Poulan Ppr20H42Sta Owners Manual OM, PPR20H42STA, TRACTORS/RIDE MOWER
182770 to the manual a4b092f3-a61d-459d-816c-61db5598eec4
2014-07-31
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OWNER'S MANUAL
MODEL:
PPR20H42STA
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
WARNING:
Read this Owner's Manual and follow
all Warnings and Safety Instructions.
Failure to do so can result in serious
injury.
IMPORTANT MANUAL Do Not Throw Away
182770 2.2.02 RD
Printed in U.S.A.
2
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
SAFETY RULES
I. GENERAL OPERATION
• Read, understand, and follow all instructions in the manual
and on the machine before starting.
• Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
• Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn
off blades, set parking brake, stop engine, and remove
keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or unclogging
chute.
• Mow only in daylight or good artificial light.
• Do not operate the machine while under the influence of
alcohol or drugs.
• Watch for traffic when operating near or crossing road-
ways.
• Use extra care when loading or unloading the machine into
a trailer or truck.
• Data indicates that operators, age 60 years and above, are
involved in a large percentage of riding mower-related
injuries. These operators should evaluate their ability to
operate the riding mower safely enough to protect them-
selves and others from serious injury.
• Keep machine free of grass , leaves or other debris build-
up which can touch hot exhaust / engine parts and burn.
Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur. Clean
any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover
accidents, which can result in severe injury or death. All slopes
require extra caution. If you cannot back up the slope or if you feel
uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine.
Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not
have to stop or shift while on the slope.
• Follow the manufacturer’s recommendations for wheel
weights or counterweights to improve stability.
• Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
• Keep all movement on the slopes
slow
and
gradual
. Do
not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly
straight
down
the slope.
DO NOT:
•
Do not
turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
•
Do not
mow near drop-offs, ditches, or embankments.
The mower could suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge caves in.
•
Do not
mow on wet grass. Reduced traction could cause
sliding.
•
Do not
try to stabilize the machine by putting your foot on
the ground.
•
Do not
use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity.
Never
assume that children
will remain where you last saw them.
• Keep children out of the mowing area and under the
watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and
down
for small
children.
• Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They
are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not
smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts,
tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep machine free of grass, leaves, or other debris build-
up. Clean oil or fuel spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine
running.
• Grass catcher components are subject to wear, damage,
and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components
and replace with manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s)
or wear gloves, and use extra caution when servicing
them.
• Check brake operation frequently. Adjust and service
as required.
3
Safe Operation Practices for Ride-On Mowers
SAFETY RULES
• Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
• Never carry passengers or children even with the blades
off.
• Do not mow in reverse unless absolutely necessary. Al-
ways look down and behind before and while backing.
• Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
• Keep children out of the mowing area and under the
watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small
children.
• Mow up and down slopes (15° Max), not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
• Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down
the slope.
• If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
• Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION: In order to prevent acciden-
tal starting when setting up, transport-
ing, adjusting or making repairs, al-
ways disconnect spark plug wire and
place wire where it cannot contact spark
plug.
CAUTION: Do not coast down a hill in
neutral, you may lose control of the
tractor.
CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer
of your tractor. Use common sense
when towing. Operate only at the low-
est possible speed when on a slope.
Too heavy of a load, while on a slope,
is dangerous. Tires can lose traction
with the ground and cause you to lose
control of your tractor.
WARNING
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemicals
known to the State of California to cause cancer and
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
4
GASOLINE CAPACITY 2.0 GALLONS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF-SJ): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: W/FILTER 4.0 PINTS
W/O FILTER 3.75 PINTS
SPARK PLUG: CHAMPION RC12YC
(GAP: .040")
GROUND SPEED (MPH): Forward: 0-5.5
Reverse 0-2.4
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 28
MIN. CCA: 230
CASE SIZE: U1R
BLADE BOLT TORQUE: 27–35 FT. LBS.
CONGRATULATIONS on your purchase of a new Tractor.
It has been designed, engineered and manufactured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center. We have competent, well-trained technicians and
the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and
using your tractor.
• Follow the instructions under the "Customer Responsi-
bilities" and "Storage" sections of this owner's manual.
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ......................4, 16-19
ASSEMBLY ................................................................ 6-8
OPERATION ............................................................. 9-15
MAINTENANCE SCHEDULE ....................................... 16
SERVICE AND ADJUSTMENTS .............................20-25
STORAGE ................................................................... 26
TROUBLESHOOTING ............................................. 27-28
REPAIR PARTS - TRACTOR .................................. 30-45
WARRANTY ................................................................ 46
TABLE OF CONTENTS
PRODUCT SPECIFICATIONS
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine’s exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service center/department (See REPAIR
PARTS section of this manual).
In the state of California the above is required by law (Section
4442 of the California Public Resources Code). Other states
may have similar laws. Federal laws apply on federal lands.
5
UNASSEMBLED PARTS
(1) Large Flat
Washer
(1) Locknut
5/16-18
(1) Hex Bolt 5/16-18 x 1-1/4
(1) Hex Bolt
3/8-16 x 1
(1) Lock
washer 3/8
Steering
Wheel Insert
Steering
Sleeve
Steering Wheel
(1) Knob
(1) Washer
17/32 x 1-3/16 x 12 Gauge
Seat
(2) Mulch Blades
(2) Keys
Slope Sheet
Steering
Extension
Shaft
Steering Adapter
(1) Oil Drain Tube
For Future Use
6
ASSEMBLY
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
Utility knife Pliers
(1) 9/16" wrenches Tire pressure gauge
(2) 1/2" wrenches
When right or left hand is mentioned in this manual, it means
when you are in the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton.
• Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
• Check for any additional loose parts or cartons and
remove.
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
FIG. 1
BEFORE REMOVING TRACTOR FROM
SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
• Slide extension shaft onto lower steering shaft. Align mount-
ing holes in extension and lower shafts and install
5/16 hex bolt and locknut. Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT. LBS TORQUE.
• Place tabs of steering boot over tab slots in dash and push
down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so they are pointing
straight forward.
• Remove steering wheel adapter from steering wheel and
slide adapter onto steering shaft extension.
• Position steering wheel so cross bars are horizontal (left to
right) and slide inside boot and onto adapter.
• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and
tighten securely.
• Snap steering wheel insert into center of steering wheel.
• Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
5/16 LOCKNUT
LOWER
STEERING
SHAFT
STEERING
BOOT
EXTENSION SHAFT
5/16 HEX BOLT
STEERING
WHEEL
INSERT
ADAPTER
3/8 HEX BOLT
3/8 LOCK WASHER
LARGE FLAT
WASHER
TABS
TAB
SLOTS
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY (See Fig. 2)
• Lift seat pan to raised position.
• If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in CUSTOMER RESPONSIBILITIES
section of this manual for charging instructions).
7
ASSEMBLY
TO ROLL TRACTOR OFF SKID (See Operation
section, page 10, for location and function of
controls)
• Press lift lever plunger and raise attachment lift lever to
its highest position.
• Release parking brake by depressing clutch/brake pedal.
• Place freewheel control in freewheeling position to
disengage transmission (See “TO TRANSPORT” in the
Operation section of this manual).
• Roll tractor forward off skid.
• Remove banding holding deflector shield up against
tractor.
TO DRIVE TRACTOR OFF SKID (See Opera-
tion section, page 10, for location and func-
tion of controls)
WARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
• Be sure all the above assembly steps have been
completed.
• Check engine oil level and fill fuel tank with gasoline.
• Place freewheel control in "transmission engaged" po-
sition.
• Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.
• Place motion control lever in neutral (N) position.
• Press lift lever plunger and raise attachment lift lever to
its highest position.
• Start the engine. After engine has started, move throttle
control to idle position.
• Release parking brake.
• Slowly move the motion control lever forward and slowly
drive tractor off skid.
• Apply brake to stop tractor, set parking brake and place
motion control lever in neutral position.
• Turn ignition key to "OFF" position.
Continue with the instructions that follow.
FIG. 2
SEAT PAN
SHOULDER
BOLT
ADJUSTMENT
KNOB
FLAT WASHER
SEAT
FIG. 3
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
• Remove adjustment knob and flat washer securing seat
to cardboard packing and set aside for assembly of seat
to tractor.
