Poulan Pro Pdgt26H48B Users Manual

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IMPORTANT

MANUAL

Do Not Throw Away

Poulan
00993-poulan_pro

I

OWNER'S MANUAL
WARNING:

MODEL:

PDGT26H48B

Read the Owner's Manual and follow all Warnings and Safety Instructions.
Failure
to do so can result
in serious
injury.

LAWN TRACTOR
Always

Wear

Eye

Protection

During

Operation

186714
k_

Rev. 1 06.06.03 JH/TR
Printed in U.S.A.

SAFETY

RULES

SAFE
OFERAT,ON
PRACT,CES
FOR
.,DE-ON
.OVERS
a
IMPORTANT: THIS CUTTING MACHINE IS CAPABLEOF AMPUTATINGHANDS AND FEET AND THROWING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULTIN SERIOUS INJURY OR DEATH.
I. GENERAL
OPERATION
•
Read, understand, and follow all instructions in the
manual and on the machine before starting.
•
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
•
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
•
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
•
Never carry passengers.
•
Do not mow in reverse unless absolutely necessary. Always lookdown and behind before and while backing.
•
Be aware of the mower discharge direction and do not
point it at anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
•
Slow down before turning.
•
Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
•
Turn off blades when not mowing.
•
Stop engine before removing grass catcher or unclogging chute.
•
Mow only in daylight or good artificial light.
•
Do not operate the machine while under the influence
of alcohol or drugs.
•
Watch for traffic when operating near or crossing roadways.
•
Use extra care when loading or unloading the machine
into a trailer or truck.
•
Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-related injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
•
Keep machine free of grass, leaves or other debris
build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before
storage.

II. SLOPE

DO NOT:
•
•

•
•
•

III. CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
•
Keep children out of the mowing area and under the
watchful care of another responsible adult.
•
Be alert and turn machine off if children enter the
area.
•
Before and when backing, look behind and down for
small children.
•
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
•
Never allow children to operate the machine.
•
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV, SERVICE
•

•
•

OPERATION
•

Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or death.
All slopes require extra c_ution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
•
Mow up and down slopes, not across.
•
Remove obstacles such as rocks, tree limbs, etc.
•
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
•
Use slow speed. Choose,a low gear so that you will
not have to stop or shift while on the elope.
•
Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
•
Use extracare with grass catchers or other attachments.
These can change the stability of the machine.
•
Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
•
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight
down the slope.

Do not turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
Do not mow near drep-offs, ditches, or embankments.
The mower could suddenly turn over ifa wheel is over
the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could
cause sliding.
Do not try to stabilize the machine by putting yourfoot
on the ground.
Do not use grass catcher on steep slopes.

•

•
•
•

•

•

2

Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel oontainer insidewhere
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts,especially blade attachment bolts,
tight and keel=equipment-in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage. Allow machine to
cool before storing.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine
running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s)
or wear gloves, and use extra caution when servicing
them.
Check brake operation frequently. Adjust and service
as required.

SAFETY RULES

•
•

•

Be sure the area isclear of other people before mowing. Stop
machine if anyone enters the area.
Never carry passengers or children even with the blades
off.

&

Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Nevercarry children.They may fall off and be seriously injured
or interfere with safe machine operation.
Keep children out of the mowing area and underthe watchful
care of another responsible adult.
Be alert and turn machine off if children enter the area.

&

Before and when backing, look behind and down for small
children.
•
•
•

•
•

WARNING:
In order to prevent accidental starting when setting up,
transporting, adjusting or making repairs, always disconnect spark plug
wire and place wire where it cannot
contact spark plug.

I

WARNING: Do not coast down a hill
in neutral, you may lose control of the
tractor.

Mow up and down slopes (15 ° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn
the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.

WARNING
Engine exhaust, some of its constituents, and cartain vehicle components (_6ntain or emit chemicals
known to the State of California to cause cancer and
birth defects or other reproductive harm.

WARNING
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.

TABLE OF CONTENTS
ii

SAFETY

RULES

.................................................

i .......

2-

i

i •

r

p ......

,

r

MAINTENANCE .....................................................
SERVICE AND ADJUSTMENTS ............................
STORAGE ....................................................................
TROUBLESHOOTING ............................................
REPAIR PARTS - TRACTOR ..................................
WARRANTY .................................................................

3

PRODUCT
SPECIFICATIONS
.......................................
4
CUSTOMER
RESPONSIBILITIES
.................................
4
ASSEMBLY
.................................................................
6-9
OPERATION
...........................................................
10-15
MAINTENANCE
SCHEDULE
......................................
16

3

i-

_ f

i

16-19
20-27
28
29-30
32-45
46

PRODUCT

SPECIFICATIONS

GasolineCapacity
and type:

5.0 Gallons
UnleadedRegular

Oil Type (API-SF-SJ):

SAE 30 (above,32°F)
SAE 5W-30 (below32°1=)

Oil Capacity:

W/Filter: 4.0 Pints
W/O Filter: 3.75 Pints

Spark Plug:
3ap: .040")

Champion QC12YC

Ground Speed (MPH):

Forward:
Reverse:

5.8
2.1

Tire Pressure:

Front:
Rear:

14 PSI
10 PSI

Charging System:

16 AMPS @ 3600 RPM

Battery:

AMP/HR:
35
MIN. CCA:
280
CASE SIZE: U1R

BladeBoltTorque:

45-55 FT.LBS.

CONGRATULATIONS on your purchase of a new tractor.
It has been designed, engineered and manufactured togive
you the best possible dependability and performance.
Should you experience any problem you cannoteasily remedy, please contact your nearest authorized service center/
department We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions wiU
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".

CUSTOMER
•
•
•

RESPONSIBILITIES

Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your tractor.
Follow the instructions under "Maintenance" and"Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any
unimprovedforest-covered, brush-coveredor grase-covered
land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service centre/department (See REPAIR
PARTS section of this manual).

4

UNASSEMBLED
Steering

PARTS

Wheel

Gauge Wheels
f

©

Steering Sleeve

(4) Washers
3/8 x 3/4 x 14 Ga.
I

(4) Wheels
(4) Adjusting
Bars

Steering
Sleeve
Extension

(4) Clevis Pins I •
Steering
Premium
Adapter

Steering
Wheel Insert
(_-) Retainer Springs
(double loop)

Seat

(4) Locknuts
3/8-16

(4) Shoulder Bolt

(_)

(1) Washer
17/32 x 1-3/16 x 12
Gauge

Mower
(2) Flanged

(1) Knob I_

Nose Roller
Assembly
_RNose

Roller

Bra_
_Retainer
pring

(2) Retainer Springs
(singte loop)

Keys

_l_J (2) Hex Bolts 5116o18x 1

Slope Sheet

(2) Keys

5/16-16

For Future Use

5

(5) Retainer Springs
(double loop)

ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED

FOR ASSEMBLY

@1 w

A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(1) Pliers
(2) 9/16" wrench
(1) 1/2" wrench

_

(1) Tire pressure gauge
(1) Utility knife
(1) 3/4" socket w/drive ratchet

INSERT
STEERING

_

HEX BOLT

(_.,.,

_ LOCK WASHER
_
LARGE FLAT

SHER

When right or left hand is mentioned in this manual, it means
when you are in the operating position (seated behind the
steering wheel).

STEERING
WHEEL

TO REMOVE TRACTOR FROM
CARTON

\ _k.
J "_
\_'_-__
/
i

STEERING

//
_//

_

STEERING
WHEEL
ADAPTOR

TENTION
SLEEVE EX---......___

TABS

UNPACK CARTON
•
•
•
•

Remove all accessible loose parts and parts cartons
from carton.
Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
Remove mower and packing materials.
Check for any additional loose parts or cartons and
remove.

BEFORE
SKID

REMOVING

ATTACH STEERING
•
•
•
•
•
•

•

TRACTOR

STEERING
SHAFT

STEERING
SLEEVE

FROM
FIG. 1

WHEEL

(See Fig. 1)

HOW TO SET UP YOUR TRACTOR

Remove hex bolt, lock washer and large flat washer
from steering shaft.
Position front wheels of the tractor so they are pointing
straight forward.

CHECK
•
•

Slide the steering sleeve over the steering shaft.
Align tabs and press steering sleeve extension into
bottom of steering wheel.
Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter.
Secure steering wheel to steering shaft with hex bolt,
lock washer and large flat washer previously removed.
Tighten securely.
Snap steering wheel insert into center of steering
wheel.

BA'n'ERY

(See Fig. 2)

Lift hood to raised position.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See"BATIERY" in Maintenance section ofthis manual
for charging instructions).

j_

/

Remove protective materials from tractor hood and
grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN
SKID THAT MAYPUNCTURE TIRES WHERE TRACTOR IS TO
ROLL OFF SKID.

LABEL

t"

•

j_

!£.

FIG. 2

6

ASSEMBLY
•

INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
•
Remove adjustment knob and flat washer securing
seat to cardboard packing and set aside for assembly
of seat to tractor.
Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
•
Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
•
Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
Pivot seat and pan forward and assemble adjustment
knob and fiat washer loosely. Do not tighten.
•
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached
which allows you to press clutch/brake pedal all the
way down.
•
Get off seat without moving its adjusted position.
•
Raise seat and tighten adjustment knob securely.

•
•

•
•
•
•
•

Be su re all the above assembly steps have been completed.
Check e_gine oil level and fill fuel tank with gasoline.
Place freewheel control in "transmission engaged"
position (see "TO TRANSPORT" in Operation section
of this manual).
Sit on seat in operating position, depress brake pedal
and set the parking brake.
Press lift lever plunger and raise attachment lift lever
to its highest position.
Start the engine.After engine hasstarted, move throttle
control to idle position.
Release parking brake.
Slowly move the motion control lever forward and slowly
drive tractor off skid.

•
Apply brake to stop tractor and set parking brake.
•
Turn ignition key to "STOP" position.
Continue with the instructions that follow,

ASSEMBLE
GAUGE
DECK (See Fig. 4)

TO MOWER

The gauge wheels are designed to keep the mower deck
in proper position when operating mower. Be sure they
are properly adjusted to ensure optimum mower performance.
•
Slide gauge wheel bar down into bracket channel, Be
sure that gauge wheel bar aligning holes are on top.
Assemble gauge wheels as shown using shoulder bolts,
3/8 washers and 3/8-16 center Iocknuts and tighten
securely.
•
For ease of mower to tractor assembly, raise gauge
wheels to highest position and retain with clevis pins
and spring retainers.
Adjust gauge wheels before operating mower. See "TO
ADJUST GAUGE WHEELS" in the Operation section
of this manual.

SEAT PAN
,SHOULDER
BOLT

FLAT WASHER

KNOB
FIG. 3

NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
TO ROLL
TRACTOR
OFF
eration
section
for location

WHEELS

RETAINER
SPRING

SKID
(See Opand function
of

controls)
•
Press lift lever plunger and raise attachment lift lever
to its highest position.
•
Release parking brake by depressing brake pedal.
•
Place freewheel control in disengaged position to disengage transmission (See "TO TRANSPORT" in the
Operation section of this manual).
•
Roll tractor forward off skid.

SHOULDER
BOLT
ADJUSTING

WHEELG"

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of

3/8 WASHER

controls)
_WARNING:
Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.

FIG. 4

7

3/8-16 CENTER
LOCKNUT

ASSEMBLY
TO ATrACH
NOSE ROLLER
(See Fig. 5)
•
Assemble brackets "A" and "B"to the inside of mower
mounting brackets as shown. Tighten securely.

