Perlick Utility Coolers Us10Kp Users Manual
US4KP to the manual 7f0e3184-5a77-423b-8572-0d85211e4d7a
2015-02-06
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INSTALLATION and OPERATION INSTRUCTIONS Utility Coolers MODEL NOS. US4KP US10KP IMPORTANT INFORMATION This manual has been prepared to assist you in the installation of your Utility Cooler and to acquaint you with its operation and maintenance. We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction. If service is required, your dealer can provide you with a list of qualified service agents. For your own protection, never return merchandise for credit without our approval. We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction IMPORTANT WARRANTY INFORMATION To register your product, visit our web site at (www.perlick.com). Click on “Commercial”, then “Service”. You will see the link to “Warranty Registration Form”. You must complete and submit this form or the installation date will revert back to the ship Date. Table of Contents Cabinet Specifications.......................................... 2 Preparing for Assembly Tools Required ..................................................... 3 Pre-Assembly........................................................ 3 Placing the Utility Cooler...................................... 3 Cam Lock Fastening Method.............................. 3 Assembling the Cooler Preparing the Floor............................................... 4 Assembly............................................................... 4 Assembly Order-Four Keg Cooler......................... 5 Assembly Order-Ten Keg Cooler.......................... 6 General Information Electrical Requirements........................................ 7 Starting the Cooler................................................ 7 Temperature Control............................................. 7 Ventilation Requirements...................................... 7 Cleaning the Condensing Unit.............................. 7 Warranty Information............................................ 7 Replacement Parts.............................................. 8 Wiring Diagrams Four Keg Self-contained....................................... 9 Ten Keg Self-contained....................................... 10 8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069 Toll Free 800-558-5592 • E-Mail: Perlick@Perlick.com • www.Perlick.com Form No. Z2026 Rev 01.28.09 Installation and Operating Instructions Sizes and Specifications, Utility Coolers - Self Contained MODEL NOS. US4KP US10KP Keg Capacity 4 10 Length 47" (1194) 93" (2362) Depth 47" (1194) 47" (1194) Height DIMENSIONS EXTERIOR (mm) 77" (1956) 79" (2007) Condensing Unit 1/3 1/2 full load amps 8.5 10.2 max. fuse 15 15 700 (318) 1150 (522) shipping weight lbs. (kg) exterior Floor: Stucco galvanized steel. Roof, Walls & Doors: Stucco galvanized steel painted grey. interior Floor: 16 gauge slip resistant stainless steell. Roof, Walls & Doors: 26 gauge stucco galvanized steel. electrical 115 V, 60 Hz. 1ph AC. Junction box provided. plumbing Evaporator condensate drains through access hole in wall. 20" x 1/2" I.D. drain line provided. refrigeration R134a refrigerant. insulation 4" UL Class 1 urethane foam. Flame Spreading Rate: 25 or less. Smoke Develop Rating: 450 or less. DOORS Flush-mounted with cam-lift chrome hinges, automatic door closer, magnetic gaskets, chrome pull handle. Standard right hinged. Door size: 30" W x 55" H. features Light “ON” indicator in door. Light switch and fixture installed on evaporator. Thermometer furnished loose. optional accessories • Foor rack 4” 23 1/2” CL 14” 11” • Keg shelf kit TOP VIEW 14” 4” 39” 47” 39” INSIDE INSIDE REFRIGERATION SLEEVE CL 11” 14” TOP VIEW 14” 4” 28” 33 1/2” 28” INSIDE DOOR OPENING 23 1/2” REFRIGERATION SLEEVE 44” 9 1/2” 4” 85” INSIDE 4” JUNCTION BOX INSIDE DOOR OPENING JUNCTION BOX 21” 93” 9 1/2” LIGHT BULB W/GUARD 47” 32 3/4” 9” 15” 24 1/2” 30” 4” 4” 8” LIGHT BULB W/GUARD 12” THERMOSTAT 7” 7” CL CL 17” 77” FRONT VIEW 4” 67” INSIDE END VIEW 4 KEG COOLER 1” REF 32 3/4” 79” 39” 51 1/4” 4” 67” FRONT VIEW 51 1/4” END VIEW 10 KEG COOLER Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice. Form No. Z2026 Rev 01.28.09 2 Preparing the Cabinet for Use Tools Required ■ ■ ■ ■ ■ ■ ■ ■ The Cam Lock Fastening Method Tape Measure. Chalk Line. Caulking Gun. Caulk (provided). Clam Lock Wrench (provided). Level. Screw Driver. Shims. This utility cooler utilizes the cam-lock fastening