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2014-10-17
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Sta-Kon ® Termination Products Table of Contents Overview.......................................................................................B2–B5 Ring Terminals ............................................................................B6–B15 Flag Terminals...................................................................................B16 Fork Terminals ..........................................................................B17–B20 Pin Terminals ....................................................................................B21 Butt Splices ..............................................................................B22–B23 Wire Joints................................................................................B24–B25 Heat-Shrinkable Terminals, Splices and Disconnects.................B26–B27 Disconnects and Male Tabs.......................................................B28–B31 Luminaire Disconnect ...............................................................B32–B33 Insulated Ferrules .....................................................................B34–B35 Ferrules ....................................................................................B36–B37 Installing Kits ............................................................................B38–B40 Application Tools.......................................................................B41–B51 Die Selection Chart ...................................................................B52–B54 Wire Guide Table .......................................................................B55–B57 Military Standard Cross Reference ....................................................B58 Cross Reference for Packaging .................................................B59–B61 Catamount® Terminals ..............................................................B62–B63 Catamount® Terminal Tools ...............................................................B64 Polycarbonate Insulated Ring Terminals.............................................B65 Polycarbonate Insulated Fork Terminals.............................................B66 Vinyl Insulated Ring Terminals DIN 46237..........................................B67 Nylon Insulated Ring Terminals DIN 46237 ........................................B68 Nylon Insulated Fork Terminals DIN 46237 ........................................B69 Vinyl Insulated Fork Terminals DIN 46237..........................................B70 Polycarbonate Insulated Pin Terminals...............................................B71 Insulated Female Disconnects DIN 46245..........................................B72 Insulated Male Disconnects DIN 46245 .............................................B73 Fully Insulated Female Disconnects...................................................B74 Fully Insulated Butt Splices ...............................................................B75 Insulated Wire Joints .........................................................................B76 Tools.........................................................................................B77–B78 w w w. t n b. c a B1 Sta-Kon ® Termination Products Overview Experience the Sta-Kon® advantage! Thomas & Betts developed the first tool-applied solderless terminals and connectors more than 70 years ago in response to industry awareness of the need for better performance of electrical systems. Key Features and Benefits • • • • Metal insulation grip sleeve is included on all nylon terminal for strain relief Long barrel selectively annealed CSA Certified UL Listed unless otherwise specified Deep Internal Serrations After the insertion of a wire into the terminal’s barrel, a deep, serrated interior ensures a large area of contact that lowers the resistance of a connection. With the mechanical force of the tool, the wire strands cold flow into the serrated interior. This guarantees electrical resistance lower than the wire to which it is applied. This feature also prevents pullout from vibration and mechanical strain. Deep internal serrations can be compared to the effective holding power of a well-treaded tire on a wet highway. Funneled Terminal Barrel Entry This feature makes wire insertion faster and easier. A funneled barrel eliminates wire strand “hang up” upon insertion into the terminal’s barrel. The loss of even a couple of wire strands can have negative results on electrical efficiency and resistance to mechanical strain. Sta-Kon® Long Barrel Design If lowering electrical resistance, preventing wire pullout, eliminating a “missed” crimp and having an insulator that stays on the barrel during installation are your goals, then you must design a terminal with a long barrel. This also provides the insulator with additional surface area, holding tight to the barrel. Most competitive barrel lengths range from 20–50% shorter than Sta-Kon® terminals. The results are usually a stream of electrical failure, rework and added expense. Many competitive insulators come off during crimping due to a limited barrel length. • • • • • • • • Funnel Entry Barrel Selectively annealed long barrel Longer barrel design Colour-coded insulators Brazed or overlapping seams Anti-rotational tongue Hardened tongue Complete wire and stud size identification Note: Listed for solid wire up to #10 AWG, terminals only. B2 w w w. t n b. c a Sta-Kon ® Termination Products Overview Why Sta-Kon® Terminals are Better Selective Annealing • Deep Internal Serrations. Because of the mechanical strength of copper, an installer can experience fatigue associated with repeated installations. For this reason Thomas & Betts puts our terminals through one more step called selective annealing. This process leaves the barrel soft enough to crimp and form around the wire. However, we “cold form” the tongue during the manufacturing process so it remains strong. This is done so the tongue can withstand repeated bends and bolt tightening strain common in most electrical installations. Many competitors attempt to accomplish similar goals by removing valuable material or using a softer copper which has lower conductivity. This increases electrical resistance as well as the odds for shorting and downtime. All Sta-Kon® Terminals are Deburred and Degreased To ensure a Sta-Kon® terminal is properly plated and insulated, all our parts are put through a process which cleans and smooths the terminal of any manufacturing residues, mainly grease, oils and sharp edges. Many competitive products do not put their product through such rigorous finishing. Platings/Finish Electroplated-Tin is standard. All others require minimum order quantities and are generally not stocked. Alternative platings as follows: Gold, Silver, Tin-alloys, Nickel, etc. The following finishes are available on most one-piece Sta-Kon® terminals: Anti-Rotational Tongues This is a unique feature to the Thomas & Betts ring tongue terminal. This design prevents terminal shorting by keeping the terminal secure in the terminal block. The • Flat bottom box installer can place a greater number of terminals closer • Electro-tin plating • Center reinforced spring detent for together without worry. minimum insertion force • Compound Spring Rails provide positive contact after repeated insertions Proper Identification We identify all terminals with Thomas & Betts initials, T&B. We also indicate wire and stud sizes. These markings are clearly visible on the surface of the tongue, taking any guesswork out of replacing or reordering additional parts. Our superior bright plating also assists in visibility. Finish Suffix Gold Plate GP Nickel Plate NP Plain Finish Silver Plate PF SP Tin Plate TP Spec. MIL-G-45204 Type II, Grade B, C, D, Class O QQ-N-290 Class 2, Grade G None MIL-T-16366 Type I or II, 400°F, 204°C MIL-T-10727 Type I To order, add the indicated suffix to the regular catalogue number. Underwriters Laboratories Listing Sta-Kon® Rings, Forks, Locking Forks, two-way splices and disconnects are tested and listed to UL standards and all applicable products to CSA standards. w w w. t n b. c a B3 Sta-Kon ® Termination Products Overview Sta-Kon® Ring, Fork and Locking Fork • Complete line of installing tools engineered to match tool with terminal • First to gain military approval for pressure connections … many styles available for military applications • Sta-Kon® products exceed test specification requirements of military, UL and CSA • Fluoropolymer and Nylon Terminals provided with extra metal sleeve to grip insulation • Vinyl insulated and bare Sta-Kon® terminals feature brazed seam wire barrels which can be crimped at any place on the barrel circumference • Ring and Fork terminals can be used with solid wire as follows: Non-Insulated: 22-8 gauge Insulated: 22-10 gauge Sta-Kon® Disconnects • Internal barrel serrations and long barrel provide for maximum tensile strength • Complete line of installing tools, engineered to match tool with terminal • Funnel entry insulators allow for easier inserting of wire into barrel • Colour-coded for easy installation The Shure-Stake® Tools are Matched to Terminals ERG4001 B4 The Shure-Stake® mechanism prevents the dies from releasing the terminal until the proper compression has been completed. With this method, an operator achieves a reliable crimp everytime. Thomas & Betts’ tooling techniques correctly match tools, wire size and terminal to produce optimum mechanical and electrical performance. w w w. t n b. c a Sta-Kon ® Termination Products Overview Thomas & Betts is pleased to announce that Sta-Kon® RA, RB and RC insulated quick disconnect products are now UL Listed at 600 volts. Sta-Kon® Technical Data Terminals & Splices Insulation Rating UL 94 Flammability Voltage Nylon Vinyl TEFZEL® Disconnects (non-insulated) V-2 V-0 V-0 600V Temperature 105ºC 300V TEFZEL® is a registered trademark of DuPont. The Sta-Kon® Terminals Numbering System Distributor Package 100/50 Bulk “O.E.M.” Packaged 1000/500 Common to Both Packages • Letter A denotes 22-18 AWG wire range = Red • Letter B denotes 16-14 AWG wire range = Blue • Letter C denotes 26-22 AWG, 12-10 AWG wire range = Yellow • Letter R preceding the above letters indicates the terminal is insulated • No letter R… no insulation … no exception! Distributor Packaged Part numbers are very descriptive indicating insulation and type, stud size, tongue style and the largest maximum wire that can be put inside. • If the letter R precedes the number, the part is nylon insulated – RA18-6 • If the letter R follows the number, the part is vinyl insulated – 14RB-8 EXAMPLE: 10RC-8F C – Indicates 12-10 AWG 10RC – Vinyl Insulated 8 – Indicates stud size F – Means a fork tongue terminal FL – Would indicate locking fork w w w. t n b. c a EXAMPLE: 2RA18X 2 – Indicates a 2 way or butt style connector X – Means expanded insulation B5 Sta-Kon ® Termination Products Ring Terminals • • • • • • • • • Complete line of installing tools engineered to match tool with terminal First to gain military approval for pressure connections… many styles available for military applications Sta-Kon® products exceed test specification requirements of military, UL and CSA Include extra metal sleeve to grip insulation Vinyl insulated and bare Sta-Kon® terminals feature brazed seam wire barrels that can be crimped at any place on the barrel circumference Can be installed with crimping tools having a single indentor or double indentor (recommended for solid wire) Serrated barrel increases grip on wire Wire range identification on the tongue of each terminal Constructed of electrolytic copper for high conductivity Nylon-Insulated Ring Terminals Cat. No. Pkg. Qty. Wire Range RZ22-2** RZ22-4** RZ22-6** RZ22-8** RZ22-10** RAX23* RAX43* RAX63* RAX83* RAX103* RA18-4 RA323 RA333 RA18-6 100 100 100 100 100 1,000 1,000 1,000 1,000 1,000 100 1,000 1,000 100 26–22 26–22 26–22 26–22 26–22 26–24 26–24 26–24 26–24 26–24 22–16 22–16 22–16 22–16 * Not listed by UL or CSA Max. Ins. (in.) 0.083 0.083 0.083 0.083 0.083 0.125 0.125 0.125 0.125 0.125 0.136 0.136 0.136 0.136 Bolt Hole #2 #4 #6 #8 #10 #2 #4 #6 #8 #10 #4 #4 #6 #6 Rec. Tool Dimensions (in.) A 0.57 0.65 ERG4006 0.65 0.75 0.75 0.66 0.74 WT145A 0.84 0.84 0.84 0.72 0.72 ERG4001 0.72 0.86 B C M 0.14 0.21 0.21 0.25 0.25 0.14 0.20 0.25 0.25 0.25 0.23 0.23 0.23 0.26 0.13 0.20 0.20 0.23 0.23 0.14 0.19 0.22 0.22 0.24 0.14 0.14 0.14 0.25 0.49 0.54 0.54 0.62 0.62 0.59 0.64 0.72 0.72 0.72 0.59 0.59 0.59 0.71 ** CSA Certified only Most standard bulk catalogue numbers can be put on Mylar Tape for reel feed applications (i.e. 12050 tool and application). Please put the suffix M for Mylar tape i.e. RA2573M. B6 Stock Thick. (in.) 0.02 0.03 Cat. No. Pkg. Qty. RA853 RA18-8 RA833 RA863 RA18-10 RA873 RA18-14 RA713 RA18-516 RA723 RA18-38 RA733 RA18-12 RA753 1,000 100 1,000 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 Wire Range 22–16 Dimensions (in.) Max. Ins. (in.) Bolt Hole 0.136 #6 0.86 0.26 0.25 0.71 #8 0.89 0.26 0.25 0.71 #8 0.86 0.26 0.25 0.71 #8 0.89 0.26 0.25 0.71 #10 0.89 0.31 0.25 0.71 WT145A #10 0.89 0.31 0.25 0.71 1⁄4 in. 1.10 0.46 0.31 0.84 1⁄4 in. 1.10 0.46 0.31 0.84 5⁄16 in. 1.10 0.46 0.31 0.84 5⁄16 in. 1.10 0.46 0.31 0.84 3⁄8 in. 1.20 0.53 0.35 0.87 3⁄8 in. 1.20 0.53 0.35 0.87 ERG4001 1⁄2 in. 1.30 0.72 0.50 0.92 1⁄2 in. 1.30 0.72 0.50 0.92 Rec. Tool A B C M Stock Thick. (in.) .03 .03 w w w. t n b. c a Sta-Kon ® Termination Products Ring Terminals Nylon-Insulated Ring Terminals Cat. No. Max. Pkg. Wire Ins. Qty. Range (in.) RB14-4 RB1323 RB14-6 RB853 RB1333 RB14-8 RB863 RB14-10 RB873 RB14-14 RB713 RB14-516 RB723 RB14-38 RB733 RB14-12 RB753 100 1,000 100 1,000 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 18–14 Bolt Hole Rec. Tool Dimensions (in.) A B C M #4 0.72 0.26 0.14 0.59 #4 0.72 0.26 0.14 0.59 #6 0.89 0.31 0.25 0.71 #6 0.89 0.31 0.25 0.71 #6 0.74 0.26 0.14 0.59 #8 0.89 0.31 0.25 0.71 #8 0.89 0.31 0.25 0.71 #10 0.89 0.31 0.25 0.71 0.162 #10 ERG4001 0.89 0.31 0.25 0.71 1⁄4 in. 1.08 0.47 0.31 0.81 1⁄4 in. 1.08 0.47 0.31 0.81 5⁄16 in. 1.08 0.47 0.31 0.84 5⁄16 in. 1.08 0.47 0.31 0.84 3⁄8 in. 1.17 0.53 0.35 0.87 3⁄8 in. 1.17 0.53 0.35 0.87 1⁄2 in. 1.25 0.72 0.50 0.90 1⁄2 in. 1.25 0.72 0.50 0.90 Stock Thick. (in.) 0.03 Nylon-Insulated Ring Terminals — Expanded Entry Cat. No. Pkg. Wire Qty. Range RB14-4X RB14-6X RB854 RB14-8X RB864 RB14-10X RB874 RB14-14X RB714 RB14-516X RB724 RB14-38X RB734 100 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 w w w. t n b. c a 18–14 Dimensions (in.) Max. Ins. (in.) Bolt Hole 0.190 #4 0.80 0.26 0.14 0.67 #6 0.95 0.31 0.25 0.79 #6 0.95 0.31 0.25 0.79 #8 0.95 0.31 0.25 0.79 #8 0.95 0.31 0.25 0.79 #10 0.95 0.31 0.25 0.79 #10 ER4001 0.95 0.31 0.25 0.79 1⁄4 in. 1.16 0.47 0.31 0.92 1⁄4 in. 1.16 0.47 0.31 0.92 5⁄16 in. 1.16 0.47 0.31 0.92 5⁄16 in. 1.16 0.47 0.31 0.92 3⁄8 in. 1.25 0.53 0.42 0.95 3⁄8 in. 1.25 0.53 0.42 0.95 Rec. Tool A B C M Stock Thick. (in.) 0.03 Cat. No. Pkg. Wire Qty. Range RC10-6 RC333 RC10-8 RC863 RC10-10 RC363 RC10-14 RC713 RC10-516 RC703 RC10-38 RC733 RC10-12 RC753 50 500 50 500 50 500 50 500 50 500 50 500 50 500 Cat. No. Pkg. Wire Qty. Range RC10-6X RC334 RC10-8X RC864 RC10-10X RC364 RC10-14X RC714 RC10-516X RC704 RC10-38X RC734 RC10-12X 50 500 50 500 50 500 50 500 50 500 50 500 50 12–10 12–10 Dimensions (in.) Max. Ins. (in.) Bolt Hole 0.210 #6 1.00 0.37 0.27 0.81 #6 1.00 0.37 0.27 0.81 #8 1.00 0.37 0.27 0.81 #8 1.00 0.37 0.27 0.81 #10 1.00 0.37 0.27 0.81 #10 1.00 0.37 0.27 0.81 1⁄4 in. 1.12 0.53 0.32 0.86 ERG4001 1⁄4 in. 1.12 0.53 0.32 0.86 5⁄16 in. 1.21 0.53 0.31 0.94 5⁄16 in. 1.21 0.53 0.31 0.94 3⁄8 in. 1.27 0.59 0.35 0.98 3⁄8 in. 1.27 0.59 0.35 0.98 1⁄2 in. 1.37 0.72 0.52 1.02 1⁄2 in. 1.37 0.72 0.52 1.02 Rec. Tool A B C M Dimensions (in.) Max. Ins. (in.) Bolt Hole 0.250 #6 1.10 0.37 0.27 0.91 #6 1.10 0.37 0.27 0.91 #8 1.10 0.37 0.27 0.91 #8 1.10 0.37 0.27 0.91 #10 1.10 0.37 0.27 0.91 #10 1.10 0.37 0.27 0.91 1⁄4 in. ERG4001 1.22 0.53 0.32 0.96 1⁄4 in. 1.22 0.53 0.32 0.96 5⁄16 in. 1.32 0.53 0.31 1.05 5⁄16 in. 1.32 0.53 0.31 1.05 3⁄8 in. 1.38 0.59 0.48 1.09 3⁄8 in. 1.38 0.59 0.48 1.09 1⁄2 in. 1.48 0.72 0.52 1.13 Rec. Tool A B C M Stock Thick. (in.) 0.04 Stock Thick. (in.) 0.04 B7 Sta-Kon ® Termination Products Ring Terminals Nylon-Insulated Large Ring Terminals Cat. No. Pkg. Qty. Flex Class 41/24 RD167 200 RD8-10 25 RD367 200 RD8-14 25 RD717 200 RD8-516 25 RD727 200 RD8-38 25 RD737 200 RD8-12* 25 RD757* 200 RD10161 200 RD10361 200 RD10711 200 RD10721 200 RD10731 200 Flex Class 63/24 RE6-10 20 RE267 200 RE6-14 20 RE717 200 RE6-516 20 RE727 200 RE6-38 20 RE737 200 RE6-12* 20 RE757* 200 RE10261 200 RE10711 200 RE10721 200 RE10731 200 Flex Class 105/24 RF4-10 15 RF267 100 RF4-14 15 RF717 100 RF4-516 15 RF727 100 RF4-38 15 RF737 100 RF757* 100 RF10261 100 RF10711 100 RF10721 100 RF10731 100 Wire Range Max. Ins. (in.) 0.340 8 0.310 8AN 0.270 0.420 6 0.395 6AN 4 0.315 0.510 0.500 4AN 0.380 Bolt Hole Rec. Tool Dimensions (in.) A B C M #8 1.48 0.42 0.28 1.29 #10 1.48 0.42 0.28 1.29 #10 1.48 0.42 0.28 1.29 1⁄4 in. 1.54 0.46 0.36 1.32 1⁄4 in. ERG4007 1.54 0.46 0.36 1.32 5⁄16 in. 1.63 0.57 0.36 1.35 5⁄16 in. 1.63 0.57 0.36 1.35 3⁄8 in. 1.63 0.57 0.36 1.35 3⁄8 in. 1.63 0.57 0.36 1.35 1⁄2 in. 1.79 0.82 0.55 1.39 TBM6S 1⁄2 in. 1.79 0.82 0.55 1.39 #8 1.40 0.41 0.24 1.20 #10 1.40 0.41 0.24 1.20 1⁄4 in. ERG4007 1.45 0.45 0.27 1.22 5⁄16 in. 1.53 0.56 0.34 1.25 3⁄8 in. 1.53 0.56 0.34 1.25 #10 1.65 0.49 0.28 1.40 #10 1.65 0.49 0.28 1.40 1⁄4 in. 1.65 0.49 0.28 1.40 1⁄4 in. 1.65 0.49 0.28 1.40 ERG4007 5⁄16 in. 1.76 0.61 0.34 1.47 5⁄16 in. 1.76 0.61 0.34 1.47 3⁄8 in. 1.76 0.61 0.34 1.47 3⁄8 in. 1.76 0.61 0.34 1.47 1⁄2 in. 1.83 0.82 0.55 1.43 TBM6S 1⁄2 in. 1.83 0.82 0.55 1.43 #10 1.55 0.49 0.24 1.31 1⁄4 in. 1.55 0.49 0.27 1.31 ERG4007 5⁄16 in. 1.70 0.60 0.34 1.40 3⁄8 in. 1.70 0.60 0.34 1.40 #10 #10 1⁄4 in. 1⁄4 in. 5⁄16 in. 5⁄16 in. 3⁄8 in. 3⁄8 in. 1⁄2 in. #10 1⁄4 in. 5⁄16 in. 3⁄8 in. 1.76 1.76 1.76 1.76 1.84 1.84 TBM6S 1.84 1.84 1.90 1.78 1.78 1.80 1.80 0.56 0.56 0.56 0.56 0.62 0.62 0.62 0.62 0.82 0.55 0.55 0.62 0.82 0.36 0.36 0.36 0.36 0.35 0.35 0.35 0.35 0.55 