T800/TA087/M087 02 001 M087
T800/TA087/M087-02-001 M087-02-001
T800/TA087/M087-02-001 M087-02-001
T800/TA087/M087-02-001 M087-02-001
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M087-02-001 TA087-02-0000 Speaker and Channel Change Switch Service Manual M087-02-001, Issue 001 July 2000 Copyright TEL 27/07/00 M087-02-001 About This Manual Scope This manual contains general, technical and servicing information about the TA087-02-0000. Errors If you find an error in this manual, or have a suggestion on how it might be improved, please do not hesitate to contact the Technical Writer, Custom Solutions Development, Tait Radio System’s Division, Tait Electronics Ltd, P.O. Box 1645, Christchurch, New Zealand. Technical Information Any enquiries regarding this manual or the equipment it describes should be addressed in the first instance to Custom Solutions Development, Tait Radio Systems Division, Tait Electronics Ltd, P.O. Box 1645, Christchurch, New Zealand. Updating Equipment and Manuals In the interests of improving performance, reliability or servicing, Tait Electronics Ltd reserve the right to update their equipment and/or manuals without prior notice. Copyright All information contained in this manual is the property of Tait Electronics Ltd. All rights are reserved. This manual may not, in whole or part, be copied, photocopied, reproduced, translated stored or reduced to any electronic medium or machine readable form without prior written permission from Tait Electronics Ltd. Ordering Tait Service Manuals Service Manuals should be ordered from your nearest Tait Branch or approved Dealer. When ordering, quote the Tait product code and, where applicable, the version. Date Of Issue M087-02-001 27/07/00 Speaker and Channel Switch Issue 001 published July 2000 Copyright TEL M087-02-001 1 Introduction 1 Introduction The TA0087-02-000 Speaker and Channel Switch is a channel change module for T800 Series II Base Stations. It replaces the TA087-01, which was designed to suit the T800 Series I Base Stations. The module requires the T800-08 programmable lead for programming. The TA0087-02-000 module has the following features: ■ Mounts in a standard T800 Series II rack ■ Replaces the standard speaker and programming module ■ Provides up to 256 programmable channel data entries - 99 for BCD coded entries ■ Provides a simple channel change interface with auto-repeating UP/DOWN keys ■ Provides opto coupled connection for remote control buttons ■ Provides a clear 3 digit 7 segment LED display ■ Provides an output connector for changing channels for other modules ■ Provides a remote connector for selecting an index value of channel data blocks ■ Provides an indication LED for REMOTE mode (See Sec 3.4.2) ■ Provides auto revert from local mode ■ Contains a unique serial number ■ Provides an optional RS232C port for serial channel data output ■ Provides a database and programming software ■ Provides easy integration to T800 programming software ■ Provides Binary or BCD mode, selectable during programming ■ Provides programmable input logic: positive or negative Copyright TEL 27/07/00 Specifications 2 2 M087-02-001 Specifications Supply 10.8 - 16V Micro controller 68HC705C8 Dimensions 183 x 59 x 24mm Weight 250gm Environment temperature range: -30 to +60C humidity: 95% Modes local or remote No. of channels Binary : 256 BCD : 99 External up down inputs opto coupled with current limitation Display 3 digit 7 segment display Programming T800 ping-pong protocol Optional RS232 via 9 way D-socket 27/07/00 Copyright TEL Circuit Description M087-02-001 3 3 Circuit Description A 68HC705C8 microprocessor provides the required reading and writing of all I/O lines. 