Poulan PKGTH2554 User Manual To The 44794de4 3ab7 4349 B184 4a4e1be36b16

User Manual: Poulan PKGTH2554 to the manual

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OPERATOR'S MANUAL

MODEL:

PKGTH2554

LAWN TRACTOR

ALWAYS WEAR EYE PROTECTION DURING OPERATION

Visit our website: www.poulan-pro.com

WARNING:

Read this Man u al and follow all Warnings and

Safety Instructions. Fail ure to do so can re sult

in serious in ju ry.

IMPORTANT MANUAL Do Not Throw Away

193921 10.20.04 TR

Printed in U.S.A.

02139

2

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the

machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under

the machine. Keep clear of the discharge opening at

all times.

• Only allow responsible adults, who are familiar with the

in struc tions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before operat-

ing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while back-

ing.

• Never direct discharged material toward anyone. Avoid

discharging material against a wall or obstruction. Ma-

terial may ricochet back toward the operator. Stop the

blades when crossing gravel surfaces.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

WARNING: In order to prevent ac ci -

den tal starting when setting up, trans-

port ing, ad just ing or making repairs,

al ways dis con nect spark plug wire

and place wire where it can not contact

spark plug.

WARNING: Do not coast down a hill

in neutral, you may lose control of the

tractor.

WARNING: Tow only the attachments

that are rec om mend ed by and comply

with spec i fi ca tions of the man u fac tur er

of your tractor. Use common sense

when towing. Operate only at the low-

est possible speed when on a slope.

Too heavy of a load, while on a slope,

is dan ger ous. Tires can lose trac tion

with the ground and cause you to lose

control of your tractor.

WARNING

Engine exhaust, some of its con stit u ents, and cer-

tain vehicle com po nents contain or emit chem i cals

known to the State of Cal i for nia to cause can cer and

birth de fects or oth er re pro duc tive harm.

WARNING

Battery posts, terminals and related ac ces so ries

contain lead and lead compounds, chem i cals known

to the State of Cal i for nia to cause can cer and birth

defects or oth er re pro duc tive harm. Wash hands

after handling.

• Do not operate machine without the entire grass catcher,

discharge guard, or other safety devices in place and

working.

• Slow down before turning.

• Never leave a running machine unattended. Always

turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine

and wait for all parts to come to a complete stop before

cleaning the machine, removing the grass catcher, or

unclogging the discharge guard.

• Operate machine only in daylight or good artifi cial

light.

• Do not operate the machine while under the infl uence

of alcohol or drugs.

• Watch for traffi c when operating near or crossing road-

ways.

• Use extra care when loading or unloading the machine

into a trailer or truck.

• Always wear eye protection when operating ma-

chine.

• Data indicates that operators, age 60 years and above,

are involved in a large percentage of riding mower-re-

lated injuries. These operators should evaluate their

ability to operate the riding mower safely enough to

protect them selves and others from serious injury.

• Follow the manufacturer's recommendation for wheel

weights or counterweights.

• Keep machine free of grass , leaves or other debris

build-up which can touch hot exhaust / engine parts

and burn. Do not allow the mower deck to plow leaves

or other debris which can cause build-up to occur.

Clean any oil or fuel spillage before operating or

storing the machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and

tip-over accidents, which can result in severe injury or

death. Operation on all slopes requires extra caution. If

you cannot back up the slope or if you feel uneasy on it,

do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden

objects. Uneven terrain could overturn the machine.

Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have

to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down

slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the

tires lose traction, disengage the blades and proceed

slowly straight down the slope.

• Keep all movement on the slopes slow and gradual.

Do not make sudden changes in speed or direction,

which could cause the machine to roll over.

• Use extra care while operating machine with grass

catchers or other at tach ments; they can affect the

stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot

on the ground.

• Do not mow near drop-offs, ditches, or embankments.

The machine could suddenly roll over if a wheel is over

the edge or if the edge caves in.

3

• Be sure the area is clear of bystanders before operat-

ing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Al ways look down and behind before and while back-

ing.

• Never carry children, even with the blades shut off. They

may fall off and be seriously injured or interfere with

safe machine operation. Children who have been given

rides in the past may suddenly appear in the mowing

area for another ride and be run over or backed over

by the machine.

• Keep children out of the mowing area and in the watchful

care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the

area.

• Before and while backing, look behind and down for

small children.

• Mow up and down slopes (15° Max), not across.

• Choose a low ground speed so that you will not have

to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. If the

tires lose traction, disengage the blades and proceed

slowly straight down the slope.

• If machine stops while going uphill, disengage blades,

shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn

slowly and gradually downhill, if possible.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

III. CHILDREN

Tragic accidents can occur if the operator is not alert to

the presence of children. Children are often attracted to

the ma chine and the mowing activity.

Never

assume that

children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful

care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the

area.

• Before and while backing, look behind and down for

small children.

• Never carry children, even with the blades shut off. They

may fall off and be seriously injured or interfere with

safe machine operation. Children who have been given

rides in the past may suddenly appear in the mowing

area for another ride and be run over or backed over

by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may block your view of a

child.

IV. TOWING

• Tow only with a machine that has a hitch designed for

towing. Do not attach towed equipment except at the

hitch point.

• Follow the manufacturer's recommendation for weight

limits for towed equipment and towing on slopes.

• Never allow children or others in or on towed equip-

ment.

• On slopes, the weight of the towed equipment may

cause loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme

care in handling gasoline. Gasoline is extremely fl ammable

and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other

sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine run-

ning. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there

is an open fl ame, spark, or pilot light such as on a water

heater or other appliances.

• Never fi ll containers inside a vehicle or on a truck or

trailer bed with plastic liner. Always place containers

on the ground away from your vehicle when fi lling.

• Remove gas-powered equipment from the truck or trailer

and refuel it on the ground. If this is not possible, then

refuel such equipment with a portable container, rather

than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank

or container opening at all times until fueling is complete.

Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immedi-

ately.

• Never overfi ll fuel tank. Replace gas cap and tighten

securely.

GENERAL SERVICE

• Never operate machine in a closed are.

• Keep all nuts and bolts tight to be sure the equipment

is in safe working condition.

• Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debris

build-up. Clean oil or fuel spillage and remove any fuel-

soaked debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the

machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine

run ning.

• Check grass catcher components and the discharge

guard frequently and replace with manufacturer's rec-

ommended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear

gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service

as required.

• Maintain or replace safety and instruction labels, as

necessary.

4

CONGRATULATIONS on your purchase of a new tractor.

It has been designed, engineered and manu fac tured to give

you the best possible dependability and performance.

Should you experience any problem you cannot easily rem-

edy, please contact your nearest authorized service center/

department We have competent, well-trained tech ni cians

and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor prop erly.

Always observe the “SAFETY RULES”.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for

and using your tractor.

• Follow the instructions under “Maintenance” and “Stor-

age” sec tions of this own er’s manual.

WARNING: This tractor is equipped with an internal com-

bus tion engine and should not be used on or near any

un im proved forest-covered, brush-covered or grass-cov ered

land unless the en gine’s exhaust system is equipped with

a spark arrester meeting ap pli ca ble local or state laws (if

any). If a spark arrester is used, it should be maintained

in effective working order by the operator.

A spark arrester for the muffl er is available through your

nearest authorized service centre/department (See RE PAI R

PARTS section of this manual).

PRODUCT SPECIFICATIONS

Gasoline Capacity 5.0 Gallons

and type: Unleaded Regular

Oil Type (API-SG-SL): SAE 10W30 (above 32°F)

SAE 5W-30 (below 32°F)

Oil Capacity: W/Filter: 4.0 Pints

W/O Filter: 3.5 Pints

Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed (MPH): Forward: 5.8

Reverse: 2.1

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System: 15 AMPS @ 3600 RPM

Battery: AMP/HR: 35

MIN. CCA: 280

CASE SIZE: U1R

Blade Bolt Torque: 45-55 FT. LBS.

SAFETY RULES ......................................................... 2-3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES................................. 4

ASSEMBLY ................................................................. 6-9

OPERATION ........................................................... 10-15

MAINTENANCE SCHEDULE ...................................... 16

MAINTENANCE ..................................................... 16-19

SERVICE AND AD JUST MENTS ............................ 20-25

STORAGE .................................................................... 26

TROU BLE SHOOT ING ............................................ 27-28

WARRANTY................................................................. 29

TABLE OF CONTENTS

5

UNASSEMBLED PARTS

(2) Keys

Slope Sheet

Keys

Gauge Wheels

(4) Washers

3/8 x 3/4 x 14 Ga.

