98148 Catalog
2016-10-06
: Pdf 98148-Catalog 98148-Catalog B5 unilog
Open the PDF directly: View PDF .
Page Count: 102 [warning: Documents this large are best viewed by clicking the View PDF Link!]
![](asset-1.png)
PAT81KFT-18V . . . . . . . . . . . . . . . . . . . . . . N-38
PAT4PC834-18V . . . . . . . . . . . . . . . . . . . . . N-39
PATMD6-14V. . . . . . . . . . . . . . . . . . . . . . . . N-40
PAT600-18V. . . . . . . . . . . . . . . . . . . . . . . . . N-41
REMOTE HYDRAULIC
Y35BH (10,000 PSI). . . . . . . . . . . . . . . . . . . N-42
Y39BH (10,000 PSI). . . . . . . . . . . . . . . . . . . N-43
Y34BH (10,000 PSI). . . . . . . . . . . . . . . . . . . N-44
Y29BH (6,000 PSI). . . . . . . . . . . . . . . . . . . . N-45
Y750BHXT & Y750CBHXT
(10,000 PSI). . . . . . . . . . . . . . . . . . . . . . . N-46
Y644MBH . . . . . . . . . . . . . . . . . . . . . . . . . . N-47
Y81KFTMBH . . . . . . . . . . . . . . . . . . . . . . . . N-48
Y4PC834MBH . . . . . . . . . . . . . . . . . . . . . . . N-49
Y45 (10,000 PSI) . . . . . . . . . . . . . . . . . . . . . N-50
Y46, Y46C (10,000 PSI). . . . . . . . . . . . . . . . N-51
Y60BHU & Y60BHUD . . . . . . . . . . . . . . . . . N-52
PNEUMATIC
Y29NC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-53
TFM Tape Fed Machine. . . . . . . . . . . . . . . . N-54
TFM Installation Tooling Chart . . . . . . . . . N-55
CUTTERS
MECHANICAL AND RATCHET
MCC500, MCC1000 . . . . . . . . . . . . . . . . . . N-56
RCC336, RCC556, RCC600, RCC750HD,
RCC954ACSR, RCC1000 . . . . . . . . . . . N-57
SELF-CONTAINED HYDRAULIC
YCUT129ACSR . . . . . . . . . . . . . . . . . . . . . . N-58
BATTERY ACTUATED
PATHCC10-18V. . . . . . . . . . . . . . . . . . . . . . N-59
PATCUT129ACSR-18V . . . . . . . . . . . . . . . . N-60
PATCUT245CUAL-18V . . . . . . . . . . . . . . . . N-61
BCC1000CUAL . . . . . . . . . . . . . . . . . . . . . . N-62
REMOTE HYDRAULIC
RHCC129ACSR. . . . . . . . . . . . . . . . . . . . . . N-63
RHCC245CUAL. . . . . . . . . . . . . . . . . . . . . . N-64
BURNDY®Tooling
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
N-1
TABLE OF CONTENTS
DIES
12 Ton U Dies . . . . . . . . . . . . . . . . . . . . . . . . N-4
W Dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-4
UDIEKITCU, UDIEKITAL,
UDIEKITHYGRD U Die Kits . . . . . . . . . . . N-5
CRIMPERS
MECHANICAL AND RATCHET
Y10D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-6
Y10-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-7
YF-TOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-8
Y8MRB-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . N-9
MR8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-10
MR15, MR18, MR20 . . . . . . . . . . . . . . . . . . N-11
MR4C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-12
Y1MRTC . . . . . . . . . . . . . . . . . . . . . . . . . . . N-13
M8ND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-14
MRC840, MRC840AL . . . . . . . . . . . . . . . . . N-15
MY29, MY28 . . . . . . . . . . . . . . . . . . . . . . . . N-16
OH25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-17
OUR840 . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-18
MD6, MD6-4, MD6-6, MD6-8, MD6-12,
MD6-14, MD6-37, MD6-38, MD6-K . . . N-19
MD7, MD7-6, MD7-8 . . . . . . . . . . . . . . . . . N-20
MD7-34R . . . . . . . . . . . . . . . . . . . . . . . . . . . N-21
MD6/MD7 Accessories . . . . . . . . . . . . . . . N-22
MD6R. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-23
MD6 Hotstick Tools . . . . . . . . . . . . . . . . . . . N-24
RK147-2 & WIREMIKE . . . . . . . . . . . . . . . . N-25
SELF-CONTAINED
HYDRAULIC
Y500CT-HS . . . . . . . . . . . . . . . . . . . . . . . . . N-26
Y35 & Y35-2 . . . . . . . . . . . . . . . . . . . . . . . . N-27
Y35 Accessories. . . . . . . . . . . . . . . . . . . . . N-28
Y39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-29
Y750HSXT & Y750CHSXT . . . . . . . . . . . . . N-30
Y644HSXT . . . . . . . . . . . . . . . . . . . . . . . . . . N-31
Y81KFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-32
Y4PC834 . . . . . . . . . . . . . . . . . . . . . . . . . . . N-33
BATTERY ACTUATED
PAT750XT-18V. . . . . . . . . . . . . . . . . . . . . . . N-34
PAT750K-18V . . . . . . . . . . . . . . . . . . . . . . . N-35
PAT644XT-18V. . . . . . . . . . . . . . . . . . . . . . . N-36
PAT46-18V. . . . . . . . . . . . . . . . . . . . . . . . . . N-37
Blue highlighted items are industry standard and most frequently ordered.
(Table of Contents continued on page 2)
![](asset-2.png)
Tooling BURNDY®
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
N-2
TABLE OF CONTENTS
(Continued)
HYDRAULIC PUMPS
HP10 (10,000 PSI). . . . . . . . . . . . . . . . . . . . N-65
HP8 (8,800 PSI). . . . . . . . . . . . . . . . . . . . . . N-65
HP6 (6,000 PSI). . . . . . . . . . . . . . . . . . . . . . N-65
FP10 (10,000 PSI) . . . . . . . . . . . . . . . . . . . . N-66
FP8 (8,800 PSI) . . . . . . . . . . . . . . . . . . . . . . N-66
FP6 (6,000 PSI) . . . . . . . . . . . . . . . . . . . . . . N-66
Y10AC9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-67
EPP10, EPP6. . . . . . . . . . . . . . . . . . . . . . . . N-68
EPAC10, EPAC8, EPAC6 . . . . . . . . . . . . . . N-69
EP10, EP10-2, EP8, EP6 . . . . . . . . . . . . . . N-70
EP10-1HP, EP10-1HP-2 . . . . . . . . . . . . . . . N-71
GP10 (10,000 PSI) . . . . . . . . . . . . . . . . . . . N-72
Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . N-73
Accessories . . . . . . . . . . . . . . . . . . . . . . . . N-74
LOW PRESSURE HYDRAULIC
ENFORCER™ HIW716ENF
Impact Wrench . . . . . . . . . . . . . . . . . . . . N-75
HIW-716R1, HIW716VTR1
Impact Wrenches . . . . . . . . . . . . . . . . . . N-76
KOMPRESSOR™ LPHY750XT,
LPHY750CXT . . . . . . . . . . . . . . . . . . . . . N-77
HBR40, HBR66 Hydraulic Breakers . . . . . . N-78
HTP3, HP3 3Submersible Pumps. . . . . . . N-79
HP2HV 2Submersible Pump. . . . . . . . . . . N-79
HPTR1 Pole Tampers
and Accessories . . . . . . . . . . . . . . . . . . . N-80
HHS, HPS Chain Saws . . . . . . . . . . . . . . . . N-81
HPP18, HPP18-2
Hydraulic Power Packs. . . . . . . . . . . . . . N-82
HPP5 Hydraulic Power Pack. . . . . . . . . . . . N-82
LPHT Accessories . . . . . . . . . . . . . . . . . . . N-83
KNOCKOUTS
MECHANICAL AND RATCHET
BKOM50125 Knockout Set. . . . . . . . . . . . . N-84
BKOM152 Knockout Set. . . . . . . . . . . . . . . N-85
BKOH2540 Knockout Set . . . . . . . . . . . . . . N-86
BKOW520 Knockout Set. . . . . . . . . . . . . . . N-87
BKOR520 Knockout Set . . . . . . . . . . . . . . . N-88
HYDRAULIC
BKOS5290 Knockout Set . . . . . . . . . . . . . . N-89
BKOS520 Knockout Set . . . . . . . . . . . . . . . N-90
BKOH520A Knockout Set . . . . . . . . . . . . . . N-91
BKOH540A Knockout Set . . . . . . . . . . . . . . N-92
BKOF520 Knockout Set . . . . . . . . . . . . . . . N-93
BKOF540 Knockout Set . . . . . . . . . . . . . . . N-94
BENDERS
HAND BENDERS
B12E, B34E12R, B1E34R
Conduit Hand Benders . . . . . . . . . . . . . . N-95
ELECTRIC BENDERS
BEB122 Electric Conduit Bender . . . . . . . . N-96
WIRE MANAGEMENT
THE SMARTCART®
BSC2H 2 Wheel Heavy Duty Cart . . . . . . . . N-97
BSC2L 2 Wheel Light Duty Cart . . . . . . . . . N-98
BSCWS40, BSCWS80
Wall Wire Reel Storage Systems . . . . . . N-99
WIRE CADDIES
BWC04EHC Economy Hand Caddy . . . . . N-100
BWC06FHC Folding Wire Caddy . . . . . . . N-100
BWC01CMC
Compact Medium Caddy . . . . . . . . . . . N-100
BWC01CDC Compact Caddy. . . . . . . . . . N-100
BWC46CWD Wire Dispenser . . . . . . . . . . N-101
BWC01FCMR Folding
Caddy Mount Reel . . . . . . . . . . . . . . . . N-101
BWC28FAC Folding A-Frame Caddy . . . . N-101
BWC01FSMC Folding
Stud Mount Caddy . . . . . . . . . . . . . . . . N-102
BWC01FAR Folding Add-On Reel . . . . . . N-102
BWC01FFMC Folding
Floor Mount Caddy. . . . . . . . . . . . . . . . N-102
BWC46RC 6 Spindle Reel Caddy . . . . . . . N-103
BWC410RC 10 Spindle Reel Caddy . . . . . N-103
BWC420MSC Multi-Spool Caddy. . . . . . . N-103
BWC24HTC Hand Truck Caddy . . . . . . . . N-104
BWC24LHTC, BWC00ADP,
BWC27LHTCADP Wire Caddies . . . . . N-104
BWC24MTHTC Wire Caddy . . . . . . . . . . . N-104
BWC00JS Jack Stand. . . . . . . . . . . . . . . . N-105
BWC20PRSF Portable
Reel Support Frame . . . . . . . . . . . . . . . N-105
BWC32DCC Double Coil Caddy. . . . . . . . N-105
BWC40PC Push Cart Caddy. . . . . . . . . . . N-106
BWC43UC Utility Cart Caddy . . . . . . . . . . N-106
BWC43TRC Triple Reel Caddy . . . . . . . . . N-106
![](asset-3.png)
BURNDY®Tooling
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
N-3
INTRODUCTION
INSTALLATION TOOLS
BURNDYs total compression program offers
the most complete line of installation tools,
mechanical, full cycle ratchet, self contained
hydraulic, remote controlled hydraulic, power
actuated pumps, hoses and accessories,
available to the electrical industry. These tools
have been designed to integrate with the com-
plete line of BURNDY®compression connec-
tors. Whether you’re a small contractor work-
ing with #22 wire or a large utility working with
2500 kcmil conductor, there’s a BURNDY®
compression tool available to do the job.
The benefits of compression are many, how -
ever, probably the most significant benefit is
reliability. There’s nothing more important to
the electrical industry today than reliability. It
rep resents the one area that leads to econom-
ical installations that will endure for the life of
the installation.
TOOL CENTER
An important element of the BURNDY®com-
pression program is the Tool Center, 150
Burndy Road, Littleton, NH 03561 (800-426-
8720). This center provides advice and infor-
mation on the operation, maintenance and
repair of BURNDY®tools. The repair center is
staffed with specialized technicians who pro-
vide the best possible tool repair service, for all
BURNDY®tools, pumps and accessories.
We designed and produced the first self
contained hydraulic compression electrical
connector installation tool in 1934. In our con-
tinuing efforts to provide the highest quality
and highest value connection systems, we
offer the current BURNDY®tool policy.
LIMITED WARRANTY
The full line of BURNDY®tools are warranted
to be free of defects in materials and work-
manship for a period of five (5) years from the
date of shipment. If inspection by a certified
tool technician shows the trouble is caused
by defective workmanship or material,
BURNDY®will repair (or at our option),
replace the tool.
This Warranty does not apply where:
• Repairs or alterations have been made
or attempted by others.
• Repairs are required because of normal
wear and tear.
• The tool has been abused, misused or
improperly maintained.
• The use of any non-BURNDY®prod-
ucts has resulted in damage to the tool.
STANDARD LIMITED WARRANTY AND
LIMITATION OF LIABILITY
BURNDY®warrants that the goods and serv-
ices stated on the face hereof, when fur-
nished to Buyer by BURNDY®, conform with
BURNDY’s current written specifications and
drawings (or with those of the Buyer specifi-
cally accepted by BURNDY®in writing), and
will be free of defects in materials and work-
manship. BURNDY’s sole obligation (and
Buyer’s sole and exclusive remedy) for any
breach of warranty under the foregoing war-
ranty shall be to repair (at location designat-
ed by BURNDY®) or, at BURNDY’s option: To
replace FOB the original point of delivery any
goods which are non-conforming or defec-
tive and are so specified by buyer in a written
certified mail notice to an officer of
BURNDY®within the applicable warranty
period. BURNDY®expressly disclaims any
and all express or implied warranties other
than the warranty of its title to goods and the
warranty hereinabove set forth. Such dis-
claimer includes, without limitation, warranty
of fitness for a particular purpose and war-
ranty of merchantable quality.
Limitation of Liability— BURNDY®will not,
under any circumstances, be liable for the
cost of removal or reinstallation of goods or
the cost of disassembly or reassembly of
equipment in connection therewith, or for
loss of the use of Buyer’s equipment or facil-
ities, or for loss of business or good will or
profits, or for cost of inspection or storage, or
for any incidental or consequential damages
of any nature or description whatever which
may arise from BURNDY’s sale of goods to
Buyer.
REPAIR POLICY
All non-warranty repaired tools are complete-
ly reconditioned and receive a limited 1-year
warranty. Non-warranty repair returns tools
to like new condition at a maximum cost of
40% of a new tool. A nominal service charge
of $5.00 is applied to all repairs to cover
shop supplies, oil disposal and other miscel-
laneous services not covered as part of the
standard repair.
If the decision is made not to repair, a han-
dling charge of $25.00 will be applied plus
return freight costs.
RETURN PROCEDURE
All tools sent to the Burndy Tool Center or an
authorized repair center must be accompa-
nied by a purchase order with detailed bill to
and ship to address authorizing repair.
Requests for repair charges before work is
done must be stated on the purchase order.
All tools sent to the Burndy Tool Center or an
authorized repair center as a warranty claim
must be accompanied by a proof of pur-
chase such as a BURNDY®invoice or invoice
from any BURNDY®distributor.
All tools must be shipped at the owner’s
expense, prepaid. BURNDY®pays for the
return freight, same surface freight as
received. Airfreight returns will be returned
same way collect for non-warranty repair and
prepaid for warranty repairs.
This warranty and repair policy supercedes
all previous policies and is in effect January
1, 2005.
![](asset-4.png)
12-TON U DIES*
BURNDY®Die Sets
Fits Y35, Y39, Y750 Series,
PAT750-18V Series,
PAT46-18V, Y46
(W/PUADP-1 Adapter)
U die case Part# PT29291, holds up to 15 dies
Wire Size Copper Aluminum
Small #8 U8CRT U8CABT
#6 U5CRT U6CABT
#4 U4CRT U4CABT
#3 U3CRT N/A
#2 U2CRT U2CABT
#1 U1CRT-1 U1CART
1/0 U25RT U25ART
2/0 U26RT U26ART
3/0 U27RT U27ART
4/0 U28RT U28ART
250 kcmil U29RT U29ART
300 kcmil U30RT U30ART
350 kcmil U31RT U31ART
400 kcmil U32RT U32ART
500 kcmil U34RT U34ART
535 Flex kcmil U38XRT N/A
600 kcmil U36RT U36ART
750 kcmil U39RT U39ART-2
Large 777 Flex U44XRT N/A
* Non-tension U-type 12-ton dies for YA, YS, YA-A, YS-A style
connectors.
NOTE: N/A = not applicable.
W DIES
BURNDY®Die Sets
Fits Tools MD6, MD7,
Y500CTHS, PAT600-18V,
PATMD6
* These sizes (250-500) for Y5000CTHS, MD7-34(R),
BAT500, BCT500HS only.
** For PAT600-18V only.
NOTE: N/A = not applicable.
Suitable for use on YA, YS, YA-A, YS-A type non-tension
connectors.
W die case Part# PT4946, holds up to 12 dies
Wire Size Copper Copper Aluminum
Small #8 W8CVT W8CRT X8CART
#6 W5CVT W5CRT W161
#4 W4CVT W4CRT W162
#3 W3CRT W3CRT N/A
#2 W2CVT W2CRT W239
#1 W1CVT W1CRT W163
1/0 W25VT W25CRT W241
2/0 W26VT W26CRT W245
3/0 W27VT W27CRT W166
4/0 W28VT W28CRT W660
250 *W29VT W29CRT N/A
300 *W30VT W30CRT N/A
350 *W31VT W31CRT *W31ART
400 *W32VT W32CRT N/A
450 W33VT W33CRT
500 *W34VT W34CRT N/A
Large 600 **W36RT W36CRT N/A
N-4
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Dies
![](asset-5.png)
UDIEKITCU,
UDIEKITAL,
UDIEKITHYGRD
BURNDY®U DIE KITS
Each UDIEKITCU and UDIEKITAL die kit
includes 15 sets of “U” dies and the PT29291
die case. These stainless steel color coded
dies are for crimping BURNDY®YA, YS, YA-A
and YS-A type HYLUG™ and HYLINK™
color coded terminals and splices ranging
from #6 AWG through 750 kcmil.
The UDIEKITHYGRD kit includes eight die
sets. Seven dies sets are used to install the
BURNDY®HYGROUND®irreversible com-
pression grounding connectors, and the
U2CABT die set for pre-crimping 1/2, 5/8
and 3/4ground rods for increased rotational
resistance.
BURNDY®“U” dies are used in the Y35, Y39,
Y750 series, PAT750-18V series, Y46, and
PAT46-18V (with PUADP-1 adapter) tools.
UDIEKITCU Includes UDIEKITAL Includes
Copper Wire Size Catalog Number Aluminum Wire Size Catalog Number
#6 AWG U5CRT #6 AWG U6CABT
#4 AWG U4CRT #4 AWG U4CABT
#2 AWG U2CRT #2 AWG U2CABT
#1 AWG U1CRT-1 #1 AWG U1CART
1/0 AWG U25RT 1/0 AWG U25ART
2/0 AWG U26RT 2/0 AWG U26ART
3/0 AWG U27RT 3/0 AWG U27ART
4/0 AWG U28RT 4/0 AWG U28ART
250 kcmil U29RT 250 kcmil U29ART
300 kcmil U30RT 300 kcmil U30ART
350 kcmil U31RT 350 kcmil U31ART
400 kcmil U32RT 400 kcmil U32ART
500 kcmil U34RT 500 kcmil U34ART
600 kcmil U36RT 600 kcmil U36ART
750 kcmil U39RT 750 kcmil U39ART-2
Die Case PT29291 Die Case PT29291
UDIEKITHYGRD Includes
Catalog Number
UC
UO
U997
PU998
U1011
U1104
U1105
U2CABT (Ground rod pre-crimp die)
PT29291 (Die case)
N-5
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Dies
![](asset-6.png)
Y10D
HYTOOL™
Two Tools in One—
#22-10 AWG Nylon
Insulated Connectors,
#22-10 AWG Uninsulated
Connectors
Hand-held plier type tool that will install #10-
22 AWG nylon insulated and uninsulated
terminals and splices, with a precision
machined wire cutter for aluminum and cop-
per wire in the nose of the tool. Long handles
provide greater mechanical advantage.
5-year limited warranty.
SPECIFICATIONS
Length: 9-3/4
Weight: 13.5 oz.
FOR USE ON
#10-22 AWG Nylon Insulated Terminals
Box Cat. Types Bulk Cat. Types
TN YAES
TN-F YAES-E
YAE-N BOX YAE-N
YAE-N-F BOX YAE-N-F
YAE-Z BOX YAE-Z
YAEV BOX YAEV
#10-22 AWG Nylon Insulated Splices
Box Cat. Types Bulk Cat. Types
SN YSE-HN *
SNM YSES
YSE-H BOX * YSE-H *
#10-22 AWG Uninsulated (Bare) Terminals
Box Cat. Types Bulk Cat. Types
TYAD
T-F YAD-F
YAV BOX YAV
YAV-T-F BOX YAV-T-F
YAV-H BOX * YAV-H *
YAV-H-F BOX * YAV-H-F *
YAV-Z BOX YAV-Z
#10- 22 AWG Uninsulated (Bare) Splices
Box Cat. Types Bulk Cat. Types
YSV BOX YSV
YSV-H BOX * YSV-H *
BENEFITS
• Easy wire cutting with precision machined
cutting blade.
• Save time, money and lower installed
costs with one tool for both nylon insulat-
ed and uninsulated (bare) connectors.
• Easy tool operation out of the carton.
No need to break in the tool prior to
actual usage.
• A heavy duty forged steel tool, that has
a rust resistant finish will provide a long
durable life.
BENEFITS (Continued)
• Easier crimping on #22-10 bare and nylon
insulated connectors because of the
longer handles that provides greater
mechanical advantage.*
• Comfort grip handles fit hands comfort-
ably helping make the tool easy to use.
• Terminals and splice connectors are UL
listed and CSA certified when installed
with the Y10D HYTOOL™.
• 5-year limited warranty.
* Conductor crimp only.
Features
COMFORT
GRIP HANDLES READY TO USE
LUBRICATED PIVOT HEAVY DUTY
FORGED STEEL
PRECISION
MACHINED
WIRE CUTTER
LONG HANDLES
FOR GREATER
MECHANICAL
ADVANTAGE
RUST RESISTANT FINISH #22-10
UNINSULATED
(BARE)
#22-10
NYLON
INSULATED
N-6
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Mechanical and Ratchet
![](asset-7.png)
Y10-22
HYTOOL™
#22-10 AWG Insulated
Connectors,
#22-10 AWG Uninsulated
Connectors
Hand-held plier type tool to install #10-22
AWG insulated and uninsulated terminals
and splices with a wire cutter in the nose of
the tool. Will strip #10-22 AWG wire and cut
common size mild steel and non-ferrous
screws. 5-year limited warranty.
SPECIFICATIONS
Length: 8-5/8
Weight: 11 oz.
FOR USE ON
#10-22 AWG Nylon Insulated Terminals
Box Cat. Types Bulk Cat. Types
TN YAES
TN-F YAES-F
YAE-N BOX YAE-N
YAE-N-F BOX YAE-N-F
YAE-Z BOX YAE-Z
YAEV BOX YAEV
#10-22 AWG Nylon Insulated Splices
Box Cat. Types Bulk Cat. Types
SN YSE-HN *
SNM YSES
YSE-H BOX *YSE-H *
#10-22 AWG Vinyl Insulated Terminals
Box Cat. Types Bulk Cat. Types
TP BA
TP-F BA-EF
TP-ZBA-EZ
#10-22 AWG Vinyl Insulated Splices
Box Cat. Types Bulk Cat. Types
SP BS
#10-22 AWG Uninsulated (Bare) Terminals
Box Cat. Types Bulk Cat. Types
TYAD
T-F YAD-F
YAV BOX YAV
YAV-T-F BOX YAV-T-F
YAV-H-F BOX * YAV-H-F *
YAV-Z BOX YAV-Z
#10-22 AWG Uninsulated (Bare) Splices
Box Cat. Types Bulk Cat. Types
YSV BOX YSV
YSV-H BOX * YSV-H *
BENEFITS
• Easy wire cutting with anvil type wire
cutter design.
• Crimps full range of insulated terminals
and splices #22-10 AWG.
• Cut off dies for common size mild steel
and non-ferrous screws.
• Crimps full range of uninsulated terminals
and splices #22-10 AWG.
• Full range insulation strippers for wire
sizes #22-10. One step stripping.
• Comfort grip handles fit hands comfort-
ably helping make the tool easy to use.
• 5-year limited warranty.
* Conductor crimp only.
Features
WIRE CUTTERS ONE STEP INDIVIDUALLY
SIZED WIRE STRIPPERS SCREW AND
BOLT CUTTERS
#12-10 INSULATED
COLOR CODE YELLOW
WIRE CUTTER
#22-14 INSULATED
COLOR CODE
RED & BLUE
#22-10
UNINSULATED
COMFORT GRIP
PLASTIC HANDLES
N-7
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Crimpers—Mechanical and Ratchet
![](asset-8.png)
YF-TOOL
Installation Ratchet Tool
for Bare and Insulated
Ferrules
For Use On Copper Ferrules
These tools have been specifically designed
to work with both the insulated and uninsulat-
ed ferrules type YF. Unless otherwise noted,
the tools have a trapezoidal crimp type.
YF2610TOOL, YF2210TOOL, and
YF1006TOOL have multiple grooves for
range capacity.
YF2214TOOL has one groove to accept
22-14 AWG range.
Catalog Number Capacity Crimp Profile Weight Handle Color
YF3206TOOL 32-6 AWG Square 1.10 lbs Black/Orange
YF2610TOOL 26-10 AWG Trapezoidal 1.02 lbs Blue
YF2214TOOL 22-14 AWG Trapezoidal 1.05 lbs Red
YF2210TOOL 22-10 AWG Trapezoidal 1.05 lbs Red
YF1006TOOL 10-6 AWG Trapezoidal 1.05 lbs Red
YF0801TOOL 8-1 AWG Trapezoidal 1.80 lbs Red
YF0401TOOL 4-1 AWG Trapezoidal 1.50 lbs Red/Blue
YF/03/0TOOL 1/0-3/0 kcmil Trapezoidal 1.80 lbs Red
YF4/0250TOOL 4/0-250 kcmil Trapezoidal 1.80 lbs Red
Features and Benefits
• Ergonomic handle design to help ease
installer fatigue
• Release mechanism
• Low handle force required
YF4/0250TOOL
N-8
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Mechanical and Ratchet
![](asset-9.png)
Y8MRB-1
HYTOOL™
#22-8 AWG
Hand-held full cycle ratchet tool for #8-22
AWG uninsulated terminals and splices. Full
cycle feature builds in reliability and removes
the human factor from the finished instal -
lation. 5-year limited warranty.
SPECIFICATIONS
Length: 9-1/2
Weight: 1.21 lbs.
FOR USE ON
BOX CAT. TYPES BULK CAT. TYPES
Uninsulated Terminals
TYAD
T-F YAD-F
YAV BOX YAV
YAV-L BOX YAV-L
YAV-T-F BOX YAV-T-F
YAV-Z BOX YAV-Z
Uninsulated Splices
YSV BOX YSV
YSV-L BOX YSV-L
BENEFITS
• One tool to accommodate #22-8 AWG.
• Lightweight.
• Full cycle ratchet for positive crimping.
• Inspection (PG) gauges available to check
each groove.
Groove Gauge#
#18 PG395-1
#14 PG396-1
#10 PG397-1
# 8 PG398-1
• Each indentor has its own identifying mark
for inspectability.
• Jaw opening orientation, molded finger
and palm grips and the easy reach frame
minimize user fatigue.
Features
FULL CYCLE
RATCHET
MECHANISM
EMERGENCY
RELEASE
COMFORT GRIPS
MOLDED FINGER GRIPS
STEEL
BODY
NEST/INDENTORS
SIZE RANGE
#22-8 AWG
N-9
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Crimpers—Mechanical and Ratchet
![](asset-a.png)
MR8
HYTOOL™
Full Cycle Ratchet Hand Tools
The Type MR8 series HYTOOLS™ incorpo-
rate a full cycle ratchet mechanism that pro-
vides a complete, positive crimp each time.
Once started the ratchet mechanism does
not allow the handles to be opened until after
the full ratcheting cycle is completed. This
provides for a completed crimp before a con-
nector can be removed from the tool. The
MR8 series of tools are specifically designed
with the ratchet mechanism completely
inside the body of the tool without a path to
reach and defeat the mechanism. This per-
mits the tools to be used in the most critical
applications including nuclear-class 1E ter-
minations, heavy duty industrial, utility gener-
ation, OEM, aircraft, and other applications
where a dependable electrical termination is
needed. 5-year limited warranty.
SPECIFICATIONS
Length: 10-1/2
Weight: 1-1/2 lbs.
FOR USE ON
Connectors
AWG Box Bulk
Size Catalog Catalog
Tool Range Types Types
MR8-1A #10-22 AN INSULUG™ YAE
Copper Cable
MR8-9Q #8-18 AN
Copper Cable YAV BOX YAV, YSV
#10-22 AWG YSV BOX YAD,
Sol. Cable T YAD-F
#8-22 Str. AWG T-F
Cable
MR8-33S-1 #10-18 YSE BOX YSE
MR8-33T-1 MIL-W-5086 YSE-H BOX YSE-H
Str.
MR8-G96 #14-22 TP BA
MR8-G98 #10-22 YAV, T YAD, YAV
BENEFITS
• Lightweight aluminum permits easier
continuous usage.
• One tool to accommodate #22-10 AWG.
• Easy groove identification with
color-coded dies.
• Long life expectancy with fully protected
ratchet mechanism.
• Easy one-hand tool operation with long
handle length for greater mechanical
advantage.
• 5-year limited warranty.
Features
LONG HANDLES
PROVIDE GREATER
MECHANICAL ADVANTAGE
ADJUSTABLE STOP
FOR TERMINALS
LOWERS FOR SPLICES
COLOR CODED
DIE GROOVES
REINFORCED HEAVY
DUTY BACK
HIGH STRENGTH
ALUMINUM BODY
FULLY PROTECTED
RATCHET MECHANISM
N-10
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Mechanical and Ratchet
![](asset-b.png)
MR15, MR18, MR20
HYTOOL™
Full Cycle Ratchet Hand Tools
The Types MR15, MR18 and MR20 series
HYTOOL™ incorporate a full cycle ratchet
mechanism that provides a complete, posi-
tive crimp each time. Once started the ratch-
et mechanism does not allow the handles to
be opened until after the full ratcheting cycle
is completed, unless the user actuates the
emergency release lever. This provides for a
completed crimp before a connector can be
removed from the tool.
FOR USE ON
MR15 Vinyl Insulated Terminals and
Splices (Wire Range 22-10 AWG)
Vinyl Terminals Vinyl Splices
TP BA SP BS
TP-F BA-EF
TP-Z BA-EZ
TP-LF BA-EL
MR18 Nylon Insulated Terminals and
Splices
Nylon Terminals Nylon Splices
TN SN
TN-F SNM
YAES YSE-HN
YAES-F YSES
MR20 Uninsulated Terminals and Splices
Terminals Splices
T YAD-F YSV
T-F YAV-H* YSV-H*
YAV YAV-H-F*
YAD
YAV-T-F
*Conductor crimps only.
BENEFITS
• UL listed for use with BURNDY®connec-
tors.
• Fully ratcheted tool to assure properly
crimped connections.
• Easy groove indentification with color
coded dies.
• Maximum crimping comfort grips.
• Compact, narrow nose to work in confined
areas.
• 5-year limited warranty.
Features
HEAVY DUTY FORGED
STEEL FRAME
EMERGENCY RELEASE
PERMANENT DIE SETS
COMFORT GRIP HANDLES
FULL CYCLE
RATCHET MECHANISM
MR15,
MR18,
MR20
SPECIFICATIONS
Length: 8.86
Weight: 1.10 lbs.
Open: 5.90
Closed: 2.50
Wire Range: #22-10 AWG
N-11
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Crimpers—Mechanical and Ratchet
![](asset-c.png)
MR4C
FULL CYCLE
RATCHET HAND TOOL
For #9-4 AWG Uninsulated
Terminals and Splices
Hand-held full cycle ratchet tool for #9-4
AWG uninsulated terminals and splices. Full
cycle feature builds in reliability and removes
the human factor from the completed installa-
tion. Long handles provide greater leverage.
5-year limited warranty.
SPECIFICATIONS
Length: 11-3/4
Weight: 2-1/4 lbs.
FOR USE ON
Terminals YAV-L
YA-L
Splices YSV
YSM
YS-L
BENEFITS
• High strength aluminum body.
• Fully protected ratchet mechanism.
• Reinforced heavy duty back.
• Long handles provide greater mechanical
advantages.
• Lightweight aluminum permits easier con-
tinuous usage.
• One tool to accommodate #9-4 AWG.
• Inspection (PG) gauges available to check
each groove.
Groove Gauge#
9-8 - PG121-1
6- PG125-1
4-PG133-1
• Spring loaded indentor jaw holds
connector in groove prior to crimping
or ratchet engaging.
• 5-year limited warranty.
Features
FULL CYCLE
RATCHET
MECHANISM
SPRING LOADED
INDENTOR HOLDS
CONNECTOR
REINFORCED
HEAVY DUTY
ALUM. BACK
LONG HANDLES
N-12
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Mechanical and Ratchet
![](asset-d.png)
Y1MRTC
HYTOOL™
#8 – #1 Copper HYDENT™
Terminals, Splices, and #6 – #6
Thin-Wall C-Taps
Type Y1MRTC mechanical full cycle ratchet
HYTOOL™ will accommodate copper com-
pression HYDENT™ connectors for #8
through #1 code conductor, #8 through #2
Class I flexible strand copper conductor, and
#2 solid. The color coded die wheel rotates
to provide a proper match of the die and
color coded connector. The die index is
embossed on the crimped connector for
permanent inspectability. A ratchet mecha-
nism assures the tool must complete a full
cycle before releasing.
BENEFITS
• Rotating die is color coded to match color
coded connectors
• Die index embossment allows permanent
inspectability of installed connectors to
insure consistently reliable and depend-
able connections.
• Molded comfort grips reduce fatigue
during continuous use.
• Ratchet mechanism assures a complete
crimp every time.
• Emergency release mechanism allows tool
to be removed from connector in case of
mistaken die choice or to reposition tool.
• 5-year limited warranty.
SPECIFICATIONS
Length: 9.875
Height: 2.72(closed)
Width: .73
Weight: 1.7 lbs.
Wire Range: #8-#1 code conductor,
#8-#2 Class I Flex,
#2 Solid
Up to #6-#6 (Brown)
type “YC-L C-TAP”
Cu Lug and Splice Connectors
# of Crimps
Connector Die Per Barrel
Copper Catalog Index # Length
Wire Size Types (Color) Std Long
YA8C-
# 8 AWG YS8C- 49
Code & Flex YAV8C- (Red) 12
YSV8C-
#6 AWG YA6C-
Code YS6C- 7
#6 AWG YAV6C- (Blue) 12
Code & Flex YSV6C-
#4 AWG YA4C-
Code YS4C- 8
#4 AWG YAV4C- (Grey) 24
Code & Flex YSV4C-
#3 AWG YA3C- 9
#2 Sol. YS3C- (White) 24
#2 AWG YA2C-
Code YS2C- 10**
#2 AWG YAV2C- (Brown) 24
Code & Flex YSV2C-
#1 AWG YA1C- 11**
Code YS1C- (Green) 24
** Die Index 10 (Brown Die) and 11 (Green Die) use the same
die wheel crimp groove.
Y1MRTC
Wire Range: #8-#1 AWG Class B,
#8-#2 Class I Flex.
