54 24 0478d1 5334 86900 Catalog

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BULLETIN NO.

SERVICE PARTS LIST

54-24-0478

SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS

LIGHT CHIPPER HAMMER
STARTING
CATALOG NO.
5334
881D
SERIAL NO.
00

REVISED BULLETIN

DATE

54-24-0477

May '99

WIRING INSTRUCTION

58-01-1555

0

EXAMPLE:
Component Parts (Small #) Are Included
When Ordering The Assembly (Large #).

%SEE BACK PAGE OF THIS BULLETIN
FOR ADDITIONAL LUBRICATION
AND SERVICE NOTES

FIG.
4
7
13
15
16
19
20
21
24
26
27
29
«31
32
33
34
36
39A
39B

PART NO.
02-04-0847
02-04-1525
05-59-0100
05-77-0100
05-81-0920
06-81-1805
06-82-7252
06-82-7425
06-95-6290
10-75-2760
10-98-5316
12-20-3305
14-20-0726
16-50-1261
18-50-0260
22-18-0870
22-22-1480
31-17-0260
31-17-0265

DESCRIPTION OF PART
NO. REQ.
Ball Bearing
(1)
Ball Bearing
(1)
Pivot Nut
(1)
Pivot Bolt
(1)
M6 x 1.0 x 120 Pan Hd. Slt. Tapt. T-27 (4)
Special Screw
(2)
8-32 x 3/8" Pan Hd. Slt. Tapt. T-20
(4)
8-16 x 2" Pan Hd. Slt. Plast. T-20
(2)
M5 x 2.24 x 18 Pan Hd. Slt. PT T-20
(7)
Milwaukee Label
(1)
Product Label
(1)
Service Nameplate Kit
(1)
Remote Trigger Speed Control
(1)
120 Volt Armature
(1)
120 Volt Field
(1)
120 V Carbon Brush (2) Kit
(1)
Brush Carrier Assembly
(1)
Lower Cord Clamp
(1)
Upper Cord Clamp
(1)

FIG.
40
41
«42
47
50
«51
«52
53
54
55
56
59
80
87
88
89
92
93
110
123

PART NO.
22-64-0785
23-52-1550
23-66-2160
28-90-0280
31-15-0430
31-44-1955
31-44-1960
31-50-0530
31-55-0240
31-55-0250
31-55-0225
34-60-3620
42-96-0130 l
43-87-0030
43-87-0040
43-87-0060
14-46-1001
44-52-0580
45-88-8555
44-76-0210

DESCRIPTION OF PART
Cord
Brush Spring
Speed Control Switch
Upper Handle Mount
Motor Cover
Left Handle Half
Right Handle Half
Motor Housing
Left Shroud
Right Shroud
Belly Shroud
Retaining Ring
Bearing Cup
Isolation Bellows
Pivot Isolator
Isolation Module Assembly
Foam Slug Kit (Bag of 10)
Handle Cushion
Rubber Washer
Cord Protector

NO. REQ.
(1)
(2)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(2)
(1)
(1)
(1)
(2)
(1)

MILWAUKEE ELECTRIC TOOL CORPORATION
13135 W. LISBON RD., BROOKFIELD, WI 53005
Drwg. 1

NOTE: USE OIL
ON ALL AREAS
TO BE PRESS FIT

Assemble Thrust Washers
#107 and Belleville Spring
Washers #78 into Intermediate
Housing #46 as illustrated.

FASTENER TORQUE SPECIFICATIONS (IN./LBS.)
SEATING TORQUE
FIG. NO.
MINIMUM
MAXIMUM
14
120
140
_______________________________________________________________
15
20
25
______________________________________________________________
16
30
35
________________________________________________________________
19
30
35
_______________________________________________________________
20
25
30
______________________________________________________________
21
20
25
______________________________________________________________
22
25
30
________________________________________________________________
BARREL
30
35
________________________________________
23
CRANKCASE
COVER
25
30
___________________________________________
HANDLE HALVES
20
25
AND
SHROUDS
24 ________________________________________
CUSHION GRIP
10
15
___________________________________________
25
35
45

