FRNTPGSP 8178455 Whrlpl P GAS RANGE KR 35

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CONSUMER SERVICES TECHNICAL

EDUCATION GROUP PRESENTS

KR-35

JOB AID

Part No. 8178455

SELF-CLEANING

SLIDE-IN GAS

RANGE

Model: GW395LEP

- ii -

WHIRLPOOL CORPORATION assumes no responsibility for any repairs made

on our products by anyone other than Authorized Service Technicians.

FORWARD

This Whirlpool Job Aid, “Self-Cleaning Slide-In Gas Range,” (Part #8178455), provides the

technician with information on the installation, operation, and service of the Self-Cleaning Slide-

In Gas Range. It is to be used as a training Job Aid and Service Manual. For specific information

on the model being serviced, refer to the “Use and Care Guide,” or “Wiring Diagram” provided with

the gas range.

The Wiring Diagram and Strip Circuits used in this Job Aid are typical and should be used for

training purposes only. Always use the Wiring Diagram supplied with the product when servicing

the unit.

GOALS AND OBJECTIVES

The goal of this Job Aid is to provide detailed information that will enable the service technician to

properly diagnose malfunctions and repair the Whirlpool Self-Cleaning Slide-In Gas Range.

The objectives of this Job Aid are to:

• Understand and follow proper safety precautions.

• Successfully troubleshoot and diagnose malfunctions.

• Successfully perform necessary repairs.

• Successfully return the range to its proper operational status.

- iii -

TABLE OF CONTENTS Page

GENERAL............................................................................................................................... 1-1

Safety First......................................................................................................................... 1-1

Model & Serial Number Designations ................................................................................ 1-2

Model & Serial Number Label & Wiring Diagram Locations .............................................. 1-3

Specifications..................................................................................................................... 1-4

Whirlpool Gas Range Warranty ......................................................................................... 1-6

INSTALLATION INFORMATION ........................................................................................... 2-1

Gas Supply Requirements ................................................................................................. 2-1

Electrical Requirements ..................................................................................................... 2-3

L.P. Gas Conversion.......................................................................................................... 2-4

Adjusting For The Proper Flame........................................................................................ 2-8

Installing The Anti-Tip Bracket ........................................................................................... 2-9

THEORY OF OPERATION ..................................................................................................... 3-1

Electronic Oven Control System Functions ....................................................................... 3-1

COMPONENT ACCESS ......................................................................................................... 4-1

Component Locations ........................................................................................................ 4-1

Removing The Control Panel And The Electronic Oven Control Board &

User Interface ................................................................................................................. 4-2

Removing The Ignition Switches, A Gas Valve,

And The Control And Cooling Fan TODs ....................................................................... 4-4

Removing The Door Latch Assembly And The Spark Module (DSI) ................................. 4-6

Removing The Cooktop, And A Surface Burner & Ignitor.................................................. 4-8

Removing The Rear Panel .............................................................................................. 4-10

Removing An Oven Light Socket Assembly .................................................................... 4-11

Removing The Broil Burner And Ignitor ........................................................................... 4-12

Removing The Bake Burner And Ignitor .......................................................................... 4-14

Removing The Oven Temperature Sensor ...................................................................... 4-16

Removing The Cooling Fan ............................................................................................. 4-17

Removing The Oven TOD ............................................................................................... 4-18

Removing The Gas Distribution Valve ............................................................................. 4-19

Removing The Power Supply Cord ................................................................................. 4-20

Removing A Side Panel ................................................................................................... 4-21

Removing & Reinstalling The Oven Door ........................................................................ 4-22

Removing The Oven Door Gasket................................................................................... 4-23

Removing The Decorative Glass And Oven Door Handle,

The Hinges, And The Oven Door Glass ...................................................................... 4-24

- iv -

Page

COMPONENT TESTING ........................................................................................................ 5-1

Control & Cooling Fan TODs ............................................................................................. 5-1

Ignition Switches ................................................................................................................ 5-2

Door Latch Assembly......................................................................................................... 5-3

Oven Temperature Sensor ................................................................................................ 5-3

Cooling Fan Motor ............................................................................................................. 5-4

Oven TOD.......................................................................................................................... 5-4

Gas Distribution Valve ....................................................................................................... 5-5

Gas Valve .......................................................................................................................... 5-5

Clock .................................................................................................................................. 5-6

Keypad Layout ................................................................................................................... 5-6

Display Board & Connector Pinouts .................................................................................. 5-7

DIAGNOSTICS & TROUBLESHOOTING .............................................................................. 6-1

Diagnostics ........................................................................................................................ 6-1

Failure/Error Display Codes........................................................................................... 6-1

Hidden EOC Functions ................................................................................................. 6-2

Temperature Adjustment ............................................................................................... 6-2

EZ354 ............................................................................................................................ 6-3

Troubleshooting Chart ....................................................................................................... 6-4

WIRING DIAGRAM & STRIP CIRCUITS ............................................................................... 7-1

Wiring Diagram .................................................................................................................. 7-1

Strip Circuits ...................................................................................................................... 7-2

1-1

GENERAL

SAFETY FIRST

Your safety and the safety of others is very important.

We have provided many important safety messages in this Job Aid and on the appliance. Always

read and obey all safety messages.

This is the safety alert symbol.

This symbol alerts you to hazards that can kill or hurt you and others.

All safety messages will follow the safety alert symbol and either the word

“DANGER” or “WARNING.” These words mean:

DANGER

WARNING

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance

of injury, and tell you what can happen if the instructions are not followed.

You can be killed or seriously injured if you don’t

immediately follow instructions.

You can be killed or seriously injured if you don’t

follow instructions.

1-2

MODEL & SERIAL NUMBER DESIGNATIONS

MODEL NUMBER

SERIAL NUMBER

MODEL NUMBER GW3 9 5 LEP Q

PRODUCT GROUP

R = ELECTRIC RANGES

S = GAS RANGES

G = WHIRLPOOL GOLD RANGE

PRODUCT IDENTIFICATION

A = ACCESSORY K = KITS

B = BUILT-IN M = MV COMBO

C = COOKTOP S = SET-IN

E = EYE-LEVEL W = SLIDE-IN GAS

F = FREESTANDING Y = SLIDE-IN ELECTRIC

H = HOODS

MODEL SIZE

3 = 30" SLIDE-IN

4 = 40" SLIDE-IN

5 = 36" SLIDE-IN

6 = 30" SET-IN RANGES

OVEN TYPE

0 THRU 3 = STANDARD PORCELAIN

4 THRU 9 = PYROLYTIC SELF-CLEAN

FEATURE / VARIATIONS

ELECTRIC

0, 1, 2, 5, 7 = COIL ELEMENTS

4 = STANDARD PATTERN CERAMIC

6, 8, 9 = DELUXE PATTERN CERAMIC

GAS

0, 1, 2, 3, 4, 6 = OPEN BURNER

5 & 7 = SEALED BURNER

DOOR TYPE

B = SOLID BLACK GLASS

L = LARGE WINDOW

O = METAL OVEN DOOR

P = STANDARD WINDOW GLASS

FEATURE CODE

E = ELECTRONIC IGNITION (GAS ONLY)

S = STANDING IGNITION (GAS ONLY)

C = COLOR COORDINATED GLASS (BEFORE 1998)

X = NOT DEFINED

YEAR OF INTRODUCTION

P = 2004

COLOR CODE

B = BLACK

Q = WHITE ON WHITE

S = STAINLESS STEEL

T = BISCUIT

SERIAL NUMBER X R 07 1 2 3 4 5

MANUFACTURING SITE

X = OXFORD, MS

YEAR OF PRODUCTION

R = 2004

WEEK OF PRODUCTION

(7th WEEK)

PRODUCT SEQUENCE NUMBER

1-3

MODEL & SERIAL NUMBER LABEL

& WIRING DIAGRAM LOCATIONS

Storage Drawer

The Model/Serial Number label and Wiring Diagram locations are shown below.

