Pella 818K0100 Users Manual 818K0100_ASWZZ_HPDrInstall&SdPnl

818K0100 818K

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2015-02-06

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©2011 Pella Corporation

Part Number: 818K0100

INSTALLATION INSTRUCTION - INSTRUCCIONES DE INSTALACION
WOOD HINGED PATIO DOOR – (INCLUDES – STANDARD,
PERFORMANCE UPGRADE AND HURRICANESHEILD® IMPACT
RESISTANT IN-SWING, OUT-SWING)
Instrucciones enspañol en el reverso.
Important Safety Information:
Pella® HurricaneShield® Products have been tested in accordance with the large missile impact
testing requirements have been certified to meet those requirements. Check with the individual
(building owner, architect, contractor, installer and/or consumer) responsible for the project in
addition to local building code officials to determine if these products comply with local codes.
Pella HurricaneShield Products are neither hurricane proof nor are they shatter proof. Severe wind
and rain may produce temporary conditions which exceed product performance standards. When
these units are subjected to intense storms or extreme conditions, which exceed the intended
design pressures, air, water and flying debris infiltration may occur.
These instructions were developed and tested for use with typical wood frame wall construction
in a wall system designed to manage water. These instructions are not to be used with any
other construction method. Installation instructions for use with other construction methods,
multiple units or bow and bay windows, may be obtained from Pella Corporation or a local Pella
retailer, or by visiting http://www.pella.com. Building designs, construction methods, building
materials, and site conditions unique to your project may require an installation method different
from these instructions and additional care. Determining the appropriate installation method is the
responsibility of you, your architect, or construction professional.
IMPORTANT NOTICE: To achieve maximum door performance, the performance upgrade
installation may be required. Additional performance information may be obtained from your
Pella retailer of www.pella.com. All HurricaneShield doors are required to use the Performance
Upgrade Installation steps contained within this instruction.
REMEMBER TO USE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT.
Aluminum Head Flashing

Top Flashing Tape
Water Resistive Barrier
Sheathing
Corner
Flashing
Tapes

Framing

Flashing Tape

Sill Support
Optional Sill Pan

Always read the Pella® Limited Warranty before purchasing or installing Pella
products. By installing this product, you are acknowledging that this Limited
Warranty is part of the terms of the sale. Failure to comply with all Pella installation and
maintenance instructions may void your Pella product warranty. See Limited Warranty for
complete details at http://warranty.pella.com.

The performance of any building is dependent upon the design, installation, and workmanship
of the entire building system. Pella Corporation strongly recommends consulting an
experienced architect, contractor, or structural engineer prior to installation of Pella products.
The individual (building owner, architect, contractor, installer and/or consumer) responsible
for the project must take into account local conditions, building codes, inherent component
limitations, the effects of aging and weathering on building components, and other design
issues relevant to each project.
The determination of the suitability of all building components for each project, as well as the
design and installation of flashing and sealing systems, are the responsibility of the building
owner, architect, contractor, installer and/or consumer.

YOU WILL NEED TO SUPPLY:
• Cedar or Impervious shims/spacers (12 to 20)
• 16d galvanized finish nails (1/4 lb.)
• #10 x 3-1/4" corrosion resistant wood screws
(Performance Upgrade and HurricaneShield)
• Masonry screws for concrete applications
(Minimum of 3/16" diameter x 3")
• Closed cell foam backer rod/sealant backer
(21 to 30 ft.)
• Pella® SmartFlash™ foil backed butyl window and door
flashing tape or equivalent
• High quality exterior grade polyurethane or silicone
sealant (2 to 3 tubes per door) SEALANT
• Great Stuff ™ Window and Door Insulating Foam
Sealant by the Dow Chemical Company or equivalent
low pressure polyurethane window and door foam DO NOT use high pressure or latex foams
• Sill Pan (Optional)
6-5/8" x (Rough Opening Width + 2")
• Pella aluminum sill support or wood blocking
• Interior trim and/or jamb extensions (15 to 40 ft.)
• Aluminum Head Flashing

