98148 Catalog
2016-10-06
: Pdf 98148-Catalog 98148-Catalog B5 unilog
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BURNDY® Tooling TABLE OF CONTENTS DIES 12 Ton U Dies . . . . . . . . . . . . . . . . . . . . . . . . N-4 W Dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-4 UDIEKITCU, UDIEKITAL, UDIEKITHYGRD U Die Kits . . . . . . . . . . . N-5 PAT81KFT-18V . . . . . . . . . . . . . . . . . . . . . . N-38 PAT4PC834-18V . . . . . . . . . . . . . . . . . . . . . N-39 PATMD6-14V . . . . . . . . . . . . . . . . . . . . . . . . N-40 PAT600-18V . . . . . . . . . . . . . . . . . . . . . . . . . N-41 REMOTE HYDRAULIC CRIMPERS MECHANICAL AND RATCHET Y10D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-6 Y10-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-7 YF-TOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-8 Y8MRB-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-9 MR8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-10 MR15, MR18, MR20 . . . . . . . . . . . . . . . . . . N-11 MR4C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-12 Y1MRTC . . . . . . . . . . . . . . . . . . . . . . . . . . . N-13 M8ND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-14 MRC840, MRC840AL . . . . . . . . . . . . . . . . . N-15 MY29, MY28 . . . . . . . . . . . . . . . . . . . . . . . . N-16 OH25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-17 OUR840 . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-18 MD6, MD6-4, MD6-6, MD6-8, MD6-12, MD6-14, MD6-37, MD6-38, MD6-K . . . N-19 MD7, MD7-6, MD7-8 . . . . . . . . . . . . . . . . . N-20 MD7-34R . . . . . . . . . . . . . . . . . . . . . . . . . . . N-21 MD6/MD7 Accessories . . . . . . . . . . . . . . . N-22 MD6R. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-23 MD6 Hotstick Tools . . . . . . . . . . . . . . . . . . . N-24 RK147-2 & WIREMIKE . . . . . . . . . . . . . . . . N-25 SELF-CONTAINED HYDRAULIC Y35BH (10,000 PSI) . . . . . . . . . . . . . . . . . . . N-42 Y39BH (10,000 PSI) . . . . . . . . . . . . . . . . . . . N-43 Y34BH (10,000 PSI) . . . . . . . . . . . . . . . . . . . N-44 Y29BH (6,000 PSI) . . . . . . . . . . . . . . . . . . . . N-45 Y750BHXT & Y750CBHXT (10,000 PSI). . . . . . . . . . . . . . . . . . . . . . . N-46 Y644MBH . . . . . . . . . . . . . . . . . . . . . . . . . . N-47 Y81KFTMBH . . . . . . . . . . . . . . . . . . . . . . . . N-48 Y4PC834MBH . . . . . . . . . . . . . . . . . . . . . . . N-49 Y45 (10,000 PSI) . . . . . . . . . . . . . . . . . . . . . N-50 Y46, Y46C (10,000 PSI) . . . . . . . . . . . . . . . . N-51 Y60BHU & Y60BHUD . . . . . . . . . . . . . . . . . N-52 PNEUMATIC Y29NC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-53 TFM Tape Fed Machine. . . . . . . . . . . . . . . . N-54 TFM Installation Tooling Chart . . . . . . . . . N-55 CUTTERS MECHANICAL AND RATCHET MCC500, MCC1000 . . . . . . . . . . . . . . . . . . N-56 RCC336, RCC556, RCC600, RCC750HD, RCC954ACSR, RCC1000 . . . . . . . . . . . N-57 SELF-CONTAINED HYDRAULIC Y500CT-HS . . . . . . . . . . . . . . . . . . . . . . . . . N-26 Y35 & Y35-2 . . . . . . . . . . . . . . . . . . . . . . . . N-27 Y35 Accessories. . . . . . . . . . . . . . . . . . . . . N-28 Y39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-29 Y750HSXT & Y750CHSXT . . . . . . . . . . . . . N-30 Y644HSXT . . . . . . . . . . . . . . . . . . . . . . . . . . N-31 Y81KFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-32 Y4PC834 . . . . . . . . . . . . . . . . . . . . . . . . . . . N-33 BATTERY ACTUATED YCUT129ACSR . . . . . . . . . . . . . . . . . . . . . . N-58 BATTERY ACTUATED PATHCC10-18V . . . . . . . . . . . . . . . . . . . . . . N-59 PATCUT129ACSR-18V . . . . . . . . . . . . . . . . N-60 PATCUT245CUAL-18V . . . . . . . . . . . . . . . . N-61 BCC1000CUAL . . . . . . . . . . . . . . . . . . . . . . N-62 REMOTE HYDRAULIC RHCC129ACSR. . . . . . . . . . . . . . . . . . . . . . N-63 RHCC245CUAL. . . . . . . . . . . . . . . . . . . . . . N-64 PAT750XT-18V. . . . . . . . . . . . . . . . . . . . . . . N-34 PAT750K-18V . . . . . . . . . . . . . . . . . . . . . . . N-35 PAT644XT-18V. . . . . . . . . . . . . . . . . . . . . . . N-36 PAT46-18V . . . . . . . . . . . . . . . . . . . . . . . . . . N-37 (Table of Contents continued on page 2) Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 N-1 BURNDY® Tooling TABLE OF CONTENTS (Continued) HYDRAULIC PUMPS HP10 (10,000 PSI). . . . . . . . . . . . . . . . . . . . N-65 HP8 (8,800 PSI). . . . . . . . . . . . . . . . . . . . . . N-65 HP6 (6,000 PSI). . . . . . . . . . . . . . . . . . . . . . N-65 FP10 (10,000 PSI) . . . . . . . . . . . . . . . . . . . . N-66 FP8 (8,800 PSI) . . . . . . . . . . . . . . . . . . . . . . N-66 FP6 (6,000 PSI) . . . . . . . . . . . . . . . . . . . . . . N-66 Y10AC9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-67 EPP10, EPP6. . . . . . . . . . . . . . . . . . . . . . . . N-68 EPAC10, EPAC8, EPAC6 . . . . . . . . . . . . . . N-69 EP10, EP10-2, EP8, EP6 . . . . . . . . . . . . . . N-70 EP10-1HP, EP10-1HP-2 . . . . . . . . . . . . . . . N-71 GP10 (10,000 PSI) . . . . . . . . . . . . . . . . . . . N-72 Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . N-73 Accessories . . . . . . . . . . . . . . . . . . . . . . . . N-74 LOW PRESSURE HYDRAULIC N-2 ENFORCER™ HIW716ENF Impact Wrench . . . . . . . . . . . . . . . . . . . . N-75 HIW-716R1, HIW716VTR1 Impact Wrenches . . . . . . . . . . . . . . . . . . N-76 KOMPRESSOR™ LPHY750XT, LPHY750CXT . . . . . . . . . . . . . . . . . . . . . N-77 HBR40, HBR66 Hydraulic Breakers . . . . . . N-78 HTP3, HP3 3 Submersible Pumps. . . . . . . N-79 HP2HV 2 Submersible Pump . . . . . . . . . . . N-79 HPTR1 Pole Tampers and Accessories . . . . . . . . . . . . . . . . . . . N-80 HHS, HPS Chain Saws . . . . . . . . . . . . . . . . N-81 HPP18, HPP18-2 Hydraulic Power Packs. . . . . . . . . . . . . . N-82 HPP5 Hydraulic Power Pack . . . . . . . . . . . . N-82 LPHT Accessories . . . . . . . . . . . . . . . . . . . N-83 KNOCKOUTS MECHANICAL AND RATCHET BKOM50125 Knockout Set . . . . . . . . . . . . . N-84 BKOM152 Knockout Set . . . . . . . . . . . . . . . N-85 BKOH2540 Knockout Set . . . . . . . . . . . . . . N-86 BKOW520 Knockout Set. . . . . . . . . . . . . . . N-87 BKOR520 Knockout Set . . . . . . . . . . . . . . . N-88 HYDRAULIC BKOS5290 Knockout Set . . . . . . . . . . . . . . N-89 BKOS520 Knockout Set . . . . . . . . . . . . . . . N-90 BKOH520A Knockout Set . . . . . . . . . . . . . . N-91 BKOH540A Knockout Set . . . . . . . . . . . . . . N-92 BKOF520 Knockout Set . . . . . . . . . . . . . . . N-93 BKOF540 Knockout Set . . . . . . . . . . . . . . . N-94 BENDERS HAND BENDERS B12E, B34E12R, B1E34R Conduit Hand Benders . . . . . . . . . . . . . . N-95 ELECTRIC BENDERS BEB122 Electric Conduit Bender . . . . . . . . N-96 WIRE MANAGEMENT THE SMARTCART® BSC2H 2 Wheel Heavy Duty Cart . . . . . . . . N-97 BSC2L 2 Wheel Light Duty Cart . . . . . . . . . N-98 BSCWS40, BSCWS80 Wall Wire Reel Storage Systems . . . . . . N-99 WIRE CADDIES BWC04EHC Economy Hand Caddy . . . . . N-100 BWC06FHC Folding Wire Caddy . . . . . . . N-100 BWC01CMC Compact Medium Caddy . . . . . . . . . . . N-100 BWC01CDC Compact Caddy . . . . . . . . . . N-100 BWC46CWD Wire Dispenser . . . . . . . . . . N-101 BWC01FCMR Folding Caddy Mount Reel . . . . . . . . . . . . . . . . N-101 BWC28FAC Folding A-Frame Caddy . . . . N-101 BWC01FSMC Folding Stud Mount Caddy . . . . . . . . . . . . . . . . N-102 BWC01FAR Folding Add-On Reel . . . . . . N-102 BWC01FFMC Folding Floor Mount Caddy. . . . . . . . . . . . . . . . N-102 BWC46RC 6 Spindle Reel Caddy . . . . . . . N-103 BWC410RC 10 Spindle Reel Caddy . . . . . N-103 BWC420MSC Multi-Spool Caddy . . . . . . . N-103 BWC24HTC Hand Truck Caddy . . . . . . . . N-104 BWC24LHTC, BWC00ADP, BWC27LHTCADP Wire Caddies . . . . . N-104 BWC24MTHTC Wire Caddy . . . . . . . . . . . N-104 BWC00JS Jack Stand . . . . . . . . . . . . . . . . N-105 BWC20PRSF Portable Reel Support Frame . . . . . . . . . . . . . . . N-105 BWC32DCC Double Coil Caddy . . . . . . . . N-105 BWC40PC Push Cart Caddy. . . . . . . . . . . N-106 BWC43UC Utility Cart Caddy . . . . . . . . . . N-106 BWC43TRC Triple Reel Caddy . . . . . . . . . N-106 Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling INTRODUCTION INSTALLATION TOOLS BURNDYs total compression program offers the most complete line of installation tools, mechanical, full cycle ratchet, self contained hydraulic, remote controlled hydraulic, power actuated pumps, hoses and accessories, available to the electrical industry. These tools have been designed to integrate with the complete line of BURNDY® compression connectors. Whether you’re a small contractor working with #22 wire or a large utility working with 2500 kcmil conductor, there’s a BURNDY® compression tool available to do the job. The benefits of compression are many, however, probably the most significant benefit is reliability. There’s nothing more important to the electrical industry today than reliability. It represents the one area that leads to economical installations that will endure for the life of the installation. TOOL CENTER An important element of the BURNDY® compression program is the Tool Center, 150 Burndy Road, Littleton, NH 03561 (800-4268720). This center provides advice and information on the operation, maintenance and repair of BURNDY® tools. The repair center is staffed with specialized technicians who provide the best possible tool repair service, for all BURNDY® tools, pumps and accessories. We designed and produced the first self contained hydraulic compression electrical connector installation tool in 1934. In our continuing efforts to provide the highest quality and highest value connection systems, we offer the current BURNDY® tool policy. LIMITED WARRANTY The full line of BURNDY® tools are warranted to be free of defects in materials and workmanship for a period of five (5) years from the date of shipment. If inspection by a certified tool technician shows the trouble is caused by defective workmanship or material, BURNDY® will repair (or at our option), replace the tool. This Warranty does not apply where: • Repairs or alterations have been made or attempted by others. • Repairs are required because of normal wear and tear. • The tool has been abused, misused or improperly maintained. • The use of any non-BURNDY® products has resulted in damage to the tool. STANDARD LIMITED WARRANTY AND LIMITATION OF LIABILITY BURNDY® warrants that the goods and services stated on the face hereof, when furnished to Buyer by BURNDY®, conform with BURNDY’s current written specifications and drawings (or with those of the Buyer specifically accepted by BURNDY® in writing), and will be free of defects in materials and workmanship. BURNDY’s sole obligation (and Buyer’s sole and exclusive remedy) for any breach of warranty under the foregoing warranty shall be to repair (at location designated by BURNDY®) or, at BURNDY’s option: To replace FOB the original point of delivery any goods which are non-conforming or defective and are so specified by buyer in a written certified mail notice to an officer of BURNDY® within the applicable warranty period. BURNDY® expressly disclaims any and all express or implied warranties other than the warranty of its title to goods and the warranty hereinabove set forth. Such disclaimer includes, without limitation, warranty of fitness for a particular purpose and warranty of merchantable quality. REPAIR POLICY All non-warranty repaired tools are completely reconditioned and receive a limited 1-year warranty. Non-warranty repair returns tools to like new condition at a maximum cost of 40% of a new tool. A nominal service charge of $5.00 is applied to all repairs to cover shop supplies, oil disposal and other miscellaneous services not covered as part of the standard repair. If the decision is made not to repair, a handling charge of $25.00 will be applied plus return freight costs. RETURN PROCEDURE All tools sent to the Burndy Tool Center or an authorized repair center must be accompanied by a purchase order with detailed bill to and ship to address authorizing repair. Requests for repair charges before work is done must be stated on the purchase order. All tools sent to the Burndy Tool Center or an authorized repair center as a warranty claim must be accompanied by a proof of purchase such as a BURNDY® invoice or invoice from any BURNDY® distributor. All tools must be shipped at the owner’s expense, prepaid. BURNDY® pays for the return freight, same surface freight as received. Airfreight returns will be returned same way collect for non-warranty repair and prepaid for warranty repairs. This warranty and repair policy supercedes all previous policies and is in effect January 1, 2005. Limitation of Liability— BURNDY® will not, under any circumstances, be liable for the cost of removal or reinstallation of goods or the cost of disassembly or reassembly of equipment in connection therewith, or for loss of the use of Buyer’s equipment or facilities, or for loss of business or good will or profits, or for cost of inspection or storage, or for any incidental or consequential damages of any nature or description whatever which may arise from BURNDY’s sale of goods to Buyer. N-3 Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Dies 12-TON U DIES* BURNDY® Die Sets Fits Y35, Y39, Y750 Series, PAT750-18V Series, PAT46-18V, Y46 (W/PUADP-1 Adapter) Wire Size Small #8 #6 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 535 Flex kcmil 600 kcmil 750 kcmil Large 777 Flex Copper Aluminum U8CRT U5CRT U4CRT U3CRT U2CRT U1CRT-1 U25RT U26RT U27RT U28RT U29RT U30RT U31RT U32RT U34RT U38XRT U36RT U39RT U44XRT U8CABT U6CABT U4CABT N/A U2CABT U1CART U25ART U26ART U27ART U28ART U29ART U30ART U31ART U32ART U34ART N/A U36ART U39ART-2 N/A U die case Part# PT29291, holds up to 15 dies * Non-tension U-type 12-ton dies for YA, YS, YA-A, YS-A style connectors. NOTE: N/A = not applicable. W DIES BURNDY® Die Sets N-4 Fits Tools MD6, MD7, Y500CTHS, PAT600-18V, PATMD6 Small Large Wire Size Copper Copper Aluminum #8 #6 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 300 350 400 450 500 600 W8CVT W5CVT W4CVT W3CRT W2CVT W1CVT W25VT W26VT W27VT W28VT *W29VT *W30VT *W31VT *W32VT W33VT *W34VT **W36RT W8CRT W5CRT W4CRT W3CRT W2CRT W1CRT W25CRT W26CRT W27CRT W28CRT W29CRT W30CRT W31CRT W32CRT W33CRT W34CRT W36CRT X8CART W161 W162 N/A W239 W163 W241 W245 W166 W660 N/A N/A *W31ART N/A N/A N/A W die case Part# PT4946, holds up to 12 dies * These sizes (250-500) for Y5000CTHS, MD7-34(R), BAT500, BCT500HS only. ** For PAT600-18V only. NOTE: N/A = not applicable. Suitable for use on YA, YS, YA-A, YS-A type non-tension connectors. Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Dies UDIEKITCU, UDIEKITAL, UDIEKITHYGRD BURNDY® U DIE KITS Each UDIEKITCU and UDIEKITAL die kit includes 15 sets of “U” dies and the PT29291 die case. These stainless steel color coded dies are for crimping BURNDY® YA, YS, YA-A and YS-A type HYLUG™ and HYLINK™ color coded terminals and splices ranging from #6 AWG through 750 kcmil. The UDIEKITHYGRD kit includes eight die sets. Seven dies sets are used to install the BURNDY® HYGROUND® irreversible compression grounding connectors, and the U2CABT die set for pre-crimping 1/2, 5/8 and 3/4 ground rods for increased rotational resistance. BURNDY® “U” dies are used in the Y35, Y39, Y750 series, PAT750-18V series, Y46, and PAT46-18V (with PUADP-1 adapter) tools. UDIEKITHYGRD Includes Catalog Number UC UO U997 PU998 U1011 U1104 U1105 U2CABT (Ground rod pre-crimp die) PT29291 (Die case) UDIEKITCU Includes Copper Wire Size Catalog Number #6 AWG #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil Die Case U5CRT U4CRT U2CRT U1CRT-1 U25RT U26RT U27RT U28RT U29RT U30RT U31RT U32RT U34RT U36RT U39RT PT29291 UDIEKITAL Includes Aluminum Wire Size Catalog Number #6 AWG #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil Die Case U6CABT U4CABT U2CABT U1CART U25ART U26ART U27ART U28ART U29ART U30ART U31ART U32ART U34ART U36ART U39ART-2 PT29291 Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 N-5 BURNDY® Tooling Crimpers—Mechanical and Ratchet Y10D SPECIFICATIONS Length: 9-3/4 Weight: 13.5 oz. HYTOOL™ Two Tools in One— #22-10 AWG Nylon Insulated Connectors, #22-10 AWG Uninsulated Connectors FOR USE ON #10-22 AWG Nylon Insulated Terminals Box Cat. Types Bulk Cat. Types TN YAES TN-F YAES-E YAE-N BOX YAE-N YAE-N-F BOX YAE-N-F YAE-Z BOX YAE-Z YAEV BOX YAEV Hand-held plier type tool that will install #1022 AWG nylon insulated and uninsulated terminals and splices, with a precision machined wire cutter for aluminum and copper wire in the nose of the tool. Long handles provide greater mechanical advantage. 5-year limited warranty. #10-22 AWG Nylon Insulated Splices Bulk Cat. Types Box Cat. Types SN YSE-HN * SNM YSES YSE-H BOX * YSE-H * BENEFITS BENEFITS • Easy wire cutting with precision machined cutting blade. • Save time, money and lower installed costs with one tool for both nylon insulated and uninsulated (bare) connectors. • Easy tool operation out of the carton. No need to break in the tool prior to actual usage. • A heavy duty forged steel tool, that has a rust resistant finish will provide a long durable life. • Easier crimping on #22-10 bare and nylon insulated connectors because of the longer handles that provides greater mechanical advantage.* • Comfort grip handles fit hands comfortably helping make the tool easy to use. • Terminals and splice connectors are UL listed and CSA certified when installed with the Y10D HYTOOL™. • 5-year limited warranty. (Continued) * Conductor crimp only. #10-22 AWG Uninsulated (Bare) Terminals Box Cat. Types Bulk Cat. Types T YAD T-F YAD-F YAV BOX YAV YAV-T-F BOX YAV-T-F YAV-H BOX * YAV-H * YAV-H-F BOX * YAV-H-F * YAV-Z BOX YAV-Z #10-22 AWG Uninsulated (Bare) Splices Box Cat. Types Bulk Cat. Types YSV BOX YSV YSV-H BOX * YSV-H * Features N-6 COMFORT GRIP HANDLES READY TO USE LUBRICATED PIVOT HEAVY DUTY FORGED STEEL PRECISION MACHINED WIRE CUTTER LONG HANDLES FOR GREATER MECHANICAL ADVANTAGE RUST RESISTANT FINISH #22-10 UNINSULATED (BARE) #22-10 NYLON INSULATED Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Mechanical and Ratchet Y10-22 SPECIFICATIONS Length: 8-5/8 Weight: 11 oz. HYTOOL™ #22-10 AWG Insulated Connectors, #22-10 AWG Uninsulated Connectors FOR USE ON #10-22 AWG Nylon Insulated Terminals Box Cat. Types Bulk Cat. Types TN YAES TN-F YAES-F YAE-N BOX YAE-N YAE-N-F BOX YAE-N-F YAE-Z BOX YAE-Z YAEV BOX YAEV Hand-held plier type tool to install #10-22 AWG insulated and uninsulated terminals and splices with a wire cutter in the nose of the tool. Will strip #10-22 AWG wire and cut common size mild steel and non-ferrous screws. 5-year limited warranty. #10-22 AWG Nylon Insulated Splices Box Cat. Types Bulk Cat. Types SN YSE-HN * SNM YSES YSE-H BOX *YSE-H * BENEFITS • Easy wire cutting with anvil type wire cutter design. • Crimps full range of insulated terminals and splices #22-10 AWG. • Cut off dies for common size mild steel and non-ferrous screws. • Crimps full range of uninsulated terminals and splices #22-10 AWG. • Full range insulation strippers for wire sizes #22-10. One step stripping. • Comfort grip handles fit hands comfortably helping make the tool easy to use. • 5-year limited warranty. * Conductor crimp only. #10-22 AWG Vinyl Insulated Terminals Box Cat. Types Bulk Cat. Types TP BA TP-F BA-EF TP-ZBA-EZ #10-22 AWG Vinyl Insulated Splices Box Cat. Types Bulk Cat. Types SP BS #10-22 AWG Uninsulated (Bare) Terminals Box Cat. Types Bulk Cat. Types T YAD T-F YAD-F YAV BOX YAV YAV-T-F BOX YAV-T-F YAV-H-F BOX * YAV-H-F * YAV-Z BOX YAV-Z #10-22 AWG Uninsulated (Bare) Splices Box Cat. Types Bulk Cat. Types YSV BOX YSV YSV-H BOX * YSV-H * Features WIRE CUTTERS ONE STEP INDIVIDUALLY SIZED WIRE STRIPPERS #12-10 INSULATED COLOR CODE YELLOW SCREW AND BOLT CUTTERS #22-10 UNINSULATED COMFORT GRIP PLASTIC HANDLES WIRE CUTTER #22-14 INSULATED COLOR CODE RED & BLUE Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 N-7 BURNDY® Tooling Crimpers—Mechanical and Ratchet YF-TOOL Installation Ratchet Tool for Bare and Insulated Ferrules For Use On Copper Ferrules These tools have been specifically designed to work with both the insulated and uninsulated ferrules type YF. Unless otherwise noted, the tools have a trapezoidal crimp type. Features and Benefits • Ergonomic handle design to help ease installer fatigue • Release mechanism • Low handle force required Catalog Number YF3206TOOL YF2610TOOL YF2214TOOL YF2210TOOL YF1006TOOL YF0801TOOL YF0401TOOL YF/03/0TOOL YF4/0250TOOL YF4/0250TOOL Capacity Crimp Profile Weight Handle Color 32-6 AWG 26-10 AWG 22-14 AWG 22-10 AWG 10-6 AWG 8-1 AWG 4-1 AWG 1/0-3/0 kcmil 4/0-250 kcmil Square Trapezoidal Trapezoidal Trapezoidal Trapezoidal Trapezoidal Trapezoidal Trapezoidal Trapezoidal 1.10 lbs 1.02 lbs 1.05 lbs 1.05 lbs 1.05 lbs 1.80 lbs 1.50 lbs 1.80 lbs 1.80 lbs Black/Orange Blue Red Red Red Red Red/Blue Red Red N-8 YF2214TOOL has one groove to accept 22-14 AWG range. YF2610TOOL, YF2210TOOL, and YF1006TOOL have multiple grooves for range capacity. Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Mechanical and Ratchet Y8MRB-1 SPECIFICATIONS Length: 9-1/2 Weight: 1.21 lbs. HYTOOL™ #22-8 AWG FOR USE ON BOX CAT. TYPES Hand-held full cycle ratchet tool for #8-22 AWG uninsulated terminals and splices. Full cycle feature builds in reliability and removes the human factor from the finished installation. 5-year limited warranty. BULK CAT. TYPES Uninsulated Terminals T T-F YAV BOX YAV-L BOX YAV-T-F BOX YAV-Z BOX YAD YAD-F YAV YAV-L YAV-T-F YAV-Z Uninsulated Splices YSV BOX YSV-L BOX YSV YSV-L BENEFITS • One tool to accommodate #22-8 AWG. • Lightweight. • Full cycle ratchet for positive crimping. • Inspection (PG) gauges available to check each groove. Groove #18 #14 #10 # 8 Gauge# PG395-1 PG396-1 PG397-1 PG398-1 • Each indentor has its own identifying mark for inspectability. • Jaw opening orientation, molded finger and palm grips and the easy reach frame minimize user fatigue. Features N-9 FULL CYCLE RATCHET MECHANISM EMERGENCY RELEASE COMFORT GRIPS STEEL BODY NEST/INDENTORS SIZE RANGE #22-8 AWG MOLDED FINGER GRIPS Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Crimpers—Mechanical and Ratchet MR8 SPECIFICATIONS Length: 10-1/2 Weight: 1-1/2 lbs. HYTOOL™ Full Cycle Ratchet Hand Tools The Type MR8 series HYTOOLS™ incorporate a full cycle ratchet mechanism that provides a complete, positive crimp each time. Once started the ratchet mechanism does not allow the handles to be opened until after the full ratcheting cycle is completed. This provides for a completed crimp before a connector can be removed from the tool. The MR8 series of tools are specifically designed with the ratchet mechanism completely inside the body of the tool without a path to reach and defeat the mechanism. This permits the tools to be used in the most critical applications including nuclear-class 1E terminations, heavy duty industrial, utility generation, OEM, aircraft, and other applications where a dependable electrical termination is needed. 5-year limited warranty. FOR USE ON BENEFITS • Lightweight aluminum permits easier continuous usage. • One tool to accommodate #22-10 AWG. • Easy groove identification with color-coded dies. • Long life expectancy with fully protected ratchet mechanism. • Easy one-hand tool operation with long handle length for greater mechanical advantage. • 5-year limited warranty. AWG Size Tool Range MR8-1A #10-22 AN Copper Cable MR8-9Q #8-18 AN Copper Cable #10-22 AWG Sol. Cable #8-22 Str. AWG Cable MR8-33S-1 #10-18 MR8-33T-1 MIL-W-5086 Str. MR8-G96 #14-22 MR8-G98 #10-22 Connectors Box Catalog Types INSULUG™ Bulk Catalog Types YAE YAV BOX YSV BOX T T-F YAV, YSV YAD, YAD-F YSE BOX YSE-H BOX YSE YSE-H TP YAV, T BA YAD, YAV Features N-10 ADJUSTABLE STOP FOR TERMINALS LOWERS FOR SPLICES LONG HANDLES PROVIDE GREATER MECHANICAL ADVANTAGE COLOR CODED DIE GROOVES FULLY PROTECTED RATCHET MECHANISM REINFORCED HEAVY DUTY BACK HIGH STRENGTH ALUMINUM BODY Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Mechanical and Ratchet MR15, MR18, MR20 FOR USE ON HYTOOL™ MR15 Vinyl Insulated Terminals and Splices (Wire Range 22-10 AWG) Vinyl Terminals Full Cycle Ratchet Hand Tools The Types MR15, MR18 and MR20 series HYTOOL™ incorporate a full cycle ratchet mechanism that provides a complete, positive crimp each time. Once started the ratchet mechanism does not allow the handles to be opened until after the full ratcheting cycle is completed, unless the user actuates the emergency release lever. This provides for a completed crimp before a connector can be removed from the tool. TP TP-F TP-Z TP-LF BA BA-EF BA-EZ BA-EL Nylon Terminals TN TN-F YAES YAES-F MR15, MR18, MR20 BS Length: Weight: Open: Closed: Wire Range: Nylon Splices SN SNM YSE-HN YSES MR20 Uninsulated Terminals and Splices T T-F YAV YAD YAV-T-F SPECIFICATIONS • UL listed for use with BURNDY® connectors. • Fully ratcheted tool to assure properly crimped connections. • Easy groove indentification with color coded dies. • Maximum crimping comfort grips. • Compact, narrow nose to work in confined areas. • 5-year limited warranty. SP MR18 Nylon Insulated Terminals and Splices Terminals BENEFITS Vinyl Splices 8.86 1.10 lbs. 5.90 2.50 #22-10 AWG Splices YAD-F YAV-H* YAV-H-F* YSV YSV-H* *Conductor crimps only. Features PERMANENT DIE SETS HEAVY DUTY FORGED STEEL FRAME FULL CYCLE RATCHET MECHANISM N-11 EMERGENCY RELEASE COMFORT GRIP HANDLES Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Crimpers—Mechanical and Ratchet MR4C SPECIFICATIONS Length: 11-3/4 Weight: 2-1/4 lbs. FULL CYCLE RATCHET HAND TOOL FOR USE ON For #9-4 AWG Uninsulated Terminals and Splices Hand-held full cycle ratchet tool for #9-4 AWG uninsulated terminals and splices. Full cycle feature builds in reliability and removes the human factor from the completed installation. Long handles provide greater leverage. 5-year limited warranty. Terminals YAV-L YA-L Splices YSV YSM YS-L BENEFITS • High strength aluminum body. • Fully protected ratchet mechanism. • Reinforced heavy duty back. • Long handles provide greater mechanical advantages. • Lightweight aluminum permits easier continuous usage. • One tool to accommodate #9-4 AWG. • Inspection (PG) gauges available to check each groove. Groove 9-8 6 4 Gauge# - PG121-1 PG125-1 PG133-1 • Spring loaded indentor jaw holds connector in groove prior to crimping or ratchet engaging. • 5-year limited warranty. Features N-12 SPRING LOADED INDENTOR HOLDS CONNECTOR FULL CYCLE RATCHET MECHANISM REINFORCED HEAVY DUTY ALUM. BACK LONG HANDLES Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Mechanical and Ratchet Y1MRTC Y1MRTC Wire Range: HYTOOL™ #8 – #1 Copper HYDENT™ Terminals, Splices, and #6 – #6 Thin-Wall C-Taps Type Y1MRTC mechanical full cycle ratchet HYTOOL™ will accommodate copper compression HYDENT™ connectors for #8 through #1 code conductor, #8 through #2 Class I flexible strand copper conductor, and #2 solid. The color coded die wheel rotates to provide a proper match of the die and color coded connector. The die index is embossed on the crimped connector for permanent inspectability. A ratchet mechanism assures the tool must complete a full cycle before releasing. SPECIFICATIONS Length: Height: Width: Weight: Wire Range: 9.875 2.72 (closed) .73 1.7 lbs. #8-#1 code conductor, #8-#2 Class I Flex, #2 Solid Up to #6-#6 (Brown) type “YC-L C-TAP” Y1MRKIT BENEFITS • Rotating die is color coded to match color coded connectors • Die index embossment allows permanent inspectability of installed connectors to insure consistently reliable and dependable connections. • Molded comfort grips reduce fatigue during continuous use. • Ratchet mechanism assures a complete crimp every time. • Emergency release mechanism allows tool to be removed from connector in case of mistaken die choice or to reposition tool. • 5-year limited warranty. FOR USE ON Copper Wire Size # 8 AWG Code & Flex #6 AWG Code #6 AWG Code & Flex #4 AWG Code #4 AWG Code & Flex #3 AWG #2 Sol. #2 AWG Code #2 AWG Code & Flex #1 AWG Code YA8CYS8CYAV8CYSV8CYA6CYS6CYAV6CYSV6CYA4CYS4CYAV4CYSV4CYA3CYS3CYA2CYS2CYAV2CYSV2CYA1CYS1C- ** Die Index 10 (Brown Die) and 11 (Green Die) use the same die wheel crimp groove. Die Index # (Color) 49 (Red) Kit Contains: Y1MRTC Full-cycle Ratchet Tool Sturdy Metal Carrying Case Terminals: YA8CL, YA8CL1, YA6CL, YAV6CLTC14FX, YA4CL, YAV4CLTC14FX, YA2CL, YAV2CLTC516FX, YA1CL Splices: YS8CL, YS6CL, YS4CL, YS2CL, YS1CL Y1MRTCKIT Kit Contains: Y1MRTC Full-cycle Ratchet Tool Sturdy Metal Carrying Case Terminals: YA8CL2TC14, YA8CL2TC38, YA6C2TC38, YA6CL2TC14, YA6CL2TC14E1, YA6CL2TC14E2, YA6CL2TC38, YAV6CL2TC14E2FX, YAV6CL2TC14FX, YA4CL2TC14, YA4CL2TC38, YA3C2TC38, YA2C2TC38, YA2CL2TC38, YA2CL2TC14 Thin-Wall C-Taps: YC4L12 Cu Lug and Splice Connectors Connector Catalog Types #8-#1 AWG Class B, #8-#2 Class I Flex. #2 Solid & #3 Stranded # of Crimps Per Barrel Length Std Long Cu C-Tap Connectors Wire Size Cu Str. Catalog AWG Die Index # # of Number Run Tap (Color) Crimps YC10L12 1 2 YC8L12 7 (Blue) 1 2 YC6L12 YC4L12 8 (Grey) 2 4 9 (White) 2 4 10** (Brown) 2 4 11** (Green) 2 4 14 12 10 10 8 8 6 6 5,4 16-14 16-14 16 10 12 10-8 12-10 8-6 12-8 49 (Red) 7 (Blue) 8 (Grey) 10 (Brown) 1 1 1 2 Die Index Number Embossment on Connector after Crimp for inspection verification. Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 N-13 BURNDY® Tooling Crimpers—Mechanical and Ratchet M8ND SPECIFICATIONS Length: 10-3/4 Width: 1-3/4 HYTOOL™ Full Cycle Ratchet Hand Tool FOR USE ON #8-26 AWG Terminals and Splices Terminals YAD YAD-F YAE YAE-F YAE-Z YAES YAEV-H YAEV-L YAV YAV-F YAV-H YAV-H-F Hand-held full cycle ratchet tool for #8-26 AWG terminals and splices. Full cycle feature builds in reliability and removes the human element from the completed installation. Long handles provide greater leverage. 5-year limited warranty. BENEFITS BA-E BA-EF BA-ES BA-EZ BA-EL Splices • Fully protected ratchet mechanism. • Reinforced heavy duty back. • Long handles provide greater mechanical advantages. • Uses all standard BURNDY® “N” dies. • Easy groove identification with colorcoded dies. • 5-year limited warranty. YSV YSV-H YSM YRV-L Features FULL CYCLE RATCHET MECHANISM N-14 REMOVABLE DIE SETS LONG COMFORTABLE HANDLE Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Mechanical and Ratchet MRC840 AND MRC840AL SPECIFICATIONS Length: 26 Height: 8 Weight: 8-1/4 lbs. HYTOOL™ FOR USE ON Hand-Operated Tool MRC840 #8 - 4/0 AWG Non-Insulated Copper and Aluminum Terminals and Splices The MRC840 Mechanical Rotating Crimp tool will accommodate BURNDY® copper compression YA and YS series of HYLUG™ and HYLINK™ terminals and splices from #8 - 4/0 AWG stranded copper conductor. The MRC840AL Mechanical Rotating Crimp tool for Aluminum HYLUG™ and HYLINK™ terminals and splices from #8 - 4/0 AWG aluminum and copper conductors. Butting steel jaws and over center cam action assure full crimp force. The rotatable die wheel is color-coded and stamped with the conductor size to provide an easy match of the die and color-coded BURNDY® HYDENT™ terminals and splices. YA, YS, YA-A and YS-A series of copper and aluminum terminals and splices are UL Listed when installed with these tools. Each tool comes complete with a 5-year limited warranty. #8 - 4/0 AWG Copper Terminals and Splices (YA, YA-L, YS, YS-L) MRC840AL #8 - 4/0 AWG Aluminum Terminals and Splices (YA-A, YS-A) Features and Benefits • Comfort grip handles. 〫 Aids in prevention of hand slippage. Reduces fatigue during continuous use. • Heat treated steel jaws 〫 Reduces jaw buckling and misalignment under heavy loading. • Approximately 9,000 crimp cycle life. 〫 Lasts longer than imitations and will still be working when others have worn out. • Multiple grip selections on rotatable die wheels. 〫 No lost dies, 9 position color-coded rotatable die wheels. • High strength fasteners. 〫 Increase tool life by reducing tool wear. • Plated jaws. 〫 Provide enhanced corrosion protection. • Engraved crimp groove (Die index number). 〫 Die index embossment allows permanent inspectability of installed connectors to ensure consistently reliable and dependable connections. N-15 Features Spring Loaded Mechanism Locks Die Wheel Into Position. Press Mechanism to Release. Rotate Die Wheel to Desired Crimp Groove. Color Coated Rotatable Die Wheel Marked With AWG Sizes 5.0 [127] Product Label Warning Label Installation Chart Oil Locating 8.0 [203] Jaw Steel 26.0 [660] Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Crimpers—Mechanical and Ratchet MY SPECIFICATIONS Length: 22.65 Width: 8 lbs. approx. Depth: 4.86 Width: 1.12 Bench Mount Adapter Cat. No. BMY-BCH-MT DIELESS HYTOOL™ #8 Str. through 250 kcmil Copper, #8 Str. through 4/0 Str. Aluminum Conductors FOR USE ON BENEFITS • Save on capital investment with the type MY HYTOOL™ that accommodates a wide range of connector/conductor combinations from #8 str.-250 kcmil. • Save time, money, and lower installed cost with the original dieless MY tool design. No separate dies required to purchase or to lose. • Fast and easy tool setting for the connector/conductor combination simply by aligning the white scribe on the nest die with the wire size on the gauge for proper crimping results. • Easy to adjust nest die with knurled steel knob and machine threads. • Quality tool with precision machines indentor, component parts and tool body. • Fast, medium and high volume crimping is easily accomplished by bench mounting the type MY tool in the BMY-BCH-MT bench mount adapter. A single bolt holds the MY HYTOOL™ securely using the .31 dia. mounting hole in the bench mount adapter. N-16 MY29-3 MY29-3C (covered handles) MY29-3CF (fully covered) MY29 UNIVERSAL KIT MY29-11 MY29-11C (covered handles) MY28 MY28-4 MY28-6 (nylon covered connector) TWO-PLY COVERED HANDLES ON MY29-3C AND MY29-11C DESIGNS HEAVY DUTY FORGED STEEL BACK BODY AND HANDLES #8 30 #8 #8 30 #8 #8 #8 #8 Connectors MY29-3 MY29-3C MY29-3CF MY29-11 MY29-11C BENEFITS MY28 MY28-4 MY28-6 (Continued) • High quality rugged tool design manufactured from heavy duty forged steel with strong reinforced back and handles. • Covered handles available on the MY293C, MY29-11C and MY29-3CF HYTOOL™. • Comfort grip handles for long periods of usage. • Compression terminals and splices are UL listed and CSA Certified when installed with type MY HYTOOL™. • 5-year limited warranty. str.-250 kcmil Copper commercial (code) cable Navy-250 Navy Copper Navy Cable str.-4/0 str. Aluminum commercial (code) cable str.-250 kcmil Copper commercial (code) cable Navy-250 Navy Copper Navy cable str.-4/0 str. Flexible copper mine machine cable str.-4/0 str. Copper aircraft cable str.-4/0 str. Aluminum aircraft cable str.-2/0 str. Copper aircraft cable (flexible) Features STRONG REINFORCED FORGED STEEL BACK EXTRA STRONG HEAVY DUTY REINFORCED HANDLES COMFORT GRIPS Tool SETTING PLATE INDENTOR DIE Copper-YA, YA-L, YS-L Aluminum-YA-A, YS-A Copper-YA, YA-L, YS YAV-FX YS-L, YAV-L, YSV-L YAV-L, YSV-L YAV-A-L, YSV-A-L, YAV-A-R YAE-L, YAEV-RS, YAEV-H, YAEV-RH ACCESSORIES BMY-BCH-MT Bench Mount Adapter MY29 UNIVERSAL KIT Contents: 1 EA 50 EA 50 EA 50 EA 50 EA 50 EA 10 EA 10 EA 10 EA 10 EA 10 EA 1 EA MY29-11 YA8CLBOX YAV6CLTC14FX YAV4CLTC516FX YAV2CLTC516FX YAV1CLTC38FX YAV25LTC38FX YAV26LTC516FX YAV27LTC12FX YAV28LTC12FX YA29LBOX CASE .31” DIA. HOLE FOR BENCH MOUNTING OPERATIONS. KNURLED STEEL ADJUSTING KNOB Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Mechanical and Ratchet OH25 SPECIFICATIONS Handle force: Max force developed: Weight: Length: HYTOOL™ One-Hand Operation, Dieless, Full Cycle Ratchet Tool 50 lbs. max. 6,000 lbs. 2 lbs. 11 oz. 12-1/4 ACCESSORIES Installs service entrance splice connectors. Conductor range: #10 through 1/0. The OH25 incorporates a full cycle ratchet and cam mechanism allowing an easy, onehand crimping operation. The ratchet mechanism provides for properly completed crimps every time before the tool can be removed from the connection. The OH25 is designed to install 5/8 INSULINK™ and LINKIT™ service entrance connectors with only (1) crimp per connector end, speeding installation time. The single crimp covers the complete contact area, eliminating possible overlapping or failure to make the proper number of crimps. 5-year limited warranty. Leather Holster Cat. No. PT4583 No-Go Gauge Cat. No. PT8504 The PT8504 NO-GO Gauge is used to check the OH25 HYTOOL™ crimp dimensions. FOR USE ON BENEFITS • One crimp speeds installation. • No dies to lose. • Long dependable life with forged steel jaws and stainless steel indentor. • Convenient hole to hang tool. • Protection of internal parts provides long life. • Ratchet mechanism provides proper crimp and uniform quality installations. • Easy one-hand tool operation with spring loaded comfort grip handles. • Proven reliable with years of dependable service. • 5-year limited warranty. • 5/8 Service entrance sleeves • INSULINK™ Type ES (insulated) #10 through 1/0 str. • LINKIT™ type YSU (bare) #8 through 1/0 str. • 5/8 neutral tension sleeves HYSPLICE™ types YS-S YCS-R YDS-AT #4 through 1/0. • AYP HYPLUG™ #6-1/0 str. Features HEAT TREATED STEEL COMFORT GRIP HANDLES N-17 1/4” HOLE FOR SNAP FASTENER SPRING LOADED HANDLES FORGED STEEL JAWS PROTECTED RATCHET MECHANISM NEST DIE REPLACEMENT STAINLESS STEEL INDENTOR Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Crimpers—Mechanical and Ratchet OUR840 SPECIFICATIONS 840 POPPER HYTOOL™ Max. Crimp Force: Max Handle Force: Weight: Length: One-Handed Operation, Overhead/Underground, Full Cycle Ratchet Tool Installs a Range of Connectors (Taps, Splices, Terminals) The OUR840 incorporates a full cycle ratchet and cam mechanism allowing an easy, one hand crimping action. Designed for low maintenance operation. The OUR840 has a five (5) year warranty. The ratchet mechanism provides for properly completed crimps every time before the tool can be removed from the connection. With nest and indentor dies, it will install 5/8 INSULINK™ and LINKIT™ service entrance connectors with only one (1) crimp per end. With the use of reduced handle force “X” dies, additional splices, taps, and terminals can be properly installed. The die inserts snap into the permanent groove easily with one hand and lock securely in the tool with the spring loaded positive lock die retainer buttons. Tool operation is simple: A. Slip the tool over the connector. B. The first few strokes grip the connector. C. Stroke until automatic tool release signifies a completed compression. INSTALLATION TOOLING N-18 Conductor (Copper) Connector (Copper) HYLUG™ HYLINK™ Color Terminal Splice Code #8 AWG Str. #6 AWG Str. #5 AWG Str. #4 AWG Str. #2 AWG Str. #1 AWG Str. 1/0 AWG Str. 2/0 AWG Str. 3/0 AWG Str. 4/0 AWG Str. 250 kcmil YA8CYA6CYA5CYA4CYA2CYA1CYA25YA26YA27YA28YA29- Conductor (Aluminum) Connector (Aluminum) HYLUG™ HYLINK™ Terminal Splice Color Code Die Die Index No. of Crimps #8 AWG Str. #6 AWG Str. #4 AWG Str. #2 AWG Str. #1 AWG Str. 1/0 AWG Str. 2/0 AWG Str. 3/0 AWG Str. 4/0 AWG Str. YA8CAYA6CAYA4CAYA2CAYA1CA YA25AYA26AYA27AYA28A- Blue Gray Green Pink Gold Tan Olive Ruby White X8CART X6CART X4CART X2CART X1CART X25ART X26ART X27ART X28ART 374 346 375 348 471 296 297 467 298 2 2 3 4 3 4 4 4 6 YS8CYS6CYS5CYS4CYS2CYS1CYS25YS26YS27YS28YS29- YS8CAYS6CAYS4CAYS2CAYS1CA YS25AYS26AYS27A YS28A- OUR-840 Die Die (# Crimps) Index Std. Long Red X8CRT 49 Blue X5CRT 7 Blue X5CRT 7 Gray X4CRT 8 Brown X2CRT 10 Green X1CRT 11 Pink X25RT 12 Black X26RT 13 Orange X27RT 14 Purple X28RT 15 Yellow X29RT 16 WVT Dies may be substitued 1 1 1 1 1 1 2 2 3 3 4 2 2 2 2 2 2 4 4 6 6 8 OUR-840 8,000 lbs. 8 lbs. approx. 2 lbs. 14 oz. 13 FOR USE ON SELECTED APPLICATIONS Copper connectors from #8 AWG to 250 kcmil Aluminum connectors from #8 AWG to 4/0 AWG ACCESSORIES Cat. No. PT4583 BENEFITS OUR840-WC • Allows proper crimping of sleeves and terminations in crimping underground applications. • Proper crimps are assured with butting surface inspection and full cycle ratchet mechanism. • Uses reduced handles force “X” dies. • One tool for most service applications. • Improved service through redesign and improvement of many internal parts. • Easy visual field check for proper tool adjustment with butting surfaces. • Easier tool operation is provided with mini strokes and anti-slip grips. • Nest and indenter dies available. • W-28K cutter die permits use of OUR840 tool as a cable cutter. Conductor range: #4-4/0 ACSR. Aluminum and Copper. • UL Listed connections when color coded “X” dies are used on BURNDY® connectors. • 5-year limited warranty. SPRING LOADED POSITIVE LOCK DIE RETAINER BUTTONS Leather Holster • Top grain cowhide saddle leather. • Large grommet. (Order Separately) Metal carrying case with die tray. • Holds one (1) OUR840 and up to eleven (11) “X” dies. Dies not included. (Order Separately) OUR840 DIES X-Dies Catalog Number Die Index Recommended “W” Die Crimp Ratio XNBG XBG X161 X241 X245 X247 X249 X660 X840 XOH25 BG BG 161 241 245 247 249 660 840 - 2* 2 3* 2 2 2 2 2 1 OH 25 Equiv. * Overlap crimps • “W” Dies with a die index listed above are not recommended for the OUR840. Since the standard “W” Dies are wider than the “X” Dies, additional crimps are required depending on the connector and the die index. Features 1/4 HOLE FOR SNAP FASTENER BUTTING SURFACES PROVIDE VISUAL CHECK FOR TOOL ADJUSTMENT SPRING LOADED HANDLE RUGGED AND PROTECTED RATCHET MECHANISM HIGH STRENGTH STEEL HEAT TREATED STEEL CONSTRUCTION COMFORT GRIP HANDLES Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Mechanical and Ratchet MD6-8 SPECIFICATIONS Crimp Force: 9,000 lbs. Length: 25-3/8 Weight: 6 lbs. HYTOOL™ Hand-Operated Tool Quality Unsurpassed! Life cycle tested under full operating forces for over 90,000 cycles successfully without adjustment or any parts replacement. Installs full range of connectors (taps, splices, terminals): #14 through 4/0. Applications: Full Tension and Non-Tension. FOR USE ON The MD6-8 has a five (5) year warranty and is designed to provide over 90,000 reliable crimps installing full-tension and non-tension connectors. The MD6-8 installs almost all of the line, pole and house connections in the Burndy Compression Connector Program with only one (1) extra die set (W-BG). The tool has two (2) permanent die grooves, “O” and “D3” for distribution tap connectors. The “D3” groove also serves as a seat for die inserts to install additional splices, taps and terminal connectors. The die inserts snap into the D3 groove easily with one hand and lock securely in the tool with the spring loaded positive lock die retainer buttons. The MD6-K accepts KEARNEY™ type “O” dies and BURNDY® “W” and “X” dies with the KWADP adapter. KEARNEY™ is a registered trademark of COOPER TECHNOLOGIES COMPANY. BENEFITS • Proper crimps are assured with butting steel jaws. • No additional dies required for “O” and “D3” size tap connectors. • Increased strength and greater bearing area is provided with larger steel bolts. • Fast, easy, one-hand die insertion. • No lost dies with spring loaded positive lock die retainer buttons. • Easy visual field check for proper tool adjustment with orange alignment guide lines. • Over 90,000 crimps provided with Teflon impregnated steel backed bronze bushings. • Full crimp force assured with over center cam action. • Easy tool adjustment with allen wrench. • Operator protection provided with butt stops and heat shrink tubing. • Long life expectancy provided with select clear hickory handles and lightweight high strength aluminum alloy castings. • Easier tool operation is provided with bent handles and anti-slip grips. • The “D3” groove accommodates the complete line of type “W-” die inserts. • 5-year limited warranty. MD6 Tool Variations MD6 Standard MD6 with permanent “BG” (5/8) and “D3” grooves. Installs CABLELOK CRIMPIT and HYCRIMP™ Tap Connectors with one additional die insert (W-O). All other tool features and connector ranges are the same as the MD6-8 described above. MD6-4 Standard MD6 with permanent “BG” (5/8) and “D3” grooves and straight fiberglass handles 24” long. Fiberglass rated at 100 kV per foot for 5 minutes. MD6-14 Standard MD6 with permanent “BG” (5/8) and “D3” grooves and straight fiberglass handles 19 long including bent aluminum grips. Fiberglass rated at 100 kV per foot for 5 minutes. MD6-12 Standard MD6-8 jaws with permanent “O” and “D3” grooves and straight fiberglass handles 24” long. Fiberglass rated at 100 kV per foot for 5 minutes. • Copper, Aluminum, ACSR, Copperweld, Alumoweld, Steel, 6201, 5005, Compressed and compact conductors. • Copper Taps: #10 sol.-2/0 str. • Aluminum, ACSR Taps: #14 sol.-4/0 ACSR • Stirrups: #6 ACSR-4/0 ACSR • Overhead Full Tension Deadend, Full Tension Splices, Non Tension Splices, and Terminals Conductor Range: #10 str.-4/0 ACSR. • Code conductor connectors: #6-4/0 str. Copper and Aluminum To Check Tool Adjustment Simply close the tool handles until the jaws initially butt. When the orange alignment grooves are in line, the tool is in correct adjustment. Features EASY DIE INSERTION/REMOVAL JAWS BUTT HIGH STRENGTH FORGED STEEL JAWS PERMANENT “O” DIE GROOVE SPRING LOADED POSITIVE LOCK DIE RETAINER BUTTONS PERMANENT “D3” DIE GROOVE LARGE DIAMETER HARDENED STEEL BOLTS PTFE* IMPREGNATED STEEL BACKED BRONZE BUSHINGS ORANGE ALIGNMENT GROOVES PROVIDE VISUAL CHECK FOR TOOL ADJUSTMENT OVER CENTER CAM ACTION ADJUSTMENT SCREW HIGH STRENGTH CAST ALUMINUM ADJUSTMENT LOCKING SCREW MD6-6 “Snub-Nose” variation of MD6 has a permanent “D3” groove in jaw. Recommended for use where space for tool jaw is limited. HEAT SHRINK TUBING HIGH QUALITY CLEAR HICKORY HANDLES MD6-37 Permanent 161, 162, 163, 171 dies in the jaw (J, M&P, T & X). MD6-38 Permanent K, BG, C, dies in the jaw. MD6-K “Snub-Nose” permanent KEARNEY™ groove. HANDLE BUTT STOPS BENT HANDLES PROVIDE EASIER TOOL OPERATION ANTI-SLIP HANDLE GRIPS Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 N-19 BURNDY® Tooling Crimpers—Mechanical and Ratchet MD7 POSI-PRESS SPECIFICATIONS Crimp force: 9,000 lbs. 60 lbs. Handle Force Length: 25 Width: 8 (at handle end) 4-1/2 (at jaw end) Width: 7 lbs. HYTOOL™ Hand-Operated Tool The MD7 POSI-PRESS HYTOOL™ is a composite polymer handle installation tool that requires no adjustment for the life of the tool. This assures users of the MD7 tool, that all connections installed with the MD7 POSI-PRESS HYTOOL™ are consistent and reliable over the life of the tool. This new technology tool provides a visual wear indicator that makes verification of the tool's condition easy to determine. Once the tool has worn beyond its useful life, it can be returned to BURNDY's Tool Repair Center for re-fitting at a fraction of the price of a new tool. Unsurpassed Quality that no one else can match! Life cycle tested under the full range of operating forces for over 99,000 cycles successfully without failure or any parts replacement. FOR USE ON FEATURES • Ergonomically designed, one-piece, composite polymer handles. • Comfort grip handles. • Time-proven steel jaw designs. • No tool adjustment required. • 99,000 crimp/cycle life. • Positive lock, spring loaded die retainer buttons. • Permanent “D3” die groove. • PTFE impregnated steel/bronze bushings and stainless steel pins. • Electroless nickel plated jaws and jaw links. Installs full range of connectors, (taps, splices, terminals): #14 Awg through 4/0 AWG. Applications: Full-Tension and Non-Tension. The MD7 series of tooling has a five (5) year warranty and is designed to provide over 99,000 reliable crimps installing both fulltension and non-tension connectors. The MD7-8 POSI-PRESS HYTOOL™ installs almost all of the line, pole, and house connections in the Burndy Compression Connector Program with only one (1) extra die set (W-BG). The MD7-8 tool has two (2) permanent die grooves, “O” and D3” for distribution tap connectors. For other tool versions, see the MD7 Tool Variations sections below. The “D3” groove also serves as a seat for die inserts to install splices, taps, and terminal connectors. The die inserts snap into the “D3” groove easily with only one hand, and lock securely in the tool with the spring N-20 loaded, positive lock, die retainer buttons. Handles have been tested at 100 kV per foot for five (5) minutes. COMFORT GRIP DESIGN WITH CHECKED SURFACE AND ERGONOMIC HANDLE ENDS PROVIDE A POSITIVE, SLIP-FREE GRIP. BENEFITS • Easier tool operation due to unique handle design, and anti-slip grips. • Improves operation by preventing slipping. • Proper crimps are assured with butting jaws. • Provides reliable and consistent crimps every time. • Lasts up to 6 times longer than cheap imitations, and will still be working when others have long since worn out. • No lost dies and one-hand die insertion. • Allows use of the complete line of Burndy “W” and “X” die inserts. • Increases life of tool by reducing tool wear. • 5-year limited warranty. Features HANDLE BUTT STOPS INDICATOR GROOVE PERMINATE “D3” DIE GROOVE REINFORCED POLYMER COMPOSITE HANDLES TESTED FOR 100KV PER FOOT FOR FIVE MINUTES WHEN NEW AND WHEN PROPERLY CLEANED BLANK INSERT PROVIDED FOR PERSONALIZING TOOL FOR IDENTIFICATION AND INVENTORY PURPOSES • Copper, Aluminum, ACSR, Copperweld, Alumoweld, Steel, 6201 5005. Compressed and compact conductors • Copper Taps: #10 sol. - 2/0 str. • Aluminum, ACSR Taps: #14 sol. - 4/0 ACSR • Stirrups: #6 ACSR - 4/0 ACSR • Overhead Full Tension Deadend, Full Tension Splices, Non Tension Splices, and Terminals Conductor Range: #10 str. - 4/0 ACSR • Code conductor connectors: #6 - 4/0 str. Copper and Aluminum MD7 Tool Variations MD7-8 MD7 with permanent “O” and “D3” grooves. Installs almost all of the line, pole, and house connections in the Burndy Compression Connector Program with only one (1) extra die set (W-BG). MD7-6 “Snub-Nose” variation of MD7 has a permanent “D3” groove jaw. Accepts the full-line of BURNDY® “W” and “X” die inserts. Recommended for use where space for tool jaw is limited. MD7 Standard MD7 with permanent “BG” (5/8) and “D3” grooves. Installs Cablelok Crimpit and HYCRIMP™ Tap connectors with one (1) additional die insert (W-O). All other tool features and connector ranges are the same as the MD7-8. SPRING LOADED POSITIVE LOCK DIE RETAINER BUTTONS HIGH STRENGTH STAINLESS STEEL PINS RESIST CORROSION AND HELP PROVIDE LONG TOOL LIFE ELECTROLESS NICKEL PLATED JAWS AND JAW LINKS PROVIDE ENHANCED CORROSION RESISTANCE Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Mechanical and Ratchet MD7-34R POSI-PRESS SPECIFICATIONS Crimp force: Length: Width: Jaw Covering: 9,000 lbs. 26 8 at handles 4-1/2 at jaws EPDM Rubber (MD7-34RC). Handle Material: Reinforced composite polymer Warranty: 5 years HYTOOL™ Hand-Operated Full Cycle Ratchet Tool The MD7-34R POSI-PRESS HYTOOL™ has a full stroke ratchet that assures the user has cycled the tool completely for a consistent crimp every time. The tool handles are manufactured from a new reinforced composite polymer that requires no adjustment for the life of the tool. This new tool design assures users that all connections installed with the MD7-34R are consistent and reliable over the life of the tool. A visual wear indicator provides easy verification of the tool's condition. An emergency ratchet release allows tool removal in case of mistaken die choice or to reposition tool. The MD7-34R crimps color coded lugs and splices for #8-500 kcmil class B code conductor and #8-350 kcmil Cu Flex conductor. It will also crimp thin wall C-Taps from #12 - 3/0 AWG class B code conductor. The color coded W-VT dies snap into the jaw grooves easily with only one hand and lock securely into the tool with the spring loaded, positive lock, die retainer buttons. The die index number is engraved in the crimping groove to emboss the finished connection. This makes inspection and verification of proper installation an easy process. Due to the one piece handle design, if the tool ever wears beyond it's useful life, it can be returned to BURNDY's Tool Repair Center for refitting at a fraction of the price of a new tool. A rubber covered version, the MD7-34R-C, is available. MD7-34 Tool Variations MD7-34R - #8-500 Cu HYDENT™, Full Stroke Ratchet MD7-34R-KIT1 - MD7-34R, metal carrying case and all dies for #8-500 kcmil Cu HYDENT™ and C-Taps MD7-34 - Supplied without the ratchet mechanism MD7-34-KIT1 - MD7-34, metal carrying case, and all dies for #8-500 kcmil Cu HYDENT™ and C-Taps for #12 - 3/0 AWG. FEATURES • Full Stroke Ratchet Mechanism. • Ergonomically designed, one piece, composite polymer handles. • Comfort grip handles. • Time-proven forged steel jaw designs. • No tool adjustment required. • Positive lock, spring loaded die retainer buttons. • PTFE impregnated steel/bronze bushings and stainless steel pins. • Color Coded Dies. • DIE index embossed on finished connection. FULL STROKE RATCHET MECHANISM EMERGENCY RATCHET RELEASE BLANK INSERT PROVIDED FOR PERSONALIZING TOOL FOR IDENTIFICATION AND INVNETORY PURPOSES REINFORCED POLYMER COMPOSITE HANDLES RATED FOR 100 KV PER FOOT FOR FIVE MINUTES WHEN NEW AND WHEN PROPERLY CLEANED • Copper Lugs and Splices #8-500 kcmil. Types YA, YA-L, YA-L-TC, YA-L-NT, YS-L, YS, YST, YA-TC • Copper Lugs and Splices #8-350 kcmil Flex. Types YAV-L-TC-FX, YA-LB, YA-TC-FXB, YSV-L, YAV-L-NT-FX, YAV-L-FX, YAV-FXB • Copper Battery Lugs #8-350 kcmil Flex. Types YAG-TC-LD • Thin wall C-taps #12 - 3/0 AWG. Types YC-L BENEFITS Features COMFORT GRIP DESIGN WITH CHECKERED SURFACE AND ERGONOMIC HANDLE ENDS PROVIDE A POSITIVE, SLIP-FREE GRIP FOR USE ON SPRING LOADED POSITIVE LOCK DIE RETAINER BUTTONS JAWS BUTT AT COMPLETED CRIMP HIGH STRENGTH STAINLESS STEEL PINS RESIST CORROSION AND HELP PROVIDE LONG TOOL LIFE • Easier tool operation due to unique handle design, and anti-slip grips. • Grips and handle knobs improve operation N-21 by preventing slipping. • Butting jaws assure proper crimps. • Wear indicator allows instant inspection of calibration. • Full cycle ratchet assures complete consistent crimp. • High grade hardware increases tool life and durability. • Allows use of complete line of BURNDY® W-VT, W-RT and X-RT series dies. • Color Coded dies simplify selection of correct connector and die combinations. • Die index embossment on crimp provides easy inspection and quality assurance. • 99,000 crimps without needing adjustment. • 5-year limited warranty. Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Crimpers—Mechanical and Ratchet MD6/MD7 TOOLING ACCESSORIES Dies for Special Applications (See present installation tool index in reference section for complete W-Die listing.) Cat. No. CASEWDIES Compact Die Case Compact die case for (12) “W” or “X” die sets. Dies purchased separately. W-BG The W-BG die is a double groove die set requiring only one (1) crimp per end on service entrance sleeves and only 1/2 the number of crimps on other 5/8 sleeves. W-28K The W-28K cutter die permits use of MD6/MD7 type tools as a cable cutter. Conductor range: 4-4/0 ACSR, Aluminum or Copper. Protective Jaw Covers Non-Bowing Dies Cat. Nos. W-687 and W-702 The Non-Bowing die sets install one-piece, full-tension UNISPLICE™ sleeves on ACSR conductors without bowing. UNISPLICE™ ONE-PIECE SLEEVES: W-687 Installs: #4 ACSR 6/1, 7/1-YDS4RL and YDS4RLY #2 ACSR 6/1-YDS2RL and YDS2RLY W-702 Installs: #2 ACSR 7/1-YDSO21RL and YDS021RLY 1/0 ACSR-YDS25RL and YDS25RLY N-22 Cat. No. MD6-CP1 The laminated vinyl covers, are provided for the MD6/MD7 HYTOOL™ to avoid damage. Compact in size, the covers snap easily into place over the jaw edges without obstructing vision. The MD6-CP1 fits all MD6/MD7 tool variations except the Snub-Nose MD6-6/MD7-6 type design. Supplied as a set. Cat. No. PT6744 The semi-rigid Neoprene cover, a nonconductive material, is provided for the MD66 “Snub-Nose” HYTOOL™ to avoid damage. Fits all MD6-6 Snub-Nose variations. PT4931-1 Die Button Repair Kit Cat. No. PT4925 Canvas Bag The PT4925 is a sturdy canvas bag for protecting the MD6/MD7 tools with or without rubber covers plus up to (9) die sets. Dies purchased separately. Cat. No. WDIETREE W Die Holder This innovative W-Die Holder replaces the standard metal carrying case designed for BURNDY® W-Dies. Its straight forward design allows for easy insertion of the WDies onto the holder, providing greater flexibility and secure storage. Cat. No. PT4952-1 Steel Carrying Case The PT4952-1 steel carrying case provides storage and protection for the MD6 tools with or without rubber covers plus up to (18) die sets. Tool and die sets not included. Fits MD6, MD6-6, MD6-8, MD6-14, MD6-37, MD6-38, MD7 and MD7-6. Cat. No. PT6733 Hot-Line Tool Carrying Bag The PT6733 is a heavy-duty, adjustable canvas bag for the storage and protection of Hot-Line Tools. The bag accommodates 48, 60 and 72 variations of the MD6 and Y35 Hot-Line Tools. Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Mechanical and Ratchet MD6R SPECIFICATIONS Output force: Handle input force: Number of strokes: Weight: Length: HYTOOL™ Full-Cycle Ratchet Tool Installs full range of connectors (Taps, Splices, Terminals): #6 through 4/0 AWG. FOR USE ON Applications: Overhead and underground –– full-tension and non-tension. Use MD6-6R2 for code cable terminals and splices through 500 kcmil copper. The MD6R full-cycle ratchet tool installs all the same connectors using the same “W”type dies that the MD6 tool installs plus the addition of code cable connectors through 500 kcmil copper. A maximum handle force of 40 lbs. plus short handle opening and angled head combine to provide an ideal tool for difficult overhead and tight underground applications. 5-year limited warranty. 12,000 lbs. 40 lbs. 5 10 lbs. 24 BENEFITS • Precise crimping everytime is provided with the ratchet mechanism and automatic release only after five (5) handle strokes. • Easy tool operation is provided with 40 lbs. maximum handle force reducing possible back strain. • Convenient operator usage for difficult to reach overhead and tight underground trench applications is provided with the angled head, short handle stroke and minimal handle force requirements. • Easy handling and insertion is provided with spring loaded handles. • The D3 groove accommodates the complete line of “W” die inserts. • 5-year limited warranty • Copper, Aluminum, ACSR, Copperweld, Alumoweld, Steel, 6201, 5005, Compressed and compact conductors. • Copper Taps: #10 sol.- 2/0 str. • Aluminum, ACSR Taps: #14 sol.4/0 ACSR. • Stirrups: #6 ACSR- 4/0 ACSR. • Overhead Full Tension Deadends, Full Tension Splices, Non Tension Splices, and Terminals Conductor Range: #10 str.-4/0 ACSR. • Code conductor connectors: #6-500 kcmil. Copper. Features 12,000 LBS. CRIMP FORCE STANDARD MD6 JAW VARATIONS HEAVY GAUGE ABS PLASTIC PROTECTS RATCHET MECHANISM MD6R Variations: Cat. No. MD6R MD6-6R MD6-6R-2 MD6-8R Permanent Die Grooves BG (5/8) and D3 D3 Snub-Nose D3 Modified for copper color coded dies #8 through 500 kcmil. O and D3 Accessories: Cat. No. PT4925 The PT4925 is a heavy-duty canvas carrying bag for the storage and protection of the MD6...R tools. Pockets for dies are included. Cat. No. PT17188 ABS Cover Kit The PT17188 is the heavy-duty ABS plastic cover kit including (3) piece ABS cover, label and hardware. 