• Pivot seat upward and remove from the cardboard
packing. Remove the cardboard packing and discard.
• Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
• Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
• Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
• Lower seat into operating position and sit on seat.
• Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way down.
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment knob securely.
SEAT PAN
LABLE
8
ASSEMBLY
CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓All assembly instructions have been completed.
✓No remaining loose parts in carton.
✓Battery is properly prepared and charged. (Minimum 1
hour at 6 amps).
✓Seat is adjusted comfortably and tightened securely.
✓All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
✓Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
✓Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
✓Check wiring. See that all connections are still secure
and wires are properly clamped.
✓Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
✓ Engine oil is at proper level.
✓Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
✓Become familiar with all controls - their location and
function. Operate them before you start the engine.
✓Be sure brake system is in safe operating condition.
✓It is important to purge the transmission before operating
your tractor for the first time. Follow proper starting and
transmission purging instructions (See “TO START
ENGINE” and “PURGE TRANSMISSION” in the Opera-
tion section of this manual).
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
• Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS” section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See “TO LEVEL MOWER HOUSING” in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that
the brake is properly adjusted. See “TO ADJUST BRAKE”
in the Service and Adjustments section of this manual.
TO INSTALL MULCHER PLATE (See Fig. 4)
NOTE: If you installed the mulching blades you will need to install
the mulcher plate.
• Raise and hold deflector shield in upright position.
• Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
• Hook front latch into hole on front of mower deck.
• Hook rear latch into hole on back of mower deck.
CAUTION: Do not remove deflector shield
from mower. Raise and hold shield when
attaching mulcher plate and allow it to
rest on plate while in operation.
DEFLECTOR
SHIELD
FIG. 4
LATCH
HOOKS
TO CONVERT TO BAGGING OR
DISCHARGING
NOTE: The mulcher blades will discharge and bag grass, but
for best bagging and discharging install the high performance
blades.
• Remove mulcher plate and mulcher blades and install
high performance blades, (see BLADE REMOVAL in the
CUSTOMER RESPONSABILITY section of this manual).
• Store mulcher blades and mulcher plate in a safe place.
Your mower is now ready for discharging or installation
of optional grass catcher accessory.
MULCHER
PLATE
TO SET UP YOUR MOWER FOR MULCHING
• Remove high performance blades and install mulcher
blades, (see BLADE REMOVAL in the CUSTOMER
RESPONSABILITY section of this manual).
YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH
PERFORMANCE BLADES, WHICH ARE THE BEST
BLADES FOR BAGGING AND DISCHARGING. TO USE
YOUR MOWER WITH THE HIGH PERFORMANCE BLADES
THE MULCHER PLATE MUST BE REMOVED FROM THE
MOWER (SEE FIG. 4).
IMPORTANT: FOR SHIPPING PURPOSES, THE
MULCHER PLATE WAS PREATTACHED TO YOUR
MOWER. THE MULCHER PLATE MUST ONLY BE USED
WITH THE MULCHING BLADES THAT CAME PACKED
SEPARATELY IN THE CARTON.
9
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY CAUTION OR
WARNING
REVERSE FORWARD FAST SLOW
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON
FUEL CHOKE MOWER HEIGHT PARKING BRAKE
LOCKED
UNLOCKED
REVERSE NEUTRAL HIGH LOW
ATTACHMENT
CLUTCH ENGAGED
MOWER LIFT
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(Automatic Models only)
OVER TEMP
LIGHT
PARKING BRAKE
IGNITION
ATTACHMENT
CLUTCH DISENGAGED
P
KEEP AREA CLEAR SLOPE HAZARDS
15
15
15
(SEE SAFETY RULES SECTION)
10
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save
this manual for future reference.
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your tractor.
LIGHT SWITCH POSITION: Turns the headlights on and
off.
AMMETER - Indicates charging (+) or discharging (-) of
battery.
CHOKE CONTROL - Used when starting a cold engine.
THROTTLE CONTROL: Used for controlling engine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and brak-
ing the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the brake
position.
FREEWHEEL CONTROL: Disengages transmission for
pushing or slowly towing the tractor with the engine off.
MOTION CONTROL LEVER: Selects the speed and
direction of tractor.
ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjust the mower deck or other attachments mounted to your
tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the
engine.
LIFT LEVER
PLUNGER
ATTACHMENT
LIFT LEVER
PARKING
BRAKE
IGNITION
SWITCH
THROTTLE
CONTROL
LIGHT
SWITCH
POSITION
MOTION
CONTROL
LEVER
CLUTCH/BRAKE
PEDAL
FIG. 5
FREE WHEEL
CONTROL
ATTACHMENT
CLUTCH LEVER
CHOKE
CONTROL
AMMETER
HEIGHT
ADJUSTMENT
INDICATOR
11
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating
your tractor or performing any adjustments or repairs. We recommend a wide vision
safety mask over spectacles or standard safety glasses.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE
BATTERY TO BE DISCHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing idle
with the engine running, hot engine exhaust gases may
cause “browning” of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com-
pletely, as described above, before leav-
ing the operator's position; to empty
grass catcher, etc.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 6)
Your tractor is equipped with an operator presence sensing
switch. When engine is running, any attempt by the operator
to leave the seat without first setting the parking brake will
shut off the engine.
• Depress clutch/brake pedal into full “BRAKE” position
and hold.
• Place parking brake lever in “ENGAGED” position and
release pressure from clutch/brake pedal. Pedal should
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.
STOPPING (See Fig. 6)
MOWER BLADES -
• To stop mower blades,move attachment clutch lever to
“DISENGAGED” position.
GROUND DRIVE -
• To stop ground drive, depress clutch/brake pedal into
full “BRAKE” position.
• Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and
allowing engine to idle before stopping may cause engine to
“backfire”.
• Turn ignition key to “OFF” position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
• Never use choke to stop engine.
PARKING BRAKE
"ENGAGED"
POSITION
MOTION
CONTROL
LEVER
IGNITION KEY
"DISENGAGED"
POSITION
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
"BRAKE"
POSITION
CLUTCH/BRAKE
PEDAL "DRIVE"
POSITION
PARKING BRAKE
"DISENGAGED"
POSITION
FIG. 6
TO MOVE FORWARD AND BACKWARD (See
Fig. 6)
The direction and speed of movement is controlled by the
motion control lever.
• Start tractor with motion control lever in neutral (N)
position.
• Release parking brake.
• Slowly move motion control lever to desired position.
TO USE THROTTLE CONTROL (See Fig. 6)
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the
battery charging rate.
• Full throttle offers the best bagging and mower perfor-
mance.
THROTTLE
CONTROL
LEVER
CHOKE
CONTROL
LEVER
TO USE CHOKE CONTROL (See Fig. 6)
Use choke control whenever you are starting a cold engine.
Do not use to start a warm engine.
• To engage choke control, pull knob out. Slowly push
knob in to disengage.
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 6)
The position of the attachment lift lever determines the
cutting height.
• Grasp lift lever.
• Press plunger with thumb and move lever to desired
position.
The cutting height range is approximately 1-1/2 to 4". The
heights are measured from the ground to the blade tip with the
engine not running. These heights are approximate and may
vary depending upon soil conditions, height of grass and
types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches during
hot months. For healthier and better looking lawns, mow
often and after moderate growth.
• For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
12
OPERATION
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills
with slopes greater than 15° and do not
drive across any slope.
• Choose the slowest speed before starting up or down
hills.
• Avoid stopping or changing speed on hills.
• If slowing is necessary, move throttle control lever to
slower position.
• If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
• Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
• To restart movement, slowly release parking brake and
clutch/brake pedal.
• Slowly move motion control lever to slowest setting.
• Make all turns slowly.
ATTACHMENT
CLUTCH LEVER
"DISENGAGED"
POSITION
ATTACHMENT
LIFT LEVER
HIGH POSITION
"ENGAGED" POSITION
LOW
POSITION
FIG. 8
FIG. 7
3/8-16
LOCKNUT
3/8 WASHER
GAUGE WHEEL
SHOULDER
BOLT
GUAGE WHEEL
MOUNTING
BRACKET
TO ADJUST GAUGE WHEELS (See Fig. 7)
Gauge wheels are properly adjusted when they are slightly
off the ground when mower is at the desired cutting height in
operating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain
conditions.
