CONVERT Series650
User Manual: Pdf series650
Open the PDF directly: View PDF 
.
Page Count: 20
| Download | |
| Open PDF In Browser | View PDF |
Installation, Operating & Maintenance Instructions Series 650, DN 63-250 (I.D. 2.5"-10") Pendulum Control & Isolation Valve with stepper drive actuator This manual is valid for the valve ordering number(s): DN63 DN100 DN160 DN200 DN250 ISO-F Flange 65036 - P. 52 - . . . . 65040 - P. 52 - . . . . 65044 - P. 52 - . . . . 65046 - P. 52 - . . . . 65048 - P. 52 - . . . . JIS Flange 65036 - J. 52 - . . . . 65040 - J. 52 - . . . . 65044 - J. 52 - . . . . 65046 - J. 52 - . . . . 65048 - J. 52 - . . . . ASA-LP Flange 65036 - T. 52 - . . . . 65040 - T. 52 - . . . . 65044 - T. 52 - . . . . 65046 - T. 52 - . . . . 65048 - T. 52 - . . . . The fabrication number is indicated on each product as per the label below (or similar): made in Switzerland Fabrication No.: .. patented 650 . . – . . 52 – . . . . / . . . . A –...... Fabrication number Sample photo Explanation of symbols: Read declaration carefully before you start any other action! Keep body parts and objects away from the valve opening! Attention! Hot surfaces; do not touch! Product is in conformity with EC guidelines, if applicable! Loaded springs and/or air cushions are potential hazards! Disconnect electrical power and compressed air lines. Do not touch parts under voltage! Wear gloves! Read these «Installation, Operating & Maintenance Instructions» and the enclosed «General Safety Instructions» carefully before you start any other action! VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 235015EI 2010-01-11 1/20 Installation, Operating & Maintenance Instructions Series 650, DN 63-250 (I.D. 2.5"-10") Contents: 1 Use of product .......................................................................................................................................................... 3 1.1 Technical data.................................................................................................................................................... 3 2 Installation................................................................................................................................................................. 4 2.1 Unpacking .......................................................................................................................................................... 4 2.2 Installation procedure......................................................................................................................................... 4 2.2.1 Install valve into system ........................................................................................................................... 4 2.2.2 Connect compressed air .......................................................................................................................... 7 2.2.3 Connect VAT controller ............................................................................................................................ 7 2.2.4 Connect intermediate pumping port......................................................................................................... 7 2.2.5 Connect heating device ........................................................................................................................... 7 3 Operation .................................................................................................................................................................. 8 3.1 Normal operation................................................................................................................................................ 8 3.2 Operation under increased temperature ............................................................................................................ 8 3.3 Behavior in case of compressed air pressure drop............................................................................................ 8 3.4 Behavior in case of power failure ....................................................................................................................... 8 4 Maintenance & repairs .............................................................................................................................................. 