A83004_2 Ray Marine St4000+ Service Manual
RayMarine_ST_4000_Service_Manual
autopilot + ST4000+ st4000
User Manual: Pdf
Open the PDF directly: View PDF 
.
Page Count: 34
| Download | |
| Open PDF In Browser | View PDF |
ST4000+ Autopilots D3730-1 ST4000+ Autopilots Service Manual For use on Z326, Wheel Autopilot Z327, Tiller Autopilot Z332, Tiller GP Autopilot Warning CE Marking of Equipment/Replacement Parts If the Autohelm equipment under repair, test, calibration, installation or setting to work carries the European CE mark, only parts and components supplied or approved for such use by Raytheon should be used in order to maintain compliance with the relevant CE requirements. Incorporation, use or attachment, by any means, of parts or components not supplied for or not approved for such use by Raytheon or, if supplied or approved for use by Raytheon, not properly fitted in accordance with instructions published, provided or recommended by Raytheon, may cause the equipment to malfunction and, in particular, to become unsafe or to no longer meet the relevant CE requirements. In these circumstances, Raytheon Marine Europe Ltd excludes liability to the fullest extent permissible in law for any loss or damage including any liability for its contribution to such loss or damage by its negligent acts or omissions . ST4000+ Autopilots Service Manual 83115-1 ST4000+ Autopilots ST4000+ Autopilots Service Manual 83115-1 Contents Contents Chapter 1. ST4000+ Control Head ......................................................................................... 1 1.1 PCB Changes ................................................................................................. 1 1.2 Disassembly/Assembly.................................................................................... 2 ST4000+ Control Head spare parts list ........................................................... 3 1.3 PCB Details .................................................................................................... 4 Input/Output Signals (refer to Figure 2. Circuit Diagram) ................................... 4 Circuit Diagram..................................................................................... 5 PCB Layout .................................................................................................. 6 PCB Component list ............................................................................. 7 Chapter 2. Fluxgate Compass Transducer ............................................................................ 9 2.1 Functional test ................................................................................................. 9 2.2 Magnetic deviation .......................................................................................... 9 2.3 Disassembly/assembly ................................................................................... 10 Fluxgate Compass spare parts list................................................................ 10 Chapter 3. Wheel Drive Actuator ......................................................................................... 11 3.1 Wheel Drive Actuator test................................................................................ 11 3.2 Disassembly/assembly ................................................................................... 12 Wheel Drive Actuator spare parts list ............................................................ 13 Disassembly ............................................................................................... 14 Belt removal ....................................................................................... 14 Pinion sprocket removal ...................................................................... 14 Drive lever and eccentric removal ......................................................... 