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2014-10-17
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A-1 Unilet® Conduit Bodies and Boxes Form 35 Compression Page Description 2-16 Form 35® Malleable Iron, and Form 85™ Aluminum, FM7™, FM8® and FM9™ Grayloy™, FM7™ Aluminum Conduit Outlet Bodies 2-6 Form 35 Bodies Covers/Gaskets and Dimensions 7-11 Form 85 Bodies Covers/Gaskets and Dimensions 12-16 FM7 Series Bodies/Covers/Gaskets and Dimensions 17-20 FM8 Series Bodies/Covers/Gaskets and Dimensions 21-24 FM9 Series Bodies/Covers/Gaskets and Dimensions 25-32 Mogul Malleable Iron and Aluminum Conduit Outlet Bodies– NEC 6x8x Series and LL, LR and T 25 Features 26 Bodies and Covers 27 Bending Radii and Bending Space 28-31 NEC 6x8x Pull Charts and Dimensions 32 Wiring Capacity Tables 33 LBD and LBDN Malleable Iron and Aluminum Pulling Unilets 33 Features; Bodies, Covers and Dimensions; Wiring Capacity Tables JB Conduit Outlet Boxes Features 34-35 JBX, JBDX, JBLX Boxes, Covers, Fixture Hangers, and Accessories 35 Dimensions and Wiring Capacity Tables 36-37 GS Conduit Outlet Boxes 36 Features 36-37 GS Boxes, Covers, Fixture Hangers, Gaskets, and Accessories 37 Dimensions and Wiring Capacity Tables 38 SEH Conduit Outlet Boxes 38 Features; SEH Boxes, Covers and Dimensions; Wiring Capacity Tables 39 Pull Boxes with Threaded Hubs & Covers 40-41 Big Bend™ Cast Pulling Elbow 40 Features 41 Bending Radii and Dimensions A Effective September, 2005 Copyright 2005 34-35 34 800-621-1506 www.appletonelec.com PAGE 1 A-2 Form 35® Unilet® Conduit Outlet Bodies For use with Rigid Steel, Rigid Aluminum, IMC, and EMT Conduit. Applications Serve as pulling fittings. Make bends in conduit system. Provide openings for splicing. Connect and change direction of conduit runs. Allow connections for branch runs. Permit access to conductors for maintenance. • • • • • • Form 35 Features: Unilet® conduit outlet bodies Roomy interiors: more wiring space. Smooth, rounded integral bushings in hubs protect conductor insulation. Accurately tapped, tapered threads for tight, rigid joints and excellent ground continuity. • • • Features: Form 35® ❹ Form 35 malleable iron Unilets: high tensile strength and ductility. High corrosion-resistance, high impact and shock resistance. Exclusive built-in easy-pulling rollers in type C (1-1/4” thru 4”) and type LB (1-1/4” thru 4”)– eliminate damage when cable is pulled through hubs. Sizes with flat-back design ideal where fitting is mounted flat against surface. Complete line of conduit bodies, covers and receptacles. Blank covers domed for extra wiring space. ❹ Form 35 Malleable. 2” Type LB with rollers shown. • Form 35 • • • Standard Materials • Form 35 Unilet conduit outlet bodies: malleable iron. • Covers: blank– malleable iron, steel and aluminum. Duplex grounding receptacle– phenolic. Lamp receptacle– porcelain. Wiring device and switch covers– aluminum. Cover screws: stainless steel. Gaskets: neoprene or composition fiber. • Standard Finishes A • Malleable iron bodies: triple-coat– (1) zinc electroplate, (2) dichromate, and (3) epoxy powder coat. Covers: steel: zinc electroplate. Malleable iron: triple-coat– (1) zinc electroplate, (2) dichromate, and (3) epoxy powder coat. • Effective September, 2005 Copyright 2005 PAGE 2 Compliances UL Standard 514A. Federal Spec. W-C-586B. Suitable for classified location use in Class I, Division 2 areas, if installed in compliance with NEC 501-4(b). Appleton malleable iron products conform to ASTM A47-77, Grade 32510, which has the following properties: tensile strength, 50,000 psi; yield, 32,000 psi; and elongation, 10%. Appleton aluminum products are produced from a high strength copper-free (4/10 of 1% max.) alloy. Appleton Grayloy-iron products are a gray iron alloy with tensile strength similar to ASTM-A48 Class 30A (30,000 psi tensile), and with a Brinell hardness of approximately 180BH. • • • • • • Product Cross Reference • For explosionproof conduit outlet bodies and boxes, see Cat. Section J. • For Mogul Unilets , see pages A-17 ® through A-24. 800-621-1506 www.appletonelec.com A-3 Form 35® Malleable Iron Unilet® Conduit Outlet Bodies Threaded Type for use with Rigid Metal Conduit and IMC; Compression Type for use with Threadless Rigid Metal Conduit. Appleton Form 35® Threaded Type Conduit Bodies C NOTE: Refer to page A-16 for Wiring Capacity Tables E LB LL LR Hub Size (in.) 3/4 1 1/2 C50-M C75-M C100-M E50-M E75-M E100-M LB50-M LB75-M LB100-M LL50-M LL75-M LL100-M LR50-M LR75-M LR100-M 1-1/4 1-1/2 2 C125-M◊ C150-M◊ C200-M◊ E125-M E150-M — LB125-M◊ LB150-M◊ LB200-M◊ LL125-M LL150-M LL200-M LR125-M LR150-M LR200-M 2-1/2 3 3-1/2 4 C250-M◊ C300-M◊ C350-M◊ C400-M◊ — — — — LB250-M◊ LB300-M◊ LB350-M◊ LB400-M◊ LL250-M LL300-M LL350-M LL400-M LR250-M LR300-M LR350-M LR400-M 5 6 — — — — LB500-M LB600-M — — — — LRL* T TA TB X Hub Size (in.) 1/2 3/4 1 LRL50-M LRL75-M LRL100-M T50-M T75-M T100-M TA50-M TA75-M TA100-M TB50-M TB75-M TB100-M X50-M X75-M X100-M 1-1/4 1-1/2 2 LRL125-M LRL150-M LRL200-M T125-M T150-M T200-M — — — TB125-M TB150-M TB200-M X125-M X150-M X200-M 2-1/2 3 3-1/2 4 — — — — T250-M T300-M T350-M T400-M — — — — — — — — — — — — *LRL Unilets have double opening and are furnished with one steel cover, assembled. ◊ Catalog numbers having patented roller feature, all others do not. Back Style for Form 35 Unilet conduit body sizes (inches) Compression Type—For use with Threadless Rigid Metal Conduit LB LRL* T 1/2 3/4 1 LB50N-M LB75N-M LB100N-M Effective September, 2005 Copyright 2005 LRL50N-M LRL75N-M LRL100N-M T50N-M T75N-M T100N-M Flat Back Round Back C, LB E LL, LR, T TB X 1/2 - 2 1/2 - 1-1/2 1/2 - 2 1-1/4, 1-1/2 1/2 - 1 2-1/2 and up 1-1/4 and up 2-1/2 and up 1/2, 3/4, 1, 2 1-1/4 and up All TA Unilets are round back design. All Compression Type are flatback design. 800-621-1506 www.appletonelec.com PAGE 3 A Hub Size (in.) Unilet Body A-4 Covers and Gaskets for Form 35® Unilet® Conduit Outlet Bodies Covers Furnished with Stainless Steel Fastening Screws. Appleton Form 35® Covers and Gaskets Size Blank Stamped Steel NOTE: Refer to page A-16 for Wiring Capacity Tables. Blank Cast Malleable Neoprene Composition Fiber Domed: 1/2” - 3” Flat: 1/2” - 2” Flat: 3-1/2” - 6” Domed: 2-1/2” - 4” K50 K75 K100 K50-CM K75-CM K100-CM GK50-N GK75-N GK100-N GK50-V GK75-V GK100-V 1-1/4 1-1/2 2 K125 & 150 K125 & 150 K200 K125 & 150-CM K125 & 150-CM K200-CM GK125-150-N GK125-150-N GK200-N GK125-150-V GK125-150-V GK200-V 2-1/2 3 3-1/2 4 K250 K250 K350 K350 K250 K250 K350 K350 GK250-300-N GK250-300-N GK350-400-N GK350-400-N GK-250-300-V GK-250-300-V GK-350-400-V GK-350-400-V Form 35 Body Size (in.) 1/2 3/4 1 & & & & 300 300 400 400 K500 K600 5 6 & & & & Tear out inner perforated section to convert to “open type” gasket. 300-CM 300-CM 400-CM 400-CM — — GK500-SN† GK600-SN† † Not perforated Wiring Device Covers Lamp Receptacle with 1-1/2” Shade Holder Groove. Porcelain, 600 Watt, 600 Volt Rating Device Cover for Interchangeable (Despard) Wiring Devices, Cast Aluminum with Mounting Strap Switch Cover for Interchangeable (Despard) Devices, Cast Aluminum with Gasket and Steel Mounting Strap Form 35 Body Size (in.) Form 35 Body Size (in.) Cat. No. Form 35 Body Size (in.) Cat. No. 1/2 KWD50-A 3/4 KVS75-A 1/2 3/4 Cat. No. KLR50 KLR75 A Effective September, 2005 Copyright 2005 PAGE 4 800-621-1506 www.appletonelec.com A-5 Dimensions: Form 35® Malleable Iron Unilet® Conduit Outlet Bodies Threaded Type for use with Rigid Metal Conduit and IMC; Compression Type for use with Threadless Rigid Metal Conduit. Types A, C, TA, TB Types A, C, TA, TB Types E, LB, LL, LR, LRL Types T, X Fraction/Decimal Equivalents (Inches) Fraction Decimal Fraction Decimal Fraction Decimal Fraction Decimal 1/16 1/8 3/16 1/4 5/16 3/8 7/16 1/2 9/16 5/8 11/16 3/4 0.56 0.63 0.69 0.75 13/16 7/8 15/16 1 0.06 0.13 0.19 0.25 0.31 0.38 0.44 0.50 0.81 0.88 0.94 1.00 Threaded Type Dimensions in Inches Hub Size A B C D E F G H J K L M N P 1/2 3.94 1.31 1.44 5.38 2.69 2.00 2.13 3.94 4.63 1.75 .63 1.19 3.16 1.00 3/4 4.63 1.56 1.69 6.06 2.88 2.19 2.31 4.44 5.38 2.00 .75 1.38 3.78 1.22 1 5.38 1.81 1.94 7.13 3.38 2.56 2.69 5.13 6.25 2.25 .94 1.69 4.53 1.47 1-1/4 7.19 2.50 2.56 9.19 4.50 3.50 3.56 7.06 8.19 2.56 1.19 2.00 6.00 2.00 1-1/2 7.19 2.50 2.75 9.19 4.50 3.50 3.75 6.81 8.19 2.75 1.38 2.38 6.00 2.00 2 9.50 3.13 3.38 11.63 5.25 4.19 4.63 8.94 10.56 3.38 1.63 2.94 8.06 2.56 2-1/2 12.25 4.31 3.88 15.13 7.19 5.75 5.25 11.88 13.69 3.88 1.81 3.38 10.63 3.69 3 12.25 4.31 4.63 15.13 7.19 5.75 6.00 11.56 13.69 4.63 2.19 4.13 10.63 3.69 3-1/2 14.88 5.50 5.19 18.13 8.75 7.13 6.81 14.00 16.50 5.19 2.50 4.75 13.13 4.88 4 14.88 5.50 5.56 18.13 8.75 7.13 7.19 13.75 16.50 5.56 2.75 5.13 13.13 4.88 5 6 18.25 23.00 7.25 8.63 7.00 8.69 9.00 10.69 16.88 21.06 20.25 25.00 3.38 3.94 6.50 7.56 16.25 21.00 6.50 7.81 Types LB, LRL Type T Compression Type Dimensions in Inches A B C D E F G H J K L M N P 1/2 3.94 1.31 1.44 6.06 2.38 2.38 2.50 4.31 5.00 1.75 .63 1.31 3.16 1.00 3/4 4.63 1.56 1.69 6.81 2.69 2.69 2.81 4.81 5.75 2.00 .75 1.63 3.78 1.22 1 5.38 1.81 1.94 7.63 2.94 2.94 3.06 5.38 6.50 2.25 .94 1.88 4.53 1.47 Effective September, 2005 Copyright 2005 A Hub Size 800-621-1506 www.appletonelec.com PAGE 5 A-6 Wiring Capacity: Form 35® Conduit Bodies and Covers Combine Body and Cover Capacities for Total usable Capacity per NEC 370-6(a)(1) Form 35® Malleable Iron Bodies and Covers: Threaded and Compression Capacity in Cubic Inches Hub Size (In.) C E LB LL LR LRL T TA TB X Stamped Cover Cast Cover 1/2 3/4 4.5 7.5 4.5 7.5 4.5 7.5 4.5 7.5 5.0 8.8 6.0 9.5 4.3 7.0 4.3 7.0 6.0 9.5 0.5 0.8 0 0.3 1 1-1/4 1-1/2 12.5 35.0 35.3 12.5 29.3 32.5 12.5 32.3 35.3 12.5 32.0 35.3 14.3 34.8 40.0 15.0 33.0 36.0 15.0 — — 13.0 35.0 35.3 15.0 31.5 40.0 1.0 2.5 2.5 0.5 0.8 0.8 2 2-1/2 75.0 143.0 — — 73.0 139.0 73.0 140.5 85.0 — 71.0 146.0 — — 71.0 — 71.0 — 6.5 18.0 1.5 30.0 3 3-1/2 180.0 303.0 — — 177.0 300.0 175.0 300.0 — — 185.0 314.0 — — — — — — 18.0 — 30.0 50.0 4 5 6 340.0 — — — — — 330.0 756.0 1328.0 330.0 — — — — — 345.0 — — — — — — — — — — — — — — 50.0 — — A Effective September, 2005 Copyright 2005 PAGE 6 800-621-1506 www.appletonelec.com Form 85™ Unilet® Conduit Outlet Bodies A-7 For use with Rigid Steel, Rigid Aluminum, IMC, and EMT Conduit. Applications Serve as pulling fittings. Make bends in conduit system. Provide openings for splicing. Connect and change direction of conduit runs. Allow connections for branch runs. Permit access to conductors for maintenance. • • • • • • Form 85 ❺ Form 85 Aluminum Conduit Body with Stamped Aluminum Cover. 