9 4.1 Preventive maintenance procedures................................................................................................................ 10 5 Drawing................................................................................................................................................................... 15 6 Spare parts ............................................................................................................................................................. 16 7 Trouble shooting ..................................................................................................................................................... 18 8 Warranty ................................................................................................................................................................. 19 9 Appendix A – Micro switch configuration of motor driver ........................................................................................ 20 9.1 For valves with actuator position B1 ................................................................................................................ 20 9.2 For valves with actuator position B2 ................................................................................................................ 20 VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 235015EI 2010-01-11 2/20 Installation, Operating & Maintenance Instructions Series 650, DN 63-250 (I.D. 2.5"-10") 1 Use of product This product is a throttling pendulum valve with isolation functionality. It is intended to use for downstream pressure control applications. Use product for clean and dry indoor vacuum applications under the conditions indicated in chapter «Technical data» only! Other applications are only allowed with the written permission of VAT. 1.1 Technical data Pressure range at 20°C • blank • hard anodized Leak rate to outside at 20°C • blank • hard anodized Leak rate valve seat at 20°C • blank • hard anodized (650 . . - . A52 - . . . . ) (650 . . - . H52 - . . . . ) 1 x 10-8 mbar to 1.2 bar (abs) 1 x 10-6 mbar to 1.2 bar (abs) (650 . . - . A52 - . . . . ) (650 . . - . H52 - . . . . ) 1 x 10-9 mbar ls-1 1 x 10-5 mbar ls-1 (650 . . - . A52 - . . . . ) (650 . . - . H52 - . . . . ) 1 x 10-9 mbar ls-1 1 x 10-4 mbar ls-1 (open - closed - open) (open - max. throttle - open) 200’000 1 Mio. (unheated and under clean conditions) (unheated and under clean conditions) Compressed air supply 4…7bar (55…100psi) Admissible operating temperature • actuator ambient • valve body 35 °C max. 10...150 °C Mounting position any (valve seat on chamber side is recommended) Wetted materials valve body, pendulum plate Cycles until first service • isolation cycles • throttling cycles Aluminum 3.2315 (AA6082) sealing ring Aluminum 3.2315 (AA6082), 1.4306 (304L) other parts 1.4435 (316L), 1.4404 (316L), 1.4122, 1.4310 (301), 1.4303 (304), 1.4571 Viton® (standard). Other materials available. Seal materials are declared on dimensional drawing of specific valve ordering number. 1200 mbar in either direction seals Max. differential pressure on plate during isolation Max. differential pressure on plate during opening and throttling Min. controllable conductance (N2 molecular flow) DN63 / 2.5”_DN100./.4” DN160 / 6” DN200 / 8” DN250 /10" (65036(40) - . . 52 - . . . . ) 30 mbar (65044 - . . 52 - . . . . ) 10 mbar (65046 - . . 52 - . . . . ) 5 mbar (65048 - . . 52 - . . . . ) 5 mbar 3 ls-1 5 ls-1 10 ls-1 15 ls-1 Closing time throttling only 0.9 s typ. 1.1 s typ. 1.1 s typ. 1.3 s typ. Opening time throttling only 0.9 s typ. 1.1 s typ. 1.1 s typ. 1.3 s typ. Closing time throttling & isolation 3 s typ. 3 s typ. 3 s typ. 3 s typ. Opening time throttling & isolation 4 s typ 4 s typ. 4 s typ. 4 s typ. Operation Only with VAT Controller (VM-6, PM-6, PM-7 or PM-7E) and VAT connection cable. Dimensions Refer to dimensional drawing of specific valve ordering number (available on request). VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 235015EI 2010-01-11 3/20 Installation, Operating & Maintenance Instructions Series 650, DN 63-250 (I.D. 2.5"-10") 2 Installation 2.1 Unpacking As this valve is a heavy component you should lift it with adequate equipment to prevent any injury to humans. DN200 (8”) and DN250 (10”) valves are equipped with attachment points (tapped holes). Add eyebolts to these attachment points for lifting. The attachment points are indicated on the dimensional drawing of the specific valve part number (available on request). Never lay the valve down with actuator downwards as the actuator may be damaged. 