(4) Wheels

(4) Adjusting

Bars

(4) Retainer Springs

(double loop)

(4) Clevis Pins

(4) Locknuts

3/8-16

(1) Oil Drain Tube

For Future Use

(4) Shoulder Bolt

Steering Wheel

Steering

Wheel Insert

Seat

Mower

(2) Retainer Springs

(double loop)

(2) Flanged Pins

Premium

Steering

Adapter

Steering Sleeve

(1) Knob

(1) Washer

17/32 x 1-3/16 x 12

Gauge

Nose Roller

Nose Roller

Brackets

(2) Hex Bolts 5/16-18 x 1

(2) Locknuts

5/16-18

Rod

Retainer

Spring

6

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Stan dard

wrench sizes are listed.

(1) 3/4" wrench (1) Tire pressure gauge

(1) 9/16" wrench (1) Utility knife

(2) 1/2" wrenches (1) Pliers

When right or left hand is mentioned in this man ual, it means

when you are in the operating po si tion (seated be hind the

steer ing wheel).

TO REMOVE TRACTOR FROM

CAR TON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton.

• Cut along dotted lines on all four panels of carton.

Remove end panels and lay side panels fl at.

• Remove mower and packing materials.

• Check for any additional loose parts or cartons and

remove. FIG. 1

02173

FIG. 2

LABEL

CHECK BATTERY (See Fig. 2)

• Lift hood to raised position.

• If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

(See "BAT TERY" in Maintenance section of this manual

for charging instructions).

BEFORE REMOVING TRAC TOR FROM

SKID

ATTACH STEERING WHEEL (See Fig. 1)

• Remove locknut and large fl at wash er from steering

shaft.

• Position front wheels of the tractor so they are pointing

straight forward.

• Slide the steering sleeve over the steering shaft.

• Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft with locknut

and large fl at wash er pre vi ous ly removed. Tight en

securely.

• Snap steering wheel insert into cen ter of steering

wheel.

• Remove protective materials from tractor hood and

grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN

SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO

ROLL OFF SKID.

02818

STEERING WHEEL

INSERT

LOCK NUT

LARGE FLAT WASHER

STEERING

WHEEL

STEERING

SHAFT

STEERING

SLEEVE

STEERING

WHEEL ADAP-

TOR

7

ASSEMBLY

FIG. 4

2466

02464

SEAT PAN

SHOULDER

BOLT

ADJUSTMENT

KNOB

FLAT WASHER

SEAT

FIG. 3

NOTE: You may now roll or drive your tractor off the skid.

Follow the appropriate instruction below to remove the

tractor from the skid.

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and fl at washer securing

seat to cardboard packing and set aside for assembly

of seat to tractor.

• Pivot seat upward and remove from the cardboard pack-

ing. Remove the cardboard packing and discard.

• Place seat on seat pan so head of shoulder bolt is

positioned over large slotted hole in pan.

• Push down on seat to engage shoulder bolt in slot and

pull seat towards rear of tractor.

• Pivot seat and pan forward and assemble adjustment

knob and fl at washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached

which allows you to press clutch/brake pedal all the

way down.

• Get off seat without moving its ad just ed position.

• Raise seat and tighten adjustment knob securely.

TO ROLL TRACTOR OFF SKID (See Op-

er a tion section for location and function of

con trols)

• Press lift lever plunger and raise attachment lift lever

to its highest po si tion.

• Release parking brake by de press ing brake ped al.

• Place freewheel control in dis en gaged po si tion to dis-

en gage trans mis sion (See “TO TRANS PORT” in the

Op er a tion section of this manual).

• Roll tractor forward off skid.

TO DRIVE TRAC TOR OFF SKID (See Op-

er a tion section for location and function of

con trols)

WARNING: Before start ing, read, un der stand and fol low

all in struc tions in the Op er a tion section of this man u al. Be

sure tractor is in a well-ventilated area. Be sure the area in

front of tractor is clear of other peo ple and objects.

• Be sure all the above assembly steps have been com-

pleted.

• Check engine oil level and fi ll fuel tank with gasoline.

• Place freewheel control in "trans mis sion engaged"

po si tion (see "TO TRANSPORT" in Operation section

of this manual).

• Sit on seat in operating position, depress brake pedal

and set the parking brake.

• Press lift lever plunger and raise attachment lift lever

to its highest position.

• Start the engine. After engine has started, move throttle

control to idle position.

• Release parking brake.

• Slowly move the mo tion control lever for ward and slowly

drive tractor off skid.

• Apply brake to stop tractor and set park ing brake.

• Turn ignition key to "STOP" position.

Continue with the in struc tions that follow.

SHOULDER

BOLT

GAUGE

WHEEL

3/8 WASHER

AD JUST ING

BAR

PIN

RETAINER SPRING

3/8-16 CENTER

LOCKNUT

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 4 and 5)

The gauge wheels are designed to keep the mower deck

in proper position when operating mower.

• Slide gauge wheel bar down into bracket channel, Be

sure that gauge wheel bar aligning holes are on top.

As sem ble gauge wheels as shown using shoulder bolts,

3/8 washers and 3/8-16 center locknuts and tighten

securely.

• For ease of mower to tractor as sem bly, set all the gauge

wheels in the fourth hole from top. Retain with clevis

pins and spring retainers.

SET ALL WHEELS

TO 4TH HOLE

FROM TOP

FIG. 5

8

ASSEMBLY

FIG. 6

02612

NOSE

ROLLER

HEX BOLT

"A" BRACKET

LOCK

NUT

TAB

HOLE

RETAINER SPRING

ROD

"B"

BRACKET

TO ATTACH NOSE ROLLER (See Fig. 6)

• Assemble brackets "A" and "B" to the inside of mower

mounting brack ets as shown. Tighten securely.

NOTE: Be sure bracket tabs are po si tioned in tab holes

in mower brackets.

• Position nose roller between brackets and install rod

and retainer spring.

FIG. 7

INSTALL MOWER AND DRIVE BELT

(Sees Fig. 7 and 8)

See MOWER AND DRIVE BELT ASSEMBLY Supplement

Sheet for additional guidance on this assembly.

Be sure tractor is on level surface and mower suspension

arms are raised with attachment lift control. Engage park-

ing brake.

• Turn steering wheel to the left as far as it will go and

position mower on right side of tractor with defl ector

shield to the right.

02786

GAUGE

WHEEL

REAR MOWER PINS

FRONT PLATE ASSEMBLY

ELECTRIC CLUTCH PULLEY

DE FLEC TOR SHIELD

FRONT MOWER

BRACKET

BELT TENSION

ROD

DISENGAGED

POSITION

LOCKING BRACKET

FLANGED PIN -

POSITION NOTCH

HORIZONTALLY

DOUBLE LOOP

RETAINER SPRINGS

SUSPENSION ARMS

• Remove plastic tie strap from mower belt and check

belt for proper routing in all mower pulley grooves.

• Slide mower under tractor until it is centered under trac-

tor. DO NOT connect any pins. When properly centered

the front mower brackets should be aligned so when

the front suspension plate is lowered it should slide

between the mower brackets.

• Lower attachment lift lever to lowest position.

• Cut plastic tie and lower front suspension plate.

• ATTACH FRONT PLATE - From left side of mower, posi-

tion front plate assembly between front mower brackets,

align holes, position fl anged pin notch horizontally and

insert the pin all the way. The notch is in line with the

hole in pin.

• Secure pin with double loop retainer spring between

the plate and mower bracket. If necessary, move mower

side-to-side to give space between plate and mower

bracket.

• Go to right hand side of mower and insert pin and

retainer spring in the same manner.

• CONNECT REAR PINS - Connect right hand side fi rst.

Pull out and hold the spring loaded pin, align hole in

suspension arm and release pin. Be sure pin returns to

fully seated position and is attached to the suspension

arm.

• Go to left side of mower and connect rear pin in the

same manner.

• Disengage belt tension rod.

• From right side of tractor, install belt onto engine clutch

pulley.

9

ASSEMBLY

CHECK TIRE PRESSURE

The tires on your tractor were overinfl ated at the factory

for shipping purposes. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT

SPECIFICATIONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly

leveled. See “TO LEVEL MOWER HOUSING” in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the fi gures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

sec tion of this manual. Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that

the brake is properly adjusted. See “TO ADJUST BRAKE”

in the Service and Adjustments section of this manual.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL

MOWER PULLEY GROOVES.

• Engage belt tension rod on locking bracket.

CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and

engage slowly.

• Raise attachment lift lever to highest position.