NOTE:Adjust gauge wheels with tractor on a flat level
surface.
• Adjust mower to desired cutting height (See “TO AD-
JUST MOWER CUTTING HEIGHT” in the Operation
section of this manual).
• With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten
securely.
• Repeat for opposite side installing gauge wheel in same
adjustment hole.
TO TRANSPORT (See Figs. 5 and 9)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar of
tractor.
• Raise attachment lift to highest position with attach-
ment lift control.
• Pull freewheel control out and down into the slot and
release so it is held in the disengaged position.
• Do not push or tow tractor at more than two (2) MPH.
• To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood
to tractor (rope, cord, etc.).
DEFLECTOR
SHIELD
TO OPERATE MOWER (See Fig. 8)
Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
• Select desired height of cut.
• Start mower blades by engaging attachment clutch
control.
• TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
13
OPERATION
TO START ENGINE (See Fig. 5)
When starting the engine for the first time or if the engine has
run out of fuel, it will take extra cranking time to move fuel
from the tank to the engine.
• Be sure freewheel control is in the transmission engaged
position.
• Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
• Place motion control lever in neutral (N) position.
• Move attachment clutch to “DISENGAGED” position.
• Move throttle control to fast position
• Pull choke control out for a cold engine start attempt. For
a warm engine start attempt the choke control may not
be needed.
NOTE: Before starting, read the warm and cold starting
procedures below.
• Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start
after several attempts, push choke control in, wait a few
minutes and try again. If engine still does not start, pull
the choke control out and retry.
WARM WEATHER STARTING (50° F and above)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a few
seconds and then continue to push the control in slowly.
• The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50° F and below)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push the
choke control in small steps allowing the engine to
accept small changes in speed and load, until the choke
control is fully in. If the engine starts to run roughly, pull
the choke control out slightly for a few seconds and then
continue to push the control in slowly. This may require
an engine warm-up period from several seconds to
several minutes, depending on the temperature.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
• Check engine oil with tractor on level ground.
• Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
• For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Customer Responsibilities section of this manual).
• To change engine oil, see the Customer Responsibilities
section in this manual.
FIG. 9
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy of a
load, while on a slope, is dangerous. Tires can lose traction
with the ground and cause you to lose control of your tractor.
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do not overfill. Use
fresh, clean, regular unleaded gasoline with a minimum
of 87 octane. (Use of leaded gasoline will increase
carbon and lead oxide deposits and reduce valve life).
Do not mix oil with gasoline. Purchase fuel in quantities
that can be used within 30 days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol)
can attract moisture which leads to sepa-
ration and formation of acids during
storage. Acidic gas can damage the fuel
system of an engine while in storage. To
avoid engine problems, the fuel system
should be emptied before storage of 30
days or longer. Drain the gas tank, start
the engine and let it run until the fuel
lines and carburetor are empty. Use
fresh fuel next season. See Storage
Instructions for additional information.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
14
FIG. 10
MOWING TIPS
• Mower should be properly leveled for best mowing
performance. See “TO LEVEL MOWER HOUSING” in
the Service and Adjustments section of this manual.
• The left hand side of mower should be used for trimming.
• Drive so that clippings are discharged onto the area that
has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
• When mowing large areas, start by turning to the right so
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 10).
• If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
• Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to dry
before mowing.
•Always operate engine at full throttle when mowing
to assure better mowing performance and proper dis-
charge of material. Regulate ground speed by selecting
a low enough gear to give the mower cutting perfor-
mance as well as the quality of cut desired.
• When operating attachments, select a ground speed
that will suit the terrain and give best performance of the
attachment being used.
PURGE TRANSMISSION
CAUTION: Never engage or disengage
freewheel lever while the engine is run-
ning.
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have devel-
oped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATION BEFORE
OPERATING THE TRACTOR.
• Place tractor safely on level surface with engine off and
parking brake set.
• Disengage transmission by placing freewheel control in
freewheeling position (See “TO TRANSPORT” in this
section of manual).
• Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
• Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be no movement of
drive wheels. The air is being removed from hydraulic drive
system.
OPERATION
• Move motion control lever to neutral (N) position. Shut-
off engine and set parking brake.
• Engage transmission by placing freewheel control in
driving position (See “TO TRANSPORT” in this section
of manual).
• Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed. With
motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
• Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the tractor
moves approximately five (5) feet return the motion
control lever to the neutral (N) position. Repeat this
procedure with the motion control lever three (3) times.
• Your tractor is now purged and now ready for normal
operation.
AUTOMATIC TRANSMISSION WARM UP
•Before driving the unit in cold weather, the transmission
should be warmed up as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral. Release
the parking brake and let the clutch/brake slowly
return to operating position.
• Allow one minute for transmission to warm up. This
can be done during the engine warm up period.
• The attachments can be used during the engine warm-
up period after the transmission has been warmed up
and may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR” in the Service and Adjustments
section of this manual.
15
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH.
CLEAN AFTER EACH USE.
• The special mulching blade will recut the grass clippings
many times and reduce them in size so that as they fall
onto the lawn they will disperse into the grass and not be
noticed. Also, the mulched grass will biodegrade
quickly to provide nutrients for the lawn. Always mulch
with your highest engine (blade) speed as this will
provide the best recutting action of the blades.
• Avoid cutting your lawn when it is wet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
•For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. 11). For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
• Certain types of grass and grass conditions may require
that an area be mulched a second time to completely
hide the clippings. When doing a second cut, mow
across or perpendicular to the first cut path.
• Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawn.
MAX 1/3
FIG. 11
OPERATION
16
CUSTOMER RESPONSIBILITIES
BEFORE EACH USE
T
R
A
C
T
0
R
Inspect Muffler/Spark Arrester
Lubrication Chart
Check Brake Operation
Clean Air Filter
Change Engine Oil (with oil filter)
Replace Air Filter Paper Cartridge
Replace Spark Plug
Check Battery Level
Check Tire Pressure
Clean Battery and Terminals
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
MAINTENANCE SCHEDULE
EVERY 8 HOURS
EVERY 25 HOURS
EVERY 50 HOURS
EVERY 100 HOURS
EVERY SEASON
SERVICE DATES
Check for Loose Fasteners
BEFORE STORAGE
Check Engine Oil Level
Clean Engine Cooling Fins
Sharpen/Replace Mower Blades
Check Operator Presence and
Interlock Systems
Clean Air Screen
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
E
N
G
I
N
E
Replace Oil Filter (If equipped)
Check Transaxle Cooling
Check V-Belts
Replace Fuel Filter
3
2
2
2
2
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
1,
1,2
2
4
5
Change Engine Oil (without oil filter)
1,2
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
• Once a year you should replace the spark plug, clean or
replace air filter, and check blades and belts for wear. A
new spark plug and clean air filter assure proper air-fuel
mixture and help your engine run better and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and
interlock systems for proper operation.
• Check for loose fasteners.
LUBRICATION CHART
FRONT WHEEL
BEARING ZERK
FRONT WHEEL
BEARING ZERK
ENGINE
SPINDLE
ZERK
SPINDLE
ZERK
GENERAL PURPOSE GREASE
REFER TO CUSTOMER RESPONSIBILITIES “ENGINE”
SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
17
CUSTOMER RESPONSIBILITIES
BLADE REMOVAL (See Fig. 12)
• Raise mower to highest position to allow access to
blades.
• Remove blade bolt, lock washer and flat washer secur-
ing blade.
• Install new or resharpened blade with trailing edge up
towards deck as shown.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
• Reassemble blade bolt, lock washer and flat washer in
exact order as shown.
• Tighten blade bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
TRAILING
EDGE UP
FLAT WASHER
LOCK WASHER
BLADE
BLADE
CENTER HOLE
5/8" BOLT
OR PIN
FIG. 13
MANDREL
ASSEMBLY
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
BLADE BOLT (GRADE 8)*
FIG. 12
TO SHARPEN BLADE (See Fig. 13)
NOTE: We do not recommend sharpening blade - but if you
do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
• The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with balancer).
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground. If
blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
TRACTOR
Always observe safety rules when performing any mainte-
nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at
high speed in highest gear, then brake must be adjusted.