22-18-0870 CARBON BRUSH SERVICE KIT
THIS KIT CONTAINS:
2
--------------Carbon Brush

● 14-46-9070 1-1/2" HAMMER SERVICE KIT
THIS KIT CONTAINS:
1
31-12-0270
Cap-Cover
1
34-40-4310
Rubber Damping Washer
1
34-40-4320
Seal-Cover
1
34-40-4330
O-Ring
3
34-40-4350
O-Ring
1
42-96-0130
Bearing Cup
1
43-44-0970
Gasket
1
45-06-0540
Dust Seal-Hex
1
49-08-5250
6 Oz. Tube "S" Grease

%SEE BACK PAGE
OF THIS BULLETIN
FOR ADDITIONAL
LUBRICATION
AND SERVICE NOTES

FIG.
1
2
3
5
9
10
14
17
18
22
23
28
44
45
46
48
49
61
63
64
65
66
69
72
73
74
78
81
84
91
94
95
98
100
101
102
104
106
107
108
109
113
115
116
« 117
120
121

PART NO.
31-01-0030
45-60-0615
02-02-0250
02-04-0911
02-50-2470
02-50-4020
05-74-0670
06-65-0828
06-65-1660
06-82-8842
06-95-6280
34-60-2580
28-14-2285
28-20-1325
28-50-6445
14-52-0020
31-12-0270 ●
34-40-1375
34-40-4310 ●
34-40-4320 ●
34-40-4330 ●
34-40-4350 ●
34-80-5090
14-09-0150
38-50-6060
40-50-8420
40-50-8590
42-98-0240
43-44-0970 ●
44-20-0222
44-60-1400
44-62-0210
44-82-0170
44-94-0395
49-62-0095 ●
45-06-0560
45-56-2610
45-88-5176
45-88-8520
45-88-8530
45-88-8535
45-88-8730
06-14-0040
42-16-0150
14-34-0516
44-86-0620
31-44-2020

DESCRIPTION OF PART
NO. REQ.
Grease Displacer
(2)
Spindle Support
(1)
1/4" Steel Ball
(1)
Ball Bearing
(1)
Needle Bearing
(1)
Needle Bearing
(1)
M6 x 1.0 x 70 Skt. Hd. Cap Screw T-27 (4)
Groove Pin
(1)
Dowel Pin
(1)
8-32 x 3/8" Pan Hd. Slt. Taptite T-20
(1)
M4 x 0.7 x 14 Pan Hd. Slt. Taptite T-20 (6)
External Retaining Ring
(1)
Crankcase
(1)
Crankcase Cover
(1)
Intermediate Housing
(1)
Nose Assembly
(1)
Cap-Cover
(1)
O-Ring
(1)
Rubber Damping Washer
(1)
Seal-Cover
(1)
O-Ring
(1)
O-Ring
(3)
Retaining Ring-Beveled
(1)
Crankshaft Assembly
(1)
Spindle
(1)
Bit Lock Spring
(1)
Belleville Spring
(2)
Barrel
(1)
Gasket
(1)
Bit Lock
(1)
Wrist Pin
(1)
Piston
(1)
Ram
(1)
Connecting Rod Assembly
(1)
Dust Seal-Hex (5/pkg.)
(1)
Oil Seal
(1)
Striker
(1)
Felt Seal
(1)
Thrust Washer
(2)
Barrel Thrust Washer
(1)
Striker Cushion Washer
(1)
Wave Washer
(1)
Hex Head Bolt-Special
(1)
Side Handle Band
(1)
Side Handle Assembly
(1)
Band Retainer
(1)
Side Handle Housing
(1)

61-10-0670

Nose Service Tool

%SEE BACK PAGE OF THIS BULLETIN
FOR ADDITIONAL LUBRICATION
AND SERVICE NOTES

BULLETIN No. 54-24-0478 May '99
PAGE 2 OF 2
LUBRICATION NOTES: (TYPE "S" GREASE, NO. 49-08-5250)
Fill Piston #95 with grease and
assemble to Connecting Rod #100
with Wrist Pin #94. Front surface
of Piston to be free of grease.

Lubricate O-Ring #66
with grease.
Place 2.0 oz. grease here.

Place a total of 1.5 oz. grease
in the crankcase #44 above the barrel.
Place .5 oz. in left corner in barrel
and 1.0 oz. in the right.

Place
1.5 oz.
grease in bottom
of crankcase prior to
installing crankshaft
assembly.