0.30 0.30 0.34 0.34 1.49 1.49 1.49 1.49 1.53 1.53 1.53 1.53 1.49 1.51 1.51 1.49 1.49 Stock Thick. (in.) 0.04 0.04 0.04 Cat. No. RG2-10 RG267 RG2-14 RG717 RG2-516 RG727 RG2-38 RG737 RG2-12 RG757 RG9711 RG9731 RG9751 RH717 RH727 RH737 RH757 RH9711 RH9731 RH9751 RJ717 RJ727 RJ737 RJ757 RJ9711 RJ9731 RJ9751 RK717 RK727 RK737 RK9731 RK9751 RL737 RL757 RL9731 RL9751 RM737 RM747 RM757 RM9731 RM9751 Pkg. Qty. 10 50 10 50 10 50 10 50 10 50 50 50 50 50 50 50 50 50 50 50 100 100 100 100 50 50 50 25 25 25 100 100 25 25 25 25 20 20 20 20 20 Wire Range Max. Ins. (in.) 2 0.588 2AN 0.453 1/0 0.629 1AN 0.500 2/0 0.675 1/0AN 0.550 3/0 0.765 2/0AN 0.610 4/0 0.785 3/0AN 0.680 250kcmil 0.868 4/0AN 0.750 Bolt Hole Rec. Tool Dimensions (in.) A B C M #10 2.15 0.69 0.40 1.83 #10 2.15 0.69 0.40 1.83 1⁄4 in. 2.15 0.69 0.40 1.83 1⁄4 in. 2.15 0.69 0.40 1.83 5⁄16 in. 2.15 0.69 0.40 1.83 5⁄16 in. 2.15 0.69 0.40 1.83 3⁄8 in. 2.15 0.69 0.40 1.83 3⁄8 in. 2.15 0.69 0.40 1.83 1⁄2 in. 2.35 0.80 0.49 1.93 1⁄2 in. 2.35 0.80 0.49 1.93 1⁄4 in. 2.07 0.69 0.40 1.74 3⁄8 in. 2.07 0.69 0.40 1.74 1⁄2 in. 2.26 0.80 0.49 1.84 1⁄4 in. 2.14 0.77 0.43 1.81 5⁄16 in. 2.14 0.77 0.43 1.81 3⁄8 in. 2.14 0.77 0.43 1.81 1⁄2 in. 2.34 0.77 0.54 1.90 1⁄41⁄4 in. 2.14 0.77 0.44 1.81 3⁄8 in. 2.14 0.77 0.44 1.81 1⁄2 in. 2.34 0.77 0.54 1.90 1⁄4 in. TBM6S 2.34 0.83 0.46 1.96 5⁄16 in. 2.34 0.83 0.46 1.96 3⁄8 in. 2.34 0.83 0.46 1.96 1⁄2 in. 2.48 0.89 0.54 2.03 1⁄4 in. 2.35 0.83 0.46 1.97 3⁄8 in. 2.35 0.83 0.46 1.97 1⁄2 in. 2.49 0.89 0.55 2.04 1⁄4 in. 2.60 0.93 0.54 2.21 5⁄16 in. 2.60 0.93 0.54 2.21 3⁄8 in. 2.60 0.93 0.54 2.21 3⁄8 in. 2.52 0.93 0.55 2.14 1⁄2 in. 2.60 0.93 0.55 2.15 3⁄8 in. 2.83 1.04 0.57 2.35 1⁄2 in. 2.83 1.04 0.57 2.35 3⁄8 in. 2.83 1.04 0.57 2.36 1⁄2 in. 2.83 1.04 0.57 2.36 3⁄8 in. 3.00 1.13 0.65 2.51 7⁄16 in. 3.00 1.13 0.65 2.51 1⁄2 in. 3.00 1.13 0.65 2.51 3⁄8 in. 3.00 1.13 0.66 2.51 1⁄2 in. 3.00 1.13 0.66 2.51 Stock Thick. (in.) 0.05 0.06 0.07 *Brazed Seam AN=Aircraft Wire B8 w w w. t n b. c a Sta-Kon ® Termination Products Ring Terminals Vinyl-Insulated Ring Terminals Vinyl-Insulated Ring Terminals — Expanded Insulation Extra-length PVC sleeve offers extra protection A wider wire entry for heavy-wall insulation Cat. No. Pkg. Wire Qty. Range 18RA-4 RA77 18RA-6 RA857 18RA-8 RA867 18RA-10 RA877 18RA-14 RA717 18RA-516 RA727 18RA-38 RA737 14RB-4 RB1327 14RB-6 RB857 14RB-8 RB867 14RB-10 RB877 14RB-14 RB717 14RB-516 RB727 14RB-38 RB737 10RC-6 RC337 10RC-8 RC777 10RC-10 RC367 10RC-14 RC717 10RC-516 RC707 10RC-38 RC737 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 50 500 50 500 50 500 50 500 50 500 50 500 22–16 18–14 12–10 w w w. t n b. c a Max. Ins. (in.) 0.150 0.170 0.210 Bolt Hole Rec. Tool Dimensions (in.) A B C M #4 0.97 0.31 0.27 0.81 #4 0.97 0.31 0.27 0.81 #6 0.94 0.25 0.27 0.81 #6 0.94 0.25 0.27 0.81 #8 0.97 0.31 0.27 0.81 #8 0.97 0.31 0.27 0.81 #10 0.97 0.31 0.27 0.81 #10 0.97 0.31 0.27 0.81 1⁄4 in. 1.13 0.50 0.37 0.88 1⁄4 in. 1.13 0.50 0.37 0.88 5⁄16 in. 1.13 0.50 0.37 0.88 5⁄16 in. 1.13 0.50 0.37 0.88 3⁄8 in. 1.24 0.54 0.37 0.91 3⁄8 in. 1.24 0.54 0.37 0.91 #4 0.94 0.25 0.27 0.81 #4 0.94 0.25 0.27 0.81 #6 0.97 0.31 0.27 0.81 #6 0.97 0.31 0.27 0.81 #8 0.97 0.31 0.27 0.81 #8 0.97 0.31 0.27 0.81 ERG4001 #10 0.97 0.31 0.27 0.81 #10 0.97 0.31 0.27 0.81 1⁄4 in. 1.14 0.50 0.38 0.89 1⁄4 in. 1.14 0.50 0.38 0.89 5⁄16 in. 1.15 0.50 0.38 0.89 5⁄16 in. 1.15 0.50 0.38 0.89 3⁄8 in. 1.16 0.54 0.38 0.91 3⁄8 in. 1.16 0.54 0.38 0.91 #6 1.06 0.31 0.27 0.90 #6 1.06 0.31 0.27 0.90 #8 1.06 0.31 0.27 0.90 #8 1.06 0.31 0.27 0.90 #10 1.06 0.31 0.27 0.90 #10 1.06 0.31 0.27 0.90 1⁄4 in. 1.16 0.50 0.27 0.90 1⁄4 in. 1.16 0.50 0.27 0.90 5⁄16 in. 1.17 0.50 0.37 0.92 5⁄16 in. 1.17 0.50 0.37 0.92 3⁄8 in. 1.29 0.59 0.44 0.99 3⁄8 in. 1.29 0.59 0.44 0.99 Stock Thick. (in.) 0.03 0.04 Cat. No. Pkg. Qty. 18RA-4X 18RA-6X 18RA-8X 18RA-38X RA857-170 RA867-170 18RA-10X RA877-170 18RA-14X RA727-170 14RB-4X 14RB-6X RB857-200 14RB-8X RB867-200 14RB-10X RB877-200 14RB-14X RB717-200 14RB-516X 14RB-38X 10RC-6X RC337-250 10RC-8X RC777-250 10RC-10X RC367-250 10RC-14X RC717-250 10RC-516X 10RC-38X RC737-250 100 100 100 100 1,000 1,000 1,000 1,000 100 1,000 100 100 1,000 100 1,000 100 1,000 100 1,000 100 100 50 500 50 500 50 500 50 500 50 50 500 Wire Range 22–16 Max. Ins. (in.) 0.170 18–14 0.200 12–10 0.250 Bolt Hole Rec. Tool Dimensions (in.) A B C M #4 0.97 0.31 0.27 0.81 #6 0.97 0.31 0.27 0.81 #8 0.97 0.31 0.27 0.81 3⁄8 in. 1.15 0.54 0.35 0.90 #6 0.97 0.31 0.27 0.81 #8 0.97 0.31 0.27 0.81 #10 0.97 0.31 0.27 0.81 #10 0.97 0.31 0.27 0.81 1⁄4 in. 1.13 0.50 0.37 0.88 5⁄16 in. 1.13 0.50 0.37 0.88 #4 0.94 0.25 0.27 0.81 #6 0.97 0.31 0.27 0.81 #6 0.97 0.31 0.27 0.81 #8 0.97 0.31 0.27 0.81 #8 0.97 0.31 0.27 0.81 #10 0.97 0.31 0.27 0.81 ERG4001 #10 0.97 0.31 0.27 0.81 1⁄4 in. 1.14 0.50 0.38 0.89 1⁄4 in. 1.14 0.50 0.38 0.89 5⁄16 in. 1.15 0.50 0.38 0.89 3⁄8 in. 1.16 0.54 0.35 0.91 #6 1.06 0.31 0.27 0.90 #6 1.06 0.31 0.27 0.90 #8 1.06 0.31 0.27 0.90 #8 1.06 0.31 0.27 0.90 #10 1.06 0.31 0.27 0.90 #10 1.06 0.31 0.27 0.90 1⁄4 in. 1.16 0.50 0.27 0.90 1⁄4 in. 1.16 0.50 0.27 0.90 5⁄16 in. 1.17 0.50 0.37 0.92 3⁄8 in. 1.29 0.59 0.44 0.99 3⁄8 in. 1.29 0.59 0.44 0.99 Stock Thick. (in.) 0.03 0.04 B9 Sta-Kon ® Termination Products Ring Terminals Vinyl-Insulated Large Ring Terminals Cat. No. Wire Range RDV167 RDV367 RDV717 RDV727 RDV737 RDV757* REV267 REV717 REV727 REV737 REV757* 8 6 Max. Ins. (in.) Bolt Hole 0.340 #8 0.310 1⁄2 in. 0.420 #10 0.395 1⁄2 in. Rec. Tool Dimensions (in.) A 1.48 1.48 ERG4007 1.54 1.63 1.63 TBM6S 1.79 1.65 1.65 ERG4007 1.76 1.76 TBM6S 1.83 B C M 0.42 0.42 0.46 0.57 0.57 0.82 0.45 0.49 0.61 0.61 0.82 0.28 0.28 0.36 0.36 0.36 0.55 0.28 0.28 0.34 0.34 0.55 1.17 1.17 1.20 1.23 1.23 1.27 1.23 1.23 1.30 1.30 1.26 Stock Thick. (in.) 0.04 *Brazed Seam B10 w w w. t n b. c a Sta-Kon ® Termination Products Ring Terminals Non-Insulated Ring Terminals Constructed of electrolytic copper for high conductivity! Cat. No. Pkg. Qty. A18-4 A18-6 A85 A18-8 A86 A18-10 A87 A18-14 A71 A18-516 A72 A18-38 A73 A18-12 A75 B14-4 B132 B14-6 B133 B14-8 B86 B14-10 B87 B14-14 100 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 w w w. t n b. c a Wire Range 22–16 18–14 Bolt Hole #4 #6 #6 #8 #8 #10 #10 1⁄4 in. 1⁄4 in. 5⁄16 in. 5⁄16 in. 3⁄8 in. 3⁄8 in. 1⁄2 in. 1⁄2 in. #4 #4 #6 #6 #8 #8 #10 #10 1⁄4 in. Rec. Tool Dimensions (in.) A 0.75 0.72 0.72 0.75 0.75 0.75 0.75 ERG4002 0.92 0.92 0.92 0.92 0.99 0.99 1.06 1.06 0.72 0.72 0.72 0.72 ERG4002 0.75 ERG4005 0.75 0.75 0.75 0.93 B C M 0.31 0.25 0.25 0.31 0.31 0.31 0.31 0.50 0.50 0.50 0.50 0.54 0.54 0.72 0.72 0.25 0.25 0.25 0.25 0.31 0.31 0.31 0.31 0.50 0.27 0.27 0.27 0.27 0.27 0.27 0.27 0.37 0.37 0.37 0.37 0.35 0.35 0.38 0.38 0.27 0.27 0.27 0.27 0.27 0.27 0.27 0.27 0.38 0.59 0.59 0.59 0.59 0.59 0.59 0.59 0.67 0.67 0.67 0.67 0.67 0.67 0.70 0.70 0.59 0.59 0.59 0.59 0.59 0.59 0.59 0.59 0.68 Stock Thick. (in.) 0.03 Cat. No. Pkg. Qty. B71 B14-516 B72 B14-38 B73 B14-12 B75-TB B85 B134 C10-6-SK C33 C10-8-SK C77 C10-10 C26 C36 C10-14 C71 C10-516 C70 C72 C10-38 C73 C10-12 C75 1,000 100 1,000 100 1,000 100 1,000 1,000 1,000 50 500 50 500 50 500 500 50 500 50 500 500 50 500 50 500 Wire Range 18–14 12–10 Bolt Hole 1⁄4 in. 5⁄16 in. 5⁄16 in. 3⁄8 in. 3⁄8 in. 1⁄2 in. 1⁄2 in. #6 #8 #6 #6 #8 #8 #10 #10 #10 1⁄4 in. 1⁄4 in. 5⁄16 in. 5⁄16 in. 3⁄8 in. 3⁄8 in. 1⁄2 in. 1⁄2 in. 1⁄2" Rec. Tool Dimensions (in.) A 0.93 0.93 0.93 0.96 0.96 1.06 1.06 0.75 0.72 0.82 0.82 0.82 ERG4002 0.82 ERG4005 0.85 0.85 0.82 0.91 0.91 0.98 0.98 1.10 1.10 1.10 1.21 1.21 B C M 0.50 0.50 0.50 0.54 0.54 0.72 0.72 0.31 0.25 0.31 0.31 0.31 0.31 0.38 0.38 0.31 0.50 0.50 0.50 0.50 0.59 0.59 0.59 0.72 0.72 0.38 0.38 0.38 0.35 0.35 0.38 0.38 0.27 0.27 0.27 0.27 0.27 0.27 0.27 0.27 0.27 0.27 0.27 0.38 0.38 0.45 0.45 0.45 0.38 0.38 0.68 0.68 0.68 0.68 0.68 0.70 0.70 0.59 0.59 0.66 0.66 0.66 0.66 0.66 0.66 0.66 0.66 0.66 0.73 0.73 0.80 0.80 0.80 0.84 0.84 Stock Thick. (in.) 0.03 0.04 B11 Sta-Kon ® Termination Products Ring Terminals Non-Insulated Large Ring Terminals — Brazed Seam Cat. No. Dimensions (in.) Stock Thick. A B C M (in.) #10 1.09 0.42 0.34 0.90 #10 1.09 0.42 0.34 0.90 #10 1.13 0.48 0.36 0.90 1⁄4 in. 1.13 0.48 0.36 0.90 1⁄4 in. 1.13 0.48 0.36 0.90 5⁄16 in. 1.32 0.59 0.49 1.03 5⁄16 in. 1.32 0.59 0.49 1.03 3⁄8 in. 1.32 0.59 0.49 1.03 TBM6S 0.06 3⁄8 in. 1.32 0.59 0.49 1.03 1⁄2 in. 1.49 0.82 0.55 1.09 1⁄2 in. 1.49 0.82 0.55 1.09 #10 1.13 0.48 0.36 0.90 #10 1.13 0.48 0.36 0.90 1⁄4 in. 1.13 0.48 0.36 0.90 1⁄4 in. 1.13 0.48 0.36 0.90 5⁄16 in. 1.32 0.60 0.49 1.03 Pkg. Wire Bolt Qty. Range Hole D8-10 D36 D26 D8-14-SK D71 D8-516 D72 D8-38 D73 D8-12 D75 E6-10 E26 E6-14 E71 E6-516 25 200 200 25 200 25 200 25 200 25 200 20 200 20 200 20 8 6 Rec. Tool Cat. No. Pkg. Wire Bolt Qty. Range Hole E72 E6-38 E73 E6-12 E75 F4-10 F26 F4-14 F71-TB F4-516 F72 F4-38 F73 F4-12 F75 200 20 200 20 200 20 200 20 200 20 200 20 200 20 200 6 4 Rec. Tool Dimensions (in.) Stock Thick. A B C M (in.) 5⁄16 in. 1.32 0.60 0.49 1.03 3⁄8 in. 1.32 0.60 0.49 1.03 3⁄8 in. 1.32 0.60 0.49 1.03 1⁄2 in. 1.49 0.82 0.55 1.08 1⁄2 in. 1.49 0.82 0.55 1.08 #10 1.16 0.48 0.36 0.93 #10 1.16 0.48 0.36 0.93 1⁄4 in. TBM6S 1.16 0.48 0.36 0.93 1⁄4 in. 1.16 0.48 0.36 0.93 5⁄16 in. 1.35 0.60 0.49 1.06 5⁄16 in. 1.35 0.60 0.49 1.06 3⁄8 in. 1.35 0.60 0.49 1.06 3⁄8 in. 1.35 0.60 0.49 1.06 1⁄2 in. 1.52 0.82 0.55 1.11 1⁄2 in. 1.52 0.82 0.55 1.11 0.06 0.07 Non-Insulated Large Ring Terminals — Tubular Select the configuration you need! Cat. No. D10161 D10361 D10711 D10721 D10731 D975* E10261 E10711 E10721 E10731 F10261 F10711 F10721 F10731 F975* G926 G2-14 G971 G2-516 G972 G2-38 G973 G2-12 G975 Pkg. Wire Bolt Qty. Range Hole 200 200 200 200 200 200 200 200 200 200 100 100 100 100 200 100 10 100 10 100 10 100 10 100 *Brazed Seam B12 8/8AN 6/6AN 4/4AN 2/2AN #8 #10 1⁄4 in. 5⁄16 in. 3⁄8 in. 1⁄2 in. #10 1⁄4 in. 5⁄16 in. 3⁄8 in. #10 1⁄4 in. 5⁄16 in. 3⁄8 in. 1⁄2 in. #10 1⁄4 in. 5⁄16 in. 5⁄16 in. 5⁄16 in. 3⁄8 in. 3⁄8 in. 1⁄2 in. 1⁄2 in. Rec. Tool ERG4005 ERG4008 TBM6S ERG4005 ERG4008 ERG4008 TBM6S ERG4008 TMB6S AN – Aircraft Wire Dimensions (in.) Stock Thick. A B C M (in.) 1.15 0.41 0.28 0.95 1.15 0.41 0.28 0.95 1.20 0.45 0.36 0.97 1.28 0.56 0.36 1.00 1.28 0.56 0.36 1.00 1.46 0.83 0.49 1.06 1.26 0.49 0.24 1.02 1.26 0.49 0.27 0.99 0.04 1.38 0.60 0.34 1.04 1.38 0.60 0.34 1.04 1.37 0.55 0.30 1.07 1.37 0.55 0.30 1.07 1.42 0.62 0.34 1.08 1.42 0.62 0.34 1.08 1.49 0.83 0.45 1.10 1.59 0.69 0.40 1.26 1.59 0.69 0.40 1.26 1.59 0.69 0.40 1.26 1.59 0.69 0.40 1.26 1.59 0.69 0.40 1.26 0.05 1.59 0.69 0.40 1.26 1.59 0.69 0.40 1.26 1.79 0.80 0.49 1.36 1.79 0.80 0.49 1.36 Cat. No. H10-14 H971 H972 H973 H975 J971 J972 J20-38 J973 J974 J975 J976 K971 K972 K30-38 K973 K974 K975 L971 L972 L40-38 L973 L974 L975 M972 M250-38 M973 M974 M975 Pkg. Qty. 10 100 100 100 100 50 50 10 50 50 50 50 50 50 5 50 50 50 50 50 5 50 50 50 50 5 50 50 50 Wire Range 1AN–1/0 1/0AN–2/0 2/0AN–3/0 3/0AN–4/0 4/0AN– 250kcmil Bolt Hole Rec. Tool Dimensions A B C M 1⁄4 in. 1.65 0.77 0.43 1.32 1⁄4 in. 1.65 0.77 0.43 1.32 ERG4008 5⁄16 in. 1.65 0.77 0.43 1.32 TBM6S 3⁄8 in. 1.65 0.77 0.43 1.32 1⁄2 in. 1.85 0.77 0.54 1.41 1⁄4 in. 1.94 0.84 0.48 1.53 5⁄16 in. 1.94 0.84 0.48 1.53 3⁄8 in. 1.84 0.83 0.46 1.46 3⁄8 in. 1.99 0.84 0.53 1.58 7⁄16 in. 1.99 0.89 0.51 1.56 1⁄2 in. 1.99 0.89 0.51 1.56 5⁄8 in. 1.99 0.89 0.51 1.56 1⁄4 in. 2.08 0.93 0.54 1.69 5⁄16 in. 2.08 0.93 0.54 1.69 3⁄8 in. 2.08 0.93 0.54 1.69 3⁄8 in. 2.08 0.93 0.54 1.69 7⁄16 in. 2.08 0.93 0.54 1.70 TBM6S 1⁄2 in. 2.08 0.93 0.54 1.70 1⁄4 in. 2.25 1.04 0.57 1.77 5⁄16 in. 2.25 1.04 0.57 1.77 3⁄8 in. 2.25 1.04 0.57 1.77 3⁄8 in. 2.25 1.04 0.57 1.77 7⁄16 in. 2.25 1.04 0.57 1.77 1⁄2 in. 2.25 1.04 0.57 1.77 5⁄16 in. 2.28 1.12 0.62 1.90 3⁄8 in. 2.40 1.12 0.65 1.91 3⁄8 in. 2.40 1.12 0.65 1.91 7⁄16 in. 2.40 1.12 0.65 1.91 1⁄2 in. 2.40 1.12 0.65 1.91 Stock Thick. (in.) 0.05 0.06 0.07 w w w. t n b. c a Sta-Kon ® Termination Products Ring Terminals Insulated Heavy-Duty Ring Terminals Cat. No. Nylon RBC14-6 RBC14-8 RBC863 RBC14-10 RBC14-14 RBC713 RBC14-516 RBC14-38 RBC14-12 RBC753 Vinyl 14RBC-6 RBC857 14RBC-8 RBC867 14RBC-10 RBC877 14RBC-14 RBC717 14RBC-516 RBC727 14RBC-38 RBC797 14RBC-12 Pkg. Qty. Wire Range 50 50 500 50 50 500 50 50 50 500 16–14 Heavy-duty 16–14 Heavy-duty 50 500 50 500 50 500 50 500 50 500 50 500 50 16–14 Heavy-duty Max. Ins. (in.) Bolt Hole 0.210 #6 #8 #8 #10 1⁄4 in. 1⁄4 in. 5⁄16 in. 3⁄8 in. 1⁄2 in. 1⁄2 in. 0.210 #6 #6 #8 #8 #10 #10 1⁄4 in. 1⁄4 in. 5⁄16 in. 5⁄16 in. 3⁄8 in. 3⁄8 in. 1⁄2 in. 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty Rec. Tool Dimensions (in.) B C M A Stock Thick. (in.) WT2130A 0.98 1.04 1.04 1.04 1.10 1.10 1.21 1.26 1.49 1.49 0.25 0.39 0.39 0.39 0.51 0.51 0.54 0.63 0.76 0.76 0.29 0.29 0.29 0.29 0.29 0.29 0.38 0.38 0.54 0.54 0.85 0.85 0.85 0.85 0.85 0.85 0.94 0.94 1.11 1.11 0.05 WT2130A 1.06 1.06 1.13 1.13 1.13 1.13 1.19 1.19 1.29 1.29 1.34 1.34 1.57 0.25 0.25 0.39 0.39 0.39 0.39 0.51 0.51 0.54 0.54 0.63 0.63 0.76 0.29 0.29 0.29 0.29 0.29 0.29 0.29 0.29 0.38 0.38 0.38 0.38 0.54 0.93 0.93 0.93 0.93 0.93 0.93 0.93 0.93 1.03 1.03 1.03 1.03 1.19 0.05 Non-Insulated Heavy-Duty Ring Terminals The heavy-duty terminal solution! Cat. No. BC14-6 BC85 BC14-8 BC86 BC14-10 BC87 BC14-14 BC71 BC14-516 BC72 BC14-38 BC79 BC14-12 BC75 w w w. t n b. c a Pkg. Qty. 50 500 50 500 50 500 50 500 50 500 50 500 50 500 Wire Range 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty 16–14 Heavy-duty Bolt Hole #6 #6 #8 #8 #10 #10 1⁄4 in. 1⁄4 in. 5⁄16 in. 5⁄16 in. 3⁄8 in. 3⁄8 in. 1⁄2 in. 1⁄2 in. Rec. Tool ERG4002 ERG4005 A 0.81 0.81 0.87 0.87 0.87 0.87 0.93 0.93 1.04 1.04 1.09 1.09 1.32 1.32 Dimensions (in.) B C 0.25 0.29 0.25 0.29 0.39 0.29 0.39 0.29 0.39 0.29 0.39 0.29 0.51 0.29 0.51 0.29 0.54 0.38 0.54 0.38 0.63 0.38 0.63 0.38 0.76 0.54 0.76 0.54 M 0.68 0.68 0.68 0.68 0.68 0.68 0.68 0.68 0.77 0.77 0.77 0.77 0.94 0.94 Stock Thick. (in.) 0.05 B13 Sta-Kon ® Termination Products Ring Terminals Terminals for nichrome wire NW Series High-Temperature Non-Insulated Rings — 1200° F Max. Cat. No. NW18-10 NW52 NW81 NW14-8 NW14-10 NW83 NW14-12 NW84 NW10-8 NW10-10 NW10-12 Pkg. Qty. Wire Range 100 1,000 1,000 100 100 1,000 100 1,000 Max. Ins. (in.) 20–18 2.5 16–14 50 12–10 3 Bolt Hole Rec. Tool #10 #8 #6 #8 #10 #10 #12* #12* #8 #10 #12* WT1377 Bolt Hole Rec. Tool Dimensions (in.) A B C M 0.63 0.31 Stock Thick. (in.) 0.38 0.032 0.51 0.040 0.28 0.66 * #12 stud is smaller than 1⁄4 in. stud Tefzel® Insulated Rings — Insulation Grip Cat. No. RAT853 RAT863 RAT873 RAT713 RBT853 RBT863 RBT873 RBT713 RCT333 RCT863 RCT363 RCT713 RCT703 RCT733 Pkg. Qty. Wire Range Max. Ins. (in.) 22–18 0.140 1,000 16–14 500 12–10 0.170 0.210 #6 #8 #10 1⁄4 in. #6 #8 #10 1⁄4 in. #6 #8 #10 1⁄4 in. 5⁄16 in. 3⁄8 in. WT145C Dimensions (in.) A B C M 0.81 0.84 0.84 1.07 0.84 0.84 0.84 1.08 1.00 1.00 1.00 1.11 1.23 1.29 0.25 0.31 0.31 0.46 0.31 0.31 0.31 0.46 0.37 0.37 0.37 0.52 0.52 0.58 0.25 0.25 0.25 0.31 0.25 0.25 0.25 0.31 0.27 0.27 0.27 0.32 0.31 0.35 0.69 0.69 0.69 0.84 0.69 0.69 0.69 0.81 0.81 0.81 0.81 0.85 0.96 1.00 Stock Thick. (in.) 0.03 0.04 Tefzel® is a registered trademark of DuPont B14 w w w. t n b. c a Sta-Kon ® Termination Products Ring Terminals Nylon-Insulated Rectangular Rings Cat. No. Pkg. Bolt Wire Rec. Qty. Hole Range Tool Dimensions (in.) A B C M BU-Ships Stock Tongue Thick. Shape (in.) RA486 #4 0.796 0.237 0.237 0.143 L86P-1 RA485 #4 1.015 0.237 0.404 0.195 L85P-1 RA483 #5 0.859 0.277 0.277 0.143 L83P-1 RA484 #6 22–18 1.015 0.237 0.404 0.195 L84P-1 RA481 #6 1.109 0.302 0.465 0.227 L81P-1 RA482 #8 1.109 0.302 0.465 0.227 L82P-1 RA480* #8 1.359 0.390 0.621 0.310 L80P-1 1,000 RB486 #4 0.796 0.237 0.237 0.143 L86P-2 RB485 #4 1.015 0.237 0.404 0.195 L85P-2 RB483 #5 0.859 0.277 0.277 0.143 L83P-2 RB484 #6 16–14 ERG4001 1.015 0.237 0.404 0.195 L84P-2 RB481 #6 1.109 0.302 0.465 0.227 L81P-2 RB482 #8 1.109 0.302 0.465 0.227 L82P-2 RB480* #8 1.359 0.390 0.621 0.310 L80P-2 RC486 #4 0.984 0.237 0.237 0.143 L86P-3 RC485 #4 1.187 0.237 0.404 0.195 L85P-3 RC483 #5 1.046 0.277 0.277 0.143 L83P-3 RC484 500 #6 12–10 1.203 0.237 0.404 0.195 L84P-3 RC481 #6 1.281 0.302 0.465 0.227 L81P-3 RC482 #8 1.281 0.302 0.465 0.227 L82P-3 RC480* #8 1.531 0.390 0.621 0.310 L80P-3 * Not available on tape. Note: RA, RB, RC486 for use with BU-Ships terminal board types 26TB. RA, RB, RC485 for use with 25TB and 27TB. RA, RB, RC483 for use with 8TB. RA, RB, RC484 for use with 10TB and 11TB. RA, RB, RC481 for use with 6TB, 7TB and 9TB. RA, RB, RC482 for use with 15TB. RA, RB, RC480 for use with 3TB, 4TB, 5TB, 16TB, 17TB and 18TB. Note: 22–18 ga. = 1–2 Navy 16–14 ga. = 2-1/2–4 Navy 12–10 ga. = 6–9 Navy w w w. t n b. c a Non-Insulated Rectangular Rings 0.03 0.04 Cat. No. Pkg. Bolt Wire Qty. Hole Range Rec. Tool Dimensions (in.) A B C M BU-Ships Stock Tongue Thick. (in.) Shape A486 #4 0.65 0.237 0.237 0.143 L86 A485 #4 0.87 0.237 0.404 0.195 L85 A483 #5 0.70 0.277 0.277 0.143 L83 A484 #6 22–18 ERG4002 0.87 0.237 0.404 0.195 L84 A481 #6 0.96 0.302 0.465 0.227 L81 A482 #8 0.96 0.302 0.465 0.227 L82 A480* #8 1.21 0.390 0.621 0.310 L80 1,000 B486 #4 0.65 0.237 0.237 0.143 L86 B485 #4 0.87 0.237 0.404 0.195 L85 B483 #5 0.70 0.277 0.277 0.143 L83 B484 #6 16–14 0.87 0.237 0.404 0.195 L84 B481 #6 0.96 0.302 0.465 0.227 L81 B482 #8 0.96 0.302 0.465 0.227 L82 B480* #8 L80 ERG4002 1.21 0.390 0.621 0.310 ERG4005 0.73 0.237 0.237 0.143 C486 #4 L86 C485 #4 0.90 0.237 0.404 0.195 L85 C483 #5 0.76 0.277 0.277 0.143 L83 C484 500 #6 12–10 0.94 0.237 0.404 0.195 L84 C481 #6 1.03 0.302 0.465 0.227 L81 C482 #8 1.03 0.302 0.465 0.227 L82 C480* #8 1.27 0.390 0.621 0.310 L80 * Not available on tape. Note: A, B, C486 for use with BU-Ships terminal board types 26TB. A, B. C485 for use with 25TB, 27TB. A, B, C483 for use with 8TB. A, B, C484 for use with 10TB and 11TB. A, B, C481 for use with 6TB, 7TB and 9TB. A, B, C482 for use with 15TB. A, B, C480 for use with 3TB, 5TB, 16TB, 17TB and 18TB. Note: 22–18 ga. = 1–2 Navy 16–14 ga. = 2-1/2–4 Navy 12–10 ga. = 6–9 Navy 0.03 0.04 B15 Sta-Kon ® Termination Products Flag Terminals Non-Insulated Flags Cat. No. AB14-6A AB51 AB14-8A AB52 AB14-10A AB53 C51 C10-8A C52-TB C10-10A C53 D236 D226 D271 E226 E271 E272 F226 F271 F272 F273 G671 G672 G673 H672 H673 J672 J673 J675 K672 K673 K675 M673 