Monogram Dishwasher GE ZBD6800 6890 31 9116
2013-04-09
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GE Consumer & Industrial TECHNICAL SERVICE GUIDE Top Control Monogram Dishwashers MODEL SERIES: ZBD6800K ZBD6880K ZBD6890K PUB # 31-9116 03/04 IMPORTANT SAFETY NOTICE The information in this service guide is intended for use by individuals possessing adequate backgrounds of electrical, electronic, and mechanical experience. Any attempt to repair a major ap pli ance may result in personal injury and property damage. The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use. WARNING To avoid personal injury, disconnect power before servicing this product. If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks. RECONNECT ALL GROUNDING DEVICES If grounding wires, screws, straps, clips, nuts, or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened. GE Consumer & Industrial Technical Service Guide Copyright © 2004 All rights reserved. This service guide may not be reproduced in whole or in part in any form without written permission from the General Electric Company. –2– Table of Contents Active Vent .......................................................................................................................20 Circulation Pump and Motor ............................................................................................12 Component Locator Views.................................................................................................8 Components ....................................................................................................................10 Control Features ................................................................................................................5 Control Module ................................................................................................................18 Demo Mode .....................................................................................................................13 Control Module Board ......................................................................................................18 Detergent/Rinse Module .................................................................................................19 Door Interlock Switch ......................................................................................................19 Door Panel ......................................................................................................................17 Drain System ...................................................................................................................15 Factory Test Mode ...........................................................................................................22 Fan...................................................................................................................................20 Fill Funnel ........................................................................................................................11 Heating Element ..............................................................................................................13 Lower Spray Arm, Fine Filter, and Inlet Cover ................................................................. 11 Main Conduit ...................................................................................................................11 Membrane Keypad ..........................................................................................................17 Middle Spray Arm ............................................................................................................10 Nomenclature ...................................................................................................................4 Schematic ........................................................................................................................25 Service Mode ...................................................................................................................21 Strip Circuits ....................................................................................................................24 Transorb ..........................................................................................................................16 Troubleshooting ..............................................................................................................23 Turbidity Sensor ...............................................................................................................14 Upper Spray Arm .............................................................................................................11 Using the Dishwasher with the Upper Rack Removed ....................................................10 Warranty .........................................................................................................................26 Wash Cycles ....................................................................................................................12 Water Valve and Flood Switch ........................................................................................15 Water Valve Test .............................................................................................................16 –3– Nomenclature Model Number Z BD 6 8 0 0 J 0 0 B B Brand Z = Monogram Exterior Color BB = Black