9744480 Whirlpool Pwr Cln DW Tech Sheet
2013-05-09
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FOR SERVICE TECHNICIAN'S USE ONLY FOR SERVICE TECHNICIAN'S USE ONLY WIRING DIAGRAM PART NO. 9744480 NOTE: LINE 120 V 60HZ N.O. T This sheet contains important Technical Service Data T FOR SERVICE TECHNICIAN ONLY DO NOT REMOVE OR DESTROY BK BK DOOR SWITCH 3369325 G R R P15 P14 (TRIACS AND RELAYS SHOWN) Electrostatic Discharge (ESD) Sensitive Electronics PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING OF DISHWASHER P6 N.O. NUMERIC DISPLAY (SEE TABLE) N.C. P9 A. Even with the door open, there is line voltage at several points in the console and below the tub. Therefore, be sure to disconnect the power supply at the fuse box before replacing a component. B. Always check wiring harness and connectors before any test procedures. C. Disconnect power supply before touching the circuit board or re-seating control connectors. D. Voltage checks are made by inserting probes beside wires on the connector with the AC power source applied and the connector blocks plugged in. (W) W-V USED ONLY ON SOME MODELS, OTHERWISE OPEN (SEE TABLE) ■ P10 N.O. DP920 DU920 SUD6000 DU925, IJU586, DU1000 DU929 GU940, IJU588 GU980 GU990 HEATER (WATTAGE DEPENDS ON MODEL; SEE TABLE) BU-BK K3 Use an anti-static wrist strap. Connect wrist strap to green ground connection point or unpainted metal in the appliance -ORTouch your finger repeatedly to a green ground connection point or unpainted metal in the appliance. ■ Before removing the part from its package, touch the anti-static bag to a green ground connection point or unpainted metal in the appliance. ■ Avoid touching electronic parts or terminal contacts; handle electronic board by edges only. ■ When repackaging failed electronic board in anti-static bag, observe above instructions. (W) W-V OR HI-LIMIT THERMOSTAT OPENS 77°C-83°C (171°F-181°F) 3371618 N.O. 1x98x W-R K2 ESD problems are present everywhere. ESD may damage or weaken the electronic board. The new board may appear to work well after repair is finished, but failure may occur at a later date due to ESD stress. USED ONLY ON SOME MODELS, OTHERWISE OPEN (SEE TABLE) P1 (SEE TABLE) VENT ACTUATOR 600-1800 R-BK SENSE RESISTOR <1 BU BU MAIN WINDING 2.0 - 3.4 P5 Q6 DRAIN WINDING 4.2 - 7.0 P4 Y Y Q5 PUMP & MOTOR ASSEMBLY (SEE TABLE) WASH WINDING 4.2 - 7.0 O-BK P2-3 Q1 DETERGENT 600 - 1800 LBU P2-4 Q2 E. Resistance checks are made on components with the wiring harness disconnected. GY GY BU-BK Electrical Supply: (Under load) 60 Hz, 120 VAC. Water Charge: 8.3 liters (2.2 gallons) / fill approx. Supply Water Flow Rate: To fill 1.9 liters (2 quarts) in 27 seconds, 120 PSI maximum, 20 PSI minimum. Lower Spray Arm Rotation: 25 to 40 rpm. Upper Spray Arm Rotation: 18 to 30 rpm. Supply Water Temperature: 49°-71° C (120° to 160° F) (Before starting a cycle, run water from sink faucet until hot.) REPAIR KITS n Vinyl Rack Patch Kit No. 676453 n Tine Tip Kit No. 675679 MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING UNITED STATES PATENTS: MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING CANADIAN PATENTS: 4,927,033 4,765,697 4,418,868 3,951,683 4,991,611 4,776,620 4,449,765 4,134,003 5,005,740 4,805,647 4,693,526 4,301,882 5,018,550 4,822,241 4,732,323 4,319,598 5,031,649 4,834,125 4,732,431 4,319,599 5,031,651 4,848,382 4,746,177 4,350,306 5,033,659 5,039,828 5,069,360 DES.320,487 DES.320,488 DES.320,489 DES.314,256 OTHER PATENTS PENDING PIN NUMBER DESCRIPTION (O-BK OPEN) P1 P2-1 P2-2 P2-3 P2-4 P2-5 P3 P4 P5 P6 P7 P8 Ribbon Cable To User Interface Pressure Switch (Soil Sense) Thermistor/Thermostat Detergent Dispenser Rinse Aid Dispenser Fill Valve Motor Main Winding Motor Aux Winding - Wash Motor Aux Winding - Drain Switched L1 to Heater AC Neutral L1 Switched L1 to Vent, Fill Valve, Dual Dispenser, & Pressure Switch Switched L1 to Motor Common Ribbon Cable to User Interface for Optional Rinse Aid Empty Light P9 1,159,749 1,159,750 1,159,751 1,162,463 1,288,666 1,185,646 1,288,667 1,278,462 1,288,668 DES.67.168 OTHER PATENTS PENDING WHIRLPOOL CORP. - Rd. 1990 P10 P13 P14 P15 BR P2-5 FILL VALVE * 695 - 995 O-GY P7 (W) W-V N.O. T R-BK RED WATER TEMPERATURE SENSOR DEPENDS ON MODEL (SEE TABLE) * THERMISTOR SCHEMATIC SHOWN WITH DOOR SWITCH AND ALL OTHER NORMALLY OPEN CONTACTS OPEN. — 47-53K 12-13K @ 25°C/77°F @ 60°C/140°F 9743158 * OPERATING THERMOSTAT CLOSES 57°C-63°C (135°F-145°F) 3378083 BK T FLOAT (IN NORMAL POSITION) CLOSES SWITCH DOOR SWITCH TCO (TRIP TEMP DEPENDS ON MODEL; SEE TABLE) P2-5 K3 RELAY P7 BK DOOR SWITCH ELECTRONIC CONTROL USED ONLY ON PLASTIC TUB MODELS, OTHERWISE CONTINUOUS CIRCUIT & W-V WIRES REMAIN W BK T N.O. T DOOR SWITCH TCO (TRIP TEMP DEPENDS ON MODEL; SEE TABLE) P3 PUMP & MOTOR ASSEMBLY ELECTRONIC CONTROL W BK N.O. T T Y DOOR SWITCH USED ONLY ON PLASTIC TUB MODELS, OTHERWISE CONTINUOUS CIRCUIT & W-V WIRES REMAIN W P4 Q5 TRIAC ELECTRONIC CONTROL N.C. DOOR SWITCH (W) W-V P7 T USED ONLY ON PLASTIC TUB MODELS, OTHERWISE CONTINUOUS CIRCUIT & W-V WIRES REMAIN W (W) W-V HEATER 