M675 B16 Pkg. Qty. 100 1,000 100 1,000 100 1,000 500 50 500 50 500 Wire Range 22–14 12–10 8 200 6 4 100 2 1/0 2/0 50 3/0 250kcmil Bolt Hole #6 #6 #8 #8 #10 #10 #6 #8 #8 #10 #10 #10 #10 1⁄4 in. #10 1⁄4 in. 5⁄16 in. #10 1⁄4 in. 5⁄16 in. 3⁄8 in. 1⁄4 in. 5⁄16 in. 3⁄8 in. 5⁄16 in. 3⁄8 in. 5⁄16 in. 3⁄8 in. 1⁄2 in. 5⁄16 in. 3⁄8 in. 1⁄2 in. 3⁄8 in. 1⁄2 in. Rec. Tool Dimensions (in.) A B 0.55 ERG4004 13642M M 0.22 0.39 0.03 0.48 0.04 0.31 0.66 WT129 Stock Thick. (in.) C 0.83 0.90 0.92 0.93 0.99 1.05 1.07 1.10 1.18 1.20 1.20 1.28 1.32 1.31 1.36 1.46 1.51 1.67 1.59 1.64 1.76 1.89 1.99 0.25 0.50 0.56 0.63 0.75 0.81 1.0 0.29 0.33 0.29 0.33 0.41 0.33 0.33 0.41 0.43 0.33 0.41 0.46 0.41 0.46 0.41 0.46 0.55 0.41 0.46 0.55 0.46 0.55 0.59 0.64 0.68 0.69 0.73 0.81 0.80 0.80 0.88 0.90 0.89 0.97 1.02 1.01 1.06 1.10 1.15 1.24 1.19 1.24 1.34 1.43 1.52 0.06 0.07 0.08 0.10 0.11 0.13 w w w. t n b. c a Sta-Kon ® Termination Products Fork Terminals • • • • Fork terminals enable easy installation because the mounting screw does not have to be completely removed Brazed-seam barrel is serrated for high pull-out value Terminal is high-conductivity electrolytic copper, electro-tin plated. Insulation is colour-coded Vinyl-insulated fork terminals have extra-long PVC insulation sleeve for protection and stress relief at wire’s flex point Nylon-Insulated Forks Cat. No. Pkg. Wire Qty. Range RA18-6F RA1103 RA18-8F RA1123 RA18-10F RA1153 RA18-14F RA1163 RB14-6F RB1113 RB14-8F RB1123 RB14-10F RB1153 RB14-14F RB1163 RB1103 RB1124 RB1154 RC10-6F RC1113 RC10-8F RC1123 RC10-10F RC1153 RC10-14F RC1163 RC1124 RC1154 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 1,000 1,000 1,000 50 500 50 500 50 500 50 500 1,000 1,000 22–16 Max. Ins. (in.) 0.136 0.162 18–14 0.190 0.210 12–10 w w w. t n b. c a 0.250 Bolt Hole #6 #6 #8 #8 #10 #10 1⁄4 in. 1⁄4 in. #6 #6 #8 #8 #10 #10 1⁄4 in. 1⁄4 in. #6 #8 #10 #6 #6 #8 #8 #10 #10 1⁄4 in. 1⁄4 in. #8 #10 Rec. Tool Nylon-Insulated Locking Forks Dimensions (in.) A 0.83 0.83 0.86 0.86 0.86 0.86 0.95 0.95 0.87 0.87 0.87 0.87 0.87 0.87 ERG4001 0.95 0.95 0.74 0.95 0.95 0.97 0.97 1.00 1.00 1.00 1.00 1.12 1.12 1.10 1.10 B 0.25 0.25 0.31 0.31 0.31 0.31 0.44 0.44 0.31 0.31 0.31 0.31 0.38 0.38 0.44 0.44 0.28 0.31 0.31 0.31 0.31 0.37 0.37 0.37 0.37 0.50 0.50 0.37 0.37 C M Stock Thick. (in.) 0.25 0.71 0.02 0.31 0.70 0.25 0.71 0.03 0.28 0.74 0.16 0.60 0.25 0.79 0.81 0.27 0.04 0.86 Cat. No. Pkg. Qty. RA18-6FL RA2213 RA18-8FL RA2243 RA18-10FL RA2253 RB14-6FL RB2213 RB2214 RB14-8FL RB2233 RB14-10FL RB2253 RB2254 RC10-6FL RC2203 RC2204 RC10-8FL RC2213 RC10-10FL RC2223 RC2224 RC10-14FL RC2233 100 1,000 100 1,000 100 1,000 100 1,000 1,000 100 1,000 100 1,000 1,000 50 500 1,000 50 500 50 500 1,000 50 500 Wire Range 22–16 18–14 Max. Ins. (in.) 0.136 0.162 0.190 0.210 0.250 12–10 0.210 0.250 0.210 Bolt Hole Rec. Tool Dimensions (in.) A B C M #6 0.25 #6 #8 0.86 #8 0.29 0.71 #10 #10 #6 0.87 0.25 #6 0.25 #6 0.95 0.79 #8 #8 0.87 #10 0.29 0.71 ERG4001 #10 #10 0.95 #6 0.97 0.81 #6 0.31 #6 1.07 0.91 #8 1.00 0.27 #8 1.00 0.81 #10 1.00 0.37 #10 1.00 #10 1.10 0.91 1⁄4 in. 1.12 0.50 0.32 0.86 1⁄4 in. 1.12 Stock Thick. (in.) 0.02 0.03 0.04 Add suffix “X” for wider wire entry to accommodate heavy wall insulation 0.91 B17 Sta-Kon ® Termination Products Fork Terminals Nylon-Insulated Forks — Flanged Tongue Cat. No. Pkg. Qty. RA18-6FS RA1203 RA18-8FS RA1223 RA18-10FS RA1253 RB14-6FS RB1203 RB14-8FS RB1223 RB14-10FS RB1253 RB1204 RB1224 RC10-8FS RC1223 RC10-10FS RC1253 RC1224 RC1254 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 1,000 1,000 50 500 50 500 1,000 1,000 B18 Wire Range 22–16 Max. Ins. (in.) 0.136 0.162 18–14 0.190 0.210 12–10 0.250 Bolt Hole #6 #6 #8 #8 #10 #10 #6 #6 #8 #8 #10 #10 #6 #8 #8 #8 #10 #10 #8 #10 Rec. Tool Vinyl-Insulated Forks Dimensions (in.) A 0.75 0.75 0.89 0.89 0.93 0.93 0.74 0.74 0.89 0.89 ERG4001 0.94 0.94 0.79 0.94 0.97 0.97 1.00 1.00 1.08 1.12 B C M 0.28 0.28 0.31 0.31 0.38 0.38 0.28 0.28 0.31 0.31 0.38 0.38 0.28 0.31 0.34 0.34 0.38 0.38 0.34 0.38 0.16 0.16 0.23 0.23 0.26 0.26 0.16 0.16 0.23 0.23 0.27 0.27 0.16 0.23 0.23 0.23 0.26 0.26 0.23 0.26 0.62 0.62 0.65 0.65 0.68 0.68 0.60 0.60 0.66 0.66 0.69 0.69 0.67 0.71 0.73 0.73 0.74 0.74 0.80 0.86 Stock Thick. (in.) 0.02 0.03 0.04 Cat. No. Pkg. Qty. 18RA-6F RA1167 18RA-8F RA1147 18RA-10F RA1157 14RB-6F RB647 14RB-6FS 14RB-8F RB657 14RB-10F RB1157 14RB-14F RB1717 10RC-6F RC1337 10RC-8F RC1147 10RC-10F RC1157 10RC-14F RC1167 100 1,000 100 1,000 100 1,000 100 1,000 100 100 1,000 100 1,000 100 1,000 50 500 50 500 50 500 50 500 Wire Range Max. Ins. (in.) 22–16 0.150 18–14 0.170 12–10 0.210 Bolt Hole Rec. Tool Dimensions (in.) A B C M #6 0.94 0.25 #6 0.94 0.25 #8 0.97 0.31 #8 0.97 0.31 0.27 0.81 #10 0.97 0.31 #10 0.97 0.31 #6 0.97 0.31 #6 0.97 0.31 #6 0.89 0.30 0.25 0.75 #8 0.97 0.31 #8 0.97 0.31 0.27 0.81 #10 ERG4001 0.97 0.31 #10 0.97 0.31 1⁄4 in. 1.11 0.44 0.38 0.89 1⁄4 in. 1.11 0.44 #6 1.09 0.31 #6 1.09 0.31 #8 1.09 0.38 0.27 #8 1.09 0.38 0.90 #10 1.09 0.38 #10 1.09 0.38 1⁄4 in. 1.15 0.50 0.37 1⁄4 in. 1.15 0.50 Stock Thick. (in.) 0.02 0.03 0.04 w w w. t n b. c a Sta-Kon ® Termination Products Fork Terminals Vinyl-Insulated Forks — Expanded Insulation Cat. No. Pkg. Wire Qty. Range 18RA-6FX RA1167-170 18RA-8FX RA1147-170 18RA-10FX RA1157-170 14RB-6FX RB647-200 14RB-8FX RB657-200 14RB-10FX RB1157-200 10RC-8FX RC1147-250 10RC-10FX RC1157-250 10RC-14FX 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 50 500 50 500 50 w w w. t n b. c a 22–16 18–14 12–10 Max. Ins. (in.) 0.170 0.200 0.250 Bolt Hole Rec. Tool Non-Insulated Locking Fork Terminals Dimensions (in.) A B C M #6 0.94 0.25 #6 #8 #8 #10 #10 0.81 #6 0.97 0.31 #6 0.27 #8 ERG4001 #8 #10 #10 #8 #8 1.11 0.38 #10 0.90 #10 1⁄4 in. 1.17 .50 .37 Stock Thick. (in.) 0.02 0.03 0.04 Cat. No. Pkg. Qty. A18-6F A116 A18-8F A114 A18-10F A115-TB B14-6F B64 B19 B14-8F B65-TB B14-10F B115 B14-14F C10-6F C133 C10-8F C114 C10-10F C115 C10-14F C116-TB 100 1,000 100 1,000 100 1,000 100 1,000 1,000 100 1,000 100 1,000 100 50 500 50 500 50 500 50 500 Wire Range 22–16 18–14 12–10 Bolt Hole #6 #6 #8 #8 #10 #10 #6 #6 #6 #8 #8 #10 #10 1⁄4 in. #6 #6 #8 #8 #10 #10 1⁄4 in. 1⁄4 in. Rec. Tool Dimensions (in.) A 0.72 0.72 0.75 ERG4002 0.75 0.75 0.75 0.75 0.75 0.66 0.75 0.75 0.75 0.75 ERG4002 0.90 ERG4005 0.77 0.77 0.82 0.82 0.82 0.82 0.98 0.98 B 0.25 0.25 0.31 0.31 0.31 0.31 0.31 0.31 0.25 0.31 0.31 0.31 0.31 0.44 0.31 0.31 0.38 0.38 0.38 0.38 0.50 0.50 C M Stock Thick. (in.) 0.02 0.27 0.59 0.13 0.50 0.03 0.27 0.59 0.38 0.68 0.27 0.63 0.04 0.37 0.73 B19 Sta-Kon ® Termination Products Fork Terminals Vinyl-Insulated Locking Forks — Expanded Insulation Cat. No. Pkg. Wire Qty. Range 18RA-6FLX RA2217-170 18RA-8FLX 18RA-10FLX RA2257-170 14RB-6FLX RB2207-200 RB2217-200 14RB-8FLX RB2237-200 14RB-10FLX RB2257-200 10RC-6FLX RC2207-250 10RC-8FLX 10RC-10FLX RC2227-250 10RC-14FLX 100 1,000 100 100 1,000 100 1,000 1,000 100 1,000 100 1,000 50 500 50 50 500 50 Max. Ins. (in.) 22–16 0.170 18–14 0.200 12–10 0.250 Bolt Hole Rec. Tool Vinyl–Insulated Locking Forks Dimensions (in.) A B C M #6 0.25 #6 #8 0.25 #10 0.29 #10 #6 0.97 0.31 0.81 #6 #6 0.29 #8 ERG4001 #8 #10 0.31 0.27 #10 #6 1.07 #6 #8 0.91 #10 1.10 0.37 #10 1⁄4 in. 1.22 0.50 0.32 0.96 Stock Thick. (in.) 0.02 0.03 0.04 Cat. No. 18RA-6FL RA2217 RA2227 18RA-8FL RA2247 18RA-10FL RA2257 14RB-6FL RB2207 RB2217 14RB-8FL RB2237 14RB-10FL RB2257 10RC-6FL RC2207 10RC-8FL RC2217 10RC-10FL RC2227 10RC-14FL RC2237 Pkg. Wire Max. Qty. Range Ins. (in.) 100 1,000 1,000 100 22–16 0.150 1,000 100 1,000 100 1,000 1,000 100 18–14 0.170 1,000 100 1,000 50 500 50 500 12–10 0.220 50 500 50 500 Bolt Rec. Dimensions (in.) Stock Hole Tool A B C M Thick. (in.) #6 0.25 0.25 #6 #6 — #8 0.02 #8 0.29 0.25 #10 #10 0.97 0.81 #6 0.25 #6 #6 #8 0.03 ERG4001 #8 0.29 #10 #10 #6 0.27 0.31 #6 #8 #8 1.09 0.37 0.90 0.04 #10 #10 1⁄4 in. 0.49 1⁄4 in. Non-Insulated Locking Fork Terminals B20 Cat. No. Pkg. Qty. A18-6FL A221 A18-8FL A224 A18-10FL A225 B14-6FL B220 B14-8FL B223 B14-10FL B225 C10-6FL C220-TB C10-8FL C221 C10-10FL C222-TB C10-14FL 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 50 500 50 500 50 500 50 Wire Range 22–16 18–14 12–10 Bolt Hole #6 #6 #8 #8 #10 #10 #6 #6 #8 #8 #10 #10 #6 #6 #8 #8 #10 #10 1⁄4 in. Rec. Tool Dimensions (in.) A B C M Stock Thick. (in.) 0.25 ERG4002 0.02 0.29 0.75 0.59 0.25 0.29 ERG4002 ERG4005 0.03 0.27 0.31 0.85 0.37 0.66 0.04 0.49 w w w. t n b. c a Sta-Kon ® Termination Products Pin Terminals Pin Terminals • Provide an easy and effective way to terminate stranded wire into European/metric style terminal blocks • Designed to prevent shorting, wire strand loss and/or wire pullout resulting from improper termination of stranded wire • Designed to meet emerging global standards which require wire-to-metric style terminal block installations be terminated with a “pin” style terminal • Available in vinyl insulated, nylon insulated, and non-insulated styles • All styles offered in 22 AWG to 10 AWG and compatible with existing Sta-Kon® tooling Insulated Pin Terminal Non-Insulated Pin Terminal Cat. No. Non-Insulated A47PT B47PT C55PT Vinyl 18RA-47PT RA47PT 14RB-47PT RB47PT 10RC-55PT RC55PT Nylon RA18-47PT RA147PT RB14-47PT RB147PT RC10-55PT RC155PT w w w. t n b. c a Pkg. Qty. Wire Range D (Dia.) (in.) L Rec. Tool Stock Thick. (in.) 1,000 1,000 500 22–18 16–14 12–10 0.075 0.075 0.106 0.63 0.63 0.76 ERG4002 0.02 0.03 0.04 100 1,000 100 1,000 50 500 22–18 22–18 16–14 16–14 12–10 12–10 0.075 0.075 0.075 0.075 0.106 0.106 0.85 0.85 0.87 0.87 1.04 1.04 100 1,000 100 1,000 50 500 22–18 22–18 16–14 16–14 12–10 12–10 0.075 0.075 0.075 0.075 0.106 0.106 0.85 0.85 0.87 0.87 1.04 1.04 0.02 ERG4001 0.03 0.04 0.02 ERG4001 0.03 0.04 B21 Sta-Kon ® Termination Products Butt Splices Vinyl-Insulated Butt Splices — Expanded Insulation Nylon-Insulated Aircraft Splices A A B B Cat. No. 2RA18X RAA217-170 RAA217 2RB14X RBB217-200 RBB217 2RC10X RCC217-250 RCC217 Pkg. Qty. 100 1,000 1,000 100 1,000 1,000 50 500 1,000 Wire Range 22–18 16–14 12–10 Max. Ins. (in.) 0.170 0.170 0.150 0.200 0.200 0.170 0.250 0.250 0.210 Rec. Tool ERG4001 Dimensions (in.) A B 0.25 0.25 0.23 1.13 0.26 0.26 0.24 0.31 1.31 0.31 0.28 Note: RCC217 is not expanded Nylon-Insulated Butt Splices Cat. No. 2RZZ RZZ23 2RAA RAA23 2RBB RBB23 2RCC Pkg. Qty. 50 500 50 500 50 500 25 Wire Range Rec. Tool 26–22 ERG4006 22–18 16–14 ERG4001 12–10 Dimensions (in.) A B 1.22 0.15 1.22 0.15 1.52 0.25 1.52 0.25 1.52 0.28 1.52 0.28 1.54 0.35 Tefzel® Insulated Butt Splices A B Cat. No. 2RA18 RAA21 2RB14 RBB21 2RC10 RCC21 2RD8 RDD27 2RE6 REE28 2RF4 B22 Pkg. Qty. 100 1,000 100 1,000 50 500 25 200 20 200 15 Max Ins. (in.) 0.115 0.115 0.148 0.148 0.210 0.210 0.340 0.340 0.420 0.420 0.510 Wire Range Rec. Tool 22–18 16–14 ERG4001 12–10 8 6 4 ERG4007 TBM6S TBM6S Dimensions (in.) A B 1.19 0.18 1.19 0.18 1.19 0.21 1.19 0.21 1.26 0.28 1.26 0.28 1.69 0.36 1.69 0.36 1.85 0.45 1.85 0.45 1.85 0.52 Cat. No. Pkg. Qty. Max Ins. (in.) RAAT21 RBBT21 1,000 1.22 RCCT21 Tefzel® is a registered trademark of DuPont Wire Range 22–18 16–14 12–10 Rec. Tool WT145C Dimensions (in.) A B 0.115 1.22 0.148 0.210 w w w. t n b. c a Sta-Kon ® Termination Products Butt Splices Non-Insulated Butt Splices Nylon-Insulated Butt Splices A B Cat. No. 2A-18 AA2 2B-14 BB2 2C-10 CC2-TB 2D-8 DD102 2E-6 EE2 2F-4 FF2 2G21 GG2 Pkg. Qty. 100 1,000 100 1,000 50 500 25 200 20 200 15 200 5 25 Wire Range Rec. Tool 22–18 ERG4002 16–14 12–10 9–8–7 6–5 ERG4002 ERG4005 ERG4005 TBM6S 4–3 TBM6S 2–1 Dimensions (in.) A B 0.62 0.12 0.62 0.12 0.62 0.16 0.62 0.16 0.72 0.22 0.72 0.22 1.03 0.28 1.03 0.28 1.12 0.37 1.12 0.37 1.25 0.44 1.25 0.44 1.72 0.55 1.72 0.55 Cat. No. 2A20 RAA24 2B-16 RBB25 2C-12 RCC26 Pkg. Qty. 100 1,000 100 1,000 50 500 Wire Range Rec. Tool 22–20 18–16 ERG4001 14–12 Dimensions (in.) A B 0.84 0.20 0.84 0.20 0.84 0.23 0.84 0.23 0.90 0.28 0.90 0.28 Parallel Splices • • • Wires are laid side by side in the connector, and the connection is made in one crimp Offer advantages in simplicity of installation and small size One crimp completes the splice Cat. No. A18-PS-M B14-PS-M C10-PS-D D8-PS-D E6-PS-D F4-PS-W G2-PS-W H1/0-PS-C J2/0-PS-C K3/0-PS-L L4/0-PS-L M250-PS-Q N300-PS-X P400-PS-X R500-PS-V Wire Range 22–16 AWG 16–14 AWG 12–10 AWG 8 AWG 6 AWG 4 AWG 2 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 400 kcmil 500 kcmil CIR. Mil Range 509–3,260 2,050–5,180 5,180–13,100 13,100–20,800 20,800–33,100 33,100–52,600 52,600–83,700 83,700–119,500 119,500–150,500 150,500–190,000 190,000–231,100 231,100–300,000 300,000–380,000 380,000–478,000 478,000–600,000 Rec. Tool ERG4002 ERG4002 ERG4005 ERG4005 WT115A TBM8-750M-1 Length / A (in.) 0.314 0.315 0.380 0.375 0.500 0.531 0.640 0.750 0.750 0.750 0.770 1.063 1.125 1.250 1.438 O.D. / B (in.) 0.129 0.155 0.220 0.260 0.365 0.410 0.521 0.571 0.632 0.701 0.766 0.926 1.100 1.200 1.330 I.D. / C (in.) 0.086 0.113 0.170 0.180 0.266 0.302 0.396 0.446 0.507 0.564 0.629 0.749 0.882 0.956 1.060 Pkg. Qty. 1,000 1,000 500 500 500 250 250 100 100 50 50 25 10 10 5 The total combined cross sectional area of all wires must be within the circular mil area range. Rated at 150°C. w w w. t n b. c a B23 Sta-Kon ® Termination Products Wire Joints Crimp-On Wire Joints, One-Piece Nylon Self-Insulated Pkg. Qty. 100 1,000 50 500 100 1,000 Cat. No. RB44 RB4-TB RC55 RC6 RP12 RP7 Allowable Wire Combinations #22 #20 #18 #16 #14 #12 #10 2–3 1–2 2 3 3 3 1 2 3 RB4-TB/RB44 1–2 2 2 1 3 1 1 2 2 1 1 2 Cat. No. Cat. No. RC6/RC55 Allowable Wire Combinations #22 #20 #18 #16 #14 #12 #10 1–4 1 1–3 1 1–2 1 2 3–5 1 2–4 1 3 1–4 2 1–3 2 1–3 3 1 3 2–5 4–6 Wire Range Min. Max. 2#18 2#16 4#18 2#12 3#14 4#12 Rec. Tool WT2000 WT2130A Cat. No. RP7/RP12 Dimensions (in.) A B 0.31 0.78 0.31 0.78 0.43 0.95 0.43 3 0.53 1.00 0.53 1.00 Allowable Wire Combinations #22 #20 #18 #16 #14 #12 #10 2 1 1 1 1 2–4 2–4 1 1–3 2 1 3 3–6 1 2–3 2 1–2 3 1–2 4 1 PT Series Crimp-On Wire Joints Non Insulated Barrel Two-Piece Barrel Nylon insulator Fig. 1 Fig. 2 Installation Procedure for “PT” Connectors Cat. No. Fig. PT66M PT6M PT60M PT70 PT70M PT80 1 2 Pkg. Qty. 100 100 100 200 200 50 Min. 2#18 — 2#14 2#14 3#18 2#16 Wire Range Max. 3#12 combination Insulator only 3#12 connector only 3#12 4#12 4#10 Dimensions (in.) A B 0.50 0.93 0.50 0.93 0.31 0.37 WT161M 0.29 0.34 0.31 0.37 0.35 0.62 Rec. Tool Twist wires, insert throug serrated barrel of wire joint. (PT60M, PT70, PT70M, PT80.) Crimp and trim off excess wire with WT161M hand tool. Screw PT6M insulator firmly onto PT160M barrel. 90°C rated B24 w w w. t n b. c a Sta-Kon ® Termination Products Wire Joints High-Temperature Wire Joints • • • • Rated for temperatures up to 150°C (302°F), 600V maximum Molded, one-piece nylon construction for electrical insulation, UL94-V2 Brazed copper sleeve prevents separation of connection during crimping Internal serrations enable cold flow for increased conductivity and pull-out strength Cat. No. RB4-HT RB44-HT RC6-HT RC551-HT RP7-HT RP12-HT Pkg. Qty. 1,000 100 500 100 500 100 Wire Range Min. 2#18 2#18 3#16 3#16 3#14 3#14 Max. 2#16 2#16 3#14 3#14 3#12 3#12 Rec. Tool WT2000 WT2000 ERG4001, WT2130A ERG4001, WT2130A ERG4007, WT2130A ERG4007, WT2130A Dimensions (in.) A B 0.36 0.82 0.36 0.82 0.48 0.95 0.48 0.95 0.53 1.00 0.53 1.00 Wire Joints UL Listed Combinations Cat. No. RB4-TB, RB44, RB4-10M RC6, RC6-5M, RC55 w w w. t n b. c a solid or stranded AWG (2) or (3) #18 (2) #16 (1) #16 and (1) or (2) #18 (3) #22 (3) #20 (3) #22 and (1) #18 (2) #22 and (3) #20 (1) or (2) #22 and (2) #18 (2) #22 and (1) #16 (3) #20 and (1) #18 (2) #20 and (1) #22 (2) #20 and (1) #16 (1) #20 and (2) #18 (1) #14 with (2), (3) or (4) #16 (1) #14 with (3), (4) or (5) #18 (2) #14 with (1), (2), (3) or (4) #18 (2) #14 with (1), (2) or (3) #16 (3) #14 (4) to (7) #18 (3) #14 with (1) or (2) #18 (3) #14 with (1) #16 (1) #12 with (1), (2), (3) or (4) #18 (1) #12 with (1), (2) or (3) #16 (1) #12 with (1) or (2) #14 (5) #16 Cat. No. RP7, RP-12 solid or stranded AWG (2) to (4) #12 AWG (3) to (6) #14 AWG (3) #12 and (1) #14 (2) #12 and (1) #14 (2) #12 and (2) #14 (2) #12 and (3) #14 (1) #12 and (2) #14 (1) #12 and (3) #14 (1) #12 and (4) #14 (2) #10 (1) #10 and (1) #12 (1) #10 and (1) #14 (1) #8 Str. and (1) #16 (1) #10 and (1) #16 (1) #12 and (1) #16 B25 Sta-Kon ® Termination Products Heat-Shrinkable Terminals, Splices and Disconnects • These ring terminals, butt splices and disconnects are self-insulated with heat-shrinkable polyolefin and internally coated sealant • Upon completed installation, a fully sealed connection is achieved to protect the joint against the degrading effects of galvanic action, corrosion and environmental exposure Note: Not approved for outdoor use Heat-Shrinkable Ring Terminals Cat. No. Pkg. Wire Qty. Range RAS18-6X RAS18-8X RAS18-10X RBS14-6X RBS14-8X RBS14-10X RCS10-6X RCS10-8X RCS10-10X RCS10-14X Max. Ins. (in.) 22–18 0.170 100 50 16–14 0.200 12–10 0.250 Bolt Hole Rec. Tool Dimensions (in.) A B C M #6 1.23 0.25 #8 1.26 0.31 #10 1.10 #6 1.23 0.25 #8 0.27 ERG4255 #10 1.26 0.31 #6 #8 1.34 0.37 1.15 #10 1⁄4 in. 0.49 0.32 Stock Thick. (in.) 0.03 0.04 Heat-Shrinkable Locking Fork Terminals Cat. No. RAS18-6FLX RAS18-8FLX RAS18-10FLX RBS14-6FLX RBS14-8FLX RBS14-10FLX RCS10-6FLX RCS10-8FLX RCS10-10FLX RCS10-14FLX B26 Pkg. Wire Qty. Range Max. Ins. (in.) 22–18 0.170 16–14 0.200 12–10 0.250 100 50 Bolt Hole Rec. Tool Dimensions (in.) A #6 #8 #10 #6 #8 ERG4255 1.350 #10 #6 #8 #10 1⁄4 in. B C 0.25 0.29 0.29 0.25 0.29 — 0.29 0.31 0.37 0.37 0.49 M Stock Thick. (in.) 0.03 — 0.04 w w w. t n b. c a Sta-Kon ® Termination Products Heat-Shrinkable Terminals, Splices and Disconnects Heat-Shrinkable Fully Insulated Female Disconnects Cat. No. RAS18-250AX RBS14-250AX RCS10-250AX Pkg. Qty. 25 Wire Range 22–18 16–14 12–10 Max. Tab Rec. Ins. (in.) Size (in.) Tool 0.170 0.200 0.250 x 0.032 ERG4255 0.250 A (in.) 1.82 1.77 1.80 Heat-Shrinkable Fully Insulated Male Tabs Cat. No. 18RAS-251TX 14RBS-251TX 10RCS-251TX Pkg. Qty. 25 Wire Range 22–18 16–14 12–10 Max. Tab Rec. Ins. (in.) Size (in.) Tool 0.170 0.200 0.250 x 0.032 ERG4255 0.250 A (in.) 1.80 1.75 1.80 Heat-Shrinkable Butt Splices Cat. No. 2RAS18X RAAS22X 2RBS14X RBBS22X 2RCS10X RCCS22X Pkg. Qty. 50 500 50 500 25 250 