INSTALLATION CLIP OPTION:

TOOLS REQUIRED:
• Tape measure
• Level
• Square
• Hammer
• Stapler
• Sealant gun
• Scissors or utility knife
• Tin snips
• Screwdrivers (#2 Phillips with
8" shaft and small flat blade)
• T20 Torx Wrench
• Drill
• Drill bits 13/64" and 1/8"
and masonry bit for
concrete applications

• 6" or 8" installation clips
• #6 x 5/8" corrosion resistant flat head wood screws
• #8 x 1-1/2" corrosion resistant screws or 3/16" x 1-1/2" masonry screw

1

ROUGH OPENING PREPARATION

Interior

A. Confirm the opening is plumb and level.
Note: It is critical that the bottom is level.

1A

DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS

B. Confirm the door will fit the opening. Measure
all four sides of the opening to make sure it is 3/4"
larger than the door in width and 1/2" larger in height.
Measure the width at the top, bottom, and center.
Measure the height at the far left side, the far right
side, and in the center.

Interior

Note: 1-1/2" or more of solid wood blocking is
required around the perimeter of the opening.
Fix any problems with the rough opening before
proceeding.

1B

C. Cut the water resistive barrier.
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TUDVU

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BOHMFUPBMMPXUIFXBUFS
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PWFSUIFmOBUUIFIFBEPG
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Exterior

SEDVU

1D

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OEDVU

D. Fold the water resistive barrier. Fold side flaps into the
opening and staple to inside wall. Fold top flap up and
temporarily fasten with flashing tape.

For Doors Using Optional Sill Pan Go To Step 1I.
E. Apply sill flashing tape #1. Cut a piece of flashing tape 12"
longer than the opening width. Apply at the bottom of the
opening as shown (1E) so it overhangs 1" to the exterior.
Note: The tape is cut 12" longer than the width so that it
will extend 6" up each side of the opening.

1"

1E
6"
"
1/2/2"
1

F. Tab the sill flashing tape and fold. Cut 1" wide tabs at
each corner (1/2" from each side of corner) (1F). Fold tape
to the exterior and press firmly to adhere it to the water
resistive barrier.
G. Apply sill flashing tape #2. Cut a piece of flashing tape
12" longer than the opening width. Apply at the bottom,
overlapping tape #1 by at least 1". DO NOT allow the tape to
extend past the interior face of the framing (1G).

1F


£

In-swing doors: If the wall depth is greater than 5", add a
third piece of flashing tape. The flashing tape should come to
within 1" of the interior face of the framing.
Note: The flashing tape may not fully cover the
framing members.
1H

H. Attach the aluminum sill support or wood blocking to the
exterior of the box plate to support the edge of the door sill.
Place the sill support flush with the subfloor.
GO TO STEP 2

Optional Sill Pan Instructions.
I. Cut the sill pan to the width of the rough opening plus 2".
DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS

Note: The 2" added onto the rough opening width is for a 1" bend on each end.

J. Make a 1" cut in each fold at both ends of the sill pan.
Note: These cuts will allow the edges of the sill pan to be bent.
Note: 4-5/8" wide for Out-swing and In-swing for 4-9/16" wall condition. For
other wall conditions; measure wall depth and add 1/16".
1"

1J
1J
INTERIOR SILL

Variable

EXTERIOR SILL

K. Cut 1" off each end of the
interior sill pan lip.

1"

PAN LIP

PAN LIP
1"



(
1K

*/5&3*034*-

-1"/-*1

&95&3*034*-

L. Bend each end of the center

-1"/-*1

1L
)

panel up.

*/5&3*034*-

-1"/-*1

M. Install the sill pan by sliding
into place until the exterior sill
pan lip is flush with the exterior
of the rough opening.