(See “TO ADJUST BRAKE” in the Service and Adjustments
section of this manual).
TIRES
• Maintain proper air pressure in all tires (See “PRODUCT
SPECIFICATIONS” section of this manual).
• Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are work-
ing properly. If your tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the clutch/brake
pedal is fully depressed and attachement clutch control
is in the disengaged position.
• When the engine is running, any attempt by the operator
to leave the seat without first setting the parking brake
should shut off the engine.
• When the engine is running and the attachment clutch is
engaged, any attempt by the operator to leave the seat
should shut off the engine.
• The attachment clutch should never operate unless the
operator is in the seat.
BLADE CARE
For best results mower blades must be kept sharp. Replace
bent or damaged blades.
CENTER
HOLE
STAR
18
CUSTOMER RESPONSIBILITIES
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean
to assure proper cooling.
Do not attempt to clean fan or transmission while engine is
running or while the transmission is hot. To prevent possible
damage to seals, do not use high pressure water or steam
to clean transaxle.
• Inspect cooling fan to be sure fan blades are intact and
clean.
• Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean cooling
fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte-
nance is not required for the life of the transaxle. Should the
transaxle ever leak or require servicing, contact your nearest
authorized service center/department.
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps or
covers. Adding or checking level of electrolyte is not
necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the
battery to “leak” power.
• Disconnect BLACK battery cable first then RED battery
cable and remove battery from tractor.
• Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush
until bright.
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See “REPLACING BATTERY” in the
SERVICE AND ADJUSTMENTS section of this manual).
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF-SJ. Select the oil’s SAE viscosity grade
according to your expected operating temperature.
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
SAE VISCOSITY GRADES
-20 0 30 40 80 100
-30 -20 0 20 30 40
F
C
32
-10 10
60
5W-30
SAE 30
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least
once a year if the tractor is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine and
after each eight (8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the oil level.
FIG. 14
CLOSED
AND
LOCKED
POSITION
YELLOW
CAP
DRAIN
TUBE
OIL DRAIN VALVE
• Unlock drain valve by pushing inward and turning coun-
terclockwise.
• To open, pull out on the drain valve.
• After oil has drained completely, close and lock the drain
valve by pushing inward and turning clockwise until the
pin is in the locked position as shown.
• Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
• Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS” section of this manual.
• Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
TO CHANGE ENGINE OIL (See Figs. 14 and 15)
Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
• Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
FIG. 15
19
CUSTOMER RESPONSIBILITIES
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.
IN-LINE FUEL FILTER (See Fig. 17)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
• With engine cool, remove filter and plug fuel line sec-
tions.
• Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
• Be sure there are no fuel line leaks and clamps are
properly positioned.
• Immediately wipe up any spilled gasoline.
CLAMP
FUEL
FILTER
CLAMP
CLEANING
• Clean engine, battery, seat, finish, etc. of all foreign
matter.
• Keep finished surfaces and wheels free of all gasoline,
oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
FIG. 16
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.
NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds removed
will cause engine damage due to overheating.
AIR FILTER (See Fig. 16)
Your engine will not run properly using a dirty air filter. Clean
the foam pre-cleaner after every 25 hours of operation or
every season. Service paper cartridge every 100 hours of
operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
• Remove knobs and cover.
TO SERVICE PRE-CLEANER
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth.
• Saturate it in engine oil. Wrap it in clean, absorbent cloth
and squeeze to remove excess oil.
• If very dirty or damaged, replace pre-cleaner.
TO SERVICE CARTRIDGE
• Clean cartridge by tapping gently on flat surface. If very
dirty or damaged, replace cartridge.
• Reinstall precleaner cartridge, cover and secure with
knobs.
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.
FOAM
PRE-CLEANER
KNOBS
COVER CARTRIDGE
FIG. 17
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush or
compressed air to remove dirt and stubborn dried gum fibers.
20
SERVICE AND ADJUSTMENTS
TRACTOR
TO REMOVE MOWER (See Fig. 18)
Mower will be easier to remove from the right side of tractor.
• Place attachment clutch in “DISENGAGED” position.
• Move attachment lift lever forward to lower mower to its
lowest position.
• Roll belt off engine pulley.
• Remove small retainer spring, and lift clutch spring off
pulley bolt.
• Remove large retainer spring, slide collar off and push
housing guide out of bracket.
• Disconnect anti-swaybar from chassis bracket by re-
moving retainer spring.
• Disconnect suspension arms from rear deck brackets
by removing retainer springs.
• Disconnect front links from deck by removing retainer
springs.
• Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER DECK IS TO BE MOUNTED ON THE TRAC-
TOR, REMOVE THE FRONT LINKS AND HOOK THE
CLUTCH SPRING INTO SQUARE HOLE IN FRAME.
TO INSTALL MOWER (See Fig. 18)
• Raise attachment lift lever to its highest position.
• Slide mower under tractor with deflector shield to right
side of tractor.
• Lower lift lever to its lowest position.
• Connect front links to mower deck and secure with
retainer springs..
• Connect suspension arms to rear deck brackets and
secure with retainer springs.
• Connect anti-swaybar to chassis bracket and secure
with retainer spring.
• Push clutch cable housing guide into bracket, slide
collar onto guide and secure with large retainer spring.
• Install belt onto engine pulley.
Fig. 18
SUSPENSION ARMS
RETAINER SPRINGS
(BOTH SIDES)
RETAINER SPRING
ANTI-SWAY BAR
HOUSING GUIDE
FRONT LINK
COLLAR
ENGINE PULLEY
LARGE
RETAINER
SPRING
CLUTCH SPRING
SMALL RETAINER SPRING
BRACKET
SQUARE HOLE
DEFLECTOR SHIELD
WARNING: TO AVIOD SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
• Depress clutch/brake pedal fully and set parking brake.
• Place motion control lever in neutral (N) position.
• Place attachment clutch in “DISENGAGED” position.
• Turn ignition key to “STOP” and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug.
21
SERVICE AND ADJUSTMENTS
NUT "E"
"D"
"D"
MANDREL
FIG. 21
NUT "F"
FRONT LINKS
FIG. 22
FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-
SIDE.
To obtain the best cutting results, the mower housing should
be adjusted so that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in its highest position.
Check adjustment on right side of tractor. Measure distance
“D” directly in front and behind the mandrel at bottom edge
of mower housing as shown.
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
FIG. 19
SUSPENSION ARM
LIFT LINK ADJUSTMENT NUT
FIG. 20
“A” “A”
BOTTOM EDGE OF
MOWER TO GROUND BOTTOM EDGE OF
MOWER TO GROUND
GROUND LINE
TRUNNION
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or
driveway. Make sure tires are properly inflated (See “PROD-
UCT SPECIFICATIONS” section of this manual). If tires are
over or underinflated, you will not properly adjust your
mower.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)
• Raise mower to its highest position.
• At the midpoint of both sides of mower, measure height
from bottom edge of mower to ground. Distance “A” on
both sides of mower should be the same or within 1/4"
of each other.
• If adjustment is necessary, make adjustment on one
side of mower only.
• To raise one side of mower, tighten lift link adjustment
nut on that side.
• To lower one side of mower, loosen lift link adjustment
nut on that side.
NOTE: Three full turns of adjustment nut will change mower
height about 1/8".
• Recheck measurements after adjusting.
• Before making any necessary adjustments, check that
both front links are equal in length.
• If links are not equal in length, adjust one link to same
length as other link.
• To lower front of mower loosen nut “E” on both front links
an equal number of turns.
• When distance “D” is 1/8" to 1/2" lower at front than rear,
tighten nuts “F” against trunnion on both front links.
• To raise front of mower, loosen nut “F” from trunnion on
both front links. Tighten nut “E” on both front links an
equal number of turns. The two front links must remain
equal in length.
• When distance “D” is 1/8" to 1/2" lower at front than rear,
tighten nut “F” against trunnion on both front links.
• Recheck side-to-side adjustment.
22
SERVICE AND ADJUSTMENTS
TO ADJUST BRAKE (See Fig. 24)
Your tractor is equipped with an adjustable brake system
which is mounted on the side of the transaxle.
If tractor requires more than six (6) feet stopping distance at
high speed in highest gear on a level dry concrete or paved
surface, then brake must be adjusted.
