98148 Catalog

2016-10-06

: Pdf 98148-Catalog 98148-Catalog B5 unilog

Open the PDF directly: View PDF .
Page Count: 102 [warning: Documents this large are best viewed by clicking the View PDF Link!]

PAT81KFT-18V . . . . . . . . . . . . . . . . . . . . . . N-38

PAT4PC834-18V . . . . . . . . . . . . . . . . . . . . . N-39

PATMD6-14V. . . . . . . . . . . . . . . . . . . . . . . . N-40

PAT600-18V. . . . . . . . . . . . . . . . . . . . . . . . . N-41

REMOTE HYDRAULIC

Y35BH (10,000 PSI). . . . . . . . . . . . . . . . . . . N-42

Y39BH (10,000 PSI). . . . . . . . . . . . . . . . . . . N-43

Y34BH (10,000 PSI). . . . . . . . . . . . . . . . . . . N-44

Y29BH (6,000 PSI). . . . . . . . . . . . . . . . . . . . N-45

Y750BHXT & Y750CBHXT

(10,000 PSI). . . . . . . . . . . . . . . . . . . . . . . N-46

Y644MBH . . . . . . . . . . . . . . . . . . . . . . . . . . N-47

Y81KFTMBH . . . . . . . . . . . . . . . . . . . . . . . . N-48

Y4PC834MBH . . . . . . . . . . . . . . . . . . . . . . . N-49

Y45 (10,000 PSI) . . . . . . . . . . . . . . . . . . . . . N-50

Y46, Y46C (10,000 PSI). . . . . . . . . . . . . . . . N-51

Y60BHU & Y60BHUD . . . . . . . . . . . . . . . . . N-52

PNEUMATIC

Y29NC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-53

TFM Tape Fed Machine. . . . . . . . . . . . . . . . N-54

TFM Installation Tooling Chart . . . . . . . . . N-55

CUTTERS

MECHANICAL AND RATCHET

MCC500, MCC1000 . . . . . . . . . . . . . . . . . . N-56

RCC336, RCC556, RCC600, RCC750HD,

RCC954ACSR, RCC1000 . . . . . . . . . . . N-57

SELF-CONTAINED HYDRAULIC

YCUT129ACSR . . . . . . . . . . . . . . . . . . . . . . N-58

BATTERY ACTUATED

PATHCC10-18V. . . . . . . . . . . . . . . . . . . . . . N-59

PATCUT129ACSR-18V . . . . . . . . . . . . . . . . N-60

PATCUT245CUAL-18V . . . . . . . . . . . . . . . . N-61

BCC1000CUAL . . . . . . . . . . . . . . . . . . . . . . N-62

REMOTE HYDRAULIC

RHCC129ACSR. . . . . . . . . . . . . . . . . . . . . . N-63

RHCC245CUAL. . . . . . . . . . . . . . . . . . . . . . N-64

BURNDY®Tooling

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

N-1

TABLE OF CONTENTS

DIES

12 Ton U Dies . . . . . . . . . . . . . . . . . . . . . . . . N-4

W Dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-4

UDIEKITCU, UDIEKITAL,

UDIEKITHYGRD U Die Kits . . . . . . . . . . . N-5

CRIMPERS

MECHANICAL AND RATCHET

Y10D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-6

Y10-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-7

YF-TOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-8

Y8MRB-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . N-9

MR8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-10

MR15, MR18, MR20 . . . . . . . . . . . . . . . . . . N-11

MR4C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-12

Y1MRTC . . . . . . . . . . . . . . . . . . . . . . . . . . . N-13

M8ND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-14

MRC840, MRC840AL . . . . . . . . . . . . . . . . . N-15

MY29, MY28 . . . . . . . . . . . . . . . . . . . . . . . . N-16

OH25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-17

OUR840 . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-18

MD6, MD6-4, MD6-6, MD6-8, MD6-12,

MD6-14, MD6-37, MD6-38, MD6-K . . . N-19

MD7, MD7-6, MD7-8 . . . . . . . . . . . . . . . . . N-20

MD7-34R . . . . . . . . . . . . . . . . . . . . . . . . . . . N-21

MD6/MD7 Accessories . . . . . . . . . . . . . . . N-22

MD6R. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-23

MD6 Hotstick Tools . . . . . . . . . . . . . . . . . . . N-24

RK147-2 & WIREMIKE . . . . . . . . . . . . . . . . N-25

SELF-CONTAINED

HYDRAULIC

Y500CT-HS . . . . . . . . . . . . . . . . . . . . . . . . . N-26

Y35 & Y35-2 . . . . . . . . . . . . . . . . . . . . . . . . N-27

Y35 Accessories. . . . . . . . . . . . . . . . . . . . . N-28

Y39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-29

Y750HSXT & Y750CHSXT . . . . . . . . . . . . . N-30

Y644HSXT . . . . . . . . . . . . . . . . . . . . . . . . . . N-31

Y81KFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-32

Y4PC834 . . . . . . . . . . . . . . . . . . . . . . . . . . . N-33

BATTERY ACTUATED

PAT750XT-18V. . . . . . . . . . . . . . . . . . . . . . . N-34

PAT750K-18V . . . . . . . . . . . . . . . . . . . . . . . N-35

PAT644XT-18V. . . . . . . . . . . . . . . . . . . . . . . N-36

PAT46-18V. . . . . . . . . . . . . . . . . . . . . . . . . . N-37

Blue highlighted items are industry standard and most frequently ordered.

(Table of Contents continued on page 2)

Tooling BURNDY®

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Blue highlighted items are industry standard and most frequently ordered.

N-2

TABLE OF CONTENTS

(Continued)

HYDRAULIC PUMPS

HP10 (10,000 PSI). . . . . . . . . . . . . . . . . . . . N-65

HP8 (8,800 PSI). . . . . . . . . . . . . . . . . . . . . . N-65

HP6 (6,000 PSI). . . . . . . . . . . . . . . . . . . . . . N-65

FP10 (10,000 PSI) . . . . . . . . . . . . . . . . . . . . N-66

FP8 (8,800 PSI) . . . . . . . . . . . . . . . . . . . . . . N-66

FP6 (6,000 PSI) . . . . . . . . . . . . . . . . . . . . . . N-66

Y10AC9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-67

EPP10, EPP6. . . . . . . . . . . . . . . . . . . . . . . . N-68

EPAC10, EPAC8, EPAC6 . . . . . . . . . . . . . . N-69

EP10, EP10-2, EP8, EP6 . . . . . . . . . . . . . . N-70

EP10-1HP, EP10-1HP-2 . . . . . . . . . . . . . . . N-71

GP10 (10,000 PSI) . . . . . . . . . . . . . . . . . . . N-72

Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . N-73

Accessories . . . . . . . . . . . . . . . . . . . . . . . . N-74

LOW PRESSURE HYDRAULIC

ENFORCER™ HIW716ENF

Impact Wrench . . . . . . . . . . . . . . . . . . . . N-75

HIW-716R1, HIW716VTR1

Impact Wrenches . . . . . . . . . . . . . . . . . . N-76

KOMPRESSOR™ LPHY750XT,

LPHY750CXT . . . . . . . . . . . . . . . . . . . . . N-77

HBR40, HBR66 Hydraulic Breakers . . . . . . N-78

HTP3, HP3 3Submersible Pumps. . . . . . . N-79

HP2HV 2Submersible Pump. . . . . . . . . . . N-79

HPTR1 Pole Tampers

and Accessories . . . . . . . . . . . . . . . . . . . N-80

HHS, HPS Chain Saws . . . . . . . . . . . . . . . . N-81

HPP18, HPP18-2

Hydraulic Power Packs. . . . . . . . . . . . . . N-82

HPP5 Hydraulic Power Pack. . . . . . . . . . . . N-82

LPHT Accessories . . . . . . . . . . . . . . . . . . . N-83

KNOCKOUTS

MECHANICAL AND RATCHET

BKOM50125 Knockout Set. . . . . . . . . . . . . N-84

BKOM152 Knockout Set. . . . . . . . . . . . . . . N-85

BKOH2540 Knockout Set . . . . . . . . . . . . . . N-86

BKOW520 Knockout Set. . . . . . . . . . . . . . . N-87

BKOR520 Knockout Set . . . . . . . . . . . . . . . N-88

HYDRAULIC

BKOS5290 Knockout Set . . . . . . . . . . . . . . N-89

BKOS520 Knockout Set . . . . . . . . . . . . . . . N-90

BKOH520A Knockout Set . . . . . . . . . . . . . . N-91

BKOH540A Knockout Set . . . . . . . . . . . . . . N-92

BKOF520 Knockout Set . . . . . . . . . . . . . . . N-93

BKOF540 Knockout Set . . . . . . . . . . . . . . . N-94

BENDERS

HAND BENDERS

B12E, B34E12R, B1E34R

Conduit Hand Benders . . . . . . . . . . . . . . N-95

ELECTRIC BENDERS

BEB122 Electric Conduit Bender . . . . . . . . N-96

WIRE MANAGEMENT

THE SMARTCART®

BSC2H 2 Wheel Heavy Duty Cart . . . . . . . . N-97

BSC2L 2 Wheel Light Duty Cart . . . . . . . . . N-98

BSCWS40, BSCWS80

Wall Wire Reel Storage Systems . . . . . . N-99

WIRE CADDIES

BWC04EHC Economy Hand Caddy . . . . . N-100

BWC06FHC Folding Wire Caddy . . . . . . . N-100

BWC01CMC

Compact Medium Caddy . . . . . . . . . . . N-100

BWC01CDC Compact Caddy. . . . . . . . . . N-100

BWC46CWD Wire Dispenser . . . . . . . . . . N-101

BWC01FCMR Folding

Caddy Mount Reel . . . . . . . . . . . . . . . . N-101

BWC28FAC Folding A-Frame Caddy . . . . N-101

BWC01FSMC Folding

Stud Mount Caddy . . . . . . . . . . . . . . . . N-102

BWC01FAR Folding Add-On Reel . . . . . . N-102

BWC01FFMC Folding

Floor Mount Caddy. . . . . . . . . . . . . . . . N-102

BWC46RC 6 Spindle Reel Caddy . . . . . . . N-103

BWC410RC 10 Spindle Reel Caddy . . . . . N-103

BWC420MSC Multi-Spool Caddy. . . . . . . N-103

BWC24HTC Hand Truck Caddy . . . . . . . . N-104

BWC24LHTC, BWC00ADP,

BWC27LHTCADP Wire Caddies . . . . . N-104

BWC24MTHTC Wire Caddy . . . . . . . . . . . N-104

BWC00JS Jack Stand. . . . . . . . . . . . . . . . N-105

BWC20PRSF Portable

Reel Support Frame . . . . . . . . . . . . . . . N-105

BWC32DCC Double Coil Caddy. . . . . . . . N-105

BWC40PC Push Cart Caddy. . . . . . . . . . . N-106

BWC43UC Utility Cart Caddy . . . . . . . . . . N-106

BWC43TRC Triple Reel Caddy . . . . . . . . . N-106

BURNDY®Tooling

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Blue highlighted items are industry standard and most frequently ordered.

N-3

INTRODUCTION

INSTALLATION TOOLS

BURNDYs total compression program offers

the most complete line of installation tools,

mechanical, full cycle ratchet, self contained

hydraulic, remote controlled hydraulic, power

actuated pumps, hoses and accessories,

available to the electrical industry. These tools

have been designed to integrate with the com-

plete line of BURNDY®compression connec-

tors. Whether you’re a small contractor work-

ing with #22 wire or a large utility working with

2500 kcmil conductor, there’s a BURNDY®

compression tool available to do the job.

The benefits of compression are many, how -

ever, probably the most significant benefit is

reliability. There’s nothing more important to

the electrical industry today than reliability. It

rep resents the one area that leads to econom-

ical installations that will endure for the life of

the installation.

TOOL CENTER

An important element of the BURNDY®com-

pression program is the Tool Center, 150

Burndy Road, Littleton, NH 03561 (800-426-

8720). This center provides advice and infor-

mation on the operation, maintenance and

repair of BURNDY®tools. The repair center is

staffed with specialized technicians who pro-

vide the best possible tool repair service, for all

BURNDY®tools, pumps and accessories.

We designed and produced the first self

contained hydraulic compression electrical

connector installation tool in 1934. In our con-

tinuing efforts to provide the highest quality

and highest value connection systems, we

offer the current BURNDY®tool policy.

LIMITED WARRANTY

The full line of BURNDY®tools are warranted

to be free of defects in materials and work-

manship for a period of five (5) years from the

date of shipment. If inspection by a certified

tool technician shows the trouble is caused

by defective workmanship or material,

BURNDY®will repair (or at our option),

replace the tool.

This Warranty does not apply where:

• Repairs or alterations have been made

or attempted by others.

• Repairs are required because of normal

wear and tear.

• The tool has been abused, misused or

improperly maintained.

• The use of any non-BURNDY®prod-

ucts has resulted in damage to the tool.

STANDARD LIMITED WARRANTY AND

LIMITATION OF LIABILITY

BURNDY®warrants that the goods and serv-

ices stated on the face hereof, when fur-

nished to Buyer by BURNDY®, conform with

BURNDY’s current written specifications and

drawings (or with those of the Buyer specifi-

cally accepted by BURNDY®in writing), and

will be free of defects in materials and work-

manship. BURNDY’s sole obligation (and

Buyer’s sole and exclusive remedy) for any

breach of warranty under the foregoing war-

ranty shall be to repair (at location designat-

ed by BURNDY®) or, at BURNDY’s option: To

replace FOB the original point of delivery any

goods which are non-conforming or defec-

tive and are so specified by buyer in a written

certified mail notice to an officer of

BURNDY®within the applicable warranty

period. BURNDY®expressly disclaims any

and all express or implied warranties other

than the warranty of its title to goods and the

warranty hereinabove set forth. Such dis-

claimer includes, without limitation, warranty

of fitness for a particular purpose and war-

ranty of merchantable quality.

Limitation of Liability— BURNDY®will not,

under any circumstances, be liable for the

cost of removal or reinstallation of goods or

the cost of disassembly or reassembly of

equipment in connection therewith, or for

loss of the use of Buyer’s equipment or facil-

ities, or for loss of business or good will or

profits, or for cost of inspection or storage, or

for any incidental or consequential damages

of any nature or description whatever which

may arise from BURNDY’s sale of goods to

Buyer.

REPAIR POLICY

All non-warranty repaired tools are complete-

ly reconditioned and receive a limited 1-year

warranty. Non-warranty repair returns tools

to like new condition at a maximum cost of

40% of a new tool. A nominal service charge

of $5.00 is applied to all repairs to cover

shop supplies, oil disposal and other miscel-

laneous services not covered as part of the

standard repair.

If the decision is made not to repair, a han-

dling charge of $25.00 will be applied plus

return freight costs.

RETURN PROCEDURE

All tools sent to the Burndy Tool Center or an

authorized repair center must be accompa-

nied by a purchase order with detailed bill to

and ship to address authorizing repair.

Requests for repair charges before work is

done must be stated on the purchase order.

All tools sent to the Burndy Tool Center or an

authorized repair center as a warranty claim

must be accompanied by a proof of pur-

chase such as a BURNDY®invoice or invoice

from any BURNDY®distributor.

All tools must be shipped at the owner’s

expense, prepaid. BURNDY®pays for the

return freight, same surface freight as

received. Airfreight returns will be returned

same way collect for non-warranty repair and

prepaid for warranty repairs.

This warranty and repair policy supercedes

all previous policies and is in effect January

1, 2005.

12-TON U DIES*

BURNDY®Die Sets

Fits Y35, Y39, Y750 Series,

PAT750-18V Series,

PAT46-18V, Y46

(W/PUADP-1 Adapter)

U die case Part# PT29291, holds up to 15 dies

Wire Size Copper Aluminum

Small #8 U8CRT U8CABT

#6 U5CRT U6CABT

#4 U4CRT U4CABT

#3 U3CRT N/A

#2 U2CRT U2CABT

#1 U1CRT-1 U1CART

1/0 U25RT U25ART

2/0 U26RT U26ART

3/0 U27RT U27ART

4/0 U28RT U28ART

250 kcmil U29RT U29ART

300 kcmil U30RT U30ART

350 kcmil U31RT U31ART

400 kcmil U32RT U32ART

500 kcmil U34RT U34ART

535 Flex kcmil U38XRT N/A

600 kcmil U36RT U36ART

750 kcmil U39RT U39ART-2

Large 777 Flex U44XRT N/A

* Non-tension U-type 12-ton dies for YA, YS, YA-A, YS-A style

connectors.

NOTE: N/A = not applicable.

W DIES

BURNDY®Die Sets

Fits Tools MD6, MD7,

Y500CTHS, PAT600-18V,

PATMD6

* These sizes (250-500) for Y5000CTHS, MD7-34(R),

BAT500, BCT500HS only.

** For PAT600-18V only.

NOTE: N/A = not applicable.

Suitable for use on YA, YS, YA-A, YS-A type non-tension

connectors.

W die case Part# PT4946, holds up to 12 dies

Wire Size Copper Copper Aluminum

Small #8 W8CVT W8CRT X8CART

#6 W5CVT W5CRT W161

#4 W4CVT W4CRT W162

#3 W3CRT W3CRT N/A

#2 W2CVT W2CRT W239

#1 W1CVT W1CRT W163

1/0 W25VT W25CRT W241

2/0 W26VT W26CRT W245

3/0 W27VT W27CRT W166

4/0 W28VT W28CRT W660

250 *W29VT W29CRT N/A

300 *W30VT W30CRT N/A

350 *W31VT W31CRT *W31ART

400 *W32VT W32CRT N/A

450 W33VT W33CRT

500 *W34VT W34CRT N/A

Large 600 **W36RT W36CRT N/A

N-4

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Dies

UDIEKITCU,

UDIEKITAL,

UDIEKITHYGRD

BURNDY®U DIE KITS

Each UDIEKITCU and UDIEKITAL die kit

includes 15 sets of “U” dies and the PT29291

die case. These stainless steel color coded

dies are for crimping BURNDY®YA, YS, YA-A

and YS-A type HYLUG™ and HYLINK™

color coded terminals and splices ranging

from #6 AWG through 750 kcmil.

The UDIEKITHYGRD kit includes eight die

sets. Seven dies sets are used to install the

BURNDY®HYGROUND®irreversible com-

pression grounding connectors, and the

U2CABT die set for pre-crimping 1/2, 5/8

and 3/4ground rods for increased rotational

resistance.

BURNDY®“U” dies are used in the Y35, Y39,

Y750 series, PAT750-18V series, Y46, and

PAT46-18V (with PUADP-1 adapter) tools.

UDIEKITCU Includes UDIEKITAL Includes

Copper Wire Size Catalog Number Aluminum Wire Size Catalog Number

#6 AWG U5CRT #6 AWG U6CABT

#4 AWG U4CRT #4 AWG U4CABT

#2 AWG U2CRT #2 AWG U2CABT

#1 AWG U1CRT-1 #1 AWG U1CART

1/0 AWG U25RT 1/0 AWG U25ART

2/0 AWG U26RT 2/0 AWG U26ART

3/0 AWG U27RT 3/0 AWG U27ART

4/0 AWG U28RT 4/0 AWG U28ART

250 kcmil U29RT 250 kcmil U29ART

300 kcmil U30RT 300 kcmil U30ART

350 kcmil U31RT 350 kcmil U31ART

400 kcmil U32RT 400 kcmil U32ART

500 kcmil U34RT 500 kcmil U34ART

600 kcmil U36RT 600 kcmil U36ART

750 kcmil U39RT 750 kcmil U39ART-2

Die Case PT29291 Die Case PT29291

UDIEKITHYGRD Includes

Catalog Number

U997

PU998

U1011

U1104

U1105

U2CABT (Ground rod pre-crimp die)

PT29291 (Die case)

N-5

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Dies

Y10D

HYTOOL™

Two Tools in One—

#22-10 AWG Nylon

Insulated Connectors,

#22-10 AWG Uninsulated

Connectors

Hand-held plier type tool that will install #10-

22 AWG nylon insulated and uninsulated

terminals and splices, with a precision

machined wire cutter for aluminum and cop-

per wire in the nose of the tool. Long handles

provide greater mechanical advantage.

5-year limited warranty.

SPECIFICATIONS

Length: 9-3/4

Weight: 13.5 oz.

FOR USE ON

#10-22 AWG Nylon Insulated Terminals

Box Cat. Types Bulk Cat. Types

TN YAES

TN-F YAES-E

YAE-N BOX YAE-N

YAE-N-F BOX YAE-N-F

YAE-Z BOX YAE-Z

YAEV BOX YAEV

#10-22 AWG Nylon Insulated Splices

Box Cat. Types Bulk Cat. Types

SN YSE-HN *

SNM YSES

YSE-H BOX * YSE-H *

#10-22 AWG Uninsulated (Bare) Terminals

Box Cat. Types Bulk Cat. Types

TYAD

T-F YAD-F

YAV BOX YAV

YAV-T-F BOX YAV-T-F

YAV-H BOX * YAV-H *

YAV-H-F BOX * YAV-H-F *

YAV-Z BOX YAV-Z

#10- 22 AWG Uninsulated (Bare) Splices

Box Cat. Types Bulk Cat. Types

YSV BOX YSV

YSV-H BOX * YSV-H *

BENEFITS

• Easy wire cutting with precision machined

cutting blade.

• Save time, money and lower installed

costs with one tool for both nylon insulat-

ed and uninsulated (bare) connectors.

• Easy tool operation out of the carton.

No need to break in the tool prior to

actual usage.

• A heavy duty forged steel tool, that has

a rust resistant finish will provide a long

durable life.

BENEFITS (Continued)

• Easier crimping on #22-10 bare and nylon

insulated connectors because of the

longer handles that provides greater

mechanical advantage.*

• Comfort grip handles fit hands comfort-

ably helping make the tool easy to use.

• Terminals and splice connectors are UL

listed and CSA certified when installed

with the Y10D HYTOOL™.

• 5-year limited warranty.

* Conductor crimp only.

Features

COMFORT

GRIP HANDLES READY TO USE

LUBRICATED PIVOT HEAVY DUTY

FORGED STEEL

PRECISION

MACHINED

WIRE CUTTER

LONG HANDLES

FOR GREATER

MECHANICAL

ADVANTAGE

RUST RESISTANT FINISH #22-10

UNINSULATED

(BARE)

#22-10

NYLON

INSULATED

N-6

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Mechanical and Ratchet

Y10-22

HYTOOL™

#22-10 AWG Insulated

Connectors,

#22-10 AWG Uninsulated

Connectors

Hand-held plier type tool to install #10-22

AWG insulated and uninsulated terminals

and splices with a wire cutter in the nose of

the tool. Will strip #10-22 AWG wire and cut

common size mild steel and non-ferrous

screws. 5-year limited warranty.

SPECIFICATIONS

Length: 8-5/8

Weight: 11 oz.

FOR USE ON

#10-22 AWG Nylon Insulated Terminals

Box Cat. Types Bulk Cat. Types

TN YAES

TN-F YAES-F

YAE-N BOX YAE-N

YAE-N-F BOX YAE-N-F

YAE-Z BOX YAE-Z

YAEV BOX YAEV

#10-22 AWG Nylon Insulated Splices

Box Cat. Types Bulk Cat. Types

SN YSE-HN *

SNM YSES

YSE-H BOX *YSE-H *

#10-22 AWG Vinyl Insulated Terminals

Box Cat. Types Bulk Cat. Types

TP BA

TP-F BA-EF

TP-ZBA-EZ

#10-22 AWG Vinyl Insulated Splices

Box Cat. Types Bulk Cat. Types

SP BS

#10-22 AWG Uninsulated (Bare) Terminals

Box Cat. Types Bulk Cat. Types

TYAD

T-F YAD-F

YAV BOX YAV

YAV-T-F BOX YAV-T-F

YAV-H-F BOX * YAV-H-F *

YAV-Z BOX YAV-Z

#10-22 AWG Uninsulated (Bare) Splices

Box Cat. Types Bulk Cat. Types

YSV BOX YSV

YSV-H BOX * YSV-H *

BENEFITS

• Easy wire cutting with anvil type wire

cutter design.

• Crimps full range of insulated terminals

and splices #22-10 AWG.

• Cut off dies for common size mild steel

and non-ferrous screws.

• Crimps full range of uninsulated terminals

and splices #22-10 AWG.

• Full range insulation strippers for wire

sizes #22-10. One step stripping.

• Comfort grip handles fit hands comfort-

ably helping make the tool easy to use.

• 5-year limited warranty.

* Conductor crimp only.

Features

WIRE CUTTERS ONE STEP INDIVIDUALLY

SIZED WIRE STRIPPERS SCREW AND

BOLT CUTTERS

#12-10 INSULATED

COLOR CODE YELLOW

WIRE CUTTER

#22-14 INSULATED

COLOR CODE

RED & BLUE

#22-10

UNINSULATED

COMFORT GRIP

PLASTIC HANDLES

N-7

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Crimpers—Mechanical and Ratchet

YF-TOOL

Installation Ratchet Tool

for Bare and Insulated

Ferrules

For Use On Copper Ferrules

These tools have been specifically designed

to work with both the insulated and uninsulat-

ed ferrules type YF. Unless otherwise noted,

the tools have a trapezoidal crimp type.

YF2610TOOL, YF2210TOOL, and

YF1006TOOL have multiple grooves for

range capacity.

YF2214TOOL has one groove to accept

22-14 AWG range.

Catalog Number Capacity Crimp Profile Weight Handle Color

YF3206TOOL 32-6 AWG Square 1.10 lbs Black/Orange

YF2610TOOL 26-10 AWG Trapezoidal 1.02 lbs Blue

YF2214TOOL 22-14 AWG Trapezoidal 1.05 lbs Red

YF2210TOOL 22-10 AWG Trapezoidal 1.05 lbs Red

YF1006TOOL 10-6 AWG Trapezoidal 1.05 lbs Red

YF0801TOOL 8-1 AWG Trapezoidal 1.80 lbs Red

YF0401TOOL 4-1 AWG Trapezoidal 1.50 lbs Red/Blue

YF/03/0TOOL 1/0-3/0 kcmil Trapezoidal 1.80 lbs Red

YF4/0250TOOL 4/0-250 kcmil Trapezoidal 1.80 lbs Red

Features and Benefits

• Ergonomic handle design to help ease

installer fatigue

• Release mechanism

• Low handle force required

YF4/0250TOOL

N-8

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Mechanical and Ratchet

Y8MRB-1

HYTOOL™

#22-8 AWG

Hand-held full cycle ratchet tool for #8-22

AWG uninsulated terminals and splices. Full

cycle feature builds in reliability and removes

the human factor from the finished instal -

lation. 5-year limited warranty.

SPECIFICATIONS

Length: 9-1/2

Weight: 1.21 lbs.

FOR USE ON

BOX CAT. TYPES BULK CAT. TYPES

Uninsulated Terminals

TYAD

T-F YAD-F

YAV BOX YAV

YAV-L BOX YAV-L

YAV-T-F BOX YAV-T-F

YAV-Z BOX YAV-Z

Uninsulated Splices

YSV BOX YSV

YSV-L BOX YSV-L

BENEFITS

• One tool to accommodate #22-8 AWG.

• Lightweight.

• Full cycle ratchet for positive crimping.

• Inspection (PG) gauges available to check

each groove.

Groove Gauge#

#18 PG395-1

#14 PG396-1

#10 PG397-1

# 8 PG398-1

• Each indentor has its own identifying mark

for inspectability.

• Jaw opening orientation, molded finger

and palm grips and the easy reach frame

minimize user fatigue.

Features

FULL CYCLE

RATCHET

MECHANISM

EMERGENCY

RELEASE

COMFORT GRIPS

MOLDED FINGER GRIPS

STEEL

BODY

NEST/INDENTORS

SIZE RANGE

#22-8 AWG

N-9

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Crimpers—Mechanical and Ratchet

MR8

HYTOOL™

Full Cycle Ratchet Hand Tools

The Type MR8 series HYTOOLS™ incorpo-

rate a full cycle ratchet mechanism that pro-

vides a complete, positive crimp each time.

Once started the ratchet mechanism does

not allow the handles to be opened until after

the full ratcheting cycle is completed. This

provides for a completed crimp before a con-

nector can be removed from the tool. The

MR8 series of tools are specifically designed

with the ratchet mechanism completely

inside the body of the tool without a path to

reach and defeat the mechanism. This per-

mits the tools to be used in the most critical

applications including nuclear-class 1E ter-

minations, heavy duty industrial, utility gener-

ation, OEM, aircraft, and other applications

where a dependable electrical termination is

needed. 5-year limited warranty.

SPECIFICATIONS

Length: 10-1/2

Weight: 1-1/2 lbs.

FOR USE ON

Connectors

AWG Box Bulk

Size Catalog Catalog

Tool Range Types Types

MR8-1A #10-22 AN INSULUG™ YAE

Copper Cable

MR8-9Q #8-18 AN

Copper Cable YAV BOX YAV, YSV

#10-22 AWG YSV BOX YAD,

Sol. Cable T YAD-F

#8-22 Str. AWG T-F

Cable

MR8-33S-1 #10-18 YSE BOX YSE

MR8-33T-1 MIL-W-5086 YSE-H BOX YSE-H

Str.

MR8-G96 #14-22 TP BA

MR8-G98 #10-22 YAV, T YAD, YAV

BENEFITS

• Lightweight aluminum permits easier

continuous usage.

• One tool to accommodate #22-10 AWG.

• Easy groove identification with

color-coded dies.

• Long life expectancy with fully protected

ratchet mechanism.

• Easy one-hand tool operation with long

handle length for greater mechanical

advantage.

• 5-year limited warranty.

Features

LONG HANDLES

PROVIDE GREATER

MECHANICAL ADVANTAGE

ADJUSTABLE STOP

FOR TERMINALS

LOWERS FOR SPLICES

COLOR CODED

DIE GROOVES

REINFORCED HEAVY

DUTY BACK

HIGH STRENGTH

ALUMINUM BODY

FULLY PROTECTED

RATCHET MECHANISM

N-10

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Mechanical and Ratchet

MR15, MR18, MR20

HYTOOL™

Full Cycle Ratchet Hand Tools

The Types MR15, MR18 and MR20 series

HYTOOL™ incorporate a full cycle ratchet

mechanism that provides a complete, posi-

tive crimp each time. Once started the ratch-

et mechanism does not allow the handles to

be opened until after the full ratcheting cycle

is completed, unless the user actuates the

emergency release lever. This provides for a

completed crimp before a connector can be

removed from the tool.

FOR USE ON

MR15 Vinyl Insulated Terminals and

Splices (Wire Range 22-10 AWG)

Vinyl Terminals Vinyl Splices

TP BA SP BS

TP-F BA-EF

TP-Z BA-EZ

TP-LF BA-EL

MR18 Nylon Insulated Terminals and

Splices

Nylon Terminals Nylon Splices

TN SN

TN-F SNM

YAES YSE-HN

YAES-F YSES

MR20 Uninsulated Terminals and Splices

Terminals Splices

T YAD-F YSV

T-F YAV-H* YSV-H*

YAV YAV-H-F*

YAD

YAV-T-F

*Conductor crimps only.

BENEFITS

• UL listed for use with BURNDY®connec-

tors.

• Fully ratcheted tool to assure properly

crimped connections.

• Easy groove indentification with color

coded dies.

• Maximum crimping comfort grips.

• Compact, narrow nose to work in confined

areas.

• 5-year limited warranty.

Features

HEAVY DUTY FORGED

STEEL FRAME

EMERGENCY RELEASE

PERMANENT DIE SETS

COMFORT GRIP HANDLES

FULL CYCLE

RATCHET MECHANISM

MR15,

MR18,

MR20

SPECIFICATIONS

Length: 8.86

Weight: 1.10 lbs.

Open: 5.90

Closed: 2.50

Wire Range: #22-10 AWG

N-11

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Crimpers—Mechanical and Ratchet

MR4C

FULL CYCLE

RATCHET HAND TOOL

For #9-4 AWG Uninsulated

Terminals and Splices

Hand-held full cycle ratchet tool for #9-4

AWG uninsulated terminals and splices. Full

cycle feature builds in reliability and removes

the human factor from the completed installa-

tion. Long handles provide greater leverage.

5-year limited warranty.

SPECIFICATIONS

Length: 11-3/4

Weight: 2-1/4 lbs.

FOR USE ON

Terminals YAV-L

YA-L

Splices YSV

YSM

YS-L

BENEFITS

• High strength aluminum body.

• Fully protected ratchet mechanism.

• Reinforced heavy duty back.

• Long handles provide greater mechanical

advantages.

• Lightweight aluminum permits easier con-

tinuous usage.

• One tool to accommodate #9-4 AWG.

• Inspection (PG) gauges available to check

each groove.

Groove Gauge#

9-8 - PG121-1

6- PG125-1

4-PG133-1

• Spring loaded indentor jaw holds

connector in groove prior to crimping

or ratchet engaging.

• 5-year limited warranty.

Features

FULL CYCLE

RATCHET

MECHANISM

SPRING LOADED

INDENTOR HOLDS

CONNECTOR

REINFORCED

HEAVY DUTY

ALUM. BACK

LONG HANDLES

N-12

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Mechanical and Ratchet

Y1MRTC

HYTOOL™

#8 – #1 Copper HYDENT™

Terminals, Splices, and #6 – #6

Thin-Wall C-Taps

Type Y1MRTC mechanical full cycle ratchet

HYTOOL™ will accommodate copper com-

pression HYDENT™ connectors for #8

through #1 code conductor, #8 through #2

Class I flexible strand copper conductor, and

#2 solid. The color coded die wheel rotates

to provide a proper match of the die and

color coded connector. The die index is

embossed on the crimped connector for

permanent inspectability. A ratchet mecha-

nism assures the tool must complete a full

cycle before releasing.

BENEFITS

• Rotating die is color coded to match color

coded connectors

• Die index embossment allows permanent

inspectability of installed connectors to

insure consistently reliable and depend-

able connections.

• Molded comfort grips reduce fatigue

during continuous use.

• Ratchet mechanism assures a complete

crimp every time.

• Emergency release mechanism allows tool

to be removed from connector in case of

mistaken die choice or to reposition tool.

• 5-year limited warranty.

SPECIFICATIONS

Length: 9.875

Height: 2.72(closed)

Width: .73

Weight: 1.7 lbs.

Wire Range: #8-#1 code conductor,

#8-#2 Class I Flex,

#2 Solid

Up to #6-#6 (Brown)

type “YC-L C-TAP”

Cu Lug and Splice Connectors

# of Crimps

Connector Die Per Barrel

Copper Catalog Index # Length

Wire Size Types (Color) Std Long

YA8C-

# 8 AWG YS8C- 49

Code & Flex YAV8C- (Red) 12

YSV8C-

#6 AWG YA6C-

Code YS6C- 7

#6 AWG YAV6C- (Blue) 12

Code & Flex YSV6C-

#4 AWG YA4C-

Code YS4C- 8

#4 AWG YAV4C- (Grey) 24

Code & Flex YSV4C-

#3 AWG YA3C- 9

#2 Sol. YS3C- (White) 24

#2 AWG YA2C-

Code YS2C- 10**

#2 AWG YAV2C- (Brown) 24

Code & Flex YSV2C-

#1 AWG YA1C- 11**

Code YS1C- (Green) 24

** Die Index 10 (Brown Die) and 11 (Green Die) use the same

die wheel crimp groove.

Y1MRTC

Wire Range: #8-#1 AWG Class B,

#8-#2 Class I Flex.