14 Motor removal .................................................................................... 14 Gearbox removal ................................................................................ 15 Gearbox disassembly ................................................................. 15 Assembly ................................................................................................... 16 Gearbox assembly.............................................................................. 16 Motor assembly .................................................................................. 16 Adjustment eccentric assembly ........................................................... 16 Drive lever and eccentric assembly ...................................................... 17 Pinion sprocket and belt assembly ....................................................... 17 Drive ring closure ................................................................................ 17 3.3 Setting Belt Tension ........................................................................................ 18 Tools required: ............................................................................................ 18 Motor drive box ........................................................................................... 18 Motor drive box parts .......................................................................... 19 Procedure ................................................................................................. 19 ST4000+ Autopilots Service Manual 83115-1 ST4000+ Autopilots Chapter 4.Tiller Drive Actuator ............................................................................................ 21 4.1 Tiller Drive Actuator test .................................................................................. 21 4.2 Disassembly/assembly ................................................................................... 22 Tiller Drive Actuator spare parts list ............................................................... 23 Tiller Drive Actuator GP conversion kit (W003) ............................................... 23 Chapter 5.Tiller Drive Actuator GP ...................................................................................... 25 5.1 Tiller Drive Actuator GP test ............................................................................ 25 5.2 Disassembly/assembly ................................................................................... 26 Tiller Drive Actuator GP spare parts list ......................................................... 27 ST4000+ Autopilots Service Manual 83115-1 Chapter 1. ST4000+ Control Head Chapter 1. ST4000+ Control Head 1.1 PCB Changes When a PCB is changed, it may be necessary to set the new PCB to the required pilot type, ST4000+ Wheel, ST4000+ Tiller or ST4000+ Tiller GP 1. If the instrument is disassembled, fit the reflector, diffuser, elastomers, LCD and surround to the PCB 2. Apply 12V power to the instrument/PCB assembly 3. Press and hold STDBY for 14 seconds until CAL ? is displayed 4. Momentarily press +1 and -1 together to gain access to extended calibration (dealer set - up) 5. Advance from the CAL LOCK page to the pilot type page by pressing DISP 6. Use the +1 and -1 buttons to set the pilot type as required, 4000 WHL (wheel) or 4000 TILL (tiller) 7. Press STDBY to exit extended calibration 8. Switch off the power supply. Do not disconnect 9. When the pilot is fully powered down, switch the power on again 10.Check that the required pilot type is momentarily displayed before STANDBY is entered. If not, repeat the set - up procedure. In the case of a second failure, change the PCB. ST4000+ Autopilots Service Manual 83115-1 1 1 3 4 2 Figure 1: ST4000+ Control Head exploded view 2 ST4000+ Autopilots Service Manual 83115-1 17 (Note A) 5 6 8 (Note B) 9 10 Notes: A. Earlier production units have a shim (17) fitted to aid keypad compression. B. The castellated top edge of the diffuser (8) fits under the legs of the LEDs on the top edge of the PCB (10). C. It is recommended that a new case seal (12) is fitted on assembly. 