#2 Solid & #3 Stranded
Y1MRKIT
Kit Contains:
Y1MRTC Full-cycle Ratchet Tool
Sturdy Metal Carrying Case
Terminals:
YA8CL, YA8CL1, YA6CL,
YAV6CLTC14FX, YA4CL,
YAV4CLTC14FX, YA2CL,
YAV2CLTC516FX, YA1CL
Splices:
YS8CL, YS6CL, YS4CL,
YS2CL, YS1CL
Y1MRTCKIT
Kit Contains:
Y1MRTC Full-cycle Ratchet Tool
Sturdy Metal Carrying Case
Terminals:
YA8CL2TC14, YA8CL2TC38,
YA6C2TC38, YA6CL2TC14,
YA6CL2TC14E1, YA6CL2TC14E2,
YA6CL2TC38, YAV6CL2TC14E2FX,
YAV6CL2TC14FX, YA4CL2TC14,
YA4CL2TC38, YA3C2TC38,
YA2C2TC38, YA2CL2TC38,
YA2CL2TC14
Thin-Wall C-Taps:
YC4L12
Cu C-Tap Connectors
Wire Size Cu Str.
Catalog
AWG
Die Index #
# of
Number Run Tap (Color) Crimps
14 16-14
YC10L12 12 16-14 49 1
10 16 (Red)
10 10 7
YC8L12 8 12 (Blue) 1
8 10-8 8
YC6L12 6 12-10 (Grey) 1
68-6 10
YC4L12 5,4 12-8 (Brown) 2
Die Index Number Embossment on Connector after Crimp
for inspection verification.
FOR USE ON
Blue highlighted items are industry standard and most frequently ordered.
N-13
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Crimpers—Mechanical and Ratchet
![](asset-e.png)
M8ND
HYTOOL™
Full Cycle Ratchet Hand Tool
#8-26 AWG Terminals
and Splices
Hand-held full cycle ratchet tool for #8-26
AWG terminals and splices. Full cycle feature
builds in reliability and removes the human
element from the completed installation.
Long handles provide greater leverage.
5-year limited warranty.
SPECIFICATIONS
Length: 10-3/4
Width: 1-3/4
FOR USE ON
Terminals
YAD BA-E
YAD-F BA-EF
YAE BA-ES
YAE-F BA-EZ
YAE-Z BA-EL
YAES
YAEV-H
YAEV-L
YAV
YAV-F
YAV-H
YAV-H-F
Splices
YSV YSM
YSV-H YRV-L
BENEFITS
• Fully protected ratchet mechanism.
• Reinforced heavy duty back.
• Long handles provide greater mechanical
advantages.
• Uses all standard BURNDY®“N” dies.
• Easy groove identification with color-
coded dies.
• 5-year limited warranty.
Features
REMOVABLE DIE SETS
LONG COMFORTABLE HANDLE
FULL CYCLE
RATCHET
MECHANISM
N-14
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Mechanical and Ratchet
![](asset-f.png)
MRC840 AND
MRC840AL
HYTOOL™
Hand-Operated Tool
#8 - 4/0 AWG Non-Insulated
Copper and Aluminum
Terminals and Splices
The MRC840 Mechanical Rotating Crimp
tool will accommodate BURNDY®copper
compression YA and YS series of HYLUG™
and HYLINK™ terminals and splices from
#8 - 4/0 AWG stranded copper conductor.
The MRC840AL Mechanical Rotating Crimp
tool for Aluminum HYLUG™ and HYLINK™
terminals and splices from #8 - 4/0 AWG
aluminum and copper conductors. Butting
steel jaws and over center cam action assure
full crimp force.
The rotatable die wheel is color-coded and
stamped with the conductor size to provide
an easy match of the die and color-coded
BURNDY®HYDENT™ terminals and splices.
YA, YS, YA-A and YS-A series of copper and
aluminum terminals and splices are UL
Listed when installed with these tools. Each
tool comes complete with a 5-year limited
warranty.
SPECIFICATIONS
Length: 26
Height: 8
Weight: 8-1/4 lbs.
FOR USE ON
MRC840 #8 - 4/0 AWG Copper
Terminals and Splices (YA,
YA-L, YS, YS-L)
MRC840AL #8 - 4/0 AWG Aluminum
Terminals and Splices (YA-A,
YS-A)
Features and Benefits
• Comfort grip handles.
〫Aids in prevention of hand slippage.
Reduces fatigue during continuous use.
• Heat treated steel jaws
〫Reduces jaw buckling and misalign-
ment under heavy loading.
• Approximately 9,000 crimp cycle life.
〫Lasts longer than imitations and will still
be working when others have worn out.
• Multiple grip selections on rotatable
die wheels.
〫No lost dies, 9 position color-coded
rotatable die wheels.
• High strength fasteners.
〫Increase tool life by reducing tool wear.
• Plated jaws.
〫Provide enhanced corrosion protection.
• Engraved crimp groove (Die index number).
〫Die index embossment allows perma-
nent inspectability of installed connec-
tors to ensure consistently reliable and
dependable connections.
Features
Color Coated Rotatable Die Wheel
Marked With AWG Sizes
Spring Loaded Mechanism Locks Die Wheel
Into Position. Press Mechanism to Release.
Rotate Die Wheel to Desired Crimp Groove.
26.0
[660]
8.0
[203]
5.0
[127]
Jaw Steel
Oil
Locating
Product Label
Warning Label
Installation Chart
N-15
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Crimpers—Mechanical and Ratchet
![](asset-10.png)
MY
DIELESS HYTOOL™
#8 Str. through 250 kcmil Copper,
#8 Str. through 4/0 Str. Aluminum
Conductors
SPECIFICATIONS
Length: 22.65
Width: 8 lbs. approx.
Depth: 4.86
Width: 1.12
Bench Mount Adapter
Cat. No. BMY-BCH-MT
FOR USE ON
Tool Connectors
MY29-3
MY29-3C Copper-YA, YA-L, YS-L
MY29-3CF Aluminum-YA-A, YS-A
MY29-11 Copper-YA, YA-L, YS
MY29-11C YAV-FX
YS-L, YAV-L, YSV-L
MY28 YAV-L, YSV-L
MY28-4 YAV-A-L, YSV-A-L, YAV-A-R
MY28-6 YAE-L, YAEV-RS, YAEV-H,
YAEV-RH
ACCESSORIES
BMY-BCH-MT Bench Mount Adapter
MY29 UNIVERSAL KIT Contents:
1 EA MY29-11
50 EA YA8CLBOX
50 EA YAV6CLTC14FX
50 EA YAV4CLTC516FX
50 EA YAV2CLTC516FX
50 EA YAV1CLTC38FX
10 EA YAV25LTC38FX
10 EA YAV26LTC516FX
10 EA YAV27LTC12FX
10 EA YAV28LTC12FX
10 EA YA29LBOX
1 EA CASE
BENEFITS
• Save on capital investment with the type
MY HYTOOL™ that accommodates a
wide range of connector/conductor com-
binations from #8 str.-250 kcmil.
• Save time, money, and lower installed
cost with the original dieless MY tool
design. No separate dies required to
purchase or to lose.
• Fast and easy tool setting for the connec-
tor/conductor combination simply by
aligning the white scribe on the nest die
with the wire size on the gauge for proper
crimping results.
• Easy to adjust nest die with knurled steel
knob and machine threads.
• Quality tool with precision machines
indentor, component parts and tool body.
• Fast, medium and high volume crimping
is easily accomplished by bench mounting
the type MY tool in the BMY-BCH-MT
bench mount adapter. A single bolt holds
the MY HYTOOL™ securely using the
.31 dia. mounting hole in the bench
mount adapter.
Features
KNURLED STEEL
ADJUSTING KNOB
INDENTOR DIE
EXTRA STRONG
HEAVY DUTY
REINFORCED
HANDLES
COMFORT GRIPS
HEAVY DUTY
FORGED STEEL
BACK BODY
AND HANDLES
TWO-PLY COVERED
HANDLES ON MY29-3C
AND MY29-11C DESIGNS
SETTING
PLATE
.31” DIA. HOLE
FOR BENCH
MOUNTING
OPERATIONS.
MY29-3 #8 str.-250 kcmil Copper commercial (code) cable
MY29-3C (covered handles) 30 Navy-250 Navy Copper Navy Cable
MY29-3CF (fully covered) #8 str.-4/0 str. Aluminum commercial (code) cable
MY29 UNIVERSAL KIT #8 str.-250 kcmil Copper commercial (code) cable
MY29-11 30 Navy-250 Navy Copper Navy cable
MY29-11C (covered handles) #8 str.-4/0 str. Flexible copper mine machine cable
MY28 #8 str.-4/0 str. Copper aircraft cable
MY28-4 #8 str.-4/0 str. Aluminum aircraft cable
MY28-6
(nylon covered connector)
#8 str.-2/0 str. Copper aircraft cable (flexible)
STRONG
REINFORCED
FORGED STEEL
BACK
BENEFITS (Continued)
• High quality rugged tool design manufac-
tured from heavy duty forged steel with
strong reinforced back and handles.
• Covered handles available on the MY29-
3C, MY29-11C and MY29-3CF
HYTOOL™.
• Comfort grip handles for long periods
of usage.
• Compression terminals and splices are
UL listed and CSA Certified when installed
with type MY HYTOOL™.
• 5-year limited warranty.
Blue highlighted items are industry standard and most frequently ordered.
N-16
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Mechanical and Ratchet
![](asset-11.png)
OH25
HYTOOL™
One-Hand Operation,
Dieless, Full Cycle Ratchet Tool
Installs service entrance splice connectors.
Conductor range: #10 through 1/0.
The OH25 incorporates a full cycle ratchet
and cam mechanism allowing an easy, one-
hand crimping operation. The ratchet mecha-
nism provides for properly completed crimps
every time before the tool can be removed
from the connection. The OH25 is designed
to install 5/8INSULINK™ and LINKIT™ serv-
ice entrance connectors with only (1) crimp
per connector end, speeding installation time.
The single crimp covers the complete contact
area, eliminating possible overlapping or fail-
ure to make the proper number of crimps.
5-year limited warranty.
SPECIFICATIONS
Handle force: 50 lbs. max.
Max force developed:
6,000 lbs.
Weight: 2 lbs. 11 oz.
Length: 12-1/4
ACCESSORIES
Leather Holster
Cat. No. PT4583
No-Go Gauge
Cat. No. PT8504
The PT8504 NO-GO Gauge is used to check
the OH25 HYTOOL™ crimp dimensions.
FOR USE ON
•5/8Service entrance sleeves
• INSULINK™ Type ES (insulated) #10
through 1/0 str.
• LINKIT™ type YSU (bare) #8 through 1/0
str.
•5/8neutral tension sleeves HYSPLICE™
types YS-S YCS-R YDS-AT #4 through 1/0.
• AYP HYPLUG™ #6-1/0 str.
BENEFITS
• One crimp speeds installation.
• No dies to lose.
• Long dependable life with forged steel
jaws and stainless steel indentor.
• Convenient hole to hang tool.
• Protection of internal parts provides
long life.
• Ratchet mechanism provides proper
crimp and uniform quality installations.
• Easy one-hand tool operation with
spring loaded comfort grip handles.
• Proven reliable with years of
dependable service.
• 5-year limited warranty.
Features
COMFORT GRIP
HANDLES PROTECTED
RATCHET
MECHANISM
REPLACEMENT
STAINLESS
STEEL INDENTOR
SPRING
LOADED
HANDLES
HEAT
TREATED
STEEL
1/4” HOLE
FOR SNAP
FASTENER NEST DIE
FORGED
STEEL
JAWS
N-17
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Crimpers—Mechanical and Ratchet
![](asset-12.png)
OUR840
840 POPPER HYTOOL™
One-Handed Operation,
Overhead/Underground,
Full Cycle Ratchet Tool
Installs a Range of Connectors
(Taps, Splices, Terminals)
The OUR840 incorporates a full cycle ratch-
et and cam mechanism allowing an easy, one
hand crimping action. Designed for low
maintenance operation. The OUR840 has a
five (5) year warranty. The ratchet mechanism
provides for properly completed crimps
every time before the tool can be removed
from the connection. With nest and indentor
dies, it will install 5/8INSULINK™ and
LINKIT™ service entrance connectors with
only one (1) crimp per end. With the use of
reduced handle force “X” dies, additional
splices, taps, and terminals can be properly
installed. The die inserts snap into the per-
manent groove easily with one hand and lock
securely in the tool with the spring loaded
positive lock die retainer buttons. Tool oper-
ation is simple:
A. Slip the tool over the connector.
B. The first few strokes grip the connector.
C. Stroke until automatic tool release signi-
fies a completed compression.
SPECIFICATIONS
Max. Crimp Force: 8,000 lbs.
Max Handle Force: 8 lbs. approx.
Weight: 2 lbs. 14 oz.
Length: 13
FOR USE ON
SELECTED APPLICATIONS
Copper connectors from #8 AWG to 250 kcmil
Aluminum connectors from #8 AWG to 4/0
AWG
ACCESSORIES
Cat. No.
PT4583 Leather Holster
• Top grain cowhide saddle leather.
• Large grommet.
(Order Separately)
OUR840-WC Metal carrying case
with die tray.
• Holds one (1) OUR840 and up to eleven
(11) “X” dies. Dies not included.
(Order Separately) OUR840 DIES
X-Dies Recommended
Catalog Die “W” Die Crimp
Number Index Ratio
XNBG BG 2*
XBG BG 2
X161 161 3*
X241 241 2
X245 245 2
X247 247 2
X249 249 2
X660 660 2
X840 840 1
XOH25 - OH 25 Equiv.
* Overlap crimps
•“W” Dies with a die index listed above are not recommend-
ed for the OUR840. Since the standard “W” Dies are wider
than the “X” Dies, additional crimps are required depending
on the connector and the die index.
INSTALLATION TOOLING
Connector OUR-840
(Copper)
Conductor
HYLUG™ HYLINK™
Color Die (# Crimps)
(Copper) Terminal Splice Code Die Index Std. Long
#8 AWG Str. YA8C- YS8C- Red X8CRT 49 1 2
#6 AWG Str. YA6C- YS6C- Blue X5CRT 7 1 2
#5 AWG Str. YA5C- YS5C- Blue X5CRT 7 1 2
#4 AWG Str. YA4C- YS4C- Gray X4CRT 8 1 2
#2 AWG Str. YA2C- YS2C- Brown X2CRT 10 1 2
#1 AWG Str. YA1C- YS1C- Green X1CRT 11 1 2
1/0 AWG Str. YA25- YS25- Pink X25RT 12 2 4
2/0 AWG Str. YA26- YS26- Black X26RT 13 2 4
3/0 AWG Str. YA27- YS27- Orange X27RT 14 3 6
4/0 AWG Str. YA28- YS28- Purple X28RT 15 3 6
250 kcmil YA29- YS29- Yellow X29RT 16 4 8
WVT Dies may be substitued
Connector OUR-840
(Aluminum)
Conductor
HYLUG™ HYLINK™
Color Die No. of
(Aluminum) Terminal Splice Code Die Index Crimps
#8 AWG Str. YA8CA- YS8CA- Blue X8CART 374 2
#6 AWG Str. YA6CA- YS6CA- Gray X6CART 346 2
#4 AWG Str. YA4CA- YS4CA- Green X4CART 375 3
#2 AWG Str. YA2CA- YS2CA- Pink X2CART 348 4
#1 AWG Str. YA1CA YS1CA Gold X1CART 471 3
1/0 AWG Str. YA25A- YS25A- Tan X25ART 296 4
2/0 AWG Str. YA26A- YS26A- Olive X26ART 297 4
3/0 AWG Str. YA27A- YS27A Ruby X27ART 467 4
4/0 AWG Str. YA28A- YS28A- White X28ART 298 6
BENEFITS
• Allows proper crimping of sleeves and
terminations in crimping underground
applications.
• Proper crimps are assured with butting
surface inspection and full cycle ratchet
mechanism.
• Uses reduced handles force “X” dies.
• One tool for most service applications.
• Improved service through redesign and
improvement of many internal parts.
• Easy visual field check for proper tool
adjustment with butting surfaces.
• Easier tool operation is provided with mini
strokes and anti-slip grips.
• Nest and indenter dies available.
• W-28K cutter die permits use of OUR840
tool as a cable cutter. Conductor range:
#4-4/0 ACSR. Aluminum and Copper.
• UL Listed connections when color coded
“X” dies are used on BURNDY®connec-
tors.
• 5-year limited warranty.
Features
COMFORT
GRIP HANDLES
HEAT TREATED STEEL
CONSTRUCTION
RUGGED AND PROTECTED
RATCHET MECHANISM
HIGH STRENGTH
STEEL
BUTTING SURFACES
PROVIDE VISUAL CHECK
FOR TOOL ADJUSTMENT
1/4 HOLE
FOR SNAP
FASTENER
SPRING
LOADED
POSITIVE
LOCK DIE
RETAINER
BUTTONS
SPRING
LOADED
HANDLE
N-18
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Mechanical and Ratchet
![](asset-13.png)
MD6-8
HYTOOL™
Hand-Operated Tool
Installs full range of connectors (taps,
splices, terminals): #14 through 4/0.
Applications: Full Tension and Non-Tension.
The MD6-8 has a five (5) year warranty and is
designed to provide over 90,000 reliable
crimps installing full-tension and non-tension
connectors.
The MD6-8 installs almost all of the line, pole
and house connections in the Burndy
Compression Connector Program with only
one (1) extra die set (W-BG). The tool has two
(2) permanent die grooves, “O” and “D3” for
distribution tap connectors. The “D3” groove
also serves as a seat for die inserts to install
additional splices, taps and terminal connec-
tors. The die inserts snap into the D3 groove
easily with one hand and lock securely in the
tool with the spring loaded positive lock die
retainer buttons.
The MD6-K accepts KEARNEY™ type “O”
dies and BURNDY®“W” and “X” dies with
the KWADP adapter.
KEARNEY™ is a registered trademark of
COOPER TECHNOLOGIES COMPANY.
SPECIFICATIONS
Crimp Force: 9,000 lbs.
Length: 25-3/8
Weight: 6 lbs.
Quality Unsurpassed!
Life cycle tested under full operating forces
for over 90,000 cycles successfully without
adjustment or any parts replacement.
FOR USE ON
• Copper, Aluminum, ACSR, Copperweld,
Alumoweld, Steel, 6201, 5005,
Compressed and compact conductors.
• Copper Taps: #10 sol.-2/0 str.
• Aluminum, ACSR Taps: #14 sol.-4/0 ACSR
• Stirrups: #6 ACSR-4/0 ACSR
• Overhead Full Tension Deadend, Full
Tension Splices, Non Tension Splices,
and Terminals Conductor Range:
#10 str.-4/0 ACSR.
• Code conductor connectors: #6-4/0 str.
Copper and Aluminum
To Check Tool Adjustment
Simply close the tool handles until the jaws
initially butt. When the orange alignment
grooves are in line, the tool is in correct
adjustment.
BENEFITS
• Proper crimps are assured with butting
steel jaws.
• No additional dies required for “O” and
“D3” size tap connectors.
• Increased strength and greater bearing
area is provided with larger steel bolts.
• Fast, easy, one-hand die insertion.
• No lost dies with spring loaded positive
lock die retainer buttons.
• Easy visual field check for proper tool
adjustment with orange alignment
guide lines.
• Over 90,000 crimps provided with
Teflon impregnated steel backed
bronze bushings.
• Full crimp force assured with over center
cam action.
• Easy tool adjustment with allen wrench.
• Operator protection provided with butt
stops and heat shrink tubing.
• Long life expectancy provided with select
clear hickory handles and lightweight high
strength aluminum alloy castings.
• Easier tool operation is provided with bent
handles and anti-slip grips.
• The “D3” groove accommodates the
complete line of type “W-” die inserts.
• 5-year limited warranty.
Features
HIGH STRENGTH
FORGED STEEL
JAWS
SPRING LOADED
POSITIVE LOCK
DIE RETAINER
BUTTONS
PTFE*
IMPREGNATED
STEEL BACKED
BRONZE
BUSHINGS
ORANGE
ALIGNMENT
GROOVES
PROVIDE
VISUAL CHECK
FOR TOOL
ADJUSTMENT
HIGH STRENGTH
CAST ALUMINUM
ANTI-SLIP
HANDLE
GRIPS
BENT
HANDLES
PROVIDE
EASIER TOOL
OPERATION
HANDLE
BUTT
STOPS
HIGH QUALITY
CLEAR HICKORY
HANDLES
HEAT SHRINK
TUBING
ADJUSTMENT
LOCKING
SCREW
ADJUSTMENT
SCREW
OVER CENTER
CAM ACTION
LARGE
DIAMETER
HARDENED STEEL
BOLTS
PERMANENT “D3”
DIE GROOVE
PERMANENT “O”
DIE GROOVE
JAWS BUTT
EASY DIE INSERTION/REMOVAL
MD6 Tool Variations
MD6 Standard MD6 with permanent
“BG” (5/8) and “D3” grooves.
Installs CABLELOK CRIMPIT and
HYCRIMP™ Tap Connectors with
one additional die insert (W-O). All
other tool features and connector
ranges are the same as the MD6-8
described above.
MD6-4 Standard MD6 with permanent
“BG” (5/8) and “D3” grooves and
straight fiberglass handles 24”
long. Fiberglass rated at 100 kV
per foot for 5 minutes.
MD6-14 Standard MD6 with permanent
“BG” (5/8) and “D3” grooves and
straight fiberglass handles 19long
including bent aluminum grips.
Fiberglass rated at 100 kV per foot
for 5 minutes.
MD6-12 Standard MD6-8 jaws with perma-
nent “O” and “D3” grooves and
straight fiberglass handles 24”
long. Fiberglass rated at 100 kV
per foot for 5 minutes.
MD6-6 “Snub-Nose” variation of MD6 has
a permanent “D3” groove in jaw.
Recommended for use where
space for tool jaw is limited.
MD6-37 Permanent 161, 162, 163, 171
dies in the jaw (J, M&P, T & X).
MD6-38 Permanent K, BG, C, dies in
the jaw.
MD6-K “Snub-Nose” permanent
KEARNEY™ groove.
N-19
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Crimpers—Mechanical and Ratchet
![](asset-14.png)
MD7 POSI-PRESS
HYTOOL™
Hand-Operated Tool
The MD7 POSI-PRESS HYTOOL™ is a
composite polymer handle installation tool
that requires no adjustment for the life of the
tool. This assures users of the MD7 tool, that
all connections installed with the MD7
POSI-PRESS HYTOOL™ are consistent and
reliable over the life of the tool. This new tech-
nology tool provides a visual wear indicator
that makes verification of the tool's condition
easy to determine. Once the tool has worn
beyond its useful life, it can be returned to
BURNDY's Tool Repair Center for re-fitting at
a fraction of the price of a new tool.
Installs full range of connectors, (taps,
splices, terminals): #14 Awg through 4/0
AWG.
Applications: Full-Tension and Non-Tension.
The MD7 series of tooling has a five (5) year
warranty and is designed to provide over
99,000 reliable crimps installing both full-
tension and non-tension connectors.
The MD7-8 POSI-PRESS HYTOOL™ installs
almost all of the line, pole, and house con-
nections in the Burndy Compression
Connector Program with only one (1) extra die
set (W-BG). The MD7-8 tool has two (2) per-
manent die grooves, “O” and D3” for
distribution tap connectors. For other tool
versions, see the MD7 Tool Variations sec-
tions below. The “D3” groove also serves as a
seat for die inserts to install splices, taps, and
terminal connectors. The die inserts snap into
the “D3” groove easily with only one hand,
and lock securely in the tool with the spring
loaded, positive lock, die retainer buttons.
Handles have been tested at 100 kV per foot
for five (5) minutes.
SPECIFICATIONS
Crimp force: 9,000 lbs.
60 lbs. Handle Force
Length: 25
Width: 8(at handle end)
4-1/2(at jaw end)
Width: 7 lbs.
Unsurpassed Quality that no one else can
match!
Life cycle tested under the full range of
operating forces for over 99,000 cycles
successfully without failure or any
parts replacement.
FOR USE ON
• Copper, Aluminum, ACSR, Copperweld,
Alumoweld, Steel, 6201 5005.
Compressed and compact conductors
• Copper Taps: #10 sol. - 2/0 str.
• Aluminum, ACSR Taps: #14 sol.
- 4/0 ACSR
• Stirrups: #6 ACSR - 4/0 ACSR
• Overhead Full Tension Deadend, Full
Tension Splices, Non Tension Splices,
and Terminals Conductor Range:
#10 str. - 4/0 ACSR
• Code conductor connectors: #6 - 4/0 str.
Copper and Aluminum
BENEFITS
• Easier tool operation due to unique
handle design, and anti-slip grips.
• Improves operation by preventing slipping.
• Proper crimps are assured with
butting jaws.
• Provides reliable and consistent crimps
every time.
• Lasts up to 6 times longer than cheap
imitations, and will still be working when
others have long since worn out.
• No lost dies and one-hand die insertion.
• Allows use of the complete line of Burndy
“W” and “X” die inserts.
• Increases life of tool by reducing tool wear.
• 5-year limited warranty.
Features
ELECTROLESS NICKEL PLATED JAWS
AND JAW LINKS PROVIDE ENHANCED
CORROSION RESISTANCE
HIGH STRENGTH STAINLESS STEEL PINS
RESIST CORROSION AND HELP PROVIDE
LONG TOOL LIFE
BLANK INSERT PROVIDED FOR PERSONALIZING
TOOL FOR IDENTIFICATION AND INVENTORY
PURPOSES
REINFORCED POLYMER COMPOSITE
HANDLES TESTED FOR 100KV PER FOOT
FOR FIVE MINUTES WHEN NEW AND
WHEN PROPERLY CLEANED
HANDLE BUTT STOPS
COMFORT GRIP DESIGN WITH CHECKED
SURFACE AND ERGONOMIC HANDLE
ENDS PROVIDE A POSITIVE,
SLIP-FREE GRIP.
PERMINATE “D3”
DIE GROOVE
SPRING LOADED POSI-
TIVE LOCK DIE RETAINER
BUTTONS
GROOVE
INDICATOR
FEATURES
• Ergonomically designed, one-piece,
composite polymer handles.
• Comfort grip handles.
• Time-proven steel jaw designs.
• No tool adjustment required.
• 99,000 crimp/cycle life.
• Positive lock, spring loaded die
retainer buttons.
• Permanent “D3” die groove.
• PTFE impregnated steel/bronze bushings
and stainless steel pins.
• Electroless nickel plated jaws and jaw links.
MD7 Tool Variations
MD7-8 MD7 with permanent “O” and “D3”
grooves. Installs almost all of the
line, pole, and house connections in
the Burndy Compression Connector
Program with only one (1) extra die
set (W-BG).
MD7-6 “Snub-Nose” variation of MD7
has a permanent “D3” groove jaw.
Accepts the full-line of BURNDY®
“W” and “X” die inserts.
Recommended for use where
space for tool jaw
is limited.
MD7 Standard MD7 with permanent
“BG” (5/8) and “D3” grooves.
Installs Cablelok Crimpit and
HYCRIMP™ Tap connectors with
one (1) additional die insert (W-O).
All other tool features and connec-
tor ranges are the same as the
MD7-8.
N-20
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Mechanical and Ratchet
![](asset-15.png)
MD7-34R POSI-PRESS
HYTOOL™
Hand-Operated Full Cycle
Ratchet Tool
The MD7-34R POSI-PRESS HYTOOL™ has
a full stroke ratchet that assures the user has
cycled the tool completely for a consistent
crimp every time. The tool handles are manu -
factured from a new reinforced composite
polymer that requires no adjustment for the
life of the tool. This new tool design assures
users that all connections installed with the
MD7-34R are consistent and reliable over the
life of the tool. A visual wear indicator
provides easy verification of the tool's condi-
tion. An emergency ratchet release allows
tool removal in case of mistaken die choice or
to reposition tool. The MD7-34R crimps color
coded lugs and splices for #8-500 kcmil class
B code conductor and #8-350 kcmil Cu Flex
conductor. It will also crimp thin wall C-Taps
from #12 - 3/0 AWG class B code conductor.
The color coded W-VT dies snap into the jaw
grooves easily with only one hand and lock
securely into the tool with the spring loaded,
positive lock, die retainer buttons. The die
index number is engraved in the crimping
groove to emboss the finished connection.
This makes inspection and verification of
proper installation an easy process. Due to
the one piece handle design, if the tool ever
wears beyond it's useful life, it can be
returned to BURNDY's Tool Repair Center for
refitting at a fraction of the price of a new tool.
A rubber covered version, the MD7-34R-C,
is available.
SPECIFICATIONS
Crimp force: 9,000 lbs.
Length: 26
Width: 8
at handles 4-1/2
at jaws
Jaw Covering: EPDM Rubber
(MD7-34RC).
Handle Material:
Reinforced composite
polymer
Warranty: 5 years
MD7-34 Tool Variations
MD7-34R - #8-500 Cu HYDENT™, Full
Stroke Ratchet
MD7-34R-KIT1 - MD7-34R, metal carrying
case and all dies for #8-500 kcmil Cu
HYDENT™ and C-Taps
MD7-34 - Supplied without the ratchet
mechanism
MD7-34-KIT1 - MD7-34, metal carrying
case, and all dies for #8-500 kcmil Cu
HYDENT™ and C-Taps for #12 - 3/0 AWG.
FOR USE ON
• Copper Lugs and Splices #8-500 kcmil.
Types YA, YA-L, YA-L-TC, YA-L-NT,
YS-L, YS, YST, YA-TC
• Copper Lugs and Splices #8-350 kcmil
Flex. Types YAV-L-TC-FX, YA-LB,
YA-TC-FXB, YSV-L, YAV-L-NT-FX,
YAV-L-FX, YAV-FXB
• Copper Battery Lugs #8-350 kcmil Flex.
Types YAG-TC-LD
• Thin wall C-taps #12 - 3/0 AWG.
Types YC-L
Features
HIGH STRENGTH
STAINLESS STEEL PINS
RESIST CORROSION AND
HELP PROVIDE LONG
TOOL LIFE
REINFORCED POLYMER COMPOSITE HANDLES RATED
FOR 100 KV PER FOOT FOR FIVE MINUTES WHEN NEW
AND WHEN PROPERLY CLEANED
EMERGENCY
RATCHET RELEASE
COMFORT GRIP DESIGN WITH CHECKERED
SURFACE AND ERGONOMIC HANDLE ENDS
PROVIDE A POSITIVE, SLIP-FREE GRIP
BLANK INSERT PROVIDED FOR
PERSONALIZING TOOL FOR IDENTIFICATION
AND INVNETORY PURPOSES
FULL STROKE
RATCHET
MECHANISM SPRING LOADED
POSITIVE LOCK
DIE RETAINER
BUTTONS
JAWS BUTT AT
COMPLETED
CRIMP
FEATURES
• Full Stroke Ratchet Mechanism.
• Ergonomically designed, one piece,
composite polymer handles.
• Comfort grip handles.
• Time-proven forged steel jaw designs.
• No tool adjustment required.
• Positive lock, spring loaded die retainer
buttons.
• PTFE impregnated steel/bronze bushings
and stainless steel pins.
• Color Coded Dies.
• DIE index embossed on finished
connection.
BENEFITS
• Easier tool operation due to unique handle
design, and anti-slip grips.
• Grips and handle knobs improve operation
by preventing slipping.
• Butting jaws assure proper crimps.
• Wear indicator allows instant inspection
of calibration.
• Full cycle ratchet assures complete
consistent crimp.
• High grade hardware increases tool life
and durability.
• Allows use of complete line of BURNDY®
W-VT, W-RT and X-RT series dies.
• Color Coded dies simplify selection of
correct connector and die combinations.
• Die index embossment on crimp provides
easy inspection and quality assurance.
• 99,000 crimps without needing adjustment.
• 5-year limited warranty.
N-21
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Crimpers—Mechanical and Ratchet
![](asset-16.png)
MD6/MD7
TOOLING ACCESSORIES
Dies for Special Applications
(See present installation tool index in refer-
ence section for complete W-Die listing.)
W-BG
The W-BG die is a double groove die set
requiring only one (1) crimp per end on
service entrance sleeves and only 1/2 the
number of crimps on other 5/8sleeves.
W-28K
The W-28K cutter die permits use of
MD6/MD7 type tools as a cable cutter.
Conductor range: 4-4/0 ACSR, Aluminum
or Copper.
Cat. No. PT6744
The semi-rigid Neoprene cover, a non-
conductive material, is provided for the MD6-
6 “Snub-Nose” HYTOOL™ to avoid damage.
Fits all MD6-6 Snub-Nose variations.
Cat. No. PT4925
Canvas Bag
The PT4925 is a sturdy canvas bag for pro-
tecting the MD6/MD7 tools with or without
rubber covers plus up to (9) die sets. Dies
purchased separately.
Cat. No. PT6733
Hot-Line Tool Carrying Bag
The PT6733 is a heavy-duty, adjustable can-
vas bag for the storage and protection of
Hot-Line Tools. The bag accommodates 48,
60and 72variations of the MD6 and Y35
Hot-Line Tools.
PT4931-1
Die Button Repair Kit
Cat. No. PT4952-1
Steel Carrying Case
The PT4952-1 steel carrying case provides
storage and protection for the MD6 tools
with or without rubber covers plus up to (18)
die sets. Tool and die sets not included. Fits
MD6, MD6-6, MD6-8, MD6-14, MD6-37,
MD6-38, MD7 and MD7-6.
Cat. No. MD6-CP1
The laminated vinyl covers, are provided for
the MD6/MD7 HYTOOL™ to avoid damage.
Compact in size, the covers snap easily into
place over the jaw edges without obstructing
vision.
The MD6-CP1 fits all MD6/MD7 tool varia-
tions except the Snub-Nose MD6-6/MD7-6
type design. Supplied as a set.
Non-Bowing Dies
Cat. Nos. W-687 and W-702
The Non-Bowing die sets install one-piece,
full-tension UNISPLICE™ sleeves on ACSR
conductors without bowing.
UNISPLICE™ ONE-PIECE SLEEVES:
W-687 Installs: #4 ACSR 6/1, 7/1-YDS4RL
and YDS4RLY
#2 ACSR 6/1-YDS2RL
and YDS2RLY
W-702 Installs: #2 ACSR 7/1-YDSO21RL
and YDS021RLY
1/0 ACSR-YDS25RL
and YDS25RLY
Protective Jaw Covers
Cat. No. WDIETREE
W Die Holder
This innovative W-Die Holder replaces the
standard metal carrying case designed for
BURNDY®W-Dies. Its straight forward
design allows for easy insertion of the W-
Dies onto the holder, providing greater flexi-
bility and secure storage.
Cat. No. CASEWDIES
Compact Die Case
Compact die case for (12) “W” or
“X” die sets. Dies purchased separately.
N-22
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Mechanical and Ratchet
![](asset-17.png)
MD6R
HYTOOL™
Full-Cycle Ratchet Tool
Installs full range of connectors (Taps,
Splices, Terminals): #6 through 4/0 AWG.
Applications: Overhead and underground ––
full-tension and non-tension. Use MD6-6R2
for code cable terminals and splices through
500 kcmil copper.
The MD6R full-cycle ratchet tool installs all
the same connectors using the same “W”-
type dies that the MD6 tool installs plus the
addition of code cable connectors through
500 kcmil copper.
A maximum handle force of 40 lbs. plus short
handle opening and angled head combine to
provide an ideal tool for difficult overhead
and tight underground applications.
5-year limited warranty.
SPECIFICATIONS
Output force: 12,000 lbs.
Handle input force: 40 lbs.
Number of strokes: 5
Weight: 10 lbs.
Length: 24
FOR USE ON
• Copper, Aluminum, ACSR, Copperweld,
Alumoweld, Steel, 6201, 5005,
Compressed and compact conductors.
• Copper Taps: #10 sol.- 2/0 str.
• Aluminum, ACSR Taps: #14 sol.-
4/0 ACSR.
• Stirrups: #6 ACSR- 4/0 ACSR.
• Overhead Full Tension Deadends, Full
Tension Splices, Non Tension Splices,
and Terminals Conductor Range:
#10 str.-4/0 ACSR.
• Code conductor connectors:
#6-500 kcmil. Copper.
BENEFITS
• Precise crimping everytime is provided
with the ratchet mechanism and automatic
release only after five (5) handle strokes.
• Easy tool operation is provided with
40 lbs. maximum handle force reducing
possible back strain.
• Convenient operator usage for difficult to
reach overhead and tight underground
trench applications is provided with the
angled head, short handle stroke and
minimal handle force requirements.
• Easy handling and insertion is provided
with spring loaded handles.
• The D3groove accommodates the
complete line of “W” die inserts.
