Porter Cable BSI550 W User Manual GENERATOR Manuals And Guides L0402318
PORTER CABLE Generator Manual L0402318 PORTER CABLE Generator Owner's Manual, PORTER CABLE Generator installation guides
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Instruction
manual
Generator
Model
BSI550
Shown with opttonal portablhty kit
To learn more about Porter-Cable
visit our website at:
htLp://www.porter-cable.com
PORTER*CABLE
IMPORTANT
Please make certain that the person who _sto use this equipment
carefully reads and understands these instructions before starting
operations
The Model and Serial No plate is located on the frame Record these
numbers _n the spaces below and retain for future reference
Model No
PROFESSIONAL POWER TOOLS
Type
Senal No
Part No
D23665-0111-1
SPECIFICATION
MODEL
HORSE POWER
RATED/SURGE WATTS
VOLTAGE
AMPERAGE
PHASE
FREQUENCY
ENGINE SPEED
MAX. AMBIENT TEMP.
FUEL CAPACITY
RUN TIME @ 50%/100%
BSI550
10.0
5500/9000
120/240
45.8/22.9A
SINGLE
60 Hz
3600 RPM
104 ° F
7 GALLONS
13.2/8.1 HRS
•
This product is not equipped with a spark arresting muffler. If the product will be used around
flammable materials, or on land covered with materials such as agricultural crops, forest, brush, grass, or
other similar items, then an approved spark arrester must be installed and is legally required in the state of
California. It is a violation of California statutes section 130050 and/or sections 4442 and 4443 of the California Public Resources Code, unless the engine is equipped with a spark arrestor, as defined in section
4442, and maintained in effective working order. Spark arresters are also required on some U. S. Forest
service land and may also be legally required under other statutes and ordinances.
•
This product may contain chemicals known to the state of California to cause cancer, birth defects, or other
reproductive harm. This warning is given in compliance with California Proposition 65, as detectable
amounts of chemicals subject to proposition 65 may be contained in this product.
2 -- ENG
WARRANTY
PORTER-CABLE CORPORATION warrants to the original purchaser that each new electric generator and service par_ is
free from defects in material and workmanship, and agrees to repair or replace under this warranty any defective product or
part as follows from the original date of purchase.
2 YEARS - Limited warranty on electric generator alternators and 1 year limited warranty on all other parts.
90 Days - Service parts
Engine warranties are the responsibility of the engine manufacturer. Warranties of merchandise sold by Porter-Cable which
has been manufactured by and identified as the product of another company are the responsibility of the manufacturer of
that product.
THIS WARRANTY
IS NOT TRANSFERABLE
AND DOES
NOT COVER
•
Products sold damaged or incomplete,
sold "as is," sold reconditioned,
or used as rental equipment.
•
Delivery, installation, or normal adjustments explained in the owner's manual.
•
Damage or liability caused by shipping, improper handling, improper installation, improper maintenance, improper modification, or the use of accessories and/or attachments not specifically recommended by PORTER-CABLE for the product.
•
Repairs necessary because of operator abuse or negligence,
product according to the instructions in the owner's manual.
•
Damage caused by cold, heat, rain, excessive humidity, corrosive environments and materials, or other contaminants.
•
Expendable items that become worn during normal use such as fuel filters, air cleaners, spark plugs, and engine oil.
•
Cosmetic defects that do not interfere with product functionality.
•
Freight costs from customer to Porter-Cable.
or the failure to install, operate, maintain, and store the
•
Repair and transportation
•
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM
ANY DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT. Some states do net allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
costs of products or parts determined not to be defective.
•
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.
WARRANTY
SERVICE is available by delivering
warranty service location. To determine the nearest
559-8550, 24 hours a day, 7 days a week. Specific
depending on the type and size of the product and
or shipping the defective product or part to any Porter-Cable authorized
authorized warranty service location, call the toll free number, 1-888instructions regarding servicing arrangements and scheduling may vary
the availability of repair parts.
•
DO NOT return the defective product to the retailer.
•
Retain the original cash register sales receipt as proof of purchase for warranty work.
•
Purchasers should contact Porter-Cable directly if they do not receive satisfactory
service center.
results from the authorized warranty
PORTER÷(IIBLE
Porter-Cable Corporation
4825 Highway 48 North
Re. Box 2468
Jackson, TN 38302-2468
1_888-559_8550
3 -- ENG
SAFETY
This manual contains
information
that
is important for you to know and understand. This information
relates to
protecting
VENTING
YOUR SAFETY
EQUIPMENT
GUIDELINES
and PREPROB-
LEMS, To help you recognize this
information,
we use symbo{s to the
right. Please read the manual and pay
attention to these sections.