15 - 35 (WATTAGE DEPENDS ON MODEL; SEE TABLE) W ELECTRONIC CONTROL TCO (TRIP TEMP DEPENDS ON MODEL; SEE TABLE) O-BK P9 P8 DOOR SWITCH Q1 TRIAC BU-BK K3 RELAY P2-3 P7 (W) W-V W ELECTRONIC CONTROL LBU P2-4 RINSE AID 600 - 1800 Q2 TRIAC DISPENSER DEPENDS ON MODEL (SEE TABLE) ELECTRONIC CONTROL Q1 TRIAC (OPEN CIRCUIT) P2-3 P7 USED ONLY ON PLASTIC TUB MODELS, OTHERWISE CONTINUOUS CIRCUIT & W-V WIRES REMAIN W N LBU SOLENOID 800 - 1000 N.O. T P2-4 Q2 TRIAC TCO (TRIP TEMP DEPENDS ON MODEL; SEE TABLE) W-R N.C. P6 P8 DOOR SWITCH DET / R.A. BU-BK T OR HEATER 15 - 35 (WATTAGE DEPENDS ON MODEL; SEE TABLE) K2 RELAY HI-LIMIT THERMOSTAT OPENS 77°C - 83°C (171°F -181°F) ELECTRONIC CONTROL (W) W-V VENT BK T (USED ONLY ON SOME MODELS, OTHERWISE OPEN. SEE TABLE) N.O. T TCO (TRIP TEMP DEPENDS ON MODEL; SEE TABLE) (W) W-V BU-BK W P9 P8 DOOR SWITCH N K3 RELAY ELECTRONIC CONTROL VENT ACTUATOR 600 - 1800 DOOR SWITCH USED ONLY ON PLASTIC TUB MODELS, OTHERWISE CONTINUOUS CIRCUIT & W-V WIRES REMAIN W FOR SERVICE TECHNICIAN'S USE ONLY (USED ONLY ON SOME MODELS, OTHERWISE OPEN. SEE TABLE) PUMP IS ALSO WASHING DURING SENSING PERIODS (SEE WASH / RINSE) SOIL SENSING L1 BK T N.O. T TCO (TRIP TEMP DEPENDS ON MODEL; SEE TABLE) N.O. K3 RELAY ELECTRONIC CONTROL O-GY P2-1 P9 P8 DOOR SWITCH BU-BK PRESSURE SWITCH (SOIL SENSOR) W DOOR SWITCH USED ONLY ON PLASTIC TUB MODELS, OTHERWISE CONTINUOUS CIRCUIT & W-V WIRES REMAIN W ELECTRONIC CONTROL L1 N/A 8051124 N/A N/A 3383825 DISPENSER OVERFILL SWITCH N/A 3379486 (800/500w PTC, 15-30Ω) * FILL VALVE 8274221 3370554 3383825 N/A 3383825 * WATER PRESSURE SWITCH TEMPERATURE SENSOR N/A 3378083 (Thermostat) 8051310 3374501 (Dual Wax) 3369067 8274221 N/A 3380871 9743158 (Thermistor) 8051311 3379372 9743159 (670/435w PTC, 18-35Ω) 9744335 (Solenoid) 9743413 9744284 8274220 8051313 N/A 8051460 8051127 3383914 3383915 N/A 3379486 (800/500w PTC, 15-30Ω) 8051133 N/A 3378083 (Thermostat) 8051314 8051313 8051312 3379372 3374501 (Dual Wax) 3369067 8051311 3380871 9743158 (Thermistor) N/A 3378083 (Thermostat 3380871 9743158 (Thermistor) 3370554 8274221 9743991 N/A 9744190 9743993 N/A 9744027 9743994 8051314 N/A 9743159 (670/435w PTC, 18-35Ω) 9744335 (Solenoid) 3379372 9743413 9744284 9743995 9743154 9742852 9743996 8051311 9743997 9744490 9744151 3. Reinstall inner door panel. Align it in place over the vent assembly, and reinstall eight (8) screws around the inner door panel perimeter. See Figure 1. louver. Push clockwise to rotate louver approximately 1/8 turn to lock it in position. See Figure 1. 6. Reconnect electrical power to dishwasher. 4. Align vent louver over vent assembly, and turn louver clockwise by hand to engage vent assembly. Electronics Cover 5. Insert the end of a screwdriver into the notch in the vent Seal Ring Counter-Clockwise to Release 4. To remove the vent assembly, refer to Figure 2 and disconnect two (2) electrical harness wire leads from wax motor terminals. Lift out the vent assembly, retaining the seal ring for later reinstallation. Clockwise to Lock Snap Tab Notch 5. To access electronic controls, press in on snap tab at end of electronics cover to release, then lift cover up at tab end as you slide cover out. See Figure 2. ARTICULATED VENT ASSEMBLY & ELECTRONICS COVER REINSTALLATION Vent Louver Harness Wire Leads Location Inner Door Panel Vent Assembly (8) Inner Door Panel Screws Figure 2 Figure 1 REMOVING THE DETERGENT DISPENSER 1. Disconnect electrical power from dishwasher. 2. With dishwasher door closed, loosen the two (2) toe panel screws, but do not remove them. 1. Disconnect electrical power from dishwasher. ELECTRONIC CONTROL 5. Refer to detail inset in Figure 4. Slide outer door panel downward until slots in door panel align with slots in door frame, then pull door panel straight off. 7. Referring to Figure 5, remove the two (2) metal dispenser retainers: First remove the two (2) outer edge screws from the control mounting bracket and detergent dispenser shield. Next remove the three (3) screws from the bottom retainer, releasing it. Reach under the detergent dispenser shield to remove the remaining screw from the center hole of the upper retainer. Set the retainers aside for later reinstallation. Outer Door Panel Screws Outer Door Panel Access Panel 1. Remove the blue rinse aid knob. Using a coin, turn the dial to setting used previously, then replace knob. Notch Inner Door Panel Seal Ring 6. Reinstall console by first engaging bottom tabs into door frame and control mounting bracket, making sure that the latch link is properly inserted into the latch ever as the console is rotated into the proper position. Reconnect ribbon cable and rinse aid sensor connectors to console circuit board. Vent Assembly 2. Snap dispenser into place from inside the dishwasher. Close the door. Referring to Figure 5, replace the metal dispenser retainers. Install one (1) screw each into the center hole of each retainer. Place two (2) screws in the remaining holes of the lower retainer and tighten. Insert the two (2) remaining screws through the upper dispenser retainer and dispenser shield, and tighten. Make sure that the detergent dispenser shield is properly installed and captured by the top dispenser retainer. 