2” Type C shown. Features: Unilet® conduit outlet bodies Roomy interiors: more wiring space. Smooth, rounded integral bushings in hubs protect conductor insulation. Accurately tapped, tapered threads for tight, rigid joints and excellent ground continuity. • • • Features: Form 85™ ❺ Form 85 aluminum Unilets: copperfree aluminum (max. 4/10 of 1% copper content). Lightweight, high corrosion resistance. Self-oxidizing, self-renewing. Lightweight aluminum facilitates shipping, handling and installing. Sizes with flat-back design ideal where fitting is mounted flat against surface. Complete line of conduit bodies, covers and receptacles. Blank covers domed for extra wiring space. • • • • Standard Materials • Unilet conduit outlet bodies: alumi- num– copper-free (max. 4/10 of 1%). 1/2” thru 2”– pressure cast. 2-1/2” thru 4”– sand cast. Covers: blank– malleable iron, steel and aluminum. Duplex grounding receptacle– phenolic. Lamp receptacle– porcelain. Wiring device and switch covers– aluminum. Cover screws: stainless steel. Gaskets: neoprene or composition fiber. • • Standard Finishes coat. Effective September, 2005 Copyright 2005 • • • • • • Product Cross Reference • For explosionproof conduit outlet bodies and boxes, see Cat. Section J. • For Mogul Unilets , see pages A-17 A • Aluminum bodies: epoxy powder coat. • Stamped aluminum covers: natural finish. • Cast aluminum covers: epoxy powder Compliances UL Standard 514A. Federal Spec. W-C-586B. Suitable for classified location use in Class I, Division 2 areas, if installed in compliance with NEC 501-4(b). Appleton malleable iron products conform to ASTM A47-77, Grade 32510, which has the following properties: tensile strength, 50,000 psi; yield, 32,000 psi; and elongation, 10%. Appleton aluminum products are produced from a high strength copper-free (4/10 of 1% max.) alloy. Appleton Grayloy-iron products are a gray iron alloy with tensile strength similar to ASTM-A48 Class 30A (30,000 psi tensile), and with a Brinell hardness of approximately 180BH. ® through A-24. 800-621-1506 www.appletonelec.com PAGE 7 A-8 Form 85™ Aluminum Unilet® Conduit Outlet Bodies Threaded Type for use with Rigid Metal Conduit and IMC. Setscrew Type for use with Electrical Metal Tubing (EMT). Appleton Form 85™ Conduit Bodies: Threaded/SetScrew Type C NOTE: Refer to page A-16 for Wiring Capacity Tables E Hub Threaded Size (in.) Type Setscrew Type Threaded Type 1/2 3/4 1 C50-A C75-A C100-A C50T-A C75T-A C100T-A E50-A E75-A E100-A 1-1/4 1-1/2 2 C125-A C150-A C200-A C125T-A C150T-A — 2-1/2 3 3-1/2 4 C250-A C300-A C350-A C400-A — — — — LB Setscrew Type LL Threaded Setscrew Type Type LR Threaded Type Setscrew Type Threaded Type Setscrew Type E50T-A — — LB50-A LB75-A LB100-A LB50T-A LB75T-A LB100T-A LL50-A LL75-A LL100-A LL50T-A LL75T-A LL100T-A LR50-A LR75-A LR100-A LR50T-A LR75T-A LR100T-A — — — — — — LB125-A LB150-A LB200-A LB125T-A LB150T-A LB200T-A LL125-A LL150-A LL200-A LL125T-A LL150T-A LL200T-A LR125-A LR150-A LR200-A LR125T-A LR150T-A LR200T-A — — — — — — — — LB250-A LB300-A LB350-A LB400-A — — — — LL250-A LL300-A LL350-A LL400-A — — — — LR250-A LR300-A LR350-A LR400-A — — — — T TB Threaded Type X Hub Threaded Size (in.) Type Setscrew Type Setscrew Type Threaded Setscrew Type Type 1/2 3/4 1 T50-A T75-A T100-A T50T-A T75T-A T100T-A TB50-A TB75-A TB100-A — — — X50-A X75-A X100-A — — — 1-1/4 1-1/2 2 T125-A T150-A T200-A — — — TB125-A TB150-A TB200-A — — — — — — — — — 2-1/2 3 3-1/2 4 T250-A T300-A T350-A T400-A — — — — — — — — — — — — — — — — — — — — Typical Form 85 Conduit Bodies with Setscrews. For use with Electrical Metal Tubing (EMT). Back Style for Form 85® A Unilet Body Flat Back Round Back C, LB, LL, LR, T TB E, X 1/2” – 2” 1-1/4”, 1-1/2” 1/2” – 1” 2-1/2” – 4” 1/2”, 3/4”, 1”, 2” All setscrew types are flatback design. Effective September, 2005 Copyright 2005 PAGE 8 800-621-1506 www.appletonelec.com A-9 Covers and Gaskets for Form 85™ Unilet® Conduit Outlet Bodies Covers Furnished with Stainless Steel Fastening Screws. Appleton Form 85™ Covers and Gaskets Size NOTE: Refer to page A-16 for Wiring Capacity Tables. Blank Stamped Aluminum Blank Cast Aluminum Domed: 1/2” - 3” Flat: 1/2” - 2” Flat: 3-1/2” - 4” Domed: 2-1/2” - 4” Form 85 Body Size (in.) 1/2 3/4 1 Neoprene Composition Fiber Tear out inner perforated section to convert to “open type” gasket. K50-A K75-A K100-A K50-CA K75-CA K100-CA GK50-N GK75-N GK100-N GK50-V GK75-V GK100-V 1-1/4 1-1/2 2 K125 & 150-A K125 & 150-A K200-A K125 & 150-CA K125 & 150-CA K200-CA GK125-150-N GK125-150-N GK200-N GK125-150-V GK125-150-V GK200-V 2-1/2 3 3-1/2 4 K250 K250 K350 K350 K250 K250 K350 K350 GK250-300-N GK250-300-N GK350-400-N GK350-400-N GK-250-300-V GK-250-300-V GK-350-400-V GK-350-400-V & & & & 300-A 300-A 400-A 400-A & & & & 300-CA 300-CA 400-CA 400-CA Wiring Device Covers Lamp Receptacle with 1-1/2” Shade Holder Groove. Porcelain, 600 Watt, 600 Volt Rating Device Cover for Interchangeable (Despard) Wiring Devices, Cast Aluminum with Mounting Strap Switch Cover for Interchangeable (Despard) Devices, Cast Aluminum with Gasket and Steel Mounting Strap Form 85 Body Size (in.) Cat. No. Form 85 Body Size (in.) Cat. No. Form 85 Body Size (in.) Cat. No. 1/2 3/4 KLR50 KLR75 1/2 KWD50-A 3/4 KVS75-A A Effective September, 2005 Copyright 2005 800-621-1506 www.appletonelec.com PAGE 9 A-10 Dimensions: Form 85™ Threaded and Setscrew, Unilet® Conduit Outlet Bodies, Aluminum Fraction/Decimal Equivalents (Inches) Fraction Types C, T, X Decimal 1/16 1/8 3/16 1/4 5/16 3/8 7/16 1/2 9/16 5/8 11/16 3/4 13/16 7/8 15/16 1 Types E, LB, LL, LR 0.06 0.13 0.19 0.25 0.31 0.38 0.44 0.50 0.56 0.63 0.69 0.75 0.81 0.88 0.94 1.00 Dimensions In Inches Hub Trade Size (In.) Pressure Cast Sand Cast A B C D E F G H J 1/2 3.94 1.31 1.38 4.75 2.56 2.00 2.06 3.50 4.31 3/4 4.63 1.56 1.63 5.63 3.00 2.25 2.44 4.13 5.13 1 5.38 1.81 1.88 6.69 3.50 2.63 2.81 4.88 1-1/4 7.19 2.50 2.75 8.56 3.50 3.88 1-1/2 7.19 2.50 2.75 8.56 3.50 2 9.50 3.13 3.44 10.81 2-1/2 12.25 4.31 3.88 15.13 3 12.25 4.31 4.63 15.13 3-1/2 14.88 5.50 5.19 4 14.88 5.50 5.56 L M N P .63 1.13 3.14 1.05 .75 1.38 3.78 1.27 6.00 .94 1.69 4.50 1.52 6.56 7.88 1.06 2.13 6.00 2.25 3.81 6.44 7.88 1.19 2.38 6.00 2.25 4.19 4.56 8.31 10.19 1.50 2.94 8.06 2.75 7.19 5.75 5.25 11.88 13.69 1.81 3.38 10.63 3.69 7.19 5.75 6.00 11.56 13.69 2.19 4.13 10.63 3.69 18.13 8.75 7.13 6.81 14.00 16.50 2.50 4.75 13.13 4.88 18.13 8.75 7.13 7.19 13.75 16.50 2.75 5.13 13.13 4.88 A Effective September, 2005 Copyright 2005 PAGE 10 800-621-1506 www.appletonelec.com Wiring Capacity: Form 85™ Conduit Bodies and Covers A-11 Combine Body and Cover Capacities for Total usable Capacity per NEC 370-6(a)(1) Form 85™ Aluminum Bodies and Covers: Threaded and Setscrew Capacity in Cubic Inches Hub Size (In.) C E LB LL LR LRL T TA TB X Stamped Cover Cast Cover 1/2 3/4 4.0 7.0 4.0 7.0 4.0 7.0 4.0 7.0 — — 4.0 7.0 — — 6.0 7.0 4.0 7.0 0.5 0.8 0 0.3 1 1-1/4 1-1/2 11.8 34.8 35.0 11.8 — — 11.8 34.8 35.0 11.8 34.0 35.0 — — — 11.8 34.0 35.0 — — — 13.0 35.0 34.5 11.8 — — 1.0 2.5 2.5 0.5 0.8 0.8 2 2-1/2 70.0 143.0 — — 70.0 139.0 70.0 140.5 — — 70.0 146.0 — — 71.0 — — — 6.5 18.0 1.5 30.0 3 3-1/2 180.0 303.0 — — 177.0 300.0 175.0 300.0 — — 185.0 314.0 — — — — — — 18.0 — 30.0 50.0 4 340.0 — 330.0 330.0 — 345.0 — — — — 50.0 A Effective September, 2005 Copyright 2005 800-621-1506 www.appletonelec.com PAGE 11 A-12 FM7™ Unilet® Conduit Outlet Bodies For use with Rigid Steel, Rigid Aluminum, IMC, and EMT Conduit. Applications Serve as pulling fittings. Make bends in conduit system. Provide openings for splicing. Connect and change direction of conduit runs. Allow connections for branch runs. Permit access to conductors for maintenance. Standard Materials Grayloyiron or copper-free aluminum. Stamped steel, stamped aluminum, cast Grayloy-iron, and cast aluminum; cover screws: stainless steel. Features: Unilet® conduit outlet bodies Roomy interiors: more wiring space. Smooth, rounded integral bushings in hubs protect conductor insulation. Accurately tapped, tapered threads for tight, rigid joints and excellent ground continuity. • • • • Features: FM7™ Series ❶ FM7 Grayloy™-Iron Unilets: most economical conduit bodies for use where the special advantages of malleable iron or aluminum are not required. ❷ FM7 Aluminum Unilets: same dimensions and design features as FM7 Grayloy™-lron, plus light weight, high corrosion resistance. FM7 Wedge-Lok™ Formtite™ covers with integral gasket are approved for use in wet locations. Unique Wedge-Lok™ clip covers allow easy removal. No retapping of corroded body screw holes is necessary to replace cover. Completely interchangeable with Crouse-Hinds Form 7™ bodies, gaskets and covers. Equivalent FM7 and Form 7™ units have identical applications and installation dimensions. Flat back design provides greater cubic content for easier wire pulling and more room for splicing. Smooth hub bushings and cover openings protect conductor insulation. Smooth hub openings allow easy conduit joining. Pan-head cover screws secure cover clips and provide superior screwdriver seating and torque. Cover screws and clips are captive to prevent loss. Hub size, body style, and compliance data molded into body in large, easy-to-read form. Also maximum wire number/size and cubic capacity. • • • • • • • • • • • • • • • • • Standard Finishes • Grayloy-iron bodies: triplecoat– (1) zinc electroplate, (2) dichromate, and (3) epoxy powder coat. Aluminum bodies: epoxy powder coat. Steel covers: zinc electroplate. Stamped aluminum covers: natural finish. Grayloy-iron covers: triplecoat– (1) zinc electroplate, (2) dichromate, and (3) epoxy powder coat. Cast aluminum covers: epoxy powder coat. Compliances • UL Standard 514A. • Federal Spec. W-C-586B. • Suitable for classified location use in Class I, Division 2 areas, if installed in compliance with NEC 501-4(b). Appleton malleable iron products conform to ASTM A47-77, Grade 32510, which has the following properties: tensile strength, 50,000 psi; yield, 32,000 psi; and elongation, 10%. Appleton aluminum products are produced from a high strength copper-free (4/10 of 1% max.) alloy. Appleton Grayloy-iron products are a gray iron alloy with tensile strength similar to ASTM-A48 Class 30A (30,000 psi tensile), and with a Brinell hardness of approximately 180BH. FM7 ❷ FM7 Aluminum Conduit Body with Cast Aluminum Cover. 