method. (See illustration on below.) Insert the cam lock wrench into the lock before the panels are pushed together. Turn the handle Cam Hole counterclockwise as far as it will go to fully cock the cam. Note: The cam must be fully cocked to assure proper locking. The panels should then be pushed together tightly and locked by turning the wrench clockwise. Pre-Assembly Some panels have been protected with a strippable film to prevent surface damage. Remove this film before assembly. It is very difficult to remove it from the panel edges after panels have been joined together. Note: Do not store panels with protective film in sunlight or high temperature areas for an extended period of time. Plugs are provided to insert in cam-lock holes after final assembly. CAM CAM HOLE Placing the Utility Cooler This utility cooler should not be installed tight against any building or adjacent cooler wall. A minimum of two inches must be provided for air circulation. Shims for leveling the floor must also be incorporated into overall height and clearance requirements. Remote Units: A minimum four inch clearance is required between the top of the utility cooler and the ceiling of the building in which it is being installed. Self-contained Units: Sufficient clearance above the cooler must be allowed for ceiling panel and condensing unit installation. For ventilation requirements, see page 7. Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice. 3 Form No. Z2026 Rev 01.28.09 General Information Preparing the Floor Assembly Snap a chalk line on the building floor to establish cooler location. Place floor panel(s) on the floor and check for level. A level floor is essential to ensure that vertical panels will be plumb. If shimming is required to level the sections, the shims must extend under the entire section, not just the edges. Shims should be used at each end, at all wall seams, and at each floor seam. They should not be spaced further than 24 inches apart. 1. Place (do not slide) all sections into position. 2. Each panel is numbered on the edge. For a four keg cooler, follow the assembly order on page 5. For a ten keg cooler, the assembly order appears on page 6. Note: If ceiling height in building is restricted, panel(s) can be carried through the door opening and placed into position from inside the cooler. 3. Install cap plugs in all cam-lock holes. 4. Seal cooler to the floor. CEILING KEEP GASKETS OUT OF GROOVE SEAL COOLER TO FLOOR AFTER UNIT IS LEVEL AND ASSEMBLED FLOOR PANEL FLOOR Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice. Form No. Z2026 Rev 01.28.09 4 Four Keg Cooler Four Keg Cooler Assembly Assemble panels as follows: Section 1:............... Floor Section 6:............... Front with Door Section 2:............... Left Wall Section 5:............... Right Wall Section 3:............... Left Back Wall Section 7:............... Ceiling Section 4:............... Right Back Wall 3 4 UNIT COOLER 1 5 2 FLOOR 6 PANEL NO.#’S 7 FRONT VIEW Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice. 5 Form No. Z2026 Rev 01.28.09 Ten Keg Cooler Ten Keg Cooler Assembly Assemble panels as follows: Section 1 & 2:......... Floor-Section Section 7:............... Door Section Section 3:............... Left Wall Section 8:............... Left Front Panel Section 4:............... Left Back Wall Section 9:............... Celing Panel with Evaporator Housiing Section 5:............... Right Back Wall Section 10:............. Celing Panel Section 3A:............. Right Wall Section 6:............... Right Front Wall 4 5 PANEL NO.#’S 9 UNIT 10 COOLER 3 3A 2 1 COOLER 6 8 7 10 9 FRONT VIEW Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice. Form No. Z2026 Rev 01.28.09 6 General Information Electrical Requirements There should be nothing on or around the machinery compartment area which will restrict the flow of room temperature air to the condenser or over the compressor. The package unit must be installed so that the wiring conforms to, and is in accordance with National and Local Electrical Codes. (See Condensing Unit Data Plate for Electrical Specifications. CAUTION: Do not attempt to operate the condensing unit on any other power source than that listed on the unit data plate. See appropriate wiring diagram on pages 9, 10 or 11. Compressor H.P. Natural Circulation Cu. Ft. Room Volume Needed Forced Air Circulation C.F.M. Fresh Air Entering Room 1/3 to 1/2 600 220 Cleaning the Condensing Unit Starting The Cooler Inspect the machinery