Lower mower linkage with attachment lift control.
Be sure belt tension rod is in disengaged position.
Install belt into electric clutch pulley groove.
Place the suspension arms on outward pointing deck
pins. Retain with double loop retainer spring with loops
up as shown.

NOTE: Be sure bracket tabs are positioned in tab holes
in mower brackets.
•

Position nose roller between brackets and install rod
and retainer spring.
LOCK

Install front plate assembly to tractor suspension
brackets and retain with single loop retainer springs
as shown.

HEX BOLT

Position front plate assembly between front mower
brackets. Raise deck and plate assemblyto align holes
and insert flanged pins. Secure pins with double loop
retainer springs between the plate assembly and mower
brackets.

ROD

TAB
HOLE

BRACKET

NOTE: To assist in locating hole in flanged pin, the hole in
pin is inline with notch on head of pin.If necessary, move
mower side-to-side togive space between plate and mower
brackets.

ROLLER
"A" BRACKE'i'

RETAINER

SPRING

IMPORTANT: Check belt for proper routing in all mower
pulley grooves. Engage belt tension rod by pushing rod
into locking bracket.

FIG. 5

INSTALL

MOWER

AND DRIVE BELT

•

Engage belt tension rod by pushing rod into locking
bracket.

(See Figs. 6 and 7)
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control. Engage parking brake.
•
Cut and remove ties securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck.
•
Slide mower under tractor with deflector shield to right
side of tractor.

•
•

IMPORTANT: Check belt for proper routing in all mower
pulley grooves.
•
If equipped, turn height adjustment knob counterclockwise until it stops.

•
•

LOCK BRACKET
BELT TENSION ROD
(DISENGAGED POSITION)

CHASSIS

loaded. Have a tight grip on rod and
CAUTION:
Belt tension rod is spring
engage slowly.

I&

Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
If equipped, turn height adjustment knob clockwise to
remove slack from mower suspension.
Raise deck to highest position.
Adjust gauge wheels before operating mower as shown
in the Operation section of this manual.

ELECTRIC
CLUTCH PULLEY

FRONT MOWER
BRACKET

_"

FRONT
SUSPENSION
BRACKETS
RETAINER SPRING

BRACKET
ASSEMBLY
,_AUGE
WHEEL

SINGLE LOOP
RETAINER SPRINGS

DOUBLE LOOP
RETAINER SPRING
USE PUERS FOR
RETAINER

P

ANTI-SWAY
BAR
SUSPENSION ARMS
DOUBLE LOOP
RETAINER SPRING
(OUTWARD POINTING
DECK PINS)

DEFLECTOR
SHIELD

FIG. 6

8

ASSEMBLY
,/CHECKLIST
CHECKTIRE

PRESSURE

BEFORE YQU OPERATE AND ENJOYYOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.

The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
•
Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" section of this manual.
CHECK

MOWER

PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/
,/
,/

LEVELNESS

For best cutting results, mower should be properly leveled.
See "TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual.

CHECK
BELTS

FOR

PROPER

POSITION

OF

#"
,/

ALL
,/

See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verity that the belts are
routed correctly.

,/
,/
,/

All assembly instructions have been completed.
No remaining loose parts in carton.
Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
Seat is adjusted comfortably and tightened securely.
All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
Be sure mower deck is properly leveled side-to-side/
frent-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
Before driving tractor, be sure freewheel control is in
drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,f
,/

•Engine oil is at proper level
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
/
Become familiar with all controls - their location and
function. Operate them before you start the engine.
,/
Be sure brake system is in safe operating condition.
,/ It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO
START ENGINE" and "PURGE TRANSMISSION" in
Operation section of this manual).

9

OPERATION
These symbols may appear on your tractor or in literature supplied with the product,
ing.

R

N

H

L

REVERSE

NEUTRAL

HIGH

LOW

ENGINE OFF

LIGHTS ON

OVER TEMP
UGHT

FUEL

ATTACHMENT

ENGINE ON

OIL PRESSURE

I'-,I
CHOKE

ENGINE START

BATTERY

Learn and understand their mean-

FAST

PARKING BRAKE

REVERSE

SLOW

IGNITION

PARKING BRAKE
LOCKED

FORWARD

MOWER HEIGHT

PARKING BRAKE
UNLOCKED

MOWER LIFT

ATTACHMENT

CLUTCH ENGAGED

CLUTCH DISENGAGED

FREE WHEEL
(Automatic Models only)

&

DANGER, KEEP HANDS
AND FEET AWAY

&
&
&

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.

;Failure to follow instructions
could result in serious injury or
death. The safety alert symbol

HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.

is used to identify safety information about hazards which can
result in death, serious injury
and/or property damage.

KEEP AREA CLEAR

_1_

FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.

10

OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S

MANUAL

AND SAFETY

RULES

BEFORE

OPERATING

YOUR TRACTOR.

Compare the illustrations wtth your tractor to famtlianze yourself with the Iocahon of various controls and adjustments.
Save thts manual for future reference

CHOKE CONTROL

HOURMETER
IGNITION
SWITCH
AMMETER

,_- LJGHT SWITCH
POSITION

ATTACHMENT
CLUTCH SWITCH

CONTROL
THROI-rLE
BRAKE PEDAL

PLUNGER
MOTION DRIVE
BELT TENSION
HANDLE

UFTLEVER

PARKING
BRAKE LEVER

MORON
CONTROL
LEVER
HEIGHT
ADJUSTMENT
KNOB
FREEWHEEL
CONTROL

FIG. 7
Our tractors conform to the safety standards of the American Na.t_.Ral ,St,
aadar_dsInstitute
r

ATTACHMENT CLUTCH SWITCH - Used to engage mower
blades or other attachments mounted to your tractor.
UFT LEVER - Used to raise and lower mower deck or
other attachments mounted to your tractor.

THRO'n'LE

IGNITION SWITCH - Used to start and stop the engine.
AMMETER - Indicates battery chargmg(+) or discharging(-)

LEVER - Selects the speed and

PARKING BRAKE LEVER - Locks brake pedal tnto the
brake position.

CHOKE CONTROL - Used when starting a cold engine.
UGHT SWITCH - Turns the headlights on and off.
UFT LEVER PLUNGER - Used to release attachment lift
lever when changmg its positron.
HOURMETER

CONTROL - Used to control engine speed.

FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towmg the tractor wtth the engine off.

BRAKE PEDAL - Used for braking the tractor and starting
the engine.
MOTION CONTROL
direction of tractor.

f

HEIGHT ADJUSTMENT
height.

KNOB - Used to adjust the mower

MOTION DRIVE BELTTENSION HANDLE- Used when
changing motion drive belt and, ifnecessary, starting engine
under extremely cold conditions.

- Indicates hours of operation.

11

T

OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide
vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR
TO SET

PARKING

BRAKE

NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

(See Fig. 8)

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
•
Depress brake pedal into full "BRAKE" position and
hold.
•

CAUTION: Allays stop tractor cornpletely, as described above, before leaving the operator's position; to empty
grass catcher, etc.

Place parking brake lever in "ENGAGED" position
and release pressure from brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure.

TO USE CHOKE
CONTROL
(See Fig. 8)
Use choke control whenever you are starting a coldengine.
Do not use to start a warm engine.
•
knob in to disengage.

CONTROL

TO MOVE FORWARD
(See Fig. 8)

PEDAL
MOTION

POSITION

PARKING BRAKE
"ENGAGED"
POSITION

POSnlON
HEIGHT
ADJUSTMENT
KNOB

I

"DISENGAGED"
POSITION

•

MOWER BLADES -

•
•

•

To stop mower blades,move attachment clutch switch
to "DISENGAGED" position.
GROUND DRIVE -

control lever when the parking brake is set or
when the brake pedal is depressed. Doing so
may
result in
to the
drive control
CAUTION:
Domisadjustment
not attempt to
operate
motion
system.

I
I

Start tractor with motion control lever in neutral (N)
position.
Release parking brake.
Slowly move motion control lever to desired position.

TO ADJUST

MOWER

CUTTING

HEIGHT

(See Fig. 8)

•

To stop ground drive, depress brake pedal into full
=BRAKE" position.,
IMPORTANT:
THE MOTION CONTROL LEVER RETURNS
TO NEUTRAL (N) POSITION WHEN THE BRAKE PEDAL IS
FULLY DEPRESSED.
ENGINE -

The cutting height is controlled by turning the height adjustment knob in desired direction.
•
Turn knob clockwise (f-N) to raise cutting height.
•
Turn knob counterclockwise (1__)to lower cutting
height.

Move throttle control to slow position.

NOTE: Failure to move throttlecontrol to slow position and
allowing engine to idle before stopping may cause engine
to "backfire".
•

AND BACKWARD

The direction and speed of movement is controlled by the
motion control lever.

FIG. 8

•

I

TO USE THROI-rLE
CONTROL
(See Fig. 8)
Always operate engine at full throttle.
•
Operating engine at less than full throttle reduces the
battery charging rate.
•
Full throttle offers the best mower performance.

ATTACHMENT
CLUTCH SWITCH
PUSHINTO
PULL OUTTO
"DISENGAGE .... ENGAGE"

/BRAKE

J

Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.

•
Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF"WILL CAUSE THE BATI'ERY
TO BE DISCHARGED, (DEAD).

12

The cutting height range is approximately 1-1/2" to 4-1/2".
The heights are measured from the ground to the blade tip
with the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
•
Theaveragelawnshouldbecuttoapproximately2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
•
For best cutting performance, grass over 6 inches
in height should be mowed twice. Make the first cut
relatively high; the second to desired height.

OPERATION
TO ADJUST

GAUGE

WHEELS

(See Fig. 9)

UFT LEVER
• HIGHEST
,'_" POSIITON

Gauge wheels are properly adjusted when they are slightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain
conditions.
NOTE:Adjust gauge wheels with tractor on a flat level
surface.
•

•
•

POSITION

Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
Remove retainer spring and clevis pin which secure
each gauge wheel bar.
Lower gauge wheels to ground. Raise gauge wheels
slightly to align holes in bracket and gauge wheel bar
and insert clevis pin. Gauge wheels should be slightly
off the ground.
Replace retainer spring into clevis pin.

ATrACHEMNT
CLUTCH
SWITCH PULL
OUTTO
"ENGAGE"

PUSH INTO
"DISENGAGE"
DEFLECTOR
SHIELD

FIG. 10

•
Be sure all gauge wheels are in the same setting.
IMPORTANT:BE SURETO READJUSTGAUGEWHEELSIFYOU
CHANGE THE CU'i-rlNG HEIGHT OF THE MOWER DECK.

TO OPERATE ON HILLS

RETAINER
SPRING

l i_
•

hills with slopes greater than 15 ° and
WARNING:
not any
driveslope.
up or down
do not drive Do
across
Choose the slowest speed befora starting up or down
hills.

•
•

Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push brake pedal
quickly to brake position and engage parking brake.
IMPORTANT:
THE MOTION CONTROL LEVER RETURNS
TO NEUTRAL (N) POSITION WHEN THE BRAKE PEDAL IS
FULLYDEPRESSED.

CLEVIS
PIN

FIG. 9
TO OPERATE

MOWER

(See Fig. 10)

Yourtractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
•
Select desired height of cut.
•
Lower mower with attachment lift control.
•

Start mower blades by engaging attachment clutch
control.

•

TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do notoperate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.

•

To restart movement, slowly release parking brake and
brake pedal.

•
•

Slowly move motion control lever to slowest setting.
Make all turns slowly.