3. Connect electrical connector to detergent dispenser solenoid, in any order. Connect rinse aid dispenser indicator harness to reed switch, if applicable. 7. Press top of console against door and attach the console by reinstalling the four (4) screws at the top of the stainless steel inner door panel. 8. Reconnect electrical power to dishwasher. Plastic Post Figure 3 Figure 4 INSTALLING THE DETERGENT DISPENSER Vent Louver 5. Insert the end of a screwdriver into the notch in the vent louver. Push clockwise to rotate the louver approximately 1/8 turn to lock it in position. See Figure 3. Access Panel Screws 9. Remove blue rinse aid cap to take note of rinse aid dial setting, then replace cap. Clockwise to Lock 4. Open door and place vent louver over vent assembly, making sure it is seated. Turn louver clockwise by hand to engage vent assembly. Toe Panel Toe Panel Screw (2) 8. With dishwasher door open, reach under and press the tabs at each end of dispenser to release it. Lift dispenser up from inner door panel to remove it. 3. Move vent assembly into position so seal ring contacts stainless steel inner door panel. FOR SERVICE TECHNICIAN'S USE ONLY Door Frame 6. Disconnect electrical connectors from terminals of dispenser solenoid. 6. Insert the end of a screwdriver into the notch in the vent louver. Push counter-clockwise to rotate louver approximately 1/8 turn to release it. See Figure 3. SWITCH CLOSES WHEN SIGNIFICANT SOILS ACCUMULATE IN PUMP Outer Door Panel 4. Remove two (2) screws from bottom of outer door panel. 3. Close door and pull top of console away from door. Disconnect ribbon cable and rinse aid sensor connectors from console circuit board. Counter-Clockwise to Release Console 3. Remove two (2) screws from top of access panel. Pull top of access panel away from door, lift up and remove. See Figure 4. 2. Open dishwasher door. Remove four (4) screws at the top of stainless steel inner door panel to loosen console. Hold console to prevent strain on wiring. 2. Close dishwasher door. Align the plastic post at the top of vent assembly with the notch in door frame. HEAT DRY BK 8271433 2. Refer to Figure 1. Open dishwasher door and insert the end of a screwdriver into the notch in the vent louver. Push counter-clockwise to rotate louver approximately 1/8 turn to release it. Remove louver and set aside for later reinstallation. 1. Place seal ring in seal ring groove of vent assembly. L1 (W) W-V 9744224 PUMP & MOTOR ASSEMBLY 8051314 8051124 REINSTALLING THE ARTICULATED VENT ASSEMBLY (W) W-V OPERATING THERMOSTAT CLOSES 57°C - 63°C (135°F -145°F) DOOR SWITCH DETERGENT 600 - 1800 9742852 7. Retain the vent louver and seal ring for later reinstallation. N.O. WATER TEMPERATURE SENSOR DEPENDS ON MODEL (SEE TABLE) DUAL WAX MOTOR N.O. T 9744031 or 3376359 9744483 (98°C/208°F) 5. Disconnect electrical connectors from wax motor terminals. Open door and place your hand under the vent assembly to support it when it is released. DOOR SWITCH GY-O T VENT ACTUATOR 8051460 4. Lift console up to disengage bottom tabs from door frame. Set console aside. USED ONLY ON PLASTIC TUB MODELS, OTHERWISE CONTINUOUS CIRCUIT & W-V WIRES REMAIN W THERMISTOR 47-53K @25°C/77°F 12-13K @60°C/140°F N BK 9743154 8271434 REMOVING THE ARTICULATED VENT ASSEMBLY N OR HI-LIMIT THERMOSTAT OPENS 77°C - 83°C (171°F -181°F) ELECTRONIC CONTROL GY-O P2-2 DISPENSER (DETERGENT & RINSE AID) L1 W-R P6 K2 RELAY TCO (TRIP TEMP DEPENDS ON MODEL; SEE TABLE) ELECTRONIC CONTROL 9744027 FOR STAINLESS STEEL TUB MODELS ONLY: W PUMP IS ALSO WASHING DURING WATER HEATING PERIODS (SEE WASH/RINSE) P8 DOOR SWITCH SENSE RESISTOR <1 DRAIN WINDING 4.2-7.0 GY PUMP & MOTOR ASSEMBLY P5 WATER HEATING L1 P7 WASH WINDING 4.2-7.0 K1 RELAY ELECTRONIC CONTROL P7 SENSE RESISTOR <1 Q6 TRIAC (W) W-V BU R-BK P10 P8 P3 P10 K1 RELAY TCO (TRIP TEMP DEPENDS ON MODEL; SEE TABLE) (W) W-V BU R-BK ELECTRONIC CONTROL N MAIN WINDING 2.0 - 3.4 N.O. T T P8 DOOR SWITCH WASH / RINSE L1 MAIN WINDING 2.0-3.4 W Q3 TRIAC FILL VALVE 695 - 995 OVERFILL SW. ELECTRONIC CONTROL (W) W-V BR BR-W BU-BK P9 P8 3383915 9744483 9743451 9744031 or (110°C/230°F) 9744483 HEATER N L1 N.O. N.O. T DRAIN N 3379320 3384165 3379319 3379318 3384096 9744492 N/A 2. Reinstall the vent assembly. Refer to Figure 2 and reconnect two (2) electrical harness wire leads to the wax motor terminals. Place seal ring in seal ring groove of vent assembly, and lower vent assembly into place. The following individual circuits are for use in diagnosis. Before starting diagnosis, check the line voltage and check for blown fuses. FILL N/A 1. Reinstall electronics cover by sliding it into position above controls and pressing down till snap tab holds it in place. (Figure 2 shows cover removal.) DISHWASHER CIRCUITS L1 3383914 3. Remove eight (8) screws around perimeter of the inner door panel and remove panel. See Figure 1. USED ONLY ON SOME MODELS, OTHERWISE OPEN (SEE