Poulan Pro Lawn Mower Xt625Y22Rkp Users Manual IPL, XT625Y22RKP, 2009 04, MOWERS

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REPAIR PARTS MANUAL
MODEL NO. XT625Y22RKP
(MFG. ID. NO. 96142006900)
Rotary Lawn Mower
For Parts and Service, contact our authorized distributor: call 1-800-849-1297
For Technical Assistance: call 1-800-829-5886

428072 Rev. 2 04.16.09 BY

Printed in U.S.A.

ROTARY LAWN MOWER - - MODEL NUMBER XT625Y22RKP (MFG. ID. NO. 96142006900)
8

1

58

7

64
27

59

3

25

31
18

76
77

32

5

6

78

4

18
19

79

34
37

56

69

28

68

57
2

30 29

52
46

75

20

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14

2

26

9

21

12

12

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39

49
48

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15

55

36
42

35
33

53
51

43

34

25
28

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41
71

30
38

41
41

SERVICE NOTES

7

ROTARY LAWN MOWER - - MODEL NUMBER XT625Y22RKP (MFG. ID. NO. 96142006900)
31

56

27

37

11
28

29

1
44
45

16

42

7

34

18

39

54

32
57

35

12

33
13
17

14

4
38
26
25
15
18
16

36

41
17

38

80

40

14
29

13

15

12

81
82
83

11

ROTARY LAWN MOWER - - MODEL NUMBER XT625Y22RKP (MFG. ID. NO. 96142006900)

KEY
NO.

1

5

7
11
12
13
14
15
16
17
18
26
27
28
29
31
32
33
34

PART
NO.

407816

DESCRIPTION

Drive Control Assembly
(Includes Cable)
194185X428 Bar, Drive Control
193912X427 Wheel & Tire Assembly, Front
12000058
E-Ring
403849
Pinion
189403
Dust Cover
404845
Pawl, Drive
67725
Washer, Flat 3/8
191039
Bearing, Wheel Adjuster
701037
Selector Knob
163409
Screw, Hi-Lo Thread
175262
Screw, Pan Head,
Self-Tapping #10-24 x 2-3/4
194407X428 Drive Cover
409148
Locknut, Hex
141841
Screw, Trimplate
194018
Pulley, Drive
196857
V-Belt
411190
Trimplate

KEY
NO.

PART
NO.

35

424201

36
37
38
39
40
41

404834
189589
73800400
186237
406558
424200

42
44
45
54
56

17411308
175551
190097
412357
191252

57
80
81
82
83

411952
421114
419735
415585
415586

DESCRIPTION

Kit, Wheel Adjuster, LH
(Includes Knob and Bearing)
Gear Case Assembly, Complete
Battery
Locknut 1/4-20
Battery Box
Spring
Kit, Wheel Adjuster, RH
(Includes Knob and Bearing)
Screw, Battery Box
Screw, Trimplate
Charger, Battery
Grassbag Assembly
Trimplate, Battery Box
and Battery Assembly
Frame, Grassbag
Water Washout Assembly
Fitting, Hose, Water Washout
Washer, Lock, Internal Tooth
Locknut, Hex, with O-Ring

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your lawn mower and void your warranty.

ROTARY LAWN MOWER - - MODEL NUMBER XT625Y22RKP (MFG. ID. NO. 96142006900)
31

56

27

37

11
28

29

1
44
45

16

42

7

34

18

39

54

32
57

35

12

33
13
17

14

4
38
26
25
15
18
16

36

41
17

38

80

40

14
29

13

15

12

81
82
83

11

ROTARY LAWN MOWER - - MODEL NUMBER XT625Y22RKP (MFG. ID. NO. 96142006900)

KEY
NO.

1

5

7
11
12
13
14
15
16
17
18
26
27
28
29
31
32
33
34

PART
NO.

407816

DESCRIPTION

Drive Control Assembly
(Includes Cable)
194185X428 Bar, Drive Control
193912X427 Wheel & Tire Assembly, Front
12000058
E-Ring
403849
Pinion
189403
Dust Cover
404845
Pawl, Drive
67725
Washer, Flat 3/8
191039
Bearing, Wheel Adjuster
701037
Selector Knob
163409
Screw, Hi-Lo Thread
175262
Screw, Pan Head,
Self-Tapping #10-24 x 2-3/4
194407X428 Drive Cover
409148
Locknut, Hex
141841
Screw, Trimplate
194018
Pulley, Drive
196857
V-Belt
411190
Trimplate

KEY
NO.