8 Logic outputs are generated from Port A of the micro to select the T800 module channels. The signals are available on D Range SK1. A loom to interface to the T800 rack panel comes as standard with the TA087-02-0000. In remote mode, the processor reads the external inputs via Port B. Inputs can be active high or active low, depending the programming of the TA087-02-0000. A 9 way D-range socket provides easy access. The input ports are protected against positive and negative over voltage. The serial I/O ports of the processor are used to communicate with the EEprom and to write to the output registers for the 7 segment displays. Programming Circuit Programming takes place via the T800-08 programming cable. This cable limits the RS232 voltages to 5V. The processor in the TA087-02-0000 keeps IC10 (4053 analog switch) in Inhibit mode. An incoming data packet - 9600 baud, 1 stop and start bit - will generate an interrupt on pin 2 (IRQ) of the microprocessor. The processor will respond by changing the inhibit line on IC10 to +5V. The same line puts an inhibit on the RS232 output into the micro. Control inputs A and B of IC10 are set high. This prevents R70 and R71 loading R62. Control input C, toggled by the incoming serial data packet, switches output Z between 0 and +5V via Z0 and Z1. The resulting signal constitutes the “ping” or RXD to the microprocessor. When the message is finished the serial comms line goes high impedance. The PC is now waiting for a response. If the data packet contains the correct coding for the unit its processor responds with “pong” by toggling control lines A and B of IC10. The resulting signal at X and Y of IC10 forms the TXD signal. At the end of the exchange the microprocessor reverts the inhibit line on IC 10 to high re-establishing communications between the microprocessor and the RS232 chip. PC RS232C PORT Copyright TEL TXD TXD RXD RXD CPU UART PORT 27/07/00 Circuit Description 4 M087-02-001 Up-down channel control The up down buttons on the front panel are directly connected to two ports on the microprocessor. The opto couplers are connected in parallel with these two buttons and will go low when a current of at least 7mA flows through the input diode. Operation of the opto coupler is typically between +12V and a switch to Gnd. Power and Reset Output Connector Output Channel data Remote Connector Input Channel data 4K bits EEPROM REMOTE_LED CPU 68HC705C8A CH_UP KEY CH_DN KEY OPTO_UP KEY OPTO_DN KEY Shift Registers and 3 Digit 7 SEG LED SPEAKER PingPong Circuit Optional RS232C circuit Low voltage protection A Low Voltage detector has been included in the unit to ensure proper shut down of the microprocessor to protect the database in the EEprom. When the +5V supply drops below 4.75V the output of IC9 switches to Gnd, providing reset to the micro and to the shift registers of the LED displays. 27/07/00 Copyright TEL PCB Information M087-02-001 4 5 PCB Information SMD Parts Ref IPN Description Ref IPN Description C1 015-26100-08 CAP 100N 10% 50V X7R Q13 000-10008-48 TRANSISTOR BCW60/BC848 NPN AF C2 015-26100-08 CAP 100N 10% 50V X7R Q14 000-10008-48 TRANSISTOR BCW60/BC848 NPN AF C5 015-26100-08 CAP 100N 10% 50V X7R Q15 000-10008-48 TRANSISTOR BCW60/BC848 NPN AF C6 015-26100-08 CAP 100N 10% 50V X7R Q16 000-10008-48 TRANSISTOR BCW60/BC848 NPN AF C7 015-26100-08 CAP 100N 10% 50V X7R Q17 000-10008-48 TRANSISTOR BCW60/BC848 NPN AF C8 015-26100-08 CAP 100N 10% 50V X7R Q20 000-10003-00 TRANSISTOR BSR30 PNP C10 015-26100-08 CAP 100N 10% 50V X7R Q21 000-10003-00 TRANSISTOR BSR30 PNP *C11 015-26100-08 CAP 100N 10% 50V X7R Q22 000-10085-71 TRANSISTOR BC857BW PNP C20 016-08470-01 CAP 47U ELEC 16V 6.6*7.3MM SMD Q23 000-10085-71 TRANSISTOR BC857BW PNP C21 015-22390-01 CAP 39P 5% NPO 50V Q24 000-10085-71 TRANSISTOR BC857BW PNP C22 015-22390-01 CAP 39P 5% NPO 50V Q25 000-10085-71 TRANSISTOR BC857BW PNP C23 016-08470-01 CAP 47U ELEC 16V 6.6*7.3MM SMD Q26 000-10085-71 TRANSISTOR BC857BW PNP C25 015-26100-08 CAP 100N 10% 50V X7R Q27 000-10085-71 TRANSISTOR BC857BW PNP D1 001-10000-56 DIODE BAW56 DUAL SWITCH COMMON ANODE Q28 000-10085-71 TRANSISTOR BC857BW PNP Q29 000-10085-71 TRANSISTOR BC857BW PNP D2 D3 001-10000-99 001-10000-56 DIODE BAV99 DUAL SW (PIN 3 IS ANODE/CATH) DIODE BAW56 DUAL SWITCH COMMON ANODE REG5V 002-10078-00 IC 78M05CDT 5V POS V REG R9 036-16100-10 RES 100K 1% R10 036-16100-10 RES 100K 1% 036-16100-10 RES 100K 1% D4 001-10000-99 DIODE BAV99 DUAL SW (PIN 3 IS ANODE/CATH) R11 R12 036-16100-10 RES 100K 1% D13 001-10000-99 DIODE BAV99 DUAL SW (PIN 3 IS ANODE/CATH) R13 036-16100-10 RES 100K 1% R14 036-16100-10 RES 100K 1% D16 001-10011-74 DIODE MRA4004T3 PWR RECTIFIER 400V 1A CASE R15 036-16100-10 RES 100K 1% IC1 240-04020-42 SKT SMD FOR A PLCC44 CHIP CARRIER R16 036-16100-10 RES 100K 1% R17 036-16100-10 RES 100K 1% IC2 002-12504-05 IC X250405C-700 512 BYTE SERIAL EEPROM R20 036-16100-10 RES 100K 1% IC5 002-74905-95 IC 74HC595S 8-BIT SHIFT REG R21 036-15330-10 RES 33K 1% IC6 