Product Recovery Canister Installation And Operation Manual Geotech
User Manual: Pdf Geotech Product Recovery Canister
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Product Recovery Canister Installation and Operation Manual Rev 12/18/12 Part # 26650319 Table of Contents Section 1: System Description …………………………………………………..…….. Section 2: System Installation and Operation ……………………….………….……. Section 3: System Maintenance …………………………………….…………….…… Section 4: System Troubleshooting ………………………………….………………... Section 5: System Specifications ………………………….……………………….….. Section 6: System Schematic …………………………………………………………. Section 7: Replacement Parts List ………………….……………….………………… Warranty and Repair ……..…………………………………………..………………… 1 3 5 6 7 9 11 12 20 DOCUMENTATION CONVENTIONS This uses the following conventions to present information: An exclamation point icon indicates a WARNING of a situation or condition that could lead to personal injury or death. You should not proceed until you read and thoroughly understand the WARNING message. WARNING A raised hand icon indicates CAUTION information that relates to a situation or condition that could lead to equipment malfunction or damage. You should not proceed until you read and thoroughly understand the CAUTION message. CAUTION A note icon indicates NOTE information. Notes provide additional or supplementary information about an activity or concept. NOTE 2 Section 1: System Description Function and Theory The Geotech Product Recovery Canister (PRC) is a passive, skimmer device designed to recover light floating hydrocarbons (such as gasoline and diesel fuel) from the ground water in wells that are 2 inches (5cm) and larger. Featuring a floating oleophilic/hydrophobic intake assembly, the skimmer can automatically collect and skim floating product down to a sheen. Standard 2” skimmers provide 12” (30cm) of intake travel and standard 4” skimmers provide upto 16” (40cm) of intake travel, to accommodate water fluctuations. The unit is suspended in the well at the desired recovery depth by the 25 feet (7.6m) of supplied stainless steel suspension cable. System Components A PRC consists of two (2) major components; a product skimmer assembly and a collection canister (as shown in Figures 1-1 through 1-3). On the 4” model, the skimmer assembly is protected by a slotted screen which pre-filters the incoming product and protects the intake assembly from damage. The skimmer assembly collects free product and passes it through a coiled hose to the collection canister. Recovered product is evacuated by removing the PRC from the well and opening the drain on the bottom of the device. Increased capacity collection canisters are available and easily installed by simply unscrewing the collection canister section and replacing it with a larger collection canister and weight assembly. When going from smaller to larger collection canisters, consideration must be made for weight. Going from larger to smaller is not a problem. 3 Figure 1-1 - 2” PRC Skimmer Assembly Figure 1-2 - 4” PRC Skimmer Assembly 1 4 Figure 1-3 - 4” PRC Skimmer Assembly 3 Section 2: System Installation and Operation Prior to installation, the oleophilic/hydrophobic screen intake must be “conditioned”, or primed. To accomplish this, use diesel fuel or similar hydrocarbon to saturate the screen portion of the intake assembly (as shown in the figures found in Section 7). The optimum fluid would be the downwell hydrocarbons to be recovered. Take care to avoid damaging the intake assembly. To install the PRC first measure the water and product levels with an Interface Probe (Geotech can provide you with a variety of Interface Probes for all applications). Typically, the PRC is set so that the intake assembly is placed at the midpoint of its travel to allow for water table fluctuation in both directions (see Section 6 for an example of a PRC in the well). To set the intake assembly at the midpoint of travel, measure from the top centralizer (2” skimmer), or top cap (4” skimmer) on the PRC and along the suspension cord, the same distance as the water level reading taken with an Interface Probe, then subtract 6 inches (15cm). Suspend the PRC from the wellhead to this point. To empty the collection canister, simply pull the PRC up from the well, open the drain valve (by applying a downward pulling force on the valve sleeve – like a water bottle) and transfer the recovered product into an approved container. When re-installing, verify that the intake assembly will be set within its range of travel (as describe above), and that the drain valve is completely closed to avoid the possibility of water entering the canister. Figure 2-1 shows an example of the drain valve open and closed. Figure 2-1 Drain valve operation 5 Section 3: System Maintenance With proper maintenance the Geotech PRC will provide years of reliable service. When emptying the canister, these simple maintenance steps can be taken to assure its reliability. 