#2 Solid & #3 Stranded

Y1MRKIT

Kit Contains:

Y1MRTC Full-cycle Ratchet Tool

Sturdy Metal Carrying Case

Terminals:

YA8CL, YA8CL1, YA6CL,

YAV6CLTC14FX, YA4CL,

YAV4CLTC14FX, YA2CL,

YAV2CLTC516FX, YA1CL

Splices:

YS8CL, YS6CL, YS4CL,

YS2CL, YS1CL

Y1MRTCKIT

Kit Contains:

Y1MRTC Full-cycle Ratchet Tool

Sturdy Metal Carrying Case

Terminals:

YA8CL2TC14, YA8CL2TC38,

YA6C2TC38, YA6CL2TC14,

YA6CL2TC14E1, YA6CL2TC14E2,

YA6CL2TC38, YAV6CL2TC14E2FX,

YAV6CL2TC14FX, YA4CL2TC14,

YA4CL2TC38, YA3C2TC38,

YA2C2TC38, YA2CL2TC38,

YA2CL2TC14

Thin-Wall C-Taps:

YC4L12

Cu C-Tap Connectors

Wire Size Cu Str.

Catalog

AWG

Die Index #

# of

Number Run Tap (Color) Crimps

14 16-14

YC10L12 12 16-14 49 1

10 16 (Red)

10 10 7

YC8L12 8 12 (Blue) 1

8 10-8 8

YC6L12 6 12-10 (Grey) 1

68-6 10

YC4L12 5,4 12-8 (Brown) 2

Die Index Number Embossment on Connector after Crimp

for inspection verification.

FOR USE ON

Blue highlighted items are industry standard and most frequently ordered.

N-13

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Crimpers—Mechanical and Ratchet

M8ND

HYTOOL™

Full Cycle Ratchet Hand Tool

#8-26 AWG Terminals

and Splices

Hand-held full cycle ratchet tool for #8-26

AWG terminals and splices. Full cycle feature

builds in reliability and removes the human

element from the completed installation.

Long handles provide greater leverage.

5-year limited warranty.

SPECIFICATIONS

Length: 10-3/4

Width: 1-3/4

FOR USE ON

Terminals

YAD BA-E

YAD-F BA-EF

YAE BA-ES

YAE-F BA-EZ

YAE-Z BA-EL

YAES

YAEV-H

YAEV-L

YAV

YAV-F

YAV-H

YAV-H-F

Splices

YSV YSM

YSV-H YRV-L

BENEFITS

• Fully protected ratchet mechanism.

• Reinforced heavy duty back.

• Long handles provide greater mechanical

advantages.

• Uses all standard BURNDY®“N” dies.

• Easy groove identification with color-

coded dies.

• 5-year limited warranty.

Features

REMOVABLE DIE SETS

LONG COMFORTABLE HANDLE

FULL CYCLE

RATCHET

MECHANISM

N-14

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Mechanical and Ratchet

MRC840 AND

MRC840AL

HYTOOL™

Hand-Operated Tool

#8 - 4/0 AWG Non-Insulated

Copper and Aluminum

Terminals and Splices

The MRC840 Mechanical Rotating Crimp

tool will accommodate BURNDY®copper

compression YA and YS series of HYLUG™

and HYLINK™ terminals and splices from

#8 - 4/0 AWG stranded copper conductor.

The MRC840AL Mechanical Rotating Crimp

tool for Aluminum HYLUG™ and HYLINK™

terminals and splices from #8 - 4/0 AWG

aluminum and copper conductors. Butting

steel jaws and over center cam action assure

full crimp force.

The rotatable die wheel is color-coded and

stamped with the conductor size to provide

an easy match of the die and color-coded

BURNDY®HYDENT™ terminals and splices.

YA, YS, YA-A and YS-A series of copper and

aluminum terminals and splices are UL

Listed when installed with these tools. Each

tool comes complete with a 5-year limited

warranty.

SPECIFICATIONS

Length: 26

Height: 8

Weight: 8-1/4 lbs.

FOR USE ON

MRC840 #8 - 4/0 AWG Copper

Terminals and Splices (YA,

YA-L, YS, YS-L)

MRC840AL #8 - 4/0 AWG Aluminum

Terminals and Splices (YA-A,

YS-A)

Features and Benefits

• Comfort grip handles.

〫Aids in prevention of hand slippage.

Reduces fatigue during continuous use.

• Heat treated steel jaws

〫Reduces jaw buckling and misalign-

ment under heavy loading.

• Approximately 9,000 crimp cycle life.

〫Lasts longer than imitations and will still

be working when others have worn out.

• Multiple grip selections on rotatable

die wheels.

〫No lost dies, 9 position color-coded

rotatable die wheels.

• High strength fasteners.

〫Increase tool life by reducing tool wear.

• Plated jaws.

〫Provide enhanced corrosion protection.

• Engraved crimp groove (Die index number).

〫Die index embossment allows perma-

nent inspectability of installed connec-

tors to ensure consistently reliable and

dependable connections.

Features

Color Coated Rotatable Die Wheel

Marked With AWG Sizes

Spring Loaded Mechanism Locks Die Wheel

Into Position. Press Mechanism to Release.

Rotate Die Wheel to Desired Crimp Groove.

26.0

[660]

8.0

[203]

5.0

[127]

Jaw Steel

Oil

Locating

Product Label

Warning Label

Installation Chart

N-15

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Crimpers—Mechanical and Ratchet

DIELESS HYTOOL™

#8 Str. through 250 kcmil Copper,

#8 Str. through 4/0 Str. Aluminum

Conductors

SPECIFICATIONS

Length: 22.65

Width: 8 lbs. approx.

Depth: 4.86

Width: 1.12

Bench Mount Adapter

Cat. No. BMY-BCH-MT

FOR USE ON

Tool Connectors

MY29-3

MY29-3C Copper-YA, YA-L, YS-L

MY29-3CF Aluminum-YA-A, YS-A

MY29-11 Copper-YA, YA-L, YS

MY29-11C YAV-FX

YS-L, YAV-L, YSV-L

MY28 YAV-L, YSV-L

MY28-4 YAV-A-L, YSV-A-L, YAV-A-R

MY28-6 YAE-L, YAEV-RS, YAEV-H,

YAEV-RH

ACCESSORIES

BMY-BCH-MT Bench Mount Adapter

MY29 UNIVERSAL KIT Contents:

1 EA MY29-11

50 EA YA8CLBOX

50 EA YAV6CLTC14FX

50 EA YAV4CLTC516FX

50 EA YAV2CLTC516FX

50 EA YAV1CLTC38FX

10 EA YAV25LTC38FX

10 EA YAV26LTC516FX

10 EA YAV27LTC12FX

10 EA YAV28LTC12FX

10 EA YA29LBOX

1 EA CASE

BENEFITS

• Save on capital investment with the type

MY HYTOOL™ that accommodates a

wide range of connector/conductor com-

binations from #8 str.-250 kcmil.

• Save time, money, and lower installed

cost with the original dieless MY tool

design. No separate dies required to

purchase or to lose.

• Fast and easy tool setting for the connec-

tor/conductor combination simply by

aligning the white scribe on the nest die

with the wire size on the gauge for proper

crimping results.

• Easy to adjust nest die with knurled steel

knob and machine threads.

• Quality tool with precision machines

indentor, component parts and tool body.

• Fast, medium and high volume crimping

is easily accomplished by bench mounting

the type MY tool in the BMY-BCH-MT

bench mount adapter. A single bolt holds

the MY HYTOOL™ securely using the

.31 dia. mounting hole in the bench

mount adapter.

Features

KNURLED STEEL

ADJUSTING KNOB

INDENTOR DIE

EXTRA STRONG

HEAVY DUTY

REINFORCED

HANDLES

COMFORT GRIPS

HEAVY DUTY

FORGED STEEL

BACK BODY

AND HANDLES

TWO-PLY COVERED

HANDLES ON MY29-3C

AND MY29-11C DESIGNS

SETTING

PLATE

.31” DIA. HOLE

FOR BENCH

MOUNTING

OPERATIONS.

MY29-3 #8 str.-250 kcmil Copper commercial (code) cable

MY29-3C (covered handles) 30 Navy-250 Navy Copper Navy Cable

MY29-3CF (fully covered) #8 str.-4/0 str. Aluminum commercial (code) cable

MY29 UNIVERSAL KIT #8 str.-250 kcmil Copper commercial (code) cable

MY29-11 30 Navy-250 Navy Copper Navy cable

MY29-11C (covered handles) #8 str.-4/0 str. Flexible copper mine machine cable

MY28 #8 str.-4/0 str. Copper aircraft cable

MY28-4 #8 str.-4/0 str. Aluminum aircraft cable

MY28-6

(nylon covered connector)

#8 str.-2/0 str. Copper aircraft cable (flexible)

STRONG

REINFORCED

FORGED STEEL

BACK

BENEFITS (Continued)

• High quality rugged tool design manufac-

tured from heavy duty forged steel with

strong reinforced back and handles.

• Covered handles available on the MY29-

3C, MY29-11C and MY29-3CF

HYTOOL™.

• Comfort grip handles for long periods

of usage.

• Compression terminals and splices are

UL listed and CSA Certified when installed

with type MY HYTOOL™.

• 5-year limited warranty.

Blue highlighted items are industry standard and most frequently ordered.

N-16

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Mechanical and Ratchet

OH25

HYTOOL™

One-Hand Operation,

Dieless, Full Cycle Ratchet Tool

Installs service entrance splice connectors.

Conductor range: #10 through 1/0.

The OH25 incorporates a full cycle ratchet

and cam mechanism allowing an easy, one-

hand crimping operation. The ratchet mecha-

nism provides for properly completed crimps

every time before the tool can be removed

from the connection. The OH25 is designed

to install 5/8INSULINK™ and LINKIT™ serv-

ice entrance connectors with only (1) crimp

per connector end, speeding installation time.

The single crimp covers the complete contact

area, eliminating possible overlapping or fail-

ure to make the proper number of crimps.

5-year limited warranty.

SPECIFICATIONS

Handle force: 50 lbs. max.

Max force developed:

6,000 lbs.

Weight: 2 lbs. 11 oz.

Length: 12-1/4

ACCESSORIES

Leather Holster

Cat. No. PT4583

No-Go Gauge

Cat. No. PT8504

The PT8504 NO-GO Gauge is used to check

the OH25 HYTOOL™ crimp dimensions.

FOR USE ON

•5/8Service entrance sleeves

• INSULINK™ Type ES (insulated) #10

through 1/0 str.

• LINKIT™ type YSU (bare) #8 through 1/0

str.

•5/8neutral tension sleeves HYSPLICE™

types YS-S YCS-R YDS-AT #4 through 1/0.

• AYP HYPLUG™ #6-1/0 str.

BENEFITS

• One crimp speeds installation.

• No dies to lose.

• Long dependable life with forged steel

jaws and stainless steel indentor.

• Convenient hole to hang tool.

• Protection of internal parts provides

long life.

• Ratchet mechanism provides proper

crimp and uniform quality installations.

• Easy one-hand tool operation with

spring loaded comfort grip handles.

• Proven reliable with years of

dependable service.

• 5-year limited warranty.

Features

COMFORT GRIP

HANDLES PROTECTED

RATCHET

MECHANISM

REPLACEMENT

STAINLESS

STEEL INDENTOR

SPRING

LOADED

HANDLES

HEAT

TREATED

STEEL

1/4” HOLE

FOR SNAP

FASTENER NEST DIE

FORGED

STEEL

JAWS

N-17

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Crimpers—Mechanical and Ratchet

OUR840

840 POPPER HYTOOL™

One-Handed Operation,

Overhead/Underground,

Full Cycle Ratchet Tool

Installs a Range of Connectors

(Taps, Splices, Terminals)

The OUR840 incorporates a full cycle ratch-

et and cam mechanism allowing an easy, one

hand crimping action. Designed for low

maintenance operation. The OUR840 has a

five (5) year warranty. The ratchet mechanism

provides for properly completed crimps

every time before the tool can be removed

from the connection. With nest and indentor

dies, it will install 5/8INSULINK™ and

LINKIT™ service entrance connectors with

only one (1) crimp per end. With the use of

reduced handle force “X” dies, additional

splices, taps, and terminals can be properly

installed. The die inserts snap into the per-

manent groove easily with one hand and lock

securely in the tool with the spring loaded

positive lock die retainer buttons. Tool oper-

ation is simple:

A. Slip the tool over the connector.

B. The first few strokes grip the connector.

C. Stroke until automatic tool release signi-

fies a completed compression.

SPECIFICATIONS

Max. Crimp Force: 8,000 lbs.

Max Handle Force: 8 lbs. approx.

Weight: 2 lbs. 14 oz.

Length: 13

FOR USE ON

SELECTED APPLICATIONS

Copper connectors from #8 AWG to 250 kcmil

Aluminum connectors from #8 AWG to 4/0

AWG

ACCESSORIES

Cat. No.

PT4583 Leather Holster

• Top grain cowhide saddle leather.

• Large grommet.

(Order Separately)

OUR840-WC Metal carrying case

with die tray.

• Holds one (1) OUR840 and up to eleven

(11) “X” dies. Dies not included.

(Order Separately) OUR840 DIES

X-Dies Recommended

Catalog Die “W” Die Crimp

Number Index Ratio

XNBG BG 2*

XBG BG 2

X161 161 3*

X241 241 2

X245 245 2

X247 247 2

X249 249 2

X660 660 2

X840 840 1

XOH25 - OH 25 Equiv.

* Overlap crimps

•“W” Dies with a die index listed above are not recommend-

ed for the OUR840. Since the standard “W” Dies are wider

than the “X” Dies, additional crimps are required depending

on the connector and the die index.

INSTALLATION TOOLING

Connector OUR-840

(Copper)

Conductor

HYLUG™ HYLINK™

Color Die (# Crimps)

(Copper) Terminal Splice Code Die Index Std. Long

#8 AWG Str. YA8C- YS8C- Red X8CRT 49 1 2

#6 AWG Str. YA6C- YS6C- Blue X5CRT 7 1 2

#5 AWG Str. YA5C- YS5C- Blue X5CRT 7 1 2

#4 AWG Str. YA4C- YS4C- Gray X4CRT 8 1 2

#2 AWG Str. YA2C- YS2C- Brown X2CRT 10 1 2

#1 AWG Str. YA1C- YS1C- Green X1CRT 11 1 2

1/0 AWG Str. YA25- YS25- Pink X25RT 12 2 4

2/0 AWG Str. YA26- YS26- Black X26RT 13 2 4

3/0 AWG Str. YA27- YS27- Orange X27RT 14 3 6

4/0 AWG Str. YA28- YS28- Purple X28RT 15 3 6

250 kcmil YA29- YS29- Yellow X29RT 16 4 8

WVT Dies may be substitued

Connector OUR-840

(Aluminum)

Conductor

HYLUG™ HYLINK™

Color Die No. of

(Aluminum) Terminal Splice Code Die Index Crimps

#8 AWG Str. YA8CA- YS8CA- Blue X8CART 374 2

#6 AWG Str. YA6CA- YS6CA- Gray X6CART 346 2

#4 AWG Str. YA4CA- YS4CA- Green X4CART 375 3

#2 AWG Str. YA2CA- YS2CA- Pink X2CART 348 4

#1 AWG Str. YA1CA YS1CA Gold X1CART 471 3

1/0 AWG Str. YA25A- YS25A- Tan X25ART 296 4

2/0 AWG Str. YA26A- YS26A- Olive X26ART 297 4

3/0 AWG Str. YA27A- YS27A Ruby X27ART 467 4

4/0 AWG Str. YA28A- YS28A- White X28ART 298 6

BENEFITS

• Allows proper crimping of sleeves and

terminations in crimping underground

applications.

• Proper crimps are assured with butting

surface inspection and full cycle ratchet

mechanism.

• Uses reduced handles force “X” dies.

• One tool for most service applications.

• Improved service through redesign and

improvement of many internal parts.

• Easy visual field check for proper tool

adjustment with butting surfaces.

• Easier tool operation is provided with mini

strokes and anti-slip grips.

• Nest and indenter dies available.

• W-28K cutter die permits use of OUR840

tool as a cable cutter. Conductor range:

#4-4/0 ACSR. Aluminum and Copper.

• UL Listed connections when color coded

“X” dies are used on BURNDY®connec-

tors.

• 5-year limited warranty.

Features

COMFORT

GRIP HANDLES

HEAT TREATED STEEL

CONSTRUCTION

RUGGED AND PROTECTED

RATCHET MECHANISM

HIGH STRENGTH

STEEL

BUTTING SURFACES

PROVIDE VISUAL CHECK

FOR TOOL ADJUSTMENT

1/4 HOLE

FOR SNAP

FASTENER

SPRING

LOADED

POSITIVE

LOCK DIE

RETAINER

BUTTONS

SPRING

LOADED

HANDLE

N-18

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Mechanical and Ratchet

MD6-8

HYTOOL™

Hand-Operated Tool

Installs full range of connectors (taps,

splices, terminals): #14 through 4/0.

Applications: Full Tension and Non-Tension.

The MD6-8 has a five (5) year warranty and is

designed to provide over 90,000 reliable

crimps installing full-tension and non-tension

connectors.

The MD6-8 installs almost all of the line, pole

and house connections in the Burndy

Compression Connector Program with only

one (1) extra die set (W-BG). The tool has two

(2) permanent die grooves, “O” and “D3” for

distribution tap connectors. The “D3” groove

also serves as a seat for die inserts to install

additional splices, taps and terminal connec-

tors. The die inserts snap into the D3 groove

easily with one hand and lock securely in the

tool with the spring loaded positive lock die

retainer buttons.

The MD6-K accepts KEARNEY™ type “O”

dies and BURNDY®“W” and “X” dies with

the KWADP adapter.

KEARNEY™ is a registered trademark of

COOPER TECHNOLOGIES COMPANY.

SPECIFICATIONS

Crimp Force: 9,000 lbs.

Length: 25-3/8

Weight: 6 lbs.

Quality Unsurpassed!

Life cycle tested under full operating forces

for over 90,000 cycles successfully without

adjustment or any parts replacement.

FOR USE ON

• Copper, Aluminum, ACSR, Copperweld,

Alumoweld, Steel, 6201, 5005,

Compressed and compact conductors.

• Copper Taps: #10 sol.-2/0 str.

• Aluminum, ACSR Taps: #14 sol.-4/0 ACSR

• Stirrups: #6 ACSR-4/0 ACSR

• Overhead Full Tension Deadend, Full

Tension Splices, Non Tension Splices,

and Terminals Conductor Range:

#10 str.-4/0 ACSR.

• Code conductor connectors: #6-4/0 str.

Copper and Aluminum

To Check Tool Adjustment

Simply close the tool handles until the jaws

initially butt. When the orange alignment

grooves are in line, the tool is in correct

adjustment.

BENEFITS

• Proper crimps are assured with butting

steel jaws.

• No additional dies required for “O” and

“D3” size tap connectors.

• Increased strength and greater bearing

area is provided with larger steel bolts.

• Fast, easy, one-hand die insertion.

• No lost dies with spring loaded positive

lock die retainer buttons.

• Easy visual field check for proper tool

adjustment with orange alignment

guide lines.

• Over 90,000 crimps provided with

Teflon impregnated steel backed

bronze bushings.

• Full crimp force assured with over center

cam action.

• Easy tool adjustment with allen wrench.

• Operator protection provided with butt

stops and heat shrink tubing.

• Long life expectancy provided with select

clear hickory handles and lightweight high

strength aluminum alloy castings.

• Easier tool operation is provided with bent

handles and anti-slip grips.

• The “D3” groove accommodates the

complete line of type “W-” die inserts.

• 5-year limited warranty.

Features

HIGH STRENGTH

FORGED STEEL

JAWS

SPRING LOADED

POSITIVE LOCK

DIE RETAINER

BUTTONS

PTFE*

IMPREGNATED

STEEL BACKED

BRONZE

BUSHINGS

ORANGE

ALIGNMENT

GROOVES

PROVIDE

VISUAL CHECK

FOR TOOL

ADJUSTMENT

HIGH STRENGTH

CAST ALUMINUM

ANTI-SLIP

HANDLE

GRIPS

BENT

HANDLES

PROVIDE

EASIER TOOL

OPERATION

HANDLE

BUTT

STOPS

HIGH QUALITY

CLEAR HICKORY

HANDLES

HEAT SHRINK

TUBING

ADJUSTMENT

LOCKING

SCREW

ADJUSTMENT

SCREW

OVER CENTER

CAM ACTION

LARGE

DIAMETER

HARDENED STEEL

BOLTS

PERMANENT “D3”

DIE GROOVE

PERMANENT “O”

DIE GROOVE

JAWS BUTT

EASY DIE INSERTION/REMOVAL

MD6 Tool Variations

MD6 Standard MD6 with permanent

“BG” (5/8) and “D3” grooves.

Installs CABLELOK CRIMPIT and

HYCRIMP™ Tap Connectors with

one additional die insert (W-O). All

other tool features and connector

ranges are the same as the MD6-8

described above.

MD6-4 Standard MD6 with permanent

“BG” (5/8) and “D3” grooves and

straight fiberglass handles 24”

long. Fiberglass rated at 100 kV

per foot for 5 minutes.

MD6-14 Standard MD6 with permanent

“BG” (5/8) and “D3” grooves and

straight fiberglass handles 19long

including bent aluminum grips.

Fiberglass rated at 100 kV per foot

for 5 minutes.

MD6-12 Standard MD6-8 jaws with perma-

nent “O” and “D3” grooves and

straight fiberglass handles 24”

long. Fiberglass rated at 100 kV

per foot for 5 minutes.

MD6-6 “Snub-Nose” variation of MD6 has

a permanent “D3” groove in jaw.

Recommended for use where

space for tool jaw is limited.

MD6-37 Permanent 161, 162, 163, 171

dies in the jaw (J, M&P, T & X).

MD6-38 Permanent K, BG, C, dies in

the jaw.

MD6-K “Snub-Nose” permanent

KEARNEY™ groove.

N-19

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Crimpers—Mechanical and Ratchet

MD7 POSI-PRESS

HYTOOL™

Hand-Operated Tool

The MD7 POSI-PRESS HYTOOL™ is a

composite polymer handle installation tool

that requires no adjustment for the life of the

tool. This assures users of the MD7 tool, that

all connections installed with the MD7

POSI-PRESS HYTOOL™ are consistent and

reliable over the life of the tool. This new tech-

nology tool provides a visual wear indicator

that makes verification of the tool's condition

easy to determine. Once the tool has worn

beyond its useful life, it can be returned to

BURNDY's Tool Repair Center for re-fitting at

a fraction of the price of a new tool.

Installs full range of connectors, (taps,

splices, terminals): #14 Awg through 4/0

AWG.

Applications: Full-Tension and Non-Tension.

The MD7 series of tooling has a five (5) year

warranty and is designed to provide over

99,000 reliable crimps installing both full-

tension and non-tension connectors.

The MD7-8 POSI-PRESS HYTOOL™ installs

almost all of the line, pole, and house con-

nections in the Burndy Compression

Connector Program with only one (1) extra die

set (W-BG). The MD7-8 tool has two (2) per-

manent die grooves, “O” and D3” for

distribution tap connectors. For other tool

versions, see the MD7 Tool Variations sec-

tions below. The “D3” groove also serves as a

seat for die inserts to install splices, taps, and

terminal connectors. The die inserts snap into

the “D3” groove easily with only one hand,

and lock securely in the tool with the spring

loaded, positive lock, die retainer buttons.

Handles have been tested at 100 kV per foot

for five (5) minutes.

SPECIFICATIONS

Crimp force: 9,000 lbs.

60 lbs. Handle Force

Length: 25

Width: 8(at handle end)

4-1/2(at jaw end)

Width: 7 lbs.

Unsurpassed Quality that no one else can

match!

Life cycle tested under the full range of

operating forces for over 99,000 cycles

successfully without failure or any

parts replacement.

FOR USE ON

• Copper, Aluminum, ACSR, Copperweld,

Alumoweld, Steel, 6201 5005.

Compressed and compact conductors

• Copper Taps: #10 sol. - 2/0 str.

• Aluminum, ACSR Taps: #14 sol.

- 4/0 ACSR

• Stirrups: #6 ACSR - 4/0 ACSR

• Overhead Full Tension Deadend, Full

Tension Splices, Non Tension Splices,

and Terminals Conductor Range:

#10 str. - 4/0 ACSR

• Code conductor connectors: #6 - 4/0 str.

Copper and Aluminum

BENEFITS

• Easier tool operation due to unique

handle design, and anti-slip grips.

• Improves operation by preventing slipping.

• Proper crimps are assured with

butting jaws.

• Provides reliable and consistent crimps

every time.

• Lasts up to 6 times longer than cheap

imitations, and will still be working when

others have long since worn out.

• No lost dies and one-hand die insertion.

• Allows use of the complete line of Burndy

“W” and “X” die inserts.

• Increases life of tool by reducing tool wear.

• 5-year limited warranty.

Features

ELECTROLESS NICKEL PLATED JAWS

AND JAW LINKS PROVIDE ENHANCED

CORROSION RESISTANCE

HIGH STRENGTH STAINLESS STEEL PINS

RESIST CORROSION AND HELP PROVIDE

LONG TOOL LIFE

BLANK INSERT PROVIDED FOR PERSONALIZING

TOOL FOR IDENTIFICATION AND INVENTORY

PURPOSES

REINFORCED POLYMER COMPOSITE

HANDLES TESTED FOR 100KV PER FOOT

FOR FIVE MINUTES WHEN NEW AND

WHEN PROPERLY CLEANED

HANDLE BUTT STOPS

COMFORT GRIP DESIGN WITH CHECKED

SURFACE AND ERGONOMIC HANDLE

ENDS PROVIDE A POSITIVE,

SLIP-FREE GRIP.

PERMINATE “D3”

DIE GROOVE

SPRING LOADED POSI-

TIVE LOCK DIE RETAINER

BUTTONS

GROOVE

INDICATOR

FEATURES

• Ergonomically designed, one-piece,

composite polymer handles.

• Comfort grip handles.

• Time-proven steel jaw designs.

• No tool adjustment required.

• 99,000 crimp/cycle life.

• Positive lock, spring loaded die

retainer buttons.

• Permanent “D3” die groove.

• PTFE impregnated steel/bronze bushings

and stainless steel pins.

• Electroless nickel plated jaws and jaw links.

MD7 Tool Variations

MD7-8 MD7 with permanent “O” and “D3”

grooves. Installs almost all of the

line, pole, and house connections in

the Burndy Compression Connector

Program with only one (1) extra die

set (W-BG).

MD7-6 “Snub-Nose” variation of MD7

has a permanent “D3” groove jaw.

Accepts the full-line of BURNDY®

“W” and “X” die inserts.

Recommended for use where

space for tool jaw

is limited.

MD7 Standard MD7 with permanent

“BG” (5/8) and “D3” grooves.

Installs Cablelok Crimpit and

HYCRIMP™ Tap connectors with

one (1) additional die insert (W-O).

All other tool features and connec-

tor ranges are the same as the

MD7-8.

N-20

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Mechanical and Ratchet

MD7-34R POSI-PRESS

HYTOOL™

Hand-Operated Full Cycle

Ratchet Tool

The MD7-34R POSI-PRESS HYTOOL™ has

a full stroke ratchet that assures the user has

cycled the tool completely for a consistent

crimp every time. The tool handles are manu -

factured from a new reinforced composite

polymer that requires no adjustment for the

life of the tool. This new tool design assures

users that all connections installed with the

MD7-34R are consistent and reliable over the

life of the tool. A visual wear indicator

provides easy verification of the tool's condi-

tion. An emergency ratchet release allows

tool removal in case of mistaken die choice or

to reposition tool. The MD7-34R crimps color

coded lugs and splices for #8-500 kcmil class

B code conductor and #8-350 kcmil Cu Flex

conductor. It will also crimp thin wall C-Taps

from #12 - 3/0 AWG class B code conductor.

The color coded W-VT dies snap into the jaw

grooves easily with only one hand and lock

securely into the tool with the spring loaded,

positive lock, die retainer buttons. The die

index number is engraved in the crimping

groove to emboss the finished connection.

This makes inspection and verification of

proper installation an easy process. Due to

the one piece handle design, if the tool ever

wears beyond it's useful life, it can be

returned to BURNDY's Tool Repair Center for

refitting at a fraction of the price of a new tool.

A rubber covered version, the MD7-34R-C,

is available.

SPECIFICATIONS

Crimp force: 9,000 lbs.

Length: 26



Width: 8



at handles 4-1/2



at jaws

Jaw Covering: EPDM Rubber

(MD7-34RC).

Handle Material:

Reinforced composite

polymer

Warranty: 5 years

MD7-34 Tool Variations

MD7-34R - #8-500 Cu HYDENT™, Full

Stroke Ratchet

MD7-34R-KIT1 - MD7-34R, metal carrying

case and all dies for #8-500 kcmil Cu

HYDENT™ and C-Taps

MD7-34 - Supplied without the ratchet

mechanism

MD7-34-KIT1 - MD7-34, metal carrying

case, and all dies for #8-500 kcmil Cu

HYDENT™ and C-Taps for #12 - 3/0 AWG.

FOR USE ON

• Copper Lugs and Splices #8-500 kcmil.

Types YA, YA-L, YA-L-TC, YA-L-NT,

YS-L, YS, YST, YA-TC

• Copper Lugs and Splices #8-350 kcmil

Flex. Types YAV-L-TC-FX, YA-LB,

YA-TC-FXB, YSV-L, YAV-L-NT-FX,

YAV-L-FX, YAV-FXB

• Copper Battery Lugs #8-350 kcmil Flex.

Types YAG-TC-LD

• Thin wall C-taps #12 - 3/0 AWG.

Types YC-L

Features

HIGH STRENGTH

STAINLESS STEEL PINS

RESIST CORROSION AND

HELP PROVIDE LONG

TOOL LIFE

REINFORCED POLYMER COMPOSITE HANDLES RATED

FOR 100 KV PER FOOT FOR FIVE MINUTES WHEN NEW

AND WHEN PROPERLY CLEANED

EMERGENCY

RATCHET RELEASE

COMFORT GRIP DESIGN WITH CHECKERED

SURFACE AND ERGONOMIC HANDLE ENDS

PROVIDE A POSITIVE, SLIP-FREE GRIP

BLANK INSERT PROVIDED FOR

PERSONALIZING TOOL FOR IDENTIFICATION

AND INVNETORY PURPOSES

FULL STROKE

RATCHET

MECHANISM SPRING LOADED

POSITIVE LOCK

DIE RETAINER

BUTTONS

JAWS BUTT AT

COMPLETED

CRIMP

FEATURES

• Full Stroke Ratchet Mechanism.

• Ergonomically designed, one piece,

composite polymer handles.

• Comfort grip handles.

• Time-proven forged steel jaw designs.

• No tool adjustment required.

• Positive lock, spring loaded die retainer

buttons.

• PTFE impregnated steel/bronze bushings

and stainless steel pins.

• Color Coded Dies.

• DIE index embossed on finished

connection.

BENEFITS

• Easier tool operation due to unique handle

design, and anti-slip grips.

• Grips and handle knobs improve operation

by preventing slipping.

• Butting jaws assure proper crimps.

• Wear indicator allows instant inspection

of calibration.

• Full cycle ratchet assures complete

consistent crimp.

• High grade hardware increases tool life

and durability.

• Allows use of complete line of BURNDY®

W-VT, W-RT and X-RT series dies.

• Color Coded dies simplify selection of

correct connector and die combinations.

• Die index embossment on crimp provides

easy inspection and quality assurance.

• 99,000 crimps without needing adjustment.

• 5-year limited warranty.

N-21

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Crimpers—Mechanical and Ratchet

MD6/MD7

TOOLING ACCESSORIES

Dies for Special Applications

(See present installation tool index in refer-

ence section for complete W-Die listing.)

W-BG

The W-BG die is a double groove die set

requiring only one (1) crimp per end on

service entrance sleeves and only 1/2 the

number of crimps on other 5/8sleeves.

W-28K

The W-28K cutter die permits use of

MD6/MD7 type tools as a cable cutter.

Conductor range: 4-4/0 ACSR, Aluminum

or Copper.

Cat. No. PT6744

The semi-rigid Neoprene cover, a non-

conductive material, is provided for the MD6-

6 “Snub-Nose” HYTOOL™ to avoid damage.

Fits all MD6-6 Snub-Nose variations.

Cat. No. PT4925

Canvas Bag

The PT4925 is a sturdy canvas bag for pro-

tecting the MD6/MD7 tools with or without

rubber covers plus up to (9) die sets. Dies

purchased separately.

Cat. No. PT6733

Hot-Line Tool Carrying Bag

The PT6733 is a heavy-duty, adjustable can-

vas bag for the storage and protection of

Hot-Line Tools. The bag accommodates 48,

60and 72variations of the MD6 and Y35

Hot-Line Tools.

PT4931-1

Die Button Repair Kit

Cat. No. PT4952-1

Steel Carrying Case

The PT4952-1 steel carrying case provides

storage and protection for the MD6 tools

with or without rubber covers plus up to (18)

die sets. Tool and die sets not included. Fits

MD6, MD6-6, MD6-8, MD6-14, MD6-37,

MD6-38, MD7 and MD7-6.

Cat. No. MD6-CP1

The laminated vinyl covers, are provided for

the MD6/MD7 HYTOOL™ to avoid damage.

Compact in size, the covers snap easily into

place over the jaw edges without obstructing

vision.

The MD6-CP1 fits all MD6/MD7 tool varia-

tions except the Snub-Nose MD6-6/MD7-6

type design. Supplied as a set.

Non-Bowing Dies

Cat. Nos. W-687 and W-702

The Non-Bowing die sets install one-piece,

full-tension UNISPLICE™ sleeves on ACSR

conductors without bowing.

UNISPLICE™ ONE-PIECE SLEEVES:

W-687 Installs: #4 ACSR 6/1, 7/1-YDS4RL

and YDS4RLY

#2 ACSR 6/1-YDS2RL

and YDS2RLY

W-702 Installs: #2 ACSR 7/1-YDSO21RL

and YDS021RLY

1/0 ACSR-YDS25RL

and YDS25RLY

Protective Jaw Covers

Cat. No. WDIETREE

W Die Holder

This innovative W-Die Holder replaces the

standard metal carrying case designed for

BURNDY®W-Dies. Its straight forward

design allows for easy insertion of the W-

Dies onto the holder, providing greater flexi-

bility and secure storage.

Cat. No. CASEWDIES

Compact Die Case

Compact die case for (12) “W” or

“X” die sets. Dies purchased separately.

N-22

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Mechanical and Ratchet

MD6R

HYTOOL™

Full-Cycle Ratchet Tool

Installs full range of connectors (Taps,

Splices, Terminals): #6 through 4/0 AWG.

Applications: Overhead and underground ––

full-tension and non-tension. Use MD6-6R2

for code cable terminals and splices through

500 kcmil copper.

The MD6R full-cycle ratchet tool installs all

the same connectors using the same “W”-

type dies that the MD6 tool installs plus the

addition of code cable connectors through

500 kcmil copper.

A maximum handle force of 40 lbs. plus short

handle opening and angled head combine to

provide an ideal tool for difficult overhead

and tight underground applications.

5-year limited warranty.

SPECIFICATIONS

Output force: 12,000 lbs.

Handle input force: 40 lbs.

Number of strokes: 5

Weight: 10 lbs.

Length: 24



FOR USE ON

• Copper, Aluminum, ACSR, Copperweld,

Alumoweld, Steel, 6201, 5005,

Compressed and compact conductors.

• Copper Taps: #10 sol.- 2/0 str.

• Aluminum, ACSR Taps: #14 sol.-

4/0 ACSR.

• Stirrups: #6 ACSR- 4/0 ACSR.

• Overhead Full Tension Deadends, Full

Tension Splices, Non Tension Splices,

and Terminals Conductor Range:

#10 str.-4/0 ACSR.

• Code conductor connectors:

#6-500 kcmil. Copper.

BENEFITS

• Precise crimping everytime is provided

with the ratchet mechanism and automatic

release only after five (5) handle strokes.

• Easy tool operation is provided with

40 lbs. maximum handle force reducing

possible back strain.

• Convenient operator usage for difficult to

reach overhead and tight underground

trench applications is provided with the

angled head, short handle stroke and

minimal handle force requirements.

• Easy handling and insertion is provided

with spring loaded handles.