I A DANGER
URGENT SAFETY INFORMATION
THAT WILL CAUSE SERIOUS
LOSS OF LIFE.
I _WARNING
- DEFINITIONS
I ACAUTION
I
- A HAZARD
iNJURY OR
for preventing damage to
equipment.
I
NOTE
IMPORTANT SAFETY iNFORMATiON - A HAZARD THAT MIGHT CAUSE SERIOUS INJURY
OR LOSS OF LIFE.
IMPORTANT
Information
I
]
Information that you should pay special
attention to.
SAFETY INSTRUCTIONS
" SAVE THESE
INSTRUCTIONS
"
When using this product basic precautions should always be followed including the following:
RISK
HAZARD
Attempting to connect generator
directly to the electrical system of
any building structure.
OF ELECTROCUTION
AND FIRE
WHAT COULD HAPPEN
Back feeding electricity through a
building's electrical system to the
outside utility feed lines could endanger repair persons attempting to restore service.
Attempting to connect to the incoming utility service could result in electrocution.
Restoration of electrical service while
the generator is connected to the
incoming utility could result in a fire
or serious damage if an isolator
switch is not installed.
HOW TO PREVENT
IT
Never backfeed electricity through
a structure's electrical system.
To connect to a structure's electrical system in a safe manner,
always have a Double-Throw
Transfer Switch installed by a qualified electrician and in compliance
with local ordinances. (When installing a Double-Throw Transfer
Switch, a minimum of 10 gauge
wiring must be used.)
Failure to use a double throw transfer
switch when connecting to a structure's electrical system can damage
appliances and WILL VOID the manufacturer's warranty.
Improper storage of extension
cord
Extension cord
with hot engine
damage. Using
cord can result
death.
can come into contact
parts resulting in
a damaged extension
in electrocution or
4 -- ENG
Never fold handle over hot engine
with extension cord wrapped on
storage bracket.
READ AND UNDERSTAND
ALL WARNINGS
BEFORE
ATTEMPTING
TO OPERATE GENERATOR.
RISK OF ELECTROCUTION
HAZARD
Operation of generator in rain,
wet, icy, or flooded conditions.
Use of worn, damaged, undersized or ungrounded extension
cords.
Placing generator on or against
highly conductive surface, such as
a steel walkway or metal roof.
AND FIRE (cont'd)
WHAT COULD HAPPEN
Water is an excellent conductor of
electricity! Water which comes in contact with electrically charged components can transmit electricity to the
frame and other surfaces, resulting in
electrical shock to anyone contacting
them.
HOW TO PREVENT
IT
Operate generator in a clean, dry,
well ventilated area. Make sure
hands are dry before touching unit.
Contact with worn or damaged extension cords could result in electrocution.
Inspect extension cords before
use and replace with new cord if
required.
Use of undersize extension cords
could result in overheating of the
wires or attached items, resulting in
fire.
Use proper size (wire gauge) cordset for application see chart in the
Assembly section of this manual.
Use of ungrounded cordsets could
prevent operation of circuit breakers
and result in electrical shock.
Always use a cordset having a
grounding wire with an appropriate grounding plug. DO NOT use
an ungrounded plug.
Accidental leakage of electrical current could charge conductive surfaces in contact with the generator.
Place generator on low conductivity surface such as a concrete
slab.
ALWAYS operate generator a minimum of six feet from any conductive surface.
Improper connection of items to
generator.
Exceeding the load capacity of the
generator by attaching too many
items, or items with very high load
ratings to it could result in overheating of some items or their attachment
wiring resulting in fire or electrical
shock.
Read the load rating chart and instructions in the Wattage Calculation section. Make sure that the
summation of electrical loads for
all attachments does not exceed
the load rating of the generator.
Operation of unit when damaged,
or with guards or panels removed.
Attempting to use the unit when it
has been damaged, or when it is not
functioning normally could result in
fire or electrocution.
Do not operate generator with mechanical or electrical problem.
Have unit repaired by an Authorized Service Center.
Removal of guarding could expose
electrically charged components and
result in electrocution.
Do not operate generator with
protective guarding removed.
5 -- ENG
READ AND UNDERSTAND
ALL WARNINGS
BEFORE
ATTEMPTING
TO OPERATE GENERATOR.
RISK OF FIRE
HAZARD
WHAT COULD HAPPEN
Attempting to fill the fuel tank while
the engine is running.
Gasoline and gasoline vapors can
become ignited by coming in contact
with hot components such as the
muffler, engine exhaust gases, or from
an electrical spark.