1” Type C shown. • • • ❶ FM7 Grayloy™-iron, 1” Type C shown with cut-away body and cover to illustrate Wedge-Lok™ Clip Cover detail. Product Cross Reference explosionproof conduit outlet bodies and boxes, see Cat. Section J. • For • A • Effective June, 2006 Copyright 2006 PAGE 12 *Form 7 is a product of Crouse-Hinds, a member company of Cooper Industries. 800-621-1506 www.appletonelec.com A-13 FM7™ Grayloy™-Iron and Aluminum Unilet® Conduit Bodies: Wedge-Lok™ Clip Covers For use with Rigid Steel, Rigid Aluminum and IMC Conduit. Interchangeable. Appleton FM7 bodies, covers and gaskets are completely interchangeable with equivalent Crouse-Hinds Form 7* bodies and covers. Applications and installation dimensions are also interchangeable. No wire damage. Appleton FM7 bodies have a smooth, rounded, internal bushing in each hub and smooth cover openings to protect conductor insulation. Easy cover removal. Unique FM7 Wedge-Lok Clip-Cover design allows easy removal at any later time, without damaging the conduit body. Because the cover is secured with clips– not screws – no retapping of corroded body screw holes is necessary to replace cover. Positive-seating cover screws. Pan-head stainless steel cover screws, which hold the clips, provide superior screwdriver seating and torque for easier cover installation or removal. Each cover screw and its attached locking clip are held captive in the cover to prevent loss. Full-line choice. Appleton FM7 bodies are offered in a complete range of hub configurations and sizes. FM7 covers are available in blank stamped steel or stamped aluminum, and also in cast Grayloy-iron or cast aluminum. Covers can be used without gaskets, or with a solid neoprene gasket. All Appleton FM7 bodies, covers and gaskets are interchangeable with Crouse-Hinds Form 7* bodies, covers and gaskets. NEW Formtite™ 7 Covers with Integral Gaskets Approved for wet locations. FM7 Grayloy-iron bodies with cast covers and gasket are approved for use in wet locations. (NEMA 3R) Maximum corrosion protection. Appleton FM7 Grayloyiron conduit bodies and cast covers have a triple-coat finish– (1) zinc electroplate, (2) dichromate, and (3) epoxy powder coating. FM7 aluminum bodies and cast covers are coated with epoxy powder coating. FM7 blank steel covers have a zinc electroplate finish. Superior FM7 finish gives greater corrosion protection in wet or harsh environments, assuring long, trouble-free service. Grayloy-iron properties. Grayloy™ is an Appleton proprietary cast graphite flake gray iron alloy with superior physical and mechanical properties offering strength, hardness, fracture toughness, high vibration absorption and dimensional stability. Tensile strength is similar to ASTMA48 Class 30A (30,000 tensile), with Brinell hardness of approximately 180BH. Aluminum properties. Aluminum products are produced from a high strength copper-free (4/10 of 1% max.) alloy. More wiring space. Appleton’s FM7 flat-back design provides greater cubic content for easier wire pulling, and more room for splicing. FM7 flat back fits flush and snug against flat surfaces for more stable installation. *Form 7 ia a product of Crouse-Hinds, a member company of Cooper Industries. Appleton FM7™ Crouse-Hinds Form 7 Formtite™ 7 Features Appleton FM7 (C57, 1-1/2”) 28 Cubic Inches Capacity Flat-Back Design Neoprene Integral Gasket pre-assembled to Conduit Body Cover Crouse-Hinds Form 7 (C57, 1-1/2”) 26 Cubic Inches Capacity Appleton FM7: • Maximum wire number/size and cubic capacity molded into body. • Large size, style and compliance data molded into body. Illustrated views are cut away to demonstrate back configurations. Effective June, 2006 Copyright 2006 800-621-1506 www.appletonelec.com PAGE 13 A • One-piece cover and gasket assembly • Neoprene gasket is bonded to Iron, Steel or Aluminum cover • Ease of installation • Productivity gain • Eliminates “stock outs” of one item or the other • No need to order, store, handle, or install separate covers and gaskets because there are fewer SKU’s to order and inventory A-14 FM7™ Grayloy™-Iron and Aluminum Unilet® Conduit Bodies with Wedge-Lok™ Clip Covers and Gaskets For use with Rigid Steel, Rigid Aluminum and IMC Conduit. These Appleton FM7 conduit bodies, covers and gaskets have the same applications and installation dimensions as Crouse-Hinds Form 7 conduit bodies. Equivalent FM7 and Form 7 items are completely interchangeable. Appleton FM7 Conduit Bodies NOTE: Refer to page A-15 for Wiring Capacity Tables C Hub Size (in.) Grayloy-Iron LB LL Aluminum Grayloy-Iron Aluminum LR Grayloy-Iron Aluminum T Grayloy-Iron Aluminum Grayloy-Iron Aluminum 1/2 3/4 1 C17 C27 C37 C17-SA C27-SA C37-SA LB17 LB27 LB37 LB17-SA LB27-SA LB37-SA LL17 LL27 LL37 LL17-SA LL27-SA LL37-SA LR17 LR27 LR37 LR17-SA LR27-SA LR37-SA T17 T27 T37 T17-SA T27-SA T37-SA 1-1/4 1-1/2 2 C47 C57 C67 C47-SA C57-SA C67-SA LB47 LB57 LB67 LB47-SA LB57-SA LB67-SA LL47 LL57 LL67 LL47-SA LL57-SA LL67SA LR47 LR57 LR67 LR47-SA LR57-SA LR67-SA T47 T57 T67 T47-SA T57-SA T67-SA 2-1/2 3 3-1/2 4 C77 C87 — — C77-SA C87-SA — — LB77 LB87 LB97 LB107 LB77-SA LB87-SA LB97-SA LB107-SA LL77 LL87 LL97 LL107 LL77-SA LL87-SA LL97-SA LL107-SA LR77 LR87 LR97 LR107 LR77-SA LR87-SA LR97-SA LR107-SA T77 T87 T97 T107 T77-SA T87-SA T97-SA T107-SA E Hub Size (in.) Grayloy-Iron 1/2 3/4 1 1-1/4 1-1/2 2 L* TA Aluminum Grayloy-Iron Aluminum E17 E27 E37 E17-SA E27-SA E37-SA L17 L27 L37 — — — TA17 TA27 TA37 — — — — — — L47 L57 L67 — — — TA47 TA57 TA67 TB Grayloy-Iron Aluminum X Grayloy-Iron Aluminum Grayloy-Iron Aluminum — — — TB17 TB27 TB37 TB17-SA TB27-SA TB37-SA X17 X27 X37 X17-SA X27-SA X37-SA — — — TB47 TB57 TB67 TB47-SA TB57-SA TB67-SA X47 X57 X67 X47-SA X57-SA X67-SA * L Unilets have double opening and are furnished with one steel cover, assembled. Appleton FM7 Blank Covers and Gaskets Wedge-Lok Cast Cover FM7 Body Size (in.) Grayloy-Iron (Covers furnished with Stainless Steel Screws) Formtite Cast Cover with Integral Gasket Wedge-Lok Stamped Cover Formtite Stamped Cover with Integral Gasket Aluminum Grayloy-Iron Aluminum Steel Aluminum Steel Aluminum Solid Neoprene Gasket A 1/2 3/4 1 170F 270F 370F 170F-SA 270F-SA 370F-SA 170FG 270FG 370FG 170FG-SA 270FG-SA 370FG-SA 170 270 370 170-SA 270-SA 370-SA 170G 270G 370G 170G-SA 270G-SA 370G-SA GASK571 GASK572 GASK573 1-1/4 1-1/2 2 470F 570F 670F 470F-SA 570F-SA 670F-SA 470FG 570FG 670FG 470FG-SA 570FG-SA 670FG-SA 470 570 670 470-SA 570-SA 670-SA 470G 570G 670G 470G-SA 570G-SA 670G-SA GASK574 GASK575 GASK576 2-1/2 3 3-1/2 4 870F 870F 970F 970F 870F-SA 870F-SA 970F-SA 970F-SA 870FG 870FG 970FG 970FG 870FG-SA 870FG-SA 970FG-SA 970FG-SA 870 870 970 970 870-SA 870-SA 970-SA 970-SA 870G 870G 970G 970G 870G-SA 870G-SA 970G-SA 970G-SA GASK578 GASK578 GASK579 GASK579 Effective June, 2006 Copyright 2006 PAGE 14 800-621-1506 www.appletonelec.com A-15 FM7™ Conduit Body Dimensions Type C Types E, L, LB, LL, LR Types T, TA, TB, X Dimensions in Inches Hub Size A B C D E F G H J K L M N P Q R S T 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 3.63 4.25 5.00 5.50 6.00 7.00 9.00 9.00 11.00 11.00 1.38 1.56 1.75 2.19 2.44 3.00 4.25 4.25 5.25 5.25 1.38 1.63 1.88 2.31 2.56 3.13 3.63 4.38 4.88 5.38 5.38 6.00 7.00 7.44 8.19 9.19 12.00 12.00 — — 3.31 3.50 3.88 4.13 4.63 5.19 — — — — 2.25 2.44 2.75 3.19 3.50 4.06 5.75 5.75 6.94 6.94 2.25 2.50 2.88 3.31 3.69 4.25 5.13 5.88 6.56 7.06 3.94 4.44 5.19 5.44 5.94 6.63 8.75 8.38 10.25 10.00 4.56 5.19 6.00 6.50 7.13 8.13 10.50 10.50 12.69 12.69 1.75 2.00 2.25 2.31 2.56 3.13 3.63 4.38 4.88 5.38 0.63 0.75 0.88 1.13 1.25 1.50 1.75 2.13 2.38 2.63 1.25 1.50 1.75 2.19 2.44 3.00 3.50 4.25 4.75 5.25 3.19 3.81 4.50 5.00 5.44 6.38 8.38 8.38 10.25 10.25 0.94 1.13 1.38 1.75 1.94 2.44 3.56 3.56 4.50 4.50 5.63 6.25 7.25 7.44 8.19 9.19 12.00 12.06 14.31 14.31 2.63 2.88 3.25 3.31 3.63 4.19 — — — — 1.56 1.88 2.00 2.19 2.44 3.00 4.25 4.25 5.25 5.25 2.44 2.63 3.00 3.19 3.56 4.13 5.75 5.75 6.94 6.94 Fraction/Decimal Equivalents (Inches) Fraction Decimal Fraction Decimal Fraction Decimal Fraction Decimal 1/16 1/8 3/16 1/4 0.06 0.13 0.19 0.25 5/16 3/8 7/16 1/2 0.31 0.38 0.44 0.50 9/16 5/8 11/16 3/4 0.56 0.63 0.69 0.75 13/16 7/8 15/16 1 0.81 0.88 0.94 1.00 A Effective June, 2006 Copyright 2006 800-621-1506 www.appletonelec.com PAGE 15 A-16 Wiring Capacity: FM7™ Conduit Bodies and Covers Combine Body and Cover Capacities for Total usable Capacity per NEC 