CC = Bisque SS = Stainless Steel WW = White II = Integrated* Product Type DB = Built-In Dishwasher Engineering Model Suffix Model Designator Designates features – the higher the number, the more features. Model Year Designator *Note: The exterior color, II = Integrated, requires a panel kit. Serial Number The model number and serial number are located inside the door jam. The mini-manual is located behind the toe-plate. The first two characters of the serial number identify the month and year of manufacture. Example: AG123456S = January, 2004 Model and Serial Number Mini Manual A - JAN D - FEB F - MAR G - APR H - MAY L - JUN M - JUL R - AUG S - SEP T - OCT V - NOV Z - DEC 2005 - H 2004 - G 2003 - F 2002 - D 2001 - A 2000 - Z 1999 - V 1998 - T 1997 - S 1996 - R 1995 - M 1994 - L The letter designating the year repeats every 12 years. Example: T - 1974 T - 1986 T - 1998 Note: The service information sheet is located under the control panel. –4– Control Features ZBD6800 and ZBD6880 7 1 2 5 3 6 10 9 7 ZBD6890 8 1. Wash Cycles 1 2 3 4 5 6 10 9 Use the arrow pads to scroll through the wash cycles. The light above or next to the selected pad will be ON to indicate which WASH CYCLE has been selected. NOTE: This dishwasher is equipped with an ExtraClean™ Sensor with automatic temperature control; therefore, cycle length and time may vary depending on soil (heavy, medium, light) and temperature conditions. Heavy 10.0 gallons, 93 minutes Medium 8.6 gallons, 90 minutes Light 7.2 gallons, 90 minutes This cycle raises the water temperature in the final rinse to sanitize your dishware. The cycle length will vary depending on the temperature of your inlet water. NOTE: The Anti-Bacterial cycle is monitored for sanitization requirements. If the cycle is interrupted during or after the main wash portion or if the incoming water temperature is so low that adequate water heating cannot be achieved, the sanitizing conditions may not be met. In these cases, the sanitized light will not illuminate at the end of the cycle. S IDE NTI A L RE ANTI BACTERIAL NSF INTERNATIONAL Meets NSF Standard 184 Sanitization and Cleaning performance of household spray-type dishwashers. NOTE: NSF certified residential dishwashers are not intended for licensed food establishments. COOKWARE Heavy 11.4 gallons, 95 minutes Medium 10.0 gallons, 71 minutes Light 10.0 gallons, 66 minutes This cycle is meant for heavily soiled dishes or cookware with dried-on or baked-on soils. This cycle may not remove burned-on foods. Everyday dishes are safe to be used in this cycle. NORMAL Heavy 9.9 gallons, 74 minutes Medium 7.0 gallons, 61 minutes Light 5.6 gallons, 48 minutes This cycle is for medium/heavily soiled dishes and glassware. SPEED CYCLE Heavy 9.3 gallons, 36 minutes (on some models) Medium 7.2 gallons, 36 minutes Light 5.7 gallons, 33 minutes This cycle is for everyday dishes and glassware. CHINA CRYSTAL Heavy 10.0 gallons, 49 minutes Medium 7.2 gallons, 36 minutes Light 7.2 gallons, 36 minutes This cycle is for lightly soiled china and crystal. –5– (Control Features Continued) GLASSES Heavy 10.0 gal., 45 min. (on some models) Medium 7.2 gal., 33 min. Light 7.2 gal., 32 min. This cycle is specifically designed for glasses. PLASTICS Heavy 9.9 gal., 119 min. CYCLE Medium 7.0 gal., 106 min. (on some models) Light 5.6 gal., 93 min. This cycle is specifically designed to reduce the risk of melting plastic items and improve plastic drying for dishwasher safe plastic items. RINSE ONLY Heavy 2.9 gallons, 7 minutes Light 1.4 gallons, 3 minutes For rinsing partial loads that will be washed later. Do not use detergent with this cycle. 2. DELAY START — This option will allow you to delay the start time of any wash cycle for up to 24 hours (depending on model). • Select the delay start time you want by pressing the DELAY START pad. Multiple or continuous pressing will increment the delay hours. Select the number of hours you want to delay the start of the cycle. Then press START/RESET. • After closing the door, the machine will count down and automatically start at the correct time. NOTE: To cancel the DELAY START selection before the cycle begins, press the DELAY START pad until the display is blank. Pressing START/RESET will not cancel delay hours. 3. ADDED HEAT — When selected, the cycle will run longer with heating elements on to improve both wash and dry performance. NOTE: Cannot be selected with RINSE ONLY cycle. 4. PRE WASH — For use with heavily soilded and/or dried-on, baked-on soils. This option (on some models) MUST be selected PRIOR to starting the cycle. This option adds 16 minutes to the cycle time. NOTE: Cannot be selected with RINSE ONLY cycle. 5. HEATED — DRY When selected, turns the drying heater and fan on for fast drying. This option will extend the cycle time by 30 minutes for the ANTI-BACTERIAL cycle, 38 minutes for the NORMAL cycle and COOKWARE cycle, 8 minutes for the SPEED cycle, 15 minutes for the PLASTICS cycle and 30 minutes for all other cycles. When this is NOT selected, the fan will turn on to dry your dishes without added heat—and energy is saved. NOTE: Cannot be selected with RINSE ONLY cycle. 