• Depress clutch/brake pedal and engage parking brake.
• Measure distance between brake operating arm and nut
“A” on brake rod.
• If distance is other than 1-9/16", loosen jam nut and turn
nut “A” until distance becomes 1-9/16". Retighten jam
nut against nut “A”.
• Road test tractor for proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest au-
thorized service center/department.
WITH PARKING BRAKE “ENGAGED”
JAM NUT
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUST-
MENT IS NECESSARY CONTACT YOUR NEAREST
AUTHORIZED SERVICE CENTER/DEPARTMENT
OPERATING
ARM
NUT
“A”
FIG. 24
IDLER
PULLEYS
MANDREL
PULLEYS
FIG. 23
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 23)
The mower blade drive belt may be replaced without tools.
Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -
• Remove mower from tractor (See “TO REMOVE
MOWER” in this section of manual).
• Work belt off both mandrel pulleys and idler pulleys.
• Pull belt away from mower.
BELT INSTALLATION -
• Work belt around both mandrel pulleys and idler pulleys.
• Make sure belt is in all pulley grooves and inside all belt
guides.
• Install mower (See "To Install Mower" in this section of
manual).
1-9/16”
TO REPLACE MOTION DRIVE BELT
(See Fig. 25)
Park the tractor on level surface. Engage parking brake. For
assistance, there is a belt installation guide decal on bottom
side of left footrest.
BELT REMOVAL -
• Remove mower (See “TO REMOVE MOWER” in this
section of manual).
NOTE: Observe entire motion drive belt and position of all
belt guides and keepers.
• Remove belt from stationary idler and clutching idler.
• Remove belt downward from around engine pulley.
• Pull belt slack toward rear of tractor. Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades.
• Remove belt from center span keeper and pull belt away
from tractor.
BELT INSTALLATION -
• Carefully work new belt down around transmission
cooling fan and onto the input pulley.
• Slide belt into the center span keeper.
• Pull belt toward front of tractor and roll around the top
groove of engine pulley.
• Install belt through stationary idler and clutching idler.
• Make sure belt is in all pulley grooves and inside all belt
guides and keepers.
• Install mower (See “TO INSTALL MOWER” in this
section of manual).
23
SERVICE AND ADJUSTMENTS
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 27)
• Block up axle securely.
• Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do not
lose).
• Repair tire and reassemble.
• On rear wheels only: align grooves in rear wheel hub and
axle. Insert square key.
• Replace washers and snap retaining ring securely in
axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
FIG. 27
RETAINING
RING
WASHERS
SQUARE KEY
(REAR WHEEL ONLY)
AXLE COVER
ADJUSTMENT
BOLT
FIG. 26
NEUTRAL
LOCK GATE
MOTION CONTROL
LEVER
TRANSAXLE MOTION CONTROL LEVER
NEUTRAL ADJUSTMENT (See Fig. 26)
The motion control lever has been preset at the factory and
adjustment should not be necessary.
• Loosen adjustment bolt in front of the right rear wheel,
and lightly tighten.
• Start engine and move motion control lever until tractor
does not move forward or backward.
•Hold motion control lever in that position and turn engine
off.
• While holding motion control lever in place, loosen the
adjustment bolt.
• Move motion control lever to the neutral (N) (lock gate)
position.
• Tighten adjustment bolt securely.
NOTE: If additional clearance is needed to get to adjustment
bolt, move mower deck height to the lowest position.
After above adjustment is made, if the tractor still creeps
forward or backward while motion control lever is in neutral
position, follow these steps:
• Loosen the adjustment bolt.
• Move the motion control lever 1/4 to 1/2 inch in the
direction it is trying to creep.
• Tighten adjustment bolt securely.
• Start engine and test.
• If tractor still creeps, repeat above steps until satisfied.
TRANSMISSION REMOVAL/REPLACEMENT
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operating the tractor. See “PURGE TRANSMIS-
SION” in the Operation section of this manual.
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steer-
ing wheel and reassemble per instructions in the Assembly
section of this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on your
tractor. If damage has occurred to affect the front wheel toe-
in or camber, contact your nearest authorized service
center/department.
FIG. 25
ENGINE
PULLEY
CLUTCHING
IDLER
STATIONARY
IDLER
TRANSMISSION
INPUT PULLEY
24
SERVICE AND ADJUSTMENTS
FIG. 29
FIG. 30
TO REPLACE HEADLIGHT BULB
• Raise hood.
• Pull bulb holder out of the hole in the backside of the grill.
• Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
• Close hood.
REPLACING BATTERY (See Figs. 29 and 30)
CAUTION: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals
at the same time. Before connecting
battery, remove metal bracelets,
wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
• Lift seat pan to raised position.
• Disconnect BLACK battery cable first then RED battery
cable and carefully remove battery from tractor.
• Install new battery with terminals in same position as old
battery.
• First connect RED battery cable to positive (+) terminal
with hex bolt and keps nut as shown. Tighten securely.
Slide terminal cover over terminal.
• Connect BLACK grounding cable to negative (-) terminal
with remaining hex bolt and keps nut. Tighten securely.
SEAT PAN
KEPS
NUT
HEX
BOLT
POSITIVE (RED)
CABLE
NEGATIVE
(BLACK) CABLE
TERMINAL
COVER
WEAK OR DEAD
BATTERY
FULLY CHARGED
BATTERY
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 28)
WARNING: Lead-acid batteries generate
explosive gases. Keep sparks, flame
and smoking materials away from bat-
teries. Always wear eye protection when
around batteries.
If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" in the Customer Responsibili-
ties section of this manual).
If “jumper cables” are used for emergency starting, follow
this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A
12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
TO ATTACH JUMPER CABLES -
• Connect one end of the RED cable to the POSITIVE (+)
terminal of each battery(A-B), taking care not to short
against tractor chassis.
• Connect one end of the BLACK cable to the NEGATIVE
(-) terminal (C) of fully charged battery.
• Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
• BLACK cable first from chassis and then from the fully
charged battery.
• RED cable last from both batteries.
FIG. 28
25
ENGINE
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 32)
The throttle control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
• With engine not running, move throttle control lever to
fast position.
• Check that swivel is against stop. If it is not, loosen
cable clamp screw and pull cable back until swivel is
against stop. Tighten cable clamp screw securely.
TO ADJUST CHOKE CONTROL (See Fig. 33)
The choke control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
• With engine not running, move choke control (located on
dash panel) to full choke position.
• Loosen knob and remove cover assembly from air
cleaner.
SERVICE AND ADJUSTMENTS
HOOD
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 31)
• Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
• To replace, reverse above procedure.
FIG. 31
HEADLIGHT WIRE
CONNECTOR
• Choke should be closed. If it is not, loosen casing clamp
screw and move choke cable until choke is completely
closed. Tighten casing clamp screw securely.
• Replace air cleaner cover assembly and tighten knob.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems, take
your tractor to an authorized service center for repair and/or
adjustment.
High speed stop is factory adjusted. Do not adjust - damage
may result.
IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST AUTHORIZED SERVICE CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE TO MAKE ANY NECESSARY
ADJUSTMENTS.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
• Check wiring. See electrical wiring diagram in the Repair
Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The fuse
holder is located behind the dash.
CLAMP SCREW
FIG. 33
FIG. 32
SWIVEL CLAMP
SCREW
STOP
26
STORAGE
Immediately prepare your tractor for storage at the end of the
season or if the tractor will not be used for 30 days or more.
CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool
before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage. When mower
is to be stored for a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store in a clean, dry
area.
• Clean entire tractor (See “CLEANING” in the Customer
Responsibilities section of this manual).
• Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adjustments
section of this manual).
• Lubricate as shown in the Customer Responsibilities
section of this manual.
• Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery may require
recharging.
• To help prevent corrosion and power leakage during long
periods of storage, battery cables should be discon-
nected and battery cleaned thoroughly (see “TO CLEAN
BATTERY AND TERMINALS” in the Customer Respon-
sibilities section of this manual).
• After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
• If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM
PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL
HOSE, OR TANK DURING STORAGE. ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
• Drain the fuel tank.
• Start the engine and let it run until the fuel lines and
carburetor are empty.
• Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during stor-
age. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil.
(See “ENGINE” in the Customer Responsibilities section of
this manual).