• The D3groove accommodates the

complete line of “W” die inserts.

• 5-year limited warranty

MD6R Variations:

Cat. No. Permanent Die Grooves

MD6R BG (5/8) and D3

MD6-6R D3Snub-Nose

MD6-6R-2 D3Modified for copper

color coded dies #8 through

500 kcmil.

MD6-8R O and D3

Accessories:

Cat. No. PT4925

The PT4925 is a heavy-duty canvas carrying

bag for the storage and protection of the

MD6...R tools. Pockets for dies are included.

Cat. No. PT17188

ABS Cover Kit

The PT17188 is the heavy-duty ABS plastic

cover kit including (3) piece ABS cover, label

and hardware.

Features

12,000 LBS.

CRIMP

FORCE

45° ANGLED

HEAD

SPRING

LOADED

STRAIGHT

HICKORY

HANDLES

PLASTIC

COMFORT

GRIPS

60° HANDLE

OPENING

FULL CYCLE

RATCHET

MECHANISM

40 LB. MAX

HANDLE

FORCE

REQUIRED

FIVE (5)

STROKES

REQUIRED

FOR COM-

PLETED

CRIMP AND

AUTOMATIC

RELEASE

HEAVY

GAUGE ABS

PLASTIC

PROTECTS

RATCHET

MECHANISM

STANDARD

MD6 JAW

VARATIONS

N-23

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Crimpers—Mechanical and Ratchet

MD6 HOTSTICK

TOOLS

The MD6 Type Hotstick tools incorporate

either a pantograph toggle action handle or

straight handles. They use standard MD6

Type jaws so that they will do everything the

standard MD6 will do only they can be used

for energized installations. The fiberglass

handles are rated at 100 kV/ft for 5 minutes.

5-year limited warranty.

SPECIFICATIONS

Handle

Cat. No. Length Weight/Lbs.

MD6HS60 6015.5

MD6HS72 7216.5

MD6-6HS60 6015.5

MD6-6HS72 7216.5

MD6-8HS60 6015.5

MD6-8HS72 7216.5

MD6-AH48 4813.75

MD6-8AH48 4813.75

FOR USE ON

• Copper, Aluminum, ACSR, Copperweld,

Alumoweld, Steel, 6201, 5005.

Compressed and compact conductors.

• Copper Taps: #10 sol.-2/0 str.

• Aluminum, ACSR Taps: #14 sol.-

4/0 ACSR.

• Stirrups: #6 ACSR-4/0 ACSR.

• Overhead Full Tension Deadends, Full

Tension Splices, Non Tension Splices,

and Terminals Conductor Range:

#10 str.- 4/0 ACSR.

• Code conductor connectors:

#6 - 4/0 str. Copper and Aluminum.

BENEFITS

• The MD6-HS type Hot-Line Tool incor -

porates a pantograph, toggle-action design

to install connectors with the same handle

force as the standard MD6-type tooling.

• All fiberglass handles rated at 100 kV per

foot for five minutes.

• Angled head and lightweight makes

connector installation easier.

• Supplied with MD6, MD6-6, and MD6-8

jaw variations.

• The MD6-AH type Hot-Line Tool incor -

porates an angled head to make hard to

reach hot-line connections easier.

• Straight 48” fiberglass handles rated

at 100 kV per foot for five minutes.

• Supplied in MD6, MD6-6 and MD6-8

jaw variations.

• 5-year limited warranty.

Features

STD MD6

JAWS

TOGGLE

ACTION

HANDLE

FIBERGLASS

HANDLES

ANGLED

HEAD

N-24

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Mechanical and Ratchet

WIREMIKE

RK194-2

The wire mike is a useful instrument

designed for measuring ACSR, stranded and

solid conductors, I.P.S. tubing, rigid and thin-

wall conduit, plus inside and outside dimen-

sions of tubing and pipe sizes. A ruler is also

included.

RK147-2

CONSTRUCTION/

MAINTENANCE

WIRE STRIPPERS

These two lightweight strippers feature pre -

cision ground blades that give a precise and

rapid strip for small wire applications. The

RK190-2 has presize stripping grooves for

#10-#20 AWG solid and a copper wire cut-

ting blade. The RK147-2 is an adjustable

stripper cutter with a simple cam screw

adjustment for multi-varied wire sizes and

insulation thickness up to #12 AWG solid or

stranded wire. Both tools are part of

BURNDY’s convenience package program

and are shipped on merchandising rack

cards.

RK147-2

Wire Stripping Range: No minimum,

up to #12 AWG

Overall Length: 5.31

Weight: .18 lbs.

FOR USE ON:

• ACSR: #6 - 336.4 (26/7) str.

• Stranded: #18 str. - 2,000 kcmil

• Solid: #20 sol. - 4/0 sol.

• IPS Tubing (Cu/Al) &

Rigid conduit: 1/4- 2-1/2

• Tubing sizes: 3-11/8inside max.

2-15/16outside max.

• Thinwall conduit: 3/8- 2-1/2

BENEFITS:

• Provides quick and easy identification of

commonly used conductors (ACSR,

stranded and solid AWG).

• Provides quick and easy identification of

IPS tubing and rigid conduit.

• Provides quick and easy identification of

thinwall conduit.

• Measures I.D. and O.D. of tubing.

• Provides easy conversion of information.

• Strong, durable, long lasting, high quality

stainless steel wire mike.

• Convenient size makes it easy to carry.

• Available with your company name and

logo. Customer must supply camera ready

artwork. Contact BURNDY®for details.

Minimum order required.

N-25

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Crimpers—Mechanical and Ratchet

Y500CT-HS

L'IL CRIMP™

6 Ton Hydraulic Crimp Tool

The BURNDY®Y500CT-HS HYPRESS™ con-

nector installation tool provides 6 U.S. Short

tons of force in a compact and easy to use,

hand-held hydraulic tool. The Y500CT-HS

incorporates a specialized latch style head

with a generous working stroke for a wide

variety of crimping applications. The special-

ized head allows interference-free closures

on tap connectors up to the BURNDY®YHD-

400 size. The head is fitted onto a lightweight

tool body with handles that are ergonomical-

ly designed to provide slip-free grip and eas-

ier crimping. The tool features a patented

high speed ram advance mechanism that

minimizes crimp cycle time along with an

ergonomic trigger drain mechanism that

allows the ram to return to the preset posi-

tion. The tool accommodates all BURNDY®

“X”, “W”, and “W-VT” style dies that seat in

the permanent “D3” crimping groove.

Installation applications include #6 AWG to

600 kcmil copper lugs and splices, #6 AWG

to 350 AWG aluminum lugs and splices, and

up to 4/0 aluminum tap connections. The per-

manent “D3” groove and 180 degree rotatable

head are standard on the Y500CT-HS.

Each Y500CT-HS HYPRESS™ tool uses

BURNDY®dies and off-the-shelf connectors

that are available worldwide. Your Y500CT-

HS HYPRESS™ comes equipped with a

durable metal carry case to hold the tool and

a multitude of die sets.

SPECIFICATIONS

Output Force: 6 tons (5.4 metric tons)

Tool Weight: 7.8 lbs. (3.5 kg)

Total Strokes: 7 (w/o connector)

Height: 6.0(152 mm)

Length: 17.6(447 mm)

FOR USE ON

• Copper, Aluminum, ASCR, Steel,

Copperweld, Alumoweld, 6201, 5005,

Compressed, Compact, Stranded &

Solid conductors

• Installs splices, taps, or terminations:

#8 - 600 kcmil Copper Str.

#8 - 350 kcmil Flex

#8 - 350 AWG Aluminum

Features and Benefits

• Lightweight latch head design.

〫Provides enhanced clearance for tap

connectors.

• 180° head rotation.

〫Versatile tool head allowing user crimp

access into tight spaces.

• Ergonomic handle design.

〫Easier operation, helping reduce fatigue.

• Audible pressure “pop-off” valve.

〫Indicates properly completed crimp.

• Permanent “D3” crimp groove accepts all

BURNDY®“W” and “X” dies.

〫Standard die design with proven

performance.

• Durable metal carrying case.

〫Provides superior protection and stores

all accessories.

• High speed ram advance.

〫Provides faster crimps.

• Handle trigger drain.

〫Convenient ram retraction.

• 5-year limited warranty.

〫Customer satisfaction and technical

support.

Features

17.6

[447]

FUNCTIONAL

D3DIE GROOVE

ERGONOMIC

HANDLE DESIGN

SPRING LOADED DIE RETAINING PINS

180° ROTATABLE HEAD

SPECIALIZED LATCH DESIGN

LATCH HEAD RELEASE

6.0

[152]

RANGE TAKING DIES

WDC4500: #4-500 Cu Str.

#2-4/0 Cu Flex

UL and CSA for use on YA and YS series.

Also for use on YAV and YSV series.

WDA8300: #8-300 Al

#6-400 Cu Str.

#2-4/0 Cu Flex

UL and CSA for use on YA, YS, YA-A, and

YS-A series. Also for use on

YAV and YSV series.

N-26

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Self-Contained Hydraulic

Y35 SERIES

ACCESSORIES

Cat. No. HH5-RL48

Hot-Line Handle Assembly

The HH5-RL48 is a 48” long fiberglass

handle assembly that easily attaches to a

standard Y35 HYPRESS™ tool. Rotation of

the handles controls the rapid ram advance

and release mechanisms. The handles are

rated at 100KV per foot for five minutes. The

Catalog Number does not include the Y35.

For factory assembled unit order Catalog

Number Y35-16.

Cat. No. PT6733

Hot-Line Tool (Heavy-Duty)

Carrying Bag

The PT6733 is a heavy-duty, adjustable

canvas bag for the storage and protection of

hot-line tools. The bag accommodates 48

through 72variations of the Y35 and MD6

hot-line tools.

Cat. No. PT29291

Die Case

Steel case designed for storage and protec-

ton of “U” dies used with the Y35 and other

BURNDY®tools. Holds 15 die sets. Length 9

1/2, width 6, height 1-1/2. Dies sold

separately.

Y34A Indentor Adaptor:

To use Y34A indentors in a Y35, Y39,

or Y750 tool.

Cat. No. Y35P3

Seal Repair Kit:

Cat. No. Y35/Y39 REP KIT A

Steel Carrying Case

Cat. No. PT2972 for Y35

Cat. No. PT29360 for Y35-2

PT 29279-2

Force Test Gauge

The PT 29279-2 Force Test Gauge is

designed to provide an accurate visual read-

ing of the output force produced by the

hand-hydraulic Y35, Y35-2, Y39 and Y750

HYPRESS™ tools. It is not recommended for

any remote powered HYPRESS™ heads

such as the Y35BH. The PT 29279-2 Force

Test Gauge is factory calibrated and inspect-

ed to very stringent tolerances providing the

customer accuracy and an excellent means

for quality assurance control. Supplied with

padded storage case.

BENEFITS

• Easy to read

• Provides means for quality assurance

control.

• Blank (test) “U” dies are provided for

testing procedure.

• Tool output force is applied to load cell

for visual read out of the resulting force

on the dial.

• The blank (test) “U” set is included with

the Force Test Gauge.

• An easy to read operating and main -

tenance manual is included.

N-28

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Self-Contained Hydraulic

Y750HSXT AND

Y750CHSXT RUBBER

COVERED HEAD

750 REVOLVER HYPRESS™

Hydraulic Hand Operated

Tool—

12 Ton Crimp Force

Conductor Range:

#14 - 750 kcmil Cu/Al

#4 - 556.5 kcmil ACSR

The BURNDY®Y750HSXT Series HYPRESS™

is a wide mouth (1.65) hand operated

hydraulic 12 ton crimping tool for use on

virtually all compression applications. The

C-shaped head rotates 355° relative to the

handle and is mated to a patented rapid

advance pump. The Y750HSXT provides

easy tapping, splicing, and terminating of

overhead lines, the full line of HYGROUND

compression grounding connectors, NEC

cable connections, and N30 - N650 Navy

cable connections.

The Y750HSXT accepts all BURNDY®“U”

dies for use on conductor ranges of

#14 - 750 kcmil AL/CU and #4 - 556.5 kcmil

ACSR conductors.

The Y750CHSXT HYPRESS™ has a rubber-

covered head and handles for tool impact

protection.

Each Y750HSXT uses standard BURNDY®

dies and off-the-shelf connectors available

world-wide. Supplied with a durable high

impact formed carrying case to hold the tool,

and die compartment to hold “U” die sets.

(Dies sold separately.) All BURNDY®

Y750HSXT series tools are provided with a

5-year limited warranty.

SPECIFICATIONS

Force developed: 12 tons

Weight: 14.5 lbs. (6.6 kg)

Length: 23.96(608 mm)

Height: 2.86(78 mm)

Width: 8.71(222 mm)

Jaw opening: 1.65(42 mm)

FOR USE ON

• Tension Sleeves

Copper #8 sol. - 500 kcmil

Aluminum #8 sol. - 556.5 kcmil

ACSR #4 - 556.5 kcmil

•Taps

Copper #14 sol. - 500 kcmil

Aluminum #8 - 500 kcmil

• Aerial Cable

Copper #6 - 500 kcmil

• Terminals & Splices

Aluminum #8 - 750 kcmil

Copper #8 - 750 kcmil

ACSR #4 - 556 kcmil

• HYGROUND

(Compression Grounding)

Copper #8 - 500 kcmil

(cable/ground rod)

Ground Rods 1/2- 1Diameter

ACCESSORIES:

Cat. No. Description

Y750HSCASE Plastic Carrying Case for

Y750HSXT or

Y750CHSXT.

PT29279-2 Force test gauge for

accurate visual reading of

output force.

PT29291 Die Case

Steel case for storage and

protection of “U” dies.

WIREMIKE Provides quick and easy

identification of commonly

used conductors.

BENEFITS

• Covers a wide range of applications with

a lightweight, self-contained system and

provides easy tool removal from continu-

ous conductors with its C-shaped head.

• Easy tool positioning with its 355° head

rotation.

• Patented rapid advance pump for faster

crimps.

• Exposed positive die lock buttons for easy

die change out and die retention.

• Handle trigger drain for convenient ram

retraction.

• Quality assurance is provided with an

audible “Pop-Off” pressure relief valve.

• Comfort grip handles help ease operator

fatigue with continuous use.

• Long life expectancy from the company

that provided the industry with the first

self-contained hydraulic tool in 1934.

• Rubber covered head and handles on

Y750CHSXT for tool impact protection.

• Supplied with high impact plastic carrying

case.

• 5-year limited warranty.

Comfort Grip

Handles

Handle Trigger

Drain

Ergonomic Handle

Design

Audible “Pop-Off”

Pressure Relief Valve

355° Head

Rotation Both Die Release

Buttons Exposed

Large 1.65

Jaw Opening

FEATURES

N-30

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Self-Contained Hydraulic

Y644HSXT

DIELESS HYPRESS™

THE “1” CRIMP RANGE

TAKING TOOL

Hydraulic Hand Operated

Tool—

11 Ton Crimp Force

#6 - 1000 kcmil Copper

HYLUG™ Terminals and

HYLINK™ Splices

#6 - 750 kcmil Aluminum

HYLUG™ Terminals and

HYLINK™ Splices

The Y644HSXT dieless HYPRESS™ is a hand

operated 11 ton hydraulic crimping tool. Only

1 crimp is required for each wire termination

for both long and standard length barrels on

HYLUG™ terminals and HYLINK™ splices.

The Y644HSXT has a latch style head which

provides easy tool removal from continuous

conductor runs. The head rotates 355° relative

to the handles and is mated to a patented

rapid advance pump. The Y644HSXT weighs

only 15 pounds and delivers 11 tons of crimp-

ing force. The result is easy terminating and

splicing using BURNDY®HYLUG™ and

HYLINK™ terminals and splices.

SPECIFICATIONS

Output Force: 11 tons (22,000 lbs.)

Weight: 15 lbs. (5.6 kg)

Length: 23.20(589 mm)

Height: 3.00(76 mm)

Width: 7.04(179 mm)

FOR USE ON

AWG/kcmil Connector

Size Range Type

Copper Terminals

#6 - 1000 kcmil YA-L, YA-2LN, YA, YA-FXB

YA-2N, YA-L-2TC, YA-L-FX

YAB-4N, YA-L-TC,

YA-2L, YA-4N, YEV-P-FX,

YE-P, YE-P-FX

Splices

YS-L, YS, YS-T

Aluminum Terminals

#6 - 750 kcmil YA-A, YA-A-TN

Splices

YS-A

Aluminum HYPLUG™

#6 - 750 kcmil AYP, AYPO

ACCESSORIES

Cat. No. Description

WIREMIKE Provides quick and easy

identification of commonly

used conductors.

Y644HSCASE Plastic carrying case.

BENEFITS

• Dieless system, eliminates the need to

purchase and maintain dies.

• Patented rapid advance pump for faster

crimps.

• Pressure relief “Pop-Off” valve provides

audible indication that crimp is complete.

• Handle trigger drain for convenient ram

retraction.

• 355° head rotation for versatile tool head

positioning in tight areas.

• Easy inspection and positive identification

is provided with the BURNDY®“”.

• Comfort grip handles help ease fatigue

with continuous use.

• Supplied with high impact plastic carrying

case.

• 5-year limited warranty.

FEATURES

Y644HSXT Dieless HYPRESS™ Range Taking

Capabilities. The following size HYDENT™ lugs

and two way splices, when crimped with the

Y644HSXT Dieless HYPRESS™ Tool, produce the

following UL Listed range taking capa bilities.

Aluminum Connectors Copper Connectors

Standard Expanded Standard Expanded

Wire Size Wire Range Wire Size Wire Range

#6 AWG #6 AWG #6 AWG #6 AWG

#5 AWG #5-#6 AWG #5 AWG #5-#6 AWG

#4 AWG #4-#6 AWG #4 AWG #4-#6 AWG

#3 AWG #3-#6 AWG #3 AWG #3-#6 AWG

#2 AWG #2-#6 AWG #2 AWG #2-#6 AWG

#1 AWG #1-#2 AWG #1 AWG #1-#6 AWG

1/0 AWG 1/0-#1 AWG 1/0 AWG 1/0-#6 AWG

2/0 AWG 2/0-#1 AWG 2/0 AWG 2/0-#4 AWG

3/0 AWG 3/0-#1 AWG 3.0 AWG 3/0-#2 AWG

4/0 AWG 4/0-#1 AWG 4/0 AWG 4/0-#1 AWG

250 kcmil 250-1/0 AWG 250 kcmil 250-1/0

300 kcmil 300-2/0 AWG 300 kcmil 300-2/0

350 kcmil 350-3/0 AWG 350 kcmil 350-3/0

400 kcmil 400-4/0 AWG 400 kcmil 400-4/0

500 kcmil 500-4/0 AWG 500 kcmil 500-4/0

600 kcmil 600-250 kcmil 600 kcmil 600-250

750 kcmil 750-500 kcmil 750 kcmil 750-500

800 kcmil 800-500

1000 kcmil 1000-750

N-31

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Crimpers—Self-Contained Hydraulic

4-POINT®Y81KFT

DIELESS HYPRESS™

Hydraulic Hand Operated

Crimping Tool

#8 – 1000 kcmil Copper HYLUG™ Terminals

and HYLINK™ Splices

#8 – 750 kcmil Aluminum HYLUG™ Terminals

and HYLINK™ Splices

The Y81KFT 4-POINT®dieless HYPRESS™ is

a hand operated 6 ton hydraulic crimping

tool for use on a wide variety of terminal and

splice compression applications. The

Y81KFT incorporates a dieless latch style

head that provides easy tool removal from

continuous conductor runs and eliminates

the need to purchase and maintain dies. The

head rotates 360º relative to the handles and

is mated to a patented rapid advance pump.

The Y81KFT weighs only 12 pounds and

delivers 6 tons of crimping force. The result is

easy termination and splicing using

BURNDY®HYLUG™ and HYLINK™ termi-

nals and splices.

The Y81KFT is supplied with a molded high

impact plastic case and comes complete

with a 5-year limited warranty.

Y81KFT dieless HYPRESS™ Range Taking

Capabilities: The Y81KFT provides range tak-

ing capabilities that is UL Listed and CSA

Certified for Copper (Code, Compact and

Flex) and Aluminum (Code and Compact)

conductors when used in conjunction with

BURNDY®HYLUG™ terminals and

HYLINK™ splices. See chart for connector,

conductor and range taking combinations on

pages C-7 and C-8.

Features and Benefits

• Dieless installation system.

〫Eliminates the need to purchase and

maintain dies.

• UL Listed and CSA Certified with Range

Taking Capabilities

〫Provides the installer with a UL Listed

and CSA Certified crimps with Range

Taking Capabilities when used in con-

junction with BURNDY® HYLUG™

Terminals and HYLINK™ Splices

• Flip top head design.

〫

For easy loading and removal of installed

terminals and splices, saving time.

SPECIFICATIONS

Output Force: 6 tons (12,000 lbs)

(5450 kg)

Weight: 12 lbs. (5.45 kg)

Length: 25.6 in. (650 mm)

Height: 7.7 in. (196 mm)

Width: 2.5 in. (64 mm)

FOR USE ON

• Copper, Aluminum, Compressed,

Compact, Stranded, Solid and Flex

Conductors.

• Installs Splices, Taps and Terminations:

#8 - 1000 kcmil Copper (YA, YA-L, YS,

YS-L, YS-T, Y-R )

#8 - 777.7 (750 Nominal Flex Wire Size)

kcmil Flex (YA-FX, YAV, YA-L-FX, YS,

YSV-FXB)

#8 - 750 kcmil Aluminum (YA-A, YS-A)

#8 - 750 kcmil Aluminium Pin Adapters

(AYP, AYPO)

DIELESS

SYSTEM

HANDLE TRIGGER DRAIN

LOCKING LATCH PIN

AUDIBLE “POP-OFF” PRESSURE

RELIEF VALVE

PIVOTING

NEST DIE

• Audible pressure “pop-off” valve and die

embossment providing 360º inspectability.

〫Assures proper crimps with both audi-

ble and visual indicators for the

installer.

• Handle Trigger release.

〫Convenient ram release located in the

handle.

• Advanced high speed pump design.

〫Provides fast crimps, longer life, effi-

ciency, and reliability.

• 360 Degree head rotation.

〫Versatile tool head positioning lets the

user get into tight areas easier.

• Durable high impact formed carrying case.

〫Provides tool protection and stores all

accessories.

• 5-year limited warranty.

〫Customer satisfaction and support.

COMFORT GRIP

HANDLES

360° HEAD

ROTATION

ERGONOMIC HANDLE

DESIGN

Blue highlighted items are industry standard and most frequently ordered.

N-32

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Self-Contained Hydraulic

4-POINT®Y4PC834

DIELESS HYPRESS™

Hydraulic Hand Operated

Crimping Tool

The 4-POINT®C-shaped head dieless

HYPRESS™ is a hand operated 6 ton

hydraulic crimping tool for use on a wide vari-

ety of tap, terminate, and splice compression

applications. The dieless capability of this

tool eliminates the need to purchase or main-

tain additional dies. The Y4PC834 incorpo-

rates a C-shaped head design making it ideal

for crimping in tight areas and is easily

removed from continuous conductor runs.

The head rotates 360º and is mated to a

patented rapid advance pump. The Y4PC834

weighs only 12 pounds and delivers 6 tons of

crimping force. The result allows for easy tap,

termination and splicing of compression con-

nectors.

The Y4PC834 is supplied with a molded high

impact carry case and comes with a 5-year

limited warranty.

The Y4PC834 provides range taking capabil-

ities that are UL Listed and CSA Certified for

Copper (Code, Compact and Flex) and

Aluminum (Code and Compact) conductors

when used in conjunction with BURNDY®

HYLUG™ terminals and HYLINK™ splices as

listed on pages C-7 and C-8 in the Master

Catalog.

SPECIFICATIONS

Output Force: 6 Tons (5.4 Metric

Tons)

Weight: 11.85 lbs (5.38 kg)

Length: 25.6 in (651 mm)

Height: 7.7 in (196 mm)

Width: 2.5 in (64mm)

FOR USE ON

Copper, Aluminum, Compressed, Compact,

Stranded, Solid and Flex Conductors

Installs Splices, Taps and Terminations

#8 – 1000 kcmil Copper (YA, YA-L)

#8 – 500 kcmil Copper (YS, YS-T, YS-L, Y-R)

#8 – 777 (750 Nominal Flex Wire Size) kcmil

Flex ((YA-FX, YAV, YA-L-FX)

#8 – 535 (500 kcmil nominal flex wire size)

kcmil flex (YS, YS-LB, YSV-FXB)

#8 – 750 kcmil Aluminum (YA-A)

#8 – 350 kcmil Aluminum (YS-A)

#8 – 750 kcmil Aluminum Pin Adaptors (AYP,

AYPO)

Features and Benefits

• Dieless installation system

〫Eliminates the need to purchase and

maintain dies.

• UL Listed and CSA Certified with range

taking capabilities

〫Provides the installer with UL Listed and

CSA Certified crimps when used in

conjunction with BURNDY®HYLUG™

and HYLINK™ compression connectors.

• C-shaped head design

〫For easily removing tool from continuous

run conductors – simply slide the open-

ing of the head off the conductor. Also

ideal for use in tight or constraint

spaces.

• Audible pressure “pop-off” valve and die

embossment providing 360° inspectability.

〫Assures proper cimps with both audible

and visual indicators for the installer.

• Handle Trigger release

〫Convenient ram release located in the

handle.

• Advanced high speed pump design

〫Provides fast crimps, longer life, efficien-

cy, and reliability.

• 360° head rotation

〫Versatile tool head positioning lets the

user get into tight areas easier.

• Durable high impact formed carrying case

〫Provides tool protection and stores all

accessories.

• 5-year limited warranty

〫Customer satisfaction and support.

COMFORT

GRIP HANDLES

HANDLE TRIGGER

DRAIN

ERGONOMIC HANDLE

DESIGN

AUDIBLE “POP-OFF”

PRESSURE RELIEF

VALVE

360º HEAD

ROTATION

C-SHAPED

HEAD

N-33

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Crimpers—Self-Contained Hydraulic

PATRIOT®

HIGH PERFORMANCE

PAT750XT-18V

Battery Actuated Tool

Hydraulic Self-Contained

12 Ton Crimping Tool

The BURNDY®PATRIOT® High Performance

PAT750XT-18V tool is 25% faster than previ-

ous models. In addition to faster crimp

cycles, the High Performance PAT750XT-18V

has newly designed electronics that are field

proven for ultimate reliability and proven to

handle the harshest work environments.

The High Performance PAT750XT-18V incor-

porates the latest engineering technology

with a refined hydraulic system for ultra per-

formance, speed and reliability. All PATRIOT®

tools feature the BURNDY INFINITY DRIVE®

transmission which has a lifetime warranty.

The High Performance PAT750XT-18V fea-

tures BURNDY’s Y750 tool head, capable of

using all “U” style dies, and incorporates a

bearing and alignment guide for use on

HYGROUND®and other asymmetrical con-

nectors. Features reliable head rotation

design for operation in virtually any position.

All PATRIOT®battery actuated hydraulic tools

provide a consistent, reliable connection

every time.

Each PATRIOT®tool uses standard

BURNDY®dies and off-the-shelf connectors

available world-wide. Supplied with a

durable high impact formed carrying case to

hold the tool, battery charger, two batteries,

tool retention lanyard, and die compartment

to hold “U” die sets. (Dies sold separately.)

All BURNDY®PATRIOT®18V series tools are

provided with a 5-year limited warranty.

Features and Benefits

• Refined hydraulic system for ultra per-

formance, speed and reliability.

• Field proven electronics for ultimate relia-

bility in the harshest environments.

• True, one-handed operation for advance,

retract, and hold.

• 12 tons of output force for use on virtually

all compression applications.

• State of the art crimping head design,

360° head rotation lets user get into tight

areas easier.

• Allows use of standard BURNDY®dies

already in use.

• Ergonomically balanced tool design eases

operation and helps lessen fatigue.

• Durable high impact formed carrying case

provides superior protection and stores all

accessories.

• PAT750CXT-18V — with rubber covered

head is available.

• 18 volt Ni-MH battery eliminates voltage

depression (memory issues).

• 5-year limited warranty on tool.

• Lifetime warranty on INFINITY DRIVE®.

• 1-year warranty on batteries and charger.

SPECIFICATIONS

Output force: 12 tons

(10.9 metric tons)

Tool Weight: 16.5 lbs (7.5 kg)

With Battery

Length: 15.75(40 cm)

Width: 3.5(8.89 cm)

Height: 13.5(34.29 cm)

Operating Voltage: 18 V-DC

Recharge Time: < 45 minutes

FOR USE ON

• Tension Sleeves

Copper #8 sol. - 500 kcmil

Aluminum #8 sol. - 587.2 kcmil

ACSR #4 - 556.5 kcmil

•Taps

Copper #14 sol. - 500 kcmil

Aluminum #8 - 500 kcmil

• Aerial Cable

Copper #6 - 500 kcmil

• Terminals & Splices

Aluminum #8 - 750 kcmil

Copper #8 - 750 kcmil

ACSR #4 - 556 kcmil

• HYGROUND®

Copper #8 - 500 kcmil

(cable/ground rod)

Ground Rods 1/2- 1Diameter

ACCESSORIES

Battery: Cat# BAT18V

Hi-capacity (2.6 AH)

Chargers:

120V-AC Cat# PATCHGR18V

12/24V-DC Cat# BCT/PATDCCHGR

240/250V-AC Cat# PATCHGR250V

Lanyard: Cat# PT208620

Refined Hydraulic System

for Ultra Performance,

Speed and Reliability

Safety Lanyard

Connection

Ergonomically Balanced

Tool Design

Field Proven Electronics

for Ultimate Reliability

in the Harshest Work

Environments

18 Volt Ni-MH Battery

Trigger Guard

12 Ton Output Force

Rotational Head

for Use with

“U” Style Dies

Large Jaw Opening

to Accommodate

Asymmetrical Connectors

N-34

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Battery Actuated

PATRIOT®

PAT750K-18V

BATTERY ACTUATED TOOL

Hydraulic Self-Contained—

12 Ton

The BURNDY®PATRIOT®tools can be oper-

ated with only one hand, making them the

most ergonomic, one-handed battery pow-

ered crimping and cutting tools available in

the world today.

The PAT750K-18V incorporates the latest

engineering technology with the patented

high speed hydraulic pump. Our battery

actuated hydraulic tool provides a consis-

tent, reliable connection every time. The

PAT750K-18V is capable of using KEARNEY™

WH1 and WH2 and BURNDY “U” style dies

with the KUADP adapter. The PAT750K-18V

head rotates 355° for operation in virtually

any position.

Each PATRIOT®tool uses standard BURNDY®

dies and off-the-shelf connectors available

world-wide. The PAT750K-18V is supplied

with a durable high impact formed carrying

case to hold the tool, battery charger, two

batteries, tool retention lanyard, and die

compartment to hold “U” die sets. (Dies sold

separately.) All BURNDY®PATRIOT®18V

series tools are provided with a 5-year limited

warranty.

Safety Lanyard

Connection 355° Head Rotation

1.5 Jaw Opening with

KEARNEY™ Dies Installed

Push Button

Die Locks

12 Ton Output Force

Trigger Guard

18 Volt Ni-MH Battery

Lifetime Warranty on

INFINITY DRIVE™

Ergonomically Balanced

Tool Design

Features and Benefits

• True, one-handed operation for advance,

retract, and hold.

• 12 ton output force.

• State of the art crimping head design with

355° rotation.

• Positive lock die buttons to secure dies or

die adapter.

• Allows use of standard BURNDY®“U” dies

with KUADP adapter, and KEARNEY™

WH1 and WH2 dies.

• Smoother, quieter, more efficient tool oper-

ation.

• PAT750CK-18V with rubber covered head

is available.

• Ergonomically balanced tool design to

help lessen operator fatigue.

• Durable high impact formed carrying case.

• 18 volt Ni-MH battery eliminates voltage

depression (memory issues).

• 5-year limited warranty on tool.

• Lifetime warranty on INFINITY DRIVE®.

• 1-year warranty on battery and charger.

SPECIFICATIONS

Output Force: 12 tons (10.9 metric

tons)

Tool Weight: 18.4 lbs. (8.3 kg) with

battery

Length: 17.5(44.45 cm)

Width: 3.5(8.89 cm)

Height: 13.5(34.29 cm)

Operating Voltage:

18 V-DC

Recharge Time: < 45 minutes

FOR USE ON

• Tension Sleeves up to 477 ACSR

• Taps through 500 kcmil

• Terminals up to 1033 kcmil

ACCESSORIES

“U” Die Adapter: KUADP

Battery: BAT18V

Hi-capacity (2.6 AH)

Charger:

120V-AC PATCHGR18V

12/24V-DC BCT/PATDCCHGR

240/250V-AC PATCHGR250V

Lanyard: PT208620

N-35

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Crimpers—Battery Actuated

PATRIOT®

PAT644XT-18V

BATTERY ACTUATED TOOL

Hydraulic Self-Contained—

11 Ton

The BURNDY®PATRIOT®series of battery

actuated tools can be operated with only one

hand, which allows the other hand to be free

to position the connector and conductor

prior to crimping.

The BURNDY®PATRIOT®PAT644XT-18V

incorporates the latest engineering

technology with patent pending pump, trans-

mission and piston component designs. Our

self-contained hydraulic tool provides a con-

sistent, reliable connection every time. The

PAT644XT-18V features BURNDY’s Y644

dieless latch head tool which eliminates the

need to purchase and maintain dies.

Features reliable head rotation design for

operation in virtually any position.

Each PATRIOT®uses standard BURNDY®

off-the-shelf connectors available worldwide.

Supplied with a durable high impact formed

carrying case to hold the tool, battery

charger, two batteries, and tool retention

lanyard. All BURNDY®PATRIOT®18V series

tools are provided with a 5-year limited

warranty.

PAT644XT-18V Range Taking Capabilities:

Please refer to the individual connector

pages for detailed information on the

PAT644XT-18V range taking capabilities.

SPECIFICATIONS

Crimp Force: 11 Tons

(10.9 metric tons)

Tool Weight: 17 lbs (7.7 kg)

Length: 14.9(37.8 cm)

Width: 3.7(9.4 cm)

Height: 14(35.6 cm)

Operating Voltage: 18 V-DC

Recharge Time: < 45 mins.

FEATURES

• Dieless system.

• True, one-handed operation for advance,

retract, and hold.

• 11-ton output force.

• State of the art crimping head design,

360head rotation.

• Audible “pop-off” indicates properly

completed crimps.

• Ergonomically balanced tool design.

• Durable High Impact Formed carrying

case.

• Ni-MH battery eliminates voltage

depression (memory issues).

• 5-year limited warranty on tool. 1-year

warranty on batteries and charger.

Safety Lanyard

Connection

11 Ton

Output Force

Ergonomically Balanced

Tool Design

Ni-MH 18 Volt Battery

Trigger Guard

Locking

Latch Pin

Audible

“Pop Off" Valve

Rotational Nest and

Indentor Latch Head

Eliminates the Need

for Dies

BENEFITS

• Eliminates the need to purchase and

maintain dies.

• Easier tool operation.

• Versatile tool head positioning lets user

get into tight areas easier.

• Less “down-time” due to high capacity,

high voltage 18 volt battery.

• Assures proper crimps with both audible

and visual indicators, leaving no doubt for

the tool user.

• Ergonomically balanced tool eases

operation and helps lessen fatigue.

• Smoother, quieter, more efficient tool

operation.

• Durable high impact formed case provides

superior protection and stores all

accessories.