45° ANGLED HEAD FIVE (5) STROKES REQUIRED FOR COMPLETED CRIMP AND AUTOMATIC RELEASE 40 LB. MAX HANDLE FORCE REQUIRED SPRING LOADED STRAIGHT HICKORY HANDLES FULL CYCLE RATCHET MECHANISM PLASTIC COMFORT GRIPS 60° HANDLE OPENING Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 N-23 BURNDY® Tooling Crimpers—Mechanical and Ratchet MD6 HOTSTICK TOOLS SPECIFICATIONS The MD6 Type Hotstick tools incorporate either a pantograph toggle action handle or straight handles. They use standard MD6 Type jaws so that they will do everything the standard MD6 will do only they can be used for energized installations. The fiberglass handles are rated at 100 kV/ft for 5 minutes. 5-year limited warranty. Cat. No. Handle Length Weight/Lbs. MD6HS60 MD6HS72 MD6-6HS60 MD6-6HS72 MD6-8HS60 MD6-8HS72 60 72 60 72 60 72 15.5 16.5 15.5 16.5 15.5 16.5 MD6-AH48 MD6-8AH48 48 48 13.75 13.75 FOR USE ON BENEFITS • The MD6-HS type Hot-Line Tool incorporates a pantograph, toggle-action design to install connectors with the same handle force as the standard MD6-type tooling. • All fiberglass handles rated at 100 kV per foot for five minutes. • Angled head and lightweight makes connector installation easier. • Supplied with MD6, MD6-6, and MD6-8 jaw variations. • The MD6-AH type Hot-Line Tool incorporates an angled head to make hard to reach hot-line connections easier. • Straight 48” fiberglass handles rated at 100 kV per foot for five minutes. • Supplied in MD6, MD6-6 and MD6-8 jaw variations. • 5-year limited warranty. • Copper, Aluminum, ACSR, Copperweld, Alumoweld, Steel, 6201, 5005. Compressed and compact conductors. • Copper Taps: #10 sol.-2/0 str. • Aluminum, ACSR Taps: #14 sol.4/0 ACSR. • Stirrups: #6 ACSR-4/0 ACSR. • Overhead Full Tension Deadends, Full Tension Splices, Non Tension Splices, and Terminals Conductor Range: #10 str.- 4/0 ACSR. • Code conductor connectors: #6 - 4/0 str. Copper and Aluminum. Features N-24 TOGGLE ACTION HANDLE ANGLED HEAD FIBERGLASS HANDLES STD MD6 JAWS Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Mechanical and Ratchet RK147-2 CONSTRUCTION/ MAINTENANCE WIRE STRIPPERS These two lightweight strippers feature precision ground blades that give a precise and rapid strip for small wire applications. The RK190-2 has presize stripping grooves for #10-#20 AWG solid and a copper wire cutting blade. The RK147-2 is an adjustable stripper cutter with a simple cam screw adjustment for multi-varied wire sizes and insulation thickness up to #12 AWG solid or stranded wire. Both tools are part of BURNDY’s convenience package program and are shipped on merchandising rack cards. RK147-2 Wire Stripping Range: No minimum, up to #12 AWG Overall Length: 5.31 Weight: .18 lbs. WIREMIKE BENEFITS: RK194-2 The wire mike is a useful instrument designed for measuring ACSR, stranded and solid conductors, I.P.S. tubing, rigid and thinwall conduit, plus inside and outside dimensions of tubing and pipe sizes. A ruler is also included. FOR USE ON: • ACSR: #6 - 336.4 (26/7) str. • Stranded: #18 str. - 2,000 kcmil • Solid: #20 sol. - 4/0 sol. • IPS Tubing (Cu/Al) & Rigid conduit: 1/4 - 2-1/2 • Tubing sizes: 3-11/8 inside max. 2-15/16 outside max. • Thinwall conduit: 3/8 - 2-1/2 • Provides quick and easy identification of commonly used conductors (ACSR, stranded and solid AWG). • Provides quick and easy identification of IPS tubing and rigid conduit. • Provides quick and easy identification of thinwall conduit. • Measures I.D. and O.D. of tubing. • Provides easy conversion of information. • Strong, durable, long lasting, high quality stainless steel wire mike. • Convenient size makes it easy to carry. N-25 • Available with your company name and logo. Customer must supply camera ready artwork. Contact BURNDY® for details. Minimum order required. Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Crimpers—Self-Contained Hydraulic Y500CT-HS SPECIFICATIONS Output Force: Tool Weight: Total Strokes: Height: Length: L'IL CRIMP™ 6 Ton Hydraulic Crimp Tool The BURNDY® Y500CT-HS HYPRESS™ connector installation tool provides 6 U.S. Short tons of force in a compact and easy to use, hand-held hydraulic tool. The Y500CT-HS incorporates a specialized latch style head with a generous working stroke for a wide variety of crimping applications. The specialized head allows interference-free closures on tap connectors up to the BURNDY® YHD400 size. The head is fitted onto a lightweight tool body with handles that are ergonomically designed to provide slip-free grip and easier crimping. The tool features a patented high speed ram advance mechanism that minimizes crimp cycle time along with an ergonomic trigger drain mechanism that allows the ram to return to the preset position. The tool accommodates all BURNDY® “X”, “W”, and “W-VT” style dies that seat in the permanent “D3” crimping groove. Installation applications include #6 AWG to 600 kcmil copper lugs and splices, #6 AWG to 350 AWG aluminum lugs and splices, and up to 4/0 aluminum tap connections. The permanent “D3” groove and 180 degree rotatable head are standard on the Y500CT-HS. Each Y500CT-HS HYPRESS™ tool uses BURNDY® dies and off-the-shelf connectors that are available worldwide. Your Y500CTHS HYPRESS™ comes equipped with a durable metal carry case to hold the tool and a multitude of die sets. 6 tons (5.4 metric tons) 7.8 lbs. (3.5 kg) 7 (w/o connector) 6.0 (152 mm) 17.6 (447 mm) FOR USE ON Features and Benefits • Lightweight latch head design. 〫 Provides enhanced clearance for tap connectors. • 180° head rotation. 〫 Versatile tool head allowing user crimp access into tight spaces. • Ergonomic handle design. 〫 Easier operation, helping reduce fatigue. • Audible pressure “pop-off” valve. 〫 Indicates properly completed crimp. • Permanent “D3” crimp groove accepts all BURNDY® “W” and “X” dies. 〫 Standard die design with proven performance. • Durable metal carrying case. 〫 Provides superior protection and stores all accessories. • High speed ram advance. 〫 Provides faster crimps. • Handle trigger drain. 〫 Convenient ram retraction. • 5-year limited warranty. 〫 Customer satisfaction and technical support. • Copper, Aluminum, ASCR, Steel, Copperweld, Alumoweld, 6201, 5005, Compressed, Compact, Stranded & Solid conductors • Installs splices, taps, or terminations: #8 - 600 kcmil Copper Str. #8 - 350 kcmil Flex #8 - 350 AWG Aluminum RANGE TAKING DIES WDC4500: #4-500 Cu Str. #2-4/0 Cu Flex UL and CSA for use on YA and YS series. Also for use on YAV and YSV series. WDA8300: #8-300 Al #6-400 Cu Str. #2-4/0 Cu Flex UL and CSA for use on YA, YS, YA-A, and YS-A series. Also for use on YAV and YSV series. N-26 Features ERGONOMIC HANDLE DESIGN SPRING LOADED DIE RETAINING PINS LATCH HEAD RELEASE 6.0 [152] FUNCTIONAL D3 DIE GROOVE 180° ROTATABLE HEAD SPECIALIZED LATCH DESIGN 17.6 [447] Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Self-Contained Hydraulic Y35 SERIES ACCESSORIES Cat. No. PT29291 Die Case Steel case designed for storage and protecton of “U” dies used with the Y35 and other BURNDY® tools. Holds 15 die sets. Length 9 1/2, width 6, height 1-1/2. Dies sold separately. Cat. No. HH5-RL48 PT 29279-2 Force Test Gauge The PT 29279-2 Force Test Gauge is designed to provide an accurate visual reading of the output force produced by the hand-hydraulic Y35, Y35-2, Y39 and Y750 HYPRESS™ tools. It is not recommended for any remote powered HYPRESS™ heads such as the Y35BH. The PT 29279-2 Force Test Gauge is factory calibrated and inspected to very stringent tolerances providing the customer accuracy and an excellent means for quality assurance control. Supplied with padded storage case. Hot-Line Handle Assembly The HH5-RL48 is a 48” long fiberglass handle assembly that easily attaches to a standard Y35 HYPRESS™ tool. Rotation of the handles controls the rapid ram advance and release mechanisms. The handles are rated at 100KV per foot for five minutes. The Catalog Number does not include the Y35. For factory assembled unit order Catalog Number Y35-16. Y34A Indentor Adaptor: To use Y34A indentors in a Y35, Y39, or Y750 tool. Cat. No. Y35P3 Seal Repair Kit: Cat. No. Y35/Y39 REP KIT A Steel Carrying Case Cat. No. PT2972 for Y35 Cat. No. PT29360 for Y35-2 BENEFITS • Easy to read N-28 • Provides means for quality assurance control. • Blank (test) “U” dies are provided for testing procedure. • Tool output force is applied to load cell for visual read out of the resulting force on the dial. • The blank (test) “U” set is included with the Force Test Gauge. • An easy to read operating and maintenance manual is included. Cat. No. PT6733 Hot-Line Tool (Heavy-Duty) Carrying Bag The PT6733 is a heavy-duty, adjustable canvas bag for the storage and protection of hot-line tools. The bag accommodates 48 through 72 variations of the Y35 and MD6 hot-line tools. Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Self-Contained Hydraulic Y750HSXT AND Y750CHSXT RUBBER COVERED HEAD SPECIFICATIONS Force developed: Weight: Length: Height: Width: Jaw opening: 750 REVOLVER HYPRESS™ Hydraulic Hand Operated Tool— 12 Ton Crimp Force FOR USE ON Conductor Range: #14 - 750 kcmil Cu/Al #4 - 556.5 kcmil ACSR The BURNDY® Y750HSXT Series HYPRESS™ is a wide mouth (1.65) hand operated hydraulic 12 ton crimping tool for use on virtually all compression applications. The C-shaped head rotates 355° relative to the handle and is mated to a patented rapid advance pump. The Y750HSXT provides easy tapping, splicing, and terminating of overhead lines, the full line of HYGROUND® compression grounding connectors, NEC cable connections, and N30 - N650 Navy cable connections. The Y750HSXT accepts all BURNDY® “U” dies for use on conductor ranges of #14 - 750 kcmil AL/CU and #4 - 556.5 kcmil ACSR conductors. The Y750CHSXT HYPRESS™ has a rubbercovered head and handles for tool impact protection. Each Y750HSXT uses standard BURNDY® dies and off-the-shelf connectors available world-wide. Supplied with a durable high impact formed carrying case to hold the tool, N-30 and die compartment to hold “U” die sets. (Dies sold separately.) All BURNDY® Y750HSXT series tools are provided with a 5-year limited warranty. BENEFITS • Covers a wide range of applications with a lightweight, self-contained system and provides easy tool removal from continuous conductors with its C-shaped head. • Easy tool positioning with its 355° head rotation. • Patented rapid advance pump for faster crimps. • Exposed positive die lock buttons for easy die change out and die retention. • Handle trigger drain for convenient ram retraction. • Quality assurance is provided with an audible “Pop-Off” pressure relief valve. • Comfort grip handles help ease operator fatigue with continuous use. • Long life expectancy from the company that provided the industry with the first self-contained hydraulic tool in 1934. • Rubber covered head and handles on Y750CHSXT for tool impact protection. • Supplied with high impact plastic carrying case. • 5-year limited warranty. Ergonomic Handle Design Comfort Grip Handles Handle Trigger Drain 12 tons 14.5 lbs. (6.6 kg) 23.96 (608 mm) 2.86 (78 mm) 8.71 (222 mm) 1.65 (42 mm) • Tension Sleeves Copper Aluminum ACSR #8 sol. - 500 kcmil #8 sol. - 556.5 kcmil #4 - 556.5 kcmil • Taps Copper Aluminum #14 sol. - 500 kcmil #8 - 500 kcmil • Aerial Cable Copper #6 - 500 kcmil • Terminals & Splices Aluminum #8 - 750 kcmil Copper #8 - 750 kcmil ACSR #4 - 556 kcmil • HYGROUND® (Compression Grounding) Copper #8 - 500 kcmil (cable/ground rod) Ground Rods 1/2 - 1 Diameter ACCESSORIES: Cat. No. Y750HSCASE Description Plastic Carrying Case for Y750HSXT or Y750CHSXT. PT29279-2 Force test gauge for accurate visual reading of output force. PT29291 Die Case Steel case for storage and protection of “U” dies. WIREMIKE Provides quick and easy identification of commonly used conductors. FEATURES 355° Head Rotation Both Die Release Buttons Exposed Audible “Pop-Off” Pressure Relief Valve Large 1.65 Jaw Opening Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Self-Contained Hydraulic Y644HSXT DIELESS HYPRESS™ SPECIFICATIONS Output Force: Weight: Length: Height: Width: THE “1” CRIMP RANGE TAKING TOOL Hydraulic Hand Operated Tool— 11 Ton Crimp Force FOR USE ON #6 - 1000 kcmil Copper HYLUG™ Terminals and HYLINK™ Splices AWG/kcmil Size Range Copper #6 - 1000 kcmil #6 - 750 kcmil Aluminum HYLUG™ Terminals and HYLINK™ Splices The Y644HSXT dieless HYPRESS™ is a hand operated 11 ton hydraulic crimping tool. Only 1 crimp is required for each wire termination for both long and standard length barrels on HYLUG™ terminals and HYLINK™ splices. The Y644HSXT has a latch style head which provides easy tool removal from continuous conductor runs. The head rotates 355° relative to the handles and is mated to a patented rapid advance pump. The Y644HSXT weighs only 15 pounds and delivers 11 tons of crimping force. The result is easy terminating and splicing using BURNDY® HYLUG™ and HYLINK™ terminals and splices. Y644HSXT Dieless HYPRESS™ Range Taking Capabilities. The following size HYDENT™ lugs and two way splices, when crimped with the Y644HSXT Dieless HYPRESS™ Tool, produce the following UL Listed range taking capabilities. BENEFITS • Dieless system, eliminates the need to purchase and maintain dies. • Patented rapid advance pump for faster crimps. • Pressure relief “Pop-Off” valve provides audible indication that crimp is complete. • Handle trigger drain for convenient ram retraction. • 355° head rotation for versatile tool head positioning in tight areas. • Easy inspection and positive identification is provided with the BURNDY® “ ”. • Comfort grip handles help ease fatigue with continuous use. • Supplied with high impact plastic carrying case. • 5-year limited warranty. 11 tons (22,000 lbs.) 15 lbs. (5.6 kg) 23.20 (589 mm) 3.00 (76 mm) 7.04 (179 mm) Connector Type Terminals YA-L, YA-2LN, YA, YA-FXB YA-2N, YA-L-2TC, YA-L-FX YAB-4N, YA-L-TC, YA-2L, YA-4N, YEV-P-FX, YE-P, YE-P-FX Splices YS-L, YS, YS-T Aluminum Terminals #6 - 750 kcmil YA-A, YA-A-TN Splices YS-A Aluminum HYPLUG™ #6 - 750 kcmil AYP, AYPO ACCESSORIES Cat. No. Description WIREMIKE Provides quick and easy identification of commonly used conductors. Y644HSCASE Plastic carrying case. N-31 Aluminum Connectors Copper Connectors Standard Expanded Standard Expanded Wire Size Wire Range Wire Size Wire Range #6 AWG #6 AWG #6 AWG #6 AWG #5 AWG #5-#6 AWG #5 AWG #5-#6 AWG #4 AWG #4-#6 AWG #4 AWG #4-#6 AWG #3 AWG #3-#6 AWG #3 AWG #3-#6 AWG #2 AWG #2-#6 AWG #2 AWG #2-#6 AWG #1 AWG #1-#2 AWG #1 AWG #1-#6 AWG 1/0 AWG 1/0-#1 AWG 1/0 AWG 1/0-#6 AWG 2/0 AWG 2/0-#1 AWG 2/0 AWG 2/0-#4 AWG 3/0 AWG 3/0-#1 AWG 3.0 AWG 3/0-#2 AWG 4/0 AWG 4/0-#1 AWG 4/0 AWG 4/0-#1 AWG 250 kcmil 250-1/0 AWG 250 kcmil 250-1/0 300 kcmil 300-2/0 AWG 300 kcmil 300-2/0 350 kcmil 350-3/0 AWG 350 kcmil 350-3/0 400 kcmil 400-4/0 AWG 400 kcmil 400-4/0 500 kcmil 500-4/0 AWG 500 kcmil 500-4/0 600 kcmil 600-250 kcmil 600 kcmil 600-250 750 kcmil 750-500 kcmil 750 kcmil 750-500 800 kcmil 800-500 1000 kcmil 1000-750 FEATURES Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Crimpers—Self-Contained Hydraulic 4-POINT® Y81KFT SPECIFICATIONS Output Force: 6 tons (12,000 lbs) (5450 kg) Weight: 12 lbs. (5.45 kg) Length: 25.6 in. (650 mm) Height: 7.7 in. (196 mm) Width: 2.5 in. (64 mm) DIELESS HYPRESS™ Hydraulic Hand Operated Crimping Tool #8 – 1000 kcmil Copper HYLUG™ Terminals and HYLINK™ Splices FOR USE ON #8 – 750 kcmil Aluminum HYLUG™ Terminals and HYLINK™ Splices • Copper, Aluminum, Compressed, Compact, Stranded, Solid and Flex Conductors. The Y81KFT 4-POINT® dieless HYPRESS™ is a hand operated 6 ton hydraulic crimping tool for use on a wide variety of terminal and splice compression applications. The Y81KFT incorporates a dieless latch style head that provides easy tool removal from continuous conductor runs and eliminates the need to purchase and maintain dies. The head rotates 360º relative to the handles and is mated to a patented rapid advance pump. The Y81KFT weighs only 12 pounds and delivers 6 tons of crimping force. The result is easy termination and splicing using BURNDY® HYLUG™ and HYLINK™ terminals and splices. The Y81KFT is supplied with a molded high impact plastic case and comes complete with a 5-year limited warranty. Y81KFT dieless HYPRESS™ Range Taking Capabilities: The Y81KFT provides range taking capabilities that is UL Listed and CSA Certified for Copper (Code, Compact and Flex) and Aluminum (Code and Compact) conductors when used in conjunction with BURNDY® HYLUG™ terminals and HYLINK™ splices. See chart for connector, conductor and range taking combinations on N-32 pages C-7 and C-8. • Installs Splices, Taps and Terminations: #8 - 1000 kcmil Copper (YA, YA-L, YS, YS-L, YS-T, Y-R ) #8 - 777.7 (750 Nominal Flex Wire Size) kcmil Flex (YA-FX, YAV, YA-L-FX, YS, YSV-FXB) #8 - 750 kcmil Aluminum (YA-A, YS-A) #8 - 750 kcmil Aluminium Pin Adapters (AYP, AYPO) Features and Benefits • Dieless installation system. 〫 Eliminates the need to purchase and maintain dies. • UL Listed and CSA Certified with Range Taking Capabilities 〫 Provides the installer with a UL Listed and CSA Certified crimps with Range Taking Capabilities when used in conjunction with BURNDY® HYLUG™ Terminals and HYLINK™ Splices • Flip top head design. 〫 For easy loading and removal of installed terminals and splices, saving time. HANDLE TRIGGER DRAIN ERGONOMIC HANDLE DESIGN COMFORT GRIP HANDLES • Audible pressure “pop-off” valve and die embossment providing 360º inspectability. 〫 Assures proper crimps with both audible and visual indicators for the installer. • Handle Trigger release. 〫 Convenient ram release located in the handle. • Advanced high speed pump design. 〫 Provides fast crimps, longer life, efficiency, and reliability. • 360 Degree head rotation. 〫 Versatile tool head positioning lets the user get into tight areas easier. • Durable high impact formed carrying case. 〫 Provides tool protection and stores all accessories. • 5-year limited warranty. 〫 Customer satisfaction and support. LOCKING LATCH PIN DIELESS SYSTEM AUDIBLE “POP-OFF” PRESSURE RELIEF VALVE 360° HEAD ROTATION PIVOTING NEST DIE Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Self-Contained Hydraulic 4-POINT® Y4PC834 SPECIFICATIONS Output Force: 6 Tons (5.4 Metric Tons) Weight: 11.85 lbs (5.38 kg) Length: 25.6 in (651 mm) Height: 7.7 in (196 mm) Width: 2.5 in (64mm) DIELESS HYPRESS™ Hydraulic Hand Operated Crimping Tool The 4-POINT® C-shaped head dieless HYPRESS™ is a hand operated 6 ton hydraulic crimping tool for use on a wide variety of tap, terminate, and splice compression applications. The dieless capability of this tool eliminates the need to purchase or maintain additional dies. The Y4PC834 incorporates a C-shaped head design making it ideal for crimping in tight areas and is easily removed from continuous conductor runs. The head rotates 360º and is mated to a patented rapid advance pump. The Y4PC834 weighs only 12 pounds and delivers 6 tons of crimping force. The result allows for easy tap, termination and splicing of compression connectors. The Y4PC834 is supplied with a molded high impact carry case and comes with a 5-year limited warranty. The Y4PC834 provides range taking capabilities that are UL Listed and CSA Certified for Copper (Code, Compact and Flex) and Aluminum (Code and Compact) conductors when used in conjunction with BURNDY® HYLUG™ terminals and HYLINK™ splices as listed on pages C-7 and C-8 in the Master Catalog. FOR USE ON Copper, Aluminum, Compressed, Compact, Stranded, Solid and Flex Conductors Installs Splices, Taps and Terminations Features and Benefits • Dieless installation system 〫 Eliminates the need to purchase and maintain dies. • UL Listed and CSA Certified with range taking capabilities 〫 Provides the installer with UL Listed and CSA Certified crimps when used in conjunction with BURNDY® HYLUG™ and HYLINK™ compression connectors. • C-shaped head design 〫 For easily removing tool from continuous run conductors – simply slide the opening of the head off the conductor. Also ideal for use in tight or constraint spaces. • Audible pressure “pop-off” valve and die embossment providing 360° inspectability. 〫 Assures proper cimps with both audible and visual indicators for the installer. #8 – 1000 kcmil Copper (YA, YA-L) #8 – 500 kcmil Copper (YS, YS-T, YS-L, Y-R) #8 – 777 (750 Nominal Flex Wire Size) kcmil Flex ((YA-FX, YAV, YA-L-FX) #8 – 535 (500 kcmil nominal flex wire size) kcmil flex (YS, YS-LB, YSV-FXB) #8 – 750 kcmil Aluminum (YA-A) #8 – 350 kcmil Aluminum (YS-A) #8 – 750 kcmil Aluminum Pin Adaptors (AYP, AYPO) • Handle Trigger release 〫 Convenient ram release located in the handle. • Advanced high speed pump design 〫 Provides fast crimps, longer life, efficiency, and reliability. • 360° head rotation 〫 Versatile tool head positioning lets the user get into tight areas easier. • Durable high impact formed carrying case 〫 Provides tool protection and stores all accessories. • 5-year limited warranty 〫 Customer satisfaction and support. N-33 HANDLE TRIGGER DRAIN ERGONOMIC HANDLE DESIGN COMFORT GRIP HANDLES C-SHAPED HEAD AUDIBLE “POP-OFF” PRESSURE RELIEF VALVE 360º HEAD ROTATION Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Crimpers—Battery Actuated PATRIOT® HIGH PERFORMANCE PAT750XT-18V SPECIFICATIONS Output force: 12 tons (10.9 metric tons) Tool Weight: 16.5 lbs (7.5 kg) With Battery Length: 15.75 (40 cm) Width: 3.5 (8.89 cm) Height: 13.5 (34.29 cm) Operating Voltage: 18 V-DC Recharge Time: < 45 minutes Battery Actuated Tool Hydraulic Self-Contained 12 Ton Crimping Tool The BURNDY® PATRIOT® High Performance PAT750XT-18V tool is 25% faster than previous models. In addition to faster crimp cycles, the High Performance PAT750XT-18V has newly designed electronics that are field proven for ultimate reliability and proven to handle the harshest work environments. The High Performance PAT750XT-18V incorporates the latest engineering technology with a refined hydraulic system for ultra performance, speed and reliability. All PATRIOT® tools feature the BURNDY INFINITY DRIVE® transmission which has a lifetime warranty. The High Performance PAT750XT-18V features BURNDY’s Y750 tool head, capable of using all “U” style dies, and incorporates a bearing and alignment guide for use on HYGROUND® and other asymmetrical connectors. Features reliable head rotation design for operation in virtually any position. All PATRIOT® battery actuated hydraulic tools provide a consistent, reliable connection every time. Each PATRIOT® tool uses standard BURNDY® dies and off-the-shelf connectors available world-wide. Supplied with a durable high impact formed carrying case to hold the tool, battery charger, two batteries, N-34 tool retention lanyard, and die compartment to hold “U” die sets. (Dies sold separately.) All BURNDY® PATRIOT® 18V series tools are provided with a 5-year limited warranty. FOR USE ON Features and Benefits • Refined hydraulic system for ultra performance, speed and reliability. • Field proven electronics for ultimate reliability in the harshest environments. • True, one-handed operation for advance, retract, and hold. • 12 tons of output force for use on virtually all compression applications. • State of the art crimping head design, 360° head rotation lets user get into tight areas easier. • Allows use of standard BURNDY® dies already in use. • Ergonomically balanced tool design eases operation and helps lessen fatigue. • Durable high impact formed carrying case provides superior protection and stores all accessories. • PAT750CXT-18V — with rubber covered head is available. • 18 volt Ni-MH battery eliminates voltage depression (memory issues). • 5-year limited warranty on tool. • Lifetime warranty on INFINITY DRIVE®. • 1-year warranty on batteries and charger. Refined Hydraulic System for Ultra Performance, Speed and Reliability • Tension Sleeves Copper #8 sol. - 500 kcmil Aluminum #8 sol. - 587.2 kcmil ACSR #4 - 556.5 kcmil • Taps Copper #14 sol. - 500 kcmil Aluminum #8 - 500 kcmil • Aerial Cable Copper #6 - 500 kcmil • Terminals & Splices Aluminum #8 - 750 kcmil Copper #8 - 750 kcmil ACSR #4 - 556 kcmil • HYGROUND® Copper #8 - 500 kcmil (cable/ground rod) Ground Rods 1/2 - 1 Diameter ACCESSORIES Battery: Cat# BAT18V Hi-capacity (2.6 AH) Chargers: 120V-AC Cat# PATCHGR18V 12/24V-DC Cat# BCT/PATDCCHGR 240/250V-AC Cat# PATCHGR250V Lanyard: Cat# PT208620 Safety Lanyard Connection Large Jaw Opening to Accommodate Asymmetrical Connectors Rotational Head for Use with “U” Style Dies Ergonomically Balanced Tool Design Field Proven Electronics for Ultimate Reliability in the Harshest Work Environments 12 Ton Output Force Trigger Guard 18 Volt Ni-MH Battery Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Battery Actuated PATRIOT® PAT750K-18V SPECIFICATIONS Output Force: 12 tons (10.9 metric tons) Tool Weight: 18.4 lbs. (8.3 kg) with battery Length: 17.5 (44.45 cm) Width: 3.5 (8.89 cm) Height: 13.5 (34.29 cm) Operating Voltage: 18 V-DC Recharge Time: < 45 minutes BATTERY ACTUATED TOOL Hydraulic Self-Contained— 12 Ton The BURNDY® PATRIOT® tools can be operated with only one hand, making them the most ergonomic, one-handed battery powered crimping and cutting tools available in the world today. The PAT750K-18V incorporates the latest engineering technology with the patented high speed hydraulic pump. Our battery actuated hydraulic tool provides a consistent, reliable connection every time. The PAT750K-18V is capable of using KEARNEY™ WH1 and WH2 and BURNDY “U” style dies with the KUADP adapter. The PAT750K-18V head rotates 355° for operation in virtually any position. Each PATRIOT® tool uses standard BURNDY® dies and off-the-shelf connectors available world-wide. The PAT750K-18V is supplied with a durable high impact formed carrying case to hold the tool, battery charger, two batteries, tool retention lanyard, and die compartment to hold “U” die sets. (Dies sold separately.) All BURNDY® PATRIOT® 18V series tools are provided with a 5-year limited warranty. FOR USE ON • Tension Sleeves up to 477 ACSR • Taps through 500 kcmil • Terminals up to 1033 kcmil Features and Benefits • True, one-handed operation for advance, retract, and hold. • 12 ton output force. • State of the art crimping head design with 355° rotation. • Positive lock die buttons to secure dies or die adapter. • Allows use of standard BURNDY® “U” dies with KUADP adapter, and KEARNEY™ WH1 and WH2 dies. • Smoother, quieter, more efficient tool operation. • PAT750CK-18V with rubber covered head is available. • Ergonomically balanced tool design to help lessen operator fatigue. • Durable high impact formed carrying case. • 18 volt Ni-MH battery eliminates voltage depression (memory issues). • 5-year limited warranty on tool. • Lifetime warranty on INFINITY DRIVE®. • 1-year warranty on battery and charger. Safety Lanyard Connection ACCESSORIES “U” Die Adapter: KUADP Battery: BAT18V Hi-capacity (2.6 AH) Charger: 120V-AC 12/24V-DC 240/250V-AC PATCHGR18V BCT/PATDCCHGR PATCHGR250V Lanyard: PT208620 355° Head Rotation 1.5 Jaw Opening with KEARNEY™ Dies Installed Push Button Die Locks Lifetime Warranty on INFINITY DRIVE™ Ergonomically Balanced Tool Design 12 Ton Output Force Trigger Guard 18 Volt Ni-MH Battery Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 N-35 BURNDY® Tooling Crimpers—Battery Actuated PATRIOT® PAT644XT-18V SPECIFICATIONS Crimp Force: 11 Tons (10.9 metric tons) Tool Weight: 17 lbs (7.7 kg) Length: 14.9 (37.8 cm) Width: 3.7 (9.4 cm) Height: 14 (35.6 cm) Operating Voltage: 18 V-DC Recharge Time: < 45 mins. BATTERY ACTUATED TOOL Hydraulic Self-Contained— 11 Ton The BURNDY® PATRIOT® series of battery actuated tools can be operated with only one hand, which allows the other hand to be free to position the connector and conductor prior to crimping. The BURNDY® PATRIOT® PAT644XT-18V incorporates the latest engineering technology with patent pending pump, transmission and piston component designs. Our self-contained hydraulic tool provides a consistent, reliable connection every time. The PAT644XT-18V features BURNDY’s Y644 dieless latch head tool which eliminates the need to purchase and maintain dies. Features reliable head rotation design for operation in virtually any position. Each PATRIOT® uses standard BURNDY® off-the-shelf connectors available worldwide. Supplied with a durable high impact formed carrying case to hold the tool, battery charger, two batteries, and tool retention lanyard. All BURNDY® PATRIOT® 18V series tools are provided with a 5-year limited warranty. FEATURES BENEFITS • Dieless system. • True, one-handed operation for advance, retract, and hold. • 11-ton output force. • State of the art crimping head design, 360 head rotation. • Audible “pop-off” indicates properly completed crimps. • Ergonomically balanced tool design. • Durable High Impact Formed carrying case. • Ni-MH battery eliminates voltage depression (memory issues). • 5-year limited warranty on tool. 1-year warranty on batteries and charger. • Eliminates the need to purchase and maintain dies. • Easier tool operation. • Versatile tool head positioning lets user get into tight areas easier. • Less “down-time” due to high capacity, high voltage 18 volt battery. • Assures proper crimps with both audible and visual indicators, leaving no doubt for the tool user. • Ergonomically balanced tool eases operation and helps lessen fatigue. • Smoother, quieter, more efficient tool operation. • Durable high impact formed case provides superior protection and stores all accessories. FOR USE ON PAT644XT-18V Range Taking Capabilities: Please refer to the individual connector pages for detailed information on the PAT644XT-18V range taking capabilities. AWG/kcmil Wire Size Range Copper #6 - 1000 kcmil Connector Types Terminals YA-L, YA-2LN, YA, YA-2N, YA-L-2TC, YAB-4N, YA-L-TC, YA-2L, YA-4N Splices YS-L, YS, YS-T Aluminum #6 - 750 kcmil Terminals YA-A, YA-A-TN Splices YS-A Aluminum #6 - 750 kcmil HYPLUG™ AYP, AYPO Safety Lanyard Connection N-36 Locking Latch Pin 11 Ton Output Force Rotational Nest and Indentor Latch Head Eliminates the Need for Dies Audible “Pop Off" Valve ACCESSORIES • Battery: Cat# BAT18V Hi-capacity Ni-MH (2600 mA-hr) Ergonomically Balanced Tool Design Trigger Guard • Charger: 120V-AC 12/24V-DC 240/250V-AC • Lanyard: Cat# PATCHGR18V Cat# BCT/PATDCCHGR Cat# PATCHGR250V Cat# PT208620 Ni-MH 18 Volt Battery Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Battery Actuated PATRIOT® PAT46-18V SPECIFICATIONS Output Force: 15 tons (13.6 metric tons) Weight: 26.2 lbs. (11.88 kg) Length: 20.77 (52.76 cm) Height: 14.43 (36.65 cm) Width: 3.70 (9.40 cm) Operating Voltage: 18V-DC Battery Recharge Time: <45 minutes BATTERY ACTUATED TOOL Hydraulic Self-Contained 15-Ton Crimping Tool The BURNDY® PATRIOT® PAT46-18V incorporates the latest engineering technology with a patented high speed hydraulic pump. Our battery actuated hydraulic tool provides a consistent, reliable connection every time. The PAT46-18V features BURNDY’s Y46 tool head, capable of using all “P” and “U” style dies. Each PATRIOT® uses standard BURNDY® dies and off-the-shelf connectors available worldwide. Supplied with a durable high impact formed carrying case to hold the tool, battery charger, two batteries, tool retention lanyard, and die compartments to hold both “P” and “U” die sets (dies sold separately). All BURNDY® PATRIOT® PAT46 tools are provided with a 5-year limited warranty. PAT46C-18V — with rubber covered head is available. Safety Lanyard Connection FOR USE ON Connector Type Features and Benefits • BURNDY’s largest battery actuated crimp tool, providing 15-tons of output force with a 2 jaw opening. 