002-74905-95 IC 74HC595S 8-BIT SHIFT REG R22 036-16100-10 RES 100K 1% IC7 002-74905-95 IC 74HC595S 8-BIT SHIFT REG R23 036-15470-10 RES 47K 1% IC8 002-74912-50 IC 74HC125T QUAD 3-STATE NONINVERT BUFFER R24 036-15330-10 RES 33K 1% R25 036-16100-10 RES 100K 1% IC MC34064D-5 LOW VOLTAGE INDICATOR R26 036-15470-10 RES 47K 1% R27 036-15330-10 RES 33K 1% R30 036-16100-10 RES 100K 1% R31 036-15470-10 RES 47K 1% R32 036-15330-10 RES 33K 1% R33 036-16100-10 RES 100K 1% R34 036-15470-10 RES 47K 1% R35 036-15330-10 RES 33K 1% R36 036-16100-10 RES 100K 1% IC9 002-10340-64 IC10 002-10040-53 IC 4053BD 2CH MUX/DEMUX IC12 002-10020-59 IC MOC8101 OPTO COUPLER 250VAC IC13 002-10020-59 IC MOC8101 OPTO COUPLER 250VAC LK1 SOLDER-LINK SOLDER LINK LK2 SOLDER-LINK SOLDER LINK Q10 000-10008-48 TRANSISTOR BCW60/BC848 NPN AF Q11 000-10008-48 TRANSISTOR BCW60/BC848 NPN AF Q12 000-10008-48 TRANSISTOR BCW60/BC848 NPN AF Copyright TEL 27/07/00 PCB Information 6 M087-02-001 Ref IPN Description Ref IPN Description R37 036-15470-10 RES 47K 1% R105 036-13560-10 RES 560 1% R40 036-15330-10 RES 33K 1% R106 036-13560-10 RES 560 1% R41 036-16100-10 RES 100K 1% R107 036-13560-10 RES 560 1% R42 036-15470-10 RES 47K 1% R110 036-13560-10 RES 560 1% R43 036-15330-10 RES 33K 1% R111 036-13560-10 RES 560 1% R44 036-16100-10 RES 100K 1% R112 036-13560-10 RES 560 1% R45 036-15470-10 RES 47K 1% R113 036-13560-10 RES 560 1% R46 036-15330-10 RES 33K 1% R114 036-13560-10 RES 560 1% R47 036-15470-10 RES 47K 1% R115 036-13560-10 RES 560 1% R50 036-16100-10 RES 100K 1% R116 036-15100-10 RES 10K 1% R52 036-16100-10 RES 100K 1% R117 036-15100-10 RES 10K 1% R53 036-17100-10 RES 1M0 1% R118 036-15100-10 RES 10K 1% R54 036-15100-10 RES 10K 1% R119 036-15100-10 RES 10K 1% R55 036-13100-10 RES 100E 1% R120 036-15100-10 RES 10K 1% R56 036-13470-00 RES 470 5% R121 036-15100-10 RES 10K 1% R57 036-16100-10 RES 100K 1% R122 036-15100-10 RES 10K 1% R61 036-16100-10 RES 100K 1% R123 036-15100-10 RES 10K 1% R62 036-14470-10 RES 4K7 1% X1 274-10014-00 XTAL FILTER 4mHz R63 036-16100-10 RES 100K 1% R64 036-16100-10 RES 100K 1% R65 036-13560-10 RES 560 1% R66 036-16100-10 RES 100K 1% R70 036-14470-10 RES 4K7 1% R71 036-14470-10 RES 4K7 1% R73 036-15100-10 RES 10K 1% R74 036-15100-10 RES 10K 1% R75 036-13100-10 RES 100E 1% R76 036-13470-00 RES 470 5% R77 036-15100-10 RES 10K 1% R81 036-16100-10 RES 100K 1% R82 036-16100-10 RES 100K 1% R83 036-16100-10 RES 100K 1% R84 036-15100-10 RES 10K 1% R85 036-15100-10 RES 10K 1% R86 036-13560-10 RES 560 1% R87 036-13560-10 RES 560 1% R90 036-13560-10 RES 560 1% R91 036-13560-10 RES 560 1% R92 036-13560-10 RES 560 1% R93 036-13560-10 RES 560 1% R94 036-13560-10 RES 560 1% R95 036-13560-10 RES 560 1% R96 036-13560-10 RES 560 1% R97 036-13560-10 RES 560 1% R100 036-13560-10 RES 560 1% R101 036-13560-10 RES 560 1% R102 036-13560-10 RES 560 1% R103 036-13560-10 RES 560 1% R104 036-13560-10 RES 560 1% 27/07/00 Copyright TEL PCB Information M087-02-001 7 Non-SMD Parts Ref IPN Description DOWN 232-00010-23 PUSH BUTTON SWITCH MOMENTARY IC1 002-20068-07 IC MC68HC705C8FN 1-TIME PROG MICRO (MECH PART) LED1 008-00020-10 LED HLMP-7503 7 SEGMENT DISPLAY COMMON CATHODE LED2 008-00020-10 LED HLMP-7503 7 SEGMENT DISPLAY COMMON CATHODE LED3 008-00020-10 LED HLMP-7503 7 SEGMENT DISPLAY COMMON CATHODE PL3 240-04023-00 RJ11 SOCKET BULK HEAD REMOTE 008-00010-11 LED HLMP-1385 3mm RED DIFFUSE HI EFFICIENCY 10MCD SK1 240-04020-54 SKT 16WAY 2X8 AMP MICRO MATCH TOP ENTRY SK1A 240-02020-15 SKT 15WAY DRANGE TOP ENTRY ATDB50015FA55T1G SK2 240-02020-28 SKT 9WAY DRANGE TOP ENT HAS MTG HARDWARE SK3 240-04020-53 SKT 6WAY 2X3 AMP MICRO MATCH TOP ENTRY SK4 240-02020-28 SKT 9WAY DRANGE TOP ENT HAS MTG HARDWARE SPEAKER 240-00020-72 HEADER PLUG 2WAY AMP ULTREX TOP ENTRY SPK1 252-00010-55 SPEAKER 40MM 16E UP 232-00010-23 PUSH BUTTON SWITCH MOMENTARY Copyright TEL 27/07/00 M087-02-001 PCB Information 8 Mechanical Parts IPN Description 319-30051-00 SPACER 240-00020-53 PLIUG 6W 2X3 FLAT CABLE 205-00010-13 FLAT CABLE 220-01587-01 PCB RJ11 B/HD RACK DUAL SER II 232-00010-23 SWITCH KEYBD SPST NONLATCH 201-00030-04 WIRE T/C 7/0.2MM PVC YELLOW 201-00030-10 WIRE T/C 7/0.2MM PVC BLACK 240-04020-76 SKT RECEP CRIMP 4 ULTREX HOUS 369-01039-00 ADHESIVE RING 40MM (ORCA SPKR) 240-04020-72 SKT HOUSING 2W CORD MTG ULTREX 232-02021-00 KEYTOP A4M2326 BLACK UP/DOWN 