7 (x2) 11 (x3) 1. Facia 2. Keypad 3. Label 4. Window insert 5. LCD surround 6. LCD 7. Elastomer strip (x2) 8. Diffuser 9. Reflector 12 (Note C) 13 11 (x8) 15 10. PCB 11. Retaining screw (x11) 12. Case seal 13. Rear cover 14. Buzzer connector 15. Label 16. Bulkhead gasket 17. Keypad shim (earlier units only) 14 16 D3721-1 ST4000+ Autopilots 1.2 Disassembly/Assembly Chapter 1. ST4000+ Control Head ST4000+ Control Head spare parts list The item numbers refer to Figure 1: ST4000+ Control Head exploded view Item Spare Description Part No. 1 Facia W115 2 Keypad Q219 Display kit, including Label (selection) Window insert LCD surround LCD Elastomer (x2) Q220 3 4 5 6 7 Diffuser kit, including Diffuser Reflector W117 8 9 10 PCB Q221 Fixing kit, including Screw (x11) W120 11 12 Case seal W118 Back cover assembly, including Back cover W119 13 14 15 16 Comments Fit ST4000+ label ST4000+/ST5000+ PCB Comes fitted with, Gortex filter, Sleeving, Buzzer and Buzzer connecter Fit ST4000+ label Label (selection) Bulkhead gasket W125 Sun cover D340 Not illustrated ST4000+ Autopilots Service Manual 83115-1 3 ST4000+ Autopilots 1.3 PCB Details Input/Output Signals (refer to Figure 2. Circuit Diagram) Pin No. Signal Description PL1/1 +12V Nominal 12V dc PL1/2 0V in 0V PL1/3 SeaTalk Intermittent streams of (nominal) 12V pulses PL2/1 +12V Nominal 12V dc PL2/2 0V in 0V PL2/3 SeaTalk Intermittent streams of (nominal) 12V pulses P1 +12V Nominal 12V dc P2 0V in 0V P3 SCRN 0V P4 Bias Nominal 2.5V dc (VRESET) P5 F/GA +2.5V dc P6 F/GB +2.5V dc P7 Coil drive AC signal, 17 cycles at 7.9kHz, driven twice every 1/16 second P8 Rudder reference supply Nominal 5V supply to rudder reference P9 Rudder reference 0 to 5V dc (nominal) rudder reference output P10 Rudder reference 0V 0V P11 SCRN 0V C+ Clutch +12V if Autopilot engaged; otherwise 0V C– Clutch 0V 0V MD1 MD1 When Autopilot engaged and depending on direction of drive, intermittent variable length pulses, nominal 12V; otherwise 0V MD2 MD2 When Autopilot engaged and depending on direction of drive, intermittent variable length pulses, nominal 12V; otherwise 0V NMEA in+ NMEA+ Intermittent streams of (nominal) 12V pulses NMEA in– NMEA– 0V 4 ST4000+ Autopilots Service Manual 83115-1 Chapter 1. ST4000+ Control Head D3723-1 Circuit Diagram Figure 2: Circuit Diagram ST4000+ Autopilots Service Manual 83115-1 5 ST4000+ Autopilots PCB Layout Taken from Drawing No: 4376-001 Issue: P Date: 03.10.97 Figure 3: PCB Component Layout 6 ST4000+ Autopilots Service Manual 83115-1 D3722-1 Chapter 1. ST4000+ Control Head PCB Component list Taken from Drawing No: 4376-001 Issue: P Date: 03.10.97 D3724-1 ST4000+ Autopilots Service Manual 83115-1 7 ST4000+ Autopilots 8 ST4000+ Autopilots Service Manual 83115-1 Chapter 2. Fluxgate Compass Transducer Chapter 2. Fluxgate Compass Transducer 2.1 Functional test Disconnect the Fluxgate from the Autopilot and check continuity as follows: Cable colour Connector pin number Resistance Screen to blue 2/4 < 10 ohms Red to green 3/5 < 5 ohms Red to yellow 3/6 < 5 ohms Red to screen 3/2 Open circuit 2.2 Magnetic deviation The Fluxgate Compass requires careful siting if optimum Autopilot performance is to be acheived. The SeaTalk electronics is able to correct the compass for most deviating magnetic fields present when the linearisation procedure is carried out. Any further deviation, introduced after linearisation, will introduce an error between the Fluxgate and the ship’s compass. This can be removed by carrying out the linearisation again. If the displayed deviation is greater