673347 Catalog
2014-09-05
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Cable Tray CT-13 Cable tray systems CoSPEC™ CoSPEC, the Specifier Center, is designed to help you easily SELECT, VIEW and DOWNLOAD B-Line product design content in any one of nearly one hundred non-proprietary and proprietary CAD, BIM, PDMS, and graphics formats, which helps speed the integration of the content into your design project. Features • Easy integration and configuration • Comprehensive library of 2D drawings and 3D models for CAD, BIM, PDMS, SP3D, and graphics output • The most up to date software versions and product data information are always available • Submittals and specification sheets in PDF format • Proprietary file format outputs are native to the chosen software Nearly a Hundred Download Options • • • • • Aveva PDMS and Intergraph SmartPlant SP3D (on select products) content Autodesk Revit output available Proprietary formats from AutoCAD to SolidWorks to Catia Non-proprietary formats like DXF and STEP, and more Graphics files in a number of formats including EPS To get started planning your next project, visit www.cooperbline.com/CoSPEC Select View Download i Cable Tray Systems CoSPEC™ B-Line Specifier Center 2D Native 2D Neutral & Graphics • BMP (2D & 3D View) • DWF-ASCII 5.5, Binary 5.5 and Compressed 5.5 • DWG >=V14 • DXF-V12\HPGL-V2 • IGES >=V5.0 • JPEG (2D & 3D Views) • Metafile 2D-V1, & PS2-V2 • MI >=V8 • PDF Datasheet • Postscript EPS • SVG • TIFF (2D & 3D View) • Allplan 2008 • AutoCAD >=V14 • Cadkey CDL >=V19 • Catia IUA - V4 • HP ME 10 >=V9 • Medusa >=2000i • Microstation (DGN) >=V8 • SolidEdge >=V17 • VX (Varimetrix) >=V5.0 3D Native 3D Neutral • Autodesk 3D Studio MAX • Allplan = 2008 • AutoCAD >=V14 • AVEVA PDMS/Marine (Equipment Spec) • Caddy++ via SAT-V4.2 • Catis >=V5 R8 and IUA-V4 • EMS • Google SketchUp • Autodesk Inventor >=R5.3, R10, R11 • Mechanical Desktop >=V5 • Nupas/Cadmatic • One Space Modeling >=2007 • Pro/E Wildfire >=I • PRO-Desktop • Autodesk Revit >= 2009* (coming soon) • SolidEdge >=V17 • SolidWorks >=2001+ • Think3 >=2006.2 • Tribon M3 • Unigraphics >=NX3 • VX (Varimetrix) >=V5 • CIP • DWG >=V14 • DXF V14 • IGES • JT • Metafile 3D (PS3)-V2 • Parasolid-Binary V15 and Text V15 • PDF 3D-7.01 • SAT - V2.0 through V6.0 • STEP-AP203, AP215a & AP214b • STL • U3D (Universal 3D) • VRML >=V1.0 • XGL To get started, visit www.cooperbline.com/CoSPEC Cable Tray Systems Available Outputs ii Introduction For over 50 years, Eaton’s B-Line Business has been the leader in cable management systems. Today, B-Line has state of the art manufacturing facilities to support our customers around the globe. This coupled with our knowledgeable customerservice, sales and sales engineering team, we are positioned to support cable management requirements from small to large scale commercial, industrial, and datacomm applications. Eaton’s B-Line Business Manufacturing Locations H H H H United States H South Korea Canada Kingdom of Saudi Arabia Malaysia For more information, visit www.bline.com or contact us at www.cooperbline.com/contactus B-Line cable trays conform to the requirements of IEC Standard 61537, 2001 Ed. Important notice: No warranty, either expressed or implied, is made as to either its applicability to or its compatibility with specific requirements of this information, nor for damages consequential to its use. All design characteristics, specifications, tolerances and similar information are subject to change without notice. NOTICE B-Line reserves the right to change the specifications, materials, equipment, prices or the availability of products at any time without prior notice. While every effort has been made to assure the accuracy of information contained in this catalog at the time of publication, B-Line is not responsible for inaccuracies resulting from undetected errors or omissions. iii Cable Tray Systems Table of Contents B-Line Cable Tray Information General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTI-1 & CTI-2 Tray Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTI-3 – CTI-6 Cable Tray System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTI-7 Cable Tray Information The B-Line Advantage The Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BLA-1 The Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BLA-2 & BLA-3 The Extras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BLA-4 B-Line Advantage Cable Tray Selection Selection Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTS-1 Materials and Finishes Material Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTS-2 Finish Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTS-3 Coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTS-4 Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTS-5 – CTS-7 Thermal Contraction & Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTS-8 Installation Considerations (Electrical Grounding) . . . . . . . . . . . . . . . CTS-9 Strength Environmental Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTS-10 & CTS-11 Support Span . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTS-121 Deflection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTS-13 Load Capacity (NEMA & CSA Load Classes) . . . . . . . . . . . . . . . . . . . . . . . . CTS-14 & CTS-15 Cable Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTS-16 Width and Depth Cable Fill Per 1999 NEC 318 . . . . . . . . . . . . CTS-17 & CTS-22 Straight Section Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTS-23 Loading Possibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTS-24 Bottom Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTS-25 Fitting Bend Radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CTS-25 Cable Tray Selection FLEXTRAY™ Finishes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FLX-3 Load & Fill Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FLX-4 Straight Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FLX-5 & FLX-6 Splicing Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FLX-8 – FLX-16 Ceiling Support Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FLX-18 – FLX-24 Wall Support Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FLX-26 – FLX-30 FAST System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FLX-32 – FLX-38 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FLX-40 – FLX-48 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FLX-50 – FLX-58 Flextray Channel Type Cable Tray Straight Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCT-3 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCT-4 – CCT-7 Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCT-8 – CCT-15 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CCT-16 Cable Channel REDI-RAIL™ Cable Tray (Aluminum) Straight Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RER-3 & RER-4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RER-5 – RER-16 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RER-17 & RER-18 Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RER-19 – RER-29 Redi-Rail Series 1 Cable Tray (Steel) Straight Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LST-3 – LST-6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LST-7 – LST-13 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LST-14 Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LST-15 – LST-23 Series 1 Steel Series 2,3 & 4 Cable Tray - Aluminum Straight Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HAT-3 – HAT-11 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HAT-13 – HAT-23 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HAT-24 continued on page 2 Cable Tray Systems TOC-1 Series 2, 3, 4, & 5 Aluminum Table of Contents Series 2,3,4 & 5 Cable Tray - Steel Straight Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HST-3 – HST-10 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HST-11 – HST-21 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HST-22 Series 2, 3, 4, & 5 Steel Series 3, 4, & 5 Cable Tray - Stainless Steel Straight Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SST-3 – SST-5 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SST-6 – SST-13 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SST-14 Series 2, 3, 4, & 5 Stainless Steel Series 2, 3, 4, & 5 Fittings - Aluminum, Steel, Stainless Steel Fitting Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FTS-3 Horizontal Bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FTS-4 & FTS-5 Tees & Crosses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FTS-6 Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FTS-7 Horizontal Reducing & Expanding Tees . . . . . . . . . . . . . . . . . . . . . . FTS-8 & FTS-9 Horizontal Reducing & Expanding Crosses . . . . . . . . . . . . . . . . . . . . . . . . . . FTS-10 Horizontal Wyes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FTS-11 Vertical Bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FTS-12 – FTS-15 Vertical Tees - Up & Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FTS-16 Cable Support Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FTS-17 Series 2, 3, 4, & 5 Fittings Fiberglass Cable Tray System Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FCT-3 – Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FCT-13 – Straight Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FCT-20 – Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FCT-27 – Covers & Cover Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FCT-46 – Cable Channel Straight Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FCT-49 & Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FCT-50 & Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FCT-12 FCT-19 FCT-26 FCT-44 FCT-45 FCT-48 Fiberglass Cable Tray FCT-49 FCT-50 FCT-51 FCT-52 Barrier Bridge Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BBA-1 Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BBA-2 Horizontal Tee, Two Cable Runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . BBA-3 & BBA-4 Horizontal Tee, Three Cable Runs . . . . . . . . . . . . . . . . . . . . . . . . . . . BBA-5 & BBA-6 Horizontal Cross, Two Cable Runs . . . . . . . . . . . . . . . . . . . . . . . . . . BBA-7 & BBA-8 Horizontal Cross, Three Cable Runs . . . . . . . . . . . . . . . . . . . . . . . BBA-9 & BBA-10 Hardware Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BBA-11 Barrier Bridge Cable Cleats Products Selection CFX-2 & CFX-3 CFX-4 & CFX-5 Cable Fixing FSA-2 – FSA-6 Firestop Special Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APP-1 – APP-5 Side Rails (Aluminum & Steel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APP-6 Cable Tray Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APP-7 & APP-8 Metric Conversion Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APP-9 & APP-10 Master Cable Tray Systems Specifications . . . . . . . . . . . . . . . APP-11 – APP-14 Cable Tray Sizing Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APP-15 Installation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APP-16 Support Channels & Channel Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APP-17 Concrete Inserts & Channel Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APP-18 Appendix ...................................................... ...................................................... Firestop Products ....................................................... Appendix continued on page 3 TOC-2 Cable Tray Systems Table of Contents Cable Tray Manual 2005 Cable Tray Manual Based on 2005 National Electrical Code .. MAN-1 – MAN-53 Cable Tray Manual Part Number Index Straight Sections Cable Tray REDI-RAIL™ Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-1 Series 2, 3, 4 & 5 Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-1 Series 1 Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-1 Series 2, 3, 4 & 5 Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-1 Series 2, 3, 4 & 5 Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-1 Fiberglass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-1 Cable Channel Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-2 Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-2 Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-2 Fiberglass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-2 FLEXTRAY™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-2 Fittings Cable Tray REDI-RAIL Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-3 Series 2, 3, 4 & 5 Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-3 Series 1 Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-3 Series 2, 3, 4 & 5 Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-3 Series 2, 3, 4 & 5 Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-3 Fiberglass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-4 Cable Channel Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-4 Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-4 Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-4 Fiberglass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-4 Covers Cable Tray REDI-RAIL Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-5 Series 2, 3, 4 & 5 Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-5 Series 1 Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-5 Series 2, 3, 4 & 5 Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-5 Series 2, 3, 4 & 5 Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-5 Fiberglass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-5 Cable Channel Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-6 Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-6 Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-6 FLEXTRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-6 Accessories Cable Tray REDI-RAIL Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-7 Series 2, 3, 4 & 5 Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-8 – IDX-9 Series 1 Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-9 – IDX-10 Series 2, 3, 4 & 5 Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-11 – IDX-12 Series 2, 3, 4 & 5 Stainless Steel . . . . . . . . . . . . . . . . . . . IDX-13 – IDX-14 Fiberglass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-14 Cable Channel Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-15 Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-15 Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-16 Fiberglass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-16 FLEXTRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-17 – IDX-18 Barrier Bridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-19 Cable Fixing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-19 Firestop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IDX-19 Cable Tray Systems TOC-3 Index Cable Tray Information B-Line Cable Tray Systems Cable tray is a mechanical support system that can support cables and raceways. Cable tray is not a raceway. Cable tray systems are required to be electrically continuous but not mechanically continuous. Advantages of B-Line Cable Tray Systems • • • • • • • • Safety Dependability Space Savings Cost Savings Design Cost Savings Material Savings Installation Cost & Time Savings Maintenance Savings For more information refer to B-Line’s Cable Tray Manual (Pages MAN-1 thru MAN-53) or call B-Line at 1-800-851-7415 Quick List Selection Process See pages CTS-20 & CTS-21 for expanded selection process. 1. Support Span Issues are: Strength and Length • Very important to first consider the support span as it affects the strength of the system and the length of the straight sections required. • Short Span, 6 to 8 foot support spacing - use 12 foot sections. • Intermediate Span, 8 to 12 foot support spacing - use 12 foot sections. • Long Span, 16 to 20 foot support spacing - use 20 foot sections. • Extra Long Span, over 20 foot to 30 foot support spacing - use 24 or 30 foot sections. 2. Working Load Issues are: Size (Width, Loading Depth, and Strength) Cable Load • Types and numbers of cables to support - Total cable load in lbs. per linear foot (lbs/ft) • Power - is single layer - issue width (refer to local electrical code) • Low Voltage - is stacked - issue loading depth and width (refer to affecting code) • See chart of listed cable load guidelines (refer to page CTS-24) Additional Loads 200 lb. concentrated load - Industrial installations Ice, Wind, Snow loads - Outdoor installations Select a Cable Tray system that meets the working load for the support span required and a straight section length that fits the installation. NEMA VE 2 - Straight sections equal to or larger than span. www.cabletrays.com 3. Installation Environment Issues are: Material and Finish • Indoor Dry - Institutional, Office, Commercial, Light Industrial Aluminum, Pre-Galvanized Steel • Indoor Industrial - Automotive, Pulp and Paper, Power Plants Aluminum, Pre-Galvanized Steel, Possibly Hot-Dipped Galvanized After Fabrication (HDGAF) • Outdoor Industrial - Petrochemical, Automotive, Power Plants Aluminum, Hot-Dipped Galvanized After Fabrication (HDGAF) • Outdoor Marine - Off Shore Platforms Aluminum, Stainless Steel, Fiberglass • Special - Petrochemical, Pulp and Paper, Environmental Air Contact B-Line (1-800-851-7415) CTI-1 Cable Tray Systems B-Line Cable Tray Systems B-Line Cable Tray Product Offering • Cable Channel (See Cable Channel Section - pages CCT-1 – CCT-6) 3, 4, and 6 inch widths in Aluminum, Pre-Galvanized Steel, Hot Dip Galvanized after Fabrication Steel and 304 or 316L Stainless Steel 3, 4, 6, and 8 inch widths in Fiberglass in Polyester Resin, Vinyl Ester, Zero Halogen, and Dis-Stat Unmatched fitting and accessory offering Special bottom options and splices Highest quality fittings Unmatched accessories supplied with attachment hardware • Wire FLEXTRAY™ Tray (See FLEXTRAY Section - pages FLX-1 – FLX-56) Best finish in the industry, ASTM B633, SC2 (ZN) Strong straight top wire design maximizes strength and minimizes weight Unmatched accessory package Advantage of Using B-Line Cable Tray? Selection! What kind of B-Line Cable Tray will work for your project? First, answer three questions. 1. 2. 3. Location: Where will the project be located? A. Is the installation inside or outside? (decision dealing with thermal and weather conditions) B. Any contact of corrosive materials? (decision on cable tray material or finish) C. Is the location for the cable tray confined or open? (decision on the size and type of cable tray) Span: What would be the longest and shortest spans between supporting locations for the installation of cables? (decision on type or combination of types of cable tray design needed to be the most efficient and economical) Cables: How many and what type of cables are involved in the support installation? (decision on the strength of the cable tray) All these variables are important to the cost savings and safety of your B-Line Cable Tray installation project. Important notice: The information herein has been carefully checked for accuracy and is believed to be correct and current. No warranty, either expressed or implied, is made as to either its applicability to or its compatibility with specific requirements of this information, nor for damages consequential to its use. All design characteristics, specifications, tolerances and similar information are subject to change without notice. Cable Tray Systems CTI-2 Cable Tray Information • Two Side Rail Systems Aluminum, Pre-Galvanized Steel, Hot Dip Galvanized After Fabrication Steel, 304 and 316L Stainless Steel, Fiberglass in Polyester Resin, Vinyl Ester, Zero Halogen, and Dis-Stat Redi-Rail Systems loaded with special installation and cable friendly features. Systems tested to 173 lbs/ft on a 30 foot span Special bottom options and splices Highest quality fittings Unmatched accessories supplied with attachment hardware Cable Tray Selection Charts Recommended Short Span Cable Tray Selection (distance between the supports) Steel Cable Tray REDIRAIL™ Cable Channel FLEXTRAY™ Catalog Number Fiber Cable Tray Information Short Span 6 - 8 Foot Use 10 ft or 12 ft Sections Span Load lbs/ft 6’ 8’ Rail Height Load Depth FT2X2X10 FT2X4X10 FT2X6X10 FT2X8X10 FT2X12X10 FT2X18X10 FT2X20X10 FT2X24X10 FT4X4X10 FT4X8X10 FT4X12X10 FT4X18X10 FT4X20X10 FT4X24X10 FT6X12X10 FT6X18X10 FT6X20X10 FT6X24X10 ACC-03 ACC-04 ACC-06 †CC-03 †CC-04 †CC-06 FCC-03 FCC-04 FCC-06 FCC-08 RSI04A RSI05A RSI06A RSI07A 148 156 166 176 2.380” 2.380” 2.380” 2.380” 2.380” 2.380” 2.380” 2.380” 4.380” 4.380” 4.380” 4.380” 4.380” 4.380” 6.380” 6.380” 6.380” 6.380” 1.250” 1.750” 1.750” 1.250” 1.750” 1.750” 1.000” 1.125” 1.625” 2.188” 3.540” 4.530” 5.510” 6.500” 3.625” 4.188” 5.188” 6.188” 2.000” 2.000” 2.000” 2.000” 2.000” 2.000” 2.000” 2.000” 4.000” 4.000” 4.000” 4.000” 4.000” 4.000” 6.000” 6.000” 6.000” 6.000” 1.250” 1.750” 1.750” 1.250” 1.750” 1.750” 1.000” 1.125” 1.625” 2.188” 2.680” 3.660” 4.640” 5.630” 3.077” 3.628” 4.628” 5.628” 28 43 47 47 47 47 47 47 49 77 83 83 83 89 86 89 98 107 15 33 36 17 36 41 8 12 58 87 108 119 118 176 204 304 308 - 13F 3.000” 2.000” 257 Available Widths Material* 20 27 27 27 27 27 27 27 36 46 47 47 47 50 48 50 55 60 10 20.5 22.5 11.5 24.5 28 ----75 83 82 122 115 171 173 194 2” 4” 6” 8” 12” 18” 20” 24” 4” 8” 12” 18” 20” 24” 12” 18” 20” 24” 3” 4” 6” 3” 4” 6” 3” 4” 6” 8” 6” - 36” 6” - 36” 6” - 36” 6” - 36” 6” - 36” 6” - 36” 6” - 36” 6” - 36” S S S S S S S S S S S S S S S S S S A A A S, SS_ S, SS_ S, SS_ F F F F A A A A S S S S 145 6” - 24” F Straight Sections & Accessories Pages Fittings Pages FLX-5 & FLX-8 – FLX-56 FLX-5 & FLX-8 – FLX-56 FLX-5 & FLX-8 – FLX-56 FLX-5 & FLX-8 – FLX-56 FLX-5 & FLX-8 – FLX-56 FLX-5 & FLX-8 – FLX-56 FLX-5 & FLX-8 – FLX-56 FLX-5 & FLX-8 – FLX-56 FLX-6 & FLX-8 – FLX-56 FLX-6 & FLX-8 – FLX-56 FLX-6 & FLX-8 – FLX-56 FLX-6 & FLX-8 – FLX-56 FLX-6 & FLX-8 – FLX-56 FLX-6 & FLX-8 – FLX-56 FLX-6 & FLX-8 – FLX-56 FLX-6 & FLX-8 – FLX-56 FLX-6 & FLX-8 – FLX-56 FLX-6 & FLX-8 – FLX-56 ------------------- CCT-3 & CCT-4 – CCT-7 CCT-3 & CCT-4 – CCT-7 CCT-3 & CCT-4 – CCT-7 CCT-3 & CCT-4 – CCT-7 CCT-3 & CCT-4 – CCT-7 CCT-3 & CCT-4 – CCT-7 FCT-49 FCT-49 FCT-49 FCT-49 CCT-8 – CCT-15 CCT-8 – CCT-15 CCT-8 – CCT-15 CCT-8 – CCT-15 CCT-8 – CCT-15 CCT-8 – CCT-15 FCT-48 & FCT-50 353 & 354 353 & 354 353 & 354 RER-3 & RER-4 – RER-14 RER-3 & RER-4 – RER-14 RER-4 & RER-4 – RER-14 RER-4 & RER-4 – RER-14 RER-19 – RER-29 RER-19 – RER-29 RER-19 – RER-29 RER-19 – RER-29 LST-3 & LST-7 – LST-13 LST-4 & LST-7 – LST-13 LST-5 & LST-7 – LST-13 LST-6 & LST-7 – LST-13 LST-15 – LST-23 LST-15 – LST-23 LST-15 – LST-23 LST-15 – LST-23 FCT-21 & FCT-45 – FCT-48 FCT-21 – FCT-44 *Material: A = Aluminum • S = Steel • SS_ = Stainless Steel Type 304 or 316 • F = Fiberglass † = G for HDGAF • P for Pre-Galvanized • SS4 for 304 or SS6 for 316 Stainless Steel ¨ Insert 2, 3, 4, 5 or 6 for number of tiers • ¡ Insert 2, 3 or 4 for number of tiers B-Line cable trays conform to the requirements of IEC Standard 61537, 2001 Ed. CTI-3 Cable Tray Systems Cable Tray Selection Charts (distance between the supports) Recommended Intermediate Span Cable Tray Selection Steel Fiberglass Stainless Steel Cable Tray Aluminum REDI-RAIL™ Use 12 ft Sections Catalog Number Rail Height Load Depth Span Load lbs/ft 10’ 12’ Material* Straight Sections & Accessories Pages Fittings Pages RSI04A 3.540” 2.680” 108 6” - 36” A RER-3 & RER-4 – RER-14 RER-19 – RER-29 RSI05A 4.530” 3.660” 83 6” - 36” A RER-3 & RER-4 – RER-14 RER-19 – RER-29 RSI06A 5.510” 118 82 6” - 36” A RER-4 & RER-4 – RER-14 RER-19 – RER-29 RSI07A 5.630” 176 122 6” - 36” A RER-4 & RER-4 – RER-14 RER-19 – RER-29 4.120” 3.050” 181 126 6” - 36” A HAT-3 & HAT-13 – HAT-23 FTS-3 – FTS-17 25A 5.000” 3.930” 200 139 6” - 36” A HAT-5 & HAT-13 – HAT-23 FTS-3 – FTS-17 26A 6.120” 5.040” 204 142 6” - 36” A HAT-7 & HAT-13 – HAT-23 FTS-3 – FTS-17 37A 7.140” 6.050” -- 222 6” - 36” A HAT-9 & HAT-13 – HAT-23 FTS-3 – FTS-17 148 3.625” 3.077” 73 51 6” - 36” S LST-3 & LST-7 – LST-13 LST-15 – LST-23 156 4.188” 3.628” 109 76 6” - 36” S LST-4 & LST-7 – LST-13 LST-15 – LST-23 166 5.188” 4.628” 111 77 6 ”- 36” S LST-5 & LST-7 – LST-13 LST-15 – LST-23 176 6.188” 5.628” 124 86 6” - 36” S LST-6 & LST-7 – LST-13 LST-15 – LST-23 248 4.188” 3.140” 148 103 6” - 36” S HDS-3 & HDS-11 – HDS-21 FTS-3 – FTS-17 258 5.188” 4.140” 157 109 6” - 36” S HDS-5 & HDS-11 – HDS-21 FTS-3 – FTS-17 268 6.188” 5.140” 158 110 6” - 36” S HDS-7 & HDS-11 – HDS-21 FTS-3 – FTS-17 378 7.188” 6.140” 204 142 6” - 36” S HDS-9 & HDS-11 – HDS-21 FTS-3 – FTS-17 348 4.188” 3.130” 180 125 6” - 36” SS_ SST-3 & SST-6 – SST-13 FTS-3 – FTS-17 358 5.188” 4.130” 248 172 6” - 36” SS_ SST-4 & SST-6 – SST-13 FTS-3 – FTS-17 368 6.188” 5.130” 236 164 6” - 36” SS_ SST-5 & SST-6 – SST-13 FTS-3 – FTS-17 13F 3.000” 2.000” 93 64 6” - 24” F FCT-21 & FCT-45 – FCT-48 FCT-27 – FCT-44 24F 4.000” 3.000” 226 157 6” - 36” F FCT-22 & FCT-45 – FCT-48 FCT-27 – FCT-44 Available Widths 75 119 4.640” 6.500” 24A *Material A = Aluminum S = Steel SS_ = Stainless Steel Type 304 or 316 F = Fiberglass B-Line cable trays conform to the requirements of IEC Standard 61537, 2001 Ed. Cable Tray Systems CTI-4 Cable Tray Information Intermediate Span 10 - 12 Foot Cable Tray Selection Charts Cable Tray Information Long 16 - 20 Foot (distance between the supports) Recommended Intermediate Span Cable Tray Selection Fittings Pages 6” - 36” A HAT-5 & HAT-13 – HAT-23 FTS-3 – FTS-17 80 6” - 36” A HAT-3 & HAT-13 – HAT-23 FTS-3 – FTS-17 96 77 6” - 36” A HAT-5 & HAT-13 – HAT-23 FTS-3 – FTS-17 80 63 51 6” - 36” A HAT-7 & HAT-13 – HAT-23 FTS-3 – FTS-17 5.060” 131 104 84 6” - 36” A HAT-7 & HAT-13 – HAT-23 FTS-3 – FTS-17 7.140” 6.050” 125 99 80 6” - 36” A HAT-9 & HAT-13 – HAT-23 FTS-3 – FTS-17 46A 6.190” 5.080” 161 127 103 6” - 36” A HAT-7 & HAT-13 – HAT-23 FTS-3 – FTS-17 47A 7.240” 6.130” 156 123 100 6” - 36” A HAT-9 & HAT-13 – HAT-23 FTS-3 – FTS-17 H46A 6.240” 5.090” 261 206 167 6” - 36” A HAT-7 & HAT-13 – HAT-23 FTS-3 – FTS-17 H47A 7.240” 6.090” 233 184 149 6” - 36” A HAT-9 & HAT-13 – HAT-23 FTS-3 – FTS-17 346 4.188” 3.130” 98 78 63 6” - 36” S HDS-3 & HDS-11 – HDS-21 FTS-3 – FTS-17 356 5.188” 4.130” 108 85 69 6” - 36” S HDS-5 & HDS-11 – HDS-21 FTS-3 – FTS-17 366 6.188” 5.140” 117 93 75 6” - 36” S HDS-7 & HDS-11 – HDS-21 FTS-3 – FTS-17 378 7.188” 6.140” 80 63 51 6” - 36” S HDS-9 & HDS-11 – HDS-21 FTS-3 – FTS-17 444 4.188” 3.110” 142 112 91 6” - 36” S HDS-3 & HDS-11 – HDS-21 FTS-3 – FTS-17 454 5.188” 4.110” 166 131 106 6” - 36” S HDS-5 & HDS-11 – HDS-21 FTS-3 – FTS-17 464 6.188” 5.110” 192 152 51 6” - 36” S HDS-7 & HDS-11 – HDS-21 FTS-3 – FTS-17 476 7.188” 6.130” 120 95 77 6” - 36” S HDS-9 & HDS-11 – HDS-21 FTS-3 – FTS-17 574 7.188” 6.110” 203 160 130 6” - 36” S HDS-9 & HDS-11 – HDS-21 FTS-3 – FTS-17 Stainless Steel 348 4.188” 3.130” 70 56 45 6” - 36” SS_ SST-3 & SST-6 – SST-13 FTS-3 – FTS-17 358 5.188” 4.130” 97 77 62 6” - 36” SS_ SST-4 & SST-6 – SST-13 FTS-3 – FTS-17 368 6.188” 5.130” 92 73 59 6” - 36” SS_ SST-5 & SST-6 – SST-13 FTS-3 – FTS-17 464 6.188” 5.110” 192 152 123 6” - 36” SS_ SST-6 & SST-6 – SST-13 FTS-3 – FTS-17 36F 6.000” 5.000” 139 109 89 6” - 36” F FCT-23 & FCT-45 – FCT-48 FCT-27 – FCT-44 46F 6.000” 5.000” 221 174 141 6” - 36” F FCT-24 & FCT-45 – FCT-48 FCT-27 – FCT-44 H46F 6.000” 5.000” 239 188 153 6” - 36” F FCT-25 & FCT-45 – FCT-48 FCT-27 – FCT-44 Cable Tray Steel Aluminum Material* Straight Sections & Accessories Pages Fiberglass Use 20 ft Sections Catalog Number Rail Height Load Depth Span Load lbs/ft 16’ 18’ 20’ Available Widths 25A 5.000” 3.930” 78 62 50 34A 4.200” 3.080” 125 99 35A 5.060” 3.960” 121 26A 6.120” 5.040” 36A 6.170” 37A *Material A = Aluminum S = Steel SS_ = Stainless Steel Type 304 or 316 F = Fiberglass CTI-5 B-Line cable trays conform to the requirements of IEC Standard 61537, 2001 Ed. Cable Tray Systems Cable Tray Selection Charts (distance between the supports)xx Recommended Extra Long Span Cable Tray Selection Steel Cable Tray Aluminum Use 24 ft or 30 ft Sections SS Catalog Number Rail Height Load Depth Span Load lbs/ft 24’ 30’ Material* Straight Sections & Accessories Pages Fittings Pages 46A 6.190” 5.080” 72 6” - 36” A HAT-7 & HAT-13 – HAT-23 FTS-3 – FTS-17 47A 7.240” 6.130” - 6” - 36” A HAT-9 & HAT-13 – HAT-23 FTS-3 – FTS-17 57A 7.400” 161 102 12” - 36” A HAT-9 & HAT-13 – HAT-23 FTS-3 – FTS-17 H46A 5.090” 116 - 6” - 36” A HAT-7 & HAT-13 – HAT-23 FTS-3 – FTS-17 7.240” 6.090” 103 - 6” - 36” A HAT-9 & HAT-13 – HAT-23 FTS-3 – FTS-17 S8A 8.000” 6.200” 252 161 12” - 36” A HAT-11 & HAT-13 – HAT-23 FTS-3 – FTS-17 444 4.188” 2.110” 63 - 6” - 36” S HDS-3 & HDS-11 – HDS-21 FTS-3 – FTS-17 454 5.188” 4.110” 74 - 6” - 36” S HDS-5 & HDS-11 – HDS-21 FTS-3 – FTS-17 464 6.188” 5.110” 85 - 6” - 36” S HDS-7 & HDS-11 – HDS-21 FTS-3 – FTS-17 476 7.188” 6.130” 53 - 6” - 36” S HDS-9 & HDS-11 – HDS-21 FTS-3 – FTS-17 574 7.188” 6.110” 90 - 6” - 36” S HDS-9 & HDS-11 – HDS-21 FTS-3 – FTS-17 464 6.188” 5.110” 85 - 6” - 36” SS_ SST-5 & SST-6 – SST-13 FTS-3 – FTS-17 Available Widths - 69 6.230” 6.240” H47A *Material Cable Tray Systems A = Aluminum S = Steel SS_ = Stainless Steel Type 304 or 316 CTI-6 B-Line cable trays conform to the requirements of IEC Standard 61537, 2001 Ed. Cable Tray Information Extra Long Span 24 - 30 Foot Cable Tray Information Cable Tray Systems B-Line Cable Trays Designed for Your Cable Support Requirements 6 8 5 1 10 11 16 2 3 7 12 13 4 9 18 15 14 17 Nomenclature 1. Ladder Type Cable Tray 10. 30° Vertical Inside Bend, Ladder Type Cable Tray 2. Ventilated Trough Type Cable Tray 11. Vertical Bend Segment (VBS) 3. Straight Splice Plate 12. Vertical Tee Down, Ventilated Trough Type Cable Tray 4. 90° Horizontal Bend, Ladder Type Cable Tray 13. Left Hand Reducer, Ladder Type Cable Tray 5. 45° Horizontal Bend, Ladder Type Cable Tray 14. Frame Type Box Connector 6. Horizontal Tee, Ladder Type Cable Tray 15. Barrier Strip Straight Section 7. Horizontal Cross, Ladder Type Cable Tray 16. Solid Flanged Tray Cover 8. 90° Vertical Outside Bend, Ladder Type Cable Tray 17. Ventilated Channel Straight Section 9. 45° Vertical Outside Bend, Ventilated Type Cable Tray 18. Channel Cable Tray, 90° Vertical Outside Bend CTI-7 Cable Tray Systems The B-Line Advantage • Committed to the Success of its Customers through Manufacturing, Engineering and Service. • Positioned to Serve. u u u u H uH H u H u u u u u u u • Five United States cable tray fabrication sites: (H) Troy, IL Sherman, TX Pinckneyville, IL Alum Bank, PA Reno, NV • Sixteen factory inventories (u) • A Proven Industry Leader. • Over thirty years experience • Industry Involvement. - NEMA - 5VE Member -- Metallic Cable Tray Section NEMA - 5FG Member -- Nonmetallic Cable Tray Section Cable Tray Institute (CTI) -- A Founding Member B-Line cable trays conform to the requirements of IEC Standard 61537, 2001 Ed. • Unmatched Cable Support Systems. - Cable Tray -- Two Side Rail (Metallic) Cable Tray -- Two Side Rail (Metallic) REDI-RAIL™ Design Cable Tray -- Two Side Rail (Nonmetallic) Cable Tray -- FLEXTRAY™ Cable Support Systems Cable Runways -- B-Line Telecom NEMA Wireways Cable Tray Systems BLA-1 B-Line Advantage H u u u The B-Line Advantage - The Product Aluminum Cable Tray, Series 2, 3 & 4 • Side Rails 6 Our I-Beam -- the most efficient structural shape 1 B-Line Advantage Using “Copper-free” 6063-T6 Aluminum Alloy 5 2 3 4 • Rungs -- provide system integrity 1. I-beam side rail design - maximize strength-to-weight ratio 2. Added material to top flange to increase cable tray stiffness 3. Welding bead - positive rung lock - added material disperses heat 4. Bottom flange inside - positive rung support 5. Bottom flange outside - strong lower flange for hold down clamps and expansion guides 6. Top flange outside - strong upper flange for securing the tray cover or the conduit-totray adapter The rungs can represent 40% of your cable tray system. Rung A - Standard for widths through 24" Rung B - Standard for widths greater than 24" - For industrial applications -- 200 lb. concentrated loads - New P-Rung design allows P-Clamp cable fastening at any location. • Splices -- provide system integrity With the unique Wedge Lock splice system: - Channel-shaped for extra strength - Snaps into the side rail - Positions and holds for bolting, a labor-saving feature - Four bolt patterns, a labor-saving feature - 316 Stainless Steel hardware is available as an option • Fittings -- provide system integrity Surpasses NEMA VE 1 requirements 3" straight tangents for splice integrity • A 200 lb. Concentrated Load -- providing system integrity Side rails engineered to support a 200 lb. concentrated load + cable load Rungs engineered to support a 200 lb. concentrated load + cable load • Reliable time-tested products. BLA-2 Cable Tray Systems The B-Line Advantage Steel Cable Tray, Series 2, 3, 4 & 5 1. 2. 3. 4. 5. • Side Rails 2 Our I-Beam -- the most efficient structural shape 3 Roll formed for extra strength Enlarged top flange for stiffness Structural grade traceable steel Rung top lock Rung bottom rest Side rails and rungs are stamped every 18" with: 4 1 5 • • • • Company Name Part Number Material Heat Trace Number The rungs can represent 40% of your cable tray system. Rung A - Standard for widths through 24" Rung B - Standard for widths greater than 24" - For industrial applications -- 200 lb. concentrated loads. - Both Rung A and Rung B are roll formed from traceable structural grade steel • Splices -- provide system integrity The Splices -- the engineered connection: - Special high strength eleven gauge steel - Eight bolt connection for required strength - Finish and hardware options • Hot Dip Galvanized After Fabrication (HDGAF) providing system integrity - ASTM A123/CSA Type I In plant post-dip inspection and deburr ASTM F-1136-88 Grade 3 Splice hardware exceeds NEMA requirements. ASTM A123 Covers available - system compatibility • Pre-Galvanized- Hot Dip Mill Galvanized providing system integrity - ASTM A653SS Gr.33 G90/ CSA Type II - Anti-corrosive silicon bronze welds eliminate cosmetic painting • Reliable time-tested products - 200 lb. Concentrated Load- side rail and rungs - Splice integrity - 3" fitting tangents Cable Tray Systems BLA-3 B-Line Advantage • Rungs -- provide system integrity The B-Line Advantage • Special Packaging - For less than truckload (LTL) shipments - Reduced freight claims over 50% - A positive package for all • New Mid Span Aluminum Splice B-Line Advantage - The standard splice for H46A, H47A and 57A systems - Optional availability for other systems - See appendix page APP-2 for details • Special Aluminum Long Span Systems - 57A12-36-360 Tested to 102 lbs./ft. on 30' span - safety factor 1.5 (Page HAT-9 & HAT-10) - S8A12-36-360 Tested to 161 lbs./ft. on 30' span - safety factor 1.5 (Page HAT-11 & HAT-12) • REDI-RAIL™ Aluminum Cable Tray Systems (See REDI-RAILl Section) - 2, 3, 4, 5 and 6 inch cable fill depths NEMA classes to 12C Unique fabrication method provides unmatched installation options Industry leading accessory package • Wire Basket Cable Support Systems (See FLEXTRAY™ Section) - Field adaptable - no fittings to order - Low profile in 2", 4” and 6" loading depths - Rugged welded steel, wire mesh construction • Non-Metallic Cable Tray (See Fiberglass Section) - For corrosive environments For voltage isolation A complete line offering Request latest catalog B-Line cable trays conform to the requirements of IEC Standard 61537, 2001 Ed. MEMBER® BLA-4 Cable Tray Systems Cable Tray Selection - Selection Process The following factors should be considered when determining the appropriate cable tray system. 1. Material & Finish • • • • Standards Available (Pages CTS-2 – CTS-4) Corrosion (Pages CTS-5 – CTS-7) Thermal Contraction and Expansion (Page CTS-8) Installation Considerations and Electrical Grounding Capacity (Page CTS-9) 2. Strength • • • • • • • Environmental Loads (Pages CTS-10 & CTS-11) Concentrated Loads (Page CTS-11) Support Span (Page CTS-11) Deflection (Page CTS-12) Rung/Trough Data (Page CTS-13) Load Capacity (NEMA & CSA Classes) (Pags CTS-14 & CTS-15) Cable Data (Page CTS-16) 3. Width & Available Loading Depth Cable Diameter (Page CTS-16) Allowable Cable Fill (Pages CTS-17 – CTS-21) Barrier Requirements (Page CTS-22) Future Expansion Requirements (Page CTS-22) Space Limitations (Page CTS-22) 4. Length • • • • Lengths Available (Page CTS-23) Support Spans (Not to exceed the length of straight sections) (Page CTS-23) Space Limitations (Page CTS-23) Installation (Page CTS-23) 5. Loading Possibilities • Power Application (Page CTS-24) • Data/Communication Cabling (Page CTS-24) • Other Factors to Consider (Page CTS-24) 6. Bottom Type • • • • Type of Cable (Page CTS-25) Cost vs. Strength (Page CTS-25) Cable Exposure (Page CTS-25) Cable Attachment (Page CTS-25) 7. Fitting Radius • Cable Flexibility (Page CTS-25) • Space Limitations (Page CTS-25) Cable Tray Systems CTS-1 Cable Tray Selection • • • • • Cable Tray Selection - Material & Finish Standards Available MATERIAL MATERIAL SPECIFICATION ADVANTAGES 6063-T6 • • • • (Side rails, Rungs and Splice Plates) Aluminum 5052-H32 Steel ASTM A1011 SS Gr. 33 (14 Gauge Plain Steel) ASTM A1008 Gr. 33 Type 2 (Trough Bottoms, Covers and Accessories) (16 & 18 Gauge Plain) ASTM A653SS Gr. 33 G90 (Pre-Galvanized) ASTM A510 Gr. 1008 (FLEXTRAY) (plain wire) Stainless Steel AISI Type 304 or AISI Type 316 ASTM A240 Corrosion Resistance Easy Field Fabrication & Installation Excellent Strength to Weight Ratio Excellent Grounding Conductor • Electric Shielding • Finish Options • Low Thermal Expansion • Limited Deflection • Superior Corrosion Resistance • Withstands High Temperatures Cable Tray Selection Note: Fiberglass available - see page 308 Aluminum Steel Stainless Steel Aluminum cable trays are fabricated from structural grade “copper free” (marine grade) aluminum extrusions. Aluminum’s excellent corrosion resistance is due to its ability to form an aluminum oxide film that when scratched or cut reforms the original protective film. Aluminum has excellent resistance to "weathering” in most outdoor applications. Aluminum cable tray has excellent corrosion resistance in many chemical environments and has been used for over thirty years in petro-chemical plants and paper mills along the gulf coast from Texas to Florida. Typically, aluminum cable trays can perform indefinitely, with little or no degradation over time, making it ideal for many chemical and marine environments. The resistance to chemicals, indoor and outdoor, can best be determined by tests conducted by the user with exposure to the specific conditions for which it is intended. For further information, contact B-Line or the Aluminum Association. Steel cable trays are fabricated from continuous roll-formed structural quality steel. By roll-forming steel, the mechanical properties are increased allowing the use of a lighter gauge steel to carry the required load. This reduces the dead weight that must be carried by the supports and the installers. Using structural quality steel, B-Line assures that the material will meet the minimum yield and tensile strengths of applicable ASTM standards. All cable tray side rails, rungs and splice plates are numbered for material traceability. The corrosion resistance of steel varies widely with coating and alloy. Stainless Steel cable trays are fabricated from continuous roll-formed AISI Type 304 or AISI Type 316/316L stainless steel. Both are non-magnetic and belong to the group called austenitic stainless steels. Like carbon steel, they exhibit increased strength when cold worked by roll-forming or bending. Steel and Stainless Steel Cable Tray Several important conditions could make the use of stainless steel imperative. These include long term maintenance costs, corrosion resistance, appearance and locations where product contamination is undesirable. Stainless steel exhibits stable structural properties such as yield strength and high creep strength at elevated temperatures. Note: B-Line stainless steel cable trays are welded using stainless steel welding wire to ensure each weldment exhibits the same corrosion resistant characteristic as the base metal. Localized staining in the weld area or heat affected zone may occur in severe environments. Specialized shielding gases and low carbon materials are used to minimize carbon contamination during welding and reduce staining and stress corrosion. Specify passivation after fabrication per ASTM A380 to minimize staining, improve aesthetics and further improve corrosion resistance. For help choosing proper cable tray material, see B-Line Technical Paper Series. (bline.com/engineer/Technical.asp) A detailed study of the corrosive environment is recommended when considering a stainless steel design (see pages CTS-6 & CTS-7). Some common chemicals which aluminum resists are shown on pages CTS-6 & CTS-7. Aluminum Cable Tray CTS-2 Cable Tray Systems Cable Tray Selection - Material & Finish Standards Available FINISH SPECIFICATION RECOMMENDED USE Electrogalvanized Zinc ASTM B633 Indoor (For Cable Tray Hardware and Accessories, Alum. and Pre-Galv.) (For Flextray Standard is B633 SC2) Chromium Zinc ASTM F-1136-88 Pre-Galvanized Zinc ASTM A653SS Gr.33 G90 (CSA Type 2) Hot Dip Galvanized Zinc After Fabrication Special Paint (Hardware for Hot Dip Galvanized Cable Tray) (Steel Cable Tray and Fittings) ASTM A123 (CSA Type 1) (Steel Cable Tray and Fittings) Per Customer Specification Indoor/Outdoor Indoor Indoor/Outdoor Indoor (Aluminum or Steel Cable Tray & Fittings) Chromium/Zinc Zinc protects steel in two ways. First it protects the steel as a coating and second as a sacrificial anode to repair bare areas such as cut edges, scratches, and gouges. The corrosion protection of zinc is directly related to its thickness and the environment. This means a .2 mil coating will last twice as long as a .1 mil coating in the same environment. Chromium/Zinc is a corrosion resistant composition, which was developed to protect fasteners and small bulk items for automotive use. The coating applications have since been extended to larger parts and other markets. Chromium/Zinc composition is an aqueous coating dispersion containing chromium, proprietary organics, and zinc flake. This finish provides 1000 hours protection in salt spray testing per ASTM B117, exceeding NEMA VE-1 requirements by 300%. Galvanizing also protects cut and drilled edges. Zn ZnFe Fe Pre-Galvanized Zinc ZnO Electrogalvanized Zinc Electrogalvanized Zinc (also known as zinc plated or electroplated) is the process by which a coating of zinc is deposited on the steel by electrolysis from a bath of zinc salts. This finish is standard for cable tray hardware and some accessories for aluminum and pre-galvanized systems. A rating of SC3, B-Line standard, provides a minimum zinc coating thickness of .5 mils (excluding threaded rod, which is SC1 = .2 mils) When exposed to air and moisture, zinc forms a tough, adherent, protective film consisting of a mixture of zinc oxides, hydroxides, and carbonates. This film is in itself a barrier coating which slows subsequent corrosive attack on the zinc. This coating is usually recommended for indoor use in relatively dry areas, as it provides ninety-six hours protection in salt spray testing per ASTM B117. Cable Tray Systems (Mill galvanized, hot dip mill galvanized or continuous hot dip galvanized) Pre-Galvanized steel is produced by coating coils of sheet steel with zinc by continuously rolling the material through molten zinc at the mills. This is also known as mill galvanized or hot dip mill galvanized. These coils are then slit to size and fabricated by roll forming, shearing, punching, or forming to produce B-Line pre-galvanized cable tray products. The G90 specification calls for a coating of .90 ounces of zinc per square foot of steel. This results in a coating of .45 ounces per square foot on each side of the sheet. This is important when comparing this finish to hot dip galvanized after fabrication. During fabrication, cut edges and welded areas are not normally zinc coated; however, the zinc near the uncoated metal becomes a sacrificial anode to protect the bare areas after a short period of time. To further insure a quality product, B-Line welds all pre-galvanized cable trays with a silicon bronze welding wire CTS-3 allowing only a small heat affected zone to be exposed. This small area quickly repairs itself by the same process as cut edges. Hot Dip Galvanized After Fabrication (Hot dip galvanized or batch hot dip galvanized) Hot Dip Galvanized After Fabrication cable tray products are fabricated from steel and then completely immersed in a bath of molten zinc. A metallic bond occurs resulting in a zinc coating that completely coats all surfaces, including edges and welds. Another advantage of this method is coating thickness. Cable, trays hot dip galvanized after fabrication, have a minimum thickness of 1.50 ounces per square foot on each side, or a total 3.0 ounces per square foot of steel, according to ASTM A123. The zinc thickness is controlled by the amount of time each part is immersed in the molten zinc bath as well as the speed at which it is removed. The term "double dipping" refers to parts too large to fit into the galvanizing kettle and, therefore, must be dipped one end at a time. It does not refer to extra coating thickness. The layer of zinc which bonds to steel provides a dual protection against corrosion. It protects first as an overall barrier coating. If this coating happens to be scratched or gouged, zinc's secondary defense is called upon to protect the steel by galvanic action. Hot dip galvanized after fabrication is recommended for prolonged outdoor exposure and will protect steel for many years in most outdoor environments and in many aggressive industrial environments (see charts on page CTS-4). Cable Tray Selection Zinc Coatings Cable Tray Selection - Material & Finish Standards Available Service Life is defined as the time to 5% rusting of the steel surface. Anticipated Life of Zinc Coatings In Various Atmospheric Environments 40 36 29 30 Hot Dip = Zinc Coating 1.50 Oz./Ft.2 (.0026" Thick) Pre-Galvanized = Zinc Coating 0.45 Oz./Ft.2 (.00075" Thick) 25 Life in Years 21 18 20 10 10 Rural 11 8 7 Tropical Marine 6 Temperate Marine Suburban 5 3 Urban Highly Industrial Cable Tray Selection Environment PVC Coating Painting Cable Tray Special Paint PVC coating aluminum or steel cable tray is not recommended and has been removed from B-Line cable tray line. B-Line offers painted cable tray to any color specified by the customer. It is important to note that there are key advantages and disadvantages to ordering factory painted cable tray. B-Line typically does not recommend factory painted cable tray for most applications. B-Line cable tray and supports can be painted or primed to meet the customers requirements. B-Line has several colors available, consult the factory. The application of a 15 mil PVC coating to aluminum or steel cable tray was a somewhat popular finish option 15 or more years ago. The soft PVC coating must be completely intact for the finish to be effective. In a caustic atmosphere, a pinhole in the coating can render it useless and corrode the cable tray. The shipment of the cable tray consistently damages the coating, as does installation. The splice hardware, splice plates and ground straps require field removal of the coating to ensure connections. PVC coated cable tray drastically increases the product’s cost and delivery time. B-Line recommends using fiberglass - See Fiberglass section, or stainless steel cable tray systems in highly corrosive areas. Painted cable tray is often used in “open ceiling” applications, where all the overhead equipment and structure is painted the same color. In this type of application, additional painting is often necessary in the field, after installation, to ensure all of the supporting components, such as hanger rods, clamps and attaching hardware have been painted uniformly. Pre-painted cable tray interferes with common grounding practices, requiring the paint to be removed at splice locations, and/or the addition of bonding jumpers that were otherwise unnecessary. This additional field modification not only increases the installation cost, but causes potential damage to the special painted finish. It is typically more cost effective to use an Aluminum or Pre-Galvanized Steel cable tray and paint it after installation, along with the other un-painted building components. Consult painting contractor for proper surface preparation. CTS-4 If a non-standard color is required the following information needs to be specified: 1. Type of material preparation (primer, etc.) 2. Type of paint, manufacturer and paint number or type of paint with chip. 3. Dry film thickness. Material/Finish Prefix Designation Chart Catalog Number Prefix Material to be Furnished A P G ZN S SS4 SS6 Aluminum Pre-Galvanized Hot Dip Galvanized Zinc Plated Plain Steel Type 304 Stainless Steel Type 316 Stainless Steel Cable Tray Systems Cable Tray Selection - Material & Finish Corrosion 1. The amount and concentration of electrolyte presentAn indoor, dry environment will have little or no galvanic corrosion compared to a wet atmosphere. All metal surfaces are affected by corrosion. Depending on the physical properties of the metal and the environment to which it is exposed, chemical or electromechanical corrosion may occur. 2. The relative size of the materials- A small amount of anodic material in contact with a large cathodic material will result in greater corrosion. Likewise, a large anode in contact with a small cathode will decrease the rate of attack. Atmospheric Corrosion Atmospheric corrosion occurs when metal is exposed to airborne liquids, solids or gases. Some sources of atmospheric corrosion are moisture, salt, dirt and sulphuric acid. This form of corrosion is typically worse outdoors, especially near marine environments. 3. The relative position on the Galvanic Series Table - The further apart in the Galvanic Series Table, the greater the potential for corrosion of the anodic material. Chemical Corrosion Chemical corrosion takes place when metal comes in direct contact with a corrosive solution. Some factors which affect the severity of chemical corrosion include: chemical concentration level, duration of contact, frequency of washing, and operating temperature. Galvanic Series In Sea Water Anodic End Storage Corrosion Proper handling and storage will help to assure stain-free material. If product arrives wet, it should be unpacked and dried before storage. Dry material should be stored in a well ventilated “low moisture” environment to avoid condensation formation. Outdoor storage is undesirable, and should be avoided whenever possible. Galvanic Corrosion Galvanic corrosion occurs when two or more dissimilar metals are in contacts in the presence of an electrolyte (ie. moisture). An electrolytic cell is created and the metals form an anode or a cathode depending on their relative position on the Galvanic Series Table. The anodic material will be the one to corrode. Whether a material is anodic depends on the relative position of the other material. For example: If zinc and steel are in contact, the zinc acts as the anode and will corrode; the steel acts as the cathode, and will be protected. If steel and copper are in contact, the steel is now the anode and will corrode. More Anodic Light staining normally disappears with weathering. Medium to heavy buildup should be removed, in order to allow the formation of normal protective film. The rate at which galvanic corrosion occurs depends on several factors: Cathodic End Cable Tray Systems CTS-5 Cable Tray Selection Wet storage stain (White rust) is caused by the entrapment of moisture between surfaces of closely packed and poorly ventilated material for an extended period. Wet storage stain is usually superficial, having no affect on the properties of the metal. Magnesium Magnesium Alloys Zinc Beryllium Aluminum - Zinc Alloys (7000 series) Aluminum - Magnesium Alloys (5000 series) Aluminum (1000 series) Aluminum - Magnesium Alloys (3000 series) Aluminum - Magnesium - Silicon Alloys (6000 series) Cadmium Aluminum - Copper Alloys (2000 series) Cast Iron, Wrought Iron, Mild Steel Austenitic Nickel Cast Iron Type 410 Stainless Steel (active) Type 316 Stainless Steel (active) Type 304 Stainless Steel (active) Naval Brass, Yellow Brass, Red Brass Tin Copper Lead-Tin Solders Admiralty Brass, Aluminum Brass Manganese Bronze Silicon Bronze Tin Bronze Type 410 Stainless Steel (passive) Nickel - Silver Copper Nickel Alloys Lead Nickel - Aluminum Bronze Silver Solder Nickel 200 Silver Type 316 Stainless Steel (passive) Type 304 Stainless Steel (passive) Incoloy 825 Hastelloy B Titanium Hastelloy C Platinum Graphite Cable Tray Selection - Material & Finish Corrosion Guide Cable Tray Material Chemical Aluminum Stainless Type 316 Cold Warm Hot Cold Warm Hot Cold Warm Hot R NR R R F R NR R R F R NR R R NR R NR NR R R R --R R R --R R R F F R R R --R R R --R R F F F R R F F -R R F NR -R R R R R R R R -R -R R -R -R R R R R R R -R R R R -R R R Amyl Alcohol Arsenic Acid Barium Chloride Barium Sulfate Barium Sulfide R F F R NR R F F R NR R F NR R NR R R R R R -R R R R --R --- R R R R R R R R R R R R R --- Benzene Benzoic Acid Boric Acid Bromine Liquid or Vapor Butyl Acetate R F R NR R R F R NR R R NR F NR R R R R NR R R R R NR -- R R R NR -- R R R NR R R R R NR R R R R NR R Butyl Alcohol Butyric Acid Calcium Chloride 20% Calcium Hydroxide Calcium Hypochlorite 2 - 3% R F F N F R F F --- R F NR --- R R R R R R R -R -- R R -F -- R R R R R R R -R -- R R -R -- Calcium Sulfate Carbon Monoxide Gas Carbon Tetrachloride Chloroform Dry Chloroform Solution R R F R R R R F NR NR -R NR NR NR R R F R -- R R F R -- -R F --- R R R R -- R R R R -- -R R --- Chromic Acid 10% CP Citric Acid Copper Cyanide Copper Sulfate 5% Ethyl Alcohol R F NR NR R R F NR NR R -F NR NR R R R R R R R R R R R F NR R R R R R R R R R R R R R R R R R R Ethylene Glycol Ferric Chloride Ferrous Sulfate 10% Formaldehyde 37% Formic Acid 10% R NR R R R R NR NR R R F NR NR R -- R NR R R R R NR R R R -NR -R NR R NR R R R R NR R R R R NR -R R Gallic Acid 5% Hydrochloride Acid 25% Hydrofluoric Acid 10% Hydrogen Peroxide 30% Hydrogen Sulfide Wet R NR NR R R R NR NR R -- NR NR NR R -- R NR NR R NR R NR NR R NR R NR NR R NR R NR NR R R R NR NR R R R NR NR R R Acteone Aluminum Chloride Solution Anhydrous Aluminum Chloride Aluminum Sulfate Ammonium Chloride 10% Ammonium Hydroxide Ammonium Phosphate Ammonium Sulfate Ammonium Thiocyanate Amyl Acetate Cable Tray Selection Stainless Type 304 R F NR -- = = = = Recommended May be used under some conditions Not Recommended Information not available The corrosion data given in this table is for general comparison only. (Reference Corrosion Resistance Tables, Second Edition) The presence of contaminates in chemical environments can greatly affect the corrosion rate of any material. B-Line strongly suggests that field service tests or simulated laboratory tests using actual environmental conditions be conducted in order to determine the proper materials and finishes to be selected. For questionable environments see Fiberglass Cable Tray Corrosion Guide (Pages FCT-3 & FCT-4). Cold = 50 - 80°F Warm = 130 - 170°F Hot = 200 - 212°F CTS-6 Cable Tray Systems Cable Tray Selection - Material & Finish Corrosion Guide Cable Tray Material Chemical Aluminum Stainless Type 304 Stainless Type 316 Warm Hot Cold Warm Hot Cold Warm Hot Lactic Acid 10% Lead Acetate 5% Magnesium Chloride 1% Magnesium Hydroxide Magnesium Nitrate 5% R NR NR R R F NR NR R -- NR NR NR R -- R R R R R R R -R R F R F -R R R R R R R R -R R R R R -R Nickel Chloride Nitric Acid 15% Oleic Acid Oxalic Acid 10% Phenol CP NR NR R R R NR NR R F R NR NR F NR R R R R NR R -R R NR R -R F NR R R R R R R -R R R R -R R R R Phosphoric Acid 50% Potassium Bromide 100% Potassium Carbonate 100% Potassium Chloride 5% Potassium Dichromate NR R F R R NR F F R R NR NR -R R R R R R R R R R R R R -R R R R R R R R F R R R R NR R R R R Potassium Hydroxide 50% Potassium Nitrate 50% Potassium Sulfate 5% Propyl Alcohol Sodium Acetate 20% NR R R R R NR R R R F NR R R R F R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R Sodium Sodium Sodium Sodium Sodium Bisulfate 10% Borate Carbonate 18% Chloride 5% Hydroxide 50% R R R R NR F F F NR NR F F F NR NR R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R Sodium Sodium Sodium Sodium Sodium Hypochlorite 5% Nitrate 100% Nitrite 100% Sulfate 100% Thiosulfate R R R R R F R R R R F R R F R F R R R R -R R R R -R R R R R R R R R -R R R R -R R R R Sulfur Dioxide (Dry) Sulfuric Acid 5% Sulfuric Acid 10% Sulfuric Acid 50% Sulfuric Acid 75 - 98% R NR NR NR NR R NR NR NR NR R -NR NR NR R F NR NR NR R NR NR NR NR R NR NR NR NR R R NR NR NR R -NR NR NR R -NR NR NR Sulfuric Acid 98 - 100% Tannic Acid 10 & 50% Tartaric Acid 10 & 50% Vinegar Zinc Chloride 5 & 20% NR NR F F F NR NR NR F NR -NR NR F NR R R R R R -R R R F -R R R NR R R R R R R R R R R F R R R R F F NR NR NR NR R R R R R R R R R R R R Zinc Nitrate Zinc Sulfate R = Recommended F = May be used under some conditions NR = Not Recommended -- = Information not available The corrosion data given in this table is for general comparison only. (Reference Corrosion Resistance Tables, Second Edition) The presence of contaminates in chemical environments can greatly affect the corrosion rate of any material. B-Line strongly suggests that field service tests or simulated laboratory tests using actual environmental conditions be conducted in order to determine the proper materials and finishes to be selected. For questionable environments see Fiberglass Cable Tray Corrosion Guide (Pages FCT-3 & FCT-4). Cold = 50 - 80°F Cable Tray Systems Warm = 130 - 170°F Hot = 200 - 212°F CTS-7 Cable Tray Selection Cold Cable Tray Selection - Material & Finish Thermal Contraction and Expansion It is important that thermal contraction and expansion be considered when installing cable tray systems. The length of the straight cable tray runs and the temperature differential govern the number of expansion splice plates required (see Table 2 below). X -- -- -- -- X -- -- -- -- X X -- -- -- -- X -- -- -- -- X Expansion Splice Plates (Bonding Jumpers Required On Each Side of Tray) The cable tray should be anchored at the support nearest to its midpoint between the expansion splice plates and secured by expansion guides at all other support locations (see Figure 1). The cable tray should be permitted longitudinal movement in both directions from that fixed point. When used, covers should be overlapped at expansion splices. 1 Plot the highest expected metal temperature on the maximum temperature line. 2 Plot the lowest expected metal temperature on the minimum temperature line. 3 Draw a line between the maximum and minimum points. 4 Plot the metal temperature at the time of installation to determine the gap setting. X :Denotes hold-down clamp (anchor) at support. _ : Denotes expansion guide clamp at support. Typical Cable Tray Installation Figure 2 Maximum Temperature C° Minimum Temperature F° F° 130 130 110 110 40 40 1 90 90 70 70 30 30 20 3 20 50 50 0 30 30 0 -10 10 10 -10 -20 -10 -10 -20 -30 -30 10 10 4 -30 2 -30 -40 -40 Refer to page FCT-8 for thermal contraction and expansion of fiberglass cable trays. C° 50 50 Metal Temperature At Time Of Installation Cable Tray Selection Accurate gap settings at the time of installation are necessary for the proper operation of the expansion splice plates. The following procedure should assist the installer in determining the correct gap: (see Figure 2) Figure 1 1/8 (3.2) 1/4 (6.3) 0 (0.0) Table 2 3/8 (9.5) 1/2 (12.7) 5/8 (15.9) 3/4 (19.0) 7/8 (22.2) 1 (25.4) GAP SETTING Inches (mm) Maximum Spacing Between Expansion Joints For 1" Movement Temperature Differential ˚F ˚C Stainless Steel Feet m 25 -4 512 50 10 Steel Aluminum Feet m 304 316 Feet m Feet m 156.0 260 79.2 347 105.7 379 115.5 256 78.0 130 39.6 174 53.0 189 57.6 75 24 171 52.1 87 26.5 116 35.4 126 38.4 100 38 128 39.0 65 19.8 87 26.5 95 29.0 125 51 102 31.1 52 15.8 69 21.0 76 23.2 150 65 85 25.9 43 13.1 58 17.7 63 19.2 175 79 73 22.2 37 11.3 50 15.2 54 16.4 Note: every pair of expansion splice plates requires two bonding jumpers for grounding continuity. CTS-8 Cable Tray Systems Cable Tray Selection - Material & Finish Installation Considerations Weight The weight of an aluminum cable tray is approximately half that of a comparable steel tray. Some factors to consider include: shipping costs, material, handling, project weight restrictions and the strength of support members. Field Modifications Aluminum cable tray is easier to cut and drill than steel cable tray since it is a “softer” material. Similarly, galvanized steel cable tray is easier to cut and drill than stainless steel cable tray. B-Line aluminum cable tray uses a four bolt splice, resulting in half as much drilling and hardware installation as most steel cable tray, which uses an eight bolt splice. Hot dip galvanized and painted steel cable tray finishes must be repaired when field cutting or drilling. Failure to repair coatings will impair the cable tray’s corrosion resistance. Availability Aluminum, pre-galvanized, stainless steel and fiberglass cable tray can normally be shipped from the factory in a short period of time. Hot dip galvanized and painted cable tray requires an additional coating process, adding several days of preparation before final shipment. Typically, a coated cable tray will be sent to an outside source for coating, requiring additional packing and shipping. Table 392.7(B)(2) Metal Area Requirements for Cable Trays Used as Equipment Grounding Conductors Electrical Grounding Capacity The corresponding cross-sectional area for each side rail design (2 side rails) is listed on a fade resistant UV stabilized label (see Figure 3). This cable tray label is attached to each straight section and fitting that is U.L. classified. U.L. assigned cross-sectional area is also stated in the loading charts in this catalog for each system. Maximum Fuse Ampere Rating, Circuit Breaker Ampere Trip Setting, or Circuit Breaker Protective Relay Ampere Trip Setting for Ground Fault Protection of any Cable Circuit in the Cable Tray System Steel Cable Trays Aluminum Cable Trays 60 100 200 400 600 1000 1200 1600 2000 0.20 0.40 0.70 1.00 1.50** ----- 0.20 0.20 0.20 0.40 0.40 0.60 1.00 1.50 2.00** Minimum Cross-Sectional Area of Metal* In Square Inches For SI units: one square inch = 645 square millimeters. * Total cross-sectional area of both side rails for ladder or trough-type cable trays; or the minimum cross-sectional area of metal in channel-type cable trays or cable trays of one-piece construction. ** Steel cable trays shall not be used as equipment grounding conductors for circuits with ground-fault protection above 600 amperes. Aluminum cable trays shall not be used as equipment grounding conductors for circuits with ground-fault protection above 2000 amperes. For larger ampere ratings an additional grounding conductor must be used. NEMA Installation Guide The new NEMA VE 2 is a cable tray installation guideline and is available from NEMA, CTI or B-Line. For free download see www.cabletrays.com. Figure 3 Use Only As A Mechanical Support For Cables, Tubing and Raceways. Catalog Number: 24A09-12-144 STR SECTION Shipping Ticket: 260203 00 001 Mark Number: 78101115400 Purchase Order: D798981 Minimum Area: 1.000 SQ. IN. Load Class: D1 179 KG/M 3 METER SPAN C S SI FI E D LA ® Cable Tray Systems This product is classified by Underwriters Laboratories, Inc. as to its suitability as an equipment grounding conductor only. 556E CTS-9 1 of 1 09/15/2005 000291745 NON-VENTILATED Reference File #LR36026 www.cooperbline.com (618) 654-2184 30781011154005 WARNING! Do Not Use As A Walkway, Ladder, Or Support For Personnel. Cable Tray Selection The National Electrical Code, Article 392.7 allows cable tray to be used as an equipment grounding conductor. All B-Line standard steel and aluminum cable trays are classified by Underwriter’s Laboratories per NEC Table 392.7 based on their cross-sectional area. Cable Tray Selection - Strength Environmental Loads Wind Loads Wind loads need to be determined for all outdoor cable tray installations. Most outdoor cable trays are ladder type trays, therefore the most severe loading to be considered is impact pressure normal to the cable tray side rails (see detail 1). separate a cover from a tray. Wind moving across a covered tray (see detail 2) creates a positive pressure inside the tray and a negative pressure above the cover. This pressure difference can lift the cover off the tray. Detail 2 Detail 1 The impact pressure corresponding to several wind velocities are given below in Table 1. Cable Tray Selection Table 1 Impact Pressures V(mph) P(lbs/ft2) 15 0.58 20 1.02 25 1.60 30 2.30 35 3.13 40 4.09 45 5.18 50 6.39 55 7.73 60 9.21 65 10.80 70 12.50 75 14.40 80 16.40 V= Wind Velocity P= Impact Pressure V(mph) P(lbs/ft2) 85 90 95 100 105 110 115 120 125 130 135 140 145 150 18.5 20.7 23.1 25.6 28.2 30.9 33.8 36.8 40.0 43.3 46.6 50.1 53.8 57.6 Note: These values are for an air density of 0.07651 lbs/ft3 corresponding to a temperature of 60˚ F and barometric pressure of 14.7 lbs/in2. Example Calculation: Side load for 6" side rail with 100 mph wind 25.6 x 6 = 12.8 lbs/ft 12 B-Line recommends the use of heavy duty wraparound cover clamps when covered trays are installed in an area where strong winds occur. Special Notice: Covers on wide cable tray and/or cable tray installed at elevations high off the ground may require additional heavy duty clamps or thicker cover material. Ice Loads Glaze ice is the most commonly seen form of ice build-up. It is the result of rain or drizzle freezing on impact with an exposed object. Generally, only the top surface (or the cover) and the windward side of a cable tray system is significantly coated with ice. The maximum design load to be added due to ice should be calculated as follows: LI = W x TI 144 ( ) x DI where; LI= Ice Load (lbs/linear foot) W= Cable Tray Width (inches) TI= Maximum Ice Thickness (inches) DI= Ice Density = 57 lbs/ft3 the maximum ice thickness will vary depending on location. A thickness of 1/2" can be used as a conservative standard. Example Calculation: Ice Loads for 24" wide tray with 1/2" thick ice; 24 x .5 x 57 = 4.75 lbs/ft 144 When covers are installed on outdoor cable trays, another factor to be considered is the aerodynamic effect which can produce a lift strong enough to CTS-10 Cable Tray Systems Cable Tray Selection - Strength Environmental Loads Snow Loads Snow is measured by density and thickness. The density of snow varies almost as much as its thickness. The additional design load from snowfall should be determined using the building codes which apply for each installation. Seismic Loads A great deal of seismic testing and evaluation of cable tray systems, and their supports, has been performed. The conclusions reached from these evaluations is that cable tray is stronger laterally than vertically, since it acts as a truss in the lateral direction. Other factors that contribute to the stability of cable tray are the energy dissipating motion of the cables within the tray, and the high degree of ductility of the cable tray and the support material. These factors, working in conjunction with a properly designed cable tray system, should afford reasonable assurance to withstand even strong motion earthquakes. When seismic bracing is required for a cable tray system, it should be applied to the supports and not the cable tray itself. B-Line’s “Seismic Restraints” brochure provides OSHPD approved methods of bracing cable tray supports using standard B-Line products. Contact B-Line to receive a copy of this brochure. Concentrated Loads A concentrated static load represents a static weight applied at a single point between the side rails. Tap boxes, conduit attachments and long cable drops are just some of the many types of concentrated loads. When so specified, these concentrated static loads may be converted to an equivalent, uniform load (We) by using the following formula: B-Line cable tray side rails, rungs and bottoms will withstand a 200 lb. static load without collapse (series 14 excluded)*. However, it should be noted that per NEMA Standard Publication VE1 cable tray is designed as a support for power or control cables, or both, and is not intended or designed to be a walkway for personnel. Each section of B-Line Cable Tray has a label stating the following message: Warning! Not to be used as a walkway, ladder or support for personnel. To be used only as a mechanical support for cables and raceway. Cable Tray Systems CTS-11 Cable Tray Selection We = 2 x (concentrated Static Load) span length Cable Tray Selection - Strength Support Span The strength of a cable tray is largely determined by the strength of its side rails. The strength of a cable tray side rail is proportionate to the distance between the supports on which it is installed, commonly referred to as the “support span”. Therefore, the strength of a cable tray system can be altered by changing the support span. However, there is a limit to how much the strength of a cable tray system can be increased by reducing the support span, because the strength of the cable tray bottom members could become the determining factor of strength. Cable Tray Selection Once the load requirement of a cable tray system has been established, the following factors should be considered: 1. Sometimes the location of existing structural beams will dictate the cable tray support span. This is typical with outdoor installations where adding intermediate supports could be financially prohibitive. For this situation the appropriate cable tray must be selected to accommodate the existing span. 2. When cable tray supports are randomly located, the added cost of a higher strength cable tray system should be compared to the cost of additional supports. Typically, adding supports is more costly than installing a stronger series of cable tray. The stronger cable tray series (e.g. from 75 lbs./ft. on 20’ span to 100 lbs./ft. on 20’ span) will increase the price of the cable tray system minimally, possibly less than $1/ft., with little or no additional labor cost for installation. Alternately, one extra support may cost $100.00 (material and labor) for a simple trapeze. Future cable additions or the capability of supporting equipment, raceways for example, also favor stronger cable tray systems. In summary, upgrading to a stronger cable tray series is typically more cost-effective than using the recommended additional supports for a lighter duty cable tray series. 3. The support span lengths should be equal to or less than unspliced straight section lengths, to ensure that no more than one splice is placed between supports as stated in the NEMA VE 2 Cable Tray Installation Guideline. CTS-12 Cable Tray Systems Cable Tray Selection - Strength Deflection Deflection in a cable tray system is primarily an aesthetic consideration. When a cable tray system is installed in a prominent location, a maximum simple beam deflection of 1/200 of support span can be used as a guideline to minimize visual deflection. It is important at this point to mention that there are two typical beam configurations, simple beam and continuous beam, and to clarify the difference. A good example of a simple beam is a single straight section of cable tray supported, but not fastened at either end. When the tray is loaded the cable tray is allowed to flex. Simple beam analysis is used almost universally for beam comparisons even though it is seldom practical in the field installations. The three most prominent reasons for using a simple beam analysis are: calculations are simplified; it represents the worst case loading; and testing is simple and reliable. The published load data in the B-Line cable tray catalog is based on the simple beam analysis per NEMA & CSA Standards. 2. Deflection in a cable tray system can be reduced by decreasing the support span, or by using a taller or stronger cable tray. 3. When comparing cable trays of equivalent strength, a steel cable tray will typically exhibit less deflection than an aluminum cable tray since the modulus of elasticity of steel is nearly three times that of aluminum. 4. The location of splices in a continuous span will affect the deflection of the cable tray system. The splices should be located at points of minimum stress whenever practical. NEMA Standards VE 1 limits the use of splice plates as follows: Unspliced straight sections should be used on all simple spans and on end spans of continuous span runs. Straight section lengths should be equal to or greater than the span length to ensure not more than one splice between supports. See the figures below for splicing configuration samples. Continuous beam is the beam configuration most commonly used in cable tray installations. An example of this configuration is where cable trays are installed across several supports to form a number of spans. The continuous beam possesses traits of both the simple and fixed beams. When equal loads are applied to all spans simultaneously, the counterbalancing effect of the loads on both sides of a support restricts the movement of the cable tray at the support. The effect is similar to that of a fixed beam. The end spans behave substantially like simple beams. When cable trays of identical design are compared, the continuous beam installation will typically have approximately half the deflection of a simple beam of the same span. Therefore simple beam data should be used only as a general comparison. The following factors should be considered when addressing cable tray deflection: Continuous Beam Cable Tray Systems CTS-13 Typical Continuous Span Configuration + 0 + Maximum Positive Moment - Maximum Negative Moment Preferred Splice Plate Locations Undesirable Splice Plate Locations Cable Tray Selection Simple Beam 1. Economic consideration must be considered when addressing cable deflection criteria. Cable Tray Selection - Strength Load Capacity Calculate each anticipated load factor, then add them to obtain a total load. (Example: Working Load = Cable + Concentrated + Wind + Snow + Ice Loads). The Working Load should be used, along with the maximum support spacing, to select a span/load class designation from Table 3. Table 4 (page CTS-15) contains the most common load/span class designations per the US and Canadian metallic cable tray standard, CSA, C22.2 No. 126.1-98 First Addition, NEMA VE 1-1998. Table 3 - These Loading Classes Are Historical and Supplied For Reference Only Cable Tray Selection Load Class Class Designations for lengths of lb/ft kg/m 25 37 ft 8 m (2.4) –– ft 10 m (3.0) A ft 12 m (3.7) –– ft 16 m (4.9) –– ft 20 m (6.0) –– 45 67 –– –– –– –– D 50 74 8A –– 12A 16A 20A 65 97 –– C –– –– –– 75 112 8B –– 12B 16B E or 20B 100 149 8C –– 12C 16C 20C 120 179 –– D –– –– –– 200 299 –– E –– –– –– Note: 8A/B/C, 12A/B/C, 16A/B/C, and 20A/B/C were the traditional NEMA designations. A, C, D, and E were the conventional CSA designations. Actual tested loadings per span will be stated on the product labels. CTS-14 Cable Tray Systems Cable Tray Selection - Strength Table 4 - B-Line Cable Tray Load Classes Series Aluminum Steel Copper free HDGAF/Pre-Galvanized Load Depth lb/ft Load (kg/m) ft Span (m) Former Classes NEMA CSA RSI04A 24A 34A RSI05A 25A 35A RSI06A 26A 36A 46A H46A RSI07A 2.68 3 3 3.66 4 4 4.64 5 5 5 5 5.63 75 126 80 83 50 121 82 51 84 103 167 122 (112) (187) (119) (123) (74) (180) (121) (76) (125) (153) (248) (182) 12 12 20 12 20 16 12 20 20 20 20 12 (3.7) (3.7) (6.1) (3.7) (6.1) (4.9) (3.7) (6.1) (6.1) (6.1) (6.1) (3.7) 12B 12C 20B 12B 16B 20B 12C 20A 20B 20C 167# @ 20' 12C 37A 47A H47A 57A S8A 6 6 6 6 6 80 100 149 102 161 (119) (149) (222) (152) (240) 20 20 20 30 30 (6.1) (6.1) (6.1) (9.1) (9.1) 20B 20C 149# @ 20' 102# @ 30' 161# @ 30' 13F 24F 36F 46F H46F 48F 2 3 5 5 5 7 145 156 88 141 152 125 (216) (232) (131) (210) (226) (187) 8 12 20 20 20 20 (2.4) (3.7) (6.1) (6.1) (6.1) (6.1) 8C 368† 366* 464* † 176* 152 kg/m (9.1m) 378* 240 kg/m (9.1m) 476* 574* 348† 358† FT1.5X12 FT2X2 FT2X4 FT2X6 FT2X8 FT2X12 FT2X16 FT2X18 FT2X20 FT2X24 FT2X30 FT2X36 FT4X4 FT4X6 FT4X8 FT4X12 FT4X16 FT4X18 FT4X20 FT4X24 FT4X30 FT6X8 FT6X12 FT6X16 FT6X18 FT6X20 FT6X24 * G denotes CSA Type 1 (HDGAF) or P denotes CSA Type 2 (Mill-Galvanized) Cable Tray Systems 148* 248* 346* 444* 156* 258* 356* 358* 454* 166* 268* CTS-15 Load Depth lb/ft Load (kg/m) ft Span (m) 3 3 3 3 4 4 4 4 4 5 5 51 103 63 91 76 109 69 62 106 77 110 (76) (153) (94) (135) (113) (162) (103) (92) (158) (115) (164) 12 12 20 20 12 12 20 20 20 12 12 (3.7) (3.7) (6.1) (6.1) (3.7) (3.7) (6.1) (6.1) (6.1) (3.7) (3.7) 5 5 5 6 6 6 6 3 4 11/2 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 59 75 123 86 51 77 130 125 62 11 20 27 27 27 27 27 27 27 27 27 27 36 46 47 47 47 47 47 50 50 43 48 50 50 55 60 (88) (112) (183) (128) (76) (115) (193) (186) (92) (16) (30) (40) (40) (40) (40) (40) (40) (40) (40) (40) (40) (53) (68) (70) (70) (70) (70) (70) (74) (74) (64) (71) (74) (74) (82) (89) 20 20 20 12 20 20 20 12 20 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 (6.1) (6.1) (6.1) (3.7) (6.1) (6.1) (6.1) (3.7) (6.1) (2.4) (2.4) (2.4) (2.4) (2.4) (2.4) (2.4) (2.4) (2.4) (2.4) (2.4) (2.4) (2.4) (2.4) (2.4) (2.4) (2.4) (2.4) (2.4) (2.4) (2.4) (2.4) (2.4) (2.4) (2.4) (2.4) (2.4) Former Classes NEMA CSA 12A 12C 20A 20B 12B 12C 16C 20A 20C 12B 12C C1 (3m) D1 (3m) D1 (6m) E (3m) C1 (3m) D1 (3m) D1 (6m) D1 (6m) E (6m) C1 (3m) D1 (3m) 20A D1 (3m) 20B E (6m) 119# @ 20' E (6m) 12B 137 kg/m (3.7m) 20A D1 (3m) 20B D1 (6m) 117# @ 20' E (6m) 12C C1 (3m) 20A 89 kg/m (6.1m) 8A 8A 8A 8A 8A 8A 8A 8A † SS4 (Type 304 Stainless) or SS6 (Type 316 Stainless) Cable Tray Selection Fiberglass C (3m) D1 (3m) E (6m) C (3m) D1 (6m) E (3m) D1 (3m) D1 (6m) E (6m) E (6m) 131 kg/m (7.6m) D1 (3m) Series Cable Tray Selection - Strength Cable Data Multiconductor Cable Type TC, 600V with XHHW Conductors, Copper 3 conductors with ground The cable load is simply the total weight of all the cables to be placed in the tray. This load should be expressed in lbs/ft. Diameter in. 0.66 0.74 0.88 1.00 1.13 1.22 1.31 1.42 1.55 1.76 1.98 2.26 2.71 3.10 Size 8 6 4 2 1 1/0 2/0 3/0 4/0 250 350 500 750 1000 The data on this page provides average weights for common cable sizes. Area in.2 0.34 0.43 0.61 0.79 1.00 1.17 1.35 1.58 Weight lbs/ft 0.33 0.45 0.66 0.96 1.17 1.43 1.72 2.14 2.64 3.18 4.29 5.94 9.01 11.70 4 conductors with ground Diameter in. 0.72 0.81 0.96 1.10 1.25 1.35 1.45 1.58 1.77 1.93 2.18 2.50 3.12 Area in.2 0.41 0.52 0.72 0.95 1.23 1.43 1.65 1.96 Weight lbs/ft 0.42 0.58 0.84 1.20 1.55 1.84 2.20 2.80 3.46 4.04 5.48 7.64 11.40 Multiconductor Cable Type MC, 600V with XHHW Conductors, Copper 3 conductors with ground Cable Tray Selection Diameter (in.) Area (in.2) 4 conductors with ground Weight (lbs/ft) Diameter (in.) Size Without Jacket With Jacket Without Jacket With Jacket Alum. Armor Steel Armor Without With Jacket Jacket 8 6 4 2 1 1/0 2/0 3/0 0.70 0.78 0.89 1.01 1.16 1.23 1.32 1.46 0.80 0.88 0.99 1.12 1.27 1.34 1.43 1.57 0.38 0.48 0.62 0.80 1.06 1.19 1.37 1.67 0.50 0.61 0.77 0.99 1.27 1.41 1.61 1.94 0.41 0.55 0.74 1.08 1.38 1.56 1.85 2.35 0.57 0.74 0.95 1.32 1.63 1.86 2.20 2.67 0.76 0.85 0.97 1.10 1.25 1.35 1.46 1.58 0.86 0.95 1.07 1.22 1.36 1.46 1.56 1.71 4/0 250 350 500 750 1.56 1.74 1.96 2.24 2.68 1.68 1.86 2.10 2.37 2.84 2.82 3.31 4.48 6.08 8.96 3.21 3.94 4.97 6.58 9.70 1.75 1.92 2.16 2.47 3.03 1.88 2.04 2.30 2.63 3.22 Area (in.2) Weight (lbs/ft) Without Jacket With Jacket Alum. Armor Steel Armor 0.45 0.57 0.74 0.95 1.23 1.43 1.67 1.96 0.58 0.71 0.90 1.17 1.45 1.67 1.91 2.30 0.51 0.69 0.93 1.29 1.61 1.94 2.36 2.94 0.68 0.87 1.15 1.56 1.91 2.27 2.72 3.33 3.64 4.21 5.71 7.91 11.48 3.97 4.64 6.12 8.39 12.17 Single Conductor Cable 600V XHHW Size Diameter in. 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 1000 0.48 0.52 0.58 0.63 0.70 0.75 0.80 0.85 0.93 1.04 1.14 1.29 Area in.2 0.38 0.44 0.50 0.57 0.68 0.85 1.02 THHN, THWN Weight lbs/ft Diameter in. 0.37 0.46 0.57 0.71 0.85 1.02 1.17 1.33 1.64 2.03 2.24 2.52 0.50 0.54 0.60 0.66 0.72 0.77 0.83 0.87 0.96 1.06 1.17 1.32 Area in.2 0.41 0.47 0.54 0.59 0.72 0.88 1.08 TW, THW Weight lbs/ft Diameter in. 0.37 0.46 0.57 0.71 0.85 1.02 1.17 1.33 1.64 2.01 2.48 3.30 0.53 0.57 0.62 0.68 0.75 0.81 0.86 0.90 0.98 1.09 1.19 1.34 CTS-16 Area in.2 0.44 0.52 0.58 0.64 0.75 0.93 1.11 USE, RHH, RHW Weight lbs/ft Diameter in. 0.39 0.48 0.60 0.74 0.88 1.04 1.21 1.37 1.69 2.03 2.51 3.31 0.53 0.57 0.63 0.68 0.76 0.81 0.86 0.91 0.99 1.10 1.20 1.35 Area in.2 0.45 0.52 0.58 0.65 0.77 0.95 1.13 Weight lbs/ft 0.39 0.49 0.60 0.75 0.89 1.05 1.22 1.38 1.70 2.07 2.55 3.33 Cable Tray Systems Cable Tray Selection - Width and Available Loading Depth Allowable Cable Fill For allowable cable types see the Appendix page 383. The following guidelines are based on the 2002 National Electrical Code, Article 392. I) Number of Multiconductor Cables rated 2000 volts or less in the Cable Tray (1) 4/0 or Larger Cables The ladder cable tray must have an inside available width equal to or greater than the sum of the diameters (Sd) of the cables, which must be installed in a single layer. When using solid bottom cable tray, the sum of the cable diameters is not to exceed 90% of the available cable tray width. Example: Cable Tray width is obtained as follows: List Cable Sizes (D) List Cable Outside Diameter (N) List Number of Cables Multiply (D) x (N) = Subtotal of the Sum of the Cable Diameters 3/C - #500 kcmil 3/C - #250 kcmil 3/C - #4/0 AWG 2.26 inches 1.76 inches 1.55 inches 1 2 4 2.26 inches 3.52 inches 6.20 inches The sum of the diameters (Sd) of all cables = 2.26 + 3.52 + 6.20 = 11.98 inches; therefore a cable tray with an available width of at least 12 inches is required. Table 5 The total sum of the cross-sectional areas of all the cables to be installed in the cable tray must be equal to or less than the allowable cable area for the tray width, as indicated in Table 5. Inside Width of Cable Tray Allowable Cable Area inches square inches 6 9 12 18 24 7.0 10.5 14.0 21.0 28.0 When using solid bottom cable tray, the allowable cable area is reduced by 22%. Example: The cable tray width is obtained as follows: List Cable Sizes (A) List Cable Cross Sectional Areas (N) List Number of Cables 3/C - #12 AWG 4/C - #12 AWG 3/C - # 6 AWG 3/C - # 2 AWG 0.167 sq. in. 0.190 sq. in. 0.430 sq. in. 0.800 sq. in. 10 8 6 9 Multiply (A) x (N) + Total of the Cross-Sectional Area for each Size 1.67 1.52 2.58 7.20 sq. sq. sq. sq. in. in. in. in. The sum of the total areas is 1.67 + 1.52 + 2.58 + 7.20 = 12.97 inches. Using Table 4, a 12-inch wide tray with an allowable cable area of 14 sq. inches should be used. Note: Increasing the cable tray loading depth does not permit an increase in allowable cable area for power and lighting cables. The maximum allowable cable area for all cable tray with a 3 inch or greater loading depth is limited to the allowable cable area for a 3 inch loading depth. (3) 4/0 or Larger Cables Installed with Cables Smaller than 4/0 The ladder cable tray needs to be divided into two zones (a barrier or divider is not required but one can be used if desired) so that the No. 4/0 and larger cables have a dedicated zone, as they are to be placed in a single layer. continued on CTS-18 Cable Tray Systems CTS-17 Cable Tray Selection (2) Cables Smaller Than 4/0 Cable Tray Selection - Width and Available Loading Depth Allowable Cable Fill A direct method to determine the correct cable tray width is to figure the cable tray widths required for each of the cable combinations per steps (2) & (3). Then add the widths in order to select the proper cable tray width. Example: The cable tray width is obtained as follows: Part A- Width required for #4/0 AWG and larger multiconductor cables List Cable Size (D) List Cable Outside Diameter (N) List Number of Cables Multiply (D) x (N) = Subtotal of the Sum of the Cable Diameters (Sd) 3/C - #500 kcmil 3/C - #4/0 AGW 2.26 inches 1.55 inches 1 2 2.26 inches 3.10 inches Cable tray width (inches) required for large cables = 2.26 + 3.10 = 5.36 inches. Cable Tray Selection Part B- Width required for multiconductor cables smaller than #4/0 AWG List Cable Sizes (A) List Cable Cross Sectional Areas (N) List Number of Cables Multiply (A) x (N) = Total of the Cross-Sectional Area for each Size 3/C - #12 AWG 3/C - #6 AWG 3/C - #2 AWG 0.167 sq. in. 0.430 sq. in. 0.800 sq. in. 10 8 2 1.67 sq. in. 3.44 sq. in. 1.60 sq. in. The sum of the total areas (inches) = 1.67 + 3.44 + 1.60 = 6.71 sq. inches. From Table 5 (page 33), the cable tray width required for small cables is 6 inches. The total cable tray width (inches) = 5.36 + 6.00 = 11.36 inches. A 12-inch wide cable tray is required. (4) Multiconductor Control and/or Signal Cables Only A ladder cable tray containing only control and/or signal cables, may have 50% of its total available cable area filled with cable. When using solid bottom cable tray pans, the allowable cable area is reduced from 50% to 40%. Example: Cable tray width is obtained as follows: 2/C- #16 AWG instrumentation cable cross sectional area = 0.04 sq. in. Total cross sectional area for 300 Cables = 12.00 sq. in. Minimum available cable area needed = 12.00 x 2 = 24.00 sq. in.; therefore the cable tray width required for 4 inch available loading depth tray = 24.00/4 = 6 inches. II) Number of Single Conductor Cables Rated 2000 Volts or Less in the Cable Tray All single conductor cables to be installed in the cable tray must be 1/0 or larger, and are not to be installed with continuous bottom pans. (1) 1000 KCMIL or Larger Cables The sum of the diameters (Sd) for all single conductor cables to be installed shall not exceed the cable tray width. See Table 6. CTS-18 Table 6 Inside Width of Cable Tray Allowable Cable Area inches square inches 6 9 12 18 24 30 36 6.50 9.50 13.00 19.50 26.00 32.50 39.00 Cable Tray Systems Cable Tray Selection - Width and Available Loading Depth Allowable Cable Fill (2) 250 KCMIL to 1000 KCMIL Cables The total sum of the cross-sectional areas of all the single conductor cables to be installed in the cable tray must be equal to or less than the allowable cable area for the tray width, as indicated in Table 6 (page 34). (Reference Table 8) Table 7 (3) 1000 KCMIL or Larger Cables Installed with Cables Smaller Than 1000 KCMIL The total sum of the cross-sectional areas of all the single conductor cables to be installed in the cable tray must be equal to or less than the allowable cable area for the tray width, as indicated in Table 7. Inside Width of Cable Tray Allowable Cable Area inches square inches 6 9 12 18 24 30 36 6.50 - (1.1 Sd) 9.50 - (1.1 Sd) 13.00 - (1.1 Sd) 19.50 - (1.1 Sd) 26.00 - (1.1 Sd) 32.50 - (1.1 Sd) 39.00 - (1.1 Sd) (4) Single Conductor Cables 1/0 through 4/0 These single conductors must be installed in a single layer. See Table 8. Table 8 Number of 600 Volt Single Conductor Cables That May Be Installed in Ladder Cable Tray Single Conductor Size 1/0 2/0 3/0 4/0 250 Kcmil 350 Kcmil 500 Kcmil 750 Kcmil 1000 Kcmil Outside Diameter Area in. sq. in. 0.58 0.62 0.68 0.73 0.84 0.94 1.07 1.28 1.45 6 .55 .69 .90 1.29 - in. 10 9 8 8 11 9 7 5 4 Cable Tray Width 9 12 18 24 in. in. in. in. 15 14 13 12 18 14 11 8 6 20 19 17 16 24 19 14 10 8 31 29 26 24 35 28 22 15 12 41 38 35 32 47 38 29 20 16 Cable diameters used are those for Oknite-Okolon 600 volt single conductor power cables. III) Number of Type MV and MC Cables Rated 2001 Volts or Over in the Cable Tray The sum of the diameters (Sd) of all cables, rated 2001 volts or over, is not to exceed the cable tray width. Cable Tray Systems CTS-19 Cable Tray Selection Note: It is the opinion of some that this practice may cause problems with unbalanced voltages. To avoid these potential problems, the individual conductors for this type of cable tray wiring system should be bundled with ties. The bundle should contain all of the three-phase conductors for the circuit, plus the neutral if used. The single conductor cables bundle should be firmly tied to the cable tray assembly at least every 6 feet. Cable Tray Selection - Width and Available Loading Depth Sizing Cable Tray Per 2002 NEC 392 Start Here 392.12 W ≥ Sd (single layer) No 2000V or less cables Yes No Solid Bottom Tray Yes Vented Channel Tray Ladder or Vented Trough Tray No Yes See Exception 392.11(B)(3) 392.10(A)(1) W ≥ Sd S/C 1000 kcmil or larger Yes Cable Tray Selection 392.10(B) W ≥ Sd Yes Yes S/C 1/0 or larger No Multiconductor cables Yes Continued on following page No 392.3(B)(1) Not recognized ® by the NEC No 392.10(A)(2) W ≥ A/1.1 S/C 250 kcmil up to 1000 kcmil Yes No Note: The value “A” only applies to cables 250 up to 1000 kcmil. The value “Sd” only applies to 1000 kcmil and larger cables. 392.10(A)(3) Yes W ≥ A/1.1 +Sd S/C 250 kcmil and larger No Legend W = Cable Tray Width D = Cable Tray Load Depth Sd = Sum of Cable Diameters A = Sum of Cable Areas S/C = Single Conductor M/C = Multiconductor Cables RS = Ladder Rung Spacing Note: Use when mixing 250 thru 1000 kcmil cables with cables larger than 1000 kcmil. 392.10(A)(4) Yes W ≥ Sd (9” max. RS) CTS-20 S/C 1/0 thru 4/0 Cable Tray Systems Cable Tray Selection - Width and Available Loading Depth Note: See appendix on page APP-15 for additional information regarding cable ampacity and hazardous (classified) location requirements which might affect the cable tray sizing flow chart. Ladder or Vented Trough Tray Continued from previous Yes page No Yes M/C 4/0 or larger Yes 392.9(A)(1) W ≥ Sd (single layer) M/C 4/0 or larger Yes 392.9(C)(1) W ≥ Sd/0.9 (single layer) No M/C smaller than 4/0 One M/C only Yes 392.9(E)(1) W x D ≥ 1.6A No Yes 392.9(C)(2) W ≥ A/0.9 392.9(E)(2) W x D ≥ 2.9A No One M/C only No Yes M/C smaller than 4/0, with 4/0 or larger Yes W ≥ A/1.2 + Sd Note: The value “A” only applies to cables smaller than 4/0. The value “Sd” only applies to 4/0 and larger cables, which must be single layer. No M/C control and/or signal Cable Tray Systems 392.9(A)(3) Yes 392.9(B) W x D ≥ 2A M/C smaller than 4/0, with 4/0 or larger Yes W≥ A + Sd 0.9 Note: The value “A” only applies to cables smaller than 4/0. The value “Sd” only applies to 4/0 and larger cables, which must be single layer. No M/C control and/or signal 392.9(C)(3) Yes CTS-21 392.9(D) W x D ≥ 2.5A 392.9(F)(2) W x D ≥ 3.2A 392.9(F)(1) W x D ≥ 1.9A Legend W = Cable Tray Width D = Cable Tray Load Depth Sd = Sum of Cable Diameters A = Sum of Cable Areas S/C = Single Conductor M/C = Multiconductor Cables RS = Ladder Rung Spacing Cable Tray Selection 392.9(A)(2) W ≥ A/1.2 Solid Channel Tray Yes No Yes No Vented Channel Tray Yes No M/C smaller than 4/0 No Solid Bottom Tray Cable Tray Selection - Width and Available Loading Depth Barrier Requirements Barrier strips are used to separate cable systems, such as when cables above and below 600 volts per NEC 392.6(F) are installed in the same cable tray. However, when MC type cables rated over 600 volts are installed in the same cable tray with cables rated 600 volts or less, no barriers are required. The barriers should be made of the same material type as the cable tray. When ordering the barrier, the height must match the loading depth of the cable tray into which it is being installed. Cable Tray Selection 300 & 600 Volt Cables Fixed Solid Barrier Comparable Material Cables Rated Over 600 Volts Future Expansion Requirements One of the many features of cable tray is the ease of adding cables to an existing system. Future expansion should always be considered when selecting a cable tray, and allowance should be made for additional fill area and load capacity. A minimum of 50% expansion allowance is recommended. Space Limitations Any obstacles which could interfere with a cable tray installation should be considered when selecting a cable tray width and height. Adequate clearances should be allowed for installation of supports and for cable accessibility. Note: The overall cable tray dimensions typically exceed the nominal tray width and loading depth. CTS-22 Cable Tray Systems Cable Tray Selection - Length Lengths Available The current Cable Tray Standard, NEMA VE 1 and C22.2 No. 126.1-98, lists typical lengths as 3000 mm (10 ft), 3660 mm (12 ft), 6000 mm (20 ft), and 7320 mm (24 ft). It is impractical to manufacture either lighter systems in the longer lengths or heavier systems in the shorter lengths. For that reason, B-Line has introduced a primary and secondary length for each system. These straight section lengths were selected to direct the user to lengths that best suit support span demands and practical loading requirements. The primary length is the one that is the most appropriate for the strength of the system and that will provide the fastest service levels. The secondary lengths will be made available to service additional requirements. Special lengths are available with extended lead times. Support Span Per the NEMA VE 2, the support span on which a cable tray is installed should not exceed the length of the unspliced straight section. Thus installations with support spans greater than 12 feet should use 240" (20 feet) or 288" (24 feet) cable tray lengths. Space Limitations Installation Shorter cable tray lengths are typically easier to maneuver on the job site during installation. Two people may be needed to manipulate longer cable tray sections, while shorter sections might be handled by one person. Although longer cable tray lengths are more difficult to maneuver, they can reduce installation time due to the fact that there are fewer splice connections. This trade-off should be evaluated for each set of job site restrictions. Cable Tray Systems CTS-23 Cable Tray Selection Consideration should be given to the space available for moving the cable tray from delivery to it’s final installation location. Obviously, shorter cable tray allows for more maneuverability in tight spaces. Cable Tray Selection - Loading Possibilities Power Application: Power application can create the heaviest loading. The heaviest cable combination found was for large diameter cables (i.e. steel armor, 600V, 4 conductor 750 kcmil). The cables weigh less than 3.8 lbs. per inch width of cable tray. As power cables are installed in a single layer, the width of the cable affects the possible loading. 36" Wide 140 lbs/ft 30" Wide 115 lbs/ft 24" Wide 90 lbs/ft 18" Wide 70 lbs/ft 12" Wide 45 lbs/ft 9" Wide 35 lbs/ft 6" Wide 23 lbs/ft Data/Communication Cabling: Low voltage cables can be stacked as there is no heat generation problems. The NEC employs a calculation of the total cross sectional area of the cables not exceeding 50% of the fill area of the cable tray. As the cable fill area of the cable tray system affects the possible loading, both the loading depth and width of the systems must be considered. For this example 4UTP category 5 cable (O.D. = .21, .026 lbs./ft.) were used. Calculated Cable Weight in Lbs/Ft 6" 5" 4" 3" Fill Fill Fill Fill 36" Wide 30" Wide 24" Wide 18" Wide 12" Wide 9" Wide 6" Wide 81 68 54 41 64 53 43 32 52 43 35 26 41 34 27 21 27 23 18 14 20 17 13 10 14 12 9 7 Cable Tray Selection The picture shows a 12" cable tray with a 3" load depth. The tray contains 520 4 UTP Category 5 cables with a .21" diameter. The National Electrical Code allows for 50% fill of ventilated and ladder cable tray for control or signal wiring (Article 392.9(B)). ANSI/EIA/TIA 569-A Section 4.5* also requires that the fill ratio of cable tray is not to exceed 50%. Calculation Example: Tray Area = 12 in. x 3 in. = 36 sq. in. 50% Fill = 36 sq. in. x .5 = 18 sq. in. Cable Area = (.21 in.)2 x 3.14/4 = .0346 sq. in. Number of Cables = 18 sq. in. / .0346 sq. in. = 520 cables *Section 4.5 is currently under review. Other Factors To Consider • Support Span - The distance between the supports affects the loading capabilities exponentially. To calculate loading values not cataloged use: W1 L12 = W2 L22 W1 - tested loading L1 - span in feet, a tested span W2 - loading in question L2 - known span for new loading • Other Loads - Ice, wind, snow for outdoor systems see page 26 and 27 for information. A 200 lb. concentrated load for industrial systems. The affect of a concentrated load can be calculated as follows 2 x (concentrated static load) span in feet When considering concentrated loads the rung strength should be considered. • Length Of The Straight Sections: The VE 2, Cable Tray Installation Guide, states that the support span shall not be greater than the straight section length. If a 20C system is manufactured in 12 foot sections the greatest span for supports would be 12 feet. This dramatically affects the loading of the system. CTS-24 W1 L12 = W2 L22 100 (202) = W2 (122) 40,000 = 144 W2 W2 = 277 lbs. per foot Cable Tray Systems Cable Tray Selection - Bottom Type Type of Cable According to NEC Article 392, multiconductor tray cable may be installed in any standard cable tray bottom type. According to the 2005 NEC Article 392.11(8)(3), single conductor tray cable may be installed in any standard cable tray bottom type. Solid bottom cable trays are not allowed to be installed in Class II, Division 2 locations (2002 NEC Section 502.4(B) ). In general, small, highly flexible cables should be installed in solid bottom, vented bottom or 6" rung spacing ladder type cable trays. Sensitive cables (e.g. fiberoptic) are typically installed in flat, solid bottom cable trays, instead of corrugated trough bottoms. Larger, less flexible cables are typically installed in ladder type cable trays having 9" or 12" rung spacing. Ladder type cable trays having 18" rung spacing should be used for large, stiff cables to reduce cost and facilitate cable drop-outs. Cost vs Strength Often more than one bottom type is acceptable. In this case the economic difference should be considered. Ladder cable trays have a lower cost than either non-ventilated or ventilated bottom configurations. Typically, the cost of ladder type cable tray decreases as rung spacing increases. However, the effect of rung spacing on load capacity for ladder type cable trays with 18" rung spacing should be evaluated, since NEMA published load capacities are based on 12" rung spacing. Rung spacing can affect individual rung and side rail loading as well as system load capacity. Rung loads applied during cable installation should also be considered. Cable Exposure Cable Attachment The major advantage of ladder type cable tray is the freedom of entry and exit of the cables. Another advantage of ladder type cable tray is the ability to secure cables in the cable tray. With standard rungs the cables may be attached with either cable ties or cable clamps. The ladder type cable tray is also available with special purpose, slotted marine or strut rungs to facilitate banding or clamping cables. Cable attachment is particularly important on vertical runs or when the tray is installed on its side. Ladder rung spacing should be chosen to provide adequate cable attachment points while allowing the cables to exit the system. Cable Tray Selection - Fitting Radius Cable Flexibility The proper bend radius for cable tray fittings is usually determined by the bend radius and stiffness of the tray cables to be installed. Typically, the tray cable manufacturer will recommend a minimum bend allowance for each cable. The fitting radius should be equal to or larger than the minimum bend radius of the largest cable which may ever be installed in the system. When several cables are to be installed in the same cable tray, a larger bend radius may be desirable to ease cable installation. Space Limitations The overall dimensions for a cable tray fitting will increase as the bend radius increases. Size and cost make the smallest acceptable fitting radius most desirable. When large radius fittings are required, the system layout must be designed to allow adequate space. Cable Tray Systems CTS-25 Cable Tray Selection Tray cables are manufactured to withstand the environment without additional protection, favoring the use of the ladder type cable tray. Some areas may benefit from the limited exposure of solid or vented bottom cable tray. Solid Bottom metal cable tray with solid metal covers can be utilized in other spaces used for environmental air to support non plenum rated tray cables (2002 NEC® 300.22(C)(1) ). FLEXTRAY FLEXTRAY™ FLX-1 Cable Tray Systems FLEXTRAY™ FLEXTRAY Flextray is a flexible, field-adaptable way to manage cables throughout your project. The tray itself can be cut and bent to the needs of the installer on the jobsite, allowing cable runs to be adjusted as needed. The wide range of sizes offered by B-Line makes Flextray a great choice for everything from a small cable drop to a large trunk of cables. Our tray has the market-preferred "T" weld safety edge, protecting both the cable and the installer during cable installation. Flextray is also UL Classified as an equipment grounding conductor. The F.A.S.T.