TM8100/TM8200 Accessories Manual TM8000/TM8100 8200 Manual/MMA 00012 02 TM8100 MMA
TM8000/TM8100-8200 Accessories Manual MMA-00012-02/TM8100-8200 Accessories Manual MMA-00012-02 TM8100-8200 Accessories Manual MMA-00012-02
TM8000/TM8100-8200 Accessories Manual/MMA-00012-02 TM8100-8200 Accessories Manual MMA-00012-02 TM8100-8200 Accessories Manual
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TM8100 mobiles TM8200 mobiles Accessories Manual MMA-00012-02 Issue 02 August 2005 Tait Contact Information Tait Radio Communications Corporate Head Office Tait Electronics Ltd P.O. Box 1645 Christchurch New Zealand Technical Support For assistance with specific technical issues, contact Technical Support: E-mail: support@taitworld.com Website: http://support.taitworld.com For the address and telephone number of regional offices, refer to the TaitWorld website: Website: http://www.taitworld.com To our European customers: Tait Electronics Limited is an environmentally responsible company which supports waste minimization and material recovery. The European Union’s Waste Electrical and Electronic Equipment Directive requires that this product be disposed of separately from the general waste stream when its service life is over. Please be environmentally responsible and dispose through the original supplier, your local municipal waste “separate collection” service, or contact Tait Electronics Limited. 2 TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Contents Tait Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Scope of Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Enquiries and Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Updates of Manual and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Copyright. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Associated Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Publication Record. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Alert Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1 Safety and Servicing Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 1.1 Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 1.2 Equipment Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 1.3 Identifying Screw Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 1.4 Regulatory Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 1.5 PCB Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2 TMAA01-01 Line-Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.2 Configuring the Line-Interface Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2.3 Installing the Line-Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 2.4 Programming Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 2.5 Interface Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 2.6 Line-Interface Board Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 2.7 Line-Interface Board Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 2.8 Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 2.9 PCB Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 3 TMAA01-02 RS-232 Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 3.1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 3.2 Installing the RS-232 Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 3.3 Interface Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 3.4 PCB Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 3 4 TMAA01-05 Options-Extender Board . . . . . . . . . . . . . . . . . . . . . . . . 43 4.1 Changing the Options-Extender Links. . . . . . . . . . . . . . . . . . . . . . . . . . . 43 4.2 Installing the Options-Extender Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 4.3 Interface Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 4.4 PCB Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 5 TMAA02-02 DTMF Microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 5.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 5.2 Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 5.3 Radio Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 5.4 Interface Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 5.5 Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 6 TMAA02-06 Support Kit for Concealed & Dynamic Microphones . . . . . 57 6.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 6.2 Radio Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 6.3 Interface Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 6.4 PCB Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 7 TMAA02-07 Concealed Microphone . . . . . . . . . . . . . . . . . . . . . . . . . 65 7.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 7.2 Radio Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 8 TMAA02-08 Keypad Microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 8.1 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 8.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 8.3 Radio Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 8.4 Interface Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 8.5 Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 8.6 PCB Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 9 TMAA03-02 Security Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 9.1 Installing the Security Bracket and Radio . . . . . . . . . . . . . . . . . . . . . . . . . 80 9.2 Installation Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 9.3 Removing a Radio from the Security Bracket . . . . . . . . . . . . . . . . . . . . . 81 9.4 Replacing the Radio in the Security Bracket . . . . . . . . . . . . . . . . . . . . . . 81 9.5 Disassembling the Security Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 9.6 Re-Ordering Extra Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 4 TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 10 Installing a Remote Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 10.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 10.2 Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 10.3 Servicing the Remote Kit Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 10.4 PCB Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 11 Installing an Enhanced Remote Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 99 11.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 11.2 Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 11.3 Servicing the Remote Control-Head Installation Parts . . . . . . . . . . . . . . 106 11.4 PCB Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 12 TMAA04-04 Crossband Linking Cable . . . . . . . . . . . . . . . . . . . . . . . .115 12.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 12.2 Radio Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 12.3 Operational Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 12.4 Interface Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 12.5 PCB Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 13 TMAA04-05 Ignition Sense Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121 13.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 13.2 Radio Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 14 TMAA10-01 Desktop Microphone . . . . . . . . . . . . . . . . . . . . . . . . . . .123 14.1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 14.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 14.3 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 14.4 Interface Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 14.5 Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 15 TMAA10-02 Handset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127 15.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 15.2 Radio Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 15.3 Interface Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 16 TMAA10-03 and TMAA10-06 High-Power Remote Speakers . . . . . . . .131 16.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 17 TMAA10-04 Remote PTT Kit and TMAA10-05 Hands-Free Kit . . . . . .133 17.1 VOX Operation (TMAA10-05 Hands-Free Kit). . . . . . . . . . . . . . . . . . . 133 TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 5 17.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 17.3 Radio Programming for the TMAA10-04 Remote PTT Kit. . . . . . . . . . 135 17.1 Radio Programming for the TMAA10-05 Hands-Free Kit . . . . . . . . . . . 136 17.1 Interface Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 17.2 Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 17.3 PCB Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 18 TOPA-SV-024 Test Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139 18.1 Test Equipment Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 18.2 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 18.3 PCB Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 Tait General Software Licence Agreement . . . . . . . . . . . . . . . . . . . . . . . .145 6 TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Preface Scope of Manual This manual contains information on installing, operating and servicing accessory products for TM8100 and TM8200 radios. Enquiries and Comments If you have any enquiries regarding this manual, or any comments, suggestions and notifications of errors, please contact Technical Support (refer to “Tait Contact Information” on page 2). Updates of Manual and Equipment In the interests of improving the performance, reliability or servicing of the equipment, Tait Electronics Ltd reserves the right to update the equipment or this manual or both without prior notice. Copyright All information contained in this manual is the property of Tait Electronics Ltd. All rights are reserved. This manual may not, in whole or in part, be copied, photocopied, reproduced, translated, stored, or reduced to any electronic medium or machine-readable form, without prior written permission from Tait Electronics Ltd. All trade names referenced are the service mark, trademark or registered trademark of the respective manufacturers. Disclaimer There are no warranties extended or granted by this manual. Tait Electronics Ltd accepts no responsibility for damage arising from use of the information contained in the manual or of the equipment and software it describes. It is the responsibility of the user to ensure that use of such information, equipment and software complies with the laws, rules and regulations of the applicable jurisdictions. TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Preface 7 Associated Documentation MMA-00002-0X TM8100 Mobiles User’s Guide MMA-00003-0X TM8200 Mobiles User’s Guide MMA-00005-0X TM8100/TM8200 Mobile Radio Service Manual All available TM8000 product documentation is provided on the TM8000 Product Support CD, product code TMAA20-01. Updates may also be published on the Tait support website. Publication Record Issue Preface Description 1.00 September 2003 first release 2.00 December 2003 added information about the TMAA01-01 lineinterface board, TMAA02-06 support kit for concealed and dynamic microphones, TMAA10-02 handset and TMAA10-03 highpower remote speaker 01 December 2004 ■ changed product code to MMA-00012-01 ■ added information about the TMAA02-07 concealed microphone, TMAA02-08 keypad microphone, TMAA03-02 security bracket, installing a remote control head, TMAA10-05 hands-free kit and TMAA10-06 high-power remote speaker (for 40W/50W radios ■ added information about the TMAA01-02 RS-232 board, TMAA02-06 support kit for a concealed microphone, TMAA03-02 security bracket and installing an enhanced remote kit. ■ updated information about the TMAA01-01 line-interface board and installing a remote control head. ■ corrected errors in the TMAA01-05 options extender board (Table 4.4), TMAA02-02 DTMF microphone (Section 5.2). 02 8 Publication Date June 2005 TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Alert Notices Within this manual, four types of alerts are given to the reader: warning, caution, important and note. The following paragraphs illustrate each type of alert and its associated symbol. Warning!! This alert is used when there is a potential risk of death or serious injury. Caution This alert is used when there is the risk of minor or moderate injury to people. Important This alert is used to warn about the risk of equipment damage or malfunction. Note TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 This alert is used to highlight information that is required to ensure that procedures are performed correctly. Preface 9 Abbreviations Abbreviation 10 Preface Description AF Audio Frequency ALC Automatic Level Control CD Compact Disk CMOS Complementary Metal Oxide Semiconductor DTMF Dual Tone Multiple Frequency DIP Dual In-Line Package ESD Electrostatic Discharge IC Integrated Circuit IPN Internal Part Number LED Light Emitting Diode NB Narrow Bandwidth (12.5kHz channel spacing) PABX Private Automatic Branch Exchange PCB Printed Circuit Board PGA Programmable-Gain Amplifier PSTN Public Switched Telephone Network PTT Press-To-Talk PSTN Public Switched Telephone Network RF Radio Frequency SPI Serial Peripheral Interface WB Wide Bandwidth (25kHz channel spacing) TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 1 Safety and Servicing Information This chapter contains general information about safety and servicing procedures when working with TM8000 radios. While many TM8000 accessories plug into external radio interfaces, some accessories are fitted inside the radio. Refer to the service manual for detailed disassembly and reassembly information. 1.1 Personal Safety Explosive Environments Warning!! Do not operate equipment near electrical blasting caps or in an explosive atmosphere. Operating the equipment in these environments is a definite safety hazard. Proximity to RF Transmissions Do not operate the transmitter when someone is standing within 0.9m (35 inches) of the antenna. Do not operate the transmitter unless you have checked that all RF connectors are secure. High Temperatures The bottom surface of the radio and heatsink fins can become hot during prolonged operation. Do not touch these parts of the radio. 1.2 Equipment Safety ESD Precautions Important TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 This equipment contains devices which are susceptible to damage from static discharges. You must handle these devices carefully and according to the procedures described in the manufacturers’ data books. Safety and Servicing Information 11 Purchase an antistatic bench kit from a reputable manufacturer and install and test it according to the manufacturer’s instructions. Figure 1.1 shows a typical antistatic bench set-up. You can obtain further information on antistatic precautions and the dangers of electrostatic discharge (ESD) from standards such as ESD S4.1-1997 (revised) or BS EN 100015-4 1994. The Electrostatic Discharge Association website is http://www.esda.org/. Figure 1.1 Typical antistatic bench set-up conductive wrist strap dissipative rubber bench mat to building ground or mains ground via 1MΩ series resistor Antenna Load This radio has been designed to operate safely under a wide range of antenna loading conditions. However, the radio should always be operated with a suitable load to prevent damage to the transmitter output power stage. 1.3 Identifying Screw Types Torx Recess Head Screws Torx recess head screws are the standard type of screw used in TM8000 equipment, although Pozidriv head screws are also used in a few special applications. The Torx recess head has the advantage of improved screwdriver tip location, reducing the chances of screw head damage caused by the driver tip rotating within the recess. In addition, using a ball-tip Torx screwdriver allows you to drive a Torx head screw with the driver on a slight angle, which can be useful in situations where access is restricted. It is important that you use the correct Torx screwdriver tip: ■ M2.5 screws - T8 ■ M3 screws - T10 ■ M4 screws - T20. 12 Safety and Servicing Information TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Figure 1.2 below shows a typical Torx recess head screw (the actual hardware may differ slightly from this illustration due to variations in manufacturing techniques). Figure 1.2 Identifying Torx screws “star” shaped recess with six internal notches Allen UNC Screws Allen 4-40 UNC thread screws are used in some locations in the TM8000 radio and cannot be interchanged with M3 screws. Pozidriv and Philips Screws Both Pozidriv and Philips head screws are used on certain TM8000 accessories. It is important that you use the correct type and size screwdriver to avoid damaging screw heads. It is particularly important that you do not use Philips screwdrivers on Pozidriv screw heads as the tapered driving flutes of the Philips screwdriver do not engage correctly with the parallel-sided slots in the Pozidriv screw head. This can result in considerable damage to the screw head if the screwdriver tip turns inside the recess. Note If you find you need excessive downwards pressure to keep the screwdriver tip in the Pozidriv screw head, you are probably using the wrong type or size screwdriver. Figure 1.3 on the following page shows the main differences between typical Pozidriv and Philips screw heads and screwdriver tips (actual hardware may differ slightly from these illustrations due to variations in manufacturing techniques). TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Safety and Servicing Information 13 Figure 1.3 Identifying Pozidriv and Philips screws and screwdrivers Philips Pozidriv internal notches no special markings “star” markings between slots slots with parallel sides driving flutes with parallel sides slots with tapered sides driving flutes with tapered sides ridges between driving flutes 1.4 Regulatory Information Any modifications you make to this equipment which are not authorised by Tait Electronics Ltd may invalidate your compliance authority’s approval to operate the equipment. 1.5 PCB Information All PCBs are identified by a unique 10 digit IPN (internal part number) which is printed onto the PCB (usually on the top side), as shown in the example below: The last two digits of this number define the issue status, which starts at 01 and increments through 02,03, 04, etc. as the PCB is updated. If the PCB information contained in a section of this manual does not match the PCB number printed on your board, contact Technical Support (refer to “Tait Contact Information” on page 2). 14 Safety and Servicing Information TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 2 TMAA01-01 Line-Interface Board The TMAA01-01 line-interface board provides both audio and digital interfaces for a variety of systems. The interfaces available are: D-range hood parts ■ an isolated 600Ω audio interface which is capable of both simplex operation on a two-wire system, or duplex operation on a four-wire system ■ a keying interface which allows for two-wire keying or single line bi-directional keying ■ a variable delay timer ■ a logic sense control. D-range plug internal options connector external options connector line-interface board line-interface installation parts The line-interface board fits inside the radio in the options cavity and is connected to the main PCB by the internal options loom. The high-density 15-way D-range connector mounted on the lineinterface board fits through the external options connector hole provided in the radio chassis. Important external options cover seal 2.1 internal options loom This kit does not meet the IP54 protection standard. Care must be taken when a radio with a TMAA01-01 line-interface board kit installed is being operated in an environment where there is water, dust or other environmental hazards. Operation One of the control head function keys may be programmed to toggle the line-interface board on and off. When the function key LED is glowing, the line-interface board is on and when the LED is off, the line-interface board is off. Refer to “Programming Information” on page 22 for information on the radio programming procedure. 2.2 Configuring the Line-Interface Board Important TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 This equipment contains devices which are susceptible to damage from static discharges. Refer to “ESD Precautions” on page 11 for more information. TMAA01-01 Line-Interface Board 15 2.2.1 Adjustment Points on the Line-Interface Board The following table describes the line-interface adjustment points. Adjustments are made by setting the DIP switches on S1 to either “on” or “off” and by three variable resistors (RV1, RV2 and RV3). Table 2.1 Line-interface board adjustment points Function line-interface board top side 2.2.2 Selection 1 Selection 2 two-wire audio interface DIP1 on DIP2 off four-wire audio interface DIP1 off DIP2 on busy/gate = busy DIP3 on DIP4 off busy/gate = rx-gate DIP3 off DIP4 on busy/gate logic (active high) DIP5 on DIP6 off busy/gate logic (active low) DIP5 off DIP6 on bi-directional keying line DIP7 on two-wire keying DIP 7 off enable gate/keying delay DIP8 on gate/keying delay adjust RV1 audio line out level adjust RV2 audio line in level adjust RV3 time delay range W1 open Test Equipment Setup The following diagram shows the setup of the test equipment used when adjusting RV1, RV2 and RV3. 16 TMAA01-01 Line-Interface Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Figure 2.1 2.2.3 Line-interface test equipment setup : Configuration Procedure The line-interface board configuration must be completed before the board is installed in the radio, as the top side of the line-interface board is not accessible once the board is screwed to the radio lid. To configure the lineinterface board, carry out the following steps. 