Poulan Ppr20H42Sta Owners Manual OM, PPR20H42STA, TRACTORS/RIDE MOWER
182770 to the manual a4b092f3-a61d-459d-816c-61db5598eec4
2014-07-31
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IMPORTANT MANUAL Do Not Throw Away OWNER'S MANUAL MODEL: PPR20H42STA WARNING: Read this Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. LAWN TRACTOR ALWAYS WEAR EYE PROTECTION DURING OPERATION 182770 2.2.02 RD Printed in U.S.A. SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • • • • • • • • • • • • • • • • • • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. Read, understand, and follow all instructions in the manual and on the machine before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. Keep machine free of grass , leaves or other debris buildup which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • • • II. SLOPE OPERATION Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. • • DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • • • • • 2 Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. - Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. - Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris buildup. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. SAFETY RULES Safe Operation Practices for Ride-On Mowers • • • • • • • • • • • • • • Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Mow up and down slopes (15° Max), not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. WARNING Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. WARNING Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. 3 CONGRATULATIONS on your purchase of a new Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". PRODUCT SPECIFICATIONS GASOLINE CAPACITY AND TYPE: 2.0 GALLONS UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: W/FILTER 4.0 PINTS W/O FILTER 3.75 PINTS SPARK PLUG: (GAP: .040") CHAMPION RC12YC GROUND SPEED (MPH): Forward: Reverse 0-5.5 0-2.4 • • TIRE PRESSURE: FRONT: REAR: 14 PSI 10 PSI • CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS BATTERY: AMP/HR: MIN. CCA: CASE SIZE: BLADE BOLT TORQUE: 27–35 FT. LBS. CUSTOMER RESPONSIBILITIES Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and using your tractor. Follow the instructions under the "Customer Responsibilities" and "Storage" sections of this owner's manual. WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. A spark arrester for the muffler is available through your nearest authorized service center/department (See REPAIR PARTS section of this manual). In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. 28 230 U1R TABLE OF CONTENTS SAFETY RULES ........................................................ 2-3 PRODUCT SPECIFICATIONS ....................................... 4 CUSTOMER RESPONSIBILITIES ...................... 4, 16-19 ASSEMBLY ................................................................ 6-8 OPERATION ............................................................. 9-15 MAINTENANCE SCHEDULE ....................................... 16 SERVICE AND ADJUSTMENTS ............................. 20-25 STORAGE ................................................................... 26 TROUBLESHOOTING ............................................. 27-28 REPAIR PARTS - TRACTOR .................................. 30-45 WARRANTY ................................................................ 46 4 UNASSEMBLED PARTS Seat Steering Wheel Steering Wheel Insert (1) Washer 17/32 x 1-3/16 x 12 Gauge Steering Extension Shaft (1) Knob Steering Sleeve (1) Hex Bolt 3/8-16 x 1 Slope Sheet Steering Adapter (1) Large Flat Washer (2) Keys (1) Lock washer 3/8 (1) Oil Drain Tube For Future Use (1) Locknut 5/16-18 (2) Mulch Blades (1) Hex Bolt 5/16-18 x 1-1/4 5 ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes are listed. Utility knife Pliers (1) 9/16" wrenches Tire pressure gauge (2) 1/2" wrenches When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). INSERT 3/8 HEX BOLT 3/8 LOCK WASHER LARGE FLAT WASHER TO REMOVE TRACTOR FROM CARTON STEERING WHEEL UNPACK CARTON • • • STEERING BOOT Remove all accessible loose parts and parts cartons from carton. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. Check for any additional loose parts or cartons and remove. TABS ADAPTER BEFORE REMOVING TRACTOR FROM SKID EXTENSION SHAFT 5/16 HEX BOLT ATTACH STEERING WHEEL (See Fig. 1) 5/16 LOCKNUT ASSEMBLE EXTENSION SHAFT AND BOOT • Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely. IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE. • Place tabs of steering boot over tab slots in dash and push down to secure. LOWER STEERING SHAFT TAB SLOTS INSTALL STEERING WHEEL • Position front wheels of the tractor so they are pointing straight forward. • Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. • Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. • Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. • Snap steering wheel insert into center of steering wheel. • Remove protective materials from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID. FIG. 1 HOW TO SET UP YOUR TRACTOR CHECK BATTERY (See Fig. 2) • • 6 Lift seat pan to raised position. If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in CUSTOMER RESPONSIBILITIES section of this manual for charging instructions). ASSEMBLY NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. SEAT PAN TO ROLL TRACTOR OFF SKID (See Operation section, page 10, for location and function of controls) LABLE • • • FIG. 2 • • INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment knob. • Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. • Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. • Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. • Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor. • Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten. • Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat without moving its adjusted position. • Raise seat and tighten adjustment knob securely. Press lift lever plunger and raise attachment lift lever to its highest position. Release parking brake by depressing clutch/brake pedal. Place freewheel control in freewheeling position to disengage transmission (See “TO TRANSPORT” in the Operation section of this manual). Roll tractor forward off skid. Remove banding holding deflector shield up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section, page 10, for location and function of controls) WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. • Be sure all the above assembly steps have been completed. • Check engine oil level and fill fuel tank with gasoline. • Place freewheel control in "transmission engaged" position. • Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. • Place motion control lever in neutral (N) position. • Press lift lever plunger and raise attachment lift lever to its highest