312-01041-00 LENS A3M2286 LED DISPLAY WINDO 316-06522-01 PNL FRT TA087-01 SII SCRND CMP 316-06666-00 PNL FRT SUB-CHASSIS PCB 8mm 349-00020-55 SCRW M3*8 P/P T/T BLCKZNC CHRM 352-00010-08 NUT M3 COLD FORM HEX ST BZ 232-00020-23 KEYBASE 6MM SQ 4 232-00010-23 219-02661-00 CABLE FOR TA087-XX TO SII RACK 219-02698-00 T800-15-XXXX SPKR/PROGRAM LEAD Copyright TEL 27/07/00 PCB Information M087-02-001 9 Grid References Device PCB Circuit Device PCB Circuit C1 2:B5 1-J5 LED1 1:C10 1-R8 C2 2:C4 1-L4 LED2 1:B10 1-R6 C5 1:D10 1-P9 LED3 1:B10 1-R3 C6 1:C11 1-P7 LK1 2:A7 1-J5 C7 1:B11 1-P4 LK2 2:D7 1-K5 C8 1:B7 1-R0 PL3 2: 1-P0 C10 2:B4 1-K2 Q10 2:A7 1-E8 *C11 1:A5 1-Q2 Q11 2:B7 1-E7 C20 2:A9 1-H0 Q12 2:B7 1-D7 C21 2:B4 1-H1 Q13 2:B7 1-D6 C22 2:B5 1-H1 Q14 2:C7 1-C6 C23 2:D9 1-J0 Q15 2:C7 1-C6 C25 2:B9 1-J0 Q16 2:C7 1-B5 *C36 1:B4 1-P2 Q17 2:D7 1-B5 *C37 1:B4 1-P2 Q20 1:A3 1-J8 *C43 1:B4 1-R2 Q21 1:A3 1-L8 *C44 1:B4 1-R2 Q22 1:D4 1-E3 D1 1:A3 1-H7 Q23 1:D4 1-E3 D1 1:A3 1-H7 Q24 1:D4 1-D2 D2 1:A3 1-H8 Q25 1:D2 1-D2 D2 1:A3 1-H8 Q26 1:D3 1-D1 D3 1:A2 1-K7 Q27 1:D3 1-C1 D3 1:A2 1-L7 Q28 1:D3 1-C1 D4 1:A3 1-L8 Q29 1:D3 1-B0 D4 1:A3 1-L8 R9 1:B11 1-L6 D13 2:B4 1-H1 R10 1:C5 1-B3 D13 2:B4 1-J0 R11 1:D5 1-B3 D16 2:A8 1-G0 R12 1:D5 1-B2 DOWN 1:B8 1-M1 R13 1:D5 1-B2 IC1 2:C6 1-G2 R14 1:D5 1-B1 IC2 2:C4 1-L3 R15 1:D5 1-B1 IC5 2:D11 1-N8 R16 1:D5 1-B1 IC6 2:B11 1-N5 R17 1:D5 1-B0 IC7 2:A11 1-N3 R20 2:B9 1-E8 IC8 1:B6 1-N1 R21 1:D4 1-E3 IC8 1:B6 1-R0 R22 2:B9 1-E8 IC8 1:B6 1-N2 R23 2:B7 1-F8 IC8 1:B6 1-N1 R24 1:D4 1-D3 IC8 1:B6 1-G1 R25 2:B9 1-D7 IC9 1:B11 1-L5 R26 2:B7 1-E7 IC10 2:B4 1-K0 R27 1:D4 1-D2 *IC11 1:A4 1-Q1 R30 2:C9 1-D7 IC12 2:A4 1-J7 R31 2:B7 1-E7 IC13 2:A3 1-M7 R32 1:D2 1-D2 Copyright TEL 27/07/00 PCB Information 10 Device PCB R33 R34 M087-02-001 Circuit Device PCB Circuit 2:C9 1-C6 R104 2:B11 1-Q6 2:B7 1-D6 R105 2:B10 1-Q4 R35 1:D3 1-C2 R106 2:A10 1-Q4 R36 2:C9 1-C6 R107 2:A10 1-Q3 R37 2:C7 1-D6 R110 2:D10 1-Q8 R40 1:D3 1-C1 R111 2:D10 1-Q8 R41 2:C9 1-B5 R112 2:C11 1-Q6 R42 2:C7 1-C6 R113 2:B11 1-Q6 R43 1:D3 1-B1 R114 2:A10 1-Q4 R44 2:C9 1-B5 R115 2:A10 1-Q4 R45 2:C7 1-C5 R116 1:C4 1-E3 R46 1:D3 1-B0 R117 1:C4 1-E2 R47 2:D7 1-B5 R118 1:C4 1-D2 R50 1:B6 1-G5 R119 1:C2 1-D2 R52 2:B6 1-G5 R120 1:C3 1-D1 R53 2:B5 1-H2 R121 1:C3 1-C1 R54 2:A4 1-H7 R122 1:C3 1-C0 R55 1:A3 1-J8 R123 1:C3 1-B0 R56 2:A3 1-J7 REG5V 2:A9 1-H0 R57 1:D7 1-K5 REMOTE 1:B9 1-J4 R61 2:B6 1-J5 SK1 2:C9 1-A9 R62 2:B4 1-J1 SK1A 2:B8 1-B9 R63 1:B5 1-J4 SK2 2:D6 1-D9 R64 1:B7 1-N1 SK3 2:C4 1-E9 R65 2:B9 1-J5 SK4 2:A6 1-G9 R66 2:C4 1-K4 SPEAKER 2:B2 1-L1 R70 2:B5 1-L1 SPK1 2: 1-M0 R71 2:B5 1-L0 UP 1:C8 1-M2 R73 2:A3 1-L7 X1 2:A4 1-H2 R74 2:B9 1-L2 R75 1:A2 1-L8 R76 2:A3 1-L7 R77 2:C9 1-L2 R81 2:C4 1-M4 R82 2:C4 1-M4 R83 2:C4 1-M4 R84 1:B5 1-P2 R85 1:B5 1-P2 R86 2:C11 1-P9 R87 2:D10 1-P8 R90 2:D10 1-P8 R91 2:C11 1-P6 R92 2:C11 1-P6 R93 2:B11 1-P6 R94 2:B11 1-P4 R95 2:A10 1-P4 R96 2:A10 1-P3 R97 2:D10 1-Q9 R100 2:D10 1-Q8 R101 2:D10 1-Q8 R102 2:C11 1-Q6 R103 2:B11 1-Q6 27/07/00 Copyright TEL PCB Information M087-02-001 11 BBADMARK IC6 R93 R104 R92 R113 R103 R112 R102 R86 R91 11 R94 IC5 R95 R107 R90 R115 R105 R100 R110 R106 R114 R101 R111 R97 R87 IC7 10 R96 C20 SK1 9 R44 R36 R33 R41 R30 R25 R22 R20 R65 C23 REG5V R77 C25 R74 D16 SK1A R47 R45 R42 R37 R34 R31 R26 LK1 LK2 Q17 Q16 Q15 Q14 Q13 Q12 Q11 Q10 8 7 R23 R61 IC1 SK2 6 R52 C1 SK4 5 R71 R70 R66 IC10 IC2 C2 R81 R82 R83 D13 R62 SK3 R53 C22 C21 X1 4 C10 R54 IC12 R56 3 R73 IC13 R76 2 SPEAKER D C B A 1 TA087-02-0000 PCB IPN 227-08701-02 Bottom Side Copyright TEL 27/07/00 12 PCB Information M087-02-001 C6 TBADMARK R9 IC9 11 C7 C5 LED3 LED2 LED1 10 REMOTE 9 UP DOWN 8 7 R57 C8 R64 IC8 6 5 *C11 R50 R10 R12 R63 R17 R16 R15 R13 R11 R14 R85 R84 *C44 *C36 4 *IC11 *C37 *C43 D2 3 R55 D4 R75 Q20 D1 Q21 D3 R116 Q22 R21 R117 Q23 R24 R118 Q24 R27 R120 Q26 R35 R123 Q29 R46 R122 Q28 R43 R121 Q27 R40 R119 Q25 R32 2 A B C D 1 TA087-02-0000 PCB IPN 227-08701-02 Top Side 27/07/00 Copyright TEL B C D E F G H J K L M N P 9 SK3 SK1 SK1A SK2 2X8 WAY TOP ENTRY SKT 15 WAY DRANGE SKT SKT 9 WAY DRANGE TOP ENT BBADMARK BADMARK 74HC595 SKT 9 WAY DRANGE TOP ENT SOCKET RJ11 BULKHEAD 14 DI IC5 SHIFT REG +5V R22 100K R30 100K CH-SELECT-5 6 CH-SELECT-6 GND GND GND 4 GND GND +5V 47K IP6 IP5 5 SK2 2 41 4 SK2 100K +5V +5V IP3 3 SK2 +5V IP2 100K +5V 0 1 SK2 +5V Q24 BC857W +5V Q25 BC857W IPN: 100N Q26 BC857W Q28 