1. Program the radio in which the line-interface board is being installed with default line-interface test settings. The default test settings are explained in the following tables. Note Table 2.2 Pin A general description of IOP_GPIO lines used with the lineinterface board is given in Table 2.6 on page 22. Line-interface default test settings in the Programmable I/O form, Digital tab Direction Label Action Active Debounce Signal State Mirrored IOP_GPIO1 Input None External PTT 1 Low 60 None None IOP_GPIO2 Output 0 No Action Low None None None IOP_GPIO3 Output BUSY Busy Status High None None None Low None Latching None IOP_GPIO4 Output FKEY a F1 Key Status a. One of the four control head function keys may be selected to control the line-interface AUX line, which turns the line-interface board on and off. For the associated LED to reflect the status of the line-interface board, the Function Key Action field on the Key Settings form must be set to Action Digital Output Line. TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA01-01 Line-Interface Board 17 Table 2.3 Line-interface settings in the Programmable I/O form, Audio tab Rx/PTT Type Tap In Tap In Type Tap In Unmute Tap Out Tap Out Type Tap Out Unmute Rx None A-Bypass In On PTT R7 D - Split Busy Detect EPTT1 T5 A-Bypass In On PTT None C-Bypass 0 On PTT Table 2.4 Line-interface settings in the PTT form, External PTT (1) tab Field Setting Advanced PTT PTT Transmission Type Voice Audio Source Audio Tap In 2. Set the DIP switches on the line-interface board (S1) to the following default test settings: ■ DIP1 on (two-wire audio interface) ■ DIP2 off ■ DIP3 off ■ DIP4 on (busy/gate = rx-gate) ■ DIP5 on (busy/gate logic active high) ■ DIP6 off ■ DIP7 off (two-wire keying) ■ DIP8 off (time delay disabled). 3. Disassemble the radio in order to gain access to the options cavity. For detailed disassembly instructions, refer to the disassembly procedure in the service manual. Note When installing the internal options loom, take care that it is folded in the way shown in Figure 2.2. Connect the internal options loom between SK2 on the line-interface board and SK102 on the radio’s main PCB. 4. 2.2.4 Set up the test equipment shown in Figure 2.1, and follow the adjustment procedure for RV1, RV2 and RV3 described in the following section. Adjusting RV1, RV2 and RV3 Setting the Keying Time Delay (RV1) The keying time delay circuit is used to prevent the burst of noise occurring before a mobile is able to mute the audio when the carrier signal disappears. The keying time delay is used in conjuction with the keying signal (SK1 pin 1). Set DIP8 on, and adjust RV1 for the required time delay. Rotate RV1 clockwise to increase the delay, and counterclockwise to reduce the delay. Note 18 If the W1 link is fitted, the maximum time delay available is reduced from 5 seconds to approximately 2.5 seconds. TMAA01-01 Line-Interface Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Setting the Line Output Level (RV2) Monitor the line output (SK1 pins 14 and 15) and apply an on-channel signal from the RF signal generator at an output level of -47dBm, modulated to 60% of system deviation, at 1kHz AF. Adjust the RV2 for a line output level of -10dBm. Setting the Line Input Level (RV3) Apply a line input signal of -10dBm and key the transmitter. ■ For a two-wire configuration, apply the line input signal to pins 14 and 15 on SK1. ■ For a four-wire configuration, apply the line input signal to pins 4 and 10 on SK1. Adjust RV3 until 60% of system deviation at 1kHz is achieved. 2.3 Installing the Line-Interface Board Note 2.3.1 The line-interface board link options must be set before the board is installed in the radio, as the top side of the line-interface board is not accessible once the board is screwed to the radio lid. Parts Required The following table describes the parts required to install a line-interface board in a radio. The parts marked with an asterisk (*) are not shown in Figure 2.2 and are used to connect to the radio’s external options connector. Table 2.5 Quantity Line-interface installation parts required Internal Part Number Description Figure 2.2 Reference 1 362-01111-XXa foam seal d 1 362-01108-XXa cover seal 1! 2 347-00011-00 4-40x3/16 screws 1@ 2 354-01043-00 screw-lock fasteners h 6 349-02062-00 M3x8 screws j *1 240-00010-80 D-range plug — *1 240-06010-29 D-range hood — a. Contact Technical Support for the exact IPN. TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA01-01 Line-Interface Board 19 2.3.2 Installation Procedure 1. Disassemble the radio in order to gain access to the options cavity. For detailed disassembly instructions, refer to the disassembly procedure in the service manual. The circled numbers in the following instructions refer to items in the diagram on the previous page. 2. Remove the top cover and lid b from the radio to access the options cavity. 3. Remove the external options connector bung c, if it is fitted. 4. On the inside of the radio lid place the foam seal d over the external options connector cavity e. 5. With the top side of the line-interface board f facing the radio lid, guide the external options connector g (the D-range connector on the line-interface board) into the external options connector cavity. 6. Screw the external options connector to the radio lid using the two screw-lock fasteners h. Tighten the fasteners to a torque of 0.9N·m (8lbf·in). Important 7. The external options connector screw-lock fasteners must be tightened correctly before screwing the line-interface board onto the mounting posts i. Screw the line-interface board to the mounting posts on the radio lid using six M3x8 self-tapping screws j. Tighten the M3x8 screws to a torque of 1.9N·m (17lbf·in) Important 20 For the line-interface board to be installed correctly in the radio’s options cavity, the internal options connector loom 1) must be looped in the way shown in Figure 2.2. 8. Plug the unattached end of internal options connector loom 1) into the internal options connector on the radio main PCB. 9. Refit the radio lid and top cover to the radio and screw the external options cover seal 1! over the external options connector, using the two 4-40x3/16 screws 1@. TMAA01-01 Line-Interface Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Figure 2.2 Installing the line-interface board c 1! 1@ h b e i d f g j 1) b c d e f g radio lid external options connector bung foam seal external options connector cavity line-interface board external options connector TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 h i j 1) 1! 1@ screw-lock fasteners mounting posts M3x8 self-tapping screws internal options loom external options cover seal 4-40x3/16 screws TMAA01-01 Line-Interface Board 21 2.4 Programming Information The lines from the radio’s internal options connector that are used by the line-interface board are IOP_GPIO1 to IOP_GPIO4. The behaviour of these lines is configured in the Programmable I/O and PTT forms of the programming application. Refer to the online help of the programming application for more information. The Table 2.6 explains the required input and output line-interface connections. Table 2.6 Line-interface s input and output connections Radio Signal Function Comments GPIO1 PTT FROM OPT This signal causes the radio to transmit. This normally requires External PTT1 to be set up in the Digital tab of the Programmable I/O form and the External PTT (1) tab of the PTT form. GPIO2 Busy/Gate This active high signal allows connection to the Busy/Gate output signal. If this is not used, the Action field is set to No Action and the Active field is set to Low. GPIO3 Busy/Gate (Keying Line) This active high signal allows connection to the Busy/ Gate output signal. This signal also allows the single line keying functionality. GPIO4 AUX This allows the line-interface board to be disabled. One of the four control head function keys is selected to control this AUX line. For the associated LED to reflect the status of the lineinterface board, the Function Key Action field on the Key Settings form must be set to Action Digital Output Line. 22 TMAA01-01 Line-Interface Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 2.5 Interface Specification The following tables summarize the signals used for the line-interface board on the internal options connector (SK2 on the line-interface board) and the external options connector (SK1 on the line-interface board). Table 2.7 Internal options connector (SK2)—pins and signals Pin 1&1* 1%1^ 1#1$ 1!1@ J1) HI FG DE BC top view Radio Signal Line-Interface Signal Description 1 13V8_SW 13V8 FROM RADIO switched 13V8 supply from the radio 2 AUD_TAP_OUT AUDIO TAP OUT Programmable tap point out of the receive or transmit audio chain. 3 AGND AGND analogue ground 4 AUX_MIC_AUD — not connected 5 RX_BEEP_IN — not connected 6 AUD_TAP_IN AUD_TAP_IN Programmable tap point into the receive or transmit audio chain. 7 RX_AUD — not connected 8 RSSI — not connected 9 IOP_GPIO1 PTT FROM OPT IOP_GPIO1 from the radio 3V3 logic level, 5V tolerant 10 IOP_GPIO2 SECONDARY BUSY IOP_GPIO2 from the radio 3V3 logic level, 5V tolerant 11 IOP_GPIO3 BUSY IOP_GPIO3 from the radio 3V3 logic level, 5V tolerant 12 IOP_GPIO4 AUX IOP_GPIO4 from the radio 3V3 logic level, 5V tolerant 13 IOP_GPIO5 GPIO5 IOP_GPIO5 from the radio 3V3 logic level, 5V tolerant 14 IOP_GPIO6 — not connected 15 IOP_GPIO7 — not connected 16 DGND AGND analogue ground 17 IOP_RXD RXD asynchronous serial port - receive data 18 IOP_TXD TXD asynchronous serial port - transmit data TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA01-01 Line-Interface Board 23 Table 2.8 External options connector (SK1—pins and signals Pin Signal front view 2.6 Description 1 KEYING signal line keying 2 RS-422/RS-232 serial data TX-/RS-232 TXD 11 RS-422 serial data TX+ 3 PTT-IN bi-directional keying input 4 4W_LINE_IN - 4-wire line in negative 10 4W_LINE_IN + 4-wire line in positive 5 RS-422/RS-232 serial data RX+/RS-232 RXD 6 RS-422 serial data RX- 7 GND ground 8 — not connected 9 13V8 FROM RADIO switched 13.8V supply from the radio 12 BUSY/GATE busy or receiver gate output. 5V CMOS logic level. 13 — not connected 14 4W_LINE_OUT - 4-wire line out negative or 2-wire line in/out negative 15 4W_LINE_OUT + 4-wire line out positive or 2-wire line in/out positive Line-Interface Board Application The following diagram shows the control of two radios operated together, crossband or repeater linked. Figure 2.3 Two radios connected as a repeater/crossband link line-interface board SK2 IOP_TXD IOP_RXD IOP_GPIO1 IOP_GPIO2 IOP_GPIO3 IOP_GPIO4 IOP_GPIO5 IOP_GPIO6 IOP_GPIO7 RX_AUD 13V8_SW RX_BEEP_IN AUD_TAP_IN AUD_TAP_OUT AUX_MIC_AUD 18 17 9 15 11 12 13 4 10 7 1 5 6 2 14 RSSI 8 3 AGND 16 DGND TXD RXD PTT FROM OPT 2° BUSY BUSY AUX 2 17 6 10 1 11 12 keying logic 2 RS-422 TX RS-422 RX 1 3 KEYING PTT_IN 12 BUSY/GATE 12 — 13V8 — AUD_TAP_IN AUD_TAP_OUT 3 1 3 KEYING PTT_IN 12 BUSY/GATE AGND DGND 3 12 9 13V8_SW 9 9 13V8_SW 9 LINE IN+ 10 10 LINE IN+ 10 2 4 15 LINE INLINE OUT+ 4 15 LINE IN4 15 LINE OUT+ 4 15 3 14 LINE OUT- 14 14 LINE OUT- 14 16 5 6 AGND 5 6 AGND 5 6 6 TMAA01-01 Line-Interface Board external options connector 5 6 10 11 1 10 — 9 6 1 — 17 RS-422/RS-232 RX 5 RS-422 RX external options connector SK2 18 2 — — internal options connector 24 2 11 RS-422/RS-232 TX 11 5 RS-422/RS-232 RX 9 GPIO5 RS-422 TX line-interface board SK1 SK1 11 RS-422/RS-232 TX 11 18 keying logic TXD RXD PTT FROM OPT 2° BUSY 18 17 9 15 IOP_TXD IOP_RXD IOP_GPIO1 IOP_GPIO2 11 IOP_GPIO3 12 IOP_GPIO4 13 IOP_GPIO5 4 IOP_GPIO6 10 — IOP_GPIO7 7 — RX_AUD 1 1 13V8_SW 13V8 5 — RX_BEEP_IN 6 6 AUD_TAP_IN AUD_TAP_IN 2 2 AUD_TAP_OUT AUD_TAP_OUT 14 — AUX_MIC_AUD 8 — RSSI 3 3 AGND AGND 16 16 DGND DGND 12 BUSY AUX GPIO5 — internal options connector TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 2.7 Line-Interface Board Specifications Input Voltage 10.8V to 16VDC Operating Temperature Range -10°C to +60°C ambient DC Input Current <40mA total (+13.8V supply) Line Input Sensitivity (60% deviation) -20dBm to +6dBm (600Ω) Line Output Level (60% deviation) -20dBm to +6dBm (600Ω) Line Impedance 600Ω Return Loss (300Hz to 3kHz) >20dB relative to 600Ω Line Output Filter Response (stopband) 2 pole 6 pole 2.7.1 -12dB/octave, f >4kHz -36dB/octave, f >4kHz Radio With Line-Interface Board: Receiver + Line Output Receiver Frequency Response* Receiver Processed Bandwidth Response Receiver Unprocessed 300Hz to 3kHz (standard 400Hz to 3kHz (CTCSS) +1, -3dB relative to -6dB/octave +1, -3dB (300Hz to 3kHz) *relative to 1kHz, 60% deviation Test Signal -46dBm RF*, 0dBm line output, audio tap T4 *60% deviation at 1kHz Signal-to-Noise Ratio Narrow Bandwidth Wide Bandwidth Mute Ratio >40dB >43dB >60dB Distortion* Narrow Bandwidth Wide Bandwidth <4% <4% *30kHz bandwidth distortion meter TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA01-01 Line-Interface Board 25 2.7.2 Radio With Line-Interface Board: Receiver + Line Input Transmitter Frequency Response* Bandwidth Response 300Hz to 3kHz +1, -3dB relative to -6dB/octave *relative to 1kHz, 20 % deviation, below limiting Test Signal 0dBm line input*, audio tap T1 *60% deviation at 1kHz Signal-to-Noise Ratio* Narrow Bandwidth Wide Bandwidth >40dB >43dB *demodulated, filtered 300Hz to 3kHz and de-emphasised 750µs rms Mute Ratio >60dB Distortion* <3% *demodulated, filtered 15kHz low pass 26 TMAA01-01 Line-Interface Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 2.8 Circuit Description 2.8.1 Audio Interface When the line-interface board is used for repeater applications, the audio passed between the two radios must be of such a level that the message is able to be repeated intelligibly. The audio interface is therefore capable of handling a wide range of input and output levels (-20 to +6dBm). The audio interface is also capable of using either a two- or four-wire isolated interface formats, which are selectable using S1. The input to the line driver IC (U5) is the AUDIO TAP OUT line from the radio. This line is a software-programmabable tap point which can be chosen from various audio signals available within the radio and is coupled through a capacitor into the audio line out level control (RV2). This variable resister is AC coupled into the line driver (U5) which is used in a bridgedoutput format, with gain set to provide the necessary 21dB gain. The resistors on the output of the line driver provides the necessary 600Ω terminating impedance, but also cause a 50% loss of signal. This is compensated for by the higher-than-necessary gain of the line driver. Line out protection is provided by two zener diodes, and the transformer (T1) provides isolation. The audio interface is capable of using a two- or four-wire interface, so a tap is taken from one side of the balanced line out and is feed directly into the line input level control (RV3). When using a four-wire interface, the signal comes in through a second isolation transformer, T2. T2 is terminated with 600Ω and also acts as a voltage divider. This means that the signal level at RV3 will be identical to the level at RV3 when using a two-wire interface. To achieve the required output level the non-inverting AC amplifier (U7) has a gain of 10, which provides the necessary 13dB of gain. The output of the amplifier is AC coupled into the AUDIO_TAP_IN line (pin 6 of SK2). 2.8.2 Logic Interface The line-interface board is able to provide simple interface solutions with other radios. Logic is used to control keying of both radios as well as providing time delays to prevent squelch or cycling problems. The logic uses gates rather than discrete components. The choice of which input controls BUSY/GATE can be selected using switches 3 and 4 of S1, while the sense of BUSY/GATE (pin 12 of SK1) can be selected using switches 5 and 6. Switch 7 accommodates either a twoline keying system or a single bi-directional keying line. TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA01-01 Line-Interface Board 27 The comparators (in U1) operate off a single sided regulated 5V supply. U1 pins 2,4 and 5 provide receiver gate delay. Once the busy signal is not active, C4 charges through R12 and causes U4 to go low. Once charging exceeds the voltage at U1 pin5. This also locks out the keying state until this delay has occurred (U6 pin 5). 2.8.3 Data Communication The Line Interface circuitry is designed to provide RS-232 and RS-422 data communication. RS-232 is provided by U9, but if RS-422 is required, U9 is removed and replaced by U2 and U10. Also resistors R15,16,43 and 47 need to be fitted. 2.8.4 Power Supply The power supply for the line-interface board comes from the radio via the internal options connector and is a 13.8 V switched supply. Digital logic components are used in the line-interface board so there is a 5 V regulator provided. Initially the 13.8V from the radio is filtered and used for the audio line driver (U5) with reference to analogue ground. This 13.8V is also used to supply the 5V regulator, which is filtered separately for either 5V digital or analogue devices. A simple voltage divider is used to provide a 2.5V half-rail for the digital and a 2.2V rail for the analogue sections. 28 TMAA01-01 Line-Interface Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 2.9 PCB Information 2.9.1 TMAA01-01 Parts List (PCB IPN 220-65202-03) Ref. IPN Description Ref. IPN Description C1 C2 C3 C4 C5 C7 C8 C9 C10 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C25 C26 C27 C28 C29 C30 C31 C32 C35 C37 C38 C39 C40 C41 014-08100-03 015-26100-08 014-07470-01 014-18100-05 015-26100-08 014-07470-01 018-14100-00 018-14100-00 015-26100-08 015-26220-08 015-26100-08 018-14100-00 018-14100-00 014-06220-00 015-26220-08 016-08470-01 018-15100-00 018-15100-00 014-07470-01 018-15100-00 015-26220-08 018-13150-00 015-26220-08 015-26220-08 018-15100-00 018-15100-00 018-15100-00 018-15100-00 015-26220-08 018-15100-00 018-15100-00 018-15100-00 018-15100-00 018-15100-00 Cap Tant SMD 10u 35v 20% D Cap Cer 0805 100n 10% X7r 50v Cap Tant SMD 4u7 25v 10% B Cap Tant SMD 10u 10v 10% A Cap Cer 0805 100n 10% X7r 50v Cap Tant SMD 4u7 25v 10% B Cap 0603 1n 50v X7r ±10% Cap 0603 1n 50v X7r ±10% Cap Cer 0805 100n 10% X7r 50v Cap 0805 220n 10% X7r 16v Cap Cer 0805 100n 10% X7r 50v Cap 0603 1n 50v X7r ±10% Cap 0603 1n 50v X7r ±10% Cap Tant SMD 2.2Mf 50v Cap 0805 220n 10% X7r 16v Cap Elec SMD 47uf 6*4 16v Cap 0603 10n 50v X7r ±10% Cap 0603 10n 50v X7r ±10% Cap Tant SMD 4u7 25v 10% B Cap 0603 10n 50v X7r ±10% Cap 0805 220n 10% X7r 16v Cap 0603 150p 50v NPO ±5% Cap 0805 220n 10% X7r 16v Cap 0805 220n 10% X7r 16v Cap 0603 10n 50v X7r ±10% Cap 0603 10n 50v X7r ±10% Cap 0603 10n 50v X7r ±10% Cap 0603 10n 50v X7r ±10% Cap 0805 220n 10% X7r 16v Cap 0603 10n 50v X7r ±10% Cap 0603 10n 50v X7r ±10% Cap 0603 10n 50v X7r ±10% Cap 0603 10n 50v X7r ±10% Cap 0603 10n 50v X7r ±10% D1 D2 D4 D5 D6 D7 D8 D9 D10 D11 D12 001-10084-47 001-10099-01 001-10070-01 001-10084-51 001-10084-51 001-10084-51 001-10099-01 001-10084-51 001-10099-01 001-10099-01 001-10284-51 Diode SMD BZX84C4V7 Zen SOT23 Diode BAV99w Dual Ss Diode BAV70W Dual Ss SOT323 Diode SMD BZX84C5V1 Zen SOT23 Diode SMD BZX84C5V1 Zen SOT23 Diode SMD BZX84C5V1 Zen SOT23 Diode BAV99w Dual Ss Diode SMD BZX84C5V1 Zen SOT23 Diode BAV99w Dual Ss Diode BAV99w Dual Ss Diode SMD BZX284B5V1 Zensod110 R10 R11 R12 R13 R14 R15A R16A R17 R18 R19 R20 R21 R22 R23 R24 R25 R26 R27 R28 R29 R30 R31 R32 R34 R35 R36 R37 R38 R39 R40 R41 R43A R44 R45 R47A R48 R49 R50 R51 R52 R53 R54 R55 R56 038-13100-10 038-14330-10 038-14560-00 038-16330-10 038-16330-10 038-13680-00 038-13120-00 038-13680-00 038-15100-10 036-13270-00 038-15100-10 038-14330-10 038-10000-00 038-15100-10 038-14330-10 038-15100-10 038-15470-10 038-15820-10 038-15470-10 038-16120-10 038-15470-10 038-15470-10 038-16120-10 038-12560-00 038-14100-10 038-15470-10 038-15100-10 038-15120-10 038-16180-00 038-13180-10 038-13180-10 038-13680-00 038-13680-00 038-13330-00 038-13120-00 038-16120-10 038-16150-10 038-15120-10 038-16120-10 038-15470-10 038-10000-00 038-10000-00 038-10000-00 038-12560-00 RES 0603 100R 1% 1/10W RES 0603 3k3 1% 1/10W RES 0603 5k6 5% 1/10W RES 0603 330k 1% 1/10W RES 0603 330k 1% 1/10W RES 0603 680R 5% 1/10W RES 0603 120R 5% 1/10W RES 0603 680R 5% 1/10W RES 0603 10k 1% 1/10W RES 0805 270R 5% 1/8W RES 0603 10k 1% 1/10W RES 0603 3k3 1% 1/10W RES 0603 0R RES 0603 10k 1% 1/10W RES 0603 3k3 1% 1/10W RES 0603 10k 1% 1/10W RES 0603 47k 1% 1/10W RES 0603 82k 1% 1/10W RES 0603 47k 1% 1/10W RES 0603 120k 1% 1/10W RES 0603 47k 1% 1/10W RES 0603 47k 1% 1/10W RES 0603 120k 1% 1/10W RES 0603 56R 5% 1/10W RES 0603 1k0 1% 1/10W RES 0603 47k 1% 1/10W RES 0603 10k 1% 1/10W RES 0603 12k 1% 1/10W RES 0603 180k 5% 1/10W RES 0603 180R 1% 1/10W RES 0603 180R 1% 1/10W RES 0603 680R 5% 1/10W RES 0603 680R 5% 1/10W RES 0603 330R 5% 1/10W RES 0603 120R 5% 1/10W RES 0603 120k 1% 1/10W RES 0603 150k 1% 1/10W RES 0603 12k 1% 1/10W RES 0603 120k 1% 1/10W RES 0603 47k 1% 1/10W RES 0603 0R RES 0603 0R RES 0603 0R RES 0603 56R 5% 1/10W E1 E2 E3 E4 FL1 FL2 FL3 FL4 FL5 FL6 FL7 FL8 FL9 Q1 Q2 Q3 R1 RV1 R2 RV2 R3 RV3 R4 R5 R8 R9 057-10120-03 057-10120-03 057-10120-03 057-10120-03 057-10120-03 057-10120-03 057-10120-03 057-10120-03 057-11220-02 057-11220-02 057-11220-02 057-11220-02 012-14100-00 000-10084-71 000-10084-71 000-10084-71 036-02100-03 042-05100-06 038-15100-10 042-05100-06 038-14100-10 042-05100-06 038-15100-10 038-16470-00 038-17100-10 036-02100-03 Ind 0805 120e@100m .2 Emi Supr Ind 0805 120e@100m .2 Emi Supr Ind 0805 120e@100m .2 Emi Supr Ind 0805 120e@100m .2 Emi Supr Ind 0805 120e@100m .2 Emi Supr Ind 0805 120e@100m .2 Emi Supr Ind 0805 120e@100m .2 Emi Supr Ind 0805 120e@100m .2 Emi Supr Ind 0603 Blm11a221 Emi Supr