position. • Start the engine. After engine has started, move throttle control to idle position. • Release parking brake. • Slowly move the motion control lever forward and slowly drive tractor off skid. • Apply brake to stop tractor, set parking brake and place motion control lever in neutral position. • Turn ignition key to "OFF" position. Continue with the instructions that follow. SEAT SEAT PAN SHOULDER BOLT FLAT WASHER ADJUSTMENT KNOB FIG. 3 7 ASSEMBLY IMPORTANT: FOR SHIPPING PURPOSES, THE MULCHER PLATE WAS PREATTACHED TO YOUR MOWER. THE MULCHER PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT CAME PACKED SEPARATELY IN THE CARTON. YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH PERFORMANCE BLADES, WHICH ARE THE BEST BLADES FOR BAGGING AND DISCHARGING. TO USE YOUR MOWER WITH THE HIGH PERFORMANCE BLADES THE MULCHER PLATE MUST BE REMOVED FROM THE MOWER (SEE FIG. 4). TO SET UP YOUR MOWER FOR MULCHING • Remove high performance blades and install mulcher blades, (see BLADE REMOVAL in the CUSTOMER RESPONSABILITY section of this manual). TO INSTALL MULCHER PLATE (See Fig. 4) NOTE: If you installed the mulching blades you will need to install the mulcher plate. • Raise and hold deflector shield in upright position. • Place front of mulcher plate over front of mower deck opening and slide into place, as shown. • Hook front latch into hole on front of mower deck. • Hook rear latch into hole on back of mower deck. CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. DEFLECTOR SHIELD MULCHER PLATE LATCH HOOKS FIG. 4 TO CONVERT TO BAGGING OR DISCHARGING NOTE: The mulcher blades will discharge and bag grass, but for best bagging and discharging install the high performance blades. • Remove mulcher plate and mulcher blades and install high performance blades, (see BLADE REMOVAL in the CUSTOMER RESPONSABILITY section of this manual). • Store mulcher blades and mulcher plate in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual. 3CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ✓ Seat is adjusted comfortably and tightened securely. ✓ All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ✓ Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ✓ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ✓ Check wiring. See that all connections are still secure and wires are properly clamped. ✓ Before driving tractor, be sure freewheel control is in drive position. WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: ✓ Engine oil is at proper level. ✓ Fuel tank is filled with fresh, clean, regular unleaded gasoline. ✓ Become familiar with all controls - their location and function. Operate them before you start the engine. ✓ Be sure brake system is in safe operating condition. ✓ It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO START ENGINE” and “PURGE TRANSMISSION” in the Operation section of this manual). 8 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED MOWER LIFT P ATTACHMENT CLUTCH ENGAGED REVERSE NEUTRAL HIGH LOW PARKING BRAKE 15 IGNITION ATTACHMENT CLUTCH DISENGAGED KEEP AREA CLEAR 15 15 SLOPE HAZARDS (SEE SAFETY RULES SECTION) FREE WHEEL (Automatic Models only) DANGER, KEEP HANDS AND FEET AWAY 9 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. AMMETER ATTACHMENT CLUTCH LEVER IGNITION SWITCH LIGHT SWITCH POSITION CHOKE CONTROL LIFT LEVER PLUNGER THROTTLE CONTROL ATTACHMENT LIFT LEVER CLUTCH/BRAKE PEDAL HEIGHT ADJUSTMENT INDICATOR PARKING BRAKE MOTION CONTROL LEVER FREE WHEEL CONTROL FIG. 5 Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH POSITION: Turns the headlights on and off. AMMETER - Indicates charging (+) or discharging (-) of battery. CHOKE CONTROL - Used when starting a cold engine. THROTTLE CONTROL: Used for controlling engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position. FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off. MOTION CONTROL LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. 10 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD). HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 6) NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. • Depress clutch/brake pedal into full “BRAKE” position and hold. • Place parking brake lever in “ENGAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure. CHOKE CONTROL LEVER CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL (See Fig. 6) Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION THROTTLE CONTROL LEVER IGNITION KEY TO USE CHOKE CONTROL (See Fig. 6) "DISENGAGED" POSITION "BRAKE" POSITION Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage. PARKING BRAKE "ENGAGED" POSITION TO MOVE FORWARD AND BACKWARD (See Fig. 6) MOTION CONTROL LEVER PARKING BRAKE "DISENGAGED" POSITION CLUTCH/BRAKE PEDAL "DRIVE" POSITION The direction and speed of movement is controlled by the motion control lever. • Start tractor with motion control lever in neutral (N) position. • Release parking brake. • Slowly move motion control lever to desired position. FIG. 6 STOPPING (See Fig. 6) TO ADJUST MOWER CUTTING HEIGHT (See Fig. 6) MOWER BLADES • To stop mower blades,move attachment clutch lever to “DISENGAGED” position. The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. GROUND DRIVE • To stop ground drive, depress clutch/brake pedal into full “BRAKE” position. • Move motion control lever to neutral (N) position. IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED. ENGINE • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire”. • Turn ignition key to “OFF” position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. 11 OPERATION TO ADJUST GAUGE WHEELS (See Fig. 7) "ENGAGED" POSITION ATTACHMENT LIFT LEVER HIGH POSITION Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE:Adjust gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in the Operation section of this manual). • With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely. • Repeat for opposite side installing gauge wheel in same adjustment hole. ATTACHMENT CLUTCH LEVER "DISENGAGED" POSITION LOW POSITION DEFLECTOR SHIELD FIG. 8 TO OPERATE ON HILLS 3/8-16 LOCKNUT CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. GUAGE WHEEL MOUNTING BRACKET • SHOULDER BOLT 3/8 WASHER GAUGE WHEEL • • FIG. 7 TO OPERATE MOWER (See Fig. 8) • Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. • Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disengage attachment clutch control. • Choose the slowest speed before starting up or down hills. Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to slower position. If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. Move motion control lever to neutral (N) position. IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED. • • • CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. To restart movement, slowly release parking brake and clutch/brake pedal. Slowly move motion control lever to slowest setting. Make all turns slowly. TO TRANSPORT (See Figs. 5 and 9) When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor. • Raise attachment lift to highest position with attachment lift control. • Pull freewheel control out and down into the slot and release so it is held in the disengaged position. • Do not push or tow tractor at more than two (2) MPH. • To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). 12 OPERATION CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. FIG. 9 TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. TO START ENGINE (See Fig. 5) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Be sure freewheel control is in the transmission engaged position. • Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place motion control lever in neutral (N) position. • Move attachment clutch to “DISENGAGED” position. • Move throttle control to fast position • Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. • Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL • • • • • The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. Check engine oil with tractor on level ground. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill. For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Customer Responsibilities section of this manual). To change engine oil, see the Customer Responsibilities section in this manual. ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. WARM WEATHER STARTING (50° F and above) • When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. COLD WEATHER STARTING (50° F and below) • When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. 13 OPERATION AUTOMATIC TRANSMISSION WARM UP • Before driving the unit in cold weather, the transmission should be warmed up as follows: • Be sure the tractor is on level ground. • Place the motion control lever in neutral. Release the parking brake and let the clutch/brake s l o w l y return to operating position. • Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can be used during the engine warmup period after the transmission has been warmed up and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual. • PURGE TRANSMISSION MOWING TIPS • • • • • CAUTION: Never engage or disengage freewheel lever while the engine is running. • • To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. • IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR. • • Place tractor safely on level surface with engine off and parking brake set. • Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of manual). • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. • Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system. • • • Move motion control lever to neutral (N) position. Shutoff engine and set parking brake. Engage transmission by placing freewheel control in driving position (See “TO TRANSPORT” in this section of manual). Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. Your tractor is now purged and now ready for normal operation. Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. The left hand side of mower should be used for trimming. Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting. When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 10). If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. FIG. 10 14 OPERATION MULCHING MOWING TIPS MAX 1/3 IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. • • • • • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 11). For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. FIG. 11 15 CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE E E S S RS AG US RS UR OUR OU SON OR H U O H C T O H H A 0 S EA 8H SE RE 25 50 10 Y Y Y Y Y RE O R R R R R O F E E E E E F BE SERVICE EV EV EV EV EV BE DATES Check Brake Operation Check Tire Pressure T R A C T 0 R Check Operator Presence and Interlock Systems Check for Loose Fasteners 5 Sharpen/Replace Mower Blades 3 Lubrication Chart Check Battery Level 4 Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) E N G I N E 1,2 Change Engine Oil (without oil filter) 1,2 Clean Air Filter 2 Clean Air Screen 2 Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) 1, 2 Clean Engine Cooling Fins 2 Replace Spark Plug Replace Air Filter Paper Cartridge 2 Replace Fuel Filter 3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum. Do not overtighten. 1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. LUBRICATION CHART ÀSPINDLE GENERAL RECOMMENDATIONS ZERK The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. ÀFRONT WHEEL BEARING ZERK ÀSPINDLE ZERK ÀFRONT WHEEL BEARING ZERK ÁENGINE BEFORE EACH USE • • • • • Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and interlock systems for proper operation. Check for loose fasteners. ÀGENERAL PURPOSE GREASE ÁREFER TO CUSTOMER RESPONSIBILITIES “ENGINE” SECTION 16 IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY. CUSTOMER RESPONSIBILITIES TRACTOR MANDREL ASSEMBLY TRAILING EDGE UP BLADE Always observe safety rules when performing any maintenance. CENTER HOLE BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual). LOCK WASHER STAR TIRES • Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. FLAT WASHER BLADE BOLT (GRADE 8)* *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD. FIG. 12 TO SHARPEN BLADE (See Fig. 13) NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. CENTER HOLE BLADE REMOVAL (See Fig. 12) • • • Raise mower to highest position to allow access to blades. Remove blade bolt, lock washer and flat washer securing blade. Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY. • • BLADE 5/8" BOLT OR PIN FIG. 13 Reassemble blade bolt, lock washer and flat washer in exact order as shown. Tighten blade bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED. 17 CUSTOMER RESPONSIBILITIES SAE VISCOSITY GRADES BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. SAE 30 5W-30 -20 F C -30 0 -20 30 -10 32 40 0 60 10 100 80 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE FIG. 14 NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL (See Figs. 14 and 15) Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. • Remove yellow cap from end of drain valve and install the drain tube onto the fitting. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to “leak” power. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly. • Reinstall battery (See “REPLACING BATTERY” in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING OIL DRAIN VALVE The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins. CLOSED AND LOCKED POSITION DRAIN TUBE YELLOW CAP TRANSAXLE PUMP FLUID FIG. 15 The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department. • • • ENGINE LUBRICATION • Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature. • • 18 Unlock drain valve by pushing inward and turning counterclockwise. To open, pull out on the drain valve. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick. CUSTOMER RESPONSIBILITIES CLEAN AIR SCREEN MUFFLER Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS CLEAN AIR INTAKE/COOLING AREAS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual. To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. IN-LINE FUEL FILTER (See Fig. 17) The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned. • Immediately wipe up any spilled gasoline. AIR FILTER (See Fig. 16) Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. • Remove knobs and cover. CLAMP TO SERVICE PRE-CLEANER • Wash it in liquid detergent and water. • Squeeze it dry in a clean cloth. • Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. • If very dirty or damaged, replace pre-cleaner. FUEL FILTER FIG. 17 CLEANING TO SERVICE CARTRIDGE • Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. • Reinstall precleaner cartridge, cover and secure with knobs. • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE. KNOBS CARTRIDGE COVER CLAMP FOAM PRE-CLEANER FIG. 16 19 SERVICE AND ADJUSTMENTS WARNING: TO AVIOD SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME. TO REMOVE MOWER (See Fig. 18) Mower will be easier to remove from the right side of tractor. • Place attachment clutch in “DISENGAGED” position. • Move attachment lift lever forward to lower mower to its lowest position. • Roll belt off engine pulley. • Remove small retainer spring, and lift clutch spring off pulley bolt. • Remove large retainer spring, slide collar off and push housing guide out of bracket. • Disconnect anti-swaybar from chassis bracket by removing retainer spring. • Disconnect suspension arms from rear deck brackets by removing retainer springs. • Disconnect front links from deck by removing retainer springs. • Raise lift lever to raise suspension arms. Slide mower out from under tractor. TO INSTALL MOWER (See Fig. 18) • • • • • • • • Raise attachment lift lever to its highest position. Slide mower under tractor with deflector shield to right side of tractor. Lower lift lever to its lowest position. Connect front links to mower deck and secure with retainer springs.. Connect suspension arms to rear deck brackets and secure with retainer springs. Connect anti-swaybar to chassis bracket and secure with retainer spring. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring. Install belt onto engine pulley. SQUARE HOLE SUSPENSION ARMS SMALL RETAINER SPRING ENGINE PULLEY CLUTCH SPRING FRONT LINK RETAINER SPRING ANTI-SWAY BAR RETAINER SPRINGS (BOTH SIDES) COLLAR LARGE RETAINER SPRING HOUSING GUIDE Fig. 18 BRACKET 20 DEFLECTOR SHIELD SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING • Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PRODUCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower. • • • SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20) • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Three full turns of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. BOTTOM EDGE OF MOWER TO GROUND • • • Before making any necessary adjustments, check that both front links are equal in length. If links are not equal in length, adjust one link to same length as other link. To lower front of mower loosen nut “E” on both front links an equal number of turns. When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nuts “F” against trunnion on both front links. To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten nut “E” on both front links an equal number of turns. The two front links must remain equal in length. When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “F” against trunnion on both front links. Recheck side-to-side adjustment. MANDREL "D" BOTTOM EDGE OF MOWER TO GROUND "D" FIG. 21 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH “A” GROUND LINE “A” FIG. 19 SUSPENSION ARM NUT "F" NUT "E" LIFT LINK ADJUSTMENT NUT FIG. 20 TRUNNION FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance “D” directly in front and behind the mandrel at bottom edge of mower housing as shown. FRONT LINKS FIG. 22 21 SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 23) WITH PARKING BRAKE “ENGAGED” The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. 1-9/16” NUT “A” JAM NUT BELT REMOVAL • Remove mower from tractor (See “TO REMOVE MOWER” in this section of manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. BELT INSTALLATION • Work belt around both mandrel pulleys and idler pulleys. • Make sure belt is in all pulley grooves and inside all belt guides. • Install mower (See "To Install Mower" in this section of manual). OPERATING ARM DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT IDLER PULLEYS FIG. 24 TO REPLACE MOTION DRIVE BELT (See Fig. 25) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL • Remove mower (See “TO REMOVE MOWER” in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. • Remove belt from stationary idler and clutching idler. • Remove belt downward from around engine pulley. • Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades. • Remove belt from center span keeper and pull belt away from tractor. MANDREL PULLEYS FIG. 23 TO ADJUST BRAKE (See Fig. 24) Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. • Measure distance between brake operating arm and nut “A” on brake rod. • If distance is other than 1-9/16", loosen jam nut and turn nut “A” until distance becomes 1-9/16". Retighten jam nut against nut “A”. • Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department. BELT INSTALLATION • Carefully work new belt down around transmission cooling fan and onto the input pulley. • Slide belt into the center span keeper. • Pull belt toward front of tractor and roll around the top groove of engine pulley. • Install belt through stationary idler and clutching idler. • Make sure belt is in all pulley grooves and inside all belt guides and keepers. • Install mower (See “TO INSTALL MOWER” in this section of manual). 22 SERVICE AND ADJUSTMENTS NEUTRAL LOCK GATE MOTION CONTROL LEVER ENGINE PULLEY CLUTCHING IDLER STATIONARY IDLER ADJUSTMENT BOLT FIG. 26 TO ADJUST STEERING WHEEL ALIGNMENT TRANSMISSION INPUT PULLEY If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toein or camber, contact your nearest authorized service center/department. FIG. 25 TRANSMISSION REMOVAL/REPLACEMENT Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANSMISSION” in the Operation section of this manual. TO REMOVE WHEEL FOR REPAIRS (See Fig. 27) • • Block up axle securely. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. • On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. • Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT (See Fig. 26) The motion control lever has been preset at the factory and adjustment should not be necessary. • Loosen adjustment bolt in front of the right rear wheel, and lightly tighten. • Start engine and move motion control lever until tractor does not move forward or backward. • Hold motion control lever in that position and turn engine off. • While holding motion control lever in place, loosen the adjustment bolt. • Move motion control lever to the neutral (N) (lock gate) position. • Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps: • Loosen the adjustment bolt. • Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep. • Tighten adjustment bolt securely. • Start engine and test. • If tractor still creeps, repeat above steps until satisfied. RETAINING RING WASHERS AXLE COVER SQUARE KEY (REAR WHEEL ONLY) FIG. 27 23 SERVICE AND ADJUSTMENTS REPLACING BATTERY (See Figs. 29 and 30) TO START ENGINE WITH A WEAK BATTERY (See Fig. 28) CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the Customer Responsibilities section of this manual). If “jumper cables” are used for emergency starting, follow this procedure: • • IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. • • TO ATTACH JUMPER CABLES • Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis. • Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. • Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. • Lift seat pan to raised position. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. Install new battery with terminals in same position as old battery. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. SEAT PAN TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully charged battery. • RED cable last from both batteries. FIG. 29 KEPS NUT TERMINAL COVER WEAK OR DEAD BATTERY HEX BOLT FULLY CHARGED BATTERY FIG. 28 POSITIVE (RED) CABLE NEGATIVE (BLACK) CABLE FIG. 30 TO REPLACE HEADLIGHT BULB • • • • 24 Raise hood. Pull bulb holder out of the hole in the backside of the grill. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. Close hood. SERVICE AND ADJUSTMENTS INTERLOCKS AND RELAYS • Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. • TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. High speed stop is factory adjusted. Do not adjust - damage may result. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 31) • • • • Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely. Replace air cleaner cover assembly and tighten knob. Raise hood. Unsnap headlight wire connector. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. To replace, reverse above procedure. IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. HOOD STOP HEADLIGHT WIRE CONNECTOR FIG. 31 SWIVEL ENGINE CLAMP SCREW FIG. 32 TO ADJUST THROTTLE CONTROL CABLE (See Fig. 32) The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine not running, move throttle control lever to fast position. • Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely. TO ADJUST CHOKE CONTROL (See Fig. 33) The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine not running, move choke control (located on dash panel) to full choke position. • Loosen knob and remove cover assembly from air cleaner. CLAMP SCREW FIG. 33 25 STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. • Clean entire tractor (See “CLEANING” in the Customer Responsibilities section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Customer Responsibilities section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. • • Drain the fuel tank. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Customer Responsibilities section of this manual). BATTERY • • • • • Fully charge the battery for storage. After a period of time in storage, battery may require recharging. To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Customer Responsibilities section of this manual). After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. CYLINDER(S) • • • • Remove spark plug(s). Pour one ounce of oil through spark plug hole(s) into cylinder(s). Turn ignition key to “START” position for a few seconds to distribute oil. Replace with new spark plug(s). OTHER • • • • Do not store gasoline from one season to another. Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. If possible, store your tractor indoors and cover it to give protection from dust and dirt. Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 26 TROUBLESHOOTING POINTS PROBLEM Will not start CAUSE 1. 2. 3. 4. 5. 6. 7. Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 1. 2. 3. 4. 5. 6. 7. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 8. 9. 10. Hard to start CORRECTION Engine valves out of adjustment. 10. Fill fuel tank. See “TO START ENGINE” in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Check all wiring. See “To Adjust Carburetor” in Service Adjustments section. Contact an authorized service center/department. 1. 2. 3. 4. 5. 6. 7. Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. Loose or damaged wiring. Carburetor out of adjustment. 1. 2. 3. 4. 5. 6. 7. 8. Engine valves out of adjustment. 8. Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Check all wiring. See “To Adjust Carburetor” in Service Adjustments section. Contact an authorized service center/department. Engine will not turn over 1. 2. 3. 4. 5. 6. 7. 8. 9. Brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es). 1. 2. 3. 4. 5. 6. 7. 8. 9. Depress brake pedal. Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. Check/replace solenoid or starter. Contact an authorized service center/department. Engine clicks but will not start 1. 2. 3. 4. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter. 1. 2. 3. 4. Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or starter. Loss of power 1. 2. 3. 4. 5. 6. 7. 8. 9. Cutting too much grass/too fast. Throttle in “CHOKE” position. Build-up of grass, leaves and trash under mower. Dirty air filter. Low oil level/dirty oil. Faulty spark plug. Dirty fuel filter. Stale or dirty fuel. Water in fuel. 1. 2. 3. 4. 5. 6. 7. 8. 9. Set in “Higher Cut” position/reduce speed. Adjust throttle control. Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Connect and tighten spark plug wire. Clean engine air screen/fins. Clean/replace muffler. Check all wiring. See “To Adjust Carburetor” in Service Adjustments section. Contact an authorized service center/department. Excessive vibration 10. 11. 12. 13. 14. Spark plug wire loose. Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment. 10. 11. 12. 13. 14. 15. Engine valves out of adjustment. 15. 1. 2. 3. Worn, bent or loose blade. Bent blade mandrel. Loose/damaged part(s). 1. 2. 3. 27 Replace blade. Tighten blade bolt. Replace blade mandrel. Tighten loose part(s). Replace damaged parts. TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run 1. when operator leaves seat with attachment clutch engaged Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor cut - uneven 1. 2. 3. 4. 5. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. 2. 3. 4. 