Turn engine off and allow it to cool
before adding fuel to the tank.
Equip area of operation with a fire
extinguisher
certified to handle
gasoline or fuel fires.
Sparks, fire, hot objects
Cigarettes, sparks, fires, or other hot
objects can cause gasoline or gasoline vapors to ignite.
Add fuel to tank in well ventilated
area. Make sure there are no sources of ignition near the generator.
Improper storage of fuel
Improperly stored fuel could lead to
accidental ignition. Fuel improperly secured could get into the hands of children or other unqualified persons.
Store fuel in a OSHA approved
container designed to hold gasoline. Store container in secure loca-
Inadequate ventilation for generator
Materials placed against or near the
generator or operating the generator in
areas where the temperature exceeds
104 ° R ambient (such as storage
rooms or garages) can interfere with its
proper ventilation
features causing
overheating and possible ignition of the
materials or buildings.
Operate generator in a clean, dry,
well ventilated area a minimum of
four feet from any building, object
or wall. DO NOT OPERATE UNIT
INDOORS OR IN ANY CONFINED
AREA.
Tampering with factory set engine
speed settings.
Engine speed has been factory set to
provide safe operation. Tampering with
the engine speed adjustment could result in overheating of attachments and
could cause a fire.
Never attempt to "speed-up" the
engine to obtain more performance. Both the output voltage
and frequency will be thrown out of
standard by this practice, endangering attachments and the user.
Overfilling the fuel tank fuel spillage.
Spilled
fuel and its vapors
can
become ignited from hot surfaces or
sparks.
6 -- ENG
HOW TO PREVENT
IT
tion to prevent use by others.
Use care in filling the tank to avoid
spilling fuel. Make sure fuel cap is
secured tightly and check engine
for fuel leaks before starting
engine. Move generator away
from refueling area or any spillage
before starting engine. Allow for
fuel expansion. Keep maximum
fuel level 1/2 inch below the tip of
the fuel tank. Never refuel with
the engine running.
READ AND UNDERSTAND
ALL WARNINGS
BEFORE
ATTEMPTING
TO OPERATE GENERATOR.
Risk of Injury and Property Damage
TransDortina
Generator
HAZARD
WHAT COULD HAPPEN
Fire, Inhalation, Damage to Vehicle
Surfaces
Fuel or oil can leak or spill and could
result in fire or breathing hazard, serious injury or death can result. Fuel or
oil leaks will damage carpet, paint or
other surfaces in vehicles or trailers.
RISK OF BREATHING
HAZARD
Gasoline engines produce toxic carbon monoxide exhaust fumes.
- INHALATION
WHAT COULD HAPPEN
Breathing exhaust fumes
serious injury or death.
7 -- ENG
When
HOW TO PREVENT IT
If generator is equipped with a fuel
shut-off valve, turn the valve to the
off position before transporting to
avoid fuel leaks. If generator is not
equipped with a fuel shut-off valve,
drain the fuel from tank before
transporting. Transport fuel only in
an OSHA approved
container.
Always place generator on a protective mat when transporting to
protect against damage to vehicle
from leaks. Remove generator from
vehicle immediately upon arrival at
your destination.
HAZARD
HOW TO PREVENT IT
will cause
Operate generator in clean, dry,
well ventilated area. Never operate
unit in enclosed areas such as
garages,
basements,
storage,
sheds, or in any location occupied
by humans or animals. Keep children, pets and others away from
area of operating unit.
READ AND UNDERSTAND
ALL WARNINGS
BEFORE
ATTEMPTING
TO OPERATE GENERATOR.
RISK OF UNSAFE
HAZARD
Operation of generator in careless
manner.
WHAT COULD
OPERATION
HAPPEN
All sources of energy include the potential for injury. Unsafe operation or
maintenance of your generator could
lead to serious injury or death to you
or others.
HOW TO PREVENT
•
•
•
•
Operation of voltage sensitive appliances without a voltage surge
protector.
Any gasoline operated household generator will incur voltage variations
causing damage to voltage sensitive
appliances or could result in fire.
IT
Review and understand all of
the operating instructions and
warnings in this manual.
Become familiar with the operation and controls of the generator. Know how to shut it off
quickly.
Equip area of operation with a
fire extinguisher certified to
handle gasoline or fuel fires.
Keep children or others away
from the generator at all times.
Always use a U.L listed voltage
sensitive surge protector to connect voltage sensitive appliances
(TV, computer, stereo, etc.). Failure
to use a U.L listed voltage surge
protector will void the warranty
on your generator.