than +/– 15 degrees the Fluxgate should be resited. Note: The linearisation procedure should always be carried out if the Fluxgate has been exchanged, removed or moved from its original mounting position. ST4000+ Autopilots Service Manual 83115-1 9 ST4000+ Autopilots 2.3 Disassembly/assembly 1 2 4 7 8 3 6 1. Cover 2. Seal 3. Pivot retaining screw (x2) 4. Bracket 5. Pivot sub-assembly 5 9 6. Fluxgate sub-assembly 7. Body 8. Body screw (x4) 9. Cable D3726-1 Figure 4. Fluxgate Compass exploded view Fluxgate Compass spare parts list The item numbers refer to Figure 4: Fluxgate Compass exploded view Item Spare Description Part No. Compass base kit, including Pivot retaining screw (x2) Bracket M096 3 4 Fluxgate sub-assembly, including Pivot sub-assembly (x2) Fluxgate sub-assembly M022 5 6 10 ST4000+ Autopilots Service Manual 83115-1 Comments Chapter 3. Wheel Drive Actuator Chapter 3. Wheel Drive Actuator 3.1 Wheel Drive Actuator test Carry out the passive and active tests detailed in Figure 6. Fuse/CB 12A Switch PSU 12V 15A D2386-1 Figure 5. Wheel Drive Actuator test connections Start Connect power supply as in Figure 5 Visually inspect unit OK No Change damaged components Yes Rotate drive ring by hand with clutch disengaged Switch on, and with clutch engaged, check drive ring moves and current is less than 2A OK No Yes OK No Yes Check gears, belt, rollers, belt tension, eccentric, drive lever, motor Change/adjust as necessary Change/adjust as necessary Restrain drive ring rotation until 6.5A is obtained. Check that belt does not slip. OK OK No Yes Check resistance across motor connector pins 2 and 3 is approximately 1 to 2 ohms No Check gears, belt, rollers, belt tension, eccentric, drive lever, motor Reverse polarity of supply Check wiring and connector Yes OK Switch on.Check drive ring moves in opposite direction to that of first test and current is less than 2A No Yes Check motor OK No Yes Check gears, belt, rollers, belt tension, eccentric, drive lever, motor Change/adjust as necessary Change as necessary Restrain drive ring rotation until 6.5A is obtained. Check that belt does not slip. OK No Yes Actuator OK. End of test D2390-1 Figure 6. Wheel Drive Actuator test flowchart ST4000+ Autopilots Service Manual 83115-1 11 1 5 Figure 7. Wheel Drive Actuator exploded view 12 ST4000+ Autopilots Service Manual 83115-1 3(x5) 11 4 16 6 7 17 12 13 22(x4) 18 10 20(x2) 19 2 21 23 8 Large chamfer of adjustment locking nut to face protective cap 24 32 25 33 26 34 27 35 36 13. Adjustment wheel assembly 14. Adjustment locking nut 15. Protection cap 16. Roller screw (x7) 17. Washer (x7) 18. Roller (x7) 19. Pin 20. Shim (x2) 21. Gearbox drive shaft/ gear carrier 'C' 22. Gearbox retaining screw (x4) 23. Gearbox 24. Red motor seal 14 15 1. Drive ring 2. Back mounting plate assembly 3. Screw (x5) 4. Support plate 5. Belt 6. Bearing 7. Pinion sprocket 8. Roll pin 9. Drive lever 10. Drive wheel assembly 11. Drive eccentric assembly 12. Adjustment eccentric assembly 14 15 9 30 31 D3727-1 25. Flux ring 26. Motor location peg 27. Motor 28. Motor clamp 29. Motor clamp 'O' ring 30. Connector 31. Connector seal 32. Sleeve 33. End cap 'O' ring 34. End cap 35. Sealing cap 36. Connector nut 37. Cable assembly 28 29 37 ST4000+ Autopilots 3.2 Disassembly/assembly Chapter 3. Wheel Drive Actuator Wheel Drive Actuator spare parts list The item numbers refer to Figure 7: Wheel Drive A ctuator exploded view Item Spare Description Part No. 1 Drive ring N031 2 Back mounting plate assembly N013 5 Belt D169 Pinion kit, including Pinion sprocket Protection cap Pin Shim (x2) N014 7 15 19 20 Drive lever kit, including Roll pin Drive lever N011 8 9 11 Drive eccentric assembly N024 N026 – – – Gearbox drive shaft/gear carrier ‘C’ kit, including Gearbox drive shaft/ gear carrier ‘C’ Planet gear (x12) Shim ‘O’ ring 27 Motor N012 Wiring