N. Apply sill flashing tape. Cut a piece
of flashing tape 2" longer than the
opening width. Apply at the bottom of the
opening, covering the exterior sill pan lip
as shown.
Note: If applicable, apply spray
adhesive to building felt prior to
applying the flashing tape.

&95&3*034*-

-1"/-*1

1M
1M
Exterior

EXTERI
OR SILL
PAN LIP
Install
agains flush
rough t exterior
openin
g.

1N
1N
EXTERI

OR SILL
PAN LIP
Flashin
g Tape
Weath
er Barr
ier

3"

3"

O. Cut two 9" pieces of flashing tape with a 1" x 3"
tab at the bottom, on opposite corners as shown.

1O
1O

P. Apply the tabbed 9" pieces of flashing tape.

9"

The tape is applied so 2" will cover the inside of
the rough opening and lap over the side flange
of the sill pan. The 1" x 3" tab laps over the
bottom flashing tape as shown.

9"
2"

2"

3"

1" Tabs

1" Tabs

Q. Cut two 6" pieces of flashing tape and
apply to each side of the rough opening,
overlapping the first piece by 1" and
lapping the bottom over the side flange of
the sill pan as shown.

1P



4JEF
'MBOHF



&95&3*


.
1Q

&95&3*

034*-1"/*1
'MBTIJOH
5BQF

034*-1"/*1
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R. Cut a piece of flashing tape to the width of the opening. Install to the flanges of
the sill pan and overlap the tape from step 1N by 1”. If needed add a second or third
piece of flashing tape until the sill pan is covered to the interior sill pan lip.
Note: The purpose of this tape is to seal the sill screws when installing the door.
S. Cut two pieces of flashing tape 1-1/2" x
6" and apply to the bottom corners of the
opening by beginning in the corner of the sill
pan, with 3/4" of the tape applied to the sill
pan and 3/4" of the tape applied to the side
flange. The remainder of the tape is to be at a
45 degree angle onto the exterior.

1S

1R

INTERIO

R SILL PA

EXTERI

OR SILL

N LIP

PAN LI

P

1"

T. Attach the aluminum sill support or wood
blocking to the exterior of the box plate to
support the edge of the door sill. Place the
sill support flush with the subfloor.

1P
1T
INTERIO

ALL DOORS

R SILL PA

EXTERI

OR SILL

2

N LIP

PAN LI

P

PREPARE THE DOOR FOR INSTALLATION
TWO OR MORE PEOPLE WILL BE REQUIRED TO HANDLE THE PANEL AND
FRAME SAFELY.

A. Remove plastic wrap and cardboard packaging from door. Do not remove
plastic shipping spacers. The shipping spacers will help keep the door square
during installation. Do not unlock or open the door until it is fully fastened.
Note: If grilles or hardware are removed from the door at this time, label them
and store them in a protected area.

PERFORMANCE UPGRADE & HURRICANESHIELD DOORS

Standard Brickmould Installation go to Step 3
Applications for Performance Upgrade and HurricaneShield product requires
additional clip installation or screw installation. Clip installation prep is included in
Step 2B. Screw installation steps are included in Step 5.

For HurricaneShield and Performance
Upgrade Applications:
DIAGRAM FOR
PLACEMENT OF
FRAME SCREWS OR
INSTALLATION CLIPS

DOUBLE OPERABLE

SINGLE FIXED OR OPERABLE

2B

2B

6"
6"

6"

16" MAX
O.C.

16" MAX
O.C.

6"

6"

2B

2B

2B

2B

16"
MAX.
O.C.

16"
MAX.
O.C.

16"
MAX.
O.C.

16"
MAX.
O.C.

6"
16" MAX
O.C.

6"

6"

5E
In-SwingSill
Sill
In-Swing

Clearance Holes

6"

6"

6"

Screw
Location

16" MAX
O.C.

6"

6"

Out-Swing Sill Sill
Out-Swing

6"

6"

16" MAX
O.C.

6"

6"

6"
6"

16" MAX
O.C.