TABLE) PRESSURE SWITCH (SOIL SENSOR) 3380871 BU-BK Optional Rinse Aid Sensor FLOAT (IN NORMAL POSITION) CLOSES SWITCH BU-BK GY-O P2-2 BU-BK N.O. (W) W-V 3384164 9744031 or 3376359 9744483 (98°C/208°F) NUMERIC DISPLAY 3383824 1. Disconnect electrical power from dishwasher. OVERFILL SW. (SEE TABLE) (SEE TABLE) P2-1 8271433 ARTICULATED VENT ASSEMBLY & ELECTRONICS COVER REMOVAL N.O. BR-W Q3 RINSE AID USER SENSOR INTERFACE FOR PLASTIC TUB MODELS ONLY: SOLENOID 9744335 DET / R.A. 800 - 1000 — O-GY GY-O O-BK LBU BR BU Y GY W-R W-V T RINSE AID HARNESS TO BU-BK TO LBU (P2-4) WIRE COLOR WIRING HARNESS * DENOTES ENERGY EFFICIENT COMPONENTS. DO NOT SUBSTITUTE. DISPENSER DEPENDS ON MODEL (SEE TABLE) SPECIFICATIONS TCO DUAL WAX MOTOR 3374501 RINSE AID 600 - 1800 ELECTRONIC CONTROL CONNECTOR PINS * ELECTRONIC CONTROL KUDG25, KUDH25 KUDI25, KUDJ25 KUDM25 KUDR25, 9744031 9743451 KUDY25, or 9744483 (110°C/230°F) KUDX25 KUDS25 KUDC25 (BK, WH, BT) KUDC25 (SS) KUDV25 (ENERGY STAR) 9744483 K1 P3 1x80x 1x77x 1x81x 1x83x 1x86x 1x89x 1x95x 1x96x 1x97x USED ONLY ON SOME MODELS, OTHERWISE OPEN (SEE TABLE) RINSE AID SENSOR 9742852 USER INTERFACE (SEE TABLE) P13-2 * ELECTRONIC CONTROL MODEL NUMBER N.O. P13-1 PAGE 1 MODEL SPECIFIC ELECTRICAL COMPONENTS KEY USED ONLY ON “PLASTIC TUB MODELS”, OTHERWISE CONTINUOUS CIRCUIT AND “W-V” WIRES REMAIN “W” (W) W-V W W DOOR SWITCH TCO 3369325 (TRIP TEMP DEPENDS ON MODEL; SEE TABLE) P8 N.O. FOR SERVICE TECHNICIAN'S USE ONLY 4. Refer to detail inset in Figure 4. Align slots in outer door panel with slots in door frame, push door panel in and slide upward. Install two (2) screws at bottom of outer door panel. Be sure that door insulation is installed in unit. Figure 5 5. Slide access panel slots down over toe panel screws. Press top of access panel against dishwasher and tighten two (2) screws at top of panel. 6. Tighten toe panel screws. 7. Reconnect electrical power to dishwasher. FOR SERVICE TECHNICIAN'S USE ONLY FOR SERVICE TECHNICIAN'S USE ONLY * 78 76 76 76 76 74 72 72 72 72 70 68 68 68 66 -- NOTE 12 66 62 -- 62 62 50/55* 48 59 -- 48 60 58 58 52 46 46 -- -- -- 46 46 46 45 45 -- -- -- -- -- -- -- -- 44 42 42 42 41 40 32 32 30 24 22 16 14 8 6 70 70 70 0:05 68 66 66 66 64 58 58 58 46 46 46 45 45 56 54 54 48 46 46 44 42 42 42 41 40 32 32 30 24 22 16 14 8 6:00 2:00 6:00 2:00 6:00 2:00 6:00 2:00 0:05 7:30 1:30 1:00 TH 0:05 2:00 1:00 0:05 0:05 0:05 0:25 2:00 0:05 2:00 6:00 0:05 2:00 2:00 0:05 TH 6:00 1:55 0:05 0:05 2:00 2:00 72 70 [6:00] 0:05 [6:00] 0:05 2:00 78:00 63:30 68:00 NOTE 11 2:00 MEDIUM SOIL LIGHT SOIL [SEE NOTE 2A] LIGHT SOIL OR NON-SENSOR MODEL NUMERIC CYCLE TIME DISPLAY 6 MEDIUM SOIL LIGHT SOIL OR NON-SENSOR MODEL NUMERIC CYCLE TIME DISPLAY NOTE 1 VENT (disp, fill, soil enable) MOTOR WASH DIRECTION DRAIN DIRECTION FILL DETERGENT DISPENSER RINSE AID DISPENSER HEATER MEDIUM SOIL LIGHT SOIL OR NON-SENSOR MODEL NUMERIC CYCLE TIME DISPLAY 64 62 62 62 60 54 54 42 42 42 41 41 52 50 50 44 42 42 22 20 20 20 18 24 24 10 10 10 12 12 9 40 38 38 38 37 32 32 9 8 6 6 6 5 30 24 22 16 14 8 6 2 2:00 0:05 2:30 TH 0:05 1:00 0:05 0:05 0:05 0:25 2:00 0:05 6:00 1:55 0:05 0:05 2:00 0:05 [4:00] 26 24 24 CYCLE PROGRESSION INDICATORS 10 8 8 W1 W1 W1 8 8 W1 W1 W1 POTS&PANS/ANTI-BACTERIA, HEAVY/SOAK&SCRUB, NORMAL (W1=WASHING, R1=RINSING, D1=DRYING) CYCLE PROGRESSION INDICATORS W1 W1 W1 W1 W1 W1 R1 R1 R1 R1 R1 W1 W1 W1 W1 W1 W1 W2 W2 W2 W2 W2 W2 W. MISER/LOW ENERGY/SHORT, CHINA, QUICK WASH/QUICK GLASS (W1=WASHING, R1=RINSING, D1=DRYING) CYCLE PROGRESSION INDICATORS W1 W1 W1 W1 W1 W1 W1 W1 W1 W1 W2 W2 W2 W2 W2 W2 W2 W2 W2 W2 W3 W3 W3 W3 W3 W3 W3 W3 W3 W3 W1 W1 W1 W1 W1 W1 W1 W2 W2 W2 W2 W2 W2 W2 W3 W3 W3 W1 W2 W3 W1 W2 W3 NOTE 13 NOTE 14 SENSING NOTE 15 SANI COMPLETE NOTE 20 CLEAN NOTE 16 2 2 2 INTERVAL TIME (min:sec) 88 10 NOTE NOTE 9 8 7 6 5 4 3 2 1 S T A N D B Y 3 3 2 2 Pressing the following option keys in the sequence shown will either start the Diagnostics Cycle or turn on the Rapid Advance feature for customer selectable cycles: HI TEMP WASH, AIR DRY, HI TEMP WASH, AIR DRY or POWER SCOUR, AIR DRY, POWER SCOUR, AIR DRY 2 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R2 R2 R2 R2 R2 R3 R3 R1 R1 R1 R1 R1 R2 R2 R2 R2 R2 R3 R3 R1 R2 R3 R1 R2 R3 R1 R2 R3 R1 R2 R3 R1 R2 R3 R1 R2 R3 D1 D1 D1 D1 D1 D1 D1 D2 D2 D2 D2 D1 D1 D1 D1 D1 D1 D1 D2 D2 D2 D2 0:05 R1 R1 R1 R2 R2 R2 R3 R3 If the sequence is entered after starting a cycle, the Rapid Advance feature is turned on, which allows the operator to manually advance the currently running cycle, interval by interval, by pressing the Pots & Pans/Antibacteria or Heavy/Soak & Scrub key. If the above key sequence is entered with the dishwasher in Standby, the Diagnostics Cycle is started. The Diagnostics Cycle for stainless steel tub models is different than the Diagnostics Cycle for plastic tub models (see time charts) but the entry sequence is the same. The operator can advance either cycle, interval by interval, by pressing the Pots & Pans/Antibacteria or Heavy/Soak & Scrub key. (DIAGNOSTICS) NOTE 1 – Numeric Cycle Time Display For plastic tub