Notice: A multiple outlet strip is
not a surge protector. Make sure
you use a U.L listed voltage surge
protector.
Operating generator while suspended
Generator will not operate properly and
will cause damage to the generator
and could cause serious injury or death
to you or others.
8 -- ENG
Never operate generator while suspended or in an unlevel position.
Always operate generate on a flat,
level surface.
READ AND UNDERSTAND
ALL WARNINGS
BEFORE
ATTEMPTING
TO OPERATE GENERATOR.
RISK OF HOT SURFACES
HAZARD
Contact with hot engine and generator components.
WHAT COULD HAPPEN
Contact with hot surfaces, such as engines exhaust components, could result in serious burns.
RISK OF MOVING
HAZARD
Contact with moving parts can result in serious injury.
HOW TO PREVENT IT
During operation, touch only the
control surfaces of the generator.
Keep children away from the generator at all times. They may not be
able to recognize the hazards of
this product.
PARTS
WHAT COULD HAPPEN
The generator contains parts which
rotate at high speed during operation.
These parts are covered by guarding
to prevent injury.
HOW TO PREVENT
IT
Never operate
generator
with
guarding or cover plates removed.
Avoid wearing loose fitting clothing
or jewelry which could be caught
by moving parts.
RISK FROM LIFTING
HAZARD
Lifting a very heavy object.
WHAT COULD HAPPEN
Serious injury can result from attempting to lift too heavy an object.
9 -- ENG
HOW TO PREVENT|T
The generator is too heavy to be
lifted by one person. Obtain assistance from others before you try
to move it.
ASSEMBLY
Extension
When using an appliance or tool at a considerable distance from the generator, a 3-wire extension cord that
has a 3-blade grounding plug and a 3-slot receptacle
that accepts the tool's plug MUST be used in order to
reduce the risk of electrical shock. A cord of adequate
size must be used. Using the following chart to determine the minimum wire size required.
Read this manual. Do not attempt to operate
equipment until you have read this Manual for
Safety, Operation, and Maintenance Instructions.
NOTE: This manual is a general manual. Information in this manual may or may not pertain to your
model. Please read carefully.
Extension Cord Wire Gauge Chart
NOTE: Left and right describes the location of a
part with the operator facing the outlet panel.
REMOVE
GENERATOR
FROM
CARTON
•
Open carton from top.
•
Cut carton along dotted lines.
•
Remove all carton inserts.
•
Remove generator through opening in carton.
•
(If equipped) See portability Kit instructions to
assemble the portability kit.
THE
NOTE: Your engine is already grounded to the frame by
a grounding strap.
ng Lug
ELECTRICITY
FROM
THE
GENERATOR
There are basically 2 ways to obtain electricity from a
generator:
1.
2.
Use of extension cords directly from the generator
to the appliance, lights, tools, etc.
Use of a double-throw transfer switch installed
Wire Gauge
Size
0 to 100 ft.
12 ga.
*Up to 20 amp draw
0 to 100 ft.
10ga.
Up to 30 amp draw
Amperage
An extension cord that is hot to the touch is
overloaded. Repair or replace damaged extension cords immediately.
GENERATOR
A grounding lug is supplied with the generator for use
when required by local electrical ordinances. Refer to
article 250 of the National Electrical Code to clarify any
needed grounding information. Your local electric company or a certified electrician should be able to help
you with this information.
OBTAINING
Cord
Length
*NOTE: When amperage exceeds 20 amps; a 12
gauge extension cord should not be used for long distances.
IMPORTANT: Before any attempt to start your generator be sure to check engine oil (See Engine Operator's
manual)
GROUNDING
Cords
Double Throw Transfer
Switch
Potential hazards exist when a portable electric generator is connected to the main electrical supply coming
into the house. It is at that point that the electrical generator could feed back into the utility company's system causing possible electrocution of workers who are
repairing the electrical lines.
To avoid back feeding of electricity into utility systems,
a double-throw transfer switch must be installed
between the generator and utility power. The DoubleThrow Transfer Switch should be installed by a licensed
electrician and in compliance with all state and local
electrical codes. (When installing a Double-Throw
Transfer Switch, a minimum of 10 gauge wiring
must be used.)
The electrician should also install a sub-panel to isolate
the circuits you would want to use during an emergency or electrical power outage. Your generator will not
be large enough to handle the load of all the lights, appliances, TV, etc. at one time. To select which items to
run during the electrical power outage, see Wattage
Calculation section in this manual.
directly to the main electrical supply outside of
house.
10 -- ENG
OPERATION
KNOW YOUR
down. Use clean, fresh, regular unleaded gasoline
with a minimum of 87 octane. Do not mix oil with
gasoline.