• Adjust gauge wheels before op er at ing mower as shown

in the Operation section of this manual.

✓

CHECKLIST

BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE

WISH TO ASSURE THAT YOU RECEIVE THE BEST PER-

FORMANCE AND SATISFACTION FROM THIS QUALITY

PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

✓ All assembly instructions have been com plet ed.

✓ No remaining loose parts in carton.

✓ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

✓ Seat is adjusted comfortably and tightened securely.

✓ All tires are properly infl ated. (For shipping purposes,

the tires were overinfl ated at the factory).

✓ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly infl ated for leveling).

✓ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

✓ Check wiring. See that all connections are still secure

and wires are properly clamped.

✓ Before driving tractor, be sure free wheel control is in

“transmission engaged” position (see “TO TRANS-

PORT” in the Operation section of this man u al).

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

✓ Engine oil is at proper level.

✓ Fuel tank is fi lled with fresh, clean, regular unleaded

gasoline.

✓ Become familiar with all controls, their location and

function. Operate them before you start the engine.

✓ Be sure brake system is in safe operating condition.

✓ Be sure Operator Presence System and Reverse Op-

eration System (ROS) are working properly (See the

Operation and Maintenance sections in this manual).

✓ It is important to purge the transmission before op er -

at ing your tractor for the fi rst time. Follow proper start-

ing and transmission purging instructions (See “TO

START EN GINE” and “PURGE TRANSMISSION” in

the Op er a tion section of this manual).

10

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-

ing.

OPERATION

DANGER, KEEP HANDS

AND FEET AWAY

FREE WHEEL

(Automatic Models only)

OVER TEMP

LIGHT

KEEP AREA CLEAR SLOPE HAZARDS

15

15

(SEE SAFETY RULES SECTION)

BATTERY REVERSE FORWARD

FAST SLOW

ENGINE ON

ENGINE OFF

OIL PRESSURE

FUEL

CHOKE

MOWER HEIGHT

PARKING BRAKE

LOCKED

PARKING BRAKE

UNLOCKED

REVERSE NEUTRAL HIGH LOW

ATTACHMENT

CLUTCH ENGAGED

PARKING BRAKE

IGNITION SWITCH

ATTACHMENT

CLUTCH DISENGAGED

P

ENGINE START

MOWER LIFT

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

REVERSE

OPERATION

SYSTEM (ROS)

LIGHTS ON

11

OPERATION

02561LSW

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments.

Save this man ual for future reference.

HEIGHT

AD JUST MENT

KNOB

MOTION

CONTROL

LEVER

AMMETER - Indicates battery charging(+) or discharg-

ing(-).

ATTACHMENT CLUTCH SWITCH - Used to engage mow er

blades or other attachments mounted to your trac tor.

BRAKE PEDAL - Used for brak ing the tractor and starting

the engine.

CHOKE CONTROL - Used when starting a cold engine.

FREEWHEEL CONTROL - Disengages transmission for

push ing or slowly towing the tractor with the engine off.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mow er

height.

HOURMETER - Indicates hours of operation.

IGNITION SWITCH - Used to start and stop the engine.

LIFT LEVER - Used to raise and lower mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER - Used to release attachment lift

lever when changing its position.

LIGHT SWITCH - Turns the headlights on and off.

MOTION CONTROL LEVER - Selects the speed and

di rec tion of tractor.

MOTION DRIVE BELT TENSION HANDLE - Used when

changing motion drive belt and, if necessary, starting engine

under extremely cold conditions.

PARKING BRAKE LEVER - Locks brake pedal into the

brake position.

THROTTLE CONTROL - Used to control engine speed.

REVERSE OPERATION SYSTEM (ROS) “ON” POSI-

TION - Allows operation of mower deck or other powered

attachment while in reverse.

FIG. 8

Our tractors conform to the safety standards of the American National Standards Institute.

FREEWHEEL

CONTROL

PARKING

BRAKE LEVER

ATTACHMENT

CLUTCH SWITCH

LIFT LEVER

IGNITION

SWITCH

THROTTLE

CONTROL

AMMETER

CHOKE CON TROL

LIGHT SWITCH

POSITION

BRAKE PEDAL

LIFT LEVER

PLUNGER

MOTION DRIVE

BELT TENSION

HAN DLE

HOURMETER ROS "ON" POSTION

12

OPERATION

FIG. 9

MOWER BLADES -

• To stop mower blades,move attachment clutch switch

to “DIS EN GAGED” po si tion.

GROUND DRIVE -

• To stop ground drive, depress brake pedal into full

“BRAKE” position.

IMPORTANT: THE MOTION CONTROL LEVER RETURNS

TO NEUTRAL (N) POSITION WHEN THE BRAKE PEDAL IS

FULLY DEPRESSED.

ENGINE -

• Move throttle control between half and full speed (fast)

position.

NOTE: Failure to move throttle control between half and

full speed (fast) position, before stop ping may cause engine

to “backfi re”.

• Turn ignition key to “OFF” position and remove key.

Always remove key when leaving tractor to prevent

un author ized use.

• Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY

TO BE DIS CHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot en gine exhaust gases may

cause “browning” of grass. To eliminate this possibility, al-

ways stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com-

plete ly, as described above, before leav-

ing the operator's position; to empty

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 9)

The cutting height is controlled by turning the height ad-

just ment knob in desired direction.

• Turn knob clockwise ( ) to raise cutting height.

• Turn knob counterclockwise ( ) to lower cutting

height.

The cutting height range is approximately 1-1/2" to 4-1/2".

The heights are measured from the ground to the blade tip

with the engine not running. These heights are ap proxi mate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches

in height should be mowed twice. Make the fi rst cut

relatively high; the second to desired height.

TO USE CHOKE CONTROL (See Fig. 9)

Use choke control whenever you are starting a cold engine.

Do not use to start a warm engine.

• knob in to disengage.

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the

battery charging rate.

• Full throttle of fers the best mower per for mance.

02149

HEIGHT

AD JUST MENT

KNOB

“DRIVE”

PO SI TION

CHOKE

CON TROL

MOTION

CONTROL

LEVER

“DISENGAGED”

PO SI TION

PUSH IN TO

“DISENGAGE”

AT TACH MENT

CLUTCH SWITCH

PULL OUT TO

“ENGAGE”

IGNITION

KEY

PARKING BRAKE

“EN GAGED”

PO SI TION

THROTTLE

CONTROL

LEVER

/BRAKE PEDAL

“BRAKE”

POSITION

The operation of any tractor can result in foreign objects thrown into the eyes, which

can result in severe eye dam age. Always wear safety glass es or eye shields while op-

erating your tractor or per form ing any adjustments or repairs. We rec om mend a wide

vision safety mask over spectacles or stan dard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

Your tractor is equipped with an operator presence sens-

ing switch. When engine is running, any attempt by the

op er a tor to leave the seat without fi rst setting the parking

brake will shut off the engine.

• Depress brake pedal into full “BRAKE” position and

hold.

• Place parking brake lever in “ENGAGED” position

and re lease pressure from brake pedal. Pedal should

re main in “BRAKE” position. Make sure parking brake

will hold tractor secure.

TO MOVE FORWARD AND BACKWARD

(See Fig. 9)

CAUTION: Do not attempt to operate motion

control lever when the parking brake is set or

when the brake pedal is depressed. Doing so

may result in misadjustment to the drive con trol

sys tem.

The direction and speed of movement is controlled by the

motion control lever.

• Start tractor with motion control lever in neutral (N)

position.

• Release parking brake.

• Slowly move motion control lever to desired position.

13

OPERATION

DE FLEC TOR

SHIELD

FIG. 11

TO OPERATE ON HILLS

WARNING: Do not drive up or down

hills with slopes greater than 15° and

do not drive across any slope.

• Choose the slowest speed before starting up or down

hills.

• Avoid stopping or changing speed on hills.

FIG. 10

02142

PUSH IN TO

"DISENGAGE"

ATTACHEMNT

CLUTCH

SWITCH PULL

OUT TO

"ENGAGE"

LIFT LEVER

HIGHEST

POSIITON

LOWEST

POSITION

01977

CLEVIS

PIN

RE TAIN ER

SPRING

TO ADJUST GAUGE WHEELS (See Fig. 10)

Gauge wheels are properly adjusted when they are slightly

off the ground when mower is at the desired cutting height

in operating position. Gauge wheels then keep the deck

in proper position to help prevent scalping in most terrain

conditions.

NOTE:Adjust gauge wheels with tractor on a fl at level

surface.

• Adjust mower to desired cutting height (See “TO AD-

JUST MOWER CUT TING HEIGHT” in the Operation

sec tion of this manual).