TO TRANSPORT

(See Figs. 7 and 11)

When pushing or towing your tractor, be sure to dLsengage
transmission by placing fme_,=heel control in freew'h'eeling
position. Free wheel _b_troli_ located at the rear drawbar
of tractor.
•

Raise attachment liftto highest positionwith attachment
lift control.

•

Pull freewheel controlout and into the slot and release
so it is held in the disengaged position•
Do not push or tow tractor at more than two (2)
MPH.

I

I

•
•

To reengage transmission, reverse above procedure.

NOTE: To protect ho0d from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).

13

OPERATION
CAUTION:
Alcohol blended fuels (called
gasohol or using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas
can damage the fuel system of an engine while
in storage. To avoid engine problems, the fuel
system should be emptied before storage of
30 days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next
season. See Storage Instructions for additional
information. Never use engine or carburetor
cleaner products in the fuel tank or permanent
damage may occur.

FIG. 11

TOWING
MENTS

CARTS

AND

OTHER

TO START ENGINE (See Fig. 7)

ATTACH-

When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
•
Besure freewheel controlis inthe transmission engaged
position.

Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your tractor. Use common sense when towing.Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.

BEFORE
CHECK
•
•
•

•

•

•

STARTING THE ENGINE

ENGINE

•
•
•

OIL LEVEL

The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULL" mark on dipstick is reached. Do not overfill.

NOTE: Before starting, read the warm and cold starting
procedures below.
•
Insert key into ignition and turn key clockwise to
"START" position and release key as seen as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute•If the engine does not start
after several attempts, push choke control in, wait a
few minutes and try again. If engine stilldoes not start,
pull the choke control out and retry.

For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Maintenance section of this manual).
To change engine oil, see the Maintenance section in
this manual.

WARM WEATHER STARTING (50 ° F and above)
•
When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slowly.
•
The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow itto warm up for one minute using the choke
as described above.

ADD GASOLINE
•
Fill fuel tank to bottom of filler neck. Do not overfill.
• Use fresh, clean, regular unleaded gasoline with a
minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce
valve life). Do not mix oil with gasoline. Purchase fuel
in quantities that can be used within 30 days to assure
fuel freshness.
m
fuel.
Do not Wipe
store, off
spill
or spilled
use gasoline
CAUTION:
any
oil or
near an open flame.

Sit on seat in operating position, depress brake pedal
and set parking brake.
Move attachment clutch to "DISENGAGED" position.
Move throttle control to fast position
Pull choke control out for a cold engine start attempt.
Fora warm engine start attempt the choke control may
not be needed.

COLD WEATHER STARTING (50 ° F and below)
•
When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push
the choke control in small steps allowing the engine to
accept small changes in speed and load, untilthe choke
control is fully in. If the engine starts to run roughly,pull
the choke control out slightly for a few seconds and
then continue to push the control in slowly. This may
requirean engine warm-up period from several seconds
to several minutes, depending on the temperature.

I
I

IMPORTANT:
WHEN OPERATING
IN TEMPERATURES
BELOW32°F(0°C),
USE FRESH, CLEAN WINTER GRADE
GASOLINE
TO HELP INSURE GOOD COLD WEATHER
STARTING.

NOTE: In extreme cold conditions,if engine will not start, you
may need to disengage the motion drive belt as follows:
•
Be sure parking brake is engaged.

14

OPERATION
•

Remove retainer sprmg from the drive belt tenston
handle to relieve belt tension.

•

•

Start engme and allow _tto warm up for three (3) minutes

•

•
•

Shut-off engine and engage parking brake
Engage dnve belt tension handle and replace the
retainer spring.

•

AUTOMATIC TRANSMISSION WARM UP
•
Before dnving the unit mcold weather, the transmisston
should be warmed up as follows:
•
Be sure the tractor is on level ground.
•
Place the motion control lever in neutral. Release the parkmg brake and let the brake slowly
return to operating posttton.
•
Allow one mmute for transmtssion to warm up.
This can be done during the engine warm up
period.
•
The attachments can be used during the engine warmup penod after the transmission has been warmed
up and may requtre the choke control be pulled out
shghtiy.

•

Tire chains cannot be used when the mower housing
is attached to tractor.
•

•
•

PURGE TRANSMISSION

freewheel lever while the engine is runCAUTION: Never engage or disengage
ning.

•

I

To ensure proper operation and performance, it is recommended that the tmnsmtsslon be purged before operating
tractor for the first time Thts procedure will remove any
trapped air inside the transmission which may have developed during shippingof your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD
BE PURGEDAFTER REINSTALLATIONBEFORE OPERATING
THE TRACTOR.
•
•

•

•

Your tractor =snow purged and now ready for normal
operation.

MOWING TIPS

NOTE: If at a htgh altitude (above 3000 feet) or m cold
temperatures (below 32 F) the carburetor fuel mtxture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" m the Service and Adjustments
section of thts manual.

I_

Engage transmission by placing freewheel control m
driving position (See "TO TRANSPORT" in this sectton
of manual).
Sitting m the tractor seat, start engine. After the engine
ts running, move throttle control to half (1/2) speed.
Disengage parking brake.
Slowly move motton control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motton control lever to reverse posihon. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) poslhon. Repeat
thts procedure with the motion control lever three (3)
times.

Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
The left hand stde of mower should be used for trimmmg.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the nght of
.the tractor. This wdl result in a more even d=stnbutlon
of clippings and more uniform cutting.
When mowing large areas, start byturnmg tothe r_ghtso
that chppmgs will discharge away from shrubs, fences,
dnveways, etc. After one or two rounds, mow m the
opposite dtrection making left hand turns untd finished
(See Fig. 12).

i
00272

Place tractor safely on level surface with engine off and
parkmg brake set.
Disengage transmission by placing freewheel control
in freewheeling position (See'rOTRANSPORT"
in thts
section of manual)
Sitttng in the tractor seat, start engine. After the engine =srunning, move throttle control to slow pesltion.
Disengage parking brake
Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.

FIG. 12
•

•

•

NOTE: Dunng this procedure there wtll be no movement
of drive wheels. The air is being removed from hydraulic
dnve system.
•
Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.

•

15

If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried chppings. Make first cut relahvely high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper
discharge of material. Regulate ground speed by selecUng a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.

MAINTENANCE
FELL IN OATES

REGU SERV,CE
R

S V,CE"DATES

Check Brake Operation
Check Tire Pressure
T

Check Operator Presence and
Interlock Systems

R

Check for Loose Fasteners

A

T

Sharpen/Replace
Mower Blades
Lubrication Chart

0

Check Battery Level

R

Clean Battery and Terminals

_

_

I_s

If

_3

V e

V °

V'

Cheek Transaxle Cooling
Check V-Belts
Check

Engine Oil Level

V'
I_

V #

Change

Engine Oil (with oil filter)

IIP#_,_

E

Change

Engine Oil (without oil filter)

N

Clean Air Filter

G

clean

Ni

Inspect Muffler/Spark Arrester

E

Replace Oil Filter (If equipped)

V_,2

Clean Engine Cooling Fins

V #2

Replace Spark Plug

ik_

Replace Air Filter Paper Cartridge

_2

If

3 - Replace blades more often when mowing in sandy soil.
4 * Not required if equipped with m3intenance-free
battery.
5 - Tighten front axle pivot pelt to 35 ff.4bs, maximum.
Do not ovedighten.

RECOMMENDATIONS

LUBRICATION CHART

The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
Some adjustments will need to be made periodically
properly maintain your tractor.

(D TIE ROD BALL JOINTS
_) SPINDLE ZERK
FRONT WHEEL
BEARING ZERK

to

All adjustments in the Service and Adjustments section
of this manual should be checked at least once each
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for wear.
A new spark plug and clean air filter assure proper airfuel mixture and help your engine run better and last
longer.

BEFORE

•

"_ FRONTWHEEL
BEARINGZERK

STEERING
SECTOR GEAR
TEETH

season.

•
•
•
•

V'

Fuel Filter

1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Serwce more often when operating in dirty or dusty conditions.

•

./

V'1,2

Air Screen

Replace

GENERAL

V'

EACH

MANDREL
ZERKS

USE

Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
intedock systems for proper operation.
Check for loose fasteners.

(_ SPRAY SIUCONE LUBRICANT (MOVE BOOTS TO LUBRICATE)
(_ GENERAL PURPOSE GREASE
R EFER TO MAINTENANCE"ENGINE"

SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS.
VISCOUS
LUBRICANTS WILL ATrRACT DUST AND DIRT THAT WILL
SHORTEN THE LIFE OFTHE SELF-LUBRICATING BEARINGS.
IFYOU FEELTHEY MUST BE LUBRICATED, USE ONLY A DRY,
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

16

MAINTENANCE
TRACTOR

BLADE

Always observe safety rules when performing any maintenance.

MANDREL
ASSEMBLY
CENTER
HOLE

BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highestgear, then brake must be adjusted.
(See "TO ADJUST BRAKE"in the Service and Adjustments
section of this manual).

(SPECIAL)

TIRES
•

Maintain properair pressure in all tires (See"PRODUCT
SPECIFICATIONS" section of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

TO SHARPEN

Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.

NOTE: We do not recommend sharpening blade - but if
you do, be sure the blade is balanced.

NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual
damage to mower and engine.

•

OPERATOR

PRESENCE

FIG. 13
BLADE

(See Fig. 14)

• " The bladecan be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the
mower.

SYSTEM

•

Be sure operator presence and interlock systems are working properly. If your tractor does not function as described,
repair the problem immediately.
•
The engine should not start unless the brake pedal is
fully depressed and attachement clutch control is in
the disengaged position.
•
Whentheengineisrunning, anyattemptbytheoperator
to leave the seat without first setting the parking brake
should shut off the engine.
•
When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
•
The attachment clutch should never operate unless
the operator is in the seat.

To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a
cone balancer, follow the instructions supplied with
balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
•
Slide blade on to an unth readed portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.

BLADE CARE
For best results mower blades must be keptsharp, Replace
bent or damaged blades.
OR PIN

BLADE REMOVAL
(See Fig. 13)
•
Raise mower to highest position to allow access to
blades.

FIG. 14

NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
•
Remove blade bolt by turning counterclockwise.
•
Install new or resharpened blade with stamped "THIS
SIDE UP" facing deck and mandrel assembly.
IMPORTANT: TO ENSURE PROPER ASSEMBLY,CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.

BA'B'ERY
Yourtractor has a battery charging system which is sufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
•
Keep battery and terminals clean.
•
Keep battery bolts tight.
•
Keep small vent holes open.
•
Recharge at 6-10 amperes for 1 hour.

•

Install and tighten blade bolt securely (45-55 Ft. Lbs.
torque).
IMPORTANT: SPECIAL BLADEBOLT HEATTREATED.

NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps
or covers. Adding or checking level of electrolyte is not
necessary.

17

MAINTENANCE
TO CLEAN BATI'ERY AND TERMINALS

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in irlcreased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.

Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
•
Remove terminal guard.
•
Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
•
Rinse the battery with plain water and dry.
•
Clean terminals and battery cable ends with wire brush
until bright.
•
Coat terminals with grease or petroleum jelly.
•
Reinstall battery (See "REPLACING BATI'ERY" in
the SERVICE AND ADJUSTMENTS section of this
manual).

Change the oil after every 50 hours of operation or at least
once a year if the tractor is not used for 50 hours in one
year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Figs. 15 and 16)
Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.
•
Be sure tractor is on level surface.