FRONT OF CRANKCASE

Seal to be installed with
garter spring to left as shown.
Dip Felt Washer #106 into light oil.
Press Oil Seal #102 and Felt Washer
into Nose #48 to dimension shown
using Nose Service Tool
61-10-0670.
Lightly grease
Spring #74 and
bit lock #92.

Place 1.0 oz. grease in
lower clutch pinion cavity.

Lubricate O-Ring #66 with grease.
Install O-Ring onto Ram #98.
Assemble Ram into Barrel #81,
O-Ring end first. Set end Of Ram
flush with end of Barrel. Do not
Push Ram deep into Barrel.

INSERT SMALL
SCREW DRIVER
HERE

FIG.
54, 55, 56

54, 55

%NOTES

TO REMOVE BELLY SHROUD #56 FROM TOOL, INSERT SMALL
SCREW DRIVER INTO GROOVE BETWEEN BELLY AND SIDE
SHROUDS #54 AND #55, ABOUT 1/3 OF THE WAY FROM THE
MOTOR END, AS SHOWN. PRY OUT AND DOWN ON BOTH
SIDES OF THE TOOL.
TO INSTALL THE SIDE SHROUDS #54 AND #55, THE TOP HINGE
OF THE SHROUDS MUST BE COMPLETELY INTERLOCKED,
THEN THE BACK SIDE ROTATED CLOSED AROUND THE TOOL.

73

LUBRICATE ALL BORES IN SPINDLE #73 WITH A MEDIUM
COATING OF GREASE.

63, 108, 109

LUBRICATE RUBBER DAMPING WASHER #63, BARREL
THRUST WASHER #108 AND STRIKER CUSHION WASHER
#109 WITH A MEDIUM COATING OF GREASE BEFORE
ASSEMBLY.

10, 100

PRESS NEEDLE BEARING #10 IN ROD #100 SO THAT THE
SAME AMOUNT STICKS OUT ON BOTH SIDES OF THE ROD,
AS SHOWN.

9, 44

PRESS NEEDLE BEARING #9 INTO CRANKCASE #44, FLUSH
WITH TOP OF BORE, AS SHOWN.

81
48, 73

48, 73, 102

LIGHTLY GREASE INSIDE OF BARREL #81 BEFORE ASSEMBLY.
SMALL OUTSIDE DIAMETER OF SPINDLE #73 IS TO BE
LUBRICATED WITH A LIGHT COAT OF GREASE BEFORE
ASSEMBLING THE NOSE ASSEMBLY #48 TO THE TOOL.
NOSE ASSEMBLY #48 MUST BE PLACED SQUARELY OVER
SPINDLE #73, WHEN ASSEMBLING, TO PREVENT DAMAGE TO
OIL SEAL #102.

14, 19, 20, 23 FASTENERS #14, #19, #20 AND #23 ARE TO BE RE-ASSEMBLED
USING BLUE LOCTITE.
48, 102

LUBRICATE BORE IN NOSE ASSEMBLY #48 BEFORE
PRESSING OIL SEAL #102 INTO PLACE.

61, 66

LUBRICATE O-RINGS #61 AND #66 WITH GREASE.

69
4, 50, 80

INSTALL BEVEL SNAP RING #69 WITH BEVEL SIDE UP.
PLACE BEARING CUP #80 ON SMALL ARMATURE BEARING
#4 BEFORE INSTALLING MOTOR COVER #50.

41

BRUSH SPRINGS #41 ARE TO BE WOUND 1/2 TURN TO
ENGAGE BRUSHES.

4

RUBBER SEAL SIDE OF BALL BEARING #4 TO FACE FAN.

95, 98

FACES OF PISTON #95 AND RAM #98 ARE TO BE FREE OF
GREASE.



---

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File Type                       : PDF
File Type Extension             : pdf
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PDF Version                     : 1.4
Linearized                      : No
Create Date                     : 1999:11:30 14:51:19
Producer                        : Acrobat Distiller 4.0 for Windows
Subject                         : 
Author                          : asikora
Creator                         : Adobe PageMaker 6.0
Title                           : 54-24-0478d1-5334
Modify Date                     : 1999:11:30 14:51:28-06:00
Page Count                      : 4

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