Wiring Diagram Location

(On Underside Of Drawer)

Model/Serial Number Location

(Above Storage Drawer)

1-4

SPECIFICATIONS

Model # GW395LEP Q/B/T/S

Model Description Gas Self-Clean

Oven Control Type EZ354

OVEN CONTROL FUNCTIONS

Convect bake No

Bake Yes

Temperature range 170 to 500°F

Custom broil Yes

Temperature range 300 to 500°F

Temperature control Temperature up/down buttons

(5 degree increments)

Self-clean Yes, variable time

Time set range 2:30 to 4:30 (15 min. increments)

Delay bake Yes (Cook time, Stop time buttons)

Timer Yes (up to 12hrs, 59 min. max.)

Oven light (manual) Yes

Control lockout Yes

Pre-heat countdown timer Yes

Control overlay color Q=White/Nestle, B=Black/blk Divide,

T=Biscuit/dk biscuit, S=Black/blk Divide

Oven Heating Indicator Light In display

Hidden functions

Select F/C temperature, temperature

calibration offset, disable/enable timer

reminder signals, disable/enable cycle end

audible signals

CONSOLE FEATURES

Location Front

Burner "ON" Indicator Light No

Burner Controls Push to turn, infinite

Valve degrees of rotation 210 degrees

COOKTOP FEATURES

Burner Type Sealed

Ignition Electronic

Burner Configuration

Right Front Burner 6,000 btu

Left Front Burner 14,000 btu

Right Rear Burner 12,000 btu

Left Rear Burner 6,000 btu

Lift Top No

OVEN FEATURES

Oven cleaning type Self-clean

Accubake system Yes

Number of temperature sensors 1

Oven Capacity 4.3 Cu. Ft.

Broil Burner 10,000 btu

Door Position in Broil Closed

Bake Burner 15,500 btu

Oven Light Yes

1-5

Model # GW395LEP Q/B/T/S

OVEN DOOR FEATURES

Door Latch Yes-Motorized

Removable Door Yes

STORAGE/WARMING DRAWER

Storage Drawer Yes

LITERATURE

Use & Care Guide Yes (English + French)

Tech Sheets/Wiring Diagrams 9757668

Installation Instructions Yes (English + French)

Service Manual/Job Aid 8178455

DIMENSIONS

Height-Overall 35.9"

Width 29.875"

OTHER SPECIFICATIONS

LP Convertible Yes, conversion orifices included

Agency Approval CSA

Power cord Included

Anti-Tip Device w/ Unit Floor Bracket

ACCESSORIES

Trim Kit

Included, matches body color, to close gap

from rear of unit to wall (previous

freestanding installation)

1-6

WHIRLPOOL GAS RANGE WARRANTY

ONE-YEAR FULL

WARRANTY

FROM DATE OF

PURCHASE.

LENGTH OF

WARRANTY:

WHIRLPOOL

WILL PAY FOR:

FSP® replacement

parts and repair

labor costs to

correct defects in

materials or work-

manship. Service

must be provided

by an authorized

Whirlpool service

company.

WHIRLPOOL

WILL NOT PAY FOR:

A. Service calls to:

1. Correct the installation of the range.

2. Instruct you how to use the range.

3. Replace house fuses or correct house wiring.

4. Replace owner-accessible light bulbs.

5. Correct house plumbing.

B. Repairs when the range is used in other than

normal, single-family household use.

C. Pickup and delivery. The range is designed to

be repaired in the home.

D. Damage to the range caused by accident, alter-

ation, misuse, abuse, fire, flood, acts of God, or

use of products not approved by Whirlpool.

E. Repairs to parts or systems resulting from unau-

thorized modifications made to the appliance.

F. In Canada, travel or transportation expenses for

customers who reside in remote areas.

G. Replacement parts or repair labor costs for units

operated outside the United States and Canada.

WHIRLPOOL CORPORATION AND WHIRLPOOL CANADA INC.

SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages

so this exclusion or limitation may not apply to you. This warranty gives you specific legal rights and you

may also have other rights which vary from state to state or province to province.

Outside the 50 United States and Canada, this warranty does not apply. Contact your authorized

Whirlpool dealer to determine if another warranty applies.

If you need service first see “Troubleshooting” in the “Use & Care Guide.” Additional help can be found by

checking “Assistance or Service” or call our Customer Interaction Center at 1-800-253-1301 from

anywhere in the U.S.A., or write: Whirlpool Brand Home Appliances, Customer Interaction Center, 553

Benson Road, Benton Harbor, MI 49022-2692. In Canada, call Whirlpool Canada Inc. at 1-800-807-6777.

2-1

INSTALLATION INFORMATION

GAS SUPPLY REQUIREMENTS

Explosion Hazard

Use a new AGA or CSA approved gas

supply line.

Install a shutoff valve.

Securely tighten all gas connections.

If connected to L.P. gas, have a qualified

person make sure gas pressure does

not exceed 14″ water column.

Examples of a qualified person include

licensed heating personnel, authorized

gas company personnel, and

authorized service personnel.

Failure to do so can result in death,

explosion, or fire.

Flexible Gas Supply Line

1. This installation must conform with local

codes and ordinances. In the absence of

local codes, installations must conform

with American National Standard, National

Fuel Gas Code ANSI Z223.1—latest edi-

tion* or CANI-B149—latest edition** in-

stallation codes.

Copies of the standards listed may be obtained

from:

* American Gas Association

1515 Wilson Boulevard

Arlington, Virginia 22209

** CSA International

8501 East Pleasant Valley Road

Cleveland, Ohio 44131-5575

2. Input ratings shown on the model/serial

rating plate are for elevations up to 2,000

feet (609.6 m). For elevations above 2,000

feet (609.6 m), ratings are reduced at a

rate of 4% for each 1,000 feet (304.8 m)

above sea level. (Not applicable for

Canada.)

3. This range is equipped for use with Natu-

ral gas. It is design-certified by AGA/CSA

for Natural and L.P. gas with appropriate

conversion. Conversion to L.P. gas can be

made using the kit included in the litera-

ture package. The model/serial rating plate

has information on the type of gas that can

be used. If this information does not agree

with the type of gas available, check with

your Whirlpool dealer.

4. Provide a gas supply line of 3/4″ (1.9 cm)

rigid pipe to the range location. A smaller

size pipe on long runs may result in insuf-

ficient gas supply. Pipe-joint compounds

appropriate for use with L.P. gas must be

used. With L.P. gas, piping or tubing size

can be 1/2″ (1.3 cm) minimum. L.P. gas

suppliers usually determine the size and

materials used on the system.

5. If local codes permit, a new AGA/CSA

design-certified, 4-5 foot (122 -152.4 cm)

long, 1/2″ (1.3 cm) or 3/4″ (1.9 cm) I.D.,

flexible metal appliance connector is rec-

ommended for connecting this range to

the gas supply line. Do Not kink or damage

the flexible tubing when moving the range.

A 1/2″ (1.3 cm) male pipe thread is needed

for connection to pressure regulator fe-

male pipe threads.

WARNING

Observe all governing codes and ordi-

nances.

IMPORTANT: Range must be connected to

a regulated gas supply.

Continued on the next page.

2-2

Rigid Pipe

6. The supply line shall be equipped with an

approved shutoff valve. This valve should

be located in the same room, but external

to the range, and should be in a location

that allows ease of opening and closing.

Do Not block access to shutoff valve.

7. If rigid pipe is used as a gas supply line, a

combination of pipe fittings must be used

to obtain an in-line connection to the range.

All strains must be removed from the sup-

ply and fuel lines so the range will be level

and in line.

8. The regulator setting must be checked at

a minimum of 1 inch water column above

the manifold pressure. The inlet pressure

to the regulator should be as follows for

operation:

Natural gas:

Manifold pressure—5 inches

Maximum pressure—14 inches

L.P. gas:

Manifold pressure—10 inches

Maximum pressure—14 inches

9. Line pressure testing:

Testing above 1/2 psi (gauge)

The range and its individual shutoff valve

must be disconnected from the gas supply

piping system during any pressure testing

of that system at test pressures greater

than 1/2 psig (3.5 kPa).

Testing at 1/2 psi (gauge) or lower

The range must be isolated from the gas

supply piping system by closing its indi-

vidual manual shutoff valve during any pres-

sure testing of the gas supply piping sys-

tem at test pressures equal to or less than

1/2 psig (3.5 kPa).