V-BELTS
Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary. The belts are not
adjustable. Replace belts if t.hey begin to slip from wear.

•
•

Oil will drain more freely when warm.
Catch oil in a suitable container.

TRANSAXLE COOLING

•

The fan and cooling fins of transmissi0n.should be kept
clean to assure proper cooling.

•

Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.

Do not attempt to clean fan or transmission while engine
is running or while the transmission is hot. To prevent possible damage to seals, no not use high pressure water or
steam to clean transaxle.
•

Inspect cooling fan to be sure fan blades are intact and
clean.

•

Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE

OIL DRAIN VALVE

YELLOW

PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
nearest authorized service center/department.

_1
DRAIN_

TUBE

ENGINE

_

I

I

'

"

12% CLOSED
J

\AND

gCg,%

FIG. 16

LUBRICATION
Or_lyuse high quality detergent oil rated with API service
classification SF-SJ. Select the oil's SAE viscosity grade
according to your expected operating temperature.

•

Unlock drain valve by pushing inward and turning
counterclockwise.

•
•

To open, pull out on the drain valve.
After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
until the pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" section of this manual.

•
*20
-30

0
-20

TEMPERATURE

•

3O
-10

0

10

20

30

40

RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
ol_vir,c cimrtl e

•

FIG. 15

18

Use gauge on oil fill cap/dipstick for checking level.
Be sure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL" line on dipstick.

MAINTENANCE
CLEAN AIR SCREEN

MUFFLER

Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.

Inspect and'replace corroded muffler and spark attester
(if equipped) as it could create a fire hazard and/or damage.

CLEAN

AIR INTAKE/COOLING

SPARK PLUGS

AREAS

Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" section of this manual.

To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.

ENGINE

Replace the engine oil filter every season or every other
oil change if the tractor is used more than 100 hours in
one year.

NOTE: Operating the engine with a blocked grass screen,
dirtyor plugged cooling fins, and/or cooling shrouds removed
will cause engine damage due to overheating.
AIR FILTER

IN-LINE
FUEL FILTER
(See Fig. 18)
The fuel filter should be replaced once each season. Iffuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.

(See Fig. 17)

Your enginewill not run properly using a dirtyairfilter. Clean
the foam pre-cleaner after every 25 hours of operation or
every season. Service paper cartridge every 100 hours of
operation or every season, whichever occurs first.

With engine cool, remove filter and plug fuel line sections.
•

Service air cleaner more often under dusty conditions.
•
Remove knobs and cover.
TO SERVICE PRE-CLEANER
•

•
•
•

Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth.
Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
•
If very dirty or damaged, replace pre-cleaner.
TO SERVICE CARTRIDGE
•
•

Clean cartridge by tapping gently on flat surface. If
very dirty or damaged, replace cartridge.
Reinstall precleaner cartridge, cover and secure with
knobs.

Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are
properly positioned.
immediately wipe up any spilled gasoline.

,

_:LAMP
CLAMP

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE,
ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY
MAY CAUSE DETERIORATION OFTHE CARTRIDGE. DO NOT
OIL CARTRIDGE. DO NOT USE PRESSU RIZED AIR TO CLEAN
OR DRY CARTRIDGE.

FILTER

FIG. 18

CLEANING

KNOBS

FoAIOVER

OIL FILTER

•

Clean engine, battery, seat, finish, etc. of all foreign
matter.

•

Keep finished surfaces and wheels free of all gasoline,
oil, etc.

•

Protect painted surfaces with automotive type wax,

We do not recommend_using a garden hose or pressure
washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or
transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.

_CARTRIDGE

PRE-CLEANER_

FIG. 17

19

SERVICE AND ADJUSTMENTS
WARNING:TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
Depress brake pedal fully and set parking brake.
Place attachment clutch in "DISENGAGED" position.
•
Turn ignition key to "STOP" and remove key.
•
Make sure the blades and all moving parts have completely stopped.
•
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.

TRACTOR
TO REMOVE
•
•
•
•

•
•
•

•

MOWER

I

CAUTION: Rod is spring loaded. Have a
tight grip on rod and release slowly,

MOWER

Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control. Engage parking brake.
•
Swing anti-sway bar to left side of mower deck.
•
Slide mower under tractor with deflector shield to right
side of tractor.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL
MOWER PULLEY GROOVES.
•
If equipped, turn height adjustment knob counterclockwise until it stops.
•
Lower mower linkage with attachment lift control.
•
Be sure belt tension rod is in disengaged position.
•
Install belt into electric clutch pulley groove.
•
Place the suspension arms on outward pointing deck
pins. Retain with double loop retainer spring with loops
up as shown.
•
Install front plate assembly to tractor suspension
brackets and retain with single loop retainer springs
as shown.
•
Position front plate assembly between front mower
brackets. Raise deck and plate assembly to align holes
and insert flanged pins. Secure pins with double loop
ratainer springs between the plate assembly and mower
brackets.

(See Fig. 19)

Place attachment clutch in "DISENGAGED" position.
If equipped, turn height adjustment knob to lowest
setting.
Lower mower to its lowest position.
Disengage belt tension rod from lock bracket.

&
•

TO INSTALL

I

I

Remove retainer spring holding anti-swaybar to chassis
bracket and disengage anti-swaybar from bracket.
Removefourretainerspringsfromfmntplateassembly
and remove plate.
Remove retainer springsfrom suspension arms at deck
and disengage arms from deck.
Raise attachment lift to its highest position.
Slide mower forward and remove belt from electric
clutch pulley.
Slide mower out from under right side of tractor.

LOCK BRACKET
SUSPENSION
ARMS
BELT TENSION

ROD

,;

(DISENGAGED POSITION) _.,.._,
CHASSIS

FRONT
MOWER
BRACKET

ELECTRIC
CLUTCH
PULLEY

FRONT
PLATE
ASSEMBLY

,;,
RETAINER
SPRING

SINGLE LOOP
RETAINER
SPRING
RETAINER

USE PLIERS FOR

ANTI-SWAY
BAR
SUSPENSION ARMS DOUBLE
LOOP RETAINER SPRINGS
(Outward pointing deck pins)

SHIELD

RG. 19

20

SERVICE AND ADJUSTMENTS
NOTE: To assist in locating hole in flanged pin, the hole in
pin is inline with notch on head of pin. If necessary, move
mower side-to-side to give space between plate and mower
brackets.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL
MOWER PULLEY GROOVES.
•

I&
•
•
•

SUSPENSION

Engage belt tension rod by pushing rod into locking
bracket.

UFT LINK

loaded. Have a tight grip on rod and
CAUTION:
Belt tension rod is spring
engage slowly.

FIG. 21

Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
If equipped, turn height adjustment knob clockwise to
remove slack from mower suspension.
Raise deck to highest position.

TO LEVEL MOWER

FRONT-TO-BACK
ADJUSTMENT
(See Figs. 22 and 23)
IMPORTANT= DECK MUST BE LEVEL SIDE-TO-SIDE. IFTHE
FOLLOWING FRONT-TO-BACK ADJ USTM ENT IS NECESSARY,
BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO
MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower blades should
be adjusted so the front tip is approximately 1/8" to 1/2"
lower than the rear tip when the mower is in its highest
_osition.

HOUSING

Adjust the mower while tractor is parked on level ground
or driveway. Make sure tires are properly inflated (See
=PRODUGT SPECIFICATIONS" section of this manual). If
tires are over or underinflated, you will not properly adjust
your mower.

_1)

SIDE-TO-SIDEADJUSTMENT
(See Figs. 20 and 21)
•
Raise mower to its highest position.
•
Measure height from bottom edge of mower to ground
level at front corners of mower. Distance =A" on both
sides of mower should be the same.
•
•
•

Check adjustment on right side of tractor. Position any blade
so the tip is pointing straight forward. Measure distance "B"
at front and rear tip of the blade.
•
Before making any necessaryadjustments, checkthat
both front plate links are equal in length.
•
If links are not equal in length, adjust one link to same
length as other link.
•
To lower front of blade, loosen nut "C" on both front
links an equal number of turns.

If adjustment is necessary, make adjustment on one
side of mower only.
To raise one side of mower, tighten lift link adjustment
nut on that side.
To lower one side of mower, loosen lift link adjustment
nut on that side.

NOTE: Each full turn of nut "C" will change distance."B"
by approximately 3/16".
•
Whendistance=B°isll8"toll2"loweratfrontthanrear,
tighten nut "D" against trunnion on both front links.
•
To raise front of blade, loosen nut =D"from trunnion on
both front links. Tighten nut =C"on both front links an
equal number of turns. The two front links must remain
equal in length.
•
When distance"B" is 1/8" to 1/2" Iowerat frontthan rear,
tighten nut =D" against trunnion on both front links.
•
Recheck side-to-side adjustment.

NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
•
Recheck measurements aftg_cadjusting.
_1Mandrel Dec_
BoTroM EDGE
:re:*: Ti7droll. 114-2_(_1._0
M EDGE
OF MOWERTO
GROUND

:,,,i_,wer
_

your hands with gloves and/or wrap
CAUTION:
Bladescloth.
are sharp. Protect
blade with heavy

SeconOFrMOWERTO
GROUND

BLADE

FIG. 20

FIG. 22

21

SERVICE AND ADJUSTMENTS
f

MOWER DRIVE BELT INSTALLATION (See Fig. 24)
Install belt in both idlers.

BOTH FRONT PLATE LINKS MUST BE
EQUAL IN LENGTH

Install new belt onto electric clutch pulley.
•

•
•

Roll belt into upper groove of R.H. mandrel pulley carefully.
Carefully check belt routing making sure belt is in the
grooves correctly.
Reconnect R.H. suspension arm to rear deck bracket
with retainer spring.
Reassemble R.H. mandrel cover.
Engage belt tension rod by pushing rod into locking
bracket.

NUT"C"
NUT "D"_
FRONT PLATE
ASSEMBLY

!. ]

"/
_

_

RH

BELT TENSION
ROD(DISENGAGED
POSITION)
TRUNNION

FIG. 23

TO REPLACE

MOWER

DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig. 24)
•
Park tractor on a level surface. Engage
brake.
•
•

parking

,_

CAUTION: Rod is spring loaded. Have a

_1_

tight grip on rod and re ease s ow y,

•

Remove screws from R.H. mandrel cover and remove
cover.

•

Remove any dirt or grass clippings which may have
accumulated around mandrels and entire upper deck
surface.

•

Disconnect R.H. suspension arm from raar deck bracket
by removing retainer spring.
Roll belt over the top of R.H. mandrel pulley carefully.
Remove belt from electric clutch pulley.
Remove belt from idler pulleys.
Check primary idler arm and two idlers to see that they
rotate freely.
Be sure spring is securely hocked to primary idler arm
and spring arm.

•
•
•
•
•

SPRING
ARM

Lower mower to its lowest position.
Disengage belt tention rod from lock bracket.

RH SUSPENSION
ARM

PRIMARY
IDLER ARM

FIG. 24

22

SERVICE AND ADJUSTMENTS
TO REPLACE MOWER BLADE (SECONDARY)
DRIVE BELT (See Fig. 25)

SECONDARY
IDLER ARM

Park the tractor on level surface. Engage parking brake.
Remove mower (See "TO REMOVE MOWER" in this
section of manual).
•
Remove screws from R.H. and L.H. mandrel covers
and remove covers.