• 5-year limited warranty
MD6R Variations:
Cat. No. Permanent Die Grooves
MD6R BG (5/8) and D3
MD6-6R D3Snub-Nose
MD6-6R-2 D3Modified for copper
color coded dies #8 through
500 kcmil.
MD6-8R O and D3
Accessories:
Cat. No. PT4925
The PT4925 is a heavy-duty canvas carrying
bag for the storage and protection of the
MD6...R tools. Pockets for dies are included.
Cat. No. PT17188
ABS Cover Kit
The PT17188 is the heavy-duty ABS plastic
cover kit including (3) piece ABS cover, label
and hardware.
Features
12,000 LBS.
CRIMP
FORCE
45° ANGLED
HEAD
SPRING
LOADED
STRAIGHT
HICKORY
HANDLES
PLASTIC
COMFORT
GRIPS
60° HANDLE
OPENING
FULL CYCLE
RATCHET
MECHANISM
40 LB. MAX
HANDLE
FORCE
REQUIRED
FIVE (5)
STROKES
REQUIRED
FOR COM-
PLETED
CRIMP AND
AUTOMATIC
RELEASE
HEAVY
GAUGE ABS
PLASTIC
PROTECTS
RATCHET
MECHANISM
STANDARD
MD6 JAW
VARATIONS
N-23
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Crimpers—Mechanical and Ratchet
![](asset-18.png)
MD6 HOTSTICK
TOOLS
The MD6 Type Hotstick tools incorporate
either a pantograph toggle action handle or
straight handles. They use standard MD6
Type jaws so that they will do everything the
standard MD6 will do only they can be used
for energized installations. The fiberglass
handles are rated at 100 kV/ft for 5 minutes.
5-year limited warranty.
SPECIFICATIONS
Handle
Cat. No. Length Weight/Lbs.
MD6HS60 6015.5
MD6HS72 7216.5
MD6-6HS60 6015.5
MD6-6HS72 7216.5
MD6-8HS60 6015.5
MD6-8HS72 7216.5
MD6-AH48 4813.75
MD6-8AH48 4813.75
FOR USE ON
• Copper, Aluminum, ACSR, Copperweld,
Alumoweld, Steel, 6201, 5005.
Compressed and compact conductors.
• Copper Taps: #10 sol.-2/0 str.
• Aluminum, ACSR Taps: #14 sol.-
4/0 ACSR.
• Stirrups: #6 ACSR-4/0 ACSR.
• Overhead Full Tension Deadends, Full
Tension Splices, Non Tension Splices,
and Terminals Conductor Range:
#10 str.- 4/0 ACSR.
• Code conductor connectors:
#6 - 4/0 str. Copper and Aluminum.
BENEFITS
• The MD6-HS type Hot-Line Tool incor -
porates a pantograph, toggle-action design
to install connectors with the same handle
force as the standard MD6-type tooling.
• All fiberglass handles rated at 100 kV per
foot for five minutes.
• Angled head and lightweight makes
connector installation easier.
• Supplied with MD6, MD6-6, and MD6-8
jaw variations.
• The MD6-AH type Hot-Line Tool incor -
porates an angled head to make hard to
reach hot-line connections easier.
• Straight 48” fiberglass handles rated
at 100 kV per foot for five minutes.
• Supplied in MD6, MD6-6 and MD6-8
jaw variations.
• 5-year limited warranty.
Features
STD MD6
JAWS
TOGGLE
ACTION
HANDLE
FIBERGLASS
HANDLES
ANGLED
HEAD
N-24
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Mechanical and Ratchet
![](asset-19.png)
WIREMIKE
RK194-2
The wire mike is a useful instrument
designed for measuring ACSR, stranded and
solid conductors, I.P.S. tubing, rigid and thin-
wall conduit, plus inside and outside dimen-
sions of tubing and pipe sizes. A ruler is also
included.
RK147-2
CONSTRUCTION/
MAINTENANCE
WIRE STRIPPERS
These two lightweight strippers feature pre -
cision ground blades that give a precise and
rapid strip for small wire applications. The
RK190-2 has presize stripping grooves for
#10-#20 AWG solid and a copper wire cut-
ting blade. The RK147-2 is an adjustable
stripper cutter with a simple cam screw
adjustment for multi-varied wire sizes and
insulation thickness up to #12 AWG solid or
stranded wire. Both tools are part of
BURNDY’s convenience package program
and are shipped on merchandising rack
cards.
RK147-2
Wire Stripping Range: No minimum,
up to #12 AWG
Overall Length: 5.31
Weight: .18 lbs.
FOR USE ON:
• ACSR: #6 - 336.4 (26/7) str.
• Stranded: #18 str. - 2,000 kcmil
• Solid: #20 sol. - 4/0 sol.
• IPS Tubing (Cu/Al) &
Rigid conduit: 1/4- 2-1/2
• Tubing sizes: 3-11/8inside max.
2-15/16outside max.
• Thinwall conduit: 3/8- 2-1/2
BENEFITS:
• Provides quick and easy identification of
commonly used conductors (ACSR,
stranded and solid AWG).
• Provides quick and easy identification of
IPS tubing and rigid conduit.
• Provides quick and easy identification of
thinwall conduit.
• Measures I.D. and O.D. of tubing.
• Provides easy conversion of information.
• Strong, durable, long lasting, high quality
stainless steel wire mike.
• Convenient size makes it easy to carry.
• Available with your company name and
logo. Customer must supply camera ready
artwork. Contact BURNDY®for details.
Minimum order required.
N-25
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Crimpers—Mechanical and Ratchet
![](asset-1a.png)
Y500CT-HS
L'IL CRIMP™
6 Ton Hydraulic Crimp Tool
The BURNDY®Y500CT-HS HYPRESS™ con-
nector installation tool provides 6 U.S. Short
tons of force in a compact and easy to use,
hand-held hydraulic tool. The Y500CT-HS
incorporates a specialized latch style head
with a generous working stroke for a wide
variety of crimping applications. The special-
ized head allows interference-free closures
on tap connectors up to the BURNDY®YHD-
400 size. The head is fitted onto a lightweight
tool body with handles that are ergonomical-
ly designed to provide slip-free grip and eas-
ier crimping. The tool features a patented
high speed ram advance mechanism that
minimizes crimp cycle time along with an
ergonomic trigger drain mechanism that
allows the ram to return to the preset posi-
tion. The tool accommodates all BURNDY®
“X”, “W”, and “W-VT” style dies that seat in
the permanent “D3” crimping groove.
Installation applications include #6 AWG to
600 kcmil copper lugs and splices, #6 AWG
to 350 AWG aluminum lugs and splices, and
up to 4/0 aluminum tap connections. The per-
manent “D3” groove and 180 degree rotatable
head are standard on the Y500CT-HS.
Each Y500CT-HS HYPRESS™ tool uses
BURNDY®dies and off-the-shelf connectors
that are available worldwide. Your Y500CT-
HS HYPRESS™ comes equipped with a
durable metal carry case to hold the tool and
a multitude of die sets.
SPECIFICATIONS
Output Force: 6 tons (5.4 metric tons)
Tool Weight: 7.8 lbs. (3.5 kg)
Total Strokes: 7 (w/o connector)
Height: 6.0(152 mm)
Length: 17.6(447 mm)
FOR USE ON
• Copper, Aluminum, ASCR, Steel,
Copperweld, Alumoweld, 6201, 5005,
Compressed, Compact, Stranded &
Solid conductors
• Installs splices, taps, or terminations:
#8 - 600 kcmil Copper Str.
#8 - 350 kcmil Flex
#8 - 350 AWG Aluminum
Features and Benefits
• Lightweight latch head design.
〫Provides enhanced clearance for tap
connectors.
• 180° head rotation.
〫Versatile tool head allowing user crimp
access into tight spaces.
• Ergonomic handle design.
〫Easier operation, helping reduce fatigue.
• Audible pressure “pop-off” valve.
〫Indicates properly completed crimp.
• Permanent “D3” crimp groove accepts all
BURNDY®“W” and “X” dies.
〫Standard die design with proven
performance.
• Durable metal carrying case.
〫Provides superior protection and stores
all accessories.
• High speed ram advance.
〫Provides faster crimps.
• Handle trigger drain.
〫Convenient ram retraction.
• 5-year limited warranty.
〫Customer satisfaction and technical
support.
Features
17.6
[447]
FUNCTIONAL
D3DIE GROOVE
ERGONOMIC
HANDLE DESIGN
SPRING LOADED DIE RETAINING PINS
180° ROTATABLE HEAD
SPECIALIZED LATCH DESIGN
LATCH HEAD RELEASE
6.0
[152]
RANGE TAKING DIES
WDC4500: #4-500 Cu Str.
#2-4/0 Cu Flex
UL and CSA for use on YA and YS series.
Also for use on YAV and YSV series.
WDA8300: #8-300 Al
#6-400 Cu Str.
#2-4/0 Cu Flex
UL and CSA for use on YA, YS, YA-A, and
YS-A series. Also for use on
YAV and YSV series.
N-26
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Self-Contained Hydraulic
![](asset-1b.png)
Y35 SERIES
ACCESSORIES
Cat. No. HH5-RL48
Hot-Line Handle Assembly
The HH5-RL48 is a 48” long fiberglass
handle assembly that easily attaches to a
standard Y35 HYPRESS™ tool. Rotation of
the handles controls the rapid ram advance
and release mechanisms. The handles are
rated at 100KV per foot for five minutes. The
Catalog Number does not include the Y35.
For factory assembled unit order Catalog
Number Y35-16.
Cat. No. PT6733
Hot-Line Tool (Heavy-Duty)
Carrying Bag
The PT6733 is a heavy-duty, adjustable
canvas bag for the storage and protection of
hot-line tools. The bag accommodates 48
through 72variations of the Y35 and MD6
hot-line tools.
Cat. No. PT29291
Die Case
Steel case designed for storage and protec-
ton of “U” dies used with the Y35 and other
BURNDY®tools. Holds 15 die sets. Length 9
1/2, width 6, height 1-1/2. Dies sold
separately.
Y34A Indentor Adaptor:
To use Y34A indentors in a Y35, Y39,
or Y750 tool.
Cat. No. Y35P3
Seal Repair Kit:
Cat. No. Y35/Y39 REP KIT A
Steel Carrying Case
Cat. No. PT2972 for Y35
Cat. No. PT29360 for Y35-2
PT 29279-2
Force Test Gauge
The PT 29279-2 Force Test Gauge is
designed to provide an accurate visual read-
ing of the output force produced by the
hand-hydraulic Y35, Y35-2, Y39 and Y750
HYPRESS™ tools. It is not recommended for
any remote powered HYPRESS™ heads
such as the Y35BH. The PT 29279-2 Force
Test Gauge is factory calibrated and inspect-
ed to very stringent tolerances providing the
customer accuracy and an excellent means
for quality assurance control. Supplied with
padded storage case.
BENEFITS
• Easy to read
• Provides means for quality assurance
control.
• Blank (test) “U” dies are provided for
testing procedure.
• Tool output force is applied to load cell
for visual read out of the resulting force
on the dial.
• The blank (test) “U” set is included with
the Force Test Gauge.
• An easy to read operating and main -
tenance manual is included.
N-28
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Self-Contained Hydraulic
![](asset-1c.png)
Y750HSXT AND
Y750CHSXT RUBBER
COVERED HEAD
750 REVOLVER HYPRESS™
Hydraulic Hand Operated
Tool—
12 Ton Crimp Force
Conductor Range:
#14 - 750 kcmil Cu/Al
#4 - 556.5 kcmil ACSR
The BURNDY®Y750HSXT Series HYPRESS™
is a wide mouth (1.65) hand operated
hydraulic 12 ton crimping tool for use on
virtually all compression applications. The
C-shaped head rotates 355° relative to the
handle and is mated to a patented rapid
advance pump. The Y750HSXT provides
easy tapping, splicing, and terminating of
overhead lines, the full line of HYGROUND
®
compression grounding connectors, NEC
cable connections, and N30 - N650 Navy
cable connections.
The Y750HSXT accepts all BURNDY®“U”
dies for use on conductor ranges of
#14 - 750 kcmil AL/CU and #4 - 556.5 kcmil
ACSR conductors.
The Y750CHSXT HYPRESS™ has a rubber-
covered head and handles for tool impact
protection.
Each Y750HSXT uses standard BURNDY®
dies and off-the-shelf connectors available
world-wide. Supplied with a durable high
impact formed carrying case to hold the tool,
and die compartment to hold “U” die sets.
(Dies sold separately.) All BURNDY®
Y750HSXT series tools are provided with a
5-year limited warranty.
SPECIFICATIONS
Force developed: 12 tons
Weight: 14.5 lbs. (6.6 kg)
Length: 23.96(608 mm)
Height: 2.86(78 mm)
Width: 8.71(222 mm)
Jaw opening: 1.65(42 mm)
FOR USE ON
• Tension Sleeves
Copper #8 sol. - 500 kcmil
Aluminum #8 sol. - 556.5 kcmil
ACSR #4 - 556.5 kcmil
•Taps
Copper #14 sol. - 500 kcmil
Aluminum #8 - 500 kcmil
• Aerial Cable
Copper #6 - 500 kcmil
• Terminals & Splices
Aluminum #8 - 750 kcmil
Copper #8 - 750 kcmil
ACSR #4 - 556 kcmil
• HYGROUND
®
(Compression Grounding)
Copper #8 - 500 kcmil
(cable/ground rod)
Ground Rods 1/2- 1Diameter
ACCESSORIES:
Cat. No. Description
Y750HSCASE Plastic Carrying Case for
Y750HSXT or
Y750CHSXT.
PT29279-2 Force test gauge for
accurate visual reading of
output force.
PT29291 Die Case
Steel case for storage and
protection of “U” dies.
WIREMIKE Provides quick and easy
identification of commonly
used conductors.
BENEFITS
• Covers a wide range of applications with
a lightweight, self-contained system and
provides easy tool removal from continu-
ous conductors with its C-shaped head.
• Easy tool positioning with its 355° head
rotation.
• Patented rapid advance pump for faster
crimps.
• Exposed positive die lock buttons for easy
die change out and die retention.
• Handle trigger drain for convenient ram
retraction.
• Quality assurance is provided with an
audible “Pop-Off” pressure relief valve.
• Comfort grip handles help ease operator
fatigue with continuous use.
• Long life expectancy from the company
that provided the industry with the first
self-contained hydraulic tool in 1934.
• Rubber covered head and handles on
Y750CHSXT for tool impact protection.
• Supplied with high impact plastic carrying
case.
• 5-year limited warranty.
Comfort Grip
Handles
Handle Trigger
Drain
Ergonomic Handle
Design
Audible “Pop-Off”
Pressure Relief Valve
355° Head
Rotation Both Die Release
Buttons Exposed
Large 1.65
Jaw Opening
FEATURES
N-30
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Self-Contained Hydraulic
![](asset-1d.png)
Y644HSXT
DIELESS HYPRESS™
THE “1” CRIMP RANGE
TAKING TOOL
Hydraulic Hand Operated
Tool—
11 Ton Crimp Force
#6 - 1000 kcmil Copper
HYLUG™ Terminals and
HYLINK™ Splices
#6 - 750 kcmil Aluminum
HYLUG™ Terminals and
HYLINK™ Splices
The Y644HSXT dieless HYPRESS™ is a hand
operated 11 ton hydraulic crimping tool. Only
1 crimp is required for each wire termination
for both long and standard length barrels on
HYLUG™ terminals and HYLINK™ splices.
The Y644HSXT has a latch style head which
provides easy tool removal from continuous
conductor runs. The head rotates 355° relative
to the handles and is mated to a patented
rapid advance pump. The Y644HSXT weighs
only 15 pounds and delivers 11 tons of crimp-
ing force. The result is easy terminating and
splicing using BURNDY®HYLUG™ and
HYLINK™ terminals and splices.
SPECIFICATIONS
Output Force: 11 tons (22,000 lbs.)
Weight: 15 lbs. (5.6 kg)
Length: 23.20(589 mm)
Height: 3.00(76 mm)
Width: 7.04(179 mm)
FOR USE ON
AWG/kcmil Connector
Size Range Type
Copper Terminals
#6 - 1000 kcmil YA-L, YA-2LN, YA, YA-FXB
YA-2N, YA-L-2TC, YA-L-FX
YAB-4N, YA-L-TC,
YA-2L, YA-4N, YEV-P-FX,
YE-P, YE-P-FX
Splices
YS-L, YS, YS-T
Aluminum Terminals
#6 - 750 kcmil YA-A, YA-A-TN
Splices
YS-A
Aluminum HYPLUG™
#6 - 750 kcmil AYP, AYPO
ACCESSORIES
Cat. No. Description
WIREMIKE Provides quick and easy
identification of commonly
used conductors.
Y644HSCASE Plastic carrying case.
BENEFITS
• Dieless system, eliminates the need to
purchase and maintain dies.
• Patented rapid advance pump for faster
crimps.
• Pressure relief “Pop-Off” valve provides
audible indication that crimp is complete.
• Handle trigger drain for convenient ram
retraction.
• 355° head rotation for versatile tool head
positioning in tight areas.
• Easy inspection and positive identification
is provided with the BURNDY®“”.
• Comfort grip handles help ease fatigue
with continuous use.
• Supplied with high impact plastic carrying
case.
• 5-year limited warranty.
FEATURES
Y644HSXT Dieless HYPRESS™ Range Taking
Capabilities. The following size HYDENT™ lugs
and two way splices, when crimped with the
Y644HSXT Dieless HYPRESS™ Tool, produce the
following UL Listed range taking capa bilities.
Aluminum Connectors Copper Connectors
Standard Expanded Standard Expanded
Wire Size Wire Range Wire Size Wire Range
#6 AWG #6 AWG #6 AWG #6 AWG
#5 AWG #5-#6 AWG #5 AWG #5-#6 AWG
#4 AWG #4-#6 AWG #4 AWG #4-#6 AWG
#3 AWG #3-#6 AWG #3 AWG #3-#6 AWG
#2 AWG #2-#6 AWG #2 AWG #2-#6 AWG
#1 AWG #1-#2 AWG #1 AWG #1-#6 AWG
1/0 AWG 1/0-#1 AWG 1/0 AWG 1/0-#6 AWG
2/0 AWG 2/0-#1 AWG 2/0 AWG 2/0-#4 AWG
3/0 AWG 3/0-#1 AWG 3.0 AWG 3/0-#2 AWG
4/0 AWG 4/0-#1 AWG 4/0 AWG 4/0-#1 AWG
250 kcmil 250-1/0 AWG 250 kcmil 250-1/0
300 kcmil 300-2/0 AWG 300 kcmil 300-2/0
350 kcmil 350-3/0 AWG 350 kcmil 350-3/0
400 kcmil 400-4/0 AWG 400 kcmil 400-4/0
500 kcmil 500-4/0 AWG 500 kcmil 500-4/0
600 kcmil 600-250 kcmil 600 kcmil 600-250
750 kcmil 750-500 kcmil 750 kcmil 750-500
800 kcmil 800-500
1000 kcmil 1000-750
N-31
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Crimpers—Self-Contained Hydraulic
![](asset-1e.png)
4-POINT®Y81KFT
DIELESS HYPRESS™
Hydraulic Hand Operated
Crimping Tool
#8 – 1000 kcmil Copper HYLUG™ Terminals
and HYLINK™ Splices
#8 – 750 kcmil Aluminum HYLUG™ Terminals
and HYLINK™ Splices
The Y81KFT 4-POINT®dieless HYPRESS™ is
a hand operated 6 ton hydraulic crimping
tool for use on a wide variety of terminal and
splice compression applications. The
Y81KFT incorporates a dieless latch style
head that provides easy tool removal from
continuous conductor runs and eliminates
the need to purchase and maintain dies. The
head rotates 360º relative to the handles and
is mated to a patented rapid advance pump.
The Y81KFT weighs only 12 pounds and
delivers 6 tons of crimping force. The result is
easy termination and splicing using
BURNDY®HYLUG™ and HYLINK™ termi-
nals and splices.
The Y81KFT is supplied with a molded high
impact plastic case and comes complete
with a 5-year limited warranty.
Y81KFT dieless HYPRESS™ Range Taking
Capabilities: The Y81KFT provides range tak-
ing capabilities that is UL Listed and CSA
Certified for Copper (Code, Compact and
Flex) and Aluminum (Code and Compact)
conductors when used in conjunction with
BURNDY®HYLUG™ terminals and
HYLINK™ splices. See chart for connector,
conductor and range taking combinations on
pages C-7 and C-8.
Features and Benefits
• Dieless installation system.
〫Eliminates the need to purchase and
maintain dies.
• UL Listed and CSA Certified with Range
Taking Capabilities
〫Provides the installer with a UL Listed
and CSA Certified crimps with Range
Taking Capabilities when used in con-
junction with BURNDY® HYLUG™
Terminals and HYLINK™ Splices
• Flip top head design.
〫
For easy loading and removal of installed
terminals and splices, saving time.
SPECIFICATIONS
Output Force: 6 tons (12,000 lbs)
(5450 kg)
Weight: 12 lbs. (5.45 kg)
Length: 25.6 in. (650 mm)
Height: 7.7 in. (196 mm)
Width: 2.5 in. (64 mm)
FOR USE ON
• Copper, Aluminum, Compressed,
Compact, Stranded, Solid and Flex
Conductors.
• Installs Splices, Taps and Terminations:
#8 - 1000 kcmil Copper (YA, YA-L, YS,
YS-L, YS-T, Y-R )
#8 - 777.7 (750 Nominal Flex Wire Size)
kcmil Flex (YA-FX, YAV, YA-L-FX, YS,
YSV-FXB)
#8 - 750 kcmil Aluminum (YA-A, YS-A)
#8 - 750 kcmil Aluminium Pin Adapters
(AYP, AYPO)
DIELESS
SYSTEM
HANDLE TRIGGER DRAIN
LOCKING LATCH PIN
AUDIBLE “POP-OFF” PRESSURE
RELIEF VALVE
PIVOTING
NEST DIE
• Audible pressure “pop-off” valve and die
embossment providing 360º inspectability.
〫Assures proper crimps with both audi-
ble and visual indicators for the
installer.
• Handle Trigger release.
〫Convenient ram release located in the
handle.
• Advanced high speed pump design.
〫Provides fast crimps, longer life, effi-
ciency, and reliability.
• 360 Degree head rotation.
〫Versatile tool head positioning lets the
user get into tight areas easier.
• Durable high impact formed carrying case.
〫Provides tool protection and stores all
accessories.
• 5-year limited warranty.
〫Customer satisfaction and support.
COMFORT GRIP
HANDLES
360° HEAD
ROTATION
ERGONOMIC HANDLE
DESIGN
Blue highlighted items are industry standard and most frequently ordered.
N-32
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Self-Contained Hydraulic
![](asset-1f.png)
4-POINT®Y4PC834
DIELESS HYPRESS™
Hydraulic Hand Operated
Crimping Tool
The 4-POINT®C-shaped head dieless
HYPRESS™ is a hand operated 6 ton
hydraulic crimping tool for use on a wide vari-
ety of tap, terminate, and splice compression
applications. The dieless capability of this
tool eliminates the need to purchase or main-
tain additional dies. The Y4PC834 incorpo-
rates a C-shaped head design making it ideal
for crimping in tight areas and is easily
removed from continuous conductor runs.
The head rotates 360º and is mated to a
patented rapid advance pump. The Y4PC834
weighs only 12 pounds and delivers 6 tons of
crimping force. The result allows for easy tap,
termination and splicing of compression con-
nectors.
The Y4PC834 is supplied with a molded high
impact carry case and comes with a 5-year
limited warranty.
The Y4PC834 provides range taking capabil-
ities that are UL Listed and CSA Certified for
Copper (Code, Compact and Flex) and
Aluminum (Code and Compact) conductors
when used in conjunction with BURNDY®
HYLUG™ terminals and HYLINK™ splices as
listed on pages C-7 and C-8 in the Master
Catalog.
SPECIFICATIONS
Output Force: 6 Tons (5.4 Metric
Tons)
Weight: 11.85 lbs (5.38 kg)
Length: 25.6 in (651 mm)
Height: 7.7 in (196 mm)
Width: 2.5 in (64mm)
FOR USE ON
Copper, Aluminum, Compressed, Compact,
Stranded, Solid and Flex Conductors
Installs Splices, Taps and Terminations
#8 – 1000 kcmil Copper (YA, YA-L)
#8 – 500 kcmil Copper (YS, YS-T, YS-L, Y-R)
#8 – 777 (750 Nominal Flex Wire Size) kcmil
Flex ((YA-FX, YAV, YA-L-FX)
#8 – 535 (500 kcmil nominal flex wire size)
kcmil flex (YS, YS-LB, YSV-FXB)
#8 – 750 kcmil Aluminum (YA-A)
#8 – 350 kcmil Aluminum (YS-A)
#8 – 750 kcmil Aluminum Pin Adaptors (AYP,
AYPO)
Features and Benefits
• Dieless installation system
〫Eliminates the need to purchase and
maintain dies.
• UL Listed and CSA Certified with range
taking capabilities
〫Provides the installer with UL Listed and
CSA Certified crimps when used in
conjunction with BURNDY®HYLUG™
and HYLINK™ compression connectors.
• C-shaped head design
〫For easily removing tool from continuous
run conductors – simply slide the open-
ing of the head off the conductor. Also
ideal for use in tight or constraint
spaces.
• Audible pressure “pop-off” valve and die
embossment providing 360° inspectability.
〫Assures proper cimps with both audible
and visual indicators for the installer.
• Handle Trigger release
〫Convenient ram release located in the
handle.
• Advanced high speed pump design
〫Provides fast crimps, longer life, efficien-
cy, and reliability.
• 360° head rotation
〫Versatile tool head positioning lets the
user get into tight areas easier.
• Durable high impact formed carrying case
〫Provides tool protection and stores all
accessories.
• 5-year limited warranty
〫Customer satisfaction and support.
COMFORT
GRIP HANDLES
HANDLE TRIGGER
DRAIN
ERGONOMIC HANDLE
DESIGN
AUDIBLE “POP-OFF”
PRESSURE RELIEF
VALVE
360º HEAD
ROTATION
C-SHAPED
HEAD
N-33
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Crimpers—Self-Contained Hydraulic
![](asset-20.png)
PATRIOT®
HIGH PERFORMANCE
PAT750XT-18V
Battery Actuated Tool
Hydraulic Self-Contained
12 Ton Crimping Tool
The BURNDY®PATRIOT® High Performance
PAT750XT-18V tool is 25% faster than previ-
ous models. In addition to faster crimp
cycles, the High Performance PAT750XT-18V
has newly designed electronics that are field
proven for ultimate reliability and proven to
handle the harshest work environments.
The High Performance PAT750XT-18V incor-
porates the latest engineering technology
with a refined hydraulic system for ultra per-
formance, speed and reliability. All PATRIOT®
tools feature the BURNDY INFINITY DRIVE®
transmission which has a lifetime warranty.
The High Performance PAT750XT-18V fea-
tures BURNDY’s Y750 tool head, capable of
using all “U” style dies, and incorporates a
bearing and alignment guide for use on
HYGROUND®and other asymmetrical con-
nectors. Features reliable head rotation
design for operation in virtually any position.
All PATRIOT®battery actuated hydraulic tools
provide a consistent, reliable connection
every time.
Each PATRIOT®tool uses standard
BURNDY®dies and off-the-shelf connectors
available world-wide. Supplied with a
durable high impact formed carrying case to
hold the tool, battery charger, two batteries,
tool retention lanyard, and die compartment
to hold “U” die sets. (Dies sold separately.)
All BURNDY®PATRIOT®18V series tools are
provided with a 5-year limited warranty.
Features and Benefits
• Refined hydraulic system for ultra per-
formance, speed and reliability.
• Field proven electronics for ultimate relia-
bility in the harshest environments.
• True, one-handed operation for advance,
retract, and hold.
• 12 tons of output force for use on virtually
all compression applications.
• State of the art crimping head design,
360° head rotation lets user get into tight
areas easier.
• Allows use of standard BURNDY®dies
already in use.
• Ergonomically balanced tool design eases
operation and helps lessen fatigue.
• Durable high impact formed carrying case
provides superior protection and stores all
accessories.
• PAT750CXT-18V — with rubber covered
head is available.
• 18 volt Ni-MH battery eliminates voltage
depression (memory issues).
• 5-year limited warranty on tool.
• Lifetime warranty on INFINITY DRIVE®.
• 1-year warranty on batteries and charger.
SPECIFICATIONS
Output force: 12 tons
(10.9 metric tons)
Tool Weight: 16.5 lbs (7.5 kg)
With Battery
Length: 15.75(40 cm)
Width: 3.5(8.89 cm)
Height: 13.5(34.29 cm)
Operating Voltage: 18 V-DC
Recharge Time: < 45 minutes
FOR USE ON
• Tension Sleeves
Copper #8 sol. - 500 kcmil
Aluminum #8 sol. - 587.2 kcmil
ACSR #4 - 556.5 kcmil
•Taps
Copper #14 sol. - 500 kcmil
Aluminum #8 - 500 kcmil
• Aerial Cable
Copper #6 - 500 kcmil
• Terminals & Splices
Aluminum #8 - 750 kcmil
Copper #8 - 750 kcmil
ACSR #4 - 556 kcmil
• HYGROUND®
Copper #8 - 500 kcmil
(cable/ground rod)
Ground Rods 1/2- 1Diameter
ACCESSORIES
Battery: Cat# BAT18V
Hi-capacity (2.6 AH)
Chargers:
120V-AC Cat# PATCHGR18V
12/24V-DC Cat# BCT/PATDCCHGR
240/250V-AC Cat# PATCHGR250V
Lanyard: Cat# PT208620
Refined Hydraulic System
for Ultra Performance,
Speed and Reliability
Safety Lanyard
Connection
Ergonomically Balanced
Tool Design
Field Proven Electronics
for Ultimate Reliability
in the Harshest Work
Environments
18 Volt Ni-MH Battery
Trigger Guard
12 Ton Output Force
Rotational Head
for Use with
“U” Style Dies
Large Jaw Opening
to Accommodate
Asymmetrical Connectors
N-34
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Battery Actuated
![](asset-21.png)
PATRIOT®
PAT750K-18V
BATTERY ACTUATED TOOL
Hydraulic Self-Contained—
12 Ton
The BURNDY®PATRIOT®tools can be oper-
ated with only one hand, making them the
most ergonomic, one-handed battery pow-
ered crimping and cutting tools available in
the world today.
The PAT750K-18V incorporates the latest
engineering technology with the patented
high speed hydraulic pump. Our battery
actuated hydraulic tool provides a consis-
tent, reliable connection every time. The
PAT750K-18V is capable of using KEARNEY™
WH1 and WH2 and BURNDY “U” style dies
with the KUADP adapter. The PAT750K-18V
head rotates 355° for operation in virtually
any position.
Each PATRIOT®tool uses standard BURNDY®
dies and off-the-shelf connectors available
world-wide. The PAT750K-18V is supplied
with a durable high impact formed carrying
case to hold the tool, battery charger, two
batteries, tool retention lanyard, and die
compartment to hold “U” die sets. (Dies sold
separately.) All BURNDY®PATRIOT®18V
series tools are provided with a 5-year limited
warranty.
Safety Lanyard
Connection 355° Head Rotation
1.5 Jaw Opening with
KEARNEY™ Dies Installed
Push Button
Die Locks
12 Ton Output Force
Trigger Guard
18 Volt Ni-MH Battery
Lifetime Warranty on
INFINITY DRIVE™
Ergonomically Balanced
Tool Design
Features and Benefits
• True, one-handed operation for advance,
retract, and hold.
• 12 ton output force.
• State of the art crimping head design with
355° rotation.
• Positive lock die buttons to secure dies or
die adapter.
• Allows use of standard BURNDY®“U” dies
with KUADP adapter, and KEARNEY™
WH1 and WH2 dies.
• Smoother, quieter, more efficient tool oper-
ation.
• PAT750CK-18V with rubber covered head
is available.
• Ergonomically balanced tool design to
help lessen operator fatigue.
• Durable high impact formed carrying case.
• 18 volt Ni-MH battery eliminates voltage
depression (memory issues).
• 5-year limited warranty on tool.
• Lifetime warranty on INFINITY DRIVE®.
• 1-year warranty on battery and charger.
SPECIFICATIONS
Output Force: 12 tons (10.9 metric
tons)
Tool Weight: 18.4 lbs. (8.3 kg) with
battery
Length: 17.5(44.45 cm)
Width: 3.5(8.89 cm)
Height: 13.5(34.29 cm)
Operating Voltage:
18 V-DC
Recharge Time: < 45 minutes
FOR USE ON
• Tension Sleeves up to 477 ACSR
• Taps through 500 kcmil
• Terminals up to 1033 kcmil
ACCESSORIES
“U” Die Adapter: KUADP
Battery: BAT18V
Hi-capacity (2.6 AH)
Charger:
120V-AC PATCHGR18V
12/24V-DC BCT/PATDCCHGR
240/250V-AC PATCHGR250V
Lanyard: PT208620
N-35
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Crimpers—Battery Actuated
![](asset-22.png)
PATRIOT®
PAT644XT-18V
BATTERY ACTUATED TOOL
Hydraulic Self-Contained—
11 Ton
The BURNDY®PATRIOT®series of battery
actuated tools can be operated with only one
hand, which allows the other hand to be free
to position the connector and conductor
prior to crimping.
The BURNDY®PATRIOT®PAT644XT-18V
incorporates the latest engineering
technology with patent pending pump, trans-
mission and piston component designs. Our
self-contained hydraulic tool provides a con-
sistent, reliable connection every time. The
PAT644XT-18V features BURNDY’s Y644
dieless latch head tool which eliminates the
need to purchase and maintain dies.
Features reliable head rotation design for
operation in virtually any position.
Each PATRIOT®uses standard BURNDY®
off-the-shelf connectors available worldwide.
Supplied with a durable high impact formed
carrying case to hold the tool, battery
charger, two batteries, and tool retention
lanyard. All BURNDY®PATRIOT®18V series
tools are provided with a 5-year limited
warranty.
PAT644XT-18V Range Taking Capabilities:
Please refer to the individual connector
pages for detailed information on the
PAT644XT-18V range taking capabilities.
SPECIFICATIONS
Crimp Force: 11 Tons
(10.9 metric tons)
Tool Weight: 17 lbs (7.7 kg)
Length: 14.9(37.8 cm)
Width: 3.7(9.4 cm)
Height: 14(35.6 cm)
Operating Voltage: 18 V-DC
Recharge Time: < 45 mins.
FEATURES
• Dieless system.
• True, one-handed operation for advance,
retract, and hold.
• 11-ton output force.
• State of the art crimping head design,
360head rotation.
• Audible “pop-off” indicates properly
completed crimps.
• Ergonomically balanced tool design.
• Durable High Impact Formed carrying
case.
• Ni-MH battery eliminates voltage
depression (memory issues).
• 5-year limited warranty on tool. 1-year
warranty on batteries and charger.
Safety Lanyard
Connection
11 Ton
Output Force
Ergonomically Balanced
Tool Design
Ni-MH 18 Volt Battery
Trigger Guard
Locking
Latch Pin
Audible
“Pop Off" Valve
Rotational Nest and
Indentor Latch Head
Eliminates the Need
for Dies
BENEFITS
• Eliminates the need to purchase and
maintain dies.
• Easier tool operation.
• Versatile tool head positioning lets user
get into tight areas easier.
• Less “down-time” due to high capacity,
high voltage 18 volt battery.
• Assures proper crimps with both audible
and visual indicators, leaving no doubt for
the tool user.
• Ergonomically balanced tool eases
operation and helps lessen fatigue.
• Smoother, quieter, more efficient tool
operation.
• Durable high impact formed case provides
superior protection and stores all
accessories.
