Geotech PVC Bladder Pumps 18 & 36” Installation And Operations Manual Pump

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Geotech
PVC Bladder Pumps
18” (91cm) & 36” (46cm)
Installation and Operations Manual
Rev 12/13/2012 Part# 11150188
1
Function and Theory
Geotech’s pneumatic Bladder Pumps operate with a unique action, ideal for both, gentle low-flow
sampling and high flow rate purging. Timed on/off cycles of compressed air alternately squeeze the
flexible bladder to displace water out of the pump to the surface and exhaust allowing the pump to
refill. Fluid enters the pump through the fluid inlet check valve at the bottom of the pump body, via
hydrostatic pressure (automatically by submergence). The bladder then fills with fluid. Compressed air
enters the space between the bladder and the interior of the pump wall housing. The intake check
valve closes and the discharge check valve opens. The compressed air squeezes the bladder,
pushing the fluid to the surface. The discharge check valve prevents back flow from the discharge
tubing. Driven by the Geocontroller II or Geocontrol PRO, this cycle automatically repeats.
Compressed air does not contact the sample! The bladder prevents contact between the pump drive
air and the sample.
Selecting an Air Source
To determine the required capacity of the air source used, use the following chart as reference.
AIR CONSUMPTION PER CYCLE
NO PUMP
GEO1.66SS18
GEO1.66SS36
NO TUBING
39in2
78in2
.17"ID x.25"OD (100' L)
27in2
66.25in2
105in2
.25"ID x .38"OD (100' L)
59in2
95in2
137in2
AIR CONSUMPTION PER HOUR (6 CYCLES/MIN)
GEO1.66SS18
GEO1.66SS36
.17"ID x.25"OD
25,000 in3
/hr
45,000 in3
/hr
.25"ID x .38"OD
35,000 in3
/hr
50,000 in3 /hr
2
Pump Specifications
GEO1.66PVC18
GEO1.66PVC36
Pump Components
PVC
PVC
Bladder Material
Virgin PTFE
Virgin PTFE
O.D.:
1.66”/4.2cm
1.66”/4.2cm
Weight
1.1lb/0.5kg
1.8lb/.82kg
Volume/Cycle
3.5oz./105ml
7oz./207ml
Min. Well I.D.
2”/50mm
2”/50mm
Operating Press.
10-125psi
.7-8.6bar
10-125psi
7-8.6 bar
Min. Operating Range
5psi/.34bar
5psi/.34bar
Maximum Depth
250’/76.2M
250’/76.2M
Maximum Operating Temperature
176°F (80C)
176°F (80C)
System Maintenance
As with any pump, scheduled or periodic maintenance should be performed, according to your
sampling program and specific site conditions. Generally, the more turbid or sandy your water, the
more often you should maintain and clean your pumps. Disassemble the bladder pump per
instructions, decontaminate or replace as needed, then reassemble. Inspect all check balls for wear
and replace as necessary. Inspect all O-rings for splits or cracks and replace as necessary.
Disassembly and Bladder Replacement
Pull pump from the well, it is not necessary to remove the air and sample lines from the pump.
Unscrew the lower cap from the housing, followed by removing the housing from the upper cap.
Wrench flat features are present on both upper and lower caps. Unscrew the compression rings from
the upper cap and lower head. Spanner wrench holes are located on the lower head to avoid spiral
damage to the internal tube. Pull the bladder assembly out from the upper cap. The internal bladder
cartridge can now be removed for maintenance or replacement. Please refer to the Components and
Assembly diagram located on the inside of this manual for reassembly.
3
Item
Qty
Description
Part No.