Ind 0603 Blm11a221 Emi Supr Ind 0603 Blm11a221 Emi Supr Ind 0603 Blm11a221 Emi Supr Cap Cer SMD 1N Array EMI Supr Xstr BC847BW NPN SOT323 Xstr BC847BW NPN SOT323 Xstr BC847BW NPN SOT323 RES Pwr 1218 10R 5% 1W Res Pre TH 10k 6mm Top RES 0603 10k 1% 1/10W Res Pre TH 10k 6mm Top RES 0603 1k0 1% 1/10W Res Pre TH 10k 6mm Top RES 0603 10k 1% 1/10W RES 0603 470k 5% 1/10W RES 0603 1M 1% 1/10W RES Pwr 1218 10R 5% 1W S1 SK1 SK2 230-10010-44 240-00011-67 240-10000-11 Sw SMD Spst 16dil X8 Skt 15w Drng Ra Slim Dsub 7912 Conn SMD 18w Skt M/Match T1 T2 054-00010-18 054-00010-18 Xfmr Line SMD 600 Ohm P2781 Xfmr Line SMD 600 Ohm P2781 U1 U3 U4 U5 U6 U7 U8 U9 002-10339-00 002-10740-40 002-10740-80 002-10854-10 002-10740-80 002-10003-58 002-10078-05 002-10002-02 220-65202-03 402-00012-0X IC SMD LM339 4x CMplt S014 IC 74AHCT04 SOIC14 Hex Inv IC 74AHCT08 SOIC14 4x2IP AND IC TDA8541T 1w Audio Amp IC 74AHCT08 SOIC14 4x2IP AND IC SMD LM358 Dual 0-Amp IC SMD 78l05 5v Reg IC SMD ADM202E RS232/Esd S016 PCB 600 OHM line Interface TMA MANL f/instr TMAA01-01 TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 600-00009-00 Pkg Kit Opt 15w parts: 240-00032-00 Plg 15w Drng Hi-D UL-CSA P/Mtg 240-06010-29 Conn 9w Hood/Cvr Lets 600-00010-00 Pkg Kit Opt Int parts: 219-00329-00 Loom TMA Int Opt 354-01043-00 Fsnr Scrw Lok 1pr 4-40 362-01108-01 Seal Drng Cvr 9way TMA 362-01111-00 Seal Drng 9way TMA 347-00011-00 Scrw 4-40*3/16 Unc P/P Blk 349-02062-00 Scrw M3*8 T/T P/T ContiR TMAA01-01 Line-Interface Board 29 2.9.2 TMAA01-01 Grid Reference List (PCB IPN 220-65202-03) Ref. PCB Circuit Ref. PCB Circuit Ref. PCB Circuit C1 C2 C3 C4 C5 C7 C8 C9 C10 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C24 C25 C26 C27 C28 C29 C30 C31 C32 C33 C35 C37 C38 C39 C40 C41 B2 B1 C5 F6 D8 B6 D2 D2 B6 E2 F8 D2 C2 C7 E3 E3 E6 C6 F3 D6 C1 E5 F5 G4 F4 E5 D6 C1 C1 B1 D5 E8 D8 E8 E8 D8 2:A2 2:A2 2:A4 1:D5 2:G3 2:A4 2:F6 2:G6 2:B4 1:K3 2:C3 2:B6 2:C6 1:B10 1:K4 1:J7 1:A9 1:A9 1:K8 1:A10 2:G8 1:H2 1:H3 1:G3 1:H4 1:A12 1:A11 1:J13 1:H13 2:G8 1:J9 2:E3 2:E3 2:E3 2:E4 2:E4 MT4 MT5 MT6 G6 A1 G1 2:A7 2:A7 2:A8 S1 G3 Q1 Q2 Q3 G5 E2 C6 1:E9 1:G10 1:D4 SK1 D1 SK2 B3 SK2 B3 T1 T2 TP1 TP2 TP3 TP4 TP5 TP6 TP7 D4 C4 B4 B3 B4 B3 D2 C2 C2 1:J11 1:H11 1:D2 1:F2 1:D2 1:G2 1:E13 1:G12 1:D13 D4 D6 U1 E7 D5 D6 D7 D8 D9 D10 D11 D12 B3 C2 C3 G5 B2 D2 C2 B5 1:C11 1:F12 1:G12 1:C10 1:B10 1:J12 1:K12 1:J12 1:H4 1:H12 1:E12 1:D12 2:A3 U2 U3 E8 F5 E1 E2 E3 E4 C2 D2 C1 D1 2:C6 2:C6 2:C7 2:C7 U4 E5 FL1 FL2 FL3 FL4 FL5 FL6 FL7 FL8 FL9 D2 D2 D1 D1 E3 D3 C3 C3 C1 2:G6 2:F6 2:G7 2:F7 1:K11 1:J11 1:J11 1:H11 1:D13 1:G13 1:E13 2:B2 1:E7 1:E12 2:G3 1:E6 1:D5 2:B3 2:A4 1:D2 1:E5 1:E5 1:E4 2:E8 2:G5 2:E8 2:F5 2:F5 1:E6 1:D5 1:D4 1:D2 2:B8 1:B8 1:G2 1:E9 1:G9 1:B9 1:B9 1:B10 1:F9 1:G11 1:B10 1:D9 1:D12 1:E11 1:B11 1:K4 1:K7 1:K8 1:J8 2:E9 2:C4 2:B4 1:H10 2:F2 2:E9 2:C4 1:H3 1:H3 1:G3 1:H3 1:D12 1:H11 1:J11 2:F3 1:F10 2:F2 1:E5 1:K3 1:H5 D1 E1 D2 B1 D6 D2 F8 E6 E6 C6 B6 C4 E6 E6 C7 A7 F8 A7 E8 E8 F7 F7 D6 C4 D1 D7 C3 F5 E2 D7 E7 E7 E3 D2 D7 F5 C2 E2 D6 E3 E4 E4 D4 A7 C8 C8 C4 E8 A7 C8 F5 E5 F4 F5 D2 C3 D3 F8 E3 F9 E7 F2 F4 SK1 D1 D2 R1 R2 R3 R4 R5 R8 R9 R10 R11 R12 R13 R14 R15A R15 R16A R16 R17 R18 R19 R20 R21 R22 R23 R24 R25 R26 R27 R28 R29 R30 R31 R32 R34 R35 R36 R37 R38 R39 R40 R41 R43A R43 R44 R45 R46 R47A R47 R48 R49 R50 R51 R52 R53 R54 R55 R56 R57 RV1 RV2 RV3 1:D5 1:D11 1:F4 1:G4 1:G9 1:J9 1:H9 1:F9 2:B8 2:F9 2:C8 2:G9 1:K13 1:J13 1:H13 1:B13 1:G13 1:D13 1:E13 2:F1 2:C1 2:B1 2:G1 1:C1 1:H1 1:D1 1:G1 1:F1 1:K1 U5 U6 E3 D5 U7 E4 U8 U9 U10 B5 D8 C8 1:C5 1:E6 1:B9 1:A11 1:C4 2:F3 1:G6 1:G7 1:F2 1:B6 1:C10 1:A9 1:B6 1:A10 1:E8 1:F3 1:J7 1:A8 1:C10 1:B11 1:B7 1:D3 1:H3 1:J3 1;A12 2:A3 2:E3 2:C3 W1 C7 1:E4 MT1 MT2 MT3 30 B9 G9 A6 2:A5 2:A6 2:A6 TMAA01-01 Line-Interface Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 2.9.3 Line-Interface Board Layout (top side) IPN 220-65202-03 TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA01-01 Line-Interface Board 31 2.9.4 Line-Interface Board Layout (bottom side) IPN 220-65202-03 32 TMAA01-01 Line-Interface Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 2.9.5 Line-Interface Board Circuit Diagram TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA01-01 Line-Interface Board 33 34 TMAA01-01 Line-Interface Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 3 TMAA01-02 RS-232 Board The TMAA01-02 RS-232 board fits inside the radio in the options cavity and is connected to the main PCB by the internal options connector and loom. D-range hood parts D-range plug internal options connector The RS-232 signals are then made available on the 9-way Drange connector mounted on the RS-232 board. This connector fits through the external options connector hole provided in the radio chassis. RS-232 board external options connector external options cover seal 3.1 options-extender installation parts Important The radio does not meet the IP54 protection standard once an RS-232 board has been installed unless the external options cover seal is installed. Important To comply with EN 301 489-5, all cables connected to the external options connector must be less than three metres (10 feet) in length. internal options loom Operation The TMAA01-02 RS-232 board provides a suitable interface to external devices requiring full RS-232 level compatibility. As well as supporting transmit and receive data lines, the board also supports RTS and CTS hardware flow control lines. 3.1.1 Hardware Flow Control Although the serial transmit and receive lines are dedicated connections on the internal options connector, the RTS and CTS lines have to be assigned. For hardware flow control, these lines are set up in the programming application. RTS should be assigned to IOP_GPIO3 and CTS should be assigned to IOP_GPIO1. Refer to the online help of the programming application for more information. TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA01-02 RS-232 Board 35 3.2 Installing the RS-232 Board 3.2.1 Parts Required The following table describes the parts required to install an RS-232 board in a radio. The parts marked with an asterisk (*) are not shown in Figure 3.1 and are used to connect to the radio’s external options connector. Table 3.1 Quantity RS-232 installation parts required Internal Part Number Description Figure 3.1 Reference 1 362-01111-XXa foam seal 1 362-01108-XXa cover seal 2 347-00011-00 4-40x3/16 screws 2 354-01043-00 screw-lock fasteners 4 349-02062-00 M3x8 screws d 1! 1@ h j *1 *1 240-00034-00 D-range plug — 240-06010-29 D-range hood — a. Contact Technical Support for the exact IPN. 3.2.2 Installation Procedure 1. Disassemble the radio in order to gain access to the options cavity. For detailed disassembly instructions, refer to the disassembly procedure in the service manual. Refer to the diagram on the following page and the instructions below. 2. Remove the top cover and lid b from the radio to access the options cavity. 3. Remove the external options connector bung c, if it is fitted. 4. On the inside of the radio lid place the foam seal d over the external options connector cavity e. 5. Plug one end of the internal options connector loom into the internal options connector on the RS-232 board. 6. With the top side of the RS-232 board f facing the radio lid, guide the external options connector g (the D-range connector on the RS-232 board) into the external options connector cavity. Important 7. The external options connector screw-lock fasteners must be tightened correctly before screwing the RS-232 board onto the mounting posts i. Screw the external options connector to the radio lid using the two screw-lock fasteners h. Tighten the fasteners to a torque of 0.9N·m (8lbf·in). 36 TMAA01-02 RS-232 Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 8. Screw the RS-232 board to the mounting posts on the radio lid using four M3x8 self-tapping screws j. Tighten the M3x8 screws to a torque of 1.9N·m (17lbf·in) Important Figure 3.1 For the RS232 board to be installed correctly in the radio’s options cavity, the internal options connector loom 1) must be looped in the way shown in Figure 3.1. 9. Plug the unattached end of internal options connector loom 1) into the internal options connector on the radio main PCB. 10. Refit the radio lid and top cover to the radio and screw the external options cover seal 1! over the external options connector, using the two 4-40x3/16 screws 1@. RS-232 board installation c 1! 1@ h b e i d f j g 1) b c d e f g radio lid external options connector bung foam seal external options connector cavity RS-232 board external options connector TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 h i j 1) 1! 1@ screw-lock fasteners mounting posts M3x8 self-tapping screws internal options loom external options cover seal 4-40x3/16 screws TMAA01-02 RS-232 Board 37 3.3 Interface Specification The following tables summarize the signals used for the RS-232 board on the internal options connector (SK1 on the RS-232 board) and the external options connector (SK2 on the RS-232 board). Note Table 3.2 Internal options connector—pins and signals Pin 1&1* 1%1^ 1#1$ 1!1@ J1) HI FG DE BC top view The TM8000 3DK Hardware Developer’s Kit Application Manual (product code MMAA30-01-00-807) contains a detailed electrical specification for the signals available on the radio’s internal options connector. This manual is part of the 3DK Resource CD, which can be purchased using product code TMAA30-01. Connector Signal Description switched 13V8 supply from the radio 1 13V8_SW 2 AUD_TAP_OUT Programmable tap point out of the receive or transmit audio chain. DC-coupled 3 AGND 4 AUX_MIC_AUD Auxiliary microphone input, with electret microphone biasing provided. Dynamic microphones are not supported. 5 RX_BEEP_IN receive sidetone input, AC-coupled 6 AUD_TAP_IN Programmable tap point into the receive or transmit audio chain. DC-coupled 7 RX_AUD not connected 8 RSSI analogue RSSI output analogue ground programmable function and direction 9-15 IOP_GPIO1 to IOP_GPIO7 16 DGND digital ground 17 IOP_RXD an RS-232 compliant asynchronous serial port - receive data 18 IOP_TXD an RS-232 compliant asynchronous serial port - transmit data Table 3.3 External options connector—pins and signals Pin front view 38 TMAA01-02 RS-232 Board Signal Direction 2 serial transmit data output from the radio 3 serial receive data input to the radio 5 data ground 7 RTS using IOP_GPIO3 8 CTS using IOP_GPIO1 output from the radio — input to the radio TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 3.4 PCB Information 3.4.1 TMAA01-02 Parts List (PCB IPN 220-01740-01) Ref. IPN Description C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 014-07100-02 018-14100-00 018-14100-00 018-14100-00 018-14100-00 018-16100-00 014-07470-10 018-16100-00 018-16100-00 018-16100-00 018-14100-00 018-16100-00 018-16100-00 018-14100-00 018-14100-00 018-14100-00 018-14100-00 018-14100-00 Cap Tant SMD 1u0 16v 20% A Cap 0603 1n 50v X7r ±10% Cap 0603 1n 50v X7r ±10% Cap 0603 1n 50v X7r ±10% Cap 0603 1n 50v X7r ±10% Cap 0603 100n 16v x7r + - 10% Cap Tant SMD 4u7 10V 20% 0603 Cap 0603 100n 16v x7r + - 10% Cap 0603 100n 16v x7r + - 10% Cap 0603 100n 16v x7r + - 10% Cap 0603 1n 50v X7r ±10% Cap 0603 100n 16v x7r + - 10% Cap 0603 100n 16v x7r + - 10% Cap 0603 1n 50v X7r ±10% Cap 0603 1n 50v X7r ±10% Cap 0603 1n 50v X7r ±10% Cap 0603 1n 50v X7r ±10% Cap 0603 1n 50v X7r ±10% LK1 LK3 036-14100-10 036-14100-10 RES 0805 1k 1% 1/8W RES 0805 1k 1% 1/8W R1 R2 R3 R4 R8 R9 R10 R13 038-15100-10 038-15100-10 038-15100-10 038-15100-10 038-13100-10 038-13100-10 038-13100-10 038-13100-10 RES 0603 10k 1% 1/10W RES 0603 10k 1% 1/10W RES 0603 10k 1% 1/10W RES 0603 10k 1% 1/10W RES 0603 100R 1% 1/10W RES 0603 100R 1% 1/10W RES 0603 100R 1% 1/10W RES 0603 100R 1% 1/10W SK1 SK2 240-10000-11 240-06009-20 Conn SMD 18w Skt M/Match Conn DIP D-Sub 9W Female TM8K U1 U2 U3 002-10740-40 002-10078-00 002-10022-22 IC 74AHCT04 SOIC14 Hex Inv IC SMD MC78M05CDT5v Reg0.5a IC SMD ST202E RS232/ESD SO16 TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Ref. IPN Description 220-01740-01 402-00019-0X PCB TMA RS232 Options F/Inst TMAA01-02 RS232 Brd 600-00010-00 Pkg Kit Opt Int parts: 219-00329-00 Loom TMA Int Opt 354-01043-00 Fsnr Scrw Lok 1pr 4-40 362-01108-01 Seal Drng Cvr 9way TMA 362-01111-00 Seal Drng 9way TMA 347-00011-00 Scrw 4-40*3/16 Unc P/P Blk 349-02062-00 Scrw M3*8 T/T P/T ContiR 600-00012-00 Pkg Kit Opt 9w parts: 240-00034-00 Plg 9w Drng UL-CSA Pnl Mtg 240-06010-29 Conn 9w Hood/Cvr Lets TMAA01-02 RS-232 Board 39 3.4.2 RS-232 Board Layout (top side) IPN 220-01740-01 40 TMAA01-02 RS-232 Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 3.4.3 RS-232 Board Layout (bottom side) IPN 220-01740-01 TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA01-02 RS-232 Board 41 3.4.4 42 RS-232 Board Circuit Diagram TMAA01-02 RS-232 Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 4 TMAA01-05 Options-Extender Board The TMAA01-05 options-extender board provides external access to most of the signal lines provided by the radio’s internal options connector. D-range hood parts The options-extender board fits inside the radio in the options cavity and is connected to the main PCB by the internal options connector and loom. D-range plug internal options connector optionsextender board external options connector external options cover seal 4.1 The internal options connector signals are then made available on the high-density 15-way D-range connector mounted on the options-extender board. This connector fits through the external options connector hole provided in the radio chassis. options-extender installation parts Important The radio does not meet the IP54 protection standard once an options-extender board has been installed unless the external options cover seal is installed. Important To comply with EN 301 489-5, all cables connected to the external options connector must be less than three metres (10 feet) in length. internal options loom Changing the Options-Extender Links The options-extender board configuration must be completed before the board is installed in the radio, as the top side of the options-extender board is not accessible once the board is screwed to the radio lid. Important This equipment contains devices which are susceptible to damage from static discharges. Refer to “ESD Precautions” on page 11 for more information. The options-extender board has various link options which allow the user to re-configure the outputs available on the external options connector. The outputs that can be made available by changing linking resistors are: ■ the 5V supply line, and ■ the RX_BEEP_IN line. In both cases, these lines replace other lines that are available when the linking resistors are in the factory-set configuration. Note that there is no external connection available for the RX_AUD line. TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA01-05 Options-Extender Board 43 Figure 4.1 Options-extender board linking resistor locations power supply line RX_BEEP_IN line 4.1.1 Power Supply Line The power supply output available on pin 2 of the external options connector is factory-set to 13.8V. The output on this pin can be changed to 5V if R11 (a 0Ω surface mount resistor) is moved to position R10. Figure 4.1 at the top of the page shows the component locations. Important 4.1.2 The maximum current for the 5V supply line is 400mA. RX_BEEP_IN Line If the RX_BEEP_IN line is required on the external options connector, it must replace one of the following lines: ■ IOP_RSSI ■ AUD_TAP_IN ■ AUX_MIC_AUD ■ AUD_TAP_OUT. The following table explains the resistor link changes required and Figure 4.1 at the top of the page shows the component locations. Table 4.1 RX_BEEP_IN resistor changes RX_BEEP_IN Line Replaces 44 Remove Resistor Add Resistor IOP_RSSI R2 R3 AUD_TAP_IN R4 R5 AUX_MIC_AUD R6 R7 AUD_TAP_OUT R8 R9 TMAA01-05 Options-Extender Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 4.2 Installing the Options-Extender Board 4.2.1 Parts Required The following table describes the parts required to install an options-extender board in a radio. The parts marked with an asterisk (*) are not shown in Figure 4.2 and are used to connect to the radio’s external options connector. Table 4.2 Quantity Options-extender installation parts required Internal Part Number Description 1 362-01111-XXa foam seal 1 a cover seal Figure 4.2 Reference 2 347-00011-00 4-40x3/16 screws 2 354-01043-00 screw-lock fasteners 4 349-02062-00 M3x8 screws d 1! 1@ h j *1 *1 240-00010-80 D-range plug — 240-06010-29 D-range hood — 362-01108-XX a. Contact Technical Support for the exact IPN. 4.2.2 Installation Procedure 1. Disassemble the radio in order to gain access to the options cavity. For detailed disassembly instructions, refer to the disassembly procedure in the service manual. Refer to the diagram on the following page and the instructions below. 2. Remove the top cover and lid b from the radio to access the options cavity. 3. Remove the external options connector bung c, if it is fitted. 4. On the inside of the radio lid place the foam seal d over the external options connector cavity e. 5. With the top side of the options-extender board f facing the radio lid, guide the external options connector g (the D-range connector on the options-extender board) into the external options connector cavity. 6. Screw the external options connector to the radio lid using the two screw-lock fasteners h. Tighten the fasteners to a torque of 0.9N·m (8lbf·in). Important TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 The external options connector screw-lock fasteners must be tightened correctly before screwing the optionsextender board onto the mounting posts i. TMAA01-05 Options-Extender Board 45 7. Screw the options-extender board to the mounting posts on the radio lid using four M3x8 self-tapping screws j. Tighten the M3x8 screws to a torque of 1.9N·m (17lbf·in) Important Figure 4.2 For the options-extender board to be installed correctly in the radio’s options cavity, the internal options connector loom 1) must be looped in the way shown in Figure 4.2. 8. Plug the unattached end of internal options connector loom 1) into the internal options connector on the radio main PCB. 9. Refit the radio lid and top cover to the radio and screw the external options cover seal 1! over the external options connector, using the two 4-40x3/16 screws 1@. Options-extender board installation c 1! 1@ h b e i d f j g 1) b c d e f g 46 radio lid external options connector bung foam seal external options connector cavity options-extender board external options connector TMAA01-05 Options-Extender Board h i j 1) 1! 1@ screw-lock fasteners mounting posts M3x8 self-tapping screws internal options loom external options cover seal 4-40x3/16 screws TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 4.3 Interface Specification The following tables summarize the signals used for the options-extender board on the internal options connector (SK1 on the options-extender board) and the external options connector (SK2 on the options-extender board). Note Table 4.3 Internal options connector—pins and signals Pin 1&1* 1%1^ 1#1$ 1!1@ J1) HI FG DE BC top view The TM8000 3DK Hardware Developer’s Kit Application Manual (product code MMAA30-01-00-807) contains a detailed electrical specification for the signals available on the radio’s internal options connector. This manual is part of the 3DK Resource CD, which can be purchased using product code TMAA30-01. Connector Signal Description switched 13V8 supply from the radio 1 13V8_SW 2 AUD_TAP_OUT Programmable tap point out of the receive or transmit audio chain. DC-coupled 3 AGND 4 AUX_MIC_AUD Auxiliary microphone input, with electret microphone biasing provided. Dynamic microphones are not supported. 5 RX_BEEP_IN receive sidetone input, AC-coupled 6 AUD_TAP_IN Programmable tap point into the receive or transmit audio chain. DC-coupled 7 RX_AUD not connected 8 RSSI analogue RSSI output 9-15 IOP_GPIO1 to IOP_GPIO7 analogue ground programmable function and direction 16 DGND digital ground 17 IOP_RXD an RS-232 compliant asynchronous serial port - receive data 18 IOP_TXD an RS-232 compliant asynchronous serial port - transmit data TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA01-05 Options-Extender Board 47 Table 4.4 External options connector—pins and signals Pin Signal Description 2 13V8_SWa 6 AUD_TAP_OUTb Programmable tap point out of the Rx or Tx audio chain. DC-coupled 7 AGND 13V8 supply analogue ground b 11 AUX_MIC_AUD Auxiliary microphone input, with electret microphone biasing provided. Dynamic microphones are not supported. 1 AUD_TAP_INb Programmable tap point into the Rx or Tx audio chain. DC-coupled. 3 RSSIb analogue RSSI output front view c programmable function and direction c programmable function and direction c programmable function and direction 10 c IOP_GPIO4 programmable function and direction 9 IOP_GPIO5c programmable function and direction 5 IOP_GPIO6c programmable function and direction 4 IOP_GPIO7c programmable function and direction 8 IOP_RXD an RS-232 compliant asynchronous serial port receive data 12 IOP_TXD an RS-232 compliant asynchronous serial port transmit data 15 14 13 IOP_GPIO1 IOP_GPIO2 IOP_GPIO3 a. This can be configured to be 5V. Refer to “Power Supply Line” on page 44. b. This can be re-configured to be RX_BEEP_IN. Refer to “RX_BEEP_IN Line” on page 44. c. 3V3 CMOS output via 1kΩ series resistance. 5V tolerant input. 