〫 Allows users to install the largest variety of splices, taps and terminals with one tool. Also provides easy placement and removal from continuous conductor lengths. • State of the art C-Head crimp design with 355° head rotation. 〫 Versatile tool head positioning lets user get into tight areas easier. • Retractable assist handle under head of tool for better handling of tool. 〫 Allows for better balance of tool and retractable for getting head into tight areas. • Durable high impact formed carrying case. 〫 Provides superior protection and stores all accessories. • 18-volt Ni-MH battery eliminates voltage depression (memory issues). 〫 Less “down-time” due to high capacity, high voltage 18-volt battery • 5-year limited warranty on tool. 1-year warranty on battery and charger. Conductor Range Copper, #8 AWG str. 1500 kcmil Code Cable, Navy Cable, Flexible and Extra Flexible 1/2 - 1 Ground Rods Terminals, grounding: to 500 kcmil YGA, YGHA, YGF Terminals, uninsulated: #8 to 1500 kcmil: YA, YA-2N, YA-L, YA-LB, YA-TC, YA-2LN, YAB-4N YAV-L Box, YAV-L, YAV-RS Box, YAV-RS, YA-TC-FX Terminals, insulated: #8 to 2/0 YAEV-L Box, YAEV-L, YAEV-H, YAEV-RS, YAEV-RH Splices: #8 to 1500 kcmil YS, YS-T, YS-L, YS-LB, YST, YSP-T, YGS, YGHS Taps: YH, YCHC #14 to 1000 kcmil, YC-C to 4/0 AWG Taps, grounding: to 500 kcmil YGHC-C, YGHP-C, YGHR-C Aluminum #8 AWG 1250 kcmil Code Cables Terminals: YA-A, AYP, AYPO Splices: YS-A, YS-AT, YRB Taps: YFD, YFN, YFO, YFR ACSR See BURNDY® Overhead Transmission and Distribution Catalog Module Positive Push Button Die Lock ACCESSORIES • Cutter Die: Cat# P15K Die max. 1.2 dia. Large 2 Jaw Opening • “U” Die Adapter: Cat# PUADP-1 Forged Steel Head • Battery: Cat# BAT18V High Capacity Ni-MH (2.6 AH) • Chargers: 120V-AC 12/24V-DC 240/250V-AC 15 Ton Output Force Cat# PATCHGR18V Cat# BCT/PATDCCHGR Cat# PATCHGR250V Retractable Assist Handle Trigger Guard 18-Volt Ni-MH Battery Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 N-37 BURNDY® Tooling Crimpers—Battery Actuated 4-POINT® PATRIOT® PAT81KFT-18V SPECIFICATIONS Output Force: 6 tons (5.4 Metric Tons) Weight: 14 lbs. (6.35 kg) Length: 17.6 (447 mm) Height: 13.9 in (354 mm) Width: 3.7 in (94 mm) Operating Voltage: 18V-DC Battery Recharge Time: <45 Mins BATTERY ACTUATED TOOL Hydraulic Self-Contained Crimping Tool #8-1000 kcmil Copper HYLUG™ Terminals and HYLINK™ Splices FOR USE ON #8-750 kcmil Aluminum HYLUG™ Terminals and HYLINK™ Splices The BURNDY® PAT81KFT-18V is a battery powered crimping tool that provides a powerful 6 tons of crimping force. It is compact, fast, easy to use and incorporates the latest in battery tool technology. The ergonomic design allows for one hand operation so that the other is free to position the connectors and conductor prior to crimping. The PAT81KFT-18V features a dieless latch head design which eliminates the need to purchase and maintain dies. Featuring 360° head rotation, the PAT81KFT-18V is designed for easy operation in virtually any position. The PAT81KFT-18V is supplied with a high impact carrying case, battery charger, lanyard and two batteries. The PAT81KFT-18V comes complete with a 5-year limited warranty on the tool and 1 year limited warranty on the batteries. PAT81KFT-18V Dieless HYPRESS™ Range Taking Capabilities: The PAT81KFT-18V provides range taking capabilities that is UL and CSA listed for Copper (Code, Compact and Flex) and Aluminum (Code and Compact) conductors when used in conjunction with ® HYLUG™ terminals and N-38 BURNDY HYLINK™ splices. See chart for connector, conductor and range taking combinations. SAFETY LANYARD CONNECTION Features and Benefits • Dieless installation system. 〫 Eliminates the need to purchase and maintain dies. • UL Listed and CSA Certified with Range Taking Capabilities 〫 Provides the installer with UL Listed and CSA Certified crimps with Range Taking Capabilities when used in conjunction with BURNDY® HYLUG™ Terminals and HYLINK™ Splices • Audible pressure “pop-off” valve and die embossment providing 360º inspectability. 〫 Assures proper crimps with both audible and visual indicators for the installer. • Battery powered crimp technology. 〫 Easy Tool Operation and portability. • Advanced high speed pump design. 〫 Provides faster crimps, longer life, efficiency, and reliability. • Ergonomic design allows one hand operation for ram advance and ram retraction. 〫 User always has one hand free to manipulate connector and conductor. • 360 Degree head rotation. 〫 Versatile tool head positioning lets the user get into tight areas easier. • Installs Splices, Taps and Terminations: #8 - 1000 kcmil Copper (YA, YA-L, YS, YS-L, YS-T, Y-R ) #8 - 777.7 (750 Nominal Flex Wire Size) kcmil Flex (YA-FX, YAV, YA-L-FX, YS, YSV-FXB) #8 - 750 kcmil Aluminum (YA-A, YS-A) #8 - 750 kcmil Aluminium Pin Adapters (AYP, AYPO) ACCESSORIES • Battery: Cat# BAT18V Hi Capacity Ni-MH (2.6 AH) • Charger: 120V-AC 12/240V-DC Cat# PATCHGR18V Cat# BCT/PATDCCHGR • Lanyard Cat# PT208620 Features and Benefits (Continued) 360° HEAD ROTATION LOCKING LATCH PIN DIELESS SYSTEM PIVOTING NEST DIE ERGONOMICALLY BALANCED TOOL DESIGN • Copper, Aluminum, Compressed, Compact, Stranded, Solid and Flex Conductors. AUDIBLE “POPOFF” VALVE TRIGGER GUARD NI-MH 18-VOLT BATTERY • Ram holds position when trigger is released. 〫 Provides the ability to hold the connector between the indentors and check for alignment prior to crimping action. • Mechanical ram release. 〫 Reliable ram release (no battery consumption). • Uses 18 volt Ni-MH batteries. 〫 Eliminates voltage depression or ”memory”. • Audible pressure “pop-off” value. 〫 Indicates properly completed crimps. • Durable high impact formed carrying case. 〫 Provides tool protection and stores all accessories. • 5-year limited warranty on tool, 1-year on batteries and charger. 〫 Customer satisfaction and support. Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Battery Actuated 4-POINT® PATRIOT® PAT4PC834-18V SPECIFICATIONS Output Force: 6 Ton (5.4 Metric Tons) Weight: 13.85 lbs (6.28 kg) Length: 17.6 in (448 mm) Height: 13.9 in (354 mm) Width: 3.7 in (94 mm) BATTERY ACTUATED TOOL Hydraulic Self-Contained—6 Ton The BURNDY® PATRIOT® 4-POINT® C-shaped head dieless HYPRESS™ is a battery actuated 6 ton hydraulic crimping tool for use on a wide variety of tap, terminate, and splice compression applications. The dieless capability of this tool eliminates the need to purchase or maintain additional dies. It is compact, fast, easy to use and incorporates the latest in battery tool technology. The ergonomic design allows for one hand operation so that the other is free to position the connector and conductor prior to crimping. The PAT4PC834-18V incorporates a C-shaped head design making it ideal for crimping in tight areas and can be easily removed from continuous conductor runs. The head rotates 360º and is mated to a patented rapid advance pump. The PAT4PC834-18V weighs only 13.8 pounds and delivers 6 tons of crimping force. The result allows for easy tap, termination and splicing of compression connectors. The PAT4PC834-18V is supplied with a molded high impact carry case, battery charger, lanyard, and two batteries. The PAT4PC83418V comes with a 5-year limited warranty. The PAT4PC834-18V provides range taking capabilities that are UL and CSA Listed for Copper (Code, Compact and Flex) and Aluminum (Code and Compact) conductors when used in conjunction with BURNDY® HYLUG™ terminals and HYLINK™ splices as listed on page C-7 in the Master Catalog. FOR USE ON Copper, Aluminum, Compressed, Compact, Stranded, Solid and Flex Conductors Installs Splices, Taps and Terminations Features and Benefits • Dieless installation system 〫 Eliminates the need to purchase and maintain dies. • UL Listed and CSA Certified with range taking capabilities 〫 Provides the installer with a UL Listed and CSA Certified crimp when used in conjunction with BURNDY® HYLUG™ and HYLINK™ compression connectors. • C-shaped head Design 〫 For easily removing tool from continuous run conductors – simply slide the opening of the head off the conductor. Also ideal for use in tight or constrained spaces. • Audible pressure “pop-off” valve and die embossment providing 360° inspectability. 〫 Assures proper cimps with both audible and visual indicators for the installer. • Handle Trigger release 〫 Convenient ram release located in the handle. SAFETY LANYARD CONNECTION #8 - 1000 kcmil Copper (YA, YA-L) #8 - 500 kcmil Copper (YS, YS-T, YS-L, Y-R) #8 - 777 (750 Nominal Flex Wire Size) kcmil Flex (YA-FX, YAV, YA-L-FX) #8 - 535 (500 kcmil nominal flex wire size) kcmil flex (YS, YS-LB, YSV-FXB) #8 - 750 kcmil Aluminum (YA-A) #8 - 350 kcmil Aluminum (YS-A) #8 - 750 kcmil Aluminum Pin Adaptors (AYP, AYPO) Features and Benefits (Continued) • Advanced high speed pump design. 〫 Provides fast crimps, longer life, efficiency, and reliability. • 360° head rotation 〫 Versatile tool head positioning lets the user get into tight areas easier. • Durable high impact formed carrying case 〫 Provides tool protection and stores all accessories. • 5-year limited warranty 〫 Customer satisfaction and support. N-39 360º HEAD ROTATION C-SHAPED HEAD ERGONOMICALLY BALANCED TOOL DESIGN 6 TON OUTPUT FORCE AUDIBLE “POP-OFF” VALVE TRIGGER GUARD Ni-MH 18-VOLT BATTERY Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Crimpers—Battery Actuated PATRIOT® IN-LINE® PATMD6-14V SERIES SPECIFICATIONS Output force: 6 tons (5.4 metric tons) Tool Weight: 7.8 lbs (3.5 kg) With Battery Length: 20.91 (53.11cm) Width: 3.69 (9.37 cm) Height: 5.48 (13.91 cm) Operating Voltage: 14.4 V-DC Recharge Time: < 45 minutes BATTERY ACTUATED TOOL Hydraulic Self Contained—6 Ton The BURNDY® IN-LINE® tools are battery actuated and can be operated with one hand allowing for advance, retract and hold functions for easier operation. One hand operation allows the operator one free hand to position the connector and conductor while crimping. The PATRIOT® PATMD6-14V series of tools incorporate a high speed hydraulic pump generating 6 tons of crimping force. This design provides a consistent, reliable connection every time. The IN-LINE® tool features interchangeable MD6 series heads, capable of using “W” and “X” style dies in the permanent D3 groove. The PATMD6-K-14V accepts KEARNEY™ type “O” dies and BURNDY® “W” and “X” style dies with KWADP adapter. When ordering choose the tool that best suits your crimping needs. The IN-LINE® tools feature 350° rotatable heads for operation in virtually any position. Each PATRIOT® IN-LINE® tool uses standard BURNDY® dies and off-the-shelf connectors available world-wide. IN-LINE® tools are supplied with a durable high impact formed carrying case, battery charger, two batteries, and die compartment to hold dies. (Dies are sold separately.) All BURNDY® IN-LINE® tools are provided with a 3-year limited warranty. KEARNEY™ is a registered trademark of N-40 COOPER TECHNOLOGIES COMPANY. PATRIOT® IN-LINE® VARIATIONS Permanent “BG” (5/8) and “D3” grooves. PATMD6-8-14V Permanent “O” and “D3” grooves. PATMD6-6-14V “Snub-Nose” version with permanent “D3” groove. PATMD6-K-14V Accepts KEARNEY™ “O” type dies and BURNDY® “W” and “X” dies with KWADP adapter. FOR USE ON Features and Benefits • True, one-handed operation for advance, retract, and hold. • 6-ton output force for reliable compression connections. • Pressure “pop-off” valve indicates completion of crimp. • Interchangeable scissor action crimp jaws allow easier access to tight spaces. • Ram holds position when trigger is released to allow the operator to check alignment prior to crimping. • Allows the use of standard BURNDY® “W” and “X” dies already in use. • Large hand grip area allows easier operation with gloves. • Ergonomically balanced tool design helps lessen operator fatigue. • Durable high impact formed carrying case. • High capacity 2.6 AH batteries provide more crimps per charge. • 14.4 volt Ni-MH battery eliminates voltage depression (memory issues). • 3-year limited warranty on tool. • 1-year warranty on batteries and charger. • Copper, Aluminum, ACSR. Steel, Copperweld, Alumoweld, 6201, 5005, Compressed, and Compact conductors • Copper Taps: #10 solid - 2/0 stranded • Aluminum and ACSR Taps: #14 solid 4/0 ACSR • Stirrups: #6 - 4/0 ACSR • Overhead Full Tension Deadends, Full Tension Splices and Terminals #10 str. 4/0 ACSR • Installs splices, taps or terminations: #8 - 500 kcmil Copper Str. (YA, YA-L, YS, YS-L) #8 - 350 kcmil flex #8 - 350 kcmil Aluminum (YA-A, & YS-A) ACCESSORIES Battery: Cat# BAT14V (2.6 AH) Hi-capacity Ni-MH Chargers: 120V-AC Cat# PATCHGR18V 12/24V-DC Cat# BCT/PATDCCHGR 240/250V-AC Cat# PATCHGR250V Cutter Dies: Cat# W28K For cutting #4-4/0 Copper, Aluminum & ACSR Interchangeable Jaw Assemblies: “BG” and “D3” Grooves PATJAWSMD6 “O” and “D3” Grooves PATJAWSMD6-8 “D3” Only (“Snub-Nose”) PATJAWSMD6-6 KEARNEY Groove PATJAWSMD6K (“Snub-Nose”) Jaw Covers: PATMD6JC, PATMD66JC, PATMD6KJC PATMD6-14V Activation & Release Triggers 14.4 Volt Ni-MH Battery 350 Head Rotation Large Hand Grip Area Jaw Release Pin Interchangeable Jaws Spring Loaded Die Retainer Buttons Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Battery Actuated PATRIOT® PAT600-18V SPECIFICATIONS Crimp Force: 6 Tons (US) (5.4 metric tons) Tool Weight: 10.9 lbs. (4.9 kg) Length: 14.5 (36.8 cm) Width: 3.5 (8.9 cm) Height: 13.75 (34.9 cm) Operating Voltage: 18 V-DC Crimp Time: Approx. 3 seconds Recharge Time: < 45 mins. BATTERY ACTUATED TOOL Hydraulic Self-Contained—6 Ton The BURNDY® PAT600-18V battery powered crimping tool provides a powerful 6 tons of crimping force and completes a crimp in approximately 3 seconds. The PAT600-18V is compact, easy to use and incorporates the latest in battery tool technology. The PAT600-18V tool incorporates a specialized latch style head with enhanced working stroke and clearance capabilities. The specialized head allows interference-free closure on tap connections up to the BURNDY® YHD-400 size including 350 kcmil aluminum connectors. Die selection with this tool includes all BURNDY® “W” and “W-VT” style dies which seat in the permanent “D3” crimping groove. Installation applications include #8 AWG to 600 kcmil copper lugs and splices, #8 AWG to 350 kcmil aluminum lugs and splices (YA-A and YS-A), and up to 4/0 aluminum tap connections. The permanent “D3” groove and 180 degree rotatable head are standard on the PAT600-18V. Each PAT600-18V tool uses BURNDY® dies and off-the-shelf connectors available worldwide. The PAT600-18V comes equipped with a high impact formed carrying case to hold the tool, a battery charger and two batteries. The case houses up to 10 “W” dies (dies purchased separately). The PAT600-18V uses industry standard batteries and chargers. The PAT600-18V comes complete with a 5-year limited warranty and one year on batteries and charger. SAFETY LANYARD CONNECTION FOR USE ON Features and Benefits • Battery powered crimp technology. 〫 Easy tool operation and portability. • Advance design high speed pump completes crimp in approximately 3 seconds. 〫 Longer life, efficiency, and reliability. • Ergonomic design allows one hand operation for ram advance and ram retraction. 〫 User always has one hand free to manipulate connector and conductor. • Variable speed trigger. 〫 Provides flexibility in speed of ram advance. • Ram holds position when trigger is released. 〫 Provides ability to hold the connector between dies and check for proper alignment prior to crimping action. • Mechanical ram release. 〫 Reliable ram release (no battery power consumption). • Specialized latch head design. 〫 Provides enhanced clearance on tap connectors when compared with competitive designs. 180° HEAD ROTATION FUNCTIONAL D3 DIE GROOVE 6 TON OUTPUT FORCE SPRING LOADED DIE RETAINING PINS ERGONOMICALLY BALANCED TOOL DESIGN TRIGGER GUARD NI-MH 18 VOLT BATTERY • Copper, Aluminum, ACSR, Steel, Copperweld, Alumoweld, 6201, 5005, Compressed, Compact, Stranded & Solid • Installs splices, taps, or terminations: #8 - 600 kcmil Copper Str. (YA, YA-L,YS, YS-L) #8 - 350 kcmil Flex #8 - 350 kcmil Aluminum (YA-A & YS-A) ACCESSORIES • Lanyard: Cat# PT208620 • W Die Holder Cat# WDIETREE • Battery: Hi-capacity (2.6 AH) Cat# BAT18V • Charger: 120V-AC 12/24V-DC 240/250V-AC Cat# PATCHGR18V Cat# BCT/PATDCCHGR Cat# PATCHGR250V Features and Benefits (Continued) • 180 degree head rotation. N-41 〫 Versatile tool head positioning lets user get into tight areas easier. • Uses 18 volt Ni-MH batteries. 〫 Eliminates voltage depression or ”memory”. • Audible pressure “pop-off” valve. 〫 Indicates properly completed crimp. • Permanent D3 crimp groove accepts all “W-Dies”. 〫 Uses standard die design with proven performance. • PAT600C-18V with covered head is available. 〫 Covered head for impact protection. • Durable high impact formed carrying case. 〫 Provides tool protection and stores all accessories. • 5-year limited warranty on tool, 1-year on batteries and charger. 〫 Customer satisfaction and support. Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Crimpers—Remote Hydraulic Y34BH SPECIFICATIONS Operating pressure: 10,000 psi Jaw opening: 1-1/2 Max force generated: 9 Tons Head and body rubberized Accommodates “B” dies Head length: 11-1/2 Overall dimensions: 16-3/4 (incl. boot) Total weight: Approx. 8 lbs. HYPRESS™ Hydraulic Tool— Remote Operated 10,000 PSI 9 ton remote power operated hydraulic tool. The Y34BH HYPRESS™ tool is designed for remote hydraulic power operation. Its new 10,000 PSI operating pressure makes it easily adaptable to most remote power systems. Its small C-shaped head is light-weight, compact and with a relatively large jaw opening ideally suited for NETWORK UNDERGROUND systems. The tool comes standard with permanent molded head with 3/16” rubber and includes a separate molded rubber boot that covers the lower body and hydraulic coupler for tool impact protection. Together, with other BURNDY® hydraulic accessories, the Y34BH HYPRESS™ tool may be used on lines. The Y34BH-1 has a ten foot non-conductive 10,000 PSI hose attached at the factory. The Y34BH Series tool has a 5-year limited warranty. FOR USE ON • Copper: #4-500 kcmil str. Welding Cable: 350 kcmil N40 to N500 Navy Cable Flexible and Extra Flexible #4 to 4/0 Aircraft Cable HYLUG™: Terminals-Uninsulated HYLINK™: Splices and Tees-Uninsulated • HYCRAB™: BURNDY® Network Connector System. Copper: #4-500 kcmil str. Aluminum: #6-300 kcmil BENEFITS • Allows for easy placement and removal from continuous conductor lengths. • Long life. • Fast ram retraction. • Moldedrubber covering on head, body, and hose fittings. • Standard operating pressure. • Ease in handling. • Greater reliability. • Reduced tool life cycle cost. • 5-year limited warranty. N-44 Maximum Conductor Size Copper Aluminum Installation Nest Die Indentor B4CD B1CD B26D B26D B27D B29D B30D B31D B32D No die req’d. Y34PA Y34PA Y34PA Y34PR-5 Y34PR-5 Y34PR-5 Y34PR-5 Y34PR-5 Y34PR-5 Y34PR-11 Installation Nest Die Indentor Maximum Conductor Size Copper Aluminum B4CD B2CD B1CD B25D B26D B27D B28D B29D B30D B31D No die req’d. Y34PR Y34PR Y34PR Y34PR Y34PR Y34PR Y34PR Y34PR Y34PR Y34PR Y34PR #4 Str. #2 Str. #1 Str. 1/0 Str. 2/0 Str. 3/0 Str. 4/0 Str. 250 kcmil 300 kcmil 350 kcmil 500 kcmil #6 Str. #4 Str. #2 Str. #1 Str. 1/0 Str. 2/0 Str. 3/0 Str. 4/0 Str. 250 kcmil 300 kcmil FEATURES MOLDED RUBBER COVERING HEAVY DUTY RETURN SPRING OPERATES ON STANDARD 10,000 PSI PUMPS MOLDED RUBBER BOOT COMPACT “C” SHAPED FORGED HEAD ACCOMMODATES “B” DIES LIGHTWEIGHT DESIGN Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Remote Hydraulic Y29BH SPECIFICATIONS Operating Pressure: 6,000 psi Height: 3 Length: 10.75 (including coupler fitting) Head Width: 1.15 Jaw Opening: 1.2 Weight: 5 lbs. Output Force: 4.5 tons (9000 lbs) Crimp Type: Nest/Indentor HYPRESS™ Hydraulic Tool— Remote Operated 6,000 PSI 4.5 Ton remote power operated hydraulic tool. The Y29BH HYPRESS™ tool is designed for remote hydraulic power operation. Its small, “C” shaped head is lightweight, designed for use in confined areas, where visibility and space is limited. Accommodates D(series) nest dies and Y29-(series) indentor dies, for use with code or flex connector/conductor applications. Ideal for OEM applications. Dies sold separately. The Y29BH has a 5-year limited warranty. FOR USE ON BENEFITS • Easy placement/removal on continuous conductor lengths. • Lightweight, portable head design • Companion tool of Y29NC pneumatic HYPRESS™. • Installs a wide variety of lugs and splices • Ideal for AN, Flex and Code conductor terminations. • 5-year limited warranty. Uninsulated Connectors NEST DV8L-1 DV6L DV4L DV2L DV1L DV25L DV26L Copper #8 - 4/0 AWG, Code/Flex Nylon Insulated Lugs (Connectors meet MIL-T-7928 requirements) • YAEV-L, YAEV-H, YAEV-RS, YAEV-RH Non-Insulated Lugs (Connectors meet MIL-T-7928 requirements) • YAV-L, YAV-R, YAV-RS Non-Insulated Splices (Type YSV-L connectors UL Listed, CSA Certifed) • YSM, YSV-L (Consult “Section B” of Catalog for detailed connector descriptions) Maximum Conductor IND. SIZE Y29PL Y29PL Y29PL Y29PL Y29PL Y29PL Y29PL #8 AWG #6 AWG #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG Insulated Connectors NEST DEV8L DEV6L DEV4L DEV2L DEV1L DEV25L DEV26L IND Y29PLE-1 Y29PLE-1 Y29PLE-1 Y29PLE Y29PLE Y29PLE Y29PLE FEATURES NEST DIE LOCATION RAM FULLY EXTENDED OPERATING PRESSURE LABEL HYDRAULIC COUPLER INDENTOR DIE LOCATION ‘C’ SHAPED HEAD Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 N-45 BURNDY® Tooling Crimpers—Remote Hydraulic Y750BHXT AND Y750CBHXT RUBBER COVERED HEAD SPECIFICATIONS Operating pressure: Force developed: Jaw opening: Length: Weight: Head width: HYPRESS™ 12 Ton Remote Power Operated Hydraulic Tool FOR USE ON Conductor Range: #14 - 750 kcmil Al/Cu #4 - 556.5 kcmil ACSR 12 ton remote power operated hydraulic tool. The Y750BHXT HYPRESS™ incorporates a wide mouth (1.65”) C-shaped head for all compression applications. The hook style head provides for easy tapping, splicing, and terminating of overhead lines as well as the full range of HYGROUND® compression grounding system connectors, NEC cable connections and N30 - N650 Navy cable applications. All standard BURNDY® “U” dies fit the Y750BHXT and Y750CBHXT HYPRESS™. Dies and accessories sold separately. The Y750CBHXT has a permanently molded rubber covered head and includes a separate rubber molded boot that covers the lower body and hydraulic fitting for tool impact protection. 5-year limited warranty. N-46 Remote Head for Use With “U” Style Dies 10,000 psi 12 tons 1.65 (42 mm) 12.8 (325 mm) 10.3 lbs. (4.7 kg) 5.2 (132 mm) BENEFITS • Covers a wide range of applications and provides easy tool removal from continuous conductors with its C-shaped head (1.65 opening). • Easy die change out and retention with exposed positive die lock buttons. • Uses all standard BURNDY® U-dies. • Y750CBHXT provides molded rubber covering on head, body and hose fittings. • Hot stick adapter sold separately. • Infinitely rotatable head, so hydraulic couplers won’t easily loosen. • 5-year limited warranty. FEATURES • Tension Sleeves Copper Aluminum ACSR #8 sol - 500 kcmil #6 sol. - 556.5 kcmil #4 - 556.5 kcmil • Taps Copper Aluminum #14 solid - 500 kcmil #6 - 500 kcmil • Aerial Cable Copper #6 - 500 kcmil • Terminals and Splices Aluminum #8 - 750 kcmil Copper #8 - 750 kcmil ACSR #4 - 556 kcmil • HYGROUND® (Compression Grounding) Copper #6 - 500 kcmil (cable/ground rod) Ground Rods 1/2 - 1 Diameter ACCESSORIES: Cat. No. PT29402-1 Description Adjustable head grip for joining head to universal hot sticks. PT29279-2 Force test gauge for accurate visual reading of output force. PT29291 Die Case Steel case for storage and protection of “U” dies. WIREMIKE Provides quick and easy identification of commonly used conductors. “C” - Shaped Head Both Die Release Buttons Exposed Quick Disconnect Hydraulic Fitting Large 1.65Jaw Opening to Accommodate Asymmetrical Connectors Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Remote Hydraulic Y644MBH SPECIFICATIONS Force Developed: Operating Pressure: Head Width: Overall Length: Weight (less case): DIELESS HYPRESS™ Hydraulic Tool— Remote Operated 10,000 PSI The “1” Crimp-Range Taking 11-Ton Force Hydraulic Remote Tool #6-1000 kcmil Copper HYLUG™ Terminals and HYLINK™ Splices #6-1000 kcmil Aluminum HYLUG™ Terminal and HYLINK™ Splices The “1” Crimp Type Y644MBH Dieless HYPRESS™ Remote Tool, crimps 195 different copper and aluminum HYLUG™ terminals and HYLINK™ splices, which cover the breadth of 38 code conductor sizes and 15 Navy cable sizes. Only one (1) crimp is required for each wire termination for both long and standard length barrels on BURNDY® HYLUG™ and HYLINK™ connectors throughout the entire conductor range. The Y644MBH dieless remote head tool operates on 10,000 psi hydraulic pressure and develops an output force of 11 tons, the same as the self-contained Y644M Dieless HYPRESS™. Five-year limited warranty. 11 Tons 10,000 psi 3.93 12 9-1/2 lbs. FOR USE ON AWG/kcmil Wire Size Range BENEFITS • Dieless system, eliminates the need to purchase and maintain dies. • Easy tool positioning with its infinitely rotatable head. • Easy inspection and positive identification is provided with the BURNDY® logo. • Five-year limited warranty. Connector Type Copper #6 - 1000 kcmil Terminals YA-L, YA-2LN, YA, YA-2N, YA-L-2TC, YAB-4N, YA-L-TC, YA-2L, YA-4N Splices YS-L, YS-T, YS Aluminum #6 - 1000 kcmil Terminals YA-A, YA-A-TN Splices YS-A Aluminum #6 - 750 kcmil HYPLUG™ AYP, AYPO The following size HYDENT™ lugs and two way splices, when crimped with the Y644MBH Dieless HYPRESS™ Tool, produce the following range taking capabilites. Aluminum Connectors Standard Expanded Wire Size Wire Range #6 AWG #6 AWG #5 AWG #5-#6 AWG #4 AWG #4-#6 AWG #3 AWG #3-#6 AWG #2 AWG #2-#6 AWG #1 AWG #1-#2 AWG 1/0 AWG 1/0-#1 AWG 2/0 AWG 2/0-#1 AWG 3/0 AWG 3/0-#1 AWG 4/0 AWG 4/0-#1 AWG 250 kcmil 250-1/0 AWG 300 kcmil 300-2/0 AWG 350 kcmil 350-3/0 AWG 400 kcmil 400-4/0 AWG 500 kcmil 500-4/0 AWG 600 kcmil 600-250 kcmil 750 kcmil 750-500 kcmil 1000 kcmil 1000-750 kcmil Copper Connectors Standard Expanded Wire Size Wire Range #6 AWG #6 AWG #5 AWG #5-#6 AWG #4 AWG #4-#6 AWG #3 AWG #3-#6 AWG #2 AWG #2-#6 AWG #1 AWG #1-#6 AWG 1/0 AWG 1/0-#6 AWG 2/0 AWG 2/0-#4 AWG 3/0 AWG 3/0-#2 AWG 4/0 AWG 4/0-#1 AWG 250 kcmil 250-1/0 300 kcmil 300-2/0 350 kcmil 350-3/0 400 kcmil 400-4/0 500 kcmil 500-4/0 600 kcmil 600-250 750 kcmil 750-500 800 kcmil 800-500 1000 kcmil 1000-750 FEATURES N-47 HEAVY DUTY HEAD PIVOTING DIE NEST INFINITELY ROTATABLE HEAD Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Crimpers—Remote Hydraulic 4-POINT® Y81KFTMBH SPECIFICATIONS Output Force: 6 tons (12,000 lbs.) (5.4 Metric Tons) Weight: 8.5 lbs. (3.86 kg) Overall Length: 13.9 in. (354 mm) Head Width: 5.4 in. (138 mm) Operating Pressure: 10,000 psi (68.9 MPa) DIELESS HYPRESS™ 10,000 PSI Dieless Hydraulic Tool—Remote Operated #8 - 1000 kcmil Copper HYLUG™ Terminals and HYLINK™ Splices #8 - 750 kcmil Aluminum HYLUG™ Terminals and HYLINK™ Splices The Y81KFTMBH 4-POINT® dieless HYPRESS™ is a remote powered 6 ton hydraulic crimping tool for use on a wide variety of terminal and splice compression applications. The Y81KFTMBH incorporates a dieless latch style head that provides easy tool removal from continuous conductor runs and eliminates the need to purchase and maintain dies. The Y81KFTMBH dieless remote head tool operates on 10,000 psi hydraulic pressure and develops an output force of 6 tons, the same as the self contained Y81KFTMBH. The result is easy termination and splicing using BURNDY® HYLUG™ and HYLINK™ terminals and splices. The Y81KFTMBH is supplied with a canvas bag and quick connect fittings and comes complete with a 5-year limited warranty. Y81KFTMBH dieless HYPRESS™ Range Taking Capabilities: The Y81KFTMBH proN-48 vides range taking capabilities that is UL and CSA listed for Copper (Code, Compact and Flex) and Aluminum (Code and Compact) conductors when used in conjunction with HYLUG™ terminals and BURNDY® HYLINK™ splices. See chart for connector, conductor and range taking combinations. FOR USE ON Features and Benefits • Dieless installation system. 