PART
NO.

35

424201

36
37
38
39
40
41

404834
189589
73800400
186237
406558
424200

42
44
45
54
56

17411308
175551
190097
412357
191252

57
80
81
82
83

411952
421114
419735
415585
415586

DESCRIPTION

Kit, Wheel Adjuster, LH
(Includes Knob and Bearing)
Gear Case Assembly, Complete
Battery
Locknut 1/4-20
Battery Box
Spring
Kit, Wheel Adjuster, RH
(Includes Knob and Bearing)
Screw, Battery Box
Screw, Trimplate
Charger, Battery
Grassbag Assembly
Trimplate, Battery Box
and Battery Assembly
Frame, Grassbag
Water Washout Assembly
Fitting, Hose, Water Washout
Washer, Lock, Internal Tooth
Locknut, Hex, with O-Ring

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your lawn mower and void your warranty.

14
15
16
17
18
19
20
21
24
25
26
27

195622X479
410545X479
176655X479
140661X479
132004
194788
413160
405421
405423
409148
184193
193909X427

3

17060410

LIMITED WARRANTY

45
46
47
48
49
50
12

The Manufacturer warrants to the original consumer purchaser that this product as
manufactured is free from defects in materials and workmanship. For a period of
two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing
parts, any part which we find to be defective due to materials or workmanship. This
Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, transaxle/transmission components,
battery (except as noted below) or components parts thereof. Please refer to the
applicable manufacturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any
parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by the manufacturer.
3. Battery Warranty: On products equipped with a Battery, we will replace, without
charge to you, any battery which we find to be defective in manufacture, during
the first ninety (90) days of ownership. After ninety (90) days, we will exchange
the Battery, charging you 1/12 of the price of a new Battery for each full month
from the date of the original sale. Battery must be maintained in accordance with
the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is
limited to 45 days from the date of original purchase.
5. This Warranty applies only to products which have been properly assembled,
adjusted, operated, and maintained in accordance with the instructions furnished.
This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to
normal wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to
an authorized service dealer.

42
43
44
401994
850733X004
166649
66426
189713X428
750634
427414X428
401813X428
128415
150050

Should you have any unanswered questions concerning this Warranty, contact:

68
69
70
71
75
76
77
78
79
-----

38
39
40
41
2
3
4
5
6
7
8
9
10
11

In Canada contact:
Poulan Pro
Customer Service Department
5855 Terry Fox Way
Mississauga, Ontario L5V 3E4

52
53
55
56
57
58
59
64

Kit, Front Baffle
(Includes Key Number 53)
404763
Danger Decal
17600406
Screw, Serrated, TT 1/4-20
73930600
Locknut, Hex 3/8-16
88652
Hinge Screw 1/4-20 x 1-1/4
51793
Hairpin Cotter
400512X479 Lower Handle
191574
Handle Bolt
--Engine, Briggs & Stratton,
Model Number 122T05-4846EA (For engine service and
replacement parts, call Briggs
& Stratton at 1-800-233-3723)
407492X005 Wheel Adjusting Bracket, LH
197991
Clip, Cable
186362
Grip, Foam
420474X004 Belt Keeper
199687
Screw
180331
Key
194848
Nut, Cap
189686
Key Start Switch
409567
Wiring Harness
404764
Warning Decal (not shown)
193733
Operator’s Manual, English
193736
Operator's Manual, French
428072
Repair Parts Manual
170031

51

Bolt, Shoulder 3/8-16 x 1
Washer, Curved, Cylindrical
Axle Arm Assembly
Selector Knob
Selector Spring
Mulcher Door
Spacer
Wheel Adjusting Bracket, RH
Hinge Bracket Assembly
Screw, Sems, Thread Cutting
5/16-18 x 3/4
402574X428 Discharge Deflector
195916X479 Handle Bracket Assembly, LH
195917X479 Handle Bracket Assembly, RH
150406
Screw, Hex Head, Threaded,
Rolled 3/8-16 x 1-1/8
193000
Spring, Torsion
73800400
Nut, Hex, Nylock
425878
Kit, Mower Housing (Includes
Key Numbers 14, 15 and 51)
175650
Rod, Hinge
194037
Blade Adapter / Pulley
406713
Blade, 22"
851074
Washer, Hardened
850263
Washer, Helical
851084
Screw, Machine, Hex Head
3/8-24 x 1-3/8 Grade 8
174719
401630
401179X004
701037
401621X004
189917X428
401629
407493X005
175735
17000512