6. LOCK — You can lock the controls to prevent any selections from being made. Or you can lock the controls after you have started a cycle. Children cannot accidentally start the dishwasher by touching pads with this option selected. To lock the dishwasher, press and hold the HEATED DRY pad for 3 seconds. To unlock the dishwasher controls, press and hold the HEATED DRY pad for 3 seconds. The light above the LOCK will turn off. –6– (Control Features Continued) 7. Status Indicator Lights (indicators vary by model) The Status display tells you what is happening while the dishwasher is in operation and may flash, indicating a malfunction. The lights will come ON, indicating the sequence of the dishwasher operation. SENSING Displayed while the ExtraClean™ Sensor is measuring the amount of soil and temperature of water. The dishwasher will adjust the selected cycle to achieve optimal performance. ADD-A-DISH Displayed during prewash indicating that dishes added now will still be cleaned. WASHING Displayed during prewash, main wash and rinse periods. DRYING Displayed during HEATED DRY. SANITIZED Displayed when cycle has met sanitization conditions. CLEAN Displayed when a wash cycle is complete and enhancements are complete. 8. Time Remaining Display (on some models) During operation, the display shows the minutes remaining until the cycle is complete. The display may adjust the remaining time while the Sensing light is on. During a delay start, the display will show hours of time remaining until the cycle starts. 9. START/RESET START — After selecting the cycle and desired enhancements, press the START/RESET pad to ready the dishwasher to begin the cycle. Close the door to start the cycle or begin the DELAY START countdown. When the cycle starts, the water fill begins and approximately 60 seconds later the wash action begins. The dishwasher will always display your last selection and enhancements. If you don’t want to change the settings, simply press the START/RESET pad to ready the dishwasher and close the door to begin the cycle. NOTE: If the START/RESET light is flashing, the cycle has been interrupted by pressing the START/RESET pad. Light will quit flashing after the dishwasher automatically drains out the water. Also, if a power failure occurs NORMAL and HEATED DRY will automatically be programmed. Make any new selections and press the START/RESET pad to begin the new cycle. RESET — Open the door slowly to prevent splash-out. Press the START/RESET pad to cancel the cycle and close the door. Dishwasher will pump out and turn off after 70 seconds. NOTE: If the START/RESET light is flashing, close the door until the water pumps out (this takes approximately 70 seconds) and the light stops flashing. When the light stops flashing, the dishwasher can be reprogrammed and restarted. The CLEAN light is illuminated and a double beep will sound when the selected cycle and enhancements are complete. You may remove the dishes at any time. Note the high-efficiency fan will run quietly for 30 minutes to 4 hours (depending on selected cycle) after the CLEAN light is illuminated to continue drying the dishes. This can be interrupted by opening the door and pressing any keypad. NOTE: To turn off the double beep indicator (or re-activate it if it was previously disengaged), press the HEATED DRY pad 5 times within 3 seconds. A triple beep will sound to indicate the end-of-cycle beep option has been toggled. 10. Clean — –7– Component Locator Views Inside Cabinet View 1 8 2 4 5 3 7 6 1 - Upper Spray Arm 5 - Filter Screen 2 - Middle Spray Arm 6 - Heating Element 3 - Main Conduit 7 - Float 4 - Hub (lower spray arm removed) 8 - Inlet Cover Door View (Front Panel Removed) Door Interlock Switch Vent & Fan Assembly Vent Louver Motor Control Module Fan Motor Detergent Rinse Module Fan Conduit Wire Harness Loom Flood Switch Circulation Pump Motor Junction Box –8– Note: The wire harness loom is used to help the wire harness make the transition over the tub trough lip. Make certain loom and wires are replaced correctly to prevent wires from being pinched. Left Side View Drain Tube Assembly Fill Hose Fill Funnel Water Valve Drain Line Check Valve Bottom View Front of Dishwasher Junction Box Flood Switch Transorb Circulation Pump Motor Sump Turbidity Sensor Drain Pump Check Valve Drain Line Heating Element –9– Rear of Dishwasher Components Using the Dishwasher with the Upper Rack Removed Middle Spray Arm 1. Unsnap and remove the end cap on each side of the rails. Check the holes in the spray arm for bits of china, seeds, and other foreign matter. Also, check the spray arm for rotation. 2. Pull the rack straight out and off the rails. Removal and Replacement 3. Replace the end caps. 1. Pull the upper rack all the way out. 4. Push the rails all the way back into the dishwasher. 2. Remove the plastic screw on the bottom of the middle spray wash arm. This will allow the middle spray arm and bearing to be removed. Note: Install middle spray wash arm with spray jets facing the upper rack. Place bearing between spray arm screw and bottom of the middle arm. 5. Slide the shower nozzle attachment over the spout. 6. The dishwasher is now ready for use. Note: Always use the shower nozzle when the upper rack is removed. Note: If the upper rack experiences poor cleaning problems, ensure the middle spray wash arm is turning freely. If not, disassemble the middle spray wash arm and clean the bearing surface, then reassemble. – 10 – Main Conduit Lower Spray Arm, Fine Filter, and Inlet Cover Check the holes in the spray arm for bits of china, seeds, and other foreign matter. Also check the spray arm for rotation. If soil is present, clean fine filter screen. The main conduit supplies water to the middle and upper spray wash arms. Removal and Replacement 1. Pull the upper rack out. The lower spray arm can be removed by gently lifting and rotating it counterclockwise. 