Product Detail Manual
2014-06-03
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acmetransformer.com Acme Electric Acme Electric N85 W12545 Westbrook Crossing Menomonee Falls, WI 53051 800.334.5214 Commercial construction • industrial automation Full Line Product Catalog full line product Catalog ©2013 Electrical Holdings LLC. All rights reserved. ACM_CAT_007_0913 ACME ELECTRIC Leadership in Quality Designed Products And Quality Customer Satisfaction For over eighty-eight years, Acme Electric has been manufacturing power conversion and power conditioning equipment for use in industrial, commercial and OEM applications. Acme has built its reputation as a true industry leader by providing superior service, quality and technical expertise to the transformer market. Acme Electric is a full line manufacturer of low voltage (600V and below) dry type distribution transformers, industrial control transformers and power quality equipment. With roughly 1300 catalog sku's, our products cover the full spectrum of applications, from general purpose power distribution in commercial applications, to ultra-efficient transformers used in alternative energy, to transformers that address harmful harmonic conditions generated in today's electrical loads. All of our products are designed, manufactured and verified to exceed the standards established by UL, CSA, CE, NEMA, ANSI and IEEE. Acme operates out of two main facilities. Our headquarters in Menomonee Falls is home to our engineering and management staff. Our engineers utilize modern computer aided design tools and an in-house test lab to quickly, efficiently and effectively turn around new product designs. The Menomonee Falls facility also houses a power laboratory which provides our engineering team with the ability to test the performance of high efficiency transformers and power quality equipment under user-defined harmonic conditions. This rather unique capability enables us to provide further assurance to our customers that our products are fully qualified to meet the unique challenges of their applications. Manufacturing takes place in Acme's new state-of-the-art, ISO 9001 production facility in Monterrey, Mexico. With 133,000 square feet of manufacturing space, it contains the staffing, the equipment and the processes indicative of world class, flexible manufacturing operations. The Monterrey facility also houses an in house test lab with certifications from UL, CSA, ISO and TUV. Our manufacturing team is credited with defining and executing the assembly methods and processes that sustain Acme Electric's reputation as the supplier of the highest quality transformers in the industry. And, our on-site quality team takes the lead in ensuring continuous improvement in everything we do. Once the manufacturing process is complete, our products are shipped to eight regional warehouses in the United States. The location of each warehouse was strategically determined to provide rapid delivery and short lead times to every corner of the contiguous 48 states. And, with nearly 600 stocked part numbers, Acme has what you need when you need it. Acme's technical support team has over 100 years of combined experience in the electrical industry. Only one phone call away, our technical support team is prepared and ready to help you solve a broad range of challenges. From finding the right solution for your application, to helping you install your brand new transformer, to helping you troubleshoot an electrical phenomenon in your equipment or facility, our technical service team embodies our philosophy that our commitment to the customer does not end with the shipment of product. TA B L E OF CONT E NT S SECTION 1 Dry-Type Distribution Transformers Transformer Questions & Answers................................................................................................. 6-10 Selection Steps.............................................................................................................................. 11-12 Construction Features................................................................................................................... 13-15 316 Stainless Steel Transformers..............................................................................................17 & 25 Selection Charts, 1Ø and 3Ø........................................................................................................ 17-29 Auto-Transformers......................................................................................................................20 & 29 Auto Arrangements (Using 2 Single Phase)..................................................................................... 30 Auto Zig-Zag Transformers................................................................................................................ 31 Non-Standard 3Ø Applications.......................................................................................................... 32 Design Figures, Wiring Diagrams & Accessories....................................................................122-134 SECTION 2 Harmonic Mitigating Transformers Harmonic Mitigating Transformers............................................................................................... 34-35 SECTION 3 Non-Linear Load® Transformers Non-Linear Description & Features.............................................................................................. 37-39 Non-Linear Selection Charts......................................................................................................... 40-41 Non-Linear Definition of Terms.......................................................................................................... 42 Design Figures, Wiring Diagrams & Accessories....................................................................122-134 SECTION 4 Drive Isolation Transformers & AC Line Reactors General Description & Features................................................................................................... 43-45 Selection Charts............................................................................................................................ 46-47 Windings, Terminations & Construction............................................................................................ 47 Thermal Switches............................................................................................................................... 47 AC Line Reactors General Descriptions...................................................................................... 48-49 AC Line Reactors Dimensional Drawings......................................................................................... 48 AC Line Reactors Selection Charts................................................................................................... 50 SECTION 5 Industrial Control Transformers Selection Steps................................................................................................................................... 52 TA Series Open Core & Coil Construction Features......................................................................... 53 TA Series Open Core & Coil Primary & Secondary Fuse Sizing Info.......................................... 54-55 TA Series Open Core & Coil Primary & Secondary Fuse Sizing Info Fuse Kits......................... 54-55 TA Series Open Core & Coil Jumper Link Connections................................................................... 55 TB Series Open Core & Coil General Description & Features........................................................ 56 TB Series Open Core & Coil Primary & Secondary Fuse Sizing Info........................................ 57-58 TA & TB Series Open Core & Coil Transformers Selection Charts............................................. 59-64 TA Series Open Core & Coil Wiring Diagrams & Dimensional Drawings....................................... 65 TB Series Open Core & Coil Wiring Diagrams & Dimensional Drawings....................................... 66 Harsh Environment Control Transformers......................................................................................... 67 AE/CE Series Encapsulated Transformers................................................................................... 68-75 Finger/Guard ® Industrial Control Transformers. . . . . . . . . . . ..................................................... 76-79 SECTION 6 Low Voltage Lighting Transformers & Power Supplies Selection Guide..................................................................................................................................83 General Purpose Low Voltage Transformers....................................................................................84 Buck-Boost Lighting Transformers....................................................................................................85 Wiring Diagrams.................................................................................................................................86 ©2013 Electrical Holdings LLC. All rights reserved. Information contained in this catalog is subject to change without notice and therefore cannot be guaranteed by Acme. TAB L E O F C O N T E N T S Buck-Boost Transformers SECTION 7 Description & Applications............................................................................................................88-89 Questions & Answers....................................................................................................................89-93 Selection Charts, Single Phase.....................................................................................................94-96 Selection Charts, Three Phase.....................................................................................................97-99 Specifications & Dimensions...........................................................................................................100 Wiring Diagrams........................................................................................................................101-102 Panel-Tran® Zone Power Centers SECTION 8 304 Stainless Steel Panel-Tran®................................................................................................104-105 General Description & Construction................................................................................................ 104 Features............................................................................................................................................ 104 Selection Charts........................................................................................................................106-107 Circuit Breaker Data..................................................................................................................106-107 Wiring Diagrams............................................................................................................................... 108 Air Conditioning, Refrigeration & Appliance Transformers SECTION 9 Construction Features...............................................................................................................110-111 Selection Steps................................................................................................................................. 111 Selection Charts............................................................................................................................... 112 Power Conditioning Products SECTION 10 True-Power ® Constant Voltage Regulators Introduction & Features........................................................................................................114 Specifications........................................................................................................................115 Selection Charts, Portable & Hardwired..............................................................................115 Dimensional Drawings..........................................................................................................116 Powerwise C3 Transformer SECTION 11 CSL-3 Super Efficient Transformers........................................................................................................ 117 General Description and Features....................................................................................................118-119 Selection Charts....................................................................................................................................... 120 General Information Design Figures.................................................................................................................................122 Wiring Diagrams........................................................................................................................123-132 Transformer Accessories..........................................................................................................133-134 Acme Specifications Guide......................................................................................................135-138 Industry Standards Data..................................................................................................................139 Alphanumerical Catalog Number Listing.................................................................................140-144 Product Warranty & Shielding Information..............................................................Inside Back Cover GENERAL SECTION DRY-TYPE DISTRIBUTION TRANSFORMERS 600 Volt Class and Below Single and Three Phase Transformer Questions & Answers............ 6-10 Enclosure Definitions.....................................10 Steps in Transformer Selection............... 11-12 Construction Features............................. 13-16 316 Stainless Steel Transformers......... 17 & 25 Selection Charts 1Ø & 3Ø....................... 17-29 Economical Auto Arrangements...................30 Auto Zig-Zag Transformers...........................31 Non-Standard Three Phase Applications.....32 1 SECTION 1 DRY-TYPE DISTRIBUTION TRANSFORMERS Transformer Questions & Answers 1. What is a transformer and how does it work? A transformer is an electrical apparatus designed to convert alternating current from one voltage to another. It can be designed to “step up” or “step down” voltages and works on the magnetic induction principle. A transformer has no moving parts and is a completely static solid state device, which insures, under normal operating conditions, a long and trouble-free life. It consists, in its simplest form, of two or more coils of insulated wire wound on a laminated steel core. When voltage is introduced to one coil, called the primary, it magnetizes the iron core. A voltage is then induced in the other coil, called the secondary or output coil. The change of voltage (or voltage ratio) between the primary and secondary depends on the turns ratio of the two coils. 6. Can transformers be used in parallel? Single phase transformers can be used in parallel only when their impedances and voltages are equal. If unequal voltages are used, a circulating current exists in the closed network between the two transformers, which will cause excess heating and result in a shorter life of the transformer. In addition, impedance values of each transformer must be within 7.5% of each other. For example: Transformer A has an impedance of 4%, transformer B which is to be parallel to A must have an impedance between the limits of 3.7% and 4.3%. When paralleling three phase transformers, the same precautions must be observed as listed above, plus the angular displacement and phasing between the two transformers must be identical. 2. What are taps and when are they used? Taps are provided on some transformers on the high voltage winding to correct for high or low voltage conditions, and still deliver full rated output voltages at the secondary terminals. Standard tap arrangements are at two-and-one-half and five percent of the rated primary voltage for both high and low voltage conditions. For example, if the transformer has a 480 volt primary and the available line voltage is running at 504 volts, the primary should be connected to the 5% tap above normal in order that the secondary voltage be maintained at the proper rating. The standard ASA and NEMA designation for taps are “ANFC” (above normal full capacity) and “BNFC” (below normal full capacity). 7. Can Acme Transformers be reverse connected? ACME dry-type distribution transformers can be reverse connected without a loss of kVA rating, but there are certain limitations. Transformers rated 1 kVA and larger single phase, 3 kVA and larger three phase can be reverse connected without any adverse effects or loss in kVA capacity. The reason for this limitation in kVA size is, the turns ratio is the same as the voltage ratio. Example: A transformer with a 480 volt input, 240 volt output— can have the output connected to a 240 volt source and thereby become the primary or input to the transformer, then the original 480 volt primary winding will become the output or 480 volt secondary. On transformers rated below 1 kVA single phase, there is a turns ratio compensation on the low voltage winding. This means the low voltage winding has a greater voltage than the nameplate voltage indicates at no load. For example, a small single phase transformer having a nameplate voltage of 480 volts primary and 240 volts secondary, would actually have a no load voltage of approximately 250 volts, and a full load voltage of 240 volts. If the 240 volt winding were connected to a 240 volt source, then the output voltage would consequently be approximately 460 volts at no load and approximately 442 volts at full load. As the kVA becomes smaller, the compensation is greater— resulting in lower output voltages. When one attempts to use these transformers in reverse, the transformer will not be harmed; however, the output voltage will be lower than is indicated by the nameplate. 3. What is the difference between “Insulating,” “Isolating,” and “Shielded Winding” transformers? Insulating and isolating transformers are identical. These terms are used to describe the isolation of the primary and secondary windings, or insulation between the two. A shielded transformer is designed with a metallic shield between the primary and secondary windings to attenuate transient noise. This is especially important in critical applications such as computers, process controllers and many other microprocessor controlled devices. All two, three and four winding transformers are of the insulating or isolating types. Only autotransformers, whose primary and secondary are connected to each other electrically, are not of the insulating or isolating variety. 6 4. Can transformers be operated at voltages other than nameplate voltages? In some cases, transformers can be operated at voltages below the nameplate rated voltage. In NO case should a transformer be operated at a voltage in excess of its nameplate rating, unless taps are provided for this purpose. When operating below the rated voltage, the kVA capacity is reduced correspondingly. For example, if a 480 volt primary transformer with a 240 volt secondary is operated at 240 volts, the secondary voltage is reduced to 120 volts. If the transformer was originally rated 10 kVA, the reduced rating would be 5 kVA, or in direct proportion to the applied voltage. 8. Can a Single Phase Transformer be used on a Three Phase source? Yes. Any single phase transformer can be used on a three phase source by connecting the primary leads to any two wires of a three phase system, regardless of whether the source is three phase 3-wire or three phase 4-wire. The transformer output will be single phase. 5. Can 60 Hz transformers be operated at 50 Hz? ACME transformers rated below 1 kVA can be used on 50 Hz service. Transformers 1 kVA and larger, rated at 60 Hz, should not be used on 50 Hz service, due to the higher losses and resultant heat rise. Special designs are required for this service. However, any 50 Hz transformer will operate on a 60 Hz service. 10. 9. Can Transformers develop Three Phase power from a Single Phase source? No. Phase converters or phase shifting devices such as reactors and capacitors are required to convert single phase power to three phase. How do you select transformers? (1) Determine primary voltage and frequency. (2) Determine secondary voltage required. (3) Determine the capacity required in volt-amperes. This is done by multiplying the load current (amperes) by the load voltage (volts) for single phase. For example: if the ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 1 DRY-TYPE DISTRIBUTION TRANSFORMERS load is 40 amperes, such as a motor, and the secondary voltage is 240 volts, then 240 x 40 equals 9600 VA. A 10 kVA (10,000volt-amperes) transformer is required. ALWAYS SELECT THE TRANSFORMER LARGER THAN THE ACTUAL LOAD. This is done for safety purposes and allows for expansion, in case more load is added at a later date. For 3 phase kVA, multiply rated volts x load amps x 1.73 (square root of 3) then divide by 1000. (4) Determine whether taps are required. Taps are usually specified on larger transformers. (5) Use the selection charts in Section I. 11. What terminations are provided? Primary and Secondary Terminations are provided on ACME Dry-Type Transformers as follows: No lugs— lead type connection on 0-25 kVA single phase 0-15 kVA three phase Bus-bar terminations (drilled to NEMA standards) 37.5 -250 kVA single phase 25-500 kVA three phase insulation class 130°C. Compound filled transformers use insulation class 180°C. Larger ventilated transformers are designed to use 220°C insulation. All of these insulation systems will normally have the same number of years operating life. A well designed transformer, observing these temperature limits, will have a life expectancy of 20-25 years. 17. Why should Dry-Type Transformers never be overloaded? Overloading of a transformer results in excessive temperature. This excessive temperature causes overheating which will result in rapid deterioration of the insulation and cause complete failure of the transformer coils. 18. Are temperature rise and actual surface temperature related? No. This can be compared with an ordinary light bulb. The filament temperature of a light bulb can exceed 2000 degrees, yet the surface temperature of the bulb is low enough to permit touching with bare hands. 19. What is meant by “impedance” in transformers? Impedance is the current limiting characteristic of a transformer and is expressed in percentage. Total Winding Temperature °C 12. Can 60 Hz transformers be used at higher frequencies? ACME transformers can be used at frequencies above 60 Hz up through 400 Hz with no limitations provided nameplate voltages are not exceeded. However, 60 Hz transformers will have less voltage regulation at 400 Hz than 60 Hz. 13. What is meant by regulation in a transformer? Voltage regulation in transformers is the difference between the no load voltage and the full load voltage. This is usually expressed in terms of percentage. For example: A transformer delivers 100 volts at no load and the voltage drops to 95 volts at full load, the regulation would be 5%. ACME drytype distribution transformers generally have regulation from 2% to 4%, depending on the size and the application for which they are used. 14. What is temperature rise in a transformer? Temperature rise in a transformer is the temperature of the windings and insulation above the existing ambient or surrounding temperature. 15. What is “Class” in insulation? Insulation class was the original method used to distinguish insulating materials operating at different temperature levels. Letters were used for different designations. Letter classifications have been replaced by insulation system temperatures in degrees Celsius. The system temperature is the maximum temperature at the hottest spot in the winding (coil). Graphical representations of six insulation systems recognized by Underwriters’ Laboratories, Inc. are shown in Figure A. These systems are used by Acme for a large part of the product line. 16. Is one insulation system better than another? Not necessarily. It depends on the application and the cost benefit to be realized. Higher temperature class insulation systems cost more and larger transformers are more expensive to build. Therefore, the more expensive insulation systems are more likely to be found in the larger kVA units. Referring to Figure A, small fractional kVA transformers use 220 30 180 25 COIL HOT SPOT DIFFERENTIAL 105 10 AV. WINDING RISE 55 AMBIENT 40 130 10 150 115 80 40 40 40 AGENCY: UL/ANSI 1561 MARCH 1987 Figure A 20. Why is impedance important? It is used for determining the interrupting capacity of a circuit breaker or fuse employed to protect the primary of a transformer. Example: Determine a minimum circuit breaker trip rating and interrupting capacity for a 10 kVA single phase transformer with 4% impedance, to be operated from a 480 volt 60 Hz source. Calculate as follows: Normal Full Load Current = Nameplate Volt Amps 10,000 VA = = Line Volts 480 V 20.8 Amperes Maximum Short Circuit Amps = Full Load Amps 20.8 Amps = = 4% 4% 520 Amps The breaker or fuse would have a minimum interrupting rating of 520 amps at 480 volts. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 7 SECTION 1 DRY-TYPE DISTRIBUTION TRANSFORMERS Example: Determine the interrupting capacity, in amperes, of a circuit breaker or fuse required for a 75 kVA, three phase transformer, with a primary of 480 volts delta and secondary of 208Y/120 volts. The transformer impedance (Z) = 5%. If the secondary is short circuited (faulted), the following capacities are required: Normal Full Load Current = Volt Amps √ 3 x Line Volts 90 Amps 75,000 VA √ 3 x 480 V Maximum Short Circuit Line Current = Full Load Amps = 90 Amps 5% 5% 1,800 Amps The breaker or fuse would have a minimum interrupting rating of 1,800 amps at 480 volts. NOTE: The secondary voltage is not used in the calculation. The reason is the primary circuit of the transformer is the only winding being interrupted. 21. Can Single Phase Transformers be used for Three Phase applications? Yes. Three phase transformers are sometimes not readily available whereas single phase transformers can generally be found in stock. Three single phase transformers can be used in delta connected primary and wye or delta connected secondary. They should never be connected wye primary to wye secondary, since this will result in unstable secondary voltage. The equivalent three phase capacity when properly connected of three single phase transformers is three times the nameplate rating of each single phase transformer. For example: Three 10 kVA single phase transformers will accommodate a 30 kVA three phase load. 22. Does ACME provide “Zig-Zag” Grounding Transformers? Yes. Please refer to Page 31 for a special diagram which can be used to connect standard single phase off-the-shelf transformers in a three phase zig-zag manner. This system can be used for either grounding or developing a fourth wire from a three phase neutral. An example would be to change a 480 V — three phase — three wire system to a 480Y/277 V — three phase — four wire system. 23. What color are ACME Dry-Type Transformers? ASA 61 (NEMA) light gray is used on all enclosed transformers from .050 to 1000 kVA. 24. How do you select a transformer to operate in an ambient higher than 40° centigrade? When the ambient exceeds 40°C use the following chart for de-rating standard transformers. Maximum Ambient Temperature 40°C (104°F) 50°C (122°F) 60°C (140°F) 26. A re ACME Transformers shown in this catalog U.L. Listed? All of the transformers, with few exceptions, are listed by Underwriters’ Laboratories and have met their rigorous requirements. We are also prepared to have transformers, which are not presently listed, submitted for listing to Underwriters’ upon the customer’s request. Please contact the factory for details. 27. Is CSA certification available for transformers shown in this catalog? Most ACME transformers shown in this catalog are certified by Canadian Standards Association. They have been designed and tested in accordance with the latest specifications. Please contact the factory if further details are required. 28. What is BIL and how does it apply to transformers listed in this catalog? BIL is an abbreviation for Basic Impulse Level. Impulse tests are dielectric tests that consist of the application of a high frequency steep wave front voltage between windings, and between windings and ground. The Basic Impulse Level of a transformer is a method of expressing the voltage surge (lightning, switching surges, etc.) that a transformer will tolerate without breakdown. All transformers manufactured in this catalog, 600 volts and below, will withstand the NEMA standard BIL rating, which is 10 KV. This assures the user that he will not experience breakdowns when his system is properly protected with lightning arrestors or similar surge protection devices. 29. What is polarity, when associated with a transformer? Polarity is the instantaneous voltage obtained from the primary winding in relation to the secondary winding. Transformers 600 volts and below are normally connected in additive polarity — that is, when tested the terminals of the high voltage and low voltage windings on the left hand side are connected together, refer to diagram below. This leaves one high voltage and Maximum Percentage of Loading 100% 92% 84% Instead of ordering custom built transformers to operate in ambients higher than 40°C, it is more economical to use a standard transformer of a larger kVA rating. 8 25. Can transformers listed in this catalog be reconnected as autotransformers to increase their kVA rating? Several standard single phase transformers listed in this catalog can be connected as autotransformers. The kVA capacity will be greatly increased when used as an autotransformer, in comparison to the nameplate kVA as an insulating transformer. Examples of autotransformer applications are changing 600 volts to 480 volts in either single phase or three phase; changing 480 volts to 240 volts single or three phase or vice versa; or the developing of a fourth wire (neutral) from a 480 volt three phase three wire system for obtaining 277 volts single phase. This voltage is normally used for operating fluorescent lamps or similar devices requiring 277 volts. For further details showing kVA and voltage combinations for various autotransformer connections refer to Page 30 and 31 in this catalog. H1 H2 240 VOLT INPUT ADDITIVE POLARITY VOLT METER 120 VOLT OUTPUT x2 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com x1 360 VOLT READING 1 DRY-TYPE DISTRIBUTION TRANSFORMERS one low voltage terminal unconnected. When the transformer is excited, the resultant voltage appearing across a voltmeter will be the sum of the high and low voltage windings. This is useful when connecting single phase transformers in parallel for three phase operations. Polarity is a term used only with single phase transformers. 30. What is exciting current? Exciting current, when used in connection with transformers, is the current or amperes required for excitation. The exciting current on most lighting and power transformers varies from approximately 10% on small sizes of about 1 kVA and smaller to approximately .5% to 4% on larger sizes of 750 kVA. The exciting current is made up of two components, one of which is a real component and is in the form of losses or referred to as no load watts; the other is in the form of reactive power and is referred to as kVAR. 31. Will a transformer change Three Phase to single phase? A transformer will not act as a phase changing device when attempting to change three phase to single phase. There is no way that a transformer will take three phase in and deliver single phase out while at the same time presenting a balanced load to the three phase supply system. There are, however, circuits available to change three phase to two phase or vice versa using standard dual wound transformers. Please contact the factory for two phase applications. 32. Can air cooled transformers be applied to motor loads? This is an excellent application for air cooled transformers. Even though the inrush or starting current is five to seven times normal running current, the resultant lower voltage caused by this momentary overloading is actually beneficial in that a cushioning effect on motor starting is the result. The tables on Pages 11 and 12 illustrate some typical transformer requirements for use with motor applications. 33. How is an Acme Drive Isolation Transformer (DIT) different than a General Purpose Tranformer? DITs, as the name implies, are designed to be used with motor drives (AC and DC) and to provide isolation from the service line. They are specifically designed to withstand the “short circuit like” duty imposed by the firing of the thyristors. Harmonics generated by drives create added loads on the transformer. Therefore, it is important that a transformer of equal or greater kVA to that recommended by the drive manufacturer be installed for a particular motor application. voltage is low the torque and the horsepower of the motor will drop proportionately to the square of the voltage. For example: If the voltage were to drop to 70% of nominal, then motor horsepower and torque would drop to 70 % squared or 49% of the motor nameplate rating. If the motor is used for starting a high torque load, the motor may stay at approximately 50% of normal running speed as illustrated by the graph below: SPEED (PERCENT OF SYNCHROUS SPEED) SECTION 100 80 60 STALL ZONE 40 20 50 100 150 200 250 TORQUE (PERCENT OF FULL LOAD TORQUE) SPEED vs TORQUE FOR A TYPICAL THREE PHASE INDUCTION TYPE SQUIRREL CAGE MOTOR The underlying problem is low voltage at the motor terminals. If the ampere rating of the motor and transformer overcurrent device falls within the motor’s 50% RPM draw requirements, a problem is likely to develop. The overcurrent device may not open under intermediate motor ampere loading conditions. Overheating of the motor and/or transformer would occur, possibly causing failure of either component. This condition is more pronounced when one transformer is used to power one motor and the running amperes of the motor is in the vicinity of the full load ampere rating of the transformer. The following precautions should be followed: (1) When one transformer is used to operate one motor, the running amperes of the motor should not exceed 65% of the transformer’s full load ampere rating. (2) If several motors are being operated from one transformer, avoid having all motors start at the same time. If this is impractical, then size the transformer so that the total running current does not exceed 65% of the transformer’s full load ampere rating. NOTE: If motor is to be started more than once per hour add 20% additional kVA. 35. W hy are Small Distribution Transformers not used for Industrial Control Applications? Industrial control equipment demands a momentary overload capacity of three to eight times normal capacity. This is most prevalent in solenoid or magnetic contactor applications where inrush currents can be three to eight times as high as normal sealed or holding currents but still maintain normal voltage at this momentary overloaded condition. Distribution transformers are designed for good regulation up to 100 percent loading, but their output voltage will drop rapidly on momentary overloads of this type making them unsuitable for high inrush applications. Care should be exercised in sizing a transformer for an induction type squirrel cage motor as when it is started, the lock rotor amperage is approximately 5 to 7 times the running load amperage. This severe starting overload will result in a drop of the transformer output voltage. When the Industrial control transformers are designed especially for maintaining a high degree of regulation even at eight times normal load. This results in a larger and generally more expensive transformer. For a complete listing of ACME industrial control transformers, refer to Section V. 34. How are transformers sized to operate Three Phase induction type squirrel cage motors? The minimum transformer kVA rating required to operate a motor is calculated as follows: Minimum Transformer kVA = Running Load Amperes x 1.73 x Motor Operating Voltage 1000 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 9 SECTION 1 DRY-TYPE DISTRIBUTION TRANSFORMERS 36. Can 4-Winding Single Phase Transformer be autoconnected? Yes. There are occasions where 480 volts single phase can be stepped down to 240 volts single phase by autoconnecting a standard 4-winding isolating transformer as shown in Figure 1. If connected in this manner, the nameplate kVA is doubled. For example: A 10 kVA load can be applied to a 5 kVA 4-winding transformer if connected per Figure 1. 480V H1 H3 H2 H4 X1 240V X3 X2 38. What is meant by “Balanced Loading” on Single Phase Transformer applications? Since most single phase transformers have a secondary voltage of 120/240, they will be operated as a three wire system. Care must be taken in properly distributing the load as the transformer secondary consists of 2 separate 120 volt windings. Each 120 volt winding is rated at one-half the nameplate kVA rating. For example: A 10 kVA transformer, 120/240 volt secondary is to service an 8 kVA load at 240 volts and two 1 kVA loads at 120 volts each. X4 B A Figure 1 8 KVA C 37. What about balanced loading on Three Phases? Each phase of a three phase transformer must be considered as a single phase transformer when determining loading. For example: A 45 kVA three phase transformer with a 208Y/120 volt secondary is to service 4 loads at 120 volts single phase each. These loads are 10 kVA, 5 kVA, 8 kVA,and 4 kVA. B A Enclosure Definitions Type 1 Enclosures — are intended for indoor use, primarily to provide a degree of protection against contact with the enclosed equipment. Type 2 Enclosures — are intended for indoor use, primarily to provide a degree of protection against limited amounts of falling water and dirt. Type 3R Enclosures — are intended for outdoor use, primarily to provide a degree of protection against falling rain, sleet and external ice formation. 10 KVA 10 8 KVA 5 KVA C 4 KVA INCORRECT WAY: If the incorrect method is used, winding A will be loaded at 6 kVA, and winding B will be loaded at 4 kVA. These do total 10 kVA but, since each winding is only rated at 5 kVA (1/2 of nameplate rating), we have an overloaded transformer and a certain failure. 120V 120V 1 KVA 240V 8 KVA 240V 8 KVA 1 KVA CORRECT WAY: A 120V 1 KVA 1 KVA Definitions Pertaining to Enclosures Ventilated — means constructed to provide for circulation of external air through the enclosure to remove excess heat, fumes or vapors. Non-Ventilated — means constructed to provide no intentional circulation of external air through the enclosure. Indoor Locations — are those areas protected from exposure to the weather. Outdoor Locations — are those areas exposed to the weather. Hazardous (Classified) Locations — are those areas, which may contain hazardous (classified) materials in sufficient quantity to create an explosion. See Article 500 of The National Electrical Code. 4 KVA (NEUTRAL) 45 kVA = 15 kVA per phase 3 phase If incorrect method is used, phase B will have an 18 kVA load which is 3 kVA above its normal capacity of 15 kVA and failure will result even though we only have a total load of 27 kVA on a 45 kVA transformer. 5 KVA CORRECT WAY: Note: that maximum loading on any phase does not exceed 10 kVA. Each phase has a 15 kVA capacity. 10 KVA (NEUTRAL) B 120V INCORRECT WAY: 39. What are typical applications for transfomers? ACME transformers should be specified to: (1) Distribute power at high voltage. (2) Eliminate double wiring. (3) O perate 120 volt equipment from power circuits. (4) Insulate circuits/establish separately derived circuits. (5) Provide 3-wire secondary circuits. (6) Buck and Boost (See Section VII). (7) P rovide electrostatic shielding for transient noise protection. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 1 DRY-TYPE DISTRIBUTION TRANSFORMERS Steps for Selecting the Proper Transformer SINGLE PHASE LOADS TABLE 1 1. Determine electrical load A. Voltage required by load. B. Amperes or kVA capacity required by load. C. Frequency in Hz (cycles per second). D. Verify load is designed to operate on a single phase supply. All of the above information is standard data normally obtained from equipment nameplates or instruction manuals. Full Load Current in Amperes– Single Phase Circuits 2. Determine supply voltage A. Voltage of supply (source). B. Frequency in Hz (cycles per second). The frequency of the line supply and electrical load must be the same. Select single phase transformer designed to operate at this frequency, having a primary (input) equal to the supply voltage and a secondary (output) equal to the voltage required by the load. .750 6.3 3.6 3.1 2.7 2.0 1.7 1.6 1.3 3. If the load nameplate expresses a rating in kVA, a transformer can be directly selected from the charts. Choose from a group of transformers with primary and secondary voltages matching those you have just determined. A. Select a transformer with a standard kVA capacity equal to or greater than kVA 120V 208 V 240V 277 V 380V 440V 480V 600V .050 0.4 0.2 0.2 0.2 0.1 0.1 0.1 0.1 .100 0.8 0.5 0.4 0.3 0.2 0.2 0.2 0.2 .150 1.2 0.7 0.6 0.5 0.4 0.3 0.3 0.3 .250 2.0 1.2 1.0 0.9 0.6 0.5 0.5 0.4 .500 4.2 2.4 2.1 1.8 1.3 1.1 1.0 0.8 1 8.3 4.8 4.2 3.6 2.6 2.3 2.1 1.7 1.5 12.5 7.2 6.2 5.4 3.9 3.4 3.1 2.5 2 16.7 9.6 8.3 7.2 5.2 4.5 4.2 3.3 3 25 14.4 12.5 10.8 7.9 6.8 6.2 5.0 5 41 24.0 20.8 18.0 13.1 11.3 10.4 8.3 7.5 62 36 31 27 19.7 17 15.6 12.5 10 83 48 41 36 26 22.7 20.8 16.7 15 125 72 62 54 39 34 31 25 25 208 120 104 90 65 57 52 41 37.5 312 180 156 135 98 85 78 62 50 416 240 208 180 131 114 104 83 that needed to operate the load. B. Primary taps are available on most models to compensate for line voltage variations. (Refer to question #2 in the Transformer Questions and Answers Section on page 6.) C. When load ratings are given only in amperes, tables 1 and 2 or the following formulas may be used to determine proper kVA size for the required transformer. (1) To determine kVA when volts and amperes are known: kVA = Volts x Amps 1000 (2) To determine Amperes when kVA and volts are known: kVA x 1000 Amps = Volts 75 625 360 312 270 197 170 156 125 100 833 480 416 361 263 227 208 166 167 1391 802 695 602 439 379 347 278 250 2083 1201 1041 902 657 568 520 416 TABLE 2 Full Load Amperes Single Phase A.C. Motors ① Min. Horse- 115 V 208 V 230 V Trans power former kVA 1/6 4.4 2.4 2.2 .53 1 4 Single Phase Example 1 3 Question: Select a transformer to meet the following conditions. Load is single phase lighting using incandescent lamps. Each fixture requires 1.3 amps @ 120 volts, 1 phase, 60 Hz, power factor of unity. The installation requires 52-100 watt fixtures. The desired circuit distributing power to the light fixtures is 120/240 volt, three wire, single phase. The supply voltage is 460 volt, 3 phase. 1 2 3 4 Answer: Compute the kVA required. 1.3 amps x 120 volts = .156 kVA 1000 For each lighting fixture Always use amps x volts to compute VA, never use lamp wattage. .156 kVA/ Fixture x 52 Fixture = 8.11 kVA. The two sizes (kVA) nearest 8.11 kVA are 7.5 kVA and 10 kVA. Use the 10 kVA. This will not overload the transformer and allows some capacity, 1.89 kVA, for future loads. Since the supply is 460 V (not 480 V) use the 456 V tap. This will produce approximately 120 volts on output. If the tap is not used, the output will be 115 V compared to the desired 120 V. Note the transformer selected is single phase but the supply is 480 V, 3 phase. Single phase is obtained by using any 2 wires of the 3 phase supply. / 5.8 3.2 2.9 .70 / 7.2 4.0 3.6 .87 / 9.8 5.4 4.9 1.18 / 13.8 7.6 6.9 1.66 1 16 8.8 8 1.92 1.5 20 11.0 10 2.40 2 24 13.2 12 2.88 3 34 18.7 17 4.10 5 56 30.8 28 6.72 7.5 80 44 40 9.6 10 100 55 50 12.0 ① When motor service factor is greater than 1, increase full load amps proportionally. Example: If service factor is 1.15, increase above amp values by 15%. 1 Phase kVA = Volts x Amps 1000 NOTE: If motors are started more than once per hour, increase minimum transformer kVA by 20%. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 11 SECTION 1 DRY-TYPE DISTRIBUTION TRANSFORMERS THREE PHASE LOADS 1. Determine electrical load A. Voltage required by load. B. Amperes or kVA required by load. C. Frequency in Hz (cycles per second). D. Verify load is designed to operate on three phase. All the above information is standard data normally obtained from equipment nameplates or instruction manuals. 2. Determine supply voltage A. Voltage of supply (source). B. Frequency in Hz (cycles per second). The frequency of the line supply and electrical load must be the same. A three phase transformer is selected which is designed to operate at this frequency having a primary (input) equal to the supply voltage and a secondary (output) equal to the voltage required by the load. 3. If the load nameplate expresses a rating in kVA, a transformer can be directly selected from the charts. Choose from the group of transformers with primary and secondary voltages matching that which you have just determined. A. Select a transformer with a standard kVA capacity equal to or greater than that needed to operate the load. B. Primary taps are available on most models to compensate for line voltage variations. (Refer to question #2 in the Transformer Questions and Answers Section on page 6.) C. When load ratings are given only in amperes, tables 3 and 4 or the following formulas may be used to determine proper kVA size for the required transformer. (1) To determine three phase kVA when volts and amperes are known: Three Phase kVA = Volts x Amps x 1.73 1000 (2) To determine Amperes when kVA and volts are known: 3 Phase kVA x 1000 Amps = Volts x 1.73 Three Phase Example Question: Select a transformer to fulfill the following conditions. Load is a three phase induction motor, 25 horsepower @ 240 volts, 60 Hz and a heater load of 4 kilowatts @ 240 volts single phase. The supply voltage is 480Y/277, three phase, 4 wire. Answer: Compute the kVA required. Motor — From table 4 the current is 68 amps. 240 volts x 68 amps x 1.73 = 28.2 kVA 1000 (The kVA can also be obtained from table 4). Heater — 4 kVA A three phase transformer must be selected so that any one phase is not overloaded. Each phase should have the additional 4 kVA rating required by the heater even though the heater will operate on one phase only. So, the transformer should have a minimum kVA rating of 28.2 + 4 + 4 + 4 or 40.2 kVA. Refer to the appropriate selection chart. A 480 delta primary — 240 delta secondary transformer may be used on a 4 wire, 480Y/277 volt supply. The fourth wire (neutral) is not connected to the transformer. To not overload the transformer, a 45 kVA transformer should be selected. NOTE: Any two wires of the 240 volts, 3 phase developed by the secondary of the transformer may be used to supply the heater. Any 2 wires of a 3 phase system is single phase. 12 TABLE 3 Full Load Current in Amperes– Three Phase Circuits kVA 208 V 240 V 380 V 440 V 480 V 600 V 4.6 3.9 3.6 2.9 4.5 12.5 3 8.3 10.8 6.8 7.2 5.9 5.4 4.3 6 16.6 14.4 7.8 7.2 5.8 9 25 21.6 13.7 11.8 10.8 9.1 8.6 15 41 36 22.8 19.6 18.0 14.4 22.5 62 54 34.2 29 27 21.6 30 83 72 45.6 39 36 45 124 108 68.4 59 54 43 75 208 180 114 98 90 72 112.5 312 270 171 147 135 108 150 416 360 228 196 180 144 225 624 541 342 294 270 216 300 832 721 456 392 360 288 500 1387 1202 760 655 601 481 750 2081 1804 1139 984 902 721 1000 2775 1312 1202 962 2405 1519 28 TABLE 4 Full Load Amperes Three Phase A.C. Motors ① Min. Horse- 208 V 230 V 460 V 575 V Trans power former kVA / 2.2 2.0 1 2 1.0 0.8 0.9 3/4 3.1 2.8 1.4 1.1 1 4.0 3.6 1.8 1.4 1.5 1.2 2 7.5 6.8 3.4 2.7 2.7 3 10.7 9.6 4.8 3.9 3.8 5 16.7 15.2 7.6 6.1 6.3 10 31 28 14 11 11.2 15 46 42 21 17 16.6 20 59 54 27 22 21.6 25 75 68 34 27 26.6 30 88 80 40 32 32.4 40 114 104 52 41 43.2 50 143 130 65 52 52 60 170 154 77 62 64 75 211 192 96 100 273 248 124 99 103 125 342 312 156 125 130 150 396 360 180 144 150 200 528 480 240 192 200 77 80 ① When motor service factor is greater than 1, increase full load amps proportionally. Example: If service factor is 1.15, increase above amp values by 15%. Volts x Amps x 1.73 3 Phase kVA = 1000 NOTE: If motors are started more than once per hour, increase minimum transformer kVA by 20%. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 1 DRY-TYPE DISTRIBUTION TRANSFORMERS UL-3R Enclosures ENCAPSULATED SINGLE PHASE, .05 to .150 kVA FEATURES UL listed, CSA certified and UL-3R enclosure meets or exceeds all listing criteria including NEMA, ANSI and OSHA standards. n Easy and convenient installation to meet your requirements, the transformer can be mounted in any position. n Long Life UL class 130°C insulation system. Transformers can be banked for three phase service. n Large wiring compartment, no conduit or pull boxes required. Front access for wiring ease. Wiring compartment remains cool. n Completely enclosed UL-3R enclosure for indoor/outdoor service. Rugged non-ventilated construction. n Plenty of knockouts for multi-directional entry. n All copper lead wire terminations. n Ground studs for use with non-metallic conduit. n ENCAPSULATED SINGLE PHASE, .250 to 25 kVA n Installation keyhole mounting slots for mounting bolts prior to installation. Mounting slots are accessible from the front. Lifting ears are included on 3 to 25 kVA units. iring flexible copper leadwire terminations for W easy connections outside the front access wiring compartment. Dual size knockouts in both sides and the bottom of the wiring compartment for greater wiring convenience and flexibility. n FEATURES UL listed, CSA certified and UL-3R enclosures meets or exceeds all listing criteria including NEMA, ANSI and OSHA standards. n Shielded for cleaner power. n Encapsulated and completely enclosed design electrical grade silica and resin compounds completely enclose the core and coil to seal out all moisture and air. UL Type 3R enclosure for indoor or outdoor service. Encapsulation eliminates corrosion and insulation deterioration. n Quiet operation with sound levels well below NEMA standards. n Long life UL class 155°C insulation system. 