28
29
30
31
32
33
34
35
36
37
427661

Upper Handle Assembly
(Includes Foam Grip)
Cable, Operator Presence
Bracket, Upstop
Mulcher Plug
Wire Tie
Handle Knob
Screw
Control Bar
Rear Door Assembly
Pop Rivet
Screw, Self-Tapping
#10-24 x 5/8
Screw, Hex Hex Head,
Sems 1/4-20 x 1/2
Back Plate
Side Baffle
Discharge Baffle
Rear Baffle
Keps Locknut 1/4-20
Rope Guide
Rear Skirt
Spring, Rear Door, LH
Spring, Rear Door, RH
Nut, Hex, Flanged
Bolt, Rear Door
Wheel & Tire Assembly, Rear
1

DESCRIPTION
PART
NO.
KEY
NO.
DESCRIPTION
PART
NO.
KEY
NO.
DESCRIPTION
PART
NO.
KEY
NO.

Poulan Pro
Customer Service Department
1030 Stevens Creek Road
Augusta, GA 30907 USA

giving the model number, serial number and date of purchase of your product and
the name and address of the authorized dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL
DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME
TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES.
Some areas do not allow the limitation of consequential damages or limitations
of how long an implied Warranty may last, so the above limitations or exclusions
may not apply to you. This Warranty gives you specific legal rights, and you may
have other rights which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.

6

ROTARY LAWN MOWER - - MODEL NUMBER XT625Y22RKP (MFG. ID. NO. 96142006900)

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your lawn mower and void your warranty.

6

45
46
47
48
49
50

42
43
44

38
39
40
41
17060410

195622X479
410545X479
176655X479
140661X479
132004
194788
413160
405421
405423
409148
184193
193909X427
14
15
16
17
18
19
20
21
24
25
26
27

401994
850733X004
166649
66426
189713X428
750634
427414X428
401813X428
128415
150050
2
3
4
5
6
7
8
9
10
11

12

3

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your lawn mower and void your warranty.

68
69
70
71
75
76
77
78
79
-----

52
53
55
56
57
58
59
64

DESCRIPTION

Kit, Front Baffle
(Includes Key Number 53)
404763
Danger Decal
17600406
Screw, Serrated, TT 1/4-20
73930600
Locknut, Hex 3/8-16
88652
Hinge Screw 1/4-20 x 1-1/4
51793
Hairpin Cotter
400512X479 Lower Handle
191574
Handle Bolt
--Engine, Briggs & Stratton,
Model Number 122T05-4846EA (For engine service and
replacement parts, call Briggs
& Stratton at 1-800-233-3723)
407492X005 Wheel Adjusting Bracket, LH
197991
Clip, Cable
186362
Grip, Foam
420474X004 Belt Keeper
199687
Screw
180331
Key
194848
Nut, Cap
189686
Key Start Switch
409567
Wiring Harness
404764
Warning Decal (not shown)
193733
Operator’s Manual, English
193736
Operator's Manual, French
428072
Repair Parts Manual
170031
51
427661

Upper Handle Assembly
(Includes Foam Grip)
Cable, Operator Presence
Bracket, Upstop
Mulcher Plug
Wire Tie
Handle Knob
Screw
Control Bar
Rear Door Assembly
Pop Rivet
Screw, Self-Tapping
#10-24 x 5/8
Screw, Hex Hex Head,
Sems 1/4-20 x 1/2
Back Plate
Side Baffle
Discharge Baffle
Rear Baffle
Keps Locknut 1/4-20
Rope Guide
Rear Skirt
Spring, Rear Door, LH
Spring, Rear Door, RH
Nut, Hex, Flanged
Bolt, Rear Door
Wheel & Tire Assembly, Rear

