Omron STI TL5012 Safety Interlock Switch

: Pdf Tl5012-Safety-Interlock-Switch TL5012-Safety-Interlock-Switch Spec Sheets Omron

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TL5012

R

C

US

Conforms to EN1088, EN60947-5-1, EN292, EN60204-1,
EN50081, EN50082
UL and C-UL listed

safety interlock switches

G

TL5012

Compact Safety Interlock Switch with Guard Door Locking
■	

■	

■	

High locking force of 1000 N
(225 lb.) locks guard door shut
until machine is safe to enter
NEMA 6 enclosure enables
the TL5012 to withstand water
washdown cleaning
Lid-mounted status light is on
when solenoid is energized,
indicating that solenoid has
unlocked the guard door

■	

■	

■	

Easy installation—compact
footprint of 2.25 x 5.25 in.
and rotatable head allowing 4
possible actuator entry points
makes installation easy
Optional override key allows
manual unlocking of the guard
while, at the same time, locking
the safety contacts open
Long life—the TL5012, with
its stainless steel actuator, is
designed for a minimum of one
million actuations.

A
N
OmrOn Scientific technOlOgieS, inc.
USA Tel. 1/888/510-4357
canada Tel. 1/866/986-6766
G200

For the Latest Information
On the Internet: www.sti.com or www.omron.ca

Go to the Engineering Guide
For in-depth information on
safety standards and use.

For More Guarding Products
See Section N for safeguarding
cutting and turning machines

MSR7C

DC A1 A2
ED.

MSR5T

MSR9T

7
21

MSR6R/T

MSR7R

TL5012


9 10

MSR10 RD

MSR8T

MSR11R & 12T

MSR14T

Ferrogard GS1/GS2

8
■	 22
4

Operation

Atlas 4 (3 pole)

Trojan

Contact Arrangements
MSR15D

or

BUTTON 2

E-STOP

BUTTON 1

3

CU2

GS1 & GS2

CU1

Rotacam 3pole

Protekta 2 hand control

Centurion 3pole

Spartan

B

A

1

G

2

D

The head rotates 180° to give four possible actuator entry points. Once
the required entry has been selected, attach catch case to the switch.

Emergency Override
The TL5012’s locking mechanism can be overridden in emergencies by using either a torx
screwdriver or the override key.

A distance of 2.45 mm or
less is required between
face of switch and face of
actuator for switch to lock.
Locking Force = 1000 N (225 lb.) maximum

■	

Optional
Override key

Applications

Typical applications are on sliding guard doors or swinging guard
doors that must remain locked
until a signal is applied to unlock
the guard door.

OmrOn Scientific technOlOgieS, inc.
USA Tel. 1/888/510-4357
canada Tel. 1/866/986-6766

For the Latest Information
On the Internet: www.sti.com or www.omron.ca

G201

safety interlock switches

c

TL5012

■	

Application
Monitoring Units

■	

Specifications

electrical

tl5012-1

All models

tl5012-2

contact configurations:

2 N/C + 1 N/O

3 N/C

Safety contacts:

2 N/C positive break

3 N/C positive break

Switching Ability
Ac:

500 V–1 A, 250 V–2 A, 100 V–5 A

Dc:

SR223SMT Timer Unit

safety interlock switches

G

250 V–0.5 A, 24 V–2 A

Safety contact gap:

> 2 mm (0.079 in.)

Auxiliary contacts:

1 N/O

Used with the TL4024 for machines with constant
overrun. Gives a timed delay to the lock/release
signal. Failsafe and adjustable to a range of
times from 1.0 seconds up to 31 seconds.

max Switching current/Volt/Amp:

500 V/500 VA

information on the SR223SMT,
✎ For
see page H82

Solenoid Power:

7 W, approx. 900 mA inrush

Solenoid rating:

100% duty

minimum current:

5 V 5 mA DC

electrical life:

1 x 106 minimum

Solenoid Supply Voltage:

24 VDC/AC or 110 VAC or 220 VAC

mechanical
mounting:

Any position

Actuator travel for Positive Opening:

Contacts open when solenoid is energized

mounting hardware:

2 x M5 screws

min Operating radius:

Approximately 175 mm (7 in.) with

max holding force:

1000 N (225 lb.)

max Actuation Speed:

160 mm/sec (6.3 in./sec)

max Activation frequency:

1 cycle/sec

standard actuator

SR125SMS Stop Motion
Sensing Unit
Used with the TL4024 for machines with
inconstant or variable overrun. Senses back EMF
of AC or DC motors. Failsafe and adjustable to a
range of 0.01 V to 0.10 V.

information on the SR125SMS,
✎ For
see page H42

case material:

UL listed, glass-filled polyester

Actuator material:

Stainless steel

Wiring entry:

1 x M20 conduit with 0.5 in. NPT adapter

Weight:

260 g (9.2 oz.)

color:

Red

mechanical life:

1 x 106 minimum

environmental
Protection:

IP67 (NEMA 6)

Operating temperature:

-20 to 60°C (-4 to 176°F)

cleaning:

Water washdown

compliance
Standards: EN1088, EN60947-5-1, EN292, EN60204-1, EN50081, EN50082
Approvals/listings: CE marked for all applicable directives, UL and C-UL

Safety Monitoring Relay Units
Safety monitoring relays ensure a maximum level
of safety by monitoring all wiring in the safety
circuit, including switches and contactors. Any
fault and the power to the machine is switched
off. A variety of safety monitoring relay units are
available.