Manual Shutoff Valve

OPEN Position

To Range

Gas Supply Line

2-3

Electrical Shock Hazard

Plug into a grounded 3 prong outlet.

Do not remove ground prong.

Do not use an adapter.

Do not use an extension cord.

Failure to follow these instructions can

result in death, fire, or electrical shock.

ELECTRICAL REQUIREMENTS

If codes permit and a separate ground wire

is used, it is recommended that a qualified

electrician determine that the ground path

is adequate.

Do Not ground to a gas pipe.

Check with a qualified electrician if you are

not sure range is grounded.

Do Not have a fuse in the neutral or ground

circuit.

A 120-volt, 60-Hz, AC-only, 15-ampere, fused

electrical circuit is required. A time-delay fuse

or circuit breaker is recommended. It is recom-

mended that a separate circuit serving only this

range be provided.

Electronic ignition systems operate within wide

voltage limits, but proper grounding and polar-

ity are necessary. In addition to checking that

the outlet provides 120-volt power and is cor-

rectly grounded, the outlet must be checked by

a qualified electrician to see if it is wired with

correct polarity.

Copies of the standards listed may be obtained

from:

* National Fire Protection Association

Batterymarch Park

Quincy, Massachusetts, 02269

** CSA International

8501 East Pleasant Valley Road

Cleveland, Ohio 44131-5575

NOTE: The metal chassis of the range MUST

be grounded in order for the control panel to

work. If the metal chassis of the range is not

grounded, NO keypads will operate. Check

with a qualified electrician if you are in doubt as

to whether the metal chassis of the range is

grounded.

Recommended ground method

For personal safety, this range is equipped with

a power supply cord having a 3-prong ground

plug. To minimize possible shock hazard, the

cord must be plugged into a mating 3-prong,

ground-type outlet, grounded in accordance

with the National Electrical Code, ANSI/NFPA

70—latest edition* or CSA Standard C22.1,

Canadian Electrical Code, Part 1,—latest edi-

tion** and all local codes and ordinances. If a

mating outlet is not available, it is the personal

responsibility and obligation of the customer to

have a properly grounded, 3-prong outlet in-

stalled by a qualified electrician.

WARNING

2-4

1. Check to make sure that the main gas

supply line to the range has been shut off,

and that the power supply cord is discon-

nected from the AC outlet.

2. To convert the surface burners for use

with L.P. gas:

a)Remove the grates and burner caps

from the cooktop.

b)Remove the two screws from each of

the burner heads and lift the heads off

the cooktop.

Burner Head

Gas Valve Handle

To “Shutoff” Position

L.P. GAS CONVERSION

NOTE: Gas conversion from Natural to L.P.

gas must be done by a qualified installer.

Examples of a qualified installer include

licensed heating personnel, authorized gas

company personnel, and authorized ser-

vice personnel.

L.P. gas must not be used unless the L.P.

conversion has been made using the kit that is

included with this range. See the “Gas Supply

Requirements” starting on page 2-1.

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before

operating.

Failure to do so can result in death or

electrical shock.

WARNING

Fire Hazard

Shut off gas supply line valve.

Make all conversions before turning

gas supply valve back on.

Failure to follow these instructions

could result in explosion, fire, or other

injury.

WARNING

2-5

c) Use an 8 mm socket and carefully re-

move the orifice spud from each of the

four burners.

d)Install the four L.P. gas orifices in the

burners, as shown in the following chart

(do not overtighten them):

NOTE: The L.P. orifices are fastened to the

back of the range near the bottom on a card-

board form.

e)Place the natural gas orifices in the ori-

fice card holes.

3. To convert the broil burner for use with

L.P. gas:

a)Open the oven door and remove the

oven racks.

b)Use a 1/2″ open-end wrench and turn

the orifice hood down snug onto the pin

(approximately 2-1/2 turns). DO NOT

OVERTIGHTEN THE ORIFICE. The

burner flame cannot be properly ad-

justed if this conversion is not made.

c) Reinstall the oven racks and close the

oven door.

Orifice Card

Orifice Spud

Continued on the next page.

Burner Location Burner Rating Color Size

Right Front 5,000 BTU Red 0.70 mm

Left Front 13,000 BTU Green 1.10 mm

Right Rear 10,000 BTU Blue 0.95 mm

Left Rear 5,000 BTU Red 0.70 mm

2-6

4. To convert the bake burner for use with

L.P. gas:

a)Remove the bake burner from the gas

distribution valve orifice (see page 4-14

for the procedure).

b)Use a 1/2″ open-end wrench and turn

the bake burner orifice hood down snug

onto the pin (approximately 2-1/2 turns).

DO NOT OVERTIGHTEN THE ORI-

FICE. The burner flame cannot be prop-

erly adjusted if this conversion is not

made.

Broil Burner Orifice

Orifice

Hood

Natural Gas:

Increases Flame Size

In This Direction

L.P. Gas:

Increases Flame Size

In This Direction

Bake Burner Orifice Hood

5. To convert the gas distribution valve

for use with L.P. gas:

a)Remove the storage drawer from the

range.

Gas Distribution Valve

2-7

c) Unscrew the conversion cap from the

gas distribution valve and remove it and

the plastic cap. Note the difference be-

tween the L.P. and Natural gas ends of

the cap.

d)Install the loop on the plastic cap over

the natural gas side of the conversion

cap.

e)Install the plastic cap and the conver-

sion cap on the gas distribution valve

with the L.P. side facing up (you will see

“LP” stamped inside the cap, as shown

below).

f) Reinstall the storage drawer.

6. Turn the gas supply valve handle on.

Conversion Cap Set

For Use With L.P. Gas

Plastic Cap

Conversion Cap Set For

Use With (N) Natural Gas

L.P. Gas

b)Pull the plastic cap off the gas distribu-

tion valve conversion cap.

Plastic Cap

L.P. Gas

Gas Valve Handle To “On” Position

Natural Gas

2-8

SURFACE BURNERS

1. Turn on one of the surface burners and set

the flame to its lowest (LO) setting. The

flame should be steady and the inner cone

should be dark blue in color. The size

should be approximately 1/4″ (0.64 cm)

high.

2. If the low flame needs to be adjusted:

a)Remove the control knob.

b) Look inside the gas valve stem and note

the small screw. Insert a small screw-

driver into the gas valve stem and fit it

in the screw slot.

ADJUSTING FOR THE PROPER FLAME

BAKE & BROIL BURNERS

1. Remove the oven racks and oven bottom.

2. Light the bake and broil burners, then

check their flames. They should be ap-

proximately 1/2″ (1.3 cm) high.

3. If the bake or broil burner flame needs to

be adjusted:

a)Loosen the locking screw on the burner

air shutter. NOTE: For the bake burner,

you will have to remove the unit from

its mounting location to access the air

shutter.

c) Hold the gas valve stem with a pair of

pliers, and turn the screw in either di-

rection until the flame size is approxi-

mately 1/4″ high.

d)Replace the control knob.

e)Turn the control knob from HI to LO and

check to make sure that it remains ad-

justed properly.

f) Check the other three burners, and ad-

just them, if necessary.

Flame

Adjustment

Screw

b)Adjust the air shutter until the flame is

the proper height. The inner cone

should be bluish-green, and the outer

mantle should be dark blue. There

should be no blowing or lifting of the

flame away from the burner ports.

NOTE: Natural gas flame does not have

a yellow tip.

c) Retighten the air shutter screw.

Bake Burner

Air Shutter

Broil Burner

Air Shutter

2-9

INSTALLING THE ANTI-TIP BRACKET

PARTS SUPPLIED

(2) Plastic Anchors (2) Screws

(1) Anti-Tip Bracket

NOTE: The anti-tip bracket can be installed to

hold either the right or left rear leg of the range.

1. Determine which leg you wish to anchor to

the floor.

2. Place the template on the floor in the

range opening so that the top edge is

against the wall, molding, or cabinet, and

the template is in the location where the

anti-tip bracket will be installed.

3. Tape the template to the floor.

Template

NOTE: For mounting to a wood floor, proceed

with step 4. For concrete or ceramic floors,

proceed to step 5.

4. To mount the anti-tip bracket to a wood

floor:

a)Use the template to mark the hole loca-

tions to be drilled.

b) Use a 1/8″ drill bit and drill the two holes.