CYLINDER(S)
• Remove spark plug(s).
• Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
• Turn ignition key to “START” position for a few seconds
to distribute oil.
• Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season to another.
• Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
• If possible, store your tractor indoors and cover it to give
protection from dust and dirt.
• Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
27
PROBLEM CAUSE CORRECTION
TROUBLESHOOTING POINTS
Will not start 1. Out of fuel. 1. Fill fuel tank.
2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.
3. Engine flooded. 3. Wait several minutes before attempting to start.
4. Bad spark plug. 4. Replace spark plug.
5. Dirty air filter. 5. Clean/replace air filter.
6. Dirty fuel filter. 6. Replace fuel filter.
7. Water in fuel. 7. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8. Loose or damaged wiring. 8. Check all wiring.
9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments
section.
10. Engine valves out of adjustment. 10. Contact an authorized service center/department.
Hard to start 1. Dirty air filter. 1. Clean/replace air filter.
2. Bad spark plug. 2. Replace spark plug.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Dirty fuel filter. 4. Replace fuel filter.
5. Stale or dirty fuel. 5. Drain fuel tank and refill with fresh gasoline.
6. Loose or damaged wiring. 6. Check all wiring.
7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjustments
section.
8. Engine valves out of adjustment. 8. Contact an authorized service center/department.
Engine will not turn over 1. Brake pedal not depressed. 1. Depress brake pedal.
2. Attachment clutch is engaged. 2. Disengage attachment clutch.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Blown fuse. 4. Replace fuse.
5. Corroded battery terminals. 5. Clean battery terminals.
6. Loose or damaged wiring. 6. Check all wiring.
7. Faulty ignition switch. 7. Check/replace ignition switch.
8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.
9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.
Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery.
start 2. Corroded battery terminals. 2. Clean battery terminals.
3. Loose or damaged wiring. 3. Check all wiring.
4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.
Loss of power 1. Cutting too much grass/too fast. 1. Set in “Higher Cut” position/reduce speed.
2. Throttle in “CHOKE” position. 2. Adjust throttle control.
3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.
4. Dirty air filter. 4. Clean/replace air filter.
5. Low oil level/dirty oil. 5. Check oil level/change oil.
6. Faulty spark plug. 6. Clean and regap or change spark plug.
7. Dirty fuel filter. 7. Replace fuel filter.
8. Stale or dirty fuel. 8. Drain fuel tank and refill with fresh gasoline.
9. Water in fuel. 9. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Spark plug wire loose. 10. Connect and tighten spark plug wire.
11. Dirty engine air screen/fins. 11. Clean engine air screen/fins.
12. Dirty/clogged muffler. 12. Clean/replace muffler.
13. Loose or damaged wiring. 13. Check all wiring.
14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments
section.
15. Engine valves out of adjustment. 15. Contact an authorized service center/department.
Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
2. Bent blade mandrel. 2. Replace blade mandrel.
3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.
28
PROBLEM CAUSE CORRECTION
TROUBLESHOOTING POINTS
Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not
when operator leaves seat corrected, contact an authorized service center/
with attachment clutch department.
engaged
Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
2. Mower deck not level. 2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.
4. Bent blade mandrel. 4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes.
grass, leaves, and trash around mandrels.
Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction.
rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.
3. Frozen idler pulley. 3. Replace idler pulley.
4. Frozen blade mandrel. 4. Replace blade mandrel.
Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.
2. Travel speed too fast. 2. Shift to slower speed.
3. Wet grass. 3. Allow grass to dry before mowing.
4. Mower deck not level. 4. Level mower deck.
5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.
6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.
7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.
8. Mower drive belt worn. 8. Replace mower drive belt.
9. Blades improperly installed. 9. Reinstall blades sharp edge down.
10. Improper blades used. 10. Replace with blades listed in this manual.
11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes.
grass, leaves, and trash around mandrels.
Headlight(s) not working 1. Switch is “OFF”. 1. Turn switch “ON”.
(if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).
3. Faulty light switch. 3. Check/replace light switch.
4. Loose or damaged wiring. 4. Check wiring and connections.
5. Blown fuse. 5. Replace fuse.
Battery will not charge 1. Bad battery cell(s). 1. Replace battery.
2. Poor cable connections. 2. Check/clean all connections.
3. Faulty regulator (if so equipped). 3. Replace regulator.
4. Faulty alternator. 4. Replace alternator.
Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.
2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.
3. Air trapped in transmission during shipment 3. Purge transmission.
or servicing.
Engine “backfires” 1. Engine throttle control not set at “SLOW” 1. Move throttle control to “SLOW” position and allow
when turning engine position for 30 seconds before stopping engine. to idle for 30 seconds before stopping engine.
“OFF”
29
BATTERY
FUSE
IGNITION
SWITCH
RED RED
RED BLACK
IGNITION
UNIT
HEADLIGHTS
REMOVABLE
CONNECTIONS
BLACK
BLACK BLACK
WHITE
WHITE
WHITE
RED
BLACK
ORANGE
BLACK
BROWN
BLACK
BLACK
BLACK
STARTER
M
SEAT SWITCH
(NOT OCCUPIED)
GROUNDING
CONNECTOR
ATT'MENT CLUTCH
(CLUTCH OFF)
CLUTCH / BRAKE
(PEDAL UP)
SOLENOID
BLACK
LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM ALTERNATOR
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
DIODE
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
A
AMMETER
RED
G
BSM
A1
A2
L
HOUR
METER
(OPTIONAL)
(OPTIONAL)
SPARK
PLUG
GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
IGNITION SWITCH
CIRCUITPOSITION
OFF
B+A1RUN/LIGHT
B + S + A1START
M+G+A1
B+A1RUN
“MAKE”
A2+L
NONE
NONE
NONE
(IF SO EQUIPPED)
NON-REMOVABLE
CONNECTIONS
BLUE
FUEL SHUT-OFF SOLENOID
FUEL
LINE
TRACTOR - - MODEL NUMBER PPR20H42STA
SCHEMATIC
30
TRACTOR - - MODEL NUMBER PPR20H42STA
ELECTRICAL
28
29
26
24
42
43
27
27
25
41
27
27
40
33
90
30
8
2
1
27
D.C. AMPERES
45
16
16
22
79 21
52
31
TRACTOR - - MODEL NUMBER PPR20H42STA
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Hd 1/4-20unc X 3/4
8 176689 Box Battery Fender
16 176138 Switch Interlock
21 175685 Harness Socket Light
22 4152J Bulb, Light # 1156
24 4799J Cable Battery
25 146147 Cable Battery 6 Ga Red w/16 wire
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 Unc
28 4207J Cable Ground 6ga 12 black
29 121305X Switch Plunger Nc Gray
30 175566 Switch Ign
33 140401 Key Ign Molded Generic
40 179720 Harness Ign
41 71110408 Bolt Fin Hex 1/4-20uncx 1/2
42 131563 Cover Terminal Red
43 178861 Solenoid
45 121433X Ammeter Rectangular
52 141940 Protection Loop
90 180449 Cover Terminal Battery
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
32
TRACTOR - - MODEL NUMBER PPR20H42STA
CHASSIS
26 25
58
219
20
219
23
64
208
13
208 11
1
3
2
9
208
208
5
5
207
3
3
3
142
3
3
3
142
17
29
28
12
51
57
53
52
54
55
145
37
3
37
24
26 25
3
31
24
30
35
3
26
33 10
26
34
35
18
14
38
14
206
212
159
33
TRACTOR - - MODEL NUMBER PPR20H42STA
CHASSIS
KEY PART
NO. NO. DESCRIPTION
1 174619 Chassis
2 176554 Drawbar
3 17060612 Screw 3/8-16 X .75
5 155272 Bumper Hood/Dash
9 168337X012 Dash P/L
10 72140608 Bolt Carriage 3/8-16 x 1
11 174996 Panel Dash Lh
12 145660 Clip Tinnerman
13 172105X010 Panel Dash Rh
14 17490608 Screw Thdrol 3/8-16 x 1/2
17 159639X428 Hood LT/PL
18 126938X Bumper Hood
20 180679 Plate Mtg Battery Fuel Tank
23 124028X Bushing
24 74780616 Bolt Fin Hex 3/8-16 x 1 Gr 5
25 19131312 Washer 13/32 X 13/16 X 12 Ga
26 73800600 Nut Lock Hex W/Ins 3/8-16 Unc
28 179844 Grille/Lens Asm
29 170472X599 Lens LT/PL
30 169470X428 Fender Footrest STLT Pnt
31 136619 Bracket Fender
33 179716X428 Footrest Pnt Lh
34 179717X428 Footrest Pnt Rh
35 72110606 Bolt Rdhd Sht Sqnk 3/8-16 x 3/4
37 17490508 Screw Thdrol 6/16-18 x 1/2 TYT
38 175710 Bracket Asm Pivot Mower Rear
51 73800400 Nut Lock Hex W/Ins 1/4-20
52 19091416 Washer 9/32 x 7/8 x 16 Ga.