5E

6"

PERFORMANCE UPGRADE

B. Doors using Installation Clips:

Note: If clips are to be bent; prebend before attaching to frame.

3
ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS

#6 x 5/8” corrosion

resistant screws
Install installation clips. Place each
clip so the lip is facing up and against
the brickmould at the locations
shown in the placement diagram.
Lip
Secure each clip by driving a #6
x 5/8" corrosion resistant screw
through each of the outer two holes
of the three holes shown.

6“ from end

2B

SETTING AND FASTENING THE DOOR

A. Place three 3/8" beads of sealant. Place
the first bead of sealant 1/2" from the base
of the interior sill pan lip. This bead should
also continue up the corner of the sill pan
at each end, sealing the vertical joints of
the sill pan legs. Continue the first bead
up 6" onto each jamb side of the rough
opening. The second bead should be
approximately 1/2" from the exterior edge
of the rough opening, running from jamb
to jamb with a 2" break in the middle of the
opening. Place a third sealant bead in the
groove of the sill support from end to end
or 1/4" from the exterior edge of the wood
blocking.

1st Bead

3A

2nd Bead

6”
INTERIO

Leave a 2" bre
in center of ak
pan

R SILL PA

EXTERI

OR SILL

N LIP

PAN LI

P

3rd Bead

6”

3B
3A

1
2
3

Note: Sill sealant detail is the same for
applications with and without optional sill pan.
Applications without sill pan

TWO OR MORE PEOPLE WILL BE REQUIRED FOR THE FOLLOWING STEPS.
B. Cut and remove the strap that runs from the
door lock to the sill of the door.
C. Insert the door from the exterior of the building
DO NOT slide the bottom of the door into the
opening. Sliding will damage the sealant lines. Place
the bottom of the door at the bottom of the opening
with the door centered between the sides of the
opening to allow for shimming, then tilt the top into
position. Insert one 16d galvanized finishing nail at
each upper corner of the brickmould. These are used
to hold the door in place while shimming it plumb
and square.

Ó

3C

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Ó
3D

DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS

D. Plumb and square door. Place shims at each hinge

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and lock strike location between the door and the sides
of the opening. Keep shims back 1/2" from interior
face of the door frame. Insert shims in other locations
as needed starting up 6" from the bottom of the door
to square it in the opening. Make sure that the reveal
around the door(s) is equal. On double doors, make
sure that panels are even across the bottom.
Note: On center latch double doors the lock strike
will not be shimmed since it is located in the center
of the unit. DO NOT over shim.
E. Check the interior reveal. Make
sure the measurement from the
interior face of the door to the
interior face of the wall is equal
at several points around the door.
And the door is plumb in the
opening. It may be necessary to
shim between the wall and the
brickmould to ensure the door is
plum during the remainder of the
installation steps.

3E

Interior
mm

1 INCHES

20 3
2
0 40
3
50 6
0 70

3D
3D

3D

F. Fasten the door to opening
by driving 16d galvanized
finishing nails through the
brickmould or flat casing 6"
from each corner and not
more than 10" on center.

16d galvanized
finishing nails

Exterio

r

3F
G. Carefully open the door(s) and remove all
shipping spacers.

3H

Note: Be sure to remove the spacers from
the bottom edge of the door panel. Use the
construction handle to operate both the active
and passive door panels.
Double door with Center Latch: Use the construction handle to operate both the
active and passive door panels.
H. For Out-Swing Standard Installation Applications Only: Install sill screws.
Remove the threshold screws and insert a #8 x 3" stainless steel screw (provided)
into each hole. For masonry floors use a 3/16 masonry screw in place of the
provided screw, pilot drill per screw manufacturer’s recommendations.
Note: On In-Swing Door Standard Installation, sill screws are not needed.
SILL SCREWS FOR ARCHITECT SERIES PERFORMANCE UPGRADE AND
DOORS WITH HURRICANESHIELD IMPACT-RESISTANT GLASS ARE
INSTALLED IN STEP 5.
I. For Low Profile Sills through each installation screw hole drill a 1/8" pilot; and
install a #8 x 3" corrosion resistant screw (provided) into the pilot hole into the floor.
For doors including a standard lock install tubs per instruction included with the sill
strike package.
Note: For concrete floors use masonry screws that are a minimum size of 3/16"
diameter x 2" and pilot per manufacturer’s recommendations for the screw.
J. Remove sill strike screws from the sill strike located on the door sill. Place a dab