2.2 Installation procedure Fingers and objects must be kept out of the valve opening and away from moving parts. The valve plate may start to move just after power is supplied. Do not connect or disconnect sensor cable when device is under power. Do not disconnect air supply when device is under power. 2.2.1 Install valve into system • Valve seat side should face process chamber. The valve seat side is indicated by the symbol "∇" on the valve flange. • The valve is a heavy component you should lift it with adequate equipment for installation into system Note: • Make sure that enough space is kept free to do preventive maintenance work. The required space is indicated on the dimensional drawing. • Make sure that the valve is not hanging at screws while installation • If you use a body flange compl. (S650_DN200, ISO-F) see figure below Note: • Screw in all screws and tighten by hand • Fasten all screws by numbers from 1 to12 uniformly step by step, and according with tables on page 5 & 6 (max. tighening torque Nm). VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 235015EI 2010-01-11 4/20 Installation, Operating & Maintenance Instructions Series 650, DN 63-250 (I.D. 2.5"-10") Do not tighten flange screws stronger than indicated in the tables below. The max. tightening torque depends on the type of installation. Note: Tighten mounting screws of the flanges uniformly in crosswise order. Observe the maximum torque levels in the following tables (a, b + c). Higher tightening torques deforms the valve body and may lead to malfunction of the valve. a) Mounting with centering ring Valve size DN63 / 2.5“ (65036 - . . 52 - . . . . ) DN100 / 4“ (65040 - . . 52 - . . . . ) DN160 / 6“ (65044 - . . 52 - . . . . ) DN200 / 8“ (65046 - . . 52 - . . . . ) DN250 / 10“ (65048 - . . 52 - . . . . ) DN63 / 2.5“ (65036 - . . 52 - . . . . ) DN100 / 4“ (65040 - . . 52 - . . . . ) DN160 / 6“ (65044 - . . 52 - . . . . ) DN200 / 8“ (65046 - . . 52 - . . . . ) DN250 / 10“ (65048 - . . 52 - . . . . ) ISO-F ISO-F max. tightening torque (Nm) max. tightening torque (lbs . ft) 8 – 10 6-8 8 – 10 6-8 13 – 15 9 - 11 13 – 15 9 - 11 17 – 20 13 – 15 hole depth (mm) hole depth (inch) 12 0.47 12 0.47 14 0.55 15 0.59 16 0.63 Note: Use slightly lubricated screws and make sure that screws are not too long otherwise the valve body may be damaged. Refer to chapter «Spare parts» for centering ring ordering numbers. VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 235015EI 2010-01-11 5/20 Installation, Operating & Maintenance Instructions Series 650, DN 63-250 (I.D. 2.5"-10") b) Mounting with O-ring in groove Valve size ISO-F JIS ASA-LP max. tightening torque (Nm) ISO-F JIS ASA-LP max. tightening torque (lbs . ft) 20-23 35-40 35-40 15 - 17 26 - 30 26 - 30 35-40 35-40 35-40 26 - 30 26 - 30 26 - 30 35-40 35-40 80-90 26 - 30 26 - 30 59 - 67 35-40 65-70 80-90 26 - 30 48 - 52 59 – 67 DN63 / 2.5“ (65036 - . . 52 - . . . . ) DN100 / 4“ (65040 - . . 52 - . . . . ) DN160 / 6“ (65044 - . . 52 - . . . . ) DN200 / 8“ (65046 - . . 52 - . . . . ) DN250 / 10“ (65048 - . . 52 - . . . . ) hole depth (mm) hole depth (inch) DN63 / 2.5“ (65036 - . . 52 - . . . . ) DN100 / 4“ 12 12 12 0.47 0.47 0.47 14 14 14 0.55 0.55 0.55 15 15 14 0.59 0.59 0.59 16 16 16 0.63 0.63 0.63 (65040 - . . 52 - . . . . ) DN160 / 6“ (65044 - . . 52 - . . . . ) DN200 / 8“ (65046 - . . 52 - . . . . ) DN250 / 10“ (65048 - . . 52 - . . . . ) Note: These torques are valid if depth of the mounting screws is min. 1 x thread diameter. Make sure that screws in use are capable to withstand applied torques. Also use slightly lubricated screws and make sure that screws are not too long otherwise the valve body may be damaged. Do not admit higher forces to the valve than indicated in the table below. c) Admissible forces Forces from evacuating the system, from the weight of other components, and from baking can lead to deformation and malfunctioning of the valve. Stress has to be relieved by suitable means, e.g. bellows sections. Valve size DN63 / 2.5” (100 / 4“) (65036(40) - . . 