Continued on the next page.

Tip-Over Hazard

A child or adult can tip the range and

be killed.

Connect anti-tip bracket to rear range

foot.

Reconnect the anti-tip bracket, if the

range is moved.

Failure to follow these instructions can

result in death or serious burns to

children and adults.

WARNING

2-10

c) Remove the template from the floor.

d)Line up the two mounting holes in the

anti-tip bracket with the two holes you

just drilled in the floor.

e)Use the two screws that were supplied

and fasten the anti-tip bracket to the

floor.

c) Remove the template from the floor.

d)Tap the two plastic anchors into the

mounting holes with a hammer.

e)Line up the two mounting holes in the

anti-tip bracket with the two holes you

just drilled in the floor.

f) Use the two screws that were supplied

and fasten the anti-tip bracket to the

floor.

6. Move the range close to the cabinet open-

ing and plug the power supply cord into a

grounded outlet.

7. Move the range into position and make

sure that the rear leveling leg slides into

the anti-tip bracket, as shown.

Slide Leg Into Bracket

5. To mount the anti-tip bracket to a con-

crete or ceramic floor:

a)Use the template to mark the hole loca-

tions to be drilled.

b)Use a 3/16″ drill bit and drill the two

holes.

3-1

THEORY OF OPERATION

ELECTRONIC OVEN CONTROL SYSTEM FUNCTIONS

BAKE PREHEAT

When the user presses the BAKE key, the con-

trol displays Pre in 3-digit display area during

preheat countdown. The BAKE and ON LEDs

are also lit.

If the user queries the set temperature, the

control displays the set temperature, a flash-

ing degree symbol, and a solidly lit tempera-

ture scale.

If the user changes the set temperature dur-

ing the preheat cycle, the countdown contin-

ues uninterrupted.

When the preheat countdown expires:

1. The control sounds the preheat end au-

dible signal.

2. The control shows the set temperature in

the 3-digit display area, along with a sol-

idly lit degree symbol.

3. The BAKE and ON LEDs remain lit. The

displayed temperature does not change

unless the user changes the set tempera-

ture.

Open Door Preheat

If the door is opened during the preheat cycle:

1. An open door display is shown (door LED).

2. Electric Models: Both bake and broil ele-

ments will turn off at the end of cycle.

3. Gas Models: The broil burner will turn off

as soon as the user opens the door, and

the bake burner will turn off after a 15-

second delay.

4. The preheat countdown continues in back-

ground.

BAKE

If the control receives the door-locked signal

during an active bake function, the control

should perform the following procedure:

1. Moves the door latch to the unlocked

position.

2. Waits for the door-unlocked signal from

the door switch.

3. If the door-unlocked signal is not received,

it terminates the bake function, and sounds

the audible failure signal.

4. If the door-locked signal is discontinued,

the control continues the Bake function.

3-2

Open Door Bake

If the door is opened during a bake cycle:

1. An open door display is shown (door LED).

2. Electric Models: Both bake and broil ele-

ments will turn off at the end of cycle.

3. Gas Models: The broil burner will turn off

as soon as the user opens the door, and

the bake burner will turn off after a 15-

second delay.

4. Both bake and broil burners will turn off

until the user closes the door, or presses

the OFF/CANCEL key.

BROIL

Electric ranges offer open-door broiling, and

gas ranges offer closed-door broiling.

If the control receives the door-locked signal

during an active broil function, the control

should perform the following procedure:

1. Moves the door latch to the unlocked

position.

2. Waits for the door-unlocked signal from

the door switch.

POWER FAILURE DURING CLEAN

The control will write the state of the clean cycle

to the EEPROM so that when powerup occurs,

the control can follow the cool-down sequence.

The door latch will stay latched.

COOLING FAN

The cooling fan will be on during all cook or

clean functions. In addition, the fan should

remain on after all cook or clean functions until

oven cavity temperature reaches 270°F

(132°F).

CONVECTION BROIL

The convection broil default temperatures are:

• Electric 500°F (260°C)

• Gas HI (525°F) (292°C)

RECALL LAST FAILURE CODE

The oven control will provide visual identifica-

tion of the last electronic control failure. The

user can recall the last failure code by pressing

and holding the OFF/CANCEL key for 5 sec-

onds. The failure code display is terminated by

pressing the OFF/CANCEL key, unless it is the

OFF/CANCEL key itself that has failed.

KEYBOARD LOCKOUT

Disabling All Cook And Clean Functions

The user disables/enables all oven functions

(Bake, Broil, Clean) by pressing and holding

the START key for 5 seconds. When the user

disables/enables the keyboard lockout, the

control sounds the Enable/Disable audible sig-

nal.

Clock and timer functions are still available

during keyboard lockout. The control illumi-

nates the “lock” icon ( ) and the Loc LED

whenever the user has disabled the keyboard.

When the keyboard has been disabled, the

control prompts the user to press and hold the

Oven START key for 5 seconds by illuminat-

ing the START? LED whenever the user

presses an oven function key, a timed oven

function key, a temperature, or a time slew.

When the range has powered down, the con-

trol stores the status (enabled or disabled) of

the keyboard lockout function in the EEPROM.

Upon power up, the control recalls the key-

board lockout status from the EEPROM.

This feature can only be activated from the

“idle” mode.

3-3

POWER UP

When the control is powered up, it checks the

oven temperature, the keytail connector and

keypad, illuminates the display, and allows one

minute for a complete oven test.

Power Up Membrane

Switch Connection Test

The keytail connector is checked on power up.

An “Invalid Entry Signal” sounds if the mem-

brane switch tail is not connected.

Illumination At Power Up

The electronic display powers up with the en-

tire vacuum display area illuminated for three

seconds.

The three second time period can be overrid-

den by pressing any key.

Tulsa/Oxford Manufacturing

Test Sequence

This test is available for only the first minute

after power up.

The test is accessed by pressing the CANCEL,

CANCEL, and START keys. The routine will

present a blank display, then any system or

control failures will be detected in two seconds.

Exit the test sequence by pressing the OFF/

CANCEL key.

HIDDEN FUNCTION SUMMARY

The user activates all of the hidden functions

by pressing and holding the appropriate key

for 5 seconds. The following shows a list of all

the hidden features or functions.

* Recall last failure code function or failure mode.

KEY HIDDEN FUNCTION

BAKE Temperature Calibration Offset

BROIL Temperature Scale Selection (°F / °C)

OFF/CANCEL Recall Last Failure Code

START/ENTER* Software Revision Number

TIMER SET Disable / Enable Timer Reminder

Signals

COOK TIME Disable / Enable Cycle End Audible

Signals

STOP TIME Disable / Enable Valid Data Entry

Signals

TBD Audible Signal Pitch Control

3-4

— NOTES —

4-1

COMPONENT LOCATIONS

Cooktop Components

This section instructs you on how to service each component inside the Self-Cleaning Slide-In Gas

Range. The components and their locations are shown below.

COMPONENT ACCESS

Not Shown: Electronic Oven Control Surface Burner

& Ignitor (4 ea)

Door Latch

Assembly

Oven

Temperature

Sensor

Gas Valves /

Ignition Switches

Spark Module

(DSI)

Cooling Fan

TOD

Bake Burner

& Ignitor

Control

TOD

Gas Valves /

Ignition Switches

Gas Distribution Valve

(Rear Of Unit)

Cooling Fan

(Rear Of Unit)

Oven & Rear Components

Broil Burner

& Ignitor

Oven Light Oven TOD

(Rear Of Unit)

4-2

REMOVING THE CONTROL PANEL AND THE ELECTRONIC

OVEN CONTROL BOARD & USER INTERFACE

4. To remove the control panel:

a) Pull the knobs off the gas valves.

b) Remove the two screws from the sides

of the end caps.

d) Close the oven door.

e) Pull the control panel forward and re-

move the two end caps.

f) Disconnect the wire connectors from

the electronic oven control board at P2,

P3, and P4.

c) Open the oven door and remove the six

screws from the bottom of the control

panel (two end cap screws and four

control panel screws).

1. Unplug range or disconnect power.

2. Turn off gas supply to range.

3. Remove the two grates from the top of the

range.

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before

operating.