models with time displays, the display shows the current cycle time remaining in the diagnostics cycle (in minutes). For stainless steel tub models with numeric time displays, the STATUS INDICATORS WATER HEATING 6 3 3 2 4 S T A N D B Y 2 2 2 2 2 2 2 2 RAPID ADVANCE SERVICE FEATURE AND DIAGNOSTICS CYCLES (above) 2:00 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 R1 (W1=WASHING, R1=RINSING, D1=DRYING) ADD-A-DISH 8 (HI TEMP WASH = HIGH TEMP WASH = WATER HEAT) (POWER SCOUR = SUPER SCRUB) (AIR DRY = ENERGY SAVER DRY = NO HEAT DRY) 6 4 4 2 2 R1 R1 R1 R1 R1 R1 R1 R1 R2 R2 RINSE CYCLE 2:00 0:05 2:00 2:00 0:05 [4:00] 0:05 2:00 14:00 10:00 NOTE 11 8 VENT MOTOR WASH DRAIN FILL VALVE DETERGENT DISP (n/a) RINSE AID (DET/R.A.) DISPENSER HEATER 2 RINSE INTERVAL TIME (min:sec) NOTE NOTE 14 12 10 10 6:00 2:00 6:00 2:00 6:00 2:00 6:00 2:00 0:05 4:30 1:30 TH 0:05 2:00 1:00 0:05 0:05 0:05 0:25 2:00 0:05 2:00 6:00 0:05 2:00 2:00 0:05 6:00 1:55 0:05 0:05 2:00 2:00 66 66 1:30 66 2:00 68 66 2:00 29:30 25:30 NOTE 11 NUMERIC DISPLAY 88 S T A N D B Y NOTES QUICK WASH/QUICK GLASS INTERVAL TIME (min:sec) 2 1 0 1 NOTES 2:00 74:00 59:30 64:00 NOTE 11 0:05 MEDIUM SOIL LIGHT SOIL [SEE NOTE 2B] LIGHT SOIL OR NON-SENSOR MODEL NUMERIC CYCLE TIME DISPLAY 0:05 CHINA (ENERGY STAR “NORMAL”) INTERVAL TIME (min:sec) NOTE NOTE INTERVAL TIME (min:sec) WATER MISER/LOW ENERGY/SHORT/CRYSTAL-CHINA INTERVAL TIME (min:sec) STATUS LIGHTS BAR GRAPH W1 - WASHING W2 W3 R1 - RINSING R2 R3 D1 - DRYING D2 LOCKOUT ADD-A-DISH SENSING WATER HEATING RINSE AID EMPTY SANI COMPLETE/SANITIZED CLEAN NUMERIC CYCLE TIME DISPLAY 44 2 2:00 70:00 71:30/74:30 NOTE 11 STATUS LIGHTS LOCKOUT ADD-A-DISH WATER HEATING SENSING CLEAN SANI COMPLETE/SANITIZED WASHING (W1) W2 W3 RINSING (R1) R2 R3 DRYING (D1) D2 3 1:00 * * OPTION BUTTON LIGHTS SUPER SCRUB W. HEAT/HIGH TEMP NO HEAT DRY/ENERGY SAVER DRY SANI RINSE DELAY 0-2 HR DELAY 2-4 HR DELAY 4-6 HR FAVORITE CYCLE SET 2 4 S T A N D B Y OPTION BUTTON LIGHTS POWER SCOUR W. HEAT/HI TEMP SANI RINSE NO HEAT DRY/AIR DRY DELAY 0-2 HR DELAY 2-4 HR DELAY 4-6 HR FAVORITE CYCLE SET NOTE 5 0:05 6:00 2:00 6:00 2:00 6:00 2:00 6:00 2:00 0:05 7:30 1:30 1:00 TH 0:05 2:00 1:00 0:05 0:05 0:05 0:25 2:00 0:05 6:00 6:00 0:05 2:00 2:00 0:05 2:00/7:00 * TH 4:00 4:00 1:55 0:05 0:05 2:00 2:00 0:05 [6:00] 0:05 2:00 2:00 0:05 [6:00/4:00] * 6 0:05 NUMERIC CYCLE TIME DISPLAY 90:00/88:00 86:00/84:00 0:05 * NOTE 1 INTERVAL TIME (min:sec) HEAVY SOIL MEDIUM SOIL LIGHT SOIL [SEE NOTE 2A] LIGHT SOIL OR NON-SENSOR MODEL 2:00 NORMAL (ENERGY STAR “HEAVY”) 7 8 0:02 6 11 10 9 0:10 8 S T A N D B Y INTERVAL CYCLE BUTTON LIGHTS POTS & PANS/ANTIBACTERIA SOAK&SCRUB NORMAL W. MISER/SHORT CHINA QUICK WASH/QUICK GLASS RINSE CYCLE CANCEL DRAIN 0:02 6:00 2:00 6:00 30 24 22 16 14 0 0:05 44 42 42 42 41 40 32 32 2:00 2:00 0:05 0:05 2:00 0:05 6:00 6:00 0:05 60 58 58 52 46 46 50 48 48 48 46 1 0:05 NOTE 19 62 62 52 52 2 0:02 62 62 62 2:00 0:00 TH 6:00 1:55 0:05 0:05 2:00 72 70 70 70 68 3 6:00 74 4 0:05 74 74 74 2:00 0:05 [TH] [6:00] 0:05 76 74 5 2:00 78 78 78 2:00 2:00 0:05 [TH] 80 78 78 6 TH 92:00 92:00 82:00 NOTE 11 HEAVY SOIL MEDIUM SOIL LIGHT SOIL OR NON-SENSOR MODEL NUMERIC CYCLE TIME DISPLAY 0:05 INTERVAL TIME (min:sec) [6:00] 2:00 HEAVY / SOAK & SCRUB 7 2:00 6 8 INTERVAL CYCLE BUTTON LIGHTS POTS & PANS HEAVY NORMAL W. MISER/L. ENERGY CHINA QUICK WASH RINSE CYCLE CANCEL DRAIN 2:00 8 0 2:00 6:00 30 24 22 16 14 6:00 1 2:00 2 2:00 7:30 3 6:00 1:30 4 2:00 1:00 5 6:00 40 32 32 6 2:00 41 6:00 7:30 42 7 6:00 1:30 42 0:05 1:00 44 42 2:00 TH 2:00 8 TH 60 58 58 52 46 46 50 48 48 48 46 DRY 9 0:05 62 62 52 52 15 14 13 12 11 10 0:03 FINAL RINSE 20 19 18 17 16 2:00 0:05 6:00 25 24 23 22 21 0:05 2:00 2:00 0:05 0:00 67 67 62 62 26 PERIOD 6 2:00 77 75 75 75 73 5:00 TH 1:55 0:05 0:05 2:00 0:05 [TH] [6:00] 0:05 81 79 79 79 79 79 NOTE 19 28 27 PERIOD 5 PURGE RINSE 37 36 35 34 33 32 31 30 29 2:00 83 83 83 2:00 2:00 0:05 [TH] 0:05 85 83 83 MAIN WASH 38 PERIOD 4 (b) 0:05 97:00 97:00 87:00 NOTE 11 [6:00] 2:00 INTERVAL TIME (min:sec) PRE-RINSE 43 42 41 40 39 2:00 PRE-WASH / PRE-RINSE 50 49 48 47 46 45 44 INTERVAL POTS & PANS / ANTI-BACTERIA PERIOD 4 (a) PERIOD 3 6:00 PERIOD 2 6:00 PERIOD 1 PAGE 2 DIAGNOSTICS CYCLE - STAINLESS STEEL MODELS DIAGNOSTICS CYCLE - PLASTIC TUB MODELS COMMON CYCLE TIME CHART HEAVY SOIL MEDIUM SOIL LIGHT SOIL OR NON-SENSOR MODEL NUMERIC CYCLE TIME DISPLAY FOR SERVICE TECHNICIAN'S USE ONLY 0:03 FOR SERVICE TECHNICIAN'S USE ONLY display simply shows the “Interval Number” of the currently executing interval. (DIAGNOSTICS) NOTE 2 – Thermostat/Thermistor Detection To help identify whether a thermostat or thermistor is installed in the dishwasher, the Clean light is only illuminated in intervals 1-6 of the plastic tub Diagnostics Cycle and 1-9 of the stainless tub Diagnostics Cycle if a thermostat is installed. This determination is based on the resistance detected on the temperature sensor line. Because the resistance limits used by the control are close to the thermistor resistance at room ambient, this indicator is only reliable if warm water is in