52 - . . . . ) DN160 / 6“ (65044 - . . 52 - . . . . ) DN200 / 8“ (65046 - . . 52 - . . . . ) DN250 / 10“ (65048 - . . 52 - . . . . ) Axial tensile or compressive force «FA» N lb. Bending moment «M» Nm lbf. 1000 220 40 30 2000 440 80 60 2000 440 80 60 2500 550 100 75 M FA For a combination of both forces (FA and M) the values are invalid. Verify that the depth of the mounting screws is min. 1 x thread diameter. Please contact VAT for more information. VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 235015EI 2010-01-11 6/20 Installation, Operating & Maintenance Instructions Series 650, DN 63-250 (I.D. 2.5"-10") 2.2.2 Connect compressed air Compressed air pressure (above ATM) must be in the range of: 4 - 7 bar / 55 - 100 psi. Use only clean, dry or slightly oiled air. • Connect compressed air supply to actuator connection labeled ‘IN’ • Connect compressed air return line to actuator connection labeled ‘OUT’ • IN / OUT connections are 1/8“ ISO/NPT internal threads. Refer to Figure 1. 2.2.3 Connect VAT controller • The VAT controller has to be turned off for at least 60 seconds before connecting/disconnecting it to/from the valve. • Connect valve to VAT controller (650PM - . . . . or 650VM - . . . . ) by using the VAT connection cable (650CV-99L . ). Refer to Figure 1. • Install VAT Controller according to the manual of the controller. 2.2.4 Connect intermediate pumping port • This valve has a double sealed rotary feed through with intermediate pumping port for the actuator. Refer to drawing on page 15. • Optional: Connect vacuum line to this intermediate pumping port (1/8“ ISO/NPT). Refer to Figure 2. 2.2.5 Connect heating device This valve may be optionally equipped with a heating device. Connect VAT heating device according to manual of the heating device. IN: compressed air supply OUT: return line intermediate pumping port connector for VAT controller Figure 1 VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com Figure 2 235015EI 2010-01-11 7/20 Installation, Operating & Maintenance Instructions Series 650, DN 63-250 (I.D. 2.5"-10") 3 Operation Operation is allowed after completion of the installation procedure only. 3.1 Normal operation This valve may be operated only with a VAT controller and a VAT cable. For operation details other than those mentioned below refer to the manual of the VAT controller. Do not operate the valve if the differential pressure between both valve sides is higher than the value specified in chapter «Technical data». Otherwise the valve may be damaged and malfunction is caused. 3.2 Operation under increased temperature Refer to chapter «Technical data» 3.3 Behavior in case of compressed air pressure drop Valve position before compressed air pressure drop: Valve closed Valve open or in any intermediate position 3.4 Reaction of valve: Valve remains closed. Sealing ring moves down and blocks the pendulum plate at the current position. VAT controller with display indicates ‚COMPRESSED AIR FAILURE‘. Refer to the manual of the VAT controller for details. Behavior in case of power failure Valve position before power failure: Valve closed Valve open or in any intermediate position Reaction of valve: When operated by a VAT Controller with Power Failure Option Valve remains closed. VAT controller with display indicates ‚POWER FAILURE‘. Refer to the manual of the VAT controller for details. Valve will close *) VAT controller with display indicates ‚POWER FAILURE‘. Refer to the manual of the VAT controller for details. When operated by a VAT Controller without Power Failure Option Valve remains closed. Sealing ring moves down and blocks the pendulum plate at the current position. *) Provided that the battery pack of the VAT controller is charged, refer to the manual of the VAT controller for details. VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 235015EI 2010-01-11 8/20 Installation, Operating & Maintenance Instructions Series 650, DN 63-250 (I.D. 2.5"-10") 4 Maintenance & repairs Under clean operating conditions, the valve does not require any maintenance during the specified cycle life. Contamination from the process may influence the function and requires more frequent maintenance. Before carrying out any maintenance or repairs, please contact VAT. It has to be individually decided whether the maintenance/repair can be performed by the customer or has to be carried out by VAT. The fabrication number on the valve made in Switzerland Fabrication No.: .. patented .....