of sealant into the three sill strike holes and install the three # 8 x 3" flat head stainless
steel screws (provided) into the holes.

DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS

K. Shim between the frame and the rough opening at the head strike location and

at every frame anchor hole location.
Remove and replace head strike screws
with three #8 x 3" corrosion resistant screws
(provided) through the head strike, door
frame, shims and into the rough opening.

Interio

r

3K
3K

Note: For doors with no head strike check
head for pre-drilled installation holes. If
installation holes are present drill 1/8"
pilot in each installation hole and install a
#8 x 3" screw (provided).

3J
3J

L. On each hinge, starting at the top, insert
a corrosion resistant screw (#12 x 2-1/2" for
out-swing or #8 x 3" for in-swing; provided)

Interior

into the open screw hole. Make sure the
screw passes through the shims and into the
structural framing.

3L

M. Check door operation. Open and close
the door to check for proper operation.
Make sure the door will latch correctly.
Note: If there are any problems with
the operation, check to confirm the
door frame is installed plumb, level
and square. If the reveal between the
door panel(s) and frame is not even,
adjustments may be made:
Doors WITHOUT adjustable hinges:
Plastic shims located behind the hinges
may be removed to adjust the reveal
between the door panel and door frame.
Additional hinge shims may be added
if required.

Adjustable
Hinge

Non-Adjustable
Hinge

Note: Doors with adjustable hinges will have a (+)(-) on the door panel hinge
leaf to indicate possible adjustments and doors without adjustable hinges
do not have adjustment indicators.
Adjustable hinges are not designed to make up for failure to install the door
frame correctly. Before adjusting hinges, confirm the door is installed plumb,
level and square.

DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS

N. For Doors with adjustable hinges: The hinges can be used to move the panel side
to side by moving all hinges in the same direction or the hinges can slightly rotate the
panel by adjusting the hinges in opposite directions. Use a T20 Torx wrench to turn
the center screw clockwise (+) to increase the space between the hinge side of the
frame and door panel. Turn the center screws counter-clockwise (-) to decrease the
space between the hinge side of the frame and the door panel .
Note: Do not adjust the hinge with the top and bottom screws loose; this could
force the hinge to adjust beyond its design capability which can cause the hinge
to bind, damage the hinge and/or pull out the screws. A 3/4 turn of the center
screw provides approximately 5/32" adjustment.
O. On doors with a lock strike in the
side, drill a 1/8" diameter x 2" deep
pilot hole into the rough opening
through the two pre-drilled holes in
the frame. One pre-drilled frame hole
is located in the center lock strike
hole and the other is the upper frame
corner installation hole approximately
8" from the top of the door frame
head. Insert a #8 x 3" screw (provided)
into the pilot hole making sure it
passes through the shim and into the
rough opening framing.

Head

3O

3O
3O

~8”

*
A
M
B

Note: This step does not apply to
center latching double doors.

4

INTEGRATING THE DOOR TO THE
WATER RESISTIVE BARRIER

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A. Apply a corner bead of sealant at the point
where the brickmould or flat casing contacts
the wall along the head and jambs. Also apply
a bead of sealant at each end of the head
brickmould.