FOR USE ON
AWG/kcmil Connector
Wire Size Range Types
Copper Terminals
#6 - 1000 kcmil YA-L, YA-2LN, YA,
YA-2N, YA-L-2TC,
YAB-4N, YA-L-TC,
YA-2L, YA-4N
Splices
YS-L, YS, YS-T
Aluminum Terminals
#6 - 750 kcmil YA-A, YA-A-TN
Splices
YS-A
Aluminum HYPLUG™
#6 - 750 kcmil AYP, AYPO
ACCESSORIES
•Battery: Cat# BAT18V
Hi-capacity Ni-MH
(2600 mA-hr)
•Charger:
120V-AC Cat# PATCHGR18V
12/24V-DC Cat# BCT/PATDCCHGR
240/250V-AC Cat# PATCHGR250V
•Lanyard: Cat# PT208620
N-36
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Battery Actuated
![](asset-23.png)
PATRIOT®PAT46-18V
BATTERY ACTUATED TOOL
Hydraulic Self-Contained
15-Ton Crimping Tool
The BURNDY®PATRIOT®PAT46-18V incor-
porates the latest engineering technology
with a patented high speed hydraulic pump.
Our battery actuated hydraulic tool provides a
consistent, reliable connection every time.
The PAT46-18V features BURNDY’s Y46 tool
head, capable of using all “P” and “U” style
dies.
Each PATRIOT®uses standard BURNDY®
dies and off-the-shelf connectors available
worldwide. Supplied with a durable high
impact formed carrying case to hold the tool,
battery charger, two batteries, tool retention
lanyard, and die compartments to hold both
“P” and “U” die sets (dies sold separately). All
BURNDY®PATRIOT®PAT46 tools are provid-
ed with a 5-year limited warranty.
PAT46C-18V — with rubber covered head is
available.
SPECIFICATIONS
Output Force: 15 tons (13.6 metric
tons)
Weight: 26.2 lbs. (11.88 kg)
Length: 20.77(52.76 cm)
Height: 14.43(36.65 cm)
Width: 3.70(9.40 cm)
Operating Voltage: 18V-DC
Battery Recharge
Time: <45 minutes
FOR USE ON
Connector Conductor
Type Range
Copper, Terminals, grounding: to 500 kcmil
#8 AWG str. - YGA, YGHA, YGF
1500 kcmil Terminals, uninsulated: #8 to
Code Cable, 1500 kcmil: YA, YA-2N, YA-L,
Navy Cable, YA-LB, YA-TC, YA-2LN, YAB-4N
Flexible and YAV-L Box, YAV-L, YAV-RS Box,
Extra Flexible YAV-RS, YA-TC-FX
1/2- 1Terminals, insulated: #8 to 2/0
Ground Rods YAEV-L Box, YAEV-L, YAEV-H,
YAEV-RS, YAEV-RH
Splices: #8 to 1500 kcmil
YS, YS-T, YS-L, YS-LB, YST,
YSP-T, YGS, YGHS
Taps:
YH, YCHC #14 to 1000 kcmil,
YC-C to 4/0 AWG
Taps, grounding: to 500 kcmil
YGHC-C, YGHP-C, YGHR-C
Aluminum Terminals:
#8 AWG - YA-A, AYP, AYPO
1250 kcmil Splices:
Code Cables YS-A, YS-AT, YRB
Taps:
YFD, YFN, YFO, YFR
ACSR See BURNDY®Overhead
Transmission and
Distribution Catalog Module
ACCESSORIES
•
Cutter Die: Cat# P15K
Die max. 1.2dia.
•
“U” Die Adapter: Cat# PUADP-1
•
Battery: Cat# BAT18V
High Capacity Ni-MH
(2.6 AH)
•
Chargers:
120V-AC Cat# PATCHGR18V
12/24V-DC Cat#
BCT/PATDCCHGR
240/250V-AC Cat# PATCHGR250V
Features and Benefits
• BURNDY’s largest battery actuated crimp
tool, providing 15-tons of output force with
a 2jaw opening.
〫Allows users to install the largest variety
of splices, taps and terminals with one
tool. Also provides easy placement and
removal from continuous conductor
lengths.
• State of the art C-Head crimp design with
355° head rotation.
〫Versatile tool head positioning lets user
get into tight areas easier.
• Retractable assist handle under head of
tool for better handling of tool.
〫Allows for better balance of tool and
retractable for getting head into tight
areas.
• Durable high impact formed carrying case.
〫Provides superior protection and stores
all accessories.
• 18-volt Ni-MH battery eliminates voltage
depression (memory issues).
〫Less “down-time” due to high capacity,
high voltage 18-volt battery
• 5-year limited warranty on tool. 1-year
warranty on battery and charger.
Safety Lanyard
Connection Positive Push
Button Die Lock
Forged Steel
Head
Retractable Assist
Handle
Trigger Guard
18-Volt Ni-MH Battery
15 Ton Output Force
Large 2
Jaw Opening
N-37
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Crimpers—Battery Actuated
![](asset-24.png)
4-POINT®PATRIOT®
PAT81KFT-18V
BATTERY ACTUATED TOOL
Hydraulic Self-Contained
Crimping Tool
#8-1000 kcmil Copper HYLUG™ Terminals
and HYLINK™ Splices
#8-750 kcmil Aluminum HYLUG™ Terminals
and HYLINK™ Splices
The BURNDY®PAT81KFT-18V is a battery
powered crimping tool that provides a pow-
erful 6 tons of crimping force. It is compact,
fast, easy to use and incorporates the latest
in battery tool technology. The ergonomic
design allows for one hand operation so that
the other is free to position the connectors
and conductor prior to crimping. The
PAT81KFT-18V features a dieless latch head
design which eliminates the need to pur-
chase and maintain dies. Featuring 360°
head rotation, the PAT81KFT-18V is designed
for easy operation in virtually any position.
The PAT81KFT-18V is supplied with a high
impact carrying case, battery charger, lan-
yard and two batteries. The PAT81KFT-18V
comes complete with a 5-year limited war-
ranty on the tool and 1 year limited warranty
on the batteries.
PAT81KFT-18V Dieless HYPRESS™ Range
Taking Capabilities: The PAT81KFT-18V pro-
vides range taking capabilities that is UL and
CSA listed for Copper (Code, Compact and
Flex) and Aluminum (Code and Compact)
conductors when used in conjunction with
BURNDY®HYLUG™ terminals and
HYLINK™ splices. See chart for connector,
conductor and range taking combinations.
Features and Benefits
• Dieless installation system.
〫Eliminates the need to purchase and
maintain dies.
• UL Listed and CSA Certified with Range
Taking Capabilities
〫Provides the installer with UL Listed and
CSA Certified crimps with Range Taking
Capabilities when used in conjunction
with BURNDY®HYLUG™ Terminals and
HYLINK™ Splices
• Audible pressure “pop-off” valve and die
embossment providing 360º inspectability.
〫Assures proper crimps with both audi-
ble and visual indicators for the installer.
• Battery powered crimp technology.
〫Easy Tool Operation and portability.
• Advanced high speed pump design.
〫Provides faster crimps, longer life, effi-
ciency, and reliability.
• Ergonomic design allows one hand opera-
tion for ram advance and ram retraction.
〫User always has one hand free to
manipulate connector and conductor.
• 360 Degree head rotation.
〫Versatile tool head positioning lets the
user get into tight areas easier.
SPECIFICATIONS
Output Force: 6 tons (5.4 Metric
Tons)
Weight: 14 lbs. (6.35 kg)
Length: 17.6 (447 mm)
Height: 13.9 in (354 mm)
Width: 3.7 in (94 mm)
Operating Voltage: 18V-DC
Battery Recharge
Time: <45 Mins
FOR USE ON
• Copper, Aluminum, Compressed,
Compact, Stranded, Solid and Flex
Conductors.
• Installs Splices, Taps and Terminations:
#8 - 1000 kcmil Copper (YA, YA-L, YS,
YS-L, YS-T, Y-R )
#8 - 777.7 (750 Nominal Flex Wire Size)
kcmil Flex (YA-FX, YAV, YA-L-FX, YS,
YSV-FXB)
#8 - 750 kcmil Aluminum (YA-A, YS-A)
#8 - 750 kcmil Aluminium Pin Adapters
(AYP, AYPO)
ACCESSORIES
•
Battery: Cat# BAT18V
Hi Capacity Ni-MH
(2.6 AH)
•
Charger:
120V-AC Cat# PATCHGR18V
12/240V-DC Cat# BCT/PATDCCHGR
•
Lanyard Cat# PT208620
ERGONOMICALLY
BALANCED TOOL
DESIGN
DIELESS
SYSTEM
AUDIBLE “POP-
OFF” VALVE
NI-MH 18-VOLT BATTERY
Features and Benefits
(Continued)
• Ram holds position when trigger is
released.
〫Provides the ability to hold the connec-
tor between the indentors and check for
alignment prior to crimping action.
• Mechanical ram release.
〫Reliable ram release (no battery
consumption).
• Uses 18 volt Ni-MH batteries.
〫Eliminates voltage depression or
”memory”.
• Audible pressure “pop-off” value.
〫Indicates properly completed crimps.
• Durable high impact formed carrying case.
〫Provides tool protection and stores all
accessories.
• 5-year limited warranty on tool, 1-year on
batteries and charger.
〫Customer satisfaction and support.
360° HEAD
ROTATION
SAFETY LANYARD
CONNECTION
TRIGGER
GUARD
PIVOTING
NEST DIE
LOCKING LATCH
PIN
N-38
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Battery Actuated
![](asset-25.png)
4-POINT®PATRIOT®
PAT4PC834-18V
BATTERY ACTUATED TOOL
Hydraulic Self-Contained—6 Ton
The BURNDY®PATRIOT®4-POINT®C-shaped
head dieless HYPRESS™ is a battery actuat-
ed 6 ton hydraulic crimping tool for use on a
wide variety of tap, terminate, and splice
compression applications. The dieless capa-
bility of this tool eliminates the need to pur-
chase or maintain additional dies. It is com-
pact, fast, easy to use and incorporates the
latest in battery tool technology. The
ergonomic design allows for one hand opera-
tion so that the other is free to position the
connector and conductor prior to crimping.
The PAT4PC834-18V incorporates a C-shaped
head design making it ideal for crimping in
tight areas and can be easily removed from
continuous conductor runs. The head rotates
360º and is mated to a patented rapid
advance pump. The PAT4PC834-18V weighs
only 13.8 pounds and delivers 6 tons of
crimping force. The result allows for easy tap,
termination and splicing of compression con-
nectors.
The PAT4PC834-18V is supplied with a mold-
ed high impact carry case, battery charger,
lanyard, and two batteries. The PAT4PC834-
18V comes with a 5-year limited warranty.
The PAT4PC834-18V provides range taking
capabilities that are UL and CSA Listed for
Copper (Code, Compact and Flex) and
Aluminum (Code and Compact) conductors
when used in conjunction with BURNDY®
HYLUG™ terminals and HYLINK™ splices as
listed on page C-7 in the Master Catalog.
Features and Benefits
• Dieless installation system
〫Eliminates the need to purchase and
maintain dies.
• UL Listed and CSA Certified with range
taking capabilities
〫Provides the installer with a UL Listed
and CSA Certified crimp when used in
conjunction with BURNDY®HYLUG™
and HYLINK™ compression connectors.
• C-shaped head Design
〫For easily removing tool from continuous
run conductors – simply slide the open-
ing of the head off the conductor. Also
ideal for use in tight or constrained
spaces.
• Audible pressure “pop-off” valve and die
embossment providing 360° inspectability.
〫Assures proper cimps with both audible
and visual indicators for the installer.
• Handle Trigger release
〫Convenient ram release located in the
handle.
SPECIFICATIONS
Output Force: 6 Ton (5.4 Metric
Tons)
Weight: 13.85 lbs (6.28 kg)
Length: 17.6 in (448 mm)
Height: 13.9 in (354 mm)
Width: 3.7 in (94 mm)
FOR USE ON
Copper, Aluminum, Compressed, Compact,
Stranded, Solid and Flex Conductors
Installs Splices, Taps and Terminations
#8 - 1000 kcmil Copper (YA, YA-L)
#8 - 500 kcmil Copper (YS, YS-T, YS-L, Y-R)
#8 - 777 (750 Nominal Flex Wire Size) kcmil
Flex (YA-FX, YAV, YA-L-FX)
#8 - 535 (500 kcmil nominal flex wire size)
kcmil flex (YS, YS-LB, YSV-FXB)
#8 - 750 kcmil Aluminum (YA-A)
#8 - 350 kcmil Aluminum (YS-A)
#8 - 750 kcmil Aluminum Pin Adaptors (AYP,
AYPO)
Features and Benefits
(Continued)
• Advanced high speed pump design.
〫Provides fast crimps, longer life, efficien-
cy, and reliability.
• 360° head rotation
〫Versatile tool head positioning lets the
user get into tight areas easier.
• Durable high impact formed carrying case
〫Provides tool protection and stores all
accessories.
• 5-year limited warranty
〫Customer satisfaction and support.
SAFETY LANYARD
CONNECTION
360º HEAD
ROTATION
C-SHAPED
HEAD
ERGONOMICALLY
BALANCED TOOL
DESIGN
AUDIBLE “POP-OFF”
VALVE
TRIGGER
GUARD
Ni-MH 18-VOLT
BATTERY
6 TON OUTPUT FORCE
N-39
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Crimpers—Battery Actuated
![](asset-26.png)
PATRIOT®IN-LINE®
PATMD6-14V SERIES
BATTERY ACTUATED TOOL
Hydraulic Self Contained—6 Ton
The BURNDY®IN-LINE®tools are battery
actuated and can be operated with one hand
allowing for advance, retract and hold func-
tions for easier operation. One hand opera-
tion allows the operator one free hand to
position the connector and conductor while
crimping. The PATRIOT®PATMD6-14V series
of tools incorporate a high speed hydraulic
pump generating 6 tons of crimping force.
This design provides a consistent, reliable
connection every time.
The IN-LINE®tool features interchangeable
MD6 series heads, capable of using “W” and
“X” style dies in the permanent D3groove.
The PATMD6-K-14V accepts KEARNEY™
type “O” dies and BURNDY®“W” and “X”
style dies with KWADP adapter. When order-
ing choose the tool that best suits your
crimping needs. The IN-LINE®tools feature
350° rotatable heads for operation in virtually
any position.
Each PATRIOT®IN-LINE®tool uses standard
BURNDY®dies and off-the-shelf connectors
available world-wide. IN-LINE®tools are
supplied with a durable high impact formed
carrying case, battery charger, two batteries,
and die compartment to hold dies. (Dies are
sold separately.) All BURNDY®IN-LINE®
tools are provided with a 3-year limited war-
ranty.
KEARNEY™ is a registered trademark of
COOPER TECHNOLOGIES COMPANY.
PATRIOT®IN-LINE®
VARIATIONS
PATMD6-14V Permanent “BG” (5/8) and
“D3” grooves.
PATMD6-8-14V Permanent “O” and “D3”
grooves.
PATMD6-6-14V “Snub-Nose” version with
permanent “D3” groove.
PATMD6-K-14V Accepts KEARNEY™ “O”
type dies and BURNDY®
“W” and “X” dies with
KWADP adapter.
Features and Benefits
• True, one-handed operation for advance,
retract, and hold.
• 6-ton output force for reliable compres-
sion connections.
• Pressure “pop-off” valve indicates com-
pletion of crimp.
• Interchangeable scissor action crimp jaws
allow easier access to tight spaces.
• Ram holds position when trigger is
released to allow the operator to check
alignment prior to crimping.
• Allows the use of standard BURNDY®“W”
and “X” dies already in use.
• Large hand grip area allows easier opera-
tion with gloves.
• Ergonomically balanced tool design helps
lessen operator fatigue.
• Durable high impact formed carrying
case.
• High capacity 2.6 AH batteries provide
more crimps per charge.
• 14.4 volt Ni-MH battery eliminates voltage
depression (memory issues).
• 3-year limited warranty on tool.
• 1-year warranty on batteries and charger.
SPECIFICATIONS
Output force: 6 tons (5.4 metric tons)
Tool Weight: 7.8 lbs (3.5 kg)
With Battery
Length: 20.91(53.11cm)
Width: 3.69(9.37 cm)
Height: 5.48(13.91 cm)
Operating Voltage: 14.4 V-DC
Recharge Time: < 45 minutes
FOR USE ON
• Copper, Aluminum, ACSR. Steel,
Copperweld, Alumoweld, 6201, 5005,
Compressed, and Compact conductors
• Copper Taps: #10 solid - 2/0 stranded
• Aluminum and ACSR Taps: #14 solid -
4/0 ACSR
• Stirrups: #6 - 4/0 ACSR
• Overhead Full Tension Deadends, Full
Tension Splices and Terminals #10 str. -
4/0 ACSR
• Installs splices, taps or terminations:
#8 - 500 kcmil Copper Str. (YA, YA-L,
YS, YS-L)
#8 - 350 kcmil flex
#8 - 350 kcmil Aluminum (YA-A, & YS-A)
ACCESSORIES
Battery: Cat# BAT14V
(2.6 AH) Hi-capacity Ni-MH
Chargers:
120V-AC Cat# PATCHGR18V
12/24V-DC Cat# BCT/PATDCCHGR
240/250V-AC Cat# PATCHGR250V
Cutter Dies: Cat# W28K
For cutting #4-4/0 Copper, Aluminum & ACSR
Interchangeable Jaw Assemblies:
“BG” and “D3” Grooves PATJAWSMD6
“O” and “D3” Grooves PATJAWSMD6-8
“D3” Only (“Snub-Nose”) PATJAWSMD6-6
KEARNEY Groove PATJAWSMD6K
(“Snub-Nose”)
Jaw Covers: PATMD6JC, PATMD66JC,
PATMD6KJC
Activation & Release
Triggers
350 Head
Rotation
Jaw Release Pin
Interchangeable Jaws
Spring Loaded Die
Retainer Buttons
Large Hand Grip Area
14.4 Volt Ni-MH
Battery
N-40
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Battery Actuated
![](asset-27.png)
PATRIOT®PAT600-18V
BATTERY ACTUATED TOOL
Hydraulic Self-Contained—6 Ton
The BURNDY®PAT600-18V battery powered
crimping tool provides a powerful 6 tons of
crimping force and completes a crimp in
approximately 3 seconds. The PAT600-18V is
compact, easy to use and incorporates the
latest in battery tool technology. The
PAT600-18V tool incorporates a specialized
latch style head with enhanced working
stroke and clearance capabilities. The spe-
cialized head allows interference-free closure
on tap connections up to the BURNDY®
YHD-400 size including 350 kcmil aluminum
connectors. Die selection with this tool
includes all BURNDY®“W” and “W-VT” style
dies which seat in the permanent “D3” crimp-
ing groove. Installation applications include
#8 AWG to 600 kcmil copper lugs and
splices, #8 AWG to 350 kcmil aluminum lugs
and splices (YA-A and YS-A), and up to 4/0
aluminum tap connections. The permanent
“D3” groove and 180 degree rotatable head
are standard on the PAT600-18V.
Each PAT600-18V tool uses BURNDY®dies
and off-the-shelf connectors available world-
wide. The PAT600-18V comes equipped with
a high impact formed carrying case to hold
the tool, a battery charger and two batteries.
The case houses up to 10 “W” dies (dies pur-
chased separately). The PAT600-18V uses
industry standard batteries and chargers.
The PAT600-18V comes complete with a
5-year limited warranty and one year on bat-
teries and charger.
Features and Benefits
• Battery powered crimp technology.
〫Easy tool operation and portability.
• Advance design high speed pump com-
pletes crimp in approximately 3 seconds.
〫Longer life, efficiency, and reliability.
• Ergonomic design allows one hand opera-
tion for ram advance and ram retraction.
〫User always has one hand free to
manipulate connector and conductor.
• Variable speed trigger.
〫Provides flexibility in speed of ram
advance.
• Ram holds position when trigger is
released.
〫Provides ability to hold the connector
between dies and check for proper
alignment prior to crimping action.
• Mechanical ram release.
〫Reliable ram release (no battery power
consumption).
• Specialized latch head design.
〫Provides enhanced clearance on tap
connectors when compared with com-
petitive designs.
6 TON OUTPUT FORCE
ERGONOMICALLY BALANCED
TOOL DESIGN
180° HEAD ROTATION
SPRING LOADED DIE
RETAINING PINS
FUNCTIONAL D3
DIE GROOVE
SAFETY LANYARD
CONNECTION
TRIGGER GUARD
NI-MH 18 VOLT
BATTERY
SPECIFICATIONS
Crimp Force: 6 Tons (US)
(5.4 metric tons)
Tool Weight: 10.9 lbs. (4.9 kg)
Length: 14.5(36.8 cm)
Width: 3.5(8.9 cm)
Height: 13.75(34.9 cm)
Operating Voltage: 18 V-DC
Crimp Time: Approx. 3 seconds
Recharge Time: < 45 mins.
FOR USE ON
• Copper, Aluminum, ACSR, Steel,
Copperweld, Alumoweld, 6201, 5005,
Compressed, Compact, Stranded & Solid
• Installs splices, taps, or terminations:
#8 - 600 kcmil Copper Str. (YA, YA-L,YS,
YS-L)
#8 - 350 kcmil Flex
#8 - 350 kcmil Aluminum (YA-A & YS-A)
ACCESSORIES
•Lanyard: Cat# PT208620
•W Die Holder Cat# WDIETREE
•Battery:
Hi-capacity Cat# BAT18V
(2.6 AH)
•Charger:
120V-AC Cat# PATCHGR18V
12/24V-DC Cat# BCT/PATDCCHGR
240/250V-AC Cat# PATCHGR250V
Features and Benefits
(Continued)
• 180 degree head rotation.
〫Versatile tool head positioning lets user
get into tight areas easier.
• Uses 18 volt Ni-MH batteries.
〫Eliminates voltage depression or
”memory”.
• Audible pressure “pop-off” valve.
〫Indicates properly completed crimp.
• Permanent D3crimp groove accepts all
“W-Dies”.
〫Uses standard die design with proven
performance.
• PAT600C-18V with covered head is avail-
able.
〫Covered head for impact protection.
• Durable high impact formed carrying case.
〫Provides tool protection and stores all
accessories.
• 5-year limited warranty on tool, 1-year on
batteries and charger.
〫Customer satisfaction and support.
N-41
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Crimpers—Battery Actuated
![](asset-28.png)
Y34BH
HYPRESS™
Hydraulic Tool—
Remote Operated 10,000 PSI
9 ton remote power operated hydraulic tool.
The Y34BH HYPRESS™ tool is designed for
remote hydraulic power operation. Its new
10,000 PSI operating pressure makes it easi-
ly adaptable to most remote power systems.
Its small C-shaped head is light-weight, com-
pact and with a relatively large jaw opening
ideally suited for NETWORK UNDER-
GROUND systems. The tool comes standard
with permanent molded head with 3/16” rub-
ber and includes a separate molded rubber
boot that covers the lower body and hydraulic
coupler for tool impact protection. Together,
with other BURNDY®hydraulic accessories,
the Y34BH HYPRESS™ tool may be used on
lines. The Y34BH-1 has a ten foot non-con-
ductive 10,000 PSI hose attached at the
factory. The Y34BH Series tool has a 5-year
limited warranty.
BENEFITS
• Allows for easy placement and removal
from continuous conductor lengths.
• Long life.
• Fast ram retraction.
• Moldedrubber covering on head, body,
and hose fittings.
• Standard operating pressure.
• Ease in handling.
• Greater reliability.
• Reduced tool life cycle cost.
• 5-year limited warranty.
MOLDED RUBBER
COVERING
COMPACT “C” SHAPED
FORGED HEAD
MOLDED RUBBER BOOT
LIGHTWEIGHT
DESIGN
ACCOMMODATES
“B” DIES
HEAVY DUTY
RETURN SPRING
OPERATES ON
STANDARD
10,000 PSI PUMPS
FEATURES
SPECIFICATIONS
Operating pressure: 10,000 psi
Jaw opening: 1-1/2
Max force generated:
9 Tons
Head and body rubberized
Accommodates “B” dies
Head length: 11-1/2
Overall dimensions: 16-3/4(incl. boot)
Total weight: Approx. 8 lbs.
FOR USE ON
• Copper: #4-500 kcmil str.
Welding Cable: 350 kcmil
N40 to N500 Navy Cable
Flexible and Extra Flexible
#4 to 4/0 Aircraft Cable
HYLUG™: Terminals-Uninsulated
HYLINK™: Splices and Tees-Uninsulated
• HYCRAB™: BURNDY®Network Connector System.
Copper: #4-500 kcmil str.
Aluminum: #6-300 kcmil
Maximum Conductor
Installation Die Size
Nest Indentor Copper Aluminum
B4CD Y34PA #6 Str.
B1CD Y34PA #4 Str.
B26D Y34PA #2 Str.
B26D Y34PR-5 #1 Str.
B27D Y34PR-5 1/0 Str.
B29D Y34PR-5 2/0 Str.
B30D Y34PR-5 3/0 Str.
B31D Y34PR-5 4/0 Str.
B32D Y34PR-5 250 kcmil
No die req’d. Y34PR-11 300 kcmil
Maximum Conductor
Installation Die Size
Nest Indentor Copper Aluminum
B4CD Y34PR #4 Str.
B2CD Y34PR #2 Str.
B1CD Y34PR #1 Str.
B25D Y34PR 1/0 Str.
B26D Y34PR 2/0 Str.
B27D Y34PR 3/0 Str.
B28D Y34PR 4/0 Str.
B29D Y34PR 250 kcmil
B30D Y34PR 300 kcmil
B31D Y34PR 350 kcmil
No die req’d. Y34PR 500 kcmil
N-44
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Remote Hydraulic
![](asset-29.png)
Y29BH
HYPRESS™
Hydraulic Tool—
Remote Operated 6,000 PSI
4.5 Ton remote power operated hydraulic
tool. The Y29BH HYPRESS™ tool is
designed for remote hydraulic power opera-
tion. Its small, “C” shaped head is lightweight,
designed for use in confined areas, where vis-
ibility and space is limited. Accommodates D-
(series) nest dies and Y29-(series) indentor
dies, for use with code or flex connec-
tor/conductor applications. Ideal for OEM
applications. Dies sold separately. The
Y29BH has a 5-year limited warranty.
SPECIFICATIONS
Operating Pressure: 6,000 psi
Height: 3
Length: 10.75 (including
coupler fitting)
Head Width: 1.15
Jaw Opening: 1.2
Weight: 5 lbs.
Output Force: 4.5 tons (9000 lbs)
Crimp Type: Nest/Indentor
FOR USE ON
Copper #8 - 4/0 AWG, Code/Flex
Nylon Insulated Lugs
(Connectors meet MIL-T-7928 requirements)
• YAEV-L, YAEV-H, YAEV-RS, YAEV-RH
Non-Insulated Lugs
(Connectors meet MIL-T-7928 requirements)
• YAV-L, YAV-R, YAV-RS
Non-Insulated Splices
(Type YSV-L connectors UL Listed, CSA
Certifed)
• YSM, YSV-L
(Consult “Section B” of Catalog for detailed
connector descriptions)
BENEFITS
• Easy placement/removal on continuous
conductor lengths.
• Lightweight, portable head design
• Companion tool of Y29NC pneumatic
HYPRESS™.
• Installs a wide variety of lugs and splices
• Ideal for AN, Flex and Code conductor
terminations.
• 5-year limited warranty.
NEST DIE
LOCATION RAM FULLY
EXTENDED OPERATING
PRESSURE LABEL
HYDRAULIC
COUPLER
INDENTOR
DIE LOCATION
‘C’ SHAPED HEAD
FEATURES
Uninsulated Maximum Insulated
Connectors Conductor Connectors
NEST IND. SIZE NEST IND
DV8L-1 Y29PL #8 AWG DEV8L Y29PLE-1
DV6L Y29PL #6 AWG DEV6L Y29PLE-1
DV4L Y29PL #4 AWG DEV4L Y29PLE-1
DV2L Y29PL #2 AWG DEV2L Y29PLE
DV1L Y29PL #1 AWG DEV1L Y29PLE
DV25L Y29PL 1/0 AWG DEV25L Y29PLE
DV26L Y29PL 2/0 AWG DEV26L Y29PLE N-45
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Crimpers—Remote Hydraulic
![](asset-2a.png)
Y750BHXT AND
Y750CBHXT RUBBER
COVERED HEAD
HYPRESS™
12 Ton Remote Power Operated
Hydraulic Tool
Conductor Range:
#14 - 750 kcmil Al/Cu
#4 - 556.5 kcmil ACSR
12 ton remote power operated hydraulic tool.
The Y750BHXT HYPRESS™ incorporates a
wide mouth (1.65”) C-shaped head for all
compression applications. The hook style
head provides for easy tapping, splicing, and
terminating of overhead lines as well as the
full range of HYGROUND®compression
grounding system connectors, NEC cable
connections and N30 - N650 Navy cable
applications.
All standard BURNDY®“U” dies fit the
Y750BHXT and Y750CBHXT HYPRESS™.
Dies and accessories sold separately.
The Y750CBHXT has a permanently molded
rubber covered head and includes a sepa-
rate rubber molded boot that covers the
lower body and hydraulic fitting for tool
impact protection. 5-year limited warranty.
BENEFITS
• Covers a wide range of applications and
provides easy tool removal from continu-
ous conductors with its C-shaped head
(1.65opening).
• Easy die change out and retention with
exposed positive die lock buttons.
• Uses all standard BURNDY®U-dies.
• Y750CBHXT provides molded rubber
covering on head, body and hose fittings.
• Hot stick adapter sold separately.
• Infinitely rotatable head, so hydraulic
couplers won’t easily loosen.
• 5-year limited warranty.
Remote Head for Use
With “U” Style Dies
“C” - Shaped Head
Quick Disconnect
Hydraulic Fitting
Large 1.65Jaw Opening
to Accommodate
Asymmetrical Connectors
Both Die Release
Buttons Exposed
FEATURES
SPECIFICATIONS
Operating pressure:
10,000 psi
Force developed: 12 tons
Jaw opening: 1.65(42 mm)
Length: 12.8(325 mm)
Weight: 10.3 lbs. (4.7 kg)
Head width: 5.2(132 mm)
FOR USE ON
•Tension Sleeves
Copper #8 sol - 500 kcmil
Aluminum #6 sol. - 556.5 kcmil
ACSR #4 - 556.5 kcmil
•Taps
Copper #14 solid - 500 kcmil
Aluminum #6 - 500 kcmil
•Aerial Cable
Copper #6 - 500 kcmil
•Terminals and Splices
Aluminum #8 - 750 kcmil
Copper #8 - 750 kcmil
ACSR #4 - 556 kcmil
•HYGROUND®(Compression Grounding)
Copper #6 - 500 kcmil
(cable/ground rod)
Ground Rods 1/2- 1Diameter
ACCESSORIES:
Cat. No. Description
PT29402-1 Adjustable head grip for
joining head to universal
hot sticks.
PT29279-2 Force test gauge for
accurate visual reading of
output force.
PT29291 Die Case
Steel case for storage and
protection of “U” dies.
WIREMIKE Provides quick and easy
identification of commonly
used conductors.
N-46
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Remote Hydraulic
![](asset-2b.png)
Y644MBH
DIELESS HYPRESS™
Hydraulic Tool—
Remote Operated 10,000 PSI
The “1” Crimp-Range Taking 11-Ton Force -
Hydraulic Remote Tool #6-1000 kcmil
Copper HYLUG™ Terminals and HYLINK™
Splices #6-1000 kcmil Aluminum HYLUG™
Terminal and HYLINK™ Splices
The “1” Crimp Type Y644MBH Dieless
HYPRESS™ Remote Tool, crimps 195 differ-
ent copper and aluminum HYLUG™ termi-
nals and HYLINK™ splices, which cover the
breadth of 38 code conductor sizes and 15
Navy cable sizes.
Only one (1) crimp is required for each wire
termination for both long and standard length
barrels on BURNDY®HYLUG™ and
HYLINK™ connectors throughout the entire
conductor range. The Y644MBH dieless
remote head tool operates on 10,000 psi
hydraulic pressure and develops an output
force of 11 tons, the same as the self-con-
tained Y644M Dieless HYPRESS™. Five-year
limited warranty.
SPECIFICATIONS
Force Developed: 11 Tons
Operating Pressure:
10,000 psi
Head Width: 3.93
Overall Length: 12
Weight (less case): 9-1/2 lbs.
FOR USE ON
AWG/kcmil Wire Connector
Size Range Type
Copper Terminals
#6 - 1000 kcmil YA-L, YA-2LN, YA,
YA-2N, YA-L-2TC,
YAB-4N, YA-L-TC,
YA-2L, YA-4N
Splices
YS-L, YS-T, YS
Aluminum Terminals
#6 - 1000 kcmil YA-A, YA-A-TN
Splices
YS-A
Aluminum HYPLUG™
#6 - 750 kcmil AYP, AYPO
BENEFITS
• Dieless system, eliminates the need to
purchase and maintain dies.
• Easy tool positioning with its infinitely
rotatable head.
• Easy inspection and positive identification
is provided with the BURNDY®logo.
• Five-year limited warranty.
INFINITELY
ROTATABLE HEAD
HEAVY DUTY HEAD
PIVOTING DIE NEST
FEATURES
The following size HYDENT™ lugs and two way splices,
when crimped with the Y644MBH Dieless HYPRESS™
Tool, produce the following range taking capabilites.
Aluminum Connectors Copper Connectors
Standard Expanded Standard Expanded
Wire Size Wire Range Wire Size Wire Range
#6 AWG #6 AWG #6 AWG #6 AWG
#5 AWG #5-#6 AWG #5 AWG #5-#6 AWG
#4 AWG #4-#6 AWG #4 AWG #4-#6 AWG
#3 AWG #3-#6 AWG #3 AWG #3-#6 AWG
#2 AWG #2-#6 AWG #2 AWG #2-#6 AWG
#1 AWG #1-#2 AWG #1 AWG #1-#6 AWG
1/0 AWG 1/0-#1 AWG 1/0 AWG 1/0-#6 AWG
2/0 AWG 2/0-#1 AWG 2/0 AWG 2/0-#4 AWG
3/0 AWG 3/0-#1 AWG 3/0 AWG 3/0-#2 AWG
4/0 AWG 4/0-#1 AWG 4/0 AWG 4/0-#1 AWG
250 kcmil 250-1/0 AWG 250 kcmil 250-1/0
300 kcmil 300-2/0 AWG 300 kcmil 300-2/0
350 kcmil 350-3/0 AWG 350 kcmil 350-3/0
400 kcmil 400-4/0 AWG 400 kcmil 400-4/0
500 kcmil 500-4/0 AWG 500 kcmil 500-4/0
600 kcmil 600-250 kcmil 600 kcmil 600-250
750 kcmil 750-500 kcmil 750 kcmil 750-500
1000 kcmil 1000-750 kcmil 800 kcmil 800-500
1000 kcmil 1000-750
N-47
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Crimpers—Remote Hydraulic
![](asset-2c.png)
4-POINT®
Y81KFTMBH
DIELESS HYPRESS™
10,000 PSI Dieless Hydraulic
Tool—Remote Operated
#8 - 1000 kcmil Copper
HYLUG™ Terminals and
HYLINK™ Splices
#8 - 750 kcmil Aluminum
HYLUG™ Terminals and
HYLINK™ Splices
The Y81KFTMBH 4-POINT®dieless
HYPRESS™ is a remote powered 6 ton
hydraulic crimping tool for use on a wide
variety of terminal and splice compression
applications. The Y81KFTMBH incorporates
a dieless latch style head that provides easy
tool removal from continuous conductor runs
and eliminates the need to purchase and
maintain dies. The Y81KFTMBH dieless
remote head tool operates on 10,000 psi
hydraulic pressure and develops an output
force of 6 tons, the same as the self con-
tained Y81KFTMBH. The result is easy termi-
nation and splicing using BURNDY®
HYLUG™ and HYLINK™ terminals and
splices.
The Y81KFTMBH is supplied with a canvas
bag and quick connect fittings and comes
complete with a 5-year limited warranty.
Y81KFTMBH dieless HYPRESS™ Range
Taking Capabilities: The Y81KFTMBH pro-
vides range taking capabilities that is UL and
CSA listed for Copper (Code, Compact and
Flex) and Aluminum (Code and Compact)
conductors when used in conjunction with
BURNDY®HYLUG™ terminals and
HYLINK™ splices. See chart for connector,
conductor and range taking combinations.
Features and Benefits
• Dieless installation system.
〫Eliminates the need to purchase and
maintain dies.