53 144697 Bracjet Grukke Lh
54 161464 Screw Hex Wshd 8-18 x 7/8
55 144696 Bracket Grille Rh
57 74780412 Bolt Hex 1/4-20 x 3/4
58 174930 Duct Air
64 154798 Dash Lower STLT
142 175702 Plate Reinforcement STLT
145 156524 Rod Pivot Chassis/Hood
159 169473X428 Cupholder
206 170165 Bolt Shoulder 5/16-18
207 17670508 Screw Thdrol 5/16-18 x 1/2
208 17670608 Screw Thdrol 3/8-16 x 1/2
212 156229 Insert Lens Relect
219 17000512 Screw 5/16-18 x 3/4
- - 5479J Plug BTN Blk
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
34
TRACTOR - - MODEL NUMBER PPR20H42STA
DRIVE
66
29
28
32
30
52
32
59
38
61
41
53
35
55
36
62
35
36
22
39
34
16
1
77
77
30
52
56 64
65
212
63
116
70
57
96
26
2519
24
26
26
76
78
75
74
27
26
15
37
51
27 51
48
151
202
49
47
50
120
81
156 166
165
82
168
163
14
164
21
8
10
83
159
161
198
158
162
169
150
84
16
199
16
250
71
200
73 16
250
197
95
89
69
35
TRACTOR - - MODEL NUMBER PPR20H42STA
DRIVE
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1 - - - - - - Transaxle Hydro Gear 314-0510
(Order Parts From Transaxle
Manufacturer)
8 165619 Rod Shift Hydro LT
10 76020416 Pin Cotter 1/8 x 1 CAD
14 10040400 Washer Lock Hvy Helical
15 74490544 Bolt, Hex FLGHD 5/16-18 Gr. 5
16 73800500 Nut Lock Hex W/Ins 5/16-18 Unc P
19 73800600 Nut Lock Hex W/Wsh 3/8-16 Unc
21 140845 Knob, Round 1/2-13
22 169498 Rod, Brake Hydro
24 73350600 Nut
25 106888X Spring, Brake Rod
26 19131316 Washer
27 76020412 Pin Cotter 1/8 x 3/4 CAD.
28 175765 Rod, Parking Brake
29 71673 Cap, Parking Brake
30 169592 Bracket, Transaxle
32 74760512 Bolt Hex Hd 5/16-18 Unc x 3/4
34 175578 Shaft, Foot Pedal
35 120183X Bearing, Nylon
36 19211616 Washer
37 1572H Pin, Roll
38 179114 Pulley, Composite
39 74760648 Bolt, Fin Hex 3/8-16 x 3
41 175556 Keeper, Belt Idler
47 127783 Pulley, Idler, V-Groove
48 154407 Bellcrank Clutch Grnd Drv STL
49 123205X Retainer, Belt
50 74760624 Bolt
51 73680600 Nut Crownlock 3/8-16 UNC
52 73680500 Nut Crownlock 5/16-18 UNC
53 105710X Link, Clutch
55 105709X Spring, Return, Clutch
56 17060620 Screw 3/8-16 x 1-1/4
57 140294 V-Belt, Ground Drive
59 169691 Keeper, Center Span
61 17120614 Screw 3/8-16 x .875
62 8883R Cover, Pedal
63 175410 Pulley, Engine
64 71170764 Bolt, Hex
65 10040700 Washer
66 154778 Keeper Belt Engine
69 142432 Screw
70 134683 Guide Belt
71 169183 Strap Torque Lh Hydro
73 169182 Strap Torque Rh Hydro
74 137057 Spacer, Axle
75 121749X Washer 25/32 x 1-1/4 x 16 Gauge
76 12000001 E-Ring
77 123583X Key, Square
78 121748X Washer 25/32 x 1-5/8 x 16 Gauge
81 165596 Shaft Asm. Cross Hydro
82 123782X Spring Torsion T/A
83 19171216 Washer 17/32 x 3/4 x 16 Ga.
84 169594 Link Transaxle
89 169373X428 Console, Hydro
95 170201 Control Asm Bypass Hydro
96 4497H Retainer Spring 1" Zinc/Cad
116 72140608 Bolt RDHD SQNK 3/8-16 UNC x 1
120 73900600 Nut Lock Flg 3/8-16 Unc
150 175456 Spacer Retainer
151 19133210 Washer 13/32 x 2 x 10 Ga.
156 166002 Washer Srrted 5/16 ID x 1.125
158 165589 Bracket Shift Mount
159 165494 Hub Tapered Flange Shift Lt
161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5
162 73680400 Nut Crownlock 1/4-20 Unc
163 74780416 Bolt Hex Fin 1/4-20 Unc x 1 Gr 5
164 19091010 Washer 5/8 x .281 x 10 Ga
165 165623 Bracket Pivot Lever
166 166880 Screw 5/16-18 x 5/8
168 165492 Bolt Shoulder 5/16-18 x .561
169 165580 Plate Fastening Lt
197 169613 Nyliner Snap-In 5/8" ID
198 169593 Washer Nyl 7/8 ID x .105
199 169612 Bolt Shoulder 5/16-18 Unc
200 72140508 Bolt Rdhd Sqnk 5/16-18 Unc x 1
202 72110614 Bolt Carr Sh 3/8-16 x 1-3/4 Gr 5
212 145212 Nut Hex flange Lock
250 17060612 Screw Thdrol. 3/8-16 x .75
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
36
TRACTOR - - MODEL NUMBER PPR20H42STA
STEERING ASSEMBLY
5
5
4
3
43
6
43
8
10
40
32
11
8
6
87
46
46
8
6
87
29
88
71
29
17
43
91
2
1
41
42
37
36
37
38
39
44
51 54
33
35
34
68 67
67
67
13
65
68
15
15
15
29
29
82
63
11
37
TRACTOR - - MODEL NUMBER PPR20H42STA
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 159944X428 Wheel Steering
2 172393 Axle Asm Cast Iron LT
3 169840 Spindle Asm LH
4 169839 Spindle Asm RH
5 6266H Bearing Race Thrust Harden
6 121748X Washer 25/32 X 1-5/8 X 16 Ga
8 12000029 Ring Klip #t5304-75
10 175121 Link Drag
11 10040600 Washer Lock Hvy Hlcl Spr 3/8
13 136518 Spacer Brg Axle Front
15 145212 Nut Hex Flange Lock
17 177876 Shaft Asm Steering
29 17060612 Screw 3/8-16 x .75
32 171888 Rod Tie
33 19111216 Washer 11/32 x 3/4 x 16 Ga
34 10040500 Washer Lock Hvy Hlcl Spr 5/16
35 73540500 Crownlock Nut 5/16-24 Unf
36 155099 Bushing Strg
37 152927 Screw
38 159946X428 Insert Cap Strg Wh
39 19132411 Washer 13/32 X 1-1/20 X 11 Ga
40 7810H Lock nut
41 159945 Adaptor Wheel Strg
42 145054X428 Boot Steering Dash
43 121749X Washer 25/32 X 1 1/4 X 16 Ga
44 153720 Extension Steering Shaft LR/LT
46 121232X Cap Spindle Fr Top Blk
51 73800500 Nut Lock Hex w/Ins 5/16-18
54 74780520 Bolt Fin Hex 5/16-18 Unc x 1-1/4
63 74780616 Bolt Fin Hex 3/8-16unc x 1 Gr. 5
65 160367 Spacer Brace Axle
67 72140618 Bolt Rdhd Sq 3/8-16 Unc x 2-3/4
71 175146 Steering Asm
68 169827 Axle, Brace
82 169835 Bracket Susp Chassis Front
87 173966 Washer Flat .781 x 1-1/2 x .14
88 175118 Bolt Shoulder 7/16-20 Unc
91 175553 Clip Steering
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
38
TRACTOR - - MODEL NUMBER PPR20H42STA
SEAT ASSEMBLY
1 171683 Seat
2 140551 Bracket Pivot Seat 8 720
3 71110616 Bolt Fin Hex 3/8-16unc X 1
4 19131610 Washer 13/32 X 1 X 10 Ga
5 145006 Clip Push-In
6 73800600 Nut Hex w/Ins. 3/8-16 Unc
7 124181X Spring Seat Cprsn 2 250 Blk Zi
8 17000616 Screw 3/8-16 x 1.5 Smgml
9 19131614 Washer 13/32 X 1 X 14 Ga.