• Remove retainer spring and clevis pin which secure

each gauge wheel bar.

• Lower gauge wheels to ground. Raise gauge wheels

slightly to align holes in bracket and gauge wheel bar

and insert clevis pin. Gauge wheels should be slightly

off the ground.

• Replace retainer spring into clevis pin.

• Be sure all gauge wheels are in the same setting.

IMPORTANT: BE SURE TO READJUST GAUGE WHEELS IF YOU

CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.

TO OPERATE MOWER (See Fig. 11)

Your tractor is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged

will shut off the engine. You must remain fully and centrally

positioned in the seat to prevent the engine from hesitating

or cutting off when operating your equipment on rough,

rolling terrain or hills.

• Select desired height of cut.

• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment

clutch con trol.

CAUTION: Do not operate the mower

without either the en tire grass catcher,

on mowers so equipped, or the defl ector

shield in place.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System

(ROS). Any attempt by the operator to travel in the reverse

direction with the attachment clutch engaged will shut off

the engine unless ignition key is placed in the ROS "ON"

position.

WARNING: Backing up with the attachment clutch en-

gaged while mowing is strongly discouraged. Turning the

ROS "ON", to allow reverse operation with the attachment

clutch engaged, should only be done when the operator

decides it is necessary to reposition the machine with the

attachment engaged. Do not mow in reverse unless

absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

• Move motion control lever to neutral (N) position.

• With engine running, turn ignition key counterclockwise

to ROS "ON" position.

• Look down and behind before backing.

• Slowly move motion control lever to reverse (R) po si tion

to start movement.

• When use of the ROS is no longer needed, turn the

ignition key clockwise to engine "ON" position.

0

2

8

2

8

ROS "ON" POSITION ENGINE "ON" POSITION

(NORMAL OPERATING)

14

OPERATION

TO START ENGINE (See Fig. 8)

When starting the engine for the fi rst time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

• Be sure freewheel control is in the transmission en gaged

position.

• Sit on seat in operating position, depress brake pedal

and set parking brake.

• Move attachment clutch to “DISENGAGED” position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt.

For a warm engine start attempt the choke control may

not be needed.

NOTE: Before starting, read the warm and cold starting

procedures below.

• Insert key into ignition and turn key clockwise to

“START” position and release key as soon as engine

starts. Do not run starter continuously for more than

fi fteen sec onds per minute. If the engine does not start

after several attempts, push choke control in, wait a

few minutes and try again. If engine still does not start,

pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push choke control in until the

engine begins to run smoothly. If the engine starts to run

roughly, pull the choke control out slightly for a few seconds

and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke

as described above.

ADD GASOLINE

• Fill fuel tank to bottom of fi ller neck. Do not overfi ll.

Use fresh, clean, regular un lead ed gasoline with a

minimum of 87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce

valve life). Do not mix oil with gasoline. Purchase fuel

in quan ti ties that can be used within 30 days to assure

fuel freshness.

CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open fl ame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GAS O LINE TO HELP INSURE GOOD COLD WEATHER

START ING.

FIG. 12

02219

TOWING CARTS AND OTHER AT TACH -

MENTS

Tow only the attachments that are recommended by and

comply with specifi cations of the manufacturer of your trac-

tor. Use common sense when towing. Too heavy of a load,

while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor.

CAUTION: Alcohol blended fuels (called

gas o hol or using ethanol or methanol) can at-

tract moisture which leads to sep a ra tion and

for ma tion of acids during storage. Acidic gas

can damage the fuel system of an engine while

in storage. To avoid engine problems, the fuel

system should be emptied before stor age of

30 days or longer. Drain the gas tank, start

the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel next

sea son. See Storage In struc tions for additional

information. Never use engine or carburetor

cleaner products in the fuel tank or permanent

damage may occur.

TO TRANSPORT (See Figs. 8 and 12)

When pushing or towing your tractor, be sure to disengage

transmission by placing freewheel control in free wheel ing

po si tion. Free wheel control is located at the rear drawbar

of tractor.

• Raise attachment lift to highest position with at tach ment

lift control.

• Pull freewheel control out and into the slot and release

so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed

and secured to tractor. Use an appropriate means of tying

hood to tractor (rope, cord, etc.).

• If stopping is absolutely necessary, push brake pedal

quickly to brake position and engage parking brake.

IMPORTANT: THE MOTION CONTROL LEVER RETURNS

TO NEUTRAL (N) POSITION WHEN THE BRAKE PED AL IS

FULLY DEPRESSED.

• To restart movement, slowly release parking brake and

brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the

factory, already fi lled with sum mer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and remove oil fi ll cap/dipstick; wipe oil off.

Reinsert the dipstick into the tube and rest oil fi ll cap on

the tube. Do not thread the cap onto the tube. Remove

and read oil level. If necessary, add oil until “FULL”

mark on dipstick is reached. Do not overfi ll.

• For cold weather operation you should change oil for

easier starting (See “OIL VISCOSITY CHART” in the

Maintenance sec tion of this manual).

• To change engine oil, see the Maintenance section in

this manual.

15

OPERATION

FIG. 13

PURGE TRANSMISSION

CAUTION: Never engage or disengage

freewheel lever while the engine is run-

ning.

To ensure proper operation and performance, it is rec om -

mend ed that the transmission be purged before operating

tractor for the fi rst time. This procedure will remove any

trapped air inside the transmission which may have de-

vel oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION RE QUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD

BE PURGED AFTER REINSTALLATION BEFORE OPERATING

THE TRACTOR.

• Place tractor safely on level surface with engine off and

parking brake set.

• Disengage transmission by placing freewheel control

in freewheeling position (See “TO TRANSPORT” in this

section of manual).

• Sitting in the tractor seat, start engine. After the en-

gine is running, move throttle control to slow position.

Dis en gage parking brake

• Move motion control lever to full forward position and

hold for fi ve (5) seconds. Move lever to full reverse

position and hold for fi ve (5) seconds. Repeat this

procedure three (3) times.

00272

MOWING TIPS

• Tire chains cannot be used when the mower housing

is attached to tractor.

• Mower should be properly leveled for best mowing per-

formance. See “TO LEVEL MOWER HOUSING” in the

Service and Adjustments section of this man u al.

• The left hand side of mower should be used for trim-

ming.

• Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of

the tractor. This will result in a more even dis tri bu tion

of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so

that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the

opposite direction making left hand turns until fi nished

(See Fig. 13).

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until

the engine begins to run smoothly. Continue to push

the choke control in small steps allowing the engine to

accept small changes in speed and load, until the choke

control is fully in. If the engine starts to run roughly, pull

the choke control out slightly for a few seconds and

then continue to push the control in slowly. This may

require an engine warm-up period from several sec onds

to several minutes, depending on the temperature.

NOTE: In extreme cold conditions, if engine will not start, you

may need to disengage the motion drive belt as follows:

• Be sure parking brake is engaged.

• Remove retainer spring from the drive belt tension

handle to relieve belt tension.

• Start engine and allow it to warm up for three (3) min-

utes.

• Shut-off engine and engage parking brake.

• Engage drive belt tension handle and replace the

re tain er spring.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the trans mis sion

should be warmed up as follows:

• Be sure the trac tor is on level ground.

• Place the motion control lever in neu tral. Re-

lease the parking brake and let the brake slowly

return to operating position.

• Allow one minute for transmission to warm up.

This can be done during the engine warm up

period.

• The attachments can be used during the engine warm-up

period after the transmission has been warmed up and

may require the choke con trol be pulled out slight ly.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See “TO

ADJUST CARBURETOR” in the Service and Ad just ments

section of this manual.

NOTE: During this procedure there will be no movement

of drive wheels. The air is being removed from hydraulic

drive system.

• Move motion control lever to neutral (N) position. Shut-

off engine and set parking brake.

• Engage transmission by placing freewheel control in

driving position (See “TO TRANSPORT” in this sec tion

of manual).

• Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to half (1/2) speed.

Disengage parking brake.

• Slowly move motion control lever forward, after the tractor

moves approximately fi ve (5) feet, slowly move motion

control lever to reverse position. After the tractor moves

approximately fi ve (5) feet return the motion control lever

to the neutral (N) position. Repeat this procedure with

the motion control lever three (3) times.

• Your tractor is now purged and now ready for normal

op er a tion.

• If grass is extremely tall, it should be mowed twice to

reduce load and possible fi re hazard from dried clip-

pings. Make fi rst cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle when mow-

ing to assure better mowing performance and proper

dis charge of material. Regulate ground speed by se-

lect ing a low enough gear to give the mower cut ting

per for mance as well as the quality of cut de sired.

