ATD7344A M0_012018 ATD7345A_M0.. ATD7345A M0 012018
User Manual: Pdf ATD7344A-ATD7345A_M0..
Open the PDF directly: View PDF 
.
Page Count: 10
| Download | |
| Open PDF In Browser | View PDF |
Aluminum Plus Service Jack Operating Instructions & Parts Manual Model Number ATD-7344A ATD-7345A Capacity 1.5 Ton 2.5 Ton Model ATD-7344A ! Model ATD-7345A This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING To avoid crushing and related injuries: NEVER work on, under or around a load supported only by a hydraulic jack. ALWAYS use an identical pair of adequately rated jack stands. © Jan 2018 Visit us at www.atdtools.com ATD7344A-ATD7345A_M0_012018 SAFETY AND GENERAL INFORMATION Save these instructions. You will need the manual for the safety warinings and precautions, assembly instructions, operating and maintenance procedures,parts list and diagram. Keep your invoice with this manual. Write the invoice number o the inside of the front cover. Keep the manual and invoice in safe and dry place for future reference. For your safety, read, understand, and follow the information provided with and on this device before using. The owner and/ or operator shall have an understanding of the device, its operating characteristics and safety operating instructions before operating the equipment. The owner and/or operator shall be aware that use and repair of this product may require special skills and knowledge. Instructions and safety information shall be read to and discussed with the operator in the operator's native language, making sure that the operator comprehends their contents, before use of this equipment is authorized. If any doubt exists as to the safe and proper use of this device, remove from service immediately. Always keep work area clean. Cluttered areas invite injuries. Observe work area conditions. Do not use machines or power tools in damp or wet locations Do not expose to rain. Keep work area well lighted. Do use electricially SRZHUHGWRROVLQWKHSUHVHQFHRIÀDPPDEOHJDVHVRUOLTXLGVKeep children away. Children must never be allowed in the work area. Do not let them handle machines, tools, or extension cords. Store idle equipment. When not in use, tools must be stored in dry location to inhibit rust. Always lock up tools and keep out of reach of children. Use the right tool for the job. Do not attempt to force a small tool or attachment to do the work of a larger industrial tool. There are certain applications for which this tool was designed. It will do the job better and more safely at the rate for which it was intended. Do not modify this tool and do not use this tool for a purpose for which is was not intended. Dress properly. Do not wear loose clothing or jewelry as they can be caught in moving parts. Protective, electrically non-conductive clothes and non-skid footwear are recommended when working. Wear restrictive hair covering to contain long hair. Use eye and ear protection. Always wear CE approved impact safety goggles. Wear a full face VKLHOGLI\RXDUHSURGXFLQJPHWDO¿OLQJVRUZRRGFKLSVDo not overreach. Keep proper footing and balance at all times. Do not reach over or across running machines. Inspect before each use. Do not use if abnormal conditions such as cracked welds, damaged, loose or missing parts are noted. Any equipment that appears damaged in any way, is found to be worn, or operates abnormally shall be removed from service until repaired. If the equipment has been or is suspected to have been subjected to an abnormal load or shock, immediately discontinue use until inspected by a factory authorized repair facility (contact distributor or manufacturer for list of authorized repair facilities). It is recommended that an annual inspection be made by an authorized repair facility. Labels and Operator's Manuals are available from the manufacturer. ! WARNING 6WXG\XQGHUVWDQGDQGIROORZDOOLQVWUXFWLRQVEHIRUHRSHUDWLQJWKLVGHYLFH 'RQRWH[FHHGUDWHGFDSDFLW\ Know the weight of the load being lifted. 8VH-DFNRQO\IRUOLIWLQJ Do not use this equipment for any other purpose. Immediately after lifting, support the load with appropriate supporting equipment. 