〫 Eliminates the need to purchase and maintain dies. • UL Listed and CSA Certified with Range Taking Capabilities 〫 Provides the installer with UL Listed and CSA Certified crimps with Range Taking Capabilities when used in conjunction with BURNDY® HYLUG™ Terminals and HYLINK™ Splices. • Flip top head design. 〫 For easy loading and removal of installed terminals and splices, saving time. • Incorporates Parker type quick connect couplers. 〫 Eases installation time. • Audible pressure “pop-off” valve and die embossment providing 360° inspectability. 〫 Assures proper crimps with both audible and visual indicators for the installer. • 5-year limited warranty on tool. 〫 Customer satisfaction and support. • Copper, Aluminum, Compressed, Compact, Stranded, Solid and Flex Conductors. • Installs Splices, Taps and Terminations: #8 - 1000 kcmil Copper (YA, YA-L, YS, YS-L, YS-T, Y-R ) #8 - 777.7 (750 Nominal Flex Wire Size) kcmil Flex (YA-FX, YAV, YA-L-FX, YS, YSV-FXB) #8 - 750 kcmil Aluminum (YA-A, YS-A) #8 - 750 kcmil Aluminium Pin Adapters (AYP, AYPO) PIVOTING NEST DIE QUICK DISCONNECT MALE COUPLER DIELESS SYSTEM AUDIBLE “POP-OFF” PRESSURE RELIEF VALVE LOCKING LATCH PIN Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Remote Hydraulic 4-POINT® Y4PC834MBH SPECIFICATIONS Output Force: 6 Tons (5.4 Metric Tons) Weight: 8.35 lbs (3.7 kg) Length: 13.9 in (354 mm) Width: 5.4 in (178 mm) DIELESS HYPRESS™ 10,000 PSI Dieless Hydraulic Tool—Remote Operated The Y4PC834MBH 4-POINT® C-head dieless HYPRESS™ is a remote powered 6 ton hydraulic crimping tool for use on a wide variety of tap, terminate, and splice compression applications. The dieless capability of this tool eliminates the need to purchase or maintain additional dies. The Y4PC834MBH incorporates a C-shaped head design making it ideal for crimping in tight areas and is easily removed from continuous conductor runs. The head rotates 360º and is mated to a patented rapid advance pump. The Y4PC834MBH weighs only 8.35 pounds and delivers 6 tons of crimping force. The result allows for easy tap, termination and splicing of compression connectors. The Y4PC834MBH is supplied with a canvas bag, quick connect fittings and comes with a 5-year limited warranty. The Y4PC834MBH provides range taking capabilities that are UL Listed and CSA Certified for Copper (Code, Compact and Flex) and Aluminum (Code and Compact) conductors when used in conjunction with BURNDY® HYLUG™ terminals and HYLINK™ splices as listed on page C-7 in the Master Catalog. FOR USE ON • Copper, Aluminum, Compressed, Compact, Stranded, Solid and Flex Conductors • Installs Splices, Taps and Terminations: #8 - 1000 kcmil Copper (YA, YA-L) Features and Benefits #8 - 500 kcmil Copper (YS, YS-T, YS-L, Y-R) • Dieless installation system 〫 Eliminates the need to purchase and maintain dies. • UL Listed and CSA Certified with range taking capabilities 〫 Provides the installer with a UL Listed and CSA Certified crimps when used in conjunction with BURNDY HYLUG™ and HYLINK™ compression connectors. • C-shaped head design 〫 For easily removing tool from continuous run conductors – Simply slide the opening of the head off the conductor. Also ideal for use in tight or constrained spaces. • Visual 360° inspectability 〫 Assures proper crimps with visual indicators for the installer. • 5-year limited warranty 〫 Customer satisfaction and support. #8 - 777 (750 Nominal Flex Wire Size) kcmil Flex ((YA-FX, YAV, YA-L-FX) #8 - 535 (500 kcmil nominal flex wire size) kcmil flex (YS, YS-LB, YSV-FXB) #8 - 750 kcmil Aluminum (YA-A) #8 - 350 kcmil Aluminum (YS-A) #8 - 750 kcmil Aluminum Pin Adaptors (AYP, AYPO) N-49 360º HEAD ROTATION SO HYDRAULIC COUPLERS WON’T LOOSEN C-SHAPED HEAD MALE QUICK DISCONNECT 10,000 PSI HYDRAULIC COUPLER FOUR POINTS OF CONTACT ON EACH CONNECTION Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Crimpers—Remote Hydraulic Y45 SPECIFICATIONS HYPRESS™ Operating pressure: Force developed: Weight (less case): Maximum Width: Maximum Height: 15 Ton Remote Power Operated Hydraulic Tool—10,000 PSI The Y45 Series is designed for remote hydraulic operation. A C-shaped head design provides easy installation of tap and splice connectors. The hook style head with extensive ram travel operates easily on large distribution and transmission conductors. Together with accessories, the Y45 Series tooling may be used on overhead lines. The small light-weight head design is very adaptable for work in underground trenches and manholes. Uses standard BURNDY® “S” Dies. Cat. No. PT6515 is required to use “U-” type dies in all Y45 variations. Order Head, Hose, Pump, Dies, and accessories separately. 5-year limited warranty. Y45 10,000 psi 15 Tons 15-3/4 lbs. 7-1/4 14-1/4 FOR USE ON AWG/kcmil Wire Size Range PT6545 BENEFITS • Easy connector installation and tool removal from line conductors with the open C-shaped head. • Easily lifted into working position using lifting eye. • Easy die changing plus secure die alignment is provided with the positive die lock buttons. • Long life expectancy is provided with fully protected ram and die buttons. • Rapid assembly and disassembly is provided with the quick disconnect hydraulic coupler. • Rugged design provides long life expectancy. • 5-year limited warranty. Connector Type Tension Sleeves Copper #8 sol.-500 kcmil Aluminum #6 sol.-954 kcmil ACSR #4 -795 (26/7) Taps Aluminum #14-954 (18/1) ACSR ACSR #6-795 (54/7) Aerial Cable Connectors Copper #6 str.-1500 kcmil Aluminum #4 str.-1000 kcmil HYGROUND® Compression Grounding Copper Code Cable Terminals and Splices Taps #6-500 kcmil 1/2 - 1 ground rods Copper #8-1500 kcmil Aluminum #8-1000 kcmil Copper #14-1000 kcmil Aluminum #14-900 kcmil ACCESSORIES: Cat. No. PT6515 Description: Adapter for use with “U-”die sets. Cat. No. PT6545 Description: Die carrying case for “S” and “P” type dies. Holds eight (8) die sets. (Dies sold separately.) FEATURES N-50 LARGE JAW OPENING QUICK DISCONNECT HYDRAULIC FITTING C-SHAPED HOOK STYLE HEAD HEAVY DUTY REINFORCED FORGED STEEL BODY Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Remote Hydraulic Y46 AND Y46C SPECIFICATIONS Y46 Force developed: 15 Tons Operating pressure: 10,000 psi Jaw opening: 2 Maximum width: 4-1/2 Overall length: 15 HYPRESS™ 15 Ton Force Remote Operated Hydraulic Tool—10,000 PSI The Y46 standard tool and Y46C rubber covered tools are lightweight, compact and versatile with installation dies for both circumferential and nest-indentor types. Accessories include “U-” die adapter, a cable cutting die for 1.2 diameter non-steel conductors, plus a lifting eye and universal hot-stick adapter for overhead line construction. 5-year limited warranty. Weight (less case): 16 lbs. Molded Covering: No Y46C 15 Tons 10,000 psi 2 4-3/4 21-3/4 (incl. boot) 17-1/2 lbs. Yes FOR USE ON Connector Type BENEFITS • Compact “C” shaped head allows easy placement and removal from continuous conductor lengths. • Versatile and economical-HYPRESS™ tools work on all commonly used copper and aluminum products. • Dies and adapters lock into or remove from tool head easily with the positive push button die locks. • Safety, strength and high quality is provided with strong forged steel and precision machined components. • Excellent for HYGROUND® compression grounding applications through 1 ground rods and up to 500 kcmil taps, terminals and splices. • Compression terminal, splice and tap connectors are UL Listed and CSA Certified when installed with the Y46 and Y46C HYPRESS™ and recommended die set. • Y46C has a permanently molded head of 3/16 rubber and includes a separate molded rubber boot to cover the lower HYPRESS™ body and hydraulic coupler for impact protection. Conductor Range Copper #8 AWG str.1500 kcmil Code Cable Navy Cables Flexible and Extra Flexible 1/2”-1” Ground Rods Terminals-Grounding to 500 kcmil YGA, YGHA, YGF Terminals-Uninsulated #8 to 1500 kcmil YA, YA-2N, YA-L, YA-LB, YA-TC, YA-2LN, YAB-4N, Aluminum #8 AWG1250 kcmil Code Cables Terminals YA-A, AYP, AYPO Splices YS-A, YS-AT, YRB Taps YFD, YFN, YFO, YFR ACSR See Burndy Overhead Transmission and Distribution Catalog Module YAV-L Box, YAV-L, YAV-RS Box, YAV-RS, YA-TC-FX Terminals-Insulated #8 to 2/0 YAEV-L Box, YAEV-L, YAEV-H, YAEV-RS, YAEV-RH Splices #8 to 1500 kcmil YS, YS-T, YS-L, YS-LB, YST, YSP-T, YGS, YGHS Taps YH, YCHC #14 to 1000 kcmil YC-C to 4/0 AWG Taps-Grounding to 500 kcmil YGHC-C, YGHP-C, YGHR-C ACCESSORIES: FEATURES POSITIVE PUSH BUTTON DIE LOCK Cat. No. P15K Cutter die max. 1.2 dia. PUADP-1 “U”-die adapter PT10128 Universal hotstick adapter-Y46 LARGE 2” JAW OPENING Y46-2 FORGED STEEL BODY Same as Y46 with Female coupler MALE QUICK DISCONNECT 10,000 PSI HYDRAULIC FITTING STRONG REINFORCED BACK PRECISION MACHINED STEEL COMPONENTS Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 N-51 BURNDY® Tooling Crimpers—Remote Hydraulic Y60BHU AND Y60BHUD SPECIFICATIONS Force developed: Operating pressure: Hydraulic oil: Life expectancy: Height: Weight (less case): Shipping weight: HYPRESS™ 60 Ton Remote Power Operated Hydraulic Tools Single and Double Acting Hydraulic Tool Designs The Y60BHU HYPRESS™, single acting, and Y60BHU-D HYPRESS™, double acting, are both designed to provide fast, easy operation plus a durable and substantially longer design life expectancy. Both Y60BHU and Y60BHU-D HYPRESS™ tools accommodate the same “L” dies. The “L” dies are designed for copper and aluminum code cables and aerial conductor sizes through 2500 kcmil and will accommodate ACSR through 2156 (84/19) str. Five-year limited warranty. TYPE “L” DIES For Use With Y60BHU and Y60BHUD BURNDY® offers two types of “L” dies. Our standard width L dies (example: L735). 60 tons 10,000 psi BURNDY® ALFLUID™ 50,000 cycles min. 16.62 70 lbs. 97 lbs. FOR USE ON Copper 300 kcmil-2000 kcmil Str. Code Cable Terminals YA, YA-2N, YAB-4N, YA-L, YA-2LN, YA-LB Splices YS, YST, YS-L, YS-T, YSP-T BENEFITS • Easy to carry with heavy duty handle. • Easy to remove splices with nest that pivots open. • Safety and security is provided with captive locking pin for nest die. • Long life expectancy (50,000 cycles) with heavy duty steel frame. • Fast easy die changing and secure die positioning with positive die release locking pins. • Faster retraction with double acting hydraulic system (Y60BHUD). • Protected male coupler with captive cap. • Stability is provided with sturdy steel base. • Easy, less costly repairs with fewer parts that are easily accessible (example: Bottom die holder). • 5-year limited warranty. Aluminum 250 kcmil-2000 kcmil Str. Code Cable Terminals YA-A Splices YS-A, YS-AT Transmission and Distribution Connectors Tension Sleeves: Copper: 1/0 str. - 1000 kcmil Aluminum: 1/0 str. - 2300 kcmil ACSR: 1/0 - 2156 (84/19 str.) Aerial: Copper: 4/0 str. - 2500 kcmil Aluminum: 3/0 str. - 2500 kcmil YTS, YTN, YNS, YNA, YNT, YNTA, YNU, YDS, YDN, YCS, YCA, YCU FEATURES N-52 HEAVY DUTY HANDLE Standard L Die Wide L Die Wider “L” dies with Indicia marks (example: L735W). Indicia marks on the die provide the installer with the start location for the next overlap crimp consistently on aluminum connector surfaces. Reduces the number of crimps and installation time. The following dies are available in this series: L717W L719W L720W L722W L724W L725W L727W L728W L729W L735W NEST HINGE ALLOWS FULLY OPEN POSITIONING POSITIVE PUSH BUTTON DIE LOCKS AND DIE RELEASE CAPTIVE LOCKING PIN AND HANDLE FOR TOOL NEST PORT FOR DOUBLE ACTING HYDRAULIC SYSTEM 10,000 PSI MALE COUPLER AND COVER HEAVY DUTY STEEL FRAME STURDY STEEL BASE Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Pneumatic Y29NC PNEUMATIC HYPRESS™ The Y29NC Pneumatic HYPRESS™ operates on 85-100 PSI and will install insulated and uninsulated terminals from #8 - 2/0 copper. Uses DV type nest with Y29 type indentor. BENEFITS SPECIFICATIONS • Portable or bench mounted. • Adjustable blow off valve to ensure proper indenting force. • Uses DV type nest with Y29 type indentor. • Hand operated. • 5-year limited warranty. Weight: 12-1/2 lbs. Length: 17-1/2 Air line pressure: 85 - 100 PSI FOR USE ON Wire Range: #8–2/0 Cu YAEV-L, YAEV-H, YAEV-RS, YAEV-RH, YAV-L,YAV-R YAV-RS, YSV-L, YSM HAND ACTUATOR STEEL CONSTRUCTION REMOVABLE DIE SETS Die Index Nest/Indenter 38/631 6/631 39/632 7 40/633 9 41/634 42 43 13 44 49 DV8L/Y29PL DV8L/Y29PL DV6LY29PL D6CL/Y29PL DV4L/Y29PL D3CL/Y29PR DV2CL/Y29PL DVIL/Y29PR DV256/Y29PR D26L/Y29PR DV26L/Y29PR DV8L/Y29PL Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 N-53 BURNDY® Tooling Crimpers—Pneumatic TFM SPECIFICATIONS Height: Width: Depth: Weight: TAPE FED MACHINE For Automatic Installation of Tape Mounted Terminals 16 13 6 35 lbs. FOR USE ON The BURNDY® TFM machine installs vinyl insulated, nylon insulated and uninsulated terminal sizes #26-#10 without timeconsuming die changes. A rotating turret die holder consists of three die sets. With the new TFM, your operators can crimp from 1,500 to 2,500 terminals per hour. #26 - #10 AWG Cu BURNDY® has made a breakthrough in die changing-the TFM is the first and only turret die holder to crimp terminals automatically. No long complicated setups or paying for duplicate machines: Once the dies are secure to the die holder there’s never a need to remove them. No adjustments. No calibrations. Just a simple twist of the wrist. An operator can change reels, terminals and dies in seconds flat. Vinyl Insulated Disconnects: PQ-M Vinyl Insulated Terminals: BA-EF-M, BA-EL-M, BA-EM, BA-EZ-M Nylon Insulated Terminals: YAE-M, YAE-FM, YAE-ZM Non-Insulated Terminals: YAD-M, YAD-FM FEATURES BENEFITS • Positive wire locator. • Foot-actuated crimp. • Lightweight Reel. • Quiet operation. • Lease policy. • Can crimp up to 1,500 to 2,500 terminals per hour. • An operator can change reels, terminals and dies in 30 seconds. • Rotating turret die holder permits terminal change over in seconds. • Ensures proper wire termination. • Minimizes repetitive hand motion injuries. • Smooth rotation advance of connectors. • Eliminates need for earplugs/noise dampeners. • Inexpensive alternative to buying. • High volume production capability. • Minimizes production downtime. Cat.# TFM1D5R (Lease Only) TWO POSITON REEL HOLDER FITS LIGHTWEIGHT, CARDBOARD REEL. HOLDS UP TO 2000 TERMINALS. 3-WAY ADJUSTABLE STAND N-54 WARNING LIGHT TOOLIS IN 80-100 PSI SHOP AIR IN (HOSE NOT PROVIDED) TFM ROTATING DIE TURRETS FOR FASTER CHANGEOVERS TERMINALS ARE SECURED MOUNTED TO MYLAR FILM AND RELEASED FROM THE FILM AFTER THE CRIMP SMALL OPENING, FOR SAFER WIRE INSERTION, ELIMINATES ACCIDENTS. NO FINGER CAN GET IN. OSHA APPROVED FOOT ACTUATED CRIMP PEDAL (NOT SHOWN) 110 V/AC POWER IN (POWER CORD SUPPLIED) Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Crimpers—Pneumatic TFM INSTALLATION TOOLING CHART Tape Mounted Catalog Number 2000/Reel BA16E4M BA16E6M BA16E8M BA16E10M BA16E14M BA16E38M BA14E4M BA14E6M BA14E8M BA14E10M BA14E14M BA14E516M *BA10E6M *BA10E8M *BA10E10M *BA10E14M *BA10E38M Installation Tooling TFM with DFM3-1 Die TFM with DFM2-1 TFM with DFM1D5 Die Tape Mounted Catalog Number 2000/Reel YAD18-4M YAD18-6M YAD18-8M YAD18-10M YAD18-14M YAD14-4M YAD14-6M YAD14-8M YAD14-10M YAD14-14M YAD14-38M *YAD10-8M *TAD10-14M *YAD10-516M *YAD10-38M YAE22N65FM BA16EF2M BA16EF6M BA16EF8M BA16EF10M BA14EF8M BA14EF10M *BA10EF6M *BA10EF8M *BA10EF10M BA16EL6M BA16EL8M BA16EL10M BA14EL6M BA14EL8M BA14EL10M *BA10EL6M *BA10EL8M *BA10EL10M TFM with DFM3-1 Die TFM with DFM2-1 Die TFM with DFM1D5 Die TFM with DFM20D1 (20-22 AWG) DFM3-1 (16-10 AWG) TFM with DFM2-1 DIE TFM with DFM1D5 Die YAE22N66FM YAE18G43FM YAE18N56FM YAE18N57FM YAE14N76FM YAE14N77FM YAE14N78FM * 1000 per Reel Installation Tooling TFM with DFM6-1 Die TFM with DFM5D1 Die TFM with DFM4D1 Die TFM with DFM11D1 Die TFM with DFM10D1 Die TFM with DFM9D1 Die Tape Mounted Catalog Number 2000/Reel YAE22G18M YAE22G16M YAE22G13M YAE18N29M YAE18N27M YAE18-N7M YAE18N26M YAE18N21M YAE18N25M YAE18G43M YAE-18N24M YAE18N1M YAE18NM YAE18N2M YAE18N3M YAE14N43M YAE14N1M YAE14NM YAE14N2M YAE14N3M YAE14N4M YAE12N9M YAE12N1M YAE12NM YAE12N2M YAE12N3M *YAE10N5M *YAE10N11M *YAE10NM *YAE10N3M *YAE10N2M *YAE10N4M * 1000 per Reel Installation Tooling TFM with DFM11D1 Die Tape Mounted Catalog Number 2000/Reel YAE22Z1M YAE22Z2M YAE22Z3M YAE18Z1M YAE18Z3M YAE18Z4M TFM with DFM10D1 Die YAE14Z3M YAE14Z4M YAE12Z2M YAE12Z3M TFM with DFM9D1 Die BA16EZ2M BA16EZ6M BA16EZ10M BA14EZ6M BA14EZ8M BA14EZ10M TFM with DFM7D1 Die *BA10EZ8M PQ18R257M PQ18R258M PQ14R257M PQ14R258M PQ10R258M PQ18R256M PQ14R256M * 1000 per Reel PQ18R187M PQ18R188M PQ14R187M PQ14R188M Installation Tooling TFM with DFM11D1 Die TFM with DFM10D1 Die TFM with DFM9D1 Die TFM with DFM7D1 Die TFM with DFM3-1 Die TFM with DFM2-1 Die TFM with DFM1D5 Die TFM with DFM13D1 Die TFM with DFM12D1 Die TFM with DFM16D1 Die TFM with DFM15D1 Die TFM with DFM14D1 Die TFM with DFM13D1 Die TFM with DFM12D1 Die * 1000 per Reel Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 N-55 BURNDY® Tooling Cutters—Mechanical and Ratchet MCC500, MCC1000 FEATURES • High quality design and construction. • Rugged high quality steel blades. • Fiberglass handles with soft grips. • MCC20 has forged steel handles with non-slip grips. MANUAL CABLE CUTTERS The MCC series cable cutters are precision cable cutters incorporating high leverage shear-type design capable of cutting up to 1000 kcmil copper and aluminum cables. Rugged steel blades and fiberglass construction provide cutting ease, long life and minimum cable distortion. MCC20 has nonslip grip covered forged steel handles. BENEFITS • Easy cutting with minimal cable distortion. • Excellent cutting edge performance. • Provides comfortable tool operation and long life. The MCC series cable cutters are warranted to be free from defects in material (excluding blades) and workmanship for one year. MCC1000 Catalog Number Overall Length 21 [533 mm] 32 [813 mm] MCC500 MCC1000 MCC500 Max. Capacity Copper Aluminum 500 kcmil 500 kcmil 1000 kcmil 1000 kcmil REPLACEABLE BLADES Max. Insulation Diameter Weight 1.25 [32 mm] 1.90 [48 mm] 3.5 lbs. (1.5 kg) 9.0 lbs. (4.0 kg) HANDLES N-56 HANDLE GRIPS Replacement Blades Catalog Number Description MCC500BLADESET MCC1000BLADESET Replacement blades for MCC500 Replacement blades for MCC1000 Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Cutters—Mechanical and Ratchet RCC336, RCC556, RCC600, RCC750HD, RCC954ACSR, RCC1000 RATCHET CABLE CUTTERS The RCC series cable cutters are precision high quality tools designed to cut up to 954 ACSR and 1000 kcmil copper and aluminum. The tools are equipped with rugged steel blades, and a precision bidirectional ratchet mechanism for positive blade control, including where applicable, a fast action thumb slide collar for rapid blade advance and rugged fiberglass or non-slip grip handles. RCC600 and RCC750HD have cushion grip covered steel handles. RCC600 RCC556 The RCC series cable cutters are warranted to be free from defects in material (excluding blades) and workmanship for one year. For replacement blades, consult factory for details. RCC1000 RCC954ACSR1K RCC336 RCC750HD MOVEABLE JAW DIRECTION LEVER OPEN/CLOSE INDICATOR WARNING LABEL STATIONARY JAW FEATURES • Patented high strength steel blades. • Quick release, bi-directional ratchet mechanism. • Rapid blade advance. HANDLE GRIPS COVER BENEFITS • Easy cutting with minimal cable distortion. • Excellent cutting edge performance. • Provides comfortable tool operation and long life. PRODUCT LABEL RAPID ADVANCE FEATURE N-57 Catalog Number RCC336 RCC556 RCC600 RCC750HD RCC954ACSR1K RCC1000 Overall Length Copper Maximum Capacity Aluminum 10.5 [267 mm] 20 [508 mm] 10 [254 mm] 10.5 [267 mm] 22.75 [578 mm] 20 [508 mm] 350 kcmil [177 mm] 500 kcmil [26.70 mm] 600 kcmil [26.70 mm] 750 kcmil [29.36 mm] 1000 kcmil [33.27 mm] 1000 kcmil [33.27 mm] 500 kcmil [253 mm] 500 kcmil [26.70 mm] 600 kcmil [26.70 mm] 750 kcmil [29.36 mm] 1000 kcmil [33.27 mm] 1000 kcmil [33.27 mm] ACSR 336 kcmil [18.31 mm] 556 kcmil [23.55 mm] — — 954 kcmil [30.38 mm] — Maximum Insulation Diameter Weight 0.74 [18.8 mm] 1.25 [31.75 mm] 1.25 [31.75 mm] 1.62 [41.15 mm] 1.38 [35.05 mm] 2.375 [60.32 mm] 1.2 Lbs. (0.5 kg) 4.5 Lbs. (2.0 kg) 1.27 Lbs. (.57 kg) 2.43 Lbs. (1.1 kg) 6.5 Lbs. (2.95 kg) 4.5 Lbs. (2.0 kg) Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Cutters—Self-Contained Hydraulic YCUT129ACSR SPECIFICATIONS HYDRAULIC HAND OPERATED CUTTER Force Developed: Tool Weight: Length: Width: Height: The BURNDY® YCUT129ACSR incorporates a specialized latch style cutting head that allows interference-free closure for mid-span cuts. The cutter head rotates 180 degrees to allow users to get into tight areas easier. The YCUT129ACSR weighs only 11.4 pounds, yet delivers 7 tons of cutting force. The YCUT129ACSR with its hardened steel blades is capable of cutting up to 1.29 diameter bare or insulated copper and aluminum cable, 1113 ACSR, 5/8 ground rod, 1/2 rebar and 5/8 diameter soft steel bolts 1/2 standard guy strand and up to 3/8 EHS guy strand. The YCUT129ACSR comes equipped with a high impact formed carrying case to hold the tool and accessories. The BURNDY® YCUT129ACSR is provided with a 5-year limited warranty (excluding blades). 7 U.S. short tons 11.4 lbs. (5.1 kg) 22.4 (56.9 cm) 2.5 (6.4 cm) 6.6 (16.8 cm) FOR USE ON • Copper Cable: up to 1.29 • Aluminum Cable: up to 1.29 • ACSR: up to 1113 ACSR • Ground Rod: up to 5/8 • Rebar: up to 1/2 • Soft Steel Bolts: up to 5/8 • Standard Guy Strand: up to 1/2 • EHS Guy Strand: up to 3/8 ACCESSORIES • Carrying Case: Features and Benefits • Patented rapid advance pump. 〫 Faster cuts with less hand strokes. • Specialized latch head design. 〫 Interference free closure on mid-span cuts. • Handle trigger drain 〫 For convenient blade retraction. • Hardened steel blades. 〫 Ability to cut ACSR, ground rods, rebar and guy wire. • Comfort grip handles. 〫 Help ease fatigue with continuous use. • 180-degree head rotation. 〫 Versatile head positioning to get into tight areas easier. • Durable high impact formed carrying case. 〫 Provides tool protection and stores accessories. • 5-year limited warranty on tool (excluding blades). 〫 Customer satisfaction and support. Cat# PT10024162 • Replacement Blades: Cat# PT10037388 (Moving Blade) Cat# PT10037384 (Fixed Blade) N-58 ERGONOMIC HANDLE DESIGN SPECIALIZED LATCH HEAD DESIGN PRECISION CUTTING BLADES HANDLE TRIGGER DRAIN 1.29 CUTTING CAPACITY COMFORT GRIP HANDLES PATENTED RAPID ADVANCE PUMP 180° HEAD DESIGN Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Cutters—Battery Actuated PATRIOT® PATHCC10-18V SERIES SPECIFICATIONS Tool Weight: Length: Width: Height: Operating Voltage: Recharge Time: BATTERY ACTUATED TOOL Hydraulic Self-Contained Cutter The BURNDY® PATHCC10-18V series Chead cutter is an innovative compact and mobile cutting tool that allows users to interchange different cutting blades customized for their application. With a “C”-shaped style head and large opening, it’s easy to scoop and cut without the need to open or close a latch. The tool head swivels 355° and comes with a retractable assist handle to help maneuver the cutting head into position. The PATHCC10-18V blade alignment technology ensures a clean cut and maximum blade life. The PATHCC10-18V series tool accommodates four different interchangeable blade types: HCCACSR, HCCSOL, HCCCUAL, and HCCGUY. The PATHCC10-18V series tool comes in a variety of options to include a covered head version (PATHCC10C-18V), and the ability to order the tool with specific blades only. See the table for individual catalog numbers. The PATHCC10-18V series cutters operate on 18-volt Ni-MH batteries. Each tool comes equipped with an impact resistant formed carrying case along with a tool retention lanyard, battery charger and two batteries. The carrying case also has pre-formed pockets to house all four blade types. The PATHCC10-18V series tools are provided with a 5-year limited warranty (excluding blades) and a lifetime power-train warranty on the INFINITY DRIVE®. The batteries and charger are provided with a 1-year limited warranty. 20.4 lbs 21.4 3.7 12.8 18V < 45 minutes FOR USE ON Tool Catalog Number PATHCC10-18V PATHCC10ACSR-18V PATHCC10GUY-18V PATHCC10SOL-18V PATHCC10CUAL-18V PATHCC10* Reference Blade Table • ACSR: up to 1590 (Falcon) • EHS guy strand: up to 9/16 • Standard guy strand: up to 9/16 • Ground Rod: up to 3/4 • Rebar: up to 5/8 • Soft steel bolts: up to 5/8 • Copper: up to 1.50 • Aluminum: up to 1.50 Blade Provided HCCACSR, HCCGUY, HCCSOL, HCCCUAL HCCACSR HCCGUY HCCSOL HCCCUAL None ACCESSORIES * The PATHCC10 is an economical solution for those customers already set up with batteries and chargers. The PATHCC10 is strictly the tool and carrying case; it does not include blades, batteries or a charger. Order blades separately. Battery: Each BURNDY® HCC blade kit is designed specifically for the material it is intended to cut. Each blade is made from high strength tool steel and then hardened to ensure a long life. Each blade kit comes complete with screws and wrench for installation. The HCCGUY and HCCSOL blade kits are also provided with a blade holder. This holder provides additional support when cutting. The blade table points out the materials each blade is designed to cut. Chargers: 120V-AC Cat# PATCHGR18V 12/24V-DC Cat# BCT/PATDCCHGR 240/250V-AC Cat# PATCHGR250V Catalog Number HCCACSR HCCCUAL HCCSOL HCCGUY Blade Profiles Cat# BAT18V Hi-capacity 18V (2.6AH) Blade Table Cutting Material ACSR Cu & Al Ground Rod Rebar Soft Steel Bolts Std. Guy Wire EHS Guy Wire Max. O.D. 1590 kcmil 1.5 (38 mm) 3/4 (19 mm) 5/8 (16 mm) 5/8 (16 mm) 9/16 (14 mm) 9/16 (14 mm) The HCCSOL and HHCGUY blade kits include a blade holder for the stationary blade. To order replacement blades without the blade holder order catalog number HCCSOLRPLBLDS or HCCGUYRPLBLDS. N-59 Refined Hydraulic System for Ultra Performance, Speed and Reliability Safety Lanyard Connection Interchangeable Blades Forged Steel Head 11 Ton Output Force Retractable Assist Handle Field Proven Electronics for Ultimate Reliability in the Harshest Work Environments Trigger Guard 18 Volt Ni-MH Battery Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Cutters—Battery Actuated PATRIOT® PATCUT129ACSR-18V SPECIFICATIONS Tool Weight: Length: Width: Height: Operating Voltage: Recharge Time: BATTERY ACTUATED TOOL Hydraulic Self-Contained Cutter The BURNDY® PATCUT129ACSR-18V battery powered cutting tool is compact, fast, easy to use and incorporates the latest in battery tool technology. The ergonomic design allows one hand operation so that the other is free to manipulate the conductor in the proper cutting position. The PATCUT129ACSR18V incorporates a specialized latch style cutting head that allows interference-free closure for mid-span cuts. The cutter head rotates 180 degrees to allow users to get into tight areas easier. The PATCUT129ACSR-18V is capable of cutting up to 1.29 diameter copper and aluminum cable, 1113 ACSR, 5/8 ground rod, 1/2 rebar, 5/8 diameter soft steel bolts, up to 1/2 standard guy strand, and up to 3/8 EHS guy strand. The PATCUT129ACSR-18V operates on industry standard 18-volt Ni/MH batteries that eliminate voltage depression or “memory” issues. The PATCUT129ACSR-18V comes equipped with a high impact formed carrying case to hold the tool, a tool retention lanyard, a battery charger and two batteries. The PATCUT129ACSR-18V is provided with a 5-year limited warranty (excluding blades), and 1-year on batteries and charger. 11 lbs. 14.5 3.5 13.5 18 V-DC < 45 mins. FOR USE ON Features and Benefits • Battery powered cutting technology. 〫 Easy tool operation and portability. • Advance design high-speed pump completes tough cuts faster. 〫 Longer life, efficiency, and reliability. • Specialized latch head design. 〫 Interference free closure for mid-span cuts. • Ergonomic design allows one hand operation. 〫 User has one hand free to manipulate material to be cut. • 180 degree head rotation. 〫 Versatile head positioning allows user to get into tight areas easier. • Mechanical ram release. 〫 Reliable ram release (no battery power consumption). • Operates on 18 volt Ni-MH batteries. 〫 Eliminates voltage depression or ”memory” issues. • Durable high impact formed carrying case. 〫 Provides tool protection and stores all accessories. • 5-year limited warranty on tool (excluding blades) and 1 year on batteries and charger. 