–....–..../.... A –...... Fabrication number has always to be specified. All supplies (e. g. compressed air, electrical power) must be disconnected for removal/installation of the valve from/into the system and for maintenance work. Even with disconnected supply, loaded springs and/or air cushions in cylinders can be potential hazards. Keep fingers and objects away from the valve opening! Products returned to VAT must be free of harmful substances such as e.g. toxical, caustic or microbiological ones. If products are radioactively contaminated, fill in the VAT form «Contamination and Radiation Report» and send it with the product. The form is available at VAT. The maximum values indicated in the form must not be exceeded. VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 235015EI 2010-01-11 9/20 Installation, Operating & Maintenance Instructions Series 650, DN 63-250 (I.D. 2.5"-10") 4.1 Preventive maintenance procedures Keep fingers out of the valve body during preventive maintenance work. The sealing ring or its retaining pins will lower in case of electrical power failure or loss of compressed air. Take precautions to protect yourself from harmful substances that may have contaminated the valve during use. Two preventive maintenance procedures are defined for this valve. These are: • Replacement of isolation seals (gate and body seal of sealing ring) and valve cleaning • Replacement of actuator shaft seals Required frequency of cleaning and replacement of seals is depending on process conditions. A critical factor influencing the maintenance period is the lifetime of the vacuum grease, being limited under increased temperature. In this case grease will separate to PTFE and oil. The oil may flow and contaminate the valve parts. VAT can give the following recommendations for preventive maintenance: isolation seals (gate and body seal of sealing ring) actuator shaft seals unheated *) 200’000 cycles 1 Mio. cycles heated ≤ 80°C *) 6 months 6 months heated > 80°C *) 3 months 3 months *) These figures are reference values for clean conditions under various temperatures. These values do not include any impact of the process. Therefore preventive maintenance schedule has finally to be checked for the actual process conditions. valve body Prevent gap between body and sealing ring from air gun cleaning. Otherwise vacuum grease may be distributed and contaminate the valve. gap sealing ring pendulum plate VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 235015EI 2010-01-11 10/20 Installation, Operating & Maintenance Instructions Series 650, DN 63-250 (I.D. 2.5"-10") Replacement of isolation seals (gate and body seal of sealing ring) and valve cleaning Replacement of actuator feed through seals Description 1. Required tool Vent both valve chambers. 2. Open bonnet screws and remove valve bonnet. 3. Give ‘OPEN’ command on VAT controller to bring pendulum plate to OPEN position. Allen wrench 5mm Caution: Stand away from valve – pendulum plate moves out of the valve body. 4. To prevent the pendulum plate from moving during work, switch the VAT controller to maintenance mode. Refer to the manual of the VAT controller for details. 5. Unfasten mounting screw for pendulum plate. 6. Remove pendulum plate. 7. With one hand press the MAINTENANCE BUTTON to lower the sealing ring, with your second hand unlock the sealing ring by pressing the handle. 8. Release MAINTENANCE BUTTON. 