Failure to do so can result in death or

electrical shock.

WARNING

Screw

Right

End Cap

Grates

End Cap Screw (2) Control Panel Screw (4)

P4 P3 P2

Electronic Oven

Control Board

4-3

5. To remove the electronic oven control

board:

a) Remove the control panel (see step 4).

b) Disconnect the ribbon cable from con-

nector P1.

c) Remove the three screws from the elec-

tronic oven control board. Lift the bot-

tom of the board slightly, slide the top

edge out from under the holders, and

remove the board.

6. To remove the user interface:

a) Remove the control panel (see step 4).

b) Remove the electronic oven control

board (see step 5).

c) Remove the two screws from the elec-

tronic oven control board bracket and

remove the bracket.

Ribbon Cable P1

3 Screws Holders

d) Remove the four screws from the con-

trol panel bracket and remove the

bracket.

Board Bracket Screws

e) Lift one of the corners, and peel the

user interface off the control panel.

Control Panel Bracket Screws

Peel Off

User Interface

4-4

REMOVING THE IGNITION SWITCHES, A GAS VALVE,

AND THE CONTROL AND COOLING FAN TODS

1. Unplug range or disconnect power.

2. Turn off gas supply to range.

3. Remove the two grates from the top of the

range.

4. Remove the control panel (see step 4 on

page 4-2 for the procedure).

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before

operating.

Failure to do so can result in death or

electrical shock.

WARNING

Control TOD (N.C.)

Opens @ 96°C (205°F)

Resets @ 74°C (165°F)

Cooling Fan TOD (N.O.)

Resets @ 70°C (158°F)

Closes @ 60°C (140°F)

Right Gas Valves &

Ignition Switches

Left Gas Valves &

Ignition Switches

P4-4 BK/W

P4-5

P3-1

P3-2

P2-1

P2-4

P4-1

N.O.

COM

DOOR LATCH

SWITCH

LATCH DRIVE

P3-3

P3-4

P3-6

P3-7

P2-2

P4-3

OVEN

TEMP

SENSOR

SURFACE BURNER

IGNITION SWITCHES

K-4

K-3

K-2

K-1

LATCH RELAY

OVEN LIGHT RELAY

BAKE RELAY

BROIL RELAY

P4-7 GY

COOLING

FAN MOTOR

K-8

COOLING

FAN RELAY

BK BK

OVEN LIGHT 1

OVEN LIGHT 2

CONTROL TOD

96.1

°±

(205

°±

OVEN CONTROL

TRANSFORMER

DOOR

SWITCH

N.O.

COM

GND

COOLING FAN TOD

°±

(158

°±

GND

OVEN TOD

()

120

+10

-0

248

+18

-0

4-5

5. To remove the ignition switches:

NOTE: The ignition switches must be replaced

as an assembly. They cannot be replaced indi-

vidually.

a) Pull the ignition switches and unsnap

them from the gas valves, then remove

them from the valve stems.

b) Disconnect the ignition switch wire con-

nector from the main harness and re-

move the switches.

6. To remove a gas valve:

a) Remove the ignition switch from the gas

valve you are servicing (see step 5).

b) Remove the 1/2″ gas line connector

from the gas valve.

c) Remove the 1/4″ hex-head gas valve

mounting screw and its rubber seal

from the front of the gas manifold.

Ignition Switches

Ignition Switch

Connector

1/2″ Gas Line

Connector

Gas Valve Screw

Gas Valve

7. To remove a control or cooling fan

TOD:

a) Remove the wires from the terminals.

b) Remove the mounting screw.

Control Or Cooling Fan TOD

REASSEMBLY NOTES:

• Before reinstalling the gas valve, make sure

that the rubber seals on the mounting screw,

and on the valve, are not cracked or dam-

aged. If they are, replace them.

• Perform a leak check on the gas valve after

reinstalling it. Use a soap bubble method to

perform the check.

Seals

4-6

REMOVING THE DOOR LATCH ASSEMBLY

AND THE SPARK MODULE (DSI)

1. Unplug range or disconnect power.

2. Turn off gas supply to range.

3. Remove the two grates from the top of the

range.

4. Remove the control panel (see step 4 on

page 4-2 for the procedure).

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before

operating.

Failure to do so can result in death or

electrical shock.

WARNING

5. To remove the door latch assembly:

a) Open the oven door and remove the

two front mounting screws from the air

vent.

Spark Module Door Latch Assembly

Front Door Latch Screws

b) Remove the two top screws from the

door latch assembly bracket.

c) Pull the door latch assembly forward as

far as it will go, and disconnect the

wires from the terminals of the two

switches and the motor.

d) Remove the door latch assembly from

the unit.

Top Door Latch Screws

Door Switch

(2 Yellow)

Latch Switch

(2 Blue)

Motor White Brown

4-7

6. To remove the spark module (DSI):

a) Remove the bracket mounting screw.

b) Pull the spark module forward as far as

it will go and disconnect the wires from

the terminals, then remove the spark

module from the unit.

c) Remove the spark module mounting

screw from the bracket and remove the

module from the bracket.

Spark Module Screw

BU OR RD YL GN WH BN

Module Screw

4-8

REMOVING THE COOKTOP, AND A

SURFACE BURNER & IGNITOR

Burner Head

W/2 Screws

1. Unplug range or disconnect power.

2. Turn off gas supply to range.

3. Pull the range out of its mounting location

so that you can access the rear of the unit.

4. Remove the grates, the vent cover, and

the burner caps from the top of the range.

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before

operating.

Failure to do so can result in death or

electrical shock.

WARNING

5. Remove the control panel (see step 4 on

page 4-2 for the procedure).

6. Remove the two screws from each of the

burner heads and lift the heads off the

cooktop.

Grates

Vent

Cover

Burner Cap (4)

7. To remove the cooktop:

a) Remove the three screws from the front

cooktop bracket and remove the

bracket.

b) Remove the screws from the left, right,

and rear trim pieces and remove the

trim from around the cooktop.

3 Cooktop Bracket Screws

Side Trim

Screws

Rear Trim

Screws

4-9

9. To remove an ignitor:

a) Remove the surface burner from the

burner box (see step 8).

b) Remove the screw from the ignitor.

8. To remove a surface burner:

a) Remove the cooktop (see step 7).

b) Remove the gas line.

c) Disconnect the ignitor wire from the

terminal.

d) Remove the two bracket screws from

the burner box.

e) Remove the two hex-head bracket

screws and remove the burner from the

bracket.

c) Lift the cooktop off the top of the unit

and set it aside.

Gas Line Nut

Ignitor Wire

Bracket Screw (1 of 2)

Surface Burner

Bracket Screws

Ignitor Screw

4-10

REMOVING THE REAR PANEL

1. Unplug range or disconnect power.

2. Turn off gas supply to range.

3. Pull the range out of its mounting location

so that you can access the rear of the unit.

4. From the rear of the unit, remove the four

screws from the top bracket and remove

the bracket.

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before

operating.

Failure to do so can result in death or

electrical shock.

WARNING

5. Remove the eleven screws from the rear

panel and remove the panel.

4 Screws

Top Bracket

Rear Panel

Screw

(1 of 11)

4-11

REMOVING AN OVEN LIGHT SOCKET ASSEMBLY

5. Unscrew the lens and bulb from the oven

light socket assembly and remove them.

1. Unplug range or disconnect power.

2. Turn off gas supply to range.

3. Open the oven door, remove the racks

from inside the oven, then close the oven

door.

4. Pull the range out of its mounting location

so that you can access the rear of the unit.

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before

operating.

Failure to do so can result in death or

electrical shock.

WARNING

6. Remove the rear panel from the unit (see

page 4-10 for the procedure).

7. Disconnect the two wire connectors from

the oven light socket terminals.

8. Move the insulation out of the way, and

press in on the two locking tabs of the oven

light socket, then push the socket out of

the liner opening.

Oven Lights

Oven Lens & Bulb Oven Light Socket

Oven Light Socket

Socket Tab

4-12

REMOVING THE BROIL BURNER AND IGNITOR

4. To remove the ignitor from the broil

burner:

a) Remove the ignitor cover screw and

remove the cover from the liner.

b) Remove the two 5/16″ hex-head

screws from the ignitor bracket.