BC857W +5V R17 39 PD7 38 TCMP 37 SS/PD5 36 SCK/PD4 35 MOSI/PD3 34 MISO/PD2 33 TDO/PD1 32 IC1 RDI/PD0 PA7 PA6 PA5 PA4 PA3 PA2 PA1 PA0 68HC705C8FN PC7 PC6 PC5 PC4 PC3 PC2 PC1 PC0 PB7 PB6 PB5 PB4 PB3 PB2 PB1 PB0 R118 10K +5V +5V LK1 OSC2 42 R120 10K +5V 5 SI R81 100K 100N +13V8 +13V8 +13V8 IC MC68HC705C8FN 1-TIME PROG MICRO 15 SK1 8 SK1A 1 SK4 400V 1 C20 47U C 8 1 9 6 16 VCC 15 Q0 1 Q1 2 Q2 3 Q3 4 Q4 5 Q5 6 Q6 7 Q7 R91 10 9 8 5 4 2 3 7 R102 560E R112 560E R92 560E R103 560E R113 560E R93 560E R104 560E A A B C F D G E F E G D DP LED2 HDSP-7503 B 1 9 6 +5V 100N R83 100K 74HC595 SO HOLD 7 WP DI 2 IC7 SHIFT REG 3 GND 4 11 CK 12 LE 16 VCC 15 Q0 1 Q1 2 Q2 3 Q3 4 Q4 5 Q5 6 Q6 7 Q7 R94 10 9 8 5 4 2 3 7 R105 560E R114 560E R95 560E R106 560E R115 560E R96 560E R107 560E RST 10 GND 8 13 SQH OE 4 A A B C F D G E E F G D DP 1 9 LED3 HDSP-7503 B C +5V GND 22 +5V 3 +5V 16 2 UP PUSH BUTTON IC8 74HC125 12 7 VREF R84 10K 11 13 R64 100K Z 4 5 +5V 4K7 SPEAKER 2 WAY PLUG 4 SK3 3 SK3 2 SK3 6 SERIAL-COM SPKR+ C1+ 3 C14 C2+ +5V +5V DOWN PUSH BUTTON R70 1 1 R77 10K 100N 6 INH 11 A +5V 10 +5V B 9 C R62 1 D13 IC10 BAV99 4K7 4053BD 14 12 3 X X0 13 X1 3 D13 +5V 2 BAV99 Y0 78M05CDT 1 2 Y1 REG5V 5 Z0 VREG 3 15 3 Y Z1 VIN VOUT C23 C25 GND GND 47U 100N 8 2 +5V R85 10K 74HC125 IC8 5 +13V8 *C11 15 SK1A 100N 16 +V 5/10V+ 5/10V*IC11 MAX232 2 TANT 1U0 *C43 C2- 10 T2IN T2OUT 11 T1IN T1OUT 12 R1OUT R1IN 9 R2OUT R2IN GND 15 7 SK1 9 SPKR+ SK1 SPKR+ *C44 1U0 TANT 7 14 13 8 2 SK4 3 SK4 9 SK1A RS232-TXD RS232-RXD GND +5V V+ IC8 74HC125 SPK1 16OHM PL3 0 C8 100N 6 EDGE CONN PINS 7 SERIAL-COM V- (MECH PART) ELECTRONICS TA087-02-0000 SPEAKER & CHANNEL SWITCH BOARD REV/ISS SECONDPROTOTYPE PROTOTYPE M.HALL M.HALL AMENDMENTS DRAWN C.PARK P.V.D.M. CHKD M.HALL D.ELDER D.O. JACKSON 07/04/00 S.CRAGG 09/05/94 APVD DATE 1 GND IC8 74HC125 14 + - +13V8 2 6 R71 4K7 6 3 TAIT 1A P1 6 C 560E 4 D16 +5V R82 100K 24 25 26 27 28 29 30 31 +V R121 10K R122 10K +5V 14 IC2 X250405C E2PROM SCK +5V C2 8 VCC R66 100K CS 1 C22 39P 9 IC8 74HC125 560E R101 560E 5 +5V 6 8 Q27 BC857W GND 4 C10 10 R111 560E R90 7 SQH GND OE 8 13 RST 10 +5V 4M C21 39P 100K 002-20068-07 R63 100K 560E LED1 HDSP-7503 B 560E C7 1M X1 R119 10K 11 CK 12 LE +5V R74 10K +5V Q29 BC857W DI LK2 1 2 560E R100 R57 100K R65 560E R61 100K R87 A A B F C D G E F E G D DP +5V C6 4 MC34064D IC9 LVI 2 1 IN RES +5V R53 +13V8 1.0 44 VCC C1 3 NC 18 NC 23 NC 40 NC OSC1 43 +5V R16 100K R117 10K +5V R15 100K R116 10K R123 10K QTY: 4 VPP TCAP +5V R14 100K R46 33K IP1 +5V IRQ +5V R13 R43 33K 2 SK2 Q23 BC857W 21 20 19 17 16 15 14 13 +5V R12 100K Q22 BC857W +5V R11 100K 5 6 7 8 9 10 11 12 +5V R10 R40 33K 1 +5V +5V R35 33K IP4 1 RESET 47K R32 33K 2 R52 100K R50 100K R27 33K 6 SK2 +5V 560E 100N R9 100K RESET R24 33K IP7 6 +5V 3 7 SK2 2 IC6 SHIFT REG R21 33K 8 SK2 3D32 14 +5V IP8 1D33 74HC595 Q17 BC848 R47 2 SK1 11 SK1 1 SK1A 5 SK4 9 SK2 8 SK4 BAW56 BAW56 OPTO-KEY-DOWN- 47K R44 100K CH-SELECT-8 4 BAW56 BAW56 OPTO-KEY-UP- Q16 BC848 R45 +5V 1 SK1 6 R110 IC13 250VAC R76 470 47K R41 100K 5 2 Q15 BC848 R42 +5V CH-SELECT-7 3D12 10 9 8 5 4 2 3 7 R97 5 47K R36 100K 3 SK1A 5 SK1 1D13 6 SK4 KEY-DOWN R73 10K SQH GND OE 8 13 RST 10 Q14 BC848 R37 +5V 2 SK1A 3 SK1 Q21 BSR30 1 IC12 250VAC R86 560E 560E 5 R56 470 R54 10K 47K R33 100K R75 100E 16 VCC 15 Q0 1 Q1 2 Q2 3 Q3 4 Q4 5 Q5 6 Q6 7 Q7 TANT 1U0 *C36 10 SK1A 4 SK1 11 CK 12 LE KEY-UP 1 Q13 BC848 R34 +5V OPTO-KEY-DOWN+ Q20 BSR30 47K Q12 BC848 R31 +5V R55 100E 2 D4 BAV99 3 3 D4 BAV99 1 1 CH-SELECT-4 OPTO-KEY-UP+ 47K R25 100K 11 SK1A 6 SK1 7 SK4 2 D2 BAV99 3 3 D2 BAV99 1 Q11 BC848 R26 +5V 12 SK1A 8 SK1 CH-SELECT-3 7 +5V 13 SK1A 10 SK1 CH-SELECT-2 Q10 BC848 R23 2 CH-SELECT-1 4 SK4 R20 100K REMOTE RED HI DIFF 8 14 SK1A 12 SK1 9 100N SK4 SKT 6WAY TOP ENT R +5V C5 TBADMARK BADMARK Q TANT 1U0 *C37 A IPN: ISSUE: 227-08701-02 PROJECT: TA087-01 DESIGNER: C.P. A FILE NAME: a008712a ID:. 2.SC. 1 FILE DATE: 11-May-00 NO.SHEETS: 1 M087-02-001 5 Cable and Connector Specifications 15 Cable and Connector Specifications Programming and speaker connector The programming connector uses the 6 pin RJ11 connector (PL3). Pin No. Description 1 2 3 4 5 6 N/C N/C SERIAL_COMM SPEAKER_+IVE GND N/C Channel output connector The channel output connector uses two connectors, one 16 pin micromatch connector (SK1) and one 15 pin D-range connector (SK1A). 