5. Replace blade. Tighten blade bolt. Level mower deck. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes. Mower blades will not rotate 1. 2. 3. 4. Obstruction in clutch mechanism. Worn/damaged mower drive belt. Frozen idler pulley. Frozen blade mandrel. 1. 2. 3. 4. Remove obstruction. Replace mower drive belt. Replace idler pulley. Replace blade mandrel. Poor grass discharge 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Engine speed too slow. Travel speed too fast. Wet grass. Mower deck not level. Low/uneven tire air pressure. Worn, bent or loose blade. Buildup of grass, leaves and trash under mower. Mower drive belt worn. Blades improperly installed. Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Place throttle control in “FAST” position. Shift to slower speed. Allow grass to dry before mowing. Level mower deck. Check tires for proper air pressure. Replace/sharpen blade. Tighten blade bolt. Clean underside of mower housing. Replace mower drive belt. Reinstall blades sharp edge down. Replace with blades listed in this manual. Clean around mandrels to open vent holes. Headlight(s) not working (if so equipped) 1. 2. 3. 4. 5. Switch is “OFF”. Bulb(s) or lamp(s) burned out. Faulty light switch. Loose or damaged wiring. Blown fuse. 1. 2. 3. 4. 5. Turn switch “ON”. Replace bulb(s) or lamp(s). Check/replace light switch. Check wiring and connections. Replace fuse. Battery will not charge 1. 2. 3. 4. Bad battery cell(s). Poor cable connections. Faulty regulator (if so equipped). Faulty alternator. 1. 2. 3. 4. Replace battery. Check/clean all connections. Replace regulator. Replace alternator. Loss of drive 1. 2. 3. Freewheel control in “disengaged” position. Motion drive belt worn, damaged, or broken. Air trapped in transmission during shipment or servicing. 1. 2. 3. Place freewheel control in “engaged” position. Replace motion drive belt. Purge transmission. Engine “backfires” when turning engine “OFF” 1. Engine throttle control not set at “SLOW” position for 30 seconds before stopping engine. 1. Move throttle control to “SLOW” position and allow to idle for 30 seconds before stopping engine. 28 TRACTOR - - MODEL NUMBER PPR20H42STA SCHEMATIC RED BLACK BATTERY RED A RED FUSE AMMETER (OPTIONAL) M STARTER BLACK WHITE SOLENOID RED B S G BLACK L M CLUTCH / BRAKE (PEDAL UP) A1 A2 WHITE SEAT SWITCH (NOT OCCUPIED) IGNITION SWITCH WHITE BLACK BLACK BLACK BLACK HOUR METER ATT'MENT CLUTCH (CLUTCH OFF) GROUNDING CONNECTOR (OPTIONAL) BLUE SPARK PLUG GAP (2 PLUGS ON TWIN CYL. ENGINES) IGNITION UNIT BLACK FUEL LINE CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM FUEL SHUT-OFF SOLENOID (IF SO EQUIPPED) 28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED) RED LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM ORANGE BLACK DIODE ALTERNATOR 14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF) NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. BLACK BROWN HEADLIGHTS NON-REMOVABLE CONNECTIONS IGNITION SWITCH POSITION CIRCUIT OFF M+G+A1 RUN/LIGHT B+A1 RUN START B+A1 B + S + A1 REMOVABLE CONNECTIONS “MAKE” NONE A2+L NONE NONE WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 29 TRACTOR - - MODEL NUMBER PPR20H42STA ELECTRICAL 22 79 21 42 24 41 43 27 27 40 26 27 27 25 16 16 33 30 D.C .A MP ER 52 ES 29 45 8 28 27 2 90 1 30 TRACTOR - - MODEL NUMBER PPR20H42STA ELECTRICAL KEY NO. 1 2 8 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 52 90 PART NO. 163465 74760412 176689 176138 175685 4152J 4799J 146147 175158 73510400 4207J 121305X 175566 140401 179720 71110408 131563 178861 121433X 141940 180449 DESCRIPTION Battery Bolt Hex Hd 1/4-20unc X 3/4 Box Battery Fender Switch Interlock Harness Socket Light Bulb, Light # 1156 Cable Battery Cable Battery 6 Ga Red w/16 wire Fuse Nut Keps Hex 1/4-20 Unc Cable Ground 6ga 12 black Switch Plunger Nc Gray Switch Ign Key Ign Molded Generic Harness Ign Bolt Fin Hex 1/4-20uncx 1/2 Cover Terminal Red Solenoid Ammeter Rectangular Protection Loop Cover Terminal Battery NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 31 TRACTOR - - MODEL NUMBER PPR20H42STA CHASSIS 212 17 159 30 24 29 18 12 28 24 26 25 26 31 25 53 58 51 52 3 55 5 57 5 208 9 208 54 20 11 208 219 23 207 26 64 219 3 35 3 3 3 33 1 13 10 142 145 37 37 3 3 2 142 3 3 208 35 14 206 3 14 34 26 38 32 TRACTOR - - MODEL NUMBER PPR20H42STA CHASSIS KEY NO. PART NO. DESCRIPTION 1 2 3 5 9 10 11 12 13 14 17 18 20 23 24 25 26 28 29 30 31 33 34 35 37 38 51 52 53 54 55 57 58 64 142 145 159 206 207 208 212 219 -- 174619 176554 17060612 155272 168337X012 72140608 174996 145660 172105X010 17490608 159639X428 126938X 180679 124028X 74780616 19131312 73800600 179844 170472X599 169470X428 136619 179716X428 179717X428 72110606 17490508 175710 73800400 19091416 144697 161464 144696 74780412 174930 154798 175702 156524 169473X428 170165 17670508 17670608 156229 17000512 5479J Chassis Drawbar Screw 3/8-16 X .75 Bumper Hood/Dash Dash P/L Bolt Carriage 3/8-16 x 1 Panel Dash Lh Clip Tinnerman Panel Dash Rh Screw Thdrol 3/8-16 x 1/2 Hood LT/PL Bumper Hood Plate Mtg Battery Fuel Tank Bushing Bolt Fin Hex 3/8-16 x 1 Gr 5 Washer 13/32 X 13/16 X 12 Ga Nut Lock Hex W/Ins 3/8-16 Unc Grille/Lens Asm Lens LT/PL Fender Footrest STLT Pnt Bracket Fender Footrest Pnt Lh Footrest Pnt Rh Bolt Rdhd Sht Sqnk 3/8-16 x 3/4 Screw Thdrol 6/16-18 x 1/2 TYT Bracket Asm Pivot Mower Rear Nut Lock Hex W/Ins 1/4-20 Washer 9/32 x 7/8 x 16 Ga. Bracjet Grukke Lh Screw Hex Wshd 8-18 x 7/8 Bracket Grille Rh Bolt Hex 1/4-20 x 3/4 Duct Air Dash Lower STLT Plate Reinforcement STLT Rod Pivot Chassis/Hood Cupholder Bolt Shoulder 5/16-18 Screw Thdrol 5/16-18 x 1/2 Screw Thdrol 3/8-16 x 1/2 Insert Lens Relect Screw 5/16-18 x 3/4 Plug BTN Blk NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 33 TRACTOR - - MODEL NUMBER PPR20H42STA DRIVE 51 57 89 63 212 69 70 66 197 161 159 158 59 65 162 169 61 198 81 164 150 168 163 10 50 41 14 21 202 64 56 83 32 116 82 165 156 48 38 166 8 151 51 27 49 35 39 47 30 62 120 36 52 34 52 16 36 35 37 32 53 95 28 30 26 26 16 29 16 84 27 22 77 24 26 25 55 19 15 199 200 250 77 26 1 250 71 96 78 74 76 75 34 73 16 TRACTOR - - MODEL NUMBER PPR20H42STA DRIVE KEY NO. PART NO. 1 ------ 8 10 14 15 16 19 21 22 24 25 26 27 28 29 30 32 34 35 36 37 38 39 41 47 48 49 50 51 52 53 55 56 57 59 61 62 63 64 65 165619 76020416 10040400 74490544 73800500 73800600 140845 169498 73350600 106888X 19131316 76020412 175765 71673 169592 74760512 175578 120183X 19211616 1572H 179114 74760648 175556 127783 154407 123205X 74760624 73680600 73680500 105710X 105709X 17060620 140294 169691 17120614 8883R 175410 71170764 10040700 DESCRIPTION Transaxle Hydro Gear 314-0510 (Order Parts From Transaxle Manufacturer) Rod Shift Hydro LT Pin Cotter 1/8 x 1 CAD Washer Lock Hvy Helical Bolt, Hex FLGHD 5/16-18 Gr. 5 Nut Lock Hex W/Ins 5/16-18 Unc P Nut Lock Hex W/Wsh 3/8-16 Unc Knob, Round 1/2-13 