1. Unplug range or disconnect power.

2. Turn off gas supply to range.

3. Open the oven door, remove the racks

from inside the oven, then close the oven

door.

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before

operating.

Failure to do so can result in death or

electrical shock.

WARNING

c) Pull the ignitor into the oven and dis-

connect the wire from the terminal.

Broil Burner & Ignitor

Broil Ignitor Screws

Ignitor Cover Broil Ignitor

Ignitor Wire

4-13

5. To remove the broil burner:

a) Remove the ignitor from the broil burner

(see step 4).

b) Remove the rear screw from the broil

burner.

c) Loosen the front broil burner screw,

slide the burner off the orifice, and

remove the burner.

Rear Screw

Front Screw

Orifice

Broil Burner

4-14

REMOVING THE BAKE BURNER AND IGNITOR

4. Lift the bake burner cover off the flame

spreader.

5. Remove the four screws from the flame

spreader and remove the spreader.

6. To remove the bake burner:

a) Remove the screw from the bake burner

bracket.

b) Lift the bake burner off the gas orifice

and slide it back to remove the front

from the chassis slot. Position the burner

and ignitor so you can lift it out of the

lower section of the oven.

Flame Spreader

1. Unplug range or disconnect power.

2. Turn off gas supply to range.

3. Open the oven door, remove the racks

from inside the oven, then close the oven

door.

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before

operating.

Failure to do so can result in death or

electrical shock.

WARNING

Bake Burner &

Ignitor Location

Bake Burner Cover

2 Screws

Screw

Bake Burner

4-15

c) Disconnect the wire from the ignitor

terminal.

7. To remove the ignitor from the bake

burner:

a) Remove the bake burner from the unit

(see step 6).

b) Remove the two 5/16″ hex-head screws

from the ignitor bracket, and slide the

end of the ignitor out of the support.

Ignitor Wire

Ignitor Screws Support

4-16

REMOVING THE OVEN TEMPERATURE SENSOR

1. Unplug range or disconnect power.

2. Turn off gas supply to range.

3. Open the oven door, remove the racks

from inside the oven, then close the oven

door.

4. Pull the range out of its mounting location

so that you can access the rear of the unit.

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before

operating.

Failure to do so can result in death or

electrical shock.

WARNING

Oven Temperature Sensor

7. From inside the oven, remove the screws

from the temperature sensor and remove

the sensor.

Oven Temperature Sensor

5. Remove the rear panel (see page 4-10 for

the procedure).

6. Disconnect the oven temperature sensor

connector from the wiring harness.

Sensor Connector

Sensor Screws

4-17

REMOVING THE COOLING FAN

1. Unplug range or disconnect power.

2. Turn off gas supply to range.

3. Pull the range out of its mounting location

so that you can access the rear of the unit.

4. Remove the rear panel (see page 4-10 for

the procedure).

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before

operating.

Failure to do so can result in death or

electrical shock.

WARNING

Cooling Fan

6. Remove the four screws from the cooling

fan and remove the fan from the bracket.

5. Use a 90° screwdriver, and remove the

two screws from each end of the cooling

fan cover, then remove the cover.

7. Disconnect the two cooling fan wires from

the motor terminals.

Cooling Fan

Cover Screws

(2 of 4)

Cooling Fan Screws

Motor Wires

4-18

REMOVING THE OVEN TOD

1. Unplug range or disconnect power.

2. Turn off gas supply to range.

3. Pull the range out of its mounting location

so that you can access the rear of the unit.

4. Remove the rear panel (see page 4-10 for

the procedure).

5. Remove the two wire connectors from the

oven TOD terminals.

6. Remove the two screws from the oven

TOD and remove it.

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before

operating.

Failure to do so can result in death or

electrical shock.

WARNING

Screw (1 of 2)

Wire Connector

Oven TOD

P4-4 BK/W

P4-5

P4-1

LATCH DRIVE

3-3

3-4

3-6

3-7

4-3

K-4

K-3

LATCH RELAY

OVEN LIGHT RELAY

P4-7 GY

COOLING

FAN MOTOR

K-8

COOLING

FAN RELAY

OVEN LIGHT 1

OVEN LIGHT 2

CONTROL TOD

96.1

°±

(205

°±

OVEN CONTROL

TRANSFORMER

GND

OVEN TOD

()

120

+10

-0

248

+18

-0

4-19

REMOVING THE GAS DISTRIBUTION VALVE

4. Disconnect the gas lines from the gas

distribution valve.

5. Remove the four screws from the gas

distribution valve, pull it down to remove

the orifice from the bake burner, and lay it

down so you can access the wires.

1. Unplug range or disconnect power.

2. Turn off gas supply to range.

3. Pull the range out of its mounting location

so that you can access the rear of the unit.

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before

operating.

Failure to do so can result in death or

electrical shock.

WARNING

Gas Distribution Valve

6. Disconnect the three wires from the gas

distribution valve terminals.

Gas Outlet Lines

Screws (2 of 4)

Gas Inlet Line

Red

Orange

Blue

Oven Shutoff Valve

NOTE: For servicing the Gas Distribution Sys-

tem, refer to Job Aid KR-28, Part Number

8177893.

4-20

REMOVING THE POWER SUPPLY CORD

1. Unplug range or disconnect power.

2. Turn off gas supply to range.

3. Pull the range out of its mounting location

so that you can access the rear of the unit.

4. Remove the rear panel (see page 4-10 for

the procedure).

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before

operating.

Failure to do so can result in death or

electrical shock.

WARNING

Power Supply Cord

5. Disconnect the power supply cord con-

nector from the main harness connector.

6. Remove the green ground wire screw

from the power supply cord.

7. Release the strain relief from the power

cord and remove the cord from the unit.

Power Supply

Cord Connector

Green Ground Wire

Strain Relief

4-21

REMOVING A SIDE PANEL

1. Unplug range or disconnect power.

2. Turn off gas supply to range.

3. Pull the range out of its mounting location

so that you can access the rear of the unit.

4. Remove the top bracket (see page 4-10

for the procedure).

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before

operating.

Failure to do so can result in death or

electrical shock.

WARNING

5. Remove the bottom rear screw for the side

panel you are removing.

6. Pull the back of the side panel out so it

clears the mounting bracket, then slide the

panel back until the top and bottom brack-

ets are in the panel cutouts, then remove

the panel.

Top Bracket

Bottom Bracket

Left Side

Panel Screw

Top Cutout

Bottom Cutout

4-22

REMOVING & REINSTALLING THE OVEN DOOR

To reinstall the oven door:

1. While tilting the door back slightly from a

vertical position, insert the hinge hangers

into the chassis slots as far as they will go.

Continue to push in on the bottom, and

fully open the door.

2. Rotate the locking arm on the hinge hang-

ers to the locked, or fully “down” position.

3. Open and close the oven door to make

sure that it operates and seals properly.

To remove the oven door:

1. Fully open the door.

2. Rotate the locking arm on the door hinge

from the locked “down” position, to the

unlocked “up” position.

3. Close the door to within six to eight inches,

then pull out on the bottom of the door

while slowly closing the door, and remove

the hinge hangers from the slots in the

chassis.

Locking Arm In The

Locked “Down” Position

Locking Arm In The

Unlocked “Up” Position

Pull Out

To Remove Door

4-23

REMOVING THE OVEN DOOR GASKET

REASSEMBLY NOTE: After the door gasket

is installed, make sure that it is even along the

surface of the door when the door is closed.

1. Fully open the oven door.

2. Remove the screw from the door gasket

cover and remove the cover.

3. Starting at one end of the door gasket, pull

the clips out of the liner holes, and remove

the gasket.

Gasket Cover

Pull Gasket Clips

Out Of Liner Holes

4-24

4. To remove a hinge:

a) Remove the decorative glass and

handle from the door liner (see step 3).

b) Position the oven door liner with the

inner glass facing up.

c) Remove the two screws from the hinge

you are servicing.

d) Lift the door liner and remove the hinge.

REMOVING THE DECORATIVE GLASS AND OVEN DOOR

HANDLE, THE HINGES, AND THE OVEN DOOR GLASS

1. Remove the oven door from the range

(see page 4-22 for the procedure).