Wire Range Max. Ins. (in.) 22–18 0.170 Rec. Tool Dimensions (in.) A B 0.25 1.50 16–14 0.200 12–10 0.250 ERG4255 0.26 1.60 0.31 Heat-Shrink Terminal Kit with Tools Everything you need to make fully sealed connections in one handy kit • • • Tools: (1) butane torch; (1) wire stripper; (1) ratchet crimp tool Butt Splices: (20) #22–#18 AWG; (20) #16–#14 AWG; (15) #12–#10 AWG Ring Terminals: (20) #16–#14 AWG #10 stud; (2) #16–#14 AWG #8 stud; (15) #12–#10 AWG 1⁄4 in. stud Cat. No. STAPOUCH-HS w w w. t n b. c a Description Heat-Shrink Terminal Kit with Tools Std. Pkg. Qty. 1 B27 Sta-Kon ® Termination Products Disconnects and Male Tabs • • • • Internal barrel serrations and long barrel provide for maximum tensile strength Complete line of installing tools, engineered to match tool with terminal Funnel-entry insulators enable easier inserting of wire into barrel Colour-coded for easy installation 250 Series — Female Disconnects 187 Series — Female Disconnects • • • • Female disconnect terminals and matching male tabs accommodate a range of #22–#10 AWG, and are available in non-insulated, partially insulated and fully insulated styles, in both nylon and vinyl Unique construction of the female disconnect offers long-term dependability Brazed-seam serrated barrel provides maximum tensile strength • • Quick, reliable method of connection to terminal blocks and boards without the use of tools Female disconnect terminals and matching male tabs accommodate a range of #22–#10 AWG, and are available in non-insulated, partially insulated and fully insulated styles, in both nylon and vinyl Unique construction of the female disconnect offers long-term dependability 250 Series — Female Disconnects Pkg. Wire Qty. Range Nylon self-insulated RA18-250F 100 22–18 RA250-TB 1,000 22–18 RB14-250F 100 16–14 RB250 1,000 16–14 RC10-250F 50 12–10 RC250 500 12–10 Vinyl self-insulated 18RA-250F 100 22–18 RA257 1,000 22–18 RA257-170 1,000 22–18 14RB-250F 100 16–14 RB257 1,000 16–14 RB257-200 1,000 16–14 10RC-250F 50 12–10 RC257 500 12–10 Nylon fully insulated 18RA-2577 50 22–18 RA2573 1,000 22–18 14RB-2577 50 16–14 RB2573 1,000 16–14 10RC-2577 50 12–10 RC2573 500 12–10 Nylon open top insulated 90° flag RA18-250A 50 22–18 RA2577F 500 22–18 RB14-250A 50 16–14 RB2577F 500 16–14 RC10-250A 50 12–10 RC2577F 500 12–10 Non-insulated A18-250 100 22–18 A250-TB 1,000 22–18 B14-250 100 16–14 B250 1,000 16–14 C10-250F 50 12–10 C250 500 12–10 Non-insulated/insulation grip B14-250F 100 16–14 B250G 1,000 16–14 Cat. No. Nylon self-insulated Vinyl self-insulated Nylon fully insulated Nylon open top insulated 90° flag Non-insulated Non-insulated/insulation grip Max. Ins. (in.) Tab Size (in.) Fig. Rec. Tool 0.136 0.136 0.162 0.162 0.215 0.215 0.250 x 0.032 1 ERG4001 0.150 0.150 0.170 0.170 0.170 0.200 0.250 0.250 0.250 x 0.032 0.165 0.165 0.185 0.185 0.225 0.225 0.250 x 0.032 Dimensions (in.) A B 0.91 0.29 1.04 0.96 1 ERG4001 0.29 1.03 1.01 2 ERG4001 0.38 1.04 0.170 0.170 0.190 0.190 0.245 0.245 0.250 x 0.032 – 0.250 x 0.032 1 ERG4002 0.73 0.31 – 0.250 x 0.032 4 WT110M 0.87 0.31 0.71 3 ERG4001 0.80 0.72 0.88 (Continued on facing page) B28 w w w.tnb.c a Sta-Kon ® Termination Products Disconnects and Male Tabs 250 Series — Female Disconnects (cont’d) Non-insulated 90° flag Cat. No. A18-250A A252G B14-250A B252G C10-250A C252G Pkg. Qty. 50 500 50 500 50 500 Wire Range 22–18 22–18 16–14 16–14 12–10 12–10 Max. Ins. (in.) Tab Size (in.) Dimensions (in.) A B 0.58 0.61 0.58 0.61 0.58 0.62 0.58 0.62 0.64 0.63 0.64 0.63 Rec. Tool Fig. ERG4002 — 0.250 x 0.032 3 ERG4002 ERG4005 250 Series — Nylon Piggy Back Disconnects B Cat. No. A C 30 O Pkg. Qty. RA18-250FP RA250P RB14-250FP RB250P Wire Range Max. Ins. (in.) Tab Size (in.) 100 1,000 100 1,000 22–18 0.136 WT112M ERG4001 0.250 x 0.032 16–14 Dimensions (in.) A B C Rec.Tool 0.163 0.87 0.30 0.43 187 Series — Female Disconnects Cat. No. Nylon self-insulated Vinyl self-insulated Nylon fully insulated Non-insulated Nylon fully insulated 90° flag w w w. t n b. c a Pkg. Qty. Wire Range Max. Ins. (in.) Tab Size (in.) Nylon self-insulated RAD18-183 100 RAD1833 1,000 RAD18-182 100 RAD1823 1,000 RBD14-183 100 RBD1833 1,000 RBD14-182 100 RBD1823 1,000 Vinyl self-insulated 18RAD-183 100 RAD1837 1,000 18RAD-182 100 RAD1827 1,000 14RBD-183 100 RBD1837 1,000 14RBD-182 100 RBD1827 1,000 Nylon fully insulated 18RAD-18377 100 RAD18377 1,000 18RAD-18277 100 RAD18277 1,000 14RBD-18377 100 RBD18377 1,000 14RBD-18277 100 RBD18277 1,000 Non-insulated AD18-183 100 AD183 1,000 AD18-182 100 AD182 1,000 BD14-183 100 BD183 1,000 BD14-182 100 Nylon fully insulated 90° flag RAD18-187A 50 RAD1877F 500 RAD18-188A 50 RAD1887F 500 RBD14-187A 50 RBD1877F 500 RBD14-188A 50 RBD1887F 500 0.187 x 0.032 22–18 0.136 0.187 x 0.020 0.187 x 0.032 16–14 0.163 0.187 x 0.020 0.187 x 0.032 22–18 0.150 0.187 x 0.020 0.187 x 0.032 16–14 0.170 0.187 x 0.020 0.187 x 0.032 22–18 0.150 0.187 x 0.020 0.187 x 0.032 16–14 0.170 0.187 x 0.020 0.187 x 0.032 22–18 – 0.187 x 0.020 0.187 x 0.032 16–14 0.187 x 0.020 0.187 x 0.032 22–18 0.150 0.187 x 0.020 0.187 x 0.032 16–14 0.170 0.187 x 0.020 Dimensions (in.) A B Fig. Rec. Tool 1 1 1 1 1 1 1 1 ERG4001 0.83 0.23 1 1 1 1 1 1 1 1 ERG4001 0.85 0.23 2 2 2 2 2 2 2 2 ERG4001 0.89 0.30 1 1 1 1 1 1 1 ERG4002 0.64 0.23 3 3 3 3 3 3 3 3 0.59 ERG4001 0.74 0.61 B29 Sta-Kon ® Termination Products Disconnects and Male Tabs 250 Series — Male Tabs 1 Vinyl self-insulated Cat. No. 1 2 Nylon fully insulated 2 3 Non-insulated/insulated Grip 3 4 Non-insulated 4 18RA-250T RA2517 14RB-250T RB2517 10RC-250T RC2517 18RA-251T RA25177 14RB-251T RB25177 10RC-251T RC25177 A18-250T B14-250T A18-251T A251 B14-251T B251 C10-251T Pkg. Qty. 100 1,000 100 1,000 50 500 50 500 50 500 25 500 100 100 100 1,000 100 1,000 50 Wire Range Pkg. Qty. Max. Ins. (in.) 0.187 x 0.032 0.187 x 0.020 0.187 x 0.032 0.187 x 0.020 22–18 16–14 12–10 22–18 16–14 12–10 Max. Ins. (in.) 0.150 0.150 0.170 0.170 0.250 0.250 0.150 0.150 0.170 0.170 0.210 0.210 Tab Size Dimensions (in.) A B 0.95 — 1.08 ERG4001 1.13 0.45 0.250 x 0.032 1.17 22–18 20–14 22–18 Rec. Tool WT110M 0.87 ERG4002 0.68 — — 16–14 12–10 187 Series — Male Tabs 5 Vinyl insulated Cat. No. 5 B30 18RAD-187 18RAD-188 14RBD-187 14RBD-188 100 Wire Range Tab Size (in.) 22–18 0.150 16–14 0.170 Rec. Tool ERG4001 Dimensions (in.) A B 0.87 — w w w. t n b. c a Sta-Kon ® Termination Products Disconnects and Male Tabs 250 Series — Adapters and Coupler† Insulated coupler requires no tool! 6 Non-insulated Pkg. Qty. 50 1,000 50 500 Cat. No. 7 Insulated coupler 6 7 110 Series — Disconnects* 8 9 Nylon-Insulated Non-Insulated 8 9 A 0.82 0.82 2.35 2.35 F250TA FTA250 0.250 x 0.032 RB14-250 RBB250 † Not UL Listed Cat. No. F250TA — Material: brass Finish: tin-plated Cat. No. RB14-250 — Material: brass Finish: none Insulation: vinyl Pkg. Qty. RA18-110F 100 RA10-SK 1,000 RA18-111F 100 RA11 1,000 RB14-110F 100 RB10-SK 1,000 RB14-111F 100 RB11-TB 1,000 A18-110F 100 A10-TB 1,000 A18-111F 100 A11 1,000 B14-110F 100 B10-TB 1,000 B14-111F 100 B11-TB 1,000 * Not UL Listed or CSA approved Cat. No. Available in variety of wire ranges! Dimensions (in.) Tab Size (in.) Max. Ins. (in.) Wire Range Tab Size (in.) 22–18 0.110 B 0.56 0.56 0.51 0.51 Rec. Tool Dimensions (in.) A B 0.110 x 0.032 0.110 x 0.020 ERG4006 0.75 0.110 x 0.032 16–14 0.135 0.110 x 0.020 0.15 0.110 x 0.032 22–18 0.110 x 0.020 — 0.110 x 0.032 WT111M WT112M WT2000 0.59 16–14 0.110 x 0.020 Wristlock Disconnects† Choose from nylon-insulated or non-insulated! 10 Nylon-insulated Cat. No. RA18D RA23 RB14D RB23 B14-D 11 B23 † Not UL Listed 10 11 Non-insulated Pkg. Qty. 50 1,000 50 1,000 50 1,000 Wire Range Max. Ins. (in.) 22–18 0.136 Rec. Tool Dimensions (in.) A B WT2000 0.99 1.70 WT110M 0.97 1.66 0.162 16–14 0.187 Picture shows wristlock disconnect assembled as two pieces. Parts are sold by the piece not by assemblies. w w w. t n b. c a B31 Sta-Kon ® Termination Products Push-In Luminaire Disconnect Disconnect ballasts under load for safe servicing — in compliance with NEC® requirements Each year, electricians sustain injuries while attempting to change ballasts without tripping the breaker because they’re trying to avoid disconnecting other lighting and equipment from power. That’s why recent changes to NEC® and UL standards require a means of disconnecting power to non-residential fluorescent lighting ballasts. In 2006, Thomas & Betts developed the first UL Listed product to meet this need. Now, in response to customer demand, the new Sta-Kon® Push-In Luminaire Disconnect provides all the same safety benefits as the original, but installs even faster and easier. • • • • • • • • • • Enables electricians changing ballasts to easily disconnect incoming power for safe servicing without having to trip the main power breaker Installs easily — just strip de-energized wires and insert Disconnect halves snap together and separate easily — but won’t accidentally disconnect Foolproof design eliminates the potential for incorrect installation and reverse polarity Fits through 1⁄2 in. knockouts for easy retrofit Ballast hot-lead wire entry is colour-coded black for easy visibility Finger-safe on both sides For use in all non-residential fluorescent lighting applications and in ordinary location HID lighting applications — both up to 600V, 4A maximum Complies with NEC®, CEC, UL and CSA requirements Sold in mated pairs (male/line and female/load sides) Specifications • • • • • • • • Housing: Polycarbonate Temperature Rating: 105°C (221°F) max. Electrical Rating: 600V, 4A max. Flammability Rating: UL94V-2 Contacts: Copper alloy Wire Range: #18–#12 AWG solid copper #14–#12 AWG stranded copper (19 strands or fewer) Standards: Complies with 2008 NEC® 410.130(G) and CEC 30-308(4) Certifications: UL Listed, CSA Certified This cutaway shows how the Sta-Kon® Luminaire Disconnect grips and holds the pushed-in wires securely after installation Sta-Kon® Push-In Luminaire Disconnect Std. Pkg. Qty. LD2P-Q 2-Wire Push-In Luminaire Disconnect, Distributor Pack 25 LD2P-D 2-Wire Push-In Luminaire Disconnect, Bulk Packaging 500 Note: If you prefer lead wires instead of a push-in design and/or need a 3-wire disconnect for switching or dimming applications, order the original Sta-Kon® Luminaire Disconnect, 2-wire Cat. No. LD2 (Cat. No. LD2-D for bulk packaging) or 3-wire Cat. No. LD3 (Cat. No. LD3-D for bulk packaging). See following page. NEC and National Electrical Code are registered trademarks of the National Fire Protection Association, Inc. Cat. No. B32 Description w w w. t n b. c a Sta-Kon ® Termination Products Luminaire Disconnects Packaging Options Ordering Information Cat. No. LD2C-D LD3C-D LD2-C LD3-C Description 2-pole luminaire disconnect (marrettes not included) 3-pole luminaire disconnect (marrettes not included) 2-pole luminaire disconnect (2 x 4 marrettes 333 /inner bag) 3-pole luminaire disconnect (6 of each marrettes (331 + 333) /inner bag) BULK KITS Cat. No. Pkg. Format LD2C-D Box LD3C-D Box LD2-C Bag Sold with marrettes Bag Sold in multiple of 20 LD3-C Std. Pkg. (Min./Mult.) Sold without marrettes Sold in multiple of 500 Inner: Outer: Master: 50 per inner bag 250 per outer box 500 in master box Inner: Outer: Master: 2 per inner bag 20 per outer box 200 in master box Disconnect Installation Tool Faster, easier and safer than manual seating of disconnects! • • • • Perfect for wire-harness assemblers and panel builders Dual-ended with slots to fit red and blue (male and female) or yellow disconnects Colour-coded dots for easy matching of disconnect with correct tool end Lightweight and only 5-1/8 in. long — fits in a shirt pocket like a pen Cat. No. DT22-10 w w w. t n b. c a Description Sta-Kon® Disconnect Installation Tool This one-of-a-kind tool may be used to seat all sizes of Thomas & Betts disconnects. Pkg. Qty. 1 B33 Sta-Kon ® Termination Products Insulated Ferrules Features How to Apply a Ferrule • • • • • • • • • • Ferrules ensure reliable electrical connections when terminating conductors in screw clamp terminal blocks Fraying and breaking of wire strands is prevented and the possibility of an unreliable connection is minimized Insulated ferrules prevent conductor breakage due to bending, wire stress or vibration, while facilitating wire insertions into the terminal block clamp Ferrules are the preferred alternative to twisting wire stands or tinning the wire end before terminating into a terminal block Ferrules are thin-walled copper tubes, which are mechanically crimped onto the ends of stranded wires They are easy to use — simply strip the wire, slide the ferrule onto the end of the wire and crimp Meets emerging global standards, requiring wire-to-metric style terminal block installations to be terminated with a “pin” style terminal Vinyl insulated, nylon insulated, and non-insulated styles All styles offered in #22 AWG to #10 AWG and compatible with existing Sta-Kon® tooling Conductor Section AWG mm2 F4004 26 0.14 F4005 26 0.14 F4006 24 0.25 F4007 24 0.25 F4008 22 0.34 F4009 22 0.34 F2020 20 0.50 F2021 20 0.50 F2022 20 0.50 F2023 18 0.75 F2024 18 0.75 F2025 18 0.75 F2026 18 0.75 F2027 18 1.00 F2028 18 1.00 F2029 18 1.00 F2030 18 1.00 F2031 16 1.50 F2032 16 1.50 F2033 16 1.50 F2034 16 1.50 F2035 14 2.50 F2036 14 2.50 F2037 14 2.50 F2038 12 4.00 F2039 12 4.00 F2040 12 4.00 F2041 10 6.00 F2042 10 6.00 F2043 8 10.00 F2044 8 10.00 F2045 6 16.00 F2046 6 16.00 F2047 4 25.00 F2048 4 25.00 F2049 4 25.00 F2050 2 35.00 F2051 2 35.00 F2052 2 35.00 F2053 1/0 50.00 F2054 1/0 50.00 Ferrule dimensions conform to DIN 46228, Part 4 Cat. No. B34 Colour Grey Yellow Purple White Grey Red Black Blue Grey Yellow Red Blue Yellow Red Blue A 0.413 / 10.5 0.492 / 12.5 0.413 / 10.5 0.492 / 12.5 0.413 / 10.5 0.492 / 12.5 0.453 / 11.5 0.531 / 13.5 0.610 / 15.5 0.472 / 12.0 0.551 / 14.0 0.630 / 16.0 0.709 / 18.0 0.492 / 12.5 0.571 / 14.5 0.650 / 16.5 0.728 / 18.5 0.571 / 14.5 0.650 / 16.5 0.728 / 18.5 0.965 / 24.5 0.591 / 15.0 0.748 / 19.0 0.984 / 25.0 0.889 / 17.5 0.787 / 20.0 1.024 / 26.0 0.787 / 20.0 0.984 / 25.0 0.827 / 21.0 1.063 / 27.0 0.906 / 23.0 1.142 / 29.0 1.142 / 29.0 1.220 / 31.0 1.378 / 35.0 1.181 / 30.0 1.260 / 32.0 1.535 / 39.0 1.417 / 36.0 1.614 / 41.0 • • • Strip the insulation from the end of the wire and insert into the insulated end of the ferrule Using the designated crimping tool, place the metal shaft into the tool’s appropriate slot. Compress the tool to make a crescent-shape depression along the length of the ferrule Insert the crimped ferrule into the terminal block Tighten the ferrule and wire into the terminal block Materials • • High-conductivity copper Tin plating Dimensions in./mm B øC øD 0.236 / 6.0 0.315 / 8.0 0.236 / 6.0 0.031 / 0.80 0.079 / 2.0 0.315 / 8.0 0.236 / 6.0 0.315 / 8.0 0.236 / 6.0 0.315 / 8.0 0.043 / 1.1 0.098 / 2.5 0.394 / 10.0 0.236 / 6.0 0.315 / 8.0 0.051 / 1.3 0.110 / 2.8 0.394 / 10.0 0.472 / 12.0 0.236 / 6.0 0.315 / 8.0 0.059 / 1.5 0.118 / 3.0 0.394 / 10.0 0.472 / 12.0 0.315 / 8.0 0.394 / 10.0 0.071 / 1.8 0.134 / 3.4 0.472 / 12.0 0.708 / 18.0 0.315 / 8.0 0.472 / 12.0 0.091 / 2.3 0.165 / 4.2 0.708 / 18.0 0.394 / 10.0 0.472 / 12.0 0.114 / 2.9 0.189 / 4.8 0.708 / 18.0 0.472 / 12.0 0.142 / 3.6 0.244 / 6.2 0.708 / 18.0 0.472 / 12.0 0.181 / 4.6 0.295 / 7.5 0.708 / 18.0 0.472 / 12.0 0.236 / 6.0 0.346 / 8.8 0.708 / 18.0 0.630 / 18.0 0.708 / 18.0 0.295 / 7.5 0.433 / 11.0 0.866 / 22.0 0.630 / 16.0 0.708 / 18.0 0.335 / 8.5 0.492 / 12.5 0.984 / 25.0 0.787 / 20.0 0.413 / 10.5 0.591 / 15.0 0.984 / 25.0 E Installation Tooling 0.010 / 0.25 T3, ERG4 Pkg. Qty. 500 0.006 / 0.15 T1, T3 & ERG4 T3 & ERG4 100 0.008 / 0.20 ERG4 50 0.014 / 0.35 w w w. t n b. c a Sta-Kon ® Termination Products Insulated Ferrules Strip Lengths Cat. No. F2020 F2021 F2022 F2023 F2024 F2025 F2026 F2027 F2028 F2029 F2030 F2031 F2032 F2033 F2034 F2035 F2036 F2037 F2038 F2039 F2040 F2041 F2042 F2043 F2044 F2045 F2046 F2047 F2048 F2049 F2050 G2051 G2052 G2053 F2054 Pin Length (in.) Min. strip Length (in.) Max. strip Length (in.) 0.236 0.315 0.394 0.236 0.315 0.394 0.472 0.236 0.315 0.394 0.472 0.315 0.394 0.472 0.708 0.315 0.472 0.708 0.394 0.472 0.708 0.472 0.708 0.472 0.708 0.472 0.708 0.63 0.708 0.866 0.53 0.708 0.984 0.787 0.984 0.3147 0.3937 0.4727 0.3147 0.3937 0.4727 0.5507 0.3147 0.3937 0.4727 0.5507 0.3937 0.4727 0.5507 0.7867 0.3937 0.5507 0.7867 0.4727 0.5507 0.7867 0.5507 0.7867 0.5507 0.7867 0.5507 0.7867 0.7087 0.7867 0.9447 0.6087 0.7867 1.0627 0.8657 1.0627 0.354 0.433 0.512 0.354 0.433 0.512 0.59 0.354 0.433 0.512 0.59 0.433 0.512 0.59 0.826 0.433 0.59 0.826 0.512 0.59 0.826 0.59 0.826 0.59 0.826 0.59 0.826 0.748 0.826 0.984 0.648 0.826 1.102 0.905 1.102 Cat. No. F4000 F4001 F4002 F4003 F4004 F4005 F4006 F4007 F4008 F4009 F4020 F4021 F4022 F4023 F4024 F4027 F4028 Pin Length (in.) Min. strip Length (in.) Max. strip Length (in.) 0.315 0.3937 0.433 0.236 0.315 0.236 0.315 0.236 0.3147 0.3937 0.3147 0.3937 0.3147 0.354 0.433 0.354 0.433 0.354 0.315 0.3937 0.433 Note: The stripping length is based on the thickness of the insulation wire more thickness, more stripping length. w w w. t n b. c a B35 Sta-Kon ® Termination Products Ferrules Insulated Twin Ferrules Conductor Section AWG mm2 F8000 2 x 20 2 x 0.50 F8001 2 x 18 2 x 0.75 F8002 2 x 18 2 x 0.75 F8003 2 x 17 2 x 1.00 F8005 2 x 17 2 x 1.00 F8006 2 x 16 2 x 1.50 F8007 2 x 16 2 x 1.50 F8008 2 x 14 2 x 2.50 F8009 2 x 14 2 x 2.50 F8010 2 x 12 2 x 4.00 F8011 2 x 10 2 x 6.00 Ferrule dimensions conform to DIN 46228, Part 4 Cat. No. Colour White Grey Red Black Blue Grey Yellow Dimensions in./mm B øC øD 0.315 / 8.0 0.059 / 1.5 0.177 / 4.5 0.315 / 8.0 0.071 / 1.8 0.201 / 5.1 0.394 / 10.0 0.071 / 1.8 0.201 / 5.1 0.315 / 8.0 0.081 / 2.05 0.201 / 5.1 0.394 / 10.0 0.081 / 2.05 0.201 / 5.1 0.315 / 8.0 0.091 / 2.3 0.252 / 6.4 0.472 / 12.0 0.091 / 2.3 0.252 / 6.4 0.394 / 10.0 0.114 / 2.9 0.295 / 7.5 0.512 / 13.0 0.114 / 2.9 0.295 / 7.5 0.472 / 12.0 0.150 / 3.8 0.339 / 8.6 0.551 / 14.0 0.193 / 4.9 0.378 / 9.6 A 0.591 / 15.0 0.591 / 15.0 0.669 / 17.0 0.591 / 15.0 0.669 / 17.0 0.630 / 16.0 0.787 / 20.0 0.728 / 18.5 0.846 / 21.5 0.906 / 23.0 0.984 / 25.0 E Installation Tooling Pkg. Qty. T3 500 ERG4/6MM DIE ERG4/10MM DIE 100 100 