compartment every 60 days. A heavy accumulation of dirt and/or grease on the front of the condensing unit (radiator) must be cleaned off with a stiff brush or vacuum cleaner. Be careful not to bend the aluminum fins on the condensing unit. Allow the empty utility cooler to operate 24 hours for a settling-out period before use. Temperature Control The temperature control is located on the evaporator housing. It is factory adjusted to maintain a temperature of approximately 34° F. cut out and 40° F. cut in. Cut out temperatures lower than 34°F. are not advisable as excessive frost may accumulate on the evaporator. Warranty This Utility Cooler is fully warranted against defects in both material and workmanship for a period of one (1) year from date of sale. Defective parts must be returned to Perlick freight prepaid. All parts found to be defective upon inspection will be replaced on a no-charge basis, F.O.B. our factory. Perlick is not responsible for parts damaged by alteration, unauthorized service, accident or abuse. All costs incident to replacement, including labor, refrigerant, and/or loss of sales are incidental to this warranty and must be borne by the user. If excessive frost does accumulate, the unit is operating at too cold a temperature. To defrost the evaporator, turn off the electrical power to the condensing unit or turn the control to a warmer position to allow the fan motor to defrost it. The control should then be reset to a temperature that will not ice up the evaporator. A plastic drain hose should be attached to the drain pan of the evaporator and routed through the wall panel. A receptacle should be provided for accumulated condensing water or connect to a building drain facility. Ventilation Requirements Air-cooled units must be furnished with sufficent ventilation to maintain their efficiency. The table at right indicates the minimum room size/cubic footage, only the space above the condensing unit can be used. When the room size is below minimum, some type of forced ventilation must be provided. Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice. 7 Form No. Z2026 Rev 01.28.09 Replacement Parts How to Order Replacement Parts Be prepared to provide the model and serial number of the cooler. The serial number is printed on a label which is attached to the inside wall, adjacent to the evaporator housing. Contact your local Perlick dealer to order replacement parts. SELF-CONTAINED UTILITY COOLERS FOUR KEG Ten KEG Description Part Number Compressor Only Description 57499 Compressor Only Part Number 57860 Condensing Unit Fan Motor 57513 Condensing Unit Fan Motor C15250A2 Condensing Unit Fan Blade C3150-3 Condensing Unit Fan Blade C15250A3 Evaporator Coil Assembly 57861 Evaporator Coil Assembly 57872 E xpansion Valve 57877 E xpansion Valve 57877 Temp. Control (two-wired) 57891 Temp. Control (two-wired) 57891 all model UTILITY COOLERS Description Switch Part Number Description 57878 Light Bulb C31358 Bulb Guard C25969-1 Part Number Evaporator Fan Guard 57875 Plug Button 57882 Door Sill 57883 Thermometer 57879 Door Closure 57884 Hinged Door Assy. 57880 Light Indicator 57858 Gasket-Door Assy. 57881 Hinge 57885 Evaporator Fan Motor 57873 Handle 57886 Evaporator Fan Blade 57874 Door Wiper Gasket 57908 Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice. Form No. Z2026 Rev 01.28.09 8 Wiring Diagram — Four Keg Self-Contained Cooler CAPACITOR COMPRESSOR TERMINALS GREEN C 1 BROWN WHITE L1 S 2 R L2 RELAY OVERLOAD FAN GREEN BLACK WHITE SWITCH GREEN LIGHT WHITE BLACK WHITE (ELECTRONIC) THERMOSTAT (4 MIN. “ON” DELAY) BLACK BROWN WHITE EVAPORATOR FAN MOTORS (ALTERNATE) THERMOSTAT (STANDARD) BLACK BROWN Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice. 9 Form No. Z2026 Rev 01.28.09 Wiring Diagram — Ten Keg Self-Contained Cooler 1 2 CAPACITOR M RELAY RED OVERLOAD BLUE 3 1 C YELLOW WHITE BROWN GREEN FAN CONDENSER L 5 S R COMPRESSOR TERMINALS GREEN BLACK WHITE SWITCH GREEN LIGHT WHITE BLACK WHITE (ELECTRONIC) THERMOSTAT (4 MIN. “ON” DELAY) BROWN BLACK WHITE EVAPORATOR FAN MOTORS (ALTERNATE) THERMOSTAT (STANDARD) BLACK BROWN Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice. Form No. Z2026 Rev 01.28.09 10 Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice. 11 Form No. Z2026 Rev 01.28.09 8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069 Toll Free 800-558-5592 • E-Mail: Perlick@Perlick.com • www.Perlick.com Form No. Z2026 Rev 01.28.09
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