™ System is Foldable, Adjustable, Stackable, and Tool-less, providing many options to manage cables inside your raised floor space. With only a few parts, you can create everything from a basic single layer installation to a cantilevered, multiple-tier cable run. Make the most of your raised floor space and your time with the F.A.S.T. System! Cable Tray Systems FLX-2 FLEXTRAY™ - Technical Data Finish Information Flextray Cable Tray and Accessories are available in a wide variety of finishes to meet the environmental or aesthetic requirements of customer installations. Use the list below to find the finish and suffix that will meet your needs. Available product finishes will be listed on individual pages throughout the catalog. Finish codes shown in bold type are the standard for that product. FLEXTRAY EG (ELG) Plain wire: ASTM A510, Grade 1008 Electroplated Zinc Galvanized Finish applied after fabrication Recommended applications: Controlled interior UL/CSA Classified as an equipment ground conductor when spliced as recommended ASTM B633 - Average thickness of 0.3 mils (8 microns) GS (GLV) Pre-Galvanized Zinc Finish applied before fabrication Recommended applications: Limited industrial & interior UL/CSA Classified as an equipment ground conductor when spliced as recommended ASTM A641 BLE Black Powder Coat Finish applied after fabrication Recommended applications: Controlled interior UL/CSA Classified as an equipment ground conductor when coating has been removed at splice contact points Average paint thickness of 1.2 mils (30 microns) to 3.0 mils (75 microns) HD (HDG) Hot Dip Galvanized Finish applied after fabrication Recommended applications: Exterior, corrosive. Not intended for clean room applications. UL/CSA Classified as an equipment ground conductor when spliced as recommended ASTM A123 - Average thickness of 2.4 mils (60 microns) to 3.2 mils (80 microns) 304S (SS4) 304L Stainless Steel Recommended applications: Food preparation, wash-down areas ASTM A580 316S (SS6) 316L Stainless Steel Recommended applications: Highly corrosive applications & marine environments ASTM A580 Custom Powder Coat Finish applied after fabrication Recommended applications: Controlled interior UL/CSA Classified as an equipment ground conductor when coating has been removed at splice contact points No Specification Grounding Information Statement for all UL Classified products: This product is classified by Underwriters Laboratories, Inc. as to its suitability as an equipment grounding conductor only. 556E Most sizes of FLEXTRAY are UL Classified to serve as an Equipment Ground Conductor. The ground path can be achieved in one of two ways listed on page FLX-4: FLX-3 Cable Tray Systems FLEXTRAY™ - Technical Data Grounding Information (cont.) 1. Use the recommended quantity of UL Classified splices to connect sections and at places where the tray is cut. 2. Run an appropriately sized ground wire alongside the tray and attach it to each tray section and on both sides of a cut in the tray. (This method is recommended by NEMA VE-2 Installation Manual.) Load & Fill Chart FLEXTRAY Series Part Size Number height x width Support Span / Loading Capacity* Lbs/Ft (max) 5'-0” 6'-0” 7'-0” 8'-0” Actual Area Inside Tray (in2) Cable Fill (50% fill)** Number of CAT Number of 5e Cables*** CAT 6 Cables*** 11/2” x 12” 29 17 14 11 12.2 176 124 FT2X2 FT2X4 FT2X6 FT2X8 2” x 2” 2” x 4” 2” x 6” 2” x 8” 34 52 66 66 28 43 47 47 24 35 35 35 20 27 27 27 4.3 8.2 12.1 16.1 61 118 175 231 43 83 123 163 FT2X12 FT2X16 FT2X18 FT2X20 2” x 12” 2” x 16” 2” x 18” 2” x 20” 68 68 68 68 47 47 47 47 35 35 35 35 27 27 27 27 23.9 31.8 35.8 39.7 345 459 516 573 243 324 364 404 FT2X24 FT2X30 FT2X32 2” x 24” 2” x 30” 2” x 32” 68 68 77 47 47 53 35 35 39 27 27 30 47.5 59.8 63.3 686 862 914 484 608 645 FT4X4 FT4X6 FT4X8 FT4X12 FT4X16 4” x 4” 4” x 6” 4” x 8” 4” x 12” 4” x 16” 58 93 94 119 119 49 77 78 83 83 42 60 61 61 61 36 46 47 47 47 15.8 23.6 31.5 47.5 63.5 227 341 454 686 917 160 240 321 484 647 FT4X18 FT4X20 FT4X24 FT4X30 4” x 18” 4” x 20” 4” x 24” 4” x 30” 119 119 128 128 83 83 89 89 61 61 65 65 47 47 50 50 71.5 79.5 95.5 119.5 1032 1148 1379 1725 728 810 973 1217 FT6X8 FT6X12 FT6X16 6” x 8” 6” x 12” 6” x 16” 111 124 128 77 86 89 57 63 65 43 48 50 47.3 71.6 95.3 682 1034 1375 481 729 970 FT6X18 FT6X20 FT6X24 6” x 18” 6” x 20” 6” x 24” 128 141 154 89 98 107 65 72 78 50 55 60 107.3 118.9 143.3 1549 1716 2068 1092 1211 1459 * Published load chart has not been tested with Flexmate splice. Please consult the factory for load information when using the Flexmate option. ** FLEXTRAY fill capacity is based on NEC allowable fill of 50%. The NEC rule requires that the cable cross-sectional areas together may not exceed 50% of the tray area (width x depth = fill). Cables will nearly completely fill the cable tray when reaching the 50% cable fill, due to empty space between the surface of the cables. TIA recommends 40% fill ratio. Flextray loads shown in the loading chart will not be exceeded at 50% fill. *** CAT 5e 4-pr non-plenum approximated at .21 in. diameter, CAT 6 4-pr non-plenum approximated at .25 in. diameter. Actual diameters vary by cable manufacturer. Cable Tray Systems FLX-4 FLEXTRAY FT1.5X12 FLEXTRAY™ - Straight Sections 1.5” Deep FLEXTRAY 1.38" (35 mm) Part Height: 1.38" (35 mm) Length: 118.312" (3 meter) Wire Dia. Minimum: .196" (5.0 mm) Finishes: EG, GS, BLE, HD, 304S, 316S Width Wt. Per Pc. Number in. mm lbs. kg FT1.5X4X10 4 100 5.8 2.63 FT1.5X6X10 6 150 7.4 3.35 FT1.5X8X10 8 200 9.0 4.08 FT1.5X12X10 12 300 12.1 5.49 Width Only FT1.5X12 (12” wide) is UL Classified 2” Deep FLEXTRAY 2.38" (60 mm) Part Number Height: 2.38" (60 mm) FLEXTRAY Length: 118.312" (3 meter) Wire Dia. Minimum: .196" (5.0 mm) Finishes: EG, GS, BLE, HD, 304S, 316S Width Wt. Per Pc. in. mm lbs. kg FT2X2X10 2 50 6.6 2.99 FT2X4X10 4 100 8.2 3.72 FT2X6X10 6 150 9.7 4.40 FT2X8X10 8 200 11.2 5.08 FT2X12X10 12 300 14.3 6.48 FT2X16X10 16 400 17.4 7.89 FT2X18X10 18 450 18.9 8.57 FT2X20X10 20 500 20.4 9.25 FT2X24X10 24 600 23.5 10.66 FT2X30X10 30 750 28.1 12.74 FT2X32X10 32 800 29.7 13.47 Width FT2X6 (6” wide) through FT2X32 (32” wide) are UL Classified See page FLX-3 for finish information FLX-5 Cable Tray Systems FLEXTRAY™ - Straight Sections 4” Deep FLEXTRAY 4.38" Part Number in. mm lbs. FT4X4X10 4 100 11.25 5.10 FT4X6X10 6 150 12.79 5.80 FT4X8X10 8 200 14.32 6.49 FT4X12X10 12 300 17.39 7.89 FT4X16X10 16 400 20.45 9.27 18 450 21.99 9.97 FT4X18X10 Width (111 mm) Wt. Per Pc. kg FT4X20X10 20 500 23.52 10.67 FT4X24X10 24 600 26.59 12.06 FT4X30X10 30 750 31.19 14.15 Height: 4.38" (111 mm) Length: 118.312" (3 meter) Wire Diameter Minimum: .196" (5.0 mm) Finishes: EG, GS, BLE, HD, 304S, 316S Width All 4” deep Flextrays are UL Classified 6” Deep FLEXTRAY 6.38" Part Number in. mm lbs. FT6X8X10 8 200 17.39 7.89 FT6X12X10 12 300 20.45 9.27 FT6X16X10 16 400 23.52 10.67 FT6X18X10 18 450 25.06 11.37 FT6X20X10 20 500 26.59 12.06 24 Wt. Per Pc. 600 29.66 kg FLEXTRAY FT6X24X10 Width (162 mm) Height: 6.38" (162 mm) Length: 118.312" (3 meter) Wire Diameter Minimum: .196" (5.0 mm) 13.45 Width All 6” deep Flextrays are UL Classified See page FLX-3 for finish information Cable Tray Systems FLX-6 Finishes: EG, GS, BLE, HD, 304S, 316S Splicing Accessories FLEXTRAY FLEXTRAY™ - FLX-7 Cable Tray Systems FLEXTRAY™ - Splicing Accessories Washer Splice Kit • Washer is staked to bolt, holding part stationary during installation • Fewer parts to handle • For use with all tray widths and sizes • Finishes __: EG, BLE Part Description Qty./Box Number Assembly of Staked Washer Stud/Washer & Finned Nut WASHER SPL KIT__ BLE suffix indicates black zinc finish for this part only 50 Wt./Box lbs. kg 4.5 2.04 Splicing Chart (number of splices required for UL Classification) Tray Height 2” 4” 6” Tray Width - number of splices 6” 8” 12” 16” 2” 4” 18” 20” 24” (50mm) (100mm) (150mm) (200mm) (300mm) (400mm) (450mm) (500mm) (600mm) NC NM NM NC 4 NM 4 5 NM 4 6 6 4 6 6 4 7 7 4 7 7 5 7 7 5 8 8 NC = Not UL Classified in this size NM = FLEXTRAY is not manufactured in this size Splice Hardware Components • Works with all splicing needs • For use with all tray widths and sizes • Components are sold separately • Finishes __: EG, BLE-BLO, 304S, 316S Part Description 50 1.2 0.54 not TOP WASHER__ 1” Square Splice Washer 50 1.4 0.63 BTM WASHER __ 13/16” Square Splice Washer 50 2.0 0.91 FTHDWE1/4 Tray Width - number of splices 6” 8” 12” 16” 2” 4” 18” 20” 24” (50mm) (100mm) (150mm) (200mm) (300mm) (400mm) (450mm) (500mm) (600mm) NC NM NM NC 4 NM 4 5 NM 4 6 6 4 6 6 4 7 7 4 7 7 5 7 7 5 8 8 NC = Not UL Classified in this size NM = FLEXTRAY is not manufactured in this size See page FLX-3 for finish and grounding information Cable Tray Systems FLX-8 TOP WASHER FLEXTRAY x 1” Carriage Bolt & Finned nut Splicing Chart (number of splices required for UL Classification) 2” 4” 6” kg FTHDWE 1/4__ BTM WASHER Tray Height Wt./Box lbs. 1/4” FTHDWE 1/4 not available in BLE. TOP WASHER & BTM WASHER available in BLO. Qty./Box Number FLEXTRAY™ - Splicing Accessories Connecting Hardware Part Description Qty./Box Wt./Box Number FTSCH__ Connecting Hardware • Adaptable and designed for use with splice plate (FTS3SP), SPLICE BAR, and long splice bar (FTS36SB). • Finishes __: EG, BLE-BLO, 304S, 316S 50 lbs. kg 2.0 0.91 Splicing Chart (number of splices required for UL Classification) Tray Height 2” 4” 6” Tray Width - number of splices 6” 8” 12” 16” 2” 4” 18” 20” 24” (50mm) (100mm) (150mm) (200mm) (300mm) (400mm) (450mm) (500mm) (600mm) NC NM NM NC 4 NM 4 5 NM 4 6 6 4 6 6 4 7 7 4 7 7 5 7 7 5 8 8 NC = Not UL Classified in this size NM = FLEXTRAY is not manufactured in this size Wing Splice™ Part Description Qty./Box Wt./Box Number Wing Splice 50 kg 3.0 1.38 FLEXTRAY FTSWN__ lbs. • Two piece design for easy handling • Tool-less installation • Reduces installation time, especially when used on fittings and bends • Finish__: ZN Splicing Chart (number of splices required for UL Classification) Tray Height 2” 4” 6” Tray Width - number of splices 6” 8” 12” 16” 2” 4” 18” 20” 24” (50mm) (100mm) (150mm) (200mm) (300mm) (400mm) (450mm) (500mm) (600mm) NC NM NM NC 4 NM 4 5 NM 4 6 6 4 6 6 4 7 7 4 7 7 5 7 7 5 8 8 NC = Not UL Classified in this size NM = FLEXTRAY is not manufactured in this size See page FLX-3 for finish and grounding information FLX-9 Cable Tray Systems FLEXTRAY™ - Splicing Accessories Splice Plate (only) Part Description Length Height Hole Number Qty./Box Diameter FTS3SP__ Splice Plate 2.7” 1.6” 0.27” 50 Wt./Box lbs. kg 6.1 2.76 • Splice plate is designed for use with connecting hardware (FTSCH) to provide added stability of splice connections • Hardware sold separately • Finish__: ZN, SS6 FLEXMATE™ Splice System Part • Fastest splice connection method available in the industry • For use with 4” (100mm) to 12” (300mm) wide tray • FLEXMATE clips and tool sold separately • Finishes __: GS, BLE Description Qty./Box Number Wt./Box lbs. kg FLEXMATE2__ Flexmate Splice Clips 100 1.0 0.45 FLEXMATE TOOL Flexmate Splice Tool 1 0.7 0.32 Note: Please contact B-Line when using Flexmates on tray widths larger than 12” (300mm) for specific requirements. B-Line recommends that splice/supports comply with NEMA VE-2 installation requirements FLEXMATE2 Flexmate Tool is used to install splices quickly. Position clip inside tool, pointing to outside of tray. FLEXMATE TOOL Splicing Chart (number of splices required for UL Classification) Tray Height 2” 2” 4” 6” Tray Width - number of splices 4” 6” 8” 12” (50mm) (100mm) (150mm) (200mm) (300mm) NC NM NM NC 5 NM 5 6 NM 5 7 7 5 7 7 NC = Not UL Classified in this size NM = FLEXTRAY is not manufactured in this size See page FLX-3 for finish and grounding information Cable Tray Systems FLX-10 FLEXTRAY Squeeze to secure splice. FLEXTRAY™ - Splicing Accessories Tab-Loc Connector Part Description Length Qty./Box Number Tab-Loc Connectors FTSTLC__ 9.29” Wt./Box lbs. kg 50 7.2 3.26 • Fast splice for straight runs of tray • For use with 2” (50mm) to 32” (800mm) wide tray to connect straight sections only • Finishes __: ZN, SS6 Application Requirements The recommendations listed are equal for all depths (except as noted). Splicing Chart Tray Height 2” 4” 6” Tray Width - number of splices 8” 12” 16” 18” 2” 4” 6” 20” 24” (50mm) (100mm) (150mm) (200mm) (300mm) (400mm) (450mm) (500mm) (600mm) 2 NM NM 2 4 NM 4 5 NM 4 6 6 4 6 6 4 7 7 4 7 7 5 7 7 5 8 8 NM = FLEXTRAY is not manufactured in this size FLEXTRAY Installation Step 3 Step 2 Step 1 Tab-Loc security without special tools. Screwdriver can also be used to bend tab-locs (hold connector ends while bending). Step 4 See page FLX-3 for finish and grounding information FLX-11 Cable Tray Systems FLEXTRAY™ - Splicing Accessories Splice Bar • Adds rigidity to washer splice methods • Used on side rails only (not for use in tray bottom) • For use on trays when using splice hardware FTSCH • Hardware sold separately • Finishes __: EG, BLE, HD, 304S, 316S Part Description Qty./Box Number 1013/16” Long Bar SPLICE BAR__ 50 Wt./Box lbs. kg 14.0 6.35 Hardware is not sold with splice bar. Washer Splice Kits (WASHER SPL KIT) are required for connections on bottom of tray. Splicing Chart (number of splices required for UL Classification) Tray Height 2” 4” 6” Tray Width - number of splices 8” 12” 16” 18” 2” 4” 6” 20” 24” (50mm) (100mm) (150mm) (200mm) (300mm) (400mm) (450mm) (500mm) (600mm) NC NM NM NC 4 NM 2 4 NM 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 NC = Not UL Classified in this size NM = FLEXTRAY is not manufactured in this size See page FLX-3 for finish and grounding information Cable Tray Systems FLX-12 FLEXTRAY Each splice bar requires three (3) each of Hardware Splice Components TOP WASHER, and FTHDWE 1/4 to complete connection. These items must be ordered separately. FLEXTRAY™ - Splicing Accessories Splice Bar Kit Part Number Description FTSBK__ 12” Long Splice Bar Kit Qty./Box Wt./Box 5 Sets lbs. kg 6.4 2.90 • Adds rigidity • Includes two (2) SPLICE BAR and hardware • Finishes __: ZN, FB, SS6 Splicing Chart (number of splices required for UL Classification) Tray Height 2” 4” 6” Tray Width - number of splices 8” 12” 16” 18” 2” 4” 6” 20” 24” (50mm) (100mm) (150mm) (200mm) (300mm) (400mm) (450mm) (500mm) (600mm) NC NM NM NC 4 NM 2 4 NM 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 2 4 4 NC = Not UL Classified in this size NM = FLEXTRAY is not manufactured in this size Expansion Splice Kit Part Number 12” Long Expansion Splice Kit Qty./Box 1 Kit Wt./Box lbs. kg 0.45 0.20 • Allows 13/4” (44mm) of expansion between two pieces of Flextray at expansion joints. • To install, tighten nylon loc-nut until nut comes into contact with splice bar, then loosen approximately 1/4 turn. • Includes two (2) splice bars and eight (8) sets of hardware • Finishes __: ZN FLEXTRAY FTS12ESK__ Description Long Splice Bar (only) Part Number Description FTS12SB__ 12” Long - 6 Slots FTS36SB__ 36” Long - 18 Slots FTS12SB Qty./Box Wt./Box lbs. kg 1 0.13 0.06 1 0.40 0.18 • FTS36SB long splice bar is used for assembly of large radius horizontal bends or field cut into short splice bars • Splice Bars are designed for use with connecting hardware (FTSCH) • Hardware sold separately • Finishes __: ZN, FB, SS6 FTS36SB See page FLX-3 for finish and grounding information FLX-13 Cable Tray Systems FLEXTRAY™ - Splicing Accessories Hold Down Plate • Easy way to mount 4" (100mm) wide tray for raceway run. • Use 1/4" screws to attach SUPT WASHER to your specific wall/stud application (hardware sold separately). • FTA6HD can be used in pairs to create a center-hung support using 3/8" rod. • To protect cables use threaded rod protector (page FLX-20). • To complete 3/8" center hanger assembly use: 2 - FTA6HD 2 - HN 3/8"-16 hex nuts • Finish: ZN, SS6 Part Slot Size • Horizontal adjustable kit can be used to create horizontal angles from prepared FLEXTRAY straight sections • Conveniently poly-bagged • Finishes __: EG, BLE, 316S kg .28” x .70” 50 4.7 2.13 FTA6HD__ .40” x .70” 50 3.5 1.59 Horizontal Adjustable Kit Part Description Qty./Box Number Horizontal Adjustable Kit 10 Wt./Box lbs. kg 2.4 1.09 Part Description Qty./Box Number 90 DEGREE KIT__ 90 degree splice bar & hardware FLX-14 1 Wt./Box lbs. kg 1.3 0.59 FLEXTRAY 90 Degree Kit See page FLX-3 for finish and grounding information Cable Tray Systems Wt./Box lbs. SUPT WASHER__ FTSHAK__ • For fast assembly of 90° turns and tee fittings • For use with all tray widths and sizes • One kit will make two 90° turns or one tee fitting • 90 DEGREE KIT: includes: two (2) 90° splice bars and eight (8) FTSCH • Finishes __: EG, BLE, 316S Qty./Box Number FLEXTRAY™ - Splicing Accessories Components Required to Connect Two Sections of FLEXTRAY System Part Number System Width in. mm Connector Assembly Connecting Hardware Splice Plate Splice WASHER SPL KIT FTSCH FTS3SP SPLICE BAR Bar FLEXTRAY (*) 4 for 4” Deep FLEXTRY 6 for 6” Deep FLEXTRY FT2X2 FT2X4 FT2X6 FT2X8 FT2X12 FT2X16 FT2X18 FT2X20 FT2X24 FT2X30 FT2X32 FT4X4 FT4X6 FT4X8 FT(*)X12 FT(*)X16 FT(*)X18 FT(*)X20 FT(*)X24 FT(*)X30 2” 4” 6” 8” 12” 16” 18” 20” 24” 30” 32” 4” 6” 8” 12” 16” 18” 20” 24” 30” 50 100 150 200 300 400 450 500 600 750 800 100 150 200 300 400 450 500 600 750 2 2 41 41 41 41 41 51 51 71 71 41 51 62 62 72 72 72 82 82 - - - FT2X2 FT2X4 FT2X6 FT2X8 FT2X12 FT2X16 FT2X18 FT2X20 FT2X24 FT2X30 FT2X32 FT4X4 FT4X6 FT4X8 FT(*)X12 FT(*)X16 FT(*)X18 FT(*)X20 FT(*)X24 FT(*)X30 2” 4” 6” 8” 12” 16” 18” 20” 24” 30” 32” 4” 6” 8” 12” 16” 18” 20” 24” 30” 50 100 150 200 300 400 450 500 600 750 800 100 150 200 300 400 450 500 600 750 1 1 2 2 2 2 2 4 4 1 2 2 3 4 4 4 4 5 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 - FT2X2 FT2X4 FT2X6 FT2X8 FT2X12 FT2X16 FT2X18 FT2X20 FT2X24 FT2X30 FT2X32 FT4X4 FT4X6 FT4X8 FT(*)X12 FT(*)X16 FT(*)X18 FT(*)X20 FT(*)X24 FT(*)X30 2” 4” 6” 8” 12” 16” 18” 21” 24” 30” 32” 4” 6” 8” 12” 16” 18” 20” 24” 30” 50 100 150 200 300 400 450 500 600 750 800 100 150 200 300 400 450 500 600 750 1 1 2 2 2 2 2 3 3 1 2 2 2 3 3 3 3 4 2 2 2 2 2 2 2 2 2 6 6 2 2 6 6 6 6 6 6 6 - 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 FLX-15 Washer Splice Kits 1 2 Install one kit on each side and remaining kit(s) on bottom. Install two kits on each side and remaining kits on bottom. Splice Plates Install splice plates on sides and WASHER SPL KIT on bottom. Splice Bars Install splice bars on sides and WASHER SPL KIT on bottom. Cable Tray Systems FLEXTRAY™ - Splicing Accessories Splice Plate Kits for 2" Deep FLEXTRAY Part Number System Width Weight Per 100 Box Quantity in. mm lbs. kg FTS20SK 2” 4” 50 100 2.91 1.32 10 FTS21SK 6” 8” 150 200 3.63 1.64 10 FTS22SK 12” 18” 20” 24” 300 450 500 4.35 1.97 10 Conveniently poly-bagged for use with 2" Deep FLEXTRAY 600 Splice Plate Kits for 4" & 6” Deep FLEXTRAY Part Number FTS23SK Cable Tray Systems in. mm 4” 100 6” 150 8” 200 12” 300 18” 450 20” 500 24” 600 Weight Per 100 Box Quantity lbs. kg 5.07 2.30 10 5.79 2.62 10 Conveniently poly-bagged for use with 4" & 6” Deep FLEXTRAY FLEXTRAY FTS24SK System Width FLX-16 Ceiling Support Methods FLEXTRAY FLEXTRAY™ - FLX-17 Cable Tray Systems FLEXTRAY™ - Ceiling Support Methods Flip Clip™ 1/4" 3/8" • Accommodates and rod sizes • Installs quickly with a screwdriver or pliers thus reducing installation time • Requires only one hex nut (not included) to hang and level the FLEXTRAY • Retainer tabs can be bent over to lock-in the threaded rod and wire basket • Finishes __: ZN, FB, SS6 Part Description Qty./Box Number WB46H__ Flip Clip 50 Wt./Box lbs. kg 5.2 2.36 Snap retainer stops in place after cable is loaded. Trapeze Support • Trapeze Clip installs fast • For use with trays up to 4” (100mm) deep, 12” (300mm) wide, and spans up to 8’-0” (2.44m) • Tray can be released from support to allow side cable loading • Accepts 1/4” and 3/8” threaded rod sizes • Finishes __: GS, BLE Part Description Qty./Box Number TRAPEZE SUPT2__ Trapeze Support Clip 50 trapeze clips 100 retainer stops Wt./Box lbs. kg 7.0 3.17 FLEXTRAY Snap retainer stops in place after cable is loaded. See page FLX-3 for finish information Cable Tray Systems FLX-18 FLEXTRAY™ - Ceiling Support Methods 2” Center Hanger Part Description Qty./Box Number 2 IN CTR SUPT__ Center Support Hanger for FT2x2 50 Wt./Box lbs. kg 5.0 2.27 • For use with 2” (50mm) tray widths only • Accepts 1/4” threaded rod • Hardware sold separately • Finishes __: GS, BLE Assemble with ATTACHMENT CLP & FTHDWE 1/4 hardware. Hold Down Plate Part Slot Size Qty./Box FLEXTRAY Number Wt./Box lbs. kg SUPT WASHER__ .28” x .70” 50 4.7 2.13 FTA6HD__ .40” x .70” 50 3.5 1.59 • Easy way to mount 4" (100mm) wide tray for raceway run. • Use 1/4" screws to attach SUPT WASHER to your specific wall/stud application (hardware sold separately). • FTA6HD can be used in pairs to create a center-hung support using 3/8" rod. • To protect cables use threaded rod protector (page FLX-20). • To complete 3/8" center hanger assembly use: 2 - FTA6HD 2 - HN 3/8"-16 hex nuts • Finish: ZN, SS6 See page FLX-3 for finish information FLX-19 Cable Tray Systems FLEXTRAY™ - Ceiling Support Methods Mounting Bracket • Designed to support FT2X2X10 Flextray • Click tabs for FLEXTRAY attachment • Use 1/4” hardware and washer (not included) to mount bracket • Finishes __: SS6 Part Description Qty./Box Number FTB2UB__ Light Duty Wall/Rack Bracket 10 Wt./Box lbs. kg 2.1 0.95 1" typ. (25 mm) .26" typ. (6.6 mm) • Use for light duty cabling applications • For use with 11/2” (38mm) & 2” (51mm) deep tray with 4” (100mm) and 6” (150mm) widths • When hanging 4” (100mm) wide tray, center hung clip must be run parallel with the tray • Built-in hold down tab • Accepts 1/4” threaded rod • Threaded rod and nuts sold separately • Finishes __: GS, BLE Center Hung Clip Part Description Qty./Box Number CTR HUNG CLP__ Light Duty Center Hanger 50 Wt./Box lbs. kg 4.0 1.81 Assemble with 1/4” threaded rod and finned nut Part SB301-1/2x8__ 8” See page FLX-3 for finish information Cable Tray Systems Description Qty./Box Number FLX-20 Wt./Box lbs. Rod Protector 1 kg 0.03 0.013 FLEXTRAY Threaded Rod Protector • Use to protect cables from 1/4” to 1/2” threaded rod • PVC UL94V-O material • Color: Gray • Not plenum rated FLEXTRAY™ - Ceiling Support Methods Center Trapeze Hanger Part Number Maximum Tray Width in. mm Actual Length in. mm Wt./Pc. lbs. kg FTB06CT 6” 150 9.78” 248 0.61 0.27 FTB08CT 8” 200 11.75” 298 0.74 0.33 FTB12CT 12” 300 15.69” 398 0.98 0.44 FTB16CT 16” 400 19.63” 498 1.61 0.73 FTB18CT 18” 450 21.59” 548 1.77 0.80 FTB20CT 20” 500 23.56” 598 1.93 0.87 FTB24CT 24” 600 27.50” 698 2.25 1.02 FLEXTRAY • Can be installed as center-hung or traditional trapeze hanger • Multiple options to secure FLEXTRAY to hanger - Built in hold down tabs (use screwdriver to bend down tab) - Compatible with TOOLLESS CLIP with snap-in locking pin - Compatible with WBUHD hold down clip when tray crosswire is aligned over top of hanger - Slots and holes for optional hardware attachment • Corrosion resistant pre-galvanized zinc finish (other finishes available upon request) • Center hole for up to 1/2” rod • Hole on each end for up to 3/8” rod • Threaded rod protector available (SB301-1/2 x 8) • When 1/2” trapeze rods are required, add -1/2 to end of part number when ordering Center Hung Trapeze See page FLX-3 for finish information FLX-21 Cable Tray Systems FLEXTRAY™ - Ceiling Support Methods KwikWire™ Clamps & Wire Rope • • • • • KwikWire system replaces jack chain or ATR to support lighting, ductwork, and FLEXTRAY. Can be quickly installed around beams - No drilling required. Ideal for sloped ceilings - can hang objects at up to 60° angles. Simple height adjustments are made by releasing locking tab, no tools required. Spools of wire can be cut to length in field, reducing waste and up front planning. Part Clamp Description Number For Use With Rope Diameter Qty./Box BKC100 1/32”, 1/16” & 3/32” 100 BKC200 3/32”, 1/8” & 3/16” 50 Part Rope Diameter Number - Working Load Qty./Spool 1/16” - 96 lbs. 500 ft. BKW094 (1) 3/32” - 184 lbs. 500 ft. BKW125 (1) 1/8” - 340 lbs. 500 ft. BKW188 (2) 3/16” - 840 lbs. 250 ft. BKW063 (1) BKCC Wire Rope Cutter KwikWire™ Clamp Working Loads* Wire Rope Dia. Lbs. Safety Factor 5 BKC100 BKC100 BKC100 1/32” 0-22 0-75 25-150 BKC200 BKC200 BKC200 3/32” Clamp Part No. 1/16” 3/32” 1/8” 3/16” Wire Rope Construction 1 * Working loads shown are for hanging vertically. For suspending at 15°, 30°, 45° or 60° angles from vertical, use the following percentage of the working loads from the chart: (1) 7 x 7 (2) 7 x 19 15° = 96% 30° = 86% 45° = 70% 60° = 50% 25-150 25-250 50-640 KwikPak™ makes handling KwikWire™ a breeze! • Refill your starter kit with a B-Line KwikPak™. • KwikPaks include KwikWire clamps and a spool of wire rope. • KwikPaks are shipped in a specially designed dispenser box to ease field cutting of wire. Part Kit Includes Number - Working Load Qty./Box BKP10063 BKC100 (100 pcs.), Cable Cutter, 1/16”Ø Wire Rope (500 ft.) 3/32”Ø 1 BKP10094 BKC100 (100 pcs.), Cable Cutter, Wire Rope (500 ft.) 1 BKP15094 BKC150 (100 pcs.), Cable Cutter, 3/32”Ø Wire Rope (500 ft.) 1 BKP15125 BKC150 (100 pcs.), Cable Cutter, 1/8”Ø Wire Rope (500 ft.) 1 BKP20125 BKP20188 BKC200 (50 pcs.), Cable Cutter, 1/8”Ø Wire Rope (500 ft.) 1 BKC200 (50 pcs.), Cable Cutter, 3/16”Ø Wire Rope (250 ft.) 1 See page FLX-3 for finish information Cable Tray Systems FLX-22 FLEXTRAY KwikPak™ Wire Rope & Clamps FLEXTRAY™ - Ceiling Support Methods KwikWire™ Accessory Features • • • • • • • • • Reduces on the job installation time Can be installed quickly without drilling into existing structure Increases versatility in the field KwikWire accessory system reduces inventory and shipping costs No more sawing, filing, or fixing nuts Designed for use with cable tray, lighting, and HVAC Eliminates the need for all threaded rod Cost effective solution for jack chain “Y” style accessories require 50% less drilling FLEXTRAY KwikWire Accessory Numbering System Product Line Assembly Configuration Leg Termination Leg Length Wire Rope Diameter Straight Length Assembly or Kit BK = KwikWire Blank = Single Leg A = Angle Bracket w/Pin Blank = See Straight Length 063 = 1/16” Y = 2 Legs H = Hook 18 = 18” Leg Blank = Loop w/ Plastic Tube Blank = Assembly Only 3 - 3 Legs L = Loop 30 = 30” Leg 18 = 18” K = Kit (Assembly & BKC100 Clamp) Examples 094 = 3/32” T = Toggle 30 = 30” W = Fuse Cut 40 = 40” B25 = Bolt w/ 1/4”-20 Thread 80 = 80” B38 = Bolt w/ 3/8”-16 Thread 120 = 120” BM6 = Bolt w/ M6 Thread 180 = 180” BM8 = Bolt w/ M8 Thread 240 = 240” BM10 = Bolt w/ M10 Thread 360 = 360” BKYT18-094-120K BK Y T 18 - 094 - 120 K KwikWire Accessory 2 legs - toggle leg termination - 18” legs - 3/32” diameter wire - 120” straight length - kit with clamp BKL-063-120K BK L - 063 - 120 K KwikWire Accessory single leg - looped leg termination - 1/16” diameter wire - 120” straight length - kit with clamp See page FLX-3 for finish information FLX-23 Cable Tray Systems FLEXTRAY™ - Ceiling Support Methods KwikWire™ ‘Y’ Style Hook Termination UPC/Part Number 782051 67342 782051 67343 782051 67344 782051 68856 782051 68945 782051 67345 782051 68946 782051 68948 782051 68949 782051 68950 782051 68951 782051 68952 Catalog Number Leg Length Wire Rope Diameter BKYH18-094-40K BKYH18-094-80K BKYH18-094-120K BKYH18-094-180K BKYH18-094-240K BKYH18-094-360K BKYH30-094-40K BKYH30-094-80K BKYH30-094-120K BKYH30-094-180K BKYH30-094-240K BKYH30-094-360K 18” 18” 18” 18” 18” 18” 30” 30” 30” 30” 30” 30” 3/32” 3/32” 3/32” 3/32” 3/32” 3/32” 3/32” 3/32” 3/32” 3/32” 3/32” 3/32” Length 40” 80” 120” 180” 240” 360” 40” 80” 120” 180” 240” 360” Box Quantity - 10 5 bags containing 2 pieces per bag KwikWire™ ‘Y’ Style Hook Termination With Loop UPC/Part Number Catalog Number Wire Rope Diameter Length 782051 67341 BKYH18-094 3/32” 18” 782051 68978 BKYH30-094 3/32” 30” For more information on KwikWire accessories see the KwikWire catalog. Box Quantity - 10 5 bags containing 2 pieces per bag Triple (3) leg style See page FLX-3 for finish information Cable Tray Systems FLEXTRAY • Hook designed to c up to 3/8” diameter wire. • Available as a wire rope with hook termination only or as a ready-to-use kit with a BKC100 clamp. • Available in lengths of 40”, 80”, 120”, 180”, 240”, and 360”. • Available in single, double (Y), and triple (3) leg styles FLX-24 Wall Support Methods FLEXTRAY FLEXTRAY™ - FLX-25 Cable Tray Systems FLEXTRAY™ - Wall Support Methods Shelf Brackets • Heavy-duty support bracket • For use with 6” (150mm) to 24” (600mm) wide trays • Built-in tab for hold down • Optional hardware (FTSCH) sold separately • Finishes __: GLV, HDG, SS6 Part Use With Number Tray Width FTB06CS__ 6” (150mm) FTB08CS__ Qty./Box Wt./Box lbs. kg 1 0.5 0.22 8” (200mm) 1 0.6 0.27 FTB12CS__ 12” (300mm) 1 1.2 0.54 FTB16CS __ 16” (400mm) 1 1.7 0.77 FTB18CS __ 18” (450mm) 1 1.9 0.86 FTB20CS __ 20” (500mm) 1 2.6 1.18 FTB24CS __ 24” (600mm) 1 3.2 1.45 FTB24CS shown L Brackets Part Use With Number Tray Width 4 L BRKT__ 4” (150mm) 8 L BRKT__ Wt./Box lbs. kg 1 0.6 0.27 6” (150mm) & 8” (200mm) 1 0.8 0.36 12 L BRKT__ 12” (300mm) 1 1.3 0.59 16 L BRKT__ 16” (400mm) 1 1.4 0.63 20 L BRKT__ 18” & 20” (450 & 500mm) 1 2.0 0.91 24 L BRKT__ 24” (600mm) 1 2.3 1.04 Tab can be bent over for hold down. 12 L BRKT See page FLX-3 for finish information Cable Tray Systems Qty./Box FLX-26 FLEXTRAY • Installs tray to wall cleanly • Built-in tab for hold down (not available in stainless steel) • For use with 4” (100mm) to 24” (600mm) wide trays • Use with pedestal clamp in raised floor applications • Optional hardware (FTSCH) sold separately • Finishes __: EG, HD, BLE, 316S FLEXTRAY™ - Wall Support Methods Z Brackets Part Description Qty./Box Wt./Box Number Z BRKT__ Z Bracket 25 • Used for horizontal and/or vertical mounting • 8” (200mm) wide bracket foror use with 4” (100mm) to 32” (800mm) wide trays • Can be used to offset trays from floor • Can be used to terminate tray run at wall • Multiple brackets can be used for wider tray widths • Finishes __: GS, BLE lbs. kg 14.0 6.35 Use with two (2) FTSCH (sold separately) Hold Down Plate Part Slot Size Qty./Box Number Wt./Box lbs. kg .28” x .70” 50 4.7 2.13 FTA6HD__ .40” x .70” 50 3.5 1.59 FLEXTRAY SUPT WASHER__ • Easy way to mount 4" (100mm) wide tray for raceway run. • Use 1/4" screws to attach SUPT WASHER to your specific wall/stud application (hardware sold separately). • FTA6HD can be used in pairs to create a center-hung support using 3/8" rod. • To protect cables use threaded rod protector (page FLX-20). • To complete 3/8" center hanger assembly use: 2 - FTA6HD 2 - HN 3/8"-16 hex nuts • Finish: ZN, SS6 See page FLX-3 for finish information FLX-27 Cable Tray Systems FLEXTRAY™ - Wall Support Methods Attachment Clips • Wall attachment for 2” (50mm) wide tray only (FT2X2X10) • Low-profile appearance • Built-in tab to hold down tray • Can also be used with 2” (50mm) Center Hanger (see page 60) • Hardware sold separately • Finishes __: GS, BLE Part Description Qty./Box Number ATTACHMENT CLP__ Attachment Clip Support for FT2x2x10 50 Wt./Box lbs. kg 3.4 1.54 Mounting Bracket • Designed to support FT2X2X10 Flextray • Click tabs for FLEXTRAY attachment • Use 1/4” hardware and washer (not included) to mount bracket • Finishes __: SS6 Part Description Qty./Box Number FTB2UB__ Light Duty Wall/Rack Bracket 10 Wt./Box lbs. kg 2.1 0.95 1" typ. (25 mm) .26" typ. (6.6 mm) • Used to attach 2” (50mm) or 4” (100mm) wide trays to walls, struts or cabinets • Use for raceway mounting • Mount to metal framing for vertical support • Tabs are built in for tray hold down • Mount to side rail for electrical box connection • Finishes __: GLV Part FTA050CC__ See page FLX-3 for finish information Cable Tray Systems Description Qty./Box Number FLX-28 Wall Support Bracket 1 Wt./Box lbs. kg 0.8 0.36 FLEXTRAY Wall Supports FLEXTRAY™ - Wall Support Methods Wall Termination Kit Part Length Qty./Box Number FTA9WTK__ 9” 1 Wt./Box lbs. kg 1.3 0.59 • Kit includes all hardware necessary to support FLEXTRAY when terminated at a wall • Mount slotted angle to wall with up to 3/8" hardware (not included) • Finishes __: ZN, FB, SS6 Wall Termination Kit includes: 1 - Angle with Slots 2 - FTSCH Wall Mount Kit Part Length Qty./Box Number Wt./Box lbs. kg WB48WMK__ 8” 1 0.76 0.35 WB1224WMK__ 12” 1 1.22 0.55 • Kit includes all components necessary to mount FLEXTRAY to a wall horizontally or vertically • Mount strut to wall with up to 1/2" hardware (not included) • Finish: Channel - GLV Hardware - ZN Available in SS6 Wall Mount Kit includes: FLEXTRAY WB48WMK WB1224WMK 1 1 1 2 1 2 1 2 B54SH Strut SUPT WASHER Hold Downs 1/4"-20 x 1" Slotted Head Screw N224WO Channel Nut WB1224WMK shown Horizontally Mounted Vertically Mounted See page FLX-3 for finish information FLX-29 Cable Tray Systems FLEXTRAY™ - Wall Support Methods C Brackets • Tab can be used for hold down (stainless steel will not have these tabs) • For use with 4” (100mm) to 12” (300mm) wide trays • C Bracket attaches to hard ceiling types • All brackets are 77/8” (200mm) tall • Cables can be side loaded • L Brackets (page FLX-26) and C Brackets can be combined for layered tray runs • Finishes __: EG, BLE, HD Part Description Qty./Box Number Wt./Box lbs. kg 4 C BRKT__ 4” (100mm) C Bracket 1 1.2 0.54 8 C BRKT__ 8” (200mm) C Bracket 1 1.4 0.63 12 C BRKT__ 12” (300mm) C Bracket 1 1.9 0.86 Hold down tab. Assemble with SUPT WASHER & FTHDWE 1/4. FLEXTRAY See page FLX-3 for finish information Cable Tray Systems FLX-30 FLEXTRAY™ - F.A.S.T.™ Underfloor System FLEXTRAY The F.A.S.T. System is an innovative and flexible way to support and manage cables in raised floor applications. This Foldable, Adjustable, Stackable, Tool-less System uses FLEXTRAY, stands, and accessories to provide a variety of options for your project and the fastest installation time on the market. Best of all, it does not attach to the raised floor structure and can be installed either before or after floor is in place. FLX-31 Cable Tray Systems FLEXTRAY™ - F.A.S.T.™ Underfloor System F.A.S.T. System Flextray • • • • • • • Rounded ends on all wires UL Classified (see technical data for details) Depths: 2”, 4”, & 6” nominal Lengths: 24”, 48”, & 118” Use flat fitting (WBUFLT) for turns Wire Diameter: 0.191” (4.9mm) Standard finishes: GLV Consult customer service for other available finishes Flat Fitting 6” (150 mm) Depths LD LD Widths LD 12” (300 mm) 20” (500 mm) 6” (150mm) deep Flats H 2” deep Width 4” deep Length LD 6” deep H Wt. Per Pc. in. mm in. mm in. mm in. mm lbs. kg FTU2X6X2 FTU2X6X4 FTU2X6X10 FTU2X12X2 FTU2X12X4 FTU2X12X10 FTU2X20X2 FTU2X20X4 FTU2X20X10 FTU4X6X2 FTU4X6X4 FTU4X6X10 FTU4X12X2 FTU4X12X4 FTU4X12X10 FTU4X20X2 FTU4X20X4 FTU4X20X10 FTU6X6X2 FTU6X6X4 FTU6X6X10 FTU6X12X2 FTU6X12X4 FTU6X12X10 FTU6X20X2 FTU6X20X4 FTU6X20X10 6 6 6 12 12 12 20 20 20 6 6 6 12 12 12 20 20 20 6 6 6 12 12 12 20 20 20 150 150 150 300 300 300 500 500 500 603 1206 3008 603 1206 3008 603 1206 3008 121 121 121 121 121 121 121 121 121 1.21 2.36 5.80 1.65 3.21 7.89 2.24 4.35 10.67 162 162 162 162 162 162 162 162 162 172 172 172 172 172 172 172 172 172 2.03 3.95 9.72 2.99 5.82 14.32 4.28 8.33 20.45 2.67 5.20 12.79 3.64 7.08 17.39 4.93 9.58 23.52 3.32 6.45 15.85 4.28 8.33 20.45 5.57 10.83 26.59 0.92 1.79 4.41 1.36 2.64 6.50 1.94 3.78 9.28 111 111 111 111 111 111 111 111 111 2.77 2.77 2.77 2.77 2.77 2.77 2.77 2.77 2.77 4.77 4.77 4.77 4.77 4.77 4.77 4.77 4.77 4.77 6.77 6.77 6.77 6.77 6.77 6.77 6.77 6.77 6.77 70 70 70 70 70 70 70 70 70 603 1206 3008 603 1206 3008 603 1206 3008 2.38 2.38 2.38 2.38 2.38 2.38 2.38 2.38 2.38 4.38 4.38 4.38 4.38 4.38 4.38 4.38 4.38 4.38 6.38 6.38 6.38 6.38 6.38 6.38 6.38 6.38 6.38 60 60 60 60 60 60 60 60 60 150 150 150 300 300 300 500 500 500 23.9 47.5 118.4 23.9 47.5 118.4 23.9 47.5 118.4 23.9 47.5 118.4 23.9 47.5 118.4 23.9 47.5 118.4 23.9 47.5 118.4 23.9 47.5 118.4 23.9 47.5 118.4 WBUFLT WBUFLT-12 WBUFLT-06 20 12 6 500 250 150 24 24 24 604 604 604 - - - - 2.96 1.50 1.00 1.34 0.68 0.45 150 150 150 300 300 300 500 500 500 603 1206 3008 603 1206 3008 603 1206 3008 See page FLX-3 for finish information Cable Tray Systems FLX-32 1.51 2.93 7.19 1.94 3.78 9.28 2.53 4.91 12.06 FLEXTRAY 4” (100mm) deep 2” (50mm) deep Part Number H H FLEXTRAY™ - F.A.S.T.™ Underfloor System Stands • No tools required for installation • Formed top surface free of protrusions or sharp edges • Up to 6” height adjustment • Inside and outside leg positioning • Folded and boxed for ease in shipping • Patent Pending • Stand part number includes: one (1) stand two (2) feet two (2) adhesive pads two (2) hold down clips • Standard finish: Pre-Galvanized WBU2016 WBU1216 FTU200608 FTU200404 FTU120404 Max. Basket Width Height Adjustment WBU2016 shown FLEXTRAY WBU2016 stands shown in double tier application. Feet and adhesive pads not required for second tier assembly. Part Number FTU120404 FTU120608 WBU1216 WBU1224 * WBU1231 * FTU200404 FTU200608 WBU2016 WBU2024 WBU2031 * Max. Basket Width Height Adjustment in. mm in. mm 12 12 12 12 12 20 20 20 20 20 300 300 300 300 300 4 6-8 10-16 18-24 25-31 4 6-8 10-16 18-24 25-31 101 152-203 254-406 457-609 635-787 500 500 500 500 500 101 152-203 254-406 457-609 635-787 Stands Per Box lbs. Wt. Per Box kg 2 2 2 2 2 2 2 2 2 2 1.82 2.79 7.44 9.06 10.52 2.34 3.36 8.56 10.20 11.64 0.82 1.26 3.37 4.11 4.77 1.06 1.52 3.88 4.62 5.28 * Legs are packed separately in box and not inserted in stand. See page FLX-3 for finish information FLX-33 Cable Tray Systems FLEXTRAY™ - F.A.S.T.™ Underfloor System Cantilever Kits & Accessories • No tools required for installation • Simple design for tiered applications • Available in kits or individual parts • Adjustable shelf height • Formed top surface has no sharp edges • Can be installed independent of raised floor • Standard finish: Pre-Galvanized Adjustability of shelf brackets WBUCK812 Double Tier Cantilever Kit Shown with WBU2016 Stand 3 Flextray (See pg. 73) 9 (See pg. 76) 8 (See pg. 76) 4 5, 6 or 7 1 2 WBUCK12 - Single Tier Cantilever Kit WBUCK812 - Double Tier Cantilever Kit Includes Includes (1) WBUCB12 (1) WBUL16 (1) WBUCF (2) WBUHD (1) WBUCB8 (1) WBUCB12 (1) WBUL24 (1) WBUCF (3) WBUHD 3 10 (See pg. 76) 9 4 (See pg. 76) Stand (Sold Separately WBUCB12 Part Number Flooring Post Item # 6 7 5 Δ Description in. mm 7.30 185 15.25 † Box Qty. Wt. Per Box lbs. kg 10 15.62 7.08 387 10 25.40 11.52 - - 10 5.51 2.50 - - 10 9.16 4.15 WBUL16 5 Cantilever Kit - Single Tier with 12” Bracket Cantilever Kit - Double Tier with 8” & 12” Brackets 8” Cantilever Bracket for 6” Flextray 12” Cantilever Bracket for up to 12” Flextray Short Vertical Support 7.30 185 10 4.37 1.98 WBUL24 6 Medium Vertical Support 15.25 387 10 8.45 3.83 WBUL31 7 Tall Vertical Support 22.25 565 10 12.07 5.47 WBUCK12 * 1 WBUCK812 2 WBUCB8 3 WBUCB12 4 Δ * For use with 2” and 4” deep Flextray on the lower level. † Height - from top of stand See page FLX-3 for finish information Cable Tray Systems Max Height FLX-34 Δ Stand not included FLEXTRAY See pg. 74) WBUCB8 FLEXTRAY™ - F.A.S.T.™ Underfloor System Hold Down Clip • Spring steel clip to attach Flextray to stands • No tools required for installation • Holds both continuous and spliced wire sections securely • Works with stands and cantilever brackets Part Number Item # WBUHD 8 Description Box Qty. Basket Clip 50 Wt. Per Box lbs. kg 1.10 0.50 Pedestal Clip • Optional spring steel clip to give added rigidity to system • Works with stands and cantilever brackets Part Number Item # WBUPC 9 Description Box Qty. Pedestal Clip 50 Wt. Per Box lbs. kg 1.65 0.75 Cantilever Foot FLEXTRAY • Secures vertical support into stand top • Only required when stand legs are in the inner position Part Number Item # WBUCF 10 Description Box Qty. Cantilever Foot 50 Wt. Per Box lbs. kg 8.65 3.92 Under Floor Stand • Heights of 3”, 4”, 5” or 6” • Leg cutout allows for airflow • No tools required to mount FLEXTRAY to stand • Use WBUHD hold down clips to secure basket • Stand width is 12” • Fasten to floor for maximum stability • Floor mounting slot size: .313” (7.9mm) x .813” (20.6mm) for 1/4” hardware Part Number WBU1203 WBU1204 WBU1205 WBU1206 Overall Height Wt. Per Each in. mm lbs. kg 3 4 5 6 76 101 127 152 1.32 1.60 1.88 2.17 0.60 0.72 0.85 0.98 See page FLX-3 for finish information FLX-35 Cable Tray Systems FLEXTRAY™ - F.A.S.T.™ Underfloor System L Bracket & Toolless Clip • For use when access to ground floor is limited • Use with round post sizes 0.9” (25mm) through 1.2” (30mm) • Use with square posts • Order clamps and brackets separately • Built-in tab for hold down • Tool-less Clip (plenum-rated material) - Snap-in locking pin securely holds basket to bracket 12 L BRKT shown PEDESTAL CLAMP TOOLLESS CLIP Part Number Description Qty. TOOLLESS CLIP Tool-less Hold-Down Clip Wt. Per Box 50/Box lbs. kg 1.00 0.45 Brackets (Zinc Plated) Illustration photos. All parts are sold separately. Part Number System Width in. mm in. mm 8 L BRKT 6-8 150-200 8 200 12 L BRKT 12 300 12 300 Box Qty. Wt. Per Box lbs. kg 1 0.80 0.36 1 1.30 0.59 Pedestal Clamp & Kit Part Description Qty./Box Number kg PEDESTAL CLAMP__ Pedestal Clamp 1 0.6 0.27 PEDESTAL KIT__ Pedestal Clamp Kit 1* 3.3 1.49 Pedestal kits are recommended for tray widths of 16” (400mm) or greater See page FLX-3 for finish information FLX-36 Wt./Box lbs. FLEXTRAY • Clamps to existing raised-access floor stanchion • Use L BRKT (shown above) or full pedestal kit to support trays under the raised access floor (sold separately) • For tray widths 2” (50mm) to 20” (500mm) • *Pedestal Clamp Kit includes two (2) pedestal clamps, 28” (711mm) profile section, bolts & nuts • Kits include hardware • SUPTWASHER & FTHDWE 1/4 sold separately • Finishes __: EG Cable Tray Systems Length FLEXTRAY™ - F.A.S.T.™ Underfloor System Under Floor Support Bracket • Under Floor Support Bracket provides rugged support for FLEXTRAY System from access floor post. • To complete the installation, the following hardware must be ordered separately. (2) - B501 U-Bolts (1) - SUPT WASHER Hold Down (1) - 1/4"-20 x 1" Slotted Head Screw (1) - N224WO Channel Nut • Finish: ZN ‘A’ Part Number in. ‘A’ mm in. Thread mm Box Quantity B409UF-12 12” 300 12” 300 B409UF-18 18” 450 18” B409UF-21 21” 533 21” Wt. Per Box lbs. kg 1 3.6 1.63 450 1 4.5 2.04 533 1 5.4 2.45 U-Bolts FLEXTRAY • Designed for attachment of Under Floor Support Brackets to access floor post. Each U-Bolt includes two (2) hex nuts. • Finish: ZN ‘A’ Part Number B501-1 B501-11/2 in. ‘A’ mm Thread Size Box Quantity 13/8” 30 5/16”-18 50 5/16”-18 62 3/8”-16 75 3/8”-16 2” B501-2 27/16” B501-21/2 215/16” Wt. Per Box lbs. kg 50 7.0 3.17 50 8.0 3.63 20 5.4 2.45 25 8.0 3.63 See page FLX-3 for finish information FLX-37 Cable Tray Systems FLEXTRAY™ - F.A.S.T.™ Underfloor System Ground Bolt • Attaches up to #1 ground wire to each tray section when separate ground wire is required • Used for UL grounding compliance. • When using color powder coated finish or paint, coating must be removed at the points of contact. • Finish: Copper Plated Part Description Qty./Box Number GROUND BOLT Ground Bolt 1 Wt./Box lbs. kg 0.11 0.05 Adhesive & Feet WBUF WBUTAPE • WBUTAPE - Double-sided adhesive pads for temporary positioning of floor stands Pad Size: 2” (50mm) x 4” (100mm) Part Number Description WBUF Stand Foot • WBUFA - Adhesive to secure stand to floor WBUTAPE WBUFA Box Qty. Wt. Per Box lbs. kg 10 2.36 1.07 Double-Sided Tape 50 2.50 1.13 Floor Adhesive 1 Gallon 10.78 4.89 Floor Stand FLEXTRAY • Non-metallic snap lock floor stand is designed for use under access floors. • Floor stand elevates FLEXTRAY System 15/8" (41.3mm) above the floor. • To attach floor stand, use Liquid Nails™ or anchors. • Elevation increments of 13/8" (35mm) can be obtained by stacking floor stands. • Sized for 1/4" hardware (order separately). • Material: Black Plenum-rated Plastic See page FLX-3 for finish information Cable Tray Systems FLX-38 Part Number Wt. Per Pc. lbs. kg Box Quantity FTA2FS 0.44 0.20 10 Accessories FLEXTRAY FLEXTRAY™ - FLX-39 Cable Tray Systems FLEXTRAY™ - Accessories Covers • Protects cable from debris and dust • Adds security to cable installation • Easy bend-over tabs secure cover to trays • Available for 2” (50mm) to 24” (600mm) wide trays • Comes in 118” (2997mm) length • Finishes __: GS, BLE, 304S, 316S Use With Tray Width 2 IN COVER__ 2” (50mm) 4 IN COVER__ Qty./Box Wt./Box lbs. kg 1 3.8 1.72 4” (100mm) 1 5.7 2.58 6 IN COVER__ 6” (150mm) 1 6.7 3.04 8 IN COVER__ 8” (200mm) 1 8.7 3.94 12 IN COVER__ 12” (300mm) 1 11.6 5.26 16 IN COVER__ 16” (400mm) 1 15.6 7.07 18 IN COVER__ 18” (450mm) 1 17.0 7.71 20 IN COVER__ 20” (500mm) 1 18.5 8.39 24 IN COVER__ 24” (600mm) 1 22.0 9.98 Dividers Part Use With Number Tray Depth 2 IN DIVIDER__ 2” (50mm) Deep 4 IN DIVIDER __ 6 IN DIVIDER __ Qty./Box Wt./Box lbs. kg 1 3.5 1.59 4” (100mm) Deep 1 9.6 4.35 6” (150mm) Deep 1 14.5 6.58 Dividers include hardware shown below 6” 2” See page FLX-3 for finish information Cable Tray Systems FLX-40 4” FLEXTRAY • Allows cable separation within a single tray • Hemmed/rounded edge provides cable jacket safety • Hardware included • Field miter for bends and turns • Dual slots every 24” (609mm) for field cutting • Available in 2” (50mm), 4” (100mm) and 6” (150mm) heights • Comes in 118.125” (3000mm) length • Finishes __: GS, BLE, 304S, 316S Part Number FLEXTRAY™ - Accessories Solid Bottom Inserts Part Use With Number Tray Width INSERT 4X118__ 4” (100mm) INSERT 6X118__ Qty./Box Wt./Box lbs. kg 1 6.8 3.08 6” (150mm) 1 9.8 4.44 INSERT 8X118__ 8” (200mm) 1 13.3 6.03 INSERT 12X118__ 12” (300mm) 1 21.6 9.80 INSERT 16X118__ 16” (400mm) 1 26.4 11.97 INSERT 18X118__ 18” (450mm) 1 32.4 14.69 INSERT 20X118__ 20” (500mm) 1 32.9 14.92 INSERT 24X118__ 24” (600mm) 1 39.3 17.82 • Continuous support for sensitive cables • Security of cable in high-traffic areas • Hardware included • Available for 2” (50mm) to 24” (600mm) wide trays • Comes in 118” (2997mm) length • Finishes __: GS, BLE, 304S, 316S Attachment methods Attach with FTHDWE 1/4 & Top Washer Blind Ends FLEXTRAY Part Number in. ‘A’ mm in. Height mm Box Quantity FT BE 2X2 2” 50 2” 50 1 FT BE (*)X4 4” 100 (*) (*) 1 FT BE (*)X6 6” 150 (*) (*) 1 FT BE (**)X8 8” 200 (*) (*) 1 (*) Insert: 2 = 2" (50 mm), 4 = 4" (100 mm) for height FT BE (**)X12 12” 300 (**) (**) 1 FT BE (**)X16 16” 400 (**) (**) 1 (**) Insert: 2 = 2" (50 mm), 4 = 4" (100 mm), 6 = 6" (150 mm) for height FT BE (**)X18 18” 450 (**) (**) 1 FT BE (**)X20 20” 500 (**) (**) 1 FT BE (**)X24 24” 600 (**) (**) 1 • Forms a closure for a dead-end FLEXTRAY • Hardware included • Finish: GLV, SS6 ‘A’ Height See page FLX-3 for finish information FLX-41 Cable Tray Systems FLEXTRAY™ - Accessories Cable Roller • Protects and maintains recommended cable radii for Cat 5, Cat 5E, Cat 6, Cat 6A, Fiber, etc. • Height of roller can be adjusted to tray depth • Installs in seconds with no tools • Reduces cable installation time • Prevents migration of cables • For use with 4” (100mm) to 32” (800mm) tray widths • Finish: Cast Aluminum Part Description Qty./Box Number CABLE ROLLER Cable Roller 1 Wt./Box lbs. kg 1.0 0.45 Quick, snap-together design Toolless Clip • Securely holds tray to support • Snap-in locking pin • No tools or fastening required • Fastest hold-down method available • For use with the following: FTB__CS (see pg. 67) L BRKT (see pg. 67) C BRKT (see pg. 71) • Finish: Plenum rated resin (black) Part Description Qty./Box Number TOOLLESS CLIP Toolless Hold-Down Clip 50 Wt./Box lbs. kg 1.0 0.45 FLEXTRAY • Use to secure FLEXTRAY to horizontal strut support • Designed for use as shown in drawing (no load rating) • Finish: Black Zinc Phosphate Strut Mounting Clip Part BW4 See page FLX-3 for finish information Cable Tray Systems Description Qty./Box Number FLX-42 Strut Mounting Clip 100 Wt./Box lbs. kg 0.9 0.41 FLEXTRAY™ - Accessories Drop Out Fitting Part Description Qty./Box Number DROP OUT__ Drop Out Fitting 50 Wt./Box lbs. kg 15.0 6.8 • Keeps cable radius secure at drop point • For use with 4” (100mm) to 32” (800mm) wide trays • Attaches to tray without hardware • Drop outs can be attached at bottom, side or ends of tray • Hold down tabs on bottom of drop out to secure tray • Finishes __: EG, BLE, SS6 Cable Drop Out Part Description Qty./Box Number Cable Drop Out 10 lbs. kg 0.17 0.08 FLEXTRAY FTA2DO • Non-metallic 2" (50mm) radius Cable Drop-Out snap locks into mesh bottom and protects cables from sharp bend • Material: Black Plenum-rated Plastic Wt./Box See page FLX-3 for finish information FLX-43 Cable Tray Systems FLEXTRAY™ - Accessories Conduit Connector • Conduit connector is designed to connect conduit to the side or bottom of FLEXTRAY • Conduit bushing will remain outside of tray to keep cable pathway clear • Bend tabs to secure connector to tray • No hardware included • Finishes __: GLV Part Description Qty./Box Number Wt./Box lbs. kg FTA050CC__ 1/2” (15mm) Conduit Clip 10 2.0 0.91 FTA075CC __ 3/4” (20mm) Conduit Clip 10 2.0 0.91 FTA100CC __ 1” (25mm) Conduit Clip 10 2.0 0.91 FTA125CC __ 11/4” (32mm) Conduit Clip 10 2.0 0.91 Rack Clamp • Securely holds tray down to rack • Installs without drilling • Black-painted finish to match rack • Finish__: BLE Part Description Qty./Box Number RACK CLAMP__ Rack Clamp 4 Wt./Box lbs. kg 4.7 2.13 • Adaptor kit includes all hardware necessary to connect Flextray system to top of relay rack at right angle or parallel position • Finish__: YZN (Yellow Zinc Chromate) Part SB2204__ Adaptor Kit includes: (1) - Mounting Plate (2) - 5/16"-18 x 2" “J”-Bolts (2) - HN 5/16"-18 Hex Nuts (2) - LW 5/16" Lock Washers See page FLX-3 for finish information Cable Tray Systems Description Qty./Box Number FLX-44 Adaptor Kit 1 Wt./Box lbs. kg 0.37 0.17 FLEXTRAY Adaptor Kit FLEXTRAY™ - Accessories Radius Shield Part Description Number in. mm FTA2RS 2.5 63 FTA4RS 4.3 FTA6RS 5.9 Qty./Box • Provides a smooth inside radius surface. • No tools or fasteners needed to install. • Sizes for 2", 4" & 6" deep FLEXTRAY; 90° horizontal bends, tees, and crosses. • Installs in seconds. Simply hold in place and bend back tabs. • Slick surface to reduce cable friction. • Material: Black Polycarbonate Wt./Box lbs. kg 50 4.0 1.8 110 50 7.0 3.2 150 25 5.0 2.3 11" (279 mm) ‘A’ Rubber Cap Box Quantity B719EB 100 • Install on wire ends if required. Fits all wire diameters Wt. Per 100 lbs. kg 0.20 0.10 FLEXTRAY Part Number Touch-Up Paint Part Number Color SB420ATG Gray Lacquer SB420AFB Box Quantity Wt. Per Pc. lbs. kg 1 0.9 0.41 Flat Black Lacquer 1 0.9 0.41 SB420ACW Computer White Lacquer 1 0.9 0.41 B999 Silver Zinc-Rich Paint 1 0.9 0.41 • Size: 12 ounce aerosol can • Cannot ship air freight See page FLX-3 for finish information FLX-45 Cable Tray Systems FLEXTRAY™ - Accessories Label Clip • Clips easily into trays • Use for identifying your cable pathways • Can be used on all tray sizes • Will not fit on side of 11/2” deep FLEXTRAY • Finish: Non-plenum-rated resins Part Description Qty./Box Number LABEL CLIP 101/2” (267mm) Long 10 Wt./Box lbs. kg 0.6 0.27 Ground Bolt • Attaches up to #1 ground wire to each tray section when separate ground wire is required • Used for UL grounding compliance. • When using color powder coated finish or paint, coating must be removed at the points of contact. • Finish: Copper Plated Part Description Qty./Box Number GROUND BOLT Ground Bolt 100 Wt./Box lbs. kg 1.0 0.45 • Supports ground wire along side of tray • Can be used on all trays • Finish __: Zinc Plated Part GROUND SUPT GL See page FLX-3 for finish information Cable Tray Systems Description Qty./Box Number FLX-46 Ground Wire Support 100 Wt./Box lbs. kg 0.6 0.27 FLEXTRAY Ground Wire Supports FLEXTRAY™ - Accessories • Complete source of hardware for ceiling connections • Available in stock • Strut can be purchased in pre-cut lengths and various colors • All hardware is zinc plated Lock Washers Threaded Rod Part Size Qty. Number Part Wt./Qty. lbs. kg Number Size Qty. Wt./Qty. lbs. kg ATR1/4x72 1/4” x 72” (1828mm) 1 0.7 0.31 1/4LW 1/4” 200 0.6 0.27 ATR1/4x120 1/4” x 120” (3048mm) 1 1.2 0.54 3/8LW 3/8” 200 1.6 0.72 ATR1/4x144 1/4” x 144” (3657mm) 1 1.4 0.63 1/2LW 1/2” 200 2.0 0.91 ATR3/8x72 3/8” x 72” (1828mm) 1 1.7 0.77 ATR3/8x120 3/8” x 120” (3048mm) 1 2.9 1.31 ATR3/8x144 3/8” x 144” (3657mm) 1 3.5 1.58 ATR1/2x72 1/2” x 72” (1828mm) 1 3.2 1.45 ATR1/2x120 1/2” x 120” (3048mm) 1 5.4 2.45 Part Size Qty. ATR1/2x144 1/2” x 144” (3657mm) 1 6.5 2.95 Number Flat Washers Wt./Qty. lbs. kg 1/4FW 1/4” 200 1.2 0.54 3/8FW 3/8” 200 3.0 1.36 1/2FW 1/2” 200 6.6 2.99 Rod Couplings Part Size Qty. Number kg B655-1/4 1/4”-20 50 2.0 0.91 B655-3/8 3/8”-16 50 5.5 2.49 B655-1/2 FLEXTRAY Wt./Qty. lbs. 1/2”-13 50 6.0 Square Washers Part Hole Size Qty. Number 2.72 Wt./Qty. lbs. kg B201 7/16 50 6.0 2.72 B202 9/16 50 7.0 3.17 Size Qty. Hex Nuts Part Size Qty. Number Wt./Qty. lbs. kg 1/4HN 1/4”-20 100 0.6 0.27 3/8HN 3/8”-16 100 1.6 0.72 1/2HN 1/2”-13 100 4.3 Beam Clamps Part Number Wt./Qty. lbs. kg 1.95 B3036L-3/8 3/8”-16 100 60.0 27.2 B3036L-1/2 1/2”-13 100 140.0 63.5 See page FLX-3 for finish information FLX-47 Cable Tray Systems FLEXTRAY™ Concrete Rapid Rod Hanger Beam Clamps Part Accessories Size Qty. Wt./Qty. Number lbs. kg B444-1/4 1/4”-20 100 160 72.5 B444-3/8 3/8”-16 100 430 195.0 B444-1/2 1/2”-13 100 430 195.0 Part Rod Shank Qty. Wt./Qty. Number Size Size lbs. kg ARC-37-150 3/8” 100 3.4 1/4” x 11/2” ARW-SW Wood Rapid Rod Hanger ARW U-Bolt Clamps Part Size Qty. Wt./Qty. Number B441-22 3/8”-16 x 33/8” long 100 lbs. kg 160 72.5 1.54 Part Rod Shank Qty. Wt./Qty. Number Size Size lbs. kg ARW-37-200 3/8” 1/4” x 2” 100 3.4 1.54 ARW-37-200SW 3/8” 1/4” x 2” 100 3.4 1.54 SW = Side Mount Spring Nuts Part Thread Size Qty. Wt./Qty. Number lbs. kg N224 1/4”-20 100 6.5 2.95 N228 3/8”-16 100 9.3 4.22 N225 1/2”-13 100 11.3 5.12 ARS-SW Steel Rapid Rod Hanger ARS Part Rod Shank Qty. Wt./Qty. Number Size Size lbs. kg ARS-37-150 3/8” 100 3.4 1.54 ARS-37-150SW 3/8” 100 3.4 1.54 1/4” x 11/2” 1/4” x 1” SW = Side Mount SH S Part Channel Number Size B22SGALV120 15/8” x 120” - 12 ga. B22SHGALV120 15/8” B56SGALV120 B56SHGALV120 B22 Qty. S Sockets for Rapid Rod Hangers B56 Wt./Qty. Part lbs. kg Number 1 6.0 2.72 7187 x 120” - 12 ga. 1 6.0 2.72 13/16” x 120” - 15 ga. 1 7.0 3.17 13/16” x 120” - 15 ga. 1 6.0 2.72 7197 See page FLX-3 for finish information Cable Tray Systems FLX-48 Hole Size Universal Steel & Wood Socket 3/8” Concrete Socket Qty. Wt./Qty. lbs. kg 1 4.5 2.04 1 4.5 2.04 FLEXTRAY Bolted Framing SH Installation FLEXTRAY FLEXTRAY™ - FLX-49 Cable Tray Systems FLEXTRAY™ - Installation Flextray Cutters CLEANSHEAR™ • Exclusive, patented cuts tray fast • No sharp edges • Designed specifically for cutting Flextray • Safely cut and bend Flextray into any configuration Part Description Qty./Box Number CLEANSHEAR CLEANSHEAR Cutting Tool 1 Wt./Box lbs. kg 4.3 1.95 Patented 1 Face tray up. Slide cutter next to vertical wire and cut. 2 Turn tray to the side with open side facing you. Repeat step 1 to cut wire. • CLEANSHEAR Bender has our exclusive bending attachment • Makes bending larger trays easy • Recommended for bending tray widths of 16” (400mm) or greater 3 Finish cutting all side wires. 5 Finish cutting by moving to other side of tray to cut remaining wires, 4 Turn tray open-side down and cut wires from bottom of tray. Flextray Bender Part Description Qty./Box Number CLEANSHEAR BEND CLEANSHEAR Cutting Tool With Bender Attachment 1 Wt./Box lbs. kg 5.4 2.45 FLEXTRAY Patented Airshear Cutter • Fastest wire mesh cutter available • 57% time savings over regular CLEANSHEAR • Airshear is available when you have a large project to install. Call us for details. Part AIRSHEAR Patented Cable Tray Systems Description Qty./Box Number FLX-50 Pneumatic CLEANSHEAR Cutting Tool 1 Wt./Box lbs. kg 9.0 4.08 FLEXTRAY™ - Installation Angular Bolt Cutter Part Description Qty./Box Wt./Box Number lbs. kg WB30BC Bolt Cutter 1 6.8 3.1 WB30RB Replacement Blade 1 1.3 0.6 WB30RB Replacement Blade WB30BC Angular Bolt Cutter Completely adaptable, B-Line Flextray is designed to accommodate jobsite changes. Cut wires with B-Line Angular Bolt Cutter, bend to create a bend, tee, or reducer. Offset Cut Cut and remove each wire as illustrated below. Follow cutting pattern and blade positioning. Placing Flextray open side down provides the optimum cutting angle. Cutting Order X Æ ∞ Do not use center cut blades. ≤ FLEXTRAY For the best results, use a WB30BC Angular Blade Offset Bolt Cutter with 24" (600 mm) long handles. The Offset Blade Cutter produces a clean cut. Position bolt cutter blades near the cross wire and perpendicular to wire to be cut (see illustration above). Proper cut will make the assembly faster, easier and safer while minimizing grinding. Part Number in. Length mm Wt. Per Cutter lbs. kg Box Quantity WB50WC 123/4” 325 3.0 1.3 1 Part Number Description WB50RB Replacement Blade 1 WB50BA Replacement Battery 1 ≠ Ø ± ≥ Box Quantity The Greenlee cable wire cutter makes flush cuts without burrs. Will cut .191" diameter wire in 2 seconds. Cutting head rotates 330° for ease of positioning and the tool automatically retracts when cut is complete. Comes with 2 batteries, charger, and carrying case. Approximately 250 cuts per charge. See page FLX-3 for finish information FLX-51 Cable Tray Systems FLEXTRAY™ - Installation 90° Horizontal Bends (Short Radius) • Make your own field cut horizontal bends using CLEANSHEAR™ to make safe, smooth cuts • Can be made from any tray width and depth with any available finish • SUPT WASHER & FTHDWE 1/4 hardware may be used on bottom of tray instead of WASHER SPL KIT where desired 2” (50mm) Tray Width Flextray Depth Required Hardware Description Quantity 2” (50mm) WASHER SPL KIT 1 4” (100mm) Tray Width Flextray Depth Required Hardware Description Quantity 11/2” (38mm) WASHER SPL KIT 1 2” (50mm) WASHER SPL KIT 1 4” (100mm) WASHER SPL KIT 1 6” (150mm) Tray Width Flextray Depth Required Hardware Description Quantity 11/2” (38mm) WASHER SPL KIT 1 2” (50mm) WASHER SPL KIT 1 4” (100mm) WASHER SPL KIT 1 8” (200mm) Tray Width Required Hardware Description Quantity 11/2” (38mm) WASHER SPL KIT 1 2” (50mm) WASHER SPL KIT 1 4” (100mm) WASHER SPL KIT 1 6” (150mm) WASHER SPL KIT 1 12” (300mm) Tray Width Cable Tray Systems FLX-52 Flextray Depth Required Hardware Description Quantity 11/2” (38mm) WASHER SPL KIT 1 2” (50mm) WASHER SPL KIT 1 4” (100mm) WASHER SPL KIT 1 6” (150mm) WASHER SPL KIT 1 FLEXTRAY Flextray Depth FLEXTRAY™ - Installation 90° Horizontal Bends (Short Radius) • Make your own field cut horizontal bends using CLEANSHEAR™ to make safe, smooth cuts • Can be made from any tray width and depth with any available finish • SUPT WASHER & FTHDWE 1/4 hardware may be used on bottom of tray instead of WASHER SPL KIT where desired 16” (400mm) Tray Width Flextray Depth Required Hardware Description Quantity 2” (50mm) WASHER SPL KIT 3 4” (100mm) WASHER SPL KIT 3 6” (150mm) WASHER SPL KIT 3 18” (450mm) Tray Width Flextray Depth Required Hardware Description Quantity 2” (50mm) WASHER SPL KIT 3 4” (100mm) WASHER SPL KIT 3 6” (150mm) WASHER SPL KIT 3 FLEXTRAY 20” (500mm) Tray Width Flextray Depth Required Hardware Description Quantity 2” (50mm) WASHER SPL KIT 3 4” (100mm) WASHER SPL KIT 3 6” (150mm) WASHER SPL KIT 3 24” (600mm) Tray Width Flextray Depth Required Hardware Description Quantity 2” (50mm) WASHER SPL KIT 3 4” (100mm) WASHER SPL KIT 3 6” (150mm) WASHER SPL KIT 3 FLX-53 Cable Tray Systems FLEXTRAY™ - Installation 90° Horizontal Bends (Long Radius) • Make your own field cut horizontal sweeps using CLEANSHEAR™ to make safe, smooth cuts • Can be made from any tray width and depth with any available finish • Cut as many segments as required to control sweep radius (use chart for recommendations) • One (1) WASHER SPL KIT is required to connect each cut segment minus one, this segment uses one (1) SPLICE BAR, two (2) FTHDWE 1/4 and two (2) BTM WASHER • Illustration shown below is for a 8” (200mm) width • 1.5” deep FLEXTRAY has only one (1) side wire 2” deep FLEXTRAY has two (2) side wires - shown 4” deep FLEXTRAY has three (3) side wires 6” deep FLEXTRAY has four (4) side wires Component Qty. Flextray Width Segments To Be Removed WASHER SPL KIT FTHDWE 1/4 & BTM WASHER SPLICE BAR 4” (100mm) 2 1 2 1 6” (150mm) 3 2 2 1 8” (200mm) 4 3 2 1 12” (300mm) 6 5 2 1 16” (400mm) 7 6 2 1 18” (450mm) 8 7 2 1 20” (500mm) 10 9 2 1 24” (600mm) 11 10 2 1 30” (750mm) 13 12 2 1 32” (800mm) 13 12 2 1 90° Horizontal Bend From (2) Straight Sections Cable Tray Systems FLX-54 Flextray Width Side Sections WASHER SPL KIT To Be Removed Qty. 4” (100mm) 1 2 6” (150mm) 2 2 8” (200mm) 2 2 12” (300mm) 3 2 16” (400mm) 4 3 18” (450mm) 5 3 20” (500mm) 5 3 24” (600mm) 6 4 30” (750mm) 8 4 32” (800mm) 8 4 FLEXTRAY • Cut required number of wire side sections listed in chart per the illustration below (Illustration is for a 8” (200mm) width) • 1.5” deep FLEXTRAY has only one (1) side wire 2” deep FLEXTRAY has two (2) side wires - shown 4” deep FLEXTRAY has three (3) side wires 6” deep FLEXTRAY has four (4) side wires FLEXTRAY™ - Installation Reducers WASHER SPL KIT Component Qty. FTHDWE 1/4 & BTM WASHER Large Flextray Width SPLICE BAR (SR) (LRR) (SR) (LRR) (SR) (LRR) 4” (100mm) - 1 - 2 - 1 6” (150mm) - 2 - 2 - 1 8” (200mm) 1 2 4 2 2 1 12” (300mm) 2 3 4 2 2 1 16” (400mm) 2 3 4 2 2 1 18” (450mm) 2 3 4 2 2 1 20” (500mm) 3 3 4 2 2 1 24” (600mm) 3 3 4 2 2 1 30” (750mm) 3 3 4 2 2 1 32” (800mm) 3 3 4 2 2 1 Straight Reducers (SR) Left & Right Reducers (LRR) • 1.5” deep FLEXTRAY has only one (1) side wire 2” deep FLEXTRAY has two (2) side wires - shown 4” deep FLEXTRAY has three (3) side wires 6” deep FLEXTRAY has four (4) side wires FLEXTRAY Vertical Inside & Outside Bends • Cut wire section as shown and bend to desired angle • 1.5” deep FLEXTRAY has only one (1) side wire 2” deep FLEXTRAY has two (2) side wires - shown 4” deep FLEXTRAY has three (3) side wires 6” deep FLEXTRAY has four (4) side wires FLX-55 Cable Tray Systems FLEXTRAY™ - Installation Horizontal Tees (and crosses) • Cut wire side sections as shown in the illustration below (Illustration is for a 8” (200mm) width) • 1.5” deep FLEXTRAY has only one (1) side wire 2” deep FLEXTRAY has two (2) side wires - shown 4” deep FLEXTRAY has three (3) side wires 6” deep FLEXTRAY has four (4) side wires • For crosses, duplicate process on opposite side Flextray Width WASHER SPL KIT 2” (50mm) 2 4” (100mm) 2 6” (150mm) 3 8” (200mm) 3 12” (300mm) 4 16” (400mm) 4 18” (450mm) 4 20” (500mm) 4 24” (600mm) 4 30” (750mm) 5 32” (800mm) 5 Qty. FLEXTRAY Cable Tray Systems FLX-56 Straight Sections Cable Channel Channel Cable Tray - CCT-1 Cable Tray Systems Channel Cable Tray - Accessories How The Service Advisor Works B-Line knows that your time is important! That’s why the color-coding system in this catalog is designed to help you select products that fit your service needs. Products are marked to indicate the typical lead time for orders of 50 pieces or less. Customer: How do I select my cable channel product so that I get the quickest turnaround? Example: A CC 03 - 144 Part will have a normal lead time because of the 03 width. Changing the part number to 04 width instead of 03 will reduce the lead time. Cable Tray Systems CCT-2 Cable Channel Service Advisor: Each part of our selection chart is shown in colors. If any section of a part number is a different color, the part will typically ship with the longer lead time represented by the colors. Green = Fastest shipped items Black = Normal lead-time items Red = Normally long lead-time items Channel Cable Tray - Straight Sections Straight Section Part Numbering Prefix Example: A CC - 04 - 120 Material A G P SS4 SS6 = = = = = Aluminum 6063-T4 Type 1 - HDGAF Type 2 - Pre-Galvanized 304 Stainless Steel 316 Stainless Steel Type Width CC = Ventilated Cable Channel CCN = Non-Ventilated Cable Channel 03 = 3" 04 = 4" 06 = 6" Length ¨ ¡ 144 = 12 ft. 120 = 10 ft. ¨Primary Length. Length. ¡Secondary See page CTS-23 for explanation of lengths. Non-Ventilated Ventilated Ventilated straight sections contain 21/4" diameter holes and 3/16" x 7/8" slots for cable attachment. Ventilated straight sections also have splice holes repeating every 12" to simplify field modifications. Material Type Cable Channel Aluminum Width Depth UL Area Load Data * in. in. in.2 Safety Factor = 1.5 3 1.25 (75) (32) 4 1.75 0.6 0.6 Support Span (Ft) 5 6 10 Load Data * 12 Safety Factor = 1.5 Support Span (m) 1.5 1.8 3.0 3.7 Load (lbs/ft) 22 15 5 4 Load (kg/m) 33 22 7 6 Deflection Multiplier 0.025 0.051 0.395 0.820 Deflection Multiplier .427 0.871 6.743 13.997 Load (lbs/ft) 48 33 12 8 Load (kg/m) 71 49 18 12 4.028 (100) (44) Deflection Multiplier 0.0071 0.015 0.114 0.236 Deflection Multiplier 0.121 0.256 1.946 6 1.75 Load (lbs/ft) 52 36 13 9 Load (kg/m) 77 54 19 13 (150) (44) Deflection Multiplier 0.0055 0.011 0.088 0.183 Deflection Multiplier 0.094 0.188 1.502 3.124 3 1.25 Load (lbs/ft) 24 17 6 4 Load (kg/m) 36 25 9 6 7.630 1.00 0.20 (75) (32) Deflection Multiplier 0.013 0.028 0.216 0.447 Deflection Multiplier 0.222 0.478 3.687 Steel 4 1.75 Load (lbs/ft) 52 36 13 9 Load (kg/m) 77 54 19 13 14 Gauge (100) (44) 0.063 0.130 Deflection Multiplier 0.067 0.140 1.075 2.219 6 1.75 (150) (44) 0.40 Deflection Multiplier 0.40 0.0039 0.0082 Load (lbs/ft) 59 41 15 10 Load (kg/m) 88 61 22 15 Deflection Multiplier 0.003 0.0063 0.049 0.101 Deflection Multiplier 0.051 0.108 0.836 1.724 To calculate simple Beam Deflection in inches, multiply the design load (lbs/ft) by the Deflection Multiplier shown for the span. To calculate simple Beam Deflection in millimeters, multiply the design load (kg/m) by the Deflection Multiplier shown for the span. All dimensions in parentheses are millimeters unless otherwise specified. * Load data is determined by realistic deflection, not by failure. Green = Fastest shipped items Black = Normal lead-time items CCT-3 Red = Normally long lead-time items Cable Tray Systems Channel Cable Tray Splice Plate Blind End Plate The Splice Plate has the standard 4-hole pattern for all cable channel. • Provided with straight sections and fittings. • Furnished as one plate with hardware. • (*) Insert A G P SS4 SS6 The Blind End Plate forms a closure for any cable channel dead end. • Furnished as one plate with hardware. • (*) Insert A G P SS4 SS6 Catalog No. Channel Width Catalog No. Channel Width 9(*)-1043 9(*)-1044 9(*)-1044-6 in. mm 3 4 6 76 101 152 9(*)-1583 9(*)-1584 9(*)-1586 in. mm 3 4 6 76 101 152 Horizontal Adjustable Splice Plate Vertical Adjustable Splice Plate The Horizontal Adjustable Splice Plate adapts to changes in direction in a horizontal plane, beyond the capability of the standard horizontal fittings. • Furnished as one plate with hardware. • (*) Insert A G P SS4 SS6 The Adjustable Splice Plate allows changes in elevation where standard vertical fittings are not applicable. • Furnished as one plate with hardware. • (*) Insert A G P SS4 SS6 Catalog No. Channel Width 9(*)-1743 9(*)-1744 9(*)-1746 in. mm 3 4 6 76 101 152 Accessories Catalog No. Channel Width 9(*)-1643 9(*)-1644 9(*)-1646 Requires supports within 24” on both sides, per NEMA VE 2. in. mm 3 4 6 76 101 152 Requires supports within 24” on both sides, per NEMA VE 2. Channel To Tray or Channel To Box Connector Channel to Tray The Box Connector is used to attach the end of a cable channel run to a distribution box or a control center. • Furnished as one connector with hardware. • (*) Insert A G P SS4 SS6 Channel to Channel Catalog No. Channel Width 9(*)-1543 9(*)-1544 9(*)-1546 in. mm 3 4 6 76 101 152 Catalog No. Channel Width 9(*)-1261-3 9(*)-1261-4 9(*)-1261-6 mm 9(*)-1237-3 9(*)-1237-4 9(*)-1237-6 101 to 76 152 to 76 152 to 101 in. mm 3 4 6 76 101 152 All dimensions in shaded areas are millimeters unless otherwise specified. Green = Fastest shipped items Cable Tray Systems Black = Normal lead-time items CCT-4 Red = Normally long lead-time items Cable Channel Catalog No. Channel Width Catalog No. Channel Width 4 to 3 6 to 3 6 to 4 76 101 152 The Mounting Bracket allows a parallel run of cable channel to be attached to the side of a cable tray. It can also serve as a support splice connection. • Furnished as one bracket. • Order hardware separately. • (*) Insert A G ZN SS4 SS6 The Channel Reducer Plate is used to join cable channel sections of different widths. • Furnished as one plate with hardware. • (*) Insert A G P SS4 SS6 9(*)-1843 9(*)-1863 9(*)-1864 mm 3 4 6 Mounting Bracket - Channel To Tray Channel Reducer Plate in. in. The Channel Connector is used to link a cable channel to a cable tray, or a cable channel to cable channel. • Furnished as one plate with hardware. • (*) Insert A G P SS4 SS6 Channel Cable Tray - Accessories Expansion Guide Clamp Hold-Down Clamp The Expansion Guide Clamp allows cable channel to expand and contract in the horizontal plane, but not in the transverse plane. • Furnished as one clamp. • Order 1/2" hardware separately. • (*) Insert A G ZN SS4 SS6 The Hold-Down Clamp secures cable channel to a support member. • Furnished as one clamp. • Order 1/2" hardware separately. • (*) Insert A G ZN SS4 SS6 Catalog No. Channel Width 9(*)-1243 9(*)-1244 9(*)-1244 in. mm 3 4 6 76 101 152 Catalog No. Channel Width 9(*)-1245 9(*)-1246 9(*)-1246 in. mm 3 4 6 76 101 152 Channel To Floor Base Plate Cable Channel Bushing The Channel to Floor Base Plate is used to attach the end of a cable channel run to the floor or to an equipment mounting pad. • Anchors and hardware are ordered separately. • (*) Insert A G ZN SS4 SS6 The Cable Channel Bushing is a snap-in plastic bushing used to protect cable insulation from mechanical wear. Catalog No. Channel Width 9(*)-3305-3 9(*)-3305-4 9(*)-3305-6 in. mm 3 4 6 76 101 152 Catalog No. 99-1125 Cable Channel Bracket Cable Channel Bracket • Uniform Load: 225 lbs (1.00 kN) Safety Factor of 2.5 • Finishes available: ZN G • Safety Factor of 2.5 • Finishes available: ZN G GRN A 8" (203mm) Catalog No. Channel Width in. B185CCL 3 4 6 Catalog No. mm 76 101 152 Channel Width Uniform Load B409-6 B409-9 A in. mm lbs kN in. mm 3 4, 6 76 101, 152 1920 1280 8.54 5.69 6 9 152 228 Cable Channel Hanger Single Cable Channel Hanger and Wall Mount Designed for 1/2" Threaded Rod, Double Nut Installation Channel Width in. mm in. mm in. Material Cable Channel 3 150 lb. Safety Factor 3.0 76 4 101 6 Double Cable Channel Hanger mm 152 Zinc Plated Steel Double Channel Single Channel 9ZN-1232-3 9ZN-1231-3 & 4 9ZN-1232-4 9ZN-1231-3 & 4 9ZN-1232-6 9ZN-1231-6 HDGAF Steel (18 Ga.) Double Channel Single Channel 9G-1232-3 9G-1231-3 & 4 9G-1232-4 9G-1231-3 & 4 9G-1232-6 9G-1231-6 265 lb. Safety Factor 3.0 All dimensions in shaded areas are millimeters unless otherwise specified. Green = Fastest shipped items Black = Normal lead-time items CCT-5 Red = Normally long lead-time items Cable Tray Systems Channel Cable Tray - Accessories Cable Channel Covers 90° HB Straight Section Covers Part Numbering Prefix Example: 80 8 A - 04 - 144 Cover Type Tray Width Material Detail 8 = Flanged A = Aluminum G = Type 1 HDGAF P = Type 2 Pre-Galvanized SS4 = 304 Stainless Steel SS6 = 316 Stainless Steel 80 = Solid Item Description For Straight Section Cover: Pre-Galv & Aluminum Only: 03 = 3" 04 = 4" 06 = 6" 144 = 12 ft. 120 = 10 ft. Pre-Galv, HDGAF & Alum 72 = 6 ft. 60 = 5 ft. For fitting covers: Insert suffix of fitting to be covered. All items normal lead time except for those indicated Straight Section Part Number Material Channel Width Length Aluminum (.040) Solid Type II Pre-Galvanized Steel (20 Ga.) Solid Type I Hot Dip Galvanized Steel (18 Ga.) Solid 12' (3.56m) 10' (3.05m) 12' (3.56m) 10' (3.05m) 12' (3.56m) 10' (3.05m) in. mm in. mm in. mm 3 76 4 101 6 152 808A-03-144 808A-03-120 808P-03-144 808P-03-120 808G-03-72 808G-03-60 808A-04-144 808A-04-120 808P-04-144 808P-04-120 808G-04-72 808G-04-60 808A-06-144 808A-06-120 808P-06-144 808P-06-120 808G-06-72 808G-06-60 Fitting covers are available. To order, use the cover prefix followed by the fitting description. Ex: 808A40 - 03 - 90HB12. Wrap-Around Cover Clamp Combination Hold-Down & Cover Clamp Wrap-Around Cover Clamps are used to securely hold a cover on cable channel in locations where strong winds can prevail. • Furnished as one clamp with hardware. • (*) Insert A G P SS4 SS6 This clamp is used to hold both the cable channel and cover in place at the same time. • Furnished as one clamp. • Order 1/4" hardware separately. • (*) Insert A G P SS6 9(*)-9033 9(*)-9034 9(*)-9036 in. mm 3 4 6 76 101 152 Catalog No. Channel Width 9(*)-9023 9(*)-9024 9(*)-9024 in. mm 3 4 6 76 101 152 All dimensions in shaded areas are millimeters unless otherwise specified. Green = Fastest shipped items Cable Tray Systems Black = Normal lead-time items CCT-6 Red = Normally long lead-time items Cable Channel Catalog No. Channel Width Channel Cable Tray - Accessories Channel Cable Tray Connectors Fast, economical, space saving Channel Cable Tray Connectors Patent No. 5,628,481; 5,782,439. Other patents pending. Horizontal: 90˚ Bend Cross Tee • Provides 0 or 6-inch radius connection for Cable Channel • The Pivot Connector is available for custom angle adjustment • up to +/– 45˚ angle adjustment • order the desired quantity separately • Slotted for easy cable fastening • Shipped with the required hardware Pivot Connector Vertical: 90˚ Vertical Square Connector 0-inch radius 90˚ Bend 6-inch radius Pivot Connector • Use the same part for VO and VI applications • Slotted for easy cable fastening • The Pivot Connector is available for custom angle adjustment (order separately) • Shipped with the required hardware Cable Channel Connector Part Numbering Prefix Example: A CC - 04 - 90HC 060 Material A = Aluminum G = Type 1 HDGAF Tray Type Width Connector Type Radius CC = Ventilated Cable Channel 03 = 3" 04 = 4" 06 = 6" 90HC = 90˚ Horizontal HTC = Horizontal Tee HXC = Horizontal Cross 90VC = 90˚ Vertical PC = Pivot Connector Horizontal Connectors 060 = 0" & 6" Radii Vertical Connectors 00 = 0" Radius 06 = 6" Radius All items normal lead time except for those indicated Green = Fastest shipped items Black = Normal lead-time items CCT-7 Red = Normally long lead-time items Cable Tray Systems Channel Cable Tray - ACCN-04-90HB12 Non-Ventilated Horizontal Bend ACCN-04-HT12 Non-Ventilated Tee Fittings engineered with 3" tangents for splicing integrity. ACC-04-90VO12 Ventilated Vertical Bend Fittings ACC-04-HX12 Ventilated Horizontal Cross Fittings Part Numbering Prefix Example: A CCN - 04 - 90 HB 24 Tray Type Material A = Aluminum G = Type 1 HDGAF SS4 = 304 Stainless Steel SS6 = 316 Stainless Steel P=† *CC = Ventilated Cable Channel CCN = Non-ventilated Cable Channel Width Angle 03 = 3" 04 = 4" 06 = 6" 30 45 60 90 = = = = 30° 45° 60° 90° Fitting Type HB HT HX VI VO = = = = = Horizontal Bend Horizontal Tee Horizontal Cross Vertical Inside Bend Vertical Outside Bend All items normal lead time except for those indicated Green = Fastest shipped items Cable Tray Systems Black = Normal lead-time items CCT-8 Red = Normally long lead-time items 12 24 36 48 = = = = 12" 24" 36" 48" Cable Channel * Ventilated Cable Channel Fittings are available only in 12" and 24" radii. † - Due to multiple piece welded construction, P fittings are not available - substitute G. Radius Channel Cable Tray - Fittings Horizontal Bends 90°, 60° (HB) 1 splice plate with hardware included. Bend Radius R in. 12 24 305 609 915 48 1218 in. 90˚ Horizontal Bend Dimensions Catalog No. A B mm in. mm in. (Pre)-03-90HB12 161/2 3 76 4 6 101 (Pre)-04-90HB12 152 (Pre)-06-90HB12 3 76 4 C mm in. mm 419 161/2 419 161/2 419 17 432 17 432 17 432 18 457 18 457 18 457 (Pre)-03-90HB24 281/2 723 281/2 723 281/2 723 101 (Pre)-04-90HB24 29 737 29 737 29 737 6 152 (Pre)-06-90HB24 30 762 30 762 3 76 (Pre)-03-90HB36 401/2 1029 4 101 (Pre)-04-90HB36 41 1041 41 6 152 (Pre)-06-90HB36 42 1067 42 30 762 401/2 1029 1041 41 1041 1067 42 1067 401/2 1029 3 76 (Pre)-03-90HB48 521/2 1334 521/2 1334 4 101 (Pre)-04-90HB48 53 1346 521/2 1334 53 1346 53 1346 6 152 (Pre)-06-90HB48 54 1372 54 1372 54 1372 90° Horizontal Bend Ventilated Horizontal Bend 90˚ HB C 3" (76) 36 mm Tray Width C B R A 60˚ Horizontal Bend 3 12 24 36 305 609 915 48 1218 76 (Pre)-03-60HB12 161/4 412 93/8 239 103/4 273 422 95/8 245 111/8 283 4 101 (Pre)-04-60HB12 165/8 6 152 (Pre)-06-60HB12 171/2 445 10 254 115/8 296 3 76 (Pre)-03-60HB24 265/8 819 153/8 391 173/4 451 4 101 (Pre)-04-60HB24 27 686 155/8 397 18 450 6 152 (Pre)-06-60HB24 277/8 708 16 406 185/8 466 3 76 (Pre)-03-60HB36 37 940 213/8 543 245/8 625 (Pre)-04-60HB36 373/8 949 215/8 549 25 635 (Pre)-03-60HB36 381/4 972 22 559 251/2 648 3 76 (Pre)-03-60HB48 473/8 1203 273/8 695 315/8 803 4 101 (Pre)-04-60HB48 477/8 1216 275/8 702 317/8 810 6 152 (Pre)-06-60HB48 485/8 1235 28 711 321/2 826 All dimensions in shaded areas are millimeters unless otherwise specified. (Pre) See page CCT-8 for catalog number prefix. 60˚ HB C C R ) (76 101 152 3" 4 6 60° Horizontal Bend Non-Ventilated Horizontal Bend A Cable Channel B CCT-9 Cable Tray Systems Channel Cable Tray - Fittings Horizontal Bends 45°, 30° (HB) 1 splice plate with hardware included. Bend Radius R in. 45° Horizontal Bend Ventilated Horizontal Bend 45˚ HB C 3” 6) (7 A mm 12 305 24 609 36 915 R C 48 1218 B Tray Width in. 45˚ Horizontal Bend Dimensions Catalog No. A B mm in. mm in. 145/8 371 C mm in. mm 61/8 156 85/8 219 3 76 (Pre)-03-45HB12 4 101 (Pre)-04-45HB12 15 381 61/4 159 87/8 225 6 152 (Pre)-06-45HB12 153/4 400 61/2 165 91/4 235 3 76 (Pre)-03-45HB24 231/8 587 95/8 244 135/8 346 249 4 101 (Pre)-04-45HB24 231/2 597 93/4 248 133/4 6 152 (Pre)-06-45HB24 241/8 613 10 254 141/8 359 3 76 (Pre)-03-45HB36 315/8 803 131/8 334 185/8 473 4 101 (Pre)-04-45HB36 32 813 131/4 337 183/4 476 6 152 (Pre)-06-45HB36 323/4 832 131/2 343 191/8 486 3 76 (Pre)-03-45HB48 401/8 1019 165/8 422 231/2 597 4 101 (Pre)-04-45HB48 401/2 1029 163/4 425 233/4 603 6 152 (Pre)-06-45HB48 411/8 1045 432 241/8 613 168 17 30˚ Horizontal Bend 3 12 305 24 609 30° Horizontal Bend Non-Ventilated Horizontal Bend 36 915 30˚ HB 48 1218 C 3” (76 R C ) A 76 (Pre)-03-30HB12 123/8 314 31/4 83 65/8 321 33/8 86 63/4 171 4 101 (Pre)-04-30HB12 125/8 6 152 (Pre)-06-30HB12 131/8 334 31/2 89 7 178 251 3 76 (Pre)-03-30HB24 183/8 467 47/8 124 97/8 4 101 (Pre)-04-30HB24 185/8 473 5 127 10 254 6 152 (Pre)-06-30HB24 191/8 486 51/8 130 101/4 260 3 76 (Pre)-03-30HB36 243/8 619 61/2 165 13 330 4 101 (Pre)-04-30HB36 245/8 626 65/8 168 131/8 334 6 152 (Pre)-06-30HB36 251/8 638 63/4 171 131/2 343 3 76 (Pre)-03-30HB48 303/8 772 81/8 207 161/4 413 4 101 (Pre)-04-30HB48 305/8 778 81/4 210 163/8 416 (Pre)-06-30HB48 311/8 791 83/8 213 165/8 422 6 152 All dimensions in shaded areas are millimeters unless otherwise specified. (Pre) See page CCT-8 for catalog number prefix. B Cable Channel Cable Tray Systems CCT-10 Channel Cable Tray - Fittings Horizontal Tee (HT) 2 splice plates with hardware included. Bend Radius R in. 12 24 mm 305 609 Tray Width Horizontal Tee Dimensions Catalog No. A B mm in. mm in. mm 76 101 152 76 101 152 (Pre)-03-HT12 (Pre)-04-HT12 (Pre)-06-HT12 (Pre)-03-HT24 (Pre)-04-HT24 (Pre)-06-HT24 161/2 17 18 281/2 29 30 419 432 457 723 737 762 33 34 36 57 58 60 838 864 914 1448 1473 1524 3 76 (Pre)-03-HT36 401/2 41 42 521/2 53 54 1029 1041 1067 1334 1346 1372 81 82 84 105 106 108 2057 2083 2134 2667 2692 2743 36 915 4 6 3 101 152 76 (Pre)-04-HT36 (Pre)-06-HT36 (Pre)-03-HT48 48 1218 4 6 101 152 (Pre)-04-HT48 (Pre)-06-HT48 Horizontal Tee Ventilated Horizontal Tee HT B W A R 3” (76) in. 3 4 6 3 4 6 All dimensions in shaded areas are millimeters unless otherwise specified. (Pre) See page CCT-8 for catalog number prefix. Horizontal Cross (HX) 3 splice plates with hardware included. Bend Radius R mm 12 305 24 609 36 48 915 1218 in. mm 3 4 6 3 4 6 3 4 6 3 4 6 76 101 152 76 101 152 76 101 152 76 101 152 Horizontal Cross Dimensions Catalog No. A B (Pre)-03-HX12 (Pre)-04-HX12 (Pre)-06-HX12 (Pre)-03-HX24 (Pre)-04-HX24 (Pre)-06-HX24 (Pre)-03-HX36 (Pre)-04-HX36 (Pre)-06-HX36 (Pre)-03-HX48 (Pre)-04-HX48 (Pre)-06-HX48 in. mm in. mm 161/2 17 18 281/2 29 30 401/2 41 42 521/2 53 54 419 432 457 723 737 762 1029 1041 1067 1334 1346 1372 33 34 36 57 58 60 81 82 84 105 106 108 838 864 914 1448 1473 1524 2057 2083 2134 2667 2692 2743 Horizontal Cross Non-Ventilated Horizontal Cross HX B W A R 3” (76) Cable Channel in. Tray Width All dimensions in shaded areas are millimeters unless otherwise specified. (Pre) See page CCT-8 for catalog number prefix. CCT-11 Cable Tray Systems Channel Cable Tray - Fittings Vertical Outside Bends 90°, 60° (VO) 1 splice plate with hardware included. Bend Radius R Tray Width in. mm in. 3 76 (Pre)-03-90VO12 12 305 4 101 (Pre)-04-90VO12 6 152 (Pre)-06-90VO12 90° Vertical Outside Bend Ventilated Vertical Outside Bend 90˚ VO C 3” (76) C 24 609 B 36 R A 915 48 1218 90˚ Vertical Outside Bend Dimensions Catalog No. A B mm 3 76 (Pre)-03-90VO24 4 101 (Pre)-04-90VO24 6 152 (Pre)-06-90VO24 3 76 (Pre)-03-90VO36 4 101 (Pre)-04-90VO36 6 152 (Pre)-06-90VO36 3 76 (Pre)-03-90VO48 4 101 (Pre)-04-90VO48 6 152 (Pre)-06-90VO48 in. mm in. 15 381 15 27 686 39 51 mm C in. mm 381 15 381 27 686 27 686 991 39 991 39 991 1295 51 1295 51 1295 60˚ Vertical Outside Bend 12 24 36 60° Vertical Outside Bend Non-Ventilated Vertical Outside Bend 60˚ VO C 609 915 48 1218 3 76 4 101 (Pre)-04-60VO12 6 152 (Pre)-06-60VO12 3 76 (Pre)-03-60VO24 4 101 (Pre)-04-60VO24 6 152 (Pre)-06-60VO24 3 76 (Pre)-03-60VO36 4 101 (Pre)-04-60VO36 6 152 (Pre)-06-60VO36 3 76 (Pre)-03-60VO48 4 101 (Pre)-04-60VO48 6 152 (Pre)-06-60VO48 147/8 378 81/2 216 97/8 251 253/8 645 145/8 372 167/8 428 355/8 905 205/8 524 233/4 603 461/8 1172 265/8 676 303/4 781 All dimensions in shaded areas are millimeters unless otherwise specified. (Pre) See page CCT-8 for catalog number prefix. B A Cable Tray Systems (Pre)-03-60VO12 Cable Channel R 3” (76) C 305 CCT-12 Channel Cable Tray - Fittings Vertical Outside Bends 45°, 30° (VO) 1 splice plate with hardware included. Bend Radius R Tray Width in. in. mm 3 76 (Pre)-03-45VO12 4 101 (Pre)-04-45VO12 6 152 (Pre)-06-45VO12 12 24 48 305 609 915 1218 in. 3 76 (Pre)-03-45VO24 4 101 (Pre)-04-45VO24 6 152 (Pre)-06-45VO24 3 76 (Pre)-03-45VO36 4 101 (Pre)-04-45VO36 6 152 (Pre)-06-45VO36 3 76 (Pre)-03-45VO48 4 101 (Pre)-04-45VO48 6 152 (Pre)-06-45VO48 mm in. mm C in. mm 45° Vertical Outside Bend Ventilated Vertical Outside Bend 135/8 346 55/8 143 8 203 221/4 565 91/4 235 13 330 45˚ VO C C 3” (76) 36 mm 45˚ Vertical Outside Bend Dimensions Catalog No. A B 301/2 775 125/8 321 177/8 454 39 991 161/8 410 227/8 581 B R A 30˚ Vertical Outside Bend 12 24 36 48 305 609 915 1218 3 76 (Pre)-03-30VO12 4 101 (Pre)-04-30VO12 6 152 (Pre)-06-30VO12 3 76 (Pre)-03-30VO24 4 101 (Pre)-04-30VO24 6 152 (Pre)-06-30VO24 3 76 (Pre)-03-30VO36 4 101 (Pre)-04-30VO36 6 152 (Pre)-06-30VO36 3 76 (Pre)-03-30VO48 4 101 (Pre)-04-30VO48 6 152 (Pre)-06-30VO48 115/8 296 31/8 79 61/4 158 171/2 445 47/8 124 93/8 238 231/2 597 63/8 162 125/8 321 295/8 753 8 203 157/8 403 30° Vertical Outside Bend Non-Ventilated Vertical Outside Bend All dimensions in shaded areas are millimeters unless otherwise specified. (Pre) See page CCT-8 for catalog number prefix. C R 3” (76) Cable Channel 30˚ VO C B A CCT-13 Cable Tray Systems Channel Cable Tray - Fittings Vertical Inside Bends 90°, 60° (VI) 1 splice plate with hardware included. Bend Tray Radius Width R in. mm 90° Vertical Inside Bend Ventilated Vertical Inside Bend 12 A 90˚ VI 24 305 609 R C 3” (76) B C 36 915 48 1218 in. 90˚ Vertical Inside Bend Dimensions Catalog No. A B mm in. mm in. C mm in. mm 413 3 76 (Pre)-03-90VI12 161/4 413 161/4 413 161/4 4 101 (Pre)-04-90VI12 163/4 425 163/4 425 163/4 425 6 152 (Pre)-06-90VI12 163/4 425 163/4 425 163/4 425 3 76 (Pre)-03-90VI24 281/4 718 281/4 718 281/4 718 4 101 (Pre)-04-90VI24 283/4 730 283/4 730 283/4 730 6 152 (Pre)-06-90VI24 283/4 730 283/4 730 283/4 730 3 76 (Pre)-03-90VI36 401/4 1024 401/4 1024 401/4 1024 4 101 (Pre)-04-90VI36 403/4 1035 403/4 1035 403/4 1035 6 152 (Pre)-06-90VI36 403/4 1035 403/4 1035 403/4 1035 3 76 (Pre)-03-90VI48 521/4 1327 521/4 1327 521/4 1327 4 101 (Pre)-04-90VI48 523/4 1340 523/4 1340 523/4 1340 6 152 (Pre)-06-90VI48 523/4 1340 523/4 1340 523/4 1340 60˚ Vertical Inside Bend 3 12 24 36 60° Vertical Inside Bend Non-Ventilated Vertical Inside Bend A 609 915 1218 16 406 91/4 235 105/8 270 419 91/2 241 11 280 4 101 (Pre)-04-60VI12 6 152 (Pre)-06-60VI12 161/2 419 91/2 241 11 280 3 76 (Pre)-03-60VI24 261/2 673 151/4 387 175/8 448 4 101 (Pre)-04-60VI24 267/8 683 151/2 394 177/8 454 6 152 (Pre)-06-60VI24 267/8 683 151/2 394 177/8 454 3 76 (Pre)-03-60VI36 363/4 933 211/4 540 241/2 622 4 101 (Pre)-04-60VI36 371/8 943 213/8 543 243/4 629 6 152 (Pre)-06-60VI36 371/8 3 76 (Pre)-03-60VI48 471/8 943 1197 213/8 271/8 543 689 243/4 313/8 629 797 4 101 (Pre)-04-60VI48 475/8 1210 271/2 699 313/4 806 6 152 (Pre)-06-60VI48 475/8 1210 271/2 699 313/4 806 All dimensions in shaded areas are millimeters unless otherwise specified. (Pre) See page CCT-8 for catalog number prefix. Cable Channel C C Cable Tray Systems (Pre)-03-60VI12 161/2 R 3” (76) B 60˚ VI 48 305 76 CCT-14 Channel Cable Tray - Fittings Vertical Inside Bends 45°, 30° (VI) 1 splice plate with hardware included. Bend Tray Radius Width R in. mm 12 305 24 609 mm 3 76 mm in. mm in. mm (Pre)-03-45VI12 141/2 368 6 152 81/2 216 4 101 (Pre)-04-45VI12 147/8 373 61/8 156 83/4 222 6 152 (Pre)-06-45VI12 147/8 378 61/8 156 83/4 222 3 76 (Pre)-03-45VI24 23 584 91/2 241 131/2 343 4 101 (Pre)-04-45VI24 231/4 591 95/8 245 135/8 346 591 95/8 245 135/8 346 797 13 330 183/8 467 806 131/8 330 185/8 467 6 152 (Pre)-06-45VI24 231/4 3 76 (Pre)-03-45VI36 313/8 (Pre)-04-45VI36 313/4 4 6 48 1218 C in. 101 152 (Pre)-06-45VI36 313/4 806 131/8 334 185/8 473 1013 161/2 419 233/8 594 3 76 (Pre)-03-45VI48 397/8 4 101 (Pre)-04-45VI48 403/8 1026 163/4 425 235/8 600 (Pre)-06-45VI48 403/8 425 235/8 600 6 152 1026 163/4 45° Vertical Inside Bend Ventilated Vertical Inside Bend 45˚ VI R 3” (76) 36 915 in. 45˚ Vertical Inside Bend Dimensions Catalog No. A B B C C A 30˚ Vertical Inside Bend 3 12 305 24 609 36 415 48 1218 76 (Pre)-03-30VI12 121/8 308 31/8 83 61/2 165 314 33/8 86 65/8 163 4 101 (Pre)-04-30VI12 123/8 6 152 (Pre)-06-30VI12 123/8 314 33/8 86 65/8 163 3 76 (Pre)-03-30VI24 181/8 461 43/4 121 93/4 248 4 101 (Pre)-04-30VI24 183/8 467 47/8 86 97/8 163 6 152 (Pre)-06-30VI24 183/8 314 47/8 86 97/8 163 3 76 (Pre)-03-30VI36 241/4 616 61/2 165 13 330 4 101 (Pre)-04-30VI36 241/2 622 65/8 168 131/8 334 6 152 (Pre)-06-30VI36 241/2 622 65/8 168 131/8 334 3 76 (Pre)-03-30VI48 303/8 772 81/8 207 161/4 413 4 101 (Pre)-04-30VI48 305/8 778 81/4 210 163/8 416 6 152 (Pre)-06-30VI48 305/8 778 81/4 210 163/8 416 30° Vertical Inside Bend Non-Ventilated Vertical Inside Bend All dimensions in shaded areas are millimeters unless otherwise specified. (Pre) See page CCT-8 for catalog number prefix. 30˚ VI Cable Channel 3” (76) R B C C A CCT-15 Cable Tray Systems Channel Cable Tray - Specifications Section 1- Acceptable Manufacturers 1.01 Manufacturer: Subject to compliance with these specifications, channel cable tray systems shall be as manufactured by B-Line. Section 2- Selection and Components 2.01 General: Except as otherwise indicated, provide ventilated metal channel cable trays, of types, classes and sizes indicated with splice connectors, fittings and all other necessary accessories for a complete system. Provide channel cable tray with rounded edges and smooth surfaces in compliance with applicable standards, and with the following additional requirements. 2.02 Materials and finishes: Material and finishes specifications for each channel cable tray are as follows: 1. Aluminum: Extruded components shall be made from Aluminum Association Alloy 6063. All fabricated parts shall be made from Aluminum Association Alloy 5052. 2. Pre-Galvanized Steel: Straight sections and fittings shall be made from structural quality mill galvanized 14 gauge steel meeting the properties of ASTM A653SS, coating designation G90. 3. Hot Dip Galvanized Steel: Straight sections and fittings shall be made from 14 gauge structural quality steel meeting the minimum mechanical properties of ASTM A1011 SS, Grade 33 and shall be hot-dip galvanized after fabrication in accordance with ASTM A123. All hot dip galvanized after fabrication cable trays must be returned to point of manufacture after coating for inspection, conditioning and labeling. 4. Stainless Steel: Straight sections and fittings shall be AISI Type [304] [316]. 2.03 Channel cable tray straight sections shall be constructed with ventilated flat bottom. Ventilated bottom shall be perforated with 2.25" diameter holes and have slots to facilitate the use of cable ties to secure the cables. 2.04 Straight sections shall be supplied in standard [12 foot] [10 foot (3 m)] lengths, except where shorter lengths are permitted to facilitate tray assembly as shown on drawings. 2.05 Ventilated straight sections shall have splice holes every 12 inches to simplify field modifications. 2.06 Channel cable tray width shall be [3] [4] [6] inches with a minimum loading depth of 11/4". 2.07 Fittings will have a minimum radius of [12] [24] [36] [48] inches. 2.08 Splice plates and hardware shall be included with each straight section and fitting. Cable Channel Cable Tray Systems CCT-16 REDI-RAIL™ REDI-RAIL Rung Multi-Functional Pre-Punched Holes An “I”-Beam shaped rung provides a great strength-to-weight ratio. Patented fastener hole is designed to provide maximum grip for the fastener threads. Act as holes for splice plate hardware: allow for field cutting to any length, no field-drilling necessary. Holes also allow rungs to be repositioned. Holes allow for easy attachment of accessory items requiring 1/4" hardware (or smaller). REDI-RAIL Rung Fastener REDI-RAIL Specially designed and finished rung fastener. Rung pullout tested to over 3000 lbs. Vibration tested for your confidence. Patent Information U.S. Patent D361982; 5,580,014 Canada 2,137,879 UK Patent 2,285,343 Other United States and foreign patents are pending. RER-1 Cable Tray Systems REDI-RAIL™ - Straight Sections REDI-RAIL How The Service Advisor Works B-Line knows that your time is important! That’s why the color-coding system in this catalog is designed to help you select products that fit your service needs. Products are marked to indicate the typical lead time for orders of 50 pieces or less. Customer: How do I select my straight sections. covers, or fittings so that I get the quickest turnaround? Service Advisor: Each part of our selection chart is shown in colors. If any section of a part number is a different color, the part will typically ship with the longer lead time represented by the colors. Green = Fastest shipped items Black = Normal lead-time items Red = Normally long lead-time items Example: Cable Tray Systems RSI 04A 075KO 09SL - 12 RER-2 - 120 Part will have a normal lead time because of the 075KO knockout type. REDI-RAIL™ - Straight Sections RSI04A and RSI05A Straight Sections Straight Section Part Numbering Prefix Example: RSI 04 A 075KO 09 SL - 12 - 120 Series Height Material Knockout Type Bottom Type Construction Width RSI 04 = 4" 05 = 5" A= Aluminum Blank = None 050KO = 1/2” KO 075KO = 3/4” KO 100KO = 1” KO Ladder06 = 6" rung spacing 09 = 9" rung spacing 12 = 12" rung spacing SL = Straight Ladder 06 = 6" 09 = 9" 12 = 12" 18 = 18" 24 = 24" 30 = 30" 36 = 36" REDI-RAIL Rung Spacing TroughVB = Vented Bottom SB = Solid Bottom Width (Inside) Overall Width (Width + 11/2”) Length ¨144 ¡120 = 12 ft. = 10 ft. ¨Primary ¡Secondary Values are based on simple beam tests per VE-1 on 36" wide cable tray with rungs spaced on 12" centers. The published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply the published load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the tray. These systems will support without collapse a 200 lb. concentrated load. REDI-RAIL with knockouts. Ladder Type (Specify Rung Spacing) B-Line Series RSI04A B-Line Series RSI05A Solid Bottom Vented Bottom • Splices included with straight sections Side Rail Dimensions NEMA, CSA & UL Classifications Span Load ft lbs/ft Deflection Multiplier Design Factors for Two Rails 1.71 NEMA: 12B CSA: 112kg/m 3.7m UL Cross-Sectional Area: 0.40 in2 6 8 10 12 224 169 108 75 0.0015 0.0047 0.0115 0.0238 Area=0.93 in2 Sx=1.11 in3 Ix=1.96 in4 Side Rail Dimensions NEMA, CSA & UL Classifications Span Load ft lbs/ft Deflection Multiplier Design Factors for Two Rails 1.71 NEMA: 12B CSA: 123kg/m 3.7m UL Cross-Sectional Area: 0.60 in2 6 8 10 12 224 187 119 83 0.0008 0.0026 0.0064 0.0132 Area=1.08 in2 Sx=1.55 in3 Ix=3.53 in4 3.54 4.53 2.68 3.66 Span Load meters kg/m Deflection Multiplier Design Factors for Two Rails 1.8 2.4 3.0 3.7 333 252 161 112 0.025 0.080 0.196 0.406 Area=5.99 cm2 Sx=18.10 cm3 Ix=81.70 cm4 Span Load meters kg/m Deflection Multiplier Design Factors for Two Rails 1.8 2.4 3.0 3.7 333 278 178 123 0.014 0.045 0.109 0.225 Area=6.95 cm2 Sx=25.40 cm3 Ix=147.00 cm4 When cable trays are used in continuous spans, the deflection of the cable tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. Green = Fastest shipped items Black = Normal lead-time items RER-3 Red = Normally long lead-time items Cable Tray Systems REDI-RAIL™ - Straight Sections RSI06A and RSI07A Straight Sections Straight Section Part Numbering Prefix Example: RSI 06 A 075KO 09 SL - 12 - 120 Height Material Knockout Type Bottom Type Construction Width RSI 06 = 6" 07 = 7" A= Aluminum Blank = None 050KO = 1/2” KO 075KO = 3/4” KO 100KO = 1” KO 100KO = 1” KO 125KO = 11/4” KO 150KO = 11/2” KO Ladder06 = 6" rung spacing 09 = 9" rung spacing 12 = 12" rung spacing SL = Straight Ladder 06 = 6" 09 = 9" 12 = 12" 18 = 18" 24 = 24" 30 = 30" 36 = 36" Rung Spacing Width (Inside) Overall Width (Width + 11/2”) TroughVB = Vented Bottom SB = Solid Bottom Length ¨144 ¡120 = 12 ft. = 10 ft. ¨Primary ¡Secondary REDI-RAIL Series Values are based on simple beam tests per VE-1 on 36" wide cable tray with rungs spaced on 12" centers. The published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply the published load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the tray. These systems will support without collapse a 200 lb. concentrated load. REDI-RAIL with knockouts. Ladder Type (Specify Rung Spacing) B-Line Series RSI06A B-Line Series RSI07A Solid Bottom Vented Bottom • Splices included with straight sections Side Rail Dimensions NEMA, CSA & UL Classifications Span Load ft lbs/ft Deflection Multiplier Design Factors for Two Rails 1.71 NEMA: 12B CSA: 121kg/m 3.7m UL Cross-Sectional Area: 0.60 in2 6 8 10 12 224 184 118 82 0.0005 0.0017 0.0041 0.0085 Area=1.18 in2 Sx=1.98 in3 Ix=5.51 in4 Side Rail Dimensions NEMA, CSA & UL Classifications Span Load ft lbs/ft Deflection Multiplier Design Factors for Two Rails 1.71 NEMA: 12C CSA: 182kg/m 3.7m UL Cross-Sectional Area: 0.60 in2 6 8 10 12 224 224 176 122 0.0003 0.0010 0.0026 0.0053 Area=1.50 in2 Sx=2.69 in3 Ix=8.79 in4 5.51 6.50 4.64 5.63 Span Load meters kg/m Deflection Multiplier Design Factors for Two Rails 1.8 2.4 3.0 3.7 333 273 175 121 0.009 0.029 0.070 0.144 Area=7.59 cm2 Sx=32.50 cm3 Ix=230.00 cm4 Span Load meters kg/m Deflection Multiplier Design Factors for Two Rails 1.8 2.4 3.0 3.7 333 333 262 182 0.006 0.018 0.044 0.091 Area=9.68 cm2 Sx=44.10 cm3 Ix=366.00 cm4 When cable trays are used in continuous spans, the deflection of the cable tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. Green = Fastest shipped items Cable Tray Systems Black = Normal lead-time items RER-4 Red = Normally long lead-time items REDI-RAIL REDI-RAIL™ - Accessories Standard Splice Plates Offset Reducing Splice Plates • Furnished in pairs with 1/4" hardware. • UL Classified. • One pair including hardware provided with each straight section. • Furnished in pairs with 1/4" hardware. • UL Classified. Tray Series Catalog No. RSI04A RSI05A RSI06A RSI07A R4A-SSP R5A-SSP R6A-SSP R7A-SSP Step Down Splice Plates Tray Series RAA-DSP-45 RAA-DSP-46 RAA-DSP-47 RAA-DSP-56 RAA-DSP-57 RAA-DSP-67 Catalog No. RSI04A RSI05A RSI06A RSI07A R4A-FSP R5A-FSP R6A-FSP R7A-FSP • Furnished in pairs with 1/4" hardware. • UL Classified. Tray Series Catalog No. RSI04A RSI05A RSI06A RSI07A R4A-RSP-†r R5A-RSP-†r R6A-RSP-†r R7A-RSP-†r Specify the following: † Tray Series Tray To Box Splice Plates Center Reducer Catalog No. RSI05A to RSI04A RSI06A to RSI04A RSI07A to RSI04A RSI06A to RSI05A RSI07A to RSI05A RSI07A to RSI06A • Furnished in pairs with 1/4" hardware. • Horizontally adjustable to 90°. • Vertically adjustable to 15°. • UL Classified. • For optional rung, see page RER-12. Requires supports within 24” on both sides, per NEMA VE 2. Right (or Left) Reducer • Furnished in pairs with 1/4" hardware. • UL Classified. FLEX-MOUNT™ Adjustable Splice Plates C = center reducer S = side reducer r (tray reduction) 3”, 6”, 9”, 12”, 15”, 18”, 21”, 24”, 27”, or 30” Tray Series Catalog No. RSI04A RSI05A RSI06A RSI07A R4A-TTB R5A-TTB R6A-TTB R7A-TTB Vertical Adjustable Splice Plates Expansion Splice Plates Adaptor Splice Plates • Furnished in pairs with 1/4" hardware. • UL Classified. • Furnished in pairs with 1/4" hardware. • Bonding jumper required. • Furnished in pairs with 1/4" hardware. • UL Classified. • For connecting to old Redi-Rail system. Requires supports within 24” on both sides, per NEMA VE 2. Tray Series Catalog No. Tray Series Catalog No. Tray Series Catalog No. RSI04A RSI05A RSI06A RSI07A R4A-VSP R5A-VSP R6A-VSP R7A-VSP RSI04A RSI05A RSI06A RSI07A R4A-ESP R5A-ESP R6A-ESP R7A-ESP RSI04A RSI05A RSI06A RSI07A R4A-ASP R5A-ASP R6A-ASP R7A-ASP Green = Fastest shipped items Black = Normal lead-time items RER-5 Red = Normally long lead-time items Cable Tray Systems REDI-RAIL™ Bonding Jumper • Furnished with • UL Classified. 1/4" Conduit to Tray Adaptors Conduit to Tray Adaptors • Mounting hardware not included. hardware. Conduit Size in Ampacity Catalog No. 1200 99-30 Accessories mm Conduit Size Catalog No. 15, 20 9G-1158-1/2, 3/4 1, 11/4 25, 32 9G-1158-1, 11/4 11/2, 2 40, 50 9G-1158-11/2, 2 21/2, 3 65, 80 9G-1158-21/2, 3 31/2, 4 90, 100 9G-1158-31/2, 4 Catalog No. 1/2 BL1400 BL1410 BL1420 BL1430 3/4 1 11/2 Hanger Rod Bracket Redi-Rail™ Clamp/Guide • Furnished as pair of studded clamps with 1/4” serrated flanged lock nuts. • Loading is 1,000 lbs. (4.45kN) per pair with safety factor of 3. • Position ATR 3” (76mm) wider than cable tray. • Features a no-twist design. • Has four times the strength of the traditional design. • Each side is labeled to ensure proper installation. • Designed for 1/4” hardware. • Furnished in pairs with or without hardware. Drop-Out • Provides 4” (101mm) radius. • Holes provided to secure cables. 1.5” (38mm) Patent No. RE35479 Support ATR Size 3/8” Catalog No. 9(*)-R238 9(*)-R250 1/2” Catalog No. Frame Type Box Connector • Furnished with tray connection. 9ZN-1204 (without hardware) 9ZN-1204NB (with hardware) † = tray width (*) Insert ZN or SS 1/4" Catalog No. RAA-OUT-† Blind End • Furnished as one plate with 1/4" hardware. hardware for Tray Series Catalog No. Tray Series Catalog No. RSI04A RSI05A RSI06A RSI07A R4A-FTB-† R5A-FTB-† R6A-FTB-† R7A-FTB-† RSI04A RSI05A RSI06A RSI07A R4A-END-† R5A-END-† R6A-END-† R7A-END-† Green = Fastest shipped items Cable Tray Systems † = tray width Black = Normal lead-time items RER-6 † = tray width Red = Normally long lead-time items REDI-RAIL 1/2, 3/4 REDI-RAIL™ - Accessories Trapeze Support Kit B-Line trapeze kits provide the components required for a single trapeze support in one package. These kits are available in pregalvanized steel with zinc-plated hardware (2) 1/2" x 7/8" Hex Head Cap Screw or hot dip galvanized steel with 316 (2) 9ZN-1205 stainless steel hardware. The SH channel provides the convenience of pre-punched slots, which eliminate the need for field drilling. Catalog No. (4) 1/2" Hex Nut The illustrated hardware is sealed in a plastic bag and boxed with the channel, which is pre-cut to the appropriate length as shown in the chart. (4) B202 Square Washer (1) B22 Channel cut to the required length Uniform Load in. mm lbs kN 9P-5506-22SH(†) 6 152 16 406 1600 7.11 9P-5509-22SH(†) 9 229 18 457 1250 5.56 9P-5512-22SH(†) 12 305 22 559 1125 5.00 9P-5518-22SH(†) 18 457 28 711 865 3.85 9P-5524-22SH(†) 24 610 34 864 700 3.11 9P-5530-22SH(†) 30 762 40 1016 590 2.62 9P-5536-22SH(†) 36 914 46 1168 510 2.27 9P-5542-22SH(†) 42 1067 52 1321 450 2.00 • (†) Insert / for / " threaded rod hardware. 3 8 Designed for use with 1/2" threaded rod. Order rod separately. REDI-RAIL Channel Length in. mm Hold-Down Guide Clamp (2) N525WO Channel Nut Tray Width 3 8 Safety factor of 3.0 on all loads. Heavy Duty Trapeze Support Kit B-Line trapeze kits provide the components required for a single trapeze support in one package. These kits are available in Dura-Green™ epoxy coated steel with zinc-plated hardware or hot dip galvanized steel with 316 stainless steel hardware. The SH channel provides the convenience of pre-punched slots, which eliminates the need for field drilling. (2) 1/2" x 7/8" Hex Head Cap Screw Catalog No. (2) 9ZN-1205 Hold-Down Guide Clamp (4) 1/2" Hex Nut (2) N525WO Channel Nut (4) B202 Square Washer (1) Channel cut to the required length The illustrated hardware is sealed in a plastic bag and boxed with the channel, which is pre-cut to the appropriate length as shown in the chart. Channel Length Uniform Load in. mm in. mm 9(*)-5506-22SHA 9(*)-5509-22SHA 6 9 152 229 16 18 406 457 1350 6.01 1350 6.01 lbs kN 9(*)-5512-22SHA 12 305 22 559 1350 6.01 9(*)-5518-22SHA 18 457 28 711 1350 6.01 9(*)-5524-22SHA 24 610 34 864 1350 6.01 9(*)-5530-22SHA 30 762 40 1016 1350 6.01 9(*)-5536-22SHA 36 914 46 1168 1350 6.01 9(*)-5542-22SHA 42 1067 52 1321 1350 6.01 • (*) Insert GRN or G Designed for use with 1/2" threaded rod. Order rod separately. Trapeze Hardware Kit Tray Width Safety factor of 3.0 on all loads. Catalog No. In plastic bag 9ZN-5500-1/2 1 2 2 4 4 pr. 9ZN-1205 HHC Screw 1/2 x 7/8 ZN N525 WO ZN B202 ZN 1/2" sq washer HN 1/2 ZN Rooftop Support Bases with B22 Channel Catalog No. DB10-28 DB10-36 DB10-42 DB10-50 DB10-60 Designed as a superior rooftop support for cable tray, UV resistant and approved for most roofing material or other flat surfaces. Can be used with any of B-Line cable tray clamps and guides. Ultimate Load Capacity: 1,000 lbs. (uniform load) 9G-5500-1/2 1 2 2 4 4 pr. 9G-1205 HHC Screw 1/2 x 7/8 SS6 N525 WO SS6 B202 HDG 1/2" sq washer HN 1/2 SS6 Height x Width x Length 55/8” 55/8” 55/8” 55/8” 55/8” x x x x x 6” 6” 6” 6” 6” x x x x x 28.0” 36.0” 42.0” 50.0” 60.0” LEEDS credit available, base made from 100% recycled material. General Note: Consult roofing manufacturer or engineer for roof load capacity. The weakest point may be the insulation board beneath the rubber membrane. Green = Fastest shipped items Black = Normal lead-time items RER-7 Red = Normally long lead-time items Cable Tray Systems REDI-RAIL™ - Accessories Center Hung Tray Support • Center Hung Cable Tray Support allows cable to be laid-in from both sides. • Eliminates costly cable pulling and field cutting of cable tray supports. Labor costs are dramatically reduced. • Required hardware and threaded rod material for trapeze assemblies are reduced by 50%. • Designed for use with 1/2" threaded rod. (Order rod separately) • Use with all aluminum and steel cable trays through 24" width. • Load capacity is 700 lbs. per support. Safety factor of 3.0. Eccentric loading is not to exceed a 60% vs. 40% load differential. • The maximum recommended unsupported span length is 144"/12 ft. (3.66 m). • Hardware shown is furnished. Catalog No. Tray Width Channel Length 9ZN-5212 6", 9", 12" 18" 9ZN-5224 18", 24" 30" (2) 1/2" Hex Nut (2) 1/2" x 7/8" Hex Head Cap Screws (1) 9/16" Inside diameter steel tubing welded to strut (2) 9ZN-1205 Hold Down Guide Clamp ZN = Zinc Plated (2) N525WO (1) B22 Channel cut to the required length REDI-RAIL (1) B202 Square Washer Center Hung Support Hardware Kit Catalog No. In plastic bag 9ZN-5200 1 2 2 1 2 pr. 9ZN-1205 HHC Screw 1/2 x 7/8 ZN N525 WO ZN B202 ZN 1/2" sq washer HN 1/2 ZN Bracket Bracket A A Finishes available: ZN GRN or HDG Safety Load Factor 2.5 Finishes available: ZN GRN or HDG Safety Load Factor 2.5 Catalog No. Uniform Load B494-12 B494-18 B494-24 Catalog No. Tray Width kN in. mm in. mm 1580 1000 996 7.02 4.45 4.43 6&9 12 18 152 & 229 305 457 12 18 24 305 457 610 Green = Fastest shipped items Cable Tray Systems 'A' lbs B494-30 B494-36 B494-42 B494-48 Black = Normal lead-time items RER-8 Uniform Load Tray Width 'A' lbs kN in. mm in. mm 924 864 580 500 4.11 3.84 2.58 2.22 24 30 36 42 610 762 914 1067 30 36 42 48 762 914 1067 1219 Red = Normally long lead-time items REDI-RAIL™ - Accessories Cantilever Bracket Cantilever Bracket A A REDI-RAIL Finishes available: ZN GRN HDG or SS4 Safety Load Factor 2.5 Finishes available: ZN GRN HDG Safety Load Factor 2.5 SS4 or Catalog No. Uniform Load Tray Width B409-12 B409-18 B409-24 Catalog No. Uniform Load SS6 B297-12 B297-18 B297-24 B297-30 B297-36 B297-42 'A' lbs kN in. mm in. mm 960 640 480 4.27 2.84 2.13 6&9 12 18 152 & 229 305 457 12 18 24 305 457 610 Tray Width 'A' lbs kN in. mm in. mm 1660 1100 835 665 550 465 7.38 4.89 3.71 2.95 2.44 2.06 6&9 12 18 24 30 36 152 & 229 305 457 610 762 914 12 18 24 30 36 42 305 457 610 762 914 1067 Underfloor Support (U-Bolts not included) U-Bolt Size Fits Pipe O.D. B501-3/4 B501-1 B501-11/4 B501-11/2 B501-2 B501-21/2 Catalog No. Uniform Load Tray Width kN in. mm in. mm 800 450 3.55 2.00 6&9 12 & 18 152 & 229 305 & 457 12 21 305 533 Design load is 2000 lbs/pair. Two bolt design. Sold in pairs. 3/8" cable tray attachment hardware provided. 1/2" support attachment hardware not provided. (*) Insert ZN SS4 or SS6 Catalog No. 1.050 1.315 1.660 1.900 2.375 2.875 A 'A' lbs Heavy Duty Hold Down Bracket • • • • • • - • Order properly sized U-Bolts separately. Finish available: ZN Safety Load Factor 2.5 B409UF-12 B409UF-21 .841 1.051 1.316 1.661 1.901 2.376 9(*)-1241 Green = Fastest shipped items Heavy Duty Hold-Down Bracket • • • • Design load is 4000 lbs/pair. Four bolt design. Sold in pairs. 3/8" cable tray attachment hardware provided • 1/2" support attachment hardware not provided. • (*) Insert ZN SS4 or SS6 Catalog No. Black = Normal lead-time items RER-9 9(*)-1242 Red = Normally long lead-time items Cable Tray Systems REDI-RAIL™ Mounting Bracket • • • • • • • • Accessories Inside Side Rail Flange Application 1/4" Furnished with hardware. #12-24 U-Nuts sold separately. Attaches to REDI-RAIL in over 20 positions. EIA/TIA panel mounting holes - both sides. Mounting holes for NEMA outlet/junction boxes. Zinc plated steel. Includes mounting screws. Inside flange application bracket must match side rail height. • See page RER-16 for Voice/Data/ Video and Power Options. 5.125" 9ZN-MB1-4 mounting bracket shown. Outside Side Rail Flange Application A REDI-RAIL Catalog No. Inside Flange Application Outside Flange Application in 9ZN-MB1-4 4" for RSI04 4" or 5" as desired 35/8 92 9ZN-MB1-5 5" for RSI05 4" or 5" as desired 45/8 117 Low Voltage Adapter 9ZN-MB1-4 mounting bracket shown with 4" electrical box. A (mm) 9ZN-MB1-4 mounting bracket shown with patch panels. ∅ 1.344 1.250" • Mounting for low voltage wall plates. • Snaps into mounting bracket 9ZN-MB1-4 or 9ZN-MB1-5. • Zinc plated steel. • #6 - 32 U-nuts included. • See page RER-16 for Voice/Data/ Video and Power Options. 2.938" 2.030" 3.500" 3.28" Ref 9ZN-LV1-1 shown 3.500" Catalog No. 9ZN-LV1-1 5.125" 9ZN-LV1-1 (cutout on front) 9ZN-LV1A-1 (cutout on bottom) 9ZN-LV1A-1 Under Rung Fastener Attachment • • • • Supports electrical fixtures from bottom of rung or siderails. Wing nut included. Various 1/4"-20 stud lengths available. Static Load Capacity: 75 Lbs. (34kg). Catalog No. BAX-4-16 BAX-4-16-24 BAX-4-16-32 BAX-4-16-48 Stud Length 5/8” (16mm) 11/2” (38mm) 2” (51mm) 3” (76mm) Green = Fastest shipped items Cable Tray Systems Black = Normal lead-time items RER-10 Red = Normally long lead-time items REDI-RAIL™ - Accessories Covers for RSI04A, RSI05A, RSI06A, and RSI07A Aluminum Cover Part Numbering Prefix REDI-RAIL Example: Cover Type 86 = Solid 87 = Vented 86 7 A SL - 12 - 72 Detail Material 7 = Flanged Aluminum Cover Style Tray Width Item Description SL = Straight Ladder Section 06 = 6" 09 = 9" 12 = 12" 18 = 18" 24 = 24" 30 = 30" 36 = 36" For Straight Section Cover: 144 120 72 60 = = = = 12 ft. 10 ft. 6 ft. 5 ft. For fitting covers: Insert suffix of fitting to be covered. See examples below. Examples of Catalog Numbers for Fitting Covers: Horizontal Bend Cover Prefix Suffix 86 7 A HB - 18 - 90 R24 Radius Angle Width Fitting Material Detail Cover Type Vertical Outside Bend Cover Prefix Suffix 86 7 A VO - 24 - 90 R24 - 4 Side Rail Height Radius Angle Width Fitting Material Detail Cover Type Quantity of Standard Cover Clamps Required Standard Cover Clamp • Setscrew included. • For indoor service only. • Sold each. Horizontal Expanding Cross Cover Prefix Suffix 86 7 A RX - 24 - 12 - R24 Radius Width2 Width1 Fitting Material Detail Cover Type Heavy Duty Cover Clamp • For heavy duty application. • Sold per piece. Straight Section 60” or 72” . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 pcs. Straight Section 120” or 144” . . . . . . . . . . . . . . . . . . . . . . . . 6 pcs. Horizontal/Vertical Bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 pcs. Tees Tray Type Aluminum Side Rail Height Catalog No. All Sizes 9ZN-9012 9A-9012 .................................. Crosses .............................. 6 pcs. 8 pcs. Note: When using the Heavy Duty Cover Clamp, only one-half the number of clamps stated above are required. Tray Series Catalog No. RSI04A RSI05A RSI06A RSI07A R4A-HDCC-† R5A-HDCC-† R6A-HDCC-† R7A-HDCC-† † = tray width Green = Fastest shipped items Black = Normal lead-time items RER-11 Red = Normally long lead-time items Cable Tray Systems REDI-RAIL™ - Accessories Out Board Rungs Add-A-Rung™ Kit • • • • • Kit allows an additional rung to be added to a desired location throughout the tray system. • Pre-cut rung sections supplied. • Attachment hardware is included. • Torque rung fasteners to 18 ft•lbs. Formed aluminum rung with attachment screw. Field installs as required. Torque rung fasteners to 6 ft•lbs. See page RER-16 for Voice/Data/Video and Power Options. • Uniform load capacity on rung: 10 lbs. Fill Depth 'H' REDI-RAIL W Tray Width H For Tray Width 'W' in (mm) Catalog No. 6 152 9A-R06RK 9 226 9A-R09RK Catalog No. in (mm) in (mm) 12 305 9A-R12RK 9A-SR0406 4 101 6 152 18 452 9A-R18RK 9A-SR0409 4 101 9 226 24 609 9A-R24RK 9A-SR0506 5 127 6 152 30 762 9A-R30RK 9A-SR0509 5 127 9 226 36 914 9A-R36RK End Rung Kit For Solid Bottom Barrier Strip Clip • Special rung captures solid bottom plate when required at field cuts. • Pre-cut rung sections supplied. • Attachment hardware is included. • • • • Provides attachment to Redi-Rail rung. Allows for installed barrier adjustment. Asymmetrical clip provides a wide range for screw location. Barriers strip clips and hardware are included with all barriers. Catalog No. 9A-RBC Screw slot for sheet metal screw Tray Width Catalog No. in (mm) 6 152 9 226 9A-R09SBERK 12 305 9A-R12SBERK 9A-R06SBERK 18 452 9A-R18SBERK 24 609 9A-R24SBERK 30 762 9A-R30SBERK 36 914 9A-R36SBERK Green = Fastest shipped items Cable Tray Systems Barrier Flange Rung Black = Normal lead-time items RER-12 Red = Normally long lead-time items REDI-RAIL™ - Accessories Universal Fitting • • • • • • • • Aluminum construction. 3" smooth radius. UL Classified. Shipped as a 90° horizontal bend. Field modify to create a tee or cross. Includes four pairs of splice plates. Accommodates Rail-Riser™. Patent Pending. REDI-RAIL Punched Bottom Tray Series Catalog No. Punched Solid RSI04A R4A-UF-(†) R4ASB-UF-(†) RSI05A R5A-UF-(†) R5ASB-UF-(†) RSI06A R6A-UF-(†) R6ASB-UF-(†) RSI07A R7A-UF-(†) R7ASB-UF-(†) (†) Insert Tray Width 6" to 24”) Solid Bottom Corner Post For Universal Fitting • • • • • Use to create reducing fittings. Furnished with hardware. 3" inside radius. Used on punched bottom only. UL Classified. Loading Depth Catalog No. 3" R4A-CP 4" R5A-CP 5" R6A-CP 6" R7A-CP Green = Fastest shipped items Universal Fitting Shown as a Reducing Tee Black = Normal lead-time items RER-13 Red = Normally long lead-time items Cable Tray Systems REDI-RAIL™ - Accessories Straight Section Barrier Strip • Furnished with four (4) barrier strip clips, mounting hardware and splice. • Standard lengths are 144" (12 ft) & 120" (10 ft). • Order catalog number based on loading depth ‘H’. Tray Series Catalog No. in H (mm) RSI04A R4A-DSL-Length 3 76 RSI05A R5A-DSL-Length 4 101 RSI06A R6A-DSL-Length 5 127 RSI07A R7A-DSL-Length 6 152 H REDI-RAIL Horizontal Bend Barrier Strip • Furnished with three (3) barrier strip clips, mounting hardware and splice. • Standard length is 72" (6 ft). • Flexible to fit desired angles. • Order catalog number based on loading depth ‘H’. Tray Series H Catalog No. in (mm) RSI04A R4A-DHB 3 76 RSI05A R5A-DHB 4 101 RSI06A R6A-DHB 5 127 RSI07A R7A-DHB 6 152 H Vertical Bend Barrier Strip • Furnished with three (3) barrier strip clips, mounting hardware and splice. Inside Bend (VI) H H Tray Series Catalog No. Inside Bend Outside Bend H in (mm) RSI04A R4A-DVI-(**)R(†) R4A-DVO-(**)R(†) 3 76 RSI05A R5A-DVI-(**)R(†) R5A-DVO-(**)R(†) 4 101 RSI06A R6A-DVI-(**)R(†) R6A-DVO-(**)R(†) 5 127 RSI07A R7A-DVI-(**)R(†) R7A-DVO-(**)R(†) 6 152 Outside Bend (VO) (**) Insert 30°, 45°, 60°, 90° for angles (†) Insert 12, 24 for radius Green = Fastest shipped items Cable Tray Systems Black = Normal lead-time items RER-14 Red = Normally long lead-time items REDI-RAIL™ - Accessories How to miter cut REDI-RAIL cable tray for use with FLEX-MOUNT™ splice plates. REDI-RAIL Cut location Count over number of holes specified in chart Count over number of holes specified in chart Cut location RSI05A09SL-12-144 Straight Section shown with required side rail removed to form 90° fitting. Example: For a 12" wide 90° bend, the cuts must be made through the eighth hole from the end. • • • • • • • • Mark desired hole/cut locations per chart. Remove any rungs (if necessary) affected by cuts. Cut side rails through center of required holes per chart. Mount outside FLEX-MOUNT splice plate with provided hardware and bend REDI-RAIL sections to desired angle. Form inside FLEX-MOUNT splice plate to fit contour of inner rails and bolt into place. Reinstall (if necessary) appropriate rungs. Torque to 18 ft•lbs. If Splice Rung Kit (see below) is required, order separately. Recommend adding one to the value in the chart if the first hole is less than 3/8" from the end of tray. Tray Width Number Of Holes For Desired Angle 30° 45° 60° 90° Angle Adjustment Allowed 6 1 2 2 4 ± 14.5 9 2 2 3 6 ± 9.7 12 2 3 4 8 ± 7.3 18 3 5 7 11 ± 4.9 24 4 6 9 15 ± 3.6 30 5 8 11 19 ± 2.9 36 6 10 13 23 ± 2.4 FLEX-MOUNT Splice Rung Kit • Kit allows a support rung to be added to flex-mount splice plates so that cables may be supported through a bend. • The support rung is available in three lengths and should be ordered based upon tray width. • The rung length is sized so that it will fit a maximum tray width when FLEX-MOUNT splices are used to make a bend up to 90°. • Once the FLEX-MOUNT splices are installed in the cable tray system, the distance between the splice mounting surfaces should be measured. Cut support rung to the measured distance and install using the hardware included. Torque to 18 ft•lbs. For Tray Width Catalog No. Actual Rung Length Up to 12" 9A-RFM-12RK 20" 18" & 24" 9A-RFM-24RK 37" 30" & 36" 9A-RFM-36RK 54" Green = Fastest shipped items Example: Flex connectors are installed on an 18" wide tray with approximately a 45° bend. The correct support rung kit is 9A-RFM-24RK. The tray width is 24" or less and the angle is less than 90°. Black = Normal lead-time items RER-15 Red = Normally long lead-time items Cable Tray Systems REDI-RAIL™ 9ZN-5112 as center hung Voice / Data / Video Options 1/2" Accessories ATR RSI04A09SL-12-144 REDI-RAIL 9ZN-LV1-1 with low voltage adapter and wall plate Single patch panel mounted in center of 9ZN-MB1-4 9ZN-LV1-1 with low voltage adapter 9A-SR0406 Out-Board Rung Power Options 3/8" ATR 9ZN-MB1-4 9ZN-R238 RSI04A09SL-12-144 Electrical Box BL1400 Data Cables The National Electrical Code allows for 50% fill of ventilated cable tray for control or signal wiring (Article 392-9(b)). This rule requires that all the individual cable cross-sectional areas added up may not exceed one half the cable tray area. The cable tray area is equal to the width times the load depth. In actual practice with data cables, however, the cable tray becomes completely full in reaching the "50% cable fill". See the picture below. The tray is completely full, but the sum of the cable areas is only 50% of the tray area, due to the empty spaces between the cables. Data Cable Fill and Weight Chart Number of Category 5/5e/6 Cables and Calculated Cable Weight in Lbs/Ft Tray Depth in "50%" Fill Per NEC Cross Sectional Area Calculation 3” 4” 5” 6” mm 76 101 127 152 6" 9" 12" Tray Width 18" 24" 30" 36" Cables lbs/ft Cables lbs/ft Cables lbs/ft Cables lbs/ft Cables lbs/ft Cables lbs/ft Cables lbs/ft 260 347 433 520 7 9 12 14 390 520 650 780 10 13 17 20 520 693 866 1040 14 18 23 27 780 1040 1299 1559 21 27 34 41 1040 1386 1733 2079 26 35 43 52 1299 1733 2166 2599 32 43 53 64 1559 2079 2599 3119 41 54 68 81 This chart was based on 50% fill of 4 UTP Category 5, 5e, or 6 cables (O.D. = .21" .026 lbs/ft). In the above loading grid, the weight of the cables is not the issue. The volume capacity of the tray governs. For example, the worst case (6" load depth, 36" wide) has a total cable weight of 81 lbs/ft. Green = Fastest shipped items Cable Tray Systems Black = Normal lead-time items RER-16 Red = Normally long lead-time items REDI-RAIL™ - Specifications Section 161xx - REDI-RAIL™ Cable Tray REDI-RAIL Part 1 - General 1.01 Section Includes A. The work covered under this section consists of the furnishing of all necessary labor, supervision, materials, equipment, tests and services to install complete cable tray systems as shown on the drawings. B. Cable tray systems are defined to include, but are not limited to straight sections of [ladder type] [vented bottom type] [solid bottom type] cable trays, bends, tees, elbows, drop-outs, supports and accessories. 1.02 References A. ANSI/NFPA 70 - National Electrical Code B. NEMA VE 1-2009 - Metallic Cable Tray Systems C. NEMA VE 2-2006 - Cable Tray installation Guidelines 1.03 Drawings A. The drawings, which constitute a part of these specifications, indicate the general route of the cable tray systems. Data presented on these drawings are as accurate as preliminary surveys and planning can determine until final equipment selection is made. Accuracy is not guaranteed and field verification, of all dimensions, routing, etc., is directed. B. Specifications and drawings are for assistance and guidance, but exact routing, locations, distances and levels will be governed by actual field conditions. Contractor is directed to make field surveys as part of his work prior to submitting system layout drawings. 1.04 Submittals A. Submittal Drawings: Submit drawings of cable tray and accessories including clamps, brackets, hanger rods, splice plate connectors, expansion joint assemblies, and fittings, showing accurately scaled components. B. Product Data: Submit manufacturer’s data on cable tray including, but not limited to, types, materials, finishes, rung spacings, inside depths and fitting radii. For side rails and rungs, submit cross sectional properties including Section Modulus (Sx) and Moment of Inertia (Ix). 1.05 Quality Assurance A. Manufacturers: Firms regularly engaged in manufacture of cable trays and fittings of types and capacities required, whose products have been in satisfactory use in similar service for not less than 5 years. B. NEMA Compliance: Comply with NEMA Standards Publication Number VE 1, “Cable Tray Systems”. C. NEC Compliance: Comply with NEC, as applicable to construction and installation of cable tray and cable channel systems (Article 392, NEC). D. UL Compliance: Provide products that are UL-classified and labeled. E. NFPA Compliance: Comply with NFPA 70B, “Recommended Practice for Electrical Equipment Maintenance” pertaining to installation of cable tray systems. 1.06 Delivery, Storage and Handling A. Deliver cable tray systems and components carefully to avoid breakage, denting and scoring finishes. Do not install damaged equipment. B. Store cable trays and accessories in original cartons and in clean dry space; protect from weather and construction traffic. Wet materials should be unpacked and dried before storage. Part 2 - Products 2.01 Acceptable Manufacturers A. Subject to compliance with these specifications, cable tray systems shall be as manufactured by B-Line. 2.02 Cable Tray Sections and Components A. General: Except as otherwise indicated, provide metal cable trays, of types, classes, and sizes indicated; with splice plates, bolts, nuts and washers or connecting units. Construct units with rounded edges and smooth surfaces; in compliance with applicable standards; and with the following additional construction features. Cable tray shall be installed according to the latest revision of NEMA VE-2. B. Material and Finish: Straight sections, fitting side rails, rungs and splice plates shall be extruded from Aluminum Association Alloy 6063. All fabricated parts shall be made from Aluminum Association Alloy 5052. (continued on page RER-18) RER-17 Cable Tray Systems REDI-RAIL™ - Specifications (continued from page 189) 2.03 Type of Tray System A. Ladder Cable Trays shall consist of two longitudinal members (side rails) with transverse members (rungs) mechanically fastened to the side rails. Rungs shall be spaces [6] [9] [12] inches on center. Rung spacing in radiused fittings shall be industry standard 9” and measured at the center of the tray’s width. Each rung must be capable of supporting 1 200 lb. concentrated load at the center of a 18” wide cable tray with a safety factor of 1.5. Rungs shall be capable of easy removal, reinstallation, or replacement if necessary. B. Ventilated Bottom Cable Trays shall consist of two longitudinal members (side rails) with rungs spaced 4” on center. C. Solid Bottom Cable Trays shall consist of two longitudinal members (side rails) with a solid sheet over rungs spaced on 12” centers. D. Cable tray loading depth shall be [3] [4] [5] [6] inched per NEMA VE-1. Straight sections shall be supplied in standard [10 foot (3.05m)] [12 foot (3.65m)] lengths. F. Cable tray widths shall be [6] [9] [12] [18] [24] [30] [36] inches or as shown on drawings. G. Splice plates shall have (4) four nuts and bolts per plate. The resistance of fixed splice connections between adjacent sections of tray shall not exceed 0.00033 ohms. Splice plates shall be furnished with straight sections and fittings. H. All fittings must have a minimum radius of [12] [24] inches. 2.04 Loading Capacities A. Cable trays shall meet NEMA class designation: [75 lbs./ft. on 12 ft. span]. Or A. Cable tray shall be capable of carrying a uniformly distributed load of ________ lbs./ft on a ______ foot support span with a safety factor of 1.5 when supported as a simple span and tested per NEMA VE 1 Section 5.2. Part 3 - Execution 3.01 Installation A. Install cable trays as indicated: Installation shall be in accordance with equipment manufacturer’s instructions, and with recognized industry practices to ensure that cable tray equipment comply with requirements of NEC and applicable portions of NFPA 70B. Reference NEMA VE-2 for general cable tray installation guidelines. B. Coordinate cable tray with other electrical work as necessary to properly integrate installation of cable tray work with other work. C. Provide sufficient space encompassing cable trays to permit access for installing and maintaining cables. 3.02 D. Cable tray fitting supports shall be located such that they meet the strength requirements of straight sections. Install fitting supports per NEMA VE-2 guidelines, or in accordance with manufacturer’s instructions. Testing A. Test cable trays to ensure electrical continuity of bonding and grounding connections, and to demonstrate compliance with specified maximum grounding resistance. See NFPA 70B, Chapter 18, for testing and test methods. B. Manufacturer shall provide test reports witnessed by an independent testing laboratory of the “worst case” loading conditions outlined in this specification and performed in accordance with the latest revision of NEMA VE-1-2002/CSA C22.2 No. 126.1-02. End Of Section. Cable Tray Systems RER-18 REDI-RAIL E. REDI-RAIL™ - Fittings Fittings For RSI04A, RSI05A, RSI06A and RSI07A Horizontal Bend • Furnished with splice plates. Horizontal Tee Width2 Width1 Vertical Inside Vertical Tee Down shown REDI-RAIL Vertical Outside Fittings Part Numbering Prefix Example: Series RSI Suffix RSI 04 A09 HB - 09 - 30 R12 Height Material Fitting Type Width 04 05 06 07 Aluminum 9” Rung Spacing HB = Horizontal Bend *HT = Horizontal Tee *HX = Horizontal Cross VI = Vertical Inside Bend VO = Vertical Outside Bend *VTD = Vertical Tee Down *VTU = Vertical Tee Up 06 = 6" 09 = 9" 12 = 12" 18 = 18" 24 = 24" 30 = 30" 36 = 36" = = = = 4" 5" 6" 7" *Angle not required in part number Angle 30 45 60 90 = = = = 30° 45° 60° 90° Radius R12 = 12" R24 = 24" Horizontal Reducing / Expanding Tee or Cross Fittings Part Numbering Prefix Example: Series RSI Height 04 05 06 07 = = = = 4" 5" 6" 7" Suffix RSI 04 A09 ET - 09 - 12 - R12 Material Fitting Type Width1 Width2 Radius Aluminum 9” Rung Spacing ET = Expanding Tee RT = Reducing Tee RX = Expanding/Reducing Cross 06 = 6" 09 = 9" 12 = 12" 18 = 18" 24 = 24" 30 = 30" 36 = 36" 06 = 6" 09 = 9" 12 = 12" 18 = 18" 24 = 24" 30 = 30" 36 = 36" R12 = 12" R24 = 24" For aluminum 4", 5", 6", 7" vented or non-ventilated bottom add VB or SB as shown below. Prefix Prefix RSI05AVBHB - 24 - 90R24 RSI05ASBHB - 24 - 90R24 Vented Bottom Green = Fastest shipped items Non-Ventilated Bottom Black = Normal lead-time items RER-19 Red = Normally long lead-time items Cable Tray Systems REDI-RAIL™ - Fittings Horizontal Bends 90° 60° 45° 30° (HB) 1 pair splice plates with hardware included. Bottoms manufactured: 90˚ Horizontal Bend 60˚ Horizontal Bend 45˚ Horizontal Bend 90˚ HB 60˚ HB C C C C R R 12 (mm) 305 in. (mm) 6 9 609 (7 A 90˚ Horizontal Bend Dimensions Catalog No. A B A 60˚ Horizontal Bend Dimensions Catalog No. A B C (mm) in. (mm) in. (mm) 152 (Pre)HB-06-90R12 181/16 459 181/16 459 181/16 459 228 (Pre)HB-09-90R12 199/16 497 199/16 497 199/16 12 305 (Pre)HB-12-90R12 211/16 535 211/16 535 18 457 (Pre)HB-19-90R12 241/16 611 241/16 24 609 (Pre)HB-24-90R12 271/16 30 762 (Pre)HB-30-90R12 301/16 36 914 (Pre)HB-36-90R12 6 24 305 609 C in. (mm) in. (mm) in. (mm) (Pre)HB-06-60R12 179/16 445 101/8 258 1111/16 297 497 (Pre)HB-09-60R12 1813/16 478 107/8 277 129/16 319 211/16 535 (Pre)HB-12-60R12 201/8 511 115/8 296 137/16 341 611 241/16 611 (Pre)HB-18-60R12 2234 577 131/8 334 153/16 385 687 271/16 687 271/16 687 (Pre)HB-24-60R12 255/16 643 145/8 372 167/8 429 763 301/16 763 301/16 763 (Pre)HB-30-60R12 2715/16 709 161/8 410 185/8 473 331/16 840 331/16 840 331/16 840 (Pre)HB-36-60R12 301/2 775 175/8 448 203/8 517 152 (Pre)HB-06-90R24 301/16 763 301/16 763 301/16 763 (Pre)HB-06-60R24 2715/16 709 161/8 410 185/8 473 228 (Pre)HB-09-90R24 319/16 802 319/16 802 319/16 802 (Pre)HB-09-60R24 291/4 742 167/8 429 191/2 495 12 305 (Pre)HB-12-90R24 331/16 840 331/16 840 331/16 840 (Pre)HB-12-60R24 301/2 775 175/8 448 203/8 517 18 457 (Pre)HB-18-90R24 361/16 916 361/16 916 361/16 916 (Pre)HB-18-60R24 331/8 841 191/8 486 221/8 561 24 609 (Pre)HB-24-90R24 391/16 992 391/16 992 391/16 992 (Pre)HB-24-60R24 353/4 907 205/8 524 2313/16 605 30 762 (Pre)HB-30-90R24 421/16 1068 421/16 1068 421/16 1068 (Pre)HB-30-60R24 385/16 973 221/8 562 259/16 649 36 914 (Pre)HB-36-90R24 451/16 1144 451/16 1144 451/16 1144 (Pre)HB-36-60R24 4015/16 1039 235/8 600 275/16 693 45˚ Horizontal Bend 12 R 6) 3" (76 in. 9 24 R ) 3" REDI-RAIL in. B B A A Tray Width 30˚ HB B 3" (76) Bend Radius R C ) C C (76 B 45˚ HB 3" C 30˚ Horizontal Bend 09 = 9" Rung Spacing VB = 4" Rung Spacing SB = Flat sheet over 12" Rung Spacing 30˚ Horizontal Bend 6 152 (Pre)HB-06-45R12 153/4 400 61/2 165 93/16 233 (Pre)HB-06-30R12 133/16 338 39/16 90 71/16 180 9 228 (Pre)HB-09-45R12 1613/16 427 615/16 176 913/16 249 (Pre)HB-09-30R12 1315/16 354 33/4 95 71/2 190 12 305 (Pre)HB-12-45R12 177/8 454 77/16 189 101/2 267 (Pre)HB-12-30R12 1411/16 373 315/16 100 77/8 200 18 457 (Pre)HB-18-45R12 201/2 521 85/16 211 113/4 298 (Pre)HB-18-30R12 163/16 411 45/16 110 811/16 220 24 609 (Pre)HB-24-45R12 221/16 560 93/16 233 1215/16 328 (Pre)HB-24-30R12 1711/16 449 43/4 120 91/2 241 30 762 (Pre)HB-30-45R12 245/16 617 101/16 255 141/4 362 (Pre)HB-30-30R12 193/16 487 51/8 131 105/16 261 36 914 (Pre)HB-36-45R12 267/16 671 1015/16 278 157/16 392 (Pre)HB-36-30R12 2011/16 525 59/16 141 111/16 282 6 152 (Pre)HB-06-45R24 245/16 617 101/16 255 143/16 360 (Pre)HB-06-30R24 193/16 487 51/8 131 105/16 261 9 228 (Pre)HB-09-45R24 251/4 641 101/2 267 1413/16 376 (Pre)HB-09-30R24 1915/16 506 55/16 136 1011/16 271 12 305 (Pre)HB-12-45R24 267/16 671 1015/16 278 157/16 392 (Pre)HB-12-30R24 2011/16 525 59/16 141 111/16 282 18 457 (Pre)HB-18-45R24 289/16 725 1113/16 300 1611/16 424 (Pre)HB-18-30R24 223/16 563 515/16 151 117/8 302 24 609 (Pre)HB-24-45R24 3011/16 779 1211/16 322 1715/16 456 (Pre)HB-24-30R24 2311/16 601 63/8 161 1211/16 322 30 762 (Pre)HB-30-45R24 3213/16 833 139/16 345 193/16 487 (Pre)HB-30-30R24 253/16 640 63/4 171 131/2 343 36 914 (Pre)HB-36-45R24 3415/16 887 147/16 367 207/16 519 (Pre)HB-36-30R24 2611/16 678 71/8 182 145/16 363 (Pre) See page RER-19 for catalog number prefix. Width dimensions are to inside wall. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are millimeters unless otherwise specified. Cable Tray Systems RER-20 REDI-RAIL™ - Fittings Horizontal Tee (HT) 2 pair splice plates with hardware included. Bend Radius R in. (mm) REDI-RAIL 12 305 HT B 3" (76) W A 24 R 609 Tray Width W in. Horizontal Tee Dimensions Catalog No. A B (mm) in. 6 152 (Prefix)HT-06-R12 181/16 9 228 (Prefix)HT-09-R12 199/16 12 305 (Prefix)HT-12-R12 18 457 (Prefix)HT-18-R12 (mm) in. (mm) 458 363/4 933 497 397/8 1013 211/16 535 421/4 1073 241/16 611 481/2 1232 1392 24 609 (Prefix)HT-24-R12 271/16 687 5413/16 30 762 (Prefix)HT-30-R12 301/16 763 601/4 1530 36 914 (Prefix)HT-36-R12 331/16 839 669/16 1691 6 152 (Prefix)HT-06-R24 301/16 763 601/16 1525 9 228 (Prefix)HT-09-R24 319/16 801 631/4 1606 12 305 (Prefix)HT-12-R24 331/16 839 669/16 1691 18 457 (Prefix)HT-18-R24 361/16 916 721/16 1830 24 609 (Prefix)HT-24-R24 391/16 992 783/8 1991 30 762 (Prefix)HT-30-R24 421/16 1068 845/8 2150 (Prefix)HT-36-R24 451/16 1144 9015/16 2310 36 914 (Prefix) See page RER-19 for catalog number prefix. Horizontal Cross (HX) 3 pair splice plates with hardware included. Bend Radius R in. 12 (mm) 305 HX B 3" (76) W R A 24 609 Tray Width W Horizontal Cross Dimensions Catalog No. A B in. (mm) in. (mm) 6 152 (Prefix)HX-06-R12 181/16 458 363/4 in. (mm) 933 9 228 (Prefix)HX-09-R12 199/16 497 397/8 1013 12 305 (Prefix)HX-12-R12 211/16 535 421/4 1073 18 457 (Prefix)HX-18-R12 241/16 611 481/2 1232 24 609 (Prefix)HX-24-R12 271/16 687 5413/16 1392 30 762 (Prefix)HX-30-R12 301/16 763 601/4 1530 36 914 (Prefix)HX-36-R12 331/16 839 669/16 1691 6 152 (Prefix)HX-06-R24 301/16 763 601/16 9 228 (Prefix)HX-09-R24 319/16 801 631/4 1606 12 305 (Prefix)HX-12-R24 331/16 839 669/16 1691 18 457 (Prefix)HX-18-R24 361/16 916 721/16 1830 24 609 (Prefix)HX-24-R24 391/16 992 783/8 1991 30 762 (Prefix)HX-30-R24 421/16 1068 845/8 2150 36 914 (Prefix)HX-36-R24 451/16 1144 9015/16 2310 1551 (Prefix) See page RER-19 for catalog number prefix. Width dimensions are to inside wall. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are millimeters unless otherwise specified. RER-21 Cable Tray Systems REDI-RAIL™ - Fittings Horizontal Reducing Tee (RT) 2 pair splice plates with hardware included. RT B R A 3" (76) W1 R = Radius W2 Radius Width W2 Width W1 Fitting To complete catalog number, insert fitting prefix. Tray Width * Insert Radius 12" Radius REDI-RAIL Prefix RT - 36 - 18 - R24 24" Radius (12 for 12" or 24 for 24") W1 in. W2 (mm) in. (mm) 228 6 152 12 305 6 9 152 228 18 475 6 9 12 9 24 30 36 Catalog No. A B A B in. (mm) in. (mm) in. (mm) in. (mm) (Prefix)RT-09-06-R* 199/16 497 363/4 933 319/16 801 611/16 1551 (Prefix)RT-12-06-R* (Prefix)RT-12-09-R* 211/16 211/16 535 535 363/4 397/8 933 1013 331/16 331/16 839 839 611/16 641/4 1551 1631 152 228 305 (Prefix)RT-18-06-R* (Prefix)RT-18-09-R* (Prefix)RT-18-12-R* 241/16 241/16 241/16 611 611 611 363/4 397/8 421/4 933 1013 1073 361/16 361/16 361/16 916 916 916 611/16 641/4 669/16 1551 1631 1691 609 6 9 12 18 152 228 305 457 (Prefix)RT-24-06-R* (Prefix)RT-24-09-R* (Prefix)RT-24-12-R* (Prefix)RT-24-18-R* 271/16 271/16 271/16 271/16 687 687 687 687 363/4 397/8 421/4 481/2 933 1013 1073 1232 391/16 391/16 391/16 391/16 992 992 992 992 611/16 641/4 669/16 721/16 1551 1631 1691 1830 762 6 9 12 18 24 152 228 305 457 609 (Prefix)RT-30-06-R* (Prefix)RT-30-09-R* (Prefix)RT-30-12-R* (Prefix)RT-30-18-R* (Prefix)RT-30-24-R* 301/16 301/16 301/16 301/16 301/16 763 763 763 763 763 363/4 397/8 421/4 481/2 5413/16 933 1013 1073 1232 1392 421/16 421/16 421/16 421/16 421/16 1068 1068 1068 1068 1068 611/16 641/4 669/16 721/16 783/8 1551 1631 1691 1830 1991 914 6 9 12 18 24 30 152 228 305 457 609 762 (Prefix)RT-36-06-R* (Prefix)RT-36-09-R* (Prefix)RT-36-12-R* (Prefix)RT-36-18-R* (Prefix)RT-36-24-R* (Prefix)RT-36-30-R* 331/16 331/16 331/16 331/16 331/16 331/16 839 839 839 839 839 839 363/4 397/8 421/4 481/2 5413/16 601/4 933 1013 1073 1232 1392 1532 451/16 451/16 451/16 451/16 451/16 451/16 1144 1144 1144 1144 1144 1144 611/16 641/4 669/16 721/16 783/8 845/8 1551 1631 1691 1830 1991 2150 (Prefix) See page RER-19 for catalog number prefix. Width dimensions are to inside wall. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are millimeters unless otherwise specified. Cable Tray Systems RER-22 REDI-RAIL™ - Fittings Horizontal Expanding Tee (ET) 2 pair splice plates with hardware included. ET B A R R = Radius 3" (76) W1 W2 REDI-RAIL Prefix ET - 09 - 30 - R12 Radius Width W2 Width W1 Fitting To complete catalog number, insert fitting prefix. Tray Width *Insert Radius 12" Radius 24" Radius (12 for 12", 24 for 24”) W1 in. W2 A in. 152 9 12 18 24 30 36 228 305 457 609 762 914 (Prefix)ET-06-09-R* (Prefix)ET-06-12-R* (Prefix)ET-06-18-R* (Prefix)ET-06-24-R* (Prefix)ET-06-30-R* (Prefix)ET-06-36-R* 181/16 228 12 18 24 30 36 305 457 609 762 914 12 305 18 24 30 36 18 457 24 30 9 in. Catalog No. (mm) 6 (mm) B (mm) in. 181/16 181/16 181/16 181/16 181/16 458 458 458 458 458 458 397/8 (Prefix)ET-09-12-R* (Prefix)ET-09-18-R* (Prefix)ET-09-24-R* (Prefix)ET-09-30-R* (Prefix)ET-09-36-R* 199/16 199/16 199/16 199/16 199/16 457 609 762 914 (Prefix)ET-12-18-R* (Prefix)ET-12-24-R* (Prefix)ET-12-30-R* (Prefix)ET-12-36-R* 24 30 36 609 762 914 609 30 36 762 36 A (mm) in. 421/4 481/2 5413/16 601/4 669/16 1013 1073 1232 1392 1532 1691 301/16 497 497 497 497 497 421/4 481/2 5413/16 601/4 669/16 211/16 211/16 211/16 211/16 535 535 535 535 (Prefix)ET-18-24-R* (Prefix)ET-18-30-R* (Prefix)ET-18-36-R* 241/16 241/16 241/16 762 914 (Prefix)ET-24-30-R* (Prefix)ET-24-36-R* 914 (Prefix)ET-30-36-R* B (mm) in. (mm) 301/16 301/16 301/16 301/16 301/16 763 763 763 763 763 763 641/4 669/16 721/16 783/8 845/8 9015/16 1631 1691 1830 1991 2150 2310 1073 1232 1392 1532 1691 319/16 319/16 319/16 319/16 319/16 801 801 801 801 801 669/16 721/16 783/8 845/8 9015/16 1691 1830 1991 2150 2310 481/2 5413/16 601/4 669/16 1232 1392 1532 1691 331/16 331/16 331/16 331/16 839 839 839 839 721/16 783/8 845/8 9015/16 1830 1991 2150 2310 611 611 611 5413/16 601/4 669/16 1392 1532 1691 361/16 361/16 361/16 916 916 916 783/8 845/8 9015/16 1991 2150 2310 271/16 271/16 687 687 601/4 669/16 1532 1691 391/16 391/16 992 992 845/8 9015/16 2150 2310 301/16 763 669/16 1691 421/16 1068 9015/16 2310 (Prefix) See page RER-19 for catalog number prefix. Width dimensions are to inside wall. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are millimeters unless otherwise specified. RER-23 Cable Tray Systems REDI-RAIL™ - Fittings Horizontal Expanding/Reducing Cross (RX) 3 pair splice plates with hardware included. RX A B R 3" (76) W1 W2 REDI-RAIL Prefix RX - 09 - 24 - R24 Radius Width W2 Width W1 Fitting To complete catalog number, insert fitting prefix. Tray Width * Insert Radius 12" Radius 24" Radius (12 for 12", 24 for 24”) W1 in. W2 A in. 152 9 12 18 24 30 36 228 305 457 609 762 914 (Prefix)RX-06-09-R* (Prefix)RX-06-12-R* (Prefix)RX-06-18-R* (Prefix)RX-06-24-R* (Prefix)RX-06-30-R* (Prefix)RX-06-36-R* 363/4 228 12 18 24 30 36 305 457 609 762 914 12 305 18 24 30 36 18 457 24 30 9 in. Catalog No. (mm) 6 (mm) B (mm) in. 363/4 363/4 363/4 363/4 363/4 933 933 933 933 933 933 397/8 (Prefix)RX-09-12-R* (Prefix)RX-09-18-R* (Prefix)RX-09-24-R* (Prefix)RX-09-30-R* (Prefix)RX-09-36-R* 397/8 397/8 397/8 397/8 397/8 457 609 762 914 (Prefix)RX-12-18-R* (Prefix)RX-12-24-R* (Prefix)RX-12-30-R* (Prefix)RX-12-36-R* 24 30 36 609 762 914 609 30 36 762 36 A (mm) in. 421/4 481/2 5413/16 601/4 669/16 1013 1073 1232 1392 1532 1691 601/16 1013 1013 1013 1013 1013 421/4 481/2 5413/16 601/4 669/16 421/4 421/4 421/4 421/4 1073 1073 1073 1073 (Prefix)RX-18-24-R* (Prefix)RX-18-30-R* (Prefix)RX-18-36-R* 481/2 481/2 481/2 762 914 (Prefix)RX-24-30-R* (Prefix)RX-24-36-R* 914 (Prefix)RX-30-36-R* in. (mm) 601/16 601/16 601/16 601/16 601/16 1525 1525 1525 1525 1525 1525 641/4 669/16 721/16 783/8 845/8 9015/16 1631 1691 1830 1991 2150 2310 1073 1232 1392 1532 1691 641/4 641/4 641/4 641/4 641/4 1632 1632 1632 1632 1632 669/16 721/16 783/8 845/8 9015/16 1691 1830 1991 2150 2310 481/2 5413/16 601/4 669/16 1232 1392 1532 1691 669/16 669/16 669/16 669/16 1691 1691 1691 1691 721/16 783/8 845/8 9015/16 1830 1991 2150 2310 1232 1232 1232 5413/16 601/4 669/16 1392 1532 1691 721/16 721/16 721/16 1830 1830 1830 783/8 845/8 9015/16 1991 2150 2310 5413/16 5413/16 1392 1392 601/4 669/16 1532 1691 783/8 783/8 1991 1991 845/8 9015/16 2150 2310 601/4 1530 669/16 1691 845/8 2149 9015/16 2310 (Prefix) See page RER-19 for catalog number prefix. Width dimensions are to inside wall. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are millimeters unless otherwise specified. Cable Tray Systems B (mm) RER-24 REDI-RAIL™ - Fittings Vertical Bend 90° (VO, VI) 1 pair splice plates with hardware included. 90° VI R 3" (76) B C C R B A C 90° Vertical Outside 90° Vertical Inside REDI-RAIL 90˚ VO C 3" (76) A 90° Vertical Inside (VI) Bend Siderail Height Bend Radius R in. (mm) 12 24 305 609 in. (mm) 6 9 12 18 24 30 36 6 9 12 18 24 30 36 152 228 305 457 609 762 914 152 228 305 457 609 762 914 90° (mm) 12 24 Catalog No. (Pre)VI-06-90R12 (Pre)VI-09-90R12 (Pre)VI-12-90R12 (Pre)VI-18-90R12 (Pre)VI-24-90R12 (Pre)VI-30-90R12 (Pre)VI-36-90R12 (Pre)VI-06-90R24 (Pre)VI-09-90R24 (Pre)VI-12-90R24 (Pre)VI-18-90R24 (Pre)VI-24-90R24 (Pre)VI-30-90R24 (Pre)VI-36-90R24 5” 6” A B C A B C 181/2" 181/2" 181/2" 191/2" 191/2" 191/2" (470) (470) (470) (495) (495) 301/2" 301/2" 301/2" 311/2" (851) (851) (851) (800) A B 7” C A B C 201/2" 201/2" 201/2" 211/2" 211/2" 211/2" (495) (521) (521) (521) (546) (546) (546) 311/2" 311/2" 321/2" 321/2" 321/2" 331/2" 331/2" 331/2" (800) (800) (825) (825) (851) (851) (851) (825) Vertical Outside (VO) Bend Bend Radius R in. 4” Width 305 609 Siderail Height 4” - 7” Width in. (mm) 6 9 12 18 24 30 36 6 9 12 18 24 30 36 152 228 305 457 609 762 914 152 228 305 457 609 762 914 Catalog No. (Pre)VO-06-90R12 (Pre)VO-09-90R12 (Pre)VO-12-90R12 (Pre)VO-18-90R12 (Pre)VO-24-90R12 (Pre)VO-30-90R12 (Pre)VO-36-90R12 (Pre)VO-06-90R24 (Pre)VO-09-90R24 (Pre)VO-12-90R24 (Pre)VO-18-90R24 (Pre)VO-24-90R24 (Pre)VO-30-90R24 (Pre)VO-36-90R24 A B C 15" 15" 15" (381) (381) (381) 27" 27" 27" (686) (686) (686) (Pre) See page RER-19 for catalog number prefix. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are millimeters unless otherwise specified. RER-25 Cable Tray Systems REDI-RAIL™ - Fittings Vertical Bend 60° (VO, VI) 1 pair splice plates with hardware included. 60˚ VI 3" (76) C B 60˚ VO C R R 3" (76) A B C C A 60° Vertical Inside 60° Vertical Outside REDI-RAIL 60° Vertical Inside (VI) Bend Siderail Height Bend Radius R in. 12 24 (mm) 305 609 in. (mm) 6 9 12 18 24 30 36 6 9 12 18 24 30 36 152 228 305 457 609 762 914 152 228 305 457 609 762 914 60° 12 24 Catalog No. (Pre)VI-06-60R12 (Pre)VI-09-60R12 (Pre)VI-12-60R12 (Pre)VI-18-60R12 (Pre)VI-24-60R12 (Pre)VI-30-60R12 (Pre)VI-36-60R12 (Pre)VI-06-60R24 (Pre)VI-09-60R24 (Pre)VI-12-60R24 (Pre)VI-18-60R24 (Pre)VI-24-60R24 (Pre)VI-30-60R24 (Pre)VI-36-60R24 5” A B 6” A B C C A B 18" 103/8" 12" (457) (263) (305) (478) (276) (319) 283/8" 163/8" 1815/16" 291/4" 167/8" 191/2" 301/16" 173/8" (721) (416) (428) (495) 1813/16" 107/8" 129/16" 1911/16" 113/8" (481) (743) (500) (763) (289) (441) Vertical Outside (VO) Bend Bend Radius R in. 4” Width (mm) 305 609 Siderail Height 4” - 7” Width in. (mm) 6 9 12 18 24 30 36 6 9 12 18 24 30 36 152 228 305 457 609 762 914 152 228 305 457 609 762 914 Catalog No. (Pre)VO-06-60R12 (Pre)VO-09-60R12 (Pre)VO-12-60R12 (Pre)VO-18-60R12 (Pre)VO-24-60R12 (Pre)VO-30-60R12 (Pre)VO-36-60R12 A B C 147/8" 85/8" 915/16" (378) (219) (252) 145/8" 167/8" (371) (428) (Pre)VO-06-60R24 (Pre)VO-09-60R24 (Pre)VO-12-60R24 255/16" (Pre)VO-18-60R24 (643) (Pre)VO-24-60R24 (Pre)VO-30-60R24 (Pre)VO-36-60R24 (Pre) See page RER-19 for catalog number prefix. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are millimeters unless otherwise specified. Cable Tray Systems RER-26 7” C A B C 131/8" 209/16" 117/8" 1311/16" (333) (301) (347) 201/16" 3015/16" 177/8" 205/8" (509) (522) (786) (454) (524) REDI-RAIL™ - Fittings Vertical Bend 45° (VO, VI) 1 pair splice plates with hardware included. 3" (76) 45° VI 45˚ VO C C R R C 3" (76) B B C A A REDI-RAIL 45° Vertical Inside 45° Vertical Outside 45° Vertical Inside (VI) Bend Siderail Height Bend Radius R in. (mm) 12 24 305 609 in. (mm) 6 9 12 18 24 30 36 6 9 12 18 24 30 36 152 228 305 457 609 762 914 152 228 305 457 609 762 914 45° (mm) 12 24 Catalog No. (Pre)VI-06-45R12 (Pre)VI-09-45R12 (Pre)VI-12-45R12 (Pre)VI-18-45R12 (Pre)VI-24-45R12 (Pre)VI-30-45R12 (Pre)VI-36-45R12 (Pre)VI-06-45R24 (Pre)VI-09-45R24 (Pre)VI-12-45R24 (Pre)VI-18-45R24 (Pre)VI-24-45R24 (Pre)VI-30-45R24 (Pre)VI-36-45R24 5” 6” 7” A B C A B C A B C A 161/8" 611/16" 97/16" 167/8" 7" 97/8" 179/16" 71/4" 101/4" 181/4" 79/16" 1011/16" (409) (170) (239) (428) (178) (251) (446) (184) (260) (463) (192) 26" 103/4" 151/4" 263/4" 111/16" 155/8" (660) (273) (387) (679) 245/8" 103/16" 147/16" 255/16" 101/2" 1413/16" (625) (259) (366) (643) (267) (376) B (281) C (271) (397) Vertical Outside (VO) Bend Bend Radius R in. 4” Width 305 609 Siderail Height 4” - 7” Width in. (mm) 6 9 12 18 24 30 36 6 9 12 18 24 30 36 152 228 305 457 609 762 914 152 228 305 457 609 762 914 Catalog No. (Pre)VO-06-45R12 (Pre)VO-09-45R12 (Pre)VO-12-45R12 (Pre)VO-18-45R12 (Pre)VO-24-45R12 (Pre)VO-30-45R12 (Pre)VO-36-45R12 (Pre)VO-06-45R24 (Pre)VO-09-45R24 (Pre)VO-12-45R24 (Pre)VO-18-45R24 (Pre)VO-24-45R24 (Pre)VO-30-45R24 (Pre)VO-36-45R24 A B C 135/8" 55/8" 8" (346) (136) (203) 221/8" 93/16" 1215/16" (562) (233) (328) (Pre) See page RER-19 for catalog number prefix. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are millimeters unless otherwise specified. RER-27 Cable Tray Systems REDI-RAIL™ - Fittings Vertical Bend 30° (VO, VI) 1 pair splice plates with hardware included. 3" (76) 30˚ VI 30˚ VO C C R B R C 3" (76) B C A A 30° Vertical Inside 30° Vertical Outside REDI-RAIL 30° Vertical Inside (VI) Bend Siderail Height Bend Radius R in. 12 24 (mm) 305 609 in. (mm) 6 9 12 18 24 30 36 6 9 12 18 24 30 36 152 228 305 457 609 762 914 152 228 305 457 609 762 914 30° 12 24 Catalog No. A B (Pre)VI-06-30R12 (Pre)VI-09-30R12 (Pre)VI-12-30R12 137/16" (Pre)VI-18-30R12 (341) (Pre)VI-24-30R12 (Pre)VI-30-30R12 (Pre)VI-36-30R12 (Pre)VI-06-30R24 (Pre)VI-09-30R24 (Pre)VI-12-30R24 197/16" (Pre)VI-18-30R24 (493) (Pre)VI-24-30R24 (Pre)VI-30-30R24 (Pre)VI-36-30R24 5” C A 6” C A B C A B C 35/8" 73/16" 1315/16" 33/4" 77/16" 147/16" 37/8" 73/4" 147/8" 4" 8" (92) (182) (95) (189) (366) (98) (197) (378) (101) (203) 53/16" 107/16" 1915/16" 55/16" 1011/16" 207/16" 57/16" 1015/16" 207/8" 55/8" 113/16" (132) (143) (284) (265) (354) (506) (135) (271) (519) (mm) 305 609 Siderail Height 4” - 7” Width in. (mm) 6 9 12 18 24 30 36 6 9 12 18 24 30 36 152 228 305 457 609 762 914 152 228 305 457 609 762 914 Catalog No. (Pre)VO-06-30R12 (Pre)VO-09-30R12 (Pre)VO-12-30R12 (Pre)VO-18-30R12 (Pre)VO-24-30R12 (Pre)VO-30-30R12 (Pre)VO-36-30R12 (Pre)VO-06-30R24 (Pre)VO-09-30R24 (Pre)VO-12-30R24 (Pre)VO-18-30R24 (Pre)VO-24-30R24 (Pre)VO-30-30R24 (Pre)VO-36-30R24 A B C 115/8" 31/8" 61/4" (295) (79) (159) 175/8" 43/4" 97/16" (447) (120) (239) (Pre) See page RER-19 for catalog number prefix. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are millimeters unless otherwise specified. Cable Tray Systems 7” B Vertical Outside (VO) Bend Bend Radius R in. 4” Width RER-28 (138) (278) (530) REDI-RAIL™ - Fittings Vertical Tee Up/Down (VTU/VTD) 2 pair splice plates with hardware included. VT VTD B 3" (76) H R REDI-RAIL A VTU Bend Radius R in. 12” (305) 24” (609) Tray Width Side Rail Height "H" (*) Insert U for Tee Up Insert D for Tee Down in. (mm) Catalog No. 6 9 12 18 24 30 36 6 9 12 18 24 30 36 152 228 305 457 609 762 914 152 228 305 457 609 762 914 (Prefix)VT(*)-06-R12 (Prefix)VT(*)-09-R12 (Prefix)VT(*)-12-R12 (Prefix)VT(*)-18-R12 (Prefix)VT(*)-24-R12 (Prefix)VT(*)-30-R12 (Prefix)VT(*)-36-R12 (Prefix)VT(*)-06-R24 (Prefix)VT(*)-09-R24 (Prefix)VT(*)-12-R24 (Prefix)VT(*)-18-R24 (Prefix)VT(*)-24-R24 (Prefix)VT(*)-30-R24 (Prefix)VT(*)-36-R24 4" - 7” A 4” B 5" B 6" B 7" B in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) 15 381 337/16 849 343/8 874 353/8 899 363/8 924 27 686 577/16 1458 583/8 1483 593/8 1508 603/8 1533 (Prefix) See page RER-19 for catalog number prefix. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are millimeters unless otherwise specified. RER-29 Cable Tray Systems REDI-RAIL™ REDI-RAIL Cable Tray Systems RER-30 Series 1 Steel Series 1 Steel LST-1 Cable Tray Systems Series 1 Steel - Straight Sections Series 1 Steel How The Service Advisor Works B-Line knows that your time is important! That’s why the color-coding system in this catalog is designed to help you select products that fit your service needs. Products are marked to indicate the typical lead time for orders of 50 pieces or less. Customer: How do I select my straight sections. covers, or fittings so that I get the quickest turnaround? Service Advisor: Each part of our selection chart is shown in colors. If any section of a part number is a different color, the part will typically ship with the longer lead time represented by the colors. Green = Fastest shipped items Black = Normal lead-time items Red = Normally long lead-time items Example: 156G 09 - 24 - 144 Part will have a long lead time because of the 156G material. Changing the part number from 156G to 156P will change the coding to black for all sections and reduce lead time. Cable Tray Systems LST-2 Series 1 Steel - Straight Sections 3" NEMA VE 1 Loading Depth Actual Loading Depth = 3.077" Straight Section Part Numbering Prefix Example: 148 P 09 - 24 - 144 Series Material Type P = Pre-Galvanized Steel G = Hot Dip Galvanized After Fabrication Steel 148 Trough6" thru 24" wide 04 = Vented Bottom SB = Non-Ventilated Bottom Rung Spacing For side rail & rung data, see chart on pages AP-5 & AP-6 Ladder Type 06 09 12 18 24 30 36 = = = = = = = 6" 9" 12" 18" 24" 30" 36" ¨ ¡ Length 144 = 12 ft. 120 = 10 ft. ¨Primary 148 Length. Length. ¡Secondary See page CTS-23 for explanation of lengths. See page APP-1 for additional rung options. *SB available for all widths. Series 1 Steel Overall Width (Width + 1/8”) Width Ladder06 = 6" rung spacing 09 = 9" rung spacing 12 = 12" rung spacing Ventilated Bottom Non-Ventilated (Specify Rung Spacing) Values are based on simple beam tests per NEMA VE 1 on 36" wide cable tray with rungs spaced on 12" centers. The published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply the published load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the cable tray being installed. B-Line Series Side Rail Dimensions .875 148 3.625 3.077 18 gauge NEMA, CSA & UL Classifications Span Load ft lbs/ft Deflection Multiplier Design Factors for Two Rails NEMA: 12A, 8C CSA: C1-3m UL Cross-Sectional Area: 0.40 in2 6 8 10 12 204* 115 73 51 0.0011 0.0036 0.0087 0.0181 Area=0.51 in2 Sx=0.48 in3 Ix=0.89 in4 Span Load meters kg/m Deflection Multiplier Design Factors for Two Rails 1.8 2.4 3.0 3.7 304* 171 109 76 0.019 0.061 0.149 0.309 Area=3.29 cm2 Sx=7.87 cm3 Ix=37.04 cm4 *When using 12" rung spacing load capacity is limited to 195 lbs/ft (290.16 kg/m) for 36" tray width. When cable trays are used in continuous spans, the deflection of the cable tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. Green = Fastest shipped items Black = Normal lead-time items LST-3 Red = Normally long lead-time items Cable Tray Systems Series 1 Steel - Straight Sections 4" NEMA VE 1 Loading Depth Actual Loading Depth = 3.628" Straight Section Part Numbering Prefix Example: 156 P 09 - 24 - 144 Series 156 Material Type P = Pre-Galvanized Steel G = Hot Dip Galvanized After Fabrication Steel Trough04 = Vented Bottom SB = Non-Ventilated Bottom Rung Spacing Overall Width (Width + 1/8”) Width Ladder06 = 6" rung spacing 09 = 9" rung spacing 12 = 12" rung spacing 06 09 12 18 24 30 36 = = = = = = = ¨ 6" 9" 12" 18" 24" 30" 36" ¡ Length 144 = 12 ft. 120 = 10 ft. ¨Primary 156 Length. Length. ¡Secondary See page CTS-23 for explanation of lengths. For side rail & rung data, see chart on pages AP-5 & AP-6 Ventilated Bottom Ladder Type Non-Ventilated (Specify Rung Spacing) Values are based on simple beam tests per NEMA VE 1 on 36" wide cable tray with rungs spaced on 12" centers. Cable trays will support without collapse a 200 lb. (90.7 kg) concentrated load over and above the published loads. The published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply the published load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the cable tray being installed. B-Line Series Side Rail Dimensions NEMA, CSA & UL Classifications Span Load ft lbs/ft Deflection Multiplier Design Factors for Two Rails NEMA: 12B, 8C CSA: C1-3m UL Cross-Sectional Area: 0.40 in2 6 8 10 12 304* 171 109 76 0.0007 0.0021 0.0051 0.011 Area=0.68 in2 Sx=0.724 in3 Ix=1.517 in4 Span Load meters kg/m Deflection Multiplier Design Factors for Two Rails 1.8 2.4 3.0 3.7 452* 254 163 113 0.011 0.036 0.087 0.181 Area=4.39 cm2 Sx=11.86 cm3 Ix=63.14 cm4 .875 156 4.188 3.628 16 gauge *When using 12" rung spacing, load capacity is limited to 234 lbs/ft (348.192 kg/m) for 30" tray width and 195 lbs/ft (290.16 kg/m) for 36" tray width. When trays are used in continuous spans, the deflection of the tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. Green = Fastest shipped items Cable Tray Systems Black = Normal lead-time items LST-4 Red = Normally long lead-time items Series 1 Steel See page APP-1 for additional rung options. *SB available for all widths. Series 1 Steel - Straight Sections 5" NEMA VE 1 Loading Depth Actual Loading Depth = 4.628" Straight Section Part Numbering Prefix Example: 166 P 09 - 24 - 144 Series Material Type P = Pre-Galvanized Steel G = Hot Dip Galvanized After Fabrication Steel 166 Trough04 = Vented Bottom SB = Non-Ventilated Bottom Rung Spacing For side rail & rung data, see chart on pages AP-5 & AP-6 06 09 12 18 24 30 36 = = = = = = = 6" 9" 12" 18" 24" 30" 36" ¨ ¡ Length 144 = 12 ft. 120 = 10 ft. ¨Primary 166 Length. Length. ¡Secondary See page CTS-23 for explanation of lengths. See page APP-1 for additional rung options. *SB available for all widths. Series 1 Steel Overall Width (Width + 1/8”) Width Ladder06 = 6" rung spacing 09 = 9" rung spacing 12 = 12" rung spacing Ladder Type Ventilated Bottom Non-Ventilated (Specify Rung Spacing) Values are based on simple beam tests per NEMA VE 1 on 36" wide cable tray with rungs spaced on 12" centers. Cable trays will support without collapse a 200 lb. (90.7 kg) concentrated load over and above published loads. The published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply the published load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the cable tray being installed. B-Line Series Side Rail Dimensions .750 166 5.188 4.628 NEMA, CSA & UL Classifications Span Load ft lbs/ft Deflection Multiplier Design Factors for Two Rails NEMA: 12B, 8C CSA: C1-3m UL Cross-Sectional Area: 0.70 in2 6 8 10 12 308* 173 111 77 0.0004 0.0013 0.0032 0.0067 Area=0.77 in2 Sx=0.93 in3 Ix=2.40 in4 Span Load meters kg/m Deflection Multiplier Design Factors for Two Rails 1.8 2.4 3.0 3.7 458* 258 165 115 0.007 0.023 0.055 0.114 Area=4.97 cm2 Sx=15.24 cm3 Ix=99.90 cm4 16 gauge *When using 12" rung spacing, the load capacity is limited to 234 lbs/ft (348.192 kg/m) for 30" tray width and 195 lbs/ft (290.16 kg/m) for 36" tray width. When trays are used in continuous spans, the deflection of the tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. Green = Fastest shipped items Black = Normal lead-time items LST-5 Red = Normally long lead-time items Cable Tray Systems Series 1 Steel - Straight Sections 6" NEMA VE 1 Loading Depth Actual Loading Depth = 5.628" Straight Section Part Numbering Prefix Example: 176 P 09 - 24 - 144 Series 176 Material Type P = Pre-Galvanized Steel G = Hot Dip Galvanized After Fabrication Steel Trough04 = Vented Bottom SB = Non-Ventilated Bottom Rung Spacing Overall Width (Width + 1/8”) Width Ladder06 = 6" rung spacing 09 = 9" rung spacing 12 = 12" rung spacing 06 09 12 18 24 30 36 = = = = = = = ¨ 6" 9" 12" 18" 24" 30" 36" ¡ Length 144 = 12 ft. 120 = 10 ft. ¨Primary 176 Length. Length. ¡Secondary See page CTS-23 for explanation of lengths. For side rail & rung data, see chart on pages AP-5 & AP-6 Ventilated Bottom Ladder Type Non-Ventilated (Specify Rung Spacing) Values are based on simple beam tests per NEMA VE 1 on 36" wide cable tray with rungs spaced on 12" centers. Cable trays will support without collapse a 200 lb. (90.7 kg) concentrated load over and above published loads. The published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply published load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the cable tray being installed. B-Line Series Side Rail Dimensions .750 176 6.188 5.628 NEMA, CSA & UL Classifications Span Load Design Factors for Two Rails Load lbs/ft Deflection Multiplier Span ft meters kg/m Deflection Multiplier Design Factors for Two Rails NEMA: 12B, 8C CSA: 137 kg/m 3.7m UL Cross-Sectional Area: 0.70 in2 8 10 12 194 124 86 0.0008 0.0020 0.0042 Area=0.89 in2 Sx=1.23 in3 Ix=3.80 in4 2.4 3.0 3.7 288 184 128 0.014 0.035 0.072 Area=5.74 cm2 Sx=20.16 cm3 lx=158.2 cm4 16 gauge When cable trays are used in continuous spans, the deflection of the tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. Green = Fastest shipped items Cable Tray Systems Black = Normal lead-time items LST-6 Red = Normally long lead-time items Series 1 Steel See page APP-1 for additional rung options. *SB available for all widths. Series 1 Steel - Accessories Standard (L-Shaped) Splice Plates Expansion (L-Shaped) Splice Plates • • • • • • • Expansion plates allow for one inch expansion or contraction of the cable tray, or where expansion joints occur in the supporting structure. • Bonding Jumpers are required. Order Separately. • L-shaped lay-in design. • Furnished in pairs with hardware. • (*) Insert ZN or G One pair including hardware provided with each section. Furnished in pairs with hardware. Prepackaged in pairs in a plastic bag, with hardware. 4-hole pattern L-shaped splice plates. L-shaped lay-in design. (*) Insert ZN or G Series 1 Steel Tray Tray Series Catalog No. Series Catalog No. 148 9(*)-4004 148 9(*)-4014 156 9(*)-4005 156 9(*)-4015 166 9(*)-4006 166 9(*)-4016 176 9(*)-4007 176 9(*)-4017 Universal Splice Plates Step Down Splice Plates Vertical Adjustable Splice Plates • Used to splice to existing cable tray systems. • Furnished in pairs with hardware. • (*) Insert P or G • These splice plates are offered for connecting cable tray sections having side rails of different heights. • Furnished in pairs with hardware. • (*) Insert ZN or G • These plates provide for changes in elevation that do not conform to standard vertical fittings. • Furnished in pairs with hardware. • (*) Insert ZN or G • (**) Insert P or G Requires supports within 24” on both sides, per NEMA VE 2. Tray Series Catalog No. 148 Tray Series Catalog No. Tray Series Catalog No. 9(*)-2004-1/2 156 to 148 9(*)-8004 148 9(**)-7024 156 9(*)-2005-1/2 166 to 156 or 148 9(*)-8045 156 9(*)-8024 166 9(*)-2006-1/2 176 to 156 or 148 9(*)-8046 166 9(*)-8025 176 9(*)-2007-1/2 176 to 166 9(*)-8060 176 9(*)-8026 Horizontal Adjustable Splice Plates Branch Pivot Connectors • Offered to adjust a cable tray run for 9(*)-803(X)-12 or 9(*)-803(X)-36 changes in direction in a horizontal One pair splice plates with extensions. plane that do not conform to L standard horizontal fittings. L • Furnished in pairs with hardware. • New design bonding jumpers not required. • (*) Insert ZN or G • (X) Insert 4 for series 148 or 156 5 for series 166 9(*)-803(X) 6 for series 176 Splices only • Branch from existing cable tray runs at any point. • Pivot to any required angle. • UL Classified for grounding (bonding jumper not required). • Furnished in pairs with hardware. • (*) Insert ZN or G Catalog No. Cable Tray End Cut Tray Width 'L' 9(*)-803(X) 9(*)-803(X)-12 9(*)-803(X)-36 Mitered Not mitered Not mitered Thru 36" Thru 12" Thru 36" N/A 16" 41" Green = Fastest shipped items Requires supports within 24” on both sides, per NEMA VE 2. Tray Series Catalog No. 156 to148 9(*)-8244 166 9(*)-8245 176 9(*)-8246 Black = Normal lead-time items LST-7 Red = Normally long lead-time items Cable Tray Systems Series 1 Steel Offset Reducing Splice Plate Accessories Tray Hardware • This plate is used for joining cable trays having different widths. When used in pairs they form a straight reduction; when used singly with a standard splice plate they form an offset reduction. • Furnished as one plate with hardware. • (‡) Insert reduction • (*) Insert P or G Pre-Galvanized Tray Hardware Catalog No. RNCB 3/8"-16 x 3/4" Znplt Ribbed Neck Carriage Bolt ASTM A307 Grade A Catalog No. SFHN 3/8"-16 Znplt Serrated Flange Hex Nut ASTM A563 Grade A Finish: Zinc Plated ASTM B633, SC1 Tray Series Catalog No. 148 9(*)-8064-(‡) 156 9(*)-8064-(‡) 166 9(*)-8065-(‡) 176 9(*)-8066-(‡) Hot Dip Galvanized Tray Hardware Catalog No. RNCB 3/8"-16 x 3/4" CZ Ribbed Neck Carriage Bolt Chromium Zinc ASTM F-1136-88 Catalog No. SFHN 3/8"-16 CZ Serrated Flange Hex Nut Chromium Zinc ASTM F-1136-88 Frame Type Box Connector Blind End • Used to attach the end of a cable tray run to a distribution box or control panel. • Furnished in pairs with hardware. • (*) Insert P or G • Designed to attach the end of a cable tray run to a distribution cabinet or control center to help reinforce the box at the point of entry. • Furnished with tray connection hardware. • (‡) Insert tray width • (*) Insert ZN or G • This plate forms a closure for a dead end cable tray. • Furnished as one plate with hardware. • (‡) Insert tray width • (*) Insert P or G Tray Tray Tray Series Catalog No. Series Catalog No. Series Catalog No. 148 9(*)-8054 148 9(*)-8074-(‡) 148 9(*)-8084-(‡) 156 9(*)-8054 156 9(*)-8074-(‡) 156 9(*)-8084-(‡) 166 9(*)-8055 166 9(*)-8075-(‡) 166 9(*)-8085-(‡) 176 9(*)-8056 176 9(*)-8076-(‡) 176 9(*)-8086-(‡) Conduit to Tray Adaptor Conduit to Tray Adaptor • • • • • For easy attachment of conduit terminating at a cable tray. • Use on aluminum or steel cable trays. Assembly required. Mounting hardware included. Conduit clamp included (‡) = Conduit size (1/2" thru 4"). Catalog No. 9ZN-1150-(‡) Cable Tie (Ladder Tray) Nylon ties provide easy attachment of cable to ladder rungs; maximum cable O.D. of 3" (76 mm). Overall Length 15" Catalog No. 99-2125-15 Green = Fastest shipped items Cable Tray Systems Catalog No. Conduit Size in. (mm) 9G-1158-1/2, 3/4 9G-1158-1, 11/4 9G-1158-11/2, 2 9G-1158-21/2, 3 9G-1158-31/2, 4 1/2, 3/4 15, 20 25, 32 40, 50 65, 80 90, 100 Black = Normal lead-time items LST-8 1, 11/4 11/2, 2 21/2, 3 31/2, 4 Red = Normally long lead-time items Series 1 Steel Tray to Box Splice Plates Series 1 Steel - Accessories Cable Tray Clamp/Guide • Features a no-twist design. • Has four times the strength of the traditional design. • Each side is labeled to ensure proper installation. • Furnished in pairs, with or without hardware. 11/2" (39mm) Catalog No. Without With Hardware Hardware Series 1 Steel Use at each expansion splice and where the cable tray is not mechanically/electrically continuous to ground. Sold individually. • Hardware included. • See table 392.7(B)(2) on page CTS-9 for amperage ratings required to match the UL cross-sectional area of the tray. • 600 amp rating. • Bonding jumper is 16" long. 21/4" (57mm) Patent # RE35479 9ZN-1204 9ZN-1208 Bonding Jumper 9ZN-1208 shown. Installed as a clamp. 9ZN-1204 shown. Installed as a guide. Overall Hardware Length Size Finish 9ZN-1204NB 9ZN-1208NB in. (mm) 11/2 21/4 38 57 1/4" 3/8" G90 G90 Catalog No. Copper Wire Size Ampacity 99-N1 #1 600 Ground Clamp Grounding Clamp • Mechanically attaches grounding cables to cable tray. • Hardware included. • (*) Insert ZN or SS4 B-Line Cable Tray is UL® classified as to its suitability as an equipment grounding conductor. If a separate conductor for additional grounding capability is desired, B-Line offers this clamp for bolting the conductor at least once to each tray section. • Accepts #6 AWG to 250 MCM. Catalog No. Cable Size 9(*)-2351 9(*)-2352 #1 thru 2/0 3/0 thru 250 MCM Catalog No. Material Item 9A-2130 Tin Plated Aluminum Grounding Clamp Support Bracket Hanger Rod Clamp • • • • • • • • • For 1/2" ATR. Furnished in pairs. Order ATR and hex nuts separately. Two piece "J"-hanger design. 9ZN-1113 has 275 lbs./pair safety factor 3. • 9ZN-532(X) has 1500 lbs./pair safety factor 3. Designed for center hung or trapeze supports. Used with ladder or vented bottom tray only. Can be purchased as a wall mounted bracket. Load capacity is 600 lbs. (272.1 kg), safety factor 3. • All components are zinc plated. • 1/2" threaded rod and 1/2" hex nuts not included. For Cable Tray Width Catalog No. Center Hung Wall or Trapeze Mount 9ZN-5106 9ZN-5109 9ZN-5112 9ZN-5118 9ZN-5124 9ZN-5106-WB 9ZN-5109-WB 9ZN-5112-WB 9ZN-5118-WB 9ZN-5124-WB in. (mm) 6 9 12 18 24 152 226 305 452 609 Tray Series Catalog No. Patent No. 5,100,086 148 9ZN-1113 156 9ZN-5324 166 9ZN-5325 176 9ZN-5326 Threaded Rod (ATR) & Rod Coupling Loading Size lbs. Catalog No. Available Lengths Coupling Cat. No. 3/8-16 730 ATR 3/8 x Length 36", 72", 120", 144" B655-3/8 1/2-13 1350 ATR 1/2 x Length 36", 72", 120", 144" B655-1/2 Loading based on safety factor 5. Standard Finish: Zinc plated See B-Line Strut Systems Catalog for other sizes and finishes. Green = Fastest shipped items Black = Normal lead-time items LST-9 Red = Normally long lead-time items Cable Tray Systems Series 1 Steel - Accessories Ladder Drop-Out • This special designed, easy to install drop-out provides a 4" (101.6 mm) radius to protect cables exiting the cable tray from damage. • Attaches to a ladder rung. • Hardware included. • (*) Insert P or G • (‡) Insert tray width Catalog No. 9(*)-1104T-(‡) Barriers Horizontal Bend Straight Section • Standard length: 120" (3 m) 144" (12 ft.). • Order catalog number based on loading depth. • Furnished with four #10 x 1/2" plated selfdrilling screws and a 99-9982 splice. • (*) Insert P or G • Horizontal Bend Barriers are flexible in order to conform to any horizontal fitting radius. Cut to length. • Order catalog number based on loading depth. • Furnished with three #10 x 1/2" zinc plated self-drilling screws and a 99-9982 Barrier Strip Splice. • Standard length is 72" (6 ft.), sold individually. • (*) Insert P or G H Series H Tray Catalog No. in. (mm) 148 72(*)-Length 2.8 58 156 737(*)-Length 3.4 70 166 747(*)-Length 4.4 176 757(*)-Length 5.4 H Catalog No. in. (mm) 148 72(*)-90HBFL 2.8 58 156 737(*)-90HBFL 3.4 70 91 166 747(*)-90HBFL 4.4 91 112 176 757(*)-90HBFL 5.4 112 Length = 144 for 12' or 120 for 10' Series H Vertical Bend Barriers Barrier Strip Splice • Vertical Bend Barriers are preformed to conform to a specific vertical fitting. • Furnished with three #10 x 1/2" plated self-drilling screws and a 99-9982 Barrier Strip Splice. Inside • (*) Insert P or G Bend • (**) Insert 30, 45, 60 or 90 for degrees (VI) • (†) Insert 12, 24, or 36 for radius • Plastic splice holds adjoining barrier strips in straight alignment. • 5” (127mm) long H H Tray Series Catalog No. Inside Bend Outside Bend H in. (mm) 148 72(*)-(**)VI(†) 72(*)-(**)VO(†) 2.8 58 156 737(*)-(**)VI(†) 737(*)-(**)VO(†) 3.4 70 166 747(*)-(**)VI(†) 747(*)-(**)VO(†) 4.4 91 176 757(*)-(**)VI(†) 757(*)-(**)VO(†) 5.4 112 Green = Fastest shipped items Cable Tray Systems Outside Bend (VO) Black = Normal lead-time items LST-10 Catalog No. Red = Normally long lead-time items 99-9982 Series 1 Steel Tray Series 1 Steel - Accessories Cantilever Bracket Cantilever Bracket A A Finishes available: ZN GRN or HDG Safety Load Factor 2.5 Catalog No. Finishes available: ZN GRN or HDG Safety Load Factor 2.5 Uniform Load lbs Tray Width (kN) B494-12 1580 7.02 B494-18 B494-24 1000 996 4.45 4.43 in. (mm) Catalog No. Uniform Load 'A' in. 6 & 9 152 & 229 12 304.8 12 18 305 457 18 457.2 24 609.6 Tray Width (kN) in. (mm) in. (mm) B494-30 924 4.11 24 609.6 30 762.0 B494-36 B494-42 864 580 3.84 2.58 30 36 762.0 914.4 36 42 914.4 1066.8 Cantilever Bracket Cantilever Bracket Series 1 Steel A Finishes available: ZN GRN HDG Safety Load Factor 2.5 Catalog No. Uniform Load B409-12 B409-18 B409-24 A SS4 or SS6 Finishes available: ZN GRN HDG or SS4 Safety Load Factor 2.5 Tray Width 'A' lbs (kN) in. (mm) in. 960 640 480 4.27 2.84 2.13 6&9 12 18 152 & 228 305 457 Catalog No. Uniform Load (mm) 12 304.8 18 457.2 24 609.6 B297-30 B297-36 B297-42 in. (mm) in. 665 550 465 2.95 2.44 2.06 24 30 36 609.6 762.0 914.4 30 36 42 U-Bolt Size • Finishes available: ZN or HDG • Sold in pieces with hardware. .841 1.051 1.316 1.661 1.901 2.376 - 1.050 1.315 1.660 1.900 2.375 2.875 (mm) 762.0 914.4 1066.8 A • Order properly sized U-Bolts separately. A Finish available: ZN Safety Load Factor 2.5 Design load when used in pairs. Safety Load Factor 5.0 Catalog No. Uniform Load lbs 'A' (kN) Beam Clamp Fits Pipe O.D. Tray Width lbs Underfloor Support (U-Bolts not included) B501-3/4 B501-1 B501-11/4 B501-11/2 B501-2 B501-21/2 'A' lbs (mm) (kN) Tray Width in. 'A' (mm) in. Catalog No. Design Load* (mm) lbs 'A' (kN) in. 86 127 B409UF-12 800 3.55 6&9 152 & 229 12 305 B441-22 1200 5.34 33/8 B409UF-21 450 2.00 12 & 18 305 & 457 21 533 B441-22A 1200 5.34 5 Green = Fastest shipped items Black = Normal lead-time items LST-11 (mm) Red = Normally long lead-time items Cable Tray Systems Series 1 Steel - Accessories Beam Clamp Steel C-Clamp With Locknut Beam Clamp • Finishes available: ZN GRN or HDG • Setscrew included. • Finishes available: ZN for 3/8 & 1/2 ZN for 5/8 & 3/4 • Finishes available: ZN GRN or • Sold in pieces. HDG SS4 all sizes Safety Load Factor 5.0 Design load when used in pairs. Safety Load Factor 5.0 Cat. No. B210 B210A Catalog Number Rod Size lbs (kN) B351L-3/8 3/8"-16 300 0.89 Design load when used in pairs. Safety Load Factor 5.0 Design Load Cat. No. B212-1/4 B212-3/8 Design Load 800 lbs. 3.56 kN 300 lbs. 1.33 kN B351L-1/2 1/2"-13 380 1.69 Design Load 600 lbs. 2.67 kN 1000 lbs. 4.45 kN Tap Size 1/2"-13 - 3/8"-16 - B351L-5/8 5/8"-11 550 2.44 Max. Flange Thick 3/4" 19 mm 11/8" 28.6 mm 3/8" 9.5 mm 1/4" 6.4 mm B351L-3/4 3/4"-10 630 2.80 Mat’l. Thickness 1/4" 6.3 mm 3/8" 9.5 mm Mat'l. Thickness B312 Anchor Strap B305 Thru B308 & B321 Series Beam Clamps • Finishes available: ZN or HDG • Setscrew included. • Safety Load Factor 5.0 • Finishes available: ZN or HDG • For a maximum beam thickness of 3/4". • For thicker beams, step up one flange width size. B C D E T F Series 1 Steel A Cat. No. Rod Size A B C D E F T Design Load lbs (kN) B305 3/8"-16 3/8"-16 2 5/16" 7/8" 1 1/8" 2 1/2" 11 Ga. 600 2.67 B306 3/8"-16 1/2"-13 2 7/16" 7/8" 1 1/8" 2 1/2" 7 Ga. 1100 4.90 B307 1/2"-13 1/2"-13 2 7/16" 7/8" 1 1/8" 2 1/2" 7 Ga. 1100 4.90 Cat. No. Flange Width B308 1/2"-13 1/2"-13 2 9/16" 7/8" 1 1/8" 2 1/2" 1/4" 1500 6.68 B312-6 Up to 6" B321-1 3/8"-16 1/2"-13 3 9/16" 1 11/16" 1 5/8" 3 1/4" 1/4" 1300 5.79 B312-9 6" - 9" B321-2 1/2"-13 1/2"-13 3 9/16" 1 11/16" 1 5/8" 3 1/4" 1/4" 1400 6.23 B312-12 9" - 12" B751 Bottom Beam Clamp and Accessories Setscrew included Setscrew included Finish available: ZN Loading position A - 500 lbs. Loading position B - 300 lbs. Safety Load Factor 5.0 B751 B701-J_-3/8 B751-J_-3/8* Position A Assembly No. To Fit Flange Sizes B752 B753 Provides a full 15° swivel in any direction. (State the desired rod size.) B752 Swivel & Bolt Only B753 Swivel Nut Only 4"-5 7/8" B751-J4-3/8* B701-J4-3/8 B752 B753-** 6"-8 B751-J6-3/8* B701-J6-3/8 B752 B753-** B751-J9-3/8* B701-J9-3/8 B752 B753-** 7/8" 9"-11 7/8" * Clamp Assembly complete with J-Hook Assembly. Setscrew included. ** Insert 1/4, 3/8 or 1/2 for the desired rod size. Green = Fastest shipped items Cable Tray Systems B751 B701J_ Clamp,Setscrew J-Hook,Clip & J-Hook & Square Nut Position B Black = Normal lead-time items LST-12 Red = Normally long lead-time items Series 1 Steel - Accessories Covers Solid covers should be used when maximum enclosure of the cables is desired and no accumulation of heat is expected. Ventilated covers provide an overhead cable shield yet allow heat to escape. B-Line recommends that covers on vertical cable tray runs to a height of 6 ft. (1.83 m) to 8 ft. (2.44 m) above the floor to isolate both cables and personnel. Flanged covers have a .30 in. (7.6 mm) flange. Cover clamps are not included with Solid Non-Flanged the cover and must be ordered separately. Solid Flanged Ventilated Flanged Covers Part Numbering Series 1 Steel Prefix Example: 80 1 P - 24 - 144 Cover Type Detail Material Tray Width Item Description 80 = Solid 81 = Ventilated 1 = Flanged 9 = Non-Flanged P = Pre-Galvanized G = HDGAF 06 = 6" 09 = 9" 12 = 12" 18 = 18" 24 = 24" 30 = 30" 36 = 36" For Straight Section Cover: Pre-Galvanized Only: 144 = 12 ft. (3.66 m) 120 = 10 ft. (3.05 m) Pre-Galvanized & HDGAF 72 = 6 ft. (1.83 m) 60 = 5 ft. (1.52 m) For fitting covers: Insert suffix of fitting to be covered. See example below. Covers 30" and 36" wide have reinforcing ridges. Example of Catalog Number for Fitting Cover: Quantity of Standard Cover Clamps Required Vertical Bend Cover Prefix Suffix 80 1 P - 24 - 90 VO 24 - 4* Side Rail* Height Radius Fitting Angle Width Material Detail Cover Type Straight Section 60" or 72" . . . . . . . . . . . . . . . . . 4 pcs. Straight Section 120" or 144" . . . . . . . . . . . . . . 6 pcs. Horizontal/Vertical Bends . . . . . . . . . . . . . . . . . . 4 pcs. Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 pcs. Crosses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 pcs. * Required for VO fittings only. • Sold per piece • For indoor service only Note: When using the Heavy Duty Cover Clamp, only one-half the number of clamps stated above is required. Cover Joint Strip Tray Series 148 156 166 176 • Used to join covers • Plastic • (‡) Insert tray width Cat. No. Combination Hold Down & Cover Clamp • Sold per piece • For indoor service only Tray Series 148 156 166 176 Standard Cover Clamp Catalog No. Znplt/Pre-Galv. HDGAF 9ZN-9243 9G-9243 9P-9043 9G-9043 9P-9053 9G-9053 9P-9063 9G-9063 Green = Fastest shipped items 99-9980-(‡) Catalog No. Znplt HDGAF 9ZN-9019 9G-9019 9ZN-9014 9G-9014 9ZN-9015 9G-9015 9ZN-9016 9G-9016 Heavy Duty Cover Clamp Raised Cover Clamp • (‡) Insert tray width • For indoor service only. • Sold per piece • For use with flanged covers only. Tray Series 148 156 166 176 Catalog No. Pre-Galv. HDGAF 9P-(‡)-9040 9G-(‡)-9040 9P-(‡)-9044 9G-(‡)-9044 9P-(‡)-9054 9G-(‡)-9054 9P-(‡)-9064 9G-(‡)-9064 Black = Normal lead-time items LST-13 † Specify gap of 1", 2", 3" or 4". Tray Series Catalog No. Series 1 9ZN-910† Red = Normally long lead-time items Cable Tray Systems Series 1 Steel - Specification Section 1- Acceptable Manufacturers 1.01 Manufacturer: Subject to compliance with these specifications, cable tray systems shall be as manufactured by B-Line. Section 2- Cable Tray Sections and Components General: Except as otherwise indicated, provide metal cable trays, of types, classes and sizes indicated; with splice plates, bolts, nuts and washers for connecting units. Construct units with rounded edges and smooth surfaces; in compliance with applicable standards; and with the following additional construction features. Cable tray shall be installed according to the latest revision of NEMA VE 2. 2.02 Pre-Galvanized Steel: Straight sections, fitting side rails, rungs, and covers shall be made from structural quality steel meeting the minimum mechanical properties and mill galvanized in accordance with ASTM A653 SS, Grade 33, coating designation G90. Hardware finish shall be electro-galvanized zinc per ASTM B633. 2.03 Hot dip Galvanized Steel: All side rails, covers, splice plates, and rungs shall be made from structural quality steel meeting the minimum mechanical properties of ASTM A1011 SS, Grade 33 for 14 gauge and heavier, ASTM A1008, Grade 33 Type 2 for 16 gauge and lighter, and shall be hot dip galvanized after fabrication in accordance with ASTM A123. Mill galvanized covers are not acceptable for hot dipped galvanized cable tray. Hardware finish shall be chromium zinc per ASTM F-1136-88. 2.04 Ladder Cable Trays shall consist of two longitudinal members (side rails) with transverse members (rungs) welded to the side rails. Rungs shall be spaced [6] [9] [12] inches on center. Rung spacing in radiused fittings shall be industry standard 9" and measured at the center of the tray’s width. No portion of the rungs shall protrude below the bottom plane of the side rails. 2.05 Ventilated Trough Cable Trays shall consist of two longitudinal members (side rails) with a corrugated bottom welded to the side rails or rungs spaced 4" on center. The peaks of the corrugated bottom shall have a minimum flat cable bearing surface of 23/4" and shall be spaced on 6" centers. To provide ventilation in the tray, the valleys of the corrugated bottom shall have 21/4" x 4" rectangular holes punched along the width of the bottom. 2.06 Non-Ventilated Bottom Trough Cable Trays shall consist of two longitudinal members (side rails) with a corrugated bottom welded to the side rails or a solid sheet over rungs. The peaks of the corrugated bottom shall have a minimum flat cable bearing surface of 23/4" and shall be spaced on 6" centers. 2.07 Cable tray loading depth shall be [3] [4] [5] [6] inches per NEMA VE 1. 2.08 Straight sections shall be supplied in standard [12 foot] [10 foot (3 m)] lengths. 2.09 Cable tray widths shall be [6] [9] [12] [18] [24] [30] [36] inches or as shown on drawings. 2.10 Splice plates shall be L-shaped with 4 nuts and bolts per plate. The resistance of fixed splice connections between an adjacent section of tray shall not exceed 0.00033 ohm. 2.11 All fittings must have a minimum radius of [12] [24] inches. Section 3- Loading Capacities and Testing 3.01 Cable tray shall be capable of carrying a uniformly distributed load of ______ lbs./ft. on a _______ ft. support span with a safety factor of 1.5 when supported as a simple span and tested per NEMA VE 1 5.2. Cable tray shall be made to manufacturing tolerances as specified by NEMA. 3.02 Upon request, manufacturer shall provide test reports in accordance with the latest revision of NEMA VE 1 or CSA C22.2 No. 126. Cable Tray Systems LST-14 Series 1 Steel 2.01 Series 1 Steel - Fittings Fittings engineered with 3" tangents for splicing integrity. Fittings Part Numbering Series 1 Fittings Prefix Example: 1 4 P - 24 - 90 HB 24 Series 1 Height 4 5 6 7 = = = = 148 156 166 176 Material P = Pre-Galvanized G = HDGAF 06 09 12 18 24 30 36 Width Angle = 6" (152) = 9" (228) = 12" (305) = 18" (457) = 24" (609) = 30" (762) = 36" (914) 30 45 60 90 = = = = 30° 45° 60° 90° (9" rung spacing is standard) Type Radius HB = Horizontal Bend HT = Horizontal Tee HX = Horizontal Cross VI = Vertical Inside Bend VO = Vertical Outside Bend LR = Left Reducer RR = Right Reducer SR = Straight Reducer 12 = 12" (305) 24 = 24" (609) 36 = 36" (914) For steel 4”, 5", 6", 7" vented or non-ventilated add 04 or SB as shown below. Prefix Prefix 15P04 - 24 - 90HB24 15PSB - 24 - 90HB24 Vented Bottom Green = Fastest shipped items Non-Ventilated Black = Normal lead-time items LST-15 Red = Normally long lead-time items Cable Tray Systems Series 1 Steel - Fittings Horizontal Bends 90° 60° 45° 30° (HB) 1 pair splice plates with hardware included. Bottoms manufactured: 90˚ Horizontal Bend 60˚ Horizontal Bend 45˚ Horizontal Bend 90˚ HB 60˚ HB C C C C R R in. (mm) 12 609 (7 A C in. (mm) in. (mm) in. (mm) in. 6 152 (Pre)-06-90HB12 18 450 18 450 18 450 9 228 (Pre)-09-90HB12 191/2 495 191/2 495 191/2 21 533 21 533 21 (mm) 24 609 C in. (mm) in. (mm) in. (mm) (Pre)-06-60HB12 171/2 445 101/8 257 1111/16 297 495 (Pre)-09-60HB12 1813/16 478 107/8 276 121/2 318 533 (Pre)-12-60HB12 201/16 510 115/8 295 133/8 340 384 18 457 (Pre)-18-90HB12 24 600 24 600 24 600 (Pre)-18-60HB12 2211/16 576 131/8 333 151/8 24 609 (Pre)-24-90HB12 27 686 27 686 27 686 (Pre)-24-60HB12 255/16 643 145/8 372 167/8 429 30 762 (Pre)-30-90HB12 30 750 30 750 30 750 (Pre)-30-60HB12 277/8 708 161/8 410 189/16 472 36 914 (Pre)-36-90HB12 33 838 33 838 33 838 (Pre)-36-60HB12 301/2 775 175/8 448 205/16 516 472 6 152 (Pre)-06-90HB24 30 750 30 750 30 750 (Pre)-06-60HB24 277/8 708 161/8 410 189/16 9 228 (Pre)-09-90HB24 311/2 800 311/2 800 311/2 800 (Pre)-09-60HB24 293/16 741 167/8 429 197/16 494 12 305 (Pre)-12-90HB24 33 838 33 838 33 838 (Pre)-12-60HB24 301/2 775 175/8 448 205/16 516 18 457 (Pre)-18-90HB24 36 914 36 914 36 914 (Pre)-18-60HB24 331/16 840 191/8 486 221/16 560 605 24 609 (Pre)-24-90HB24 39 991 39 991 39 991 (Pre)-24-60HB24 3511/16 907 205/8 524 2313/16 30 762 (Pre)-30-90HB24 42 1067 42 1067 42 1067 (Pre)-30-60HB24 381/4 972 221/8 562 251/2 648 36 914 (Pre)-36-90HB24 45 1143 45 1143 45 1143 (Pre)-36-60HB24 407/8 1038 235/8 600 271/4 692 30˚ Horizontal Bend 6 152 (Pre)-06-45HB12 153/4 400 61/2 165 93/16 233 (Pre)-06-30HB12 131/8 333 31/2 89 7 175 9 228 (Pre)-09-45HB12 1613/16 427 615/16 176 913/16 249 (Pre)-09-30HB12 137/8 352 311/16 94 77/16 189 177/8 454 73/8 187 107/16 265 (Pre)-12-30HB12 145/8 372 315/16 100 713/16 198 210 1111/16 297 (Pre)-18-30HB12 161/8 410 45/16 135 85/8 219 12 305 (Pre)-12-45HB12 305 A 60˚ Horizontal Bend Dimensions Catalog No. A B 45˚ Horizontal Bend 12 R 6) 3" (76 18 457 (Pre)-18-45HB12 20 500 81/4 24 609 (Pre)-24-45HB12 221/16 560 91/8 232 1215/16 329 (Pre)-24-30HB12 175/8 448 411/16 119 97/16 240 30 762 (Pre)-30-45HB12 243/16 614 10 250 143/16 (Pre)-30-30HB12 191/8 486 51/8 130 101/4 260 36 914 (Pre)-36-45HB12 265/16 668 1015/16 278 157/16 392 (Pre)-36-30HB12 205/8 524 51/2 140 111/16 281 6 152 (Pre)-06-45HB24 243/16 614 10 250 143/16 360 (Pre)-06-30HB24 191/8 486 51/8 130 101/4 260 9 228 (Pre)-09-45HB24 251/4 641 101/2 267 1413/16 376 (Pre)-09-30HB24 197/8 505 55/16 135 105/8 270 12 305 (Pre)-12-45HB24 265/16 668 1015/16 278 157/16 (Pre)-12-30HB24 205/8 524 51/2 140 111/16 281 18 457 (Pre)-18-45HB24 287/16 722 1113/16 1611/16 424 (Pre)-18-30HB24 221/8 562 515/16 151 1113/16 300 24 609 (Pre)-24-45HB24 309/16 776 1211/16 322 1715/16 456 (Pre)-24-30HB24 235/8 600 65/16 160 125/8 321 30 762 (Pre)-30-45HB24 3211/16 830 139/16 345 191/8 486 (Pre)-30-30HB24 251/8 638 63/4 172 137/16 341 36 914 (Pre)-36-45HB24 3413/16 884 147/16 367 203/8 518 (Pre)-36-30HB24 265/8 676 71/8 181 141/4 362 300 360 392 (Pre) See page LST-15 for catalog number prefix. Width dimensions are to inside wall. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are millimeters unless otherwise specified. Cable Tray Systems LST-16 Series 1 Fittings 24 305 R ) 3" 90˚ Horizontal Bend Dimensions Catalog No. A B 12 305 (Pre)-12-90HB12 B B A A Tray Width 30˚ HB B 3" (76) Bend Radius R C ) C C (76 B 45˚ HB 3" C 30˚ Horizontal Bend Ladder = 9" Rung Spacing 04 = 4" Rung Spacing SB = Flat sheet over 12” Rung Spacing Series 1 Steel - Fittings Horizontal Tee (HT) 2 pair splice plates with hardware included. in. 12 305 609 Horizontal Tee Dimensions Catalog No. A B in. (mm) in. (mm) 6 152 (Prefix)-06-HT12 18 457 in. 36 (mm) 914 9 228 (Prefix)-09-HT12 191/2 495 39 991 12 305 (Prefix)-12-HT12 21 533 42 1067 18 457 (Prefix)-18-HT12 24 610 48 1219 24 609 (Prefix)-24-HT12 27 686 54 1372 30 762 (Prefix)-30-HT12 30 762 60 1524 36 914 (Prefix)-36-HT12 33 838 66 1676 6 152 (Prefix)-06-HT24 30 762 60 1524 9 228 (Prefix)-09-HT24 311/2 800 63 1600 12 305 (Prefix)-12-HT24 33 838 66 1676 18 457 (Prefix)-18-HT24 36 914 72 1829 24 609 (Prefix)-24-HT24 39 991 78 1981 30 762 (Prefix)-30-HT24 42 1067 84 2134 36 914 (Prefix)-36-HT24 45 1143 90 2286 HT B W A R (Prefix) See page LST-15 for catalog number prefix. Horizontal Cross (HX) 3 pair splice plates with hardware included. in. 12 (mm) 305 Tray Width in. (mm) 6 152 609 in. (mm) in. (mm) (Prefix)-06-HX12 18 457 36 914 495 39 991 533 42 1067 9 228 (Prefix)-09-HX12 191/2 12 305 (Prefix)-12-HX12 21 18 457 (Prefix)-18-HX12 24 610 48 1219 24 609 (Prefix)-24-HX12 27 686 54 1372 30 762 (Prefix)-30-HX12 30 762 60 1524 36 914 (Prefix)-36-HX12 33 838 66 1676 (Prefix)-06-HX24 30 762 60 1524 6 24 Horizontal Cross Dimensions Catalog No. A B 152 9 228 (Prefix)-09-HX24 311/2 800 63 1600 12 305 (Prefix)-12-HX24 33 838 66 1676 18 457 (Prefix)-18-HX24 36 914 72 1829 24 609 (Prefix)-24-HX24 39 991 78 1981 30 762 (Prefix)-30-HX24 42 1067 84 2134 36 914 (Prefix)-36-HX24 45 1143 90 2286 HX B W 3" (76) Bend Radius R A R Series 1 Fittings 24 (mm) Tray Width 3" (76) Bend Radius R (Prefix) See page LST-15 for catalog number prefix. Width dimensions are to inside wall. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are millimeters unless otherwise specified. LST-17 Cable Tray Systems Series 1 Steel - Fittings Reducers (LR, SR, RR) 1 pair splice plates with hardware included. Reducer Part Numbering 14P - 24 - RR 18 Width2 Fitting Width1 Prefix Straight Reducer Left Reducer LR W2 W2 12 18 24 30 36 228 305 457 609 762 914 in. Catalog No. Straight Reducer A (mm) in. Catalog No. Right Hand Reducer A (mm) in. Catalog No. A (mm) in. (mm) 248 6 152 (Prefix)-09-LR06 93/4 248 (Prefix)-09-SR06 87/8 225 (Prefix)-09-RR06 93/4 6 152 (Prefix)-12-LR06 111/2 292 (Prefix)-12-SR06 93/4 248 (Prefix)-12-RR06 111/2 292 9 228 (Prefix)-12-LR09 93/4 248 (Prefix)-12-SR09 87/8 225 (Prefix)-12-RR09 93/4 248 379 6 152 (Prefix)-18-LR06 1415/16 379 (Prefix)-18-SR06 111/2 292 (Prefix)-18-RR06 1415/16 9 228 (Prefix)-18-LR09 133/16 340 (Prefix)-18-SR09 105/8 270 (Prefix)-18-RR09 133/16 340 12 305 (Prefix)-18-LR12 111/2 292 (Prefix)-18-SR12 93/4 248 (Prefix)-18-RR12 111/2 292 467 6 152 (Prefix)-24-LR06 183/8 467 (Prefix)-24-SR06 133/16 340 (Prefix)-24-RR06 183/8 9 228 (Prefix)-24-LR09 1611/16 424 (Prefix)-24-SR09 123/8 314 (Prefix)-24-RR09 1611/16 424 12 305 (Prefix)-24-LR12 1415/16 379 (Prefix)-24-SR12 111/2 292 (Prefix)-24-RR12 1415/16 379 292 (Prefix)-24-SR18 93/4 248 (Prefix)-24-RR18 111/2 292 555 (Prefix)-30-SR06 1415/16 380 (Prefix)-30-RR06 217/8 555 511 462 18 457 (Prefix)-24-LR18 111/2 6 152 (Prefix)-30-LR06 217/8 9 228 (Prefix)-30-LR09 201/8 511 (Prefix)-30-SR09 141/16 358 (Prefix)-30-RR09 201/8 12 305 (Prefix)-30-LR12 183/8 462 (Prefix)-30-SR12 133/16 335 (Prefix)-30-RR12 183/8 18 459 (Prefix)-30-LR18 1415/16 380 (Prefix)-30-SR18 111/2 292 (Prefix)-30-RR18 1415/16 380 24 609 (Prefix)-30-LR24 111/2 292 (Prefix)-30-SR24 93/4 248 (Prefix)-30-RR24 111/2 292 6 152 (Prefix)-36-LR06 255/16 643 (Prefix)-36-SR06 1611/16 424 (Prefix)-36-RR06 255/16 643 9 228 (Prefix)-36-LR09 239/16 598 (Prefix)-36-SR09 1513/16 402 (Prefix)-36-RR09 239/16 598 555 12 305 (Prefix)-36-LR12 217/8 555 (Prefix)-36-SR12 1415/16 380 (Prefix)-36-RR12 217/8 18 457 (Prefix)-36-LR18 183/8 462 (Prefix)-36-SR18 133/16 335 (Prefix)-36-RR18 183/8 462 24 609 (Prefix)-36-LR24 1415/16 380 (Prefix)-36-SR24 111/2 292 (Prefix)-36-RR24 1415/16 380 30 762 (Prefix)-36-LR30 111/2 292 (Prefix)-36-SR30 93/4 248 (Prefix)-36-RR30 111/2 292 (Prefix) See page LST-15 for catalog number prefix. Width dimensions are to inside wall. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are millimeters unless otherwise specified. Cable Tray Systems LST-18 Series 1 Fittings 9 (mm) W1 W1 Left Hand Reducer W2 W1 RR W2 A W1 in. SR A A Tray Width Right Reducer Series 1 Steel - Fittings Vertical Bend 90° (VO, VI) 1 pair splice plates with hardware included. 90° VI R 3" (76) B 90˚ VO C 3" (76) A C C R C B A 90° Vertical Inside 90° Vertical Outside VO Dimensions All Series 1 Bend Radius R A B C Series 1 Fittings 90° Vertical Bend 12" (305) 15" (381) 15" (381) 15" (381) 24" (609) 27" (686) 27" (686) 27" (686) 90° Vertical Inside Bend Bend Radius R in. 12 24 Width Catalog No. (mm) in. (mm) 305 6 9 12 18 24 30 36 152 228 305 457 609 762 914 (Pre)-06-90(*)12 (Pre)-09-90(*)12 (Pre)-12-90(*)12 (Pre)-18-90(*)12 (Pre)-24-90(*)12 (Pre)-30-90(*)12 (Pre)-36-90(*)12 6 9 12 18 24 30 36 152 228 305 457 609 762 914 (Pre)-06-90(*)24 (Pre)-09-90(*)24 (Pre)-12-90(*)24 (Pre)-18-90(*)24 (Pre)-24-90(*)24 (Pre)-30-90(*)24 (Pre)-36-90(*)24 609 VI Dimensions Series 15 Steel Series 16 Steel Series 14 Steel A B 18 7/16" 18 7/16" (468) (468) 30 7/16" 30 7/16" (773) (773) Series 17 Steel C A B C A B C A B C 18 7/16" 19 3/16" 19 3/16" 19 3/16" 20 3/16" 20 3/16" 20 3/16" 21 3/16" 21 3/16" 21 3/16" (468) (487) (487) (487) (513) (513) (513) (538) (538) (538) 30 7/16" 31 3/16" 31 3/16" 31 3/16" 32 3/16" 32 3/16" 32 3/16" 33 3/16" 33 3/16" 33 3/16" (773) (792) (792) (792) (817) (817) (817) (843) (843) (843) (Pre) See page LST-15 for catalog number prefix. (*) = Insert VI for Vertical Inside Bend. Insert VO for Vertical Outside Bend. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are millimeters unless otherwise specified. LST-19 Cable Tray Systems Series 1 Steel - Fittings Vertical Bend 60° (VO, VI) 1 pair splice plates with hardware included. 60˚ VI B 60˚ VO C C R 3" (76) 3" (76) A R C B C A 60° Vertical Inside 60° Vertical Outside VO Dimensions All Series 1 Bend Radius R A B C 60° Vertical Bend 147/8" (378) 85/8" (219) 915/16" (252) 24" (609) 255/16" (643) 145/8" (371) 167/8" (428) 60° Vertical Inside Bend Bend Radius R in. 12 24 Tray Width Catalog No. (mm) in. (mm) 305 6 9 12 18 24 30 36 152 228 305 457 609 762 914 (Pre)-06-60(*)12 (Pre)-09-60(*)12 (Pre)-12-60(*)12 (Pre)-18-60(*)12 (Pre)-24-60(*)12 (Pre)-30-60(*)12 (Pre)-36-60(*)12 6 9 12 18 24 30 36 152 228 305 457 609 762 914 (Pre)-06-60(*)24 (Pre)-09-60(*)24 (Pre)-12-60(*)24 (Pre)-18-60(*)24 (Pre)-24-60(*)24 (Pre)-30-60(*)24 (Pre)-36-60(*)24 609 VI Dimensions Series 15 Steel Series 16 Steel Series 14 Steel A B C A B C A B 18 1/16" 10 7/16" 12" 18 1/2" 10 11/16" 12 3/8" 19 3/8" 11 3/16" (459) (265) (305) (470) (271) (314) (492) 19 1/4" (489) 28 7/16" (722) 16 7/16" 18 15/16" 28 15/16" 16 11/16" (417) (481) (735) (424) A B C 12 15/16" 20 1/4" 11 11/16" 13 1/2" (284) (328) (514) (297) (343) 29 3/4" 17 3/16" 19 7/8" 30 5/8" 17 11/16" 20 7/16" (755) (436) (505) (778) (449) (519) (Pre) See page LST-15 for catalog number prefix. (*) = Insert VI for Vertical Inside Bend. Insert VO for Vertical Outside Bend. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are millimeters unless otherwise specified. Cable Tray Systems LST-20 Series 17 Steel C Series 1 Fittings 12" (305) Series 1 Steel - Fittings Vertical Bend 45° (VO, VI) 1 pair splice plates with hardware included. 45˚ VO C C R B B R C 3" (76) 3" (76) 45° VI C A 45° Vertical Inside A 45° Vertical Outside VO Dimensions All Series 1 Bend Radius R A B C Series 1 Fittings 45° Vertical Bend 12" (305) 135/8" (346) 55/8" (143) 8" (203) 24" (609) 221/16" (560) 91/8" (232) 1215/16" (328) 45° Vertical Inside Bend Bend Radius R in. 12 24 Tray Width Catalog No. (mm) in. (mm) 305 6 9 12 18 24 30 36 152 228 305 457 609 762 914 (Pre)-06-45(*)12 (Pre)-09-45(*)12 (Pre)-12-45(*)12 (Pre)-18-45(*)12 (Pre)-24-45(*)12 (Pre)-30-45(*)12 (Pre)-36-45(*)12 6 9 12 18 24 30 36 152 228 305 457 609 762 914 (Pre)-06-45(*)24 (Pre)-09-45(*)24 (Pre)-12-45(*)24 (Pre)-18-45(*)24 (Pre)-24-45(*)24 (Pre)-30-45(*)24 (Pre)-36-45(*)24 609 VI Dimensions Series 15 Steel Series 16 Steel Series 14 Steel Series 17 Steel A B C A B C A B C A 16 3/16" 6 11/16" 9 1/2" 16 9/16" 6 7/8" 9 11/16" 17 1/4" 7 3/16" 10 1/8" 18" 7 7/16" 10 9/16" (411) (170) (241) (420) (174) (246 (438) (182) (257 (457) (189) (268) 10 3/8" 11 14/16" 25 3/4" 10 11/16" 15 1/16" 26 1/2" 11" 15 1/2" (263) (654) (271) (382 (673) (279) (394) 24 11/16" 10 3/16" (627) (259) 14 7/16" 25 1/16" (367) (662) (373) B C (Pre) See page LST-15 for catalog number prefix. (*) = Insert VI for Vertical Inside Bend. Insert VO for Vertical Outside Bend. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are millimeters unless otherwise specified. LST-21 Cable Tray Systems Series 1 Steel - Fittings Vertical Bend 30° (VO, VI) 1 pair splice plates with hardware included. 30˚ VI 30˚ VO C C 3" (76) R R C C 30° Vertical Inside A 30° Vertical Outside 3" (76) B B A VO Dimensions All Series 1 Bend Radius R A B C 30° Vertical Bend 115/8" (295) 31/8" (79) 63/16" (157) 24" (609) 175/8" (448) 411/16" (119) 97/16" (240) 30° Vertical Inside Bend Bend Radius R in. 12 24 Tray Width Catalog No. (mm) n. (mm) 305 6 9 12 18 24 30 36 152 228 305 457 609 762 914 (Pre)-06-30(*)12 (Pre)-09-30(*)12 (Pre)-12-30(*)12 (Pre)-18-30(*)12 (Pre)-24-30(*)12 (Pre)-30-30(*)12 (Pre)-36-30(*)12 6 9 12 18 24 30 36 152 228 305 457 609 762 914 (Pre)-06-30(*)24 (Pre)-09-30(*)24 (Pre)-12-30(*)24 (Pre)-18-30(*)24 (Pre)-24-30(*)24 (Pre)-30-30(*)24 (Pre)-36-30(*)24 609 VI Dimensions Series 15 Steel Series 16 Steel Series 14 Steel A B C A B C A B C A B C 13 7/16" 3 5/8" 7 3/16" 13 11/16" 3 11/16" 7 5/16" 14 3/16" 3 13/16" 7 5/8" 14 11/16" 3 15/16" 7 7/8" (341) (92) (182) (347) (93) (186.2) (360) (97) (193) (373) (100) (200) 19 7/16" 5 3/16" 10 7/16" 19 11/16" 5 5/16" 10 9/16" 20 3/16" 5 7/16" 10 13/16" 20 11/16" 5 9/16" 11 1/16" (494) (132) (265) (500) (135) (268) (513) (138) (274) (525) (141) (281) (Pre) See page LST-15 for catalog number prefix. (*) = Insert VI for Vertical Inside Bend. Insert VO for Vertical Outside Bend. All dimensions in parentheses are millimeters unless otherwise specified. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are millimeters unless otherwise specified. Cable Tray Systems Series 17 Steel LST-22 Series 1 Fittings 12" (305) Series 1 Steel - Fittings Vertical Bend Segments (VBS) Adjustable Vertical Bends are made up of one or more vertical bend segments and can be used as a vertical inside (VI) or vertical outside (VO) bend. This design provides for vertical changes in direction with angles of 45˚, 60˚ and 90˚ for 12" (305 mm) or 24" (609 mm) radius. The chart below shows the number of segments required for the various combinations of angles and radii. The VBS-1, VBS-2 and VBS-3 include one, two or three segments respectively with splice plates and hardware. Holes for setting standard angles are pre-punched in each segment. Other angles can be set by field drilling another hole for the locking bolt. Available for 148P and 148G only. Nominal Bend Radius in. Catalog No. (mm) Dimensions VO B A in. (mm) R VI B A R in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) 90˚ Vertical Inside or Outside 12 305 14(*)†-(‡)-VBS-1 81/4 210 81/4 210 61/2 165 121/8 303 121/8 303 101/2 267 24 609 14(*)†-(‡)-VBS-3 24 610 24 610 221/4 565 277/8 708 277/8 708 261/4 667 12 305 14(*)†-(‡)-VBS-1 113/4 298 61/2 165 12 305 143/4 375 81/2 216 16 406 24 609 14(*)†-(‡)-VBS-2 113/4 298 61/2 165 12 305 143/4 375 81/2 216 16 406 324 51/4 133 171/8 435 151/2 394 67/8 175 21 540 324 51/4 133 171/8 435 151/2 394 67/8 175 21 540 45˚ Vertical Inside or Outside 12 305 24 609 14(*)†-(‡)-VBS-1 123/4 14(*)†-(‡)-VBS-1 123/4 Notes: 1. (*) Insert material type: P=Pre Galvanized, G=HDGAF 2. (†) Contact home office for information on Ventilated Trough and Solid Trough availability 3. (‡) Insert width 6, 9, 12, 18, 24, 30, 36 Fitting Hole Pattern Angle Settings 45 Pivot Bolt 45 30 30 22 1/2 1 /2 22 0 221/2 30 0 1 22 /2 30 45 221/2 45 Series 1 Fittings 60˚ Vertical Inside or Outside Locking Bolt Center Mark VBS-1 (1 Segment) VO Setting the Angle To find correct angle setting, divide angle of offset by the number of segments plus one. The result is equal to the angle setting stamped on the vertical bend segment and the splice plate. After inserting center pivot bolt, align the mark at the end of the segment or splice plate with the angle and insert locking bolt in the pre-punched hole. Example: 90˚ bend, 24" radius requires 3 segments 3 segments + 1 = 4 90˚ divided by 4 = 221/2˚ Set all vertical segments at 221/2˚ A R B R B VI A VBS-2 (2 Segments) A VO R R B B VI A VBS-3 (3 Segments) A Offset Dimensions One vertical bend segment can be used to complete a vertical offset. Offset dimensions are shown. Angle ø A in. 45˚ 30˚ 221/2˚ 12 14 141/4 B A (mm) in. (mm) 305 355 362 81/2 216 146 127 Green = Fastest shipped items 53/4 5 VO R R B B B ø VI A Black = Normal lead-time items Red = Normally long lead-time items All dimensions in parentheses are millimeters unless otherwise specified. LST-23 Cable Tray Systems Notes Series 1 Fittings Cable Tray Systems LST-24 Series 2, 3, 4, & 5 Aluminum Series 2, 3, 4, & 5 Aluminum HAT-1 Cable Tray Systems Series 2, 3, 4, & 5 Aluminum For Aluminum Fittings see fittings section pages FTS-1 thru FTS-17 B-Line knows that your time is important! That’s why the color-coding system in this catalog is designed to help you select products that fit your service needs. Products are marked to indicate the typical lead time for orders of 50 pieces or less. Customer: How do I select my straight sections. covers, or fittings so that I get the quickest turnaround? Customer: How do I select my straight sections. covers, or fittings so that I get the quickest turnaround? Service Advisor: Each part of our selection chart is shown in colors. If any section of a part number is a different color, the part will typically ship with the longer lead time represented by the colors. Green = Fastest shipped items Black = Normal lead-time items Red = Normally long lead-time items Example: 34A VT - 24 - 144 Part will have a normal lead time because of the VT bottom type. All dimensions in parentheses are millimeters unless otherwise specified. Cable Tray Systems HAT-2 Series 2, 3, 4, & 5 Aluminum How The Service Advisor Works Series 2, 3, 4, & 5 Aluminum - Straight Sections 3" NEMA VE 1 Loading Depth 4" Side Rail Height Straight Section Part Numbering Prefix Example: 24 A 09 - 24 - 144 Series Material *Type A = Aluminum 24 *Width Ladder06 = 6" rung spacing 09 = 9" rung spacing 12 = 12" rung spacing 34 Trough6" thru 36" wide VT = Vented Trough ST = Non-Ventilated Trough Overall Width (Width + 11/2") = = = = = = = 6" 9" 12" 18" 24" 30" 36" ¨ ¡ ¨ ¡ Length 144 120 240 144 = = = = ¨Primary 12 10 20 12 ft. ft. ft. ft. 24 34 Length. Length. ¡Secondary See page CTS-23 for explanation of lengths. Rung Spacing Width (Inside) 06 09 12 18 24 30 36 For side rail & rung data, see chart on pages AP-5 & AP-6 Series 2, 3, 4, & 5 Aluminum See page APP-1 for additional rung options. *Special sizes available. Ladder Type Ventilated Trough Non-Ventilated Trough (Specify Rung Spacing) Green = Fastest shipped items Black = Normal lead-time items HAT-3 Red = Normally long lead-time items Cable Tray Systems Series 2, 3, 4, & 5 Aluminum - Straight Sections 3" NEMA VE 1 Loading Depth 4" Side Rail Height Values are based on simple beam tests per NEMA VE 1 on 36" wide cable tray with rungs spaced on 12" centers. Cable trays will support without collapse a 200 lb. (90.7 kg) concentrated load over and above published loads. Published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply the published load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the cable tray being installed. Individual rungs will support without collapse a 200 lb. (90.7 kg) concentrated load applied at the mid-span of the rung, over and above the NEMA rated cable load with a 1.5 safety factor for highlighted NEMA spans and loads. B-Line Series 24 Side Rail Dimensions NEMA, CSA & UL Classifications Span ft Load lbs/ft 1.75 NEMA: 16A, 12C CSA: D1-3m 6 8 10 12 14 16 487* 284 181 126 93 71 3.05 4.12 UL Cross-Sectional Area:1.00 in2 Deflection Multiplier 0.001 0.003 0.008 0.016 0.030 0.052 Design Factors Span for Two Rails meters Area=1.05 in2 Sx=1.34 in3 Ix=2.85 in4 1.8 2.4 3.0 3.7 4.3 4.9 Load kg/m Deflection Multiplier 725* 422 270 187 138 105 0.017 0.055 0.135 0.279 0.518 0.883 Design Factors for Two Rails Area=6.77 cm2 Sx=21.96 cm3 Ix=118.63 cm4 When trays are used in continuous spans, the deflection of the tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. * When using 18" rung spacing, load capacity is limited to 394 lbs/ft (586.27 kg/m) for 30" tray width and 325 lbs/ft (483.6 kg/m) for 36" tray width. B-Line Series 34 Side Rail Dimensions NEMA, CSA & UL Classifications Span ft Load lbs/ft 1.75 NEMA: 20B, 16C CSA: E-6m 10 12 14 16 18 20 320 222 163 125 99 80 4.20 3.08 UL Cross-Sectional Area: 1.50 in2 Deflection Multiplier 0.005 0.009 0.017 0.030 0.047 0.072 Design Factors Span for Two Rails meters Area=1.82 in2 Sx=2.10 in3 Ix=4.98 in4 3.0 3.7 4.3 4.9 5.5 6.1 Load kg/m Deflection Multiplier 476 331 243 186 147 119 0.077 0.160 0.296 0.505 0.810 1.234 Design Factors for Two Rails Area=11.74 cm2 Sx=34.41 cm3 Ix=207.28 cm4 Cable Tray Systems HAT-4 Series 2, 3, 4, & 5 Aluminum When trays are used in continuous spans, the deflection of the tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. Series 2, 3, 4, & 5 Aluminum - Straight Sections 4" NEMA VE 1 Loading Depth 5" Side Rail Height Straight Section Part Numbering Prefix Example: 25 A 09 - 24 - 144 Series Material *Type A = Aluminum 25 *Width Ladder06 = 6" rung spacing 09 = 9" rung spacing 12 = 12" rung spacing 35 Trough6" thru 36" wide VT = Vented Trough ST = Non-Ventilated Trough 06 09 12 18 24 30 36 = = = = = = = 6" 9" 12" 18" 24" 30" 36" ¨ ¡ ¨ ¡ Length 144 240 240 144 = = = = ¨Primary 12 20 20 12 ft. ft. ft. ft. 25 35 Length. Length. ¡Secondary See page CTS-23 for explanation of lengths. Rung Spacing Width (Inside) Overall Width (Width + 11/2") For side rail & rung data, see chart on pages AP-5 & AP-6 Series 2, 3, 4, & 5 Aluminum See page APP-1 for additional rung options. *Special sizes available. Ladder Type Ventilated Trough Non-Ventilated Trough (Specify Rung Spacing) Green = Fastest shipped items Black = Normal lead-time items HAT-5 Red = Normally long lead-time items Cable Tray Systems Series 2, 3, 4, & 5 Aluminum - Straight Sections 4" NEMA VE 1 Loading Depth 5" Side Rail Height Values are based on simple beam tests per NEMA VE 1 on 36" wide cable tray with rungs spaced on 12" centers. Cable trays will support without collapse a 200 lb. (90.7 kg) concentrated load over and above published loads. Published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply published load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the cable tray being installed. Individual rungs will support without collapse a 200 lb. (90.7 kg) concentrated load applied at the mid-span of the rung, over and above the NEMA rated cable load with a 1.5 safety factor for highlighted NEMA spans and loads. B-Line Series Side Rail Dimensions 1.75 25 3.93 5.00 NEMA, CSA & UL Classifications Span ft Load lbs/ft Deflection Multiplier NEMA: 20A, 12C CSA: D1-6m 10 12 14 16 18 20 200 139 102 78 62 50 0.0049 0.010 0.019 0.032 0.051 0.078 UL Cross-Sectional Area: 1.00 in2 Design Factors Span for Two Rails meters Area=1.24 in2 Sx=1.80 in3 Ix=4.62 in4 3.0 3.7 4.3 4.9 5.5 6.1 Load kg/m Deflection Multiplier 298 207 152 116 92 74 0.083 0.172 0.319 0.545 0.873 1.330 Design Factors for Two Rails Area=8.00 cm2 Sx=29.50 cm3 Ix=192.30 cm4 When trays are used in continuous spans, the deflection of the tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. B-Line Series Side Rail Dimensions NEMA, CSA & UL Classifications Span ft Load lbs/ft Deflection Multiplier 1.75 NEMA: 20B, 16C CSA: E-3m 10 12 310 215 0.0035 0.0073 35 5.06 3.96 UL Cross-Sectional Area: 1.50 in2 14 16 18 20 158 121 96 77 0.014 0.023 0.037 0.057 Design Factors Span for Two Rails meters Area=1.67 in2 in3 Sx=2.35 Ix=6.37 in4 3.0 3.7 4.3 4.9 5.5 6.1 Load kg/m Deflection Multiplier 461 320 235 180 142 115 0.060 0.125 0.232 0.395 0.633 0.965 Design Factors for Two Rails Area=10.77 cm2 Sx=38.51 cm3 Ix=265.14 cm4 When trays are used in continuous spans, the deflection of the tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. Series 2, 3, 4, & 5 Aluminum Cable Tray Systems HAT-6 Series 2, 3, 4, & 5 Aluminum - Straight Sections 5" NEMA VE 1 Loading Depth 6" Side Rail Height Straight Section Part Numbering Prefix Example: 26 A 09 - 24 - 144 Series Material *Type A = Aluminum 26 *Width Ladder06 = 6" rung spacing 09 = 9" rung spacing 12 = 12" rung spacing 36 46 Trough6" thru 36" wide VT = Vented Trough ST = Non-Ventilated Trough H46† Overall Width (Width + 11/2") = = = = = = = 6" 9" 12" 18" 24" 30" 36" ¨ ¡ ¨ ¡ ¨ ¡ ¨ ¡ Length 144 240 240 144 240 288 240 300 = = = = = = = = ¨Primary Rung Spacing Width (Inside) 06 09 12 18 24 30 36 † H46A only available in ladder type 9” and 12” rung spacing For side rail & rung data, see chart on pages AP-5 & AP-6 See page APP-2. 12 20 20 12 20 24 20 25 ft. 26 ft. ft. 36 ft. ft. 46 ft. ft. H46 ft. Length. Length. ¡Secondary See page CTS-23 for explanation of lengths. Series 2, 3, 4, & 5 Aluminum See page APP-1 for additional rung options. *Special sizes available. Ladder Type Ventilated Trough Non-Ventilated Trough (Specify Rung Spacing) Green = Fastest shipped items Black = Normal lead-time items HAT-7 Red = Normally long lead-time items Cable Tray Systems Series 2, 3, 4, & 5 Aluminum - Straight Sections 5" NEMA VE 1 Loading Depth 6" Side Rail Height Values are based on simple beam tests per NEMA VE 1 on 36" wide cable tray with rungs spaced on 12" centers. Cable trays will support, without collapse, a 200 lb. (90.7 kg) concentrated load over and above published loads. Published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply the published load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the cable tray being installed. Individual rungs will support without collapse a 200 lb. (90.7 kg) concentrated load applied at the mid-span of the rung, over and above the NEMA rated cable load with a 1.5 safety factor for highlighted NEMA spans and loads. B-Line Series 26 Side Rail Dimensions NEMA, CSA & UL Classifications Span ft Load lbs/ft Deflection Multiplier 2.00 NEMA: 20A, 16B CSA: D1-6m 10 12 14 16 18 20 204 142 104 80 63 51 0.0028 0.006 0.011 0.019 0.030 0.045 5.04 6.12 UL Cross-Sectional Area: 1.00 in2 Design Factors Span for Two Rails meters Area=1.41 in2 Sx=2.53 in3 Ix=7.915 in4 3.0 3.7 4.3 4.9 5.5 6.1 Load kg/m Deflection Multiplier 304 211 155 119 94 76 0.049 0.101 0.186 0.318 0.509 0.776 Design Factors for Two Rails Area=9.10 cm2 Sx=41.46 cm3 Ix=329.45 cm4 When trays are used in continuous spans, the deflection of the tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. B-Line Series 36 Side Rail Dimensions NEMA, CSA & UL Classifications Span ft Load lbs/ft Deflection Multiplier 2.00 NEMA: 20B, 16C CSA: E-6m 12 14 16 18 20 22 233 171 131 104 84 69 0.0043 0.008 0.014 0.022 0.033 0.049 5.06 6.17 UL Cross-Sectional Area: 1.50 in2 Design Factors Span for Two Rails meters Area=1.81 in2 Sx=3.36 in3 Ix=10.85 in4 3.7 4.3 4.9 5.5 6.1 6.7 Load kg/m Deflection Multiplier 347 255 195 154 125 103 0.073 0.136 0.232 0.372 0.566 0.829 Design Factors for Two Rails Area=11.68 cm2 Sx=55.06 cm3 Ix=451.61 cm4 When trays are used in continuous spans, the deflection of the tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. Side Rail Dimensions NEMA, CSA & UL Classifications Span ft Load lbs/ft Deflection Multiplier 2.00 NEMA: 20C CSA: E-6m 14 16 18 20 22 24 210 161 127 103 85 72 0.0071 0.012 0.019 0.030 0.043 0.061 46 5.08 6.19 UL Cross-Sectional Area: 1.50 in2 Design Factors Span for Two Rails meters Area=2.06 in2 Sx=3.59 in3 Ix=12.18 in4 4.3 4.9 5.5 6.1 6.7 7.3 Load kg/m Deflection Multiplier 313 239 189 153 127 106 0.121 0.207 0.331 0.505 0.739 1.046 Design Factors for Two Rails Area=13.29 cm2 Sx=58.83 cm3 Ix=506.97 cm4 When trays are used in continuous spans, the deflection of the tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. B-Line Series Side Rail Dimensions NEMA, CSA & UL Classifications Span ft Load lbs/ft Deflection Multiplier 2.00 NEMA: 20C+ CSA: 131 kg/m 7.6m 16 18 20 22 24 25 261 206 167 138 116 88 0.0085 0.014 0.021 0.030 0.043 0.051 H46 6.24 5.09 UL Cross-Sectional Area: 2.00 in2 Design Factors Span for Two Rails meters Area=2.95 in2 Sx=5.33 in3 Ix=17.30 in4 4.9 5.5 6.1 6.7 7.3 7.6 Load kg/m Deflection Multiplier 388 307 248 205 173 131 0.145 0.233 0.355 0.520 0.737 0.867 Design Factors for Two Rails Area=19.03 cm2 Sx=87.34 cm3 Ix=720.08 cm4 When trays are used in continuous spans, the deflection of the tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. Cable Tray Systems HAT-8 Series 2, 3, 4, & 5 Aluminum B-Line Series Series 2, 3, 4, & 5 Aluminum - Straight Sections 6" NEMA VE 1 Loading Depth 7" Side Rail Height Straight Section Part Numbering Prefix Example: 37 A 09 - 24 - 240 Series Material *Type A = Aluminum 37 *Width Ladder06 = 6" rung spacing 09 = 9" rung spacing 12 = 12" rung spacing 47 H47† 57† Overall Width (Width + 11/2") = = = = = = = 6" 9" 12" 18" 24" 30" 36" Trough6" thru 36" wide VT = Vented Trough ST = Non-Ventilated Trough Rung Spacing Width (Inside) 06 09 12 18 24 30 36 ¡ ¨ ¡ ¨ ¡ ¨ ¡ Length 240 144 240 288 240 300 360 300 = = = = = = = = ¨Primary 20 12 20 24 20 25 30 25 ft. 37 ft. ft. 47 ft. ft. H47 ft. ft. 57 ft. Length. Length. ¡Secondary † H47A & 57A only available in ladder type 9” and 12” rung spacing. See page APP-2. For side rail & rung data, see chart on pages AP-5 & AP-6 ¨ See page CTS-23 for explanation of lengths. Series 2, 3, 4, & 5 Aluminum See page APP-1 for additional rung options. *Special sizes available. Ladder Type Ventilated Trough Non-Ventilated Trough (Specify Rung Spacing) 57A available in (9” & 12” rung spacing in 12” to 36” widths) Green = Fastest shipped items Black = Normal lead-time items HAT-9 Red = Normally long lead-time items Cable Tray Systems Series 2, 3, 4, & 5 Aluminum - Straight Sections 6" NEMA VE 1 Loading Depth 7" Side Rail Height Values are based on simple beam tests per NEMA VE 1 on 36" wide cable tray with rungs spaced on 12" centers. Cable trays will support without collapse a 200 lb. (90.7 kg) concentrated load over and above published loads. Published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply the published load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the cable tray being installed. Individual rungs will support without collapse a 200 lb. (90.7 kg) concentrated load applied at the mid-span of the rung, over and above the NEMA rated cable load with a 1.5 safety factor for highlighted NEMA spans and loads. B-Line Series Side Rail Dimensions NEMA, CSA & UL Classifications Span ft Load lbs/ft Deflection Multiplier 2.00 NEMA: 20B, 16C CSA: 106 kg/m 6.1m 12 14 16 18 20 22 222 163 125 99 80 66 0.0035 0.0064 0.011 0.017 0.027 0.039 37 6.05 7.14 UL Cross-Sectional Area: 1.50 in2 Design Factors Span for Two Rails meters Area=1.81 in2 Sx=3.77 in3 Ix=13.50 in4 3.7 4.3 4.9 5.5 6.1 6.7 Load kg/m Deflection Multiplier 331 243 186 147 119 98 0.059 0.109 0.186 0.299 0.455 0.666 Design Factors for Two Rails Area=11.68 cm2 Sx=61.78 cm3 Ix=561.91 cm4 When trays are used in continuous spans, the deflection of the tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. B-Line Series 47 Side Rail Dimensions NEMA, CSA & UL Classifications Span ft Load lbs/ft Deflection Multiplier 2.00 NEMA: 20C CSA: 142 kg/m 6.1m 14 16 18 20 22 24 204 156 123 100 83 69 0.0048 0.0082 0.0132 0.0201 0.0295 0.0418 6.13 7.24 UL Cross-Sectional Area: 2.00 in^2 Design Factors Span for Two Rails meters Area=2.38 in2 Sx=4.94 in3 Ix=17.88 in4 4.3 4.9 5.5 6.1 6.7 7.3 Load kg/m Deflection Multiplier 304 233 184 149 123 103 0.083 0.141 0.225 0.344 0.503 0.713 Design Factors for Two Rails Area=15.35 cm2 Sx=80.95 cm3 Ix=744.22 cm4 When trays are used in continuous spans, the deflection of the tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. H47 Side Rail Dimensions NEMA, CSA & UL Classifications Span ft Load lbs/ft Deflection Multiplier 2.00 NEMA: 20C+ CSA: 241 kg/m 6.1m 16 18 20 22 24 25 233 184 149 123 103 95 0.0064 0.010 0.016 0.023 0.033 0.038 6.09 7.24 UL Cross-Sectional Area: 2.00 in2 Design Factors Span for Two Rails meters Area=3.04 in2 Sx=6.10 in3 Ix=22.91 in4 4.9 5.5 6.1 6.7 7.3 7.6 Load kg/m Deflection Multiplier 346 274 222 183 154 142 0.110 0.176 0.268 0.393 0.556 0.655 Design Factors for Two Rails Area=19.61 cm2 Sx=99.96 cm3 Ix=953.59 cm4 When trays are used in continuous spans, the deflection of the tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. B-Line Series Side Rail Dimensions 2.00 57 7.40 6.23 NEMA, CSA & UL Classifications Span ft Load lbs/ft NEMA: 20C+ CSA: 152 kg/m 9.1m 20 22 24 26 28 30 232 192 161 136 117 102 UL Cross-Sectional Area: 2.00 in2 Deflection Multiplier 0.011 0.016 0.023 0.031 0.042 0.055 Design Factors Span for Two Rails meters Area=4.22 in2 Sx=7.73 in3 Ix=32.86 in4 6.1 6.7 7.3 7.9 8.5 9.1 Load kg/m Deflection Multiplier 345 285 240 202 174 152 0.187 0.274 0.388 0.534 0.718 0.947 Design Factors for Two Rails Area=27.23 cm2 Sx=126.67 cm3 Ix=1367.74 cm4 When trays are used in continuous spans, the deflection of the tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. Cable Tray Systems HAT-10 Series 2, 3, 4, & 5 Aluminum B-Line Series Series 2, 3, 4, & 5 Aluminum - Straight Sections 6" NEMA VE 1 Loading Depth 8" Side Rail Height Straight Section Part Numbering Prefix Example: S8 A 09 - 24 - 240 Series Material *Type A = Aluminum S8 *Width Ladder09 = 9" rung spacing 12 = 12" rung spacing 12 18 24 30 36 = = = = = 12" 18" 24" 30" 36" Length ¨ ¡ 480 = 40 ft. 360 = 30 ft. 300 = 25 ft. ¨Primary S8 Length. Length. ¡Secondary See page CTS-23 for explanation of lengths. See page APP-1 for additional rung options. *Special sizes available. Rung Spacing Width (Inside) Series 2, 3, 4, & 5 Aluminum Overall Width (Width + 1.80") For side rail & rung data, see chart on pages AP-5 & AP-6 * Alternated rung unless indicated. Values are based on simple beam tests per NEMA VE 1 on 36" wide cable tray with rungs spaced on 12" centers. Cable trays will support without collapse a 200 lb. (90.7 kg) concentrated load over and above published loads. Published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply the published load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the cable tray being installed. Individual rungs will support without collapse a 200 lb. (90.7 kg) concentrated load applied at the mid-span of the rung, over and above the NEMA rated cable load with a 1.5 safety factor for highlighted NEMA spans and loads. See table on page 385 for rung capacities. B-Line Series S8A Side Rail Dimensions NEMA, CSA & UL Classifications Span ft Load lbs/ft 3.00 NEMA: 20C+ CSA: 240 kg/m 9.1m 20 22 24 26 28 30 40 363 300 252 215 185 161 101 8.00 6.175 UL Cross-Sectional Area: 2.00 in2 Green = Fastest shipped items Deflection Multiplier 0.007 0.010 0.013 0.019 0.025 0.033 0.146 Design Factors Span for Two Rails meters Area=5.50 in2 Sx=15.39 in3 Ix=55.35 in4 Black = Normal lead-time items HAT-11 6.1 6.7 7.3 7.9 8.5 9.1 12.2 Load kg/m Deflection Multiplier Design Factors for Two Rails 540 446 375 320 276 240 151 0.111 0.163 0.230 0.317 0.427 0.562 2.488 Area=35.48 cm2 Sx=252.20 cm3 Ix=2303.84 cm4 Red = Normally long lead-time items Cable Tray Systems Series 2, 3, 4, & 5 Aluminum - Straight Sections The following is a list of accessories and fittings that can be provided with S8A tray. For more information on these items, contact Engineering Department. Fittings Horizontal Bends 30° Bends with 45° Bends with 60° Bends with 90° Bends with 24”, 24”, 24”, 24”, 36”, 36”, 36”, 36”, or or or or 48” 48” 48” 48” radius radius radius radius Horizontal Tees With 24”, 36”, or 48” radius Vertical Outside Bends 30° Bends with 24”, 45° Bends with 24”, 60° Bends with 24”, 90° Bends with 24”, 36”, 36”, 36”, 36”, or or or or 48” 48” 48” 48” radius radius radius radius Vertical Inside Bends 30° Bends with 24”, 45° Bends with 24”, 60° Bends with 24”, 90° Bends with 24”, 36”, 36”, 36”, 36”, or or or or 48” 48” 48” 48” radius radius radius radius Reducing Fittings Splice Plate - 9A-1008 Expansion Splice Plate - 9A-1018 Horizontal Adjustable Splice Plate - 9A-1038 Vertical Adjustable Splice Plate - 9A-1028 Hold Down Clamps - 9ZN-1281, 9G-1281, 9A-1281 Guides - S9ZN-1202, S9G-1202 Step Down Splice Plate - 9A-1050, 9A-1078, 9A-1048 Other Accessories Include: Offset Splice Plates Blind Ends Covers - Standard aluminum cover number with S in front (Example: S807A40) Green = Fastest shipped items Cable Tray Systems Black = Normal lead-time items HAT-12 Red = Normally long lead-time items Series 2, 3, 4, & 5 Aluminum Accessories Series 2, 3, 4, & 5 Aluminum Wedge Lock Splice Plates 9A-1004 9A-1005 9A-1006 9A-1007 mm 4 5 6 7 101 127 152 178 For heavy duty expansion splice plates see page APP-3. Catalog No. Tray Series 9A-1014 9A-1015 9A-1016 9A-1017 Catalog No. H46A 9A-6006 H47A, 57A 9A-6007 Height in. mm 4 5 6 7 101 127 152 178 Universal Splice Plates Step Down Splice Plates Vertical Adjustable Splice Plates • Used to splice to existing cable tray systems. • Furnished in pairs with hardware. • These splice plates are offered for connecting cable tray sections having side rails of different heights. • Furnished in pairs with hardware. • These plates provide for changes in elevation that do not conform to standard vertical fittings. • Furnished in pairs with hardware. • Bonding Jumper not required. Catalog No. Catalog No. 9A-1004-1/2 9A-1005-1/2 9A-1006-1/2 9A-1007-1/2 in. mm 4 5 6 7 101 127 152 178 Horizontal Adjustable Splice Plates • Offered to adjust a cable tray run for changes in direction in a horizontal plane that do not conform to standard horizontal fittings. • Furnished in pairs with hardware. • New design bonding jumpers not required. • (X) Insert 4, 5, 6 or 7 for side rail height. Catalog No. 9A-103(X) 9A-103(X)-12 9A-103(X)-36 9A-1045 9A-1046 9A-1060 9A-1047 9A-1061 9A-1062 Height 9A-103(X)-12 or 9A-103(X)-36 One pair splice plates with extensions. L L Requires supports within 24” on both sides, per NEMA VE 2. Height in. Series 2, 3, 4, & 5 Aluminum • Expansion plates allow for one inch expansion or contraction of the cable tray, or where expansion joints occur in the supporting structure. • Furnished in pairs with hardware. • Bonding Jumpers are required on each siderail. Order Separately. • Standard for H46A, H47A and 57A straight sections. • Six bolt design 1/2" Stainless Steel Type 316 hardware standard. • Available on ladder bottoms only. 09 and 12" rung spacing. • Furnished in pairs with hardware. Height in. Expansion Splice Plates H46A, H47A and 57A Mid-Span Splice • Standard 4-hole pattern. • Furnished in pairs, with hardware. • One pair including hardware provided with each section. • Boxed in pairs with hardware. • For field installation drill 13/32" hole. Catalog No. Accessories 5 to 4 6 to 4 6 to 5 7 to 4 7 to 5 7 to 6 mm 127 152 152 178 178 178 to to to to to to 101 101 127 101 127 152 Catalog No. 9A-1024 9A-1025 9A-1026 9A-1027 Height in. mm 4 5 6 7 101 127 152 178 Branch Pivot Connectors • Branch from existing cable tray runs at any point. • Pivot to any required angle. • UL Classified for grounding (bonding jumper not required). • Furnished in pairs with hardware. 9A-103(X) Splice only Cable Tray End Cut Tray Width 'L' Mitered Not mitered Not mitered Thru 36" Thru 12" Thru 36" N/A 16" 41" Green = Fastest shipped items Requires supports within 24” on both sides, per NEMA VE 2. Catalog No. 9A-2044 9A-2045 9A-2046 9A-2047 Black = Normal lead-time items HAT-13 Height in. mm 4 5 6 7 101 127 152 178 Red = Normally long lead-time items Cable Tray Systems Series 2, 3, 4, & 5 Aluminum Cross Connector Bracket Tray Hardware • For field connecting crossing section. • Furnished in pairs with 3/8" hardware. For field installation drill 13/32" hole. Accessories Standard Tray Hardware Catalog No. SNCB 3/8" x 3/4" Znplt Square Neck Carriage Bolt ASTM A307 Grade A Catalog No. Catalog No. SFHN 3/8"-16 Znplt Serrated Flange Hex Nut ASTM A563 Grade A 9A-1240 Finish: Zinc Plated ASTM B633, SC1 Offset Reducing Splice Plate Optional Tray Hardware • This plate is used for joining cable trays having different widths. When used in pairs they form a straight reduction; when Catalog No. used singly with a standard splice plate, they form an 9A-1064-(‡) offset reduction. • Furnished as one plate 9A-1065-(‡) with hardware. 9A-1066-(‡) • (‡) Insert reduction 9A-1067-(‡) Catalog No. SNCB 3/8" x 3/4" SS6 Square Neck Carriage Bolt AISI 316 Stainless Steel Height in. mm 4 5 6 7 101 127 152 178 Catalog No. SFHN 3/8"-16 SS6 Serrated Flange Hex Nut AISI 316 Stainless Steel To order optional 316 Stainless Steel hardware add SS6 suffix to part number Example: 9A-1004SS6 Tray to Box Splice Plates Frame Type Box Connector Blind End • Used to attach the end of a cable tray run to a distribution box or control panel. • Furnished in pairs with hardware. • Designed to attach the end of a cable tray run to a distribution cabinet or control center to help reinforce the box at the point of entry. • Furnished with tray connection hardware. • (‡) Insert tray width • This plate forms a closure for a dead end cable tray. • Furnished as one plate with hardware. • (‡) Insert tray width Catalog No. Catalog No. Catalog No. mm 4 5 6 7 101 127 152 178 9A-1074-(‡) 9A-1075-(‡) 9A-1076-(‡) 9A-1077-(‡) Height in. mm 4 5 6 7 101 127 152 178 Conduit to Cable Tray Adaptors Catalog No. 9ZN-1150-(‡) mm 4 5 6 7 101 127 152 178 Conduit to Cable Tray Adaptor • Assembly required. • Conduit clamp included. • (‡) = Conduit size (1/2" thru 4"). • Assembly required. • Mounting hardware included. • Conduit clamps provided. • (‡) = Conduit size (1/2" thru 4"). 9A-1084-(‡) 9A-1085-(‡) 9A-1086-(‡) 9A-1087-(‡) Height in. Catalog No. • For easy attachment of conduit terminating at a cable tray. • Use on aluminum or steel cable trays. 9ZN-1155-(‡) Cable Tie (Ladder Tray) Nylon ties provide easy attachment of cable to ladder rungs; maximum cable O.D. is 3" (76mm). 9G-1158-1/2, 3/4 9G-1158-1, 11/4 9G-1158-11/2, 2 9G-1158-21/2, 3 9G-1158-31/2, 4 Overall Length 15" Catalog No. 99-2125-15 Green = Fastest shipped items Catalog No. Black = Normal lead-time items Conduit Size in. mm 1/2, 3/4 15, 20 25, 32 40, 50 65, 80 90, 100 1, 11/4 11/2, 2 21/2, 3 31/2, 4 Red = Normally long lead-time items All dimensions in parentheses are millimeters unless otherwise specified. Cable Tray Systems HAT-14 Aluminum I-Beam Series 2, 3, 4, & 5 Aluminum 9A-1054 9A-1055 9A-1056 9A-1057 Height in. Series 2, 3, 4, & 5 Aluminum - Accessories Ladder Drop-Out Trough Drop-Out & Drop-Out Bushing • Specially-designed Ladder Drop-Outs provide a rounded surface with 4" (101 mm) radius to protect cable as it exits from the cable tray, preventing damage to insulation. The drop-out will attach to any desired rung. • (‡) Insert tray width • These devices provide a rounded surface to protect cable as it exits from the trough-type cable tray. • Hardware is included for attachment of the trough bottom drop-out. • (‡) Insert tray width Catalog No. Catalog No. 9A-1104T-(‡) Catalog No. 9A-1104-(‡) Trough-Type Drop-Out 99-1124 Snap-In Plastic Bushing Barriers Horizontal Bend Straight Section • Horizontal Bend Barriers are flexible in order to conform to any horizontal fitting radius. Cut to length. • Order catalog number based on loading depth. • Furnished with three #10 x 1/2" zinc plated self-drilling screws and a 99-9982 Barrier Strip Splice. • Standard length is 72" (6 ft.), sold individually. • Standard length: 120" (3 m) 144" (12 ft.). • Order catalog number based on loading depth. • Furnished with four #10 x 1/2" plated selfdrilling screws and a 99-9982 splice. H Catalog No. Series 2, 3, 4, & 5 Aluminum 73A-Length 74A-Length 75A-Length 76A-Length Side Rail Height H Loading Depth 'H' in. mm in. mm 4 5 6 7 101 127 152 178 3 4 5 6 76 101 127 152 Catalog No. Length = 144 for 12' or 120 for 10' Side Rail Height 73A-90HBFL 74A-90HBFL 75A-90HBFL 76A-90HBFL Vertical Bend Barriers Barrier Strip Clip • Vertical Bend Barriers are preformed to conform to a specific vertical fitting. • Furnished with three #10 x 1/2" plated self-drilling screws and a 99-9982 Barrier Strip Splice. • (*) Insert 30, 45, 60 or 90 for degrees • (†) Insert 12, 24, 36 or 48 for radius • • • • Loading Depth 'H' in. mm in. mm 4 5 6 7 101 127 152 178 3 4 5 6 76 101 127 152 Provides attachment to rung. Allows for installed barrier adjustment. Asymmetrical clip provides a wide range for screw location. Barriers strip clips not included with barriers. (Must be ordered separately) H H Inside Bend (VI) Outside Bend (VO) Inside Bend Catalog No. 73A-(*)VI(†) 74A-(*)VI(†) 75A-(*)VI(†) 76A-(*)VI(†) Screw slot for sheet metal screw Outside Bend Side Rail Catalog No. Height 73A-(*)VO(†) 74A-(*)VO(†) 75A-(*)VO(†) 76A-(*)VO(†) in. mm 4 5 6 7 101 127 152 178 Green = Fastest shipped items Barrier Flange Loading Depth 'H' in. 3 4 5 6 mm 76 101 127 152 Rung Catalog No. Black = Normal lead-time items HAT-15 9A-RBC Red = Normally long lead-time items Cable Tray Systems Series 2, 3, 4, & 5 Aluminum - Accessories Barrier Strip Splice Bonding Jumper • Plastic splice holds adjoining barrier strips in straight alignment. • 5” (127mm) long. Use at each expansion splice and where the cable tray is not mechanically/electrically continuous to ground. Sold individually. • Hardware included. • See table 392.7(B)(2) on page CTS-9 for amperage ratings required to match the UL cross-sectional area of the tray. • See tray loading chart for UL cross-sectional area. • Bonding jumper is 16" long. Catalog No. 99-9982 Stainless Steel Cable Clamp "P" • Fits with series 2, 3, & 4 rungs. • Attaches to rung at any point. • 14 gauge Type 316 stainless steel material to minimize corrosion and induction heating. • Plated steel and aluminum also available. #1 600 99-40 4/0 1600 99-1620 250 MCM 2000 mm BP081SS .250 - .840 6.4 - 21.3 BP110SS .810 - 1.100 20.6 - 28.0 BP135SS .850 - 1.350 21.6 - 34.8 BP175SS 1.250 - 1.750 31.8 - 44.5 BP205SS 1.550 - 2.050 39.4 - 52.1 Catalog No. Material 9A-2130 Tin Plated Aluminum 2.000 - 2.500 50.8 - 63.5 BP300SS 2.500 - 3.000 63.5 - 76.2 BP325SS 2.750 - 3.250 69.9 - 82.6 Hanger Rod Clamp BP375SS 3.250 - 3.750 82.6 - 95.3 BP425SS 3.750 - 4.250 95.3 - 108.0 BP475SS 4.250 - 4.750 108.0 - 120.7 Ground Clamp • • • • • • • Mechanically attaches grounding cables to cable tray. • Hardware included. • (*) Insert ZN or SS4 Catalog No. Rail Height 9(*)-5324 9(*)-5325 9(*)-5326 9(*)-5327 Cable Size 9(*)-2351 #1 thru 2/0 9(*)-2352 3/0 thru 250 MCM For 1/2" ATR. Furnished in pairs. Order ATR and hex nuts separately. Two-piece "J"-hanger design. 1500 lbs./pair capacity safety factor 3. (*) Insert ZN or G in. mm 4 5 6 7 101 127 152 178 Threaded Rod (ATR) & Rod Coupling Size Loading lbs Catalog No. Available Lengths Coupling Cat. No. 3/8"-16 730 ATR 3/8" x Length 36", 72", 120", 144" B655-3/8 1/2"-13 1350 ATR 1/2" x Length 36", 72", 120", 144" B655-1/2 All dimensions in shaded areas are millimeters unless otherwise specified. Loading based on safety factor 5. Standard Finish: Zinc plated See B-Line Strut Systems Catalog for other sizes and finishes. Green = Fastest shipped items Black = Normal lead-time items Red = Normally long lead-time items All dimensions in parentheses are millimeters unless otherwise specified. Cable Tray Systems HAT-16 Series 2, 3, 4, & 5 Aluminum BP250SS Catalog No. Ampacity B-Line Cable Tray is UL® classified as to its suitability as an equipment grounding conductor. If a separate conductor for additional grounding capability is desired, B-Line offers this clamp for bolting the conductor at least once to each cable tray section. • Accepts #6 AWG to 250 MCM. Cable Size in. Copper Wire Size 99-N1 Grounding Clamp Refer to Section CF Cable Fixing Catalog No. Catalog No. Series 2, 3, 4, & 5 Aluminum Cable Tray Clamp/Guide Isolator Pad • Features a no-twist design. • Has four times the strength of the traditional design. • Each side is labeled to ensure proper installation. • Furnished in pairs, with or without hardware. • Not recommended for vertical support. • Use as a friction reducer and/or as a dissimilar metal isolator barrier. • UV resistant HDPE. • Temperature range: -100 to 160° F. • Designed to use with 9(*)-1205 or 9(*)-1208 clamp/guide. • Color - White. 21/4" (57mm) 9ZN-1208 shown. Installed as a clamp. 11/2" (39mm) Patent # RE35479 Note: For heavy duty or vertical applications see 9(*)-1241 or 9(*)-1242 page HAT-20 Catalog No. Without With Hardware Hardware 9ZN-1204 9ZN-1208 9A-1205 9G-1205 9SS6-1205 9ZN-1205 Series 2, 3, 4, & 5 Aluminum Accessories 9ZN-1204NB 9ZN-1208NB ----- Overall Length in. mm 11/2 21/4 21/4 21/4 21/4 21/4 38 57 57 57 57 57 9ZN-1204 shown. Installed as a guide. Hardware Size Finish 1/4" 3/8" 1/2" 1/2" 1/2" 1/2" G90 G90 Alum. HDGAF 316SS G90 Isolation pad shown as when used with a guide. Catalog No. Cable Tray Clamp Cable Tray Guide • Hold-down clamps for single or double cable tray runs. • No drilling of support I-beam or channel is required. • Sold in pieces - two clamps are required per tray. • Maximum beam flange thickness 11/8" (28.58 mm). • • • • Catalog No. 9ZN-1249HD 9G-1249HD Isolation pad shown with top flange doubled under for clamp application. 99-PE34 Expansion guide for single or double cable tray runs. Guide allows for longitudinal movement of the cable tray. No field drilling of support I-beam or channel is required. Guides are required on both sides of cable tray to prevent lateral movement - can be placed on either the inside or outside flange of cable tray. • Guides are sold in pieces - two guides are required per tray. • Maximum flange thickness 11/8" (28.58 mm). Finish Catalog No. Finish Znplt HDGAF 9ZN-1249 Znplt 9G-1249 HDGAF Nylon Pad Neoprene Roll • Use for friction reduction. • Hardness: Shore D80. • Low friction coefficient. • UV resistant. 1/8" • Excellent weatherability. (3mm) • UL - 94HB. • • • • Use for material isolation. x 2" x 25' roll. Hardness: Shore A60. Good weatherability. 1/8" 6" (152mm) 3" (76mm) Catalog No. Green = Fastest shipped items Catalog No. 99-PE36 Black = Normal lead-time items HAT-17 99-NP300 Red = Normally long lead-time items Cable Tray Systems Series 2, 3, 4, & 5 Aluminum - Accessories Trapeze Support Kit B-Line trapeze kits provide the components required for a single trapeze support in one package. These kits are available in pregalvanized steel with zinc-plated hardware (2) 1/2" x 7/8" Hex Head Cap Screw or hot dip galvanized steel with 316 (2) 9ZN-1205 stainless steel hardware. The SH channel provides the convenience of pre-punched slots, which eliminate the need for field drilling. Catalog No. (4) 1/2" Hex Nut The illustrated hardware is sealed in a plastic bag and boxed with the channel, which is pre-cut to the appropriate length as shown in the chart. Channel Length in. mm Hold-Down Guide Clamp (2) N525WO Channel Nut Tray Width (4) B202 Square Washer (1) B22 Channel cut to the required length Uniform Load in. mm lbs kN 9P-5506-22SH(†) 6 152 16 406 1600 7.11 9P-5509-22SH(†) 9 229 18 457 1250 5.56 9P-5512-22SH(†) 12 305 22 559 1125 5.00 9P-5518-22SH(†) 18 457 28 711 865 3.85 9P-5524-22SH(†) 24 610 34 864 700 3.11 9P-5530-22SH(†) 30 762 40 1016 590 2.62 9P-5536-22SH(†) 36 914 46 1168 510 2.27 9P-5542-22SH(†) 42 1067 52 1321 450 2.00 • (†) Insert / for / " threaded rod hardware. 3 8 Designed for use with 1/2" threaded rod. Order rod separately. 3 8 Safety factor of 3.0 on all loads. Heavy Duty Trapeze Support Kit B-Line trapeze kits provide the components required for a single trapeze support in one package. These kits are available in Dura-Green™ epoxy coated steel with zinc-plated hardware or hot dip galvanized steel with 316 stainless steel hardware. The SH channel provides the convenience of pre-punched slots, which eliminates the need for field drilling. (2) 1/2" x 7/8" Hex Head Cap Screw Catalog No. (2) 9ZN-1205 Hold-Down Guide Clamp (4) 1/2" Hex Nut (2) N525WO Channel Nut (4) B202 Square Washer (1) Channel cut to the required length The illustrated hardware is sealed in a plastic bag and boxed with the channel, which is pre-cut to the appropriate length as shown in the chart. Channel Length Uniform Load in. mm in. mm lbs 9(*)-5506-22SHA 6 152 16 406 1350 6.01 9(*)-5509-22SHA 9 229 18 457 1350 6.01 9(*)-5512-22SHA 12 305 22 559 1350 6.01 9(*)-5518-22SHA 18 457 28 711 1350 6.01 9(*)-5524-22SHA 24 610 34 864 1350 6.01 9(*)-5530-22SHA 30 762 40 1016 1350 6.01 9(*)-5536-22SHA 36 914 46 1168 1350 6.01 9(*)-5542-22SHA 42 1067 52 1321 1350 6.01 Safety factor of 3.0 on all loads. In plastic bag 9ZN-5500-1/2 1 2 2 4 4 pr. 9ZN-1205 HHC Screw 1/2 x 7/8 ZN N525 WO ZN B202 ZN 1/2" sq washer HN 1/2 ZN Rooftop Support Bases with B22 Channel Catalog No. DB10-28 DB10-36 DB10-42 DB10-50 DB10-60 Designed as a superior rooftop support for cable tray, UV resistant and approved for most roofing material or other flat surfaces. Can be used with any of B-Line cable tray clamps and guides. Ultimate Load Capacity: 1,000 lbs. (uniform load) 9G-5500-1/2 1 2 2 4 4 pr. 9G-1205 HHC Screw 1/2 x 7/8 SS6 N525 WO SS6 B202 HDG 1/2" sq washer HN 1/2 SS6 Height x Width x Length 55/8” 55/8” 55/8” 55/8” 55/8” x x x x x 6” 6” 6” 6” 6” x x x x x 28.0” 36.0” 42.0” 50.0” 60.0” LEEDS credit available, base made from 100% recycled material. General Note: Consult roofing manufacturer or engineer for roof load capacity. The weakest point may be the insulation board beneath the rubber membrane. Black = Normal lead-time items Red = Normally long lead-time items All dimensions in parentheses are millimeters unless otherwise specified. Cable Tray Systems HAT-18 Series 2, 3, 4, & 5 Aluminum Catalog No. Green = Fastest shipped items kN • (*) Insert GRN or G Designed for use with 1/2" threaded rod. Order rod separately. Trapeze Hardware Kit Tray Width Series 2, 3, 4, & 5 Aluminum - Accessories Center Hung Tray Support • Center Hung Cable Tray Support allows cable to be laid-in from both sides. • Eliminates costly cable pulling and field cutting of cable tray supports. Labor costs are dramatically reduced. • Required hardware and threaded rod material for trapeze assemblies are reduced by 50%. • Designed for use with 1/2" threaded rod. (Order rod separately) • Use with all aluminum and steel cable trays through 24" width. • Load capacity is 700 lbs. per support. Safety factor of 3.0. Eccentric loading is not to exceed a 60% vs. 40% load differential. • The maximum recommended unsupported span length is 144"/12 ft. (3.66 m). • Hardware shown is furnished. Catalog No. Tray Width Channel Length 9ZN-5212 6", 9", 12" 18" 9ZN-5224 18", 24" 30" (2) 1/2" Hex Nut (2) 1/2" x 7/8" Hex Head Cap Screws (1) 9/16" Inside diameter steel tubing welded to strut (2) 9ZN-1205 Hold Down Guide Clamp ZN = Zinc Plated (2) N525WO (1) B22 Channel cut to the required length (1) B202 Square Washer Center Hung Support Hardware Kit Catalog No. Series 2, 3, 4, & 5 Aluminum In plastic bag 9ZN-5200 1 2 2 1 2 pr. 9ZN-1205 HHC Screw 1/2 x 7/8 ZN N525 WO ZN B202 ZN 1/2" sq washer HN 1/2 ZN Bracket Bracket A A Finishes available: ZN GRN or HDG Safety Load Factor 2.5 Finishes available: ZN GRN or HDG Safety Load Factor 2.5 Catalog No. B494-12 B494-18 B494-24 Uniform Load Catalog No. Tray Width 'A' lbs kN in. mm in. mm 1580 1000 996 7.02 4.45 4.43 6&9 12 18 152 & 229 305 457 12 18 24 305 457 610 Green = Fastest shipped items B494-30 B494-36 B494-42 B494-48 Black = Normal lead-time items HAT-19 Uniform Load Tray Width 'A' lbs kN in. mm in. mm 924 864 580 500 4.11 3.84 2.58 2.22 24 30 36 42 610 762 914 1067 30 36 42 48 762 914 1067 1219 Red = Normally long lead-time items Cable Tray Systems Series 2, 3, 4, & 5 Aluminum Cantilever Bracket Accessories Cantilever Bracket A A Finishes available: ZN GRN HDG or SS4 Safety Load Factor 2.5 Finishes available: ZN GRN HDG Safety Load Factor 2.5 SS4 or Catalog No. Uniform Load Tray Width B409-12 B409-18 B409-24 Catalog No. Uniform Load SS6 lbs kN in. mm in. mm 960 640 480 4.27 2.84 2.13 6&9 12 18 152 & 229 305 457 12 18 24 305 457 610 Underfloor Support (U-Bolts not included) U-Bolt Size B501-3/4 B501-1 B501-11/4 B501-11/2 B501-2 B501-21/2 - in. mm in. mm 1660 1100 835 665 550 465 7.38 4.89 3.71 2.95 2.44 2.06 6&9 12 18 24 30 36 152 & 229 305 457 610 762 914 12 18 24 30 36 42 305 457 610 762 914 1067 • Design load is 1500 lbs/pair. Safety Factor of 2.5 • Furnished in pairs. • Hole size: 9/16” (14mm) for 1/2” threaded rod. 1.050 1.315 1.660 1.900 2.375 2.875 71/2" (178mm) A A • Order properly sized U-Bolts separately. Finish available: ZN Safety Load Factor 2.5 Catalog No. Catalog No. Uniform Load Tray Width lbs kN in. mm in. mm 800 450 3.55 2.00 6&9 12 & 18 152 & 229 305 & 457 12 21 305 533 Heavy Duty Hold Down Bracket • • • • • • • 'A' mm 4" 5" 6" 7" 3.84 4.73 5.84 6.84 97.54 120.14 148.34 173.74 9A-1224 9A-1225 9A-1226 9A-1227 • • • • Design load is 4000 lbs/pair. Four bolt design. Sold in pairs. 3/8" cable tray attachment hardware provided • 1/2" support attachment hardware not provided. • (*) Insert ZN SS4 or SS6 • Recommended for support of vertical trays. Catalog No. 9(*)-1241 Green = Fastest shipped items Black = Normal lead-time items 9(*)-1242 Red = Normally long lead-time items All dimensions in parentheses are millimeters unless otherwise specified. Cable Tray Systems 'A' in. Heavy Duty Hold-Down Bracket Design load is 2000 lbs/pair. Two bolt design. Sold in pairs. 3/8" cable tray attachment hardware provided. 1/2" support attachment hardware not provided. (*) Insert ZN SS4 or SS6 Recommended for support of vertical trays. Catalog No. Outside Cable Tray Ht. HAT-20 Series 2, 3, 4, & 5 Aluminum B409UF-12 B409UF-21 'A' kN Vertical Hanger Splice Plates Fits Pipe O.D. .841 1.051 1.316 1.661 1.901 2.376 B297-12 B297-18 B297-24 B297-30 B297-36 B297-42 'A' Tray Width lbs Series 2, 3, 4, & 5 Aluminum Beam Clamp Beam Clamp B355 • Finishes available: ZN or HDG • Sold in pieces. • • • • • Accessories Beam Clamp Finishes available: ZN GRN HDG or SS4 Sold in pieces. Design load is 1200 lbs. when used in pairs. Safety Load Factor 5.0 Order HHCS and Channel Nuts separately. • Finishes available: ZN GRN or HDG • Sold in pieces. A Design load when used in pairs. Safety Load Factor 5.0 Catalog Design load when used in pairs. Safety Load Factor 5.0 Design Load* 'A' Cat. No. lbs kN in. mm B441-22 1200 5.34 33/8 86 B441-22A 1200 5.34 5 127 Design Load * B305 Thru B308 & B321 Series Beam Clamps Max. Flange Thick 3/4" 19 mm 1 1/8" 28.6 mm Mat'l. Thickness 1/4" 6.3 mm 3/8" 9.5 mm • Finish available: ZN • For a maximum beam thickness of 3/4". • For thicker beams, step up one flange width size. B C D E T F A Series 2, 3, 4, & 5 Aluminum B212-3/8 B312 Anchor Strap • Finishes available: ZN or HDG • Setscrew included. • Safety Load Factor 5.0 Cat. No. B212-1/4 600 lbs. 2.67 kN 1000 lbs. 4.45 kN Rod Size A B C D E F T Design Load B305 3/8"-16 3/8"-16 2 5/16" 7/8" 1 1/8" 2 1/2" B306 3/8"-16 1/2"-13 2 7/16" 7/8" 1 1/8" 2 1/2" B307 1/2"-13 1/2"-13 2 7/16" 7/8" 1 1/8" B308 1/2"-13 1/2"-13 2 9/16" 7/8" 1 1/8" B321-1 B321-2 3/8"-16 1/2"-13 3 9/16" 1 11/16" 1/2"-13 1/2"-13 3 9/16" 1 11/16" lbs kN 11 Ga. 600 2.67 7 Ga. 1100 4.90 2 1/2" 7 Ga. 1100 4.90 Cat. No. Flange Width 2 1/2" 1/4" 1500 6.68 B312-6 Up to 6" 1 5/8" 3 1/4" 1/4" 1300 5.79 B312-9 6" - 9" 1 5/8" 3 1/4" 1/4" 1400 6.23 B312-12 9" - 12" 1/2"-13 Rod & Hex Nut Sold Separately Beam Clamp Catalog No. B750-J4 B750-J6 B750-J9 B750-J12 For Flange Width in. mm 3"- 6" 5"- 9" 8"- 12" 11"- 15" 76.2 - 152.4 127.0 - 288.6 203.2 - 304.8 279.4 - 381.0 Wt./C Finish available: ZN Design Load 500 lbs. (2.22 kN) Safety Load Factor 5.0 Recommended torque: 'J'-Hook Nut 125 In.-Lbs. (14.1 kN/m) • Maximum flange thickness of 3/4" • • • • lbs kg 109 124 135 147 49.4 56.2 61.2 66.7 J-Hook & Hex Nut Included Material: 7 Gauge (4.6) 1 1/2" 1 7/8" (47.6) (38.1) Beam Clamp Catalog No. B700-J4 B700-J6 B700-J9 B700-J12 'A' Thread Length 'TL' Wt./C 1/2"-13 in. mm in. mm lbs kg 81/2" 111/2" 121/4" 171/2" 215.9 292.1 368.3 444.5 5" 6" 6" 6" 127.0 152.4 152.4 152.4 44 53 63 78 19.9 24.0 28.6 35.4 Green = Fastest shipped items ‘TL’ • Finish available: ZN • Hex Nut included. Black = Normal lead-time items HAT-21 Threads “A’ Red = Normally long lead-time items Cable Tray Systems Series 2, 3, 4, & 5 Aluminum - Accessories Covers Solid Non-Flanged Ventilated Flanged Solid Flanged Peaked Flanged A full range of covers is available for straight sections and fittings. 2 to 3 Pitch Peaked Flanged (See page APP-4) Solid covers should be used when maximum enclosure of the cable is desired and no accumulation of heat is expected. Ventilated covers provide an overhead cable shield, yet allow heat to escape. B-Line recommends that covers be placed on vertical cable tray runs to a height of 6 ft. (1.83 m) to 8 ft. (2.44 m) above the floor to isolate both cables and personnel. Flanged covers have a 1/2 in. (13 mm) flange. Cover clamps are not included with the cover and must be ordered separately. All peaked covers are flanged. Standard peaked covers have 1/2" peak. Special purpose peaked covers, having a 2 to 3 pitch, provide additional slope and material thickness. The 2 to 3 pitch fitting covers are of multiple piece, welded construction. Aluminum Cover Part Numbering Prefix Example: 80 7 A - 24 - 144 Detail Material Tray Width Item Description 80 = Solid 81 = Ventilated 82 = Peaked 6 = Non-Flanged A = Aluminum 06 = 6" 09 = 9" 12 = 12" 18 = 18" 24 = 24" 30 = 30" 36 = 36" For Straight Section Cover: 144 = 12 ft. (3.66 m) 120 = 10 ft. (3.05 m) 72 = 6 ft. (1.83 m) 60 = 5 ft. (1.52 m) For fitting covers: Insert suffix of fitting to be covered. See example below. (80 & 81 type only) 7 = Flange Covers 30" and 36" wide have reinforcing ridges. Examples of Catalog Numbers for Fitting Covers: Horizontal Bend Cover Prefix Suffix 80 7 A - 18 - 90 HB 24 Radius Fitting Angle Width Material Detail Cover Type Vertical Bend Cover Prefix Suffix 80 7 A - 24 - 90 VO 24 - 4* Side Rail* Height Radius Fitting Angle Width Material Detail Cover Type * Required for VO fittings only Green = Fastest shipped items Cable Tray Systems Black = Normal lead-time items HAT-22 Red = Normally long lead-time items Series 2, 3, 4, & 5 Aluminum Cover Type Series 2, 3, 4, & 5 Aluminum - Accessories Combination Cover and Hold Down Clamp Standard Cover Clamp • For indoor service only. • Setscrew included. • Sold per piece. Raised Cover Clamp • For indoor service only. • For use with flanged covers only. • Sold per piece. • For indoor service only. † Tray Type Tray Type Aluminum Side Rail Height All Sizes Side Rail Height Catalog No. 9ZN-9012 Aluminum 9A-9012 Catalog No. in. mm 4 5 101 127 9A-9043 9A-9053 6 7 152 178 9A-9063 9A-9073 † Specify gap of 1", 2", 3" or 4". Tray Type Side Rail Height Aluminum 4" & 5" Deep 6" & 7" Deep Catalog No. 9ZN-9112-† 9ZN-9113-† Quantity of Standard Cover Clamps Required Heavy Duty Cover Clamp Peaked Cover Clamp • Recommended for outdoor service. Side Rail Height Series 2, 3, 4, & 5 Aluminum (‡) Insert tray width † Add P to Catalog No. for peaked cover clamp. Catalog No. in. mm 4 5 6 7 101 127 152 178 9A-(‡)-9044† 9A-(‡)-9054† 9A-(‡)-9064† 9A-(‡)-9074† Straight Section 60" or 72" .............4 Straight Section 120" or 144" .........6 Horizontal/Vertical Bends ................4 Tees .................................................6 Crosses............................................8 pcs. pcs. pcs. pcs. pcs. Note: When using the Heavy Duty Cover Clamp, only one-half the number of clamps stated above is required. Cover Joint Strip • Used to join covers • Plastic • (‡) Insert tray width Catalog No. 99-9980-(‡) Cable Cleats (see pages CFX-1 thru CFX-5) Trefoil Cable Cleats Single Cable Cleats Green = Fastest shipped items Black = Normal lead-time items 248 HAT-23 Red = Normally long lead-time items Cable Tray Systems Series 2, 3, 4, & 5 Aluminum - Specifications Section 1- Acceptable Manufacturers 1.01 Manufacturer: Subject to compliance with these specifications, cable tray systems shall be as manufactured by B-Line. Section 2- Cable Tray Sections and Components General: Except as otherwise indicated, provide metal cable trays, of types, classes and sizes indicated; with splice plates, bolts, nuts and washers for connecting units. Construct units with rounded edges and smooth surfaces; in compliance with applicable standards; and with the following additional construction features. Cable tray shall be installed according to the latest revision of NEMA VE 2. 2.02 Materials and Finish: Straight section and fitting side rails and rungs shall be extruded from Aluminum Association Alloy 6063. All fabricated parts shall be made from Aluminum Association Alloy 5052. 2.03 Ladder Cable Trays shall consist of two longitudinal members (side rails) with transverse members (rungs) welded to the side rails. Rungs shall be spaced [6] [9] [12] inches on center. Rung spacing in radiused fittings shall be industry standard 9" and measured at the center of the tray’s width. Each rung must be capable of supporting a 200 lb. concentrated load at the center of the cable tray over and above the cable load with a safety factor of 1.5. 2.04 Ventilated Trough Cable Trays shall consist of two longitudinal members (side rails) with a corrugated bottom welded to the side rails or rungs spaced 4" on center. The peaks of the corrugated bottom shall have a minimum flat cable bearing surface of 23/4" and shall be spaced on 6" centers. To provide ventilation in the tray, the valleys of the corrugated bottom shall have 21/4" x 4" rectangular holes punched along the width of the bottom. 2.05 Non-Ventilated Bottom Trough Cable Trays shall consist of two longitudinal members (side rails) with a corrugated bottom welded to the side rails or a solid sheet over rungs. The peaks of the corrugated bottom shall have a minimum flat cable bearing surface of 23/4" and shall be spaced on 6" centers. 2.06 Cable tray loading depth shall be [3] [4] [5] [6] inches per NEMA VE 1. 2.07 Straight sections shall have side rails fabricated as I-beams. Straight sections shall be supplied in standard [12 foot] [24 foot] [10 foot (3 m)] [20 foot (6 m)] lengths. 