"
4A

B. Install the head flashing.
C. Apply a piece of flashing tape
over the head flashing as shown.

)FBEnBTIJOH

#
4B

D. Fold down the top flap of the
water resistive barrier. Cut
the water resistive barrier so it
covers the vertical leg of the
head flashing, however does not
lap onto the horizontal leg of the
head flashing.
E. Apply flashing tape to the
diagonal cuts. Cut two pieces of
flashing tape at least 1" longer
than the diagonal cuts in the
water resistive barrier. Apply the
tape covering the entire diagonal
cut in the water resistive barrier
at both upper corners of the
brickmould/flat casing.

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4D
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5

INSTALL THE PERFORMANCE UPGRADE
OR HURRICANESHIELD FASTENERS
In-Swing

PERFORMANCE UPGRADE & HURRICANESHIELD DOORS • PERFORMANCE UPGRADE

Frame Screw Method:
Note: If installing with installation clips,
proceed to Step E.
A. Jambs:
Out-swing: On the room side of the jamb;
drill and counter-sink 13/64" deep diameter
clearance holes through the door frame
only and not into the rough opening in the
locations shown. (See Out-Swing diagram in
lower right).
In-swing: Open door panels; drill and
counter-sink 13/64" deep diameter clearance
holes through the door frame only and not
into the rough opening in the locations shown.
(On hinge jambs; clearance hole locations are
centered between hinges).

Clearance
Hole
Location

Clearance
Hole
Location

Clearance
Hole
Location

Clearance
Hole
Location

6" 16" MAX O.C. 6" 6" 16" MAX O.C. 6"

INTERIOR

Hinge Jambs: See
(5A) In-Swing diagram
(upper right). Fixed and
Lock jambs diagram for
placement of threshold
screws and installation
clips (see out-swing
diagram in lower right).

6" 16" MAX O.C. 6" 6" 16" MAX O.C. 6"

5A

INTERIOR

Out-Swing
Drill 13/64" clearance holes
through the frame

5A

EXTERIOR

EXTERIOR

In-Swing

INTERIOR

INTERIOR

Vent
Placement

Vent
Placement

Fixed
Placement

5A

Drill 13/64"
clearance holes
through the frame

Fixed
Placement

EXTERIOR

EXTERIOR

B. Drill 13/64" deep clearance holes through the door frame head only and not into
the rough opening in the locations shown.
C. Drill 1/8" x 1" deep pilot holes through the clearance holes and into the rough
opening framing in the head, jambs, and threshold of the unit frame.
Note: Be certain to shim between jambs and rough opening at all screw locations.
OUT-SWING

IN-SWING AND OUT-SWING

DOUBLE OPERABLE

DIAGRAM FOR
PLACEMENT OF
FRAME SCREWS &
INSTALLATION CLIPS

SINGLE FIXED OR OPERABLE

5B

5B

6"
6"

6"

16" MAX
O.C.

16" MAX
O.C.

6"

6"

16" MAX
O.C.

6"

6"

6"

6"

6"

5A

5A

5A

5A

16"
MAX.
O.C.

16"
MAX.
O.C.

16"
MAX.
O.C.

16"
MAX.
O.C.

In-Swing Sill

In-Swing Sill

Out-Swing Sill

Out-Swing Sill

Screw
Location

6"

6"
6"

16" MAX
O.C.

6"

6"

5E

16" MAX
O.C.

6"

6"

6"
6"

16" MAX
O.C.

5E

6"

D. Secure the jambs and head of the door. Drive #10 x 3-1/2" corrosion resistant wood

P E R F O R M A N C E U P G R A D E & H U R R I C A N E S H I E L D D O O R S • P E R FAO
AU
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P R&M H
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NR
EA
SH

screws through the door frame and shim, into the rough framing. Drive the screws
until snug but DO NOT over-tighten the screws. DO NOT bend or bow the unit frame.
#10 x 3-1/2"
corrosion resistant wood screw

5D
5C

Drill 1/8” diameter pilot
holes through the clearance
hole in the frame.