L.H.M_NDREL

SPRING
IDLER
PULLEY

SECONDARY
SPRING ARM
CENTER

REMOVE MOWER DRIVE BELT
(Refer to "TO REMOVE MOWER DRIVE BELT" illustration
in this section of manual).
•
Carefully roll belt over the top of R.H. mandrel pulley.
•
Remove belt from idler pulleys.
•
•

Check primary idler arm and two idlers to see that they
rotate freely.
Be sure spring is securely hooked to primary idler arm
and spring arm.

R.H. MANDREL

REMOVE MOWER BLADE (SECONDARY) DRIVE BELT
•
Carefully roll belt off L.H. mandrel pulley.
Remove belt from center mandrel pulley, idler pulley,
and R.H. mandrel pulley.
•
Remove any dirtor grass which may have accumulated
around mandrels and entire upper deck surface.
•
Check secondary idler arm and idler pulley to see that
they rotate freely.
•
Be sure spring is hooked in secondary idler arm and
secondary spring arm.

FIG. 25

TO ADJUST ATTACHMENT CLUTCH
(See Fig. 26)
The electric clutch should provide years of service. The
clutch has a built-in brake that stops the pulley within 5
seconds. Eventually, the internal brake will wear which
may cause the mower blades to not engage, or, to not stop
as required. Adjustments should be made by your nearest
authorized service center/department.
•
Make sure attachment clutch and ignition switches are
in "OFF" position.
Adjust the three nylon Iocknuts until space between
clutch plate and rotor measures .012" at all three slot
locations cut in side of brake plate.

INSTALL NEW MOWER BLADE (SECONDARY) DRIVE
BELT
•
•

Install new belt in lower groove of R.H. mandrel pulley,
idler pulley, and center mandrel pulley as shown.
Carefully roll belt over LH. mandrel pulley. Make sure
belt is in all grooves properly.

NOTE: After installing a new electric clutch, run tractor at
full throttle and engage and disengage electric clutch 10
cycles to wear in clutch plate.

REINSTALL MOWER DRIVE BELT
(Refer to "TO REMOVE MOWER DRIVE BELT" illustration
in this section of manual).
•
Install belt into upper groove of R.H. mandrel pulley
and around both idlers. Pull belt to front of mower to
remove slack.
•

Reinstall mandrel

ROTOR

SLOT (3)

CLUTCH PLATE

.012"

covers and securely tighten all

screws.

•
•

Carefully check belt routing making sure belt is in a!l
grooves correctly.
Reinstall mower totractor (See %O INSTALL MOWER"
in this section of manual).

I
.._
NYLONLOCKNUT(3)

BRAKE

FIG. 26

23

PLATE

SERVICE AND ADJUSTMENTS
TO CHECK

AND ADJUST

BRAKE

TRANSAXLE
MOTION
NEUTRAL ADJUSTMENT

If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted.

The motion control lever has been preset at the factory and
adjustment should not be necessary.
•
Park tractor on level surface. Stop tractor by turning
ignition key to "OFF" position and engage parking
brake.

TO CHECK BRAKE
•

•

CONTROL
LEVER
(See Fig. 28)

Park tractor on a level, dry concrete or paved surface,
depress clutch/brake pedal all the way down and engage parking brake.
Disengage transmission by placing freewheel control
in "transmission disengaged" position. Pull freewheel
control out and into the slot and release so it is held in
the disengaged position.

Loosen the adjustment bolt in front of the right rear
wheel,
•
•

Move motion control lever to the neutral position (N).
Tighten the adjustment bolt.

The rear wheels must lock and skid when you try to manually
push the tractor forward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE/REPLACE

PADS

Contact a qualified service center.
TO REPLACE

MOTION

DRIVE

BELT

BOLT

(See Fig, 27)
Park the tractor on level surface. Engage parking brake.
For ease of service there is a belt installation guide decal
on bottom of left footrest.

FIG. 28

•

Remove mower (See =TO REMOVE MOWER" in this
section of this manual.)
BELT REMOVAL •

TRANSMISSION
REMOVAL/REPLACEMENT
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operatingthe tractor. See "PURGETRANSMISSION"
in the Operation section of this manual.

Create slack in belt by removing retainer spring from
drive belt tension handle.

•

Remove belt from all idler pulleys, transaxle pulley and
then from engine pulley.
BELT INSTALLATION -

•
•
•
•

TO ADJUST
MENT

Install new bolt around engine pulley first, then around
transaxle pulley and lastly into all the idler pulleys.
Check to be sure belt is positioned correctly and is on
proper side of all bolt keepers.
Engage the drive belt tension handle and replace the
retainer spring.
Reinstall mower.

The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel tee-in or camber, contact your nearest authorized
service center/department.

R rA,
NE

TRANSAXLE
BELT KEEPER
FLATIDLER

BELT
KEEPER

V4DLER

KEEPER

CLUTCHING
IDLER

ALIGN-

FRONT WHEEL TOE-IN/CAMBER

SPRING

KEEPER

WHEEL

If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steering wheel and reassemble per instructionsin the Assembly
section of this manual.

DRIVEBELT
TENSIONHANDLE
ENGINE PULLEY

STEERING

CLUTCHING
FLATIDLER

FIG. 27
24

SERVICE AND ADJUSTMENTS
TO REMOVE

WHEEL

FOR REPAIRS

TO ATTACH JUMPER CABLES Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to
short against tractor chassis.
Connect one end of the BLACK cable to the NEGATIVE
(-) terminal (C) of fully charged battery.
•
Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and battery.

FRONT WHEEL (See Fig. 29)
•
Block up axle securely.
•
Remove axle cover, retaining ring and washers to allow
wheel removal.
Repair tire and reassemble.
•
•

Replace washers and snap retaining ring securely in
axle groove.
Replace axle cover.

TO REMOVE CABLES, REVERSE ORDER •
BLACK cable first from chassis and then from the fully
charged battery.
•
RED cable last from both batteries.

REAR WHEEL •
Block rear axle securely.
•
Remove five (5) hub bolts to allow wheel removal.
Repair tire and reassemble. Replace and tighten hub
bolts securely.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.

WASHERS

WEAK OR DEAD
BATTERY

RETAINING
RING

FIG. 30

AXLE
COVER

REPLACING

FIG. 29

WITH A WEAK

BA'n'ERY

(See Fig. 31)

WARNING: Do not short battery terminals byallowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.

0O663

TO START ENGINE
(See Fig. 30)

FULLY CHARGED
BATTERY

Positive terminal must be connected
first to prevent sparking from accidental
grounding.

BATTERY

erate
explosive
gases. batteries
Keep sparks,
WARNING:
Lead-acid
geno
flame and smoking materi_ls away from
batteries. Always wear
, -'tion
when around batteries.

!

•
•

]

If your battery is too weak to start the engine, =,_.... _ oe
recharged. (See "BATTERY" in me Maintenance section
of this manual).

•
•

If "jumper cables" are used for emergency
starting, follow
this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPEDWITH A 12 VOLT
SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT
SYSTEM. DO NOT USEYOUR TRACTOR BATTERY TO START
OTHER VEHICLES.

•
•
•

25

Lift hood to raised position.
Remove terminal guard.
Disconnect BLACK battery cable then RED battery
cable and carefully remove batterv from tractor.
old battery.
Reinstall terminal guard.
First connect RED battery cable to positive (+) battery
terminal with hex bolt and keps nut as shown. Tighten
securely.
Connect BLACK grounding cable to negative (-) battery
terminal with remaining hex bolt and keps nut. Tighten
securely
Close terminal access doors.
Close hoed.

SERVICE AND ADJUSTMENTS
TERMINAL
ACCESS
DOOR

TO REMOVE HOOD
(See Fig. 32)

KEPS NUT
HEX BOLT
.. -,-..

ASSEMBLY

•

Raise hood.

•

Unsnap headlight wire connector.
Stand in frontof tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
To replace, reverse above procedures.

i

POSITIVE

AND GRILL

•

CABLE
HOOD
TERMINAL
GUARD

NEGATIVE
(SLACK)
CABLE

HEADLIGHT
WIRE
CONNECTOR

FIG. 31

TO REPLACE
•
•
•
•

HEADLIGHT

BULB

Raise hood.
Pull bulb holder out of the hole in the backside of the
grill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.

INTERLOCKS

AND

RELAYS

FIG. 32

Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
•
Check wiring. See electrical wiring diagram in the
Repair Parts section.

TO REPLACE FUSE
Replace with 30 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.

26

SERVICE AND ADJUSTMENTS
ENGINE
TO

ADJUST

THROTTLE

CONTROL

CABLE

(See Fig. 33)
The throttle control has been preset at the factory and
adjustment should not be necessary. Check adjustment
as described below before loosening cable. If adjustment
is necessary, proceed as follows:
•
With engine not running, move throttle control lever to
fast position.
•

Check that swivel is against stop. If it is not, loosen
cable clamp screw and pull cable back until swivel is
against stop.Tighten cable clamp screw securely.

TO ADJUST

CHOKE

CONTROL

SWIVEL

(See Fig. 34)
FIG.

The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
•

With engine not running, move choke control (located
on dash panel) to full choke position.
Loosen knob and remove cover assembly from air
cleaner.

•

Choke should be closed. If it is not, loosen casing clamp
screw and move choke cable until choke is completely
closed. Tighten casing clamp screw securely.
Replace air cleaner cover assembly and tighten
knob.

•

TO ADJUST

CLAMP
SCREW
33

CARBURETOR

Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
and/or adjustment.
High speed stop is factory adjusted.
age may result.

Do not adjust - dam-

FIG. 34

IMPORTANT: NEVERTAMPERWITHTHE
ENGINEGOVERNOR,
WHICH IS FACTORY SET FOR PROPER ENGINE SPEED.
OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH
SPEED SE-FrlNG CAN BE DANGEROUS. IFYOUTHINKTHE
ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING,
CONTACTYOUR NEAREST AUTHORIZED SEPV!_r- - =:NTER/
DEPARTMENT, WHICH HA? _-_"3 c'c':"
"_
EXPERIENCE TO MAKE _ _"

27

STORAGE
ENGINE

Immediately prepare your tractor for storage at the end
of the season or if the tractor will not be used for 30 days
or more.

A

FUEL SYSTEM
IMPORTANT:IT ISIMPORTANTTOPREVENTGUM DEPOSITS
FROM FORMING IN ESSENTIALFUEL SYSTEM PARTSSUCH
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK
DURING STORAGE. ALSO, EXPERIENCE INDICATESTHAT
ALCOHOL BLENDED FUELS(CALLEDGASOHOL OR USING
ETHANOLOR METHANOL) CANATTRACTMOISTUREWHICH
LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.
Drain the fuel tank.

WARNING: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any enclosure•

TRACTOR
Remove mower frem tractor forwinter storage. When mower
is to be stored fora period of time, clean itthoroughly, remove
all dirt, grease, leaves, etc. Store in a clean, dry area.
•
Clean entire tractor (See "CLEANING" in the Maintenance section of this manual).
•
Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual).
•
Lubricate as shown in the Maintenance section of this
manual.
•

•

•
•
•

Start the engine and let it run until the fuel lines and
carburetor are empty.
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not drain
the gas tank and carburetor if using fuel stabilizer.

Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.

ENGINE

OIL

BA'rrERY

Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of
this manual).

•
•

CYLINDER(S)

•

•

Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual).
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.

•
•
•
•

Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
Turn ignition key to"START" position for a few seconds
to distribute oil.
Replace with new spark plug(s).

OTHER
•
•

Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
•
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
•
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVERCOVERTRACTORWHILEENGINE AND
EXHAUST AREAS ARE STILLWARM.