1. Inspect the product skimmer assembly for signs of physical damage. Scrapes or dents in the screen intake may cause the skimmer to take on water. If such damage is found, a new replacement intake assembly may be necessary. 2. Inspect the tubing coil for physical damage or obstructions, such as kinks. Replace the tubing coil as necessary. 3. Inspect the collection canister for physical damage such as cracks. Replace as necessary. 4. To clean the intake assembly screen intake, use a very soft bristle paint brush and fresh diesel fuel or the type of product being recovered. Typically, this type of maintenance should only be performed when the screen is obstructed with emulsified product or other debris. Take care not to dent or scratch the screen intake. 5. Use diesel fuel or similar hydrocarbon to saturate the screen portion of the intake. The optimum fluid would be the downwell hydrocarbons to be recovered. Take care to avoid damaging the screen intake. 6 Section 4: System Troubleshooting Problem: The PRC recovers only water. Solutions: 1. 2. The PRC is set too low in the well restricting the travel of the intake assembly. Drain the collection canister completely, allow the screen intake to dry, re-prime the screen, then reset the PRC so that the water level fluctuation is within the travel range of the intake assembly. Problem: The water level has risen past the top of the travel range of the intake assembly. Solution: Drain the collection canister completely, allow the screen intake to dry, re-prime the screen, then reset the PRC so that the water level fluctuation is within the travel range of the intake assembly. If the water level has risen above the travel range of the intake assembly at any time between site visits, the skimmer assembly and collection canister will fill up with water and displace any collected product. It will remain this way until reset, even if the water level falls back within the travel range of the intake assembly. Problem: The drain valve is not fully closed. Solution: Empty the collection canister (as described in Section 2), and then close the drain valve by pushing up on the outer sleeve of the drain valve until it stops. Problem: There is a mechanical malfunction or a leak has developed. Solution: Call Geotech Environmental Equipment Inc. at 1-800-833-7958 for assistance. Problem: The skimmer intake is not recovering product. Solutions: 1. 2. There is no product to recover. Check, and periodically monitor, the product layer thickness. 7 Problem: The skimmer is set too high. Solution: Recheck the water and product levels and reset the skimmer assembly (use the installation procedures described in Section 2). Problem: The canister vent is blocked. Solution: Make sure that the holes in the suspension fitting are clear of debris. The PRC will not operate if these holes are plugged. Problem: The intake assembly is obstructed or the coiled product hose is kinked. Solution: Refer to Section 3, “System Maintenance”. 8 Section 5: System Specifications Overall Dimensions Size 2" 2" (With Screen) 4" Volume (L) Dimensions 0.25 49.0"L (149cm) x 1.75" OD (4.4cm) 0.5 59.5"L (151cm) x 1.75" OD (4.4cm) 1 82.5"L (210cm) x 1.75" OD (4.4cm) 0.25 49.0"L (149cm) x 1.88" OD (4.8cm) 0.5 59.5"L (151cm) x 1.88" OD (4.8cm) 1 82.5"L (210cm) x 1.88" OD (4.8cm) 1 37"L (94cm) x 3.5" OD (9cm) 3 53.0"L (135cm) x 3.5" OD (9cm) 4 60.0"L (152cm) x 3.5" OD (9cm) Weight Size 2" 2" (With Screen) 4" Volume (L) Empty Weight Full Weight 0.25 3.1lbs (1.4kg) 3.5lbs (1.6kg) 0.5 3.5lbs (1.6kg) 4.3lbs (2.0kg) 1 5.2lbs (2.4kg) 6.7lbs (3.0kg) 0.25 4.5lbs (2.0kg) 4.9 lbs (2.2kg) 0.5 4.9lbs (2.2kg) 5.7lbs (2.6kg) 1 6.6lbs (3.0kg) 8.1lbs (3.7kg) 1 8.0lbs (3.7kg) 9.5 lbs (4.3kg) 3 15.0lbs (6.8kg) 19.0lbs (8.6kg) 4 18.0lbs (8.2kg) 25.5lbs (11.6kg) 9 Overall Dimensions Size 2" 4" Volume (L) Capacity (gallons) 0.25 0.07 0.5 0.13 1 0.26 1 0.26 3 0.8 4 1.06 Minimum Water Required Size 2" 4" Volume (L) Depth 0.25 29.0" (74cm) 0.5 39.5" (100cm) 1 62.0" (157cm) 1 18.5" (47cm) 3 35.0" (89cm) 4 43.0" (109cm) 10 Section 6: System Schematic Figure 6-1 – PRC Skimmer deployed in well 11 Section 7: Replacement