FOR USE ON

AWG/kcmil Connector

Wire Size Range Types

Copper Terminals

#6 - 1000 kcmil YA-L, YA-2LN, YA,

YA-2N, YA-L-2TC,

YAB-4N, YA-L-TC,

YA-2L, YA-4N

Splices

YS-L, YS, YS-T

Aluminum Terminals

#6 - 750 kcmil YA-A, YA-A-TN

Splices

YS-A

Aluminum HYPLUG™

#6 - 750 kcmil AYP, AYPO

ACCESSORIES

•Battery: Cat# BAT18V

Hi-capacity Ni-MH

(2600 mA-hr)

•Charger:

120V-AC Cat# PATCHGR18V

12/24V-DC Cat# BCT/PATDCCHGR

240/250V-AC Cat# PATCHGR250V

•Lanyard: Cat# PT208620

N-36

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Battery Actuated

PATRIOT®PAT46-18V

BATTERY ACTUATED TOOL

Hydraulic Self-Contained

15-Ton Crimping Tool

The BURNDY®PATRIOT®PAT46-18V incor-

porates the latest engineering technology

with a patented high speed hydraulic pump.

Our battery actuated hydraulic tool provides a

consistent, reliable connection every time.

The PAT46-18V features BURNDY’s Y46 tool

head, capable of using all “P” and “U” style

dies.

Each PATRIOT®uses standard BURNDY®

dies and off-the-shelf connectors available

worldwide. Supplied with a durable high

impact formed carrying case to hold the tool,

battery charger, two batteries, tool retention

lanyard, and die compartments to hold both

“P” and “U” die sets (dies sold separately). All

BURNDY®PATRIOT®PAT46 tools are provid-

ed with a 5-year limited warranty.

PAT46C-18V — with rubber covered head is

available.

SPECIFICATIONS

Output Force: 15 tons (13.6 metric

tons)

Weight: 26.2 lbs. (11.88 kg)

Length: 20.77(52.76 cm)

Height: 14.43(36.65 cm)

Width: 3.70(9.40 cm)

Operating Voltage: 18V-DC

Battery Recharge

Time: <45 minutes

FOR USE ON

Connector Conductor

Type Range

Copper, Terminals, grounding: to 500 kcmil

#8 AWG str. - YGA, YGHA, YGF

1500 kcmil Terminals, uninsulated: #8 to

Code Cable, 1500 kcmil: YA, YA-2N, YA-L,

Navy Cable, YA-LB, YA-TC, YA-2LN, YAB-4N

Flexible and YAV-L Box, YAV-L, YAV-RS Box,

Extra Flexible YAV-RS, YA-TC-FX

1/2- 1Terminals, insulated: #8 to 2/0

Ground Rods YAEV-L Box, YAEV-L, YAEV-H,

YAEV-RS, YAEV-RH

Splices: #8 to 1500 kcmil

YS, YS-T, YS-L, YS-LB, YST,

YSP-T, YGS, YGHS

Taps:

YH, YCHC #14 to 1000 kcmil,

YC-C to 4/0 AWG

Taps, grounding: to 500 kcmil

YGHC-C, YGHP-C, YGHR-C

Aluminum Terminals:

#8 AWG - YA-A, AYP, AYPO

1250 kcmil Splices:

Code Cables YS-A, YS-AT, YRB

Taps:

YFD, YFN, YFO, YFR

ACSR See BURNDY®Overhead

Transmission and

Distribution Catalog Module

ACCESSORIES

•

Cutter Die: Cat# P15K

Die max. 1.2dia.

•

“U” Die Adapter: Cat# PUADP-1

•

Battery: Cat# BAT18V

High Capacity Ni-MH

(2.6 AH)

•

Chargers:

120V-AC Cat# PATCHGR18V

12/24V-DC Cat#

BCT/PATDCCHGR

240/250V-AC Cat# PATCHGR250V

Features and Benefits

• BURNDY’s largest battery actuated crimp

tool, providing 15-tons of output force with

a 2jaw opening.

〫Allows users to install the largest variety

of splices, taps and terminals with one

tool. Also provides easy placement and

removal from continuous conductor

lengths.

• State of the art C-Head crimp design with

355° head rotation.

〫Versatile tool head positioning lets user

get into tight areas easier.

• Retractable assist handle under head of

tool for better handling of tool.

〫Allows for better balance of tool and

retractable for getting head into tight

areas.

• Durable high impact formed carrying case.

〫Provides superior protection and stores

all accessories.

• 18-volt Ni-MH battery eliminates voltage

depression (memory issues).

〫Less “down-time” due to high capacity,

high voltage 18-volt battery

• 5-year limited warranty on tool. 1-year

warranty on battery and charger.

Safety Lanyard

Connection Positive Push

Button Die Lock

Forged Steel

Head

Retractable Assist

Handle

Trigger Guard

18-Volt Ni-MH Battery

15 Ton Output Force

Large 2

Jaw Opening

N-37

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Crimpers—Battery Actuated

4-POINT®PATRIOT®

PAT81KFT-18V

BATTERY ACTUATED TOOL

Hydraulic Self-Contained

Crimping Tool

#8-1000 kcmil Copper HYLUG™ Terminals

and HYLINK™ Splices

#8-750 kcmil Aluminum HYLUG™ Terminals

and HYLINK™ Splices

The BURNDY®PAT81KFT-18V is a battery

powered crimping tool that provides a pow-

erful 6 tons of crimping force. It is compact,

fast, easy to use and incorporates the latest

in battery tool technology. The ergonomic

design allows for one hand operation so that

the other is free to position the connectors

and conductor prior to crimping. The

PAT81KFT-18V features a dieless latch head

design which eliminates the need to pur-

chase and maintain dies. Featuring 360°

head rotation, the PAT81KFT-18V is designed

for easy operation in virtually any position.

The PAT81KFT-18V is supplied with a high

impact carrying case, battery charger, lan-

yard and two batteries. The PAT81KFT-18V

comes complete with a 5-year limited war-

ranty on the tool and 1 year limited warranty

on the batteries.

PAT81KFT-18V Dieless HYPRESS™ Range

Taking Capabilities: The PAT81KFT-18V pro-

vides range taking capabilities that is UL and

CSA listed for Copper (Code, Compact and

Flex) and Aluminum (Code and Compact)

conductors when used in conjunction with

BURNDY®HYLUG™ terminals and

HYLINK™ splices. See chart for connector,

conductor and range taking combinations.

Features and Benefits

• Dieless installation system.

〫Eliminates the need to purchase and

maintain dies.

• UL Listed and CSA Certified with Range

Taking Capabilities

〫Provides the installer with UL Listed and

CSA Certified crimps with Range Taking

Capabilities when used in conjunction

with BURNDY®HYLUG™ Terminals and

HYLINK™ Splices

• Audible pressure “pop-off” valve and die

embossment providing 360º inspectability.

〫Assures proper crimps with both audi-

ble and visual indicators for the installer.

• Battery powered crimp technology.

〫Easy Tool Operation and portability.

• Advanced high speed pump design.

〫Provides faster crimps, longer life, effi-

ciency, and reliability.

• Ergonomic design allows one hand opera-

tion for ram advance and ram retraction.

〫User always has one hand free to

manipulate connector and conductor.

• 360 Degree head rotation.

〫Versatile tool head positioning lets the

user get into tight areas easier.

SPECIFICATIONS

Output Force: 6 tons (5.4 Metric

Tons)

Weight: 14 lbs. (6.35 kg)

Length: 17.6 (447 mm)

Height: 13.9 in (354 mm)

Width: 3.7 in (94 mm)

Operating Voltage: 18V-DC

Battery Recharge

Time: <45 Mins

FOR USE ON

• Copper, Aluminum, Compressed,

Compact, Stranded, Solid and Flex

Conductors.

• Installs Splices, Taps and Terminations:

#8 - 1000 kcmil Copper (YA, YA-L, YS,

YS-L, YS-T, Y-R )

#8 - 777.7 (750 Nominal Flex Wire Size)

kcmil Flex (YA-FX, YAV, YA-L-FX, YS,

YSV-FXB)

#8 - 750 kcmil Aluminum (YA-A, YS-A)

#8 - 750 kcmil Aluminium Pin Adapters

(AYP, AYPO)

ACCESSORIES

•

Battery: Cat# BAT18V

Hi Capacity Ni-MH

(2.6 AH)

•

Charger:

120V-AC Cat# PATCHGR18V

12/240V-DC Cat# BCT/PATDCCHGR

•

Lanyard Cat# PT208620

ERGONOMICALLY

BALANCED TOOL

DESIGN

DIELESS

SYSTEM

AUDIBLE “POP-

OFF” VALVE

NI-MH 18-VOLT BATTERY

Features and Benefits

(Continued)

• Ram holds position when trigger is

released.

〫Provides the ability to hold the connec-

tor between the indentors and check for

alignment prior to crimping action.

• Mechanical ram release.

〫Reliable ram release (no battery

consumption).

• Uses 18 volt Ni-MH batteries.

〫Eliminates voltage depression or

”memory”.

• Audible pressure “pop-off” value.

〫Indicates properly completed crimps.

• Durable high impact formed carrying case.

〫Provides tool protection and stores all

accessories.

• 5-year limited warranty on tool, 1-year on

batteries and charger.

〫Customer satisfaction and support.

360° HEAD

ROTATION

SAFETY LANYARD

CONNECTION

TRIGGER

GUARD

PIVOTING

NEST DIE

LOCKING LATCH

N-38

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Battery Actuated

4-POINT®PATRIOT®

PAT4PC834-18V

BATTERY ACTUATED TOOL

Hydraulic Self-Contained—6 Ton

The BURNDY®PATRIOT®4-POINT®C-shaped

head dieless HYPRESS™ is a battery actuat-

ed 6 ton hydraulic crimping tool for use on a

wide variety of tap, terminate, and splice

compression applications. The dieless capa-

bility of this tool eliminates the need to pur-

chase or maintain additional dies. It is com-

pact, fast, easy to use and incorporates the

latest in battery tool technology. The

ergonomic design allows for one hand opera-

tion so that the other is free to position the

connector and conductor prior to crimping.

The PAT4PC834-18V incorporates a C-shaped

head design making it ideal for crimping in

tight areas and can be easily removed from

continuous conductor runs. The head rotates

360º and is mated to a patented rapid

advance pump. The PAT4PC834-18V weighs

only 13.8 pounds and delivers 6 tons of

crimping force. The result allows for easy tap,

termination and splicing of compression con-

nectors.

The PAT4PC834-18V is supplied with a mold-

ed high impact carry case, battery charger,

lanyard, and two batteries. The PAT4PC834-

18V comes with a 5-year limited warranty.

The PAT4PC834-18V provides range taking

capabilities that are UL and CSA Listed for

Copper (Code, Compact and Flex) and

Aluminum (Code and Compact) conductors

when used in conjunction with BURNDY®

HYLUG™ terminals and HYLINK™ splices as

listed on page C-7 in the Master Catalog.

Features and Benefits

• Dieless installation system

〫Eliminates the need to purchase and

maintain dies.

• UL Listed and CSA Certified with range

taking capabilities

〫Provides the installer with a UL Listed

and CSA Certified crimp when used in

conjunction with BURNDY®HYLUG™

and HYLINK™ compression connectors.

• C-shaped head Design

〫For easily removing tool from continuous

run conductors – simply slide the open-

ing of the head off the conductor. Also

ideal for use in tight or constrained

spaces.

• Audible pressure “pop-off” valve and die

embossment providing 360° inspectability.

〫Assures proper cimps with both audible

and visual indicators for the installer.

• Handle Trigger release

〫Convenient ram release located in the

handle.

SPECIFICATIONS

Output Force: 6 Ton (5.4 Metric

Tons)

Weight: 13.85 lbs (6.28 kg)

Length: 17.6 in (448 mm)

Height: 13.9 in (354 mm)

Width: 3.7 in (94 mm)

FOR USE ON

Copper, Aluminum, Compressed, Compact,

Stranded, Solid and Flex Conductors

Installs Splices, Taps and Terminations

#8 - 1000 kcmil Copper (YA, YA-L)

#8 - 500 kcmil Copper (YS, YS-T, YS-L, Y-R)

#8 - 777 (750 Nominal Flex Wire Size) kcmil

Flex (YA-FX, YAV, YA-L-FX)

#8 - 535 (500 kcmil nominal flex wire size)

kcmil flex (YS, YS-LB, YSV-FXB)

#8 - 750 kcmil Aluminum (YA-A)

#8 - 350 kcmil Aluminum (YS-A)

#8 - 750 kcmil Aluminum Pin Adaptors (AYP,

AYPO)

Features and Benefits

(Continued)

• Advanced high speed pump design.

〫Provides fast crimps, longer life, efficien-

cy, and reliability.

• 360° head rotation

〫Versatile tool head positioning lets the

user get into tight areas easier.

• Durable high impact formed carrying case

〫Provides tool protection and stores all

accessories.

• 5-year limited warranty

〫Customer satisfaction and support.

SAFETY LANYARD

CONNECTION

360º HEAD

ROTATION

C-SHAPED

HEAD

ERGONOMICALLY

BALANCED TOOL

DESIGN

AUDIBLE “POP-OFF”

VALVE

TRIGGER

GUARD

Ni-MH 18-VOLT

BATTERY

6 TON OUTPUT FORCE

N-39

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Crimpers—Battery Actuated

PATRIOT®IN-LINE®

PATMD6-14V SERIES

BATTERY ACTUATED TOOL

Hydraulic Self Contained—6 Ton

The BURNDY®IN-LINE®tools are battery

actuated and can be operated with one hand

allowing for advance, retract and hold func-

tions for easier operation. One hand opera-

tion allows the operator one free hand to

position the connector and conductor while

crimping. The PATRIOT®PATMD6-14V series

of tools incorporate a high speed hydraulic

pump generating 6 tons of crimping force.

This design provides a consistent, reliable

connection every time.

The IN-LINE®tool features interchangeable

MD6 series heads, capable of using “W” and

“X” style dies in the permanent D3groove.

The PATMD6-K-14V accepts KEARNEY™

type “O” dies and BURNDY®“W” and “X”

style dies with KWADP adapter. When order-

ing choose the tool that best suits your

crimping needs. The IN-LINE®tools feature

350° rotatable heads for operation in virtually

any position.

Each PATRIOT®IN-LINE®tool uses standard

BURNDY®dies and off-the-shelf connectors

available world-wide. IN-LINE®tools are

supplied with a durable high impact formed

carrying case, battery charger, two batteries,

and die compartment to hold dies. (Dies are

sold separately.) All BURNDY®IN-LINE®

tools are provided with a 3-year limited war-

ranty.

KEARNEY™ is a registered trademark of

COOPER TECHNOLOGIES COMPANY.

PATRIOT®IN-LINE®

VARIATIONS

PATMD6-14V Permanent “BG” (5/8) and

“D3” grooves.

PATMD6-8-14V Permanent “O” and “D3”

grooves.

PATMD6-6-14V “Snub-Nose” version with

permanent “D3” groove.

PATMD6-K-14V Accepts KEARNEY™ “O”

type dies and BURNDY®

“W” and “X” dies with

KWADP adapter.

Features and Benefits

• True, one-handed operation for advance,

retract, and hold.

• 6-ton output force for reliable compres-

sion connections.

• Pressure “pop-off” valve indicates com-

pletion of crimp.

• Interchangeable scissor action crimp jaws

allow easier access to tight spaces.

• Ram holds position when trigger is

released to allow the operator to check

alignment prior to crimping.

• Allows the use of standard BURNDY®“W”

and “X” dies already in use.

• Large hand grip area allows easier opera-

tion with gloves.

• Ergonomically balanced tool design helps

lessen operator fatigue.

• Durable high impact formed carrying

case.

• High capacity 2.6 AH batteries provide

more crimps per charge.

• 14.4 volt Ni-MH battery eliminates voltage

depression (memory issues).

• 3-year limited warranty on tool.

• 1-year warranty on batteries and charger.

SPECIFICATIONS

Output force: 6 tons (5.4 metric tons)

Tool Weight: 7.8 lbs (3.5 kg)

With Battery

Length: 20.91(53.11cm)

Width: 3.69(9.37 cm)

Height: 5.48(13.91 cm)

Operating Voltage: 14.4 V-DC

Recharge Time: < 45 minutes

FOR USE ON

• Copper, Aluminum, ACSR. Steel,

Copperweld, Alumoweld, 6201, 5005,

Compressed, and Compact conductors

• Copper Taps: #10 solid - 2/0 stranded

• Aluminum and ACSR Taps: #14 solid -

4/0 ACSR

• Stirrups: #6 - 4/0 ACSR

• Overhead Full Tension Deadends, Full

Tension Splices and Terminals #10 str. -

4/0 ACSR

• Installs splices, taps or terminations:

#8 - 500 kcmil Copper Str. (YA, YA-L,

YS, YS-L)

#8 - 350 kcmil flex

#8 - 350 kcmil Aluminum (YA-A, & YS-A)

ACCESSORIES

Battery: Cat# BAT14V

(2.6 AH) Hi-capacity Ni-MH

Chargers:

120V-AC Cat# PATCHGR18V

12/24V-DC Cat# BCT/PATDCCHGR

240/250V-AC Cat# PATCHGR250V

Cutter Dies: Cat# W28K

For cutting #4-4/0 Copper, Aluminum & ACSR

Interchangeable Jaw Assemblies:

“BG” and “D3” Grooves PATJAWSMD6

“O” and “D3” Grooves PATJAWSMD6-8

“D3” Only (“Snub-Nose”) PATJAWSMD6-6

KEARNEY Groove PATJAWSMD6K

(“Snub-Nose”)

Jaw Covers: PATMD6JC, PATMD66JC,

PATMD6KJC

Activation & Release

Triggers

350 Head

Rotation

Jaw Release Pin

Interchangeable Jaws

Spring Loaded Die

Retainer Buttons

Large Hand Grip Area

14.4 Volt Ni-MH

Battery

N-40

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Battery Actuated

PATRIOT®PAT600-18V

BATTERY ACTUATED TOOL

Hydraulic Self-Contained—6 Ton

The BURNDY®PAT600-18V battery powered

crimping tool provides a powerful 6 tons of

crimping force and completes a crimp in

approximately 3 seconds. The PAT600-18V is

compact, easy to use and incorporates the

latest in battery tool technology. The

PAT600-18V tool incorporates a specialized

latch style head with enhanced working

stroke and clearance capabilities. The spe-

cialized head allows interference-free closure

on tap connections up to the BURNDY®

YHD-400 size including 350 kcmil aluminum

connectors. Die selection with this tool

includes all BURNDY®“W” and “W-VT” style

dies which seat in the permanent “D3” crimp-

ing groove. Installation applications include

#8 AWG to 600 kcmil copper lugs and

splices, #8 AWG to 350 kcmil aluminum lugs

and splices (YA-A and YS-A), and up to 4/0

aluminum tap connections. The permanent

“D3” groove and 180 degree rotatable head

are standard on the PAT600-18V.

Each PAT600-18V tool uses BURNDY®dies

and off-the-shelf connectors available world-

wide. The PAT600-18V comes equipped with

a high impact formed carrying case to hold

the tool, a battery charger and two batteries.

The case houses up to 10 “W” dies (dies pur-

chased separately). The PAT600-18V uses

industry standard batteries and chargers.

The PAT600-18V comes complete with a

5-year limited warranty and one year on bat-

teries and charger.

Features and Benefits

• Battery powered crimp technology.

〫Easy tool operation and portability.

• Advance design high speed pump com-

pletes crimp in approximately 3 seconds.

〫Longer life, efficiency, and reliability.

• Ergonomic design allows one hand opera-

tion for ram advance and ram retraction.

〫User always has one hand free to

manipulate connector and conductor.

• Variable speed trigger.

〫Provides flexibility in speed of ram

advance.

• Ram holds position when trigger is

released.

〫Provides ability to hold the connector

between dies and check for proper

alignment prior to crimping action.

• Mechanical ram release.

〫Reliable ram release (no battery power

consumption).

• Specialized latch head design.

〫Provides enhanced clearance on tap

connectors when compared with com-

petitive designs.

6 TON OUTPUT FORCE

ERGONOMICALLY BALANCED

TOOL DESIGN

180° HEAD ROTATION

SPRING LOADED DIE

RETAINING PINS

FUNCTIONAL D3

DIE GROOVE

SAFETY LANYARD

CONNECTION

TRIGGER GUARD

NI-MH 18 VOLT

BATTERY

SPECIFICATIONS

Crimp Force: 6 Tons (US)

(5.4 metric tons)

Tool Weight: 10.9 lbs. (4.9 kg)

Length: 14.5(36.8 cm)

Width: 3.5(8.9 cm)

Height: 13.75(34.9 cm)

Operating Voltage: 18 V-DC

Crimp Time: Approx. 3 seconds

Recharge Time: < 45 mins.

FOR USE ON

• Copper, Aluminum, ACSR, Steel,

Copperweld, Alumoweld, 6201, 5005,

Compressed, Compact, Stranded & Solid

• Installs splices, taps, or terminations:

#8 - 600 kcmil Copper Str. (YA, YA-L,YS,

YS-L)

#8 - 350 kcmil Flex

#8 - 350 kcmil Aluminum (YA-A & YS-A)

ACCESSORIES

•Lanyard: Cat# PT208620

•W Die Holder Cat# WDIETREE

•Battery:

Hi-capacity Cat# BAT18V

(2.6 AH)

•Charger:

120V-AC Cat# PATCHGR18V

12/24V-DC Cat# BCT/PATDCCHGR

240/250V-AC Cat# PATCHGR250V

Features and Benefits

(Continued)

• 180 degree head rotation.

〫Versatile tool head positioning lets user

get into tight areas easier.

• Uses 18 volt Ni-MH batteries.

〫Eliminates voltage depression or

”memory”.

• Audible pressure “pop-off” valve.

〫Indicates properly completed crimp.

• Permanent D3crimp groove accepts all

“W-Dies”.

〫Uses standard die design with proven

performance.

• PAT600C-18V with covered head is avail-

able.

〫Covered head for impact protection.

• Durable high impact formed carrying case.

〫Provides tool protection and stores all

accessories.

• 5-year limited warranty on tool, 1-year on

batteries and charger.

〫Customer satisfaction and support.

N-41

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Crimpers—Battery Actuated

Y34BH

HYPRESS™

Hydraulic Tool—

Remote Operated 10,000 PSI

9 ton remote power operated hydraulic tool.

The Y34BH HYPRESS™ tool is designed for

remote hydraulic power operation. Its new

10,000 PSI operating pressure makes it easi-

ly adaptable to most remote power systems.

Its small C-shaped head is light-weight, com-

pact and with a relatively large jaw opening

ideally suited for NETWORK UNDER-

GROUND systems. The tool comes standard

with permanent molded head with 3/16” rub-

ber and includes a separate molded rubber

boot that covers the lower body and hydraulic

coupler for tool impact protection. Together,

with other BURNDY®hydraulic accessories,

the Y34BH HYPRESS™ tool may be used on

lines. The Y34BH-1 has a ten foot non-con-

ductive 10,000 PSI hose attached at the

factory. The Y34BH Series tool has a 5-year

limited warranty.

BENEFITS

• Allows for easy placement and removal

from continuous conductor lengths.

• Long life.

• Fast ram retraction.

• Moldedrubber covering on head, body,

and hose fittings.

• Standard operating pressure.

• Ease in handling.

• Greater reliability.

• Reduced tool life cycle cost.

• 5-year limited warranty.

MOLDED RUBBER

COVERING

COMPACT “C” SHAPED

FORGED HEAD

MOLDED RUBBER BOOT

LIGHTWEIGHT

DESIGN

ACCOMMODATES

“B” DIES

HEAVY DUTY

RETURN SPRING

OPERATES ON

STANDARD

10,000 PSI PUMPS

FEATURES

SPECIFICATIONS

Operating pressure: 10,000 psi

Jaw opening: 1-1/2

Max force generated:

9 Tons

Head and body rubberized

Accommodates “B” dies

Head length: 11-1/2

Overall dimensions: 16-3/4(incl. boot)

Total weight: Approx. 8 lbs.

FOR USE ON

• Copper: #4-500 kcmil str.

Welding Cable: 350 kcmil

N40 to N500 Navy Cable

Flexible and Extra Flexible

#4 to 4/0 Aircraft Cable

HYLUG™: Terminals-Uninsulated

HYLINK™: Splices and Tees-Uninsulated

• HYCRAB™: BURNDY®Network Connector System.

Copper: #4-500 kcmil str.

Aluminum: #6-300 kcmil

Maximum Conductor

Installation Die Size

Nest Indentor Copper Aluminum

B4CD Y34PA #6 Str.

B1CD Y34PA #4 Str.

B26D Y34PA #2 Str.

B26D Y34PR-5 #1 Str.

B27D Y34PR-5 1/0 Str.

B29D Y34PR-5 2/0 Str.

B30D Y34PR-5 3/0 Str.

B31D Y34PR-5 4/0 Str.

B32D Y34PR-5 250 kcmil

No die req’d. Y34PR-11 300 kcmil

Maximum Conductor

Installation Die Size

Nest Indentor Copper Aluminum

B4CD Y34PR #4 Str.

B2CD Y34PR #2 Str.

B1CD Y34PR #1 Str.

B25D Y34PR 1/0 Str.

B26D Y34PR 2/0 Str.

B27D Y34PR 3/0 Str.

B28D Y34PR 4/0 Str.

B29D Y34PR 250 kcmil

B30D Y34PR 300 kcmil

B31D Y34PR 350 kcmil

No die req’d. Y34PR 500 kcmil

N-44

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Remote Hydraulic

Y29BH

HYPRESS™

Hydraulic Tool—

Remote Operated 6,000 PSI

4.5 Ton remote power operated hydraulic

tool. The Y29BH HYPRESS™ tool is

designed for remote hydraulic power opera-

tion. Its small, “C” shaped head is lightweight,

designed for use in confined areas, where vis-

ibility and space is limited. Accommodates D-

(series) nest dies and Y29-(series) indentor

dies, for use with code or flex connec-

tor/conductor applications. Ideal for OEM

applications. Dies sold separately. The

Y29BH has a 5-year limited warranty.

SPECIFICATIONS

Operating Pressure: 6,000 psi

Height: 3

Length: 10.75 (including

coupler fitting)

Head Width: 1.15

Jaw Opening: 1.2

Weight: 5 lbs.

Output Force: 4.5 tons (9000 lbs)

Crimp Type: Nest/Indentor

FOR USE ON

Copper #8 - 4/0 AWG, Code/Flex

Nylon Insulated Lugs

(Connectors meet MIL-T-7928 requirements)

• YAEV-L, YAEV-H, YAEV-RS, YAEV-RH

Non-Insulated Lugs

(Connectors meet MIL-T-7928 requirements)

• YAV-L, YAV-R, YAV-RS

Non-Insulated Splices

(Type YSV-L connectors UL Listed, CSA

Certifed)

• YSM, YSV-L

(Consult “Section B” of Catalog for detailed

connector descriptions)

BENEFITS

• Easy placement/removal on continuous

conductor lengths.

• Lightweight, portable head design

• Companion tool of Y29NC pneumatic

HYPRESS™.

• Installs a wide variety of lugs and splices

• Ideal for AN, Flex and Code conductor

terminations.

• 5-year limited warranty.

NEST DIE

LOCATION RAM FULLY

EXTENDED OPERATING

PRESSURE LABEL

HYDRAULIC

COUPLER

INDENTOR

DIE LOCATION

‘C’ SHAPED HEAD

FEATURES

Uninsulated Maximum Insulated

Connectors Conductor Connectors

NEST IND. SIZE NEST IND

DV8L-1 Y29PL #8 AWG DEV8L Y29PLE-1

DV6L Y29PL #6 AWG DEV6L Y29PLE-1

DV4L Y29PL #4 AWG DEV4L Y29PLE-1

DV2L Y29PL #2 AWG DEV2L Y29PLE

DV1L Y29PL #1 AWG DEV1L Y29PLE

DV25L Y29PL 1/0 AWG DEV25L Y29PLE

DV26L Y29PL 2/0 AWG DEV26L Y29PLE N-45

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Crimpers—Remote Hydraulic

Y750BHXT AND

Y750CBHXT RUBBER

COVERED HEAD

HYPRESS™

12 Ton Remote Power Operated

Hydraulic Tool

Conductor Range:

#14 - 750 kcmil Al/Cu

#4 - 556.5 kcmil ACSR

12 ton remote power operated hydraulic tool.

The Y750BHXT HYPRESS™ incorporates a

wide mouth (1.65”) C-shaped head for all

compression applications. The hook style

head provides for easy tapping, splicing, and

terminating of overhead lines as well as the

full range of HYGROUND®compression

grounding system connectors, NEC cable

connections and N30 - N650 Navy cable

applications.

All standard BURNDY®“U” dies fit the

Y750BHXT and Y750CBHXT HYPRESS™.

Dies and accessories sold separately.

The Y750CBHXT has a permanently molded

rubber covered head and includes a sepa-

rate rubber molded boot that covers the

lower body and hydraulic fitting for tool

impact protection. 5-year limited warranty.

BENEFITS

• Covers a wide range of applications and

provides easy tool removal from continu-

ous conductors with its C-shaped head

(1.65opening).

• Easy die change out and retention with

exposed positive die lock buttons.

• Uses all standard BURNDY®U-dies.

• Y750CBHXT provides molded rubber

covering on head, body and hose fittings.

• Hot stick adapter sold separately.

• Infinitely rotatable head, so hydraulic

couplers won’t easily loosen.

• 5-year limited warranty.

Remote Head for Use

With “U” Style Dies

“C” - Shaped Head

Quick Disconnect

Hydraulic Fitting

Large 1.65Jaw Opening

to Accommodate

Asymmetrical Connectors

Both Die Release

Buttons Exposed

FEATURES

SPECIFICATIONS

Operating pressure:

10,000 psi

Force developed: 12 tons

Jaw opening: 1.65(42 mm)

Length: 12.8(325 mm)

Weight: 10.3 lbs. (4.7 kg)

Head width: 5.2(132 mm)

FOR USE ON

•Tension Sleeves

Copper #8 sol - 500 kcmil

Aluminum #6 sol. - 556.5 kcmil

ACSR #4 - 556.5 kcmil

•Taps

Copper #14 solid - 500 kcmil

Aluminum #6 - 500 kcmil

•Aerial Cable

Copper #6 - 500 kcmil

•Terminals and Splices

Aluminum #8 - 750 kcmil

Copper #8 - 750 kcmil

ACSR #4 - 556 kcmil

•HYGROUND®(Compression Grounding)

Copper #6 - 500 kcmil

(cable/ground rod)

Ground Rods 1/2- 1Diameter

ACCESSORIES:

Cat. No. Description

PT29402-1 Adjustable head grip for

joining head to universal

hot sticks.

PT29279-2 Force test gauge for

accurate visual reading of

output force.

PT29291 Die Case

Steel case for storage and

protection of “U” dies.

WIREMIKE Provides quick and easy

identification of commonly

used conductors.

N-46

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Remote Hydraulic

Y644MBH

DIELESS HYPRESS™

Hydraulic Tool—

Remote Operated 10,000 PSI

The “1” Crimp-Range Taking 11-Ton Force -

Hydraulic Remote Tool #6-1000 kcmil

Copper HYLUG™ Terminals and HYLINK™

Splices #6-1000 kcmil Aluminum HYLUG™

Terminal and HYLINK™ Splices

The “1” Crimp Type Y644MBH Dieless

HYPRESS™ Remote Tool, crimps 195 differ-

ent copper and aluminum HYLUG™ termi-

nals and HYLINK™ splices, which cover the

breadth of 38 code conductor sizes and 15

Navy cable sizes.

Only one (1) crimp is required for each wire

termination for both long and standard length

barrels on BURNDY®HYLUG™ and

HYLINK™ connectors throughout the entire

conductor range. The Y644MBH dieless

remote head tool operates on 10,000 psi

hydraulic pressure and develops an output

force of 11 tons, the same as the self-con-

tained Y644M Dieless HYPRESS™. Five-year

limited warranty.

SPECIFICATIONS

Force Developed: 11 Tons

Operating Pressure:

10,000 psi

Head Width: 3.93

Overall Length: 12

Weight (less case): 9-1/2 lbs.

FOR USE ON

AWG/kcmil Wire Connector

Size Range Type

Copper Terminals

#6 - 1000 kcmil YA-L, YA-2LN, YA,

YA-2N, YA-L-2TC,

YAB-4N, YA-L-TC,

YA-2L, YA-4N

Splices

YS-L, YS-T, YS

Aluminum Terminals

#6 - 1000 kcmil YA-A, YA-A-TN

Splices

YS-A

Aluminum HYPLUG™

#6 - 750 kcmil AYP, AYPO

BENEFITS

• Dieless system, eliminates the need to

purchase and maintain dies.

• Easy tool positioning with its infinitely

rotatable head.

• Easy inspection and positive identification

is provided with the BURNDY®logo.

• Five-year limited warranty.

INFINITELY

ROTATABLE HEAD

HEAVY DUTY HEAD

PIVOTING DIE NEST

FEATURES

The following size HYDENT™ lugs and two way splices,

when crimped with the Y644MBH Dieless HYPRESS™

Tool, produce the following range taking capabilites.

Aluminum Connectors Copper Connectors

Standard Expanded Standard Expanded

Wire Size Wire Range Wire Size Wire Range

#6 AWG #6 AWG #6 AWG #6 AWG

#5 AWG #5-#6 AWG #5 AWG #5-#6 AWG

#4 AWG #4-#6 AWG #4 AWG #4-#6 AWG

#3 AWG #3-#6 AWG #3 AWG #3-#6 AWG

#2 AWG #2-#6 AWG #2 AWG #2-#6 AWG

#1 AWG #1-#2 AWG #1 AWG #1-#6 AWG

1/0 AWG 1/0-#1 AWG 1/0 AWG 1/0-#6 AWG

2/0 AWG 2/0-#1 AWG 2/0 AWG 2/0-#4 AWG

3/0 AWG 3/0-#1 AWG 3/0 AWG 3/0-#2 AWG

4/0 AWG 4/0-#1 AWG 4/0 AWG 4/0-#1 AWG

250 kcmil 250-1/0 AWG 250 kcmil 250-1/0

300 kcmil 300-2/0 AWG 300 kcmil 300-2/0

350 kcmil 350-3/0 AWG 350 kcmil 350-3/0

400 kcmil 400-4/0 AWG 400 kcmil 400-4/0

500 kcmil 500-4/0 AWG 500 kcmil 500-4/0

600 kcmil 600-250 kcmil 600 kcmil 600-250

750 kcmil 750-500 kcmil 750 kcmil 750-500

1000 kcmil 1000-750 kcmil 800 kcmil 800-500

1000 kcmil 1000-750

N-47

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Crimpers—Remote Hydraulic

4-POINT®

Y81KFTMBH

DIELESS HYPRESS™

10,000 PSI Dieless Hydraulic

Tool—Remote Operated

#8 - 1000 kcmil Copper

HYLUG™ Terminals and

HYLINK™ Splices

#8 - 750 kcmil Aluminum

HYLUG™ Terminals and

HYLINK™ Splices

The Y81KFTMBH 4-POINT®dieless

HYPRESS™ is a remote powered 6 ton

hydraulic crimping tool for use on a wide

variety of terminal and splice compression

applications. The Y81KFTMBH incorporates

a dieless latch style head that provides easy

tool removal from continuous conductor runs

and eliminates the need to purchase and

maintain dies. The Y81KFTMBH dieless

remote head tool operates on 10,000 psi

hydraulic pressure and develops an output

force of 6 tons, the same as the self con-

tained Y81KFTMBH. The result is easy termi-

nation and splicing using BURNDY®

HYLUG™ and HYLINK™ terminals and

splices.

The Y81KFTMBH is supplied with a canvas

bag and quick connect fittings and comes

complete with a 5-year limited warranty.

Y81KFTMBH dieless HYPRESS™ Range

Taking Capabilities: The Y81KFTMBH pro-

vides range taking capabilities that is UL and

CSA listed for Copper (Code, Compact and

Flex) and Aluminum (Code and Compact)

conductors when used in conjunction with

BURNDY®HYLUG™ terminals and

HYLINK™ splices. See chart for connector,

conductor and range taking combinations.

Features and Benefits

• Dieless installation system.

〫Eliminates the need to purchase and

maintain dies.