9. Remove sealing ring. open end wrench 13mm pendulum plate mounting screw for pendulum plate maintenance button VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 235015EI 2010-01-11 11/20 Installation, Operating & Maintenance Instructions Series 650, DN 63-250 (I.D. 2.5"-10") Description Required tool 10. Remove gate and body o-ring from sealing ring carefully with a soft tool. 11. Remove grease residues at sealing ring with alcohol. Clean sealing ring and pendulum plate with alcohol or in an ultrasonic bath. 12. Clean out valve body with alcohol. Use an appropriate non metal tool with a cloth to enter valve body. Do not enter valve body with hands! Then blow out valve body with clean air. Do not directly expose seals (actuator and retaining pin seethrough) to air stream! gate seal 13. Clean or replace gate seal if necessary. Install gate o-ring to sealing ring without grease. 14. Clean or replace body seal if necessary. Lubricate body o-ring with the quantity of vacuum grease listed in the table to the right. body seal Valve size Quantity of grease [ml] DN63 / 2.5” (100 / 4“) 0.1 (65036(40) - . . 52 - . . . . ) DN160 / 6“ 0.15 (65044 - . . 52 - . . . . ) DN200 / 8“ 0.2 (65046 - . . 52 - . . . . ) DN250 / 10“ 0.2 (65048 - . . 52 - . . . . ) 15. Install body o-ring into sealing ring. 16. Deposit vacuum grease on the bottom side of the body seal according to drawing below. Pay attention that the quantity of vacuum grease listed in the table to the right is distributed constantly over the whole circumference. Valve size Quantity of grease [ml] DN63 / 2.5” (100 / 4“) 0.2 (65036(40) - . . 52 - . . . . ) DN160 / 6“ (65044 - . . 52 - . . . . ) DN200 / 8“ (65046 - . . 52 - . . . . ) DN250 / 10“ (65048 - . . 52 - . . . . ) 0.25 0.3 0.4 Apply grease deposit on this side VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 235015EI 2010-01-11 12/20 Installation, Operating & Maintenance Instructions Series 650, DN 63-250 (I.D. 2.5"-10") Description Required tool 17. Turn off the VAT controller. Wait for 60s, then disconnect cable and compressed air from valve actuator. Allen Wrench 3 mm 18. Unfasten all 4 motor driver screws and lift motor driver carefully from actuator. Then separate actuator from motor driver by disconnecting the cable carefully. 19. Turn the cog wheel manually to the middle position. Caution: Push the cog wheel, not the position indicator finger. Allen Wrench 5 mm 20. Unfasten all 3 actuator screws and remove actuator. position indicator finger cog wheel 21. Remove seals from actuator feed through carefully with a soft tool. 22. Clean actuator feed through with alcohol. 23. Lubricate each o-ring groove with 0.1 ml vacuum grease. Pay attention that grease is distributed constantly over the whole circumference. VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 235015EI 2010-01-11 13/20 Installation, Operating & Maintenance Instructions Series 650, DN 63-250 (I.D. 2.5"-10") Description Required tool 24. Clean or replace seals if necessary. Lubricate each o-ring with 0.05 ml vacuum grease. 25. Install o-rings. 26. Deposit 0.1 ml vacuum grease on each o-ring. Pay attention that grease is distributed constantly over the whole circumference. 27. Remove fixation kit and mounting screw for pendulum plate. 28. Clean screw and slightly lubricate thread. Then reinstall fixation kit. 29. Clean actuator shaft and lubricate it with 0.1 ml vacuum grease. 30. Install actuator and motor driver in reverse order as they had been disassembled (steps 20 to 17). • Tighten actuator screws with 6 Nm. • Remove vacuum grease from actuator shaft face after installation. • Check micro switch configuration of motor driver (refer to Appendix A – Micro switch configuration of motor driver) and make sure that cable between actuator and motor driver is connected correctly. • Tighten motor driver screws with 3 Nm. 31. Install sealing ring and pendulum plate in reverse order as they had been disassembled (steps 9 to 5). 32. Mount valve bonnet. • Tightening torques for bonnet screws are listed in the table to the right. Allen Wrench 3 mm and Allen Wrench 5mm micro switch Valve size Max. torque [Nm] DN63 / 2.5” (100 / 4“) 6 Allen wrench 5mm 6 and 6 open end wrench 13mm (65036(40) - . . 52 - . . . . ) DN160 / 6“ (65044 - . . 52 - . . . . ) DN200 / 8“ (65046 - . . 52 - . . . . ) DN250 / 10“ (65048 - . . 