16 pin micromatch (SK1) 15 pin D-range (SK1A) Pin No. Description Pin No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CH-SELECT-8 GND CH-SELECT-6 CH-SELECT-5 CH-SELECT-7 CH-SELECT-4 SPEAKER_+IVE CH-SELECT-3 SPEAKER_+IVE CH-SELECT-2 GND CH-SELECT-1 GND N/C +13V N/C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 GND CH-SELECT-6 CH-SELECT-7 N/C N/C N/C N/C +13V GND CH-SELECT-5 CH-SELECT-4 CH-SELECT-3 CH-SELECT-2 CH-SELECT-1 +13V Copyright TEL 27/07/00 16 Cable and Connector Specifications M087-02-001 Channel input connector The channel input connector uses a 9 pin D-range connector (SK2). Pin No. Description 1 2 3 4 5 6 7 8 9 IP1 IP2 IP3 IP4 IP5 IP6 IP7 IP8 GND Opto-coupled remote control and Optional serial channel data output connector This connector uses the 9 pin D Range connector (SK4) - optional in later models. Pin No. Description 1 2 3 4 5 6 7 8 9 +13V RS232-TXD RS232-RXD OPTO_KEY_UP+ GND OPTO_KEY_UPOPTO_KEY_DOWN+ OPTO_KEYDOWNN/C 27/07/00 Copyright TEL M087-02-001 6 Installation 17 Installation 1. Mount the module in the rack in the allocated slot and connect it to the rack via the 219-02661-00 cable supplied. The cable plugs into the BACKPLANE PCB at the rear of the rack. 2. Set the 8 pin DIP switches located on the BACKPLANE PCB to OFF 3. Ensure that the receiver and transmitter modules are programmed to the correct frequencies with PGM800Win. 4. To program the Channel Change module use the standard T800 Series II programming cable to connect to a PC. Run PGM S/W: TA2213A914 under Windows. Refer to the Programming section, if more detailed information is required. 5. If the module needs to be set up for external channel selection and monitoring, refer to Operation section. Copyright TEL 27/07/00 Operation 18 7 M087-02-001 Operation The TA087-02-0000 module operates either in Local Mode or in Remote Mode. The mode in which the module powers up is determined by the module programing. If no channel data have been programmed into the module, the display will blink "E" and the keys will not operate. If a channel label exceeds 999, the display will show "- - -". If the channel label is set to “BLANK”, the display will show "_ _ _". Local Mode If Local Mode is set in the programming software, the module will power up in Local Mode. In Local Mode, channel selection takes place via the up and down buttons. When either button is pressed the displays starts blinking with the new channel selected and remains blinking for 3 seconds after release of the button. When the blinking times out, the actual channel information is downloaded to the outputs of the module. Following the highest channel, the display shows "- - -" for 3 seconds and then wraps around to the first channel, and visa versa. When Remote Mode was programmed the module will revert to Local Mode when either Up or Down button is pressed. To change from Local Mode to Remote Mode Manual Select "- - -" with the up down buttons and release the button. After 3 seconds the module will change to REMOTE Mode. Automatic When the Remote Revert Time is set to 0 during programming, the module will not automatically revert to Remote mode. If the Remote Revert Time is set to any other non-zero value, the module will revert to Remote Mode. The time window is between 0 and 255 minutes. This feature avoids the situation whereby the technician forgets to revert the module to Remote, rendering the base station inoperable. 27/07/00 Copyright TEL Operation M087-02-001 19 Remote Mode A red LED on the front panel of the module indicates the Remote Mode To Select Remote Mode Automatically At Power up if the Remote Mode was set during programming From Local Mode when the Remote Revert Time was set to a non zero value during programming Manually From Local mode, select "- - -" with the up and down buttons and release the buttons. After 3 seconds the module will change to Remote Mode. Inputs in Remote Mode The module accepts 8 binary / BCD inputs in the Remote mode with standard or polarity reversed logic levels. The inputs are available on a 9 way D Range Socket PL2. pin 1: Ch Select 0 pin 2: Ch Select 1 ....................... pin 8: Ch Select 7 pin 9: Gnd Logic 1 = high (5V or higher) or open collector. The module provides 10k pull up to +5V. Logic 0 is 0V For Binary input with standard logic CH 0 00000000 CH 1 00000001 ........................... CH 127 01111111 For