〫 Customer satisfaction and support. • Copper Cable: up to 1.29 • Aluminum Cable: up to 1.29 • ACSR: up to 1113 ACSR • Ground Rod: up to 5/8 • Rebar: up to 1/2 • Soft Steel Bolts: up to 5/8 • Standard Guy Strand: up to 1/2 • EHS Guy Strand: up to 3/8 ACCESSORIES • Lanyard: Cat# PT208620 • Battery: Hi-capacity (2.6 AH) Cat# BAT18V • Charger: 120V-AC 12/24V-DC 240/250V-AC Cat# PATCHGR18V Cat# BCT/PATDCCHGR Cat# PATCHGR250V • Replacement Blades: Cat# PT10037388 (Moving Blade) Cat# PT10037384 (Fixed Blade) N-60 Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Cutters—Battery Actuated PATRIOT® PATCUT245CUAL-18V SPECIFICATIONS Tool Weight: 14.5 lbs. (5.4 kg) With Battery Length: 18 (45.7 cm) Width: 3.75 (9.5 cm) Height: 14.75 (37.5 cm) Operating Voltage: 18 V-DC Recharge Time: < 45 mins. BATTERY ACTUATED TOOL Hydraulic Self Contained Cutter The BURNDY® PATCUT245CUAL-18V battery powered cutting tool is compact, fast, easy to use and incorporates the latest in battery tool technology. The ergonomic design allows one hand operation so that the other is free to manipulate the conductor in the proper cutting position. The PATCUT245CUAL18V incorporates a specialized latch style cutting head that allows interference-free closure for mid-span cuts. The cutter head rotates 180 degrees to allow users to get into tight areas easier. The PATCUT245CUAL-18V is capable of cutting up to 2.45 diameter copper and aluminum cable. The PATCUT245CUAL-18V operates on industry standard 18-volt Ni/MH batteries that eliminate voltage depression or “memory” issues. The PATCUT245CUAL-18V comes equipped with a high impact formed carrying case to hold the tool, a tool retention lanyard, a battery charger and two batteries. The PATCUT245CUAL-18V is provided with a 5-year limited warranty (excluding blades), and 1-year on batteries and charger. FOR USE ON Copper and Aluminum Cable: Features and Benefits • Battery powered cutting technology. 〫 Easy tool operation and portability. • Advance design high-speed pump completes tough cuts faster. 〫 Longer life, efficiency, and reliability. • Specialized latch head design. 〫 Interference free closure for mid-span cuts. • Ergonomic design allows one hand operation. 〫 User has one hand free to manipulate material to be cut. • 180-degree head rotation. 〫 Versatile head positioning allows user to get into tight areas easier. • Mechanical ram release. 〫 Reliable ram release (no battery power consumption). • Operates on 18-volt Ni/MH batteries. 〫 Eliminates voltage depression or “memory” issues. • Durable high impact formed carrying case. 〫 Provides tool protection and stores all accessories. • 5-year limited warranty on tool (excluding blades) and 1-year on batteries and charger. 〫 Customer satisfaction and support. SAFETY LANYARD ATTACHMENT 180° HEAD ROTATION Up to 2.45 O.D (62.2 mm) For Copper and Aluminum cable only. Do not cut steel, ground rod, rebar, or guy wire. ACCESSORIES • Carrying Case: Cat# PT10044980 • Lanyard: Cat# PT208620 • Battery: Hi-capacity (2.6 AH) Cat# BAT18V • Charger: 120V-AC 12/24V-DC 240/250V-AC Cat# PATCHGR18V Cat# BCT/PATDCCHGR Cat# PATCHGR250V • Replacement Blades: Cat# PT10038657 (Moving Blade) Cat# PT10040663 (Fixed Blade) N-61 SPECIALIZED LATCH HEAD DESIGN PRECISION CUTTING BLADES 2.45 CUTTING CAPACITY ERGONOMICALLY BALANCED TOOL DESIGN TRIGGER GUARD 18 VOLT Ni-MH BATTERY Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Cutters—Battery Actuated BCC1000CUAL BATTERY ACTUATED CABLE CUTTER The BURNDY® BCC1000CUAL is a 12-V-DC battery actuated cable cutter capable of cutting up to 750 kcmil hard drawn copper cable, and up to 1000 kcmil soft drawn copper and up to 2 O.D. aluminum cable. DO NOT CUT STEEL or ACSR. The BCC1000CUAL comes with battery powered cutting tool, sealed nickel cadmium 12V battery, 120V AC charger, carrying case, and wrist loop which provides added security when making cuts overhead. The BURNDY® BCC1000CUAL is designed to cut copper and aluminum cables in a limited amount of space. The BCC1000CUAL makes fast reliable cuts without stress to the user. Just squeeze the trigger and it will cut through your toughest copper and aluminum cables. The BCC1000CUAL has a three-way switch (forward, reverse, and neutral) which allows the user to make partial cuts, back off cables, or make adjustments during cutting. The battery charge time is approximately 1 hour for a fast charge (80%), 4 to 6 hours for a quick charge, and 14 to 16 hours for a standard charge (100%). The 12V battery can be recharged approximately 1,000 times. The BCC1000CUAL (excluding cutting blades) is warranted to be free of defects in material and workmanship for a period of 90 days, except in the case of abuse or modification. FEATURES SPECIFICATIONS • Hook head design. • Three way switch. • Hardened steel blades. • Ergonomic design. • Wrist loop. Cutting Tool Specifications Drive Unit: Dimensions: Weight: Cutting Capacity: BENEFITS • Simplifies conductor cutting and allows working in tight spaces. • Allows backing off cable, partial cuts, and adjusting during cutting. • Helps ensure consistent cuts and longer blade life. • Prevents hand/wrist injury. • Withstands rugged use. Resists oil and solvents. • Added security when cutting cables overhead. ACCESSORIES N-62 Catalog Number BCCBAT12V BCCCHGR BCCCASE RP50RP03 RP50RP02 Item Description BCC1000CUAL Battery BCC1000CUAL Charger BCC1000CUAL Carrying Case BCC1000CUAL Moving Blade BCC1000CUAL Fixed Blade Description 12.0V DC Motor 4L 4.5W 14.5 H 6 lbs. 1000 kcmil soft drawn copper, 750 kcmil hard drawn copper and up to 2 O.D. aluminum Battery Specifications Battery Type: Voltage: Rated Capacity: Charge Time: Description Sealed nickel cadmium 12.0V DC 1.2A/hr Fast, approx. 1 hour Quick, 4-6 hours Standard, 14-16 hours Dimensions: 2.75L 2.7W 4.75H Weight: 1.4 lb. Battery Charger Specifications Input Voltage: Input Frequency: Input Current: Dimensions: Weight: Description 120V AC 60 Hz 110/120V 5.7L 3W 2.8H 2.2 lbs. FOR USE ON Maximum conductors accommodated: 750 kcmil hard drawn copper 1000 kcmil soft drawn copper 1000 kcmil alumimum Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Cutters—Remote Hydraulic RHCC129ACSR SPECIFICATIONS Operating Pressure: Tool Weight: Length: Width: 10,000 PSI Remote Cable Cutter Remote Power Operated Hydraulic Cable Cutter FOR USE ON • Copper Cable: up to 1.29 • Aluminum Cable: up to 1.29 • ACSR: up to 1113 ACSR • Ground Rod: up to 5/8 • Rebar: up to 1/2 • Soft Steel Bolts: up to 5/8 • Standard Guy Strand: up to 1/2 • EHS Guy Strand: up to 3/8 BURNDY® The RHCC129ACSR remote hydraulic cable cutter incorporates a specialized latch style cutting head that allows interference-free closure for mid-span cuts. The RHCC129ACSR with its precision cutting blades is capable of cutting up to 1.29 diameter bare or insulated copper and aluminum cable, 1113 ACSR, 5/8 ground rod, 1/2 rebar, 5/8 diameter soft steel bolts, 1/2 standard guy strand, and up to 3/8 EHS guy strand. The RHCC129ACSR is provided with a 5-year limited warranty (excluding blades). 10,000 psi (700 bar) 5.85 lbs. (2.65 kg) 11.25 (286 mm) 3.7 (94 mm) Features and Benefits ACCESSORIES • Specialized latch head design. 〫 Interference free closure for mid-span cuts. • Precision cutting blades. 〫 For clean cuts on Cu/Al, ACSR, ground rods, rebar, guy strand, and soft steel bolts. • High strength steel cylinder. 〫 For durability and long life. • Lightweight ergonomic design allows one hand operation. 〫 User has one hand free to manipulate material to be cut. • Durable canvas carrying bag. 〫 Provides tool protection and stores all accessories. • 5-year limited warranty on tool (excluding blades). 〫 Customer satisfaction and support. Canvas Bag: Cat# PT10043890 Replacement Blades: Cat# PT10037388 (Moving Blade) Cat# PT10037384 (Fixed Blade) Hot Stick Adapter: Cat# RHCCHSA PRECISION CUTTING BLADES HIGH STRENGTH STEEL CYLINDER N-63 QUICK DISCONNECT HYDRAULIC FITTING SPECIALIZED LATCH HEAD DESIGN 1.29 CUTTING CAPACITY Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Cutters—Remote Hydraulic RHCC245CUAL SPECIFICATIONS 10,000 PSI Remote Cable Cutter Operating Pressure:10,000 psi (700 bar) Tool Weight: 8.3 lbs. (3.8 kg) Length: 14.8 (376 mm) Width: 4.75 (121 mm) Remote Power Operated Hydraulic Cable Cutter The BURNDY® RHCC245CUAL remote hydraulic cable cutter incorporates a specialized latch style cutting head that allows interference-free closure for mid-span cuts. The RHCC245CUAL with its precision cutting blades is capable of cutting up to 2.45 diameter copper and aluminum cable. The RHCC245CUAL is provided with a 5-year limited warranty (excluding blades). FOR USE ON Copper & Aluminum 2.45 O.D. (62 mm) ACCESSORIES Features and Benefits Canvas Bag: Cat# PT10054094 Replacement Blades: Cat# PT10038657 (Moving Blade) • Specialized latch head design. 〫 Interference free closure for mid-span cuts. • Precision cutting blades. 〫 For clean cuts on copper and aluminum cable. • High strength steel body. 〫 For durability and long life • Lightweight ergonomic design allows one hand operation. 〫 User has one hand free to manipulate material to be cut. • Durable canvas carrying bag. 〫 Provides tool protection and stores all accessories. • 5-year limited warranty on tool (excluding blades). 〫 Customer satisfaction and support. Cat# PT10040663 (Fixed Blade) N-64 Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Hydraulic Pumps HP10, HP8, AND HP6 HP Series Manual Hydraulic Hand Pumps Hydraulic Output Pressures of 10,000 PSI, 8,800 PSI, and 6,000 PSI Hand pumps are designed to match the output pressure requirements of HYPRESS™ heads and cutters. Each pump is equipped with a built-in, factory set pressure release valve with audible click to signal completion of crimp cycle. BENEFITS SPECIFICATIONS • Durable, long life expectancy. • Easy to transport and move tool around job site with built in handle. • Maximum mechanical advantage provided with long handle. • Solid tool base provided with sturdy broad leg stabilizers. • Save time with quick disconnect hydraulic fitting. • High quality crimps provided with built-in, factory set pressure release valve and audible click to signal completion of crimp. • 5-year limited warranty. Reservoir volume: Length: Width: Weight: Closed height: Height (with handle open): 1-1/8 qts. 24-3/4 5 18 lbs. 6-3/4 20 FOR USE ON HP10 10,000 Y34BH, Y35BH, Y35BH-4, Y750BH, Y750BH-2, Y39BH, Y45, Y46C, Y46, Y60BHU, RHCC Series Cutters HP8 8,800 Y48BH HP6 6,000 Y35-L FEATURES HANDLE GRIP ACCESSORIES LONG ARM BUILT-IN FACTORY SET PRESSURE RELIEF VALVE Extended leg pad stablilizes (w/hardware) Cat # BP10PADKIT HANDLE STURDY LEG STABILIZERS LIGHTWEIGHT RUGGED DESIGN PORTABLE QUICK DISCONNECT HYDRAULIC FITTING N-65 Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Hydraulic Pumps FP10, FP8, AND FP6 FP Series Manual Hydraulic Foot Pumps Hydraulic Output Pressures of 10,000 PSI, 8,800 PSI, and 6,000 PSI Foot pumps are designed to match the output pressure requirements for use with all HYPRESS™ heads and cutters. Each pump is equipped with a built-in, factory set pressure release valve with audible click to signal completion of a crimp cycle. BENEFITS SPECIFICATIONS • Easy to lift and carry. • Durable. Long life expectancy. • Easy to transport and move tool around job site with built in handle. • Easy operation provided with spring assisted return arm. • Maximum mechanical advantage provided with long arm extending beyond pump body. • Quality, heavy duty foot pad provided with diamond plate steel. • Solid tool base provided with sturdy broad leg stabilizers. • Time saving quick disconnect hydraulic fitting. • High quality crimps provided with factory set pressure release valve with audible click to signal completion of crimp. • 5-year limited warranty. Reservoir volume: Length: Width: Weight: Closed height: Height (with handle open): 1-1/8 qts. 24-3/4 5 19 lbs. 6-1/2 17 FOR USE ON FP-10 10,000 Y34BH, Y35BH, Y35BH-4, Y750BH, Y750BH-2, Y39BH, Y45, Y46C, Y46, Y60BHU, Y750BH, RHCC Series Cutters FP-8 8,800 Y48BH FP-6 6,000 Y35-L ACCESSORIES Extended leg pad stablilizes (w/hardware) Cat # BP10PADKIT FEATURES LONG ARM SPRING LOADED ARM DIAMOND PLATE STEEL FOOT PAD N-66 BUILT-IN FACTORY SET PRESSURE RELIEF VALVE STURDY LEG STABILIZERS LIGHTWEIGHT RUGGED DESIGN PORTABLE QUICK DISCONNECT HYDRAULIC FITTING Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Hydraulic Pumps Y10AC9 Specifications Motor: 115V AC 50/60 Hz 5/8 HP, 10,000 rpm 11 amp current draw Reservoir Volume: 1.61 quarts Height: 14.38 Base: 6.5 8.25 Weight: 28 lbs. (with oil) Electric Hydraulic Pump Hydraulic Output Pressure of 10,000 PSI The Y10AC9 electric hydraulic pump is for use with all HYPRESS™ heads and cutters requiring 10,000 PSI operating pressure.The Y10AC9 is equipped with a built-in, factory set pressure relief valve. An audible “pop” and recycling of the pump as well as relaxing of the hose signal completion of the crimping/cutting cycle. Pump is supplied with a durable hand-held electric pendant switch. FOR USE ON Y34BH, Y35BH, Y35BH4, Y39BH, Y45, Y46, Y46C, Y750BHXT, Y750CBHXT, Y644MBH, Y4PC834MBH, Y81KFTMBH, Y60BHU, RHCC129ACSR, RHCC245CUAL ACCESSORIES Features and Benefits • Lightweight, small size. 〫 Easy to lift, carry and transport tool around job site with lightweight body and handle. • Factory set relief valve. 〫 High quality crimps are achieved with built-in, factory set pressure relief valve and audible recycling of pump to signal completion of crimp cycle. • 100,000 (+) life cycles. 〫 Long durable life expectancy with lightweight cast aluminum reservoir body. Catalog Number: YAC-CASE Steel carrying case with handle and locking latch. • Convenient 115V AC electric powered motor. • Saves time with quick disconnect hydraulic fitting. • Sealed electric pendant switch. 〫 Easy operation with durable remote pendant switch with 10-foot cord. • 5-year limited warranty. The BURNDY® Y10AC9OEM is an additional electric hydraulic pump offering that comes equipped with a foot switch and “jog-andhold” feature. Keep both hands on the connection with the Y10AC9OEM pump kit. For further details please contact customer service. Pendant Switch with 10 Cord Quick Disconnect Hydraulic Coupler 5/8 HP Motor N-67 1.6 Quart Reservoir Oil Level Window Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Hydraulic Pumps EPP10 AND EPP6 SPECIFICATIONS Motor: 115 V-AC/60 Hz 1/2 HP @ 3450 RPM Maximum current draw: 12.5 amperes Reservoir volume: 2 qts. Height: 16 Base: 6 8 Weight: 30 lbs. EPP Series Electric/Hydraulic Pump Hydraulic Output Pressures of 10,000 PSI and 6,000 PSI The lightweight and durable EPP10 electric/hydraulic pump is for use with all BURNDY® HYPRESS™ remote heads and cutters requiring 10,000 PSI operating pressure. Both the EPP10 and the EPP6 are equipped with a built-in, factory set pressure relief valve. An audible “pop” and recycling of the pump and relaxing of the hose, signals completion of the crimping/cutting cycle. Both pumps are supplied with a durable hand-held electric pendant switch, for remote operation of the unit, and have a manual selection switch mounted for operation of the unit at the pump. The operator can select which method is best suited for the application. An optional carry/shipping case can be ordered. All EPP Series pumps have been life cycle tested to over 100,000 cycles without failure, and are warranted to be free of defects in materials and workmanship for five (5) years when properly maintained and operated. FOR USE ON FEATURES • Lightweight. • Small size. • Factory set relief valve. • 100,000 (+) life cycles. • Sealed electric pendant switch. BENEFITS • High quality crimps are achieved with built in, factory set pressure release valve and audible recycling of pump to signal completion of crimp cycle. • Easy to lift, carry and transport tool around job site with lightweight body and handle. • Convenient 115 V-AC electric powered motor. • Durable remote pendent switch. • Easy operation controlled with pendent switch, or manual switch. • Saves time with quick disconnect hydraulic fitting. • Long durable life expectancy with lightweight cast aluminum reservoir body. • 5-year limited warranty. EPP10 10,000 Y34BH, Y35BH, Y35BH-4, Y39BH, Y45, Y46, Y46C, Y60BHU, 750BH, Y750BH-2, Y644MBH, RHCC Series Cutters EPP6 6,000 Y35L, Y28B ACCESSORIES Cat. No. EPPCASE-1 Steel carrying case with handle and locking latch. N-68 Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Hydraulic Pumps EPAC10, EPAC8, AND EPAC6 SPECIFICATIONS Motor: 1/2 HP 115/230 V-AC, 60 Cycle Maximum current draw: 10 amperes Reservoir volume: 8 quarts max., 2 quarts min. Height: 17-1/2 Base: 11-3/4 18-1/2 Dry weight: 68 lbs. (82 lbs. w/max. fluid) (1/2 Hp @ 3450 RPM) EPAC Series Electric/Hydraulic Pump, Air Control Hydraulic Output Pressures of 10,000 PSI, 8,800 PSI, and 6,000 PSI The EPAC10, EPAC8, and EPAC6 electrically driven hydraulic pumps feature exclusive automatic or manual “jog and hold” operation control provided by a unique air control switch, which provides the safest operation method of any pump available. All EPAC’s are remotely controlled by an improved air control switch which electrically isolates the operator from the unit, and can be operated by either hand or foot activation. A three (3) position toggle switch mounted on the control box allows the operator to select either full automatic, off, or manual operation. The automatic mode advances the remote tool into a “hold” position without crimping the connector so the operator can inspect the orientation before completing the crimp. Once the crimp is completed, the pump automatically turns the pump off, allowing the retraction of the remote tool and resets itself for the next operation. The manual position allows the operator to jog the tool forward without the tool ram retracting. To retract the tool prior to completing the crimp, turn the control switch to “off,” the pump will stop and the tool will retract. In the manual mode the pump advances only while the control is being depressed. To complete a crimp, squeeze and hold the air control switch until the pump reaches the pre-set pressure and shuts off. FOR USE ON FEATURES • Roll cage • 3 position switch and control box • Factory set output pressure • Quick disconnect hydraulic coupler • Oil level window • 8 quart reservoir EPAC10 EPAC-8 10,000 Y34BH, Y35BH, 8,800 Y48BH EPAC-6 6,000 Y35L BENEFITS • Permits final inspection of connector before completing crimp cycle. • Extra supply hydraulic fluid 8-quart reservoir. • Full automatic or manual “Jog and Hold” cycles. • Operator safety with power loss “smart circuit,” freezes unit in event of power disruption. • Method of operation desired is permitted with 3-position selection switch. • Safety is provided against hazardous shock with airbulb actuator and air line. • Saves time with quick disconnect hydraulic fitting. • Windows allows easy inspection of proper oil level. • High quality crimps are achieved with built-in factory set pressure release valve. • 5-year limited warranty. The EPAC Series of electrically driven hydraulic pumps incorporate a heavy-duty roll cage design that is both rugged and portable. All EPAC Series pumps have been life cycle tested to over 100,000 cycles without failure, and are warranted to be free of defects in material and workmanship for five (5) years when properly maintained and operated. N-69 Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Hydraulic Pumps EP10, EP10-2, EP8, AND EP6 SPECIFICATIONS Motor: 1/2 HP 115/230 V-AC, 60 cycle (EP**-2 versions): 1/2 HP 220/230 V-AC, 50 cycle Maximum current draw: 10 amperes Reservoir volume: 8 quarts max., 2 quarts min. Height: 17-1/2 Base: 11-3/4 18-1/2 Dry weight: 68 lbs. (86 lbs. with max. fluid) (1/2 Hp @ 3450 RPM) EP SERIES ELECTRIC/ HYDRAULIC PUMPS Hydraulic Output Pressures of 10,000 PSI, 8,800 PSI, and 6,000 PSI Electrically driven hydraulic pumps are supplied with a durable, hand-held electric pendent switch that remotely controls the pump and matches the output requirements of all HYPRESS™ remote heads and cutters. Each pump is equipped with a built-in, factory set, pressure relief valve. An audible “pop” and recycling of the pump and relaxing of the hose, signals completion of the crimping/cutting cycle. All EP series pumps are supplied with 115/230 - 220/230 voltage, 60/50 hertz, 1/2 horsepower motor and can be wired for use with any electric power source worldwide. A three prong, grounded plug is wired standard on the units. All EP Series pumps have been life cycle tested to over 100,000 cycles without failure, and are warranted to be free of defects in materials and workmanship for five (5) years when properly maintained and operated. BENEFITS FOR USE ON • Provides fast sure pump action plus a long life expectancy. • It’s portable. Roll cage allows easy moving on the job site. • Durable 1/2 HP dual voltage motor. • Extra supply of hydraulic fluid with 8 quart reservoir. • Saves time with quick-disconnect hydraulic fitting. • Easy operator control is provided with remote pendent switch. • Easy inspection of proper oil level is provided by see through window. • High quality crimps are achieved with built-in, factory set, pressure release valve and audible recycling of pump which signals completion of crimp. • 5-year limited warranty. EP10 10,000 Y34BH, Y35BH, Y35BH-4, EP10-2 Y39BH, Y45, Y46, Y46-C, Y60BHU, Y750BH, Y750BH-2, RHCC Series Cutters EP8 EP6 8,800 6,000 Y48BH Y35L FEATURES 1/2 HP MOTOR DUAL VOLTAGE/HERTZ ROLL CAGE QUICK DISCONNECT HYDRAULIC COUPLER N-70 OIL LEVEL WINDOW 8 QUART RESERVOIR FACTORY SET OUTPUT PRESSURE Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Hydraulic Pumps EP10-1HP AND EP10-1HP-2 SPECIFICATIONS Motor: 1 HP 115/230 V-AC, 60 cycle (EP**-2 versions): 1/2 HP 220/230 V-AC, 50 cycle Maximum current draw: 10 amperes Reservoir volume: 8 quarts max., 2 quarts min. Height: 17-1/2 Base: 11-3/4 18-1/2 Dry weight: 68 lbs. (86 lbs. with max. fluid) (1/2 Hp @ 3450 RPM) EP-1HP SERIES ELECTRIC/ HYDRAULIC PUMPS Hydraulic Output Pressures of 10,000 PSI, 8,800 PSI, and 6,000 PSI Heavy duty electrically driven hydraulic pumps are supplied with a durable, handheld electric pendent switch that remotely controls the pump and matches the output requirements of all HYPRESS™ remote heads and cutters. Each pump is equipped with a built-in, factory set, pressure relief valve. An audible “pop” and recycling of the pump and relaxing of the hose, signals completion of the crimping/cutting cycle. All EP-1HP series pumps are supplied with 115/230 - 220/230 voltage, 60/50 hertz, 1 horsepower motors and can be wired for use with any electric power source worldwide. A three prong, grounded plug is wired standard on the units. All EP-1HP Series pumps have been life cycle tested to over 100,000 cycles without failure, and are warranted to be free of defects in materials and workmanship for five (5) years when properly maintained and operated. FEATURES FOR USE ON • Heavy duty design. • Roll cage. • Quick disconnect hydraulic coupler. • Oil level window. • 8 quart reservoir. • Factory set output pressure. • 1 HP motor dual voltage/hertz. EP10-1HP 10,000 Y34BH, Y35BH, EP10-1HP-2 Y35BH-4, Y39BH, Y45, Y46, Y46-C, Y60BHU, Y750BH, Y750BH-2, RHCC Series Cutters BENEFITS • Provides fast sure pump action plus a long life expectancy. • Its portable roll cage allows easy moving on the job site. • Strong durable motor provided with (1) H.P. dual voltage design. • Extra supply of hydraulic fluid with 8 quart reservoir. • Saves time with quick-disconnect hydraulic fitting. • Easy operator control is provided with remote pendant switch. • Easy inspection of proper oil level is provided by see through window. • High quality crimps are achieved with built-in, factory set, pressure release valve and audible recycling of pump which signals completion of crimp. • 5-year limited warranty. N-71 Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Hydraulic Pumps GP10 Specifications Engine: Reservoir volume: Pump height: Pump width: Pump length: Overall height: Overall width: Overall length: Pump and motor dry weight: Overall dry weight: GP Series Gasoline Engine Driven Hydraulic Pump Hydraulic Output Pressures of 10,000 PSI The GP series gasoline engine driven hydraulic pump is a heavy-duty design that is rugged and portable. Supplied with a four (4) H.P. engine, the pump operates all BURNDY® remote compression heads and cable cutters. All GP style pumps have a built-in, factory pre-set, automatic pressure release overload valve with a definite pulsing and recycling to signal the completion of a crimp. The manual control valve allows user to “Jog and Hold” due to the unique check valve design that keeps pressure in the output line until retracted. 4 H.P., 4 cycle 2 gallons (8 qts.) 19-3/4 13 18 22-1/4 16 21 64-1/4 lbs. 77-3/4 lbs. FOR USE ON Pump PSI GP10 BENEFITS • Portable pump with sturdy steel roll cage. • Durable heavy-duty four (4) H.P. engine for all HYPRESS™ applications and long life expectancy. • Manual control valve permits easy control of crimping or cutting operations. • Fast hose assembly with quick disconnect pressure matched hydraulic couplers. • Ample hydraulic capacity with (8) quart reservoir. • 5-year limited warranty. Hydraulic Tools and Cutter 10,000 Y34BH, Y35BH, Y35BH-4, Y39BH, Y45, Y46, Y46C, Y60BHU, Y60BHU-D, Y750BH, Y750BH-2, RHCC Series Cutters FEATURES STURDY STEEL ROLL CAGE DESIGN HEAVY-DUTY GASOLINE ENGINE MANUAL CONTROL VALVE N-72 QUICK DISCONNECT HYDRAULIC COUPLER 8 QUART RESERVOIR OIL LEVEL INSPECTION WINDOW Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Hydraulic Pumps HYDRAULIC HOSES NON CONDUCTIVE HOSES* NON CONDUCTIVE HOSES* CONDUCTIVE HOSES* 10,000 PSI 6,000 PSI 10,000 PSI Cat. No. Cat. No. Description PT 29900-10 10 - 3/16 diameter - non conductive hose with stackable couplers (male/female) orange PT 29900-15 15 - 3/16 diameter - non conductive hose with stackable couplers (male/female) orange PT 29900-25 25 - 3/16 diameter - non conductive hose with stackable couplers (male/female) orange PT 29901-10 10 - 1/4 diameter - non conductive hose with stackable couplers (male/female) orange Description PT 29902-10 10 - non conductive hose with stackable couplers (male/female) - orange Cat. No. Description PT 91 8 - steel braided hose with steel spring reinforced ends. Stackable couplers (male/female) - Black. No electrical rating. DO NOT use on energized conductor. PT 29902-15 15 - non conductive hose with stackable couplers (male/female) - orange PT 29902-25 25 - non conductive hose with stackable couplers (male/female) - orange PT 29074-1 Non conductive hose carrying bag * For proper care and maintenance of hydraulic hoses, consult the “Hydraulic Hose Care” manual, Form No. 7828 PT 29901-15 15 - 1/4 diameter - non conductive hose with stackable couplers (male/female) orange 8,800 PSI Cat No. Description PT 76 8 - steel braided hose with steel spring reinforced ends. Stackable couplers (male/female) - Black. No electrical rating. DO NOT use on energized conductor. * For proper care and maintenance of hydraulic hoses, consult the “Hydraulic Hose Care” manual, Form No. 7828. PT 29901-25 25 - 1/4 diameter - non conductive hose with stackable couplers (male/female) orange Note: 1/4 diameter hose provides higher flow rate for faster ram movement. N-73 * For proper care and maintenance of hydraulic hoses, consult the “Hydraulic Hose Care” manual, Form No. 7828 Do not attempt to repair or recouple the hose yourself! Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Hydraulic Pumps ACCESSORIES PT 29074-1 Insulated hose carrying bag Designed to provide protection and cleanliness of non-conductive hoses. Accommodates 100 ft. of non-conductive coiled to 17-1/2 O.D. and 3-3/4 wide. Maximum carrying capacity: 10 lbs. Adjustable Head Grip For joining HYPRESS™ heads to universal hot sticks PT 29075 (for Y35L) PT 29402-1 (for Y35BH) PT 10128 (for Y46) DIE CASES PT 29291 (Y750, Y35/Y39) die case for “U” -type die sets PT 6545 (Y45 and Y46) die case for “S” and “P” -type die sets Replacement Coupler 6,000 PSI operating pressure PT 29091 (male) PT 29214-1 (female) HYFLUID™ ALFLUID™ HYFLUID™ QT. HYFLUID™ GAL. (available in quart and gallon size containers) ALFLUID™ QT. ALFLUID™ GAL. (available in quart and gallon size containers) Hydraulic fluid for BURNDY® HYPRESS™ hand operated tools: Use ALFLUID™ in hand operated tools during extended use below 32 degrees. Y35 and Y35-2 HYPRESS™ tools Y39 HYPRESS™ tool Y750 REVOLVER HYPRESS™ tools Replacement Coupler 10,000 PSI operating pressure PT 94 (male) PT 93 (female) All weather HYDRAULIC fluid for BURNDY® pumps: HP hand pump FP foot pump GP gasoline pump EPP. electric pump AC-3H auto/man. elect. pump DC-3H auto/man. elect. pump N-74 In-line Pressure Gauge 10,000 PSI operating pressure for hydraulic pumps PT 11018 Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Low Pressure Hydraulic ENFORCER™ HIW716ENF SPECIFICATIONS Chuck Type: Optimal Pressure: Flow Range: Optimal Flow Range: Operation: Torque: Weight: Length: Height: Width: HYDRAULIC IMPACT WRENCH VARIABLE TORQUE 7/16 Quick Chuck When it comes to drilling holes or tightening and loosening hardware the ENFORCER™ hydraulic impact wrench (Catalog Number HIW716ENF) provides a powerful punch with 515 ft-lbs of torque that is unsurpassed in the 7/16 series of low pressure wrenches. Utilizing the very latest in CNC machining technology and superior materials, BURNDY® is proud to provide one of the toughest, lightweight wrenches ever offered in this class. The ENFORCER™ wrench comes with a 7/16 Tri-ball quick chuck with a wide flange that will provide a secure hold on all standard 7/16 hex drive bits and accessories. The adjustable torque selector allows users to choose between a low setting of 200 ft-lbs and high setting of 515 ft-lbs of output torque. The dual acting spool allows the user to change from Open to Closed center operating circuits. In addition to our standard fiveyear limited warrany, the ENFORCER™ wrench comes with a full one-year unlimited warranty on the shaft seal. The ENFORCER™ wrench comes equipped with an internal safety relief valve to protect the tool against hydraulic pressure spikes. This regulates pressure to the motor, and therefore allows excessive flow (flow which is beyond that which is required to do the work) to bypass back to the return side of the circuit. Forward/Reverse Selector Variable Torque Selector 7/16 Quick Change 750-2000 PSI 4-12 GPM 4-8 GPM Open/Closed option 515 ft-lbs 5.95 lbs 7.80 in. 8.90 in. 3.10 in. ACCESSORIES Features and Benefits • Industry exclusive torque selector. 