• When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the at tach ment being used.

16

MAINTENANCE

LUBRICATION CHART

➀ SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LU BRI CATE)

➁ GENERAL PURPOSE GREASE

➂ REFER TO MAINTENANCE“ENGINE” SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS

LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL

SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS.

IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A DRY,

POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.

02501

➂ EN GINE

➁ FRONT WHEEL

BEARING ZERK

➁ SPINDLE ZERK

➁ STEERING

SECTOR GEAR

TEETH

➀ TIE ROD BALL JOINTS

➁ MANDREL

ZERKS

➁ SPINDLE ZERK

➁ FRONT WHEEL

BEARING ZERK

BEFORE EACH USE

T

R

A

C

T

0

R

Inspect Muffler/Spark Arrester

Lubrication Chart

Check Brake Operation

Clean Air Filter

Change Engine Oil (with oil filter)

Replace Air Filter Paper Cartridge

Replace Spark Plug

Check Battery Level

Check Tire Pressure

Clean Battery and Terminals

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

MAINTENANCE SCHEDULE

EVERY 8 HOURS

EVERY 25 HOURS

EVERY 50 HOURS

EVERY 100 HOURS

EVERY SEASON

SERVICE DATES

Check for Loose Fasteners

BEFORE STORAGE

Check Engine Oil Level

Clean Engine Cooling Fins

Sharpen/Replace Mower Blades

Check Operator Presence and

ROS Systems

Clean Air Screen

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

E

N

G

I

N

E

Replace Oil Filter (If equipped)

Check Transaxle Cooling

Check V-Belts

Replace Fuel Filter

3

2

2

2

2

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

1

,

1,2

2

4

5

Change Engine Oil (without oil filter)

1,2

maint_sch-tractore.ROS.e

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive

full value from the warranty, operator must main tain tractor

as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor.

At least once a season, check to see if you should make

any of the adjustments described in the Service and

Adjustments section of this manual.

• At least once a year you should replace the spark plug,

clean or replace air fi lter, and check blades and belts

for wear. A new spark plug and clean air fi lter assure

proper air-fuel mixture and help your engine run better

and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

ROS systems for proper operation.

• Check for loose fasteners.

17

MAINTENANCE

BLADE REMOVAL (See Fig. 14)

• Raise mower to highest position to allow access to

blades.

NOTE: Protect your hands with gloves and/or wrap blade

with heavy cloth.

• Remove blade bolt by turning counterclockwise.

• Install new or resharpened blade with stamped "THIS

SIDE UP" facing deck and mandrel assembly.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

• Install and tighten blade bolt securely (45-55 Ft. Lbs.

torque).

IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.

TO SHARPEN BLADE (See Fig. 15)

NOTE: We do not recommend sharp en ing blade - but if

you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An un-

balanced blade will cause excessive vibration and even tual

damage to mower and engine.

• The blade can be sharpened with a fi le or on a grind-

ing wheel. Do not attempt to sharpen while on the

mower.

• To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a

cone balancer, follow the instructions supplied with

bal anc er.)

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

FIG. 14

02544

MANDREL

ASSEMBLY

BLADE

BLADE BOLT

(SPECIAL)

CENTER

HOLE

STAR

TRACTOR

Always observe safety rules when per form ing any main-

te nance.

BRAKE OPERATION

If tractor requires more than fi ve (5) feet to stop at highest

speed in high est gear on a level, dry concrete or paved

surface, then brake must be checked and ad just ed. (See

“TO ADJUST BRAKE” in the Ser vice and Ad just ments

section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PROD UCT

SPEC I FI CA TIONS” section of this man ual).

• Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and pre vent fl at tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also pre vents tire dry rot and

corrosion.

OPERATOR PRESENCE SYS TEM AND REVERSE OP-

ERATION SYSTEM (ROS)

Be sure operator presence and reverse operation sys tems

are work ing properly. If your tractor does not function as

described, repair the problem immediately.

• The engine should not start unless the brake pedal is

fully de pressed, and the attachment clutch con trol is

in the dis en gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt by the op er a tor

to leave the seat without fi rst setting the parking brake

should shut off the engine.

• When the engine is running and the at tach ment clutch

is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never operate unless

the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in

the engine "ON" position and the at tach ment clutch

engaged, any attempt by the operator to shift into

reverse should shut off the engine.

• When the engine is running with the ignition switch in

the ROS "ON" position and the at tach ment clutch en-

gaged, any attempt by the operator to shift into reverse

should NOT shut off the engine.

BLADE CARE

For best results mower blades must be kept sharp. Re place

bent or damaged blades.

CAUTION: Use only a replacement blade

approved by the manufacturer of your

tractor. Using a blade not approved

by the manufacturer of your tractor is

hazardous, could damage your tractor

and void your warranty.

8

2

8

ROS "ON" POSITION ENGINE "ON" POSITION

(NORMAL OPERATING)

18

MAINTENANCE

TRANSAXLE COOLING

The fan and cooling fi ns of transmission should be kept

clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine

is running or while the transmission is hot. To prevent pos-

sible damage to seals, no not use high pressure water or

steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and

clean.

• Inspect cooling fi ns for dirt, grass clippings and other

ma te ri als. To prevent damage to seals, do not use

compressed air or high pressure sprayer to clean cool-

ing fi ns.

V-BELTS

Check V-belts for deterioration and wear after 100 hours

of operation and replace if necessary. The belts are not

ad just able. Re place belts if they begin to slip from wear.

FIG. 17

FIG. 16

02791

DRAIN

TUBE

OIL DRAIN VALVE

TO CHANGE ENGINE OIL (See Figs. 16 and 17)

Determine temperature range expected before oil change.

All oil must meet API service classifi cation SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fi ll cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

• Install the drain tube onto the valve.

• Open drain valve by using a 7/16" (11mm) wrench

turning counterclockwise.

TO CLOSE

TO OPEN

FIG. 15

5/8" BOLT

OR PIN

BLADE

CENTER HOLE

BATTERY

Your tractor has a battery charging system which is suf fi cient

for normal use. However, periodic charging of the battery

with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is

maintenance free. Do not attempt to open or remove caps

or covers. Adding or checking level of electrolyte is not

necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to “leak” power.

• Remove terminal guard.

• Disconnect BLACK battery cable fi rst then RED bat-

tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “REPLACING BATTERY” in

the SERVICE AND ADJUSTMENTS section of this

man u al).

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fl uid main te -

nance is not required for the life of the transaxle. Should

the transaxle ever leak or require servicing, contact your

near est au tho rized ser vice center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classifi cation SG-SL. Select the oil’s SAE viscosity grade

according to your expected operating temperature.

Change the oil after every 50 hours of operation or at least

once a year if the tractor is not used for 50 hours in one

year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation.

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

SAE VISCOSITY GRADES

-20 0 30 40 80 100

-30 -20 0 20 30 40

F

C

32

-10 10

60

5W-30

10W30

oil_visc_chart4_e

19

MAINTENANCE

00667

MUFFLER

Inspect and replace corroded muffl er and spark arrester

(if equipped) as it could create a fi re hazard and/or dam-

age.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs fi rst. Spark plug type and gap setting are shown in

“PROD UCT SPEC I FI CA TIONS” section of this manual.

CLAMP FUEL FILTER

CLAMP

FIG. 18

IN-LINE FUEL FILTER (See Fig. 18)

The fuel fi lter should be replaced once each season. If fuel

fi lter becomes clogged, ob struct ing fuel fl ow to car bu re tor,

re place ment is re quired.

• With engine cool, remove fi lter and plug fuel line sec-

tions.

• Place new fuel fi lter in position in fuel line with arrow

pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are

properly positioned.

• Immediately wipe up any spilled gasoline.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent

engine dam age from overheating. Clean with a wire brush

or com pressed air to re move dirt and stubborn dried gum

fi bers.

CLEANING

• Clean engine, battery, seat, fi nish, etc. of all foreign

matter.

• Keep fi nished surfaces and wheels free of all gasoline,

oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure

washer to clean your tractor unless the engine and trans-

mission are covered to keep water out. Water in engine or

transmission will shorten the useful life of your tractor. Use

compressed air or a leaf blower to remove grass, leaves

and trash from tractor and mower.

• After oil has drained completely, close the drain valve

turning clockwise. Use the 7/16" (11mm) wrench to

apply a small amount of torque to keep it closed. Do

not over tighten.

• Remove the drain tube and store in a safe place.

