Omron STI TL5012 Safety Interlock Switch

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TL5012

R

C US

Conforms to EN1088, EN60947-5-1, EN292, EN60204-1,

EN50081, EN50082

UL and C-UL listed

G

safety interlock switches

TL5012

Compact Safety Interlock Switch with Guard Door Locking

■ High locking force of 1000 N

(225 lb.) locks guard door shut

until machine is safe to enter

■ NEMA 6 enclosure enables

the TL5012 to withstand water

washdown cleaning

■ Lid-mounted status light is on

when solenoid is energized,

indicating that solenoid has

unlocked the guard door

■ Easy installation—compact

footprint of 2.25 x 5.25 in.

and rotatable head allowing 4

possible actuator entry points

makes installation easy

■ Optional override key allows

manual unlocking of the guard

while, at the same time, locking

the safety contacts open

■ Long life—the TL5012, with

its stainless steel actuator, is

designed for a minimum of one

million actuations. Go to the Engineering Guide

A For in-depth information on

safety standards and use.

For More Guarding Products

N See Section N for safeguarding

cutting and turning machines

OMRON SCIENTIFIC TECHNOLOGIES, INC. For the Latest Information

USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 On the Internet: www.sti.com or www.omron.ca

G200

Trojan Cadet/Ensign Elf/Sprite Isomag Rotacam

Senator Imp FRS1, 2, 20, 21

FRS1

FRS2

CONTROL UNIT

SENSOR

FRS21

BUTTON 1

E-STOP

BUTTON 2

FRS20

FRS3

FRS4

GS1 & GS2

FRS5

FRS3, 4, 5 FRS6, 9, 10

Ferrocode Sensor Ferrotek Ferrocode Sentinel 1 Sentinel 4+

Titan TLS 1 & 2 Titan TLS 3 Atlas 4 Atlas 4 trapped key Centurion

Lifeline 1 Lifeline 2 Lifeline 4 Protekta Telescopic

CU1 CU2 MSR5T MSR6R/T MSR7R

MSR7C MSR9T MSR10 RD MSR8T Ferrogard GS1/GS2

Atlas 4 (3 pole)

Protekta 2 hand control

MSR14T MSR15D

Trojan Rotacam 3pole Centurion 3pole Spartan

FRS6

FRS9

FRS10

or

SENSOR

SAFETY

AUXILIARY

CONTROL UNIT

or

or or

A1A2

11

21

33

34

53

100% ED.

AC/DC

41 12

54

42

22

A1A2

11

21

33

34

51

100% ED.

AC/DC

41 12

52

42

22

A2A1

4

22

8

7

100% ED.

AC/DC

9 10

3

21

A2

A1

4

8

7

100% ED.

AC/DC

9 10

3

A2

A1

4

8

7

100% ED.

AC/DC

9 10

3

or

or

MSR11R & 12T

TL5012

■ Operation

A B

1

2

CD

The head rotates 180° to give four possible actuator entry points. Once

the required entry has been selected, attach catch case to the switch.

A distance of 2.45 mm or

less is required between

face of switch and face of

actuator for switch to lock.

Locking Force = 1000 N (225 lb.) maximum

■ Applications

Typical applications are on slid-

ing guard doors or swinging guard

doors that must remain locked

until a signal is applied to unlock

the guard door.

Contact Arrangements

or

G

Emergency Override

The TL5012’s locking mecha-

nism can be overridden in emer-

gencies by using either a torx

screwdriver or the override key.

Optional

Override key

safety interlock switches

OMRON SCIENTIFIC TECHNOLOGIES, INC. For the Latest Information

USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 On the Internet: www.sti.com or www.omron.ca

G201

TL5012

G

safety interlock switches

■ Application

Monitoring Units

SR223SMT Timer Unit

Used with the TL4024 for machines with constant

overrun. Gives a timed delay to the lock/release

signal. Failsafe and adjustable to a range of

times from 1.0 seconds up to 31 seconds.

✎ For information on the SR223SMT,

see page H82

SR125SMS Stop Motion

Sensing Unit

Used with the TL4024 for machines with

inconstant or variable overrun. Senses back EMF

of AC or DC motors. Failsafe and adjustable to a

range of 0.01 V to 0.10 V.

✎ For information on the SR125SMS,

see page H42

Safety Monitoring Relay Units

Safety monitoring relays ensure a maximum level

of safety by monitoring all wiring in the safety

circuit, including switches and contactors. Any

fault and the power to the machine is switched

off. A variety of safety monitoring relay units are

available.

✎ For information on Safety Monitoring

Relays, see page H1

■ Specifications

Electrical TL5012-1 All Models TL5012-2

Contact Configurations: 2 N/C + 1 N/O 3 N/C

Safety Contacts: 2 N/C positive break 3 N/C positive break

Switching Ability

AC: 500 V–1 A, 250 V–2 A, 100 V–5 A

DC: 250 V–0.5 A, 24 V–2 A

Safety Contact Gap: > 2 mm (0.079 in.)