3ODFH-DFNFRUUHFWO\ Only use this equipment on a surface that is stable, level, clean, dry, and capable of sustaining the load. 6WDELOL]HWKHORDG Ensure that the load remains stable at all times. Do not move load while on the jack. Lift deadweight loads only. :KHQOLIWLQJWKHYHKLFOHDSSO\WKHHPHUJHQF\EUDNHDQGEORFNDOOZKHHOV /LIWRQO\RQDUHDVRIWKHYHKLFOHDVVSHFL¿HGE\WKHYHKLFOHPDQXIDFWXUHU&HQWHUWKHORDGRQWKH Jack Saddle. Off center loads can damage the seals, causing Jack failure. 1HYHUDWWHPSWWRXVHWKH-DFNXQOHVVLWLVSURSHUO\¿OOHGZLWKK\GUDXOLFÀXLG 'RQRWPRYHRUGROO\WKHYHKLFOHZKLOHRQWKHMDFN 1RDOWHUDWLRQVVKDOOEHPDGHWRWKLVSURGXFW )DLOXUHWRKHHGWKHVHPDUNLQJVPD\UHVXOWLQSHUVRQDOLQMXU\DQGRUSURSHUW\GDPDJH 2 PRODUCT DESCRIPTION The ATD Service Jack is designed to lift, but not support, one end of a vehicle. Immediately after lifting, loads must be supported by an identical pair of appropriately rated jack stands. This service jack has a unique feature that provides fast, no load lifts to the jacking point. This jack has special built-in features that make it ideal for performing minor repairs, oil changes, cleanups, and more. ! WARNING: Do not use hydraulic jack as stand-alone device. After lifting, immediately support the lifted vehicle with an identical pair of appropriately rated jack stands. NOT TO BE USED FOR AIRCRAFT PURPOSES SPECIFICATIONS Model Capacity Jack Size (L x W x H) Min. Height Max. Height Saddle Diameter Handle Length Weight ATD-7344A 1.5 Ton 21-3/4" x 9-3/8" x 5-5/8" 3-1/2" 14" 3-7/8" 37-1/4" 32.9 lbs ATD-7345A 2.5 Ton 26-3/8" x 11-7/8" x 6-1/8" 3-3/4" 18-3/4" 4" 45-1/8" 57.3 lbs Saddle Pad Saddle Lifting Arm Handle Sleeve & Release Mechanism (not shown) Front Wheel Two-piece Handle Handle Lock Fastener Pump Piston Caster Figure 1 - Service Jack Nomenclature 3 PREPARATION Unpacking When unpacking, check to make sure the following parts are included. Refer to the parts lists and Assembly Drawings for more details. If any part is missing or damaged, do not attempt to assemble, install or operate the product. Contact Customer Service. Assembly 1. Remove the Retaining clip: Press the socket down and then push the Retaining clip out from the hole in the socket. nder the handle socket. Insert the handle into the handle socket until it locks in place and tighten the handle se be no problem to operate the jack. ! WARNING: Do not lift or carry jack by handle. Handle could dislodge and jack fall, resulting in possible injury or property damage. OPERATION 1. Test the Jack by placing the Saddle under a stable, dead load. Turn the handle completely clockwise, and pump the Handle up and down. The Jack Saddle should rise and stay at that level. If it slowly goes down, tighten the Oil Plug. If if still goes down, the Power Unit may need to have the air purged from its system. Refer to the Maintenance section. ! WARNING: The jack, and equipment being lifted, must be stable so when lifted, they do not fall and cause points for the vehicle. 2. Turn the Handle clockwise. The Saddle should lower completely. 3. Position the Jack under the equipment being lifted. 4. Turn the Handle clockwise to the release valve. 5. Pump the handle up and down until the Saddle just touches the item being lifted. Readjust the Saddle position so that the equipment is centered on the Saddle. 6. Continue pumping until the Jack is fully extended, or the equipment is lifted to the desired height. 7. Place the vehicle stands, or other support devices under the equipment before attempting to do any work in or around it. CAUTION: AVOID RAPID DESCENT TO AVOID SPILLING OF THE LOAD. TURN THE HANDLE SLOWLY. 8. Slowly and carefully lower the load by turning the Handle counterclockwise in extremely small increments. store the Jack in a dry location. 4 MAINTENANCE General Periodically lubricate the Jack as described below. 1. Lubricate the joints and Ram with light oil as needed. 2. Remove Handle and grease the lower end of the Handle where it rotates in the Handle Socket. 3. Oil all lift arm linkages, front wheels, and rear casters. 4. Clean the outside of the Jack with dry, clean cloth. 