BCD input with standard logic CH 0 0000 0000 CH 1 0000 0001 ........................... CH 127 1001 1001 If the value of the remote inputs is higher than the highest channel programmed in the module, the display will display the programmed default label and outputs the programmed default channel. Copyright TEL 27/07/00 20 Operation M087-02-001 Outputs in Remote Mode Channel select outputs to the radio follow the T800 format The optionally available RS232 output to read the channel label of the current channel, is at present only available in hardware. Specification of the communication protocol is yet to be specified. Speaker The speaker in the TA0087-02-0000 is automatically connected to the Back Plane of the T800 rack. For reasons of convenience the speaker signals are also available on the programming connector at the back of the of the TA087-2-0000 module via a 6 way micromatch connector, or at the front via the RJ11 connector. 27/07/00 Copyright TEL M087-02-001 8 Programming 21 Programming Requirements 1. ■ IBM compatible PC with 800x600 screen resolution running Windows95 or better ■ T800 Programming lead ■ PGM087: TA2213A914 1. Run TA2213A914.EXE. The Home Page looks as follows: Com Port select Select "Communications" on the Menu Bar, select "Comport" and select "Com1 or Com2". Printing Select "File" and "Print" on the Menu Bar and Copyright TEL 27/07/00 22 Programming M087-02-001 Poll Rack Click on " Poll Rack " to show the equipment in the rack. The list is display only. Click on " Exit " to return to the Home Page Read System This button will bring up a selection screen, displaying the TA0087 modules only. Select the TA0087 module you want the address by clicking on its serial number. The click on " OK ". The program will now link to the module. The LED display of the TA0087 module will show " -L- ". The programming software will display a green field " linked" to the module selected. Following a successful read the System Page will be displayed In the event an error is made with changes the following warning message will be displayed 27/07/00 Copyright TEL M087-02-001 Programming 23 System Page User modifiable fields are white, others are grey Remote Revert Time Enter any value between 0 and 255. The number entered gives in minutes the time the module takes to revert to Remote Mode after the module was put in Local Mode. When 0 is entered the module will not revert to Remote Mode. Current Index This field determines the channel the TA0087 will point to upon power up in Local Mode. The number relates to the first column of channel data information. Click on " View Channel Data " for a quick glance. Rerverse Polarity BCD Mode Local Mode or Remote Mode Selection of the mode by this button determines the operating mode upon power up. Copyright TEL 27/07/00 Programming 24 M087-02-001 Reset on Error The software of the TA0087 module checks for processing errors and records the nature of the error. If the Reset on Error flag is set to " No Reset on Error ", the module will stop operating, display " Exx ". The module will exit this mode either by a power cycle or by the reset directive from the programming software. Refer to " Restart Module " on the home page. If the Reset on Error is chosen, the module will store the error code and reset its processor. Will it still work? The following fields will be automatically updated " Last File used " " Last Modified Date " " Number of Entries " Update When changes to the System Page are complete, click on the " Update " button. The software holds the information but does not write to the TA0087 module. Exit Click on " Exit " to return to the Home Page without saving any changes made. View Channel Data This button brings up the Channel Data Page, provided it has been opened before by the " Read Channel Data " on the Home Page. 27/07/00 Copyright TEL M087-02-001 Programming 25 Channel Data Page Click on the " Read Channel Data/All " button on the Home Page. The display will look as follows It will take about 20 seconds to read and display a channel information page with 64 for entries. The first column on the page shows a numeric listing of all channels entered, which is automatically updated when changes are made. The number in this list is used on the System Page for the " Current Index " The second column requires input