115°C rise thru .750 kVA; 180°C insulation system, 115°C rise, 1 kVA and above. n ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 13 SECTION 1 DRY-TYPE DISTRIBUTION TRANSFORMERS Shielded Power in Many Design Styles ENCAPSULATED THREE PHASE 3 to 75 kVA 316 STAINLESS STEEL TRANSFORMERS FEATURES 3R enclosure. n Encapsulated construction. n Single phase: 0.25 – 25 kVA. Three phase: 3 – 7.5 kVA. n Core and Coil assembly completely encapsulated in polyester or epoxy seals out all moisture, eliminating corrosion and deterioration of insulation. n Electrostatic shielding. n APPLICATIONS FEATURES UL listed, CSA certified and UL-3R enclosure meets or exceeds all listing criteria including NEMA, ANSI and OSHA standards. n UL Class 180°C insulation system. 115°C rise. n Extra large front access wiring compartment through 9 kVA; top access through 75 kVA for easier installation and cooler case temperatures. n Harsh industrial locations n Corrosive chemical exposure n Waste water treatment facilities n Coastal or marine applications with high salt mist n Any application where painted cold roll steel is not adequate n Completely enclosed — suitable for indoor/outdoor service. Consult selection charts for details. Excellent for dust or lint laden atmosphere. n Encapsulated — electrical grade silica and resin compound completely encloses the core and coil. Encapsulation seals out all moisture and air, eliminating corrosion and insulation deterioration. n High efficiency and excellent regulation. n Sound levels below NEMA standards. n Keyhole mounting slots permit installation of mounting bolts prior to hanging transformer and are accessible from the front. Lifting ears for easy installation. n n Wiring connections can be made outside of wiring compartment due to the use of flexible leads. n 3 -9 kVA provided with dual size knockouts in sides and bottom of wiring compartment. Termination — copper lead wire. n Electrostatic shielding provided on all 60 Hz isolation transformers. n NOTE: Units above 15 kVA apply to Groups F and K. 14 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 1 DRY-TYPE DISTRIBUTION TRANSFORMERS VENTILATED SINGLE PHASE 37.5 to 250 kVA THREE PHASE 25 to 1000 kVA FEATURES With weather shield, UL Type 3R enclosure type 2 enclosure without weather shield. UL listed and CSA certified. n n UL Class 220°C insulation system, 150°C rise. Extra large wiring compartment for easier installation and cooler case temperatures. n NEMA standard bus bar terminals, no special tools needed to make clearly marked connections. Tap changing easily accomplished with jumpers. n Aluminum windings for increased insulation life, cooler operation, lower losses. n n Noise and vibration isolating pads standard to assure quiet operation. Large permanently legible nameplates on front. n Single phase units can be banked for 3 phase service. n All units have ground studs for use with non-metallic conduit. n Suitable for wall or “trapeze” mounting. Wall brackets are available for units up to 50 kVA single and 75 kVA three phase. n Other models are available with class 220°C insulation and either 115°C or 80°C rise operating temperature. Refer to Opti-Miser ® Section. n Termination — single phase 37.5 to 100 kVA, copper bus; 167 to 250 kVA, aluminum bus. Three phase 27 to 225 kVA, copper bus; Groups D, G & J 30 to 225 kVA and all 275 to 1000 kVA, aluminum bus. n n Electrostatic shielding provided on all 60 Hz isolation transformers. Not available on Groups D1 and G. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 15 T ransforming the way we serve our customers T ransforming the definition of customer service 8 Regional Distribution Centers supporting multi-million dollar inventory levels Multiple World-class manufacturing facilities Industry leading Technical Support Department and NEW fully searchable online catalog General Purpose Transformers • CSL-3/NEMA Premium Transformers • Harmonic Mitigating Transformers • Non-Linear Load Transformers Drive Isolation Transformers • Line Reactors • Buck Boost Transformers • Constant Voltage Regulators…and more Follow us on 16 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 1 DRY-TYPE DISTRIBUTION TRANSFORMERS SELECTION CHARTS SINGLE PHASE GROUP I 240 X 480 PRIMARY VOLTS — 120/240 SECONDARY VOLTS — FOUR WINDINGS — 1Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 ① .05 T153004 6.41 (16.3) 3.14 (8.0) 3.05 (7.7) 4 (1.8) W 0.875 (2.2) NA 1–A ① .10 T153005 7.16 (18.2) 3.89 (9.9) 3.67 (9.3) 5 (2.3) W 0.875 (2.2) NA 1–A ① .15 T153006 7.16 (18.2) 3.89 (9.9) 3.67 (9.3) 7 (3.2) W 0.875 (2.2) NA 1–A ① .25 T253007S 8.68 (22.0) 4.08 (10.4) 3.88 (9.9) 10 (4.5) W 0.50-0.75 (1.3-1.9) NA 2–B ① .50 T253008S 9.06 (23.0) 4.37 (11.1) 4.20 (10.7) 15 (6.8) W 0.50-0.75 (1.3-1.9) NA 2–B ① .75 T253009S 9.68 (24.6) 4.75 (12.1) 4.50 (11.4) 19 (8.6) W 0.50-0.75 (1.3-1.9) NA 2–B 1.00 T253010S 10.50 (26.7) 5.50 (14.0) 5.13 (13.0) 24 (10.9) W 0.50-0.75 (1.3-1.9) NA 2–B 1.50 T253011S 11.62 (29.5) 5.50 (14.0) 5.13 (13.0) 30 (13.6) W 0.50-0.75 (1.3-1.9) NA 2–B 2.00 T253012S 13.00 (33.0) 5.50 (14.0) 5.13 (13.0) 38 (17.2) W 0.50-0.75 (1.3-1.9) NA 2–B 3.00 T253013S 11.50 (29.2) 10.31 (26.2) 7.13 (18.1) 55 (24.9) W 0.75-1.25 (1.9-3.2) NA 2–C 3.00 T2530134S 11.50 (29.2) 10.31 (26.2) 7.13 (18.1) 55 (24.9) W 0.75-1.25 (1.9-3.2) NA 3–C 5.00 T253014S 14.38 (36.5) 10.31 (26.2) 7.13 (18.1) 75 (34.0) W 0.75-1.25 (1.9-3.2) NA 2–C 5.00 T2530144S 14.38 (36.5) 10.31 (26.2) 7.13 (18.1) 75 (34.0) W 0.75-1.25 (1.9-3.2) NA 3–C 7.50 T2535153S 15.19 (38.6) 13.50 (34.3) 10.84 (27.5) 115 (52.2) W 0.75-1.25 (1.9-3.2) NA 4–D 10.00 T2535163S 15.19 (38.6) 13.50 (34.3) 10.84 (27.5) 125 (56.7) W 0.75-1.25 (1.9-3.2) NA 4–D 15.00 T2535173S 16.94 (43.0) 14.12 (35.9) 11.59 (29.4) 170 (77.1) W 1.00-1.50 (2.5-3.8) NA 4–D 25.00 T2535183S 18.44 (46.8) 16.13 (41.0) 13.34 (33.9) 250 (113.0) W 1.00-1.50 (2.5-3.8) NA 4–D 37.50 TP530193S 25.50 (64.8) 24.39 (61.9) 19.37 (49.2) 280 (127.0) F ② NA WSA1 5–E 50.00 TP530203S 25.50 (64.8) 24.39 (61.9) 19.37 (49.2) 350 (158.8) F ② NA WSA1 5–E 75.00 TP530213S 35.47 (90.1) 31.90 (81.0) 26.88 (68.3) 430 (195.0) F NA WSA3 5–E 100.00 TP530223S 41.52 (105.5) 32.90 (83.6) 29.87 (75.9) 525 (238.0) F NA WSA4 5–E 167.00 TP530233S 45.60 (115.8) 39.50 (100.3) 35.50 (90.2) 1050 (476.3) F NA WSA5 5–E 250.00 TP530243S 45.60 (115.8) 39.50 (100.3) 35.50 (90.2) 1440 (653.2) F NA WSA5 5–E Notes: 0.05 through 25.0 kVA encapsulated (exempt from TP1), 37.5 through 250.0 kVA TP1 compliant GROUP I – 316SS 316 STAINLESS STEEL 240 X 480 PRIMARY VOLTS — 120/240 SECONDARY VOLTS — FOUR WINDINGS — 1Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth 0.25 T253007SS 8.68 (22.0) 4.08 (10.4) 3.88 (9.9) 10 (4.5) W NA Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 NA 2-B 0.50 T253008SS 9.06 (23.0) 4.37 (11.1) 4.20 (10.7) 15 (6.8) W NA NA 2-B 0.75 T253009SS 9.68 (24.6) 4.75 (12.1) 4.50 (11.4) 19 (8.6) W NA NA 2-B 1.00 T253010SS 10.50 (26.7) 5.50 (14.0) 5.13 (13.0) 24 (10.9) W NA NA 2-B 1.50 T253011SS 11.62 (29.5) 5.50 (14.0) 5.13 (13.0) 30 (13.6) W NA NA 2-B 2.00 T253012SS 13.00 (33.0) 5.50 (14.0) 5.13 (13.0) 38 (17.2) W NA NA 2-B 3.00 T253013SS 11.50 (29.2) 10.31 (26.2) 7.13 (18.1) 55 (24.9) W NA NA 3-C 5.00 T253014SS 14.38 (36.5) 10.31 (26.2) 7.13 (18.1) 75 (34.0) W NA NA 3-C 7.50 T253515SS 15.19 (38.6) 13.50 (34.3) 10.84 (27.5) 115 (52.2) W NA NA 4-D 10.00 T253516SS 15.19 (38.6) 13.50 (34.3) 10.84 (27.5) 125 (56.7) W NA NA 4-D 15.00 T253517SS 16.94 (43.0) 14.12 (35.9) 11.59 (29.4) 170 (77.1) W NA NA 4-D 25.00 T253518SS 18.44 (46.8) 16.13 (41.0) 13.34 (33.9) Notes: 0.25 through 25.0 kVA encapsulated (exempt from TP1) 250 (113.0) W NA NA 4-D ① Suitable for 50/60 Hz. ② Wall mounting brackets are available for these sizes, refer to page 133. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 17 SECTION GROUP IA 1 DRY-TYPE DISTRIBUTION TRANSFORMERS 240 X 480 PRIMARY VOLTS — COPPER WINDINGS — 120/240 SECONDARY VOLTS — FOUR WINDINGS — 1Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 7.50 TC535153S 15.19 (38.6) 13.50 (34.3) 10.84 (27.5) 100 (45.4) W 0.75-1.25 (1.9-3.2) NA 4–D 10.00 TC535163S 15.19 (38.6) 13.50 (34.3) 10.84 (27.5) 120 (54.4) W 0.75-1.25 (1.9-3.2) NA 4–D 15.00 TC535173S 16.94 (43.0) 14.12 (35.9) 11.59 (29.4) 160 (72.6) W 1.00-1.50 (2.5-3.8) NA 4–D 25.00 TC535183S 18.44 (46.8) 16.13 (41.0) 13.34 (33.9) 250 (113.0) W 1.00-1.50 (2.5-3.8) NA 4–D 37.50 TPC530193S 25.50 (64.8) 24.39 (61.9) 19.37 (49.2) 295 (133.8) F ② NA WSA1 5–E 50.00 TPC530203S 25.50 (64.8) 24.39 (61.9) 19.37 (49.2) 378 (172.0) F ② NA WSA1 5–E Notes: 7.5 through 25.0 kVA encapsulated (exempt from TP1), 37.5 through 50.0 kVA TP1 compliant GROUP II NON-VENTILATED TRANSFORMERS — 240 X 480 PRIMARY VOLTS — 120/240 SECONDARY VOLTS — FOUR WINDINGS — 1Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth 37.50 TE2530193S 35.47 (90.1) 31.90 (81.0) 26.90 (68.3) 430 (195.0) F ② NA NA 5–H F ② NA NA 5–H 50.00 TE2530203S 35.47 (90.1) 31.90 (81.0) 26.90 (68.3) 430 (195.0) 75.00 TE2A530213S 35.47 (90.1) 31.90 (81.0) 26.90 (68.3) 525 (238.0) F NA NA 5–H 100.00 TE1530223S 42.00 (106.7) 40.00 (101.6) 30.00 (76.2) Notes: 37.5 through 100.0 kVA non-ventilated (exempt from TP1) 775 (352.0) F NA NA 5–H ① Suitable for 50/60 Hz. ② Wall mounting brackets are available for these sizes, refer to page 133. 18 Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 1 DRY-TYPE DISTRIBUTION TRANSFORMERS GROUP IV 600 PRIMARY VOLTS — 120/240 SECONDARY VOLTS — THREE WINDINGS — 1Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth Weather Wiring Diagrams & Shield Design Figures P/N Page 122 ① .05 T153104 6.41 (16.3) 3.14 (8.0) 3.05 (7.7) 4 (1.8) W 0.875 (2.2) NA ① .10 T153105 7.16 (18.2) 3.89 (9.9) 3.67 (9.3) 5 (2.3) W 0.875 (2.2) NA 8–A ① .15 T153106 7.16 (18.2) 3.89 (9.9) 3.67 (9.3) 7 (3.2) W 0.875 (2.2) NA 8–A ① .25 T253107S 8.68 (22.0) 4.08 (10.4) 3.88 (9.9) 10 (4.5) W 0.50-0.75 (1.3-1.9) NA 9–B ① .50 T253108S 9.06 (23.0) 4.37 (11.1) 4.20 (10.7) 15 (6.8) W 0.50-0.75 (1.3-1.9) NA 9–B ① .75 T253109S 9.68 (24.6) 4.75 (12.1) 4.50 (11.4) 19 (8.6) W 0.50-0.75 (1.3-1.9) NA 9–B 1.00 T253110S 10.50 (26.7) 5.50 (14.0) 5.13 (13.0) 24 (10.9) W 0.50-0.75 (1.3-1.9) NA 9–B 1.50 T253111S 11.62 (29.5) 5.50 (14.0) 5.13 (13.0) 30 (13.6) W 0.50-0.75 (1.3-1.9) NA 9–B 2.00 T253112S 13.00 (33.0) 5.50 (14.0) 5.13 (13.0) 38 (17.2) W 0.50-0.75 (1.3-1.9) NA 9–B 3.00 T2531131S 11.50 (29.2) 10.31 (26.2) 7.13 (18.1) 55 (24.9) W 0.75-1.25 (1.9-3.2) NA 5.00 T2531141S 14.38 (36.5) 10.31 (26.2) 7.13 (18.1) 75 (34.0) W 0.75-1.25 (1.9-3.2) NA 10–C 7.50 T2536151S 15.19 (38.6) 13.50 (34.3) 10.84 (27.5) 115 (52.2) W 0.75-1.25 (1.9-3.2) NA 10–D 10.00 T2536161S 15.19 (38.6) 13.50 (34.3) 10.84 (27.5) 125 (56.7) W 0.75-1.25 (1.9-3.2) NA 10–D 15.00 T2536171S 16.94 (43.0) 14.12 (35.9) 11.59 (29.4) 170 (77.1) W 1.00-1.50 (2.5-3.8) NA 10–D 25.00 T2536181S 18.44 (46.8) 16.13 (41.0) 13.34 (33.9) 250 (113.0) W 1.00-1.50 (2.5-3.8) NA 10–D 37.50 TP531193S 25.50 (64.8) 24.40 (62.0) 19.40 (49.3) 275 (125.0) F ② NA WSA1 11-E 50.00 TP531203S 29.90 (76.0) 28.15 (71.5) 22.37 (56.8) 340 (154.0) F ② NA WSA2 11–E 75.00 TP531213S 35.47 (90.0) 31.90 (81.0) 26.88 (68.3) 430 (195.0) F NA WSA3 8–A 10–C 11-E 100.00 TP531223S 41.52 (105.5) 32.90 (83.6) 29.87 (75.9) 525 (238.0) F NA WSA4 11-E 167.00 TP531233S 45.60 (115.8) 39.5 (100.3) 35.5 (90.2) 1050 (476.3) F NA WSA5 11-E Notes: 0.05 kVA through 25.0 kVA encapsulated (exempt from TP1), 37.5 through 167.0 kVA C802 compliant GROUP V 208 PRIMARY VOLTS — 120/240 SECONDARY VOLTS — THREE WINDINGS — 1Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 37.5 TP536491S 25.48 (64.7) 24.39 (62.0) 19.37 (49.2) 257 (117.0) F ② N/A WSA1 58–E 50.0 TP536503S 25.48 (64.7) 24.39 (62.0) 19.37 (49.2) 340 (154.2) F ② N/A WSA1 17–E 75.0 TP536513S 35.40 (89.9) 31.90 (81.0) 26.88 (68.2) 420 (190.5) F ② N/A WSA3 17–E Notes: 1.0 kVA through 25.0 kVA encapsulated (exempt from TP1), 37.5 through 75 kVA TP1 compliant ① Suitable for 50/60 Hz. ② Wall mounting brackets are available for these sizes, refer to page 133. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 19 SECTION GROUP VII 1 DRY-TYPE DISTRIBUTION TRANSFORMERS 120/208/240/277 PRIMARY VOLTS –– 120/240 SECONDARY VOLTS –– 1Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 1.0 T279740S 10.50 (26.7) 5.50 (14.0) 5.13 (13.0) 23 (10.4) W 0.50-0.75 (1.3-1.9) NA 23–B 1.5 T279741S 11.62 (29.5) 5.50 (14.0) 5.13 (13.0) 30 (13.6) W 0.50-0.75 (1.3-1.9) NA 23–B 2.0 T279742S 13.00 (33.0) 5.50 (14.0) 5.13 (13.0) 37 (16.8) W 0.50-0.75 (1.3-1.9) NA 23–B 3.0 T279743S 11.50 (29.2) 10.31 (26.2) 7.13 (18.1) 55 (24.9) W 0.75-1.25 (1.9-3.2) NA 23–C 5.0 T279744S 14.38 (36.5) 10.31 (26.2) 7.13 (18.1) 75 (34.0) W 0.75-1.25 (1.9-3.2) NA 23–C 7.5 T279745S 15.19 (38.6) 13.50 (34.3) 10.84 (27.5) 105 (47.6) W 0.75-1.25 (1.9-3.2) NA 63–D 10.0 T279746S 15.19 (38.6) 13.50 (34.3) 10.84 (27.5) 124 (56.2) W 0.75-1.25 (1.9-3.2) NA 63–D 15.0 T279747S 16.94 (43.0) 14.12 (35.9) 11.59 (29.4) 171 (77.6) W 1.00-1.50 (2.5-3.8) NA 63–D 25.0 T279748S 18.44 (46.8) 16.13 (41.0) 13.34 (33.9) 261 (118.4) W 1.00-1.50 (2.5-3.8) NA 63–D GROUP VIII AUTO-TRANSFORMERS 240 PRIMARY VOLTS — 120/240 SECONDARY VOLTS — 1Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth 20 1.0 T253060 9.06 (23.0) 4.37 (11.1) 4.20 (10.7) 1.5 2.0 T253061 9.68 (24.6) 4.50 (11.4) T253062 10.50 (26.7) 5.50 (14.0) 3.0 T253063 11.62 (29.5) 5.0 T253064 13.00 (33.0) 7.5 T253065 11.50 (29.2) Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 15 (6.8) W 0.50-0.75 (1.3-1.9) NA 12–B 4.51 (11.5) 19 (8.6) W 0.50-0.75 (1.3-1.9) NA 12–B 5.13 (13.0) 24 (10.9) W 0.50-0.75 (1.3-1.9) NA 12–B 5.50 (14.0) 5.13 (13.0) 30 (13.6) W 0.50-0.75 (1.3-1.9) NA 12–B 5.50 (14.0) 5.13 (13.0) 38 (17.2) W 0.50-0.75 (1.3-1.9) NA 12–B 10.31 (26.2) 7.13 (18.1) 55 (24.9) W 0.75-1.25 (1.9-3.2) NA 12–C 10.0 T253066 15.19 (38.6) 13.50 (34.3) 10.84 (27.5) 115 (52.2) W 0.75-1.25 (1.9-3.2) NA 12–D 15.0 T253067 15.19 (38.6) 13.50 (34.3) 10.84 (27.5) 115 (52.2) W 0.75-1.25 (1.9-3.2) NA 12–D ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 1 DRY-TYPE DISTRIBUTION TRANSFORMERS GROUP IX EXPORT MODEL 190/200/208/220 X 380/400/416/440 PRIMARY VOLTS 120/240 SECONDARY VOLTS — 1Ø, 50/60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 * 1.0 TF217437S 10.50 (26.7) 5.50 (14.0) 5.13 (13.0) 24 (10.9) W 0.50-0.75 (1.3-1.9) NA 14–B * 2.0 TF217439S 13.00 (33.0) 5.50 (14.0) 5.13 (13.0) 38 (17.2) W 0.50-0.75 (1.3-1.9) NA 14–B * 3.0 TF249873S 11.50 (29.2) 10.31 (26.2) 7.13 (18.1) 55 (24.9) W 0.75-1.25 (1.9-3.2) NA 14–C * 5.0 TF252520S 14.38 (36.5) 10.31 (26.2) 7.13 (18.1) 75 (34.0) W 0.75-1.25 (1.9-3.2) NA 14–C * 7.5 TF252794S 15.19 (38.6) 13.50 (34.3) 10.84 (27.5) 115 (52.2) W 0.75-1.25 (1.9-3.2) NA 14–D * 10.0 TF252795S 15.19 (38.6) 13.50 (34.3) 10.84 (27.5) 125 (56.7) W 0.75-1.25 (1.9-3.2) NA 14–D * 15.0 TF252796S 16.94 (43.0) 14.12 (35.9) 11.59 (29.4) 170 (77.1) W 1.00-1.50 (2.5-3.8) NA 14–D * 25.0 TF252797S 18.44 (46.8) 16.13 (41.0) 13.34 (33.9) 300 (136.0) W 1.00-1.50 (2.5-3.8) NA 14–D * CE Marked GROUP X EXPORT MODEL② 190/208/220/240 x 380/416/440/480 PRIMARY VOLTS –– 120/240 SECONDARY VOLTS –– 1Ø, 50/60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 *1.0 TF279260S 10.50 (26.7) 5.50 (14.0) 5.13 (13.0) 24 (10.9) W 0.50-0.75 (1.3-1.9) NA 64–B *2.0 TF279261S 13.00 (33.0) 5.50 (14.0) 5.13 (13.0) 38 (17.2) W 0.50-0.75 (1.3-1.9) NA 64–B *3.0 TF279262S 11.50 (29.2) 10.31 (26.2) 7.13 (18.1) 55 (24.9) W 0.75-1.25 (1.9-3.2) NA 64–C *5.0 TF279263S 14.38 (36.5) 10.31 (26.2) 7.13 (18.1) 75 (34.0) W 0.75-1.25 (1.9-3.2) NA 64–C *7.5 TF279264S 15.19 (38.6) 13.50 (34.3) 10.84 (27.5) 115 (52.2) W 0.75-1.25 (1.9-3.2) NA 64–D *10.0 TF279265S 15.19 (38.6) 13.50 (34.3) 10.84 (27.5) 125 (56.7) W 0.75-1.25 (1.9-3.2) NA 64–D *15.0 TF279266S 16.94 (43.0) 14.12 (35.9) 11.59 (29.4) 170 (77.1) W 1.00-1.50 (2.5-3.8) NA 64–D *25.0 TF279267S 18.44 (46.8) 16.13 (41.0) 13.34 (33.9) 300 (136.1) W 1.00-1.50 (2.5-3.8) NA 64–D * CE Marked GROUP XI EXPORT MODEL② 190/200/208/220 x 380/400/416/440 PRIMARY VOLTS –– 110/220 SECONDARY VOLTS –– 1Ø, 50/60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 *1.0 TF279300S 10.50 (26.7) 5.50 (14.0) 5.13 (13.0) 24 (10.9) W 0.50-0.75 (1.3-1.9) NA 65–B *2.0 TF279301S 13.00 (33.0) 5.50 (14.0) 5.13 (13.0) 38 (17.2) W 0.50-0.75 (1.3-1.9) NA 65–B *3.0 TF279302S 11.50 (29.2) 10.31 (26.2) 7.13 (18.1) 55 (24.9) W 0.75-1.25 (1.9-3.2) NA 65–C *5.0 TF279303S 14.38 (36.5) 10.31 (26.2) 7.13 (18.1) 75 (34.0) W 0.75-1.25 (1.9-3.2) NA 65–C *7.5 TF279304S 15.19 (38.6) 13.50 (34.3) 10.84 (27.5) 115 (52.2) W 0.75-1.25 (1.9-3.2) NA 65–D * CE Marked ① Wall mounting brackets are available for these sizes, refer to page 133. ② Maximum exciting current 5% at 50 Hz. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 21 SECTION GROUP XII 1 DRY-TYPE DISTRIBUTION TRANSFORMERS 277/480 PRIMARY VOLTS –– 208/277 SECONDARY VOLTS –– 1Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth 0.25 GP12250S 8.68 (22.0) 4.08 (10.4) 3.88 (9.9) 12 (5.4) W 0.50-0.75 (1.3-1.9) Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 NA 78-B 0.50 GP12500S 9.06 (23.0) 4.37 (11.1) 4.20 (10.7) 19 (8.6) W 0.50-0.75 (1.3-1.9) NA 78-B 1.00 GP121000S 10.50 (26.7) 5.50 (14.0) 5.13 (13.0) 30 (13.6) W 0.50-0.75 (1.3-1.9) NA 78-B 3.00 GP123000S 11.50 (29.2) 10.31 (26.2) 7.13 (18.1) 58 (26.3) W 0.75 -1.25 (1.9-3.2) NA 78-C 5.00 GP125000S 14.38 (36.5) 10.31 (26.2) 7.13 (18.1) 80 (36.3) W 0.75 -1.25 (1.9-3.2) NA 78-C 10.00 GP1210000S 15.19 (38.6) 13.50 (34.3) 10.84 (27.5) 125 (56.7) W 0.75 -1.25 (1.9-3.2) NA 78-D 15.00 GP1215000S 16.94 (43.0) 14.12 (35.9) 11.59 (29.4) 161 (70.0) W 1.00-1.50 (2.5-3.8) NA 79-D SELECTION CHARTS THREE PHASE GROUP A 208 DELTA PRIMARY VOLTS –– 480Y/277 SECONDARY VOLTS –– 3Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth 15.0 T3793671S 18.86 (48.0) 20.30 (51.6) 9.03 (22.9) 245 (111.0) Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 F ① NA NA 48–I 30.0 TP793684S 25.50 (64.8) 24.40 (62.0) 19.40 (49.3) 330 (150.0) F ① NA WSA1 46–E 45.0 TP793694S 25.50 (64.8) 24.40 (62.0) 19.40 (49.3) 400 (181.0) F ① NA WSA1 46–E F ① NA WSA2 75.0 TP793704S 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 530 (240.0) 112.5 TP793714S 35.47 (90.1) 31.90 (81.0) 26.90 (68.3) 750 (340.0) F NA WSA3 46–E 46–E 150.0 TP793724S 41.52 (105.5) 32.90 (83.6) 29.87 (75.9) 950 (430.9) F NA WSA4 46–E 225.0 TP793734S 41.52 (105.5) 32.90 (83.6) 29.87 (75.9) 1200 (544.0) F NA WSA4 46–E 300.0 TP793744S 45.60 (115.8) 39.50 (100.3) 35.50 (90.2) 1550 (703.0) F NA WSA5 46–E Notes: 15 kVA unit encapsulated (exempt from TP1), 30 through 300 kVA TP1 compliant GROUP B 240 DELTA PRIMARY VOLTS –– 208Y/120 SECONDARY VOLTS –– 3Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth 9.0 T2A533601S 14.03 (36.0) 17.77 (45.1) 11.52 (29.3) 180 (81.6) W 0.75-1.25 (1.9-3.2) NA 15.0 T3533611S 18.86 (48.0) 20.30 (51.6) 9.03 (23.0) 250 (113.0) F① NA NA 30.0 TP533624S 25.50 (64.8) 24.39 (61.9) 19.37 (49.2) 325 (147.0) F ① NA WSA1 19–E 45.0 19–E TP533634S 25.50 (64.8) 24.39 (61.9) 19.37 (49.2) 350 (158.8) F ① NA WSA1 75.0 TP533644S 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 450 (204.1) F ① NA WSA2 112.5 35.47 (90.1) 31.90 (81.0) 26.88 (68.3) 696 (294.8) TP533654S F NA WSA3 18–F 18–I 19–E 19–E 150.0 TP533664S 41.52 (105.5) 32.90 (84.0) 29.87 (75.9) 978 (412.8) F NA WSA4 19–E 225.0 TP533674S 41.52 (105.5) 32.90 (84.0) 29.87 (75.9) 1200 (544.0) F NA WSA4 19–E Notes: 9.0 through 15.0 kVA units encapsulated (exempt from TP1), 30 kVA through 225 kVA TP1 compliant ① Wall mounting brackets are available for these sizes, refer to page 133. ② Consult factory for wiring diagram. 22 Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 1 DRY-TYPE DISTRIBUTION TRANSFORMERS GROUP D 480 DELTA PRIMARY VOLTS –– 208Y/120 SECONDARY VOLTS –– MAY BE USED ON A 4 WIRE 480Y/277 VOLT SUPPLY –– 3Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 3.0 T2A 533081S 10.38 (26.4) 12.37 (31.4) 7.47 (19.0) 75 (34.0) W 0.75-1.25 (1.9-3.2) NA 21–F 6.0 T2A533091S 11.83 (30.0) 14.17 (36.0) 8.82 (22.4) 140 (63.5) W 0.75-1.25 (1.9-3.2) NA 21–F 9.0 T2A533101S 14.03 (36.0) 17.77 (45.1) 11.52 (29.3) 180 (81.6) W 0.75-1.25 (1.9-3.2) NA 21–F 15.0 T3533111S 18.86 (48.0) 20.30 (51.6) 9.03 (22.9) 250 (113.0) F ① NA NA 21–I 30.0 TP533123S 25.50 (64.8) 24.39 (61.9) 19.37 (49.2) 290 (132.0) F ① 22–E NA WSA1 45.0 TP533133S 25.50 (64.7) 24.39 (61.9) 19.37 (49.2) 400 (181.0) F ① NA WSA1 22–E 75.0 TP533143S 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 500 (226.8) F ① NA WSA2 22–E 112.5 TP533153S 35.47 (90.1) 31.90 (81.0) 26.88 (68.3) 750 (340.0) F NA WSA3 22–E 150.0 TP533163S 41.52 (105.5) 32.90 (83.6) 29.87 (75.9) 970 (440.0) F NA WSA4 22–E 225.0 TP1533173S 41.52 (105.5) 32.90 (83.6) 29.87 (75.9) 1200 (544.0) F NA WSA4 22–E 300.0 TP533183S 45.60 (115.8) 39.50 (100.3) 35.50 (90.2) 1550 (703.0) F NA WSA5 22–E 500.0 TP1533193S 57.80 (146.8) 45.60 (115.8) 41.50 (105.4) 2480 (1125.0) F NA WSA7 22–G 750.0 TP1533213S 62.80 (159.5) 54.00 (137.2) 41.50 (105.4) 3600 (1633.0) F NA WSA6 22–G 1000.0 TP1533222S 62.80 (159.5) 54.00 (137.2) 41.50 (105.4) 4300 (1950.0) F NA WSA6 80–G Notes: 3.0 through 15.0 kVA units encapsulated (exempt from TP1), 30.0 through1000.0 kVA TP1 compliant GROUP D2 480 DELTA PRIMARY VOLTS –– COPPER WINDINGS –– 208Y/120 SECONDARY VOLTS, 150°C RISE –– 3Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 15.0 TC533111S* 18.90 (48.0) 20.30 (51.6) 9.00 (22.9) 245 (111.1) F ① NA NA 21–I 30.0 TPC533123S 25.50 (64.8) 24.40 (62.0) 19.40 (49.3) 346 (157.0) F ① NA WSA1 22–E 45.0 TPC533133S 25.50 (64.8) 24.40 (62.0) 19.40 (49.3) 397 (180.1) F ① NA WSA1 22–E 75.0 TPC533143S 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 521 (236.3) F ① NA WSA2 22–E 112.5 TPC533153S 35.47 (90.1) 31.90 (81.0) 26.88 (68.3) 766 (347.5) F NA WSA3 22–E 150.0 TPC533163S 41.52 (105.5) 32.90 (83.6) 29.87 (75.9) 1026 (465.4) F NA WSA4 22–E 225.0 TPC533173S 41.52 (105.5) 32.90 (83.6) 29.87 (75.9) 1300 (589.7) F NA WSA4 22–E 300.0 TPC533183S 45.60 (115.8) 39.50 (100.3) 35.50 (90.2) 1551 (703.5) F NA WSA5 22–E 500.0 TPC533193S 57.80 (146.8) 45.00 (114.3) 41.50 (105.4) 2819 (1278.7) F NA WSA7 22–E * NOTE: TC-53311-1S––Encapsulated, 115° C Rise, 180°C Insulation (TP1 exempt), 30.0 through 500 kVA TP1 compliant ① Wall mounting brackets are available for these sizes, refer to page 133. ② Consult factory for wiring diagram. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 23 SECTION GROUP D4 115°C RISE 1 DRY-TYPE DISTRIBUTION TRANSFORMERS 480 DELTA PRIMARY VOLTS — 208Y/120 SECONDARY VOLTS — MAY BE USED ON A 4 WIRE 480Y/277 VOLT SUPPLY — 3Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth 30.0 TP533121S 29.48 (74.9) 28.15 (71.5) 22.37 (56.8) 360 (163.3) Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 F ① NA WSA2 22-E 45.0 TP533131S 29.48 (74.9) 28.15 (71.5) 22.37 (56.8) 417 (189.2) F ① NA WSA2 22-E 75.0 TP533141S 35.47 (90.1) 31.90 (81.0) 26.88 (68.3) 536 (243.1) F ① NA WSA3 22-E 112.5 TP533151S 41.50 (105.4) 32.90 (83.6) 29.90 (75.9) 760 (344.7) F NA WSA4 22-E 150.0 TP533161S 41.50 (105.4) 32.90 (83.6) 29.90 (75.9) 950 (430.9) F NA WSA4 22-E 225.0 TP533171S 45.59 (115.8) 39.50 (100.3) 35.50 (90.2) 1567 (712.3) F NA WSA5 22-E 300.0 TP533181S 45.59 (115.8) 39.50 (100.3) 35.50 (90.2) 1553 (705.9) F NA WSA5 22-E 500.0 TP533191S 57.84 (146.9) 45.50 (115.6) 41.50 (105.4) 2808 (1276.4) F NA WSA7 22-G GROUP D5 80°C RISE 480 DELTA PRIMARY VOLTS — 208Y/120 SECONDARY VOLTS — MAY BE USED ON A 4 WIRE 480Y/277 VOLT SUPPLY — 3Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth 30.0 TP533128S 25.49 (64.7) 24.39 (61.9) 19.37 (49.2) 364 (165.1) Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 F ① NA WSA1 22–E 45.0 TP533138S 29.48 (74.9) 28.15 (71.5) 22.37 (56.8) 500 (226.8) F NA WSA2 22–E 75.0 TP533148S 35.90 (91.2) 31.90 (81.0) 26.88 (68.3) 698 (316.6) F NA WSA3 22–E 112.5 TP533158S 41.50 (105.4) 32.90 (83.6) 29.90 (75.9) 963 (437.7) F NA WSA4 22–E 150.0 TP533168S 41.50 (105.4) 32.90 (83.6) 29.90 (75.9) 1145 (520.4) F NA WSA4 22–E For Copper Wound Transformers Consult Factory For Additional Low Temperature Rise 115° and 80°C Units Consult Factory GROUP F ENCAPSULATED TRANSFORMERS, 115°C RISE 480 DELTA PRIMARY VOLTS — 208Y/120 SECONDARY VOLTS — 3Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth 30.0 T3793123S 24.81 (63.0) 27.13 (68.9) 11.14 (28.3) 613 (278.1) F NA NA 22–I 45.0 T3793133S 25.31 (64.3) 30.18 (76.7) 12.76 (32.4) 780 (354.0) F NA NA 22–I 75.0 T3793143S 26.82 (68.1) 34.68 (88.1) 15.25 (38.7) 1126 (511.0) F NA NA 22–I Notes: 30.0 through 75.0 kVA encapsulated (TP1 exempt) ① Wall mounting brackets are available for these sizes, refer to page 133. 24 Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 1 DRY-TYPE DISTRIBUTION TRANSFORMERS GROUP F – 316 SS 316 STAINLESS STEEL ENCAPSULATED TRANSFORMERS, 115° C RISE 480 DELTA PRIMARY VOLTS — 208Y/120 SECONDARY VOLTS — 3Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 3.0 T2A53308SS 10.38 (26.4) 12.37 (31.4) 7.47 (19.0) 75 (34.0) W NA NA 21-F 6.0 T2A53309SS 11.83 (30.0) 14.17 (36.0) 8.82 (22.4) 140 (63.5) W NA NA 21-F 9.0 T2A53310SS 14.03 (35.6) 17.77 (45.1) 11.52 (29.3) 180 (81.6) W NA NA 21-F 15.0 T353311SS 18.86 (47.9) 20.30 (51.6) 9.03 (22.9) 250 (113.0) F NA NA 21-I 30.0 T379312SS 24.81 (63.0) 27.13 (68.9) 11.14 (28.3) 613 (278.1) F NA NA 22-I 45.0 T379313SS 25.31 (64.3) 30.18 (76.7) 12.76 (32.4) 780 (354.0) F NA NA 22-I 75.0 T379314SS 26.82 (68.1) 34.68 (88.1) 15.25 (38.7) 1126 (511.0) F NA NA 22-I Notes: 3.0 through 75.0 kVA units encapsulated (TP1 exempt) GROUP G 480 DELTA PRIMARY VOLTS –– 240 DELTA / 120 TAP SECONDARY VOLTS MAY BE USED ON A 4 WIRE 480Y/277 VOLT SUPPLY –– 3Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA② CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth 3.0 T2A-533281S 10.38 (26.4) 12.37 (31.4) 6.0 T2A-533291S 11.83 (30.0) 9.0 T2A-533401S 14.03 (36.0) 15.0 T3-533411S 30.0 Weather Shield P/N Wiring Diagrams & Design Figures Begin on Page 122 7.47 (19.0) 75 (34.0) W 0.75-1.25 (1.9-3.2) NA 25–F 14.17 (36.0) 8.82 (22.4) 140 (63.5) W 0.75-1.25 (1.9-3.2) NA 25–F 17.77 (45.1) 11.52 (29.3) 180 (81.6) W 0.75-1.25 (1.9-3.2) NA 25–F 18.86 (47.9) 20.30 (51.6) 9.03 (22.9) 250 (113.0) F ① NA NA 25–I TP1533423S 25.50 (64.8) 24.39 (61.9) 19.37 (49.2) 325 (147.0) F ① NA WSA1 26–E 45.0 TP1533433S 25.50 (64.8) 24.39 (61.9) 19.37 (49.2) 400 (181.0) F ① NA WSA1 26–E 75.0 TP1533443S 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 500 (226.8) F ① NA WSA2 26–E 112.5 TP1533453S 35.47 (91.2) 31.90 (81.0) 26.88 (68.3) 750 (340.0) F NA WSA3 26–E 150.0 TP1533463S 41.52 (105.5) 32.90 (83.6) 29.87 (75.9) 1125 (510.0) F NA WSA4 26–E 225.0 TP1533473S 41.52 (105.5) 32.90 (83.6) 29.87 (75.9) 1200 (544.0) F NA WSA4 26–E 300.0 TP1533483S 45.60 (115.8) 39.50 (100.3) 35.50 (90.2) 1550 (703.0) F NA WSA5 26–G 500.0 TP1533493S 62.00 (157.5) 54.00 (137.2) 42.00 (106.7) 2675 (1213.0) F NA WSA7 26–G 750.0 TP1533503S 62.80 (159.5) 54.00 (137.2) 41.50 (105.4) 3408 (1545.8) F NA WSA6 26–G Notes: 3.0 through 15.0 kVA units encapsulated (TP1 exempt), 30.0 through 750.0 kVA TP1 compliant. 3.0 kVA through 750.0 kVA provided with 120V lighting tap limited to 5% of nameplate rating. ① Wall mounting brackets are available for these sizes, refer to page 133. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 25 SECTION GROUP I 1 DRY-TYPE DISTRIBUTION TRANSFORMERS 480 DELTA PRIMARY VOLTS –– 480Y/277 SECONDARY VOLTS MAY BE USED ON A 4 WIRE 480Y/277 VOLT SUPPLY –– 3Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth 15.0 T335000153S 18.86 (48.0) 20.30 (51.6) 9.03 (22.9) 250 (113.0) Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 F ① NA NA 31–I 30.0 TP35000303S 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 325 (147.0) F ① NA WSA2 31–E 45.0 TP135000453S 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 400 (181.0) F ① NA WSA2 31–E 75.0 TP35000753S 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 600 (272.0) F ① NA WSA2 112.5 TP35001123S 35.47 (90.1) 31.90 (81.0) 26.88 (68.3) 710 (322.0) F NA WSA3 31–E 31–E 150.0 TP35001503S 41.52 (105.5) 32.90 (83.6) 29.87 (75.9) 1155 (524.0) F NA WSA4 31–E 225.0 TP35002253S 41.52 (105.5) 32.90 (83.6) 29.87 (75.9) 1210 (548.8) F NA WSA4 31–E 300.0 TP35003003S 45.60 (115.8) 39.50 (100.3) 35.50 (90.2) 1600 (726.0) F NA WSA5 31–E Notes: 15.0 kVA unit encapsulated (TP1 exempt), 30.0 through 300.0 kVA TP1 compliant GROUP J 600 DELTA PRIMARY VOLTS –– 208Y/120 SECONDARY VOLTS –– 3Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth 3.0 T2A-793301S 10.38 (26.4) 12.37 (31.4) 6.0 T2A-793311S 11.83 (30.0) 9.0 T2A-793321S 14.03 (36.0) 15.0 T3-793331S 30.0 TP131023S 7.47 (19.0) 75 (34.0) W 0.75-1.25 (1.9-3.2) NA 28–F 14.17 (36.0) 8.82 (22.4) 140 (63.5) W 0.75-1.25 (1.9-3.2) NA 28–F 17.77 (45.1) 11.52 (29.3) 180 (81.6) W 0.75-1.25 (1.9-3.2) NA 28–F 18.86 (47.9) 20.30 (51.6) 9.03 (22.9) 250 (113.0) F① NA NA 28–I 25.50 (64.8) 24.39 (61.9) 19.37 (49.2) 325 (147.0) F ① NA WSA1 29–E 45.0 TP131033S 25.50 (64.8) 24.39 (61.9) 19.37 (49.2) 400 (181.0) F ① NA WSA1 29–E 75.0 TP131043S 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 600 (272.0) F ① NA WSA2 29–E 112.5 TP-131053S 35.47 (90.1) 31.90 (81.0) 26.88 (68.3) 750 (340.0) F NA WSA3 29-E 150.0 TP-131063S 41.52 (105.5 32.90 (83.6) 29.87 (75.9) 970 (440) F NA WSA4 29-E 225.0 TP-131073S 41.52 (105.5 32.90 (83.6) 29.87 (75.9) 1200 (544) F NA WSA4 29-E 300.0 TP-130993S 45.60 (115.8) 39.50 (100.3) 35.50 (90.2) 1550 (703.0) F NA WSA5 29-E 500.0 TP-131123S 57.84 (146.9) 45.00 (114.3) 41.50 (105.4) 2480 (1125.0) F NA WSA7 29-E 750.0 TP-131133S 62.84 (159.6) 54.00 (137.2) 41.50 (105.4) 3600 (1633.0) F NA WSA6 29-E Notes: 3.0 through 15.0 kVA encapsulated (TP1 exempt), 30.0 through 75.0 kVA TP1 compliant ① Wall mounting brackets are available for these sizes, refer to page 133. 26 Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 1 DRY-TYPE DISTRIBUTION TRANSFORMERS GROUP M 600 DELTA PRIMARY VOLTS –– 480Y/277 SECONDARY VOLTS –– 3Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 3.0 T2A795161S 10.38 (26.4) 12.37 (31.4) 7.47 (19.0) 75 (34.0) W 0.75-1.25 (1.9-3.2) NA 55–F 6.0 T2A795171S 11.83 (30.0) 14.17 (36.0) 8.82 (22.4) 140 (63.5) W 0.75-1.25 (1.9-3.2) NA 55–F 0.75-1.25 (1.9-3.2) NA 55–F 9.0 T2A795181S 14.03 (38.8) 17.77 (45.1) 11.52 (29.3) 180 (81.6) W 15.0 T3795191S 18.86 (47.9) 20.30 (51.6) 9.03 (22.9) 250 (113.0) F ① NA NA 55–I 30.0 TP795203S 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 400 (181.0) F ① NA WSA2 51–E 45.0 TP795213S 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 425 (193.0) F ① NA WSA2 51–E F ① NA WSA2 51–E 75.0 TP795223S 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 700 (318.0) 112.5 TP795233S 35.47 (90.1) 31.90 (81.0) 26.88 (68.3) 750 (340.0) F NA WSA3 51–E 150.0 TP795243S 41.52 (105.5) 32.90 (83.6) 29.87 (75.9) 1125 (510.0) F NA WSA4 51–E Notes: 3.0 through 15.0 kVA units are encapsulated (TP1 exempt), 30.0 through 150.0 kVA are TP1 compliant GROUP 0 208 DELTA PRIMARY VOLTS –– 208Y/120 SECONDARY VOLTS –– 3Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 3.0 T2A792681S 10.38 (26.4) 12.37 (31.4) 7.47 (19.0) 75 (34.0) W 0.75-1.25 (1.9-3.2) NA 60–F 6.0 T2A792691S 11.83 (30.0) 14.17 (36.0) 8.82 (22.4) 140 (63.5) W 0.75-1.25 (1.9-3.2) NA 60–F 9.0 T2A792701S 14.03 (36.0) 17.77 (45.1) 11.52 (29.3) 180 (81.6) W 0.75-1.25 (1.9-3.2) NA 60–F 15.0 T3-792711S 18.86 (48.0) 20.30 (51.6) 9.03 (22.9) 245 (111.0) F ① NA NA 60–I 30.0 TP792724S 25.50 (64.8) 24.39 (61.9) 19.37 (49.2) 300 (136.0) F ① NA WSA1 61–E 45.0 TP792734S 25.48 (64.7) 24.39 (61.9) 19.37 (49.2) 365 (166.0) F ① NA WSA1 61–E 75.0 TP792744S 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 500 (227.0) F ① NA Notes: 3.0 through 15.0 kVA units are encapsulated (TP1 exempt), 30.0 through 75.0 kVA units are TP1 compliant WSA2 61–E GROUP P 600 DELTA PRIMARY VOLTS –– 240 DELTA/120 TAP SECONDARY VOLTS –– 3Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth 30.0 TP131423S 25.50 (64.8) 24.39 (61.9) 19.37 (49.2) 299 (135.6) F ① NA Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 WSA1 69–E 45.0 TP131433S 25.48 (64.7) 24.39 (61.9) 19.37 (49.2) 353 (160.1) F ① NA WSA1 69–E 75.0 TP131443S 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 463 (210.0) F ① NA WSA2 69–E Notes: 30.0 through 75.0 kVA units TP1 compliant GROUP Q 240 DELTA PRIMARY VOLTS –– 480Y/277 SECONDARY VOLTS –– 3Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth 15.0 T3-796931S 18.86 (48.0) 20.30 (51.6) 9.03 (22.9) 245 (111.1) Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 F ① NA NA 70–I 30.0 TP796944S 25.50 (64.8) 24.39 (61.9) 19.37 (49.2) 330 (149.7) F ① NA WSA1 71–E 45.0 TP796954S 25.48 (64.7) 24.39 (61.9) 19.37 (49.2) 380 (172.4) F ① NA WSA1 71–E 75.0 TP796964S 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 455 (206.4) F ① NA WSA2 71–E 112.5 TP796974S 35.47 (90.1) 31.90 (81.0) 26.88 (68.3) 687 (311.6) F NA WSA3 71–E 150.0 TP796984S 41.52 (105.5) 32.90 (83.6) 29.87 (75.9) 973 (441.3) F NA WSA4 71–E Notes: 15 kVA unit encapsulated (TP1 exempt), 30.0 through 150.0 kVA TP1 compliant ① Wall mounting brackets are available for these sizes, refer to page 133. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 27 SECTION GROUP T 1 DRY-TYPE DISTRIBUTION TRANSFORMERS 380 DELTA PRIMARY VOLTS –– 220Y/127 SECONDARY VOLTS –– 3Ø, 50 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth 15.0 T3795511S 20.80 (52.8) 20.90 (53.1) 10.20 (25.9) 435 (197.3) F NA Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 NA 24–I 30.0 T2A795523S 25.50 (64.8) 24.40 (62.0) 19.40 (49.3) 365 (165.6) F ① NA WSA1 20–E 45.0 T2A795533S 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 468 (212.3) F ① NA WSA2 20–E 75.0 T2A795543S 35.47 (90.1) 31.90 (80.0) 26.88 (68.3) 693 (314.3) F NA WSA3 20–E 112.5 T2A795553S 41.52 (105.5) 32.90 (83.6) 29.87 (75.9) 970 (440.0) F NA WSA4 20–E Notes: 50 Hz units (TP1 exempt) GROUP U 440 DELTA PRIMARY VOLTS –– 220Y/127 SECONDARY VOLTS –– 3Ø, 50 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth 10.0 TF220105S 18.90 (48.0) 20.30 (51.6) 9.00 (22.9) 245 (111.1) F ① NA NA 73–I 15.0 TF220155S 25.50 (64.8) 24.40 (62.0) 19.40 (49.3) 291 (132.0) F ① NA WSA1 73–E 25.0 TF220255S 25.50 (64.8) 24.40 (62.0) 19.40 (49.3) 375 (170.1) F ① NA WSA1 73–E 50.0 TF220505S 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 437 (198.2) F ① NA WSA2 73–E Notes: 50 Hz units (TP1 exempt) ① Wall mounting brackets are available for these sizes, refer to page 133. 28 Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 1 DRY-TYPE DISTRIBUTION TRANSFORMERS GROUP V 190/200/208/220/240 DELTA PRIMARY VOLTS –– 400Y/231 SECONDARY VOLTS –– 3Ø, 60 Hz APPROX. DIMENSIONS APPROX. TYPE MTG. kVA CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 15.0 T379083S 18.86 (47.9) 20.30 (51.6) 9.03 (22.9) 300 (136.1) F ① NA NA 75-I 30.0 TP79085S 29.90 (75.9) 28.15 (71.5) 22.37 (56.8) 511 (231.8) F ⑤ NA WSA2 74-E 45.0 TP79087S 25.50 (64.8) 24.39 (62.0) 19.37 (49.2) 540 (244.9) F ⑤ NA WSA1 75.0 TP79088S 35.90 (91.2) 31.90 (81.0) 26.88 (68.3) 703 (318.9) Notes: 15.0 kVA unit encapsulated (TP1 exempt), 30.0 through 75.0 kVA units TP1 compliant F NA WSA3 74-E 74-E AUTO-TRANSFORMERS 600 PRIMARY VOLTS –– 480 SECONDARY VOLTS –– 3Ø, 60 Hz 480 PRIMARY VOLTS –– 380 SECONDARY VOLTS –– 3Ø, 50/60 Hz ALTERNATE RATING kVA APPROX. DIMENSIONS APPROX. TYPE MTG. 600 Pri. 480 Pri. CATALOG NO. Inches (Cm.) SHIP WEIGHT W – Wall Knockouts Lbs. (Kg.) F – Floor Inches (Cm.) Height Width Depth 480V Sec. 380 Sec. 15.0 12.0 T2527031③ 15.21 (38.6) 19.25 (48.9) 7.37 (18.7) 104 (47.2) W NA Weather Wiring Diagrams & Shield Design Figures P/N Begin on Page 122 NA 56–F 30.0 24.0 T2527051③ 15.21 (38.6) 19.25 (48.9) 7.37 (18.7) 152 (68.9) W NA NA 56–F 45.0 36.0 T2527071③ 15.21 (38.6) 19.25 (48.9) 7.37 (18.7) 156 (70.8) W NA NA 56–F 75.0 60.0 T3527101③ 18.86 (47.9) 20.30 (51.6) 9.03 (22.9) 300 (136.1) F ① NA NA 56–I 112.5 90.0 25.50 (64.8) 24.40 (62.0) 19.40 (49.3) 325 (147.0) F ⑤ NA WSA1 57–E T2A527121④ 150.0 120.0 T2A527131④ 25.50 (64.8) 24.40 (62.0) 19.40 (49.3) 350 (158.8) F ⑤ NA WSA1 57–E 225.0 180.0 T2A527151④ 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 600 (272.0) F ⑤ NA WSA2 57–E F ⑤ NA WSA2 300.0 240.0 T2A527171④ 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 650 (294.8) 450.0 360.0 T2A527181④ 35.47 (90.1) 31.90 (81.0) 26.88 (68.3) 750 (340.0) F NA WSA3 57–E 57–E 500.0 400.0 T2A527191④ 35.47 (90.1) 31.90 (81.0) 26.88 (68.3) 790 (358.3) F NA WSA3 57–E Notes: Auto-Transformers TP1 exempt ① Wall mounting brackets use PL-79911. ② If used on unbalanced loads, these units should only be used on a 4 wire system with the supply neutral connected to the transformer. If used on balanced loads, such as motor loads, then they may be used on a 3 wire system without a neutral or 4th wire. ③ These units are encapsulated with a 115° C temperature rise. ④ These units are ventilated with 150° C temperature rise. ⑤ Wall mounting brackets use PL-79912. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 29 SECTION 1 DRY-TYPE DISTRIBUTION TRANSFORMERS Economical Auto Arrangements Using two single phase transformers THREE PHASE 480 PRIMARY (open delta) VOLTS –– 240 SECONDARY (open delta) VOLTS –– 3Ø, 60 Hz Primary Secondary Max. Size kVA ① Qty. ② Catalog No. ③ Full Load Full Load Fuse or Amps Amps Breaker 3.0 2 T253010S 3.60 7.20 10 5.0 2 T253011S 6.00 12.00 10 6.0 2 T253012S 7.20 14.40 15 10.0 2 T2530134S 12.00 24.00 15 17.0 2 T2530144S 20.50 40.80 30 26.0 2 T2535153S 31.50 63.00 40 34.0 2 T2535163S 41.00 81.60 60 52.0 2 T2535173S 63.00 125.00 80 86.0 2 T2535183S 104.00 206.30 150 130.5 2 TP530193S 157.00 314.00 200 173.0 2 TP530203S 209.00 418.00 300 259.0 2 TP530213S 312.00 623.00 400 346.0 2 TP530223S 417.00 834.00 600 578.0 2 TP530233S 696.00 1392.00 1000 865.0 2 TP530243S 1041.00 2082.00 1600 ⑤ O = Fuse Location NEC 450-4, 1990. 600 PRIMARY VOLTS — 480 SECONDARY (open delta) VOLTS — 3Ø, 60 Hz 480 PRIMARY VOLTS — 380 SECONDARY (open delta) VOLTS — 3Ø, 50/60 Hz Pri. 480V Pri. Sec. Catalog ③ Max. Size Sec. 380V Amps Amps Qty ② No.④ Fuse or kVA ① Breaker 2 T253011S 15 17.0 16.33 20.41 13.5 16.33 20.41 2 T253012S 25 25.0 24.06 30.01 20.0 24.06 30.01 2 T2530134S 30 43.0 41.38 51.70 34.0 41.38 51.70 2 T2530144S 60 64.0 61.59 77.00 51.0 61.59 77.00 2 T2535153S 80 86.0 82.76 103.44 68.0 82.76 103.44 2 T2535163S 110 129.0 124.13 155.20 103.0 124.13 155.20 2 T2535173S 175 216.0 207.85 259.80 172.0 207.85 259.80 2 T2535183S 324.0 311.78 389.70 259.0 311.78 389.70 2 TP530193S 400 433.0 416.67 520.83 346.0 416.67 520.83 2 TP530203S 600 650.0 625.00 781.00 519.0 625.00 781.00 2 TP530213S 800 865.0 833.00 2 TP530223S 1200 1040.00 692.0 833.00 1051.00 2 TP530233S 2000 2164.0 2083.00 2602.00 1731.0 2083.00 2629.00 2 TP530243S 3000 X X H OPEN DELTAAUTO ① kVA capacity of three phase autotransformer bank, using two single phase, 60 Hz transformers connected open delta. ② Catalog No. is for 1 transformer, 2 units are required. ③ Can be reverse connected with no change in kVA. ④ For transformer dimensions, refer to appropriate table in section 1, page 17. ⑤ For proper overcurrent protection, refer to Article 450-4 of N.E.C. The diagrams above are for illustration purposes only. Please contact the factory for construction details. Each Acme transformer is shipped with detailed wiring diagrams. Refer to nameplate located inside the front cover for specific voltage tap combinations. 30 X X X X 300 1445.0 1391.00 1738.00 1156.0 1391.00 1756.00 A B C ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 480 OR 380 VOLTS #2 14.40 9.5 11.55 14.40 X X S. 12.0 11.55 DIAGRAM SHOWS NO TAP UNITS ONLY 600 OR 480 VOLTS AN 15 #1 T253010S S. 2 AN 9.60 6.5 7.80 9.60 TR 8.0 7.70 TR Pri. 600V Pri. Sec. Sec. 480V Amps Amps kVA ① H H H H H H H A B C ⑤ O = Fuse Location NEC 450-4, 1990. SECTION 1 DRY-TYPE DISTRIBUTION TRANSFORMERS Auto Zig-Zag Grounding Transformers For developing a neutral from a three phase, 3-wire supply PRIMARY (INPUT): 480 VOLTS 3Ø, 3 WIRE ① 50/60 Hz SECONDARY (OUTPUT): 480Y/277 VOLTS 3Ø, 4 WIRE Max. Continuous Use 3 Pieces Nameplate No. of Available Three Phase Amp. Load Per of kVA Tfmr. In kVA Phase Type No.④ For Each Tfmr. Required (277 Volts) T253010S No Taps Only 1.0 3 10.80 12.50 T253011S No Taps Only 1.5 3 15.60 18.75 T253012S No Taps Only 2.0 3 20.70 25.00 T2530134S Taps & No Taps 3.0 3 31.20 37.50 T2530144S Taps & No Taps 5.0 3 51.90 62.50 T2535153S With Taps Only 7.5 3 78.00 93.50 T2535163S With Taps Only 10.0 3 103.80 125.00 T2535173S With Taps Only 15.0 3 156.00 187.50 T2535183S With Taps Only 25.0 3 259.50 312.00 TP530193S With Taps Only 37.5 3 390.00 468.00 TP530203S With Taps Only 50.0 3 519.00 625.00 TP530213S With Taps Only 75.0 3 780.00 935.00 TP530223S With Taps Only 100.0 3 1038.00 1250.00 TP530233S With Taps Only 167.0 3 1734.00 2085.00 See Footnote ② COMMON TRIP DEVICE C A INPUT 480 V 3Ø 3 WIRE A A C NEUTRAL B POINT A,B OR C TO NEUTRAL YIELDS 277 V SINGLE PHASE 4 WIRE B C X X X X X X X X X X X H H H H H H H H H H H H X B NEUTRAL TRANS. #1 TRANS. #2 TRANS. #3 O = Fuse Location NEC 450-4, 1990. ③ ① Applicable for the above connection only. ② Connection diagram (using 3 pieces of 1 phase, 60 hertz transformers connected zig-zag auto) for developing a neutral (4th wire) from a 3 phase, 3 wire supply. ③ For proper over-current protection, refer to the N.E.C. Article 450-5. ④ For transformer dimensions, refer to appropriate table in section 1, page 17. Each Acme transformer is shipped with detailed wiring diagrams. Refer to nameplate located inside the front cover for specific voltage tap combinations. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 31 SECTION 1 DRY-TYPE DISTRIBUTION TRANSFORMERS Do You Have a Non-Standard Three Phase Voltage Application? Many non-standard voltage correction problems can be solved by using standard off-the-shelf single phase transformers. The following is a list of such voltage combinations that can be supplied by the Power Distribution Products Division. Drawings for these products can be downloaded from our website at www.acmepowerdist.com. If you don’t find the particular combination you are looking for, contact our technical services department for further assistance at 1-800-334-5214. THREE PHASE Voltages Available Acme Type of kVA Drawing Circuit Input Output Range No. Voltages Available Acme Type of kVA Drawing Circuit Input Output Range No. A-125879 416Y/240 208Y/120 3-15 Isolation A-700319 Auto Zig-Zag ① A-125895 416Y/240 208Y/120 22.5-75 Isolation A-700322 208 Delta 208Y/120 3-75 208 Delta 208Y/120 3-86 Isolation 208 Delta 240 Delta/120 1.68-25.2 O.D. ISO A-700314 480 Delta 240 Delta/120 1.68-5.04 O.D. ISO Hi-Leg ① A-125849 208 Delta 240 Delta 3-75 Isolation A-125880 480 Delta 240 Delta/120 3.36 O.D. ISO Hi-Leg ① A-125850 208 Delta 416Y/240 3-75 Isolation A-700598 480 Delta 240 Delta/120 5.04 O.D. ISO Hi-Leg ① A-125851 208 Delta 416Y/240 112.5-300 Isolation A-700591 480 Delta 240 Delta/120 8.4 O.D. ISO Hi-Leg ① A-125852 208Y/120 208Y/120 3-75 Isolation A-125857 480 Delta 240 Delta/120 12.6-25.2 O.D. ISO Hi-Leg ① A-125853 208Y/120 374Y/216 22.5-75 Isolation A-125883 480 Delta 240 Delta/120 42 O.D. ISO Hi-Leg ① A-125854 208Y/120 374Y/216 112.5-750 Isolation A-102730 480 Delta 240 Delta/120 63-266 O.D. ISO Hi-Leg ① A-111702 208Y/120 480Y/277 3-75 Isolation B-39881 (pg 2) 480 Delta 240 Delta 1.68-8.4 O.D. ISO A-32817-B 240 Delta 208Y/120 3-15 Isolation A-125855 480 Delta 240 Delta 5.04-8.4 O.D. ISO A-125872 240 Delta 208Y/120 9-15 Isolation A-102723 480 Delta 240 Delta 12.6-42 O.D. ISO A-125873 240 Delta 208Y/120 22.5-75 Isolation A-102722-B 480 Delta 240 Delta 63-420 O.D. ISO A-125874 240 Delta 208Y/120 112.5-750 Isolation A-125856 480 Delta 416Y/240 3-15 Isolation A-125875 240 Delta 208Y/120 3-75 Isolation A-125858 480 Delta 416Y/240 9-15 Isolation A-125876 240 Delta 240 Delta 3-75 Isolation A-125859 480 Delta 416Y/240 22.5-75 Isolation A-125877 Auto Zig-Zag ① A-125896 240 Delta 240Y/138 10.3-258.75 480 Delta 416Y/240 112.5-750 Isolation A-125878 240 Delta 374Y/216 22.5-75 Isolation A-125881 480 Delta 394Y/228 9-15 Isolation A-125884 240 Delta 374Y/216 112.5-750 Isolation A-125882 480 Delta 394Y/228 22.5-75 Isolation A-125885 240 Delta 480Y/277 3-75 Isolation B-39881 (pg 1) 480 Delta 394Y/228 112.5-750 Isolation A-125886 380 Delta 240 Delta 3-75 Isolation A-700592 600 Delta 208Y/120 3-6 Isolation A-102758 380 Delta 240 Delta 112.5-300 Isolation A-700593 600 Delta 208Y/120 9-75 Isolation A-125863 380 Delta 228 Delta 1.4-7.0 O.D. Auto A-35633 600 Delta 208Y/120 112.5-500 Isolation A-125864 380 Delta 228 Delta 4.2-7.0 O.D. Auto A-125892 600 Delta 240 Delta 3-6 Isolation A-125860 380 Delta 228 Delta 10.4-34.5 O.D. Auto A-125893 600 Delta 240 Delta 9-75 Isolation A-125861 380 Delta 228 Delta 51-227 O.D. Auto A-125894 600 Delta 240 Delta 112.5-500 Isolation A-125862 380 Delta 416Y/240 3-75 Isolation A-700599 600 Delta 240 Delta/120 1.68-2.52 O.D. ISO Hi-Leg ① A-125865 380 Delta 416Y/240 112.5-300 Isolation A-700594 600 Delta 240 Delta/120 3.36 O.D. ISO Hi-Leg ① A-125866 380Y/220 240 Delta 3-75 Isolation A-700600 600 Delta 240 Delta/120 5.04-25.2 O.D. ISO Hi-Leg ① A-125867 380Y/220 240 Delta 112.5-300 Isolation A-700595 600 Delta 240 Delta/120 42 O.D. ISO Hi-Leg ① A-125868 416Y/240 440 Delta 3-75 Isolation A-700602 600 Delta 240 Delta/120 63-168 O.D. ISO Hi-Leg ① A-125869 416Y/240 440 Delta 112.5-300 Isolation A-700597 600 Delta 240 Delta 1.68-3.36 O.D. ISO A-33227-A 416 Delta 240 Delta 3-75 Isolation A-700601 600 Delta 240 Delta 5.04-42 O.D. ISO A-125870 416 Delta 240 Delta 112.5-300 Isolation A-700596 600 Delta 240 Delta 63-280 O.D. ISO A-125871 KEY: O.D. — Open Delta ISO — Isolation AUTO — Autotransformer ① Cannot Be Reverse Connected. 32 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION HARMONIC MITIGATING TRANSFORMERS General Description & Features ....................... 34 Selection Charts................................................ 35 2 SECTION 2 HARMONIC MITIGATING TRANSFORMERS Harmonic Mitigating Transformers FEATURES Unlike K-rated transformers, Harmonic Mitigating transformers actually treat the triplen harmonics in the secondary winding Reduce supply voltage flat topping caused by non-linear loads Improve overall power factor of supply system Suitable for K-Factor loads Improved energy efficiency (Meet TP1 at K-1 load) Copper conductor construction APPLICATIONS Financial facilities Many of today’s electronic devices are non-linear loads generating high levels of harmonic currents that are then fed back onto your distribution system. This waveform distortion results in overheating of motors and transformers, increased neutral currents and malfunction/damage to other equipment on the line. Acme Electric introduces a line of harmonic mitigating transformers that combine the technologies shown in our non-linear load (K-Factor) transformers. Where conventional K-Factor transformers “deal” with harmonics, containing them within the transformer and preventing them from going further upstream; harmonic mitigating transformers eliminate harmonics by pitting them against themselves. This technology not only results in “cleaner power” but also provides the most energy efficient means to deal with harmonic problems. Educational facilities TV Broadcast facilities Office buildings Hospitals Health care facilities DIMENSIONAL DRAWING D Available in sizes ranging from 30 thru 225 kVA, with copper windings and a variety of other design options and accessories, Acme harmonic mitigating transformers offer you reduced transformer heat, reduced voltage distortion due to 3rd order harmonics, higher efficiency. H W 34 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 2 HARMONIC MITIGATING TRANSFORMERS SELECTION CHARTS HARMONIC MITIGATING TRANSFORMERS 480 DELTA PRIMARY VOLTS — 208Y/120 SECONDARY VOLTS HEIGHT WIDTH DEPTH APPROX. SHIP WEIGHT Lbs. (Kg.) 30.0 CMT533124S 29.90 (75.9) 28.15 (71.5) 22.37 (56.8) 535 (242.7) F WSA2 81-E 45.0 CMT533134S 29.90 (75.9) 28.15 (71.5) 22.37 (56.8) 600 (272.2) F WSA2 81-E F kVA APPROX. DIMENSIONS Inches (Cm.) CATALOG NO. TYPE MTG. W – Wall F – Floor WEATHER SHIELD P/N Wiring Diagrams & Design Figures Begin on Page 122 75.0 CMT533144S 35.90 (91.2) 31.90 (81.0) 26.88 (68.3) 760 (344.7) WSA3 81-E 112.5 CMT533154S 41.52 (105.5) 32.90 (83.6) 29.88 (75.9) 1180 (535.2) F WSA4 81-E 150.0 CMT533164S 41.52 (105.5) 32.90 (83.6) 29.88 (75.9) 1340 (607.8) F WSA4 81-E 225.0 CMT533174S 41.52 (105.5) 32.90 (83.6) 29.88 (75.9) 1970 (893.6) F WSA4 81-E MITIGATING TRANSFORMER WIRING DIAGRAM PRIMARY: 480 Volts Delta SECONDARY: 208Y/ 120 Volts TAPS: 2, 2 1/2 % ANFC, 2, 2 1/2 % BNFC 81 H2 H1 54 3 21 H3 Diagram Showing Delta Primary & Zig-Zag Secondary 54 321 54 321 (Zero degree angular displacement) X0 X1 X2 Connect Primary Primary Volts Lines To 504 H1, H2, H3 492 H1, H2, H3 480 H1, H2, H3 468 H1, H2, H3 456 H1, H2, H3 Secondary Volts 208 120 1 phase X3 InterConnect 1 2 3 4 5 Connect Secondary Lines To H2 X2 X0 X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 H1 H3 X1 X3 Harmonic Mitigating Transformers – How do they work? They consist of a Delta primary and a Zig-Zag secondary. The Zig-Zag secondary causes a phase shift in the triplen harmonics, which results in a canceling effect. This prevents the triplen harmonic losses from being coupled back into the primary and results in cooler operation and increased energy efficiency. The Acme Advantages 1. Acme utilizes special winding techniques and “foil” conductors in both its K-Factor and Harmonic Mitigating transformers to minimize the heating effects of harmonic currents. 2. The use of foil conductor increases the dielectric strength of the insulation because one layer is only one turn. Foil also eliminates the effects of axial forces, which can result in failure of wire wound transformers. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 35 SECTION 2 HARMONIC MITIGATING TRANSFORMERS NOTES 36 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION NON-LINEAR LOAD ISOLATION® TRANSFORMERS Special winding techniques minimize eddy current losses. A double sized neutral handles excessive neutral currents. UL Listed for “K” Factor Loads 4, 13 & 20. General Description & Features ..................38-39 Selection Charts...........................................40-41 Definition of Terms ............................................ 42 3 SECTION 3 NON-LINEAR LOAD ISOLATION® TRANSFORMERS Non-Linear Load Isolation® Transformers FEATURES Available in K-factors of 4, 13 and 20. Consult factory for other K-factors. 150°C, 115°C and 80°C temperature rise units. 10-year limited warranty. UL Listed and CSA Certified. Available in 480V and 600V primary, 15 through 600 kVA. 1 1 Primary taps: (2) 2 /2 % ANFC, (4) 2 /2 % BNFC. Aluminum windings The following guide will help you select the proper transformer when the K-factor is unknown.* K-Factor/Type of Load Non-linear loads generate high levels of harmonic currents. When supplying power to these loads, a special transformer design is necessary. Typical non-linear loads include desktop computers, AC variable speed drives, HID lighting, electronic ballasts, inverters and welders. Of these non-linear loads, the major source of harmonic currents is the switch mode power supply found in desktop computers, data processors and other office equipment. Acme non-linear load isolation transformers use special winding techniques to minimize eddy current losses generated by harmonic currents. A double-sized neutral conductor handles the excessive neutral current found in non-linear load applications. The amount of harmonics produced by a given load is represented by the term “K” factor. The larger the “K” factor, the more harmonics are present. Linear loads have a “K” factor of 1; switch mode power supplies typically have a “K” factor as high as 20. Acme non-linear load isolation transformers are shielded for cleaner power and carry the Acme exclusive 10-year limited warranty. K-1 Resistance heating Incandescent lighting Motors Transformers, control/distribution K-4 Welders Induction heaters HID lighting Fluorescent lighting Solid state controls K-13 Telecommunications equipment Branch Circuits in classrooms and health care facilities K-20 Main frame computers Variable speed drives Branch circuits with exclusive loads of Data Processing equipment Desktop computers * These ratings are to be used as a guide only. They may vary from one load equipment manufacturer to another. A Spectrum Analysis is the best source. Note: Non-sinusoidal and non-linear are synonymous terms relating to the same transformer type. 38 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 3 NON-LINEAR LOAD ISOLATION® TRANSFORMERS Industry standard full capacity taps Heavy gauge steel UL Type 2 enclosures, UL-3R Listed with weather shield accessory Wound core construction for lower losses and quiet operation Faraday shield eliminates noise and voltage spikes Vibration isolation pads reduce noise Large legible nameplates on front cover Rigid steel bottom is punched for ventilation Aluminum or copper windings for increased life, lower current losses Weather shields are available from stock and are easily field-installed to make the transformer weather resistant. Double-sized neutral conductor handles excessive neutral currents ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 39 SECTION 3 NON-LINEAR LOAD ISOLATION® TRANSFORMERS SELECTION CHARTS THREE PHASE GROUP A, K FACTOR 20, 150°C RISE 480 DELTA PRIMARY VOLTS — 208Y/120 SECONDARY VOLTS — 3Ø, 60 Hz APPROX. DIMENSIONS Inches (Cm.) APPROX. SHIP WEIGHT Lbs. (Kg.) TYPE MTG. W – Wall F – Floor WEATHER SHIELD P/N Wiring Diagrams & Design Figures Begin on Page 122 kVA CATALOG NO. HEIGHT WIDTH DEPTH 15.0 TPNS02533113S 25.50 (64.8) 24.40 (62.0) 19.40 (49.3) 325 (147.0) F WSA1 22–E 30.0 TPNS02533123S 25.50 (64.8) 24.40 (62.0) 19.40 (49.3) 420 (191.0) F WSA1 22–E 45.0 TPNS02533133S 35.90 (91.2) 31.90 (81.0) 26.88 (68.3) 575 (261.0) F WSA3 22–E 75.0 TPNS02533143S 35.90 (91.2) 31.90 (81.0) 26.88 (68.3) 620 (281.0) F WSA3 22–E 112.5 TPNS02533153S 41.52 (105.5) 32.90 (83.6) 29.88 (75.9) 1200 (544.0) F WSA4 22–E 150.0 TPNS02533163S 41.52 (105.5) 32.90 (83.6) 29.88 (75.9) 1700 (771.0) F WSA4 22–E 225.0 TPNS02533173S 45.60 (115.8) 39.50 (100.3) 35.50 (90.2) 2165 (982.0) F WSA5 22–G TYPE MTG. W – Wall F – Floor WEATHER SHIELD P/N Wiring Diagrams & Design Figures Begin on Page 122 Notes: All TPNS models are TP1 compliant GROUP B,K FACTOR 13, 150°C RISE 480 DELTA PRIMARY VOLTS — 208Y/120 SECONDARY VOLTS — 3Ø, 60 Hz APPROX. DIMENSIONS Inches (Cm.) APPROX. SHIP WEIGHT Lbs. (Kg.) kVA CATALOG NO. HEIGHT WIDTH DEPTH 15.0 TPNS01533113S 25.50 (64.8) 24.40 (62.0) 19.40 (49.3) 325 (147.0) F WSA1 22–E 30.0 TPNS01533123S 29.90 (75.9) 28.15 (71.5) 22.37 (56.8) 360 (163.0) F WSA2 22–E 45.0 TPNS01533133S 29.90 (75.9) 28.15 (71.5) 22.37 (56.8) 440 (200.0) F WSA2 22–E 75.0 TPNS01533143S 35.90 (91.2) 31.90 (81.0) 26.88 (68.3) 600 (272.0) F WSA3 22–E 112.5 TPNS01533153S 41.52 (105.5) 32.90 (83.6) 29.88 (75.9) 870 (395.0) F WSA4 22–E 150.0 TPNS01533163S 41.52 (105.5) 32.90 (83.6) 29.88 (75.9) 1500 (680.0) F WSA4 22–E 225.0 TPNS11533173S 45.60 (115.8) 39.50 (100.3) 35.50 (90.2) 1550 (703.0) F WSA5 22–E TYPE MTG. W – Wall F – Floor WEATHER SHIELD P/N Wiring Diagrams Design Figures Begin on Page 122 WSA1 22–E Notes: All TPNS models are TP1 compliant GROUP C, K FACTOR 4, 150°C RISE 480 DELTA PRIMARY VOLTS — 208Y/120 SECONDARY VOLTS — 3Ø, 60 Hz kVA CATALOG NO. 15.0 TPNS00533113S APPROX. DIMENSIONS Inches (Cm.) HEIGHT WIDTH DEPTH APPROX. SHIP WEIGHT Lbs. (Kg.) 25.50 (64.8) 24.40 (62.0) 19.40 (49.3) 325 (147.0) F 30.0 TPNS00533123S 29.90 (75.9) 28.15 (71.5) 22.37 (56.8) 345 (157.0) F WSA2 22–E 45.0 TPNS00533133S 29.90 (75.9) 28.15 (71.5) 22.37 (56.8) 430 (195.0) F WSA2 22–E 75.0 TPNS00533143S 35.90 (91.2) 31.90 (81.0) 26.88 (68.3) 560 (254.0) F WSA3 22–E 112.5 TPNS00533153S 41.52 (105.5) 32.90 (83.6) 29.88 (75.9) 875 (397.0) F WSA4 22–E 150.0 TPNS00533163S 41.52 (105.5) 32.90 (83.6) 29.88 (75.9) 1550 (703.0) F WSA4 22–E 225.0 TPNS10533173S 45.60 (115.8) 39.50 (100.3) 35.50 (90.2) 1600 (725.8) F WSA5 22–E Notes: All TPNS models are TP1 compliant Wall mounting brackets are available for these sizes, refer to page 133. Dimensions in this section may change and are not to be used for detailed construction purposes. Please contact the factory for certified dimensional drawings. 40 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 3 NON-LINEAR LOAD ISOLATION® TRANSFORMERS GROUP H, K FACTOR 13, 115°C RISE 480 DELTA PRIMARY VOLTS — 208Y/120 SECONDARY VOLTS — 3Ø, 60 Hz kVA APPROX. DIMENSIONS Inches (Cm.) CATALOG NO. HEIGHT WIDTH DEPTH APPROX. SHIP WEIGHT TYPE MTG. W – Wall WEATHER SHIELD Wiring Diagrams & Design Figures Lbs. (Kg.) F – Floor P/N Begin on Page 122 30.0 TPNS01533121S 29.90 (75.9) 28.20 (71.6) 22.40 (56.9) 400 (181.0) WSA2 22–E 45.0 TPNS01533131S 35.90 (91.2) 31.90 (81.0) 26.90 (68.3) 575 (261.0) F F WSA3 22–E 75.0 TPNS01533141S 35.90 (91.2) 31.90 (81.0) 26.90 (68.3) 750 (340.0) F WSA3 22–E 112.5 TPNS01533151S 41.50 (105.4) 32.90 (83.6) 29.90 (75.9) 1120 (508.0) F WSA4 22–E 150.0 TPNS01533161S 41.50 (105.4) 32.90 (83.6) 29.90 (75.9) 1200 (544.0) F WSA4 22–E TYPE MTG. W – Wall F – Floor WEATHER SHIELD P/N Wiring Diagrams & Design Figures Begin on Page 122 Notes: All TPNS models are TP1 compliant GROUP M, K FACTOR 13, 150°C RISE 208 DELTA PRIMARY VOLTS — 208Y/120 SECONDARY VOLTS — 3Ø, 60 Hz kVA CATALOG NO. APPROX. DIMENSIONS Inches (Cm.) HEIGHT WIDTH DEPTH APPROX. SHIP WEIGHT Lbs. (Kg.) 15.0 TPNS01792714S 25.50 (64.8) 24.90 (62.0) 19.37 (49.2) 320 (145.1) F WSA1 61-E 30.0 TPNS01792724S 25.50 (64.8) 24.90 (62.0) 19.37 (49.2) 366 (166.0) F WSA1 61-E 45.0 TPNS01792734S 29.40 (74.7) 28.15 (71.5) 22.37 (56.8) 522 (236.8) F WSA2 61-E 75.0 TPNS01792744S 35.40 (89.9) 31.90 (81.0) 26.87 (68.2) 667 (302.6) WSA3 61-E F Notes: All TPNS models are TP1 compliant Notes: All TPNS models are TP1 compliant For Additional Low Temperature Rise 115° and 80° Degree Units and Copper Wound Units, Consult Factory NON-LINEAR LOAD ISOLATION® WIRING DIAGRAMS (Refer to pgs 122-124) NON-LINEAR LOAD ISOLATION® DESIGN FIGURES (Refer to pg 122) Wall mounting brackets are available for these sizes, refer to page 133. Dimensions in this section may change and are not to be used for detailed construction purposes. Please contact the factory for certified dimensional drawings. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 41 SECTION 3 NON-LINEAR LOAD ISOLATION® TRANSFORMERS 1. Linear loads 8. Voltage harmonic distortion (VHD) Loads where the current waveform conforms to the waveform of the applied voltage. Or loads where a change in current is directly proportional to a change in applied voltage. For example: Voltage harmonic distortion is distortion caused by harmonic currents flowing through the system impedance. The utility power system has relatively low system impedance, and the VHD is very low. But, VHD on the distribution power system can be significant due to its relatively high system impedance. • Resistance heating • Incandescent lighting • Water heater 9. Total harmonic distortion (THD) 2. Non-linear loads Loads where the current waveform does not conform to the waveform of the applied voltage. Or loads where a change in current is not proportional to a change in applied voltage. Examples are: • Computer power supplies • Motor drives • Fluorescent lighting Non-linear loads produce non-sinusoidal current or voltage waveforms. 3. Sinusoidal current or voltage This term refers to a periodic waveform that can be expressed as the sine of a linear function of time. 4. Non-linear currents or voltages A waveform of current or voltage which cannot be expressed as the sine of a linear function of time. A non-linear load would result in a non-sinusoidal current or voltage. A sinusoidal waveform with a frequency that is an integral multiple of the fundamental 60 Hz frequency. Fundamental 2nd Harmonic 3rd Harmonic 4th Harmonic 1: The vector sum of the fundamental current and the total harmonic distortion. 2: Square root of the sum of the squared value of the fundamental current and the squared value of the total harmonic distortion. 11. Eddy currents Currents flowing in a conducting material in the presence of a time varying magnetic field. These currents are in addition to the current drawn by the load. 12. Eddy current losses Power dissipated due to eddy currents. Includes eddy current losses in the core, windings, case and associated hardware of a transformer. A term used to express the difference between the measured alternating current losses on a transformer and the direct current (DC) losses (I2R). Stray losses include eddy losses. Stray losses are usually expressed as a percent of the direct current (DC) losses. 14. Per unit value Current waveforms from non-linear loads appear distorted because the non-linear waveform is the result of adding harmonic components to the fundamental current. 6. Triplen harmonics Odd multiples of the 3rd harmonic (3rd, 9th, 15th, 21st, etc.). 7. Harmonic distortion Non-linear distortion of a system characterized by the appearance in the output of harmonic currents (voltages) when the input is sinusoidal. 42 10. Root mean squared current (or voltage) RMS 13. Stray losses 5. Harmonic 60 Hz 120 Hz 180 Hz 240 Hz etc. The square root of the sum of the squares of all harmonic currents present in the load excluding the 60 Hz fundamental. It is usually expressed as a percent of the fundamental. 1: Percent value divided by 100. 2: The ratio of two components of a system. 15. Harmonic spectrum “K” factor The sum of the product of each harmonic current squared and that harmonic number squared for all harmonics from the fundamental (60 Hz) to the highest harmonic of any measurable consequence. When the “K” factor is multiplied by the stray losses of the transformer, the answer represents the losses in the transformer caused by harmonic currents. When these losses are added to the I2 R losses of the transformer, the total load losses are known. The “K” factor for a linear load without harmonics is one (1). ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION Drive Isolation Transformers & AC Line Reactors Specifically designed to accommodate the special voltage and kVA sizes unique to AC and DC drive applications. Shielded for extra protection from supply line transients. General Description & Features......................44-45 Thermal Switches.................................................47 Selection Charts...............................................46-47 Windings, Terminations & Construction...............47 AC Line Reactors are designed to protect DC motor drives, AC vaåriable frequency drives and the motors they power. AC LINE REACTORS General Description & Features.......................48-49 Selection Charts....................................................50 4 SECTION 4 DRIVE ISOLATION TRANSFORMERS Drive Isolation Transformers The Acme Drive Isolation Transformers are specifically designed to accommodate the special voltages and kVA sizes unique to AC and DC motor drive applications. FEATURES UL Type 3R Enclosures with Weather Shield on Ventilated Units (above 20 kVA). Type 2 Enclosure without weather shield. UL Listed and CSA certified. 7.5–20.0 kVA are encapsulated, UL 3R. n 3-Phase 60 Hertz. n 180°C and 220°C insulation systems. n n Encapsulated and ventilated designs. All ventilated units, are of strip wound construction. Acme’s reinforced core assemblies enhance quiet operation. Nominally 6% impedance. n DTGB0404S DTHA03304S DTGA72S Designed for use with AC, adjustable frequency or DC drives. n Full capacity taps are featured on all units. On 7.5 through 20 kVA units, taps are 1-5% ANFC and 1-5% BNFC. On 27 through 660 kVA units, 1 1 taps are 2-2 /2 % ANFC and 2-2 /2 % BNFC. DTGA0142S n Full range of kVA ratings cover all standard drive systems. n Ample wiring compartment for easy cable entry. n Optional wall mounting brackets for certain sizes. n Stress relief Acme uses strip conductors (above 7.5 kVA) instead of wire for a DIT series that easily accommodates the severe electrical and mechanical stresses found in today’s AC & DC motor drives. The inherent excellent line isolation of these transformers is further enhanced with the extra protection of Acme’s Electrostatic Shield — free in all DIT’s. Lower losses The harmonic currents generated by AC & DC drives increase eddy current losses (heat) in transformer windings. The thicker the winding conductor, the greater the losses. Acme uses one turn per layer of thin strip conductor which provides lower eddy current losses than comparable wire wound units. Lower losses = cooler operation and longer transformer life. 44 Reduced short circuit forces Strip windings minimize axial short circuit forces that can cause mechanical displacement of the windings under fault conditions. For extra protection all designs 7.5 kVA and above use primary and secondary coils of equal axial length. This feature tends to negate axial short circuit forces, further improving transformer life expectancy. Selection instructions If you know the motor horse-power, simply follow the drive system manufacturer's recommendation. Or, select the corresponding kVA from the chart at right. For example, a 40 Hp motor requires a 51 kVA DIT. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com H.P. kVA 5.0 7.5 7.5 11.0 10.0 14.0 15.0 20.0 20.0 27.0 25.0 34.0 30.0 40.0 40.0 51.0 50.0 63.0 60.0 75.0 75.0 93.0 100.0 118.0 125.0 145.0 150.0 175.0 200.0 220.0 250.0 275.0 300.0 330.0 400.0 440.0 500.0 550.0 600.0 660.0 SECTION 4 DRIVE ISOLATION TRANSFORMERS Acme Advantages Wound Cores and Strip Winding mean lower losses All Acme DITs above 7.5 kVA are wound with strip windings to ensure the lowest possible eddy current losses. All our DITs use a three leg wound core. This superior design has very low losses and quiet operation. Both of these features combine to significantly reduce losses and operating costs compared to other types of constructions. Copper terminations provide troublefree operation All Acme DITs up to and including 220 kVA have copper terminations. The transition from aluminum strip coil conductors to copper terminations is accomplished by a bonding process known as “Koldwelding™.” This process has been used by Acme for over 25 years to provide a trouble-free, permanent bonding of the two metals. Wound core construction showing all copper terminations ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 45 SECTION 4 DRIVE ISOLATION TRANSFORMERS SELECTION CHARTS GROUP A Primary 460V Delta Secondary 230Y/133 kVA GROUP B Primary 460V Delta Secondary 460Y/266 APPROX. DIMENSIONS ③ Inches (Cm.) APPROX. TYPE MTG. Weather SHIP WEIGHT W - Wall Shield DIM. F - Floor P/N Drawing DEPTH Lbs. (Kg.) 7.5 CATALOG NO. DTGA72S CATALOG NO. DTGB72S HEIGHT 15.21 (38.6) WIDTH 19.25 (48.9) 7.37 (18.7) 180 (81.6) 11.0 DTGA0112S DTGB0112S 18.86 (47.9) 20.30 (51.6) 9.03 (22.9) 265 (120.0) 14.0 DTGA0142S DTGB0142S 18.86 (47.9) 20.30 (51.6) 9.03 (22.9) 270 (123.0) F ① NA I 20.0 DTGA0202S DTGB0202S 20.77 (52.8) 20.94 (53.2) 10.18 (25.9) 435 (197.0) F ① NA I 27.0 DTGA0274S 25.50 (64.8) 24.39 (61.9) 19.37 (49.2) 320 (145.0) F ② WSA1 E 34.0 DTGA0344S DTGB0344S 25.50 (64.8) 24.39 (61.9) 19.37 (49.2) 340 (154.0) F ② WSA1 E 40.0 DTGA0404S DTGB0404S 25.50 (64.8) 24.39 (61.9) 19.37 (49.2) 395 (179.0) F ② WSA1 E 51.0 DTGA0514S DTGB0514S 29.90 (75.9) 28.15 (71.5) 22.37 (56.8) 400 (181.0) F ② WSA2 E 63.0 DTGA0634S DTGB0634S 29.90 (75.9) 28.15 (71.5) 22.37 (56.8) 550 (250.0) F ② WSA2 E 75.0 DTGA0754S DTGB0754S 29.90 (75.9) 28.15 (71.5) 22.37 (56.8) 570 (259.0) F ② WSA2 E 93.0 DTGA0934S DTGB0934S 35.90 (91.2) 31.90 (81.0) 26.88 (68.3) 685 (311.0) F WSA3 E 118.0 DTGA01184S DTGB01184S 35.90 (91.2) 31.90 (81.0) 26.88 (68.3) 765 (347.0) F WSA3 E (38) DTGB0274S (35) NA F 145.0 DTGA01454S DTGB01454S 41.52 (105.5) 32.90 (83.6) 29.88 (75.9) 990 (449.0) F WSA4 E 175.0 DTGA01754S DTGB01754S 41.52 (105.5) 32.90 (83.6) 29.88 (75.9) 1100 (499.0) F WSA4 E 220.0 DTGA02204S DTGB02204S 41.52 (105.5) 32.90 (83.6) 29.88 (75.9) 1120 (508.0) F WSA4 E 275.0 DTGA002754S DTGB002754S 45.60 (115.8) 39.50 (100.3) 35.50 (90.2) 2090 (948.0) F WSA5 E 330.0 DTGA03304S DTGB03304S 45.60 (115.8) 39.50 (100.3) 35.50 (90.2) 2090 (948.0) F WSA5 G 440.0 DTGB04404S 57.84 (146.9) 45.50 (115.6) 41.49 (105.4) 2295 (1043.2) F WSA7 G 550.0 DTGB05504S 57.84 (146.9) 45.50 (115.6) 41.49 (105.4) 2580 (1172.7) F WSA7 G 660.0 DTGB06604S 62.84 (159.6) 54.00 (137.2) 41.49 (105.4) 3700 (1678.3) F WSA6 G DTGB07704S 62.84 (159.6) 54.00 (137.2) 41.49 (105.4) 4044 (1838.2) F WSA6 G DTGB008804S 62.84 (159.6) 54.00 (137.2) 41.49 (105.4) 4230 (1922.7) F WSA6 G DTGB9902S 62.84 (159.6) 54.00 (137.2) 41.49 (105.4) 4285 (1947.7) F WSA6 G 770.0 880.0 990.0 GROUP C kVA Primary 575V Delta Secondary 230Y/133 GROUP D Primary 575V Delta Secondary 460Y/266 APPROX. DIMENSIONS ③ Inches (Cm.) APPROX. TYPE MTG. Weather SHIP WEIGHT W - Wall Shield DIM. F - Floor P/N Drawing DEPTH Lbs. (Kg.) 7.5 CATALOG NO. DTHA72S CATALOG NO. DTHB72S HEIGHT 15.21 (38.6) WIDTH 19.25 (48.9) 7.37 (18.7) 180 (81.6) 11.0 DTHA0112S DTHB0112S 18.86 (47.9) 20.30 (51.6) 9.03 (22.9) 265 (120.0) F ① NA I 14.0 DTHA0142S DTHB0142S 18.86 (47.9) 20.30 (51.6) 9.03 (22.9) 270 (123.0) F ① NA I 20.0 DTHA0202S DTHB0202S 20.77 (52.8) 20.94 (53.2) 10.18 (25.9) 435 (197.0) F ① NA I 27.0 DTHA0274S 25.50 (64.8) 24.39 (61.9) 19.37 (49.2) 320 (145.0) F ② WSA1 E 34.0 DTHA0344S DTHB0344S 25.50 (64.8) 24.39 (61.9) 19.37 (49.2) 340 (154.0) F ② WSA1 E 40.0 DTHA0404S DTHB0404S 25.50 (64.8) 24.39 (61.9) 19.37 (49.2) 395 (179.0) F ② WSA1 E 51.0 DTHA0514S DTHB0514S 29.90 (75.9) 28.15 (71.5) 22.37 (56.8) 400 (181.0) F ② WSA2 E 63.0 DTHA0634S DTHB0634S 29.90 (75.9) 28.15 (71.5) 22.37 (56.8) 550 (250.0) F ② WSA2 E 75.0 DTHA0754S DTHB754S 29.90 (75.9) 28.15 (71.5) 22.37 (56.8) 570 (259.0) F ② WSA2 E (41) DTHB0274S (44) W NA F 93.0 DTHA0934S DTHB0934S 35.90 (91.2) 31.90 (81.0) 26.88 (68.3) 685 (311.0) F WSA3 E 118.0 DTHA01184S DTHB01184S 35.90 (91.2) 31.90 (81.0) 26.88 (68.3) 765 (347.0) F WSA3 E 145.0 DTHA01454S 175.0 DTHB01454S 41.52 (105.5) 32.90 (83.6) 29.88 (75.9) 990 (449.0) F WSA4 E DTHB01754S 41.52 (105.5) 32.90 (83.6) 29.88 (75.9) 1100 (499.0) F WSA4 E 220.0 DTHB02204S 41.52 (105.5) 32.90 (83.6) 29.88 (75.9) 1120 (508.0) F WSA4 E 275.0 DTHB002754S 45.60 (115.8) 39.50 (100.3) 35.50 (90.2) 2090 (948.0) F WSA5 E 330.0 440.0 DTHB03304S 45.60 (115.8) 39.50 (100.3) 35.50 (90.2) 2090 (948.0) F WSA5 G DTHB04404S 57.84 (157.5) 45.50 (115.6) 41.49 (105.4) 2580 (1172.7) F WSA7 G 550.0 DTHB05504S 57.84 (157.5) 45.50 (115.6) 41.49 (105.4) 2640 (1200.0) F WSA7 G 660.0 DTHB006604S 62.84 (159.6) 54.00 (137.2) 41.49 (105.4) 3700 (1678.3) F WSA6 G ① Optional wall mounting kits – part # PL 79911 refer to Page 133. ② Optional wall mounting kits – part # PL 79912 refer to Page 133. ③ Dimensions may change and are not to be used for detailed construction purposes. Please contact the factory for certified dimensional drawings. The number in ( )’s following the catalog number is the electrical wiring diagram number beginning on page 122. 46 W F ① NA I ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION SECTION GROUP E kVA 4 DRIVE ISOLATION TRANSFORMERS PRIMARY 230 Delta APPROX. DIMENSIONS APPROX. SECONDARY 230Y/133 Inches (Cm.) SHIP WEIGHT CATALOG NO. Height Width Depth Lbs. (Kg.) 7.5 TYPE MTG. W – Wall Knockouts F – Floor Inches (Cm.) W Weather Shield DIM. P/N Drawing DTFA72S (62) 15.21 (38.6) 19.25 (48.9) 7.37 (18.7) 180 (81.6) 11.0 DTFA0112S (62) 18.86 (48.0) 20.30 (51.6) 9.03 (22.9) 265 (120.0) F ① NA NA NA I NA F 14.0 DTFA0142S 18.86 (48.0) 20.30 (51.6) 9.03 (22.9) 265 (120.0) F ① NA NA I 20.0 DTFA0202S 20.77 (52.8) 20.94 (53.2) 10.18 (25.9) 435 (197.0) 27.0 DTFA0274S (59) 25.48 (64.8) 24.39 (62.0) 19.40 (49.3) 302 (137.0) F ① F ② NA WSA1 E NA NA I 34.0 DTFA0344S 25.48 (64.8) 24.39 (62.0) 19.40 (49.3) 330 (150.0) F ② NA WSA1 E 40.0 DTFA0404S 25.48 (64.8) 24.39 (62.0) 19.40 (49.3) 370 (168.0) F ② NA WSA1 E 51.0 DTFA0514S 29.40 (74.7) 28.15 (71.5) 22.40 (56.9) 375 (170.0) F ② NA WSA2 E 63.0 DTFA0634S 29.40 (74.7) 28.15 (71.5) 22.40 (56.9) 495 (225.0) F ② NA WSA2 E 75.0 DTFA0754S 29.40 (74.7) 28.15 (71.5) 22.40 (56.9) 525 (238.0) F ② NA WSA2 E 93.0 DTFA0934S 35.40 (89.9) 31.90 (81.0) 26.90 (68.3) 685 (311.0) F NA WSA3 E 118.0 DTFA01184S 35.40 (89.9) 31.90 (81.0) 26.90 (68.3) 710 (322.0) F NA WSA3 E 145.0 DTFA01454S 41.52 (105.5) 32.90 (83.6) 29.90 (75.9) 980 (445.0) F NA WSA4 E 175.0 DTFA01754S 41.52 (105.5) 32.90 (83.6) 29.90 (75.9) 1110 (504.0) F NA WSA4 E 220.0 DTFA02204S 41.52 (105.5) 32.90 (83.6) 29.90 (75.9) 1120 (508.0) F NA WSA4 E ① Optional wall mounting kits – part # PL 79911 refer to Page 133. ② Optional wall mounting kits – part # PL 79912 refer to Page 133. The number in ( )’s following the catalog number is the electrical wiring diagram number beginning on page 155. DRIVE ISOLATION DESIGN FIGURES (Refer to pg 122) Windings, Terminations and Construction Primary Secondary Insulation Construction kVA Winding Winding System Termination Enclosure Core 7.5 CU wire CU wire 180°C CU wire Epoxy encapsulated 11-20 AL foil AL foil 180°C CU wire Epoxy encapsulated Wound/distributed gap 27-220 AL foil AL foil 220°C CU bus Ventilated Wound/distributed gap 275-660 AL foil AL foil 220°C AL bus Ventilated Butt stacked/Step lap Wound/distributed gap Figure 1 Thermal Switch Kit - PL-79900 Acme Thermal Switch Kits are designed for use with single and three phase drive isolation and distribution transformers. Thermal switch kits are available for a one or three sensor system. Thermal sensors can be field installed in the transformer winding ducts to detect abnormal temperatures. The thermal sensors are a normally closed contact that opens at 200°C ± 10°C and has a current capacity of 5 amps @ 120V or 2.5 amps @ 240V. This contact can activate any number of different types of alarms or mechanisms that could warn of a potential failure. kVA 27.0-118.0 145-750 Mounting Position Illustration Bottom of the case Figure 1 Top flange of the core bracket Figure 2 COIL 1 COIL 2 COIL 3 CORE BOTTOM OF CASE Figure 2 TERMINAL BLOCK EPOXY LAYER For Information On The Following, Please Contact The Factory 1. Transformers rated primary 230 volts delta, secondary 460Y/266 volts. 2. Low temperature rise units using class 220°C insulation with either 115°C or 80°C rise operating temperature. 3. Totally enclosed non-ventilated units. .625 (1.6 cm) H DIA. EPOXY-RING THERMAL SWITCH .5H (1.3 cm) H ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com COIL 1 COIL 2 COIL 3 CORE 47 SECTION SECTION 4 AC LINE REACTORS AC Line Reactors FEATURES n Gapped iron core inductor–designed for optimum performance while providing harmonics compensation. Precision wound copper coils–maximum protection from short-circuiting. n Finger-safe terminal blocks (up to 60 HP). n Compact design–allows for more flexible installation. n Amperage ratings of 2 to 600 amps n Available in 3% and 5% impedance n Can be used with 208, 240, 480 and 600 volts. n Covered under Acme’s 10-year limited warranty. n UR and cUR Recognized. n Protect your sensitive equipment from harmful line disturbances with Acme AC Line Reactors. AC Line Reactors help prevent equipment failure and downtime, and can add years to the life of your equipment. Designed to protect DC motor drives, AC variable frequency drives and the motors they power. AC Line Reactors allow Acme to augment the Drive Isolation Transformer package to offer both line and load power quality protection for a wide range of applications. Our product line features flexible design and ease of installation for use in a variety of applications such as paper machines, process lines, press controls and drive systems, along with tube mills and other sophisticated process equipment. These applications are found in such industries as food and beverage, paper, packaging systems and printing. CE Marked (up to 55 amps) n BENEFITS Protect your motors and motor drives from a variety of power conditioning problems while realizing the following benefits: Protection from damaging voltage drop. n Elimination of nuisance tripping of drives or circuit breakers. n Reduction of motor current surges and power line spike currents. n Improvement in true power factor of capacitor input drives. n Cooler, quieter operation. n Reduction of harmonic distortion. n Longer life for motors and solid state components. n AC LINE REACTORS DIMENSIONAL DRAWINGS 1-60 HP; 2-80 Amp 48 75-500 HP; 110-600 Amp ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION SECTION 4 AC LINE REACTORS Applying Acme AC Line Reactors Acme’s three-phase AC Line Reactors can be used as an input filter for adjustable speed DC drives and as input or output filters for AC pulse width modulated variable frequency drives. They are bi-directional protective filtering devices and can be applied in a variety of configurations. Input to Inverter/Drive AC Line Reactors protect your sensitive equipment from noise generated by the drive or inverter. They protect the controller from power surges, spikes and harmonic distortion. Output of Inverter/Drive Motors run cooler and quieter with an AC Line Reactor placed between the inverter and motor. This application also reduces dv/dt and protects the controller from short circuits and surges. Multiple Controllers on a Single Power Line Each drive or inverter on a single power line requires its own AC Line Reactor in order to provide adequate surge protection, prevent crosstalk and reduce harmonic distortion. Multiple Motors Controlled by a Single Drive Multiple motors controlled by a single drive require only one AC Line Reactor between the controller and motors. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 49 SECTION SECTION 4 AC LINE REACTORS SELECTION CHARTS GROUP B ® 480 VOLTS, 3% Z, 60 Hz (600 VOLTS, 2.4% Z; 240 VOLTS, 6% Z) MOTOR * CATALOG NO. HP AMP REACTOR AMP uH H DIMENSIONS W D MOUNTING DIMENSIONS A (Depth) B (Width) WEIGHT (Lbs/Kg) ALRB002TBC 1 2.1 2 11027 3.875 (9.8) 4.25 (10.8) 3.125 (7.90) 2.00 (5.1) 1.44 (3.7) 3 (1.4) ALRB003TBC 1.5 3 3 7351 3.875 (9.8) 4.25 (10.8) 3.125 (7.90) 2.00 (5.1) 1.44 (3.7) 3 (1.4) ALRB004TBC 2 3.4 4 5513 3.875 (9.8) 4.25 (10.8) 3.125 (7.90) 2.00 (5.1) 1.44 (3.7) 3 (1.4) ALRB006TBC 3 4.8 6 3676 3.875 (9.8) 4.25 (10.8) 3.125 (7.90) 2.00 (5.1) 1.44 (3.7) 3 (1.4) ALRB008TBC 5 7.6 8 2757 4.75 (12.1) 6.50 (16.5) 3.75 (9.50) 2.10 (5.3) 2.00 (5.1) 5 (2.3) ALRB012TBC 7.5 11 12 1838 4.75 (12.1) 6.50 (16.5) 3.75 (9.50) 2.10 (5.3) 2.00 (5.1) 6 (2.7) ALRB016TBC 10 14 16 1378 4.75 (12.1) 6.50 (16.5) 3.75 (9.50) 2.30 (5.8) 2.00 (5.1) 6 (2.7) ALRB025TBC 15 21 25 882 4.75 (12.1) 6.50 (16.5) 4.00 (10.2) 2.60 (6.6) 2.50 (6.4) 9 (4.1) ALRB027TBC 20 27 27 817 4.75 (12.1) 6.50 (16.5) 4.00 (10.2) 2.60 (6.6) 2.50 (6.4) 9 (4.1) ALRB035TBC 25 34 35 630 4.75 (12.1) 6.50 (16.5) 4.50 (11.4) 3.20 (8.1) 2.50 (6.4) 13 (5.9) ALRB045TBC 30 40 45 490 4.75 (12.1) 6.50 (16.5) 4.50 (11.4) 3.20 (8.1) 3.00 (7.6) 14 (6.4) ALRB055TBC 40 52 55 401 7.00 (17.8) 9.00 (22.9) 4.50 (11.4) 3.50 (8.9) 3.60 (9.1) 22 (10.0) 23 (10.4) ALRB080TBC 60 77 80 276 7.00 (17.8) 9.00 (22.9) 4.75 (12.1) 3.60 (9.1) 3.60 (9.1) ALRB110CBC 75 96 110 200 7.00 (17.8) 9.00 (22.9) 5.50 (14.0) 3.60 (9.1) 3.60 (9.1) 27 (12.2) ALRB130CBC 100 124 130 170 7.00 (17.8) 9.00 (22.9) 6.50 (16.5) 3.50 (8.9) 3.60 (9.1) 34 (15.4) ALRB160CBC 125 156 160 138 7.00 (17.8) 9.00 (22.9) 6.50 (16.5) 4.20 (10.7) 3.60 (9.1) 36 (16.3) ALRB200CBC 150 180 200 110 7.00 (17.8) 9.00 (22.9) 8.00 (20.3) 4.20 (10.7) 3.60 (9.1) 55 (24.9) ALRB250CBC 200 240 250 88 8.50 (21.6) 10.80 (27.4) 8.00 (20.3) 5.70 (14.5) 4.60 (11.7) 74 (33.6) ALRB300CBC 250 302 300 74 8.50 (21.6) 10.80 (27.4) 8.00 (20.3) 5.20 (13.2) 4.60 (11.7) 85 (38.6) ALRB360CBC 300 361 360 61 8.50 (21.6) 10.80 (27.4) 8.00 (20.3) 6.20 (15.2) 4.60 (11.7) 105 (47.6) ALRB420CBC 350 414 420 53 8.50 (21.6) 10.80 (27.4) 8.50 (21.6) 6.20 (15.2) 4.60 (11.7) 113 (51.3) ALRB480CBC 400 477 480 46 8.50 (21.6) 10.80 (27.4) 8.50 (21.6) 6.70 (17.0) 4.60 (11.7) 119 (54.0) MOUNTING DIMENSIONS A (Depth) B (Width) WEIGHT (Lbs/Kg) GROUP C 480 VOLTS, 5% Z, 60 Hz (600 VOLTS, 4% Z; 240 VOLTS, 10% Z ) MOTOR * CATALOG NO. HP AMP REACTOR AMP uH H DIMENSIONS W D ALRC002TBC 1 2.1 2 18378 3.875 (9.8) 4.25 (10.8) 3.125 (7.9) 2.00 (5.1) 1.44 (3.7) 3 (1.4) ALRC003TBC 1.5 3 3 12252 3.875 (9.8) 4.25 (10.8) 3.125 (7.9) 2.00 (5.1) 1.44 (3.7) 3 (1.4) ALRC004TBC 2 3.4 4 9189 3.875 (9.8) 4.25 (10.8) 3.125 (7.9) 2.10 (5.3) 1.44 (3.7) 4 (1.8) ALRC006TBC 3 4.8 6 6126 4.75 (12.1) 6.50 (16.5) 3.75 (9.5) 2.10 (5.3) 2.00 (5.1) 5 (2.3) ALRC008TBC 5 7.6 8 4594 4.75 (12.1) 6.50 (16.5) 3.75 (9.5) 2.10 (5.3) 2.00 (5.1) 6 (2.7) ALRC012TBC 7.5 11 12 3063 4.75 (12.1) 6.50 (16.5) 3.75 (9.5) 2.20 (5.6) 2.00 (5.1) 7 (3.2) ALRC016TBC 10 14 16 2297 4.75 (12.1) 6.50 (16.5) 4.00 (10.2) 2.60 (6.6) 2.00 (5.1) 9 (4.1) ALRC025TBC 15 21 25 1470 4.75 (12.1) 6.50 (16.5) 4.50 (11.4) 3.00 (7.6) 2.00 (5.1) 13 (5.9) ALRC027TBC 20 27 27 1361 4.75 (12.1) 6.50 (16.5) 4.50 (11.4) 2.80 (7.1) 3.00 (7.6) 13 (5.9) ALRC035TBC 25 34 35 1050 7.00 (17.8) 9.00 (22.9) 4.75 (12.1) 3.60 (9.1) 3.00 (7.6) 23 (10.4) ALRC045TBC 30 40 45 817 7.00 (17.8) 9.00 (22.9) 4.75 (12.1) 3.60 (9.1) 3.00 (7.6) 23 (10.4) ALRC055TBC 40 52 55 668 7.00 (17.8) 9.00 (22.9) 4.75 (12.1) 3.60 (9.1) 3.00 (7.6) 24 (10.9) ALRC080TBC 60 77 80 459 7.00 (17.8) 9.00 (22.9) 5.75 (14.6) 4.60 (11.7) 3.60 (9.1) 34 (15.4) ALRC110CBC 75 96 110 334 7.00 (17.8) 9.00 (22.9) 6.50 (16.5) 4.20 (10.7) 3.60 (9.1) 56 (25.4) ALRC130CBC 100 124 130 283 7.00 (17.8) 9.00 (22.9) 6.50 (16.5) 4.20 (10.7) 3.60 (9.1) 56 (25.4) ALRC160CBC 125 156 160 230 7.00 (17.8) 9.00 (22.9) 8.00 (20.3) 4.20 (10.7) 3.60 (9.1) 70 (31.8) ALRC200CBC 150 180 200 184 8.50 (21.6) 10.80 (27.4) 8.25 (21.0) 5.90 (15.0) 3.60 (9.1) 76 (34.5) ALRC250CBC 200 240 250 147 8.50 (21.6) 10.80 (27.4) 8.25 (21.0) 6.20 (15.7) 4.60 (11.7) 89 (40.4) ALRC300CBC 250 302 300 123 10.93 (27.8) 16.50 (41.9) 8.13 (20.7) 6.20 (15.7) 4.60 (11.7) 106 (48.1) 124 (56.2) ALRC360CBC 300 361 360 102 10.93 (27.8) 16.50 (41.9) 9.50 (24.1) 8.20 (20.8) 4.60 (11.7) ALRC420CBC 350 414 420 88 10.93 (27.8) 16.50 (41.9) 9.50 (24.1) 8.20 (20.8) 4.60 (11.7) 124 (56.2) ALRC480CBC 400 477 480 77 10.93 (27.8) 16.50 (41.9) 10.13 (25.7) 8.20 (20.8) 4.60 (11.7) 129 (58.5) ALRC600CBC 500 590 600 61 10.93 (27.8) 16.50 (41.9) 10.13 (25.7) 8.20 (20.8) 7.20 (18.3) 190 (86.2) * Motor HP and Amp rated at 480 volts. 50 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION INDUSTRIAL CONTROL TRANSFORMERS Industrial Control Transformers provide a low and safe control voltage for the operation of electromagnetic devices, such as motor starters, contactors, solenoids and timers ... or other loads requiring above average voltage regulation when actuated. Selection Steps ......................................................52 TA Series Open Core & Coil ...........................53-55 Primary & Secondary Fuse Information .............54-55 Selection Charts ................................................59-64 Wiring Diagrams & Dimensions ..............................65 TB Series Open Core & Coil ...........................56-58 Primary & Secondary Fuse Information ..................57 Selection Charts ................................................59-64 Wiring Diagrams & Dimensions ..............................66 Harsh Environments Control Transformers .......67 AE/CE Series Encapsulated Transformers ..... 68-75 Selection Charts .................................................70-73 FINGER/GUARD® Industrial Control Transformer ...........................76-79 Selection Charts ......................................................77 5 SECTION 5 INDUSTRIAL CONTROL TRANSFORMERS Selecting Industrial Control Transformers To make the proper transformer selection, the load must be completely analyzed... which involves every electrically energized component in the control circuit. All electromagnetic control devices have two current requirements; the first to energize the coil; the second to maintain the contact for a definite period of time. The initial energizing of the coil, which takes 5 to 20 milliseconds, requires many times more current than normal. This is referred to as volt-ampere inrush... which is immediately followed by the sealed voltamperes—the amount of current required to hold the contact in the circuit. Easy, five step selection 1. Determine the voltage and frequency of supply circuit: Example: 460 Volts, 60 Hz. 2. Determine the total inrush VA of the control circuits from the manufacturer’s data or the contactor data table. Do not neglect the current requirements of indicating lights and timing devices that do not have an inrush VA but are energized at the same time as the other components in the circuit. Their total VA should be added to the total inrush VA. 3. Refer to the regulation data chart. If the supply circuit voltage (Step 1) is reasonably stable and fluctuates no more than ± 5%, refer to the 90% Secondary Voltage column. If it fluctuates as much as ± 10%, refer to the 95% Secondary Voltage column. Go down the column you have selected until you arrive at the inrush VA closest to, but not less than, the inrush VA of your control circuit. 4. Read to the far left side of the chart and you have selected the continuous nominal VA rating of the transformer needed. The secondary voltage that will be delivered under inrush conditions will be either 85%, 90%, or 95% of the rated secondary voltage—depending on the column selected from the regulation data chart. The total sealed VA of the control circuit must not exceed the nominal VA rating of the transformer selected from the manufacturer’s data or the contactor’s data table. 52 TABLE 1. Inrush VA Inrush VA @ 20% & 40% Power Factor 85% Secondary Voltage 90% Secondary Voltage 95% Secondary Voltage Nominal VA Rating 20% P.F. 40% P.F. 20% P.F. 40% P.F. 20% P.F. 40% P.F. 50 75 100 150 250 300 350 500 750 1000 1500 2000 362 579 839 1326 3447 3894 5418 6496 8377 11329 25519 28178 224 354 522 842 2281 2618 3689 4575 5811 9005 18803 21600 289 462 664 1003 2462 2812 3870 4691 5913 7789 18013 19372 179 283 413 637 1629 1890 2635 3304 4102 6191 13273 14850 217 345 489 679 1477 1731 2322 2887 3449 4248 10508 10566 134 211 304 431 977 1163 1581 2033 2393 3377 7742 8100 3000 5000 34797 138500 28391 84542 24562 100000 20041 61058 14328 61550 11690 37574 TABLE 2. Typical Magnetic Motor Starter & Contactor Data 60 Hz, 120 Volt, 3-Pole N.E.M.A. Size Contactor Allen Bradley 500 Series K Series ASEA Heavy Duty Series Furnas General Electric Joslyn Clark Siemens-Allis (formerly ITE Gould) Square D Westinghouse Cutler Hammer (Citation Line) A1 Series B1 Series 00 0 1 2 3 4 5 — 192 192 240 660 1225 A 2040 L 1490 — 29 29 29 45 69 110 96 53 110 175 240 580 1000 15 20 22 31 43 85 85 100 150 490 9 9 11.5 15 35 218 218 218 218 310 VA Inrush VA Sealed 1950 VA Inrush 65 98 VA Sealed 900 1200 VA Inrush 55 65 VA Sealed 957 1518 VA Inrush 25 25 25 25 26 75 116 VA Sealed 151 151 151 528 1152 1248 2580 VA Inrush 24 24 24 60 83 86 191 VA Sealed 210 210 210 210 724 880 1790 VA Inrush 18 18 18 18 30 39 295 VA Sealed 76 76 76 194 365 530 1630 VA Inrush 12 12 12 21 35 40 110 VA Sealed 165 245 245 311 700 1185 2970 VA Inrush 33 27 27 37 46 85 212 VA Sealed 160 160 160 160 625 625 1700 VA Inrush 25 25 25 25 50 50 180 VA Sealed 87 103 103 — — — 1158 VA Inrush 15 20 20 — — — 100 VA Sealed 102 103 103 140 390 1158 1158 VA Inrush 13 20 20 24 50 100 100 VA Sealed 5. Refer to the specification tables on the following pages to select a transformer according to the required continuous nominal VA and primary/secondary voltages. Data is most current at time of printing. Contact individual manufacturer for updates. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 5 TA SERIES OPEN CORE & COIL INDUSTRIAL CONTROL TRANSFORMERS TA Series Open Core & Coil Industrial Control Transformers Industrial control transformers are used to reduce supply voltages to 230 V or lower for the operation of electromagnetic devices such as contactors, solenoids, relays, and timers. They are especially designed to accommodate the momentary current inrush caused when electromagnetic components are energized... without sacrificing secondary voltage stability beyond practical limits. Acme Industrial Control Transformers are dry-type, step -down transformers with the secondary control circuit isolated from the primary line circuit to assure maximum safety. Primary Fuse Kit with Snap-on Secondary Fuse Block Jumper Link Connections Secondary Fuse Clips Integrally Mounted Fuse Blocks Voltage regulation of Acme Industrial Control Transformers exceeds standards recommended by the National Electrical Manufacturers Association. Secondary circuit voltage drop between no-load and momentary overload remains exceptionally low. This excellent secondary circuit voltage regulation assures reliable operation of electromagnetic components and may permit the use of a smaller and less expensive industrial control transformer. FEATURES Constructed with high quality silicon steel lamination to minimize core losses and increase efficiency. Designs incorporate precision wound coils for improved regulation. Primary fuse blocks and secondary fuse kits available and easily adaptable. Series-parallel connecting links save wiring and labor costs. Sturdy phenolic terminal panel protects the coil from foreign objects and mechanical damage. Acme Industrial Control Transformers Meet or Exceed UL, CSA, NEMA & ANSI Acme Industrial Control Transformers 50 through 5000 VA are UL Listed, File E79947 and CSA certified, File 7357. Laminations—High-permeability silicon steel continuously annealed to minimize core losses. Magnet Wire—Copper magnet wire is coated with high temperature-resisting insulating film. Coils—Precision wound by machine; total turns per coil Copper windings on all groups. automatically counted. 130°C Insulation class. 80°C temperature rise. Mounting—Heavy steel mounting plates add strength to core construction and provide firm mounting, slotted to facilitate installation. Wire retention on both primary and secondary terminals. Mounting plate adapts to various mounting dimensions. Voltage regulation exceeds NEMA requirements. UL Listed, CSA Certified. Attractive finish, nameplate, and design features enhance the end product. Terminal Boards—Sturdy phenolic terminal boards. Sizing Primary Fuses: Primary Amps < 2, fuse size is 300% of rated primary current. Primary Amps 2< 9, fuse size is 167% of rated primary current. Primary Amps > 9, fuse size is 125% of rated primary current. Sizing Secondary Fuses: Secondary Amps < 9, fuse size is 167% of rated secondary current. Secondary Amps > 9, fuse size is 125% of rated secondary current. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 53 SECTION SECTION 5 TA SERIES OPEN CORE & COIL INDUSTRIAL CONTROL TRANSFORMERS TA Series Primary Fuse Kits Type PL112700 Through PL112705: Using 2 Class CC Dual Element Fuses (not supplied) Meets NEC Article 450 and UL-508 requirements. For use with class “CC” fuses. Eliminates remote mounting of primary overcurrent protection. Covered by Acme Electric 10-year limited warranty. INPUT SUPPLY LINE Field installation is fast and easy. Simply loosen the mounting hardware (Fig. 1), slide the bracket over the transformer and re-tighten the mounting hardware. Make the proper connections with the factory furnished jumpers (Fig. 2) and your unit is ready for operation. PR IM Y( AR HS IDE PR IM Y( AR HS IDE ) ) SE N CO DA ( RY XS IDE ) Figure 2 Figure 1 Instructions for TA Series Primary Fuse Kit Type PL112706 & PL112707: Using 2 Class CC Dual Element Fuses (3000-5000 VA) 1. To mount the primary fuse kit bracket, remove the two 1/4" (.64 cm) sheet metal screws on the terminal panel on the primary (H side) of the transformer. 4. Attach the female quick connect of the jumpers supplied with the fuse kit to male quick connects on the right side of the fuse blocks —one jumper to each of the blocks. 2. Place the slots in the fuse kit mounting bracket over the holes in the terminal and mounting bracket. To secure the fuse kit, reinsert the two 1/4" (.64 cm) sheet metal screws and tighten securely. 5. Connect the ring terminal of the jumpers to the appropriate screw terminals of the transformers primary (H side). Refer to the transformer name plate for proper terminal connections. 6. Connect primary supply line leads to the screw terminals on the left side of the block —one line lead to each of the fuse blocks. 3. Tighten all mounting screws securely–this will secure the mounting bracket. PR IM Y (H AR SID E) SE CO ND Y (X AR SID PR E) IM Y (H AR SID C SE O E) A ND (X RY SID E) INPUT SUPPLY LINE Primary Fuse Sizing Chart VA 50 75 100 150 250 300 350 500 750 1000 1500 2000 3000 5000 120 V 1.2 1.9 2.5 3.8 3.5 4.0 5.0 7.0 10.0 15.0 20.0 25.0 30.0 –– 208 V 0.6 1.0 1.5 2.0 3.5 4.0 5.0 4.0 6.0 8.0 12.0 12.0 20.0 30.0 230 V 0.6 1.0 1.3 2.0 3.5 4.0 4.5 3.5 5.5 7.0 12.0 15.0 20.0 30.0 240 V 0.6 1.0 1.3 1.9 3.0 3.5 4.0 3.5 5.0 7.0 12.0 15.0 20.0 30.0 277 V 0.6 0.8 1.0 1.5 3.0 3.0 4.0 5.5 4.5 6.0 10.0 12.0 15.0 25.0 380 V 0.3 0.6 0.8 1.2 2.0 2.5 2.5 4.0 6.0 4.5 7.0 9.0 15.0 20.0 416 V 0.3 0.6 0.8 1.2 1.8 2.5 2.5 3.5 5.5 4.0 6.0 8.0 12.0 15.0 440 V 0.3 0.6 0.6 1.0 1.8 2.0 2.5 3.5 5.0 3.5 6.0 8.0 12.0 15.0 460 V 0.3 0.5 0.6 1.0 1.5 2.0 2.0 3.5 5.0 3.5 5.5 7.5 12.0 15.0 480 V 0.3 0.5 0.6 1.0 1.5 1.9 2.0 3.0 5.0 3.5 5.5 7.0 12.0 15.0 Fuse size based on time delay class CC fuses. NOTE: Bold lines indicate changes in the percent of rated current used to calculate fuse sizes in accordance with article 450 of the NEC. 54 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 550 V 0.3 0.4 0.6 0.8 1.4 1.5 1.9 3.0 4.0 5.5 5.0 6.0 10.0 12.0 600 V 0.3 0.4 0.5 0.8 1.2 1.5 1.8 2.5 4.0 5.0 4.5 6.0 9.0 15.0 SECTION 5 TA SERIES OPEN CORE & COIL INDUSTRIAL CONTROL TRANSFORMERS TA Series Secondary Fuse Kits Type PL112600, 601, 602: Use Dual Element Slow-Blow Fuse Mount secondary fuse clips on terminals X1 and F or F1 using the screws supplied with the transformer. PL112600/601 Fuse Kit PL112602 Fuse Kit Connect secondary load lines to terminals X2 and F or F2. Use dual-element slow-blowing fuses such as Bussmann MFG., Fusetron Type FNM, Littelfuse or Shawmut (not supplied with fuse kits). TA Series Instructions for Secondary Fuse Kit Type PL112603: use dual element slow-blow fuse 13/32" x 1-1/2" (1.0 x 3.8 cm) 1. To attach secondary fuse kit PL-112603 to primary fuse kits PL112700 thru PL112707 snap the secondary single pole fuse block onto the unlabeled side of the primary double pole fuse block. (See Figure 1) 2. Install the fuse kits as instructed under the primary fuse kit instructions on page 54. 3. Select the appropriate pair of jumpers for making the connections between the secondary fuse block and the secondary (X-side) of the transformer. SE CO N ( RY DA XS IDE ) 4. Connect the female quick-connect of the jumpers supplied to one of the male quick-connects of the secondary fuse block - one jumper to each end of the fuse block. (See Figure 2) Figure 2 5. Connect the ring terminal of the jumpers supplied to screw terminals X1 and F or F1 on the secondary (X-side) of the transformer. 6. Connect secondary load lines to terminals X2 and F or F2. Figure 1 Jumper Link Connections Group A Series: 240 V parallel: 120 V Group B Series: 480 V parallel: 240 V Group F series: 230 V parallel: 115 V Group I Series: 24 V parallel: 12 V Group J Series: 480 V & 240 V: 240 V & 120 V Group K Series: 240 V: 120 V Exception: 150 VA transformer TA232404 does not have quick connect terminals. Parallel Connection Series Connection ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 55 SECTION 5 TA SERIES OPEN CORE & COIL INDUSTRIAL CONTROL TRANSFORMERS TB TB Series Open Core & Coil Industrial Control Transformers Acme’s TB Series Industrial Control Transformers are especially designed to accommodate the momentary current inrush caused when electromagnetic components are energized... without sacrificing secondary voltage stability beyond practical limits. Acme’s TB Series transformers are dry-type, step-down transformers with the secondary control circuit isolated from the primary line circuit to assure maximum safety. Voltage regulation of Acme’s TB Series transformers exceeds standards recommended by the National Electrical Manufacturers Association. Secondary circuit voltage drop between no-load and momentary overload remains exceptionally low. This excellent secondary circuit voltage regulation assures reliable operation of electromagnetic components and may permit the use of a smaller and less expensive industrial control transformer. FEATURES & BENEFITS 600 volt class and below. 50–1000 VA, 50/60 Hz. 80°C temperature rise, 130°C insulation class. Constructed with high quality silicon steel lamination to minimize core losses and increase efficiency. Designs incorporate precision split bobbin wound coils for improved regulation. Primary fuse blocks and secondary fuse kits available and easily adaptable. APPLICATIONS Motor Starters Contactors Solenoids Timer Circuits Series-parallel connecting links save wiring and labor costs. Relays Terminal blocks allow full access for ring terminals for easy installation even with solid strand conductors. Control Panels Robotics Integrally molded terminal blocks with isolation barriers to prevent arc over. Footprint matches TA Series for easy interchangeability. Copper windings on all groups. Heavy gauge steel mounting plate adapts to various mounting dimensions. Voltage regulation exceeds NEMA requirements. UL Listed and CSA Certified. Meets or exceeds UL, CSA, NEMA, ANSI and OSHA Standards. Ten-year limited warranty. 56 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 5 SECTION TA SERIES OPEN CORE & COIL INDUSTRIAL CONTROL TRANSFORMERS TB TB Series Primary Fuse Kits Type PL112700 Through PL112705: Using 2 Class CC Dual Element Fuses (not supplied) Meets NEC Article 450 and UL-508 requirements. For use with class “CC” fuses. Figure 1 Eliminates remote mounting of primary overcurrent protection. Covered by Acme Electric 10-year limited warranty. Field installation is fast and easy. Simply loosen the mounting hardware (Fig. 1), slide the bracket over the transformer and re-tighten the mounting hardware. Make the proper connections with the factory furnished jumpers (Fig. 2) and your unit is ready for operation. Figure 2 Fuse Kit adds approximately 1.75” to height of unit. Primary Fuse Sizing Chart VA 50 120 V 1.2 208 V 0.6 230 V 0.6 240 V 0.6 277 V 0.6 380 V 0.3 416 V 0.3 440 V 0.3 460 V 0.3 480 V 0.3 550 V 0.3 600 V 0.3 75 1.9 1.0 1.0 1.0 0.8 0.6 0.6 0.6 0.5 0.5 0.4 0.4 100 2.5 1.5 1.3 1.3 1.0 0.8 0.8 0.6 0.6 0.6 0.6 0.5 150 3.8 2.0 2.0 1.9 1.5 1.2 1.2 1.0 1.0 1.0 0.8 0.8 250 3.5 3.5 3.5 3.0 3.0 2.0 1.8 1.8 1.5 1.5 1.4 1.2 300 4.0 4.0 4.0 3.5 3.0 2.5 2.5 2.0 2.0 1.9 1.5 1.5 350 5.0 5.0 4.5 4.0 4.0 2.5 2.5 2.5 2.0 2.0 1.9 1.8 500 7.0 4.0 3.5 3.5 5.5 4.0 3.5 3.5 3.5 3.0 3.0 2.5 750 10.0 6.0 5.5 5.0 4.5 6.0 5.5 5.0 5.0 5.0 4.0 4.0 1000 15.0 8.0 7.0 7.0 6.0 4.5 4.0 3.5 3.5 3.5 5.5 5.0 1500 20.0 12.0 12.0 12.0 10.0 7.0 6.0 6.0 5.5 5.5 5.0 4.5 2000 25.0 12.0 15.0 15.0 12.0 9.0 8.0 8.0 7.5 7.0 6.0 6.0 3000 30.0 20.0 20.0 20.0 15.0 15.0 12.0 12.0 12.0 12.0 10.0 9.0 5000 –– 30.0 30.0 30.0 25.0 20.0 15.0 15.0 15.0 15.0 12.0 15.0 Secondary Fuse Sizing Chart VA 50 VA 24 V 3.2 85 V 0.9 91 V 0.9 99 V 0.8 100 V 0.8 110 V 0.7 115 V 0.7 120 V 0.6 125 V 0.6 130 V 0.6 75 VA 5.0 1.4 1.2 1.2 1.2 1.0 1.0 1.0 1.0 0.8 100 VA 6.0 1.5 1.5 1.5 1.5 1.5 1.5 1.2 1.2 1.2 150 VA 10.0 2.5 2.5 2.5 2.5 2.0 2.0 2.0 2.0 1.5 250 VA 12.0 4.5 4.5 4.0 4.0 3.5 3.5 3.0 3.0 3.0 300 VA 15.0 5.5 5.5 5.0 5.0 4.5 4.5 4.0 4.0 3.5 350 VA 20.0 6.5 6.0 5.5 5.5 5.0 5.0 4.5 4.5 4.5 500 VA 25.0 9.0 9.0 8.0 8.0 7.0 7.0 6.0 6.0 6.0 750 VA 40.0 12.0 12.0 12.0 12.0 10.0 10.0 10.0 10.0 9.0 1000 VA 50.0 15.0 15.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 1500 VA — 25.0 20.0 20.0 20.0 20.0 20.0 15.0 15.0 15.0 2000 VA — 30.0 30.0 25.0 25.0 25.0 25.0 20.0 20.0 20.0 3000 VA — 40.0 40.0 40.0 40.0 35.0 35.0 30.0 30.0 30.0 5000 VA — 70.0 70.0 60.0 60.0 60.0 60.0 50.0 50.0 50.0 Fuse size based on time delay class CC fuses. NOTE: Bold lines indicate changes in the percent of rated current used to calculate fuse sizes in accordance with article 450 of the NEC. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 57 SECTION 5 TA SERIES OPEN CORE & COIL INDUSTRIAL CONTROL TRANSFORMERS TB TB Series Secondary Fuse Kits Type PL79924, PL79930, & PL79931: Use Dual Element Slow-Blow Fuse Catalog Number PL79924* PL79930 PL79931 VA 50-1000 50-350 500-1000 Type 1/4" x 1-1/4" 13/32" x 1-1/2" 13/32" x 1-1/2" Secondary Fuse Kit Mount secondary fuse clips on terminals X1 and F or F1 using the screws supplied with the transformer. Connect secondary load lines to terminals X2 and F or F2. Use Jumper Link to connect F1 and F2. Use dual-element slow-blowing fuses such as Bussmann MFG., Fusetron Type FNM, Littelfuse or Ferraz Shawmut (not supplied with fuse kits). * PL79924: Use fuse kit on all transformers except 750 & 1000 VA with 24 volt secondary. Instructions for TB Series Secondary Fuse Kit Type PL112603: use dual element slow-blow fuse 13/32" x 1-1/2" (1.0 x 3.8 cm) 1.To attach secondary fuse kit PL 112603 to primary fuse kits PL112700 thru PL112705 snap the secondary single pole fuse block onto the unlabeled side of the primary double pole fuse block. (See Figure 1) 2.Install the fuse kits as instructed under the primary fuse kit instructions on page 54. 3.Select the appropriate pair of jumpers for making the connections between the secondary fuse block and the secondary (X-side) of the transformer. Figure 2 4.Connect the female quick-connect of the jumpers supplied to one of the male quickconnects of the secondary fuse block—one jumper to each end of the fuse block. (See Figure 2) 5.Connect the ring terminal of the jumpers supplied to screw terminals X1 and F or F1 on the secondary (X-side) of the transformer. 6.Connect secondary load lines to terminals X2 and F or F2. Figure 1 58 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 5 TA & SERIES TB SERIES OPEN OPEN CORE CORE & COIL & COIL INDUSTRIAL INDUSTRIAL CONTROL CONTROL TRANSFORMERS TRANSFORMERS SELECTION CHARTS GROUP A 120 X 240 PRIMARY VOLTS—12/24 SECONDARY VOLTS—1Ø, 50/60 Hz CATALOG NO. VA RATING OUTPUT AMPS APPROX. DIMENSIONS Inches (Cm.) C D F APPROX. SHIP WEIGHT Lbs. (Kg.) PRIMARY FUSE BLOCK PART NO. SECONDARY FUSE SIZE 24 VOLTS A B E TB181141 50 2.08 4.23 (10.7) 3.00 (7.6) 2.70 (6.8) 2.50 (6.4) 2.13 (5.4) .22 x .50 (0.6 x 1.3) 4 (1.8) PL112700 3 /10 amps TB181142 75 3.13 4.74 (12.0) 3.00 (7.6) 2.70 (6.8) 2.50 (6.4) 2.61 (6.6) .22 x .50 (0.6 x 1.3) 4 (1.8) PL112700 5 amps TB181143 100 4.17 4.90 (12.4) 3.00 (7.6) 2.70 (6.8) 2.50 (6.4) 2.81 (7.1) .22 x .50 (0.6 x 1.3) 4 (1.8) PL112700 6 /4 amps TB181144 150 6.25 4.78 (12.1) 3.75 (9.5) 3.40 (8.6) 3.13 (8.0) 2.63 (6.7) .22 x .50 (0.6 x 1.3) 6 (2.7) PL112701 10 amps TB181146 250 10.42 5.08 (12.9) 4.50 (11.4) 3.84 (9.8) 3.75 (9.5) 3.05 (7.7) .22 x .50 (0.6 x 1.3) 9 (4.1) PL112702 15 amps TB181148 350 14.58 6.12 (15.5) 4.50 (11.4) 3.84 (9.8) 3.75 (9.5) 4.06 (10.3) .22 x .50 (0.6 x 1.3) 13 (5.9) PL112702 20 amps TB181149 500 20.83 5.90 (15.0) 5.25 (13.3) 4.47 (11.4) 4.38 (11.1) 4.19 (10.6) .31 x .50 (0.8 x 1.3) 16 (7.3) PL112704 30 amps TB181150 750 31.25 7.53 (19.1) 5.25 (13.3) 4.47 (11.4) 4.38 (11.1) 5.25 (13.3) .31 x .50 (0.8 x 1.3) 24 (10.9) PL112704 — TB181151 1000 41.67 7.43 (18.9) 6.75 (17.1) 5.72 (14.5) 5.75 (14.6) 3.81 (9.7) .31 x .50 (0.8 x 1.3) 26 (11.8) PL112705 — 2 1 GROUP B 240 X 480, 230 X 460, 220 X 440 PRIMARY VOLTS—120/115/110 SECONDARY VOLTS—1Ø, 50/60 Hz CATALOG NO. VA RATING OUTPUT AMPS @ 120V F APPROX. SHIP WEIGHT LBS. (KG.) PRIMARY FUSE BLOCK PART NO. SECONDARY FUSE KIT PART NO. A B E 50 0.42 4.23 (10.7) 3.00 (7.6) 2.70 (6.8) 2.50 (6.4) 2.13 (5.4) .22 x .50 (0.6 x 1.3) 4 (1.8) PL112700 * TB81201 75 0.63 4.74 (12.0) 3.00 (7.6) 2.70 (6.8) 2.50 (6.4) 2.61 (6.6) .22 x .50 (0.6 x 1.3) 4 (1.8) PL112700 * 1 amp TB81211 100 0.83 4.90 (12.4) 3.00 (7.6) 2.70 (6.8) 2.50 (6.4) 2.81 (7.1) .22 x .50 (0.6 x 1.3) 4 (1.8) PL112700 * 11/4 amps TB81212 150 1.25 5.00 (12.7) 3.75 (9.5) 3.40 (8.6) 3.13 (8.0) 2.81 (7.1) .22 x .50 (0.6 x 1.3) 6 (2.7) PL112701 * 2 amps TB81213 250 2.08 4.18 (10.6) 4.50 (11.4) 3.84 (9.8) 3.75 (9.5) 3.13 (8.0) .22 x .50 (0.6 x 1.3) 9 (4.1) PL112702 * 3 2/10 amps TB81200 300 2.50 5.57 (14.1) 4.50 (11.4) 3.84 (9.8) 3.75 (9.5) 3.13 (8.0) .22 x .50 (0.6 x 1.3) 10 (4.5) PL112702 * 4 amps TB81214 350 2.92 6.32 (16.1) 4.50 (11.4) 3.84 (9.8) 3.75 (9.5) 3.83 (9.7) .22 x .50 (0.6 x 1.3) 12 (5.4) PL112702 * 4 1/2 amps TB81215 500 4.17 6.30 (16.0) 5.25 (13.3) 4.47 (11.4) 4.06 (10.3) 3.81 (9.7) .22 x .50 (0.6 x 1.3) 15 (6.8) PL112704 * 6 1/4 amps TB81216 750 6.25 6.65 (16.9) 5.25 (13.3) 4.47 (11.4) 4.38 (11.1) 5.13 (13.0) .31 x .50 (0.8 x 1.3) 23 (10.4) PL112704 * 10 amps TB81217 1000 8.33 7.58 (19.3) 6.75 (17.1) 5.78 (14.7) 5.75 (14.6) 3.69 (9.4) .31 x .50 (0.8 x 1.3) 25 (11.3) PL112705 * 12 amps TB81210 APPROX. DIMENSIONS INCHES (CM.) C D SECONDARY FUSE SIZE 120 VOLTS 6/10 amp Secondary Fuse Kit PL112603 may be substituted for PL112600 thru PL112602 when Primary Fuse Kit is used. See page 58. See chart for integrally mounted fuse block catalog number suffix. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 59 SECTION 5 GROUP B TA & SERIES TB SERIES OPEN OPEN CORE CORE & COIL & COIL INDUSTRIAL INDUSTRIAL CONTROL CONTROL TRANSFORMERS TRANSFORMERS (CONTINUED) 240 X 480, 230 X 460, 220 X 440 PRIMARY VOLTS—120/115/110 SECONDARY VOLTS—1Ø, 50/60 Hz CATALOG NO. VA RATING OUTPUT AMPS @ 120V APPROX. DIMENSIONS INCHES (CM.) C D F APPROX. SHIP WEIGHT LBS. (KG.) PRIMARY FUSE BLOCK PART NO. SECONDARY FUSE KIT PART NO. SECONDARY FUSE SIZE 120 VOLTS A B E TA2-81218 1500 12.50 8.80 (22.4) 6.75 (17.1) 5.72 (14.5) 5.75 (14.6) 5.75 (14.6) .31 x .50 (0.8 x 1.3) 43 (19.5) PL112705 PL112601 15 amps TA2-81219 2000 16.67 9.25 (23.5) 6.75 (17.1) 5.72 (14.5) 5.75 (14.6) 6.38 (16.2) .31 x .50 (0.8 x 1.3) 49 (22.2) PL112705 PL112601 20 amps TA2-81220 3000 25.00 8.81 (22.4) 7.50 (19.1) 8.34 (21.2) 6.50 (16.5) 7.52 (19.1) .41 x .81 (1.0 x 2.1) 70 (31.8) PL112706 — — TA281221 5000 41.67 7.52 (19.1) 11.92 (30.3) 9.49 (24.1) 6.75 (17.1) 6.25 (15.9) .41 x .81 (1.0 x 2.1) 125 (56.7) PL112707 — — * See fusing chart for secondary fuse kits. Integrally Mounted Fuse Blocks Available: (See Chart) ADD SUFFIX TO CATALOG NO. GROUP ‘A’ THROUGH 500 VA GROUP ‘B’ THROUGH 2000 VA CONFIGURATION F2 Factory installed integrally mounted 2-pole primary block F3 Factory installed integrally mounted 3-pole primary and secondary block (100 VA & larger) F4 Factory installed 2-pole primary block and secondary fuse clips (50 & 75 VA) Consult factory for other sizes available. GROUP C 240/480/600, 230/460/575, 220/440/550 PRIMARY VOLTS—120/100, 115/95, 110/90 SECONDARY VOLTS—1Ø, 50/60 Hz CATALOG NO. VA RATING OUTPUT AMPS @ 120V APPROX. DIMENSIONS INCHES (CM.) C D F APPROX. SHIP WEIGHT LBS. (KG.) PRIMARY FUSE BLOCK PART NO. SECONDARY FUSE KIT PART NO. A B E TB81000 50 0.42 4.56 (11.6) 3.00 (7.6) 2.70 (6.8) 2.50 (6.4) 2.61 (6.6) TB81009 75 0.63 4.90 (12.4) 3.00 (7.6) 2.70 (6.8) 2.50 (6.4) TB81001 100 0.83 5.36 (13.6) 3.00 (7.6) 2.70 (6.8) TB81002 150 1.25 5.00 (12.7) 3.75 (9.5) TB81003 250 2.08 5.57 (14.1) TB81020 300 2.50 TB81004 350 TB81005 .22 x .50 (0.6 x 1.3) 4 (1.8) PL112700 * 2.81 (7.1) .22 x .50 (0.6 x 1.3) 4 (1.8) PL112700 * 1 amp 2.50 (6.4) 3.26 (8.3) .22 x .50 (0.6 x 1.3) 5 (2.3) PL112700 * 11/4 amps 3.40 (8.6) 3.13 (8.0) 3.06 (7.8) .22 x .50 (0.6 x 1.3) 7 (3.2) PL112701 * 2 amps 4.50 (11.4) 3.84 (9.8) 3.75 (9.5) 3.50 (8.9) .22 x .50 (0.6 x 1.3) 11 (5.0) PL112702 * 3 2/10 amps 6.48 (16.5) 4.65 (11.8) 4.15 (10.5) 4.06 (10.3) 4.06 (10.3) .22 x .50 (0.6 x 1.3) 15 (6.8) PL112702 * 4 amps 2.92 6.48 (16.5) 4.65 (11.8) 4.15 (10.5) 4.06 (10.3) 4.06 (10.3) .22 x .50 (0.6 x 1.3) 15 (6.8) PL112702 * 4 1/2 amps 500 4.17 6.43 (16.3) 5.25 (13.3) 4.47 (11.4) 4.38 (11.1) 4.56 (11.6) .31 x .50 (0.8 x 1.3) 21 (9.5) PL112704 * 6 1/4 amps TB81006 750 6.25 7.19 (18.3) 6.75 (17.1) 5.78 (14.7) 5.75 (14.6) 3.81 (9.7) .31 x .50 (0.8 x 1.3) 25 (11.3) PL112705 * 10 amps TB81007 1000 8.33 7.96 (20.2) 6.75 (17.1) 5.78 (14.7) 5.75 (14.6) 4.63 (11.8) .31 x .50 (0.8 x 1.3) 32 (14.5) PL112705 * 12 amps TA281008 1500 12.50 9.46 (24.0) 6.75 (17.1) 5.72 (14.5) 5.75 (14.6) 6.38 (16.2) .31 x .50 (0.8 x 1.3) 47 (21.3) PL112705 PL112601 15 amps TA253929 2000 16.67 7.90 (20.1) 7.50 (19.1) 7.66 (19.5) 6.50 (16.5) 6.57 (16.7) .41 x .81 (1.0 x 2.1) 55 (24.9) PL112706 PL112601 20 amps TA253930 3000 25.00 7.02 (17.8) 11.92 (30.3) 8.83 (22.4) 6.75 (17.1) 5.75 (14.6) .41 x .81 (1.0 x 2.1) 75 (34.0) PL112707 — — TA253931 5000 41.67 7.52 (19.1) 11.92 (30.3) 9.49 (24.1) 6.75 (17.1) 6.25 (15.9) .41 x .81 (1.0 x 2.1) 110 (49.9) PL112707 — — * See fusing chart for secondary fuse kits. Secondary Fuse Kit PL-112603 may be substituted for PL112600 thru PL112602 when Primary Fuse Kit is used. See page 58. See chart for integrally mounted fuse block catalog number suffix. 60 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECONDARY FUSE SIZE 120 VOLTS 6/10 amp SECTION 5 TA & SERIES TB SERIES OPEN OPEN CORE CORE & COIL & COIL INDUSTRIAL INDUSTRIAL CONTROL CONTROL TRANSFORMERS TRANSFORMERS GROUP D 208/240/277/380/480 PRIMARY VOLTS—24 SECONDARY VOLTS—1Ø, 50/60 Hz CATALOG NO. VA RATING OUTPUT AMPS APPROX. DIMENSIONS INCHES (CM.) C D F APPROX. SHIP WEIGHT LBS. (KG.) PRIMARY FUSE BLOCK PART NO. SECONDARY FUSE KIT PART NO. SECONDARY FUSE SIZE 24 VOLTS A B E TB81321 50 2.08 4.08 (10.4) 3.75 (9.5) 3.40 (8.6) 3.13 (8.0) 2.19 (5.6) .22 x .50 (0.6 x 1.3) 4 (1.8) PL112701 * 3 2/10 amp TB81322 75 3.13 4.31 (10.9) 3.75 (9.5) 3.40 (8.6) 3.13 (8.0) 2.31 (5.9) .22 x .50 (0.6 x 1.3) 5 (2.3) PL112701 * 5 amps TB81323 100 4.17 4.52 (11.5) 3.75 (9.5) 3.40 (8.6) 3.13 (8.0) 2.63 (6.7) .22 x .50 (0.6 x 1.3) 5 (2.3) PL112701 * 6 1/4 amps TB81324 150 6.25 4.75 (12.1) 4.50 (11.4) 3.84 (9.8) 3.75 (9.5) 3.05 (7.7) .22 x .50 (0.6 x 1.3) 9 (4.1) PL112702 * 10 amps TB81325 250 10.42 5.24 (13.3) 4.65 (11.8) 4.15 (10.5) 4.06 (10.3) 3.25 (8.3) .22 x .50 (0.6 x 1.3) 11 (5.0) PL112702 * 15 amps TB81326 350 14.58 6.02 (15.3) 5.25 (13.3) 4.47 (11.4) 4.38 (11.1) 4.00 (10.2) .31 x .50 (0.8 x 1.3) 18 (8.2) PL112704 * 20 amps TB81327 500 20.83 6.51 (16.5) 5.25 (13.3) 4.47 (11.4) 4.38 (11.1) 4.19 (10.6) .31 x .50 (0.8 x 1.3) 19 (8.6) PL112704 * 30 amps TB81328 750 31.25 7.08 (18.0) 6.75 (17.1) 5.78 (14.7) 5.75 (14.6) 3.81 (9.7) .31 x .50 (0.8 x 1.3) 26 (11.8) PL112705 * — 33 amps TB81329 1000 41.67 8.10 (20.6) 6.75 (17.1) 5.72 (14.5) 5.75 (14.6) 4.63 (11.8) .31 x .50 (0.8 x 1.3) 33 (15.0) PL112705 * — PRIMARY FUSE BLOCK PART NO. SECONDARY FUSE KIT PART NO. SECONDARY FUSE SIZE 115 VOLTS * See fusing chart for secondary fuse kits. GROUP E 208/277/380 PRIMARY VOLTS—115/95 SECONDARY VOLTS—1Ø, 50/60 Hz CATALOG NO. VA RATING OUTPUT AMPS @ 115V APPROX. DIMENSIONS INCHES (CM.) C D A B E F APPROX. SHIP WEIGHT LBS. (KG.) TB81301 50 0.43 4.35 (11.0) 3.00 (7.6) 2.70 (6.8) 2.50 (6.4) 2.61 (6.6) .22 x .50 (0.6 x 1.3) 4 (1.8) PL112700 * TB81302 75 0.65 4.74 (12.0) 3.00 (7.6) 2.70 (6.8) 2.50 (6.4) 2.81 (7.1) .22 x .50 (0.6 x 1.3) 4 (1.8) PL112700 * 1 amp TB81303 100 0.87 4.45 (11.3) 3.75 (9.5) 3.40 (8.6) 3.13 (8.0) 2.44 (6.2) .22 x .50 (0.6 x 1.3) 5 (2.3) PL112701 * 11/4 amps TB81304 150 1.30 5.00 (12.7) 3.75 (9.5) 3.84 (9.8) 3.13 (8.0) 3.06 (7.8) .22 x .50 (0.6 x 1.3) 5 (2.3) PL112701 * 2 amps TB81305 250 2.17 5.68 (14.4) 4.50 (11.4) 3.84 (9.8) 3.75 (9.5) 4.06 (10.3) .22 x .50 (0.6 x 1.3) 13 (5.9) PL112702 * 3 1/2 amps TB81306 350 3.04 6.30 (16.0) 4.65 (11.8) 4.15 (10.5) 4.06 (10.3) 4.75 (12.1) .22 x .50 (0.6 x 1.3) 18 (8.2) PL112702 * 5 amps TB81307 500 4.35 6.22 (15.8) 5.25 (13.3) 4.47 (11.4) 4.38 (11.1) 4.56 (11.6) .22 x .50 (0.6 x 1.3) 20 (9.1) PL112704 * 7 amps TB81308 750 6.52 6.82 (17.3) 6.75 (17.1) 5.78 (14.7) 5.75 (14.6) 3.69 (9.4) .31 x .50 (0.8 x 1.3) 24 (10.9) PL112705 * 10 amps TB81309 1000 8.70 7.96 (20.2) 6.75 (17.1) 5.72 (14.5) 5.75 (14.6) 4.44 (11.3) .31 x .50 (0.8 x 1.3) 31 (14.1) PL112705 * 12 amps 6/10 amp * See fusing chart for secondary fuse kits. Secondary Fuse Kit PL112603 may be substituted for PL112600 thru PL112602 when Primary Fuse Kit is used. See page 58. See chart for integrally mounted fuse block catalog number suffix. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 61 5 SECTION TA & SERIES TB SERIES OPEN OPEN CORE CORE & COIL & COIL INDUSTRIAL INDUSTRIAL CONTROL CONTROL TRANSFORMERS TRANSFORMERS GROUP F 380/440/550/600 PRIMARY VOLTS—115/230 SECONDARY VOLTS—1Ø, 50/60 Hz CATALOG NO. APPROX. DIMENSIONS INCHES (CM.) C D VA RATING OUTPUT AMPS @ 115V APPROX. SHIP WEIGHT LBS. (KG.) PRIMARY FUSE BLOCK PART NO. SECONDARY FUSE SIZE 115 VOLTS A B E F TA254535 50 0.43 4.12 (10.5) 3.75 (9.5) 3.21 (8.2) 3.13 (8.0) 2.19 (5.6) .22 x .50 (0.6 x 1.3) 4 (1.8) PL112701 TA254536 100 0.87 4.56 (11.6) 3.75 (9.5) 3.21 (8.2) 3.13 (8.0) 2.31 (5.9) .22 x .50 (0.6 x 1.3) 5 (2.3) PL112701 11/4 amps TA254537 150 1.30 5.00 (12.7) 3.75 (9.5) 3.21 (8.2) 3.13 (8.0) 3.06 (7.8) .22 x .50 (0.6 x 1.3) 10 (4.5) PL112701 2 amps TA254538 250 2.17 5.49 (13.9) 4.50 (11.4) 3.84 (9.8) 3.75 (9.5) 3.50 (8.9) .22 x .50 (0.6 x 1.3) 11 (5.0) PL112702 3 1/2 amps TA281197 350 3.04 6.03 (15.3) 4.88 (12.4) 4.15 (10.5) 4.06 (10.3) 4.38 (11.1) .22 x .50 (0.6 x 1.3) 17 (7.7) PL112703 5 amps TA254539 500 4.35 6.76 (17.1) 4.88 (12.4) 4.15 (10.5) 4.06 (10.3) 5.75 (14.6) .22 x .50 (0.6 x 1.3) 23 (10.4) PL112703 7 amps TA281240 750 6.52 7.19 (18.3) 6.75 (17.1) 5.72 (14.5) 5.75 (14.6) 3.69 (9.4) .31 x .50 (0.8 x 1.3) 25 (11.3) PL112705 10 amps TA281241 1000 8.70 7.77 (19.7) 6.75 (17.1) 5.72 (14.5) 5.75 (14.6) 4.44 (11.3) .31 x .50 (0.8 x 1.3) 30 (13.6) PL112705 12 amps 6/10 amp GROUP G 240/416/480/600; 230/400/460/575; 220/380/440/550; 208/500 PRIMARY VOLTS 99/120/130; 95/115/125; 91/110/120; 85/100/110 SECONDARY VOLTS —1Ø, 50/60 Hz APPROX. DIMENSIONS INCHES (CM.) C D E CATALOG NO. VA RATING @ 130V OUTPUT AMPS F APPROX. SHIP WEIGHT LBS. (KG.) PRIMARY FUSE BLOCK PART NO. SECONDARY FUSE KIT PART NO. A B TB32403 50 0.38 4.08 (10.4) 3.75 (9.5) 3.40 (8.6) 3.13 (8.0) 2.31 (5.9) TB32404 150 1.15 4.75 (12.1) 4.50 (11.4) 3.84 (9.8) 3.75 (9.5) TB32405 250 1.92 5.58 (14.2) 4.65 (11.8) 4.15 (10.5) TB32669 350 2.69 6.23 (15.8) 4.65 (11.8) TB32406 500 3.85 6.40 (16.3) TB54523 750 5.77 TB54524 1000 TA254525 .22 x .50 (0.6 x 1.3) 5 (2.3) PL112701 NA 3.05 (7.7) .22 x .50 (0.6 x 1.3) 10 (4.5) PL112702 NA 16/10 amps 4.06 (10.3) 4.06 (10.3) .22 x .50 (0.6 x 1.3) 16 (7.3) PL112702 NA 3 2/10 amps 4.15 (10.5) 4.06 (10.3) 5.50 (14.0) .22 x .50 (0.6 x 1.3) 22 (10.0) PL112702 NA 4 amps 6.75 (17.1) 5.78 (14.7) 5.75 (14.6) 3.69 (9.4) .22 x .50 (0.6 x 1.3) 23 (10.4) PL112705 NA 6 1/4 amps 7.08 (18.0) 6.75 (17.1) 5.78 (14.7) 5.75 (14.6) 4.13 (10.5) .31 x .50 (0.8 x 1.3) 29 (13.2) PL112705 NA 9 amps 7.69 8.56 (21.7) 6.75 (17.1) 5.78 (14.7) 5.75 (14.6) 4.88 (12.4) .31 x .50 (0.8 x 1.3) 35 (15.9) PL112705 NA 12 amps 1500 11.54 6.75 (17.1) 7.50 (19.1) 7.66 (19.5) 6.50 (16.5) 5.42 (13.8) .41 x .81 (1.0 x 2.1) 55 (24.9) PL112706 PL-112601 20 amps TA281202 2000 15.39 7.45 (18.9) 7.50 (19.1) 7.66 (19.5) 6.50 (16.5) 6.12 (15.5) .41 x .81 (1.0 x 2.1) 55 (24.9) PL112706 PL-112601 25 amps TA281203 3000 23.08 7.02 (17.8) 11.92 (30.3) 8.83 (22.4) 6.75 (17.1) 5.75 (14.6) .41 x .81 (1.0 x 2.1) 70 (31.8) PL112707 — — TA281205 5000 38.46 7.52 (19.1) 11.92 (30.3) 9.49 (24.1) 6.75 (17.1) 6.25 (15.9) .41 x .81 (1.0 x 2.1) 110 (49.9) PL112707 — — Secondary Fuse Kit PL112603 may be substituted for PL112600 thru PL112602 when Primary Fuse Kit is used. See page 58. Secondary fuse kit application for 115V only. 62 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECONDARY FUSE SIZE 130 VOLTS 6/10 amp SECTION 5 TA & SERIES TB SERIES OPEN OPEN CORE CORE & COIL & COIL INDUSTRIAL INDUSTRIAL CONTROL CONTROL TRANSFORMERS TRANSFORMERS CONNECTION DETAILS FOR GROUP G CONNECT TO LINE FOR RESPECTIVE VOLTAGE OUTPUT VOLTS H1-H2 H1-H3 H1-H4 H1-H5 X1-X2 X1-X3 X1-X4 208 –– –– 500 85 100 110 220 380 440 550 91 110 120 230 400 460 575 95 115 125 240 416 480 600 99 120 130 GROUP H 208/230/460 PRIMARY VOLTS—115 SECONDARY VOLTS—1Ø, 50/60 Hz CATALOG NO. APPROX. DIMENSIONS INCHES (CM.) C D VA RATING OUTPUT AMPS F APPROX. SHIP WEIGHT LBS. (KG.) PRIMARY FUSE BLOCK PART NO. SECONDARY FUSE KIT PART NO. SECONDARY FUSE SIZE 115 VOLTS A B E TB69300 50 0.43 4.44 (11.3) 3.00 (7.6) 2.70 (6.8) 2.50 (6.4) 2.61 (6.6) .22 x .50 (0.6 x 1.3) 4 (1.8) PL112700 * 6/10 amp TB69301 100 0.87 5.21 (13.2) 3.00 (7.6) 2.70 (6.8) 2.50 (6.4) 3.26 (8.3) .22 x .50 (0.6 x 1.3) 4 (1.8) PL112700 * 1 4/10 amps TB69302 150 1.30 5.10 (13.0) 3.75 (9.5) 3.40 (8.6) 3.13 (8.0) 3.06 (7.8) .22 x .50 (0.6 x 1.3) 7 (3.2) PL112701 * 2 amps TB69303 250 2.17 5.38 (13.7) 4.50 (11.4) 3.84 (9.8) 3.75 (9.5) 3.50 (8.9) .22 x .50 (0.6 x 1.3) 11 (5.0) PL112702 * 3 1/2 amps TB69304 350 3.04 5.90 (15.0) 4.65 (11.8) 4.15 (10.5) 4.06 (10.3) 3.81 (9.7) .22 x .50 (0.6 x 1.3) 15 (6.8) PL112702 * 5 amps TB69305 500 4.35 6.22 (15.8) 5.25 (13.3) 4.47 (11.4) 4.38 (11.1) 4.56 (11.6) .31 x .50 (0.8 x 1.3) 20 (9.1) PL112704 * 7 amps TB69306 750 6.52 6.82 (17.3) 6.75 (17.1) 5.78 (14.7) 5.75 (14.6) 3.81 (9.7) .31 x .50 (0.8 x 1.3) 26 (11.8) PL112705 * 10 amps TB69307 1000 8.70 7.96 (20.2) 6.75 (17.1) 5.78 (14.7) 5.75 (14.6) 4.63 (11.8) .31 x .50 (0.8 x 1.3) 33 (15.0) PL112705 * 12 amps * See fusing chart for secondary fuse kits. GROUP I 600 PRIMARY VOLTS—12/24 SECONDARY VOLTS—1Ø, 60 Hz APPROX. DIMENSIONS INCHES (CM.) C D CATALOG NO. VA RATING OUTPUT AMPS @ 12V F APPROX. SHIP WEIGHT LBS. (KG.) PRIMARY FUSE BLOCK PART NO. A B E TA83300 50 4.17 4.13 (10.5) 3.00 (7.6) 2.59 (6.6) 2.50 (6.4) 2.30 (5.8) .22 x .50 (0.6 x 1.3) 4 (1.8) PL112700 TA83301 100 8.33 4.90 (12.4) 3.00 (7.6) 2.59 (6.6) 2.50 (6.4) 3.35 (8.5) .22 x .50 (0.6 x 1.3) 4 (1.8) PL112700 TA83302 150 12.50 4.92 (12.5) 3.75 (9.5) 3.21 (8.2) 3.13 (8.0) 2.81 (7.1) .22 x .50 (0.6 x 1.3) 6 (2.7) PL112701 TA83303 250 20.83 5.38 (13.7) 4.50 (11.4) 3.84 (9.8) 3.75 (9.5) 3.05 (7.7) .22 x .50 (0.6 x 1.3) 9 (4.1) PL112702 TA83304 500 41.67 6.06 (15.4) 4.88 (12.4) 4.15 (10.5) 4.06 (10.3) 4.06 (10.3) .22 x .50 (0.6 x 1.3) 13 (5.9) PL112703 TA83305 750 62.50 6.43 (16.3) 5.25 (13.3) 4.47 (11.4) 4.38 (11.1) 4.00 (10.2) .31 x .50 (0.8 x 1.3) 21 (9.5) PL112704 TA83306 1000 83.33 7.30 (18.5) 6.75 (17.1) 5.72 (14.5) 5.75 (14.6) 3.69 (9.4) .31 x .50 (0.8 x 1.3) 24 (10.9) PL112705 Secondary Fuse Kit PL112603 may be substituted for PL112600 thru PL112602 when Primary Fuse Kit is used. See page 58. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 63 SECTION 5 TA & SERIES TB SERIES OPEN OPEN CORE CORE & COIL & COIL INDUSTRIAL INDUSTRIAL CONTROL CONTROL TRANSFORMERS TRANSFORMERS GROUP J 240 X 480 PRIMARY VOLTS—120/240 SECONDARY VOLTS—1Ø, 60 Hz CATALOG NO. VA RATING OUTPUT AMPS @ 120V TB83210 50 0.42 TB83212 100 0.83 TB83213 150 1.25 TB83215 250 2.08 TB83218 500 4.17 TB83219 750 6.25 TB83220 1000 8.33 TA83221 1500 12.50 TA83222 2000 16.67 TA83223 3000 25.00 TA83224 5000 41.67 A 4.13 (10.5) 4.90 (12.4) 4.92 (12.5) 5.38 (13.7) 6.06 (15.4) 6.43 (16.3) 7.34 (18.6) 8.80 (22.4) 9.15 (23.2) 7.00 (17.8) 7.06 (17.9) B 3.00 (7.6) 3.00 (7.6) 3.75 (9.5) 4.50 (11.4) 5.25 (13.3) 5.25 (13.3) 6.75 (17.1) 6.75 (17.1) 6.75 (17.1) 7.50 (19.1) 11.92 (30.3) APPROX. DIMENSIONS INCHES (CM.) C D 2.70 (6.8) 2.70 (6.8) 3.40 (8.6) 3.84 (9.8) 4.47 (11.4) 4.47 (11.4) 5.78 (14.7) 5.72 (14.5) 5.72 (14.5) 7.66 (19.5) 8.75 (22.2) 2.50 (6.4) 2.50 (6.4) 3.13 (8.0) 3.75 (9.5) 4.06 (10.3) 4.38 (11.1) 5.75 (14.6) 5.75 (14.6) 5.75 (14.6) 6.50 (16.5) 6.75 (17.1) E 2.30 (5.8) 3.35 (8.5) 2.81 (7.1) 3.05 (7.7) 4.06 (10.3) 5.30 (13.0) 3.69 (9.4) 5.02 (12.8) 5.42 (13.8) 5.55 (14.1) 5.75 (14.6) F .22 x .50 (0.6 x 1.3) .22 x .50 (0.6 x 1.3) .22 x .50 (0.6 x 1.3) .22 x .50 (0.6 x 1.3) .22 x .50 (0.6 x 1.3) .31 x .50 (0.8 x 1.3) .31 x .50 (0.8 x 1.3) .31 x .50 (0.8 x 1.3) .31 x .50 (0.8 x 1.3) .41 x .81 (1.0 x 2.1) .41 x .81 (1.0 x 2.1) APPROX. SHIP WEIGHT LBS. (KG.) PRIMARY FUSE BLOCK PART NO. 4 (1.8) 4 (1.8) 6 (2.7) 9 (4.1) 13 (5.9) 21 (9.5) 24 (10.9) 43 (19.5) 48 (21.8) 51 (23.1) 90 (40.8) PL112700 APPROX. SHIP WEIGHT LBS. (KG.) 4 (1.8) PRIMARY FUSE BLOCK PART NO. PL112700 4 (1.8) 6 (2.7) 9 (4.1) 13 (5.9) 21 (9.5) 24 (10.9) PL112700 PL112700 PL112701 PL112702 PL112704 PL112704 PL112705 PL112705 PL112705 PL112706 PL112707 GROUP K 600 PRIMARY VOLTS—120/240 SECONDARY VOLTS—1Ø, 60 Hz CATALOG NO. VA RATING TA83310 50 OUTPUT AMPS @ 120V 0.42 TA83311 100 0.83 TA83312 150 1.25 TA83313 250 2.08 TA83314 500 4.17 TA83315 750 6.25 TA83316 1000 8.33 A 4.13 (10.5) 4.90 (12.4) 4.92 (12.5) 5.38 (13.7) 6.06 (15.4) 6.43 (16.3) 7.34 (18.6) B 3.00 (7.6) 3.00 (7.6) 3.75 (9.5) 4.50 (11.4) 4.88 (12.4) 5.25 (13.3) 6.75 (17.1) APPROX. DIMENSIONS INCHES (CM.) C D 2.59 2.50 (6.6) (6.4) 2.59 (6.6) 3.21 (8.2) 3.84 (9.8) 4.15 (10.5) 4.47 (11.4) 5.72 (14.5) 2.50 (6.4) 3.13 (8.0) 3.75 (9.5) 4.06 (10.3) 4.38 (11.1) 5.75 (14.6) E 2.30 (5.8) 3.35 (8.5) 2.81 (7.1) 3.05 (7.7) 4.06 (10.3) 4.00 (10.2) 3.69 (9.4) F .22 x .50 (0.6 x 1.3) .22 x .50 (0.6 x 1.3) .22 x .50 (0.6 x 1.3) .22 x .50 (0.6 x 1.3) .22 x .50 (0.6 x 1.3) .31 x .50 (0.8 x 1.3) .31 x .50 (0.8 x 1.3) PL112701 PL112702 PL112703 PL112704 PL112705 * See fusing chart for secondary fuse kits. TA & TB SERIES PROTECTIVE DEVICES – Primary Fuse Kits FUSES ARE NOT INCLUDED. CONSULT CATALOG FOR PROPER FUSE SELECTION. FOR USE WITH INDUSTRIAL CONTROL TRANSFORMERS THROUGH 1500 VA. CATALOG NO. APPROX. SHIP WEIGHT Lbs. (Kg.) PL112600 0.5 (0.2) 1 (0.5) PL112601 0.5 (0.2) 1 (0.5) PL112602 1 (0.5) PL112702 1 (0.5) PL112603 1 (0.5) PL112703 1 (0.5) PL112704 1 (0.5) PL112705 1 (0.5) PL112706 1 (0.5) PL112707 1 (0.5) CATALOG NO. PL112700 PL112701 64 TA SERIES PROTECTIVE DEVICES – Secondary Fuse Kits APPROX. SHIP WEIGHT Lbs. (Kg.) TB SERIES PROTECTIVE DEVICES– Secondary Fuse Kits CATALOG NO. VA DESCRIPTION APPROX. SHIPPING WT. (LBS./ KG.) PL79924 PL79928 PL79929 PL79930 PL79931 50 – 350 500 & 750 50 – 350 500 & 1000 Fuse Kit: Secondary Fuse 1/4" x 1-1/4" w/ARM Link: Small Jumper Links (Qty. 2) Link: Large Jumper Links (Qty. 2) Fuse Kit: Secondary Fuse Midget w/ARM Fuse Kit: Secondary Fuse Midget w/ARM 1.0 (0.5) 1.0 (0.5) 1.0 (0.5) 1.0 (0.5) 1.0 (0.5) ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 5 SECTION TA SERIES OPEN CORE & COIL INDUSTRIAL CONTROL TRANSFORMERS TA Series Open Core & Coil Wiring Diagrams Group A Group B 120V 240V H1 H3 H2 H4 H1 H1 H3 240V 230 220 H1 H3 H2 H4 H2 H4 H2 H3 Group C 480V 460 440 H4 H1 H1 H3 H4 X2 X1 X1 H1 Group F H2 H1 H4 H3 380V 277V 208V H1 95V Group G Group H H4 460V 230V X1 X4 X2 X3 600V X4 X2 X4 X2 X3 X1 X4 X2 X3 X1 X3 X1 12V 24V H2 X2 115V X1 115V Group K 240V 480V H2 H3 X1 X3 X1 Group J H1 X1 H1 X2 230V Group I 24V H4 X4 X2 X3 X1 X3 H3 H2 H5 600V 550V H3 440V 380V H2 X4 115V H5 H4 X1 208V X2 H6 480V 380V 277V 240V 208V X2 120V 115 110 X3 Group E 600V 575 550 100V 95 90 X2 X2 H4 H3 480V 460 440 240V 230 220 120V 115 110 24V Group D H2 H2 H4 H2 H3 H1 H1 H1 H3 H2 H4 H1 H3 H1 H3 H2 H4 X4 X2 X3 X1 X4 X2 X3 X1 X4 X2 240V H2 H2 H4 X3 X1 600V X4 X2 X4 X2 X3 X1 X4 X2 240V 120V X3 X1 X3 X1 120V TA Series Open Core & Coil Dimensional Drawings 50 VA Thru 2 kVA C 3 & 5 kVA C B E A A E F D F D B ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 65 SECTION 5 TA SERIES OPEN CORE & COIL INDUSTRIAL CONTROL TRANSFORMERS TB TB Series Open Core & Coil Wiring Diagrams Group A Group B 120V 480V 460 440 H1 H3 240V H2 H4 H1 H1 H3 H2 H4 H3 H4 H2 H1 H3 H2 H4 H1 X4 X2 X4 X2 X3 X2 H2 H4 480V 460 440 240V 230 220 H1 120V 115 110 X2 H3 H2 24V X1 Group J 240V 480V H1 H4 460V 230V 208V 208V 95V X2 115V H1 H3 H2 H4 H1 H3 H1 H3 H2 X4 X2 X3 X4 X2 X3 X1 X4 X2 H2 H4 H4 H3 H2 115V X1 X1 X3 X1 X1 240V TB Series Open Core & Coil Dimensional Drawings B D C A E F 66 H5 H4 X1 H4 H3 H6 480V 380V 277V 240V 208V 100V 95 90 X2 277V X3 600V 575 550 Group H 380V X2 H4 H3 H2 H4 X1 Group G Group D H2 X3 Group E H1 H2 H1 120V 115 110 X1 24V H1 H3 H3 X1 X3 X1 X4 X2 X3 12V Group C 240V 230 220 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 120V SECTION SECTION 5 TAINDUSTRIAL SERIES OPEN CORE CONTROL & COIL TRANSFORMERS INDUSTRIAL CONTROL TRANSFORMERS Industrial Control Transformers for Harsh Environments Designed for Control Panels where Internal Installation of Control Transformers is prohibited. Some specifications require installation of large control transformers, usually 1000 to 5000 VA outside the control cabinet. This means the transformer must be in a sheet metal enclosure instead of the usual open core and coil construction method. Acme meets this need by providing all of the power, protection, regulation and performance of our standard industrial control transformers in one UL -3R enclosure. These transformers are wound with copper magnet wire, deliver full nameplate capacity, and provide the high regulation required in control applications. Voltage combinations available are: 240 x 480V primary, 120V secondary and 240/480/600V primary, 120/100V secondary. Ratings available are 1000, 2000, 3000 and 5000 VA. All units are UL listed, CSA certified, and covered by Acme’s exclusive 10-year limited warranty. FEATURES Fully encapsulated and enclosed. 55°C temperature rise, 155°C insulation. Copper windings. 1000, 2000, 3000, 5000 and 10000 VA sizes. Voltage regulation exceeds NEMA requirements. UL and UL-3R listed. CSA certified. 10-year limited warranty. GROUP L 240 x 480 PRIMARY VOLTS—120 SECONDARY VOLTS —1Ø, 50/60 Hz APPROX. DIMENSIONS INCHES (CM.) H W D APPROX. SHIP WEIGHT LBS. (KG.) ELECTRICAL CONNECTION DIAGRAM 7.13 (18.1) 55 (24.9) B 10.31 (26.2) 7.13 (18.1) 80 (36.3) B 14.77 (37.5) 10.31 (26.2) 7.13 (18.1) 100 (45.4) B 41.67 13.85 (35.2) 13.25 (33.7) 10.19 (25.9) 140 (63.5) B 83.3 16.47 (41.8) 13.88 (35.3) 12.94 (32.9) 308 (139.7) B CATALOG NO. VA RATING OUTPUT AMPS T181217 1000 8.33 13.10 (33.3) 10.31 (26.2) T181219 2000 16.67 14.77 (37.5) T181220 3000 25.00 T181221 5000 T181223 10000 D H GROUP M 240/480/600 PRIMARY VOLTS—120/100 Secondary Volts —1Ø, 50/60 Hz CATALOG NO. T153929 VA RATING 2000 OUTPUT AMPS 16.67 T153930 3000 25.00 T153931 5000 41.67 APPROX. DIMENSIONS INCHES (CM.) H W D 14.77 10.31 7.13 (37.5) (26.2) (18.1) 13.85 13.25 10.19 (35.2) (33.7) (25.9) 13.85 13.25 10.19 (35.2) (33.7) (25.9) APPROX. SHIP WEIGHT LBS. (KG.) 80 (36.3) 130 (59.0) 140 (63.5) W ELECTRICAL CONNECTION DIAGRAM C Encapsulated 1000 VA–10000 VA C C See page 70 for electrical diagram. See page 58 for fuse sizing information. For secondary fuse size, multiply output amps x 1.25. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 67 SECTION 5 TA SERIES AE/CE SERIES OPEN CORE INDUSTRIAL & COIL INDUSTRIAL CONTROL CONTROL TRANSFORMERS TRANSFORMERS AE/CE Series Industrial Control Transformers The Acme Electric AE and CE Series Industrial Control Transformers are designed specifically for machine tool control circuit applications. These transformers have the ability to handle potentially damaging high in-rush currents that occur when electromagnetic components are energized, without sacrificing the required stable output voltage. Designed to meet or exceed the demands of international standards, combined with the full breadth of product offering, the AE and CE Series Transformers from Acme Electric are the ideal solution for your industrial control applications. Cooler. Cleaner. More Compact. FEATURES & BENEFITS Epoxy encapsulated design protects core & coil assembly from potentially damaging contaminants. Integrally molded terminal blocks with isolation barriers to prevent arc over, terminal blocks allow full access for ring terminals for easy installation and solid termination. The AE and CE Series design improves the dissipation of the heat away from the core and coil assembly providing cooler operation. In addition, the AE and CE Series industrial control transformers seal the transformer’s windings and internal terminations within an epoxy encapsulant encased in a durable thermoplastic end cap, protecting them from potentially damaging moisture, dirt and other ambient contaminants. Furthermore, Acme’s compact design helps minimize the mounting footprint, providing more flexibility in applications where space is at a premium. Heavy gauge steel mounting feet. Available factory or field installed fuse blocks provide integral fusing on the primary or primary and secondary. Dual labeling for easy product identification when equipped with a fuse block. 50-750 VA, 50/60 Hz. UL and cUL Listed, CE Marked (CE Series only). Ten-year limited warranty. 55°C Temperature Rise. 105°C Insulation Class. CE Series for Global Applications Acme’s CE Series Encapsulated Industrial Control Transformers carry the CE mark, indicating it complies with the requirements established by the International Electrotechnical Commission (IEC) for use of control circuit transformers in the countries of the European Union. Regulations that apply to control transformers include Low Voltage Directive 73/23/EEC and Electromagnetic Compatibility (EMC) Directive 89/336/EEC. 68 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 5 TA SERIES AE/CE SERIES OPEN CORE INDUSTRIAL & COIL INDUSTRIAL CONTROL CONTROL TRANSFORMERS TRANSFORMERS FEATURES Integrally molded terminal blocks with combination slotted/phillips screws. Isolation barriers protect against arc over while able to accommodate a full ring terminal. Integrally mounted fuse blocks available in standard and touch-proof (CE Series) style. Dual labels for identification of fused modules CE Series offers touch-proof terminals, isolating live contacts for additional safety. Epoxy encapsulated copper windings and internal terminations, providing isolation from external contaminants and physical damage. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 69 SECTION 5 TA SERIES AE/CE INDUSTRIAL OPEN CORE &CONTROL COIL INDUSTRIAL TRANSFORMERS CONTROL TRANSFORMERS SELECTION CHARTS AE SERIES GROUP I C 120 x 240 PRIMARY VOLTS—24 SECONDARY VOLTS –– 1Ø, 50/60 Hz APPROX. DIMENSIONS INCHES (CM.) B C D E MOUNTING SLOT F APPROX. SHIPPING WT 2.03 (5.1) 2.53 (6.4) .20 x .40 (0.5 x 1.0) 2.50 (1.1) 2.53 (6.4) 2.53 (6.4) .20 x .40 (0.5 x 1.0) 3.50 (1.6) 3.09 (7.8) 2.41 (6.1) 2.81 (7.1) .20 x .40 (0.5 x 1.0) 4.05 (1.8) 3.41 (8.6) 2.97 (7.5) 3.13 (7.9) .20 x .40 (0.5 x 1.0) 6.50 (2.9) 4.50 (11.4) 3.84 (9.7) 2.94 (7.4) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 9.25 (4.2) 4.50 (11.4) 3.84 (9.7) 3.78 (9.6) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 12.75 (5.8) 5.53 (14.0) 5.25 (13.3) 4.66 (11.8) 4.16 (10.5) 4.38 (11.1) .31 x .69 (0.8 x 1.7) 19.00 (8.6) 6.81 (17.3) 5.25 (13.3) 4.66 (11.8) 5.75 (14.6) 4.38 (11.1) .31 x .69 (0.8 x 1.7) 26.00 (11.8) VA RATING CATALOG NUMBER A 50 AE010050 2.69 (6.8) 3.00 (7.6) 2.81 (7.1) 75 AE010075 3.22 (8.1) 3.00 (7.6) 2.81 (7.1) 100 AE010100 3.28 (8.3) 3.41 (8.6) 150 AE010150 3.88 (9.8) 3.78 (9.6) 250 AE010250 4.13 (10.4) 350 AE010350 5.00 (12.7) 500 AE010500 750 AE010750 GROUP II 200/220/440, 208/230/460, 240/480 PRIMARY VOLTS—23/110, 24/115, 25/120 SECONDARY VOLTS—1Ø, 50/60 Hz APPROX. DIMENSIONS INCHES (CM.) B C D E MOUNTING SLOT F APPROX. SHIPPING WT 2.25 (5.7) 2.53 (6.4) .20 x .40 (0.5 x 1.0) 3.0 (1.4) 2.53 (6.4) 2.81 (7.1) .20 x .40 (0.5 x 1.0) 4.0 (1.8) VA RATING CATALOG NUMBER A 50 AE020050 3.28 (8.3) 3.00 (7.6) 2.78 (7.0) 75 AE020075 3.28 (8.3) 3.00 (7.6) 3.09 (7.8) 100 AE020100 3.28 (8.3) 3.41 (8.6) 3.41 (8.6) 2.53 (6.4) 3.13 (7.9) .20 x .40 (0.5 x 1.0) 4.0 (1.8) 150 AE020150 4.03 (10.2) 3.75 (9.5) 3.41 (8.6) 3.28 (8.3) 3.13 (7.9) .20 x .40 (0.5 x 1.0) 7.0 (3.2) 250 AE020250 4.38 (11.1) 4.50 (11.4) 4.03 (10.2) 3.75 (9.5) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 9.0 (4.1) 300 AE020300 5.13 (13.0) 4.50 (11.4) 4.97 (12.6) 3.88 (9.8) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 11.0 (5.0) 350 AE020350 5.25 (13.3) 4.50 (11.4) 4.97 (12.6) 4.16 (10.5) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 13.0 (5.9) 500 AE020500 6.31 (16.0) 5.25 (13.3) 4.97 (12.6) 5.25 (13.3) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 19.0 (8.6) 750 AE020750 6.81 (17.3) 5.25 (13.3) 4.97 (12.6) 5.75 (14.6) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 27.0 (12.2) E MOUNTING SLOT F APPROX. SHIPPING WT GROUP III 240 x 480 PRIMARY VOLTS—24 SECONDARY VOLTS –– 1Ø, 50/60 Hz 70 VA RATING CATALOG NUMBER A 50 AE030050 2.69 (6.8) APPROX. DIMENSIONS INCHES (CM.) B C D 3.00 (7.6) 2.81 (7.1) 2.03 (5.1) 2.53 (6.4) .20 x .40 (0.5 x 1.0) 2.5 (1.1) 75 AE030075 3.22 (8.1) 3.00 (7.6) 2.81 (7.1) 2.53 (6.4) 2.53 (6.4) .20 x .40 (0.5 x 1.0) 3.5 (1.6) 100 AE030100 3.28 (8.3) 3.41 (8.6) 3.09 (7.8) 2.41 (6.1) 2.81 (7.1) .20 x .40 (0.5 x 1.0) 4.0 (1.8) 150 AE030150 3.88 (9.8) 3.84 (9.7) 3.41 (8.6) 2.97 (7.5) 3.13 (7.9) .20 x .40 (0.5 x 1.0) 6.5 (2.9) 250 AE030250 4.13 (10.4) 4.50 (11.4) 3.84 (9.7) 2.94 (7.4) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 9.2 (4.2) 350 AE030350 5.00 (12.7) 4.50 (11.4) 3.84 (9.7) 3.78 (9.6) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 12.7 (5.8) 500 AE030500 5.53 (14.0) 5.25 (13.3) 4.66 (11.8) 4.16 (10.5) 4.34 (11.0) .31 x .69 (0.8 X 1.7) 19.0 (8.6) 750 AE030750 6.81 (17.3) 5.25 (13.3) 4.66 (11.8) 5.75 (14.6) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 26.0 (11.8) ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 5 TA SERIES AE/CE SERIES OPEN CORE INDUSTRIAL & COIL INDUSTRIAL CONTROL CONTROL TRANSFORMERS TRANSFORMERS GROUP VI 240 x 480, 230 x 460, 220 x 440 PRIMARY VOLTS —120/115/110 SECONDARY VOLTS –– 1Ø, 50/60 Hz APPROX. DIMENSIONS INCHES (CM.) B C D VA RATING CATALOG NUMBER A 50 AE060050 2.69 (6.8) 3.00 (7.6) 2.81 (7.1) C E MOUNTING SLOT F APPROX. SHIPPING WT 2.03 (5.1) 2.53 (6.4) .20 x .40 (0.5 x 1.0) 2.5 (1.1) 75 AE060075 3.22 (8.1) 3.00 (7.6) 2.81 (7.1) 2.53 (6.4) 2.53 (6.4) .20 x .40 (0.5 x 1.0) 3.5 (1.6) 100 AE060100 3.28 (8.3) 3.41 (8.6) 3.09 (7.8) 2.41 (6.1) 2.81 (7.1) .20 x .40 (0.5 x 1.0) 4.0 (1.8) 150 AE060150 3.88 (9.8) 3.84 (9.7) 3.41 (8.6) 2.97 (7.5) 3.13 (7.5) .20 x .40 (0.5 x 1.0) 6.5 (2.9) 250 AE060250 4.13 (10.4) 4.50 (11.4) 3.84 (9.7) 2.94 (7.4) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 9.2 (4.2) 350 AE060350 5.00 (12.7) 4.50 (11.4) 3.84 (9.7) 3.78 (9.6) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 12.7 (5.8) 500 AE060500 5.53 (14.0) 5.25 (13.3) 4.66 (11.8) 4.16 (10.5) 4.34 (11.0) .31 x .69 (0.8 X 1.7) 19.0 (8.6) 750 AE060750 6.81 (17.3) 5.25 (13.3) 4.66 (11.8) 5.75 (14.6) 4.31 (10.9) .31 x .69 (0.8 X 1.7) 26.0 (11.8) E MOUNTING SLOT F APPROX. SHIPPING WT GROUP VII 208/230/460 PRIMARY VOLTS –– 115 SECONDARY VOLTS –– 1Ø, 50/60 Hz VA RATING CATALOG NUMBER A APPROX. DIMENSIONS INCHES (CM.) B C D 50 AE070050 2.84 (7.2) 3.00 (7.6) 2.81 (7.1) 2.16 (5.4) 2.53 (6.4) .20 x .40 (0.5 x 1.0) 2.6 (1.2) 100 AE070100 3.41 (6.6) 3.41 (8.6) 3.09 (7.8) 2.69 (6.8) 2.81 (7.1) .20 x .40 (0.5 x 1.0) 4.2 (1.9) 150 AE070150 3.88 (9.8) 3.75 (9.5) 3.41 (8.6) 3.09 (7.8) 3.09 (7.8) .20 x .40 (0.5 x 1.0) 6.7 (3.1) 250 AE070250 4.16 (10.5) 4.50 (11.4) 4.03 (10.2) 3.28 (8.3) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 9.5 (4.3) 350 AE070350 5.19 (13.1) 4.50 (11.4) 4.03 (10.2) 4.38 (11.1) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 13.4 (6.1) 500 AE070500 5.88 (14.9) 5.25 (13.3) 4.66 (11.8) 4.78 (12.1) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 19.0 (8.6) 750 AE070750 6.81 (17.3) 5.25 (13.3) 4.66 (11.8) 5.75 (14.6) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 27.0 (12.2) E MOUNTING SLOT F APPROX. SHIPPING WT GROUP XII 230/460/575 PRIMARY VOLTS –– 95/115 SECONDARY VOLTS –– 1Ø, 50/60 Hz VA RATING CATALOG NUMBER A APPROX. DIMENSIONS INCHES (CM.) B C D 50 AE120050 2.88 (7.3) 3.00 (7.6) 2.81 (7.1) 2.19 (5.5) 2.53 (6.4) .20 x .40 (0.5 x 1.0) 2.6 (1.2) 100 AE120100 3.59 (9.1) 3.41 (8.6) 3.09 (7.8) 2.88 (7.3) 2.81 (7.1) .20 x .40 (0.5 x 1.0) 4.2 (1.9) 150 AE120150 3.94 (10.0) 3.78 (9.6) 3.41 (8.6) 3.28 (8.3) 3.09 (7.8) .20 x .40 (0.5 x 1.0) 6.8 (3.1) 250 AE120250 4.16 (10.5) 4.50 (11.4) 4.03 (10.2) 3.22 (8.1) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 9.5 (4.3) 350 AE120350 5.00 (12.7) 4.50 (11.4) 4.03 (10.2) 3.69 (9.3) 4.31 (10.9) .20 x .40 (0.5 x 1.0) 13.2 (6.0) 500 AE120500 5.84 (14.8) 5.25 (13.3) 4.66 (11.8) 4.66 (11.8) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 19.2 (8.7) 750 AE120750 6.81 (17.3) 5.25 (13.3) 4.66 (11.8) 5.81 (14.7) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 27.0 (12.2) ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 71 5 SECTION TA SERIES AE/CE SERIES OPEN CORE INDUSTRIAL & COIL INDUSTRIAL CONTROL CONTROL TRANSFORMERS TRANSFORMERS SELECTION CHARTS CE SERIES GROUP IC C 120 x 240 PRIMARY VOLTS –– 24 SECONDARY VOLTS –– 1Ø, 50/60 Hz VA RATING CATALOG NUMBER A APPROX. DIMENSIONS INCHES (CM.) B C D E MOUNTING SLOT F APPROX. SHIPPING WT 50 CE010050 2.69 (6.8) 3.00 (7.6) 2.81 (7.1) 2.25 (5.7) 2.56 (6.5) .20 x .40 (0.5 x 1.0) 2.5 (1.2) 75 CE010075 3.22 (8.1) 3.41 (8.6) 2.81 (7.1) 2.25 (5.7) 2.88 (7.3) .20 x .40 (0.5 x 1.0) 3.5 (1.6) 100 CE010100 3.28 (8.3) 3.75 (9.5) 3.09 (7.8) 2.53 (6.4) 3.13 (7.9) .20 x .40 (0.5 x 1.0) 4.2 (1.9) 150 CE010150 3.88 (9.8) 4.50 (11.4) 3.41 (8.6) 2.53 (6.4) 3.84 (9.7) .20 x .40 (0.5 x 1.0) 6.6 (3.0) 250 CE010250 4.13 (10.4) 4.50 (11.4) 4.03 (10.2) 3.22 (8.1) 3.84 (9.7) .20 x .40 (0.5 x 1.0) 9.4 (4.3) 350 CE010350 5.00 (12.7) 5.25 (13.3) 4.03 (10.2) 3.75 (9.5) 4.50 (11.4) .31 x .69 (0.8 X 1.7) 13.0 (5.9) 500 CE010500 5.50 (13.9) 5.25 (13.3) 4.66 (11.8) 4.28 (10.8) 4.50 (11.4) .31 x .69 (0.8 X 1.7) 19.1 (8.7) 750 CE010750 7.03 (17.8) 5.25 (13.3) 4.66 (11.8) 5.75 (14.6) 4.50 (11.4) .31 x .69 (0.8 X 1.7) 26.6 (12.1) GROUP IIC 200/220/440, 208/230/460, 240/480 PRIMARY VOLTS –– 23/110, 24/115, 25/120 SECONDARY VOLTS –– 1Ø, 50/60 Hz VA RATING CATALOG NUMBER A APPROX. DIMENSIONS INCHES (CM.) B C D E MOUNTING SLOT F APPROX. SHIPPING WT 50 CE020050 3.28 (8.3) 3.28 (8.3) 2.81 (7.1) 2.25 (5.7) 2.81 (7.1) .20 x .40 (0.5 x 1.0) 2.7 (1.2) 100 CE020100 4.03 (10.2) 3.75 (9.5) 3.13 (7.9) 3.22 (8.1) 3.16 (8.0) .20 x .40 (0.5 x 1.0) 4.3 (1.9) 150 CE020150 4.03 (10.2) 4.50 (11.4) 3.41 (8.6) 2.81 (7.1) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 6.8 (3.0) 250 CE020250 4.78 (12.1) 4.50 (11.4) 4.03 (10.2) 4.06 (10.3) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 9.7 (4.4) 350 CE020350 5.53 (14.0) 5.25 (13.3) 4.03 (10.2) 4.28 (10.8) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 13.5 (6.1) 500 CE020500 7.25 (18.4) 5.25 (13.3) 4.69 (11.9) 6.00 (15.2) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 19.6 (8.9) 750 CE020750 6.81 (17.3) 5.28 (13.4) 4.69 (11.9) 5.75 (14.6) 4.44 (11.2) .31 x .69 (0.8 X 1.7) 27.0 (12.2) E MOUNTING SLOT F APPROX. SHIPPING WT GROUP IIIC 240 x 480 PRIMARY VOLTS –– 24 SECONDARY VOLTS –– 1Ø, 50/60 Hz VA RATING 72 CATALOG NUMBER A APPROX. DIMENSIONS INCHES (CM.) B C D 50 CE030050 3.00 (7.6) 3.00 (7.6) 2.81 (7.1) 2.25 (5.7) 2.53 (6.4) .20 x .40 (0.5 x 1.0) 2.5 (1.1) 75 CE030075 3.28 (8.3) 3.28 (8.3) 2.81 (7.1) 2.25 (5.7) 2.81 (7.1) .20 x .40 (0.5 x 1.0) 3.5 (1.6) 100 CE030100 3.28 (8.3) 3.75 (9.5) 3.09 (7.8) 2.53 (6.4) 3.13 (7.9) .20 x .40 (0.5 x 1.0) 4.0 (1.8) 150 CE030150 3.88 (9.8) 4.50 (11.4) 3.47 (8.8) 2.53 (6.4) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 6.5 (2.9) 250 CE030250 4.13 (10.4) 4.50 (11.4) 4.03 (10.2) 3.22 (8.1) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 9.2 (4.2) 350 CE030350 5.00 (12.7) 5.25 (13.3) 4.03 (10.2) 3.75 (9.5) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 12.7 (5.8) 500 CE030500 5.53 (14.0) 5.25 (13.3) 4.66 (11.8) 4.28 (10.8) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 19.0 (8.6) 750 CE030750 7.03 (17.8) 5.25 (13.3) 4.66 (11.8) 5.41 (13.7) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 26.0 (11.8) ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 5 TA SERIES AE/CE SERIES OPEN CORE INDUSTRIAL & COIL INDUSTRIAL CONTROL CONTROL TRANSFORMERS TRANSFORMERS GROUP IVC C 380/400/415 PRIMARY VOLTS –– 110/220 SECONDARY VOLTS –– 1Ø, 50/60 Hz APPROX. DIMENSIONS INCHES (CM.) B C D E MOUNTING SLOT F APPROX. SHIPPING WT 2.53 (6.4) 2.53 (6.4) .20 x .40 (0.5 x 1.0) 2.6 (1.2) 3.22 (8.1) 2.53 (6.4) 3.13 (8.0) .20 x .40 (0.5 x 1.0) 4.3 (1.9) 4.34 (11.0) 3.41 (8.6) 2.53 (6.4) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 6.7 (3.0) 4.50 (11.4) 4.22 (10.7) 3.22 (8.1) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 9.4 (4.3) 4.50 (11.4) 4.22 (10.7) 4.06 (10.3) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 13.0 (5.9) VA RATING CATALOG NUMBER A 50 CE040050 3.53 (8.9) 3.00 (7.6) 2.81 (7.1) 100 CE040100 3.53 (8.9) 3.75 (9.5) 150 CE040150 3.53 (8.9) 250 CE040250 4.03 (10.2) 350 CE040350 4.91 (12.4) 500 CE040500 6.00 (15.2) 5.25 (13.3) 4.69 (11.9) 4.78 (12.1) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 18.8 (8.5) 750 CE040750 6.81 (17.3) 5.25 (13.3) 4.69 (11.9) 5.75 (14.6) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 26.0 (11.8) E MOUNTING SLOT F APPROX. SHIPPING WT GROUP VC 208, 220/380/440, 230/400/460, 240/416/480 PRIMARY VOLTS –– 85/100/110, 91/110/120, 95/115/125, 99/120/130 SECONDARY VOLTS –– 1Ø, 50/60 Hz APPROX. DIMENSIONS INCHES (CM.) B C D VA RATING CATALOG NUMBER A 50 CE050050 4.03 (10.2) 3.41 (8.6) 3.09 (7.8) 2.47 (6.2) 2.81 (7.1) .20 x .40 (0.5 x 1.0) 2.7 (1.2) 150 CE050150 3.88 (9.8) 4.34 (11.0) 3.41 (8.6) 2.88 (7.3) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 6.7 (3.0) 250 CE050250 5.13 (13.0) 4.50 (11.4) 4.03 (10.2) 4.38 (11.1) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 9.5 (4.3) 350 CE050350 5.91 (15.0) 5.25 (13.3) 4.03 (10.2) 4.78 (12.1) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 13.3 (6.0) 500 CE050500 5.91 (15.0) 5.25 (13.3) 4.66 (11.8) 4.63 (11.7) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 19.0 (8.6) 750 CE050750 7.09 (18.0) 5.25 (13.3) 4.66 (11.1) 5.81 (14.7) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 27.0 (12.2) GROUP VIC 240 x 480, 230 x 460, 220 x 440 PRIMARY VOLTS ––120/115/110 SECONDARY VOLTS –– 1Ø, 50/60 Hz APPROX. DIMENSIONS INCHES (CM.) B C D VA RATING CATALOG NUMBER A 50 CE060050 3.41 (8.6) 3.00 (7.6) 2.81 (7.1) E MOUNTING SLOT F APPROX. SHIPPING WT 2.53 (6.4) 2.53 (6.4) .20 x .40 (0.5 x 1.0) 2.6 (1.2) 75 CE060075 3.41 (8.6) 3.28 (8.3) 2.81 (7.1) 2.53 (6.4) 2.81 (7.1) .20 x .40 (0.5 x 1.0) 3.6 (1.6) 100 CE060100 3.41 (8.6) 3.75 (9.5) 3.09 (7.8) 2.53 (6.4) 3.13 (7.9) .20 x .40 (0.5 x 1.0) 4.3 (1.9) 150 CE060150 3.88 (9.8) 4.50 (11.4) 3.47 (8.8) 2.53 (6.4) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 6.7 (3.0) 250 CE060250 4.13 (10.4) 4.50 (11.4) 4.03 (10.2) 3.22 (8.1) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 9.4 (4.3) 300 CE060300 4.53 (11.5) 4.50 (11.4) 4.03 (10.2) 3.75 (9.5) 3.75 (9.5) .20 x .40 (0.5 x 1.0) 10.9 (4.9) 350 CE060350 5.00 (12.7) 5.25 (13.3) 4.03 (10.2) 3.75 (9.5) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 13.0 (5.9) 500 CE060500 6.00 (15.2) 5.25 (13.3) 4.66 (11.8) 4.78 (12.1) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 18.8 (8.5) 750 CE060750 6.81 (17.3) 5.25 (13.3) 4.66 (11.8) 5.75 (14.6) 4.38 (11.1) .31 x .69 (0.8 X 1.7) 26.0 (11.8) ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 73 SECTION 5 TA SERIES AE/CE INDUSTRIAL OPEN CORE &CONTROL COIL INDUSTRIAL TRANSFORMERS CONTROL TRANSFORMERS FUSE SIZING CHARTS PRIMARY FUSE SIZING CHARTS RECOMMENDED RATING FOR CURRENT LIMITING CLASS CC FUSES VA 50 120 V 1.2 208 V 0.6 230 V 0.6 240 V 0.6 277 V 0.6 380 V 0.3 416 V 0.3 440 V 0.3 460 V 0.3 480 V 0.3 550 V 0.3 600 V 0.3 75 1.9 1.0 1.0 1.0 0.8 0.6 0.6 0.6 0.5 0.5 0.4 0.4 100 2.5 1.5 1.3 1.3 1.0 0.8 0.8 0.6 0.6 0.6 0.6 0.5 150 3.8 2.0 2.0 1.9 1.5 1.2 1.2 1.0 1.0 1.0 0.8 0.8 250 3.5 3.5 3.5 3.0 3.0 2.0 1.8 1.8 1.5 1.5 1.4 1.2 300 4.0 4.0 4.0 3.5 3.0 2.5 2.5 2.0 2.0 1.9 1.5 1.5 350 5.0 5.0 4.5 4.0 4.0 2.5 2.5 2.5 2.0 2.0 1.9 1.8 500 7.0 4.0 3.5 3.5 5.5 4.0 3.5 3.5 3.5 3.0 3.0 2.5 750 10.0 6.0 5.5 5.0 4.5 6.0 5.5 5.0 5.0 5.0 4.0 4.0 NOTE: Bold lines indicate changes in the percent of rated current used to calculate fuse sizes in accordance with article 450 of the NEC. SECONDARY FUSE SIZING CHARTS RECOMMENDED RATING FOR CURRENT LIMITING MIDGET FUSES VA 50 VA 24 V 3.2 85 V 0.9 91 V 0.9 99 V 0.8 100 V 0.8 110 V 0.7 115 V 0.7 120 V 0.6 125 V 0.6 130 V 0.6 75 VA 5.0 1.4 1.2 1.2 1.2 1.0 1.0 1.0 1.0 0.8 100 VA 6.0 1.5 1.5 1.5 1.5 1.5 1.5 1.2 1.2 1.2 150 VA 10.0 2.5 2.5 2.5 2.5 2.0 2.0 2.0 2.0 1.5 250 VA 12.0 4.5 4.5 4.0 4.0 3.5 3.5 3.0 3.0 3.0 300 VA 15.0 5.5 5.5 5.0 5.0 4.5 4.5 4.0 4.0 3.5 350 VA 20.0 6.5 6.0 5.5 5.5 5.0 5.0 4.5 4.5 4.5 500 VA 25.0 9.0 9.0 8.0 8.0 7.0 7.0 6.0 6.0 6.0 750 VA 40.0 12.0 12.0 12.0 12.0 10.0 10.0 10.0 10.0 9.0 CONNECTION DETAILS FOR AE05 & CE05 H1-H2 H1-H3 H1-H4 X1-X2 85 100 110 220 380 440 91 110 120 230 400 460 95 115 125 240 416 480 99 120 130 208 74 X1-X3 X1-X4 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 5 SECTION TA SERIES AE/CE INDUSTRIAL OPEN CORE &CONTROL COIL INDUSTRIAL TRANSFORMERS CONTROL TRANSFORMERS FUSE KITS & ACCESSORIES CATALOG NUMBER VA DESCRIPTION APPROX. SHIPPING WT. (Lbs./ Kg.) PL79920 50-750 Fuse Kit: Primary Fuse Block EIC Series (2 Class CC Blocks) 1.0 (0.5) PL79921 150-750 Fuse Kit: Primary & Secondary Fuse Block EIC Series (2 Class CC and 1 Midget Blocks) 1.0 (0.5) PL79922 50-750 Fuse Kit: Primary Fuse Block EIC Series CE Listed w/ Covers (2 Class CC Blocks) 1.0 (0.5) Fuse Kit: Primary & Secondary Fuse Block EIC Series CE Listed w/ Covers (2 Class CC and 1 Midget Blocks) 1.0 (0.5) Fuse Kit: Secondary Fuse 1/4” x 1-1/4” w/ARM 1.0 (0.5) PL79923 150-750 PL79924 PL79925 50 – 350 Cover: Small Terminal Covers (Qty. 2) 1.0 (0.5) PL79926 500 & 750 Cover: Large Terminal Covers (Qty. 2) 1.0 (0.5) Cover: Fuse Block Covers (Qty. 1) 1.0 (0.5) PL79928 50 – 350 Link: Small Jumper Links (Qty. 2) 1.0 (0.5) PL79929 500 & 750 Link: Large Jumper Links (Qty. 2) 1.0 (0.5) PL79930 50 – 350 Fuse Kit: Secondary Fuse Midget w/ARM 1.0 (0.5) PL79931 500 & 750 Fuse Kit: Secondary Fuse Midget w/ARM 1.0 (0.5) PL79927 AE & CE Series Wiring Diagrams WIRING FOR AE01 & CE01 WIRING FOR AE02 & CE02 H1 H1 H3 H2 H4 H1 H2 H3 120V 240V H1 H3 H2 H3 240 230 220 H2 H4 H4 208 200 WIRING FOR AE03 & CE03 H4 480 460 440 480V 460 440 H1 240V 230 220 H1 H3 H2 H4 H1 WIRING FOR CE04 H1 H3 H4 H3 415 400 H2 H4 H2 H3 H2 H4 380 25 24 23 120 115 110 24V X2 X1 X3 WIRING FOR AE05 & CE05 H1 H2 H3 480V 460 416V 440 400 380 240V 230 220 208 WIRING FOR AE06 & CE06 480V 460 440 H1 H1 H3 H2 H3 X3 X2 99V 95 91 85 230V X2 X2 H2 240V 230 220 H3 H2 115V X2 X1 X1 X3 X1 H4 H3 480V 460 440 460V H4 X1 X1 220V H4 H2 H4 120V 115 110 X3 X4 X2 X3 WIRING FOR AE12 H1 H1 X3 X1 110V X1 WIRING FOR AE07 240V 230 220 H1 H3 H2 H4 X2 X4 X2 X2 X1 208V 120V 115 130V 110 125 100 120 110 X4 X2 H4 X4 24V 600V 575 550 100V 95 90 120V 115 110 X1 AE & CE Series Dimensional Drawings B E F A D ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com C 75 SECTION 5 ® FINGER/GUARD TA SERIES OPEN CORE INDUSTRIAL & COIL INDUSTRIAL CONTROL CONTROL TRANSFORMERS TRANSFORMERS FINGER/GUARD® Industrial Control Transformers The Acme FINGER/GUARD® line of Touch-Protected Industrial Control Transformers offers the most advanced and versatile design concepts available to the marketplace today. Easy access front opening in terminal makes for fast wire connections with one screw Durable molded plastic terminal is designed for protection against contact with live components They are designed to meet Acme’s rigid standards for mechanical durability as well as surpass Agency and Industry electrical standards. The FINGER/ GUARD® line is designed for all control applications and features integrally installed, durable molded plastic terminations designed to protect against contact with live components. No slipon plastic covers to be broken, lost or misplaced. All F INGER/GUARD® products use copper windings, high- permeability silicon steel cores and 130 degree C (Class B) insulation. All FINGER/ GUARD® products meet or exceed ANSI, IEC and NEMA standards. They are third party witness tested and are UL Listed (File E79947), CSA Certified (File 7357) and CE Marked (to EN60742)... ON ALL SIZES. The product is suitable for both 50 and 60 Hertz applications and is available in sizes ranging from 50 VA to 3000 VA. FEATURES Constructed with high quality silicon steel lamination to minimize core losses and increase efficiency. Designs incorporate precision wound coils for improved regulation. Copper windings on all groups. 50 VA through 3000 VA sizes, 50/60 Hz. 130°C (Class B) Insulation 80°C temperature rise. Voltage regulation exceeds NEMA requirements. UL Listed, CSA Certified and CE Marked. Attractive finish, nameplate, and design features enhance the end product. Easy to read nameplate clearly identifies important data Wide range of primary and secondary voltages CE Marking (Conformité Européene) The CE Marking, standing for Conformité Européene, is a European Mark of conformity indicating that a product or system to which it is applied, complies with European law (Directives) regulating a necessary level of protection in Europe with respect to safety, health, environmental and consumer protection; however, it is not intended as a guarantee of quality for the consumer. The CE Marking must be applied to products being placed on the European market. The CE Marking does allow a product to be moved freely within the internal market of the European Union. The Directives that apply to Control or Power Distribution Transformers are: • Low Voltage Directive, 73/23/EEC effective January 1, 1997 • • Electromagnetic Compatibility (EMC) Directive, 89/336/EEC effective January 1, 1996 The stringent testing required to obtain a third party certification mark in many cases is significantly more rigid than domestic requirements. This ensures that not only the Acme FINGER/GUARD® product, but all of our CE Marked products are designed to meet a higher level of safety standards than non-CE Marked products. All Acme transformers are manufactured in a facility certified by Underwriters Laboratories to ISO-9001. Ten-year limited warranty. Smaller, lighter weight design. 