2.08 Cable tray widths shall be [6] [9] [12] [18] [24] [30] [36] inches or as shown on drawings. 2.09 Splice plates shall be the Wedge-Lock design with 4 nuts and bolts per plate. The resistance of fixed splice connections between an adjacent section of tray shall not exceed 0.00033 ohm. 2.10 All fittings must have a minimum radius of [12] [24] [36] [48] inches. Section 3- Loading Capacities and Testing 3.01 Cable tray shall be capable of carrying a uniformly distributed load of ______ lbs./ft. on a _______ ft. support span with a safety factor of 1.5 when supported as a simple span and tested per NEMA VE 1 5.2. In addition to the uniformly distributed load the cable tray shall support 200 lbs. concentrated load at mid-point of span. Load and safety factors specified are applicable to both the side rails and rung capacities. Cable tray shall be made to manufacturing tolerances as specified by NEMA. 3.02 Upon request, manufacturer shall provide test reports in accordance with the latest revision of NEMA VE 1 or CSA C22.2 No. 126. Cable Tray Systems HAT-24 Series 2, 3, 4, & 5 Aluminum 2.01 Series 2, 3, 4, & 5 Steel Series 2, 3, 4, & 5 Steel HST-1 Cable Tray Systems Series 2, 3, 4, & 5 Steel For Steel Fittings see fittings section pages FTS-1 thru FTS-17 How The Service Advisor Works B-Line knows that your time is important! That’s why the color-coding system in this catalog is designed to help you select products that fit your service needs. Products are marked to indicate the typical lead time for orders of 50 pieces or less. Customer: How do I select my straight sections. covers, or fittings so that I get the quickest turnaround? Example: 258G 12 - 24 - 144 Part will have a long lead time because of the 258G material. Changing the part number from 258G to 258P will change the coding to black and reduce lead time. Cable Tray Systems HST-2 Series 2, 3, 4, & 5 Steel Service Advisor: Each part of our selection chart is shown in colors. If any section of a part number is a different color, the part will typically ship with the longer lead time represented by the colors. Green = Fastest shipped items Black = Normal lead-time items Red = Normally long lead-time items Series 2, 3, 4, & 5 Steel - Straight Sections 3" NEMA VE 1 Loading Depth 4" Side Rail Height Straight Section Part Numbering Prefix Example: 248 P 09 - 24 - 144 Series Material *Type *Width P = Pre-Galvanized LadderG = HDGAF 06 = 6" rung spacing 09 = 9" rung spacing 12 = 12" rung spacing 248 346 444 Trough6" thru 36" wide VT = Vented Trough ST = Non-Ventilated Trough For side rail & rung data, see chart on pages AP-5 & AP-6 06 09 12 18 24 30 36 = = = = = = = 6" 9" 12" 18" 24" 30" 36" ¨ ¡ ¨ ¡ ¨ ¡ Length 144 120 240 144 240 288 = = = = = = ¨Primary 12 10 20 12 20 24 ft. ft. ft. ft. ft. ft. 248 346 444 Length. Length. ¡Secondary See page CTS-23 for explanation of lengths. Rung Spacing Width (Inside) Overall Width (Width + (*)) (*)=13/16” (Series 2) 13/8” (Series 3,4,5) See page APP-1 for additional rung options. *Special sizes available. Ladder Type Ventilated Trough Non-Ventilated Trough Series 2, 3, 4, & 5 Steel (Specify Rung Spacing) Green = Fastest shipped items Black = Normal lead-time items HST-3 Red = Normally long lead-time items Cable Tray Systems Series 2, 3, 4, & 5 Steel - Straight Sections 3" NEMA VE 1 Loading Depth 4" Side Rail Height Values are based on simple beam tests per NEMA VE 1 on 36" wide cable tray with rungs spaced on 12" centers. Cable trays will support without collapse a 200 lb. (90.7 kg) concentrated load over and above published loads. Published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply publish load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the cable tray being installed. Individual rungs will support without collapse a 200 lb. (90.7 kg) concentrated load applied at the mid-span of the rung, over and above the NEMA rated cable load with a 1.5 safety factor for highlighted NEMA spans and loads. B-Line Series Side Rail Dimensions 1.00 248 4.188 NEMA, CSA & UL Classifications Span ft Load lbs/ft Deflection Multiplier NEMA: 16A, 12C CSA: D1-3m 6 8 10 12 14 16 412* 232 148 103 76 58 0.0007 0.0022 0.0054 0.011 0.021 0.036 NEMA, CSA & UL Classifications Span ft Load lbs/ft Deflection Multiplier NEMA: 20A, 16B CSA: D1-6m 10 12 14 16 18 20 252 175 129 98 78 63 0.0035 0.0072 0.013 0.023 0.037 0.056 NEMA, CSA & UL Classifications Span ft Load lbs/ft Deflection Multiplier NEMA: 20B, 16C CSA: E-3m 12 16 18 20 22 24 253 142 112 91 75 63 0.0055 0.017 0.028 0.042 0.062 0.088 3.14 UL Cross-Sectional Area: 0.40 in2 18 gauge B-Line Series Side Rail Dimensions 1.50 346 4.188 3.13 UL Cross-Sectional Area: 0.70 in2 16 gauge B-Line Series Side Rail Dimensions 1.50 444 4.188 3.11 14 gauge UL Cross-Sectional Area: 1.00 in2 Design Factors Span for Two Rails meters Area=0.62 in2 Sx=0.64 in3 Ix=1.43 in4 1.8 2.4 3.0 3.7 4.3 4.9 Design Factors Span for Two Rails meters Area=0.89 in2 Sx=0.96 in3 Ix=2.22 in4 3.0 3.7 4.3 4.9 5.5 6.1 Design Factors Span for Two Rails meters Area=1.19 in2 Sx=1.27 in3 Ix=2.94 in4 3.7 4.9 5.5 6.1 6.7 7.3 Load kg/m Deflection Multiplier 613* 345 221 153 113 86 0.012 0.038 0.093 0.192 0.356 0.607 Load kg/m Deflection Multiplier 375 260 191 146 116 94 0.060 0.124 0.229 0.391 0.626 0.955 Load kg/m Deflection Multiplier 376 212 167 135 112 94 0.093 0.295 0.473 0.721 1.055 1.495 Design Factors for Two Rails Area=4.00 cm2 Sx=10.49 cm3 Ix=59.52 cm4 Design Factors for Two Rails Area=5.74 cm2 Sx=15.73 cm3 Ix=92.40 cm4 Design Factors for Two Rails Area=7.68 cm2 Sx=20.81 cm3 Ix=122.37 cm4 *When using 18" rung spacing, load capacity is limited to 394 lbs/ft (586.272 kg/m) for 30" cable tray width and 325 lbs/ft (483.6 kg/m) for 36" cable tray width. When cable trays are used in continuous spans, the deflection of the cable tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. Series 2, 3, 4, & 5 Steel Cable Tray Systems HST-4 Series 2, 3, 4, & 5 Steel - Straight Sections 4" NEMA VE 1 Loading Depth 5" Side Rail Height Straight Section Part Numbering Prefix Example: 258 P 09 - 24 - 144 Series Material *Type *Width P = Pre-Galvanized LadderG = HDGAF 06 = 6" rung spacing 09 = 9" rung spacing 12 = 12" rung spacing 258 356 454 Trough6" thru 36" wide VT = Vented Trough ST = Non-Ventilated Trough For side rail & rung data, see chart on pages AP-5 & AP-6 06 09 12 18 24 30 36 = = = = = = = 6" 9" 12" 18" 24" 30" 36" ¨ ¡ ¨ ¡ ¨ ¡ Length 144 120 240 144 240 288 = = = = = = ¨Primary 12 10 20 12 20 24 ft. ft. ft. ft. ft. ft. 258 356 454 Length. Length. ¡Secondary See page CTS-23 for explanation of lengths. Rung Spacing Width (Inside) Overall Width (Width + (*)) (*)=13/16” (Series 2) 13/8” (Series 3,4,5) See page APP-1 for additional rung options. *Special sizes available. Ladder Type Ventilated Trough Non-Ventilated Trough Series 2, 3, 4, & 5 Steel (Specify Rung Spacing) Green = Fastest shipped items Black = Normal lead-time items HST-5 Red = Normally long lead-time items Cable Tray Systems Series 2, 3, 4, & 5 Steel - Straight Sections 4" NEMA VE 1 Loading Depth 5" Side Rail Height Values are based on simple beam tests per NEMA VE 1 on 36" wide cable tray with rungs spaced on 12" centers. Cable trays will support without collapse a 200 lb. (90.7 kg) concentrated load over and above published loads. Published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply published load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the cable tray being installed. Individual rungs will support without collapse a 200 lb. (90.7 kg) concentrated load applied at the mid-span of the rung, over and above the NEMA rated cable load with a 1.5 safety factor for highlighted NEMA spans and loads. B-Line Series Side Rail Dimensions 1.00 258 5.188 NEMA, CSA & UL Classifications Span ft Load lbs/ft Deflection Multiplier NEMA: 16A, 12C CSA: D1-3m 6 8 10 12 14 16 436* 245 157 109 80 61 0.0004 0.0013 0.0032 0.0066 0.012 0.021 NEMA, CSA & UL Classifications Span ft Load lbs/ft Deflection Multiplier NEMA: 20A, 16C CSA: D1-6m 10 12 14 16 18 20 276 192 141 108 85 69 0.0021 0.0043 0.0080 0.014 0.022 0.033 NEMA, CSA & UL Classifications Span ft Load lbs/ft Deflection Multiplier NEMA: 20C CSA: E-6m 12 16 18 20 22 24 294 166 131 106 88 74 0.0032 0.010 0.016 0.025 0.037 0.052 4.14 UL Cross-Sectional Area: 0.40 in2 18 gauge B-Line Series Side Rail Dimensions 1.50 356 5.188 4.13 UL Cross-Sectional Area: 0.70 in2 16 gauge B-Line Series Side Rail Dimensions 1.50 454 5.188 4.11 14 gauge UL Cross-Sectional Area: 1.00 in2 Design Factors Span for Two Rails meters Area=0.71 in2 Sx=0.89 in3 Ix=2.44 in4 1.8 2.4 3.0 3.7 4.3 4.9 Design Factors Span for Two Rails meters Area=1.00 in2 Sx=1.31 in3 Ix=3.73 in4 3.0 3.7 4.3 4.9 5.5 6.1 Design Factors Span for Two Rails meters Area=1.34 in2 Sx=1.75 in3 Ix=4.96 in4 3.7 4.9 5.5 6.1 6.7 7.3 Load kg/m Deflection Multiplier 649* 365 234 162 119 91 0.007 0.022 0.054 0.113 0.209 0.356 Load kg/m Deflection Multiplier 411 285 210 160 127 103 0.036 0.074 0.136 0.233 0.373 0.568 Load kg/m Deflection Multiplier 438 246 195 158 130 110 0.055 0.175 0.280 0.427 0.625 0.886 Design Factors for Two Rails Area=4.58 cm2 Sx=14.58 cm3 Ix=101.56 cm4 Design Factors for Two Rails Area=6.45 cm2 Sx=21.47 cm3 Ix=155.25 cm4 Design Factors for Two Rails Area=8.65 cm2 Sx=28.68 cm3 Ix=206.45 cm4 * When using 18" rung spacing, load capacity is limited to 394 lbs/ft (586.272 kg/m) for 30" cable tray width and 325 lbs/ft (483.6 kg/m) for 36" cable tray width. When cable trays are used in continuous spans, the deflection of the cable tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. Series 2, 3, 4, & 5 Steel Cable Tray Systems HST-6 Series 2, 3, 4, & 5 Steel - Straight Sections 5" NEMA VE 1 Loading Depth 6" Side Rail Height Straight Section Part Numbering Prefix Example: 268 P 09 - 24 - 144 Series Material *Type *Width P = Pre-Galvanized LadderG = HDGAF 06 = 6" rung spacing 09 = 9" rung spacing 12 = 12" rung spacing 268 366 464 Trough6" thru 36" wide VT = Vented Trough ST = Non-Ventilated Trough For side rail & rung data, see chart on pages AP-5 & AP-6 Rung Spacing = = = = = = = 6" 9" 12" 18" 24" 30" 36" ¨ ¡ ¨ ¡ ¨ ¡ Length 144 120 240 144 240 288 = = = = = = ¨Primary 12 10 20 12 20 24 ft. ft. ft. ft. ft. ft. 268 366 464 Length. Length. ¡Secondary See page CTS-23 for explanation of lengths. Width (Inside) Overall Width (Width + (*)) 06 09 12 18 24 30 36 (*)=13/16” (Series 2) 13/8” (Series 3,4,5) See page APP-1 for additional rung options. *Special sizes available. Ladder Type Ventilated Trough Non-Ventilated Trough Series 2, 3, 4, & 5 Steel (Specify Rung Spacing) Green = Fastest shipped items Black = Normal lead-time items HST-7 Red = Normally long lead-time items Cable Tray Systems Series 2, 3, 4, & 5 Steel - Straight Sections 5" NEMA VE 1 Loading Depth 6" Side Rail Height Values are based on simple beam tests per NEMA VE 1 on 36" wide cable tray with rungs spaced on 12" centers. Cable trays will support without collapse a 200 lb. (90.7 kg) concentrated load over and above published loads. Published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply published load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the cable tray being installed. Individual rungs will support without collapse a 200 lb. (90.7 kg) concentrated load applied at the mid-span of the rung, over and above the NEMA rated cable load with a 1.5 safety factor for highlighted NEMA spans and loads. B-Line Series Side Rail Dimensions 1.00 268 6.188 NEMA, CSA & UL Classifications Span ft Load lbs/ft Deflection Multiplier NEMA: 16A, 12C CSA: D1-3m 6 8 10 12 14 16 440* 248 158 110 81 62 0.0003 0.0008 0.0020 0.0042 0.0078 0.013 NEMA, CSA & UL Classifications Span ft Load lbs/ft Deflection Multiplier NEMA: 20B, 16C CSA: E-6m 10 12 14 16 18 20 300 208 153 117 93 75 0.0014 0.0028 0.0052 0.0089 0.014 0.022 NEMA, CSA & UL Classifications Span ft Load lbs/ft Deflection Multiplier NEMA: 20C CSA: E-6m 12 16 18 20 22 24 342* 192 152 123 102 85 5.14 UL Cross-Sectional Area: 0.70 in2 18 gauge B-Line Series Side Rail Dimensions Design Factors Span for Two Rails meters Area=0.80 in2 Sx=1.18 in3 Ix=3.81 in4 1.8 2.4 3.0 3.7 4.3 4.9 Design Factors Span for Two Rails meters Load kg/m Deflection Multiplier 655* 368 236 164 120 92 0.005 0.014 0.035 0.072 0.134 0.228 Load kg/m Deflection Multiplier 446 310 228 174 138 112 0.023 0.048 0.089 0.151 0.242 0.369 Load kg/m Deflection Multiplier 508* 286 226 183 151 127 0.036 0.113 0.182 0.277 0.406 0.574 Design Factors for Two Rails Area=5.16 cm2 Sx=19.34 cm3 Ix=158.58 cm4 Design Factors for Two Rails 1.50 366 6.188 5.14 UL Cross-Sectional Area: 1.00 in2 16 gauge B-Line Series Side Rail Dimensions 1.50 464 6.188 5.11 14 gauge UL Cross-Sectional Area: 1.00 in2 0.002 0.007 0.011 0.016 0.024 0.034 Area=1.11 in2 Sx=1.71 in3 Ix=5.74 in4 3.0 3.7 4.3 4.9 5.5 6.1 Design Factors Span for Two Rails meters Area=1.49 in2 Sx=2.28 in3 Ix=7.65 in4 3.7 4.9 5.5 6.1 6.7 7.3 Area=7.16 cm2 Sx=28.02 cm3 Ix=238.92 cm4 Design Factors for Two Rails Area=9.61 cm2 Sx=37.36 cm3 Ix=318.42 cm4 * When using 18" rung spacing, load capacity is limited to 394 lbs/ft (586.272 kg/m) for 30" cable tray width and 325 lbs/ft (483.6 kg/m) for 36" cable tray width. When cable trays are used in continuous spans, the deflection of the cable tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. Series 2, 3, 4, & 5 Steel Cable Tray Systems HST-8 Series 2, 3, 4, & 5 Steel - Straight Sections 6" NEMA VE 1 Loading Depth 7" Side Rail Height Straight Section Part Numbering Prefix Example: 378 P 09 - 24 - 240 Series Material *Type *Width P = Pre-Galvanized LadderG = HDGAF 06 = 6" rung spacing 09 = 9" rung spacing 12 = 12" rung spacing 378 476 574 Trough6" thru 36" wide VT = Vented Trough ST = Non-Ventilated Trough For side rail & rung data, see chart on pages AP-5 & AP-6 06 09 12 18 24 30 36 = = = = = = = 6" 9" 12" 18" 24" 30" 36" ¨ ¡ ¨ ¡ ¨ ¡ Length 144 240 240 288 240 288 = = = = = = ¨Primary 12 20 20 24 20 24 ft. ft. ft. ft. ft. ft. 378 476 574 Length. Length. ¡Secondary See page CTS-23 for explanation of lengths. Rung Spacing Width (Inside) Overall Width (Width + 13/8") See page APP-1 for additional rung options. *Special sizes available. Ladder Type Ventilated Trough Non-Ventilated Trough Series 2, 3, 4, & 5 Steel (Specify Rung Spacing) Green = Fastest shipped items Black = Normal lead-time items HST-9 Red = Normally long lead-time items Cable Tray Systems Series 2, 3, 4, & 5 Steel - Straight Sections 6" NEMA VE 1 Loading Depth 7" Side Rail Height Values are based on simple beam tests per NEMA VE 1 on 36" wide cable tray with rungs spaced on 12" centers. Cable trays will support without collapse a 200 lb. (90.7 kg) concentrated load over and above published loads. Published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply published load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the cable tray being installed. Individual rungs will support without collapse a 200 lb. (90.7 kg) concentrated load applied at the mid-span of the rung, over and above the NEMA rated cable load with a 1.5 safety factor for highlighted NEMA spans and loads. B-Line Series Side Rail Dimensions 1.50 378 7.188 NEMA, CSA & UL Classifications Span ft Load lbs/ft Deflection Multiplier NEMA: 20A, 16B CSA: D1-3m 8 10 12 14 16 18 20 319 204 142 104 80 63 51 0.0006 0.0014 0.0028 0.0052 0.0089 0.014 0.022 NEMA, CSA & UL Classifications Span ft Load lbs/ft Deflection Multiplier NEMA: 20B, 16C CSA: D1-6m 12 16 18 20 22 24 214 120 95 77 64 53 0.0019 0.0061 0.010 0.015 0.022 0.031 NEMA, CSA & UL Classifications Span ft Load lbs/ft Deflection Multiplier NEMA: 20C CSA: E-6m 12 16 18 20 22 24 361 203 160 130 107 90 0.0014 0.0046 0.0073 0.011 0.016 0.023 6.14 UL Cross-Sectional Area: 0.70 in2 18 gauge B-Line Series Side Rail Dimensions 1.50 476 7.188 6.13 UL Cross-Sectional Area: 1.00 in2 16 gauge B-Line Series Side Rail Dimensions 1.50 574 7.188 6.11 14 gauge UL Cross-Sectional Area: 1.50 in2 Design Factors Span for Two Rails meters Area=1.01 in2 Sx=1.77 in3 Ix=6.90 in4 2.4 3.0 3.7 4.3 4.9 5.5 6.1 Design Factors Span for Two Rails meters Area=1.22 in2 Sx=2.14 in3 Ix=8.30 in4 3.7 4.9 5.5 6.1 6.7 7.3 Design Factors Span for Two Rails meters Area=1.64 in2 Sx=2.87 in3 Ix=11.10 in4 3.7 4.9 5.5 6.1 6.7 7.3 Load kg/m Deflection Multiplier Design Factors for Two Rails 474 304 211 155 119 94 76 0.009 0.023 0.048 0.089 0.151 0.242 0.369 Area=6.52 cm2 Sx=29.01 cm3 Ix=287.20 cm4 Load kg/m Deflection Multiplier Design Factors for Two Rails 318 179 141 115 95 80 0.033 0.105 0.168 0.255 0.374 0.529 Load kg/m Deflection Multiplier 537 302 239 193 160 134 0.025 0.078 0.125 0.191 0.280 0.396 Area=7.87 cm2 Sx=35.07 cm3 Ix=345.47 cm4 Design Factors for Two Rails Area=10.58 cm2 Sx=47.03 cm3 Ix=462.02 cm4 When cable trays are used in continuous spans, the deflection of the cable tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. Series 2, 3, 4, & 5 Steel Cable Tray Systems HST-10 Series 2, 3, 4, & 5 Steel - Accessories Splice Plates Expansion Splice Plates • Standard 8-hole pattern for all steel splice plates. • Furnished in pairs with hardware. • One pair including hardware provided with straight section. • Boxed in pairs with hardware. • (*) Insert ZN or G • Expansion plates allow for one inch expansion or contraction of the cable tray, or where expansion joints occur in the support structure. • Furnished in pairs with hardware. • Bonding Jumpers are require on each siderail. Order Separately. • (*) Insert ZN or G Catalog No. Catalog No. 9(*)-8004 9(*)-8005 9(*)-8006 9(*)-8007 Height in. mm 4 5 6 7 101 127 152 178 9(*)-8014 9(*)-8015 9(*)-8016 9(*)-8017 mm 4 5 6 7 101 127 152 178 For heavy duty expansion splice plates see page APP-3. Universal Splice Plates Step Down Splice Plates Vertical Adjustable Splice Plates • Used to splice to existing cable tray systems. • Furnished in pairs with hardware. • (*) Insert ZN or G • These splice plates are offered for connecting cable tray sections having side rails of different heights. • Furnished in pairs with hardware. • (*) Insert ZN or G • These plates provide for changes in elevation that do not conform to standard vertical fittings. • Furnished in pairs with hardware. • Bonding Jumpers not required. • (*) Insert G or P Catalog No. Catalog No. 9(*)-8004-1/2 9(*)-8005-1/2 9(*)-8006-1/2 9(*)-8007-1/2 9(*)-8045 9(*)-8046 9(*)-8060 9(*)-8047 9(*)-8061 9(*)-8062 Height in. mm 4 5 6 7 101 127 152 178 Requires supports within 24” on both sides, per NEMA VE 2. Height in. 5 to 4 6 to 4 6 to 5 7 to 4 7 to 5 7 to 6 Horizontal Adjustable Splice Plates mm 127 152 152 178 178 178 to to to to to to 101 101 127 101 127 152 Catalog No. 9(*)-8024 9(*)-8025 9(*)-8026 9(*)-8027 Height in. mm 4 5 6 7 101 127 152 178 Branch Pivot Connectors 9(*)-803(X)-12 or 9(*)-803(X)-36 One pair splice plates with extensions. Series 2, 3, 4, & 5 Steel Height in. • Offered to adjust a cable tray run for changes in direction in L a horizontal plane that do not conform to standard horizontal fittings. • Furnished in pairs with hardware. • New design bonding jumpers not required. • (*) Insert ZN or G • (X) Insert 4, 5, 6 or 7 for 9(*)-803(X) side rail height. Splice only L • Branch from existing cable tray runs at any point. • Pivot to any required angle. • UL Classified for grounding (bonding jumper not required). • Furnished in pairs with hardware. • (*) Insert ZN or G Catalog No. Catalog No. Cable Tray End Cut Tray Width 'L' 9(*)-803(X) 9(*)-803(X)-12 9(*)-803(X)-36 Mitered Not mitered Not mitered Thru 36" Thru 12" Thru 36" N/A 16" 41" Green = Fastest shipped items Requires supports within 24” on both sides, per NEMA VE 2. 9(*)-8244 9(*)-8245 9(*)-8246 9(*)-8247 Black = Normal lead-time items HST-11 Height in. mm 4 5 6 7 101 127 152 178 Red = Normally long lead-time items Cable Tray Systems Series 2, 3, 4, & 5 Steel Cross Connector Bracket Tray Hardware • For field connecting crossing section. • Furnished in pairs with 3/8" hardware. • (*) Insert ZN or G Pre-Galvanized Tray Hardware Accessories Catalog No. ZN RNCB 3/8"-16 x 3/4" Znplt Ribbed Neck Carriage Bolt ASTM A307 Grade A Catalog No. ZN SFHN 3/8"-16 Znplt Serrated Flange Hex Nut ASTM A563 Grade A Catalog No. 9(*)-1240 Finish: Zinc Plated ASTM B633, SC1 Offset Reducing Splice Plate Hot Dip Galvanized Tray Hardware • This plate is used for joining cable trays having different widths. When used in pairs they form a straight reduction; when Catalog No. used singly with a standard splice plate, they form an offset reduction. 9(*)-8064-(‡) • Furnished as one plate 9(*)-8065-(‡) with hardware. 9(*)-8066-(‡) • (‡) Insert reduction • (*) Insert G or P 9(*)-8067-(‡) Standard: Catalog No. CZ RNCB 3/8"-16 x 3/4" CZ Ribbed Neck Carriage Bolt ASTM F1136-88 Grade 3 Chromium Zinc Height in. mm 4 5 6 7 101 127 152 178 Catalog No. CZ SFHN 3/8"-16 CZ Serrated Flange Hex Nut ASTM F1136-88 Grade A Chromium Zinc Optional: Catalog No. SS6 RNCB 3/8"-16 x 3/4" SS6 AISI 316 Stainless Steel Catalog No. SS6 SFHN 3/8"-16 SS6 AISI 316 Stainless Steel Example: 9G-8004SS6 Tray to Box Splice Plates Frame Type Box Connector Blind End • Used to attach the end of a cable tray run to a distribution box or control panel. • Furnished in pairs with hardware. • (*) Insert G or P • Designed to attach the end of a cable tray run to a distribution cabinet or control center to help reinforce the box at the point of entry. • Furnished with tray connection hardware. • (*) Insert ZN or G • (‡) Insert tray width • This plate forms a closure for a dead end cable tray. • Furnished as one plate with hardware. • (*) Insert G or P • (‡) Insert tray width Catalog No. Catalog No. Catalog No. 9(*)-8054 9(*)-8055 9(*)-8056 9(*)-8057 Height in. mm 4 5 6 7 101 127 152 178 9(*)-8074-(‡) 9(*)-8075-(‡) 9(*)-8076-(‡) 9(*)-8077-(‡) Height in. mm 4 5 6 7 101 127 152 178 Conduit to Tray Adaptors • Assembly required. • Conduit clamp included. • (‡)=Conduit size. (1/2" thru 4"). 9ZN-1150-(‡) mm 4 5 6 7 101 127 152 178 Conduit to Tray Adaptor • Assembly required. • Mounting hardware included. • Conduit clamps provided. • (‡)=Conduit size (1/2" thru 4"). Catalog No. 9(*)-8084-(‡) 9(*)-8085-(‡) 9(*)-8086-(‡) 9(*)-8087-(‡) Height in. Catalog No. • For easy attachment of conduit terminating at a cable tray. • Use on aluminum or steel cable trays. 9ZN-1155-(‡) Cable Tie (Ladder Tray) 9G-1158-1/2, 3/4 9G-1158-1, 11/4 9G-1158-11/2, 2 9G-1158-21/2, 3 9G-1158-31/2, 4 Overall Length 15" Catalog No. 99-2125-15 Green = Fastest shipped items Cable Tray Systems Catalog No. Black = Normal lead-time items HST-12 Conduit Size in. mm 1/2, 3/4 15, 20 25, 32 40, 50 65, 80 90, 100 1, 11/4 11/2, 2 21/2, 3 31/2, 4 Steel I-Beam Red = Normally long lead-time items Series 2, 3, 4, & 5 Steel Nylon ties provide easy attachment of cable to ladder rungs; maximum cable O.D. of 3" (76mm). Series 2, 3, 4, & 5 Steel - Accessories Ladder Drop-Out Trough Drop-Out & Drop-Out Bushing • Specially-designed Ladder Drop-Outs provide a rounded surface with 4" (101 mm) radius to protect cable as it exits from the cable tray, preventing damage to insulation. The drop-out will attach to any desired rung. • (*) Insert P or G • (‡) Insert tray width • These devices provide a rounded surface to protect cable as it exits from the trough-type cable tray. • Hardware is included for attachment to the trough bottom. • (*) Insert P or G • (‡) Insert tray width Catalog No. 9(*)-1104-(‡) Catalog No. 99-1124 Catalog No. 9(*)-1104T-(‡) Snap-In Plastic Bushing Trough-Type Drop-Out Barriers Horizontal Bend Straight Section • Standard length: 120" (3 m) 144" (12 ft.). • Order catalog number based on loading depth. • Furnished with four #10 x 1/2" plated selfdrilling screws and a 99-9982 splice. • (*) Insert P or G • Horizontal Bend Barriers are flexible in order to conform to any horizontal fitting radius. Cut to length. • Order catalog number based on loading depth. • Furnished with three #10 x 1/2" zinc plated self-drilling screws and a 99-9982 Barrier Strip Splice. • Standard length is 72" (6 ft.), sold individually. • (*) Insert P or G H Catalog No. Side Rail Height in. 73(*)-Length 74(*)-Length 75(*)-Length 76(*)-Length 4 5 6 7 Loading Depth 'H' mm 101 127 152 178 in. 3 4 5 6 Length = 144 for 12' or 120 for 10' mm 76 101 127 152 73(*)-90HBFL 74(*)-90HBFL 75(*)-90HBFL 76(*)-90HBFL Side Rail Height in. mm in. mm 4 5 6 7 101 127 152 178 3 4 5 6 76 101 127 152 Barrier Strip Clip • Vertical Bend Barriers are preformed to conform to a specific vertical fitting. • Furnished with three #10 x 1/2" plated self-drilling screws and a 99-9982 Barrier Strip Splice. • (*) Insert P or G • (**) Insert 30, 45, 60 or 90 for degrees H • (†) Insert 12, 24, 36 or 48 for radius • Zinc plated steel barrier clip fastens to either aluminum or steel ladder rung. • Furnished with one #10 x 1/2" zinc plated self-drilling screw. Inside Bend (VI) 73(*)-(**)VI(†) 74(*)-(**)VI(†) 75(*)-(**)VI(†) 76(*)-(**)VI(†) Outside Bend Catalog No. 73(*)-(**)VO(†) 74(*)-(**)VO(†) 75(*)-(**)VO(†) 76(*)-(**)VO(†) Catalog No. 9ZN-9002 Catalog No. 99-9982 Barrier Strip Splice Outside Bend (VO) Inside Bend Catalog No. H Loading Depth 'H' Vertical Bend Barriers H Series 2, 3, 4, & 5 Steel Catalog No. Side Rail Loading Height Depth 'H' in. mm in. mm 4 5 6 7 101 127 152 178 3 4 5 6 76 101 127 152 Green = Fastest shipped items • Plastic splice holds adjoining barrier strips in straight alignment. • 5” (127mm) long. Black = Normal lead-time items HST-13 Red = Normally long lead-time items Cable Tray Systems Series 2, 3, 4, & 5 Steel - Accessories Stainless Steel Cable Clamp Bonding Jumper • Fits with series 2, 3, 4 & 5 standard steel rungs. • Shipped flat. Field form around the cable at the time of installation. Use at each expansion splice and where the cable tray is not mechanically/electrically continuous to ground. Sold individually. • Hardware included. • See table 392.7(B)(2) on page CTS-9 for amperage ratings required to match the UL cross-sectional area of the tray. • See tray loading chart for UL cross-sectional area. • Bonding jumper is 16" long. Catalog No. Cable Size in. mm 9SS4-4050 0.50 - 0.75 13 - 19 9SS4-4075 0.75 - 1.00 19 - 25 9SS4-4100 1.00 - 1.25 25 - 32 9SS4-4125 1.25 - 1.50 32 - 38 9SS4-4150 1.50 - 1.75 38 - 45 9SS4-4175 1.75 - 2.00 45 - 51 9SS4-4200 2.00 - 2.25 51 - 57 9SS4-4225 2.25 - 2.50 57 - 64 9SS4-4250 2.50 - 2.75 64 - 70 9SS4-4275 2.75 - 3.00 70 - 76 9SS4-4300 3.00 - 3.25 76 - 82 9SS4-4325 3.25 - 3.50 82 - 89 9SS4-4350 3.50 - 3.75 89 - 95 9SS4-4375 3.75 - 4.00 95 - 102 9SS4-4400 4.00 - 4.25 100 - 106 9SS4-4425 4.25 - 4.50 106 - 113 9SS4-4450 4.50 - 4.75 113 - 121 Item Material Catalog No. 121 - 125 Grounding Clamp Tin Plated Aluminum 9A-2130 9SS4-4475 4.75 - 5.00 Refer to Section CF Cable Fixing Catalog No. Copper Wire Size Ampacity 99-N1 #1 600 Grounding Clamp B-Line Cable Tray is UL® classified as to its suitability as an equipment grounding conductor. If a separate conductor for additional grounding capability is desired, B-Line offers this clamp for bolting the conductor at least once to each cable tray section. • Accepts #6 AWG to 250 MCM. Ground Clamp Hanger Rod Clamp • Mechanically attaches grounding cables to cable tray. • Hardware included. • (*) Insert ZN or SS4 • • • • • • For 1/2" ATR. Furnished in pairs. Order ATR and hex nuts separately. Two-piece “J”-hanger design. (*) Insert ZN or G 1500 lbs./pair capacity safety factor 3. Catalog No. Catalog No. 9(*)-5324 9(*)-5325 9(*)-5326 9(*)-5327 Cable Size 9(*)-2351 #1 thru 2/0 9(*)-2352 3/0 thru 250 MCM Rail Height in. mm 4 5 6 7 101 127 152 178 Threaded Rod (ATR) & Rod Coupling Loading lbs 3/8-16 730 1/2-13 1350 Catalog No. ATR 3/8 x Length ATR 1/2 x Length Available Lengths Coupling Cat. No. 36", 72", 120", 144" B655-3/8 36", 72", 120", 144" B655-1/2 Series 2, 3, 4, & 5 Steel Size Loading based on safety factor 5. Standard Finish: Zinc Plated. See B-Line Strut Systems Catalog for other sizes and finishes. Green = Fastest shipped items Cable Tray Systems Black = Normal lead-time items HST-14 Red = Normally long lead-time items Series 2, 3, 4, & 5 Steel - Accessories Cable Tray Clamp/Guide • Features a no-twist design. • Has four times the strength of the traditional design. • Each side is labeled to ensure proper installation. • Furnished in pairs, with or without hardware. • Not recommended for vertical support. 9ZN-1208 shown. Installed as a clamp. 9ZN-1204 shown. Installed as a guide. Catalog No. Without With Hardware Hardware 9ZN-1204 9ZN-1208 9A-1205 9G-1205 9SS6-1205 9ZN-1205 9ZN-1204NB 9ZN-1208NB ----- Overall Length in. mm 11/2 21/4 21/4 21/4 21/4 21/4 38 57 57 57 57 57 11/2" (39mm) 21/4" (57mm) Hardware Size Finish 1/4" G90 G90 Alum. HDGAF 316SS G90 3/8" 1/2" 1/2" 1/2" 1/2" Note: For heavy duty or vertical applications see 9(*)-1241 or 9(*)-1242 page HDS-18. Patent # RE35479 When installing this device as an expansion guide on the outside flange of Steel Side Rail, use the Catalog No. B202 Square Washer in order to properly elevate the guide. Cable Tray Guide Series 2, 3, 4, & 5 Steel • Expansion guide for single or double cable tray runs. • Guide allows for longitudinal movement of the cable tray. • No field drilling of support I-beam or channel is required. • Guides are required on both sides of cable tray to prevent lateral movement - can be placed on either the inside or outside flange of cable tray. • Guides are sold in pieces - two guides are required per tray. • Maximum flange thickness 11/8" (28.58 mm). Nylon Pad Neoprene Roll • • • • • • • Used for material isolation. • 1/8" x 2" x 25' roll. • Hardness: Shore A60. • Good weatherability. Use for friction reduction. Hardness: Shore D80. Low friction coefficient. UV resistant. Excellent weatherability. UL-94HB. Catalog No. Finish 9ZN-1249 9G-1249 Zinc Plated HDGAF 1/8" (3mm) 6" (152mm) 3" (76mm) Catalog No. Green = Fastest shipped items Catalog No. 99-PE36 Black = Normal lead-time items HST-15 99-NP300 Red = Normally long lead-time items Cable Tray Systems Series 2, 3, 4, & 5 Steel - Accessories Trapeze Support Kit B-Line trapeze kits provide the components required for a single trapeze support in one package. These kits are available in pregalvanized steel with zinc-plated hardware (2) 1/2" x 7/8" Hex Head Cap Screw or hot dip galvanized steel with 316 (2) 9ZN-1205 stainless steel hardware. The SH channel provides the convenience of pre-punched slots, which eliminate the need for field drilling. Catalog No. (4) 1/2" Hex Nut The illustrated hardware is sealed in a plastic bag and boxed with the channel, which is pre-cut to the appropriate length as shown in the chart. Channel Length in. mm Hold-Down Guide Clamp (2) N525WO Channel Nut Tray Width (4) B202 Square Washer (1) B22 Channel cut to the required length Uniform Load in. mm lbs kN 9P-5506-22SH(†) 6 152 16 406 1600 7.11 9P-5509-22SH(†) 9 229 18 457 1250 5.56 9P-5512-22SH(†) 12 305 22 559 1125 5.00 9P-5518-22SH(†) 18 457 28 711 865 3.85 9P-5524-22SH(†) 24 610 34 864 700 3.11 9P-5530-22SH(†) 30 762 40 1016 590 2.62 9P-5536-22SH(†) 36 914 46 1168 510 2.27 9P-5542-22SH(†) 42 1067 52 1321 450 2.00 • (†) Insert / for / " threaded rod hardware. 3 8 Designed for use with 1/2" threaded rod. Order rod separately. 3 8 Safety factor of 3.0 on all loads. Heavy Duty Trapeze Support Kit B-Line trapeze kits provide the components required for a single trapeze support in one package. These kits are available in Dura-Green® epoxy coated steel with zinc-plated hardware or hot dip galvanized steel with 316 stainless steel hardware. The SH channel provides the convenience of pre-punched slots, which eliminates the need for field drilling. (2) 1/2" x 7/8" Hex Head Cap Screw Catalog No. (2) 9ZN-1205 Hold-Down Guide Clamp (4) 1/2" Hex Nut (4) B202 Square Washer (1) Channel cut to the required length The illustrated hardware is sealed in a plastic bag and boxed with the channel, which is pre-cut to the appropriate length as shown in the chart. Designed for use with 1/2" threaded rod. Order rod separately. Trapeze Hardware Kit Channel Length Uniform Load in. mm in. mm 6 152 16 406 1350 6.01 9(*)-5509-22SHA 9 229 18 457 1350 6.01 9(*)-5512-22SHA 12 305 22 559 1350 6.01 9(*)-5518-22SHA 18 457 28 711 1350 6.01 9(*)-5524-22SHA 24 610 34 864 1350 6.01 9(*)-5530-22SHA 30 762 40 1016 1350 6.01 9(*)-5536-22SHA 36 914 46 1168 1350 6.01 9(*)-5542-22SHA 42 1067 52 1321 1350 6.01 9(*)-5506-22SHA (2) N525WO Channel Nut Tray Width lbs • (*) Insert GRN or G Safety factor of 3.0 on all loads. Catalog No. In plastic bag 9ZN-5500-1/2 1 2 2 4 4 pr. 9ZN-1205 HHC Screw 1/2 x 7/8 ZN N525 WO ZN B202 ZN 1/2" sq washer HN 1/2 ZN Rooftop Support Bases with B22 Channel Catalog No. 9G-5500-1/2 1 2 2 4 4 pr. 9G-1205 HHC Screw 1/2 x 7/8 SS6 N525 WO SS6 B202 HDG 1/2" sq washer HN 1/2 SS6 Height x Width x Length 55/8” 55/8” 55/8” 55/8” 55/8” x x x x x 6” 6” 6” 6” 6” x x x x x 28.0” 36.0” 42.0” 50.0” 60.0” LEEDS credit available, base made from 100% recycled material. General Note: Consult roofing manufacturer or engineer for roof load capacity. The weakest point may be the insulation board beneath the rubber membrane. Cable Tray Systems Black = Normal lead-time items HST-16 Red = Normally long lead-time items Series 2, 3, 4, & 5 Steel DB10-28 DB10-36 DB10-42 DB10-50 DB10-60 Designed as a superior rooftop support for cable tray, UV resistant and approved for most roofing material or other flat surfaces. Can be used with any of B-Line cable tray clamps and guides. Ultimate Load Capacity: 1,000 lbs. (uniform load) Green = Fastest shipped items kN Series 2, 3, 4, & 5 Steel - Accessories Center Hung Cable Tray Support • Center Hung Cable Tray Support allows cable to be laid-in from both sides. • Eliminates costly cable pulling and field cutting of cable tray supports. Labor costs are dramatically reduced. • Required hardware and threaded rod material for trapeze assemblies are reduced by 50%. • Designed for use with 1/2" threaded rod. (Order rod separately) • Use with all aluminum and steel cable trays through 24" width. • Load capacity is 700 lbs. per support. Safety factor of 3.0. Eccentric loading is not to exceed a 60% vs. 40% load differential. • The maximum recommended unsupported span length is 144"/12 ft. (3.66 m). • Hardware shown is furnished. (2) 1/2" Hex Nut (2) 1/2" x 7/8" Hex Head Cap Screws Catalog No. Tray Width Channel Length 9ZN-5212 6", 9", 12" 18" 9ZN-5224 18", 24" 30" (1) 9/16" Inside diameter steel tubing welded to strut (2) 9ZN-1205 Hold Down Guide Clamp ZN = Zinc Plated (2) N525WO (1) B22 Channel cut to required length (1) B202 Square Washer Center Hung Support Hardware Kit Catalog No. In plastic bag Bracket 9ZN-5200 1 2 2 1 2 pr. 9ZN-1205 HHC Screw 1/2 x 7/8 ZN N525 WO ZN B202 ZN 1/2" sq washer HN 1/2 ZN Bracket A A Finishes available: ZN GRN or HDG Series 2, 3, 4, & 5 Steel Finishes available: ZN GRN or HDG Safety Load Factor 2.5 Catalog No. B494-12 B494-18 B494-24 Uniform Load Catalog No. Tray Width 'A' lbs kN in. mm in. mm 1580 1000 996 7.02 4.45 4.43 6&9 12 18 152 & 229 305 457 12 18 24 305 457 610 Green = Fastest shipped items B494-30 B494-36 B494-42 B494-48 Black = Normal lead-time items HST-17 Uniform Load Tray Width 'A' lbs kN in. mm in. mm 924 864 580 500 4.11 3.84 2.58 2.22 24 30 36 42 610 762 914 1067 30 36 42 48 762 914 1067 1219 Red = Normally long lead-time items Cable Tray Systems Series 2, 3, 4, & 5 Steel Cantilever Bracket Accessories Cantilever Bracket A A Finishes available: ZN GRN or HDG Safety Load Factor 2.5 Catalog No. Uniform Load Finishes available: ZN GRN or HDG Safety Load Factor 2.5 Catalog No. Uniform Load Tray Width B297-12 B297-18 B297-24 B297-30 B297-36 B297-42 'A' lbs kN in. mm in. mm B409-12 960 4.27 6&9 152 & 229 12 305 B409-18 640 2.84 12 305 18 457 B409-24 480 2.13 18 457 24 610 B501-3/4 B501-1 B501-11/4 B501-11/2 B501-2 B501-21/2 - in. mm 1660 1100 835 625 550 465 7.37 4.88 3.71 2.78 2.44 2.06 6&9 12 18 24 30 36 152 & 229 305 457 610 762 914 1.050 1.315 1.660 1.900 2.375 2.875 A Finish available: ZN Safety Load Factor 2.5 Uniform Load lbs kN B409UF-12 800 3.55 B409UF-21 450 2.00 Tray Width Catalog No. Outside 9(*)-8224 9(*)-8225 9(*)-8226 9(*)-8227 Cable Tray Ht. 4" 5" 6" 7" 'A' in. mm in. mm 6&9 152 & 229 12 305 12 & 18 305 & 457 21 533 'A' in. mm 2.84 3.73 4.84 5.84 85.34 110.74 136.14 161.54 Heavy Duty Hold-Down Bracket Heavy Duty Hold-Down Bracket • • • • • • • • • Design load is 2000 lbs/pair. Two bolt design. Sold in pairs. 3/8" cable tray attachment hardware provided. 1/2" support attachment hardware not provided. • (*) Insert ZN or G • Recommended for the support of vertical trays. Design load is 4000 lbs/pair. Four bolt design. Sold in pairs. 3/8" cable tray attachment hardware provided • 1/2" support attachment hardware not provided. • (*) Insert ZN or G • Recommended for the support of vertical trays. Green = Fastest shipped items 9(*)-1241 Catalog No. Black = Normal lead-time items HST-18 9(*)-1242 Red = Normally long lead-time items Series 2, 3, 4, & 5 Steel Catalog No. Cable Tray Systems mm 12 305 18 457 24 610 30 762 36 914 42 1067 7" (178mm) A • Order properly sized U-Bolts separately. Catalog No. 'A' in. • (*) Insert ZN or G • Design load is 1500 lbs/pair. Safety Factor of 2.5 • Furnished in pairs. • Hole size: 9/16” (14mm) for 1/2” threaded rod. Fits Pipe O.D. .841 1.051 1.316 1.661 1.901 2.376 kN Vertical Hanger Splice Plates Underfloor Support (U-Bolts not included) U-Bolt Size Tray Width lbs Series 2, 3, 4, & 5 Steel - Accessories Beam Clamp Beam Clamp B355 • Finishes available: ZN or HDG • Sold in pieces. • • • • • Beam Clamp Finishes available: ZN GRN HDG or SS4 Sold in pieces. Design load is 1200 lbs. when used in pairs. Safety Load Factor 5.0 Order HHCS and Channel Nuts separately. • Finishes available: ZN GRN or HDG • Sold in pieces. A Design load when used in pairs. Safety Load Factor 5.0 Catalog Design load when used in pairs. Safety Load Factor 5.0 Design Load* B441-22 B441-22A 'A' Cat. No. lbs kN in. mm 1200 1200 5.34 5.34 33/8 5 86 127 Design Load * B305 Thru B308 & B321 Series Beam Clamps B212-1/4 B212-3/8 600 lbs. 2.67 kN 1000 lbs. 4.45 kN Max. Flange Thick 3/4" 19 mm 1 1/8" 28.6 mm Mat'l. Thickness 1/4" 6.3 mm 3/8" 9.5 mm B312 Anchor Strap B • Finishes available: ZN or HDG • Setscrew included. • Safety Load Factor 5.0 • Finish available: ZN • For a maximum beam thickness of 3/4". • For thicker beams, step up one flange width size. C D E T F A Cat. No. Rod Size A B C D E Design Load lbs kN B305 3/8"-16 3/8"-16 2 5/16" 7/8" 1 1/8" 2 1/2" 11 Ga. 600 2.67 B306 3/8"-16 1/2"-13 2 7/16" 7/8" 1 1/8" 2 1/2" 7 Ga. 1100 4.90 B307 1/2"-13 1/2"-13 2 7/16" 7/8" 1 1/8" 2 1/2" 7 Ga. 1100 4.90 Cat. No. Flange Width B308 1/2"-13 1/2"-13 2 9/16" 7/8" 1 1/8" 2 1/2" 1/4" 1500 6.68 B312-6 Up to 6" B321-1 3/8"-16 1/2"-13 3 9/16" 1 5/8" 3 1/4" 1/4" 1300 5.79 B312-9 6" - 9" B321-2 1/2"-13 1/2"-13 3 9/16" 1 5/8" 3 1/4" 1/4" 1400 6.23 B312-12 9" - 12" 1 11/16" 1 11/16" F T 1/2"-13 Rod & Hex Nut Sold Separately Beam Clamp Catalog No. Series 2, 3, 4, & 5 Steel B750-J4 B750-J6 B750-J9 B750-J12 For Flange Width Wt./C in. mm lbs kg 3"- 6" 5"- 9" 8"- 12" 11"- 15" 76.2 - 152.4 127.0 - 288.6 203.2 - 304.8 279.4 - 381.0 109 124 135 147 49.4 56.2 61.2 66.7 Finish available: ZN Design Load 500 lbs. (2.22 kN) Safety Load Factor 5.0 Recommended torque: 'J'-Hook Nut 125 In.-Lbs. (14.1 kN/m) • Maximum flange thickness of 3/4" • • • • J-Hook & Hex Nut Included Material: 7 Gauge (4.6) 1 7/8" 1 1/2" (47.6) (38.1) Beam Clamp Catalog No. B700-J4 B700-J6 B700-J9 B700-J12 'A' Thread Length 'TL' Wt./C 1/2"-13 in. mm in. mm lbs kg 81/2" 111/2" 121/4" 171/2" 215.9 292.1 368.3 444.5 5" 6" 6" 6" 127.0 152.4 152.4 152.4 44 53 63 78 19.9 24.0 28.6 35.4 Green = Fastest shipped items ‘TL’ • Finish available: ZN • Hex Nut included. Black = Normal lead-time items HST-19 Threads “A’ Red = Normally long lead-time items Cable Tray Systems Series 2, 3, 4, & 5 Steel - Accessories Covers Solid Non-Flanged Solid Flanged Peaked Flanged Ventilated Flanged 2 to 3 Pitch Peaked Flanged (See page APP-4) A full range of covers is available for straight sections and fittings. Solid covers should be used when maximum enclosure of the cable is desired and no accumulation of heat is expected. Ventilated covers provide an overhead cable shield yet allow heat to escape. B-Line recommends that covers be placed on vertical cable tray runs to a height of 6 ft. (1.83 m) to 8 ft. (2.44 m) above the floor to isolate both cables and personnel. Flanged covers have a 1/2 in. (13 mm) flange. Cover clamps are not included with the cover and must be ordered separately. All peaked covers are flanged. Standard peaked covers have 1/2” peak. Special purpose peaked covers, having a 2 to 3 pitch, provide additional slope and material thickness. The 2 to 3 pitch fitting covers are of multiple piece, welded construction. Steel Cover Part Numbering Prefix Example: 80 2 P - 24 - 144 Cover Type 80 = Solid 81 = Ventilated 82 = Peaked Detail Material P= Pre-Galvanized 2= Flanged Steel (248, 258, 268 straight sections and all fittings) (Not available in Type 83) 3= Flanged Steel (All straight sections except 248, 258, 268) G= HDGAF 4= Non-Flanged Steel (80 & 81 type only) Tray Width 06 = 09 = 12 = 18 = 24 = 30 = 36 = 6" 9" 12" 18" 24" 30" 36" Item Description For Straight Section Covers: Pre-Galvanized Only: 144 = 12 ft. (3.66 m) 120 = 10 ft. (3.05 m) Pre-Galvanized & HDGAF 72 = 6 ft. (1.83 m) 60 = 5 ft. (1.52 m) For fitting covers: Insert suffix of fitting to be covered. See example below. Covers 30" and 36" wide have reinforcing ridges. Examples of Catalog Numbers for Fitting Covers: Horizontal Bend Cover Prefix Suffix 80 2 P - 18 - 90 HB 24 * Required for VO fittings only Green = Fastest shipped items Cable Tray Systems Black = Normal lead-time items HST-20 Red = Normally long lead-time items Series 2, 3, 4, & 5 Steel Radius Fitting Angle Width Material Detail Cover Type Vertical Bend Cover Prefix Suffix 80 2 G - 24 - 90 VO 24 - 4* Side Rail* Height Radius Fitting Angle Width Material Detail Cover Type Series 2, 3, 4, & 5 Steel Standard Cover Clamp Accessories Combination Cover and Hold-Down Clamp • For indoor service only. • Sold per piece. • (*) Insert ZN or G Raised Cover Clamp • For indoor service only. • For use with flanged covers only. • Sold per piece. • (*) Insert P or G • For indoor service only. † Specify gap of 1", 2", 3" or 4". Tray Type Tray Type Steel Side Rail Height in. mm 4 5 6 7 101 127 152 178 Catalog No. 9(*)-9014 9(*)-9015 9(*)-9016 9(*)-9017 Tray Type Side Rail Height Steel in. mm 4 5 6 7 101 127 152 178 Catalog No. 9(*)-9043 9(*)-9053 9(*)-9063 9(*)-9073 (‡) Insert tray width † Add P to Catalog No. for 1/2" peaked cover clamp. (Also Series 1 Steel Straight Sections) 9ZN-9114-† 9ZN-9115-† 9ZN-910† Quantity of Standard Cover Clamps Required Heavy Duty Cover Clamp • Recommended for outdoor service. • (*) Insert P or G Series 2 Steel Straight Section Series 3 & 4 Steel Straight Section All Steel Fittings Catalog No. Peaked Cover Clamp Side Rail Height Catalog No. in. mm 4 5 101 127 9(*)-(‡)-9044† 9(*)-(‡)-9054† 6 152 9(*)-(‡)-9064† 7 178 9(*)-(‡)-9074† Straight Section 60" or 72" .............4 Straight Section 120" or 144" .........6 Horizontal/Vertical Bends ................4 Tees .................................................6 Crosses............................................8 pcs. pcs. pcs. pcs. pcs. Note: When using the Heavy Duty Cover Clamp, only one-half the number of clamps stated above is required. Cover Joint Strip • Used to join covers • Plastic • (‡) Insert tray width Catalog No. 99-9980-(‡) Cable Cleats (see pages CFX-1 thru CFX-5) Series 2, 3, 4, & 5 Steel Trefoil Cable Cleats Single Cable Cleats Green = Fastest shipped items Black = Normal lead-time items HST-21 Red = Normally long lead-time items Cable Tray Systems Series 2, 3, 4, & 5 Steel - Specifications Section 1- Acceptable Manufacturers 1.01 Manufacturer: Subject to compliance with these specifications, cable tray systems shall be as manufactured by B-Line. Section 2- Cable Tray Sections and Components 2.01 General: Except as otherwise indicated, provide metal cable trays, of types, classes and sizes indicated; with splice plates, bolts, nuts and washers for connecting units. Construct units with rounded edges and smooth surfaces; in compliance with applicable standards; and with the following additional construction features. Cable tray shall be installed according to the latest revision of NEMA VE 2. 2.02 Pre-Galvanized Steel: Straight sections, fitting side rails, rungs, and covers shall be made from structural quality steel meeting the minimum mechanical properties and mill galvanized in accordance with ASTM A653 SS, Grade 33, coating designation G90. Hardware finish shall be electrogalvanized zinc per ASTM B633. 2.03 Hot Dip Galvanized Steel: All side rails, covers, splice plates, and rungs shall be made from structural quality steel meeting the minimum mechanical properties of ASTM A1011 SS, Grade 33 for 14 gauge and heavier, ASTM A1008, Grade 33 Type 2 for 16 gauge and lighter, and shall be hot dip galvanized after fabrication in accordance with ASTM A123. Mill galvanized covers are not acceptable for hot dip galvanized cable tray. Hardware finish shall be chromium zinc per ASTM F-1136-88. 2.04 Ladder Cable Trays shall consist of two longitudinal members (side rails) with transverse members (rungs) welded to the side rails. Rungs shall be spaced [6] [9] [12] inches on center. Rung spacing in radiused fittings shall be industry standard 9" and measured at the center of the tray’s width. No portion of the rungs shall protrude below the bottom plane of the side rails. Each rung must be capable of supporting a 200 lb. concentrated load at the center of the cable tray over and above the cable load with a safety factor of 1.5. 2.05 Ventilated Trough Cable Trays shall consist of two longitudinal members (side rails) with a corrugated bottom welded to the side rails or rungs spaced 4" on center. The peaks of the corrugated bottom shall have a minimum flat cable bearing surface of 23/4" and shall be spaced on 6" centers. To provide ventilation in the tray, the valleys of the corrugated bottom shall have 21/4" x 4" rectangular holes punched along the width of the bottom. 2.06 Non-Ventilated Bottom Trough Cable Trays shall consist of two longitudinal members (side rails) with a corrugated bottom welded to the side rails or a solid sheet over rungs. The peaks of the corrugated bottom shall have a minimum flat cable bearing surface of 23/4" and shall be spaced on 6" centers. 2.07 Cable tray loading depth shall be [3] [4] [5] [6] inches per NEMA VE 1. 2.08 Straight sections shall have side rails fabricated as I-beams. Straight sections shall be supplied in standard [12 foot] [24 foot] [10 foot (3 m)] [20 foot (6 m)] lengths. 2.09 Cable tray widths shall be [6] [9] [12] [18] [24] [30] [36] inches or as shown on drawings. 2.10 Splice plates shall be manufactured of high strength steel, meeting the minimum mechanical properties of ASTM A1011 HSLAS, Grade 50, Class 1 and be secured with 8 nuts and bolts per plate. The resistance of fixed splice connections between an adjacent section of tray shall not exceed 0.00033 ohm. 2.11 All fittings must have a minimum radius of [12] [24] [36] [48] inches. 3.01 Cable tray shall be capable of carrying a uniformly distributed load of ______ lbs./ft. on a _______ ft. support span with a safety factor of 1.5 when supported as a simple span and tested per NEMA VE 1 5.2. In addition to the uniformly distributed load the cable tray shall support 200 lbs. concentrated load at mid-point of span. Load and safety factors specified are applicable to both the side rails and rung capacities. Cable tray shall be made to manufacturing tolerances as specified by NEMA. 3.02 Upon request, manufacturer shall provide test reports in accordance with the latest revision of NEMA VE 1 or CSA C22.2 No. 126. Cable Tray Systems HST-22 Series 2, 3, 4, & 5 Steel Section 3- Loading Capacities and Testing Series 3 & 4 Stainless Steel Series 3 & 4 Stainless Steel SST-1 Cable Tray Systems Series 3 & 4 Stainless Steel How The Service Advisor Works B-Line knows that your time is important! That’s why the color-coding system in this catalog is designed to help you select products that fit your service needs. Products are marked to indicate the typical lead time for orders of 50 pieces or less. Customer: How do I select my straight sections. covers, or fittings so that I get the quickest turnaround? Service Advisor: Each part of our selection chart is shown in colors. If any section of a part number is a different color, the part will typically ship with the longer lead time represented by the colors. Green = Fastest shipped items Black = Normal lead-time items Red = Normally long lead-time items Example: Cable Tray Systems 348SS4 09 - 12 - 144 SST-2 Part will have a long lead time. Series 3 & 4 Stainless Steel For Stainless Steel Fittings see fittings section pages FTS-1 thru FTS-17 Series 3 & 4 Stainless Steel - Straight Sections Series 3 & 4 Stainless Steel 3" NEMA VE 1 Loading Depth 4" Side Rail Height Straight Section Part Numbering Prefix Example: 348 SS6 09 - 24 - 240 Series 348 Material *Type SS4 = 304 Stainless Steel SS6 = 316 Stainless Steel Ladder06 = 6" rung spacing 09 = 9" rung spacing 12 = 12" rung spacing Rung Spacing Width (Inside) Overall Width (Width + 13/8") *Width Trough6" and Wider 04 = Vented Bottom SB = Non-Ventilated For side rail & rung data, see chart on pages AP-5 & AP-6 06 09 12 18 24 30 36 = = = = = = = 6" 9" 12" 18" 24" 30" 36" ¨ ¡ Length 144 = 12 ft. 120 = 10 ft. ¨Primary 348 Length. Length. ¡Secondary See page CTS-23 for explanation of lengths. Passivation available see page CTS-2. See page APP-1 for additional rung options. *Special sizes available. Vented Bottom Ladder Type Non-Ventilated (Specify Rung Spacing) Values are based on simple beam tests per NEMA VE 1 on 36" wide cable tray rungs spaced on 12" centers. Cable trays will support without collapse a 200 lb. (90.7 kg) concentrated load over and above published loads. Published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply published load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the cable being installed. B-Line Series Side Rail Dimensions 1.50 348 SS† NEMA, CSA Classifications Span ft Load lbs/ft Deflection Multiplier NEMA: 16A, 12C CSA: C1-3m 10 12 14 16 18 20 180 125 92 70 56 45 0.0042 0.009 0.016 0.027 0.044 0.067 3.13 4.19 18 gauge UL Cross-Sectional Area: 0.40 in2 Design Factors Span for Two Rails meters Area=0.74 in2 Sx=0.79 in3 Ix=1.85 in4 3.0 3.7 4.3 4.9 5.5 6.1 Load kg/m Deflection Multiplier 268 186 137 105 83 67 0.072 0.148 0.275 0.469 0.752 1.145 Design Factors for Two Rails Area=4.77 cm2 Sx=12.95 cm3 Ix=77.00 cm4 When cable trays are used in continuous spans, the deflection of the cable tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. † Insert 4 for 304 stainless steel or 6 for 316 stainless steel. Green = Fastest shipped items Black = Normal lead-time items SST-3 Red = Normally long lead-time items Cable Tray Systems Series 3 & 4 Stainless Steel - Straight Sections Series 3 & 4 Stainless Steel 4" NEMA VE 1 Loading Depth 5" Side Rail Height Straight Section Part Numbering Prefix Example: 358 SS6 09 - 24 - 240 Series 358 Material *Type SS4 = 304 Stainless Steel SS6 = 316 Stainless Steel Ladder06 = 6" rung spacing 09 = 9" rung spacing 12 = 12" rung spacing Rung Spacing Width (Inside) Overall Width (Width + 13/8") *Width Trough6" and Wider 04 = Vented Bottom SB = Non-Ventilated For side rail & rung data, see chart on pages AP-5 & AP-6 06 09 12 18 24 30 36 = = = = = = = 6" 9" 12" 18" 24" 30" 36" ¨ ¡ Length 144 = 12 ft. 240 = 20 ft. ¨Primary 358 Length. Length. ¡Secondary See page CTS-23 for explanation of lengths. Passivation available see page CTS-2. See page APP-1 for additional rung options. *Special sizes available. Vented Bottom Ladder Type Non-Ventilated (Specify Rung Spacing) Values are based on simple beam tests per NEMA VE 1 on 36" wide cable tray rungs spaced on 12" centers. Cable trays will support without collapse a 200 lb. (90.7 kg) concentrated load over and above published loads. Published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply published load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the cable being installed. B-Line Series 358 SS† Side Rail Dimensions NEMA, CSA & UL Classifications Span ft Load lbs/ft Deflection Multiplier 1.50 NEMA: 20A, 16B CSA: 89 kg/m 6.1m 10 12 14 16 18 20 248 172 127 97 77 62 0.0025 0.0052 0.010 0.016 0.026 0.040 5.19 4.13 UL Cross-Sectional Area: 0.70 in2 18 gauge Design Factors Span for Two Rails meters Area=0.83 in2 Sx=1.09 in3 Ix=3.10 in4 3.0 3.7 4.3 4.9 5.5 6.1 Load kg/m Deflection Multiplier 369 256 188 144 114 92 0.043 0.089 0.164 0.280 0.448 0.684 Design Factors for Two Rails Area=5.35 cm2 Sx=17.86 cm3 Ix=129.03 cm4 When cable trays are used in continuous spans, the deflection of the cable tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. † Insert 4 for 304 stainless steel or 6 for 316 stainless steel. Green = Fastest shipped items Cable Tray Systems Black = Normal lead-time items SST-4 Red = Normally long lead-time items Series 3 & 4 Stainless Steel - Straight Sections Series 3 & 4 Stainless Steel 5" NEMA VE 1 Loading Depth 6" Side Rail Height Straight Section Part Numbering Prefix Example: 368 SS6 09 - 24 - 240 Series 368 464 Material *Type SS4 = 304 Stainless Steel SS6 = 316 Stainless Steel Ladder06 = 6" rung spacing 09 = 9" rung spacing 12 = 12" rung spacing Rung Spacing Width (Inside) Overall Width (Width + 13/8") *Width 06 09 12 18 24 30 36 Trough6" and Wider 04 = Vented Bottom SB = Non-Ventilated For side rail & rung data, see chart on pages AP-5 & AP-6 = = = = = = = 6" 9" 12" 18" 24" 30" 36" ¡ ¨ ¡ Length 240 144 240 288 = = = = ¨Primary 20 12 20 24 ft. ft. ft. ft. 368 464 Length. Length. ¡Secondary See page CTS-23 for explanation of lengths. Passivation available see page CTS-2. See page APP-1 for additional rung options. *Special sizes available. Ladder Type ¨ Vented Bottom Non-Ventilated (Specify Rung Spacing) Values are based on simple beam tests per NEMA VE 1 on 36" wide cable tray rungs spaced on 12" centers. Cable trays will support without collapse a 200 lb. (90.7 kg) concentrated load over and above published loads. Published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply published load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the cable being installed. B-Line Series 368 SS† Side Rail Dimensions NEMA, CSA Classifications Span ft Load lbs/ft Deflection Multiplier 1.50 NEMA: 20A, 16B CSA: D1-3m 10 12 14 16 18 20 236 164 120 92 73 59 0.0016 0.0034 0.0062 0.011 0.017 0.026 NEMA, CSA Classifications Span ft Load lbs/ft Deflection Multiplier NEMA: 20C+ CSA: E-6m 12 16 18 20 22 24 342 192 152 123 102 85 6.19 5.13 UL Cross-Sectional Area: 0.70 in2 18 gauge B-Line Series Side Rail Dimensions 1.50 464 SS† 6.19 5.11 14 gauge UL Cross-Sectional Area: 1.00 in2 0.002 0.007 0.011 0.016 0.024 0.034 Design Factors Span for Two Rails meters Area=0.92 in2 Sx=1.41 in3 Ix=4.77 in4 3.0 3.7 4.3 4.9 5.5 6.1 Design Factors Span for Two Rails meters Area=1.49 in2 Sx=2.28 in3 Ix=7.65 in4 3.7 4.9 5.5 6.1 6.7 7.3 Load kg/m Deflection Multiplier 351 244 179 137 108 88 0.028 0.058 0.107 0.182 0.291 0.444 Load kg/m Deflection Multiplier 508 286 226 183 151 127 0.036 0.113 0.182 0.277 0.406 0.574 Design Factors for Two Rails Area=5.94 cm2 Sx=23.11 cm3 Ix=198.54 cm4 Design Factors for Two Rails Area=9.61 cm2 Sx=37.36 cm3 Ix=318.42 cm4 When cable trays are used in continuous spans, the deflection of the cable tray is reduced by as much as 50%. Design factors: Ix = Moment of Inertia, Sx = Section Modulus. † Insert 4 for 304 stainless steel or 6 for 316 stainless steel. Green = Fastest shipped items Black = Normal lead-time items SST-5 Red = Normally long lead-time items Cable Tray Systems Series 3 & 4 Stainless Steel - Accessories Expansion Splice Plates • Standard 8-hole pattern for all stainless steel splice plates. • Furnished in pairs with hardware. • One pair including hardware provided with straight section. • Boxed in pairs with hardware. • (*) Insert SS4 or SS6 • Expansion plates allow for one inch expansion or contraction of the cable tray, or where expansion joints occur in the support structure. • Furnished in pairs with hardware. • Bonding Jumpers are required. Order Separately. • (*) Insert SS4 or SS6 Catalog No. Catalog No. Height in. mm 9(*)-8004 4 101 9(*)-8005 5 127 9(*)-8006 6 152 Series 3 & 4 Stainless Steel Splice Plates Height in. mm 9(*)-8014 4 101 9(*)-8015 5 127 9(*)-8016 6 152 For heavy duty expansion splice plates see page APP-3. Universal Splice Plates Step Down Splice Plates Vertical Adjustable Splice Plates • Used to splice to existing cable tray systems. • Furnished in pairs with hardware. • (*) Insert SS4 or SS6 • These splice plates are offered for connecting cable tray sections having side rails of different heights. • Furnished in pairs with hardware. • (*) Insert SS4 or SS6 • These plates provide for changes in elevation that do not conform to standard vertical fittings. • Furnished in pairs with hardware. • (*) Insert SS4 or SS6 Catalog No. Catalog No. Catalog No. Height Height in. mm 9(*)-8004-1/2 4 101 9(*)-8045 5 to 4 9(*)-8005-1/2 5 127 9(*)-8046 6 to 4 9(*)-8006-1/2 6 152 9(*)-8060 6 to 5 in. Horizontal Adjustable Splice Plates • Offered to adjust a cable tray run for changes in direction in a horizontal plane that do not conform to standard horizontal fittings. • Furnished in pairs with hardware. • New design bonding jumpers not required. • (*) Insert SS4 or SS6 • (X) Insert 4, 5 or 6 for 9(*)-803(X) side rail height. Requires supports within 24” on both sides, per NEMA VE 2. Height in. mm 127 to 101 9(*)-8024 4 101 152 to 101 9(*)-8025 5 127 152 to 127 9(*)-8026 6 152 mm Branch Pivot Connectors 9(*)-803(X)-12 or 9(*)-803(X)-36 One pair splice plates with extensions. L L • Branch from existing cable tray runs at any point. • Pivot to any required angle. • UL Classified for grounding (bonding jumper not required). • Furnished in pairs with hardware. • (*) Insert SS4 or SS6 Splice only Catalog No. No. Cable Tray End Cut Tray Width 'L' 9(*)-803(X) Mitered Thru 36" N/A 9(*)-803(X)-12 Not Mitered Thru 12" 16" 9(*)-803(X)-36 Not Mitered Thru 36" 41" Green = Fastest shipped items Cable Tray Systems Requires supports within 24” on both sides, per NEMA VE 2. Catalog No. mm 9(*)-8244 4 101 9(*)-8245 5 127 9(*)-8246 6 152 Black = Normal lead-time items SST-6 Height in. Red = Normally long lead-time items Series 3 & 4 Stainless Steel Series 3 & 4 Stainless Steel Cross Connector Bracket Type 316 Tray Hardware • For field connecting crossing section. • Furnished in pairs with 3/8" hardware. • (*) Insert SS4 or SS6 Catalog No. Accessories Catalog No. RNCB 3/8"-16 x 3/4" SS6 Ribbed Neck Carriage Bolt, 316 Stainless Steel Catalog No. SFHN 3/8"-16 SS6 Hex Nut , 316 Stainless Steel 9(*)-1240 Offset Reducing Splice Plate • This plate is used for joining cable trays having different widths. When used in pairs they form a straight reduction; when used singly with a standard Catalog No. splice plate, they form an offset reduction. • Furnished as one plate 9(*)-8064-(‡) with hardware. 9(*)-8065-(‡) • (‡) Insert reduction 9(*)-8066-(‡) • (*) Insert SS4 or SS6 Height in. mm 4 101 5 127 6 152 Tray to Box Splice Plates Frame Type Box Connector Blind End • Used to attach the end of a cable tray run to a distribution box or control panel. • Furnished in pairs with hardware. • (*) Insert SS4 or SS6 • Designed to attach the end of a cable tray run to a distribution cabinet or control center to help reinforce the box at the point of entry. • Furnished with cable tray connection hardware. • (‡) Insert tray width • (*) Insert SS4 or SS6 • This plate forms a closure for a dead end cable tray. • Furnished as one plate with hardware. • (‡) Insert tray width • (*) Insert SS4 or SS6 Catalog No. Catalog No. Catalog No. Height in. mm 9(*)-8054 4 101 9(*)-8055 5 9(*)-8056 6 Height in. mm 9(*)-8074-(‡) 4 101 127 9(*)-8075-(‡) 5 152 9(*)-8076-(‡) 6 Conduit to Tray Adaptors Catalog No. 9SS4-1150-(‡) mm 9(*)-8084-(‡) 4 101 127 9(*)-8085-(‡) 5 127 152 9(*)-8086-(‡) 6 152 Conduit to Tray Adaptor • Assembly required. • Conduit clamp included. • (‡) = Conduit size (1/2" thru 4"). • Assembly required. • Mounting hardware included. • Conduit clamps provided. • (‡) = Conduit size (1/2" thru 4"). Height in. Catalog No. • For easy attachment of conduit terminating at a cable tray. • Use on aluminum or steel cable trays. 9SS4-1155-(‡) Cable Tie (Ladder Tray) Nylon ties provide easy attachment of cable to ladder rungs; maximum cable O.D. of 3" (76mm). Overall Length 15" Catalog No. 99-2125-15 Green = Fastest shipped items Catalog No. Conduit Size in. mm 9G-1158-1/2, 3/4 1/2, 3/4 15, 20 9G-1158-1, 11/4 1, 11/4 25, 32 9G-1158-11/2, 11/2, 40, 50 2 2 9G-1158-21/2, 3 21/2, 3 65, 80 9G-1158-31/2, 4 31/2, 4 90, 100 Black = Normal lead-time items SST-7 Steel I-Beam Red = Normally long lead-time items Cable Tray Systems Series 3 & 4 Stainless Steel - Accessories Ladder Drop-Out Catalog No. 9(*)-1104-(‡) Barriers Horizontal Bend Straight Section • Horizontal Bend Barriers are flexible in order to conform to any horizontal fitting radius. Cut to length. • Order catalog number based on loading depth. • Furnished with three #10 x 1/2" SS4 self-drilling screws and a 99-9982 Barrier Strip Splice. • Standard length is 72" (6 ft.), sold individually. • (*) Insert SS4 or SS6 • Standard length: 120" (3 m) 144" (12 ft.). • Order catalog number based on loading depth. • Furnished with four #10 x 1/2" SS4 selfdrilling screws and a 99-9982 splice. • (*) Insert SS4 or SS6 H Catalog No. Side Rail Height 73(*)-Length 74(*)-Length 75(*)-Length H Loading Depth 'H' in. mm in. mm 4 5 6 101 127 152 3 4 5 76 101 127 Catalog No. Length = 144 for 12' or 120 for 10' Side Rail Height 73(*)-90HBFL 74(*)-90HBFL 75(*)-90HBFL Loading Depth 'H' in. mm in. mm 4 5 6 101 127 152 3 4 5 76 101 127 Vertical Bend Barriers Barrier Strip Clip • Vertical Bend Barriers are preformed to conform to a specific vertical fitting. • Furnished with three #10 x 1/2" SS4 self-drilling screws and a 99-9982 Barrier Strip Splice. • (*) Insert SS4 or SS6 • (**) Insert 30, 45, 60 or 90 for degrees • (†) Insert 12, 24, 36 or 48 for radius • Zinc plated steel barrier clip fastens to either aluminum or steel ladder rung. • Furnished with one #10 x 1/2" SS4 plated self-drilling screw. • (*) Insert SS4 or SS6 H Catalog No. 9(*)-9002 Catalog No. 99-9982 H Inside Bend (VI) Outside Bend (VO) Inside Bend Catalog No. Outside Bend Catalog No. 73(*)-(**)VI(†) 74(*)-(**)VI(†) 75(*)-(**)VI(†) 73(*)-(**)VO(†) 74(*)-(**)VO(†) 75(*)-(**)VO(†) • Plastic splice holds adjoining barrier strips in straight alignment. Side Rail Loading Height Depth 'H' in. mm in. mm 4 5 6 101 127 152 3 4 5 76 101 127 Green = Fastest shipped items Cable Tray Systems Barrier Strip Splice Black = Normal lead-time items SST-8 Red = Normally long lead-time items Series 3 & 4 Stainless Steel • Specially-designed Ladder Drop-Outs provide a rounded surface with 4" (101 mm) radius to protect cable as it exits from the cable tray, preventing damage to insulation. The drop-out will attach to any desired rung. • (‡) Insert tray width • (*) Insert SS4 or SS6 Series 3 & 4 Stainless Steel Series 3 & 4 Stainless Steel - Accessories Stainless Steel Cable Clamp Cable Tray Clamp/Guide • Fits with series 3 & 4 rungs. • Shipped flat. Field form around the cable at the time of installation. • Features a no-twist design. • Has four times the strength of the traditional design. • Each side is labeled to ensure proper installation. • 1/2" hardware size. • Furnished in pairs without hardware. Catalog No. Cable Size in. mm Installed as a guide. Installed as a clamp. 9SS4-4050 0.50 - 0.75 13 - 19 9SS4-4075 0.75 - 1.00 19 - 25 9SS4-4100 1.00 - 1.25 25 - 32 9SS4-4125 1.25 - 1.50 32 - 38 9SS4-4150 1.50 - 1.75 38 - 45 9SS4-4175 1.75 - 2.00 45 - 51 9SS4-4200 2.00 - 2.25 51 - 57 Vertical Tray Hanger 9SS4-4225 2.25 - 2.50 57 - 64 9SS4-4250 2.50 - 2.75 64 - 70 9SS4-4275 2.75 - 3.00 70 - 76 9SS4-4300 3.00 - 3.25 76 - 82 9SS4-4325 3.25 - 3.50 82 - 89 • (*) Insert SS4 or SS6 • Design load 1500 lbs/pair. Safety Factor of 2.5 • Furnished in pairs. • Hole size: 9/16” (14mm) for 1/2” threaded rod. 9SS4-4350 3.50 - 3.75 89 - 95 9SS4-4375 3.75 - 4.00 95 - 102 9SS4-4400 4.00 - 4.25 100 - 106 9SS4-4425 4.25 - 4.50 106 - 113 9SS4-4450 4.50 - 4.75 113 - 121 9SS4-4475 4.75 - 5.00 121 - 125 Refer to Section CF Cable Fixing Patent # RE35479 Catalog No. 9SS6-1205 7" (178mm) A Catalog No. Outside 9(*)-8224 9(*)-8225 9(*)-8226 9(*)-8227 Cable Tray Ht. 4" 5" 6" 7" 'A' in. mm 3.36 85.34 4.36 110.74 5.36 136.14 6.36 161.54 Cable Tray Guide • Expansion guide for single or double cable tray runs. • Guide allows for longitudinal movement of the cable tray. • No field drilling of support I-beam or channel is required. • Guides are required on both sides of cable tray to prevent lateral movement - can be placed on either the inside or outside flange of cable tray. • Guides are sold in pieces - two guides are required per tray. • Maximum flange thickness 11/8" (28.58 mm). Finish 9G-1249 HDGAF Nylon Pad Threaded Rod (ATR) & Rod Coupling Catalog No. Catalog No. Size Loading lbs Available Lengths Coupling Cat. No. 3/8-16 730 ATR 3/8 x Length 36", 72", 144" B655-3/8 1/2-13 1350 ATR 1/2 x Length 36", 72", 144" B655-1/2 • • • • • • Use for friction reduction. 1/8" Hardness: Shore D80. (3mm) Low friction coefficient. UV resistant. Excellent weatherability. 3" (76mm) UL - 94HB. Cat. No. 6" (152mm) 99-PE36 Loading based on safety factor 5. Neoprene Roll Standard Finish: SS4 or SS6 • • • • See B-Line Strut Systems Catalog for other sizes and finishes. Use for material isolation. x 2" x 25' roll. Hardness: Shore A60. Good weatherability. 1/8" Catalog No. Green = Fastest shipped items Black = Normal lead-time items SST-9 99-NP300 Red = Normally long lead-time items Cable Tray Systems Series 3 & 4 Stainless Steel Cantilever Bracket A A • (*) Insert SS4 or SS6 • Safety Load Factor 2.5 • (*) Insert SS4 or SS6 • Safety Load Factor 2.5 Catalog No. Catalog No. Uniform Load Uniform Load B494-12(*) B494-18(*) B494-24(*) Series 3 & 4 Stainless Steel Cantilever Bracket Accessories Tray Width 'A' lbs kN in. mm in. mm 1580 1000 996 7.02 4.45 4.43 6&9 12 18 152 & 229 305 457 12 18 24 305 457 610 B494-30(*) B494-36(*) B494-42(*) B494-48(*) Tray Width 'A' lbs kN in. mm in. mm 924 864 580 500 4.11 3.84 2.58 2.22 24 30 36 42 610 762 914 1067 30 36 42 48 762 914 1067 1219 Cantilever Bracket Cantilever Bracket A A • (*) Insert SS4 or SS6 • Safety Load Factor 2.5 Catalog No. • (*) Insert SS4 or SS6 • Safety Load Factor 2.5 Catalog No. Uniform Load B409-12(*) B409-18(*) B409-24(*) Tray Width 'A' lbs kN in. mm in. mm 960 640 480 4.27 2.84 2.13 6&9 12 18 152 & 229 305 457 12 18 24 305 457 610 B297-12(*) B297-18(*) B297-24(*) B297-30(*) B297-36(*) B297-42(*) Rooftop Support Bases with B22 Channel Uniform Load 'A' kN in. mm in. mm 1660 1100 835 665 550 465 7.37 4.88 3.71 2.95 2.44 2.06 6&9 12 18 24 30 36 152 & 229 305 457 610 762 914 12 18 24 30 36 42 305 457 610 762 914 1067 Catalog No. DB10-28 DB10-36 DB10-42 DB10-50 DB10-60 Designed as a superior rooftop support for cable tray, UV resistant and approved for most roofing material or other flat surfaces. Can be used with any of B-Line cable tray clamps and guides. Ultimate Load Capacity: 1,000 lbs. (uniform load) Tray Width lbs Height x Width x Length 55/8” 55/8” 55/8” 55/8” 55/8” x x x x x 6” 6” 6” 6” 6” x x x x x 28.0” 36.0” 42.0” 50.0” 60.0” LEEDS credit available, base made from 100% recycled material. General Note: Consult roofing manufacturer or engineer for roof load capacity. The weakest point may be the insulation board beneath the rubber membrane. Green = Fastest shipped items Cable Tray Systems Black = Normal lead-time items SST-10 Red = Normally long lead-time items Series 3 & 4 Stainless Steel Series 3 & 4 Stainless Steel - Accessories Beam Clamp Beam Clamp B355SS4 Beam Clamp • Sold in pieces with hardware. • Finishes available: SS4 or SS6 • Sold in pieces. • Design load is 1200 lbs. when used in pairs. • Safety Load Factor 5.0 • Order HHCS and Channel Nuts separately. • Sold in pieces. • 304 stainless steel A Design load when used in pairs. Safety Load Factor 5.0 Design load when used in pairs. Safety Load Factor 5.0 Catalog No. Design Load* B441-22(*) B441-22A(*) lbs kN 1200 1200 5.34 5.34 'A' in. mm 33/8 5 86 127 Heavy Duty Hold Down Bracket • • • • Design load is 2000 lbs/pair. Two bolt design. Sold in pairs. 3/8" cable tray attachment hardware provided. • 1/2" support attachment hardware not provided. • (*) Insert SS4 or SS6 • Recommended for support of vertical trays. Catalog No. 9(*)-1241 Green = Fastest shipped items Cat. No. B212-1/4SS4 B212-3/8SS4 Design Load * 600 lbs. 2.67 kN 1000 lbs. 4.45 kN Max. Flange Thick 3/4" 19 mm 1 1/8" 28.6 mm Mat'l. Thickness 1/4" 6.3 mm 3/8" 9.5 mm Heavy Duty Hold-Down Bracket • • • • Design load is 4000 lbs/pair. Four bolt design. Sold in pairs. 3/8" cable tray attachment hardware provided • 1/2" support attachment hardware not provided. • (*) Insert SS4 or SS6 • Recommended for support of vertical trays. Catalog No. Black = Normal lead-time items SST-11 9(*)-1242 Red = Normally long lead-time items Cable Tray Systems Series 3 & 4 Stainless Steel - Accessories Covers 2 to 3 Pitch Peaked Flanged (See page APP-4) Peaked Flanged Ventilated Flanged Solid Flanged A full range of covers is available for straight sections and fittings. Solid covers should be used when maximum enclosure of the cable is desired and no accumulation of heat is expected. Ventilated covers provide an overhead cable shield yet allow heat to escape. B-Line recommends that covers be placed on vertical cable tray runs to a height of 6 ft. (1.83 m) to 8 ft. (2.44 m) above the floor to isolate both cables and personnel. Flanged covers have a 1/2 in. (13 mm) flange. Cover clamps are not included with the cover and must be ordered separately. All peaked covers are flanged. Standard peaked covers have 1/2" peak. Special purpose peaked covers, having a 2 to 3 pitch, provide additional slope and material thickness. The 2 to 3 pitch fitting covers are of multiple piece, welded construction. Stainless Steel Cover Part Numbering Prefix Example: 80 3 SS4 - 24 - 144 Cover Type 80 = Solid 81 = Ventilated 82 = Peaked Detail Material 2= Flanged Stainless Steel Tray Width Item Description 06 = 09 = 12 = 18 = 24 = 30 = 36 = For Straight Section Cover: 144 = 12 ft. (3.66 m) 120 = 10 ft. (3.05 m) 72 = 6 ft. (1.83 m) 60 = 5 ft. (1.52 m) For fitting covers: Insert suffix of fitting to be covered. See example below. SS4 = 304 Stainless Steel SS6 = 316 Stainless Steel (All fittings) 3= Flanged Stainless Steel (All straight sections) 4= Non-Flanged Stainless Steel (80 & 81 type only) 6" 9" 12" 18" 24" 30" 36" Covers 30" and 36" wide have reinforcing ridges. Examples of Catalog Numbers for Fitting Covers: Vertical Bend Cover Prefix Suffix 80 2 SS4 - 24 - 90 VO 24 - 4* Horizontal Bend Cover Prefix Suffix 80 2 SS4 - 18 - 90 HB 24 Side Rail* Height Radius Fitting Angle Width Material Detail Cover Type Radius Fitting Angle Width Material Detail Cover Type * Required for VO fittings only Green = Fastest shipped items Cable Tray Systems Black = Normal lead-time items SST-12 Red = Normally long lead-time items Series 3 & 4 Stainless Steel Solid Non-Flanged Series 3 & 4 Stainless Steel Series 3 & 4 Stainless Steel Standard Cover Clamp Combination Cover and Hold Down Clamp • For indoor service only. • Sold per piece. Tray Type Stainless Steel Side Rail Height Accessories Raised Cover Clamp • For indoor service only. • (*) Insert SS4 or SS6 • For use with flanged covers only. • Sold per piece. • (*) Insert SS4 or SS6 • For indoor service only. Catalog No. in. mm 4 101 9SS6-9014 5 127 9SS6-9015 6 152 9SS6-9016 Heavy Duty Cover Clamp Tray Type Stainless Steel Side Rail Height in. mm 4 5 6 101 127 152 Catalog No. † Specify gap of 1", 2", 3" or 4". 9(*)-9043 9(*)-9053 9(*)-9063 Peaked Cover Clamp Tray Type Catalog No. Series 3 & 4 Steel Straight Section 9(*)-9115-† All Steel Fittings 9(*)-910† • Recommended for outdoor service. • (*) Insert SS4 or SS6 Catalog No. (‡) Insert tray width † Add P to Catalog No. for 1/2" peaked cover clamp. 9(*)-(‡)-9044† 9(*)-(‡)-9054† 9(*)-(‡)-9064† Catalog No. Cover Joint Strip Quantity of Standard Cover Clamps Required Side Rail Height in. mm 4 5 6 101 127 152 Straight Section 60" or 72" .............4 pcs. Straight Section 120" or 144" .........6 pcs. Horizontal/Vertical Bends ................4 pcs. 99-9980-(‡) Tees .................................................6 pcs. Crosses............................................8 pcs. • Used to join Covers • Plastic • (‡) Insert tray width Note: When using the Heavy Duty Cover Clamp, only one-half the number of clamps stated above is required. Cable Cleats (see pages CFX-1 thru CFX-5) Trefoil Cable Cleats Single Cable Cleats Green = Fastest shipped items Black = Normal lead-time items SST-13 Red = Normally long lead-time items Cable Tray Systems Series 3 & 4 Stainless Steel - Specifications 1.01 Manufacturer: Subject to compliance with these specifications, cable tray systems shall be as manufactured by B-Line. Section 2- Cable Tray Sections and Components 2.01 General: Except as otherwise indicated, provide metal cable trays, of types, classes and sizes indicated; with splice plates, bolts, nuts and washers for connecting units. Construct units with rounded edges and smooth surfaces; in compliance with applicable standards; and with the following additional construction features. Cable tray shall be installed according to the latest revision of NEMA VE 2. 2.02 Stainless Steel: Straight section and fitting side rails and rungs shall be made of AISI Type [304] [316] stainless steel. Transverse members (rungs) or corrugated bottoms shall be welded to the side rails with Type 316 stainless steel welding wire. Hardware shall be AISI Type 316 stainless steel. 2.03 Ladder Cable Trays shall consist of two longitudinal members (side rails) with transverse members (rungs) welded to the side rails. Rungs shall be spaced [6] [9] [12] inches on center. Rung spacing in radiused fittings shall be industry standard 9" and measured at the center of the tray’s width. Each rung must be capable of supporting a 200 lb. concentrated load at the center of the cable tray with a safety factor of 1.5. 2.04 Ventilated Trough Cable Trays shall consist of two longitudinal members (side rails) with a corrugated bottom welded to the side rails or rungs spaced 4" on center. The peaks of the corrugated bottom shall have a minimum flat cable bearing surface of 23/4" and shall be spaced on 6" centers. To provide ventilation in the tray, the valleys of the corrugated bottom shall have 21/4" x 4" rectangular holes punched along the width of the bottom. 2.05 Non-Ventilated Bottom Trough Cable Trays shall consist of two longitudinal members (side rails) with a corrugated bottom welded to the side rails or a solid sheet over rungs. The peaks of the corrugated bottom shall have a minimum flat cable bearing surface of 23/4" and shall be spaced on 6" centers. 2.06 Cable tray loading depth shall be [3] [4] [5] inches per NEMA VE 1. 2.07 Straight sections shall be fabricated as I-beams. Straight sections shall be supplied in standard [12 foot] [24 foot] [10 foot (3 m)] [20 foot (6 m)] lengths. 2.08 Cable tray widths shall be [6] [9] [12] [18] [24] [30] [36] inches or as shown on drawings. 2.09 Splice plates shall be manufactured of high strength steel and be secured with 8 nuts and bolts per plate. The resistance of fixed splice connections between an adjacent section of tray shall not exceed 0.00033 ohm. 2.11 All fittings must have a minimum radius of [12] [24] [36] [48] inches. Section 3- Loading Capacities and Testing 3.01 Cable tray shall be capable of carrying a uniformly distributed load of ______ lbs./ft. on a _______ ft. support span with a safety factor of 1.5 when supported as a simple span and tested per NEMA VE 1 5.2. In addition to the uniformly distributed load the cable tray shall support 200 lbs. concentrated load at mid-point of span. Load and safety factors specified are applicable to both the side rails and rung capacities. Cable tray shall be made to manufacturing tolerances as specified by NEMA. 3.02 Upon request, manufacturer shall provide test reports in accordance with the latest revision of NEMA VE 1 or CSA C22.2 No. 126. Cable Tray Systems SST-14 Series 3 & 4 Stainless Steel Section 1- Acceptable Manufacturers Fittings Series 2, 3, 4, & 5 Fittings Series 2, 3, 4 & 5 - FTS-1 Cable Tray Systems Series 2, 3, 4 & 5 - Fittings Series 2, 3, 4, & 5 Fittings How The Service Advisor Works B-Line knows that your time is important! That’s why the color-coding system in this catalog is designed to help you select products that fit your service needs. Products are marked to indicate the typical lead time for orders of 50 pieces or less. Customer: How do I select my fittings so that I get the quickest turnaround? Service Advisor: Each part of our selection chart is shown in colors. If any section of a part number is a different color, the part will typically ship with the longer lead time represented by the colors. Green = Fastest shipped items Black = Normal lead-time items Red = Normally long lead-time items Example: 5 G - 09 - 90 HB 24 Part will have a long lead time because of the G material. Changing the part number from G to A or P will change the coding to black and reduce lead time. Cable Tray Systems FTS-2 Series 2, 3, 4 & 5 - Fittings Series 2, 3, 4, & 5 Fittings Fittings engineered with 3” tangents for splicing integrity. Fittings Part Numbering Prefix Example: 4 A - 24 - 90 HB 24 Side Rail Height 4 5 6 7 = = = = 4" 5" 6" 7" (101) (127) (152) (178) Material A= Aluminum G=HDGAF P= Pre-Galvanized SS4= 304 Stainless Steel SS6= 316 Stainless Steel 06 09 12 18 24 30 36 Width Angle = = = = = = = 30 45 60 90 6" (152) 9" (228) 12" (305) 18" (457) 24" (609) 30" (762) 36" (914) = = = = 30° 45° 60° 90° See page 385 for 6” fittings with 9A-6006 and 9A-6007 splice plates. (9" rung spacing is standard) Type HB HT HX VI VO VT VTU HYR HYL CSF LR RR SR Radius = Horizontal Bend = Horizontal Tee = Horizontal Cross = Vertical Inside Bend = Vertical Outside Bend = Vertical Tee = Vertical Tee, Up = Horizontal Wye, Right = Horizontal Wye, Left = Cable Support Fitting = Left Reducer Fitting = Right Reducer Fitting = Straight Reducer Fitting 12 = 12" (305) 24 = 24" (609) 36 = 36" (914) 48 = 48" (1219) For ventilated trough, solid trough, ventilated bottom or solid bottom, add VT, ST, 04 or SB as shown below: Available 6" thru 36" Prefix Prefix 4AVT - 24 - 90HB24 4PST - 24 - 90HB24 Vented Trough Non-Ventilated Trough For flat non-ventilated: Available 6" and Wider Prefix 5PSB - 24 - 90HB24 Non-Ventilated Note: Horizontal crosses and tees 30" or wider, with a radius of 36" or larger, will be of two-piece construction. Green = Fastest shipped items Black = Normal lead-time items FTS-3 Red = Normally long lead-time items Cable Tray Systems Series 2, 3, 4 & 5 - Fittings Horizontal Bend 90° 60° (HB) 1 pair splice plates with hardware included. 90˚ Horizontal Bend Bottoms manufactured: 60˚ Horizontal Bend 90˚ HB C Ladder = 9" Rung Spacing VT & 04 = 4" Rung Spacing ST & SB = Flat sheet over 12" Rung Spacing 60˚ HB C C B B C R in. 12 mm 305 24 610 36 915 48 1220 in. mm 6 9 12 18 24 30 36 42 6 9 12 18 24 30 36 42 6 9 12 18 24 30 36 42 6 9 12 18 24 30 36 42 152 228 305 457 609 762 914 1218 152 228 305 457 609 762 914 1218 152 228 305 457 609 762 914 1218 152 228 305 457 609 762 914 1218 (76 A A Bend Tray Radius Width R ) 3" 90˚ Horizontal Bend Dimensions Catalog No. A B (Pre)-06-90HB12 (Pre)-09-90HB12 (Pre)-12-90HB12 (Pre)-18-90HB12 (Pre)-24-90HB12 (Pre)-30-90HB12 (Pre)-36-90HB12 (Pre)-42-90HB12 (Pre)-06-90HB24 (Pre)-09-90HB24 (Pre)-12-90HB24 (Pre)-18-90HB24 (Pre)-24-90HB24 (Pre)-30-90HB24 (Pre)-36-90HB24 (Pre)-42-90HB24 (Pre)-06-90HB36 (Pre)-09-90HB36 (Pre)-12-90HB36 (Pre)-18-90HB36 (Pre)-24-90HB36 (Pre)-30-90HB36 (Pre)-36-90HB36 (Pre)-42-90HB36 (Pre)-06-90HB48 (Pre)-09-90HB48 (Pre)-12-90HB48 (Pre)-18-90HB48 (Pre)-24-90HB48 (Pre)-30-90HB48 (Pre)-36-90HB48 (Pre)-42-90HB48 60˚ Horizontal Bend Dimensions Catalog No. A B C in. mm in. mm in. mm 18 191/2 21 24 27 30 33 36 30 311/2 33 36 39 42 45 48 42 431/2 45 48 51 54 57 60 54 551/2 57 60 63 66 69 72 457 495 533 610 686 762 838 914 762 800 838 914 991 1067 1143 1219 1067 1105 1143 1219 1295 1372 1448 1524 1372 1410 1448 1524 1600 1676 1753 1829 18 191/2 21 24 27 30 33 36 30 311/2 33 36 39 42 45 48 42 431/2 45 48 51 54 57 60 54 551/2 57 60 63 66 69 72 457 495 533 610 686 762 838 914 762 800 838 914 991 1067 1143 1219 1067 1105 1143 1219 1295 1375 1488 1524 1372 1410 1448 1524 1600 1676 1753 1829 18 191/2 21 24 27 30 33 36 30 311/2 33 36 39 42 45 48 42 431/2 45 48 51 54 57 60 54 551/2 57 60 63 66 69 72 457 495 533 610 686 762 838 914 762 800 838 914 991 1067 1143 1219 1067 1105 1143 1219 1295 1372 1448 1524 1372 1410 1448 1524 1600 1676 1753 1829 (Pre)-06-60HB12 (Pre)-09-60HB12 (Pre)-12-60HB12 (Pre)-18-60HB12 (Pre)-24-60HB12 (Pre)-30-60HB12 (Pre)-36-60HB12 (Pre)-42-60HB12 (Pre)-06-60HB24 (Pre)-09-60HB24 (Pre)-12-60HB24 (Pre)-18-60HB24 (Pre)-24-60HB24 (Pre)-30-60HB24 (Pre)-36-60HB24 (Pre)-42-60HB24 (Pre)-06-60HB36 (Pre)-09-60HB36 (Pre)-12-60HB36 (Pre)-18-60HB36 (Pre)-24-60HB36 (Pre)-30-60HB36 (Pre)-36-60HB36 (Pre)-42-60HB36 (Pre)-06-60HB48 (Pre)-09-60HB48 (Pre)-12-60HB48 (Pre)-18-60HB48 (Pre)-24-60HB48 (Pre)-30-60HB48 (Pre)-36-60HB48 (Pre)-42-60HB48 in. mm in. mm 171/2 1813/16 201/16 2211/16 255/16 277/8 301/2 331/16 277/8 293/16 301/2 331/16 3511/16 381/4 407/8 431/2 381/4 399/16 407/8 431/2 461/16 481/16 511/4 537/8 481/16 4915/16 511/4 537/8 567/16 591/16 6111/16 641/4 445 478 510 576 643 708 775 840 708 741 775 708 907 972 1038 1105 971 1005 1038 1105 1170 1237 1302 1368 1221 1268 1302 1368 1434 1500 1567 1632 101/8 107/8 115/8 131/8 145/8 161/8 175/8 191/8 161/8 167/8 175/8 191/8 205/8 221/8 235/8 251/8 221/8 227/8 235/8 251/8 265/8 281/8 295/8 311/8 281/8 287/8 295/8 311/8 325/8 341/8 355/8 371/8 257 276 295 333 372 410 448 486 410 429 448 486 524 564 600 638 562 581 600 638 676 714 753 791 715 734 753 791 829 867 905 943 (Pre) See page FTS-3 for catalog number prefix. Width dimensions are to inside wall. For aluminum fittings add 1.5 inches for total outside width. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are in millimeters unless otherwise specified. Cable Tray Systems FTS-4 C in. mm 1111/16 297 121/2 318 133/8 340 151/8 384 167/8 429 189/16 472 205/16 516 221/16 560 189/16 472 197/16 494 205/16 516 221/16 560 2313/16 605 251/2 648 271/4 692 29 737 251/2 648 263/8 670 271/4 692 29 737 3011/16 780 327/16 824 343/16 869 3515/16 913 3211/16 830 335/16 846 343/16 868 3515/16 913 375/8 956 393/8 1000 411/8 1045 4213/16 1087 Series 2, 3, 4, & 5 Fittings R 3" (76) Series 2, 3, 4 & 5 - Fittings Horizontal Bend 45° 30° (HB) 1 pair splice plates with hardware included. Bottoms manufactured: 30˚ Horizontal Bend 45˚ Horizontal Bend C C 45˚ HB C C B 6) R (7 R 3" Series 2, 3, 4, & 5 Fittings B A Bend Tray Radius Width R in. mm 12 305 24 610 36 915 48 1220 in. 6 9 12 18 24 30 36 42 6 9 12 18 24 30 36 42 6 9 12 18 24 30 36 42 6 9 12 18 24 30 36 42 45˚ Horizontal Bend Dimensions Catalog No. A B mm in. 152 228 305 457 609 762 914 1218 152 228 305 457 609 762 914 1218 152 228 305 457 609 762 914 1218 152 228 305 457 609 762 914 1218 153/4 (Pre)-06-45HB12 (Pre)-09-45HB12 (Pre)-12-45HB12 (Pre)-18-45HB12 (Pre)-24-45HB12 (Pre)-30-45HB12 (Pre)-36-45HB12 (Pre)-42-45HB12 (Pre)-06-45HB24 (Pre)-09-45HB24 (Pre)-12-45HB24 (Pre)-18-45HB24 (Pre)-24-45HB24 (Pre)-30-45HB24 (Pre)-36-45HB24 (Pre)-42-45HB24 (Pre)-06-45HB36 (Pre)-09-45HB36 (Pre)-12-45HB36 (Pre)-18-45HB36 (Pre)-24-45HB36 (Pre)-30-45HB36 (Pre)-36-45HB36 (Pre)-42-45HB36 (Pre)-06-45HB48 (Pre)-09-45HB48 (Pre)-12-45HB48 (Pre)-18-45HB48 (Pre)-24-45HB48 (Pre)-30-45HB48 (Pre)-36-45HB48 (Pre)-42-45HB48 1613/16 177/8 20 221/16 243/16 265/16 287/16 243/16 251/4 265/16 287/16 309/16 3211/16 3413/16 3615/16 3211/16 333/4 3413/16 3615/16 391/6 413/6 435/6 457/16 413/16 421/4 435/16 457/16 479/16 4911/16 5113/16 5415/16 mm in. 400 427 454 508 560 614 668 722 614 641 668 722 766 830 884 938 830 857 884 938 992 1046 1100 1154 1046 1073 1100 1154 1208 1262 1316 1395 61/2 615/16 73/8 81/4 91/8 10 1015/16 1113/16 10 101/2 1015/16 1113/16 1211/16 139/16 147/16 155/16 139/16 14 147/16 155/16 163/16 171/16 1715/16 1813/16 171/16 171/2 1715/16 1813/16 1911/16 209/16 217/16 225/16 in. 165 176 187 210 232 254 278 300 254 267 278 300 322 344 367 389 344 356 367 389 411 433 456 478 433 445 456 487 500 522 545 567 93/16 913/16 107/16 1111/16 1215/16 143/16 157/16 1611/16 143/16 1413/16 157/16 1611/16 1715/16 191/8 203/8 215/8 191/8 193/4 203/8 215/8 227/8 241/8 253/8 265/8 241/8 243/4 253/8 265/8 277/8 291/8 305/16 319/16 A 30˚ Horizontal Bend Dimensions Catalog No. A B C mm 30˚ HB 3" (76 ) Ladder = 9" Rung Spacing VT & 04 = 4" Rung Spacing ST & SB = Flat sheet over 12" Rung Spacing mm in. 233 249 265 297 329 360 392 424 360 376 392 424 456 486 518 549 486 502 518 549 581 613 645 676 613 629 645 676 708 740 770 802 131/8 (Pre)-06-30HB12 (Pre)-09-30HB12 (Pre)-12-30HB12 (Pre)-18-30HB12 (Pre)-24-30HB12 (Pre)-30-30HB12 (Pre)-36-30HB12 (Pre)-42-30HB12 (Pre)-06-30HB24 (Pre)-09-30HB24 (Pre)-12-30HB24 (Pre)-18-30HB24 (Pre)-24-30HB24 (Pre)-30-30HB24 (Pre)-36-30HB24 (Pre)-42-30HB24 (Pre)-06-30HB36 (Pre)-09-30HB36 (Pre)-12-30HB36 (Pre)-18-30HB36 (Pre)-24-30HB36 (Pre)-30-30HB36 (Pre)-36-30HB36 (Pre)-42-30HB36 (Pre)-06-30HB48 (Pre)-09-30HB48 (Pre)-12-30HB48 (Pre)-18-30HB48 (Pre)-24-30HB48 (Pre)-30-30HB48 (Pre)-36-30HB48 (Pre)-42-30HB48 137/8 145/8 161/8 175/8 191/8 205/8 221/8 191/8 197/8 205/8 221/8 235/8 251/8 265/8 281/8 251/8 257/8 265/8 281/8 295/8 311/8 325/8 341/8 311/8 317/8 325/8 341/8 355/8 371/8 385/8 401/8 C mm in. mm in. mm 333 352 372 410 448 486 524 562 486 505 524 562 600 638 676 715 638 657 676 114 753 790 829 867 791 810 829 867 905 943 981 1019 31/2 89 94 100 135 119 130 140 151 130 135 140 151 160 172 181 191 171 176 181 191 202 211 222 232 211 218 222 232 243 252 262 273 7 77/16 713/16 85/8 97/16 101/4 111/16 1113/16 10/4 105/8 111/16 1113/16 125/8 137/16 141/4 151/16 137/16 137/8 141/4 151/16 157/8 1611/16 171/2 181/4 1611/16 171/16 171/2 181/4 191/16 197/8 2011/16 211/2 179 189 198 219 240 260 281 300 260 270 281 300 321 341 362 383 341 352 362 383 403 424 445 464 424 433 445 464 484 505 525 546 311/16 315/16 45/16 411/16 51/8 51/2 515/16 51/8 55/16 51/2 515/16 65/16 63/4 71/8 71/2 63/4 615/16 71/8 71/2 715/16 85/16 83/4 91/8 85/16 89/16 83/4 91/8 99/16 915/16 105/16 103/4 (Pre) See page FTS-3 for catalog number prefix. Width dimensions are to inside wall. For aluminum fittings add 1.5 inches for total outside width. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are in millimeters unless otherwise specified. FTS-5 Cable Tray Systems Series 2, 3, 4 & 5 Horizontal Tee (HT) Fittings Horizontal Cross (HX) 2 pair splice plates with hardware included. 3 pair splice plates with hardware included. HX B HT B 3" (76) A W Bend Radius Tray Width R in. Horizontal Tee Dimensions Catalog Number mm 12 305 24 610 36 915 48 1220 in. mm 6 9 12 18 24 30 36 42 6 9 12 18 24 30 36 42 6 9 12 18 24 30 36 42 6 9 12 18 24 30 36 42 152 229 305 457 609 762 914 1067 152 229 305 457 609 762 914 1067 152 229 305 457 609 762 914 1067 152 229 305 457 609 762 914 1067 (Prefix)-06-HT12 (Prefix)-09-HT12 (Prefix)-12-HT12 (Prefix)-18-HT12 (Prefix)-24-HT12 (Prefix)-30-HT12 (Prefix)-36-HT12 (Prefix)-42-HT12 (Prefix)-06-HT24 (Prefix)-09-HT24 (Prefix)-12-HT24 (Prefix)-18-HT24 (Prefix)-24-HT24 (Prefix)-30-HT24 (Prefix)-36-HT24 (Prefix)-42-HT24 (Prefix)-06-HT36 (Prefix)-09-HT36 (Prefix)-12-HT36 (Prefix)-18-HT36 (Prefix)-24-HT36 (Prefix)-30-HT36 (Prefix)-36-HT36 (Prefix)-42-HT36 (Prefix)-06-HT48 (Prefix)-09-HT48 (Prefix)-12-HT48 (Prefix)-18-HT48 (Prefix)-24-HT48 (Prefix)-30-HT48 (Prefix)-36-HT48 (Prefix)-42-HT48 A R A 3" (76) R Horizontal Cross Dimensions B Catalog Number in. mm in. mm 18 191/2 21 24 27 30 33 36 30 311/2 33 36 39 42 45 48 42 431/2 45 48 51 54 57 60 54 551/2 57 60 63 66 69 72 457 496 533 609 686 762 838 914 762 800 838 914 991 1067 1143 1219 1067 1105 1143 1219 1295 1372 1488 1524 1372 1410 1448 1524 1600 1676 1753 1829 36 39 42 48 54 60 66 72 60 63 66 72 78 84 90 96 84 87 90 96 102 108 114 120 108 111 114 120 126 132 138 144 914 991 1067 1219 1372 1524 1676 1829 1542 1600 1676 1828 1982 2134 2286 2438 2134 2210 2286 2438 2590 2744 2896 3048 2743 2820 2896 3048 3200 3353 3535 3658 (Prefix)-06-HX12 (Prefix)-09-HX12 (Prefix)-12-HX12 (Prefix)-18-HX12 (Prefix)-24-HX12 (Prefix)-30-HX12 (Prefix)-36-HX12 (Prefix)-42-HX12 (Prefix)-06-HX24 (Prefix)-09-HX24 (Prefix)-12-HX24 (Prefix)-18-HX24 (Prefix)-24-HX24 (Prefix)-30-HX24 (Prefix)-36-HX24 (Prefix)-42-HX24 (Prefix)-06-HX36 (Prefix)-09-HX36 (Prefix)-12-HX36 (Prefix)-18-HX36 (Prefix)-24-HX36 (Prefix)-30-HX36 (Prefix)-36-HX36 (Prefix)-42-HX36 (Prefix)-06-HX48 (Prefix)-09-HX48 (Prefix)-12-HX48 (Prefix)-18-HX48 (Prefix)-24-HX48 (Prefix)-30-HX48 (Prefix)-36-HX48 (Prefix)-42-HX48 A B in. mm in. mm 18 191/2 21 24 27 30 33 36 30 311/2 33 36 39 42 45 48 42 431/2 45 48 51 54 57 60 54 551/2 57 60 63 66 69 72 457 496 533 609 686 762 838 914 762 800 838 914 991 1067 1143 1219 1067 1105 1143 1219 1295 1372 1448 1524 1372 1410 1448 1524 1600 1676 1753 1829 36 39 42 48 54 60 66 72 60 63 66 72 78 84 90 96 84 87 90 96 102 108 114 120 108 111 114 120 126 132 138 144 914 991 1067 1219 1372 1524 1676 1829 1524 1600 1676 1828 1982 2134 2286 2438 2134 2210 2286 2438 2590 2744 2896 3048 2743 2820 2896 3048 3200 3353 3505 3658 (Prefix) See page FTS-3 for catalog number prefix. Width dimensions are to inside wall. For aluminum fittings add 1.5 inches for total outside width. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are in millimeters unless otherwise specified. Cable Tray Systems FTS-6 Series 2, 3, 4, & 5 Fittings W Series 2, 3, 4 & 5 - Fittings Reducers (LR, SR, RR) 1 pair splice plates with hardware included. Reducer Part Numbering Prefix - 24 - RR - 18 Series 2, 3, 4, & 5 Fittings Straight Reducer Left Reducer Width2 Fitting Width1 Prefix LR W2 W1 Left Hand Reducer W2 Catalog No. W1 Straight Reducer A RR W2 A W1 W1 SR W2 A A Tray Width Right Reducer Catalog No. Right Hand Reducer A Catalog No. A in. mm in. mm in. mm in. mm in. mm 9 228 6 152 (Prefix)-09-LR06 93/4 248 (Prefix)-09-SR06 87/8 225 (Prefix)-09-RR06 93/4 248 12 305 6 152 (Prefix)-12-LR06 111/2 292 (Prefix)-12-SR06 93/4 248 (Prefix)-12-RR06 111/2 292 248 18 24 30 36 42 457 609 762 914 1067 9 228 (Prefix)-12-LR09 93/4 248 (Prefix)-12-SR09 87/8 225 (Prefix)-12-RR09 93/4 6 152 (Prefix)-18-LR06 1415/16 379 (Prefix)-18-SR06 111/2 292 (Prefix)-18-RR06 1415/16 379 9 228 (Prefix)-18-LR09 133/16 340 (Prefix)-18-SR09 105/8 270 (Prefix)-18-RR09 133/16 340 12 305 (Prefix)-18-LR12 111/2 292 (Prefix)-18-SR12 93/4 248 (Prefix)-18-RR12 111/2 292 6 152 (Prefix)-24-LR06 183/8 467 (Prefix)-24-SR06 133/16 340 (Prefix)-24-RR06 183/8 467 424 9 228 (Prefix)-24-LR09 1611/16 424 (Prefix)-24-SR09 123/8 314 (Prefix)-24-RR09 1611/16 12 305 (Prefix)-24-LR12 1415/16 379 (Prefix)-24-SR12 111/2 292 (Prefix)-24-RR12 1415/16 379 18 457 (Prefix)-24-LR18 111/2 292 (Prefix)-24-SR18 93/4 248 (Prefix)-24-RR18 111/2 292 6 152 (Prefix)-30-LR06 217/8 555 (Prefix)-30-SR06 1415/16 380 (Prefix)-30-RR06 217/8 555 511 462 9 228 (Prefix)-30-LR09 201/8 511 (Prefix)-30-SR09 141/16 358 (Prefix)-30-RR09 201/8 12 305 (Prefix)-30-LR12 183/8 462 (Prefix)-30-SR12 133/16 335 (Prefix)-30-RR12 183/8 18 459 (Prefix)-30-LR18 1415/16 380 (Prefix)-30-SR18 111/2 292 (Prefix)-30-RR18 1415/16 380 24 609 (Prefix)-30-LR24 111/2 292 (Prefix)-30-SR24 93/4 248 (Prefix)-30-RR24 111/2 292 6 152 (Prefix)-36-LR06 255/16 643 (Prefix)-36-SR06 1611/16 424 (Prefix)-36-RR06 235/16 643 598 (Prefix)-36-SR09 1513/16 402 (Prefix)-36-RR09 239/16 598 9 228 (Prefix)-36-LR09 239/16 12 305 (Prefix)-36-LR12 217/8 555 (Prefix)-36-SR12 1415/16 380 (Prefix)-36-RR12 217/8 555 18 457 (Prefix)-36-LR18 183/8 462 (Prefix)-36-SR18 133/16 335 (Prefix)-36-RR18 183/8 462 380 24 609 (Prefix)-36-LR24 1415/16 380 (Prefix)-36-SR24 111/2 292 (Prefix)-36-RR24 1415/16 30 762 (Prefix)-36-LR30 111/2 292 (Prefix)-36-SR30 93/4 248 (Prefix)-36-RR30 111/2 292 6 152 (Prefix)-42-LR06 283/4 730 (Prefix)-42-SR06 183/8 467 (Prefix)-42-RR06 283/4 732 9 228 (Prefix)-42-LR09 271/16 687 (Prefix)-42-SR09 171/2 445 (Prefix)-42-RR09 271/16 687 643 12 305 (Prefix)-42-LR12 255/16 643 (Prefix)-42-SR12 1611/16 424 (Prefix)-42-RR12 2515/16 18 457 (Prefix)-42-LR18 217/8 556 (Prefix)-42-SR18 1415/16 379 (Prefix)-42-RR18 217/8 556 24 609 (Prefix)-42-LR24 183/8 467 (Prefix)-42-SR24 133/16 335 (Prefix)-42-RR24 183/8 467 30 762 (Prefix)-42-LR30 1415/16 379 (Prefix)-42-SR30 111/2 292 (Prefix)-42-RR30 1415/16 379 (Prefix)-42-LR36 111/2 (Prefix)-42-SR36 93/4 (Prefix)-42-RR36 111/2 292 36 914 292 249 (Prefix) See page FTS-3 for catalog number prefix. Width dimensions are to inside wall. For aluminum fittings add 1.5 inches for total outside width. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are in millimeters unless otherwise specified. FTS-7 Cable Tray Systems Series 2, 3, 4 & 5 - Fittings Horizontal Reducing Tee (HT) 2 pair splice plates with hardware included. Prefix - 36 - 18 HT 24 Tray Width * Insert Radius R A R = Radius 12" Radius 24" Radius 3" (76) W1 Radius Fitting Width W2 Width W1 To complete catalog number, insert fitting prefix. W2 36" Radius 48" Radius (12", 24", 36", or 48") W1 in. mm W2 in. Catalog No. A mm in. mm B in. A mm in. B mm in. mm A in. mm B in. A mm in. mm B in. mm 228 6 152 (Prefix)-09-06-HT* 191/2 496 36 914 311/2 800 60 1524 43 1092 84 2134 551/2 1410 108 2743 12 305 6 9 152 228 (Prefix)-12-06-HT* (Prefix)-12-09-HT* 21 21 533 533 36 39 914 991 33 33 838 838 60 63 1524 1600 45 45 1143 1143 84 87 2134 2210 57 57 1448 1448 108 111 2743 2819 18 475 24 609 30 762 6 9 12 6 9 12 18 6 9 12 18 24 6 9 12 18 24 30 6 9 12 18 24 30 36 152 228 305 152 228 305 457 152 228 305 457 609 152 228 305 457 609 762 152 228 305 457 609 762 914 (Prefix)-18-06-HT* (Prefix)-18-09-HT* (Prefix)-18-12-HT* (Prefix)-24-06-HT* (Prefix)-24-09-HT* (Prefix)-24-12-HT* (Prefix)-24-18-HT* (Prefix)-30-06-HT* (Prefix)-30-09-HT* (Prefix)-30-12-HT* (Prefix)-30-18-HT* (Prefix)-30-24-HT* (Prefix)-36-06-HT* (Prefix)-36-09-HT* (Prefix)-36-12-HT* (Prefix)-36-18-HT* (Prefix)-36-24-HT* (Prefix)-36-30-HT* (Prefix)-42-06-HT* (Prefix)-42-09-HT* (Prefix)-42-12-HT* (Prefix)-42-18-HT* (Prefix)-42-24-HT* (Prefix)-42-30-HT* (Prefix)-42-36-HT* 24 24 24 27 27 27 27 30 30 30 30 30 33 33 33 33 33 33 36 36 36 36 36 36 36 609 609 609 686 686 686 686 762 762 762 762 762 838 838 838 838 838 838 914 914 914 914 914 914 914 36 39 42 36 39 42 48 36 39 42 48 54 36 39 42 48 54 60 36 39 42 48 54 60 66 914 991 1067 914 991 1067 1219 914 991 1067 1219 1372 914 991 1067 1219 1372 1524 914 991 1067 1219 1372 1524 1676 36 36 36 39 39 39 39 42 42 42 42 42 45 45 45 45 45 45 48 48 48 48 48 48 48 914 914 914 991 991 991 991 1067 1067 1067 1067 1067 1143 1143 1143 1143 1143 1143 1219 1219 1219 1219 1219 1219 1219 60 63 66 60 63 66 72 60 63 66 72 78 60 63 66 72 78 84 60 63 66 72 78 84 90 1524 1600 1676 1524 1600 1676 1829 1524 1600 1676 1829 1981 1524 1600 1676 1829 1981 2134 1524 1600 1676 1829 1981 2134 2286 48 48 48 51 51 51 51 54 54 54 54 54 57 57 57 57 57 57 60 60 60 60 60 60 60 1219 1219 1219 1295 1295 1295 1295 1372 1372 1372 1372 1372 1448 1448 1448 1448 1448 1448 1524 1524 1524 1524 1524 1524 1524 84 87 90 84 87 90 96 84 87 90 96 102 84 87 90 96 102 108 84 87 90 96 102 108 114 2134 2210 2286 2134 2210 2286 2438 2134 2210 2286 2438 2591 2134 2210 2286 2438 2591 2743 2134 2210 2286 2438 2591 2743 2895 60 60 60 63 63 63 63 66 66 66 66 66 69 69 69 69 69 69 72 72 72 72 72 72 72 1524 1524 1524 1600 1600 1600 1600 1676 1676 1676 1676 1676 1753 1753 1753 1753 1753 1753 1829 1829 1829 1829 1829 1829 1829 108 111 114 108 111 114 120 108 111 114 120 126 108 111 114 120 126 132 108 111 114 120 126 132 138 2743 2819 2496 2743 2819 2496 3048 2743 2819 2496 3048 3200 2743 2819 2496 3048 3200 3353 2743 2819 2496 3048 3200 3353 3505 9 36 914 42 1067 (Prefix) See page FTS-3 for catalog number prefix. Width dimensions are to inside wall. For aluminum fittings add 1.5 inches for total outside width. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are in millimeters unless otherwise specified. Cable Tray Systems FTS-8 Series 2, 3, 4, & 5 Fittings HT B Series 2, 3, 4 & 5 - Fittings Horizontal Expanding Tee (HT) Series 2, 3, 4, & 5 Fittings 2 pair splice plates with hardware included. HT B Prefix - 09 - 30 HT 12 W1 R R = Radius Tray Width 3" (76) A Radius Fitting Width W2 Width W1 To complete catalog number, insert fitting prefix. W2 *Insert Radius 12" Radius 24" Radius 36" Radius 48" Radius (12", 24", 36", or 48") W1 in. mm 6 152 9 228 12 305 18 24 457 609 30 762 36 914 W2 in. mm 9 12 18 24 30 36 42 12 18 24 30 36 42 18 24 30 36 42 24 30 36 42 30 36 42 36 42 42 228 305 457 609 762 914 1067 305 457 609 762 914 1067 457 609 762 914 1067 609 762 914 1067 762 914 1067 914 1067 1067 Catalog No. (Prefix)-06-09-HT* (Prefix)-06-12-HT* (Prefix)-06-18-HT* (Prefix)-06-24-HT* (Prefix)-06-30-HT* (Prefix)-06-36-HT* (Prefix)-06-42-HT* (Prefix)-09-12-HT* (Prefix)-09-18-HT* (Prefix)-09-24-HT* (Prefix)-09-30-HT* (Prefix)-09-36-HT* (Prefix)-09-42-HT* (Prefix)-12-18-HT* (Prefix)-12-24-HT* (Prefix)-12-30-HT* (Prefix)-12-36-HT* (Prefix)-12-42-HT* (Prefix)-18-24-HT* (Prefix)-18-30-HT* (Prefix)-18-36-HT* (Prefix)-18-42-HT* (Prefix)-24-30-HT* (Prefix)-24-36-HT* (Prefix)-24-42-HT* (Prefix)-30-36-HT* (Prefix)-30-42-HT* (Prefix)-36-42-HT* A B A B A B A in. mm in. mm in. mm in. mm in. mm in. mm in. 18 18 18 18 18 18 18 191/2 191/2 191/2 191/2 191/2 191/2 21 21 21 21 21 24 24 24 24 27 27 27 30 30 33 457 457 457 457 457 457 457 496 496 496 496 496 496 533 533 533 533 533 609 609 609 609 686 686 686 762 762 838 39 42 48 54 60 66 72 42 48 54 60 66 72 48 54 60 66 72 54 60 66 72 60 66 72 66 72 72 991 1067 1219 1372 1524 1676 1829 1067 1219 1372 1524 1676 1829 1219 1372 1524 1676 1829 1372 1524 1676 1829 1524 1676 1829 1676 1829 1829 30 30 30 30 30 30 30 311/2 311/2 311/2 311/2 311/2 311/2 33 33 33 33 33 36 36 36 36 39 39 39 42 42 45 762 762 762 762 762 762 762 800 800 800 800 800 800 838 838 838 838 838 914 914 914 914 991 991 991 1067 1067 1143 63 66 72 78 84 90 96 66 72 78 84 90 96 72 78 84 90 96 78 84 90 96 84 90 96 90 96 96 1600 1676 1829 1981 2134 2286 2438 1676 1829 1981 2134 2286 2438 1829 1981 2134 2286 2438 1981 2134 2286 2438 2134 2286 2438 2286 2438 2438 42 42 42 42 42 42 42 431/2 431/2 431/2 431/2 431/2 431/2 45 45 45 45 45 48 48 48 48 51 51 51 54 54 57 1067 1067 1067 1067 1067 1067 1067 1105 1105 1105 1105 1105 1105 1143 1143 1143 1143 1143 1219 1219 1219 1219 1295 1295 1295 1372 1372 1448 87 90 96 102 108 114 120 90 96 102 108 114 120 96 102 108 114 120 102 108 114 120 108 114 120 114 120 120 2210 2286 2438 2591 2743 2895 3048 2286 2438 2591 2743 2895 3048 2438 2591 2743 2895 3048 2591 2743 2895 3048 2743 2895 3048 2895 3048 3048 54 54 54 54 54 54 54 551/2 551/2 551/2 551/2 551/2 551/2 57 57 57 57 57 60 60 60 60 63 63 63 66 66 69 mm 1372 1372 1372 1372 1372 1372 1372 1410 1410 1410 1410 1410 1410 1448 1448 1448 1448 1448 1524 1524 1524 1524 1600 1600 1600 1676 1676 1753 B in. mm 111 114 120 126 132 138 144 114 120 126 132 138 144 120 126 132 138 144 126 132 138 144 132 138 144 138 144 144 2819 2496 3048 3200 3353 3503 3658 2496 3048 3200 3353 3503 3658 3048 3200 3353 3503 3658 3200 3353 3503 3658 3353 3503 3658 3503 3658 3658 (Prefix) See page FTS-3 for catalog number prefix. Width dimensions are to inside wall. For aluminum fittings add 1.5 inches for total outside width. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are in millimeters unless otherwise specified. FTS-9 Cable Tray Systems Series 2, 3, 4 & 5 - Fittings Horizontal Expanding/Reducing Cross (HX) 3 pair splice plates with hardware included. Prefix - 36 - 18 HX 24 Radius Fitting Width W2 Width W1 To complete catalog number, insert fitting prefix. B R 3" (76) W2 W1 Tray Width * Insert Radius 12" Radius 24" Radius 36" Radius 48" Radius (12", 24", 36", or 48") W1 in. mm 9 228 12 305 18 457 24 609 30 762 36 914 42 1067 W2 in. Catalog No. mm A in. B A B A B A mm in. mm in. mm in. mm in. mm in. mm in. mm B in. mm 6 152 (Prefix)-09-06-HX* 39 991 36 914 63 1600 60 1372 87 2210 84 2134 111 2819 108 2743 6 9 6 9 12 6 9 12 18 6 9 12 18 24 6 9 12 18 24 30 6 9 12 18 24 30 36 152 228 152 228 305 152 228 305 457 152 228 305 457 609 152 228 305 457 609 762 152 228 305 457 609 762 914 (Prefix)-12-06-HX* (Prefix)-12-09-HX* (Prefix)-18-06-HX* (Prefix)-18-09-HX* (Prefix)-18-12-HX* (Prefix)-24-06-HX* (Prefix)-24-09-HX* (Prefix)-24-12-HX* (Prefix)-24-18-HX* (Prefix)-30-06-HX* (Prefix)-30-09-HX* (Prefix)-30-12-HX* (Prefix)-30-18-HX* (Prefix)-30-24-HX* (Prefix)-36-06-HX* (Prefix)-36-09-HX* (Prefix)-36-12-HX* (Prefix)-36-18-HX* (Prefix)-36-24-HX* (Prefix)-36-30-HX* (Prefix)-42-06-HX* (Prefix)-42-09-HX* (Prefix)-42-12-HX* (Prefix)-42-18-HX* (Prefix)-42-24-HX* (Prefix)-42-30-HX* (Prefix)-42-36-HX* 42 42 48 48 48 54 54 54 54 60 60 60 60 60 66 66 66 66 66 66 72 72 72 72 72 72 72 1067 1067 1219 1219 1219 1372 1372 1372 1372 1524 1524 1524 1524 1524 1676 1676 1676 1676 1676 1676 1829 1829 1829 1829 1829 1829 1829 36 39 36 39 42 36 39 42 48 36 39 42 48 54 36 39 42 48 54 60 36 39 42 48 54 60 66 914 991 914 991 1067 914 991 1067 1219 914 991 1067 1219 1372 914 991 1067 1219 1372 1524 914 991 1067 1219 1372 1524 1676 66 66 72 72 72 78 78 78 78 84 84 84 84 84 90 90 90 90 90 90 96 96 96 96 96 96 96 1676 1676 1829 1829 1829 1981 1981 1981 1981 2134 2134 2134 2134 2134 2286 2286 2286 2286 2286 2286 2438 2438 2438 2438 2438 2438 2438 60 63 60 63 66 60 63 66 72 60 63 66 72 78 60 63 66 72 78 84 60 63 66 72 78 84 90 1372 1600 1372 1600 1676 1372 1600 1676 1829 1372 1600 1676 1829 1981 1372 1600 1676 1829 1981 2134 1372 1600 1676 1829 1981 2134 2286 90 90 96 96 96 102 102 102 102 108 108 108 108 108 114 114 114 114 114 114 120 120 120 120 120 120 120 2286 2286 2438 2438 2438 2591 2591 2591 2591 2743 2743 2743 2743 2743 2896 2896 2896 2896 2896 2896 3048 3048 3048 3048 3048 3048 3048 84 87 84 87 90 84 87 90 96 84 87 90 96 102 84 87 90 96 102 108 84 87 90 96 102 108 114 2134 2210 2134 2210 2286 2134 2210 2286 2438 2134 2210 2286 2438 2591 2134 2210 2286 2438 2591 2743 2134 2210 2286 2438 2591 2743 2896 114 114 120 120 120 126 126 126 126 132 132 132 132 132 138 138 138 138 138 138 144 144 144 144 144 144 144 108 111 108 111 114 108 111 114 120 108 111 114 120 126 108 111 114 120 126 132 108 111 114 120 126 132 138 2743 2819 2743 2819 2896 2743 2819 2896 3048 2743 2819 2896 3048 3200 2743 2819 2896 3048 3200 3353 2743 2819 2896 3048 3200 3353 3505 (Prefix) See page FTS-3 for catalog number prefix. Width dimensions are to inside wall. For aluminum fittings add 1.5 inches for total outside width. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are in millimeters unless otherwise specified. Cable Tray Systems FTS-10 2896 2896 3048 3048 3048 3200 3200 3200 3200 3353 3353 3353 3353 3353 3505 3505 3505 3505 3505 3505 3658 3658 3658 3658 3658 3658 3658 Series 2, 3, 4, & 5 Fittings HX A Series 2, 3, 4 & 5 - Fittings Horizontal Wye (HYL, HYR) Series 2, 3, 4, & 5 Fittings 2 pair splice plates with hardware included. Left Hand Wye Right Hand Wye HYL HYR B B C C A A R R 45˚ 45˚ W Left Hand Wye Bend Radius Tray Width in. mm in. 609 6 152 9 228 12 305 18 457 24 609 30 762 36 914 42 1067 24 Left Hand Wye Catalog No. W R = Radius R = Radius Right Hand Wye Catalog No. A mm (Prefix)-06-HYL (Prefix)-09-HYL (Prefix)-12-HYL (Prefix)-18-HYL (Prefix)-24-HYL (Prefix)-30-HYL (Prefix)-36-HYL (Prefix)-42-HYL (Prefix)-06-HYR (Prefix)-09-HYR (Prefix)-12-HYR (Prefix)-18-HYR (Prefix)-24-HYR (Prefix)-30-HYR (Prefix)-36-HYR (Prefix)-42-HYR Right Hand Wye B C in. mm in. mm in. mm 28 7/16 32 11/16 36 15/16 45 3/8 53 7/8 62 3/8 70 7/8 79 3/8 722 831 938 1153 1368 1585 1800 2016 15 3/16 20 5/16 25 7/16 35 13/16 45 15/16 56 3/16 66 7/16 76 5/8 386 516 646 910 1167 1427 1687 1946 3 1/16 6 1/16 9 1/16 15 1/16 21 1/16 27 1/16 33 1/16 39 1/16 77 154 231 383 535 688 993 992 (Prefix) See page FTS-3 for catalog number prefix. Width dimensions are to inside wall. For aluminum fittings add 1.5 inches for total outside width. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are in millimeters unless otherwise specified. FTS-11 Cable Tray Systems Series 2, 3, 4 & 5 - Fittings Vertical Bend 90˚ (VO, VI) 1 pair splice plates with hardware included. 90˚ Vertical Outside 90˚ Vertical Inside 3" (76) R B B R 3" (76) C A Bend Radius R Tray Width Insert (*) Insert "VO" for Vert. Outside Bend "VI" for Vert. Inside Bend VO Side Rail Height 4" - 7" A B C A 4" B C A 5" B C A 6" B C A 7" B C in. in. in. in. in. in. in. in. in. in. in. in. 19 (483) 20 (508) 20 (508) 20 (508) 21 (533) 21 (533) 21 (533) 22 (559) 22 (559) 22 (559) in. mm Catalog No. in. 12 6 9 12 18 24 30 36 42 152 228 305 457 609 762 914 1067 (Prefix)-06-90(*)12 (Prefix)-09-90(*)12 (Prefix)-12-90(*)12 (Prefix)-18-90(*)12 (Prefix)-24-90(*)12 (Prefix)-30-90(*)12 (Prefix)-36-90(*)12 (Prefix)-42-90(*)12 15 (381) 6 9 12 18 24 30 36 42 152 228 305 457 609 762 914 1067 (Prefix)-06-90(*)24 (Prefix)-09-90(*)24 (Prefix)-12-90(*)24 (Prefix)-18-90(*)24 (Prefix)-24-90(*)24 (Prefix)-30-90(*)24 (Prefix)-36-90(*)24 (Prefix)-42-90(*)24 6 9 12 18 24 30 36 42 152 228 305 457 609 762 914 1067 (Prefix)-06-90(*)36 (Prefix)-09-90(*)36 (Prefix)-12-90(*)36 (Prefix)-18-90(*)36 (Prefix)-24-90(*)36 (Prefix)-30-90(*)36 (Prefix)-36-90(*)36 (Prefix)-42-90(*)36 6 9 12 18 24 30 36 42 152 228 305 457 609 762 914 1067 (Prefix)-06-90(*)48 (Prefix)-09-90(*)48 (Prefix)-12-90(*)48 (Prefix)-18-90(*)48 (Prefix)-24-90(*)48 (Prefix)-30-90(*)48 (Prefix)-36-90(*)48 (Prefix)-42-90(*)48 24 (609) 36 (914) 48 (1219) C C in. (305) in. 15 (381) VI Side Rail Height in. 15 (381) 19 (483) 19 (483) 27 27 27 31 31 31 32 32 32 33 33 33 34 34 34 (686) (686) (686) (787) (787) (787) (813) (813) (813) (838) (838) (838) (864) (864) (864) 43 43 43 44 44 44 45 45 45 46 46 46 39 39 39 (991) (991) (991) 51 51 51 (1295) (1092) (1092) (1092) (1118) (1118) (1118) (1143) (1143) (1143) (1168) (1168) (1168) 55 55 55 56 56 56 57 57 57 58 58 58 (1295) (1295) (1397) (1397) (1397) (1422) (1422) (1422) (1448) (1448) (1448) (1473) (1473) (1473) (Prefix) See page FTS-3 for catalog number prefix. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are in millimeters unless otherwise specified. Cable Tray Systems 90˚ VI A Series 2, 3, 4, & 5 Fittings 90˚ VO C FTS-12 Series 2, 3, 4 & 5 - Fittings Vertical Bend 60˚ (VO, VI) 1 pair splice plates with hardware included. 60˚ VO C R 3" (76) C 60˚ Vertical Inside B B in. Tray Width Insert in. 6 9 12 18 12 (305) 24 30 36 42 6 9 12 24 18 (609) 24 30 36 42 6 9 12 36 18 (914) 24 30 36 42 6 9 12 48 18 (1219) 24 30 36 42 mm 152 228 305 457 609 762 914 1067 152 228 305 457 609 762 914 1067 152 228 305 457 609 762 914 1067 152 228 305 457 609 762 914 1067 (*) Insert "VO" for Vert. Outside Bend "VI" for Vert. Inside Bend Catalog No. (Prefix)-06-60(*)12 (Prefix)-09-60(*)12 (Prefix)-12-60(*)12 (Prefix)-18-60(*)12 (Prefix)-24-60(*)12 (Prefix)-30-60(*)12 (Prefix)-36-60(*)12 (Prefix)-42-60(*)12 (Prefix)-06-60(*)24 (Prefix)-09-60(*)24 (Prefix)-12-60(*)24 (Prefix)-18-60(*)24 (Prefix)-24-60(*)24 (Prefix)-30-60(*)24 (Prefix)-36-60(*)24 (Prefix)-42-60(*)24 (Prefix)-06-60(*)36 (Prefix)-09-60(*)36 (Prefix)-12-60(*)36 (Prefix)-18-60(*)36 (Prefix)-24-60(*)36 (Prefix)-30-60(*)36 (Prefix)-36-60(*)36 (Prefix)-42-60(*)36 (Prefix)-06-60(*)48 (Prefix)-09-60(*)48 (Prefix)-12-60(*)48 (Prefix)-18-60(*)48 (Prefix)-24-60(*)48 (Prefix)-30-60(*)48 (Prefix)-36-60(*)48 (Prefix)-42-60(*)48 R C C A Bend Radius R 60˚ VI A 3" (76) Series 2, 3, 4, & 5 Fittings 60˚ Vertical Outside VO Side Rail Height 4" - 7" A B C VI Side Rail Height A 4" B C A 5" B C A 6" B C A 7" B C in. in. in. in. in. in. in. in. in. in. in. in. in. in. in. 85/8 (219) 915/16 183/8 105/8 121/4 191/4 111/8 1213/16 201/16 115/8 133/8 (378) (253) (467) (270) (311) (489 255/16 145/8 167/8 283/4 (643) (372) (428) (730) 3511/16 205/8 2313/16 (907) (524) (605) 461/16 (1170) 265/8 3011/16 (676) (780) 147/8 14 (326) (510) (340) (557) (308) (356) 165/8 193/16 295/8 171/8 193/4 301/2 175/8 205/16 (422) (488) (753) (502) (775) 391/8 225/8 261/8 (994) (575) 499/16 (1259) 285/8 33 (727) (838) (435) 40 231/8 (663) (1016) (587) 503/8 291/8 (1280) (740) 2611/16 (687) 335/8 (854) (296) 2115/16 121/8 (283) 313/8 181/8 207/8 (448) (516) (797) (461) (530) 407/8 235/8 (1038) (600) 271/4 413/4 (1060) 241/8 2713/16 (692) (613) (706) 511/4 295/8 343/16 (1302) (753) (868) 521/8 (1324) 301/8 343/4 (765) (883) (Prefix) See page FTS-3 for catalog number prefix. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are in millimeters unless otherwise specified. FTS-13 Cable Tray Systems Series 2, 3, 4 & 5 - Fittings Vertical Bend 45˚ (VO, VI) 1 pair splice plates with hardware included. 45˚ Vertical Outside 45˚ Vertical Inside 3" (76) 3" (76) C B 45˚ VI R Series 2, 3, 4, & 5 Fittings 45˚ VO C B R C C A A Bend Radius R in. 12 (305) 24 (609) 36 (924) 48 (1219) Tray Width (*) Insert "VO" for Vert. Outside Bend Insert "VI" for Vert. Inside Bend Catalog No. in. mm 6 9 12 18 24 30 36 42 152 228 305 457 609 762 914 1067 (Prefix)-06-45(*)12 (Prefix)-09-45(*)12 (Prefix)-12-45(*)12 (Prefix)-18-45(*)12 (Prefix)-24-45(*)12 (Prefix)-30-45(*)12 (Prefix)-36-45(*)12 (Prefix)-42-45(*)12 6 9 12 18 24 30 36 42 152 228 305 457 609 762 914 1067 (Prefix)-06-45(*)24 (Prefix)-09-45(*)24 (Prefix)-12-45(*)24 (Prefix)-18-45(*)24 (Prefix)-24-45(*)24 (Prefix)-30-45(*)24 (Prefix)-36-45(*)24 (Prefix)-42-45(*)24 6 9 12 18 24 30 36 42 6 9 12 18 24 30 36 42 152 228 305 457 609 762 914 1067 152 228 305 457 609 762 914 1067 (Prefix)-06-45(*)36 (Prefix)-09-45(*)36 (Prefix)-12-45(*)36 (Prefix)-18-45(*)36 (Prefix)-24-45(*)36 (Prefix)-30-45(*)36 (Prefix)-36-45(*)36 (Prefix)-42-45(*)36 (Prefix)-06-45(*)48 (Prefix)-09-45(*)48 (Prefix)-12-45(*)48 (Prefix)-18-45(*)48 (Prefix)-24-45(*)48 (Prefix)-30-45(*)48 (Prefix)-36-45(*)48 (Prefix)-42-45(*)48 VO Side Rail Height 4" - 7" A B C A 4" B C A 5" B C A 6" B C A 7" B C in. in. in. in. in. in. in. in. in. in. in. in. in. in. 135/8 55/8 (143) 95/8 (245) 171/8 71/8 (181) 101/16 177/8 189/16 711/16 (173) (256) (454) (471) (195) 2415/16 105/16 145/8 255/8 105/8 (372) (651) (346) 221/16 (561) 91/8 (232) 309/16 1211/16 in. 8 (203) 1215/16 (329) 1715/16 VI Side Rail Height 167/16 613/16 (417) (634) (262) (435) (270) 15 (381) 333/8 1313/16 199/16 341/8 141/8 (776) (323) (456) (848) (351) (497) (867) 391/16 163/16 227/8 249/16 (411) (581) 417/8 (1064) 173/8 (992) (441) (624) 425/8 175/8 2415/16 (1083) (448) (633) (359) 20 (508) (668) (278) (392) 3413/16 147/16 203/8 (885) (367) (518) 435/16 1715/16 253/8 (1100) (456) (645) All dimensions in parentheses are in millimeters unless otherwise specified. FTS-14 107/8 (2176) 265/16 1015/16 157/16 271/16 113/16 1513/16 (Prefix) See page FTS-3 for catalog number prefix. Manufacturing tolerances apply to all dimensions. Cable Tray Systems 73/8 107/16 (188) (265) (687) (284) (402) 351/2 1411/16 2013/16 (902) (284) (402) 44 181/4 2513/16 (1118) (464) (656) Series 2, 3, 4 & 5 - Fittings Vertical Bend 30˚ (VO, VI) 1 pair splice plates with hardware included. 30˚ Vertical Inside 30˚ VI 30˚ VO C C 3" (76) B R R 3" (76) Series 2, 3, 4, & 5 Fittings 30˚ Vertical Outside B C C A Bend Tray Radius Width R in. 12 (305) 24 (609) 36 (914) 48 (1219) (*) Insert "VO" for Vert. Outside Bend Insert "VI" for Vert. Inside Bend Catalog No. in. mm 6 9 12 18 24 30 36 42 152 228 305 457 609 762 914 1067 (Prefix)-06-30(*)12 (Prefix)-09-30(*)12 (Prefix)-12-30(*)12 (Prefix)-18-30(*)12 (Prefix)-24-30(*)12 (Prefix)-30-30(*)12 (Prefix)-36-30(*)12 (Prefix)-42-30(*)12 6 9 12 18 24 30 36 42 152 228 305 457 609 762 914 1067 (Prefix)-06-30(*)24 (Prefix)-09-30(*)24 (Prefix)-12-30(*)24 (Prefix)-18-30(*)24 (Prefix)-24-30(*)24 (Prefix)-30-30(*)24 (Prefix)-36-30(*)24 (Prefix)-42-30(*)24 6 9 12 18 24 30 36 42 6 9 12 18 24 30 36 42 152 228 305 457 609 762 914 1067 152 228 305 457 609 762 914 1067 (Prefix)-06-30(*)36 (Prefix)-09-30(*)36 (Prefix)-12-30(*)36 (Prefix)-18-30(*)36 (Prefix)-24-30(*)36 (Prefix)-30-30(*)36 (Prefix)-36-30(*)36 (Prefix)-42-30(*)36 (Prefix)-06-30(*)48 (Prefix)-09-30(*)48 (Prefix)-12-30(*)48 (Prefix)-18-30(*)48 (Prefix)-24-30(*)48 (Prefix)-30-30(*)48 (Prefix)-36-30(*)48 (Prefix)-42-30(*)48 A VO Side Rail Height 4" - 7" A B C A 4" B C A 5" B C A 6" B C A 7" B C in. in. in. in. in. in. in. in. in. in. in. in. in. in. in. 115/8 31/8 35/8 33/4 151/8 (92) (359) (95) 79/16 (192) 145/8 315/16 713/16 (346) 75/16 (186) 141/8 (79) 63/16 (157) 135/8 (296) (372) (100) (199) (384) 41/16 (103) 81/16 (205) 97/16 (240) 195/8 51/4 (133) 101/2 201/8 205/8 (524) 55/8 (143) 115/16 (273) 51/2 111/16 (140) (282) 211/8 (511 53/8 (137) 103/4 (267) 67/8 1311/16 261/8 (174) (348) (663) 7 14 265/8 271/8 (676) (362) (689) 71/4 (184) 141/2 (356) 71/8 (181) 141/4 (175) 87/16 1615/16 (214) (430) 85/8 (219) 173/16 325/8 331/8 (445) (842) 87/8 (226) 173/4 (829) 83/4 (222) 171/2 (437) 175/8 (448) 235/8 411/16 (120) VI Side Rail Height (499) 65/16 (160) 125/8 255/8 (600) (321) (651) 295/8 715/16 157/8 315/8 (753) (202) (403) (803) 321/8 (816) (537) (287) (287) (451) (Prefix) See page FTS-3 for catalog number prefix. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are in millimeters unless otherwise specified. FTS-15 Cable Tray Systems Series 2, 3, 4 & 5 - Fittings Vertical Tee Up/Down (VTU/VT) 2 pair splice plates with hardware included. Down VT B Series 2, 3, 4, & 5 Fittings H 3" (76) Up R A Bend Tray Radius R Width in. 12 (305) 24 (609) 36 (914) 48 (1219) Vertical Tee Down 6 9 12 18 24 30 36 42 6 9 12 18 24 30 36 42 6 9 12 18 24 30 36 42 6 9 12 18 24 30 36 42 Catalog No. mm 152 228 305 457 609 762 914 1067 152 228 305 457 609 762 914 1067 152 228 305 457 609 762 914 1067 152 228 305 457 609 762 914 1067 Side Rail Height "H" 4" Catalog No. in. Vertical Tee Up (Prefix)-06-VT12 (Prefix)-09-VT12 (Prefix)-12-VT12 (Prefix)-18-VT12 (Prefix)-24-VT12 (Prefix)-30-VT12 (Prefix)-36-VT12 (Prefix)-42-VT12 (Prefix)-06-VT24 (Prefix)-09-VT24 (Prefix)-12-VT24 (Prefix)-18-VT24 (Prefix)-24-VT24 (Prefix)-30-VT24 (Prefix)-36-VT24 (Prefix)-42-VT24 (Prefix)-06-VT36 (Prefix)-09-VT36 (Prefix)-12-VT36 (Prefix)-18-VT36 (Prefix)-24-VT36 (Prefix)-30-VT36 (Prefix)-36-VT36 (Prefix)-42-VT36 (Prefix)-06-VT48 (Prefix)-09-VT48 (Prefix)-12-VT48 (Prefix)-18-VT48 (Prefix)-24-VT48 (Prefix)-30-VT48 (Prefix)-36-VT48 (Prefix)-42-VT48 (Prefix)-06-VTU12 (Prefix)-09-VTU12 (Prefix)-12-VTU12 (Prefix)-18-VTU12 (Prefix)-24-VTU12 (Prefix)-30-VTU12 (Prefix)-36-VTU12 (Prefix)-42-VTU12 (Prefix)-06-VTU24 (Prefix)-09-VTU24 (Prefix)-12-VTU24 (Prefix)-18-VTU24 (Prefix)-24-VTU24 (Prefix)-30-VTU24 (Prefix)-36-VTU24 (Prefix)-42-VTU24 (Prefix)-06-VTU36 (Prefix)-09-VTU36 (Prefix)-12-VTU36 (Prefix)-18-VTU36 (Prefix)-24-VTU36 (Prefix)-30-VTU36 (Prefix)-36-VTU36 (Prefix)-42-VTU36 (Prefix)-06-VTU48 (Prefix)-09-VTU48 (Prefix)-12-VTU48 (Prefix)-18-VTU48 (Prefix)-24-VTU48 (Prefix)-30-VTU48 (Prefix)-36-VTU48 (Prefix)-42-VTU48 5" 6" B A B A B A B in. in. in. in. in. in. in. in. 15 (381) 34 (846) 15 (381) 35 (889) 15 (381) 36 (914) 15 (381) 37 (940) 27 58 (6867) (1473) 27 (686) 59 (1498) 27 (686) 60 (1524) 27 (686) 61 (1549) 39 (991) 82 (2083) 39 (991) 83 (2108) 39 (991) 84 (2134) 39 (991) 85 (2159) 51 106 (1295) (2692) 51 (1295) 107 (2718) 51 (1295) 108 (2743) 51 (1295) 109 (2769) (Prefix) See page FTS-3 for catalog number prefix. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are in millimeters unless otherwise specified. Cable Tray Systems FTS-16 7" A Series 2, 3, 4 & 5 - Fittings Cable Support Fittings (CSF) 1 pair splice plates with hardware included. A CSF 3" (76) Series 2, 3, 4, & 5 Fittings H R This fitting is recommended for use at the top of vertical runs to support the weight of the cables. The top cross brace is drilled for installing eyebolts, ordered separately. B Bend Tray Radius R Width Side Rail Height "H" 4" Catalog No. 6" 7" B A B A B A B in. in. in. in. in. in. in. in. in. in. 12 6 152 9 228 12 305 18 457 24 609 30 762 36 914 42 1067 (Prefix)-06-CSF12 (Prefix)-09-CSF12 (Prefix)-12-CSF12 (Prefix)-18-CSF12 (Prefix)-24-CSF12 (Prefix)-30-CSF12 (Prefix)-36-CSF12 (Prefix)-42-CSF12 19 (483) 15 (381) 20 (508) 15 (381) 21 (533) 15 (381) 22 (559) 15 (381) 6 152 9 228 12 305 18 457 24 609 30 762 36 914 42 1067 (Prefix)-06-CSF24 (Prefix)-09-CSF24 (Prefix)-12-CSF24 (Prefix)-18-CSF24 (Prefix)-24-CSF24 (Prefix)-30-CSF24 (Prefix)-36-CSF24 (Prefix)-42-CSF24 31 (787) 27 (686) 32 (813) 27 (686) 33 (838) 27 (686) 34 (864) 27 (686) 6 152 9 228 12 305 18 457 24 609 30 762 36 914 42 1067 (Prefix)-06-CSF36 (Prefix)-09-CSF36 (Prefix)-12-CSF36 (Prefix)-18-CSF36 (Prefix)-24-CSF36 (Prefix)-30-CSF36 (Prefix)-36-CSF36 (Prefix)-42-CSF36 43 (1092) 39 (991) 44 (1118) 39 (991) 45 (1143) 39 (991) 46 (1168) 39 (991) 6 152 9 228 12 305 18 457 24 609 30 762 36 914 42 1067 (Prefix)-06-CSF48 (Prefix)-09-CSF48 (Prefix)-12-CSF48 (Prefix)-18-CSF48 (Prefix)-24-CSF48 (Prefix)-30-CSF48 (Prefix)-36-CSF48 (Prefix)-42-CSF48 55 (1397) 51 (1295) 56 (1422) 51 (1295) 57 (1448) 51 (1295) 58 (1473) 51 (1295) (305) 24 (609) 36 (914) 48 (1219) mm 5" A (Prefix) See page FTS-3 for catalog number prefix. Manufacturing tolerances apply to all dimensions. All dimensions in parentheses are in millimeters unless otherwise specified. FTS-17 Cable Tray Systems Notes Series 2, 3, 4, & 5 Fittings Cable Tray Systems FTS-18 Fiberglass Fiberglass FCT-1 Cable Tray Systems Fiberglass Fiberglass How The Service Advisor Works B-Line knows that your time is important! That’s why the color-coding system in this catalog is designed to help you select products that fit your service needs. Products are marked to indicate the typical lead time for orders of 50 pieces or less. Customer: How do I select my straight sections. covers, or fittings so that I get the quickest turnaround? Service Advisor: Each part of our selection chart is shown in colors. If any section of a part number is a different color, the part will typically ship with the longer lead time represented by the colors. Green = Fastest shipped items Black = Normal lead-time items Red = Normally long lead-time items Example: 13 FA - 09 - 24 - 144 3-5 15 3-5 3-5 3-5 Part will have a long lead time because of the FA material. Changing the part number from 13FA to 13F will change the coding to black for all sections and reduce the lead time. Cable Tray Systems FCT-2 Fiberglass - Technical Data Corrosion Guide The information shown in this corrosion guide is based on full immersion laboratory tests and data generated from resin manufacturer's data. It should be noted that in some of the environments listed, splashes and spill situations may result in a more corrosive situation than indicated due to the evaporation of water. Regular wash down is recommended in these situations. All data represents the best available information and is believed to be correct. The data should not be construed as a warranty of performance for that product as presented in these tables. User tests should be performed to determine suitability of service if there is any doubt or concern. Such variables as concentration, temperature, time and combined chemical effects of mixtures of chemicals make it impossible to specify the exact suitability of fiber reinforced plastics in all environments. B-Line will be happy to supply material samples for testing. These recommendations should only be used as a guide and B-Line does not take responsibility for design or suitability of materials for service intended. In no event will B-Line be liable for any consequential or special damages for any defective material or workmanship including without limitation, labor charge, other expense or damage to properties resulting from loss of materials or profits or increased expenses of operations. CHEMICAL ENVIRONMENT Acetic Acid VINYL ESTER CHEMICAL ENVIRONMENT Max Max Oper. Max Max Oper. Wt. % Temp ˚F Wt. % Temp ˚F 10 190 10 210 Chromic Acid POLYESTER VINYL ESTER Max Wt. % Max Oper. Temp ˚F Max Wt. % Max Oper. Temp ˚F 5 70 10 120 Acetic Acid 50 125 50 180 Citric Acid SAT 170 SAT 200 Acetone N/R N/R 100 75 Copper Chloride SAT 170 SAT 200 Aluminum Chloride SAT 170 SAT 200 Copper Cyanide SAT 170 SAT 200 Aluminum Hydroxide SAT 160 SAT 170 Copper Nitrate SAT 170 SAT 200 Aluminum Nitrate SAT 150 SAT 170 Crude Oil, Sour 100 170 100 200 Aluminum Sulfate SAT 180 SAT 200 Cyclohexane N/R N/R N/R N/R Ammonium Chloride SAT 170 SAT 190 Cyclohexane, Vapor ALL 100 ALL 130 1 100 10 150 Diesel Fuel 100 160 100 180 Ammonium Hydroxide 28 N/R 28 100 Diethyl Ether N/R N/R N/R N/R Ammonium Carbonate N/R N/R SAT 150 Dimethyl Phthalate N/R N/R N/R N/R Ammonium Hydroxide Fiberglass POLYESTER 15 125 SAT 130 Ethanol 50 75 50 90 Ammonium Nitrate SAT 160 SAT 190 Ethyl Acetate N/R N/R N/R N/R Ammonium Persulfate SAT N/R SAT 150 Ethylene Chloride N/R N/R N/R N/R Ammonium Sulfate SAT 170 SAT 200 Ethylene Glycol 100 90 100 200 Amyl Alcohol ALL N/R ALL 90 Fatty Acids SAT 180 SAT 200 - 140 - 120 Ferric Chloride SAT 170 SAT 200 Benzene N/R N/R 100 140 Ferric Nitrate SAT 170 SAT 200 Benzene Sulfonic Acid 25 110 SAT 200 Ferric Sulfate SAT 170 SAT 200 Ammonium Bicarbonate Amyl Alcohol Vapor Benzoic Acid SAT 150 SAT 200 Ferrous Chloride SAT 170 SAT 200 Benzoyl Alcohol 100 N/R 100 N/R Fluoboric Acid N/R N/R SAT 165 Borax SAT 170 SAT 200 Fluosilicic Acid N/R N/R SAT 70 Calcium Carbonate SAT 170 SAT 200 Formaldehyde 50 75 50 100 Calcium Chloride SAT 170 SAT 200 Formic Acid N/R N/R 50 100 25 70 25 165 Gasoline 100 80 100 150 Calcium Nitrate SAT 180 SAT 200 Glucose 100 170 100 200 Calcium Sulfate SAT 180 SAT 200 Glycerine 100 150 100 200 Carbon Disulfide N/R N/R N/R N/R Heptane 100 110 100 120 Carbonic Acid SAT 130 SAT 180 Hexane 100 90 100 130 Carbon Dioxide Gas - 200 - 200 Hydrobromic Acid 50 120 50 120 Carbon Monoxide Gas - 200 - 200 Hydrochloric Acid 10 150 10 200 N/R N/R 100 75 Hydrochloric Acid 20 140 20 190 - 140 - 170 Hydrochloric Acid 37 75 37 95 - N/R - 180 Hydrofluoric Acid N/R N/R 15 80 SAT 80 SAT 180 Hydrogen Bromide, Dry 100 190 100 200 Calcium Hydroxide Carbon Tetrachloride Chlorine, Dry Gas Chlorine, Wet Gas Chlorine Water - : No Information Available N/R: Not Recommended SAT: Saturated Solution FCT-3 FUM: Fumes Cable Tray Systems Fiberglass - Technical Data Corrosion Guide CHEMICAL ENVIRONMENT Hydrogen Bromide, Wet POLYESTER VINYL ESTER Max Max Oper. Max Max Oper. Wt. % Temp ˚F Wt. % Temp ˚F 100 75 100 130 CHEMICAL ENVIRONMENT POLYESTER VINYL ESTER Max Max Oper. Max Max Oper. Wt. Temp ˚F Wt. % Temp ˚F Potassium Hydroxide N/R N/R 25 150 Hydrogen Chloride - 120 - 200 Potassium Nitrate SAT 170 SAT 200 Hydrogen Peroxide 5 100 30 100 Potassium Permanganate 100 80 100 210 Hydrogen Sulfide, Dry 100 170 100 210 Potassium Sulfate SAT 170 SAT 200 Hydrogen Sulfide, Wet 100 170 100 210 Propylene Glycol ALL 170 ALL 200 20 80 20 150 Phthalic Acid - - SAT 200 Isopropyl Alcohol N/R N/R 15 80 Sodium Acetate SAT 160 SAT 200 Kerosene 100 140 100 180 Sodium Benzoate SAT 170 SAT 200 Lactic Acid SAT 170 SAT 200 Sodium Bicarbonate SAT 160 SAT 175 Lead Acetate SAT 170 SAT 200 Sodium Bisulfate ALL 170 ALL 200 Lead Chloride SAT 140 SAT 200 Sodium Bromide ALL 170 ALL 200 Lead Nitrate SAT - SAT 200 Sodium Carbonate 10 80 35 160 Linseed Oil 100 150 100 190 Sodium Chloride SAT 170 SAT 200 Lithium Chloride SAT 150 SAT 190 Sodium Cyanide SAT 170 SAT 200 Magnesium Carbonate SAT 140 SAT 170 Sodium Hydroxide N/R N/R 50 150 Magnesium Chloride SAT 170 SAT 200 Sodium Hydroxide N/R N/R 25 80 Magnesium Hydroxide SAT 150 SAT 190 Sodium Hypochloride N/R N/R 10 150 Magnesium Nitrate SAT 140 SAT 180 Sodium Monophosphate SAT 170 SAT 200 Magnesium Sulfate SAT 170 SAT 190 Sodium Nitrate SAT 170 SAT 200 Mercuric Chloride SAT 150 SAT 190 Sodium Sulfate SAT 170 SAT 200 Mercurous Chloride SAT 140 SAT 180 Sodium Thiosulfate ALL 100 ALL 120 Methyl Ethyl Ketone N/R N/R N/R N/R Stannic Chloride SAT 160 SAT 190 Mineral Oils 100 170 100 200 Styrene N/R N/R N/R N/R Monochlorobenzene N/R N/R N/R N/R Sulfated Detergent 0/50 170 0/50 200 Naphtha 100 140 100 170 Sulfur Dioxide 100 80 100 200 Nickel Chloride SAT 170 SAT 200 Sulfur Trioxide 100 80 100 200 Nickel Nitrate SAT 170 SAT 200 Sulfuric Acid 93 N/R 93 N/R Nickel Sulfate SAT 170 SAT 200 Sulfuric Acid 50 N/R 50 180 5 140 5 150 Sulfuric Acid 25 75 25 190 Nitric Acid Nitric Acid 20 70 20 100 Sulfurous Acid SAT 80 N/R N/R Oleic Acid 100 170 100 190 Tartaric Acid SAT 170 SAT 200 Oxalic Acid ALL 75 ALL 120 Tetrachloroethylene N/R N/R FUM 75 - 100 - 120 Toluene N/R N/R N/R N/R Paper Mill Liquors Perchlorethylene 100 N/R 100 N/R Trisodium Phosphate N/R N/R SAT 175 Perchloric Acid N/R N/R 10 150 Urea SAT 130 SAT 140 Perchloric Acid N/R N/R 30 80 Vinegar 100 170 100 200 Phosphoric Acid 10 160 10 200 Water, Distilled 100 170 100 190 Phosphoric Acid 100 120 100 200 Water, Tap 100 170 100 190 Potassium Aluminum Sulfate SAT 170 SAT 200 Water, Sea SAT 170 SAT 190 Potassium Bicarbonate 50 80 50 140 Xylene N/R N/R N/R N/R Potassium Carbonate 10 N/R 10 120 Zinc Chloride SAT 170 SAT 200 Potassium Chloride SAT 170 SAT 200 Zinc Nitrate SAT 170 SAT 200 Potassium Dichromate SAT 170 SAT 200 Zinc Sulfate SAT 170 SAT 200 - : No Information Available Cable Tray Systems N/R: Not Recommended SAT: Saturated Solution FCT-4 FUM: Fumes Fiberglass Hypochlorous Acid Fiberglass - Technical Data Load Data Fiberglass Cable Tray and Cable Channel are offered in four versions for applications as follows: Standard Series 13F, 24F, 36F, 46F, H46F, 48F FCC-03, FCC-04, FCC-06, FCC-08 Resin Type Color Meets Fire Retardant Polyester Gray ASTM E-84 Class 1 - UL94 VO Good Corrosion Resistance in most environments Fire Retardant Vinyl Ester Beige ASTM E-84 Class 1 - UL94 VO Improved Corrosion Resistance For more severe environments Higher Heat Distortion Temperature Fire Retardant Zero Halogen/Dis-Stat Black ASTM E-84 Class 1 - UL94 VO ASTM D257-99 Dissipates Static Charge Smoke Generation and Toxicity for Mass Transit Requirements and Off Shore application High Performance 13FV, 24FV, 36FV, 46FV, H46FV, 48FV FCCV-03, FCCV-04, FCCV-06, FCCV-08 Dis-Stat/Low Smoke 13FA, 24FA, 36FA, 46FA, H46FA, 48FA FCCA-03, FCCA-04, FCCA-06, FCCA-08 Effect of Temperature Strength properties of reinforced plastics are reduced when continuously exposed to elevated temperatures. Working loads shall be reduced based on the following: Approximate Percent of Strength 75 100 125 150 175 200 100 90 78 68 60 52 Fiberglass Temperature in Degrees F NEMA Standard 8-10-1986 If unusual temperature conditions exist, the manufacturer should be consulted. Authorized Engineering information 8-20-1986 Typical Properties of Pultruded Components Flame Resistance (FTMS 406-2023) ign/burn, seconds B-Line Fiberglass Cable Tray systems are manufactured from glass fiberreinforced plastic shapes that meet ASTM E-84, Smoke Density rating for polyester of 680, for vinyl ester 1025, Class 1 Flame Rating and selfextinguishing requirements of ASTM D-635. A surface veil is applied during pultrusion to insure a resin-rich surface and ultraviolet resistance. 75/75 Intermittent Flame Test (HLT-15), rating 100 Flammability Test (ASTM D635) Ignition Burning Time none 0 sec. 3" & 4" Cable Tray, Cable Channel 6" Cable Tray Properties Test Method Unit/ Value Longitudinal Transverse Longitudinal Transverse Density ASTM D1505 lbs/in3 .058-.062 - .072 - .076 - Coefficient of Thermal Expansion ASTM D696 in/in/˚F 5.0 x 10-6 - 5.0 x 10-6 - Water Absorption ASTM D570 Max % 0.5 - 0.5 Dielectic Strength ASTM D149 V/mil (vpm) 200 - 200 - Flammability Classification UL94 VO - - - - Flame Spread ASTM E-84 20 Max - - - - FCT-5 Cable Tray Systems Fiberglass - Technical Data Structural Characteristics of Cable Tray and Supports When viewed in its installed condition, any cable tray system performs functionally as a beam under a uniformly distributed load. There are four basic beam configurations typically found in a cable tray installation. All four types of beams support cable tray but each differ in the way that the beam is attached to the support. The first two beam configurations, simple and continuous, apply to the cable tray itself. The second two beam configurations, cantilever and fixed, apply more to the cable tray supports than to the cable tray itself. Simple Beam A good example of simple beam is a single straight section of cable tray supported but not fastened at either end. When the tray is loaded the cable tray is allowed to deflect. the cantilever beam will hold considerably less load than a comparable simple beam. Fixed Beam A fixed beam configuration has both ends of the beam rigidly attached to the supports. A good example of a fixed beam is the rung of a cable tray. By attaching the ends of the rung to the side rails, the ends are not free to move, bend or twist. This restriction in end movement effectively increases the load carrying capacity of the member. Fixed beam configurations are also typically found in strut rack type support systems. These types of racks are found extensively in tunnel applications for support of pipe and cable tray. Cantilever Beam A cantilever beam configuration occurs when one end of the beam is rigidly attached to the support and the other end is unsupported. This type of configuration is typically used when wall mounting a bracket to support cable tray. Since one end is unsupported, Fiberglass Simple beam analysis is used almost universally for beam comparisons even though it is seldom practical in field installations. The three most prominent reasons for using a simple beam analysis are: calculations are simplified; it represents the worst case loading; and testing is simple and reliable. The published load data in the B-Line cable tray catalog is based on the simple beam analysis per NEMA Standard FG-1. Continuous Beam Continuous beam is the beam configuration most commonly used in cable tray installations. An example of this configuration is where cable trays are installed across several supports to form a number of spans. The continuous beam possesses traits of both the simple and fixed beams. When equal loads are applied to all spans simultaneously, the counterbalancing effect of the loads on both sides of a support restricts the movement of the cable tray at the support. The effect is similar to that of a fixed beam. The end spans behave substantially like simple beams. When cable trays of identical design are compared, continuous beam installations will typically have approximately half the deflection of a simple beam of the same span. Therefore, simple beam data should be used for a general comparison only. Standard B-Line Label Do Not Use As A Walkway, Ladder, Or Support For Personnel. Use Only As A Mechanical Support For Cables, Tubing and Raceways. Catalog Number: 24F09-18-120 STR SECTION Shipping Ticket: 260203 00 001 Mark Number: 78101115400 Purchase Order: D798981 Minimum Area: Load Class: 232 KG/M 3.7 METER SPAN 1 of 1 09/15/2012 000291745 www.cooperbline.com (618) 654-2184 30781011154005 WARNING! VENTILATED LR36026 Warning! Walkways It should be noted that cable tray is designed as a support for power or control cables, or both and is not intended or designed to be a walkway for personnel, the user is urged to display appropriate warnings cautioning against the use of this support as a walkway. The following language is suggested: WARNING! Not to be used as a walkway, ladder or support for personnel. To be used only as a mechanical support for cables and tubing. Authorized Engineering Information 8-20-1986 Cable Tray Systems FCT-6 Fiberglass - Technical Data Structural Characteristics of Cable Tray and Supports Cable Loads The cable load is simply the total weight of all the cables to be placed in the tray. This load should be expressed in lbs./ft. Concentrated Loads A concentrated static load represents a static weight applied between the side rails. Tap boxes, conduit attachments and long cable drops are just some of the many types of concentrated loads. When so specified, these concentrated static loads may be converted to an equivalent, uniform load (We) in pounds per linear foot by using the following formula: 2x (concentrated static load) We: = span length (ft.) Fiberglass Wind Loads Wind loads need to be determined for all outdoor cable tray installations. Most outdoor cable trays are ladder type trays, to ice should be determined from local and federal weather bureau information. Snow Loads Snow is measured by density and thickness. The density of snow varies almost as much as its thickness. The additional design load from snowfall should be determined using local snowfall records which can be obtained from local and federal weather bureaus. Seismic Loads In recent years a great deal of testing and evaluation of cable tray systems, and their supports, has been performed. The conclusions reached from these evaluations have shown the cable tray/strut support system exhibited more seismic capacity than originally expected. One of the factors contributing to this is the energy dissipating motion of the cables within the tray. Another factor is the high degree of ductility of the cable tray and the support material. These factors, working in conjunction with a properly designed cable tray system, should afford reasonable assurance to withstand even strong motion earthquakes. Please consult the factory with your specific seismic specifications and request a seismic brochure. Typical Continuous Span Configuration Figure 1 + Maximum positive moment - Maximum negative moment Preferred Splice Plate Locations Figure 2 Detail 1 therefore the most severe loading to be considered is pressure on the tray side rails (see Detail 1). When covers are installed on outdoor cable trays, another factor to be considered is the aerodynamic effect which can produce a lift strong enough to separate a cover from a tray. Wind moving across a covered tray (see Detail 2) creates a positive pressure inside the tray and a negative pressure Detail 2 above the cover. This pressure difference can lift the cover off the tray. B-Line recommends the use of heavy duty wrap-around cover clamps when covered trays are installed in an area where strong winds occur. Ice Loads Glaze ice is the most commonly seen form of ice build-up. It is the result of rain or drizzle freezing on impact with an exposed object. Generally, only the top surface (or the cover) and the windward side of a cable tray system is significantly coated with ice. The maximum design load to be added due Splices A lot of attention has been given to the strength of the side rails. These load bearing side rails must be spliced to form a continuous system, therefore the design of the splice plate is very important. The splice plate needs to be both strong and simple to install. These characteristics have been designed into B-Line’s splice plates. B-Line’s new high strength “L" shaped LAYIN splice plate offers several advantages: 1) stronger than flat plate splices. 2) time saving - holds tray in position before fasteners are inserted. 3) provides base for an expansion splice to function - no vertical binding. 4) discourages splice on support-positioning, over the support is the worst place to splice - Fig 3. The location of splices in a continuous span cable tray system is also very important. The splices should be located at points of minimum stress whenever practical. NEMA standards FG-1 limits the use of splice plates as follows: Unspliced straight section should be used on a simple span and on end spans of continuous runs. Straight section lengths should be equal to or greater than the span length to ensure not more than one splice between supports. See Figures 1 through 3 for examples on splicing configurations. FCT-7 Preferred splice location: • 1⁄4 span Undesirable Splice Plate Locations Figure 3 Undesired location: • over supports • mid spans Cable Tray Systems Fiberglass - Technical Data Cable Tray Thermal Contraction and Expansion X : Denotes hold-down clamp (anchor) at support. _ : Denotes expansion guide clamp at support. It is important that thermal contraction and expansion be considered when installing cable tray systems. The length of the straight cable tray runs and the temperature differential govern the number of expansion splice plates required (see Table 1 below). X -- -- -- -- X -- -- -- -- X X -- -- -- -- X -- -- -- -- X Expansion Splice Plates Figure 1 Typical Cable Tray Installation The cable tray should be anchored at the support nearest to its midpoint between the expansion splice plates and secured by expansion guides at all other support locations (see Figure 1 - Typical Cable Tray Installation). The cable tray should be permitted longitudinal movement in both directions from that fixed point. Minimum Temperature F° F° C° 130 130 50 50 110 110 40 40 1 90 90 30 30 70 70 20 3 50 50 10 0 30 -10 10 -20 -10 30 0 10 -10 -10 -20 -30 -30 4 -30 -30 -40 -40 1/8 (3.2) 0 (0.0) 1/4 (6.3) 3/8 (9.5) 1/2 (12.7) GAP SETTING Inches (mm) 5/8 (15.9) Table 1 Expansion or Contraction for Various Temperature Differences 25°F 50°F 75°F 100°F 125°F 150°F 175°F (13.9°C) (27.8°C) (41.7°C) (55.6°C) (69.4°C) (83.3°C) (97.2°C) Cable Tray Length for 1" Expansion 667 Feet 333 Feet 222 Feet 167 Feet 133 Feet 111 Feet 95 Feet (203.3m) (101.5m) (67.6m) (50.9m) (40.5m) (33.8m) (28.9m) Tray Length for Each Expansion Connector* 417 Feet 208 Feet 139 Feet 104 Feet 83 Feet 69 Feet 59 Feet (127.1m) (63.4m) (42.3m) (31.7m) (25.3m) (21.0m) (18.0m) Note for gap set and hold down/guide location, see installation instruction above. *1" (25.4mm) slotted holes in each expansion connector allow 5⁄8" (15.9mm) total expansion or contraction. Authorized Engineering Information 8-20-1986 Cable Tray Systems 10 2 Figure 2 Temperature Differential 20 FCT-8 Fiberglass 1 Plot the highest expected tray temperature on the maximum temperature line. 2 Plot the lowest expected tray temperature on the minimum temperature line. 3 Draw a line between the maximum and minimum points. 4 Plot the tray temperature at the time of installation to determine the gap setting. C° Tray Temperature At Time Of Installation Accurate gap settings at the time of installation is necessary for the proper operation of the expansion splice plates. The following procedure should assist the installer in determining the correct gap: (see Figure 2 - Gap Setting) Maximum Temperature Fiberglass - Technical Data Cable Tray Installation Guide Installation of B-Line fiberglass cable tray should be made in accordance with the standards set by NEMA Publication VE-2, Cable Tray Installation Guide, and National Electrical Code, Article 318. - Always observe common safety practices when assembling tray and fittings. Installations generally require some field cutting. Dust created during fabrication presents no serious health hazard, but skin irritation may be experienced by some workers. Operators of saws and drills should wear masks, long sleeve shirts or coveralls. Fabrication with fiberglass is relatively easy and comparable to working with wood. Ordinary hand tools may be used in most cases. Avoid excessive pressure when sawing or drilling. Too much force can rapidly dull tools and also produce excessive heat which softens the bonding resin in the fiberglass resulting in a ragged edge rather than a clean-cut edge. Field cutting is simple and can be accomplished with a circular power saw with an abrasive cut-off wheel (masonry type) or hack saw (24 to 32 teeth per inch). Drill fiberglass as you would drill hard wood. Standard twist drills are more than adequate. Any surface that has been drilled, cut, sanded or otherwise broken, must be sealed with a compatible resin. (see page FCT-48) Carbide tipped saw blades and drill bits are recommended when cutting large quantities. Support the fiberglass material firmly during cutting operations to keep material from shifting which may cause chipping at the cut edge. Each tray section length should be equal to or greater than the support span. When possible, the splice should be located at quarter span. Fittings should be supported as per NEMA FG-1. Fiberglass Recommended Fiberglass Trapeze Hanging Systems Notes: 1) A snug three to four ft.-lbs. torque is sufficient for all thread rod nuts. 2) When supporting cable tray, the spacing between each trapeze should not exceed the distance between splice plates. 3) When hanging from beam, B-Line BFPU751 series clamps provide extra thread engagement necessary for load ratings. All thread rod must be fully engaged in the clamp. 4) Design load safety factor is 3:1 BF22A Strut: 1 ⁄2" fiberglass all-thread rod (BFVATR 1⁄2) 2" max between material being supported and rod fiberglass ATR nut (BFVATRHN 1⁄2) fiberglass spacer (BFV202) maximum uniform load 1,500 lbs. BF22A fiberglass strut fiberglass spacer (BFV202) 1 ⁄2" (13mm) Min. fiberglass ATR nut (BFVATRHN 1⁄2) 2" (51mm) Min. 40" (1016mm) Max. BF22 Strut: 1 ⁄2" fiberglass all-thread rod (BFVATR 1⁄2) 2" max between material being supported and rod fiberglass ATR nut (BFVATRHN 1⁄2) maximum uniform load 500 lbs. fiberglass spacer (BFV202) BF22 fiberglass strut fiberglass spacer (BFV202) 1 ⁄2" (13mm) Min. fiberglass ATR nut (BFVATRHN 1⁄2) 40" (1016mm) Max. 2" (51mm) Min. For vinyl ester resin, ‘V’ must be added appropriately to part number. Example: BFV22A. FCT-9 Cable Tray Systems Fiberglass Cable Tray Support Locations For Fittings Technical Data - per NEMA VE-2 Installation Guide 2 ft. (.6M) 2 ft. (.6M) 2 ft. (. 6 M ) 22.5˚ 45˚ 2 ft. (.6M) 2 ft. (.6M) 2 ft. (.6M) 2 ft. (.6M) 2 ft. (.6M) 2 ft. (.6M) 2 ft. (.6M) ø = 30˚, 45˚, 60˚, 90˚ 2 ft. (.6M) ø 2 ft. (.6M) ø Vertical Elbows 2/3 R 2/3 R 2 ft. (.6M) 2 ft. (.6M) 1/2 L 2 ft. (.6 M ) ø = 30˚, 45˚, 60˚, 90˚ 2 ft. (.6M) 2 ft. (.6M) L Horizontal Cross 1/2 ø Horizontal Tee Horizontal Elbows Based on the National Electrical Code - 1993, Section 318 The National Electrical Code Article 318 was written primarily for verifying the cable fill in cable trays but little has been done to convert this information into a design procedure. In the development of a complete cable tray support system, B-Line established a simple method of determining the right size tray to support any given amount of cables. The following tables cover our method for determining cable tray widths based on tray design and system voltage. Table I Table I is subdivided into two categories covering electrical service of 2000 volts or less. The first, Category A, is for any mixture of power or lighting cables with any mixture of control or signal cables. Category B is used when control and/or signal cables only are being used. Control Circuit - the circuit of a control apparatus or system that carries the electric signals directing the performance of the controller, but does not carry the main power (NEC Article 100). Signaling Circuit - any electric circuit that energizes signaling equipment (NEC Article 100). Table II Table II has only one category of electrical service and that is 2001 volts and over for types MV and MC cables both single and multiconductor. Type MV is a single or multiconductor solid dielectric insulated cable rated 2001 volts or higher (NEC Article 326). Type MC cable is a factory assembly of one or more conductors, each individually insulated and enclosed in a metallic sheath or interlocking tape, or a smooth or corrugated tube (NEC Article 334). Cables other than Types MV and MC can be installed provided they are "specifically approved for installation in cable trays." Table III Table III covers 3, 4 and 6 inch ventilated cable channels. Tray Sizing Procedure Step 1. Select proper cable tray table below based on cable voltage and tray type. Cable Voltage Cable Tray Type Use: 2000 Volts or less Ladder, Cable Tray Table I 2001 Volts or more Ladder, Cable Tray Table II 2001 Volts or less Cable Channel, ventilated Table III Cable Tray Systems FCT-10 Fiberglass How To Size Cable Tray Fiberglass - Technical Data How To Size Cable Tray Tables I - Ladder Cable Tray - for cables rated 2000 volts or less For power or lighting or any mixture of power, lighting, control or signal cables: 1. Multiconductor Cable Conductor sizes 4/0 and larger* Conductor sizes 3/0 and smaller tray width ≥ Sd tray width ≥ 0.857 Sa NEC 318-9(a) (1) NEC 318-9(a) (2) Example: Calculate width of cable tray required for the following Type TC Cables. 6 21 20 4/c 4/c 5/c 500 kcmil #8 AWG #12 AWG Power: Lighting: Control: Diameter = 3.14 Area = 0.407 Area = 0.170 6 x 3.14 = 18.84 .857 (21 x 0.407) = 7.32 .857 (20 x 0.170) = 2.91 29.07 Solution: Use 30 inch wide tray 2. Single Conductor Cable Conductor sizes 250 MCM thru 900 MCM† only Conductor sizes 3/0 and smaller tray width ≥ 0.023 Sa* tray width ≥ 0.857 Sa NEC 318-10(a) (2) NEC 318-10(a) (4) Example: Calculate width of cable tray required for the following Type THW Wires. 6 9 6 1/c 1/c 1/c 4/0 AWG 500 kcmil 250 kcmil Power: Power: Power: Diameter = 0.710 Area = 0.83 Area = 0.49 (6 x 0.71) = 4.26 .923 (9 x 0.83) = 6.89 .923 (6 x 0.49) = 2.71 Fiberglass 13.86 Solution: Use 18 inch wide tray 3. Mixture of Single and Multiconductor Cable Example: Calculate width of cable tray required for the following mix of cables. Use guidelines from (1) & (2) above. 2 12 60 4 6 3/c 4/c 4/c 1/c 1/c 250 kcmil #8 AWG #12 AWG 1/0AWG 500kc mil Type MC Type TC Type TC Type THW Type THW Power: Lighting: Control: Power: Power: Diameter = 1.84 Area = 0.41 Area = 0.12 Diameter = 0.55 Area = 0.83 2 x 1.84 = 3.68 .857 (12 x 0.41) = 4.22 .857 (60 x 0.12) = 6.17 (4 x 0.55) = 2.20 .923 (6 x 0.83) = 4.60 20.87 Solution: Use 24 inch wide tray For control and/or signal duty cable only: tray width ≥ 1. Multiconductor Cable 2Sa NEC 318-9(b) D All conductor sizes** Example: Calculate width of cable tray required for the following Type TC Cables in 4 inch deep tray. 24 42 18 16/c 4/c 4/c 16 AWG 12 AWG 10 AWG Control: Control: Control: Area = 0.29 Area = 0.13 Area = 0.20 2(24 x 0.29) ÷ 4 = 3.48 2(42 x 0.13) ÷ 4 = 2.73 2(18 x 0.20) ÷ 4 = 1.80 8.01 Solution: Use 24 inch wide tray * ** † Sd Sa The 4/0 and larger cable shall be installed in a single layer and no other cables shall be placed on them. For computation only depth D can not exceed 6 inches. For 1000 MCM and larger single conductor cable, refer to NEC 318-10(a)1 for sizing information. = the sum of the diameters, in inches, of all cables in the same ladder cable tray. = the sum of the cross-sectional areas, in square inches, of all cables in the same ladder cable tray. FCT-11 Cable Tray Systems Fiberglass - Technical Data How To Size Cable Tray Table II - Ladder - for cables rated 2000 volts or less For MV or MC cables: 1. Mixture of Single and Multiconductor Cable All conductor sizes† NEC 318-12 tray width ≥ Sd Example: Calculate width of cable tray required for the following cables. 4 10 4 1/c 3/c 3/c 500 kcmil 2/0 AWG 4/0 AWG Type MV Type MC Type MV Diameter = Diameter = Diameter = 1.05 1.55 1.78 4 x 1.05 = 4.20 10 x 1.55 = 15.50 4 x 1.78 = 7.12 26.82 Solution: Use 30 inch wide tray Table III - Cable Channel, Ventilated - for cables rated 2000 volts or less For power, lighting, control and/or signal duty cables: 1. Multiconductor Cable (all size cables) One cable only Two or more cables NEC 318-9(E) 3 inch wide 4 inch wide 6 inch wide Sa ≤ 2.3 in2 Sa ≤ 1.3 in2 Sa ≤ 4.5 in2 Sa ≤ 2.5 in2 Sa ≤ 7.0 in2 Sa ≤ 3.8 in2 Example: Calculate width of cable channel required for the following Type TC Cables. 3/c 4/c 1/0 AWG 300 kcmil Area = Area = 1.17 which is less than 1.3. Use 3 inch wide. 3.77 which is less than 4.5. Use 3 inch wide. 6 2 4/c 3/c #10 AWG 1/0 AWG Area = Area = 6 x 0.20 = 1.20 which is less than 1.3. Use 3 inch wide. 2 x 1.17 = 2.34 which is less than 2.5. Use 4 inch wide. 2. Single Conductor (1/0 AWG or larger) Any number of cables NEC 318-10(b) 3 inch wide 4 inch wide 6 inch wide Sd ≤ 3.0 Sd ≤ 4.0 Sd ≤ 6.0 Example: Type THW Cables. 3 8 1/c 1/c 500 kcmil 4/0 kcmil Type THW Type THW Diameter = Diameter = 3 x 1.029 = 3.09 which is less than 4.0. Use 4 inch wide. 8 x 0.71 = 5.68 which is less than 6.0. Use 6 inch wide. † Cables shall be installed in a single layer. Where single conductor cables are triplexed, quadruplexed or bound together in circuit groups, the sum of the diameters of the single conductors shall not exceed the cable tray width and these groups shall be installed in single layer arrangement. Sd = the sum of the diameters, in inches, of all cables in the same ladder cable tray. Sa = the sum of the cross-sectional areas, in square inches, of all cables in the same ladder cable tray. Covers (Derating) Cross-Sectional Area Multipliers Used in Tables When cable trays are continuously covered for more than six feet with solid unventilated covers, the ampacity of the installed cables must be reduced per NEC-1993. 2000 volts or less • MULTICONDUCTOR CABLES - use 95% of tables 310-16 and 310-18 • SINGLE CONDUCTOR CABLES - 600 MCM and larger use 70% of tables 310-17 and 310-19 1/0 AWG thru 500 kc mil use 60% of tables 310-17 and 310-19 2001 volts and over • MULTICONDUCTOR CABLES - use 95% of tables 310-75 and 310-76 • SINGLE CONDUCTOR CABLES - use 70% of tables 310-69 and 310-70 Rarely is the cross-sectional area of a multiconductor cable given in manufacturers literature or the National Electrical Code. To calculate the cross-sectional area simply square the diameter and multiply by 0.7854. The diameter used in the calculations is the overall outside diameter (O.D.) of the cable including insulation and/or armor. Cross Sectional Area (Square Inches) The multipliers used in all tables are mathematical equivalents of Tables 318-9 and 318-10 of the National Electrical Code-1993. Cable Tray Systems = 0.7854 (O.D.)2 FCT-12 An example can be found in column 1 of Table 318-9. The proportion of cable tray width (size inches) to allowable fill (seven square inches) is 0.857 for 3/0 and smaller multiconductor cables in ladder type trays. Therefore the product of 0.857 and the cross-sectional area of cables is the tray width. Fiberglass 1 1 Fiberglass - Recommended Tray Specification SECTION 161xx NON-METALLIC CABLE TRAY POLYESTER, VINYL ESTER PART 1 - GENERAL 1.01 SECTION INCLUDES A. B. The work covered under this section consists of the furnishing of all necessary labor, supervision, materials, equipment, tests and services to install complete cable tray systems as shown on the drawings. Cable tray systems are defined to include, but are not limited to straight sections of [ladder type] [vented bottom type] [solid bottom type] cable trays, bends, tees, elbows, drop-outs, supports and accessories. 1.02 REFERENCES A. B. C. ANSI/NFPA 70 – National Electrical Code NEMA FG 1-2002 – Non-Metallic Cable Tray Systems NEMA VE 2-2002 – Cable Tray Installation Guidelines 1.03 DRAWINGS Fiberglass A. B. The drawings, which constitute a part of these specifications, indicate the general route of the cable tray systems. Data presented on these drawings are as accurate as preliminary surveys and planning can determine until final equipment selection is made. Accuracy is not guaranteed and field verification, of all dimensions, routing, etc., is directed. Specifications and drawings are for assistance and guidance, but exact routing, locations, distances and levels will be governed by actual field conditions. Contractor is directed to make field surveys as part of his work prior to submitting system layout drawings. 1.04 SUBMITTALS A. B. Submittal Drawings: Submit drawings of cable tray and accessories including clamps, brackets, hanger rods, splice plate connectors, expansion joint assemblies, and fittings, showing accurately scaled components. Product Data: Submit manufacturer's data on cable tray including, but not limited to, types, materials, finishes, rung spacings, inside depths and fitting radii. For side rails and rungs, submit cross sectional properties including Section Modulus (Sx) and Moment of Inertia (Ix). 1.05 QUALITY ASSURANCE A. B. C. Manufacturers: Firms regularly engaged in manufacture of cable trays and fittings of types and capacities required, whose products have been in satisfactory use in similar service for not less than 5 years. NEMA Compliance: Comply with NEMA Standards Publication Number FG-1, "Non-Metallic Cable Tray Systems". NEC Compliance: Comply with NEC, as applicable to construction and installation of cable tray and cable channel systems (Article 318, NEC). 1.06 DELIVERY, STORAGE AND HANDLING A. B. Deliver cable tray systems and components carefully to avoid breakage, denting and scoring finishes. Do not install damaged equipment. Store cable trays and accessories in original cartons and in clean dry space; protect from weather and construction traffic. Wet materials should be unpacked and dried before storage. continued on page FCT-14 FCT-13 Cable Tray Systems Fiberglass - Recommended Tray Specification PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Subject to compliance with these specifications, cable tray systems shall be as manufactured by B-Line [or engineer approved equal]. 2.02 CABLE TRAY SECTIONS AND COMPONENTS A. General: Except as otherwise indicated, provide non-metallic cable trays, of types, classes, and sizes indicated; with splice plates, bolts, nuts and washers for connecting units. Construct units with rounded edges and smooth surfaces; in compliance with applicable standards; and with the following additional construction features. Cable tray shall be installed according to the latest revision of NEMA VE 2. B. Material and Finish: Straight section structural elements; side rails, rungs and splice plates shall be pultruded from glass fiber reinforced polyester resin, vinyl ester resin or dis-stat. C. Pultruded shapes shall be constructed with a surface veil to insure a resin-rich surface and ultraviolet resistance. D. Pultruded shapes shall meet ASTM E-84, Class 1 flame rating and self-extinguishing requirements of ASTM D-635. 2.03 TYPE OF TRAY SYSTEM Ladder Cable Trays shall consist of two longitudinal members (side rails) with transverse members (rungs) mechanically fastened and adhesively bonded to the side rails. Rungs shall be spaced [6] [9] [12] inches on center. Rung spacing in radiused fittings shall be industry standard 9" and measured at the center of the tray’s width. Each rung must be capable of supporting a 200 lb. concentrated load at the center of the cable tray with a safety factor of 1.5 (See following rung loading table). B. Ventilated Bottom Cable Trays shall consist of two longitudinal members (side rails) with rungs spaced 4" on center. C. Solid Bottom Cable Trays shall consist of two longitudinal members (side rails) with a solid sheet over rungs spaced on 12" centers. D. Cable tray loading depth shall be [2] [3] [5] inches per NEMA FG 1. E. Straight sections shall be supplied in standard [10 foot (3m)] [20 foot (6m)] lengths. F. Cable tray inside widths shall be [6] [9] [12] [18] [24] [30] [36] inches or as shown on drawings. Outside width shall not exceed inside by more than a total of 2". G. Straight and expansion splice plates will be of "L" shaped lay-in design with an eight-bolt pattern in 5" fill systems and four-bolt pattern in 3" and 2" fill systems. Splice plates shall be furnished with straight sections and fittings. H. All fittings must have a minimum radius of [12] [24] [36]. I. Fittings shall be of mitered construction. J. Dimension tolerances will be per NEMA FG 1. continued on page FCT-15 Cable Tray Systems FCT-14 Fiberglass A. Fiberglass - Recommended Tray Specification 2.04 LOADING CAPACITIES A. Cable trays shall meet NEMA class designation: [8C] [12C] [20B] [20C]. Or A. Cable tray shall be capable of carrying a uniformly distributed load of _______ lbs./ft on a _______ foot support span with a safety factor of 1.5 when supported as a simple span and tested per NEMA VE 1 Section 5.2. PART 3 - EXECUTION 3.01 INSTALLATION A. Install cable trays as indicated: Installation shall be in accordance with equipment manufacturer's instructions, and with recognized industry practices to ensure that cable tray equipment comply with requirements of NEC and applicable portions of NFPA 70B. Reference NEMA VE 2 for general cable tray installation guidelines. B. Coordinate cable tray with other electrical work as necessary to properly integrate installation of cable tray work with other work. C. Provide sufficient space encompassing cable trays to permit access for installing and maintaining cables. D. Cable tray fitting supports shall be located such that they meet the strength requirements of straight sections. Install fitting supports per NEMA VE 2 guidelines, or in accordance with manufacturer's instructions. 3.02 TESTING Fiberglass A. Upon request manufacturer shall provide test reports witnessed by an independent testing laboratory of the "worst case" loading conditions outlined in this specification and performed in accordance with the latest revision of NEMA FG 1. FCT-15 Cable Tray Systems Fiberglass - Recommended Tray Specification SECTION 161xx LOW SMOKE, ZERO HALOGEN, NON-METALLIC CABLE TRAY PART 1 - GENERAL 1.01 SECTION INCLUDES A. The work covered under this section consists of the furnishing of all necessary labor, supervision, materials, equipment, tests and services to install complete cable tray systems as shown on the drawings. B. Cable tray systems are defined to include, but are not limited to straight sections of ladder type cable trays, bends, tees, elbows, drop-outs, supports and accessories. 1.02 REFERENCES A. ANSI/NFPA 70 – National Electrical Code B. NEMA FG 1-2002 – Non-Metallic Cable Tray Systems C. NEMA VE 2-2002 – Cable Tray Installation Guidelines 1.03 DRAWINGS The drawings, which constitute a part of these specifications, indicate the general route of the cable tray systems. Data presented on these drawings are as accurate as preliminary surveys and planning can determine until final equipment selection is made. Accuracy is not guaranteed and field verification, of all dimensions, routing, etc., is directed. B. Specifications and drawings are for assistance and guidance, but exact routing, locations, distances and levels will be governed by actual field conditions. Contractor is directed to make field surveys as part of his work prior to submitting system layout drawings. 1.04 SUBMITTALS A. Submittal Drawings: Submit drawings of cable tray and accessories including clamps, brackets, hanger rods, splice plate connectors, expansion joint assemblies, and fittings, showing accurately scaled components. B. Product Data: Submit manufacturer's data on cable tray including, but not limited to, types, materials, finishes, rung spacings, inside depths and fitting radii. For side rails and rungs, submit cross sectional properties including Section Modulus (Sx) and Moment of Inertia (Ix). 1.05 QUALITY ASSURANCE A. Manufacturers: Firms regularly engaged in manufacture of cable trays and fittings of types and capacities required, whose products have been in satisfactory use in similar service for not less than 5 years. B. NEMA Compliance: Comply with NEMA Standards Publication Number FG-1, "Non-Metallic Cable Tray Systems". C. NEC Compliance: Comply with NEC, as applicable to construction and installation of cable tray and cable channel systems (Article 392, NEC). continued on page FCT-17 Cable Tray Systems FCT-16 Fiberglass A. Fiberglass - Recommended Tray Specification 1.06 DELIVERY, STORAGE AND HANDLING A. Deliver cable tray systems and components carefully to avoid breakage, denting and scoring finishes. Do not install damaged equipment. B. Store cable trays and accessories in original cartons and in clean dry space; protect from weather and construction traffic. Wet materials should be unpacked and dried before storage. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Subject to compliance with these specifications, cable tray systems shall be part number 24FA09-12-240 as manufactured by B-Line, Inc. [or engineer approved equal]. Fiberglass 2.02 CABLE TRAY SECTIONS AND COMPONENTS A. General: Except as otherwise indicated, provide non-metallic cable trays, of types, classes, and sizes indicated; with splice plates, bolts, nuts and washers for connecting units. Construct units with rounded edges and smooth surfaces; in compliance with applicable standards; and with the following additional construction features. Cable tray shall be installed according to the latest revision of NEMA VE 2. B. Material and Finish: Straight section structural elements; side rails, rungs and splice plates shall be pultruded from glass fiber reinforced zero halogen resin. C. Pultruded shapes shall be constructed with a surface veil to insure a resin-rich surface and ultraviolet resistance. D. Pultruded shapes shall meet the following criteria shown in Table 1: Table 1 Test Performed Specified Requirement Flexural Strength Flexural Modulus Tensile Strength Tensile Modulus Impact Strength Dielectric Strength Arc Resistance Water Absorption Thermal Expansion Flame Spread Index Flame Resistance Tracking Resistance Specific Optical Smoke Density 25,000 psi, Min. 1,000,000 psi, Min. 17,000 psi, Min. 900,000 psi, Min. 25 ft-lb./in., Min. 170 volts/mil, Min. 180 seconds, Min. 0.2%, Max. 0.000007 in./in./°F., Max. 60, Max. UL 94 V-0, Min. 600 minutes, Min. at 2500V 200 Max. within 4 minutes after start of test. continued on page FCT-18 FCT-17 Cable Tray Systems Fiberglass - Recommended Tray Specification SMOKE TOXICITY Gases Maximum Quantities Hydrogen Chloride Hydrogen Bromide Hydrogen Cyanide Hydrogen Sulfide Vinyl Chloride Ammonia Aldehydes Oxides of Nitrogen Carbon Dioxide Carbon Monoxide 10 ppm 10 ppm 10 ppm 10 ppm 10 ppm 500 ppm 30 ppm 100 ppm 15,000 ppm 1,000 ppm Fiberglass pultruded shapes are manufactured per Creative Pultrusions Inc. Fiberglass Transportation Products-130 specifications. 2.03 TYPE OF TRAY SYSTEM Ladder Cable Trays shall consist of two longitudinal members (side rails) with transverse members (rungs) mechanically fastened and adhesively bonded to the side rails. Ladder Cable Tray shall be B-Line part number 24FT09-12-240 [or engineered approved equal]. Rung spacing in radiused fittings shall be industry standard 9" and measured at the center of the tray’s width. B. Straight and expansion splice plates will be of "L" shaped lay-in design with a four-bolt pattern. Splice plates shall be furnished with straight sections and fittings. C. All fittings must have a minimum radius of [12] [24] [36]. D. All fittings shall be of mitered construction. E. Dimension tolerances will be per NEMA FG 1. 2.04 LOADING CAPACITIES A. Cable tray shall be capable of carrying a uniformly distributed load of ______ lbs./ft on a ______-foot support span with a safety factor of 1.5 when supported as a simple span and tested per NEMA VE 1 Section 5.2. continued on page FCT-19 Cable Tray Systems FCT-18 Fiberglass A. Fiberglass - Recommended Tray Specification PART 3 - EXECUTION 3.01 INSTALLATION A. Install cable trays as indicated: Installation shall be in accordance with equipment manufacturer's instructions, and with recognized industry practices to ensure that cable tray equipment comply with requirements of NEC and applicable portions of NFPA 70B. Reference NEMA VE 2 for general cable tray installation guidelines. B. Coordinate cable tray with other electrical work as necessary to properly integrate installation of cable tray work with other work. C. Provide sufficient space encompassing cable trays to permit access for installing and maintaining cables. D. Cable tray fitting supports shall be located such that they meet the strength requirements of straight sections. Install fitting supports per NEMA VE 2 guidelines, or in accordance with manufacturer's instructions. 3.02 TESTING Upon request manufacturer shall provide test reports witnessed by an independent testing laboratory of the "worst case" loading conditions outlined in this specification and performed in accordance with the latest revision of NEMA FG 1. Fiberglass A. FCT-19 Cable Tray Systems Fiberglass - Cable Tray Numbering System To order a Fiberglass straight section of cable tray, select the appropriate size and material from the charts below and place those symbols in the sequence shown to form the complete catalog number. Procedure: 1. Select the correct B-Line series Fiberglass tray using the Load Data for straight sections shown on page FCT-21 for 3", page FCT-22 for 4", page FCT-23 – FCT-25 for 6" and page FCT-26 for 8" fittings. 2. Select the resin required. Polyester, Vinyl Ester, or Zero Halogen/Dis-Stat. Refer to Corrosion Guide on pages FCT-3 and FCT-4, for the effect of environmental conditions on the desired material and the effective temperature range on page FCT-5. 3. The tray prefix is completed by inserting the rung spacing. 4. Select the desired width in inches. Refer to How To Size Cable Tray Section if width has to be computed based on number and size of cables. See pages FCT-10 thru FCT-12. 5. Finally select the straight section length in inches. Fiberglass 120 [10'] (3m) or 240 [20'] (6m) Straight Section Part Numbering Example: 24 Prefix F 09 - 24 Material Rung Spacing 13 24 36 46 H46 48 F - Fiberglass (Gray) Polyester Resin FV - Fiberglass (Beige) Vinyl Ester Resin FA - Zero Halogen/ Dis-Stat (Black) 6" 9" 12" (152) (228) (305) Width 6" 9" 12" 18" 24" 30" 36" *See page 355 for Marine Rung option. Length (152) (228) (305) (457) (609) (762) (914) 120 [10 ft] 240 [20 ft] Fiberglass Series - 120 (3m) (6m) Note: One pair of splice plates with SS6 hardware included. Fitting Section Part Selector Prefix Example: 4 Height 3" 4" 6" 8" (76) (101) (152) (203) F - 24 Material F - Fiberglass (Gray) Polyester Resin FV - Fiberglass (Beige) Vinyl Ester Resin FA - Zero Halogen/ Dis-Stat (Black) - 90 HB Width 6" 9" 12" 18" 24" 30" 36" (152) (228) (305) (457) (609) (762) (914) 24 Angle 45˚ 90˚ Notes: Standard rung spacing on fittings is 9" (225). Splice plates with SS6 hardware included. Cable Tray Systems FCT-20 Type HB HT HX VI VO VT VTU RR LR SR - Horizontal Bend Horizontal Tee Horizontal Cross Vertical Inside Bend Vertical Outside Bend Vertical Tee Vertical Tee, Up Right Reducer Left Reducer Straight Reducer Radius 12" 24" 36" (305) (609) (914) Fiberglass - 3” Straight Section 1" (25) Rung Spacing NEMA 2" Fill 3" (76) For side rail data, see charts on pages APP-8 1" (25) One pair of splice plates with SS6 (316 Stainless Steel) hardware included Overall Width (Width + 7/8”) Series 13 Fiberglass Straight Section Part Numbering Prefix Example: 13 F 09 - 24 - 120 Series Fiberglass 13 Material Type Width F = Polyester FV = Vinyl Ester FA = Zero Halogen/ Dis-Stat Ladder 06 = 6" rung spacing 09 = 9" rung spacing 12 = 12" rung spacing 06 09 12 18 24 FA = Zero Halogen/ Dis-Stat is = = = = = 6" 9" 12" 18" 24" 13F 13FV 13FA 120 = 10 ft. 240 = 20 ft. ¨Primary NEMA & CSA Classifications Span ft Load lbs/ft Deflection Multiplier Span meters Load kg/m Deflection Multiplier 1.00 NEMA: 8C 6 257 0.005 1.8 382 0.086 NEMA 2” fill 3.00 Side Rail Dimensions NEMA & CSA Classifications 1.00 NEMA: 8C NEMA 2” fill 3.00 1.00 13 Length. Length. ¡Secondary Side Rail Dimensions 1.00 B-Line Series ¡ Length See page CTS-23 for explanation of lengths. See page FCT-52 for additional rung options. B-Line Series ¨ 8 145 0.016 2.4 216 0.267 10 93 0.040 3.0 138 0.681 12 64 0.083 3.7 95 1.411 14 47 0.153 4.3 70 2.614 Span ft Load lbs/ft Span meters Load kg/m 6 178 1.8 264 8 100 2.4 149 10 64 3.0 95 12 44 3.7 65 Values are based on simple beam tests per NEMA VFG-1 on 24" wide cable tray rungs spaced on 12" centers. Published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply published load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the cable being installed. When trays are used in continuous spans, the deflection of the tray is reduced by as much as 50%. Green = Fastest shipped items Black = Normal lead-time items Red = Normally long lead-time items Dimensions shown in parentheses are in millimeters, unless otherwise specified. FCT-21 Cable Tray Systems Fiberglass - 4” Straight Section 11⁄8" (28) NEMA 3" Rung Spacing 4" (101) For side rail data, see charts on pages APP-8 1" (25) Overall Width (Width + 7/8”) One pair of splice plates with SS6 (316 Stainless Steel) hardware included Series 24 Fiberglass Straight Section Part Numbering Prefix Example: 24 F 09 - 24 - 120 Series 24 Type Width F = Polyester FV = Vinyl Ester FA = Zero Halogen/ Dis-Stat Ladder 06 = 6" rung spacing 09 = 9" rung spacing 12 = 12" rung spacing FA = Zero Halogen/ Dis-Stat is 06 09 12 18 24 30 36 = = = = = = = ¨ 6" 9" 12" 18" 24" 30" 36" ¡ Side Rail Dimensions 1.125 24F 24FV NEMA 3” fill 120 = 10 ft. 240 = 20 ft. ¨Primary Length. Length. See page CTS-23 for explanation of lengths. NEMA & CSA Classifications Span ft Load lbs/ft Deflection Multiplier Span meters Load kg/m Deflection Multiplier NEMA: 12C 6 627 0.001 1.8 933 0.023 CSA: E-3m 8 353 0.004 2.4 525 0.074 10 226 0.011 3.0 336 0.182 12 157 0.022 3.7 233 0.378 NEMA & CSA Classifications Span ft Load lbs/ft Span meters Load kg/m NEMA: 12C 6 400 1.8 595 CSA: E-3m 8 226 2.4 336 10 144 3.0 214 12 100 3.7 149 4.00 24 ¡Secondary See page FCT-52 for additional rung options. B-Line Series Length 1.00 B-Line Series Side Rail Dimensions 1.125 24FA NEMA 3” fill 4.00 1.00 Values are based on simple beam tests per NEMA VFG-1 on 36" wide cable tray rungs spaced on 12" centers. Published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply published load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the cable being installed. When trays are used in continuous spans, the deflection of the tray is reduced by as much as 50%. Green = Fastest shipped items Black = Normal lead-time items Red = Normally long lead-time items Dimensions shown in parentheses are in millimeters, unless otherwise specified. Cable Tray Systems FCT-22 Fiberglass Material Fiberglass - 6” Straight Section 15⁄8" (41) Rung Spacing NEMA 5" fill 6" (152) For side rail data, see charts on pages APP-8 Overall Width (Width + 7/8”) One pair of splice plates with SS6 (316 Stainless Steel) hardware included 1" (25) Series 36 Fiberglass Straight Section Part Numbering Prefix Example: 36 F 09 - 24 - 120 Series 36 Material Type F = Polyester FV = Vinyl Ester FA = Zero Halogen/ Dis-Stat Ladder 06 = 6" rung spacing 09 = 9" rung spacing 12 = 12" rung spacing Width Fiberglass FA = Zero Halogen/ Dis-Stat is 06 09 12 18 24 30 36 = = = = = = = 6" 9" 12" 18" 24" 30" 36" See page FCT-52 for additional rung options. B-Line Series Side Rail Dimensions 1.625 36F 36FV NEMA 5” fill ¨ ¡ Length 120 = 10 ft. 240 = 20 ft. ¨Primary Length. Length. ¡Secondary See page CTS-23 for explanation of lengths. NEMA & CSA Classifications Span ft Load lbs/ft Deflection Multiplier Span meters Load kg/m Deflection Multiplier NEMA: 20B 12 246 0.006 3.7 367 0.104 CSA: E-6m 14 181 0.011 4.3 269 0.193 16 139 0.019 4.9 206 0.330 18 109 0.031 5.5 163 0.528 20 89 0.047 6.1 132 0.811 NEMA & CSA Classifications Span ft Load lbs/ft Span meters Load kg/m NEMA: 20B 12 208 3.7 309 CSA: E-6m 14 153 4.3 227 16 117 4.9 174 6.00 36 1.00 B-Line Series Side Rail Dimensions 1.625 36FA NEMA 5” fill 6.00 18 93 5.5 138 20 75 6.1 111 1.00 Values are based on simple beam tests per NEMA VFG-1 on 36" wide cable tray rungs spaced on 12" centers. Published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply published load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the cable being installed. When trays are used in continuous spans, the deflection of the tray is reduced by as much as 50%. Green = Fastest shipped items Black = Normal lead-time items Red = Normally long lead-time items Dimensions shown in parentheses are in millimeters, unless otherwise specified. FCT-23 Cable Tray Systems Fiberglass 15⁄8" (41) NEMA 5" fill 6” Straight Section Rung Spacing For side rail data, see charts on pages APP-8 6" (152) One pair of splice plates with SS6 (316 Stainless Steel) hardware included Overall Width (Width + 1”) 1" (25) Series 46 Fiberglass Straight Section Part Numbering Prefix Example: 46 F 09 - 24 - 120 Series 46 Material Type F = Polyester FV = Vinyl Ester FA = Zero Halogen/ Dis-Stat Ladder 06 = 6" rung spacing 09 = 9" rung spacing 12 = 12" rung spacing Width = = = = = = = 6" 9" 12" 18" 24" 30" 36" See page FCT-52 for additional rung options. B-Line Series Side Rail Dimensions 1.625 46F 46FV NEMA 5” fill NEMA & CSA Classifications 1.625 46FA NEMA 5” fill Deflection Multiplier Span meters ¨Primary Load kg/m Deflection Multiplier 12 393 0.005 3.7 584 0.079 288 0.009 4.3 429 0.145 16 221 0.015 4.9 329 0.246 18 174 0.023 5.5 260 0.396 20 141 0.035 6.1 210 0.605 Span ft Load lbs/ft Span meters Load kg/m NEMA: 20C+ 12 278 3.7 413 CSA: E-6m 14 204 4.3 303 16 156 4.9 232 18 123 5.5 183 20 100 6.1 149 6.00 1.00 Length. Length. See page CTS-23 for explanation of lengths. 14 NEMA & CSA Classifications 46 ¡Secondary CSA: E-6m 6.00 Side Rail Dimensions Load lbs/ft ¡ Length 120 = 10 ft. 240 = 20 ft. NEMA: 20C+ 1.00 B-Line Series Span ft ¨ Values are based on simple beam tests per NEMA VFG-1 on 36" wide cable tray rungs spaced on 12" centers. Published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply published load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the cable being installed. When trays are used in continuous spans, the deflection of the tray is reduced by as much as 50%. Green = Fastest shipped items Black = Normal lead-time items Red = Normally long lead-time items Dimensions shown in parentheses are in millimeters, unless otherwise specified. Cable Tray Systems FCT-24 Fiberglass FA = Zero Halogen/ Dis-Stat is 06 09 12 18 24 30 36 Fiberglass - 6” Straight Section Rung Spacing 15⁄8" (41) For side rail data, see charts on pages APP-8 NEMA 5" fill 6" (152) One pair of splice plates with SS6 (316 Stainless Steel) hardware included Overall Width (Width + 1”) 1" (25) Series H46 Fiberglass Straight Section Part Numbering Prefix Example: H46 F 09 - 24 - 120 Series Fiberglass H46 Material Type Width F = Polyester FV = Vinyl Ester FA = Zero Halogen/ Dis-Stat Ladder 06 = 6" rung spacing 09 = 9" rung spacing 12 = 12" rung spacing FA = Zero Halogen/ Dis-Stat is 06 09 12 18 24 30 36 = = = = = = = 6" 9" 12" 18" 24" 30" 36" See page FCT-52 for additional rung options. B-Line Series Side Rail Dimensions 1.625 H46F H46FV NEMA 5” fill NEMA & CSA Classifications Span ft Load lbs/ft Deflection Multiplier Span meters Load kg/m Length ¨ 120 = 10 ft. 240 = 20 ft. ¡ ¨Primary Length. Length. ¡Secondary See page CTS-23 for explanation of lengths. Deflection Multiplier NEMA: 20C+ 12 424 0.005 3.7 631 0.079 CSA: E-6m 14 312 0.009 4.3 464 0.144 16 239 0.015 4.9 355 0.248 18 188 0.023 5.5 280 0.396 20 153 0.035 6.1 227 0.608 Span ft Load lbs/ft Span meters Load kg/m 455 6.00 H46 1.00 B-Line Series Side Rail Dimensions 1.625 H46FA NEMA 5” fill NEMA & CSA Classifications NEMA: 20C+ 12 306 3.7 CSA: E-6m 14 224 4.3 333 16 172 4.9 245 6.00 18 136 5.5 202 20 110 6.1 163 1.00 Values are based on simple beam tests per NEMA VFG-1 on 36" wide cable tray rungs spaced on 12" centers. Published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply published load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the cable being installed. When trays are used in continuous spans, the deflection of the tray is reduced by as much as 50%. Green = Fastest shipped items Black = Normal lead-time items Red = Normally long lead-time items Dimensions shown in parentheses are in millimeters, unless otherwise specified. FCT-25 Cable Tray Systems Fiberglass - 8” Straight Section 23/16" (55) Rung Spacing NEMA 7" fill 8" (203) For side rail data, see charts on pages APP-8 Overall Width (Width + 7/8”) One pair of splice plates with SS6 (316 Stainless Steel) hardware included 1" (25) Series 48 Fiberglass Straight Section Part Numbering Prefix Example: 48 F 09 - 24 - 120 Series 48 Type Ladder 06 = 6" rung spacing 09 = 9" rung spacing 12 = 12" rung spacing Width FA = Zero Halogen/ Dis-Stat is 06 09 12 18 24 30 36 = = = = = = = ¨ 6" 9" 12" 18" 24" 30" 36" ¡ ¨Primary Side Rail Dimensions 2.188 48F 48FV NEMA & CSA Classifications NEMA: 20C+ NEMA 7” fill 8.00 1.00 B-Line Series Side Rail Dimensions 2.188 48FA NEMA & CSA Classifications NEMA: 20C+ NEMA 7” fill 8.00 1.00 Span ft Load lbs/ft Deflection Multiplier Span meters Load kg/m Deflection Multiplier 12 348 0.003 3.7 518 0.052 256 0.006 4.3 381 0.097 16 196 0.010 4.9 291 0.165 18 155 0.015 5.5 231 0.210 20 125 0.024 6.1 187 0.401 Span ft Load lbs/ft Span meters Load kg/m 12 278 3.7 413 204 4.3 303 16 156 4.9 232 18 123 5.5 183 20 100 6.1 149 Length. Length. See page CTS-23 for explanation of lengths. 14 14 48 ¡Secondary See page FCT-52 for additional rung options. B-Line Series Length 120 = 10 ft. 240 = 20 ft. Values are based on simple beam tests per NEMA VFG-1 on 36" wide cable tray rungs spaced on 12" centers. Published load safety factor is 1.5. To convert 1.5 safety factor to 2.0, multiply published load by 0.75. To obtain mid-span deflection, multiply a load by the deflection multiplier. Cable tray must be supported on spans shorter than or equal to the length of the cable being installed. When trays are used in continuous spans, the deflection of the tray is reduced by as much as 50%. Green = Fastest shipped items Black = Normal lead-time items Red = Normally long lead-time items Dimensions shown in parentheses are in millimeters, unless otherwise specified. Cable Tray Systems FCT-26 Fiberglass Material F = Polyester FV = Vinyl Ester FA = Zero Halogen Dis-Stat Fiberglass Fiberglass - Fitting Numbering System Fiberglass Fittings Part Numbering Prefix Example: 4 F - 12 - 90 HB 12 Height 3 4 6 8 = = = = 3” ** 4” 6” 8” Material F = Polyester FV = Vinyl Ester FA = Zero Halogen Dis-Stat 06 09 12 18 24 30 36 Width Angle Type Radius = 6" (152) = 9" (228) = 12" (305) = 18" (457) = 24" (609) = 30" (762) = 36" (914) 45 = 45° 90 = 90° HB = Horizontal Bend HT = Horizontal Tee HX = Horizontal Cross VI = Vertical Inside Bend VO = Vertical Outside Bend LR = Left Reducer RR = Right Reducer SR = Straight Reducer VT = Vertical Tee Down VTU = Vertical Tee Up 12 = 12" (305) 24 = 24" (609) 36 = 36" (914) ** 3” deep fittings are only available in 6” thru 24” widths and 12” radius only. Green = Fastest shipped items (9" rung spacing is standard) Black = Normal lead-time items FCT-27 Red = Normally long lead-time items Cable Tray Systems Fiberglass - Fittings Horizontal Bend 90° (HB) One pair of splice plates with SS6 hardware included. -RBend Radius in. 12 mm 305 Tray Width in. 914 in. mm in. R mm 152 (Prefix)-06-90HB12 203⁄8 517 203⁄8 517 9 228 (Prefix)-09-90HB12 217⁄8 555 217⁄8 555 3 3 12 305 (Prefix)-12-90HB12 22 ⁄4 578 22 ⁄4 578 18 457 (Prefix)-18-90HB12 265⁄16 668 265⁄16 668 24 609 (Prefix)-24-90HB12 293⁄8 746 293⁄8 746 30 762 (Prefix)-30-90HB12 323⁄8 822 323⁄8 822 914 (Prefix)-36-90HB12 3 35 ⁄8 1 32 ⁄2 898 3 898 1 32 ⁄2 826 35 ⁄8 6 152 (Prefix)-06-90HB24 9 228 (Prefix)-09-90HB24 34 864 34 864 12 305 (Prefix)-12-90HB24 351⁄2 902 351⁄2 902 1 826 1 A 90˚ Mitered Prefix - 06 - 90 HB 12 Radius Fitting Angle Width To complete catalog number, insert fitting prefix. (Prefix) See page FCT-27 for catalog number prefix. Dimensions for reference only, when critical contact factory. 18 457 (Prefix)-18-90HB24 38 ⁄2 978 38 ⁄2 978 For 3” Fittings 24 609 (Prefix)-24-90HB24 411⁄2 1054 411⁄2 1054 30 762 (Prefix)-30-90HB24 441⁄2 1130 441⁄2 1130 36 914 (Prefix)-36-90HB24 471⁄2 1207 471⁄2 1207 (Tray Widths - 6” thru 24” • Radius 12” only) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All are mitered 6 152 (Prefix)-06-90HB36 445⁄8 1133 445⁄8 1133 1 1 9 228 (Prefix)-09-90HB36 46 ⁄8 1171 46 ⁄8 1171 12 305 (Prefix)-12-90HB36 475⁄8 1209 475⁄8 1209 5 5 18 457 (Prefix)-18-90HB36 50 ⁄8 1286 50 ⁄8 1286 24 609 (Prefix)-24-90HB36 535⁄8 1362 535⁄8 1362 5 5 30 762 (Prefix)-30-90HB36 56 ⁄8 1438 56 ⁄8 1438 36 914 (Prefix)-36-90HB36 595⁄8 1514 595⁄8 1514 For 4” Fittings (Tray Widths - 6” thru 36” • Radius 12”, 24” & 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered For 6” Fittings (Tray Widths - 6” thru 36” • Radius 12”, 24” & 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered For 8” Fittings (Tray Widths - 6” thru 36” • Radius 12”, 24” & 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered Cable Tray Systems FCT-28 Fiberglass 36 609 mm B 6 36 24 90˚ Horizontal Bend - Mitered Dimensions A B Catalog No. Fiberglass - Fittings Horizontal Bend 45° (HB) One pair of splice plates with SS6 hardware included. C C B R A 45˚ Mitered -RBend Radius Tray Width in. in mm 6 152 mm Prefix - 06 - 45 HB 12 Fiberglass Radius Fitting Angle Width To complete catalog number, insert fitting prefix. 12 305 (Prefix) See page FCT-27 for catalog number prefix. Dimensions for reference only, when critical contact factory. For 3” Fittings 24 609 (Tray Widths - 6” thru 24” • Radius 12” only) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All are mitered (Tray Widths - 6” thru 36” Radius 12”, 24” & 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered For 6” Fittings 36 014 (Prefix)-06-45HB12 C in. mm in. mm in. mm 2213⁄16 579 97⁄16 240 133⁄8 340 7 7 9 228 (Prefix)-09-45HB12 23 ⁄8 606 9 ⁄8 251 14 355 12 305 (Prefix)-12-45HB12 247⁄8 632 105⁄16 262 145⁄8 371 3 7 18 457 (Prefix)-18-45HB12 27 686 11 ⁄16 284 15 ⁄8 403 24 609 (Prefix)-24-45HB12 291⁄8 740 1 12 ⁄16 306 1 17 ⁄16 433 30 762 (Prefix)-30-45HB12 311⁄4 794 1215⁄16 328 185⁄16 465 36 914 (Prefix)-36-45HB12 333⁄8 848 13 13 ⁄16 351 9 19 ⁄16 497 6 152 (Prefix)-06-45HB12 2213⁄16 579 97⁄16 240 133⁄8 340 7 7 9 228 (Prefix)-09-45HB12 23 ⁄8 606 9 ⁄8 251 14 355 12 305 (Prefix)-12-45HB12 247⁄8 632 105⁄16 262 145⁄8 371 3 7 18 457 (Prefix)-18-45HB12 27 686 11 ⁄16 284 15 ⁄8 403 24 609 (Prefix)-24-45HB12 291⁄8 740 121⁄16 306 171⁄16 433 15 5 1 30 762 (Prefix)-30-45HB12 31 ⁄4 794 12 ⁄16 328 18 ⁄16 465 36 914 (Prefix)-36-45HB12 333⁄8 848 1313⁄16 351 199⁄16 497 579 7 9 ⁄16 240 7 6 For 4” Fittings 45˚ Horizontal Bend - Mitered Dimensions A B Catalog No. 152 (Prefix)-06-45HB12 13 22 ⁄16 7 3 13 ⁄8 340 9 228 (Prefix)-09-45HB12 23 ⁄8 606 9 ⁄8 251 14 355 12 305 (Prefix)-12-45HB12 247⁄8 632 105⁄16 262 145⁄8 371 3 7 18 457 (Prefix)-18-45HB12 27 686 11 ⁄16 284 15 ⁄8 403 24 609 (Prefix)-24-45HB12 291⁄8 740 121⁄16 306 171⁄16 433 15 5 1 30 762 (Prefix)-30-45HB12 31 ⁄4 794 12 ⁄16 328 18 ⁄16 465 36 914 (Prefix)-36-45HB12 333⁄8 848 1313⁄16 351 199⁄16 497 (Tray Widths - 6” thru 36” Radius 12”, 24” & 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered For 8” Fittings (Tray Widths - 6” thru 36” Radius 12”, 24” & 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered FCT-29 Cable Tray Systems Fiberglass - Fittings Horizontal Tee (HT) Two pair of splice plates with SS6 hardware included. -RBend Radius in. 12 mm 305 Tray Width in. 914 W in. mm in. 6 152 (Prefix)-06-HT12 1 19 ⁄4 489 38 965 9 228 (Prefix)-09-HT12 203⁄4 527 41 1041 565 44 1117 641 50 1270 717 56 1422 794 62 1575 870 68 1727 1 1 12 305 (Prefix)-12-HT12 22 ⁄4 18 457 (Prefix)-18-HT12 251⁄4 1 24 609 (Prefix)-24-HT12 28 ⁄4 30 762 (Prefix)-30-HT12 311⁄4 914 (Prefix)-36-HT12 1 34 ⁄4 1 mm R A Mitered Tee Prefix - 06 - HT 12 Radius Fitting Width To complete catalog number, insert fitting prefix. 6 152 (Prefix)-06-HT24 31 ⁄4 794 62 ⁄4 1581 9 228 (Prefix)-09-HT24 323⁄4 832 651⁄4 1657 12 305 (Prefix)-12-HT24 341⁄4 870 681⁄4 1734 18 457 (Prefix)-18-HT24 371⁄4 946 741⁄4 1886 For 3” Fittings (Tray Widths - 6” thru 24” • Radius 12” only) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All are mitered 1 1 24 609 (Prefix)-24-HT24 40 ⁄4 1022 80 ⁄4 2038 30 762 (Prefix)-30-HT24 431⁄4 1098 861⁄4 2191 36 914 (Prefix)-36-HT24 461⁄4 1175 921⁄4 2343 6 152 (Prefix)-06-HT36 431⁄4 1098 861⁄2 2191 3 1 9 228 (Prefix)-09-HT36 44 ⁄4 1136 89 ⁄2 2273 12 305 (Prefix)-12-HT36 461⁄4 1175 921⁄2 2343 1 1 18 457 (Prefix)-18-HT36 49 ⁄4 1251 98 ⁄2 2502 24 609 (Prefix)-24-HT36 521⁄4 1327 1041⁄2 2654 1 1 30 762 (Prefix)-30-HT36 55 ⁄4 1403 110 ⁄2 2807 36 914 (Prefix)-36-HT36 581⁄4 1479 1161⁄2 2959 (Prefix) See page FCT-27 for catalog number prefix. Dimensions for reference only, when critical contact factory. For 4” Fittings (Tray Widths - 6” thru 36” • Radius 12”, 24” & 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered For 6” Fittings (Tray Widths - 6” thru 36” • Radius 12”, 24” & 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered For 8” Fittings (Tray Widths - 6” thru 36” • Radius 12”, 24” & 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered Cable Tray Systems FCT-30 Fiberglass 36 609 B mm 36 24 Horizontal Tee - Mitered Dimensions A B Catalog No. Fiberglass - Fittings Horizontal Cross (HX) Three pair of splice plates with SS6 hardware included. B -RBend Radius Tray Width in. in. mm 6 W A R 12 305 Mitered Cross Fiberglass Prefix - 06 - HX 12 Radius Fitting Width To complete catalog number, insert fitting prefix. (Prefix) See page FCT-27 for catalog number prefix. Dimensions for reference only, when critical contact factory. 609 For 3” Fittings For 4” Fittings (Tray Widths - 6” thru 36” Radius 12”, 24” & 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered 36 914 (Prefix)-06-HX12 mm in. mm 1 489 38 965 3 19 ⁄4 9 228 (Prefix)-09-HX12 20 ⁄4 527 41 1041 305 (Prefix)-12-HX12 221⁄4 565 44 1117 1 18 457 (Prefix)-18-HX12 25 ⁄4 641 50 1270 24 609 (Prefix)-24-HX12 281⁄4 717 56 1422 1 30 762 (Prefix)-30-HX12 31 ⁄4 794 62 1575 36 914 (Prefix)-36-HX12 341⁄4 870 68 1727 6 152 (Prefix)-06-HX24 311⁄4 794 621⁄4 1581 832 651⁄4 1657 228 (Prefix)-09-HX24 3 32 ⁄4 1 1 12 305 (Prefix)-12-HX24 34 ⁄4 870 68 ⁄4 1734 18 457 (Prefix)-18-HX24 371⁄4 946 741⁄4 1886 1 1 24 609 (Prefix)-24-HX24 40 ⁄4 1022 80 ⁄4 2038 30 762 (Prefix)-30-HX24 431⁄4 1098 861⁄4 2191 36 (Tray Widths - 6” thru 24” • Radius 12” only) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All are mitered 152 in. 12 9 24 mm Horizontal Cross - Mitered Dimensions A B Catalog No. 914 (Prefix)-36-HX24 1 46 ⁄4 1 6 152 (Prefix)-06-HX36 43 ⁄4 9 228 (Prefix)-09-HX36 443⁄4 1 12 305 (Prefix)-12-HX36 46 ⁄4 18 457 (Prefix)-18-HX36 491⁄4 1 24 609 (Prefix)-24-HX36 52 ⁄4 30 762 (Prefix)-30-HX36 551⁄4 36 914 (Prefix)-36-HX36 1 58 ⁄4 1175 1 2343 1 2191 2273 92 ⁄4 1098 86 ⁄2 1136 891⁄2 1 1175 92 ⁄2 2343 1251 981⁄2 2502 1327 1 104 ⁄2 2654 1403 1101⁄2 2807 1479 1 116 ⁄2 2959 For 6” Fittings (Tray Widths - 6” thru 36” Radius 12”, 24” & 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered For 8” Fittings (Tray Widths - 6” thru 36” Radius 12”, 24” & 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered FCT-31 Cable Tray Systems Fiberglass - Fittings Reducers (LR) (SR) (RR) W2 One pair of splice plates with SS6 hardware included. W2 W2 A A A W1 W1 W1 Left Reducer Straight Reducer Right Reducer Prefix - 12 - SR 09 Width2 W2 Fitting Width1 W1 To complete catalog number, insert fitting prefix. 3” Fittings (Only available in W1 widths of 9”, 12”, 18” & 24”) 4”, 6” & 8” Fittings (Prefix) See page FCT-27 for catalog number prefix. Dimensions for reference only, when critical contact factory. Reducers are all of mitered construction. Tray Width W1 W2 in. 9 12 18 24 30 36 mm in. Left Hand Reducer A Catalog No. mm in. 1 Straight Reducer A Catalog No. mm in. Right Hand Reducer A Catalog No. mm in. mm 1 228 6 152 (Prefix)-09-LR06 17 ⁄2 444 (Prefix)-09-SR06 16 406 (Prefix)-09-RR06 17 ⁄2 444 305 6 9 152 228 (Prefix)-12-LR06 (Prefix)-12-LR09 201⁄2 171⁄2 521 444 (Prefix)-12-SR06 (Prefix)-12-SR09 171⁄2 16 444 406 (Prefix)-12-RR06 (Prefix)-12-RR09 201⁄2 171⁄2 521 444 457 6 9 12 152 228 305 (Prefix)-18-LR06 (Prefix)-18-LR09 (Prefix)-18-LR12 261⁄2 231⁄2 201⁄2 673 597 521 (Prefix)-18-SR06 (Prefix)-18-SR09 (Prefix)-18-SR12 201⁄2 19 171⁄2 521 482 444 (Prefix)-18-RR06 (Prefix)-18-RR09 (Prefix)-18-RR12 261⁄2 231⁄2 201⁄2 673 597 521 609 6 9 12 18 152 228 305 457 (Prefix)-24-LR06 (Prefix)-24-LR09 (Prefix)-24-LR12 (Prefix)-24-LR18 321⁄2 291⁄2 261⁄2 201⁄2 825 749 673 521 (Prefix)-24-SR06 (Prefix)-24-SR09 (Prefix)-24-SR12 (Prefix)-24-SR18 231⁄2 22 201⁄2 171⁄2 597 559 521 444 (Prefix)-24-RR06 (Prefix)-24-RR09 (Prefix)-24-RR12 (Prefix)-24-RR18 321⁄2 291⁄2 261⁄2 201⁄2 825 749 673 521 762 6 9 12 18 24 152 228 305 457 609 (Prefix)-30-LR06 (Prefix)-30-LR09 (Prefix)-30-LR12 (Prefix)-30-LR18 (Prefix)-30-LR24 381⁄2 351⁄2 321⁄2 261⁄2 201⁄2 978 902 825 673 521 (Prefix)-30-SR06 (Prefix)-30-SR09 (Prefix)-30-SR12 (Prefix)-30-SR18 (Prefix)-30-SR24 261⁄2 25 231⁄2 201⁄2 171⁄2 673 635 597 521 444 (Prefix)-30-RR06 (Prefix)-30-RR09 (Prefix)-30-RR12 (Prefix)-30-RR18 (Prefix)-30-RR24 381⁄2 351⁄2 321⁄2 261⁄2 201⁄2 978 902 825 673 521 914 6 9 12 18 24 30 152 228 305 457 609 762 (Prefix)-36-LR06 (Prefix)-36-LR09 (Prefix)-36-LR12 (Prefix)-36-LR18 (Prefix)-36-LR24 (Prefix)-36-LR30 441⁄2 411⁄2 381⁄2 321⁄2 261⁄2 201⁄2 1130 1054 978 825 673 521 (Prefix)-36-SR06 (Prefix)-36-SR09 (Prefix)-36-SR12 (Prefix)-36-SR18 (Prefix)-36-SR24 (Prefix)-36-SR30 291⁄2 28 261⁄2 231⁄2 201⁄2 171⁄2 749 711 673 597 521 444 (Prefix)-36-RR06 (Prefix)-36-RR09 (Prefix)-36-RR12 (Prefix)-36-RR18 (Prefix)-36-RR24 (Prefix)-36-RR30 441⁄2 411⁄2 381⁄2 321⁄2 261⁄2 201⁄2 1130 1054 978 825 673 521 Cable Tray Systems FCT-32 Fiberglass (Available in all W1 widths shown in chart) Fiberglass - Fittings Horizontal Reducing Tee (HT) Two pair of splice plates with SS6 hardware included. For 3” Fittings Prefix - 36 - 18 HT 24 (Radius 12” only W1 tray widths - 9”, 12”, 18” & 24” ) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All are mitered Radius Fitting Width2 W2 Width1 W1 To complete catalog number, insert fitting prefix. (Prefix) See page FCT-27 for catalog number prefix. Dimensions for reference only, when critical contact factory. Fiberglass For 4” Fittings (Radius 12”, 24” & 36” W1 tray widths - 9” thru 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered For 6” Fittings B (Radius 12”, 24” & 36” W1 tray widths - 9” thru 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered W1 A R W2 For 8” Fittings Mitered (Radius 12”, 24” & 36” W1 tray widths - 9” thru 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered (For dimensions, see chart on page 337) FCT-33 Cable Tray Systems Fiberglass - Fittings Horizontal Reducing Tee (HT) Mitered Fittings Tray Width W1 W2 in. 9 12 mm 228 305 in. 6 6 9 18 457 36 762 914 Cable Tray Systems 228 (Prefix)-12-06-HT* (Prefix)-12-09-HT* in. 3 20 ⁄4 1 22 ⁄4 1 22 ⁄4 1 6 152 (Prefix)-18-06-HT* 9 228 (Prefix)-18-09-HT* 251⁄4 305 (Prefix)-18-12-HT* 1 25 ⁄4 1 6 152 (Prefix)-24-06-HT* 28 ⁄4 9 228 (Prefix)-24-09-HT* 281⁄4 1 12 305 (Prefix)-24-12-HT* 28 ⁄4 18 457 (Prefix)-24-18-HT* 281⁄4 6 30 152 (Prefix)-09-06-HT* 12" Radius (305) 152 (Prefix)-30-06-HT* 1 31 ⁄4 1 9 228 (Prefix)-30-09-HT* 31 ⁄4 12 305 (Prefix)-30-12-HT* 311⁄4 1 18 457 (Prefix)-30-18-HT* 31 ⁄4 24 609 (Prefix)-30-24-HT* 311⁄4 1 A mm in. 527 1 565 565 38 ⁄2 1 38 ⁄2 1 41 ⁄2 1 641 38 ⁄2 641 411⁄2 641 1 44 ⁄2 1 717 38 ⁄2 717 411⁄2 1 717 44 ⁄2 717 501⁄2 794 B 1 38 ⁄2 1 794 41 ⁄2 794 441⁄2 1 794 50 ⁄2 794 561⁄2 1 24" Radius (609) mm in. 978 3 978 1054 32 ⁄4 1 34 ⁄4 1 34 ⁄4 1 978 37 ⁄4 1054 371⁄4 1130 1 37 ⁄4 1 978 40 ⁄4 1054 401⁄4 1 1130 40 ⁄4 1283 401⁄4 978 1 43 ⁄4 1 1054 43 ⁄4 1130 431⁄4 1 1283 43 ⁄4 1435 431⁄4 1 A mm in. 832 1 870 870 62 ⁄2 1 62 ⁄2 1 65 ⁄2 1 946 62 ⁄2 946 651⁄2 946 1 68 ⁄2 1 1022 62 ⁄2 1022 651⁄2 1 1022 68 ⁄2 1022 741⁄2 1098 1 62 ⁄2 1 1098 65 ⁄2 1098 681⁄2 1 1098 74 ⁄2 1098 801⁄2 1 B mm 1587 1587 1664 36" Radius (914) in. 3 44 ⁄4 1 46 ⁄4 1 46 ⁄4 1 A mm 1137 1175 1175 B in. 2197 1 2197 1 2273 1 2197 2273 86 ⁄2 86 ⁄2 89 ⁄2 1587 49 ⁄4 1251 86 ⁄2 1664 491⁄4 1251 891⁄2 1740 1 49 ⁄4 1 1251 1 2350 1 2197 2273 92 ⁄2 1587 52 ⁄4 1327 86 ⁄2 1664 521⁄4 1327 891⁄2 1 1740 52 ⁄4 1892 521⁄4 1587 1 55 ⁄4 1 1 1327 92 ⁄2 2350 1327 981⁄2 2502 1403 1 2197 1 2273 2350 86 ⁄2 1664 55 ⁄4 1403 89 ⁄2 1740 551⁄4 1403 921⁄2 1 mm 1 1 1892 55 ⁄4 1403 98 ⁄2 2502 2045 551⁄4 1403 1041⁄2 2654 1 1 6 152 (Prefix)-36-06-HT* 34 ⁄4 870 38 ⁄2 978 46 ⁄4 1175 62 ⁄2 1587 58 ⁄4 1480 86 ⁄2 2197 9 228 (Prefix)-36-09-HT* 341⁄4 870 411⁄2 1054 461⁄4 1175 651⁄2 1664 581⁄4 1480 891⁄2 2273 1 1 1 1 1 1 12 305 (Prefix)-36-12-HT* 34 ⁄4 870 44 ⁄2 1130 46 ⁄4 1175 68 ⁄2 1740 58 ⁄4 1480 92 ⁄2 2350 18 457 (Prefix)-36-18-HT* 341⁄4 870 501⁄2 1283 461⁄4 1175 741⁄2 1892 581⁄4 1480 981⁄2 2502 1 1 1 1 1 1 24 609 (Prefix)-36-24-HT* 34 ⁄4 870 56 ⁄2 1435 46 ⁄4 1175 80 ⁄2 2045 58 ⁄4 1480 104 ⁄2 2654 30 762 (Prefix)-36-30-HT* 341⁄4 870 621⁄2 1587 461⁄4 1175 861⁄2 2197 581⁄4 1480 1101⁄2 2807 FCT-34 Fiberglass 609 152 * Insert radius (12", 24” or 36") 25 ⁄4 12 24 mm Catalog No. Fiberglass - Fittings Horizontal Expanding Tee (HT) Two pair of splice plates with SS6 hardware included. For 3” Fittings Prefix - 18 - 36 HT 24 (Radius 12” only W1 tray widths - 6” thru 18” W2 tray widths - 9” thru 24”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All are mitered Radius Fitting Width2 W2 Width1 W1 To complete catalog number, insert fitting prefix. (Prefix) See page FCT-27 for catalog number prefix. Dimensions for reference only, when critical contact factory. Fiberglass For 4” Fittings (Radius 12”, 24” & 36” W1 tray widths - 6” thru 30”) W2 tray widths - 9” thru 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered For 6” Fittings B (Radius 12”, 24” & 36” W1 tray widths - 6” thru 30”) W2 tray widths - 9” thru 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered W1 R A W2 Mitered For 8” Fittings (For dimensions, see chart on page 339) (Radius 12”, 24” & 36” W1 tray widths - 6” thru 30”) W2 tray widths - 9” thru 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered FCT-35 Cable Tray Systems Fiberglass - Fittings Horizontal Expanding Tee (HT) Mitered Fittings Tray Width W1 W2 in. 6 12 152 228 305 in. 457 30 609 762 Cable Tray Systems in. 1 A mm in. B 1 mm in. 1 A mm in. 1 B 36" Radius (914) mm in. 1 A B mm in. 1 mm 9 228 (Prefix)-06-09-HT* 19 ⁄4 489 41 ⁄2 1054 31 ⁄4 794 65 ⁄2 1664 43 ⁄4 1098 89 ⁄2 2273 305 (Prefix)-06-12-HT* 191⁄4 489 441⁄2 1130 311⁄4 794 681⁄2 1740 431⁄4 1098 921⁄2 2349 1 1 1 1 1 1 18 457 (Prefix)-06-18-HT* 19 ⁄4 489 50 ⁄2 1283 31 ⁄4 794 74 ⁄2 1892 43 ⁄4 1098 98 ⁄2 2502 24 609 (Prefix)-06-24-HT* 191⁄4 489 561⁄2 1435 311⁄4 794 801⁄2 2045 431⁄4 1098 1041⁄2 2654 1 1 1 1 1 1 30 762 (Prefix)-06-30-HT* 19 ⁄4 489 62 ⁄2 1587 31 ⁄4 794 86 ⁄2 2197 43 ⁄4 1098 110 ⁄2 2807 36 914 (Prefix)-06-36-HT* 191⁄4 489 681⁄2 1740 311⁄4 794 921⁄2 2349 431⁄4 1098 1161⁄2 2959 12 305 (Prefix)-09-12-HT* 203⁄4 527 441⁄2 1130 323⁄4 832 681⁄2 1740 443⁄4 921⁄2 2349 3 1 3 1 3 136 1 18 457 (Prefix)-09-18-HT* 20 ⁄4 527 50 ⁄2 1283 32 ⁄4 832 74 ⁄2 1892 44 ⁄4 136 98 ⁄2 2502 24 609 (Prefix)-09-24-HT* 203⁄4 527 561⁄2 1435 323⁄4 832 801⁄2 2045 443⁄4 136 1041⁄2 2654 3 1 3 1 3 1 30 762 (Prefix)-09-30-HT* 20 ⁄4 527 62 ⁄2 1587 32 ⁄4 832 86 ⁄2 2197 44 ⁄4 136 110 ⁄2 2807 36 914 (Prefix)-09-36-HT* 203⁄4 527 681⁄2 1740 323⁄4 832 921⁄2 2349 443⁄4 136 1161⁄2 2959 18 457 (Prefix)-12-18-HT* 221⁄4 565 501⁄2 1283 341⁄4 870 741⁄2 1892 461⁄4 1175 981⁄2 2502 1 1 1 1 1 1 24 609 (Prefix)-12-24-HT* 22 ⁄4 565 56 ⁄2 1435 34 ⁄4 870 80 ⁄2 2045 46 ⁄4 1175 104 ⁄2 2654 30 762 (Prefix)-12-30-HT* 221⁄4 565 621⁄2 1587 341⁄4 870 861⁄2 2197 461⁄4 1175 1101⁄2 2807 914 (Prefix)-12-36-HT* 1 22 ⁄4 1 565 1 68 ⁄2 1 1740 1 34 ⁄4 1 870 1 92 ⁄2 1 2349 1 46 ⁄4 1175 1 1 2959 1 116 ⁄2 24 609 (Prefix)-18-24-HT* 25 ⁄4 641 56 ⁄2 1435 37 ⁄4 946 80 ⁄2 2045 49 ⁄4 1251 104 ⁄2 2654 30 762 (Prefix)-18-30-HT* 251⁄4 641 621⁄2 1587 371⁄4 946 861⁄2 2197 491⁄4 1251 1101⁄2 2807 36 24 * Insert radius (12", 24” or 36") 24" Radius (609) 12 36 18 mm 12" Radius (305) 914 (Prefix)-18-36-HT* 1 25 ⁄4 1 641 1 68 ⁄2 1 1740 1 37 ⁄4 1 946 1 92 ⁄2 1 2349 1 49 ⁄4 1251 1 1 3111 1 122 ⁄2 30 762 (Prefix)-24-30-HT* 28 ⁄4 717 62 ⁄2 1587 40 ⁄4 1022 86 ⁄2 2197 52 ⁄4 1327 110 ⁄2 2807 36 914 (Prefix)-24-36-HT* 281⁄4 717 681⁄2 1740 401⁄4 1022 921⁄2 2349 521⁄4 1327 1161⁄2 2959 36 914 (Prefix)-30-36-HT* 311⁄4 794 681⁄2 1740 431⁄4 1098 921⁄2 2349 551⁄4 1403 1161⁄2 2959 FCT-36 Fiberglass 9 mm Catalog No. Fiberglass - Fittings Horizontal Expanding/Reducing Cross (HX) Three pair of splice plates with SS6 hardware included. For 3” Fittings Prefix - 18 - 12 HX 12 (Radius 12” only W1 tray widths - 9” thru 24” W2 tray widths - 6” thru 18”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All are mitered Radius Fitting Width2 W2 Width1 W1 To complete catalog number, insert fitting prefix. (Prefix) See page FCT-27 for catalog number prefix. Dimensions for reference only, when critical contact factory. Fiberglass For 4” Fittings (Radius 12”, 24” & 36” W1 tray widths - 9” thru 36”) W2 tray widths - 6” thru 30”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered For 6” Fittings B (Radius 12”, 24” & 36” W1 tray widths - 9” thru 36”) W2 tray widths - 6” thru 30”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered W2 R A W1 For 8” Fittings Mitered (Radius 12”, 24” & 36” W1 tray widths - 9” thru 36”) W2 tray widths - 6” thru 30”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered (For dimensions, see chart on page 341) FCT-37 Cable Tray Systems Fiberglass - Fittings Horizontal Expanding/Reducing Cross (HX) Mitered Fittings Tray Width W1 W2 in. 9 12 18 228 305 457 609 in. 6 762 914 Cable Tray Systems (Prefix)-09-06-HX* in. 1 19 ⁄4 1 A mm in. 489 1 B 41 ⁄2 1 mm 1054 24" Radius (609) in. 1 31 ⁄4 1 A mm in. 794 1 65 ⁄2 1 B mm 1664 36" Radius (914) in. 1 43 ⁄4 1 A mm 1098 B in. mm 1 2273 1 89 ⁄2 6 152 (Prefix)-12-06-HX* 19 ⁄4 489 44 ⁄2 1130 31 ⁄4 794 68 ⁄2 1740 43 ⁄4 1098 92 ⁄2 2350 228 (Prefix)-12-09-HX* 203⁄4 527 441⁄2 1130 323⁄4 832 681⁄2 1740 443⁄4 1136 921⁄2 2350 6 152 (Prefix)-18-06-HX* 191⁄4 489 501⁄2 1283 311⁄4 794 741⁄2 1892 431⁄4 1098 981⁄2 2502 3 1 3 1 3 1 9 228 (Prefix)-18-09-HX* 20 ⁄4 527 50 ⁄2 1283 32 ⁄4 832 74 ⁄2 1892 44 ⁄4 1136 98 ⁄2 2502 12 305 (Prefix)-18-12-HX* 221⁄4 565 501⁄2 1283 341⁄4 870 741⁄2 1892 461⁄4 1175 981⁄2 2502 6 152 (Prefix)-24-06-HX* 191⁄4 489 561⁄2 1435 311⁄4 794 801⁄2 2045 431⁄4 1098 1041⁄2 2654 3 1 3 1 3 1 9 228 (Prefix)-24-09-HX* 20 ⁄4 527 56 ⁄2 1435 32 ⁄4 832 80 ⁄2 2045 44 ⁄4 1136 104 ⁄2 2654 12 305 (Prefix)-24-12-HX* 221⁄4 565 561⁄2 1435 341⁄4 870 801⁄2 2045 461⁄4 1175 1041⁄2 2654 457 (Prefix)-24-18-HX* 1 25 ⁄4 1 641 1 56 ⁄2 1 1435 1 37 ⁄4 1 946 1 80 ⁄2 1 2045 1 49 ⁄4 1 1 2654 1 1251 104 ⁄2 6 152 (Prefix)-30-06-HX* 19 ⁄4 489 62 ⁄2 1587 31 ⁄4 794 86 ⁄2 2197 43 ⁄4 1098 110 ⁄2 2807 9 228 (Prefix)-30-09-HX* 203⁄4 527 621⁄2 1587 323⁄4 832 861⁄2 2197 443⁄4 1136 1101⁄2 2807 1 1 1 1 1 1 12 305 (Prefix)-30-12-HX* 22 ⁄4 565 62 ⁄2 1587 34 ⁄4 870 86 ⁄2 2197 46 ⁄4 1175 110 ⁄2 2807 18 457 (Prefix)-30-18-HX* 251⁄4 641 621⁄2 1587 371⁄4 946 861⁄2 2197 491⁄4 1251 1101⁄2 2807 24 36 152 12" Radius (305) 9 18 30 mm * Insert radius (12", 24” or 36") 609 (Prefix)-30-24-HX* 1 28 ⁄4 1 717 1 62 ⁄2 1 1587 1 40 ⁄4 1 1022 1 86 ⁄2 2197 1 1 52 ⁄4 1 1 2807 1 1327 110 ⁄2 6 152 (Prefix)-36-06-HX* 19 ⁄4 489 68 ⁄2 1740 31 ⁄4 794 104 ⁄2 2654 43 ⁄4 1098 128 ⁄2 3264 9 228 (Prefix)-36-09-HX* 203⁄4 527 681⁄2 1740 323⁄4 832 1041⁄2 2654 443⁄4 1136 1281⁄2 3264 1 1 1 1 1 1 12 305 (Prefix)-36-12-HX* 22 ⁄4 565 68 ⁄2 1740 34 ⁄4 870 104 ⁄2 2654 46 ⁄4 1175 128 ⁄2 3264 18 457 (Prefix)-36-18-HX* 251⁄4 641 681⁄2 1740 371⁄4 946 1041⁄2 2654 491⁄4 1251 1281⁄2 3264 1 1 1 1 1 1 24 609 (Prefix)-36-24-HX* 28 ⁄4 717 68 ⁄2 1740 40 ⁄4 1022 104 ⁄2 2654 52 ⁄4 1327 128 ⁄2 3264 30 762 (Prefix)-36-30-HX* 311⁄4 794 681⁄2 1740 431⁄4 1098 1041⁄2 2654 551⁄4 1403 1281⁄2 3264 FCT-38 Fiberglass 24 mm Catalog No. Fiberglass - Fittings Vertical Bends 90° (VO) (VI) Vertical Outside Bend Vertical Inside Bend VO VI B R A A R B 90˚ (VO) Mitered 90˚ (VI) Mitered One pair of splice plates with SS6 hardware included. Prefix - 06 - 90 VI 24 Fiberglass Prefix - 06 - 90 VO 24 Radius Fitting Angle Width To complete catalog number, insert fitting prefix. Radius Fitting Angle Width To complete catalog number, insert fitting prefix. (Prefix) See page FCT-27 for catalog number prefix. Dimensions for reference only, when critical contact factory. For 3” Fittings For 6” Fittings (Radius 12” only • Tray widths - 6” thru 24”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All are mitered (Radius 12”, 24” & 36” Tray widths - 6” thru 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered For 4” Fittings For 8” Fittings (Radius 12”, 24” & 36” Tray widths - 6” thru 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered (Radius 12”, 24” & 36” Tray widths - 6” thru 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered FCT-39 Cable Tray Systems Fiberglass - Fittings Vertical Bends 90° (VO) (VI) -RBend Radius in. 12 36 305 609 914 Catalog No. in. mm 6 152 (Prefix)-06-90(*)12 9 228 (Prefix)-09-90(*)12 12 305 (Prefix)-12-90(*)12 18 457 (Prefix)-18-90(*)12 24 609 (Prefix)-24-90(*)12 30 762 (Prefix)-30-90(*)12 36 914 (Prefix)-36-90(*)12 6 152 (Prefix)-06-90(*)24 9 228 (Prefix)-09-90(*)24 12 305 (Prefix)-12-90(*)24 18 457 (Prefix)-18-90(*)24 24 609 (Prefix)-24-90(*)24 30 762 (Prefix)-30-90(*)24 36 914 (Prefix)-36-90(*)24 6 152 (Prefix)-06-90(*)36 9 228 (Prefix)-09-90(*)36 12 305 (Prefix)-12-90(*)36 18 457 (Prefix)-18-90(*)36 24 609 (Prefix)-24-90(*)36 30 762 (Prefix)-30-90(*)36 36 914 (Prefix)-36-90(*)36 90˚ Mitered Vertical Outside Bend Vertical Inside Bend A B A B in. mm in. mm in. mm in. mm 205⁄8 524 205⁄8 524 205⁄8 524 205⁄8 524 2831⁄32 735 2831⁄32 735 2831⁄32 735 2831⁄32 735 3715⁄16 963 3715⁄16 963 3715⁄16 963 3715⁄16 963 (*) Insert ‘VO’ for Vertical Outside Bend or ‘VI’ for Vertical Inside Bend. Cable Tray Systems FCT-40 Fiberglass 24 mm Tray Width Fiberglass - Fittings Vertical Bends 45° (VO) (VI) Vertical Outside Bend Vertical Inside Bend VO VI B C C R A A R C C B 45˚ (VO) Mitered 45˚ (VI) Mitered One pair of splice plates with SS6 hardware included. Prefix - 06 - 45 VI 24 Fiberglass Prefix - 06 - 45 VO 24 Radius Fitting Angle Width To complete catalog number, insert fitting prefix. Radius Fitting Angle Width To complete catalog number, insert fitting prefix. (Prefix) See page FCT-27 for catalog number prefix. Dimensions for reference only, when critical contact factory. For 3” Fittings For 6” Fittings (Radius 12” only • Tray widths - 6” thru 24”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All are mitered (Radius 12”, 24” & 36” Tray widths - 6” thru 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered For 4” Fittings For 8” Fittings (Radius 12”, 24” & 36” Tray widths - 6” thru 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered (Radius 12”, 24” & 36” Tray widths - 6” thru 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered FCT-41 Cable Tray Systems Fiberglass - Fittings Vertical Bends 45° (VO) (VI) 45˚ Mitered -RBend Radius in. 12 36 305 609 914 Vertical Outside Bend A Catalog No. in. mm 6 152 (Prefix)-06-45(*)12 9 228 (Prefix)-09-45(*)12 12 305 (Prefix)-12-45(*)12 18 457 (Prefix)-18-45(*)12 24 609 (Prefix)-24-45(*)12 30 762 (Prefix)-30-45(*)12 36 914 (Prefix)-36-45(*)12 6 152 (Prefix)-06-45(*)24 9 228 (Prefix)-09-45(*)24 12 305 (Prefix)-12-45(*)24 18 457 (Prefix)-18-45(*)24 24 609 (Prefix)-24-45(*)24 30 762 (Prefix)-30-45(*)24 36 914 (Prefix)-36-45(*)24 6 152 (Prefix)-06-45(*)36 9 228 (Prefix)-09-45(*)36 12 305 (Prefix)-12-45(*)36 18 457 (Prefix)-18-45(*)36 24 609 (Prefix)-24-45(*)36 30 762 (Prefix)-30-45(*)36 36 914 (Prefix)-36-45(*)36 B C A B C in. mm in. mm in. mm in. mm in. mm in. mm 201⁄2 521 81⁄2 216 12 305 265⁄32 664 1027⁄32 275 155⁄16 389 2831⁄32 736 12 305 1631⁄32 431 361⁄16 916 1415⁄16 379 211⁄8 537 377⁄16 951 151⁄2 394 2115⁄16 557 46 1168 191⁄32 483 2615⁄16 684 (*) Insert ‘VO’ for Vertical Outside Bend or ‘VI’ for Vertical Inside Bend. 60˚ and 30˚ vertical bends available in mitered construction. Cable Tray Systems Vertical Inside Bend Fiberglass 24 mm Tray Width FCT-42 Fiberglass - Fittings Vertical Tee Up (VTU) Vertical Tee Down (VT) Vertical Tee Down Two pair of splice plates with SS6 hardware included. Vertical Tee Up C B R A A R B C Fiberglass (VT) Mitered C Dimension = 2 x B + Side Rail Height (VTU) Mitered Prefix - 06 - VT 24 (Prefix) See page FCT-27 for catalog number prefix. Dimensions for reference only, when critical contact factory. Radius Fitting Width To complete catalog number, insert fitting prefix. C Dimension = 2 x B + Side Rail Height For 3” Fittings For 6” Fittings (Radius 12” only • Tray widths - 6” thru 24”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All are mitered (Radius 12”, 24” & 36” Tray widths - 6” thru 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered For 4” Fittings For 8” Fittings (Radius 12”, 24” & 36” Tray widths - 6” thru 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered (Radius 12”, 24” & 36” Tray widths - 6” thru 36”) Polyester, Vinyl Ester, Zero Halogen/Dis-Stat All radius are mitered FCT-43 Cable Tray Systems Fiberglass - Fittings Vertical Tee Up (VTU) Vertical Tee Down (VT) -RBend Radius in. 12 36 305 609 914 Catalog No. in. mm 6 152 (Prefix)-06-(*)12 9 228 (Prefix)-09-(*)12 12 305 (Prefix)-12-(*)12 18 457 (Prefix)-18-(*)12 24 609 (Prefix)-24-(*)12 30 762 (Prefix)-30-(*)12 36 914 (Prefix)-36-(*)12 6 152 (Prefix)-06-(*)24 9 228 (Prefix)-09-(*)24 12 305 (Prefix)-12-(*)24 18 457 (Prefix)-18-(*)24 24 609 (Prefix)-24-(*)24 30 762 (Prefix)-30-(*)24 36 914 (Prefix)-36-(*)24 6 152 (Prefix)-06-(*)36 9 228 (Prefix)-09-(*)36 12 305 (Prefix)-12-(*)36 18 457 (Prefix)-18-(*)36 24 609 (Prefix)-24-(*)36 30 762 (Prefix)-30-(*)36 36 914 (Prefix)-36-(*)36 Mitered Vertical Tee Down A B in. mm in. mm in. mm in. 205⁄8 524 205⁄8 524 205⁄8 524 205⁄8 524 29 736 29 736 29 736 29 736 3715⁄16 963 3715⁄16 963 3715⁄16 963 3715⁄16 963 (*) Insert ‘VT’ for Vertical Tee Down or ‘VTU’ for Vertical Tee Up. Cable Tray Systems Vertical Tee Up A B FCT-44 mm Fiberglass 24 mm Tray Width Fiberglass - Covers & Cover Accessories Covers Material Thickness: 1⁄8" (3) Cover Length: 10' (3m) Standard Mounting Hardware: (10 each) #10 x 1⁄2" stainless, self drilling screws provided with each section Covers F Peaked Cover provides 1 to 5 pitch C - 24 - 120 Length or fitting description Width Rail design Material F FV FA FP FVP FAP C C C C C C - 24 24 24 24 24 24 - 120 120 120 120 120 120 = = = = = = Quantity of Standard Cover Clamps Required Straight Section 60" or 72" ........4 pcs. Straight Section 120" or 144" ....6 pcs. Horizontal/Vertical Bends............4 pcs. Tees ............................................6 pcs. Crosses ......................................8 pcs. Flat polyester Flat vinyl ester Flat zero halogen/Dis-Stat Peaked polyester Peaked vinyl ester Peaked zero halogen/Dis-Stat Note: When using the Heavy Duty Cover Clamp, only one-half the number of clamps stated above is required. Fiberglass Peaked covers available for straight sections only. Standard Cover Clamp Heavy Duty Cover Clamp Peaked Cover Clamp • Furnished in pairs with hardware. Recommended for outdoor service. • W = tray width • Heavy duty cover clamp available for flat covers only • W = tray width Catalog No. Catalog No. 9(Δ)-9013 9(Δ)-9014 9(Δ)-9016 Side Rail Height in. mm 3 4 6 76 101 152 Side Rail Height in. 9F-W-9034 9F-W-9044 9F-W-9064 9F-W-9084 3 4 6 8 Catalog No. mm 76 101 152 203 9F-W-9034P 9F-W-9044P 9F-W-9064P 9F-W-9084P in. mm 3 4 6 8 76 101 152 203 Thermo Plastic Drive Rivet Material Designations (Δ) Insert one of the following material designations when required. F = Polyester Resin (Example: 9F-9013) FV = Vinyl Ester Resin (Example: 9FV-9013) FA = Zero Halogen/Dis-Stat Resin (Example: 9FA-9013) Sold individually. Shipped in packages of 25 pcs. Catalog No. Green = Fastest shipped items Side Rail Height Black = Normal lead-time items FCT-45 TPDR Red = Normally long lead-time items Cable Tray Systems Fiberglass Tray - Accessories Part Number with Hardware Explanation Note: All hardware is 3/8” Hardware Option 316 Stainless Steel SS6 Example: 9F-4004 SS6: pair of 4-hole splice plates for 4" (101) system with stainless steel hardware 9FV-8006 SS6: pair of 8-hole vinyl ester splice plates for 6" (152) system with stainless steel hardware Standard Lay-In Splice Plates Expansion Splice Plate Included in needed quantities with tray section. • Furnished in pairs • Order only pairs of splice plates needed for field fabrication. • SS6 hardware supplied as standard - use SS6 suffix. • Other hardware available, specify by hardware suffix. Hardware other than SS6 is considered special. L-shaped, lay-in style Material Fiberglass Height • Furnished in pairs Material Fiberglass Catalog No. 3" (76) 9(Δ)-4003SS6 3" (76) 9(Δ)-4013SS6 4" (101) 9(Δ)-4014SS6 6" (152) 9(Δ)-8016SS6 8" (203) 9(Δ)-8018SS6 4" (101) 9(Δ)-4004SS6 (152) 9(Δ)-8006SS6 Vertical Adjustable Splice Plates 8" (203) 9(Δ)-8008SS6 These plates provide for changes in elevation that do not conform to standard vertical fittings. • Furnished in pairs Material Height Fiberglass Catalog No. 3" (76) 9(Δ)-4053SS6 4" (101) 9(Δ)-4054SS6 6" (152) 9(Δ)-8056SS6 8" (203) 9(Δ)-8058SS6 Height Catalog No. 3" (76) 9(Δ)-4023SS6 4" (101) 9(Δ)-4024SS6 6" (152) 9(Δ)-8026SS6 8" (203) 9(Δ)-8028SS6 Horizontal Adjustable Splice Plates These plates provide for changes in the horizontal direction that do not conform to standard fittings. • Furnished in pairs • Stainless steel hinges, FRP body Material Height Catalog No. Blind End Plate 3" (76) 9(Δ)-4033SS6 This plate forms a closure for any tray that dead ends. • Furnished as one plate • W = tray width 4" (101) 9(Δ)-4034SS6 Material Fiberglass Height Fiberglass (76) 4" (101) 9(Δ)-1084-WSS6 6" (152) 9(Δ)-1086-WSS6 8" (203) 9(Δ)-1088-WSS6 9(Δ)-8036SS6 (203) 9(Δ)-8038SS6 These splice plates provide for changes in side rail heights. • Furnished in pairs 9(Δ)-1083-WSS6 Material Height 8" to 6" 8" to 4" Fiberglass 6" to 3" 6" to 4" 4" to 3" (Δ) See page 352 for material selection Cable Tray Systems (152) 8" Step Down Splice Plates Catalog No. 3" 6" (203 to 152) (203 to 101) (152 to 76) (152 to 101) (101 to 76) Catalog No. 9(Δ)-8086SS6 9(Δ)-8084SS6 9(Δ)-8063SS6 9(Δ)-8064SS6 9(Δ)-4043SS6 Dimensions shown in parentheses are in millimeters, unless otherwise specified. FCT-46 Fiberglass Tray to Box Splice Plates Fiberglass Catalog No. 6" These plates are used to attach the end of a tray run to a distribution box or control center. • Furnished in pairs Material Height Fiberglass Tray - Accessories Horizontal and Vertical Splice Plates All splice plate hardware is 3⁄8 ". All hardware is SS6 (Stainless Steel 316). Horizontal Splice Plates Fiberglass • Furnished in pairs Catalog No. 90˚ Catalog No. 45˚ Catalog No. 30˚ 9(Δ)-4903HSS6 9(Δ)-4904HSS6 9(Δ)-8906HSS6 9(Δ)-8908HSS6 9(Δ)-4453HSS6 9(Δ)-4454HSS6 9(Δ)-8456HSS6 9(Δ)-8458HSS6 9(Δ)-4303HSS6 9(Δ)-4304HSS6 9(Δ)-8306HSS6 9(Δ)-8308HSS6 Vertical Splice Plates • Furnished in pairs Catalog No. 90˚ 9(Δ)-4903VSS6 9(Δ)-4904VSS6 9(Δ)-8906VSS6 9(Δ)-8908VSS6 Catalog No. 45˚ 9(Δ)-4453VSS6 9(Δ)-4454VSS6 9(Δ)-8456VSS6 9(Δ)-8458VSS6 Standard lay-in splice plates with SS6 hardware included with tray sections. Splice Plates are available in pairs and are a separate order item. They are not automatically supplied with tray sections. FCT-47 Catalog No. 30˚ 9(Δ)-4303VSS6 9(Δ)-4304VSS6 9(Δ)-8306VSS6 9(Δ)-8308VSS6 (Δ) See page FCT-45 for material selection Cable Tray Systems Fiberglass Tray - Accessories Ladder Drop-Out Barriers Specially-designed Ladder Drop-Outs provide a rounded surface with adequate radius to protect cable as it exits from the tray, preventing damage to insulation. • 4" (101) radius • W = tray width • Furnished with #10 x 1⁄2" self-drilling stainless steel screws Catalog No. Side Rail Height 72(Δ)-120 73(Δ)-120 75(Δ)-120 77(Δ)-120 Catalog No. 9(Δ)-1104-W in. mm 3" 4" 6" 8" (76) (101) (152) (203) Flexible Horizontal Barrier Kit Catalog No. One kit allows up to a 36" (914) radius position of the barrier. Side Rail Height 72(Δ)-90HBFL 73(Δ)-90HBFL 75(Δ)-90HBFL 77(Δ)-90HBFL in. mm 3" 4" 6" 8" (76) (101) (152) (203) Kit Contents: 1 pc — 72" (1829) Straight Barrier 4 pc — 9F-9002 Barrier Strip Clip 8 pc — Thermo Plastic Drive Rivet 4 pc — #10 x 3⁄4" Stainless Steel Self-Drilling Screw Assembly required — directions included. Clamp/Guide - Fiberglass Vertical Bend Barriers 7* (Δ) - 90 VO 24 Radius VI or VO Angle Material Barrier Size VO * Insert 2 for 3" (76) siderail height 3 for 4" (101) siderail height 5 for 6" (152) siderail height Catalog No. Fiberglass Conduit to Cable Tray Adapter • For rigid or PVC conduit • Standard hardware is 316 stainless steel • Add ‘N’ to end of part number if non-metallic hardware is preferred 9F-1208 Resin Seal Kit To reseal fiberglass after field modifications. • 1 pint (473ml) Contents: Sealant and Applicator. Catalog No. 9FV-2008 9FV-2009 9FV-2010 9FV-2011 9FV-2012 9FV-2013 9FV-2014 9FV-2015 9FV-2016 9FV-2017 Resin Seal Kit Catalog No. RSK-010 Dimensions shown in parentheses are in millimeters, unless otherwise specified. Cable Tray Systems Fiberglass Nonmetallic • Designed for 3⁄8" hardware - not included • Combination hold down clamp and guide • Material: Glass reinforced polyurathane • Sold in pairs FCT-48 Conduit Size in. mm 0.50 0.75 1.00 1.25 1.50 2.00 2.50 3.00 3.50 4.00 15 20 25 32 40 50 65 80 90 100 VI Fiberglass - Cable Channel & Fittings Straight Section • Load data was interpolated from CSA testing. • Loads shown are for FCCN series. • Loads shown are for 6 ft. (1.83m) span with deflection of .7 (18.26) inches. One pair of splice plates included with each straight section. FCC Fiberglass Cable Channel Ventilated Catalog No. Fiberglass Ventilated Width Length Non-Ventilated in. mm ft. m (*)-03-120 (*)N-03-120 3 76 10 3 (*)-03-240 (*)N-03-240 3 76 20 6 (*)-04-120 (*)N-04-120 4 101 10 3 (*)-04-240 (*)N-04-240 4 101 20 6 (*)-06-120 (*)N-06-120 6 152 10 3 (*)-06-240 (*)N-06-240 6 152 20 6 (*)-08-120 (*)N-08-120 8 203 10 3 (*)-08-240 (*)N-08-240 8 203 20 6 Height FCCN Fiberglass Cable Channel Non-Ventilated Load in. mm Lbs/Ft kg/m 1 25 8 12 1 1 ⁄8 28 12 18 15⁄8 35 58 86 23⁄16 55 87 129 (*) Insert material type straight sections FCC for Polyester Resin FCCV for Vinyl Ester Resin FCCA for Zero Halogen/Dis-Stat Resin Cable Channel Fittings All fittings are of mitered construction with 12" (305) radius. One pair of splice plates included. VO Horizontal 3" series 4" series 6" series 8" series 90˚ (†)N-03-90HB12 (†)N-04-90HB12 (†)N-06-90HB12 (†)N-08-90HB12 45˚ (†)N-03-45HB12 (†)N-04-45HB12 (†)N-06-45HB12 (†)N-08-45HB12 Vertical 3" series 4" series 6" series 8" series 90˚ (†)N-03-90V*12 (†)N-04-90V*12 (†)N-06-90V*12 (†)N-08-90V*12 45˚ (†)N-03-45V*12 (†)N-04-45V*12 (†)N-06-45V*12 (†)N-08-45V*12 One pair of splice plates included. VI Green = Fastest shipped items (†) Insert material type for fittings FCC for Polyester Resin FCCV for Vinyl Ester Resin FCCA for Zero Halogen/Dis-Stat Resin Black = Normal lead-time items FCT-49 Red = Normally long lead-time items Cable Tray Systems Fiberglass - Cable Channel Fittings & Accessories Cable Channel Fittings All fittings are of mitered construction with 12" (305) radius. Horizontal Tees Horizontal Crosses Catalog No. FCC(†)N-03-HT12 FCC(†)N-04-HT12 FCC(†)N-06-HT12 FCC(†)N-08-HT12 Two pair of splice plates included. Catalog No. Width in. mm 3 4 6 8 76 101 152 203 (†) See page fitting material selection bottom of page FCT-49 FCC(†)N-03-HX12 FCC(†)N-04-HX12 FCC(†)N-06-HX12 FCC(†)N-08-HX12 Three pair of splice plates included. Width in. mm 3 4 6 8 76 101 152 203 (†) See page fitting material selection bottom of page FCT-49 Cable Channel Splice Plates Splice Plates Expansion Splice Plates (pairs) (pairs) Included with tray sections. Catalog No. 9(Δ)-1001 SS6 9(Δ)-1013 SS6 Horizontal 90˚ Splice Plates Horizontal 45˚ Splice Plates (pairs) (pairs) Catalog No. Catalog No. 9(Δ)-1451H SS6 9(Δ)-1901H SS6 Horizontal 30˚ Splice Plates Vertical 90˚ Splice Plates (pairs) (pairs) Catalog No. Catalog No. 9(Δ)-1901V SS6 9(Δ)-1301H SS6 Splice plates included with cable channel sections. Standard hardware for splice plates is 1/4”-20 (316SS). Cable Tray Systems Fiberglass Catalog No. (Δ) See page FCT-49 for material selection FCT-50 Fiberglass - Cable Channel Accessories Cable Channel Splice Plates Vertical 45˚ Splice Plates Vertical 30˚ Splice Plates (pairs) (pairs) Catalog No. Catalog No. 9(Δ)-1451V SS6 9(Δ)-1301V SS6 Horizontal Adjustable Splice Plates Vertical Adjustable Splice Plates Stainless steel hinge FRP body Catalog No. Catalog No. 9(Δ)-1023 SS6 9(Δ)-1033 SS6 Fiberglass Uses 3/8”-16 hardware. Uses 3/8”-16 hardware. (Δ) See page FCT-49 for material selection Splice plates included with cable channel sections. Standard hardware for splice plates is 1/4”-20 (316SS). Hardware for adjustable splice plates is 3/8”-16 (316SS). Cable Channel Clamps Expansion Guide Clamp Hold-Down Clamp (one clamp) • Order 1/2" hardware separately (one clamp) • Order 1/2" hardware separately Catalog No. in. Width mm Catalog No. in. mm 9SS6-1248-3 9SS6-1248-4 9SS6-1248-6 9SS6-1248-8 3 4 6 8 76 101 152 203 9SS6-1247-3 9SS6-1247-4 9SS6-1247-6 9SS6-1247-8 3 4 6 8 76 101 152 203 Green = Fastest shipped items Black = Normal lead-time items FCT-51 Width Red = Normally long lead-time items Cable Tray Systems Fiberglass - Appendix Marine Rung Cable Tray/Fiberglass Patent Pending Features: • For Coast Guard Requirements - Allows stainless steel banding of cables - 5/32" (15.88) slots 1” (25.40) on centers - Accommodates up to 5/8" (.625) banding • Has applications on land - Vertical installation - Any location where extra cable positioning is required • Designed for B-Line Fiberglass Series Cable Trays • Part Number Indication - Add MR after rung spacing - Example: 46F09MR-36-240 Fiberglass Rung design provides: - 2" (50.80) cable support surface - Both mechanical and adhesive rung to side rail connection 1" (25.40) 1" (25.40) 5/32" (3.97) 1" (25.40) 2" (50.80) Cable Tray Systems FCT-52 Barrier Bridge Straight Section Barrier Cable Bridge Elevation Brace Hardware Kit Barrier Bridge The Barrier Bridge System is made up of four key components: the Elevation Brace, the Cable Bridge, the Straight Section Barrier, and Hardware Kit(s). To build a Barrier Bridge, you need to know about your cable tray and your cable runs. Most of the information is already known when you order your tray system. Here is what you need to know: Cable Tray • • • • • Cable Runs Height or Loading Depth Material Width Fitting Type (HT / HX) Fitting Radius • Number of Runs • Approximate Width and Relative Location of Each Run Use the tables on pages BBA-3 through BBA-10 to select your parts. Also select a hardware kit from page BBA-11. BBA-1 Cable Tray Systems Barrier Bridge Component Numbering System Elevation Brace The Elevation Brace divides the lower level of cables, much like a standard divider/barrier strip. It also supports the Cable Bridge. 7 3 A - EB 24 Cable Tray Barrier Loading Depth 3 = 3” (76mm) (4” Siderail) 4 = 4” (101mm) (5” Siderail) 5 = 5” (127mm) (6” Siderail) 6 = 6” (152mm) (7” or 8” Siderail) Material A = Aluminum P = Pre-Galvanized G = Hot Dip Galvanized SS6 = Stainless Steel Type 316 Elevation Brace Length 24 = 24” (609mm) 60 = 60” (1524mm) Cable Bridge The Cable Bridge supports and retains the upper level of cables. 7 3 A - 12 - CB 20 Cable Tray Barrier Material A = Aluminum P = Pre-Galvanized G = Hot Dip Galvanized SS6 = Stainless Steel Type 316 Bridge Width 03 = 3” (76mm) 06 = 6” (152mm) 09 = 9” (228mm) 12 = 12” (305mm) 18 = 18” (457mm) 24 = 24” (609mm) 30 = 30” (762mm) 36 = 36” (914mm) 42 = 42” (1067mm) Cable Bridge Length 05 = 4.5” (114mm) 08 = 7.5” (190mm) 11 = 10.5” (267mm) 14 = 13.5” (343mm) 17 = 16.5” (419mm) 20 = 19.5” (495mm) 23 = 22.5” (571mm) 26 = 25.5” (648mm) 29 = 28.5” (724mm) 32 = 31.5” (800mm) 35 = 34.5” (976mm) 38 = 37.5” (952mm) 44 = 43.5” (1105mm) 50 = 49.5” (1257mm) 53 = 52.5” (1333mm) B-Line Sales Engineers are available to assist you in selecting parts for a Barrier Bridge System. Phone (800) 851-7415 ext. 366 Cable Tray Systems BBA-2 Barrier Bridge Loading Depth 3 = 3” (76mm) (4” Siderail) 4 = 4” (101mm) (5” Siderail) 5 = 5” (127mm) (6” Siderail) 6 = 6” (152mm) (7” or 8” Siderail) Barrier Bridge Horizontal Tee, Two Cable Runs Cable Bridge for ‘B’ Run Straight Section Barrier Barrier Bridge Elevation Brace Tee Fitting Use the table on page BBA-4 to select parts needed to build your Barrier Bridge 1. On the left, find the width of your tray system. 2. In the second column, select the width of you cable runs within the tray. B-Line recommends that thicker cables are the ‘A’ run. 3. Move across the chart until you reach the column that is labeled with the radius of your fitting. The box contains both the quantity and the catalog number of the parts needed for the Barrier Bridge 4. Then select a hardware kit from page BBA-11. BBA-3 Cable Tray Systems Barrier Bridge Horizontal Tee, Two Cable Runs Tray Width 6” (152mm) 9” (228mm) 12” (305mm) 18” (457mm) ‘B’ Smaller Cable Run 03 03 06 03 03 06 03 09 09 03 06 06 12 06 06 12 09 09 18 06 06 18 2 runs 12" and 12" 12 12 (1) : 7 # *-12-CB14 (2) : 7 # *-EB24 2 runs 24" and 06" 24 06 (1) : 7 # *-06-CB26 (2) : 7 # *-EB24 06 24 18 12 2 runs 12" and 18" 12 18 (1) : 7 # *-18-CB14 (3) : 7 # *-EB24 2 runs 30" and 06" 30 06 (1) : 7 # *-06-CB32 (2) : 7 # *-EB24 06 30 24 12 2 runs 12" and 24" 12 24 (1) : 7 # *-24-CB14 (3) : 7 # *-EB24 2 runs 18" and 18" 18 18 (1) : 7 # *-18-CB20 (3) : 7 # *-EB24 Description 2 runs 03" and 03" 2 runs 06" and 03" 2 runs 03" and 06" 2 runs 03" and 09" 2 runs 09" and 03" 2 runs 06" and 06" 2 runs 12" and 06" 2 runs 06" and 12" 2 runs 09" and 09" 24” (609mm) 30” (762mm) 2 runs 18" and 06" 2 runs 06" and 18" 2 runs 06" and 24" 2 runs 18" and 12" 2 runs 06" and 30" 2 runs 24" and 12" 12" (305mm) (1) : 7 # *-03-CB11 (2) : 7 # *-EB24 (1) : 7 # *-06-CB11 (2) : 7 # *-EB24 (1) : 7 # *-09-CB11 (2) : 7 # *-EB24 (1) : 7 # *-12-CB14 (2) : 7 # *-EB24 (1) : 7 # *-03-CB14 (2) : 7 # *-EB24 (1) : 7 # *-06-CB11 (2) : 7 # *-EB24 (1) : 7 # *-06-CB14 (2) : 7 # *-EB24 (1) : 7 # *-09-CB11 (2) : 7 # *-EB24 (1) : 7 # *-09-CB14 (2) : 7 # *-EB24 (1) : 7 # *-12-CB11 (2) : 7 # *-EB24 (1) : 7 # *-12-CB17 (2) : 7 # *-EB24 (1) : 7 # *-18-CB14 (3) : 7 # *-EB24 (1) : 7 # *-03-CB17 (2) : 7 # *-EB24 (1) : 7 # *-09-CB11 (2) : 7 # *-EB24 (1) : 7 # *-06-CB14 (2) : 7 # *-EB24 (1) : 7 # *-06-CB17 (2) : 7 # *-EB24 (1) : 7 # *-12-CB11 (2) : 7 # *-EB24 (1) : 7 # *-09-CB14 (2) : 7 # *-EB24 (1) : 7 # *-09-CB17 (3) : 7 # *-EB24 (1) : 7 # *-18-CB11 (2) : 7 # *-EB24 (1) : 7 # *-12-CB14 (2) : 7 # *-EB24 (1) : 7 # *-12-CB20 (2) : 7 # *-EB24 (1) : 7 # *-24-CB14 (3) : 7 # *-EB24 (1) : 7 # *-18-CB17 (3) : 7 # *-EB24 (1) : 7 # *-06-CB14 (2) : 7 # *-EB24 (1) : 7 # *-12-CB08 (2) : 7 # *-EB24 (1) : 7 # *-09-CB11 (2) : 7 # *-EB24 (1) : 7 # *-06-CB20 (2) : 7 # *-EB24 (1) : 7 # *-18-CB08 (3) : 7 # *-EB24 (1) : 7 # *-24-CB08 (3) : 7 # *-EB24 (1) : 7 # *-12-CB20 (2) : 7 # *-EB24 (1) : 7 # *-30-CB08 (3) : 7 # *-EB24 (1) : 7 # *-12-CB26 (2) : 7 # *-EB24 # = Loading Depth of Tray System – 3", 4", 5", 6" * = Material (A = aluminum, P = pregalvanized steel, G = hot dip galvanized steel, SS6 = stainless steel 316) (1, 2, 3, 4 or 5) = Quantity Cable Tray Systems 48" (1219mm) BBA-4 Barrier Bridge 36” (914mm) Radius 24" (609mm) 36" (914mm) ‘A’ Larger Cable Run Barrier Bridge Horizontal Tee, Three Cable Runs Cable Bridge for ‘B’ Run Cable Bridge for ‘C’ Run Straight Section Barrier Elevation Brace Barrier Bridge Tee Fitting Use the tables below and on page BBA-6 to select parts needed to build your Barrier Bridge 1. On the left, find the width of your tray system. 2. In the second column, select the width of you cable runs within the tray. B-Line recommends that thicker cables are the ‘A’ run. 3. Move across the chart until you reach the column that is labeled with the radius of your fitting. The box contains both the quantity and the catalog number of the parts needed for the Barrier Bridge 4. Then select a hardware kit from page BBA-1. Tray Width 9” (228mm) 12” (305mm) ‘A’ Larger ‘B’ Medium ‘C’ Smaller Description Cable Run Cable Run Cable Run 3 runs 03" / 03" / 03” 03 03 03 3 runs 06" / 03" / 03” 06 03 03 3 runs 03" / 03" / 06” 03 03 06 12" (305mm) Radius 24" (609mm) 36" (914mm) 48" (1219mm) (1) : 7 # *-03-CB14 (1) : 7 # *-03-CB11 (2) : 7 # *-EB24 (1) : 7 # *-06-CB14 (1) : 7 # *-06-CB11 (3) : 7 # *-EB24 (1) : 7 # *-09-CB14 (1) : 7 # *-09-CB11 (4) : 7 # *-EB24 (1) : 7 # *-12-CB17 (1) : 7 # *-12-CB14 (4) : 7 # *-EB24 (1) : 7 # *-03-CB17 (1) : 7 # *-03-CB14 (2) : 7 # *-EB24 (1) : 7 # *-06-CB14 (1) : 7 # *-03-CB11 (3) : 7 # *-EB24 (1) : 7 # *-06-CB17 (1) : 7 # *-06-CB14 (3) : 7 # *-EB24 (1) : 7 # *-09-CB14 (1) : 7 # *-06-CB11 (4) : 7 # *-EB24 (1) : 7 # *-09-CB17 (1) : 7 # *-09-CB14 (4) : 7 # *-EB24 (1) : 7 # *-12-CB14 (1) : 7 # *-09-CB11 (4) : 7 # *-EB24 (1) : 7 # *-12-CB20 (1) : 7 # *-12-CB17 (4) : 7 # *-EB24 (1) : 7 # *-18-CB17 (1) : 7 # *-12-CB14 (4) : 7 # *-EB60 BBA-5 Cable Tray Systems Barrier Bridge Horizontal Tee, Three Cable Runs Tray Width 18” (457mm) 24” (609mm) 30” (762mm) (914mm) 3 runs 12" / 03" / 03” 3 runs 03" / 03" / 12” 3 runs 09" / 06" / 03” 3 runs 03" / 06" / 09” 3 runs 06" / 06" / 06” 3 runs 18" / 03" / 03” 3 runs 03" / 03" / 18” 3 runs 12" / 09" / 03” 3 runs 03" / 09" / 12” 3 runs 12" / 06" / 06” 3 runs 06" / 06" / 12” 3 runs 09" / 09" / 06” 3 runs 06" / 09" / 09” 3 runs 18" / 06" / 06” 3 runs 06" / 06" / 18” 3 runs 12" / 12" / 06” 3 runs 06" / 12" / 12” 3 runs 12" / 09" / 09” 3 runs 09" / 09" / 12” 3 runs 24" / 06" / 06” 3 runs 06" / 06" / 24” 3 runs 18" / 12" / 06” 3 runs 06" / 12" / 18” 3 runs 18" / 09" / 09” 3 runs 09" / 09" / 18” 3 runs 12" / 12" / 12” 12" (305mm) Radius 24" (609mm) 36" (914mm) 12 03 03 (1) : 7 # *-03-CB17 (1) : 7 # *-03-CB14 (2) : 7 # *-EB24 03 03 12 (1) : 7 # *-12-CB08 (1) : 7 # *-03-CB05 (4) : 7 # *-EB24 09 06 03 (1) : 7 # *-03-CB17 (1) : 7 # *-06-CB11 (3) : 7 # *-EB24 03 06 09 (1) : 7 # *-09-CB11 (1) : 7 # *-06-CB05 (4) : 7 # *-EB24 06 06 06 (1) : 7 # *-06-CB14 (1) : 7 # *-06-CB08 (3) : 7 # *-EB24 18 03 03 (1) : 7 # *-03-CB23 (1) : 7 # *-03-CB20 (2) : 7 # *-EB24 03 03 18 (1) : 7 # *-18-CB08 (1) : 7 # *-03-CB05 (4) : 7 # *-EB24 12 09 03 (1) : 7 # *-03-CB23 (1) : 7 # *-09-CB14 (3) : 7 # *-EB24 03 09 12 (1) : 7 # *-12-CB14 (1) : 7 # *-09-CB05 (4) : 7 # *-EB24 12 06 06 (1) : 7 # *-06-CB20 (1) : 7 # *-06-CB14 (3) : 7 # *-EB24 06 06 12 (1) : 7 # *-12-CB14 (1) : 7 # *-06-CB08 (4) : 7 # *-EB24 09 09 06 (1) : 7 # *-06-CB20 (1) : 7 # *-09-CB11 (4) : 7 # *-EB24 06 09 09 (1) : 7 # *-09-CB17 (1) : 7 # *-09-CB08 (4) : 7 # *-EB24 18 06 06 (1) : 7 # *-06-CB26 (1) : 7 # *-06-CB20 (3) : 7 # *-EB24 06 06 18 (1) : 7 # *-18-CB14 (1) : 7 # *-06-CB08 (4) : 7 # *-EB24 12 12 06 (1) : 7 # *-06-CB26 (1) : 7 # *-12-CB14 (4) : 7 # *-EB24 06 12 12 (1) : 7 # *-12-CB20 (1) : 7 # *-12-CB08 (4) : 7 # *-EB24 12 09 09 (1) : 7 # *-09-CB23 (1) : 7 # *-09-CB14 (4) : 7 # *-EB24 09 09 12 (1) : 7 # *-12-CB20 (1) : 7 # *-09-CB11 (4) : 7 # *-EB24 24 06 06 (1) : 7 # *-06-CB32 (1) : 7 # *-06-CB26 (3) : 7 # *-EB24 06 06 24 (1) : 7 # *-24-CB14 (1) : 7 # *-06-CB08 (4) : 7 # *-EB24 18 12 06 (1) : 7 # *-06-CB32 (1) : 7 # *-12-CB20 (4) : 7 # *-EB24 06 12 18 (1) : 7 # *-18-CB20 (1) : 7 # *-12-CB08 (4) : 7 # *-EB24 18 09 09 (1) : 7 # *-09-CB29 (1) : 7 # *-09-CB20 (4) : 7 # *-EB24 09 09 18 (1) : 7 # *-18-CB20 (1) : 7 # *-09-CB11 (4) : 7 # *-EB24 12 12 12 (1) : 7 # *-12-CB26 (1) : 7 # *-12-CB14 (4) : 7 # *-EB24 # = Loading Depth of Tray System – 3", 4", 5", 6" * = Material (A = aluminum, P = pregalvanized steel, G = hot dip galvanized steel, SS6 = stainless steel 316) (1, 2, 3, 4 or 5) = Quantity Cable Tray Systems 48" (1219mm) BBA-6 Barrier Bridge 36” ‘A’ Larger ‘B’ Medium ‘C’ Smaller Description Cable Run Cable Run Cable Run Barrier Bridge Horizontal Cross, Two Cable Runs Cable Bridge for ‘B’ Run Cable Bridge for ‘B’ Run Straight Section Barrier Straight Section Barrier Barrier Bridge Elevation Brace Cross Fitting Use the table on page BBA-8 to select parts needed to build your Barrier Bridge 1. On the left, find the width of your tray system. 