0.010 / 0.25 0.006 / 0.15 0.008 / 0.20 Insulated Ferrules (Old DIN and French Standards) Conductor AWG mm2 F4000 20 0.50 F4001 18 0.75 OLD DIN F4002 18–17 1.00 F4003 16 1.50 F4020 14 2.50 F4021 20 0.50 F4023 18 0.75 F4024 FRENCH 18–17 1.00 F4027 16 1.50 F4028 14 2.50 Ferrule dimensions conform to DIN 46228, Part 4 Cat. No. Style Colour Orange White Yellow Red Blue White Lt. Blue Red Black Grey Dimensions in./mm øC øD 0.043 / 1.1 0.102 / 2.6 0.051 / 1.3 0.110 / 2.8 0.059 / 1.5 0.118 / 3.0 0.071 / 1.8 0.134 / 3.4 0.091 / 2.3 0.165 / 4.2 0.315 / 8.0 0.043 / 1.1 0.102 / 2.6 0.051 / 1.3 0.110 / 2.8 0.059 / 1.5 0.118 / 3.0 0.071 / 1.8 0.134 / 3.4 0.091 / 2.3 0.165 / 4.2 A B 0.571 / 14.5 E Installation Tooling Pkg. Qty. 0.006 / 0.15 T1, T3 & ERG4 500 Tooling for Sta-Kon® Insulated Ferrules The crimping tools you need! Cat. No. Description T1 Sta-Kon® Crimp Tool for wire ferrules #20–#14 AWG — insulated handle 1 T3 Sta-Kon® Crimp Tool for wire ferrules #26–#10 AWG — insulated handle 1 ERG4 Comfort CrimpTM Sta-Kon® Crimp Tool with Shure-Stake® mechanism, for installing wire ferrules #26–1/0 AWG. Four interchangeable die sets included. Insulated handle. Packaged in sturdy plastic carrying case 1 B36 ERG4 Pkg. Qty. T1 t3 w w w.tnb.c a Sta-Kon ® Termination Products Ferrules Non-Insulated Ferrules Cat. No. F9000 F9001 F9002 F9003 F9004 F9005 F9006 F9007 F9008 F9009 F9010 F9011 F9012 F9013 F9014 F9015 F9016 F9017 F9018 F9019 F9020 F9021 F9022 F9023 F9024 F9025 F9026 F9027 F9028 F9029 F9030 F9031 F9032 F9033 F9034 F9035 F9036 F9037 F9038 F9039 w w w. t n b. c a Conductor Section AWG mm2 24 0.25 22 0.5 22 0.5 18 0.75 18 0.75 18 1 18 1 16 1.5 16 1.5 16 1.5 16 1.5 14 2.5 14 2.5 14 2.5 14 2.5 12 4 12 4 12 4 12 4 10 6 10 6 10 6 8 10 8 10 8 10 6 16 6 16 6 16 6 16 6 16 4 25 4 25 4 25 4 25 2 35 2 35 2 35 1/0 50 1/0 50 1/0 50 A 0.196 / 5 0.236 / 6 0.394 / 10 0.236 / 6 0.394 / 10 0.236 / 6 0.394 / 10 0.276 / 7 0.394 / 10 0.473 / 12 0.709 / 18 0.276 / 7 0.394 / 10 0.472 / 12 0.709 / 18 0.354 / 9 0.472 / 12 0.591 / 15 0.709 / 18 0.472 / 12 0.591 / 15 0.709 / 18 0.472 / 12 0.591 / 15 0.709 / 18 0.472 / 12 0.591 / 15 0.709 / 18 0.984 / 25 1.26 / 32 0.591 / 15 0.709 / 18 0.984 / 25 1.26 / 32 0.709 / 18 0.984 / 25 1.26 / 32 0.709 / 18 0.984 / 25 1.18 / 30 Dimensions in./mm C D 0.030 / 0.75 0.067 / 1.7 0.039 / 1.0 0.083 / 2.1 0.039 / 1.0 0.083 / 2.1 0.047 / 1.2 0.091 / 2.3 0.047 / 1.2 0.091 / 2.3 0.055 / 1.4 0.098 / 2.5 0.055 / 1.4 0.098 / 2.5 0.067 / 1.7 0.110 / 2.8 0.067 / 1.7 0.110 / 2.8 0.067 / 1.7 0.110 / 2.8 0.067 / 1.7 0.110 / 2.8 0.087 / 2.2 0.139 / 3.4 0.087 / 2.2 0.139 / 3.4 0.087 / 2.2 0.139 / 3.4 0.087 / 2.2 0.139 / 3.4 0.110 / 2.8 0.158 / 4 0.110 / 2.8 0.158 / 4 0.110 / 2.8 0.158 / 4 0.110 / 2.8 0.158 / 4 0.138 / 3.5 0.185 / 4.7 0.138 / 3.5 0.185 / 4.7 0.138 / 3.5 0.185 / 4.7 0.177 / 4.5 0.228 / 5.8 0.177 / 4.5 0.228 / 5.8 0.177 / 4.5 0.228 / 5.8 0.228 / 5.8 0.295 / 7.5 0.228 / 5.8 0.295 / 7.5 0.228 / 5.8 0.295 / 7.5 0.228 / 5.8 0.295 / 7.5 0.228 / 5.8 0.295 / 7.5 0.287 / 7.3 0.374 / 9.5 0.287 / 7.3 0.374 / 9.5 0.287 / 7.3 0.374 / 9.5 0.287 / 7.3 0.374 / 9.5 0.327 / 8.3 0.433 / 11 0.327 / 8.3 0.433 / 11 0.327 / 8.3 0.433 / 11 0.406 / 10.3 0.512 / 13 0.406 / 10.3 0.512 / 13 0.406 / 10.3 0.512 / 13 E Installation Tooling 0.006 / 0.15 T1, T3, ERG4 Pkg. Qty. 1,000 T3, ERG4 0.008 / 0.2 500 250 ERG4 0.010 / 0.25 100 0.012 / 0.3 TB5095, ERG4 B37 Sta-Kon ® Termination Products Installing Kits Sta-Kon® Mini-Pack Terminals Convenient 20-count packaging! Cat. No. • • Wire ranges from #22 AWG to #10 AWG Vinyl insulated ring and forked-tongued terminals, female disconnects, butt-type splice connectors 18RA-6FCP 18RA-8CP 18RA-10CP 14RB-6CP 14RB-8CP 14RB-10CP 10RC-10CP 10RC-14CP 18RA-8FCP 18RA-10FCP 14RB-6FCP 14RB-8FCP 14RB-10FCP 10RC-8FCP 10RC-10FCP 2RA18XCP 2RB14XCP 2RC10XCP 18RA-250FCP 14RB-250FCP 10RC-250FCP Unit Qty. Pkg. Qty. 20 100 Wire Range 22–18 22–18 22–18 16–14 16–14 16–14 12–10 12–10 22–18 22–18 16–14 16–14 16–14 12–10 12–10 22–18 16–14 12–10 22–18 16–14 12–10 Bolt Hole #6 #8 #10 #6 #8 #10 #10 1⁄4 #8 #10 #6 #8 #10 #8 10 — — — — — — Note: “CP” designates mini-pack quantities. Refer to other catalogue pages for description and dimensional information. B38 w w w. t n b. c a Sta-Kon ® Termination Products Installing Kits TM Sta-Org Terminal and Splice Organizer Kit Lightweight, durable, nylon construction! • • • • • • • • • • • Ideal for contractors, OEMs or any other user of terminals and splices Slips in a tool box or sits on your bench — only 6.6 in. L x 3 in. dia. Bench-mountable (hardware included) Kit Contents (1) blue nylon organizer/carrier (6) see-through nylon canisters with lids (20) #12–#10 AWG vinyl ring terminals (Cat. No. 10RC-10) (25) #18–#14 AWG vinyl ring terminals (Cat. No. 14RB-10) (15) #12–#10 AWG vinyl butt splices (Cat. No. 2RC-10X) (25) #18–#14 AWG vinyl butt splices (Cat. No. 2RB-14X) (20) #12–#10 AWG vinyl fork terminals (Cat. No. 10RC-10F) (25) #18–#14 AWG vinyl fork terminals (Cat. No. 14RB-10F) Cat. No. STA-ORG Description Sta-Kon® Sta-OrgTM Terminal and Splice Organizer Kit w w w. t n b. c a Pkg. Qty. 1 B39 Sta-Kon ® Termination Products Installing Kits Terminal Kits For residential or light commercial installations we recommend this proven assortment of popular Sta-Kon® vinyl terminals. This kit includes a WT112M crimping tool. Cat. No. Description SK-CLASSIQUE Terminal Kit Pkg. Qty. 1 STAKIT Installing Kit Perfect for residential or light commercial installations! • • • Assortment of popular Sta-Kon® vinyl terminals Kit includes a WT112M crimping tool Includes cable ties and wire marker book Cat. No. STAKIT Kit contains 36 2RA18X butt splices for 22 - 16 AWG 36 18RA-8F fork terminals for 22 - 16 AWG 36 18RA-10F fork terminals for 22 - 16 AWG 36 18RA-8 ring terminals for 22 - 16 AWG 36 18RA-10 ring terminals for 22 - 16 AWG 36 RBB217-200 butt splices for 16 - 14 AWG 36 14RB-10F fork terminals for 18 - 14 AWG 36 18RA-250F disconnects for 22 - 18 AWG 36 14RB-8F fork terminals for 18 - 14 AWG 36 14RB-8 ring terminals for 18 - 14 AWG 36 14RB-10 ring terminals for 18 - 14 AWG 25 RCC217-250 butt splices for 12 - 10 AWG 25 10RC-8F fork terminals for 12 - 10 AWG 25 10RC-10 ring terminals for 12 - 10 AWG 20 RC6 wire joints 1 WT112M crimping tool 50 822D wire connectors XTP blue #22-#8 AWG Description Assortment of Sta-Kon® vinyl terminals, splices and disconnects. Includes crimp tool, cable ties and wire book marker Pkg. Qty. 1 Kit contains 100 2RA18X butt splices for 22 - 18 AWG 100 2RB14X butt splices for 18 - 14 AWG 50 2RC10X butt splices for 12 - 10 AWG 50 10RC-10 ring terminals for 12 - 10 AWG 50 10RC-10FL locking fork terminals for 12 - 10 AWG 50 10RC-250F disconnects for 12 - 10 AWG 100 14RB-10 ring terminals for 18 - 14 AWG 100 14RB-8FL locking fork terminals for 18 - 14 AWG 100 14RB-250F disconnects for 18 - 14 AWG 100 18RA-8F fork terminals for 22 - 18 AWG 100 18RA-6FL locking fork terminals for 22 - 18 AWG 100 18RA-250F disconnects for 22 - 18 AWG 1 WM-0-THRU9 wire marker book 1 WT112M crimping tool 100 TY525M Ty-Rap® cable ties (approx. length 7-1/2) Note: All splices, terminals and disconnects are vinyl insulated. B40 w w w. t n b. c a Sta-Kon ® Termination Products Application Tools Recommended Tools The Shure-Stake® mechanism on mechanical ratchet tools and power tools prevents the dies from releasing the terminal until the proper compression has been completed. With this method, an operator achieves a reliable crimp every time. Thomas & Betts tooling techniques correctly match tools, wire size, and terminal to produce optimum mechanical and electrical performance. Plier type if installations are fewer than 20 per day WT112M Plier-Type Tools Used for installation of various Sta-Kon® terminal series Ratchet type if installations are more than 20 per day WT110M WT111M ERG4001 WT112M Power type if installations are more than 200 per day WT161M 12050 WT2000 Cat. No. w w w. t n b. c a Description WT110M A, B, C non-insulated terminals and splices and A, B non-insulated terminals with insulation grip WT111M A, B, C, PT non-insulated terminals and splices; includes cutters WT112M A, B, C non-insulated and RA, RB, RC insulated nylon and vinyl terminals and splices; includes cutters WT161M A, B, C, PT non-insulated terminals and splices; includes plier grip and cutters WT2000 A, B, C, AB, PT, RA, RB, RC insulated and non-insulated terminals and splices; includes wire cutters, bolt cutters and wire stripper Pkg. Qty. 1 B41 Sta-Kon ® Termination Products Application Tools The proper installation procedure for the quality-assured connection! The proper installation of terminals, splices and connectors is very important to the efficient performance of an electrical system. The properly installed connector will enable good conductivity through the termination. Certain basic requirements must be met to make a good termination. • Strip the insulation carefully to avoid nicking or cutting conductor strands • Strip the insulation to the proper length so the conductors can be inserted fully into the connector barrel; the wire/cable should be visible in the inspection hole of the lug A poor termination results in a high-resistance connection. A poor connector installation may cause damage or failure of an entire system. Installation Procedure 1. Strip the insulation carefully to avoid nicking or cutting conductor strands. 2. Strip the insulation to the proper length so the conductors can be inserted fully into the connector barrel; the wire/cable should be visible in the inspection hole of the lug. 3. Train the wires to eliminate fanning of strands. 4. Open handles fully. 5. Insert terminal in proper die nest and locate it as shown on the right. When crimping a butt splice, position in proper die nest with window facing indentor. 6. Close handles slightly to secure terminal. Do not deform terminal. 7. Insert properly stripped wire into terminal. 8. Complete crimp by closing handles. strippedwire wire stripped stripping stripping length length indentor indentor terminal terminal nest rest orient orienttongue tongue as as shown shown Shure-Stake® tools are matched to terminals ERG4001 Safety Warning: Keep fingers and hands away from mechanism during crimp function. B42 w w w. t n b. c a Sta-Kon ® Termination Products Application Tools Redesigned family of termination tools sets a new standard for manual crimping tools! The most comfortable crimp available from a manual compression tool! Colour-coded die nests (left and right side) provided for proper crimping of insulated terminals Shure-Stake® mechanism ensures a proper crimp every time Crimp-Assist™ foot provides stability when work surface leverage is needed to crimp larger connectors TM Sta-Kon® Comfort Crimp Compression Tools previously set the standard for manual crimp tools. Now, Thomas & Betts engineers have made a great line of tools even better with the newly redesigned Sta-Kon® Comfort Crimp Compression Tools. We kept all the performance features that made the tools industry leaders such as the Shure-Stake® mechanism and interchangeable dies with colour-coded die nests, and focused on creating the best possible user experience in terms of comfort and reduction of strain. TM Ergonomic handles position the user’s hands correctly to minimize the risk of strain, and soft, over-molded grips cushion fingers and palm for user comfort. A new Crimp-Assist foot stabilizes the tool when the user needs to place it on a work surface for leverage to crimp larger connectors. Best of all, the redesigned Comfort Crimp tools require 25% less handle force to complete the crimp cycle than the previous generation — and up to 75% less handle force than competing tools! TM Ergonomically advanced, soft, over-molded handle grips reduce strain and enhance user comfort TM Requiring the lowest handle force of any tool in its class, the new Comfort Crimp family provides maximum comfort to installers, without sacrificing the durability or performance associated with Thomas & Betts tools. TM Requires the lowest handle force of any tooling its class — 25% less than the previous generation of Comfort Crimp tools TM • • • • • • • • Perfect for OEM, MRO and field use UL Listed for use with Sta-Kon® connectors Shure-Stake® mechanism ensures a complete crimp cycle before release for a proper crimp every time Colour-coded die nests for easy matching with Sta-Kon® insulated terminals Creates integrity dots for quick verification of proper crimp Advanced manufacturing methods for improved durability and tool life Lanyard hole in handle for easy tethering to workstation Calibration service available through T&B Tool Services ERG4002 ERG4007 ERG4008 ERG4004 ERG4005 w w w. t n b. c a Cat. No. For use with STA-KON® Series ERG4001 RA, RB, RC nylon & vinyl terminals, splices & disconnects ERG4002 A, B, C non-insulated terminals, splices, disconnects ERG4004 A, B and C flag terminals B, C, D, E non-insulated terminals, splices, ERG4005 (D & E tubular only) ERG4006 RA, RB disconnects and RZ terminals ERG4007 RD & RE insulated terminals (tubular only) ERG4008 Non-insulated terminals #8–1/0 AWG (tubular only) Note: Contact Tool Services for gauging Pkg. Qty. 1 B43 Sta-Kon ® Termination Products Application Tools WT1377 Ratchet Hand Tool Correct compression every time — the Shure-Stake® mechanism principle prevents opening of the handles until full staking action is completed. Installs self-insulated and non-insulated Sta-Kon® terminal series in the #26–#10 AWG wire range. WT2130A Ratchet Hand Tool Cat. No. For use with STA-KON® Series WT1377 NW ring terminals Cat. No. For use with STA-KON® Series Pkg. Qty. 1 ERG4006 Hand Tool Cat. No. For use with STA-KON® Series RZ terminals/splices ERG4006 RA, RB insulated disconnects B44 RC, RBC and RD insulated terminals, RC6, RP7 wire joints Pkg. Qty. 1 WT3185 Ratchet Hand Tool Pkg. Qty. 1 Cat. No. For use with STA-KON® Series WT3185 For #8 AWG to 250 kcmil non-insulated Sta-Kon® Terminals Pkg. Qty. 1 Note: For gauging information, contact Tool Services ERG4255 Ratchet Hand Tool Cat. No. For use with STA-KON® Series RA, RB, RC heat-shrinkable nylon-insulated ERG4255 terminals, butt splices, and disconnects WT2130A WT129 Flag Terminal Type Hand Tool Pkg. Qty. 1 Cat. No. For use with STA-KON® Series WT129 D, E, F & G non-insulated flag terminals Pkg. Qty. 1 w w w. t n b. c a Sta-Kon ® Termination Products Application Tools TBM6 & TBM6S Toggle-Type Hand Tools Sta-Kon® ERG1-WS Wire Stripping/Cutting Tool Installing Dies for Non-Insulated Code and Aircraft Sta-Kon® Terminals Integral wire cutter lets user cut and strip with the same tool! • • Interchangeable cassettes enable the user to strip a wide range of insulations without having to change tools Tool automatically strips wire to preset length Cat. No. Nest Indentor Stationary Movable Die Die 11803 11805 11806 11802 11807 11808 11809 11810 11811 Term. Size D, E (Tubular) E (Brazed), F (Tubular) F (Brazed), G H J K L M Installing Dies for Nylon-Insulated Sta-Kon® Terminals TBM6 & TM6S Tools “V” Blade Cassette Die Set Cat. No. Cat. No. ERG1-WS VBC-1 Description Ergonomic Wire Stripping Tool Replacement “V” Blade Cassette Pkg. Qty. 1 ERG1-WS Wire Stripping/Cutting Tool is shipped with one Straight Blade Cassette (SBC-1). “V” Blade Cassettes sold separately. WT115A Toggle-Type Hand Tool TBM6 11821 11822 11823 11824 11825 11826 11827 11828 11829 Term. Size RD (Tubular) RD (Brazed Seam) RE (Tubular) RF RG RH RJ RK RL RM Cat. No. For use with STA-KON® Series TBM6 D through M, RD through RM TBM6S D through M, RD through RM with Shure-Stake® Dies not included. Note: These tools can also be used to crimp Blackburn® Lugs and Splices. Cat. No. For use with STA-KON® Series WT115A D, E, F & G non-insulated terminals w w w. t n b. c a Pkg. Qty. 1 Pkg. Qty. 1 B45 Sta-Kon ® Termination Products Application Tools Shure-Stake® Auto-Feed Tool Safe, fast, high-volume crimping machine! • • • • • • Shure-Stake® mechanism Fully guarded foot pedal Clear plastic safety guard over die area Dies colour-coded to terminals #26–#10 AWG wire range Installs insulated and non-insulated terminals and disconnects INSTALLING DIES FOR 12050 Die Cat. No. 12051 12054* 12061 12052 12055* 12062 12056 12057 12058 12059 12060 Sta-kon® Terminal Type RA — Nylon RA — Vinyl RA — Disconnect RB — Nylon RB — Vinyl RB — Disconnect RC — Nylon and Vinyl Insulated A — Non-Insulated B — Non-Insulated C — Non-Insulated C — Disconnect, Non-Insul. AWG Wire Size Pkg. Qty. Cat. No. 12050 22–18 16–14 1 Description Pkg. Qty. Compact, pneumatically operated unit for crimping tape-mounted 1 Sta-Kon® terminals; equipped with a Shure-Stake® mechanism, which ensures a full compression each time Space Requirement: 30 in. W x 20 in. H x 20 in. D Weight: 55 lb. Air Pressure: 90–125 psi input air supply 12–10 22–18 16–14 12–10 * Can also be used on nylon B46 w w w. t n b. c a Sta-Kon ® Termination Products Application Tools Battery-Powered Crimping Tool — BAT22-6 1-1/2 tons of grip that weighs less than three pounds! T&B’s newest battery-powered tool is fast and portable for making high-volume and difficult-to-reach terminal installations in a snap. The Sta-Kon® BAT22-6 delivers 1.5 tons of crimping force with an easy, pushbutton trigger. The lightweight, ergonomic design minimizes the risk of repetitive motion injuries that can occur with traditional hand crimping tools. And at less than three pounds, one-hand operation is easy while still packing enough power to crimp up to #6 AWG terminals in seconds. • • • • • • • • • Interchangeable dies can be quickly changed to crimp non-insulated and insulated terminals up to #6 AWG Dies are the same as our hand tools — crimps will be exactly the same between Sta-Kon® hand tools such as our ERG4001 and the BAT22-6 360° rotating head gives the user the added flexibility when crimping hard-to-reach connections Short cycle time equates to crimping times of less than two seconds Quick, lightweight, and maneuverable NiCd battery operation provides long-lasting battery life to complete up to 150 crimps on a single charge Extra battery and charger are included with the tool, ensuring