• UL Listed and CSA Certified with Range

Taking Capabilities

〫Provides the installer with UL Listed

and CSA Certified crimps with Range

Taking Capabilities when used in con-

junction with BURNDY®HYLUG™

Terminals and HYLINK™ Splices.

• Flip top head design.

〫For easy loading and removal of

installed terminals and splices, saving

time.

• Incorporates Parker type quick connect

couplers.

〫Eases installation time.

• Audible pressure “pop-off” valve and die

embossment providing 360° inspectability.

〫Assures proper crimps with both audi-

ble and visual indicators for the

installer.

• 5-year limited warranty on tool.

〫Customer satisfaction and support.

SPECIFICATIONS

Output Force: 6 tons (12,000 lbs.)

(5.4 Metric Tons)

Weight: 8.5 lbs. (3.86 kg)

Overall Length: 13.9 in. (354 mm)

Head Width: 5.4 in. (138 mm)

Operating Pressure: 10,000 psi

(68.9 MPa)

FOR USE ON

• Copper, Aluminum, Compressed,

Compact, Stranded, Solid and Flex

Conductors.

• Installs Splices, Taps and Terminations:

#8 - 1000 kcmil Copper (YA, YA-L, YS,

YS-L, YS-T, Y-R )

#8 - 777.7 (750 Nominal Flex Wire Size)

kcmil Flex (YA-FX, YAV, YA-L-FX, YS,

YSV-FXB)

#8 - 750 kcmil Aluminum (YA-A, YS-A)

#8 - 750 kcmil Aluminium Pin Adapters

(AYP, AYPO)

DIELESS

SYSTEM

PIVOTING

NEST DIE

QUICK DISCONNECT

MALE COUPLER

AUDIBLE “POP-OFF” PRESSURE

RELIEF VALVE

LOCKING LATCH PIN

N-48

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Remote Hydraulic

4-POINT®

Y4PC834MBH

DIELESS HYPRESS™

10,000 PSI Dieless Hydraulic

Tool—Remote Operated

The Y4PC834MBH 4-POINT®C-head dieless

HYPRESS™ is a remote powered 6 ton

hydraulic crimping tool for use on a wide vari-

ety of tap, terminate, and splice compression

applications. The dieless capability of this

tool eliminates the need to purchase or main-

tain additional dies. The Y4PC834MBH incor-

porates a C-shaped head design making it

ideal for crimping in tight areas and is easily

removed from continuous conductor runs.

The head rotates 360º and is mated to a

patented rapid advance pump. The

Y4PC834MBH weighs only 8.35 pounds and

delivers 6 tons of crimping force. The result

allows for easy tap, termination and splicing

of compression connectors.

The Y4PC834MBH is supplied with a canvas

bag, quick connect fittings and comes with a

5-year limited warranty.

The Y4PC834MBH provides range taking

capabilities that are UL Listed and CSA

Certified for Copper (Code, Compact and

Flex) and Aluminum (Code and Compact)

conductors when used in conjunction with

BURNDY®HYLUG™ terminals and

HYLINK™ splices as listed on page C-7 in the

Master Catalog.

SPECIFICATIONS

Output Force: 6 Tons (5.4 Metric

Tons)

Weight: 8.35 lbs (3.7 kg)

Length: 13.9 in (354 mm)

Width: 5.4 in (178 mm)

FOR USE ON

• Copper, Aluminum, Compressed,

Compact, Stranded, Solid and Flex

Conductors

• Installs Splices, Taps and Terminations:

#8 - 1000 kcmil Copper (YA, YA-L)

#8 - 500 kcmil Copper (YS, YS-T, YS-L,

Y-R)

#8 - 777 (750 Nominal Flex Wire Size)

kcmil Flex ((YA-FX, YAV, YA-L-FX)

#8 - 535 (500 kcmil nominal flex wire size)

kcmil flex (YS, YS-LB, YSV-FXB)

#8 - 750 kcmil Aluminum (YA-A)

#8 - 350 kcmil Aluminum (YS-A)

#8 - 750 kcmil Aluminum Pin Adaptors

(AYP, AYPO)

Features and Benefits

• Dieless installation system

〫Eliminates the need to purchase and

maintain dies.

• UL Listed and CSA Certified with range

taking capabilities

〫Provides the installer with a UL Listed

and CSA Certified crimps when used in

conjunction with BURNDY HYLUG™

and HYLINK™ compression connectors.

• C-shaped head design

〫For easily removing tool from continuous

run conductors – Simply slide the

opening of the head off the conductor.

Also ideal for use in tight or constrained

spaces.

• Visual 360° inspectability

〫Assures proper crimps with visual

indicators for the installer.

• 5-year limited warranty

〫Customer satisfaction and support.

C-SHAPED

HEAD

360º HEAD ROTATION

SO HYDRAULIC COUPLERS

WON’T LOOSEN

MALE QUICK

DISCONNECT 10,000 PSI

HYDRAULIC COUPLER

FOUR POINTS OF

CONTACT ON EACH

CONNECTION

N-49

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Crimpers—Remote Hydraulic

Y45

HYPRESS™

15 Ton Remote Power Operated

Hydraulic Tool—10,000 PSI

The Y45 Series is designed for remote

hydraulic operation. A C-shaped head

design provides easy installation of tap and

splice connectors. The hook style head with

extensive ram travel operates easily on large

distribution and transmission conductors.

Together with accessories, the Y45 Series

tooling may be used on overhead lines. The

small light-weight head design is very adapt-

able for work in underground trenches and

manholes. Uses standard BURNDY®“S”

Dies.

Cat. No. PT6515 is required to use “U-” type

dies in all Y45 variations. Order Head, Hose,

Pump, Dies, and accessories separately.

5-year limited warranty.

SPECIFICATIONS

Y45

Operating pressure:

10,000 psi

Force developed: 15 Tons

Weight (less case): 15-3/4 lbs.

Maximum Width: 7-1/4

Maximum Height: 14-1/4

FOR USE ON

AWG/kcmil Wire Connector

Size Range Type

Tension Sleeves Copper #8 sol.-500 kcmil

Aluminum #6 sol.-954 kcmil

ACSR #4 -795 (26/7)

Taps Aluminum

#14-954 (18/1) ACSR

ACSR #6-795 (54/7)

Aerial Cable Copper #6 str.-1500 kcmil

Connectors Aluminum #4 str.-1000 kcmil

HYGROUND®

Compression Copper #6-500 kcmil

Grounding 1/2 - 1ground rods

Code Cable

Terminals Copper #8-1500 kcmil

and Splices Aluminum #8-1000 kcmil

Taps Copper #14-1000 kcmil

Aluminum #14-900 kcmil

ACCESSORIES:

Cat. No. PT6515

Description:

Adapter for use with “U-”die sets.

Cat. No. PT6545

Description:

Die carrying case for “S” and “P” type dies.

Holds eight (8) die sets. (Dies sold

separately.)

BENEFITS

• Easy connector installation and tool

removal from line conductors with the

open C-shaped head.

• Easily lifted into working position using

lifting eye.

• Easy die changing plus secure die

alignment is provided with the positive

die lock buttons.

• Long life expectancy is provided with fully

protected ram and die buttons.

• Rapid assembly and disassembly is

provided with the quick disconnect

hydraulic coupler.

• Rugged design provides long life

expectancy.

• 5-year limited warranty.

HEAVY DUTY REINFORCED

FORGED STEEL BODY

QUICK DISCONNECT

HYDRAULIC FITTING

C-SHAPED HOOK

STYLE HEAD

LARGE JAW

OPENING

FEATURES

PT6545

N-50

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Remote Hydraulic

Y46 AND Y46C

HYPRESS™

15 Ton Force Remote Operated

Hydraulic Tool—10,000 PSI

The Y46 standard tool and Y46C rubber cov-

ered tools are lightweight, compact and

versatile with installation dies for both cir-

cumferential and nest-indentor types.

Accessories include “U-” die adapter, a cable

cutting die for 1.2diameter non-steel

conductors, plus a lifting eye and universal

hot-stick adapter for overhead line construc-

tion. 5-year limited warranty.

BENEFITS

• Compact “C” shaped head allows easy

placement and removal from continuous

conductor lengths.

• Versatile and economical-HYPRESS™

tools work on all commonly used copper

and aluminum products.

• Dies and adapters lock into or remove

from tool head easily with the positive

push button die locks.

• Safety, strength and high quality is provid-

ed with strong forged steel and precision

machined components.

• Excellent for HYGROUND®compression

grounding applications through 1ground

rods and up to 500 kcmil taps, terminals

and splices.

• Compression terminal, splice and tap con-

nectors are UL Listed and CSA Certified

when installed with the Y46 and Y46C

HYPRESS™ and recommended die set.

• Y46C has a permanently molded head

of 3/16rubber and includes a separate

molded rubber boot to cover the lower

HYPRESS™ body and hydraulic coupler

for impact protection.

MALE QUICK

DISCONNECT

10,000 PSI

HYDRAULIC FITTING

FORGED

STEEL

BODY

PRECISION

MACHINED STEEL

COMPONENTS

STRONG

REINFORCED

BACK

LARGE 2”

JAW

OPENING

POSITIVE

PUSH

BUTTON

DIE LOCK

FEATURES

SPECIFICATIONS

Y46 Y46C

Force developed: 15 Tons 15 Tons

Operating pressure:

10,000 psi 10,000 psi

Jaw opening: 22

Maximum width: 4-1/24-3/4

Overall length: 1521-3/4

(incl. boot)

Weight (less case): 16 lbs. 17-1/2 lbs.

Molded Covering: No Yes

FOR USE ON

Connector Conductor

Type Range

Copper Terminals-Grounding to 500 kcmil

#8 AWG str.- YGA, YGHA, YGF

1500 kcmil Terminals-Uninsulated #8 to

Code Cable 1500 kcmil YA, YA-2N, YA-L,

Navy Cables YA-LB, YA-TC, YA-2LN, YAB-4N,

Flexible and

Extra Flexible YAV-L Box, YAV-L, YAV-RS Box,

1/2”-1” Ground Rods YAV-RS, YA-TC-FX

Terminals-Insulated #8 to 2/0

YAEV-L Box, YAEV-L, YAEV-H,

YAEV-RS, YAEV-RH

Splices #8 to 1500 kcmil

YS, YS-T, YS-L, YS-LB, YST,

YSP-T, YGS, YGHS

Taps

YH, YCHC #14 to 1000 kcmil

YC-C to 4/0 AWG

Taps-Grounding to 500 kcmil

YGHC-C, YGHP-C, YGHR-C

Aluminum Terminals

#8 AWG- YA-A, AYP, AYPO

1250 kcmil Splices

Code Cables YS-A, YS-AT, YRB

Taps

YFD, YFN, YFO, YFR

ACSR See Burndy Overhead

Transmission and

Distribution Catalog Module

ACCESSORIES:

Cat. No.

P15K Cutter die max. 1.2dia.

PUADP-1 “U”-die adapter

PT10128 Universal hotstick adapter-Y46

Y46-2 Same as Y46 with Female

coupler

N-51

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Crimpers—Remote Hydraulic

Y60BHU AND

Y60BHUD

HYPRESS™

60 Ton Remote

Power Operated Hydraulic Tools

Single and Double Acting

Hydraulic Tool Designs

The Y60BHU HYPRESS™, single acting, and

Y60BHU-D HYPRESS™, double acting, are

both designed to provide fast, easy operation

plus a durable and substantially longer design

life expectancy. Both Y60BHU and Y60BHU-D

HYPRESS™ tools accommodate the same

“L” dies. The “L” dies are designed for copper

and aluminum code cables and aerial con-

ductor sizes through 2500 kcmil and will

accommodate ACSR through 2156 (84/19)

str. Five-year limited warranty.

BENEFITS

• Easy to carry with heavy duty handle.

• Easy to remove splices with nest that

pivots open.

• Safety and security is provided with

captive locking pin for nest die.

• Long life expectancy (50,000 cycles)

with heavy duty steel frame.

• Fast easy die changing and secure die

positioning with positive die release

locking pins.

• Faster retraction with double acting

hydraulic system (Y60BHUD).

• Protected male coupler with captive cap.

• Stability is provided with sturdy steel base.

• Easy, less costly repairs with fewer parts

that are easily accessible (example:

Bottom die holder).

• 5-year limited warranty.

HEAVY DUTY HANDLE

POSITIVE PUSH BUT-

TON DIE LOCKS AND

DIE RELEASE

CAPTIVE LOCKING

PIN AND HANDLE

FOR TOOL NEST

HEAVY DUTY

STEEL FRAME

10,000 PSI MALE

COUPLER AND COVER

STURDY STEEL BASE

PORT FOR DOUBLE

ACTING HYDRAULIC SYSTEM

NEST HINGE ALLOWS

FULLY OPEN POSI-

TIONING

FEATURES

SPECIFICATIONS

Force developed: 60 tons

Operating pressure: 10,000 psi

Hydraulic oil:

BURNDY®ALFLUID™

Life expectancy: 50,000 cycles min.

Height: 16.62

Weight (less case): 70 lbs.

Shipping weight: 97 lbs.

FOR USE ON

Copper

300 kcmil-2000 kcmil

Str. Code Cable

Terminals

YA, YA-2N, YAB-4N, YA-L, YA-2LN, YA-LB

Splices

YS, YST, YS-L, YS-T, YSP-T

Aluminum

250 kcmil-2000 kcmil

Str. Code Cable

Terminals

YA-A

Splices

YS-A, YS-AT

Transmission and Distribution Connectors

Tension Sleeves:

Copper: 1/0 str. - 1000 kcmil

Aluminum: 1/0 str. - 2300 kcmil

ACSR: 1/0 - 2156 (84/19 str.)

Aerial:

Copper: 4/0 str. - 2500 kcmil

Aluminum: 3/0 str. - 2500 kcmil

YTS, YTN, YNS, YNA, YNT, YNTA, YNU,

YDS, YDN, YCS, YCA, YCU

N-52

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Remote Hydraulic

TYPE “L” DIES

For Use With Y60BHU and

Y60BHUD

BURNDY®offers two types of “L” dies. Our

standard width L dies (example: L735).

Wider “L” dies with Indicia marks (example:

L735W). Indicia marks on the die provide the

installer with the start location for the next

overlap crimp con-

sistently on alu-

minum connector

surfaces. Reduces

the number of

crimps and installa-

tion time.

The following dies are available in this series:

L717W L719W

L720W L722W

L724W L725W

L727W L728W

L729W L735W

Standard L Die Wide L Die

BURNDY®Tooling

Crimpers—Pneumatic

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Blue highlighted items are industry standard and most frequently ordered.

N-53

Y29NC

PNEUMATIC HYPRESS™

The Y29NC Pneumatic HYPRESS™ oper-

ates on 85-100 PSI and will install insulated

and uninsulated terminals from #8 - 2/0

copper. Uses DV type nest with Y29 type

indentor.

SPECIFICATIONS

Weight: 12-1/2 lbs.

Length: 17-1/2

Air line pressure: 85 - 100 PSI

FOR USE ON

Wire Range: #8–2/0 Cu

YAEV-L, YAEV-H, YAEV-RS, YAEV-RH,

YAV-L,YAV-R

YAV-RS, YSV-L, YSM

Die Index Nest/Indenter

38/631 DV8L/Y29PL

6/631 DV8L/Y29PL

39/632 DV6LY29PL

7 D6CL/Y29PL

40/633 DV4L/Y29PL

9 D3CL/Y29PR

41/634 DV2CL/Y29PL

42 DVIL/Y29PR

43 DV256/Y29PR

13 D26L/Y29PR

44 DV26L/Y29PR

49 DV8L/Y29PL

BENEFITS

• Portable or bench mounted.

• Adjustable blow off valve to ensure proper

indenting force.

• Uses DV type nest with Y29 type indentor.

• Hand operated.

• 5-year limited warranty.

HAND ACTUATOR

STEEL CONSTRUCTION

REMOVABLE

DIE SETS

TFM

TAPE FED MACHINE

For Automatic Installation of

Tape Mounted Terminals

The BURNDY®TFM machine installs vinyl

insulated, nylon insulated and uninsulated

terminal sizes #26-#10 without time-

consuming die changes. A rotating turret die

holder consists of three die sets. With the

new TFM, your operators can crimp from

1,500 to 2,500 terminals per hour.

BURNDY®has made a breakthrough in die

changing-the TFM is the first and only turret

die holder to crimp terminals automatically.

No long complicated setups or paying for

duplicate machines: Once the dies are

secure to the die holder there’s never a need

to remove them. No adjustments. No calibra-

tions. Just a simple twist of the wrist. An

operator can change reels, terminals and

dies in seconds flat.

SPECIFICATIONS

Height: 16

Width: 13

Depth: 6

Weight: 35 lbs.

FOR USE ON

#26 - #10 AWG Cu

Vinyl Insulated Terminals:

BA-EF-M, BA-EL-M, BA-EM, BA-EZ-M

Nylon Insulated Terminals:

YAE-M, YAE-FM, YAE-ZM

Non-Insulated Terminals:

YAD-M, YAD-FM

Vinyl Insulated Disconnects:

PQ-M

BENEFITS

• Ensures proper wire termination.

• Minimizes repetitive hand motion injuries.

• Smooth rotation advance of connectors.

• Eliminates need for earplugs/noise

dampeners.

• Inexpensive alternative to buying.

• High volume production capability.

• Minimizes production downtime.

FEATURES

• Positive wire locator.

• Foot-actuated crimp.

• Lightweight Reel.

• Quiet operation.

• Lease policy.

• Can crimp up to 1,500 to 2,500 terminals

per hour.

• An operator can change reels, terminals

and dies in 30 seconds.

• Rotating turret die holder permits terminal

change over in seconds.

TWO POSITON REEL HOLDER FITS

LIGHTWEIGHT, CARDBOARD REEL.

HOLDS UP TO 2000 TERMINALS.

Cat.# TFM1D5R

(Lease Only)

TERMINALS ARE SECURED MOUNTED

TO MYLAR FILM AND RELEASED FROM

THE FILM AFTER THE CRIMP

110 V/AC POWER IN

(POWER CORD SUPPLIED)

SMALL OPENING, FOR SAFER WIRE

INSERTION, ELIMINATES ACCIDENTS.

NO FINGER CAN GET IN.

OSHA APPROVED

FOOT ACTUATED

CRIMP PEDAL

(NOT SHOWN)

80-100 PSI SHOP

AIR IN (HOSE

NOT PROVIDED)

3-WAY

ADJUSTABLE

STAND

WARNING

LIGHT

TOOLIS IN

TFM

ROTATING

DIE TURRETS FOR FASTER

CHANGEOVERS

N-54

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Crimpers—Pneumatic

TFM INSTALLATION TOOLING CHART

* 1000 per Reel

Tape Mounted

Catalog Number Installation

2000/Reel Tooling

BA16E4M

BA16E6M TFM

BA16E8M with

BA16E10M DFM3-1

BA16E14M Die

BA16E38M

BA14E4M

BA14E6M

BA14E8M TFM

BA14E10M with

BA14E14M DFM2-1

BA14E516M

*BA10E6M

*BA10E8M TFM

*BA10E10M with

*BA10E14M DFM1D5

*BA10E38M Die

BA16EF2M TFM

BA16EF6M with

BA16EF8M DFM3-1

BA16EF10M Die

TFM

BA14EF8M with

DFM2-1

BA14EF10M Die

TFM

*BA10EF6M with

*BA10EF8M DFM1D5

*BA10EF10M Die

TFM with

BA16EL6M DFM20D1

BA16EL8M (20-22 AWG)

DFM3-1

BA16EL10M (16-10 AWG)

TFM

BA14EL6M with

BA14EL8M DFM2-1

BA14EL10M DIE

TFM

*BA10EL6M with

*BA10EL8M DFM1D5

*BA10EL10M Die

Tape Mounted

Catalog Number Installation

2000/Reel Tooling

YAD18-4M

YAD18-6M TFM

YAD18-8M with

YAD18-10M DFM6-1

YAD18-14M Die

YAD14-4M

YAD14-6M TFM

YAD14-8M with

YAD14-10M DFM5D1

YAD14-14M Die

YAD14-38M

*YAD10-8M TFM

*TAD10-14M with

*YAD10-516M DFM4D1

*YAD10-38M Die

TFM

YAE22N65FM with

DFM11D1

YAE22N66FM Die

TFM

YAE18G43FM with

YAE18N56FM DFM10D1

YAE18N57FM Die

TFM

YAE14N76FM with

YAE14N77FM DFM9D1

YAE14N78FM Die

Tape Mounted

Catalog Number Installation

2000/Reel Tooling

YAE22G18M TFM

YAE22G16M with

DFM11D1

YAE22G13M Die

YAE18N29M

YAE18N27M

YAE18-N7M

YAE18N26M

YAE18N21M TFM

YAE18N25M with

YAE18G43M DFM10D1

YAE-18N24M Die

YAE18N1M

YAE18NM

YAE18N2M

YAE18N3M

YAE14N43M

YAE14N1M TFM

YAE14NM with

YAE14N2M DFM9D1

YAE14N3M Die

YAE14N4M

YAE12N9M

YAE12N1M

YAE12NM

YAE12N2M

YAE12N3M TFM

*YAE10N5M with

*YAE10N11M DFM7D1

*YAE10NM Die

*YAE10N3M

*YAE10N2M

*YAE10N4M

Tape Mounted

Catalog Number Installation

2000/Reel Tooling

YAE22Z1M TFM

YAE22Z2M with

DFM11D1

YAE22Z3M Die

YAE18Z1M TFM

with

YAE18Z3M DFM10D1

YAE18Z4M Die

TFM

YAE14Z3M with

DFM9D1

YAE14Z4M Die

TFM

YAE12Z2M with

DFM7D1

YAE12Z3M Die

BA16EZ2M TFM

BA16EZ6M with

DFM3-1

BA16EZ10M Die

TFM

BA14EZ6M with

BA14EZ8M DFM2-1

BA14EZ10M Die

TFM

with

*BA10EZ8M DFM1D5

Die

TFM with

PQ18R257M DFM13D1

PQ18R258M Die

TFM with

PQ14R257M DFM12D1

PQ14R258M Die

TFM with

PQ10R258M DFM16D1 Die

TFM with

PQ18R256M DFM15D1 Die

TFM with

PQ14R256M DFM14D1 Die

TFM with

PQ18R187M DFM13D1

PQ18R188M Die

TFM with

PQ14R187M DFM12D1

PQ14R188M Die

* 1000 per Reel

N-55

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Crimpers—Pneumatic

MCC500, MCC1000

MANUAL CABLE CUTTERS

The MCC series cable cutters are precision

cable cutters incorporating high leverage

shear-type design capable of cutting up to

1000 kcmil copper and aluminum cables.

Rugged steel blades and fiberglass con-

struction provide cutting ease, long life and

minimum cable distortion. MCC20 has non-

slip grip covered forged steel handles.

The MCC series cable cutters are warranted

to be free from defects in material (excluding

blades) and workmanship for one year.

FEATURES

• High quality design and construction.

• Rugged high quality steel blades.

• Fiberglass handles with soft grips.

• MCC20 has forged steel handles with

non-slip grips.

BENEFITS

• Easy cutting with minimal cable distortion.

• Excellent cutting edge performance.

• Provides comfortable tool operation and

long life.

MCC1000 MCC500

Max.

Catalog Overall Max. Capacity Insulation

Number Length Copper Aluminum Diameter Weight

211.253.5 lbs.

MCC500 [533 mm] 500 kcmil 500 kcmil [32 mm] (1.5 kg)

321.909.0 lbs.

MCC1000 [813 mm] 1000 kcmil 1000 kcmil [48 mm] (4.0 kg)

REPLACEABLE

BLADES

HANDLES

HANDLE GRIPS

Catalog Number Description

MCC500BLADESET Replacement blades for MCC500

MCC1000BLADESET Replacement blades for MCC1000

Replacement Blades

N-56

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Cutters—Mechanical and Ratchet

RCC336, RCC556,

RCC600, RCC750HD,

RCC954ACSR,

RCC1000

RATCHET CABLE CUTTERS

The RCC series cable cutters are precision

high quality tools designed to cut up to

954 ACSR and 1000 kcmil copper and

aluminum. The tools are equipped with

rugged steel blades, and a precision bi-

directional ratchet mechanism for positive

blade control, including where applicable, a

fast action thumb slide collar for rapid blade

advance and rugged fiberglass or non-slip

grip handles. RCC600 and RCC750HD have

cushion grip covered steel handles.

The RCC series cable cutters are warranted

to be free from defects in material (excluding

blades) and workmanship for one year.

For replacement blades, consult factory

for details.

FEATURES

• Patented high strength steel blades.

• Quick release, bi-directional ratchet

mechanism.

• Rapid blade advance.

BENEFITS

• Easy cutting with minimal cable distortion.

• Excellent cutting edge performance.

• Provides comfortable tool operation and

long life.

MOVEABLE JAW

STATIONARY JAW

WARNING LABEL

COVER

HANDLE GRIPS

DIRECTION LEVER

OPEN/CLOSE INDICATOR

RAPID ADVANCE FEATURE

PRODUCT LABEL

RCC600

RCC750HD

RCC1000

RCC556

RCC954ACSR1K

RCC336

Maximum

Catalog Overall Maximum Capacity Insulation

Number Length Copper Aluminum ACSR Diameter Weight

10.5350 kcmil 500 kcmil 336 kcmil 0.741.2 Lbs.

RCC336 [267 mm] [177 mm] [253 mm] [18.31 mm] [18.8 mm] (0.5 kg)

20500 kcmil 500 kcmil 556 kcmil 1.254.5 Lbs.

RCC556 [508 mm] [26.70 mm] [26.70 mm] [23.55 mm] [31.75 mm] (2.0 kg)

10600 kcmil 600 kcmil 1.251.27 Lbs.

RCC600 [254 mm] [26.70 mm] [26.70 mm] —[31.75 mm] (.57 kg)

10.5750 kcmil 750 kcmil 1.622.43 Lbs.

RCC750HD [267 mm] [29.36 mm] [29.36 mm] —[41.15 mm] (1.1 kg)

22.751000 kcmil 1000 kcmil 954 kcmil 1.386.5 Lbs.

RCC954ACSR1K [578 mm] [33.27 mm] [33.27 mm] [30.38 mm] [35.05 mm] (2.95 kg)

201000 kcmil 1000 kcmil 2.3754.5 Lbs.

RCC1000 [508 mm] [33.27 mm] [33.27 mm] —[60.32 mm] (2.0 kg)

N-57

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Cutters—Mechanical and Ratchet

YCUT129ACSR

HYDRAULIC HAND

OPERATED CUTTER

The BURNDY®YCUT129ACSR incorporates

a specialized latch style cutting head that

allows interference-free closure for mid-span

cuts. The cutter head rotates 180 degrees to

allow users to get into tight areas easier. The

YCUT129ACSR weighs only 11.4 pounds,

yet delivers 7 tons of cutting force. The

YCUT129ACSR with its hardened steel

blades is capable of cutting up to 1.29

diameter bare or insulated copper and alu-

minum cable, 1113 ACSR, 5/8ground rod,

1/2 rebar and 5/8diameter soft steel bolts

1/2standard guy strand and up to 3/8EHS

guy strand.

The YCUT129ACSR comes equipped with a

high impact formed carrying case to hold the

tool and accessories. The BURNDY®

YCUT129ACSR is provided with a 5-year

limited warranty (excluding blades).

Features and Benefits

• Patented rapid advance pump.

〫Faster cuts with less hand strokes.

• Specialized latch head design.

〫Interference free closure on mid-span

cuts.

• Handle trigger drain

〫For convenient blade retraction.

• Hardened steel blades.

〫Ability to cut ACSR, ground rods, rebar

and guy wire.

• Comfort grip handles.

〫Help ease fatigue with continuous use.

• 180-degree head rotation.

〫Versatile head positioning to get into

tight areas easier.

• Durable high impact formed carrying case.

〫Provides tool protection and stores

accessories.

• 5-year limited warranty on tool (excluding

blades).

〫Customer satisfaction and support.

SPECIFICATIONS

Force Developed: 7 U.S. short tons

Tool Weight: 11.4 lbs. (5.1 kg)

Length: 22.4 (56.9 cm)

Width: 2.5 (6.4 cm)

Height: 6.6 (16.8 cm)

FOR USE ON

• Copper Cable: up to 1.29

• Aluminum Cable: up to 1.29

• ACSR: up to 1113 ACSR

• Ground Rod: up to 5/8

• Rebar: up to 1/2

• Soft Steel Bolts: up to 5/8

• Standard Guy Strand: up to 1/2

• EHS Guy Strand: up to 3/8

ACCESSORIES

•Carrying Case: Cat# PT10024162

•Replacement Blades:

Cat# PT10037388

(Moving Blade)

Cat# PT10037384

(Fixed Blade)

SPECIALIZED

LATCH HEAD

DESIGN

PRECISION

CUTTING

BLADES

1.29CUTTING

CAPACITY

ERGONOMIC HANDLE DESIGN

PATENTED RAPID

ADVANCE PUMP

180° HEAD DESIGN

COMFORT

GRIP HANDLES

HANDLE TRIGGER

DRAIN

N-58

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Cutters—Self-Contained Hydraulic

N-59

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Cutters—Battery Actuated

PATRIOT®

PATHCC10-18V SERIES

BATTERY ACTUATED TOOL

Hydraulic Self-Contained Cutter

The BURNDY®PATHCC10-18V series C-

head cutter is an innovative compact and

mobile cutting tool that allows users to inter-

change different cutting blades customized

for their application. With a “C”-shaped style

head and large opening, it’s easy to scoop

and cut without the need to open or close a

latch. The tool head swivels 355° and comes

with a retractable assist handle to help

maneuver the cutting head into position. The

PATHCC10-18V blade alignment technology

ensures a clean cut and maximum blade life.

The PATHCC10-18V series tool accommo-

dates four different interchangeable blade

types: HCCACSR, HCCSOL, HCCCUAL, and

HCCGUY. The PATHCC10-18V series tool

comes in a variety of options to include a

covered head version (PATHCC10C-18V),

and the ability to order the tool with specific

blades only. See the table for individual cata-

log numbers.

The PATHCC10-18V series cutters operate

on 18-volt Ni-MH batteries. Each tool comes

equipped with an impact resistant formed

carrying case along with a tool retention lan-

yard, battery charger and two batteries. The

carrying case also has pre-formed pockets

to house all four blade types. The

PATHCC10-18V series tools are provided

with a 5-year limited warranty (excluding

blades) and a lifetime power-train warranty

on the INFINITY DRIVE®. The batteries and

charger are provided with a 1-year limited

warranty.

Tool Catalog Number Blade Provided

HCCACSR, HCCGUY,

PATHCC10-18V HCCSOL, HCCCUAL

PATHCC10ACSR-18V HCCACSR

PATHCC10GUY-18V HCCGUY

PATHCC10SOL-18V HCCSOL

PATHCC10CUAL-18V HCCCUAL

PATHCC10*None

SPECIFICATIONS

Tool Weight: 20.4 lbs

Length: 21.4

Width: 3.7

Height: 12.8

Operating Voltage: 18V

Recharge Time: < 45 minutes

FOR USE ON

Reference Blade Table

• ACSR: up to 1590 (Falcon)

• EHS guy strand: up to 9/16

• Standard guy strand: up to 9/16

• Ground Rod: up to 3/4

• Rebar: up to 5/8

• Soft steel bolts: up to 5/8

• Copper: up to 1.50

• Aluminum: up to 1.50

ACCESSORIES

Battery: Cat# BAT18V

Hi-capacity 18V (2.6AH)

Chargers:

120V-AC Cat# PATCHGR18V

12/24V-DC Cat# BCT/PATDCCHGR

240/250V-AC Cat# PATCHGR250V

Refined Hydraulic System

for Ultra Performance,

Speed and Reliability

Safety Lanyard Connection Interchangeable Blades

Forged Steel

Head

Retractable Assist

Handle

Trigger Guard

18 Volt Ni-MH Battery

11 Ton Output Force

Field Proven Electronics

for Ultimate Reliability

in the Harshest Work

Environments

* The PATHCC10 is an economical solution for those cus-

tomers already set up with batteries and chargers. The

PATHCC10 is strictly the tool and carrying case; it does

not include blades, batteries or a charger. Order blades

separately.

Each BURNDY®HCC blade kit is designed

specifically for the material it is intended to

cut. Each blade is made from high strength

tool steel and then hardened to ensure a long

life. Each blade kit comes complete with

screws and wrench for installation. The

HCCGUY and HCCSOL blade kits are also

provided with a blade holder. This holder pro-

vides additional support when cutting. The

blade table points out the materials each

blade is designed to cut.

Blade Table

Catalog Cutting Max.

Number Material O.D.

HCCACSR ACSR 1590 kcmil

HCCCUAL Cu & Al 1.5(38 mm)

Ground Rod 3/4(19 mm)

HCCSOL Rebar 5/8(16 mm)

Soft Steel Bolts 5/8(16 mm)

Std. Guy Wire 9/16(14 mm)

HCCGUY EHS Guy Wire 9/16(14 mm)

The HCCSOL and HHCGUY blade kits

include a blade holder for the stationary

blade. To order replacement blades without

the blade holder order catalog number HCC-

SOLRPLBLDS or HCCGUYRPLBLDS.

Blade Profiles

Tooling BURNDY®

Cutters—Battery Actuated

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Blue highlighted items are industry standard and most frequently ordered.

N-60

PATRIOT®

PATCUT129ACSR-18V

BATTERY ACTUATED TOOL

Hydraulic Self-Contained Cutter

The BURNDY®PATCUT129ACSR-18V bat-

tery powered cutting tool is compact, fast,

easy to use and incorporates the latest in bat-

tery tool technology. The ergonomic design

allows one hand operation so that the other is

free to manipulate the conductor in the prop-

er cutting position. The PATCUT129ACSR-

18V incorporates a specialized latch style

cutting head that allows interference-free clo-

sure for mid-span cuts. The cutter head

rotates 180 degrees to allow users to get into

tight areas easier. The PATCUT129ACSR-18V

is capable of cutting up to 1.29diameter

copper and aluminum cable, 1113 ACSR,

5/8ground rod, 1/2 rebar, 5/8diameter soft

steel bolts, up to 1/2standard guy strand,

and up to 3/8EHS guy strand.

The PATCUT129ACSR-18V operates on

industry standard 18-volt Ni/MH batteries

that eliminate voltage depression or “memo-

ry” issues. The PATCUT129ACSR-18V

comes equipped with a high impact formed

carrying case to hold the tool, a tool retention

lanyard, a battery charger and two batteries.

The PATCUT129ACSR-18V is provided with

a 5-year limited warranty (excluding blades),

and 1-year on batteries and charger.

Features and Benefits

• Battery powered cutting technology.

〫Easy tool operation and portability.

• Advance design high-speed pump

completes tough cuts faster.

〫Longer life, efficiency, and reliability.

• Specialized latch head design.

〫Interference free closure for mid-span

cuts.

• Ergonomic design allows one hand

operation.

〫User has one hand free to manipulate

material to be cut.

• 180 degree head rotation.

〫Versatile head positioning allows user to

get into tight areas easier.

• Mechanical ram release.

〫Reliable ram release (no battery power

consumption).

• Operates on 18 volt Ni-MH batteries.

〫Eliminates voltage depression or

”memory” issues.

• Durable high impact formed carrying case.

〫Provides tool protection and stores all

accessories.

• 5-year limited warranty on tool (excluding

blades) and 1 year on batteries and

charger.

〫Customer satisfaction and support.

SPECIFICATIONS

Tool Weight: 11 lbs.

Length: 14.5

Width: 3.5

Height: 13.5

Operating Voltage: 18 V-DC

Recharge Time: < 45 mins.