2. In the second column, select the width of you cable runs within the tray. B-Line recommends that thicker cables are the ‘A’ run. 3. Move across the chart until you reach the column that is labeled with the radius of your fitting. The box contains both the quantity and the catalog number of the parts needed for the Barrier Bridge 4. Then select a hardware kit from page BBA-7. BBA-7 Cable Tray Systems Barrier Bridge Horizontal Cross, Two Cable Runs Tray Width 6” (152mm) 9” (228mm) 12” (305mm) Description 2 runs 03" and 03" 2 runs 06" and 03" 2 runs 03" and 06" 2 runs 09" and 03" 2 runs 03" and 09" 2 runs 06" and 06" 18” (457mm) 2 runs 12" and 06" 2 runs 06" and 12" 2 runs 09" and 09" 24” (609mm) 2 runs 18" and 06" 2 runs 06" and 18" 2 runs 12" and 12" 30” (762mm) 2 runs 18" and 18" ‘B’ Smaller Cable Run 03 03 06 03 03 06 09 03 03 09 06 06 12 06 06 12 09 09 18 06 06 18 12 12 24 06 06 24 18 12 12 18 30 06 06 30 24 12 12 24 18 18 12" (305mm) Radius 24" (609mm) 36" (914mm) (1) : 7 # *-03-CB11 (1) : 7 # *-03-CB11 (2) : 7 # *-EB24 (1) : 7 # *-06-CB11 (1) : 7 # *-06-CB11 (3) : 7 # *-EB24 (1) : 7 # *-09-CB11 (1) : 7 # *-09-CB11 (4) : 7 # *-EB24 (1) : 7 # *-12-CB14 (1) : 7 # *-12-CB14 (4) : 7 # *-EB24 (1) : 7 # *-06-CB11 (1) : 7 # *-03-CB14 (3) : 7 # *-EB24 (1) : 7 # *-09-CB11 (1) : 7 # *-06-CB14 (4) : 7 # *-EB24 (1) : 7 # *-12-CB11 (1) : 7 # *-09-CB14 (4) : 7 # *-EB24 (1) : 7 # *-18-CB14 (1) : 7 # *-12-CB17 (4) : 7 # *-EB60 (1) : 7 # *-09-CB11 (1) : 7 # *-03-CB17 (3) : 7 # *-EB24 (1) : 7 # *-12-CB11 (1) : 7 # *-06-CB17 (4) : 7 # *-EB24 (1) : 7 # *-18-CB11 (1) : 7 # *-09-CB17 (4) : 7 # *-EB60 (1) : 7 # *-24-CB14 (1) : 7 # *-12-CB20 (4) : 7 # *-EB60 (1) : 7 # *-06-CB14 (1) : 7 # *-06-CB14 (3) : 7 # *-EB24 (1) : 7 # *-09-CB14 (1) : 7 # *-09-CB14 (4) : 7 # *-EB24 (1) : 7 # *-12-CB14 (1) : 7 # *-12-CB14 (4) : 7 # *-EB24 (1) : 7 # *-18-CB17 (1) : 7 # *-18-CB17 (4) : 7 # *-EB60 (1) : 7 # *-12-CB08 (1) : 7 # *-06-CB14 (4) : 7 # *-EB24 (1) : 7 # *-09-CB11 (1) : 7 # *-09-CB11 (4) : 7 # *-EB24 (1) : 7 # *-18-CB08 (1) : 7 # *-06-CB20 (4) : 7 # *-EB24 (1) : 7 # *-12-CB14 (1) : 7 # *-12-CB14 (4) : 7 # *-EB24 (1) : 7 # *-24-CB08 (1) : 7 # *-06-CB26 (4) : 7 # *-EB60 (1) : 7 # *-18-CB14 (1) : 7 # *-12-CB20 (4) : 7 # *-EB60 (1) : 7 # *-30-CB08 (1) : 7 # *-06-CB32 (4) : 7 # *-EB60 (1) : 7 # *-24-CB14 (1) : 7 # *-12-CB26 (4) : 7 # *-EB60 (1) : 7 # *-18-CB20 (1) : 7 # *-18-CB20 (4) : 7 # *-EB60 # = Loading Depth of Tray System – 3", 4", 5", 6" * = Material (A = aluminum, P = pregalvanized steel, G = hot dip galvanized steel, SS6 = stainless steel 316) (1, 2, 3, 4 or 5) = Quantity Cable Tray Systems 48" (1219mm) BBA-8 Barrier Bridge 36” (914mm) 2 runs 24" and 06" 2 runs 06" and 24" 2 runs 18" and 12" 2 runs 12" and 18" 2 runs 30" and 06" 2 runs 06" and 30" 2 runs 24" and 12" 2 runs 12" and 24" ‘A’ Larger Cable Run Barrier Bridge Horizontal Cross, Three Cable Runs Cable Bridge 1 for ‘B’ Run Cable Bridge for ‘A’ Run Cable Bridge for ‘C’ Runs Cable Bridge 2 for ‘B’ Run Elevation Brace Straight Section Barrier Straight Section Barrier Barrier Bridge Cross Fitting Use the tables below and on page BBA-10 to select parts needed to build your Barrier Bridge 1. On the left, find the width of your tray system. 2. In the second column, select the width of you cable runs within the tray. B-Line recommends that thicker cables are the ‘A’ run. 3. Move across the chart until you reach the column that is labeled with the radius of your fitting. The box contains both the quantity and the catalog number of the parts needed for the Barrier Bridge 4. Then select a hardware kit from page BBA-9. Tray Width 9” ‘A’ Larger ‘B’ Medium ‘C’ Smaller Description Cable Run Cable Run Cable Run (228mm) 3 runs 03" / 03" / 03” 03 03 03 12” 3 runs 06" / 03" / 03” 06 03 03 3 runs 03" / 03" / 06” 03 03 06 (305mm) 12" (305mm) Radius 24" (609mm) 36" (914mm) 48" (1219mm) (1) : 7 # *-03-CB14 (1) : 7 # *-03-CB11 (1) : 7 # *-03-CB11 (1) : 7 # *-03-CB14 (3) : 7 # *-EB24 (1) : 7 # *-06-CB14 (1) : 7 # *-06-CB11 (1) : 7 # *-06-CB11 (1) : 7 # *-06-CB14 (5) : 7 # *-EB24 (1) : 7 # *-09-CB14 (1) : 7 # *-09-CB11 (1) : 7 # *-09-CB11 (1) : 7 # *-09-CB14 (5) : 7 # *-EB60 (1) : 7 # *-12-CB17 (1) : 7 # *-12-CB14 (1) : 7 # *-12-CB14 (1) : 7 # *-12-CB17 (5) : 7 # *-EB60 (1) : 7 # *-06-CB14 (1) : 7 # *-03-CB11 (1) : 7 # *-03-CB14 (1) : 7 # *-03-CB17 (3) : 7 # *-EB24 (1) : 7 # *-09-CB14 (1) : 7 # *-06-CB11 (1) : 7 # *-06-CB14 (1) : 7 # *-06-CB17 (5) : 7 # *-EB24 (1) : 7 # *-12-CB14 (1) : 7 # *-09-CB11 (1) : 7 # *-09-CB14 (1) : 7 # *-09-CB17 (5) : 7 # *-EB60 (1) : 7 # *-18-CB17 (1) : 7 # *-12-CB14 (1) : 7 # *-12-CB17 (1) : 7 # *-12-CB20 (5) : 7 # *-EB60 BBA-9 Cable Tray Systems Barrier Bridge Horizontal Cross, Three Cable Runs Tray Width 18” (457mm) 24” (609mm) 30” (762mm) (914mm) 3 runs 12" / 03" / 03” 3 runs 03" / 03" / 12” 3 runs 09" / 06" / 03” 3 runs 03" / 06" / 09” 3 runs 06" / 06" / 12” 3 runs 18" / 03" / 03” 3 runs 03" / 03" / 18” 3 runs 12" / 09" / 03” 3 runs 03" / 09" / 12” 3 runs 12" / 06" / 06” 3 runs 06" / 06" / 12” 3 runs 09" / 09" / 06” 3 runs 06" / 09" / 09” 3 runs 18" / 06" / 06” 3 runs 06" / 06" / 18” 3 runs 12" / 12" / 06” 3 runs 06" / 12" / 12” 3 runs 12" / 09" / 09” 3 runs 09" / 09" / 12” 3 runs 24" / 06" / 06” 3 runs 06" / 06" / 24” 3 runs 18" / 12" / 06” 3 runs 06" / 12" / 18” 3 runs 18" / 09" / 09” 3 runs 09" / 09" / 18” 3 runs 12" / 12" / 12” 12" (305mm) Radius 24" (609mm) 36" (914mm) 12 03 03 03 03 12 09 06 03 03 06 09 06 06 06 18 03 03 03 03 18 12 09 03 03 09 12 12 06 06 06 06 12 09 09 06 06 09 09 18 06 06 06 06 18 12 12 06 06 12 12 12 09 09 09 09 12 24 06 06 06 06 24 18 12 06 06 12 18 18 09 09 09 09 18 (1) : 7 # *-18-CB20 (1) : 7 # *-09-CB11 (1) : 7 # *-09-CB20 (1) : 7 # *-09-CB29 (5) : 7 # *-EB60 12 12 12 (1) : 7 # *-12-CB26 (1) : 7 # *-12-CB14 (1) : 7 # *-12-CB14 (1) : 7 # *-12-CB26 (5) : 7 # *-EB60 (1) : 7 # *-12-CB08 (1) : 7 # *-03-CB05 (1) : 7 # *-03-CB14 (1) : 7 # *-03-CB17 (5) : 7 # *-EB24 (1) : 7 # *-09-CB11 (1) : 7 # *-06-CB05 (1) : 7 # *-06-CB11 (1) : 7 # *-03-CB17 (5) : 7 # *-EB24 (1) : 7 # *-06-CB14 (1) : 7 # *-06-CB08 (1) : 7 # *-06-CB08 (1) : 7 # *-06-CB14 (5) : 7 # *-EB24 (1) : 7 # *-18-CB08 (1) : 7 # *-03-CB05 (1) : 7 # *-03-CB20 (1) : 7 # *-03-CB23 (5) : 7 # *-EB24 (1) : 7 # *-12-CB14 (1) : 7 # *-09-CB05 (1) : 7 # *-09-CB14 (1) : 7 # *-03-CB23 (5) : 7 # *-EB24 (1) : 7 # *-12-CB14 (1) : 7 # *-06-CB08 (1) : 7 # *-06-CB14 (1) : 7 # *-06-CB20 (5) : 7 # *-EB24 (1) : 7 # *-09-CB17 (1) : 7 # *-09-CB08 (1) : 7 # *-09-CB11 (1) : 7 # *-06-CB20 (5) : 7 # *-EB24 (1) : 7 # *-18-CB14 (1) : 7 # *-06-CB08 (1) : 7 # *-06-CB20 (1) : 7 # *-06-CB26 (5) : 7 # *-EB60 (1) : 7 # *-12-CB20 (1) : 7 # *-12-CB08 (1) : 7 # *-12-CB14 (1) : 7 # *-06-CB26 (5) : 7 # *-EB60 (1) : 7 # *-12-CB20 (1) : 7 # *-09-CB11 (1) : 7 # *-09-CB14 (1) : 7 # *-09-CB23 (5) : 7 # *-EB60 (1) : 7 # *-24-CB14 (1) : 7 # *-06-CB08 (1) : 7 # *-06-CB26 (1) : 7 # *-06-CB32 (5) : 7 # *-EB60 (1) : 7 # *-18-CB20 (1) : 7 # *-12-CB11 (1) : 7 # *-12-CB20 (1) : 7 # *-06-CB32 (5) : 7 # *-EB60 # = Loading Depth of Tray System – 3", 4", 5", 6" * = Material (A = aluminum, P = pregalvanized steel, G = hot dip galvanized steel, SS6 = stainless steel 316) (1, 2, 3, 4 or 5) = Quantity Cable Tray Systems 48" (1219mm) BBA-10 Barrier Bridge 36” ‘A’ Larger ‘B’ Medium ‘C’ Smaller Description Cable Run Cable Run Cable Run Barrier Bridge Hardware Kits Fitting HX - 2 runs HX - 3 runs HT - 2 runs HT - 3 runs Redi-Rail/Series 2-5 Aluminum 7ZN-HK1 7ZN-HK1 7ZN-HK1 7ZN-HK1 Series 1 Pre-Galv 7ZN-HK1 7ZN-HK1 7ZN-HK1 7ZN-HK1 Alternating Strut Rung 7ZN-HK2 7ZN-HK3 7ZN-HK4 7ZN-HK5 Up Strut Rung 7ZN-HK2 7ZN-HK3 7ZN-HK4 7ZN-HK5 Down Strut Rung 7ZN-HK1 7ZN-HK1 7ZN-HK1 7ZN-HK1 7SS-HK1 7SS-HK1 7SS-HK1 7SS-HK1 Alternating Strut Rung 7SS-HK2 7SS-HK3 7SS-HK4 7SS-HK5 Up Strut Rung 7SS-HK2 7SS-HK3 7SS-HK4 7SS-HK5 Down Strut Rung 7SS-HK1 7SS-HK1 7SS-HK1 7SS-HK1 Series 2-5 Pre-Galv Series 1 HDG Barrier Bridge Series 2-5 HDG & Stainless Steel Catalog Number Hardware 7ZN-HK1 (60) PPHSD #10 x 1/2 ZN Self-Drilling Phillips Head Screws 7ZN-HK2 (60) PPHSD #10 x 1/2 ZN Self-Drilling Phillips Head Screws (7) 9ZN-1204NB Hold-Down Clamps 7ZN-HK3 (60) PPHSD #10 x 1/2 ZN Self-Drilling Phillips Head Screws (10) 9ZN-1204NB Hold-Down Clamps 7ZN-HK4 (60) PPHSD #10 x 1/2 ZN Self-Drilling Phillips Head Screws (5) 9ZN-1204NB Hold-Down Clamps 7ZN-HK5 (60) PPHSD #10 x 1/2 ZN Self-Drilling Phillips Head Screws (8) 9ZN-1204NB Hold-Down Clamps 7SS-HK1 (60) PPHSD #10 x 1/2 SS410 Self-Drilling Phillips Head Screws 7SS-HK2 (60) PPHSD #10 x 1/2 SS410 Self-Drilling Phillips Head Screws (7) 9SS6-1204NB Hold-Down Clamps 7SS-HK3 (60) PPHSD #10 x 1/2 SS410 Self-Drilling Phillips Head Screws (10) 9SS6-1204NB Hold-Down Clamps 7SS-HK4 (60) PPHSD #10 x 1/2 SS410 Self-Drilling Phillips Head Screws (5) 9SS6-1204NB Hold-Down Clamps 7SS-HK5 (60) PPHSD #10 x 1/2 SS410 Self-Drilling Phillips Head Screws (8) 9SS6-1204NB Hold-Down Clamps Visit the Barrier Bridge webpage for additional tools and resources: • Installation instructions • CAD details • Submittal sheets www.cooperbline.com/barrier-bridge BBA-11 Cable Tray Systems Barrier Bridge The Barrier Bridge Solution Barrier Bridge is an ideal solution for keeping cable runs divided at horizontal tees and crosses. Cables are separated for code compliance, protection, and organization. Keeping cables separate at fittings has always been a challenge, but the process is now simplified with the Barrier Bridge. Benefits of the product include: • Code Compliance: Eliminate questions on the jobsite with an obvious and visible solid metal barrier between cable types. • Cable Protection: Minimize the potential for signal interference at the weakest link – the intersection. • Design Simplicity: Make your design intention clear with available CAD details, template specifications, and submittal data sheets. • Labor Savings: Speed up your installation by having a plan for intersections and having the right pieces and parts for each fitting. In addition, the Barrier Bridge solution offers the following features: • Slots for easy attachment of cable ties • Raised sides of top level to retain cables • Smooth, hemmed edges to protect cable • Installation steps that use standard tools Cable Tray Systems BBA-12 Barrier Bridge • Pre-engineered products for two (2) or three (3) cable runs Cable Cleats Cable Cleats CFX-1 Cable Tray Systems Cable Cleats Trefoil Cable Cleat with LSF Pad 1. 2. 3. 4. 5. Recommended for installations where the highest levels of short circuit withstand are required. Short circuit current tested in accordance with BS EN 50368:2003 standard. Available for single and trefoil cable applications. LSF-pad incorporates an integral low smoke, low fume, zero halogen pad. Hardware to attach cleat to rung attachment bracket is included with cleat. Bracket must be ordered separately. W 55mm H BS EN 50368:2003 (Cable Cleats for Electric Installations) Classification Technical Specifications Frame 50mm x 2mm Marine grade, Non-magnetic 316L Cleat Type Composite Resistance to Electromechanical Force 130 kA peak / 50 kA RMS 600 mm spacing Lateral Load Test 3.439 kg average Integral Pad Axial Load Test Pass Tools Required Impact Wrench Operating Temperature Range -40°C to +60°C Mounting Bolt Provided with Cable Cleat Impact Resistance Very Heavy Needle Flame Test 30 seconds Cable Range (mm) Cable Tray Systems Min. Dia. 13 21 23 25 27 29 32 35 38 42 45 47 49 51 53 55 57 59 61 63 Max. Dia. 22 25 29 31 33 35 38 41.5 44.5 48 51 53 55 57 59 61 63 65 67 69 Dimensions (mm) H 74 77 81 84 86 90 94 98 101 105 109 111 114 116 119 127 126 128 132 136 Low Smoke, Low Fume, Zero Halogen Cable Range (mm) W 66 70 78 81 83 89 95 100 104 111 117 120 124 127 133 137 140 144 147 150 Part No. 9SS6-CCT6571 9SS6-CCT6773 9SS6-CCT6975 9SS6-CCT7177 9SS6-CCT7379 9SS6-CCT7581 9SS6-CCT7783 9SS6-CCT7985 9SS6-CCT8187 9SS6-CCT8389 9SS6-CCT8692 9SS6-CCT8896 9SS6-CCT9199 9SS6-CCT96103 9SS6-CCT99107 9SS6-CCT103111 9SS6-CCT107115 9SS6-CCT111119 9SS6-CCT115123 9SS6-CCT119128 CFX-2 Min. Dia. 65 67 69 71 73 75 77 79 81 83 86 88 91 96 99 103 107 111 115 119 Max. Dia. 71 73 75 77 79 81 83 85 87 89 92 96 99 103 107 111 115 119 123 128 Dimensions (mm) H 140 143 147 151 154 158 161 164 169 173 177 181 185 190 194 199 203 208 213 217 W 153 156 160 163 166 169 173 176 179 182 187 192 196 201 202 204 208 213 217 221 Cable Cleats Part No. 9SS6-CCT1323 9SS6-CCT2125 9SS6-CCT2329 9SS6-CCT2531 9SS6-CCT2733 9SS6-CCT2935 9SS6-CCT3238 9SS6-CCT3541 9SS6-CCT3844 9SS6-CCT4248 9SS6-CCT4551 9SS6-CCT4753 9SS6-CCT4955 9SS6-CCT5157 9SS6-CCT5359 9SS6-CCT5561 9SS6-CCT5763 9SS6-CCT5965 9SS6-CCT6167 9SS6-CCT6369 Closure Hardware Captive 316 Stainless Steel M8 or M10 (M12 available) bolt and nylon-lock nut (Optional Hex Flange Lock Nut available) Cable Cleats Single Cable Cleat with LSF Pad 1. 2. 3. 4. 5. Recommended for installations where the highest levels of short circuit withstand are required. Short circuit current tested in accordance with BS EN 50368:2003 standard. Available for single and trefoil cable applications. LSF-pad incorporates an integral low smoke, low fume, zero halogen pad. Hardware to attach cleat to rung attachment bracket is included with cleat. Bracket must be ordered separately. W 55mm H BS EN 50368:2003 (Cable Cleats for Electric Installations) Classification Cleat Type Composite Resistance to Electromechanical Force 130 kA peak / 50 kA RMS 600 mm spacing Lateral Load Test 3.439 kg average Frame 50mm x 2mm Marine grade, Non-magnetic 316L Closure Hardware Captive 316 Stainless Steel M8 or M10 (M12 available) bolt and nylon-lock nut (Optional Hex Flange Lock Nut available) Integral Pad Low Smoke, Low Fume, Zero Halogen Axial Load Test Pass Tools Required Impact Wrench Operating Temperature Range -40°C to +60°C Mounting Bolt Provided with Cable Cleat Impact Resistance Very Heavy Needle Flame Test 30 seconds Cable Range (mm) Cable Cleats Technical Specifications Part No. 9SS6-CCS2832 9SS6-CCS3034 9SS6-CCS3236 9SS6-CCS3438 9SS6-CCS3640 9SS6-CCS3842 9SS6-CCS4044 9SS6-CCS4246 9SS6-CCS4448 9SS6-CCS4650 9SS6-CCS4852 9SS6-CCS5054 9SS6-CCS5256 9SS6-CCS5458 9SS6-CCS5660 9SS6-CCS5862 9SS6-CCS6064 9SS6-CCS6266 9SS6-CCS6468 9SS6-CCS6670 Min. Dia. 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 Max. Dia. 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 Dimensions (mm) H 61 63 65 67 71 69 71 72 74 75 77 79 80 81 83 85 86 88 90 91 W 55 57 59 61 63 65 67 69 71 73 75 77 79 81 83 85 87 89 91 93 Cable Range (mm) Part No. 9SS6-CCS6872 9SS6-CCS7074 9SS6-CCS7276 9SS6-CCS7478 9SS6-CCS7680 9SS6-CCS7882 9SS6-CCS8084 9SS6-CCS8286 9SS6-CCS8488 9SS6-CCS8690 9SS6-CCS8892 9SS6-CCS9094 9SS6-CCS9296 9SS6-CCS94106 9SS6-CCS100112 9SS6-CCS106118 9SS6-CCS112124 9SS6-CCS118130 9SS6-CCS127139 9SS6-CCS132144 9SS6-CCS138150 CFX-3 Min. Dia. 68 70 72 74 76 76 80 82 84 86 88 90 92 94 100 106 112 118 127 132 138 Max. Dia. 72 74 76 78 80 82 84 86 88 90 192 94 96 106 112 118 124 130 139 144 150 Dimensions (mm) H 93 95 97 99 101 103 105 107 109 110 113 116 126 135 140 145 153 162 161 165 170 W 95 97 99 101 103 105 107 109 111 113 117 120 127 133 139 145 155 165 167 173 179 Cable Tray Systems Cable Cleats Step 1: Know Your Cables n n n n What type of cable is being used? • Single or Multi-conductor What is the outside diameter of the cable(s)? What is the cable arrangement (single conductor cables only)? • Flat or Trefoil If a ground wire will be installed within the cleat, you will need the ground wire outside diameter. Step 2: Know Your System n n What is the available short circuit current (RMS or ip (peak))? What type of B-Line cable tray is installed? Step 3: Select Your Cable Cleats n See Pages CFX-2 & CFX-3 Step 4: Select Your Mounting Bracket Mounting brackets are used to attach cable cleats to the rungs of the ladder type cable trays. Your tray type will determine the mounting bracket used. B-Line Tray Types Mounting Bracket Aluminum welded rung trays with standard rungs. Steel Series 2, 3, 4 or 5, trays with standard rungs Fiberglass trays with standard rungs REDI-Rail™ Cable Tray Steel trays with strut rungs Aluminum trays with “Marine Rungs” Steel Series 1 trays with standard rungs 9SS6-CCB-B 1” 9SS6-CCB-D 9SS6-CCB-B 9SS6-CCB-A Use with rungs Use with rungs 9SS6-CCB-A 9SS6-CCB-C 15/8” 1/2” 1” 11/2” 9SS6-CCB-C Use with rungs 9SS6-CCB-D Use with rungs 1” 3/4” 11/2” 25/32” 1” 1” 11/2” Cable Tray Systems CFX-4 Cable Cleats 1” Cable Cleats Step 5: Determine Cleat Spacing for Installation Your cable diameter is equal to the spacing between conductor centers shown below. Find your cable diameter at the top of the table and look down at the column below it. Find the value equal to or greater than the available short circuit for your system. Single Conductor Short Circuit Withstand Table Max. Cable Cleat Spacing (A) mm In. 225 300 450 600 675 900 9 12 18 24 27 36 23 25 Spacing Between Conductor Centers (mm) 27 29 31 33 35 37 39 41 43 45 246 214 174 150 143 124 250 215 178 153 147 127 ip peak (kA) 179 155 128 110 104 89 187 163 133 115 108 93 194 168 137 119 113 97 203 174 144 124 117 102 209 181 148 128 121 104 216 187 152 132 124 108 220 192 157 135 128 110 229 198 161 139 132 115 234 203 165 143 135 117 240 209 170 148 139 121 A A A A A 0.3 ma M (lin x ea r) A 0.3M max (linea r) Changes of Direction 0.3M max ) (linear Trefoil Cables M 0.3 x ma ear) (lin Cable Cleats IMPORTANT: Recommended Installation Procedures It is important that the cleats are installed properly to secure your cables: • It is not necessary for every cleat to be attached to the tray. Every other cleat ( ) must be attached to the tray system to mount cable in tray. Unattached cleats ( ) provide additional restraint to keep cables bundled. • The bend radius should be 8 to 12 times the cable diameter. • Cleats should always be installed at the beginning, middle and end of a bend ( ), and at no time should the distance between cleats on a bend be more than 0.3M center to center. CFX-5 Cable Tray Systems Notes Cable Cleats Cable Tray Systems CFX-6 Firestop Firestop FSA-1 Cable Tray Systems Firestop 3M™ Fire Barrier Self-Locking Pillows Features & Benefits Firestop • Extremely easy to install - saves time and labor • Easy removal and fully reusable - with no blocking or fusing of materials • No cutting required, no left over debris • Up to three-hour UL Listed F-Rating • UL Listed systems up to 540 sq. in. opening • Passes hose stream test without cumbersome wire mesh • Smoke seal tested and listed • Listed for blank or filled openings in gypsum wallboard or concrete • Available in three (3) sizes • One (1) or two (2) cable trays per opening This product will intumesce and lock tightly into place eliminating the prep work of cutting or leaving any messy debris. The resulting barrier retards the transmission of smoke, fire, and toxic gases from spreading between adjacent rooms and floors for the rated time period. Catalog Number Pillow Type Pillow Size in. mm FSP-SLP-S Small 2” x 4” x 9” 51 x 101 x 228 FSP-SLP-M Medium 2” x 6” x 9” 51 x 152 x 228 FSP-SLP-L Large 3” x 6” x 9” 76 x 152 x 228 The following charts give the number of 3M pillows needed to completely firestop an opening that cable tray passes through.* Two (2) sticks of moldable putty (part number FSP-MPS) are also needed for each opening. Flextray Width 2 4 6 8 12 16 18 20 24 30 36 Two (2) Side Rail Cable Tray Height 1.5 2 4 6 -4 5 7 8 ------- 4 5 6 7 10 12 13 15 17 21 22 -7 8 10 13 17 18 20 24 29 -- ---13 17 21 24 26 30 --- Width 6 9 12 18 24 30 36 42 48 Cent-R-Rail: Data Track & Half Rack Height 4 5 6 7 8 11 13 18 24 29 34 39 45 9 12 15 21 27 33 39 45 51 10 14 17 24 30 37 44 51 57 11 15 19 26 34 41 49 56 64 Width 3 6 9 12 18 24 Concrete Wall - C-AJ-4056 3 HR F-Rating, 3/4 HR T-Rating Gypsum Wall - W-L-4037 1 HR and 2 HR F-Ratings, 0 HR and 1/2 HR T-Ratings For tray larger than 4” x 24”, or a tray style other than ladder tray call 1-800-328-1687 then option 8 to obtain a free engineering judgement letter. Height 4 6 5 7 9 11 16 20 5 8 11 13 18 24 7 10 14 17 24 30 Pan Tray Width UL Listed Systems 3 6 9 12 18 24 30 36 4 Height 5 6 8 11 13 18 24 29 34 9 12 15 21 27 33 39 10 14 17 24 30 37 44 * Number of pillows refers to 3M’s medium self-locking pillows (part number FSP-SLP-M) and are based on an opening that is 1.5” larger than the tray on all sides. Example: For a 4” x 12” tray the recommended opening would be 7” x 15”. 3M™ is a registered trademark of the 3M Company Cable Tray Systems FSA-2 Firestop 3M™ Fire Barrier Moldable Putty+ Firestop Features & Benefits • Pliable. Easy to mold into any shape • Adheres. Sticks well to most surfaces but not to the applicator’s hands • Conformable. Pads easily conform and adhere to a wide variety of metallic and non-metallic electrical outlet boxes • UL Listed. Wide range of UL Listed systems • Ages Well. Excellent aging properties 3M Fire Barrier Moldable Putty+ is a one-part, halogen-free product designed to firestop electrical outlet boxes and a wide variety of through-penetrations including cable, conduit, insulated pipe and metal pipe, which penetrate fire-rated construction. Catalog Number Type Size in. FSP-MPS Stick FSP-MPP-4x8 Small Pad FSP-MPP-7x7 FSP-MPP-9x9 11/2” mm x 11” 38 x 279 4” x 8” 101 x 203 Medium Pad 7” x 7” 178 x 178 Large Pad 91/2” x 91/2” 241 x 241 3M™ Fire Barrier CS-195+ Composite Sheets Features & Benefits • Ideal for fire-stopping blank openings and through-penetrations of multiple cable, pipe ducts, buss ducts and cable trays • Intumescent • Lightweight and easy to handle - just cut and form to fit • Easy to install using common trade tools • Easy to fasten - bolt punch or drill through and use self-tapping screws or anchor bolts • Bottom-of-floor applications available • No mixing or damming required • Re-enterable • Documented aging properties This organic/inorganic elastomeric sheet is bonded on one side to a layer of 28-gauge galvanized steel. The other side is reinforced with a steel-wire mesh and covered with aluminum foil. Catalog Number Type Size in. mm FSP-CS-16x28 Sheet 16” x 28” 406 x 711 FSP-CS-28x52 Sheet 28” x 52” 711 x 1320 FSP-CS-36x24 Sheet 36” x 24” 914 x 609 FSP-CS-36x36 Sheet 36” x 36” 914 x 914 FSP-CS-36x41 Sheet 36” x 41” 914 x 1041 3M™ is a registered trademark of the 3M Company FSA-3 Cable Tray Systems Firestop 3M™ Fire Barrier Quick Pass Devices Firestop Features & Benefits • • • • • • • • • • Hinged for existing cables Stackable for multiple penetrations Optional mounting brackets - single or triplex Install before or after gypsum wall assembly Easily identified red color Quick to pass cables JCAHO and NFPA Life Safety Code 101 compliant UL Classified 1, 2 and 3 hour fire (F) and temperature (T) rating UL Classified L rating, Hot and Cold Smoke Seal ULC The Quick Pass Device makes installation and retrofitting a snap. Simply follow the instructions located on the product. Use this product in new construction or update your fire protection in a renovation - the optional mounting bracket opens easily allowing retrofit installations. As your needs change, reuse the device for additional cables and wiring. Catalog Number Type Size FSP-QPS-2 Square Device 21/2” (63mm) Square FSP-QPS-2BRK Optional Mounting Bracket for FSP-QPS-2 -- FSP-QPS-4 Square Device 4” (101mm) Square FSP-QPS-4BRK Optional Mounting Bracket for FSP-QPS-4 -- FSP-QPR-4 Square Device 4” (101mm) Round FSP-QPR-4BRK Optional Mounting Bracket for FSP-QPR-4 -- 3M™ is a registered trademark of the 3M Company Cable Tray Systems FSA-4 Firestop 3M™ Fire Barrier CP-25WB+ Caulk Firestop Features & Benefits • Water based - easy cleanup and routine disposal with no special handling • One-part system - no mixing or measuring required • Intumescent and endothermic • No-sag, non-halogen formula • Fast drying - tack-free in approximately 10 to 15 minutes • Water-resistant seal • Paintable • Documented aging properties Our premium, intumescent latex/water-based caulk. CP 25WB Caulk can be installed with a standard caulking gun Catalog Number Type FSP-BC-25 10.1 ounce Tube 3M™ Fire Barrier IC-15WB+ Caulk Features & Benefits • • • • Cost effective UL tested Distinctive yellow color makes inspections easier For use as a one-part fire, smoke, noxious gas and water sealant This is an affordable firestop caulk that helps you stay on budget. Its unique intumescent property allows IC 15WB Caulk to effectively contain fire and smoke at its origin. IC 15WB Caulk can be installed with a standard caulking gun Catalog Number Type FSP-BC-15 10.1 ounce Tube 3M™ Interam™ T-49 Tape Features & Benefits • 3-mil aluminum foil • Acrylic adhesive performs in high temperatures Designed to seal the cut edges of 3M™ Interam Mats to complete the total encapsulation. Catalog Number Type FSP-AT-4 4” (101mm) x 180’ (27.5m) Roll 3M™ and Interam™ are registered trademarks of the 3M Company FSA-5 Cable Tray Systems Firestop 3M™ Interam™ E-5 Series Mat Features & Benefits Provides up to three (3) hours of electrical circuit protection Made of a combination of organic/inorganic materials Outdoor durable Endothermic Available with a stainless-steel or aluminum backing Outstanding performance in high-intensity fires Easy to install in new applications or directly over existing fire protection Firestop • • • • • • • Blocks heat penetration by chemically absorbing heat energy to protect structural steel and cable trays. Catalog Number Type FSP-EMAT 241/2” (622mm) x 20’ (3.05m) Roll 3M™ and Interam™ are registered trademarks of the 3M Company Wall & Fire Wall Sleeve Kits & Accessories ‘CT’ Type Fire Wall Sleeve ‘D’ Type Fire Wall Sleeve ‘U’ Type Wall Sleeve FWS (Fire Wall Sleeve) Shown Sleeve is 20” long FWS (Fire Wall Sleeve) Shown Sleeve is 20” long WS (Wall Sleeve) Shown Sleeve is 20” long • "CT" Type tray includes two (2) pair 9ZN-800* splice plates with 3/8" zinc plated hardware. • "D" Type tray includes two (2) pieces of CAC-UFB pivot connectors with zinc plated hardware. • "U" Type tray does not include splices. Example uses include Wire Basket or Half-Rack. * Insert tray height. Through-Penetration products for use in Through-Penetration firestop systems. See UL Fire Resistance Director. 23XP Classified by Underwriters Laboratories, Inc. as to it’s suitability as an equipment grounding conductor only. 556E FSP-1043 Fire Stop Pillow Wall & Fire Wall Sleeve Part Numbering 3” thick, 4” wide, 9.6”long Example: 9P - xxx - CT - 4 - 12 (orange bag) Finish P = Pregalvanized FSP-1312 Fire Stop Putty 1” thick, 3” wide, 12”long (wrapped in paper) FSP-1043 and FSP-1312 can be ordered separately if required. Cable Tray Systems Type Tray Type WS = Wall Sleeve CT = Cable Tray † FWS = Fire Wall Sleeve** D = Data-Track U = Universal Tray Height Tray Width 4 5 6 7 ** Includes Nelson Fire Stop Pillows & Putty † ‘CT’ Type furnished with steel splice plates (9ZN-800*). For aluminum cable trays use the furnished splice plates and field drill 13/32” diameter holes in the aluminum side rails. FSA-6 06 = 6" 09 = 9" 12 = 12" 18 = 18" 24 = 24" 30 = 30" 36 = 36" Appendix - Bottom Design Options These options are in addition to the Standard Ladder Rungs, Ventilated Trough and Solid Trough type Cable Trays. Ladder with Strut Rungs Appendix • B44 strut installed as rungs. • Strut orientation may be channel opening up, channel opening down, or alternating - standard is alternating unless specified otherwise. • Strut may be solid back or with slotted hole pattern "SH". • The B-Line strut rung system offers additional cable clamping options relative to the chosen slot orientation. Examples: 248G09B44-12-144 Strut rung on 9" centers with alternating slot orientation. 248G12B44SHDN-12-144 "SH" Strut rung on 12" centers with channel opening down (Note: replace "DN" with "UP" for channel opening up.) Marine Rung (Available in Aluminum, HDGAF Steel and Stainless Steel) (Aluminum Shown) • Designed for Series 2 or heavier systems. • Special rung design to accommodate stainless steel banding of cables (U.S. Coast Guard requirement) with .25" x .69" slots. • Has applications on land, vertical installation, any location where extra cable positioning/attachment is required. • Rung strength - Aluminum supports 499 lbs. per rung on 36" wide system with a 1.5 safety factor. Steel supports 755 lbs. per rung on 36" wide system with a 1.5 safety factor. • New design provides combination of strut fastening and marine rung fastening. Example: 46A12MR-36-288 or 464G12MR-36-288 Special Rung Spacings: 4" & 18" rung spacing available upon request. Non-Ventilated • • • • Solid flat sheet welded into the Cable Tray above the rungs. Standard rung spacing is 12 inches. The flat sheet may be installed under the rungs, if preferred. The flat sheet may be installed over B54 rungs “slot down”. Examples: 24ASB-36-144 Flat sheet bottom over standard rung on 12" spacing. 24ASBB54-36-144 Flat sheet bottom over B54 strut rung slot down on 12" spacing. APP-1 Cable Tray Systems Appendix - Mid Span Splice B-Line 9A-6006 and 9A-6007 Aluminum Mid-Span Splice Features • Standard for H46A, H47A and 57A straight sections. • Allows random splice location. • Six bolt design 1/2" Stainless Steel Type 316 hardware standard. • Available on ladder bottoms only. • 09" and 12" rung spacing. Catalog No. H46A 9A-6006 H47A 9A-6007 57A 9A-6007 Cable Tray: H46A H47A Tested to: • 167 lbs/ft (safety factor 1.5) • 125 lbs/ft (safety factor 2.0) • 20 ft. simple beam test Tested to: • 149 lbs/ft (safety factor 1.5) • 112 lbs/ft (safety factor 2.0) • 20 ft. simple beam test • 12" rung spacing • 36" wide • 12" rung spacing • 36" wide Splice: 9A-6006 9A-6007 Tested to: • 135 lbs/ft (safety factor 1.5) • 101 lbs/ft (safety factor 2.0) • 20 ft. simple beam test Tested to: • 143 lbs/ft (safety factor 1.5) • 107 lbs/ft (safety factor 2.0) • 20 ft. simple beam test • mid-span splice • mid-span splice Options: The 9A-6006 and 9A-6007 splice is also available with B-Line 46A and 47A series cable tray systems • • • • Available on ladder bottoms only (09" and 12" rung spacing). Available on 240" (20’) or longer span straight sections. To order add “MS” to part number: Ex. 46AMS09-24-288. For standard 6A or 7A fittings with H46A or H47A systems an additional pair of standard splice plates is required (9A-1006 or 9A-1007). Also available: H6A and H7A Fittings One pair 9A-6006 or 9A-6007 included. Cable Tray Systems APP-2 • Ladder bottom only (09" RS). • Incorporates the 9A-6006 or 9A-6007 splice. • Example: H6A-12-90HB24 or H7A-12-90HB24 Appendix Tray Series Appendix - Heavy Duty Expansion Splice Heavy Duty Expansion Splice Plates 9A-6016 and 9A-6017 (aluminum) 9G-6016 and 9G-6017 (HDG steel) 9SS6-6016 (stainless steel) Appendix The Heavy Duty Expansion Splice Plate is engineered to eliminate the NEMA recommended additional supports at each expansion joint where expansion splice plates are utilized. Expansion splices are common in long-run outdoor applications, where temperature variations result in thermal expansion and contraction of the cable tray system. The installer using the traditional expansion splice would be required to install two supports, one on either side of the expansion splice. By utilizing the B-Line Heavy Duty Expansion Splice Plate, no additional supports are required when the splice is placed at quarter span. • NEMA VE 2 Compliant • Lowest total cost of installation solution • “Wrap around” design that supports the side rail on the bottom of each tray section • Available in lightweight, marine-grade 6063-T6 aluminum material, hot dip galvanized steel, and stainless steel 316 for easy installation in a variety of applications • Visit www.cooperbline.com/expansion for detailed installation instructions • Splice plate hardware included Heavy Duty Expansion Splice Plates are currently available with aluminum (H46A, H47A & 57A), steel (464, 476 & 574), and stainless steel (464) tray systems. These tray systems are heavy duty ladders that are ideal for long-span, outdoor applications. Patent Pending Steel Tray Series Catalog No. 464 9G-6016 or 9SS6-6016 476 9G-6017 574 9G-6017 Steel Aluminum Tray Series Catalog No. H46A 9A-6016 H47A 9A-6017 57A 9A-6017 Aluminum Aluminum heavy-duty expansion splice plates shown. APP-3 Cable Tray Systems Appendix - Special Purpose Peaked Covers Special Purpose 2 to 3 Pitch Peaked Covers Features These covers are not available for Series 1 system or in steel with a pre-galvanized finish. • 33° slope to shed precipitants. • Heavy construction - made for the industrial environment. • Available in aluminum and steel; hot dip galvanized after fabrication (HDGAF ASTM A-123), 304 stainless and 316 stainless. • Available in flanged design only. • Fittings are in multiple piece welded construction. • Expanding/Reducing HT and HX covers are not available. 2 to 3 Pitch Peak Height 6" 9" 12" 18" 24" 30" 36" 2" 3" 4" 6" 8" 10" 12" Horizontal Tee Appendix Tray Width Vertical Outside Bend Horizontal Bend Horizontal Cross Catalog Number Selector Example: 83 7 A 80 Material Thickness Cover Type Detail Material 83 = 2 to 3 Pitch Peaked 7 = Flanged Aluminum 2 = Flanged Steel A = Aluminum G = HDGAF ASTM A-123 SS4 = 304 Stainless Steel SS6 = 316 Stainless Steel (248, 258, 268 straight sections & fittings 3 = Flanged Steel (All straight sections except 248, 258, 268) 2 to 3 Pitch Cover Clamp • Recommended for outdoor service. - 24 - 144 80 = .080 Aluminum straight section 125 = .125 Aluminum fittings 16 = 16 Ga. Steel straight sections. 18 = 18 Ga. Steel fittings. Side Rail Height Cable Tray Systems 06 = 09 = 12 = 18 = 24 = 30 = 36 = 6" 9" 12" 18" 24" 30" 36" Item Description 144 120 72 60 = = = = 12 ft. (3.66 m) 10 ft. (3.05 m) 6 ft. (1.83 m) 5 ft. (1.52 m) Catalog No. Catalog No. Catalog No. Steel Stainless Steel in. mm Aluminum 4 101 9A-(‡)-9P44 9G-(‡)-9P44 9**-(‡)-9P44 5 127 9A-(‡)-9P54 9G-(‡)-9P54 9**-(‡)-9P54 6 152 9A-(‡)-9P64 9G-(‡)-9P64 9**-(‡)-9P64 7 178 9A-(‡)-9P74 9G-(‡)-9P74 9**-(‡)-9P74 (‡) Insert tray width Green = Fastest shipped items Tray Width Black = Normal lead-time items APP-4 (**) Insert SS4 or SS6 Red = Normally long lead-time items Appendix - Reference Material - Methods Permitted Appendix Wiring methods permitted in cable tray per the 2005 NEC® 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. Armored cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Article 320) Electrical metallic tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Article 358) Electrical nonmetallic tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Article 362) Fire alarm cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Article 760) Flexible metal conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Article 348) Flexible metallic tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Article 360) Instrumentation tray cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Article 727) Intermediate metal conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Article 342) Liquidtight flexible metal conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Article 350) Liquidtight flexible nonmetallic conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Article 356) Metal-clad cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Article 330) Mineral-insulated, metal-sheathed cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Article 332) Multiconductor service-entrance cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Article 338) Multiconductor underground feeder and branch-circuit cable . . . . . . . . . . . . . . . . . . . . . (Article 340) Multipurpose and communications cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Article 800) Nonmetallic-sheathed cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Article 334) Power and control tray cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Article 336) Power-limited tray cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Section 725.61(C) and 725.71(E) Optical fiber cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Article 770) Other factory-assembled, multiconductor control, signal, or power cables that are specifically approved for installation in cable trays 21. Rigid metal conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Article 344) 22. Rigid nonmetallic conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Article 352) Appendix - Reference Material - Formulas Formulas Formulas • Allowable load: • Deflection: w = F96Sx L2 w W F L Sx 3 Δ = 5WL 384EIx Δ= • Stress: Legend 5wL4 4608EIx 2 F = wL 96Sx load (lbs/ft) total load across span (lbs) design stress (lbs/in2) span (inches) section modulus for 2 rails (in3) (see page APP-6 for Sx values) E = 10 million for Alum. (lb/in.2) 29 million for Steel (lb/in.2) Ix = moment of inertia for 2 rails (in4) (see page APP-6 for Ix values) • Deflection Multiplier (K) = deflection w = = = = = = 5L4 4608EIx Max. deflection • Max. Working Load = Deflection Multiplier APP-5 Cable Tray Systems Appendix - Reference Material - Side Rails Cable Tray Side Rails Design Data For One Rail Aluminum D E B A Steel D C B A Series 148-176 Rail Only D E C A B All Other Steel Rails Side Rail Height A B C D E Sx Ix Area Weight (in.) (in.) (in.) (in.) (in.) (in.3) (in.4) (in.2) (lbs./ft.) RSI04 4 3.54 2.68 .059 1.71 .768 0.55 0.98 .465 .54 RSI05 5 4.53 3.66 .061 1.71 .770 0.75 1.76 .540 .63 RSI06 6 5.51 4.64 .059 1.71 .768 0.99 2.75 .559 .69 RSI07 7 6.50 5.63 .075 1.71 .784 1.34 4.39 .750 .88 24 4 4.12 3.05 .060 1.75 .740 0.67 1.43 .525 .62 M24 4 4.18 3.09 .080 1.75 .760 0.84 1.93 .750 .83 34 4 4.20 3.08 .100 1.75 .750 1.05 2.49 .902 1.06 25 5 5.00 3.93 .068 1.75 .748 0.90 2.31 .620 .72 35 5 5.06 3.96 .090 1.75 .745 1.18 3.19 .857 .98 26 6 6.12 5.04 .065 2.00 .745 1.26 3.95 .698 .82 36 6 6.17 5.06 .075 2.00 .725 1.68 5.42 .903 1.05 46 6 6.19 5.08 .085 2.00 .650 1.79 6.09 .989 1.17 M46 6 6.20 5.09 .100 2.00 .750 1.89 6.36 1.116 1.30 H46 6 6.24 5.09 .130 2.00 .750 2.67 8.65 1.473 1.74 37 7 7.14 6.05 .075 2.00 .750 1.88 6.75 .904 1.06 47 7 7.24 6.13 .100 2.00 .675 2.47 8.94 1.189 1.40 H47 7 7.24 6.09 .125 2.00 .675 3.05 11.46 1.520 1.77 57 7 7.40 6.23 .160 2.00 .875 3.86 16.43 2.114 2.46 S8A 8 8.0 6.17 .170 3.00 1.000 7.69 27.67 2.754 3.20 148 4 3.625 3.125 .048 .875 -- .25 .45 .251 .84 156 5 4.188 3.688 .060 .875 -- .36 .76 .340 1.16 166 6 5.188 4.688 .060 .750 -- .46 1.20 .385 1.31 176 7 6.188 5.688 .060 .750 -- .64 1.90 .444 1.52 248 4 4.188 3.14 .048 1.000 .392 .32 .72 .313 1.17 346 4 4.188 3.13 .060 1.500 .655 .48 1.11 .449 1.64 444 4 4.188 3.11 .075 1.500 .670 .64 1.47 .561 2.02 258 5 5.188 4.14 .048 1.000 .392 .45 1.22 .361 1.34 356 5 5.188 4.13 .060 1.500 .655 .66 1.86 .509 1.86 454 5 5.188 4.11 .075 1.500 .670 .87 2.48 .636 2.29 268 6 6.188 5.14 .048 1.000 .392 .59 1.90 .409 1.52 368 6 6.188 5.13 .048 1.500 .643 .71 2.39 .457 1.70 366 6 6.188 5.14 .060 1.500 .655 .85 2.87 .569 2.08 464 6 6.188 5.11 .075 1.500 .670 1.14 3.83 .711 2.56 378 7 7.188 6.14 .048 1.500 .643 .89 3.45 .505 1.88 476 7 7.188 6.13 .060 1.500 .655 1.07 4.15 .629 2.30 574 7 7.188 6.11 .075 1.500 .670 1.43 5.55 .792 2.83 A - Side Rail Height B - Loading Depth C - Web Thickness Design Factors: Ix = Moment of Inertia, Sx = Section Modulus Cable Tray Systems D - Flange Width APP-6 Appendix C B-Line Series Appendix - Reference Material - Cable Tray Weights Series 1 Steel Side Rail Weights Tray Series Weight for 2 Side Rails 148 156 166 176 lbs/ft 1.68 2.32 2.62 3.03 kg/m 2.50 3.45 3.90 4.51 Example: Weight for 148P09-12-144 = 1.68 lbs/ft + .51 lbs/ft = 2.19 lbs/ft = (2.19 lbs/ft) (12 ft) = 26.28 lbs. Tray Bottom Weights Appendix Tray Width (inches) 6 9 12 18 24 30 36 6" Spacing lbs/ft 0.38 0.57 0.76 1.14 1.52 2.25 2.70 Rung Weight kg/m 0.57 0.85 1.13 1.70 2.26 3.35 4.02 9" Spacing lbs/ft 0.25 0.38 0.51 0.76 1.01 1.50 1.80 Rung Weight kg/m 0.38 0.57 0.75 1.13 1.51 2.23 2.68 12" Spacing lbs/ft 0.19 0.29 0.38 0.57 0.76 1.13 1.35 Rung Weight kg/m 0.29 0.43 0.57 0.85 1.13 1.68 2.01 Vented Trough lbs/ft 0.48 0.72 0.95 1.43 1.91 2.39 2.86 Weight kg/m 0.71 1.06 1.42 2.13 2.84 3.55 4.26 Solid Trough lbs/ft 0.60 0.90 1.20 1.80 2.39 2.99 3.59 Weight kg/m 0.89 1.34 1.78 2.67 3.56 4.45 5.34 4" Vented lbs/ft 0.57 0.86 1.14 1.71 2.28 3.37 3.42 Rung Weight kg/m 0.85 1.27 1.70 2.54 3.39 5.02 5.09 Solid Bottom Weight lbs/ft 1.01 1.51 2.01 3.02 4.02 5.20 6.25 kg/m 1.50 2.24 2.99 4.49 5.98 7.74 9.29 All Series 1 Steel Series 148 Steel Series 156, 166 & 176 Steel When using steel tray that is hot dip galvanized after fabrication add 9.6% to weights. Series 2, 3, 4 or 5 Aluminum Side Rail Weights Tray Series Weight for 2 Side Rails 24 M24 34 25 35 26 36 46 M46 H46 37 47 H47 57 lbs/ft 1.23 1.66 2.12 1.44 1.96 1.64 2.09 2.33 2.60 3.47 2.12 2.80 3.54 4.92 kg/m 1.83 2.47 3.15 2.14 2.92 2.44 3.11 3.47 3.87 5.16 3.15 4.16 5.27 7.32 Steel Side Rail Weights Tray Series Weight for 2 Side Rails 248 346 444 258 356 454 268 368 366 464 378 476 574 lbs/ft 2.34 3.28 4.04 2.68 3.72 4.58 3.04 3.40 4.16 5.12 3.76 4.60 5.66 kg/m 3.48 4.88 6.01 3.99 5.54 6.82 4.52 5.06 6.19 7.62 5.59 6.84 8.42 Series 2, 3, 4 or 5 weights continued on page 387. APP-7 Cable Tray Systems Appendix - Reference Material - Cable Tray Weights Tray Bottom Weights Series 2, 3, 4 or 5 Tray Width (inches) All Series 2,3,4 Aluminum 6 9 12 18 24 30 36 42 0.30 0.44 0.44 0.66 0.59 0.88 0.89 1.32 1.18 1.76 1.70 2.53 2.04 3.04 2.38 3.54 0.20 0.29 0.29 0.44 0.39 0.58 0.59 0.87 0.78 1.16 1.13 1.68 1.36 2.02 1.58 2.35 0.15 0.22 0.22 0.32 0.29 0.43 0.44 0.65 0.58 0.86 0.85 1.26 1.02 1.52 1.19 1.77 0.10 0.15 0.15 0.22 0.20 0.30 0.30 0.45 0.40 0.60 0.57 0.85 0.68 1.02 0.80 1.19 0.25 0.37 0.38 0.56 0.50 0.74 0.75 1.12 1.00 1.49 1.25 1.86 1.50 2.23 1.75 2.60 0.31 0.45 0.46 0.68 0.61 0.91 0.92 1.36 1.22 1.82 1.53 2.27 1.83 2.72 2.14 3.18 kg/m 0.62 0.92 0.92 1.37 1.23 1.83 1.85 2.75 2.46 3.66 3.67 5.46 4.40 6.55 5.14 7.65 lbs/ft kg/m lbs/ft kg/m lbs/ft kg/m lbs/ft kg/m lbs/ft kg/m lbs/ft kg/m lbs/ft lbs/ft 0.41 0.62 0.82 1.23 1.64 2.45 2.94 3.43 kg/m 0.61 0.92 1.22 1.83 2.44 3.65 4.37 5.10 lbs/ft 0.31 0.46 0.47 0.69 0.62 0.92 0.93 1.38 1.24 1.85 1.84 2.74 2.21 3.29 2.58 3.83 0.21 0.31 0.31 0.46 0.41 0.61 0.62 0.92 0.82 1.22 1.22 1.82 1.46 2.18 1.71 2.54 0.53 0.79 0.80 1.18 1.06 1.58 1.59 2.37 2.12 3.15 2.65 3.94 3.18 4.73 3.71 5.52 0.67 0.99 1.00 1.48 1.33 1.98 2.00 2.97 2.66 3.96 3.33 4.95 3.99 5.94 4.66 6.93 kg/m lbs/ft kg/m lbs/ft kg/m lbs/ft kg/m When using steel tray that is hot dip galvanized after fabrication add 9.6% to weights. Fiberglass Side Rail Weights Fiberglass Tray Series Weight for 2 Side Rails lbs/ft kg/m 13 24 36 46 H46 48 1.40 2.08 1.78 2.65 2.82 4.20 3.72 5.54 3.72 5.54 4.66 6.93 Fiberglass Bottom Weights Tray Width (inches) 6" Spacing Rung Weight 9" Spacing Rung Weight 12" Spacing Rung Weight 18" Spacing All Rung Weight Series 6" Spacing Fiberglass Marine Rung Wt. 9" Spacing Marine Rung Wt. 12" Spacing Marine Rung Wt. 18" Spacing Marine Rung Wt. Cable Tray Systems lbs/ft kg/m lbs/ft kg/m lbs/ft kg/m lbs/ft kg/m lbs/ft kg/m lbs/ft kg/m lbs/ft kg/m lbs/ft kg/m APP-8 6 9 12 18 24 30 36 0.54 0.80 0.81 1.20 1.08 1.60 1.62 2.41 2.16 3.21 2.70 4.01 3.23 4.81 0.35 0.52 .053 0.78 0.70 1.04 1.05 1.56 1.40 2.09 1.75 2.61 2.10 3.13 0.27 0.40 0.40 0.60 0.54 0.80 0.81 1.20 1.08 1.60 1.35 2.01 1.62 2.41 0.19 0.28 0.28 0.42 0.38 0.56 0.57 0.84 0.75 1.12 0.94 1.40 1.13 1.68 0.75 1.11 1.12 1.67 1.49 2.,22 2.24 3.33 2.98 4.44 3.73 5.55 4.48 6.66 0.48 0.,72 0.73 1.08 0.97 1.44 1.45 2.16 1.94 2.89 2.42 3.61 2.91 4.33 0.37 0.56 0.56 0.83 0.75 1.11 1.12 1.67 1.49 2.22 1.87 2.78 2.24 3.33 0.26 0.39 0.39 0.58 0.52 0.78 0.78 1.17 1.04 1.55 1.31 1.94 1.57 2.33 Appendix All Series 2,3,4,5 Steel 6" Spacing Rung Weight 9" Spacing Rung Weight 12" Spacing Rung Weight 18" Spacing Rung Weight Vented Trough Weight Solid Trough Weight 6" Spacing Rung Weight 9" Spacing Rung Weight 12" Spacing Rung Weight 18" Spacing Rung Weight Vented Trough Weight Solid Trough Weight Appendix - Reference Material - Metric Conversion Metric Conversion Chart To Convert From To Multiply By Angle degree radian (rad) radian (rad) degree 0.01745329 57.295780 Appendix Area foot2 inch2 circular mil sq. centimeter (cm2) square meter (m2) square meter (m2) square meter (m2) square meter (m2) square meter (m2) square meter (m2) square inch (in2) foot2 inch2 circular mil 0.09290304 0.0064516 x 10-2 0.00005067075 x 10-5 0.15500030 10.763910 1550.0030 1973523000.0 Temperature degree Fahrenheit degree Celsius degree Celsius degree Fahrenheit t°C = (t°F - 32) / 1.8 t°F = 1.8t°C + 32 Force pounds - force (lbf) newtons (N) 4.4482220 Length foot (ft) inch (in) mil inch millimeters meter (m) meter (m) meter (m) micrometer (μm) meter (m) meter (m) meter (m) micrometer (μm) inch (in) foot (ft) inch (in) mil inch (in) 0.30480 0.02540 0.002540 x 10-3 25400.0 0.039370 3.280840 39.370080 39370.0080 0.039370080 x 10-3 meter (m3) meter (m3) inch (in3) 0.028316850 0.016387060 x 10-3 0.061023740 35.314660 61023.760 0.0037854120 Volume foot3 inch3 cubic centimeter (cm3) cubic meter (m3) cubic meter (m3) gallon (U.S. liquid) cubic cubic cubic foot3 inch3 cubic meter (m3) Section Properties section modulus S (in3) moment of inertia I (in4) modulus of elasticity E (psi) section modulus S (m3) moment of inertia I (m4) modulus of elasticity E (Pa) S (m3) I (m4) E (Pa) S (in3) I (in4) E (psi) 0.016387060 x 10-3 0.00041623140 x 10-3 6894.7570 61023.740 2402510.0 0.014503770 x 10-2 APP-9 Cable Tray Systems Appendix - Reference Material - Metric Conversion Metric Conversion Chart (Cont.) To Convert From To Multiply By Bending Moment or Torque lbf • ft lbf • in N•m N•m newton meter (N•m) newton meter (N•m) lbf • ft lbf • in 1.3558180 0.11298480 0.73756210 8.8507480 Mass kilogram (kg) kilogram (kg) kilogram (kg) kilogram (kg) ounce (avoirdupois) pound (avoirdupois) ton (short, 2000 lb) ton (long, 2240 lb) 0.028349520 0.45359240 907.18470 1016.0470 35.273960 2.2046220 0.0011023110 0.98420640 x 10-3 Mass Per Unit Length lb/ft lb/in kilogram per meter (kg/m) kilogram per meter (kg/m) kilogram per meter (kg/m) kilogram per meter (kg/m) lb/ft lb/in 1.4881640 17.857970 0.67196890 0.55997410 Mass Per Unit Volume lb/ft3 lb/in3 kilogram per cubic meter (kg/m3) kilogram per cubic meter (kg/m3) lb/ft3 kilogram per cubic meter (kg/m3) kilogram per cubic meter (kg/m3) lb/ft3 lb/in3 lb/in3 16.018460 27679.90 0.062427970 0.03612730 x 10-3 1728.0 Mass Per Unit Area lb/ft2 kg/m2 kilogram per square meter (kg/m2) pound per square foot (lb/ft2) 4.8824280 0.20481610 Pressure or Stress lbf/in2 (psi) kip/in3 (ksi) lbf/in2 (psi) pascal (Pa) pascal (Pa) megapascals (MPa) pascal (Pa) pascal (Pa) megapascals (MPa) pound-force per square inch (psi) kip per square inch (ksi) lbf/in2 (psi) Metric Symbols m = meter cm = centimeter mm = millimeter µm = micrometer kg = kilogram Cable Tray Systems N = newton kN = kilonewton Pa = pascal MPa = megapascal APP-10 6894.7570 6894757.0 0.0068947570 0.0014503770 x 10-1 0.0014503770 x 10-4 145.03770 Appendix ounce (avoirdupois) pound (avoirdupois) ton (short, 2000 lb) ton (long, 2240 lb) kilogram (kg) kilogram (kg) kilogram (kg) kilogram (kg) Appendix - Full Cable Tray Systems Specification SECTION 16114 CABLE TRAYS PART I - GENERAL 1.01 SECTION INCLUDES A. The work covered under this section consists of the furnishing of all necessary labor, supervision, materials, equipment, tests and services to install complete cable tray systems as shown on the drawings. B. Cable tray systems are defined to include, but are not limited to straight sections of [ladder type] [trough type] [solid bottom type] [channel type] cable trays, bends, tees, elbows, drop-outs, supports and accessories. Appendix 1.02 REFERENCES A. ANSI/NFPA 70 - National Electrical Code. B. C. D. E. F. G. H. ASTM A123 - Specification for Zinc (Hot Galvanized) Coatings on Products Fabricated from Rolled, Pressed, and Forged Steel Shapes, Plates, Bars, and Strip. ASTM A653 - Specification for Steel Sheet, Zinc-Coated (Galvanized) by the Hot Dip Process, Structural (Physical) Quality. ASTM A1011 - Specification for Steel, Sheet and Strip, Hot-Rolled, Carbon, Structural, High-Strength Low-Alloy and High Strength Low Alloy with Improved Formability. ASTM A1008 - Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy and High-Strength Low-Alloy with Improved Formability. ASTM B633 - Specification for Electrodeposited Coatings of Zinc on Iron and Steel. NEMA VE 1 - Metallic Cable Tray Systems. NEMA VE 2 - Cable Tray Installation Guidelines. 1.03 DRAWINGS A. The drawings which constitute a part of these specifications indicate the general route of the cable tray systems. Data presented on these drawings is as accurate as preliminary surveys and planning can determine until final equipment selection is made. Accuracy is not guaranteed and field verification of all dimensions, routing, etc., is required. B. Specifications and drawings are for assistance and guidance, but exact routing, locations, distances and levels will be governed by actual field conditions. Contractor is directed to make field surveys as part of his work prior to submitting system layout drawings. 1.04 SUBMITTALS A. Submittal Drawings: Submit drawings of cable tray and accessories including clamps, brackets, hanger rods, splice plate connectors, expansion joint assemblies, and fittings, showing accurately scaled components. B. Product Data: Submit manufacturer's data on cable tray including, but not limited to, types, materials, finishes, rung spacings, inside depths and fitting radii. For side rails and rungs, submit cross sectional properties including Section Modulus (Sx) and Moment of Inertia (Ix). 1.05 QUALITY ASSURANCE A. Manufacturers: Firms regularly engaged in manufacture of cable trays and fittings of types and capacities required, whose products have been in satisfactory use in similar service for not less than 5 years. B. NEMA Compliance: Comply with NEMA Standards Publication Number VE 1, "Cable Tray Systems". C. NEC Compliance: Comply with NEC, as applicable to construction and installation of cable tray and cable channel systems (Article 392, NEC). D. UL Compliance: Provide products which are UL classified and labeled. E. NFPA Compliance: Comply with NFPA 70B, "Recommended Practice for Electrical Equipment Maintenance" pertaining to installation of cable tray systems. APP-11 Cable Tray Systems Appendix - Full Cable Tray Systems Specification 1.06 DELIVERY, STORAGE AND HANDLING A. B. Deliver cable tray systems and components carefully to avoid breakage, denting and scoring finishes. Do not install damaged equipment. Store cable trays and accessories in original cartons and in clean dry space; protect from weather and construction traffic. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Manufacturer: Subject to compliance with these specifications, cable tray and cable channel, systems to be installed shall be as manufactured by B-Line [or engineer approved equal.] A. General: Except as otherwise indicated, provide metal cable trays, of types, classes and sizes indicated; with splice plates, bolts, nuts and washers for connecting units. Construct units with rounded edges and smooth surfaces; in compliance with applicable standards; and with the following additional construction features. B. Materials and Finish: Material and finish specifications for each tray type are as follows: 1. Aluminum: Straight section and fitting side rails and rungs shall be extruded from Aluminum Association Alloy 6063. All fabricated parts shall be made from Aluminum Association Alloy 5052. 2. Pre-Galvanized Steel: Straight sections, fitting side rails, rungs, and covers shall be made from structural quality steel meeting the minimum mechanical properties and mill galvanized in accordance with ASTM A653 SS, Grade 33, coating designation G90. Covers for all steel trays will also be furnished from mill galvanized steel in accordance with ASTM A653 G90. 3. Hot Dip Galvanized Steel: Straight section and fitting side rails and rungs shall be made from structural quality steel meeting the minimum mechanical properties of ASTM A1011 SS, Grade 33 for 14 gauge and heavier, ASTM A1008, Grade 33, Type 2 for 16 gauge and lighter, and shall be hot dip galvanized after fabrication in accordance with ASTM A123. All covers and splice plates must also be hot dip galvanized after fabrication; mill galvanized covers are not acceptable for hot dipped galvanized cable tray. All hot dip galvanized after fabrication steel cable trays must be returned to point of manufacture after coating for inspection and removal of all icicles and excess zinc. Failure to do so can cause damage to cables and/or injury to installers. 4. Stainless Steel: Straight section and fitting side rails and rungs shall be made of AISI Type 304 or Type 316 stainless steel. Transverse members (rungs) shall be welded to the side rails with Type 316 stainless steel welding wire. 2.03 TYPE OF TRAY SYSTEM A. B. Ladder type trays shall consist of two longitudinal members (side rails) with transverse members (rungs) welded to the side rails. Rungs shall be spaced [6] [9] [12] inches on center. Spacing in radiused fittings shall be 9 inches and measured at the center of the tray's width. Rungs shall have a minimum cable bearing surface of 7/8" with radiused edges. No portion of the rungs shall protrude below the bottom plane of the side rails.** Each rung must be capable of supporting the cable load, with a safety factor of 1.5, and a 200 lb. concentrated load when tested in accordance with NEMA VE 1, section 5.4. **Omit text for Series 1 cable tray systems. Ventilated trough type trays shall consist of two longitudinal members (side rails) with a corrugated bottom welded to the side rails. The peaks of the corrugated bottom shall have a minimum flat cable bearing surface of 23/4" and shall be spaced on 6" centers. To provide ventilation in the tray, the valleys of the corrugated bottom shall have 21/4" x 4" rectangular holes punched along the width of the bottom. Cable Tray Systems APP-12 Appendix 2.02 CABLE TRAY SECTIONS AND COMPONENTS Appendix C. D. E. Appendix F. G. H. I. J. K. L. Full Cable Tray Systems Specification Non-Ventilated bottom trough type trays shall consist of two longitudinal members (side rails) with a corrugated bottom welded to the side rails. The peaks of the corrugated bottom shall have a minimum flat cable bearing surface of 23/4" and shall be spaced on 6" centers. Tray Sizes shall have [3] [4] [5] [6] inch minimum usable load depth, or as noted on the drawing. Straight tray sections shall have side rails fabricated as I-Beams. All straight sections shall be supplied in standard [10] [12] [20] [24] foot lengths, except where shorter lengths are permitted to facilitate tray assembly lengths as shown on drawings. Tray widths shall be [6] [9] [12] [18] [24] [30] [36] inches or as shown on drawings. All fittings must have a three inch tangent and a minimum radius of [12] [24] [36] [48] inches. Splice plates shall be the bolted type made as indicated below for each tray type. The resistance of fixed splice connections between an adjacent section of tray shall not exceed .00033 ohm. Splice plate construction shall be such that a splice may be located anywhere within a continuously supported span without diminishing rated loading capacity of the cable tray. 1. Aluminum Tray - Splice plates shall be made of 6063-T6 aluminum, using four square neck carriage bolts and serrated flange locknuts. Hardware shall be zinc plated in accordance with ASTM B633, SC1. If aluminum cable tray is to be used outdoors, then hardware shall be Type 316 stainless steel. 2. Steel (including Pre-Galvanized and Hot Dip Galvanized) - Splice plates shall be manufactured of high strength steel, meeting the minimum mechanical properties of ASTM A1011 HSLAS, Grade 50, Class 1. Each splice plate shall be attached with ribbed neck carriage bolts and serrated flange locknuts. Hardware shall be zinc plated in accordance with ASTM B633 SC1 for pre-galvanized cable trays, or Chromium Zinc in accordance with ASTM F-1136-88 for hot dip galvanized cable trays. Splice plates shall be furnished with straight sections and fittings. Cable Tray Supports: Shall be placed so that the support spans do not exceed the maximum span indicated on drawings. Supports shall be constructed from 12 gauge steel formed shape channel members 15/8" x 15/8" with necessary hardware such as Trapeze Support Kits (9G-55XX-22SH) as manufactured by B-Line [or engineer approved equal]. Cable trays installed adjacent to walls shall be supported on wall mounted brackets such as B409 as manufactured by B-Line [or engineerapproved equal]. Trapeze hangers and center hung supports shall be supported by 1/2" (minimum) diameter rods. Barrier Strips: Shall be placed as specified on drawings and be fastened into the tray with self drilling screws. Accessories: Special accessories shall be furnished as required to protect, support, and install a cable tray system. Accessories shall consist of, but are not limited to; section splice plates, expansion plates, blind-end plates, specially-designed ladder drop-outs, barriers, etc. 2.04 LOADING CAPACITIES A. Cable tray shall be capable of carrying a uniformly distributed load of _______ lbs./ft. on a ________ ft. support span with a safety factor of 1.5 when supported as a simple span and tested per NEMA VE 1, section 5.2. **In addition to the uniformly distributed load the cable tray shall support 200 lbs. concentrated load at mid-point of span.** Load and safety factors specified are applicable to both the side rails and rung capacities. Cable tray shall be made to manufacturing tolerances as specified by NEMA. **Omit text for Series 1 cable tray systems. APP-13 Cable Tray Systems Appendix - Full Cable Tray Systems Specification PART 3 - EXECUTION 3.01 INSTALLATION A. B. C. Install cable trays as indicated; in accordance with equipment manufacturer's instructions, and with recognized industry practices (NEMA VE 2), to ensure that the cable tray equipment complies with requirements of NEC, and applicable portions of NFPA 70B and NECA's "Standards of Installation" pertaining to general electrical installation practices. Coordinate cable tray with other electrical work as necessary to properly interface installation of cable tray work with other work. Provide sufficient space encompassing cable trays to permit access for installing and maintaining cables. 3.02 TESTING A. END OF SECTION Cable Tray Systems APP-14 Appendix B. Test cable trays to ensure electrical continuity of bonding and grounding connections, and to demonstrate compliance with specified maximum grounding resistance. See NFPA 70B, Chapter 18, for testing and test methods. Manufacturer shall provide test reports witnessed by an independent testing laboratory of the "worst case" loading conditions outlined in this specification and performed in accordance with the latest revision of NEMA VE 1. Appendix - Additional Cable Tray Sizing Requirements AMPACITY: Multiconductor Cables (2000V or Less) Cable ampacities shall comply with Tables 310.16 and 310.18 of the NEC® subject to the provisions below: 1. If there are more than 3 current carrying conductors in a cable, derate cable ampacity per section 310.15(B)(2)(A). 2. If tray has solid covers, use 95% of the ampacity values shown in Tables 310.16 and 310.18. 3. If cables are placed in a single layer, with a maintained spacing of not less than 1 cable diameter between cables, the ampacity of the cables shall not exceed the allowable ambient temperature-corrected ampacities of multiconductor cables with not more than 3 insulated conductors in free air in accordance with Section 310.15(C) and Table B.310.3. You must use the ambient ampacity correction factors, found below Table B.310.3, for ambient temperatures other than 40°C (104°F). Appendix Multiconductor Cables (2001 Volts and over) Type MV and Type MC Cables 1. Where cable trays are covered for more than 6 ft. with solid, unventilated covers, use not more than 95% of the ampacity values of Tables 310.75 and 310.76. 2. Where cables are installed in a single layer in uncovered trays with a maintained spacing of not less than one cable diameter between cables, you can use the ampacity values listed in Tables 310.71 and 310.72. Single Conductor Cables Ampacity of Cables Rated 2000 Volts or Less in Cable Tray (single conductor cables) Cable Sizes 600 kcmil and Larger 600 kcmil and Larger 1/0 AWG through 500 kcmil 1/0 AWG through 500 kcmil 1/0 AWG & Larger In Single Layer Single Conductors In Triangle Config. 1/0 AWG and Larger Solid Unventilated Cable Tray Cover ? No (**) Yes No (**) Yes Applicable Ampacity Tables (*) 310.17 and 310.19 310.17 and 310.19 310.17 and 310.19 310.17 and 310.19 No (**) 310.17 and 310.19 No (**) 310.20 [See NEC Section 310.15(B)] Mult. Amp. Table Values By Ampacity of Type MV and Type MC Cables (2001 volts or over) in Cable Trays (single conductor cables) Special Conditions Cable Sizes 1.00 Maintained Spacing Of One Cable Diameter 1/0 AWG and Larger 1/0 AWG and Larger 1/0 AWG & Larger In Single Layer Single Conductors In Triangle Config. 1/0 AWG and Larger 1.00 Spacing Of 2.15 x One Conductor O.D. Between Cables 0.75 0.70 0.65 0.60 Solid Unventilated Cable Tray Cover ? No (**) Yes Applicable Ampacity Tables (*) 310.69 and 310.70 310.69 and 310.70 Mult. Amp. Table Values By Special Conditions 0.75 0.70 No (**) 310.69 and 310.70 1.00 Maintained Spacing Of One Cable Diameter No (**) 310.67 and 310.68 1.05 Spacing Of 2.15 x One Conductor O.D. Between Cables (*) The ambient ampacity correction factors must be used. (**) At a specific position, where it is determined that the tray cables require mechanical protection, a single cable tray cover of six feet or less in length can be installed. Cable Fill in Hazardous (Classified) Locations: Section 392.3 of the NEC regulates the use of cable tray wiring systems in hazardous (classified) locations. This section states that if cable tray wiring systems are installed in hazardous (classified) locations, the cables that they support must be suitable for installation in those hazardous (classified) locations. The cable carries the installation restriction, not the cable tray except that the cable tray installation must comply with Section 392.4. Some hazardous (classified) locations require special spacing of the cables. When installing Type MC, MI & TC cables in cable tray in Class II, Division 2 Hazardous (classified) areas, (combustible dusts), the cables are limited to a single layer with spacing between cables equal to the diameter of the largest adjacent cable. This is the only hazardous (classified) location where the spacing of the cables is required although it is recommended that this wiring method also be employed in Class III, Division I, and Class III, Division 2 (Ignitable Fibers & Flyings). Please note that this will alter the cable tray sizing information obtained from the sizing flow chart on page CTS-20 & CTS-21 of this catalog. APP-15 Cable Tray Systems Appendix - Installation Data Please reference NEMA VE 2, metal cable tray installation guideline, for more complete information. www.cabletrays.com/technica.htm Supports - B-Line Cable Tray shall be sized and installed as a complete cable support system appropriate for the cable types installed. Recommended cable tray support locations are as shown below. Do not exceed the maximum support spacing and design load as printed on the side rail label. Refer to Canadian Electrical Code (CEC) section 12-2202 for minimum cable tray clearances. Splice Plates - Use factory supplied splice plates only. Splice plates located at the quarter span between supports are preferred. Avoid placing splices at midspan and directly above supports. Torque all splice plate fasteners to 19 ft. - lbs. for 3/8" and 50 ft. - lbs. for 1/2". Expansion splice plate fasteners should be loosened 1/2 turn after reaching full torque to allow for travel. Set the side rail gap for expansion plates according to the chart on page CTS-8 and ensure that a support is located within 2 feet on each side of the expansion splice. Conductors - The Cable Tray system installation shall be completed prior to pulling conductors. Covers - Vertical cable trays which penetrate dry floors must be covered for 2m (two meter) above the floor level. All cable tray dead ends must be closed with blind ends per CEC sec 12-2202( 6). Handling - Cable tray is shipped without exterior crating, therefore careful material handling practices should be used. Cable tray straight sections should be lifted with wide slings and an overhead crane. If a crane is not available and a fork lift is to be used, only single bundles should be lifted. Ensure that each bundle is properly centered. Cable tray fittings that are not crated should be unbanded and off-loaded by hand. Storage - All cable tray materials are subject to storage stain (white rust) if improperly stored. If cable tray is stored as shipped, it must be stored indoors. If the cable tray material must be stored outside, it must be unbanded and loosely stacked on an angle to minimize the components' contact area as well as provide for adequate drainage. NEMA RECOMMENDED SUPPORT LOCATIONS FOR FITTINGS .6M .6 M 2 ft. ø 2 ft. ø ø 1 /2 2 ft. .6M 16.9mm Horizontal Elbows 16.9mm .6M 2 ft. Vertical Elbows ø 2/3 R 2/3 R 2 ft. .6M 2 ft. .6M 1/2 L L Horizontal Tee Cable Tray Systems 2 ft. .6M Horizontal Cross APP-16 Appendix Cable support distances for conductor size should be referenced in CEC Part 1, Table 21. Single conductor cables placed one diameter or more apart in ventilated or ladder type tray are allowed to use the free air rating per the CEC. Any conductor in vertical runs of cable tray and all single conductor cables must be fastened to the rungs with nylon cable ties or stainless steel clamps. Carbon steel cable clamps should not be used due to induction heating, per CEC section 12-2204 (5). Appendix - Support Channels & Channel Nuts Channel Sizes & Hole Patterns Selection Chart Channel Dimensions Height Material & Thickness Stainless Steel Width 1 2 TH Type 304 Type 316 4 Aluminum 3 Channel Hole Patterns ** S H17/8 Steel Appendix Channel Type SH B11 3 1/4" 1 5/8" 12 Ga. -- -- -- 1 1 1 -- B12 2 7/16" 1 5/8" 12 Ga. .105 -- -- 1,2 1 1,2 -- B22 1 5/8" 1 5/8" 12 Ga. .105 12 Ga. 12 Ga. 1,2,3,4 1 1,2,3,4 1 B24 1 5/8" 1 5/8" 14 Ga. .080 14 Ga. 14 Ga. 1,2,3,4 1 1,2,3,4 -- B32 1 3/8" 1 5/8" 12 Ga. -- 12 Ga. -- 1,3 1 1,3 -- B42 1" 1 5/8" 12 Ga. -- 12 Ga. -- 1,3 1 1,3 -- B52 13 16 / " 1 5/8" 12 Ga. -- 12 Ga. -- 1,3 1 1,3 -- B54 13 16 / " 1 5/8" 14 Ga. .080 14 Ga. 14 Ga. 1,2,3,4 1 1,2,3,4 -- Available Finishes on Steel: Plain (Oil Coated), Dura-Green Epoxy, Pre-Galvanized, and Hot Dip Galvanized are standard. ** 1 2 3 4 - Steel Aluminum Type 304 Stainless Steel Type 316 Stainless Steel Channel Nuts With Spring Without Spring Twirl Nut Thread Size B11 B12 B22 B24 B32 B42 B52 B54 B11 B22 B12 B24 B32 B42 B52 B54 B11 B22 B12 B24 B32 B42 B52 B54 N728 N228 N528 N228WO N228WO TN228 TN228 3/8"-16 TN525 1/2"-13 N725 N225 N525 N225WO N525WO TN225 Thickness 3/8" 1/2" for all nuts for N725,N225,N225WO,TN225 for N525,N525WO,TN525 3/8" N755 N255 N555 N255WO N555WO -- -- 5/8"-11 1/2" for N755,N255,N255WO for N555,N555WO 3/8" Channel Nut With Spring Channel Nut Without Spring Twirl Nut For other channels, channel nuts, and fittings see B-Line Strut Systems Catalog. APP-17 Cable Tray Systems Appendix - Concrete Inserts & Threaded Rod Continuous Concrete Insert Catalog Number for Channel 120" (10 ft.) 240" (20 ft.) Channel Size Maximum Depth Load B22I-120 B22I-240 B22 1 5/8" 2000 lbs./ft. B32I-120 B32I-240 B32 1 3/8" 2000 lbs./ft. B52I-120 B52I-240 B52 13 /16" 1500 lbs./ft. Safety factor of 3 on loading. Other lengths available upon request. Furnished with end caps and styrofoam filler installed. Appendix Standard finishes: Plain (Oil Coated) Dura Green Epoxy Pre-Galvanized Hot Dip Galvanized B2500 Spot Insert & N2500 Insert Nut Concrete Insert Applications Standard Finish: Zinc Plated Continuous inserts used vertically are ideal mounting bases for cable tray brackets. B2500 Insert For multi-tiered tray assemblies, inserts function as the anchors for each stanchion. N2500 Insert Nut Insert rod size behind part number. Square Nuts for Spot Inserts Angle Fittings B104 Cable Tray Systems B844 APP-18 B101 Appendix Notes APP-19 Cable Tray Systems Cable Tray Manual CABLE TRAY MANUAL Based on the 2011 National Electrical Code® Cable Tray Systems MAN-1 Cable Tray Manual 2011 Cable Tray Manual Table of Contents Page No. Introduction ......................................................................................................................................................................................................... MAN-3 Why Cable Tray? Cable Tray Manual Safety ................................................................................................................................................................................................ MAN-4 Dependability .............................................................................................................................................................. MAN-4 – MAN-5 Space Savings ................................................................................................................................................................................ MAN-5 Cost Savings ............................................................................................................................................................... MAN-5 – MAN-8 An In-depth Look at the 2011 NEC®, Section 392 Types of Cable Trays (NEC® 392.1 Scope) ............................................................................................... MAN-9 – MAN-10 EMI/RFI Cable Tray .................................................................................................................................................................... MAN-10 Cable Tray Materials .................................................................................................................................................................. MAN-11 392.2 Definition of Cable Tray System ............................................................................................................................ MAN-11 392.10 Uses for Cable Tray ........................................................................................................................... MAN-11 – MAN-16 (A) Wiring Methods and Cable Types ..................................................................................... MAN-12 – MAN-13 (B) Industrial Usage ......................................................................................................................... MAN-13 – MAN-14 (1) Single Conductor Cable .............................................................................................. MAN-13 – MAN-14 (2) Medium Voltage Cable ........................................................................................................................ MAN-14 (C) Hazardous (Classified) Locations ..................................................................................... MAN-14 – MAN-16 (D) Usage of Nonmetallic Tray ........................................................................................................................... MAN-16 392.12 Uses Not Permitted ................................................................................................................................................... MAN-16 392.18 Cable Tray Installation ......................................................................................................................... MAN-6 – MAN-20 (A) Complete System ......................................................................................................................... MAN-6 – MAN-18 (B) Completed Before Installation .................................................................................................................... MAN-18 (C) Covers ..................................................................................................................................................................... MAN-19 (D) Through Partitions & Walls ........................................................................................................................... MAN-19 (E) Exposed & Accessible .................................................................................................................................... MAN-19 (F) Adequate Access ............................................................................................................................................... MAN-19 (G) Raceways, Cables, Boxes, and Conduit Bodies Supported from Cable Tray Systems ........................................................................................................ MAN-19 – MAN-20 392.20 Cables and Conduit Installation .................................................................................................. MAN-21 – MAN-22 (A) Multiconductor Cables, 600V or less ...................................................................................................... MAN-21 (B) Cables Rated over 600V ................................................................................................................................ MAN-21 (C) Connected in Parallel .............................................................................................................. MAN-21 – MAN-22 (D) Single Conductor .............................................................................................................................................. MAN-22 392.22 Number of Conductor of Cable ................................................................................................... MAN-23 – MAN-26 392.30 Securing and Supporting Cables and Conductors .................................................................................. MAN-26 392.46 Bushed Conduit and Tubing ................................................................................................................................. MAN-27 392.56 Cable Splices ................................................................................................................................................................ MAN-27 392.60 Grounding and Bonding .................................................................................................................. MAN-28 – MAN-31 392.80 Ampacity of Conductors ................................................................................................................. MAN-31 – MAN-33 392.100 Construction Specifications ....................................................................................................... MAN-33 – MAN-35 (A) Strength and Rigidity ............................................................................................................... MAN-33 – MAN-35 (B) Smooth Edges .................................................................................................................................................... MAN-35 (C) Corrosion Protection ....................................................................................................................................... MAN-35 (D) Siderails .................................................................................................................................................................. MAN-35 (E) Fittings ..................................................................................................................................................................... MAN-35 (F) Nonmetallic Cable Tray ................................................................................................................................... MAN-35 Cable Tray Wiring System Design and Installation Hints ....................................................................................... MAN-36 Cable Tray Accessories ........................................................................................................................................................... MAN-37 Fireproofing Tray .......................................................................................................................................................................... MAN-37 Cable Tray Maintenance & Repair ...................................................................................................................................... MAN-37 Expansion and Contraction ........................................................................................................................... MAN-38 – MAN-39 Appendix Index & Appendix Sheets ........................................................................................................................ MAN-40 – MAN-47 Cable Tray Sizing Flowchart ........................................................................................................................................ MAN-48 – MAN-49 Cable Tray Installation & Specification Checklists ....................................................................................... MAN-50 – MAN-51 Footnotes ........................................................................................................................................................................................................... MAN-52 MAN-2 Cable Tray Systems Cable Tray Manual INTRODUCTION The B-Line Cable Tray Manual was produced by B-Line's technical staff. B-Line has recognized the need for a complete cable tray reference source for electrical engineers and designers. The following pages address the 2011 National Electrical Code requirements for cable tray systems as well as design solutions from practical experience. The information has been organized for use as a reference guide for both those unfamiliar and those experienced with cable tray. ® Nearly every aspect of cable tray design and installation has been explored for the use of the reader. If a topic has not been covered sufficiently to answer a specific question or if additional information is desired, contact the engineering department at B-Line. We sincerely hope you will find the B-Line Cable Tray Manual a helpful and informative addition to your technical library. The information contained herein has been carefully checked for accuracy and is believed to be correct and current. No warranty, either expressed or implied, is made as to either its applicability to, or its compatibility with, specific requirements, of this information, nor for damages consequent to its use. All design characteristics, specifications, tolerances and similar information are subject to change without notice. Cable Tray Manual Eaton’s B-Line Business 509 West Monroe Street Highland, IL 62249-0326 Tel: (800) 851-7415 www.bline.com NFPA 70® - 2008, National Electrical Code® and NEC® are registered trademarks of the National Fire Protection Association, Quincy, MA. Reproduced with permission from NFPA 70 -2011, National Electrical Code , Copyright © 2010, National Fire Protection Association, Quincy, MA. This reprinted material is not the complete and official position of the NFPA on the referenced subject, which is represented only by the standard in its entirety. ® Cable Tray Systems ® MAN-3 Cable Tray Manual WHY CABLE TRAY? Cable Tray Manual BECAUSE A CABLE TRAY WIRING SYSTEM PROVIDES SAFE AND DEPENDABLE WAYS TO SAVE NOW AND LATER Large numbers of electrical engineers have limited detail knowledge concerning wiring systems. There is the tendency by engineers to avoid becoming involved in the details of wiring systems, leaving the wiring system selection and design to designers or contractors. Certain decisions must be made for any wiring system installation, and these decisions should be made in the design and construction activities' chain where maximum impact is achieved at the lowest possible cost. Deferring design decisions to construction can result in increased costs and wiring systems incompatible with the owner's future requirements. Early in the project's design life, the costs and features of various applicable wiring systems should be objectively evaluated in detail. Unfortunately, such evaluations are often not made because of the time and money involved. It is important to realize that these initial evaluations are important and will save time and money in the long run. The evaluation should include the safety, dependability, space and cost requirements of the project. Many industrial and commercial electrical wiring systems have excessive initial capital costs, unnecessary power outages and require excessive maintenance. Moreover, the wiring system may not have the features to easily accommodate system changes and expansions, or provide the maximum degree of safety for the personnel and the facilities. Cable tray wiring systems are the preferred wiring system when they are evaluated against equivalent conduit wiring systems in terms of safety, dependability, space and cost. To properly evaluate a cable tray wiring system vs. a conduit wiring system, an engineer must be knowledgeable of both their installation and the system features. The advantages of cable tray installations are listed below and explained in the following paragraphs. • Safety Features • Dependability • Space Savings • Cost Savings • Design Cost Savings • Material Cost Savings • Installation Cost & Time Savings • Maintenance Savings CABLE TRAY SAFETY FEATURES A properly engineered and installed cable tray wiring system provides some highly desirable safety features that are not obtainable with a conduit wiring system. • Tray cables do not provide a significant path for the transmission of corrosive, explosive, or toxic gases while conduits do. There have been explosions in industrial facilities in which the conduit systems were a link in the chain of events that set up the conditions for the explosions. These explosions would not have occurred with a cable tray wiring system since the explosive gas would not have been piped into a critical area. This can occur even though there are seals in the conduits. There does have to be some type of an equipment failure or abnormal condition for the gas to get into the conduit, however this does occur. Conduit seals prevent explosions from traveling down the conduit (pressure piling) but they do not seat tight enough to prevent moisture or gas migration until an explosion or a sudden pressure increase seats them. The October 6, 1979 Electrical Substation Explosion at the Cove Point, Maryland Columbia Liquefied Natural Gas Facility is a very good example of where explosive gas traveled though a two hundred foot long conduit with a seal in it. The substation was demolished, the foreman was killed and an operator was badly burned. This explosion wouldn’t have occurred if a cable tray wiring system had been installed instead of a conduit wiring system. A New Jersey chemical plant had the instrumentation and electrical equipment in one of its control rooms destroyed in a similar type incident. • In addition to explosive gases, corrosive gases and toxic gases from chemical plant equipment failures can travel through the conduits to equipment or control rooms where the plant personnel and the sensitive equipment will be exposed to the gases. • In facilities where cable tray may be used as the equipment grounding conductor in accordance with NEC® Sections 392.60(A) & 392.60(B), the grounding equipment system components lend themselves to visual inspection as well as electrical continuity checks. CABLE TRAY DEPENDABILITY A properly designed and installed cable tray system with the appropriate cable types will provide a wiring system of outstanding dependability for the control, communication, data handling, instrumentation, and power systems. The dependability of cable tray wiring systems has been proven by a 40 year track record of excellent performance. • Cable tray wiring systems have an outstanding record for dependable service in industry. It is the most common industrial wiring system in Europe. In continuous process systems, an electrical system failure can cost millions of dollars and present serious process safety problems for the facility, its personnel and the people in the surrounding communities. A properly designed and installed cable tray system with the appropriate cable types will provide a wiring system of outstanding dependability for process plants. MAN-4 Cable Tray Systems Cable Tray Manual • Television broadcast origination facilities and studios make use of cable tray to support and route the large volumes of cable needed for their operations with a high degree of dependability. It would be impossible to have the wiring system flexibility they need with a conduit wiring system. just the conductors, material, and installation labor costs. The results of these initial cost evaluations usually show that the installed cable tray wiring system will cost 10 to 60 percent less than an equivalent conduit wiring system. The amount of cost savings depends on the complexity and size of the installation. • Large retail and warehouse installations use cable tray to support their data communication cable systems. Such systems must be dependable so that there are no outages of their continuous inventory control systems. There are other savings in addition to the initial installation cost savings for cable tray wiring systems over conduit wiring systems. They include reduced engineering costs, reduced maintenance costs, reduced expansion costs, reduced production losses due to power outages, reduced environmental problems due to continuity of power and reduced data handling system costs due to the continuity of power. The magnitudes of many of these costs savings are difficult to determine until the condition exists which makes them real instead of potential cost savings. • Cable tray wiring systems have been widely used to support cabling in both commercial and industrial computer rooms overhead and beneath the floor to provide orderly paths to house and support the cabling. These types of installations need a high degree of dependability which can be obtained using cable tray wiring systems. CABLE TRAY SPACE SAVINGS When compared to a conduit wiring system, an equivalent cable tray wiring system installation requires substantially less space. • Facilities with high density wiring systems devoted to control, instrumentation, data handling and branch circuit wiring have the choice of selecting cable tray or conduit wiring systems. A conduit wiring system is often a poor choice because large conduit banks require significant space, competing with other systems and equipment. Choosing a cable tray wiring system greatly reduces this problem. • Financial institutions with large computer installations have high density wiring systems under floors or in overhead plenum areas that are best handled by cable tray wiring systems. • Airport facilities have extensive cable tray wiring systems to handle the ever expanding needs of the airline industry. • Most projects are roughly defined at the start of design. For projects that are not 100 percent defined before design start, the cost of and time used in coping with continuous changes during the engineering and drafting design phases will be substantially less for cable tray wiring systems than for conduit wiring systems. A small amount of engineering is required to change the width of a cable tray to gain additional wiring space capacity. Change is a complex problem when conduit banks are involved. • The final drawings for a cable tray wiring system may be completed and sent out for bid or construction more quickly than for a conduit wiring system. Cable tray simplifies the wiring system design process and reduces the number of details. • Cable tray wiring systems are well suited for computer aided design drawings. A spread sheet based wiring management program may be used to control the cable fills in the cable tray. While such a system may also be used for controlling conduit fill, large numbers of individual conduits must be monitored. For an equal capacity wiring system, only a few cable tray runs would have to be monitored. • Large health care facilities have high density wiring systems that are ideal candidates for cable tray. • Dedicated cable tray installation zones alert other engineering disciplines to avoid designs that will produce equipment and material installation conflicts in these areas. As more circuits are added, the cable tray installation zone will increase only a few inches; the space required for the additional conduits needed would be much greater. CABLE TRAY WIRING SYSTEM COST SAVINGS • The fact that a cable can easily enter and exit cable tray anywhere along its route, allows for some unique opportunities that provide highly flexible designs. • Cable tray is used in many facilities because of the ever present need of routing more and more cables in less space at lower costs. Usually, the initial capital cost is the major factor in selecting a project's wiring system when an evaluation is made comparing cable tray wiring systems and conduit wiring systems. Such an evaluation often covers Cable Tray Systems MAN-5 • Fewer supports have to be designed and less coordination is required between the design disciplines for the cable tray supports compared to conduit supports. Cable Tray Manual Increasing the size of a structure or a support system to handle a high space volume conduit wiring system is unnecessary when this problem can be avoided by the selection of a cable tray wiring system. DESIGN COST SAVINGS Cable Tray Manual • Excluding conductors, the cost of the cable trays, supports, and miscellaneous materials will provide a savings of up to 80% as compared to the cost of the conduits, supports, pull boxes, and miscellaneous materials. An 18 inch wide cable tray has an allowable fill area of 21 square inches. It would take 7 - 3 inch conduits to obtain this allowable fill area (7 x 2.95 square inches = 20.65 square inches). • Typical 300 volt insulated multiconductor instrumentation tray cables (ITC) and power limited tray cables (PLTC) cost the same for both cable tray and conduit wiring systems. This applies for instrumentation circuits, low level analog and digital signal circuits, logic input/output (I/O) circuits, etc. There are other cable tray installations which require a higher cost cable than the equivalent conduit installation. Such installations are limited to areas where low smoke emission and/or low flame spread ITC or PLTC cables must be used. • The cost of 600 volt insulated multiconductor cables listed for use in cable tray is greater than the cost of 600 volt insulated individual conductors used in conduit. The cost differential depends on the insulation systems, jacket materials and cable construction. • Conduit banks often require more frequent and higher strength supports than cable trays. 3 inch and larger rigid metal conduits are the only sizes allowed to be supported on 20 foot spans. • For some electrical loads, parallel conductors are installed in conduit and the conductors must be derated, requiring larger conductors to make up for the deration. If these circuits were installed in cable tray, the conductor sizes would not need to be increased since the parallel conductor derating factors do not apply to three conductor or single conductor cables in cable tray. • When a cable tray width is increased 6 inches, the cable tray cost increase is less than 10 percent. This substantially increases the cable tray’s wiring capacity for a minimal additional cost. To obtain such an increase in capacity for a conduit wiring system would be very costly. COST - Cable Tray vs. Conduit Cable Tray Manual (Equivalent Conductor Fill Areas) 40000 35000 Material Cost 30000 Total Installed Cost ($) 5 Labor Cost @ $60/hr per NECA labor units. 4 25000 20000 3 15000 2 10000 1 5000 0 Aluminum Ladder Cable Tray Steel Ladder Cable Tray Solid Bottom Cable Tray EMT Rigid Steel Conduit Installation: 200 linear feet of cable supported with four 90° direction changes and all trapeze supports on 8 ft. spans. 1. Aluminum, 18" wide, ladder cable tray (9" rung spacing) with all hardware. 2. Hot dip galvanized steel, 18" wide, ladder cable tray (9" rung spacing) with all hardware. 3. Hot dip galvanized steel, 18" wide, solid bottom cable tray and all hardware. 4. 7 parallel runs of 3" diameter EMT with concentric bends. 5. 7 parallel runs of 3" diameter galvanized conduit with concentric bends. Note: Above costs do not include cable and cable pulling costs. Cable costs differ per installation and cable/conductor pulling costs have been shown to be considerably less for cable tray than for conduit. MAN-6 Cable Tray Systems Cable Tray Manual INSTALLATION COST AND TIME SAVINGS • Depending on the complexity and magnitude of the wiring system, the total cost savings for the initial installation (labor, equipment and material) may be up to 75 percent for a cable tray wiring system over a conduit wiring system. When there are banks of conduit to be installed that are more than 100 feet long and consist of four or more 2 inch conduits or 12 or more smaller conduits, the labor cost savings obtained using cable tray wiring systems are very significant. • Many more individual components are involved in the installation of a conduit system and its conductors compared to the installation of a cable tray system and its cables. This results in the handling and installing of large amounts of conduit items vs. small amounts of cable tray items for the same wiring capacity. • The higher the elevation of the wiring system, the more important the number of components required to complete the installation. Many additional man-hours will be required just moving the components needed for the conduit system up to the work location. • Penetrating a masonry wall with cable tray requires a smaller hole and limited repair work. • More supports are normally required for rigid steel conduit due to the requirements of NEC® Table 344.30(B)(2). • Concentric conduit bends for direction changes in conduit banks are very labor intensive and difficult to make. However if they are not used, the installation will be unattractive. The time required to make a concentric bend is increased by a factor of 3-6 over that of a single shot bend. This time consuming practice is eliminated when cable tray wiring systems are used. • Conductor pulling is more complicated and time consuming for conduit wiring systems than for cable tray wiring systems. Normally, single conductor wire pulls for conduit wiring systems require multiple reel setups. For conduit wiring systems, it is necessary to pull from termination equipment enclosure to termination equipment enclosure. Tray cables being installed in cable trays do not have to be pulled into the termination equipment enclosures. Tray cable may be pulled from near the first termination enclosure along the cable tray route to near the second termination enclosure. Then, the tray cable is inserted into the equipment enclosures for termination. For projects with significant numbers of large conductors terminating in switchgear, this may be a very desirable feature that can save hours of an electrician's time. Unnecessary power outages can be eliminated since tray cable pulls may be made without Cable Tray Systems MAN-7 • Conductor insulation damage is common in conduits since jamming can occur when pulling the conductors. Jamming is the wedging of conductors in a conduit when three conductors lay side by side in a flat plane. This may occur when pulling around bends or when the conductors twist. Ninety-two percent of all conductor failures are the result of the conductor’s insulation being damaged during the conductor’s installation. Many common combinations of conductors and conduits fall into critical jam ratio values. Critical jam ratio (J.R.= Conduit ID/Conductor OD) values range from 2.8 to 3.2. The J. R. for 3 single conductor THHN/THWN insulated 350 kcmil conductors in a 21/2 inch conduit would be 3.0 (2.469 inches/ 0.816 inches). If conductor insulation damage occurs, additional costs and time are required for replacing the conductors. This cannot occur in a cable tray wiring system. • Smaller electrician crews may be used to install the equivalent wiring capacity in cable tray. This allows for manpower leveling, the peak and average crew would be almost the same number, and the electrician experience level required is lower for cable tray installations. • Since the work is completed faster there is less work space conflict with the other construction disciplines. This is especially true if installations are elevated and if significant amounts of piping are being installed on the project. MAINTENANCE SAVINGS • One of the most important features of cable tray is that tray cable can easily be installed in existing trays if there is space available. Cable tray wiring systems allow wiring additions or modifications to be made quickly with minimum disruption to operations. Any conceivable change that is required in a wiring system can be done at lower cost and in less time for a cable tray wiring system than for a conduit wiring system. • Moisture is a major cause of electrical equipment and material failures. Breathing due to temperature cycling results in the conduits accumulating relatively large amounts of moisture. The conduits then pipe this moisture into the electrical equipment enclosures which over a period of time results in the deterioration of the equipment insulation systems and their eventual failure. Also, moisture may become a factor in the corrosion failure of some of the critical electrical equipment's metallic components. Conduit seals are not effective in blocking the movement of moisture. The conduit systems may be designed to reduce the moisture Cable Tray Manual • Conduit wiring systems require pull boxes or splice boxes when there is the equivalent of more than 360 degrees of bends in a run. For large conductors, pull or junction boxes may be required more often to facilitate the conductor’s installation. Cable tray wiring systems do not require pull boxes or splice boxes. de-energizing the equipment. For conduit installations, the equipment will have to be de-energized for rubber safety blanketing to be installed, otherwise the conductor pulls might have to be made on a weekend or on a holiday at premium labor costs to avoid shutting down production or data processing operations during normal working hours. Cable Tray Manual problems but not to completely eliminate it. Few designers go into the design detail necessary to reduce the effects of moisture in the conduit systems. Tray cables do not provide internal moisture paths as do conduits. Cable Tray Manual • In the event of external fires in industrial installations, the damage to the tray cable and cable tray is most often limited to the area of the flame contact plus a few feet on either side of the flame contact area. For such a fire enveloping a steel conduit bank, the steel conduit is a heat sink and the conductor insulation will be damaged for a considerable distance inside the conduit. Thermoplastic insulation may be fused to the steel conduit and the conduit will need to be replaced for many feet. This occurred in an Ohio chemical plant and the rigid steel conduits had to be replaced for 90 feet. Under such conditions, the repair cost for fire damage would normally be greater for a conduit wiring system than for cable tray and tray cable. In the Ohio chemical plant fire, there were banks of conduits and runs of cable tray involved. The cable tray wiring systems were repaired in two days. The conduit wiring systems were repaired in six days and required a great deal more manpower. Because Article 300 is exempt from this requirement only low-voltage and communication cables are affected. Each Article adopted a definition of abandoned cables and the rule for removal. The general consensus is that abandoned cable is cable that is not terminated at equipment or connectors and is not identified for future use with a tag. Please refer to each individual NEC® Article for specifics. Having to tag, remove, or rearrange cables within an enclosed raceway can be a time consuming and difficult job. Without being able to clearly see the cables and follow their exact routing throughout a facility, identifying abandoned cables would be very difficult and expensive. With the open accessibility of cable tray, these changes can be implemented with ease. Abandoned cables can be identified, marked, rearranged, or removed with little or no difficulty. • In the event of an external fire, the conduit becomes a heat sink and an oven which decreases the time required for the conductor insulation systems to fail. The heat decomposes the cable jackets and the conductor insulation material. If these materials contain PVC as do most cables, hydrogen chloride vapors will come out the ends of the conduits in the control rooms. These fumes are very corrosive to the electronic equipment. They are also hazardous to personnel. A flame impingement on a cable tray system will not result in the fumes going into the control room as there is no containment path for them. They will be dispersed into the atmosphere. IN MOST CASES AN OBJECTIVE EVALUATION OF THE REQUIREMENTS FOR MOST HIGH DENSITY WIRING SYSTEMS WILL SHOW THAT A CABLE TRAY WIRING SYSTEM PROVIDES A WIRING SYSTEM SUPERIOR TO A CONDUIT WIRING SYSTEM. Abandoned Cables Easily identified, marked, or removed - all possible from an open Cable Tray System For the 2002 National Electrical Code, several proposals were submitted to the NFPA to revise the 1999 NEC® for Articles 300, 640, 645, 725, 760, 770, 800, 820, and 830 to require all abandoned cables to be removed from plenum spaces. The purpose of the proposals is to remove the cables as a source of excess combustibles from plenums and other confined spaces such as raised floors and drop ceilings. All of the Code Making Panels agreed that this should be acceptable practice except Code Making Panel 3, which oversees Article 300. MAN-8 Cable Tray Systems Cable Tray Manual AN IN-DEPTH LOOK AT 2011 NEC® ARTICLE 392 - CABLE TRAY (The following code explanations are to be used with a copy of the 2011 NEC .) ® To obtain a copy of the NEC® contact: National Fire Protection Association® 1 Batterymarch Park • P.O. Box 9101 Quincy, Massachusetts 02269-9101 1-800-344-3555 392.1. Scope. With one exception, the specifier selects the rung spacing that he or she feels is the most desirable for the installation. The exception is that 9 inches is the maximum allowable rung spacing for a ladder cable tray supporting any 1/0 through 4/0 single conductor cables [See Section 392.10(B)(1)(a)]. Standard Aluminum Ladder • The rungs provide a convenient anchor for tying down cables in vertical runs or where the positions of the cables must be maintained in horizontal runs. • Cables may exit or enter through the top or the bottom of the tray. • A ladder cable tray without covers provides for the maximum free flow of air, dissipating heat produced in current carrying conductors. • Moisture cannot accumulate in ladder cable trays and be piped into electrical equipment as happens in conduit systems. • Ladder cable tray cannot pipe hazardous or explosive gases from one area to another as happens with conduit systems. For ladder cable trays supporting large power cables, 9 inch or wider rung spacings should be selected. For many installations, the cable trays are routed over the top of a motor control center (MCC) or switchgear enclosure. Cables exit out the bottom of the cable trays and into the top of the MCC or switchgear enclosure. For these installations, the cable manufacturer's recommended minimum bending radii for the specific cables must not be violated. If the rung spacing is too close, it may be necessary to remove some rungs in order to maintain the proper cable bending radii. This construction site modification can usually be avoided by selecting a cable tray with 12 or 18 inch rung spacing. If you are still uncertain as to which rung spacing to specify, 9 inch rung spacing is the most common and is used on 80% of the ladder cable tray sold. • In areas where there is the potential for dust to accumulate, ladder cable trays should be installed. The dust buildup in ladder cable trays will be less than the dust buildup in ventilated trough or solid bottom cable trays. Ladder cable trays are available in widths of 6, 9, 12, 18, 24, 30, 36, and 42 inches with rung spacings of 6, 9, 12, or 18 inches. Wider rung spacings and wider cable tray widths decrease the overall strength of the cable tray. Specifiers should be aware that some cable tray manufacturers do not account for this load reduction in their published cable tray load charts. B-Line uses stronger rungs in wider cable trays to safely bear the loads published. Cable Tray Systems MAN-9 Steel Ventilated Trough The 1999 NEC® added the word ‘ventilated’ in front of trough to clear up some confusion that solid trough is treated the same as ventilated trough. It is not. Solid trough is recognized as solid bottom cable tray. Cable Tray Manual Of the types of cable trays listed in this section, ladder cable tray is the most widely used type of cable tray due to several very desirable features. Where the ladder cable tray supports small diameter multiconductor control and instrumentation cables; 6, 9, or 12 inch rung spacings should be specified. Quality Type TC, Type PLTC, or Type ITC small diameter multiconductor control and instrumentation cables will not be damaged due to the cable tray rung spacing selected, but the installation may not appear neat if there is significant drooping of the cables between the rungs. Cable Tray Manual Cable Tray Manual Ventilated trough cable tray is often used when the specifier does not want to use ladder cable tray to support small diameter multiconductor control and instrumentation cables. As no drooping of the small diameter cables is visible, ventilated trough cable trays provide neat appearing installations. Small diameter cables may exit the ventilated trough cable tray through the bottom ventilation holes as well as out the top of the cable tray. For installations where the cables exit the bottom of the cable tray and the system is subject to some degree of vibration, it is advisable to use B-Line Trough Drop-Out Bushings (Cat. No. 99-1124). These snap-in bushings provide additional abrasion protection for the cable jackets. Just as for ladder cable tray, ventilated trough cable tray will not pipe moisture into electrical equipment. Standard widths for ventilated trough cable tray systems are 6, 9, 12, 18, 24, 30, and 36 inches. The standard bottom configuration for ventilated trough cable tray is a corrugated bottom with 27/8 inch bearing surfaces - 6 inches on centers and 21/4 inch x 4 inch ventilation openings. Since a corrugated bottom cannot be bent horizontally, the standard bottom configuration for horizontal bend fittings consists of rungs spaced on 4 inch centers. This difference in bottom construction may be objectionable to some owners, so be sure you are aware of the owner's sensitivity to aesthetics for the cable tray installation. Aluminum Solid Bottom Trough Some specifiers prefer solid bottom cable tray to support large numbers of small diameter control and multiconductor instrumentation cables. Solid bottom steel cable trays with solid covers and wrap around cover clamps can be used to provide EMI/RFI shielding protection for sensitive circuits. Unlike ladder and ventilated trough cable trays, solid bottom cable trays can collect and retain moisture. Where they are installed outdoors or indoors in humid locations and EMI/RFI shielding protection is not required, it is recommended that 1/4 inch weep holes be drilled in their bottoms at the sides and in the middle every 3 feet to limit water accumulation. The words "and other similar structures." were incorporated in Section 392.1 for future types of cable tray that might be developed, such as center supported type cable tray. All the technical information developed by the 1973 NEC® Technical Subcommittee on Cable Tray for Article 318 - Cable Trays was based on cable trays with side rails and this technical information is still the basis for the 2011 NEC® Article 392 - Cable Trays. Vent. Channel Cable Tray (B-Line Cable Channel) Channel cable tray systems (B-Line cable channel) are available in 3, 4, and 6 inch widths with ventilated or solid bottoms. The NEC® now recognizes solid bottom cable channel. Prior to the 2002 Code, the NEC® did not have any specific provisions for the use of solid cable channel. Instead of large conduits, cable channel may be used very effectively to support cable drops from the cable tray run to the equipment or device being serviced and is ideal for cable tray runs involving a small number of cables. Cable channel may also be used to support push buttons, field mounted instrumentation devices, etc. Small diameter cables may exit ventilated cable channel through the bottom ventilation holes, out the top or through the end. For installations where the cables exit through the ventilation openings and the cable channel or the cables are subject to some degree of vibration, it is advisable to use B-Line Cable Channel Bushings (Cat. No. 99-1125). These snap-in plastic bushings provide additional abrasion protection for the cable jackets. Center Supported Cable Tray (B-Line Cent-R-Rail System) The standard lengths for cable trays are 10, 12, 20 and 24 feet (consult B-Line for the availability of nonstandard cable tray lengths). Selecting a cable tray length is based on several criteria. Some of these criteria include the required load that the cable tray must support, the distance between the cable tray supports, and ease of handling and installation. One industry standard that is strongly recommended is that only one cable tray splice be placed between support spans and, for long span trays, that they ideally be place at 1/4-span. This automatically limits the length of tray you choose, as the tray must be longer than or equal to the support span you have selected. Matching the tray length to your MAN-10 Cable Tray Systems Cable Tray Manual support span can help ensure that your splice locations are controlled. fittings and accessories improve the appearance of the cable tray system in addition to reducing labor costs. Cable trays can be organized into 4 categories: Short Span, Intermediate Span, Long Span, and Extra-Long Span. Cable Tray Materials Short Span trays, typically used for non-industrial indoor installations, are usually supported every 6 to 8 feet, while Intermediate Span trays are typically supported every 10 to 12 feet. A 10 or 12 foot cable tray is usually used for both of these types of installations. To keep from allowing two splices to occur between supports, a 12 foot tray should be used for any support span greater than 10 feet, up to 12 feet. Placing the cable tray splices at 1/4-span is not critical in a short or intermediate span application given that most trays have sufficiently strong splice plates. Long Span trays are typically supported anywhere from 14 to 20 foot intervals with 20 feet being the most popular. In long span situations, the placement of the splice locations at 1/4-span becomes much more important. Matching the tray length to your support span can help control your splice locations. Extra-Long Span trays are supported on spans exceeding 20 feet. Some outdoor cable tray installations may have to span anywhere from 20 to 30 feet to cross roads or to reduce the number of expensive outdoor supports. The distance between supports affects the tray strength exponentially; therefore the strength of the cable tray system selected should be designed around the specific support span chosen for that run. [See Section 392.100(A) on page 431 for additional information on cable tray strength and rigidity.] B-Line has many cataloged fittings and accessory items for ladder, ventilated trough, ventilated channel, and solid bottom cable trays which eliminate the need for the costly field fabrication of such items. When properly selected and installed, these factory fabricated Cable Tray Systems MAN-11 A fine print note is included in the 2005 NEC® that references the National Electrical Manufacturers Association (NEMA) documents for further information on cable tray. These documents: ANSI/NEMA VE-1, Metal Cable Tray Systems; NEMA VE-2, Cable Tray Installation Guidelines; and NEMA FG-1, Non Metallic Cable Tray Systems, are an excellent industry resource in the application, selection, and installation of cable trays both metallic and non metallic. Contact B-Line for more information concerning these helpful documents. 392.2. Definition. Cable Tray System. This section states that cable tray is a rigid structural support system used to securely fasten or support cables and raceways. Cable trays are not raceways. Cable trays are mechanical supports just as strut systems are mechanical supports. NEC® Article 392 Cable Trays is an article dedicated to a type of mechanical support. It is very important that the personnel involved with engineering and installing cable tray utilize it as a mechanical support system and not attempt to utilize it as a raceway system. There are items in the NEC® that apply to raceways and not to cable tray. There are also items in the NEC® that apply to cable tray and not to raceways. These differences will be covered at the appropriate locations in this manual. 