5. If the Jack is exposed to moisture, wipe dry with a clean cloth and lubricate. 6. Store Jack with piston Ram withdrawn (Saddledown), and in a clean and dry location. Purging Air from the Hydraulic System 1. Turn the handle 1-1/2 turns counterclockwise. 2. Remove the Oil Plug by turning it counterclockwise. 3. Rapidly pump the Handle assembly several times to purge the air from the hydraulic system. 4. Close the release valve by turning the Handle completely clockwise. 7. Replace the Oil Plug and repeat steps 1-5, above. 9. Test the Jack described under Operations, step 1 on page 4. Oil Replacement failure of the jack and the potential for sudden and immediate loss of load. 1. Completely lower the Saddle. 2. Place the Jack on its side. 3. Remove the Oil Plug and drain old oil into a container. 5 5. Replace the Oil Plug. 6. Purge air from the hydraulic system as previously described. :LSHXSDQ\K\GUDXOLFRLORYHUÀRZZLWKDFORWK 8. Contact the local Hazardous Wast Disposal authority for proper oil disposal instructions. 9. Maintain tools with care. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and, if damaged, have them repaired by an authorized technician. The handles must be kept clean, dry, and free from oil and grease at all times. 10. Stay alert. Watch what you are doing, and use common sense. Do not operate any tools when you are tired. 11. Check for damaged parts. Before using any tool, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment and binding of PRYLQJSDUWV DQ\EURNHQSDUWVRUPRXQWLQJ¿[WXUHV DQGDQ\RWKHUFRQGLWLRQWKDWPD\DIIHFWSDSHURSHUDWLRQ$Q\ SDUWWKDWLVGDPDJHGVKRXOGEHSURSHUO\UHSDLUHGRUUHSODFHGE\DTXDOL¿HGWHFKLQLFLDQ 12. Replacement parts and accessories. When servicing use only identical replacement parts. Use of any other parts will void the warranty. Only use accessories intended for use with this tool. 'RQRWRSHUDWHWRROLIXQGHUWKHLQÀXHQFHRIDOFRKRORUGUXJV5HDGZDUQLQJODEHOVLIWDNLQJSUHVFULSWLRQPHGLFDWLRQWRGHWHUPLQHLI\RXUMXGJHPHQWRUUHÀH[HVDUHLPSDLUHGZKLOHWDNLQJGUXJV,IWKHUHLVDQ\GRXEWGRQRWRSHUDWH the tool. :$51,1* 7KHZDUQLQJVFDXWLRQVDQGLQVWUXFWLRQVGLVFXVVHGLQWKLVLQVWUXFWLRQPDQXDOFDQQRWFRYHU ! DOOSRVVLEOHFRQGLWLRQVDQGVLWXDWLRQVWKDWPD\RFFXU,WPXVWEHXQGHUVWRRGE\WKHRSHUDWRUWKDWFRPPRQ VHQVHDQGFDXWLRQDUHIDFWRUVZKLFKFDQQRWEHEXLOWLQWRWKLVSURGXFWEXWPXVWEHVXSSOLHGE\WKHRSHUDWRU Lubrication A periodic coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust, and assure that wheels, casters and pump assemblies move freely. 127,&( 'LVSRVHRIK\GUDXOLFÀXLGLQDFFRUGDQFHZLWKORFDOHQYLURQPHQWDOUHJXODWLRQV Storage When not in use, store the jack with saddle fully lowered. Cleaning Periodically check pump piston and ram for signs of rust or corrosion. Clean as needed and wipe with an oily cloth. 6 REPLACEMENT PARTS Available Parts: Please refer to the Parts drawing when ordering parts. Not all components of this kit are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence. When ordering parts, give model number, serial number and description. Call your distributor for current pricing. 1 2 3 9 7 5 6 8 12 10 4 11 Figure 3 - Replacement Parts Illustration (ATD-7345A shown) Please see the chart on the next page for part numbers. 7 REPLACEMENT PARTS Available Parts: Please refer to the Parts drawing when ordering parts. Not all components of this kit are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence. When ordering parts, give model number, serial number and description. Call your distributor for current pricing. Item Part No. Description Qty ATD-7344A ATD-7345A 1 0002-02-3 0002-02-3 Saddle Pad 1 2 0002-03-1 0002-03-1 Saddle Holding Block 1 3 0002-01-31 0002-01-31 Saddle 1 4 0003-02-1 0003-02-4 Return Spring 2 5 QY156H-K09A 6 0500-04-1 7 QY156H-K02A 8 QY156H-K08 QY252-K08 9 0105-03-1 0105-03-1 10 QY156H-K03A 11 QY252A-K09A Handle Sleeve Assembly 0500-04-2 Handle Lock Fastener QY252A-K02A Hydraulic Unit 1 1 1 Release Valve Assembly 1 Air Vent Screw 1 QY252-K03A Front Wheel Assembly 2 QY156H-K04A QY252-K04A Rear Caster Assembly 2 12 QY156H-K05 QY252-K05 Handle Assembly 1 - QY156H-K00 QY252A-K00 Repair Kit, Hydraulic - Please see the diagram on the previous page for corresponding part numbers. PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDER TAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYERS ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. 