round-the-clock operation Battery charger provides full battery life in under an hour Linear crimping motion gives a symmetric, high-quality crimp every time Easy to rotate with your wrist — delivers fast and effective crimping power Uses the exact dies of the Comfort Crimp™ line of ergonomic tools for Sta-Kon® and Dragon Tooth™ terminals Included Accessories • • • Sturdy, plastic carrying case for portability Two 9.6V NiCd batteries and battery charger Sturdy tray for convenient storage of crimp dies Cat. No. Description BAT22-6 Battery Crimping Tool, 1.5 Ton with 120-VAC Charger Crimp Dies* DIE2001 Insulated #22–#10 AWG Sta-Kon® Terminals DIE2002 Non-Insulated #22–#10 AWG Sta-Kon® Terminals Non-Insulated #16–#14/#12–#10/#8–#6 Sta-Kon® Terminals DIE2005 (Tubular Only) DIE2007 Insulated #8–#6 AWG Sta-Kon® Terminals (Tubular Only) *Dies sold separately. Note: Battery-powered tools BPI42300CR, BPLT6BSCR and BPLT62BSCR can also be used to crimp non-insulated Sta-Kon® terminals. Pkg. Qty. 1 Cat. No. PAIR22-6 Crimp Dies* DIE2001 DIE2002 DIE2005 DIE2007 Pkg. Qty. 1 1 PAIR22-6 Air Crimp Tool Heavy-duty portable tool • • • • • 1.25 tons output force at 100 psi Crimps #22–#6 AWG terminals Installs Sta-Kon® terminals as well as ferrules and Dragon Tooth™ connectors Interchangeable dies Open yoke enables easy access to insert and remove terminals for crimping w w w. t n b. c a Description Open yoke, hand actuated Insulated #22–#10 AWG Sta-Kon® Terminals Non-Insulated #22–#10 AWG Sta-Kon® Terminals Non-Insulated #16–#10/#8–#6 Sta-Kon® Terminals (Tubular Only) Insulated #8–#6 AWG Sta-Kon® Terminals (Tubular Only) 1 * Dies sold separately. Note: The dies for the BAIR22-6, PAIR22-6 and BAT22-6 are interchangeable. Note: Battery-powered tools BPI42300CR, BPLT6BSCR and BPLT62BSCR can also be used to crimp non-insulated Sta-Kon® terminals. B47 Sta-Kon ® Termination Products Application Tools BAIR22-6 Bench-Mounted Air Tool Crimps #22–#6 AWG terminals! • • • • • • • 1.8 tons output force at 100 psi Bench-mounted heavy-duty air tool Short cycle time Shure-Stake® mechanism Foot actuated Accepts T&B standard hand tool dies Installs Sta-Kon® and Spec-Kon™ terminals as well as ferrules and Dragon Tooth™ connectors Cat. No. BAIR22-6 Crimp Dies* DIE2001 DIE2002 DIE2005 DIE2007 Description Pkg. Qty. Heavy-duty, high-speed production tool installs a wide range of Sta-Kon® terminals, from #26–#6 gauge; uses the DIE2000 Series dies 1 for both non-insulated and insulated terminals; supplied complete with foot pedal, air hose/air lubricator Insulated #22–#10 AWG Sta-Kon® Terminals Non-Insulated #22–#10 AWG Sta-Kon® Terminals Non-Insulated #16–#10/#8–#6 Sta-Kon® Terminals (Tubular Only) Insulated #8–#6 AWG Sta-Kon® Terminals (Tubular Only) 1 * Dies sold separately. Note: The dies for the BAIR22-6, PAIR22-6 and BAT22-6 are interchangeable. Note: Battery-powered tools BPI42300CR, BPLT6BSCR and BPLT62BSCR can also be used to crimp non-insulated Sta-Kon® terminals. Air-Operated Bench-Mounted Tool Crimps #8 AWG–250 kcmil! Convenience and Economy The tool accepts a full range of interchangeable dies, the same as used in the TBM6 or TBM6S tools. To install the dies, simply pull the spring-loaded pin and remove the indentor die. Then, flex the retaining spring and remove the die nest. Shure-Stake® Mechanism Means Quality Connections The Shure-Stake® mechanism senses inlet air pressure, and if insufficient, is designed to prevent the tool from cycling. Thus you avoid “undercrimping.” An 85–90-psi air pressure source is required. Safety Features Increase Productivity, Reduce Downtime Safety features include a guard over the die area, an air shutdown switch activated by a slight push with the finger and a foot pedal that’s enclosed to prevent accidental tool operation. In addition, the tool may be bench-mounted for stability and control. For convenience when crimping large size terminals on heavy wire, the head assembly may overhang the workbench. Cat. No. 25000 Description This compact heavy-duty air tool installs nylon insulated Sta-Kon® terminals on wire sizes from #8 AWG to 250 kcmil; non-insulated styles are also installed just as quickly and dependably; heavy-duty air tool installs non-insulated and insulated Sta-Kon® terminals from #8 AWG to 250 kcmil Pkg. Qty. 1 Note: This tool uses the same dies as the TBM6 and TBM6S hand tools on page B45. B48 w w w. t n b. c a Sta-Kon ® Termination Products Application Tools 12-Ton Crimping Tool (Military Spec. MS25441-1) 12-Ton Hydraulic Head Installs insulated and non-insulated Sta-Kon® Terminals! Military listed and 12 tons of crimping power! Cat. No. 13400 Description 12-ton crimping tool supplied with adapter TBM12D-AR is used for installing both insulated and non-insulated Sta-Kon® terminals #8 AWG to 250 kcmil (dies ordered separately) Pkg. Qty. Cat. No. 1 13642M Description Hydraulic-operated 12-ton tool installs #8 AWG through 250 kcmil Sta-Kon® terminals (dies ordered separately) Cat. No. For Brazed Seam — 11733 — 11734 — 11735 — — — — — — INSTALLING DIES FOR INSULATED STA-KON® TERMINALS TO FIT 13642M (MILITARY LISTED) Die Cat. No. 21707M 21708M 21709M 21710M 21711M 21712M 21713M 21714M 21715M Sta-Kon® Size RD RE RF RG RH RJ RK RL RM Wire Size 8 6 4 2–1 1/0 2/0 3/0 4/0 250 kcmil Sta-Kon® Size Wire Size Hex Die Code D D E E F F G H J K L M 8 8 6 6 4 4 2–1 1/0 2/0 3/0 4/0 250 kcmil 21 24 24 29 29 33 37 42 45 50 54 62 Nest Cat. No. 13643 13644 13645 1 Die Cat. No. 11781M 11782M 11783M 11784M 11785M 11786M 11787M 11788M 11789M Sta-Kon® Size D E F G H J K L M Wire Size 8 6AN 4AN 2AN 1AN 1/0AN 2/0AN 3/0AN 4/0AN Indent. Sta-Kon® Cat. No. Size D 13650 E F Wire Size 8 6 4 Pkg. Qty. 1 INDENT STYLE DIES FOR STA-KON® TUBULAR NON-INSULATED TERMINALS TO FIT 13642M AND 13400 Nest Cat. No. 13654 13655 13656 13657 13658 13659 HEX DIES FOR NON-INSULATED STA-KON® TERMINALS TO FIT 13642M (MILITARY LISTED) Pkg. Qty. 1 INDENT STYLE DIES FOR STA-KON® BRAZED SEAM NON-INSULATED TERMINALS TO FIT 13642M AND 13400 HEX DIES FOR NON-INSULATED STA-KON® TERMINALS TO FIT 13642M AND 13400 For Tubular Term 11732 — 11733 — 11734 — 11736 11737 11738 11739 11740 11771 Pkg. Qty. Indent. Sta-Kon® Wire Cat. No. Size Size G 2–1 H 1/0 J 2/0 13650 K 3/0 L 4/0 M 250 kcmil Pkg. Qty. 1 INDENT STYLE DIES FOR FLAG TYPE STA-KON® TERMINALS — USE WITH 13642M AND 13400 Pkg. Qty. 1 Nest Cat. No. 21733 21734 21735 21736 21737 21738 21739** 21740** 21741** Indent. Sta-Kon® Cat. No. Size D 21731 E F G H J 21732 K L M Wire Size 8 6 4 2 1 1/0 2/0 3/0 4/0 Pkg. Qty. 1 ** Cat. Nos. 21739, 21740 and 21741 dies must be left in 13642M head with 21732 indentor when gauging w w w. t n b. c a B49 Sta-Kon ® Termination Products Application Tools 13600 Electric Hydraulic Pump • • • Designed for use with singleacting cylinders and tools rated for 10,000-psi operation Supplied with metal carrying case 13620 hand switch and 13619 hydraulic hose, both sold separately, required for operation Specifications • • • • • Motor: 1⁄2 hp, 115V 50–60 Hz, 10 amps Pumping Capacity: 170 cu. in./min. at 100 psi 32 cu. in./min. at 1,000 psi 25 cu. in./min. at 5,000 psi 18 cu. in./min. at 10,000 psi Reservoir Volume: 104 cu. in. (0.45 gal.) Basic Pump Dimension: 6 in. x 8 in. x 16 in. Weight: 25 lb. Cat. No. 13600 Description Pkg. Qty. Electric Hydraulic Pump — hand or foot switch and nonmetallic hose (sold separately) required for operation 1 13610A Electric Hydraulic Pump with Shure-Stake® Control • • • Shure-Stake® control mechanism requires 9,800-psi pump pressure before recycling to prevent under-crimping Designed for use with single-acting cylinders and tools rated for 10,000-psi operation Supplied with metal carrying case Specifications • • B50 Motor Rating: 1/2 hp, 115V, 50–60 Hz, 12.5 amps Pumping Capacity: 170 cu. in./min. at 100 psi 32 cu. in./min. at 1,000 psi 25 cu. in./min. at 5,000 psi 18 cu. in./min. at 10,000 psi • • • Reservoir Volume: 104 cu. in. (0.45 gal.) Basic Pump Dimension: 8-1/2 in. x 10-1/2 in. x 16 in. Weight: 35 lb. Cat. No. Description Pkg. Qty. 13610A Electric Hydraulic Pump with Shure-Stake® control — hand or foot switch and nonmetallic hose (sold separately) required for operation 1 w w w. t n b. c a Sta-Kon ® Termination Products Application Tools 13810 Heavy-Duty Electric Hydraulic Pump with Shure-Stake® Control • • • • Designed for perfect crimps every time in heavy-duty OEM applications Heavy-duty OEM two-stage pump with high flow rate Shure-Stake® control mechanism requires 9,800-psi pump pressure before recyling to prevent under-crimping Requires hand or foot control (sold separately) Specifications • • Motor Rating: 1-1⁄2 hp, 115V, 60 Hz, 23 amps Pumping Capacity: 235 cu.in./min. at 200 psi 6 cu.in./min. at 8,000 psi Cat. No. • • • Reservoir Volume: 462 cu.in./2 gal. Dimensions (L x W x H): 10-3⁄4" x 15" x 20-3⁄4" Weight: 60 lb. Description Pkg. Qty. Heavy-duty electric hydraulic pump with Shure-Stake control — hand or foot switch and nonmetallic hose (sold separately) required for operation ® 13810 1 Accessories for the pumps on these pages Cat. No. Description You may also need…for 13600 13620 Hand Switch 13589A Foot Switch 13619 10-ft. Nonmetallic Hose 13618 20-ft. Nonmetallic Hose 13600S “Sled” type stand for 13600 pump You may also need…for 13610A & 13810 13611 Hand Switch 13612 Foot Switch 13619 10-ft. Nonmetallic Hose w w w. t n b. c a Pkg. Qty. 1 1 B51 Sta-Kon ® Termination Products Die Selection Chart Critical information for determining the products you need! Terminal Type Nylon Terminals Nylon Butt Splices Nylon Parallel Splices All Nylon Disconnects (except .110 size) Heat-Shrinkable Terminals, Splices, Disconnects Vinyl Terminals and Splices Bare Terminals and Splices Wire Joints Hi-Temp Terminals and Splices Insulation Grip .110 Disconnects Flag Terminals Tefzel® Terminals and Splices Vinyl Disconnects Bare Disconnects Terminal Series Pliers Ergonomic Ratchet Hand Tools Ratchet Hand Tools WT110M WT111M WT112M WT161M WT2000 ERG4001 ERG4002 ERG4004 ERG4005 ERG4006 ERG4255 WT1377 RZ • RA, RAX • • • RB • • • RBC, RC • • • RA • • • RB • • • RC • • • RAA • RBB • RCC • RA • • • RB • • • RC • • • RAS • RBS • RCS • RA, RAA • • • RB, RBB • • • RC, RCC, RBC • • • A, AA • • • • • • B, BB • • • • • • • C, CC • • • • • • • RB • • • RC • • RP • • PT • • NW-Rings • NW-Splices • A • B • A, B • • • RA, RB • AB • C • RAT, RAAT • • RBT, RBBT • • RCT, RCCT • • RA • • • RB • • • RC • • • A • • • • • • B • • • • • • • C • • • • • • • WT145A • • • Tefzel® is a registered trademark of DuPont B52 w w w. t n b. c a Sta-Kon ® Termination Products Die Selection Chart Critical information for determining the products you need! Terminal Type Terminal Series Ratchet Hand BAT22-6 BAIR22-6 12050 Mylar Tape Auto Tool Tools (cont.) PAIR22-6 WT145C WT2130A DIE2001 DIE2002 DIE2005 DIE2009 12051 12052 12054 12055 12056 12057 12058 12059 12060 RZ RA, RAX RB RBC, RC RA Nylon Butt Splices RB RC RAA Nylon Parallel Splice RBB RCC RA All Nylon Disconnects RB (except .110 size) RC RAS Heat Shrinkable Terminals, Splices, RBS Disconnects RCS RA, RAA Vinyl Terminals and RB, RBB Splices RC, RCC, RBC A, AA Bare Terminals and B, BB Splices C, CC RB RC Wire Joints RP PT NW-Rings Hi-Temp Terminals and Splices NW-Splices A Insulation Grip B A, B .110 Disconnects RA, RB AB Flag Terminals C RAT, RAAT ® Tefzel Terminals RBT, RBBT and Splices RCT, RCCT RA Vinyl Disconnects RB RC A Bare Disconnects B C Nylon Terminals • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Tefzel® is a registered trademark of DuPont w w w. t n b. c a B53 Sta-Kon ® Termination Products Die Selection Chart Select the die numbers you need! Terminal Description Non-Insulated Terminals and Splices Nylon Insulated Terminals and Splices Non-Insulated Flag Terminals Series D D D D E E E E F F F G G H H H J J K K L L M M RD RD RE RE RF RF RG RH RJ RK RL RM D E F G H J K L M Type Tubular Tubular Tubular Brazed Tubular Tubular Tubular Brazed Tubular Tubular Brazed Tubular Tubular Tubular Tubular Tubular Tubular Tubular Tubular Tubular Tubular Tubular Tubular Tubular Tubular Brazed & Tubular Tubular Brazed Tubular Brazed Tubular Tubular Tubular Tubular Tubular Tubular — — — — — — — — — Hand Tool with dies ERG4005 ERG4008 WT3185/WT115A WT3185/WT115A ERG4005 ERG4008 WT3185/WT115A WT3185/WT115A ERG4008 WT3185/WT115A WT3185/WT115A ERG4008 WT3185/WT115A ERG4008 WT3185 WT3185 WT3185 WT3185 — — — — — — ERG4007 — ERG4007 — — — — — — — — — WT129 WT129 WT129 WT129 — — — — — TBM6 Toggle Hand Tool TBM6S Toggle Hand Tool Die Cat. Nos. Nest (Stationary) Indentor (Movable) 11803 11802 11803 11802 11803 11802 11803 11802 11803 11802 11803 11802 11803 11802 11804 11802 11805 11802 11805 11802 11806 11802 11806 11802 11806 11802 11807 11802 11807 11802 11807 11802 11808 11802 11808 11802 11809 11802 11809 11802 11810 11802 11810 11802 11811 11802 11811 11802 11821 (Set) 11822 (Set) 11822 (Set) 11823 (Set) 11823 (Set) 11824 (Set) 11824 (Set) 11825 (Set) 11826 (Set) 11827 (Set) 11828 (Set) 11829 (Set) — — — — — — — — — — — — — — — — — — BPI42300CR, BPLT6BSCR and BPLT62BSCR Crimp Tools Hex Dies Die Code — — — — TBM6221 21 TBM6224 24 — — — — TBM6224 24 TBM6229 29 — — TBM6229 29 TBM6233 33 — — TBM6237 37 — — — — TBM6242 42 — — TBM6245 45 — — TBM6250 50 — 50 TBM6254 54 — 54 TBM6262 62 13642M (MS25441-1) and 13400 Hydraulic Tool Hex Dies Nest Indentor 11781M* 13651 13650** 11781M* 13651 13650** 11732 13651 13650** 11733 13643 13650** 11782M 13652 13650** 11782M 13652 13650** 11733* 13652 13650** 11734 13644 13650** 11783 13653 13650** 11734* 13653 13650** 11735 13645 13650** 11784M* 13654 13650** 11736 13654 13650** 11785M* 13655 13650** 11785M* 13655 13650** 11737 13655 13650** 11786M* 13656 13650** 11738 13656 13650** 11787M* 13657 13650** 11739 13657 13650** 11788M* 13658 13650** 11740 13658 13650** 11789M* 13659 13650** 11771 13659 13650** 21707M* (Set) 21708M* (Set) 21708M* (Set) 21709M* (Set) 21709M* (Set) 21710M* (Set) 21710M* (Set) 21711M* (Set) 21712M* (Set) 21713M* (Set) 21714M* (Set) 21715M* (Set) — 21733 21731 — 21734 21731 — 21735 21731 — 21736 21732 — 21737 21732 — 21738 21732 — 21739 21732 — 21740 21732 — 21741 21732 * Indicates military listed die. ** To order the military version, suffix the indentor catalogue number with an “M” (13650M). Nest catalog number does not change. STUD SIZE AND CLEARANCE HOLE CHART Stud Size Min. hole diam. — in. Min. hole diam. — mm B54 2 .92 2.337 4 .116 2.946 6 .143 3.632 8 .169 4.292 10 .196 4.978 1/4 .262 6.655 5/16 .323 8.204 3/8 .388 9.855 7/16 .453 11.506 1/2 .516 13.106 5/8 .650 16.510 3/4 .775 19.685 w w w. t n b. c a Sta-Kon ® Termination Products Wire Guide Table Wire Strip Length Chart AWG or AN 22 Wire Size 22 22 AN-22* Navy Shipboard† Wire Strip Length Terminal Series Non-Insulated A B C, BC Vinyl Insulated — RA Add 1⁄16" for RB Funnel Entry Type RC, RBC Nylon Insulated RA and Tefzel® RB Insulated RC, RBC Nylon Insulated RD and Tefzel® RE Insulated when RF using Aircraft RG and Code Wire RH RJ RK RL RM Non-Insulated, D when using E Aircraft and F Code Wire G H J K L M Recommend Wire Strip Length “A” Standard Terminals 1/4 1/4 5/16 1/4 1/4 11/32 7/32 7/32 5/16 17/32 17/32 9/16 11/16 11/16 3/4 7/8 7/8 1 15/32 15/32 1/2 41/64 43/64 47/64 55/64 55/64 59/64 Cir. Mil. Area Dia. (in.) Dia. (mm) 1 7 7 21 0.025 0.010 ** 0.005 642 703 704 525 0.025 0.030 0.032 0.028 0.635 0.762 0.813 0.711 1 7 10 19 26 7 7 10 26 0.032 0.012 0.010 0.007 0.006 ** 0.013 0.010 0.006 1,022 1,024 1,005 1,022 1,034 1,119 1,119 1,005 1,034 0.032 0.036 0.040 0.037 0.039 0.040 0.038 0.038 0.042 0.813 0.914 1.016 0.940 0.991 1.016 0.965 0.965 1.067 1 7 16 19 41 7 0.040 0.016 0.010 0.009 0.006 0.016 1,624 1,624 1,608 1,624 1,630 1,779 0.040 0.049 0.049 0.046 0.049 0.048 1.016 1.245 1.245 1.168 1.245 1.219 21⁄2 (19) 21⁄2 (26) 1 7 19 26 65 19 26 0.051 0.019 0.012 0.010 0.006 0.011 0.010 2,583 2,583 2,601 2,613 2,580 2,407 2,613 0.051 0.058 0.058 0.059 0.058 0.061 0.061 1.295 1.473 1.473 1.499 1.473 1.549 1.549 3 (7) 3 (19) 4 (1) 4 (7) 4 (19) 4 (41) 1 7 19 37 14 104 19 7 19 1 7 19 41 0.064 0.024 0.015 0.011 0.009 0.006 ** 0.020 0.013 0.064 0.025 0.014 0.010 4,107 4,107 4,107 4,107 4,157 4,128 3,830 2,828 3,036 4,107 4,497 3,828 4,121 0.064 0.073 0.074 0.074 0.083 0.074 0.076 0.060 0.063 0.064 0.076 0.072 0.077 1.626 1.854 1.880 1.880 2.108 1.880 1.930 1.524 1.600 1.626 1.930 1.829 1.956 6 (19) 6 (7) 6 (65) 1 7 19 37 49 65 104 165 19 7 65 0.081 0.031 0.019 0.013 0.012 0.010 0.008 0.006 0.018 0.031 0.010 6,530 6,530 6,530 6,530 6,593 6,533 6,574 6,559 6,088 6,512 6,533 0.081 0.092 0.093 0.093 0.104 0.093 0.094 0.095 0.096 0.092 0.097 2.057 2.337 2.362 2.362 2.642 2.362 2.388 2.413 2.438 2.337 2.964 9 (7) 9 (37) 9 (90) 1 7 19 37 49 104 37 7 37 90 0.102 0.039 0.023 0.017 0.015 0.010 ** 0.036 0.016 0.010 10,380 10,380 10.380 10,443 10,445 10,452 10,380 9,016 9,402 9,045 0.102 0.116 0.117 0.117 0.131 0.116 0.117 0.108 0.109 0.120 2.591 2.946 2.972 2.972 2.327 2.946 2.972 2.743 2.769 3.048 3⁄5 (1) 3⁄5 (7) Tefzel® is a registered trademark of DuPont 1 (1) 1 (7) 1 (10) 1 (26) 18 Wire Size 18 18 18 18 18 AN-18* 16 Wire Size 16 16 16 16 16 AN-16* 11⁄2 (1) 11⁄2 (7) 11⁄2 (16) 11⁄2 (41) 2 (7) 21⁄2 (1) 14 Wire Size 14 14 14 14 14 14 AN-14* 12 Wire Size 12 12 12 12 12 12 12 12 AN-12* 10 Wire Size 10 10 10 10 10 10 AN-10* * MIL-W-5086. w w w. t n b. c a Whole Conductor Dia. (in.) 1⁄2 (21) 20 Wire Size 20 20 20 20 20 AN-20* Individual Strands No. ** Strand diameter not specified. † MIL-E-16366 A. B55 Sta-Kon ® Termination Products Wire Guide Table AWG or AN Individual Strands Whole Conductor Navy Shipboard† No. Dia. (in.) Cir. Mil. Area Dia. (in.) Dia. (mm) 14 (7) 7 7 0.043 0.045 13,090 14,340 0.130 0.136 3.302 3.454 7 19 37 0.049 0.030 0.021 16,510 16,510 16,510 0.146 0.148 0.148 3.712 3.763 3.763 1 7 140 0.144 0.045 0.010 20,820 14,340 14,070 0.144 0.136 0.145 3.662 3.454 3.787 7 19 37 49 661 0.061 0.037 0.027 0.023 0.006 25,250 26,250 26,250 26,146 26,274 0.184 0.186 0.186 0.208 0.259 4.672 4.722 4.722 5.283 6.579 1 7x7 7 19x12 7x7 0.181 0.020 0.057 0.010 0.023 33,100 19,800 22,800 22,190 26,250 0.181 0.180 0.171 0.190 0.210 4.595 4.570 4.345 4.830 5.330 7 19 37 0.077 0.047 