Parts List Figure 7-1 – Standard 2” PRC Skimmer Assembly 12 Part numbers for the Standard 2” PRC Skimmer Assembly Item # Parts Description Parts List 1 ASSY,CABLE,SUSPENSION,PRC,25FT 56650305 2 CLAMP,SS,STEPLESS EAR,7MM 16600005 3 CENTRALIZER,PVC,SKIMMER,2" 26650306 CENTRALIZER,PVC,SCREENED PR2 26600186 ASSY,BUOY,SKIMMER,2"100MESH 56650309 ASSY,BUOY,SKIMMER,2" 60 MESH 56650312 5 HOSE CLIP,SKIMMER FLOAT 26650028 6 HOSEBARB,BRS,1/8"X10-32,90DEG 17500149 4 7 LOCK,SS,9/16",SPIRAL 16650304 8 O-RING,VITON,#123 (BROWN) 11200299 9 SHAFT,SS,SKIMMER,33.5",PRC 26600002 10 HOSE,COILED,PR2 26650304 11 CAP,PVC,TOP,PRC2 26650315 12 BODY,PVC,CANISTER,0.125L,PRC 26650321 BODY,PVC,CANISTER,0.25L,PRC 26650307 BODY,PVC,CANISTER,0.5L,PRC 26650311 BODY,PVC,CANISTER,1LITER,PRC 26650313 ASSY,WEIGHT,SKIMMER,2",.125L PRC, 56650303 ASSY,WEIGHT,SKIMMER,2",.25/.5L PRC, 56650302 ASSY,WEIGHT,SKIMMER,2",1L PRC 56650301 14 ASSY,SLEEVE,DRAIN,W/ O-RINGS 56650308 15 SCREEN,SS,1.88"ODX32.7" STRAIGHT WELD 26600188 13 13 Figure 7-2 – Standard 4” PRC Skimmer Assembly (1 Liter) 14 Part numbers for the Standard 4” PRC Skimmer Assembly (1 Liter) Item # Parts Description Parts List 1 ASSY,CABLE,SUSPENSION,PRC,25FT 56650305 2 ASSY,BUOY,SKIMMER,4"100 MESH 56650310 3 ASSY,DRAIN VALVE,SKIMMER,4" PR4, 56650307 4 SHAFT,SS,SKIMMER,24.5" 2065 REV A 26650305 5 HOSE,COILED,PR4 16650312 6 CAP,PVC,TOP,PRC4 16650313 7 COUPLER,PVC,PRC4 16650316 8 SCREEN,PVC,PRC4 16650317 9 HOSEBARB,BRS,.170"X1/8MPT,90D 17500148 10 CANISTER,1L,PRC4,W/ BTM PLATE 56650311 11 CLAMP,SS,STEPLESS EAR,7MM 16600005 15 Figure 7-3 – Standard 4” PRC Skimmer Assembly (3 & 4 Liter) 16 Part numbers for the Standard 4” PRC Skimmer Assembly (3 & 4 Liter) Item # Parts Description Parts List 1 ASSY,CABLE,SUSPENSION,PRC,25FT 56650305 2 ASSY,BUOY,SKIMMER,4"100 MESH 56650310 3 ASSY,DRAIN VALVE,SKIMMER,4" PR4, 56650307 4 SHAFT,SS,SKIMMER,24.5" 2065 REV A 26650305 5 HOSE,COILED,PR4 16650312 6 CAP,PVC,TOP,PRC4 16650313 7 COUPLER,PVC,PRC4 16650316 8 SCREEN,PVC,PRC4 16650317 9 CANISTER,PVC,3L,PRC4 16650318 CANISTER,PVC,4L,PRC4 16650320 10 WEIGHT,SS4,3L&4L,PRC4 16650319 11 CLAMP,SS,STEPLESS EAR,7MM 16600005 12 HOSEBARB,BRS,.170"X1/8MPT,90D 17500148 13 O-RING,VITON,#041 16650321 14 WEIGHT,SS4,4L,PRC4 26650318 17 NOTES 18 NOTES 19 The Warranty For a period of one (1) year from date of first sale, product is warranted to be free from defects in materials and workmanship. Geotech agrees to repair or replace, at Geotech’s option, the portion proving defective, or at our option to refund the purchase price thereof. Geotech will have no warranty obligation if the product is subjected to abnormal operating conditions, accident, abuse, misuse, unauthorized modification, alteration, repair, or replacement of wear parts. User assumes all other risk, if any, including the risk of injury, loss, or damage, direct or consequential, arising out of the use, misuse, or inability to use this product. User agrees to use, maintain and install product in accordance with recommendations and instructions. User is responsible for transportation charges connected to the repair or replacement of product under this warranty. Equipment Return Policy A Return Material Authorization number (RMA #) is required prior to return of any equipment to our facilities, please call our 800 number for appropriate location. An RMA # will be issued upon receipt of your request to return equipment, which should include reasons for the return. Your return shipment to us must have this RMA # clearly marked on the outside of the package. Proof of date of purchase is required for processing of all warranty requests. This policy applies to both equipment sales and repair orders. FOR A RETURN MATERIAL AUTHORIZATION, PLEASE CALL OUR SERVICE DEPARTMENT AT 1-800-833-7958. Model Number: ________________ Serial Number: ________________ Date of Purchase: ________________ Equipment Decontamination Prior to return, all equipment must be thoroughly cleaned and decontaminated. Please make note on RMA form, the use of equipment, contaminants equipment was exposed to, and decontamination solutions/methods used. Geotech reserves the right to refuse any equipment not properly decontaminated. Geotech may also choose to decontaminate the equipment for a fee, which will be applied to the repair order invoice. 20 Geotech Environmental Equipment, Inc. 2650 East 40th Avenue Denver, Colorado 80205 (303) 320-4764 ● (800) 833-7958 ● FAX (303) 322-7242 email: sales@geotechenv.com website: www.geotechenv.com
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