392.10. Uses Permitted. Cable tray installations shall not be limited to industrial establishments. The text in Section 392.10 clearly states that cable tray may be used in non-industrial establishments. The use of cable tray should be based on sound engineering and economic decisions. For clarity, the NEC® now lists all types of circuits to explicitly permit their use in cable trays. These circuit types include: services, feeders, branch circuits, communication circuits, control circuits, and signaling circuits. The 2002 NEC® also added a new requirement that where cables in tray are exposed to the direct rays of the sun, they shall be identified as sunlight resistant for all occupancies, not just industrial. Cable Tray Manual In an indoor industrial installation 10 or 12 foot tray sections may be easier to handle and install as you may have piping or ducting to maneuver around. However, using 20 foot instead of 12 foot straight sections may provide labor savings during installation by reducing the number of splice joints. If this is done, the selected tray system should meet the loading requirements for the support span you are using. If you are interested in supporting 100 lbs/ft and you are buying 20 foot tray sections while supporting it every 12 feet, it isn’t necessary to specify a NEMA 20C tray (100 lbs/ft on a 20 foot span). A NEMA 20A tray (50 lbs/ft on a 20 foot span) will support over 130 lbs/ft when supported on a 12 ft span with a safety factor of 1.5. Specifying a 20C tray is not an economical use of product. If you desire to use 20 foot sections of cable tray, it makes more sense to increase your support span up to 20 feet. This not only saves labor by decreasing the number of splices, but also by decreasing the number of supports that must be installed. Metallic cable trays are readily available in aluminum, pregalvanized steel, hot-dip galvanized after fabrication, and stainless steel. Aluminum cable tray should be used for most installations unless specific corrosion problems prohibit its use. Aluminum's light weight significantly reduces the cost of installation when compared to steel. Cable Tray Manual 392.10. Uses Permitted. (A) Wiring Methods. This section identifies the 300 & 600 volt multiconductor cables that may be supported by cable tray. The "Uses Permitted" or "Uses Not Permitted" sections in the appropriate NEC® cable articles provide the details as to where that cable type may be used. Where the cable type may be used, cable tray may be installed to support it except as per Section 392.12 which states that cable trays shall not be installed in hoistways or where subject to severe physical damage. Where not subject to severe physical damage, cable tray may be used in any hazardous (classified) area to support the appropriate cable types in accordance with the installation requirements of the various Articles that make up NEC® Chapter 5 or in any non-hazardous (unclassified) area. Cable Tray Manual It should be noted that Section 300.8 of the NEC® states that cable trays containing electric conductors cannot contain any other service that is not electrical. This includes any pipe or tube containing steam, water, air, gas or drainage. For commercial and industrial cable tray wiring systems: Type ITC, Type MC, Type TC, and Type PLTC multiconductor cables are the most commonly used cables. Type MI and Optical-Fiber cables are special application cables that are desirable cables for use in some cable tray wiring systems. The following paragraphs provide information and comments about these cable types. Type MI Cable: Mineral-Insulated, Metal Sheathed Cable (Article 332). This cable has a liquid and gas tight continuous copper sheath over its copper conductors and magnesium oxide insulation. Developed in the late 1920's by the French Navy for submarine electrical wiring systems, properly installed MI cable is the safest electrical wiring system available. In Europe, Type MI cable has had a long, successful history of being installed (with PVC jackets for corrosion protection) in cable trays as industrial wiring systems. This cable may be installed in hazardous (classified) areas or in non-hazardous (unclassified) areas. The single limitation on the use of Type MI cable is that it may not be used where it is exposed to destructive corrosive conditions unless protected by materials suitable for the conditions. Type MI cable without overall nonmetallic coverings may be installed in ducts or plenums used for environmental air and in other space used for environmental air in accordance with Sections 300.22(B) and (C). Cable tray may be installed as a support for Type MI cable in any location except where the cable is installed in a hoistway. Section 332-30 states that MI cable shall be securely supported at intervals not exceeding 6 feet (1.83 m). Type MI cable has a UL two hour fire resistive rating when properly installed. An installation requirement for this rating is that the cable be securely supported every 3 feet. Steel or stainless steel cable trays should be used to support Type MI cable being used for critical circuit service. During severe fire conditions, steel or stainless steel cable tray will remain intact and provide support longer than aluminum or fiberglass reinforced plastic cable trays. Type MC Cable: Metal-clad cable (Article 330). There are large amounts of Type MC cable installed in industrial plant cable tray systems. This cable is often used for feeder and branch circuit service and provides excellent service when it is properly installed. The metallic sheath may be interlocking metal tape or it may be a smooth or corrugated metal tube. A nonmetallic jacket is often extruded over the aluminum or steel sheath as a corrosion protection measure. Regular MC cable, without nonmetallic sheath, may be supported by cable tray in any hazardous (classified) area except Class I and Class II, Division 1 areas. For Type MC cables to qualify for installation in Class I and Class II Division I areas (Section 501-4(A) (1) (c & d), they must have a gas/vapor tight continuous corrugated aluminum sheath with a suitable plastic jacket over the sheath. They must also contain equipment grounding conductors and listed termination fittings must be used where the cables enter equipment. Type MC Cable employing an impervious metal sheath without overall nonmetallic coverings may be installed in ducts or plenums used for environmental air in accordance with Section 300.22(B) and may be installed in other space used for environmental air in accordance with Section 300.22(C). The maximum support spacing is 6 feet (1.83 m). Type TC Cable: Power and control tray cable (Article 336). This cable type was added to the 1975 NEC® (as an item associated with the revision of Article 318-Cable Trays). Type TC cable is a multiconductor cable with a flame retardant nonmetallic sheath that is used for power, lighting, control, and signal circuits. It is the most common cable type installed in cable tray for 480 volt feeders, 480 volt branch circuits, and control circuits. Where Type TC cables comply with the crush and impact requirements of Type MC cable and is identified for such use, they are permitted as open wiring between a cable tray and the utilization equipment or device. In these instances where the cable exits the tray, the cable must be supported and secured at intervals not exceeding 6 feet (See Section 336.10(6)). The service record of UL listed Type TC cable where properly applied and installed has been excellent. For those installations where the NEC® allows its use, a cost savings is realized by using Type TC cables instead of Type MC cables. Type TC cable may be installed in cable tray in hazardous (classified) industrial plant areas as permitted in Articles 392, 501, 502, 504 and 505 provided the conditions of maintenance and supervision assure that only qualified persons will service the installation [See Section 336.10(3)]. Where a cable tray wiring system containing Type TC cables will be exposed to any significant amount of hot metal splatter from welding or the torch cutting of metal during construction or maintenance activities, temporary metal or plywood covers should be installed on the cable tray in the exposure areas to prevent cable jacket and conductor insulation damage. It is desirable to use only quality Type TC cables that will pass the IEEE 383 and UL Vertical Flame Tests (70,000 BTU/hr). Type TC cable assemblies may contain optical fiber members as per the UL 1277 standard. MAN-12 Cable Tray Systems Cable Tray Manual Type ITC Cable: Instrumentation Tray Cable (Article 727). Although this was a new cable article in the 1996 NEC®, it is not a new type of cable. Thousands of miles of ITC cable have been installed in industrial situations since the early 1960’s. This is a multiconductor cable that most often has a nonmetallic jacket. The No. 22 through No. 12 insulated conductors in the cables are 300 volt rated. A metallic shield or a metallized foil shield with a drain wire usually encloses the cable’s conductors. These cables are used to transmit the low energy level signals associated with the industrial instrumentation and data handling systems. These are very critical circuits that impact on facility safety and on product quality. Type ITC cable must be supported and secured at intervals not exceeding 6 feet [See Section 727.4]. Type PLTC Cable: Power-Limited Tray Cable (Sections 725-154(C), and 725-154(E)). This is a multiconductor cable with a flame retardant nonmetallic sheath. The No. 22 through No. 12 insulated conductors in the cables are 300 volt rated. A metallic shield or a metallized foil shield with drain wire usually encloses the cable's conductors. This cable type has high usage in communication, data processing, fire protection, signaling, and industrial instrumentation wiring systems. There are versions of this cable with insulation and jacket systems made of materials with low smoke emission and low flame spread properties which make them desirable for use in plenums. In Industrial Establishments where the conditions of maintenance and supervision ensure that only qualified persons service the installation and where the cable is not subject to physical damage Type PLTC cable may be installed in cable trays hazardous (classified) areas as permitted in Section 501.10(B)(1), 501.10(B)(4) and 504.20. Type PLTC cables that comply with the crush and impact requirements of Type MC cable and are identified for such use, are permitted as open wiring in lengths not to exceed a total of 50 ft. between a cable tray and the utilization equipment or device. In this situation, the cable needs to be supported and secured at intervals not exceeding 6 ft. Where a cable tray wiring system containing Type PLTC cables will be exposed to any significant amount of hot metal splatter from welding or the torch cutting of metal during construction or maintenance activities, temporary metal or plywood covers should be installed Cable Tray Systems MAN-13 Optical Fiber Cables (Article 770). The addition of optical fiber cables in the Section 392.10(A) cable list for the 1996 NEC was not a technical change. Optical fiber cables have been allowed to be supported in cable trays as per Section 770.6. Optical fibers may also be present in Type TC cables as per UL Standard 1277. For the 1999 NEC® code, Article 760 - Fire Alarm Cables and Articles 800 - Multipurpose and Communications Cables were added to the list of cables permitted to be installed in cable tray systems. For the 1993 NEC®, the general statement in the 1990 NEC® which allowed all types of raceways to be supported by cable trays was replaced by individual statements for each of the ten specific raceway types that may now be supported by cable tray. The chances of any such installations being made are very low, since strut is a more convenient and economic choice than cable tray to support raceway systems. 392.10. Uses Permitted. (B) In Industrial Establishments. This section limits the installation of single conductor cables and Type MV multiconductor cables in cable trays to qualifying industrial establishments as defined in this section. Per the 2002 NEC® solid bottom cable trays are now permitted to support single conductor cables only in industrial establishments where conditions of maintenance and supervision ensure that only qualified persons will service the installed cable tray system. However, at this time, no fill rules for single conductor cables in solid bottom cable tray have been established. [see Section 392.10(B)] 392.10. Uses Permitted. (B) In Industrial Establishments. (1) Single Conductor. Section 392.10(B)(1) covers 600 volt and Type MV single conductor cables. There are several sections which cover the requirements for the use of single conductor cables in cable tray even though they only comprise a small percentage of cable tray wiring systems. Such installations are limited to qualifying industrial facilities [See Section 392.10(B)]. Many of the facility engineers prefer to use three conductor power cables. Normally, three conductor power cables provide more desirable electrical wiring systems than single conductor power cables in cable tray (See Section 392.20. Cable and conductor installation - three conductor vs. single conductor cables). Cable Tray Manual Type ITC Cable may be installed in cable trays in hazardous (classified) areas as permitted in Articles 392, 501, 502, 504 and 505. It states in Article 727 that Type ITC cables that comply with the crush and impact requirements of Type MC cable and are identified for such use, are permitted as open wiring in lengths not to exceed 50 ft. between a cable tray and the utilization equipment or device. Where a cable tray wiring system containing Type ITC cables will be exposed to any significant amount of hot metal splatter from welding or the torch cutting of metal during construction or maintenance activities, temporary metal or plywood covers should be installed on the cable tray to prevent cable jacket or conductor insulation damage. It is desirable to use only quality Type ITC cables that will pass the IEEE 383 and UL Vertical Flame Tests (70,000BTU/hr). on the cable tray to prevent cable jacket and conductor insulation damage. It is desirable to use only quality Type PLTC cables that will pass the IEEE 383 and UL Vertical Flame Tests (70,000 BTU/hr). Type PLTC cable assemblies may contain optical fiber members as per the UL 1277 standard. Cable Tray Manual 392.10(B)(1)(a) Single conductor cable shall be No. 1/0 or larger and shall be of a type listed and marked on the surface for use in cable trays. Where Nos. 1/0 through 4/0 single conductor cables are used, the maximum allowable rung spacing for ladder cable tray is 9 inches. 392.10(B)(1)(b) Welding cables shall comply with Article 630, Part IV which states that the cable tray must provide support at intervals not to exceed 6 inches. A permanent sign must be attached to the cable tray at intervals not to exceed 20 feet. The sign must read “CABLE TRAY FOR WELDING CABLES ONLY”. must comply with Section 392.12. The following is an explanation of the parts of the code which affect the use of cable tray in hazardous locations. 501.10. Wiring Methods - Listed Termination Fittings. (A) Class I, Division 1 (Gases or Vapors). 501.10(A)(1)(b) Type MI cable may be installed in cable tray in this type of hazardous (classified) area. 501.10(A)(1)(c) allows Type MC-HL cables to be installed in Class I, Division I areas if they have a gas/vapor tight continuous corrugated aluminum sheath with a suitable plastic jacket over the sheath. They must also contain equipment grounding conductors sized as per Section 250.122 and listed termination fittings must be used where the cables enter equipment. 392.10(B)(1)(c) This section states that single conductors used as equipment grounding conductors (EGCs) in cable trays shall be No. 4 or larger insulated, covered or bare. Cable Tray Manual The use of a single conductor in a cable tray as the EGC is an engineering design option. Section 300.3(B) states that all conductors of the same circuit and the EGC, if used, must be contained within the same cable tray. The other options are to use multiconductor cables that each contain their own EGC or to use the cable tray itself as the EGC in qualifying installations [see Section 392.60(A)] If an aluminum cable tray is installed in a moist environment where the moisture may contain materials that can serve as an electrolyte, a bare copper EGC should not be used. Under such conditions, electrolytic corrosion of the aluminum may occur. For such installations, it is desirable to use a low cost 600 volt insulated conductor and remove the insulation where connections to equipment or to equipment grounding conductors are made. (See Section 392.60. Grounding and Bonding, for additional information on single conductors used as the EGC for cable tray systems). 392.10. Uses Permitted. (B) In Industrial Establishment (2) Medium Voltage. Single and multiconductor type MV cables must be sunlight resistant if exposed to direct sunlight. Single conductors shall be installed in accordance with 392.10(B)(1) 392.10. Uses Permitted. (C) Hazardous (Classified) Locations. This section states that if cable tray wiring systems are installed in hazardous (classified) areas, the cables that they support must be suitable for installation in those hazardous (classified) areas. The cable carries the installation restriction. The installation restriction is not on the cable tray except that the cable tray installations 501.10(A)(1)(d) allows Type ITC-HL cable to be installed in Class I, Division I areas if they have a gas/vapor tight continuous corrugated aluminum sheath with a suitable plastic jacket over the sheath and provided with termination fittings listed for the application. 501.10. Wiring Methods. (B) Class I, Division 2 (Gases or Vapors). Types ITC, PLTC, MI, MC, MV, or TC cables may be installed in cable tray in this type of hazardous (classified) area. Under the conditions specified in Section 501.15(E), Cable seals are required in Class 1, Division 2 areas. Cable seals should be used only when absolutely necessary. 501.15. Sealing and Drainage. (E) Cable Seals, Class 1, Division 2. (1) Cables will be required to be sealed only where they enter certain types of enclosures used in Class 1, Division 2 areas. Factory sealed push buttons are an example of enclosures that do not require a cable seal at the entrance of the cable into the enclosure. 501.15. Sealing and Drainage. (E) Cable Seals, Class 1, Division 2. (2) Gas blocked cables are available from some cable manufacturers but they have not been widely used. For gas to pass through the jacketed multiconductor cable's core, a pressure differential must be maintained from one end of the cable to the other end or to the point where there is a break in the cable's jacket. The existence of such a condition is extremely rare and would require that one end of the cable be in a pressure vessel or a pressurized enclosure and the other end be exposed to the atmosphere. The migration of any significant volume of gas or vapor though the core of a multiconductor cable is very remote. This is one of the safety advantages that cable tray wiring systems have over conduit wiring systems. There are documented cases of industrial explosions caused by the migration of gases and vapors through conduits when they came in contact with an ignition source. There are no known cases of cables in cable tray wiring systems providing a path for gases or vapors to an ignition source which produced an industrial explosion. MAN-14 Cable Tray Systems Cable Tray Manual 501.15. Sealing and Drainage. (E) Cable Seals, Class 1, Division 2. (3) Exception: Cables with an unbroken gas/vapor-tight continuous sheath shall be permitted to pass through a Class 1, Division 2 location without seals. This is an extremely important exception stating that cable seals are not required when a cable goes from an unclassified area through a classified area then back to an unclassified area. 501.15. Sealing and Drainage. (E) Cable Seals, Class 1, Division 2. (4) If you do not have a gas/vapor-tight continuous sheath, cable seals are required at the boundary of the Division 2 and unclassified location. The sheaths mentioned above may be fabricated of metal or a nonmetallic material. 502.10. Wiring Methods. (A) Class II, Division 1 (Combustible Dusts). Type MI cable may be installed in cable tray in this type of hazardous (classified) area. 502.10. Wiring Methods. (B) Class II, Division 2 (Combustible Dusts). This section states: Type ITC and PLTC cables may be installed in ladder or ventilated cable trays following the same practices as used in non-hazardous (unclassified) areas. No spacing is required between the ITC or PLTC cables. This is logical as the ITC and PLTC cable circuits are all low energy circuits which do not produce any significant heat or heat dissipation problems. Type MC, MI and TC [See Section 336.4(3)] cables may be installed in ladder, ventilated trough, or ventilated cable channel, but they are not allowed to be installed in solid bottom cable trays. D1 D1 D2 D2 D2 D1 D1 D1 D3 Note 2. Spacing the cables a minimum of 1 inch from the side rails to prevent dust buildup is recommended. This is not an NEC requirement but a recommended practice. Where cable tray wiring systems with current carrying conductors are installed in a dust environment, ladder type cable trays should be used since there is less surface area for dust buildup than in ventilated trough cable trays. The spacing of the cables in dust areas will prevent the cables from being totally covered with a solid dust layer. In dusty areas, the top surfaces of all equipment, raceways, supports, or cable jacket surfaces where dust layers can accumulate will require cleanup housekeeping at certain time intervals. Good housekeeping is required for personnel health, personnel safety and facility safety. Excessive amounts of dust on raceways or cables will act as a thermal barrier which may not allow the power and lighting insulated conductors in a raceway or cable to safely dissipate internal heat. This condition may result in the accelerated aging of the conductor insulation. A cable tray system that is properly installed and maintained will provide a safe dependable wiring system in dust environments. Exception: Type MC cable listed for use in Class II, Division I locations shall be permitted to be installed without the above spacing limitations. This was a new exception for the 1999 NEC® code. For this type of wiring there is no danger of the cables being overheated when covered with dust. The current flow in these circuits is so low that the internally generated heat is insufficient to heat the cables and cable spacing is not a necessity. Even under such conditions, layers of dust should not be allowed to accumulate to critical depths as they may be ignited or explode as the result of problems caused by other than the electrical system. 502.10(B)(3). Nonincendive Field Wiring Wiring in nonincendive circuits shall be permitted using any of the wiring methods suitable for wiring in ordinary locations. 503.10. Wiring Methods. (A) Class III, Division 1 and (B) Required Spacing in Cable Trays for Type MC, MI & TC Cables in Class II, Division 2 Hazardous (Classified) Areas Cable Tray Systems MAN-15 Class III, Division 2 (Ignitable Fibers or Flyings). Type MI or MC cables may be installed in cable tray in these types of hazardous (classified) areas. The installations should be made using practices that minimize the build-up of materials in the trays. This can be done by using ladder cable tray with a minimum spacing between the cables equal to the diameter of the largest adjacent cable. In some cases, a greater spacing between cables Cable Tray Manual The Exception allows Type MC cables to be installed in Class II, Division 1 areas if they have a gas/vapor tight continuous corrugated aluminum sheath with a suitable plastic jacket over the sheath. They must also contain equipment grounding conductors sized as per Section 250.122 and listed termination fittings must be used where the cables enter equipment. Note 1. The cables are limited to a single layer with spacing between cables equal to the diameter of the largest adjacent cable. This means that the cables must be tied down at frequent intervals in horizontal as well as vertical cable trays to maintain the cable spacing. A reasonable distance between ties in the horizontal cable tray would be approximately 6 feet (See Section 392.30(B). Cable Tray Manual than that based on the cable diameters might be desirable depending on the characteristics of the material that requires the area to be classified. Here again, it must be emphasized that good housekeeping practices are required for all types of wiring systems to insure the safety of the personnel and the facility. 504.20. Wiring Methods. This section allows intrinsically safe wiring systems to be installed in cable trays in hazardous (classified) areas. Section 504.30 specifies the installation requirements for intrinsically safe wiring systems that are installed in cable trays. Section 504.70 specifies the sealing requirements for cables that may be part of a cable tray wiring system. Section 504.80(B) states that cable trays containing intrinsically safe wiring must be identified with permanently affixed labels. Cable trays are ideal for supporting both intrinsically safe and nonintrinsically safe cable systems as the cables may be easily spaced and tied in position or a standard metallic barrier strip may be installed between the intrinsically and nonintrinsically safe circuits. 505.15. Wiring Methods. This section was added to the Cable Tray Manual 2002 NEC® to explicitly permit cable trays in hazardous areas classified by the international zone system, if the cables comply with the cable requirements for zone locations. 392.10. Uses Permitted. (D) Nonmetallic Cable Tray. There are limited numbers of applications where nonmetallic cable trays might be preferred over metallic cable trays for electrical safety reasons and/or for some corrosive conditions. An example of an electrical safety application would be in an electrolytic cell room. Here, the amperages are very high and significant stray current paths are present. Under such conditions, there is the possibility for a high amperage short circuit if a low resistance metallic path (metallic cable tray or metallic raceway) is present [See information under Section 392.5(F) Nonmetallic Cable Trays]. 392.12. Uses Not Permitted. This is the only place in the NEC® where all the various types of cable tray have limitations on their place of use. No cable trays can be used in hoistways or where subject to severe physical damage. The designer must identify the zones of installation where a cable tray might be subjected to severe physical damage. Usually such areas are limited and provisions can be made to protect the cable tray by relocating it to a more desirable location or as a last resort to provide protection using the appropriate structural members. Metallic cable trays may support cable types approved for installation in ducts, plenums, and other air-handling spaces as per Section 300.22(B) and the cable types approved for installation in Other Space Used for Environmental Air as per Section 300.22(C). The second sentence of Section 300.22(C)(1) is as follows: Other types of cables and conductors shall be installed in electrical metallic tubing, flexible metallic tubing, intermediate metal conduit, rigid metal conduit without an overall nonmetallic covering, flexible metal conduit, or, where accessible, surface metal raceway or metal wireway with metal covers or solid bottom metal cable tray with solid metal covers. Reprinted with permission from NFPA 70-2011, the National Electrical Code®, Copyright© 2010, National Fire Protection Association, Quincy, MA 02169. This reprinted material is not the complete and official position of the National Fire Protection Association, on the referenced subject which is represented only by the standard in its entirety. This part of Section 300.22(C) is confusing. The statement as underlined in the above paragraph leads some to assume, for installations in Other Spaces Used for Environmental Air, that the types of insulated single conductors which are installed in raceway installations may also be installed in solid bottom metal cable trays with metal covers. This is not so. Only the appropriate multiconductor cable types as per Section 392.10(A) may be installed in solid bottom cable trays. Cable tray may be used to support data process wiring systems in air handling areas below raised floors as per Sections 300.22(D) and 800.52(D). 392.18. Cable Tray Installation. (A) Complete System. This section states that cable tray systems can have mechanically discontinuous segments, and that the mechanically discontinuous segment cannot be greater than 6 feet. A bonding jumper sized per Section 250.102 is necessary to connect across any discontinuous segment. The bonding of the system should be in compliance with Section 250.96. Bonding Jumper Cable Tray Elevation Change Without Fittings MAN-16 Cable Tray Systems Cable Tray Manual 8 6 1 5 16 2 10 7 4 11 13 12 9 18 3 15 17 14 Typical Cable Tray Layout 1. 2. 3. 4. 5. 6. 7. 8. 9. Ladder Type Cable Tray Ventilated Trough Type Cable Tray Splice Plate 90° Horizontal Bend, Ladder Type Tray 45° Horizontal Bend, Ladder Type Tray Horizontal Tee, Ladder Type Tray Horizontal Cross, Ladder Type Tray 90° Vertical Outside Bend, Ladder Type Tray 45° Vertical Outside Bend, Ventilated Type Tray 10. 11. 12. 13. 14. 15. 16. 17. 18. There are some designers, engineers, and inspectors that do not think that cable tray is a mechanical support system just as strut is a mechanical support system. Cable tray is not a raceway in the NEC® but some designers, engineers, and inspectors attempt to apply the requirements for raceway wiring systems to cable tray wiring systems even when they are not applicable. Cable tray wiring systems have been used by American industry for over 35 years with outstanding safety and continuity of service records. The safety service record of cable tray wiring systems in industrial facilities has been significantly better than those of conduit wiring systems. There have been industrial fires and explosions that have occurred as a direct result of the wiring system being a conduit wiring system. In these cases, cable tray wiring systems would not have provided the fires and explosions that the conduit systems did by providing as explosion gas flow path to the ignition source even though the conduit systems contained seals. Cable Tray Systems MAN-17 30° Vertical Inside Bend, Ladder Type Tray Vertical Bend Segment (VBS) Vertical Tee Down, Ventilated Trough Type Tray Left Hand Reducer, Ladder Type Tray Frame Type Box Connector Barrier Strip Straight Section Solid Flanged Tray Cover Cable Channel Straight Section, Ventilated Cable Channel, 90° Vertical Outside Bend The most significant part of this section is that the metallic cable tray system must have electrical continuity over its entire length and that the support for the cables must be maintained. These requirements can be adequately met even though there will be installation conditions where the cable tray is mechanically discontinuous, such as at a firewall penetration, at an expansion gap in a long straight cable tray run, where there is a change in elevation of a few feet between two horizontal cable tray sections of the same run, or where the cables drop from an overhead cable tray to enter equipment. In all these cases, adequate bonding jumpers must be used to bridge the mechanical discontinuity. Cable Tray Manual Nomenclature Cable Tray Manual 392.18. Cable Tray Installation. (B) Completed Before Installation. This means that the final cable tray system must be in place before the cables are installed. It does not mean that the cable tray must be 100% mechanically continuous. The electrical bonding of the metallic cable tray system must be complete before any of the circuits in the cable tray system are energized whether the cable tray system is being utilized as the equipment grounding conductor in qualifying installations or if the bonding is being done to satisfy the requirements of Section 250.96. 392.18. Cable Tray Installation. (C) Covers. Cable Tray Manual Cable Entering Motor Terminal Box from 6 Inch Channel Cable Tray System (Bottom entries provide drip loops to prevent moisture flow into enclosures.) Cables Exiting 480 Volt Outdoor Switchgear and Entering Cable Tray System (Cable fittings with clamping glands are required to prevent moisture flow into equipment due to the cable's overhead entry into the switchgear enclosure). Cable tray covers provide protection for cables where cable trays are subject to mechanical damage. The most serious hazard to cable in cable trays is when the cables are exposed to significant amounts of hot metal spatter during construction or maintenance from torch cutting of metal and welding activities. For these exposure areas, the cable tray should be temporarily covered with plywood sheets. If such exposure is to be a frequent occurrence, cable tray covers should be installed in the potential exposure areas. Where cable trays contain power and lighting conductors, raised or ventilated covers are preferable to solid covers since the raised or ventilated covers allow the cable heat to be vented from the cable tray. When covers are installed outdoors, they should be attached to the cable trays with heavy duty wrap around clamps instead of standard duty clips. During high winds, the light duty clips are not capable of restraining the covers. Outdoor cover installations should be overlapped at expansion joint locations to eliminate cover buckling. Covers which fly off the cable tray create a serious hazard to personnel, as was the case at a Texas gulf coast chemical plant where operators would not leave their control room because hurricane force winds had stripped many light gauge stainless steel covers off a large cable tray system. These sharp edged metal covers were flying though the air all during the high wind period, posing a serious threat to the worker's safety. Solid Non-Flanged Solid Flanged Peaked Flanged Ventilated Flanged Cables Entering and Exiting Motor Control Centers from Cable Tray Systems. MAN-18 Cable Tray Systems Cable Tray Manual Standard Cover Clamp Combination Cover & Hold Down Clamp Raised Cover Clamp Reproduced with permission from NFPA 70®-2011, National Electrical Code®, Copyright © 2010, National Fire Protection Association, Quincy, MA. This reprinted material is not the complete and official position of the NFPA on the referenced subject, which is represented only by the standard in its entirety. 392.18. Cable Tray Installation. (F) Adequate Access. Heavy Duty Cover Clamp Cover Joint Strip Aluminum Cable Tray Cover Accessories Equivalent items are available for Steel Cable Trays. 392.18. Cable Tray Installation. (D) Through Partitions and Walls. Many designers prefer to run only the tray cable through fire rated walls. Sealing around the cables is easier than sealing around the cables and the cable tray. Also, should the cable tray or its supports become damaged, the tray will not exert forces which could damage the wall or the penetration. 392.18. Cable Tray Installation. (E) Exposed and Accessible. Article 100 - Definitions. Exposed: (as applied to wiring methods) on or attached to the surface or behind panels designed to allow access. Accessible: (As applied to wiring methods) Capable of being removed or exposed without damaging the building structure or finish, or not permanently closed in by the structure or finish of the building. Cable Tray Systems MAN-19 392.18. Cable Tray Installation. (G) Raceways, Cables, Boxes, and Conduit Bodies Supported from Cable Tray Systems. For the 1996 NEC®, a significant change was made in this section. The installations covered in this section may now only be made in qualifying industrial facilities. In Section 392.6(J) of the 1993 NEC®, cable tray installations that supplied support for conduits were not restricted to qualifying industrial facilities. The 1996 NEC®, Section 392.6(J) text restricts the use of such installations even though there is no documented history of problems in non-industrial installations. As a result of the change in this section, identical functional installations in non-qualifying installations (commercial and industrial) and qualifying industrial installations have different physical requirements. In a qualifying industrial installation, a conduit terminated on a cable tray may be supported from the cable tray. In a commercial or non-qualifying industrial installation, the conduit that is terminated on the cable tray must be securely fastened to a support that is within 3 feet of the cable tray or securely fastened to a support that is within 5 feet of the cable tray where structural members don’t readily permit a secure fastening within 3 feet. The conduit of the non-qualifying installation still needs to be bonded to the cable tray. A fitting may be used for this bonding even though it will not count as a mechanical support. Cable Tray Manual Whether penetrating fire rated walls with tray cable only or cable tray and tray cable, the designer should review with the local building inspector the method he proposes to use to maintain the fire rating integrity of the wall at the penetration. Many methods for sealing fire wall penetrations are available, including bag or pillow, caulk, cementitious, foam, putty and mechanical barrier systems. Cable tray wiring systems should be designed and installed with adequate room around the cable tray to allow for the set up of cable pulling equipment. Also, space around the cable tray provides easy access for installation of additional cables or the removal of surplus cables. Where cable trays are mounted one above the other, a good rule to follow is to allow 12 to 18 inches between the underside and the top of adjacent cable trays or between the structure's ceiling and the top of the cable tray. Cable Tray Manual Over 99 percent of the conduits supported on cable trays are the result of conduits being terminated on the cable tray side rails [See Section 392.46]. For over 40 years, it has been common practice to house the cables exiting the cable tray in conduits or cable channel where the distance from the cable tray system to the cable terminations requires the cable be supported. Several manufacturers supply UL approved cable tray to conduit clamps such as the B-Line 9ZN-1158. In addition to conduit and cables being supported from cable tray; industrial companies have been mounting instrumentation devices, push buttons, etc. on cable tray and cable channel for over 40 years. This section once lead some to believe that only conduit or cables may be supported from cable trays which is not correct as cable tray is a mechanical support just as strut is a mechanical support. Because of this, the wording in Section 392.6(J) of the 2002 NEC® was changed. Instead of allowing only cable and conduit to be supported from cable tray, the code now states that raceways, cables, boxes and conduit bodies are now permitted to be supported from the cable tray. Where boxes or conduit bodies are attached to the bottom or side of the cable tray, they must be fastened and supported in accordance with Section 314.23. UL Listed Conduit To Cable Tray Clamp 2 Inch Rigid Metal Conduit Cable Tray Manual Conduit Bushing Cable Tray Side Rail 16 Feet See NEC Table 344.30(B)(2) To Obtain The Support Requirements For Other Conduit Sizes. ® Cable Tray Position Of The First Conduit Support From The Cable Tray (Conduit Must Be Securely Fastened To The Support) Conduit Terminated On And Supported By The Cable Tray Side Rail. Installation For Qualifying Industrial Facilities As Per 392.18(G). UL Listed Conduit To Cable Tray Clamp Any Size Of Rigid Metal Conduit Conduit Bushing Cable Tray Side Rail 3 Feet or 5 Feet Position Of The First Conduit Support From The Cable Tray (Conduit Must Be Securely Fastened To The Support) See Section 344.30 Cable Tray Conduit Terminated On The Cable Tray Side Rail. Installation For Commercial And Non-Qualifying Industrial Facilities As Per 392.18(G). MAN-20 Cable Tray Systems Cable Tray Manual 392.20. Cables and Conductor Installation. (A) Multiconductor Cables Rated 600 Volts or Less. Cables containing 300 or 600 volt insulated conductors may be installed intermingled in the same cable tray which is different from the requirements for raceways. This is a reasonable arrangement because a person may safely touch a 300 or 600 volt cable which is in good condition, so having the cables come into contact with each other is not a problem either. Many cable tray users separate the instrumentation cables from the power and control cables by installing them in separate cable trays or by installing barriers in the cable trays. Often, because of the volume of the instrumentation cable, using separate cable trays is the most desirable installation practice. 392.20. Cable and Conductor Installation. (B) Cables Rated Over 600 Volts. Cables with insulation rated 600 volts or less may be installed with cables rated over 600 volts if either of the following provisions are met. No. 1: Where the cables over 600 volts are Type MC. Cables Rated Over 600 Volts Are Type MC 300 & 600 Volt Cables NO. 1 Cable Tray Systems Fixed Solid Barrier Comparable Material Cables Rated Over 600 Volts NO. 2 No. 2: Where separated with a fixed solid barrier of a material compatible with the cable tray. 392.20. Cable and Conductor Installation. (C) Connected in Parallel. Section 310.10(H)(2). Conductors in Parallel. States the following: The paralleled conductors in each phase, neutral or grounded conductor shall: (1) Be the same length. (2) Have the same conductor material. (3) Be the same size in circular mil area. (4) Have the same insulation type. (5) Be terminated in the same manner. Where run in separate raceways or cables, the raceways or cables shall have the same physical characteristics. Conductors of one phase, neutral, or grounded circuit shall not be required to have the same physical characteristics as those of another phase, neutral, or grounded circuit conductor to achieve balance. A difference between parallel conductors in raceways and those in cable trays is that the conductors in the cable tray are not derated unless there are more than three current carrying conductors in a cable assembly [as per Exception No.2 of Section 310.15(B)(3)(a) and Section 392.80(A)(1)(a)]. Where the single conductor cables are bundled together as per Section 392.20(C) and if there are neutrals that are carrying currents due to the type of load involved (harmonic currents) it may be prudent to derate the bundled single conductor cables. The high amperages flowing under fault conditions in 1/0 and larger cables produce strong magnetic fields which result in the conductors repelling each other until the circuit protective device either de-energizes the circuit or the circuit explodes. Under such fault conditions, the cables thrash violently and might even be forced out of the cable tray. This happened at a northern Florida textile plant where several hundred feet of Type MV single conductor cable was forced out of a cable tray run by an electrical fault because the cables were not restrained properly. This potential safety threat is precisely why Article 392.20(C) requires single conductor cables be securely bound in circuit groups to prevent excessive movement due to fault-current magnetic forces. For a three-phase trefoil or triangular arrangement (the most MAN-21` Cable Tray Manual Numerous cable tray systems have been installed where the instrumentation cables and branch circuit cables are installed in the same cable trays with and without barriers with excellent performance and reliability. Most problems that occur involving instrumentation circuits are due to improper grounding practices. For analog and digital instrumentation circuits, good quality twisted pair Type ITC and Type PLTC cables with a cable shield and a shield drain wire should be used. Do not purchase this type of cable on price alone, it should be purchased because of it's high quality. Engineers specifying cables should be knowledgeable of the cable's technical details in order to design systems which will provide trouble free operation. 300 & 600 Volt Cables Cable Tray Manual common single conductor application), these forces can be calculated according to the formula: Ft = (0.17 x ip2) / S. Ft=Maximum Force on Conductor (Newtons/meter) ip=Peak Short Circuit Current (kilo-Amperes) S=Spacing between Conductors (meters) = Cable Outside Diameter for Triplex (trefoil) Installations. To comply with Section 250.122, Three options are available: 1. Order special cables with increased sized EGCs which increases the cost and the delivery time. 2. Use three conductor cables without EGCs and install a single conductor EGC in the cable tray or use the cable tray as the EGC in qualifying installations. 3. Use standard cables but don’t utilize their EGCs, use a single conductor EGC or the cable tray as the EGC in qualifying installations. Cable Tray Manual Should industry be required to have special cables fabricated for such installations when there have been absolutely no safety problems for over 40 years? Each designer and engineer must make his own decision on this subject. If the installations are properly designed, quality materials are used, and quality workmanship is obtained, there is no safety reason for not following the past proven practice of paralleling the EGCs of standard three conductor cable. One technique to prevent excessive movement of cables is to employ fault-rated cable cleats. 392.20. Cable and Conductor Installation. (D) Single Conductors. To maintain the minimum distance between conductors, the single conductor cables should be securely bound in circuit groups using fault rated cable cleats. If the cleat spacing is properly chosen according to the available fault-current, the resulting cable grouping will inherently maintain a minimum distance between conductors. These circuit groups provide the lowest possible circuit reactance which is a factor in determining the current balance amoung various circuit groups. This section states that single conductors in ladder or ventilated trough cable tray that are Nos. 1/0 through 4/0, must be installed in a single layer. In addition to the fill information that is in Section 392.20(D), an exception was added which allows the cables in a circuit group to be bound together rather than have the cables installed in a flat layer. The installation practice in the exception is desirable to help balance the reactance’s in the circuit group. This reduces the magnitudes of voltage unbalance in three phase circuits. Where ladder or ventilated trough cable trays contain multiconductor power or lighting cables, or any mixture of multiconductor power, lighting, control, or signal cables, the maximum number of cables that can be installed in a cable tray are limited to the Table 392.22(A) allowable fill areas. The cable tray fill areas are related to the cable ampacities. Overfill of the cable tray with the conductors operating at their maximum ampacities will result in cable heat dissipation problems with the possibility of conductor insulation and jacket damage. For installations that involve phase conductors of three conductor or single conductor cables installed in parallel, cable tray installations have conductor cost savings advantages over conduit wiring systems. This is because the conductors required for a cable tray wiring system are often a smaller size than those required for a conduit wiring system for the same circuit. No paralleled conductor ampacity adjustment is required for single conductor or three conductor cables in cable trays [See NEC® Section 392.80(A)(1)]. There were changes in the 1993 NEC® and 1996 NEC® for installations where an equipment grounding conductor is included in a multiconductor cable: the equipment grounding conductor must be fully rated per Section 250.122. If multiconductor cables with internal equipment grounding conductors are paralleled, each multiconductor cable must have a fully rated equipment grounding conductor. Section 250.122 now prohibits the use of standard three conductor cables with standard size EGCs when they are installed in parallel and the EGCs are paralleled. There have been no safety or technical problems due to operating standard three conductor cables with standard sized EGCs in parallel. This has been a standard industrial practice for over 40 years with large numbers of such installations in service. This change was made without any safety or technical facts to justify this change. MAN-22 Cable Tray Systems Cable Tray Manual 392.22. Number of Conductor of Cables. (A) Number of Multiconductor Cables, Rated 2000 Volts or Less, in Cable Trays. (1) Ladder or Ventilated Trough Cable Trays Containing Any Mixture of Cables. (b) Cables Smaller Than 4/0 Compatibility Of Cable Tray Types And Cable Trays Based On The NEC® 3", 4", & 6" Wide Solid or Ventilated Channel Cable Tray Solid Bottom Cable Tray Ventilated Trough Cable Tray Ladder Cable Tray Multiconductor Cables 300 & 600 Volt * X X X X X X X Type MV Multiconductor Cables ** X X X Type MV Single Conductor Cables ** X X X Single Conductor Cables - 600 Volt * X *** X - Indicates the Installations Allowed by Article 392 * - For cables rated up to 2000 volts. ** - For cables rated above 2000 volts. 392.22. Number of Conductor of Cables. (A) Number of Multiconductor Cables, Rated 2000 Volts or Less, in Cable Trays. (1) Ladder or Ventilated Trough Cable Trays Containing Any Mixture of Cables. (a) 4/0 or Larger Cables The ladder or ventilated trough cable tray must have an inside usable width equal to or greater than the sum of the diameters (Sd) of the cables to be installed in it. For an example of the procedure to use in selecting a cable tray width for the type of cable covered in this section see page MAN-43 (Appendix Sheet 3), [Example 392.22(A)(1)(a)]. Increasing the cable tray side rail depth increases the strength of the cable tray but the greater side rail depth does not permit an increase in cable fill area for power or lighting cables or combinations of power, lighting, control and signal cables. The maximum allowable fill area for all cable tray with a 3 inch or greater loading depth side rail is limited to the 38.9 percent fill area for a 3 inch loading depth side rail (Example: 3 inches x 6 inches inside cable tray width x 0.389 = 7.0 square inch fill area. This is the first value in Column 1 of Table 392.22(A). All succeeding values for larger cable tray widths are identically calculated). MAN-23 392.22. Number of Conductor of Cables. (A) Number of Multiconductor Cables, Rated 2000 Volts or Less, in Cable Trays. (1) Ladder or Ventilated Trough Cable Trays Containing Any Mixture of Cables. (c) 4/0 of Larger Cables Installed With Cables Smaller Than 4/0 The ladder or ventilated trough cable tray needs to be divided into two zones (a barrier or divider is not required but one can be used if desired) so that the No. 4/0 and larger cables have a dedicated zone as they are to be placed in a single layer. The formula for this type of installation is shown in Column 2 of Table 392.22(A). This formula is a trial and error method of selecting a cable tray of the proper width. A direct method for determining the cable tray width is available by figuring the cable tray widths that are required for each of the cable combinations and then adding these widths together to select the proper cable tray width. [Sd (sum of the diameters of the No. 4/0 and larger cables)] + [Sum of Total Cross Sectional Area of all Cables No. 3/0 and Smaller) x (6 inches/7 square inches)] = The Minimum Width of Cable Tray Required. For an example of the procedure to use in selecting a cable tray width for the type of cable covered in this section, see page MAN-45, (Appendix Sheet 5), [EXAMPLE 392.22(A)(1)(c)]. 392.22. Number of Conductor of Cables. (A) Number of Multiconductor Cables, Rated 2000 Volts or Less, in Cable Trays. (2) Ladder or Ventilated Trough Cable Trays Containing Multiconductor or Control and/or Signal Cables Only. A ladder or ventilated trough cable tray, having a loading depth of 6 inches or less containing only control and/or signal cables, may have 50 percent of its cross-sectional area filled with cable. If the cable tray has a loading depth in excess of 6 inches, that figure cannot be used in calculating the allowable fill area as a 6 inch depth is the maximum value that can be used for the cross-sectional area calculation. For an example of the procedure to use in selecting a cable tray width for the type of cable covered in this section, see page MAN-46 (Appendix Sheet 6),[Example 392.22(A)(2)]. Cable Tray Manual *** - For 1/0 - 4/0 AWG single conductor cables installed in ladder cable tray, maximum rung spacing is 9 inches. Cable Tray Systems The allowable fill areas for the different ladder or ventilated trough cable tray widths are indicated in square inches in Column 1 of Table 392.22(A). The total sum of the cross-sectional areas of all the cables to be installed in the cable tray must be equal to or less than the cable tray allowable fill area. For an example of the procedure to use in selecting a cable tray width for the type of cable covered in this section see page MAN-44 (Appendix Sheet 4), [Example 392.22(A)(1)(b)]. Cable Tray Manual 392.22. Number of Conductor of Cables. (A) Number of Multiconductor Cables, Rated 2000 Volts or Less, in Cable Trays. (3) Solid Bottom Cable Trays Containing Any Mixture of Cables. For solid bottom cable tray, the allowable cable fill area is reduced to approximately 30 percent as indicated by the values in Columns 3 and 4 of Table 392.22(A). The first value in Column 3 was obtained as follows: 3 in. loading depth x 6 in. inside width x 0.305 = 5.5 square inches. The other values in Column 3 were obtained in a like manner. The Sd term in Column 4 has a multiplier of 1 vs. the multiplier of 1.2 for Column 2. 392.22. Number of Conductor of Cables. (A) Number of Multiconductor Cables, Rated 2000 Volts or Less, in Cable Trays. (3) Solid Bottom Cable Trays Containing Any Mixture of Cables. (a) 4/0 or Larger Cables. Cable Tray Manual The procedure used in selecting a cable tray width for the type of cable covered in this section is similar to that shown on Appendix Sheet 3 page MAN-43, but only 90 percent of the cable tray width can be used. 392.22. Number of Conductor of Cables. (A) Number of Multiconductor Cables, Rated 2000 Volts or Less, in Cable Trays. (3) Solid Bottom Cable Trays Containing Any Mixture of Cables. (b) Cables Smaller Than 4/0. Required. The procedure used in selecting a cable tray width for the type of cables covered in this section is similar to that shown on Appendix Sheet 5 page MAN-45. 392.22. Number of Conductor of Cables. (A) Number of Multiconductor Cables, Rated 2000 Volts or Less, in Cable Trays. (4) Solid Bottom Cable Trays Containing Multiconductor Control and/or Signal Cables Only. This is the same procedure as for ladder and ventilated trough cable trays except that the allowable fill has been reduced from 50 percent to 40 percent. The procedure used in selecting a cable tray width for the type of cable covered in this section is similar to that shown on Appendix Sheet 6 page MAN-46. [Example 392.22(A)(2)] 392.22. Number of Conductor of Cables. (A) Number of Multiconductor Cables, Rated 2000 Volts or Less, in Cable Trays. (5) Ventilated Channel Cable Trays Containing Multiconductor Cables of Any Type. 392.22(A)(5)(a) Where only one multiconductor cable is installed in a ventilated channel cable tray. The procedure used in selecting a cable tray width for the type of cable covered in this section is similar to that shown on Appendix Sheet 4 page MAN-44. The maximum allowable cable fill area is in Column 3 of Table 392.22(A). 392.22. Number of Conductor of Cables. (A) Number of Multiconductor Cables, Rated 2000 Volts or Less, in Cable Trays. (3) Solid Bottom Cable Trays Containing Any Mixture of Cables. (c) 4/0 or Larger Cables With Cables Smaller Than 4/0. Maximum Cross-Sectional Area of the Cable 3 Inch Wide 2.3 Square Inches 4 Inch Wide 4.5 Square Inches 6 Inch Wide 7.0 Square Inches 392.22(A)(5)(b) The fill areas for combinations of multiconductor cables of any type installed in ventilated channel cable tray. No. 4/0 and larger cables must have a dedicated zone in the tray in order to be installed in one layer. Therefore the cable tray needs to be divided into two zones (a barrier or divider is not required but one can be used if desired). The formula for this type of installation is shown in Column 4 of Table 392.22(A). This formula is a trial and error method of selecting a cable tray of the proper width. A direct method for determining the cable tray width is available by figuring the cable tray widths that are required for each of the cable combinations and then adding these widths together to select the proper cable tray width. [Sd (sum of the diameters of the No. 4/0 and larger cables) x (1.11)] + [(Sum of Total Cross-Sectional Area of all Cables No. 3/0 and Smaller) x (6 inches/5.5 square inches) = The Minimum Width of Cable Tray Ventilated Channel Cable Tray Size Ventilated Channel Cable Tray Size Maximum Allowable Fill Area 3 Inch Wide 1.3 Square Inches 4 Inch Wide 2.5 Square Inches 6 Inch Wide 3.8 Square Inches 392.22. Number of Conductor of Cables. (A) Number of Multiconductor Cables, Rated 2000 Volts or Less, in Cable Trays. (6) Solid Channel Cable Trays Containing Multiconductor Cables of Any Type. MAN-24 Cable Tray Systems Cable Tray Manual Number Of 600 Volt Single Conductor Cables That May Be Installed In Ladder Or Ventilated Trough Cable Tray - Section 392.10(A) (2) 392.22(A)(6)(a) Where only one multiconductor cable is installed in a solid channel cable tray. Solid Channel Cable Tray Size Maximum Cross-Sectional Area of the Cable Cable Tray Width Dia. Single In. Conductor (Note) Size #1 Area Sq. In. 6 In. 9 In. 12 In. 18 In. 24 In. 30 In. (Note #2) 36 42 In. In. 2 Inch Wide 1.3 Square Inches 3 Inch Wide 2.0 Square Inches 4 Inch Wide 3.7 Square Inches 1/0 0.58 -- 10 15 20 31 41 51 62 72 5.5 Square Inches 2/0 0.62 -- 9 14 19 29 38 48 58 67 3/0 0.68 -- 8 13 17 26 35 44 52 61 4/0 0.73 -- 8 12 16 24 32 41 49 57 250 Kcmil 0.84 0.55 11 18 24 35 47 59 71 82 350 Kcmil 0.94 0.69 9 14 19 28 38 47 57 65 500 Kcmil 1.07 0.90 7 11 14 22 29 36 43 50 750 Kcmil 1.28 1.29 5 8 10 15 20 25 30 35 6 Inch Wide 392.22(A)(6)(b) The fill areas for combinations of multiconductor cables of any type installed in solid channel cable tray. Solid Channel Cable Tray Size Maximum Allowable Fill Area 2 Inch Wide 0.8 Square Inches 3 Inch Wide 1.1 Square Inches #1. Cable diameter's used are those for OkoniteOkolon 600 volt single conductor power cables. 4 Inch Wide 2.1 Square Inches #2. 42 inch wide is ladder cable tray only. 6 Inch Wide 3.2 Square Inches #3. Such installations are to be made only in qualifying industrial facilities as per Sections 392.10(B) & (B)(1). Notes: Installation of single conductors in cable tray is restricted to industrial establishments where conditions of maintenance and supervision assure that only qualified persons will service the installed cable tray systems. Single conductor cables for these installations must be 1/0 or larger, and they may not be installed in solid bottom cable trays. 392.22. Number of Conductor of Cables. (B) Number of Single Conductor Cables, Rated 2000 Volts or Less, in Cable Trays. (1) Ladder or Ventilated Trough Cable Trays. (a) 1000 KCMIL Through 900 KCMIL Cables. #5. The single conductor cables should be firmly tied to the cable trays at six foot or less intervals. 392.22. Number of Conductor of Cables. (B) Number of Single Conductor Cables, Rated 2000 Volts or Less, in Cable Trays. (1) Ladder or Ventilated Trough Cable Trays. (c) 1000 KCMIL or Larger Cables Installed With Cables Smaller Than 1000 KCMIL. Such installations are very rare. The sum of the diameters (Sd) of all single conductor cables shall not exceed the cable tray width, and the cables shall be installed in a single layer. 392.22. Number of Conductor of Cables. (B) Number of Single Conductor Cables, Rated 2000 Volts or Less, in Cable Trays. (1) Ladder or Ventilated Trough Cable Trays. (d) Cables 1/0 Through 4/0. 392.22. Number of Conductor of Cables. (B) Number of Single Conductor Cables, Rated 2000 Volts or Less, in Cable Trays. (1) Ladder or Ventilated Trough Cable Trays. (b) 250 KCMIL Through 900 KCMIL Cables. The sum of the diameters (Sd) of all 1/0 through 4/0 cables shall not exceed the inside width of the cable tray. Cable Tray Systems MAN-25 Cable Tray Manual 392.22. Number of Conductor or Cables, (B) Number of Single Conductor Cables, Rated 2000 Volts or Less, in Cable Trays. #4. To avoid problems with unbalanced voltages, the cables should be bundled with ties every three feet or four feet. The bundle must contain the circuit's three phase conductors plus the neutral if one is used. Cable Tray Manual 392.22. Number of Conductor of Cables. (B) Number of Single Conductor Cables, Rated 2000 Volts or Less, in Cable Trays. (2) Ventilated Channel Cable Trays. The sum of the diameters (Sd) of all single conductors shall not exceed the inside width of the ventilated cable channel. Cable Tray Manual Number Of 600 Volt Single Conductor Cables That May Be Installed In A Ventilated Channel Cable Tray - Section 392.22(B)(2) Single Conductor Size Diameter Inches (Note #1) 3 Inch V. Channel C.T. 4 Inch V. Channel C.T. 6 Inch V. Channel C.T. 1/0 AWG 0.58 5 6 10 2/0 AWG 0.62 4 6 9 3/0 AWG 0.68 4 5 8 4/0 AWG 0.73 4 5 8 250 Kcmil 0.84 3 4 7 350 Kcmil 0.94 3 4 6 500 Kcmil 1.07 2 3 5 750 Kcmil 1.28 2 3 4 1000 Kcmil 1.45 2 2 4 Notes: #1. Cable diameter's used are those for OkoniteOkolon 600 volt single conductor power cables. #2. Such installations are to be made only in qualifying industrial facilities as per Sections 392.10(B) & (B)(1). #3. The phase, neutral, and EGCs cables are all counted in the allowable cable fill for the ventilated channel cable tray. #4. To avoid problems with unbalanced voltages, the cables should be bundled with ties every three feet or four feet. The bundle must contain the circuit's three phase conductors plus the neutral if one is used. If a cable is used as the EGC, it should also be in the cable bundle. If the designer desires, the ventilated channel cable tray may be used as the EGC as per Table 392.60(A). #5. The single conductor cables should be firmly tied to the ventilated channel cable tray at six foot or less intervals. 392.30. Securing and Supporting. (B) Cables and Conductors. The intent of this section is to ensure that the conductor insulation and cable jackets will not be damaged due to stress caused by improper support. Multiconductor 600 volt Type TC cables and 300 volt Type PLTC cables exhibit a high degree of damage resistance when exposed to mechanical abuse at normal temperatures. During an inspection of industrial installations by the 1973 NEC® Technical Subcommittee on Cable Tray, a test setup was constructed of an 18 inch wide Class 20C aluminum cable tray supported three feet above ground level containing several sizes of multiconductor cables. This installation was continuously struck in the same area with eight pound sledge hammers until the cable tray was severely distorted, the cables however, exhibited only cosmetic damage. When these cables were tested electrically, they checked out as new tray cable. Since that time, significant improvements have been made in cable jacket and conductor insulation materials so that the cables available today are of better quality than the 1973 test cables. Although tray cables are capable of taking a great deal of abuse without any problems, cable tray installations must be designed by taking appropriate measures to ensure that the tray cables will not be subjected to mechanical damage. 392.30. Securing and Supporting. (B) Cables and Conductors. (1) Other Than Horizontal Runs. In seismic, high-shock and vibration prone areas, cables (especially unarmored cables) should be secured to the cable tray at 1 to 2 foot intervals to prevent the occurrence of sheath chafing. Otherwise, there is no safety or technical reason to tie down multiconductor cables in horizontal cable tray runs unless the cable spacing needs to be maintained or the cables need to be confined to a specific location in the cable tray. In non-horizontal cable tray runs, small multiconductor cables should be tied down at 3 or 4 foot intervals and larger (1 inch diameter and above) Type MC and Type TC multiconductor cable should be tied down at 6 foot intervals. If used outdoors, plastic ties should be sunlight, ultraviolet (UV), resistant and be made of a material that is compatible with the industrial environment. Installed outdoors, white nylon plastic ties without a UV resistant additive will last 8 to 14 months before breaking. Also available for these applications are cable cleats, stainless steel ties and P-clamps. 392.22. Number of Conductors of Cables. (C) Number of Type MV and Type MC Cables (2001 Volts or Over) in Cable Trays. Sum the diameters of all the cables (Sd) to determine the minimum required cable tray width. Triplexing or quadruplexing the cables does not change the required cable tray width. Whether the cables are grouped or ungrouped, all installations must be in a single layer. (P-Clamp shown installed on industrial aluminum rung) MAN-26 Cable Tray Systems Cable Tray Manual 392.46. Bushed Conduit and Tubing. For most installations, using a conduit to cable tray clamp for terminating conduit on cable tray is the best method. Where a cable enters a conduit from the cable tray, the conduit must have a bushing to protect the cable jacket from mechanical damage; a box is not required [See Section 300.15(C). Boxes, Conduit Bodies, or Fittings - Where Required. Where cables enter or exit from conduit or tubing that is used to provide cable support or protection against physical damage. A fitting shall be provided on the end(s) of the conduit or tubing to protect the wires or cables from abrasion.]. There are some special installations where the use of conduit knockouts in the cable tray side rail for terminating conduit is appropriate. This would not be a good standard practice because it is costly and labor intensive, and if randomly used may result in damaging and lowering the strength of the cable tray. Channel to Tray Channel to Channel Cable Tray Manual Cable Channel Branch Circuit 392.56. Cable Splices. There is no safety problem due to cable splices being made in cable trays if quality splicing kits are used, provided that the splice kits do not project above the siderails and that they are accessible. A box or fitting is not required for a cable splice in a cable tray. Cable Tray Systems MAN-27 Cable Tray Manual 92.60. Grounding and Bonding, (A) Metallic Cable Trays. tray is being used as an equipment grounding conductor (EGC). Cable tray may be used as the EGC in any installation where qualified persons will service the installed cable tray system. There is no restriction as to where the cable tray system is installed. The metal in cable trays may be used as the EGC as per the limitations of table 392.60(A). All metallic cable trays shall be grounded as required in Article 250.96 regardless of whether or not the cable The EGC is the most important conductor in an electrical system as its function is electrical safety. There are three wiring options for providing an EGC in a cable tray wiring system: (1) An EGC conductor in or on the cable tray. (2) Each multiconductor cable with its individual EGC conductor. (3) The cable tray itself is used as the EGC in qualifying facilities. Discontinuous Joints Require Bonding For Qualifying Facilities EGCs in the Cables or EGC Cables Are Not Required If Rating Of The Feeder Overcurrent Device Permits Using The Tray For the EGC Bond Conduit Three Phase Motor Installation Motor Control Center Cable Tray Manual Bond Switchgear Transformer (Solidly Grounded Secondary) Bonding Jumper Not Required For Rigidly Bolted Joints EGC In Cable EGC Building Steel Ground Bus Bonded To Enclosure Lightning Protection Grounding System Ground Correct Bonding Practices To Assure That The Cable Tray System Is Properly Grounded If an EGC cable is installed in or on a cable tray, it should be bonded to each or alternate cable tray sections via grounding clamps (this is not required by the NEC® but it is a desirable practice). In addition to providing an electrical connection between the cable tray sections and the EGC, the grounding clamp mechanically anchors the EGC to the cable tray so that under fault current conditions the magnetic forces do not throw the EGC out of the cable tray. A bare copper equipment grounding conductor should not be placed in an aluminum cable tray due to the potential for electrolytic corrosion of the aluminum cable tray in a moist environment. For such installations, it is best to use an insulated conductor and to remove the insulation where bonding connections are made to the cable tray, raceways, equipment enclosures, etc. with tin or zinc plated connectors. See Table 250.122 on page MAN-47 for the minimum size EGC for grounding raceway and equipment. MAN-28 Cable Tray Systems Cable Tray Manual Aluminum Cable Tray Systems. (1) & (2) Table 392.60(A). Metal Area Requirements for Cable Trays Used as Equipment Grounding Conductors Maximum Fuse Ampere Rating, Circuit Breaker Ampere Trip Setting, or Circuit Breaker Protective Relay Ampere Trip Setting for Ground-Fault Protection of Any Cable Circuit In the Cable Tray System 60 100 200 400 600 1000 1200 1600 2000 Minimum Cross-Sectional Area of Metal* In Square Inches Steel Cable Trays 0.20 0.40 0.70 1.00 1.50** --------- Aluminum Cable Trays 0.20 0.20 0.20 0.40 0.40 0.60 1.00 1.50 2.00** Reproduced with permission from NFPA 70®-2011, National Electrical Code®, Copyright © 2010, National Fire Protection Association, Quincy, MA. This reprinted material is not the complete and official position of the NFPA on the referenced subject, which is represented only by the standard in its entirety. Table 392.60(A) "Metal Area Requirements for Cable Trays used as Equipment Grounding Conductors" shows the minimum cross-sectional area of cable tray side rails (total of both side rails) required for the cable tray to be used as the Equipment Grounding Conductor (EGC) for a specific Fuse Rating, Circuit Breaker Ampere Trip Rating or Circuit Breaker Ground Fault Protective Relay Trip Setting. These are the actual trip settings for the circuit breakers and not the maximum permissible trip settings which in many cases are the same as the circuit breaker frame size. If the maximum ampere rating of the cable tray is not sufficient for the protective device to be used, the cable tray cannot be used as the EGC and a separate EGC must be included within each cable assembly or a separate EGC has to be installed in or attached to the cable tray. [See also Section 250-120 for additional information] The subject of using cable tray for equipment grounding conductors was thoroughly investigated by the 1973 NEC® Technical Subcommittee on Cable Tray. Many calculations were made and a number of tests were performed by Monsanto Company Engineers at the Bussman High Current Laboratory. The test setup to Cable Tray Systems MAN-29 One of the most interesting results of the tests was for an aluminum cable tray with a corroded joint and only two nylon bolts. 34,600 amperes for 14 cycles produced only a 34° C temperature rise at the splice plate area. If the protective devices work properly, the temperature rises recorded at the cable tray splices during these tests would not be sufficient to damage the cables in the cable tray. Also note that in these tests only one side rail was used, but in a regular installation, both side rails would conduct fault current and the temperature rise at the splice plate areas would be even lower. When the cable tray is used as the EGC, consideration has to be given to the conduit or ventilated channel cable tray connections to the cable tray so that the electrical grounding continuity is maintained from the cable tray to the equipment utilizing the electricity. Conduit connections to the cable tray were also tested. At that time, no commercial fittings for connecting conduit to cable tray were available, so right angle beam clamps were used with very good results. There are now UL Listed fittings for connecting and bonding conduit to cable tray. This test setup and results are shown on page MAN-42 (Appendix Sheet 2). Cable Tray Manual For SI units: one square inch = 645 square millimeters. *Total cross-sectional area of both side rails for ladder or trough cable trays; or the minimum cross-sectional area of metal in channel cable trays or cable trays of one-piece construction. **Steel cable trays shall not be used as equipment grounding conductors for circuits with ground-fault protection above 600 amperes. Aluminum cable trays shall not be used as equipment grounding conductors for circuits with ground-fault protection above 2000 amperes. verify the capability of cable tray to be used as the EGC is shown in Figure 1 on page MAN-30. The test amperes available were forced through one cable tray side rail which had three splice connections in series. No conductive joint compound was used at the connections and the bolts were wrench tight. Copper jumper cables were used from the current source to the cable tray. The cable tray was NEMA Class 12B. The test results are shown on page MAN-41 (Appendix Sheet 1), Table I for aluminum and Table II for steel cable tray. Cable Tray Manual Temperature Rise Test Material Thickness: 0.125" Aluminum or 14 Gauge Steel Cross Section Area, 2 Rails: Aluminum - 1.00 sq. in. Steel - 0.76 sq. in. 13 /16" 91/2" 4" 3 41/2" 4" /8" 0.080" Aluminum or 14 Gauge Steel 3 /8" Bolting Hardware Adjustable Vertical Rigid Cable Tray Connectors Cross Section Cable Tray Side Rail Insulated Joints Fuse (if used) 500 kcmil copper, Type RH Insulation Current Source Cable Lug T T C1 T C2 C3 Cable Lug Figure 1 (See Page MAN-41 Appendix Sheet 1) Cable Tray Label WARNING! Do Not Use As A Walkway, Ladder, Or Support For Personnel. Use Only As A Mechanical Support For Cables, Tubing and Raceways. Catalog Number: 24A09-12-144 STR SECTION Shipping Ticket: 260203 00 001 Mark Number: 78101115400 Purchase Order: D798981 Minimum Area: 1.000 SQ. IN. Load Class: D1 179 KG/M 3 METER SPAN This product is classified by Underwriters Laboratories, Inc. as to its suitability as an equipment grounding conductor only. 556E 1 of 1 09/15/2005 000291745 www.cooperbline.com (618) 654-2184 30781011154005 Cable Tray Manual T - Temperature Measurement at each Tray Connection C1, C2, & C3 - Cable Tray Connectors or Bonding Jumpers NON-VENTILATED Reference File #LR36026 MAN-30 Cable Tray Systems Cable Tray Manual 392.60. Grounding and Bonding. (B) Steel or Aluminum Cable Tray Systems. (3) & (4) 392.80. Ampacity of Conductors. (A) Ampacity of Cables. Rated 2000 Volts or Less in Cable Trays. For a cable tray to be used as an EGC the manufacturer must provide a label showing the crosssectional area available. This also holds true for some mechanically constructed cable tray systems such as Redi-Rail®. Redi-Rail has been tested and UL Classified as an EGC. B-Line label is shown at the bottom of page MAN-30. Ampacity Tables 310.15(B)(16) and 310.15(B)(18) are to be used for multiconductor cables which are installed in cable tray using the allowable fill areas as per Section 392.22(A). The ampacities in Table 310.15(B)(16) are based on an ambient temperature of 30˚ Celsius. Conduit and cable tray wiring systems are often installed in areas where they will be exposed to high ambient temperatures. For such installations, some designers and engineers neglect using the Ampacity Correction Factors listed below the Wire Ampacity Tables which results in the conductor insulation being operated in excess of its maximum safe temperature. These correction factors must be used to derate a cable for the maximum temperature it will be subjected to anywhere along its length. The cable tray system must be electrically continuous whether or not it is going to serve as the EGC. At certain locations (expansion joints, discontinuities, most horizontal adjustable splice plates, etc.), bonding jumpers will be required. Section 250.96. Bonding Other Enclosures states that cable tray shall be effectively bonded where necessary to assure electrical continuity and to provide the capacity to conduct safely any fault current likely to be imposed on them (also see Sections 250.92(A)(1) & 250.118(12)). It is not necessary to install bonding jumpers at standard splice plate connections. The splice connection is UL classified as an EGC component of the cable tray system. 392.80(A)(1)(a) Section 310.15(B)(3)(a) refers to Section 392.80 which states that the derating information of Table 310.15(B)(3)(a) applies to multiconductor cables with more than three current carrying conductors but not to the number of conductors in the cable tray. Where cable trays are continuously covered for more than 6 feet (1.83m) with solid unventilated covers, not over 95 percent of the allowable ampacities of Tables 310.15(B)(16) and 310.15(B)(18) shall be permitted for multiconductor cables. 99-N1 600 amps max. 99-40 1600 amps max. 392.80(A)(1)(c) 99-1620 2000 amps max. NOTE: The NEC® only recognizes aluminum and steel cable trays as EGC’s. As with all metallic cable trays, stainless steel cable trays must be bonded according to NEC® guidelines. Fiberglass cable trays do not require bonding jumpers since fiberglass is non-conductive. Cable Tray Systems This is for multiconductor cables installed using Table 310.15(B)(16) or 310.15(B)(18). If these cables are installed in cable trays with solid unventilated covers for more than 6 feet the cables must be derated. Where cable tray covers are to be used, it is best to use raised or ventilated covers so that the cables can operate in a lower ambient temperature. MAN-31 Where multiconductor cables are installed in a single layer in uncovered trays, with a maintained spacing of not less than one cable diameter between cables, the ampacity shall not exceed the allowable ambient temperature corrected ampacities of multiconductor cables, with not more than three insulated conductors rated 0-2000 volts in free air, in accordance with Section 310.15(C). By spacing the cables one diameter apart, the engineer may increase the allowable ampacities of the cables to the free air rating as per Section 310.15(C) and Table B-310.3 in Appendix B. Notice that the allowable fill of the cable tray has been decreased in this design due to the cable spacing. Cable Tray Manual 392.80(A)(1)(b) Cable Tray Manual 392.80. Ampacity of Conductors. (A) Ampacity of Cables. Rated 2000 Volts or Less in Cable Trays. (2) Single Conductor Cables. Single conductor cables can be installed in a cable tray cabled together (triplexed, quadruplexed, etc.) if desired. Where the cables are installed according to the requirements of Section 392.22(B), the ampacity requirements are shown in the following chart as per Section 392.80(A)(2), (a), (b), (c), and (d): Spacing Between Conductors (2.15 x O.D. of Conductor) Technically Undesirable Installation Interpretation #1 Cable Tray Manual An exception is listed under 392.80(A)(2)(c). Stating that the capacity for single conductor cables be placed in solid bottom shall be determined by 310.15(C). Sec. No. Cable Sizes (1) 600 kcmil and Larger No Cover Allowed (**) 310.15(B)(17) and 310.15(B)(19) 0.75 (1) 600 kcmil and Larger Yes 310.15(B)(17) and 310.15(B)(19) 0.70 (2) 1/0 AWG through 500 kcmil No Cover Allowed (**) 310.15(B)(17) and 310.15(B)(19) 0.65 (2) 1/0 AWG through 500 kcmil Yes 310.15(B)(17) and 310.15(B)(19) 0.60 (3) (4) 1/0 AWG & Larger In Single Layer Single Conductors In Triangle Config. 1/0 AWG and Larger Applicable Ampacity Tables (*) Mult. Amp. Table Values By Solid Unventilated Cable Tray Cover No Cover Allowed (**) 310.15(B)(17) and 310.15(B)(19) No Cover Allowed (**) 310.15(B)(20) [See NEC Section 310.15(B)] Special Conditions Spacing Between Conductors (2.15 x O.D. of Conductor) Technically Desirable Installation Interpretation #2 1.00 1.00 392.80. Ampacity of Conductors. (B) Ampacity of Type MV and Type MC Cables (2001 Volts or Over) in Cable Trays. (1) Multiconductor Cables (2001 Volts or Over) Maintained Spacing Of One Cable Diameter Spacing Of 2.15 x One Conductor O.D. Between Cables(***) (*) The ambient ampacity correction factors must be used. (**) At a specific position, where it is determined that the tray cables require mechanical protection, a single cable tray cover of six feet or less in length can be installed. The wording of Section 392.80(A)(2)(d) states that a spacing of 2.15 times one conductor diameter is to be maintained between circuits. Two interpretations of this statement are possible. Interpretation #1. - The 2.15 times one conductor diameter is the distance between the centerlines of the circuits (the center lines of the conductor bundles). Interpretation #2. - The 2.15 times one conductor diameter is the free air distance between the adjacent cable bundles. The use of the word “circuit” is unfortunate as its presence promotes Interpretation #1. An installation based on Interpretation #1 is not desirable as a free air space equal to 2.15 times one conductor diameter between the cable bundles should be maintained to promote cable heat dissipation. Provision No. 1: Where cable trays are continuously covered for more than six feet (1.83 m) with solid unventilated covers, not more than 95% of the allowable ampacities of Tables 310.60(C)(75) and 310.60(C)(76) shall be permitted for multiconductor cables. Cables installed in cable trays with solid unventilated covers must be derated. Where cable tray covers are to be used, it is best to use raised or ventilated covers so that the cables can operate in a lower ambient temperature. Provision No. 2: Where multiconductor cables are installed in a single layer in uncovered cable trays with a maintained spacing of not less than one cable diameter between cables, the ampacity shall not exceed the allowable ampacities of Table 310.60(C)(71) and 310.60(C)(72). If the cable tray does not have covers and the conductors are installed in a single layer spaced not less than one cable diameter apart, the cable conductor ampacities can be 100 percent of the ambient temperature corrected capacities in Tables 310.60(C)(71) or 310.60(C)(72). MAN-32 Cable Tray Systems Cable Tray Manual 392.80. Ampacity of Conductors. (B) Ampacity of Type MV and Type MC Cables (2001 Volts or Over) in Cable Trays. (2) Single-Conductor Cables (2001 Volts or Over) Sec. No. Cable Sizes (1) 1/0 AWG and Larger No Cover Allowed (**) 310.60(C)(69) and 310.60(C)(70) 0.75 (1) 1/0 AWG and Larger Yes 310.60(C)(69) and 310.60(C)(70) 0.70 No Cover Allowed (**) 310.60(C)(69) and 310.60(C)(70) No Cover Allowed (**) 310.60(C)(67) and 310.60(C)(68) (2) (3) 1/0 AWG & Larger In Single Layer Single Conductors In Triangle Config. 1/0 AWG and Larger Applicable Ampacity Tables (*) Mult. Amp. Table Values By Solid Unventilated Cable Tray Cover Special Conditions Technically Desirable Installation Interpretation #2 392.100. Construction Specifications. (A) Strength and Rigidity. 1.00 1.00 Maintained Spacing Of One Cable Diameter Spacing Of 2.15 x One Conductor O.D. Between Cables(***) (*) The ambient ampacity correction factors must be used. The wording of Section 392.80(B)(2)(c) states that a spacing of 2.15 times one conductor diameter is to be maintained between circuits. Two interpretations of this statement are possible. Interpretation #1. - The 2.15 times one conductor diameter is the distance between the centerlines of the circuits (the center lines of the conductor bundles). Interpretation #2. - The 2.15 times one conductor diameter is the free air distance between the adjacent cable bundles. The use of the word “circuit” is unfortunate as its presence promotes Interpretation #1. An installation based on Interpretation #1 is not desirable as a free air space equal to 2.15 times one conductor diameter between the cable bundles should be maintained to promote cable heat dissipation. The designer must properly select a structurally satisfactory cable tray for their installation. This selection is based on the cable tray's strength, the cable tray loading and the spacing of the supports. The ANSI/NEMA Metallic Cable Tray Systems Standard Publication VE-1 contains the cable tray selection information and it is duplicated in B-Line Cable Tray Systems Catalog. The NEMA Standard provides for a static load safety factor of 1.5. A number (Span in Feet - the distance between supports) and letter (Load in lbs/ft) designation is used to properly identify the cable tray class on drawings, in specifications, in quotation requisitions, and in purchase requisitions to guarantee that the cable tray with the proper characteristics will be received and installed. The designer must specify the cable tray type, the material of construction, section lengths, minimum bend radius, width, rung spacing (for a ladder type cable tray), and the total loading per foot for the cables on a maximum support spacing (See pages MAN-50 & MAN-51 for cable tray specifications checklist). For many installations, the cable trays must be selected so that they are capable of supporting specific concentrated loads, the weight of any equipment or materials attached to the cable tray, ice and snow loading, and for some installations the impact of wind loading and/or earthquakes must be considered. Most cable trays are utilized as continuous beams with distributed and concentrated loads. Cable trays can be subjected to static loads like cable loads and dynamic loads such as wind, snow, ice, and even earthquakes. The total normal and abnormal loading for the cable tray is determined by adding all the applicable component Spacing Between Conductors (2.15 x O.D. of Conductor) Technically Undesirable Installation Interpretation #1 MAN-33 Cable Tray Manual (**) At a specific position, where it is determined that the tray cables require mechanical protection, a single cable tray cover of six feet or less in length can be installed. Cable Tray Systems Spacing Between Conductors (2.15 x O.D. of Conductor) Cable Tray Manual loads. The cable load + the concentrated static loads + ice load (if applicable) + snow load (if applicable) + wind load (if applicable) + any other logical special condition loads that might exist. This total load is used in the selection of the cable tray. The following is an explanation of the ‘historical’ NEMA cable tray load classifications found in ANSI/NEMA VE-1. Cable Tray Manual There used to be four cable tray support span categories, 8, 12, 16, and 20 feet, which are coupled with one of three load designations, "A" for 50 lbs/ft, "B" for 75 lbs/ft, and "C" for 100 lbs/ft. For example, a NEMA class designation of 20B identifies a cable tray that is to be supported at a maximum of every 20 feet and can support a static load of up to 75 lbs/linear foot. The cable load per foot is easy to calculate using the cable manufacturer's literature. If the cable tray has space available for future cable additions, a cable tray has to be specified that is capable of supporting the final future load. Although these historical load designations are still useful in narrowing down the choices of cable trays, NEMA has recently changed the VE-1 document. ANSI/NEMA VE-1 now requires the marking on the cable trays to indicate the exact rated load on a particular span. Trays are no longer limited to the four spans and three loads listed above. Now, for example, a tray may be rated for 150 lbs/ft on a 30 ft. span. It is recommended when specifying cable tray, to specify the required load, support span and straight section length to best match the installation. Example of Cable Loading per foot: 10 - 3/C No. 4/0 (2.62 lbs/ft) Total = 26.20 lbs/ft 3 - 3/C No. 250 kcmil (3.18 lbs/ft) Total = 9.54 lbs/ft 4 - 3/C No. 500 kcmil (5.87 lbs/ft) Total = 23.48 lbs/ft Total Weight of the Cables = 59.22 lbs/ft These cables would fill a 30 inch wide cable tray and if a 36 inch wide cable tray were used there would be space available for future cables (See pages 443 thru 449 for information on calculating tray width.). To calculate the proper cable tray design load for the 36" wide cable tray multiply 59.22 lbs/ft x 36 inches/30 inches = 71.06 lbs/ft. If this cable tray is installed indoors, a load symbol "B" cable tray would be adequate. If there were additional loads on the cable tray or the cable tray were installed outdoors, it would be necessary to calculate all the additional potential loads. The potential load most often ignored is installation loads. The stresses of pulling large cables through cable trays can produce 3 times the stress of the cables' static load. If the installation load is not evaluated the cable tray may be damaged during installation. A 16C or 20C NEMA Class should be specified if large cables are to be pulled. Even though walking on cable tray is not recommended by cable tray manufacturers and OSHA regulations, many designers will want to specify a cable tray which can support a 200 lb. concentrated load "just in case". A concentrated static load applied at the midspan of a cable tray is one of the most stressful conditions a cable tray will experience. To convert a static concentrated load at midspan to an equivalent distributed load take twice the concentrated load and divide it by the support span [(2 x 200 lbs.)/Span]. The strength of the rung is also a very important consideration when specifying a concentrated load. The rung must be able to withstand the load for any tray width, as well as additional stresses from cable installation. Excessive rung deflection can weaken the entire cable tray system. B-Line uses heavier rungs on their wider industrial trays as a standard. Most cable tray manufacturer's rungs are not heavy enough to withstand concentrated loads at 36" tray widths. For outdoor installations a cable tray might be subject to ice, snow, and wind loading. Section 25 of the National Electrical Safety Code (published by the Institute of Electrical and Electronic Engineers) contains a weather loading map of the United States to determine whether the installation is in a light, medium, or heavy weather load district. NESC Table 250-1 indicates potential ice thicknesses in each loading district as follows: 0.50 inches for a heavy loading district, 0.25 inches for a medium loading district, and no ice for a light loading district. To calculate the ice load use 57 pounds per cubic foot for the density of glaze ice. Since tray cables are circular and the cable tray has an irregular surface the resulting ice load on a cable tray can be 1.5 to 2.0 times greater than the glaze ice load on a flat surface. Snow load is significant for a cable tray that is completely full of cables or a cable tray that has covers. The density of snow varies greatly due to its moisture content, however the minimum density that should be used for snow is 5 pounds per cubic foot. The engineer will have to contact the weather service to determine the potential snow falls for the installation area or consult the local building code for a recommended design load. Usually cable trays are installed within structures such that the structure and equipment shelter the cable trays from the direct impact of high winds. If wind loading is a potential problem, a structural engineer and/or the potential cable tray manufacturer should review the installation for adequacy. To determine the wind speed for proper design consult the Basic Wind Speed Map of the United States in the NESC (Figure 250-2). For those installations located in earthquake areas, design engineers can obtain behavioral data for B-Line cable trays under horizontal, vertical and longitudinal loading conditions. Testing done for nuclear power plants in the 1970's indicates that cable trays act like large trusses when loaded laterally and are actually stronger than when loaded vertically. Cable tray supports may still MAN-34 Cable Tray Systems Cable Tray Manual need to be seismically braced and designers should consult the B-Line Seismic Restraints Catalog for detailed design information. The midspan deflection multipliers for all B-Line cable trays are listed in the Cable Tray Systems catalog. Simply pick your support span and multiply your actual load by the deflection multiplier shown for that span. The calculated deflections are for simple beam installations at your specified load capacity. If a deflection requirement will be specified, extra care needs to be taken to ensure that it does not conflict with the load requirement and provides the aesthetics necessary. Keep in mind that continuous beam applications are more common and will decrease the deflection values shown by up to 50%. Also, aluminum cable trays will deflect 3 times more than steel cable trays of the same NEMA class. To complete the design, the standard straight section length and minimum bend radius must be chosen. When selecting the recommended length of straight sections, be sure that the standard length is greater than or equal to the maximum support span. Choose a fitting radius which will not only meet or exceed the minimum bend radius of the cables but will facilitate cable installation. [See pages MAN-9 - MAN-11 for more information on selecting the appropriate cable tray length] This is a quality statement for cable tray systems and their construction. B-Line cable tray is designed and manufactured to the highest standards to provide easy, safe installation of both the cable tray and cables. 392.100. Construction Specifications. (C) Corrosion Protection. Cable tray shall be protected from corrosion per Section 300.6, which lists some minimum criteria for different corrosive environments. The B-Line Cable Tray Catalog contains a corrosion chart for cable tray materials. Cable trays may be obtained in a wide range of materials including aluminum, pregalvanized steel, hot dipped galvanized steel (after fabrication), Type 304 or 316 stainless steel, polyvinyl chloride (PVC) or epoxy coated aluminum or steel and also nonmetallic (fiber reinforced plastic). Check with a metallurgist to determine which metals and coatings are compatible with a particular corrosive environment. B-Line has corrosion information available and may be able to recommend a suitable material. Remember that no material is totally impervious to corrosion. Stainless steel can deteriorate when attacked by certain chemicals and nonmetallic cable trays can deteriorate when attacked by certain solvents. Cable Tray Systems MAN-35 The technical information in Article 392 was originally developed for cable trays with rigid side rails by the 1973 NEC® Technical Subcommittee on Cable Tray. “Equivalent Structural Members” was added later to incorporate new styles of cable tray such as center rail type tray and ‘mesh’ or wire basket tray. 392.100. Construction Specifications. (E) Fittings. This section has been misinterpreted to mean that cable tray fittings must be used for all changes in direction and elevation [See Section 392.18(A) Complete system for further explanation). When two cable tray runs cross at different elevations, lacing a cable between the rungs of one tray and dropping into the other is a common practice which changes the direction of the cable while providing adequate cable support. Although the use of cable tray fittings is not mandatory, it is often desirable to use them when possible to improve the appearance of the installation. 392.100. Construction Specifications. (F) Nonmetallic Cable Tray. This type of cable tray is usually made of Fiberglass Reinforced Plastic (FRP). Applications for FRP cable tray systems include some corrosive atmospheres and where non-conductive material is required. B-Line fiberglass cable tray systems are manufactured from glass fiber reinforced plastic shapes that meet ASTM flammability and self-extinguishing requirements. A surface veil is applied during pultrusion to ensure a resin rich surface and increase ultraviolet resistance, however, for extended exposure to direct sunlight, additional measures, such as painting the tray, are sometimes employed to insure the longevity of the product. Ambient temperature is also a design consideration when FRP cable tray is used. An ambient temperature of 100°F will decrease the loading capacity of polyester resin fiberglass cable tray by 10%. Cable Tray Manual 392.100. Construction Specifications. (B) Smooth Edges. 392.100. Construction Specifications. (D) Side Rails. Cable Tray Manual Cable Tray Manual CABLE TRAY WIRING SYSTEM DESIGN AND INSTALLATION HINTS. Cable tray wiring systems should have a standardized cabling strategy. Standard cable types should be used for each circuit type. Most of the following circuits should be included; feeder circuits, branch circuits, control circuits, instrumentation circuits, programmable logic controller input and output (I/O) circuits, low level analog or digital signals, communication circuits and alarm circuits. Some cables may satisfy the requirements for several circuit types. Minimizing the number of different cables used on a project reduces installed costs. Some companies have cable standards based on volume usage to minimize the numbers of different cables used on a project. For example: if a 6 conductor No. 14 control cable is needed but 7 conductor No. 14 control cable is stocked, a 7 conductor control cable would be specified and the extra conductor would not be used. Following such a practice can reduce the number of different cables handled on a large project without increasing the cost since high volume cable purchases result in cost savings. Orderly record keeping also helps provide quality systems with lower installation costs. The following items should be included in the project's cable records: • Cable Tray Tag Numbers - The tagging system should be developed by the design personnel with identification numbers assigned to cable tray runs on the layout drawings. Cable tray tag numbers are used for controlling the installation of the proper cable tray in the correct location, routing cables through the tray system and controlling the cable fill area requirements. • Cable Schedules - A wire management system is required for any size project. Cable schedules must be developed to keep track of the cables. This is especially true for projects involving more than just a few feeder cables. A typical cable schedule would contain most or all of the following: • The Cable Number, the Cable Manufacturer & Catalog Number, Number of conductors, the conductor sizes, and the approximate cable length. • Cable Origin Location - The origin equipment ID with the compartment or circuit number and terminals on which the cable conductors are to be terminated. It should also include the origin equipment layout drawing number, and the origin equipment connection diagram number. • Cable Routing - Identifies the cable tray sections or runs that a cable will occupy. Cable tray ID tag numbers are used to track the routing. Some design consultants and corporate engineering departments use spread sheets to monitor the cable tray runs for cable fill. With such a program, the cable tray fill area values for each cable tray run or section can be continuously upgraded. If a specified cable tray run or section becomes overfilled, it will be flagged for corrective action by the designer. • Cable Installation Provisions - The cable tray system must be designed and installed, to allow access for cable installation. For many installations, the cables may be hand laid into the cable trays and no cable pulling equipment is required. There are other installations where sufficient room must be allotted for all the cable pulling activities and equipment. The cable manufacturers will provide installation information for their cables such as maximum pulling tension, allowable sidewall pressures, minimum bending radii, maximum permissible pulling length etc.. Lubricants are not normally used on cables being installed in cable trays. The engineer and designers should discuss in detail the installation of the cables with the appropriate construction personnel. This will help to avoid installation problems and additional installation costs. It is important that the cable pull is in the direction that will result in the lowest tension on the cables. Keep in mind there also needs to be room at the ends of the pulls for the reel setups and for the power pulling equipment. Cable pulleys should be installed at each direction change. Triple pulleys should be used for 90 degree horizontal bends and all vertical bends. Single pulleys are adequate for horizontal bends less than 90 degrees. Use rollers in-between pulleys and every 10 to 20 feet depending on the cable weight. Plastic jacketed cables are easier to pull than are the metallic jacketed cables and there is less chance of cable damage. The pulling eye should always be attached to the conductor material to avoid tensioning the insulation. For interlocked armor cables, the conductors and the armor both have to be attached to the pulling eye. Normally, the cables installed in cable trays are not subjected to the damage suffered by insulated conductors pulled into conduit. Depending on the size of the insulated conductors and the conduit, jamming can take place which places destructive stresses on the cable insulation. In the October, 1991 issue of EC&M magazine, the article on cable pulling stated that 92 percent of the insulated conductors that fail do so because they were damaged in installation. • Cable Termination Location - The device or terminal equipment on which the cable conductors are to be terminated. It should also include the termination equipment layout drawing number, and the termination equipment connection diagram number. MAN-36 Cable Tray Systems Cable Tray Manual CABLE TRAY ACCESSORIES. CABLE TRAY MAINTENANCE AND REPAIR B-Line manufactures a full line of prefabricated accessories for all types of B-Line cable trays. The use of the appropriate accessories will provide installation cost and time savings. In addition to providing desirable electrical and mechanical features for the cable tray system, the use of the appropriate accessories improves the physical appearance of the cable tray system. Some of the most common accessories are shown below and on the following page. If the cable tray finish and load capacity is properly specified and the tray is properly installed, virtually no maintenance is required. Pre-Galvanized - This finish is for dry indoor locations. No maintenance is required. Ladder Dropout Horizontal Adjustable Splice Requires supports within 24” on both sides, per NEMA VE 2. Frame Box Connector Requires supports within 24” on both sides, per NEMA VE 2. Cable Support Fitting FIREPROOFING CABLE TRAY Cable trays should not be encapsulated for fire protection purposes other than for the short lengths at fire rated walls unless the cables are adequately derated. Encapsulation to keep fire heat out will also keep conductor heat in. If conductors cannot dissipate their heat, their insulation systems will deteriorate. If the cable tray will be encapsulated, the cable manufacturer should be consulted for derating information. Cable Tray Systems MAN-37 Aluminum - Our cable tray products are manufactured from type 6063-T6 aluminum alloy with a natural finish. The natural oxide finish is self healing and requires no repair if it is field modified. Non-metallic - Fabrication with fiberglass is relatively easy and comparable to working with wood. Any surface that has been drilled, cut, sanded, or otherwise broken, must be sealed with a comparable resin. Polyester or vinyl ester sealing kits are available. Cable tray should be visually inspected each year for structural damage i.e., broken welds, bent rungs or severely deformed side rails. If damage is evident, from abuse or installation, it is recommended that the damaged section of cable tray be replaced rather than repaired. It is much easier to drop a damaged section of tray out from under the cables than it is to shield the cables from weld spatter. Cable Tray Manual Vertical Adjustable Splice Hot Dip Galvanized - This finish is maintenance free for many years in all but the most severe environments. If components have been cut or drilled in the field, the exposed steel area should be repaired with a cold galvanizing compound. B-Line has a spray on zinc coating available which meets the requirements of ASTM A780, Repair of Hot Dip Finishes. Cable Tray Manual NEC® Section 300.7(B) states that 'Raceways shall be provided with expansion joints where necessary to compensate for thermal expansion or contraction.' NEC® Section 392 does not address thermal contraction and expansion of cable tray. One document which addresses expansion is the NEMA Standards Publication No. VE 2, Section 4.3.2. NEMA VE-2 Table 4-2 shows the allowable lengths of steel and aluminum cable tray between expansion joints for the temperature differential values. CABLE TRAY. THERMAL CONTRACTION AND EXPANSION All materials expand and contract due to temperature changes. Cable tray installations should incorporate features which provide adequate compensation for thermal contraction and expansion. Installing expansion joints in the cable tray runs only at the structure expansion joints does not normally compensate adequately for the cable tray's thermal contraction and expansion. The supporting structure material and the cable tray material will have different thermal expansion values. They each require unique solutions to control thermal expansion. Reprinted with permission from NFPA 70-1999, the National Electrical Code®, Copyright© 1998, National Fire Protection Association, Quincy, MA 02269. This reprinted material is not the complete and official position of the National Fire Protection Association, on the referenced subject which is represented only by the standard in its entirety. Table 4-2 Maximum Spacing Between Expansion Joints That Provide For One Inch (25.4 mm) Movement Cable Tray Manual Temp. Differential Steel Stainless Steel 304 316 Aluminum (m) Feet FRP °F (°C) Feet (m) Feet (m) Feet 25 (13.9) 512 (156.0) 260 (79.2) 347 (m) Feet (m) 667 (203.3) 50 (27.8) 256 (78.0) 130 (39.6) 174 (53.0) 189 75 (41.7) 171 (52.1) 87 (26.5) 116 (35.4) 126 (57.6) 333 (101.5) (38.4) 222 100 (55.6) 128 (39.0) 65 (19.8) 87 (26.5) 95 (29.0) (67.6) 167 (50.9) 125 (69.4) 102 (31.1) 52 (15.8) 69 (21.0) 76 (23.2) 133 (40.5) 150 (83.3) 85 (25.9) 43 (13.1) 58 (17.7) 63 (19.2) 111 (33.8) 175 (97.2) 73 (22.2) 37 (11.3) 50 (15.2) 54 (16.4) 95 (28.9) (105.7) 379 (115.5) For a 100°F differential (winter to summer), a steel cable tray will require an expansion joint every 128 feet and an aluminum cable tray every 65 feet. The temperature at the time of installation will dictate the gap setting. MAN-38 Cable Tray Systems Cable Tray Manual Max. Temp. C° F° 130 50 130 110 40 Metal Temperature At Time Of Installation (F° or C°) Min. Temp. F° 110 1 90 90 20 70 70 10 50 50 0 30 -10 10 10 -20 -10 -10 30 -30 The plotted High - Low Temperature Range in Figure 4-13B is 128° F. The 125° F line in Table 4-1 shows that installations in these temperature ranges would require 3 /8” expansion joints approximately every 102 feet for Steel and every 52 feet for Aluminum cable tray. 30 3 2 -30 -30 As a clamp. As a guide. 4 -40 1 /8 0 1 /4 3 /8 1 /2 5 /8 3 /4 Gap Setting in Inches 7 /8 1 Figure 4.13B Gap Setting Of Expansion Splice Plate 1" (25.4 mm) Gap Maximum Setting of the Expansion Joint Splice Plate is used as follows per the example indicated in VE-2 Figure 4.13B. Step 1. Plot the highest expected cable tray metal temperature during the year on the maximum temperature vertical axis. Example's Value: 100 Degrees F. Step 2. Plot the lowest expected cable tray metal temperature during the year on the minimum temperature vertical axes. Example's Value: - 28 Degrees F. Step 3. Draw a line between these maximum and minimum temperature points on the two vertical axis. Step 4. To determine the required expansion joint gap setting at the time of the cable tray's installation: Plot the cable tray metal temperature at the time of the cable tray installation on the maximum temperature vertical axis (Example's Value: 50 Degrees F). Project over from the 50 Degrees F point on the maximum temperature vertical axis to an intersection with the line between the maximum and minimum cable tray metal temperatures. From this intersection point, project down to the gap setting horizontal axis to find the correct gap setting value (Example's Value: 3/8 inch gap setting). This is the length of the gap to be set between the cable tray sections at the expansion joint. Cable Tray Systems MAN-39 Cable Tray Manual The Gap Another item essential to the operation of the cable tray expansion splices is the type of hold down clamps used. The cable tray must not be clamped to each support so firmly that the cable tray cannot contract and expand without distortion. The cable tray needs to be anchored at the support closest to the midpoint between the expansion joints with hold down clamps and secured by expansion guides at all other support locations.The expansion guides allow the cable tray to slide back and forth as it contracts and expands. Supports must also be located on both sides of an expansion splice. The supports should be located within two feet of the expansion splice to ensure that the splice will operate properly. If these guidelines for cable tray thermal contraction and expansion are not followed, there is the potential for the cable trays to tear loose from their supports, and for the cable trays to bend and collapse. Cable Tray Manual Appendix Pages Appendix Sheet 1 .......................................................................................................... MAN-41 Temperature Rise Tests, Cable Tray Connectors, Class II Aluminum & Steel Ladder Tray Appendix Sheet 2 .......................................................................................................... MAN-42 Temperature Rise Tests, Conduit Clamps For Bonding Rigid Conduit To Cable Tray Appendix Sheet 3 .......................................................................................................... MAN-43 Example - NEC® Section 392.22(A)(1)(a) Appendix Sheet 4 .......................................................................................................... MAN-44 Example - NEC® Section 392.22(A)(1)(b) Appendix Sheet 5 .......................................................................................................... MAN-45 Example - NEC® Section 392.22(A)(1)(c) Cable Tray Manual Appendix Sheet 6 .......................................................................................................... MAN-46 Example - NEC® Section 392.22(A)(2) Appendix Sheet 7 .......................................................................................................... MAN-47 Table 250.122 Minimum Size EGC for Raceway and Equipment Appendix Sheet 8 ........................................................................................ MAN-48 – MAN-49 Cable Tray Sizing Flowchart Appendix Sheet 9 ........................................................................................ MAN-50 – MAN-51 Cable Tray Installation & Specification Checklist Footnotes ...................................................................................................................... MAN-52 Additional Cable Tray Resources and Engineering Software MAN-40 Cable Tray Systems Cable Tray Manual TABLE I TEMPERATURE RISE TESTS, CABLE TRAY CONNECTORS, CLASS II ALUMINUM LADDER CABLE TRAY Test Current Amps And Fuse Size* Test I2T Time Cycles mult. by 106 Connector Data C2 C1 Type No. & Of Type Connector Bolts C3 Temp. Rise °C Type Of Connector No. & Type Bolts Temp. Rise °C Type Of Connector 4 Steel 6 3/0 CU Bond AL-CU Lugs 18 Rigid Clean 4 Steel 10 3/0 CU Bond AL-CU Lugs 22 Rigid Clean No. & Type Bolts Temp. Rise °C 2 Steel 8 2 Steel 9 66 69 Adj. Vert. 1 Bolt** 7,900 1,200A Fuse 82 85 Rigid Corroded 12,000 120 288 Rigid 2 Corroded Nylon 50 3/0 CU Bond AL-CU Lugs 104 Rigid Clean 2 Steel 32 12,000 124 297 Rigid Corroded 4 Steel 40 Rigid Corroded 4 Lugs 46 Rigid Clean 4 Steel 21 34,600 14 280 Rigid 2 Corroded Nylon 34 3/0 CU Bond AL-CU Lugs 75 Rigid Clean 2 Steel 29 34,400 14 276 Rigid 4 Corroded Nylon 28 Rigid Corroded 4 Steel 35 Rigid Clean 4 Steel 20 TABLE II TEMPERATURE RISE TESTS, CABLE TRAY CONNECTORS, CLASS II STEEL LADDER CABLE TRAY Test Current Amps And Fuse Size* Test IT Time Cycles mult. by 106 Connector Data C2 C1 2 Type No. & Of Type Connector Bolts C3 Temp. Rise °C Type Of Connector No. & Type Bolts Temp. Rise °C Type Of Connector No. & Type Bolts Temp. Rise °C 1,980 200A, FU 52 3.4 Adj. Vert. 1 Bolt** 4 2 No. 6 CU Bond AL-CU Lugs 10 Rigid 2 3 1,970 400A, FU 394 25.5 Adj. Vert. 1 Bolt** 4 9 No. 6 CU Bond AL-CU Lugs *** Rigid 2 15 1,960 400A, FU 8100 51.8 Adj. Vert. 1 Bolt** 4 18 Rigid 4 23 Rigid 2 32 12,000 120 288 Adj. Vert. 2 Bolts** 4 94 Adj. Vert. 2 Bolts** 4 89 Rigid 4 81 12,000 123 295 Rigid 4 70 Rigid 4 87 Rigid 4 85 34,000 13 250 Rigid 4 71 Rigid 4 57 Rigid 4 69 * Test current was interrupted in a predetermined time when a fuse was not used. ** 1 or 2 Bolts - Number of bolts installed on the adjustable vertical connector hinge. *** The No. 6 bonding jumper melted and opened the circuit when protected by 400A fuse. (See Page MAN-30 - Figure 1 for Temperature Rise Test illustration) Appendix Sheet 1 Cable Tray Systems MAN-41 Cable Tray Manual 7,900 1,200A Fuse Cable Tray Manual Conduit Conduit Cable Tray Right Angle Beam Clamp To Current Source To Current Source UL Listed Conduit Clamp (9ZN-1158) Cable Tray Test Set-Up Conduit Clamp Detail Cable Tray Manual CIRCUIT ARRANGEMENT FOR RIGID CONDUIT TEMPERATURE RISE TESTS TABLE III TEMPERATURE RISE TESTS, CONDUIT CLAMPS FOR BONDING RIGID CONDUIT TO CABLE TRAY Test Current Amperes Test Time Cycles I2T mult. 106 Rigid Conduit Cable Tray Condition After Test Material Temp. Rise °C Size Material Class 36,000 16 344.7 4" Aluminum II Aluminum 19 No arcing or damage 20,900 60.5 441.2 4" Aluminum II Aluminum 70 No arcing or damage 12,100 178 433.3 4" Aluminum II Aluminum 74 No arcing or damage 21,000 20 146.8 4" Steel II Steel (?) Zinc melted at point where conduit contacted with tray 3,260 900 159.5 4" Steel II Steel 63 No arcing or damage 21,000 30 220 2" Aluminum II Aluminum 21 No arcing or damage 12,100 120.5 294.2 2" Aluminum II Aluminum 59 No arcing or damage 8,000 245 261.1 2" Aluminum II Aluminum 44 No arcing or damage 21,000 14 103.8 2" Steel II Steel 62 Zinc melted at point where conduit contacted with tray 12,000 60.5 145.4 2" Steel II Steel 22 Slight arc between clamp and tray 3,240 600 104.9 2" Steel II Steel 49 No arcing or damage 21,000 20 146.8 1" Aluminum II Aluminum 20 No arcing or damage 12,200 60.5 150.3 1" Aluminum II Aluminum 24 No arcing or damage 12,100 14.5 35.3 1" Steel II Steel 6 No arcing or damage 8,000 63.5 67.84 1" Steel II Steel 59 No arcing or damage 1,980 200A FU 44.5 2.9 1" Steel II Steel 1 No arcing or damage Appendix Sheet 2 MAN-42 Cable Tray Systems Cable Tray Manual Example - NEC® Section 392.22(A)(1)(a) Width selection for cable tray containing 600 volt multiconductor cables, sizes #4/0 AWG and larger only. Cable installation is limited to a single layer. The sum of the cable diameters (Sd) must be equal to or less than the usable cable tray width. 30" Usable Cable Tray Width 29.82" = Equals Cable Sd 3 3 3 3 3 3 3 3 3 3 2 2 1 2 1 1 1 Cross Section Of The Cables And The Cable Tray Cable tray width is obtained as follows: List Cable Sizes (D) List Cable Outside Diameter (N) List Number of Cables Multiply (D) x (N) Subtotal of the Sum of the Cables Diameters (Sd) 1. 3/C - #500 kcmil 2.26 inches 4 9.04 inches 2. 3/C - #250 kcmil 1.76 inches 3 5.28 inches 3. 3/C - #4/0 AWG 1.55 inches 10 15.50 inches The sum of the diameters (Sd) of all cables (Add Sds for items 1, 2, & 3.) 