2. Place the oven door on a padded work

surface with the decorative glass and

handle facing up and the bottom edge

facing the front.

3. To remove the decorative glass and

handle:

a) Remove the screw from each of the two

decorative glass retainers, and remove

the retainers.

b) Turn the door 180° so the handle faces

the front.

c) Remove the two door handle bracket

screws.

d) Lift the bottom of the decorative glass

and slide it down so the top clears the

lip of the liner, then lift the glass and

handle off the door liner assembly.

Decorative Glass Retainers

Door Handle Bracket Screws

e) Remove the two door handle screws

from each of the brackets and remove

the handle from the decorative glass.

Door Handle Bracket Screws

Inner Glass

5. To remove the two pieces of outer oven

door glass:

a) Remove the decorative glass and

handle from the door liner (see step 3).

Hinge Screws

4-25

e) Remove the three screws from the top

retainer and remove the retainer from

the liner.

6. To remove the inner oven door glass:

a) Remove the decorative glass and

handle from the door liner (see step 3).

b) Remove the two hinges (see step 4).

c) Remove the first piece of outer door

glass (perform steps 5b through 5d).

d) Remove the two inner door liner screws

and lift the inner liner off the outer liner.

Lower Outer Glass Bracket Screws

Outer Glass #1

f) For the second piece of outer oven

glass, remove the two screws from the

left bracket, then remove the bracket

and second piece of glass from the

door liner.

Top Retainer Screws

e) Lift the inner oven door glass off the

outer liner.

Outer Glass #2

Left Bracket Screws

b) Position the door liner with the outer

oven glass facing up, as shown.

c) Remove the two screws from the lower

bracket for the outer oven glass.

d) Slide the lower bracket off the first piece

of outer oven glass, then slide the glass

out of the top retainer tabs.

Inner Glass

Inner Liner

Inner Liner Screws

Inner Glass

Outer Liner

Top Retainer Tabs

4-26

— NOTES —

5-1

COMPONENT TESTING

Before testing any of the components, perform

the following checks:

• The most common cause for control failure is

corrosion on connectors. Therefore, discon-

necting and reconnecting wires will be nec-

essary throughout test procedures.

• All tests/checks should be made with a VOM

or DVM having a sensitivity of 20,000 ohms-

per-volt DC, or greater.

• Check all connections before replacing com-

ponents, looking for broken or loose wires,

failed terminals, or wires not pressed into

connectors far enough.

• Resistance checks must be made with power

cord unplugged from outlet, and with wiring

harness or connectors disconnected.

WARNING

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before operating.

Failure to do so can result in death or electrical shock.

Refer to page 4-4 for the procedure for servic-

ing the control and cooling fan TODs.

1. Unplug range or disconnect power.

2. Turn off gas supply to range.

3. Disconnect one of the wires from the TOD

under test.

4. Set the ohmmeter to the R x 1 scale.

5. For the control TOD (N.C.), touch the

ohmmeter test leads to the terminals. The

meter should indicate continuity (0 Ω).

6. For the cooling fan TOD (N.O.), touch

the ohmmeter test leads to the terminals.

The meter should indicate an open circuit

(infinite).

CONTROL & COOLING FAN TODs

Control TOD (N.C.)

Opens @ 96°C (205°F)

Resets @ 74°C (165°F)

Cooling Fan TOD (N.O.)

Resets @ 70°C (158°F)

Closes @ 60°C (140°F)

5-2

IGNITION SWITCHES

WARNING

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before operating.

Failure to do so can result in death or electrical shock.

Refer to page 4-4 for the procedure for servic-

ing the ignition switches.

NOTE: The ignition switches are connected to

each other in a parallel circuit so that if one

switch fails, the others will still operate. To

check each of the ignition switches for proper

operation, perform the following steps.

1. Unplug range or disconnect power.

2. Turn off gas supply to range.

3. Remove the control panel and access the

ignition switch connector (see page 4-2 for

the procedure).

4. Reinstall the knobs on the valve stems.

5. Disconnect the ignition switch connector

from the wire harness.

6. Set the ohmmeter to the R x 1 scale.

7. Connect the ohmmeter test leads to the

pins of the spark module connector.

8. Press and turn one of the gas valve knobs

to the LITE position. At that point, the

switch should close, and the meter should

indicate continuity.

9. Continue to turn the knob away from the

LITE position. The switch should open,

and the meter should indicate an open

(infinite ∞) circuit.

10. Repeat steps 8 and 9 for the other ignition

switches. If the readings are not as stated,

replace the entire ignition switch assem-

bly. They are supplied as an assembly and

cannot be changed individually.

5-3

WARNING

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before operating.

Failure to do so can result in death or electrical shock.

Refer to page 4-6 for the procedure for servic-

ing the door latch assembly.

1. Unplug range or disconnect power.

2. Turn off gas supply to range.

3. Disconnect one of the wires from the door

latch assembly component under test.

4. Set the ohmmeter to the R x 1 scale.

5. To test the motor, touch the ohmmeter

test leads to the terminals. The meter

should indicate between 2.6K and 3K Ω.

6. To test the door switch & latch switch:

a) Touch the ohmmeter test leads to the

COM and N.O. terminals. The meter

should indicate an open circuit (infinite).

b) With the ohmmeter leads connected as

stated in the previous step, press the

switch actuator. The meter should in-

dicate continuity (0 Ω).

DOOR LATCH ASSEMBLY OVEN TEMPERATURE SENSOR

Refer to page 4-16 for the procedure for ser-

vicing the oven temperature sensor.

1. Unplug range or disconnect power.

2. Turn off gas supply to range.

3. Disconnect the oven temperature sensor

connector.

4. Set the ohmmeter to the R x 1K scale.

5. Touch the ohmmeter test leads to the

oven temperature sensor connector pins.

The meter should indicate as shown in the

chart below.

Door Switch

Latch Switch

Motor

Temperatures

(

°F

)

Temperatures

(

°C

)

Resistance

(

Ω

)

32 0 1000

7 5 2 5 1100

200 9 5 1350

250 120 1450

350 175 1650

4 5 0 230 1850

550 290 2050

650 350 2240

865 465 2630

900 480 2700

5-4

COOLING FAN MOTOR

Refer to page 4-17 for the procedure for servic-

ing the cooling fan motor.

1. Unplug range or disconnect power.

2. Turn off gas supply to range.

3. Disconnect one of the wires from the cool-

ing fan motor.

4. Set the ohmmeter to the R x 1 scale.

5. Touch the ohmmeter test leads to the

cooling fan motor terminals. The meter

should indicate between 3 and 6 Ω.

WARNING

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before operating.

Failure to do so can result in death or electrical shock.

OVEN TOD

Refer to page 4-18 for the procedure for ser-

vicing the oven TOD.

1. Unplug range or disconnect power.

2. Turn off gas supply to range.

3. Disconnect the wires to the oven TOD

terminals.

4. Set the ohmmeter to the R x 1 scale.

5. Touch the ohmmeter test leads to the

oven TOD terminals. The meter should

indicate a closed circuit (0 Ω).

5-5

WARNING

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before operating.

Failure to do so can result in death or electrical shock.

GAS DISTRIBUTION VALVE

Refer to page 4-4 for the procedure for servic-

ing the gas valves.

To test a gas valve, use a low-pressure ma-

nometer, and measure the inlet and outlet pres-

sure across the valve. There should be no pres-

sure drop. If there is a pressure drop, the valve

should be replaced.

GAS VALVE

Refer to page 4-19 for the procedure for ser-

vicing the gas distribution valve.

1. Unplug range or disconnect power.

2. Turn off gas supply to range.

3. Remove the storage drawer. NOTE: You

can access the gas distribution valve from

inside the drawer area.

4. Disconnect the wires from the gas distri-

bution valve terminals.

5. Set the ohmmeter to the R x 1 scale.

6. Touch the ohmmeter test leads to the

indicated gas distribution valve terminals.

The meter should read as follows:

Terminal 1 (red) to terminal 2 (orange)

= 216 Ω ±30.

Terminal 2 (orange) to terminal 3 (blue)

= 216 Ω ±30.