• Refi ll engine with oil through oil fi ll dipstick tube. Pour

slowly. Do not overfi ll. For approximate capacity see

“PRODUCT SPECIFICATIONS” section of this man-

u al.

• Use gauge on oil fi ll cap/dipstick for checking level.

Insert dipstick into the tube and rest the oil fi ll cap on

the tube. Do not thread the cap onto the tube when

taking reading. Keep oil at “FULL” line on dipstick.

Tighten cap onto the tube securely when fi nished.

AIR FILTER

Your engine will not run properly using a dirty air fi lter.

Service air cleaner more often under dusty conditions. See

Engine Manual.

ENGINE OIL FILTER

Replace the engine oil fi lter every season or every other

oil change if the tractor is used more than 100 hours in

one year.

20

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground

or driveway. Make sure tires are properly infl ated (See

“PROD UCT SPECIFICATIONS” section of this manual). If

tires are over or underinfl ated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)

• Raise mower to its highest position.

• Measure height from bottom edge of mower to ground

level at front cor ners of mower. Distance “A” on both

sides of mower should be the same.

SERVICE AND ADJUSTMENTS

FIG. 19

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS:

• Depress brake pedal fully and set parking brake.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key to “STOP” and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.

TO REMOVE MOWER (See Fig. 19)

• Place attachment clutch in “DIS EN GAGED” position.

• Lower attachment lift lever to its lowest position.

• Disengage belt tension rod from lock bracket.

CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and

release slowly.

• Remove mower belt from electric clutch pulley.

• DISCONNECT REAR MOWER PINS - Pull out the

spring loaded pin, disconnect suspension arm from

pin and release pin.

• Go to other side of mower and disconnect rear pin in

the same manner.

• Remove the four retainer springs and two fl anged pins

from front plate assembly and remove plate.

• Raise attachment lift lever to its highest position.

• Turn tractor steering wheel to the left as far as it will

go.

02786

REAR MOWER PINS

FRONT PLATE

ASSEMBLY

ELECTRIC CLUTCH PULLEY

BELT TENSION ROD

DISENGAGED POSITION

LOCKING BRACKET

FLANGED PINS

DOUBLE LOOP

RETAINER SPRINGS

SUSPENSION ARMS

SINGLE LOOP

RETAINER SPRINGS

• Slide mower out from under right side of tractor.

TO IN STALL MOWER

Follow procedure described in “INSTALL MOWER AND

DRIVE BELT” in the As sem bly section of this manual.

NOTE: You will need to reattach front plate assembly to

tractor after sliding mower under the tractor.

TRACTOR

21

00598

GROUND LINE

BOTTOM EDGE

OF MOWER TO

GROUND

FIG. 20

01553

SUSPENSION

ARM

LIFT LINK

AD JUST MENT NUT

FIG. 21

02548

“B”

FIG. 22

BOTTOM EDGE

OF MOWER TO

GROUND

A

A

“B”

BLADE

SERVICE AND ADJUSTMENTS

• If adjustment is necessary, make adjustment on one

side of mower only.

• To raise one side of mower, tighten lift link ad just ment

nut on that side.

• To lower one side of mower, loosen lift link ad just ment

nut on that side.

NOTE: Each full turn of adjustment nut will change mower

height about 3/16".

• Recheck measurements after ad just ing.

02517

BOTH FRONT PLATE LINKS MUST BE

EQUAL IN LENGTH

TRUN NION

FRONT PLATE

AS SEM BLY

NUT “C”

NUT “D”

FIG. 23

02516

FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE

FOLLOWING FRONT-TO-BACK AD JUST MENT IS NECESSARY,

BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO

MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting re sults, the mower blades should

be adjusted so the front tip is ap prox i mate ly 1/8" to 1/2" lower

than the rear tip when the mower is in its highest position.

CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap

blade with heavy cloth.

Check adjustment on right side of trac tor. Position any blade

so the tip is pointing straight forward. Measure distance "B"

at front and rear tip of the blade.

• Before making any necessary ad just ments, check that

both front plate links are equal in length.

• If links are not equal in length, adjust one link to same

length as other link.

• To lower front of blade, loosen nut “C” on both front

links an equal number of turns.

NOTE: Each full turn of nut “C” will change distance. “B”

by approximately 3/16".

• When distance “B” is 1/8" to 1/2" lower at front than rear,

tighten nut “D” against trunnion on both front links.

• To raise front of blade, loosen nut “D” from trunnion on

both front links. Tighten nut “C” on both front links an

equal number of turns. The two front links must remain

equal in length.

• When distance “B” is 1/8" to 1/2" lower at front than rear,

tighten nut “D” against trunnion on both front links.

• Recheck side-to-side adjustment.

22

FIG. 24

SERVICE AND ADJUSTMENTS

02790

R.H. MANDREL

COVER

R.H.

MANDREL

IDLER

PULLEYS

ELECTRIC

CLUTCH

PULLEY

TO REPLACE MOWER DRIVE BELT

(See Fig. 24)

MOWER DRIVE BELT REMOVAL

• Park tractor on a level surface. En gage parking

brake.

• Lower attachment lift lever to its lowest position.

• Disengage belt tension rod from lock bracket.

CAUTION: Belt tension rod is spring

loaded. Have a fi rm grip on rod and

release slowly.

• Remove screws from R.H. and L.H. mandrel covers

and remove covers.

• Remove any dirt or grass clippings which may have

accumulated around mandrels and entire upper deck

surface.

• Remove belt from electric clutch pulley, both mandrel

pulleys and all idler pulleys.

MOWER DRIVE BELT INSTALLATION

• Install belt around both mandrel pulleys and around

idler pulleys as shown.

• Install belt onto electric clutch pulley.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL

MOWER PULLEY GROOVES.

• Reassemble R.H. and L.H. mandrel covers. Securely

tighten all screws.

• Engage belt tension rod on locking bracket.

CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and

engage slowly.

• Raise attachment lift lever to highest position.

BELT TENSION

ROD (DISENGAGED

POSITION)

L.H. MANDREL

COVER

LOCKING BRACKET

BELT ROUTING

23

SERVICE AND ADJUSTMENTS

TO ADJUST ATTACHMENT CLUTCH

(See Fig. 25)

The electric clutch should provide years of service. The

clutch has a built-in brake that stops the pulley within 5

seconds. Eventually, the internal brake will wear which

may cause the mower blades to not engage, or, to not stop

as required. Adjustments should be made by your near est

authorized service center/department.

• Make sure attachment clutch and ignition switches are

in “OFF” position.

• Adjust the three nylon locknuts until space between

clutch plate and rotor measures .012" at all three slot

locations cut in side of brake plate.

NOTE: After installing a new electric clutch, run tractor at

full throttle and engage and disengage electric clutch 10

cycles to wear in clutch plate.

00751

NYLON LOCKNUT (3) BRAKE PLATE

SLOT (3)

ROTOR

CLUTCH PLATE .012"

FIG. 25

TO REPLACE MOTION DRIVE BELT

(See Fig. 26)

Park the tractor on level surface. Engage parking brake.

For ease of service there is a belt installation guide decal

on bottom of left footrest.

• Remove mower (See “TO REMOVE MOWER” in this

section of this manual.)

BELT REMOVAL -

• Create slack in belt by removing retainer spring from

drive belt tension handle.

TO CHECK AND ADJUST BRAKE

If tractor requires more than fi ve (5) feet to stop at highest

speed in high est gear on a level, dry concrete or paved

surface, then brake must be checked and ad just ed.

TO CHECK BRAKE

• Park tractor on a level, dry concrete or paved surface,

depress clutch/brake pedal all the way down and en-

gage parking brake.

• Disengage transmission by placing freewheel control

in “transmission disengaged” position. Pull freewheel

con trol out and into the slot and release so it is held in

the disengaged position.

The rear wheels must lock and skid when you try to manually

push the tractor forward. If the rear wheels rotate, the brake

needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE/REPLACE PADS

Contact a qualifi ed service center.

FIG. 26

2498

ENGINE PULLEY

02504

RETAINER

SPRING

DRIVE BELT

TENSION HANDLE

BELT KEEPER

BELT

KEEPER V-IDLER CLUTCHING

IDLER

CLUTCHING

FLAT IDLER

BELT

KEEPER

FLAT IDLER

TRANSAXLE

PULLEY

BELT

KEEPER

• Remove belt from all idler pulleys, transaxle pulley and

then from engine pulley.

BELT INSTALLATION -

• Install new belt around engine pulley fi rst, then around

transaxle pulley and lastly into all the idler pulleys.

• Check to be sure belt is positioned correctly and is on

proper side of all belt keepers.