kit, including Motor clamp Motor clamp ‘O’ ring Connector Connector seal End cap ‘O’ ring End cap Sealing cap Connector nut Cable assembly Q106 28 29 30 31 33 34 35 36 37 21 Comments Comes fitted with, pre-assembled gearbox, item 23 See Figure 8, item 3 See Figure 8, item 4 See Figure 8, item 2 See Figure 8, item 1 ST4000+ Autopilots Service Manual 83115-1 13 ST4000+ Autopilots Disassembly Belt removal Refer to Figure 7. Wheel Drive Actuator exploded view. 1. Insert a wide flat, non-metalic blade into the gap between the drive ring (1) and the back mounting plate (2). Gently lever the blade to force the drive ring (1) off the rollers (18) of the back mounting plate (2). Repeat this action in three to four places around the drive ring (1) in order to remove. 2. Unscrew and remove the five screws (3). Detach the support plate (4) from the back mounting plate (2). 3. Remove the belt (5). Pinion sprocket removal Refer to Figure 7. Wheel Drive Actuator exploded view. 1. Perform actions as described in Belt removal. 2. Lift the pinion sprocket (7) off the gearbox drive shaft/gear carrier ‘C’ (21). Drive lever and eccentric removal Refer to Figure 7. Wheel drive actuator exploded view. 1. Perform actions as described in Pinion sprocket removal. 2. Place a block with a suitable clearance hole under the drive lever/shaft (9) to provide support and prevent the shaft bending when the roll pin is driven out. 3. Drive out the roll pin (8). 4. Pull the drive lever (9) off the drive eccentric shaft (11). 5. Lift the drive eccentric assembly (11) and drive wheel assembly (10) off the back mounting plate (2). Motor removal Refer to Figure 7. Wheel Drive Actuator exploded view. 1. Unscrew and remove the connector nut (36). 2. Remove the sealing cap (35). 3. Grip the gearbox (23), unscrew and remove the sleeve (32) ensuring the connector does not rotate. 4. Withdraw motor (27)/location peg (26) disengaging it from the gearbox (23). Slide off the flux ring (25). Note: Although given separate item numbers, the gearbox (23) is an integral part of the back mounting plate assembly (2) and the location peg (26) is part of the motor (27). 14 ST4000+ Autopilots Service Manual 83115-1 Chapter 3. Wheel Drive Actuator 5. Desolder connector wires from the motor tags. Gearbox removal Refer to Figure 7. Wheel Drive Actuator exploded view. 1. Perform actions as described in Pinion sprocket removal, and 1, 2, 3 and 4 in Motor removal. 2. Unscrew and remove the four gearbox retaining screws (22). 3. Separate the gearbox ( 23) from the back mounting plate assembly (2) leaving the gearbox drive shaft/gear carrier ‘C’ (21) in place. 4. Support the gearbox drive shaft/gear carrier ‘C’ (21) and drive out the pin(19). 5 Withdraw the gearbox drive shaft/gear carrier ‘C’ (21) from the back mounting plate assembly (2). Gearbox disassembly 8 5 5 5 5 4 4 4 7 5 5 3 4 5 4 6 2 1 7 1. 'O' ring 2. Small shim spacer 3. Drive shaft/carrier assembly 'C' 4. Planet gear (x22) 5. Large shim spacer (x7) 6. Carrier assembly 'B' 7. Carrier assembly 'A' (x2) 8. Gear housing D3725-1 Figure 8. Gearbox exploded view ST4000+ Autopilots Service Manual 83115-1 15 ST4000+ Autopilots Assembly In all cases, assembly is a straight reversal of the steps described in Disassembly. Gearbox assembly Refer to Figure 7. Wheel Drive Actuator exploded view. 1. Rebuild gearbox. Refer to Figure 8. Gearbox exploded view 2. Fix the gearbox (23) to the back mounting plate assembly (2) using the four gearbox retaining screws (22). 3. Slide the two shims (20) over the gearbox drive shaft/gear carrier ‘C’ (21) and hard up against the back mounting plate assembly (2). 4. Support the gearbox drive shaft/gear carrier ‘C’ (21) and refit the pin (19). Note: If the original pin (19) is bent or damaged a replacement pin can be obtained from pinion kit, part no. N014. Motor assembly Refer to Figure 7. Wheel Drive Actuator exploded view. 1. Fit the red motor seal (24) over the threaded end of the gearbox (23). 