FOR USE ON

• Copper Cable: up to 1.29

• Aluminum Cable: up to 1.29

• ACSR: up to 1113 ACSR

• Ground Rod: up to 5/8

• Rebar: up to 1/2

• Soft Steel Bolts: up to 5/8

• Standard Guy Strand: up to 1/2

• EHS Guy Strand: up to 3/8

ACCESSORIES

•Lanyard: Cat# PT208620

•Battery:

Hi-capacity Cat# BAT18V

(2.6 AH)

•Charger:

120V-AC Cat# PATCHGR18V

12/24V-DC Cat# BCT/PATDCCHGR

240/250V-AC Cat# PATCHGR250V

•Replacement Blades:

Cat# PT10037388

(Moving Blade)

Cat# PT10037384

(Fixed Blade)

BURNDY®Tooling

Cutters—Battery Actuated

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Blue highlighted items are industry standard and most frequently ordered.

N-61

PATRIOT®

PATCUT245CUAL-18V

BATTERY ACTUATED TOOL

Hydraulic Self Contained Cutter

The BURNDY®PATCUT245CUAL-18V bat-

tery powered cutting tool is compact, fast,

easy to use and incorporates the latest in bat-

tery tool technology. The ergonomic design

allows one hand operation so that the other is

free to manipulate the conductor in the prop-

er cutting position. The PATCUT245CUAL-

18V incorporates a specialized latch style

cutting head that allows interference-free clo-

sure for mid-span cuts. The cutter head

rotates 180 degrees to allow users to get into

tight areas easier. The PATCUT245CUAL-18V

is capable of cutting up to 2.45diameter

copper and aluminum cable.

The PATCUT245CUAL-18V operates on

industry standard 18-volt Ni/MH batteries

that eliminate voltage depression or “memo-

ry” issues. The PATCUT245CUAL-18V

comes equipped with a high impact formed

carrying case to hold the tool, a tool retention

lanyard, a battery charger and two batteries.

The PATCUT245CUAL-18V is provided with

a 5-year limited warranty (excluding blades),

and 1-year on batteries and charger.

Features and Benefits

• Battery powered cutting technology.

〫Easy tool operation and portability.

• Advance design high-speed pump

completes tough cuts faster.

〫Longer life, efficiency, and reliability.

• Specialized latch head design.

〫Interference free closure for mid-span

cuts.

• Ergonomic design allows one hand

operation.

〫User has one hand free to manipulate

material to be cut.

• 180-degree head rotation.

〫Versatile head positioning allows user to

get into tight areas easier.

• Mechanical ram release.

〫Reliable ram release (no battery power

consumption).

• Operates on 18-volt Ni/MH batteries.

〫Eliminates voltage depression or

“memory” issues.

• Durable high impact formed carrying case.

〫Provides tool protection and stores all

accessories.

• 5-year limited warranty on tool (excluding

blades) and 1-year on batteries and

charger.

〫Customer satisfaction and support.

SPECIFICATIONS

Tool Weight: 14.5 lbs. (5.4 kg)

With Battery

Length: 18(45.7 cm)

Width: 3.75(9.5 cm)

Height: 14.75(37.5 cm)

Operating Voltage: 18 V-DC

Recharge Time: < 45 mins.

FOR USE ON

Copper and Up to 2.45O.D

Aluminum Cable: (62.2 mm)

For Copper and Aluminum cable only. Do

not cut steel, ground rod, rebar, or guy

wire.

ACCESSORIES

•

Carrying Case: Cat# PT10044980

•Lanyard: Cat#

PT208620

•Battery:

Hi-capacity Cat# BAT18V

(2.6 AH)

•Charger:

120V-AC Cat# PATCHGR18V

12/24V-DC Cat# BCT/PATDCCHGR

240/250V-AC Cat# PATCHGR250V

•Replacement Blades:

Cat#

PT10038657

(Moving Blade)

Cat#

PT10040663

(Fixed Blade)

SAFETY LANYARD

ATTACHMENT

180° HEAD

ROTATION

SPECIALIZED LATCH

HEAD DESIGN

PRECISION

CUTTING BLADES

2.45CUTTING

CAPACITY

TRIGGER GUARD

18 VOLT Ni-MH

BATTERY

ERGONOMICALLY BALANCED

TOOL DESIGN

BCC1000CUAL

BATTERY ACTUATED

CABLE CUTTER

The BURNDY®BCC1000CUAL is a 12-V-DC

battery actuated cable cutter capable of cut-

ting up to 750 kcmil hard drawn copper

cable, and up to 1000 kcmil soft drawn cop-

per and up to 2O.D. aluminum cable. DO

NOT CUT STEEL or ACSR. The

BCC1000CUAL comes with battery powered

cutting tool, sealed nickel cadmium 12V bat-

tery, 120V AC charger, carrying case, and

wrist loop which provides added security

when making cuts overhead.

The BURNDY®BCC1000CUAL is designed

to cut copper and aluminum cables in a lim-

ited amount of space. The BCC1000CUAL

makes fast reliable cuts without stress to the

user. Just squeeze the trigger and it will cut

through your toughest copper and aluminum

cables. The BCC1000CUAL has a three-way

switch (forward, reverse, and neutral) which

allows the user to make partial cuts, back off

cables, or make adjustments during cutting.

The battery charge time is approximately 1

hour for a fast charge (80%), 4 to 6 hours for

a quick charge, and 14 to 16 hours for a

standard charge (100%). The 12V battery

can be recharged approximately 1,000 times.

The BCC1000CUAL (excluding cutting

blades) is warranted to be free of defects in

material and workmanship for a period of 90

days, except in the case of abuse or

modification.

SPECIFICATIONS

Cutting Tool

Specifications Description

Drive Unit: 12.0V DC Motor

Dimensions: 4L 4.5W 14.5H

Weight: 6 lbs.

Cutting Capacity: 1000 kcmil soft drawn

copper, 750 kcmil hard

drawn copper and up to

2O.D. aluminum

Battery

Specifications Description

Battery Type: Sealed nickel cadmium

Voltage: 12.0V DC

Rated Capacity: 1.2A/hr

Charge Time: Fast, approx. 1 hour

Quick, 4-6 hours

Standard, 14-16 hours

Dimensions:

2.75L 2.7W 4.75H

Weight: 1.4 lb.

Battery Charger

Specifications Description

Input Voltage: 120V AC

Input Frequency: 60 Hz

Input Current: 110/120V

Dimensions: 5.7L 3W 2.8H

Weight: 2.2 lbs.

FOR USE ON

Maximum conductors accommodated:

750 kcmil hard drawn copper

1000 kcmil soft drawn copper

1000 kcmil alumimum

FEATURES

• Hook head design.

• Three way switch.

• Hardened steel blades.

• Ergonomic design.

• Wrist loop.

BENEFITS

• Simplifies conductor cutting and allows

working in tight spaces.

• Allows backing off cable, partial cuts,

and adjusting during cutting.

• Helps ensure consistent cuts and longer

blade life.

• Prevents hand/wrist injury.

• Withstands rugged use. Resists oil

and solvents.

• Added security when cutting cables

overhead.

ACCESSORIES

Catalog Number Item Description

BCCBAT12V BCC1000CUAL Battery

BCCCHGR BCC1000CUAL Charger

BCCCASE BCC1000CUAL

Carrying Case

RP50RP03 BCC1000CUAL

Moving Blade

RP50RP02 BCC1000CUAL

Fixed Blade

N-62

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Cutters—Battery Actuated

RHCC129ACSR

10,000 PSI Remote Cable

Cutter

Remote Power Operated

Hydraulic Cable Cutter

The BURNDY®RHCC129ACSR remote

hydraulic cable cutter incorporates a special-

ized latch style cutting head that allows inter-

ference-free closure for mid-span cuts. The

RHCC129ACSR with its precision cutting

blades is capable of cutting up to 1.29

diameter bare or insulated copper and alu-

minum cable, 1113 ACSR, 5/8ground rod,

1/2 rebar, 5/8diameter soft steel bolts, 1/2

standard guy strand, and up to 3/8EHS guy

strand.

The RHCC129ACSR is provided with a

5-year limited warranty (excluding blades).

Features and Benefits

• Specialized latch head design.

〫Interference free closure for mid-span

cuts.

• Precision cutting blades.

〫For clean cuts on Cu/Al, ACSR, ground

rods, rebar, guy strand, and soft steel

bolts.

• High strength steel cylinder.

〫For durability and long life.

• Lightweight ergonomic design allows one

hand operation.

〫User has one hand free to manipulate

material to be cut.

• Durable canvas carrying bag.

〫Provides tool protection and stores all

accessories.

• 5-year limited warranty on tool (excluding

blades).

〫Customer satisfaction and support.

SPECIFICATIONS

Operating Pressure: 10,000 psi (700 bar)

Tool Weight: 5.85 lbs. (2.65 kg)

Length: 11.25(286 mm)

Width: 3.7(94 mm)

FOR USE ON

• Copper Cable: up to 1.29

• Aluminum Cable: up to 1.29

• ACSR: up to 1113 ACSR

• Ground Rod: up to 5/8

• Rebar: up to 1/2

• Soft Steel Bolts: up to 5/8

• Standard Guy Strand: up to 1/2

• EHS Guy Strand: up to 3/8

ACCESSORIES

Canvas Bag: Cat# PT10043890

Replacement Blades: Cat# PT10037388

(Moving Blade)

Cat# PT10037384

(Fixed Blade)

Hot Stick Adapter: Cat# RHCCHSA

PRECISION CUTTING BLADES

HIGH STRENGTH

STEEL CYLINDER

QUICK DISCONNECT

HYDRAULIC FITTING

SPECIALIZED LATCH

HEAD DESIGN

1.29CUTTING

CAPACITY

N-63

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Cutters—Remote Hydraulic

RHCC245CUAL

10,000 PSI Remote Cable

Cutter

Remote Power Operated

Hydraulic Cable Cutter

The BURNDY®RHCC245CUAL remote

hydraulic cable cutter incorporates a special-

ized latch style cutting head that allows inter-

ference-free closure for mid-span cuts. The

RHCC245CUAL with its precision cutting

blades is capable of cutting up to 2.45

diameter copper and aluminum cable.

The RHCC245CUAL is provided with a

5-year limited warranty (excluding blades).

Features and Benefits

• Specialized latch head design.

〫Interference free closure for mid-span

cuts.

• Precision cutting blades.

〫For clean cuts on copper and aluminum

cable.

• High strength steel body.

〫For durability and long life

• Lightweight ergonomic design allows one

hand operation.

〫User has one hand free to manipulate

material to be cut.

• Durable canvas carrying bag.

〫Provides tool protection and stores all

accessories.

• 5-year limited warranty on tool (excluding

blades).

〫Customer satisfaction and support.

SPECIFICATIONS

Operating Pressure:10,000 psi (700 bar)

Tool Weight: 8.3 lbs. (3.8 kg)

Length: 14.8(376 mm)

Width: 4.75(121 mm)

FOR USE ON

Copper & Aluminum 2.45O.D. (62 mm)

ACCESSORIES

Canvas Bag: Cat# PT10054094

Replacement Blades: Cat# PT10038657

(Moving Blade)

Cat# PT10040663

(Fixed Blade)

N-64

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Cutters—Remote Hydraulic

HP10, HP8, AND HP6

HP Series Manual

Hydraulic Hand Pumps

Hydraulic Output Pressures

of 10,000 PSI, 8,800 PSI, and

6,000 PSI

Hand pumps are designed to match the out-

put pressure requirements of HYPRESS™

heads and cutters. Each pump is equipped

with a built-in, factory set pressure release

valve with audible click to signal completion

of crimp cycle.

LONG ARM

BUILT-IN FACTORY

SET PRESSURE

RELIEF VALVE

STURDY LEG

STABILIZERS

LIGHTWEIGHT

RUGGED DESIGN

PORTABLE

QUICK DISCONNECT

HYDRAULIC FITTING

HANDLE GRIP

SPECIFICATIONS

Reservoir volume: 1-1/8 qts.

Length: 24-3/4

Width: 5

Weight: 18 lbs.

Closed height: 6-3/4

Height (with handle open): 20

FOR USE ON

HP10 10,000 Y34BH, Y35BH, Y35BH-4,

Y750BH, Y750BH-2, Y39BH,

Y45, Y46C, Y46, Y60BHU,

RHCC Series Cutters

HP8 8,800 Y48BH

HP6 6,000 Y35-L

ACCESSORIES

Extended leg pad stablilizes (w/hardware)

Cat # BP10PADKIT

FEATURES

BENEFITS

• Durable, long life expectancy.

• Easy to transport and move tool around

job site with built in handle.

• Maximum mechanical advantage provided

with long handle.

• Solid tool base provided with sturdy broad

leg stabilizers.

• Save time with quick disconnect

hydraulic fitting.

• High quality crimps provided with built-in,

factory set pressure release valve and audi-

ble click to signal completion of crimp.

• 5-year limited warranty.

HANDLE

N-65

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Hydraulic Pumps

FP10, FP8, AND FP6

FP Series Manual

Hydraulic Foot Pumps

Hydraulic Output Pressures

of 10,000 PSI, 8,800 PSI, and

6,000 PSI

Foot pumps are designed to match the out-

put pressure requirements for use with all

HYPRESS™ heads and cutters. Each pump

is equipped with a built-in, factory set pres-

sure release valve with audible click to signal

completion of a crimp cycle.

LONG ARM

SPRING

LOADED ARM

STURDY LEG

STABILIZERS

LIGHTWEIGHT

RUGGED DESIGN

PORTABLE

DIAMOND PLATE

STEEL FOOT PAD

SPECIFICATIONS

Reservoir volume: 1-1/8 qts.

Length: 24-3/4

Width: 5

Weight: 19 lbs.

Closed height: 6-1/2

Height (with handle open): 17

FOR USE ON

FP-10 10,000 Y34BH, Y35BH, Y35BH-4,

Y750BH, Y750BH-2, Y39BH,

Y45, Y46C, Y46, Y60BHU,

Y750BH, RHCC Series

Cutters

FP-8 8,800 Y48BH

FP-6 6,000 Y35-L

ACCESSORIES

Extended leg pad stablilizes (w/hardware)

Cat # BP10PADKIT

FEATURES

BENEFITS

• Easy to lift and carry.

• Durable. Long life expectancy.

• Easy to transport and move tool around

job site with built in handle.

• Easy operation provided with spring

assisted return arm.

• Maximum mechanical advantage

provided with long arm extending

beyond pump body.

• Quality, heavy duty foot pad provided

with diamond plate steel.

• Solid tool base provided with sturdy

broad leg stabilizers.

• Time saving quick disconnect hydraulic

fitting.

• High quality crimps provided with factory

set pressure release valve with audible

click to signal completion of crimp.

• 5-year limited warranty.

BUILT-IN

FACTORY SET

PRESSURE

RELIEF VALVE

QUICK

DISCONNECT

HYDRAULIC

FITTING

N-66

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Hydraulic Pumps

Y10AC9

Electric Hydraulic Pump

Hydraulic Output Pressure of

10,000 PSI

The Y10AC9 electric hydraulic pump is for

use with all HYPRESS™ heads and cutters

requiring 10,000 PSI operating pressure.The

Y10AC9 is equipped with a built-in, factory

set pressure relief valve. An audible “pop”

and recycling of the pump as well as relaxing

of the hose signal completion of the crimp-

ing/cutting cycle. Pump is supplied with a

durable hand-held electric pendant switch.

Features and Benefits

• Lightweight, small size.

〫Easy to lift, carry and transport tool

around job site with lightweight body

and handle.

• Factory set relief valve.

〫High quality crimps are achieved with

built-in, factory set pressure relief valve

and audible recycling of pump to signal

completion of crimp cycle.

• 100,000 (+) life cycles.

〫Long durable life expectancy with light-

weight cast aluminum reservoir body.

Specifications

Motor: 115V AC 50/60 Hz

5/8 HP, 10,000 rpm

11 amp current draw

Reservoir Volume: 1.61 quarts

Height: 14.38

Base: 6.58.25

Weight: 28 lbs. (with oil)

FOR USE ON

Y34BH, Y35BH, Y35BH4, Y39BH,

Y45, Y46, Y46C, Y750BHXT,

Y750CBHXT, Y644MBH,

Y4PC834MBH, Y81KFTMBH, Y60BHU,

RHCC129ACSR, RHCC245CUAL

ACCESSORIES

Catalog Number: YAC-CASE

Steel carrying case with

handle and locking

latch.

The BURNDY®Y10AC9OEM is an additional

electric hydraulic pump offering that comes

equipped with a foot switch and “jog-and-

hold” feature. Keep both hands on the

connection with the Y10AC9OEM pump kit.

For further details please contact customer

service.

5/8 HP Motor

Oil Level Window

Quick Disconnect

Hydraulic Coupler

Pendant Switch

with 10Cord

1.6 Quart Reservoir

• Convenient 115V AC electric powered

motor.

• Saves time with quick disconnect

hydraulic fitting.

• Sealed electric pendant switch.

〫Easy operation with durable remote

pendant switch with 10-foot cord.

• 5-year limited warranty.

N-67

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Hydraulic Pumps

EPP10 AND EPP6

EPP Series

Electric/Hydraulic Pump

Hydraulic Output Pressures

of 10,000 PSI and 6,000 PSI

The lightweight and durable EPP10 elec-

tric/hydraulic pump is for use with all

BURNDY®HYPRESS™ remote heads and

cutters requiring 10,000 PSI operating pres-

sure. Both the EPP10 and the EPP6 are

equipped with a built-in, factory set pressure

relief valve. An audible “pop” and recycling of

the pump and relaxing of the hose, signals

completion of the crimping/cutting cycle.

Both pumps are supplied with a durable

hand-held electric pendant switch, for

remote operation of the unit, and have a

manual selection switch mounted for opera-

tion of the unit at the pump. The operator can

select which method is best suited for the

application.

An optional carry/shipping case can be

ordered. All EPP Series pumps have been life

cycle tested to over 100,000 cycles without

failure, and are warranted to be free of defects

in materials and workmanship for five (5) years

when properly maintained and operated.

SPECIFICATIONS

Motor: 115 V-AC/60 Hz

1/2 HP @ 3450 RPM

Maximum

current draw: 12.5 amperes

Reservoir volume: 2 qts.

Height: 16

Base: 68

Weight: 30 lbs.

FOR USE ON

EPP10 10,000 Y34BH, Y35BH, Y35BH-4,

Y39BH, Y45, Y46, Y46C,

Y60BHU, 750BH,

Y750BH-2, Y644MBH,

RHCC Series Cutters

EPP6 6,000 Y35L, Y28B

ACCESSORIES

Cat. No. EPPCASE-1

Steel carrying case with handle and locking

latch.

FEATURES

• Lightweight.

• Small size.

• Factory set relief valve.

• 100,000 (+) life cycles.

• Sealed electric pendant switch.

BENEFITS

• High quality crimps are achieved with

built in, factory set pressure release valve

and audible recycling of pump to signal

completion of crimp cycle.

• Easy to lift, carry and transport tool

around job site with lightweight body

and handle.

• Convenient 115 V-AC electric powered

motor.

• Durable remote pendent switch.

• Easy operation controlled with pendent

switch, or manual switch.

• Saves time with quick disconnect

hydraulic fitting.

• Long durable life expectancy with light-

weight cast aluminum reservoir body.

• 5-year limited warranty.

N-68

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Hydraulic Pumps

EPAC10, EPAC8, AND

EPAC6

EPAC Series

Electric/Hydraulic Pump,

Air Control

Hydraulic Output Pressures

of 10,000 PSI, 8,800 PSI, and

6,000 PSI

The EPAC10, EPAC8, and EPAC6 electrically

driven hydraulic pumps feature exclusive

automatic or manual “jog and hold” opera-

tion control provided by a unique air control

switch, which provides the safest operation

method of any pump available. All EPAC’s

are remotely controlled by an improved air

control switch which electrically isolates the

operator from the unit, and can be operated

by either hand or foot activation. A three (3)

position toggle switch mounted on the con-

trol box allows the operator to select either

full automatic, off, or manual operation.

The automatic mode advances the remote

tool into a “hold” position without crimping

the connector so the operator can inspect

the orientation before completing the crimp.

Once the crimp is completed, the pump

auto matically turns the pump off, allowing

the retraction of the remote tool and resets

itself for the next operation.

The manual position allows the operator to

jog the tool forward without the tool ram

retracting. To retract the tool prior to com-

pleting the crimp, turn the control switch to

“off,” the pump will stop and the tool will

retract. In the manual mode the pump

advances only while the control is being

depressed. To complete a crimp, squeeze

and hold the air control switch until the pump

reaches the pre-set pressure and shuts off.

The EPAC Series of electrically driven

hydraulic pumps incorporate a heavy-duty

roll cage design that is both rugged and

portable. All EPAC Series pumps have been

life cycle tested to over 100,000 cycles with-

out failure, and are warranted to be free of

defects in material and workmanship for five

(5) years when properly maintained and

operated.

SPECIFICATIONS

Motor: 1/2 HP 115/230 V-AC,

60 Cycle

Maximum current

draw: 10 amperes

Reservoir volume: 8 quarts max.,

2 quarts min.

Height: 17-1/2

Base: 11-3/418-1/2

Dry weight: 68 lbs.

(82 lbs. w/max. fluid)

(1/2 Hp @ 3450 RPM)

FOR USE ON

EPAC10 10,000 Y34BH, Y35BH,

EPAC-8 8,800 Y48BH

EPAC-6 6,000 Y35L

FEATURES

• Roll cage

• 3 position switch and control box

• Factory set output pressure

• Quick disconnect hydraulic coupler

• Oil level window

• 8 quart reservoir

BENEFITS

• Permits final inspection of connector

before completing crimp cycle.

• Extra supply hydraulic fluid 8-quart

reservoir.

• Full automatic or manual “Jog and

Hold” cycles.

• Operator safety with power loss “smart

circuit,” freezes unit in event of power

disruption.

• Method of operation desired is permitted

with 3-position selection switch.

• Safety is provided against hazardous

shock with airbulb actuator and air line.

• Saves time with quick disconnect

hydraulic fitting.

• Windows allows easy inspection of

proper oil level.

• High quality crimps are achieved with

built-in factory set pressure release valve.

• 5-year limited warranty.

N-69

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Hydraulic Pumps

EP10, EP10-2, EP8,

AND EP6

EP SERIES ELECTRIC/

HYDRAULIC PUMPS

Hydraulic Output Pressures

of 10,000 PSI, 8,800 PSI,

and 6,000 PSI

Electrically driven hydraulic pumps are

supplied with a durable, hand-held electric

pendent switch that remotely controls the

pump and matches the output requirements

of all HYPRESS™ remote heads and cutters.

Each pump is equipped with a built-in,

factory set, pressure relief valve. An audible

“pop” and recycling of the pump and relaxing

of the hose, signals completion of the crimp-

ing/cutting cycle.

All EP series pumps are supplied with 115/230

- 220/230 voltage, 60/50 hertz, 1/2 horse -

power motor and can be wired for use with

any electric power source worldwide. A three

prong, grounded plug is wired standard on the

units. All EP Series pumps have been life cycle

tested to over 100,000 cycles without failure,

and are warranted to be free of defects in

materials and workmanship for five (5) years

when properly maintained and operated.

OIL LEVEL WINDOW

1/2 HP MOTOR

DUAL VOLTAGE/HERTZ

QUICK DISCONNECT

HYDRAULIC COUPLER

8 QUART

RESERVOIR

FACTORY SET

OUTPUT

PRESSURE

ROLL CAGE

SPECIFICATIONS

Motor: 1/2 HP 115/230 V-AC,

60 cycle

(EP**-2 versions): 1/2 HP 220/230 V-AC,

50 cycle

Maximum current

draw: 10 amperes

Reservoir volume: 8 quarts max.,

2 quarts min.

Height: 17-1/2

Base: 11-3/418-1/2

Dry weight: 68 lbs. (86 lbs. with

max. fluid)

(1/2 Hp @ 3450 RPM)

FOR USE ON

EP10 10,000 Y34BH, Y35BH, Y35BH-4,

EP10-2 Y39BH, Y45, Y46, Y46-C,

Y60BHU, Y750BH,

Y750BH-2, RHCC Series

Cutters

EP8 8,800 Y48BH

EP6 6,000 Y35L

FEATURES

BENEFITS

• Provides fast sure pump action plus a

long life expectancy.

• It’s portable. Roll cage allows easy moving

on the job site.

• Durable 1/2 HP dual voltage motor.

• Extra supply of hydraulic fluid with

8 quart reservoir.

• Saves time with quick-disconnect

hydraulic fitting.

• Easy operator control is provided with

remote pendent switch.

• Easy inspection of proper oil level is

provided by see through window.

• High quality crimps are achieved with

built-in, factory set, pressure release

valve and audible recycling of pump

which signals completion of crimp.

• 5-year limited warranty.

N-70

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Hydraulic Pumps

EP10-1HP AND

EP10-1HP-2

EP-1HP SERIES ELECTRIC/

HYDRAULIC PUMPS

Hydraulic Output Pressures

of 10,000 PSI, 8,800 PSI,

and 6,000 PSI

Heavy duty electrically driven hydraulic

pumps are supplied with a durable, hand-

held electric pendent switch that remotely

controls the pump and matches the output

requirements of all HYPRESS™ remote

heads and cutters. Each pump is equipped

with a built-in, factory set, pressure relief

valve. An audible “pop” and recycling of the

pump and relaxing of the hose, signals

completion of the crimping/cutting cycle.

All EP-1HP series pumps are supplied with

115/230 - 220/230 voltage, 60/50 hertz,

1 horsepower motors and can be wired for use

with any electric power source worldwide. A

three prong, grounded plug is wired standard

on the units. All EP-1HP Series pumps have

been life cycle tested to over 100,000 cycles

without failure, and are warranted to be free

of defects in materials and workmanship for

five (5) years when properly maintained and

operated.

SPECIFICATIONS

Motor: 1 HP 115/230 V-AC,

60 cycle

(EP**-2 versions): 1/2 HP 220/230 V-AC,

50 cycle

Maximum current

draw:

10 amperes

Reservoir volume: 8 quarts max.,

2 quarts min.

Height: 17-1/2

Base: 11-3/418-1/2

Dry weight: 68 lbs. (86 lbs.

with max. fluid)

(1/2 Hp @ 3450 RPM)

FOR USE ON

EP10-1HP 10,000 Y34BH, Y35BH,

EP10-1HP-2 Y35BH-4, Y39BH,

Y45, Y46, Y46-C,

Y60BHU, Y750BH,

Y750BH-2, RHCC

Series Cutters

FEATURES

• Heavy duty design.

• Roll cage.

• Quick disconnect hydraulic coupler.

• Oil level window.

• 8 quart reservoir.

• Factory set output pressure.

• 1 HP motor dual voltage/hertz.

BENEFITS

• Provides fast sure pump action plus a

long life expectancy.

• Its portable roll cage allows easy moving

on the job site.

• Strong durable motor provided with

(1) H.P. dual voltage design.

• Extra supply of hydraulic fluid with

8 quart reservoir.

• Saves time with quick-disconnect

hydraulic fitting.

• Easy operator control is provided with

remote pendant switch.

• Easy inspection of proper oil level is

provided by see through window.

• High quality crimps are achieved with

built-in, factory set, pressure release valve

and audible recycling of pump which

signals completion of crimp.

• 5-year limited warranty.

N-71

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Hydraulic Pumps

FEATURES

GP10

GP Series Gasoline Engine

Driven Hydraulic Pump

Hydraulic Output Pressures

of 10,000 PSI

The GP series gasoline engine driven

hydraulic pump is a heavy-duty design that is

rugged and portable. Supplied with a four (4)

H.P. engine, the pump operates all

BURNDY®remote compression heads and

cable cutters.

All GP style pumps have a built-in, factory

pre-set, automatic pressure release overload

valve with a definite pulsing and recycling to

signal the completion of a crimp. The manu-

al control valve allows user to “Jog and Hold”

due to the unique check valve design that

keeps pressure in the output line until

retracted.

Specifications

Engine: 4 H.P., 4 cycle

Reservoir volume: 2 gallons (8 qts.)

Pump height: 19-3/4

Pump width: 13

Pump length: 18

Overall height: 22-1/4

Overall width: 16

Overall length: 21

Pump and motor

dry weight: 64-1/4 lbs.

Overall dry weight: 77-3/4 lbs.

FOR USE ON

Pump PSI

Hydraulic Tools and Cutter

GP10 10,000 Y34BH, Y35BH, Y35BH-4,

Y39BH, Y45, Y46, Y46C,

Y60BHU, Y60BHU-D,

Y750BH, Y750BH-2, RHCC

Series Cutters

BENEFITS

• Portable pump with sturdy steel roll cage.

• Durable heavy-duty four (4) H.P. engine

for all HYPRESS™ applications and long

life expectancy.

• Manual control valve permits easy control

of crimping or cutting operations.

• Fast hose assembly with quick disconnect

pressure matched hydraulic couplers.

• Ample hydraulic capacity with (8) quart

reservoir.

• 5-year limited warranty.

STURDY STEEL ROLL

CAGE DESIGN

MANUAL CONTROL VALVE

QUICK DISCONNECT

HYDRAULIC COUPLER

OIL LEVEL

INSPECTION WINDOW

8 QUART

RESERVOIR

HEAVY-DUTY

GASOLINE

ENGINE

N-72

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Hydraulic Pumps

HYDRAULIC HOSES

NON CONDUCTIVE HOSES*

6,000 PSI 10,000 PSI

Cat. No. Description

PT 29900-10 10- 3/16diameter - non

conductive hose with stack-

able couplers (male/female) -

orange

PT 29900-15 15- 3/16diameter - non

conductive hose with stack-

able couplers (male/female) -

orange

PT 29900-25 25- 3/16diameter - non

conductive hose with stack-

able couplers (male/female) -

orange

PT 29901-10 10- 1/4diameter - non

conductive hose with stack-

able couplers (male/female) -

orange

PT 29901-15 15- 1/4diameter - non

conductive hose with stack-

able couplers (male/female) -

orange

PT 29901-25 25- 1/4diameter - non

conductive hose with stack-

able couplers (male/female) -

orange

Note: 1/4diameter hose provides higher

flow rate for faster ram movement.

* For proper care and maintenance of hydraulic

hoses, consult the “Hydraulic Hose Care”

manual, Form No. 7828

Cat. No. Description

PT 29902-10 10- non conductive hose

with stackable couplers

(male/female) - orange

PT 29902-15 15- non conductive hose

with stackable couplers

(male/female) - orange

PT 29902-25 25- non conductive hose

with stackable couplers

(male/female) - orange

PT 29074-1 Non conductive hose carrying

bag

* For proper care and maintenance of hydraulic

hoses, consult the “Hydraulic Hose Care”

manual, Form No. 7828

Cat. No. Description

PT 91 8- steel braided hose

with steel spring reinforced

ends. Stackable couplers

(male/female) - Black. No

electrical rating. DO NOT

use on energized conductor.

8,800 PSI

Cat No. Description

PT 76 8- steel braided hose

with steel spring reinforced

ends. Stackable couplers

(male/female) - Black. No

electrical rating. DO NOT

use on energized conductor.

For proper care and maintenance of hydraulic

hoses, consult the “Hydraulic Hose Care”

manual,

Form No. 7828.

CONDUCTIVE HOSES*

Do not attempt to repair or recouple the hose yourself!

10,000 PSI

NON CONDUCTIVE HOSES*

N-73

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Hydraulic Pumps

ACCESSORIES

PT 29074-1 Insulated hose carrying bag

Designed to provide protection and clean -

liness of non-conductive hoses. Accom -

modates 100 ft. of non-conductive coiled to

17-1/2O.D. and 3-3/4wide. Maximum car-

rying capacity: 10 lbs.

Replacement Coupler 6,000 PSI operating

pressure

PT 29091 (male)

PT 29214-1 (female)

Replacement Coupler 10,000 PSI operating

pressure

PT 94 (male)

PT 93 (female)

Adjustable Head Grip For joining

HYPRESS™ heads to universal hot sticks

PT 29075 (for Y35L)

PT 29402-1 (for Y35BH)

PT 10128 (for Y46)

DIE CASES

PT 29291

(Y750, Y35/Y39) die case for

“U” -type die sets

PT 6545

(Y45 and Y46) die case for

“S” and “P” -type die sets

ALFLUID™

ALFLUID™ QT.

ALFLUID™ GAL.

(available in quart and gallon size containers)

Use ALFLUID™ in hand operated tools dur-

ing extended use below 32 degrees.

All weather HYDRAULIC fluid for BURNDY®

pumps:

HP hand pump

FP foot pump

GP gasoline pump

EPP. electric pump

AC-3H auto/man. elect. pump

DC-3H auto/man. elect. pump

HYFLUID™

HYFLUID™ QT.

HYFLUID™ GAL.

(available in quart and gallon size containers)

Hydraulic fluid for BURNDY®HYPRESS™

hand operated tools:

Y35 and Y35-2 HYPRESS™ tools

Y39 HYPRESS™ tool

Y750 REVOLVER HYPRESS™ tools

In-line Pressure Gauge 10,000 PSI operating

pressure for hydraulic pumps

PT 11018

N-74

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Hydraulic Pumps

ENFORCER™

HIW716ENF

HYDRAULIC IMPACT WRENCH

VARIABLE TORQUE

7/16Quick Chuck

When it comes to drilling holes or tightening

and loosening hardware the ENFORCER™

hydraulic impact wrench (Catalog Number

HIW716ENF) provides a powerful punch with

515 ft-lbs of torque that is unsurpassed in the

7/16series of low pressure wrenches. Utilizing

the very latest in CNC machining technology

and superior materials, BURNDY®is proud to

provide one of the toughest, lightweight

wrenches ever offered in this class.

The ENFORCER™ wrench comes with a

7/16Tri-ball quick chuck with a wide flange

that will provide a secure hold on all standard

7/16hex drive bits and accessories. The

adjustable torque selector allows users to

choose between a low setting of 200 ft-lbs

and high setting of 515 ft-lbs of output

torque. The dual acting spool allows the user

to change from Open to Closed center oper-

ating circuits. In addition to our standard five-

year limited warrany, the ENFORCER™

wrench comes with a full one-year unlimited

warranty on the shaft seal.

The ENFORCER™ wrench comes equipped

with an internal safety relief valve to protect

the tool against hydraulic pressure spikes.

This regulates pressure to the motor, and

therefore allows excessive flow (flow which is

beyond that which is required to do the work)

to bypass back to the return side of the circuit.

SPECIFICATIONS

Chuck Type: 7/16Quick Change

Optimal Pressure: 750-2000 PSI

Flow Range: 4-12 GPM

Optimal Flow Range: 4-8 GPM

Operation: Open/Closed option

Torque: 515 ft-lbs

Weight: 5.95 lbs

Length: 7.80 in.

Height: 8.90 in.

Width: 3.10 in.

ACCESSORIES

Cat. No. Description

HIW716ENFTGKIT Trigger guard assembly

kit

HIW716ENFTG HIW716ENF wrench

provided with a factory

installed

HIW716ENFTGKIT

LPHTADPMMOP66 Male to Male adaptor for

use with couplers listed

below *(Qty. 2)

LPHTHTMANOSE66 Male Coupling 3/8NPT

*(Qty. 1)

LPHTHTMABODY66

Female Coupling 3/8NPT

*(Qty. 1)

LPHTHOSNCR66668

3/8x 8 Ft. Hose Set

*(Qty. 1)

*(Recommended quantity for use with HIW716ENF.)

Features and Benefits

• Industry exclusive torque selector.

〫Dual torque selector spool allows users

to switch between 200 and 515 ft-lb

torque settings.

•7/16Tri-ball quick chuck.

〫Allows users to quickly change bits,

sockets or other hardware adaptors.

• CNC Machined billet aluminum.

〫Provides superior strength, reliability and

makes for the lightest tool in its class.

Also provides for tighter tolerancing to

ensure higher quality.

• Cartridge style valves.

〫Provides for greater accuracy and more

economical servicing

• Dual spool operation.

〫Allows tool to be used in either an OPEN

or CLOSED center hydraulic system.

The picture above shows the HIW716ENF

model with trigger guard, adaptors, and

couplers as listed under Accessories.