E. Drill 13/64" clearance holes through the threshold
but not into the rough opening, at the locations shown in
illustration on previous page (5E & 5G). Install # 10 x 3/1-2"
corrosion resistant wood screws through the threshold into
the floor. For Masonry applications use masonry screws that
are a minimum size of 3/16" diameter x 3" and pilot drill per
screw manufacturers’s recommendations.

Out-Swing

HEAD

NOTE: Not required on In-swing Fixed doors.

5E 5G

SILL

Installation Clip Method:
F. Fasten the door to the opening by driving two #8 x 1-1/4” corrosion resistant
screws into the pre-punched holes in the clips. If the clips are bent and fastened to
the interior stud/block, install the screws as close to the bend as possible.
Note: DO NOT shim above the door. For masonry openings use two masonry
screws that are a minimum size of 3/16” x 1-1/2” per clip. Pre-drill the masonry
per screw manufacturer’s recommendations before attempting to drive the
screws in.

Frame Screw and Installation Clip Methods:
G. Drive #10 x 3-1/2” corrosion resistant wood screws through the holes in the
threshold into the floor.
Note: For concrete floors, use masonry screws that are a minimum size of 3/16”
diameter x 3”.

5F

DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS

6

INTERIOR SEAL

Caution: Ensure use of low pressure polyurethane window and door insulating
foams and strictly follow the foam manufacturer’s recommendations for
application. Use of high pressure foams or improper application of the foam may
cause the door frame to bow and hinder operation.
A. Add a sealant bead across the inner sill and 6" up
each jamb between the frame and rough opening.

Interior

Note: If needed, first place backer rod between frame
jamb and opening 6" up each jamb.

6A
6B

B. Apply insulating foam sealant. From the interior, insert
the nozzle of the applicator approximately 1" deep into
the space between the door and the rough opening
and apply a 1" deep bead of foam. This will allow room
for expansion of the foam and will minimize squeeze
out. Apply sealant across the interior surface of shims to create a
continuous seal. For doors with jamb extensions installed, ensure the
foam is places between the window frame and the rough opening,
not between the jamb extension and the rough opening. Follow foam
manufacturer's instructions.

6C
6A
6"

Note: It may be necessary to squeeze the end of the tube with pliers
to insert it into the space between the door frame and the rough
opening. DO NOT completely fill the space from the back of the fin to the
interior face of the opening.

C. Check the door operation by opening and closing the door.
Note: If the door does not operate correctly, check to make sure it is still plumb,
level, square and that the sides are not bowed. If adjustments are required,
remove the foam with a serrated knife. Adjust the shims, and reapply the
insulating foam sealant.

7

SEALING THE DOOR TO THE
EXTERIOR WALL CLADDING

When applying siding, brick veneer or other exterior finish material, leave adequate
space between the door frame and the material for sealant. Refer to the illustration
that corresponds to your finish material.
Note: The sealant details shown are standard recommendations from the sealant
industry. Contact your sealant supplier for recommendations and instructions for
these and any other applications.
VINYL/STEEL
SIDING

BRICK VENEER

Backer Rod and
Sealant typical

Backer Rod and
Sealant typical
3/8" Clearance
Insulating
Foam

3/8" Clearance

Insulating
Foam

3/8"

3/8"

WOOD SIDING
WITH TRIM

WOOD
SIDING

Backer Rod and
Sealant typical

Sealant typical
1/8" Clearance
Insulating
Foam

3/8" Clearance
Insulating
Foam

1/8"

3/8"

DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS

A. Insert backer rod into the space around the
door so there is at least a 1/2" clearance between
the backer rod and the exterior face of the wall
cladding and the brickmould or wood trim.
Note: Backer rod adds shape and depth for the
sealant line.
B. Apply a bead of sealant to the entire perimeter
of the door. At each end of the bottom of the
door, insert sealant into the spaces between the
bottom of door and the sill support and connect it
to the perimeter sealant.
C. Shape, tool and clean excess sealant. When
finished, the sealant should be the shape of
an hourglass.
Note: This method creates a more flexible
sealant line capable of expanding and
contracting.

x	
7A

x

7B

D. Remove plastic guards at the base of
the door once construction is complete.
E. Install the hardware. Refer to the instructions
included in the hardware box.