76 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 5 ® FINGER/GUARD TA SERIES OPEN CORE INDUSTRIAL & COIL INDUSTRIAL CONTROL CONTROL TRANSFORMERS TRANSFORMERS SELECTION CHARTS GROUP A 120 X 240 PRIMARY VOLTS—24 SECONDARY VOLTS—50/60 Hz CATALOG NO. VA RATING EUROPEAN* RATING APPROX. DIMENSIONS INCHES (CM.) A B C D F APPROX. SHIP WEIGHT LBS. (Kg.) .31 x .50 (0.8 x 1.3) 26 (11.8) E FS150 FS175 FS1100 Reference Group IC (CE01): CE Series Industrial Control Transformers 50-750 VA See Pg 72 FS1150 FS1250 FS1350 FS1500 FS1750 FS11000 1000 870 4.76 (12.1) 6.75 (17.1) 6.03 (15.3) 5.75 (14.6) 2.86 (7.3) GROUP B 240 X 480, 230 X 460, 220 X 440 PRIMARY VOLTS—120/115/110 SECONDARY VOLTS—50/60 Hz CATALOG NO. VA RATING EUROPEAN* RATING APPROX. DIMENSIONS INCHES (CM.) A B C D E F APPROX. SHIP WEIGHT LBS. (Kg.) FS250 FS275 FS2100 Reference Group VIC (CE06): CE Series Industrial Control Transformers 50-750 VA See Pg 73 FS2150 FS2250 FS2300 FS2350 FS2500 FS2750 FS21000 1000 870 4.76 (12.1) 6.75 (17.1) 6.03 (15.3) 5.75 (14.6) 2.86 (7.3) .31 x .50 (0.8 x 1.3) 26 (11.8) FS21500 1500 1290 6.01 (15.3) 6.75 (17.1) 6.03 (15.3) 5.75 (14.6) 4.13 (10.5) .31 x .50 (0.8 x 1.3) 38 (17.2) FS22000 2000 1680 6.51 (16.5) 6.75 (17.1) 6.03 (15.3) 5.75 (14.6) 4.63 (11.8) .31 x .50 (0.8 x 1.3) 44 (20.0) FS23000 3000 2465 7.44 (18.9) 7.50 (19.1) 6.68 (17.0) 6.50 (16.5) 6.47 (16.4) .41 x .81 (1.0 x 2.1) 60 (27.2) GROUP C 240/416/480/600; 230/400/460/575; 220/380/440/550; 208/500 PRIMARY VOLTS 99/120/130; 95/115/125; 91/110/120; 85/100/110 SECONDARY VOLTS—50/60 Hz CATALOG NO. APPROX. DIMENSIONS INCHES (CM.) VA RATING EUROPEAN* RATING A B C D E F APPROX. SHIP WEIGHT LBS. (Kg.) FS350 50 50 2.59 (6.6) 3.75 (9.5) 3.64 (9.2) 3.13 (8.0) 1.70 (4.3) .22 x .50 (0.6 x 1.3) 5 (2.3) FS3150 150 150 3.31 (8.4) 4.50 (11.4) 4.15 (10.5) 3.75 (9.5) 2.18 (5.5) .22 x .50 (0.6 x 1.3) 8 (3.6) FS3250 250 250 3.61 (9.2) 4.88 (12.4) 4.46 (11.3) 4.06 (10.3) 2.33 (5.9) .22 x .50 (0.6 x 1.3) 11 (5.0) FS3350 350 345 4.69 (11.9) 4.88 (12.4) 4.46 (11.3) 4.06 (10.3) 3.48 (8.8) .22 x .50 (0.6 x 1.3) 17 (7.7) FS3500 500 490 4.39 (11.2) 6.75 (17.1) 6.03 (15.3) 5.75 (14.6) 2.48 (6.3) .31 x .50 (0.8 x 1.3) 22 (10.0) FS3750 750 720 5.18 (13.2) 6.75 (17.1) 6.03 (15.3) 5.75 (14.6) 3.31 (8.4) .31 x .50 (0.8 x 1.3) 30 (13.6) FS31000 1000 870 6.18 (15.7) 6.75 (17.1) 6.03 (15.3) 5.75 (14.6) 4.30 (10.9) .31 x .50 (0.8 x 1.3) 39 (17.7) FS31500 1500 1290 6.26 (15.9) 7.50 (19.1) 6.68 (17.0) 6.50 (16.5) 5.26 (13.4) .41 x .81 (1.0 x 2.1) 51 (23.1) FS32000 2000 1680 7.76 (19.7) 7.50 (19.1) 7.70 (19.6) 6.50 (16.5) 6.75 (17.1) .41 x .81 (1.0 x 2.1) 66 (29.9) FS33000 3000 2465 8.88 (22.6) 11.92 (30.3) 8.83 (22.4) 6.75 (17.1) 5.75 (14.6) .41 x .81 (1.0 x 2.1) 70 (31.8) ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 77 SECTION 5 ® FINGER/GUARD TA SERIES OPEN CORE INDUSTRIAL & COIL INDUSTRIAL CONTROL CONTROL TRANSFORMERS TRANSFORMERS FUSE KITS–FOR FINGER/GUARD INDUSTRIAL CONTROL TRANSFORMERS ® CATALOG NO. DESCRIPTION PL79905 PRIMARY FUSE KIT FOR CLASS CC FUSES PL79906 PRIMARY & SECONDARY FUSE KIT FOR CLASS CC PRIMARY FUSES & MIDGET SECONDARY FUSE PL79907 PRIMARY FUSE KIT FOR MIDGET FUSES PL79908 PRIMARY & SECONDARY FUSE KIT FOR MIDGET FUSES * EN60742 requires transformers to pass the temperature rise limits of a 130° C (Class B) insulation system at 6% above the rated supply voltage. CONNECTION DETAILS FOR GROUP C CONNECT TO LINE FOR RESPECTIVE VOLTAGE H1-H2 H1-H3 H1-H4 H1-H5 X1-X2 OUTPUT VOLTS X1-X3 X1-X4 208 – – 500 85 100 110 220 380 440 550 91 110 120 230 400 460 575 95 115 125 240 416 480 600 99 120 130 PRIMARY FUSE SIZING CHARTS RECOMMENDED RATING FOR CURRENT LIMITING CLASS CC FUSES VA 50 120 V 1.2 208 V 0.6 230 V 0.6 240 V 0.6 277 V 0.6 380 V 0.3 416 V 0.3 440 V 0.3 460 V 0.3 480 V 0.3 550 V 0.3 600 V 0.3 75 1.9 1.0 1.0 1.0 0.8 0.6 0.6 0.6 0.5 0.5 0.4 0.4 100 2.5 1.5 1.3 1.3 1.0 0.8 0.8 0.6 0.6 0.6 0.6 0.5 150 3.8 2.0 2.0 1.9 1.5 1.2 1.2 1.0 1.0 1.0 0.8 0.8 250 3.5 3.5 3.5 3.0 3.0 2.0 1.8 1.8 1.5 1.5 1.4 1.2 300 4.0 4.0 4.0 3.5 3.0 2.5 2.5 2.0 2.0 1.9 1.5 1.5 350 5.0 5.0 4.5 4.0 4.0 2.5 2.5 2.5 2.0 2.0 1.9 1.8 500 7.0 4.0 3.5 3.5 5.5 4.0 3.5 3.5 3.5 3.0 3.0 2.5 750 10.0 6.0 5.5 5.0 4.5 6.0 5.5 5.0 5.0 5.0 4.0 4.0 1000 15.0 8.0 7.0 7.0 6.0 4.5 4.0 3.5 3.5 3.5 5.5 5.0 1500 20.0 12.0 12.0 12.0 10.0 7.0 6.0 6.0 5.5 5.5 5.0 4.5 2000 25.0 12.0 15.0 15.0 12.0 9.0 8.0 8.0 7.5 7.0 6.0 6.0 3000 30.0 20.0 20.0 20.0 15.0 15.0 12.0 12.0 12.0 12.0 10.0 9.0 NOTE: Bold lines indicate changes in the percent of rated current used to calculate fuse sizes in accordance with article 450 of the NEC. SECONDARY FUSE SIZING CHARTS RECOMMENDED RATING FOR CURRENT LIMITING MIDGET FUSES 78 VA 50 VA 24 V 3.2 85 V 0.9 91 V 0.9 99 V 0.8 100 V 0.8 110 V 0.7 115 V 0.7 120 V 0.6 125 V 0.6 130 V 0.6 75 VA 5.0 1.4 1.2 1.2 1.2 1.0 1.0 1.0 1.0 0.8 100 VA 6.0 1.5 1.5 1.5 1.5 1.5 1.5 1.2 1.2 1.2 150 VA 10.0 2.5 2.5 2.5 2.5 2.0 2.0 2.0 2.0 1.5 250 VA 12.0 4.5 4.5 4.0 4.0 3.5 3.5 3.0 3.0 3.0 300 VA 15.0 5.5 5.5 5.0 5.0 4.5 4.5 4.0 4.0 3.5 350 VA 20.0 6.5 6.0 5.5 5.5 5.0 5.0 4.5 4.5 4.5 500 VA 25.0 9.0 9.0 8.0 8.0 7.0 7.0 6.0 6.0 6.0 750 VA 40.0 12.0 12.0 12.0 12.0 10.0 10.0 10.0 10.0 9.0 1000 VA 50.0 15.0 15.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 1500 VA — 25.0 20.0 20.0 20.0 20.0 20.0 15.0 15.0 15.0 2000 VA — 30.0 30.0 25.0 25.0 25.0 25.0 20.0 20.0 20.0 3000 VA — 40.0 40.0 40.0 40.0 35.0 35.0 30.0 30.0 30.0 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 5 SECTION ® FINGER/GUARD TA SERIES OPEN CORE INDUSTRIAL & COIL INDUSTRIAL CONTROL CONTROL TRANSFORMERS TRANSFORMERS FINGER/GUARD® Wiring Diagrams GROUP B GROUP A H1 H3 H2 H4 H1 480V 460 440 120V 240V H1 H3 H2 H3 GROUP C 240V 230 220 H1 H3 H2 H4 H2 H4 H1 H4 H1 H3 H2 H3 H2 H4 H4 120V 115 110 24V X2 X2 X1 X1 FINGER/GUARD® Dimensional Drawings 50 VA Thru 2 kVA A E F D C B 3 kVA A C F D B E ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 79 SECTION 5 ® FINGER/GUARD TA SERIES OPEN CORE INDUSTRIAL & COIL INDUSTRIAL CONTROL CONTROL TRANSFORMERS TRANSFORMERS NOTES 80 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION LOW VOLTAGE/ LIGHTING TRANSFORMERS General Purpose................................................ 84 Buck - Boost....................................................... 85 Wiring Diagrams ................................................ 86 6 SECTION 6 LOW VOLTAGE LIGHTING TRANSFORMERS & POWER SUPPLIES Low Voltage Lighting A greater selection for your indoor & outdoor low voltage lighting projects Why Low Voltage? Acme’s Low Voltage Lighting products provide a safe, long lasting, highly reliable power source; a perfect selection for landscape applications as well as interior use. Low voltage lighting is a creative medium with unlimited application possibilities. Low voltage lighting benefits include: Precision beam control More light intensity per watt Less radiated heat Greater efficiency Longer life Safer to use Easy installation A high return on end-user investment Acme Advantages More value More protection Acme low voltage transformers are available in a wide range of options and models that are all UL listed for use indoors or outdoors. See inside back cover for warranty details. A full fault current carrying Faraday Shield (except Buck– Boost) prevents 120 volts from reaching the 12 volt side, as required by UL-1571 and UL-1838. More Power The convenient “Selection Guide” on the facing page provides you with the data you need to select the product that best meets your requirement. Complete product selection data, dimensions and wiring diagrams are contained on the following pages. If you need help in your selection, or if you have questions, just call technical services at 1-800-334-5214. Transformers in ratings of 100 through 1000 W; Group VI Buck–Boost in .05 through 10 kVA. More convenience Groups IV, V and VI transformers have copper lead wires for hardwiring. Circuit breakers for instant reset (except pool and spa and Buck–Boost). No fumbling with fuses. Generous wiring compartment, too! 82 Features & Options ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 6 LOW VOLTAGE LIGHTING TRANSFORMERS & POWER SUPPLIES SELECTION GUIDE TRANSFORMERS GROUP V GROUP VI ‘T1’ Catalog No. Buck–Boost ‘T1’ and ‘T2” Catalog No. Ratings (Watts, VA, kVA) 100 through 1000 VA .05 through 10 kVA Primary Input 120 Volts or 240 Volts 120 x 240 Volts Secondary Output 12V or 24V 12 x 24 V Hardwired Primary Yes Yes Auto Thermal Reset No Circuit Breakers No Output Wiring Copper Lead Wires Copper Lead Wires UL Listed Yes Yes CSA Certified Yes Yes 9 Faraday Shield Yes No 10 Product Warranty 10 Years 10 Years 11 UL-3R Indoor/Outdoor Enclosure No Yes Features/Options 1 2 3 4 5 Overload Protection: 6 7 8 Primary Secondary ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 83 6 SECTION LOW VOLTAGE/ VOLTAGE LIGHTING LIGHTINGTRANSFORMERS TRANSFORMERS& POWER SUPPLIES Low Voltage General Purpose Transformers FEATURES UL Listed , CSA Certified. UL class 180°C insulation system 115°C rise. 100, 150, 300, 600, 750, 1000 VA. UL Type 2 enclosure. 1 Phase, 60 Hz, 120 or 240 volt input. Keyhole slotted wall mounting brackets. 12 or 24 volt output. Black finish. Input Auto-Thermal reset switch. Bottom access. Output circuit breaker. Two 0.875 (2.2 cm) single knockouts each side. Fully encapsulated core and coil. Full fault current carrying Faraday Shield. Flexible copper leadwire terminations. H Two dual 0.875 (2.2 cm) and 1.125 (2.9 cm) knockouts on bottom cover. W D GROUP V 120 PRIMARY VOLTS – 12 SECONDARY VOLTS, TWO WINDINGS, 1Ø, 60 Hz VA HEIGHT APPROX. DIMENSIONS INCHES (CM.) WIDTH CATALOG NO. CB RATING CB STYLE DEPTH APPROX. SHIP WEIGHT LBS. (KG.) 100 T179600S 9.01 (22.9) 4.08 (10.4) 3.88 (9.9) 7 (3.2) 15 AMP Push To Reset Thermal Breaker 150 T179620S 9.01 (22.9) 4.08 (10.4) 3.88 (9.9) 7 (3.2) 20 AMP Push To Reset Thermal Breaker 300 T179621S 11.68 (29.7) 4.66 (11.8) 4.57 (11.6) 11 (5.0) 40 AMP Push To Reset Thermal Breaker 600 T179622S 11.68 (29.7) 4.66 (11.8) 4.57 (11.6) 15 (6.8) 60 AMP Magnetic Toggle On/Off Breaker 750 T179603S 11.68 (29.7) 4.66 (11.8) 4.57 (11.6) 18 (8.2) 75 AMP Magnetic Toggle On/Off Breaker 1000 T179604S 11.93 (30.3) 5.41 (13.7) 5.20 (13.2) 26 (11.8) 100 AMP Magnetic Toggle On/Off Breaker CB RATING CB STYLE 120 PRIMARY VOLTS – 24 SECONDARY VOLTS, TWO WINDINGS, 1Ø, 60 Hz VA HEIGHT APPROX. DIMENSIONS INCHES (CM.) WIDTH DEPTH APPROX. SHIP WEIGHT LBS. (KG.) CATALOG NO. 100 T179605S 9.01 (22.9) 4.08 (10.4) 3.88 (9.9) 7 (3.2) 7 AMP Push To Reset Thermal Breaker 150 T179623S 9.01 (22.9) 4.08 (10.4) 3.88 (9.9) 7 (3.2) 10 AMP Push To Reset Thermal Breaker 300 T179624S 11.68 (29.7) 4.66 (11.8) 4.57 (11.6) 11 (5.0) 20 AMP Push To Reset Thermal Breaker 600 T179625S 11.68 (29.7) 4.66 (11.8) 4.57 (11.6) 15 (6.8) 40 AMP Push To Reset Thermal Breaker 750 T179608S 11.68 (29.7) 4.66 (11.8) 4.57 (11.6) 18 (8.2) 50 AMP Push To Reset Thermal Breaker 1000 T179609S 11.93 (30.3) 5.41 (13.7) 5.20 (13.2) 26 (11.8) 50 AMP Magnetic Toggle On/Off Breaker CB RATING CB STYLE 240 PRIMARY VOLTS – 24 SECONDARY VOLTS, TWO WINDINGS, 1Ø, 60 Hz VA 84 HEIGHT APPROX. DIMENSIONS INCHES (CM.) WIDTH DEPTH APPROX. SHIP WEIGHT LBS. (KG.) CATALOG NO. 100 T179615S 9.01 (22.9) 4.08 (10.4) 3.88 (9.9) 7 (3.2) 7 AMP Push To Reset Thermal Breaker 150 T179629S 9.01 (22.9) 4.08 (10.4) 3.88 (9.9) 7 (3.2) 10 AMP Push To Reset Thermal Breaker 300 T179630S 11.68 (29.7) 4.66 (11.8) 4.57 (11.6) 11 (5.0) 20 AMP Push To Reset Thermal Breaker 600 T179631S 11.68 (29.7) 4.66 (11.8) 4.57 (11.6) 15 (6.8) 40 AMP Push To Reset Thermal Breaker 750 T179618S 11.68 (29.7) 4.66 (11.8) 4.57 (11.6) 18 (8.2) 50 AMP Push To Reset Thermal Breaker 1000 T179619S 11.93 (30.3) 5.41 (13.7) 5.20 (13.2) 26 (11.8) 50 AMP Magnetic Toggle On/Off Breaker ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 6 SECTION LOW VOLTAGE/ VOLTAGE LIGHTING LIGHTINGTRANSFORMERS TRANSFORMERS& POWER SUPPLIES Buck-Boost Transformers The No-Frills Low Voltage Lighting Buck-Boost Transformers offer a nofrills approach to low voltage lighting. (See Chart Below) A typical BuckBoost application is 120 volts in and 12 volts out for low voltage lighting or control circuitry. In most applications, this low voltage isolation transformer is field connected as an autotransformer. For more information on BuckBoost Transformers, refer to the next section in this catalog. H D W GROUP VI 120 x 240 VOLT INPUT– 12/24 VOLT OUTPUT – 1Ø, 60 Hz CATALOG NUMBER INSULATING TRANSFORMER RATING 0.05 kVA SECONDARY MAXIMUM CURRENT OUTPUT 12V 24V 4.16 2.08 APPROX. DIMENSIONS INCHES (CM.) HEIGHT WIDTH DEPTH 6.38 (16.2) 3.19 (8.1) 3.00 (7.6) T181047 T181048 0.10 kVA 8.32 4.16 6.62 (16.8) T181049 0.15 kVA 12.52 6.25 7.12 (18.1) 3.75 (9.5) 3.62 (9.2) 7 (3.2) T181050 0.25 kVA 20.80 10.40 8.68 (22.0) 4.08 (10.4) 3.88 (9.9) 10 (4.5) T181051 0.50 kVA 41.60 20.80 9.06 (23.0) 4.37 (11.1) 4.20 (10.7) 15 (6.8) T181052 0.75 kVA 62.50 31.25 9.68 (24.6) 4.75 (12.1) 4.51 (11.5) 19 (8.6) T111683 1.00 kVA 83.20 41.60 10.50 (26.7) 5.50 (14.0) 5.13 (13.0) 24 (10.9) T111684 1.50 kVA 125.00 62.50 11.62 (29.5) 5.50 (14.0) 5.13 (13.0) 30 (13.6) T111685 2.00 kVA 166.00 83.20 13.00 (33.0) 5.50 (14.0) 5.13 (13.0) 38 (17.2) T111686 3.00 kVA 250.00 125.00 11.50 (29.2) 10.31 (26.2) 7.13 (18.1) 55 (24.9) T111687 5.00 kVA 416.00 208.00 14.38 (36.5) 10.31 (26.2) 7.13 (18.1) 75 (34.0) T211688 7.50 kVA 625.00 312.50 21.19 (53.8) 13.50 (34.3) 10.84 (27.5) 125 (56.7) T211689 10.00 kVA 833.00 416.60 21.19 (53.8) 13.50 (34.3) 10.84 (27.5) 160 (72.6) 3.75 (9.5) ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 3.62 (9.2) APPROX. NET WEIGHT LBS. (KG.) 4 (1.8) 5 (2.3) 85 6 SECTION LOW VOLTAGE/ VOLTAGE LIGHTING LIGHTINGTRANSFORMERS TRANSFORMERS& POWER SUPPLIES Low Voltage Lighting Wiring Diagrams GROUP VI GROUP V H1 H1 H2 H2 240V 120V X1 12V X1 X2 H1 H2 Voltage at Lamp 13.2 H2 240V X2 X1 VOLTAGE DROP CHART Life Expectancy % of Rated of Lamp Candlepower 2/3 Rated Life 350 24V X2 240V INPUT 12V OUTPUT CABLE SIZE CONSTANT CHART Cable Cable Size Size Constant #18 1380 H4 H3 X1 X2 H4 H3 X1 X2 H2 H1 120V INPUT X3 X4 24V OUTPUT H2 H1 X3 X4 240V INPUT 24V OUTPUT VOLTAGE DROP FORMULA X Total Watts on Cable 3/4 Rated Life 180 #16 2200 Length of Run Cable Size Constant 12.0 As Rated 100 #14 3500 = Voltage Drop 11.5 2X Rated Life 80 #12 7500 11.0 3X Rated Life 74 #10 11,920 10.5 5X Rated Life 65 #8 18,960 10.0 9X Rated Life 50 #6 30,150 12.6 86 24V 12V OUTPUT X2 H1 120V X1 12V 120V INPUT ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com H4 H3 X1 H2 H1 X2 X3 X4 H4 H3 H2 H1 X1 X2 X3 X4 SECTION BUCK-BOOST TRANSFORMERS A simple and economical way to correct offstandard voltages... from 95 to 500 volts; single and three phase, in sizes up to 360 kVA. Simplified buck-boost rating charts make proper transformer selection easy, accurate. Description & Applications .................................88 Questions & Answers ................................... 89-93 Selection Charts – Single Phase .................. 94-96 Selection Charts – Three Phase ................... 97-99 Specifications .................................................. 100 Wiring Diagrams ....................................... 101-102 7 SECTION 7 BUCK-BOOST TRANSFORMERS Where Are Buck-Boost Transformers Used? A typical buck-boost application is 120 volts in, 12 volts out for low voltage lighting or control circuitry. In most applications, this low voltage transformer is field connected as an autotransformer. (See question 2 for the definition of an autotransformer). Buck-boost transformers provide tremendous capabilities and flexibility in kVA sizes and input/output voltage combinations. Basically you get 75 different transformers... all in one convenient package. Other buck-boost applications are, where (A) low supply voltage exists because equipment is installed at the end of a bus system; (B) the supply system is operating at or over its design capacity; and (C) where overall consumer demands may be so high the utility cuts back the supply voltage to the consumer causing a “brownout.” Why Use Buck-Boost Instead of Another Type Transformer ? Take a look at the advantages and disadvantages of using a buck-boost transformer (autotransformer) compared to a standard isolation transformer of the proper size and voltage combination. As you can see, the advantages are many, the economies great. Buck- boost transformers are readily available from the stock of your nearest Power Distribution Products Distributor. ADVANTAGES More efficient No circuit isolation Smaller & lighter Cannot create a neutral 5-10 times increase in kVA Versatile, many applications Lower cost 88 DISADVANTAGES Application voltages and kVA don‘t match the nameplate voltages and kVA T211688 T111683 Proper Voltage Is Critical With nearly two-thirds of all electrical loads being A.C. motor loads, maintenance of the proper voltage to that motor is very important. If the supply line voltage is not maintained, motor winding current is increased causing reduced motor torque and escalating motor temperature, all of which results in the rapid loss of insulation life expectancy. In addition to motor loads, the detrimental effects of low voltage on both resistive heating loads and incandescent lighting output is illustrated in the chart. Anytime you have a lower than standard voltage, equipment damage and failure can result. Buck-boost transformers are an economical way to correct this potentially very serious problem. Anytime a line voltage change in the 5-20% range is required, a buck-boost transformer should be considered as your first line of defense. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 7 BUCK-BOOST TRANSFORMERS How Low Voltage Affects Various Equipment Operations and Functions 150% Increase of Motor Temperature and Corresponding Insulation Life Expectancy Loss = 5% Low Voltage 140% = 10% Low Voltage 138% = 15% Low Voltage 130% Increase of Motor Winding Current Requirements in Induction Motor Loads 120% 123% 117% 110% 111% 111% 105% 100% 901/2% 90% 901/2% 84% 81% 81% 80% 72% 70% 72% 70% Decrease of Heat Output in Resistive Heating Loads Decrease in Motor Torque Output Decrease of 57% Incandescent Lighting Output 60% 50% Questions & Answers About Buck-Boost Transformers 1. What is a buck-boost transformer? Buck-boost transformers are small single phase transformers designed to reduce (buck) or raise (boost) line voltage from 5 -20%. The most common example is boosting 208 volts to 230 volts, usually to operate a 230 volt motor such as an airconditioner compressor, from a 208 volt supply line. Buck-boosts are a standard type of single phase distribution transformers, with primary voltages of 120, 240 or 480 volts and secondaries typically of 12, 16, 24, 32 or 48 volts. They are available in sizes ranging from 50 volt amperes to 10 kilo-volt amperes. 2. How does a buck-boost transformer differ from an insulating transformer? A buck-boost transformer IS an insulating type transformer when it is shipped from the factory. When it is connected at the job site, a lead wire on the primary is connected to a lead wire on the secondary – thereby changing the transformer’s electrical characteristics to those of an autotransformer. The primary and secondary windings are no longer “insulated” and secondary windings are no longer “insulated” and its kVA capacity is greatly increased. Refer to figures 1, 2 and 3. Buck-boost transformers are shipped ready to be connected for a number of possible voltage combinations. H4 H3 INPUT H4 X1 H4 H2 X1 OUTPUT H1 H3 X2 H2 X3 INPUT H3 X2 H2 X3 INPUT OUTPUT X4 OUTPUT X3 X2 X4 H1 X4 X1 H1 Figure 1. Buck-boost transformer connected as a low voltage insulating transformer (primary and secondary windings shown series connected). Figure 2. Same buck-boost transformer connected as a boosting autotransformer. The connection from H1 to X4 “converted” the unit to an autotransformer. Figure 3. Illustration No. 2 shown with the primary and secondary windings “straightened”. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 89 SECTION 7 BUCK-BOOST TRANSFORMERS 3. What is the difference between a buckboost transformer and an autotransformer? When a primary lead wire and secondary lead wire of a buckboost transformer are connected together electrically, in a recommended voltage bucking or boosting connection, the transformer is in all respects, an autotransformer. However, if the interconnection between the primary and secondary winding is not made, then the unit is an insulating type transformer. Applications 4. Why are they used? Electrical and electronic equipment is designed to operate on standard supply voltage. When the supply voltage is constantly too high or too low, (usually more than 55%), the equipment fails to operate at maximum efficiency. A buck and boost transformer is a simple and ECONOMICAL means of correcting this off-standard voltage. 5. What are the most common applications for buck-boost transformers? Boosting 208V to 230V or 240V and vice versa for commercial and industrial air conditioning systems; boosting 110V to 120V and 240V to 277V for lighting systems; voltage correction for heating systems and induction motors of all types. Many applications exist where supply voltages are constantly above or below normal. 6. Can buck-boost transformers be used to power low voltage circuits? Yes, low voltage control, lighting circuits, or other low voltage applications requiring either 12V, 16V, 24V, 32V or 48V. The unit is connected as an insulating transformer and the nameplate kVA rating is the transformer’s capacity. Operation and Construction 7. Why do buck-boost transformers have 4 windings? To make them versatile! A four winding buck-boost transformer (2 primary and 2 secondary windings) can be connected eight different ways to provide a multitude of voltage and kVA outputs. A two winding (1 primary & 1 secondary) buck-boost transformer can be connected only one way. 8. Will a buck-boost transformer stabilize voltage? No. The output voltage is a function of the input voltage. If the input voltage varies, then the output voltage will also vary by the same percentage. Load Data 9. Are there any restrictions on the type of load that can be operated from a buck-boost transformer? No, there are no restrictions. 10. Why can a buck-boost transformer operate a kVA load many times larger than the kVA rating on its nameplate? Since the transformer has been auto-connected in such a fashion that the 22V secondary voltage is added to the 208V primary voltage, it produces 230V output. The autotransformer kVA is calculated: kVA = Output Volts x Secondary Amps 1000 kVA = 230 V x 41.67 Amps = 9.58 kVA 1000 The picture to the left illustrates the difference in physical size between the autotransformer of 1 kVA, capable of handling a 9.58 kVA load, and an isolation transformer capable of handling a 7.5 kVA load. To cite an example... a model T111683 buck-boost transformer has a nameplate kVA rating of 1 kVA, but when it’s connected as an autotransformer boosting 208V to 230V, its kVA capacity increases to 9.58 kVA. The key to understanding the operation of buck-boost transformers lies in the fact that the secondary windings are the only parts of the transformer that do the work of transforming voltage and current. In the example above, only 22 volts are being transformed (boosted) — i.e. 208V + 22V = 230V. This 22V transformation is carried out by the secondary windings which are designed to operate at a maximum current of 41.67 amps (determined by wire size of windings). (1 kVA) T111683 (7.5 kVA) T2535153S Maximum Secondary Amps = nameplate kVA x 1000 secondary volts Maximum Secondary Amps = 1.0 kVA x 1000 = 24 V 1000 VA = 41.67 amps 24 V 90 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 7 BUCK-BOOST TRANSFORMERS 11. Can buck-boost transformers be used on motor loads? Yes, either single or three phase. Refer to the motor data charts in Section I for determining kVA and Amps required by NEMA standard motors. 12. How are single phase and three phase load Amps and load kVA calculated? Single phase Amps = kVA x 1000 Volts Three phase Amps = kVA x 1000 Volts x 1.73 Single phase kVA = Volts x Amps 1000 Connection and Frequency 16. How does the installer or user know how to connect a buck-boost transformer? The connection chart packed with each unit shows how to make the appropriate connections. These same connection charts are also shown in this section (page 118). 17. Can 60 Hertz buck-boost transformers be used on a 50 Hertz service? No. Acme buck-boost transformers should be operated only at the frequencies recommended. However, units recommended for 50 cycle operation are suitable for 60 cycle operation but not vice versa. Selection Three phase kVA = Volts x Amps x 1.73 1000 Three-Phase 13. Can buck-boost transformers be used on three-phase systems as well as single phase systems? Yes. A single unit is used to buck or boost single phase voltage — two or three units are used to buck or boost three phase voltage. The number of units to be used in a three phase installation depends on the number of wires in the supply line. If the three-phase supply is 4 wire Y, use three buck-boost transformers. If the 3-phase supply is 3 wire Y (neutral not available), use two buck-boost transformers. Refer to three-phase selection charts. 14. Should buck-boost transformers be used to develop a three-phase 4 wire Y circuit from a three-phase 3 wire delta circuit? No. A three phase “wye” buck-boost transformer connection should be used only on a 4 wire source of supply. A delta to wye connection does not provide adequate current capacity to accommodate unbalanced currents flowing in the neutral wire of the 4 wire circuit. 3 PHASE CONNECTIONS INPUT (SUPPLY SYSTEM) DESIRED OUTPUT CONNECTION DELTA 3 wire WYE 3 or 4 wire DO NOT USE OPEN DELTA 3 wire WYE 3 or 4 wire DO NOT USE WYE 3 or 4 wire CLOSED DELTA 3 wire DO NOT USE WYE 4 wire WYE 3 or 4 wire OK WYE 3 or 4 wire OPEN DELTA 3 wire OK CLOSED DELTA 3 wire OPEN DELTA 3 wire OK 15. Why isn’t a closed delta buck-boost connection recommended? A closed delta buck-boost auto transformer connection requires more transformer kVA than a “wye” or open delta connection and phase shifting occurs on the output. Consequently the closed delta connection is more expensive and electrically inferior to other three-phase connections. 18. How do you select a buck-boost transformer? Refer to the selection steps on page 101 for easy 4-step selection, then go to the charts. Also, pages 12 and 13 are helpful for determining buck-boost kVA when only the H.P. rating of a motor is available. Nameplate Data 19. Why are buck-boost transformers shipped from the factory as insulating transformers and not preconnected at the factory as autotransformers? A four winding buck-boost transformer can be auto connected eight different ways to provide a multitude of voltage and kVA output combinations. The proper transformer connection depends on the user’s supply voltage, load voltage and load kVA. Consequently, it is more feasible for the manufacturer to ship the unit as an insulating transformer and allow the user to connect it on the job site in accordance with the available supply voltage and requirements of his load. 20. Why is the isolation transformer kVA rating shown on the nameplate instead of the autotransformer kVA rating? The kVA rating of a buck-boost transformer when auto connected depends on the amount of voltage buck or boost. Since the amount of voltage buck or boost is different for each connection, it is physically impossible to show all of the various voltage combinations and attainable kVA ratings on the nameplate. A connection chart showing the various attainable single phase and three-phase connections is packed with each unit. Safety 21. Do buck-boost transformers present a safety hazard usually associated with autotransformers? No. Most autotransformers, if they are not of the buck-boost variety, change voltage from one voltage class to another. (Example 480V to 240V) In a system where one line is grounded, the user thinks he has 240V; yet due to the primary and secondary being tied together, it is possible to have 480V to ground from the 240V output. A buck-boost transformer only changes the voltage a small amount, such as 208V to 240V. This small increase does not represent a safety hazard, as compared to a buck of 480V to 240V. Refer to Figure on the following page. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 91 SECTION 7 BUCK-BOOST TRANSFORMERS An autotransformer changes or transforms only a portion of the electrical energy it transmits. The rest of the electrical energy flows directly through the electrical connections between the primary and secondary. An isolation transformer (insulating transformer) changes or transforms all of the electrical energy it transmits. 240V OUTPUT LINE TO LINE 480V INPUT 400 VOLTS LINE TO GROUND (POTENTIAL SAFETY HAZARD) Consequently, an autotransformer is smaller, lighter in weight, and less costly than a comparable kVA size insulating transformer. Sound Levels 22. Are buck-boost transformers as quiet as standard isolation transformers? Yes. However, an auto-connected buck-boost transformer will be quieter than an isolation transformer capable of handling the same load. The isolation transformer would have to be physically larger than the buck-boost transformer, and small transformers are quieter than larger ones. (Example) 1 kVA — 40 db; 75 kVA — 50 db. (db is a unit of sound measure). Cost and Life Expectancy 23. How does the cost of a buck-boost transformer compare to that of an insulating transformer — both capable of handling the same load? For the most common buck-boost applications, the dollar savings are generally greater than 75% compared to the use of an insulating type distribution transformer for the same application. Please refer to Question 27 for additional information on autotransformers. Buck-boost transformers are frequently field-connected as autotransformers. 26. Buck-boost transformers are almost always installed as auto-transformers. Does the N.E.C. (National Electrical Code) permit the use of autotransformers? Yes. Please refer to N.E.C. Article 450-4, “Autotransformers 600 Volts, Nominal, or Less.” Item (a) explains how to overcurrent protect an autotransformer; item (b) explains that an insulating transformer such as a buck-boost transformer may be field connected as an autotransformer. 24. What is the life expectancy of a buck boost transformer? The life expectancy of a buck-boost transformer is the same as the life expectancy of other dry type transformers. 27. When a buck-boost transformer is connected as an autotransformer such as boosting 208V to 230V, the kVA is greatly increased. What is the procedure for determining the size (ampere rating) of the overcurrent protective device such as a fuse or circuit breaker? The National Electrical Code Article 450-4 addresses overcurrent protection of autotransformers. A copy is reproduced below for easy reference. National Electrical Code 450-4. Autotransformers 600 Volts, Nominal, or Less. 25. Your catalog indicates that a buck-boost transformer is suitable for connecting as an AUTOTRANS-FORMER. What is the definition of an autotransformer and how does it differ from an isolation transformer? An autotransformer is a transformer in which the primary (input) and the secondary (output) are electrically connected to each other. An isolation transformer, also known as an insulating transformer, has complete electrical separation between the primary (input) and the secondary (output). This is illustrated in the drawing below. (a) Overcurrent Protection. Each autotransformer 600 volts, nominal, or less shall be protected by an individual overcurrent device installed in series with each ungrounded input conductor. Such overcurrent device shall be rated or set at not more than 125 percent of the rated full-load input current of the autotransformer. An overcurrent device shall not be installed in series with the shunt winding (the winding common to both the input and the output circuits) of the autotransformer between Points A and B as shown in Diagram 450-4. Diagram 450-4 SECONDARY (OUTPUT) PRIMARY (INPUT) SECONDARY (OUTPUT) PRIMARY (INPUT) A ISOLATION TRANSFORMER AUTOTRANSFORMER SHUNT WINDING(S) (ALSO CALLED “INSULATING TRANSFORMER”) B 92 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 7 BUCK-BOOST TRANSFORMERS Exception: Where the rated input current of an autotransformer is 9 amperes or more and 125 percent of this current does not correspond to a standard rating of a fuse or non-adjustable circuit breaker, the next higher standard rating described in Section 240-6 shall be permitted. When the rated input current is less than 9 amperes, an overcurrent device rated or set at not more than 167 percent of the input current shall be permitted. When this 1 kVA unit is connected as an autotransformer for this voltage combination, its kVA rating is increased to 9.58 kVA (may also be expressed as 9,580 VA). This is the rating to be used for determining the full load input amps and the sizing of the overcurrent protect device (fuse or breaker) on the input. (b) Transformer Field-Connected as an Autotransformer. A transformer field-connected as an autotransformer shall be identified for use at elevated voltage. 9,580 Volt Amps = 46 Amps 208 Volts 28. I have noted the reprint of the N.E.C. (National Electrical Code), Article 450-4 shown in the previous question covering autotransformer overcurrent protection. Could you explain this article in detail by citing an example? An example of an everyday application is always a good way to explain the intent of the “Code.” Example: A 1 kVA transformer Catalog No. T111683 has a primary of 120 x 240V and a secondary of 12 x 24V. It is to be connected as an autotransformer at the time of installation to raise 208V to 230V single phase. Full Load Input Amps = When the full load current is greater than 9 amps, the overcurrent protective device (usually a fuse or nonadjustable breaker) amp rating can be up to 125 percent of the full load rating of the autotransformer input amps. Max. amp rating of the overcurrent device = 46 amps x 125% = 57.5 amps The National Electrical Code, Article 450-4 (a) Exception, permits the use of the next higher standard ampere rating of the overcurrent device. This is shown in Article 240-6 of the N.E.C. Max. size of the fuse or circuit breaker = 60 amps Steps for Selecting the Proper Buck-Boost Transformer You should have the following information before selecting a buck-boost transformer. Line Voltage — The voltage that you want to buck (decrease) or boost (increase). This can be found by measuring the supply line voltage with a voltmeter. Load Voltage — The voltage at which your equipment is designed to operate. This is listed on the nameplate of the load equipment. Load kVA or Load Amps — You do not need to know both — one or the other is sufficient for selection purposes. This information usually can be found on the nameplate of the equipment that you want to operate. Frequency — The supply line frequency must be the same as the frequency of the equipment to be operated — either 50 or 60 cycles. Phase — The supply line should be the same as the equipment to be operated — either single or three phase. Four Step Selection 1. A series of LINE VOLTAGE and LOAD VOLTAGE combinations are listed across the top of each selection chart. Select a LINE VOLTAGE and LOAD VOLTAGE combination from ANY of the charts that comes closest to matching the LINE VOLTAGE and LOAD VOLTAGE of your application. 2. Read down the column you have selected until you reach either the LOAD kVA or LOAD AMPS of the equipment you want to operate. You probably will not find the exact value of LOAD kVA or LOAD AMPS so go to the next higher rating. 3. From this point, read across the column to the far lefthand side and you have found the catalog number of the exact buck-boost transformer you need. Refer to the catalog number listing on page 103 for dimensions. 4. CONNECT the transformer according to the connection diagram specified at the bottom of the column where you selected YOUR LINE VOLTAGE and LOAD VOLTAGE combination. Connection diagrams are found at the end of this section. This same connection information is packed with each buck-boost transformer. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 93 SECTION 7 BUCK-BOOST TRANSFORMERS SELECTION CHARTS SINGLE PHASE GROUP I SINGLE PHASE BOOSTING BUCKING Line Voltage (Available) 95 100 105 110 189 208 215 220 125 132 230 245 250 252 Load Voltage (Output) 114 120 115 120 208 230 237 242 113 120 208 222 227 240 0.24 2.08 0.25 2.08 0.48 4.17 0.50 4.17 0.43 2.08 0.48 2.08 0.49 2.08 0.50 2.08 0.52 4.60 0.54 4.60 0.47 2.28 0.50 2.28 0.52 2.28 1.02 4.37 6 6 10 10 6 6 6 6 10 10 6 6 6 10 0.47 4.17 0.50 4.17 0.96 8.33 1.01 8.33 0.87 4.17 0.96 4.17 0.99 4.17 1.01 4.17 1.04 9.20 1.08 9.20 0.95 4.56 1.00 4.56 1.04 4.58 2.04 8.75 10 10 15 15 10 10 10 10 15 15 10 10 10 15 0.71 6.25 0.75 6.25 1.43 12.50 1.51 12.50 1.30 6.25 1.43 6.25 1.48 6.25 1.51 6.25 1.56 13.80 1.62 13.80 1.42 6.86 1.50 6.86 1.56 6.86 3.00 13.10 15 15 20 20 15 15 15 15 20 20 15 15 15 15 1.19 10.42 1.25 10.40 2.40 20.80 2.50 20.80 2.16 10.40 2.39 10.40 2.60 22.80 2.75 22.80 2.37 11.40 2.50 11.40 2.60 11.40 5.10 21.80 25 25 40 30 15 15 30 30 15 15 15 30 2.37 20.83 2.50 20.83 4.80 41.67 5.00 41.67 4.33 20.83 4.79 20.83 5.20 46.80 5.40 46.80 4.47 22.80 5.00 22.80 5.20 22.80 10.20 43.70 35 35 60 60 30 30 60 60 30 30 30 60 3.56 31.25 3.75 31.25 7.17 62.50 7.56 62.50 6.50 31.25 7.19 31.25 7.80 68.50 8.15 69.50 7.10 34.40 7.50 34.40 7.80 34.40 15.30 65.50 50 50 90 90 45 45 80 80 40 40 40 80 4.75 41.67 5.00 41.67 9.58 83.31 10.00 83.31 8.66 41.67 9.58 41.67 10.40 91.50 10.80 91.50 9.50 45.80 10.00 45.80 10.00 45.80 20.40 87.50 70 70 125 125 60 60 110 110 60 60 50 110 13.00 62.50 14.30 62.50 90 90 17.30 83.30 19.16 83.30 125 125 CAT. NO. T181047 T181048 T181049 T181050 T181051 T181052 T111683 T111684 T111685 T111686 T111687 T211688 T211689 Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker kVA Load Amps Max. Size of Fuse or Breaker See Page 110 For Connection Diagrams 7.12 62.50 100 9.50 83.30 125 7.50 14.40 15.10 62.50 125.00 125.00 100 175 175 10.00 19.20 20.20 83.30 166.60 166.60 125 250 250 14.20 15.00 28.80 30.00 125.00 125.00 250.00 250.00 200 200 350 350 23.70 25.00 47.90 50.00 208.00 208.00 416.60 416.60 350 350 600 600 35.60 37.50 71.90 75.60 312.50 312.50 625.00 625.00 500 500 1000 1000 47.50 50.00 95.80 100.00 416.60 416.60 833.30 833.30 2.46 2.52 10.40 10.40 15 15 4.93 5.04 20.83 20.83 30 30 7.41 7.56 31.25 31.25 45 45 9.87 10.00 41.67 41.67 60 60 14.80 15.10 62.50 62.50 90 90 19.70 20.10 83.30 83.30 125 125 26.00 28.70 29.60 30.30 125.00 125.00 125.00 125.00 175 175 175 175 43.30 47.80 49.30 50.30 208.00 208.00 208.00 208.00 300 300 300 300 65.00 71.80 74.00 75.60 312.50 312.50 312.50 312.50 450 450 450 450 86.60 95.80 98.70 101.00 416.60 416.60 416.60 416.60 15.00 16.20 14.24 138.00 138.00 68.60 150 175 80 20.80 21.60 19.00 183.00 183.00 91.60 225 225 110 15.00 68.60 80 20.00 91.60 110 15.60 30.60 68.60 132.00 80 175 20.30 40.80 91.20 175.00 110 225 31.20 32.50 28.50 30.00 31.20 61.00 275.00 275.00 136.80 136.80 136.80 263.00 350 350 175 175 175 350 52.00 54.00 47.40 50.00 52.00 102.00 457.00 457.00 228.00 228.00 228.00 437.00 600 600 300 300 300 600 78.00 81.00 71.00 76.00 78.00 153.00 688.00 688.00 344.00 344.00 344.00 655.00 800 800 400 400 400 800 104.00 108.00 95.00 100.00 104.00 204.00 915.00 915.00 458.00 458.00 458.00 875.00 700 700 1200 1200 600 600 600 600 1200 1200 600 600 600 1200 D D C C H H H H F F I I I E See chart on page 101, for number of leads per termination. NOTE: Inputs and Outputs may be reversed; kVA capacity remains constant. All applications above bold face line are suitable for 50/60 Hz. All applications below bold face line are suitable for 60 Hz only. With larger kVA buck-boost units, it is necessary to utilize multiple conductors on the secondary (X) terminals as shown in the chart on page 101. 94 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 7 BUCK-BOOST TRANSFORMERS GROUP II SINGLE PHASE BOOSTING BUCKING Line Voltage (Available) 95 100 105 208 215 215 220 225 135 240 240 245 250 255 Load Voltage (Output) 120 114 119 240 244 230 235 240 119 208 225 230 234 239 0.19 1.56 0.36 3.13 0.37 3.13 0.38 1.56 0.38 1.56 0.72 3.13 0.73 3.13 0.75 3.13 0.42 3.54 0.37 1.77 0.75 3.33 0.77 3.33 0.78 3.33 0.80 3.33 6 6 6 6 6 6 6 6 6 3 6 6 6 6 0.38 3.13 0.71 6.25 0.74 6.25 0.75 3.13 0.76 3.13 1.44 6.25 1.47 6.25 1.50 6.25 0.84 7.08 0.74 3.54 1.50 6.67 1.53 6.67 1.56 6.67 1.59 6.67 10 15 6 6 15 15 15 15 15 6 15 15 15 15 0.56 4.69 1.07 9.38 1.12 9.38 1.13 4.69 1.14 4.69 2.16 9.38 2.20 9.38 2.25 9.38 1.26 10.63 2.25 10.00 2.30 10.00 2.34 10.00 2.39 10.00 10 15 15 10 10 15 15 15 15 15 15 15 15 0.94 7.81 1.78 15.63 1.86 15.63 1.88 7.81 1.91 7.81 3.59 15.63 15 25 25 15 15 25 1.88 15.63 3.56 31.25 3.72 31.25 3.75 15.63 3.81 15.63 7.19 31.25 25 45 45 25 25 45 2.81 23.44 5.34 46.88 5.58 46.88 5.63 23.44 5.72 23.44 10.78 46.88 40 70 70 40 40 70 3.75 31.25 7.13 62.50 7.44 62.50 7.50 31.25 7.63 31.25 14.38 62.50 50 90 90 50 50 90 5.63 46.90 10.69 93.80 11.16 93.80 11.25 46.90 11.44 46.90 21.56 93.80 80 150 150 70 70 125 CAT. NO. T181054 T181055 T181056 T181057 T181058 T181059 T113073 T113074 T113075 T113076 T113077 T213078 T213079 Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker See Page 110 For Connection Diagrams 7.50 14.25 14.88 62.50 125.00 125.00 100 200 200 11.25 21.38 22.31 93.80 187.50 187.50 150 300 300 15.00 62.50 90 22.50 93.80 150 18.75 35.63 37.19 37.50 156.30 312.50 312.50 156.30 250 450 450 225 28.10 53.40 55.80 56.30 234.40 468.80 468.80 234.40 400 700 700 350 37.50 71.30 74.40 75.00 312.50 625.00 625.00 312.50 3.67 3.75 15.63 15.63 25 25 7.34 7.50 31.25 31.25 45 45 11.02 11.25 46.88 46.88 70 70 14.69 15.00 62.50 62.50 90 90 22.03 22.50 93.80 93.80 125 125 15.25 28.75 29.38 30.00 62.50 125.00 125.00 125.00 90 175 175 175 22.88 43.13 44.06 45.00 93.80 187.50 187.50 187.50 150 250 250 250 38.13 71.88 73.44 75.00 156.30 312.50 312.50 312.50 225 450 450 450 57.20 107.80 110.20 112.50 234.40 468.80 468.80 468.80 350 700 700 700 76.30 143.80 146.90 150.00 312.50 625.00 625.00 625.00 1.11 5.31 6 2.11 17.71 1.84 8.85 3.75 16.67 3.83 16.67 3.90 16.67 3.98 16.67 20 15 20 20 20 20 4.21 35.42 3.68 17.71 7.50 33.33 7.67 33.33 7.80 33.33 7.97 33.33 40 20 40 40 40 40 6.32 53.13 5.53 26.56 11.25 50.00 11.50 50.00 11.70 50.00 11.95 50.00 60 30 60 60 60 60 8.43 70.83 7.37 35.42 15.00 66.67 15.33 66.67 15.60 66.67 15.93 66.67 80 40 80 80 80 80 12.64 11.05 22.50 23.00 23.40 23.90 106.30 53.10 100.00 100.00 100.00 100.00 125 60 125 125 125 125 16.86 14.73 30.00 30.67 31.20 31.87 141.70 70.80 133.30 133.30 133.30 133.30 175 80 175 175 175 175 25.29 22.10 45.00 46.00 46.80 47.80 212.50 106.30 200.00 200.00 200.00 200.00 250 125 250 250 250 250 42.15 36.83 75.00 76.67 78.00 79.67 354.20 177.10 333.30 333.30 333.30 333.30 400 200 400 400 400 400 63.20 55.30 112.50 115.00 117.00 119.50 531.30 265.60 500.00 500.00 500.00 500.00 600 300 600 600 600 600 84.30 73.70 150.00 153.30 156.00 159.30 708.30 354.20 666.70 666.70 666.70 666.70 500 1000 1000 450 450 1000 1000 1000 800 400 800 800 800 800 D C C H H G G G F I E E E E See chart on page 101. NOTE: Inputs and Outputs may be reversed; kVA capacity remains constant. All applications above bold face line are suitable for 50/60 Hz. All applications below bold face line are suitable for 60 Hz only. With larger kVA buck-boost units, it is necessary to utilize multiple conductors on the secondary (X) terminals as shown in the chart on page 101. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 95 7 SECTION BUCK-BOOST TRANSFORMERS GROUP III SINGLE PHASE BOOSTING BUCKING Line Voltage (Available) 230 380 416 425 430 435 440 440 450 460 277 480 480 504 Load Voltage (Output) 277 420 457 467 473 457 462 484 472 483 230 436 456 480 0.29 1.04 0.44 1.04 0.48 1.04 0.49 1.04 0.49 1.04 0.95 2.08 0.96 2.08 0.50 1.04 0.98 2.08 1.01 2.08 0.29 1.25 0.50 1.15 1.05 2.29 1.10 2.29 3 3 3 3 3 6 6 3 6 6 3 3 6 6 0.58 2.08 0.87 2.08 0.95 2.08 0.97 2.08 0.99 2.08 1.90 4.17 1.93 4.17 1.01 2.08 1.97 4.17 2.01 4.17 0.58 2.50 1.00 2.29 2.09 4.58 2.20 4.58 6 6 6 6 6 10 10 6 10 10 6 6 10 10 0.87 3.13 1.31 3.13 1.43 3.13 1.46 3.13 1.48 3.13 2.86 6.25 2.89 6.25 1.51 3.13 2.95 6.25 3.02 6.25 0.86 3.75 1.50 3.44 3.14 6.88 3.30 6.88 10 6 6 6 6 15 15 6 15 15 6 6 15 15 1.44 5.21 2.19 5.21 2.38 5.21 2.43 5.21 2.46 5.21 4.76 5.21 4.81 10.42 1.44 6.25 2.50 5.73 5.23 11.46 5.50 11.46 15 10 10 10 10 15 15 10 10 15 15 2.89 10.42 4.38 10.42 4.76 10.42 4.86 10.42 4.93 10.42 9.52 20.83 2.88 12.50 5.00 11.46 10.45 22.92 11.00 22.92 20 15 15 15 15 30 15 15 30 30 4.33 15.63 6.56 15.63 7.14 15.63 7.30 15.63 7.39 15.63 14.28 31.25 4.31 18.75 7.49 17.19 15.68 34.38 16.50 34.38 25 25 25 25 25 45 20 20 45 45 5.77 20.83 8.57 20.83 9.52 20.83 9.73 20.83 9.85 20.83 19.04 41.67 5.75 25.00 9.99 22.92 20.90 45.83 22.00 45.83 35 30 30 30 30 60 30 30 60 60 8.66 31.25 13.13 31.25 14.28 31.25 14.59 31.25 14.78 31.25 28.56 62.50 8.63 37.50 14.99 34.38 31.35 68.75 33.00 68.75 50 50 45 45 45 90 40 40 90 90 11.54 41.67 17.50 41.67 19.04 41.67 19.46 41.67 19.71 41.67 38.08 83.33 11.50 50.00 19.98 45.83 41.80 91.67 44.00 91.67 70 60 60 60 60 110 60 60 110 110 17.31 62.50 26.25 62.50 28.56 62.50 29.19 62.50 100 90 90 90 CAT. NO. T181061 T181062 T181063 T181064 T181065 T181066 T137920 T137921 T137922 T137923 T137924 T243570 T243571 Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker See Page 110 For Connection Diagrams 28.90 43.80 47.60 48.60 104.20 104.20 104.20 104.20 175 150 150 150 43.30 65.60 71.40 73.00 156.30 156.30 156.30 156.30 250 225 225 225 57.70 87.50 95.20 97.30 208.30 208.30 208.30 208.30 2.52 4.92 5.03 5.21 10.42 10.42 10 15 15 9.62 5.04 9.83 10.06 20.83 10.42 20.83 20.83 30 15 30 30 14.44 7.56 14.75 15.09 31.25 15.63 31.25 31.25 45 25 45 45 19.25 10.08 19.67 20.13 41.67 20.83 41.67 41.67 60 30 60 60 28.88 15.13 29.50 30.19 62.50 31.25 62.50 62.50 90 45 90 90 38.50 20.17 39.33 40.25 83.33 41.67 83.33 83.33 110 60 110 110 29.56 57.13 57.75 30.25 59.00 60.38 62.50 125.00 125.00 62.50 125.00 125.00 90 175 175 90 175 175 49.30 95.20 96.20 50.40 98.30 100.60 104.20 208.30 208.30 104.20 208.30 208.30 150 300 300 150 300 300 73.90 142.80 144.40 75.60 147.50 150.90 156.30 312.50 312.50 156.30 312.50 312.50 225 450 450 225 450 450 98.50 190.40 192.50 100.80 196.70 201.30 208.30 416.70 416.70 208.30 416.70 416.70 17.25 75.00 80 29.98 62.70 66.00 68.80 137.50 137.50 80 175 28.80 50.00 104.50 110.00 125.00 114.60 229.20 229.20 150 150 300 300 43.10 74.90 156.80 165.00 187.50 171.90 343.80 343.80 200 200 450 450 57.50 99.90 209.00 220.00 250.00 229.20 458.30 458.30 350 300 300 300 300 600 600 300 600 600 300 300 600 600 D H H H H G G H G G J I E E See chart on page 101. NOTE: Inputs and Outputs may be reversed; kVA capacity remains constant. All applications above bold face line are suitable for 50/60 Hz. All applications below bold face line are suitable for 60 Hz only. 96 175 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 7 BUCK-BOOST TRANSFORMERS SELECTION CHARTS THREE PHASE GROUP I THREE PHASE Line Voltage (Available) Load Voltage (Output) BOOSTING BUCKING 189Y 196Y 109Y 113Y 201Y 116Y 208Y 120Y 189 208 220 219 230 250 255 264 208 234 240 230 208 230 242 208 208 227 232 240 1.50 4.17 0.84 2.08 0.87 2.08 1.66 4.17 0.75 2.08 0.83 2.08 0.87 2.08 1.58 4.39 0.83 2.30 0.90 2.29 0.92 2.29 0.95 2.29 10 6 6 10 6 6 6 10 6 6 6 6 3.00 8.33 1.69 4.17 1.73 4.17 3.32 8.33 1.50 4.17 1.66 4.17 1.75 4.17 3.16 8.77 1.66 4.61 1.80 4.59 1.84 4.58 1.91 4.58 15 10 10 15 10 10 10 15 10 10 10 10 4.50 12.50 2.53 6.25 2.60 6.25 4.98 12.50 2.25 6.25 2.49 6.25 2.62 6.25 4.74 13.16 2.49 6.91 2.71 6.88 2.76 6.87 2.86 6.88 20 15 15 20 15 15 15 20 15 15 15 15 7.51 20.83 4.22 10.42 4.33 10.42 8.30 20.83 3.75 10.42 4.15 11.52 4.51 11.47 4.60 11.45 4.76 11.46 30 20 20 30 15 15 15 15 15 15.01 41.67 8.44 20.83 8.66 20.83 16.60 41.67 7.51 20.83 8.30 23.04 9.02 22.94 9.20 22.90 9.53 22.92 60 35 35 60 30 30 30 30 30 22.52 62.50 12.67 31.25 12.99 31.25 24.90 62.50 11.26 31.25 12.45 34.56 13.53 34.42 13.80 34.35 14.29 34.38 90 50 50 90 45 40 40 40 40 30.02 83.33 16.89 41.67 17.32 41.67 33.20 83.33 15.01 41.67 31.61 87.74 16.60 46.07 18.04 45.89 18.40 45.80 19.05 45.83 125 70 70 125 60 110 60 60 60 60 45.03 125.00 25.33 62.50 25.98 62.50 27.06 68.83 27.60 68.70 28.58 68.75 175 100 100 80 80 80 60.04 166.67 33.77 83.33 34.64 83.33 36.08 91.78 36.81 91.59 38.11 91.67 250 125 125 110 110 110 CAT. NO. T181047 T181048 T181049 T181050 T181051 T181052 T111683 T111684 T111685 T111686 T111687 T211688 T211689 Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Quantity Required See Page 102 For Connection Diagrams 90.07 50.66 51.96 250.00 125.00 125.00 350 200 200 150.11 84.44 86.60 416.67 208.33 208.33 600 350 350 225.17 126.66 129.90 625.00 312.50 312.50 1000 500 500 300.22 168.87 173.21 833.33 416.67 416.67 49.80 125.00 175 66.40 167.67 250 22.52 62.50 90 30.02 83.33 125 4.15 4.37 10.42 10.42 15 15 8.30 8.73 20.83 20.83 30 30 12.45 13.10 31.25 31.25 45 45 16.60 17.46 41.67 41.67 60 60 24.90 26.20 62.50 62.50 90 90 33.20 34.93 83.33 83.33 125 125 99.59 45.03 49.80 52.39 250.00 125.00 125.00 125.00 350 175 175 175 165.99 75.06 82.99 87.32 416.67 208.33 208.33 208.33 600 300 300 300 248.98 112.58 124.49 130.99 625.00 312.50 312.50 312.50 1000 450 450 450 331.98 150.11 165.99 174.65 833.33 416.67 416.67 416.67 7.90 21.94 30 15.80 43.87 60 23.71 65.81 80 47.41 24.90 131.61 69.11 175 80 63.22 33.20 175.48 92.15 225 110 94.83 49.80 54.13 55.21 57.16 263.22 138.22 137.67 137.39 137.50 350 175 175 175 175 158.05 82.99 90.21 92.02 95.26 438.70 230.37 229.44 228.99 229.17 600 300 300 300 300 237.07 124.49 135.32 138.02 142.89 658.05 345.55 344.16 343.48 343.75 800 400 400 400 400 316.10 165.99 180.42 184.03 190.53 877.40 460.74 458.88 457.97 458.33 1200 700 700 1200 600 600 600 1200 600 600 600 600 3 3 3 3 2 2 2 2 2 2 2 2 A-A F-F F-F A-A B-B B-B B-B C-C E-E E-E E-E E-E See chart on page 101. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 97 SECTION 7 BUCK-BOOST TRANSFORMERS GROUP II THREE PHASE BOOSTING BUCKING Line Voltage (Available) 183Y 106Y 208Y 120Y 195 208 225 240 245 250 256 265 272 Load Voltage (Output) 208 236 208 240 240 208 230 234 240 234 240 1.13 3.13 1.28 3.13 1.13 3.13 0.63 1.56 1.30 3.13 0.56 1.56 1.33 3.33 1.35 3.34 1.39 3.33 0.72 1.77 0.74 1.77 6 6 6 3 6 3 6 6 6 3 3 2.25 6.25 2.55 6.25 2.25 6.25 1.27 3.13 2.60 6.25 1.13 3.13 2.65 6.66 2.71 6.68 2.77 6.67 1.43 3.54 1.47 3.54 15 15 15 6 15 6 15 15 15 6 6 3.38 9.38 3.83 9.38 3.38 9.38 1.90 4.69 3.90 9.38 1.69 4.69 3.98 9.99 4.06 10.02 4.16 10.00 2.15 5.31 2.21 5.31 15 15 15 10 15 10 15 15 15 10 10 5.63 15.63 6.39 15.63 5.63 15.63 3.17 7.81 6.50 15.63 2.81 7.81 6.63 16.64 6.77 16.69 6.93 16.67 3.59 8.85 3.68 8.85 25 25 25 15 25 15 20 20 20 15 15 11.26 31.25 12.77 31.25 11.26 31.25 6.33 15.63 12.99 31.25 5.63 15.63 13.26 33.29 13.53 33.39 13.86 33.33 7.17 17.69 7.36 17.71 45 45 45 25 45 20 40 40 40 20 20 16.89 46.88 19.16 46.88 16.89 46.88 9.50 23.44 19.49 46.88 8.44 23.44 19.89 49.93 20.30 50.08 20.78 50.00 10.76 26.54 11.04 26.56 70 70 70 35 70 30 60 60 60 30 30 22.52 62.50 25.55 62.50 22.52 62.50 12.67 31.25 25.98 62.50 11.26 31.25 26.52 66.58 27.06 66.67 27.71 66.67 14.34 35.39 14.72 35.42 90 90 90 45 90 35 80 80 80 40 40 33.77 93.75 38.32 93.75 33.77 93.75 19.00 46.88 38.97 93.75 16.89 46.88 150 150 125 70 125 60 CAT. NO. T181054 T181055 T181056 T181057 T181058 T181059 T113073 T113074 T113075 T113076 T113077 T213078 T213079 Quantity Required See Page 110 For Connection Diagrams Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker Load kVA Amps Max. Size of Fuse or Breaker 45.03 125.00 200 67.55 187.50 300 112.58 312.50 450 166.87 468.75 700 51.10 125.00 200 76.64 187.50 300 127.74 312.50 450 191.61 468.75 700 45.03 125.00 175 67.55 187.50 250 112.58 312.50 450 168.87 468.75 700 25.33 51.96 62.50 125.00 90 175 38.00 77.94 93.75 187.50 150 250 63.33 129.90 156.25 312.50 225 450 94.99 194.86 234.38 468.75 350 700 126.66 259.81 312.50 625.00 39.87 40.59 41.57 21.52 99.86 100.16 100.00 53.08 125 125 125 22.52 53.04 54.13 55.43 28.69 62.50 133.15 133.55 133.33 70.78 70 175 175 175 80 60 29.44 70.83 80 33.77 79.57 81.19 83.14 43.03 44.17 93.75 199.73 200.32 200.00 106.17 106.25 110 250 250 250 125 125 56.29 132.61 135.32 138.56 71.72 73.50 156.25 332.88 333.87 333.33 176.95 176.80 175 400 400 400 200 200 84.44 198.92 202.97 207.85 107.58 110.42 234.38 499.32 500.80 500.00 265.42 265.63 300 600 600 600 300 300 225.17 625.00 255.48 625.00 225.17 625.00 1000 1000 1000 450 1000 350 800 800 800 400 400 3 3 2 2 2 2 2 2 2 2 2 A-A A-A G-G B-B G-G D-D C-C C-C C-C E-E E-E 112.58 265.22 270.63 277.13 143.44 147.22 312.50 665.76 667.74 666.67 353.90 354.17 See chart on page 101. NOTE: (1) Inputs and Outputs may be reversed; kVA capacity remains constant. All applications above bold face line are suitable for 50/60 Hz. All applications below bold face line are suitable for 60 Hz only. (2) Connection Diagrams A-A and F-F cannot be reverse connected. 98 60 22.08 53.13 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 7 BUCK-BOOST TRANSFORMERS GROUP III THREE PHASE Line Voltage (Available) Load Voltage (Output) BOOSTING 399Y 230Y 480Y 277Y BUCKING 380 430 440 460 460 480 480 440 440 460 460 480 480 500 500 420 473 462 506 483 528 504 400 419 438 418 457 436 455 477 0.86 1.04 0.76 1.04 0.85 1.04 1.66 2.08 0.91 1.04 1.74 2.08 0.95 1.04 1.82 2.08 0.79 1.14 1.58 2.18 1.66 2.18 0.83 1.14 1.73 2.18 0.86 1.14 0.90 1.14 3 3 3 6 3 6 3 6 3 6 6 3 6 3 3 1.73 2.08 1.51 2.08 1.70 2.08 3.33 4.16 1.82 2.08 3.48 4.16 1.90 2.08 3.63 4.16 1.59 2.29 3.17 4.37 3.31 4.37 1.66 2.29 3.46 4.37 1.73 2.29 1.80 2.29 6 6 6 10 6 10 6 10 6 10 10 6 10 6 6 2.60 3.12 2.27 3.12 2.56 3.12 4.99 6.24 2.73 3.12 5.22 6.25 2.85 3.12 5.45 6.24 2.38 3.43 4.75 6.55 4.97 6.55 2.48 3.43 5.19 6.55 2.59 3.43 2.70 3.43 10 6 6 15 6 15 6 15 6 15 15 6 15 6 6 4.33 5.20 3.78 5.20 4.26 8.32 5.20 10.40 4.56 5.20 8.70 10.40 15 10 10 10 15 8.60 10.40 7.56 10.40 20 15 12.90 15.60 11.34 15.60 25 25 17.30 20.80 15.12 20.80 35 30 25.90 31.20 22.69 31.20 50 45 34.60 41.60 30.25 41.60 70 60 52.00 62.50 45.45 62.50 100 90 CAT. NO. T181061 T181062 T181063 T181064 T181065 T181066 T137920 T137921 T137922 T137923 T137924 T243570 T243571 Load kVA Amps Max. Size of Fuse or Breaker kVA Load Amps Max. Size of Fuse or Breaker kVA Load Amps Max. Size of Fuse or Breaker kVA Load Amps Max. Size of Fuse or Breaker kVA Load Amps Max. Size of Fuse or Breaker kVA Load Amps Max. Size of Fuse or Breaker kVA Load Amps Max. Size of Fuse or Breaker kVA Load Amps Max. Size of Fuse or Breaker kVA Load Amps Max. Size of Fuse or Breaker kVA Load Amps Max. Size of Fuse or Breaker kVA Load Amps Max. Size of Fuse or Breaker kVA Load Amps Max. Size of Fuse or Breaker kVA Load Amps Max. Size of Fuse or Breaker Quantity Required See Page 110 For Connection Diagrams 15 8.52 16.64 10.40 20.80 15 30 12.77 24.97 15.60 31.20 25 45 17.03 33.29 20.80 41.60 30 60 25.55 49.93 31.20 62.40 45 90 34.07 66.58 41.60 83.20 60 110 51.18 100.03 62.50 125.00 90 175 9.11 10.40 15 13.67 15.60 25 18.23 20.80 30 27.34 31.20 45 36.46 41.60 60 4.76 9.08 5.20 10.40 10 15 17.40 9.51 18.16 20.80 10.40 20.80 30 15 30 26.10 14.27 27.24 31.20 15.60 31.20 45 25 45 34.80 19.02 36.31 41.60 20.80 41.60 60 30 60 52.20 28.53 54.47 62.40 31.20 62.40 90 45 90 69.60 38.04 72.63 83.20 41.60 83.20 110 60 110 54.69 104.57 57.07 109.12 62.50 125.00 62.50 125.00 90 175 90 175 86.10 75.62 85.17 166.44 91.15 174.01 95.11 181.57 104.00 104.00 104.00 208.00 104.00 208.00 104.00 208.00 175 150 150 300 150 300 150 300 129.30 113.43 127.75 249.66 136.72 261.01 142.67 272.36 156.00 156.00 156.00 312.00 156.00 312.00 156.00 312.00 250 225 225 450 225 450 225 450 173.10 151.25 170.33 332.89 182.29 348.02 190.22 363.15 208.00 208.00 208.00 416.00 208.00 416.00 208.00 416.00 3.96 5.72 10 7.92 8.28 10.92 10.92 15 15 4.14 5.72 8.64 10.92 4.32 5.72 4.51 5.72 10 15 10 10 7.93 15.85 16.57 8.28 17.29 8.64 9.02 11.44 21.84 21.84 11.44 21.84 11.44 11.44 15 30 30 15 30 15 15 11.89 23.77 24.85 12.42 25.93 12.96 13.52 17.16 32.76 32.76 17.16 32.76 17.16 17.16 20 40 40 20 40 20 20 15.85 31.70 33.14 16.57 34.57 17.28 18.03 22.88 43.68 43.68 22.88 43.68 22.88 22.88 30 60 60 30 60 30 30 23.78 47.55 49.71 24.85 51.86 25.92 27.05 34.32 65.52 65.52 34.32 65.52 34.32 34.32 40 80 80 40 80 40 40 31.70 63.40 66.27 33.13 69.15 34.56 36.06 45.76 87.36 87.36 45.76 87.36 45.76 45.76 60 110 110 60 110 60 60 1.80 2.18 6 3.61 4.37 10 5.41 6.55 15 9.02 10.92 15 18.04 21.84 30 27.07 32.76 40 36.09 43.68 60 54.13 65.52 80 72.18 87.36 110 47.63 95.25 99.57 49.77 103.89 51.92 54.18 108.44 68.75 131.25 131.25 68.75 131.25 68.75 68.75 131.25 80 175 175 80 175 80 80 175 79.26 158.50 165.69 82.83 172.87 86.39 90.16 180.44 114.40 218.40 218.40 114.40 218.40 114.40 114.40 218.40 150 300 300 150 300 150 150 300 118.89 237.75 248.53 124.24 259.31 129.59 135.23 270.66 171.60 327.60 327.60 171.60 327.60 171.60 171.60 327.60 200 400 400 200 400 200 200 400 158.52 317.00 331.37 165.65 345.75 172.78 180.31 360.88 228.80 436.80 436.80 228.80 436.80 228.80 228.80 436.80 350 300 300 600 300 600 300 600 300 600 600 300 600 300 3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 F-F B-B B-B G-G B-B G-G B-B G-G E-E C-C C-C E-E C-C E-E E-E C-C 300 600 See chart on page 101. NOTE: (1) Inputs and Outputs may be reversed; kVA capacity remains constant. All applications above bold face line are suitable for 50/60 Hz. All applications below bold face line are suitable for 60 Hz only. (2) Connection Diagrams A-A and F-F cannot be reverse connected. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 99 SECTION 7 BUCK-BOOST TRANSFORMERS SPECIFICATIONS GROUP I 120 X 240 PRIMARY VOLTS — 12/24 SECONDARY VOLTS — 60 Hz CATALOG NUMBER INSULATING TRANSFORMER RATING SECONDARY MAXIMUM CURRENT OUTPUT 12 V 24 V HEIGHT APPROX. DIMENSIONS INCHES (CM.) WIDTH DEPTH APPROX. NET WEIGHT LBS. (KG.) DIMENSIONAL DRAWINGS T181047 T181048 T181049 0.05 kVA 0.10 kVA 0.15 kVA 4.16 8.32 12.52 2.08 4.16 6.25 6.41 (16.3) 7.16 (18.2) 7.16 (18.2) 3.14 (8.0) 3.89 (9.9) 3.89 (9.9) 3.05 (7.7) 3.67 (9.3) 3.67 (9.3) 4 (1.8) 5 (2.3) 7 (3.2) A A A T181050 T181051 T181052 0.25 kVA 0.50 kVA 0.75 kVA 20.80 41.60 62.50 10.40 20.80 31.25 8.68 (22.0) 9.06 (23.0) 9.68 (24.6) 4.08 (10.4) 4.37 (11.1) 4.75 (12.1) 3.88 (9.9) 4.20 (10.7) 4.51 (11.5) 10 (4.5) 15 (6.8) 19 (8.6) B B B T111683 T111684 T111685 T111686 1.00 kVA 1.50 kVA 2.00 kVA 3.00 kVA 83.20 125.00 166.00 250.00 41.60 62.50 83.20 125.00 10.50 (26.7) 11.62 (29.5) 13.00 (33.0) 11.50 (29.2) 5.50 (14.0) 5.50 (14.0) 5.50 (14.0) 10.31 (26.2) 5.13 (13.0) 5.13 (13.0) 5.13 (13.0) 7.13 (18.1) 24 (10.9) 30 (13.6) 38 (17.2) 55 (24.9) B B B C T111687 T211688 T211689 5.00 kVA 7.50 kVA 10.00 kVA 416.60 625.00 833.00 208.00 312.50 416.60 14.38 (36.5) 20.81 (52.9) 20.81 (52.9) 10.31 (26.2) 11.12 (28.2) 11.75 (29.8) 7.13 (18.1) 10.84 (27.5) 11.59 (29.4) 75 (34.0) 125 (56.7) 160 (72.6) C D D HEIGHT APPROX. DIMENSIONS INCHES (CM.) WIDTH DEPTH APPROX. NET WEIGHT LBS. (KG.) DIMENSIONAL DRAWINGS GROUP II 120 X 240 PRIMARY VOLTS — 16/32 SECONDARY VOLTS — 60 Hz CATALOG NUMBER INSULATING TRANSFORMER RATING SECONDARY MAXIMUM CURRENT OUTPUT 16 V 32 V T181054 T181055 T181056 0.05 kVA 0.10 kVA 0.15 kVA 3.12 6.25 9.38 1.56 3.12 4.69 6.41 (16.3) 7.16 (18.2) 7.16 (18.2) 3.14 (8.0) 3.89 (9.9) 3.89 (9.9) 3.05 (7.7) 3.67 (9.3) 3.67 (9.3) 4 (1.8) 5 (2.3) 7 (3.2) A A A T181057 T181058 T181059 0.25 kVA 0.50 kVA 0.75 kVA 15.60 31.20 46.90 7.80 15.60 23.40 8.68 (22.0) 9.06 (23.0) 9.68 (24.6) 4.08 (10.4) 4.37 (11.1) 4.75 (12.1) 3.88 (9.9) 4.20 (10.7) 4.51 (11.5) 10 (4.5) 15 (6.8) 19 (8.6) B B B T113073 T113074 T113075 T113076 1.00 kVA 1.50 kVA 2.00 kVA 3.00 kVA 62.50 93.70 125.00 187.50 31.20 46.90 62.50 93.80 10.50 (26.7) 11.62 (29.5) 13.00 (33.0) 11.50 (29.2) 5.50 (14.0) 5.50 (14.0) 5.50 (14.0) 10.31 (26.2) 5.13 (13.0) 5.13 (13.0) 5.13 (13.0) 7.13 (18.1) 24 (10.9) 30 (13.6) 38 (17.2) 55 (24.9) B B B C T113077 T213078 T213079 5.00 kVA 7.50 kVA 10.00 kVA 312.00 468.00 625.00 156.00 234.00 312.00 14.38 (36.5) 20.81 (52.9) 20.81 (52.9) 10.31 (26.2) 11.12 (28.2) 11.75 (29.8) 7.13 (18.1) 10.84 (27.5) 10.84 (27.5) 75 (34.0) 125 (56.7) 160 (72.6) C D D HEIGHT APPROX. DIMENSIONS INCHES (CM.) WIDTH DEPTH APPROX. NET WEIGHT LBS. (KG.) DIMENSIONAL DRAWINGS GROUP III 240 X 480 PRIMARY VOLTS — 24/48 SECONDARY VOLTS — 60 Hz CATALOG NUMBER INSULATING TRANSFORMER RATING SECONDARY MAXIMUM CURRENT OUTPUT 24 V 48 V T181061 T181062 T181063 0.05 kVA 0.10 kVA 0.15 kVA 2.08 4.16 6.24 1.04 2.08 3.12 6.41 (16.3) 7.16 (18.2) 7.16 (18.2) 3.14 (8.0) 3.89 (9.9) 3.89 (9.9) 3.05 (7.7) 3.67 (9.3) 3.67 (9.3) 4 (1.8) 5 (2.3) 7 (3.2) A A A T181064 T181065 T181066 0.25 kVA 0.50 kVA 0.75 kVA 10.40 20.80 31.20 5.20 10.40 15.60 8.68 (22.0) 9.06 (23.0) 9.68 (24.6) 4.08 (10.4) 4.37 (11.1) 4.75 (12.1) 3.88 (9.9) 4.20 (10.7) 4.51 (11.5) 10 (4.5) 15 (6.8) 19 (8.6) B B B T137920 T137921 T137922 T137923 1.00 kVA 1.50 kVA 2.00 kVA 3.00 kVA 41.60 62.40 83.20 125.00 20.80 31.20 41.60 62.50 10.50 (26.7) 11.62 (29.5) 13.00 (33.0) 11.50 (29.2) 5.50 (14.0) 5.50 (14.0) 5.50 (14.0) 10.31 (26.2) 5.13 (13.0) 5.13 (13.0) 5.13 (13.0) 7.13 (18.1) 24 (10.9) 30 (13.6) 38 (17.2) 55 (24.9) B B B C T137924 T243570 T243571 5.00 kVA 7.50 kVA 10.00 kVA 208.00 312.00 416.00 104.00 156.00 208.00 14.38 (36.5) 20.81 (52.9) 20.81 (52.9) 10.31 (26.2) 11.12 (28.2) 11.75 (29.8) 7.13 (18.1) 10.84 (27.5) 11.59 (29.4) 75 (34.0) 135 (61.2) 160 (72.6) C D D All units have ground studs for use with non-metallic conduit. All sizes of 0.75 kVA and less are suitable for 50/60 Hertz. Additional field wiring box may be required when using units as autotransformers. 100 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 7 BUCK-BOOST TRANSFORMERS LOW VOLTAGE LIGHTING WIRING DIAGRAMS K H4 H3 X1 X2 L H2 H1 X3 X4 H4 H3 X1 X2 GROUP I M SINGLE PHASE H2 H1 H4 H3 X3 X4 X1 X2 H2 X3 GROUP II Units Rated 120 x 240 V Input: 12/24 V Output N H1 X4 H4 H3 H2 H1 X1 X2 X3 X4 GROUP III Units Rated 120 x 240 V Input: 16/32 V Output Units Rated 240 x 480 V Input: 24/48 V Output INPUT OUTPUT CONNECTION DIAGRAM 120 12 K 120 16 K 240 24 K 120 24 L 120 32 L 240 48 L 240 12 M 240 16 M 480 24 M 240 24 N 240 32 N 480 48 N INPUT OUTPUT CONNECTION DIAGRAM INPUT OUTPUT CONNECTION DIAGRAM Number of Leads per Termination H1 H2 H3 H4 X1 X2 X3 X4 T213078 1 1 1 1 2 2 2 2 T213079 1 1 1 1 2 2 2 2 T243571 1 1 1 1 2 2 2 2 T211688 1 1 1 1 2 2 2 2 T211689 1 1 1 1 2 2 2 2 All leads with same designation (ex. X1, X1) MUST be joined together for proper operation. BUCK-BOOST DIMENSIONAL DRAWINGS D D D D W H H H H W DESIGN A W DESIGN B W DESIGN C DESIGN D NOTE: All designs listed above are totally enclosed and suitable for UL 3R outdoor service. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 101 7 SECTION BUCK-BOOST TRANSFORMERS BUCK-BOOST WIRING DIAGRAMS SINGLE PHASE INPUT FIG. C H4 H3 INPUT FIG. D H2 X3 X4 H1 X2 X1 H4 H3 H2 OUTPUT H4 H3 H2 X1 X2 X3 H4 H3 H1 FIG. H H2 X4 H1 FIG. I X1 X2 X3 H4 H3 H2 H2 FIG. J X4 H1 H4 X1 X2 X3 H2 H3 H1 X3 TRANS. #3 H1 X4 X3 X2 X2 X1 1 X1 X1 #1 TR AN S. #2 S. AN TR X4 H1 H2 X4 X3 X2 H4 2 3 1 OUTPUT OPEN DELTA FIG. FF H4 H3 X4 #2 S. AN R T H3 H2 H1 TRANS. #3 H1 H3 H4 X4 X3 H3 H2 H2 H3 H3 H3 H4 H4 H1 H2 H1 H2 X2 H2 H1 X3 X2 2 X1 3 OUTPUT ONLY #2 Cannot be reverse connected. X4 X1 X1 1 2 OUTPUT 3 WYE OPEN DELTA The symbol O used in these connection diagrams indicates where to field install the overcurrent protective device, typically a fuse or circuit breaker. 3 X1 2 S. # AN TR H1 TR X4 AN S. #1 X3 3 X2 X3 FIG. DD INPUT 1 X1 X2 X3 X2 3 OUTPUT OPEN DELTA INPUT ONLY NEUTRAL 3 FIG. CC OPEN DELTA 1 H4 H4 3 OUTPUT 2 2 H3 2 2 FIG. BB H2 H3 H4 H4 1 X3 X2 X1 H1 H2 H3 TR AN S. # 1 WYE X1 H1 H2 H3 TR AN S. #2 H2 X2 X3 X2 X4 3 INPUT FIG. EE X3 X4 H1 OUTPUT OUTPUT ONLY H4 X3 H1 X1 3 FIG. AA 1 X4 X4 2 2 1 X3 1 X1 1 102 H2 H1 X2 #1 H2 H1 X4 X2 H3 TR AN S. #2 3 X4 S. AN TR H4 H3 H2 H3 X1 #1 S. AN TR X1 2 S. # AN TR H4 X4 H4 S. AN TR H3 H3 H4 H1 H2 2 3 3 H4 INPUT 1 2 X1 TR AN S. # 1 X2 X3 H1 H2 INPUT 1 2 3 X2 X3 X4 THREE PHASE INPUT 1 NEUTRAL X3 X1 INPUT ONLY 1 2 X2 X2 X3 X4 OUTPUT BUCK-BOOST WIRING DIAGRAMS TR X4 AN S. #1 X1 X2 X3 INPUT OUTPUT X1 X4 H1 OUTPUT INPUT H3 X1 INPUT OUTPUT H4 X2 X3 X4 OUTPUT INPUT H4 H2 H3 OUTPUT FIG. G X1 INPUT FIG. F X4 H1 X2 X3 OUTPUT INPUT FIG. E X4 H1 FIG. GG OPEN DELTA IMPORTANT: Refer to the N.E.C. (National Electrical Code) Article 450-4 for overcurrent protection of an autotransformer. These connection diagrams are packed with each buck-boost transformer. Do not use connections other than those shown above. SECTION PANEL-TRAN ® ZONE POWER CENTERS Zone power centers combine an Acme encapsulated distribution transformer with a power panel assembly in one convenient UL-3R enclosure, for indoor/outdoor use and is suitable for use as service entrance equipment. 304 Stainless Steel Panel Tran® .................104-105 Features ............................................................. 104 Selection Charts–Single Phase ........................ 106 Circuit Breaker Data–Single Phase .................. 106 Selection Charts–Three Phase ......................... 107 Circuit Breaker Data–Three Phase ................... 107 Wiring Diagrams................................................ 108 8 SECTION 8 PANEL-TRAN® ZONE POWER CENTERS Convenient Package Saves Costs and Space Acme’s Panel-Tran® Power Center is a pre-wired combination of a primary breaker disconnect, dry-type shielded transformer, secondary breaker disconnect and a secondary power panel all in one convenient package. You save time, space and money by not having to individually assemble, mount and wire these components. Simply add the breakers of your choice and you’re ready to go. FEATURES 600 volt class and below Single and three phase, 480 and 600 volt primary, 60 Hz Primary and secondary main circuit breakers provided UL-3R enclosure 5 through 25 kVA single phase, 9 through 30 kVA three phase Meets or exceeds UL, CSA, NEMA, ANSI and OSHA Standards UL Listed and CSA Certified PT061150005LS Ten-year limited warranty PTBA3150015LS Shielded for cleaner power Available in 304 stainless steel 304 STAINLESS STEEL PANEL-TRAN® ELECTRICAL CHARACTERISTICS SINGLE PHASE Primary Voltage: 480 Volts; 600 Volts Single Phase, 60 Hz 2 – 5% BNFC taps FEATURES 3R Enclosure. Abundant knockouts provided. Secondary Voltage: 240/120 Volts Single Phase, 60 Hz Three wire system Encapsulated construction. Single phase: 5 – 25 kVA. Three phase: 9 – 30 kVA. kVA’s Available: 5, 7.5, 10, 15 and 25 kVA APPLICATIONS Harsh industrial locations Corrosive chemical exposure Waste water treatment facilities Coastal or marine applications with high salt spray level Any application where painted cold roll steel is not adequate THREE PHASE Primary Voltage: 480 Volts Delta; 600 Volts Delta Three Phase, 60 Hz With 2 – 5% BNFC taps Secondary Voltage: 208Y/120 Volts Three Phase, 60 Hz Four wire system kVA’s Available: 9, 15, 22.5 and 30 kVA Insulation Class: 180°C, UL recognized system, 115°C rise Regulation: 2 – 3% at unity power factor 104 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 8 PANEL-TRAN® ZONE POWER CENTERS UL-3R Enclosures All Panel-Tran® enclosures are UL-3R listed for indoor and outdoor use. Transformer Assembly Acme totally encapsulated distribution transformers are designed for general purpose indoor/outdoor operation. Panel-Tran® can be installed in a wide variety of atmospheric and environmental conditions. A 180°C, UL recognized insulation system is used. Panel-Tran® units are electrostatically shielded to provide transient voltage protection at no extra cost. Panel Assembly The power panel assembly will accommodate one-inch, 1, 2 or 3-pole, common trip, duplex secondary branch circuit breakers and ground fault circuit breakers. Per UL and NEC requirements, the Panel-Tran® assembly comes fully equipped with primary and secondary main circuit breakers. Branch circuit breakers should be obtained from our local distributor once you have established your branch circuit requirements. Panel-Tran® — Why? Panel-Tran® eliminates the normal tangled masses of secondary circuit feeders and gives your industrial/commercial distribution systems new flexibility. Use your high voltage bus to full advantage by putting power where the problem is. Reduce cost — save space — keep flexible. Panel-Tran — Where? Anywhere 120, 208 or 240 volt branch circuits are required. Typically, Panel-Tran® is best applied in situations similar to the following: Powering foreman centers, vending machine areas, factory test set- ups, office buildings, mining applications, assembly lines, portable or temporary power sources, parking lots, small machine setups, light industrial areas, warehouses, and numerous other locations. Use where your branch circuits may require future change or expansion. ® UL Listed Panel-Tran® has been listed by Underwriters’ Laboratories for both indoor and outdoor operation under their unit substation classification, file number E-56936. In addition, Panel-Tran® is UL listed as suitable for use as Service Entrance Equipment. Meets The NEC Panel-Tran® fully complies with Article 450-3 of the latest edition of the NEC. Protection A primary main breaker protects the transformer and acts as a disconnect device. This primary main breaker has a high interrupting capacity to handle fault conditions. A secondary main breaker, between the transformer and the panel, is required by the N.E.C. Branch Circuits Typical 1" snap in circuit breakers, regular or duplex, must be field installed. They are not provided with the Panel-Tran® unit. A secondary ground is provided within the wiring compartment for accepting your branch unit. All of the breakers, including the primary main, secondary main, and branch circuit breakers are located in the lower section of the Panel-Tran®. This lower section is protected by a hinged, removable front cover which can be padlocked for safety. Recommended Branch Breakers We suggest using branch breakers of the same manufacture as the panel in Panel-Tran®. Please contact the factory for the proper branch breaker recommendation. Acme reserves the right to change breaker and panel manufacturers without notification. Connections All Panel-Tran® connections will accept copper or aluminum conductor. FEATURES Sturdy Unitized Construction Primary Main Hinged Removable Cover Secondary Main Tamper-Proof Pad-Lockable Captive Hardware ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 105 SECTION 8 PANEL-TRAN® ZONE POWER CENTERS SELECTION CHARTS SINGLE PHASE GROUP I 480 PRIMARY VOLTS –– 240/120 SECONDARY VOLTS –– 1Ø, 60 Hz KVA CATALOG NO. MAXIMUM SECONDARY CIRCUITS 120 V 240 V HEIGHT APPROX. DIMENSIONS INCHES (CM.) WIDTH DEPTH APPROX. NET WEIGHT LBS. (KG.) 5.0 PT061150005LS 8 4 32.13 (81.6) 13.25 (33.7) 7.63 (19.4) 120 (54.4) 7.5 PT061150007LS 8 4 32.13 (81.6) 15.88 (40.3) 11.00 (27.9) 160 (72.6) 10.0 PT061150010LS 8 4 34.38 (87.3) 15.88 (40.3) 11.00 (27.9) 185 (83.9) 15.0 PT061150015LS 12 6 34.38 (87.3) 17.13 (43.5) 12.38 (31.4) 240 (109.0) 25.0 PT061150025LS 20 10 41.88 (106.4) 17.88 (45.4) 13.50 (34.3) 330 (150.0) HEIGHT APPROX. DIMENSIONS INCHES (CM.) WIDTH DEPTH APPROX. NET WEIGHT LBS. (KG.) GROUP I – 304 SS 304 STAINLESS STEEL 480 PRIMARY VOLTS –– 240/120 SECONDARY VOLTS –– 1Ø, 60 Hz MAXIMUM SECONDARY CIRCUITS 120 V 240 V (1-POLE) (2-POLE) KVA CATALOG NO. 5.0 PT061150005SS 8 4 32.13 (81.6) 13.25 (33.7) 7.63 (19.4) 120 (54.4) 7.5 PT061150007SS 8 4 32.13 (81.6) 15.88 (40.3) 11.00 (27.9) 160 (72.6) 10.0 PT061150010SS 8 4 34.38 (87.3) 15.88 (40.3) 11.00 (27.9) 185 (83.9) 15.0 PT061150015SS 12 6 34.38 (87.3) 17.13 (43.5) 12.38 (31.4) 240 (109.0) 25.0 PT061150025SS 20 10 41.88 (106.4) 17.88 (45.4) 13.50 (34.3) 330 (150.0) Circuit Breaker Data 480 VOLTS TO 240/120 VOLTS 1Ø KVA 480 VOLTS PRIMARY BREAKER 240/120 VOLTS SECONDARY MAIN MAXIMUM RATING OF SECONDARY BREAKERS 5.0 ED42B025L (25A) Q225 (25A) 20 amps 7.5 ED42B025L (25A) Q240 (40A) 30 amps 10.0 ED42B035L (35A) Q250 (50A) 40 amps 15.0 ED42B050L (50A) Q270 (70A) 60 amps 25.0 ED42B090L (90A) Q2125 (125A) 100 amps The number of secondary circuits shown is only a representation of circuits. Please contact the factory for exact number of secondary circuits available. 18,000 Amps RMS Symmetrical Interrupting Capacity. 106 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 8 PANEL-TRAN® ZONE POWER CENTERS SELECTION CHARTS THREE PHASE GROUP A 480 DELTA PRIMARY VOLTS –– 208Y/120 SECONDARY VOLTS –– 3Ø, 60 Hz MAX. SECONDARY CIRCUITS 1Ø 3Ø 120 V 208 V (1-Pole) (3-Pole) HEIGHT APPROX. DIMENSIONS INCHES (CM.) WIDTH DEPTH APPROX. NET WEIGHT LBS. (KG.) KVA CATALOG NO. 9.0 PTBA3150009LS 12 4 33.75 (85.7) 22.13 (56.2) 7.63 (19.4) 255 (116.0) 15.0 PTBA3150015LS 12 4 35.13 (89.2) 22.13 (56.2) 12.38 (31.4) 385 (175.0) 22.5 PTBA3150022LS 18 6 38.25 (97.2) 30.25 (76.8) 13.38 (34.0) 535 (243.0) 30.0 PTBA3150030LS 24 8 43.75 (111.1) 33.00 (83.8) 13.75 (34.9) 680 (308.0) DEPTH APPROX. NET WEIGHT LBS. (KG.) GROUP A – 304 SS 304 STAINLESS STEEL 480 DELTA PRIMARY VOLTS –– 208Y/120 SECONDARY VOLTS –– 3Ø, 60 Hz KVA CATALOG NO. MAX. SECONDARY CIRCUITS 1Ø 3Ø 120 V 208 V (1-Pole) (3-Pole) HEIGHT APPROX. DIMENSIONS INCHES (CM.) WIDTH 9.0 PTBA3150009SS 12 4 33.75 (85.7) 22.13 (56.2) 7.63 (19.4) 255 (116.0) 15.0 PTBA3150015SS 12 4 35.13 (89.2) 22.13 (56.2) 12.38 (31.4) 385 (175.0) 22.5 PTBA3150022SS 18 6 38.25 (97.2) 30.25 (76.8) 13.38 (34.0) 535 (243.0) 30.0 PTBA3150030SS 24 8 43.75 (111.1) 33.00 (83.8) 13.75 (34.9) 680 (308.0) Circuit Breaker Data 480 VOLTS DELTA TO 208Y/120 VOLTS 3Ø 480 VOLTS PRIMARY BREAKER 208Y/120 VOLTS SECONDARY MAIN MAXIMUM RATING OF SECONDARY BREAKERS 9.0 ED43B025L (25A) Q330 (30A) 25 amps 15.0 ED43B040L (40A) Q350 (50A) 40 amps 22.5 ED43B070L (70A) Q370 (70A) 60 amps 30.0 ED43B090L (90A) Q3100 (100A) 80 amps KVA The number of secondary circuits shown is only a representation of circuits. Please contact the factory for exact number of secondary circuits available. 10,000 Amps RMS Symmetrical Interrupting Capacity. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 107 SECTION 8 PANEL-TRAN® ZONE POWER CENTERS PANEL-TRAN® ZONE POWER CENTERS WIRING DIAGRAMS SINGLE PHASE Wiring Diagram 1Ø 5-25 kVA LINE 1 LINE 2 H1 H2 X3 X2 H3 H4 NEUTRAL GROUND WHEN REQUIRED X1 BOND WHEN REQUIRED 1 2 3 4 PANEL-TRAN® ZONE POWER CENTERS WIRING DIAGRAMS 3Ø 9 kVA LINE B LINE A 3Ø 15-30 kVA LINE A LINE C PRIMARY MAIN FURNISHED H2 H5 H8 H1 H4 H7 X2 X1 X0 3 X3 BOND WHEN REQUIRED 4 5 6 GROUND WHEN REQUIRED 108 SECONDARY MAIN FURNISHED LINE B H1 H9 H6 H3 NEUTRAL 1 2 3 THREE PHASE X0 2 1 X1 LINE C H2 3 2 1 X2 H3 3 2 1 X3 NEUTRAL 1 2 3 4 5 6 BRANCH CIRCUIT BREAKERS ARE ADDED BY INSTALLER ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 7 8 9 10 11 GROUND 12 WHEN REQUIRED BOND WHEN REQUIRED SECTION Air Conditioning, Refrigeration & Appliance Transformers An economical approach to changing world voltages to 115V for operation of air conditioners, refrigeration equipment, appliances, business machines, and related equipment. Construction Features................................110-111 Selection Instructions........................................ 111 Selection Charts................................................. 112 9 SECTION 9 AIR CONDITIONING, REFRIGERATION & APPLIANCE TRANSFORMERS Air Conditioning, Refrigeration & Appliance Transformers The transformers in this section are autotransformers designed to change a wide range of voltages to the standard motor voltages for domestic appliances, air conditioners, and related equipment. Correcting high or low supply voltage conditions to match the voltage requirements of appliances and equipment aids in safe, efficient operation. These Acme autotransformers change or correct offstandard voltage that may be the result of: 1. Line supply voltage not matching the appliance motor nameplate voltage, (e.g., supply voltage is 380Y/220V, three phase, four wire. Appliance motor operates on 110 V, single phase. See schematic). 2. Low voltage due to inadequate wiring capacity in the electrical distribution system. 3. Low voltage caused by distribution of power over a long distance. 4. High or low voltages supplied by the utility company. Standard voltages and frequencies (Hz) vary throughout many countries of the world. Since these autotransformers are suitable for 50/60 Hz (cycle) service, they are applicable in export trade where it is necessary to change to a standard voltage for appliance operation. These transformers are capable of adjusting voltage only; they can’t change the frequency of a supply circuit. However, in most instances, 60 Hz (cycle) equipment can be operated from a 50 Hz supply if the voltage is reduced approximately 8 -10%. For example, 115 V, 60 Hz equipment can usually be operated on 50 Hz at 105 V. Some common uses for Acme Air Conditioning, Refrigeration and Appliance transformers include adjustment of offstandard voltage to the nominal voltages required to operate: a) Air conditioners, television receivers, all home appliances. b) Hermetically sealed refrigeration motors. c) Individual machine lighting, tool post grinders, fans, convenience outlets for portable lights, power tools. d) Magnetic contactors, relays, AC motors and similar devices requiring large starting (inrush) currents. A 220V 110V 380V N 380Y/220V, 3Ø 4 WIRE SUPPLY ACME APPLIANCE TRANSFORMER LOAD (MOTOR, APPLIANCE, ETC.) Construction Features 110 Acme appliance transformers are autotransformers. The input (primary) winding is in electrical series connection with the output (secondary) winding; the input and output are not electrically isolated. All units are constructed of core lamination processed from annealed electrical grade silicon steel. This improves transformer efficiency by keeping heat losses at a minimum. The autotransformer principle is the most economical for appliance applications, since only the difference between input voltage and output voltage is transformed. This results in smaller size, reduced weight and lower cost. Coils are precision machine wound and hand finished. The core and coil combination is impregnated with electrical grade varnish, then heat cured. This provides cool operation and protects the transformer from moisture and contamination. The result is long transformer life. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 9 AIR CONDITIONING, REFRIGERATION & APPLIANCE TRANSFORMERS The transformers in this section will not cause harmonic distortion to voltage or current wave shape. All units are manufactured and tested in accordance with National Electrical Manufacturers Association standards. All transformers in Group C are equipped with a SAFETY grounding feature on both the input and output side. Some groups are equipped with primary voltage taps which correct for voltage conditions constantly above or below the nominal rating of the supply. Connection for ground may be made through lead wires or through plug and receptacle combinations where installed. Selection Steps 1. Determine the value of incoming line supply voltage and frequency (50 or 60 Hz). 3. Add all VA requirements of equipment to obtain total load. (All components must be of same voltage rating). 2. Find the appliance or load equipment voltage rating and amperes from the nameplate or instruction sheet. Multiply the two to obtain VA requirement of the load. If the power requirements are listed only in watts, consider this the same as VA. (Exception: electric discharge lighting such as mercury vapor, fluorescent, etc. should always be sized by volts x amps (VA). If only wattage ratings are known, double this requirement to obtain VA ratings of transformers needed). 4. Add 10% for high starting current and overloading to obtain VA size of transformers. 5. Select transformer from charts on following pages using combination of supply voltage (primary), voltage rating of equipment (secondary), load VA rating, and type of connections desired. Secondary Receptacle Catalog # T160812 6’ (1.8 M) Primary Cord ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 111 SECTION 9 AIR CONDITIONING, REFRIGERATION & APPLIANCE TRANSFORMERS GROUP C PRIMARY VOLTS — 200/220/240 SECONDARY VOLTS — 115, 50/60 Hz RECEPTACLE Approx. Catalog VA Output approx. dimensions No. Rating Amps Inches (Cm.) Ship weight Height Width Depth Lbs. (Kg.) T160830 ① T160831 ① T160832 ① T160833 ① T160834 ① T160835 ① 200 300 400 500 1000 2000 1.74 2.61 3.48 4.35 8.70 17.40 9.16 (23.3) 9.16 (23.3) 9.16 (23.3) 9.68 (24.6) 9.68 (24.6) 11.50 (29.2) 3.89 (9.9) 3.89 (9.9) 3.89 (9.9) 4.75 (12.1) 4.75 (12.1) 7.81 (19.8) Connections Feet (Meters) 3.67 (9.3) 6 (2.7) 6 (1.8) primary cord and secondary receptacle 3.67 (9.3) 6 (2.7) 6 (1.8) primary cord and secondary receptacle 3.67 (9.3) 8 (3.6) 6 (1.8) primary cord and secondary receptacle 4.51 (11.5) 10 (4.5) 6 (1.8) primary cord and secondary receptacle 4.51 (11.5) 14 (6.4) 6 (1.8) primary cord and secondary receptacle 7.13 (18.1) 27 (12.2) 6 (1.8) primary cord and secondary receptacle ① All models can be reverse connected with input voltage applied to secondary terminals and output voltage available at primary terminals. Do not exceed rating voltages. Transformer VA capacity will remain the same. 112 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION POWER CONDITIONING PRODUCTS True-Power ® Constant Voltage Regulators .250–15.0 kVA True-Power ® Products........................................114 Specifications.....................................................115 Selection Charts..................................................115 Dimensional Drawings........................................116 10 SECTION SECTION 10 CONSTANT VOLTAGE REGULATORS & POWER LINE CONDITIONERS Acme® True-Power ® Constant Voltage Regulators Acme True-Power® products consist of speciality designed ferroresonant transformers. Although ferroresonant transformers have been an economical solution to power problems for many years, it took the skills of Acme’s highly regarded engineering staff to refine it to meet today’s exacting requirements. For example, typical ferroresonant transformers have an input limited to 100 -130 V. Acme’s True -Power ® units have an input range of +10/-20% around input voltage nominals of 120/208/240 and 480 volts. At 120 volt input, this relates to 95-130 volts. The typical ferroresonant transformer has limited electrical noise suppression capability. True-Power® power line conditioners have the following noise attenuation capability: Common Mode: 120 db Transverse Mode: 60 db FEATURES Reliable, regulated output voltage when input voltage varies, even to brownout levels. n Extended operation to 65% of nominal when operated at 60% of full load. n Noise rejection—effectively suppressing transient spikes and surges—120 db common mode and 60 db transverse mode. n Rapid response to line and load changes—5% variation in 8m sec, 10% variation in 16m sec. n Hold up time of 3m sec for complete loss of input power. n Inherent overload and short circuit protection, without thermo protectors, fuses or circuit breakers, for immediate recovery when the overload is removed. n Sinusoidal output features, less than 3% harmonic distortion, improves input wave forms which have total harmonic distortions of greater than 5%. n The typical ferroresonant transformer has an audible hum that can be objectionable in most offices. Acme’s True-Power® power line conditioners are encapsulated in epoxy to lower sound levels below ANSI standard C 89.2. The typical ferroresonant transformer has on output regulation of ± 3% for input line changes only. Acme’s True-Power® power line conditioners have an output regulation of ± 3% for input line and load changes, making them suitable for operation at any load condition. Available in 250 through 15,000 VA in hardwired models. n Handle multiple primary input voltages. n Illuminated ON/OFF switch, multiple output receptacles and six foot input power cord on portable units. n UL Listed. n CSA Certified n APPLICATIONS Industrial Automation and Control Equipment n Electronic Test Equipment n Robotics n X-Ray Eauipment n Communications Equipment n Product Selection Guide PROBLEM ENCOUNTERED 114 Shielded Isolation True- Transformer Power ® SPS UPS Power Failure — — X X Widely Varying Source Voltage — X — X Brown Outs — X X X Switching Of Power Factor Correction Capacitors X X X X Distorted Wave Shape Due To Harmonic Content — X — X Common-Mode Transients X X — X Transverse-Mode Transients — X X X Voltage Spikes Due To Proximity Of Welding Equipment Or Certain Medical Diagnostic Equipment X X X X Line Distortion Due To Noise Generated From Occasional Lightning Strikes X X X X Operation Of Computer Storage Devices Such As Floppy Disks Or Winchester Drives Generates Transients X X X X ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 10 SECTION SECTION CONSTANT VOLTAGE REGULATORS & POWER LINE CONDITIONERS SPECIFICATIONS Input (Primary) 95-132 VAC (Hardwired) ② 166-228 VAC 192-264 VAC 384-528 VAC Phase: 1 Phase Output (Secondary) 120/208/240 VAC (Hardwire) Load Range 0-100% Regulation ± 3% for line/load changes Attenuation 120 db Common Mode Noise 60 db Transverse Mode Noise Audible Noise Below ANSI std. C 89.2 SELECTION CHARTS GROUP II HARDWIRED MODELS — CONSTANT VOLTAGE REGULATORS 95-132 X 166-228 X 192-264 X 384-528 VOLT PRIMARY — 120/208/240 VOLT SECONDARY — 1Ø, 60 Hz approx. Dimensions ③ approx. Inches (Cm.) kVA Catalog Type ship FigURE WIRING Size Number A B C D E F G H J Mtg. Weight DIAGRAMS Height Width Depth Lbs. (Kg.) See Page 147 0.25 T169430 15.50 6.30 5.80 5.63 8.13 9.30 1.2 .41 x .81 5.00 F&W 37 II 16 (39.4) (16.0) (14.7) (14.3) (20.7) (23.6) (3.0) (1.0 x 2.1) (12.7) (16.8) 0.35 T169431 17.00 7.00 7.30 5.63 8.13 9.40 2.3 .41 x .81 6.50 F&W 51 II 16 (43.2) (17.8) (18.5) (14.3) (20.7) (23.9) (5.8) (1.0 x 2.1) (16.5) (23.1) 0.50 T169432 17.00 7.00 7.30 5.63 8.13 9.40 2.3 .41 x .81 6.50 F&W 53 II 16 (43.2) (17.8) (18.5) (14.3) (20.7) (23.9) (5.8) (1.0 x 2.1) (16.5) (24.0) 0.75 T169433 17.00 7.00 7.30 5.63 8.13 9.40 2.3 .41 x .81 6.50 F&W 65 II 16 (43.2) (17.8) (18.5) (14.3) (20.7) (23.9) (5.8) (1.0 x 2.1) (16.5) (29.5) 1.00 T169434 18.50 6.50 8.55 5.63 8.13 9.50 2.3 .41 x .81 7.75 F&W 82 II 16 (47.0) (16.5) (21.7) (14.3) (20.7) (24.1) (5.8) (1.0 x 2.1) (19.7) (37.2) 2.00 T169435 19.00 10.50 10.20 6.00 12.00 13.25 2.3 .44 x .63 9.40 F&W 142 III 16 (48.3) (26.7) (25.9) (15.2) (30.5) (33.7) (5.8) (1.1 x 1.6) (23.9) (64.4) 3.00 T169436 19.00 10.50 10.20 6.00 12.00 13.25 2.3 .44 x .63 9.40 F&W 176 III 16 (48.3) (26.7) (25.9) (15.2) (30.5) (33.7) (5.8) (1.1 x 1.6) (23.9) (79.8) 5.00 T169437 22.00 12.54 12.20 6.00 14.00 15.25 2.3 .44 x .63 11.40 F&W 295 III 16 (55.9) (31.9) (31.0) (15.2) (35.6) (38.7) (5.8) (1.1 x 1.6) (29.0) (134.0) 10.00 T169438 23.06 27.31 24.06 18.00 25.50 — — .56 — F&W ① 605 IV 16 (58.6) (69.4) (61.1) (45.7) (64.8) (1.4) (274.0) 15.00 T169439 23.06 40.13 24.06 18.00 38.31 — — .56 — F 880 IV 16 (58.6) (101.9) (61.1) (45.7) (97.3) (1.4) (399.0) F = Floor W = Wall ① Wall mounting brackets required for this size. Refer to Page 133. ② All hardwired models will accommodate these primary input voltages. ③ Dimensions not suitable for construction. Contact factory. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 115 SECTION SECTION 10 CONSTANT VOLTAGE REGULATORS & POWER LINE CONDITIONERS CONSTANT VOLTAGE REGULATORS DIMENSIONAL DRAWINGS FIGURE II & III F C E J B G D A FRONT VIEW SIDE VIEW FIGURE IV C B A E FRONT VIEW 116 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com D SIDE VIEW SECTION POWERWISE C3 Acme High Efficiency Powerwise C3 transformers provide the perfect solution for LEED and green facilities or end users looking for the lowest total cost of ownership in transformer design. See acmepowerdist.com/c3 for energy savings calculator. CSL-3 Super Efficient Transformers.................. 118 General Description and Features.............118-119 Selection Charts................................................. 120 11 SECTION 11 POWERWISE C3 TRANSFORMER A New Standard in Transformer Efficiency In January 2007, the Energy Policy Act of 2005 (EPAct 2005) set the minimum efficiency level (TP1) for transformers. While this standard sets a minimum performance level, transformers rated at TP1 do not provide the greatest efficiency or offer the lowest life cycle cost. Acme POWERWISE C3 transformers are 30% better performing in efficiency than standard TP1 transformers. Thanks to a more efficient core and highergrade electrical steel that minimizes losses, these energy-efficient units even exceed the requirements of the US Department of Energy Candidate Standard Level (CSL) 3 performance standard, commonly referred to as “C3.” Depending on the kVA size, this increase in efficiency can save thousands of dollars in energy costs per transformer. Whether you are looking to upgrade your older pre-TP1 transformers or specify the highest-efficiency transformers on your new project, Acme POWERWISE C3 transformers can deliver the power and performance you need. 15 kVA CSL-3 Efficiency 30 kVA 45 kVA 75 kVA 112.5 kVA 150 kVA 225 kVA 300 kVA 500 kVA 97.9% 98.3% 98.4% 98.6% 98.7% 98.8% 99.0% 99.0% 99.1% Within a typical facility, increasing the efficiency of your transformers can provide significant savings in a short period of time. Payback usually occurs within 2.5 to 3.5 years, thanks in large part to our no-load losses. Because no-load losses are present even when the transformers are lightly loaded, they are critical to overall efficiency — and POWERWISE losses are up to 40% less than traditional TP1 designs. 15 kVA No-Load Loss 30 kVA 45 kVA 75 kVA 112.5 kVA 150 kVA 225 kVA 300 kVA 70W 90W 130W 160W 240W 280W 370W 550W EVALUATING TOTAL COST OF OWNERSHIP Total Cost of Ownership = Initial Cost + Yearly Energy Cost Cost over the life of the installation should be the most important factor when deciding which technology to use. Since the typical transformer lasts 25 to 30 years, the total life cycle cost far outweighs the initial purchase price of the transformer. The electricity wasted by low initial-cost transformers can amount to millions of wasted kilowatt hours over the operational life of the installation. TYPICAL APPLICATIONS INCLUDE: Educational Facilities (K–12/University) n Government Buildings n Manufacturing Facilities n Office and Commercial Buildings n Healthcare/Hospital/Medical Office Buildings n Financial Institutions n Data Processing Centers n Wastewater and Sewage Treatment Facilities n Correctional Facilities n Industrial Facilities n 118 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com SECTION 11 POWERWISE C3 TRANSFORMER APPLICATIONS SPECIFICATIONS The Acme POWERWISE C3 transformer is the ideal Windings............................Copper transformer for commercial environments where Insulation Class..................220° C energy efficiency is a primary concern. It is a perfect Degree Rise.......................115° C or 130° C choice for K through 12, college, university, healthcare, Noise Levels......................Per NEMA ST-20 -5dB low noise governmental and commercial buildings where the Rated for 60 Hertz ............. total life cycle cost of the facility and its electrical system is a priority. DESIGN The Acme POWERWISE C3 sets new standards for efficiency and reliability. Through more efficient core material and higher-grade electrical steel, losses are minimized and performance is maximized. Acme POWERWISE C3 transformers are copper wound, 3-phase common-core, dry type ventilated isolation transformers. Each transformer is meticulously constructed to ANSI/IEEE Standards and is UL and CSA listed. K Rating.............................K-13 Voltage Taps......................Voltage Taps: 15 through 500 kVA (2) 2-1/2% ANFC, (4) 2-1/2% BNFC Neutral Conductor.............200% Rated Electrostatic Shield............Standard Enclosure...........................Ventilated NEMA 2 (NEMA 3R available with drip shield) ADDITIONAL FEATURES & BENEFITS Exceeds US DOE CSL-3 efficiency to help you reduce electrical waste and provide sustainability in your electrical design n Significantly exceeds TP1 efficiency for low operating cost over the life of the transformer n ENVIRONMENTAL EFFICIENCY Acme POWERWISE transformers are the most efficient commercially available transformers. Because they generate lower losses, they reduce power drawn from generating stations, resulting in lower greenhouse gas Optimized design provides maximum reliability and proven performance n Produced in an ISO 9001 facility to ensure high quality and rigorous testing standards n emissions and less smog. The result is a win for the environment and a win in terms of lowest transformer life cycle costs. WARRANTY Acme POWERWISE C3 transformers are subjected to rigorous quality electrical and insulation tests in our ISO 9001-certified facility, and they are backed by our 25-year pro-rated warranty. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 119 SECTION 11 POWERWISE C3 TRANSFORMER SELECTION CHARTS GROUP D6 POWERWISE C3 - 115 C RISE - COPPER WINDINGS CSL 3 Efficiency (exceeds TP1) 480 DELTA PRIMARY VOLTS - 208Y120 SECONDARY VOLTS - MAY BE USED ON A 4 WIRE 480Y/277 VOLT SUPPLY - 3Ø, 60 Hz APPROX. DIMENSIONS ② kVA CATALOG NO. Inches (Cm.) HEIGHT WIDTH DEPTH APPROX. SHIP WEIGHT Lbs. (Kg.) TYPE MTG. W – Wall F – Floor Weather Shield P/N Wiring Diagrams & Design Figures Begin on Page 154 15 TPC3533111S 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 350 (158.8) F WSA1 22-E 30 TPC3533121S 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 385 (174.6) F WSA2 22-E 45 TPC3533131S 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 455 (206.4) F WSA2 22-E 75 TPC3533141S 35.38 (89.9) 31.90 (81.0) 26.88 (68.3) 585 (265.4) F WSA3 22-E 112.5 TPC3533151S 41.52 (105.5) 33.06 (84.0) 29.87 (75.9) 1020 (462.7) F WSA4 22-E 150 TPC3533161S 41.52 (105.5) 33.06 (84.0) 29.87 (75.9) 1260 (571.5) F WSA4 22-E 225 TPC3533171S 41.52 (105.5) 33.06 (84.0) 29.87 (75.9) 1410 (639.6) F WSA4 22-E 300 TPC3533181S 45.70 (116.1) 39.50 (100.3) 35.50 (90.2) 1860 (843.7) F WSA5 22-E 500 TPC3533191S 62.95 (159.9) 54.00 (137.2) 41.88 (106.4) 3350 (1519.5) F WSA7 22-G GROUP D7 POWERWISE C3 - 130 C RISE - COPPER WINDINGS CSL 3 Efficiency (exceeds TP1) 480 DELTA PRIMARY VOLTS - 208Y120 SECONDARY VOLTS - MAY BE USED ON A 4 WIRE 480Y/277 VOLT SUPPLY - 3Ø, 60 Hz APPROX. DIMENSIONS ② kVA CATALOG NO. Inches (Cm.) HEIGHT WIDTH DEPTH 120 APPROX. SHIP WEIGHT Lbs. (Kg.) TYPE MTG. W – Wall F – Floor Weather Shield P/N Wiring Diagrams & Design Figures Begin on Page 154 15.0 TPC3533113S 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 350 (158.8) F WSA1 22-E 30.0 TPC3533123S 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 380 (172.4) F WSA2 22-E 45.0 TPC3533133S 29.41 (74.7) 28.15 (71.5) 22.37 (56.8) 440 (199.6) F WSA2 22-E 75.0 TPC3533143S 35.38 (89.9) 31.90 (81.0) 26.88 (68.3) 560 (254.0) F WSA3 22-E 112.5 TPC3533153S 41.52 (105.5) 33.06 (84.0) 29.87 (75.9) 1000 (453.6) F WSA4 22-E 150.0 TPC3533163S 41.52 (105.5) 33.06 (84.0) 29.87 (75.9) 1220 (553.4) F WSA4 22-E 225.0 TPC3533173S 41.52 (105.5) 33.06 (84.0) 29.87 (75.9) 1385 (628.2) F WSA4 22-E 300.0 TPC3533183S 45.70 (116.1) 39.50 (100.3) 35.50 (90.2) 1820 (825.5) F WSA5 22-E 500.0 TPC3533193S 62.95 (159.9) 54.00 (137.2) 41.88 (106.4) 3250 (1474.2) F WSA7 22-G ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com D GENERAL ACME ® TRANSFORMER™ GENERAL INFORMATION Design Figures, Wiring Diagrams, Accessories, Specification Guides, Industry Standards and Alphanumerical Catalog Number Index Design Figures..........................................................122 Wiring Diagrams...............................................123–132 Transformer Accessories.................................133–134 Specification Guides........................................135–138 Industry Standards...................................................139 W Alphanumerical Catalog Number Index..........140–144 H ™ ACME® TRANSFORMER ELECTRICAL CONNECTION DESIGN DIAGRAMS FIGURES GENERAL Design Figures Sections I, II, III & IV D These drawings are for reference only. Contact factory for certified drawings. H W Design A D D D W H H H W W Design B Design C Design D D D D H H H W W W Design E Design F Design G D D H W Design H 122 H W Design I ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com ™ ACME® TRANSFORMER ELECTRICAL CONNECTION WIRING DIAGRAMS DIAGRAMS GENERAL Wiring DiagramsSections I, II, III & IV PRIMARY: 240 X 480 SECONDARY: 120/240 TAPS: None 1 2 H4 H1 H3 H2 X2 X3 X4 H4 Connect Secondary Lines To X1-X4 X1-X2-X4 X1-X4 H2 X2 X3 H2 H3 H4 X2 X4 H7 H8 H9 X1-X4 X1-X2-X4 X1-X4 H4 1 2 3 4 X2 X3 X4 X1 Connect rimary P Primary Inter- Volts Lines To Connect 216 H1-H10 H1 to H9 H10 to H2 228 H1 to H8 H1-H10 H10 to H3 240 H1 to H7 H1-H10 H10 to H4 252 H1 to H6 H1-H10 H10 to H5 432 H1-H10 H2 to H9 444 H1-H10 H3 to H9 456 H1-H10 H3 to H8 468 H1-H10 H4 to H8 480 H1-H10 H4 to H7 492 H1-H10 H5 to H7 504 H1-H10 H5 to H6 Secondary Volts 240 X2 to X3 120/240 X2 to X3 120 X1 to X3 X2 to X4 Connect Secondary Lines To H2 H1 Connect Secondary Lines To X1-X4 X1-X3-X4 X1-X4 5 6 7 H6 H7 X3 X4 5 H3 H3 X2 Connect rimary P Primary Inter- Volts Lines To Connect 480 H1-H4 H2 to H3 240 H1-H3 & H2-H4 Secondary Volts 240 X2 to X3 120/240 X2 to X3 120 X1 to X3 X2 to X4 H8 H4 H5 H2 X1 H10 PRIMARY: 240 X 480 SECONDARY: 120/240 TAPS: 2, 2 1/2 % ANFC, 2, 2 1/2 % BNFC H1 PRIMARY: 240 X 480 SECONDARY: 120/240 TAPS: 2, 2 1/2 % ANFC, 2, 2 1/2 % BNFC 4 H5 H6 H3 X4 PRIMARY: 240 X 480 SECONDARY: 120/240 2, 2 1/2 % ANFC, 4, 2 1/2 % BNFC H1 3 H1 X1 Connect rimary P Primary Inter- Volts Lines To Connect 480 H1-H4 H2 to H3 240 H1-H3 & H2-H4 Secondary Volts 240 X2 to X3 120/240 X2 to X3 120 X1 to X3 X2 to X4 PRIMARY: 240 X 480 SECONDARY: 120/240 TAPS: None X1 Connect Primary Primary Inter- Volts Lines To Connect 252 H1-H8 H1 to H5 H4 to H8 240 H1 to H5 H1-H7 H3 to H7 228 H1 to H5 H1-H6 H2 to H6 504 H1-H8 H4 to H5 492 H1-H8 H3 to H5 480 H1-H7 H3 to H5 468 H1-H7 H2 to H5 456 H1-H6 H2 to H5 Secondary Volts 240 X2 to X3 120/240 X2 to X3 120 X1 to X3 X2 to X4 Connect Secondary Lines To X1-X4 X1-X2-X4 X1-X4 8 X3 X1 Connect Connect rimary P Primary Inter- Secondary Volts Lines To Connect Lines To 216 H1-H4 H1, H3, 8 & H2, H4, 1 228 H1, H3, 7 & H1-H4 H2, H4, 2 240 H1, H3, 6 & H1-H4 H2, H4, 3 252 H1, H3, 5 & H1-H4 H2, H4, 4 432 H1-H4 H2, 1 & H3, 8 444 H1-H4 H2, 2 & H3, 8 456 H1-H4 H2, 2 & H3, 7 468 H1-H4 H2, 3 & H3, 7 480 H1-H4 H2, 3 & H3, 6 492 H1-H4 H2, 4 & H3, 6 504 H1-H4 H2, 4 & H3, 5 Secondary Volts 240 X2 to X3 X1-X4 120/240 X2 to X3 X1-X2-X4 120 X1 to X3 X1-X4 X2 to X4 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 6 PRIMARY: 208 SECONDARY: 120/240 TAPS: 2, 5% BNFC H1 H4 H2 X2 H3 X3 X4 Connect rimary P Primary Inter- Volts Lines To Connect 208 H1 & H4 198 H1 & H3 187 H1 & H2 Secondary Volts 240 X2 to X3 120/240 X2 to X3 120 X1 to X3 X2 to X4 X1 Connect Secondary Lines To X1-X4 X1-X2-X4 X1-X4 123 ™ ACME® TRANSFORMER ELECTRICAL CONNECTION WIRING DIAGRAMS DIAGRAMS GENERAL 7 PRIMARY: 277 SECONDARY: 120/240 TAPS: 2, 5% BNFC 8 H1 H2 X2 H4 H1 X1 X4 X2 X2 13 X4 X3 Connect Secondary Lines To X1-X4 X1-X2-X4 X1-X4 X1 Connect Primary Primary Inter- Volts Lines To Connect 240 H1-H4 H2 to H3 120 H1-H3 & H2-H4 Secondary Volts 240 X2 to X3 120/240 X2 to X3 120 X1 to X3 X2 to X4 124 2 3 X2 H4 X2 X1-X4 X1-X2-X4 X1-X4 Connect Secondary Lines To X1-X4 X1-X2-X4 X1-X4 X1 Connect Secondary Lines To X1-X4 X1-X2-X4 X1-X4 PRIMARY: 240 SECONDARY: 120/240 TAPS: None 1 3 H2 1 PRIMARY: 120 x 240 SECONDARY: 120/240 TAPS: None H2 Connect Secondary Lines To PRIMARY: 600 SECONDARY: 120/240 TAPS: 2, 2 1/2 % ANFC, 4, 2 1/2 % BNFC X4 X3 Connect Primary Primary Inter- Volts Lines To Connect 600 H1-H2 Secondary Volts 240 X2 to X3 120/240 X2 to X3 120 X1 to X3 X2 to X4 12 H1 X1 H3 X2 H3 X3 H1 H2 X4 X1 X1-X4 11 Connect rimary P Primary Inter- Volts Lines To Connect 600 H1-H4 570 H1-H3 540 H1-H2 Secondary Volts 240 X2 to X3 120/240 X2 to X3 120 X1 to X3 X2 to X4 X1-X4 X1-X2-X4 H4 X4 H1 X3 Connect rimary P Primary Inter- Volts Lines To Connect 600 H1-H2 Secondary Volts 240 X2 to X3 120/240 X2 to X3 120 X1 to X3 X2 to X4 H1 Connect Secondary Lines To PRIMARY: 600 SECONDARY: 120/240 TAPS: 2, 5% BNFC H2 PRIMARY: 600 SECONDARY: 120/240 TAPS: None H2 X3 Connect rimary P Primary Inter- Volts Lines To Connect 277 H1 & H4 263 H1 & H3 250 H1 & H2 Secondary Volts 240 X2 to X3 120/240 X2 to X3 120 X1 to X3 X2 to X4 10 9 H3 X4 PRIMARY: 600 SECONDARY: 120/240 TAPS: None 4 5 2 6 1 X3 X1 Connect Primary Primary Inter- Volts Lines To Connect 540 H1-H2 1-6 555 H1-H2 1-5 570 H1-H2 2-6 585 H1-H2 2-5 600 H1-H2 3-5 615 H1-H2 2-4 635 H1-H2 3-4 Secondary Volts 240 X2 to X3 120/240 X2 to X3 120 X1 to X3 X2 to X4 Connect Secondary Lines To 3 Connect Primary Primary Inter- Volts Lines To Connect 240 1-3 Secondary Volts 240 120 120/240 14 1-3 1-2 or 2-3 1-2-3 EXPORT MODEL PRIMARY: 190-220 x 380-440 SECONDARY: 120/240 H1 X1-X4 X1-X2-X4 H10 H5 H6 H2 H3 H4 X1-X4 Connect Secondary Lines To X2 H7 H8 H9 X3 X4 Connect Primary Primary Inter- Volts Lines To Connect 190 H1 to H6 H1 & H7 H2 to H7 200 H1 to H6 H1 & H8 H3 to H8 208 H1 to H6 H1 & H9 H4 to H9 220 H1 to H6 H1 & H10 H5 to H10 380 H1 & H7 H2 & H6 400 H1 & H8 H3 & H6 416 H1 & H9 H4 & H6 440 H1 & H10 H5 & H6 Secondary Volts 240 X2 to X3 120/240 X2 to X3 120 X1 to X3 X2 to X4 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com X1 Connect Secondary Lines To X1-X4 X1-X2-X4 X1-X4 ™ ACME® TRANSFORMER ELECTRICAL CONNECTION WIRING DIAGRAMS DIAGRAMS GENERAL 15 EXPORT MODEL PRIMARY: 190-220 x 380-440 SECONDARY:120/240 H4 1 2 3 4 X2 5 6 7 X1 Connect Secondary Lines To X1-X4 X1-X2-X4 X1-X4 H1 X1 H2 3 2 1 X2 Connect rimary P Primary Inter- Volts Lines To Connect 240 H1, H2, H3 1 228 H1, H2, H3 2 216 H1, H2, H3 3 Secondary Volts 208 120 1 phase H3 3 2 1 X3 Connect Secondary Lines To 12 13 X4 Input Connections Insulate Volts Connect 1, 3, 6, 8 to A 120 2, 5, 7, 10 to B 1, 6 to A 4, 9 to B 208 2, 3 to C 7, 8 to D 1, 6 to A 10 to B 240 5, 2, 3 to C 7, 8 to D 1 to A 10 to B 480 2, 3 to C 5, 6 to D 7, 8 to E Output Connections Volts Connect 11 to F 120 12 to G 14 to H 11 to F 120/240 12 to G 14 to H 11 to F 208 12 to G 13 to H 11 to F 240 12 to G 14 to H & Isolate 4, 9 5, 10 4, 9 4, 9 Output Lines To F, G 20 5 4 3 2 1 X0 X1 H2 5 4 3 2 1 X2 Connect Primary Primary Inter- Volts Lines To Connect 252 H1, H2, H3 1 246 H1, H2, H3 2 240 H1, H2, H3 3 234 H1, H2, H3 4 228 H1, H2, H3 5 Secondary Volts 208 120 1 phase X2 H2 X3 X1 PRIMARY: 380 Volts Delta SECONDARY: 220Y/127 Volts TAPS: 2, 2 1/2 % ANFC, 4, 2 1/2 % BNFC H1 F, G, H F, H F, H PRIMARY: 240 Volts Delta SECONDARY: 208Y/120 Volts TAPS: 2, 2 1/2 % ANFC, 2, 2 1/2 % BNFC H1 X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 4 5 6 Connect Connect Primary Primary Inter- Secondary Volts Lines To Connect Lines To 218 H1 & H2 3 to 4 213 H1 & H2 2 to 4 208 H1 & H2 3 to 5 203 H1 & H2 2 to 5 198 H1 & H2 1 to 5 192 H1 & H2 2 to 6 187 H1 & H2 1 to 6 Secondary Volts 240 X2 to X3 X1-X4 120/240 X2 to X3 X1-X2-X4 120 X1 to X3 X1-X4 X2 to X4 NOTE: To prevent externally shorting, all leads marked “INSULATE” must be individually capped with wire nuts or equivalent. Insulate leads individually! 