Specifications are subject to change without notice.
Note: The safety contacts of the Omron STI switches are described as normally closed (N/C)—i.e.,
with the guard closed, actuator in place, and the machine able to be started.

A

information on Safety Monitoring
✎ For
Relays, see page H1
OmrOn Scientific technOlOgieS, inc.
USA Tel. 1/888/510-4357
canada Tel. 1/866/986-6766
G202

N
For the Latest Information
On the Internet: www.sti.com or www.omron.ca

Go to the Engineering Guide
For in-depth information on
safety standards and use.

For More Guarding Products
See Section N for safeguarding
cutting and turning machines

TL5012

Dimensions — mm/in.
120 /4.72

StAnDArD ActUAtOr

37
1.45

3.5
0.14

9
0.354

8
0.315

11.2
0.441

29
1.142

20.5
0.807

52
2.047

40
1.57
4
0.16

m5 cSK

40
1.57

52 /2.047

25.5
1.004

52
2.05

31
1.22

8
20 0.31
0.79

cAtch retAiner

6.8
0.27

4 x Ø5.5
0.22
2 x m3

G

Adjusting
screws

19
0.75

13
0.51
51
2.01

18
0.71

Ordering

model

Solenoid

contacts

Wiring entry

Part no.

TL5012-1024SM (standard actuator)

24 VAC/DC

2 N/C + 1 N/O

1 x M20 with NPT adapter

44530-0010

TL5012-1110SM (standard actuator)

110 VAC

2 N/C + 1 N/O

1 x M20 with NPT adapter

44530-0020

TL5012-1220SM (standard actuator)

220 VAC*

2 N/C + 1 N/O

1 x M20 with NPT adapter

44530-0030

TL5012-2024SM (standard actuator)

24 VAC/DC

3 N/C

1 x M20 with NPT adapter

44530-0050

TL5012-2110SM (standard actuator)

110 VAC

3 N/C

1 x M20 with NPT adapter

44530-0060

TL5012-2220SM (standard actuator)

220 VAC*

3 N/C

1 x M20 with NPT adapter

44530-0070

Override key, molded plastic

44530-0700

Spare standard actuator (without catch and catch case)

44519-0700

Spare mechanical catch kit (use with standard actuator only)

44501-0740

Spare alignment guide (plastic)

44501-0770

Spare M20 to 0.5 in. NPT adapter

44512-0110

M20 Cord Grip

44512-0090

Conduit Lights (see pages G239 & G240)
Accessories (see page G238)
*220 VAC units are available on special order. Minimum order quantities may apply.

OmrOn Scientific technOlOgieS, inc.
USA Tel. 1/888/510-4357
canada Tel. 1/866/986-6766

For the Latest Information
On the Internet: www.sti.com or www.omron.ca

G203

safety interlock switches

4
18
0.157 0.709

14.5
0.571

5.5
0.217

7.25
0.285

34.5
1.358

1.5
0.059

5.5
0.217

8
0.315

18
0.71
36
1.42

fleXiBle/ADJUStABle ActUAtOr 1

40/1.575

KeY

■	

52
2.05

14.5
0.57

cAtch cASe

5
0.197

7
0.276

40/1.575

52/2.047

58/2.283

14
0.551

35
1.378

40
1.575
emergencY
releASe POintS

12
0.472

cOnDUit entrY
m20
31
1.220

2.5
0.098

■	



---

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Create Date                     : 2007:04:18 09:53:23-05:00
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Format                          : application/pdf
Title                           : Omron STI TL5012
Description                     : Omron STI TL5012 Safety Interlock Switches
Creator                         : Omron STI
Subject                         : Omron STI, TL5012, Compact Safety Interlock Switch with Guard Door Locking, High locking force of 1000 N (225 lb.) locks guard door shut until machine is safe to enter, NEMA 6 enclosure enables the TL5012 to withstand water washdown cleaning
Producer                        : Adobe PDF Library 7.0
Trapped                         : False
Keywords                        : Omron STI..TL5012..Compact Safety Interlock Switch with Guard Door Locking..High locking force of 1000 N (225 lb.) locks guard door shut until machine is safe to enter..NEMA 6 enclosure enables the TL5012 to withstand water washdown cleaning
Page Count                      : 4
Author                          : Omron STI

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