INTERIOR FINISHING
If products cannot be finished immediately, cover with clear plastic to protect from dirt,
damage and moisture. Remove any construction residue before finishing. Sand all wood
surfaces lightly with 180 grit or finer sandpaper. DO NOT use steel wool. BE CAREFUL
NOT TO SCRATCH THE GLASS. Remove sanding dust.
Pella products must be finished per the below instructions; failure to follow these
instructions voids the Limited Warranty.
• On casement and awnings, it is optional to paint, stain or finish the vertical and
horizontal sash edges.
• On single-hung and double-hung, do not paint, stain or finish the vertical sash edges,
any finish on the vertical sash edges may cause the sash to stick; it is optional to
paint, stain or finish the horizontal sash edges.
• On patio doors, it is optional to paint, stain or finish the vertical and horizontal
panel edges.
Note: To maintain proper product performance do not paint, finish or remove the
weather-stripping, mohair dust pads, gaskets or vinyl parts. Air and water leakage
will result if these parts are removed. After finishing, allow venting windows and
doors to dry completely before closing them.
Pella Corporation is not responsible for interior paint and stain finish imperfections
for any product that is not factory-applied by Pella Corporation. Use of inappropriate
finishes, solvents, brickwash, or cleaning chemicals will cause adverse reactions with
window and door materials and voids Limited Warranty.
For additional information on finishing see the Pella Owner’s Manual or go to
www.pella.com.

EXTERIOR FINISHING
Wood doors require painting immediately after installation. The factory applied primer
is not intended for long term exterior exposure. Painting instructions are located in the
Pella® Owners Manual. You can obtain an owner’s manual by contacting your local Pella
retailer. This information is also available on www.pella.com. Please note that failure
to finish your Pella door may void their warranty, and the Pella warranty does not cover
problems associated with improper finishing.

CARE AND MAINTENANCE
DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS • ALL DOORS

Care and maintenance information is available in the Pella Owner’s Manual. You can
obtain an owner’s manual by contacting your local Pella retailer. This information is also
available at www.pella.com.

IMPORTANT NOTICE
Because all construction must anticipate some water infiltration, it is important that
the wall system be designed and constructed to properly manage moisture. Pella
Corporation is not responsible for claims or damages caused by anticipated and
unanticipated water infiltration; deficiencies in building design, construction and
maintenance; failure to install Pella® products in accordance with Pella installation
instructions; or the use of Pella products in wall systems which DO NOT allow for proper
management of moisture within the wall systems. The determination of the suitability of
all building components, including the use of Pella products, as well as the design and
installation of flashing and sealing systems are the responsibility of the Buyer or User,
the architect, contractor, installer, or other construction professional and are not the
responsibility of Pella.
Pella products should not be used in barrier wall systems which DO NOT allow for
proper management of moisture within the wall systems, such as barrier Exterior
Insulation and Finish Systems, (EIFS) (also known as synthetic stucco) or other non-water
managed systems. Except in the states of California, New Mexico, Arizona, Nevada, Utah,
and Colorado, Pella makes no warranty of any kind and assumes no responsibility
for Pella windows and doors installed in barrier wall systems. In the states listed
above, the installation of Pella products in barrier wall or similar systems must be
in accordance with Pella installation instructions.
Product modifications that are not approved by Pella Corporation will void the
Limited Warranty.

TROUBLESHOOTING - Adjustable Strike Latching Issues
Issue 1:
Door is difficult
to latch. Remove
the strike and
adjustable strike
shim then reinstall
the strike.

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Issue 2:
Door needs to close
more tightly against
the weather-strip.
Remove the strike
and adjustable
strike shim. Remove
the tabs from the
adjustable strike
shim and install so
that the thicker side
is visible at the strike
edge. Reinstall the
strike.

5"#4

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