Auxiliary Contacts: 1 N/O

Max Switching Current/Volt/Amp: 500 V/500 VA

Minimum Current: 5 V 5 mA DC

Electrical Life: 1 x 106 minimum

Solenoid Supply Voltage: 24 VDC/AC or 110 VAC or 220 VAC

Solenoid Power: 7 W, approx. 900 mA inrush

Solenoid Rating: 100% duty

Mechanical

Mounting: Any position

Actuator Travel for Positive Opening: Contacts open when solenoid is energized

Mounting Hardware: 2 x M5 screws

Min Operating Radius: Approximately 175 mm (7 in.) with

standard actuator

Max Holding Force: 1000 N (225 lb.)

Max Actuation Speed: 160 mm/sec (6.3 in./sec)

Max Activation Frequency: 1 cycle/sec

Case Material: UL listed, glass-filled polyester

Actuator Material: Stainless steel

Wiring Entry: 1 x M20 conduit with 0.5 in. NPT adapter

Weight: 260 g (9.2 oz.)

Color: Red

Mechanical Life: 1 x 106 minimum

Environmental

Protection: IP67 (NEMA 6)

Operating Temperature: -20 to 60°C (-4 to 176°F)

Cleaning: Water washdown

Compliance

Standards: EN1088, EN60947-5-1, EN292, EN60204-1, EN50081, EN50082

Approvals/Listings: CE marked for all applicable directives, UL and C-UL

Specifications are subject to change without notice.

Note: The safety contacts of the Omron STI switches are described as normally closed (N/C)—i.e.,

with the guard closed, actuator in place, and the machine able to be started.

A

N

Go to the Engineering Guide

For in-depth information on

safety standards and use.

For More Guarding Products

See Section N for safeguarding

cutting and turning machines

OMRON SCIENTIFIC TECHNOLOGIES, INC. For the Latest Information

USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 On the Internet: www.sti.com or www.omron.ca

G202

TL5012

■ Dimensions — mm/in.

40

1.575

7

0.276

5

0.197

5.5

0.217

34.5

1.358

8

0.315

5.5

0.217

KEY

20.5

0.807

40/1.575

52/2.047

58/2.283

EMERGENCY

RELEASE POINTS

31

1.220

9

0.354

14

0.551

37

1.45

8

0.315

M20

35

1.378 2.5

0.098

0.472

52

2.047

29

1.142

CATCH CASE

52 /2.047

7.25

0.285

40/1.575

14.5

0.571

25.5

1.004

1.5

0.059

18

0.709

4

0.157

CATCH RETAINER

120 /4.72 12 STANDARD ACTUATOR

CONDUIT ENTRY

M5 CSK

14.5

0.57

3.5

0.14 52

2.05 40

1.57

4

0.16 18

0.71

36

1.42

safety interlock switches

G

11.2

0.441

4 x

2 x M3

Adjusting

screws

51

2.01

19

0.75

13

0.51

8

0.31

20

0.79

18

0.71

40

1.57

52

2.05

31

1.22

6.8

0.27 Ø5.5

0.22

FLEXIBLE/ADJUSTABLE ACTUATOR 1

■ Ordering

Model Solenoid Contacts Wiring Entry Part No.

TL5012-1024SM (standard actuator) 24 VAC/DC 2 N/C + 1 N/O 1 x M20 with NPT adapter 44530-0010

TL5012-1110SM (standard actuator) 110 VAC 2 N/C + 1 N/O 1 x M20 with NPT adapter 44530-0020

TL5012-1220SM (standard actuator) 220 VAC* 2 N/C + 1 N/O 1 x M20 with NPT adapter 44530-0030

TL5012-2024SM (standard actuator) 24 VAC/DC 3 N/C 1 x M20 with NPT adapter 44530-0050

TL5012-2110SM (standard actuator) 110 VAC 3 N/C 1 x M20 with NPT adapter 44530-0060

TL5012-2220SM (standard actuator) 220 VAC* 3 N/C 1 x M20 with NPT adapter 44530-0070

Override key, molded plastic 44530-0700

Spare standard actuator (without catch and catch case) 44519-0700

Spare mechanical catch kit (use with standard actuator only) 44501-0740

Spare alignment guide (plastic) 44501-0770

Spare M20 to 0.5 in. NPT adapter 44512-0110

M20 Cord Grip 44512-0090

Conduit Lights (see pages G239 & G240)

Accessories (see page G238)

*220 VAC units are available on special order. Minimum order quantities may apply.

OMRON SCIENTIFIC TECHNOLOGIES, INC. For the Latest Information

USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 On the Internet: www.sti.com or www.omron.ca

G203