7/16Quick Change Chuck

Forward/Reverse Selector

Variable Torque

Selector

Heat Insulated

Ergonomic Handle

High Grade/Lightweight

Aluminum Body

Dual Spool Selector for

Open & Closed Systems

See our complete line of Dominator Drill Bits

on page N83 in the Master Catalog.

N-75

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Low Pressure Hydraulic

Tooling BURNDY®

Low Pressure Hydraulic

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Blue highlighted items are industry standard and most frequently ordered.

N-76

HIW716VTR1

VARIABLE IMPACT WRENCH

Features and Benefits

• Adjustable torque setting allows user to

select proper power and torque for any job

application

• Torque is controlled by dumping hydraulic

flow back to tank, therefore, no heat build-

up or over-taxing of hydraulic power

source

• Gerotor type motor

• Lightweight—Most powerful wrench in the

industry

• Dual action spool (Open/Closed center

operation) allows the user to quickly

change from Open to Closed Center cir-

cuits

•7⁄16Tri-ball Quick Chuck with wide flared

flange accommodates standard 7⁄16hex

drive bits and accessories. Tri-Ball design

provides a secure hold on attachments

• Eyelet Kit included

• 5-year limited warranty

• Optional trigger guard kit HIW71612TGKIT

SPECIFICATIONS

Specifications Description

Chuck Type: 7⁄16Quick Chuck

Pressure: 1000-2000 psi

(70-140 BAR)

Flow: 4-7 GPM (15-27 LPM)

Operation: Open/Closed center

Torque: Adjustable 200-500

ft-lbs

Max. Back Pressure:

250 psi (17 BAR)

Weight: 7.25 lbs. (3.29 kg)

Length: 9 in. (23 cm)

Height: 9 in. (23 cm)

Width: 3 in. (7.6 cm)

Tool Ports: #6 SAE O-Ring (F)

HIW-716R1

IMPACT WRENCH

7/16Quick Chuck

Features and Benefits

• Gerotor motor has a lifetime warranty and

greater efficiency with longer life than gear

type motor tools

• High torque output provides unmatched

power, yet controllable, with 500 ft-lbs of

torque @ 7 GPM

• Dual action for Open or Closed center

operation

• Innovative 3 part design allows tool sub-

assemblies to be quickly

removed/replaced if service is required.

•7⁄16Tri-ball Quick Chuck accommodates

standard 7⁄16hex drive bits and acces-

sories

• Eyelet Kit included

• 5-year limited warranty

• Optional trigger guard kit HIW71612TGKIT

SPECIFICATIONS

Specifications Description

Chuck Type: 7⁄16Quick Chuck

Pressure: 1000-2000 psi

(70-140 BAR)

Flow: 4-7 GPM (15-27 LPM)

Operation: Open/Closed center

Torque: 450 ft-lbs @ 6 GPM

Motor: Gerotor

Max. Back Pressure:

250 psi (17 BAR)

Weight: 7.25 lbs. (3.29 kg)

Length: 9 in. (23 cm)

Height: 9 in. (23 cm)

Width: 3 in. (7.6 cm)

Tool Ports: #6 SAE O-Ring (F)

Cat.# HIW71612TGKIT

Trigger Guard

BURNDY®Tooling

Low Pressure Hydraulic

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Blue highlighted items are industry standard and most frequently ordered.

N-77

KOMPRESSOR™

LPHY750XT AND

LPHY750CXT

Remote Operated 12 Ton

Low Pressure Hydraulic

Compression Tool

The BURNDY®LPHY750XT KOMPRES-

SOR™ is a lightweight, compact, low pres-

sure, hydraulic 12 ton crimping tool. The

LPHY750XT is double acting for hydraulic

ram advance and retract. The KOMPRES-

SOR™ also has an industry exclusive spring

back up for ram retraction in case of loss of

hydraulic pressure. The LPHY750XT comes

equipped with an ergonomic handle

designed for better balance, which helps

lessen fatigue to the operator.

The LPHY750XT KOMPRESSOR™ features

the BURNDY®750XT tool head with a 1.65

jaw opening capable of using all industry stan-

dard BURNDY® “U” dies. The LPHY750XT

also has an industry exclusive visual crimp

indicator to assure the operator of a properly

completed crimp. The LPHY750XT also has

an audible crimp indicator.

The LPHY750XT is powered directly from

open center or closed center hydraulic tool

circuits present on most utility line trucks or

can be operated from individual low-pres-

sure hydraulic power units. The LPHY750XT

can be switched from open center to closed

center operation with a simple external

adjustment. The LPHY750XT does not

require any additional tooling such as boost-

ers, intensifiers, or hand controls in the

bucket. Five-year limited warranty.

SPECIFICATIONS

Flow Rate: 3 - 9 GPM

(11 - 34 LPM)

Operating Pressure:

1,500 - 2,500 psi

(103 - 172 BAR)

Force Developed: 12 Tons

Weight: 21 lbs. (9.5 kg)

Overall Length: 20.65 in. (524 mm)

Width: 15 in. (381 mm)

Jaw Opening: 1.65 in. (42 mm)

Max. Back Pressure:

250 psi (17 BAR)

Crimp Time: Approximately

2 seconds

FOR USE ON

•Tension Sleeves

Copper #8 sol - 500 kcmil

Aluminum #8 sol - 587.2 kcmil

ACSR #4 - 556.5 kcmil

•Taps

Copper #14 sol - 500 kcmil

Aluminum #8 sol - 500 kcmil

•Aerial Cable

Copper #6 - 500 kcmil

•Terminals and Splices

Copper #8 - 750 kcmil

Aluminum #8 - 750 kcmil

ACSR #4 - 556.5 kcmil

•HYGROUND®

Copper #8 - 500 kcmil

Ground Rods 1/2- 1diameter

ACCESSORIES

Hoses:

Cat No. LPHTHOSNCR66668OP

Direct connect 8non-conductive hose set

Cat No. LPHTHOSNCR666610OP

Direct connect 10non-conductive hose set

*Cat No. LPHTHOSNCR66668

8non-conductive hose set

*Cat No. LPHTHOSNCR666610

10non-conductive hose set

Hydraulic Fittings:

Cat No. LPHTHTMANOSE66

Male coupler 3/8HTMA

Cat No. LPHTHTMABODY66

Female coupler 3/8HTMA

Cat No. LPHTADPSMFOP66

Swivel Adapter

*These hoses are used with the

LPHTADPSMFOP66 swivel adapter.

FEATURES

• LPHY750CXT covered version available.

(See picture below.)

• Visual and audible crimp indicator assures

properly completed crimps with 12 tons of

force.

• Covers a wide range of applications with

its 1.65jaw opening.

• 350head rotation for versatile tool head

positioning allowing the user to get into

tight areas easier.

• Uses all standard BURNDY®“U” dies.

• Operates on open center or closed center

hydraulic systems.

• Ergonomic handle design for better

balance and helps lessen fatigue.

• Double acting tool for hydraulic ram

advance and retraction.

• Spring back up for ram retraction if

hydraulic system shuts down.

• 5-year limited warranty.

Visual Crimp

Indicator

Ergonomically Balanced Tool

and Handle Design

Internal Ram Retraction

Backup Spring

Covered Head

Large 1.65Jaw

Opening

Activation Trigger

LPHY750CXT Covered Model Shown

Covered Body

and Handle

HBR40

HYDRAULIC BREAKER

Light and Medium Duty

Features and Benefits

• Light to Medium Duty breakers powerful

enough for most breaking applications.

• Control trigger built into handle.

• Provided with 18braided whip hoses

(order HTMA couplers separately).

• Standard tool attachment mechanism

allows use of all standard tool bits.

• No compressed air exploding into atmos-

phere spreading dirt, dust and noise.

• Hydraulic cushioning of return stroke

reduces operator shock and fatigue.

• Hand grips at comfortable working height.

• Hydraulic operation provides continuous

lubrication of all moving parts.

• 5-year limited warranty.

SPECIFICATIONS

Flow: 4-7 GPM (15-27 LPM)

Optimum Flow: 4 GPM (15 LPM)

Pressure: 1200-2000 psi

(85-140 BAR)

Max. Back Pressure:

150 psi (11 BAR)

Weight: 40-48 lbs.

Length: 25

Tool Steel Capacity:

14-1/4

Performance: (1500 BPM) 45-55 lb.

class breakers

Whip Hoses: 18with 3/8NPT

fittings

HBR66

HYDRAULIC BREAKER

Medium and Heavy Duty

Features and Benefits

• Medium to Heavy Duty breakers suitable

for extended periods of operation.

• Control trigger built into handle.

• Provided with 18braided whip hoses

(order HTMA couplers separately).

• Standard tool attachment mechanism

allows use of all standard tool bits.

• No compressed air exploding into atmos-

phere spreading dirt, dust and noise.

• Hydraulic cushioning of return stroke

reduces operator shock and fatigue.

• Hand grips at comfortable working height.

• Hydraulic operation provides continuous

lubrication of all moving parts.

• HBR67HF capable of handling 7-10 GPM.

• 5-year limited warranty.

SPECIFICATIONS

Flow: 4-7 GPM (15-27 LPM)

Optimum Flow: 4 GPM (15 LPM)

Pressure: 1200-2000 psi

(85-140 BAR)

Max. Back Pressure:

150 psi (11 BAR)

Weight: 50-67 lbs.

Length: 27to 35

Tool Steel Capacity:

1-1/46

Performance: 60-80 lb. class series

Whip Hoses: 18with 3/8NPT

fittings

N-78

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Low Pressure Hydraulic

HTP3, HP3

3SUBMERSIBLE PUMPS

The HP3 and HTP3 hydraulic submersible

pumps are designed to reliably pump large

volumes of liquids and solids (per specifica-

tions). HP and HTP models are durable and

offer a very high performance-to-weight ratio.

These pumps are self-lubricating, utilizing the

hydraulic fluid in a closed loop to ensure

consistent, reliable lubrication. The units can

be run dry as they do not require water for

cooling purposes whether submersed or not.

The high output and compact nature of these

pumps make them ideal for pumping out

vaults, trenches, ditches, ponds, tanks,

pools, etc. in a multitude of industries includ-

ing agriculture, construction, mining, utilities,

public works, departments of transportation,

and more.

3Submersible Pump

HP3

Features and Benefits

• Totally submersible

• Pumps solids without blockage or damage

• Self lubricating design

• Cast aluminum pump body

• Double-sealed hydraulic motor shaft pro-

tects hydraulic source from water

• Thumb screw secured lid so cover is easy

to remove without special tools

• Provided with whip hoses

• High impact, abrasion resistant liner

• 5-year limited warranty

SPECIFICATIONS

HP3

Flow: 7-10 GPM

(27-38 LPM)

Pressure: 1000-2000 PSI

(70-140 BAR)

Weight: 36 lbs. (16.34 kg)

Pump capacity: 750 GPM (2800 LPM)

Operation: Open/Closed center

Discharge size: 3outlet

(3Male Cam-Lock)

Maximum lift: 50 ft. (21.34 m)

Motor: Gear Motor

ACCESSORIES

Cat. No. Description

HOSE325 25 ft. long hose

HOSE350 50 ft. long hose

3Trash Pump

HTP3

SPECIFICATIONS

HTP3

Flow: 7-10 GPM

(27-38 LPM)

Pressure: 1000-2000 psi

(70-140 BAR)

Max. Back Pressure:

250 psi (17 BAR)

Weight: 40 lbs. (18.16 kg)

Pump capacity: 500 GPM (1900 LPM)

Operation: Open/Closed center

Discharge size: 3outlet

(3Male Cam-Lock)

Motor: Gear Motor

Diameter: 12 in (30.5 cm)

Maximum lift: 40 ft. (18.29 m)

Ports: 1⁄214 (#8) NPT (F)

HP2HV

(HIGH VOLUME)

2SUBMERSIBLE PUMPS

Features and Benefits

• Totally submersible

• Self lubricating design

• Lightweigt cast aluminum pump body

• Built-in lifting handle/eye

• Self-priming pump

• Provided with whip hoses

• Unit can run dry without damage

• HP2HV adaptable to either 2or 2-1/2

discharge

• 5-year limited warranty

SPECIFICATIONS

Flow: 4-9 GPM

Pressure: 1000-2000 psi

(70-140 BAR)

Weight: 13 lbs.

Pump Capacity: 340 GPM

Operation: Open/Closed center

Maximum Lift: 80 GPM @ 70 ft

Motor: Gerotor Motor

ACCESSORIES

Cat. No. Description

HOSE2 Hose

N-79

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Low Pressure Hydraulic

HPTR1 SERIES

POLE TAMPERS

The HPT hydraulic pole tampers are

designed to provide trouble-free service for

compacting around poles, posts, footings

and other objects.

The pole tamper operates best on a flow rate

of 4 gal/min. Operating pressure. Force of

blow, and frequency of blow will be a func-

tion of the flow rate provided. A minimum of

1000 lb/in2operating pressure is essential in

order to obtain the maximum output per-

formance.

The unique patented valving of the HPT pole

tamper provides low maintenance, long life

and superior handling characteristics because

there is no mechanical impacting of the ram

within the tamper. The oil reverses the stroke

before bottoming out, preventing the tamper

from hammering itself when running free

between compaction strokes.

These features provide unexcelled com-

paction while virtually eliminating kick-back

to the operator’s hand.

Tamper shoes sold separately.

Pole Tamper With On/Off Valve Pole Tamper With No On/Off Valve

SPECIFICATIONS

Flow: 4-10 GPM

(15-38 LPM)

Pressure: 1000–2000 PSI

(70–140 BAR)

Max. Back Pressure:

250 psi (17 BAR)

Operation: Open/Closed center

Stroke Amplitude: 15⁄8in.

Stroke Frequency: 1375 per minute

Tool Ports: #6 SAE O-Ring (F)

Features and Benefits

• Available with or without On/Off control

valve

• Patented valving prevents impacting of the

ram within the tamper

• Stroke amplitude of 15⁄8



• Stroke frequency of 1375 blows/min. is

ideal for compacting around poles, posts,

footings, and other objects

• Interchangeable heavy duty tamper shoes

allows for flexibility

• 5-year limited warranty

With On/Off Valve No On/Off Valve

Catalog Overall Weight Catalog Overall Weight

Number Length (Approx.) Number Length (Approx.)

6029 lbs 5926 lbs.

HPT-60-R1 (152 cm) (13 kg) HPT-59-R1 (150 cm) (12 kg)

7230 lbs 7128 lbs.

HPT-72-R1 (183 cm) (14 kg) HPT-71-R1 (180 cm) (13 kg)

8432 lbs 8331 lbs.

HPT-84-R1 (213 cm) (15 kg) HPT-83-R1 (211 cm) (14 kg)

9634 lbs

HPT-96-R1 (244 cm) (15.4 kg) ———

ACCESSORIES

Tamper shoes must be ordered separately

Cat # TS-KD: Kidney shoe, 38

(7.6 20.3 cm)

Cat # TS-RD: Round show, 6dia.

(15.2 cm dia.)

Cat # TS-SQ: Square shoe, 88

(20.3 20.3 cm)

Whip Hoses must be ordered separately.

Cat # LPHTWHP-BCS66606-18 (Incl. set of

[2] hoses) Stk # 002045

Square Shoe Round Shoe

Kidney Shoe

N-80

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Low Pressure Hydraulic

HHS Series

HAND CHAIN SAWS

The lightweight Hydraulic Hand-held Chain

Saw was designed for the ease of hand ling,

balance and dependability. A Gerotor motor

provides the hand-held chain saw with a high

level of torque and horsepower for long and

trouble-free operation. The handle remains

cooler because no hydraulic fluid flows

through the grip. An automatic chain oiler is

another feature of the saw. In addition, the

guide bar contains a nose sprocket for

improved cutting performance and reduced

wear of the guide bar. The saws are furnished

with a .325 pitch anti-kick back chain. The

dual spool trigger design enables operation

of the tool on both open-center and closed-

center systems.

Features and Benefits

• Gerotor type motor has lifetime warranty.

• Supplied with .325pitch anti-kickback

chain for maximum safety.

• Dual action spool quickly and easily

changes from Open to Closed center

operation.

• Automatic, adjustable chain oiler enables

longer running time without damage to

chain/bar due to lack of lubrication.

• Low RPM and high torque––minimizes

saw kickback.

• Choice of 11, 13, 16or 20bars.

• 5-year limited warranty.

Catalog Overall Bar Cutting Weight

Number Length Length Capacity (Approx.)

HHS-O/C-B11 2113-1/2117-1/4 lbs.

HHS-O/C-B13 2415-1/2137-1/2 lbs.

HHS-O/C-B16 2718-1/2168 lbs.

HHS-O/C-B20 3022-1/2208-1/2 lbs.

HPS Series

POLE CHAIN SAWS

The HPS hydraulic pole saws are designed

for safety, convenience and function. The

fiberglass extension provides lightweight

strength reducing operator fatigue. The trig-

ger guard helps to prevent accidental motor

start. The high speed, high performance

Gerotor motor enables these pole saws to

tackle the toughest of pruning or clearing

jobs. Pole circular saw models incorporate a

nose and blade guard for stability and fewer

chips thrown towards the operator. Pole

chain saw models have a disk next to the

sprocket to lessen the danger of a poorly

adjusted chain from coming off the sprocket.

In addition, the guide bar contains a self-

lubricating oiling system to help reduce wear

and increase performance. Non-conducting

fiberglass poles tested to meet OSHA

regulation 1910.269.

SPECIFICATIONS

HHS & HPS

Flow: 5-8 GPM

(19-30 LPM)

Pressure: 1000-2000 psi

(70-140 BAR)

Operation: Open/Closed center

Motor: Gerotor

Chain:

.325pitch anti-kickback

Tool Ports: #6 SAE O-Ring (F)

Max. Back Pressure:

250 psi (17 BAR)

Catalog Overall Handle Bar Cutting Weight

Number Length Length Length Capacity (Approx.)

HPS-O/C-4-B11 73(61)4813-1/2118-3/4 lbs.

HPS-O/C-4-B13 76(64)4815-1/2139 lbs.

HPS-O/C-5-B11 85(71)6013-1/2119-1/4 lbs.

HPS-O/C-5-B13 88(74)6015-1/2139-1/2 lbs.

Features and Benefits

• Gerotor motor has lifetime warranty.

• Dual action spool quickly and easily

changes from Open to Closed center

operation.

• Automatic, adjustable chain oiler enables

longer running time without damage to

chain/bar due to lack of lubrication.

• .325pitch anti-kick back chain supplied

standard.

• Low RPM and high torque––minimize saw

kickback.

• Choice of 11or 13bars.

• 5-year limited warranty.

N-81

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Low Pressure Hydraulic

SPECIFICATIONS

HPP18

Output/Flow:

1 @ 2,000 PSI @ 1–10

GPM

(138 Bar @ 0-38 LPM)

Dry Weight: 233 lbs. (105.6 kg)

Length: 35(88.9 cm)

Width: 29(73.6 cm)

Height: 32(81.2 cm)

Motor: 18 Hp @ 3500 RPM

HPP18-2

Output/Flow

2 @ 2,000 PSI @ 5 GPM

or 1 @ 2,000 PSI @ 10

GPM

Dry Weight: 233 lbs. (105.6 kg)

Length: 35(88.9 cm)

Width: 29(73.6 cm)

Height: 32(81.2 cm)

Motor: 18 Hp @ 3500 RPM

HPP18, HPP18-2

HYDRAULIC POWER PACK

Cat # HPP18 (Single Circuit)

Cat # HPP18-2 (Dual Circuit)

The HPP18-2 Hydraulic Power Pack is

designed to provide hydraulic flow and pres-

sure for operation of HTMA Type I and Type II

hydraulic tools. The power pack is equipped

with an 18 HP gas engine. The power packs

are all equipped with air-to-oil coolers with

suction fan mounted to the power shaft on

the engine. The fuel and hydraulic systems

are self-contained with the required reservoir,

filtration and level indicators.

The hydraulic system consists of a hydraulic

system fluid reservoir; filter assembly, single

(HPP18) or tandem pump (HPP18-2), and a

wide variety of flow controls. The filter

element is a “spin on” type element for easy

replacement. The filter housing has a pres-

sure bypass valve to divert fluid directly to

the tank in the event of a restricted filter. Only

the hydraulic pumps are called out in the

parts section of this manual. Pressure hoses

from the pumps are connected directly to a

control module, which contains a relief valve,

a flow control valve, and pressure and return

ports. 5 gallon hydraulic reservoir for cooler

oil operation.

Features and Benefits

• Briggs & Stratton 18 HP VANGUARD gas

engine (twin OHV cylinders.)

• Integral oil cooling system with fully

shrouded fan and changeable oil filter.

• Fold away locking handle for easy job site

portability.

• Electronic ignition with key start, 12 Volt

battery.

• Features manual choke and an adjustable

throttle mechanism with lock/adjustment.

• Variable GPM output valve provides fluid

flow from 1-10 GPM @ 2,000 psi (HPP18

only).

• HPP18-2 is a dual circuit unit: (1) 10 GPM

or (2) 5 GPM.

• HPP18-2 has the ability to operate two (2)

5 GPM tools simultaneously or one (1) tool

up to 10 GPM.

SPECIFICATIONS

Specifications Description

Engine:

Honda 5.5 Hp recoil start

Operating Pressure:

1450 psi

Flow: 5.4 GPM

Dry Weight: 83 lbs.

Fuel Tank Capacity:

1 gallon

Hyd. Oil Capacity:

1.25 gallons

Length: 20

Width: 17

Height: 18

HPP5

HYDRAULIC POWER PACK

Features and Benefits

• Honda 5.5 HP engine with recoil start for

reliability, ease of use and minimal mainte-

nance.

• Lightweight and compact, weighing only

83 lbs. Easily transported and can be

picked up by one person.

• Air blast oil cooler/radiator system with

thermostatic control. Prevents overheating

of the hydraulic oil.

• Built with a robust stainless steel frame

and wheel kit. Provides outstanding pro-

tection during use and transport.

• Operating controls are basic and easy to

use.

N-82

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Low Pressure Hydraulic

LPHT ACCESSORIES

This is a generic sample of the more than

200 accessory items available. If you do not

Catalog Number Description

LPHT3CHISEL11418 3Chisel, 1-1/4hex, 18Long

LPHTASPHALTCUT118 Asphalt Cutter, 1-1/8hex

LPHTCLAYSPADE118 Clay Spade, 1-1/8hex

LPHTGRDVR11458 Ground Rod Driver, 1-1/4hex, 5/8Rod

LPHTGRDVR11858 Ground Rod Driver, 1-1/8hex, 5/8Rod

LPHTMOILPT118 Moil Point, 1hex, 18Long

LPHTMOILPT11814 Moil Point, 1-1/8hex, 14Long

LPHTNARCHISEL11814 Narrow Chisel, 1-1/8hex, 14Long

LPHTADPMM71612 7/16Quick Chuck Adaptor 1/2Square

HIW71612TGKIT Trigger Guard for HIW-716, HIW-12

LPHTADPMMOP66 ADP Male/Male SAE #6, 3/8 NPT (2 required per tool)

Auger Bits (call for many additional options)

LPHTBIT111618D 11/1618Long 7/16 QC; Dominator

LPHTBIT111624D 11/1624Long 7/16 QC; Dominator

LPHTBIT131618D 13/1618Long 7/16 QC; Dominator

LPHTBIT131624D 13/1624Long 7/16 QC; Dominator

LPHTBIT151618D 15/1618Long 7/16 QC; Dominator

LPHTBIT151624D 15/1624Long 7/16 QC; Dominator

Hoses (call for many additional options) red or orange

LPHTHOSNCR666610 Hose - Insulated, 10 ft., 3/8 NPT, 3/8 NPT

LPHTHOSNCR66668 Hose - Insulated, 8 ft., 3/8 NPT, 3/8 NPT

LPHTHOSNCR66668QP Hose - Insulated, 8 ft., SAE #6, 3/8 NPT

LPHTHOSNCR666610OP Hose - Insulated, 10 ft., SAE #6, 3/8 NPT

Couplers (call for many additional options)

LPHTDRIPBODY66 Dripless Body - 3/8 Body, 3/8 NPT

LPHTDRIPBODY88 Dripless Body - 1/2 Body, 1/2 NPT

LPHTDRIPNOSE66 Dripless Nose - 3/8 Body, 3/8 NPT

LPHTDRIPNOSE88 Dripless Nose - 1/2 Body, 1/2 NPT

LPC38S 3/8, 3/8 NPT Flush Face Coupler Set - Body & Nose

LPC12S 3/8, 1/2 NPT Flush Face Coupler Set - Body & Nose

LPHTHTMADUSTCAPF HTMA Dust Cap - Body

LPHTHTMADUSTCAPM HTMA Dust Cap - Nose

Sockets

LPHTSOC121/118 Dual Socket - 1/2Drive 11-1/8

LPHTSOC121316/1516 Dual Socket - 1/2Drive 13/16& 15/16

LPHTSOC121 Socket - 1/2Drive 1

LPHTSOC121116 Socket - 1/2Drive 11/16

LPHTSOC12112 Socket - 1/2Drive 1-1/2

LPHTSOC12114 Socket - 1/2Drive 1-1/4

LPHTSOC12118 Socket - 1/2Drive 1-1/8

LPHTSOC121188PT Socket - 1/2Drive 1-1/8, 8 Point

LPHTSOC1212 Socket - 1/2Drive 1/2

LPHTSOC12128PT Socket - 1/2Drive 1/2, 8 Point

LPHTSOC121316 Socket - 1/2Drive 13/16

LPHTSOC1213168PT Socket - 1/2Drive 13/16, 8 Point

LPHTSOC12138 Socket - 1/2Drive 1-3/8

LPHTSOC1215168PT Socket - 1/2Drive 15/16, 8 Point

LPHTSOC121716 Socket - 1/2Drive 1-1/16

LPHTSOC1217168PT Socket - 1/2Drive 1-1/16, 8 Point

LPHTSOC1218PT Socket - 1/2Drive 1, 8 Point

LPHTSOC1234 Socket - 1/2Drive 3/4

LPHTSOC12348PT Socket - 1/2Drive 3/4, 8 Point

LPHTSOC1258 Socket - 1/2Drive 5/8

LPHTSOC12588PT Socket - 1/2Drive 5/8, 8 Point

LPHTSOC1278 Socket - 1/2Drive 7/8

LPHTSOC12788PT Socket - 1/2Drive 7/8, 8 Point

LPHTSOC12916 Socket - 1/2Drive 9/16

HIW12SOCSET Socket Set - 1/2Drive DP IMP 6 Point

see what you are looking for, call us at

BURNDY®and we will get it for you:

1-800-346-4175.

N-83

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Low Pressure Hydraulic

BKOM50125

KNOCKOUT SET

For 1/2– 1-1/4Conduit Size

The BURNDY®Knockout Set is designed to

punch holes for 1/2– 1-1/4conduit in distri-

bution boxes, electrical panels and troughs.

The Knockout Set is provided with a 1-year

limited warranty.

BKOM50125 SPECIFICATIONS

Description Weight

1/2– 1-1/43 lbs.

Knockout Set

Catalog Number Description Hole Weight

BKP500B 1/2Punch 7/8.4 lb.

BKD500B 1/2Die 7/81 lb.

BKP750B 3/4Punch 1-3/32.4 lb.

BKD750B 3/4Die 1-3/321 lb.

BKP1000B 1Punch 1-11/321 lb.

BKD1000B 1Die 1-11/321 lb.

BKP1250B 1-1/4Punch 1-11/162 lb.

BKD1250B 1-1/4Die 1-11/162 lb.

BKSB50B 1/2Bearing & Drive Screw 1 lb.

BKS752B 3/4– 2Bearing & Drive Screw 1 lb.

BK88004 Storage Case 1.5 lb.

SET INCLUDES

Features and Benefits

• Four-point design allows slug to drop

automatically without splitting.

• Punches up to 10-gauge mild steel.

• Set includes the four most popular sizes

of punches and dies packed in a sturdy

storage case.

• 1-year limited warranty.

ACCESSORIES

Components for kit listed above can be

purchased separately.

N-84

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Knockouts—Mechanical and Ratchet

BKOM152

KNOCKOUT SET

For 1-1/2– 2Conduit Size

The BURNDY®Knockout Set is designed to

punch holes for 1-1/2– 2conduit in distribu-

tion boxes, electrical panels and troughs.

The Knockout Set is provided with a 1-year

limited warranty.

BKOM152 SPECIFICATIONS

Description Weight

1-1/2– 2Knockout Set 4 lbs.

Catalog Number Description Hole Weight

BKP1500B 1-1/2Punch 1-15/162 lb.

BKD1500B 1-1/2Die 1-15/162 lb.

BKP2000B 2Punch 2-3/82 lb.

BKD2000B 2Die 2-3/82 lb.

BKS752B 3/4– 2Bearing & Drive Screw — 1 lb.

BK88001 Storage Case — 1.5 lb.

Features and Benefits

• Four-point design allows slug to drop

automatically without splitting.

• Punches up to 10-gauge mild steel.

• Durable storage case.

• 1-year limited warranty.

SET INCLUDES

ACCESSORIES

Components for kit listed above can be

purchased separately.

N-85

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Knockouts—Mechanical and Ratchet

BKOH2540

ASSORTED KNOCKOUT KIT

For 2-1/2– 4Conduit Size

The BURNDY®Assorted Knockout Kit is

designed to punch holes for 2-1/2– 4con-

duit in distribution boxes, electrical panels

and troughs.

The Knockout Kit is provided with a 1-year

limited warranty.

BKOH2540 SPECIFICATIONS

Description Weight

2-1/2– 4Knockout Kit 22 lbs.

Catalog Number Description Hole Weight

BKP2500 2-1/2Punch 2-7/83 lb.

BKD2500 2-1/2Die 2-7/83 lb.

BKP3000 3Punch 3-1/24 lb.

BKD3000 3Die 3-1/24 lb.

BKP3500 3-1/2Punch 44 lb.

BKD3500 3-1/2Die 44 lb.

BKP4000 4Punch 4-1/24 lb.

BKD4000 4Die 4-1/24 lb.

BK88008 Metal Storage Case — 5 lb.

Features and Benefits

• Expand capability of 1/2– 2sets.

• Four-point design allows slug to drop

automatically without splitting.

• Punches up to 10-gauge mild steel.

• Packed in metal storage case.

• 1-year limited warranty.

SET INCLUDES

ACCESSORIES

Components for kit listed above can be

purchased separately.

N-86

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Knockouts—Mechanical and Ratchet

BKOW520

KNOCKOUT SET WITH

RATCHET WRENCH

For 1/2– 2Conduit

The BURNDY®Knockout Set with Ratchet

Wrench is designed to punch holes for 1/2–

2conduit in distribution boxes, electrical

panels and troughs.

The Knockout Set with Ratchet Wrench is

provided with a 1-year limited warranty.

BKOW520 SPECIFICATIONS

Description Weight

1/2– 2Knockout 12 lbs.

Set with Ratchet

Wrench (BKW52)

Catalog Number Description Hole Weight

BKP500B 1/2Punch 7/8.4 lb.

BKD500B 1/2Die 7/81 lb.

BKP750B 3/4Punch 1-3/32.4 lb.

BKD750B 3/4Die 1-3/321 lb.

BKP1000B 1Punch 1-11/321 lb.

BKD1000B 1Die 1-11/321 lb.

BKP1250B 1-1/4Punch 1-11/162 lb.

BKD1250B 1-1/4Die 1-11/162 lb.

BKP1500B 1-1/2Punch 1-15/162 lb.

BKD1500B 1-1/2Die 1-15/162 lb.

BKP2000B 2Punch 2-3/82 lb.

BKD2000B 2Die 2-3/82 lb.

BKW52 Hand Ratchet Wrench — 1 lb.

BKSB50B 1/2Bearing & Drive Screw — 1 lb.

BKS752B 3/4– 2Bearing & Drive Screw — 1 lb.

BK88007 Storage Case — 1.5 lb.

Features and Benefits

• Four-point design allows slug to drop

automatically without splitting.

• Punches up to 10-gauge mild steel.

• Set includes ratchet wrench, six sizes of

punches and dies, and two drive screws;

all packaged in a rugged storage case.

• 1-year limited warranty.

SET INCLUDES

ACCESSORIES

Components for the kit listed above can be

purchased separately.

N-87

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Knockouts—Mechanical and Ratchet

BKOR520

QUICK HAND RATCHET

KNOCKOUT SET

For 1/2– 2Conduit

The BURNDY®Hand Ratchet Knockout Set

is designed to punch holes for 1/2– 2con-

duit in distribution boxes, electrical panels

and troughs.

The Hand Ratchet Knockout Set is provided

with a 1-year limited warranty.

BKOR520 SPECIFICATIONS

Description Weight

1/2– 2Quick 16 lbs.

Hand Ratchet

Knockout Set

Catalog Number Description Hole Weight

BKP500B 1/2Punch 7/8.4 lb.

BKD500B 1/2Die 7/81 lb.

BKP750B 3/4Punch 1-3/32.4 lb.

BKD750B 3/4Die 1-3/321 lb.

BKP1000B 1Punch 1-11/321 lb.

BKD1000B 1Die 1-11/321 lb.

BKP1250B 1-1/4Punch 1-11/162 lb.

BKD1250B 1-1/4Die 1-11/162 lb.

BKP1500B 1-1/2Punch 1-15/162 lb.

BKD1500B 1-1/2Die 1-15/162 lb.

BKP2000B 2Punch 2-3/82 lb.

BKD2000B 2Die 2-3/82 lb.

BKOR14 Ratchet — 12 lb.

BKOR50 1/2Screw Adapter — .4 lb.

BKOR75125 3/4– 1-1/4Screw Adapter — 1 lb.

BKOR152 1-1/2– 2Screw Adapter — 1 lb.

BK88020 Metal Storage Case — 4 lb.

Features and Benefits

• Four-point design allows slug to drop

automatically without splitting.

• Smooth operating ratchet handles up to

10-gauge mild steel or 12-gauge stainless

steel.

• 1-year limited warranty.

SET INCLUDES

ACCESSORIES

Components for kit listed above can be

purchased separately.

N-88

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Knockouts—Mechanical and Ratchet

BKOS5290

SELF-CONTAINED

HYDRAULIC 360°

KNOCKOUT SET

For 1/2– 2Conduit

The BURNDY®Self-Contained 360° Knockout

Set is designed to punch holes for 1/2– 2

conduit in distribution boxes, electrical panels

and troughs.

The self-contained 360° Knockout Set is

provided with a 1-year limited warranty.

BKOS5290 SPECIFICATIONS

Description Weight

1/2– 2Self-Contained 7-1/2 lbs.

Hydraulic Knockout Set

— head swivels 360°

Catalog Number Description Hole Weight

BKP500B 1/2Punch 7/8.4 lb.

BKD500B 1/2Die 7/81 lb.

BKP750B 3/4Punch 1-3/32.4 lb.

BKD750B 3/4Die 1-3/321 lb.

BKP1000B 1Punch 1-11/321 lb.

BKD1000B 1Die 1-11/321 lb.

BKP1250B 1-1/4Punch 1-11/162 lb.

BKD1250B 1-1/4Die 1-11/162 lb.

BKP1500B 1-1/2Punch 1-15/162 lb.

BKD1500B 1-1/2Die 1-15/162 lb.

BKP2000B 2Punch 2-3/82 lb.

BKD2000B 2Die 2-3/82 lb.

BKLP6 Hydraulic Driver — 10 lb.

BKPR7520 Drawstud — 1 lb.

BKPS50 Drawstud — .2 lb.

BKSA50 Drawstud Adapter — .3 lb.

Features and Benefits

• Right-angle head swivels 360° for flexible

punching in tight work spaces.

• Punches up to 2-1/2conduit sizes, up to

10-gauge mild steel or 12-gauge stainless

steel.

• No cumbersome “spacers” required.

• Compact, lightweight size: 7-1/2 pounds

and 13in length.

• Operating pressure rated at 10,000 psi.