9.04 inches + 5.28 inches + 15.50 inches = 29.82 inches (Sd) A cable tray with a usable width of 30 inches is required. For a 10% increase in cost a 36 inch wide cable tray could be purchased which would provide for some future cable additions. Notes: 1. The cable sizes used in this example are a random selection. 2. Cables - copper conductors with cross linked polyethylene insulation and a PVC jacket. (These cables could be ordered with or without an equipment grounding conductor.) 3. Total cable weight per foot for this installation. 61.4 lbs./ft. (without equipment grounding conductors) 69.9 lbs./ft. (with equipment grounding conductors) This load can be supported by a load symbol "B" cable tray - 75 lbs./ft. Appendix Sheet 3 Cable Tray Systems MAN-43 Cable Tray Manual Item Number Cable Tray Manual Example - NEC® Section 392.22(A)(1)(b) Width selection for cable tray containing 600 volt multiconductor cables, sizes #3/0 AWG and smaller. Cable tray allowable fill areas are listed in Column 1 of Table 392.22(A). 30" Usable Cable Tray Width Cross Section Of The Cables And The Cable Tray Cable tray width is obtained as follows: List Cable Sizes 1. 2. 3. 4. 3/C #12 AWG 4/C #12 AWG 3/C #6 AWG 3/C #2 AWG 0.17 sq. in. 0.19 sq. in. 0.43 sq. in. 0.80 sq. in. Cable Tray Manual Item Number (A) List Cable Cross Sectional Areas (N) List Number of Cables Multiply (A) x (N) Total of the Cross Sectional Area for Each Item 20 16 14 20 3.40 sq. in. 3.04 sq. in. 6.02 sq. in. 16.00 sq. in. Method 1. The sum of the total areas for items 1, 2, 3, & 4: 3.40 sq. in. + 3.04 sq. in. + 6.02 sq. in. + 16.00 sq. in. = 28.46 sq. inches From Table 392.9 Column 1 a 30 inch wide tray with an allowable fill area of 35 sq. in. must be used. The 30 inch cable tray has the capacity for additional future cables (6.54 sq. in. additional allowable fill area can be used.) Method 2. The sum of the total areas for items 1, 2, 3, & 4 multiplied by 6 in. = cable tray width required 7 sq. in. ( ) 3.40 sq. in. + 3.04 sq. in. + 6.02 sq. in. + 16.00 sq. in. = 28 46 sq. in. 28.46 sq. in. x 6 in. = 24.39 inch cable tray width required 7 sq. in. Use a 30 inch wide cable tray. ( ) Notes: 1. The cable sizes used in this example are a random selection. 2. Cables - copper conductors with cross linked polyethylene insulation and a PVC jacket. (These cables could be ordered with or without an equipment grounding conductor.) 3. Total cable weight per foot for this installation. 31.9 lbs./ft. (Cables in this example do not contain equipment grounding conductors.) This load can be supported by a load symbol "A" cable tray - 50 lbs./ft. Appendix Sheet 4 MAN-44 Cable Tray Systems Cable Tray Manual Example - NEC® Section 392.22(A)(1)(c) Width selection for cable tray containing 600 volt multiconductor cables, sizes #4/0 AWG and larger (single layer required) and #3/0 AWG and smaller. These two groups of cables must have dedicated areas in the cable tray. 24" Usable Cable Tray Width 9.09" 1.93" 12.98" 2 2 2 1 2 1 1 Cross Section Of The Cables And The Cable Tray Cable tray width is obtained as follows: A - Width required for #4/0 AWG and larger multiconductor cables Item Number (D) List Cable Outside Diameter List Cable Sizes (N) List Number of Cables Multiply (D) x (N) Subtotal of the Sum of the Cables Diameters (Sd) B - Width required for #3/0 AWG and smaller multiconductor cables Item Number List Cable Sizes (A) List Cable Cross Sectional Area (N) List Number of Cables Multiply (A) x (N) Total of the Cross Sectional Area For Each Item 3. 4. 5. 3/C #12 AWG 3/C #10 AWG 3/C #2 AWG 0.17 sq. in. 0.20 sq. in. 0.80 sq. in. 20 20 4 3.40 sq. in. 4.00 sq. in. 3.20 sq. in. Total cable tray width required for items 3, 4, & 5 6 in. (3.40 sq. in. + 4.00 sq. in. + 3.20 sq. in.) 7 sq. in. ( ) 1 = (10.6 sq. in.) ( 6 in. 7 sq. in. ) 1 = 9.09 inches Actual cable tray width is A - Width (12.98 in.) + B - Width (9.09 in.) = 22.07 inches A 24 inch wide cable tray is required. The 24 inch cable tray has the capacity for additional future cables (1.93 inches or 2.25 sq. inches allowable fill can be used). Notes: 1. This ratio is the inside width of the cable tray in inches divided by its maximum fill area in sq. inches from Column 2 Table 392.22(A). 2. The cable sizes used in this example are a random selection. 3. Cables - copper conductors with cross linked polyethylene insulation and a PVC jacket. 4. Total cable weight per foot for this installation. 40.2 lbs./ft. (Cables in this example do not contain equipment grounding conductors.) This load can be supported by a load symbol "A" cable tray - 50 lbs./ft. Appendix Sheet 5 Cable Tray Systems MAN-45 Cable Tray Manual 1. 3/C - #500 kcmil 2.26 inches 3 6.78 inches 2. 3/C - #4/0 AWG 1.55 inches 4 6.20 inches Total cable tray width required for items 1 & 2 = 6.78 inches + 6.20 inches = 12.98 inches Cable Tray Manual Example - NEC® Section 392.22(A)(2) Cable Tray containing Type ITC or Type PLTC Cables 6" Usable Cable Tray Width Cable Tray Manual 4" Usable Cable Tray Depth Cross Section Of The Cables And The Cable Tray 50% of the cable tray useable cross sectional area can contain type PLTC cables 4 inches x 6 inches x .050 = 12 square inches allowable fill area. 2/C - #16 AWG 300 volt shielded instrumentation cable O.D. = 0.224 inches. Cross Sectional Area = 0.04 square inches. 12 sq. in. 0.04 sq. in./cable = 300 cables can be installed in this cable tray. 300 cables = 11.54 rows can be installed in this cable tray. 26 cables/rows Notes: 1. The cable sizes used in this example are a random selection. 2. Cables - copper conductors with PVC insulation, aluminum/mylar shielding, and PVC jacket. Appendix Sheet 6 MAN-46 Cable Tray Systems Cable Tray Manual Table 250.122. Minimum Size Equipment Grounding Conductors for Grounding Raceways and Equipment Size (AWG or kcmil) Copper Aluminum or Copper-Clad Aluminum* 15 20 60 14 12 10 12 10 8 100 200 300 400 500 8 6 4 3 2 6 4 2 1 1/0 600 800 1000 1200 1600 1 1/0 2/0 3/0 4/0 2/0 3/0 4/0 250 350 2000 2500 3000 4000 5000 6000 250 350 400 500 700 800 400 600 600 750 1200 1200 Reproduced with permission from NFPA 70 -2011, National Electrical Code , Copyright © 2010, National Fire Protection Association, Quincy, MA. This reprinted material is not the complete and official position of the NFPA on the referenced subject, which is represented only by the standard in its entirety. ® ® Appendix Sheet 7 Cable Tray Systems MAN-47 Cable Tray Manual Rating or Setting of Automatic Overcurrent Device in Circuit Ahead of Equipment, Conduit, etc., Not Exceeding (Amperes) Cable Tray Manual CABLE TRAY SIZING FLOWCHART Start Here Sizing Cable Tray Per NEC 392 392.22(C) W ≥ Sd (single layer) No 2000V or less cables Yes No Solid Bottom Tray Yes Vented Channel Tray Ladder or Vented Trough Tray No Yes 392.22(B)(2) W ≥ Sd Cable Tray Manual See Exception 392.22(B) Yes 392.22(B)(1)(a) W ≥ Sd Yes S/C 1000 kcmil or larger Yes No S/C 1/0 or larger Multiconductor cables Yes Continued on next page No 392.10(B)(1)(a) Not permitted by the NEC ® No 392.22(B)(1)(b) W ≥ A/1.1 Yes S/C 250 kcmil up to 1000 kcmil No Note: The value “A” only applies to cables 250 up to 1000kcmil. The value “sd” only applies to 1000 kcmil and larger cables. 392.22(B)(1)(c) Yes W ≥ A/1.1 +Sd S/C 250 kcmil and larger No Legend W = Cable Tray Width D = Cable Tray Load Depth Sd = Sum of Cable Diameters A = Sum of Cable Areas S/C = Single Conductor M/C = Multiconductor Cables RS = Ladder Rung Spacing Note: Use when mixing 250 thru 1000 kcmil cables with cables larger than 1000 kcmil. 392.22(B)(1)(d) Yes W ≥ Sd (9” max. RS) S/C 1/0 thru 4/0 Appendix Sheet 8 MAN-48 Cable Tray Systems Cable Tray Manual CABLE TRAY SIZING FLOWCHART Ampacity: See pages MAN-28 – MAN-30 for information on cable ampacity that might affect the cable tray sizing flowchart. See pages MAN-9 – MAN-12 for information on hazardous (classified) areas that might affect the cable tray sizing flowchart. Yes Ladder or Vented Trough Tray No Yes M/C 4/0 or larger No Yes Yes 392.22(A)(1)(a) W ≥ Sd (single layer) M/C 4/0 or larger 392.22(A)(1)(b) W ≥ A/1.2 No M/C smaller than 4/0 Solid Channel Tray Yes Yes 392.22(A)(3)(a) W ≥ Sd/0.9 (single layer) No Yes No Vented Channel Tray One M/C only Yes 392.22(A)(5)(a) W x D ≥ 1.6A No Yes 392.22(A)(3)(b) W ≥ A/0.9 392.22(A)(5)(b) W x D ≥ 2.9A One M/C Only No No Yes M/C smaller than 4/0, with 4/0 or larger Yes W ≥ A/1.2 + Sd Note: The value “A” only applies to cables smaller than 4/0. The value “Sd” only applies to 4/0 and larger cables, which must be single layer No M/C control and/or signal 392.22(A)(1)(c) Yes 392.22(A)(2) W x D ≥ 2A M/C smaller than Yes 4/0, with 4/0 or larger A + Sd W≥ 0.9 Note: The value “A” only applies to cables smaller than 4/0. The value “Sd” only applies to 4/0 and larger cables, which must be single layer No M/C control and/or signal 392.22(A)(3)(c) Yes Appendix Sheet 8 Cable Tray Systems MAN-49 392.22(A)(4) W x D ≥ 2.5A 392.22(A)(6)(b) W x D ≥ 3.2A 392.22(A)(6)(a) W x D ≥ 1.9A Legend W = Cable Tray Width D = Cable Tray Load Depth Sd = Sum of Cable Diameters A = Sum of Cable Areas S/C = Single Conductor M/C = Multiconductor Cables RS = Ladder Rung Spacing Cable Tray Manual No M/C smaller than 4/0 Solid Bottom Tray Cable Tray Manual CABLE TRAY INSTALLATION & SPECIFICATION CHECKLIST Project Information Project Name: Location: Contractor/Engineer: Phone: # Project Information Distributor Name: Location: Contact: Phone: Fax: Cable Tray Cable Tray Manual Material Aluminum Pre-Galvanized Steel Hot-Dip Galvanized Steel 304 Stainless Steel 316 Stainless Steel Fiberglass-Polyester Resin Fiberglass-Vinyl Ester Resin Fiberglass-Zero Halogen Fiberglass-Dis Stat Width 6” 9” 12” 18” 24” 30” 36” 42” o o o o o o o o NEMA Load Depth* o o o o o o o o o 2” ** 3” 4” 5” 6” o o o o o * Load depth is 1” less than siderail height. ** Fiberglass and wire mesh. Bottom Styles 6” 9” 12” 18” Ventilated Trough Non-Ventilated Trough Non-Ventilated Bottom Length o o o o o o o Metallic 120” 144” 240” 288” Fitting Radius o o o o o Non-Metallic 120” o 240” o 12” 24” 36” 48” o o o o Tray Series B-Line Series OR Appendix Sheet 9 MAN-50 System Loading (50 lbs./ft.) o (75 lbs./ft.) o (100 lbs./ft.) o o Support Span Load Rating Safety Factor ft. lbs./ft. Cable Tray Systems Cable Tray Manual CABLE TRAY INSTALLATION & SPECIFICATION CHECKLIST Cable Channel Material Aluminum Pre-Galvanized Steel Hot-Dip Galvanized Steel 304 Stainless Steel 316 Stainless Steel Fiberglass-Polyester Resin Fiberglass-Vinyl Ester Resin Fiberglass-Zero Halogen Fiberglass-Dis Stat Type Width o o o o o o o o o * Fiberglass only. Fitting Radius o o o o o 0” 6” 12” 24” 36” o o Ventilated Non-Ventilated o o o o 3” 4” 6” 8” * Cent-R-Rail System Width* 3” 6” 9” 12” 18” 24” o o o o o o o o o o Straight Rung 2” 3” 4” 6” Rung Spacing* 6” 9” 12” 18” 24” Tiers* o o o o o 2 3 4 5 6 o o o o o o o o o o Length 120” o 144” o * Options shown are not available for all systems. Please check B-Line Cent-R-Rail Catalog for availability. Flextray Width* 2” 4” 6” 8” 12” 16” 18” 20” 24” 30” 32” Cable Tray Systems o o o o o o o o o o o Depth* 1.5” 2” 4” 6” Wire Mesh Size Length 2x4 118” (3 meters) o o o o * Widths shown are not available for all depths. Appendix Sheet 9 MAN-51 Cable Tray Manual Data-Track Verti-Rack Half-Rack Multi-Tier Half Rack Depth* Cable Tray Manual Footnotes: 1 NEMA Standard VE-2, Section 4, Installation 4.3 Straight Section Installation - 4.3.1. Horizontal Cable Tray Straight Sections states that straight section lengths should be equal to or greater than the span length to ensure not more than one splice between supports. Cable Tray Manual Additional Cable Tray Resources Cable Tray Institute 1300 N. 17th Street Rosslyn, VA 22209 National Electrical Manufacturers Association 1300 N. 17th Street Rosslyn, VA 22209 www.cabletrays.com www.nema.org B-Line Engineering Software TrayCAD™ TrayCAD is a Cable Tray layout design program that works within the AutoCAD® environment. TrayCAD is a windows based program and installs as an add-on to your AutoCAD system. Use the TrayCAD toolbar to add cable tray to your existing plans by drawing a single centerline representation of the tray run. Then, with the click of a button, the program will build a full-scale 3-D wire-frame model of the cable tray and all the appropriate fittings. The program also automatically creates a Bill of Material and contains a library of modifiable details. Runway Router™ Runway Router is a cable ladder runway (ladder rack) layout design program that works within your AutoCAD environment. Use the commands from the Runway Router toolbar to layout runway, relay racks and electronic cabinets. Add cable tray or CENT-R-RAIL™ to your existing plans by drawing a single centerline representation of the cable run. Then, with the click of a button, the program will build a full-scale 3-D wire-frame model of the cable runway and all the appropriate connectors and fittings. The program also automatically creates a Bill of Material and contains a library of modifiable details. MAN-52 Cable Tray Systems Cable Tray Manual B-Line Wire Management Resources B-Line Product Lines • Cable Tray Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Metallic, Two Siderail System Commercial and Industrial Applications • Fiberglass Cable Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Non-Metallic, Two Siderail Trays Non-Metallic Strut Systems • REDI-RAIL™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pre-Punched Aluminum Side Rail Design Unmatched Job Site Adaptability for a Two Side Rail System - Load Depths 2” to 6” • FLEXTRAY™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unmatched Adaptability to Site Conditions Pre-Packaged Installation Kits and Accessories Fast - Adaptable - Economical Other B-Line Wire Management Systems • Cable Hooks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supports all Cat 5, Fiber Optic, Innerduct and Low Voltage Cabling Requirements • Wireway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Houses Runs of Control and Power Cable Available in NEMA 12, Type 1 & Type 3R B-Line Mechanical Support Systems • Strut Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Metal Framing Support System. Fully Adjustable and Reusable, with a Complete Line of Channel, Fittings and Accessories for Multi-Purpose Applications • Seismic Restraints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Multi-Directional Bracing for Electrical Conduit, Cable Tray and Mechanical Piping Systems. OSHPD Pre-Approved Details Cable Tray Systems MAN-53 Cable Tray Manual • Telecom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Runway, Relay Racks, and Unequal Flange Racks Index - Straight Sections Cable Tray Straight Sections Prefix for REDI-RAIL™ only Example: RSI 06A 09 SL - 12 - 120 ≈ ¨ ¡ ¬ √ ƒ ¨ Series √ Straight Ladder ¡ Height/Material ƒ Width ¬ Rung Spacing/Bottom ≈ Length Catalog No. Page REDI-RAIL™ Aluminum Cable Tray RSI04A ¬ SL - ƒ - ≈ . . . . . . . . RER-3 RSI05A ¬ SL - ƒ - ≈ . . . . . . . . RER-3 RSI06A ¬ SL - ƒ - ≈ . . . . . . . . RER-4 RSI07A ¬ SL - ƒ - ≈ . . . . . . . . RER-4 Catalog No. Page Series 1 Steel Cable Tray 148 G ¬ - √ - ƒ 148 P ¬ - √ - ƒ 156 G ¬ - √ - ƒ 156 P ¬ - √ - ƒ 166 G ¬ - √ - ƒ 166 P ¬ - √ - ƒ 176 G ¬ - √ - ƒ 176 P ¬ - √ - ƒ ............. ............. LST-3 LST-3 ............. ............. LST-4 LST-4 ............. ............. LST-5 LST-5 ............. ............. LST-6 LST-6 G = Hot Dipped Galvanized Steel P = Pre-Galvanized Steel Catalog No. Page Series 2, 3, 4, & 5 Stainless Steel Cable Tray 348SS4 ¬ - √ - ƒ . . . . . . . . . . . SST-3 348SS6 ¬ - √ - ƒ . . . . . . . . . . . SST-3 358SS4 ¬ - √ - ƒ 358SS6 ¬ - √ - ƒ 368SS4 ¬ - √ - ƒ 368SS6 ¬ - √ - ƒ 464SS4 ¬ - √ - ƒ 464SS6 ¬ - √ - ƒ ........... ........... SST-4 SST-4 ........... ........... SST-5 SST-5 ........... ........... SST-5 SST-5 SS4 = Stainless Steel 304 SS6 = Stainless Steel 316 A = Aluminum Series 2, 3, 4, & 5 Steel Cable Tray 248 G ¬ - √ - ƒ . . . . HST-3 & HST-4 248 P ¬ - √ - ƒ . . . . HST-3 & HST-4 258 G ¬ - √ - ƒ 258 P ¬ - √ - ƒ Prefix Example: 148 * 12 - 24 - 144 ¨ ¡ ¬ √ ƒ ¨ Series √ Width ¡ Material ƒ Length ¬ Rung Spacing Index Catalog No. Page Series 2, 3, 4, & 5 Aluminum Cable Tray 24A ¬ - √ - ƒ . . . . . . HAT-3 & HAT-4 25A ¬ - √ - ƒ . . . . . . HAT-5 & HAT-6 26A ¬ - √ - ƒ . . . . . . HAT-7 & HAT-8 34A ¬ - √ - ƒ 35A ¬ - √ - ƒ 36A ¬ - √ - ƒ 37A ¬ - √ - ƒ 46A ¬ - √ - ƒ 47A ¬ - √ - ƒ 57A ¬ - √ - ƒ . . . . . . HAT-3 & HAT-4 . . . . . . HAT-5 & HAT-6 . . . . . . HAT-7 & HAT-8 . . . . HAT-9 & HAT-10 . . . . . . HAT-7 & HAT-8 . . . . HAT-9 & HAT-10 H46A ¬ - √ - ƒ H47A ¬ - √ - ƒ S8A ¬ - √ - ƒ .... HAT-9 & HAT-10 . . . . HAT-7 & HAT-8 . . . HAT-9 & HAT-10 ............. 268 G ¬ - √ - ƒ 268 P ¬ - √ - ƒ 346 G ¬ - √ - ƒ 346 P ¬ - √ - ƒ 356 G ¬ - √ - ƒ 356 P ¬ - √ - ƒ 366 G ¬ - √ - ƒ 366 P ¬ - √ - ƒ 378 G ¬ - √ - ƒ 378 P ¬ - √ - ƒ 444 G ¬ - √ - ƒ 444 P ¬ - √ - ƒ 454 G ¬ - √ - ƒ 454 P ¬ - √ - ƒ 464 G ¬ - √ - ƒ 464 P ¬ - √ - ƒ 476 G ¬ - √ - ƒ 476 P ¬ - √ - ƒ 574 G ¬ - √ - ƒ 574 P ¬ - √ - ƒ .... .... HST-5 & HST-6 HST-5 & HST-6 .... .... HST-7 & HST-8 HST-7 & HST-8 .... .... HST-3 & HST-4 HST-3 & HST-4 .... .... HST-5 & HST-6 HST-5 & HST-6 .... .... HST-7 & HST-8 HST-7 & HST-8 ... ... HST-9 & HST-10 HST-9 & HST-10 .... .... HST-3 & HST-4 HST-3 & HST-4 .... .... HST-5 & HST-6 HST-5 & HST-6 .... .... HST-7 & HST-8 HST-7 & HST-8 ... ... HST-9 & HST-10 HST-9 & HST-10 ... ... HST-9 & HST-10 HST-9 & HST-10 Fiberglass Cable Tray 13F ¬ - √ - ƒ . . . . . . . . . . . . . . FCT-21 13FA¬ - √ - ƒ . . . . . . . . . . . . FCT-21 13FV¬ - √ - ƒ . . . . . . . . . . . . . FCT-21 24F ¬ - √ - ƒ . . . . . . . . . . . . . . 24FA¬ - √ - ƒ . . . . . . . . . . . . 24FV¬ - √ - ƒ . . . . . . . . . . . . . 36F ¬ - √ - ƒ . . . . . . . . . . . . . . 36FA¬ - √ - ƒ . . . . . . . . . . . . 36FV¬ - √ - ƒ . . . . . . . . . . . . . 46F ¬ - √ - ƒ . . . . . . . . . . . . . . 46FA¬ - √ - ƒ . . . . . . . . . . . . 46FV¬ - √ - ƒ . . . . . . . . . . . . . 48F ¬ - √ - ƒ . . . . . . . . . . . . . . 48FA¬ - √ - ƒ . . . . . . . . . . . . 48FV¬ - √ - ƒ . . . . . . . . . . . . . H46F ¬ - √ - ƒ . . . . . . . . . . . . H46FA¬ - √ - ƒ . . . . . . . . . . . H46FV¬ - √ - ƒ . . . . . . . . . . . FCT-22 FCT-22 FCT-22 FCT-23 FCT-23 FCT-23 FCT-24 FCT-24 FCT-24 FCT-26 FCT-26 FCT-26 FCT-25 FCT-25 FCT-25 F = Polyester Resin FA = Zero Halogen/Dis-Stat FV = Vinyl Ester Resin G = Hot Dipped Galvanized Steel P = Pre-Galvanized Steel HAT-11 A = Aluminum IDX-1 Cable Tray Systems Index Cable Channel Straight Sections Catalog No. Prefix Example: A CC - 06 - 144 ¨ Material ¡ Series ¨ ¡ ¬ √ Width ¬ √ Length Catalog No. Page Aluminum Cable Channel ACC - ¬ - √ . . . . . . . . . . . . . . . CCT-3 ACCN - ¬ - √ . . . . . . . . . . . . . . CCT-3 A = Aluminum CC = Ventilated CCN = Non-Ventilated Steel Cable Channel GCC - ¬ - √ . . . . . . . . . . . . . . . CCT-3 GCCN - ¬ - √ . . . . . . . . . . . . . . CCT-3 PCC - ¬ - √ . . . . . . . . . . . . . . . CCT-3 PCCN - ¬ - √ . . . . . . . . . . . . . . CCT-3 G = Hot Dipped Galvanized P = Pre-Galvanized CC = Ventilated CCN = Non-Ventilated CC = Ventilated CCN = Non-Ventilated SS4 = Stainless Steel 304 SS6 = Stainless Steel 316 CC = Ventilated CCN = Non-Ventilated Cable Tray Systems Page IDX-2 Prefix Example: FT 2 X 12 X 10 ¨ ¡ ¬ √ Flextray ¨ ¬ Width ¡ loading Height √ Length 118” Catalog No. Page FLEXTRAY™ Straight Sections FT1.5X4X10 . . . . . . . . . . . . . . . FT1.5X6X10 . . . . . . . . . . . . . . . FT1.5X8X10 . . . . . . . . . . . . . . . FT1.5X10X10 . . . . . . . . . . . . . FLX-5 FLX-5 FLX-5 FLX-5 FT2X2X10 FT2X4X10 FT2X6X10 FT2X8X10 FT2X12X10 FT2X16X10 FT2X18X10 FT2X20X10 FT2X24X10 FT2X30X10 FT2X22X10 ................ FLX-5 FLX-5 FLX-5 FLX-5 FLX-5 FLX-5 FLX-5 FLX-5 FLX-5 FLX-5 FLX-5 FT4X4X10 FT4X6X10 FT4X8X10 FT4X12X10 FT4X16X10 FT4X18X10 FT4X20X10 FT4X24X10 FT4X30X10 ................ FT6X8X10 FT6X12X10 FT6X16X10 FT6X18X10 FT6X20X10 FT6X24X10 ................ ................ ................ ................ ............... ............... ............... ............... ............... ............... ............... ................ ................ ............... ............... ............... ............... ............... ............... ............... ............... ............... ............... ............... FLX-6 FLX-6 FLX-6 FLX-6 FLX-6 FLX-6 FLX-6 FLX-6 FLX-6 FLX-6 FLX-6 FLX-6 FLX-6 FLX-6 FLX-6 Index Stainless Steel Cable Channel SS4CC - ¬ - √ . . . . . . . . . . . . . CCT-3 SS4CCN - ¬ - √ . . . . . . . . . . . CCT-3 SS6CC - ¬ - √ . . . . . . . . . . . . . CCT-3 SS6CCN - ¬ - √ . . . . . . . . . . . CCT-3 FLEXTRAY™ Fiberglass Cable Channel FCC-03 - ƒ . . . . . . . . . . . . . . FCT-49 FCC-04 - ƒ . . . . . . . . . . . . . . FCT-49 FCC-06 - ƒ . . . . . . . . . . . . . . FCT-49 FCC-08 - ƒ . . . . . . . . . . . . . . FCT-49 FCCA-03 - ƒ . . . . . . . . . . . . . FCT-49 FCCA-04 - ƒ . . . . . . . . . . . . . FCT-49 FCCA-06 - ƒ . . . . . . . . . . . . . FCT-49 FCCA-08 - ƒ . . . . . . . . . . . . . FCT-49 FCCAN-03 - ƒ . . . . . . . . . . . FCT-49 FCCAN-04 - ƒ . . . . . . . . . . . FCT-49 FCCAN-06 - ƒ . . . . . . . . . . . FCT-49 FCCAN-08 - ƒ . . . . . . . . . . . FCT-49 FCCN-03 - ƒ . . . . . . . . . . . . . FCT-49 FCCN-04 - ƒ . . . . . . . . . . . . . FCT-49 FCCN-06 - ƒ . . . . . . . . . . . . . FCT-49 FCCN-08 - ƒ . . . . . . . . . . . . . FCT-49 FCCV-03 - ƒ . . . . . . . . . . . . . FCT-49 FCCV-04 - ƒ . . . . . . . . . . . . . FCT-49 FCCV-06 - ƒ . . . . . . . . . . . . . FCT-49 FCCV-08 - ƒ . . . . . . . . . . . . . FCT-49 FCCVN-03 - ƒ . . . . . . . . . . . FCT-49 FCCVN-04 - ƒ . . . . . . . . . . . FCT-49 FCCVN-06 - ƒ . . . . . . . . . . . FCT-49 FCCVN-08 - ƒ . . . . . . . . . . . FCT-49 FCC = Polyester Resin FCCA = Zero Halogen/Dis-Stat FCCV = Vinyl Ester Resin Straight Sections Index - Straight Sections Cable Tray Fittings Prefix for REDI-RAIL™ only Example: RSI 04 A09 HB - 09 - 30 R12 ¨ ¡ ¬ √ ƒ ≈ ∆ ¨ Series √ Fitting Type ¡ Height ƒ Width ¬ Material/Rung Spacing ≈ Angle (HB, VI, VO) ∆ Radius Catalog No. Page REDI-RAIL™ Aluminum Cable Tray Fittings RSI(†)A09HB - ƒ - ≈ - ∆ . . . . . . . RER-20 RSI(†)A09HT - ƒ - ∆ . . . . . . RER-21 – 23 RSI(†)A09HX - ƒ - ∆ . . . . . RER-21 & 24 RSI(†)A09VI-ƒ-≈-∆ . . . . . . RER-25 – 28 RSI(†)A09VO-ƒ-≈-∆ . . . . .RER-25 – 28 RSI(†)A09VTD - ƒ - ∆ . . . . . . . . . RER-29 RSI(†)A09VTU - ƒ - ∆ . . . . . . . . . RER-29 (†) = Insert 04 for 4”, 05 for 5”, 06 for 6” or 07 for 7” side rail heights Prefix Example: 4 * x - 24 - 90 HB 24 ¨ ¡ ¬ √ ƒ ≈ ∆ ¨ Series/Height √ Width ¡ Material ƒ Angle (HB, VI, VO) ¬ Bottom ≈ Type ∆ Catalog No. Page Index Series 2, 3, 4, & 5 Aluminum Cable Tray Fittings (†)A ¬ - √ CFS ∆ . . . . . . . . . . FTS-17 (†)A ¬ - √ - ƒ HB ∆ . . . . . . FTS-4 & 5 (†)A ¬ - √ HT ∆ . . . . . . . FTS-6, 8 & 9 (†)A ¬ - √ HX ∆ . . . . . . . . FTS-6 & 10 (†)A ¬ - √ HYL . . . . . . . . . . . . FTS-11 (†)A ¬ - √ HYR . . . . . . . . . . . . FTS-11 (†)A ¬ - √ LR ∆ . . . . . . . . . . . . . FTS-7 (†)A ¬ - √ RR ∆ . . . . . . . . . . . . FTS-7 (†)A ¬ - √ SR ∆ . . . . . . . . . . . . FTS-7 (†)A ¬ - √ - ƒ VI ∆ . . . . . FTS-12 – 15 (†)A ¬ - √ - ƒ VO ∆ . . . . FTS-12 – 15 (†)A ¬ - √ VT ∆ . . . . . . . . . . . . FTS-16 (†)A ¬ - √ VTU ∆ . . . . . . . . . . FTS-16 A = Aluminum (†) = Insert 4 for 4”, 5 for 5”, 6 for 6” or 7 for 7” side rail heights Catalog No. Page Series 1 Steel Cable Tray Fittings 14G ¬ - √ VBS ∆ . . . . . . . . . . LST-23 1(†)G ¬ - √ - ƒ HB ∆ . . . . . . . LST-16 1(†)G ¬ - √ HT ∆ . . . . . . . . . . LST-17 1(†)G ¬ - √ HX ∆ . . . . . . . . . . LST-17 1(†)G ¬ - √ LR ∆ . . . . . . . . . . LST-18 1(†)G ¬ - √ RR ∆ . . . . . . . . . . LST-18 1(†)G ¬ - √ SR ∆ . . . . . . . . . . LST-18 1(†)G ¬ - √ - ƒ VI ∆ . . . LST-19 – 22 1(†)G ¬ - √ - ƒ VO ∆ . . LST-19 – 22 14P ¬ - √ VBS ∆ . . . . . . . . . . LST-23 1(†)P ¬ - √ - ƒ HB ∆ . . . . . . . LST-16 1(†)P ¬ - √ HT ∆ . . . . . . . . . . LST-17 1(†)P ¬ - √ HX ∆ . . . . . . . . . . LST-17 1(†)P ¬ - √ LR ∆ . . . . . . . . . . . LST-18 1(†)P ¬ - √ RR ∆ . . . . . . . . . . LST-18 1(†)P ¬ - √ SR ∆ . . . . . . . . . . LST-18 1(†)P ¬ - √ - ƒ VI ∆ . . . LST-19 – 22 1(†)P ¬ - √ - ƒ VO ∆ . . LST-19 – 22 G = Hot-Dipped Galvanized Steel P = Pre-Galvanized Steel (†) = Insert 4 for 4”, 5 for 5”, 6 for 6” or 7 for 7” side rail heights Series 2, 3, 4, & 5 Steel Cable Tray Fittings (†)G ¬ - √ CFS ∆ . . . . . . . . . . FTS-17 (†)G ¬ - √ - ƒ HB ∆ . . . . . FTS-4 & 5 (†)G ¬ - √ HT ∆ . . . . . . FTS-6, 8 & 9 (†)G ¬ - √ HX ∆ . . . . . . . FTS-6 & 10 (†)G ¬ - √ HYL . . . . . . . . . . . . FTS-11 (†)G ¬ - √ HYR . . . . . . . . . . . FTS-11 (†)G ¬ - √ LR ∆ . . . . . . . . . . . . FTS-7 (†)G ¬ - √ RR ∆ . . . . . . . . . . . . FTS-7 (†)G ¬ - √ SR ∆ . . . . . . . . . . . . FTS-7 (†)G ¬ - √ - ƒ VI ∆ . . . . FTS-12 – 15 (†)G ¬ - √ - ƒ VO ∆ . . . FTS-12 – 15 (†)G ¬ - √ VT ∆ . . . . . . . . . . . FTS-16 (†)G ¬ - √ VTU ∆ . . . . . . . . . . FTS-16 (†)P ¬ - √ CFS ∆ . . . . . . . . . . FTS-17 (†)P ¬ - √ - ƒ HB ∆ . . . . . . FTS-4 & 5 (†)P ¬ - √ HT ∆ . . . . . . . FTS-6, 8 & 9 (†)P ¬ - √ HX ∆ . . . . . . . . FTS-6 & 10 (†)P ¬ - √ HYL . . . . . . . . . . . . FTS-11 (†)P ¬ - √ HYR . . . . . . . . . . . . FTS-11 Catalog No. Page (†)P ¬ - √ LR ∆ . . . . . . . . . . . . . FTS-7 (†)P ¬ - √ RR ∆ . . . . . . . . . . . . FTS-7 (†)P ¬ - √ SR ∆ . . . . . . . . . . . . FTS-7 (†)P ¬ - √ - ƒ VI ∆ . . . . . FTS-12 – 15 (†)P ¬ - √ - ƒ VO ∆ . . . . FTS-12 – 15 (†)P ¬ - √ VT ∆ . . . . . . . . . . . . FTS-16 (†)P ¬ - √ VTU ∆ . . . . . . . . . . FTS-16 G = Hot-Dipped Galvanized Steel P = Pre-Galvanized Steel (†) = Insert 4 for 4”, 5 for 5”, 6 for 6” or 7 for 7” side rail heights Series 2, 3, 4, & 5 Stainless Steel Cable Tray Fittings (†)SS4 ¬ - √ CFS ∆ . . . . . . . FTS-17 (†)SS4 ¬ - √ - ƒ HB ∆ . . . FTS-4 & 5 (†)SS4 ¬ - √ HT ∆ . . . . FTS-6, 8 & 9 (†)SS4 ¬ - √ HX ∆ . . . . . FTS-6 & 10 (†)SS4 ¬ - √ HYL . . . . . . . . . FTS-11 (†)SS4 ¬ - √ HYR . . . . . . . . . FTS-11 (†)SS4 ¬ - √ LR ∆ . . . . . . . . . . FTS-7 (†)SS4 ¬ - √ RR ∆ . . . . . . . . . . FTS-7 (†)SS4 ¬ - √ SR ∆ . . . . . . . . . . FTS-7 (†)SS4 ¬ - √ - ƒ VI ∆ . . FTS-12 – 15 (†)SS4 ¬ - √ - ƒ VO ∆ . FTS-12 – 15 (†)SS4 ¬ - √ VT ∆ . . . . . . . . . FTS-16 (†)SS4 ¬ - √ VTU ∆ . . . . . . . FTS-16 (†)SS6 ¬ - √ CFS ∆ . . . . . . . FTS-17 (†)SS6 ¬ - √ - ƒ HB ∆ . . . FTS-4 & 5 (†)SS6 ¬ - √ HT ∆ . . . . FTS-6, 8 & 9 (†)SS6 ¬ - √ HX ∆ . . . . . FTS-6 & 10 (†)SS6 ¬ - √ HYL . . . . . . . . . FTS-11 (†)SS6 ¬ - √ HYR . . . . . . . . . FTS-11 (†)SS6 ¬ - √ LR ∆ . . . . . . . . . . FTS-7 (†)SS6 ¬ - √ RR ∆ . . . . . . . . . . FTS-7 (†)SS6 ¬ - √ SR ∆ . . . . . . . . . . FTS-7 (†)SS6 ¬ - √ - ƒ VI ∆ . . FTS-12 – 15 (†)SS6 ¬ - √ - ƒ VO ∆ . FTS-12 – 15 (†)SS6 ¬ - √ VT ∆ . . . . . . . . . FTS-16 (†)SS6 ¬ - √ VTU ∆ . . . . . . . FTS-16 SS4 = Stainless Steel 304 SS6 = Stainless Steel 316 (†) = Insert 4 for 4”, 5 for 5”, 6 for 6” or 7 for 7” side rail heights continued in next column IDX-3 Cable Tray Systems Index Cable Tray Fittings Cable Channel Fittings Prefix Example: 4 * x - 24 - 90 HB 24 ¨ ¡ ¬ ¨ Series/Height ¡ Material ¬ Bottom ∆ √ ƒ ≈ ∆ √ Width ƒ Angle (HB, VI, VO) ≈ Type Prefix Example: G CC - 04 - 45 VI 12 ¨ Material ¡ Series ¬ Width ¨ ¡ Catalog No. Catalog No. ¬ √ ƒ ≈ √ Angle ƒ Type (HB, VI, VO) ≈ Radius Page Page F = Polyester Resin, FA = Zero Halogen/Dis-Stat FV = Vinyl Ester Resin (†) = Insert 3 for 3”, 4 for 4”, 6 for 6” or 8 for 8” side rail heights Aluminum Cable Channel Fittings ACC - ¬ - √ HB ≈ . . . . CCT-9 & 10 ACC - ¬ - √ HC ≈ . . . . . . . . . CCT-7 ACC - ¬ HT ≈ . . . . . . . . . . . CCT-11 ACC - ¬ HTC ≈ . . . . . . . . . . . CCT-7 ACC - ¬ HX ≈ . . . . . . . . . . . CCT-11 ACC - ¬ HXC ≈ . . . . . . . . . . . CCT-7 ACC - ¬ PC ≈ . . . . . . . . . . . . CCT-7 ACC - ¬ - √ VC ≈ . . . . . . . . . CCT-7 ACC - ¬ - √ VI ≈ . . . . CCT-14 & 15 ACC - ¬ - √ VO ≈ . . . CCT-12 & 13 ACCN - ¬ - √ HB ≈ . . CCT-9 & 10 ACCN - ¬ HT ≈ . . . . . . . . . . CCT-11 ACCN - ¬ HX ≈ . . . . . . . . . . CCT-11 ACCN - ¬ - √ VI ≈ . . . CCT-14 & 15 ACCN - ¬ - √ VO ≈ . CCT-12 & 13 A = Aluminum Steel Cable Channel Fittings GCC - ¬ - √ HB ≈ . . . . CCT-9 & 10 GCC - ¬ - √ HC ≈ . . . . . . . . . CCT-7 GCC - ¬ HT ≈ . . . . . . . . . . . CCT-11 GCC - ¬ HTC ≈ . . . . . . . . . . . CCT-7 GCC - ¬ HX ≈ . . . . . . . . . . . CCT-11 GCC - ¬ HXC ≈ . . . . . . . . . . . CCT-7 GCC - ¬ PC ≈ . . . . . . . . . . . . CCT-7 GCC - ¬ - √ VC ≈ . . . . . . . . . CCT-7 GCC - ¬ - √ VI ≈ . . . . CCT-14 & 15 GCC - ¬ - √ VO ≈ . . CCT-12 & 13 GCCN - ¬ - √ HB ≈ . . CCT-9 & 10 GCCN - ¬ HT ≈ . . . . . . . . . CCT-11 GCCN - ¬ HX ≈ . . . . . . . . . CCT-11 GCCN - ¬ - √ VI ≈ . . CCT-14 & 15 GCCN - ¬ - √ VO ≈ . CCT-12 & 13 G = Hot-Dipped Galvanized Steel Note: Not available in Pre-Galvanized IDX-4 Catalog No. Page Stainless Steel Cable Channel Fittings SS4CC - ¬ - √ HB ≈ . CCT-9 & 10 SS4CC - ¬ HT ≈ . . . . . . . . . CCT-11 SS4CC - ¬ HX ≈ . . . . . . . . CCT-11 SS4CC - ¬- √ VI ≈ . . CCT-14 & 15 SS4CC -¬-√ VO ≈ . . CCT-12 & 13 SS4CCN - ¬- √ HB ≈ . CCT-9 & 10 SS4CCN - ¬ HT ≈ . . . . . . . CCT-11 SS4CCN - ¬ HX ≈ . . . . . . . CCT-11 SS4CCN -¬-√ VI ≈ . . . CCT-14 & 15 SS4CCN -¬-√ VO ≈ . . CCT-12 & 13 SS6CC - ¬ - √ HB ≈ . CCT-9 & 10 SS6CC - ¬ HT ≈ . . . . . . . . . CCT-11 SS6CC - ¬ HX ≈ . . . . . . . . CCT-11 SS6CC - ¬- √ VI ≈ . . CCT-14 & 15 SS6CC -¬-√ VO ≈ . . CCT-12 & 13 SS6CCN - ¬- √ HB ≈ . CCT-9 & 10 SS6CCN - ¬ HT ≈ . . . . . . . CCT-11 SS6CCN - ¬ HX ≈ . . . . . . . CCT-11 SS6CCN -¬-√ VI ≈ . . . CCT-14 & 15 SS6CCN -¬-√ VO ≈ . . CCT-12 & 13 SS4 = Stainless Steel 304 SS6 = Stainless Steel 316 Fiberglass Cable Channel Fittings FCC(†)N-(xx)-45HB12 . . . FCT-49 ... FCT-49 FCC(†)N-(xx)-HT12 ...... FCT-50 FCC(†)N-(xx)-HX12 ...... FCT-50 FCC(†)N-(xx)-90HB12 FCC(†)N-(xx)-45VI12 FCC(†)N-(xx)-45VO12 FCC(†)N-(xx)-90VI12 FCC(†)N-(xx)-90VO12 .... FCT-49 ... FCT-49 .... FCT-49 ... FCT-49 (†) For Polyester Resin leave blank FA = Zero Halogen/Dis-Stat For Vinyl Ester Resin insert V (xx) = Insert 03 for 3”, 04 for 4”, 06 for 6” or 08 for 8” side rail heights Index Fiberglass Cable Tray Fittings (†)F - √ - ƒ HB ∆ . . . . . FCT-28 & 29 (†)F - √ - HT ∆ . . . . . FCT-30, 33 – 36 (†)F - √ - HX ∆ . . . . FCT-31, 37 & 38 (†)F - √ - LR ∆ . . . . . . . . . . . . . FCT-32 (†)F - √ - RR ∆ . . . . . . . . . . . . FCT-32 (†)F - √ - SR ∆ . . . . . . . . . . . . FCT-32 (†)F - √ - ƒ VI ∆ . . . . . . . FCT-39 – 42 (†)F - √ - ƒ VO ∆ . . . . . . FCT-39 – 42 (†)F - √ - VT ∆ . . . . . . . . FCT-43 & 44 (†)F - √ - VTU ∆ . . . . . . FCT-43 & 44 (†)FA - √ - ƒ HB ∆ . . . . FCT-28 & 29 (†)FA - √ - HT ∆ . . . FCT-30, 33 – 36 (†)FA - √ - HX ∆ . . . FCT-31, 37 & 38 (†)FA - √ - LR ∆ . . . . . . . . . . . FCT-32 (†)FA - √ - RR ∆ . . . . . . . . . . . FCT-32 (†)FA - √ - SR ∆ . . . . . . . . . . . FCT-32 (†)FA - √ - ƒ VI ∆ . . . . . FCT-39 – 42 (†)FA - √ - ƒ VO ∆ . . . . FCT-39 – 42 (†)FA - √ - VT ∆ . . . . . . . FCT-43 & 44 (†)FA - √ - VTU ∆ . . . . . FCT-43 & 44 (†)FV - √ - ƒ HB ∆ . . . . FCT-28 & 29 (†)FV - √ - HT ∆ . . . FCT-30, 33 – 36 (†)FV - √ - HX ∆ . . . FCT-31, 37 & 38 (†)FV - √ - LR ∆ . . . . . . . . . . . FCT-32 (†)FV - √ - RR ∆ . . . . . . . . . . . FCT-32 (†)FV - √ - SR ∆ . . . . . . . . . . . FCT-32 (†)FV - √ - ƒ VI ∆ . . . . . FCT-39 – 42 (†)FV - √ - ƒ VO ∆ . . . . FCT-39 – 42 (†)FV - √ - VT ∆ . . . . . . . FCT-43 & 44 (†)FV - √ - VTU ∆ . . . . . FCT-43 & 44 Cable Tray Systems Fittings Index - Covers Cable Tray Covers Prefix Example: 867 A 40 SL - 12 - 72 ¨ ¡ ¬ √ ≈ ƒ ¨ Series √ Straight Ladder ¡ Material ƒ Width Thickness ¬ ≈ Length Catalog No. Page REDI-RAIL™ Aluminum Cable Tray Covers 867A 40SL - ƒ - ≈ . . . . . . . . RER-11 877A 40SL - ƒ - ≈ . . . . . . . . RER-11 Page Series 1 Steel Cable Tray Covers 801 G 18 - √ - ƒ . . . . . . . . . . LST-13 801 P 20 - √ - ƒ . . . . . . . . . . . LST-13 809 G 18 - √ - ƒ . . . . . . . . . . LST-13 809 P 20 - √ - ƒ . . . . . . . . . . . LST-13 811 G 18 - √ - ƒ . . . . . . . . . . LST-13 811 P 20 - √ - ƒ . . . . . . . . . . . LST-13 819 G 18 - √ - ƒ . . . . . . . . . . LST-13 819 P 20 - √ - ƒ . . . . . . . . . . . LST-13 A = Aluminum G = Hot Dipped Galvanized Steel P = Pre-Galvanized Steel Contact B-Line Engineering for fitting cover information. See page RER-11 for fitting cover examples. Contact B-Line Engineering for fitting cover information. See page LST-13 for fitting cover examples. Prefix Example: 801 * 20 - 24 - 144 ¨ ¨ Series ¡ Material ¬ Thickness Catalog No. Index Catalog No. ƒ √ ¡ ¬ √ Width ƒ Length or Fitting Type Page Series 2, 3, 4, & 5 Aluminum Cable Tray Covers 806 A 40 - √ - ƒ . . . . . . . . . . HAT-22 807 A 40 - √ - ƒ . . . . . . . . . . HAT-22 816 A 40 - √ - ƒ . . . . . . . . . . HAT-22 817 A 40 - √ - ƒ . . . . . . . . . . HAT-22 826 A 40 - √ - ƒ . . . . . . . . . . HAT-22 827 A 40 - √ - ƒ . . . . . . . . . . HAT-22 A = Aluminum Contact B-Line Engineering for fitting cover information. See page HAT-22 for fitting cover examples. Series 2, 3, 4, & 5 Steel Cable Tray Covers 802 G 18 - √ - ƒ . . . . . . . . . . HST-20 802 P 20 - √ - ƒ . . . . . . . . . . HST-20 803 G 18 - √ - ƒ . . . . . . . . . . HST-20 803 P 20 - √ - ƒ . . . . . . . . . . HST-20 804 G 18 - √ - ƒ . . . . . . . . . . HST-20 804 P 20 - √ - ƒ . . . . . . . . . . HST-20 812 G 18 - √ - ƒ . . . . . . . . . . HST-20 812 P 20 - √ - ƒ . . . . . . . . . . HST-20 813 G 18 - √ - ƒ . . . . . . . . . . HST-20 813 P 20 - √ - ƒ . . . . . . . . . . HST-20 814 G 18 - √ - ƒ . . . . . . . . . . HST-20 814 P 20 - √ - ƒ . . . . . . . . . . HST-20 822 G 18 - √ - ƒ . . . . . . . . . . HST-20 822 P 20 - √ - ƒ . . . . . . . . . . HST-20 823 G 18 - √ - ƒ . . . . . . . . . . HST-20 823 P 20 - √ - ƒ . . . . . . . . . . HST-20 824 G 18 - √ - ƒ . . . . . . . . . . HST-20 824 P 20 - √ - ƒ . . . . . . . . . . HST-20 G = Hot Dipped Galvanized Steel P = Pre-Galvanized Steel Contact B-Line Engineering for fitting cover information. See page HST-20 for fitting cover examples. Catalog No. Page Series 2, 3, 4, & 5 Stainless Steel Cable Tray Covers 802 SS4 20 - √ - ƒ . . . . . . . . SST-12 802 SS6 20 - √ - ƒ . . . . . . . . SST-12 803 SS4 20 - √ - ƒ . . . . . . . . SST-12 803 SS6 20 - √ - ƒ . . . . . . . . SST-12 804 SS4 20 - √ - ƒ . . . . . . . . SST-12 804 SS6 20 - √ - ƒ . . . . . . . . SST-12 812 SS4 20 - √ - ƒ . . . . . . . . SST-12 812 SS6 20 - √ - ƒ . . . . . . . . SST-12 813 SS4 20 - √ - ƒ . . . . . . . . SST-12 813 SS6 20 - √ - ƒ . . . . . . . . SST-12 814 SS4 20 - √ - ƒ . . . . . . . . SST-12 814 SS6 20 - √ - ƒ . . . . . . . . SST-12 822 SS4 20 - √ - ƒ . . . . . . . . SST-12 822 SS6 20 - √ - ƒ . . . . . . . . SST-12 823 SS4 20 - √ - ƒ . . . . . . . . SST-12 823 SS6 20 - √ - ƒ . . . . . . . . SST-12 824 SS4 20 - √ - ƒ . . . . . . . . SST-12 824 SS6 20 - √ - ƒ . . . . . . . . SST-12 SS4 = Stainless Steel 304 SS6 = Stainless Steel 316 Contact B-Line Engineering for fitting cover information. See page SST-12 for fitting cover examples. Fiberglass Cable Tray Covers F-C - √ - ƒ . . . . . . . . . . . . . . . FCT-45 FA-C - √ - ƒ . . . . . . . . . . . . . . FCT-45 FAP-C - √ - ƒ . . . . . . . . . . . . FCT-45 FP-C - √ - ƒ . . . . . . . . . . . . . . FCT-45 FV-C - √ - ƒ . . . . . . . . . . . . . . FCT-45 FVP-C - √ - ƒ . . . . . . . . . . . . FCT-45 F = Polyester Resin FA = Zero Halogen/Dis-Stat FV = Vinyl Ester Resin C = Cover Covers are flat unless a P is added to part number P = Peaked Contact B-Line Engineering for fitting cover information. IDX-5 Cable Tray Systems Index - Covers Cable Channel Covers Prefix Example: 808 * 20 - 04 - 120 ¨ Series ¨ ¡ Material ¬ Thickness ƒ √ ¡ ¬ Width √ ƒ Length or Fitting Type Catalog No. Page Aluminum Cable Channel Covers 808 A 40 - √ - ƒ . . . . . . . . . . . CCT-6 A = Aluminum Contact B-Line Engineering for fitting cover information. See page CCT-6 for fitting cover examples. Steel Cable Channel Covers 808 G 18 - √ - ƒ . . . . . . . . . . . CCT-6 808 P 20 - √ - ƒ . . . . . . . . . . . CCT-6 G = Hot Dipped Galvanized Steel P = Pre-Galvanized Steel Contact B-Line Engineering for fitting cover information. See page CCT-6 for fitting cover examples. Stainless Steel Cable Channel Covers 808 SS4 20 - √ - ƒ . . . . . . . . . CCT-6 808 SS6 20 - √ - ƒ . . . . . . . . . CCT-6 FLEXTRAY™ Covers Catalog No. 2 IN COVER . . . . . . . . . . . . . 4 IN COVER . . . . . . . . . . . . . 6 IN COVER . . . . . . . . . . . . . 8 IN COVER . . . . . . . . . . . . . 12 IN COVER . . . . . . . . . . . . 16 IN COVER . . . . . . . . . . . . 18 IN COVER . . . . . . . . . . . . 20 IN COVER . . . . . . . . . . . . 24 IN COVER . . . . . . . . . . . . Contact B-Line Engineering for fitting cover information. See page CCT-6 for fitting cover examples. Cable Tray Systems FLX-40 FLX-40 FLX-40 FLX-40 FLX-40 FLX-40 FLX-40 FLX-40 FLX-40 Index SS4 = Stainless Steel 304 SS6 = Stainless Steel 316 Page IDX-6 Index - Accessories Aluminum REDI-RAIL™ Cable Tray Accessories Not all accessories for Redi-Rail cable tray are aluminum only. Those finishes and part numbers will be listed in this section. Index Catalog No. Page REDI-RAIL™ Tray Accessories 99-30 . . . . . . . . . . . . . . . . . . . . RER-6 9A-9012 . . . . . . . . . . . . . . . . RER-11 9A-R06RK . . . . . . . . . . . . . . RER-12 9A-R06SBERK . . . . . . . . . . RER-12 9A-R09RK . . . . . . . . . . . . . . RER-12 9A-R09SBERK . . . . . . . . . . RER-12 9A-R12RK . . . . . . . . . . . . . . RER-12 9A-R12SBERK . . . . . . . . . . RER-12 9A-R18RK . . . . . . . . . . . . . . RER-12 9A-R18SBERK . . . . . . . . . . RER-12 9A-R24RK . . . . . . . . . . . . . . RER-12 9A-R24SBERK . . . . . . . . . . RER-12 9A-R30RK . . . . . . . . . . . . . . RER-12 9A-R30SBERK . . . . . . . . . . RER-12 9A-R36RK . . . . . . . . . . . . . . RER-12 9A-R36SBERK . . . . . . . . . . RER-12 9A-RBC . . . . . . . . . . . . . . . . RER-12 9A-RFM-12RK . . . . . . . . . . RER-15 9A-RFM-24RK . . . . . . . . . . RER-15 9A-RFM-36RK . . . . . . . . . . RER-15 9A-SR0406 . . . . . . . . . . . . . RER-12 9A-SR0409 . . . . . . . . . . . . . RER-12 9A-SR0506 . . . . . . . . . . . . . RER-12 9A-SR0509 . . . . . . . . . . . . . RER-12 9G-1158 Series . . . . . . . . . . RER-6 9G-5500-1/2 . . . . . . . . . . . . . RER-7 9G-55XX-22SHA Series . . RER-7 9GRN-55XX-22SHA Series RER-7 9P-55XX-22SH Series . . . . RER-7 9SS-R238 . . . . . . . . . . . . . . . . RER-6 9SS-R250 . . . . . . . . . . . . . . . . RER-6 9SS4-1241 . . . . . . . . . . . . . . . RER-9 9SS4-1242 . . . . . . . . . . . . . . . RER-9 9SS6-1241 . . . . . . . . . . . . . . . RER-9 9SS6-1242 . . . . . . . . . . . . . . . RER-9 9ZN-1204 . . . . . . . . . . . . . . . . RER-6 9ZN-1204NB . . . . . . . . . . . . . RER-6 9ZN-1241 . . . . . . . . . . . . . . . . RER-9 9ZN-1242 . . . . . . . . . . . . . . . . RER-9 9ZN-5212 . . . . . . . . . . . . . . . . RER-8 9ZN-5224 . . . . . . . . . . . . . . . . RER-8 9ZN-5500-1/2 . . . . . . . . . . . . RER-7 9ZN-9012 . . . . . . . . . . . . . . . RER-11 9ZN-LV1-1 . . . . . . . . . . . . . . RER-10 9ZN-LV1A-1 . . . . . . . . . . . . RER-10 9ZN-MB1-4 . . . . . . . . . . . . . RER-10 9ZN-MB1-5 . . . . . . . . . . . . . RER-10 9ZN-R238 . . . . . . . . . . . . . . . RER-6 9ZN-R250 . . . . . . . . . . . . . . . RER-6 B297 Series . . . . . . . . . . . . . . RER-9 Catalog No. Page B409 Series . . . . . . . . . . . . . . RER-9 B409UF-12 & 21 . . . . . . . . . RER-9 B494 Series . . . . . . . . . . . . . . RER-8 BAX-4-16 . . . . . . . . . . . . . . . RER-10 BAX-4-16-24 . . . . . . . . . . . RER-10 BAX-4-16-32 . . . . . . . . . . . RER-10 BAX-4-16-48 . . . . . . . . . . . RER-10 BL1400 . . . . . . . . . . . . . . . . . . RER-6 BL1410 . . . . . . . . . . . . . . . . . . RER-6 BL1420 . . . . . . . . . . . . . . . . . . RER-6 BL1430 . . . . . . . . . . . . . . . . . . RER-6 DB10-28 . . . . . . . . . . . . . . . . . RER-7 DB10-36 . . . . . . . . . . . . . . . . . RER-7 DB10-42 . . . . . . . . . . . . . . . . . RER-7 DB10-50 . . . . . . . . . . . . . . . . . RER-7 DB10-60 . . . . . . . . . . . . . . . . . RER-7 R4A-ASP . . . . . . . . . . . . . . . . RER-5 R4A-CP . . . . . . . . . . . . . . . . RER-13 R4A-DHB-Length . . . . . . . RER-14 R4A-DSL-Length . . . . . . . RER-14 R4A-DVI-R (radius) . . . . . . RER-14 R4A-DVO-R (radius) . . . . RER-14 R4A-END Series . . . . . . . . . RER-6 R4A-ESP . . . . . . . . . . . . . . . . RER-5 R4A-FSP . . . . . . . . . . . . . . . . . RER-5 R4A-FTB Series . . . . . . . . . . RER-6 R4A-HDDC Series . . . . . . RER-11 R4A-RSP-CR . . . . . . . . . . . . RER-5 R4A-RSP-SR . . . . . . . . . . . . RER-5 R4A-SBUF . . . . . . . . . . . . . . RER-13 R4A-SSP . . . . . . . . . . . . . . . . RER-5 R4A-TTB . . . . . . . . . . . . . . . . . RER-5 R4A-UF . . . . . . . . . . . . . . . . . RER-13 R4A-VSP . . . . . . . . . . . . . . . . RER-5 R5A-ASP . . . . . . . . . . . . . . . . RER-5 R5A-CP . . . . . . . . . . . . . . . . RER-13 R5A-DHB-Length . . . . . . . RER-14 R5A-DSL-Length . . . . . . . RER-14 R5A-DVI-R (radius) . . . . . . RER-14 R5A-DVO-R (radius) . . . . RER-14 R5A-END Series . . . . . . . . . RER-6 R5A-ESP . . . . . . . . . . . . . . . . RER-5 R5A-FSP . . . . . . . . . . . . . . . . . RER-5 R5A-FTB Series . . . . . . . . . . RER-6 R5A-HDDC Series . . . . . . RER-11 R5A-RSP-CR . . . . . . . . . . . . RER-5 R5A-RSP-SR . . . . . . . . . . . . RER-5 R5A-SBUF . . . . . . . . . . . . . . RER-13 R5A-SSP . . . . . . . . . . . . . . . . RER-5 R5A-TTB . . . . . . . . . . . . . . . . . RER-5 R5A-UF . . . . . . . . . . . . . . . . . RER-13 IDX-7 Catalog No. Page R5A-VSP . . . . . . . . . . . . . . . . RER-5 R6A-ASP . . . . . . . . . . . . . . . . RER-5 R6A-CP . . . . . . . . . . . . . . . . RER-13 R6A-DHB-Length . . . . . . . RER-14 R6A-DSL-Length . . . . . . . RER-14 R6A-DVI-R (radius) . . . . . . RER-14 R6A-DVO-R (radius) . . . . RER-14 R6A-END Series . . . . . . . . . RER-6 R6A-ESP . . . . . . . . . . . . . . . . RER-5 R6A-FSP . . . . . . . . . . . . . . . . . RER-5 R6A-FTB Series . . . . . . . . . . RER-6 R6A-HDDC Series . . . . . . RER-11 R6A-RSP-CR . . . . . . . . . . . . RER-5 R6A-RSP-SR . . . . . . . . . . . . RER-5 R6A-SBUF . . . . . . . . . . . . . . RER-13 R6A-SSP . . . . . . . . . . . . . . . . RER-5 R6A-TTB . . . . . . . . . . . . . . . . . RER-6 R6A-UF . . . . . . . . . . . . . . . . . RER-13 R6A-VSP . . . . . . . . . . . . . . . . RER-5 R7A-ASP . . . . . . . . . . . . . . . . RER-5 R7A-CP . . . . . . . . . . . . . . . . RER-13 R7A-DHB-Length . . . . . . . RER-14 R7A-DSL-Length . . . . . . . RER-14 R7A-DVI-R (radius) . . . . . . RER-14 R7A-DVO-R (radius) . . . . RER-14 R7A-END Series . . . . . . . . . RER-6 R7A-ESP . . . . . . . . . . . . . . . . RER-5 R7A-FSP . . . . . . . . . . . . . . . . . RER-5 R7A-FTB Series . . . . . . . . . . RER-6 R7A-HDDC Series . . . . . . RER-11 R7A-RSP-CR . . . . . . . . . . . . RER-5 R7A-RSP-SR . . . . . . . . . . . . RER-5 R7A-SBUF . . . . . . . . . . . . . . RER-13 R7A-SSP . . . . . . . . . . . . . . . . RER-5 R7A-TTB . . . . . . . . . . . . . . . . . RER-5 R7A-UF . . . . . . . . . . . . . . . . . RER-13 R7A-VSP . . . . . . . . . . . . . . . . RER-5 RAA-OUT Series . . . . . . . . . RER-6 RRA-DSP-45 . . . . . . . . . . . . . RER-5 RRA-DSP-46 . . . . . . . . . . . . . RER-5 RRA-DSP-47 . . . . . . . . . . . . . RER-5 RRA-DSP-56 . . . . . . . . . . . . . RER-5 RRA-DSP-57 . . . . . . . . . . . . . RER-5 RRA-DSP-67 . . . . . . . . . . . . . RER-5 A = Aluminum G = Hot-Dipped Galvanized SS = Stainless Steel 304 ZN = Zinc Plated Cable Tray Systems Index - Accessories Series 2, 3, 4, & 5 Aluminum Cable Tray Accessories Not all accessories for aluminum cable tray are aluminum only. Those finishes and part numbers will be listed in this section. Catalog No. Page Cable Tray Systems Page 9A-1016 . . . . . . . . . . . . . . . . HAT-13 9A-1017 . . . . . . . . . . . . . . . . HAT-13 9A-1024 . . . . . . . . . . . . . . . . HAT-13 9A-1025 . . . . . . . . . . . . . . . . HAT-13 9A-1026 . . . . . . . . . . . . . . . . HAT-13 9A-1027 . . . . . . . . . . . . . . . . HAT-13 9A-1034 . . . . . . . . . . . . . . . . HAT-13 9A-1034-12 . . . . . . . . . . . . . HAT-13 9A-1034-36 . . . . . . . . . . . . . HAT-13 9A-1035 . . . . . . . . . . . . . . . . HAT-13 9A-1035-12 . . . . . . . . . . . . . HAT-13 9A-1035-36 . . . . . . . . . . . . . HAT-13 9A-1036 . . . . . . . . . . . . . . . . HAT-13 9A-1036-12 . . . . . . . . . . . . . HAT-13 9A-1036-36 . . . . . . . . . . . . . HAT-13 9A-1037 . . . . . . . . . . . . . . . . HAT-13 9A-1037-12 . . . . . . . . . . . . . HAT-13 9A-1037-36 . . . . . . . . . . . . . HAT-13 9A-1045 . . . . . . . . . . . . . . . . HAT-13 9A-1046 . . . . . . . . . . . . . . . . HAT-13 9A-1047 . . . . . . . . . . . . . . . . HAT-13 9A-1054 . . . . . . . . . . . . . . . . HAT-14 9A-1055 . . . . . . . . . . . . . . . . HAT-14 9A-1056 . . . . . . . . . . . . . . . . HAT-14 9A-1057 . . . . . . . . . . . . . . . . HAT-14 9A-1060 . . . . . . . . . . . . . . . . HAT-13 9A-1061 . . . . . . . . . . . . . . . . HAT-13 9A-1062 . . . . . . . . . . . . . . . . HAT-13 9A-1064-reduction . . . . . . HAT-14 9A-1065-reduction . . . . . . HAT-14 9A-1066-reduction . . . . . . HAT-14 9A-1067-reduction . . . . . . HAT-14 9A-1074-tray width . . . . . HAT-14 9A-1075-tray width . . . . . HAT-14 9A-1076-tray width . . . . . HAT-14 9A-1077-tray width . . . . . HAT-14 9A-1084-tray width . . . . . HAT-14 9A-1085-tray width . . . . . HAT-14 9A-1086-tray width . . . . . HAT-14 9A-1087-tray width . . . . . HAT-14 9A-1104-tray width . . . . . HAT-15 9A-1104T-tray width . . . . HAT-15 9A-1205 . . . . . . . . . . . . . . . . HAT-17 9A-1224 . . . . . . . . . . . . . . . . HAT-20 9A-1225 . . . . . . . . . . . . . . . . HAT-20 9A-1226 . . . . . . . . . . . . . . . . HAT-20 9A-1227 . . . . . . . . . . . . . . . . HAT-20 9A-1240 . . . . . . . . . . . . . . . . HAT-14 9A-2044 . . . . . . . . . . . . . . . . HAT-13 9A-2045 . . . . . . . . . . . . . . . . HAT-13 IDX-8 Catalog No. Page 9A-2046 . . . . . . . . . . . . . . . . HAT-13 9A-2047 . . . . . . . . . . . . . . . . HAT-13 9A-2130 . . . . . . . . . . . . . . . . HAT-16 9A-6006 . . . . . . . . . . . . . . . . HAT-13 9A-6007 . . . . . . . . . . . . . . . . HAT-13 9A-6016 . . . . . . . . . . . . . . . . . APP-3 9A-6017 . . . . . . . . . . . . . . . . . APP-3 9A-9012 . . . . . . . . . . . . . . . . HAT-23 9A-9043 . . . . . . . . . . . . . . . . HAT-23 9A-9053 . . . . . . . . . . . . . . . . HAT-23 9A-9063 . . . . . . . . . . . . . . . . HAT-23 9A-9073 . . . . . . . . . . . . . . . . HAT-23 9G-1158 Series . . . . . . . . . HAT-14 9G-1205 . . . . . . . . . . . . . . . . HAT-17 9G-1249 . . . . . . . . . . . . . . . . HAT-17 9G-1249HD . . . . . . . . . . . . . HAT-17 9G-5324 . . . . . . . . . . . . . . . . HAT-16 9G-5325 . . . . . . . . . . . . . . . . HAT-16 9G-5326 . . . . . . . . . . . . . . . . HAT-16 9G-5327 . . . . . . . . . . . . . . . . HAT-16 9G-5500-1/2 . . . . . . . . . . . . HAT-18 9G-55xx-22SHA Series . HAT-18 9GRN-55xx-22SHA Series HAT-18 9P-55xx-22SH Series . . . HAT-18 9SS4-1241 . . . . . . . . . . . . . HAT-20 9SS4-1242 . . . . . . . . . . . . . HAT-20 9SS4-2351 . . . . . . . . . . . . . HAT-16 9SS4-2352 . . . . . . . . . . . . . HAT-16 9SS6-1205 . . . . . . . . . . . . . HAT-17 9SS6-1241 . . . . . . . . . . . . . HAT-20 9SS6-1242 . . . . . . . . . . . . . HAT-20 9ZN-1150 Series . . . . . . . . HAT-14 9ZN-1155 Series . . . . . . . . HAT-14 9ZN-1204 . . . . . . . . . . . . . . . HAT-17 9ZN-1204NB . . . . . . . . . . . HAT-17 9ZN-1205 . . . . . . . . . . . . . . . HAT-17 9ZN-1208 . . . . . . . . . . . . . . . HAT-17 9ZN-1208NB . . . . . . . . . . . HAT-17 9ZN-1241 . . . . . . . . . . . . . . . HAT-20 9ZN-1242 . . . . . . . . . . . . . . . HAT-20 9ZN-1249 . . . . . . . . . . . . . . . HAT-17 9ZN-1249HD . . . . . . . . . . . HAT-17 9ZN-2351 . . . . . . . . . . . . . . . HAT-16 9ZN-2352 . . . . . . . . . . . . . . . HAT-16 9ZN-5200 . . . . . . . . . . . . . . . HAT-19 9ZN-5212 . . . . . . . . . . . . . . . HAT-19 9ZN-5224 . . . . . . . . . . . . . . . HAT-19 9ZN-5324 . . . . . . . . . . . . . . . HAT-16 9ZN-5325 . . . . . . . . . . . . . . . HAT-16 continued on next page Index Aluminum Tray Accessories 73A-Length . . . . . . . . . . . . . HAT-15 73A-90HBFL . . . . . . . . . . . . HAT-15 73A-(angle)VI(radius) . . . . HAT-15 73A-(angle)VO(radius) . . . HAT-15 74A-Length . . . . . . . . . . . . . HAT-15 74A-90HBFL . . . . . . . . . . . . HAT-15 74A-(angle)VI(radius) . . . . HAT-15 74A-(angle)VO(radius) . . . HAT-15 75A-Length . . . . . . . . . . . . . HAT-15 75A-90HBFL . . . . . . . . . . . . HAT-15 75A-(angle)VI(radius) . . . . HAT-15 75A-(angle)VO(radius) . . . HAT-15 76A-Length . . . . . . . . . . . . . HAT-15 76A-90HBFL . . . . . . . . . . . . HAT-15 76A-(angle)VI(radius) . . . . HAT-15 76A-(angle)VO(radius) . . . HAT-15 99-40 . . . . . . . . . . . . . . . . . . . HAT-16 99-1124 . . . . . . . . . . . . . . . . HAT-15 99-1620 . . . . . . . . . . . . . . . . HAT-16 99-2125-15 . . . . . . . . . . . . . HAT-14 99-9980-tray width . . . . . . HAT-23 99-9982 . . . . . . . . . . . . . . . . HAT-16 99-N1 . . . . . . . . . . . . . . . . . . HAT-16 99-NP300 . . . . . . . . . . . . . . . HAT-17 99-PE34 . . . . . . . . . . . . . . . . HAT-17 99-PE36 . . . . . . . . . . . . . . . . HAT-17 9A-RBC . . . . . . . . . . . . . . . . HAT-15 9A-tray width-9P44 . . . . . . APP-4 9A-tray width-9P54 . . . . . . APP-4 9A-tray width-9P64 . . . . . . APP-4 9A-tray width-9P74 . . . . . . APP-4 9A-tray width-9044 . . . . . HAT-23 9A-tray width-9044P . . . . HAT-23 9A-tray width-9054 . . . . . HAT-23 9A-tray width-9054P . . . . HAT-23 9A-tray width-9064 . . . . . HAT-23 9A-tray width-9064P . . . . HAT-23 9A-tray width-9074 . . . . . HAT-23 9A-tray width-9074P . . . . HAT-23 9A-1004 . . . . . . . . . . . . . . . . HAT-13 9A-1004-1/2 . . . . . . . . . . . . . HAT-13 9A-1005 . . . . . . . . . . . . . . . . HAT-13 9A-1005-1/2 . . . . . . . . . . . . . HAT-13 9A-1006 . . . . . . . . . . . . . . . . HAT-13 9A-1006-1/2 . . . . . . . . . . . . . HAT-13 9A-1007 . . . . . . . . . . . . . . . . HAT-13 9A-1007-1/2 . . . . . . . . . . . . . HAT-13 9A-1014 . . . . . . . . . . . . . . . . HAT-13 9A-1015 . . . . . . . . . . . . . . . . HAT-13 Catalog No. Index - Accessories Aluminum Cable Tray Accessories Catalog No. Page Series 1 Steel Cable Tray Accessories Not all accessories for steel cable tray are steel only. Those finishes and part numbers will be listed in this section. Index Catalog No. 9ZN-5326 . . . . . . . . . . . . . . . HAT-16 9ZN-5327 . . . . . . . . . . . . . . . HAT-16 9ZN-5500-1/2 . . . . . . . . . . . HAT-18 9ZN-9012 . . . . . . . . . . . . . . . HAT-23 9ZN-9112 Series . . . . . . . . HAT-23 9ZN-9113 Series . . . . . . . . HAT-23 ATR Series . . . . . . . . . . . . . . HAT-16 B212-1/4 or 3/8 . . . . . . . . . . HAT-21 B297 Series . . . . . . . . . . . . . HAT-20 B305-B308 . . . . . . . . . . . . . HAT-21 B312 Series . . . . . . . . . . . . . HAT-21 B321 Series . . . . . . . . . . . . . HAT-21 B355 . . . . . . . . . . . . . . . . . . . HAT-21 B409 Series . . . . . . . . . . . . . HAT-20 B409UF-12 or 21 . . . . . . . HAT-20 B441-22 . . . . . . . . . . . . . . . . HAT-21 B441-22A . . . . . . . . . . . . . . . HAT-21 B494 Series . . . . . . . . . . . . . HAT-19 B501 Series . . . . . . . . . . . . . HAT-20 B655-3/8 . . . . . . . . . . . . . . . . HAT-16 B655-1/2 . . . . . . . . . . . . . . . . HAT-16 B700-Jx Series . . . . . . . . . HAT-21 B750-Jx Series . . . . . . . . . HAT-21 BP081SS . . . . . . . . . . . . . . . HAT-16 BP110SS . . . . . . . . . . . . . . . HAT-16 BP135SS . . . . . . . . . . . . . . . HAT-16 BP175SS . . . . . . . . . . . . . . . HAT-16 BP205SS . . . . . . . . . . . . . . . HAT-16 BP250SS . . . . . . . . . . . . . . . HAT-16 BP300SS . . . . . . . . . . . . . . . HAT-16 BP325SS . . . . . . . . . . . . . . . HAT-16 BP375SS . . . . . . . . . . . . . . . HAT-16 BP425SS . . . . . . . . . . . . . . . HAT-16 BP475SS . . . . . . . . . . . . . . . HAT-16 DB10-28 . . . . . . . . . . . . . . . . HAT-18 DB10-36 . . . . . . . . . . . . . . . . HAT-18 DB10-42 . . . . . . . . . . . . . . . . HAT-18 DB10-50 . . . . . . . . . . . . . . . . HAT-18 DB10-60 . . . . . . . . . . . . . . . . HAT-18 SFHN 3/8”-16 . . . . . . . . . . . HAT-14 SNCB 3/8” x 3/4” . . . . . . . . HAT-14 A = Aluminum G = Hot-Dipped Galvanized GRN = Dura-Green Painted P = Pre-Galvanized Steel SS = Stainless Steel 304 SS4 = Stainless Steel 304 SS6 = Stainless Steel 316 ZN = Zinc Plated Page Series 1 Steel Cable Tray Accessories 72G-Length . . . . . . . . . . . . . LST-10 72G-90HBFL . . . . . . . . . . . . LST-10 72G-(angle)VI(radius) . . . . LST-10 72G-(angle)VO(radius) . . . LST-10 72P-Length . . . . . . . . . . . . . LST-10 72P-90HBFL . . . . . . . . . . . . LST-10 72P-(angle)VI(radius) . . . . LST-10 72P-(angle)VO(radius) . . . LST-10 737G-Length . . . . . . . . . . . . LST-10 737G-90HBFL . . . . . . . . . . . LST-10 737G-(angle)VI(radius) . . . LST-10 737G-(angle)VO(radius) . . LST-10 737P-Length . . . . . . . . . . . . LST-10 737P-90HBFL . . . . . . . . . . . LST-10 737P-(angle)VI(radius) . . . LST-10 737P-(angle)VO(radius) . . LST-10 747G-Length . . . . . . . . . . . . LST-10 747G-90HBFL . . . . . . . . . . . LST-10 747G-(angle)VI(radius) . . . LST-10 747G-(angle)VO(radius) . . LST-10 747P-Length . . . . . . . . . . . . LST-10 747P-90HBFL . . . . . . . . . . . LST-10 747P-(angle)VI(radius) . . . LST-10 747P-(angle)VO(radius) . . LST-10 757G-Length . . . . . . . . . . . . LST-10 757G-90HBFL . . . . . . . . . . . LST-10 757G-(angle)VI(radius) . . . LST-10 757G-(angle)VO(radius) . . LST-10 757P-Length . . . . . . . . . . . . LST-10 757P-90HBFL . . . . . . . . . . . LST-10 757P-(angle)VI(radius) . . . LST-10 757P-(angle)VO(radius) . . LST-10 99-2125-15 . . . . . . . . . . . . . . . LST-8 99-9980 . . . . . . . . . . . . . . . . . LST-13 99-9982 . . . . . . . . . . . . . . . . . LST-10 99-N1 . . . . . . . . . . . . . . . . . . . . LST-9 9A-2130 . . . . . . . . . . . . . . . . . . LST-9 9G-1104T-tray width . . . . LST-10 9G-1158 Series . . . . . . . . . . . LST-8 9G-2004-1/2 . . . . . . . . . . . . . . LST-7 9G-2005-1/2 . . . . . . . . . . . . . . LST-7 9G-2006-1/2 . . . . . . . . . . . . . . LST-7 9G-2007-1/2 . . . . . . . . . . . . . . LST-7 9G-4004 . . . . . . . . . . . . . . . . . . LST-7 9G-4005 . . . . . . . . . . . . . . . . . . LST-7 IDX-9 Catalog No. Page 9G-4006 . . . . . . . . . . . . . . . . . . LST-7 9G-4007 . . . . . . . . . . . . . . . . . . LST-7 9G-4014 . . . . . . . . . . . . . . . . . . LST-7 9G-4015 . . . . . . . . . . . . . . . . . . LST-7 9G-4016 . . . . . . . . . . . . . . . . . . LST-7 9G-4017 . . . . . . . . . . . . . . . . . . LST-7 9G-7024 . . . . . . . . . . . . . . . . . . LST-7 9G-8004 . . . . . . . . . . . . . . . . . . LST-7 9G-8024 . . . . . . . . . . . . . . . . . . LST-7 9G-8025 . . . . . . . . . . . . . . . . . . LST-7 9G-8026 . . . . . . . . . . . . . . . . . . LST-7 9G-8034 . . . . . . . . . . . . . . . . . . LST-7 9G-8034-12 . . . . . . . . . . . . . . LST-7 9G-8034-36 . . . . . . . . . . . . . . LST-7 9G-8035 . . . . . . . . . . . . . . . . . . LST-7 9G-8035-12 . . . . . . . . . . . . . . LST-7 9G-8035-36 . . . . . . . . . . . . . . LST-7 9G-8036 . . . . . . . . . . . . . . . . . . LST-7 9G-8036-12 . . . . . . . . . . . . . . LST-7 9G-8036-36 . . . . . . . . . . . . . . LST-7 9G-8045 . . . . . . . . . . . . . . . . . . LST-7 9G-8046 . . . . . . . . . . . . . . . . . . LST-7 9G-8054 . . . . . . . . . . . . . . . . . . LST-8 9G-8055 . . . . . . . . . . . . . . . . . . LST-8 9G-8056 . . . . . . . . . . . . . . . . . . LST-8 9G-8060 . . . . . . . . . . . . . . . . . . LST-7 9G-8064-reduction . . . . . . . LST-8 9G-8065-reduction . . . . . . . LST-8 9G-8066-reduction . . . . . . . LST-8 9G-8074-tray width . . . . . . . LST-8 9G-8075-tray width . . . . . . . LST-8 9G-8076-tray width . . . . . . . LST-8 9G-8084-tray width . . . . . . . LST-8 9G-8085-tray width . . . . . . . LST-8 9G-8086-tray width . . . . . . . LST-8 9G-8244 . . . . . . . . . . . . . . . . . . LST-7 9G-8245 . . . . . . . . . . . . . . . . . . LST-7 9G-8246 . . . . . . . . . . . . . . . . . . LST-7 9G-9014 . . . . . . . . . . . . . . . . LST-13 9G-9015 . . . . . . . . . . . . . . . . LST-13 9G-9016 . . . . . . . . . . . . . . . . LST-13 9G-9019 . . . . . . . . . . . . . . . . LST-13 9G-tray width-9040 . . . . . LST-13 9G-9043 . . . . . . . . . . . . . . . . LST-13 9G-tray width-9044 . . . . . LST-13 9G-9053 . . . . . . . . . . . . . . . . LST-13 continued on next page Cable Tray Systems Index - Accessories Series 1 Steel Cable Tray Accessories Not all accessories for steel cable tray are steel only. Those finishes and part numbers will be listed in this section. Catalog No. Page Cable Tray Systems Page 9ZN-5109-WB . . . . . . . . . . . . LST-9 9ZN-5112 . . . . . . . . . . . . . . . . LST-9 9ZN-5112-WB . . . . . . . . . . . . LST-9 9ZN-5118 . . . . . . . . . . . . . . . . LST-9 9ZN-5118-WB . . . . . . . . . . . . LST-9 9ZN-5124 . . . . . . . . . . . . . . . . LST-9 9ZN-5124-WB . . . . . . . . . . . . LST-9 9ZN-5324 . . . . . . . . . . . . . . . . LST-9 9ZN-5325 . . . . . . . . . . . . . . . . LST-9 9ZN-5326 . . . . . . . . . . . . . . . . LST-9 9ZN-7024 . . . . . . . . . . . . . . . . LST-7 9ZN-8004 . . . . . . . . . . . . . . . . LST-7 9ZN-8024 . . . . . . . . . . . . . . . . LST-7 9ZN-8025 . . . . . . . . . . . . . . . . LST-7 9ZN-8026 . . . . . . . . . . . . . . . . LST-7 9ZN-8034 . . . . . . . . . . . . . . . . LST-7 9ZN-8034-12 . . . . . . . . . . . . . LST-7 9ZN-8034-36 . . . . . . . . . . . . . LST-7 9ZN-8035 . . . . . . . . . . . . . . . . LST-7 9ZN-8035-12 . . . . . . . . . . . . . LST-7 9ZN-8035-36 . . . . . . . . . . . . . LST-7 9ZN-8036 . . . . . . . . . . . . . . . . LST-7 9ZN-8036-12 . . . . . . . . . . . . . LST-7 9ZN-8036-36 . . . . . . . . . . . . . LST-7 9ZN-8045 . . . . . . . . . . . . . . . . LST-7 9ZN-8046 . . . . . . . . . . . . . . . . LST-7 9ZN-8060 . . . . . . . . . . . . . . . . LST-7 9ZN-8074-tray width . . . . . LST-8 9ZN-8075-tray width . . . . . LST-8 9ZN-8076-tray width . . . . . LST-8 9ZN-8244 . . . . . . . . . . . . . . . . LST-7 9ZN-8245 . . . . . . . . . . . . . . . . LST-7 9ZN-8246 . . . . . . . . . . . . . . . . LST-7 9ZN-9014 . . . . . . . . . . . . . . . LST-13 9ZN-9015 . . . . . . . . . . . . . . . LST-13 9ZN-9016 . . . . . . . . . . . . . . . LST-13 9ZN-9019 . . . . . . . . . . . . . . . LST-13 9ZN-9101 . . . . . . . . . . . . . . . LST-13 9ZN-9102 . . . . . . . . . . . . . . . LST-13 9ZN-9103 . . . . . . . . . . . . . . . LST-13 9ZN-9104 . . . . . . . . . . . . . . . LST-13 9ZN-9243 . . . . . . . . . . . . . . . LST-13 ATR Series . . . . . . . . . . . . . . . LST-9 B210 . . . . . . . . . . . . . . . . . . . . LST-12 B210A . . . . . . . . . . . . . . . . . . LST-12 B212 Series . . . . . . . . . . . . . LST-12 B297 Series . . . . . . . . . . . . . LST-11 IDX-10 Catalog No. Page B305-B308 . . . . . . . . . . . . . . LST-12 B312 Series . . . . . . . . . . . . . LST-12 B321 Series . . . . . . . . . . . . . LST-12 B351L Series . . . . . . . . . . . . LST-12 B409 Series . . . . . . . . . . . . . LST-11 B409UF-Series . . . . . . . . . . LST-12 B441-22 Series . . . . . . . . . . LST-12 B441-22A Series . . . . . . . . LST-12 B494 Series . . . . . . . . . . . . . LST-12 B655 Series . . . . . . . . . . . . . . LST-9 B701-Jx Series . . . . . . . . . . LST-12 B751-Jx Series . . . . . . . . . . LST-12 B752 . . . . . . . . . . . . . . . . . . . . LST-12 B753 Series . . . . . . . . . . . . . LST-12 RNCB 3/8”-16 x 3/4” . . . . . . LST-8 SFHN 3/8”-16 . . . . . . . . . . . . . LST-8 A = Aluminum G = Hot-Dipped Galvanized P = Pre-Galvanized Steel SS4 = Stainless Steel 304 ZN = Zinc Plated Index 9G-tray width-9054 . . . . . LST-13 9G-9063 . . . . . . . . . . . . . . . . LST-13 9G-tray width-9064 . . . . . LST-13 9G-9243 . . . . . . . . . . . . . . . . LST-13 9P-1104T-tray width . . . . LST-10 9P-2004-1/2 . . . . . . . . . . . . . . LST-7 9P-2005-1/2 . . . . . . . . . . . . . . LST-7 9P-2006-1/2 . . . . . . . . . . . . . . LST-7 9P-2007-1/2 . . . . . . . . . . . . . . LST-7 9P-7024 . . . . . . . . . . . . . . . . . . LST-7 9P-8054 . . . . . . . . . . . . . . . . . . LST-8 9P-8055 . . . . . . . . . . . . . . . . . . LST-8 9P-8056 . . . . . . . . . . . . . . . . . . LST-8 9P-8064-reduction . . . . . . . LST-8 9P-8065-reduction . . . . . . . LST-8 9P-8066-reduction . . . . . . . LST-8 9P-8084-tray width . . . . . . . LST-8 9P-8085-tray width . . . . . . . LST-8 9P-8086-tray width . . . . . . . LST-8 9P-tray width-9040 . . . . . . LST-13 9P-9043 . . . . . . . . . . . . . . . . . LST-13 9P-tray width-9044 . . . . . . LST-13 9P-9053 . . . . . . . . . . . . . . . . . LST-13 9P-tray width-9054 . . . . . . LST-13 9P-9063 . . . . . . . . . . . . . . . . . LST-13 9P-tray width-9064 . . . . . . LST-13 9SS4-2351 . . . . . . . . . . . . . . . LST-9 9SS4-2352 . . . . . . . . . . . . . . . LST-9 9ZN-1113 . . . . . . . . . . . . . . . . LST-9 9ZN-1150 Series . . . . . . . . . LST-8 9ZN-1204 . . . . . . . . . . . . . . . . LST-9 9ZN-1204NB . . . . . . . . . . . . . LST-9 9ZN-1208 . . . . . . . . . . . . . . . . LST-9 9ZN-1208NB . . . . . . . . . . . . . LST-9 9ZN-2351 . . . . . . . . . . . . . . . . LST-9 9ZN-2352 . . . . . . . . . . . . . . . . LST-9 9ZN-4004 . . . . . . . . . . . . . . . . LST-7 9ZN-4005 . . . . . . . . . . . . . . . . LST-7 9ZN-4006 . . . . . . . . . . . . . . . . LST-7 9ZN-4007 . . . . . . . . . . . . . . . . LST-7 9ZN-4014 . . . . . . . . . . . . . . . . LST-7 9ZN-4015 . . . . . . . . . . . . . . . . LST-7 9ZN-4016 . . . . . . . . . . . . . . . . LST-7 9ZN-4017 . . . . . . . . . . . . . . . . LST-7 9ZN-5106 . . . . . . . . . . . . . . . . LST-9 9ZN-5106-WB . . . . . . . . . . . . LST-9 9ZN-5109 . . . . . . . . . . . . . . . . LST-9 Catalog No. Index - Acessories Series 2, 3, 4, & 5 Steel Cable Tray Accessories Not all accessories for steel cable tray are steel only. Those finishes and part numbers will be listed in this section. Catalog No. Page Index Series 2, 3, 4, & 5 Steel Cable Tray Accessories 73G-Length . . . . . . . . . . . . . HST-13 73G-90HBFL . . . . . . . . . . . HST-13 73G-(angle)VI(radius) . . . . HST-13 73G-(angle)VO(radius) . . . HST-13 73P-Length . . . . . . . . . . . . . HST-13 73P-90HBFL . . . . . . . . . . . . HST-13 73P-(angle)VI(radius) . . . . HST-13 73P-(angle)VO(radius) . . . HST-13 74G-Length . . . . . . . . . . . . . HST-13 74G-90HBFL . . . . . . . . . . . HST-13 74G-(angle)VI(radius) . . . . HST-13 74G-(angle)VO(radius) . . . HST-13 74P-Length . . . . . . . . . . . . . HST-13 74P-90HBFL . . . . . . . . . . . . HST-13 74P-(angle)VI(radius) . . . . HST-13 74P-(angle)VO(radius) . . . HST-13 75G-Length . . . . . . . . . . . . . HST-13 75G-90HBFL . . . . . . . . . . . HST-13 75G-(angle)VI(radius) . . . . HST-13 75G-(angle)VO(radius) . . . HST-13 75P-Length . . . . . . . . . . . . . HST-13 75P-90HBFL . . . . . . . . . . . . HST-13 75P-(angle)VI(radius) . . . . HST-13 75P-(angle)VO(radius) . . . HST-13 76G-Length . . . . . . . . . . . . . HST-13 76G-90HBFL . . . . . . . . . . . HST-13 76G-(angle)VI(radius) . . . . HST-13 76G-(angle)VO(radius) . . . HST-13 76P-Length . . . . . . . . . . . . . HST-13 76P-90HBFL . . . . . . . . . . . . HST-13 76P-(angle)VI(radius) . . . . HST-13 76P-(angle)VO(radius) . . . HST-13 99-1124 . . . . . . . . . . . . . . . . HST-13 99-2125-15 . . . . . . . . . . . . . HST-12 99-9980-tray width . . . . . . HST-21 99-9982 . . . . . . . . . . . . . . . . HST-13 99-N1 . . . . . . . . . . . . . . . . . . HST-14 99-NP300 . . . . . . . . . . . . . . . HST-15 99-PE36 . . . . . . . . . . . . . . . . HST-15 9A-1205 . . . . . . . . . . . . . . . . HST-15 9A-2130 . . . . . . . . . . . . . . . . HST-14 9G-1104-tray width . . . . . HST-13 9G-1104T-tray width . . . . HST-13 9G-1158 Series . . . . . . . . . HST-12 9G-1205 . . . . . . . . . . . . . . . . HST-15 9G-1240 . . . . . . . . . . . . . . . . HST-12 9G-1241 . . . . . . . . . . . . . . . . HST-18 Catalog No. Page 9G-1242 . . . . . . . . . . . . . . . . HST-18 9G-1249 . . . . . . . . . . . . . . . . HST-15 9G-5324 . . . . . . . . . . . . . . . . HST-14 9G-5325 . . . . . . . . . . . . . . . . HST-14 9G-5326 . . . . . . . . . . . . . . . . HST-14 9G-5327 . . . . . . . . . . . . . . . . HST-14 9G-5500-1/2 . . . . . . . . . . . . HST-16 9G-55xx-22SHA Series . HST-16 9G-6016 . . . . . . . . . . . . . . . . . APP-3 9G-6017 . . . . . . . . . . . . . . . . . APP-3 9G-8004 . . . . . . . . . . . . . . . . HST-11 9G-8004-1/2 . . . . . . . . . . . . HST-11 9G-8005 . . . . . . . . . . . . . . . . HST-11 9G-8005-1/2 . . . . . . . . . . . . HST-11 9G-8006 . . . . . . . . . . . . . . . . HST-11 9G-8006-1/2 . . . . . . . . . . . . HST-11 9G-8007 . . . . . . . . . . . . . . . . HST-11 9G-8007-1/2 . . . . . . . . . . . . HST-11 9G-8014 . . . . . . . . . . . . . . . . HST-11 9G-8015 . . . . . . . . . . . . . . . . HST-11 9G-8016 . . . . . . . . . . . . . . . . HST-11 9G-8017 . . . . . . . . . . . . . . . . HST-11 9G-8024 . . . . . . . . . . . . . . . . HST-11 9G-8025 . . . . . . . . . . . . . . . . HST-11 9G-8026 . . . . . . . . . . . . . . . . HST-11 9G-8027 . . . . . . . . . . . . . . . . HST-11 9G-8034 . . . . . . . . . . . . . . . . HST-11 9G-8034-12 . . . . . . . . . . . . . HST-11 9G-8034-36 . . . . . . . . . . . . . HST-11 9G-8035 . . . . . . . . . . . . . . . . HST-11 9G-8035-12 . . . . . . . . . . . . . HST-11 9G-8035-36 . . . . . . . . . . . . . HST-11 9G-8036 . . . . . . . . . . . . . . . . HST-11 9G-8036-12 . . . . . . . . . . . . . HST-11 9G-8036-36 . . . . . . . . . . . . . HST-11 9G-8037 . . . . . . . . . . . . . . . . HST-11 9G-8037-12 . . . . . . . . . . . . . HST-11 9G-8037-36 . . . . . . . . . . . . . HST-11 9G-8045 . . . . . . . . . . . . . . . . HST-11 9G-8046 . . . . . . . . . . . . . . . . HST-11 9G-8047 . . . . . . . . . . . . . . . . HST-11 9G-8054 . . . . . . . . . . . . . . . . HST-12 9G-8055 . . . . . . . . . . . . . . . . HST-12 9G-8056 . . . . . . . . . . . . . . . . HST-12 9G-8057 . . . . . . . . . . . . . . . . HST-12 9G-8060 . . . . . . . . . . . . . . . . HST-11 9G-8061 . . . . . . . . . . . . . . . . HST-11 9G-8062 . . . . . . . . . . . . . . . . HST-11 9G-8064-reduction . . . . . . HST-12 Catalog No. Page 9G-8065-reduction . . . . . . HST-12 9G-8066-reduction . . . . . . HST-12 9G-8067-reduction . . . . . . HST-12 9G-8074-tray width . . . . . HST-12 9G-8075-tray width . . . . . HST-12 9G-8076-tray width . . . . . HST-12 9G-8077-tray width . . . . . HST-12 9G-8084-tray width . . . . . HST-12 9G-8085-tray width . . . . . HST-12 9G-8086-tray width . . . . . HST-12 9G-8087-tray width . . . . . HST-12 9G-8224 . . . . . . . . . . . . . . . . HST-18 9G-8225 . . . . . . . . . . . . . . . . HST-18 9G-8226 . . . . . . . . . . . . . . . . HST-18 9G-8227 . . . . . . . . . . . . . . . . HST-18 9G-8244 . . . . . . . . . . . . . . . . HST-11 9G-8245 . . . . . . . . . . . . . . . . HST-11 9G-8246 . . . . . . . . . . . . . . . . HST-11 9G-8247 . . . . . . . . . . . . . . . . HST-11 9G-9014 . . . . . . . . . . . . . . . . HST-21 9G-9015 . . . . . . . . . . . . . . . . HST-21 9G-9016 . . . . . . . . . . . . . . . . HST-21 9G-9017 . . . . . . . . . . . . . . . . HST-21 9G-9043 . . . . . . . . . . . . . . . . HST-21 9G-tray width-9P44 . . . . . . APP-4 9G-tray width-9P54 . . . . . . APP-4 9G-tray width-9P64 . . . . . . APP-4 9G-tray width-9P74 . . . . . . APP-4 9G-tray width-9044 . . . . . HST-21 9G-tray width-9044P . . . . HST-21 9G-9053 . . . . . . . . . . . . . . . . HST-21 9G-tray width-9054 . . . . . HST-21 9G-tray width-9054P . . . . HST-21 9G-9063 . . . . . . . . . . . . . . . . HST-21 9G-tray width-9064 . . . . . HST-21 9G-tray width-9064P . . . . HST-21 9G-9073 . . . . . . . . . . . . . . . . HST-21 9G-tray width-9074 . . . . . HST-21 9G-tray width-9074P . . . . HST-21 9GRN-55xx-22SHA Series HST-16 9P-1104-tray width . . . . . HST-13 9P-1104T-tray width . . . . HST-13 9P-55xx-22SH Series . . . HST-16 9P-8024 . . . . . . . . . . . . . . . . HST-11 9P-8025 . . . . . . . . . . . . . . . . HST-11 9P-8026 . . . . . . . . . . . . . . . . HST-11 9P-8027 . . . . . . . . . . . . . . . . HST-11 9P-8054 . . . . . . . . . . . . . . . . HST-12 9P-8055 . . . . . . . . . . . . . . . . HST-12 continued on next page IDX-11 Cable Tray Systems Index - Accessories Series 2, 3, 4, & 5 Steel Cable Tray Accessories Not all accessories for steel cable tray are steel only. Those finishes and part numbers will be listed in this section. Catalog No. Cable Tray Systems HST-12 HST-12 HST-12 HST-12 HST-12 HST-12 HST-12 HST-12 HST-12 HST-12 HST-21 HST-21 HST-21 HST-21 HST-21 HST-21 HST-21 HST-21 HST-21 HST-21 HST-21 HST-21 HST-14 HST-14 HST-14 HST-14 HST-14 HST-14 HST-14 HST-14 HST-14 HST-14 HST-14 HST-14 HST-14 HST-14 HST-14 HST-14 HST-14 HST-14 HST-14 HST-14 HST-15 HST-12 HST-12 HST-15 HST-15 HST-15 HST-15 Catalog No. 9ZN-1208NB . . . . . . . . . . . 9ZN-1240 . . . . . . . . . . . . . . . 9ZN-1241 . . . . . . . . . . . . . . . 9ZN-1242 . . . . . . . . . . . . . . . 9ZN-1249 . . . . . . . . . . . . . . . 9ZN-2351 . . . . . . . . . . . . . . . 9ZN-2352 . . . . . . . . . . . . . . . 9ZN-5200 . . . . . . . . . . . . . . . 9ZN-5212 . . . . . . . . . . . . . . . 9ZN-5224 . . . . . . . . . . . . . . . 9ZN-5324 . . . . . . . . . . . . . . . 9ZN-5325 . . . . . . . . . . . . . . . 9ZN-5326 . . . . . . . . . . . . . . . 9ZN-5327 . . . . . . . . . . . . . . . 9ZN-5500-1/2 . . . . . . . . . . . 9ZN-8004 . . . . . . . . . . . . . . . 9ZN-8004-1/2 . . . . . . . . . . . 9ZN-8005 . . . . . . . . . . . . . . . 9ZN-8005-1/2 . . . . . . . . . . . 9ZN-8006 . . . . . . . . . . . . . . . 9ZN-8006-1/2 . . . . . . . . . . . 9ZN-8007 . . . . . . . . . . . . . . . 9ZN-8007-1/2 . . . . . . . . . . . 9ZN-8014 . . . . . . . . . . . . . . . 9ZN-8015 . . . . . . . . . . . . . . . 9ZN-8016 . . . . . . . . . . . . . . . 9ZN-8017 . . . . . . . . . . . . . . . 9ZN-8034 . . . . . . . . . . . . . . . 9ZN-8034-12 . . . . . . . . . . . 9ZN-8034-36 . . . . . . . . . . . 9ZN-8035 . . . . . . . . . . . . . . . 9ZN-8035-12 . . . . . . . . . . . 9ZN-8035-36 . . . . . . . . . . . 9ZN-8036 . . . . . . . . . . . . . . . 9ZN-8036-12 . . . . . . . . . . . 9ZN-8036-36 . . . . . . . . . . . 9ZN-8037 . . . . . . . . . . . . . . . 9ZN-8037-12 . . . . . . . . . . . 9ZN-8037-36 . . . . . . . . . . . 9ZN-8045 . . . . . . . . . . . . . . . 9ZN-8046 . . . . . . . . . . . . . . . 9ZN-8047 . . . . . . . . . . . . . . . 9ZN-8060 . . . . . . . . . . . . . . . 9ZN-8061 . . . . . . . . . . . . . . . 9ZN-8062 . . . . . . . . . . . . . . . 9ZN-8074-tray width . . . . 9ZN-8075-tray width . . . . 9ZN-8076-tray width . . . . 9ZN-8077-tray width . . . . IDX-12 Page HST-15 HST-12 HST-18 HST-18 HST-15 HST-14 HST-14 HST-17 HST-17 HST-17 HST-14 HST-14 HST-14 HST-14 HST-16 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-11 HST-12 HST-12 HST-12 HST-12 Catalog No. 9ZN-8224 . . . . . . . . . . . . . . . 9ZN-8225 . . . . . . . . . . . . . . . 9ZN-8226 . . . . . . . . . . . . . . . 9ZN-8227 . . . . . . . . . . . . . . . 9ZN-8244 . . . . . . . . . . . . . . . 9ZN-8245 . . . . . . . . . . . . . . . 9ZN-8246 . . . . . . . . . . . . . . . 9ZN-8247 . . . . . . . . . . . . . . . 9ZN-9002 . . . . . . . . . . . . . . . 9ZN-9014 . . . . . . . . . . . . . . . 9ZN-9015 . . . . . . . . . . . . . . . 9ZN-9016 . . . . . . . . . . . . . . . 9ZN-9017 . . . . . . . . . . . . . . . 9ZN-9101 . . . . . . . . . . . . . . . 9ZN-9102 . . . . . . . . . . . . . . . 9ZN-9103 . . . . . . . . . . . . . . . 9ZN-9104 . . . . . . . . . . . . . . . 9ZN-9114 Series . . . . . . . . 9ZN-9115 Series . . . . . . . . ATR Series . . . . . . . . . . . . . . B212 Series . . . . . . . . . . . . . B297 Series . . . . . . . . . . . . . B305-B308 . . . . . . . . . . . . . B312 Series . . . . . . . . . . . . . B321 Series . . . . . . . . . . . . . B355 Series . . . . . . . . . . . . . B409 Series . . . . . . . . . . . . . B409UF-Series . . . . . . . . . B441-22 Series . . . . . . . . . B441-22A Series . . . . . . . . B494 Series . . . . . . . . . . . . . B501 Series . . . . . . . . . . . . . B655 Series . . . . . . . . . . . . . B700-Jx Series . . . . . . . . . B750-Jx Series . . . . . . . . . DB10-28 . . . . . . . . . . . . . . . . DB10-36 . . . . . . . . . . . . . . . . DB10-42 . . . . . . . . . . . . . . . . DB10-50 . . . . . . . . . . . . . . . . DB10-60 . . . . . . . . . . . . . . . . RNCB 3/8”-16 x 3/4” . . . . . SFHN 3/8”-16 . . . . . . . . . . . A = Aluminum G = Hot-Dipped Galvanized GRN = Dura-Green Painted P = Pre-Galvanized Steel SS4 = Stainless Steel 304 SS6 = Stainless Steel 316 ZN = Zinc Plated Page HST-18 HST-18 HST-18 HST-18 HST-11 HST-11 HST-11 HST-11 HST-13 HST-21 HST-21 HST-21 HST-21 HST-21 HST-21 HST-21 HST-21 HST-21 HST-21 HST-14 HST-19 HST-18 HST-19 HST-19 HST-19 HST-19 HST-18 HST-18 HST-19 HST-19 HST-17 HST-18 HST-14 HST-19 HST-19 HST-16 HST-16 HST-16 HST-16 HST-16 HST-12 HST-12 Index 9P-8056 . . . . . . . . . . . . . . . . 9P-8057 . . . . . . . . . . . . . . . . 9P-8064-reduction . . . . . . 9P-8065-reduction . . . . . . 9P-8066-reduction . . . . . . 9P-8067-reduction . . . . . . 9P-8084-tray width . . . . . 9P-8085-tray width . . . . . 9P-8086-tray width . . . . . 9P-8087-tray width . . . . . 9P-9043 . . . . . . . . . . . . . . . . 9P-tray width-9044 . . . . . 9P-tray width-9044P . . . . 9P-9053 . . . . . . . . . . . . . . . . 9P-tray width-9054 . . . . . 9P-tray width-9054P . . . . 9P-9063 . . . . . . . . . . . . . . . . 9P-tray width-9064 . . . . . 9P-tray width-9064P . . . . 9P-9073 . . . . . . . . . . . . . . . . 9P-tray width-9074 . . . . . 9P-tray width-9074P . . . . 9SS4-2351 . . . . . . . . . . . . . 9SS4-2352 . . . . . . . . . . . . . 9SS4-4050 . . . . . . . . . . . . . 9SS4-4075 . . . . . . . . . . . . . 9SS4-4100 . . . . . . . . . . . . . 9SS4-4125 . . . . . . . . . . . . . 9SS4-4150 . . . . . . . . . . . . . 9SS4-4175 . . . . . . . . . . . . . 9SS4-4200 . . . . . . . . . . . . . 9SS4-4225 . . . . . . . . . . . . . 9SS4-4250 . . . . . . . . . . . . . 9SS4-4275 . . . . . . . . . . . . . 9SS4-4300 . . . . . . . . . . . . . 9SS4-4325 . . . . . . . . . . . . . 9SS4-4350 . . . . . . . . . . . . . 9SS4-4375 . . . . . . . . . . . . . 9SS4-4400 . . . . . . . . . . . . . 9SS4-4425 . . . . . . . . . . . . . 9SS4-4450 . . . . . . . . . . . . . 9SS4-4475 . . . . . . . . . . . . . 9SS6-1205 . . . . . . . . . . . . . 9ZN-1150 Series . . . . . . . . 9ZN-1155 Series . . . . . . . . 9ZN-1204 . . . . . . . . . . . . . . . 9ZN-1204NB . . . . . . . . . . . 9ZN-1205 . . . . . . . . . . . . . . . 9ZN-1208 . . . . . . . . . . . . . . . Page Index - Accessories Series 2, 3, 4, & 5 Stainless Steel Cable Tray Accessories Not all accessories for steel cable tray are steel only. Those finishes and part numbers will be listed in this section. Index Catalog No. Page Series 2, 3, 4, & 5 Stainless Steel Cable Tray Accessories 73SS4-Length . . . . . . . . . . . . SST-8 73SS4-90HBFL . . . . . . . . . . SST-8 73SS4-(angle)VI(radius) . . . SST-8 73SS4-(angle)VO(radius) . . SST-8 73SS6-Length . . . . . . . . . . . . SST-8 73SS6-90HBFL . . . . . . . . . . SST-8 73SS6-(angle)VI(radius) . . . SST-8 73SS6-(angle)VO(radius) . . SST-8 74SS4-Length . . . . . . . . . . . . SST-8 74SS4-90HBFL . . . . . . . . . . SST-8 74SS4-(angle)VI(radius) . . . SST-8 74SS4-(angle)VO(radius) . . SST-8 74SS6-Length . . . . . . . . . . . . SST-8 74SS6-90HBFL . . . . . . . . . . SST-8 74SS6-(angle)VI(radius) . . . SST-8 74SS6-(angle)VO(radius) . . SST-8 75SS4-Length . . . . . . . . . . . . SST-8 75SS4-90HBFL . . . . . . . . . . SST-8 75SS4-(angle)VI(radius) . . . SST-8 75SS4-(angle)VO(radius) . . SST-8 75SS6-Length . . . . . . . . . . . . SST-8 75SS6-90HBFL . . . . . . . . . . SST-8 75SS6-(angle)VI(radius) . . . SST-8 75SS6-(angle)VO(radius) . . SST-8 99-2125-15 . . . . . . . . . . . . . . SST-7 99-9980-tray width . . . . . . SST-13 99-9982 . . . . . . . . . . . . . . . . . . SST-8 99-NP300 . . . . . . . . . . . . . . . . SST-9 99-PE36 . . . . . . . . . . . . . . . . . SST-9 9G-1158 Series . . . . . . . . . . SST-7 9G-1249 . . . . . . . . . . . . . . . . . SST-9 9SS4-1104-tray width . . . . SST-8 9SS4-1150 Series . . . . . . . . SST-7 9SS4-1155 Series . . . . . . . . SST-7 9SS4-1240 . . . . . . . . . . . . . . . SST-7 9SS4-1241 . . . . . . . . . . . . . . SST-11 9SS4-1242 . . . . . . . . . . . . . . SST-11 9SS4-4050 . . . . . . . . . . . . . . . SST-9 9SS4-4075 . . . . . . . . . . . . . . . SST-9 9SS4-4100 . . . . . . . . . . . . . . . SST-9 9SS4-4125 . . . . . . . . . . . . . . . SST-9 9SS4-4150 . . . . . . . . . . . . . . . SST-9 9SS4-4175 . . . . . . . . . . . . . . . SST-9 9SS4-4200 . . . . . . . . . . . . . . . SST-9 9SS4-4225 . . . . . . . . . . . . . . . SST-9 9SS4-4250 . . . . . . . . . . . . . . . SST-9 9SS4-4275 . . . . . . . . . . . . . . . SST-9 9SS4-4300 . . . . . . . . . . . . . . . SST-9 9SS4-4325 . . . . . . . . . . . . . . . SST-9 9SS4-4350 . . . . . . . . . . . . . . . SST-9 9SS4-4375 . . . . . . . . . . . . . . . SST-9 Catalog No. Page 9SS4-4400 . . . . . . . . . . . . . . . SST-9 9SS4-4425 . . . . . . . . . . . . . . . SST-9 9SS4-4450 . . . . . . . . . . . . . . . SST-9 9SS4-4475 . . . . . . . . . . . . . . . SST-9 9SS4-8004 . . . . . . . . . . . . . . . SST-6 9SS4-8004-1/2 . . . . . . . . . . . SST-6 9SS4-8005 . . . . . . . . . . . . . . . SST-6 9SS4-8005-1/2 . . . . . . . . . . . SST-6 9SS4-8006 . . . . . . . . . . . . . . . SST-6 9SS4-8006-1/2 . . . . . . . . . . . SST-6 9SS4-8014 . . . . . . . . . . . . . . . SST-6 9SS4-8015 . . . . . . . . . . . . . . . SST-6 9SS4-8016 . . . . . . . . . . . . . . . SST-6 9SS4-8024 . . . . . . . . . . . . . . . SST-6 9SS4-8025 . . . . . . . . . . . . . . . SST-6 9SS4-8026 . . . . . . . . . . . . . . . SST-6 9SS4-8034 . . . . . . . . . . . . . . . SST-6 9SS4-8034-12 . . . . . . . . . . . SST-6 9SS4-8034-36 . . . . . . . . . . . SST-6 9SS4-8035 . . . . . . . . . . . . . . . SST-6 9SS4-8035-12 . . . . . . . . . . . SST-6 9SS4-8035-36 . . . . . . . . . . . SST-6 9SS4-8036 . . . . . . . . . . . . . . . SST-6 9SS4-8036-12 . . . . . . . . . . . SST-6 9SS4-8036-36 . . . . . . . . . . . SST-6 9SS4-8045 . . . . . . . . . . . . . . . SST-6 9SS4-8046 . . . . . . . . . . . . . . . SST-6 9SS4-8054 . . . . . . . . . . . . . . . SST-7 9SS4-8055 . . . . . . . . . . . . . . . SST-7 9SS4-8056 . . . . . . . . . . . . . . . SST-7 9SS4-8060 . . . . . . . . . . . . . . . SST-6 9SS4-8064 . . . . . . . . . . . . . . . SST-7 9SS4-8065 . . . . . . . . . . . . . . . SST-7 9SS4-8066 . . . . . . . . . . . . . . . SST-7 9SS4-8074-tray width . . . . SST-7 9SS4-8075-tray width . . . . SST-7 9SS4-8076-tray width . . . . SST-7 9SS4-8084-tray width . . . . SST-7 9SS4-8085-tray width . . . . SST-7 9SS4-8086-tray width . . . . SST-7 9SS4-8224 . . . . . . . . . . . . . . . SST-9 9SS4-8225 . . . . . . . . . . . . . . . SST-9 9SS4-8226 . . . . . . . . . . . . . . . SST-9 9SS4-8227 . . . . . . . . . . . . . . . SST-9 9SS4-8244 . . . . . . . . . . . . . . . SST-6 9SS4-8245 . . . . . . . . . . . . . . . SST-6 9SS4-8246 . . . . . . . . . . . . . . . SST-6 9SS4-9002 . . . . . . . . . . . . . . . SST-8 9SS4-9043 . . . . . . . . . . . . . . SST-13 9SS4-tray width-9P44 . . . . APP-4 9SS4-tray width-9P54 . . . . APP-4 9SS4-tray width-9P64 . . . . APP-4 9SS4-tray width-9P74 . . . . APP-4 IDX-13 Catalog No. Page 9SS4-tray width-9044 . . . SST-13 9SS4-tray width-9044P . SST-13 9SS4-9053 . . . . . . . . . . . . . . SST-13 9SS4-tray width-9054 . . . SST-13 9SS4-tray width-9054P . SST-13 9SS4-9063 . . . . . . . . . . . . . . SST-13 9SS4-tray width-9064 . . . SST-13 9SS4-tray width-9064P . SST-13 9SS4-9101 . . . . . . . . . . . . . . SST-13 9SS4-9102 . . . . . . . . . . . . . . SST-13 9SS4-9103 . . . . . . . . . . . . . . SST-13 9SS4-9104 . . . . . . . . . . . . . . SST-13 9SS4-9115 Series . . . . . . . SST-13 9SS6-1104-tray width . . . . SST-8 9SS6-1205 . . . . . . . . . . . . . . . SST-9 9SS6-1240 . . . . . . . . . . . . . . . SST-7 9SS6-1241 . . . . . . . . . . . . . . SST-11 9SS6-1242 . . . . . . . . . . . . . . SST-11 9SS6-6016 . . . . . . . . . . . . . . . APP-3 9SS6-8004 . . . . . . . . . . . . . . . SST-6 9SS6-8004-1/2 . . . . . . . . . . . SST-6 9SS6-8005 . . . . . . . . . . . . . . . SST-6 9SS6-8005-1/2 . . . . . . . . . . . SST-6 9SS6-8006 . . . . . . . . . . . . . . . SST-6 9SS6-8006-1/2 . . . . . . . . . . . SST-6 9SS6-8014 . . . . . . . . . . . . . . . SST-6 9SS6-8015 . . . . . . . . . . . . . . . SST-6 9SS6-8016 . . . . . . . . . . . . . . . SST-6 9SS6-8024 . . . . . . . . . . . . . . . SST-6 9SS6-8025 . . . . . . . . . . . . . . . SST-6 9SS6-8026 . . . . . . . . . . . . . . . SST-6 9SS6-8034 . . . . . . . . . . . . . . . SST-6 9SS6-8034-12 . . . . . . . . . . . SST-6 9SS6-8034-36 . . . . . . . . . . . SST-6 9SS6-8035 . . . . . . . . . . . . . . . SST-6 9SS6-8035-12 . . . . . . . . . . . SST-6 9SS6-8035-36 . . . . . . . . . . . SST-6 9SS6-8036 . . . . . . . . . . . . . . . SST-6 9SS6-8036-12 . . . . . . . . . . . SST-6 9SS6-8036-36 . . . . . . . . . . . SST-6 9SS6-8045 . . . . . . . . . . . . . . . SST-6 9SS6-8046 . . . . . . . . . . . . . . . SST-6 9SS6-8054 . . . . . . . . . . . . . . . SST-7 9SS6-8055 . . . . . . . . . . . . . . . SST-7 9SS6-8056 . . . . . . . . . . . . . . . SST-7 9SS6-8060 . . . . . . . . . . . . . . . SST-6 9SS6-8064 . . . . . . . . . . . . . . . SST-7 9SS6-8065 . . . . . . . . . . . . . . . SST-7 9SS6-8066 . . . . . . . . . . . . . . . SST-7 9SS6-8074-tray width . . . . SST-7 9SS6-8075-tray width . . . . SST-7 9SS6-8076-tray width . . . . SST-7 continued on next page Cable Tray Systems Index Stainless Steel Cable Tray Accessories Catalog No. Page G = Hot-Dipped Galvanized SS4 = Stainless Steel 304 SS6 = Stainless Steel 316 Cable Tray Systems Fiberglass Cable Tray Accessories Catalog No. Page Fiberglass Cable Tray Accessories 9(x)-1083-W . . . . . . . . . . . . . FCT-46 9(x)-1084-W . . . . . . . . . . . . FCT-46 9(x)-1086-W . . . . . . . . . . . . FCT-46 9(x)-1088-W . . . . . . . . . . . . FCT-46 9(x)-1104-W . . . . . . . . . . . . FCT-48 9F-1208 . . . . . . . . . . . . . . . . FCT-48 9F-2008 . . . . . . . . . . . . . . . . FCT-48 9F-2009 . . . . . . . . . . . . . . . . FCT-48 9F-2010 . . . . . . . . . . . . . . . . FCT-48 9F-2011 . . . . . . . . . . . . . . . . FCT-48 9F-2012 . . . . . . . . . . . . . . . . FCT-48 9F-2013 . . . . . . . . . . . . . . . . FCT-48 9F-2014 . . . . . . . . . . . . . . . . FCT-48 9F-2015 . . . . . . . . . . . . . . . . FCT-48 9F-2016 . . . . . . . . . . . . . . . . FCT-48 9F-2017 . . . . . . . . . . . . . . . . FCT-48 9(x)-4003 . . . . . . . . . . . . . . . FCT-46 9(x)-4004 . . . . . . . . . . . . . . . FCT-46 9(x)-4013 . . . . . . . . . . . . . . . FCT-46 9(x)-4014 . . . . . . . . . . . . . . . FCT-46 9(x)-4023 . . . . . . . . . . . . . . . FCT-46 9(x)-4024 . . . . . . . . . . . . . . . FCT-46 9(x)-4033 . . . . . . . . . . . . . . . FCT-46 9(x)-4034 . . . . . . . . . . . . . . . FCT-46 9(x)-4043 . . . . . . . . . . . . . . . FCT-46 9(x)-4053 . . . . . . . . . . . . . . . FCT-46 9(x)-4054 . . . . . . . . . . . . . . . FCT-46 9(x)-4303H . . . . . . . . . . . . . . FCT-47 9(x)-4303V . . . . . . . . . . . . . . FCT-47 9(x)-4304H . . . . . . . . . . . . . . FCT-47 9(x)-4304V . . . . . . . . . . . . . . FCT-47 9(x)-4453H . . . . . . . . . . . . . . FCT-47 9(x)-4453V . . . . . . . . . . . . . . FCT-47 9(x)-4454H . . . . . . . . . . . . . . FCT-47 9(x)-4454V . . . . . . . . . . . . . . FCT-47 9(x)-4903H . . . . . . . . . . . . . . FCT-47 9(x)-4903V . . . . . . . . . . . . . . FCT-47 9(x)-4904H . . . . . . . . . . . . . . FCT-47 9(x)-4904V . . . . . . . . . . . . . . FCT-47 9(x)-8006 . . . . . . . . . . . . . . . FCT-46 9(x)-8008 . . . . . . . . . . . . . . . FCT-46 9(x)-8016 . . . . . . . . . . . . . . . FCT-46 9(x)-8018 . . . . . . . . . . . . . . . FCT-46 9(x)-8026 . . . . . . . . . . . . . . . FCT-46 9(x)-8028 . . . . . . . . . . . . . . . FCT-46 9(x)-8036 . . . . . . . . . . . . . . . FCT-46 9(x)-8038 . . . . . . . . . . . . . . . FCT-46 IDX-14 Catalog No. Page 9(x)-8056 . . . . . . . . . . . . . . . FCT-46 9(x)-8058 . . . . . . . . . . . . . . . FCT-46 9(x)-8063 . . . . . . . . . . . . . . . FCT-46 9(x)-8064 . . . . . . . . . . . . . . . FCT-46 9(x)-8084 . . . . . . . . . . . . . . . FCT-46 9(x)-8086 . . . . . . . . . . . . . . . FCT-46 9(x)-8306H . . . . . . . . . . . . . . FCT-47 9(x)-8306V . . . . . . . . . . . . . . FCT-47 9(x)-8308H . . . . . . . . . . . . . . FCT-47 9(x)-8308V . . . . . . . . . . . . . . FCT-47 9(x)-8456H . . . . . . . . . . . . . . FCT-47 9(x)-8456V . . . . . . . . . . . . . . FCT-47 9(x)-8458H . . . . . . . . . . . . . . FCT-47 9(x)-8458V . . . . . . . . . . . . . . FCT-47 9(x)-8906H . . . . . . . . . . . . . . FCT-47 9(x)-8906V . . . . . . . . . . . . . . FCT-47 9(x)-8908H . . . . . . . . . . . . . . FCT-47 9(x)-8908V . . . . . . . . . . . . . . FCT-47 9(x)-9013 . . . . . . . . . . . . . . . FCT-45 9(x)-9014 . . . . . . . . . . . . . . . FCT-45 9(x)-9015 . . . . . . . . . . . . . . . FCT-45 9F-W-9034 . . . . . . . . . . . . . . FCT-45 9F-W-9034P . . . . . . . . . . . . FCT-45 9F-W-9044 . . . . . . . . . . . . . . FCT-45 9F-W-9044P . . . . . . . . . . . . FCT-45 9F-W-9064 . . . . . . . . . . . . . . FCT-45 9F-W-9064P . . . . . . . . . . . . FCT-45 9F-W-9084 . . . . . . . . . . . . . . FCT-45 9F-W-9084P . . . . . . . . . . . . FCT-45 72(x)-120 . . . . . . . . . . . . . . . FCT-48 72(x)-90HBLF . . . . . . . . . . . FCT-48 72(x)-90VI-24 . . . . . . . . . . . FCT-48 72(x)-90VO-24 . . . . . . . . . . FCT-48 73(x)-120 . . . . . . . . . . . . . . . FCT-48 73(x)-90HBLF . . . . . . . . . . . FCT-48 73(x)-90VI-24 . . . . . . . . . . . FCT-48 73(x)-90VO-24 . . . . . . . . . . FCT-48 75(x)-120 . . . . . . . . . . . . . . . FCT-48 75(x)-90HBLF . . . . . . . . . . . FCT-48 75(x)-90VI-24 . . . . . . . . . . . FCT-48 75(x)-90VO-24 . . . . . . . . . . FCT-48 77(x)-120 . . . . . . . . . . . . . . . FCT-48 77(x)-90HBLF . . . . . . . . . . . FCT-48 77(x)-90VI-24 . . . . . . . . . . . FCT-48 77(x)-90VO-24 . . . . . . . . . . FCT-48 RSK-010 . . . . . . . . . . . . . . . . FCT-48 TPDR . . . . . . . . . . . . . . . . . . . FCT-45 (x) = Insert F for Polyester Resin Insert A for Zero Halogen/Dis-Stat Insert V for Vinyl Ester Resin Index 9SS6-8084-tray width . . . . SST-7 9SS6-8085-tray width . . . . SST-7 9SS6-8086-tray width . . . . SST-7 9SS6-8224 . . . . . . . . . . . . . . . SST-9 9SS6-8225 . . . . . . . . . . . . . . . SST-9 9SS6-8226 . . . . . . . . . . . . . . . SST-9 9SS6-8227 . . . . . . . . . . . . . . . SST-9 9SS6-8244 . . . . . . . . . . . . . . . SST-6 9SS6-8245 . . . . . . . . . . . . . . . SST-6 9SS6-8246 . . . . . . . . . . . . . . . SST-6 9SS6-9002 . . . . . . . . . . . . . . . SST-8 9SS6-9014 . . . . . . . . . . . . . . SST-13 9SS6-9015 . . . . . . . . . . . . . . SST-13 9SS6-9016 . . . . . . . . . . . . . . SST-13 9SS6-9043 . . . . . . . . . . . . . . SST-13 9SS6-tray width-9P44 . . . . APP-4 9SS6-tray width-9P54 . . . . APP-4 9SS6-tray width-9P64 . . . . APP-4 9SS6-tray width-9P74 . . . . APP-4 9SS6-tray width-9044 . . . SST-13 9SS6-tray width-9044P . SST-13 9SS6-9053 . . . . . . . . . . . . . . SST-13 9SS6-tray width-9054 . . . SST-13 9SS6-tray width-9054P . SST-13 9SS6-9063 . . . . . . . . . . . . . . SST-13 9SS6-tray width-9064 . . . SST-13 9SS6-tray width-9064P . SST-13 9SS6-9101 . . . . . . . . . . . . . . SST-13 9SS6-9102 . . . . . . . . . . . . . . SST-13 9SS6-9103 . . . . . . . . . . . . . . SST-13 9SS6-9104 . . . . . . . . . . . . . . SST-13 9SS6-9115 Series . . . . . . . SST-13 ATR Series . . . . . . . . . . . . . . . SST-9 B212 Series . . . . . . . . . . . . . SST-11 B297 Series . . . . . . . . . . . . . SST-10 B355 Series . . . . . . . . . . . . . SST-11 B409 Series . . . . . . . . . . . . . SST-10 B441-22 Series . . . . . . . . . SST-11 B441-22A Series . . . . . . . . SST-11 B494 Series . . . . . . . . . . . . . SST-10 B655 Series . . . . . . . . . . . . . . SST-9 DB10-28 . . . . . . . . . . . . . . . . SST-10 DB10-36 . . . . . . . . . . . . . . . . SST-10 DB10-42 . . . . . . . . . . . . . . . . SST-10 DB10-50 . . . . . . . . . . . . . . . . SST-10 DB10-60 . . . . . . . . . . . . . . . . SST-10 RNCB 3/8”-16 x 3/4” . . . . . . SST-7 SFHN 3/8”-16 . . . . . . . . . . . . . SST-7 Accessories Index - Accessories Cable Channel Accessories Catalog No. Page Index Aluminum Cable Channel Accessories 99-1125 . . . . . . . . . . . . . . . . . . CCT-5 9A-1043 . . . . . . . . . . . . . . . . . CCT-4 9A-1044 . . . . . . . . . . . . . . . . . CCT-4 9A-1044-6 . . . . . . . . . . . . . . . CCT-4 9A-1237-3 . . . . . . . . . . . . . . . CCT-4 9A-1237-4 . . . . . . . . . . . . . . . CCT-4 9A-1237-6 . . . . . . . . . . . . . . . CCT-4 9A-1243 . . . . . . . . . . . . . . . . . CCT-5 9A-1244 . . . . . . . . . . . . . . . . . CCT-5 9A-1245 . . . . . . . . . . . . . . . . . CCT-5 9A-1246 . . . . . . . . . . . . . . . . . CCT-5 9A-1261-3 . . . . . . . . . . . . . . . CCT-4 9A-1261-4 . . . . . . . . . . . . . . . CCT-4 9A-1261-6 . . . . . . . . . . . . . . . CCT-4 9A-1543 . . . . . . . . . . . . . . . . . CCT-4 9A-1544 . . . . . . . . . . . . . . . . . CCT-4 9A-1546 . . . . . . . . . . . . . . . . . CCT-4 9A-1583 . . . . . . . . . . . . . . . . . CCT-4 9A-1584 . . . . . . . . . . . . . . . . . CCT-4 9A-1586 . . . . . . . . . . . . . . . . . CCT-4 9A-1643 . . . . . . . . . . . . . . . . . CCT-4 9A-1644 . . . . . . . . . . . . . . . . . CCT-4 9A-1646 . . . . . . . . . . . . . . . . . CCT-4 9A-1743 . . . . . . . . . . . . . . . . . CCT-4 9A-1744 . . . . . . . . . . . . . . . . . CCT-4 9A-1746 . . . . . . . . . . . . . . . . . CCT-4 9A-1843 . . . . . . . . . . . . . . . . . CCT-4 9A-1844 . . . . . . . . . . . . . . . . . CCT-4 9A-1846 . . . . . . . . . . . . . . . . . CCT-4 9A-3305-3 . . . . . . . . . . . . . . . CCT-5 9A-3305-4 . . . . . . . . . . . . . . . CCT-5 9A-3305-6 . . . . . . . . . . . . . . . CCT-5 9A-9023 . . . . . . . . . . . . . . . . . CCT-6 9A-9024 . . . . . . . . . . . . . . . . . CCT-6 9A-9033 . . . . . . . . . . . . . . . . . CCT-6 9A-9034 . . . . . . . . . . . . . . . . . CCT-6 9A-9036 . . . . . . . . . . . . . . . . . CCT-6 B185CCL . . . . . . . . . . . . . . . . CCT-5 A = Aluminum G = Hot-Dipped Galvanized ZN = Zinc Plated Catalog No. Page Steel Cable Channel Accessories 99-1125 . . . . . . . . . . . . . . . . . 9G-1043 . . . . . . . . . . . . . . . . . 9G-1044 . . . . . . . . . . . . . . . . . 9G-1044-6 . . . . . . . . . . . . . . . 9G-1231-3 & 4 . . . . . . . . . . . 9G-1231-6 . . . . . . . . . . . . . . . 9G-1232-3 . . . . . . . . . . . . . . . 9G-1232-4 . . . . . . . . . . . . . . . 9G-1232-6 . . . . . . . . . . . . . . . 9G-1237-3 . . . . . . . . . . . . . . . 9G-1237-4 . . . . . . . . . . . . . . . 9G-1237-6 . . . . . . . . . . . . . . . 9G-1243 . . . . . . . . . . . . . . . . . 9G-1244 . . . . . . . . . . . . . . . . . 9G-1245 . . . . . . . . . . . . . . . . . 9G-1246 . . . . . . . . . . . . . . . . . 9G-1261-3 . . . . . . . . . . . . . . . 9G-1261-4 . . . . . . . . . . . . . . . 9G-1261-6 . . . . . . . . . . . . . . . 9G-1543 . . . . . . . . . . . . . . . . . 9G-1544 . . . . . . . . . . . . . . . . . 9G-1546 . . . . . . . . . . . . . . . . . 9G-1583 . . . . . . . . . . . . . . . . . 9G-1584 . . . . . . . . . . . . . . . . . 9G-1586 . . . . . . . . . . . . . . . . . 9G-1643 . . . . . . . . . . . . . . . . . 9G-1644 . . . . . . . . . . . . . . . . . 9G-1646 . . . . . . . . . . . . . . . . . 9G-1743 . . . . . . . . . . . . . . . . . 9G-1744 . . . . . . . . . . . . . . . . . 9G-1746 . . . . . . . . . . . . . . . . . 9G-1843 . . . . . . . . . . . . . . . . . 9G-1844 . . . . . . . . . . . . . . . . . 9G-1846 . . . . . . . . . . . . . . . . . 9G-3305-3 . . . . . . . . . . . . . . . 9G-3305-4 . . . . . . . . . . . . . . . 9G-3305-6 . . . . . . . . . . . . . . . 9G-9023 . . . . . . . . . . . . . . . . . 9G-9024 . . . . . . . . . . . . . . . . . 9G-9033 . . . . . . . . . . . . . . . . . 9G-9034 . . . . . . . . . . . . . . . . . 9G-9036 . . . . . . . . . . . . . . . . . 9P-1043 . . . . . . . . . . . . . . . . . 9P-1044 . . . . . . . . . . . . . . . . . 9P-1044-6 . . . . . . . . . . . . . . . IDX-15 CCT-5 CCT-4 CCT-4 CCT-4 CCT-5 CCT-5 CCT-5 CCT-5 CCT-5 CCT-4 CCT-4 CCT-4 CCT-5 CCT-5 CCT-5 CCT-5 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-5 CCT-5 CCT-5 CCT-6 CCT-6 CCT-6 CCT-6 CCT-6 CCT-4 CCT-4 CCT-4 Catalog No. Page 9P-1261-3 . . . . . . . . . . . . . . . 9P-1261-4 . . . . . . . . . . . . . . . 9P-1261-6 . . . . . . . . . . . . . . . 9P-1543 . . . . . . . . . . . . . . . . . 9P-1544 . . . . . . . . . . . . . . . . . 9P-1546 . . . . . . . . . . . . . . . . . 9P-1583 . . . . . . . . . . . . . . . . . 9P-1584 . . . . . . . . . . . . . . . . . 9P-1586 . . . . . . . . . . . . . . . . . 9P-1643 . . . . . . . . . . . . . . . . . 9P-1644 . . . . . . . . . . . . . . . . . 9P-1646 . . . . . . . . . . . . . . . . . 9P-1743 . . . . . . . . . . . . . . . . . 9P-1744 . . . . . . . . . . . . . . . . . 9P-1746 . . . . . . . . . . . . . . . . . 9P-1843 . . . . . . . . . . . . . . . . . 9P-1844 . . . . . . . . . . . . . . . . . 9P-1846 . . . . . . . . . . . . . . . . . 9P-9023 . . . . . . . . . . . . . . . . . 9P-9024 . . . . . . . . . . . . . . . . . 9P-9033 . . . . . . . . . . . . . . . . . 9P-9034 . . . . . . . . . . . . . . . . . 9P-9036 . . . . . . . . . . . . . . . . . 9ZN-1231-3 & 4 . . . . . . . . . . 9ZN-1231-6 . . . . . . . . . . . . . . 9ZN-1232-3 . . . . . . . . . . . . . . 9ZN-1232-4 . . . . . . . . . . . . . . 9ZN-1232-6 . . . . . . . . . . . . . . 9ZN-1237-3 . . . . . . . . . . . . . . 9ZN-1237-4 . . . . . . . . . . . . . . 9ZN-1237-6 . . . . . . . . . . . . . . 9ZN-1243 . . . . . . . . . . . . . . . . 9ZN-1244 . . . . . . . . . . . . . . . . 9ZN-1245 . . . . . . . . . . . . . . . . 9ZN-1246 . . . . . . . . . . . . . . . . 9ZN-3305-3 . . . . . . . . . . . . . . 9ZN-3305-4 . . . . . . . . . . . . . . 9ZN-3305-6 . . . . . . . . . . . . . . B185CCL . . . . . . . . . . . . . . . . B409-6 . . . . . . . . . . . . . . . . . . B409-9 . . . . . . . . . . . . . . . . . . CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-6 CCT-6 CCT-6 CCT-6 CCT-6 CCT-5 CCT-5 CCT-5 CCT-5 CCT-5 CCT-4 CCT-4 CCT-4 CCT-5 CCT-5 CCT-5 CCT-5 CCT-5 CCT-5 CCT-5 CCT-5 CCT-5 CCT-5 G = Hot-Dipped Galvanized P = Pre-Galvanized Steel ZN = Zinc Plated Cable Tray Systems Index - Accessories Cable Channel Accessories Catalog No. Page Cable Tray Systems 9SS6-1245 . . . . . . . . . . . . . . . 9SS6-1246 . . . . . . . . . . . . . . . 9SS6-1261-3 . . . . . . . . . . . . 9SS6-1261-4 . . . . . . . . . . . . 9SS6-1261-6 . . . . . . . . . . . . 9SS6-1543 . . . . . . . . . . . . . . . 9SS6-1544 . . . . . . . . . . . . . . . 9SS6-1546 . . . . . . . . . . . . . . . 9SS6-1583 . . . . . . . . . . . . . . . 9SS6-1584 . . . . . . . . . . . . . . . 9SS6-1586 . . . . . . . . . . . . . . . 9SS6-1643 . . . . . . . . . . . . . . . 9SS6-1644 . . . . . . . . . . . . . . . 9SS6-1646 . . . . . . . . . . . . . . . 9SS6-1743 . . . . . . . . . . . . . . . 9SS6-1744 . . . . . . . . . . . . . . . 9SS6-1746 . . . . . . . . . . . . . . . 9SS6-1843 . . . . . . . . . . . . . . . 9SS6-1844 . . . . . . . . . . . . . . . 9SS6-1846 . . . . . . . . . . . . . . . 9SS6-3305-3 . . . . . . . . . . . . 9SS6-3305-4 . . . . . . . . . . . . 9SS6-3305-6 . . . . . . . . . . . . 9SS6-9023 . . . . . . . . . . . . . . . 9SS6-9024 . . . . . . . . . . . . . . . 9SS6-9033 . . . . . . . . . . . . . . . 9SS6-9034 . . . . . . . . . . . . . . . 9SS6-9036 . . . . . . . . . . . . . . . G = Hot-Dipped Galvanized SS4 = Stainless Steel 304 SS6 = Stainless Steel 316 ZN = Zinc Plated IDX-16 Page CCT-5 CCT-5 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-4 CCT-5 CCT-5 CCT-5 CCT-6 CCT-6 CCT-6 CCT-6 CCT-6 Catalog No. Page Fiberglass Cable Channel Accessories 9(x)-1001 . . . . . . . . . . . . . . . . FCT-50 9(x)-1013 . . . . . . . . . . . . . . . FCT-50 9(x)-1023 . . . . . . . . . . . . . . . . FCT-51 9(x)-1033 . . . . . . . . . . . . . . . FCT-51 9SS6-1247-3 . . . . . . . . . . . FCT-51 9SS6-1247-4 . . . . . . . . . . . FCT-51 9SS6-1247-6 . . . . . . . . . . . FCT-51 9SS6-1247-8 . . . . . . . . . . . FCT-51 9SS6-1248-3 . . . . . . . . . . . FCT-51 9SS6-1248-4 . . . . . . . . . . . FCT-51 9SS6-1248-6 . . . . . . . . . . . FCT-51 9SS6-1248-8 . . . . . . . . . . . FCT-51 9(x)-1301H . . . . . . . . . . . . . . FCT-50 9(x)-1301V . . . . . . . . . . . . . . FCT-51 9(x)-1451H . . . . . . . . . . . . . . FCT-50 9(x)-1451V . . . . . . . . . . . . . . FCT-51 9(x)-1901H . . . . . . . . . . . . . . FCT-50 9(x)-1901V . . . . . . . . . . . . . . FCT-50 SS6 = Stainless Steel 316 (x) = Insert F for Polyester Resin Insert A for Zero Halogen/Dis-Stat Insert V for Vinyl Ester Resin Index Stainless Steel Cable Channel Accessories 99-1125 . . . . . . . . . . . . . . . . . CCT-5 9SS4-1043 . . . . . . . . . . . . . . . CCT-4 9SS4-1044 . . . . . . . . . . . . . . . CCT-4 9SS4-1044-6 . . . . . . . . . . . . CCT-4 9SS4-1237-3 . . . . . . . . . . . . CCT-4 9SS4-1237-4 . . . . . . . . . . . . CCT-4 9SS4-1237-6 . . . . . . . . . . . . CCT-4 9SS4-1243 . . . . . . . . . . . . . . . CCT-5 9SS4-1244 . . . . . . . . . . . . . . . CCT-5 9SS4-1245 . . . . . . . . . . . . . . . CCT-5 9SS4-1246 . . . . . . . . . . . . . . . CCT-5 9SS4-1261-3 . . . . . . . . . . . . CCT-4 9SS4-1261-4 . . . . . . . . . . . . CCT-4 9SS4-1261-6 . . . . . . . . . . . . CCT-4 9SS4-1543 . . . . . . . . . . . . . . . CCT-4 9SS4-1544 . . . . . . . . . . . . . . . CCT-4 9SS4-1546 . . . . . . . . . . . . . . . CCT-4 9SS4-1583 . . . . . . . . . . . . . . . CCT-4 9SS4-1584 . . . . . . . . . . . . . . . CCT-4 9SS4-1586 . . . . . . . . . . . . . . . CCT-4 9SS4-1643 . . . . . . . . . . . . . . . CCT-4 9SS4-1644 . . . . . . . . . . . . . . . CCT-4 9SS4-1646 . . . . . . . . . . . . . . . CCT-4 9SS4-1743 . . . . . . . . . . . . . . . CCT-4 9SS4-1744 . . . . . . . . . . . . . . . CCT-4 9SS4-1746 . . . . . . . . . . . . . . . CCT-4 9SS4-1843 . . . . . . . . . . . . . . . CCT-4 9SS4-1844 . . . . . . . . . . . . . . . CCT-4 9SS4-1846 . . . . . . . . . . . . . . . CCT-4 9SS4-3305-3 . . . . . . . . . . . . CCT-5 9SS4-3305-4 . . . . . . . . . . . . CCT-5 9SS4-3305-6 . . . . . . . . . . . . CCT-5 9SS4-9023 . . . . . . . . . . . . . . . CCT-6 9SS4-9024 . . . . . . . . . . . . . . . CCT-6 9SS4-9033 . . . . . . . . . . . . . . . CCT-6 9SS4-9034 . . . . . . . . . . . . . . . CCT-6 9SS4-9036 . . . . . . . . . . . . . . . CCT-6 9SS6-1043 . . . . . . . . . . . . . . . CCT-4 9SS6-1044 . . . . . . . . . . . . . . . CCT-4 9SS6-1044-6 . . . . . . . . . . . . CCT-4 9SS6-1237-3 . . . . . . . . . . . . CCT-4 9SS6-1237-4 . . . . . . . . . . . . CCT-4 9SS6-1237-6 . . . . . . . . . . . . CCT-4 9SS6-1243 . . . . . . . . . . . . . . . CCT-5 9SS6-1244 . . . . . . . . . . . . . . . CCT-5 Catalog No. Index - Accessories FLEXTRAY™ Accessories Catalog No. Page Index Flextray™ Accessories 1/4 FW . . . . . . . . . . . . . . . . . . . . . . . 88 1/4 HN . . . . . . . . . . . . . . . . . . . . . . . 88 1/4 LW . . . . . . . . . . . . . . . . . . . . . . . 88 3/8 FW . . . . . . . . . . . . . . . . . . . . . . . 88 3/8 HN . . . . . . . . . . . . . . . . . . . . . . . 88 3/8 LW . . . . . . . . . . . . . . . . . . . . . . . 88 1/2 FW . . . . . . . . . . . . . . . . . . . . . . . 88 1/2 HN . . . . . . . . . . . . . . . . . . . . . . . 88 1/2 LW . . . . . . . . . . . . . . . . . . . . . . . 88 2 IN DIVIDER . . . . . . . . . . . . . . . . 81 2 IN CTR SUPT . . . . . . . . . . . . . . 60 4 C BRKT . . . . . . . . . . . . . . . . . . . . 71 4 IN DIVIDER . . . . . . . . . . . . . . . . 81 4 L BRKT . . . . . . . . . . . . . . . . . . . . 67 6 IN DIVIDER . . . . . . . . . . . . . . . . 81 8 C BRKT . . . . . . . . . . . . . . . . . . . . 71 8 L BRKT . . . . . . . . . . . . . . . . 67, 77 12 C BRKT . . . . . . . . . . . . . . . . . . 71 12 L BRKT . . . . . . . . . . . . . . . 67, 77 16 L BRKT . . . . . . . . . . . . . . . . . . . 67 20 L BRKT . . . . . . . . . . . . . . . . . . . 67 24 L BRKT . . . . . . . . . . . . . . . . . . . 67 90 DEGREE KIT . . . . . . . . . . . . . . 55 7187 . . . . . . . . . . . . . . . . . . . . . . . . . 89 7197 . . . . . . . . . . . . . . . . . . . . . . . . . 89 AIRSHEAR . . . . . . . . . . . . . . . . . . . 91 ARC-37-150 . . . . . . . . . . . . . . . . . 89 ARS-37-150 . . . . . . . . . . . . . . . . . 89 ARS-37-150SW . . . . . . . . . . . . . . 89 ARW-37-200 . . . . . . . . . . . . . . . . . 89 ARW-37-200SW . . . . . . . . . . . . . 89 ATR1/4X72 . . . . . . . . . . . . . . . . . . 88 ATR1/4X120 . . . . . . . . . . . . . . . . . 88 ATR1/4X144 . . . . . . . . . . . . . . . . . 88 ATR3/8X72 . . . . . . . . . . . . . . . . . . 88 ATR3/8X120 . . . . . . . . . . . . . . . . . 88 ATR3/8X144 . . . . . . . . . . . . . . . . . 88 ATR1/2X72 . . . . . . . . . . . . . . . . . . 88 ATR1/2X120 . . . . . . . . . . . . . . . . . 88 ATR1/2X144 . . . . . . . . . . . . . . . . . 88 ATTACHMENT CLP . . . . . . . . . . 69 B22SGALV120 . . . . . . . . . . . . . . . 89 B22SHGALV120 . . . . . . . . . . . . . 89 B56SGALV120 . . . . . . . . . . . . . . . 89 B56SHGALV120 . . . . . . . . . . . . . 89 B201 . . . . . . . . . . . . . . . . . . . . . . . . . 88 B202 . . . . . . . . . . . . . . . . . . . . . . . . . 88 B409UF-12 . . . . . . . . . . . . . . . . . . 78 B409UF-18 . . . . . . . . . . . . . . . . . . 78 B409UF-21 . . . . . . . . . . . . . . . . . . 78 Catalog No. Page B441-22 . . . . . . . . . . . . . . . . . . . . . B444-1/4 . . . . . . . . . . . . . . . . . . . . B444-3/8 . . . . . . . . . . . . . . . . . . . . B444-1/2 . . . . . . . . . . . . . . . . . . . . B501-1 . . . . . . . . . . . . . . . . . . . . . . B501-11/2 . . . . . . . . . . . . . . . . . . . B501-2 . . . . . . . . . . . . . . . . . . . . . . B501-21/2 . . . . . . . . . . . . . . . . . . . B655-1/4 . . . . . . . . . . . . . . . . . . . . B655-3/8 . . . . . . . . . . . . . . . . . . . . B655-1/2 . . . . . . . . . . . . . . . . . . . . B719EB . . . . . . . . . . . . . . . . . . . . . . B999 . . . . . . . . . . . . . . . . . . . . . . . . . B3036L-3/8 . . . . . . . . . . . . . . . . . . B3036L-1/2 . . . . . . . . . . . . . . . . . . BKC100 . . . . . . . . . . . . . . . . . . . . . BKC200 . . . . . . . . . . . . . . . . . . . . . BKCC . . . . . . . . . . . . . . . . . . . . . . . . BKP10063 . . . . . . . . . . . . . . . . . . . BKP10094 . . . . . . . . . . . . . . . . . . . BKP15094 . . . . . . . . . . . . . . . . . . . BKP15125 . . . . . . . . . . . . . . . . . . . BKP20125 . . . . . . . . . . . . . . . . . . . BKP20188 . . . . . . . . . . . . . . . . . . . BKW063 . . . . . . . . . . . . . . . . . . . . . BKW094 . . . . . . . . . . . . . . . . . . . . . BKW125 . . . . . . . . . . . . . . . . . . . . . BKW188 . . . . . . . . . . . . . . . . . . . . . BKYC-094 . . . . . . . . . . . . . . . . . . . BKYC-094-120K . . . . . . . . . . . . . BTM WASHER . . . . . . . . . . . . . . . BW4 . . . . . . . . . . . . . . . . . . . . . . . . . CABLE ROLLER . . . . . . . . . . . . . CLEANSHEAR . . . . . . . . . . . . . . . CLEANSHEAR BEND . . . . . . . . CTR HUNG CLP . . . . . . . . . . . . . DROP OUT . . . . . . . . . . . . . . . . . . FLEXMATE2 . . . . . . . . . . . . . . . . . FLEXMATE TOOL . . . . . . . . . . . . FTA2DO . . . . . . . . . . . . . . . . . . . . . FTA2FS . . . . . . . . . . . . . . . . . . . . . . FTA2RS . . . . . . . . . . . . . . . . . . . . . . FTA4RS . . . . . . . . . . . . . . . . . . . . . . FTA6HD . . . . . . . . . . . . . . 55, 60, FTA6RS . . . . . . . . . . . . . . . . . . . . . . FTA9WTK . . . . . . . . . . . . . . . . . . . . FTA050CC . . . . . . . . . . . . . . . 69, FTA075CC . . . . . . . . . . . . . . . . . . . FTA100CC . . . . . . . . . . . . . . . . . . . FTA125CC . . . . . . . . . . . . . . . . . . . FTB2UB . . . . . . . . . . . . . . . . . 61, IDX-17 89 89 89 89 78 78 78 78 88 88 88 86 86 88 88 63 63 63 65 65 65 65 65 65 63 63 63 63 64 64 49 83 83 91 91 61 84 51 51 84 79 86 86 68 86 70 85 85 85 85 69 Catalog No. Page FTB06CS . . . . . . . . . . . . . . . . . . . . 67 FTB06CT . . . . . . . . . . . . . . . . . . . . 62 FTB08CS . . . . . . . . . . . . . . . . . . . . 67 FTB08CT . . . . . . . . . . . . . . . . . . . . 62 FTB12CS . . . . . . . . . . . . . . . . . . . . 67 FTB12CT . . . . . . . . . . . . . . . . . . . . 62 FTB16CS . . . . . . . . . . . . . . . . . . . . 67 FTB16CT . . . . . . . . . . . . . . . . . . . . 62 FTB18CS . . . . . . . . . . . . . . . . . . . . 67 FTB18CT . . . . . . . . . . . . . . . . . . . . 62 FTB20CS . . . . . . . . . . . . . . . . . . . . 67 FTB20CT . . . . . . . . . . . . . . . . . . . . 62 FTB24CS . . . . . . . . . . . . . . . . . . . . 67 FTB24CT . . . . . . . . . . . . . . . . . . . . 62 FT BE 2X2 . . . . . . . . . . . . . . . . . . . 82 FT BE 2X4 . . . . . . . . . . . . . . . . . . . 82 FT BE 2X6 . . . . . . . . . . . . . . . . . . . 82 FT BE 2X8 . . . . . . . . . . . . . . . . . . . 82 FT BE 2X12 . . . . . . . . . . . . . . . . . . 82 FT BE 2X16 . . . . . . . . . . . . . . . . . . 82 FT BE 2X18 . . . . . . . . . . . . . . . . . . 82 FT BE 2X20 . . . . . . . . . . . . . . . . . . 82 FT BE 2X24 . . . . . . . . . . . . . . . . . . 82 FT BE 4X4 . . . . . . . . . . . . . . . . . . . 82 FT BE 4X6 . . . . . . . . . . . . . . . . . . . 82 FT BE 4X8 . . . . . . . . . . . . . . . . . . . 82 FT BE 4X12 . . . . . . . . . . . . . . . . . . 82 FT BE 4X16 . . . . . . . . . . . . . . . . . . 82 FT BE 4X18 . . . . . . . . . . . . . . . . . . 82 FT BE 4X20 . . . . . . . . . . . . . . . . . . 82 FT BE 4X24 . . . . . . . . . . . . . . . . . . 82 FT BE 6X8 . . . . . . . . . . . . . . . . . . . 82 FT BE 6X12 . . . . . . . . . . . . . . . . . . 82 FT BE 6X16 . . . . . . . . . . . . . . . . . . 82 FT BE 6X18 . . . . . . . . . . . . . . . . . . 82 FT BE 6X20 . . . . . . . . . . . . . . . . . . 82 FT BE 6X24 . . . . . . . . . . . . . . . . . . 82 FTHDWE 1/4 . . . . . . . . . . . . . . . . . 49 FTS3SP . . . . . . . . . . . . . . . . . . . . . . 51 FTS12ESK . . . . . . . . . . . . . . . . . . . 54 FTS12SB . . . . . . . . . . . . . . . . . . . . 54 FTS20SK . . . . . . . . . . . . . . . . . . . . 57 FTS21SK . . . . . . . . . . . . . . . . . . . . 57 FTS22SK . . . . . . . . . . . . . . . . . . . . 57 FTS23SK . . . . . . . . . . . . . . . . . . . . 57 FTS24SK . . . . . . . . . . . . . . . . . . . . 57 FTS36SB . . . . . . . . . . . . . . . . . . . . 54 FTSBK . . . . . . . . . . . . . . . . . . . . . . . 54 FTSCH . . . . . . . . . . . . . . . . . . . . . . . 50 FTSHAK . . . . . . . . . . . . . . . . . . . . . 55 FTSTLC . . . . . . . . . . . . . . . . . . . . . . 52 Cable Tray Systems Index - Accessories FLEXTRAY™ Accessories Catalog No. Page Cable Tray Systems Page WASHER SPL KIT . . . . . . . . . . . WB30BC . . . . . . . . . . . . . . . . . . . . . WB30RB . . . . . . . . . . . . . . . . . . . . . WB46H . . . . . . . . . . . . . . . . . . . . . . WB48WMK . . . . . . . . . . . . . . . . . . WB50BA . . . . . . . . . . . . . . . . . . . . . WB50RB . . . . . . . . . . . . . . . . . . . . . WB50WC . . . . . . . . . . . . . . . . . . . . WB1224WMK . . . . . . . . . . . . . . . . WBU1203 . . . . . . . . . . . . . . . . . . . . WBU1204 . . . . . . . . . . . . . . . . . . . . WBU1205 . . . . . . . . . . . . . . . . . . . . WBU1206 . . . . . . . . . . . . . . . . . . . . WBU1216 . . . . . . . . . . . . . . . . . . . . WBU1224 . . . . . . . . . . . . . . . . . . . . WBU1231 . . . . . . . . . . . . . . . . . . . . WBU2016 . . . . . . . . . . . . . . . . . . . . WBU2024 . . . . . . . . . . . . . . . . . . . . WBU2031 . . . . . . . . . . . . . . . . . . . . WBUCB8 . . . . . . . . . . . . . . . . . . . . WBUCB12 . . . . . . . . . . . . . . . . . . . WBUCF . . . . . . . . . . . . . . . . . . . . . . WBUCK12 . . . . . . . . . . . . . . . . . . . WBUCK812 . . . . . . . . . . . . . . . . . . WBUF . . . . . . . . . . . . . . . . . . . . . . . WBUFA . . . . . . . . . . . . . . . . . . . . . . WBUFLT . . . . . . . . . . . . . . . . . . . . . WBUFLT-06 . . . . . . . . . . . . . . . . . WBUFLT-12 . . . . . . . . . . . . . . . . . WBUHD . . . . . . . . . . . . . . . . . . . . . WBUL16 . . . . . . . . . . . . . . . . . . . . . WBUL24 . . . . . . . . . . . . . . . . . . . . . WBUL31 . . . . . . . . . . . . . . . . . . . . . WBUPC . . . . . . . . . . . . . . . . . . . . . WBUTAPE . . . . . . . . . . . . . . . . . . . Z BRKT . . . . . . . . . . . . . . . . . . . . . . IDX-18 49 92 92 59 70 92 92 92 70 76 76 76 76 74 74 74 74 74 74 75 75 76 75 75 79 79 73 73 73 76 75 75 75 76 79 68 Catalog No. Page Index FTSWN . . . . . . . . . . . . . . . . . . . . . . 50 FTU2X6X2 . . . . . . . . . . . . . . . . . . . 73 FTU2X6X4 . . . . . . . . . . . . . . . . . . . .73 FTU2X6X10 . . . . . . . . . . . . . . . . . . 73 FTU2X12X2 . . . . . . . . . . . . . . . . . . 73 FTU2X12X4 . . . . . . . . . . . . . . . . . . 73 FTU2X12X10 . . . . . . . . . . . . . . . . . 73 FTU2X20X2 . . . . . . . . . . . . . . . . . . 73 FTU2X20X4 . . . . . . . . . . . . . . . . . . 73 FTU2X20X10 . . . . . . . . . . . . . . . . . 73 FTU4X6X2 . . . . . . . . . . . . . . . . . . . 73 FTU4X6X4 . . . . . . . . . . . . . . . . . . . 73 FTU4X6X10 . . . . . . . . . . . . . . . . . . 73 FTU4X12X2 . . . . . . . . . . . . . . . . . . 73 FTU4X12X4 . . . . . . . . . . . . . . . . . . 73 FTU4X12X10 . . . . . . . . . . . . . . . . . 73 FTU4X20X2 . . . . . . . . . . . . . . . . . . 73 FTU4X20X4 . . . . . . . . . . . . . . . . . . 73 FTU4X20X10 . . . . . . . . . . . . . . . . . 73 FTU6X6X2 . . . . . . . . . . . . . . . . . . . 73 FTU6X6X4 . . . . . . . . . . . . . . . . . . . 73 FTU6X6X10 . . . . . . . . . . . . . . . . . . 73 FTU6X12X2 . . . . . . . . . . . . . . . . . . 73 FTU6X12X4 . . . . . . . . . . . . . . . . . . 73 FTU6X12X10 . . . . . . . . . . . . . . . . . 73 FTU6X20X2 . . . . . . . . . . . . . . . . . . 73 FTU6X20X4 . . . . . . . . . . . . . . . . . . 73 FTU6X20X10 . . . . . . . . . . . . . . . . . 73 FTU120404 . . . . . . . . . . . . . . . . . . 74 FTU120608 . . . . . . . . . . . . . . . . . . 74 FTU200404 . . . . . . . . . . . . . . . . . . 74 FTU200608 . . . . . . . . . . . . . . . . . . 74 GROUND BOLT . . . . . . . . . . 79, 87 GROUND SUPT GL . . . . . . . . . . 87 LABEL CLIP . . . . . . . . . . . . . . . . . 87 N224 . . . . . . . . . . . . . . . . . . . . . . . . 89 N225 . . . . . . . . . . . . . . . . . . . . . . . . 89 N228 . . . . . . . . . . . . . . . . . . . . . . . . 89 PEDESTAL CLAMP . . . . . . . . . . 77 PEDESTAL KIT . . . . . . . . . . . . . . . 77 RACK CLAMP . . . . . . . . . . . . . . . 85 SB301-1/2X8 . . . . . . . . . . . . . . . . 61 SB420ACW . . . . . . . . . . . . . . . . . . 86 SB420AFB . . . . . . . . . . . . . . . . . . . 86 SB420ATG . . . . . . . . . . . . . . . . . . . 86 SB2204 . . . . . . . . . . . . . . . . . . . . . . 85 SPLICE BAR . . . . . . . . . . . . . . . . . 53 SUPT WASHER . . . . . . 55, 60, 68 TOOLLESS CLIP . . . . . . . . . 77, 83 TOP WASHER . . . . . . . . . . . . . . . 49 TRAPEZE SUPT2 . . . . . . . . . . . . 59 Catalog No. Index - Accessories Cable Fixings, & Firestop Barrier Bridge Catalog No. Page Prefix Example: 73 * - EB 24 ¨ ¡ ¬ √ ¬ Elevation Brace √ Length 73A-EB √ . . . . . . . . . . 73G-EB √ . . . . . . . . . . 73P-EB √ . . . . . . . . . . 73SS6-EB √ . . . . . . . 74A-EB √ . . . . . . . . . . 74G-EB √ . . . . . . . . . . 74P-EB √ . . . . . . . . . . 74SS6-EB √ . . . . . . . 75A-EB √ . . . . . . . . . . 75G-EB √ . . . . . . . . . . 75P-EB √ . . . . . . . . . . 75SS6-EB √ . . . . . . . 76A-EB √ . . . . . . . . . . 76G-EB √ . . . . . . . . . . 76P-EB √ . . . . . . . . . . 76SS6-EB √ . . . . . . . BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 Page Barrier Bridge Hardware Kits Elevation Brace ¨ Series ¡ Material Catalog No. – – – – – – – – – – – – – – – – 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 7SS-HK1 7SS-HK2 7SS-HK3 7SS-HK4 7SS-HK5 7ZN-HK1 7ZN-HK2 7ZN-HK3 7ZN-HK4 7ZN-HK5 .............. .............. .............. .............. .............. .............. .............. .............. .............. .............. Prefix Example: 73 * - 12 - CB 20 Index ¨ ¡ ¬ √ ¨ Series √ Cable Bridge ¡ Material ƒ Length Bridge Width ¬ BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 BBA-3 – – – – – – – – – – – – – – – – Page Cable Fixing 9SS6-CCS Series . . . . . . . . 9SS6-CCT Series . . . . . . . . 9SS6-CCB-A . . . . . . . . . . . . 9SS6-CCB-B . . . . . . . . . . . . 9SS6-CCB-C . . . . . . . . . . . . 9SS6-CCB-D . . . . . . . . . . . . 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 IDX-19 CFX-3 CFX-2 CFX-4 CFX-4 CFX-4 CFX-4 Firestop 9P-FWS . . . . . . . . . . . . . . . . . . 9P-WS . . . . . . . . . . . . . . . . . . . FSP-AT-4 . . . . . . . . . . . . . . . . FSP-BC-15 . . . . . . . . . . . . . . FSP-BC-25 . . . . . . . . . . . . . . FSP-CS-16x28 . . . . . . . . . . . FSP-CS-28x52 . . . . . . . . . . . FSP-CS-36x24 . . . . . . . . . . . FSP-CS-36x36 . . . . . . . . . . . FSP-CS-36x41 . . . . . . . . . . . FSP-EMAT . . . . . . . . . . . . . . . FSP-MPP-4x8 . . . . . . . . . . . FSP-MPP-7x7 . . . . . . . . . . . FSP-MPP-9x9 . . . . . . . . . . . FSP-MPS . . . . . . . . . . . . . . . . FSP-QPR-4 . . . . . . . . . . . . . . FSP-QPR-4BRK . . . . . . . . . FSP-QPS-2 . . . . . . . . . . . . . . FSP-QPS-2BRK . . . . . . . . . . FSP-QPS-4 . . . . . . . . . . . . . . FSP-QPS-4BRK . . . . . . . . . . FSP-SLP-L . . . . . . . . . . . . . . . FSP-SLP-M . . . . . . . . . . . . . . FSP-SLP-S . . . . . . . . . . . . . . Cable Bridge 73A-¬-CB ƒ . . . . . . . 73G-¬-CB ƒ . . . . . . . 73P-¬-CB ƒ . . . . . . . 73SS6-¬-CB ƒ . . . . . 74A-¬-CB ƒ . . . . . . . 74G-¬-CB ƒ . . . . . . . 74P-¬-CB ƒ . . . . . . . 74SS6-¬-CB ƒ . . . . . 75A-¬-CB ƒ . . . . . . . 75G-¬-CB ƒ . . . . . . . 75P-¬-CB ƒ . . . . . . . 75SS6-¬-CB ƒ . . . . . 76A-¬-CB ƒ . . . . . . . 76G-¬-CB ƒ . . . . . . . 76P-¬-CB ƒ . . . . . . . 76SS6-¬-CB ƒ . . . . . BBA-11 BBA-11 BBA-11 BBA-11 BBA-11 BBA-11 BBA-11 BBA-11 BBA-11 BBA-11 Catalog No. FSA-6 FSA-6 FSA-5 FSA-5 FSA-5 FSA-3 FSA-3 FSA-3 FSA-3 FSA-3 FSA-6 FSA-3 FSA-3 FSA-3 FSA-3 FSA-4 FSA-4 FSA-4 FSA-4 FSA-4 FSA-4 FSA-2 FSA-2 FSA-2 Cable Tray Systems Notes Cable Tray Systems MIS-1 Notes MIS-2 Cable Tray Systems Cable Tray Systems U.S. Customer Service Center is staffed Monday through Friday from 7 a.m. to 5:00 p.m. Central Standard Time. For more information, visit www.bline.com. Eaton’s B-Line Business 509 West Monroe Street Highland, IL 62249 United States Phone: (800) 851-7415 www.cooperbline.com/contactus Eaton’s B-Line Business Walrow Industrial Estate Somerset, TA9 4AQ United Kingdom Phone: (44) 1278 772600 www.cooperbline.com/contactuk Eaton’s B-Line Business 5925 McLaughlin Road Mississauga, ON L5R 1B8 Canada Phone: (800) 569-3660 www.cooperbline.com/contactca Eaton’s B-Line Business PO Box 70160 - Al Khobar - 31952 Kingdom of Saudi Arabia Phone: 00966 3 812 2236 www.cooperbline.com/contactme Eaton 1000 Eaton Boulevard Cleveland, OH 44122 United States Eaton.com Eaton’s B-Line Business 509 West Monroe Street Highland, IL 62249 Phone: 800-851-7415 Fax: 618-654-1917 www.bline.com © 2013 Eaton All Rights Reserved Printed in USA Publication No. CT-13 October 2013 30M Eaton is a registered trademark All other trademarks are property of their respective owners.
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