2. Insert the connector wires through the motor clamp (28), and solder the connector wires to the motor tags – red lead to the tag with a red spot, black lead to the other motor tag. 3. Slide flux ring (25) on the motor (27) and fit onto the gearbox (23) ensuring that the motor drive gear is fully engaged with the gear train and the motor location peg (26) is engaged correctly into the gearbox (23). 4. Fit the ‘O’ ring (29) onto the motor clamp (28). 5. Place the connector seal (31) over the connector (30). 6. Screw the sleeve (32) with fitted ‘O’ ring (33) and end cap (34) onto the gearbox (23). 7. Place the sealing cap (35) over the connector (36) and secure with the connector nut (37). Adjustment eccentric assembly Refer to Figure 7. Wheel Drive Actuator exploded view. 1. Assemble the adjustment wheel assembly (13), adjustment eccentric assembly (12), adjustment lock nut (14) with its chamfered edge facing outwards, and protection cap (15) to the back mounting plate assembly (2). Note: Ensure that the drive lever (9) is in the slack (declutched) position and the adjustment eccentric assembly (12) is in its lowest position, so that the belt (5) is at its slackest. 16 ST4000+ Autopilots Service Manual 83115-1 Chapter 3. Wheel Drive Actuator Drive lever and eccentric assembly Refer to Figure 7. Wheel Drive Actuator exploded view. 1. Assemble the drive eccentric assembly (11) and drive wheel assembly (10) to the back mounting plate assembly (2). 2. Slide the drive lever (9) onto the drive eccentric assembly (11). Support the drive lever (9) and insert the roll pin (8). Note: Always use a new roll pin (8) on refit. Pinion sprocket and belt assembly Refer to Figure 7. Wheel Drive Actuator exploded view. 1. Slot the pinion sprocket (7) over the gearbox drive shaft (21) and pin (19). 2. With the drive lever (9) in its slack (declutched) position and the adjustment eccentric assembly (12) is in its lowest position fit the belt (5) around the pinion sprocket (7), drive wheel assembly (10) and adjustment wheel assembly (13). 3. Position the support plate (4) with fitted bearing (6) onto the gearbox drive shaft (21), drive eccentric assembly (11), adjustment eccentric assembly (12) and over the screw pillars. Insert the five screws (3) and secure the support plate (4). Note: Take care not to cut new threads in the screw pillars when securing the support plate (4). Drive ring closure Refer to Figure 7. Wheel Drive Actuator exploded view. 1. Rest the drive ring (1) over the rollers (18). 2. Locate the rollers (18) nearest the gearbox (23) into the groove of the drive ring (1). Push down and around the drive ring (1) to progressively snap the drive ring (1) over the remaining rollers (18). 3. Spin the drive ring (1) in both directions, two or three times, too ensure the assembly is fully seated and free running. ST4000+ Autopilots Service Manual 83115-1 17 ST4000+ Autopilots 3.3 Setting Belt Tension The purpose of the belt tensioning procedure is to ensure that: 1. The belt is sufficiently tight to transmit the normal maximum drive torques. 2. The belt is not over-tightened, as this will increase the backdrive load to a level where it can be felt on the vessel’s wheel. Tools required: 4000 Drive unit torque fixture Service tool number - T033 4000 Drive unit torque adjuster Service tool number - T032 Motor drive box and ammeter Motor drive box SW1 FS1 IC1 LM396K 15A R1 121R Red (ZO78) Brown (Z077) 12V BATTERY ACTUATOR D1 MR752 + C1 4700uF + C2 4.7uF R2 845R + C3 22uF + C4 4.7uF R3 Blue 1KO D2384-1 Figure 9. Motor drive box circuit diagram 18 ST4000+ Autopilots Service Manual 83115-1 Chapter 3. Wheel Drive Actuator Motor drive box parts Component Description R1 Resistor 121R 0.1% metal