8 TROUBLESHOOTING Symptom Possible Causes Corrective Action Jack will not lift load 5HOHDVHYDOYHQRWWLJKWO\FORVHG $LULVLQK\GUDXOLFV\VWHP /RDGLVWRRKHDY\ /RZRLOOHYHO 3RZHU8QLW'HIHFWLYH TXUQFORFNZLVH 3XUJHDLUIURPV\VWHP &RQVLGHUKLJKHUFDSDFLW\MDFN $GG2LODVUHTXLUHG 5HSODFH3RZHU8QLW -DFNZLOOQRWKROGORDG 5HOHDVHYDOYHQRWWLJKWO\FORVHG +\GUDXOLFXQLWPDOIXQFWLRQ /RZRLOOHYHO 3RZHU8QLW'HIHFWLYH (QVXUHUHOHDVHYDOYHLVWLJKWO\FORVHG 'LVFRQWLQXHXVHFRQWDFW A7' TRROV WHFKQLFDOVHUYLFH at 888-332-6419 $GGRLODVUHTXLUHG 5HSODFHWKH3RZHU8QLW /LQNDJHVELQGLQJ )OXLGOHYHOORZ &OHDQDQGOXEULFDWHPRYLQJSDUWV 3RRUMDFNOLIWLQJ $LULVLQK\GUDXOLFV\VWHP /RZRLOOHYHO 3RZHUXQLWGHIHFWLYH 3XUJHDLUIURPV\VWHP $GGRLODVUHTXLUHG 5HSODFHWKHSRZHUXQLW 3RRUOLIWSHUIRUPDQFH )OXLGOHYHOORZ $LUWUDSSHGLQV\VWHP Jack will not ORZHU DIWHU XQORDGLQJ :LOOQRWOLIWWRIXOOH[WHQVLRQ )OXLGOHYHOORZ 9 3HUIRUPBleeding/Venting Trapped Air SURFHGXUH ONE YEAR LIMITED WARRANTY For a period of one (1) year from date of purchase, ATD Tools, Inc. will repair or replace, at its option, without charge, any of its products which fails due to a defect in material or workmanship, or which fails to conform to any implied warranty not excluded hereby. Performance of any obligation under this warranty may be obtained by contacting your distributor or point of sale for further instructions. Please retain your proof of purchase, as it will be needed for any claim. If it is not possible to contact your point of sale, please contact the manufacturer directly at 888-332-6419 for advice. Except where such limitations and exclusions are specifically prohibited by applicable law, (1) the CONSUMER'S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE, and (2) ATD Tools, Inc. SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER, and (3) THE DURATION OF ANY AND ALL EXPRESSED AND IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, ANY WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IS LIMITED TO A PERIOD OF ONE (1) YEAR FROM DATE OF PURCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. ATD Tools, Inc. 160 Enterprise Drive Wentzville, MO 63385 www.atdtools.com 10
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.5 Linearized : Yes Create Date : 2018:01:04 14:25:17-06:00 Creator : Adobe InDesign CS6 (Windows) GTS PDFX Version : PDF/X-4 Modify Date : 2018:01:04 14:25:17-06:00 XMP Toolkit : Adobe XMP Core 5.4-c006 80.159825, 2016/09/16-03:31:08 Metadata Date : 2018:01:04 14:17:25-06:00 Creator Tool : Adobe InDesign CS6 (Windows) Thumbnail Width : 200 Thumbnail Height : 256 Thumbnail Format : JPEG Thumbnail Image : (Binary data 10945 bytes, use -b option to extract) Instance ID : uuid:0792a087-bd39-48a9-b6e8-9976362e16f8 Original Document ID : adobe:docid:indd:61e896cd-da54-11dc-a275-8575a94df1d2 Document ID : xmp.id:EE544C6CD1F0E71199B080136B2AC667 Rendition Class : proof:pdf Version ID : 1 Derived From Instance ID : xmp.iid:ED544C6CD1F0E71199B080136B2AC667 Derived From Document ID : xmp.did:0F4CE613D1F0E71199B080136B2AC667 Derived From Original Document ID: adobe:docid:indd:61e896cd-da54-11dc-a275-8575a94df1d2 Derived From Rendition Class : default History Action : converted History Parameters : from application/x-indesign to application/pdf History Software Agent : Adobe InDesign CS6 (Windows) History Changed : / History When : 2018:01:03 15:59:58-06:00 Format : application/pdf Title : ATD7344A-M0_012018.indd Producer : Acrobat Distiller 11.0 (Windows) Trapped : False N Pages : 1 Has Visible Transparency : False Has Visible Overprint : True Max Page Size W : 8.500000 Max Page Size H : 11.000000 Max Page Size Unit : Inches Font Name : ArialMT, Arial-BoldMT Font Family : Arial, Arial Font Face : Regular, Bold Font Type : Open Type, Open Type Font Version : Version 5.20, Version 5.20 Font Composite : False, False Font File Name : arial.ttf, arialbd.ttf Plate Names : Black Swatch Group Name : Default Swatch Group Swatch Group Type : 0 Page Count : 10EXIF Metadata provided by EXIF.tools