ATD7344A M0_012018 ATD7345A_M0.. ATD7345A M0 012018

User Manual: Pdf ATD7344A-ATD7345A_M0..

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Model Number Capacity

ATD-7344A 1.5 Ton

ATD-7345A 2.5 Ton

Aluminum Plus

Service Jack

Operating Instructions & Parts Manual

ATD7344A-ATD7345A_M0_012018

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

Obey all safety messages that follow this symbol to avoid possible injury or death.

!

To avoid crushing and related injuries:

NEVER work on, under or around a

load supported only by a hydraulic

jack. ALWAYS use an identical pair of

adequately rated jack stands.

Model ATD-7344A Model ATD-7345A

© Jan 2018

WARNING

Visit us at www.atdtools.com

2

SAFETY AND GENERAL INFORMATION

Save these instructions. You will need the manual for the safety warinings and precautions, assembly instructions,

operating and maintenance procedures,parts list and diagram. Keep your invoice with this manual. Write the invoice

number o the inside of the front cover. Keep the manual and invoice in safe and dry place for future reference. For your

safety, read, understand, and follow the information provided with and on this device before using. The owner and/

or operator shall have an understanding of the device, its operating characteristics and safety operating instructions

before operating the equipment. The owner and/or operator shall be aware that use and repair of this product may

require special skills and knowledge. Instructions and safety information shall be read to and discussed with the

operator in the operator's native language, making sure that the operator comprehends their contents, before use

of this equipment is authorized. If any doubt exists as to the safe and proper use of this device, remove from service

immediately.

Always keep work area clean. Cluttered areas invite injuries. Observe work area conditions. Do not use machines

or power tools in damp or wet locations Do not expose to rain. Keep work area well lighted. Do use electricially

SRZHUHGWRROVLQWKHSUHVHQFHRIÀDPPDEOHJDVHVRUOLTXLGVKeep children away. Children must never be allowed

in the work area. Do not let them handle machines, tools, or extension cords. Store idle equipment. When not in

use, tools must be stored in dry location to inhibit rust. Always lock up tools and keep out of reach of children. Use

the right tool for the job. Do not attempt to force a small tool or attachment to do the work of a larger industrial tool.

There are certain applications for which this tool was designed. It will do the job better and more safely at the rate for

which it was intended. Do not modify this tool and do not use this tool for a purpose for which is was not intended.

Dress properly. Do not wear loose clothing or jewelry as they can be caught in moving parts. Protective, electrically

non-conductive clothes and non-skid footwear are recommended when working. Wear restrictive hair covering to

contain long hair. Use eye and ear protection. Always wear CE approved impact safety goggles. Wear a full face

VKLHOGLI\RXDUHSURGXFLQJPHWDO¿OLQJVRUZRRGFKLSVDo not overreach. Keep proper footing and balance at all

times. Do not reach over or across running machines.

Inspect before each use. Do not use if abnormal conditions such as cracked welds, damaged, loose or missing

parts are noted. Any equipment that appears damaged in any way, is found to be worn, or operates abnormally shall

be removed from service until repaired. If the equipment has been or is suspected to have been subjected to an

abnormal load or shock, immediately discontinue use until inspected by a factory authorized repair facility (contact

distributor or manufacturer for list of authorized repair facilities). It is recommended that an annual inspection be

made by an authorized repair facility. Labels and Operator's Manuals are available from the manufacturer.

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'RQRWH[FHHGUDWHGFDSDFLW\ Know the weight of the load being lifted.

8VH-DFNRQO\IRUOLIWLQJ Do not use this equipment for any other purpose. Immediately after

lifting, support the load with appropriate supporting equipment.

3ODFH-DFNFRUUHFWO\ Only use this equipment on a surface that is stable, level, clean, dry, and

capable of sustaining the load.

6WDELOL]HWKHORDG Ensure that the load remains stable at all times. Do not move load while on the

jack. Lift deadweight loads only.

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Jack Saddle. Off center loads can damage the seals, causing Jack failure.

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WARNING

!

3

SPECIFICATIONS

Model Capacity Jack Size (L x W x H) Min.

Height Max.