If battery is removed from tractor for storage, do not
• store battery directly on concrete or damp surfaces.

28

TROUBLESHOOTING
PROBLEM
Will not start

CAUSE

CORRECTION

1.

Out of fuel.

1.

Fill fuel tank.

2.
3.
4.
5.
6.
7.

Engine not =CHOKED" properly.
Engine flooded.
Bad spark plug.
Dirty air filter.
Dirty fuel tilter.
Water in fuel.

2.
3.
4.
5.
6.
7.

See "TO START ENGINE" in Operation section.
Wait several minutes before attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and carburetor, refill tank with fresh

8.
9.

Looseor damaged wiring,
Carburetor out of adjustment.

8.
9.

gasoline and replace fuel filter.
Check all widng.
See "To Adjust Carburetor" in Service Adjustments
section.

10.
11.

Contact an authorized service center/department.
See "To start engine" in operafion section

10. Enginevalves out of adjustment.
11. Extreme cold conditions.
Hardto start

POINTS

1.
2.
3.
4.
5.
6.
7.

Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel tilter.
Stale or dirty fuel.
Loose or damaged wiring.
Carburetor out of adjustment.

1.
2.
3.
4.
5.
6.
7.

Clean/replece air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel tilter.
Drain fuel tank and refill with fresh gasoline.
Check all wiring.
See "To Adjust Carburetor" in Service Adjustments
seciton.

8.

Engine valvesout of adjustment.

8.

Contact an authorized service center/department.

1.
2.
3.
4.

Brake pedal not depressed.
Attachment clutch is engaged.
Weak or dead battery.
Blown fuse.

5.
6.
7.
8.
9.

Corroded battery terminals.
Loose or damaged wiring.
Faulty ignition switch.
Faulty solenoid or starter.
Faulty operator presence switch(as).

1.
2.
3.
4.
5.
6.
7.
8.
9.

Depress brake pedal.
Disengage attachment clutch.
Recharge or replace battery
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition switch.
Check/replece solenoid or starter.
Contact an authorized service center/depar_ent.

Engine clicks but will not
start

1.
2.
3.
4.

Weak or dead battery. ,
Corrodedbattery terminals.
Looseor damaged widng.
Faultysolenoidor starter.

1.
2.
3.
4.

Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replase solenoid or starter.

Loss of power

t.
2.
3,
4.
5.
6.
7.
8.
9.

Cutting too much grass/too fast.
Throttle in =CHOKE" position.
Build-up of grass, leaves and trash under mower.
Dirty air filter.
Low oil level/dirty oil.
Faulty spark plug.
Dirty fuel filter.
Stale or dirty fuel.
We+.... %@!.

1.
2.
3.
4.
5.
6.
7.
8.
9.

Set in "Higher Cut" position/reduce speed.
Adjust thretUe control.
Clean underside of mower housing.
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change spark plug.
Replace fuel filter.
Drain fuel tank and refill with fresh gasoline.
Drain fuel tank and carburetor, refilltank with fresh
gasoline and replace fuel filter.
Connect and tighten spark plug wire.
Clean engine air screen/tins.
Clean/replace muffler.

Engine will not turn over

Excessive vibration

10.
11.
!2
13.
14.

Sp_,; '
::,_se.
Dirty engine _ screen/fins.
Didy/clogged muffler.
Loose or damaged wiring.
Carburetor out of adjustment.

10.
11.
1_.
14.

See'fc
_ ,!.._. :. ............
section.

15.

Engine valves out of adjustment.

15.

Contact an authorized service center/department.

1.
2.
3.

Worn, bent or loose blade.
Rent blade mandrel.
Loose/damaged part(s).

29

Z._ "-_ ^'_!,,_tments

1.
2.

Replace blade. Tighten blade bolt.
Replace blade mandrel,

3.

Tighten loose part(s). Replace damaged parts.

TROUBLESHOOTING
PROBLEM
Engine continues to run
when operator leaves seat
with attachment clutch

POINTS

CAUSE
1.

Faulty operator-safety

1.
2.

CORRECTION
presence control system.

1.

Check wiring, switches and connections. If not
corrected, contact an authohzed service center/
department.

Worn, bent or loose blade.
Mower deck not level.

1.
2.

Replace blade. Tighten blade bolt.
Level mower deck.

3.
4.

Buildup of grass, leaves, and trash under mower.
Bent blade mandrel.

5.

Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.

3.
4.
5.

Clean underside of mower housing.
Replace blade mandrel.
Clean around mandrels to open vent holes.

engaged

Poorcut - uneven

Mower blades will net
rotate

Poor grass discharge

Ileedllght(e) not working
(if so equipped)

Battery will not charge

Loss of drive

Engine "bad(fires"
when turning engine
=OFF"

1.

Obstruction in clutch mechanism.

1.

Remove obstruction.

2.
3.
4.

Worn/damaged mower drive belt,
Frozen idler polley.
Frozen blade mandrel,

2.
3.

Replace mower drive belt.
Replace idler pulley.

4.

Replace blade mandrel.

1.
2.
3.
4.

Engine speed too slow.
Travel speed ton fast.
Wet grass.
Mower deck not level.

1.
2.
3.
4.

Place throttle control in =FAST' position.
Shift to slower speed.
Allow grass to dry before mowing.
Level mower deck.

5.
6.
7.
8.

Low/uneven tire air pressure.
Wore, bent or loose blade.
Buildup of grass, leaves and trash under mower.
Mower drive belt worn.

5.
6.
7.
8.

Check tires for proper air pressure.
Replace/sharpen blade. Tighten blade bolt.
Clean underside of mower housing.
Replace mower drive belt.

9.
10.
11.

Blades improperly installed,
Improper blades used.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.

g.
10.
11.

Reinstall blades sharp edge down.
Replace with blades listed in this manual.
Clean around mandrels to open vent holes.

1.

Switch is "OFF".

1.

Turn switch "ON".

2.
3.
4.
5.

Bulb(s) or lamp(s) burned Out.
Faulty light switch. .
Loose or damaged wiring.
Blown fuse.

2,
3.
4.
5.

Replace bulb(s) or lamp(s).
Check/raplace light switch.
Check wiring and connections.
Replace fuse.

1.
2.
3.
4.

Bad battery cell(s).
Poorcableconnections.
Faultyregulator(if so equipped).
Faultyalternator.

1.
2.

Replace battery.
Check/clean all connec_ons.

3,
4,

Replace regulator,
Replace aitamator,

1.
2.
3.

Freewheelcontrol in "disengaged" position.
Motiondrive beltworn, damaged, or broken.
Air trappedin transmissionduringshipment
or servicing.

1.
2.
3.

Place freewheel control in "engaged" position.
Replace motion ddve belt.
Purge transmission.

Engine throttle control not set at"SLOW _
position for 30 seconds beforestnbn!_,_ _nC;,_e

30

Move throttle control to "SLOW" position and allow
to idle for 30 seconds before stopping engine.

TRACTOR - MODEL
SCHEMATIC

NUMBER

PDGT26H48B;

PRODUCT

NUMBER

954 56 95-30

A

J

11r
16 AMp

OC @ 3600

RPM

REGULATOR

RED

_

"

28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
BROW N

i

8LAC K

_r eye project.
Ir]Sla][
_'i"

CH_

RGING

l]e_/,.' ;)EE_

7

SYSTEM

PTO SWITCH
POSmON
IGNITION
POSI_ON

OFF
ON

SWITCH

CIRCUIT

OFF
M+G+A1
DN + LIGHTS B+A1

"MAKE"

HEADLIGHTS

CIRCUIT
C+G,B+H
C+F,B+E,A+D

RELAY

NONE
L+A2

ON

B + A1

NONE

START

B + S + AI

NONE

WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING.

GFC
REMOVABLE
CONNECTIONS

NON-REMOVABLE
CONNECTIONS

H

B

DA

31

REPAIR PARTS
TRACTOR

- MODEL NUMBER

PDGT26H48B,

PRODUCT

NUMBER

ELECTRICAL

41

\

81
33
3O

8

29

I

J

I

I
I
I

32

954 56 95-30

REPAIR PARTS
TRACTOR

- MODEL NUMBER

PDGT26H48B,

PRODUCT

NUMBER

ELECTRICAL

KEY
NO.
1
2
8
10
11
12
16
21
22
24
25
26
27
28
29
3()
33
40
41
42
43
45
46
50
79
81
89

PART
NO.
144927
74760412
7603J
145211
150109
145769
176138
175688
4152J
185464
146149
108824X
73510400
170697
160784
175566
140401
170238
17720408
131563
178861
122822X
169635
174653
175242
109748X
169639

DESCRIPTION
Battery
Bolt Hex Head 1/4-20 x 3/4
Tray, Battery
Bolt Btr Frt 1/4-20 x 7.5 zinc
Holdown Battery Front Mount
Nut Push Nylon 1/4"
Switch Interlock Push-In
Harness Headlight w/Bulbs
Bulb Light
Cable, Battery
Cable, Battery
Fuse
Nut Keps Hex 1/4-20 Unc
Cable, Ground
Switch, Plunger
Switch, Ign
Key
Harness, Ignition
Screw 1/4-20 x 1/2
Cover, Terminal Red
Solenoid
Ammeter
Hourmeter Snap-In
Switch, PTO
Socket, Light Bulb
Relay Asm.
Bracket Snap-In

NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm

33

954 56 95-30

REPAIR PARTS
TRACTOR
CHASSIS

"

- MODEL NUMBER

PDGT26H48B,

AND ENCLOSURES

161
158
37

138

47
58

28
17

21

;11
i

=

!_2

56

'_l

o

19

99

86

34

PRODUCT

NUMBER

954 56 95-30

REPAIR PARTS
TRACTOR
CHASSIS

KEY
NO.
1
2
5
6
7
8
14
16
17
18
19
20
21
24
28
30
31
32
33
34
35
36
37
39
43
44
45
47
50
56
58

- MODEL NUMBER

.........
PDGT26H48B,

PRODUCT

NUMBER

954 56 95-30

AND ENCLOSURES

PART
NO.
180375
175282
163976X428
157882
17720408
184668
175260X428
121794X
17060612
175289X428
19131312
74780616
73800600
179717X428
179716X428
145052
161419
161327
161326
177018
19111116
17060512
178510X428
175278
136939
136940
176018
17490608
175476
176016
183569

KEY
NO.