• UL Listed and CSA Certified with Range
Taking Capabilities
〫Provides the installer with UL Listed
and CSA Certified crimps with Range
Taking Capabilities when used in con-
junction with BURNDY®HYLUG™
Terminals and HYLINK™ Splices.
• Flip top head design.
〫For easy loading and removal of
installed terminals and splices, saving
time.
• Incorporates Parker type quick connect
couplers.
〫Eases installation time.
• Audible pressure “pop-off” valve and die
embossment providing 360° inspectability.
〫Assures proper crimps with both audi-
ble and visual indicators for the
installer.
• 5-year limited warranty on tool.
〫Customer satisfaction and support.
SPECIFICATIONS
Output Force: 6 tons (12,000 lbs.)
(5.4 Metric Tons)
Weight: 8.5 lbs. (3.86 kg)
Overall Length: 13.9 in. (354 mm)
Head Width: 5.4 in. (138 mm)
Operating Pressure: 10,000 psi
(68.9 MPa)
FOR USE ON
• Copper, Aluminum, Compressed,
Compact, Stranded, Solid and Flex
Conductors.
• Installs Splices, Taps and Terminations:
#8 - 1000 kcmil Copper (YA, YA-L, YS,
YS-L, YS-T, Y-R )
#8 - 777.7 (750 Nominal Flex Wire Size)
kcmil Flex (YA-FX, YAV, YA-L-FX, YS,
YSV-FXB)
#8 - 750 kcmil Aluminum (YA-A, YS-A)
#8 - 750 kcmil Aluminium Pin Adapters
(AYP, AYPO)
DIELESS
SYSTEM
PIVOTING
NEST DIE
QUICK DISCONNECT
MALE COUPLER
AUDIBLE “POP-OFF” PRESSURE
RELIEF VALVE
LOCKING LATCH PIN
N-48
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Remote Hydraulic
![](asset-2d.png)
4-POINT®
Y4PC834MBH
DIELESS HYPRESS™
10,000 PSI Dieless Hydraulic
Tool—Remote Operated
The Y4PC834MBH 4-POINT®C-head dieless
HYPRESS™ is a remote powered 6 ton
hydraulic crimping tool for use on a wide vari-
ety of tap, terminate, and splice compression
applications. The dieless capability of this
tool eliminates the need to purchase or main-
tain additional dies. The Y4PC834MBH incor-
porates a C-shaped head design making it
ideal for crimping in tight areas and is easily
removed from continuous conductor runs.
The head rotates 360º and is mated to a
patented rapid advance pump. The
Y4PC834MBH weighs only 8.35 pounds and
delivers 6 tons of crimping force. The result
allows for easy tap, termination and splicing
of compression connectors.
The Y4PC834MBH is supplied with a canvas
bag, quick connect fittings and comes with a
5-year limited warranty.
The Y4PC834MBH provides range taking
capabilities that are UL Listed and CSA
Certified for Copper (Code, Compact and
Flex) and Aluminum (Code and Compact)
conductors when used in conjunction with
BURNDY®HYLUG™ terminals and
HYLINK™ splices as listed on page C-7 in the
Master Catalog.
SPECIFICATIONS
Output Force: 6 Tons (5.4 Metric
Tons)
Weight: 8.35 lbs (3.7 kg)
Length: 13.9 in (354 mm)
Width: 5.4 in (178 mm)
FOR USE ON
• Copper, Aluminum, Compressed,
Compact, Stranded, Solid and Flex
Conductors
• Installs Splices, Taps and Terminations:
#8 - 1000 kcmil Copper (YA, YA-L)
#8 - 500 kcmil Copper (YS, YS-T, YS-L,
Y-R)
#8 - 777 (750 Nominal Flex Wire Size)
kcmil Flex ((YA-FX, YAV, YA-L-FX)
#8 - 535 (500 kcmil nominal flex wire size)
kcmil flex (YS, YS-LB, YSV-FXB)
#8 - 750 kcmil Aluminum (YA-A)
#8 - 350 kcmil Aluminum (YS-A)
#8 - 750 kcmil Aluminum Pin Adaptors
(AYP, AYPO)
Features and Benefits
• Dieless installation system
〫Eliminates the need to purchase and
maintain dies.
• UL Listed and CSA Certified with range
taking capabilities
〫Provides the installer with a UL Listed
and CSA Certified crimps when used in
conjunction with BURNDY HYLUG™
and HYLINK™ compression connectors.
• C-shaped head design
〫For easily removing tool from continuous
run conductors – Simply slide the
opening of the head off the conductor.
Also ideal for use in tight or constrained
spaces.
• Visual 360° inspectability
〫Assures proper crimps with visual
indicators for the installer.
• 5-year limited warranty
〫Customer satisfaction and support.
C-SHAPED
HEAD
360º HEAD ROTATION
SO HYDRAULIC COUPLERS
WON’T LOOSEN
MALE QUICK
DISCONNECT 10,000 PSI
HYDRAULIC COUPLER
FOUR POINTS OF
CONTACT ON EACH
CONNECTION
N-49
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Crimpers—Remote Hydraulic
![](asset-2e.png)
Y45
HYPRESS™
15 Ton Remote Power Operated
Hydraulic Tool—10,000 PSI
The Y45 Series is designed for remote
hydraulic operation. A C-shaped head
design provides easy installation of tap and
splice connectors. The hook style head with
extensive ram travel operates easily on large
distribution and transmission conductors.
Together with accessories, the Y45 Series
tooling may be used on overhead lines. The
small light-weight head design is very adapt-
able for work in underground trenches and
manholes. Uses standard BURNDY®“S”
Dies.
Cat. No. PT6515 is required to use “U-” type
dies in all Y45 variations. Order Head, Hose,
Pump, Dies, and accessories separately.
5-year limited warranty.
SPECIFICATIONS
Y45
Operating pressure:
10,000 psi
Force developed: 15 Tons
Weight (less case): 15-3/4 lbs.
Maximum Width: 7-1/4
Maximum Height: 14-1/4
FOR USE ON
AWG/kcmil Wire Connector
Size Range Type
Tension Sleeves Copper #8 sol.-500 kcmil
Aluminum #6 sol.-954 kcmil
ACSR #4 -795 (26/7)
Taps Aluminum
#14-954 (18/1) ACSR
ACSR #6-795 (54/7)
Aerial Cable Copper #6 str.-1500 kcmil
Connectors Aluminum #4 str.-1000 kcmil
HYGROUND®
Compression Copper #6-500 kcmil
Grounding 1/2 - 1ground rods
Code Cable
Terminals Copper #8-1500 kcmil
and Splices Aluminum #8-1000 kcmil
Taps Copper #14-1000 kcmil
Aluminum #14-900 kcmil
ACCESSORIES:
Cat. No. PT6515
Description:
Adapter for use with “U-”die sets.
Cat. No. PT6545
Description:
Die carrying case for “S” and “P” type dies.
Holds eight (8) die sets. (Dies sold
separately.)
BENEFITS
• Easy connector installation and tool
removal from line conductors with the
open C-shaped head.
• Easily lifted into working position using
lifting eye.
• Easy die changing plus secure die
alignment is provided with the positive
die lock buttons.
• Long life expectancy is provided with fully
protected ram and die buttons.
• Rapid assembly and disassembly is
provided with the quick disconnect
hydraulic coupler.
• Rugged design provides long life
expectancy.
• 5-year limited warranty.
HEAVY DUTY REINFORCED
FORGED STEEL BODY
QUICK DISCONNECT
HYDRAULIC FITTING
C-SHAPED HOOK
STYLE HEAD
LARGE JAW
OPENING
FEATURES
PT6545
N-50
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Remote Hydraulic
![](asset-2f.png)
Y46 AND Y46C
HYPRESS™
15 Ton Force Remote Operated
Hydraulic Tool—10,000 PSI
The Y46 standard tool and Y46C rubber cov-
ered tools are lightweight, compact and
versatile with installation dies for both cir-
cumferential and nest-indentor types.
Accessories include “U-” die adapter, a cable
cutting die for 1.2diameter non-steel
conductors, plus a lifting eye and universal
hot-stick adapter for overhead line construc-
tion. 5-year limited warranty.
BENEFITS
• Compact “C” shaped head allows easy
placement and removal from continuous
conductor lengths.
• Versatile and economical-HYPRESS™
tools work on all commonly used copper
and aluminum products.
• Dies and adapters lock into or remove
from tool head easily with the positive
push button die locks.
• Safety, strength and high quality is provid-
ed with strong forged steel and precision
machined components.
• Excellent for HYGROUND®compression
grounding applications through 1ground
rods and up to 500 kcmil taps, terminals
and splices.
• Compression terminal, splice and tap con-
nectors are UL Listed and CSA Certified
when installed with the Y46 and Y46C
HYPRESS™ and recommended die set.
• Y46C has a permanently molded head
of 3/16rubber and includes a separate
molded rubber boot to cover the lower
HYPRESS™ body and hydraulic coupler
for impact protection.
MALE QUICK
DISCONNECT
10,000 PSI
HYDRAULIC FITTING
FORGED
STEEL
BODY
PRECISION
MACHINED STEEL
COMPONENTS
STRONG
REINFORCED
BACK
LARGE 2”
JAW
OPENING
POSITIVE
PUSH
BUTTON
DIE LOCK
FEATURES
SPECIFICATIONS
Y46 Y46C
Force developed: 15 Tons 15 Tons
Operating pressure:
10,000 psi 10,000 psi
Jaw opening: 22
Maximum width: 4-1/24-3/4
Overall length: 1521-3/4
(incl. boot)
Weight (less case): 16 lbs. 17-1/2 lbs.
Molded Covering: No Yes
FOR USE ON
Connector Conductor
Type Range
Copper Terminals-Grounding to 500 kcmil
#8 AWG str.- YGA, YGHA, YGF
1500 kcmil Terminals-Uninsulated #8 to
Code Cable 1500 kcmil YA, YA-2N, YA-L,
Navy Cables YA-LB, YA-TC, YA-2LN, YAB-4N,
Flexible and
Extra Flexible YAV-L Box, YAV-L, YAV-RS Box,
1/2”-1” Ground Rods YAV-RS, YA-TC-FX
Terminals-Insulated #8 to 2/0
YAEV-L Box, YAEV-L, YAEV-H,
YAEV-RS, YAEV-RH
Splices #8 to 1500 kcmil
YS, YS-T, YS-L, YS-LB, YST,
YSP-T, YGS, YGHS
Taps
YH, YCHC #14 to 1000 kcmil
YC-C to 4/0 AWG
Taps-Grounding to 500 kcmil
YGHC-C, YGHP-C, YGHR-C
Aluminum Terminals
#8 AWG- YA-A, AYP, AYPO
1250 kcmil Splices
Code Cables YS-A, YS-AT, YRB
Taps
YFD, YFN, YFO, YFR
ACSR See Burndy Overhead
Transmission and
Distribution Catalog Module
ACCESSORIES:
Cat. No.
P15K Cutter die max. 1.2dia.
PUADP-1 “U”-die adapter
PT10128 Universal hotstick adapter-Y46
Y46-2 Same as Y46 with Female
coupler
N-51
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Crimpers—Remote Hydraulic
![](asset-30.png)
Y60BHU AND
Y60BHUD
HYPRESS™
60 Ton Remote
Power Operated Hydraulic Tools
Single and Double Acting
Hydraulic Tool Designs
The Y60BHU HYPRESS™, single acting, and
Y60BHU-D HYPRESS™, double acting, are
both designed to provide fast, easy operation
plus a durable and substantially longer design
life expectancy. Both Y60BHU and Y60BHU-D
HYPRESS™ tools accommodate the same
“L” dies. The “L” dies are designed for copper
and aluminum code cables and aerial con-
ductor sizes through 2500 kcmil and will
accommodate ACSR through 2156 (84/19)
str. Five-year limited warranty.
BENEFITS
• Easy to carry with heavy duty handle.
• Easy to remove splices with nest that
pivots open.
• Safety and security is provided with
captive locking pin for nest die.
• Long life expectancy (50,000 cycles)
with heavy duty steel frame.
• Fast easy die changing and secure die
positioning with positive die release
locking pins.
• Faster retraction with double acting
hydraulic system (Y60BHUD).
• Protected male coupler with captive cap.
• Stability is provided with sturdy steel base.
• Easy, less costly repairs with fewer parts
that are easily accessible (example:
Bottom die holder).
• 5-year limited warranty.
HEAVY DUTY HANDLE
POSITIVE PUSH BUT-
TON DIE LOCKS AND
DIE RELEASE
CAPTIVE LOCKING
PIN AND HANDLE
FOR TOOL NEST
HEAVY DUTY
STEEL FRAME
10,000 PSI MALE
COUPLER AND COVER
STURDY STEEL BASE
PORT FOR DOUBLE
ACTING HYDRAULIC SYSTEM
NEST HINGE ALLOWS
FULLY OPEN POSI-
TIONING
FEATURES
SPECIFICATIONS
Force developed: 60 tons
Operating pressure: 10,000 psi
Hydraulic oil:
BURNDY®ALFLUID™
Life expectancy: 50,000 cycles min.
Height: 16.62
Weight (less case): 70 lbs.
Shipping weight: 97 lbs.
FOR USE ON
Copper
300 kcmil-2000 kcmil
Str. Code Cable
Terminals
YA, YA-2N, YAB-4N, YA-L, YA-2LN, YA-LB
Splices
YS, YST, YS-L, YS-T, YSP-T
Aluminum
250 kcmil-2000 kcmil
Str. Code Cable
Terminals
YA-A
Splices
YS-A, YS-AT
Transmission and Distribution Connectors
Tension Sleeves:
Copper: 1/0 str. - 1000 kcmil
Aluminum: 1/0 str. - 2300 kcmil
ACSR: 1/0 - 2156 (84/19 str.)
Aerial:
Copper: 4/0 str. - 2500 kcmil
Aluminum: 3/0 str. - 2500 kcmil
YTS, YTN, YNS, YNA, YNT, YNTA, YNU,
YDS, YDN, YCS, YCA, YCU
N-52
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Remote Hydraulic
TYPE “L” DIES
For Use With Y60BHU and
Y60BHUD
BURNDY®offers two types of “L” dies. Our
standard width L dies (example: L735).
Wider “L” dies with Indicia marks (example:
L735W). Indicia marks on the die provide the
installer with the start location for the next
overlap crimp con-
sistently on alu-
minum connector
surfaces. Reduces
the number of
crimps and installa-
tion time.
The following dies are available in this series:
L717W L719W
L720W L722W
L724W L725W
L727W L728W
L729W L735W
Standard L Die Wide L Die
![](asset-31.png)
BURNDY®Tooling
Crimpers—Pneumatic
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
N-53
Y29NC
PNEUMATIC HYPRESS™
The Y29NC Pneumatic HYPRESS™ oper-
ates on 85-100 PSI and will install insulated
and uninsulated terminals from #8 - 2/0
copper. Uses DV type nest with Y29 type
indentor.
SPECIFICATIONS
Weight: 12-1/2 lbs.
Length: 17-1/2
Air line pressure: 85 - 100 PSI
FOR USE ON
Wire Range: #8–2/0 Cu
YAEV-L, YAEV-H, YAEV-RS, YAEV-RH,
YAV-L,YAV-R
YAV-RS, YSV-L, YSM
Die Index Nest/Indenter
38/631 DV8L/Y29PL
6/631 DV8L/Y29PL
39/632 DV6LY29PL
7 D6CL/Y29PL
40/633 DV4L/Y29PL
9 D3CL/Y29PR
41/634 DV2CL/Y29PL
42 DVIL/Y29PR
43 DV256/Y29PR
13 D26L/Y29PR
44 DV26L/Y29PR
49 DV8L/Y29PL
BENEFITS
• Portable or bench mounted.
• Adjustable blow off valve to ensure proper
indenting force.
• Uses DV type nest with Y29 type indentor.
• Hand operated.
• 5-year limited warranty.
HAND ACTUATOR
STEEL CONSTRUCTION
REMOVABLE
DIE SETS
![](asset-32.png)
TFM
TAPE FED MACHINE
For Automatic Installation of
Tape Mounted Terminals
The BURNDY®TFM machine installs vinyl
insulated, nylon insulated and uninsulated
terminal sizes #26-#10 without time-
consuming die changes. A rotating turret die
holder consists of three die sets. With the
new TFM, your operators can crimp from
1,500 to 2,500 terminals per hour.
BURNDY®has made a breakthrough in die
changing-the TFM is the first and only turret
die holder to crimp terminals automatically.
No long complicated setups or paying for
duplicate machines: Once the dies are
secure to the die holder there’s never a need
to remove them. No adjustments. No calibra-
tions. Just a simple twist of the wrist. An
operator can change reels, terminals and
dies in seconds flat.
SPECIFICATIONS
Height: 16
Width: 13
Depth: 6
Weight: 35 lbs.
FOR USE ON
#26 - #10 AWG Cu
Vinyl Insulated Terminals:
BA-EF-M, BA-EL-M, BA-EM, BA-EZ-M
Nylon Insulated Terminals:
YAE-M, YAE-FM, YAE-ZM
Non-Insulated Terminals:
YAD-M, YAD-FM
Vinyl Insulated Disconnects:
PQ-M
BENEFITS
• Ensures proper wire termination.
• Minimizes repetitive hand motion injuries.
• Smooth rotation advance of connectors.
• Eliminates need for earplugs/noise
dampeners.
• Inexpensive alternative to buying.
• High volume production capability.
• Minimizes production downtime.
FEATURES
• Positive wire locator.
• Foot-actuated crimp.
• Lightweight Reel.
• Quiet operation.
• Lease policy.
• Can crimp up to 1,500 to 2,500 terminals
per hour.
• An operator can change reels, terminals
and dies in 30 seconds.
• Rotating turret die holder permits terminal
change over in seconds.
TWO POSITON REEL HOLDER FITS
LIGHTWEIGHT, CARDBOARD REEL.
HOLDS UP TO 2000 TERMINALS.
Cat.# TFM1D5R
(Lease Only)
TERMINALS ARE SECURED MOUNTED
TO MYLAR FILM AND RELEASED FROM
THE FILM AFTER THE CRIMP
110 V/AC POWER IN
(POWER CORD SUPPLIED)
SMALL OPENING, FOR SAFER WIRE
INSERTION, ELIMINATES ACCIDENTS.
NO FINGER CAN GET IN.
OSHA APPROVED
FOOT ACTUATED
CRIMP PEDAL
(NOT SHOWN)
80-100 PSI SHOP
AIR IN (HOSE
NOT PROVIDED)
3-WAY
ADJUSTABLE
STAND
WARNING
LIGHT
TOOLIS IN
TFM
ROTATING
DIE TURRETS FOR FASTER
CHANGEOVERS
N-54
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Crimpers—Pneumatic
![](asset-33.png)
TFM INSTALLATION TOOLING CHART
* 1000 per Reel
Tape Mounted
Catalog Number Installation
2000/Reel Tooling
BA16E4M
BA16E6M TFM
BA16E8M with
BA16E10M DFM3-1
BA16E14M Die
BA16E38M
BA14E4M
BA14E6M
BA14E8M TFM
BA14E10M with
BA14E14M DFM2-1
BA14E516M
*BA10E6M
*BA10E8M TFM
*BA10E10M with
*BA10E14M DFM1D5
*BA10E38M Die
BA16EF2M TFM
BA16EF6M with
BA16EF8M DFM3-1
BA16EF10M Die
TFM
BA14EF8M with
DFM2-1
BA14EF10M Die
TFM
*BA10EF6M with
*BA10EF8M DFM1D5
*BA10EF10M Die
TFM with
BA16EL6M DFM20D1
BA16EL8M (20-22 AWG)
DFM3-1
BA16EL10M (16-10 AWG)
TFM
BA14EL6M with
BA14EL8M DFM2-1
BA14EL10M DIE
TFM
*BA10EL6M with
*BA10EL8M DFM1D5
*BA10EL10M Die
Tape Mounted
Catalog Number Installation
2000/Reel Tooling
YAD18-4M
YAD18-6M TFM
YAD18-8M with
YAD18-10M DFM6-1
YAD18-14M Die
YAD14-4M
YAD14-6M TFM
YAD14-8M with
YAD14-10M DFM5D1
YAD14-14M Die
YAD14-38M
*YAD10-8M TFM
*TAD10-14M with
*YAD10-516M DFM4D1
*YAD10-38M Die
TFM
YAE22N65FM with
DFM11D1
YAE22N66FM Die
TFM
YAE18G43FM with
YAE18N56FM DFM10D1
YAE18N57FM Die
TFM
YAE14N76FM with
YAE14N77FM DFM9D1
YAE14N78FM Die
Tape Mounted
Catalog Number Installation
2000/Reel Tooling
YAE22G18M TFM
YAE22G16M with
DFM11D1
YAE22G13M Die
YAE18N29M
YAE18N27M
YAE18-N7M
YAE18N26M
YAE18N21M TFM
YAE18N25M with
YAE18G43M DFM10D1
YAE-18N24M Die
YAE18N1M
YAE18NM
YAE18N2M
YAE18N3M
YAE14N43M
YAE14N1M TFM
YAE14NM with
YAE14N2M DFM9D1
YAE14N3M Die
YAE14N4M
YAE12N9M
YAE12N1M
YAE12NM
YAE12N2M
YAE12N3M TFM
*YAE10N5M with
*YAE10N11M DFM7D1
*YAE10NM Die
*YAE10N3M
*YAE10N2M
*YAE10N4M
Tape Mounted
Catalog Number Installation
2000/Reel Tooling
YAE22Z1M TFM
YAE22Z2M with
DFM11D1
YAE22Z3M Die
YAE18Z1M TFM
with
YAE18Z3M DFM10D1
YAE18Z4M Die
TFM
YAE14Z3M with
DFM9D1
YAE14Z4M Die
TFM
YAE12Z2M with
DFM7D1
YAE12Z3M Die
BA16EZ2M TFM
BA16EZ6M with
DFM3-1
BA16EZ10M Die
TFM
BA14EZ6M with
BA14EZ8M DFM2-1
BA14EZ10M Die
TFM
with
*BA10EZ8M DFM1D5
Die
TFM with
PQ18R257M DFM13D1
PQ18R258M Die
TFM with
PQ14R257M DFM12D1
PQ14R258M Die
TFM with
PQ10R258M DFM16D1 Die
TFM with
PQ18R256M DFM15D1 Die
TFM with
PQ14R256M DFM14D1 Die
TFM with
PQ18R187M DFM13D1
PQ18R188M Die
TFM with
PQ14R187M DFM12D1
PQ14R188M Die
* 1000 per Reel
* 1000 per Reel
* 1000 per Reel
N-55
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Crimpers—Pneumatic
![](asset-34.png)
MCC500, MCC1000
MANUAL CABLE CUTTERS
The MCC series cable cutters are precision
cable cutters incorporating high leverage
shear-type design capable of cutting up to
1000 kcmil copper and aluminum cables.
Rugged steel blades and fiberglass con-
struction provide cutting ease, long life and
minimum cable distortion. MCC20 has non-
slip grip covered forged steel handles.
The MCC series cable cutters are warranted
to be free from defects in material (excluding
blades) and workmanship for one year.
FEATURES
• High quality design and construction.
• Rugged high quality steel blades.
• Fiberglass handles with soft grips.
• MCC20 has forged steel handles with
non-slip grips.
BENEFITS
• Easy cutting with minimal cable distortion.
• Excellent cutting edge performance.
• Provides comfortable tool operation and
long life.
MCC1000 MCC500
Max.
Catalog Overall Max. Capacity Insulation
Number Length Copper Aluminum Diameter Weight
211.253.5 lbs.
MCC500 [533 mm] 500 kcmil 500 kcmil [32 mm] (1.5 kg)
321.909.0 lbs.
MCC1000 [813 mm] 1000 kcmil 1000 kcmil [48 mm] (4.0 kg)
REPLACEABLE
BLADES
HANDLES
HANDLE GRIPS
Catalog Number Description
MCC500BLADESET Replacement blades for MCC500
MCC1000BLADESET Replacement blades for MCC1000
Replacement Blades
N-56
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Cutters—Mechanical and Ratchet
![](asset-35.png)
RCC336, RCC556,
RCC600, RCC750HD,
RCC954ACSR,
RCC1000
RATCHET CABLE CUTTERS
The RCC series cable cutters are precision
high quality tools designed to cut up to
954 ACSR and 1000 kcmil copper and
aluminum. The tools are equipped with
rugged steel blades, and a precision bi-
directional ratchet mechanism for positive
blade control, including where applicable, a
fast action thumb slide collar for rapid blade
advance and rugged fiberglass or non-slip
grip handles. RCC600 and RCC750HD have
cushion grip covered steel handles.
The RCC series cable cutters are warranted
to be free from defects in material (excluding
blades) and workmanship for one year.
For replacement blades, consult factory
for details.
FEATURES
• Patented high strength steel blades.
• Quick release, bi-directional ratchet
mechanism.
• Rapid blade advance.
BENEFITS
• Easy cutting with minimal cable distortion.
• Excellent cutting edge performance.
• Provides comfortable tool operation and
long life.
MOVEABLE JAW
STATIONARY JAW
WARNING LABEL
COVER
HANDLE GRIPS
DIRECTION LEVER
OPEN/CLOSE INDICATOR
RAPID ADVANCE FEATURE
PRODUCT LABEL
RCC600
RCC750HD
RCC1000
RCC556
RCC954ACSR1K
RCC336
Maximum
Catalog Overall Maximum Capacity Insulation
Number Length Copper Aluminum ACSR Diameter Weight
10.5350 kcmil 500 kcmil 336 kcmil 0.741.2 Lbs.
RCC336 [267 mm] [177 mm] [253 mm] [18.31 mm] [18.8 mm] (0.5 kg)
20500 kcmil 500 kcmil 556 kcmil 1.254.5 Lbs.
RCC556 [508 mm] [26.70 mm] [26.70 mm] [23.55 mm] [31.75 mm] (2.0 kg)
10600 kcmil 600 kcmil 1.251.27 Lbs.
RCC600 [254 mm] [26.70 mm] [26.70 mm] —[31.75 mm] (.57 kg)
10.5750 kcmil 750 kcmil 1.622.43 Lbs.
RCC750HD [267 mm] [29.36 mm] [29.36 mm] —[41.15 mm] (1.1 kg)
22.751000 kcmil 1000 kcmil 954 kcmil 1.386.5 Lbs.
RCC954ACSR1K [578 mm] [33.27 mm] [33.27 mm] [30.38 mm] [35.05 mm] (2.95 kg)
201000 kcmil 1000 kcmil 2.3754.5 Lbs.
RCC1000 [508 mm] [33.27 mm] [33.27 mm] —[60.32 mm] (2.0 kg)
N-57
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Cutters—Mechanical and Ratchet
![](asset-36.png)
YCUT129ACSR
HYDRAULIC HAND
OPERATED CUTTER
The BURNDY®YCUT129ACSR incorporates
a specialized latch style cutting head that
allows interference-free closure for mid-span
cuts. The cutter head rotates 180 degrees to
allow users to get into tight areas easier. The
YCUT129ACSR weighs only 11.4 pounds,
yet delivers 7 tons of cutting force. The
YCUT129ACSR with its hardened steel
blades is capable of cutting up to 1.29
diameter bare or insulated copper and alu-
minum cable, 1113 ACSR, 5/8ground rod,
1/2 rebar and 5/8diameter soft steel bolts
1/2standard guy strand and up to 3/8EHS
guy strand.
The YCUT129ACSR comes equipped with a
high impact formed carrying case to hold the
tool and accessories. The BURNDY®
YCUT129ACSR is provided with a 5-year
limited warranty (excluding blades).
Features and Benefits
• Patented rapid advance pump.
〫Faster cuts with less hand strokes.
• Specialized latch head design.
〫Interference free closure on mid-span
cuts.
• Handle trigger drain
〫For convenient blade retraction.
• Hardened steel blades.
〫Ability to cut ACSR, ground rods, rebar
and guy wire.
• Comfort grip handles.
〫Help ease fatigue with continuous use.
• 180-degree head rotation.
〫Versatile head positioning to get into
tight areas easier.
• Durable high impact formed carrying case.
〫Provides tool protection and stores
accessories.
• 5-year limited warranty on tool (excluding
blades).
〫Customer satisfaction and support.
SPECIFICATIONS
Force Developed: 7 U.S. short tons
Tool Weight: 11.4 lbs. (5.1 kg)
Length: 22.4 (56.9 cm)
Width: 2.5 (6.4 cm)
Height: 6.6 (16.8 cm)
FOR USE ON
• Copper Cable: up to 1.29
• Aluminum Cable: up to 1.29
• ACSR: up to 1113 ACSR
• Ground Rod: up to 5/8
• Rebar: up to 1/2
• Soft Steel Bolts: up to 5/8
• Standard Guy Strand: up to 1/2
• EHS Guy Strand: up to 3/8
ACCESSORIES
•Carrying Case: Cat# PT10024162
•Replacement Blades:
Cat# PT10037388
(Moving Blade)
Cat# PT10037384
(Fixed Blade)
SPECIALIZED
LATCH HEAD
DESIGN
PRECISION
CUTTING
BLADES
1.29CUTTING
CAPACITY
ERGONOMIC HANDLE DESIGN
PATENTED RAPID
ADVANCE PUMP
180° HEAD DESIGN
COMFORT
GRIP HANDLES
HANDLE TRIGGER
DRAIN
N-58
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Cutters—Self-Contained Hydraulic
![](asset-37.png)
N-59
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Cutters—Battery Actuated
PATRIOT®
PATHCC10-18V SERIES
BATTERY ACTUATED TOOL
Hydraulic Self-Contained Cutter
The BURNDY®PATHCC10-18V series C-
head cutter is an innovative compact and
mobile cutting tool that allows users to inter-
change different cutting blades customized
for their application. With a “C”-shaped style
head and large opening, it’s easy to scoop
and cut without the need to open or close a
latch. The tool head swivels 355° and comes
with a retractable assist handle to help
maneuver the cutting head into position. The
PATHCC10-18V blade alignment technology
ensures a clean cut and maximum blade life.
The PATHCC10-18V series tool accommo-
dates four different interchangeable blade
types: HCCACSR, HCCSOL, HCCCUAL, and
HCCGUY. The PATHCC10-18V series tool
comes in a variety of options to include a
covered head version (PATHCC10C-18V),
and the ability to order the tool with specific
blades only. See the table for individual cata-
log numbers.
The PATHCC10-18V series cutters operate
on 18-volt Ni-MH batteries. Each tool comes
equipped with an impact resistant formed
carrying case along with a tool retention lan-
yard, battery charger and two batteries. The
carrying case also has pre-formed pockets
to house all four blade types. The
PATHCC10-18V series tools are provided
with a 5-year limited warranty (excluding
blades) and a lifetime power-train warranty
on the INFINITY DRIVE®. The batteries and
charger are provided with a 1-year limited
warranty.
Tool Catalog Number Blade Provided
HCCACSR, HCCGUY,
PATHCC10-18V HCCSOL, HCCCUAL
PATHCC10ACSR-18V HCCACSR
PATHCC10GUY-18V HCCGUY
PATHCC10SOL-18V HCCSOL
PATHCC10CUAL-18V HCCCUAL
PATHCC10*None
SPECIFICATIONS
Tool Weight: 20.4 lbs
Length: 21.4
Width: 3.7
Height: 12.8
Operating Voltage: 18V
Recharge Time: < 45 minutes
FOR USE ON
Reference Blade Table
• ACSR: up to 1590 (Falcon)
• EHS guy strand: up to 9/16
• Standard guy strand: up to 9/16
• Ground Rod: up to 3/4
• Rebar: up to 5/8
• Soft steel bolts: up to 5/8
• Copper: up to 1.50
• Aluminum: up to 1.50
ACCESSORIES
Battery: Cat# BAT18V
Hi-capacity 18V (2.6AH)
Chargers:
120V-AC Cat# PATCHGR18V
12/24V-DC Cat# BCT/PATDCCHGR
240/250V-AC Cat# PATCHGR250V
Refined Hydraulic System
for Ultra Performance,
Speed and Reliability
Safety Lanyard Connection Interchangeable Blades
Forged Steel
Head
Retractable Assist
Handle
Trigger Guard
18 Volt Ni-MH Battery
11 Ton Output Force
Field Proven Electronics
for Ultimate Reliability
in the Harshest Work
Environments
* The PATHCC10 is an economical solution for those cus-
tomers already set up with batteries and chargers. The
PATHCC10 is strictly the tool and carrying case; it does
not include blades, batteries or a charger. Order blades
separately.
Each BURNDY®HCC blade kit is designed
specifically for the material it is intended to
cut. Each blade is made from high strength
tool steel and then hardened to ensure a long
life. Each blade kit comes complete with
screws and wrench for installation. The
HCCGUY and HCCSOL blade kits are also
provided with a blade holder. This holder pro-
vides additional support when cutting. The
blade table points out the materials each
blade is designed to cut.
Blade Table
Catalog Cutting Max.
Number Material O.D.
HCCACSR ACSR 1590 kcmil
HCCCUAL Cu & Al 1.5(38 mm)
Ground Rod 3/4(19 mm)
HCCSOL Rebar 5/8(16 mm)
Soft Steel Bolts 5/8(16 mm)
Std. Guy Wire 9/16(14 mm)
HCCGUY EHS Guy Wire 9/16(14 mm)
The HCCSOL and HHCGUY blade kits
include a blade holder for the stationary
blade. To order replacement blades without
the blade holder order catalog number HCC-
SOLRPLBLDS or HCCGUYRPLBLDS.
Blade Profiles
![](asset-38.png)
Tooling BURNDY®
Cutters—Battery Actuated
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
N-60
PATRIOT®
PATCUT129ACSR-18V
BATTERY ACTUATED TOOL
Hydraulic Self-Contained Cutter
The BURNDY®PATCUT129ACSR-18V bat-
tery powered cutting tool is compact, fast,
easy to use and incorporates the latest in bat-
tery tool technology. The ergonomic design
allows one hand operation so that the other is
free to manipulate the conductor in the prop-
er cutting position. The PATCUT129ACSR-
18V incorporates a specialized latch style
cutting head that allows interference-free clo-
sure for mid-span cuts. The cutter head
rotates 180 degrees to allow users to get into
tight areas easier. The PATCUT129ACSR-18V
is capable of cutting up to 1.29diameter
copper and aluminum cable, 1113 ACSR,
5/8ground rod, 1/2 rebar, 5/8diameter soft
steel bolts, up to 1/2standard guy strand,
and up to 3/8EHS guy strand.
The PATCUT129ACSR-18V operates on
industry standard 18-volt Ni/MH batteries
that eliminate voltage depression or “memo-
ry” issues. The PATCUT129ACSR-18V
comes equipped with a high impact formed
carrying case to hold the tool, a tool retention
lanyard, a battery charger and two batteries.
The PATCUT129ACSR-18V is provided with
a 5-year limited warranty (excluding blades),
and 1-year on batteries and charger.
Features and Benefits
• Battery powered cutting technology.
〫Easy tool operation and portability.
• Advance design high-speed pump
completes tough cuts faster.
〫Longer life, efficiency, and reliability.
• Specialized latch head design.
〫Interference free closure for mid-span
cuts.
• Ergonomic design allows one hand
operation.
〫User has one hand free to manipulate
material to be cut.
• 180 degree head rotation.
〫Versatile head positioning allows user to
get into tight areas easier.
• Mechanical ram release.
〫Reliable ram release (no battery power
consumption).
• Operates on 18 volt Ni-MH batteries.
〫Eliminates voltage depression or
”memory” issues.
• Durable high impact formed carrying case.
〫Provides tool protection and stores all
accessories.
• 5-year limited warranty on tool (excluding
blades) and 1 year on batteries and
charger.
〫Customer satisfaction and support.
SPECIFICATIONS
Tool Weight: 11 lbs.
Length: 14.5
Width: 3.5
Height: 13.5
Operating Voltage: 18 V-DC
Recharge Time: < 45 mins.