• Set includes the most popular drawstuds,

punches, and dies for punching holes for

1/2to 2conduit; all packed in a sturdy

storage case.

• 1-year limited warranty.

SET INCLUDES

ACCESSORIES

Components for the kit listed above can be

purchased separately.

BKLP6K1 Seal Repair Kit

N-89

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Knockouts—Hydraulic

BKOS520

SELF-CONTAINED

HYDRAULIC KNOCKOUT SET

For 1/2– 2Conduit

The BURNDY®Self-Contained Hydraulic

Knockout Set is designed to punch holes for

1/2– 2conduit in distribution boxes, electri-

cal panels and troughs.

The Self-Contained Hydraulic Knockout Set

is provided with a 1-year limited warranty.

Optional 2-1/2and 3punch and die available.

BKOS520 SPECIFICATIONS

Description Weight

1/2– 2Self-Contained 14 lbs.

Hydraulic Set

Catalog Number Description Hole Weight

BKP500B 1/2Punch 7/8.4 lb.

BKD500B 1/2Die 7/81 lb.

BKP750B 3/4Punch 1-3/32.4 lb.

BKD750B 3/4Die 1-3/321 lb.

BKP1000B 1Punch 1-11/321 lb.

BKD1000B 1Die 1-11/321 lb.

BKP1250B 1-1/4Punch 1-11/162 lb.

BKD1250B 1-1/4Die 1-11/162 lb.

BKP1500B 1-1/2Punch 1-15/162 lb.

BKD1500B 1-1/2Die 1-15/162 lb.

BKP2000B 2Punch 2-3/82 lb.

BKD2000B 2Die 2-3/82 lb.

BKLP2 Hydraulic Driver — 10 lb.

BKPR7520 Drawstud — 1 lb.

BKPS50 Drawstud — .2 lb.

BKSA50 Drawstud Adapter — .3 lb.

BK88020 Metal Storage Case — 4.1 lb.

Features and Benefits

• Hydraulic driver punches up to 10-gauge

mild steel or 12-gauge stainless steel.

• Four-point design allows slug to drop

automatically without splitting.

• Lightweight and easy to use.

• Hydraulic driver operates in any position.

• 1-year limited warranty.

SET INCLUDES

Catalog Number Description Hole Weight

BKP2500 2-1/2Punch 2-7/83 lb.

BKD2500 2-1/2Die 2-7/83 lb.

BKP3000 3Punch 3-1/24 lb.

BKD3000 3Die 3-1/24 lb.

BKLP2K1 Seal Repair Kit — —

ACCESSORIES

Components for the kit listed above can be purchased separately. Additional accessories,

not included in kit, are listed below.

N-90

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Knockouts—Hydraulic

BKOH520A

HYDRAULIC KNOCKOUT SET

For 1/2– 2Conduit

The BURNDY®Hydraulic Knockout Set is

designed to punch holes for 1/2– 2conduit

in distribution boxes, electrical panels and

troughs. Provided with hand pump.

The Hydraulic Knockout Set is provided with

a 1-year limited warranty.

BKOH520A SPECIFICATIONS

Description Weight

1/2– 2Hydraulic 31 lb.

Knockout Set with

BPH20 Hand Pump

Catalog Number Description Hole Weight

BKP500B 1/2Punch 7/8.4 lb.

BKD500B 1/2Die 7/81 lb.

BKP750B 3/4Punch 1-3/32.4 lb.

BKD750B 3/4Die 1-3/321 lb.

BKP1000B 1Punch 1-11/321 lb.

BKD1000B 1Die 1-11/321 lb.

BKP1250B 1-1/4Punch 1-11/162 lb.

BKD1250B 1-1/4Die 1-11/162 lb.

BKP1500B 1-1/2Punch 1-15⁄162 lb.

BKD1500B 1-1/2Die 1-15⁄162 lb.

BKP2000B 2Punch 2-3/82 lb.

BKD2000B 2Die 2-3/82 lb.

BPH20 Hand Pump — 2 speed — 5 lb.

BKPR7540 Drawstud for 3/4– 4Punches & Dies — 2.5 lb.

BKPS50* Stainless Steel Drawstud, 3/8dia. — .2 lb.

BKC3540** Converter — .4 lb.

BCH1211 12-ton Hydraulic Cylinder — 6 lb.

BH864 6Rubber Hose Coupler — 2 lb.

BCM5 Metal Case — 11 lb.

BKOH520A SET INCLUDES

* Must be used with 1/2punch and die.

** Must be used with 3-1/2– 4punch and die.

Features and Benefits

• Four-point design allows slug to drop

automatically without splitting.

• Punches up to 10-gauge mild steel or

12-gauge stainless steel.

• Hand-powered hydraulic pump.

• Assortment of punches, dies and

accessories.

• Includes metal storage case

(11-1/8x 18-3/4x 6-1/4).

• Competitors’ punches and dies are

interchangeable.

• 1-year limited warranty.

ACCESSORIES

Components for kit listed above can be

purchased separately.

N-91

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Knockouts—Hydraulic

BKOH540A

HYDRAULIC KNOCKOUT SET

For 1/2– 4Conduit

The BURNDY®Hydraulic Knockout Set is

designed to punch holes for 1/2– 4conduit

in distribution boxes, electrical panels and

troughs. Provided with hand pump.

The Hydraulic Knockout Set is provided with

a 1-year limited warranty.

BKOH540A SPECIFICATIONS

Description Weight

1/2– 4Hydraulic 50 lb.

Knockout Set with

BPH20 Hand Pump

Catalog Number Description Hole Weight

BKP500B 1/2Punch 7/8.4 lb.

BKD500B 1/2Die 7/81 lb.

BKP750B 3/4Punch 1-3/32.4 lb.

BKD750B 3/4Die 1-3/321 lb.

BKP1000B 1Punch 1-11/321 lb.

BKD1000B 1Die 1-11/321 lb.

BKP1250B 1-1/4Punch 1-11/162 lb.

BKD1250B 1-1/4Die 1-11/162 lb.

BKP1500B 1-1/2Punch 1-15/162 lb.

BKD1500B 1-1/2Die 1-15/162 lb.

BKP2000B 2Punch 2-3/82 lb.

BKD2000B 2Die 2-3/82 lb.

BKP2500 2-1/2Punch 2-7/83 lb.

BKD2500 2-1/2Die 2-7/83 lb.

BKP3000 3Punch 3-1/24 lb.

BKD3000 3Die 3-1/24 lb.

BKP3500 3-1/2Punch 44 lb.

BKD3500 3-1/2Die 44 lb.

BKP4000 4Punch 4-1/24 lb.

BKD4000 4Die 4-1/24 lb.

BPH20 Hand Pump — 2 speed — 5 lb.

BKPR7540 Drawstud for 3/4– 4Punches & Dies — 2.5 lb.

BKPS50* Stainless Steel Drawstud, 3/4dia. — .2 lb.

BKC3540** Converter — .4 lb.

BCH1211 12-ton Hydraulic Cylinder — 6 lb.

BH864 6Rubber Hose Coupler — 2 lb.

BCM5 Metal Case — 11 lb.

Features and Benefits

• Four-point design allows slug to drop

automatically without splitting.

• Punches up to 10-gauge mild steel or

12-gauge stainless steel.

• Hand–powered hydraulic pump.

• Assortment of punches, dies and

accessories.

• Includes metal storage case

(11-1/8x 18-3/4x 6-1/4).

• Competitors’ punches and dies are

interchangeable.

• 1-year limited warranty.

BKOH540A SET INCLUDES

* Must be used with 1/2” punch and die.

** Must be used with 3-1/2” – 4” punch and die.

ACCESSORIES

Components for kit listed above can be

purchased separately.

N-92

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Knockouts—Hydraulic

BKOF520

HYDRAULIC KNOCKOUT SET

For 1/2– 2Conduit

The BURNDY®Hydraulic Knockout Set is

designed to punch holes for 1/2– 2conduit

in distribution boxes, electrical panels and

troughs. Provided with foot pump.

The Hydraulic Knockout Set is provided with

a 1-year limited warranty.

BKOF520 SPECIFICATIONS

Description Weight

1/2– 2Hydraulic 31 lb.

Knockout Set with

BPF20 Foot Pump

Catalog Number Description Hole Weight

BKP500B 1/2Punch 7/8.4 lb.

BKD500B 1/2Die 7/81 lb.

BKP750B 3/4Punch 1-3/32.4 lb.

BKD750B 3/4Die 1-3/321 lb.

BKP1000B 1Punch 1-11/321 lb.

BKD1000B 1Die 1-11/321 lb.

BKP1250B 1-1/4Punch 1-11/162 lb.

BKD1250B 1-1/4Die 1-11/162 lb.

BKP1500B 1-1/2Punch 1-15⁄162 lb.

BKD1500B 1-1/2Die 1-15⁄162 lb.

BKP2000B 2Punch 2-3/82 lb.

BKD2000B 2Die 2-3/82 lb.

BPF20 Foot Pump — 2 speed — 5 lb.

BKPR7540 Drawstud for 3/4– 4Punches & Dies — 2.5 lb.

BKPS50* Stainless Steel Drawstud, 3/8dia. — .2 lb.

BKC3540** Converter — .4 lb.

BCH1211 12-ton Hydraulic Cylinder — 6 lb.

BH864 6Rubber Hose Coupler — 2 lb.

BCM5 Metal Case — 11 lb.

BKOF520 SET INCLUDES

* Must be used with 1/2punch and die.

** Must be used with 3-1/2– 4punch and die.

Features and Benefits

• Four-point design allows slug to drop

automatically without splitting.

• Punches up to 10-gauge mild steel or

12-gauge stainless steel.

• Foot-powered hydraulic pump.

• Assortment of punches, dies and

accessories.

• Includes metal storage case

(11-1/8x 18-3/4x 6-1/4).

• Competitors’ punches and dies are

interchangeable.

• 1-year limited warranty.

ACCESSORIES

Components for kit listed above can be

purchased separately.

N-93

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Knockouts—Hydraulic

BKOF540

HYDRAULIC KNOCKOUT SET

For 1/2– 4Conduit

The BURNDY®Hydraulic Knockout Set is

designed to punch holes for 1/2– 4conduit

in distribution boxes, electrical panels and

troughs. Provided with foot pump.

The Hydraulic Knockout Set is provided with

a 1-year limited warranty.

BKOH540A SPECIFICATIONS

Description Weight

1/2– 4Hydraulic 50 lb.

Knockout Set with

BPF20 Foot Pump

Catalog Number Description Hole Weight

BKP500B 1/2Punch 7/8.4 lb.

BKD500B 1/2Die 7/81 lb.

BKP750B 3/4Punch 1-3/32.4 lb.

BKD750B 3/4Die 1-3/321 lb.

BKP1000B 1Punch 1-11/321 lb.

BKD1000B 1Die 1-11/321 lb.

BKP1250B 1-1/4Punch 1-11/162 lb.

BKD1250B 1-1/4Die 1-11/162 lb.

BKP1500B 1-1/2Punch 1-15/162 lb.

BKD1500B 1-1/2Die 1-15/162 lb.

BKP2000B 2Punch 2-3/82 lb.

BKD2000B 2Die 2-3/82 lb.

BKP2500 2-1/2Punch 2-7/83 lb.

BKD2500 2-1/2Die 2-7/83 lb.

BKP3000 3Punch 3-1/24 lb.

BKD3000 3Die 3-1/24 lb.

BKP3500 3-1/2Punch 44 lb.

BKD3500 3-1/2Die 44 lb.

BKP4000 4Punch 4-1/24 lb.

BKD4000 4Die 4-1/24 lb.

BPF20 Foot Pump — 2 speed — 5 lb.

BKPR7540 Drawstud for 3/4– 4Punches & Dies — 2.5 lb.

BKPS50* Stainless Steel Drawstud, 3/4dia. — .2 lb.

BKC3540** Converter — .4 lb.

BCH1211 12-ton Hydraulic Cylinder — 6 lb.

BH864 6Rubber Hose Coupler — 2 lb.

BCM5 Metal Case — 11 lb.

Features and Benefits

• Four-point design allows slug to drop

automatically without splitting.

• Punches up to 10-gauge mild steel or

12-gauge stainless steel.

• Foot–powered hydraulic pump.

• Assortment of punches, dies and

accessories.

• Includes metal storage case

(11-1/8x 18-3/4x 6-1/4).

• Competitors’ punches and dies are

interchangeable.

• 1-year limited warranty.

BKOH540A SET INCLUDES

* Must be used with 1/2” punch and die.

** Must be used with 3-1/2” – 4” punch and die.

ACCESSORIES

Components for kit listed above can be

purchased separately.

N-94

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Knockouts—Hydraulic

B12E, B34E12R,

B1E34R

CONDUIT HAND BENDERS

The BURNDY®Aluminum Hand Bender is

designed to bend EMT and Rigid conduit.

The size range is 1/2- 1EMT.

The conduit hand bender is provided with a

5-year limited warranty.

Features and Benefits

• All models include embossment with sight

lines for 10º, 22º, 30º, 45º, 60º and 90º.

• Industry standard markings — 30º bend

when handle is straight up.

• The non-slip foot pedal is contoured

allowing more foot room.

•3/4and 1bender heads have levels

which makes aligning easy.

• Designed with a channel to bend conduit

back if you have an over-bend.

• 5-year limited warranty.

Bender Part Number Description Weight

B12E 1/2EMT (bender head only) .90 lbs

B34E12R 3/4EMT – 1/2RIGID (bender head only) 1.80 lbs

B1E34R 1EMT – 3/4RIGID (bender head only) 3.55 lbs

Handle Part Number Description Weight

H12E Handle for 1/2bender 3.65 lbs

H34E12R Handle for 3/4bender 3.65 lbs

H1E34R Handle for 1bender 5.45 lbs

Assembly (Bender & Handle) Description Weight

BHA12E 1/2EMT bender with handle 4.55 lbs

BHA34E12R 3/4EMT – 1/2RIGID bender with handle 5.45 lbs

BHA1E34R 1EMT – 3/4RIGID bender with handle 9 lbs

B12E B1E34R

B34E12R

Handles

N-95

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Benders—Hand Benders

BEB122

ELECTRIC CONDUIT BENDER

For 1/2- 2Conduit and Pipe

The BURNDY®BEB122 electric conduit ben-

der is designed to bend 1/2- 2rigid conduit,

IMC, EMT and 2” PVC coated conduit. The

BEB122 bender assists the electrical contrac-

tor on larger jobs and will save time and labor.

The BEB122 electrical bender is provided

with a 2-year limited warranty.

Features and Benefits

• The electric bender is available for Rigid,

EMT, IMC or PVC. Bender can also be

purchased without shoes.

• Shoes and roller supports interchange with

the Gardner Bender®GB2555, Greenlee®

555 and Current Tools®77 series.

(Only exception is using the Greenlee®

four groove rigid shoe #00571. You must

use roller support #00936.)

• Reliable electrical system that offers ease

of repairs (does not contain any circuit

boards).

• Proudly “Made in the USA.”

• Maximum schedule 40 conduit.

• Will produce 180 degree bends in a single

cycle.

• Limit stop control for bend angle settings.

• Operates on 115-120VAC 60Hz.

• Built in bend angle protractor bends 90

degrees quickly and efficiently.

• 2-year limited warranty.

Part Number Description Weight

BEB122 Electric Bender Power Unit only, without shoes and roller supports 270 lbs.

BEB122RIG Electric Bender with shoes and roller supports for 1/2through 2RIGID conduit schedule 40 pipe and 1/2through 1-1/4IMC conduit 365 lbs.

BEB122EMT* Electric Bender with shoes and roller supports for 1/2through 2EMT conduit 430 lbs.

BEB122PVC* Electric Bender with shoes and roller supports for 1/2through 2PVC coated RIGID conduit 365 lbs.

122RIG Shoes and roller supports only, for bending 1/2thru 2RIGID conduit, 1/2through 1-1/4IMC conduit and 1/2through 2Schedule 40 pipe 74 lbs.

122EMT* Shoes and roller supports only, for bending 1/2through 2EMT (thinwall) 160 lbs.

122IMC* Shoes and roller supports only, for bending 1-1/2and 2IMC 127 lbs.

122PVC* Shoes and roller supports only, for bending 1/2through 240 mil PVC coated RIGID 110 lbs.

ACCESSORIES

Part Number Description Weight

BEBSHOECASE Metal storage box 36 lbs.

* Shoes and roller supports come with

BEBSHOECASE metal box.

N-96

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Benders—Electric Benders

BSC2H

The SmartCart®

2 Wheel Heavy Duty Cart

The SmartCart®is a versatile wire manage-

ment system consisting of 2 wheeled carts,

various modular wire racks for carrying

spools of wire and wall storage units to

organize and store racks with wire when not

in use. The SmartCart®wire management

system will assist the electrical contractor

with wire installations, improves wire storage,

and saves time and labor.

Heavy duty carts are rated for 600 lbs.

capacity.

The SmartCart®is provided with a 1-year lim-

ited warranty.

Features and Benefits

• Order as standard configuration or

customize to your needs with various size

racks

• Two holders provided for up to 1conduit

benders

• Built-in tray to hold fish tapes and tools

• Handles are pre-dimpled for mounting

material tool boxes (MTB and MTX)

• Cart base plate is pre-punched to

accommodate mounting of the extension

base plate with built-in wire guide

• Spools are easily changed by placing rack

on its side, removing hitch pin and shaft,

roll-out and roll-in desired new spool

• Motionless vise attached to the back of

cart for cutting 1/2, 3/4and 1conduit

Catalog

Number Description Weight

BSC2H 2-Wheel Heavy Duty without racks 37 lbs.

BSC2H5A 2-Wheel Heavy Duty with (5) R17A racks 62 lbs.

BSC2H3A2B 2-Wheel Heavy Duty with (3) R17A racks and (2) R22B racks 64 lbs.

BSC2H5B 2-Wheel Heavy Duty with (5) R22B racks 67 lbs.

BSC2H1C2DEBP 2-Wheel Heavy Duty with (1) R17C rack, (2) R25D racks and (1) EBP 86 lbs.

BSC2H2C1DEBP 2-Wheel Heavy Duty with (2) R17C racks, (1) R25D rack and (1) EBP 82 lbs.

2-Wheel Heavy Duty with (2) R17A racks

BSC2H2A1B1FEBP (1) R22B rack (1) R24F rack and (1) EBP 81 lbs.

ACCESSORIES

EBP Extension Base Plate with built-

in wire guide

MTB Material Tool Box

11L 6W 5D

MTX Material Tool Box (MTB) with

Dividers 6-Pockets:

3-5/8L 3W 3D

R17A 17wide rack for 7-1/2

diameter spools with 1/2EMT

spindles

R22B 22wide rack for 7-1/2

diameter spools with 1/2EMT

spindles

R17C *17wide rack for 12diameter

spools with 1EMT spindles

R25D *25wide rack for 12diameter

spools with 1EMT spindles

R24F *24wide rack for 2-16 diameter

reels with 1EMT spindles

BSCWS40 40Wall Wire Reel Storage

System

BSCWS80 80Wall Wire Reel Storage

System

*Note: The R17C, R25D, and R24F racks are

designed for oversized reels. The Extension Base

Plate (EBP) is required when used on The

SmartCart®.

MTX

MTB

EBP

BSCWS80

R22B

R17A R17C*R25D*R24F*

BSC2H BSC2HA1B1FEBP

N-97

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Wire Management—The SmartCart®

Shown with racks,

sold separately

BSC2L

The SmartCart®

2 Wheel Light Duty Cart

The SmartCart®is a versatile wire manage-

ment system consisting of 2 wheeled carts,

various modular wire racks for carrying

spools of wire and wall storage units to

organize and store racks with wire when not

in use. The SmartCart®wire management

system will assist the electrical contractor

with wire installations, improves wire storage,

and saves time and labor.

Light duty carts are rated for 300 lbs capacity.

The SmartCart®is provided with a 1-year lim-

ited warranty.

Features and Benefits

• Order as standard configuration or

customize to your needs with various size

racks

• Two holders provided for up to 1conduit

benders

• Built-in tray to hold fish tapes and tools

• Handles are pre-dimpled for mounting

material tool boxes (MTB and MTX)

• Cart base plate is pre-punched to

accommodate mounting of the extension

base plate with built-in wire guide

• Spools are easily changed by placing rack

on its side, removing hitch pin and shaft,

roll-out and roll-in desired new spool

• Motionless vise attached to the back of

cart for cutting 1/2, 3/4and 1conduit

ACCESSORIES

EBP Extension Base Plate with built-

in wire guide

MTB Material Tool Box

11L 6W 5D

MTX Material Tool Box (MTB) with

Dividers 6-Pockets:

3-5/8L 3W 3D

R17A 17wide rack for 7-1/2

diameter spools with 1/2EMT

spindles

R22B 22wide rack for 7-1/2

diameter spools with 1/2EMT

spindles

R17C *17wide rack for 12diameter

spools with 1EMT spindles

R25D *25wide rack for 12diameter

spools with 1EMT spindles

R24F *24wide rack for 2-16 diameter

reels with 1EMT spindles

BSCWS40 40Wall Wire Reel Storage

System

BSCWS80 80Wall Wire Reel Storage

System

*Note: The R17C, R25D, and R24F racks are

designed for oversized reels. The Extension Base

Plate (EBP) is required when used on The

SmartCart®.

Catalog

Number Description Weight

BSC2L 2-Wheel Light Duty without racks 37 lbs.

BSC2L5A 2-Wheel Light Duty with (5) R17A racks 62 lbs.

BSC2L3A2B 2-Wheel Light Duty with (3) R17A racks and (2) R22B racks 64 lbs.

BSC2L5B 2-Wheel Light Duty with (5) R22B racks 67 lbs.

BSC2L1C2DEBP 2-Wheel Light Duty with (1) R17C rack, (2) R25D racks and (1) EBP 86 lbs.

BSC2L2C1DEBP 2-Wheel Light Duty with (2) R17C racks, (1) R25D rack and (1) EBP 82 lbs.

BSC2L BSC2L3A2B

MTX

MTB

EBP

BSCWS80

R22B

R17A R17C*R25D*R24F*

N-98

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Wire Management—The SmartCart®

Shown with racks,

sold separately

BSCWS40 AND

BSCWS80

The SmartCart®

Wall Wire Reel Storage System

The BSCWS40, 40high and BSCWS80, 80

high Wall Wire Reel Storage Systems are

designed to work in a van, panel truck or

shop and handles all 2 wheel SmartCart®

racks.

Provides a time saving advantage by storing

wire on racks which can be easily moved to 2

wheel carts for transporting and wire pulling.

Sizes: 40high, 17wide, 2-3/4deep

80high, 17wide, 2-3/4deep

The SmartCart®is provided with a 1-year

limited warranty.

Modular Racks for

2 Wheel Carts

(sold separately)

R17A 17wide rack for 7-1/2

diameter spools with 1/2EMT

spindles

R22B 22wide rack for 7-1/2

diameter spools with 1/2EMT

spindles

R17C *17wide rack for 12diameter

spools with 1EMT spindles

R25D *25wide rack for 12diameter

spools with 1EMT spindles

R24F *24wide rack for 2-16 diameter

reels with 1EMT spindles

*Note: The R17C, R25D, and R24F racks are

designed for oversized reels. The Extension Base

Plate (EBP) is required when used on The

SmartCart®.

BSCWS80

BSCWS40

R22B

R17A R17C*R25D*R24F*

N-99

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Wire Management—The SmartCart®

Shown with racks,

sold separately

Shown with racks,

sold separately

BWC04EHC

BURNDY®Wire Caddies

Economy Hand Caddy

The BWC04EHC Economy Hand Caddy is

designed for 500spools of #10 AWG and

smaller. No hitch pins to lose as retaining

washers keep spools on spindles. (Can also

be mounted on the BWC24MTHTC.)

BWC06FHC

BURNDY®Wire Caddies

Folding Hand Caddy

The BWC06FHC Folding Hand Caddy is

designed for 500spools of #10 AWG and

smaller. No hitch pins to lose as retaining

washers keep spools on spindles. Caddy

folds down to 2-1/2” for compact storage.

BWC01CMC

BURNDY®Wire Caddies

Compact Medium Caddy

The BWC01CMC is designed for medium size

heavier reels. No hitch pins to lose. 3/4” solid

steel spindle under 1” tubing sleeves for easy

payout. Folds down for compact storage. (Can

also be mounted on the BWC-24MTHTC.)

BWC01CDC

BURNDY®Wire Caddies

Compact Data Caddy

The BWC01CDC Compact Data Caddy is

designed for medium size reels like Cat 5 or

even 1000NM-B mounted on a 5/8” solid

steel spindle. No hitch pins to lose and folds

down for compact storage.

Maximum Weight Capacity: 200 lbs.

Spool capacity: (8) 500spools of

#12 AWG (4) 500spools

of #10 AWG

Size: 10-1/2high, 13-1/2wide, 21

long

Weight: 4 lbs.

Maximum Weight Capacity: 120 lbs.

Spool capacity: (6) 500spools of up to

#10 AWG

Size: 10high, 18wide

Weight: 5 lbs.

Maximum Weight Capacity: 300 lbs.

Reel capacity: 24-1/2traverse,

30diameter, 250 lbs.

Size: 24high, 35spindle length

Weight: 15 lbs.

Maximum Weight Capacity: 300 lbs.

Reel capacity: 24-1/2traverse,

20diameter, 250 lbs.

Size: 16high, 28-1/2long

Weight: 9 lbs.

N-100

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Wire Management—Wire Caddies

BWC46CWD

BURNDY®Wire Caddies

Caddy Wire Dispenser

The BWC46CWD is designed for spools up to

9” diameter. No hitch pins to lose with (6) 1/2

solid steel spindles. Retaining washers keep

spools on spindles. Removable handle with

built in wire guide. (2) locking swivel casters

and (2) swivel casters.

BWC01FCMR

BURNDY®Wire Caddies

Folding Caddy Mount Reel

The BWC01FCMR Folding Caddy Mount

Reel is designed for dispensing coiled NM-B

or MC. Attaches to the BWC28FAC for porta-

bility and accepts add-on BWC01FAR for

additional coils. Caddy folds down for com-

pact storage.

BWC28FAC

BURNDY®Wire Caddies

Folding A-Frame Caddy

The BWC28FAC Folding A-Frame Caddy is

designed for 500spools of #10 AWG and

smaller. No hitch pins to lose with (8) 1/2

solid steel spindles, (2) 8 1-1/2semi-

pneumatic tires. Folds down for compact

storage and wire can be left on caddy when

folded. BWC01FCMR can be mounted for

portability.

Maximum Weight Capacity: 350 lbs.

Spool capacity: 12-1/4traverse,

9diameter (per spindle)

Size: 16-1/2high, 26wide, 16long

Weight: 19 lbs.

Maximum Weight Capacity: 100 lbs.

Capacity: (2) 250coils of NM-B;

(1) 250coil of MC

Size: 15high 18wide

Weight: 8 lbs.

Maximum Weight Capacity: 400 lbs.

Spool capacity: 18traverse,

6-3/4diameter

(per spindle)

Size: 47High, 28-1/4wide,

15-1/2deep (when folded)

Weight: 45 lbs.

N-101

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Wire Management—Wire Caddies

BWC01FSMC

BURNDY®Wire Caddies

Folding Stud Mount Caddy

The BWC01FSMC Folding Stud Mount

Caddy is designed for dispensing coiled

NM-B or MC while attached to wood studs.

Caddy offers a universal mounting device for

24or 26studs. Caddy folds down

for compact storage; accepts add-on

BWC01FAR for additional coils.

BWC01FAR

BURNDY®Wire Caddies

Folding Add-On Reel

The BWC01FAR Folding Add-On Reel is

designed for dispensing coiled NM-B or MC

while attached to BWC01FSMC or

BWC01FFMC. Caddy Folds down for com-

pact storage.

Maximum Weight Capacity: 100 lbs.

Capacity: (2) 250coils of NM-B,

(1) 250coil of MC

Size: 16high, 20-3/4(open),

5(folded) wide

Weight: 4 lbs.

BWC01FFMC

BURNDY®Wire Caddies

Folding Floor Mount Caddy

The BWC01FFMC Folding Floor Mount

Caddy is designed for dispensing coiled NM-B

or MC. Caddy folds down for compact

storage; accepts add-on reel BWC01FAR for

additional coils. (Can also be mounted on the

BWC24MTHTC.)

Can be mounted on the BWC01FFMC

(as shown) or BWC01FSMC.

Maximum Weight Capacity: 125 lbs.

Capacity: (2) 250coils of NM-B,

(1) 250coil of MC

Size: 16high, 20-3/4(open),

5(folded) wide

Weight: 6 lbs.

Maximum Weight Capacity: 125 lbs.

Capacity: (2) 250coils of NM-B,

(1) 250coil of MC

Size: 16high, 20-3/4(open),

5(folded) wide

Weight: 8 lbs.

N-102

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Wire Management—Wire Caddies

BWC46RC

BURNDY®Wire Caddies

6 Spindle Reel Caddy

The BWC46RC 6 Spindle Reel Caddy is

designed for 2500reels of #10 AWG and

smaller. No hitch pins to lose with (6) 3/4

solid steel spindles under 1tubing sleeves

for easy pay out. Retaining washers to keep

reels on spindles. Folds down for compact

storage. (2) 4locking swivel casters and (2)

8molded rubber wheels.

BWC410RC

BURNDY®Wire Caddies

10 Spindle Reel Caddy

The BWC410RC 10 Spindle Reel Caddy is

designed for 2500reels of #10 AWG and

smaller. No hitch pins to lose with (10) 3/4

solid steel spindles under 1tubing sleeves

for easy pay out. Retaining washers to keep

reels on spindles. Folds down for compact

storage. (2) 4locking swivel casters and (2)

8molded rubber wheels.

BWC420MSC

BURNDY®Wire Caddies

Multi-Spool Caddy

The BWC420MSC Multi-Spool Caddy is

designed for 500reels of #10 AWG and

smaller. No hitch pins to lose with (20) 1/2

solid steel spindles. Retaining washers to

keep reels on spindles. Folds down for

compact storage. (2) 4locking swivel casters

and (2) 8molded rubber wheels.

Maximum Weight Capacity: 750 lbs.

Reel capacity: 14-3/4traverse, 15

diameter (per spindle)

Size: 40-1/2high, 33wide

Weight: 66 lbs.

Maximum Weight Capacity: 1200 lbs.

Reel capacity: 14-3/4traverse, 15

diameter (per spindle)

Size: 51-1/2high, 34-1/2wide

Weight: 91 lbs.

Maximum Weight Capacity: 1000 lbs.

Reel capacity: 14-3/4traverse, 7

diameter (per spindle)

Size: 45high, 34-1/2wide

Weight: 80 lbs.

N-103

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Wire Management—Wire Caddies

BWC24HTC

BURNDY®Wire Caddies

Hand Truck Caddy

The BWC24HTC Hand Truck Caddy is

designed for 500spools of #10 AWG and

smaller. No hitch pins to lose with (4) 1/2

solid steel spindles. (2) 10x 4wheels with

pneumatic tube tires.

BWC25LHTC,

BWC00ADP AND

BWC27LHTCADP

BURNDY®Wire Caddies

Large Hand Truck Caddy

The BWC25LHTC is designed for 500spools

of #10 AWG and smaller. Accommodates

larger spools with BWC00ADP attached. No

hitch pins to lose with (5) 1/2solid steel spin-

dles. (2) 81-1/2semi pneumatic tires.

BWC25LHTC and BWC00ADP sold sepa-

rately or combined as BWC27LHTCADP.

Maximum Weight Capacity: 400 lbs.

Spool capacity: 17-1/2traverse,

7diameter (per spindle)

With BWC00ADP: Max: 5 17-1/2

traverse, 4 15,

1 12diameter

BWC24MTHTC

BURNDY®Wire Caddies

Multi-Task Hand Truck Caddy

The BWC24MTHTC Multi-Task Hand Truck

Caddy is designed for 500spools of #10

AWG and smaller. No hitch pins to lose with

(4) 1/2solid steel spindles, (2) 8 1-1/2

semi-pneumatic tires. Base platform to carry

(2) BWC04EHC, or (2) BWC01FFMC, or

(1) BWC01CMC.

Maximum Weight Capacity: 400 lbs.

Spool capacity: 14traverse,

6-3/4 diameter

(per spindle)

Size: 46high, 21wide, 16deep

Weight: 36 lbs.

Size: 48high, 27wide, 16-1/2deep

Weight: BWC25LHTC 38 lbs.

BWC00ADP 9 lbs.

BWC27LHTCADP 47 lbs.

BWC24HTC

BWC25LHTC

BWC00ADP

BWC24MTHTC

Maximum Weight Capacity: 400 lbs.

Spool capacity: 18traverse; 6-3/4

diameter (per spindle)

Size: 47High, 28-1/4wide,

15-1/2” deep

Weight: 38 lbs.

BWC27LHTCADP

N-104

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Wire Management—Wire Caddies

BWC00JS

BURNDY®Wire Caddies

Jack Stand

The BWC00JS Jack Stand is designed for:

Maximum Height &

Weight Capacity: 26-1/2high, 2500 lbs.

Capacity: 26to 52reel diameter

Size: 15high, 20long, 14-1/2wide

Weight: 30 lbs. each

BWC32DCC

BURNDY®Wire Caddies

Double Coil Caddy

The BWC32DCC Double Coil Caddy is

designed for dispensing MC cable from

portable cart. (1) locking swivel caster and (2)

82molded rubber wheels.

Maximum Weight Capacity: 300 lbs.

Capacity: (2) MC coils per reel

Size: 26high, 52-1/2long, 27wide

Weight: 46 lbs.

BWC20PRSF

BURNDY®Wire Caddies

Portable Reel Support Frame

The BWC20PRSF Portable Reel Support

Frame is designed to support 1conduit for

multi use spindle. (1) locking swivel caster

and (1) swivel caster per frame. Sold in sets of

two frames.

Maximum Weight Capacity: 400 lbs.

Capacity: 27diameter reels, 200

lbs. per frame

Size: 14high, 17-1/2wide

Weight: 14 lbs. per set

Frames are sold as a set.

Note: EMT not included.

Jack Stands are sold individually.

Note: EMT not included.

N-105

Blue highlighted items are industry standard and most frequently ordered.

US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

BURNDY®Tooling

Wire Management—Wire Caddies

BWC40PC

BURNDY®Wire Caddies

Push Cart

The BWC40PC Push Cart is designed with:

(2) 20-1/235-1/2trays

(2) Pull out supports for ladder transport

(2) 24wheels

(2) 24locking swivel casters

Maximum Weight Capacity: 800 lbs.

Size: 36high, 44long, 21wide

Weight: 81 lbs.

BWC43UC

BURNDY®Wire Caddies

Utility Cart

The BWC43UC Utility Cart is designed with:

(2) 20-1/235-1/2trays

(2) Pull out supports for ladder transport

(3) 1/2solid steel spindles with 16

traverse

(2) Slots for conduit benders

(1) Fish tape holder

Trays and bins for fittings and hardware

(2) 24wheels

(2) 24locking swivel casters

Maximum Weight Capacity: 800 lbs.

Size: 36high, 44long, 21wide

Weight: 114 lbs.

BWC43TRC

BURNDY®Wire Caddies

Triple Reel Caddy

The BWC43TRC Triple Reel Caddy is

designed for dispensing medium diameter,

heavy reels. Great for 1,000reels of MC or

THHN. (3) 3/4solid steel spindles under 1

tubing sleeves for easy pay out.

Maximum Weight Capacity: 750 lbs.

Capacity: 21traverse, 36diameter

(per spindle)

Size: 20-1/2high, 52-1/2long, 28wide

Weight: 98 lbs.

Note: Chain Vise and Bracket

are not included.

N-106

Blue highlighted items are industry standard and most frequently ordered.

Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Tooling BURNDY®

Wire Management—Wire Caddies

98148 Catalog

Navigation menu

Versions of this User Manual:

Views

Navigation