〫 Dual torque selector spool allows users to switch between 200 and 515 ft-lb torque settings. • 7/16 Tri-ball quick chuck. 〫 Allows users to quickly change bits, sockets or other hardware adaptors. • CNC Machined billet aluminum. 〫 Provides superior strength, reliability and makes for the lightest tool in its class. Also provides for tighter tolerancing to ensure higher quality. • Cartridge style valves. 〫 Provides for greater accuracy and more economical servicing • Dual spool operation. 〫 Allows tool to be used in either an OPEN or CLOSED center hydraulic system. Cat. No. HIW716ENFTGKIT Description Trigger guard assembly kit HIW716ENFTG HIW716ENF wrench provided with a factory installed HIW716ENFTGKIT LPHTADPMMOP66 Male to Male adaptor for use with couplers listed below *(Qty. 2) LPHTHTMANOSE66 Male Coupling 3/8 NPT *(Qty. 1) LPHTHTMABODY66 Female Coupling 3/8 NPT *(Qty. 1) LPHTHOSNCR66668 3/8 x 8 Ft. Hose Set *(Qty. 1) *(Recommended quantity for use with HIW716ENF.) 7/16 Quick Change Chuck Dual Spool Selector for Open & Closed Systems The picture above shows the HIW716ENF model with trigger guard, adaptors, and N-75 couplers as listed under Accessories. Heat Insulated Ergonomic Handle High Grade/Lightweight Aluminum Body See our complete line of Dominator Drill Bits on page N83 in the Master Catalog. Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Low Pressure Hydraulic HIW-716R1 SPECIFICATIONS Specifications Description Chuck Type: 7⁄16 Quick Chuck Pressure: 1000-2000 psi (70-140 BAR) Flow: 4-7 GPM (15-27 LPM) Operation: Open/Closed center Torque: 450 ft-lbs @ 6 GPM Motor: Gerotor Max. Back Pressure: 250 psi (17 BAR) Weight: 7.25 lbs. (3.29 kg) Length: 9 in. (23 cm) Height: 9 in. (23 cm) Width: 3 in. (7.6 cm) Tool Ports: #6 SAE O-Ring (F) IMPACT WRENCH 7/16 Quick Chuck Features and Benefits • Gerotor motor has a lifetime warranty and greater efficiency with longer life than gear type motor tools • High torque output provides unmatched power, yet controllable, with 500 ft-lbs of torque @ 7 GPM • Dual action for Open or Closed center operation • Innovative 3 part design allows tool subassemblies to be quickly removed/replaced if service is required. • 7⁄16 Tri-ball Quick Chuck accommodates standard 7⁄16 hex drive bits and accessories • Eyelet Kit included • 5-year limited warranty • Optional trigger guard kit HIW71612TGKIT Cat.# HIW71612TGKIT Trigger Guard HIW716VTR1 SPECIFICATIONS Specifications Description Chuck Type: 7⁄16 Quick Chuck Pressure: 1000-2000 psi (70-140 BAR) Flow: 4-7 GPM (15-27 LPM) Operation: Open/Closed center Torque: Adjustable 200-500 ft-lbs Max. Back Pressure: 250 psi (17 BAR) Weight: 7.25 lbs. (3.29 kg) Length: 9 in. (23 cm) Height: 9 in. (23 cm) Width: 3 in. (7.6 cm) Tool Ports: #6 SAE O-Ring (F) VARIABLE IMPACT WRENCH Features and Benefits • Adjustable torque setting allows user to select proper power and torque for any job application • Torque is controlled by dumping hydraulic flow back to tank, therefore, no heat buildup or over-taxing of hydraulic power source N-76 • Gerotor type motor • Lightweight—Most powerful wrench in the industry • Dual action spool (Open/Closed center operation) allows the user to quickly change from Open to Closed Center circuits • 7⁄16 Tri-ball Quick Chuck with wide flared flange accommodates standard 7⁄16 hex drive bits and accessories. Tri-Ball design provides a secure hold on attachments • Eyelet Kit included • 5-year limited warranty • Optional trigger guard kit HIW71612TGKIT Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Low Pressure Hydraulic KOMPRESSOR™ LPHY750XT AND LPHY750CXT SPECIFICATIONS Flow Rate: 3 - 9 GPM (11 - 34 LPM) Operating Pressure: 1,500 - 2,500 psi (103 - 172 BAR) Force Developed: 12 Tons Weight: 21 lbs. (9.5 kg) Overall Length: 20.65 in. (524 mm) Width: 15 in. (381 mm) Jaw Opening: 1.65 in. (42 mm) Max. Back Pressure: 250 psi (17 BAR) Crimp Time: Approximately 2 seconds Remote Operated 12 Ton Low Pressure Hydraulic Compression Tool The BURNDY® LPHY750XT KOMPRESSOR™ is a lightweight, compact, low pressure, hydraulic 12 ton crimping tool. The LPHY750XT is double acting for hydraulic ram advance and retract. The KOMPRESSOR™ also has an industry exclusive spring back up for ram retraction in case of loss of hydraulic pressure. The LPHY750XT comes equipped with an ergonomic handle designed for better balance, which helps lessen fatigue to the operator. The LPHY750XT KOMPRESSOR™ features the BURNDY® 750XT tool head with a 1.65 jaw opening capable of using all industry standard BURNDY® “U” dies. The LPHY750XT also has an industry exclusive visual crimp indicator to assure the operator of a properly completed crimp. The LPHY750XT also has an audible crimp indicator. The LPHY750XT is powered directly from open center or closed center hydraulic tool circuits present on most utility line trucks or can be operated from individual low-pressure hydraulic power units. The LPHY750XT can be switched from open center to closed center operation with a simple external adjustment. The LPHY750XT does not require any additional tooling such as boosters, intensifiers, or hand controls in the bucket. Five-year limited warranty. FOR USE ON FEATURES • LPHY750CXT covered version available. (See picture below.) • Visual and audible crimp indicator assures properly completed crimps with 12 tons of force. • Covers a wide range of applications with its 1.65 jaw opening. • 350 head rotation for versatile tool head positioning allowing the user to get into tight areas easier. • Uses all standard BURNDY® “U” dies. • Operates on open center or closed center hydraulic systems. • Ergonomic handle design for better balance and helps lessen fatigue. • Double acting tool for hydraulic ram advance and retraction. • Spring back up for ram retraction if hydraulic system shuts down. • 5-year limited warranty. Activation Trigger • Tension Sleeves Copper Aluminum ACSR #8 sol - 500 kcmil #8 sol - 587.2 kcmil #4 - 556.5 kcmil • Taps Copper Aluminum #14 sol - 500 kcmil #8 sol - 500 kcmil • Aerial Cable Copper #6 - 500 kcmil • Terminals and Splices Copper #8 - 750 kcmil Aluminum #8 - 750 kcmil ACSR #4 - 556.5 kcmil • HYGROUND® Copper Ground Rods #8 - 500 kcmil 1/2 - 1 diameter ACCESSORIES Hoses: Cat No. LPHTHOSNCR66668OP Direct connect 8 non-conductive hose set Cat No. LPHTHOSNCR666610OP Direct connect 10 non-conductive hose set Ergonomically Balanced Tool and Handle Design Visual Crimp Indicator Large 1.65 Jaw Opening *Cat No. LPHTHOSNCR66668 8 non-conductive hose set *Cat No. LPHTHOSNCR666610 10 non-conductive hose set Hydraulic Fittings: Cat No. LPHTHTMANOSE66 Male coupler 3/8 HTMA Cat No. LPHTHTMABODY66 Female coupler 3/8 HTMA Covered Head Cat No. LPHTADPSMFOP66 Swivel Adapter Covered Body and Handle *These hoses are used with the LPHTADPSMFOP66 swivel adapter. Internal Ram Retraction Backup Spring LPHY750CXT Covered Model Shown Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 N-77 BURNDY® Tooling Low Pressure Hydraulic HBR40 SPECIFICATIONS Flow: 4-7 GPM (15-27 LPM) Optimum Flow: 4 GPM (15 LPM) Pressure: 1200-2000 psi (85-140 BAR) Max. Back Pressure: 150 psi (11 BAR) Weight: 40-48 lbs. Length: 25 Tool Steel Capacity: 1 4-1/4 Performance: (1500 BPM) 45-55 lb. class breakers Whip Hoses: 18 with 3/8 NPT fittings HYDRAULIC BREAKER Light and Medium Duty Features and Benefits • Light to Medium Duty breakers powerful enough for most breaking applications. • Control trigger built into handle. • Provided with 18 braided whip hoses (order HTMA couplers separately). • Standard tool attachment mechanism allows use of all standard tool bits. • No compressed air exploding into atmosphere spreading dirt, dust and noise. • Hydraulic cushioning of return stroke reduces operator shock and fatigue. • Hand grips at comfortable working height. • Hydraulic operation provides continuous lubrication of all moving parts. • 5-year limited warranty. HBR66 SPECIFICATIONS Flow: 4-7 GPM (15-27 LPM) Optimum Flow: 4 GPM (15 LPM) Pressure: 1200-2000 psi (85-140 BAR) Max. Back Pressure: 150 psi (11 BAR) Weight: 50-67 lbs. Length: 27 to 35 Tool Steel Capacity: 1-1/4 6 Performance: 60-80 lb. class series Whip Hoses: 18 with 3/8 NPT fittings HYDRAULIC BREAKER Medium and Heavy Duty Features and Benefits • Medium to Heavy Duty breakers suitable for extended periods of operation. • Control trigger built into handle. • Provided with 18 braided whip hoses (order HTMA couplers separately). • Standard tool attachment mechanism allows use of all standard tool bits. • No compressed air exploding into atmosN-78 phere spreading dirt, dust and noise. • Hydraulic cushioning of return stroke reduces operator shock and fatigue. • Hand grips at comfortable working height. • Hydraulic operation provides continuous lubrication of all moving parts. • HBR67HF capable of handling 7-10 GPM. • 5-year limited warranty. Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Low Pressure Hydraulic HTP3, HP3 3 SUBMERSIBLE PUMPS The HP3 and HTP3 hydraulic submersible pumps are designed to reliably pump large volumes of liquids and solids (per specifications). HP and HTP models are durable and offer a very high performance-to-weight ratio. These pumps are self-lubricating, utilizing the hydraulic fluid in a closed loop to ensure consistent, reliable lubrication. The units can be run dry as they do not require water for cooling purposes whether submersed or not. The high output and compact nature of these pumps make them ideal for pumping out vaults, trenches, ditches, ponds, tanks, pools, etc. in a multitude of industries including agriculture, construction, mining, utilities, public works, departments of transportation, and more. 3 Submersible Pump HP3 SPECIFICATIONS SPECIFICATIONS HP3 HTP3 Flow: Pressure: Features and Benefits • Totally submersible • Pumps solids without blockage or damage • Self lubricating design • Cast aluminum pump body • Double-sealed hydraulic motor shaft protects hydraulic source from water • Thumb screw secured lid so cover is easy to remove without special tools • Provided with whip hoses • High impact, abrasion resistant liner • 5-year limited warranty 3 Trash Pump HTP3 Weight: Pump capacity: Operation: Discharge size: Maximum lift: Motor: 7-10 GPM (27-38 LPM) 1000-2000 PSI (70-140 BAR) 36 lbs. (16.34 kg) 750 GPM (2800 LPM) Open/Closed center 3 outlet (3 Male Cam-Lock) 50 ft. (21.34 m) Gear Motor ACCESSORIES Cat. No. HOSE325 HOSE350 Description 25 ft. long hose 50 ft. long hose HP2HV (HIGH VOLUME) Flow: Pressure: Max. Back Pressure: Weight: Pump capacity: Operation: Discharge size: Motor: Diameter: Maximum lift: Ports: 7-10 GPM (27-38 LPM) 1000-2000 psi (70-140 BAR) 250 psi (17 BAR) 40 lbs. (18.16 kg) 500 GPM (1900 LPM) Open/Closed center 3 outlet (3 Male Cam-Lock) Gear Motor 12 in (30.5 cm) 40 ft. (18.29 m) 1⁄2 14 (#8) NPT (F) SPECIFICATIONS Flow: 4-9 GPM Pressure: 1000-2000 psi (70-140 BAR) Weight: 13 lbs. Pump Capacity: 340 GPM Operation: Open/Closed center Maximum Lift: 80 GPM @ 70 ft Motor: Gerotor Motor 2 SUBMERSIBLE PUMPS Features and Benefits • Totally submersible • Self lubricating design • Lightweigt cast aluminum pump body • Built-in lifting handle/eye • Self-priming pump • Provided with whip hoses • Unit can run dry without damage • HP2HV adaptable to either 2 or 2-1/2 discharge • 5-year limited warranty ACCESSORIES Cat. No. HOSE2 Description Hose Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 N-79 BURNDY® Tooling Low Pressure Hydraulic HPTR1 SERIES POLE TAMPERS The HPT hydraulic pole tampers are designed to provide trouble-free service for compacting around poles, posts, footings and other objects. The pole tamper operates best on a flow rate of 4 gal/min. Operating pressure. Force of blow, and frequency of blow will be a function of the flow rate provided. A minimum of 1000 lb/in2 operating pressure is essential in order to obtain the maximum output performance. The unique patented valving of the HPT pole tamper provides low maintenance, long life and superior handling characteristics because there is no mechanical impacting of the ram within the tamper. The oil reverses the stroke before bottoming out, preventing the tamper from hammering itself when running free between compaction strokes. These features provide unexcelled compaction while virtually eliminating kick-back to the operator’s hand. Pole Tamper With On/Off Valve Features and Benefits SPECIFICATIONS • Available with or without On/Off control valve • Patented valving prevents impacting of the ram within the tamper • Stroke amplitude of 15⁄8 • Stroke frequency of 1375 blows/min. is ideal for compacting around poles, posts, footings, and other objects • Interchangeable heavy duty tamper shoes allows for flexibility • 5-year limited warranty Tamper shoes sold separately. Catalog Number HPT-60-R1 HPT-72-R1 HPT-84-R1 HPT-96-R1 With On/Off Valve Overall Weight Length (Approx.) 60 (152 cm) 72 (183 cm) 84 (213 cm) 96 (244 cm) Pole Tamper With No On/Off Valve 29 lbs (13 kg) 30 lbs (14 kg) 32 lbs (15 kg) 34 lbs (15.4 kg) Flow: Pressure: Max. Back Pressure: Operation: Stroke Amplitude: Stroke Frequency: Tool Ports: Catalog Number HPT-59-R1 HPT-71-R1 HPT-83-R1 4-10 GPM (15-38 LPM) 1000–2000 PSI (70–140 BAR) 250 psi (17 BAR) Open/Closed center 15⁄8 in. 1375 per minute #6 SAE O-Ring (F) No On/Off Valve Overall Length Weight (Approx.) 59 (150 cm) 71 (180 cm) 83 (211 cm) 26 lbs. (12 kg) 28 lbs. (13 kg) 31 lbs. (14 kg) — — — ACCESSORIES Tamper shoes must be ordered separately N-80 Cat # TS-KD: Kidney shoe, 3 8 (7.6 20.3 cm) Cat # TS-RD: Round show, 6 dia. (15.2 cm dia.) Cat # TS-SQ: Square shoe, 8 8 (20.3 20.3 cm) Kidney Shoe Whip Hoses must be ordered separately. Cat # LPHTWHP-BCS66606-18 (Incl. set of [2] hoses) Stk # 002045 Square Shoe Round Shoe Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Low Pressure Hydraulic HHS Series Features and Benefits • Gerotor type motor has lifetime warranty. • Supplied with .325 pitch anti-kickback chain for maximum safety. • Dual action spool quickly and easily changes from Open to Closed center operation. • Automatic, adjustable chain oiler enables longer running time without damage to chain/bar due to lack of lubrication. • Low RPM and high torque––minimizes saw kickback. • Choice of 11, 13, 16 or 20 bars. • 5-year limited warranty. HAND CHAIN SAWS The lightweight Hydraulic Hand-held Chain Saw was designed for the ease of handling, balance and dependability. A Gerotor motor provides the hand-held chain saw with a high level of torque and horsepower for long and trouble-free operation. The handle remains cooler because no hydraulic fluid flows through the grip. An automatic chain oiler is another feature of the saw. In addition, the guide bar contains a nose sprocket for improved cutting performance and reduced wear of the guide bar. The saws are furnished with a .325 pitch anti-kick back chain. The dual spool trigger design enables operation of the tool on both open-center and closedcenter systems. Catalog Number HHS-O/C-B11 HHS-O/C-B13 HHS-O/C-B16 HHS-O/C-B20 Overall Length Bar Length Cutting Capacity Weight (Approx.) 21 24 27 30 13-1/2 15-1/2 18-1/2 22-1/2 11 13 16 20 7-1/4 lbs. 7-1/2 lbs. 8 lbs. 8-1/2 lbs. SPECIFICATIONS HHS & HPS Flow: HPS Series Pressure: Operation: Motor: Chain: Tool Ports: Max. Back Pressure: POLE CHAIN SAWS The HPS hydraulic pole saws are designed for safety, convenience and function. The fiberglass extension provides lightweight strength reducing operator fatigue. The trigger guard helps to prevent accidental motor start. The high speed, high performance Gerotor motor enables these pole saws to tackle the toughest of pruning or clearing jobs. Pole circular saw models incorporate a nose and blade guard for stability and fewer chips thrown towards the operator. Pole chain saw models have a disk next to the sprocket to lessen the danger of a poorly adjusted chain from coming off the sprocket. In addition, the guide bar contains a selflubricating oiling system to help reduce wear and increase performance. Non-conducting fiberglass poles tested to meet OSHA regulation 1910.269. 5-8 GPM (19-30 LPM) 1000-2000 psi (70-140 BAR) Open/Closed center Gerotor .325 pitch anti-kickback #6 SAE O-Ring (F) 250 psi (17 BAR) Catalog Number Overall Length Handle Length Bar Length Cutting Capacity Weight (Approx.) HPS-O/C-4-B11 HPS-O/C-4-B13 HPS-O/C-5-B11 HPS-O/C-5-B13 73 (61) 76 (64) 85 (71) 88 (74) 48 48 60 60 13-1/2 15-1/2 13-1/2 15-1/2 11 13 11 13 8-3/4 lbs. 9 lbs. 9-1/4 lbs. 9-1/2 lbs. Features and Benefits • Gerotor motor has lifetime warranty. • Dual action spool quickly and easily changes from Open to Closed center operation. • Automatic, adjustable chain oiler enables longer running time without damage to chain/bar due to lack of lubrication. • .325 pitch anti-kick back chain supplied standard. • Low RPM and high torque––minimize saw kickback. • Choice of 11 or 13 bars. • 5-year limited warranty. Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 N-81 BURNDY® Tooling Low Pressure Hydraulic HPP18, HPP18-2 SPECIFICATIONS HYDRAULIC POWER PACK HPP18 Output/Flow: 1 @ 2,000 PSI @ 1–10 GPM (138 Bar @ 0-38 LPM) Dry Weight: 233 lbs. (105.6 kg) Length: 35 (88.9 cm) Width: 29 (73.6 cm) Height: 32 (81.2 cm) Motor: 18 Hp @ 3500 RPM Cat # HPP18 (Single Circuit) Cat # HPP18-2 (Dual Circuit) The HPP18-2 Hydraulic Power Pack is designed to provide hydraulic flow and pressure for operation of HTMA Type I and Type II hydraulic tools. The power pack is equipped with an 18 HP gas engine. The power packs are all equipped with air-to-oil coolers with suction fan mounted to the power shaft on the engine. The fuel and hydraulic systems are self-contained with the required reservoir, filtration and level indicators. The hydraulic system consists of a hydraulic system fluid reservoir; filter assembly, single (HPP18) or tandem pump (HPP18-2), and a wide variety of flow controls. The filter element is a “spin on” type element for easy replacement. The filter housing has a pressure bypass valve to divert fluid directly to the tank in the event of a restricted filter. Only the hydraulic pumps are called out in the parts section of this manual. Pressure hoses from the pumps are connected directly to a control module, which contains a relief valve, a flow control valve, and pressure and return ports. 5 gallon hydraulic reservoir for cooler oil operation. HPP18-2 Output/Flow Features and Benefits • Briggs & Stratton 18 HP VANGUARD gas engine (twin OHV cylinders.) • Integral oil cooling system with fully shrouded fan and changeable oil filter. • Fold away locking handle for easy job site portability. • Electronic ignition with key start, 12 Volt battery. • Features manual choke and an adjustable throttle mechanism with lock/adjustment. • Variable GPM output valve provides fluid flow from 1-10 GPM @ 2,000 psi (HPP18 only). • HPP18-2 is a dual circuit unit: (1) 10 GPM or (2) 5 GPM. • HPP18-2 has the ability to operate two (2) 5 GPM tools simultaneously or one (1) tool up to 10 GPM. HPP5 2 @ 2,000 PSI @ 5 GPM or 1 @ 2,000 PSI @ 10 GPM Dry Weight: 233 lbs. (105.6 kg) Length: 35 (88.9 cm) Width: 29 (73.6 cm) Height: 32 (81.2 cm) Motor: 18 Hp @ 3500 RPM SPECIFICATIONS Specifications Engine: Operating Pressure: Flow: Dry Weight: Fuel Tank Capacity: Hyd. Oil Capacity: Length: Width: Height: HYDRAULIC POWER PACK N-82 Features and Benefits • Honda 5.5 HP engine with recoil start for reliability, ease of use and minimal maintenance. • Lightweight and compact, weighing only 83 lbs. Easily transported and can be picked up by one person. • Air blast oil cooler/radiator system with thermostatic control. Prevents overheating of the hydraulic oil. Description Honda 5.5 Hp recoil start 1450 psi 5.4 GPM 83 lbs. 1 gallon 1.25 gallons 20 17 18 • Built with a robust stainless steel frame and wheel kit. Provides outstanding protection during use and transport. • Operating controls are basic and easy to use. Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Low Pressure Hydraulic LPHT ACCESSORIES This is a generic sample of the more than 200 accessory items available. If you do not Catalog Number see what you are looking for, call us at BURNDY® and we will get it for you: 1-800-346-4175. Description LPHT3CHISEL11418 LPHTASPHALTCUT118 LPHTCLAYSPADE118 LPHTGRDVR11458 LPHTGRDVR11858 LPHTMOILPT118 LPHTMOILPT11814 LPHTNARCHISEL11814 LPHTADPMM71612 HIW71612TGKIT LPHTADPMMOP66 3 Chisel, 1-1/4 hex, 18 Long Asphalt Cutter, 1-1/8 hex Clay Spade, 1-1/8 hex Ground Rod Driver, 1-1/4 hex, 5/8 Rod Ground Rod Driver, 1-1/8 hex, 5/8 Rod Moil Point, 1 hex, 18 Long Moil Point, 1-1/8 hex, 14 Long Narrow Chisel, 1-1/8 hex, 14 Long 7/16 Quick Chuck Adaptor 1/2 Square Trigger Guard for HIW-716, HIW-12 ADP Male/Male SAE #6, 3/8 NPT (2 required per tool) Auger Bits (call for many additional options) LPHTBIT111618D 11/16 18 Long 7/16 QC; Dominator LPHTBIT111624D 11/16 24 Long 7/16 QC; Dominator LPHTBIT131618D 13/16 18 Long 7/16 QC; Dominator LPHTBIT131624D 13/16 24 Long 7/16 QC; Dominator LPHTBIT151618D 15/16 18 Long 7/16 QC; Dominator LPHTBIT151624D 15/16 24 Long 7/16 QC; Dominator Hoses (call for many additional options) red or orange LPHTHOSNCR666610 Hose - Insulated, 10 ft., 3/8 NPT, 3/8 NPT LPHTHOSNCR66668 Hose - Insulated, 8 ft., 3/8 NPT, 3/8 NPT LPHTHOSNCR66668QP Hose - Insulated, 8 ft., SAE #6, 3/8 NPT LPHTHOSNCR666610OP Hose - Insulated, 10 ft., SAE #6, 3/8 NPT Couplers (call for many additional options) LPHTDRIPBODY66 Dripless Body - 3/8 Body, 3/8 NPT LPHTDRIPBODY88 Dripless Body - 1/2 Body, 1/2 NPT LPHTDRIPNOSE66 Dripless Nose - 3/8 Body, 3/8 NPT LPHTDRIPNOSE88 Dripless Nose - 1/2 Body, 1/2 NPT LPC38S 3/8, 3/8 NPT Flush Face Coupler Set - Body & Nose LPC12S 3/8, 1/2 NPT Flush Face Coupler Set - Body & Nose LPHTHTMADUSTCAPF HTMA Dust Cap - Body LPHTHTMADUSTCAPM HTMA Dust Cap - Nose Sockets LPHTSOC121/118 Dual Socket - 1/2 Drive 1 1-1/8 LPHTSOC121316/1516 Dual Socket - 1/2 Drive 13/16 & 15/16 LPHTSOC121 Socket - 1/2 Drive 1 LPHTSOC121116 Socket - 1/2 Drive 11/16 LPHTSOC12112 Socket - 1/2 Drive 1-1/2 LPHTSOC12114 Socket - 1/2 Drive 1-1/4 LPHTSOC12118 Socket - 1/2 Drive 1-1/8 LPHTSOC121188PT Socket - 1/2 Drive 1-1/8, 8 Point LPHTSOC1212 Socket - 1/2 Drive 1/2 LPHTSOC12128PT Socket - 1/2 Drive 1/2, 8 Point LPHTSOC121316 Socket - 1/2 Drive 13/16 LPHTSOC1213168PT Socket - 1/2 Drive 13/16, 8 Point LPHTSOC12138 Socket - 1/2 Drive 1-3/8 LPHTSOC1215168PT Socket - 1/2 Drive 15/16, 8 Point LPHTSOC121716 Socket - 1/2 Drive 1-1/16 LPHTSOC1217168PT Socket - 1/2 Drive 1-1/16, 8 Point LPHTSOC1218PT Socket - 1/2 Drive 1, 8 Point LPHTSOC1234 Socket - 1/2 Drive 3/4 LPHTSOC12348PT Socket - 1/2 Drive 3/4, 8 Point LPHTSOC1258 Socket - 1/2 Drive 5/8 LPHTSOC12588PT Socket - 1/2 Drive 5/8, 8 Point LPHTSOC1278 Socket - 1/2 Drive 7/8 LPHTSOC12788PT Socket - 1/2 Drive 7/8, 8 Point LPHTSOC12916 Socket - 1/2 Drive 9/16 HIW12SOCSET Socket Set - 1/2 Drive DP IMP 6 Point US: 1-800-346-4175 www.burndy.com N-83 Canada: 1-800-387-6487 BURNDY® Tooling Knockouts—Mechanical and Ratchet BKOM50125 BKOM50125 SPECIFICATIONS KNOCKOUT SET Description 1/2 – 1-1/4 Knockout Set For 1/2 – 1-1/4 Conduit Size Weight 3 lbs. The BURNDY® Knockout Set is designed to punch holes for 1/2 – 1-1/4 conduit in distribution boxes, electrical panels and troughs. ACCESSORIES The Knockout Set is provided with a 1-year limited warranty. Components for kit listed above can be purchased separately. Features and Benefits • Four-point design allows slug to drop automatically without splitting. • Punches up to 10-gauge mild steel. • Set includes the four most popular sizes of punches and dies packed in a sturdy storage case. • 1-year limited warranty. SET INCLUDES Catalog Number Description BKP500B BKD500B BKP750B BKD750B BKP1000B BKD1000B BKP1250B BKD1250B BKSB50B BKS752B BK88004 1/2 Punch 1/2 Die 3/4 Punch 3/4 Die 1 Punch 1 Die 1-1/4 Punch 1-1/4 Die 1/2 Bearing & Drive Screw 3/4 – 2 Bearing & Drive Screw Storage Case Hole Weight 7/8 7/8 1-3/32 1-3/32 1-11/32 1-11/32 1-11/16 1-11/16 .4 lb. 1 lb. .4 lb. 1 lb. 1 lb. 1 lb. 2 lb. 2 lb. 1 lb. 1 lb. 1.5 lb. N-84 Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Knockouts—Mechanical and Ratchet BKOM152 BKOM152 SPECIFICATIONS KNOCKOUT SET Description Weight 1-1/2 – 2 Knockout Set 4 lbs. For 1-1/2 – 2 Conduit Size The BURNDY® Knockout Set is designed to punch holes for 1-1/2 – 2 conduit in distribution boxes, electrical panels and troughs. ACCESSORIES The Knockout Set is provided with a 1-year limited warranty. Components for kit listed above can be purchased separately. Features and Benefits • Four-point design allows slug to drop automatically without splitting. • Punches up to 10-gauge mild steel. • Durable storage case. • 1-year limited warranty. SET INCLUDES Catalog Number Description BKP1500B BKD1500B BKP2000B BKD2000B BKS752B BK88001 1-1/2 Punch 1-1/2 Die 2 Punch 2 Die 3/4 – 2 Bearing & Drive Screw Storage Case Hole Weight 1-15/16 1-15/16 2-3/8 2-3/8 — — 2 lb. 2 lb. 2 lb. 2 lb. 1 lb. 1.5 lb. N-85 Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Knockouts—Mechanical and Ratchet BKOH2540 BKOH2540 SPECIFICATIONS ASSORTED KNOCKOUT KIT Description 2-1/2 – 4 Knockout Kit Weight 22 lbs. For 2-1/2 – 4 Conduit Size The BURNDY® Assorted Knockout Kit is designed to punch holes for 2-1/2 – 4 conduit in distribution boxes, electrical panels and troughs. ACCESSORIES The Knockout Kit is provided with a 1-year limited warranty. Components for kit listed above can be purchased separately. Features and Benefits • Expand capability of 1/2 – 2 sets. • Four-point design allows slug to drop automatically without splitting. • Punches up to 10-gauge mild steel. • Packed in metal storage case. • 1-year limited warranty. SET INCLUDES Catalog Number Description BKP2500 BKD2500 BKP3000 BKD3000 BKP3500 BKD3500 BKP4000 BKD4000 BK88008 2-1/2 Punch 2-1/2 Die 3 Punch 3 Die 3-1/2 Punch 3-1/2 Die 4 Punch 4 Die Metal Storage Case Hole Weight 2-7/8 2-7/8 3-1/2 3-1/2 4 4 4-1/2 4-1/2 — 3 lb. 3 lb. 4 lb. 4 lb. 4 lb. 4 lb. 4 lb. 4 lb. 5 lb. N-86 Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Knockouts—Mechanical and Ratchet BKOW520 BKOW520 SPECIFICATIONS KNOCKOUT SET WITH RATCHET WRENCH Description 1/2 – 2 Knockout Set with Ratchet Wrench (BKW52) Weight 12 lbs. For 1/2 – 2 Conduit The BURNDY® Knockout Set with Ratchet Wrench is designed to punch holes for 1/2 – 2 conduit in distribution boxes, electrical panels and troughs. ACCESSORIES Components for the kit listed above can be purchased separately. The Knockout Set with Ratchet Wrench is provided with a 1-year limited warranty. Features and Benefits • Four-point design allows slug to drop automatically without splitting. • Punches up to 10-gauge mild steel. • Set includes ratchet wrench, six sizes of punches and dies, and two drive screws; all packaged in a rugged storage case. • 1-year limited warranty. SET INCLUDES Catalog Number Description BKP500B BKD500B BKP750B BKD750B BKP1000B BKD1000B BKP1250B BKD1250B BKP1500B BKD1500B BKP2000B BKD2000B BKW52 BKSB50B BKS752B BK88007 1/2 Punch 1/2 Die 3/4 Punch 3/4 Die 1 Punch 1 Die 1-1/4 Punch 1-1/4 Die 1-1/2 Punch 1-1/2 Die 2 Punch 2 Die Hand Ratchet Wrench 1/2 Bearing & Drive Screw 3/4 – 2 Bearing & Drive Screw Storage Case Hole Weight 7/8 7/8 1-3/32 1-3/32 1-11/32 1-11/32 1-11/16 1-11/16 1-15/16 1-15/16 2-3/8 2-3/8 — — — — .4 lb. 1 lb. .4 lb. 1 lb. 1 lb. 1 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 1 lb. 1 lb. 1 lb. 1.5 lb. N-87 Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Knockouts—Mechanical and Ratchet BKOR520 BKOR520 SPECIFICATIONS QUICK HAND RATCHET KNOCKOUT SET Description 1/2 – 2 Quick Hand Ratchet Knockout Set Weight 16 lbs. For 1/2 – 2 Conduit The BURNDY® Hand Ratchet Knockout Set is designed to punch holes for 1/2 – 2 conduit in distribution boxes, electrical panels and troughs. ACCESSORIES Components for kit listed above can be purchased separately. The Hand Ratchet Knockout Set is provided with a 1-year limited warranty. Features and Benefits • Four-point design allows slug to drop automatically without splitting. • Smooth operating ratchet handles up to 10-gauge mild steel or 12-gauge stainless steel. • 1-year limited warranty. SET INCLUDES Catalog Number Description BKP500B BKD500B BKP750B BKD750B BKP1000B BKD1000B BKP1250B BKD1250B BKP1500B BKD1500B BKP2000B BKD2000B BKOR14 BKOR50 BKOR75125 BKOR152 BK88020 1/2 Punch 1/2 Die 3/4 Punch 3/4 Die 1 Punch 1 Die 1-1/4 Punch 1-1/4 Die 1-1/2 Punch 1-1/2 Die 2 Punch 2 Die Ratchet 1/2 Screw Adapter 3/4 – 1-1/4 Screw Adapter 1-1/2 – 2 Screw Adapter Metal Storage Case Hole Weight 7/8 7/8 1-3/32 1-3/32 1-11/32 1-11/32 1-11/16 1-11/16 1-15/16 1-15/16 2-3/8 2-3/8 — — — — — .4 lb. 1 lb. .4 lb. 1 lb. 1 lb. 1 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 12 lb. .4 lb. 1 lb. 1 lb. 4 lb. N-88 Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Knockouts—Hydraulic BKOS5290 BKOS5290 SPECIFICATIONS Description 1/2 – 2 Self-Contained Hydraulic Knockout Set — head swivels 360° SELF-CONTAINED HYDRAULIC 360° KNOCKOUT SET Weight 7-1/2 lbs. For 1/2 – 2 Conduit Features and Benefits The BURNDY® Self-Contained 360° Knockout Set is designed to punch holes for 1/2 – 2 conduit in distribution boxes, electrical panels and troughs. The self-contained 360° Knockout Set is provided with a 1-year limited warranty. SET INCLUDES Catalog Number Description BKP500B BKD500B BKP750B BKD750B BKP1000B BKD1000B BKP1250B BKD1250B BKP1500B BKD1500B BKP2000B BKD2000B BKLP6 BKPR7520 BKPS50 BKSA50 1/2 Punch 1/2 Die 