370-6(a)(1) FM7™ Grayloy™-Iron Bodies and Covers: Threaded Capacity in Cubic Inches Hub Size (In.) C E LB LL LR L T TA TB X Stamped Cover Cast Cover 4.0 7.0 4.0 7.0 4.0 7.0 4.0 7.0 5.0 9.0 6.0 10.0 6.0 10.0 6.0 10.0 6.0 10.0 0.3 0.5 0.4 0.8 1 1-1/4 1-1/2 11.0 20.0 28.0 11.0 — — 11.0 20.0 28.0 11.0 20.0 28.0 13.5 22.5 31.0 15.5 20.0 28.0 15.5 20.0 28.0 15.5 20.0 28.0 15.5 20.0 28.0 1.3 1.8 2.3 1.3 2.0 3.0 2 2-1/2 50.0 102.0 — — 50.0 102.0 50.0 102.0 55.0 — 50.0 102.0 50.0 — 50.0 — 50.0 — 2.8 9.8 4.8 9.7 3 3-1/2 133.0 — — — 133.0 218.0 133.0 218.0 — — 133.0 218.0 — — — — — — 9.8 16.5 9.7 16.0 — — 244.0 244.0 — 244.0 — — — 16.5 16.0 LB 4.0 7.0 LL LR 4.0 7.0 L — — T 6.0 10.0 TA — — TB 6.0 10.0 X 6.0 10.0 Stamped Cover 0.3 0.5 Cast Cover 0.4 0.8 1/2 3/4 4 FM7™ Aluminum Bodies and Covers: Threaded Capacity in Cubic Inches Hub Size (In.) C E 1/2 4.0 4.0 3/4 7.0 7.0 1 1-1/4 1-1/2 11.0 20.0 28.0 11.0 — — 11.0 20.0 28.0 11.0 20.0 28.0 — — — 15.5 20.0 28.0 — — — 15.5 20.0 28.0 15.5 20.0 28.0 1.3 1.8 2.3 1.3 2.0 3.0 2 2-1/2 50.0 102.0 — — 50.0 102.0 50.0 102.0 — — 50.0 102.0 — — 50.0 — 50.0 — 2.8 9.8 4.8 9.7 3 3-1/2 133.0 — — — 133.0 218.0 133.0 218.0 — — 133.0 218.0 — — — — — — 9.8 16.5 9.7 16.0 — — 244.0 244.0 — 244.0 — — — 16.5 16.0 4 A Effective June, 2006 Copyright 2006 PAGE 16 800-621-1506 www.appletonelec.com A-17 FM8® Unilet® Conduit Outlet Bodies For use with Rigid Steel, Rigid Aluminum, IMC, and EMT Conduit. Applications Serve as pulling fittings. Make bends in conduit system. Provide openings for splicing. Connect and change direction of conduit runs. Allow connections for branch runs. Permit access to conductors for maintenance. • • • • • • Features: Unilet® conduit outlet bodies Roomy interiors: more wiring space. Smooth, rounded integral bushings in hubs protect conductor insulation. Accurately tapped, tapered threads for tight, rigid joints and excellent ground continuity. • • • Features: FM8® Series ❸ Completely interchangeable with Crouse-Hinds Form 8™ bodies, gaskets and covers. Equivalent FM8 and Form 8* units have identical applications and installation dimensions. Flat back design provides greater cubic content for easier wire pulling and more room for splicing. FM8 Grayloy™-iron with “FG” Series cast covers and gaskets are approved for use in wet locations. Stainless steel screws on stamped and cast covers. Smooth hub bushings and cover openings protect conductor insulation. Smooth hub openings allow easy conduit joining. • • • • Standard Materials • Unilet conduit bodies: Grayloyiron. • Covers: cast Grayloy-iron, stamped steel; cover screws: stainless steel. • Gaskets: neoprene. • • • Compliances • UL Standard 514A. • Federal Spec. W-C-586B. Effective September, 2005 Copyright 2005 Class I, Division 2 areas, if installed in compliance with NEC 501-4(b). Appleton malleable iron products conform to ASTM A47-77, Grade 32510, which has the following properties: tensile strength, 50,000 psi; yield, 32,000 psi; and elongation, 10%. Appleton aluminum products are produced from a high strength copper-free (4/10 of 1% max.) alloy. Appleton Grayloy-iron products are a gray iron alloy with tensile strength similar to ASTM-A48 Class 30A (30,000 psi tensile), and with a Brinell hardness of approximately 180BH. • FM8 • • Product Cross Reference For explosionproof conduit outlet bodies and boxes, see Cat. Section J. For Mogul Unilets®, see pages A-17 through A-24. • • Freedom of Choice. With new FM8 series added to Appleton’s full-line family of conduit bodies, you have a single source for the right choice needed for every job– FM8 Grayloy-iron bodies and covers, FM7 Grayloy-iron or aluminum threaded bodies and covers... malleable iron Form 35... aluminum Form 85... and malleable iron or aluminum NEC Mogul 6x8x. Interchangeable. Appleton FM8 bodies, covers and gaskets are completely interchangeable with equivalent CrouseHinds For m 8* bodies and covers. Applications and installation dimensions are also interchangeable. No wire damage. Appleton FM8 bodies have a smooth, rounded, internal bushing in each hub and smooth cover openings to protect conductor insulation. Full-line choice. Appleton FM8 bodies are offered in a complete range of hub configurations and sizes. FM8 covers are available in Grayloy-iron. Covers can be used without gaskets, or with a solid neoprene gasket. All Appleton FM8 bodies, covers and gaskets are interchangeable with Crouse-Hinds Form 8* bodies, covers and gaskets. Approved for wet locations. FM8 Grayloy-iron bodies with cast covers and gasket are approved for use in wet locations. (NEMA 3R) ❸ FM8 Grayloy™-iron Conduit Body with cast cover. 1” Type C shown. *Form 8 ia a product of Crouse-Hinds, a member company of Cooper Industries. Maximum corrosion protection. Appleton FM8 Grayloy-iron conduit bodies and cast covers have a triple-coat finish– (1) zinc electroplate, (2) dichromate, and (3) epoxy powder coating. FM8 blank steel covers have a zinc electroplate finish. Superior FM8 finish gives greater corrosion protection in wet or harsh environments, assuring long, troublefree service. Grayloy-iron properties. Grayloy™ is an Appleton proprietary cast graphite flake gray iron alloy with superior physical and mechanical properties offering strength, hardness, fracture toughness, high vibration absorption and dimensional stability. Tensile strength is similar to ASTM-A48 Class 30A (30,000 tensile), with Brinell hardness of approximately 180BH. Aluminum properties. Aluminum products are produced from a high strength copperfree (4/10 of 1% max.) alloy. More wiring space. Appleton’s FM8 flatback design provides greater cubic content for easier wire pulling, and more room for splicing. FM8 flat back fits flush and snug against flat surfaces for more stable installation. A Standard Finishes Grayloy-iron bodies: triplecoat– (1) zinc electroplate, (2) dichromate, and (3) epoxy powder coat. FM8 steel covers: zinc electroplate. FM8 Grayloy-iron covers: triplecoat– (1) zinc electroplate, (2) dichromate, and (3) epoxy powder coat. • Suitable for classified location use in 800-621-1506 www.appletonelec.com PAGE 17 A-18 FM8® Grayloy™-Iron Unilet® Conduit Bodies with Covers and Gaskets For use with Rigid Steel and IMC Conduit. These Appleton FM8 conduit bodies, covers and gaskets have the same applications and installation dimensions as Crouse-Hinds Form 8 conduit bodies. Equivalent FM8 and Form 8 items are interchangeable. Appleton FM8® Conduit Bodies NOTE: Refer to page A-15 for Wiring Capacity Table C Hub Size (in.) 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 Grayloy-Iron C18 C28 C38 C448 C58 C68 C78 C88 — — T Hub Size (in.) 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 Grayloy-Iron T18 T28 T38 T448 T58 T68 T78 T88 LB LL Grayloy-Iron Grayloy-Iron Grayloy-Iron LB18 LB28 LB38 LB448 LB58 LB68 LB78 LB888 LB98 LB108 LL18 LL28 LL38 LL448 LL58 LL68 LL78 LL888 — — LR18 LR28 LR38 LR448 LR58 LR68 LR78 LR888 — — TB X Grayloy-Iron Grayloy-Iron TB18 TB28 TB38 TB448 TB58 TB68 — — X18 X28 X38 X448 X58 X68 — — LR Appleton FM8® Blank Covers and Gaskets (Covers furnished with stainless steel screws, 1-1/2” – 4” covers provided with 4 screws) Stamped Cover Steel Cast Cover Grayloy-Iron Solid Gasket Neoprene Open Gasket Neoprene 180F 280F 380F 480F 580F 680F 880F 880F 980F 980F GASK851N GASK852N GASK853N GASK854N — — — — — — — — — — GASK805N GASK806N GASK808N GASK808N GASK809N GASK809N FM8 Body Size (in.) A 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 180 280 380 480 580 680 880 880 980 980 Effective September, 2005 Copyright 2005 PAGE 18 800-621-1506 www.appletonelec.com A-19 FM8® Conduit Body Dimensions N N N N N P P M M F F B B E FF H H D J A A D D C L L G G K R R TYPES E, LB, LL, LR TYPE C TYPES T, TB, X Dimensions In Inches Hub Size A B C D E F G H J K L M N P R 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 4.22 4.81 5.59 6.56 7.88 9.75 12.25 12.25 15.00 15.00 1.47 1.66 1.84 2.19 2.78 3.88 5.00 5.00 6.25 6.25 1.47 1.69 1.97 2.38 2.78 3.56 4.44 4.81 5.69 5.94 5.94 6.56 7.56 8.44 10.38 12.38 15.63 15.63 — — 3.13 3.31 3.72 4.06 5.28 6.38 — — — — 2.31 2.50 2.78 3.13 4.03 5.13 6.69 6.69 — — 2.28 2.50 2.91 3.31 4.03 4.81 6.13 6.50 7.56 7.81 4.38 4.91 5.72 6.41 7.75 9.19 11.44 11.44 13.75 13.75 5.09 5.75 6.63 7.50 9.13 11.13 13.94 13.94 16.88 16.88 1.78 2.00 2.28 2.63 2.78 3.56 4.44 4.81 — — 0.63 0.75 0.88 1.09 1.38 1.88 2.50 2.50 3.13 3.13 1.25 1.50 1.75 2.19 2.44 3.00 3.50 4.25 4.75 5.25 3.28 3.94 4.53 5.31 6.50 8.63 10.88 10.88 13.44 13.44 1.00 1.19 1.38 1.75 2.09 3.00 4.25 4.25 5.44 5.44 2.59 2.81 3.22 3.56 4.03 4.81 — — — — Fraction/Decimal Equivalents (Inches) Fraction Fraction Decimal Fraction Decimal Fraction 0.03 0.06 9/32 5/16 0.28 0.31 17/32 9/16 0.53 0.56 25/32 13/16 0.78 0.81 3/32 1/8 0.09 0.13 11/32 3/8 0.34 0.38 19/32 5/8 0.59 0.63 27/32 7/8 0.84 0.88 5/32 3/16 0.16 0.31 13/32 7/16 0.41 0.44 21/32 11/16 0.66 0.69 29/32 15/16 0.91 0.94 7/32 1/4 0.22 0.25 15/32 1/2 0.47 0.50 23/32 3/4 0.72 0.75 31/32 1 0.97 1.00 Effective September, 2005 Copyright 2005 Decimal A Decimal 1/32 1/16 800-621-1506 www.appletonelec.com PAGE 19 A-20 Wiring Capacity: FM8® Conduit Bodies and Covers Combine Body and Cover Capacities for Total usable Capacity per NEC 370-6(a)(1) FM8® Grayloy™-Iron Bodies and Covers: Threaded Capacity in Cubic Inches Hub Size (In.) 1/2 3/4 C E LB LL LR L T TA TB X Stamped Cover Cast Cover 5.0 — 5.0 5.0 — 6.0 — 6.0 6.0 0.5 0.3 8.0 — 8.0 8.0 — 10.0 — 10.0 10.0 0.8 0.8 1 13.0 — 13.0 13.0 — 15.0 — 15.0 15.0 1.0 1.0 1-1/4 24.0 — 24.0 24.0 — 25.0 — 25.0 25.0 1.5 1.5 1-1/2 42.5 — 42.5 42.5 — 44.0 — 44.0 44.0 1.8 7.5 2 105.0 — 105.0 105.0 — 105.0 — 105.0 105.0 4.5 12.5 2-1/2 200.0 — 200.0 200.0 — 200.0 — — — 12.3 34.5 3 217.0 — 217.0 217.0 — 217.0 — — — 12.3 34.5 3-1/2 — — 380.0 — — — — — — 24.0 65.3 4 — — 400.0 — — — — — — 24.0 65.3 A Effective September, 2005 Copyright 2005 PAGE 20 800-621-1506 www.appletonelec.com A-21 FM9™ Aluminum Unilet® Conduit Outlet Bodies, Covers and Gaskets For use with Rigid Steel, Rigid Aluminum and IMC. Applications Serve as pulling fittings. Make bends in conduit system. Provide openings for splicing. Connect and change direction of conduit runs. Allow connections for branch runs. Permit access to conductors for maintenance. • • • • • • Features: FM9 Unilet® conduit outlet bodies Roomy interiors: deep body cavity provides increased volume allowing higher wiring capacity. Smooth, rounded integral bushings in hubs protect conductor insulation. Accurately tapped, tapered threads for tight, rigid joints and excellent ground continuity. Completely interchangeable with Crouse-Hinds Mark9™ bodies, gaskets and covers. Equivalent FM9 and Mark 9™ units have identical applications and installation dimensions. Seven body styles available in 1/2” to 4” sizes, TB’s in 1/2” to 2” ans X’s in 1/2” to1”. Features: Aluminum Unilets: produced from a high-strength copper-free (4/10 of 1% max.) alloy, for light weight and high corrosion resistance. FM9™ Formtite™ 9 covers with integral gasket are approved for use in wet locations. Covers are domed for extra wiring space. Smooth hub bushings and cover openings protect conductor insulation. Smooth hub openings allow easy conduit joining. Stainless steel pan-head cover screws secure cover to body and provide superior screwdriver seating and torque. Cover screws are captive to prevent loss in sizes 1/2” to 2”. Hub size, body style, and compliance data molded into body in large, easy-to-read form. Also maximum wire number/size and cubic capacity. • • • • • LL Body with Formtite™ 9 Integral Gasket Cover • Captive Stainless Steel Pan-Head Cover Screws • • • • Effective June, 2006 Copyright 2006 • • • • Standard Finishes Conduit bodies, covers and screws: natural • Compliances A • Standard Materials Conduit bodies: copper-free aluminum. Covers: stamped copper-free aluminum Cover screws: stainless steel. Gaskets: Neoprene • UL Standard 514A. 800-621-1506 www.appletonelec.com PAGE 21 A-22 FM9™ Aluminum Unilet® Conduit Bodies, Covers and Gaskets For use with Rigid Steel, Rigid Aluminum and IMC Conduit. Appleton FM9 Conduit Bodies NOTE: Refer to page A-23 for Wiring Capacity Tables Hub Size (in.) 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 Hub Size (in.) 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 C LB LL LR C19 C29 C39 C49 C59 C69 C789 C889 C989 C1089 LB19 LB29 LB39 LB49 LB59 LB69 LB789 LB889 LB989 LB1089 LL19 LL29 LL39 LL49 LL59 LL69 LL789 LL889 LL989 LL1089 LR19 LR29 LR39 LR49 LR59 LR69 LR789 LR889 LR989 LR1089 T TB X T19 T29 T39 T49 T59 T69 T789 T889 T989 T1089 TB19 TB29 TB39 TB49 TB59 TB69 X19 X29 X39 – – – – – – – – – – – Appleton FM9 Blank Covers and Gaskets and Formtite™ 9 Stamped Aluminum Cover with Integral Gasket (Covers furnished with Stainless Steel Screws) Stamped Aluminum Cover A FM9 Body Size (in.) 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 Effective June, 2006 Copyright 2006 PAGE 22 190 290 390 490 590 690 889 889 989 989 Solid Gasket Neoprene Formtite™ 9 GASK1941 GASK1942 GASK1943 GASK1944 GASK1945 GASK1946 GASK808N GASK808N GASK809N GASK809N 190G 290G 390G 490G 590G 690G 889G 889G 989G 989G 800-621-1506 www.appletonelec.com A-23 FM9™ Conduit Body Dimensions Type C, T, TB & X Type LB, LL & LR Dimensions in Inches Hub Size 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 1/2 3/4 1 1-1/4 1-1/2 2 C, LB, T, LL, & LR TB &X A 4.97 5.69 6.59 7.63 8.25 10.69 15.63 15.63 18.75 18.75 5.94 6.56 7.50 8.50 8.25 10.69 B C D 1.56 1.81 2.06 2.69 3.03 3.75 4.94 5.31 6.19 6.44 1.94 2.22 2.44 2.69 3.03 3.75 1.38 1.56 1.75 2.19 2.53 3.19 5.00 5.00 6.25 6.25 1.38 1.56 1.75 2.19 2.53 3.19 1.06 1.22 1.41 1.88 2.19 2.81 4.25 4.25 5.44 5.44 1.03 1.22 1.38 1.75 2.19 2.75 3.28 3.94 4.56 5.25 5.94 8.06 10.88 10.88 13.44 13.44 3.28 3.94 4.56 5.25 5.94 8.06 E T TB F 4.22 4.81 5.59 6.56 7.25 9.56 12.25 12.25 15.00 15.00 4.22 4.81 5.59 6.56 7.25 9.56 G H 0.63 0.75 0.88 1.09 1.25 1.50 2.50 2.50 3.13 3.13 0.63 0.75 0.88 1.09 1.25 1.50 2.31 2.59 3.03 3.75 4.03 4.88 6.63 7.00 8.06 8.31 2.75 3.03 3.38 3.75 4.03 4.88 Wiring Capacity in Cubic Inches 4.8 7.8 5.0 8.3 5.3 8.5 5.0 8.3 6.8 11.0 7.3 11.3 0.5 0.8 1 12.3 12.8 13.3 12.5 16.5 17.0 1.0 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 25.3 37.5 77.5 230.0 250.0 450.0 470.0 26.5 39.0 81.3 230.0 250.0 450.0 470.0 27.3 39.8 82.8 230.0 250.0 450.0 470.0 26.3 38.5 79.5 230.0 250.0 450.0 470.0 25.8 36.5 77.0 Effective June, 2006 Copyright 2006 C LB LL / LR X Cover 1.5 2.5 6.5 12.3 12.3 24.0 24.0 – – – – – – K L 1.44 1.59 1.84 2.16 2.25 2.66 4.19 4.19 5.00 5.00 1.56 1.66 1.84 2.13 2.38 2.72 3.25 3.53 4.25 6.69 6.69 8.13 8.13 2.25 2.44 2.72 – – – – – – – – – – 3.13 3.31 3.69 M – – – – – – – – – Fraction/Decimal Equivalents (Inches) Fraction Decimal Fraction 1/16 0.06 9/16 1/8 0.13 5/8 3/16 0.19 11/16 1/4 0.25 3/4 5/16 0.31 13/16 3/8 0.38 7/8 7/16 0.44 15/16 1/2 0.50 1 N 4.59 2.52 6.09 7.09 7.81 10.13 13.94 13.94 16.88 16.88 5.06 5.69 6.53 7.53 7.81 10.13 Decimal 0.56 0.63 0.69 0.75 0.81 0.88 0.94 1.00 A Hub Size 1/2 3/4 J 3.59 4.09 4.84 5.38 6.00 7.88 11.44 11.44 13.75 13.75 800-621-1506 www.appletonelec.com PAGE 23 A-24 Mogul Unilet® Conduit Outlet Bodies: NEC 6x8x Series (C, LB and UB) and Types LL, LR and T For use with Threaded Rigid Metal Conduit and IMC. Complete with Assembled Cover and Neoprene Gasket. Applications Larger body size facilitates pulling of large and heavy conductors. Specially designed raised cast covers provide additional wiring area. Mogul Unilets® for pulling straight, 45° or 90° angle turns and/or making taps and splices. • NEC 6x8x SERIES MOGULS • Features C Type NEC 8x • LB and UB Moguls Length Requirement: distance between centerline of each hub bushing (conduit stop) exceeds six times the trade diameter of the conduit per NEC 31428(a)(2). Bending Space Requirement: these moguls also meet the NEC 314-28(a)(2) Exception requirement spelled out in NEC 312-6(a) Table. C Moguls Length Requirement: distance between centerline of each hub bushing (conduit stop) exceeds eight times the trade diameter of the conduit per NEC 31428(a)(1). Bending Space Requirement: not applicable. LL and LR Moguls: Like LB moguls, these moguls have an end hub. However, the second hub is in the side (LL left and LR right) instead of the back.* T Moguls: These are like “C” moguls (1” thru 4”), except with an additional middle side hub. Distance between the centerline of each “C” hub conduit stop exceeds eight times the trade diameter of the conduit per NEC 314-28(a)(1).* Exclusive built-in rollers facilitate cable pulling. Available on NEC 6x8x Series Moguls (C, LB and UB) in sizes 1-1/4” and up. Smooth, rounded integral bushing in each hub protects conductor insulation. Accurately tapped, tapered threads for tight, rigid joints and ground continuity. Covers have captive stainless steel screws to speed installation, prevent “freezing” of screws. LB Type 2-1/2” - 4” NEC 6x • A *If less than maximum conductors permitted by NEC are used, smaller wires may be used additionally through “LL”, “LR” or “T” hubs. If large conductors are required to be bent in “LL”, “LR” or “T” direction, order junction boxes instead from Cat. Sec. C. Effective September, 2005 Copyright 2005 PAGE 24 LL Type NEC 6x LR Type NEC 6x • • • • UB Type NEC 6x LL, LR AND T MOGULS • • LB Type 1” - 2” NEC 6x T Type NEC 8x Standard Materials Malleable iron or aluminum. Gaskets: Neoprene. • • Standard Finishes iron bodies and covers: triple-coat — (1) zinc electroplate, (2) dichromate and (3) epoxy powder coat. Aluminum bodies and covers: epoxy powder coat. • Malleable • • Appleton malleable iron products conform to ASTM A47-77, Grade 32510, which has the following properties: tensile strength, 50,000 psi; yield, 32,000 psi; and elongation, 10%. Appleton aluminum products are produced from a high strength copper-free (4/10 of 1% max.) alloy. • Compliances • UL Standard 514A. • NEC 6x8x Series moguls comply with NEC 314-28(a)-1-2. • Federal Spec. W-C-586B. • Suitable for classified location use in Class I, Div. 2 areas, if installed in compliance with NEC 501-4(b). Patented rollers make cable-pulling easier, eliminate insulation damage. 