GENERATOR
Read this General Manual and Safety Rules before
operation of your Generator. Compare the illustration
in your parts manual with your generator to familiarize
yourself with the location of various controls and adjustments. Save all manuals for future references.
GENERATOR
CAPACITY
IMPORTANT: Exceeding the rated capacity of your
generator can result in serious damage to your generator and connected electrical devices. See the Wattage
Calculation section in this manual to assist you in determining the appliances and tools that can be ran with
the wattage capacity of your generator.
CIRCUIT
BREAKERS
Never fill fuel tank completely. Fill tank to 1/2"
below the bottom of the filler neck to provide
space for fuel expansion. Wipe any fuel spillage
from engine and equipment before starting engine.
Each receptacle has a circuit breaker to protect the
generator from overloading. If the circuit breaker trips,
unplug all electrical loads from the generator. Let the
circuit breaker cool down. Push circuit breaker button
to reset.
LOW OIL PROTECTION
To protect the generator engine from damage, the
engine is equipped with a Low Oil Protection reliability
feature.
When the engine has been shut down for refueling or
other purposes and the oil level is low, the Low Oil
Protection will prevent the engine from restarting until
sufficient oil has been added. NOTE: The Low Oil
Protection mechanism is very sensitive. You must fill
the engine to the full mark on the dipstick to inactivate
this safety device.
IMPORTANT= Low Oil Protection will not automatically
shut down the engine if oil level becomes low while
the engine is running. Always check engine oil level
before starting the engine.
BEFORE
Never fill fuel tank indoors. Never fill fuel tank
when engine is running or hot. Do not smoke
when filling fuel tank.
Never run engine indoors or in enclosed, poor
ventilated areas, engine exhaust contains carbon monoxide, an odorless and deadly gas.
3.
Make sure generator is grounded in accordance
with local requirements.
4.
All electrical loads MUST be disconnected
START UP
Engine speed has been factory set to provide
safe operation. Tampering with the engine
speed adjustment could result in overheating of
attachments and could cause a fire. Never
This generator has been shipped from the factory without oil in the crankcase. Operating the
unit without oil can damage the engine.
attempt to "speed-up" the engine to obtain
more performance.
Both the output voltage and
frequency will be thrown out of standard by this
practice, endangering attachments and the
user.
Always check engine oil level before every start.
Running engine low of oil or out of oil could
result in serious damage to the engine.
Follow the steps listed below before starting generator:
1.
Check engine oil. Refer to the Engine Operator's
Manual for correct grade and quantity of oil.
2.
Check fuel level, fill as required. Make sure generator is turned off and has been allowed time to cool
11 -- ENG
You MUST unplug any load from the generator
before starting to prevent permanent damage to
any appliances.
TO START THE ENGINE
STOPPING
ENGINE
1.
Disconnect all electrical loads.
2.
Turn ON/OFF switch to "OFF" position.
3.
Close fuel shut-off valve.
Never run engine indoors or in enclosed, poor
ventilated areas, engine exhaust contains carbon monoxide, an odorless and deadly gas.
1.
Open the fuel shut-off valve.
=
2.
Move the choke control located on the engine to
the "Choke" position.
CONNECTING
ELECTRICAL
LOADS
1.
NOTE: No choke is required on warm engines, make
sure choke is in the "RUN" position on warm engine
starts.
3.
On the engine there is a
ON/OFF switch located on
the front panel of the engine.
Place this switch to the "ON"
position.
J"
4.
Grasp handle on rope starter and pull slowly until
resistance is felt. Let the rope rewind slowly. Pull
rope with a rapid full arm stroke. Let rope rewind
slowly. Repeat if necessary.
5.
When engine starts, gradually move the choke to
the "RUN" position
Let engine run and warm up for five minutes after
starting with no electrical load.
Connect loads in the following manner to prevent damage to equipment:
2. Connect inductive load equipment first, inductive
loads consist of refrigerators, freezers, water
pumps, air conditioners, or small hand tools.
Connect the items that require the most wattage
first. See Wattage Calculation Section in this
manual.
3.
4.
Connect the lights next.
Voltage sensitive equipment should be the last
equipment connected to the generator. Plug voltage sensitive appliances such at TV's, VCR's, microwaves, ovens, computers, and cordless telephones into a UL listed voltage surge protector,
then connect the UL listed voltage surge protector
to the generator.
Failure to connect and operate equipment in this
sequence can cause damage to equipment and
will void the warranty on your generator.
Follow the wattage calculation table in the
Wattage Calculation section of this manual.