DESCRIPTION
Rail, Frame RH
Drawbar, Gt
Dash
Dash Asm., Lower
Screw, Thd Cut 1/4-20 x 1/2
Support, Battery
Hood Asm., Pnt
Cover, Access
Screw, 3/8-16 x 3/4
Grille
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 x 1
Nut, Lock Hex w/Ins. 3/8-16 Unc
Footrest, RH
Footrest, LH
Saddle, Hydro 1995
Bracket, Supt 1-pc VGT Steering
Bracket, Pivot Chassis LH
Bracket, Pivot Chassis RH
Plate Asm. Engine Chassis
Washer 11/32 x 11/16 x 16 Ga.
Screw 5/16-18 x 3/4
Fender, Pnt.
Bracket, Axle Front
Bracket, Spnsn Front Lh
Bracket, Spnsn Front Rh
Bracket Asm., Susp Chassis Rh
ScrewThdrol 3/8-16 x I/2TYT
Bracket, Chassis Front
Bracket Asm., Susp Chassis Lh
Bracket Asm., Fender

68
86
91
99
122
130
138
139
140
141
142
143
144
146
148
150
152
153
156
157
158
159
161
162
165
166
167

NOTE:

35

PART
NO.
17490508
74780716
180374
177143
161464
171875
179125X428
171873
163806
163805
161897
169847X428
161900
169848X428
164655
175352
177956
179761
17000512
161840
17670608
17000612
179612X428
142432
183554
73680700
184672

DESCRIPTION
Screw, Thd 5/16-18 x 1/2
Bolt, Fin Hex 7/16-14 Unc x 1
Rail, Frame Lh
Rod By Pass
Screw Hex Wshd 8-18 x 7/8
Screw HWHD Hi-Lo #13-16 x 3/4
CupholderYTGT
Bolt Shoulder 5/16-18 TT
Magnet YTGT
Stricker Plate YTGT
Bracket Dash RH
Skirt Grill RH
Bracket Dash LH
Skirt Grill LH
Extrusion Bumper
Duct Heat Hood
Shield Browning
Light Box Asm. w/Lens
Screw 5/16-18 x 3/4
Lens, Bar
ScrewThdrol 3/8-16 x 1/2
Screw 3/8-16 x 3/4
Console Fuel Window
Screw 1/4-1/2
Bracket Support Tank
Nut, Crownlock 7/16-14Unc
Bushing

All component dimensions given in U.S. inches
1 inch = 25.4 mm

REPAIR PARTS

....

TRACTOR
- MODEL
GROUND DRIVE

NUMBER

PDGT26H48B,

PRODUCT

NUMBER

42

6
38 37

127

120

46

128

\

122,

9

69

112

07
06
drive_6-vgt

108

36

954 56 95-30

REPAIR PARTS
TRACTOR
GROUND

PART
NO.

1

.......

50
52
55
56
58
61
64
65
68
69
70
73
74

PDGT26H48B,

PRODUCT

NUMBER 954 56 95-30

DRIVE

KEY
NO.

2
3
6
7
9
20
22
23
29
33
34
35
36
37
38
39
40
41
42
46
48

"- MODEL NUMBER

DESCRIPTION

Transaxle Hydro Gear
331-3000 (Order Parts From Transaxle Manufacturer)
7070E
Key Sq. 1/4 x 2.5
7563R
Washer Thrust
76020412
Pin, Cotter
140507
Wheel, Hub Assembly
140080
Bolt, Hub
73940800
Nut
180235
Lever Asm Shift
140845
Knob
176600
Brake, Rod
12000053
Ring E
71673
Cap, Parking Brake
137648
Rod, Parking Brake
149412
Spring, Drive Ground
121749X
Washer 25132 x 1-1/4x 16 Ga.
150035
Nyliner
74321016
Screw, Fin. #10-24 x 1
178575
Actuator, Interlock Switch
73931000
Nut Centerlock 10-24 Unc
123533X
Cover, Pedal
145170
Retainer, Spring
72110614
Bolt Carr. Shoulder 3/8-16 x 1-3/4
Gr. 5
131494
Pulley, Idler, Flat
127783
Pulley, Idler, Grooved
105706X
Bearing, Idler
161597
V-Belt
74760724
Bolt Fin HexT/16-14 x 1-1/2
143995
Pulley, Transaxle
176601
Shall, Brake Pedal
179613
Bolt, Shoulder
5142H
Pin, Roll
123800X
Washer
179121X428 Console Shift
74490548
Bolt Hex Flghd 5/16-18 x 3 Gr5
142432
Screw Hex Wsh. Hi-Lo 1/4-1/2

KEY
NO.
77
89
94
98
106
107
108
111
112
114
117
120
121
122
123
124
125
126
127
128
129
130"
131
132
133
135
137
138
142
143
145
146
147
151
152
153

PART
NO.
74780716
73680700
133835
141004
142917
154739
142918
156240
178558
73800500
73900600
17060612
175611
72010520
183254
165492
166880
166002
1773_62
176624
179473
19131016
76020312
175467
175468
177364
1685H
1370H
175469
17060512
163168
140462
141322
74760514
178705
4497H

DESCRIPTION
Bolt Fin Hex 7/16-14 x 1
Nut Crownlock 7/16-14 Unc
Fastener Christmas Tree
Bracket Shift
Cap Asm Vent Hydro Gear
Line Fuel Hydro 15" VGT
O-Ring Asm Hydro Gear
Spacer Shift Lever VGTH
Washer Nylon High Temp
Nut Lock Hex W/Ins 5/16-18 Unc
Nut, Lock Fig. 3/8-16
Screw 3/8-16 x .75
Bracket Strap Torque
Bolt 5/16-18 x 2.50
Rod Shift
Bolt Shoulder 5/16-18 x .561
Screw 5/16-18 x 5/8
Washer Srrtd 5/16 ID x 1.0 x .125
Link Control Clutch
Spring Drive GRND
Bracket Asrn Idler Tensioning
Washer 13/32 x 5/8 x 16 Ga.
Pin Cotter 3/32 x 3/4
Bracket Mtg Hydro 3500 LH VGT
Bracket Mtg Hydro 3500 RH VGT
Link Asm Control Hydro 3500
Nut Lock 5/16-18 NC Thd.
Washer Thrust 5/8 x 1.10 x 1/32
Strap Torque HG-3500
Screw 5/16-18 x 3/4
Washer Axle Flange HG-3000
Fan 7" Hydro
Washer
Bolt Fin Hex 5/16-18 x 7/3
Bolt Hex 5/16-18 x 1
Spring Retainer

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

37

REPAIR PARTS
TRACTOR
STEERING

- MODEL

NUMBER

PDGT26H48B,

PRODUCT

ASSEMBLY

,..

_3

23

22
15

.31
34

1313
14

32
6

\

27

\
42
28

19

47

\

\

'\

'\

18 '_"'-,_st

j

eedng_10-_t

38

NUMBER 954 56 95-30

REPAIR PARTS
TRACTOR

- MODEL NUMBER

PDGT26H48B,

PRODUCT

NUMBER

STEERING ASSEMBLY

KEY
NO.

PART
NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
19
20
21
22
23
25
26
27
28
29
31
32
33
34
35
36

180656
178557
6855M
161849
161848
6266H
121748X
12000029
121232X
74781044
136518
73901000
121749X
10040600
7810H
145103
175572
156011
163887X428
159945
155105
152927
74780616
180657
3366R
17000612
104239X
138136
19111610
10040500
74780512
138059
186799

45
46
47
48
49
50

19132_;_
19131610
179471
17060612
175820
73900600

DESCRIPTION
Wheel, Steering
Axle Asm., Front
Fitting, Grease
Spindle Asm, LH
Spindle Asm., RH
Bearing, Race Thrust Harden
Washer 25/32 x 1-5/8 x 16 Ga.
Ring, Klip #T5304-75
Cap, Spindle
Bolt, Fin Hex 5/8-11 x 2-3/4
Spacer, Brg. Axle Front
Nut, Lock Flange 5/8-11 Unc
Washer 25/32 x 1-1/4 x 16 Ga.
Washer, Lock Hvy Hlcl Spr 3/8
Nut Lock Center 3/8-24 Unf
Shaft Asm., Steering
Draglink, Ball Joint Solid Vgt
Support Asm., Steering Vgt
Boot Steering Stealth
Adapter, Wheel Steering
Bushing, Strg.
Screw
Bolt, Fin Hex 3/8-16 x 1 Gr. 5
Insert Cap Strg WH
Bearing, Col. Strg.
Screw Hexwsh thdr 3/8-16 x 3/4
Bearing, Flange
Bushing, Nyliner Snap
Washer 11/32 x 1 x 10 Ga.
Washer, Lock Hvy HIcl Spr 5/16
Bolt, Hex Hd 5/16-18 x 3/4
Gear, Sector Steering
Tie Rod
-_,:.ket Switch Interlock Vgt 97
, Thdrol 5/16-18 x 1/2 Tyt
"'_
'-!/2 x 11Ga.
bracket As_-. ,_;: ._hunary
Screw 3/8-16 x .75
Pulley Idler Flat
Nut Lock Fig. 3/8-16 Uric

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

39

954 56 95-30

REPAIR PARTS
TRACTOR

- MODEL NUMBER

PDGT26H48B,

PRODUCT

NUMBER 954 56 95-30

ENGINE

B4 _/74

I

84

81
18
15

37

29

26

"37

/
!
39

I SPARK ARRESTER
engine-intek-FLS_l

KEY
NO.

2
8
9
10
11
12
15
18
20
21
22
24
25
26
27
28
29
31

PART
NO.

149723
121361X
177748
175287
179335
143996
179115
179124X428
175437X428
171875
175440X428
11050600
73920600
3645J
139277
7834R
137180
145006

DESCRIPTION
Engine Briggs, Model No. 446777
(Older p_fts fz'om engine manuf.)
Muffler Side
Pulley V-Idler
Keeper Asm. Belt Engine VGT
Bushing
Clutch Electric
Pulley Engine VGT Elect Clutch
Tank Fuel Rear 5.0
Cap Asm. Fuel
Control Throttle
Screw HwHd Hi-Lo #13-16 x 3/4
Control Choke
Washer Ext Tooth 3/8
Nut Keps 3/8-24 Unf
Bushing
Stem Tank Fuel
Fuel Line
Spark Arrester Kit
Clip

4O

KIT I
0-vgt

KEY
NO.

PART
NO.

DESCRIPTION

37
39
40
41
42
43
45
47
62
69
70
71
74
79
81
82
83
84

123487X
17490636
17490664
126197X
10040700
179953
73510400
175288
146629
165391
176069
176070
162295
183906
148456
181854
171877
17060624

Clamp Hose
Screw'lF
3/8-16 x 2-1/4 Unc
Screw'lT 3/8-16 x 4 Unc
Washer 1-1/20D x 15/32 ID x .250
Washer Lock 7/16
Bolt Hex 7/16-20 x 3.75 Gr. 5
Nut Keps Hex 1/4-20
Spacer
Shield Heat Muffler CV-Intek
Gasket
Tube Exhaust LH
Tube Exhaust RH
Elbow Street Brass
Screw Socket Head 5/16-18 x 1
Tube Drain Oil Easy
Plug Oil Drain Easy
Bolt 5/16-18 Unc x 1-3/4 W/Sems
Screw Thdrol 3/8-16 x 1-1/2

NOTE:' All component dimensions given in U.S. inches
.1 inch = 25.4 mm

REPAIR PARTS
TRACTOR

- MODEL

NUMBER

PDGT26H48B,

PRODUCT

NUMBER 954 56 95-30

LIFT ASSEMBLY
40

43

35 73

31
t0

8
10

/

2
6

23
7O

7O

76

°

26
4 78

2_
II

KEY
NO.
1
2
3
4
5
6
7
8
10
11
12
23
24
26
29
30
31
32
33

PART
NO.
121006X
180045
159189
12000022
19292016
71110624
175830
175831X421
183894
175375
163552
4939M
73350800
73680800
150233
110807X
19131016
137150
76020308

ROO

,'-_&li;.,

_-_vel

Shaft Asm., Lift Vgt
Lever Asm., L!t _'
E-Ring Truarc _' : -87
Washer 29/32 x 1-1/4 x 16 Ga.
Bolt, Fin Hex 3/8-16 x 1-1/2
Grip, Handle
Button, Plunger
Spring 0.62 OD x 2.125
Link Lift
Retainer, Spring
Retainer, Spring
Nut, Jam Hex 1/2-13 Unc
Nut, Crownlock 1/2-13 Unc
Trunnion Inf. Height
Nut, Special
Washer 13/32 x 5/8 x 16 Ga.
Spring, Compression Inf Hgt
Pin, Cotter 3/32 x 1/2

KEY
NO.