52 - . . . . ) VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 6 235015EI 2010-01-11 14/20 Installation, Operating & Maintenance Instructions Series 650, DN 63-250 (I.D. 2.5"-10") 5 Drawing VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 235015EI 2010-01-11 15/20 Installation, Operating & Maintenance Instructions Series 650, DN 63-250 (I.D. 2.5"-10") 6 Spare parts Please specify the fabrication number of the valve (see yellow label on valve) when ordering spare parts. This is to ensure that the appropriate spare parts are supplied. Item Description DN160 DN63 / 2.5” (100 / 4“) (65036(40) - . . 52 - . . . . ) 65044 - . . 52 - . . . . Valve size Valve part number 1 2 3 Viton other materials Body seal (Viton) This includes a 2ml syringe of vacuum grease N-5100-267 on request N-5100-272 on request N-5100-277 on request 204884 206527 200468 202592 Viton N-5100-155 N-5100-258 N-5100-266 N-5100-275 other materials on request on request on request on request 204883 206526 204204 203883 Seal kit vacuum (Viton). This consists of item 2 and 3. Syringe of vacuum grease 4 2ml 206792 5ml 206793 N-5111-329 (2 pcs required per valve) Actuator shaft seals (Viton) 5 Sealing ring shaft seals (Viton) 6 7 8 DN250 65048 - . . 52 - . . . . N-5100-259 on request Bonnet seal Gate seal DN200 65046- . . 52 - . . . . Pendulum plate: - Blank - Blank - Hardanodized - Hardanodized - Nickel coated - Nickel coated - Stainless steel - Stainless steel Sealing ring - Blank - Hardanodized - Nickel coated - Stainless steel Actuator complete (incl. motor driver) ISO-F centering ring with Viton o-ring for installation N-5111-112 N-5111-112 (8 pcs required per (12 pcs required per valve) valve) B1 *) B2 *) B1 *) B2 *) B1 *) B2 *) B1 *) B2 *) 91048-01 on request 100741-01 226810 91048-01 on request on request on request 101570-01 231343 98371-01 98673-01 on request on request on request on request 216490 217050 241368 on request 207518 204340 on request on request 235154 235155 B1 *) B2 *) N-5111-112 N-5111-112 (12 pcs required per (16 pcs required per valve) valve) 201272 226661 200500 201437 211613 on request 205296 on request 94632-01 on request 92228-01 92229-01 on request on request not available not available 204453 202046 211610 205417 205874 203217 on request not available Aluminum 32040-QAZV 32044-QAZV 32046-QAZV 32048-QAZV Stainless steel 32040-QEZV 32044-QEZV 32046-QEZV 32048-QEZV The item numbers refer to the drawing on page 15 Note: Use only spare parts manufactured by VAT to assure safe and reliable operation! *) Refer to figures on next page to check for actuator position options. VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 235015EI 2010-01-11 16/20 Installation, Operating & Maintenance Instructions Series 650, DN 63-250 (I.D. 2.5"-10") Actuator position options: Valve with B1 actuator (standard) Valve with B2 actuator (option) VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 235015EI 2010-01-11 17/20 Installation, Operating & Maintenance Instructions Series 650, DN 63-250 (I.D. 2.5"-10") 7 Trouble shooting Failure Valve does not close/open/control Pressure / position control does not work Leak at gate Leak to outside Check Action VAT connection cable (controller to valve) connected correctly? Connect cable to controller and valve Power for VAT controller supplied? Connect VAT controller to power supply or mains respectively. Check if mains switch is on if present. For details refer to manual of VAT controller. Compressed air pressure supplied for valve? Connect compressed air to valve. Refer to «2.2 Installation procedure» for details. Setup of VAT controller done correctly? Refer to manual of VAT controller for details. Correct operation mode selected? Refer to manual of VAT controller for details. Pressure gauge installed, setup correct and connected to VAT controller? Refer to manual of pressure gauge and VAT controller for details. Sealing area contaminated? Clean pendulum plate and sealing ring. Sealing surfaces of pendulum plate or/and sealing ring damaged? Replace damaged part. Refer to «4.1 Preventive maintenance procedures». Sealing surfaces on valve body damaged? Please contact your VAT service center for repair. O-rings on sealing ring damaged or not installed correctly? Install o-ring correctly. Replace it if necessary. Refer to «4.1 Preventive maintenance procedures». Flanges leaktight? Sealing surface or flange seal damaged? Verify if valve