1
2
O-RING,VITON,#125,BROWN
17500120
2
2
O-RING,VITON,2.5MM X 23MM
11150319
3
2
O-RING,VITON,#014,BROWN
17500119
4
1
O-RING,VITON,2mm x 7.5mm,BROWN
16600108
5
2
BALL,VITON ,3/8, PVC BLADDER PUMP 1.66,TOP
17500115
6
1
HOSEBARB,CLEAR PVDF,1/8 NPT TO 5/32 BARB
11150187
7
1
HOSEBARB,POLY,MODIFIED,.25, PVC BLADDER PUMP 1.66
11150134
8
1
UPPER CAP,1.66,PVC,BP,CE
21150122
9
1
TUBE INTRNLSMPL,PVC,1.66BP,18"
11150124
10
2
RING,COMPRESSION,PVC,1.66,BP
21150115
11
1
BLADDER,PTFE,1.66"X18",PVC,CE
21150119
12
1
LOWER,HEAD,PVC,1.66,BP,CE
21150117
13
1
HOUSING,PVC,1.66X18",BP,CE
21150120
14
1
WEIGHT,SS6,INTERNAL,BP,PVC
11150132
15
1
PLUG,BALL RETAINER,1.66 PVC BP, CE
21150116
16
1
CAP,LOWER,PVC,1.66,BP,CE
21150114
17
1
SCREEN,INTAKE,1.66,PVC,BP,CE
21150118
18
1
CAP,SCREEN,INTAKE,1.3,PVC
11150131
19
1
CAP,LOWER,DROP TUBE,1.66,PVC, BP, CE
21150125
20
2
HOSEBARB,PP,1/2X3/8MPT
11150189
21
1
BODY,INTAKE,DROP TUBE,1.66,PVC, BP,CE
21150126
22
1
HOUSING,PVC,36",BP,CE
21150123
23
1
BLADDER,PTFE,1.66"X36",PVC,CE
21150124
24
1
TUBE,INTERNALSAMPLE,BP,36,PVC, 1.66X36
11150125
25
§
ASSY,LOWER CAP,1.66 PVC,DROPTUBE,CE,WITH 1/2" HOSEBARB
51150072
26
§
ASSY,INTAKE,1.66 PVC,DROP TUBE, CE,WITH 1/2" HOSEBARB
51150073
§
KIT, 1.66, PVC, 0-RING SET, CE [ITEMS: #1(2), #2(2),#3(2), #4(1)]
91150018
1
MANUAL
§
SOLD SEPERATLY
4
5
Troubleshooting
Cycling air with no sample
Adjust the controller charge/exhaust times properly.
•Excessive drawdown may be preventing pump submergence.
Screen intake needs to be submerged at least 5ft deep.
Test cords and battery to ensure you have a sufficient power source.
Clean any debris that may be clogging the intake screen.
Air bubbles present in sample
Replace any O-Rings and bladder if showing tearing or damage.
Repair or replace air and discharge lines if damaged or split.
Discharge line draining back into pump
•Remove the discharge hose barb and check ball and clean any debris in the check ball area.
Warranty
For a period of one (1) year from date of first sale, product is warranted to be free from defects in materials and workmanship. Geotech
agrees to repair or replace, at Geotech’s option, the portion proving defective, or at our option to refund the purchase price thereof.
Geotech will have no warranty obligation if the product is subjected to abnormal operating conditions, accident, abuse, misuse,
unauthorized modification, alteration, repair, or replacement of wear parts. User assumes all other risk, if any, including the risk of injury,
loss, or damage, direct or consequential, arising out of the use, misuse, or inability to use this product. User agrees to use, maintain and
install product in accordance with recommendations and instructions. User is responsible for transportation charges connected to the
repair or replacement of product under this warranty.
Equipment Return Policy
A Return Material Authorization number (RMA #) is required prior to return of any equipment to our facilities, please call 800 number for
appropriate location. An RMA # will be issued upon receipt of your request to return equipment, which should include reasons for the
return. Your return shipment to us must have this RMA # clearly marked on the outside of the package. Proof of date of purchase is
required for processing of all warranty requests.
Model Number: ________________ Serial Number: ________________
Date: ________________
Geotech Environmental Equipment, Inc.
2650 East 40th Avenue Denver, Colorado 80205
(303) 320-4764 ● (800) 833-7958 ● FAX (303) 322-7242
email: sales@geotechenv.com website: www.geotechenv.com

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