48 TMAA01-05 Options-Extender Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 4.4 PCB Information 4.4.1 TMAA01-05 Parts List (PCB IPN 220-65203-00) Ref. IPN Description Ref. IPN Description C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C30 C31 C32 C33 C34 C35 C36 018-16100-00 018-16100-00 018-16100-00 018-16100-00 018-16100-00 018-16100-00 018-15100-00 014-08100-30 015-26100-08 016-08470-01 014-08100-30 018-16100-00 016-08470-01 018-15100-00 018-15100-00 018-15100-00 015-07220-35 015-06470-01 018-13470-00 018-13470-00 018-13470-00 018-13470-00 018-13470-00 018-13470-00 018-13470-00 018-13470-00 018-13470-00 018-15100-00 015-07220-35 018-14100-00 018-14100-00 018-14100-00 018-14100-00 018-14100-00 018-14100-00 018-14100-00 Cap 0603 100n 16v x7r + - 10% Cap 0603 100n 16v x7r + - 10% Cap 0603 100n 16v x7r + - 10% Cap 0603 100n 16v x7r + - 10% Cap 0603 100n 16v x7r + - 10% Cap 0603 100n 16v x7r + - 10% Cap 0603 10n 50v X7r ±10% Cap Tant SMD 100u 10v Loesr D Cap Cer 0805 100n 10% X7r 50v Cap Elec SMD 47uf 6*4 16v Cap Tant SMD 100u 10v Loesr D Cap 0603 100n 16v x7r + - 10% Cap Elec SMD 47uf 6*4 16v Cap 0603 10n 50v X7r ±10% Cap 0603 10n 50v X7r ±10% Cap 0603 10n 50v X7r ±10% Cap Cer 1210 2u2 X5R 35v Cap Cer 1206 470n X7r 20% 50v Cap 0603 470p 50v X7r±10% Cap 0603 470p 50v X7r±10% Cap 0603 470p 50v X7r±10% Cap 0603 470p 50v X7r±10% Cap 0603 470p 50v X7r±10% Cap 0603 470p 50v X7r±10% Cap 0603 470p 50v X7r±10% Cap 0603 470p 50v X7r±10% Cap 0603 470p 50v X7r±10% Cap 0603 10n 50v X7r ±10% Cap Cer 1210 2u2 X5R 35v Cap 0603 1n 50v X7r ±10% Cap 0603 1n 50v X7r ±10% Cap 0603 1n 50v X7r ±10% Cap 0603 1n 50v X7r ±10% Cap 0603 1n 50v X7r ±10% Cap 0603 1n 50v X7r ±10% Cap 0603 1n 50v X7r ±10% L12 L13 L14 L15 L16 L17 L18 057-10010-20 057-10010-20 057-10010-20 057-10600-05 057-10010-20 057-10010-20 057-10010-20 Ind 0603 Blm11-B102s 0.1a Ind 0603 Blm11-B102s 0.1a Ind 0603 Blm11-B102s 0.1a Ind 0603 Blm11p600s .5a F/Bead Ind 0603 Blm11-B102s 0.1a Ind 0603 Blm11-B102s 0.1a Ind 0603 Blm11-B102s 0.1a R2 R4 R6 R8 R11 R12 R13 R14 R15 R16 R17 R18 R19 036-10000-00 036-10000-00 036-10000-00 036-10000-00 036-10000-00 038-13100-10 038-13100-10 038-13100-10 038-13100-10 038-13100-10 038-13100-10 038-13100-10 038-13100-10 RES 0805 0R 1/8W RES 0805 0R 1/8W RES 0805 0R 1/8W RES 0805 0R 1/8W RES 0805 0R 1/8W RES 0603 100R 1% 1/10W RES 0603 100R 1% 1/10W RES 0603 100R 1% 1/10W RES 0603 100R 1% 1/10W RES 0603 100R 1% 1/10W RES 0603 100R 1% 1/10W RES 0603 100R 1% 1/10W RES 0603 100R 1% 1/10W SK1 SK2 240-10000-11 240-00011-67 Conn SMD 18w Skt M/Match Skt 15w Drng Ra Slim Dsub 7912 220-65203-00 402-00008-0X PCB TM8000 Options Extender MANL f/instr TMAA01-05 D1 D2 D3 D4 D5 D6 D7 D8 001-10014-03 001-10099-01 001-10099-01 001-10099-01 001-10099-01 001-10099-01 001-10099-01 001-10099-01 Diode SMD MBRS140T3 Sch Diode BAV99w Dual Ss Diode BAV99w Dual Ss Diode BAV99w Dual Ss Diode BAV99w Dual Ss Diode BAV99w Dual Ss Diode BAV99w Dual Ss Diode BAV99w Dual Ss IC1 IC2 002-10020-20 002-10267-40 IC SMD ADM202 Rs-232 Con S0-16 IC LM2674 S08 Swtch Volt Regul L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 057-10100-65 057-10010-20 057-10010-20 057-10010-20 057-10010-20 057-10010-20 057-10010-20 057-10010-20 057-10010-45 057-10010-45 057-10600-05 Ind SMD Pwr Cdrh6D38 100UH .65 Ind 0603 Blm11-B102s 0.1a Ind 0603 Blm11-B102s 0.1a Ind 0603 Blm11-B102s 0.1a Ind 0603 Blm11-B102s 0.1a Ind 0603 Blm11-B102s 0.1a Ind 0603 Blm11-B102s 0.1a Ind 0603 Blm11-B102s 0.1a Ind SMD Pwr CDRH2D18 10UH .43A Ind SMD Pwr CDRH2D18 10UH .43A Ind 0603 Blm11p600s .5a F/Bead TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 600-00009-00 Pkg Kit Opt 15w parts: 240-00032-00 Plg 15w Drng Hi-D UL-CSA P/Mtg 240-06010-29 Conn 9w Hood/Cvr Lets 600-00010-00 Pkg Kit Opt Int parts: 219-00329-00 Loom TMA Int Opt 354-01043-00 Fsnr Scrw Lok 1pr 4-40 362-01108-01 Seal Drng Cvr 9way TMA 362-01111-00 Seal Drng 9way TMA 347-00011-00 Scrw 4-40*3/16 Unc P/P Blk 349-02062-00 Scrw M3*8 T/T P/T ContiR TMAA01-05 Options-Extender Board 49 4.4.2 TMAA01-05 Grid Reference List (PCB IPN 220-65203-00) Ref. PCB Circuit Ref. PCB Circuit C1 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C2 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C3 C30 C31 C32 C33 C34 C35 C36 C4 C5 C6 C7 C8 C9 D5 F3 E3 E2 F2 D2 D2 D2 E1 B1 B1 D4 B1 B1 C1 C1 C1 C1 C1 D1 D1 F1 D4 C4 C4 C4 C4 C4 C4 C4 D4 D4 E4 F3 E3 F3 1G4 1G5 1G8 1G8 1G5 1E2 1D2 1D2 1G9 1G2 1F8 1F2 1C2 1A2 1B3 1D2 1B3 1C3 1B2 1F8 1E2 1G4 1G4 1D1 1C1 1C1 1B1 1B1 1B1 1A1 1G2 1G4 1G7 1G7 1G8 1G6 L17 L18 L2 L3 L4 L5 L6 L7 L8 L9 D1 D1 B2 B2 C2 C2 C2 C2 C2 E2 1F7 1E2 1C2 1A2 1B3 1D2 1B3 1C3 1B2 1G9 R1 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R2 R20 R21 R3 R4 R5 R6 R7 R8 R9 B4 D1 D1 C4 C4 C4 C4 C4 C4 C4 C3 B3 B2 D2 C3 B3 C3 B3 C3 B3 C3 1A2 1F9 1G9 1D2 1C2 1C2 1B2 1B2 1B2 1A2 1E2 1E2 1F2 1F2 1E2 1E2 1E2 1E2 1E2 1D2 1D2 SK1 B3 D1 D2 D3 D4 D5 D6 D7 D8 G3 B2 C2 C2 B2 C2 C2 C2 1G7 1A2 1D2 1C3 1C2 1C3 1B3 1B3 1B2 SK2 D1 IC1 IC2 D4 F3 1F3 1G6 1D2 1G2 1E2 1F2 1D1 1C1 1B1 1A1 1D9 1C9 1A9 1B9 1E9 1F9 L1 L10 L11 L12 L13 L14 L15 L16 F4 F2 E2 D2 D2 D2 F1 B1 1G7 1G5 1G9 1E2 1D2 1E2 1G5 1F7 50 TMAA01-05 Options-Extender Board Ref. PCB Circuit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Options-Extender Board Layout (top side) 4.4.4 Options-Extender Board Layout (bottom side) IPN 220-65203-00 IPN 220-65203-00 4.4.3 TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA01-05 Options-Extender Board 51 4.4.5 52 Options-Extender Board Circuit Diagram TMAA01-05 Options-Extender Board TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 5 TMAA02-02 DTMF Microphone PTT key microphone button not shown (to rear of microphone) To make a call, enter the required number using the DTMF keypad and the DTMF microphone generates audible DTMF tones as the microphone keys are pressed. Press the PTT key and speak clearly into the microphone then release the PTT key when you have finished speaking. The microphone button operates a hookswitch, which is closed when the microphone is connected to the microphone clip and open when the microphone is removed from the microphone clip. The function of the hookswitch is determined by the radio programming. grommet 5.1 The TMAA02-02 DTMF microphone plugs into the microphone socket on the radio control head, and enables users to make calls to a PABX or PSTN. Installation Installing the Microphone Important The DTMF microphone grommet must be installed whenever the microphone is plugged into the microphone socket. When installed, the grommet has two functions: ■ to prevent damage to the microphone socket when there is movement of the microphone cord, and ■ to ensure that the control head is sealed against water, dust and other environmental hazards. 1. Plug the DTMF microphone cord into the microphone socket on the radio control head. 2. Slide the microphone grommet along the microphone cord and push two adjacent corners of the grommet into the microphone socket cavity. 3. Squeeze the grommet and push the remaining corners into position. 4. Check that the grommet is seated correctly in the cavity. Figure 5.1 Correct DTMF microphone grommet seating microphone grommet control head TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA02-02 DTMF Microphone 53 Installing the Microphone Clip Install the microphone clip in the most convenient location for the radio user. It must be within easy reach of the user, but in such a position that the microphone PTT key cannot be inadvertently activated or jammed on. Connect the microphone clip to the negative supply if hookswitch operation is required. 5.2 Adjustment Remove the DTMF microphone back cover and set the DTMF tone level to approximately 60% deviation (±3kHz for wide bandwidth radios and ±1.5kHz for narrow bandwidth radios). 5.3 Radio Programming The following table shows the settings required for CH_GPIO1 in the Programmable I/O form of the programming application. This setting means that when a key is pressed on the microphone, the DTMF tones are fed into the radio’s speaker at a reduced volume, giving the radio user confidence that the tones are being transmitted. Refer to the online help of the programming application for more information. Table 5.1 Pin DTMF microphone settings in the Programmable I/O form, Digital tab Direction CH_GPIO1 Input 5.4 Label None Action Active Send Mic Audio High To Spkr Debounce None Signal State None Mirrored To None Interface Specification The following table and diagram summarizes the signals used for the DTMF microphone on the radio’s microphone connector and shows the interface between the DTMF microphone and the radio. Table 5.2 DTMF microphone connector—pins and signals Pin 54 TMAA02-02 DTMF Microphone Signal Colour Description 1 — — not connected 2 13V8_SW red power supply (switched) 3 — yellow not connected 4 MIC_PTT black PTT and hookswitch 5 MIC_AUD white audio from the microphone 6 AGND blue analogue ground 7 — — not connected 8 MIC_GPIO1 green mute out TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Figure 5.2 5.5 DTMF microphone to radio interface . Circuit Description The microphone has a standard 12-key telephone keypad. When one of the keypad keys is pressed, a DTMF tone specific to that key is generated on the MIC_AUD line (pin 5). For the duration of the tone, the tone generator activates the PTT, so that the user is not required to press the PTT key to transmit each tone. TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA02-02 DTMF Microphone 55 56 TMAA02-02 DTMF Microphone TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 6 TMAA02-06 Support Kit for Concealed & Dynamic Microphones The support kit for concealed and dynamic microphones can be used in two main applications: concealed & dynamic microphone support board ■ to monitor activity around the radio if the radio is placed in emergency mode, and ■ to support the use of a dynamic microphone, such as that used in the TMAA10-02 handset. P2 P3 The concealed and dynamic microphone support board plugs onto the radio’s control head PCB and contains circuitry for a preamplifier and a microphone switch circuit. The concealed electret microphone is installed inside the speaker grille of the control head. concealed microphone (capsule, rubber seal & wires) 6.1 Installation Important This equipment contains devices which are susceptible to damage from static discharges. Refer to “ESD Precautions” on page 11 for more information. Disassembling the Radio Control Head To install the concealed-microphone capsule and concealed and dynamic microphone support board, the control head must be removed from the radio and disassembled. For detailed disassembly instructions, refer to the disassembly procedure in the service manual. Installing the Microphone Capsule and Dynamic Microphone Board 1. Disassemble the control head in order to gain access to the speaker grille. This will mean removing the control head PCB, the space frame, and the speaker. 2. Drill a 1mm diameter hole in the concealed-microphone cavity b in the position indicated by the small ‘dimple’ c. b TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 c TMAA02-06 Support Kit for Concealed & Dynamic Microphones 57 Important To maintain the IP54 protection class, great care must be taken when installing the microphone capsule and seal d into the concealed-microphone cavity. 3. Push the microphone capsule and seal into the concealed-microphone cavity, with the capsule wires e towards the speaker grille f . 4. Reassemble the control head. This includes reinstalling the speaker g, the space frame h and the control head PCB i. e f d Plug the speaker lead into the speaker connector j. 5. On the control head PCB, solder the positive concealed-microphone wire to the MIC+ pad 1) and the negative wire to AGND 1!. Note The positive wire on the microphone capsule is identified by a red stripe. 1# g h i j 1) 1@ 1$ 1! 6. On the control head PCB, remove R11 1@ and solder P2 1# and P3 1$ in the positions shown. 7. Plug S2 1% and S3 1^ on the concealed and dynamic microphone support board onto P2 and P3 on the control head PCB. 8. 1% Re-install the control head on the radio body. 1^ 6.2 Radio Programming When the support kit for concealed and dynamic microphones is installed in a radio, two fields in the UI Preferences form of the programming application may need to be selected. ■ Enable Options Board Preamp: select this field if a dynamic microphone is installed. An example of an accessory that uses a dynamic microphone is the TMAA10-02 handset. ■ Emergency Mic: select Concealed if a concealed microphone is installed. Refer to the online help of the programming application for more information. 58 TMAA02-06 Support Kit for Concealed & Dynamic Microphones TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 6.3 Interface Specification The following table and diagram summarizes the signals used for the concealed and dynamic microphone support kit and shows the interface between the support kit and the radio control head. Table 6.1 Concealed and dynamic microphone support board—pins and signals Pin Signal Colour 1 CH_LE 2 D2-D3 data from the control head shift register 3 OE enables the output of the shift register of the audio switch 4 CH_SPI_CLK SPI clock signal to clock microphone select data into concealed and dynamic microphone board 5 +13V8_SW power for analogue parts 6 +3V3 power for digital parts 7 RST initialise the concealed and dynamic microphone board shift register 8 DGND digital ground 1 MIC_AUD_IN-P1 microphone audio from microphone interface GEC FDB 2 MIC_AUD_OUT processed microphone signal output to radio 3 — not connected S3 top view 4 MIC_AUD_OUT processed microphone signal output to radio 5 MIC+ audio from the concealed microphone 6 AGND analogue ground IGEC HFDB SPI latch signal to latch microphone select data into the concealed and dynamic microphone board S2 top view Figure 6.1 Concealed and dynamic microphone support kit to radio interface TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA02-06 Support Kit for Concealed & Dynamic Microphones 59 6.4 PCB Information 6.4.1 TMAA02-06 Parts List (PCB IPN 220-01712-01) Ref. IPN Description C1 C2 C3 C4 C5 C6 C7 C8 C10 015-26330-08 015-26330-08 018-15100-00 015-26330-08 018-16100-00 018-16100-00 018-16100-00 018-16100-00 018-16100-00 Cap Cer 0805 330n 5% 10v X7r Cap Cer 0805 330n 5% 10v X7r Cap 0603 10n 50v X7r +-10% Cap Cer 0805 330n 5% 10v X7r Cap 0603 100n 16vx7r+-10% Cap 0603 100n 16vx7r+-10% Cap 0603 100n 16vx7r+-10% Cap 0603 100n 16vx7r+-10% Cap 0603 100n 16vx7r+-10% IC1 IC2 002-13740-53 IC 74LV4053 Mux/Demux Tssop16 002-13745-95 IC 74LV595 8BIT SHIFTREG TSSOP Q1 Q2 Q3 Q4 000-10084-71 000-10085-71 000-10084-62 001-10099-01 Xstr BC847BW NPN SOT323 Xstr SMD BC857BW PNP SOT323 Xstr BC846S Dual SOT363 NPN Diode BAV99w Dual Ss R1 R2 R3 R4 R5 R6 R13 R14 R15 R16 R17 R18 R20 038-14220-00 038-14680-00 038-14470-00 038-15470-10 038-14100-10 038-15330-10 038-15100-10 038-14100-10 038-14100-10 038-15470-10 038-15150-10 038-15470-10 036-10000-00 Res 0603 2k2 1/16w +-5% Res 0603 6k8 1/16w +-5% Res 0603 4k7 1/16w +-5% Res 0603 47k 1/16w+-1% Res 0603 1k0 1/16w +-1% Res 0603 33k 1% Res 0603 10k 1/16w +-1% Res 0603 1k0 1/16w +-1% Res 0603 1k0 1/16w +-1% Res 0603 47k 1/16w+-1% Res 0603 15K 1% WDS Res 0603 47k 1/16w+-1% Res M/F SMD 0805 0e 0.125w S2 S3 240-10002-00 Skt SMD 8w 2x4 Lo-Prof 2mm 240-10001-00 Skt SMD 6w 2x3 Lo-Prof 2mm Ref. IPN Description 220-01712-01 Pcb Dynamic/Covert Mic P2 P3 240-10004-00 Hdr SMD 8w 2x4 Lo-Prof 2mm 240-10003-00 Hdr SMD 6w 2x3 Lo-Prof 2mm 252-00010-41 Mic Capsule Electret 2.7*6mm 369-01031-00 Rbbr Mic Upper A3M2751 T3K 60 TMAA02-06 Support Kit for Concealed & Dynamic Microphones TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 6.4.2 Concealed and Dynamic Microphone Support Board (top side) IPN 220-01712-01 TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA02-06 Support Kit for Concealed & Dynamic Microphones 61 6.4.3 Concealed and Dynamic Microphone Support Board (bottom side) IPN 220-01712-01 62 TMAA02-06 Support Kit for Concealed & Dynamic Microphones TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 6.4.4 Concealed and Dynamic Microphone Board Circuit Diagram TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA02-06 Support Kit for Concealed & Dynamic Microphones 63 64 TMAA02-06 Support Kit for Concealed & Dynamic Microphones TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 7 TMAA02-07 Concealed Microphone The concealed microphone can be used to monitor activity around the radio if the radio is placed in emergency mode, and is installed beside the speaker grille of the graphical-display control head. concealed microphone (capsule, rubber seal & wires) 7.1 Installation Important Removing the Radio Control Head This equipment contains devices which are susceptible to damage from static discharges. Refer to “ESD Precautions” on page 11 for more information. To install the concealed-microphone capsule, the control head must be removed from the radio. Important 1. During this procedure, take care that the control-head seal is not damaged. Damage to this seal reduces environmental protection. On the underside of the radio, insert a 5mm (3/16 inch) flatbladed screwdriver between the control head and the control-head seal, in either position 1 or 2 . lever point control-head seal indication of lever point 1 Insertion points 1 and 2 are lever points and are indicated on the radio chassis by a dot-dash-dot pattern (• Installing the Microphone Capsule 2 – •). 2. Use the screwdriver to lift the control head off the chassis clip, then repeat in the other position. 3. Unplug the control head loom from the radio body. 1. Unscrew the two screws holding the adaptor flange to the control head. The adaptor flange can now be separated from the control head. 2. Drill a 1mm diameter hole in the concealedmicrophone cavity b, in the position indicated by the small ‘dimple’ c. b c TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA02-07 Concealed Microphone 65 Important 3. Push the microphone capsule and seal into the concealedmicrophone cavity. 4. On the control head PCB, solder the negative wire to the COV MIC- pad e and the positive concealed-microphone wire to the COV MIC+ pad f . Note 7.2 To maintain the IP54 protection class, great care must be taken when installing the microphone capsule and seal d into the concealed-microphone cavity. d e f The positive wire on the microphone capsule is identified by a red stripe. 5. Re-install adaptor flange onto the control head. 6. Plug the control head loom onto the control head connector 1 . 7. Insert the bottom edge of the control head onto the two clips in the front of the radio chassis 2 , then snap into place. 2 1 2 Radio Programming When the concealed microphone is installed in a radio for use in emergency situations, a field in the UI Preferences form, Audio tab of the programming application may need to be selected. ■ Emergency Mic: select Concealed. Refer to the online help of the programming application for more information. 66 TMAA02-07 Concealed Microphone TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 8 TMAA02-08 Keypad Microphone PTT key alphanumeric keys left selection key right selection key scroll keys grommet The TMAA02-08 keypad microphone plugs into the microphone socket on the graphical-display radio control head, and enables users to make calls to other radios, groups, or to a PABX or PSTN. The types of call that you can make depends on the way your radio has been programmed. As well as the PTT key, there are twelve alphanumeric keys, two scroll keys, and a left and right selection key on the keypad microphone. The selection keys and scroll keys duplicate the keys on the control head and the 12 alphanumeric keys on the keypad microphone are used to dial call strings and enter text. The microphone button operates a hookswitch, which is closed when the microphone is connected to the microphone clip, and open when the microphone is removed from the microphone clip. The function of the hookswitch is determined by the way the radio is programmed. 8.1 Operation Dialling Characters If an incorrect character has been dialled, use the left selection key on either the microphone keypad or control head to clear it and move back one character. Dialling Text Messages When the keypad microphone is used to enter a text message, the microphone keys have special functions. Use the key to toggle between upper and lower case characters and use the left selection key to delete a character from the display. The alphanumeric keys to are used to enter letters, numbers and punctuation. Repeated presses of these keys will give you the characters shown in the table below. Key TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Characters Key . , ? ! A B C D E G 1 Characters P Q R S 2 T U V 8 F 3 W X Y Z H I 4 space 0 J K L 5 M N O 6 7 9 * TMAA02-08 Keypad Microphone 67 8.2 Installation Installing the Microphone Important 1. The keypad microphone grommet must be installed whenever the microphone is plugged into the microphone socket. When installed, the grommet has two functions: ■ to prevent damage to the microphone socket when there is movement of the microphone cord, and ■ to ensure that the control head is sealed against water, dust and other environmental hazards. Make sure the radio is turned off, then plug the keypad microphone cord into the microphone socket on the radio control head. Important The radio will only recognize the presence of the keypad microphone when the radio is powered on, so that if the microphone is plugged in after the radio has been powered on, it will not recognize the keypad microphone. Also, if the keypad microphone is plugged in on power up but is later unplugged, then plugged back in, the radio will not recognize it again until the next power cycle. 2. Slide the microphone grommet along the microphone cord and push two adjacent corners of the grommet into the microphone socket cavity. 