1 2 3 14 9 10 19 PRIMARY: 208 Volts SECONDARY: 120/240 Volts TAPS: H1 F G H 7 8 PRIMARY: 240 Volts Delta SECONDARY: 208Y/120 Volts TAPS: 2, 5% BNFC X0 11 4 5 6 X3 X4 3 2 1 17 1 2 3 A B C D E 8 Connect Primary Primary Inter- Volts Lines To Connect 190 H3, 8 & H1 & H4 H1, H2, H4, 1 200 H3, 7 & H1 & H4 H1, H2, H4, 2 208 H3, 6 & H1 & H4 H1, H2, H4, 3 220 H3, 5 & H1 & H4 H1, H2, H4, 4 380 H1 & H4 H2, H3, 1, 8 400 H1 & H4 H2, H3, 2, 7 416 H1 & H4 H2, H3, 3, 6 440 H1 & H4 H2, H3, 4, 5 Secondary Volts 240 X2 to X3 120/240 X2 to X3 120 X1 to X3 X2 to X4 POWER LINE CONDITIONER INPUT LINE H2 H3 H1 18 16 H3 5 4 3 2 1 X3 Connect Secondary Lines To 76 5 4 3 21 X0 X1 H2 76 5 4 3 21 X2 H3 76 5 4 3 21 X3 Connect Connect Primary Primary Inter- Secondary Volts Lines To Connect Lines To 399 H1, H2, H3 1 390 H1, H2, H3 2 380 H1, H2, H3 3 371 H1, H2, H3 4 361 H1, H2, H3 5 352 H1, H2, H3 6 342 H1, H2, H3 7 Secondary Volts 220 X1, X2,X3 X1 to X0 127 1 phase X2 to X0 X3 to X0 X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 125 ™ ACME® TRANSFORMER ELECTRICAL CONNECTION WIRING DIAGRAMS DIAGRAMS GENERAL 21 PRIMARY: 480 Volts Delta SECONDARY: 208Y/120 Volts TAPS: 2, 5% BNFC H1 22 H2 3 2 1 PRIMARY: 480 Volts Delta SECONDARY: 208Y/120 Volts TAPS: 2, 2 1/2 % ANFC, 4, 2 1/2 % BNFC H1 H3 3 2 1 7 6 5 4 3 2 1 3 2 1 23 H2 7 6 5 4 3 2 1 PRIMARY: 120/208/240/277 Volts SECONDARY: 120/240 Volts H2 H3 H4 H5 H1 H3 7 6 5 4 3 2 1 X4 X0 X2 X1 Connect rimary P Primary Inter- Volts Lines To Connect 480 H1, H2, H3 1 456 H1, H2, H3 2 432 H1, H2, H3 3 Secondary Volts 208 120 1 phase 24 321 321 X1 27 25 2 4 6 H1 Connect Secondary Lines To X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 2 4 6 H3 5 3 1 2 4 6 H2 3 2 1 X4 X1 H2 5 3 1 X4 X2 Connect Primary Primary Inter- Volts Lines To Connect 504 H1, H2, H3 1 to 2 492 H1, H2, H3 2 to 3 480 H1, H2, H3 1 to 4 468 H1, H2, H3 3 to 4 456 H1, H2, H3 1 to 6 444 H1, H2, H3 3 to 6 432 H1, H2, H3 5 to 6 Secondary Volts 240 120 126 26 3 2 1 X2 X3 Connect rimary P Primary Inter- Volts Lines To Connect 480 H1, H2, H3 1 456 H1, H2, H3 2 432 H1, H2, H3 3 Secondary Volts 240 120 28 Connect Secondary Lines To X1, X2, X3 X1, X4 or X2, X4 PRIMARY: 600 Volts Delta SECONDARY: 208Y/120 Volts TAPS: 2, 5% BNFC H2 Connect Secondary Lines To X0 H2 7 6 5 4 3 2 1 X4 29 X1-X4 X1-X2-X4 X1-X4 H3 X3 Connect Primary Primary Inter- Volts Lines To Connect 504 H1, H2, H3 1 492 H1, H2, H3 2 480 H1, H2, H3 3 468 H1, H2, H3 4 456 H1, H2, H3 5 444 H1, H2, H3 6 432 H1, H2, H3 7 Secondary Volts 240 120 Connect Secondary Lines To 7 6 5 4 3 2 1 X2 Connect Secondary Lines To X1, X2, X3 X1, X4 or X2, X4 PRIMARY: 600 Volts Delta SECONDARY: 208Y/120 Volts TAPS: 2, 2 1/2 % ANFC, 4, 2 1/2 % BNFC H1 7 6 5 4 3 2 1 H2 7 6 5 4 3 2 1 H3 7 6 5 4 3 2 1 H3 3 2 1 3 2 1 3 2 1 X1 X2 X3 Connect rimary P Primary Inter- Volts Lines To Connect 600 H1, H2, H3 1 570 H1, H2, H3 2 540 H1, H2, H3 3 Secondary Volts 208 120 1 phase X1 H1 X0 X3 X1, X2, X3 X1, X4 or X2, X4 H3 X2 PRIMARY: 480 Volts Delta SECONDARY: 240 Volts Delta/120 Volts TAPS: 2, 2 1/2 % ANFC, 4, 2 1/2 % BNFC X1 3 2 1 H1 X1 X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 PRIMARY: 480 Volts Delta SECONDARY: 240 Volts Delta/120 Volts TAPS: 2, 5% BNFC X3 PRIMARY: 480 Volts Delta SECONDARY: 240 Volts Delta/120 Volts TAPS: 2, 2 1/2 % ANFC, 4, 2 1/2 % BNFC 5 3 1 Connect Secondary Lines To 7 6 5 4 3 2 1 321 X2 H1 X3 H3 Connect rimary P Primary Inter- Volts Lines To Connect 380 H1, H2, H3 1 361 H1, H2, H3 2 342 H1, H2, H3 3 Secondary Volts 220 127 1 phase X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 H2 X2 X1 Connect rimary P Primary Inter- Volts Lines To Connect 504 H1, H2, H3 1 492 H1, H2, H3 2 480 H1, H2, H3 3 468 H1, H2, H3 4 456 H1, H2, H3 5 444 H1, H2, H3 6 432 H1, H2, H3 7 Secondary Volts 208 120 1 phase H3 Connect Secondary Lines To PRIMARY: 380 Volts Delta SECONDARY: 220Y/127 Volts TAPS: 2, 5% BNFC H1 X0 X0 X3 X3 Connect Primary Primary Inter- Volts Lines To Connect 277 H1, H5 240 H1, H4 208 H1, H3 120 H1, H2 Secondary Volts X1 to X3 120 X2 to X4 120/240 X2 to X3 240 X2 to X3 Connect Secondary Lines To X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 X1 X2 Connect Primary Primary Inter- Volts Lines To Connect 630 H1, H2, H3 1 615 H1, H2, H3 2 600 H1, H2, H3 3 585 H1, H2, H3 4 570 H1, H2, H3 5 555 H1, H2, H3 6 540 H1, H2, H3 7 Secondary Volts 208 120 1 phase ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com X3 Connect Secondary Lines To X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 ™ ACME® TRANSFORMER ELECTRICAL CONNECTION WIRING DIAGRAMS DIAGRAMS GENERAL PRIMARY: 600 Volts Delta SECONDARY: 208Y/120 Volts TAPS: 2, 2 1/2 % ANFC, 4, 2 1/2 % BNFC 30 H1 H2 31 PRIMARY: 480 Volts Delta SECONDARY: 480Y/277 Volts TAPS: 2, 2 1/2 % ANFC, 4, 2 1/2 % BNFC 32 PRIMARY: 480 Volts Delta SECONDARY: 480Y/277 Volts TAPS: 2, 2 1/2 % ANFC, 4, 2 1/2 % BNFC H1 H3 H1 H2 5 3 1 5 3 1 2 4 6 5 3 1 2 4 6 5 3 1 2 4 6 7 6 5 4 3 2 1 7 6 5 4 3 2 1 X2 X1 Connect rimary P Primary Inter- Volts Lines To Connect 630 H1, H2, H3 1 to 2 615 H1, H2, H3 2 to 3 600 H1, H2, H3 1 to 4 585 H1, H2, H3 3 to 4 570 H1, H2, H3 1 to 6 555 H1, H2, H3 3 to 6 540 H1, H2, H3 5 to 6 Secondary Volts 208 120 1 phase Connect Secondary Lines To X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 PRIMARY: 380 Volts Delta SECONDARY: 208/120 Volts TAPS: 2-2 1/2 % ANFC and BNFC 33 H2 H1 5 4 3 21 34 H1 36 PRIMARY: 460 Volts Delta SECONDARY: 460Y/266 Volts TAPS: 2-2 1/2 % ANFC and BNFC H1 X0 2 4 6 X1 Primary Volts % 483 105 472 102.5 460 100 449 97.5 437 95 Secondary Volts 460 266 1 phase 35 37 2 4 6 5 3 1 X3 Connect Leads to Tap No. 1 to 2 2 to 3 1 to 4 3 to 4 4 to 5 3 2 1 3 2 1 X1 X2 X3 Connect Leads to Tap No. 1 2 3 X1, X2, X3 X1 & X0 X2 & X0 X3 & X0 5 4 3 2 1 H2 38 X1, X2, X3 X1 & X0 X2 & X0 X3 & X0 X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 3 2 1 3 2 1 X1 X2 X3 Connect Leads to Tap No. 1 2 3 X1, X2, X3 X1 & X0 X2 & X0 X3 & X0 H2 5 4 3 2 1 X3 Connect Leads to Tap No. 1 2 3 4 5 X1, X2, X3 X1 & X0 X2 & X0 X3 & X0 PRIMARY: 460 Volts Delta SECONDARY: 230Y/133 Volts TAPS: 2-2 1/2 % ANFC and BNFC H1 5 4 3 2 1 X0 X1 Primary Volts % 483 105 472 102.5 460 100 449 97.5 437 95 Secondary Volts 230 133 1 phase ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com H3 X2 X1 H3 3 2 1 Primary Volts % 483 105 460 100 437 95 Secondary Volts 230 133 1 phase X3 5 4 3 2 1 Primary Volts % 483 105 472 102.5 460 100 449 97.5 437 95 Secondary Volts 460 266 1 phase PRIMARY: 460 Volts Delta SECONDARY: 230Y/133 Volts TAPS: 1-5% ANFC and BNFC X0 2 4 6 Connect Secondary Lines To H1 2 4 6 X2 5 3 1 X2 X1 H3 5 3 1 2 4 6 PRIMARY: 460 Volts Delta SECONDARY: 460Y/266 Volts TAPS: 2-2 1/2 % ANFC and BNFC H3 3 2 1 Primary Volts % 483 105 460 100 437 95 Secondary Volts 460 266 1 phase H2 5 3 1 X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 H2 H1 5 3 1 Connect Secondary Lines To X0 X0 2 4 6 Connect Primary Primary Inter- Volts Lines To Connect 504 H1, H2, H3 1 to 2 492 H1, H2, H3 2 to 3 480 H1, H2, H3 1 to 4 468 H1, H2, H3 3 to 4 456 H1, H2, H3 1 to 6 444 H1, H2, H3 3 to 6 432 H1, H2, H3 5 to 6 Secondary Volts 480 277 1 phase X3 Connect Connect Primary Primary Inter- Secondary Volts Lines To Connect Lines To 399 H1, H2, H3 1 390 H1, H2, H3 2 380 H1, H2, H3 3 371 H1, H2, H3 4 361 H1, H2, H3 5 Secondary Volts 208 X1, X2, X3 X1 to X0 120 X2 to X0 1 phase X3 to X0 X3 PRIMARY: 460 Volts Delta SECONDARY: 460Y/266 Volts TAPS: 1-5% ANFC and BNFC 5 4 3 21 X2 X2 X1 Connect rimary P Primary Inter- Volts Lines To Connect 504 H1, H2, H3 1 492 H1, H2, H3 2 480 H1, H2, H3 3 468 H1, H2, H3 4 456 H1, H2, H3 5 444 H1, H2, H3 6 432 H1, H2, H3 7 Secondary Volts 480 277 1 phase H3 H3 5 4 3 21 X1 X0 X0 X3 H3 7 6 5 4 3 2 1 X0 X0 H2 H3 H2 5 4 3 2 1 H3 5 4 3 2 1 X2 X3 Connect Leads to Tap No. 1 2 3 4 5 X1, X2, X3 X1 & X0 X2 & X0 X3 & X0 127 ™ ACME® TRANSFORMER ELECTRICAL CONNECTION WIRING DIAGRAMS DIAGRAMS GENERAL 39 PRIMARY: 460 Volts Delta SECONDARY: 230Y/133 Volts TAPS: 2-2 1/2 % ANFC and BNFC H1 40 H2 PRIMARY: 575 Volts Delta SECONDARY: 230Y/133 Volts TAPS: 1-5% ANFC and BNFC X0 2 4 6 5 3 1 2 4 6 Primary Volts % 483 105 472 102.5 460 100 449 97.5 437 95 econdary Volts S 230 133 1 phase 42 5 3 1 X3 Connect Leads to Tap No. 1 to 2 2 to 3 1 to 4 3 to 4 4 to 5 X1, X2, X3 X1 & X0 X2 & X0 X3 & X0 PRIMARY: 575 Volts Delta SECONDARY: 230Y/133 Volts TAPS: 2-2 1/2 % ANFC and BNFC H1 H2 X0 2 4 6 X0 3 2 1 3 2 1 X1 X2 X3 43 2 4 6 Primary Volts % 604 105 589 102.5 575 100 561 97.5 546 95 Secondary Volts 230 133 1 phase 45 X3 Connect Leads to Tap No. 1 to 2 2 to 3 1 to 4 3 to 4 4 to 5 X1, X2, X3 X1 & X0 X2 & X0 X3 & X0 PRIMARY: 575 Volts Delta SECONDARY: 460Y/266 Volts TAPS: 2-2 1/2 % ANFC and BNFC H1 5 3 1 2 4 6 2 4 6 X0 46 X1 Primary Volts % 604 105 589 102.5 575 100 561 97.5 546 95 econdary Volts S 460 266 1 phase 128 3 2 1 3 2 1 X1 X2 X3 X1 H3 5 3 1 5 4 3 2 1 2 4 6 X2 X3 Connect Leads to Tap No. 1 to 2 2 to 3 1 to 4 3 to 4 4 to 5 X1, X2, X3 X1 & X0 X2 & X0 X3 & X0 H1 X2 5 4 3 2 1 H2 Connect rimary P Primary Inter- Volts Lines To Connect 218 X1, X2, X3 1 213 X1, X2, X3 2 208 X1, X2, X3 3 203 X1, X2, X3 4 198 X1, X2, X3 5 Secondary Volts 480 277 1 phase Connect Leads to Tap No. 1 2 3 4 5 X1, X2, X3 X1 & X0 X2 & X0 X3 & X0 PRIMARY: 575 Volts Delta SECONDARY: 460Y/266 Volts TAPS: 2-2 1/2 % ANFC and BNFC H2 5 4 3 2 1 X0 5 4 3 2 1 47 5 4 3 2 1 5 4 3 2 1 H1, H2, H3 H1 to H0 H2 to H0 H3 to H0 X3 Connect Leads to Tap No. 1 2 3 4 5 X1, X2, X3 X1 & X0 X2 & X0 X3 & X0 H1 Connect Secondary Lines To 5 4 3 2 1 PRIMARY: 416 Volts Delta SECONDARY: 208Y/120 Volts TAPS: 2, 2 1/2 % ANFC, 2, 2 1/2 % BNFC X3 H3 H3 X2 X1 rimary P Volts % 604 105 589 102.5 575 100 561 97.5 546 95 Secondary Volts 460 266 1 phase 5 4 3 2 1 X3 H1 3 2 1 H3 X2 X1 H3 PRIMARY: 208 Volts Delta SECONDARY: 480Y/277 Volts TAPS: 2, 2 1/2 % ANFC, 2, 2 1/2 % BNFC H0 X0 44 Primary Connect Leads Volts % to Tap No. 604 105 1 575 100 2 546 95 3 Secondary Volts 460 X1, X2, X3 X1 & X0 266 1 phase X2 & X0 X3 & X0 H2 5 3 1 H2 5 4 3 2 1 Primary Volts % 604 105 589 102.5 575 100 561 97.5 546 95 Secondary Volts 230 133 1 phase PRIMARY: 575 Volts Delta SECONDARY: 460Y/266 Volts TAPS: 1-5% ANFC and BNFC 2 4 6 X2 X1 X0 H3 5 3 1 H2 5 4 3 2 1 Primary Connect Leads Volts % to Tap No. 604 105 1 575 100 2 546 95 3 Secondary Volts 230 X1, X2, X3 X1 & X0 133 X2 & X0 1 phase X3 & X0 H2 5 3 1 H1 H3 3 2 1 H1 5 3 1 PRIMARY: 575 Volts Delta SECONDARY: 230Y/133 Volts TAPS: 2-2 1/2 % ANFC and BNFC 2 4 6 X2 X1 41 H3 H1 5 3 1 X0 X1 H2 5 4 3 2 1 X2 Connect Primary Primary Inter- Volts Lines To Connect 437 H1, H2, H3 1 426 H1, H2, H3 2 416 H1, H2, H3 3 406 H1, H2, H3 4 395 H1, H2, H3 5 Secondary Volts 208 120 1 phase ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com H3 5 4 3 2 1 X3 Connect Secondary Lines To X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 ™ ACME® TRANSFORMER ELECTRICAL CONNECTION WIRING DIAGRAMS DIAGRAMS GENERAL 48 PRIMARY: 208 Volts Delta SECONDARY: 480Y/ 277 Volts TAPS: 2, 5% BNFC 49 PRIMARY: 600 Volts Delta SECONDARY: 208Y/120 Volts TAPS: 2, 2 1/2 % ANFC, 2, 2 1/2 % BNFC H1 X1 X2 5 4 3 2 1 H1 H3 H2 Connect rimary P Primary Inter- Volts Lines To Connect 208 X1, X2, X3 1 198 X1, X2, X3 2 187 X1, X2, X3 3 Secondary Volts 480 277 1 phase 51 Connect Secondary Lines To H1, H2, H3 H1 to H0 H2 to H0 H3 to H0 5 4 3 2 1 H1 H3 7 6 5 4 3 2 1 5 4 3 2 1 H1 H2 7 6 5 4 3 2 1 X2 X1 52 Connect Secondary Lines To X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 PRIMARY: 600 Volts Delta SECONDARY: 600Y/ 347 Volts TAPS: 2, 2 1/2 % ANFC, 4, 2 1/2 % BNFC H3 H1 7 6 5 4 3 2 1 X0 X3 Connect Primary Primary Inter- Volts Lines To Connect 630 H1, H2, H3 1 615 H1, H2, H3 2 600 H1, H2, H3 3 585 H1, H2, H3 4 570 H1, H2, H3 5 Secondary Volts 208 120 1 phase PRIMARY: 600 Volts Delta SECONDARY: 480Y/277 Volts TAPS: 2, 2 1/2 % ANFC, 4, 2 1/2 % BNFC 7 6 5 4 3 2 1 PRIMARY: 600 Volts Delta SECONDARY: 380Y/220 Volts TAPS: 2, 2 1/2 % ANFC, 4, 2 1/2 % BNFC H2 7 6 5 4 3 2 1 X2 X1 7 6 5 4 3 2 1 X3 Connect rimary P Primary Inter- Volts Lines To Connect 630 H1, H2, H3 1 615 H1, H2, H3 2 600 H1, H2, H3 3 585 H1, H2, H3 4 570 H1, H2, H3 5 555 H1, H2, H3 6 540 H1, H2, H3 7 Secondary Volts 480 277 1 phase 54 X0 Connect Secondary Lines To X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 H2 7 6 5 4 3 2 1 H3 7 6 5 4 3 2 1 H1 55 H2 3 2 1 3 2 1 X1 X2 X3 Connect rimary P Primary Inter- Volts Lines To Connect 600 H1, H2, H3 1 570 H1, H2, H3 2 540 H1, H2, H3 3 Secondary Volts 600 347 1 phase Connect Secondary Lines To X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 H1 X0 X3 53 Connect Secondary Lines To X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 PRIMARY: 600 Volts Delta SECONDARY: 380Y/220 Volts TAPS: 2, 5% BNFC H2 H3 X3 Connect Secondary Lines To X0 X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 PRIMARY: 600 Volts Delta SECONDARY: 480Y/277 Volts TAPS: 2, 5% BNFC H3 3 2 1 X2 X1 Connect rimary P Primary Inter- Volts Lines To Connect 630 H1, H2, H3 1 615 H1, H2, H3 2 600 H1, H2, H3 3 585 H1, H2, H3 4 570 H1, H2, H3 5 555 H1, H2, H3 6 540 H1, H2, H3 7 Secondary Volts 600 347 1 phase PRIMARY: 600 Volts Delta SECONDARY: 600Y/347 Volts TAPS: 2, 5% BNFC X0 7 6 5 4 3 2 1 X2 X1 Connect Primary Primary Inter- Volts Lines To Connect 630 H1, H2, H3 1 615 H1, H2, H3 2 600 H1, H2, H3 3 585 H1, H2, H3 4 570 H1, H2, H3 5 555 H1, H2, H3 6 540 H1, H2, H3 7 Secondary Volts 380 220 1 phase H1 X0 H3 3 21 X0 H0 50 X3 32 1 32 1 H2 56 3 2 1 X1 X2 X3 Connect Secondary Lines To X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 PRIMARY: 600 Volts SECONDARY: 480 Volts TAPS: 2, 5% BNFC H3 3 2 1 3 2 1 3 2 1 X1 X2 X3 Connect rimary P Primary Inter- Volts Lines To Connect 600 H1, H2, H3 1 570 H1, H2, H3 2 540 H1, H2, H3 3 Secondary Volts 480 277 1 phase 3 2 1 Connect rimary P Primary Inter- Volts Lines To Connect 600 H1, H2, H3 1 570 H1, H2, H3 2 540 H1, H2, H3 3 Secondary Volts 380 220 1 phase H2 3 2 1 Connect Secondary Lines To X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 H1 H4 H7 X1 H2 H5 H8 X2 H3 H6 H9 X3 X0 H0 Connect Connect rimary P Alt Primary Inter- Secondary Volts Rating Lines To Connect Lines To 600 480 H1, H2, H3 570 456 H4, H5, H6 540 432 H7, H8, H9 Secondary Volts 480 380 X1, X2, X3 277 X1 to X0 220 1 phase 1 phase X2 to X0 X3 to X0 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 129 ™ ACME® TRANSFORMER ELECTRICAL CONNECTION WIRING DIAGRAMS DIAGRAMS GENERAL 57 PRIMARY: 600 Volts SECONDARY: 480 Volts TAPS: 2, 5% BNFC 58 H1 H1 H2 H3 1 2 3 X1 1 2 3 X2 1 2 3 X3 Connect Connect Primary Alt Primary Inter- Secondary Volts Rating Lines To Connect Lines To 600 480 H1, H2, H3 1 570 456 H1, H2, H3 2 540 432 H1, H2, H3 3 Secondary Volts 480 380 X1, X2, X3 277 X1 to X0 220 1 phase 1 phase X2 to X0 X3 to X0 3 2 1 X0 61 63 H3 3 2 1 X2 X3 Connect Leads to Tap No. 1 2 3 X1, X2, X3 X1 & X0 X2 & X0 X3 & X0 PRIMARY: 120/208/240/277 Volts SECONDARY: 120/240 Volts H1 X4 H4 H2 H3 X2 X0 Connect rimary P Primary Inter- Volts Lines To Connect 120 H1 to H6 H1 & H8 H3 to H8 208 H1 & H8 H2 to H7 240 H1 & H8 H3 to H6 277 H1 & H8 H4 to H5 Secondary Volts 240 X2 to X3 120/240 X2 to X3 120 X1 to X3 X2 to X4 130 Connect Secondary Lines To X1-X4 X1-X2-X4 X1-X4 H2 5 4 3 2 1 X0 5 4 3 2 1 64 5 4 3 2 1 X2 X1 X1 Connect Secondary Lines To X1 & X4 X1, X3, X4 X1 & X4 Connect Leads to Tap No. 1 2 3 4 5 X1, X2, X3 X1 & X0 X2 & X0 X3 & X0 H3 H4 H5 X3 H6 H7 H8 X2 Connect Primary Primary Inter- Volts Lines To Connect 190 H1 to H6 H1& H7 H2 to H7 208 H1 to H6 H1 & H8 H3 to H8 220 H1 to H6 H1 & H9 H4 to H9 240 H1 to H6 H1& H10 H5 to H10 380 H1 & H7 H2 to H6 416 H1 & H8 H3 to H6 440 H1 & H9 H4 to H6 480 H1 & H10 H5 to H6 Secondary Volts 240 X2 to X3 120/240 X2 to X3 120 X1 to X3 X2 to X4 X0 65 H10 X1 Connect Secondary Lines To X1 - X4 X1- X2 - X4 X1 - X4 H2 H3 3 2 1 3 2 1 3 2 1 X1 X2 X3 Primary Connect Leads Volts % to Tap No. 241 105 1 230 100 2 218 95 3 Secondary Volts 230 X1, X2, X3 X1 & X0 133 1 phase X2 & X0 X3 & X0 H9 X3 PRIMARY: 230 Volts Delta SECONDARY: 230Y/133 Volts TAPS: 1-5% ANFC and 1-5% BNFC X3 PRIMARY: 190/208/220/240 x 380/416/440/480 Volts SECONDARY: 120/ 240 Volts H2 5 4 3 2 1 Primary Connect Leads Volts % to Tap No. 242 105 1 236 102.5 2 230 100 3 224 97.5 4 219 95 5 Secondary Volts 230 X1, X2, X3 X1 & X0 133 1 phase X2 & X0 X3 & X0 62 H3 X2 X1 H3 X1 Primary Volts % 218 105 213 102.5 208 100 203 97.5 198 95 Secondary Volts 208 120 1 phase X4 H5 H8 H6 H7 X3 H2 H1 H1 H1 PRIMARY: 208 Volts Delta SECONDARY: 208Y/120 Volts TAPS: 2-2 1/2 % ANFC and 2-2 1/2 % BNFC 5 4 3 2 1 H2 Primary Volts % 208 100 198 95 187 90 Secondary Volts 208 120 1 phase X3 H1 3 2 1 X1 X2 Connect Primary Primary Inter- Volts Lines To Connect 208 H1 & H2 3 to 4 198 H1 & H2 2 to 5 187 H1 & H2 1 to 6 Secondary Volts 240 X2 to X3 120/240 X2 to X3 120 X1 to X3 X2 to X4 PRIMARY: 208 Volts Delta SECONDARY: 208Y/120 Volts TAPS: 2-5% BNFC H1 PRIMARY: 230 Volts Delta SECONDARY: 230Y/133 Volts TAPS: 2-2 1/2 % ANFC and 2-2 1/2 % BNFC H2 4 5 6 1 2 3 X4 60 59 5 4 3 2 1 X0 H0 PRIMARY: 208 Volts SECONDARY: 120/240 Volts TAPS: 2, 5% BNFC H1 PRIMARY: 190/200/208/220 x 380/400/416/440 Volts SECONDARY: 110/ 220 Volts H2 H3 X4 H4 H5 H6 X3 X2 H7 H8 Connect Primary Primary Inter- Volts Lines To Connect 190 H1 to H6 H1 & H7 H2 to H7 200 H1 to H6 H1 & H8 H3 to H8 208 H1 to H6 H1 & H9 H4 to H9 220 H1 to H6 H1 & H10 H5 to H10 380 H1 & H7 H2 to H6 400 H1 & H8 H3 to H6 415 H1 & H9 H4 to H6 440 H1 & H10 H5 to H6 Secondary Volts 220 X2 to X3 110/220 X2 to X3 110 X1 to X3 X2 to X4 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com H9 H10 X1 Connect Secondary Lines To X1-X4 X1-X2-X4 X1-X4 ™ ACME® TRANSFORMER ELECTRICAL CONNECTION WIRING DIAGRAMS DIAGRAMS GENERAL PRIMARY: 416 Volts Delta SECONDARY: 208Y/120 Volts TAPS: 2, 5% BNFC 66 H1 H2 H3 H1 7 6 5 4 3 2 1 X0 X1 69 H1 X1 72 X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 H2 7 6 5 4 3 2 1 X4 H3 7 6 5 4 3 2 1 X2 Primary Volts % 630 105 615 102.5 600 100 585 97.5 570 95 555 92.5 540 90 Secondary Volts 240 120 Connect Secondary Lines To PRIMARY: 600 Volts Delta SECONDARY: 240 Delta/ 120 Volts TAPS: 2, 2 1/2 % ANFC, 4, 2 1/2 % BNFC 7 6 5 4 3 2 1 X3 Connect Leads to Tap No. 1 2 3 4 5 6 7 X1, X2, X3 X1, X4, or X2, X4 PRIMARY: 380 Volts Delta SECONDARY: 208Y/120 Volts TAPS: 2, 2 1/2 % ANFC, 4, 2 1/2 % BNFC H1 7 6 5 4 3 2 1 7 6 5 4 3 2 1 H2 7 6 5 4 3 2 1 H3 X0 X1 H3 H1 X2 7 6 5 4 3 2 1 X2 X1 7 6 5 4 3 2 1 X3 Connect Primary Primary Inter- Volts Lines To Connect 504 H1, H2, H3 1 492 H1, H2, H3 2 480 H1, H2, H3 3 468 H1, H2, H3 4 456 H1, H2, H3 5 444 H1, H2, H3 6 432 H1, H2, H3 7 Secondary Volts 208 120 1 phase Connect Secondary Lines To X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 H2 7 6 5 4 3 2 1 X1 321 H0 X2 H3 7 6 5 4 3 2 1 Primary Volts % 240 100 228 95 216 90 Secondary Volts 480 277 1 phase 73 H1 H2 X3 Connect Secondary Lines To X1, X2, X3 X1, X4, or X2, X4 PRIMARY: 240 Volts Delta SECONDARY: 480Y/277 Volts TAPS: 2, 2 1/2 % ANFC & BNFC 54 3 21 X2 54 321 X3 54 321 H3 Connect Leads to Tap No. 1 2 3 H1, H2, H3 H1 to H0 H2 to H0 H3 to H0 PRIMARY: 440 Volts Delta SECONDARY: 220Y/127 Volts TAPS: 2, 5% ANFC & BNFC 7 6 5 4 3 2 1 X2 X1 321 H2 H1 71 X3 321 X4 X1 Connect Primary Primary Inter- Volts Lines To Connect 504 H1, H2, H3 1 492 H1, H2, H3 2 480 H1, H2, H3 3 468 H1, H2, H3 4 456 H1, H2, H3 5 444 H1, H2, H3 6 432 H1, H2, H3 7 Secondary Volts 240 120 H3 PRIMARY: 240 Volts Delta SECONDARY: 480Y/277 Volts TAPS: 2, 5% BNFC 70 5 4 3 21 X0 PRIMARY: 480 Volts Delta SECONDARY: 240 Volts Delta/120 Volts TAPS: 2, 2 1/2 % ANFC, 4, 2 1/2 % BNFC 68 X3 X2 Connect Primary Primary Inter- Volts Lines To Connect 437 H1, H2, H3 1 416 H1, H2, H3 2 395 H1, H2, H3 3 Secondary Volts 208 120 1 phase H2 3 21 32 1 32 1 PRIMARY: 480 Volts Delta SECONDARY: 208Y/120 Volts TAPS: 2- 2 1/2 % ANFC, 4, 2 1/2 % BNFC 67 H3 5 4 3 21 5 4 3 21 X2 X3 H0 H1 H2 Connect Primary Primary Inter- Volts Lines To Connect 252 X1, X2, X3 1 246 X1, X2, X3 2 240 X1, X2, X3 3 234 X1, X2, X3 4 228 X1, X2, X3 5 Secondary Volts 480 277 1 H3 phase H3 Connect Secondary Lines To H1, H2, H3 H1 to H0 H2 to H0 H3 to H0 X3 Primary Connect Leads Volts % to Tap No. 399 105 1 390 102.5 2 380 100 3 371 97.5 4 361 95 5 352 92.5 6 342 90 7 Secondary Volts 208 X1, X2, X3 X1 to X0 120 X2 to X0 1 phase X3 to X0 X0 X1 Primary Connect Leads Volts % to Tap No. 484 110 1 462 105 2 440 100 3 418 95 4 396 90 5 Secondary Volts 220 X1, X2, X3 X1 to X0 127 X2 to X0 1 phase X3 to X0 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 131 ™ ACME® TRANSFORMER ELECTRICAL CONNECTION WIRING DIAGRAMS DIAGRAMS GENERAL 74 PRIMARY: 190/200/210/220/ 230/240 Volts Delta SECONDARY: 400Y/231 Volts X1 6 5 4 3 2 1 PRIMARY: 190/200/210/220/ 230/240 Volts Delta SECONDARY: 400Y/231 Volts 75 X2 H2 H1 6 5 4 3 21 H0 H2 H1 77 7654 321 X4 3 21 X1 X2 6 5 4 3 21 X2 X3 Connect Primary Primary Inter- Volts Lines To Connect 240 H1, H2, H3 1 230 H1, H2, H3 2 220 H1, H2, H3 3 210 H1, H2, H3 4 200 H1, H2, H3 5 190 H1, H2, H3 6 Secondary Volts 400 231 1 phase 321 H3 321 Connect Secondary Lines To X1, X2, X3 X1 to X4 or X2 to X4 H2 3 21 X2 H1 H2 H3 X1 X2 X3 321 X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 Connect Primary Primary Inter- Volts Lines To Connect 277 H1 & H2 480 H1 & H3 Secondary Volts 208 277 X3 Connect Secondary Lines To X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 Connect Primary Primary Inter- Volts Lines To Connect 400 H1, H2, H3 1 380 H1, H2, H3 2 360 H1, H2, H3 3 Secondary Volts 240 120 79 X1 to X2 X1 to X3 H5 H4 H2 H1 X1 82 X4 X1 Connect Secondary Lines To X1 - X5 X1 - X6 PRIMARY: 380 Volts Delta SECONDARY: 208Y/120 Volts TAPS: 2-2 1/2 % ANFC and 2-2 1/2 % BNFC H3 H1 54 321 54 321 5 4 3 2 1 X0 X2 X2 X3 Connect Primary Primary Inter- Volts Lines To Connect 277 H1 - H5 H2 to H4 480 H1 - H6 H3 to H4 Secondary Volts 208 X2 to X4 277 X3 to X4 X1, X2, X3 X1 to X4 or X2 to X4 H6 H3 X6 Connect Secondary Lines To Connect Secondary Lines To PRIMARY: 277/480 Volts SECONDARY: 208/277 Volts TAPS: NONE H2 PRIMARY: 480 Volts Delta SECONDARY: 208Y/ 120 Volts TAPS: 2, 2 1/2 % ANFC, 2, 2 1/2 % BNFC 81 X3 H1 X0 3 21 X2 X5 54 3 21 H3 Connect Secondary Lines To X4 X1 PRIMARY: 277/480 Volts SECONDARY: 208/277 Volts TAPS: NONE 78 X3 Connect Primary Primary Inter- Volts Lines To Connect 504 H1, H2, H3 1 480 H1, H2, H3 2 456 H1, H2, H3 3 Secondary Volts 208 120 1 phase 132 H2 H1 H3 6 5 4 3 21 X1 X0 PRIMARY: 480 Volts Delta SECONDARY: 208Y/120 Volts TAPS: 1-5% ANFC & 1- 5% BNFC H1 X0 H3 7654 321 Connect Primary Primary Inter- Volts Lines To Connect 420 H1, H2, H3 1 410 H1, H2, H3 2 400 H1, H2, H3 3 390 H1, H2, H3 4 380 H1, H2, H3 5 370 H1, H2, H3 6 360 H1, H2, H3 7 Secondary Volts 240 120 80 H1, H2, H3 H1 to H0 H2 to H0 H3 to H0 H2 7654 321 X1 Connect Secondary Lines To PRIMARY: 400 Volts Delta SECONDARY: 240 Delta/ 120 Volts TAPS: 2, 2 1/2 % ANFC, 4, 2 1/2 % BNFC H1 PRIMARY: 400 Volts Delta SECONDARY: 240 Volts Delta/120 Volts TAPS: 2, 5% BNFC H3 Connect Primary Primary Inter- Volts Lines To Connect 240 X1, X2, X3 1 230 X1, X2, X3 2 220 X1, X2, X3 3 210 X1, X2, X3 4 200 X1, X2, X3 5 190 X1, X2, X3 6 Secondary Volts 400 231 1 phase 76 X3 6 5 4 3 2 1 6 5 4 3 2 1 X1 H2 5 4 3 2 1 X2 H3 5 4 3 2 1 X3 X3 Connect Primary Primary Inter- Volts Lines To Connect 504 H1, H2, H3 1 492 H1, H2, H3 2 480 H1, H2, H3 3 468 H1, H2, H3 4 456 H1, H2, H3 5 Secondary Volts 208 120 1 phase Connect Secondary Lines To X1, X2, X3 X1 to X0 X2 to X0 X3 to X0 Primary Connect Leads Volts % to Tap No. 399 105 1 390 102.5 2 380 100 3 371 97.5 4 361 95 5 Secondary Volts 208 X1, X2, X3 X1 to X0 120 1 phase X2 to X0 X3 to X0 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com ™ ACME® TRANSFORMER ELECTRICAL CONNECTION ACCESSORIES DIAGRAMS GENERAL Wall Mounting Brackets Thermal Switch Kits Acme Thermal Switch Kits are designed for use with single and three phase drive isolation and distribution transformers. Thermal switch kits are available for one or three sensor systems. Thermal sensors can be field or factory installed in the transformer winding ducts to detect abnormal temperatures. The thermal sensors are a normally closed contact that opens at 200°C ± 10°C and has a current capacity of 5 amps @ 120V or 2.5 amps @ 240V. This contact can activate any number of different types of alarms or mechanisms that could warn of a potential failure. Catalog Number: PL-79900 kVA Required on: Ventilated Units: 1Ø, 37.5 and 50 kVA 3Ø, 30, 45 and 75 kVA Catalog Number: PL-79912 Mounting Position Illustration 27.0 – 220.0 Bottom of the case Figure 1 275.0 – 750 Top Flange of the Core Bracket Figure 2 Encapsulated Units: 3Ø dit., 11 kVA — 20 kVA 3Ø std. distribution — 15 kVA Catalog Number: PL-79911 Wall mounting brackets are not required on: 1Ø units — 25 kVA and below 3Ø units — 9 kVA and below COIL 1 COIL 3 COIL 2 Standard Taps The catalog number suffix provides tap information as outlined in chart below: CORE BOTTOM OF CASE If the catalog number has no suffix, there are no taps available. Figure 1 EXAMPLE: T-2-53019-3S The suffix 3S indicates the unit has two 2.5% (+) ANFC taps and four 2.5% (–) BNFC taps. Suffix – 1S TERMINAL BLOCK Tap Arrangement One 5% (+) ANFC Tap – 2S and One 5% (–) BNFC Tap Two 2-1/2% (+) ANFC Taps – 3S and Four 2-1/2%(–) BNFC Taps Two 2-1/2% (+) ANFC Taps – 4S and Two 2-1/2% (–) BNFC Taps .625 (1.6 cm) H DIA. EPOXY-RING EPOXY LAYER Two 5% (–) BNFC Taps THERMAL SWITCH .5H (1.3 cm) H COIL 1 Two 5% (+) ANFC Taps – 5S and Two 5% (–) BNFC Taps ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com COIL 2 COIL 3 CORE Figure 2 133 GENERAL ™ ACME® TRANSFORMER ELECTRICAL CONNECTION ACCESSORIES DIAGRAMS Lug Kits Weather Shields Acme’s mechanical transformer lug kits contain all of the hardware necessary to provide satisfactory transformer terminations. Lug kits are available in sizes from 27 kVA to 660 kVA. Catalog No. Acme lugs are of the dual rated single pole solderless type, made from high strength aluminum alloy. To provide the best in low contact resistance, all lugs in these kits are plated. Transformer Wire Range Catalog No. kVA Size Al or Cu 37 1/2 1-phase Lug 1 27 - 45 3-phase Kit Contains 2 -14 250 mcm - 6 Qty Nuts & Bolts 8 4 1/4 - 20 X 3/4 8 1/4 Lug 2 50 - 75 1-phase 250 mcm - 6 12 51 - 118 3-phase Lug 3 100 -167 1-phase 145 - 300 3-phase 250 mcm - 6 600 mcm - 2 3 22 1/4 440 - 660 3-phase 600 mcm - 2 29 3/8 Lug 4 Qty - 20 x 3/4 8 1/4 - 20 x 1 3/4 8 Approx. Ship Weight Lbs. (Kg.) WSA1 6 (2.7) WSA2 7 (3.2) WSA3 8 (3.6) WSA4 8 (3.6) WSA5 10 (4.5) WSA6 10 (4.5) WSA8 7 (3.2) WSB3 30 (13.6) WSB4 32 (14.5) - 20 x 3/4 3 - 16 x 2 16 3/8 - 16 x 2 8 Spare Parts TOP COVER Catalog No. FRONT/REAR PANEL Approx. Ship Weight Lbs. (Kg.) Catalog No. Approx. Ship Weight Lbs. (Kg.) SA1701319 14 (6.4) SA1701321 13 (5.9) SA2701319 16 (7.3) SA2701321 15 (6.8) SA3701319 20 (9.1) SA3701321 21 (9.5) SA4701319 34 (15.4) SA4701321 35 (15.9) SA6701319 17 (7.7) SA7701321 16 (7.3) SIDE PANEL Catalog No. 134 Approx. Ship Weight Lbs. (Kg.) SA1701320 11 (5.0) SA2701320 13 (5.9) SA3701320 19 (8.6) SA4701320 34 (15.4) ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com GENERAL ™ ACME® TRANSFORMER ELECTRICAL CONNECTION SPECIFICATIONS DIAGRAMS Specification Guide for Dry Type Distribution Transformers 1.0 Dry Type Transformers: 1.0.0 The following information should be utilized only by trained technical personnel. If you need assistance, please contact Acme’s Technical Services Department at 800-334-5214. 1.0.1 P rovide dry type, enclosed and ventilated transformers as indicated herein. Transformers shall be Acme or approved equal. 1.0.2 Transformers shall be designed, constructed and rated in accordance with UL, CSA, NEMA, ANSI, IEEE, and OSHA standards. 1.0.3 Transformers rated 27 kVA and larger, single and three phase shall be the ventilated type, incorporating a 220 degree C insulation system and designed not to exceed 150 degree C temperature rise above a 40 degree C ambient under full load conditions. Taps are to be provided on the primary side of the transformer as follows: (a) 2 - 2.5% above normal full capacity. 4 - 2.5% below normal full capacity. -or (b) 2 - 2.5% above normal full capacity. 2 - 2.5% below normal full capacity. Alternate 1: 115 degree C rise transformers shall incorporate a 220 degree C insulation system and be designed not to exceed 115 degree C temperature rise above a 40 degree C ambient under full load conditions. In addition, the transformer shall have the ability to carry a continuous 15% overload without exceeding a 150 degree C rise above ambient. lternate 2: 80 degree C rise Transformers shall A incorporate a 220 degree C insulation system and be designed not to exceed 80 degree C temperature rise above a 40 degree C ambient under full load conditions. In addition, the transformer shall have the ability to carry a continuous 30% overload without exceeding a 150 degree C rise above ambient. 1.0.4 Transformer enclosure finish must be ASA 61 gray powder polyurethane paint. Transformer enclosure temperature shall not exceed 50 degrees C plus the ambient under any condition of loading at any specified temperature rise at or below 150 degrees C. 1.0.5 Transformer enclosure shall be UL/NEMA Type 2 and UL 3R Listed with the addition of a weather shield and shall be so marked on the transformer. 1.0.6 Transformer shall incorporate an electrostatic shield for the attenuation of voltage spikes, line noise, and transients. 1.0.7 Single phase transformers and three phase transformers terminate in copper or aluminum bus bar. 1.0.8 Transformer coils designed and manufactured for increased insulation life, cooler operation, and lower losses. 1.0.9 Transformers must operate at audible sound levels below NEMA Standard ST-20. Sound levels will not exceed the following: 30 - 50 kVA 45 db 51 - 150 kVA 50 db 151 - 300 kVA 55 db 301 - 500 kVA 60 db 501 - 750 kVA 65 db Transformers must incorporate vibration isolation pads in their construction located between the transformer core and coil assembly and the transformer case. External vibration isolation pads will not be used as they tend to increase audible noise. Transformers shall be floor mounted on a concrete pad. All connections to the transformer will be made by means of flexible metallic conduit. 1.0.10 Transformer enclosure shall be grounded per the National Electric Code. 1.0.11 Transformers shall be dry-type 600 volt class, kVA rating as indicated. Contractor to provide all necessary lugs for all transformers. 1.0.12 Complete shop drawings must be submitted for approval on all dry type transformers. 1.0.13 Typical performance data must be submitted for approval on all transformers. Factory tests must be made in accordance with the latest revisions of ANSI Test Code C57.12.91 for Dry Type Transformers. Performance data provided must contain but not be limited to: (a) No load losses. (b) Full load losses. (c) Polarity and phase rotation. (d) Impedance at reference temperature. (e) Efficiencies at 25, 50, 75, and 100% load. (f) Regulation at 100% and 80% power factor. (g) Audible sound level. (h) Dimensions and weight. (i) Applied potential test. (j) Induced potential test. (k) Excitation current. (l) IR, IX, and IZ percentages. (m) Reference and ambient temperature. 1.0.14 Warranty: Transformers must be warranted against defects in materials, workmanship, and performance for ten years from date of manufacture. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 135 GENERAL ™ ACME® TRANSFORMER ELECTRICAL CONNECTION SPECIFICATIONS DIAGRAMS Specification Guide for Single & Three Phase Encapsulated Transformers 1.0 Dry Type Transformers: 1.0.0 The following information should be utilized only by trained technical personnel. If you need assistance, please contact Acme’s Technical Services Department at 800-334-5214. 1.0.1 Provide dry type, enclosed, epoxy encapsulated transformers as indicated and specified herein. Transformers must be A cme or approved equal. 1.0.2 Transformers must be designed, constructed and rated in accordance with UL, CSA, NEMA, ANSI, IEEE, and OSHA standards. 1.0.3 T ransformers 3.0 - 75 kVA shall be compound filled, incorporating a 180 degree C insulation system and designed not to exceed a 115 degree C temperature rise above a 40 degree C ambient under full load conditions. Taps are to be provided on the primary side of the transformer. The catalog number suffix will provide the tap information outlined below: SUFFIX TAP ARRANGEMENT - 1S 2-5% BNFC - 2S 1-5% ANFC & 1-5% BNFC - 3S 2-2 .5% ANFC & 4-2.5% BNFC - 4S 2-2 .5% ANFC & 2-2.5% BNFC - 5S 2-5% ANFC & 2-5% BNFC 1.0.4 Transformer enclosure finish must be ASA 61 gray powder polyurethane paint. 1.0.5 Transformer enclosure temperature shall not exceed 65 degrees C plus the ambient. 1.0.6 Transformer enclosure shall be UL/NEMA Type 3R and so marked on the transformer. 1.0.7 Transformer shall incorporate an electrostatic shield for the attenuation of voltage spikes, line noise and transients. 1.0.8 Transformer coils are typically wound with aluminum or copper for increased insulation life, cooler operation and lower losses. 136 1.0.9 All primary tap connections and both primary and secondary phase conductors must be either copper wire or copper bus bar. 1.0.10 Transformers must operate at audible sound levels below ANSI/NEMA Standard ST-20. Sound levels will not exceed the following: Up to 9 kVA 40 db 10 - 50 kVA 45 db 51 - 150 kVA 50 db 1.0.11 Transformer enclosures shall be grounded per the National Electric Code. 1.0.12 Complete shop drawings must be submitted for approval on all Dry Type Transformers. 1.0.13 Typical performance data must be submitted for approval on all transformers. Factory tests must be made in accordance with the latest revisions of ANSI Test Code C57.12.91 for Dry Type Transformers. Performance data must contain but not be limited to: (a) No load losses. (b) Full load losses. (c) Polarity and phase rotation. (d) Impedance at reference temperature. (e) Efficiencies at 25, 75, and 100% load. (f) Regulation at 100% and 80% power factor. (g) Audible sound level. (h) Insulation class and rated temperature rise. (i) Dimensions and weight. (j) Applied potential test. (k) Induced potential test. (l) Excitation current. (m) IR, IX, and IZ percentages. (n) Reference and ambient temperature. 1.0.14 Warranty: Transformer must be warranted against defects in materials, workmanship and performance for ten years from date of manufacture. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com GENERAL ™ ACME® TRANSFORMER ELECTRICAL CONNECTION SPECIFICATIONS DIAGRAMS Specification Guide for Non-Linear Load Isolation® Transformers 1.0 Dry Type Transformers: 1.0.0 The following information should be utilized only by trained technical personnel. If you need assistance, please contact Acme’s Technical Services Department at 800-334-5214. 1.0.1 Provide dry type, enclosed, and ventilated transformers as indicated and specified herein. Transformers must be Acme or approved equal. Transformers must be UL listed for non-sinusoidal current loads of a specified K Factor (UL Standard 1561), CSA certified and labeled as such. 1.0.2 F or sizes 15 kVA and larger, low voltage dry transformers will be ventilated type, incorporating a 220 degree C insulation system and designed not to exceed 150 degree C temperature rise above a 40 degree C ambient under full load conditions. Taps will be provided on the primary side of the transformer. There will be 2, 2.5% taps above normal full capacity and 4, 2.5% taps below normal full capacity. lternate 1: 115 degree C rise Transformers shall A incorporate a 220 degree C insulation system and be designed not to exceed 80 degree C temperature rise above a 40 degree C ambient under full load conditions. In addition, the transformer shall have the ability to carry a continuous 15% overload without exceeding a 150 degree C rise above ambient. Alternate 2: 80 degree C rise Transformers shall incorporate a 220 degree C insulation system and be designed not to exceed 80 degree C temperature rise above a 40 degree C ambient under full load conditions. In addition, the transformer shall have the ability to carry a continuous 30% overload without exceeding a 150 degree C rise above ambient. 1.0.3 Transformers shall incorporate an electrostatic shield for the attenuation of voltage spikes, line noise, and transients. 1.0.4 Transformers must be designed to handle nonlinear loads and the adverse effects of harmonics. Transformer coils will be wound with foil to minimize the heating effects caused by harmonic currents. 1.0.5 Transformers must be able to power non-linear loads with a K-Factor as high as 20. 1.0.6 Transformers must operate at audible sound levels below NEMA ST-20. Sound levels will not exceed the following: 30 - 50 kVA 45 db* 51 - 150 kVA 50 db* 151 - 300 kVA 55 db* 301 - 500 kVA 60 db* Enclosed, ventilated transformers must incorporate vibration dampening pads in their construction, located between the transformer core and coil assembly and the transformer case. External vibration dampening pads will not be used on enclosed, ventilated designs as they tend to increase audible noise. Transformers 15 kVA and larger shall be floor mounted on a concrete pad. All connections to the transformer will be made by means of flexible metallic conduit. 1.0.7 Transformers shall incorporate a neutral conductor sized at 2 times rated phase current. Transformer cases shall be grounded per the National Electric Code. 1.0.8 Transformers shall be 60 Hz, 480 or 600 volts delta primary, 208Y/120 volt secondary. kVA rating as indicated. Contractor to provide all necessary lugs for all transformers. Transformer enclosures shall be Type 2 and UL-3R listed with the addition of a weather shield. 1.0.9 Complete shop drawings must be submitted for approval on all dry type transformers. 1.0.10 Typical performance data must be submitted for approval on all transformers. Factory tests must be made in accordance with the latest revisions of ANSI Test Code C57.12.91 for Dry Type Transformers. Performance data must contain but not be limited to: (a) No load losses. (b) Full load losses. (c) Polarity and phase rotation. (d) Impedance at reference temperature. (e) Efficiencies at 25, 75, 50 and 100% load. (f) Regulation at 100% and 80% power factor. (g) Audible sound level. (h) Insulation class and rated temperature rise. (i) Dimensions and weight. (j) Applied potential test. (k) Induced potential test. (l) Excitation current. (m) IR, IX, and IZ percentages. (n) Reference and ambient temperature. 1.0.11 Warranty: Transformers must be warranted against defects in materials, workmanship and performance for ten years from date of manufacture. * Sound levels are based on transformers with a K-Factor of 4 and a temperature rise of 150 degrees centigrade. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 137 GENERAL ™ ACME® TRANSFORMER ELECTRICAL CONNECTION SPECIFICATIONS DIAGRAMS Specification Guide for Drive Isolation Transformers 1.0 Dry Type Transformers: 1.0.0 The following information should be utilized only by trained technical personnel. If you need assistance, please contact Acme’s Technical Services Department at 800-334-5214. 1.0.1 Provide dry type, enclosed, epoxy encapsulated transformers as indicated and specified herein. Transformers shall be designed for use with AC/DC Drive applications and labeled as such. 1.0.2 Transformers shall be designed, constructed and rated in accordance with UL, CSA, NEMA, ANSI, IEEE, and OSHA standards. 1.0.3 Transformers 7.5 - 20 kVA shall be three phase, compound filled, incorporating a 180 degree C insulation system and designed not to exceed a 115 degree C temperature rise above a 40 degree C ambient under full load conditions. Taps are provided on the primary side of the transformer as follows: (a) 1-5% above normal full capacity. (b) 1-5% below normal full capacity. Transformers 27 - 750 kVA shall be the ventilated type, incorporating a 220 degree C insulation system and designed not to exceed a 150 degree C temperature rise above a 40 degree C maximum ambient under full load conditions. Taps are to be provided on the primary side of the transformer as follows: (a) 2 - 2.5% above normal full capacity. (b) 2 - 2.5% below normal full capacity. Alternate 1: 115 degree C rise transformers shall incorporate a 220 degree C insulation system and be designed not to exceed a 115 degree C temperature rise above a 40 degree C maximum ambient under full load conditions. Alternate 2: 80 degree C rise transformers shall incorporate a 220 degree C insulation system and be designed not to exceed 80 degree C temperature rise above a 40 degree C maximum ambient under full load conditions. 1.0.4 Transformer enclosure finish must be ASA 61 gray powder polyurethane paint. Ventilated transformer enclosure temperature shall not exceed 50 degrees C plus the ambient. Compound filled transformer enclosure temperature shall not exceed 65 degrees C, plus the ambient. 1.0.5 Compound filled transformer enclosure shall be UL/ NEMA Type 3R and so marked on the transformer (7.5 - 20 kVA). No weather shield is required. Ventilated transformer enclosure shall be UL/NEMA Type 2 and UL-3R listed with the addition of a weather shield and shall be so marked on the transformer (27 - 750 kVA). 1.0.6 Transformers shall incorporate an electrostatic shield for the attenuation of voltage spikes, line noise, and transients. 1.0.7 Transformers up to 220 kVA shall terminate in copper bus bar or copper wire. 1.0.8 Transformer coils must be wound with aluminum strip conductors for increased insulation life, cooler operation and lower losses. 138 1.0.9 Transformers must operate at audible sound levels below NEMA standard ST-20. Sound levels will not exceed the following: up to 9kVA 40 db 10 - 50 kVA 45 db 51 - 150 kVA 50 db 151 - 300 kVA 55 db 301 - 500 kVA 60 db 501 - 750 kVA 65 db Transformers must incorporate vibration isolation pads in their construction located between the transformer core and coil assembly and the transformer case, (27 750 kVA). External vibration pads should not be used as they tend to increase audible noise. Transformers shall be floor mounted on a concrete pad. All connections to the transformer will be made by means of flexible metallic conduit. 1.0.10 Transformer enclosure shall be grounded per the National Electrical Code. 1.0.11 Transformer voltages shall be as follows: (a) 460 Delta - 460Y/266 (b) 460 Delta - 230Y/133 (c) 575 Delta - 230Y/133 (d) 575 Delta - 460Y/266 (e) 230 Delta-230Y/133 (f) Other Transformer shall be 60 Hz. kVA rating as indicated. Contractor to provide all necessary lugs for all transformers. 1.0.12 Complete shop drawings must be submitted for approval on all dry type transformers. 1.0.13 Typical performance data must be submitted for approval on all transformers. Factory tests must be made in accordance with the latest revisions of ANSI Test Code C57.12.91 for Dry Type Transformers. Performance data provided must contain, but not be limited to: (a) No load losses. (b) Full load losses. (c) Polarity and phase rotation. (d) Impedance at reference temperature. (e) Efficiencies at 25, 75, 50 and 100% load. (f) Regulation at 100% and 80% power factor. (g) Audible sound level. (h) Insulation class and rated temperature rise. (i) Dimensions and weight. (j) Applied potential test. (k) Induced potential test. (l) Excitation current. (m) IR, IX, and IZ percentages. (n) Reference and ambient temperature. 1.0.14 Warranty: Transformers must be warranted against defects in materials, workmanship and performance for ten years from date of manufacture. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com ™ ACME® TRANSFORMER ELECTRICAL CONNECTION INDUSTRY DIAGRAMS STANDARDS GENERAL Transformer Industry Standards Underwriters’ Laboratories, Inc. is an independent not for profit organization which tests products for safety. CSA Standards C22.2-47 and C22.2-66 and carry the CSA Certification Label. Acme’s transformers are designed and manufactured to comply with UL Standard 506, 1561, 1012, or 1062 and carry the applicable UL Listing Label. Because of the continuous product evolutions at Acme, it is best that you contact the factory for the current file and guide numbers associated with the listings. All of Acme’s transformers are manufactured to meet National Electrical Code requirements. The Canadian Standards Association is the Canadian counterpart to Underwriters’ Laboratories. Acme’s transformers are also constructed and rated to comply with Other Agencies and Standards: National Electrical Manufacturers Association (NEMA) ST-20 1992 (R1978) American National Standards Institute (ANSI) OSHA IEEE OCP LOCATION Listed Certified SUPPLY VOLTAGE LOAD B A How to overcurrent protect (OCP) 600 volt class transformers and associated wiring . . . in accordance with the ‘99 National Electric Code (Articles 450-3(b) and 240-3 (i)) Primary Secondary Type of Number of Case Supply Phase Wires on Protection OCP Current OCP Current OCP Voltage Secondary Required Location (AMPS) (% of rating) (AMPS) (% of rating) 1 Main 1Ø 2 1Ø More than 2 2 Main 3Ø Not Applicable 3 Feeder Circuit 1Ø 2 with OCP 4 Feeder Circuit with OCP 1Ø 3Ø More than 2 Not Applicable > 9 125 ① Primary A < 9, > 2 167 max. Only < 2 300 max. Primary & A & B Secondary ② None on Either Not Required ≥9 125 ① < 9, ≥2 167 max. <2 300 max. — ≥9 125① <9 167 max. Not Required Secondary B Not Required Only ② Not Required 9 125 ① <9 167 max. Acme Transformer ™ Products vs. U/L Insulation Systems & U/L Standards ® Acme Construction Acme Catalog U/L Style Product Name Standard U/L Product Category U/L File Number U/L Listed Control # Enclosed General Purpose 506 XPTQ E79947V1 50B8 and Buck-Boost Compound Filled General Purpose 506 XPTQ E79947V1 50B8 (Encapsulated) Buck-Boost & DIT Panel Tran® 1062 YEFR E56936V1 N/A Swim Pool & Spa 379 HDGV E111069V1 N/A Hardwired CVR 1012 QQFU E86492V1 6B81 Portable PLC 1012 QQFU E86492V1 60B1 Open Core & Coil Industrial Control 506 XPTQ E79947V1 50B8 Air Cooled General Purpose 1561 XQNX E12547V3 542B Ventilated & Opti-Miser® & DIT Non Ventilated Air Conditioning NONE NONE NONE N/A Enclosed and Refrigeration Appliance ① % of rated current (or next higher standard rating). ② In cases where the secondary is overcurrent protected, the primary overcurrent protection rating can be no more than 250% (2.5 times) full load amps (shown on above chart). For example, if a 10 kVA, single phase transformer has a 480V primary and a 120/240 secondary, and the secondary is overcurrent protected, maximum primary overcurrent protection rating is 20.8 amps (full load current) x 2.5 (250%) = 52. Therefore, use a standard 50 amp fuse or breaker selected from NEC Section 240-6 (below). U/L Insulation Number Insulation System Temp./C kVA Single Phase kVA Three Phase B3223 130 .050-.150 N/A X3221 H3221 H3180 H3221 H3180 B3223 X3221 B3223 B3223 C3222 155 180 180 180 180 130 155 130 130 220 .25-5.0 3.0-6.0 7.5-25.0 7.5-75.0 5.0 N/A 7.5-25.0 9.0-30.0 0.10-.30 N/A .25-3.0 N/A 5.0-15.0 N/A .25-2.0 N/A .050-5.0 N/A 37.5-250.0 25-1000 NONE 130 .085-2.0 N/A Section 240-6 of the 1999 National Electrical Code. The standard ampere ratings for fuses and inverse time circuit breakers shall be considered 15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 90, 100, 110, 125, 150, 175, 200, 225, 250, 300, 350, 400, 450, 500, 600, 700, 800, 1000, 1200, 1600, 2000, 2500, 3000, 4000, 5000 and 6000 amperes. Exception: Additional standard ratings for fuses shall be considered 1, 3, 6, 10, and 601. “Extracted by permission from ANSI/NFPA 70-1999, National Electrical Code ®, Copyright ©,1999, National Fire Protection Association, Boston, MA.” Acme Electric–Power Distribution Products Division has never used polychlorinated biphenyls (PCBs) in the manufacture of our quality products. ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 139 GENERAL ELECTRICAL CONNECTION ALPHANUMERICAL CATALOG DIAGRAMS NUMBER INDEX Alphanumerical Catalog Number Index This alphanumerical listing of catalog numbers has been prepared to help you locate the appropriate page, when only CATALOG NO. 140 PAGE NO. CATALOG NO. PAGE NO. the catalog number is known. It is arranged in alphanumerical order according to the first letter of the catalog number. CATALOG NO. PAGE NO. CATALOG NO. PAGE NO. AE010050.................................. 