Rod, Brake Hydro Nut Spring, Brake Rod Washer Pin Cotter 1/8 x 3/4 CAD. Rod, Parking Brake Cap, Parking Brake Bracket, Transaxle Bolt Hex Hd 5/16-18 Unc x 3/4 Shaft, Foot Pedal Bearing, Nylon Washer Pin, Roll Pulley, Composite Bolt, Fin Hex 3/8-16 x 3 Keeper, Belt Idler Pulley, Idler, V-Groove Bellcrank Clutch Grnd Drv STL Retainer, Belt Bolt Nut Crownlock 3/8-16 UNC Nut Crownlock 5/16-18 UNC Link, Clutch Spring, Return, Clutch Screw 3/8-16 x 1-1/4 V-Belt, Ground Drive Keeper, Center Span Screw 3/8-16 x .875 Cover, Pedal Pulley, Engine Bolt, Hex Washer KEY NO. PART NO. DESCRIPTION 66 69 70 71 73 74 75 76 77 78 81 82 83 84 89 95 96 116 120 150 151 156 158 159 161 162 163 164 165 166 168 169 197 198 199 200 202 212 250 154778 142432 134683 169183 169182 137057 121749X 12000001 123583X 121748X 165596 123782X 19171216 169594 169373X428 170201 4497H 72140608 73900600 175456 19133210 166002 165589 165494 72140406 73680400 74780416 19091010 165623 166880 165492 165580 169613 169593 169612 72140508 72110614 145212 17060612 Keeper Belt Engine Screw Guide Belt Strap Torque Lh Hydro Strap Torque Rh Hydro Spacer, Axle Washer 25/32 x 1-1/4 x 16 Gauge E-Ring Key, Square Washer 25/32 x 1-5/8 x 16 Gauge Shaft Asm. Cross Hydro Spring Torsion T/A Washer 17/32 x 3/4 x 16 Ga. Link Transaxle Console, Hydro Control Asm Bypass Hydro Retainer Spring 1" Zinc/Cad Bolt RDHD SQNK 3/8-16 UNC x 1 Nut Lock Flg 3/8-16 Unc Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/16 ID x 1.125 Bracket Shift Mount Hub Tapered Flange Shift Lt Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5 Nut Crownlock 1/4-20 Unc Bolt Hex Fin 1/4-20 Unc x 1 Gr 5 Washer 5/8 x .281 x 10 Ga Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561 Plate Fastening Lt Nyliner Snap-In 5/8" ID Washer Nyl 7/8 ID x .105 Bolt Shoulder 5/16-18 Unc Bolt Rdhd Sqnk 5/16-18 Unc x 1 Bolt Carr Sh 3/8-16 x 1-3/4 Gr 5 Nut Hex flange Lock Screw Thdrol. 3/8-16 x .75 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35 TRACTOR - - MODEL NUMBER PPR20H42STA STEERING ASSEMBLY 38 63 11 39 1 41 42 37 37 36 44 51 54 88 91 43 71 67 67 68 46 29 67 8 29 13 6 65 17 46 2 8 6 87 5 87 3 32 5 11 68 4 29 43 82 40 43 15 33 29 15 34 15 10 36 35 6 8 TRACTOR - - MODEL NUMBER PPR20H42STA STEERING ASSEMBLY KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 8 10 11 13 15 17 29 32 33 34 35 36 37 38 39 40 41 42 43 44 46 51 54 63 65 67 71 68 82 87 88 91 159944X428 172393 169840 169839 6266H 121748X 12000029 175121 10040600 136518 145212 177876 17060612 171888 19111216 10040500 73540500 155099 152927 159946X428 19132411 7810H 159945 145054X428 121749X 153720 121232X 73800500 74780520 74780616 160367 72140618 175146 169827 169835 173966 175118 175553 Wheel Steering Axle Asm Cast Iron LT Spindle Asm LH Spindle Asm RH Bearing Race Thrust Harden Washer 25/32 X 1-5/8 X 16 Ga Ring Klip #t5304-75 Link Drag Washer Lock Hvy Hlcl Spr 3/8 Spacer Brg Axle Front Nut Hex Flange Lock Shaft Asm Steering Screw 3/8-16 x .75 Rod Tie Washer 11/32 x 3/4 x 16 Ga Washer Lock Hvy Hlcl Spr 5/16 Crownlock Nut 5/16-24 Unf Bushing Strg Screw Insert Cap Strg Wh Washer 13/32 X 1-1/20 X 11 Ga Lock nut Adaptor Wheel Strg Boot Steering Dash Washer 25/32 X 1 1/4 X 16 Ga Extension Steering Shaft LR/LT Cap Spindle Fr Top Blk Nut Lock Hex w/Ins 5/16-18 Bolt Fin Hex 5/16-18 Unc x 1-1/4 Bolt Fin Hex 3/8-16unc x 1 Gr. 5 Spacer Brace Axle Bolt Rdhd Sq 3/8-16 Unc x 2-3/4 Steering Asm Axle, Brace Bracket Susp Chassis Front Washer Flat .781 x 1-1/2 x .14 Bolt Shoulder 7/16-20 Unc Clip Steering NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 37 TRACTOR - - MODEL NUMBER PPR20H42STA SEAT ASSEMBLY 1 8 8 9 14 9 7 7 10 5 6 22 21 2 24 5 16 25 15 11 4 13 17 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 171683 140551 71110616 19131610 145006 73800600 124181X 17000616 19131614 174894 166369 121246X 3 12 DESCRIPTION Seat Bracket Pivot Seat 8 720 Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 1 X 10 Ga Clip Push-In Nut Hex w/Ins. 3/8-16 Unc Spring Seat Cprsn 2 250 Blk Zi Screw 3/8-16 x 1.5 Smgml Washer 13/32 X 1 X 14 Ga. Pan Seat Knob Seat Bracket Mounting Switch KEY NO. PART NO. DESCRIPTION 13 14 15 16 17 21 22 24 25 121248X 72050412 134300 121250X 123976X 171852 73800500 19171912 127018X Bushing Snap Blk Nyl 50 Id Bolt Rdhd Sqnk 1/4-20x1-1/2 Spacer Split 28x 88 Spring Cprsn Nut Lock 1/4 Lge Flg Gr 5 Zinc Bolt Shoulder 5/16-18 Unc Nut Hex Lock W/Ins 5/16-18 Washer 17/32 X 1-3/16 X 12 Ga. Bolt Shoulder 5/16-18 X 62 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 38 TRACTOR - - MODEL NUMBER PPR20H42STA DECALS 2 16 11 4 4 3 10 2 20 9 1 12 8 5 14 KEY NO. 1 2 3 4 5 8 9 10 11 12 PART NO. 157032 176303 176308 177020 180710 179128 172740 157140 172743 170563 KEY NO. 14 16 20 --------- DESCRIPTION Decal Oper Decal Fender Auto Decal Hood LH Decal Side Panel Logo Decal HP Engine Decal Deck "B" 42" Decal Fender Logo Decal Fender Danger E/F Decal Ins Strg Whl Decal Mower Warn Keep Hand Away WHEELS AND TIRES KEY NO. 1 2 5,8 1 2 3 4 5 6 7 8 9 10 11 -- 4,10 7 3,9 6 11 PART NO. 160396 176307 145005 169210 179768X428 179769X428 138311 173587 173589 182770 182771 PART NO. 59192 65139 170455 59904 106732X421 278H 9040H 106108X421 170456 7152J 104757X421 144334 DESCRIPTION Decal V-Belt Schematic Decal Hood Rh Decal Bat Dan/Psn Decal By Pass Lt Hydro Pad Footrest LH Pad Footrest RH Decal Handle Lft Height Adjust Decal Fend Reflector Rh Decal Fend Reflector Lh Manual Owner's (English) Manual Owner's (French) DESCRIPTION Cap Valve Tire Stem Valve Tire F T 15 X 6 0 - 6 Service Tube Front (Service Item Only) Rim Asm 6"front Service Fitting Grease (Front Wheel Only) Bearing Flange (Front Wheel nly) Rim Asm 8"rear Service Tire R T 20x10-8 Service Tube Rear (Service Item Only) Cap Axle Blk 1 50 X 1 00 Sealant, Tire ( 10 oz. Tube) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 39 TRACTOR - - MODEL NUMBER PPR20H42STA ENGINE 2 8 1 3 14 13 38 25 10 26 6 81 5 17 17 72 16 32 62 44 46 33 37 31 40 45 33 41 112 23 29 4 OPTIONAL EQUIPMENT Spark Arrester 40 TRACTOR - - MODEL NUMBER PPR20H42STA ENGINE KEY NO. PART NO. 1 2 3 170771 17720408 ------- 4 5 6 8 10 13 14 16 17 23 25 26 29 31 32 33 37 38 40 41 44 45 46 62 72 81 112 149723 160589 159955 171877 162797 165391 148456 11050600 17060624 169837 145996 73920600 137180 180645 140527 123487X 137040 148315 124028X 139277 17670412 17000612 19091416 10040500 71070512 73510400 3645J NOTE: DESCRIPTION Control, Throttle Screw Hex Thd Cut 1/4-20 x 1/2 Engine Briggs Model 407777 (Order Parts from Engine Mfg.) Muffler, Asm. Twin Lo-Tone Pipe Exhaust Intek 20 RH Pipe Exhaust Intek 20 LH Bolt 5/16-18 UNC x 3/4 w/Sems Shield Browing B&S Intek II Muffler Gasket Tube Drain Oil Easy Washer, Lock Ext tooth 3/8 Screw 3/8-16 x 1-1/2 Shield, Browning/Debris Guard Control Choke Nut Keps 3/8-24 UNF Arrester, Spark Tank, Fuel Cap