3. Squeeze the grommet and push the remaining corners into position. 4. Check that the grommet is seated correctly in the cavity. Figure 8.1 Correct keypad microphone grommet seating microphone grommet control head Installing the Microphone Clip 68 Install the microphone clip in the most convenient location for the radio user. It must be within easy reach of the user, but in such a position that the microphone PTT key cannot be inadvertently activated or jammed on. TMAA02-08 Keypad Microphone TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 8.3 Radio Programming The radio does not need to be programmed to recognize the presence of a keypad microphone, as this is automatically done when the radio is powered on. However, there are a few related fields that should be configured, as required, to enable the keypad microphone to be used effectively. Note Conventional Forms You must power-cycle the radio after replacing the keypad microphone with a programming lead, in order to read or program the radio. In conventional mode, there are check boxes labelled “Selcall Call Dialling”, “DTMF Call Dialling” and “Phone Patch Call Dialling”. There is also an option “Conventional Dialling Type” field, where you can program the radio to dial labels or channels from the default display. Refer to the online help of the programming application for more information about these programming options. MPT Trunked Forms In MPT trunked mode, there may be check boxes labelled “DTMF Dialling”, “PABX Calls” and “PSTN Calls”. These check boxes need to be selected before you can make these types of calls. Refer to the online help of the programming application for more information about these programming options. 8.4 Interface Specification The following table and diagram summarizes the signals used for the keypad microphone on the radio’s microphone connector and shows the interface between the keypad microphone and the radio. Table 8.1 Keypad microphone connector—pins and signals Pin TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Signal Colour Description 1 RX audio — not connected 2 13.8V black power supply 3 TXD green transmit serial data 4 PTT white PTT and hookswitch 5 MIC blue audio from the microphone 6 GND red ground 7 RXD yellow receive serial data 8 IO — not connected TMAA02-08 Keypad Microphone 69 70 TMAA02-08 Keypad Microphone TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 9 TMAA03-02 Security Bracket The TMAA03-02 security bracket can be used in place of the standard U-bracket in locations where you want to stop opportunistic removal of the radio by a third party, or where you want to have a quick release setup that allows you to swap over radios (e.g. leasing situation). The security bracket also provides electrical isolation to the radio. The parts of the TMAA03-02 security bracket are illustrated in Figure 9.1. Figure 9.1 Parts of the TMAA03-02 security bracket Mounting rails (see E and F) B C Description F D E Quantity B security bracket cradle base 1 C slide locks D slide lock key 2 self-tapping screws (10Gx20 hex/ poz) - for fixing security bracket in place (not pictured) 4 anti-vibration washers for selftapping screws (not pictured) 4 E 1 left 1 right F short mounting rails for TM8100 2 screws (M4x25 T/T P/T ContiR) for attaching short mounting rails to TM8100 radio (not pictured) 4 tall mounting rails for TM8200 2 screws (M4x30 T/T P/T ContiR) for attaching tall mounting rails to TM8200 (not pictured) 4 Note: B and C are pre-assembled TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA03-02 Security Bracket 71 9.1 Installing the Security Bracket and Radio 9.2 Installation Planning Before installing the security bracket, make sure that the site you have chosen for the installation meets the following criteria: 1. The site has enough height for the radio to be easily installed and removed. The measurements given at the bottom of Figure 9.1 are the heights of the radios and base only. Allow extra space for manipulation. Note 2. You will need more space if you are installing a TM8200 radio. The site has enough depth for the radio. Check that the front and rear overhang of the radios will fit where you are mounting the security bracket. 3. Installation Procedure The site allows for good air circulation, particularly at the rear of the radio. Important Note The security bracket must be securely installed. Otherwise there is a risk that the whole assembly of the radio and security bracket may become loose over time, or as a result of serious impact. Because some model control heads are taller than others, each security bracket kit comes with two different heights of mounting rail and mounting screws, depending on the radio type you are installing. Once you have identified a suitable site for the security bracket and radio, installation is as follows: 72 1. Use the four self-tapping screws and washers to fix the security bracket base in place. The base actually has five screw holes available, but the centre screw hole does not need to be used. The layout and dimensions of the five screw holes is identical to that of the T2000 cradle. 2. Depending on whether you are installing a TM8100 or TM8200 radio, select the correct height mounting rails and screws, and attach a rail to each side of the bottom of the radio body (two screws per rail, minimum torque 20in.lbf [2.26N.m]). 3. To insert the radio, with the mounting rails attached, into the security bracket base, check that the left and right slide locks are open. TMAA03-02 Security Bracket TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 4. If the slide locks are closed, open them by inserting the slide lock key into the keyhole. Rotate the key 90° (it will slip into a detent), and pull. Two slide lock keys are supplied so that you can either use them both at once, or so that you can keep one as a spare. 5. Place the radio over the security bracket base so that the feet of the mounting rails fit securely into the base. 6. Close the slide locks by pressing them into the base. You should hear an audible click as the internal spring lock mechanism engages. Warning!! 9.3 For continued safe operation, replace and do not re-use Security Bracket once it has been involved in a crash greater than 50km/h. Removing a Radio from the Security Bracket Remove the radio from the security bracket as follows: 9.4 1. Open the slide locks by inserting the slide lock key into the keyhole. Rotate the key 90° (it will slip into a detent), and pull. The pull will be need to be quite firm to open each slide lock. 2. Remove the radio and its mounting rails by lifting it up and out of the security bracket base. 3. If required, remove the mounting rails from the radio body base by unscrewing them. Replacing the Radio in the Security Bracket To replace the radio in a security bracket, first follow the steps in “Removing a Radio from the Security Bracket” on page 73, and then follow from step 2 in “Installing the Security Bracket and Radio” on page 72. 9.5 Disassembling the Security Bracket Disassemble the security bracket as follows: 1. Remove the radio from the security bracket by following the steps in “Removing a Radio from the Security Bracket” on page 73. 2. Unscrew the four self-tapping screws holding the security bracket base in place. TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA03-02 Security Bracket 73 9.6 Re-Ordering Extra Parts The following parts can be re-ordered separately in case of loss, or in situations where, for example, one security bracket is installed where several different radios may be installed at different times. Part Part Number Quantity Security Crdl Key TM8 (slide lock key) 319-60004-XXa 2 Security Crdl Mtg Short TM8 (short mounting rails for TM8100) 319-60002-XXa 2 Scrw M4*25 T/T P/T ContiR (for attaching short mounting rails to TM8100 radio) 349-02063-XXa 4 Security Crdl Mtg Tall TM8 (tall mounting rails for TM8200) 319-60003-XXa 2 Scrw M4*30 T/T P/T ContiR (for attaching tall mounting rails to TM8200 radio) 349-02068-XXa 4 a. Contact Technical Support for the exact IPN. 74 TMAA03-02 Security Bracket TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 10 Installing a Remote Kit A TMAA03-16 remote kit can be used to install the control head of a graphicaldisplay radio remotely from the radio body. The diagram below shows the parts used for this installation. control-head interface remote cable torso interface remote U-bracket 10.1 Note Although the torso interface is similar in appearance to the dualRJ45 on the telemetry radio, the control head on the telemetry radio cannot be used for remote installation. Note The interfaces in the TMAA03-16 single-head remote kit appear similar to the TMAA03-03, TMAC34-0T or TMAC34-1T. However, the interfaces in the TMAA03-16 are not compatible with TMAA03-03, TMAC34-0T or TMAC34-1T control-head interfaces. Installation Warning!! Mount the remote U-bracket with the remote control-head assembly and the U-bracket with the radio body securely. These units must not break loose in the event of a collision. Unsecured radio units are dangerous to the vehicle occupants. Caution Observe the installation warnings and safety regulations in the installation procedures of the radio. Important This equipment contains devices which are susceptible to damage from static discharges. Refer to “ESD Precautions” on page 11 for more information. Note Torx T10 and T20 screwdrivers are required for most of the screws in this installation. The circled numbers in the following sections refer to the items in Figure 10.1 on page 76. TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Installing a Remote Kit 75 10.1.1 Overview Installing the control head remotely is done in six steps: 10.1.2 1. Remove the control head from the radio body, if necessary. 2. Install the torso interface b onto the radio body. 3. Mount the remote U-bracket d in the required position. 4. Install the control-head interface c onto the control head and install the remote control-head assembly in the remote U-bracket. 5. Mount the U-bracket in the required position and install the radio body in the U-bracket. 6. Route the remote cable e between the remote control-head assembly and the radio body. Parts Required The following diagram identifies the parts for remote controlhead installation and shows how they fit together. Figure 10.1 Parts for remote control-head installation 1! 1) i j e h b 1@ c f g d b c d e f g 76 torso interface control-head interface remote U-bracket remote cable self-drilling screw thumb screw Installing a Remote Kit h i j 1) 1! 1@ RJ45 bung control-head interface loom torso-interface loom earthing tag earthing-tag screw remote cable grommets TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 10.1.3 Removing the Control Head from the Radio Body (if necessary) Caution 1. During this procedure, take care that the controlhead seal is not damaged. Damage to this seal reduces environmental protection. On the underside of the radio, insert a 5mm (3/16 inch) flatbladed screwdriver between the control head and the control-head seal, in the positions shown. lever point control-head seal indication of lever point Insertion points and are lever points and are indicated on the radio chassis by a dot-dash-dot pattern (• – •). 2. Use the screwdriver to lift the control head off the chassis clip, then repeat in the other position. 3. Unplug the control-head loom from the radio body. The control head is now separate from the radio body. 10.1.4 Installing the Torso Interface The torso interface must be installed onto the radio body, in place of the existing control head. 1. Screw the solder tag 1) onto one of the screw bosses on the radio chassis. 2. Plug the torso-interface loom j onto the control-head connector. 3. 4. 1) Insert the bottom edge of the torso interface b onto the two clips in the front of the radio chassis, then snap into place. j Remove the bung h covering the outer RJ45 connector. The h remote cable e will plug into this connector once the installation is complete. Important b The inner RJ45 cavity is not used and has no connector installed so the RJ45-cavity bung must be installed at all times. This ensures that the torso interface is sealed against water, dust and other environmental hazards. TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Installing a Remote Kit 77 10.1.5 Mounting the Remote U-Bracket The remote U-bracket with its self-drilling screws, is used to install the remote control-head assembly on the dashboard or on any sufficiently flat surface. 10.1.6 Caution When drilling holes in the vehicle, check that drilling at the selected points will not damage existing wiring. Important Check that the remote U-bracket is not distorted when the screws are tightened. 1. Drill any holes required for cables and install suitable grommets or bushings in the holes. 2. If precise positioning is required, predrill 3mm (1/8 inch) pilot holes for the self-drilling screws. Reduce the hole size in metal that is less than 1mm (1/32 inch) thick. 3. Screw the remote U-bracket in the chosen mounting position using the self-drilling screws provided. Use all four screws provided. Installing the Control-Head Interface With the control head separated from the radio body, the control-head interface c must be installed on the rear of the control head. 1. 2. Undo the two Torx T-20 screws on the adaptor flange of the control head, and remove the adaptor flange. adaptor flange Unplug the control-head loom. space-frame seal The adaptor flange and controlhead loom are not used for the remote control-head installation. Keep the two screws for step (4). 3. Plug the control-head interface loom i into the connector on the control head. Important 4. 78 Installing a Remote Kit control head loom control head When fitting the control-head interface to the controlhead, be careful not to damage the space-frame seal. Use the two screws from step (2) to fit the control-head interface to the control head through the two screw holes at the rear of the control-head interface. TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Installing the Remote ControlHead Assembly in the Remote U-Bracket 1. Note 2. 10.1.7 Position the control-head assembly in the remote U-bracket and position it for a good viewing angle. Adjusting the contrast on the control-head display may also improve its readability. Screw the remote control-head assembly into position using the two thumb screws provided. Mounting the U-Bracket and Installing the Radio Body Mounting the U-Bracket Install the U-bracket on any sufficiently flat surface, using self-drilling screws and washers. Caution When drilling holes in the vehicle, check that drilling at the selected points will not damage existing wiring, petrol tanks, fuel lines, brake pipes or battery cables. Important When mounting the U-bracket, check whether the mounting surface needs to be reinforced. Important Install the U-bracket using at least four screws. 1. If the U-bracket is being mounted over a curved surface, bend the U-bracket tabs slightly, to match the surface shape. 2. Drill any holes required for cables and install suitable grommets or bushings in the holes. Important Installing the Radio Body in the U-Bracket Check that the U-bracket is not distorted when the screws are tightened. 3. If precise positioning is required, predrill 3mm (1/8 inch) pilot holes for the self-drilling screws. Reduce the hole size in metal that is less than 1mm (1/32 inch) thick. 4. Screw the U-bracket in the chosen mounting position using the selfdrilling screws washers. 1. Connect the antenna and power cables to the rear of the radio. 2. Position the radio body in the U-bracket so that the holes in the U-bracket line up with the holes in the radio chassis. 3. Screw the radio into position using the four thumb screws. TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Installing a Remote Kit 79 10.1.8 Connecting the Remote Cable Caution Installing the Remote-Cable Grommets When drilling holes in the vehicle, check that drilling at the selected points will not damage existing wiring, petrol tanks, fuel lines, brake pipes or battery cables. 1. Drill any holes required for cables and install suitable grommets or bushings in the holes. 2. Plug one end of the remote cable into the control-head interface. 3. Run the remote cable to the torso interface and plug it into the RJ45 connector without a bung. Install both the remote cable grommets, using the following procedure. Important The remote cable grommets must be installed whenever the remote cable is plugged into the RJ45 sockets. When installed, the grommets have two functions: ■ to prevent damage to the RJ45 sockets when there is movement of the remote cable, and ■ to ensure that the radio and remote control-head assembly is sealed against water, dust and other environmental hazards. 1. Slide the grommet along the remote cable and push two adjacent corners of the grommet into the RJ45 socket cavity. 2. Squeeze the grommet and push the remaining corners into position. 3. Check that the grommet is seated correctly in the cavity. Figure 10.2 Correct remote cable grommet seating microphone grommet control head 80 Installing a Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 10.2 Circuit Description Figure 10.3 shows a block diagram of the remote control-head installation. The control heads contain circuit boards with RS-485 driver components and an audio amplifier or attenuator. Figure 10.3 Block diagram of remote control-head installation TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Installing a Remote Kit 81 10.3 Servicing the Remote Kit Parts 10.3.1 Disassembling the Torso Interface Disassemble only as much as is necessary to replace the defective parts. Re-assembly is carried out in reverse order of disassembly. Figure 10.4 1. Remove the remote cable from the RJ45 connector. 2. Release the clips of the PCB bracket E and remove the controlhead board B . 3. Disconnect the torso-interface loom C . 4. Unscrew the four PT type screws D and remove the PCB bracket E. Parts of the torso interface Description B B C D E F G H C Dx4 E IPN control-head board torso-interface loom 219-02882-00 3 x 8 PT screw (x4) 346-10030-XXa PCB bracket 302-10063-XXa front panel 316-06843-XXa label 365-01751-XXa RJ45 bung 302-50002-XXa a Contact Technical Support for the exact IPN. F G H 82 Installing a Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 10.3.2 Disassembling the Control-Head Interface Disassemble only as much as necessary to replace the defective parts or to swap the Micromatch connector loom. Re-assembly is carried out in reverse order of disassembly. Figure 10.5 1. Remove the remote cable from the RJ45 connector. 