• Engage the drive belt tension handle and replace the

retainer spring.

• Reinstall mower.

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or

re place ment, it should be purged after reinstallation and

before op er at ing the tractor. See “PURGE TRANS MIS SION”

in the Operation section of this manual.

TRANSAXLE MOTION CONTROL LEVER

NEUTRAL ADJUSTMENT (See Fig. 27)

The motion control lever has been pre set at the factory and

adjustment should not be necessary.

• Park tractor on level surface. Stop tractor by turning

ignition key to “OFF” position and engage park ing

brake.

• Loosen the adjustment bolt in front of the right rear

wheel.

• Move motion control lever to the neutral position (N).

• Tighten the adjustment bolt.

FIG. 27

AD JUST MENT

BOLT

02508

24

00663sq

RE TAIN ING

RING

WASH ERS

FIG. 28

AXLE

COVER

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL (See Fig. 28)

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow

wheel removal.

• Repair tire and reassemble.

• Replace washers and snap retaining ring securely in

axle groove.

• Replace axle cover.

REAR WHEEL -

• Block rear axle securely.

• Remove fi ve (5) hub bolts to allow wheel removal.

• Repair tire and reassemble. Replace and tighten hub

bolts securely.

NOTE: To seal tire punctures and prevent fl at tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

SERVICE AND ADJUSTMENTS

02614

WEAK OR DEAD

BATTERY

FULLY CHARGED

BATTERY

FIG. 29

TO START ENGINE WITH A WEAK BAT TERY

(See Fig. 29)

WARNING: Lead-acid batteries gen-

er ate ex plo sive gases. Keep sparks,

fl ame and smoking ma te ri als away from

bat ter ies. Always wear eye pro tec tion

when around batteries.

If your battery is too weak to start the engine, it should be

recharged. (See "BATTERY" in the Maintenance sec tion

of this man u al).

If “jumper ca bles” are used for emer gen cy starting, follow

this pro ce dure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT

SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT

SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START

OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect one end of the RED cable to the POSITIVE

(+) terminal of each battery(A-B), taking care not to

short against tractor chassis.

• Connect one end of the BLACK ca ble to the NEGA TIVE

(-) terminal (C) of fully charged battery.

• Connect the other end of the BLACK cable (D) to good

chassis ground, away from fuel tank and bat tery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable fi rst from chassis and then from the fully

charged battery.

• RED cable last from both batteries.

TO AD JUST STEER ING WHEEL ALIGN-

MENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer-

ing wheel and reassemble per instructions in the Assembly

section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor. If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center/department.

25

SERVICE AND ADJUSTMENTS

REPLACING BATTERY (See Fig. 30)

WARNING: Do not short battery ter-

mi nals by allowing a wrench or any other

object to contact both terminals at the

same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

fi rst to prevent sparking from ac ci den tal

grounding.

• Lift hood to raised position.

• Remove terminal guard.

• Disconnect BLACK battery cable then RED battery

cable and carefully remove battery from tractor.

• Install new battery with terminals in same position as

old battery.

• Reinstall terminal guard.

• First connect RED battery cable to positive (+) battery

terminal with hex bolt and keps nut as shown. Tighten

securely.

• Connect BLACK ground ing cable to negative (-) bat tery

terminal with re main ing hex bolt and keps nut. Tighten

securely

• Close terminal access doors.

• Close hood.

ENGINE

TO AD JUST THROTTLE CON TROL CABLE

The throttle control has been preset at the factory and

ad just ment should not be necessary. If adjustment is

necessary, see engine manual.

TO AD JUST CHOKE CON TROL

The choke control has been preset at the factory and ad-

just ment should not be necessary. If adjustment is neces-

sary, see engine manual.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not

operate properly due to suspected carburetor problems,

take your tractor to an authorized service center for repair

and/or adjustment.

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the

grill.

• Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the

Repair Parts section.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash.

02141

HEADLIGHT

WIRE

CONNECTOR

FIG. 31

HOOD

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 31)

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward

engine and lift off of tractor.

• To replace, reverse above procedures.

TERMINAL

GUARD

TERMINAL

ACCESS

DOOR

FIG. 30

02179

HEX BOLT

KEPS NUT

POSITIVE

(RED)

CABLE

NEGATIVE

(BLACK)

CABLE

26

STORAGE

Immediately prepare your tractor for storage at the end

of the season or if the tractor will not be used for 30 days

or more.

WARNING: Never store the trac tor with

gas o line in the tank inside a building

where fumes may reach an open fl ame

or spark. Allow the engine to cool before

storing in any en clo sure.

TRACTOR

Remove mower from tractor for winter storage. When mower

is to be stored for a period of time, clean it thor oughly, remove

all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See “CLEANING” in the Main te -

nance section of this manual).

• Inspect and replace belts, if necessary (See belt re-

place ment instructions in the Service and Adjustments

section of this manual).

• Lubricate as shown in the Maintenance section of this

man ual.

• Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require

recharging.

• To help prevent corrosion and power leakage during

long periods of storage, battery cables should be dis-

con nect ed and battery cleaned thoroughly (see “TO

CLEAN BATTERY AND TERMINALS” in the Mainte-

nance sec tion of this manual).

• After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

• If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS

FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH

AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK

DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT

ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING

ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH

LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING

STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM

OF AN ENGINE WHILE IN STORAGE.

• Empty the fuel tank by starting the engine and let it run

until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in mini-

mizing the formation of fuel gum deposits during stor age.

Add stabilizer to gasoline in fuel tank or storage container.

Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to

allow the stabilizer to reach the carburetor. Do not empty

the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean en-

gine oil. (See “ENGINE” in the Maintenance section of

this man ual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

• Turn ignition key to “START” position for a few seconds

to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE AND

EXHAUST AREAS ARE STILL WARM.

27

TROUBLESHOOTING POINTS

Will not start 1. Out of fuel. 1. Fill fuel tank.

2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.

3. Engine fl ooded. 3. Wait several minutes before attempting to start.

4. Bad spark plug. 4. Replace spark plug.

5. Dirty air fi lter. 5. Clean/replace air fi lter.

6. Dirty fuel fi lter. 6. Replace fuel fi lter.

7. Water in fuel. 7. Empty fuel tank and carburetor, refi ll tank with fresh

gasoline and replace fuel fi lter.

8. Loose or damaged wiring. 8. Check all wiring.

9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments

section.

10. Engine valves out of adjustment. 10. Contact an authorized service center/department.

11. Extreme cold conditions. 11. See "To start engine" in operation section

Hard to start 1. Dirty air fi lter. 1. Clean/replace air fi lter.

2. Bad spark plug. 2. Replace spark plug.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Dirty fuel fi lter. 4. Replace fuel fi lter.

5. Stale or dirty fuel. 5. Empty fuel tank and refi ll tank with fresh, clean gasoline.

6. Loose or damaged wiring. 6. Check all wiring.

7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjustments

section.

8. Engine valves out of adjustment. 8. Contact an authorized service center/department.

Engine will not turn over 1. Brake pedal not depressed. 1. Depress brake pedal.

2. Attachment clutch is engaged. 2. Disengage attachment clutch.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Blown fuse. 4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery terminals.

6. Loose or damaged wiring. 6. Check all wiring.

7. Faulty ignition switch. 7. Check/replace ignition switch.

8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.

9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.

Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery.

start 2. Corroded battery terminals. 2. Clean battery terminals.

3. Loose or damaged wiring. 3. Check all wiring.

4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.

Loss of power 1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed.

2. Throttle in “CHOKE” position. 2. Adjust throttle control.

3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.

4. Dirty air fi lter. 4. Clean/replace air fi lter.

5. Low oil level/dirty oil. 5. Check oil level/change oil.

6. Faulty spark plug. 6. Clean and regap or change spark plug.

7. Dirty fuel fi lter. 7. Replace fuel fi lter.

8. Stale or dirty fuel. 8. Empty fuel tank and refi ll tank with fresh, clean gasoline.

9. Water in fuel. 9. Empty fuel tank and carburetor, refi ll tank with fresh

gasoline and replace fuel fi lter.

10. Spark plug wire loose. 10. Connect and tighten spark plug wire.

11. Dirty engine air screen/fi ns. 11. Clean engine air screen/fi ns.

12. Dirty/clogged muffl er. 12. Clean/replace muffl er.

13. Loose or damaged wiring. 13. Check all wiring.

14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments

section.

15. Engine valves out of adjustment. 15. Contact an authorized service center/department.

Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Bent blade mandrel. 2. Replace blade mandrel.

3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.