PART
NO.

DESCRIPTION

34
35
38
39
40
41
42
43
70
72
73
74
75
76
77
78
79

!371_7
138057
155097
123935X
17060516
175994
19112410
123934X
145212
110452X
73350600
175802
175805
175560
176205
175689
175378

R_ _,'_iL_ff
Knob, Int 3/6-16 Unc
Pointer, Height Indicator
Plug, Hole
Screw 5/16-18 x 3/4
Nut, Lift Link 7/16-20
Washer 11/32 x 1-1/2 x 10 Ga.
Scale, Indicator Height
Nut, Hexflange Lock
Nut, Push Phos & Oil
Nut Hex Jam 3/8-16 Unc
Arm Susp. Rear RH
Plate Asm Susp. Front
Pin Flange
Trunnion Susp. Arm
Trunnion Susp. Front
Arm Susp. Rear LH

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

41

REPAIR PARTS
TRACTOR

- MODEL

NUMBER

PDGT26H48B,

PRODUCT

NUMBER 954 56 95-30

'SEAT ASSEMBLY

seatS-vgt
_KEY
NO,
1
2
4
5
,6
7
8
10
12
13
14
75

PART
NO.
171684
140551
127018X
145006
73800600
124181X
171877
182493
121246X
121248X
72050412
121249X

KEY
NO.

DESCRIPTION
Seat
Bracket, Pivot Seat
Bolt, Shoulder 5/16-18 x .62
Clip, Push-In Hinged
Nut, Crownlock 3/8-16
Spring, Seat Cprsn.
Bolt 5/16-18 UNC x 3/4 w/Sems
Pan, Seat
Bracket, Mounting Switch
Bushing, Snap
Bolt, Carriage 1/4-20 x 1-1/2
Spacer, Split

16
17
18
19
2O
21
37
38
39

PART
NO.
123740X
123976X
19171912
166369
124238X
171852
73800500
19131610
71110616

DESCRIPTION
Spring, Cprsn.
Nut, Lock 1/4 Lg. Fig. Gr. 5
Washer 17/32 x 1-3/16 x 12 Ga.
Knob, Seat
Cap, Spring Seat BIk
Bolt 5/16-18 Unc-2A
Nut, Crownlock 5/16-18
Washer Flat 13/32 x 1 x 10 Ga.
Bolt 3/8-16 x 1

NOTE:. All component dimensions given in U.S. inches
1 inch = 25.4 mm

42

REPAIR PARTS
TRACTOR

- MODEL NUMBER

PDGT26H48B,

PRODUCT

NUMBER

954 56 95-30

DECALS
3

9

5

5

15

\

4

10

6
7
29
2
......

,

17

2
14

KEY
NO.

PART
NO.

DESCRIPTION

KEY
NO,

PART
NO,

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11

164097
184858
176272
176273
185539
170563
166960
178502
172740
157140
181253

Decal, Dash
Decal, Engine
Decal, Hood, RH
Decal, Hood, LH
Decal, Hood Sides
Decal, Warning
Decal, Bypass
Decal, Deck Caution
Decal
Decal, Danger
Ft. Rest

13
14
15
17
19
23
29
- - ---

185443
175291
172743
140837
145005
106202X
176651
1"77769X428
179768X428
186714
186715

Decal, Battery
Decal, V-Belt Schematic
Decal, Ins. Whl. Strg.
De(_al, Saddle Brake Parking
Decal, Battery
Reflector, Taillight
Decal, Fender Auto Trans
Pad Footrest RH
Pad Footrest LH
Manual, Owner's (English)
Manual, Owner's (French)

WHEELS

& TIRES

KEY

PART

NO.
1
2
3
4
'F

3
4
7

10

5

7
8
9
10
11
12
-NOTE:

43

DESCRIPTION
59192
65139
106228X421
8134H
161024
278H
9040H
104757X421
170453
7154J
106277X421
6856M
144334

Cap, Valve, Tire
Stem, Valve
Rim Assembly, Front
Tube, Front (Service Item Only)
Tire, Front
Fitting, Grease (Front Wheel nly)
Bearing, Flange (Front Wheel Only)
Cap, Axle (Front Wheel Only)
Tire, Rear
Tube, Rear (Service Item Only)
Rim Assembly, Rear
Fitting, Grease
Sealant, Tire (10 oz.Tube)

All component dimensions given in U.S. inches
1 inch = 25.4 mm

REPAIR PARTS
•

+

TRACTOR
MOWER

- MODEL NUMBER

PDGT26H48B,

PRODUCT

NUMBER

954 56 95-30

DECK
46

132

95

46

33

45
_30

112

I

I

121
i

47
21

114

110

'1

5

I,!

mower_dec_.4.8prem_2

44

REPAIR PARTS
TRACTOR ; MODEL NUMBER
MOWER

KEY
NO.

PART
NO.

1
3
5
6
8

180358X421
178915
4939M
178024
174365

11

173921
180054

13
14
15
16
17
18
19
20
21
24
25
26
27
28
29
30
31
32
33
36
37
39
42
43
45
46
47
48

PDGT26H48B,

PRODUCT

NUMBER954

56 95-30

DECK

174360
174358
110485X
174493
72110610
72140505
132827
174378
73680500
105304X
178102
110452X
180655X428
19111016
131491
173984
129963
177865
178342
19131316
177968
174375
122052X
_74373
180806
137729
180808
174368

KEY
NO.

DESCRIPTION
Deck Weldment Mower 48
Bracket Asm., Sway Bar
Retainer Spring
Sway Bar Deck
Bolt 7/16 Asm. Blade
(The following blades are available)
Blade, 48" Mulching
(For mulching mowers only)
Blade, 48" Hi-lift
(For bagging and discharging)
Shaft Asm. w/Lower Bearing
Mandrel Asm.
Bearing, Ball, Mandrel
Stripper Mandrel Deck
Bolt RDHD Sq Neck 3/8-16 x 1.25
Bolt, Carriage 5/16-18 x 5/8
Bolt, Hex Hd, Shoulder 5/16-18
Baffle, Vortex Mower
Nut, Crownlock 5/16-18 Unc
Cap, Sleeve
Spring, Torsion
Nut, Push
Deflector Shield
Washer 11/32x5/8x16Ga.
Rod, Hinge
Screw, Thdroll Washer Head
Washer, Spacer Mower Vented
Pulley, Mandrel
Nut, Fig.Top Lock Cntr. 9/16
Washer 13/32 x 13/16 x 16 Ga.
Pulley, Idler, Flat
Pulley, Idler, Driven
Spacer, Retainer
Arm, Idler Secondary
Cover, Mandrel Deck
Screw, Thdroll. 1/4-20 x 5/8
V-Belt, Mower, Secondary
V-Belt, Mower, Primary

PART
NO.

49
50
52
56
57
91
94
95
97
98
99
100
110
112
113
114
115
116
117
118
119.
121
122
126
130
132
182
183
184
--

73680600
72110612
175820
155986
156941
180535
176066
180534
178515
179479
184058
72110616
175016
174387
72110506
174384
174609
184219
174873
73930600
19121414
174371
174606
174372
17000616
17000612
179127
163552
173979
174356

--

180939

DESCRIPTION
Nut, Crownlock 3/8-16 Unc
Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5
Pulley Idler Flat
Bar Pnt Adj.
Pin Head Rivet
Bracket Asm N Roller RH
Roller Nose 48"
Bracket Asm N Roller LH
Washer Hardened
Spring Primary Drive
Pulley Idler"V"
Bolt RDHD Sqnk 3/8-16 Unc x 2
Arm Spring Secondary
Link Tension Relief Lever
Bolt Carr. 5/16-18 x 3/4
Tension Asm. Relief Lever
Arm Spring Tension Relief
Bolt, Shoulder
Gauge Wheel
Nut, Centerlock 3/8-16 Unc
Washer 3/8 x 7/8 x 14 Ga.
Spring Secondary Drive
Bushing Pivot Tension Relief
Arm, Idler, Primary Deck
Screw 3/8-16 x 1.0
Screw 3/8-16 x .75
Red Roller Nose
Retainer Spring
Keeper Belt Idler
Mandrel Asm. Service
(Includes Key Nos. 13-15 and 33)
Replacement Mower, Complete
(Std. Deck - Order separately nose
roller components key nos. 91, 94,
95, 132, 182, and 183)

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

45

LIMITED WARRANTY
The Manufacturerwarrantsto the originalconsumer purchaserthat this product as manufacturedisfree from defectsin materials and workmanship.For a periodoftwo (2) years from date of purchaseby the originalconsumerpurchaser,we wiltrepairor
replace, at our option,withoutchargefor parts or labor incurredin replacingparts, any part whichwe find to be defective due
to materialsor workmanship.ThisWarrantyis subjectto the following limitationsand exclusions.
1.

This warranty d_es n_t app_yt_ the engine_ _ther than EHP manufactured transax_e/transmissi_n c_mp_nents_
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's
warranty on these items.

2.

Transportation charges for the movement of any power equipment unit or attachment are the responsibilityof
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be
paid by the purchaser unless such return is requested by Electrolux Home Products.

3.

Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from
the date of the original sale. Battery must be maintained in accordance with the instructionsfurnished.

4.

The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the
date of original purchase.

5.

This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has
been subjected to.alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal
wear of the product.

6.

Exclusions: Excluded from this Wa.rranty are belts, blades, blade adapters, normal wear, normal adjustments,
standard hardware and normal maintenance.

7.

In the event you have a claim under
el'.

this Warranty,

you must return

the product

to an authorized

service deal-

Should you have any unanswered questions concerning this Warranty, please contact:
Electrolux Home Products, Inc.
Outdoor Products Customer Sen/ice Dept.
250 Bobby Jones Expressway
Augusta, GA 30909 USA

In Canada contact:
Electrolux Canada Corp.
7075 Ordan Drive
Mississauga, Ontario
L5T 1K6

giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which
vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss

46

Act of 1975.

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

15 DEGREES

down the face of slopes, never across the face. Do not mow
ARNING: To avoid serious injury, operate your tractor up and
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.

_t

D

MAX.

q

1. F(J_t this page along dotted line indicated above.
2. Ho! I page before you so that its left edge is vertically parallel to a tree
trur, _ or other upright structure.
3. Sigt t across the fold in the direction of hill slope you want to measure.
4. Con mare the angle of the fold with the slope of the hill.

PARTS AND SERVICE

Your POULAN PRO product has been expertly engineered and carefully manufactured
to rigid quality standards.
As with all mechanical products, some adjustments
or part replacement may be necessary during the life of your
unit.

FOR SERVICE

OR REPLACEMENT

PARTS:

1.

Consult your dealer/place

of purchase.

2.

Consult the yellow pages of your phone directory for the name of the nearest service dealer (under "saws" for
Chain Saws or under "lawn mowem" for Trimmers, Brushcutters,
and Blowers).

3.

For replacement

parts, have available the following information:

v.

Model Number/Manufacturer's

b.

Description

NOTE:

I.D. Number

of part.

Electrolux Home Products

provides

parts and service through its authorized

distributors

and dealem;

therefore, all requests for parts and service should be directed to your local dealer(s). The philosophy
of Electrolux Home Products is to continually improve all of its products. If the operating character2._:: cr _ _,.:_,rance
of your product differs from those described
your local dealer for updated information and assistance.

in this Manual, please contact



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