the dishwasher. (DIAGNOSTICS) NOTE 3 – Wash and Drain Motor Phase Windings The wash and drain phase winding outputs are only “on” while the motor is starting in the respective mode. Once the control has determined that the motor started properly, the phase winding output is turned “off”. (DIAGNOSTICS) NOTE 4 – Thermal Hold This thermal hold only occurs in the Plastic Tub Diagnostics Cycle, the setpoint temperature for this thermal hold is 60°C/140°F and the default time limit is 1 hour. OPTION NOTES (See chart at left) OTHER CONTROL FEATURES NOTE 18 – Water Heat/Hi Temp/High Temp Option CANCEL / DRAIN: This option guarantees the selected cycle will execute a Main Wash thermal hold at interval 31 and then follow the Main Wash with a heated rinse at period 4a (regardless of soil sensor presence or input). It does this by forcing the Normal and Water Miser/ Low Energy/Short/Crystal-China cycles to always execute at least the Medium Soil version of the cycle. This option is “Automatic” for Pots & Pans/Antibacteria and Heavy/Soak & Scrub cycles, and is not allowed with China, Quick Wash/Quick Glass, or Rinse cycles. Terminates current active cycle and clears cycle selections. Executes 2-minute drain upon first selection if water is likely to be left in sump. Subsequent selections toggle between 2-minute drains and going to standby. OUTPUT LOADS MOTOR WASH NOTE 17 DRAIN NOTE 17 FILL DETERGENT DISPENSER RINSE AID (DET/R.A.) DISPENSER VENT HEATER 3 3 4 18 18 19 19 1 NOTES COMMON CYCLE TIME CHART (above) The common cycle time chart describes the operation of all possible cycles, options, display indicators, & sensor features for the electronic dishwasher models that use this tech sheet. The cycles, options, display indicators, & sensor features shown in the time chart are not all available on every model. Cycles and options execute the same way on all the models with the exception of a few model specific timing changes described in notes 1, 2, and 20. The solid bar on the time chart for each cycle shows the intervals used by that cycle (EXAMPLE: Interval 47 is not used in Pots & Pans). The “Interval time” on the time chart specifies the duration of each interval for each cycle. Cycles all assume at first that a worst case (Heavy or Medium) soil is on the dishes. Each cycle then determines the true soil level based on soil sensor inputs received during the Pre-Wash and/or Pre-Rinse sense intervals: n HEAVY SOIL - Soil sensor tripped in intervals 48, 47, or 46, and again in intervals 41 or 40 n MEDIUM SOIL - Soil sensor tripped in intervals 48, 47, or 46, but not in intervals 41 or 40 n LIGHT SOIL - Soil sensor did not trip in intervals 48, 47, or 46 (cycle skips sense intervals 41 & 40) Each cycle skips certain intervals based on the true soil level. The arrows on the time chart show which intervals are skipped. (EXAMPLE: Pots & Pans cycle skips intervals 45 through 40 when light soil is detected). See notes 3, 4, 5, and 6 for more details. The time chart also shows a maximum cycle time estimate for each soil level (EXAMPLE: 97:00 minutes for Pots & Pans cycles with heavy soil). These estimates do not include time spent in thermal hold intervals. During thermal hold (“TH”) intervals, cycle timing pauses and the dishwasher washes and heats until the water reaches a setpoint temperature or a default time limit elapses. See notes 4, 6, 8, and 9 for more details. Models without a soil sensor will never detect a sensor trip in intervals 48, 47, or 46 and will always run the light soil version of each cycle (assuming no options are selected). The Water Heat/High Temp/High Energy and Power Scour/Super Scrub options force certain cycles to run no less than the medium soil version of the cycle (regardless of soil sensor presence or input). See notes 18 and 19. 5 6 7 7 7 7 8 18 19 NOTES 19 1 NOTE 1 – Timing Exceptions for Normal Cycle on Stainless Steel Tub Models For the Normal cycle on stainless steel tub models, the default time for Pre-Wash sense interval 48 is changed from 6:00 minutes to 4:00 minutes and the duration of Main Wash interval 29 is changed from 2:00 minutes to 7:00 minutes. The cycle time displayed by numeric display models in interval 29 is adjusted accordingly. NOTE 2 – Timing Exceptions for the Light Soil Version of the Normal, Water Miser, & China Cycles on Certain Models To use less water and/or simulate past production cycles, the intervals skipped for the Light Soil version of the cycle are different for some models. A. Special Light Soil version of Normal and Water Miser cycles for models: 1x83x, 1x86x, 1x89x, 1x95x, & 1x96x B. Special Light Soil version of China (Energy Star “Normal”) cycle for models: 1x83x, 1x86x, 1x89x, 1x95x, 1x96x, KUDV25 (Energy Star) NOTE 3 – Pre-Wash/Pre-Rinse Sensing Intervals 48 and 47 The dishwasher suspends cycle timing in each of these intervals and washes until a soil sensor trip is detected or a default time limit elapses. The default time for each interval is shown in brackets on the time chart as the “Interval Time” for the interval. The