PROBLEM CAUSE CORRECTION

28

TROUBLESHOOTING POINTS

Engine dies when 1. Reverse operation system 1. Turn ignition key to

tractor is shifted (ROS) is not "ON" while ROS "ON" position.

into reverse mower or other attachment See Operation section.

is engaged.

Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not

when operator leaves seat corrected, contact an authorized service center/

with attachment clutch department.

engaged

Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Mower deck not level. 2. Level mower deck.

3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.

4. Bent blade mandrel. 4. Replace blade mandrel.

5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes.

grass, leaves, and trash around mandrels.

Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction.

rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Replace blade mandrel.

Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.

2. Travel speed too fast. 2. Shift to slower speed.

3. Wet grass. 3. Allow grass to dry before mowing.

4. Mower deck not level. 4. Level mower deck.

5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.

6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.

7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.

8. Mower drive belt worn. 8. Replace mower drive belt.

9. Blades improperly installed. 9. Reinstall blades sharp edge down.

10. Improper blades used. 10. Replace with blades listed in this manual.

11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes.

grass, leaves, and trash around mandrels.

Headlight(s) not working 1. Light switch is “OFF”. 1. Turn light switch “ON”.

(if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).

3. Faulty light switch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4. Check wiring and connections.

5. Blown fuse. 5. Replace fuse.

Battery will not charge 1. Bad battery cell(s). 1. Replace battery.

2. Poor cable connections. 2. Check/clean all connections.

3. Faulty regulator (if so equipped). 3. Replace regulator.

4. Faulty alternator. 4. Replace alternator.

Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.

2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.

3. Air trapped in transmission during shipment 3. Purge transmission.

or servicing.

Engine “backfi res” when 1. Engine throttle control not set between half and 1. Move throttle control between half and full speed

turning engine “OFF” full speed (fast) position before stopping engine. (fast) position before stopping engine.

PROBLEM CAUSE CORRECTION

29

LIMITED WARRANTY

The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi-

als and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or

replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we fi nd to be defective due

to materials or workmanship. This Warranty is subject to the following limitations and exclusions.

1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components, battery (ex-

cept as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.

2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur-

chaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser

unless such return is requested by Electrolux Home Products.

3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we fi nd

to be defective in manufacture, during the fi rst ninety (90) days of ownership. After ninety (90) days, we will exchange the

Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must

be maintained in accordance with the instructions furnished.

4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original

purchase.

5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main tained in ac cor -

dance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration,

misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.

6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, stan dard

hardware and normal maintenance.

7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.

Should you have any unanswered questions concerning this Warranty, please contact:

giving the model number, serial number and date of purchase of your product and the name and address of the authorized

dealer from whom it was purchased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WAR RAN -

TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas

do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limi-

tations or exclusions may not apply to you. This Warranty gives you specifi c legal rights, and you may have other rights which

vary from locale to locale.

This is a limited Warranty within the meaning of that term as defi ned in the Magnuson-Moss Act of 1975.

In Canada contact:

Electrolux Canada Corp.

7075 Ordan Drive

Mississauga, Ontario

L5T 1K6

Electrolux Home Products, Inc.

Outdoor Products Customer Service Dept.

1030 Stevens Creek Road

Augusta, GA 30907 USA

30

T

E

C

U

M

S

E

H

®

Issued January 1980

Revised January 1991

T

E

C

U

M

S

E

H

®

SERVICE

POLICY

WARRANTY

LIMITED WARRANTIES

FOR

NEW PEERLESS GEAR POWER TRAIN COMPONENTS

A. Products Warranted

Peerless Gear and Machine Division of Tecumseh Products Company (“Tecumseh”), subject to the limitations contained below,

will, at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train Component (which as used

herein means and includes the transaxle, gear box, trans mis sion, differential and right angle drives, and any part of the Power Train

Component), EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental pur pos es, which is

found upon examination by any Tecumseh Au tho rized Service Outlet or by Tecumseh’s factory in Grafton, Wis con sin, to be DEFECTIVE

IN MATERIAL AND/OR WORKMANSHIP if re ceived by Tecumseh or a Tecumseh Authorized Service Outlet for such examination within

TWO YEARS from the date of sale to the original consumer purchaser of Peerless Series 820, 900, 910, 915, 920, 930 transaxles and

Series 1100 angle drive and ONE YEAR for all other Peerless products. New Power Train Components incorporated in equipment used for

commercial purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted

for NINETY (90) DAYS ONLY, and must be received by Tecumseh or by a Tecumseh Au tho rized Service Outlet for such examination

within 90 days from the date of sale to the original purchaser. New Power Train Com po nents Incorporated in equipment used for rental

purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for THIRTY

(30) DAYS ONLY, and must be received by Tecumseh or a Tecumseh Authorized Service Outlet within 30 days from the date of sale to

the original purchaser.

B. Products And Items Not Warranted

1. Alterations or Modifi cations of Power Train Components.

2. Accidents, Normal Maintenance, Failure to follow the Original Equipment Man u fac tur er’s Manual.

This warranty covers only parts of new Power Train Components which are found upon examination to be defective in material

or workmanship as delivered to the original purchaser. This warranty does not cover defects caused by depreciation or damage caused

by normal wear, accidents, improper main te nance, improper use or abuse of the product, failure to follow the instructions contained in

an Instruction Manual for the operation of the Power Train Component and parts. The cost of normal maintenance and replacement of

service items which are not defective shall be paid for by the original purchaser.

C. Securing Warranty Service

Warranty service can be arranged for by contacting either a Tecumseh Authorized Service Outlet (any Tecumseh Registered

Service Dealer, Tecumseh Authorized Service Distributor, or Tecumseh Central Warehouse Distributor) or by contacting Tecumseh, c/o

Service Manager, Engine and Transmission Group Service Division, 900 North Street, Grafton, Wisconsin 53024. Warranty service

can only be performed by a Tecumseh Authorized Service Outlet or by Tecumseh at its factory in Grafton, Wisconsin. At the time of

requesting warranty service, evidence must be presented of the date of sale to the original purchaser. The purchaser shall pay any

charges for making service calls and/or for transporting the product to and from the place where the inspection and/or warranty work

is performed. The purchaser shall be responsible for any damage or loss incurred in connection with the transportation of Power Train

Components and/or part(s) of the Power Train Components submitted for inspection and/or warranty work.

D. Limitation of Damages and Implied Warranties

The foregoing EXPRESSED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. Neither Tecumseh nor any

of its affi liates makes any warranties, representations or promises, written or oral, as to the quality of the Power Train Component or any

of its parts, other than as set forth herein.

ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT THAT

EITHER MAY APPLY TO ANY PART(S) OF POWER TRAIN COMPONENTS, SHALL BE LIMITED IN DURATION TO THE PERIODS

OF THE EXPRESSED WARRANTIES DEFINED IN PARAGRAPH A HEREOF. IN NO EVENT WILL TECUMSEH BE LIABLE FOR ANY

INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES AND/OR EXPENSES. Some states do not allow limitations on how long

an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation(s) or exclusion(s)

may not apply to you. This warranty gives you specifi c legal rights and you may also have other legal rights which vary from state to

state.

E. No Dealer Warranty

Tecumseh neither assumes nor authorizes any other person, natural or corporate, to assume for Tecumseh any other obligations

or liabilities in connection with or with respect to any part(s) of a Power Train Component. The seller or dealer of part(s) of a Power Train

Component has no authority, whatsoever, to make any representations or promises on behalf of Tecumseh or to modify the terms or

limitations of Tecumseh’s warranty in any way.

31

15 DEGREES MAX.

FOLD ALONG DOTTED LINE

THIS IS A 15 DEGREE SLOPE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

WARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

This product has been expertly en gi neered and carefully manu fac tured to rigid quality stan dards. As with all

mechanical products, some adjustments or part replacement may be necessary during the life of your unit.

For Parts and service, contact our authorized distributor: call 1-800-849-1297

• For replacement parts, have available the following information:

a. Model Number/Manufacturer's I.D. Number

b. Description of part.

For Techical Assistance: call 1-800-829-5886

For a Parts Manual, go to our website: www.poulan-pro.com/support.asp

NOTE: Electrolux Home Products provides parts and service through its au thor ized dis tribu tors and

dealers; there fore, all requests for parts and service should be directed to your local dealer(s).

The phi loso phy of Electrolux Home Products is to con tinu ally improve all of its prod ucts. If

the operating characteristics or the appearance of your product differs from those described

in this Manual, please contact your local dealer for updated in for ma tion and as sis tance.

PARTS AND SERVICE