2. Push the tab on the outer slide cap in and remove the slide cap. The nut hub can be removed by rotating it counterclockwise. 3. Remove the upper basket. 4. Release the bottom conduit tab. Caution: Use care to avoid breaking the clip on the hub when removing the main conduit from hub. 5. Release the 2 center conduit tabs, then remove the main conduit. Note: When installing the fine filter, make sure the drain port of the filter is engaged with the drain for the fine filter. Fill Funnel The top section of the fill funnel separates from the main body. The fill funnel body is held in place by a nut (located on the inside of the dishwasher). Rotate the nut counterclockwise to remove the main body. There is an O-ring seal between the fill funnel and dishwasher tub. Make certain the O-ring is fully seated when reinstalling. Lower Spray Arm Main Conduit Mounting Screw Main Conduit Fine Filter Drain Port Drain For Fine Filter Nut Hub Fine Filter Assembly Cover Inlet Coarse Filter Hub Main Conduit Tab Nut Float Dome O-ring Upper Spray Arm Check the holes in spray wash arm for bits of china, seeds, and other foreign matter. Also, check the spray arm for rotation. To remove the upper spray wash arm, remove the upper basket (See Middle Spray Wash Arm), then remove the screw and upper spray wash arm. – 11 – Wash Cycles CYCLE MAX # OF PRE-WASH CYCLES WASH CYCLE MAX # RINSE CYCLES MIN MAX MIN Normal Wash 3 1 3 32 88 1302 Speed Wash 3 1 2 19 26 WASH TIME1 WASH TEMPERATURE FAN ON TIME6 MAX HEATED DRY TIME HEATED DRY W/O HEATED DRY 1502 38 120 240 1253 1503 8 120 240 3 3 Glasses 3 1 3 26 39 110 130 30 120 240 China Crystal 3 1 3 30 52 1103 1303 30 120 240 Pots & Pans 4 1 3 44 108 3 3 38 120 240 140 3 150 3 4 Sani Wash 3 1 3 21 100 130 158 8+15 120 240 Rinse Only 0 0 2 2 2 80 158 Not An Option Not An Option 240 Plastics 3 1 3 39 88 1302 1402 45/605 120 240 Time is in minutes Temperature is in degrees Fahrenheit 1.) Cycle times do not include water fill and drain 2.) Heater on in main wash and final rinse 3.) Heater on in all pre-washes, main wash and all rinses 4.) 8 minutes heated dry and 15 minutes cool down 5.) 45 minutes without heated dry, 60 minutes with heated dry 6.) Fan running time after cycle has completed Circulation Pump and Motor The dishwasher must be removed from its installation to gain access to the circulation pump and motor. The circulation pump can be activated using Service Mode. Refer to schematic or strip circuit for motor resistance value. Ground Screw Before removing the circulation pump, remove the water from the sump. It is important to remember the motor does not start immediately when the dishwasher cycle has started. If the motor hums, but will not start, make certain the pump impeller is free from obstruction and the motor shaft can turn freely. The terminals on the induction motor are labeled L1 and N. The motor is thermally protected (internally) through the L1 side. The wiring connector is blue to match the wire leading to the motor. It is designed to fit only one way on the terminals. Make certain the connector is fully seated when installing. Note: It is extremely important that the selftapping grounding screw is tightened securely when reinstalling the circulation pump. – 12 – Circulation Pump and Motor Strip Circuit The heating element nuts are located on the underside of the washer, near the back. Ample force is required to remove the nuts. Removing the dishwasher from installation may be required. Heating Element The heating element can be activated using Service Mode. The dual-wattage heating element produces 875 watts during wash, to help heat the water, and an effective wattage due to cycling of 700 watts during the dry cycle. Heating Element It is normal for the heating element to cycle during HEATED DRY. The control energizes the heating element continuously for the first 6 minutes, then cycles the heating element ON for 60 seconds, then OFF for 60 seconds for the remainder of the HEATED DRY cycle. Heater Grommet Selecting ADDED HEAT will energize the heater for the entire time during the last prewash cycle and the final rinse cycle. Circulation time during the final rinse is increased 2.8 times the normal with this option. If selected after the wash cycle has started, the feature will not take effect until the beginning of the next fill. This option is not available for the RINSE ONLY cycle. Tub Nut Heating Element Support Water inlet temperature must be at least 120°F for proper drying. Low water inlet temperature will prevent proper convection air movement and increase drying time substantially. If the problem is that the dishes are not drying correctly, don’t overlook the rinse agent. A rinse agent will improve the water sheeting action and drying performance. It is normal for the stainless steel tub and the inner door panel to retain water droplets even though the dishes are dry. Heating Element Strip Circuit Demo Mode • Demo mode is entered by pressing the down arrow and ADDED HEAT pads simultaneously for 5 seconds. • When entered, the NORMAL and ADDED HEAT LEDs blink for 3 seconds, and the active vent will close. • Pressing a pad will light the corresponding LED. • Pressing the START/RESET pad will activate