film R2 Resistor 845R 0.1% metal film R3 Resistor 1k0 0.5W C1 Capacitor 4700uF 20% electrolytic 25V C2 Capacitor 4.7uF 10% solid tantalum 35V C3 Capacitor 22uF 10% solid tantalum 35V C4 Capacitor 4.7uF 10% solid tantalum 35V D1 Diode MR 752 IC1 LM396K High power 10A regulator F1 Fuse 15A quick blow Fuseholder 1.1/4 inch SW1 Switch Single pole single throw TO3 Insulating kit Diecast box Procedure 1. Screw the drive ring clamp to the front ring. Use the group of two holes on their own, not two holes in a group of four. Screw the torque restraint pin into the back mounting plate 2. Connect the motor to the motor drive box, using an in - line ammeter (0 10 amps) to measure current 3. Connect the motor drive box to a 12V battery. The drive box provides a regulated 10.5V supply to the motor 4. Engage the drive unit clutch 5. Use the eccentric adjuster to loosen (anti - clockwise) the locking nut and allow the eccentric to move to the minimum tension position 6. Switch on the drive to the motor and, using a 1.5mm Allen key, rotate the eccentric anticlockwise (as viewed from above) to increase belt tension until the belt just stops slipping (motor stalled) 7. Check that the motor current is approximately 6.5 amps 8. Tighten the locking nut, apply Loctite to retain the setting and switch off the motor drive. ST4000+ Autopilots Service Manual 83115-1 19 ST4000+ Autopilots 20 ST4000+ Autopilots Service Manual 83115-1 Chapter 4. Tiller Drive Actuator Chapter 4. Tiller Drive Actuator 4.1 Tiller Drive Actuator test Carry out the passive and active tests detailed in Figure 11.Tiller Drive Actuator test flowchart. Blue Fuse/CB 12A 1 2 3 Brown Blue Switch Brown Actuator deck plug PSU 12V 15A D2394-1 Figure 10.Tiller Drive Actuator test connections Start Connect power supply as in Figure 10. Visually inspect unit OK No Change damaged components Yes Switch on, check thrust rod moves and current less than 2.5A Extend and retract thrust arm by hand OK OK No Check gears, thrust rod, actuator body, motor No Yes Change as necessary Yes Change as necessary Check resistance across motor connector pins 2 and 3 is approximately 1 to 2 ohms OK No Check wiring and connector Check gears, thrust rod, actuator body, motor Switch off. Reverse connections to PSU Switch on. Check thrust rod moves in opposite direction to that of first test and current less than 2.5A Yes OK No Yes Check motor OK No Yes Check gears, thrust rod, actuator body, motor Change as necessary Change as necessary Actuator OK. End of test D3728-1 Figure 11. Tiller Drive Actuator test flowchart ST4000+ Autopilots Service Manual 83115-1 21 9. Flux ring 10. Motor sleeve 11. End cap assembly 12. Cable clamp 13. Clamp seal 14. Cable clamp nut 15. SeaTalk deck plug Figure 12. Tiller Drive Actuator exploded view 22 ST4000+ Autopilots Service Manual 83115-1 1 8 Notes: A. Ensure cable clamp nut (14) is unscrewed before undoing the motor sleeve. B. The hole in the gear annulus (7) that accepts the drive gear of the motor (8) is of a different diameter to that of the ST4000+ GP gear annulus. C. Care should be taken not to cross-thread the annulus (7) when screwing into the thrust tube (2). 1. Ram cap 2. Thrust tube 3. Lead screw assembly 4. Planet gear (x4) 5. Shim 6. 'O' ring (x3) 7. Gear annulus 8. Motor (Q114) 9 2 10 15 6 11 3 14 Note A ST4000+ GP 16mm diameter End view of Annulus (7) 13 6 ST4000+ 13mm diameter 12 4 (x4) 5 7 Notes B & C 6 D2395-1 ST4000+ Autopilots 4.2 Disassembly/assembly Chapter 4. Tiller Drive Actuator Tiller Drive Actuator spare parts list The item numbers refer to Figure 12: Tiller Drive Actuator exploded view Item Spare Description Part No. Comments Drive module Q047 Complete drive unit 8 Motor Q114 11 End cap assembly W014 Tiller Drive Actuator GP conversion kit (W003) This GP conversion kit (W003) gives the option of converting the ST4000+ which has the power to helm boats of up to 6,500 kg (14,300 lbs) displacement, to the ST4000+ GP which would push the limit up to 9,000 kg (20,000 lbs) displacement. 