Orange

Blue

Red

5-6

CLOCK

KEYPAD LAYOUT

1234567891011121314151617181920

BAKE

BROIL

CLEAN

TEMP UP

TEMP DOWN

COOK TIME

STOP TIME

TIMER SET

TIMER OFF

CLOCK

OVEN LIGHT

HOUR UP

MINUTE UP

HOUR DOWN

MINUTE DOWN

START

OFF/CANCEL

5-7

DISPLAY BOARD & CONNECTOR PINOUTS

5-8

— NOTES —

6-1

DIAGNOSTICS & TROUBLESHOOTING

DIAGNOSTICS

• All units that have failed during the first few

days of use should be checked for loose

connections, or miswiring.

• All checks should be made with a meter

having a sensitivity of 20,000 ohms-per-volt,

or greater.

FAILURE/ERROR DISPLAY CODES

• All diagnoses of this range must begin with a

normal check of the line voltage, blown fuses,

and failed components.

6-2

HIDDEN EOC FUNCTIONS

The user activates all hidden EOC functions by

pressing and holding the appropriate key for 5

seconds. The chart shows the hidden func-

tions or features.

HIDDEN FUNCTIONS KEY

Temperature calibration offset Bake

°Fto°C Broil

Recall last failure code Off/Cancel

Disable/enable cycle end audible

signal Cook Time

Disable/enable reminder signal Timer Set

Disable/enable valid data entry

signals Stop Time

1. Press and hold the BAKE keypad for five (5)

seconds. The current offset, if any, will be

shown in the 3-digit display. CAL is shown

in the 4-digit display (3 digits on right).

2. Pressing the TEMP keypad “up” arrow (s)

adjusts the temperature in 5.6°C (10°F)

increments in the following sequence: Cel-

sius: 0°, 5.6°, 11.1°, 16.7°,–16.7° –11.1°,

–5.6°, 0°, (Fahrenheit: 0°, 10°, 20°, 30°,

–30°, –20°, –10°, 0°), and so on.

3. Press the START/ENTER keypad to acti-

vate the desired temperature adjustment. If

the START/ENTER keypad is not pressed

within 5 minutes, the adjustment is ignored.

4. BAKE temperature adjustment cannot re-

sult in operating temperatures higher than

274°C (525°F), or lower than 77°C, (1 70°F),

as measured at oven cavity center.

5. Once the BAKE temperature has been ad-

justed, BROIL temperatures are automati-

cally offset to the same degree.

6. The CLEAN temperature is also offset au-

tomatically when the BAKE temperature is

adjusted. If the BAKE temperature has been

raised, the CLEAN temperature is offset

+3°C (+5°F). If the BAKE temperature has

been lowered, the CLEAN temperature is

offset –3°C (–5°F).

TEMPERATURE ADJUSTMENT

6-3

EZ354

Test Mode: Available for the first 60 seconds after power up.

Enter the Test Mode by pressing:

CANCEL

START

Any system or control failures will be displayed within 2 seconds.

NORMAL DISPLAY ERROR DISPLAY

Exit the Test Mode by pressing the OFF/CANCEL key.

To recall the last error code, press the OFF/CANCEL key for 5 seconds.

Pressing the indicated keys will show the following displays:

Convection

Bake

Custom

Broil

Temp +

Temp –

WILL CYCLE LATCH MOTOR

EXIT TEST MODE

WILL CHECK BUZZER

Auto Clean

Min +

Clock

OFF/CANCEL

Hidden Functions

Holding the appropriate key for 5 seconds will activate the hidden function:

BAKE Temperature Calibration Offset

BROIL Temperature Scale Selection (°F / °C)

OFF/CANCEL Recalls The Last Failure Code

START/ENTER Software Revision Number

TIMER SET Disables/Enables Timer Reminder Signals

COOK TIME Disables/Enables Cycle End Signals

STOP TIME Disables/Enables Valid Date Entry Signals

6-4

TROUBLESHOOTING CHART

PROBLEM SOLUTION

Oven will not operate. Electronic oven control is not set prop-

erly.

A delay start has been programmed.

Reset the oven control (see the Use &

Care Guide for instructions describ-

ing the function you are operating).

Range is not plugged in.

A household fuse or circuit breaker

has opened.

Burner ports are clogged.

Burner fails to light.

Burner flames are uneven. Burner ports are clogged. Clean burner ports with straight pin.

POSSIBLE CAUSE

Wait for the start time to be reached.

Plug power cord into a live AC outlet.

Replace fuse or reset the breaker.

Clean burner ports with straight pin.

Burner flames lift off ports, are yel-

low, or are noisy when turned off.

Adjust air shutters for bake or broil

burners.

Top burner ports are clogged. Clean

or replace burner.

The air-to-gas mixture is incorrect.

Burner is wet.Burner makes “popping” noise when

on.

It is normal for all four burners to

spark briefly when:

• A draft is blowing on the burners.

• A very large pot on burner causes

flame to be unstable.

• The burner is turned on but has not

ignited.

Continuous sparking may be caused

when:

• A switch contact is wet.

• There is a faulty spark module.

• The wall outlet wiring is not

correct.

Burners spark.

Allow burner to dry.

Allow switch to dry.

Replace the spark module.

Rewire wall outlet.

Control knob will not turn. Press in on the knob before turning. If knob is still hard to turn, replace the

gas valve.

The self-clean cycle will not oper-

ate.

A delay start time has been pro-

grammed.

The cooling fan is not running.

Wait for the start time to be reached.

Check the cooling fan wiring.

Test the control panel shutdown switch.

Replace the motor.

“PF” shows on the display. There has been a power failure. Reset the clock.

A failure code (E3, F1, etc.) is show-

ing on the display.

Press the CANCEL/OFF keypad. If the code does not disappear, refer

to page 6-1, and identify the cause of

the error message to help you correct

the problem.

The keypads do not operate. The Control Lock has been set. Press and hold the Control Lock key-

pad for 5-seconds to unlock the key-

pads.

The range is not properly grounded.

7-1

WIRING DIAGRAM & STRIP CIRCUITS

WIRING DIAGRAM

P4-4 BK/W

P4-5

P3-1

P3-2

P2-1

P2-4

P4-1

N.O.

COM

DOOR LATCH

SWITCH

LATCH DRIVE

P3-3

P3-4

P3-6

P3-7

P2-2

P4-3

OVEN

TEMP

SENSOR

SURFACE BURNER

IGNITION SWITCHES

K-4

K-3

K-2

K-1

LATCH RELAY

OVEN LIGHT RELAY

BAKE RELAY

BROIL RELAY

P4-7 GY

COOLING

FAN MOTOR

K-8

COOLING

FAN RELAY

DSI

10 9 2 14365

SURFACE IGNITORS GND

BAKE BROIL

OVEN LIGHT 1

OVEN LIGHT 2

CONTROL TOD

96.1

°±

(205

°±

OVEN CONTROL

TRANSFORMER

DOOR

SWITCH

N.O.

COM

GND

COOLING FAN TOD

°±

(158

°±

RBAKE SOLENOID

BROIL SOLENOID

SOR

GND

OVEN TOD

()

120

+10

-0

248

+18

-0

Tech Sheet #9757668

7-2

STRIP CIRCUITS

CLEAN

BAKE

7-3

BROIL

SURFACE BURNER

OVEN LIGHT

7-4

CONTROL POWER

PRODUCT SPECIFICATIONS

AND

WARRANTY INFORMATION SOURCES

IN THE UNITED STATES:

FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL:

FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER’S HOME CALL:

THE TECHNICAL ASSISTANCE LINE: 1-800-253-2870

HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN

AUTHORIZED SERVICER

FOR LITERATURE ORDERS:

PHONE: 1-800-851-4605

FOR TECHNICAL INFORMATION AND SERVICE POINTERS:

www.servicematters.com

IN CANADA:

FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL:

1-800-461-5681

FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER’S HOME CALL:

THE TECHNICAL ASSISTANCE LINE: 1-800-488-4791

HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN

AUTHORIZED SERVICER

FOR WHIRLPOOL PRODUCTS: 1-800-253-1301

FOR KITCHENAID PRODUCTS: 1-800-422-1230

FOR ROPER PRODUCTS: 1-800-447-6737

ION

FRNTPGSP 8178455 Whrlpl P GAS RANGE KR 35

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