the main pump for 20 seconds, and each cycle LED will be lit in sequence for 3 seconds (left to right). • On 3-digit display models, the display will sequence 999, 888, 777, 666, 555, etc., before running the main pump. • The cycle will end after the main pump stops. The drain cycle will not be energized. • To exit the demo mode, the dishwasher must be disconnected from power. Heating Element (17 Ohms) J2-3 VX J2-4 VX WX J1-1 – 13 – Note: If the turbidity sensor circuit fails to open or is shorted, the sensing LED on the control panel will not light, and the unit will operate for the maximum amount of time, using the maximum number of wash and rinse fills for the selected cycle. Turbidity Sensor The turbidity sensor is located on the side of the sump. The turbidity sensor also contains the thermistor for automatic temperature control. The thermistor’s resistance has a negative temperature coefficient. As the temperature increases, the resistance goes down. At 75°F, the resistance is approximately 9.9K Ω. At 140°F, the resistance is approximately 2.8K Ω. Turbidity Sensor Turbidity Sensor Test The turbidity sensor measures the amount of suspended particles in the wash water in the sump. The control sends the turbidity sensor a pulse width modulated 5-volt signal for calibration and usage during operation. The Service Mode is the most accurate way to test the turbidity sensor circuit. The turbidity sensor circuit contains the control module, wiring, and the turbidity sensor. The control then receives an analog signal of the sensed turbidity, which is processed by the microprocessor. The baseline reading is taken during the first fill when the sump water level is between the 1/4- to 3 /8-in. gap between the LED transmitter and the receptor. Successive turbidity measurements are supplied to the control module and used to determine whether any prewash or rinse cycles can be skipped. The sensing LED is on during all prewash cycles and during the final rinse. Note: When replacing the turbidity sensor, always run the Factory Test Mode to calibrate the turbidity sensor to the control board. When installing the turbidity sensor, align the key on the sensor with the keyway on the sump. Decisions are based on a comparison of clean water measurements at the beginning of the first fill, measurements taken at selected fills, and water temperature. By measuring the turbidity level, the control module can conserve energy on lightly soiled loads by skipping unnecessary cycles. Key – 14 – The flood switch is held in place by 2 Phillips head screws. Drain System The drain system consists of the following components: • Auxiliary drain pump (includes motor and oneway check valve) • Drain tube • Check valve (in line with drain tube) • Drain hose Flood Switch The inlet cover prevents large particles from entering the sump. Water entering the drain pump is not filtered by the fine filter (metal) or by the sump filter (plastic). The drain pump is mounted on the sump and contains a one-way check valve. The drain pump is controlled by the control module and can be activated using Service Mode. The water valve is secured to the frame by 2 hex head screws. (Photo is shown with flood switch removed.) Auxilary Drain Pump strip Circuit The drain pump utilizes a 120V AC motor. The motor should read approximately 16 Ω. Water Valve and Flood Switch The water valve is a 120 VAC solenoid valve that is switched on/off by the control module. The flood switch acts as a safety switch ONLY and does not control normal operation of the water valve. The flood switch opens the L1 side of the water valve circuit. The switch is normally open. The weight of the flood switch float holds the switch closed. The flood switch will not stop the flow of water if the valve sticks open from a mechanical failure. Water Valve Note: To prevent leaks after installation, ensure that hose-to-valve connection is good and that clamp is in place. The water valve can be replaced with the dishwasher installed. WARNING: Disconnect power to dishwasher before servicing water valve and flood switch. – 15 – To replace the transorb, order the kit WD35X10025. It contains a transorb with two attached butt connectors and instructions. The kit allows you to splice a new transorb into the wire harness. Water Valve Test 1. Attempt to activate water valve using Service Mode. Pump out water as necessary using Service Mode. If an intermittent failure is suspected, activate water valve 5 times using Service Mode. Water valve should stay on for 50 to 71 seconds per activation and should not turn on and off during the 50 to 71 second activation time. A normal fill will be approximately 1.49 gallons. 