Overloading the generator will cause power fluctuations and can damage equipment and appliances.
Porter-Cable Corporation will only be responsible
for damage to customer's equipment when the
generator is determined to be defective. This
determination will only be made by an authorized
representative of Porter-Cable Corporation and
this decision will be final. Porter-Cable
Corporation reserves the right to inspect the electrical connections at the customer's site of operation and test the generator for proper operation
before any determination of liability is made.
Failure to maintain the equipment or wiring for
inspection will void any claim for damages by the
customer. Porter-Cable Corporation will not be
responsible for equipment damaged as a result of
voltage surges, improper operation or improper
installation of the generator.
IMPORTANT: Allow generator to run at no load for 5
minutes upon each initial start-up to allow engine and
generator to stabilize.
12 -- ENG
MAINTENANCE
CUSTOMER
RESPONSIBILITIES
TABLE
Before each
use
MAINTENANCE
Every 25
Hours of Every
Season
Every 50
Hours of Every
Season
Every 100
Hours of Every
Season
TASK
Check oil level
X
See Note 2
Change oil
See Note 1
Clean Air Filter Assembly
X
Check Spark Plug
Prepare Unit for Storage
X
Prepare unit for storage if it is to remain idle for more than 30 days.
Note 1: Change oil after first two (2) operating hours and every 50 operating hours thereafter, more often if operated in extreme dusty or dirty conditions.
Note 2-" Check oil after 5 hours of operation
GENERAL
RECOMMENDATIONS
GENERATOR
The warranty of the generator does not cover items
that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator
must maintain the generator as instructed in this manual.
ENGINE
MAINTENANCE
Refer to the Engine Operator's manual for service and
maintenance of the engine.
MAINTENANCE
Your generator should be kept clean and dry at all
times. The generator should not be stored or operated
in environments that includes excessive moisture, dust
or any corrosive vapors. If these substances are on the
generator, clean with a cloth or soft bristle brush. Do
not use a garden hose or anything with water pressure
to clean the generator. Water may enter the cooling air
slots and could possibly damage the rotor, stator and
the internal windings of the generator head.
STORAGE
If you are going to store your generator for more than
30 days, use the following information as a guide to
prepare the generator for storage.
Never store generator with fuel in the tank indoors or in enclosed, poorly ventilated areas,
where fumes can reach an open flame, spark or
pilot light as on a furnace, water heater, clothes
dryer or other gas appliances.
4.
Disconnect the spark plug wire and remove the
spark plug.
5.
Add one teaspoon of oil through the spark plug
hole.
6.
Place rag over spark plug hole and pull the recoil a
few times to lubricate the combustion chamber.
7.
Replace the spark plug, but do not connect the
spark plug wire.
Engine Preparation
NOTE: If a fuel stabilizer is not used, all gasoline must
be drained from the tank and carburetor to prevent
gum deposits from forming on these parts and causing
possible malfunction of the engine.
1.
Generator
2.
3.
Add fuel stabilizer to fuel tank to minimize the formation of fuel gum deposits during storage.
Run engine at least 5 minutes after adding stabilizer to allow it to enter the fuel system.
•
Clean the generator as outlined in the Maintenance Section on this manual.
•
Check that cooling air slots and openings on generator are open and unobstructed.
Next shut off engine.
13 -- ENG
WATTAGE CALCULATIONS
IMPORTANT
Never exceed the rated capacity of your generator. Serious damage to the generator or appliance could
result from an overload.
1. Starting and running wattage requirements should always be calculated when matching a generators
wattage capacity to the appliance or tool.
2. There are two types of electrical appliances that can be powered by your generator:
A.
Items such as radios, light bulbs, television sets, and microwaves
wattage and running wattage are the same.
B.
Items such as refrigerators, air compressors, washer, dryer, and hand tools that use an electrical
motor have an "inductive load". Inductive load appliances and tools require approximately 2 to 4
times the listed wattage for starting the equipment. This initial load only lasts for a few seconds on
start-up but is very important when figuring your total wattage to be used.
C.
have a "resistive load". Starting
Always start your largest electric motor first, and then plug in other items, one at a time.
NOTE: On 120-volt loads the maximum starting wattage should NOT exceed one half of the rated generator wattage. Example: a 5000 rated wattage generator = 2500 maximum starting wattage.
DETERMINING
WATTAGE
REQUIREMENTS
Before operating this generator list all of the appliances and/or tools that are going to operate at the same time.
(Then determine the starting wattage requirements and the running wattage requirements by following example
and/or refer to wattage calculator on page 16.)
1.
First total the running wattage of all appliances and/or tools that will be operated at the same time.