800-621-1506 www.appletonelec.com NEC 6x8x Series (C, LB and UB) and Types LL, LR and T Mogul Unilet® Malleable Iron or Aluminum A-25 For use with Threaded Rigid Metal Conduit and IMC. Furnished with Assembled Cast Cover and Neoprene Gasket. NOTE: Refer to page A-24 for Wiring Capacity Tables. Type C NEC 8X 1” - 2” 2-1/2” - 4” LB NEC 6X 1” - 2” 2-1/2” - 4” UB NEC 6X 1” - 2” 2-1/2” - 4” LL NEC 6X 1” - 2” LR NEC 6X Hub Size (In.) Body, Cover & Gasket Malleable Iron Aluminum ◊ Patented Roller Feature 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 BC100-M BC125-M◊ BC150-M◊ BC200-M◊ BC250-M◊ BC300-M◊ BC350-M◊ BC400-M◊ ◊ Patented Roller Feature 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 BLB100-M BLB125-M◊ BLB150-M◊ BLB200-M◊ BLB250-M◊ BLB300-M◊ BLB350-M◊ BLB400-M◊ ◊ Patented Roller Feature Gasket Only Cover & Gasket Malleable Iron Aluminum BC100-A BC125-A◊ BC150-A◊ BC200-A◊ BC250-A◊ BC300-A◊ BC350-A◊ BC400-A◊ BG100 BGC125 BG150 BGC200 BGC250 BGC300 BGC350 BGC400 BKG100-M BKGC125-M BKG150-M BKGC200-M BKGC250-M BKGC300-M BKGC350-M BKGC400-M BKG100-A BKGC125-A BKG150-A BKGC200-A BKGC250-A BKGC300-A BKGC350-A BKGC400-A BLB100-A BLB125-A◊ BLB150-A◊ BLB200-A◊ BLB250-A◊ BLB300-A◊ BLB350-A◊ BLB400-A◊ BG100 BGL125 BG150 BGL200 BGL250 BGL300 BGL350 BGL400 BKG100-M BKGL125-M BKG150-M BKGL200-M BKGL250-M BKGL300-M BKGL350-M BKGL400-M BKG100-A BKGL125-A BKG150-A BKGL200-A BKGL250-A BKGL300-A BKGL350-A BKGL400-A 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 BUB100-M BUB125-M◊ BUB150-M◊ BUB200-M◊ BUB250-M◊ BUB300-M◊ BUB350-M◊ BUB400-M◊ BUB100-A BUB125-A◊ BUB150-A◊ BUB200-A◊ BUB250-A◊ BUB300-A◊ BUB350-A◊ BUB400-A◊ BG100 BGL125 BG150 BGL200 BGL250 BGL300 BGL350 BGL400 BKG100-M BKGL125-M BKG150-M BKGL200-M BKGC250-M BKGU300-M BKGC350-M BKGU400-M BKG100-A BKGL125-A BKG150-A BKGL200-A BKGC250-A BKGU300-A BKGC350-A BKGU400-A 1 1-1/4 1-1/2 2 BLL100-M BLL125-M BLL150-M BLL200-M BLL100-A BLL125-A BLL150-A BLL200-A BG100 BGL125 BG150 BGL200 BKG100-M BKGL125-M BKG150-M BKGL200-M BKG100-A BKGL125-A BKG150-A BKGL200-A 1 1-1/4 1-1/2 2 BLR100-M BLR125-M BLR150-M BLR200-M BLR100-A BLR125-A BLR150-A BLR200-A BG100 BGL125 BG150 BGL200 BKG100-M BKGL125-M BKG150-M BKGL200-M BKG100-A BKGL125-A BKG150-A BKGL200-A 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 BT100-M BT125-M BT150-M BT200-M BT250-M BT300-M BT350-M BT400-M BT100-A BT125-A BT150-A BT200-A BT250-A BT300-A BT350-A BT400-A BG100 BGC125 BG150 BGC200 BGC250 BGC300 BGC350 BGC400 BKG100-M BKGC125-M BKG150-M BKGC200-M BKGC250-M BKGC300-M BKGC350-M BKGC400-M BKG100-A BKGC125-A BKG150-A BKGC200-A BKGC250-A BKGC300-A BKGC350-A BKGC400-A 1” - 2” T NEC 8X 1” - 2” For Dimensions, See Pages A-22 and A-23. Effective September, 2005 Copyright 2005 800-621-1506 www.appletonelec.com PAGE 25 A 2-1/2” - 4” A-26 Bending RADII and Bending Space of Appleton LB and UB Moguls Bending RADII of Appleton Moguls LB Mogul 1”—2” LB Mogul 2-1/2”—4” UB Mogul Catalog Number Hub Size (Inches) Type BLB100-A,M BLB125-A,M 1 1-1/4 BLB150-A,M 1-1/2 BLB200-A,M 2 BLB250-A,M 2-1/2 BLB300-A,M 3 5.000 8.000 BLB350-A,M 3-1/2 5.000 8.375 BLB400-A,M 4 6.250 10.250 BUB100-A,M 1 4.500 5.500 BUB125-A,M 1-1/4 4.625 6.000 BUB150-A,M 1-1/2 7.000 8.500 BUB200-A,M 2 BUB250-A,M 2-1/2 BUB300-A,M BUB350-A,M BUB400-A,M LB UB R1 (Inches) R2 (Inches) 1.625 2.250 2.625 3.625 2.625 4.125 3.000 5.000 3.875 6.250 7.500 9.500 13.125 15.500 3 13.875 16.875 3-1/2 19.750 23.250 4 20.750 24.750 Appleton Compliances with NEC Bending Space Requirements BENDING SPACE DEFINED: NEC 370-28(a)(2) Exception. This article applies to LB and UB Moguls, defines bending space and refers to NEC 373-6(a) Table as guideline for determining minimum bending space distance. Bending space is illustrated as Dimension “A” below: LB Mogul 1”—2” LB Mogul 2-1/2”—4” A UB Mogul Effective September, 2005 Copyright 2005 PAGE 26 MINIMUM WIRE BENDING SPACE: NEC 373-6(a) Table The applicable portion of this table is shown below. Only the “1 Wire Per Terminal” column is retained, because the others are not applicable. Example for using table below and table at right: EXAMPLE: 350MCM wire size requires 5” bending space. A 2” LB or UB Appleton Mogul is suitable. AWG or Circular-Mill. Size of Wire 14-10 8-6 4-3 2 1 0-00 000-0000 250 MCM 300-350 MCM 400-500 MCM 600-700 MCM 750-900 MCM 1,000-1,250 MCM 1,500-2,000 MCM 1 Wire per Terminal Min.Bending Space Not Specified 1-1/2” 2” 2-1/2” 3” 3-1/2” 4” 4-1/2” 5” 6” 8” 8” 10” 12” BENDING SPACE OF APPLETON MOGULS (Dim. “A” in sketches at left) Mogul Size Type Distance 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 LB,UB LB,UB LB, UB LB, UB LB, UB LB, UB LB, UB LB, UB 2-1/2” 3-1/2” 4” 5” 6” 8” 8” 10” NOTE ON RADII TABLE: Secure cable or wire bending radius from manufacturer. Then select a mogul having this radius or more. If radius is 6-1/4”, an LB 2-1/2” mogul or BUB 1-1/2” mogul is suitable. NOTE ON NEC 373-6(a) TABLE: Because cable sizes vary, table is limited to single wire sizes. Use as guideline only for cable sizes. 800-621-1506 www.appletonelec.com A27 NEC 6x8x Series Moguls (C, LB and UB) Comply with NEC Large-Wire Requirements Applicable NEC References for C, LB and UB Moguls C Moguls— Straight Pulls: Maximum No. Conductors, Minimum Lengths** •Straight Pull Length Requirements: NEC 314.28(A)(2)— C Moguls “... shall not be less than eight times the trade diameter of the largest raceway.” (See table at right.) Angle or U Pull Length Requirements: NEC 314.28(A)(2)— LB, UB Moguls “The distance between each raceway entry inside the box and the opposite wall of the box shall not be less than six times the tradediameter of the largest raceway.” (See next page.) Bending-Space Requirements: NEC 314.28(A)(2). Exception 312.6(A) Table— LB, UB Moguls “Where a conduit or cable entry is in the wall of a box or conduit body opposite to a removable cover.” (See dim. “A” below, table on next page and page 11G.) Length and Bending Space Requirements: • • • C Mogul— 1” thru 4” LB Mogul— 1” thru 2” LB Mogul— 2-1/2” thru 4” UB Mogul— 1” thru 4” *Dimension “A” is bending space. Effective September, 2005 Copyright 2005 MAX. NO. CONDUCTORS PER NEC PER NEC 1” HUBS 4 3 2 1 0 4 3 3 - 1-1/2” HUBS APPLETON BC100-M and BC100-A 8” 8” 8” - 8” 8” 8” - BC150-M and BC150-A MAX. NO. CONDUCTORS PER NEC 1-1/4” HUBS LENGTH REQUIREMENTS (Conduit Stop to Conduit Stop) PER NEC 10” 10” 10” 10” 10” 7 6 5 3 3 APPLETON BC125-M and BC125-A 10” 10” 10” 10” 10” 2” HUBS BC200-M and BC200-A 4 3 2 1 0 9 8 7 5 4 12” 12” 12” 12” 12” 12” 12” 12” 12” 12” 16 13 11 8 7 16” 16” 16” 16” 16” 16” 16” 16” 16” 16” 00 000 0000 250 300 3 3 - 12” 12” - 12” 12” - 6 5 4 3 3 16” 16” 16” 16” 16” 16” 16” 16” 16” 16” 2-1/2” HUBS BC250-M and BC250-A 3” HUBS BC300-M and BC300-A 22 19 16 12 10 20” 20” 20” 20” 20” 20” 20” 20” 20” 20” 35 29 25 18 15 24” 24” 24” 24” 14” 24” 24” 24” 24” 24” 00 000 0000 250 300 8 7 6 4 4 20” 20” 20” 20” 20” 20” 20” 20” 20” 20” 13 11 9 7 6 24” 24” 24” 24” 24” 24” 24” 24” 24” 24” 350 400 500 600 700 3 3 - 15” 15” - 20” 20” - 5 5 4 3 3 24” 24” 24” 24” 24” 24” 24” 24” 24” 24” 4 3 2 1 0 3-1/2” HUBS BC350-M and BC350-A 4 3 2 1 0 47 39 33 25 21 28” 28” 28” 28” 28” 28” 28” 28” 28” 28” 60 51 43 32 27 32” 32” 32” 32” 32” 32” 32” 32” 32” 32” 00 000 0000 250 300 17 14 12 10 8 28” 28” 28” 28” 28” 28” 28” 28” 28” 28” 32 18 15 12 11 32” 32” 32” 32” 32” 32” 32” 32” 32” 32” 350 400 500 600 700 750 800 900 1000 7 6 5 4 4 3 3 3 - 28” 28” 28” 28” 28” 28” 28” 28” - 28” 28” 28” 28” 28” 28” 28” 28” - 9 8 7 5 5 4 4 4 3 32” 32” 32” 32” 32” 32” 32” 32” 32” 32” 32” 32” 32” 32” 32” 32” 32” 32” 4” HUBS BC400-M and BC400-A A BENDING SPACE EXAMPLE: LB with 3” hubs (Cat. No. BLB300-M) using 500MCM wire with four conductors. Table on next page shows that, in this example, NEC requires a bending space of 6” and that the Appleton 3” LB provides a bending space of 8”. **For table on angle or U pulls, see next page. WIRE SIZE LENGTH REQUIREMENTS (Conduit Stop to Conduit Stop) NEC 370-28(a). Limited to minimum #4 wire. NEC Chapter 9, Table 3B. NEC 370-28(a)(1). This is 8 times conduit trade size 800-621-1506 www.appletonelec.com PAGE 27 A-28 NEC 6x8x Series Moguls (C, LB and UB) Comply with NEC Large-Wire Requirements LB and UB Moguls- Angle or U Pulls: Max. No. Conductors, Min. Lengths, Min. Bending Spaces WIRE SIZE MAX. NO. CONDUCTORS PER NEC LENGTH REQUIREMENTS PER NEC APPLETON 6” 6” 6” - BLB100-M, BLB100-A BUB100-M and BUB100-A 6” 2” 2-1/2” 6” 2” 2-1/2” 6” 2-1/2” 2-1/2” - 1” HUBS 4 3 2 1 0 4 3 3 - “A” BENDING SPACE REQUIREMENTS (Conduit Stop to Conduit Stop) PER NEC APPLETON MAX. NO. CONDUCTORS PER NEC 2” HUBS “A” BENDING SPACE REQUIREMENTS (Conduit Stop to Conduit Stop) PER NEC 1-1/4” HUBS 7 7-1/2” 6 7-1/2” 5 7-1/2” 3 7-1/2” 3 7-1/2” BLB150-M, BLB150-A BUB150-M and BUB150-A 1-1/2” HUBS LENGTH REQUIREMENTS APPLETON PER NEC APPLETON BLB125-M, BLB125-A BUB125-M and BUB200-A 7-1/2” 2” 3-1/2” 7-1/2” 2” 3-1/2” 7-1/2” 2-1/2” 3-1/2” 7-1/2” 3” 3-1/2” 7-1/2” 3-1/2” 3-1/2” BLB200-M, BLB200-A BUB200-M and BUB200-A 4 3 2 1 0 9 8 7 5 4 9” 9” 9” 9” 9” 9” 9” 9” 9” 9” 2” 2” 2-1/2” 3” 3-1/2” 4” 4” 4” 4” 4” 16 13 11 8 7 12” 12” 12” 12” 12” 12” 12” 12” 12” 12” 2” 2” 2-1/2” 3” 3-1/2” 5” 5” 5” 5” 5” 00 000 0000 250 300 3 3 - 9” 9” - 9” 9” - 3-1/2” 4” - 4” 4” - 6 5 4 3 3 12” 12” 12” 12” 12” 12” 12” 12” 12” 12” 3-1/2” 4” 4” 4-1/2” 5” 5” 5” 5” 5” 5” BLB250-M, BLB250-A BUB250-M and BUB250-A 2-1/2” HUBS 4 3 2 1 0 3” HUBS BLB300-M, BLB300-A BUB300-M and BUB300-A 22 19 16 12 10 15” 15” 15” 15” 15” 15” 15” 15” 15” 15” 2” 2” 2-1/2” 3” 3-1/2” 6” 6” 6” 6” 6” 35 29 25 18 15 18” 18” 18” 18” 18” 18” 18” 18” 18” 18” 2” 2” 2-1/2” 3” 3-1/2” 8” 8” 8” 8” 8 00 000 0000 250 300 8 7 6 4 4 15” 15” 15” 15” 15” 15” 15” 15” 15” 15” 3-1/2” 4” 4” 4-1/2” 5 6” 6” 6” 6” 6” 13 11 9 7 6 18” 18” 18” 18” 18” 18” 18” 18” 18” 18” 3-1/2” 4” 4” 4-1/2” 5” 8” 8” 8” 8” 8” 350 400 500 600 700 3 3 - 15” 15” - 15” 15” - 5” 6” - 6” 6” - 5 5 4 3 3 18” 18” 18” 18” 18” 18” 18” 18” 18” 18” 5” 6” 6” 8” 8” 8” 8” 8” 8” 8” 3-1/2” HUBS BLB350-M, BLB350-A BUB350-M and BUB350-A 4” HUBS BLB400-M, BLB400-A BUB400-M and BUB400-A A 4 3 2 1 0 47 39 33 25 21 21” 21” 21” 21” 21” 21” 21” 21” 21” 21” 2” 2” 2-1/2” 3” 3-1/2” 8” 8” 8” 8” 8” 60 51 43 32 27 24” 24” 24” 24” 24” 24” 24” 24” 24” 24” 2” 2” 2-1/2” 3” 3-1/2” 10” 10” 10” 10” 10” 00 000 0000 250 300 17 14 12 10 8 21” 21” 21” 21” 21” 21” 21” 21” 21” 21” 3-1/2” 4” 4” 4-1/2” 5” 8” 8” 8” 8” 8” 22 18 15 12 11 24” 24” 24” 24” 24” 24” 24” 24” 24” 24” 3-1/2” 4” 4” 4-1/2” 5” 10” 10” 10” 10” 10” 350 400 500 600 700 750 800 900 1000 7 6 5 4 4 3 3 3 - 21” 21” 21” 21” 21” 21” 21” 21” - 21” 21” 21” 21” 21” 21” 21” 21” - 5” 6” 6” 8” 8” 8” 8” 8” - 8” 8” 8” 8” 8” 8” 8” 8” - 9 8 7 5 5 4 4 4 3 24” 24” 24” 24” 24” 24” 24” 24” 24” 24” 24” 24” 24” 24” 24” 24” 24” 24” 5” 6” 6” 8” 8” 8” 8” 8” 10” 10” 10” 10” 10” 10” 10” 10” 10” 10” NEC 370-28(a). Limited to minimum #4 wire. NEC Chapter 9, Table 3B. NEC 370-28(a)(2) This is 6 times conduit trade size. NEC 370-28(a)(2) Exception (373-6(a) Table). This is distance “A” bending space illustrated on preceding page. Effective September, 2005 Copyright 2005 PAGE 28 800-621-1506 www.appletonelec.com A-29 Dimensions: Mogul Types C, T, LL and LR Types C & T Types LB,† LL & LR Dimensions in Inches Type Mogul C T LL,LR Hub Trade Size (In.) 1 1-1/4* 1-1/2* 2* 2-1/2* 3* 3-1/2* 4* 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 1 1-1/4 1-1/2 2 A 9.81 12.00 13.94 17.94 23.25 26.88 31.38 35.38 9.81 12.00 13.94 17.94 23.25 26.88 31.38 35.38 8.94 9.69 13.00 14.63 B C 2.75 3.31 3.75 4.44 5.13 5.94 7.19 7.56 2.75 3.31 3.75 4.44 5.13 5.94 7.19 7.56 2.75 3.31 3.75 5.00 2.38 2.38 3.13 3.13 4.63 4.63 5.63 5.63 2.38 2.38 3.13 3.13 4.63 4.63 5.63 5.63 2.38 2.38 3.13 3.13 * Furnished with patented rollers for easier cable pulling. Type Mogul D E 1.88 1.88 2.50 2.50 3.75 3.63 4.50 4.50 1.88 1.88 2.50 2.50 3.75 3.63 4.50 4.50 1.88 1.88 2.50 2.50 6.63 7.69 9.31 13.00 17.50 21.00 24.94 28.94 6.63 8.56 10.38 14.13 18.69 22.19 26.19 30.19 6.63 7.25 10.38 11.81 F 3.25 3.38 4.13 4.13 6.00 6.00 7.25 7.25 3.25 3.38 4.13 4.13 G H .94 1.16 1.38 1.63 1.81 2.16 2.50 2.75 .94 1.16 1.38 1.63 1.81 2.16 2.50 2.75 .94 1.16 1.38 1.63 2.44 3.00 3.38 4.00 4.63 5.44 6.69 7.06 2.44 3.00 3.38 4.00 4.63 5.44 6.69 7.06 2.44 3.00 3.38 4.56 J 7.88 8.50 11.63 12.94 K 1.88 2.19 2.56 3.18 3.63 4.38 4.88 5.25 1.88 2.19 2.56 3.18 3.63 4.38 4.88 5.25 1.88 2.19 2.56 3.44 Number of Cover Holes Two C, T and UB 2-1/2” thru 4” sizes Four All LB 2-1/2” thru 4” sizes Six A All LB, LL and LR plus C, T and UB 1” thru 2” sizes † See page A-23 for dimension table on LB Mogul type. Effective September, 2005 Copyright 2005 800-621-1506 www.appletonelec.com PAGE 29 A-30 Dimensions: Mogul Types LB and UB Type LB (2-1/2” thru 4”)† Type UB Dimensions In Inches Type Mogul LB UB Hub Trade Size (In.) 1 1-1/4* 1-1/2* 2* 2-1/2* 3* 3-1/2* 4* 1 1-1/4* 1-1/2* 2* 2-1/2* 3* 3-1/2* 4* A B 8.94 9.69 13.00 14.63 17.88 21.06 24.31 27.50 9.63 10.25 13.69 15.25 22.88 22.88 30.88 30.88 3.63 4.75 5.25 6.31 8.00 10.00 10.25 12.50 3.50 4.13 4.63 5.00 7.06 7.31 8.94 10.31 C D 2.38 2.38 3.13 3.13 5.88 5.88 7.00 7.00 2.38 2.38 3.13 3.13 4.63 4.63 5.63 5.63 1.88 1.88 2.50 2.50 3.50 3.50 4.63 4.63 1.88 1.88 2.50 2.50 3.75 3.75 4.50 4.50 E G 6.63 6.31 9.31 10.75 13.75 17.00 19.88 23.00 6.63 6.31 9.31 10.75 17.50 17.50 24.88 24.88 .94 1.16 1.38 1.63 2.13 2.50 3.00 3.25 H 2.44 3.44 3.94 4.88 4.13 5.13 4.75 6.38 2.44 3.00 3.38 4.56 5.44 6.81 7.06 8.44 J 7.88 8.50 11.63 12.94 15.81 18.50 21.38 24.38 8.44 8.94 12.19 13.38 20.13 20.13 27.50 27.50 K L 1.88 2.63 3.06 3.44 1.88 2.16 2.38 2.69 4.56 5.38 6.63 7.00 1.88 2.19 2.56 3.18 4.38 4.38 5.25 5.25 * Furnished with patented rollers for easier cable pulling. † See page A-22 for illustration of LB in sizes 1” thru 2”. A Type Mogul Number of Cover Holes All LB, LL and LR plus C, T and UB 1” thru 2” sizes Two C, T and UB 2-1/2” thru 4” sizes Four All LB 2-1/2” thru 4” sizes Six Effective September, 2005 Copyright 2005 PAGE 30 800-621-1506 www.appletonelec.com A-31 Wiring Capacity: Mogul Bodies with Cover Body and Cover Capacities Combined for Total Usable Capacity per NEC 370-6(a)(1). Mogul Bodies with Covers: Malleable Iron and Aluminum CAPACITY IN CUBIC INCHES Hub Size, Inches Type Mogul Capacity, Cu. In. 1 C, LB, LL LR, T, UB 31 1-1/4 C, T LB LL, LR UB 50 48 42 40 1-1/2 C, LL, LR, T LB UB 93 107 91 2 C, T LB LL, LR, UB 143 145 134 2-1/2 C, T LB UB 335 210 375 3 C, T LB UB 475 345 445 3-1/2 C, T LB UB 830 500 840 4 C, T LB UB 1010 740 960 A Effective September, 2005 Copyright 2005 800-621-1506 www.appletonelec.com PAGE 31 A-32 LBD and LBDN Pulling Fittings: Malleable Iron, Aluminum UNILET® for use with Threaded Rigid Metal Conduit and IMC. Furnished with Cover and Gasket. Features Serve as pulling fittings—ideal for heavy, difficult-to-bend conductors. Make 90° bends in conduit—straight pull through hubs in either direction. Use as service entrance fitting. Complete with gasketed covers. Hub Size (in) Catalog Number Malleable Iron Aluminum LBD 1/2 3/4 1 LBD50-M LBD75-M LBD100-M — — — • Unilets and covers: malleable iron (some in aluminum). • Gaskets: Neoprene or composition LBD 1-1/4 1-1/2 2 LBD125-M LBD150-M LBD200-M LBD125-A LBD150-A LBD200-A Standard Finishes iron bodies and covers: triple-coat — (1) zinc electroplate, (2) dichromate and (3) epoxy powder coat. Aluminum bodies and covers: epoxy powder coat. LBDN 2-1/2 3 3-1/2 4 LBDN250-M LBDN300-M LBDN350-M LBDN400-M LBDN250-A LBDN300-A LBDN350-A LBDN400-A • • • • Type Standard Materials fiber. • Malleable • LBD Dimensions LBDN Dimensions Compliances UL Standard 514A. Federal Spec. W-C-586B. LBDN complies with NEC 37028(a)(2). Suitable for classified location use in Class I, Division 2 areas, if installed in compliance with NEC 501-4(b). Appleton malleable iron conforms to ASTM A47-77, Grade 32510. Appleton aluminum products are produced from a high strength copper-free (4/10 of 1% max.) alloy. • • • • • • LBDN Series Dimensions, Inches LBD/LBDN Bodies and Covers: Malleable Iron and Aluminum Hub Size (Inches) Capacity, Cu. In. 1/2 4.0 3/4 8.0 Hub Trade Size (In.) 2-1/2 3 3-1/2 4 A B C D 17.88 21.06 24.31 27.50 8.00 10.00 10.25 12.50 5.88 5.88 7.00 7.00 3.50 3.50 4.63 4.63 D A 1 12.0 1-1/4 37.0 LBD Series Dimensions, Inches 1-1/2 66.0 2 81.0 2-1/2 (LBDN) 210.0 3 (LBDN) 345.0 3-1/2 (LBDN) 500.0 4 (LBDN) 740.0 Hub Trade Size (In.) 1/2 3/4 1 1-1/4 1-1/2 2 Effective September, 2005 Copyright 2005 PAGE 32 A B C 5.00 6.19 6.38 8.50 12.25 12.44 2.19 2.50 2.69 - 1.31 1.50 1.75 2.63 3.13 3.13 4.38 5.50 5.50 7.50 10.94 10.94 E 13.75 17.00 19.88 23.00 E 1.25 1.44 1.69 2.13 2.31 2.75 G H J L 2.13 2.50 3.00 3.25 4.13 5.13 4.75 6.38 15.81 18.50 21.38 24.38 4.56 5.38 6.63 7.00 F G H J 3.38 4.13 4.13 4.75 4.88 5.25 3.56 4.75 4.94 7.19 10.63 10.63 .94 1.13 1.38 2.00 2.56 2.56 800-621-1506 www.appletonelec.com A-33 JB Conduit Outlet Boxes, Covers, and Hangers: Malleable Iron, Aluminum UNILET® for use with Threaded Rigid Metal Conduit and IMC. NOTE: Refer to page A-31 for Wiring Capacity Tables. Features Raintight when enclosed and gasketed with hub or blank covers. For exposed or concealed use. Blind cover screw holes prevent conductor damage during installation, provide water-tightness. Available in three inside depths— 1-5/16”, 2-1/16”, and 3-1/8”. Order with or without mounting lugs. Furnished with four tapped holes and two close-up plugs. Malleable iron or aluminum. Cushion fixture hangers enclosed and gasketed (vaportight). • • • • JB-A boxes and covers: copper-free aluminum. • Gaskets: Neoprene or composition • • • • • • Malleable iron conduit outlet boxes, Standard Materials conduit outlet boxes and covers plus JB fixture hangers: malleable iron. • JB fiber. Standard Finishes JB conduit outlet box. Choice of three depths. JBX shown. and hub covers: triple-coat — (1) zinc electroplate, (2) dichromate and (3) epoxy powder coat. Fixture hangers, JB 1/2” hub and blank covers: (1) zinc electroplate, (2) dichromate and (3) epoxy powder coat. Aluminum JB conduit outlet boxes: epoxy powder coat. • Federal Spec. W-C-586B. • Suitable for classified location use in • Class I, Division 2 areas, if installed in compliance with NEC 501-4(b). Appleton malleable iron conforms to ASTM A47-77, Grade 32510. Appleton aluminum products are produced from a high strength copper-free (4/10 of 1% max.) alloy. • • • Compliances • UL Standard 514A. Length (A) Catalog Number Malleable Iron Aluminum — — — JBX-50 JBX-75 JBX-100 — — — — — — JBX-50L JBX-75L JBX-100L JBX50L-A JBX75L-A — — — — JBDX-50 JBDX-75 JBDX-100 — — — 1/2 3/4 1 — — — JBDX-50L JBDX-75L JBDX-100L — — — Furnished with four tapped openings and two close-up plugs. With removable mounting lugs 1/2 3/4 1 — — — JBLX-50L JBLX-75L JBLX-100L JBLX-50L-A JBLX-75L-A JBLX-100L-A Description Hub Size (Inches) JBX — 1-5/16” inside depth Furnished with four tapped openings and two close-up plugs. Less mounting lugs 1/2 3/4 1 With mounting lugs 1/2 3/4 1 JBDX — 2-1/16” inside depth Furnished with four tapped openings and two close-up plugs. Less mounting lugs 1/2 3/4 1 With mounting lugs JBLX — 3-1/8” inside depth 800-621-1506 www.appletonelec.com PAGE 33 A Effective September, 2005 Copyright 2005 A-34 JB Conduit Outlet Boxes, Covers, and Hangers: Malleable Iron, Aluminum UNILET® for use with Threaded Rigid Metal Conduit and IMC. NOTE: Refer to page A-31 for Wiring Capacity Tables. Length (A) Catalog Number Malleable Iron Aluminum Furnished with screws. When used with gasket provides raintight fit, supports 250 lbs. Hub Covers 1/2 3/4 Cover Blank .75” (1.9cm) .94” (2.3cm) .19” (0.4cm) JBK-50 JBK-75 JBK-B JBK-50-A JBK-75-A JBK-1B-CA JBX, JBDX, JBLX — Gasket, Neoprene — JB-GK-N JB-GK-N Furnished with gasket and screws. Ball Type — 15° swing in all directions, support 250 lbs. 1/2 3/4 2.56” (6.5cm) 2.56” (6.5cm) JBK-50-BS JBK-75-BS — — Cushion type, enclosed and gasketed — 8° swing in all directions. Cushions 40 lbs., supports 250 lbs. 1.63 (4.1cm) 1.63 (4.1cm) JBK-50-CS JBK-75-CS — — Description Hub Size (Inches) JBX, JBDX, JBLX — Cast Covers A A — JBX, JBDX, JBLX — Flexible Fixture Hangers A Ball A Cushion Dimensions Hub size (Inches) 1/2 3/4 1 Hub size (Inches) 1/2 3/4 1 1/2 3/4 JB Malleable Iron and Aluminum Boxes. Dimension “A” (Inches) JBX JBDX JBLX .75 .88 .81 .75 .88 1.06 .75 .88 1.06 Dimension “A”(Centimeters) JBX JBDX JBLX 1.9 2.2 2.1 1.9 2.2 2.7 1.9 2.2 2.7 CAPACITY IN CUBIC INCHES* Hub Size (In.) JBX JBDX JBLX 1/2 3/4 1 15.5 15.5 15.5 23.0 23.0 23.0 33.0 33.0 33.0 *JB covers add no additional cubic inch capacity. A JBX and JBDX Effective September, 2005 Copyright 2005 PAGE 34 JBLX 800-621-1506 www.appletonelec.com A-35 GS Conduit Outlet Boxes, Covers, and Hangers: Malleable Iron UNILET® for use with Threaded Rigid Metal Conduit and IMC. Features Raintight when enclosed and gasketed with hub or blank covers. Extra wide mating surfaces of GS box and cover provide greater gasket contact for more positive seal. For exposed or concealed use. GSU-20 will take connection block. Universal design—furnished with 4 threaded universal 3/4” hubs, four 3/4” to 1/2” reducers, and 3 close-up plugs. Furnished with mounting lugs. Cushion fixture hangers enclosed and gasketed (vaportight). • • • • • • • Standard Materials Conduit outlet boxes, covers and fixture hangers: malleable iron. Gaskets: Neoprene or composition fiber. • • Standard Finishes Malleable iron conduit outlet boxes, fixture hangers hub covers: triple-coat — (1) zinc electroplate, (2) dichromate and (3) epoxy powder coat. 1/2” hub and blank covers: (1) zinc electroplate, (2) dichromate and (3) epoxy powder coat. • • Compliances • UL Standard 514A. • Federal Spec. W-C-586B. • Suitable for classified location use in GS conduit outlet box. Four tapped conduit entrances. Class I, Division 2 areas, if installed in compliance with NEC 501-4(b). Appleton malleable iron conforms to ASTM A47-77, Grade 32510. Appleton aluminum products are produced from a high strength copper-free (4/10 of 1% max.) alloy. • • Hub Size (Inches) Length (A) Catalog Number Four threaded universal 3/4” hubs, four 3/4” to 1/2” reducers, and three 1/2” close-up plugs. 