2. If the water valve is not operating properly or water level is low, check the following: • Water valve, flood switch, flood switch float and stem, transorb, and then main control. The flood switch should open when the water level is approximately 1 /4-in. above the base (bottom) of the float dome. • Resistance through the water valve solenoid coil - 750 Ω to 1200 Ω. • Clogged screen in water valve. A shorted transorb can damage the water valve circuit in the electronic control. If the transorb has failed, replace the electronic control along with the transorb to prevent future related control problems Transorb The dishwasher contains a transient absorber (transorb) in the water valve circuit. The transorb absorbs electrical transients created when the water valve is turned off. It is wired in the harness between the line and the neutral side of the water valve circuit. If the transorb fails, it may create a short circuit that would cause the circuit breaker to trip when the water valve is activated. Transorb Location To check the transorb, disconnect power to the dishwasher and unplug the connector from the water valve. Measure the resistance between the two terminals in the connector. The transorb is good if the resistance measurement is 100K ohms or higher. – 16 – Door Panel The door panel covers the main control board, detergent cup, vent fan, motor, louver, and door-interlock switch. The outer door panel is held in place by 12 screws (5 Phillips head screws per side and two 1/4-in. hex head screws at the bottom). Note: Ribbon cable(s) connect the keypad membrane (3-digit display on some models) to the control circuit board. Due to the ribbon length, care must be taken when removing the door panel to ensure that the ribbon cable(s) are not damaged. Membrane Keypad The door panel must be removed to access the membrane keypad (see Door Panel). • When removing the membrane keypad, peel the keypad from right to left. • When installing, make sure the membrane button areas and lights align with the keypad. • On models with an LED display, the display is held in place by 2 Phillips head screws. Note: When replacing the keypad membrane, always run the Factory Test Mode to calibrate the keypad membrane to the control board. PADS CONNECTOR PINS 11 & 17 11 & 16 7-Keypad Membrane Shown 1 11 & 15 12 & 15 12 & 16 12 & 17 13 & 15 Note: When troubleshooting, always check resistance between pins 18 and 19: • 7-keypad membrane should read approximately 22K Ω. • 6-keypad membrane should read approximately 75K Ω. When a control pad is pressed, continuity is present on the corresponding pins (see chart). Example: If the HEATED DRY pad is pressed, you should have continuity between pins 12 and 17. To locate pin numbers, note location of pin 1 for reference point. (See illustration.) – 17 – Control Module The door panel must be removed to access the control module (see Door Panel). The main control is considered a “smart” control, capable of learning the water temperature and turbidity characteristics of the home. It is normal if the cycle times vary over a period of time from the factory default settings due to temperature and water quality. The control module is held in place by a single screw that secures the module to the right side of the inner door panel. (The screw is located on the outside of the inner door panel.) Screw Control Module Board Note: When replacing the control module, always run the Factory Test Mode to calibrate the keypad membrane and turbidity sensor to the control board. J2 J7 J5 J3 J8 J1 - Door Interlock Switch J2 - Heating Element, Circulation Pump, Drain Pump, Fan, Water Valve, Detergent Module J3 - Turbidity Sensor J5 - Vent Louver Motor J7 - Membrane keypad ribbon cable connector J8 - LED ribbon cable connector for 3-digit display (some models) – 18 – J1 At the second activation (3), the lever lifts the connecting rod by the notch. This action lifts the rinse dispenser plunger and releases the rinse agent. When deactivated, the lever returns to its original starting position. Detergent/Rinse Module The door panel must be removed to access the detergent/rinse module (see Door Panel). The detergent rinse module is held in place by 6 Phillips head screws and 2 brackets. t ke ac Br t ke ac Br 3 The detergent/rinse module automatically dispenses both the detergent and the rinse agent at the appropriate times. The module is activated 2 times during a wash cycle. Detergent is dispensed at the beginning of the main wash cycle and rinse agent at the beginning of the final rinse. The detergent/rinse module can be activated using Service Mode. Door Interlock Switch The door interlock switch opens the L1 circuit when the door is open. The switch is replaced as an assembly. The door panel must be removed to access the door latch switch (see Door Panel). The first time the module is activated: The door latch switch is held in place by 3 Phillips head screws. The lever slides up the right-hand path of the connecting rod (1). This action releases the detergent cover. 1 When deactivated (2), the lever returns down the left-hand path and comes to rest under the notch in the center of the connecting rod. 2 If the door is unlatched while running a wash cycle, the cycle countdown will pause and the vent will open. If unlatched for more than 15 seconds during a wash cycle, the control will beep once every 15 seconds until the door is relatched. – 19 – Note: This also applies to the RINSE ONLY cycle. Since heated dry is not an option with RINSE ONLY, the fan will run for approximately 4 hours before turning off. Active Vent The active vent consists of the fan, motor, housing, and vent louver motor. The active vent helps to reduce the noise level and heat loss when in the closed position. The control module supplies +/- 12 VDC to the vent louver motor. The control module reverses polarity to drive the motor in a clockwise or counterclockwise (open or closed) direction. To access the vent fan and motor, remove the door panel (see Door Panel). The vent fan and motor housing are held in place by: The vent closes 8 seconds after the main pump is switched on during the first fill