3/4 Punch 3/4 Die 1 Punch 1 Die 1-1/4 Punch 1-1/4 Die 1-1/2 Punch 1-1/2 Die 2 Punch 2 Die Hydraulic Driver Drawstud Drawstud Drawstud Adapter Hole Weight 7/8 7/8 1-3/32 1-3/32 1-11/32 1-11/32 1-11/16 1-11/16 1-15/16 1-15/16 2-3/8 2-3/8 — — — — .4 lb. 1 lb. .4 lb. 1 lb. 1 lb. 1 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 10 lb. 1 lb. .2 lb. .3 lb. • Right-angle head swivels 360° for flexible punching in tight work spaces. • Punches up to 2-1/2 conduit sizes, up to 10-gauge mild steel or 12-gauge stainless steel. • No cumbersome “spacers” required. • Compact, lightweight size: 7-1/2 pounds and 13 in length. • Operating pressure rated at 10,000 psi. • Set includes the most popular drawstuds, punches, and dies for punching holes for 1/2 to 2 conduit; all packed in a sturdy storage case. • 1-year limited warranty. ACCESSORIES Components for the kit listed above can be purchased separately. BKLP6K1 Seal Repair Kit N-89 Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Knockouts—Hydraulic BKOS520 BKOS520 SPECIFICATIONS SELF-CONTAINED HYDRAULIC KNOCKOUT SET Description 1/2 – 2 Self-Contained Hydraulic Set Weight 14 lbs. For 1/2 – 2 Conduit The BURNDY® Self-Contained Hydraulic Knockout Set is designed to punch holes for 1/2 – 2 conduit in distribution boxes, electrical panels and troughs. The Self-Contained Hydraulic Knockout Set is provided with a 1-year limited warranty. Optional 2-1/2 and 3 punch and die available. Features and Benefits • Hydraulic driver punches up to 10-gauge mild steel or 12-gauge stainless steel. • Four-point design allows slug to drop automatically without splitting. • Lightweight and easy to use. • Hydraulic driver operates in any position. • 1-year limited warranty. SET INCLUDES Catalog Number Description BKP500B BKD500B BKP750B BKD750B BKP1000B BKD1000B BKP1250B BKD1250B BKP1500B BKD1500B BKP2000B BKD2000B BKLP2 BKPR7520 BKPS50 BKSA50 BK88020 1/2 Punch 1/2 Die 3/4 Punch 3/4 Die 1 Punch 1 Die 1-1/4 Punch 1-1/4 Die 1-1/2 Punch 1-1/2 Die 2 Punch 2 Die Hydraulic Driver Drawstud Drawstud Drawstud Adapter Metal Storage Case Hole Weight 7/8 7/8 1-3/32 1-3/32 1-11/32 1-11/32 1-11/16 1-11/16 1-15/16 1-15/16 2-3/8 2-3/8 — — — — — .4 lb. 1 lb. .4 lb. 1 lb. 1 lb. 1 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 10 lb. 1 lb. .2 lb. .3 lb. 4.1 lb. ACCESSORIES Components for the kit listed above can be purchased separately. Additional accessories, not included in kit, are listed below. N-90 Catalog Number Description Hole Weight BKP2500 BKD2500 BKP3000 BKD3000 BKLP2K1 2-1/2 Punch 2-1/2 Die 3 Punch 3 Die Seal Repair Kit 2-7/8 2-7/8 3-1/2 3-1/2 — 3 lb. 3 lb. 4 lb. 4 lb. — Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Knockouts—Hydraulic BKOH520A BKOH520A SPECIFICATIONS Description 1/2 – 2 Hydraulic Knockout Set with BPH20 Hand Pump HYDRAULIC KNOCKOUT SET For 1/2 – 2 Conduit The BURNDY® Hydraulic Knockout Set is designed to punch holes for 1/2 – 2 conduit in distribution boxes, electrical panels and troughs. Provided with hand pump. Features and Benefits The Hydraulic Knockout Set is provided with a 1-year limited warranty. BKOH520A SET INCLUDES Catalog Number Description BKP500B BKD500B BKP750B BKD750B BKP1000B BKD1000B BKP1250B BKD1250B BKP1500B BKD1500B BKP2000B BKD2000B BPH20 BKPR7540 BKPS50* BKC3540** BCH1211 BH864 BCM5 1/2 Punch 1/2 Die 3/4 Punch 3/4 Die 1 Punch 1 Die 1-1/4 Punch 1-1/4 Die 1-1/2 Punch 1-1/2 Die 2 Punch 2 Die Hand Pump — 2 speed Drawstud for 3/4 – 4 Punches & Dies Stainless Steel Drawstud, 3/8 dia. Converter 12-ton Hydraulic Cylinder 6 Rubber Hose Coupler Metal Case Weight 31 lb. Hole Weight 7/8 7/8 1-3/32 1-3/32 1-11/32 1-11/32 1-11/16 1-11/16 1-15⁄16 1-15⁄16 2-3/8 2-3/8 — — — — — — — .4 lb. 1 lb. .4 lb. 1 lb. 1 lb. 1 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 5 lb. 2.5 lb. .2 lb. .4 lb. 6 lb. 2 lb. 11 lb. • Four-point design allows slug to drop automatically without splitting. • Punches up to 10-gauge mild steel or 12-gauge stainless steel. • Hand-powered hydraulic pump. • Assortment of punches, dies and accessories. • Includes metal storage case (11-1/8 x 18-3/4 x 6-1/4). • Competitors’ punches and dies are interchangeable. • 1-year limited warranty. ACCESSORIES Components for kit listed above can be purchased separately. * Must be used with 1/2 punch and die. ** Must be used with 3-1/2 – 4 punch and die. N-91 Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Knockouts—Hydraulic BKOH540A BKOH540A SPECIFICATIONS For 1/2 – 4 Conduit Description 1/2 – 4 Hydraulic Knockout Set with BPH20 Hand Pump The BURNDY® Hydraulic Knockout Set is designed to punch holes for 1/2 – 4 conduit in distribution boxes, electrical panels and troughs. Provided with hand pump. Features and Benefits HYDRAULIC KNOCKOUT SET The Hydraulic Knockout Set is provided with a 1-year limited warranty. BKOH540A SET INCLUDES Catalog Number Description BKP500B BKD500B BKP750B BKD750B BKP1000B BKD1000B BKP1250B BKD1250B BKP1500B BKD1500B BKP2000B BKD2000B BKP2500 BKD2500 BKP3000 BKD3000 BKP3500 BKD3500 BKP4000 BKD4000 BPH20 BKPR7540 BKPS50* BKC3540** BCH1211 BH864 BCM5 1/2 Punch 1/2 Die 3/4 Punch 3/4 Die 1 Punch 1 Die 1-1/4 Punch 1-1/4 Die 1-1/2 Punch 1-1/2 Die 2 Punch 2 Die 2-1/2 Punch 2-1/2 Die 3 Punch 3 Die 3-1/2 Punch 3-1/2 Die 4 Punch 4 Die Hand Pump — 2 speed Drawstud for 3/4 – 4 Punches & Dies Stainless Steel Drawstud, 3/4 dia. Converter 12-ton Hydraulic Cylinder 6 Rubber Hose Coupler Metal Case Hole Weight 7/8 7/8 1-3/32 1-3/32 1-11/32 1-11/32 1-11/16 1-11/16 1-15/16 1-15/16 2-3/8 2-3/8 2-7/8 2-7/8 3-1/2 3-1/2 4 4 4-1/2 4-1/2 — — — — — — — .4 lb. 1 lb. .4 lb. 1 lb. 1 lb. 1 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 3 lb. 3 lb. 4 lb. 4 lb. 4 lb. 4 lb. 4 lb. 4 lb. 5 lb. 2.5 lb. .2 lb. .4 lb. 6 lb. 2 lb. 11 lb. Weight 50 lb. • Four-point design allows slug to drop automatically without splitting. • Punches up to 10-gauge mild steel or 12-gauge stainless steel. • Hand–powered hydraulic pump. • Assortment of punches, dies and accessories. • Includes metal storage case (11-1/8 x 18-3/4 x 6-1/4). • Competitors’ punches and dies are interchangeable. • 1-year limited warranty. ACCESSORIES Components for kit listed above can be purchased separately. * Must be used with 1/2” punch and die. ** Must be used with 3-1/2” – 4” punch and die. N-92 Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Knockouts—Hydraulic BKOF520 BKOF520 SPECIFICATIONS Description 1/2 – 2 Hydraulic Knockout Set with BPF20 Foot Pump HYDRAULIC KNOCKOUT SET For 1/2 – 2 Conduit The BURNDY® Hydraulic Knockout Set is designed to punch holes for 1/2 – 2 conduit in distribution boxes, electrical panels and troughs. Provided with foot pump. Features and Benefits The Hydraulic Knockout Set is provided with a 1-year limited warranty. BKOF520 SET INCLUDES Catalog Number Description BKP500B BKD500B BKP750B BKD750B BKP1000B BKD1000B BKP1250B BKD1250B BKP1500B BKD1500B BKP2000B BKD2000B BPF20 BKPR7540 BKPS50* BKC3540** BCH1211 BH864 BCM5 1/2 Punch 1/2 Die 3/4 Punch 3/4 Die 1 Punch 1 Die 1-1/4 Punch 1-1/4 Die 1-1/2 Punch 1-1/2 Die 2 Punch 2 Die Foot Pump — 2 speed Drawstud for 3/4 – 4 Punches & Dies Stainless Steel Drawstud, 3/8 dia. Converter 12-ton Hydraulic Cylinder 6 Rubber Hose Coupler Metal Case Weight 31 lb. Hole Weight 7/8 7/8 1-3/32 1-3/32 1-11/32 1-11/32 1-11/16 1-11/16 1-15⁄16 1-15⁄16 2-3/8 2-3/8 — — — — — — — .4 lb. 1 lb. .4 lb. 1 lb. 1 lb. 1 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 5 lb. 2.5 lb. .2 lb. .4 lb. 6 lb. 2 lb. 11 lb. • Four-point design allows slug to drop automatically without splitting. • Punches up to 10-gauge mild steel or 12-gauge stainless steel. • Foot-powered hydraulic pump. • Assortment of punches, dies and accessories. • Includes metal storage case (11-1/8 x 18-3/4 x 6-1/4). • Competitors’ punches and dies are interchangeable. • 1-year limited warranty. ACCESSORIES Components for kit listed above can be purchased separately. * Must be used with 1/2 punch and die. ** Must be used with 3-1/2 – 4 punch and die. N-93 Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Knockouts—Hydraulic BKOF540 BKOH540A SPECIFICATIONS For 1/2 – 4 Conduit Description 1/2 – 4 Hydraulic Knockout Set with BPF20 Foot Pump The BURNDY® Hydraulic Knockout Set is designed to punch holes for 1/2 – 4 conduit in distribution boxes, electrical panels and troughs. Provided with foot pump. Features and Benefits HYDRAULIC KNOCKOUT SET The Hydraulic Knockout Set is provided with a 1-year limited warranty. BKOH540A SET INCLUDES Catalog Number Description BKP500B BKD500B BKP750B BKD750B BKP1000B BKD1000B BKP1250B BKD1250B BKP1500B BKD1500B BKP2000B BKD2000B BKP2500 BKD2500 BKP3000 BKD3000 BKP3500 BKD3500 BKP4000 BKD4000 BPF20 BKPR7540 BKPS50* BKC3540** BCH1211 BH864 BCM5 1/2 Punch 1/2 Die 3/4 Punch 3/4 Die 1 Punch 1 Die 1-1/4 Punch 1-1/4 Die 1-1/2 Punch 1-1/2 Die 2 Punch 2 Die 2-1/2 Punch 2-1/2 Die 3 Punch 3 Die 3-1/2 Punch 3-1/2 Die 4 Punch 4 Die Foot Pump — 2 speed Drawstud for 3/4 – 4 Punches & Dies Stainless Steel Drawstud, 3/4 dia. Converter 12-ton Hydraulic Cylinder 6 Rubber Hose Coupler Metal Case Hole Weight 7/8 7/8 1-3/32 1-3/32 1-11/32 1-11/32 1-11/16 1-11/16 1-15/16 1-15/16 2-3/8 2-3/8 2-7/8 2-7/8 3-1/2 3-1/2 4 4 4-1/2 4-1/2 — — — — — — — .4 lb. 1 lb. .4 lb. 1 lb. 1 lb. 1 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 3 lb. 3 lb. 4 lb. 4 lb. 4 lb. 4 lb. 4 lb. 4 lb. 5 lb. 2.5 lb. .2 lb. .4 lb. 6 lb. 2 lb. 11 lb. Weight 50 lb. • Four-point design allows slug to drop automatically without splitting. • Punches up to 10-gauge mild steel or 12-gauge stainless steel. • Foot–powered hydraulic pump. • Assortment of punches, dies and accessories. • Includes metal storage case (11-1/8 x 18-3/4 x 6-1/4). • Competitors’ punches and dies are interchangeable. • 1-year limited warranty. ACCESSORIES Components for kit listed above can be purchased separately. * Must be used with 1/2” punch and die. ** Must be used with 3-1/2” – 4” punch and die. N-94 Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Benders—Hand Benders B12E, B34E12R, B1E34R CONDUIT HAND BENDERS The BURNDY® Aluminum Hand Bender is designed to bend EMT and Rigid conduit. The size range is 1/2 - 1 EMT. B1E34R B12E The conduit hand bender is provided with a 5-year limited warranty. B34E12R Features and Benefits • All models include embossment with sight lines for 10º, 22º, 30º, 45º, 60º and 90º. • Industry standard markings — 30º bend when handle is straight up. • The non-slip foot pedal is contoured allowing more foot room. • 3/4 and 1 bender heads have levels which makes aligning easy. • Designed with a channel to bend conduit back if you have an over-bend. • 5-year limited warranty. Handles Bender Part Number Description Weight B12E B34E12R B1E34R 1/2 EMT (bender head only) 3/4 EMT – 1/2 RIGID (bender head only) 1 EMT – 3/4 RIGID (bender head only) .90 lbs 1.80 lbs 3.55 lbs Handle Part Number Description Weight H12E H34E12R H1E34R Handle for 1/2 bender Handle for 3/4 bender Handle for 1 bender 3.65 lbs 3.65 lbs 5.45 lbs Assembly (Bender & Handle) Description Weight BHA12E BHA34E12R BHA1E34R 1/2 EMT bender with handle 3/4 EMT – 1/2 RIGID bender with handle 1 EMT – 3/4 RIGID bender with handle 4.55 lbs 5.45 lbs 9 lbs N-95 Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Benders—Electric Benders BEB122 ELECTRIC CONDUIT BENDER For 1/2 - 2 Conduit and Pipe ACCESSORIES The BURNDY® BEB122 electric conduit bender is designed to bend 1/2 - 2 rigid conduit, IMC, EMT and 2” PVC coated conduit. The BEB122 bender assists the electrical contractor on larger jobs and will save time and labor. Part Number Description BEBSHOECASE Metal storage box Weight 36 lbs. The BEB122 electrical bender is provided with a 2-year limited warranty. Features and Benefits • The electric bender is available for Rigid, EMT, IMC or PVC. Bender can also be purchased without shoes. • Shoes and roller supports interchange with the Gardner Bender® GB2555, Greenlee® 555 and Current Tools® 77 series. (Only exception is using the Greenlee® four groove rigid shoe #00571. You must use roller support #00936.) • Reliable electrical system that offers ease of repairs (does not contain any circuit boards). • Proudly “Made in the USA.” • Maximum schedule 40 conduit. • Will produce 180 degree bends in a single cycle. • Limit stop control for bend angle settings. • Operates on 115-120VAC 60Hz. • Built in bend angle protractor bends 90 degrees quickly and efficiently. • 2-year limited warranty. Part Number Description Weight BEB122 BEB122RIG BEB122EMT* BEB122PVC* 122RIG 122EMT* 122IMC* 122PVC* 270 lbs. 365 lbs. 430 lbs. 365 lbs. 74 lbs. 160 lbs. 127 lbs. 110 lbs. Electric Bender Power Unit only, without shoes and roller supports Electric Bender with shoes and roller supports for 1/2 through 2 RIGID conduit schedule 40 pipe and 1/2 through 1-1/4 IMC conduit Electric Bender with shoes and roller supports for 1/2 through 2 EMT conduit Electric Bender with shoes and roller supports for 1/2 through 2 PVC coated RIGID conduit Shoes and roller supports only, for bending 1/2 thru 2 RIGID conduit, 1/2 through 1-1/4 IMC conduit and 1/2 through 2 Schedule 40 pipe Shoes and roller supports only, for bending 1/2 through 2 EMT (thinwall) Shoes and roller supports only, for bending 1-1/2 and 2 IMC Shoes and roller supports only, for bending 1/2 through 2 40 mil PVC coated RIGID * Shoes and roller supports come with BEBSHOECASE metal box. N-96 Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Wire Management—The SmartCart® BSC2H The SmartCart® 2 Wheel Heavy Duty Cart The SmartCart® is a versatile wire management system consisting of 2 wheeled carts, various modular wire racks for carrying spools of wire and wall storage units to organize and store racks with wire when not in use. The SmartCart® wire management system will assist the electrical contractor with wire installations, improves wire storage, and saves time and labor. Heavy duty carts are rated for 600 lbs. capacity. The SmartCart® is provided with a 1-year limited warranty. BSC2H BSC2HA1B1FEBP Features and Benefits • Order as standard configuration or customize to your needs with various size racks • Two holders provided for up to 1 conduit benders • Built-in tray to hold fish tapes and tools • Handles are pre-dimpled for mounting material tool boxes (MTB and MTX) • Cart base plate is pre-punched to accommodate mounting of the extension base plate with built-in wire guide • Spools are easily changed by placing rack on its side, removing hitch pin and shaft, roll-out and roll-in desired new spool • Motionless vise attached to the back of cart for cutting 1/2, 3/4 and 1 conduit Catalog Number BSC2H BSC2H5A BSC2H3A2B BSC2H5B BSC2H1C2DEBP BSC2H2C1DEBP BSC2H2A1B1FEBP Description Weight 2-Wheel Heavy Duty without racks 2-Wheel Heavy Duty with (5) R17A racks 2-Wheel Heavy Duty with (3) R17A racks and (2) R22B racks 2-Wheel Heavy Duty with (5) R22B racks 2-Wheel Heavy Duty with (1) R17C rack, (2) R25D racks and (1) EBP 2-Wheel Heavy Duty with (2) R17C racks, (1) R25D rack and (1) EBP 2-Wheel Heavy Duty with (2) R17A racks (1) R22B rack (1) R24F rack and (1) EBP 37 lbs. 62 lbs. 64 lbs. 67 lbs. 86 lbs. 82 lbs. ACCESSORIES EBP EBP MTX MTB BSCWS80 Shown with racks, sold separately R24F* R17A 81 lbs. R22B R17C* R25D* Extension Base Plate with builtin wire guide MTB Material Tool Box 11 L 6 W 5 D MTX Material Tool Box (MTB) with Dividers 6-Pockets: 3-5/8 L 3 W 3 D R17A 17 wide rack for 7-1/2 diameter spools with 1/2 EMT spindles R22B 22 wide rack for 7-1/2 diameter spools with 1/2 EMT spindles R17C * 17 wide rack for 12 diameter spools with 1 EMT spindles R25D * 25 wide rack for 12 diameter spools with 1 EMT spindles R24F * 24 wide rack for 2-16 diameter reels with 1 EMT spindles BSCWS40 40 Wall Wire Reel Storage System BSCWS80 80 Wall Wire Reel Storage System *Note: The R17C, R25D, and R24F racks are designed for oversized reels. The Extension Base Plate (EBP) is required when used on The SmartCart®. Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 N-97 BURNDY® Tooling Wire Management—The SmartCart® BSC2L The SmartCart® 2 Wheel Light Duty Cart The SmartCart® is a versatile wire management system consisting of 2 wheeled carts, various modular wire racks for carrying spools of wire and wall storage units to organize and store racks with wire when not in use. The SmartCart® wire management system will assist the electrical contractor with wire installations, improves wire storage, and saves time and labor. Light duty carts are rated for 300 lbs capacity. The SmartCart® is provided with a 1-year limited warranty. BSC2L Features and Benefits • Order as standard configuration or customize to your needs with various size racks • Two holders provided for up to 1 conduit benders • Built-in tray to hold fish tapes and tools • Handles are pre-dimpled for mounting material tool boxes (MTB and MTX) • Cart base plate is pre-punched to accommodate mounting of the extension base plate with built-in wire guide • Spools are easily changed by placing rack on its side, removing hitch pin and shaft, roll-out and roll-in desired new spool • Motionless vise attached to the back of cart for cutting 1/2, 3/4 and 1 conduit Catalog Number Description Weight BSC2L BSC2L5A BSC2L3A2B BSC2L5B BSC2L1C2DEBP BSC2L2C1DEBP 2-Wheel Light Duty without racks 2-Wheel Light Duty with (5) R17A racks 2-Wheel Light Duty with (3) R17A racks and (2) R22B racks 2-Wheel Light Duty with (5) R22B racks 2-Wheel Light Duty with (1) R17C rack, (2) R25D racks and (1) EBP 2-Wheel Light Duty with (2) R17C racks, (1) R25D rack and (1) EBP 37 lbs. 62 lbs. 64 lbs. 67 lbs. 86 lbs. 82 lbs. ACCESSORIES EBP EBP MTX MTB BSCWS80 Shown with racks, sold separately R24F* N-98 R17A BSC2L3A2B R22B R17C* R25D* Extension Base Plate with builtin wire guide MTB Material Tool Box 11 L 6 W 5 D MTX Material Tool Box (MTB) with Dividers 6-Pockets: 3-5/8 L 3 W 3 D R17A 17 wide rack for 7-1/2 diameter spools with 1/2 EMT spindles R22B 22 wide rack for 7-1/2 diameter spools with 1/2 EMT spindles R17C * 17 wide rack for 12 diameter spools with 1 EMT spindles R25D * 25 wide rack for 12 diameter spools with 1 EMT spindles R24F * 24 wide rack for 2-16 diameter reels with 1 EMT spindles BSCWS40 40 Wall Wire Reel Storage System BSCWS80 80 Wall Wire Reel Storage System *Note: The R17C, R25D, and R24F racks are designed for oversized reels. The Extension Base Plate (EBP) is required when used on The SmartCart®. Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Wire Management—The SmartCart® BSCWS40 AND BSCWS80 The SmartCart® Wall Wire Reel Storage System The BSCWS40, 40 high and BSCWS80, 80 high Wall Wire Reel Storage Systems are designed to work in a van, panel truck or shop and handles all 2 wheel SmartCart® racks. Shown with racks, sold separately Provides a time saving advantage by storing wire on racks which can be easily moved to 2 wheel carts for transporting and wire pulling. Sizes: 40 high, 17 wide, 2-3/4 deep 80 high, 17 wide, 2-3/4 deep The SmartCart® is provided with a 1-year limited warranty. BSCWS80 Shown with racks, sold separately Modular Racks for 2 Wheel Carts (sold separately) R17A R22B BSCWS40 R17C * R25D * R24F * R24F* R17A R22B R17C* R25D* 17 wide rack for 7-1/2 diameter spools with 1/2 EMT spindles 22 wide rack for 7-1/2 diameter spools with 1/2 EMT spindles 17 wide rack for 12 diameter spools with 1 EMT spindles 25 wide rack for 12 diameter spools with 1 EMT spindles 24 wide rack for 2-16 diameter reels with 1 EMT spindles *Note: The R17C, R25D, and R24F racks are designed for oversized reels. The Extension Base Plate (EBP) is required when used on The SmartCart®. N-99 Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Wire Management—Wire Caddies BWC04EHC BURNDY® Wire Caddies Economy Hand Caddy The BWC04EHC Economy Hand Caddy is designed for 500 spools of #10 AWG and smaller. No hitch pins to lose as retaining washers keep spools on spindles. (Can also be mounted on the BWC24MTHTC.) Maximum Weight Capacity: 200 lbs. Spool capacity: (8) 500 spools of #12 AWG (4) 500 spools of #10 AWG Size: 10-1/2 high, 13-1/2 wide, 21 long Weight: 4 lbs. BWC06FHC BURNDY® Wire Caddies Folding Hand Caddy The BWC06FHC Folding Hand Caddy is designed for 500 spools of #10 AWG and smaller. No hitch pins to lose as retaining washers keep spools on spindles. Caddy folds down to 2-1/2” for compact storage. Maximum Weight Capacity: 120 lbs. Spool capacity: (6) 500 spools of up to #10 AWG Size: 10 high, 18 wide Weight: 5 lbs. BWC01CMC BURNDY® Wire Caddies Compact Medium Caddy The BWC01CMC is designed for medium size heavier reels. No hitch pins to lose. 3/4” solid steel spindle under 1” tubing sleeves for easy payout. Folds down for compact storage. (Can also be mounted on the BWC-24MTHTC.) Maximum Weight Capacity: 300 lbs. Reel capacity: 24-1/2 traverse, 30 diameter, 250 lbs. Size: 24 high, 35 spindle length Weight: 15 lbs. BWC01CDC BURNDY® Wire Caddies Compact Data Caddy The BWC01CDC Compact Data Caddy is designed for medium size reels like Cat 5 or even 1000 NM-B mounted on a 5/8” solid N-100 steel spindle. No hitch pins to lose and folds down for compact storage. Maximum Weight Capacity: 300 lbs. Reel capacity: 24-1/2 traverse, 20 diameter, 250 lbs. Size: 16 high, 28-1/2 long Weight: 9 lbs. Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Wire Management—Wire Caddies BWC46CWD BURNDY® Wire Caddies Caddy Wire Dispenser The BWC46CWD is designed for spools up to 9” diameter. No hitch pins to lose with (6) 1/2 solid steel spindles. Retaining washers keep spools on spindles. Removable handle with built in wire guide. (2) locking swivel casters and (2) swivel casters. Maximum Weight Capacity: 350 lbs. Spool capacity: 12-1/4 traverse, 9 diameter (per spindle) Size: 16-1/2 high, 26 wide, 16 long Weight: 19 lbs. BWC01FCMR BURNDY® Wire Caddies Folding Caddy Mount Reel The BWC01FCMR Folding Caddy Mount Reel is designed for dispensing coiled NM-B or MC. Attaches to the BWC28FAC for portability and accepts add-on BWC01FAR for additional coils. Caddy folds down for compact storage. Maximum Weight Capacity: 100 lbs. Capacity: (2) 250 coils of NM-B; (1) 250 coil of MC Size: 15 high 18 wide Weight: 8 lbs. BWC28FAC BURNDY® Wire Caddies Folding A-Frame Caddy The BWC28FAC Folding A-Frame Caddy is designed for 500 spools of #10 AWG and smaller. No hitch pins to lose with (8) 1/2 solid steel spindles, (2) 8 1-1/2 semipneumatic tires. Folds down for compact storage and wire can be left on caddy when folded. BWC01FCMR can be mounted for portability. Maximum Weight Capacity: 400 lbs. Spool capacity: 18 traverse, 6-3/4 diameter (per spindle) Size: 47 High, 28-1/4 wide, 15-1/2 deep (when folded) Weight: 45 lbs. N-101 Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Wire Management—Wire Caddies BWC01FSMC BURNDY® Wire Caddies Folding Stud Mount Caddy The BWC01FSMC Folding Stud Mount Caddy is designed for dispensing coiled NM-B or MC while attached to wood studs. Caddy offers a universal mounting device for 2 4 or 2 6 studs. Caddy folds down for compact storage; accepts add-on BWC01FAR for additional coils. Maximum Weight Capacity: 125 lbs. Capacity: (2) 250 coils of NM-B, (1) 250 coil of MC Size: 16 high, 20-3/4 (open), 5 (folded) wide Weight: 6 lbs. BWC01FAR BURNDY® Wire Caddies Folding Add-On Reel The BWC01FAR Folding Add-On Reel is designed for dispensing coiled NM-B or MC while attached to BWC01FSMC or BWC01FFMC. Caddy Folds down for compact storage. Maximum Weight Capacity: 100 lbs. Capacity: (2) 250 coils of NM-B, (1) 250 coil of MC Size: 16 high, 20-3/4 (open), 5 (folded) wide Weight: 4 lbs. Can be mounted on the BWC01FFMC (as shown) or BWC01FSMC. BWC01FFMC BURNDY® Wire Caddies Folding Floor Mount Caddy The BWC01FFMC Folding Floor Mount Caddy is designed for dispensing coiled NM-B or MC. Caddy folds down for compact storage; accepts add-on reel BWC01FAR for additional coils. (Can also be mounted on the BWC24MTHTC.) Maximum Weight Capacity: 125 lbs. Capacity: (2) 250 coils of NM-B, (1) 250 coil of MC Size: 16 high, 20-3/4 (open), 5 (folded) wide Weight: 8 lbs. N-102 Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Wire Management—Wire Caddies BWC46RC BURNDY® Wire Caddies 6 Spindle Reel Caddy The BWC46RC 6 Spindle Reel Caddy is designed for 2500 reels of #10 AWG and smaller. No hitch pins to lose with (6) 3/4 solid steel spindles under 1 tubing sleeves for easy pay out. Retaining washers to keep reels on spindles. Folds down for compact storage. (2) 4 locking swivel casters and (2) 8 molded rubber wheels. Maximum Weight Capacity: 750 lbs. Reel capacity: 14-3/4 traverse, 15 diameter (per spindle) Size: 40-1/2 high, 33 wide Weight: 66 lbs. BWC410RC BURNDY® Wire Caddies 10 Spindle Reel Caddy The BWC410RC 10 Spindle Reel Caddy is designed for 2500 reels of #10 AWG and smaller. No hitch pins to lose with (10) 3/4 solid steel spindles under 1 tubing sleeves for easy pay out. Retaining washers to keep reels on spindles. Folds down for compact storage. (2) 4 locking swivel casters and (2) 8 molded rubber wheels. Maximum Weight Capacity: 1200 lbs. Reel capacity: 14-3/4 traverse, 15 diameter (per spindle) Size: 51-1/2 high, 34-1/2 wide Weight: 91 lbs. BWC420MSC BURNDY® Wire Caddies Multi-Spool Caddy The BWC420MSC Multi-Spool Caddy is designed for 500 reels of #10 AWG and smaller. No hitch pins to lose with (20) 1/2 solid steel spindles. Retaining washers to keep reels on spindles. Folds down for compact storage. (2) 4 locking swivel casters and (2) 8 molded rubber wheels. Maximum Weight Capacity: 1000 lbs. Reel capacity: 14-3/4 traverse, 7 diameter (per spindle) Size: 45 high, 34-1/2 wide Weight: 80 lbs. N-103 Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Wire Management—Wire Caddies BWC24HTC BURNDY® Wire Caddies Hand Truck Caddy The BWC24HTC Hand Truck Caddy is designed for 500 spools of #10 AWG and smaller. No hitch pins to lose with (4) 1/2 solid steel spindles. (2) 10 x 4 wheels with pneumatic tube tires. Maximum Weight Capacity: 400 lbs. Spool capacity: 18 traverse; 6-3/4 diameter (per spindle) Size: 47 High, 28-1/4 wide, 15-1/2” deep Weight: 38 lbs. BWC24HTC BWC25LHTC, BWC00ADP AND BWC27LHTCADP BURNDY® Wire Caddies Large Hand Truck Caddy The BWC25LHTC is designed for 500 spools of #10 AWG and smaller. Accommodates larger spools with BWC00ADP attached. No hitch pins to lose with (5) 1/2 solid steel spindles. (2) 8 1-1/2 semi pneumatic tires. BWC25LHTC and BWC00ADP sold separately or combined as BWC27LHTCADP. Maximum Weight Capacity: 400 lbs. Spool capacity: 17-1/2 traverse, 7 diameter (per spindle) With BWC00ADP: Max: 5 17-1/2 traverse, 4 15, 1 12 diameter BWC00ADP BWC25LHTC BWC27LHTCADP Size: 48 high, 27 wide, 16-1/2 deep Weight: BWC25LHTC 38 lbs. BWC00ADP 9 lbs. BWC27LHTCADP 47 lbs. BWC24MTHTC BURNDY® Wire Caddies Multi-Task Hand Truck Caddy The BWC24MTHTC Multi-Task Hand Truck Caddy is designed for 500 spools of #10 AWG and smaller. No hitch pins to lose with (4) 1/2 solid steel spindles, (2) 8 1-1/2 semi-pneumatic tires. Base platform to carry (2) BWC04EHC, or (2) BWC01FFMC, or (1) BWC01CMC. Maximum Weight Capacity: 400 lbs. Spool capacity: 14 traverse, N-104 6-3/4 diameter (per spindle) Size: 46 high, 21 wide, 16 deep Weight: 36 lbs. BWC24MTHTC Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175 BURNDY® Tooling Wire Management—Wire Caddies BWC00JS BURNDY® Wire Caddies Jack Stand The BWC00JS Jack Stand is designed for: Maximum Height & Weight Capacity: 26-1/2 high, 2500 lbs. Capacity: 26 to 52 reel diameter Size: 15 high, 20 long, 14-1/2 wide Weight: 30 lbs. each Jack Stands are sold individually. Note: EMT not included. BWC20PRSF BURNDY® Wire Caddies Portable Reel Support Frame The BWC20PRSF Portable Reel Support Frame is designed to support 1 conduit for multi use spindle. (1) locking swivel caster and (1) swivel caster per frame. Sold in sets of two frames. Frames are sold as a set. Note: EMT not included. Maximum Weight Capacity: 400 lbs. Capacity: 27 diameter reels, 200 lbs. per frame Size: 14 high, 17-1/2 wide Weight: 14 lbs. per set BWC32DCC BURNDY® Wire Caddies Double Coil Caddy The BWC32DCC Double Coil Caddy is designed for dispensing MC cable from portable cart. (1) locking swivel caster and (2) 8 2 molded rubber wheels. Maximum Weight Capacity: 300 lbs. Capacity: (2) MC coils per reel Size: 26 high, 52-1/2 long, 27 wide Weight: 46 lbs. N-105 Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 BURNDY® Tooling Wire Management—Wire Caddies BWC40PC BURNDY® Wire Caddies Push Cart The BWC40PC Push Cart is designed with: (2) 20-1/2 35-1/2 trays (2) Pull out supports for ladder transport (2) 2 4 wheels (2) 2 4 locking swivel casters Maximum Weight Capacity: 800 lbs. Size: 36 high, 44 long, 21 wide Weight: 81 lbs. BWC43UC BURNDY® Wire Caddies Utility Cart The BWC43UC Utility Cart is designed with: (2) 20-1/2 35-1/2 trays (2) Pull out supports for ladder transport (3) 1/2 solid steel spindles with 16 traverse (2) Slots for conduit benders (1) Fish tape holder Trays and bins for fittings and hardware (2) 2 4 wheels (2) 2 4 locking swivel casters Note: Chain Vise and Bracket are not included. Maximum Weight Capacity: 800 lbs. Size: 36 high, 44 long, 21 wide Weight: 114 lbs. BWC43TRC BURNDY® Wire Caddies Triple Reel Caddy The BWC43TRC Triple Reel Caddy is designed for dispensing medium diameter, heavy reels. Great for 1,000 reels of MC or THHN. (3) 3/4 solid steel spindles under 1 tubing sleeves for easy pay out. Maximum Weight Capacity: 750 lbs. Capacity: 21 traverse, 36 diameter N-106 (per spindle) Size: 20-1/2 high, 52-1/2 long, 28 wide Weight: 98 lbs. Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175
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