1/2 or 3/4 — GSU-20 Four 1” threaded openings and three 1” close-up plugs. 1 — GSU-100 1/2 3/4 Blank 1.75” (4.4cm) 1.75” (4.4cm) 1.06” (2.6cm) GSK-50-20 GSK-75-20 GSK-BC-20 — 1.63” (4.1cm) GSK-LR20 Description GS — 1-3/4” inside depth, with mounting lugs (Form 20) GSU-20 GSU-100 GS — Cast Covers A Furnished with gasket and screws. Hub Cover A Enclosed and gasketed for raintight fit, supports 250 lbs. Hub Cover Blank Cover Blank Cover GS — Cover, Lamp Receptacle Furnished with gasket and screws. A Effective September, 2005 Copyright 2005 800-621-1506 www.appletonelec.com PAGE 35 A-36 GS Conduit Outlet Boxes, Covers, and Hangers: Malleable Iron UNILET® for use with Threaded Rigid Metal Conduit and IMC. Hub Size (Inches) Length (A) Catalog Number Furnished with mounting screws. 5-Wire, 20-Amp, 300 Volt — — CB205 GS — Gasket, Neoprene — — GS-GK20-R Ball Type — 15° swing in all directions, support 250 lbs. — — 3.00” (7.6cm) 3.25” (8.2cm) GSK-50-20B GSK-75-20B Cushion Type, enclosed and gasketed — 8° swing in all directions. Cushions 40 lbs., supports 250 lbs. — — 2.00” (5.0cm) 2.00” (5.0cm) GSK-50-20C GSK-75-20C Description 1.312” / 3.33 cm i i 2.875” / 7.06 cm GS-20 — Connection Block 0.219” / 0.56 cm GS — Flexible Fixture Hangers — Form 20 Furnished with gasket and screws. A Ball A Cushion Dimensions GSU-20 GSU-100 Inside Depth 1.75” (4.5cm) Inside Depth 1.75” (4.5cm) GS Malleable Iron Boxes* CAPACITY IN CUBIC INCHES GS GSK Covers Hub Blank 1/2 24.0 8.5 8.5 3/4 24.0 8.5 8.5 1 24.0 8.5 8.5 A Hub Size (In.) Effective September, 2005 Copyright 2005 PAGE 36 800-621-1506 www.appletonelec.com SEH Conduit Outlet Boxes and Covers: Malleable Iron A-37 UNILETS® for use with Threaded Rigid Metal Conduit and IMC. SEH Boxes Take Wiring Devices Designed for 4” Octagonal Outlet Boxes. NOTE: Refer to page A-31 for Wiring Capacity Tables. Features Economy cast conduit outlet box. Take wiring devices designed for 4” octagonal outlet boxes. Two 8-32 screw holes tapped on 3-1/2” centers. • • • Hub Size (Inches) Catalog Number SEH 1/2 3/4 SEH-50 SEH-75 SEHC 1/2 3/4 SEHC-50 SEHC-75 SEHL 1/2 3/4 SEHL-50 SEHL-75 SEHT • UL Standard 514A. • Federal Spec. W-C-586B. • Suitable for classified location use in 1/2 3/4 SEHT-50 SEHT-75 SEHX 1/2 3/4 SEHX-50 SEHX-75 • • SEH—Covers Description Standard Materials • Conduit outlet boxes and covers: malleable iron. • Gaskets: Neoprene or composition fiber. Standard Finishes • Malleable iron conduit outlet boxes, and hub covers: triple-coat — (1) zinc electroplate, (2) dichromate and (3) epoxy powder coat. Blank cast cover: (1) zinc electroplate, (2) dichromate and (3) epoxy powder coat. Blank steel cover: zinc electroplate. • • Compliances Class I, Division 2 areas, if installed in compliance with NEC 501-4(b). Appleton malleable iron conforms to ASTM A47-77, Grade 32510. Appleton aluminum products are produced from a high strength copper-free (4/10 of 1% max.) alloy. Furnished with screws. Hub Cover, cast malleable 1/2 SEHK-50 Cover, steel Blank SEHK-B Cover, cast malleable Blank SEHK-BC SEH—Gasket SEH-GK Fiber Composition Dimensions Hub Size (Inches) A (Inches) A(Centimeters) 1/2 3/4 .63 .75 1.6 1.9 CAPACITY IN CUBIC INCHES SEH 1/2 3/4 18.0 18.0 A Hub Size (In.) *SEH covers add no additional cubic inch capacity. Effective September, 2005 Copyright 2005 800-621-1506 www.appletonelec.com PAGE 37 A-38 Pull Boxes with Threaded Hubs and Covers For use with Threaded Rigid Metal Conduit and IMC. Applications Serve as pulling fittings. Provide openings for splicing. Make straight connections and 90° bends in conduit runs. Permit access to conductors for maintenance. • • • • TYPE “PTB” Features • Roomy interiors, more wiring space. • Accurately tapped, tapered threads (NPT) for tight, rigid joints and ground continuity. PTB/PTC gasket TYPE “PTC” Standard Materials Bodies and covers– steel. Hubs– malleable iron or steel. Cover bolts– stainless steel. • • • Standard Finish • Zinc electroplate, dichromate and epoxy powder coat. Size Range • Straight Type PTC– 1” thru 6” (hub) sizes, 12” thru 48” lengths. Options Custom lengths up to 72” available, consult factory. • Compliances UL Standard 514A. • A Effective September, 2005 Copyright 2005 PAGE 38 Catalog Numbers Straight 90° PTC Box PTB Box Gaskets for PTC & PTB Hub Size (In.) A 12-inch 1200 1201 1202 1203 1250 1251 1252 1253 GK-12-100 GK-12-150 GK-12-150 GK-12-200 1 1-1/4 1-1/2 2 12 12 12 12 2-3/16 2-1/2 2-1/2 3-11/32 2-1/8 2-7/16 2-7/16 3-5/16 27/32 1-1/16 1-1/16 1-5/16 15/16 1-5/32 1-3/8 1-11/16 18-inch 1211 1212 1213 1214 — — — — GK-18-150 GK-18-150 GK-18-200 GK-18-250 1-1/4 1-1/2 2 2-1/2 18 18 18 18 2-1/2 2-1/2 3-11/32 4-13/16 2-7/16 2-7/16 3-5/16 4-3/4 1-1/16 1-1/16 1-5/16 1-19/32 1-5/32 1-3/8 1-11/16 1-13/16 24-inch 1222 1223 1224 1225 1272 1273 1274 1275 GK-24-150 GK-24-200 GK-24-300 GK-24-300 1-1/2 2 2-1/2 3 24 24 24 24 2-1/2 3-11/32 4-13/16 4-13/16 2-7/16 3-5/16 4-3/4 4-3/4 1-1/16 1-5/16 1-19/32 1-21/32 1-3/8 1-11/16 1-13/16 2-1/16 36-inch 1244 1245 1246 1247 1294 1295 1296 1297 GK-36-300 GK-36-300 GK-36-400 GK-36-400 2-1/2 3 3-1/2 4 36 36 36 36 4-13/16 4-13/16 6-5/16 6-5/16 4-3/4 4-3/4 6-3/16 6-3/16 1-19/32 1-21/32 1-29/32 1-29/32 1-13/16 2-1/16 2-3/8 2-21/32 48-inch 1812 1813 1814 1815 1816 — — — — — GK-48-300 GK-48-400 GK-48-400 GK-48-500 GK-48-600 3 3-1/2 4 5 6 48 48 48 48 48 4-13-16 6-5/16 6-5/16 7-5/16 8-5/16 4-3/4 6-3/16 6-3/16 7-3/16 8-3/16 1-21/32 1-29/32 1-29/32 1-27/32 2-1/32 2-1/16 2-3/8 2-21/32 3-1/4 4-1/32 Pull Box Dimensions (Inches) B C D E 800-621-1506 www.appletonelec.com A-39 Big-Bend™ Cast Pulling Elbow For use with Threaded Rigid Metal Conduit and IMC. Application Big-Bend™ Pulling Elbow is installed in conduit systems to provide 90° bends in conduit runs, pull outlets for conductors, access to conductors for maintenance and openings for making splices. • Features Cast from copper-free aluminum. Composition gasket in cover. Stainless steel cover bolts. Plugged 1/2” outlets top and bottom for breather and drain. Available in cast iron. Allows bending radius of 8 to 12 times outside diameter of conductor. Conductors can be pulled straight through. Cover easily installed. • • • • • • • • Conduit Systems Installations Standard Materials • Bodies and covers: copper-free aluminum. • Gaskets: composition. • Cover bolts: stainless steel. Standard Finishes • Acrylic paint. Compliances • Certification Standard 18-M1987 NEMA 4. • UL Standard 514A. C22.2 No. A Effective September, 2005 Copyright 2005 800-621-1506 www.appletonelec.com PAGE 39 A-40 Big-Bend™ Cast Pulling Elbow Conduit Systems Installations BENDING RADII OF BIG-BEND PULLING ELBOW Catalog Number BB1-050 BB1-075 BB1-100 BB1-125 BB1-150 BB1-200 BB1-250 BB1-300 BB1-350 BB1-400 BB2-075 BB2-100 BB2-125 BB2-150 BB2-200 BB2-250 BB2-300 BB2-350 BB2-400 BB3-050 BB3-075 BB3-100 BB3-125 BB3-150 BB3-200 BB3-250 BB3-300 BB3-350 BB3-400 BB3-500 BB3-600 Size Conduit Size (In.) R1 (In.) 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 5 6 8.187 8.062 7.875 7.812 7.687 7.437 7.250 6.875 6.687 6.437 12.937 12.750 12.687 12.562 12.312 12.125 11.750 11.562 11.312 13.062 12.937 12.750 12.687 12.562 12.312 12.125 11.750 11.562 11.312 10.812 10.312 BB1 8.812 20.79 8.875 20.48 8.937 20.00 9.250 19.84 9.312 19.52 9.500 18.89 9.687 18.42 9.937 17.46 10.250 16.98 10.500 16.35 13.750 32.86 13.812 32.39 14.125 32.22 14.187 31.91 14.375 31.27 14.562 30.80 14.812 29.85 15.125 29.37 15.375 28.73 13.687 33.18 13.750 32.86 13.812 32.39 14.125 32.22 14.187 31.91 14.375 31.27 14.562 30.80 14.812 29.85 15.125 29.37 15.375 28.73 15.812 27.46 16.375 26.19 BB2 12x12x6 18lbs. 18x18x6 32 lbs. Inside Dimensions Approx. Shp. Wt/Unit R2 (In.) R1 (Cm) R2 (Cm) 22.38 22.54 22.70 23.50 23.65 24.13 34.60 25.24 26.04 26.67 34.93 35.08 35.88 36.03 36.51 36.99 37.62 38.42 29.05 34.76 34.93 35.08 35.88 36.03 36.51 36.99 37.62 38.42 39.05 40.16 41.59 BB3 18x18x8 48 lbs. Dimensions In Inches BB2 BB1 A B C D E F G 12-3/4 9 18-3/4 9 12-3/4 3-7/8 7-3/4 A B C D E F G BB1 32.39 24.48 47.63 24.48 34.93 9.84 19.69 A Conduit Size (In.) 1/2 3/4 1 1-1/4 1-1/2 2 19-7/8 14 27-1/4 14 19-7/8 3-7/8 7-3/4 Dimensions In Centimeters BB2 50.48 38.10 69.22 38.10 50.48 9.84 19.69 Code 050 075 100 125 150 200 BB3 19-7/8 14 27-1/2 14 19-7/8 5 10 Conduit Size (In.) 2-1/2 3 3-1/2 4 *5 *6 BB3 50.48 35.56 69.85 35.56 50.48 12.70 25.40 Code 250 300 350 400 500 600 * Available in Big-Bend™ Size 3 only Effective September, 2005 Copyright 2005 PAGE 40 800-621-1506 www.appletonelec.com A-41 ® A Effective September, 2005 Copyright 2005 800-621-1506 www.appletonelec.com PAGE 41
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