70 ALRB025TBC............................ 50 CE030075................................. 72 DTGA0142S.............................. 46 AE010075.................................. 70 ALRB027TBC............................ 50 CE030100................................. 72 DTGA01454S............................ 46 AE010100.................................. 70 ALRB035TBC............................ 50 CE030150................................. 72 DTGA01754S............................ 46 AE010150.................................. 70 ALRB045TBC............................ 50 CE030250................................. 72 DTGA0202S.............................. 46 AE010250.................................. 70 ALRB055TBC............................ 50 CE030350................................. 72 DTGA02204S............................ 46 AE010350.................................. 70 ALRB080TBC............................ 50 CE030500................................. 72 DTGA0274S.............................. 46 AE010500.................................. 70 ALRB110CBC........................... 50 CE030750................................. 72 DTGA03304S............................ 46 AE020050.................................. 70 ALRB130CBC........................... 50 CE040050................................. 73 DTGA0344S.............................. 46 AE020075.................................. 70 ALRB160CBC........................... 50 CE040100................................. 73 DTGA0404S.............................. 46 AE020100.................................. 70 ALRB200CBC........................... 50 CE040150................................. 73 DTGA0514S.............................. 46 AE020150.................................. 70 ALRB250CBC........................... 50 CE040250................................. 73 DTGA0634S.............................. 46 AE020250.................................. 70 ALRB300CBC........................... 50 CE040350................................. 73 DTGA0754S.............................. 46 AE020300.................................. 70 ALRB360CBC........................... 50 CE040500................................. 73 DTGA0934S.............................. 46 AE020350.................................. 70 ALRB420CBC........................... 50 CE040750................................. 73 DTGA72S.................................. 46 AE020500.................................. 70 ALRB480CBC........................... 50 CE050050................................. 73 DTGB002754S.......................... 46 AE020750.................................. 70 ALRC002TBC............................ 50 CE050150................................. 73 DTGB008804S.......................... 46 AE030050.................................. 70 ALRC003TBC............................ 50 CE050250................................. 73 DTGB0112S.............................. 46 AE030075.................................. 70 ALRC004TBC............................ 50 CE050350................................. 73 DTGB01184S............................ 46 AE030100.................................. 70 ALRC006TBC............................ 50 CE050500................................. 73 DTGB0142S.............................. 46 AE030150.................................. 70 ALRC008TBC............................ 50 CE050750................................. 73 DTGB01454S............................ 46 AE030250.................................. 70 ALRC012TBC............................ 50 CE060050................................. 73 DTGB01754S............................ 46 AE030350.................................. 70 ALRC016TBC............................ 50 CE060075................................. 73 DTGB0202S.............................. 46 AE030500.................................. 70 ALRC025TBC............................ 50 CE060100................................. 73 DTGB02204S............................ 46 AE030750.................................. 70 ALRC027TBC............................ 50 CE060150................................. 73 DTGB0274S.............................. 46 AE060050.................................. 71 ALRC035TBC............................ 50 CE060250................................. 73 DTGB03304S............................ 46 AE060075.................................. 71 ALRC045TBC............................ 50 CE060300................................. 73 DTGB0344S.............................. 46 AE060100.................................. 71 ALRC055TBC............................ 50 CE060350................................. 73 DTGB0404S.............................. 46 AE060150.................................. 71 ALRC080TBC............................ 50 CE060500................................. 73 DTGB04404S............................ 46 AE060250.................................. 71 ALRC110CBC........................... 50 CE060750................................. 73 DTGB0514S.............................. 46 AE060350.................................. 71 ALRC130CBC........................... 50 CMT533124S............................ 35 DTGB05504S............................ 46 AE060500.................................. 71 ALRC160CBC........................... 50 CMT533134S............................ 35 DTGB0634S.............................. 46 AE060750.................................. 71 ALRC200CBC........................... 50 CMT533144S............................ 35 DTGB06604S............................ 46 AE070050.................................. 71 ALRC250CBC........................... 50 CMT533154S............................ 35 DTGB0754S.............................. 46 AE070100.................................. 71 ALRC300CBC........................... 50 CMT533164S............................ 35 DTGB07704S............................ 46 AE070150.................................. 71 ALRC360CBC........................... 50 CMT533174S............................ 35 DTGB0934S.............................. 46 AE070250.................................. 71 ALRC420CBC........................... 50 DTFA0112S............................... 47 DTGB72S.................................. 46 AE070350.................................. 71 ALRC480CBC........................... 50 DTFA01184S............................. 47 DTGB9902S.............................. 46 AE070500.................................. 71 ALRC600CBC........................... 50 DTFA0142S............................... 47 DTHA002754S.......................... 46 AE070750.................................. 71 CE010050................................. 72 DTFA01454S............................. 47 DTHA0112S.............................. 46 AE120050.................................. 71 CE010075................................. 72 DTFA01754S............................. 47 DTHA01184S............................ 46 AE120100.................................. 71 CE010100................................. 72 DTFA0202S............................... 47 DTHA0142S.............................. 46 AE120150.................................. 71 CE010150................................. 72 DTFA02204S............................. 47 DTHA01454S............................ 46 AE120250.................................. 71 CE010250................................. 72 DTFA0274S............................... 47 DTHA0202S.............................. 46 AE120350.................................. 71 CE010350................................. 72 DTFA0344S............................... 47 DTHA0274S.............................. 46 AE120500.................................. 71 CE010500................................. 72 DTFA0404S............................... 47 DTHA03304S............................ 46 AE120750.................................. 71 CE020050................................. 72 DTFA0514S............................... 47 DTHA0344S.............................. 46 ALRB002TBC............................ 50 CE020100................................. 72 DTFA0634S............................... 47 DTHA0404S.............................. 46 ALRB003TBC............................ 50 CE020150................................. 72 DTFA0754S............................... 47 DTHA0514S.............................. 46 ALRB004TBC............................ 50 CE020250................................. 72 DTFA0934S............................... 47 DTHA0634S.............................. 46 ALRB006TBC............................ 50 CE020350................................. 72 DTFA72S................................... 47 DTHA0754S.............................. 46 ALRB008TBC............................ 50 CE020500................................. 72 DTGA002754S.......................... 46 DTHA0934S.............................. 46 ALRB012TBC............................ 50 CE020750................................. 72 DTGA0112S.............................. 46 DTHA72S.................................. 46 ALRB016TBC............................ 50 CE030050................................. 72 DTGA01184S............................ 46 DTHB002754S.......................... 46 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com GENERAL CATALOG NO. ELECTRICAL CONNECTION ALPHANUMERICAL CATALOG DIAGRAMS NUMBER INDEX PAGE NO. CATALOG NO. PAGE NO. CATALOG NO. PAGE NO. CATALOG NO. PAGE NO. DTHB006604S.......................... 46 LUG1....................................... 134 PTBA3150015SS....................... 99 T179624S.................................. 84 DTHB0112S.............................. 46 LUG2....................................... 134 PTBA3150022LS....................... 99 T179625S.................................. 84 DTHB01184S............................ 46 LUG3....................................... 134 PTBA3150022SS....................... 99 T179629S.................................. 84 DTHB0142S.............................. 46 LUG4....................................... 134 PTBA3150030LS....................... 99 T179630S.................................. 84 DTHB01454S............................ 46 PL112600.................................. 64 PTBA3150030SS....................... 99 T179631S.................................. 84 DTHB01754S............................ 46 PL112601.................................. 64 T111683...................... 94, 97, 100 T181047................ 85, 94, 97, 100 DTHB0202S.............................. 46 PL112602.................................. 64 T111684...................... 94, 97, 100 T181048................ 85, 94, 97, 100 DTHB02204S............................ 46 PL112603.................................. 64 T111685...................... 94, 97, 100 T181049................ 85, 94, 97, 100 DTHB0274S.............................. 46 PL112700.................................. 64 T111686...................... 94, 97, 100 T181050................ 85, 94, 97, 100 DTHB03304S............................ 46 PL112701.................................. 64 T111687...................... 94, 97, 100 T181051................ 85, 94, 97, 100 DTHB0344S.............................. 46 PL112702.................................. 64 T113073...................... 95, 98, 100 T181052................ 85, 94, 97, 100 DTHB0404S.............................. 46 PL112703.................................. 64 T113074...................... 95, 98, 100 T181054...................... 95, 98, 100 DTHB04404S............................ 46 PL112704.................................. 64 T113075...................... 95, 98, 100 T181055...................... 95, 98, 100 DTHB0514S.............................. 46 PL112705.................................. 64 T113076...................... 95, 98, 100 T181056...................... 95, 98, 100 DTHB05504S............................ 46 PL112706.................................. 64 T113077...................... 95, 98, 100 T181057...................... 95, 98, 100 DTHB0634S.............................. 46 PL112707.................................. 64 T137920...................... 96, 99, 100 T181058...................... 95, 98, 100 DTHB0754S.............................. 46 PL79900.................................. 133 T137921...................... 96, 99, 100 T181059...................... 95, 98, 100 DTHB0934S.............................. 46 PL79905.................................... 78 T137922...................... 96, 99, 100 T181061...................... 96, 99, 100 DTHB72S.................................. 46 PL79906.................................... 78 T137923...................... 96, 99, 100 T181062...................... 96, 99, 100 FS1100...................................... 77 PL79907.................................... 78 T137924...................... 96, 99, 100 T181063...................... 96, 99, 100 FS11000.................................... 77 PL79908.................................... 78 T153004.................................... 17 T181064...................... 96, 99, 100 FS1150...................................... 77 PL79911.................................. 133 T153005.................................... 17 T181065...................... 96, 99, 100 FS1250...................................... 77 PL79912.................................. 133 T153006.................................... 17 T181066...................... 96, 99, 100 FS1350...................................... 77 PL79920.................................... 75 T153104.................................... 19 T181217.................................... 67 FS150........................................ 77 PL79921.................................... 75 T153105.................................... 19 T181219.................................... 67 FS1500...................................... 77 PL79922.................................... 75 T153106.................................... 19 T181220.................................... 67 FS175........................................ 77 PL79923.................................... 75 T153929.................................... 67 T181221.................................... 67 FS1750...................................... 77 PL79924.................................... 75 T153930.................................... 67 T181223.................................... 67 FS2100...................................... 77 PL79924.............................. 64, 75 T153931.................................... 67 T211688................ 85, 94, 97, 100 FS21000.................................... 77 PL79925.................................... 75 T160830.................................. 112 T211689................ 85, 94, 97, 100 FS2150...................................... 77 PL79926.................................... 75 T160831.................................. 112 T213078...................... 95, 98, 100 FS21500.................................... 77 PL79927.................................... 75 T160832.................................. 112 T213079...................... 95, 98, 100 FS22000.................................... 77 PL79928.................................... 75 T160833.................................. 112 T243570...................... 96, 99, 100 FS2250...................................... 77 PL79928.............................. 64, 75 T160834.................................. 112 T243571...................... 96, 99, 100 FS2300...................................... 77 PL79929.................................... 75 T160835.................................. 112 T2527031.................................. 29 FS23000.................................... 77 PL79929.............................. 64, 75 T169430.................................. 115 T2527051.................................. 29 FS2350...................................... 77 PL79930.................................... 75 T169431.................................. 115 T2527071.................................. 29 FS250........................................ 77 PL79930.............................. 64, 75 T169432.................................. 115 T253007S.................................. 17 FS2500...................................... 77 PL79931.................................... 75 T169433.................................. 115 T253007SS................................ 17 FS275........................................ 77 PL79931.............................. 64, 75 T169434.................................. 115 T253008S.................................. 17 FS2750...................................... 77 PLC85000............................... 115 T169435.................................. 115 T253008SS................................ 17 FS31000.................................... 77 PLC85001............................... 115 T169436.................................. 115 T253009S.................................. 17 FS3150...................................... 77 PLC85002............................... 115 T169437.................................. 115 T253009SS................................ 17 FS31500.................................... 77 PLC85003............................... 115 T169438.................................. 115 T253010S.................................. 17 FS32000.................................... 77 PLC85004............................... 115 T169439.................................. 115 T253010SS................................ 17 FS3250...................................... 77 PT061150005LS...................... 106 T179600S.................................. 84 T253011S.................................. 17 FS33000.................................... 77 PT061150005SS..................... 106 T179603S.................................. 84 T253011SS................................ 17 FS3350...................................... 77 PT061150007LS...................... 106 T179604S.................................. 84 T253012S.................................. 17 FS350........................................ 77 PT061150007SS..................... 106 T179605S.................................. 84 T253012SS................................ 17 FS3500...................................... 77 PT061150010LS...................... 106 T179608S.................................. 84 T2530134S................................ 17 FS3750...................................... 77 PT061150010SS..................... 106 T179609S.................................. 84 T253013S.................................. 17 GP1210000S............................. 22 PT061150015LS...................... 106 T179615S.................................. 84 T253013SS................................ 17 GP121000S............................... 22 PT061150015SS..................... 106 T179618S.................................. 84 T2530144S................................ 17 GP1215000S............................. 22 PT061150025LS...................... 106 T179619S.................................. 84 T253014S.................................. 17 GP12250S................................. 22 PT061150025SS..................... 106 T179620S.................................. 84 T253014SS................................ 17 GP123000S............................... 22 PTBA3150009LS....................... 99 T179621S.................................. 84 T253060.................................... 20 GP125000S............................... 22 PTBA3150009SS....................... 99 T179622S.................................. 84 T253061.................................... 20 GP12500S................................. 22 PTBA3150015LS....................... 99 T179623S.................................. 84 T253062.................................... 20 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com 141 GENERAL CATALOG NO. 142 ELECTRICAL CONNECTION ALPHANUMERICAL CATALOG DIAGRAMS NUMBER INDEX PAGE NO. CATALOG NO. PAGE NO. CATALOG NO. PAGE NO. CATALOG NO. PAGE NO. T253063.................................... 20 T2A795523S.............................. 28 TA83314.................................... 64 TB83212.................................... 64 T253064.................................... 20 T2A795533S.............................. 28 TA83315.................................... 64 TB83213.................................... 64 T253065.................................... 20 T2A795543S.............................. 28 TA83316.................................... 64 TB83215.................................... 64 T253066.................................... 20 T2A795553S.............................. 28 TB181141.................................. 59 TB83218.................................... 64 T253067.................................... 20 T335000153S............................ 26 TB181142.................................. 59 TB83219.................................... 64 T253108S.................................. 19 T3527101.................................. 29 TB181143.................................. 59 TB83220.................................... 64 T253109S.................................. 19 T3533111S................................ 23 TB181144.................................. 59 TC533111S............................... 23 T253110S.................................. 19 T353311SS................................ 25 TB181146.................................. 59 TC535153S............................... 18 T253111S.................................. 19 T3533411S................................ 25 TB181148.................................. 59 TC535163S............................... 18 T253112S.................................. 19 T3533611S................................ 22 TB181149.................................. 59 TC535173S............................... 18 T2531131S................................ 19 T379083S.................................. 29 TB181150.................................. 59 TC535183S............................... 18 T2531141S................................ 19 T3792711S................................ 27 TB181151.................................. 59 TE1530223S.............................. 18 T2535153S................................ 17 T3793123S................................ 24 TB32403.................................... 62 TE2530193S.............................. 18 T253515SS................................ 17 T379312SS................................ 25 TB32404.................................... 62 TE2530203S.............................. 18 T2535163S................................ 17 T3793133S................................ 24 TB32405.................................... 62 TE2A530213S........................... 18 T253516SS................................ 17 T379313SS................................ 25 TB32406.................................... 62 TF217437S................................ 21 T2535173S................................ 17 T3793143S................................ 24 TB32669.................................... 62 TF217439S................................ 21 T253517SS................................ 17 T379314SS................................ 25 TB54523.................................... 62 TF220105S................................ 28 T2535183S................................ 17 T3793331S................................ 26 TB54524.................................... 62 TF220155S................................ 28 T253518SS................................ 17 T3793671S................................ 22 TB81000.................................... 60 TF220255S................................ 28 T2536151S................................ 19 T3795191S................................ 27 TB81001.................................... 60 TF220505S................................ 28 T2536161S................................ 19 T3795511S................................ 28 TB81002.................................... 60 TF249873S................................ 21 T2536171S................................ 19 T3796931S................................ 27 TB81003.................................... 60 TF252520S................................ 21 T2536181S................................ 19 TA253929.................................. 60 TB81004.................................... 60 TF252794S................................ 21 T279740S.................................. 20 TA253930.................................. 60 TB81005.................................... 60 TF252795S................................ 21 T279741S.................................. 20 TA253931.................................. 60 TB81006.................................... 60 TF252796S................................ 21 T279742S.................................. 20 TA254525.................................. 62 TB81007.................................... 60 TF252797S................................ 21 T279743S.................................. 20 TA254535.................................. 62 TB81009.................................... 60 TF279260S................................ 21 T279744S.................................. 20 TA254536.................................. 62 TB81020.................................... 60 TF279261S................................ 21 T279745S.................................. 20 TA254537.................................. 62 TB81200.................................... 59 TF279262S................................ 21 T279746S.................................. 20 TA254538.................................. 62 TB81201.................................... 59 TF279263S................................ 21 T279747S.................................. 20 TA254539.................................. 62 TB81210.................................... 59 TF279264S................................ 21 T279748S.................................. 20 TA281008.................................. 60 TB81211.................................... 59 TF279265S................................ 21 T2A527121................................ 29 TA281197.................................. 62 TB81212.................................... 59 TF279266S................................ 21 T2A527131................................ 29 TA281202.................................. 62 TB81213.................................... 59 TF279267S................................ 21 T2A527151................................ 29 TA281203.................................. 62 TB81214.................................... 59 TF279300S................................ 21 T2A527171................................ 29 TA281205.................................. 62 TB81215.................................... 59 TF279301S................................ 21 T2A527181................................ 29 TA281218.................................. 60 TB81216.................................... 59 TF279302S................................ 21 T2A527191................................ 29 TA281219.................................. 60 TB81217.................................... 59 TF279303S................................ 21 T2A533081S.............................. 23 TA281220.................................. 60 TB81301.................................... 61 TF279304S................................ 21 T2A53308SS............................. 25 TA281221.................................. 60 TB81302.................................... 61 TP131023S................................ 26 T2A533091S.............................. 23 TA281240.................................. 62 TB81303.................................... 61 TP131033S................................ 26 T2A53309SS............................. 25 TA281241.................................. 62 TB81304.................................... 61 TP131043S................................ 26 T2A533101S.............................. 23 TA83221.................................... 64 TB81305.................................... 61 TP131423S................................ 27 T2A53310SS............................. 25 TA83222.................................... 64 TB81306.................................... 61 TP131433S................................ 27 T2A533281S.............................. 25 TA83223.................................... 64 TB81307.................................... 61 TP131443S................................ 27 T2A533291S.............................. 25 TA83224.................................... 64 TB81308.................................... 61 TP131053S................................ 26 T2A533401S.............................. 25 TA83300.................................... 63 TB81309.................................... 61 TP131063S................................ 26 T2A533601S.............................. 22 TA83301.................................... 63 TB81321.................................... 61 TP131073S................................ 26 T2A792681S.............................. 27 TA83302.................................... 63 TB81322.................................... 61 TP130993S................................ 26 T2A792691S.............................. 27 TA83303.................................... 63 TB81323.................................... 61 TP131123S................................ 26 T2A792701S.............................. 27 TA83304.................................... 63 TB81324.................................... 61 TP131133S................................ 26 T2A793301S.............................. 26 TA83305.................................... 63 TB81325.................................... 61 TP135000453S.......................... 26 T2A793311S.............................. 26 TA83306.................................... 63 TB81326.................................... 61 TP1533173S.............................. 23 T2A793321S.............................. 26 TA83310.................................... 64 TB81327.................................... 61 TP1533213S.............................. 23 T2A795161S.............................. 27 TA83311.................................... 64 TB81328.................................... 61 TP1533222S.............................. 23 T2A795171S.............................. 27 TA83312.................................... 64 TB81329.................................... 61 TP1533423S.............................. 25 T2A795181S.............................. 27 TA83313.................................... 64 TB83210.................................... 64 TP1533433S.............................. 25 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com GENERAL CATALOG NO. ELECTRICAL CONNECTION ALPHANUMERICAL CATALOG DIAGRAMS NUMBER INDEX PAGE NO. CATALOG NO. PAGE NO. CATALOG NO. PAGE NO. TP1533443S.............................. 25 TP793684S................................ 22 TPNS01533143S....................... 40 TP1533453S.............................. 25 TP793694S................................ 22 TPNS01533151S....................... 41 TP1533463S.............................. 25 TP793704S................................ 22 TPNS01533153S....................... 40 TP1533473S.............................. 25 TP793714S................................ 22 TPNS01533161S....................... 41 TP1533483S.............................. 25 TP793724S................................ 22 TPNS01533163S....................... 40 TP1533493S.............................. 25 TP793734S................................ 22 TPNS01533173S....................... 40 TP1533503S.............................. 25 TP793744S................................ 22 TPNS01792714S....................... 41 TP35000303S............................ 26 TP795203S................................ 27 TPNS01792724S....................... 41 TP35000753S............................ 26 TP795213S................................ 27 TPNS01792734S....................... 41 TP35001123S............................ 26 TP795223S................................ 27 TPNS01792744S....................... 41 TP35001503S............................ 26 TP795233S................................ 27 TPNS02533113S....................... 40 TP35002253S............................ 26 TP795243S................................ 27 TPNS02533123S....................... 40 TP35003003S............................ 26 TP796944S................................ 27 TPNS02533133S....................... 40 TP530193S................................ 17 TP796954S................................ 27 TPNS02533143S....................... 40 TP530203S................................ 17 TP796964S................................ 27 TPNS02533153S....................... 40 TP530213S................................ 17 TP796974S................................ 27 TPNS02533163S....................... 40 TP530223S................................ 17 TP796984S................................ 27 TPNS02533173S....................... 40 TP530233S................................ 17 TPC530193S............................. 18 WSA1...................................... 134 TP530243S................................ 17 TPC530203S............................. 18 WSA2...................................... 134 TP531193S................................ 19 TPC533123S............................. 23 WSA3...................................... 134 TP531203S................................ 19 TPC533133S............................. 23 WSA4...................................... 134 TP531213S................................ 19 TPC533143S............................. 23 WSA5...................................... 134 TP531223S................................ 19 TPC533153S............................. 23 WSA6...................................... 134 TP531233S................................ 19 TPC533163S............................. 23 WSA8...................................... 134 TP533121S................................ 24 TPC533173S............................. 23 WSB3...................................... 134 TP533123S................................ 23 TPC533183S............................. 23 WSB4...................................... 134 TP533128S................................ 24 TPC533193S............................. 23 TP533131S................................ 24 TPC3533111S......................... 120 TP533133S................................ 23 TPC3533113S......................... 120 TP533138S................................ 24 TPC3533121S......................... 120 TP533141S................................ 24 TPC3533123S......................... 120 TP533143S................................ 23 TPC3533131S......................... 120 TP533148S................................ 24 TPC3533133S......................... 120 TP533151S................................ 24 TPC3533141S......................... 120 TP533153S................................ 23 TPC3533143S......................... 120 TP533158S................................ 24 TPC3533151S......................... 120 TP533161S................................ 24 TPC3533153S......................... 120 TP533163S................................ 23 TPC3533161S......................... 120 TP533168S................................ 24 TPC3533163S......................... 120 TP533171S................................ 24 TPC3533171S......................... 120 TP533181S................................ 24 TPC3533173S......................... 120 TP533183S................................ 23 TPC3533181S......................... 120 TP533191S................................ 24 TPC3533183S......................... 120 TP533624S................................ 22 TPC3533191S......................... 120 TP533634S................................ 22 TPC3533193S......................... 120 TP533644S................................ 22 TPNS00533113S....................... 40 TP533654S................................ 22 TPNS00533123S....................... 40 TP533664S................................ 22 TPNS00533133S....................... 40 TP533674S................................ 22 TPNS00533143S....................... 40 TP536491S................................ 19 TPNS00533153S....................... 40 TP536503S................................ 19 TPNS00533163S....................... 40 TP536513S................................ 19 TPNS00533173S....................... 40 TP79085S.................................. 29 TPNS01533113S....................... 40 TP79087S.................................. 29 TPNS01533121S....................... 41 TP79088S.................................. 29 TPNS01533123S....................... 40 TP792724S................................ 27 TPNS01533131S....................... 41 TP792734S................................ 27 TPNS01533133S....................... 40 TP792744S................................ 27 TPNS01533141S....................... 41 ACME ELECTRIC • MILWAUKEE, WI • 800.334.5214 • acmetransformer.com CATALOG NO. PAGE NO. 143 GENERAL ACME TRANSFORMER GENERAL INFORMATION General Purpose Transformers For over eighty-eight years, Acme Electric has been manufacturing Power Conditioning Equipment for use in industrial, commercial and OEM applications. Built on a reputation for superior service, quality and technical expertise in the transformer market, Acme is regarded as a true industry leader. Dry Type General Purpose Transformers Harmonic Mitigating Transformers Acme Electric is a full line manufacturer of low voltage (600V and below) dry type distribution transformers using both copper and aluminum conductor, offering an array of products between 0.05 -1000 KVA. Harmonic currents can sometimes cause equipment to malfunction, motors to burn out, circuit breakers to trip, and fuses to blow. In such a case, there is an advantage to specifying a transformer that treats the harmonic anomalies versus simply tolerating them. Acme’s Harmonic Mitigating Transformers offer the best solution for combating harmonics associated with nonlinear loads. All Acme products are designed, constructed and rated to meet or exceed the standards established by NEMA, ANSI and IEEE. With few exceptions, all ACME transformers are UL Listed. K-Factor Transformers Non-sinusoidal harmonic currents are created by much of today’s electronic equipment. In fact, the switch mode power supply found in desktop computers, data processors and other office equipment is a major source of harmonic currents. Other sources include electronic ballasts, variable frequency drives, heating controls and rectifier circuits. These non-linear loads can cause the transformer’s neutral conductor to overheat, requiring special transformer design. Acme’s non-linear load isolation transformers use special winding techniques to minimize the eddy current losses generated by harmonic currents. A double-sized neutral conductor handles the excessive neutral current found in non-linear load applications, preventing the transformer from overheating. These foil wound transformers will, by nature, be smaller, more efficient, and have lower eddy current losses than their wire wound counterparts. Acme’s Harmonic Mitigating Transformers utilize a time proven zig-zag connection in the secondary circuit that results in a phase shift of the triplen harmonics and causes them to cancel one another. This technology not only results in cooler operation and “cleaner power”, but also provides a more energy efficient means of dealing with harmonic problems. CSL-3 / NEMA Premium Transformers The Acme POWERWISE C3 sets a new standard for efficiency and reliability. Due to the use of more efficient core material and higher-grade electrical steel, POWERWISE C3 transformers are the most efficient commercially available transformers. With a 30% increase in efficiency performance over standard TP-1 transformers, these energy-efficient units exceed the requirements of the US Department of Energy Candidate Standard Level (CSL) 3 performance standard. POWERWISE C3 transformers achieve the lowest life cycle costs by reducing annual energy costs. Depending on the size of the transformer, this can mean thousands of dollars saved per transformer. And, because they generate lower losses, they reduce power drawn from generating stations, resulting in lower greenhouse gas emissions and less smog. Acme POWERWISE C3 transformers are copper wound, 3-phase common-core, dry-type ventilated isolation transformers. Each transformer is meticulously constructed to ANSI/IEEE Standards and is UL and CSA listed. The POWERWISE C3 transformer is a perfect choice for K through 12, college, university, healthcare, governmental and commercial buildings where the total life cycle cost of the facility and its electrical system is a priority. 144 GENERAL ACME® TRANSFORMER™ GENERAL INFORMATION NOTES 145 GENERAL NOTES 146 ACME® TRANSFORMER™ GENERAL INFORMATION GENERAL ACME® TRANSFORMER™ GENERAL INFORMATION NOTES 147 Peace of mind Rock-solid power solutions for over 80 years. In today’s high-tech environments, it’s often the products you don’t see that are the most critical to your success. That’s why leaders across a broad spectrum of industries look to Acme Electric for power conversion and power conditioning equipment. While our products work quietly behind the scenes, our engineers and researchers are out in front, discovering new ways to deliver power more efficiently in a world ever aware of energy consumption and generation. Join customers around the globe who trust Acme for reliable, efficient solutions in industrial, commercial, and OEM applications. Acme Electric • N85 W12545 Westbrook Crossing • Menomonee Falls, WI 53051 • Phone: 262.293.1500 • acmetransformer.com ©2012 Acme Electric. All rights reserved. ACME ELECTRIC 10-YEAR LIMITED* WARRANTY Acme Electric (Acme) warrants to the original purchaser to correct by repair, replacement or refund of original purchase price, at Acme’s option, products manufactured and sold by its Power Distribution Products Division, that may fail in service within the applicable period as set forth below, from the date of manufacture provided however, that conditions of operation have been normal at all times, and that the equipment has not been subjected to abnormal stress from such causes as incorrect primary voltage or frequency, improper ventilation or improper use. This warranty is made on the condition that prompt notice of defect is given to Acme in writing within the warranty period, and that Acme’s inspection reveals to its satisfaction that the original purchaser’s claim is valid under the terms of this warranty. Acme’s obligation under this warranty, which is in lieu of all other warranties, express or implied, including the implied warranty of fitness for a particular purpose and merchantability, is limited to replacing or repairing defective products or parts, free of charge, provided they are returned to the factory, or refund of original purchase price, at Acme’s option. However, purchased components (except for timers and photocells used in low voltage lighting power supplies) including but not limited to capacitors, circuit breakers, terminal blocks, batteries, fuses and tubes shall not be covered under this warranty. Repairs or replacement deliveries shall not interrupt or prolong the term of this warranty. Acme will not be liable for any special, indirect, consequential or incidental damages, including, without limitation, from loss of use, data, function or profits deriving out of or in connection with the use or performance of the product and shall have no liability for payment of any other damages whether in an action of contract, strict liability or tort. The remedy provided herein states Acme Electric’s entire liability and buyer’s sole and exclusive remedy here under. Rights may vary in certain states. *Warranty Period: Standard Catalog Transformers — 10-year limited; Low Voltage Lighting Power Supplies, transformer — ® 10-year limited, True-Power Power Line Conditioners, — 10-year limited; Custom products — 1 year. Acme Transformers are Shielded for Cleaner Power – Free! ® ™ Shielding is a FREE standard feature. Acme transformers have built- The more you use, the cleaner your system. The Acme shield in noise and surge protection provided by internal electrostatic shielding. It’s a standard feature on Acme general purpose dry-type transformers. constantly works to trap, knockdown and shunt potentially damaging noise and voltage spikes to ground at an average reduction ratio of 100:1. The more Acme shielded transformers you use on the feeder and branch circuits, the cleaner your system becomes. Use two Acme transformers on the same feeder and branch circuits, and get 10,000:1 reduction. Acme transformers provide clean power. They provide noise and surge protection for entire feeder and branch circuits, plus every connected load. And, they establish a separately derived circuit and provide a solid single point ground—all essential for cleaner power. Install Acme transformers, and take the most fundamental and cost effective step toward cleaner power. With Acme you get all the extra benefits of cleaner power, absolutely FREE! Shielded for cleaner power ™ acmetransformer.com Acme Electric Acme Electric N85 W12545 Westbrook Crossing Menomonee Falls, WI 53051 800.334.5214 Commercial construction • industrial automation Full Line Product Catalog full line product Catalog ©2013 Electrical Holdings LLC. All rights reserved. ACM_CAT_007_0913
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xmp.iid:0A13C8E0072068118C14F15C5DFA99E0, xmp.iid:01801174072068118C1488775F1A2F40, xmp.iid:F4441774072068118C1488775F1A2F40, xmp.iid:FE441774072068118C1488775F1A2F40, xmp.iid:00801174072068118C149651F3700EFA, xmp.iid:0080117407206811871FE49223276CA9, xmp.iid:0D08146D0C206811871FE49223276CA9, xmp.iid:F77F11740720681192B083CFB0A7F79F, xmp.iid:EA6118740720681192B083CFB0A7F79F, xmp.iid:EB6118740720681192B083CFB0A7F79F, xmp.iid:EC6118740720681192B083CFB0A7F79F, xmp.iid:18ED4CC83520681192B083CFB0A7F79F, xmp.iid:015D3A371820681188C6A9BEBD02BA1C, xmp.iid:F77F117407206811871FA04E19C5AB01, xmp.iid:DDC3287407206811871FA04E19C5AB01, xmp.iid:DEC3287407206811871FA04E19C5AB01, xmp.iid:23CFF4362D2068118C14BAA8DF165070, xmp.iid:F77F117407206811871FD6C89AB2B51E, xmp.iid:0FC0227407206811871FD6C89AB2B51E, xmp.iid:EF32E9A507206811871FD6C89AB2B51E, xmp.iid:14F04B6D1D206811871FE3DD13B448E0, xmp.iid:26A3596D1D206811871FE3DD13B448E0, xmp.iid:9F65D356332068118083E25AE64D0DC1, xmp.iid:70CDB9C6362068118083E25AE64D0DC1, xmp.iid:8B387BC4382068118083E25AE64D0DC1, xmp.iid:2EFA2F74072068118083DB1032BC10CE, xmp.iid:3501E4B70D2068118083DB1032BC10CE, xmp.iid:DE732974072068118083F7256E126C45, xmp.iid:F28EC0561220681180838B01F6199CAD, xmp.iid:5413DFFA0C2068118083FCEA9889EE2D, xmp.iid:337FD5C00D2068118083FCEA9889EE2D, xmp.iid:377FD5C00D2068118083FCEA9889EE2D, xmp.iid:387FD5C00D2068118083FCEA9889EE2D, xmp.iid:A9599F1D3F2068118083CE3D47B8E5DF, xmp.iid:04801174072068118083F09CB8C34AEE, xmp.iid:08801174072068118083F09CB8C34AEE, xmp.iid:43678B2D0B2068118083FA79A11321EE, xmp.iid:C6BB6FC80C2068118083FA79A11321EE History When : 2010:02:05 15:58:49-06:00, 2010:02:05 16:10:37-06:00, 2010:02:05 16:10:37-06:00, 2010:02:05 16:11:21-06:00, 2010:02:05 16:35:31-06:00, 2010:02:05 16:39:22-06:00, 2010:02:05 16:54:01-06:00, 2010:02:18 09:43:35-06:00, 2010:02:18 09:47:32-06:00, 2010:02:18 09:50:11-06:00, 2010:02:18 09:50:11-06:00, 2010:02:22 09:03:33-06:00, 2010:09:23 14:27:11-05:00, 2010:09:23 14:27:11-05:00, 2010:09:24 09:28:27-05:00, 2010:09:24 09:28:27-05:00, 2010:09:24 09:29:36-05:00, 2010:09:24 09:32-05:00, 2010:09:24 09:37:26-05:00, 2010:09:24 10:43:49-05:00, 2010:09:24 14:06:43-05:00, 2010:09:27 10:45:09-05:00, 2010:09:27 14:19:11-05:00, 2010:09:27 14:27:27-05:00, 2010:09:27 14:43:19-05:00, 2010:09:28 15:26:56-05:00, 2010:09:28 15:45:33-05:00, 2010:10:20 16:50:59-05:00, 2010:10:21 08:39:04-05:00, 2010:10:25 14:47:56-05:00, 2010:10:25 15:11:28-05:00, 2010:11:04 16:42:26-05:00, 2010:11:05 10:01-05:00, 2010:11:05 14:39:45-05:00, 2010:11:05 14:41:41-05:00, 2010:11:05 14:41:41-05:00, 2010:12:14 09:15:56-06:00, 2010:12:14 09:15:56-06:00, 2010:12:22 07:58:39-06:00, 2011:01:05 11:43:31-06:00, 2011:01:05 11:43:31-06:00, 2012:04:23 13:14:59-05:00, 2012:04:23 13:14:59-05:00, 2012:04:23 15:08:40-05:00, 2012:04:25 16:09:39-05:00, 2012:04:26 07:53:28-05:00, 2012:04:26 08:29:04-05:00, 2012:05:01 11:27:57-05:00, 2012:05:01 11:27:57-05:00, 2012:05:01 11:30:17-05:00, 2012:05:01 16:59:35-05:00, 2012:05:01 16:59:35-05:00, 2012:05:25 14:49:08-05:00, 2012:06:01 15:52:13-05:00, 2012:06:01 15:52:13-05:00, 2012:06:01 16:04:24-05:00, 2012:06:05 13:11:09-05:00, 2012:06:06 14:31:31-05:00, 2012:06:06 14:31:31-05:00, 2012:06:06 14:32:55-05:00, 2012:06:07 15:23:29-05:00, 2012:06:07 15:23:29-05:00, 2013:09:03 14:13:57-05:00, 2013:09:03 14:38:33-05:00, 2013:09:03 14:52:48-05:00, 2013:09:04 07:35:30-05:00, 2013:09:04 08:20:21-05:00, 2013:09:05 13:10:30-05:00, 2013:09:24 08:51:14-05:00, 2013:10:22 10:49:56-05:00, 2013:10:22 10:49:56-05:00, 2013:10:22 10:51:27-05:00, 2013:10:22 10:52:25-05:00, 2013:11:01 15:18:15-05:00, 2013:11:04 07:21:11-06:00, 2013:11:04 08:00:08-06:00, 2013:11:11 08:59:41-06:00, 2013:11:11 08:59:41-06:00 History Software Agent : Adobe InDesign 6.0, Adobe InDesign 6.0, Adobe InDesign 6.0, Adobe InDesign 6.0, Adobe InDesign 6.0, Adobe InDesign 6.0, Adobe InDesign 6.0, Adobe InDesign 6.0, Adobe InDesign 6.0, Adobe InDesign 6.0, Adobe InDesign 6.0, 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/;/metadata, /;/metadata, /metadata, /;/metadata Derived From Instance ID : xmp.iid:43678B2D0B2068118083FA79A11321EE Derived From Document ID : xmp.did:337FD5C00D2068118083FCEA9889EE2D Derived From Original Document ID: xmp.did:39ADD819E8216811994CB7522EEED076 Derived From Rendition Class : default Doc Change Count : 394 Format : application/pdf Creator : Subject : Description : Title : Producer : PDFKit.NET 4.0.28.1 Trapped : False Keywords : PDF Version : 1.6 Page Count : 150 Page Layout : SinglePage Page Mode : UseNoneEXIF Metadata provided by EXIF.tools