0.034 41,740 41,740 41,740 0.232 0.235 0.235 5.891 5.967 5.967 30 (304) 33 (336) 40 (19) 42 (49) 42 (209) 50 (19) 1 19x16 7x48 19 7x7 19x11 19 0.229 0.010 0.010 0.045 0.029 0.014 0.051 52,630 30,550 33,370 38,910 41,740 42,110 49,080 0.229 0.220 0.235 0.226 0.260 0.260 0.254 5.819 5.590 5.967 5.742 6.600 6.600 6.452 53 (532) 60 (37) 60 (304) 66 (133) 75 (37) 7 19 37 49 133 663 19x28 37 19x16 19x7 37 0.097 0.059 0.042 0.037 0.022 ** 0.010 0.040 0.014 0.022 0.045 66,370 66,370 66,370 66,356 66,140 66,832 53,470 60,090 61,260 66,370 75,780 0.292 0.296 0.297 0.331 0.335 0.345 0.304 0.282 0.310 0.330 0.317 7.421 7.522 7.548 8.405 8.507 8.767 7.772 7.161 7.870 8.380 8.048 83 (418) 84 (2,107) 7 19 37 61 133 259 812 19x22 2107 0.109 0.066 0.048 0.037 0.025 0.018 ** 0.014 ** 83,690 83,690 83,690 83,690 83,690 83,916 81,807 84,230 83,690 0.328 0.332 0.333 0.333 0.377 0.378 0.384 0.380 0.410 8.333 8.431 8.456 8.456 9.578 9.603 9.752 9.650 10.41 9 Wire Size 9 8 Wire Size 8 8 8 7 Wire Size 7 14 (7) 14 (140) 6 Wire Size 6 6 6 6 6 5 Wire Size 5 20 (49) 23 (7) 23 (228) 26 (49) 4 Wire Size 4 4 4 3 Wire Size 3 2 Wire Size 2 2 2 2 2 AN-2* 1 Wire Size 1 1 1 1 1 1 AN-1* * MIL-W-5086. ** Strand diameter not specified. †MIL-E-16366 A B56 w w w. t n b. c a Sta-Kon ® Termination Products Wire Guide Table AWG or AN Navy Shipboard† 1/0 Wire Size 1/0 1/0 1/0 1/0 1/0 1/0 AN-0* Individual Strands No. Dia. (in.) Cir. Mil. Area Whole Conductor Dia. (in.) Dia. (mm) 7 19 37 61 133 259 1,033 61 37x7 0.123 0.075 0.053 0.042 0.028 0.020 ** 0.040 ** 105,500 105,500 105,500 105,500 105,761 105,672 104,118 99,060 105,500 0.368 0.373 0.374 0.374 0.423 0.424 0.432 0.363 0.410 9.343 9.476 9.502 9.502 10.721 10.772 10.971 9.216 10.410 125 (61) 133 (259) 133 (684) 133 (3,325) 150 (61) 2,646 7 19 37 61 133 259 1,327 61 37x7 19x36 3,325 61 ** 0.138 0.084 0.060 0.047 0.032 0.023 ** 0.045 ** 0.014 ** 0.051 105,500 133,100 133,100 133,100 133,100 132,800 133,462 133,665 124,900 133,100 137,800 133,100 157,600 0.460 0.414 0.419 0.420 0.420 0.474 0.477 0.490 0.407 0.460 0.480 0.520 0.457 11.680 10.512 10.639 10.670 10.670 12.042 12.118 12.450 10.338 11.680 12.190 13.210 11.608 150 (760) 168 (427) 7 19 37 61 133 259 4,227 19x40 61x7 0.155 0.094 0.067 0.052 0.036 0.026 0.006 0.014 ** 167,800 167,800 167,800 167,800 167,607 167,402 168,023 153,100 167,800 0.464 0.470 0.471 0.472 0.533 0.536 0.610 0.510 0.520 11.782 11.940 11.965 11.991 13.536 13.612 15.490 12.950 13.210 200 (61) 200 (988) 7 19 37 61 133 259 1,661 61 19x52 0.174 0.106 0.076 0.059 0.040 0.029 ** 0.057 0.014 211,600 211,600 211,600 211,600 211,736 211,845 167,332 198,700 199,100 0.522 0.528 0.529 0.530 0.599 0.601 0.548 0.514 0.580 13.261 13.413 13.439 13.460 15.219 15.265 13.923 13.652 14.730 220 (259) 250 (61) 19 37 61 91 2,104 37x7 61 0.115 2 0.064 0.052 ** 0.029 0.064 250,000 250,000 250,000 250,000 211,954 220,700 250,000 0.574 0.575 0.576 0.576 0.615 0.610 0.577 14.582 14.607 14.632 14.632 15.617 15.490 14.658 100 (61) 105 (259) 2/0 Wire Size 105 (2,646) 2/0 2/0 2/0 2/0 2/0 2/0 AN-00* 3/0 Wire Size 3/0 3/0 3/0 3/0 3/0 3/0 3/0 4/0 Wire Size 4/0 4/0 4/0 4/0 4/0 4/0 AN-000* 250 kcmil Wire Size 250,000 250,000 250,000 250,000 AN-0000* * MIL-W-5086. ** Strand diameter not specified. †MIL-E-16366 A w w w. t n b. c a B57 Sta-Kon ® Termination Products Military Standard Cross Reference MIL-T-7928 MS-25036 -101 -102 -103 -104 -105 -106 -107 -108 -109 -110 -111 -112 -113 -114 -115 -116 -117 -118 -119 -120 -121 -122 -123 -124 -125 -126 -127 -128 -129 -130 -131 -132 -133 -135 -136 -137 -138 -139 -140 -141 -142 -143 -144 -145 -146 -147 -148 -149 -150 -151 -152 -153 -154 -155 -156 -157 -158 B58 Cat. No. T&B Class 1 & 2 RA333 RA853 RA873 RA723 RA733 RB1333 RB853 RB873 RB723 RB733 RC333 RC363 RC703 RC733 RD10361 RD10711 RD10721 RD10731 RE10261 RE10711 RE10721 RE10731 RF10711 RF10721 RF10731 RG9711 RG9731 RG9751 RH9711 RH9731 RH9751 RJ9711 RJ9731 RK9721 RK9731 RK9751 RL9731 RL9751 RM9731 RM9751 — — — — — — RA323 RA863 RA713 RA753 RB1323 RB863 RB713 RB753 RC863 RC713 RC753 MIL-T-7928 MS-20659 -101 -102 -103 -104 -105 -106 -107 -108 -109 -110 -111 -112 -113 -114 -115 -116 -117 -118 -119 -120 -121 -122 -123 -124 -128 -129 -130 -131 -132 -133 -134 -135 -136 -140 -141 -144 -146 -147 -148 -149 -151 -152 -153 -154 -155 -156 -157 -158 -165 -166 Cat. No. T&B A85G A87G B85G B87G C26 C70 D10361 D10721 E10711 E10731 F10711 F10731 G971 G973 H971 H973 J971 J973 K972 K973 L973 L975 M973 M975 C73 D10731 E10261 E10721 F10721 G975 H975 J975 K975 D10161 D10711 F10261 G926 G972 G974 H972 J972 J974 K971 K974 L972 L974 M972 M974 C33 C75 MIL-T-22909 MS-90485 -8 -6 -4 -2 -1 -01 -02 -03 -04 MIL-T-7928 MS-17143 -1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -19 -20 Cat. No. T&B 11781M 11782M 11783M 11784M 11785M 11786M 11787M 11788M 11789M Cat. No. T&B RA480 RB480 RC480 RA481 RB481 RC481 RA482 RB482 RC482 RA483 RB483 RC483 RA484 RB484 RC484 RA485 RB485 RA486 RB486 MIL-T-7928 MS-21004 -1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 MIL-T-22909 MS-23002 -8 -6 -4 -2 -1 -01 -02 -03 -04 Cat. No. T&B A486 A483 A482 A481 A485 A484 A480 B486 B483 B482 B481 B485 B484 B480 C486 C483 C482 C481 C485 C484 C480 Cat. No. T&B 21707M 21708M 21709M 21710M 21711M 21712M 21713M 21714M 21715M w w w. t n b. c a Sta-Kon ® Termination Products Cross Reference for Packaging CAT. NO. T&B DISTRIBUTOR PACKAGE CAT. NO. T&B BULK PACKAGE CAT. NO. T&B DISTRIBUTOR PACKAGE CAT. NO. T&B BULK PACKAGE CAT. NO. T&B DISTRIBUTOR PACKAGE CAT. NO. T&B BULK PACKAGE CAT. NO. T&B DISTRIBUTOR PACKAGE CAT. NO. T&B BULK PACKAGE 10RC-10 10RC-10F 10RC-10FL 10RC-10FLX 10RC-10FX 10RC-10X 10RC-14 10RC-14F 10RC-14FL 10RC-14X 10RC-250F 10RC-250T 10RC-251T 10RC-2577 10RC-38 10RC-38X 10RC-516 10RC-55PT 10RC-6 10RC-6F 10RC-6FL 10RC-6FLX 10RC-6X 10RC-8 10RC-8F 10RC-8FL 10RC-8FLX 10RC-8X 14RB-10 14RB-10F 14RB-10FL 14RB-10FLX 14RB-10FX 14RB-10X 14RB-14 14RB-14X 14RB-250F 14RB-250T 14RB-251T 14RB-2577 14RB-38 14RB-4 14RB-47PT 14RB-516 14RB-6 14RB-6F 14RB-6FL 14RB-6FLX 14RB-6FX 14RB-6X 14RB-8 14RB-8F 14RB-8FL 14RB-8FLX 14RB-8FX 14RB-8X 14RBC-10 14RBC-12 14RBC-14 14RBC-38 RC367 RC1157 RC2227 RC2227-250 RC1157-250 RC367-250 RC717 RC1167 RC2237 RC717-250 RC257 RC2517 RC25177 RC2573 RC737 RC737-250 RC707 RC55PT RC337 RC1337 RC2207 RC2207-250 RC337-250 RC777 RC1147 RC2217 RC2217-250 RC777-250 RB877 RB1157 RB2257 RB2257-200 RB1157-200 RB877-200 RB717 RB717-200 RB257 RB2517 RB25177 RB2573 RB737 RB1327 RB47PT RB727 RB857 RB647 RB2207 RB2207-200 RB647-200 RB857-200 RB867 RB657 RB2237 RB2237-200 RB657-200 RB867-200 RBC877 RBC757 RBC717 RBC797 14RBC-516 14RBC-6 14RBC-8 14RBD-182 14RBD-18277 14RBD-183 14RBD-18377 18RA-10 18RA-10F 18RA-10FL 18RA-10FLX 18RA-14 18RA-250F 18RA-250T 18RA-251T 18RA-2577 18RA-38 18RA-4 18RA-47PT 18RA-516 18RA-516X 18RA-6 18RA-6F 18RA-6FL 18RA-6FLX 18RA-6FX 18RA-6X 18RA-8 18RA-8F 18RA-8FL 18RA-8FX 18RA-8X 18RAD-182 18RAD-18277 18RAD-183 18RAD-18377 2A-18 2A20 2A22-20 2B-14 2B-16 2B18-16 2C-10 2C-12 2C14-12 2D10-9 2D-8 2E-6 2E8-7 2F-4 2F6-5 2G21 2G4-2 2RA18 2RA18X 2RAA 2RB14 2RB14X 2RBB 2RC10 2RC10X RBC727 RBC857 RBC867 RBD1827 RBD18277 RBD1837 RBD18377 RA877 RA1157 RA2257 RA2257-170 RA717 RA257 RA2517 RA25177 RA2573 RA737 RA77 RA47PT RA727 RA727-170 RA857 RA1167 RA2217 RA2217-170 RA1167-170 RA857-170 RA867 RA1147 RA2247 RA1147-170 RA867-170 RAD1827 RAD18277 RAD1837 RAD18377 AA2 RAA24 A1A BB2 RBB25 B1B CC2-TB RCC26 C1C D1D DD102 EE2 E1E FF2 F1F GG2 G1G RAA21 RAA217-170 RAA23 RBB21 RBB217-200 RBB23 RCC21 RCC217-250 2RCC 2RD8 2RE6 A18-10 A18-10F A18-10FL A18-110F A18-111F A18-12 A18-14 A18-250 A18-250A A18-251T A18-38 A18-516 A18-6 A18-6F A18-6FL A18-8 A18-8F A18-8FL AB14-10A AB14-6A AB14-8A AD18-182 AD18-183 B14-10 B14-10F B14-10FL B14-10G B14-110F B14-111F B14-12 B14-14 B14-250 B14-250A B14-250F B14-250T B14-251T B14-38 B14-4 B14-516 B14-6 B14-6F B14-6FL B14-6FS B14-8 B14-8F B14-8FL B14-D BC14-10 BC14-12 BC14-14 BC14-38 BC14-516 BC14-6 BC14-8 BD14-183 C10-10 C10-10A C10-10F RCC23 RDD27 REE28 A87 A115-TB A225 A10-TB A11 A75 A71 A250-TB A252G A251 A73 A72 A85 A116 A221 A86 A114 A224 AB53 AB51 AB52 AD182 AD183 B87 B115 B225 B87G B10TB B11-TB B75TB B71 B250 B252G B250G B251G B251 B73 B132 B72 B133 B64 B220 B19 B86 B65TB B223 B23 BC87 BC75 BC71 BC79 BC72 BC85 BC86 BD183 C26 C53 C115 C10-10FL C10-12 C10-14 C10-14F C10-250A C10-250F C10-38 C10-516 C10-6A C10-6F C10-6FL C10-6-SK C10-8A C10-8F C10-8FL C10-8-SK D8-10 D8-12 D8-14-SK D8-38 D8-516 E6-10 E6-12 E6-14 E6-38 E6-516 F250TA F4-10 F4-12 F4-14 F4-38 F4-516 G2-12 G2-14 G2-38 G2-516 H10-14 J20-38 K30-38 L40-38 M250-38 NW14-10 NW14-12 NW14-6 NW22-10 RA18-10 RA18-10F RA18-10FL RA18-10FS RA18-110F RA18-111F RA18-12 RA18-14 RA18-14F RA18-250A RA18-250F RA18-250FP RA18-38 RA18-4 RA18-47PT RA18-516 C222-TB C75 C71 C116-TB C252G C250 C73 C70 C51 C133 C220-TB C33 C52-TB C114 C221 C77 D36 D75 D71 D73 D72 E26 E75 E71 E73 E72 FTA250 F26 F75 F71-TB F73 F72 G975 G971 G973 G972 H971 J973 K973 L973 M973 NW83 NW84 NW81 NW23 RA873 RA1153 RA2253 RA1253 RA10SK RA11 RA753 RA713 RA1163 RA2577F RA250TB RA250P RA733 RA323 RA147PT RA723 w w w. t n b. c a B59 Sta-Kon ® Termination Products Cross Reference for Packaging CAT. NO. T&B DISTRIBUTOR PACKAGE CAT. NO. T&B BULK PACKAGE CAT. NO. T&B DISTRIBUTOR PACKAGE CAT. NO. T&B BULK PACKAGE CAT. NO. T&B BULK PACKAGE CAT. NO. T&B DISTRIBUTOR PACKAGE CAT. NO. T&B BULK PACKAGE CAT. NO. T&B DISTRIBUTOR PACKAGE RA18-6 RA18-6F RA18-6FL RA18-6FS RA18-8 RA18-8F RA18-8FL RA18-8FS RA18D RAD18-182 RAD18-183 RB14-10 RB14-10F RB14-10FL RB14-10FS RB14-10X RB14-110F RB14-111F RB14-12 RB14-14 RB14-14F RB14-14X RB14-250 RB14-250A RB14-250F RB14-250FP RB14-38 RB14-38X RB14-4 RB14-47PT RB14-516 RB14-516X RB14-6 RB14-6F RB14-6FL RB14-6FS RB14-6X RB14-8 RB14-8F RB14-8FL RB14-8FS RB14-8X RB44 RBC14-14 RBC14-516 RBD14-182 RBD14-183 RC10-10 RC10-10F RC10-10FL RC10-10FS RC10-10X RC10-12 RC10-14 RC10-14F RC10-14FL RC10-14X RC10-250A RC10-250F RC10-38 RC10-38X RA853 RA1103 RA2213 RA1203 RA863 RA1123 RA2243 RA1223 RA23 RAD1823 RAD1833 RB873 RB1153 RB2253 RB1253 RB874 RB10-SK RB11-TB RB753 RB713 RB1163 RB714 RBB250 RB2577F RB250 RB250P RB733 RB734 RB1323 RB147PT RB723 RB724 RB853 RB1113 RB2213 RB1203 RB854 RB863 RB1123 RB2233 RB1223 RB864 RB4-TB RBC713 RBC723 RBD1823 RBD1833 RC363 RC1153 RC2223 RC1253 RC364 RC753 RC713 RC1163 RC2233 RC714 RC2577F RC250 RC733 RC734 RC10-516 RC10-55PT RC10-6 RC10-6F RC10-6FL RC10-8 RC10-8F RC10-8FL RC10-8FS RC10-8X RC55 RD8-10 RD8-12 RD8-14 RD8-38 RD8-516 RE6-10 RE6-12 RE6-14 RE6-38 RE6-516 RF4-10 RF4-12 RF4-14 RF4-38 RF4-516 RG2-10 RG2-12 RG2-14 RG2-38 RG2-516 RP12 RC703 RC155PT RC333 RC1113 RC2203 RC863 RC1123 RC2213 RC1223 RC864 RC6 RD367 RD757 RD717 RD737 RD727 RE267 RE757 RE717 RE737 RE727 RF267 RF757 RF717 RF737 RF727 RG267 RG757 RG717 RG737 RG727 RP7 A10-TB A11 A114 A115-TB A116 A1A A221 A224 A225 A250-TB A251 A252G A71 A72 A73 A75 A85 A86 A87 AA2 AB51 AB52 AB53 AD182 AD183 B10TB B115 B11-TB B132 B133 B19 B1B B220 B223 B225 B23 B250 B250G B251 B251G B252G B64 B65TB B71 B72 B73 B75TB B86 B87 B87G BB2 BC71 BC72 BC75 BC79 BC85 BC86 BC87 BD183 C114 C115 A18-110F A18-111F A18-8F A18-10F A18-6F 2A22-20 A18-6FL A18-8FL A18-10FL A18-250 A18-251T A18-250A A18-14 A18-516 A18-38 A18-12 A18-6 A18-8 A18-10 2A-18 AB14-6A AB14-8A AB14-10A AD18-182 AD18-183 B14-110F B14-10F B14-111F B14-4 B14-6 B14-6FS 2B18-16 B14-6FL B14-8FL B14-10FL B14-D B14-250 B14-250F B14-251T B14-250T B14-250A B14-6F B14-8F B14-14 B14-516 B14-38 B14-12 B14-8 B14-10 B14-10G 2B-14 BC14-14 BC14-516 BC14-12 BC14-38 BC14-6 BC14-8 BC14-10 BD14-183 C10-8F C10-10F C116-TB C133 C1C C220-TB C221 C222-TB C250 C252G C26 C33 C51 C52-TB C53 C70 C71 C73 C75 C77 CC2-TB D1D D36 D71 D72 D73 D75 DD102 E1E E26 E71 E72 E73 E75 EE2 F1F F26 F71-TB F72 F73 F75 FF2 FTA250 G1G G971 G972 G973 G975 GG2 H971 J973 K973 L973 M973 NW23 NW81 NW83 NW84 RA10SK RA11 RA1103 RA1123 RA1147 C10-14F C10-6F 2C14-12 C10-6FL C10-8FL C10-10FL C10-250F C10-250A C10-10 C10-6-SK C10-6A C10-8A C10-10A C10-516 C10-14 C10-38 C10-12 C10-8-SK 2C-10 2D10-9 D8-10 D8-14-SK D8-516 D8-38 D8-12 2D-8 2E8-7 E6-10 E6-14 E6-516 E6-38 E6-12 2E-6 2F6-5 F4-10 F4-14 F4-516 F4-38 F4-12 2F-4 F250TA 2G4-2 G2-14 G2-516 G2-38 G2-12 2G21 H10-14 J20-38 K30-38 L40-38 M250-38 NW22-10 NW14-6 NW14-10 NW14-12 RA18-110F RA18-111F RA18-6F RA18-8F 18RA-8F B60 w w w. t n b. c a Sta-Kon ® Termination Products Cross Reference for Packaging CAT. NO. T&B BULK PACKAGE CAT. NO. T&B DISTRIBUTOR PACKAGE CAT. NO. T&B BULK PACKAGE CAT. NO. T&B DISTRIBUTOR PACKAGE CAT. NO. T&B BULK PACKAGE CAT. NO. T&B DISTRIBUTOR PACKAGE CAT. NO. T&B BULK PACKAGE CAT. NO. T&B DISTRIBUTOR PACKAGE RA1147-170 RA1153 RA1157 RA1163 RA1167 RA1167-170 RA1203 RA1223 RA1253 RA147PT RA2213 RA2217 RA2217-170 RA2243 RA2247 RA2253 RA2257 RA2257-170 RA23 RA250P RA250TB RA2517 RA25177 RA257 RA2573 RA2577F RA323 RA47PT RA713 RA717 RA723 RA727 RA727-170 RA733 RA737 RA753 RA77 RA853 RA857 RA857-170 RA863 RA867 RA867-170 RA873 RA877 RAA21 RAA217-170 RAA23 RAA24 RAD1823 RAD1827 RAD18277 RAD1833 RAD1837 RAD18377 RB10-SK RB1113 RB1123 RB1153 RB1157 RB1157-200 18RA-8FX RA18-10F 18RA-10F RA18-14F 18RA-6F 18RA-6FX RA18-6FS RA18-8FS RA18-10FS RA18-47PT RA18-6FL 18RA-6FL 18RA-6FLX RA18-8FL 18RA-8FL RA18-10FL 18RA-10FL 18RA-10FLX RA18D RA18-250FP RA18-250F 18RA-250T 18RA-251T 18RA-250F 18RA-2577 RA18-250A RA18-4 18RA-47PT RA18-14 18RA-14 RA18-516 18RA-516 18RA-516X RA18-38 18RA-38 RA18-12 18RA-4 RA18-6 18RA-6 18RA-6X RA18-8 18RA-8 18RA-8X RA18-10 18RA-10 2RA18 2RA18X 2RAA 2A20 RAD18-182 18RAD-182 18RAD-18277 RAD18-183 18RAD-183 18RAD-18377 RB14-110F RB14-6F RB14-8F RB14-10F 14RB-10F 14RB-10FX RB1163 RB11-TB RB1203 RB1223 RB1253 RB1323 RB1327 RB147PT RB2207 RB2207-200 RB2213 RB2233 RB2237 RB2237-200 RB2253 RB2257 RB2257-200 RB250 RB250P RB2517 RB25177 RB257 RB2573 RB2577F RB47PT RB4-TB RB647 RB647-200 RB657 RB657-200 RB713 RB714 RB717 RB717-200 RB723 RB724 RB727 RB733 RB734 RB737 RB753 RB853 RB854 RB857 RB857-200 RB863 RB864 RB867 RB867-200 RB873 RB874 RB877 RB877-200 RBB21 RBB217-200 RBB23 RBB25 RBB250 RBC713 RBC717 RBC723 RB14-14F RB14-111F RB14-6FS RB14-8FS RB14-10FS RB14-4 14RB-4 RB14-47PT 14RB-6FL 14RB-6FLX RB14-6FL RB14-8FL 14RB-8FL 14RB-8FLX RB14-10FL 14RB-10FL 14RB-10FLX RB14-250F RB14-250FP 14RB-250T 14RB-251T 14RB-250F 14RB-2577 RB14-250A 14RB-47PT RB44 14RB-6F 14RB-6FX 14RB-8F 14RB-8FX RB14-14 RB14-14X 14RB-14 14RB-14X RB14-516 RB14-516X 14RB-516 RB14-38 RB14-38X 14RB-38 RB14-12 RB14-6 RB14-6X 14RB-6 14RB-6X RB14-8 RB14-8X 14RB-8 14RB-8X RB14-10 RB14-10X 14RB-10 14RB-10X 2RB14 2RB14X 2RBB 2B-16 RB14-250 RBC14-14 14RBC-14 RBC14-516 RBC727 RBC757 RBC797 RBC857 RBC867 RBC877 RBD1823 RBD1827 RBD18277 RBD1833 RBD1837 RBD18377 RC1113 RC1123 RC1147 RC1153 RC1157 RC1157-250 RC1163 RC1167 RC1223 RC1253 RC1337 RC155PT RC2203 RC2207 RC2207-250 RC2213 RC2217 RC2217-250 RC2223 RC2227 RC2227-250 RC2233 RC2237 RC250 RC2517 RC25177 RC257 RC2573 RC2577F RC333 RC337 RC337-250 RC363 RC364 RC367 RC367-250 RC55PT RC6 RC703 RC707 RC713 RC714 RC717 RC717-250 RC733 RC734 RC737 RC737-250 14RBC-516 14RBC-12 14RBC-38 14RBC-6 14RBC-8 14RBC-10 RBD14-182 14RBD-182 14RBD-18277 RBD14-183 14RBD-183 14RBD-18377 RC10-6F RC10-8F 10RC-8F RC10-10F 10RC-10F 10RC-10FX RC10-14F 10RC-14F RC10-8FS RC10-10FS 10RC-6F RC10-55PT RC10-6FL 10RC-6FL 10RC-6FLX RC10-8FL 10RC-8FL 10RC-8FLX RC10-10FL 10RC-10FL 10RC-10FLX RC10-14FL 10RC-14FL RC10-250F 10RC-250T 10RC-251T 10RC-250F 10RC-2577 RC10-250A RC10-6 10RC-6 10RC-6X RC10-10 RC10-10X 10RC-10 10RC-10X 10RC-55PT RC55 RC10-516 10RC-516 RC10-14 RC10-14X 10RC-14 10RC-14X RC10-38 RC10-38X 10RC-38 10RC-38X RC753 RC777 RC777-250 RC863 RC864 RCC21 RCC217-250 RCC23 RCC26 RD367 RD717 RD727 RD737 RD757 RDD27 RE267 RE717 RE727 RE737 RE757 REE28 RF267 RF717 RF727 RF737 RF757 RG267 RG717 RG727 RG737 RG757 RP7 RC10-12 10RC-8 10RC-8X RC10-8 RC10-8X 2RC10 2RC10X 2RCC 2C-12 RD8-10 RD8-14 RD8-516 RD8-38 RD8-12 2RD8 RE6-10 RE6-14 RE6-516 RE6-38 RE6-12 2RE6 RF4-10 RF4-14 RF4-516 RF4-38 RF4-12 RG2-10 RG2-14 RG2-516 RG2-38 RG2-12 RP12 w w w. t n b. c a B61 Sta-Kon ® Termination Products Catamount® Terminals ® Catamount Terminals – Now in Convenient, Spillproof, Re-Usable Packaging! While poly bags keep their contents dry, they don’t offer much other protection, and they aren’t environmentally friendly. That’s why Catamount® terminals now come in sturdy plastic containers that safeguard the connectors inside against crushing and can be re-used or recycled when empty. T&B is always adding value to its products. With the introduction of a durable plastic container, the value of T&B’s Catamount terminals has been significantly enhanced. No more lost or spilled terminals because of inadequate packaging. ® Cat. No. Wire Range Bolt Size Vinyl Insulated Ring Terminals TV18-6R-XV #6 TV18-8R-XV 22-16 #8 TV18-10R-XV #10 TV14-6R-XV #6 TV14-8R-XV 16-14 #8 TV14-10R-XV #10 TV10-8R-XV #8 TV10-10R-XV 12-10 #10 TV10-14R-XV 1/4 in. Pkg. Qty. Cat. No. 15 15 15 Wire Range Bolt Size Vinyl Insulated Fork Terminals TV18-6F-XV #6 22-16 TV18-8F-XV #8 TV14-6F-XV #6 TV14-8F-XV 16-14 #8 TV14-10F-XV #10 TV10-8F-XV #8 TV10-10F-XV 12-10 #10 TV10-14F-XV 1/4 in. Wire Pkg. Cat. No. Range Qty. Vinyl Insulated Butt Splices TV18-BS-XV 22-16 TV14-BS-XV 16-14 15 TV10-BS-XV 12-10 Wire Range Pkg. Qty. Vinyl Insulated Double Crimp Locking Fork TV18-10LFD-XV TV18-6LFD-XV 22-16 15 TV18-8LFD-XV TV14-10LFD-XV TV14-6LFD-XV 16-14 15 TV14-8LFD-XV TV10-10LFD-XV TV10-6LFD-XV 12-10 15 TV10-8LFD-XV Cat. No. Wire Range Non insulated Ring Terminals T14-10R-XV 16-14 T14-8R-XV T10-10R-XV T10-14R-XV 12-10 T10-8R-XV B62 Pkg. Qty. 15 15 Cat. No. Wire Range Vinyl Insulated Locking Fork Terminal TV18-10LF-XV TV18-6LF-XV 22-16 TV18-8LF-XV TV14-10LF-XV TV14-6LF-XV 16-14 TV14-8LF-XV TV10-10LF-XV TV10-6LF-XV 12-10 TV10-8LF-XV Cat. No. Wire Range Non insulated Fork Terminals T18-10F-XV 22-18 T18-8F-XV T14-10F-XV 16-14 T14-8F-XV T10-10F-XV T10-14F-XV 12-10 T10-8F-XV Cat. No. Wire Range Nylon Insulated Wire Joints TN18-WJ-XV 22-18 TN14-WJ-XV 16-14 TN10-WJ-XV 12-10 15 15 15 Pkg. Qty. 15 15 15 Cat. No. Wire Range Qty Vinyl Insulated Butt Splices Kit 22-18 TV10-18-BS 16-14 5 12-10 Cat. No. Pkg. Qty. Pkg. Qty. Cat. No. 15 15 15 Cat. No. Wire Range Pkg. Qty. Vinyl Insulated Female