is installed correctly according to «2.2.1 Install valve into system» and admissible forces are not exceeded. Replace o-ring if necessary. Please contact a VAT service center for repair if flange sealing surface of valve is damaged. Valve bonnet leaktight? Verify if bonnet screws are tightened with correct torque (see page 14). Replace bonnet seal if necessary. Actuator feedthroughs leaktight? Perform His leak check at intermediate pumping port of actuator (see Figure 2 on page 7). Replace seals according to «4.1 Preventive maintenance procedures» if necessary. Leak at sealing ring shaft seals of retaining pins. Please contact a VAT service center for repair. If you need any further information, please contact one of our service centers. You can find the addresses on our website: http://www.vat.ch VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 235015EI 2010-01-11 18/20 Installation, Operating & Maintenance Instructions Series 650, DN 63-250 (I.D. 2.5"-10") 8 Warranty Each product sold by VAT Vakuumventile AG (VAT) is warranted to be free from the manufacturing defects that adversely affect the normal functioning thereof during the warranty period stated in VAT's «Terms of Sale» immediately following delivery thereof by VAT, provided that the same is properly operated under conditions of normal use and that regular, periodic maintenance and service is performed or replacements made, in accordance with the instructions provided by VAT. The foregoing warranty shall not apply to any product or component that has been repaired or altered by anyone other than an authorized VAT representative or that has been subject to improper installation or abuse, misuse, negligence or accident. VAT shall not be liable for any damage, loss, or expense, whether consequential, special, incidental, direct or otherwise, caused by, arising out of or connected with the manufacture, delivery (including any delay in or failure to deliver), packaging, storage or use of any product sold or delivered by VAT shall fail to conform to the foregoing warranty or to the description thereof contained herein, the purchaser thereof, as its exclusive remedy, shall upon prompt notice to VAT of any such defect or failure and upon the return of the product, part or component in question to VAT at its factory, with transportation charges prepaid, and upon VAT's inspection confirming the existence of any defect inconsistent with said warranty or any such failure, be entitled to have such defect or failure cured at VAT's factory and at no charge therefor, by replacement or repair of said product, as VAT may elect. VAT MAKES NO WARRANTY OR REPRESENTATION OF ANY KIND, EXPRESS OR IMPLIED, (INCLUDING NO WARRANTY OR MERCHANTABILITY), EXCEPT FOR THE FOREGOING WARRANTY AND THE WARRANTY THAT EACH PRODUCT SHALL CONFORM TO THE DESCRIPTION THEREOF CONTAINED HEREIN, and no warranty shall be implied by law. Furthermore, the «Terms of sale» at the back of the price list are applicable. VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com 235015EI 2010-01-11 19/20 Installation, Operating & Maintenance Instructions Series 650, DN 63-250 (I.D. 2.5"-10") 9 Appendix A – Micro switch configuration of motor driver The black point ( ) means: «Push down» Micro switch S1 (example) 9.1 9.2 For valves with actuator position B1 Switch position for: • DN63 Switch position for: • DN160 • DN100 • DN200 Switch position for: • DN250 For valves with actuator position B2 Switch position for: • DN63 Switch position for: • DN160 • DN100 • DN200 VAT Vakuumventile AG, CH-9469 Haag, Switzerland Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com Switch position for: • DN250 235015EI 2010-01-11 20/20
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.5 Linearized : Yes Page Count : 20 XMP Toolkit : XMP toolkit 2.9.1-13, framework 1.6 About : uuid:c2c14c67-aa43-443c-9895-5b7dfbcf92b7 Producer : Acrobat Distiller 6.0.1 (Windows) Create Date : 2010:01:11 15:56:23+01:00 Creator Tool : PScript5.dll Version 5.2.2 Modify Date : 2010:01:11 15:56:23+01:00 Document ID : uuid:fd62778b-5b2e-405b-8e8d-71465662974f Format : application/pdf Title : Microsoft Word - CONVERT.DOC Creator : PScript5.dll Version 5.2.2EXIF Metadata provided by EXIF.tools