1 2 3 4 3 5 6 7 1. Planet gear (x4) 2. Shim 3. 'O' ring (x3) 4. Gear annulus 5. Motor 6. Motor spacer 7. Cable tie 8. Motor sleeve 9. End cap assembly 8 3 9 D2397-1 Figure 13. Tiller Drive Actuator GP conversion kit (W003) ST4000+ Autopilots Service Manual 83115-1 23 ST4000+ Autopilots 24 ST4000+ Autopilots Service Manual 83115-1 Chapter 5. Tiller Drive Actuator GP Chapter 5. Tiller Drive Actuator GP 5.1 Tiller Drive Actuator GP test Carry out the passive and active tests detailed in Figure 15.Tiller Drive Actuator GP test flowchart. Blue Fuse/CB 12A 1 2 3 Brown Blue Switch Brown Actuator deck plug PSU 12V 15A D2398-1 Figure 14.Tiller Drive Actuator GP test connections Start Connect power supply as in Figure 10. Visually inspect unit OK No Change damaged components Yes Switch on, check thrust rod moves and current less than 2A Extend and retract thrust arm by hand OK OK No Check gears, thrust rod, actuator body, motor No Yes Change as necessary Yes Change as necessary Check resistance across motor connector pins 2 and 3 is approximately 1 to 2 ohms OK No Check wiring and connector Check gears, thrust rod, actuator body, motor Switch off. Reverse connections to PSU Switch on. Check thrust rod moves in opposite direction to that of first test and current less than 2A Yes OK No Yes Check motor OK No Yes Check gears, thrust rod, actuator body, motor Change as necessary Change as necessary Actuator OK. End of test D3731-1 Figure 15.Tiller Drive Actuator GP test flowchart ST4000+ Autopilots Service Manual 83115-1 25 9. Cable tie 10. Motor spacer 11. Motor sleeve 12. End cap assembly 13. Cable clamp 14. Clamp seal 15. Cable clamp nut 16. SeaTalk deck plug Figure 16. Tiller Drive Actuator GP exploded view 26 ST4000+ Autopilots Service Manual 83115-1 1 8 Notes: A. Ensure cable clamp nut (15) is unscrewed before undoing the motor sleeve. B. The hole in the gear annulus (7) that accepts the drive gear of the motor (8) is of a different diameter to that of the ST4000+ gear annulus. C. Care should be taken not to cross-thread the annulus (7) when screwing into the thrust tube (2). 1. Ram cap 2. Thrust tube 3. Lead screw assembly 4. Planet gear (x4) 5. Shim 6. 'O' ring (x3) 7. Gear annulus 8. Motor 9 10 2 11 16 6 12 3 14 6 15 Note A ST4000+ 13mm diameter ST4000+ GP 16mm diameter End view of Annulus (7) 13 4 (x4) 5 7 Notes B & C 6 D2396-1 ST4000+ Autopilots 5.2 Disassembly/assembly Chapter 5. Tiller Drive Actuator GP Tiller Drive Actuator GP spare parts list The item numbers refer to Figure 16: Tiller drive actuator GP exploded view Item 4 5 6 7 8 9 10 11 12 Spare Description Part No. Comments Drive module Q086 Complete drive unit ST4000+ GP kit, incuding Planet gear (x4) Shim ‘O’ ring (x3) Annulus Motor Cable tie Motor spacer Motor sleeve End cap assembly W003 Serves as an upgrade conversion kit for the ST4000+ tiller drive actuator. ST4000+ Autopilots Service Manual 83115-1 27 ST4000+ Autopilots 28 ST4000+ Autopilots Service Manual 83115-1 ST4000+ Autopilots ST4000+ Autopilots Service Manual 83115-1 ST4000+ Autopilots Raytheon Marine Company 676 Island Pond Road Manchester New Hampshire 03109-5420 Tel: (001 603) 647 7530 Fax: (001 603) 634 4756 Raytheon Marine Europe Limited Anchorage Park, Portsmouth Hampshire PO3 5TD Tel: (01705) 693611 Fax: (01705) 694642 http: //www.raytheon.com ST4000+ Autopilots Service Manual 83115-1
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.2 Linearized : Yes Modify Date : 1998:01:30 09:40:51 Title : a83004_2 Subject : a83004_2 Author : derekl Creator : Adobe PageMaker 6.5 Producer : Acrobat Distiller 3.0 for Windows Create Date : 1998:01:30 09:40:30 Page Count : 34EXIF Metadata provided by EXIF.tools