Disconnects – 250 Series TV18-250FD-XV 22-16 15 TV14-250FD-XV 16-14 15 TV10-250FD-XV 12-10 15 Cat. No. Wire Range Vinyl Insulated Pin Terminal TV18-12PT-XV 22-16 TV14-12PT-XV 16-14 TV10-14PT-XV 12-10 Pkg. Qty. Cat. No. 15 15 15 Pkg. Qty. Vinyl Insulated Male Disconnects – 250 Series TV18-250MD-XV 22-16 15 TV14-250MD-XV 16-14 15 TV10-250MD-XV 12-10 15 Pkg. Qty. 15 Wire Range Wire Range Vinyl Insulated Blade Terminal TV18-10BL-XV 22-16 TV14-10BL-XV 16-14 TV14-18BL-XV TV10-10BL-XV 12-10 Pkg. Qty. 15 15 15 Pkg. Qty. 15 15 15 w w w. t n b. c a Sta-Kon ® Termination Products Catamount® Terminals Cat. No. Wire Range Pkg. Qty. Vinyl Fully Insulated Double Crimp Female Disconnect TVF18-250FDD-XV TVF14-250FDD-XV TVF10-250FDD-XV 22-16 16-14 12-10 Cat. No. Cat. No. 15 15 15 Wire Range Pkg. Qty. Vinyl Fully Insulated Female Disconnect TVF18-250FD-XV TVF14-250FD-XV TVF10-250FD-XV 22-16 16-14 12-10 15 15 15 Wire Range Vinyl Insulated Piggy Back Disconnect TV18-250PD-XV TV14-250PD-XV TV10-250PD-XV 22-16 16-14 12-10 Wire Range Pkg. Qty. Vinyl Insulated Double Crimp Piggy Back Disconnect TV18-250PDD-XV TV14-250PDD-XV TV10-250PDD-XV 22-16 16-14 12-10 Pkg. Qty. Nylon Fully Insulated Male Disconnect Cat. No. 15 15 15 15 15 15 Wire Range Cat. No. Cat. No. Pkg. Qty. Wire Range TNF-18-250MD-XV TNF-14-250MD-XV TNF-10-250MD-XV Pkg. Qty. 22-16 16-14 12-10 15 15 15 Nylon Fully Insulated Female Disconnect TNF18-250FD-XV TNF14-250FD-XV TNF10-250FD-XV 22-16 16-14 12-10 15 15 15 Cat. No. Wire Range Pkg. Qty. Vinyl Insulated Double Crimp Male Disconnect Cat. No. Wire Range Pkg. Qty. Vinyl Insulated Double Crimp Female Disconnect TV18-250FDD-XV TV14-250FDD-XV TV10-250FDD-XV 22-16 16-14 12-10 Cat. No. 15 15 15 Wire Range TV-18-250MDD-XV TV-14-250MDD-XV TV-10-250MDD-XV Pkg. Qty. 22-16 16-14 12-10 15 15 15 Wire Range Pkg. Qty. Vinyl Insulated Quick Splice TV18-00QS-V TV14-00QS-V TV10-00QS-V 22-18 18-14 12-10 15 15 15 Cat. No. Wire Range Pkg. Qty. Nylon Fully Insulated Double Crimp Female Disconnects TNF-18-250FDD-XV TNF-14-250FDD-XV TNF-10-250FDD-XV Cat. No. Wire Range Pkg. Qty. 22-16 16-14 15 15 Cat. No. Wire Range Pkg. Qty. Nylon Fully Insulated Male Bullet TNF18-4MB-XV TNF14-4MB-XV w w w. t n b. c a 15 15 15 Cat. No. Nylon Fully Insulated Female Bullet TNF18-4FB-XV TNF14-4FB-XV 22-16 16-14 12-10 22-16 16-14 15 15 Nylon Fully Insulated Double Crimp Male Disconnect TNF-18-250MDD-XV TNF-14-250MDD-XV TNF-10-250MDD-XV 22-16 16-14 12-10 15 15 15 B63 Sta-Kon ® Termination Products Catamount® Terminal Tools WT111M WT112M ERG1-WS TBM6S CM2000A Description WT111M Pier tool with cutter for 22 - 10 AWG non-insulated terminals WT112M Pier tool with cutter for 22 - 10 AWG insulated and noninsulated terminals, splices and disconnects TBM6S Toggle type hand tool with Shure-Stake® for 8 - 6 AWG, vinyl insulated terminals (dies sold separately) ERG1-WS CM2000A B64 Pkg. Qty. Cat. No. 1 Ergonomic wire stripping tool 10 in. ratchet crimping tool for insulated terminals (22 - 10 AWG) w w w. t n b. c a Sta-Kon ® Termination Products Polycarbonate Insulated Ring Terminals Technical Information Material Ordering Information Wire Size Cat. No. Range (mm2) RZ3 0.25 - 0.75 RZ4 0.25 - 0.75 RZ5 0.25 - 0.75 RA3RR 0.5 - 1.5 RA4RR 0.5 - 1.5 RA5RR 0.5 - 1.5 RA6RR 0.5 - 1.5 RB3 1.5 - 2.5 RB4-EU 1.5 - 2.5 RB5 1.5 - 2.5 RB6 1.5 - 2.5 RB8 1.5 - 2.5 RC4 4.0 - 6.0 RC5 4.0 - 6.0 RC6-EU 4.0 - 6.0 RC8 4.0 - 6.0 RC10E 4.0 - 6.0 w w w. t n b. c a Colour Green Red Blue Yellow Stud Hole Size d2 M3 M4 M5 M3 M4 M5 M6 M3 M4 M5 M6 M8 M4 M5 M6 M8 M10 W (mm) 5.5 7.5 9.0 5.5 7.0 9.0 11.0 5.5 7.0 9.0 11.0 14.0 8.0 9.0 11.0 14.0 17.0 Electrolytic copper Plating Tin-plated Marking Wire size and bolt size stamped on the tongue Metal barrel Brazed seam to prevent barrel separation Insulation PC = Polycarbonate Temperature resistance +115ºC / +125ºC Colour coding of the insulation According to the wire size Cable insertion Easy entry Dimensions L D (mm) (mm) 18.0 3.2 21.0 3.2 22.0 3.2 19.0 4.0 20.5 4.0 22.5 4.0 26.5 4.0 19.0 4.5 20.5 4.5 22.5 4.5 26.5 4.5 27.5 4.5 24.0 6.4 25.0 6.4 28.5 6.4 31.0 6.4 34.0 6.4 L1 (mm) 15.0 17.5 17.5 16.0 17.0 18.0 21.0 16.0 17.0 18.0 21.0 21.0 20.5 20.5 23.0 24.0 25.5 Wt. (g/100) 36 45 51 60 71 79 96 75 92 96 117 141 158 166 179 220 245 Qty. (pieces) Crimping Tool ERG2510 100 ERG2001A WT2124Y B65 Sta-Kon ® Termination Products Polycarbonate Insulated Fork Terminals Technical Information Material Electrolytic copper Plating Tin-plated Marking Wire size and bolt size stamped on the tongue Metal barrel Brazed seam to prevent barrel separation Insulation PC = Polycarbonate Temperature resistance +115ºC / +125ºC Colour coding of the insulation According to the wire size Cable insertion Easy entry Ordering Information Wire Size Cat. No. Range (mm2) RZ3F 0.25 - 0.75 RZ4F 0.25 - 0.75 RA35F 0.5 - 1.5 RA4F 0.5 - 1.5 RA5F 0.5 - 1.5 RA6F 0.5 - 1.5 RB3F 1.5 - 2.5 RB4F 1.5 - 2.5 RB5F 1.5 - 2.5 RB6F 1.5 - 2.5 RC4F 4.0 - 6.0 RC5F 4.0 - 6.0 RC6F 4.0 - 6.0 RC8F 4.0 - 6.0 RC10F 4.0 - 6.0 B66 Colour Green Red Blue Yellow Stud Hole Size d2 M3 M4 M3.5 M4 M5 M6 M3 M4 M5 M6 M4 M5 M6 M8 M10 W (mm) 5.5 7.5 5.5 7.0 9.0 11.0 5.5 7.0 9.0 11.0 8.0 9.0 11.0 14.0 18.0 Dimensions L D (mm) (mm) 18.0 3.2 21.0 3.2 21.0 4.0 20.5 4.0 22.5 4.0 26.5 4.0 19.0 4.5 20.5 4.5 22.5 4.5 26.5 4.5 24.0 6.4 25.0 6.4 28.5 6.4 31.0 6.4 36.0 6.4 L1 (mm) 15.0 17.5 17.5 17.0 18.0 21.0 16.0 17.0 18.0 21.0 20.5 20.5 23.0 24.0 27.0 Wt. (g/100) 41 41 62 64 75 90 72 84 96 113 159 161 174 207 280 Qty. (pieces) Crimping Tool ERG2510 100 ERG2001A WT2124Y w w w. t n b. c a Sta-Kon ® Termination Products Vinyl Insulated Ring Terminals DIN 46237 Technical Information Material Copper Plating Tin-plated Marking Wire size and bolt size stamped on the tongue Metal barrel Brazed seam to prevent barrel separation Insulation PVC = Polyvinylchloride (Vinyl) Ideal for harsh environments, provides excellent chemical, impact and abrasion resistance Max. electrical rating +75ºC 600 Volts max Colour coding of the insulation According to the wire size Ordering Information Cat. No. VB-3RR VB-35RR VB-4RR VB-5RR VB-6RR VB-8RR VB-10RR VB-3BR VB-35BR VB-4BR VB-5BR VB-6BR VB-8BR VB-10BR VB-4YR VB-5YR VB-6YR VB-8YR VB-10YR w w w. t n b. c a Wire Size Range (mm2) 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 Colour Red Blue Yellow Stud Hole Size d2 M3 M3.5 M4 M5 M6 M8 M10 M3 M3.5 M4 M5 M6 M8 M10 M4 M5 M6 M8 M10 W (mm) 6.0 6.0 8.0 10.0 10.0 14.0 14.0 6.0 6.0 8.0 10.0 11.0 14.0 15.0 8.0 10.0 11.0 14.0 18.0 Dimensions L1 (mm) 17.2 17.2 18.2 19.2 19.2 23.2 23.2 17.5 17.5 18.5 20.5 22.5 23.5 23.5 22.1 23.1 24.1 27.1 29.1 D (mm) 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.5 4.5 4.5 4.5 4.5 4.5 4.5 6.3 6.3 6.3 6.3 6.3 Wt. (g/100) Qty. (pieces) Crimping Tool 68 69 73 92 87 139 100 80 94 83 110 122 146 204 167 196 195 250 305 100 ERG2001A WT2124Y B67 Sta-Kon ® Termination Products Nylon Insulated Ring Terminals DIN 46237 Technical Information Material Copper Plating Tin-plated Marking Wire size and bolt size stamped on the tongue Metal barrel Brazed seam to prevent barrel separation Insulation PA = Polyamide Ideal for harsh environments, provides excellent chemical, impact and abrasion resistance Temperature resistance +85ºC / +105ºC Colour coding of the insulation According to the wire size Ordering Information Cat. No. TRA3 TRA35 TRA4 TRA5 TRA6 TRA8 TRB3 TRB35 TRB4 TRB5 TRB6 TRB8 TRB10 TRC4-EU TRC5-EU TRC6-EU TRC8 TRC10 B68 Wire Size Range (mm2) 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 Colour Red Blue Yellow Stud Hole Size d2 M3 M3.5 M4 M5 M6 M8 M3 M3.5 M4 M5 M6 M8 M10 M4 M5 M6 M8 M10 W (mm) 5.5 6.6 8.0 8.0 11.6 11.6 6.0 8.5 8.5 9.5 12.0 12.0 13.6 7.4 9.5 12.0 15.0 15.0 Dimensions L1 (mm) 17.5 20.4 21.8 21.8 27.5 27.5 20.6 23.0 23.0 22.9 28.0 28.0 31.7 26.7 26.7 32.7 34.9 34.9 D (mm) 4.0 4.0 4.0 4.0 4.0 4.0 4.5 4.5 4.5 4.5 4.5 4.5 4.5 6.4 6.4 6.4 6.4 6.4 Wt. (g/100) Qty. (pieces) Crimping Tool 70 67 76 79 108 134 79 76 79 89 117 148 204 158 175 187 230 296 100 ERG2001A WT2124Y w w w. t n b. c a Sta-Kon ® Termination Products Nylon Insulated Fork Terminals DIN 46237 Technical Information Material Copper Plating Tin-plated Marking Wire size and bolt size stamped ont the tongue Metal barrel Brazed seam to prevent barrel separation Insulation PA = Polyamide Ideal for harsh environments, provides excellent chemical, impact and abrasion resistance Temperature resistance +85ºC / +105ºC Colour coding of the insulation According to the wire size Cable insertion Easy entry Ordering Information Cat. No. TRA3F TRA35F TRA4F TRA5F TRA6F TRB3F TRB35F TRB4F TRB5F TRB6F TRC4F TRC5F TRC6F w w w. t n b. c a Wire Size Range (mm2) 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 4.0 - 6.0 4.0 - 6.0 4.0 - 6.0 Colour Red Blue Yellow Stud Hole Size d2 M3 M3.5 M4 M5 M6 M3 M3.5 M4 M5 M6 M4 M5 M6 W (mm) 5.7 6.2 7.2 8.0 10.8 5.7 6.2 7.2 8.0 10.8 8.2 9.0 12.0 Dimensions L1 (mm) 22.0 22.0 22.0 22.0 23.0 22.2 22.2 22.2 22.2 23.5 26.7 26.7 30.3 D (mm) 4.0 4.0 4.0 4.0 4.0 4.5 4.5 4.5 4.5 4.5 6.4 6.4 6.4 Wt. (g/100) Qty. (pieces) Crimping Tool 65 62 70 92 102 81 74 80 110 122 163 182 190 100 ERG2001A WT2124Y B69 Sta-Kon ® Termination Products Vinyl Insulated Fork Terminals DIN 46237 Technical Information Material Copper Plating Tin-plated Marking Wire size and bolt size stamped on the tongue Metal barrel Brazed seam to prevent barrel separation Insulation PVC = Polyvinylchloride (Vinyl) Max. electrical rating +75ºC 600 Volts Colour coding of the insulation According to the wire size Cable insertion Easy entry Ordering Information Cat. No. VB-4RF VB-5RF VB-6RF VB-3BF VB-35BF VB-4BF VB-5BF VB-6BF VB-4YF VB-5YF VB-6YF VB-8YF VB-10YF B70 Wire Size Range (mm2) 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 2.5 - 6.0 2.5 - 6.0 2.5 - 6.0 2.5 - 6.0 2.5 - 6.0 Colour Red Blue Yellow Stud Hole Size d2 M4 M5 M6 M3 M3.5 M4 M5 M6 M4 M5 M6 M8 M10 W (mm) 6.8 10.0 11.0 5.5 6.0 6.8 10.0 11.0 8.0 10.0 11.0 14.0 18.0 Dimensions L1 (mm) 18.2 19.2 21.2 19.5 17.5 19.2 20.5 22.5 22.1 23.1 24.1 27.1 29.1 D (mm) 4.0 4.0 4.0 4.5 4.5 4.5 4.5 4.5 6.3 6.3 6.3 6.3 6.3 Wt. (g/100) Qty. (pieces) 73 92 103 90 97 83 110 121 169 189 200 235 305 100 Crimping Tool ERG2001A w w w. t n b. c a Sta-Kon ® Termination Products Polycarbonate Insulated Pin Terminals Technical Information Material Electrolytic copper Plating Tin-plated Metal barrel Brazed seam to prevent barrel separation Insulation PC = Polycarbonate Temperature resistance +115ºC / +125ºC Colour coding of the insulation According to the wire size Cable insertion Easy entry Ordering Information Cat. No. RZP RAP RBP RCP w w w. t n b. c a Wire Size Range (mm2) 0.25 - 0.75 0.5 - 1.5 1.5 - 2.5 4.0 - 6.0 Colour Green Red Blue Yellow L (mm) 22.0 22.0 22.0 27.0 Dimensions F B (mm) (mm) 12.0 1.8 12.0 1.9 12.0 1.9 14.0 2.8 D (mm) 3.2 4.0 4.5 6.4 Wt. (g/100) Qty. (pieces) Crimping Tool 47 67 80 175 100 ERG2001A WT2124Y ERG2510 B71 Sta-Kon ® Termination Products Insulated Female Disconnects DIN 46245 Technical Information Material Brass Plating Tin-plated Metal barrel Brazed seam to prevent barrel separation Insulation PC = Polycarbonate Temperature resistance +115ºC / +125ºC (for PVC insulation +65ºC / +75ºC) Colour coding of the insulation According to the wire size (DIN) Cable insertion Easy entry Ordering Information Wire Size Male Colour Range Tab Size (mm2) (mm) RA28 0.5 - 1.5 2.8 x 0.8 RA29 0.5 - 1.5 2.8 x 0.5 RA48** 0.5 - 1.5 4.8 x 0.8 Red RA49** 0.5 - 1.5 4.8 x 0.5 RA63 0.5 - 1.5 6.3 x 0.8 RB48** 1.5 - 2.5 4.8 x 0.5 RB49** 1.5 - 2.5 4.8 x 0.8 Blue RB63 1.5 - 2.5 6.3 x 0.8 RC63 4.0 - 6.0 6.3 x 0.8 Yellow RC95** 4.0 - 6.0 9.5 x 1.2 **Non-brazed, with support sleeve and PVC insulation, not easy entry Cat. No. B72 L (mm) 18.5 18.5 19.0 19.0 20.0 19.0 19.0 20.0 24.0 31.0 Dimensions D (mm) 3.3 3.3 3.7 3.7 4.0 4.4 4.4 4.5 6.4 6.2 W (mm) 3.5 3.5 5.7 5.7 7.6 5.7 5.7 7.6 7.6 11.0 Wt. (g/100) Qty. (pieces) Crimping Tool 60 60 82 83 96 91 87 106 183 233 100 ERG2001A WT2124Y w w w. t n b. c a Sta-Kon ® Termination Products Insulated Male Disconnects DIN 46245 Technical Information Material Brass Plating Tin-plated Metal barrel Brazed seam to prevent barrel separation Insulation PC = Polycarbonate Temperature resistance +115ºC / +125ºC (for PVC inslulation +65ºC / +75ºC) Colour coding of the insulation According to the wire size (DIN) Cable insertion Easy entry Ordering Information Cat. No. RA63M RB63M RC63M** Wire Size Range (mm2) 0.5 - 1.5 1.5 - 2.5 4.0 - 6.0 Male Tab Size (mm) 6.3 x 0.8 6.3 x 0.8 6.3 x 0.8 Dimensions Colour Red Blue Yellow L (mm) 22.0 22.0 25.0 D (mm) 4.0 4.5 6.3 Wt. (g/100) Qty. (pieces) Crimping Tool 107 107 155 100 ERG2001A WT2124Y **PVC insulation. No easy entry and non-brazed, with brass support sleeve w w w. t n b. c a B73 Sta-Kon ® Termination Products Fully Insulated Female Disconnects Technical Information Material Brass Plating Tin-plated Metal barrel Non-brazed, with brass support sleeve Insulation PA = Polyamide Ideal for harsh environments, provides excellent chemical, impact and abrasion resistance Temperature resistance +85ºC / +105ºC Colour coding of the insulation According to the wire size (DIN) Ordering Information Cat. No. RA28V RA29V RA48V RA49V RA63V** RB48V RB49V RB63V** RC63V Wire Size Range (mm2) 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 0.5 - 1.5 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 4.0 - 6.0 Male Tab Size (mm) 2.8 x 0.8 2.8 x 0.5 4.8 x 0.8 4.8 x 0.5 6.3 x 0.8 4.8 x 0.8 4.8 x 0.5 6.3 x 0.8 6.3 x 0.8 Colour Red Blue Yellow W (mm) 5.0 5.0 7.4 7.4 8.8 7.1 7.1 8.8 9.0 Dimensions L (mm) 19.3 19.3 20.2 20.2 21.0 19.5 19.5 21.0 26.0 D (mm) 3.8 3.8 3.6 3.6 4.0 3.9 3.9 4.5 5.3 Wt. (g/100) Qty. (pieces) Crimping Tool 110 110 115 115 123 120 120 132 215 100 ERG2001A WT2124Y **Easy entry and brazed barrel, polycarbonate insulator B74 w w w. t n b. c a Sta-Kon ® Termination Products Fully Insulated Butt Splices Technical Information Material Electrolytic copper Plating Tin-plated Metal barrel Brazed seam to prevent barrel separation Insulation PC = Polycarbonate Temperature resistance +115ºC / +125ºC Colour coding of the insulation According to the wire size (DIN) Cable insertion Easy entry Ordering Information Cat. No. RAA15 RBB25 RCC6 w w w. t n b. c a Wire Size Range (mm2) 0.5 - 1.5 1.5 - 2.5 4.0 - 6.0 Dimensions Colour Red Blue Yellow L (mm) 24.0 26.0 33.0 D (mm) 3.4 4.3 6.5 Wt. (g/100) Qty. (pieces) Crimping Tool 97 150 316 100 ERG2001A WT2124Y B75 Sta-Kon ® Termination Products Insulated Wire Joints Technical Information Material Brass Plating Tin-plated Metal barrel Brazed seam to prevent barrel separation Insulation PA = Polyamide Ideal for harsh environments, provides excellent chemical, impact and abrasion resistance Temperature resistance +85ºC / +105ºC Ordering Information Cat. No. RBJ RCJ B76 Wire Size Range (mm2) 1.0 - 3.0 2.0 - 6.0 Colour White F (mm) 8.0 9.0 Dimensions L (mm) 15.2 17.7 D (mm) 6.4 9.2 Wt. (g/100) Qty. (pieces) Crimping Tool 86 166 100 ERG2001A WT2124Y w w w. t n b. c a Sta-Kon ® Termination Products Tools • • • Ergonomic ratchet style hand tools used for installing insulated and non-insulated terminals Specially designed ergonomic handles distribute the crimping force more evenly across the user’s hands. This helps to reduce the risk of Carpal Tunnel Syndrome, the cause of almost one in two industrial injuries Ratchet design greatly reduces handle forces over conventional hand tools and incorporates the Shure-Stake® mechanism which ensures a full crimp cycle every time For easy visual verification of crimps, integrity dots are embossed on the top and bottom of the terminal • • • • Most dies incorporate wire range mark for easy inspection (insulated only) Colour-coded die nests (insulated only) make terminal and die nest selection easy The product design and engineering results in a long lasting precision tool Exists in 2 versions: with interchangeable dies or with fixed dies Toggle action increases mechanical gain, which dramatically reduces handle force - and the stress on your hands Colour-coded die nests on both the right and left sides of the tool are included for insulated terminals Shure-Stake® mechanism ensures a complete crimp cycle before it releases Advanced ergonomic design of handle distributes the force more evenly across the hand Rubberized thermoplastic handle combines maximum friction with a soft, comfortable feel that reduces muscle tension Ergonomic Hand Tools with Fixed Die Product Ref.: ERG2001A Ergonomic fixed die tool, with three colour-coded die nests for easy selection For insulated terminals from: 0.5 to 1.5 mm2 red 1.5 to 2.5 mm2 blue 4.0 to 6.0 mm2 yellow Shure-StakeTM mechanism Length: 255 mm Weight: 560 g Product Ref.: ERG2510 Ergonomic fixed die tool with 2 die nests For insulated terminals and insulated bootlace ferrules from: 0.25 to 0.5 mm2 0.5 to 1.0 mm2 Shure-StakeTM mechanism Length: 220 mm Weight: 430 g w w w. t n b. c a B77 Sta-Kon ® Termination Products Tools Metric Crimping Tools An extensive range of tooling is available, suiting a variety of requirements, to crimp the following terminals: • • • Insulated terminals and bootlace ferrules Non-insulated terminals Copper tube terminals Different types of tooling are offered, depending on volume and application: • Plier type hand tools for occasional applications • • • • Standard Crimping Tools Product Ref.: WT52 Plier type tool For insulated and non-insulated terminals from 0.5 to 6.0 mm2 Incorporates wire stripper and bolt cutters Recommended for “Do-It-Yourself” applications only Length: 225 mm Weight: 200 g Product Ref.: WT2124Y Ratchet type hand tool, fixed die For insulated and non-insulated terminals from: 0.5 to 1.5 mm2 red 1.5 to 2.5 mm2 blue 4.0 to 6.0 mm2 yellow Built in Shure-Stake® mechanism to ensure a full compression every time Length: 228 mm Weight: 533 g B78 (“Do-It-Yourself” users) Standard hand tooling for low to medium volume applications Ergonomic hand tooling for low to medium volume applications, where high, repeatable quality is essential Hydraulic tooling for heavy-duty applications Smart tools where no die change is necessary
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