from the operator to show the channel labels. The column accepts any number between 0 and 999. Alphanumeric characters will not be accepted. Multiple entries are allowed. The program will display a warning message at the first multiple entry. If the message is ignored, no further warnings for multiple entries will pop up. Otherwise the warning message will keep coming. In the third column the operator has to enter the actual channel number to input to the RF modules. Any value between 0 and 127 will be accepted. There will be no multiple entry warnings for this column. Channel Labels Add a row To add a channel to the list places the cursor below the last entry in any column. Use SHIFT-ARROW to move to the other columns and enter data as required. The first column will automatically adjust. Copyright TEL 27/07/00 26 Programming M087-02-001 Insert a row Place the cursor in the field below the line to be inserted and click on " Insert Line ". Edit the new Line as above. Delete a row Place the cursor in any field of the line to be deleted and click on " Dell Line ". The first column will update itself automatically. Make sure that the " Current Index " is still correct. Clear Table Clears all three columns Update As with the System page the program stores the changes but does not write to the module as yet. The program returns to the Home Page for further instructions. Exit Click on " Exit " to return to the Home Page without saving any changes made. View System Data This button brings up the System Data Page. Note that this display is view only. 27/07/00 Copyright TEL M087-02-001 Programming 27 Home Page Program the module Click on the " Write System ", " Write Channel " or " Write All " to reprogram the module as required. " Write System " updates the System Page only. " Write Channel " updates the Channel Data plus the " Number of Entries " and the " Last programmed date and time " of the System Page. Following completion of a write the display will show " Write OK " or " Write Fail ". When fail, try again. Otherwise refer to the service manual for trouble shooting. Link/Unlink Click on "Link " to display a list of TA0087 modules one can link to. Click on the serial number to link to a module. Click on Unlink for the opposite Restart This button reboots the CPU in the TA0087. New / Clear Resets all variables in the program to allow you to start from scratch starting with the System Page. Open File Standard Windows feature Copyright TEL 27/07/00 28 Programming M087-02-001 Save to File Standard Windows feature The remaining " Display ... " buttons display as described and cannot be modified by the operator. 27/07/00 Copyright TEL M087-02-001 9 Fault Finding 29 Fault Finding Supply problems The unit derives its power from the T800 rack plane PCB. Check for 13.8V and +5V at in and output of the regulator IC at C20 and C23. 1. Without +13.8V at C20 check cable and T800 rack plane PCB. If no +5V, check VREG for levated temperature. A short on the board will cause the regualtor to heat up. A faulty regulator will be cold. Replace regulator as required. 2. 5V regulator voltage low: Disconnect all cables - except the power cable. Check for components heated up. Use your judgement to either replace the component or check it's output for overloaded conditions. Also check for dry joints on inputs. No channel selection The unit does not respond to neither local nor remote inputs. 1. Check database by reading the unit. If OK skip 2 and 3 2. Check reset input of microprocessor. Make sure input level is +5V. If not check power supply and follow up with procedure for 5V reg. 3. Check oscillator running at 4MHz. Replace Xtal first followed by micro if still not succesfull. 4. Check IRQ input should be +5V. If not work your way back through IC8 and IC 10 to the serial com input. Make sure that the inhibit input at IC10-6 is 0V. 5. Check logic levels for up and down signals on the processor IC1 pin26 & pin 27. If low check opto-couplers. No Display 1. Check the programming of the unit 2. Check for presence of Data, Clock Latch Enable on IC5, 6 and 7, while toggling the up down buttons. 3. No RS232 response RS232 is not yet supported in software Copyright TEL 27/07/00 30 IC Data Sheets M087-02-001 10 IC Data Sheets 27/07/00 Copyright TEL
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