control heats interval 47 but not interval 48. The heater is turned off in interval 47 if the water temperature reaches 60°C/140°F. When a soil sensor trip is detected in either interval, the cycle jumps immediately to interval 45 and proceeds with the Heavy or Medium Soil versions of the cycle (until sense interval 41). If the default time limit elapses without a soil sensor trip, the cycle proceeds with the Light Soil version of the cycle. NOTE 4 – Pre-Wash/Pre-Rinse Thermal Hold/Sensing Interval 46 This thermal hold interval only occurs in Pots & Pans/Antibacteria and Heavy/Soak & Scrub cycles. The thermal hold setpoint temperature is 57°C/135°F and the default time limit 25:00 minutes. This interval is also a sensing interval. If a soil sensor trip is detected, the cycle jumps immediately to interval 45 and proceeds with the Heavy or Medium Soil version of the cycle (until sense interval 41). If the thermal hold reaches its setpoint temperature or the thermal hold default time limit expires without a soil sensor trip, the cycle proceeds with the Light Soil version of the cycle. 9 20 18 18 18 18 18 18 19 19 NOTES For models that have a thermostat, instead of a thermistor, the thermal hold and thermal cap temperatures specified in this document will all default to the trip point of the thermostat. FOR SERVICE TECHNICIAN'S USE ONLY 7 NOTES NOTES 10 10 20 21 21 21 21 21 NOTES NOTE 19 – Power Scour/Super Scrub Option 10 20 21 NOTES NOTE 5 – Pre-Rinse Sensing Interval 41 NOTE 10 – China Cycle Pulsed Heat Dry The dishwasher suspends cycle timing and washes and heats until a soil sensor trip is detected or a default interval time limit elapses. The default time for this interval is shown in brackets on the time chart as the “Interval Time” for the interval. The heater is turned off in this interval if the water temperature reaches 60°C/140°F. When a soil sensor trip is detected in this interval, the cycle jumps immediately to interval 39 and proceeds with the Heavy Soil version of the cycle. If the default time limit elapses without a soil sensor trip, the cycle proceeds with the Medium Soil version of the cycle. For the China cycle, the heater is turned off in intervals 2, 4, and 6 of the Dry period. NOTE 6 – Pre-Rinse Thermal Hold/Sensing Interval 40 This thermal hold interval only occurs in Pots & Pans/Antibacteria and Heavy/Soak & Scrub cycles, and only occurs if the thermal hold at interval 46 failed to reach temperature due to a soil sensor trip in interval 46 or 48. The setpoint temperature for this thermal hold is 57°C/135°F and the default time limit 20:00 minutes. This interval is also a sensing interval. Upon detecting a soil sensor trip, the cycle jumps immediately to interval 39 and proceeds as a Heavy Soil cycle. If this thermal hold reaches its setpoint temperature or the thermal hold default time limit expires without a soil sensor trip, the cycle proceeds as a Medium Soil cycle. NOTE 7 – Thermally Capped Heated Wash Intervals For intervals 32-35 of the Normal, Water Miser/Low Energy/ Short/Crystal-China, China, and Quick Wash/Quick Glass cycles, the heater is turned off if the water reaches 60°C/140°F. For interval 30 of the Pots & Pans/Antibac cycle, the heater is turned off if the water temperature reaches 66°C/150°F. NOTE 8 – Main Wash Thermal Hold Interval 31 The setpoint temperature for this thermal hold is 60°C/140°F. The default time limit is 20:00 for Pots & Pans/Antibac and Heavy/Soak & Scrub cycles, and 30:00 for all other cycles. NOTE 9 – Final Rinse Thermal Hold Interval 13 The setpoint temperatures and default time limits for this thermal hold vary by cycle as follows: Antibacteria Pots & Pans Heavy/Soak & Scrub Normal W.Miser/L.Energy/Short/Cr-China China Quick Wash/Quick Glass 68°C/155°F 60°C/140°F 60°C/140°F 60°C/140°F 60°C/140°F 54°C/130°F 60°C/140°F 40:00 25:00 25:00 30:00 40:00 15:00 40:00 (Automatic Sani Rinse) NOTE 11 – Numeric Cycle Time Display Models with numeric time displays show the current minutes remaining in a cycle or the current hours remaining in a delay. The time chart shows the cycle time that is displayed at the beginning of each interval of a cycle. The cycle time displayed is based on the highest soil level version of the cycle. As intervals are skipped for lighter soil levels, the time skips down to the cycle time specified for that point in the cycle. The time display is frozen during Sensing and Thermal Hold intervals. This option optimizes the selected cycle for tough soils by making the following adjustments to the cycle: ■ Because tough soils are not always removed soon enough to detect in the Pre-Wash/Pre-Rinse sense intervals, the option forces the cycle to execute at least the Medium Soil version of the cycle (regardless of soil sensor presence or input). ■ The option turns the heater on in Pre-wash sense interval 48. If the water temperature reaches 60°C/140°F, the heater will be turned off. ■ ■ ■ NOTE 12 – Numeric Cycle Time Display Adjustment for Normal Cycles with Purge Normal cycles that execute period 4b (Purge), instead of period 4a (Rinse), for low soil conditions (or non-sensor models) also execute intervals 29 and 32. These two intervals are not used in the heavier soil versions of the cycle; consequently, the cycle time displayed by numeric display models in intervals 27-32 is adjusted accordingly for the insertion of these intervals. NOTE 13 – Add-A-Dish Indicator The Add-A-Dish indicator is only turned on for Pots & Pans, Heavy, and Normal cycles. NOTE 14 – Water Heating Indicator The Water Heating indicator is turned on during all thermal hold intervals to signal that cycle timing has been interrupted to heat the water to a specified setpoint temperature. NOTE 15 – Sensing Indicator The Sensing indicator is turned on during all sensing intervals to signal that cycle timing has been interrupted while soil levels are being determined. NOTE 16 – Clean Indicator For Pots & Pans/Antibacteria and Heavy/Soak & Scrub cycles only, the option lengthens the default time limit for sense interval 48 to 16:00 minutes. For Pots & Pans/Antibacteria and Heavy/Soak & Scrub cycles only, the option also increases the setpoint for thermal hold intervals 46 and 40 from 57°C/135°F to 60°C/140°F. For Pots & Pans/Antibacteria and Heavy/Soak & Scrub cycles only, the option adds 10:00 minutes of wash time to the main wash at interval 29 and compensates for the added cycle time by shortening rinse intervals 24 and 23 to 0:00 and 2:00 minutes respectively. The cycle time displayed by numeric display models in intervals 23-28 is adjusted accordingly. DELAY START: Allows the customer to delay the start of a cycle. Each press of the Delay key increases the delay to the next available delay time selection and then back to no delay. ■ For models with a Start key, the delay will begin clocking down upon selecting the Start key. ■ For models without a Start key, the delay period will begin upon selecting the Cycle key. The cycle selected will begin automatically upon completing the delay period. FAVORITE CYCLE: Allows the customer to save a Cycle, Option & Delay combination as a favorite cycle, which can be started at any time thereafter by pressing the Favorite Cycle key. The customer sets the favorite cycle in memory by selecting the desired Cycle, Option & Delay combination and then holding down the Favorite Cycle key until the Favorite Cycle Set light is turned on. The Favorite Cycle Set light will turn off on its own after 10 seconds. ERROR MESSAGES NOTE 20 – Sani Rinse Option STUCK KEY: The Sani Rinse option changes the setpoint temperature for Final Rinse thermal hold interval 13 to 68°C/155°F and adds 15:00 minutes to the default time limit for the thermal hold. The option also turns the heater off in intervals 1 and 2 of the Dry period. This option is not allowed with China, Quick Wash/Quick Glass, or Rinse cycles. This option is automatic for the Antibacteria cycle on all KitchenAid models. If the control detects that a key is stuck in the depressed position, dishwasher operation will be suspended and the control will flash the light for that key until the condition is corrected. If a key without a light is stuck or multiple keys are stuck, the control will flash the Lock-Out light. If the Sani Rinse option is completed satisfactorily, the Sani Complete/Sanitized indicator is turned on at the end of the cycle. If one of the following Sani Rinse problems occurs, the indicator will flash on and off at the end of the cycle: ■ Final Rinse thermal hold fails to heat the water to the Sani Rinse setpoint temperature before the default time limit expires. ■ Power to the dishwasher is interrupted (e.g. by opening the door or AC line failure) anytime between interval 13 and the end of the cycle. The indicator is turned off by opening the door or pressing any key. NOTE 17 – Wash and Drain Motor Phase Windings NOTE 21 – No Heat Dry/Air Dry/Energy Saver Dry Option FOR SERVICE TECHNICIAN'S USE ONLY The Control Lock light is turned on and all keys of the keyboard are disabled whenever the Control Lock feature is invoked by the customer. The Control Lock feature (and light) can be turned on or off by the customer at any time by holding down the Air Dry option key for 4 seconds. This option is only allowed with Pots & Pans/Antibacteria, Heavy/Soak & Scrub, and Normal cycles. The Clean indicator is turned on at the end of all cycles except the Rinse cycle and is turned off by opening the door or pressing any key. The Wash and Drain phase winding outputs are only “on" while the motor is starting in the respective mode. Once the control has determined that the motor started properly, the phase winding output is turned “off”. CONTROL LOCK: This option turns the heater off during the Dry period of the cycle. This option is not allowed with Quick Wash/Quick Glass or Rinse cycles (which have no Dry period). PART NO. 9744480 NOTE: This sheet contains important Technical Service Data FOR SERVICE TECHNICIAN ONLY DO NOT REMOVE OR DESTROY FOR SERVICE TECHNICIAN'S USE ONLY
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