Running Watts
Starting Watts
Example 1:
Lights
Television
Slow Cooker
=
=
=
100 Watts
300 Watts
250 Watts
o
o
o
TOTAL
=
650 Watts
o
Next the starting wattages of any appliances and/or tools that will start and stop during operation.
2.
Running Watts
.
Starting Watts
Example 2:
Small Refrigerator
500 Watts
2000 Watts
TOTAL
=
500 Watts
2000 Watts
The running wattage of examples 1 & 2 totals 1150 watts. The starting wattage of the small refrigerator is 2000
watts which is 1500 watts more than the running watts. Take this difference of 1500 starting watts from the refrigerator and add to the total running watts of 1150.
Example 3:
TOTAL
1500 Starting Watts
1150 Running Watts
=
2650 Total Watts
Generator must have a maximum capacity of at least 2650 watts.
14 -- ENG
WATTAGE CALCULATIONS
STARTING
1.
WATTAGE
REQUIREMENTS
2.
To determine the approximate starting wattage
requirement for most appliances and tools with
inductive type motors, multiply the wattage that
was calculated by 2 to 4 times to assure adequate
generator capacity. If the nameplate information is
not available use the values on the following chart
as a guide.
3.
Remember that the starting and running wattage
for resistive loads are the same. (Example: a 100
watt light bulb requires only 100 watts to start.)
Most resistive loads will be listed in wattage.
Some appliances and tools will list on the motor
name plate the starting and running voltage and
amperage requirements. Use the following formula to
convert voltage and amperage to wattage:
Volts X Amp = Watts
120 volts x 10 amps = 1200 watts
To select the right generator for your needs,
of the items to be run at the same time.
Wattage
Electric
Appliance
total the wattage
Run
_ _ _ _ _ _o _ _o _ _o _ _o _ _o _ _ _
3/8" Hand Drill
Jigsaw
1/3 HP Airless Sprayer
6" Bench Grinder
Belt Sander
Demofition Hammer
7 1/4" Circular Saw
Home Security
_
Television
Microwave
Toaster Oven
Portable Heater (5,000 BTU)
_
a)
__)
Refrigerator/F_ezer
Sump Pump
Clothes
Furnace Washer
Fan
Water Heater
..
12V DC Battery Charger
•_
Radio
Slow Cooker
Electric Blanket
Electric Skillet
_
Coffee Maker
Small Refrigerator
The wattage ratings shown are averages.
with different
brands of appliances.
15 -- ENG
Wattage
requirements
may vary
WATTAGE CALCULATIONS
I HOUSEHOLD
WATTAGE
DEVICESWITH HIGHSTARTING(INDUCTIVE)LOADS
RUN WATTS
J
TIMES(X)STARTFACTOR
8oo
x
600
x
2400
x
_l_
TYPICAL DEVICE
LOAD DEVICE*
WATTAGE**
=
2400
]°1
REFRIGERATOR I
=
1800
]=1
=
7200
]
=1
=
2000
]
=1
=
2400
]
=1
]
=
2000
]
=1
]
=
1500
=
300
AIR COND.(ROOM)]
_tSUMP
PUMP
800
x
_t FURNACE
1000
x
_t
1/2 HP]
FAN 1/3 HP ]
WELL PUMP1/2
HOT
HP
PLATE
TELEVISION
I
TOTAL
]
REFRIGERATOR/
FREEZER
CAUTION _!
I
I
APPLIANCE OR
_SMALL
x
1000
CALCULATOR
/
°1
= I CAU__O.
,,_
ELECTRONIC
EQUIPMENT
COMPUTER,
O NOT CONNECT
VOLTAGE 03/SET,
SENSITIVE
ETC,) GENERATOR
THE
DIRECTLY
TOTOYOUR
POWER
GENERATOR.
SENSITIVE
IFEQUIPMENT
YOU USE
PROTECTOR,
YOU MUST
A U.L
SURGE
NOTICE:
SURGE
USE
LISTED
FAILURE
TO USE
PROTECTOR
WILL
EQUIPMENT
AND
VOID
VOLTAGE
I
[
A U.L LISTED
VOLTAGE
DAMAGE
YOUR
YOUR
WARRANTY.
THE IDLE CONTROL MUST BE IN THE
OFF POSITION WHEN OPERATING
LARGE MOTOR LOADS (FREEZERS,
REFRIGERATORS,ETC.)
OR VOLTAGE
SENSITIVE ELECTRONIC
EQUIPMENT
(TV, COMPUTERS,
ETC.)