cycle and opens during the drying cycle (heated and non-heated). The vent is open during cooldown periods or when the unit is not in use. • 4 long, silver Phillips head screws. • 2 short, brass Phillips head screws (see photo). If the vent is closed and the door is opened during the wash cycle, the vent will open. When the door is closed again, the vent will remain open for 8 seconds, then close again to finish the cycle. It is normal for water vapor to come through the active vent during the dry cycle. The active vent can be opened and closed using the Service Mode. The vent louver is held in place by a single screw. Remove the motor from the mount by rotating the motor 90° in the mount and sliding it out between the tabs. Note: Foam with double-sided tape holds the conduit in place. The foam tears easily if pulled during removal of the housing. Note: The gear in the mount is held in place with the motor. Six Phillips head screws hold the fan and motor to the vent housing. Vent Motor Strip Circuit Fan During natural dry, the fan runs for approximately 4 hours after the last drain cycle is completed (clean light on). During heated dry, the fan runs for approximately 2 hours after the last drain cycle is completed. If the door is opened, the fan stops and the control stops counting down. When the door is relatched, the fan will start again and the control will continue to count down. Touching any key will turn off the fan. – 20 – Service Mode To enter service mode, press and hold the down arrow and heated dry keypads simultaneously for 3 seconds. All LEDs light for 3 seconds when service mode is entered. To exit service mode, press the START/RESET at any time. 6 PAD CONTROL 4L 5L 3L 2L 1L START RESET PAD Description 1L Activates/Deactivates Heater and Fan Test times out after 6 minutes. 2L Activates/Deactivates Water Valve Operates until flood switch opens. Activates/Deactivates Detergent Cup Clean LED ON. Can take up to 40 seconds for detergent cup to open. 4L Activates/Deactivates Auxiliary Pump Cookware LED ON. 5L Activates/Deactivates Main Pump Normal LED ON. 3L START/RESET Notes Used to exit Service Mode 7 PAD CONTROL 5L 6L 4L 3L 2L 1L START RESET PAD Description 1L Activates/Deactivates Heater and Fan 2L Not Used 3L Activates/Deactivates Water Valve Operates until flood switch opens. 4L Activates/Deactivates Detergent Cup Clean LED ON. Can take up to 40 seconds for detergent cup to open. 5L Activates/Deactivates Auxiliary Pump Cookware LED ON. 6L Activates/Deactivates Main Pump Normal LED ON. START/RESET Notes Test times out after 6 minutes. Use to exit Service Mode Note: Service mode may be used for 30 minutes maximum. After 30 minutes, the service mode will automatically turn off. Note: 3-digit display models only: • On 3-digit display models, when the service mode activates the auxiliary pump (up arrow pad), the display shows a digital equivalent of the turbidity value. • During this test, if the display reads 97, or the value does not change regardless of whether there is clean or dirty water and the wiring connections are OK, the turbidity sensor should be replaced. • When the service mode activates the main pump (down arrow pad), the display shows a digital equivalent of the temperature sensor thermal value. • During this test, if the display reads 130 regardless of water temperature and the wiring connections are OK, the turbidity sensor should be replaced. – 21 – Factory Test Mode Always run the factory test mode to calibrate when replacing the turbidity sensor, control module board, and membrane keypanel. The factory test mode is the most accurate way to test the turbidity sensor circuit which contains the control module, wiring, and turbidity sensor. Factory test mode will test the thermistor (used for automatic temperature control) that is contained in the turbidity sensor and will test the transmitter that is contained in the turbidity sensor. Entering Factory Test Mode Note: This mode can only be entered within the first 2 minutes after power-up. After 2 minutes, factory test mode is unavailable. Disconnect power from dishwasher. Wait 10 seconds and connect power to dishwasher. Press the UP and DOWN keypads simultaneously for 3 seconds (This step must be performed within 2 minutes of power-up). The control will step through the test cycle for the preset amount of time. Press DELAY/START or (DELAY/HOURS on some models) to advance to the next step. TEST CYCLE 1. All LEDs illuminate for 10 seconds. 2. Vent fan energizes for 5 seconds, then the active vent closes. 3. Detergent module is activated. Water valve energizes for 60 seconds. 4. Main pump is energized. Water valve continues filling for an additional 10 seconds. 5. Heater is energized and main pump continues to run for an additional 60 seconds. 6. Dishwasher pauses for 40 seconds. During this time the turbidity sensor, control module board, and membrane keypad are being calibrated. a. The control module will beep continuously and the lock icon LED will light if: 1) The temperature sensor check does not fall between the limits (42°F to 199°F). 2) The control receives an analog signal outside the expected range for the turbidity sensor. 3) The EEPROM was not read correctly. 7. Drain pump energizes for 75 seconds. 8. The detergent module is energized for 60 seconds and the water valve is energized for 70 seconds. 