FOR USE ON
• Copper Cable: up to 1.29
• Aluminum Cable: up to 1.29
• ACSR: up to 1113 ACSR
• Ground Rod: up to 5/8
• Rebar: up to 1/2
• Soft Steel Bolts: up to 5/8
• Standard Guy Strand: up to 1/2
• EHS Guy Strand: up to 3/8
ACCESSORIES
•Lanyard: Cat# PT208620
•Battery:
Hi-capacity Cat# BAT18V
(2.6 AH)
•Charger:
120V-AC Cat# PATCHGR18V
12/24V-DC Cat# BCT/PATDCCHGR
240/250V-AC Cat# PATCHGR250V
•Replacement Blades:
Cat# PT10037388
(Moving Blade)
Cat# PT10037384
(Fixed Blade)
![](asset-39.png)
BURNDY®Tooling
Cutters—Battery Actuated
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
N-61
PATRIOT®
PATCUT245CUAL-18V
BATTERY ACTUATED TOOL
Hydraulic Self Contained Cutter
The BURNDY®PATCUT245CUAL-18V bat-
tery powered cutting tool is compact, fast,
easy to use and incorporates the latest in bat-
tery tool technology. The ergonomic design
allows one hand operation so that the other is
free to manipulate the conductor in the prop-
er cutting position. The PATCUT245CUAL-
18V incorporates a specialized latch style
cutting head that allows interference-free clo-
sure for mid-span cuts. The cutter head
rotates 180 degrees to allow users to get into
tight areas easier. The PATCUT245CUAL-18V
is capable of cutting up to 2.45diameter
copper and aluminum cable.
The PATCUT245CUAL-18V operates on
industry standard 18-volt Ni/MH batteries
that eliminate voltage depression or “memo-
ry” issues. The PATCUT245CUAL-18V
comes equipped with a high impact formed
carrying case to hold the tool, a tool retention
lanyard, a battery charger and two batteries.
The PATCUT245CUAL-18V is provided with
a 5-year limited warranty (excluding blades),
and 1-year on batteries and charger.
Features and Benefits
• Battery powered cutting technology.
〫Easy tool operation and portability.
• Advance design high-speed pump
completes tough cuts faster.
〫Longer life, efficiency, and reliability.
• Specialized latch head design.
〫Interference free closure for mid-span
cuts.
• Ergonomic design allows one hand
operation.
〫User has one hand free to manipulate
material to be cut.
• 180-degree head rotation.
〫Versatile head positioning allows user to
get into tight areas easier.
• Mechanical ram release.
〫Reliable ram release (no battery power
consumption).
• Operates on 18-volt Ni/MH batteries.
〫Eliminates voltage depression or
“memory” issues.
• Durable high impact formed carrying case.
〫Provides tool protection and stores all
accessories.
• 5-year limited warranty on tool (excluding
blades) and 1-year on batteries and
charger.
〫Customer satisfaction and support.
SPECIFICATIONS
Tool Weight: 14.5 lbs. (5.4 kg)
With Battery
Length: 18(45.7 cm)
Width: 3.75(9.5 cm)
Height: 14.75(37.5 cm)
Operating Voltage: 18 V-DC
Recharge Time: < 45 mins.
FOR USE ON
Copper and Up to 2.45O.D
Aluminum Cable: (62.2 mm)
For Copper and Aluminum cable only. Do
not cut steel, ground rod, rebar, or guy
wire.
ACCESSORIES
•
Carrying Case: Cat# PT10044980
•Lanyard: Cat#
PT208620
•Battery:
Hi-capacity Cat# BAT18V
(2.6 AH)
•Charger:
120V-AC Cat# PATCHGR18V
12/24V-DC Cat# BCT/PATDCCHGR
240/250V-AC Cat# PATCHGR250V
•Replacement Blades:
Cat#
PT10038657
(Moving Blade)
Cat#
PT10040663
(Fixed Blade)
SAFETY LANYARD
ATTACHMENT
180° HEAD
ROTATION
SPECIALIZED LATCH
HEAD DESIGN
PRECISION
CUTTING BLADES
2.45CUTTING
CAPACITY
TRIGGER GUARD
18 VOLT Ni-MH
BATTERY
ERGONOMICALLY BALANCED
TOOL DESIGN
![](asset-3a.png)
BCC1000CUAL
BATTERY ACTUATED
CABLE CUTTER
The BURNDY®BCC1000CUAL is a 12-V-DC
battery actuated cable cutter capable of cut-
ting up to 750 kcmil hard drawn copper
cable, and up to 1000 kcmil soft drawn cop-
per and up to 2O.D. aluminum cable. DO
NOT CUT STEEL or ACSR. The
BCC1000CUAL comes with battery powered
cutting tool, sealed nickel cadmium 12V bat-
tery, 120V AC charger, carrying case, and
wrist loop which provides added security
when making cuts overhead.
The BURNDY®BCC1000CUAL is designed
to cut copper and aluminum cables in a lim-
ited amount of space. The BCC1000CUAL
makes fast reliable cuts without stress to the
user. Just squeeze the trigger and it will cut
through your toughest copper and aluminum
cables. The BCC1000CUAL has a three-way
switch (forward, reverse, and neutral) which
allows the user to make partial cuts, back off
cables, or make adjustments during cutting.
The battery charge time is approximately 1
hour for a fast charge (80%), 4 to 6 hours for
a quick charge, and 14 to 16 hours for a
standard charge (100%). The 12V battery
can be recharged approximately 1,000 times.
The BCC1000CUAL (excluding cutting
blades) is warranted to be free of defects in
material and workmanship for a period of 90
days, except in the case of abuse or
modification.
SPECIFICATIONS
Cutting Tool
Specifications Description
Drive Unit: 12.0V DC Motor
Dimensions: 4L 4.5W 14.5H
Weight: 6 lbs.
Cutting Capacity: 1000 kcmil soft drawn
copper, 750 kcmil hard
drawn copper and up to
2O.D. aluminum
Battery
Specifications Description
Battery Type: Sealed nickel cadmium
Voltage: 12.0V DC
Rated Capacity: 1.2A/hr
Charge Time: Fast, approx. 1 hour
Quick, 4-6 hours
Standard, 14-16 hours
Dimensions:
2.75L 2.7W 4.75H
Weight: 1.4 lb.
Battery Charger
Specifications Description
Input Voltage: 120V AC
Input Frequency: 60 Hz
Input Current: 110/120V
Dimensions: 5.7L 3W 2.8H
Weight: 2.2 lbs.
FOR USE ON
Maximum conductors accommodated:
750 kcmil hard drawn copper
1000 kcmil soft drawn copper
1000 kcmil alumimum
FEATURES
• Hook head design.
• Three way switch.
• Hardened steel blades.
• Ergonomic design.
• Wrist loop.
BENEFITS
• Simplifies conductor cutting and allows
working in tight spaces.
• Allows backing off cable, partial cuts,
and adjusting during cutting.
• Helps ensure consistent cuts and longer
blade life.
• Prevents hand/wrist injury.
• Withstands rugged use. Resists oil
and solvents.
• Added security when cutting cables
overhead.
ACCESSORIES
Catalog Number Item Description
BCCBAT12V BCC1000CUAL Battery
BCCCHGR BCC1000CUAL Charger
BCCCASE BCC1000CUAL
Carrying Case
RP50RP03 BCC1000CUAL
Moving Blade
RP50RP02 BCC1000CUAL
Fixed Blade
N-62
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Cutters—Battery Actuated
![](asset-3b.png)
RHCC129ACSR
10,000 PSI Remote Cable
Cutter
Remote Power Operated
Hydraulic Cable Cutter
The BURNDY®RHCC129ACSR remote
hydraulic cable cutter incorporates a special-
ized latch style cutting head that allows inter-
ference-free closure for mid-span cuts. The
RHCC129ACSR with its precision cutting
blades is capable of cutting up to 1.29
diameter bare or insulated copper and alu-
minum cable, 1113 ACSR, 5/8ground rod,
1/2 rebar, 5/8diameter soft steel bolts, 1/2
standard guy strand, and up to 3/8EHS guy
strand.
The RHCC129ACSR is provided with a
5-year limited warranty (excluding blades).
Features and Benefits
• Specialized latch head design.
〫Interference free closure for mid-span
cuts.
• Precision cutting blades.
〫For clean cuts on Cu/Al, ACSR, ground
rods, rebar, guy strand, and soft steel
bolts.
• High strength steel cylinder.
〫For durability and long life.
• Lightweight ergonomic design allows one
hand operation.
〫User has one hand free to manipulate
material to be cut.
• Durable canvas carrying bag.
〫Provides tool protection and stores all
accessories.
• 5-year limited warranty on tool (excluding
blades).
〫Customer satisfaction and support.
SPECIFICATIONS
Operating Pressure: 10,000 psi (700 bar)
Tool Weight: 5.85 lbs. (2.65 kg)
Length: 11.25(286 mm)
Width: 3.7(94 mm)
FOR USE ON
• Copper Cable: up to 1.29
• Aluminum Cable: up to 1.29
• ACSR: up to 1113 ACSR
• Ground Rod: up to 5/8
• Rebar: up to 1/2
• Soft Steel Bolts: up to 5/8
• Standard Guy Strand: up to 1/2
• EHS Guy Strand: up to 3/8
ACCESSORIES
Canvas Bag: Cat# PT10043890
Replacement Blades: Cat# PT10037388
(Moving Blade)
Cat# PT10037384
(Fixed Blade)
Hot Stick Adapter: Cat# RHCCHSA
PRECISION CUTTING BLADES
HIGH STRENGTH
STEEL CYLINDER
QUICK DISCONNECT
HYDRAULIC FITTING
SPECIALIZED LATCH
HEAD DESIGN
1.29CUTTING
CAPACITY
N-63
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Cutters—Remote Hydraulic
![](asset-3c.png)
RHCC245CUAL
10,000 PSI Remote Cable
Cutter
Remote Power Operated
Hydraulic Cable Cutter
The BURNDY®RHCC245CUAL remote
hydraulic cable cutter incorporates a special-
ized latch style cutting head that allows inter-
ference-free closure for mid-span cuts. The
RHCC245CUAL with its precision cutting
blades is capable of cutting up to 2.45
diameter copper and aluminum cable.
The RHCC245CUAL is provided with a
5-year limited warranty (excluding blades).
Features and Benefits
• Specialized latch head design.
〫Interference free closure for mid-span
cuts.
• Precision cutting blades.
〫For clean cuts on copper and aluminum
cable.
• High strength steel body.
〫For durability and long life
• Lightweight ergonomic design allows one
hand operation.
〫User has one hand free to manipulate
material to be cut.
• Durable canvas carrying bag.
〫Provides tool protection and stores all
accessories.
• 5-year limited warranty on tool (excluding
blades).
〫Customer satisfaction and support.
SPECIFICATIONS
Operating Pressure:10,000 psi (700 bar)
Tool Weight: 8.3 lbs. (3.8 kg)
Length: 14.8(376 mm)
Width: 4.75(121 mm)
FOR USE ON
Copper & Aluminum 2.45O.D. (62 mm)
ACCESSORIES
Canvas Bag: Cat# PT10054094
Replacement Blades: Cat# PT10038657
(Moving Blade)
Cat# PT10040663
(Fixed Blade)
N-64
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Cutters—Remote Hydraulic
![](asset-3d.png)
HP10, HP8, AND HP6
HP Series Manual
Hydraulic Hand Pumps
Hydraulic Output Pressures
of 10,000 PSI, 8,800 PSI, and
6,000 PSI
Hand pumps are designed to match the out-
put pressure requirements of HYPRESS™
heads and cutters. Each pump is equipped
with a built-in, factory set pressure release
valve with audible click to signal completion
of crimp cycle.
LONG ARM
BUILT-IN FACTORY
SET PRESSURE
RELIEF VALVE
STURDY LEG
STABILIZERS
LIGHTWEIGHT
RUGGED DESIGN
PORTABLE
QUICK DISCONNECT
HYDRAULIC FITTING
HANDLE GRIP
SPECIFICATIONS
Reservoir volume: 1-1/8 qts.
Length: 24-3/4
Width: 5
Weight: 18 lbs.
Closed height: 6-3/4
Height (with handle open): 20
FOR USE ON
HP10 10,000 Y34BH, Y35BH, Y35BH-4,
Y750BH, Y750BH-2, Y39BH,
Y45, Y46C, Y46, Y60BHU,
RHCC Series Cutters
HP8 8,800 Y48BH
HP6 6,000 Y35-L
ACCESSORIES
Extended leg pad stablilizes (w/hardware)
Cat # BP10PADKIT
FEATURES
BENEFITS
• Durable, long life expectancy.
• Easy to transport and move tool around
job site with built in handle.
• Maximum mechanical advantage provided
with long handle.
• Solid tool base provided with sturdy broad
leg stabilizers.
• Save time with quick disconnect
hydraulic fitting.
• High quality crimps provided with built-in,
factory set pressure release valve and audi-
ble click to signal completion of crimp.
• 5-year limited warranty.
HANDLE
N-65
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Hydraulic Pumps
![](asset-3e.png)
FP10, FP8, AND FP6
FP Series Manual
Hydraulic Foot Pumps
Hydraulic Output Pressures
of 10,000 PSI, 8,800 PSI, and
6,000 PSI
Foot pumps are designed to match the out-
put pressure requirements for use with all
HYPRESS™ heads and cutters. Each pump
is equipped with a built-in, factory set pres-
sure release valve with audible click to signal
completion of a crimp cycle.
LONG ARM
SPRING
LOADED ARM
STURDY LEG
STABILIZERS
LIGHTWEIGHT
RUGGED DESIGN
PORTABLE
DIAMOND PLATE
STEEL FOOT PAD
SPECIFICATIONS
Reservoir volume: 1-1/8 qts.
Length: 24-3/4
Width: 5
Weight: 19 lbs.
Closed height: 6-1/2
Height (with handle open): 17
FOR USE ON
FP-10 10,000 Y34BH, Y35BH, Y35BH-4,
Y750BH, Y750BH-2, Y39BH,
Y45, Y46C, Y46, Y60BHU,
Y750BH, RHCC Series
Cutters
FP-8 8,800 Y48BH
FP-6 6,000 Y35-L
ACCESSORIES
Extended leg pad stablilizes (w/hardware)
Cat # BP10PADKIT
FEATURES
BENEFITS
• Easy to lift and carry.
• Durable. Long life expectancy.
• Easy to transport and move tool around
job site with built in handle.
• Easy operation provided with spring
assisted return arm.
• Maximum mechanical advantage
provided with long arm extending
beyond pump body.
• Quality, heavy duty foot pad provided
with diamond plate steel.
• Solid tool base provided with sturdy
broad leg stabilizers.
• Time saving quick disconnect hydraulic
fitting.
• High quality crimps provided with factory
set pressure release valve with audible
click to signal completion of crimp.
• 5-year limited warranty.
BUILT-IN
FACTORY SET
PRESSURE
RELIEF VALVE
QUICK
DISCONNECT
HYDRAULIC
FITTING
N-66
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Hydraulic Pumps
![](asset-3f.png)
Y10AC9
Electric Hydraulic Pump
Hydraulic Output Pressure of
10,000 PSI
The Y10AC9 electric hydraulic pump is for
use with all HYPRESS™ heads and cutters
requiring 10,000 PSI operating pressure.The
Y10AC9 is equipped with a built-in, factory
set pressure relief valve. An audible “pop”
and recycling of the pump as well as relaxing
of the hose signal completion of the crimp-
ing/cutting cycle. Pump is supplied with a
durable hand-held electric pendant switch.
Features and Benefits
• Lightweight, small size.
〫Easy to lift, carry and transport tool
around job site with lightweight body
and handle.
• Factory set relief valve.
〫High quality crimps are achieved with
built-in, factory set pressure relief valve
and audible recycling of pump to signal
completion of crimp cycle.
• 100,000 (+) life cycles.
〫Long durable life expectancy with light-
weight cast aluminum reservoir body.
Specifications
Motor: 115V AC 50/60 Hz
5/8 HP, 10,000 rpm
11 amp current draw
Reservoir Volume: 1.61 quarts
Height: 14.38
Base: 6.58.25
Weight: 28 lbs. (with oil)
FOR USE ON
Y34BH, Y35BH, Y35BH4, Y39BH,
Y45, Y46, Y46C, Y750BHXT,
Y750CBHXT, Y644MBH,
Y4PC834MBH, Y81KFTMBH, Y60BHU,
RHCC129ACSR, RHCC245CUAL
ACCESSORIES
Catalog Number: YAC-CASE
Steel carrying case with
handle and locking
latch.
The BURNDY®Y10AC9OEM is an additional
electric hydraulic pump offering that comes
equipped with a foot switch and “jog-and-
hold” feature. Keep both hands on the
connection with the Y10AC9OEM pump kit.
For further details please contact customer
service.
5/8 HP Motor
Oil Level Window
Quick Disconnect
Hydraulic Coupler
Pendant Switch
with 10Cord
1.6 Quart Reservoir
• Convenient 115V AC electric powered
motor.
• Saves time with quick disconnect
hydraulic fitting.
• Sealed electric pendant switch.
〫Easy operation with durable remote
pendant switch with 10-foot cord.
• 5-year limited warranty.
N-67
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Hydraulic Pumps
![](asset-40.png)
EPP10 AND EPP6
EPP Series
Electric/Hydraulic Pump
Hydraulic Output Pressures
of 10,000 PSI and 6,000 PSI
The lightweight and durable EPP10 elec-
tric/hydraulic pump is for use with all
BURNDY®HYPRESS™ remote heads and
cutters requiring 10,000 PSI operating pres-
sure. Both the EPP10 and the EPP6 are
equipped with a built-in, factory set pressure
relief valve. An audible “pop” and recycling of
the pump and relaxing of the hose, signals
completion of the crimping/cutting cycle.
Both pumps are supplied with a durable
hand-held electric pendant switch, for
remote operation of the unit, and have a
manual selection switch mounted for opera-
tion of the unit at the pump. The operator can
select which method is best suited for the
application.
An optional carry/shipping case can be
ordered. All EPP Series pumps have been life
cycle tested to over 100,000 cycles without
failure, and are warranted to be free of defects
in materials and workmanship for five (5) years
when properly maintained and operated.
SPECIFICATIONS
Motor: 115 V-AC/60 Hz
1/2 HP @ 3450 RPM
Maximum
current draw: 12.5 amperes
Reservoir volume: 2 qts.
Height: 16
Base: 68
Weight: 30 lbs.
FOR USE ON
EPP10 10,000 Y34BH, Y35BH, Y35BH-4,
Y39BH, Y45, Y46, Y46C,
Y60BHU, 750BH,
Y750BH-2, Y644MBH,
RHCC Series Cutters
EPP6 6,000 Y35L, Y28B
ACCESSORIES
Cat. No. EPPCASE-1
Steel carrying case with handle and locking
latch.
FEATURES
• Lightweight.
• Small size.
• Factory set relief valve.
• 100,000 (+) life cycles.
• Sealed electric pendant switch.
BENEFITS
• High quality crimps are achieved with
built in, factory set pressure release valve
and audible recycling of pump to signal
completion of crimp cycle.
• Easy to lift, carry and transport tool
around job site with lightweight body
and handle.
• Convenient 115 V-AC electric powered
motor.
• Durable remote pendent switch.
• Easy operation controlled with pendent
switch, or manual switch.
• Saves time with quick disconnect
hydraulic fitting.
• Long durable life expectancy with light-
weight cast aluminum reservoir body.
• 5-year limited warranty.
N-68
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Hydraulic Pumps
![](asset-41.png)
EPAC10, EPAC8, AND
EPAC6
EPAC Series
Electric/Hydraulic Pump,
Air Control
Hydraulic Output Pressures
of 10,000 PSI, 8,800 PSI, and
6,000 PSI
The EPAC10, EPAC8, and EPAC6 electrically
driven hydraulic pumps feature exclusive
automatic or manual “jog and hold” opera-
tion control provided by a unique air control
switch, which provides the safest operation
method of any pump available. All EPAC’s
are remotely controlled by an improved air
control switch which electrically isolates the
operator from the unit, and can be operated
by either hand or foot activation. A three (3)
position toggle switch mounted on the con-
trol box allows the operator to select either
full automatic, off, or manual operation.
The automatic mode advances the remote
tool into a “hold” position without crimping
the connector so the operator can inspect
the orientation before completing the crimp.
Once the crimp is completed, the pump
auto matically turns the pump off, allowing
the retraction of the remote tool and resets
itself for the next operation.
The manual position allows the operator to
jog the tool forward without the tool ram
retracting. To retract the tool prior to com-
pleting the crimp, turn the control switch to
“off,” the pump will stop and the tool will
retract. In the manual mode the pump
advances only while the control is being
depressed. To complete a crimp, squeeze
and hold the air control switch until the pump
reaches the pre-set pressure and shuts off.
The EPAC Series of electrically driven
hydraulic pumps incorporate a heavy-duty
roll cage design that is both rugged and
portable. All EPAC Series pumps have been
life cycle tested to over 100,000 cycles with-
out failure, and are warranted to be free of
defects in material and workmanship for five
(5) years when properly maintained and
operated.
SPECIFICATIONS
Motor: 1/2 HP 115/230 V-AC,
60 Cycle
Maximum current
draw: 10 amperes
Reservoir volume: 8 quarts max.,
2 quarts min.
Height: 17-1/2
Base: 11-3/418-1/2
Dry weight: 68 lbs.
(82 lbs. w/max. fluid)
(1/2 Hp @ 3450 RPM)
FOR USE ON
EPAC10 10,000 Y34BH, Y35BH,
EPAC-8 8,800 Y48BH
EPAC-6 6,000 Y35L
FEATURES
• Roll cage
• 3 position switch and control box
• Factory set output pressure
• Quick disconnect hydraulic coupler
• Oil level window
• 8 quart reservoir
BENEFITS
• Permits final inspection of connector
before completing crimp cycle.
• Extra supply hydraulic fluid 8-quart
reservoir.
• Full automatic or manual “Jog and
Hold” cycles.
• Operator safety with power loss “smart
circuit,” freezes unit in event of power
disruption.
• Method of operation desired is permitted
with 3-position selection switch.
• Safety is provided against hazardous
shock with airbulb actuator and air line.
• Saves time with quick disconnect
hydraulic fitting.
• Windows allows easy inspection of
proper oil level.
• High quality crimps are achieved with
built-in factory set pressure release valve.
• 5-year limited warranty.
N-69
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Hydraulic Pumps
![](asset-42.png)
EP10, EP10-2, EP8,
AND EP6
EP SERIES ELECTRIC/
HYDRAULIC PUMPS
Hydraulic Output Pressures
of 10,000 PSI, 8,800 PSI,
and 6,000 PSI
Electrically driven hydraulic pumps are
supplied with a durable, hand-held electric
pendent switch that remotely controls the
pump and matches the output requirements
of all HYPRESS™ remote heads and cutters.
Each pump is equipped with a built-in,
factory set, pressure relief valve. An audible
“pop” and recycling of the pump and relaxing
of the hose, signals completion of the crimp-
ing/cutting cycle.
All EP series pumps are supplied with 115/230
- 220/230 voltage, 60/50 hertz, 1/2 horse -
power motor and can be wired for use with
any electric power source worldwide. A three
prong, grounded plug is wired standard on the
units. All EP Series pumps have been life cycle
tested to over 100,000 cycles without failure,
and are warranted to be free of defects in
materials and workmanship for five (5) years
when properly maintained and operated.
OIL LEVEL WINDOW
1/2 HP MOTOR
DUAL VOLTAGE/HERTZ
QUICK DISCONNECT
HYDRAULIC COUPLER
8 QUART
RESERVOIR
FACTORY SET
OUTPUT
PRESSURE
ROLL CAGE
SPECIFICATIONS
Motor: 1/2 HP 115/230 V-AC,
60 cycle
(EP**-2 versions): 1/2 HP 220/230 V-AC,
50 cycle
Maximum current
draw: 10 amperes
Reservoir volume: 8 quarts max.,
2 quarts min.
Height: 17-1/2
Base: 11-3/418-1/2
Dry weight: 68 lbs. (86 lbs. with
max. fluid)
(1/2 Hp @ 3450 RPM)
FOR USE ON
EP10 10,000 Y34BH, Y35BH, Y35BH-4,
EP10-2 Y39BH, Y45, Y46, Y46-C,
Y60BHU, Y750BH,
Y750BH-2, RHCC Series
Cutters
EP8 8,800 Y48BH
EP6 6,000 Y35L
FEATURES
BENEFITS
• Provides fast sure pump action plus a
long life expectancy.
• It’s portable. Roll cage allows easy moving
on the job site.
• Durable 1/2 HP dual voltage motor.
• Extra supply of hydraulic fluid with
8 quart reservoir.
• Saves time with quick-disconnect
hydraulic fitting.
• Easy operator control is provided with
remote pendent switch.
• Easy inspection of proper oil level is
provided by see through window.
• High quality crimps are achieved with
built-in, factory set, pressure release
valve and audible recycling of pump
which signals completion of crimp.
• 5-year limited warranty.
N-70
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Hydraulic Pumps
![](asset-43.png)
EP10-1HP AND
EP10-1HP-2
EP-1HP SERIES ELECTRIC/
HYDRAULIC PUMPS
Hydraulic Output Pressures
of 10,000 PSI, 8,800 PSI,
and 6,000 PSI
Heavy duty electrically driven hydraulic
pumps are supplied with a durable, hand-
held electric pendent switch that remotely
controls the pump and matches the output
requirements of all HYPRESS™ remote
heads and cutters. Each pump is equipped
with a built-in, factory set, pressure relief
valve. An audible “pop” and recycling of the
pump and relaxing of the hose, signals
completion of the crimping/cutting cycle.
All EP-1HP series pumps are supplied with
115/230 - 220/230 voltage, 60/50 hertz,
1 horsepower motors and can be wired for use
with any electric power source worldwide. A
three prong, grounded plug is wired standard
on the units. All EP-1HP Series pumps have
been life cycle tested to over 100,000 cycles
without failure, and are warranted to be free
of defects in materials and workmanship for
five (5) years when properly maintained and
operated.
SPECIFICATIONS
Motor: 1 HP 115/230 V-AC,
60 cycle
(EP**-2 versions): 1/2 HP 220/230 V-AC,
50 cycle
Maximum current
draw:
10 amperes
Reservoir volume: 8 quarts max.,
2 quarts min.
Height: 17-1/2
Base: 11-3/418-1/2
Dry weight: 68 lbs. (86 lbs.
with max. fluid)
(1/2 Hp @ 3450 RPM)
FOR USE ON
EP10-1HP 10,000 Y34BH, Y35BH,
EP10-1HP-2 Y35BH-4, Y39BH,
Y45, Y46, Y46-C,
Y60BHU, Y750BH,
Y750BH-2, RHCC
Series Cutters
FEATURES
• Heavy duty design.
• Roll cage.
• Quick disconnect hydraulic coupler.
• Oil level window.
• 8 quart reservoir.
• Factory set output pressure.
• 1 HP motor dual voltage/hertz.
BENEFITS
• Provides fast sure pump action plus a
long life expectancy.
• Its portable roll cage allows easy moving
on the job site.
• Strong durable motor provided with
(1) H.P. dual voltage design.
• Extra supply of hydraulic fluid with
8 quart reservoir.
• Saves time with quick-disconnect
hydraulic fitting.
• Easy operator control is provided with
remote pendant switch.
• Easy inspection of proper oil level is
provided by see through window.
• High quality crimps are achieved with
built-in, factory set, pressure release valve
and audible recycling of pump which
signals completion of crimp.
• 5-year limited warranty.
N-71
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Hydraulic Pumps
![](asset-44.png)
FEATURES
GP10
GP Series Gasoline Engine
Driven Hydraulic Pump
Hydraulic Output Pressures
of 10,000 PSI
The GP series gasoline engine driven
hydraulic pump is a heavy-duty design that is
rugged and portable. Supplied with a four (4)
H.P. engine, the pump operates all
BURNDY®remote compression heads and
cable cutters.
All GP style pumps have a built-in, factory
pre-set, automatic pressure release overload
valve with a definite pulsing and recycling to
signal the completion of a crimp. The manu-
al control valve allows user to “Jog and Hold”
due to the unique check valve design that
keeps pressure in the output line until
retracted.
Specifications
Engine: 4 H.P., 4 cycle
Reservoir volume: 2 gallons (8 qts.)
Pump height: 19-3/4
Pump width: 13
Pump length: 18
Overall height: 22-1/4
Overall width: 16
Overall length: 21
Pump and motor
dry weight: 64-1/4 lbs.
Overall dry weight: 77-3/4 lbs.
FOR USE ON
Pump PSI
Hydraulic Tools and Cutter
GP10 10,000 Y34BH, Y35BH, Y35BH-4,
Y39BH, Y45, Y46, Y46C,
Y60BHU, Y60BHU-D,
Y750BH, Y750BH-2, RHCC
Series Cutters
BENEFITS
• Portable pump with sturdy steel roll cage.
• Durable heavy-duty four (4) H.P. engine
for all HYPRESS™ applications and long
life expectancy.
• Manual control valve permits easy control
of crimping or cutting operations.
• Fast hose assembly with quick disconnect
pressure matched hydraulic couplers.
• Ample hydraulic capacity with (8) quart
reservoir.
• 5-year limited warranty.
STURDY STEEL ROLL
CAGE DESIGN
MANUAL CONTROL VALVE
QUICK DISCONNECT
HYDRAULIC COUPLER
OIL LEVEL
INSPECTION WINDOW
8 QUART
RESERVOIR
HEAVY-DUTY
GASOLINE
ENGINE
N-72
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Hydraulic Pumps
![](asset-45.png)
HYDRAULIC HOSES
NON CONDUCTIVE HOSES*
6,000 PSI 10,000 PSI
Cat. No. Description
PT 29900-10 10- 3/16diameter - non
conductive hose with stack-
able couplers (male/female) -
orange
PT 29900-15 15- 3/16diameter - non
conductive hose with stack-
able couplers (male/female) -
orange
PT 29900-25 25- 3/16diameter - non
conductive hose with stack-
able couplers (male/female) -
orange
PT 29901-10 10- 1/4diameter - non
conductive hose with stack-
able couplers (male/female) -
orange
PT 29901-15 15- 1/4diameter - non
conductive hose with stack-
able couplers (male/female) -
orange
PT 29901-25 25- 1/4diameter - non
conductive hose with stack-
able couplers (male/female) -
orange
Note: 1/4diameter hose provides higher
flow rate for faster ram movement.
* For proper care and maintenance of hydraulic
hoses, consult the “Hydraulic Hose Care”
manual, Form No. 7828
Cat. No. Description
PT 29902-10 10- non conductive hose
with stackable couplers
(male/female) - orange
PT 29902-15 15- non conductive hose
with stackable couplers
(male/female) - orange
PT 29902-25 25- non conductive hose
with stackable couplers
(male/female) - orange
PT 29074-1 Non conductive hose carrying
bag
* For proper care and maintenance of hydraulic
hoses, consult the “Hydraulic Hose Care”
manual, Form No. 7828
Cat. No. Description
PT 91 8- steel braided hose
with steel spring reinforced
ends. Stackable couplers
(male/female) - Black. No
electrical rating. DO NOT
use on energized conductor.
8,800 PSI
Cat No. Description
PT 76 8- steel braided hose
with steel spring reinforced
ends. Stackable couplers
(male/female) - Black. No
electrical rating. DO NOT
use on energized conductor.
*
For proper care and maintenance of hydraulic
hoses, consult the “Hydraulic Hose Care”
manual,
Form No. 7828.
CONDUCTIVE HOSES*
Do not attempt to repair or recouple the hose yourself!
10,000 PSI
NON CONDUCTIVE HOSES*
N-73
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Hydraulic Pumps
![](asset-46.png)
ACCESSORIES
PT 29074-1 Insulated hose carrying bag
Designed to provide protection and clean -
liness of non-conductive hoses. Accom -
modates 100 ft. of non-conductive coiled to
17-1/2O.D. and 3-3/4wide. Maximum car-
rying capacity: 10 lbs.
Replacement Coupler 6,000 PSI operating
pressure
PT 29091 (male)
PT 29214-1 (female)
Replacement Coupler 10,000 PSI operating
pressure
PT 94 (male)
PT 93 (female)
Adjustable Head Grip For joining
HYPRESS™ heads to universal hot sticks
PT 29075 (for Y35L)
PT 29402-1 (for Y35BH)
PT 10128 (for Y46)
DIE CASES
PT 29291
(Y750, Y35/Y39) die case for
“U” -type die sets
PT 6545
(Y45 and Y46) die case for
“S” and “P” -type die sets
ALFLUID™
ALFLUID™ QT.
ALFLUID™ GAL.
(available in quart and gallon size containers)
Use ALFLUID™ in hand operated tools dur-
ing extended use below 32 degrees.
All weather HYDRAULIC fluid for BURNDY®
pumps:
HP hand pump
FP foot pump
GP gasoline pump
EPP. electric pump
AC-3H auto/man. elect. pump
DC-3H auto/man. elect. pump
HYFLUID™
HYFLUID™ QT.
HYFLUID™ GAL.
(available in quart and gallon size containers)
Hydraulic fluid for BURNDY®HYPRESS™
hand operated tools:
Y35 and Y35-2 HYPRESS™ tools
Y39 HYPRESS™ tool
Y750 REVOLVER HYPRESS™ tools
In-line Pressure Gauge 10,000 PSI operating
pressure for hydraulic pumps
PT 11018
N-74
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Hydraulic Pumps
![](asset-47.png)
ENFORCER™
HIW716ENF
HYDRAULIC IMPACT WRENCH
VARIABLE TORQUE
7/16Quick Chuck
When it comes to drilling holes or tightening
and loosening hardware the ENFORCER™
hydraulic impact wrench (Catalog Number
HIW716ENF) provides a powerful punch with
515 ft-lbs of torque that is unsurpassed in the
7/16series of low pressure wrenches. Utilizing
the very latest in CNC machining technology
and superior materials, BURNDY®is proud to
provide one of the toughest, lightweight
wrenches ever offered in this class.
The ENFORCER™ wrench comes with a
7/16Tri-ball quick chuck with a wide flange
that will provide a secure hold on all standard
7/16hex drive bits and accessories. The
adjustable torque selector allows users to
choose between a low setting of 200 ft-lbs
and high setting of 515 ft-lbs of output
torque. The dual acting spool allows the user
to change from Open to Closed center oper-
ating circuits. In addition to our standard five-
year limited warrany, the ENFORCER™
wrench comes with a full one-year unlimited
warranty on the shaft seal.
The ENFORCER™ wrench comes equipped
with an internal safety relief valve to protect
the tool against hydraulic pressure spikes.
This regulates pressure to the motor, and
therefore allows excessive flow (flow which is
beyond that which is required to do the work)
to bypass back to the return side of the circuit.
SPECIFICATIONS
Chuck Type: 7/16Quick Change
Optimal Pressure: 750-2000 PSI
Flow Range: 4-12 GPM
Optimal Flow Range: 4-8 GPM
Operation: Open/Closed option
Torque: 515 ft-lbs
Weight: 5.95 lbs
Length: 7.80 in.
Height: 8.90 in.
Width: 3.10 in.
ACCESSORIES
Cat. No. Description
HIW716ENFTGKIT Trigger guard assembly
kit
HIW716ENFTG HIW716ENF wrench
provided with a factory
installed
HIW716ENFTGKIT
LPHTADPMMOP66 Male to Male adaptor for
use with couplers listed
below *(Qty. 2)
LPHTHTMANOSE66 Male Coupling 3/8NPT
*(Qty. 1)
LPHTHTMABODY66
Female Coupling 3/8NPT
*(Qty. 1)
LPHTHOSNCR66668
3/8x 8 Ft. Hose Set
*(Qty. 1)
*(Recommended quantity for use with HIW716ENF.)
Features and Benefits
• Industry exclusive torque selector.
〫Dual torque selector spool allows users
to switch between 200 and 515 ft-lb
torque settings.
•7/16Tri-ball quick chuck.
〫Allows users to quickly change bits,
sockets or other hardware adaptors.
• CNC Machined billet aluminum.
〫Provides superior strength, reliability and
makes for the lightest tool in its class.
Also provides for tighter tolerancing to
ensure higher quality.
• Cartridge style valves.
〫Provides for greater accuracy and more
economical servicing
• Dual spool operation.
〫Allows tool to be used in either an OPEN
or CLOSED center hydraulic system.
The picture above shows the HIW716ENF
model with trigger guard, adaptors, and
couplers as listed under Accessories.