Gauge, Fuel Clamp, Hose Blk Line, Fuel 7.5 Plug Drain Oil Easy Bushing Snap Nyl Blk Fuel Line Stem Tank Fuel Screw Hex Wsh Thdrol 1/4-20 x 3/4 Screw Hex Wsh Thdrol 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Ga. Washer Lock Hvy Hlcl Spr 5/16 Screw Hex Hd Cap 5/16-18 x 3/4 Nut Keps Hex 1/4-20 Unc Bushing All component dimensions given in U.S. inches 1 inch = 25.4 mm 41 TRACTOR - - MODEL NUMBER PPR20H42STA MOWER DECK 68 67 157 40 37 36 40 158 156 153 151 155 152 143 144 45 150 40 37 159 46 153 154 145 44 53 59 56 52 55 51 54 142 132 91 182 48 147 148 49 50 146 33 32 31 94 183 95 132 30 34 21 106 103 102 105 21 104 103 2 102 21 142 116 104 106 101 1 147 21 23 113 111 114 26 2 16 119 28 15 14 118 20 27 29 18 3 4 18 149 114 13 5 24 25 115 117 105 112 115 6 118 11 19 21 119 10 9 8 42 113 117 116 TRACTOR - - MODEL NUMBER PPR20H42STA MOWER DECK KEY NO. 1 2 3 4 5 6 8 9 10 11 13 14 15 16 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33 34 36 37 40 44 45 46 48 49 50 51 52 53 54 55 56 59 67 PART NO. DESCRIPTION 165892X421 Mower Deck Assembly, 42" 72140506 Bolt 138017 Bracket Asm Fr. Sway Bar 3/42 165460X Bracket Asm Deck 42" Sway Bar 4939M Retainer Spring 178024 Bar Sway Deck 850857 Bolt 3/8-24 x 25 Grade 8 patched 10030600 Washer, Lock 140296 Washer, Hardened 134149 Blade, Mulching 42” Std 138498 Blade Mower 42” Hi-Lift Std 137645 Shaft Assembly, Mandrel, Vented 128774 Housing, Mandrel, Vented 110485X Bearing, Ball, Mandrel 174493 Stripper, Mandrel Deck 72140505 Bolt, Carriage 5/16-18 x 5/8 132827 Bolt, Shoulder 159770 Baffle, Vortex 73680500 Nut 177563 Bracket, Deflector Mower 42" 105304X Cap, Sleeve 80 x 112 Blk Mower 123713X Spring, Torsion, Deflector 2 52 110452X Nut, Push Phos & Oil 130968X428 Shield, Deflector 42" Blk 19111016 Washer 11/32 x 5/8 x 16 Gauge 131491 Rod, Hinge 42" 6 75 W/G 173984 Screw Thdrol 129963 asher, Spacer Mower Vented 173436 Pulley, Mandrel 178342 Nut, Toplock 72110614 Bolt 173438 Pulley, Idler, Flat 19131316 Washer 13/32 x 13/16 x 16 Gauge 73680600 Nut 140088 Guard, Mandrel, LH 4497H Retainer 137729 Screw, Thdrol 1/4-20 x 5/8 T 133944 Washer, Hardened 174284 Roller Assembly, Cam Follower 131340 Bolt, Shoulder #10-24 Grade 5 69180 Locknut 139888 Bolt, Shoulder 5/16-18 UNC 131845 Arm Assembly, Pad, Brake 133943 Washer, Hardened 155046 Arm, Idler 122052X Spacer, Retainer 173442 Guard TUV Idler 171598 Knob Round KEY NO. 68 91 94 95 101 102 103 104 105 106 111 112 113 114 115 116 117 118 119 132 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 182 183 -- PART NO. 144959 180532 132264 180533 136420 71081010 19061216 10071000 160793 2029J 179292X421 179293X421 17060510 73510500 72110505 4898H 165746 73930600 19121414 17060612 165890 157109 173441 173437 173443 131335 169022 165898 19091216 169670 169676 169674 169675 169671 169672 169669 17720408 72140614 179126 163552 130794 -- 172559 DESCRIPTION V-Belt, 42" Mower Bracket Asm Noseroller LH Roller Nose 38 & 42 Bracket Asm Noseroller RH Mulcher Cover Screw, Pan Hd Phillip 10-24 x 5/8 Washer, Flat Washer, Lock Latch Assembly Nut, Weld Bracket, Gauge, Wheel LH Bracket, Gauge, Wheel RH Screw 3/8-16 x .625 Nut Keps 5/16-18 Unc Bolt Carr 5/16-18 x 5/8 Bolt, Shoulder Wheel, Gauge Nut Centerlock 3/8-16 Washer 3/8 x 7/8 x 14 Ga. Screw 3/8-16 x .75 Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch Cable 42" Washer Flat 3/8" Type B Spring Retainer Spring Retention LVR CLTCH CAB Spacer Clutch Cable Rod Clutch Cable 3/8" Screw Hex Thd Cut 1/4-20 x 1/2 Bolt Rdhd Sqn 3/8-16 UNC x 1-3/4 Rod Roller Nose Retainer Spring Mandrel Assembly (Includes Housing Shaft and Shaft Hardware Only - Pulley Not Included) Replacement Mower, Complete NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43 TRACTOR - - MODEL NUMBER PPR20H42STA MOWER LIFT 7 8 41 5 37 38 40 1 36 3 13 4 6 2 11 6 5 4 12 13 19 13 20 15 31 32 13 19 20 17 18 20 16 20 15 31 32 44 TRACTOR - - MODEL NUMBER PPR20H42STA MOWER LIFT KEY NO. PART NO. DESCRIPTION 1 159460 Wire Asm Inner/Sprg W/plunger LT 2 159471 Shaft Asm Lift RH w/Inf 3 105767X Pin Groove 1 500 Zinc 4 12000002 E Ring #5133-62 5 19211621 Washer 21/32 X 1 X 21 Ga 6 120183X Bearing Nylon Blk 629 Id 7 125631X Grip Handle 8 170770 Button Plunger 11 139865 Link Lift LH Fixed Length 12 139866 Link Lift RH Fixed Length 13 4939M Retainer Spring 15 173288 Link Front 16 73350800 Nut Jam Hex 1/2-13 Unc 17 175689 Trunnion 18 73800800 Nut Lock W/Wsh 1/2-13 Unc 19 139868 Arm Suspension Rear 20 163552 Retainer Spring 31 169865 Bearing Pvt Lift 32 73540600 Nut Crownlock 3/8 - 24 36 155097 Pointer Height Indicator 37 123935X Plug Hole Blk 1.485/1.515 Dia. 38 17060516 Screw 5/16-18 x 1 40 19112410 Washer 11/32 x 1-1/2 10 Ga. 41 155098 Indicator Height STLT NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions. 1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items. 2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products. 3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished. 4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase. 5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product. 6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance. 7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer. Should you have any unanswered questions concerning this Warranty, please contact: In Canada contact: Electrolux Canada Corp. 7075 Ordan Drive Mississauga, Ontario L5T 1K6 Electrolux Home Products, Inc. Outdoor Products Customer Service Dept. 250 Bobby Jones Expressway Augusta, GA 30909 USA giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased. THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale. This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975. 46 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION FOL D AL ONG THIS DOT IS A TED 15 D LINE EGR EE S LOP E 47 ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill. PARTS AND SERVICE Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SERVICE OR REPLACEMENT PARTS: 1. Consult your dealer/place of purchase. 2. Consult the yellow pages of your phone directory for the name of the nearest service dealer (under saws for Chain Saws or under lawn mowers for Trimmers, Brushcutters, and Blowers). 3. For replacement parts, have available the following information: a. Model Number/Manufacturer's I.D. Number. b. Description of part. NOTE: Electrolux Home Products provides parts and service through its authorized distributors and dealers; therefore, all requests for parts and service should be directed to your local dealer(s). The philosophy of Electrolux Home Products is to continually improve all of its products. If the operating characteristics or the appearance of your product differs from those described in this Manual, please contact your local local dealer for updated information and assistance.
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