9. The heater and main pump are energized for 60 minutes. (Press DELAY/START DELAY/HOURS on some models) to advance to the next step before control times out. 10. Active vent opens, drain pump is energized for 75 seconds, then active vent closes. Note: If the calibration test fails, check the following: • Make certain the dishwasher is not located on a non-insulated outer wall where the temperature at the turbidity sensor may be below 42°F. • The turbidity sensor may be dirty. Run a rinse only cycle with one cup vinegar or use citric acid crystals (WD35X151) to clean the sensor. – 22 – Troubleshooting 3-Digit Display Does Not Work Disconnect power to the dishwasher. Access the control circuit board. Remove and reseat the 3-digit display connector. Does the display work? No Replace the 3-digit display. Does the display work? No Replace the control circuit board. Keypad Does Not Work Disconnect power to the dishwasher. Access the control circuit board. Remove and reseat the keypad connector. Does the keypad work or activate correct cycles? No Run Factory Calibration. Test the keypad. Does the keypad work? No Replace the keypad. Test the Keypad. Does the keypad work? No Replace the control. – 23 – Note: Carefully remove the keypad label. When replacing the keypad label, make sure the lights and pads align properly with the membrane. Strip Circuits DOOR INTERLOCK J2-8 DOOR INTERLOCK BW BX NO COM J2-9 BW WATER VALVE J2-2 PX FLOOD SWITCH C WATER VALVE WX YX 725-1200 NO CIRCULATION PUMP PUMP MOTOR NX J2-1 WX M 10 HEATING ELEMENT J2-3 HEATING ELEMENT WX VX 17 J2-4 VX VENT MOTOR J5-2 RX M BX J5-1 TURBIDITY SENSOR DRAIN PUMP DRAIN PUMP J2-5 RX M WX 16 DETERGENT MODULE J2-6 DETERGENT MODULE RY WX 1200-2800 FAN FAN J2-7 NR M WX 65 – 24 – GY NX SX OX NTC 1 2 3 4 Schematic WARNING: Disconnect electrical power before servicing. Caution: Label all wires prior to disconnection. Wiring errors can cause improper and dangerous operation. Verify operation after servicing. K E Y P A D M CONTROL CIRCUIT BOARD J7 KEYPAD GY NX SX OX 1 2 3 4 NTC RECEIVER EMITTER TRANSMITTER CATHODE Vcc ACTIVE VENT MOTOR 3-DIGIT DISPLAY J5 J8 1 ACTIVE 2 VENT 1 2 3 4 5 6 7 8 9 10 PQA J10 1 2 3 POWER SWITCHING 3 POWER J1 2 J2 SUPPLY 1 2 3 4 5 6 7 8 9 1 RX DOOR INTERLOCK BW NO BX COM FAN NR M WX 65 DETERGENT MODULE RY WX 1200-2800 3-DIGIT DISPLAY DRAIN PUMP RX ---THIS CIRCUIT NOT IN ALL MODELS M WX 16 WX HEATING ELEMENT VX LETTERS AX BX CX NX OX PX COLOR LETTERS RX LT. BLUE BLACK SX BROWN TX DK. BLUE VX ORANGE WX YX PINK COLOR RED GRAY TAN PURPLE WHITE YELLOW FLOOD SWITCH PX YX C NO WATER VALVE WX 725-1200 WX COLOR CODE WX BX BX 1 TURBIDITY/ 2 TEMPERATURE SENSOR J3 3 4 CIRCULATION PUMP GY THE "X" INDICATES ONE SOLID COLOR- NO TRACER. WIRES WITH TRACER SHOW BOTH COLORS. EXAMPLE -WR IS WHITE WITH RED TRACER. NX M 10 – 25 – WX G N L1 Warranty YOUR MONOGRAM DISHWASHER WARRANTY Proof of original purchase date is needed to obtain service under warranty. WHAT IS COVERED From the Date of the Original Purchase ONE-YEAR Any part of the dishwasher which fails due to a defect in materials or workmanship. During this full one-year warranty, GE will also provide, free of charge, all labor and in-home service to replace the defective part. Second Year Any part of the dishwasher which fails due to a defect in materials or workmanship. During this second-year limited warranty, you will be responsible for any labor or in-home service costs. Five Years The dishwasher rack and/or the electronic control module, if these should fail due to a defect in materials or workmanship. During this five-year limited warranty, you will be responsible for any labor or in-home service costs. Lifetime The stainless steel tub or door liner, if it fails to contain water due to a defect in materials or workmanship. During this full lifetime warranty, GE will also provide, free of charge, all labor and in-home service to replace the defective part. This warranty is extended to the original purchaser and any succeeding owner for the products purchased for ordinary home use in the 48 mainland states, Hawaii, Washington, D.C. or Canada. In Alaska the warranty is the same except that it is LIMITED because you must pay to ship the product to the service shop or for the service technician’s travel cost to your home. All warranty service will be provided by our Factory Service Centers or by our authorized Customer Care® servicers during normal working hours. Should your appliance need service, during warranty period or beyond, in the U.S.A. call 800.444.1845. In Canada: 888.880.3030. WHAT IS NOT COVERED • .• • • Service trips to your home to teach you how to use the product. Improper installation, delivery or maintenance. Replacement of house fuses or resetting of circuit breakers. Failure of the product if it is abused, misused, or used for other than the intended purpose or used commercially. • • • • Damage to the product caused by accident, fire, floods or acts of God. Incidental or consequential damage caused by possible defects with this appliance. Cleaning or servicing of the air gap device in the drain line. Damage caused after delivery including damage from items dropped on the door. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. To know what your legal rights are in your state, consult your local or state consumer affairs office or your state’s Attorney General. Warrantor: General Electric Company, Louisville, KY 40225. – 26 –
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