2. Unscrew the seven PT type screws B and remove the PCB C. 3. Remove the control-head interface loom (not illustrated). Parts of the control-head interface Description B C D Bx5 C IPN 3 x 8 PT screw (x5) 346-10030-XXa control-head interface PCB control-head interface 316-06842-XXa control-head interface loom 219-02914-00 a Contact Technical Support for the exact IPN. D TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Installing a Remote Kit 83 10.4 PCB Information 10.4.1 Control-Head Interface (PCB IPN 220-02122-02) Parts List Ref. IPN Description Ref. IPN Description C101 C102 C103 C104 C105 C106 C107 C108 C109 C110 C111 C112 C113 C114 C115 C116 C117 015-06470-01 018-16100-00 015-07220-08 015-07220-08 015-26220-18 018-14470-00 015-23270-05 015-23270-05 018-14470-00 015-23270-05 015-23270-05 015-07220-08 018-14470-00 018-16100-00 018-16100-00 015-07220-08 015-07470-20 Cap Cer 1206 470n X7r 20% 50v Cap 0603 100n 16v x7r + - 10% Cap Cer 1206 2u2 16v X7r Cap Cer 1206 2u2 16v X7r CAP CER 0805 220N 10% X7R 50V Cap 0603 4n7 50v X7r±10% Cap 0805 270p 1% 200v Grm40 Cap 0805 270p 1% 200v Grm40 Cap 0603 4n7 50v X7r±10% Cap 0805 270p 1% 200v Grm40 Cap 0805 270p 1% 200v Grm40 Cap Cer 1206 2u2 16v X7r Cap 0603 4n7 50v X7r±10% Cap 0603 100n 16v x7r + - 10% Cap 0603 100n 16v x7r + - 10% Cap Cer 1206 2u2 16v X7r CAP Cer 1206 4u7 10% 25V X7R R108 R109 R110 R111 R112 R113 R114 R115 R116 R117 R118 R119 R120 R121 R122 R123 038-13560-10 038-13100-10 036-02270-10 036-02270-10 038-13100-10 038-12100-10 038-15100-10 038-16150-10 038-16330-10 038-14270-00 038-13560-10 038-16100-10 038-14220-00 038-13560-10 038-13390-10 038-16100-10 Res 0603 560R 1/10w 1% Res 0603 100R 1/10w 1% Res 1206 27.0e 1% Res 1206 27.0e 1% Res 0603 100R 1/10w 1% Res 0603 10e 1% Res 0603 10k 1/10w 1% Res 0603 150k 1% Res 0603 330k 1/10w 1% Res 0603 2k7 1/10w 5% Res 0603 560R 1/10w 1% Res 0603 100k 1/10w 1% Res 0603 2k2 1/10w 5% Res 0603 560R 1/10w 1% Res 0603 390R 1/10w 1% Res 0603 100k 1/10w 1% D101 D102 D103 D104 D105 D106 D107 001-10000-99 001-10000-99 001-10153-00 001-00010-47 001-10000-99 001-10000-99 001-10084-33 Diode SMD BAV99 D-Sw SOT23 Diode SMD BAV99 D-Sw SOT23 Diode SMD SM15T30a TranSIl Smc Diode 1SMA5923 8v2 1.5w Zen Diode SMD BAV99 D-Sw SOT23 Diode SMD BAV99 D-Sw SOT23 Diode SMD BZX84C3V3 Zen SOT23 U101 U102 002-10078-00 002-10014-85 IC SMD MC78M05CDT5v Reg0.5a IC ADM1485 RS485 Transc S08 220-02122-02 PCB MFx Single Rmt Head I/F E101 E102 E103 E104 E105 E106 E107 E108 E109 057-10020-02 057-10020-02 057-10600-05 057-10600-05 057-10020-02 057-10020-02 057-10020-02 057-10600-05 057-10600-05 Ind 0603 BlM18pg300 Emi Supr Ind 0603 BlM18pg300 Emi Supr Ind 0603 Blm11p600s .5a F/Bead Ind 0603 Blm11p600s .5a F/Bead Ind 0603 BlM18pg300 Emi Supr Ind 0603 BlM18pg300 Emi Supr Ind 0603 BlM18pg300 Emi Supr Ind 0603 Blm11p600s .5a F/Bead Ind 0603 Blm11p600s .5a F/Bead F101 265-10150-00 Fuse SMD 1A 50V 0805 UL Cert J100 J101 240-00016-00 240-10000-11 Conn RJ45 Shld 8P8C LP RA TH Conn SMD 18w Skt M/Match Q101 000-10084-73 Xstr BC847BPNNPN/PNP SOT363 R101 R102 R103 R104 R105 R106 R107 038-10000-00 036-03100-10 036-03100-10 038-13100-10 038-15100-10 038-14220-00 038-15100-10 Res 0603 Zero 0hm 1/16w ± 5% Res 2512 100R 5% 1W Res 2512 100R 5% 1W Res 0603 100R 1/10w 1% Res 0603 10k 1/10w 1% Res 0603 2k2 1/10w 5% Res 0603 10k 1/10w 1% 84 Installing a Remote Kit Mechanical Parts for the Control-Head Interface and the Torso Interface 219-02882-00 219-02914-00 219-02918-00 302-10062-00 302-10063-00 316-06842-00 316-06843-00 349-02062-00 402-00020-00 302-05263-00 302-50002-00 353-05007-00 354-01052-00 349-00060-00 Loom Control Head TMA Loom MFX Remote Head Cbl Rmt Ctrl Hd Kit Brkt Remote Head TM8200 Brkt PCB Remote TM8200 Body Pnl Rear TM8200 MF2 Pnl Frt Remote TM8200 MF0 Scrw M3*8 T/T P/T ContiR F/Inst TMAA03-16 Sngl Hd Rmt Brkt U Thumb Scrw TMA Bung RJ45 MFO Wshr Rubber M4*19*1.0 S/A Fsnr Bush PSM SHK-B-M4 Ins Scrw 10GX20 SLFDRL Hex/Poz TMA Remote Cable Parts 219-02918-00 240-02158-00 360-02022-00 Cbl Rmt Ctrl Hd Kit, comprising: Conn Shld RJ45 Shortbody Plg Grommet Mic TMA TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Grid Reference List Ref. PCB Circuit Ref. PCB Circuit C101 C102 C103 C104 C105 C106 C107 C108 C109 C110 C111 C112 C113 C114 C115 C116 C117 F3 F2 K1 F4 E4 G1 F1 G1 E4 F4 F4 M3 M3 M3 M3 M4 M4 1D2 1D3 1D5 1E3 1D3 1C4 1C2 1C3 1C3 1B2 1B2 1E5 1D5 1E6 1D6 1D6 1D6 R112 R113 R114 R115 R116 R117 R118 R119 R120 R121 R122 R123 G1 M2 M3 M3 M3 M2 M3 M3 M3 M4 L4 K2 1C4 1E4 1E5 1E6 1E6 1D5 1D5 1D6 1D6 1E7 1D6 1B6 U101 U102 G3 K1 1D3 1C5 D101 D102 D103 D104 D105 D106 D107 J2 J1 G4 J4 F4 D4 M4 1C4 1C5 1C4 1E2 1E3 1D4 1D3 1B2 1D7 E101 E102 E103 E104 E105 E106 E107 E108 E109 F3 F4 G1 G1 K3 D3 E4 E4 K1 1B2 1B3 1C3 1C3 1D1 1D1 1D2 1C2 1D5 F101 F3 1D2 J100 J101 E4 L2 1C1 1C7 MT100 MT101 A3 J3 1E1 1E1 Q101 M2 1E5 R101 R102 R103 R104 R105 R106 R107 R108 R109 R110 R111 K3 G4 G4 D4 K1 K2 K2 M2 E4 G2 G1 1D1 1E3 1E3 1B3 1B6 1C5 1B5 1B6 1D3 1C4 1C4 TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Ref. PCB Circuit Installing a Remote Kit 85 Board Layout IPN 220-02122-02 86 Installing a Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Circuit Diagram TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Installing a Remote Kit 87 10.4.2 RJ-45 Control Head (PCB IPN 220-02123-01) Parts List Ref. IPN Description Ref. IPN Description C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 015-06470-01 018-14470-00 015-07220-08 018-13470-00 018-13470-00 018-14470-00 015-23270-05 015-23270-05 018-15330-00 015-23270-05 015-23270-05 Cap Cer 1206 470n X7r 20% 50v Cap 0603 4n7 50v X7r±10% Cap Cer 1206 2u2 16v X7r Cap 0603 470p 50v X7r±10% Cap 0603 470p 50v X7r±10% Cap 0603 4n7 50v X7r±10% Cap 0805 270p 1% 200v Grm40 Cap 0805 270p 1% 200v Grm40 Cap 0603 33n 50v X7r10% Cap 0805 270p 1% 200v Grm40 Cap 0805 270p 1% 200v Grm40 R6 R7 R8 R9 R10 R11 R12 R13 R14 038-14220-00 038-15100-10 038-13560-10 038-13560-10 036-02270-10 036-02270-10 038-13120-00 038-16100-10 036-05100-01 Res 0603 2k2 1/10w 5% Res 0603 10k 1/10w 1% Res 0603 560R 1/10w 1% Res 0603 560R 1/10w 1% Res 1206 27.0e 1% Res 1206 27.0e 1% Res 0603 120R 1/10w 5% Res 0603 100k 1/10w 1% Res M/F 1206 10k 5% U1 U2 002-10078-00 002-10014-85 IC SMD MC78M05CDT5v Reg0.5a IC ADM1485 RS485 Transc S08 D1 DS1 D2 D3 001-10000-99 008-00014-74 001-10000-99 001-10000-99 Diode SMD BAV99 D-Sw SOT23 LED Hp Red Rang PCB Mtg Diode SMD BAV99 D-Sw SOT23 Diode SMD BAV99 D-Sw SOT23 220-02123-01 PCB Single Rmt Radio I/F E1 E2 E3 E4 E5 057-10600-05 057-10600-05 057-10600-05 057-10600-05 057-10020-02 Ind 0603 Blm11p600s .5a F/Bead Ind 0603 Blm11p600s .5a F/Bead Ind 0603 Blm11p600s .5a F/Bead Ind 0603 Blm11p600s .5a F/Bead Ind 0603 BlM18pg300 Emi Supr J1 J3 240-10000-11 240-00016-00 Conn SMD 18w Skt M/Match Conn RJ45 Shld 8P8C LP RA TH Q1 R1 R3 R4 R5 000-10561-60 038-13100-10 038-15100-10 038-13100-10 038-16100-10 XSTR BCX56-16 AF NPN SOT89 Res 0603 100R 1/10w 1% Res 0603 10k 1/10w 1% Res 0603 100R 1/10w 1% Res 0603 100k 1/10w 1% Grid Reference List Ref. PCB Circuit Ref. PCB Circuit Ref. PCB Circuit C1 C10 C11 C2 C3 C4 C5 C6 C7 C8 C9 F2 M2 M2 H2 J1 J2 L2 L2 M2 M2 N2 1B1 1B6 1B7 1D3 1D4 1D5 1D5 1C6 1C6 1C6 1C6 E1 E2 E3 E4 E5 L2 M2 M2 L2 N2 1C5 1B6 1D6 1C6 1D6 J1 J3 H2 N2 1D1 1C7 MT1 R2 1B4 R13 R14 R2 R3 R4 R5 R6 R7 R8 R9 L2 M2 H2 G2 H2 K2 J2 J2 K1 L2 1D5 1E6 1D2 1D3 1D3 1D3 1D4 1D4 1D5 1C5 Q1 F2 1B1 TP2 M1 1B4 D1 D2 D3 DS1 K2 K1 L2 F2 1C4 1D4 1C5 1D5 1D6 1E6 1B1 R1 R10 R11 R12 F2 L2 L2 L2 1B1 1D5 1C5 1C5 U1 U2 D2 K1 1B2 1C4 88 Installing a Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Board Layout IPN 220-02123-01 TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Installing a Remote Kit 89 Circuit Diagram 90 Installing a Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 11 Installing an Enhanced Remote Kit The control head of a graphical-display radio can be installed remotely from the radio body. The diagram below shows the parts used for this installation. control-head interface remote U-bracket TMAA03-03 remote TMAA04-01 remote cable control-head back (includes remote U-bracket) Note 11.1 TMAC34-0T (TM8200) or TMAC34-1T(TM9100) torso interface Although the torso interface is similar in appearance to the dualRJ45 on the telemetry radio, the control head on the telemetry radio cannot be used for remote installation. Installation Warning!! Mount the remote U-bracket with the remote control-head assembly and the U-bracket with the radio body securely. These units must not break loose in the event of a collision. Unsecured radio units are dangerous to the vehicle occupants. Caution Observe the installation warnings and safety regulations in the installation procedures of the radio. Important This equipment contains devices which are susceptible to damage from static discharges. Refer to “ESD Precautions” on page 11 for more information. Note Torx T10 and T20 screwdrivers are required for most of the screws in this installation. The circled numbers in the following sections refer to the items in Figure 11.1 on page 92. TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Installing an Enhanced Remote Kit 91 11.1.1 Overview Installing the control head remotely is done in six steps: 11.1.2 1. Remove the control head from the radio body, if necessary. 2. Install the torso interface b onto the radio body. 3. Mount the remote U-bracket d in the required position. 4. Install the control-head interface c onto the control head and install the remote control-head assembly in the remote U-bracket. 5. Mount the U-bracket in the required position and install the radio body in the U-bracket. 6. Route the remote cable e between the remote control-head assembly and the radio body. Parts Required The following diagram identifies the parts for remote controlhead installation and shows how they fit together. Figure 11.1 Parts for remote control-head installation 1) 1! j e i h b 1@ c f g d b c d e f g 92 torso interface control-head interface remote U-bracket remote cable self-drilling screw thumb screw Installing an Enhanced Remote Kit h i j 1) 1! 1@ RJ45 bung control-head interface loom torso-interface loom earthing tag earthing-tag screw remote cable grommets TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 11.1.3 Removing the Control Head from the Radio Body (if necessary) Caution 1. During this procedure, take care that the controlhead seal is not damaged. Damage to this seal reduces environmental protection. On the underside of the radio, insert a 5mm (3/16 inch) flatbladed screwdriver between the control head and the control-head seal, in the positions shown. lever point control-head seal indication of lever point Insertion points and are lever points and are indicated on the radio chassis by a dot-dash-dot pattern (• – •). 2. Use the screwdriver to lift the control head off the chassis clip, then repeat in the other position. 3. Unplug the control-head loom from the radio body. The control head is now separate from the radio body. 11.1.4 Installing the Torso Interface The torso interface must be installed onto the radio body, in place of the control head. 1. Screw the solder tag 1) onto one of the screw bosses on the radio chassis. 2. Plug the torso-interface loom j onto the control-head connector. 3. 4. 1) Insert the bottom edge of the remote control head b onto the two clips in the front of the radio chassis, then snap into place. Remove one of the bungs h covering the RJ45 connectors. h The remote cable e will plug into this connector once the installation is complete. j b If the remote cable is not installed in the RJ45 cavity, then the RJ45 bung must be installed. This ensures that the torso interface is sealed against water, dust and other environmental hazards. TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Installing an Enhanced Remote Kit 93 11.1.5 Mounting the Remote U-Bracket The remote U-bracket with its self-drilling screws, is used to install the remote control-head assembly on the dashboard or on any sufficiently flat surface. 11.1.6 Caution When drilling holes in the vehicle, check that drilling at the selected points will not damage existing wiring. Important Check that the remote U-bracket is not distorted when the screws are tightened. 1. Drill any holes required for cables and install suitable grommets or bushings in the holes. 2. If precise positioning is required, predrill 3mm (1/8 inch) pilot holes for the self-drilling screws. Reduce the hole size in metal that is less than 1mm (1/32 inch) thick. 3. Screw the remote U-bracket in the chosen mounting position using the self-drilling screws provided. Use all four screws provided. Installing the Control-Head Interface With the control head separated from the radio body, the control-head interface c must be installed on the rear of the control head. 1. 2. Undo the two Torx T-20 screws on the adaptor flange of the control head, and remove the adaptor flange. adaptor flange Unplug the control-head loom. space-frame seal The adaptor flange and controlhead loom are not used for the remote control-head installation. Keep the two screws for step (4). 3. Plug the control-head interface loom i into the connector on the control head. Important 4. Changing the Remote U-Bracket Orientation 94 control head loom control head When fitting the control-head interface to the controlhead, be careful not to damage the space-frame seal. Use the two screws from step (2) to fit the control-head interface to the control head through the two screw holes at the rear of the control-head interface. The control-head interface is configured for installation with the RJ45 socket facing downwards (U-bracket below control head, as in Figure 11.1). If the RJ45 socket is required to face upwards (control head hanging from Installing an Enhanced Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 U-bracket), the control-head interface loom i must be moved, so that it can reach the control head connector. To move the control-head interface loom: Installing the Remote ControlHead Assembly in the Remote U-Bracket 1. Undo the seven Torx T-10 screws on the control-head board, and remove the control-head interface board from the control-head interface. 2. Change the control-head interface loom i to the opposite connector. 3. Reinstall the control-head interface board. 1. Position the control-head assembly in the remote U-bracket and position it for a good viewing angle. Note 2. 11.1.7 Adjusting the contrast on the control-head display may also improve its readability. Screw the remote control-head assembly into position using the two thumb screws provided. Mounting the U-Bracket and Installing the Radio Body Mounting the U-Bracket Install the U-bracket on any sufficiently flat surface, using self-drilling screws and washers. Caution When drilling holes in the vehicle, check that drilling at the selected points will not damage existing wiring, petrol tanks, fuel lines, brake pipes or battery cables. Important When mounting the U-bracket, check whether the mounting surface needs to be reinforced. Important Install the U-bracket using at least four screws. 1. If the U-bracket is being mounted over a curved surface, bend the U-bracket tabs slightly, to match the surface shape. 2. Drill any holes required for cables and install suitable grommets or bushings in the holes. Important 3. Check that the U-bracket is not distorted when the screws are tightened. If precise positioning is required, predrill 3mm (1/8 inch) pilot holes for the self-drilling screws. Reduce the hole size in metal that is less than 1mm (1/32 inch) thick. TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Installing an Enhanced Remote Kit 95 Installing the Radio Body in the U-Bracket 11.1.8 4. Screw the U-bracket in the chosen mounting position using the selfdrilling screws washers. 1. Connect the antenna and power cables to the rear of the radio. 2. Position the radio body in the U-bracket so that the holes in the U-bracket line up with the holes in the radio chassis. 3. Screw the radio into position using the four thumb screws. Connecting the Remote Cable Caution Installing the Remote-Cable Grommets When drilling holes in the vehicle, check that drilling at the selected points will not damage existing wiring, petrol tanks, fuel lines, brake pipes or battery cables. 1. Drill any holes required for cables and install suitable grommets or bushings in the holes. 2. Plug one end of the remote cable into the control-head interface. 3. Run the remote cable to the torso interface and plug it into the RJ45 connector without a bung. Install both the remote cable grommets, using the following procedure. Important The remote cable grommets must be installed whenever the remote cable is plugged into the RJ45 sockets. When installed, the grommets have two functions: ■ to prevent damage to the RJ45 sockets when there is movement of the remote cable, and ■ to ensure that the radio and remote control-head assembly is sealed against water, dust and other environmental hazards. 1. Slide the grommet along the remote cable and push two adjacent corners of the grommet into the RJ45 socket cavity. 2. Squeeze the grommet and push the remaining corners into position. 3. Check that the grommet is seated correctly in the cavity. Figure 11.2 Correct remote cable grommet seating microphone grommet control head 96 Installing an Enhanced Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 11.2 Circuit Description Figure 11.3 shows a block diagram of the remote control-head installation. Both control heads contain a circuit board with audio amplifiers and RS485 driver components. Figure 11.3 Block diagram of remote control-head installation TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Installing an Enhanced Remote Kit 97 11.3 Servicing the Remote Control-Head Installation Parts 11.3.1 Disassembling the Torso Interface Disassemble only as much as is necessary to replace the defective parts. Re-assembly is carried out in reverse order of disassembly. Figure 11.4 1. Release the clip of the PCB bracket E and remove the controlhead board B . 2. Disconnect the torso-interface loom C . 3. Unscrew the four PT type screws D and remove the PCB bracket E. Parts of the torso interface Description B B C D E F G H C Dx4 E IPN control-head board torso-interface loom 219-02882-XXa 3 x 8 PT screw (x4) 346-10030-XXa PCB bracket 302-10063-XXa front panel 316-06843-XXa label 365-01751-XXa RJ45 bung 302-50002-XXa a Contact Technical Support for the exact IPN. F G H 98 Installing an Enhanced Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 11.3.2 Disassembling the Control-Head Interface Disassemble only as much as necessary to replace the defective parts or to swap the Micromatch connector loom. Re-assembly is carried out in reverse order of disassembly. Figure 11.5 1. Unscrew the seven PT type screws B and remove the PCB C. 2. Remove the control-head interface loom (not illustrated). Parts of the control-head interface Bx7 Description B C D 3 x 8 PT screw (x7) IPN 346-10030-XXa control-head interface PCB control-head interface 316-06842-XXa control-head interface loom 219-02914-XXa C a Contact Technical Support for the exact IPN. D TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Installing an Enhanced Remote Kit 99 11.4 PCB Information 11.4.1 TMAA03-03 Control-Head Interface (PCB IPN 220-01721-04) Parts List Ref. IPN Description Ref. IPN Description C1 C100 C101 C102 C103 C110 C300 C301 C310 C312 C320 C400 C401 C410 C411 C420 C421 C422 C423 C430 C500 C600 C601 C610 C611 C612 C700 C701 C702 C703 C704 C705 C706 C707 C708 C710 C711 C712 C730 C731 C732 C733 C734 C735 016-08100-03 018-14100-00 018-14100-00 015-02470-06 015-02470-06 018-16100-00 015-06470-01 016-07470-01 015-26100-08 014-07470-05 016-08100-03 018-16100-00 015-07220-08 018-16100-00 018-13100-00 018-16100-00 018-13100-00 015-07220-08 015-07220-08 015-07220-08 015-26100-08 015-26100-08 015-26100-08 015-26100-08 015-07220-08 015-07220-08 015-26100-08 015-07220-35 015-07220-35 015-06470-01 018-16100-00 018-16100-00 018-13220-00 015-06470-01 015-07220-35 015-07220-35 015-07220-35 015-07220-35 015-26220-18 015-26220-18 018-14100-00 018-14100-00 015-07220-08 015-07220-08 Cap Elec SMD 10uF 35V 105/2000 Cap 0603 1n 50v X7r ±10% Cap 0603 1n 50v X7r ±10% Cap Cer 1210 47p NPO 500v Cap Cer 1210 47p NPO 500v Cap 0603 100n 16v x7r + - 10% Cap Cer 1206 470n X7r 20% 50v Cap Elec SMD 4u7 6*4 16v 20% Cap Cer 0805 100n 10% X7r 50v Cap Tant SMD 4u7 16v 10% A Cap Elec SMD 10uF 35V 105/2000 Cap 0603 100n 16v x7r + - 10% Cap Cer 1206 2u2 16v X7r Cap 0603 100n 16v x7r + - 10% Cap 0603 100p 50v NPO ±5% Cap 0603 100n 16v x7r + - 10% Cap 0603 100p 50v NPO ±5% Cap Cer 1206 2u2 16v X7r Cap Cer 1206 2u2 16v X7r Cap Cer 1206 2u2 16v X7r Cap Cer 0805 100n 10% X7r 50v Cap Cer 0805 100n 10% X7r 50v Cap Cer 0805 100n 10% X7r 50v Cap Cer 0805 100n 10% X7r 50v Cap Cer 1206 2u2 16v X7r Cap Cer 1206 2u2 16v X7r Cap Cer 0805 100n 10% X7r 50v Cap Cer 1210 2u2 X5R 35v Cap Cer 1210 2u2 X5R 35v Cap Cer 1206 470n X7r 20% 50v Cap 0603 100n 16v x7r + - 10% Cap 0603 100n 16v x7r + - 10% Cap 0603 220p 50v NPO±5% Cap Cer 1206 470n X7r 20% 50v Cap Cer 1210 2u2 X5R 35v Cap Cer 1210 2u2 X5R 35v Cap Cer 1210 2u2 X5R 35v Cap Cer 1210 2u2 X5R 35v CAP CER 0805 220N 10% X7R 50V CAP CER 0805 220N 10% X7R 50V Cap 0603 1n 50v X7r ±10% Cap 0603 1n 50v X7r ±10% Cap Cer 1206 2u2 16v X7r Cap Cer 1206 2u2 16v X7r E100 E101 E102 E103 E105 E710 E711 E730 E731 057-10081-06 057-10081-06 057-10600-05 057-10600-05 057-10081-06 057-10600-05 057-10081-06 057-10081-06 057-10081-06 Ind 1806 Blm41p750s Emi Supr Ind 1806 Blm41p750s Emi Supr Ind 0603 Blm11p600s .5a F/Bead Ind 0603 Blm11p600s .5a F/Bead Ind 1806 Blm41p750s Emi Supr Ind 0603 Blm11p600s .5a F/Bead Ind 1806 Blm41p750s Emi Supr Ind 1806 Blm41p750s Emi Supr Ind 1806 Blm41p750s Emi Supr J100 J200 J201 240-00016-00 240-10000-11 240-10000-11 Conn RJ45 Shld 8P8C LP RA TH Conn SMD 18w Skt M/Match Conn SMD 18w Skt M/Match L712 L730 L731 057-10100-65 057-10470-10 057-10470-10 Ind SMD Pwr Cdrh6D38 100UH .65 Ind SMD Pwr CDRH104R 47uH 1A Ind SMD Pwr CDRH104R 47uH 1A Q610 Q720 Q721 000-10084-71 000-10084-71 000-10442-71 Xstr BC847BW NPN SOT323 Xstr BC847BW NPN SOT323 Xstr SI4427BDY PCH MOSFET SO8 D100 D101 D102 D103 D104 D110 D201 D211 D300 D720 D730 D731 001-10000-99 001-10000-99 001-10000-99 001-10000-99 001-10000-99 001-10084-91 001-10000-99 001-10000-99 001-10000-99 001-10841-10 001-10014-03 001-10014-03 Diode SMD BAV99 D-Sw SOT23 Diode SMD BAV99 D-Sw SOT23 Diode SMD BAV99 D-Sw SOT23 Diode SMD BAV99 D-Sw SOT23 Diode SMD BAV99 D-Sw SOT23 Diode SMD BZX84C9V1 Zen SOT23 Diode SMD BAV99 D-Sw SOT23 Diode SMD BAV99 D-Sw SOT23 Diode SMD BAV99 D-Sw SOT23 Diode SMD BZX84C11v ZEN SOT23 Diode SMD MBRS140T3 Sch Diode SMD MBRS140T3 Sch R100 R110 R200 R201 R202 R210 R211 R212 R320 R401 R402 R410 R411 R412 R420 R421 R422 R430 R431 R441 R442 R501 R510 R511 R600 R601 R602 R603 R604 R605 R606 R607 R608 R609 R611 R612 038-13100-10 038-15100-10 038-13100-10 038-13100-10 038-13100-10 038-13100-10 038-13100-10 038-13100-10 036-00000-01 038-15820-10 038-15820-10 038-15150-10 038-16150-10 038-13100-10 038-15330-10 038-15220-10 038-12470-00 038-14220-00 038-14220-00 038-14470-10 038-14470-10 038-15100-10 038-13120-00 038-10000-00 038-15100-10 038-16470-00 038-10000-00 038-10000-00 038-10000-00 038-10000-00 038-15100-10 038-15100-10 038-15100-10 038-15100-10 038-15100-10 038-14470-10 RES 0603 100R 1% 1/10W RES 0603 10k 1% 1/10W RES 0603 100R 1% 1/10W RES 0603 100R 1% 1/10W RES 0603 100R 1% 1/10W RES 0603 100R 1% 1/10W RES 0603 100R 1% 1/10W RES 0603 100R 1% 1/10W RES 1206 0R 5% 0.25W RES 0603 82k 1% 1/10W RES 0603 82k 1% 1/10W RES 0603 15k 1% 1/10W RES 0603 150k 1% 1/10W RES 0603 100R 1% 1/10W RES 0603 33k 1% 1/10W RES 0603 22k 1% 1/10W RES 0603 47R 5% 1/10W RES 0603 2k2 5% 1/10W RES 0603 2k2 5% 1/10W Res 0603 4k7 1% 100ppm Res 0603 4k7 1% 100ppm RES 0603 10k 1% 1/10W RES 0603 120R 5% 1/10W RES 0603 0R RES 0603 10k 1% 1/10W RES 0603 470k 5% 1/10W RES 0603 0R RES 0603 0R RES 0603 0R RES 0603 0R RES 0603 10k 1% 1/10W RES 0603 10k 1% 1/10W RES 0603 10k 1% 1/10W RES 0603 10k 1% 1/10W RES 0603 10k 1% 1/10W Res 0603 4k7 1% 100ppm 100 Installing an Enhanced Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Ref. Ref. IPN Description R701 R710 R720 R721 R722 R730 R731 038-16120-10 036-13100-10 038-15100-10 038-14220-00 038-14470-10 038-12470-00 038-12470-00 RES 0603 120k 1% 1/10W RES 0805 100R 1% 1/8W RES 0603 10k 1% 1/10W RES 0603 2k2 5% 1/10W Res 0603 4k7 1% 100ppm RES 0603 47R 5% 1/10W RES 0603 47R 5% 1/10W U300 U310 U400 U500 U600 U610 U700 