7/16Quick Change Chuck
Forward/Reverse Selector
Variable Torque
Selector
Heat Insulated
Ergonomic Handle
High Grade/Lightweight
Aluminum Body
Dual Spool Selector for
Open & Closed Systems
See our complete line of Dominator Drill Bits
on page N83 in the Master Catalog.
N-75
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Low Pressure Hydraulic
![](asset-48.png)
Tooling BURNDY®
Low Pressure Hydraulic
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Blue highlighted items are industry standard and most frequently ordered.
N-76
HIW716VTR1
VARIABLE IMPACT WRENCH
Features and Benefits
• Adjustable torque setting allows user to
select proper power and torque for any job
application
• Torque is controlled by dumping hydraulic
flow back to tank, therefore, no heat build-
up or over-taxing of hydraulic power
source
• Gerotor type motor
• Lightweight—Most powerful wrench in the
industry
• Dual action spool (Open/Closed center
operation) allows the user to quickly
change from Open to Closed Center cir-
cuits
•7⁄16Tri-ball Quick Chuck with wide flared
flange accommodates standard 7⁄16hex
drive bits and accessories. Tri-Ball design
provides a secure hold on attachments
• Eyelet Kit included
• 5-year limited warranty
• Optional trigger guard kit HIW71612TGKIT
SPECIFICATIONS
Specifications Description
Chuck Type: 7⁄16Quick Chuck
Pressure: 1000-2000 psi
(70-140 BAR)
Flow: 4-7 GPM (15-27 LPM)
Operation: Open/Closed center
Torque: Adjustable 200-500
ft-lbs
Max. Back Pressure:
250 psi (17 BAR)
Weight: 7.25 lbs. (3.29 kg)
Length: 9 in. (23 cm)
Height: 9 in. (23 cm)
Width: 3 in. (7.6 cm)
Tool Ports: #6 SAE O-Ring (F)
HIW-716R1
IMPACT WRENCH
7/16Quick Chuck
Features and Benefits
• Gerotor motor has a lifetime warranty and
greater efficiency with longer life than gear
type motor tools
• High torque output provides unmatched
power, yet controllable, with 500 ft-lbs of
torque @ 7 GPM
• Dual action for Open or Closed center
operation
• Innovative 3 part design allows tool sub-
assemblies to be quickly
removed/replaced if service is required.
•7⁄16Tri-ball Quick Chuck accommodates
standard 7⁄16hex drive bits and acces-
sories
• Eyelet Kit included
• 5-year limited warranty
• Optional trigger guard kit HIW71612TGKIT
SPECIFICATIONS
Specifications Description
Chuck Type: 7⁄16Quick Chuck
Pressure: 1000-2000 psi
(70-140 BAR)
Flow: 4-7 GPM (15-27 LPM)
Operation: Open/Closed center
Torque: 450 ft-lbs @ 6 GPM
Motor: Gerotor
Max. Back Pressure:
250 psi (17 BAR)
Weight: 7.25 lbs. (3.29 kg)
Length: 9 in. (23 cm)
Height: 9 in. (23 cm)
Width: 3 in. (7.6 cm)
Tool Ports: #6 SAE O-Ring (F)
Cat.# HIW71612TGKIT
Trigger Guard
![](asset-49.png)
BURNDY®Tooling
Low Pressure Hydraulic
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
Blue highlighted items are industry standard and most frequently ordered.
N-77
KOMPRESSOR™
LPHY750XT AND
LPHY750CXT
Remote Operated 12 Ton
Low Pressure Hydraulic
Compression Tool
The BURNDY®LPHY750XT KOMPRES-
SOR™ is a lightweight, compact, low pres-
sure, hydraulic 12 ton crimping tool. The
LPHY750XT is double acting for hydraulic
ram advance and retract. The KOMPRES-
SOR™ also has an industry exclusive spring
back up for ram retraction in case of loss of
hydraulic pressure. The LPHY750XT comes
equipped with an ergonomic handle
designed for better balance, which helps
lessen fatigue to the operator.
The LPHY750XT KOMPRESSOR™ features
the BURNDY®750XT tool head with a 1.65
jaw opening capable of using all industry stan-
dard BURNDY® “U” dies. The LPHY750XT
also has an industry exclusive visual crimp
indicator to assure the operator of a properly
completed crimp. The LPHY750XT also has
an audible crimp indicator.
The LPHY750XT is powered directly from
open center or closed center hydraulic tool
circuits present on most utility line trucks or
can be operated from individual low-pres-
sure hydraulic power units. The LPHY750XT
can be switched from open center to closed
center operation with a simple external
adjustment. The LPHY750XT does not
require any additional tooling such as boost-
ers, intensifiers, or hand controls in the
bucket. Five-year limited warranty.
SPECIFICATIONS
Flow Rate: 3 - 9 GPM
(11 - 34 LPM)
Operating Pressure:
1,500 - 2,500 psi
(103 - 172 BAR)
Force Developed: 12 Tons
Weight: 21 lbs. (9.5 kg)
Overall Length: 20.65 in. (524 mm)
Width: 15 in. (381 mm)
Jaw Opening: 1.65 in. (42 mm)
Max. Back Pressure:
250 psi (17 BAR)
Crimp Time: Approximately
2 seconds
FOR USE ON
•Tension Sleeves
Copper #8 sol - 500 kcmil
Aluminum #8 sol - 587.2 kcmil
ACSR #4 - 556.5 kcmil
•Taps
Copper #14 sol - 500 kcmil
Aluminum #8 sol - 500 kcmil
•Aerial Cable
Copper #6 - 500 kcmil
•Terminals and Splices
Copper #8 - 750 kcmil
Aluminum #8 - 750 kcmil
ACSR #4 - 556.5 kcmil
•HYGROUND®
Copper #8 - 500 kcmil
Ground Rods 1/2- 1diameter
ACCESSORIES
Hoses:
Cat No. LPHTHOSNCR66668OP
Direct connect 8non-conductive hose set
Cat No. LPHTHOSNCR666610OP
Direct connect 10non-conductive hose set
*Cat No. LPHTHOSNCR66668
8non-conductive hose set
*Cat No. LPHTHOSNCR666610
10non-conductive hose set
Hydraulic Fittings:
Cat No. LPHTHTMANOSE66
Male coupler 3/8HTMA
Cat No. LPHTHTMABODY66
Female coupler 3/8HTMA
Cat No. LPHTADPSMFOP66
Swivel Adapter
*These hoses are used with the
LPHTADPSMFOP66 swivel adapter.
FEATURES
• LPHY750CXT covered version available.
(See picture below.)
• Visual and audible crimp indicator assures
properly completed crimps with 12 tons of
force.
• Covers a wide range of applications with
its 1.65jaw opening.
• 350head rotation for versatile tool head
positioning allowing the user to get into
tight areas easier.
• Uses all standard BURNDY®“U” dies.
• Operates on open center or closed center
hydraulic systems.
• Ergonomic handle design for better
balance and helps lessen fatigue.
• Double acting tool for hydraulic ram
advance and retraction.
• Spring back up for ram retraction if
hydraulic system shuts down.
• 5-year limited warranty.
Visual Crimp
Indicator
Ergonomically Balanced Tool
and Handle Design
Internal Ram Retraction
Backup Spring
Covered Head
Large 1.65Jaw
Opening
Activation Trigger
LPHY750CXT Covered Model Shown
Covered Body
and Handle
![](asset-4a.png)
HBR40
HYDRAULIC BREAKER
Light and Medium Duty
Features and Benefits
• Light to Medium Duty breakers powerful
enough for most breaking applications.
• Control trigger built into handle.
• Provided with 18braided whip hoses
(order HTMA couplers separately).
• Standard tool attachment mechanism
allows use of all standard tool bits.
• No compressed air exploding into atmos-
phere spreading dirt, dust and noise.
• Hydraulic cushioning of return stroke
reduces operator shock and fatigue.
• Hand grips at comfortable working height.
• Hydraulic operation provides continuous
lubrication of all moving parts.
• 5-year limited warranty.
SPECIFICATIONS
Flow: 4-7 GPM (15-27 LPM)
Optimum Flow: 4 GPM (15 LPM)
Pressure: 1200-2000 psi
(85-140 BAR)
Max. Back Pressure:
150 psi (11 BAR)
Weight: 40-48 lbs.
Length: 25
Tool Steel Capacity:
14-1/4
Performance: (1500 BPM) 45-55 lb.
class breakers
Whip Hoses: 18with 3/8NPT
fittings
HBR66
HYDRAULIC BREAKER
Medium and Heavy Duty
Features and Benefits
• Medium to Heavy Duty breakers suitable
for extended periods of operation.
• Control trigger built into handle.
• Provided with 18braided whip hoses
(order HTMA couplers separately).
• Standard tool attachment mechanism
allows use of all standard tool bits.
• No compressed air exploding into atmos-
phere spreading dirt, dust and noise.
• Hydraulic cushioning of return stroke
reduces operator shock and fatigue.
• Hand grips at comfortable working height.
• Hydraulic operation provides continuous
lubrication of all moving parts.
• HBR67HF capable of handling 7-10 GPM.
• 5-year limited warranty.
SPECIFICATIONS
Flow: 4-7 GPM (15-27 LPM)
Optimum Flow: 4 GPM (15 LPM)
Pressure: 1200-2000 psi
(85-140 BAR)
Max. Back Pressure:
150 psi (11 BAR)
Weight: 50-67 lbs.
Length: 27to 35
Tool Steel Capacity:
1-1/46
Performance: 60-80 lb. class series
Whip Hoses: 18with 3/8NPT
fittings
N-78
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Low Pressure Hydraulic
![](asset-4b.png)
HTP3, HP3
3SUBMERSIBLE PUMPS
The HP3 and HTP3 hydraulic submersible
pumps are designed to reliably pump large
volumes of liquids and solids (per specifica-
tions). HP and HTP models are durable and
offer a very high performance-to-weight ratio.
These pumps are self-lubricating, utilizing the
hydraulic fluid in a closed loop to ensure
consistent, reliable lubrication. The units can
be run dry as they do not require water for
cooling purposes whether submersed or not.
The high output and compact nature of these
pumps make them ideal for pumping out
vaults, trenches, ditches, ponds, tanks,
pools, etc. in a multitude of industries includ-
ing agriculture, construction, mining, utilities,
public works, departments of transportation,
and more.
3Submersible Pump
HP3
Features and Benefits
• Totally submersible
• Pumps solids without blockage or damage
• Self lubricating design
• Cast aluminum pump body
• Double-sealed hydraulic motor shaft pro-
tects hydraulic source from water
• Thumb screw secured lid so cover is easy
to remove without special tools
• Provided with whip hoses
• High impact, abrasion resistant liner
• 5-year limited warranty
SPECIFICATIONS
HP3
Flow: 7-10 GPM
(27-38 LPM)
Pressure: 1000-2000 PSI
(70-140 BAR)
Weight: 36 lbs. (16.34 kg)
Pump capacity: 750 GPM (2800 LPM)
Operation: Open/Closed center
Discharge size: 3outlet
(3Male Cam-Lock)
Maximum lift: 50 ft. (21.34 m)
Motor: Gear Motor
ACCESSORIES
Cat. No. Description
HOSE325 25 ft. long hose
HOSE350 50 ft. long hose
3Trash Pump
HTP3
SPECIFICATIONS
HTP3
Flow: 7-10 GPM
(27-38 LPM)
Pressure: 1000-2000 psi
(70-140 BAR)
Max. Back Pressure:
250 psi (17 BAR)
Weight: 40 lbs. (18.16 kg)
Pump capacity: 500 GPM (1900 LPM)
Operation: Open/Closed center
Discharge size: 3outlet
(3Male Cam-Lock)
Motor: Gear Motor
Diameter: 12 in (30.5 cm)
Maximum lift: 40 ft. (18.29 m)
Ports: 1⁄214 (#8) NPT (F)
HP2HV
(HIGH VOLUME)
2SUBMERSIBLE PUMPS
Features and Benefits
• Totally submersible
• Self lubricating design
• Lightweigt cast aluminum pump body
• Built-in lifting handle/eye
• Self-priming pump
• Provided with whip hoses
• Unit can run dry without damage
• HP2HV adaptable to either 2or 2-1/2
discharge
• 5-year limited warranty
SPECIFICATIONS
Flow: 4-9 GPM
Pressure: 1000-2000 psi
(70-140 BAR)
Weight: 13 lbs.
Pump Capacity: 340 GPM
Operation: Open/Closed center
Maximum Lift: 80 GPM @ 70 ft
Motor: Gerotor Motor
ACCESSORIES
Cat. No. Description
HOSE2 Hose
N-79
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Low Pressure Hydraulic
![](asset-4c.png)
HPTR1 SERIES
POLE TAMPERS
The HPT hydraulic pole tampers are
designed to provide trouble-free service for
compacting around poles, posts, footings
and other objects.
The pole tamper operates best on a flow rate
of 4 gal/min. Operating pressure. Force of
blow, and frequency of blow will be a func-
tion of the flow rate provided. A minimum of
1000 lb/in2operating pressure is essential in
order to obtain the maximum output per-
formance.
The unique patented valving of the HPT pole
tamper provides low maintenance, long life
and superior handling characteristics because
there is no mechanical impacting of the ram
within the tamper. The oil reverses the stroke
before bottoming out, preventing the tamper
from hammering itself when running free
between compaction strokes.
These features provide unexcelled com-
paction while virtually eliminating kick-back
to the operator’s hand.
Tamper shoes sold separately.
Pole Tamper With On/Off Valve Pole Tamper With No On/Off Valve
SPECIFICATIONS
Flow: 4-10 GPM
(15-38 LPM)
Pressure: 1000–2000 PSI
(70–140 BAR)
Max. Back Pressure:
250 psi (17 BAR)
Operation: Open/Closed center
Stroke Amplitude: 15⁄8in.
Stroke Frequency: 1375 per minute
Tool Ports: #6 SAE O-Ring (F)
Features and Benefits
• Available with or without On/Off control
valve
• Patented valving prevents impacting of the
ram within the tamper
• Stroke amplitude of 15⁄8
• Stroke frequency of 1375 blows/min. is
ideal for compacting around poles, posts,
footings, and other objects
• Interchangeable heavy duty tamper shoes
allows for flexibility
• 5-year limited warranty
With On/Off Valve No On/Off Valve
Catalog Overall Weight Catalog Overall Weight
Number Length (Approx.) Number Length (Approx.)
6029 lbs 5926 lbs.
HPT-60-R1 (152 cm) (13 kg) HPT-59-R1 (150 cm) (12 kg)
7230 lbs 7128 lbs.
HPT-72-R1 (183 cm) (14 kg) HPT-71-R1 (180 cm) (13 kg)
8432 lbs 8331 lbs.
HPT-84-R1 (213 cm) (15 kg) HPT-83-R1 (211 cm) (14 kg)
9634 lbs
HPT-96-R1 (244 cm) (15.4 kg) ———
ACCESSORIES
Tamper shoes must be ordered separately
Cat # TS-KD: Kidney shoe, 38
(7.6 20.3 cm)
Cat # TS-RD: Round show, 6dia.
(15.2 cm dia.)
Cat # TS-SQ: Square shoe, 88
(20.3 20.3 cm)
Whip Hoses must be ordered separately.
Cat # LPHTWHP-BCS66606-18 (Incl. set of
[2] hoses) Stk # 002045
Square Shoe Round Shoe
Kidney Shoe
N-80
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Low Pressure Hydraulic
![](asset-4d.png)
HHS Series
HAND CHAIN SAWS
The lightweight Hydraulic Hand-held Chain
Saw was designed for the ease of hand ling,
balance and dependability. A Gerotor motor
provides the hand-held chain saw with a high
level of torque and horsepower for long and
trouble-free operation. The handle remains
cooler because no hydraulic fluid flows
through the grip. An automatic chain oiler is
another feature of the saw. In addition, the
guide bar contains a nose sprocket for
improved cutting performance and reduced
wear of the guide bar. The saws are furnished
with a .325 pitch anti-kick back chain. The
dual spool trigger design enables operation
of the tool on both open-center and closed-
center systems.
Features and Benefits
• Gerotor type motor has lifetime warranty.
• Supplied with .325pitch anti-kickback
chain for maximum safety.
• Dual action spool quickly and easily
changes from Open to Closed center
operation.
• Automatic, adjustable chain oiler enables
longer running time without damage to
chain/bar due to lack of lubrication.
• Low RPM and high torque––minimizes
saw kickback.
• Choice of 11, 13, 16or 20bars.
• 5-year limited warranty.
Catalog Overall Bar Cutting Weight
Number Length Length Capacity (Approx.)
HHS-O/C-B11 2113-1/2117-1/4 lbs.
HHS-O/C-B13 2415-1/2137-1/2 lbs.
HHS-O/C-B16 2718-1/2168 lbs.
HHS-O/C-B20 3022-1/2208-1/2 lbs.
HPS Series
POLE CHAIN SAWS
The HPS hydraulic pole saws are designed
for safety, convenience and function. The
fiberglass extension provides lightweight
strength reducing operator fatigue. The trig-
ger guard helps to prevent accidental motor
start. The high speed, high performance
Gerotor motor enables these pole saws to
tackle the toughest of pruning or clearing
jobs. Pole circular saw models incorporate a
nose and blade guard for stability and fewer
chips thrown towards the operator. Pole
chain saw models have a disk next to the
sprocket to lessen the danger of a poorly
adjusted chain from coming off the sprocket.
In addition, the guide bar contains a self-
lubricating oiling system to help reduce wear
and increase performance. Non-conducting
fiberglass poles tested to meet OSHA
regulation 1910.269.
SPECIFICATIONS
HHS & HPS
Flow: 5-8 GPM
(19-30 LPM)
Pressure: 1000-2000 psi
(70-140 BAR)
Operation: Open/Closed center
Motor: Gerotor
Chain:
.325pitch anti-kickback
Tool Ports: #6 SAE O-Ring (F)
Max. Back Pressure:
250 psi (17 BAR)
Catalog Overall Handle Bar Cutting Weight
Number Length Length Length Capacity (Approx.)
HPS-O/C-4-B11 73(61)4813-1/2118-3/4 lbs.
HPS-O/C-4-B13 76(64)4815-1/2139 lbs.
HPS-O/C-5-B11 85(71)6013-1/2119-1/4 lbs.
HPS-O/C-5-B13 88(74)6015-1/2139-1/2 lbs.
Features and Benefits
• Gerotor motor has lifetime warranty.
• Dual action spool quickly and easily
changes from Open to Closed center
operation.
• Automatic, adjustable chain oiler enables
longer running time without damage to
chain/bar due to lack of lubrication.
• .325pitch anti-kick back chain supplied
standard.
• Low RPM and high torque––minimize saw
kickback.
• Choice of 11or 13bars.
• 5-year limited warranty.
N-81
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Low Pressure Hydraulic
![](asset-4e.png)
SPECIFICATIONS
HPP18
Output/Flow:
1 @ 2,000 PSI @ 1–10
GPM
(138 Bar @ 0-38 LPM)
Dry Weight: 233 lbs. (105.6 kg)
Length: 35(88.9 cm)
Width: 29(73.6 cm)
Height: 32(81.2 cm)
Motor: 18 Hp @ 3500 RPM
HPP18-2
Output/Flow
2 @ 2,000 PSI @ 5 GPM
or 1 @ 2,000 PSI @ 10
GPM
Dry Weight: 233 lbs. (105.6 kg)
Length: 35(88.9 cm)
Width: 29(73.6 cm)
Height: 32(81.2 cm)
Motor: 18 Hp @ 3500 RPM
HPP18, HPP18-2
HYDRAULIC POWER PACK
Cat # HPP18 (Single Circuit)
Cat # HPP18-2 (Dual Circuit)
The HPP18-2 Hydraulic Power Pack is
designed to provide hydraulic flow and pres-
sure for operation of HTMA Type I and Type II
hydraulic tools. The power pack is equipped
with an 18 HP gas engine. The power packs
are all equipped with air-to-oil coolers with
suction fan mounted to the power shaft on
the engine. The fuel and hydraulic systems
are self-contained with the required reservoir,
filtration and level indicators.
The hydraulic system consists of a hydraulic
system fluid reservoir; filter assembly, single
(HPP18) or tandem pump (HPP18-2), and a
wide variety of flow controls. The filter
element is a “spin on” type element for easy
replacement. The filter housing has a pres-
sure bypass valve to divert fluid directly to
the tank in the event of a restricted filter. Only
the hydraulic pumps are called out in the
parts section of this manual. Pressure hoses
from the pumps are connected directly to a
control module, which contains a relief valve,
a flow control valve, and pressure and return
ports. 5 gallon hydraulic reservoir for cooler
oil operation.
Features and Benefits
• Briggs & Stratton 18 HP VANGUARD gas
engine (twin OHV cylinders.)
• Integral oil cooling system with fully
shrouded fan and changeable oil filter.
• Fold away locking handle for easy job site
portability.
• Electronic ignition with key start, 12 Volt
battery.
• Features manual choke and an adjustable
throttle mechanism with lock/adjustment.
• Variable GPM output valve provides fluid
flow from 1-10 GPM @ 2,000 psi (HPP18
only).
• HPP18-2 is a dual circuit unit: (1) 10 GPM
or (2) 5 GPM.
• HPP18-2 has the ability to operate two (2)
5 GPM tools simultaneously or one (1) tool
up to 10 GPM.
SPECIFICATIONS
Specifications Description
Engine:
Honda 5.5 Hp recoil start
Operating Pressure:
1450 psi
Flow: 5.4 GPM
Dry Weight: 83 lbs.
Fuel Tank Capacity:
1 gallon
Hyd. Oil Capacity:
1.25 gallons
Length: 20
Width: 17
Height: 18
HPP5
HYDRAULIC POWER PACK
Features and Benefits
• Honda 5.5 HP engine with recoil start for
reliability, ease of use and minimal mainte-
nance.
• Lightweight and compact, weighing only
83 lbs. Easily transported and can be
picked up by one person.
• Air blast oil cooler/radiator system with
thermostatic control. Prevents overheating
of the hydraulic oil.
• Built with a robust stainless steel frame
and wheel kit. Provides outstanding pro-
tection during use and transport.
• Operating controls are basic and easy to
use.
N-82
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Low Pressure Hydraulic
![](asset-4f.png)
LPHT ACCESSORIES
This is a generic sample of the more than
200 accessory items available. If you do not
Catalog Number Description
LPHT3CHISEL11418 3Chisel, 1-1/4hex, 18Long
LPHTASPHALTCUT118 Asphalt Cutter, 1-1/8hex
LPHTCLAYSPADE118 Clay Spade, 1-1/8hex
LPHTGRDVR11458 Ground Rod Driver, 1-1/4hex, 5/8Rod
LPHTGRDVR11858 Ground Rod Driver, 1-1/8hex, 5/8Rod
LPHTMOILPT118 Moil Point, 1hex, 18Long
LPHTMOILPT11814 Moil Point, 1-1/8hex, 14Long
LPHTNARCHISEL11814 Narrow Chisel, 1-1/8hex, 14Long
LPHTADPMM71612 7/16Quick Chuck Adaptor 1/2Square
HIW71612TGKIT Trigger Guard for HIW-716, HIW-12
LPHTADPMMOP66 ADP Male/Male SAE #6, 3/8 NPT (2 required per tool)
Auger Bits (call for many additional options)
LPHTBIT111618D 11/1618Long 7/16 QC; Dominator
LPHTBIT111624D 11/1624Long 7/16 QC; Dominator
LPHTBIT131618D 13/1618Long 7/16 QC; Dominator
LPHTBIT131624D 13/1624Long 7/16 QC; Dominator
LPHTBIT151618D 15/1618Long 7/16 QC; Dominator
LPHTBIT151624D 15/1624Long 7/16 QC; Dominator
Hoses (call for many additional options) red or orange
LPHTHOSNCR666610 Hose - Insulated, 10 ft., 3/8 NPT, 3/8 NPT
LPHTHOSNCR66668 Hose - Insulated, 8 ft., 3/8 NPT, 3/8 NPT
LPHTHOSNCR66668QP Hose - Insulated, 8 ft., SAE #6, 3/8 NPT
LPHTHOSNCR666610OP Hose - Insulated, 10 ft., SAE #6, 3/8 NPT
Couplers (call for many additional options)
LPHTDRIPBODY66 Dripless Body - 3/8 Body, 3/8 NPT
LPHTDRIPBODY88 Dripless Body - 1/2 Body, 1/2 NPT
LPHTDRIPNOSE66 Dripless Nose - 3/8 Body, 3/8 NPT
LPHTDRIPNOSE88 Dripless Nose - 1/2 Body, 1/2 NPT
LPC38S 3/8, 3/8 NPT Flush Face Coupler Set - Body & Nose
LPC12S 3/8, 1/2 NPT Flush Face Coupler Set - Body & Nose
LPHTHTMADUSTCAPF HTMA Dust Cap - Body
LPHTHTMADUSTCAPM HTMA Dust Cap - Nose
Sockets
LPHTSOC121/118 Dual Socket - 1/2Drive 11-1/8
LPHTSOC121316/1516 Dual Socket - 1/2Drive 13/16& 15/16
LPHTSOC121 Socket - 1/2Drive 1
LPHTSOC121116 Socket - 1/2Drive 11/16
LPHTSOC12112 Socket - 1/2Drive 1-1/2
LPHTSOC12114 Socket - 1/2Drive 1-1/4
LPHTSOC12118 Socket - 1/2Drive 1-1/8
LPHTSOC121188PT Socket - 1/2Drive 1-1/8, 8 Point
LPHTSOC1212 Socket - 1/2Drive 1/2
LPHTSOC12128PT Socket - 1/2Drive 1/2, 8 Point
LPHTSOC121316 Socket - 1/2Drive 13/16
LPHTSOC1213168PT Socket - 1/2Drive 13/16, 8 Point
LPHTSOC12138 Socket - 1/2Drive 1-3/8
LPHTSOC1215168PT Socket - 1/2Drive 15/16, 8 Point
LPHTSOC121716 Socket - 1/2Drive 1-1/16
LPHTSOC1217168PT Socket - 1/2Drive 1-1/16, 8 Point
LPHTSOC1218PT Socket - 1/2Drive 1, 8 Point
LPHTSOC1234 Socket - 1/2Drive 3/4
LPHTSOC12348PT Socket - 1/2Drive 3/4, 8 Point
LPHTSOC1258 Socket - 1/2Drive 5/8
LPHTSOC12588PT Socket - 1/2Drive 5/8, 8 Point
LPHTSOC1278 Socket - 1/2Drive 7/8
LPHTSOC12788PT Socket - 1/2Drive 7/8, 8 Point
LPHTSOC12916 Socket - 1/2Drive 9/16
HIW12SOCSET Socket Set - 1/2Drive DP IMP 6 Point
see what you are looking for, call us at
BURNDY®and we will get it for you:
1-800-346-4175.
N-83
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Low Pressure Hydraulic
![](asset-50.png)
BKOM50125
KNOCKOUT SET
For 1/2– 1-1/4Conduit Size
The BURNDY®Knockout Set is designed to
punch holes for 1/2– 1-1/4conduit in distri-
bution boxes, electrical panels and troughs.
The Knockout Set is provided with a 1-year
limited warranty.
BKOM50125 SPECIFICATIONS
Description Weight
1/2– 1-1/43 lbs.
Knockout Set
Catalog Number Description Hole Weight
BKP500B 1/2Punch 7/8.4 lb.
BKD500B 1/2Die 7/81 lb.
BKP750B 3/4Punch 1-3/32.4 lb.
BKD750B 3/4Die 1-3/321 lb.
BKP1000B 1Punch 1-11/321 lb.
BKD1000B 1Die 1-11/321 lb.
BKP1250B 1-1/4Punch 1-11/162 lb.
BKD1250B 1-1/4Die 1-11/162 lb.
BKSB50B 1/2Bearing & Drive Screw 1 lb.
BKS752B 3/4– 2Bearing & Drive Screw 1 lb.
BK88004 Storage Case 1.5 lb.
SET INCLUDES
Features and Benefits
• Four-point design allows slug to drop
automatically without splitting.
• Punches up to 10-gauge mild steel.
• Set includes the four most popular sizes
of punches and dies packed in a sturdy
storage case.
• 1-year limited warranty.
ACCESSORIES
Components for kit listed above can be
purchased separately.
N-84
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Knockouts—Mechanical and Ratchet
![](asset-51.png)
BKOM152
KNOCKOUT SET
For 1-1/2– 2Conduit Size
The BURNDY®Knockout Set is designed to
punch holes for 1-1/2– 2conduit in distribu-
tion boxes, electrical panels and troughs.
The Knockout Set is provided with a 1-year
limited warranty.
BKOM152 SPECIFICATIONS
Description Weight
1-1/2– 2Knockout Set 4 lbs.
Catalog Number Description Hole Weight
BKP1500B 1-1/2Punch 1-15/162 lb.
BKD1500B 1-1/2Die 1-15/162 lb.
BKP2000B 2Punch 2-3/82 lb.
BKD2000B 2Die 2-3/82 lb.
BKS752B 3/4– 2Bearing & Drive Screw — 1 lb.
BK88001 Storage Case — 1.5 lb.
Features and Benefits
• Four-point design allows slug to drop
automatically without splitting.
• Punches up to 10-gauge mild steel.
• Durable storage case.
• 1-year limited warranty.
SET INCLUDES
ACCESSORIES
Components for kit listed above can be
purchased separately.
N-85
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Knockouts—Mechanical and Ratchet
![](asset-52.png)
BKOH2540
ASSORTED KNOCKOUT KIT
For 2-1/2– 4Conduit Size
The BURNDY®Assorted Knockout Kit is
designed to punch holes for 2-1/2– 4con-
duit in distribution boxes, electrical panels
and troughs.
The Knockout Kit is provided with a 1-year
limited warranty.
BKOH2540 SPECIFICATIONS
Description Weight
2-1/2– 4Knockout Kit 22 lbs.
Catalog Number Description Hole Weight
BKP2500 2-1/2Punch 2-7/83 lb.
BKD2500 2-1/2Die 2-7/83 lb.
BKP3000 3Punch 3-1/24 lb.
BKD3000 3Die 3-1/24 lb.
BKP3500 3-1/2Punch 44 lb.
BKD3500 3-1/2Die 44 lb.
BKP4000 4Punch 4-1/24 lb.
BKD4000 4Die 4-1/24 lb.
BK88008 Metal Storage Case — 5 lb.
Features and Benefits
• Expand capability of 1/2– 2sets.
• Four-point design allows slug to drop
automatically without splitting.
• Punches up to 10-gauge mild steel.
• Packed in metal storage case.
• 1-year limited warranty.
SET INCLUDES
ACCESSORIES
Components for kit listed above can be
purchased separately.
N-86
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Knockouts—Mechanical and Ratchet
![](asset-53.png)
BKOW520
KNOCKOUT SET WITH
RATCHET WRENCH
For 1/2– 2Conduit
The BURNDY®Knockout Set with Ratchet
Wrench is designed to punch holes for 1/2–
2conduit in distribution boxes, electrical
panels and troughs.
The Knockout Set with Ratchet Wrench is
provided with a 1-year limited warranty.
BKOW520 SPECIFICATIONS
Description Weight
1/2– 2Knockout 12 lbs.
Set with Ratchet
Wrench (BKW52)
Catalog Number Description Hole Weight
BKP500B 1/2Punch 7/8.4 lb.
BKD500B 1/2Die 7/81 lb.
BKP750B 3/4Punch 1-3/32.4 lb.
BKD750B 3/4Die 1-3/321 lb.
BKP1000B 1Punch 1-11/321 lb.
BKD1000B 1Die 1-11/321 lb.
BKP1250B 1-1/4Punch 1-11/162 lb.
BKD1250B 1-1/4Die 1-11/162 lb.
BKP1500B 1-1/2Punch 1-15/162 lb.
BKD1500B 1-1/2Die 1-15/162 lb.
BKP2000B 2Punch 2-3/82 lb.
BKD2000B 2Die 2-3/82 lb.
BKW52 Hand Ratchet Wrench — 1 lb.
BKSB50B 1/2Bearing & Drive Screw — 1 lb.
BKS752B 3/4– 2Bearing & Drive Screw — 1 lb.
BK88007 Storage Case — 1.5 lb.
Features and Benefits
• Four-point design allows slug to drop
automatically without splitting.
• Punches up to 10-gauge mild steel.
• Set includes ratchet wrench, six sizes of
punches and dies, and two drive screws;
all packaged in a rugged storage case.
• 1-year limited warranty.
SET INCLUDES
ACCESSORIES
Components for the kit listed above can be
purchased separately.
N-87
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Knockouts—Mechanical and Ratchet
![](asset-54.png)
BKOR520
QUICK HAND RATCHET
KNOCKOUT SET
For 1/2– 2Conduit
The BURNDY®Hand Ratchet Knockout Set
is designed to punch holes for 1/2– 2con-
duit in distribution boxes, electrical panels
and troughs.
The Hand Ratchet Knockout Set is provided
with a 1-year limited warranty.
BKOR520 SPECIFICATIONS
Description Weight
1/2– 2Quick 16 lbs.
Hand Ratchet
Knockout Set
Catalog Number Description Hole Weight
BKP500B 1/2Punch 7/8.4 lb.
BKD500B 1/2Die 7/81 lb.
BKP750B 3/4Punch 1-3/32.4 lb.
BKD750B 3/4Die 1-3/321 lb.
BKP1000B 1Punch 1-11/321 lb.
BKD1000B 1Die 1-11/321 lb.
BKP1250B 1-1/4Punch 1-11/162 lb.
BKD1250B 1-1/4Die 1-11/162 lb.
BKP1500B 1-1/2Punch 1-15/162 lb.
BKD1500B 1-1/2Die 1-15/162 lb.
BKP2000B 2Punch 2-3/82 lb.
BKD2000B 2Die 2-3/82 lb.
BKOR14 Ratchet — 12 lb.
BKOR50 1/2Screw Adapter — .4 lb.
BKOR75125 3/4– 1-1/4Screw Adapter — 1 lb.
BKOR152 1-1/2– 2Screw Adapter — 1 lb.
BK88020 Metal Storage Case — 4 lb.
Features and Benefits
• Four-point design allows slug to drop
automatically without splitting.
• Smooth operating ratchet handles up to
10-gauge mild steel or 12-gauge stainless
steel.
• 1-year limited warranty.
SET INCLUDES
ACCESSORIES
Components for kit listed above can be
purchased separately.
N-88
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Knockouts—Mechanical and Ratchet
![](asset-55.png)
BKOS5290
SELF-CONTAINED
HYDRAULIC 360°
KNOCKOUT SET
For 1/2– 2Conduit
The BURNDY®Self-Contained 360° Knockout
Set is designed to punch holes for 1/2– 2
conduit in distribution boxes, electrical panels
and troughs.
The self-contained 360° Knockout Set is
provided with a 1-year limited warranty.
BKOS5290 SPECIFICATIONS
Description Weight
1/2– 2Self-Contained 7-1/2 lbs.
Hydraulic Knockout Set
— head swivels 360°
Catalog Number Description Hole Weight
BKP500B 1/2Punch 7/8.4 lb.
BKD500B 1/2Die 7/81 lb.
BKP750B 3/4Punch 1-3/32.4 lb.
BKD750B 3/4Die 1-3/321 lb.
BKP1000B 1Punch 1-11/321 lb.
BKD1000B 1Die 1-11/321 lb.
BKP1250B 1-1/4Punch 1-11/162 lb.
BKD1250B 1-1/4Die 1-11/162 lb.
BKP1500B 1-1/2Punch 1-15/162 lb.
BKD1500B 1-1/2Die 1-15/162 lb.
BKP2000B 2Punch 2-3/82 lb.
BKD2000B 2Die 2-3/82 lb.
BKLP6 Hydraulic Driver — 10 lb.
BKPR7520 Drawstud — 1 lb.
BKPS50 Drawstud — .2 lb.
BKSA50 Drawstud Adapter — .3 lb.
Features and Benefits
• Right-angle head swivels 360° for flexible
punching in tight work spaces.
• Punches up to 2-1/2conduit sizes, up to
10-gauge mild steel or 12-gauge stainless
steel.
• No cumbersome “spacers” required.
• Compact, lightweight size: 7-1/2 pounds
and 13in length.
• Operating pressure rated at 10,000 psi.