28
29
30
31
32
33
34
35
36
37

174719
401630
401179X004
701037
401621X004
189917X428
401629
407493X005
175735
17000512

Bolt, Shoulder 3/8-16 x 1
Washer, Curved, Cylindrical
Axle Arm Assembly
Selector Knob
Selector Spring
Mulcher Door
Spacer
Wheel Adjusting Bracket, RH
Hinge Bracket Assembly
Screw, Sems, Thread Cutting
5/16-18 x 3/4
402574X428 Discharge Deflector
195916X479 Handle Bracket Assembly, LH
195917X479 Handle Bracket Assembly, RH
150406
Screw, Hex Head, Threaded,
Rolled 3/8-16 x 1-1/8
193000
Spring, Torsion
73800400
Nut, Hex, Nylock
425878
Kit, Mower Housing (Includes
Key Numbers 14, 15 and 51)
175650
Rod, Hinge
194037
Blade Adapter / Pulley
406713
Blade, 22"
851074
Washer, Hardened
850263
Washer, Helical
851084
Screw, Machine, Hex Head
3/8-24 x 1-3/8 Grade 8

PART
NO.
KEY
NO.

PART
NO.

DESCRIPTION

KEY
NO.

1

giving the model number, serial number and date of purchase of your product and
the name and address of the authorized dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL
DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME
TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES.
Some areas do not allow the limitation of consequential damages or limitations
of how long an implied Warranty may last, so the above limitations or exclusions
may not apply to you. This Warranty gives you specific legal rights, and you may
have other rights which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.

DESCRIPTION

In Canada contact:
Poulan Pro
Customer Service Department
5855 Terry Fox Way
Mississauga, Ontario L5V 3E4

Poulan Pro
Customer Service Department
1030 Stevens Creek Road
Augusta, GA 30907 USA

PART
NO.

Should you have any unanswered questions concerning this Warranty, contact:

KEY
NO.

The Manufacturer warrants to the original consumer purchaser that this product as
manufactured is free from defects in materials and workmanship. For a period of
two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing
parts, any part which we find to be defective due to materials or workmanship. This
Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, transaxle/transmission components,
battery (except as noted below) or components parts thereof. Please refer to the
applicable manufacturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any
parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by the manufacturer.
3. Battery Warranty: On products equipped with a Battery, we will replace, without
charge to you, any battery which we find to be defective in manufacture, during
the first ninety (90) days of ownership. After ninety (90) days, we will exchange
the Battery, charging you 1/12 of the price of a new Battery for each full month
from the date of the original sale. Battery must be maintained in accordance with
the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is
limited to 45 days from the date of original purchase.
5. This Warranty applies only to products which have been properly assembled,
adjusted, operated, and maintained in accordance with the instructions furnished.
This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to
normal wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to
an authorized service dealer.

ROTARY LAWN MOWER - - MODEL NUMBER XT625Y22RKP (MFG. ID. NO. 96142006900)

LIMITED WARRANTY

2
15

25

26

19

1

6

27

10

24

9

75

16

18

8

12

76

7

79

77

3

28

78

29

11

21

30

12

2

18

34

32

31

26

14

17

6

38

35

37

12

4

33

40

56

20

5

59

36
42

45

69

55

57
56

58

52

41

43

53

41

41
71

55

39

37

68

64

34

31

44

32

53

28

51

50

49
48

30 29

27

46

25

47

ROTARY LAWN MOWER - - MODEL NUMBER XT625Y22RKP (MFG. ID. NO. 96142006900)

SERVICE NOTES

7

REPAIR PARTS MANUAL
MODEL NO. XT625Y22RKP
(MFG. ID. NO. 96142006900)
Rotary Lawn Mower
For Parts and Service, contact our authorized distributor: call 1-800-849-1297
For Technical Assistance: call 1-800-829-5886

428072 Rev. 2 04.16.09 BY

Printed in U.S.A.



---

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Modify Date                     : 2010:04:06 11:03:24-04:00
Create Date                     : 2009:04:16 12:19:12-04:00
Metadata Date                   : 2010:04:06 11:03:24-04:00
Format                          : application/pdf
Title                           : IPL, XT625Y22RKP, 2009-04, LAWN MOWERS: CONSUMER WALK-BEHINDS, 96142006900
Description                     : NIUS2009_428072
Creator                         : POULAN PRO
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Subject                         : NIUS2009_428072
Author                          : POULAN PRO
Warning                         : [Minor] Ignored duplicate Info dictionary

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