Height Saddle

Diameter Handle Length Weight

ATD-7344A 1.5 Ton 21-3/4" x 9-3/8" x 5-5/8" 3-1/2" 14" 3-7/8" 37-1/4" 32.9 lbs

ATD-7345A 2.5 Ton 26-3/8" x 11-7/8" x 6-1/8" 3-3/4" 18-3/4" 4" 45-1/8" 57.3 lbs

NOT TO BE USED

FOR AIRCRAFT

PURPOSES

PRODUCT DESCRIPTION

The ATD Service Jack is designed to lift, but not support, one end of a vehicle. Immediately after lifting, loads must

be supported by an identical pair of appropriately rated jack stands. This service jack has a unique feature that

provides fast, no load lifts to the jacking point. This jack has special built-in features that make it ideal for performing

minor repairs, oil changes, cleanups, and more.

WARNING: Do not use hydraulic jack as stand-alone device. After lifting, immediately support the lifted

vehicle with an identical pair of appropriately rated jack stands.

!

Figure 1 - Service Jack Nomenclature

Two-piece

Handle

Caster

Saddle

Lifting Arm

Front

Wheel

Handle Lock

Fastener

Handle Sleeve

& Release

Mechanism

(not shown)

Saddle Pad

Pump Piston

4

PREPARATION

Unpacking

When unpacking, check to make sure the following parts are included. Refer to the parts lists and Assembly Drawings

for more details. If any part is missing or damaged, do not attempt to assemble, install or operate the product. Contact

Customer Service.

Assembly

1. Remove the Retaining clip: Press the socket down and then push the Retaining clip out from the hole in the

socket.

nder the handle socket. Insert the handle into the

handle socket until it locks in place and tighten the handle se

be no problem to operate the jack.

WARNING: Do not lift or carry jack by handle. Handle could dislodge and jack fall, resulting in possible

injury or property damage.

OPERATION

1. Test the Jack by placing the Saddle under a stable, dead load. Turn the handle completely clockwise, and pump the

Handle up and down. The Jack Saddle should rise and stay at that level. If it slowly goes down, tighten the Oil Plug. If

if still goes down, the Power Unit may need to have the air purged from its system. Refer to the Maintenance section.

! WARNING: The jack, and equipment being lifted, must be stable so when lifted, they do not fall and cause

points for the vehicle.

2. Turn the Handle clockwise. The Saddle should lower completely.

3. Position the Jack under the equipment being lifted.

4. Turn the Handle clockwise to the release valve.

5. Pump the handle up and down until the Saddle just touches the item being lifted. Readjust the Saddle position so

that the equipment is centered on the Saddle.

6. Continue pumping until the Jack is fully extended, or the equipment is lifted to the desired height.

7. Place the vehicle stands, or other support devices under the equipment before attempting to do any work in or

around it.

CAUTION: AVOID RAPID DESCENT TO AVOID SPILLING OF THE LOAD. TURN THE HANDLE SLOWLY.

8. Slowly and carefully lower the load by turning the Handle counterclockwise in extremely small increments.

store the Jack in a dry location.

!

5

General

Periodically lubricate the Jack as described below.

1. Lubricate the joints and Ram with light oil as needed.

2. Remove Handle and grease the lower end of the Handle where it rotates in the Handle Socket.

3. Oil all lift arm linkages, front wheels, and rear casters.

4. Clean the outside of the Jack with dry, clean cloth.

5. If the Jack is exposed to moisture, wipe dry with a clean cloth and lubricate.

6. Store Jack with piston Ram withdrawn (Saddledown), and in a clean and dry location.

Purging Air from the Hydraulic System

1. Turn the handle 1-1/2 turns counterclockwise.

2. Remove the Oil Plug by turning it counterclockwise.

3. Rapidly pump the Handle assembly several times to purge the air from the hydraulic system.

4. Close the release valve by turning the Handle completely clockwise.

7. Replace the Oil Plug and repeat steps 1-5, above.

9. Test the Jack described under Operations, step 1 on page 4.

Oil Replacement

failure of the jack and the potential for sudden and immediate loss of load.

1. Completely lower the Saddle.

2. Place the Jack on its side.

3. Remove the Oil Plug and drain old oil into a container.

MAINTENANCE

6

5. Replace the Oil Plug.

6. Purge air from the hydraulic system as previously described.

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8. Contact the local Hazardous Wast Disposal authority for proper oil disposal instructions.

9. Maintain tools with care. Keep tools sharp and clean for better and safer performance. Follow instructions for

lubricating and changing accessories. Inspect tool cords periodically and, if damaged, have them repaired by an

authorized technician. The handles must be kept clean, dry, and free from oil and grease at all times.