002-10800-00 002-14931-00 002-19120-00 002-13483-00 002-15595-00 002-10126-71 002-13001-00 IC LDO REG LF80C 8V@1A PPAKT/R IC L4931CD33 3.3v 250Ma Regso8 IC TS912ID Cmos R2R Opamp IC XCVR RS485 LTD SLEW RATE 3V IC 74AHC595 8bit Shiftreg Tsop IC SMD DS1868 Dgtl Pot Tsop20 IC TPA3001 20W Mono PA TSSOP24 220-01721-04 219-02914-00 PCB MFX Head Remote LOOM MFX Remote Head IPN Description 302-05263-00 302-10062-00 316-06842-00 346-10030-08 349-00060-00 353-05007-00 354-01052-00 402-00015-00 410-01183-02 410-01197-01 Brkt U Thumb Scrw TMA Brkt Remote Head TM8200 Pnl Rear TM8200 MF2 Scrw P/T Wn1412 Kc30x08 Zbc Scrw 10G*20 SLFDRL Hex/Poz TMA Wshr Rubber M4*19*1.0 S/A Fsnr Bush PSM SHK-B-M4 Ins MANL f/instr TMAA03-05 Pkg Box 220x82x65 TMA Pkg Ins Lg Ctrl Hd TMA TMAA04-01 Remote Cable Parts 219-02918-00 219-00025-00 240-02158-00 360-02022-00 Cbl Rmt Ctrl Hd Kit, comprising: loom 6m shld Bonded+Drain Conn Shld RJ45 Shortbody Plg Grommet Mic TMA Grid Reference List Ref. PCB Circuit C1 C100 C101 C102 C103 C110 C300 C301 C310 C311 C312 C320 C400 C401 C410 C411 C420 C421 C422 C423 C430 C500 C600 C601 C610 C611 C612 C700 C701 C702 C703 C704 C705 C706 C707 C708 C710 C711 C712 C720 C721 C730 C731 C732 C733 C734 C735 D1 J3 L4 J4 J4 L4 M5 N5 M2 N2 M2 P4 L3 L3 M3 M3 L3 L3 K3 K3 M2 L4 L2 L2 K1 K1 J2 F2 G3 E3 E2 G2 F2 E3 E2 G2 E2 F2 E2 F1 G1 E3 G3 F4 G4 F4 F4 D7 E3 E3 E3 E3 F4 G2 G3 G4 G4 G5 D8 G10 G10 G8 G8 G5 G6 F7 F7 G9 F6 C3 B2 C5 C4 C5 C6 C7 C7 C6 C6 B6 B6 B6 A6 D6 D7 D7 D2 D2 B8 A8 B9 B9 B10 B9 D100 K3 D101 K4 F4 E4 E4 TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Ref. PCB Circuit Ref. PCB Circuit R321 R401 R402 R410 R411 R412 R420 R421 R422 R430 R431 R440 R441 R442 R501 R510 R511 R600 R601 R602 R603 R604 R605 R606 R607 R608 R609 R610 R611 R612 R701 R710 R720 R721 R722 R730 R731 M4 L3 L3 M3 M3 L4 L3 L3 K3 M2 M2 K3 K3 J3 M4 K4 K4 L2 L2 L1 L2 L2 L2 M2 M2 M2 M2 J2 K1 K1 E3 F2 F1 F1 G1 E3 G3 E8 G10 G10 G8 G7 G7 G6 G6 F7 G9 G9 E5 D5 D5 E7 F6 F6 B1 B2 C1 C1 B1 B3 B3 B3 B3 B4 B5 C4 D4 B6 D6 D1 D2 D2 B7 A7 U300 U310 U400 P5 N2 L3 U500 U600 U610 U700 L4 L2 K2 F3 G3 G4 F6 G7 1G9 F7 B2 B4 B7 D102 K4 D103 K4 D104 D110 D201 D211 D300 D301 D720 D730 D731 K5 L5 K5 K5 N5 M5 G1 F3 G3 F4 F4 E4 E5 F5 E5 F3 E8 C9 G3 G2 D2 B7 B7 E100 E101 E102 E103 E105 E710 E711 E730 E731 J5 H5 K4 K4 H5 F2 E2 E4 G4 E2 E2 F3 E4 F2 D7 D7 B8 B8 J100 J200 J201 H4 P3 B4 E1 E10 C10 L712 L730 L731 D2 E4 G4 D8 B9 B9 MT800 MT801 D3 M3 B5 B5 Q610 Q720 Q721 K1 F1 G2 D4 D2 D3 R100 R110 R200 R201 R202 R203 R210 R211 R212 R213 R320 J3 L4 N4 R3 R2 J5 C3 B3 B4 J5 N4 F2 F3 F8 E8 E8 E1 D9 C9 C9 D1 E8 Installing an Enhanced Remote Kit 101 Board Layout IPN 220-01721-04 102 Installing an Enhanced Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Circuit Diagram TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Installing an Enhanced Remote Kit 103 11.4.2 TMAC34-0T Torso Interface (PCB IPN 220-01720-03) Parts List Ref. IPN Description Ref. IPN Description C1 C2 C3 C4 C7 C9 C10 C13 C15 C17 C101 C102 C103 C203 C207 C209 C213 018-16100-00 015-07470-20 015-06470-01 018-13100-00 015-27100-08 018-13100-00 018-16100-00 018-16100-00 018-16100-00 018-16100-00 018-16100-00 015-07470-20 015-07470-20 018-13270-00 018-13270-00 018-13270-00 018-13270-00 Cap 0603 100n 16v x7r + - 10% CAP Cer 1206 4u7 10% 25V X7R Cap Cer 1206 470n X7r 20% 50v Cap 0603 100p 50v NPO ±5% Cap Cer 0805 X7R 1uF 16V 10% Cap 0603 100p 50v NPO ±5% Cap 0603 100n 16v x7r + - 10% Cap 0603 100n 16v x7r + - 10% Cap 0603 100n 16v x7r + - 10% Cap 0603 100n 16v x7r + - 10% Cap 0603 100n 16v x7r + - 10% CAP Cer 1206 4u7 10% 25V X7R CAP Cer 1206 4u7 10% 25V X7R Cap 0603 270p 50v NPO±5% Cap 0603 270p 50v NPO±5% Cap 0603 270p 50v NPO±5% Cap 0603 270p 50v NPO±5% DS1 008-00014-73 LED Hp Grn Rang PCB Mtg J1 J2 J3 240-10000-11 240-00016-00 240-00016-00 Conn SMD 18w Skt M/Match Conn RJ45 Shld 8P8C LP RA TH Conn RJ45 Shld 8P8C LP RA TH R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 R30 R31 R40 R103 R104 R203 R207 R209 R213 R911 R915 R917 038-16100-10 038-16100-10 036-13560-10 038-15820-10 038-15100-10 038-15220-10 038-13220-10 038-14120-10 038-10000-00 038-10000-00 038-13390-10 038-13390-10 036-00000-01 038-12100-10 038-15100-10 038-13100-10 038-13100-10 038-13100-10 038-13100-10 036-00000-01 036-00000-01 038-10000-00 RES 0603 100k 1% 1/10W RES 0603 100k 1% 1/10W RES 0805 560R 1% 1/8W RES 0603 82k 1% 1/10W RES 0603 10k 1% 1/10W RES 0603 22k 1% 1/10W RES 0603 220R 1% 1/10W RES 0603 1k2 1% 1/10W RES 0603 0R RES 0603 0R RES 0603 390R 1% 1/10W RES 0603 390R 1% 1/10W RES 1206 0R 5% 0.25W RES 0603 10R 1% 1/10W RES 0603 10k 1% 1/10W RES 0603 100R 1% 1/10W RES 0603 100R 1% 1/10W RES 0603 100R 1% 1/10W RES 0603 100R 1% 1/10W RES 1206 0R 5% 0.25W RES 1206 0R 5% 0.25W RES 0603 0R R1 R2 R3 R4 R6 R7 R8 R9 R10 038-13120-00 038-10000-00 038-15820-10 038-15820-10 038-15220-10 038-15100-10 038-15820-10 038-13100-10 038-15100-10 RES 0603 120R 5% 1/10W RES 0603 0R RES 0603 82k 1% 1/10W RES 0603 82k 1% 1/10W RES 0603 22k 1% 1/10W RES 0603 10k 1% 1/10W RES 0603 82k 1% 1/10W RES 0603 100R 1% 1/10W RES 0603 10k 1% 1/10W U1 U2 U3 002-19120-00 002-12523-17 002-13483-00 IC TS912ID Cmos R2R Opamp IC LM317l Reg T0252 0.5a IC XCVR RS485 LTD SLEW RATE 3V 219-02950-00 220-01720-03 219-02882-00 302-10063-00 302-50002-00 316-06843-00 CBL MFX Remote Kit Gnd Lead PCB MFX Radio Remote Loom Control Head TMA Brkt PCB Remote TM8200 Body Bung RJ45 MFO Pnl Frt Remote TM8200 MF0 Grid Reference List Ref. PCB Circuit Ref. PCB Circuit Ref. PCB Circuit C1 C2 C3 C4 C7 C9 C10 C13 C15 C17 C101 C102 C103 C203 C207 C209 C213 1:J2 1:K1 1:D2 1:J1 1:J2 1:K2 1:N2 1:N2 2:L2 2:L2 1:J1 1:D1 1:E2 1:J2 1:H2 1:H2 1:H1 1F5 1F4 1F1 1F6 1E5 1E6 1E7 1E7 1F8 1F6 1F3 1F2 1B5 1B4 1B3 1B4 1B4 1C7 1G2 1C8 1C7 1D9 1C3 1D9 1D9 1D9 1E9 U1 1:K1 U2 U3 1:D2 1:F2 1G6 1E6 1F3 1F1 1C6 1F2 J1 J2 J3 1:H2 1:N2 1:L2 1C1 1C10 1E10 MT1 1:R2 1D10 R1 R2 2:N2 2:P2 1C8 1C7 1G4 1F4 1F5 1C3 1F6 1G6 1E6 1E7 1E7 1F2 1F7 1B3 1F2 1F7 1F2 1F8 1E7 1B8 1C7 1D9 1B5 1C5 1C3 1C3 1C3 1B3 1F8 1E8 1:F2 1:D2 2:J2 1:E2 2:L2 1:H2 2:M2 1:M2 1:N2 2:M2 1:F2 1:J1 1:J1 1:J1 1:G2 1:J1 2:L2 1:K2 1:N2 1:N2 1:F2 2:L2 1:H2 1:D2 2:L2 1:E2 2:L2 1:N2 1:F2 1:E2 2:N2 1:G2 1:G2 1:J2 1:J2 1:H2 1:H2 2:L2 1:N2 R900 R920 R910 R901 R911 R912 R915 R916 R917 R918 DS1 R3 R4 R6 R7 R8 R9 R10 R12 R13 R14 R15 R16 R18 R17 R19 R20 R21 R30 R31 R40 R103 R104 R203 R207 R209 R213 R820 R821 104 Installing an Enhanced Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Board Layout IPN 220-01720-03 TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Installing an Enhanced Remote Kit 105 Circuit Diagram 106 Installing an Enhanced Remote Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 12 TMAA04-04 Crossband Linking Cable The TMAA04-04 crossband linking cable is used to connect the auxiliary connectors of two radios configured as a crossband repeater. Components in the TMAA04-04 are optomized for voice applications. Important The radio does not meet the IP54 protection standard once the auxiliary connector rubber bung has been removed and a crossband linking cable has been installed. Care must be taken when the radio is being operated in an environment where there is water, dust or other environmental hazards. 12.1 12.2 Installation 1. Remove the rubber bung that covers the auxiliary connector on each of the radios. 2. Plug each end of the crossband linking cable into the auxiliary connector on each radio. Radio Programming After the transmit and receive channels have been programmed for both radios, settings in the following forms must also be configured: ■ PTT form (refer to Table 12.1) ■ Programmable I/O form — Digital tab (refer to Table 12.2) ■ Programmable I/O form — Audio tab (refer to Table 12.3). If a repeater transmit tail is required, settings in the following forms must be configured in both radios: ■ PTT form (TM8100 radios only) (refer to Table 12.4) ■ Basic Settings form—Subaudible Signalling tab (TM8200 radios and optional for TM8100 radios) (refer to Table 12.5 and Table 12.6). Some of the settings shown in the tables are default settings and may not need to be changed. In all cases, refer to the online help of the programming application for more information. Crossband Settings in the PTT Form The following table shows the crossband linking settings required in the External PTT (1) tab of the PTT form. Table 12.1 Crossband settings in the PTT form, External PTT (1) tab Field Advanced EPTT1 TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Setting PTT Transmission Type Voice Audio Source Audio Tap In TMAA04-04 Crossband Linking Cable 107 Programmable I/O Form—Digital Tab Table 12.2 Pin Crossband settings in the Programmable I/O form, Digital tab Direction AUX_GPI1 The following table shows the crossband linking settings required in the Digital tab of the Programmable I/O form. Input AUX_GPIO5 Output Label Action Active PTT_INS External PTT 1 BUSY a Busy Status Debounce Signal State Mirrored To Low 10 None None Low None None None a. To transmit only when the signalling is valid, set this field to Signalling Audio Mute Status. Programmable I/O Form—Audio Tab Table 12.3 Pin The following table shows the crossband linking settings required in the Audio tab of the Programmable I/O form. Crossband settings in the Programmable I/O form, Audio tab Tap In Tap In Type Tap In Unmute Tap Out Tap Out Type Tap Out Unmute Rx None A-Bypass In On PTT R7 D-Split Busy Detecta EPTT1 T5 A-Bypass In On PTT None C-Bypass 0 On PTT a. This can be set to Busy Detect + Sub if the mute is to open only when valid subaudible signalling is present with the transmission. 12.2.1 Repeater Transmit Tail Settings TM8100 Radios If the transmitter requires a “tail”, then this can be set in the External PTT (1) tab of the PTT form. During the PTT deactivation delay period, any signalling, such as CTCSS or DCS, is still present. Table 12.4 Transmit tail settings in the PTT form, External PTT (1) tab Field Setting Advanced EPTT1 PTT Deactivation Delay up to 1000ms If a further transmitter tail is required, then this can be configured in the Subaudible Signalling tab of the Basic Settings form. During the lead-out delay period, no signalling, such as CTCSS or DCS, is present. Table 12.5 Additional Transmit tail in the Basic Settings form, Subaudible Signalling tab Field TM8200 Radios Setting CTCSS Settings Lead-Out Delay any duration, up to 1000ms DCS Settings Lead-Out Delay any duration, up to 1000ms If the transmitter requires a “tail”, then this can be configured in the Subaudible Signalling tab of the Basic Settings form. During the lead-out delay period, no signalling, such as CTCSS or DCS, is present. Table 12.6 Transmit tail in the Basic Settings form, Subaudible Signalling tab Field 108 Setting CTCSS Settings Lead-Out Delay any duration, up to 1000ms DCS Settings Lead-Out Delay any duration, up to 1000ms TMAA04-04 Crossband Linking Cable TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 12.3 12.4 Operational Testing 1. On the receiving radio, inject an on-channel RF signal at a level of -70dBm, modulated to ±3kHz deviation (wide bandwidth channel) or ±1.5kHz (narrow bandwidth channel), at 1kHz AF. 2. On the transmitting radio, the resulting deviation should be: ■ ±3kHz (with a tolerance of ±200Hz) on a 25kHz wide bandwidth channel. ■ ±1.5kHz (with a tolerance of ±200Hz) on a 12.5kHz narrow bandwidth channel. Interface Specification The following table and diagram summarizes the signals used for the crossband linking cable on the radios’ auxiliary connectors and shows the interface between the cable and the radios. Figure 12.1 TMAA04-04 crossband linking cable auxiliary connector radio 1 crossband linking board Table 12.7 Auxiliary connectors—pins and signals Pin B C D E F G H I J 1) 1! 1@ 1# 1$ 1% rear view TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 auxiliary connector radio 2 Signal name Description 2 AUX_GPIO5 busy (output) 7 AUD_TAP_IN audio tap input 12 AUX_GPI1 PTT (input) 13 AUD_TAP_OUT audio tap output 15 AGND analogue ground TMAA04-04 Crossband Linking Cable 109 12.5 PCB Information 12.5.1 TMAA04-04 Parts List (PCB IPN 220-02127-01) Ref. IPN Description C2 C10 J1 R1 R6 018-16100-00 018-16100-00 240-00031-00 038-13560-10 038-13560-10 Cap 0603 100n 16v x7r + - 10% Cap 0603 100n 16v x7r + - 10% Plg 15w Drng UL-CSA Pnl Mtg RES 0603 560R 1% 1/10W RES 0603 560R 1% 1/10W 110 205-00110-50 CBL 8wy Oval Std Telecom 219-03005-00 CBL TMA X-Band 220-02127-01 PCB MFX Programming cable 240-00031-00 Plg 15w Drng UL-CSA Pnl Mtg 240-06010-18 Conn 15w Hood/Cvr Drng MDJ15 402-00030-0X MANL f/instr TMAA04-04 XB TMAA04-04 Crossband Linking Cable Ref. IPN Description TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 12.5.2 Crossband Linking Board Layouts IPN 220-02127-01 TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA04-04 Crossband Linking Cable 111 12.5.3 112 Crossband Linking Board Circuit Diagram TMAA04-04 Crossband Linking Cable TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 13 TMAA04-05 Ignition Sense Kit auxiliary connector plug ignition sense cable plug into the radio’s auxiliary connector The TMAA04-05 ignition sense kit provides a mating plug for the radio’s auxiliary connector. The four metre length of cable from pin 4 of the plug connects to the vehicle’s ignition signal. Once the kit is installed, the ignition signal is used to power up and power down the radio, so that the radio turns off when the vehicle ignition is off. This avoids any possibility that the radio may flatten the vehicle’s battery. When the vehicle ignition is turned on, the radio either turns on, or returns to the state that it was in when the vehicle ignition was turned off. Important 13.1 13.2 The radio does not meet the IP54 protection standard once the bung for the auxiliary connector is removed. Therefore, once the TMAA04-05 ignition sense kit is installed, mount the radio in areas where it is not exposed to water, dust or other environmental hazards. Installation 1. Connect the auxiliary connector plug to the radio’s auxiliary connector 2. Connect the ignition sense cable to the 13.8V signal controlled by the vehicle’s ignition key. Radio Programming Program the AUX GPI3 line to ‘Power Sense (Ignition)’ and active to ‘High’. Refer to the online help of the programming application for more information. TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA04-05 Ignition Sense Kit 113 114 TMAA04-05 Ignition Sense Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 14 TMAA10-01 Desktop Microphone The TMAA10-01 desktop microphone is an omnidirectional dynamic microphone which can be used in dispatch situations, where the microphone is positioned on a flat surface. The desktop microphone plugs into the microphone socket on the radio control head. grille microphone base TRANS MIT The desktop microphone has an internal pre-amplifier and an adjustable sensitivity control on the underside of the desktop microphone base. MONITOR monitor key PTT key grommet 14.1 Operation Hold down the monitor key and check whether the channel is clear. If the channel is clear, press the PTT key to transmit. Speak clearly into the microphone and release the PTT key when you have finished talking. Note 14.2 The monitor key can be locked in the ‘on’ position. To do this, hold the monitor key down and slide the monitor key towards you. The monitor key should now be locked on. Installation Important The desktop microphone grommet must be installed whenever the desktop microphone is plugged into the microphone socket. When installed, the grommet has two functions: ■ to prevent damage to the microphone socket when there is movement of the microphone cord, and ■ to ensure that the control head is sealed against water, dust and other environmental hazards. 1. Plug the microphone cord into the microphone socket on the radio control head. 2. Slide the grommet along the cord and push two adjacent corners of the grommet into the microphone socket cavity. TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA10-01 Desktop Microphone 115 3. Squeeze the grommet and push the remaining corners into position. 4. Check that the grommet is seated correctly in the cavity. Figure 14.1 Correct desktop microphone grommet seating microphone grommet control head 14.3 Adjustment Adjust the output sensitivity of the desktop microphone using R5. R5 is accessible from the underside of the desktop microphone, as shown. The microphone sensitivity is set to maximum by rotating R5 counterclockwise. adjust R5 here 14.4 Interface Specification The following table and diagram summarizes the signals used for the desktop microphone on the radio’s microphone connector and shows the interface between the desktop microphone and the radio. Table 14.1 Desktop microphone connector—pins and signals Pin 116 Signal Colour Description 1 — — not connected 2 — — not connected 3 — — not connected 4 MIC_PTT yellow PTT 5 MIC_AUD red audio from the microphone 6 AGND bare analogue ground 7 — — not connected 8 — — not connected TMAA10-01 Desktop Microphone TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Figure 14.2 Desktop microphone to radio interface . 14.5 Circuit Description The desktop microphone uses a dynamic microphone capsule and contains a pre-amplifier (Q1) to boost the microphone level to that required by the radio. Power for the pre-amplifier is provided by the electret microphone bias circuit within the radio. R5 is used to adjust the gain. PTT and hookswitch signals are combined onto one line and fed to the control head PTT input of the radio. TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA10-01 Desktop Microphone 117 118 TMAA10-01 Desktop Microphone TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 15 TMAA10-02 Handset The TMAA10-02 handset provides the user with privacy and also improves the audio quality in noisy environments. The handset uses a dynamic microphone capsule, so for TM8100 radios, the TMAA02-06 support kit for concealed and dynamic microphones needs to be installed. handset pushbutton locking cradle radio to handset cord mounting plate When your radio receives a call and the handset is mounted in its locking cradle, the radio unmutes and you can hear the call from your radio’s internal speaker and from any connected remote speaker. If you remove the handset from its cradle when you receive a call, the radio unmutes and you can hear the call from your radio’s internal speaker, from any connected remote speaker and from the handset earpiece. Using private handset mode, the radios internal and external speakers are muted and the call can only be heard from the handset earpiece. grommet 15.1 Installation 15.1.1 Handset Wiring 1. Drill a hole in the chosen mounting surface for the radio to handset cord and pass the cord through the hole. 2. Prepare the radio to handset cord, as follows. ■ Cut the radio to handset cord to the required length. ■ Strip away about 60mm (2 inches) of the cable outer sheath on the end without a connector. ■ Cut off the exposed orange, red, black and bare wires. ■ Strip about 6mm (0.2 inches) of the coating off each of the five remaining wires. 3. Secure the radio to handset cord in the handset PCB P-clip b, as shown in the diagram. 4. Connect the five wires to the handset PCB connector c. TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA10-02 Handset 119 Table 15.1 Handset PCB connector wiring Handset PCB Connector b c de 15.1.2 15.1.3 2 white or violet d 3 blue e 8 brown f 9 yellow g 10 green h Handset Installation 1. Press the pushbutton and remove the handset from the locking cradle. 2. Disassemble the locking cradle by removing the four locking cradle screws. 3. Screw the handset mounting plate to the required mounting surface. Note that mounting screws are not provided in this kit. 4. Clamp the top part of the locking cradle onto the mounting plate, and secure it with the four locking cradle screws. Connecting the Handset to the Radio Important 120 fgh Colour Reference The handset microphone grommet must be installed whenever the handset to radio cord is plugged into the microphone socket. When installed, the grommet has two functions: ■ to prevent damage to the microphone socket when there is movement of the microphone cord, and ■ to ensure that the control head is sealed against water, dust and other environmental hazards. 1. Plug the radio to microphone cord into the microphone socket on the radio control head. 2. Slide the grommet along the cord and push two adjacent corners of the grommet into the microphone socket cavity. 3. Squeeze the grommet and push the remaining corners into position. 