T800/T800 SERIES 2 MANUALS/M820 00 2A0/Pages A2 1 4 Pages

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Mechanical

M820-00

2

Mechanical

2.1

Torx Recess Head Screws

A2.1

Torx recess head screws are becoming the standard screw head type in all T800 Series II
equipment, with Pozidriv and Philips recess head screws being used in fewer applications.
The Torx recess head has the advantage of improved screwdriver tip location, reducing
the chances of screw head damage caused by the driver tip rotating within the recess. In
addition, using a ball-tip Torx screwdriver allows you to drive a Torx head screw with
the driver on a slight angle, which can be useful in situations where access is restricted.
It is important that you use the correct Torx screwdriver tip:
M3 screws M4 screws -

T10
T20.

Figure 2.1 below shows a typical Torx recess head screw (actual hardware may differ
slightly from this illustration due to variations in manufacturing techniques).

"star" shaped recess with
six internal notches

Figure 2.1 Torx Screw Identification

Copyright TEL

01/07/00

A2.2

Mechanical

2.2

Pozidriv & Philips Recess Head Screws

M820-00

Pozidriv and Philips recess head screws will continue to be used in T800 Series II equipment in a few special applications. It is important that you use the correct type and size
screwdriver for each screw type to avoid damaging the screw head.
It is particularly important that you do not use Philips screwdrivers on Pozidriv screw
heads as the tapered driving flutes of the Philips screwdriver do not engage correctly
with the parallel-sided slots in the Pozidriv screw head. This can result in considerable
damage to the screw head if the screwdriver tip turns inside the recess.
Note:

If you find you need excessive downwards pressure to keep the screwdriver
tip in the Pozidriv screw head, you are probably using the wrong type and/
or size screwdriver.

Figure 2.2 below shows the main differences between typical Pozidriv and Philips screw
heads and screwdriver tips (actual hardware may differ slightly from these illustrations
due to variations in manufacturing techniques).

Pozidriv

Philips
internal notches

no special markings
"star" markings
between slots

slots with parallel sides

slots with tapered sides

driving flutes with
parallel sides
driving flutes with
tapered sides
ridges between
driving flutes

Figure 2.2 Pozidriv & Philips Screw & Screwdriver Identification

01/07/00

Copyright TEL

Mechanical

M820-00

2.3

Disassembly/Reassembly

2.3.1

Receivers/Exciters/Transmitters

A2.3

To carry out alignment or change option links, you need to remove only the top cover,
i.e. the one adjacent to the front panel handle and on the opposite side to the main
D-range connector (D-range 1/PL100).
You need to remove the bottom cover to:
• access transmitter RF power transistors and many SMD components
• change solder blob links
• fit test leads to circuit block access points.

2.3.2

Power Amplifiers

You should carry out the tuning and power output level setting procedures with the
cover on.

2.4

Cover Screw Torques

Receivers/Exciters/Transmitters

.. 1.36Nm/12in.lbf.

Power Amplifiers

.. 0.9Nm/8in.lbf.

Copyright TEL

01/07/00

A2.4

Mechanical

2.5

Chassis & Cover Compatibility

M820-00

The chassis and covers used in T800 Series II modules incorporate a number of design
changes to improve Electro-Magnetic Compatibility (EMC) performance. It is important that only the new-design covers are fitted to the new chassis to ensure correct
mechanical fit and continued compliance with appropriate EMC Type Approval regulations.
Figure 2.3 below shows some of the main features which can be used to identify the
new-design chassis and covers.
Chassis

←Top View

Rear View→

4 holes in
rear panel

loom channel in
top of walls

groove in top
of rear wall

Top Cover

provision for mounting speaker
(future development)

ridge on top
of rear wall

Bottom Cover

additional walls

Figure 2.3 Identification Of New-Design Chassis & Covers

01/07/00

Copyright TEL



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