I
MICROWAVE
I
=
8oo
I
=
15oo
]
=
4000
=I
I
]
=I
I
]
=I
I
I
_1
[ SPAOEHEATER
WATER HEATER
TIMES NUMBER
WATTS
I LIGHTING
OF BULBS
,L
60
60 WATT BULBS
-_i
75
-_I
100
75 WATT BULBS
300
L300 WATT BULBS
*FOR
PRODUCTS
LISTED
REFER
CALCULATION
INSTRUCTIONS
NOT
TO
**AVERAGE
VALUESACTUALINDIVIDUAL
DEVICE
VOLTAGES
MAY
BE HIGHER
OR LOWER
L
÷
I ELECTR,OLOAD_NDTOTAL
I
I
THIS TOTAL MUST BE LESS THAN YOUR GENERATOR
WATTAGE
RATING OF YOUR GENERATOR
RATING
I
THIS TOTAL MUST BE GREATERTHAN YOUR HOUSEHOLD WATTAGELOAD
16 -- ENG
TROUBLESHOOTING
PROBLEM
Engine will not start
CAUSE
CORRECTION
1.
Low on fuel or oil.
1. Add fuel or oil.
2.
Ignition switch in "Off" position.
2. Turn to "ON" position
3.
Faulty spark plug.
3. Replace spark plug.
4.
Choke in wrong position.
4. Adjust choke accordingly.
5.
Fuel shut-off valve in closed
position.
5. Open fuel shut-off valve.
Unit loaded during start-up.
6. Remove load from unit.
Spark plug wire loose.
7. Attach wire to spark plug.
.
7.
No electrical output
GUIDE
1.
Faulty receptacle.
1. Have Service Center replace.
2.
Circuit breaker kicked out.
2. Depress and reset.
3.
Defective capacitor.
3. Have Service Center replace
capacitor.
4.
Faulty power cord.
4.
Repeated circuit breaker
tripping
1.
2.
Overload
Faulty cords or equipment.
1.
Reduce load.
2.
Check for damaged, bare, or
frayed wires on equipment.
Replace.
Generator overheating
1.
Generator overloaded.
1. Reduce load.
2.
Insufficient ventilation.
2. Move to adequate supply of
fresh air.
17 -- ENG
Repair or replace cord.
NOTES
18 -- ENG
NOTES
19 -- ENG
Generator
Quick Facts
CALL 1-888-559-8550
TO FIND A LOCAL AUTHORIZED
FOR REPAIRS AND SERVICE PART PURCHASES
ENGINE
GAS
Use clean, fresh gasoline
line during or immediately
Refer to engine owner's
ENGINE OIL
WATTAGE
WIRING
87 octane
CENTER
rating.
Make wattage calculations
further instructions.
Contact an electrician
double-throw
transfer
NEAR YOU
Do not add gaso-
manual for oil recommendations.
Most generators are equipped with low oil protection.
Generator is not level, the engine will not start.
Use a standard
210 CCA.
BATTERY
VOLT REG.
with a minimum
after use.
SERVICE
before use.
If the oil is low or if the
Refer to general operator's
manual for
for any wiring instructions.
If wiring into a house, a
switch and a heavy duty cord set must be used.
(12V) lawn and garden
battery with a minimum
of 45 A.H. or
The voltage and frequency are regulated by the rpm's of the engine. Do not
adjust the throttle or governor to achieve higher performance.
This will only
alter the factory Pre-set settings and damage anything connected to the generator.
Be sure a volt/amp surge protector is used when sensitive electronic equipment is used, such as: televisions, computers,
stereos, and etc... The damage
of such equipment without the use of a protector WILL NOT be covered under
warranty.
ENGINE
Do not adjust or attempt maintenance
authorized engine service center.
Add stabilizer
STORAGE
consulting
to fuel tank and run engine for 5 minutes
engine manual
or an
before storage.
When in long term storage, operate the generator every 60 days for at least 10
minutes with a load on it. This will prevent the loss of residual magnetism that
produces the electricity.
Allow the generator
head to stabilize.
OPERATION
without
to run 5 minutes
at no load for the engine and the gen-
Make sure the adequate size of extension cord is used. Refer to the
Grounding Instructions/Extension
Cord section of the owners manual.
If the generator
it is considered
load.
ALWAYS
is operating equipment that is drawing half of the rated watts
50% load. Using all of the rated watts is considered
100%
REFER TO THE MANUALS
PORTER÷(llLE
SUPPLIED
WITH THIS UNIT
Porter-Cable Corporation
4825 Highway 45 North
P.O. Box 2468
Jackson, TN 38302-2468
1-688-559-8550
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