4. Check that the grommet is seated correctly in the cavity. TMAA10-02 Handset TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Figure 15.1 Correct handset microphone grommet seating microphone grommet control head 15.2 Radio Programming Dynamic microphone support must be enabled in the UI Preferences form of the radio’s programming application, so that audio is optomized for dynamic microphones. Refer to the online help of the programming application for more information. Dynamic Microphone Support Table 15.2 Handset settings in the UI Preferences form (TM8100 Programming Application) Field Setting Audio Setup Table 15.3 Enable Options Board Preamp selected Handset settings in the UI Preferences form (TM8200, TM9000/TP9000 Programming Application) Field Setting Audio>Audio Setup Private Handset Mode Selected/Cleared Selected/Cleared Dynamic Mic Support selected If private handset mode is required, the radio needs to be programmed to mute the audio power amplifier when the handset is out of the cradle. The audio path is then only through the RX AUDIO line to the handset earpiece. The following table shows the settings required in the Programmable I/O form of the radio’s programming application. Refer to the online help of the programming application for more information. Note Table 15.4 Pin If private handset mode is programmed, then no audio will be heard from the speakers if the handset is unplugged. Handset settings in the Programmable I/O form, Digital tab Direction CH_GPIO1 Input Label None TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Action Active Force Audio PA Off High Debounce 25 Signal State None Mirrored To None TMAA10-02 Handset 121 15.3 Interface Specification The following table and diagram summarizes the signals used for the handset on the radio’s microphone connector and shows the interface between the handset and the radio. Table 15.5 Handset microphone connector—pins and signals Pin 1 Figure 15.2 122 Signal RX_AUD Handset PCB Connector 8 Colour Description brown receive audio to handset 2 — — — not connected 3 — — — not connected 4 PTT 2 white PTT and hookswitch 5 MIC 9 yellow audio from the handset to dynamic-mic support board 6 GND 10 green analogue ground 7 — — — not connected 8 CH_GPIO1 3 blue programmable line controlling private mode Handset to. radio interface TMAA10-02 Handset TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 16 TMAA10-03 and TMAA10-06 High-Power Remote Speakers remote speaker cable The TMAA10-03 remote speaker (for the 25W radio) and the TMAA10-06 remote speaker (for the 40W/50W radio) are installed in parallel with the radio’s existing internal speaker. The remote speaker can then be installed at some distance from the radio, or it can be used to increase the volume of the audio from the radio’s existing internal speaker. mounting bracket The remote speaker cable is terminated with two receptacles. These receptacles are different between the TMAA10-03 and the TMAA10-06 remote speakers. receptacles Two spare receptacles are included with the remote speaker, along with four mounting screws and washers. 16.1 Installation Remote Speaker Mounting 1. Choose a mounting position for the remote speaker where it will not interfere with the operation of any of the vehicle controls. 2. Remove the remote speaker from the mounting bracket and use the screws and washers provided to fix the mounting bracket securely in the chosen location. Important Check before drilling that the drill will not damage any components or wiring behind the mounting location. ■ If mounting the bracket onto a metal surface, drill two 3.5mm (0.14 inch) holes in the appropriate locations and secure the bracket with the supplied self tapping screws. ■ If mounting the bracket to any other material, such as plastic, drill two 4.5mm (0.18 inch) holes and attach the bracket with screws and captive nuts, or similar. 3. Attach the speaker to the mounting bracket using the thumbscrews. 4. Run the free end of the speaker cable to the radio power cable and install the two receptacles in the power connector, as described in the “Power Connector Wiring” procedure. Important TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Check that the speaker cable is protected from engine heat, sharp edges and from being pinched or crushed. TMAA10-03 and TMAA10-06 High-Power Remote Speakers 123 Power Connector Wiring Insert the remote speaker receptacles into the power connector socket, as shown in the diagrams below. Note The positive remote speaker wire has a white stripe. With the TMAA10-03 remote speaker (25 W radio), insert the positive remote speaker wire into the position nearest to the red wire. With the TMAA10-06 remote speaker (40 W/50 W radio), insert the positive remote speaker wire into the upper position (marked “3”). .Figure 16.1 Power connector wiring of the TMAA10-03 remote speaker +13.8V (red) remote speaker cable speaker + speaker – power connector ground (black) .Figure 16.2 Power connector wiring of the TMAA10-06 remote speaker speaker – (to pin 2) +13.8V (red) remote speaker cable ground (black) 124 power connector speaker + (to pin 3) TMAA10-03 and TMAA10-06 High-Power Remote Speakers TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 17 TMAA10-04 Remote PTT Kit and TMAA10-05 Hands-Free Kit remote PTT (TMAA10-04) extension lead for remote PTT auxiliary connector plug The TMAA10-04 kit uses a conveniently mounted remote PTT key for PTT operation. When the remote PTT is activated, the remote microphone is used for communication. There are three mounting options for the remote microphone and an extension lead is provided for the remote PTT in the TMAA10-04 kit. remote microphone Important These kits do not meet the IP54 protection standard. Care must be taken when a radio with a TMAA10-04 or TMAA10-05 kit installed is being operated in an environment where there is water, dust or other environmental hazards. remote microphone mounting options 17.1 The TMAA10-04 remote PTT kit and the TMAA10-05 hands-free kit plug into the radio’s auxiliary connector. Both kits use the remote electret microphone to replace communication through the usual rugged microphone. The rugged microphone can still provide hookswitch operation, if this is required. VOX Operation (TMAA10-05 Hands-Free Kit) Your radio may able to detect the sound of your voice, so that you can make calls without using the PTT key. Voice-operated transmit (VOX) is turned on and off either by using a function key programmed for VOX or by using the radio’s Main menu. Changing to VOX Using a Function Key The function key programmed for VOX toggles VOX between on and off. When VOX is turned on, it remains on until the function key is pressed again. Changing to VOX by using the Main Menu 1. Select Menu>Radio Settings> Function Settings>VOX. 2. In the VOX menu, choose On. TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA10-04 Remote PTT Kit and TMAA10-05 Hands-Free Kit 125 3. Press Select. While VOX is on, the VOX indication may be programmed to appear below the channel information on your display. Changing the Sensitivity of VOX 17.2 You may need to change the threshold at which the radio detects your voice and makes a call. To do this, you use the VOX Sensitivity menu. 1. Select Menu>Radio Settings> Function Settings>VOX Sensitivity. 2. In the VOX Sensitivity menu, use the scroll keys or to adjust the VOX sensitivity to the desired level. 3. Press Done to save this setting. Installation Important Installing the Remote Microphone 1. Care should be taken to avoid routing any cables near vehicle pedal controls, steering column and other moving parts. Choose one of the three mounting options provided for the remote microphone and determine its most appropriate location. The mounting position of the microphone should be no more than 50cm (20 inches) from the user’s mouth. Installing the Remote PTT (TMAA10-04) 2. Route the remote microphone cable so as not to distract the driver. 3. Mount the remote microphone in the chosen location and check that the microphone and cable are clear of all the usual movements performed by the user. Important 1. The remote PTT must be operable from a normal driving position. Secure the remote PTT in position using the velcro strap and plug the remote PTT cord into the remote PTT extension lead. A common position for the remote PTT is on the gear lever of the vehicle. 2. 126 Check that the cord and lead do not interfere with the safe operation of the vehicle. TMAA10-04 Remote PTT Kit and TMAA10-05 Hands-Free Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 17.3 Radio Programming for the TMAA10-04 Remote PTT Kit Remote PTT Settings in the PTT Form The following table shows the settings required in the PTT form of the programming application. Some of these settings are default settings and may not need to be changed. Refer to the online help of the programming application for more information. Note Table 17.1 If hookswitch operation is programmed for the rugged microphone and the Inhibit PTT Transmission When Mic On Hook field is selected in the PTT tab of the PTT form, then the handsfree remote PTT cannot transmit when the rugged microphone hookswitch is closed (the microphone is on the microphone clip). Remote PTT settings in the PTT form, External PTT (1) tab Field Setting Advanced EPTT1 Remote PTT Settings in the Programmable I/O Form Pin AUX_GPI1 Voice Audio Source AUX MIC The following table shows the settings required in the Programmable I/O form of the programming application. Some of these settings are default settings and may not need to be changed. Refer to the online help of the programming application for more information. Note Table 17.2 PTT Transmission Type The Programmable I/O form setting for AUX_GPIO4 must have the default programming settings and the AUX_GPIO4 pullup resistor on the radio main PCB must be set for the factory default of 3.3V (R769 fitted). Remote PTT settings in the Programmable I/O form, Digital tab Direction Label Action Active Debounce Signal State Mirrored To Input None External PTT 1 Low 25 None None AUX_GPIO4 None None No Action None None None None 17.4 Radio Programming for the TMAA10-05 Hands-Free Kit VOX Settings in the PTT Form The following table shows the settings required in the PTT form of the programming application. For detailed instructions on how to configure a radio for VOX operation, refer to the section “Configuring VOX” in the online help of the programming application. TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA10-04 Remote PTT Kit and TMAA10-05 Hands-Free Kit 127 Table 17.3 VOX settings in the PTT form, External PTT (2) or VOX tab Field Setting EPTT2 or VOX Inhibit Inhibit PTT When Emergency Active selecta Inhibit PTT Transmission When Mic on Hook cleara Indicate PTT Inhibit to User Advanced EPTT2 or VOX PTT Transmission Type cleara Voice Audio Source AUX MIC PTT Priority Highesta a. These are recommended settings only. VOX Settings in the Key Settings Form In the Key Settings form of the programming application, one of the function keys on the control head can be programmed to activate VOX. Table 17.4 VOX settings in the Key Settings form Field Setting Key 1a Function Key Actions VOX Activation a. Select the required function key. 17.5 Interface Specification The following table and diagram summarizes the signals used for the remote PTT and hands-free kits on the radio’s auxiliary connector and shows the interface between the kits and the radio. Table 17.5 Auxiliary connector—pins and signals Pin B J C 1) D 1! E 1@ F 1# G 1$ H 1% I rear view 128 Signal name Description 8 +13V8_SW power to hands-free microphone preamplifier 10 AUX_GPIO4 reference voltage to pre-amplifier regulator 12 AUX_GPI1 PTT signal from hands-free kit 14 AUX_MIC_AUD microphone audio to the radio 15 AGND analogue ground TMAA10-04 Remote PTT Kit and TMAA10-05 Hands-Free Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Figure 17.1 17.6 TMAA10-04/TMAA10-05 to radio interface . Circuit Description The remote microphone signal is amplified by a pre-amplifier in the auxiliary connector plug. The power supply to this amplifier is provided by the +13.8V supply on the auxiliary connector. This supply is filtered and regulated down to approximately 3.3V. The reference voltage for the regulator is provided by AUX_GPIO4 line. The remote microphone signal is fed via AUX_MIC_AUD and an input selector to the radio’s internal microphone amplifier. The microphone input selected depends on the PTT source used to make the call. If the remote PTT is used, then AUX_MIC_AUD is selected. If the control head microphone PTT is used, then CH_MIC_AUD is selected. Test points for all other auxiliary connections are provided on the auxiliary connector plug PCB to facilitate the connection of other devices or signals e.g ignition switch signal. TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA10-04 Remote PTT Kit and TMAA10-05 Hands-Free Kit 129 17.7 PCB Information 17.7.1 TMAA10-04/TMAA10-05 Parts List (PCB IPN 220-01711-01) Ref. IPN Description C2 C3 C4 C6 C7 015-26330-08 018-15100-00 015-26330-08 015-26100-08 015-26100-08 Cap Cer 0805 330n 5% 10v X7r Cap 0603 10n 50v X7r +-10% Cap Cer 0805 330n 5% 10v X7r Cap Cer 0805 100n 10% X7r 50v Cap Cer 0805 100n 10% X7r 50v Q1 Q2 Q3 Q4 000-10084-71 000-10085-71 000-10084-71 000-10084-71 Xstr BC847BW NPN SOT323 Xstr SMD BC857BW PNP SOT323 Xstr BC847BW NPN SOT323 Xstr BC847BW NPN SOT323 R1 R3 R4 R6 R13 R16 R17 R18 R19 038-14220-00 038-14390-10 038-15470-10 038-15330-10 038-15100-10 038-15470-10 038-15150-00 038-15100-10 038-15100-10 Res 0603 2k2 1/16w +-5% Res 0603 3k9 1% Res 0603 47k 1/16w+-1% Res 0603 33k 1% Res 0603 10k 1/16w +-1% Res 0603 47k 1/16w+-1% Res 0603 15k 1/16w +-5% Res 0603 10k 1/16w +-1% Res 0603 10k 1/16w +-1% Ref. IPN Description 219-00305-00 cable 220-01711-01 Pcb HFree 240-06010-18 Conn 15w Hood/Cvr Drng MDJ15 252-00010-72 Mic Electret Unidir 2.5mm Plg 402-00006-01 F/Inst TMAA10-04/TMAA10-05 Eng TMAA10-04 Remote PTT only 236-00001-00 Sw Ptt W/Cbl & Strap 130 TMAA10-04 Remote PTT Kit and TMAA10-05 Hands-Free Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Pre-Amplifier Board Layout IPN 220-01711-01 IPN 220-01711-01 17.7.2 TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TMAA10-04 Remote PTT Kit and TMAA10-05 Hands-Free Kit 131 17.7.3 132 Pre-Amplifier Board Circuit Diagram TMAA10-04 Remote PTT Kit and TMAA10-05 Hands-Free Kit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 18 TOPA-SV-024 Test Unit The TOPA-SV-024 test unit is used to test and maintain Tait Orca portables (TOP) and TM8000 radios by providing an interface between the radio, a test PC, and an RF communications test set. The diagram below shows the front panel of the test unit. Figure 18.1 18.1 TOPA-SV-024 test unit Test Equipment Setup The diagram on the following page shows how the test unit is connected to the radio, the test PC, and the RF communications test set. Note TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 The test unit can also be connected to a T2000 radio using the T2000-11 cable. Use with T2000 radios is not described in this document. TOPA-SV-024 Test Unit 133 Figure 18.2 Test setup TEST PC RF COMMS TEST SET serial port (DB9) T2000-A19 cable TOPA-SV-024 computer connector (RJ12) radio connector (DB15) RF in/out (N-TYPE) transmit audio connector (BNC) AUDIO OUT (BNC) AUDIO IN HI (BNC) audio monitor out (BNC) receive audio / SINAD connector (BNC) TMAA21-01 cable OSCILLOSCOPE microphone connector (RJ45) speaker connector AC input (BNC) radio with user interface TMAA21-01 cable power connector auxiliary connector (DB15) microphone connector (RJ45) RF connector (BNC) TMAA20-02 cable programming connector (DB9) TMAA20-03 cable DC POWER SUPPLY radio without user interface banana plugs 134 TOPA-SV-024 Test Unit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 18.2 Operation This section explains the function of the TOPA-SV-024 test unit controls. The procedure for using the test unit is described in the section of the service manual covering test equipment. 18.2.1 TOP / TM8000 switch This 2-way toggle switch is used to switch attenuation resistors (R4, R5, R6) in and out of the line from the radio’s positive speaker output to the positive receive audio/SINAD output of the test unit (before the isolating transformer). ■ When set to TOP, the attenuation resistors are switched out. ■ When set to TM8000, the attenuation resistors are switched in (attenuation 10:1). Important 18.2.2 Selecting the wrong switch position can result in incorrect SINAD readings. TOP Mod Audio / Off / Mic Audio switch This 3-way toggle switch is used to switch between Mod Audio (Tait Orca portables only), Mic Audio, and Off (no audio signal). 18.2.3 ■ With the Tait Orca portables, this switch can be used for setting up dual point modulation by applying modulation to different parts of the radio. ■ For normal transmit deviation tests (Tait Orca portables and TM8000), this switch is set to Mic Audio. Hook On / Hook Off switch Important When using the test unit with Tait Orca portables, the Hook On / Hook Off toggle switch must be set to Hook Off. Tait Orca portables do not have a hookswitch, and if the switch is set to Hook On, the Tait Orca portable F1 function is activated. This 2-way toggle switch is used to simulate the microphone hookswitch opening (“hook off”) and closing (“hook on”). This is done by switching a 12kΩ resistor (R3) in or out of the MIC_PTT line. ■ When set to Hook Off, the 12kΩ resistor (R3) is switched out of the MIC_PTT line. This simulates the microphone being removed from the microphone clip. ■ When set to Hook On, a 12kΩ resistor (R3) is switched into the MIC_PTT line. This simulates the microphone being placed on the microphone clip. TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TOPA-SV-024 Test Unit 135 18.2.4 Rx / Tx/PTT switch This 2-way toggle switch is used to switch between receive and transmit mode. 18.2.5 ■ When set to Rx, the PTT line is switched to high impedance. ■ When set to Tx/PTT, the PTT line is pulled to ground. Speaker / Radio / Load switch This 3-way toggle switch is used during receive audio tests to switch the audio to the test unit speaker (Speaker), to the radio’s internal speaker (Radio) or to a dummy load consisting of R1 and R2 (Load). Note This switch does not disconnect the radio’s internal speaker on M8100 radios with a user interface. If the switch is set to Speaker or Load, this simulates an external speaker being connected in parallel to the radio’s internal speaker. TM8000 radios without a user interface do not have an internal speaker. With all settings, a low level audio signal is available for testing through the SINAD port. Tait Orca portables TM8000 radios with user interface 136 ■ When set to Speaker, only the speaker of the test unit is active. ■ When set to Radio, only the speaker of the Tait Orca portable is active. ■ When set to Load, no speaker is active. The audio signal is terminated in the test unit dummy load. ■ When set to Speaker, the speakers of the test unit and the TM8000 are both active. The speaker of the TM8000 cannot be disconnected. ■ When set to Radio, only the speaker of the TM8000 is active. ■ When set to Load, the TM8000 speaker remains active. TOPA-SV-024 Test Unit TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 18.3 PCB Information 18.3.1 Parts List (PCB IPN 220-01418-02A Rev. 4) Ref. IPN Description Ref. IPN Description BNC1 BNC2 C1 C2 C3 C4 PL1 PL2 R1 R2 R3 R4 R5 R6 R7 240-02100-11 240-02100-11 011-54100-01 011-54100-01 020-59100-06 011-54100-01 240-00010-55 240-04021-60 032-31820-01 032-31820-01 030-55120-20 030-53560-20 030-54270-20 030-52560-20 030-55100-20 Skt Coax BNC 3.5mm Pnl N/Tag Skt Coax BNC 3.5mm Pnl N/Tag Cap Cer AI 1n 10% T/C B 50v Cap Cer AI 1n 10% T/C B 50v Cap Elec Rdl 100m 16v 6.3x11 Cap Cer AI 1n 10% T/C B 50v Plg 15w Drng W-Wrap Pnl Mtg Skt 6w Modr Ph Vrt T-Ent Res M/F Pwr 17x5 8e2 5% 2.5w Res M/F Pwr 17x5 8e2 5% 2.5w Res Flm 4x1.6 12k 5% 0.4w Res Flm 4x1.6 560e 5% 0.4w Res Flm 4x1.6 2k7 5% 0.4w Res Flm 4x1.6 56e 5% 0.4w Res Flm 4x1.6 10k 5% 0.4w SW1 SW2 SW3 SW4 SW5 TRAN 230-00010-42 230-00010-57 230-00010-03 230-00010-16 230-00010-03 054-00010-17 Sw Tgl On Off On Dpdt Ms500hb Sw Tgl Dpdt On-On Pnl Mtg Sw Tgl Spst Mini Pnl Mtg Sw Tgr Spst 3-Pos Pnl Mtg Sw Tgl Spst Mini Pnl Mtg Xfmr Line 600 Ohm 1:1 Not part of the PCB: SPKR 032-31820-01 250-00010-19 Res M/F Pwr 17x5 8e2 5% 2.5w Spkr C/W Rubber Sealing Ring 18.3.2 PCB Layout top side IPN 220-01418-02 bottom side TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 TOPA-SV-024 Test Unit 137 138 TOPA-SV-024 Test Unit TOP TM8000 TOP TM8000 TM8000 TOP TM8000 TOP TOP TM8000 TOP TM8000 TOP TM8000 TOP TM8000 TM8000 TOP not fitted not fitted RADIO RADIO The component values in the schematic diagram are indicative only. Refer to the parts list for actual values used. not fitted SHOULD BE DPTT SPKR 8.2Ω IPN 032-31820-01 not part of PCB SPEAKER 4 Ω IPN 250-00010-19 18.3.3 Circuit Diagram TM8100/TM8200 Accessories Manual © Tait Electronics Limited August 2005 Tait General Software Licence Agreement This legal document is an Agreement between you (the “Licensee”) and Tait Electronics Limited (“Tait”). By using any of the Software or Firmware items prior-installed in the related Tait product, included on CD or downloaded from the Tait website, (hereinafter referred to as “the Software or Firmware”) you agree to be bound by the terms of this Agreement. If you do not agree to the terms of this Agreement, do not install and use any of the Software or Firmware. If you install and use any of the Software or Firmware that will be deemed to be acceptance of the terms of this licence agreement. The terms of this Agreement shall apply subject only to any express written terms of agreement to the contrary between Tait and the Licensee. Licence TAIT GRANTS TO YOU AS LICENSEE THE NONEXCLUSIVE RIGHT TO USE THE SOFTWARE OR FIRMWARE ON A SINGLE MACHINE PROVIDED YOU MAY ONLY: 1. COPY THE SOFTWARE OR FIRMWARE INTO ANY MACHINE READABLE OR PRINTED FORM FOR BACKUP PURPOSES IN SUPPORT OF YOUR USE OF THE PROGRAM ON THE SINGLE MACHINE (CERTAIN PROGRAMS, HOWEVER, MAY INCLUDE MECHANISMS TO LIMIT OR INHIBIT COPYING, THEY ARE MARKED “COPY PROTECTED”), PROVIDED THE COPYRIGHT NOTICE MUST BE REPRODUCED AND INCLUDED ON ANY SUCH COPY OF THE SOFTWARE OR FIRMWARE; AND / OR 2. MERGE IT INTO ANOTHER PROGRAM FOR YOUR USE ON THE SINGLE MACHINE (ANY PORTION OF ANY SOFTWARE OR FIRMWARE MERGED INTO ANOTHER PROGRAM WILL CONTINUE TO BE SUBJECT TO THE TERMS AND CONDITIONS OF THIS AGREEMENT). THE LICENSEE MAY NOT DUPLICATE, MODIFY, REVERSE COMPILE OR REVERSE ASSEMBLE ANY SOFTWARE OR FIRMWARE IN WHOLE OR PART. 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