• Set includes the most popular drawstuds,
punches, and dies for punching holes for
1/2to 2conduit; all packed in a sturdy
storage case.
• 1-year limited warranty.
SET INCLUDES
ACCESSORIES
Components for the kit listed above can be
purchased separately.
BKLP6K1 Seal Repair Kit
N-89
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Knockouts—Hydraulic
![](asset-56.png)
BKOS520
SELF-CONTAINED
HYDRAULIC KNOCKOUT SET
For 1/2– 2Conduit
The BURNDY®Self-Contained Hydraulic
Knockout Set is designed to punch holes for
1/2– 2conduit in distribution boxes, electri-
cal panels and troughs.
The Self-Contained Hydraulic Knockout Set
is provided with a 1-year limited warranty.
Optional 2-1/2and 3punch and die available.
BKOS520 SPECIFICATIONS
Description Weight
1/2– 2Self-Contained 14 lbs.
Hydraulic Set
Catalog Number Description Hole Weight
BKP500B 1/2Punch 7/8.4 lb.
BKD500B 1/2Die 7/81 lb.
BKP750B 3/4Punch 1-3/32.4 lb.
BKD750B 3/4Die 1-3/321 lb.
BKP1000B 1Punch 1-11/321 lb.
BKD1000B 1Die 1-11/321 lb.
BKP1250B 1-1/4Punch 1-11/162 lb.
BKD1250B 1-1/4Die 1-11/162 lb.
BKP1500B 1-1/2Punch 1-15/162 lb.
BKD1500B 1-1/2Die 1-15/162 lb.
BKP2000B 2Punch 2-3/82 lb.
BKD2000B 2Die 2-3/82 lb.
BKLP2 Hydraulic Driver — 10 lb.
BKPR7520 Drawstud — 1 lb.
BKPS50 Drawstud — .2 lb.
BKSA50 Drawstud Adapter — .3 lb.
BK88020 Metal Storage Case — 4.1 lb.
Features and Benefits
• Hydraulic driver punches up to 10-gauge
mild steel or 12-gauge stainless steel.
• Four-point design allows slug to drop
automatically without splitting.
• Lightweight and easy to use.
• Hydraulic driver operates in any position.
• 1-year limited warranty.
SET INCLUDES
Catalog Number Description Hole Weight
BKP2500 2-1/2Punch 2-7/83 lb.
BKD2500 2-1/2Die 2-7/83 lb.
BKP3000 3Punch 3-1/24 lb.
BKD3000 3Die 3-1/24 lb.
BKLP2K1 Seal Repair Kit — —
ACCESSORIES
Components for the kit listed above can be purchased separately. Additional accessories,
not included in kit, are listed below.
N-90
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Knockouts—Hydraulic
![](asset-57.png)
BKOH520A
HYDRAULIC KNOCKOUT SET
For 1/2– 2Conduit
The BURNDY®Hydraulic Knockout Set is
designed to punch holes for 1/2– 2conduit
in distribution boxes, electrical panels and
troughs. Provided with hand pump.
The Hydraulic Knockout Set is provided with
a 1-year limited warranty.
BKOH520A SPECIFICATIONS
Description Weight
1/2– 2Hydraulic 31 lb.
Knockout Set with
BPH20 Hand Pump
Catalog Number Description Hole Weight
BKP500B 1/2Punch 7/8.4 lb.
BKD500B 1/2Die 7/81 lb.
BKP750B 3/4Punch 1-3/32.4 lb.
BKD750B 3/4Die 1-3/321 lb.
BKP1000B 1Punch 1-11/321 lb.
BKD1000B 1Die 1-11/321 lb.
BKP1250B 1-1/4Punch 1-11/162 lb.
BKD1250B 1-1/4Die 1-11/162 lb.
BKP1500B 1-1/2Punch 1-15⁄162 lb.
BKD1500B 1-1/2Die 1-15⁄162 lb.
BKP2000B 2Punch 2-3/82 lb.
BKD2000B 2Die 2-3/82 lb.
BPH20 Hand Pump — 2 speed — 5 lb.
BKPR7540 Drawstud for 3/4– 4Punches & Dies — 2.5 lb.
BKPS50* Stainless Steel Drawstud, 3/8dia. — .2 lb.
BKC3540** Converter — .4 lb.
BCH1211 12-ton Hydraulic Cylinder — 6 lb.
BH864 6Rubber Hose Coupler — 2 lb.
BCM5 Metal Case — 11 lb.
BKOH520A SET INCLUDES
* Must be used with 1/2punch and die.
** Must be used with 3-1/2– 4punch and die.
Features and Benefits
• Four-point design allows slug to drop
automatically without splitting.
• Punches up to 10-gauge mild steel or
12-gauge stainless steel.
• Hand-powered hydraulic pump.
• Assortment of punches, dies and
accessories.
• Includes metal storage case
(11-1/8x 18-3/4x 6-1/4).
• Competitors’ punches and dies are
interchangeable.
• 1-year limited warranty.
ACCESSORIES
Components for kit listed above can be
purchased separately.
N-91
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Knockouts—Hydraulic
![](asset-58.png)
BKOH540A
HYDRAULIC KNOCKOUT SET
For 1/2– 4Conduit
The BURNDY®Hydraulic Knockout Set is
designed to punch holes for 1/2– 4conduit
in distribution boxes, electrical panels and
troughs. Provided with hand pump.
The Hydraulic Knockout Set is provided with
a 1-year limited warranty.
BKOH540A SPECIFICATIONS
Description Weight
1/2– 4Hydraulic 50 lb.
Knockout Set with
BPH20 Hand Pump
Catalog Number Description Hole Weight
BKP500B 1/2Punch 7/8.4 lb.
BKD500B 1/2Die 7/81 lb.
BKP750B 3/4Punch 1-3/32.4 lb.
BKD750B 3/4Die 1-3/321 lb.
BKP1000B 1Punch 1-11/321 lb.
BKD1000B 1Die 1-11/321 lb.
BKP1250B 1-1/4Punch 1-11/162 lb.
BKD1250B 1-1/4Die 1-11/162 lb.
BKP1500B 1-1/2Punch 1-15/162 lb.
BKD1500B 1-1/2Die 1-15/162 lb.
BKP2000B 2Punch 2-3/82 lb.
BKD2000B 2Die 2-3/82 lb.
BKP2500 2-1/2Punch 2-7/83 lb.
BKD2500 2-1/2Die 2-7/83 lb.
BKP3000 3Punch 3-1/24 lb.
BKD3000 3Die 3-1/24 lb.
BKP3500 3-1/2Punch 44 lb.
BKD3500 3-1/2Die 44 lb.
BKP4000 4Punch 4-1/24 lb.
BKD4000 4Die 4-1/24 lb.
BPH20 Hand Pump — 2 speed — 5 lb.
BKPR7540 Drawstud for 3/4– 4Punches & Dies — 2.5 lb.
BKPS50* Stainless Steel Drawstud, 3/4dia. — .2 lb.
BKC3540** Converter — .4 lb.
BCH1211 12-ton Hydraulic Cylinder — 6 lb.
BH864 6Rubber Hose Coupler — 2 lb.
BCM5 Metal Case — 11 lb.
Features and Benefits
• Four-point design allows slug to drop
automatically without splitting.
• Punches up to 10-gauge mild steel or
12-gauge stainless steel.
• Hand–powered hydraulic pump.
• Assortment of punches, dies and
accessories.
• Includes metal storage case
(11-1/8x 18-3/4x 6-1/4).
• Competitors’ punches and dies are
interchangeable.
• 1-year limited warranty.
BKOH540A SET INCLUDES
* Must be used with 1/2” punch and die.
** Must be used with 3-1/2” – 4” punch and die.
ACCESSORIES
Components for kit listed above can be
purchased separately.
N-92
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Knockouts—Hydraulic
![](asset-59.png)
BKOF520
HYDRAULIC KNOCKOUT SET
For 1/2– 2Conduit
The BURNDY®Hydraulic Knockout Set is
designed to punch holes for 1/2– 2conduit
in distribution boxes, electrical panels and
troughs. Provided with foot pump.
The Hydraulic Knockout Set is provided with
a 1-year limited warranty.
BKOF520 SPECIFICATIONS
Description Weight
1/2– 2Hydraulic 31 lb.
Knockout Set with
BPF20 Foot Pump
Catalog Number Description Hole Weight
BKP500B 1/2Punch 7/8.4 lb.
BKD500B 1/2Die 7/81 lb.
BKP750B 3/4Punch 1-3/32.4 lb.
BKD750B 3/4Die 1-3/321 lb.
BKP1000B 1Punch 1-11/321 lb.
BKD1000B 1Die 1-11/321 lb.
BKP1250B 1-1/4Punch 1-11/162 lb.
BKD1250B 1-1/4Die 1-11/162 lb.
BKP1500B 1-1/2Punch 1-15⁄162 lb.
BKD1500B 1-1/2Die 1-15⁄162 lb.
BKP2000B 2Punch 2-3/82 lb.
BKD2000B 2Die 2-3/82 lb.
BPF20 Foot Pump — 2 speed — 5 lb.
BKPR7540 Drawstud for 3/4– 4Punches & Dies — 2.5 lb.
BKPS50* Stainless Steel Drawstud, 3/8dia. — .2 lb.
BKC3540** Converter — .4 lb.
BCH1211 12-ton Hydraulic Cylinder — 6 lb.
BH864 6Rubber Hose Coupler — 2 lb.
BCM5 Metal Case — 11 lb.
BKOF520 SET INCLUDES
* Must be used with 1/2punch and die.
** Must be used with 3-1/2– 4punch and die.
Features and Benefits
• Four-point design allows slug to drop
automatically without splitting.
• Punches up to 10-gauge mild steel or
12-gauge stainless steel.
• Foot-powered hydraulic pump.
• Assortment of punches, dies and
accessories.
• Includes metal storage case
(11-1/8x 18-3/4x 6-1/4).
• Competitors’ punches and dies are
interchangeable.
• 1-year limited warranty.
ACCESSORIES
Components for kit listed above can be
purchased separately.
N-93
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Knockouts—Hydraulic
![](asset-5a.png)
BKOF540
HYDRAULIC KNOCKOUT SET
For 1/2– 4Conduit
The BURNDY®Hydraulic Knockout Set is
designed to punch holes for 1/2– 4conduit
in distribution boxes, electrical panels and
troughs. Provided with foot pump.
The Hydraulic Knockout Set is provided with
a 1-year limited warranty.
BKOH540A SPECIFICATIONS
Description Weight
1/2– 4Hydraulic 50 lb.
Knockout Set with
BPF20 Foot Pump
Catalog Number Description Hole Weight
BKP500B 1/2Punch 7/8.4 lb.
BKD500B 1/2Die 7/81 lb.
BKP750B 3/4Punch 1-3/32.4 lb.
BKD750B 3/4Die 1-3/321 lb.
BKP1000B 1Punch 1-11/321 lb.
BKD1000B 1Die 1-11/321 lb.
BKP1250B 1-1/4Punch 1-11/162 lb.
BKD1250B 1-1/4Die 1-11/162 lb.
BKP1500B 1-1/2Punch 1-15/162 lb.
BKD1500B 1-1/2Die 1-15/162 lb.
BKP2000B 2Punch 2-3/82 lb.
BKD2000B 2Die 2-3/82 lb.
BKP2500 2-1/2Punch 2-7/83 lb.
BKD2500 2-1/2Die 2-7/83 lb.
BKP3000 3Punch 3-1/24 lb.
BKD3000 3Die 3-1/24 lb.
BKP3500 3-1/2Punch 44 lb.
BKD3500 3-1/2Die 44 lb.
BKP4000 4Punch 4-1/24 lb.
BKD4000 4Die 4-1/24 lb.
BPF20 Foot Pump — 2 speed — 5 lb.
BKPR7540 Drawstud for 3/4– 4Punches & Dies — 2.5 lb.
BKPS50* Stainless Steel Drawstud, 3/4dia. — .2 lb.
BKC3540** Converter — .4 lb.
BCH1211 12-ton Hydraulic Cylinder — 6 lb.
BH864 6Rubber Hose Coupler — 2 lb.
BCM5 Metal Case — 11 lb.
Features and Benefits
• Four-point design allows slug to drop
automatically without splitting.
• Punches up to 10-gauge mild steel or
12-gauge stainless steel.
• Foot–powered hydraulic pump.
• Assortment of punches, dies and
accessories.
• Includes metal storage case
(11-1/8x 18-3/4x 6-1/4).
• Competitors’ punches and dies are
interchangeable.
• 1-year limited warranty.
BKOH540A SET INCLUDES
* Must be used with 1/2” punch and die.
** Must be used with 3-1/2” – 4” punch and die.
ACCESSORIES
Components for kit listed above can be
purchased separately.
N-94
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Knockouts—Hydraulic
![](asset-5b.png)
B12E, B34E12R,
B1E34R
CONDUIT HAND BENDERS
The BURNDY®Aluminum Hand Bender is
designed to bend EMT and Rigid conduit.
The size range is 1/2- 1EMT.
The conduit hand bender is provided with a
5-year limited warranty.
Features and Benefits
• All models include embossment with sight
lines for 10º, 22º, 30º, 45º, 60º and 90º.
• Industry standard markings — 30º bend
when handle is straight up.
• The non-slip foot pedal is contoured
allowing more foot room.
•3/4and 1bender heads have levels
which makes aligning easy.
• Designed with a channel to bend conduit
back if you have an over-bend.
• 5-year limited warranty.
Bender Part Number Description Weight
B12E 1/2EMT (bender head only) .90 lbs
B34E12R 3/4EMT – 1/2RIGID (bender head only) 1.80 lbs
B1E34R 1EMT – 3/4RIGID (bender head only) 3.55 lbs
Handle Part Number Description Weight
H12E Handle for 1/2bender 3.65 lbs
H34E12R Handle for 3/4bender 3.65 lbs
H1E34R Handle for 1bender 5.45 lbs
Assembly (Bender & Handle) Description Weight
BHA12E 1/2EMT bender with handle 4.55 lbs
BHA34E12R 3/4EMT – 1/2RIGID bender with handle 5.45 lbs
BHA1E34R 1EMT – 3/4RIGID bender with handle 9 lbs
B12E B1E34R
B34E12R
Handles
N-95
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Benders—Hand Benders
![](asset-5c.png)
BEB122
ELECTRIC CONDUIT BENDER
For 1/2- 2Conduit and Pipe
The BURNDY®BEB122 electric conduit ben-
der is designed to bend 1/2- 2rigid conduit,
IMC, EMT and 2” PVC coated conduit. The
BEB122 bender assists the electrical contrac-
tor on larger jobs and will save time and labor.
The BEB122 electrical bender is provided
with a 2-year limited warranty.
Features and Benefits
• The electric bender is available for Rigid,
EMT, IMC or PVC. Bender can also be
purchased without shoes.
• Shoes and roller supports interchange with
the Gardner Bender®GB2555, Greenlee®
555 and Current Tools®77 series.
(Only exception is using the Greenlee®
four groove rigid shoe #00571. You must
use roller support #00936.)
• Reliable electrical system that offers ease
of repairs (does not contain any circuit
boards).
• Proudly “Made in the USA.”
• Maximum schedule 40 conduit.
• Will produce 180 degree bends in a single
cycle.
• Limit stop control for bend angle settings.
• Operates on 115-120VAC 60Hz.
• Built in bend angle protractor bends 90
degrees quickly and efficiently.
• 2-year limited warranty.
Part Number Description Weight
BEB122 Electric Bender Power Unit only, without shoes and roller supports 270 lbs.
BEB122RIG Electric Bender with shoes and roller supports for 1/2through 2RIGID conduit schedule 40 pipe and 1/2through 1-1/4IMC conduit 365 lbs.
BEB122EMT* Electric Bender with shoes and roller supports for 1/2through 2EMT conduit 430 lbs.
BEB122PVC* Electric Bender with shoes and roller supports for 1/2through 2PVC coated RIGID conduit 365 lbs.
122RIG Shoes and roller supports only, for bending 1/2thru 2RIGID conduit, 1/2through 1-1/4IMC conduit and 1/2through 2Schedule 40 pipe 74 lbs.
122EMT* Shoes and roller supports only, for bending 1/2through 2EMT (thinwall) 160 lbs.
122IMC* Shoes and roller supports only, for bending 1-1/2and 2IMC 127 lbs.
122PVC* Shoes and roller supports only, for bending 1/2through 240 mil PVC coated RIGID 110 lbs.
ACCESSORIES
Part Number Description Weight
BEBSHOECASE Metal storage box 36 lbs.
* Shoes and roller supports come with
BEBSHOECASE metal box.
N-96
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Benders—Electric Benders
![](asset-5d.png)
BSC2H
The SmartCart®
2 Wheel Heavy Duty Cart
The SmartCart®is a versatile wire manage-
ment system consisting of 2 wheeled carts,
various modular wire racks for carrying
spools of wire and wall storage units to
organize and store racks with wire when not
in use. The SmartCart®wire management
system will assist the electrical contractor
with wire installations, improves wire storage,
and saves time and labor.
Heavy duty carts are rated for 600 lbs.
capacity.
The SmartCart®is provided with a 1-year lim-
ited warranty.
Features and Benefits
• Order as standard configuration or
customize to your needs with various size
racks
• Two holders provided for up to 1conduit
benders
• Built-in tray to hold fish tapes and tools
• Handles are pre-dimpled for mounting
material tool boxes (MTB and MTX)
• Cart base plate is pre-punched to
accommodate mounting of the extension
base plate with built-in wire guide
• Spools are easily changed by placing rack
on its side, removing hitch pin and shaft,
roll-out and roll-in desired new spool
• Motionless vise attached to the back of
cart for cutting 1/2, 3/4and 1conduit
Catalog
Number Description Weight
BSC2H 2-Wheel Heavy Duty without racks 37 lbs.
BSC2H5A 2-Wheel Heavy Duty with (5) R17A racks 62 lbs.
BSC2H3A2B 2-Wheel Heavy Duty with (3) R17A racks and (2) R22B racks 64 lbs.
BSC2H5B 2-Wheel Heavy Duty with (5) R22B racks 67 lbs.
BSC2H1C2DEBP 2-Wheel Heavy Duty with (1) R17C rack, (2) R25D racks and (1) EBP 86 lbs.
BSC2H2C1DEBP 2-Wheel Heavy Duty with (2) R17C racks, (1) R25D rack and (1) EBP 82 lbs.
2-Wheel Heavy Duty with (2) R17A racks
BSC2H2A1B1FEBP (1) R22B rack (1) R24F rack and (1) EBP 81 lbs.
ACCESSORIES
EBP Extension Base Plate with built-
in wire guide
MTB Material Tool Box
11L 6W 5D
MTX Material Tool Box (MTB) with
Dividers 6-Pockets:
3-5/8L 3W 3D
R17A 17wide rack for 7-1/2
diameter spools with 1/2EMT
spindles
R22B 22wide rack for 7-1/2
diameter spools with 1/2EMT
spindles
R17C *17wide rack for 12diameter
spools with 1EMT spindles
R25D *25wide rack for 12diameter
spools with 1EMT spindles
R24F *24wide rack for 2-16 diameter
reels with 1EMT spindles
BSCWS40 40Wall Wire Reel Storage
System
BSCWS80 80Wall Wire Reel Storage
System
*Note: The R17C, R25D, and R24F racks are
designed for oversized reels. The Extension Base
Plate (EBP) is required when used on The
SmartCart®.
MTX
MTB
EBP
BSCWS80
R22B
R17A R17C*R25D*R24F*
BSC2H BSC2HA1B1FEBP
N-97
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Wire Management—The SmartCart®
Shown with racks,
sold separately
![](asset-5e.png)
BSC2L
The SmartCart®
2 Wheel Light Duty Cart
The SmartCart®is a versatile wire manage-
ment system consisting of 2 wheeled carts,
various modular wire racks for carrying
spools of wire and wall storage units to
organize and store racks with wire when not
in use. The SmartCart®wire management
system will assist the electrical contractor
with wire installations, improves wire storage,
and saves time and labor.
Light duty carts are rated for 300 lbs capacity.
The SmartCart®is provided with a 1-year lim-
ited warranty.
Features and Benefits
• Order as standard configuration or
customize to your needs with various size
racks
• Two holders provided for up to 1conduit
benders
• Built-in tray to hold fish tapes and tools
• Handles are pre-dimpled for mounting
material tool boxes (MTB and MTX)
• Cart base plate is pre-punched to
accommodate mounting of the extension
base plate with built-in wire guide
• Spools are easily changed by placing rack
on its side, removing hitch pin and shaft,
roll-out and roll-in desired new spool
• Motionless vise attached to the back of
cart for cutting 1/2, 3/4and 1conduit
ACCESSORIES
EBP Extension Base Plate with built-
in wire guide
MTB Material Tool Box
11L 6W 5D
MTX Material Tool Box (MTB) with
Dividers 6-Pockets:
3-5/8L 3W 3D
R17A 17wide rack for 7-1/2
diameter spools with 1/2EMT
spindles
R22B 22wide rack for 7-1/2
diameter spools with 1/2EMT
spindles
R17C *17wide rack for 12diameter
spools with 1EMT spindles
R25D *25wide rack for 12diameter
spools with 1EMT spindles
R24F *24wide rack for 2-16 diameter
reels with 1EMT spindles
BSCWS40 40Wall Wire Reel Storage
System
BSCWS80 80Wall Wire Reel Storage
System
*Note: The R17C, R25D, and R24F racks are
designed for oversized reels. The Extension Base
Plate (EBP) is required when used on The
SmartCart®.
Catalog
Number Description Weight
BSC2L 2-Wheel Light Duty without racks 37 lbs.
BSC2L5A 2-Wheel Light Duty with (5) R17A racks 62 lbs.
BSC2L3A2B 2-Wheel Light Duty with (3) R17A racks and (2) R22B racks 64 lbs.
BSC2L5B 2-Wheel Light Duty with (5) R22B racks 67 lbs.
BSC2L1C2DEBP 2-Wheel Light Duty with (1) R17C rack, (2) R25D racks and (1) EBP 86 lbs.
BSC2L2C1DEBP 2-Wheel Light Duty with (2) R17C racks, (1) R25D rack and (1) EBP 82 lbs.
BSC2L BSC2L3A2B
MTX
MTB
EBP
BSCWS80
R22B
R17A R17C*R25D*R24F*
N-98
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Wire Management—The SmartCart®
Shown with racks,
sold separately
![](asset-5f.png)
BSCWS40 AND
BSCWS80
The SmartCart®
Wall Wire Reel Storage System
The BSCWS40, 40high and BSCWS80, 80
high Wall Wire Reel Storage Systems are
designed to work in a van, panel truck or
shop and handles all 2 wheel SmartCart®
racks.
Provides a time saving advantage by storing
wire on racks which can be easily moved to 2
wheel carts for transporting and wire pulling.
Sizes: 40high, 17wide, 2-3/4deep
80high, 17wide, 2-3/4deep
The SmartCart®is provided with a 1-year
limited warranty.
Modular Racks for
2 Wheel Carts
(sold separately)
R17A 17wide rack for 7-1/2
diameter spools with 1/2EMT
spindles
R22B 22wide rack for 7-1/2
diameter spools with 1/2EMT
spindles
R17C *17wide rack for 12diameter
spools with 1EMT spindles
R25D *25wide rack for 12diameter
spools with 1EMT spindles
R24F *24wide rack for 2-16 diameter
reels with 1EMT spindles
*Note: The R17C, R25D, and R24F racks are
designed for oversized reels. The Extension Base
Plate (EBP) is required when used on The
SmartCart®.
BSCWS80
BSCWS40
R22B
R17A R17C*R25D*R24F*
N-99
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Wire Management—The SmartCart®
Shown with racks,
sold separately
Shown with racks,
sold separately
![](asset-60.png)
BWC04EHC
BURNDY®Wire Caddies
Economy Hand Caddy
The BWC04EHC Economy Hand Caddy is
designed for 500spools of #10 AWG and
smaller. No hitch pins to lose as retaining
washers keep spools on spindles. (Can also
be mounted on the BWC24MTHTC.)
BWC06FHC
BURNDY®Wire Caddies
Folding Hand Caddy
The BWC06FHC Folding Hand Caddy is
designed for 500spools of #10 AWG and
smaller. No hitch pins to lose as retaining
washers keep spools on spindles. Caddy
folds down to 2-1/2” for compact storage.
BWC01CMC
BURNDY®Wire Caddies
Compact Medium Caddy
The BWC01CMC is designed for medium size
heavier reels. No hitch pins to lose. 3/4” solid
steel spindle under 1” tubing sleeves for easy
payout. Folds down for compact storage. (Can
also be mounted on the BWC-24MTHTC.)
BWC01CDC
BURNDY®Wire Caddies
Compact Data Caddy
The BWC01CDC Compact Data Caddy is
designed for medium size reels like Cat 5 or
even 1000NM-B mounted on a 5/8” solid
steel spindle. No hitch pins to lose and folds
down for compact storage.
Maximum Weight Capacity: 200 lbs.
Spool capacity: (8) 500spools of
#12 AWG (4) 500spools
of #10 AWG
Size: 10-1/2high, 13-1/2wide, 21
long
Weight: 4 lbs.
Maximum Weight Capacity: 120 lbs.
Spool capacity: (6) 500spools of up to
#10 AWG
Size: 10high, 18wide
Weight: 5 lbs.
Maximum Weight Capacity: 300 lbs.
Reel capacity: 24-1/2traverse,
30diameter, 250 lbs.
Size: 24high, 35spindle length
Weight: 15 lbs.
Maximum Weight Capacity: 300 lbs.
Reel capacity: 24-1/2traverse,
20diameter, 250 lbs.
Size: 16high, 28-1/2long
Weight: 9 lbs.
N-100
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Wire Management—Wire Caddies
![](asset-61.png)
BWC46CWD
BURNDY®Wire Caddies
Caddy Wire Dispenser
The BWC46CWD is designed for spools up to
9” diameter. No hitch pins to lose with (6) 1/2
solid steel spindles. Retaining washers keep
spools on spindles. Removable handle with
built in wire guide. (2) locking swivel casters
and (2) swivel casters.
BWC01FCMR
BURNDY®Wire Caddies
Folding Caddy Mount Reel
The BWC01FCMR Folding Caddy Mount
Reel is designed for dispensing coiled NM-B
or MC. Attaches to the BWC28FAC for porta-
bility and accepts add-on BWC01FAR for
additional coils. Caddy folds down for com-
pact storage.
BWC28FAC
BURNDY®Wire Caddies
Folding A-Frame Caddy
The BWC28FAC Folding A-Frame Caddy is
designed for 500spools of #10 AWG and
smaller. No hitch pins to lose with (8) 1/2
solid steel spindles, (2) 8 1-1/2semi-
pneumatic tires. Folds down for compact
storage and wire can be left on caddy when
folded. BWC01FCMR can be mounted for
portability.
Maximum Weight Capacity: 350 lbs.
Spool capacity: 12-1/4traverse,
9diameter (per spindle)
Size: 16-1/2high, 26wide, 16long
Weight: 19 lbs.
Maximum Weight Capacity: 100 lbs.
Capacity: (2) 250coils of NM-B;
(1) 250coil of MC
Size: 15high 18wide
Weight: 8 lbs.
Maximum Weight Capacity: 400 lbs.
Spool capacity: 18traverse,
6-3/4diameter
(per spindle)
Size: 47High, 28-1/4wide,
15-1/2deep (when folded)
Weight: 45 lbs.
N-101
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Wire Management—Wire Caddies
![](asset-62.png)
BWC01FSMC
BURNDY®Wire Caddies
Folding Stud Mount Caddy
The BWC01FSMC Folding Stud Mount
Caddy is designed for dispensing coiled
NM-B or MC while attached to wood studs.
Caddy offers a universal mounting device for
24or 26studs. Caddy folds down
for compact storage; accepts add-on
BWC01FAR for additional coils.
BWC01FAR
BURNDY®Wire Caddies
Folding Add-On Reel
The BWC01FAR Folding Add-On Reel is
designed for dispensing coiled NM-B or MC
while attached to BWC01FSMC or
BWC01FFMC. Caddy Folds down for com-
pact storage.
Maximum Weight Capacity: 100 lbs.
Capacity: (2) 250coils of NM-B,
(1) 250coil of MC
Size: 16high, 20-3/4(open),
5(folded) wide
Weight: 4 lbs.
BWC01FFMC
BURNDY®Wire Caddies
Folding Floor Mount Caddy
The BWC01FFMC Folding Floor Mount
Caddy is designed for dispensing coiled NM-B
or MC. Caddy folds down for compact
storage; accepts add-on reel BWC01FAR for
additional coils. (Can also be mounted on the
BWC24MTHTC.)
Can be mounted on the BWC01FFMC
(as shown) or BWC01FSMC.
Maximum Weight Capacity: 125 lbs.
Capacity: (2) 250coils of NM-B,
(1) 250coil of MC
Size: 16high, 20-3/4(open),
5(folded) wide
Weight: 6 lbs.
Maximum Weight Capacity: 125 lbs.
Capacity: (2) 250coils of NM-B,
(1) 250coil of MC
Size: 16high, 20-3/4(open),
5(folded) wide
Weight: 8 lbs.
N-102
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Wire Management—Wire Caddies
![](asset-63.png)
BWC46RC
BURNDY®Wire Caddies
6 Spindle Reel Caddy
The BWC46RC 6 Spindle Reel Caddy is
designed for 2500reels of #10 AWG and
smaller. No hitch pins to lose with (6) 3/4
solid steel spindles under 1tubing sleeves
for easy pay out. Retaining washers to keep
reels on spindles. Folds down for compact
storage. (2) 4locking swivel casters and (2)
8molded rubber wheels.
BWC410RC
BURNDY®Wire Caddies
10 Spindle Reel Caddy
The BWC410RC 10 Spindle Reel Caddy is
designed for 2500reels of #10 AWG and
smaller. No hitch pins to lose with (10) 3/4
solid steel spindles under 1tubing sleeves
for easy pay out. Retaining washers to keep
reels on spindles. Folds down for compact
storage. (2) 4locking swivel casters and (2)
8molded rubber wheels.
BWC420MSC
BURNDY®Wire Caddies
Multi-Spool Caddy
The BWC420MSC Multi-Spool Caddy is
designed for 500reels of #10 AWG and
smaller. No hitch pins to lose with (20) 1/2
solid steel spindles. Retaining washers to
keep reels on spindles. Folds down for
compact storage. (2) 4locking swivel casters
and (2) 8molded rubber wheels.
Maximum Weight Capacity: 750 lbs.
Reel capacity: 14-3/4traverse, 15
diameter (per spindle)
Size: 40-1/2high, 33wide
Weight: 66 lbs.
Maximum Weight Capacity: 1200 lbs.
Reel capacity: 14-3/4traverse, 15
diameter (per spindle)
Size: 51-1/2high, 34-1/2wide
Weight: 91 lbs.
Maximum Weight Capacity: 1000 lbs.
Reel capacity: 14-3/4traverse, 7
diameter (per spindle)
Size: 45high, 34-1/2wide
Weight: 80 lbs.
N-103
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Wire Management—Wire Caddies
![](asset-64.png)
BWC24HTC
BURNDY®Wire Caddies
Hand Truck Caddy
The BWC24HTC Hand Truck Caddy is
designed for 500spools of #10 AWG and
smaller. No hitch pins to lose with (4) 1/2
solid steel spindles. (2) 10x 4wheels with
pneumatic tube tires.
BWC25LHTC,
BWC00ADP AND
BWC27LHTCADP
BURNDY®Wire Caddies
Large Hand Truck Caddy
The BWC25LHTC is designed for 500spools
of #10 AWG and smaller. Accommodates
larger spools with BWC00ADP attached. No
hitch pins to lose with (5) 1/2solid steel spin-
dles. (2) 81-1/2semi pneumatic tires.
BWC25LHTC and BWC00ADP sold sepa-
rately or combined as BWC27LHTCADP.
Maximum Weight Capacity: 400 lbs.
Spool capacity: 17-1/2traverse,
7diameter (per spindle)
With BWC00ADP: Max: 5 17-1/2
traverse, 4 15,
1 12diameter
BWC24MTHTC
BURNDY®Wire Caddies
Multi-Task Hand Truck Caddy
The BWC24MTHTC Multi-Task Hand Truck
Caddy is designed for 500spools of #10
AWG and smaller. No hitch pins to lose with
(4) 1/2solid steel spindles, (2) 8 1-1/2
semi-pneumatic tires. Base platform to carry
(2) BWC04EHC, or (2) BWC01FFMC, or
(1) BWC01CMC.
Maximum Weight Capacity: 400 lbs.
Spool capacity: 14traverse,
6-3/4 diameter
(per spindle)
Size: 46high, 21wide, 16deep
Weight: 36 lbs.
Size: 48high, 27wide, 16-1/2deep
Weight: BWC25LHTC 38 lbs.
BWC00ADP 9 lbs.
BWC27LHTCADP 47 lbs.
BWC24HTC
BWC25LHTC
BWC00ADP
BWC24MTHTC
Maximum Weight Capacity: 400 lbs.
Spool capacity: 18traverse; 6-3/4
diameter (per spindle)
Size: 47High, 28-1/4wide,
15-1/2” deep
Weight: 38 lbs.
BWC27LHTCADP
N-104
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Wire Management—Wire Caddies
![](asset-65.png)
BWC00JS
BURNDY®Wire Caddies
Jack Stand
The BWC00JS Jack Stand is designed for:
Maximum Height &
Weight Capacity: 26-1/2high, 2500 lbs.
Capacity: 26to 52reel diameter
Size: 15high, 20long, 14-1/2wide
Weight: 30 lbs. each
BWC32DCC
BURNDY®Wire Caddies
Double Coil Caddy
The BWC32DCC Double Coil Caddy is
designed for dispensing MC cable from
portable cart. (1) locking swivel caster and (2)
82molded rubber wheels.
Maximum Weight Capacity: 300 lbs.
Capacity: (2) MC coils per reel
Size: 26high, 52-1/2long, 27wide
Weight: 46 lbs.
BWC20PRSF
BURNDY®Wire Caddies
Portable Reel Support Frame
The BWC20PRSF Portable Reel Support
Frame is designed to support 1conduit for
multi use spindle. (1) locking swivel caster
and (1) swivel caster per frame. Sold in sets of
two frames.
Maximum Weight Capacity: 400 lbs.
Capacity: 27diameter reels, 200
lbs. per frame
Size: 14high, 17-1/2wide
Weight: 14 lbs. per set
Frames are sold as a set.
Note: EMT not included.
Jack Stands are sold individually.
Note: EMT not included.
N-105
Blue highlighted items are industry standard and most frequently ordered.
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487
BURNDY®Tooling
Wire Management—Wire Caddies
![](asset-66.png)
BWC40PC
BURNDY®Wire Caddies
Push Cart
The BWC40PC Push Cart is designed with:
(2) 20-1/235-1/2trays
(2) Pull out supports for ladder transport
(2) 24wheels
(2) 24locking swivel casters
Maximum Weight Capacity: 800 lbs.
Size: 36high, 44long, 21wide
Weight: 81 lbs.
BWC43UC
BURNDY®Wire Caddies
Utility Cart
The BWC43UC Utility Cart is designed with:
(2) 20-1/235-1/2trays
(2) Pull out supports for ladder transport
(3) 1/2solid steel spindles with 16
traverse
(2) Slots for conduit benders
(1) Fish tape holder
Trays and bins for fittings and hardware
(2) 24wheels
(2) 24locking swivel casters
Maximum Weight Capacity: 800 lbs.
Size: 36high, 44long, 21wide
Weight: 114 lbs.
BWC43TRC
BURNDY®Wire Caddies
Triple Reel Caddy
The BWC43TRC Triple Reel Caddy is
designed for dispensing medium diameter,
heavy reels. Great for 1,000reels of MC or
THHN. (3) 3/4solid steel spindles under 1
tubing sleeves for easy pay out.
Maximum Weight Capacity: 750 lbs.
Capacity: 21traverse, 36diameter
(per spindle)
Size: 20-1/2high, 52-1/2long, 28wide
Weight: 98 lbs.
Note: Chain Vise and Bracket
are not included.
N-106
Blue highlighted items are industry standard and most frequently ordered.
Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
Tooling BURNDY®
Wire Management—Wire Caddies