10. Stay alert. Watch what you are doing, and use common sense. Do not operate any tools when you are tired.

11. Check for damaged parts. Before using any tool, any part that appears damaged should be carefully checked

to determine that it will operate properly and perform its intended function. Check for alignment and binding of

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12. Replacement parts and accessories. When servicing use only identical replacement parts. Use of any other

parts will void the warranty. Only use accessories intended for use with this tool.

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the tool.

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Lubrication

A periodic coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust, and assure that

wheels, casters and pump assemblies move freely.

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Storage

When not in use, store the jack with saddle fully lowered.

Cleaning

Periodically check pump piston and ram for signs of rust or corrosion. Clean as needed and wipe with an oily cloth.

!

7

REPLACEMENT PARTS

Figure 3 - Replacement Parts Illustration (ATD-7345A shown)

Please see the chart on the next page for part numbers.

1

2

3

4

7

86

5

9

10

11

12

Available Parts: Please refer to the Parts drawing when ordering parts. Not all components of this kit are replacement

items, but are illustrated as a convenient reference of location and position in the assembly sequence. When

ordering parts, give model number, serial number and description. Call your distributor for current pricing.

8

REPLACEMENT PARTS

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM

IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR

DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE

BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR

THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT,

THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS

AND PARTS REPLACEMENTS SHOULD BE UNDER TAKEN BY CERTIFIED AND LICENSED

TECHNICIANS AND NOT BY THE BUYER. THE BUYERS ASSUMES ALL RISK AND LIABILITY

ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT

PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT

PARTS THERETO.

Please see the diagram on the previous page for corresponding part numbers.

Item Part No. Description Qty

ATD-7344A ATD-7345A

1 0002-02-3 0002-02-3 Saddle Pad 1

2 0002-03-1 0002-03-1 Saddle Holding Block 1

3 0002-01-31 0002-01-31 Saddle 1

4 0003-02-1 0003-02-4 Return Spring 2

5 QY156H-K09A QY252A-K09A Handle Sleeve Assembly 1

6 0500-04-1 0500-04-2 Handle Lock Fastener 1

7 QY156H-K02A QY252A-K02A Hydraulic Unit 1

8 QY156H-K08 QY252-K08 Release Valve Assembly 1

9 0105-03-1 0105-03-1 Air Vent Screw 1

10 QY156H-K03A QY252-K03A Front Wheel Assembly 2

11 QY156H-K04A QY252-K04A Rear Caster Assembly 2

12 QY156H-K05 QY252-K05 Handle Assembly 1

- QY156H-K00 QY252A-K00 Repair Kit, Hydraulic -

Available Parts: Please refer to the Parts drawing when ordering parts. Not all components of this kit are replacement

items, but are illustrated as a convenient reference of location and position in the assembly sequence. When

ordering parts, give model number, serial number and description. Call your distributor for current pricing.

9

TROUBLESHOOTING

Symptom Possible Causes Corrective Action

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at 888-332-6419

10

ONE YEAR LIMITED WARRANTY

ATD Tools, Inc.

160 Enterprise Drive

Wentzville, MO 63385

www.atdtools.com

For a period of one (1) year from date of purchase, ATD Tools, Inc. will repair or replace, at its option, without charge,

any of its products which fails due to a defect in material or workmanship, or which fails to conform to any implied

warranty not excluded hereby.

Performance of any obligation under this warranty may be obtained by contacting your distributor or point of sale

for further instructions. Please retain your proof of purchase, as it will be needed for any claim. If it is not possible to

contact your point of sale, please contact the manufacturer directly at 888-332-6419 for advice.

Except where such limitations and exclusions are specifically prohibited by applicable law, (1) the CONSUMER'S

SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS

DESCRIBED ABOVE, and (2) ATD Tools, Inc. SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL

DAMAGE OR LOSS WHATSOEVER, and (3) THE DURATION OF ANY AND ALL EXPRESSED AND IMPLIED

WARRANTIES, INCLUDING WITHOUT LIMITATION, ANY WARRANTIES OF MERCHANTABILITY AND FITNESS

FOR A PARTICULAR PURPOSE, IS LIMITED TO A PERIOD OF ONE (1) YEAR FROM DATE OF PURCHASE.

Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply

to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above

limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have

other rights which vary from state to state.