10 174894 Pan Seat
11 166369 Knob Seat
12 121246X Bracket Mounting Switch
13 121248X Bushing Snap Blk Nyl 50 Id
14 72050412 Bolt Rdhd Sqnk 1/4-20x1-1/2
15 134300 Spacer Split 28x 88
16 121250X Spring Cprsn
17 123976X Nut Lock 1/4 Lge Flg Gr 5 Zinc
21 171852 Bolt Shoulder 5/16-18 Unc
22 73800500 Nut Hex Lock W/Ins 5/16-18
24 19171912 Washer 17/32 X 1-3/16 X 12 Ga.
25 127018X Bolt Shoulder 5/16-18 X 62
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
1
24
16
15
12
13
17
25
4
3
8
9
7
8
9
7
11
2
6
22
21
5
10
5
14
39
TRACTOR - - MODEL NUMBER PPR20H42STA
DECALS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION
6
2
1
5,8
4,10
3,9
11
7
WHEELS AND TIRES
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
10
3
16
9
1 59192 Cap Valve Tire
2 65139 Stem Valve
3 170455 Tire F T 15 X 6 0 - 6 Service
4 59904 Tube Front (Service Item Only)
5 106732X421 Rim Asm 6"front Service
6 278H Fitting Grease (Front Wheel Only)
7 9040H Bearing Flange (Front Wheel nly)
8 106108X421 Rim Asm 8"rear Service
9 170456 Tire R T 20x10-8 Service
10 7152J Tube Rear (Service Item Only)
11 104757X421 Cap Axle Blk 1 50 X 1 00
- - 144334 Sealant, Tire ( 10 oz. Tube)
8
20
14
5
1 157032 Decal Oper
2 176303 Decal Fender Auto
3 176308 Decal Hood LH
4 177020 Decal Side Panel Logo
5 180710 Decal HP Engine
8 179128 Decal Deck "B" 42"
9 172740 Decal Fender Logo
10 157140 Decal Fender Danger E/F
11 172743 Decal Ins Strg Whl
12 170563 Decal Mower Warn Keep Hand
Away
1
14 160396 Decal V-Belt Schematic
16 176307 Decal Hood Rh
20 145005 Decal Bat Dan/Psn
- - 169210 Decal By Pass Lt Hydro
- - 179768X428 Pad Footrest LH
- - 179769X428 Pad Footrest RH
- - 138311 Decal Handle Lft Height Adjust
- - 173587 Decal Fend Reflector Rh
- - 173589 Decal Fend Reflector Lh
- - 182770 Manual Owner's (English)
- - 182771 Manual Owner's (French)
2
211 44
12
40
TRACTOR - - MODEL NUMBER PPR20H42STA
ENGINE
14
38
2
1
OPTIONAL EQUIPMENT
Spark Arrester
29
10
62
6
5
72
13
26
25
4
8
17
16
17
3
81
23
45
44
46
32
31
33
37
33
41
112
40
41
TRACTOR - - MODEL NUMBER PPR20H42STA
ENGINE
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
1 170771 Control, Throttle
2 17720408 Screw Hex Thd Cut 1/4-20 x 1/2
3 - - - - - - - Engine Briggs Model 407777
(Order Parts from Engine Mfg.)
4 149723 Muffler, Asm. Twin Lo-Tone
5 160589 Pipe Exhaust Intek 20 RH
6 159955 Pipe Exhaust Intek 20 LH
8 171877 Bolt 5/16-18 UNC x 3/4 w/Sems
10 162797 Shield Browing B&S Intek II
13 165391 Muffler Gasket
14 148456 Tube Drain Oil Easy
16 11050600 Washer, Lock Ext tooth 3/8
17 17060624 Screw 3/8-16 x 1-1/2
23 169837 Shield, Browning/Debris Guard
25 145996 Control Choke
26 73920600 Nut Keps 3/8-24 UNF
29 137180 Arrester, Spark
31 180645 Tank, Fuel
32 140527 Cap Gauge, Fuel
33 123487X Clamp, Hose Blk
37 137040 Line, Fuel 7.5
38 148315 Plug Drain Oil Easy
40 124028X Bushing Snap Nyl Blk Fuel Line
41 139277 Stem Tank Fuel
44 17670412 Screw Hex Wsh Thdrol 1/4-20 x 3/4
45 17000612 Screw Hex Wsh Thdrol 3/8-16 x 3/4
46 19091416 Washer 9/32 x 7/8 x 16 Ga.
62 10040500 Washer Lock Hvy Hlcl Spr 5/16
72 71070512 Screw Hex Hd Cap 5/16-18 x 3/4
81 73510400 Nut Keps Hex 1/4-20 Unc
112 3645J Bushing
42
15
14
13
11
10
98
16
68
37
30
31
32
33
146
148
145
150
45
144
147
147
142
149
142 49
50
51
54
52
53 55
56
34
1
46
44
21
24
25
26
27
2
28
29
23
21
21
21
18
18
20
2
48
59
19
4
3
56
21
40
143
36
40
37
40
159
TRACTOR - - MODEL NUMBER PPR20H42STA
MOWER DECK
152
151
153 154
157
158
67
153
156
155
113
117
116
118
119
114
115 112
114
117 119
116
115
111
118
113
102
102
104
103 105
106
104
105
106
103
101
132 91
94
182
95
183
132
43
TRACTOR - - MODEL NUMBER PPR20H42STA
MOWER DECK
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1 165892X421 Mower Deck Assembly, 42"
2 72140506 Bolt
3 138017 Bracket Asm Fr. Sway Bar 3/42
4 165460X Bracket Asm Deck 42" Sway Bar
5 4939M Retainer Spring
6 178024 Bar Sway Deck
8 850857 Bolt 3/8-24 x 25 Grade 8 patched
9 10030600 Washer, Lock
10 140296 Washer, Hardened
11 134149 Blade, Mulching 42” Std
138498 Blade Mower 42” Hi-Lift Std
13 137645 Shaft Assembly, Mandrel, Vented
14 128774 Housing, Mandrel, Vented
15 110485X Bearing, Ball, Mandrel
16 174493 Stripper, Mandrel Deck
18 72140505 Bolt, Carriage 5/16-18 x 5/8
19 132827 Bolt, Shoulder
20 159770 Baffle, Vortex
21 73680500 Nut
23 177563 Bracket, Deflector Mower 42"
24 105304X Cap, Sleeve 80 x 112 Blk Mower
25 123713X Spring, Torsion, Deflector 2 52
26 110452X Nut, Push Phos & Oil
27 130968X428 Shield, Deflector 42" Blk
28 19111016 Washer 11/32 x 5/8 x 16 Gauge
29 131491 Rod, Hinge 42" 6 75 W/G
30 173984 Screw Thdrol
31 129963 asher, Spacer Mower Vented
32 173436 Pulley, Mandrel
33 178342 Nut, Toplock
34 72110614 Bolt
36 173438 Pulley, Idler, Flat
37 19131316 Washer 13/32 x 13/16 x 16 Gauge
40 73680600 Nut
44 140088 Guard, Mandrel, LH
45 4497H Retainer
46 137729 Screw, Thdrol 1/4-20 x 5/8 T
48 133944 Washer, Hardened
49 174284 Roller Assembly, Cam Follower
50 131340 Bolt, Shoulder #10-24 Grade 5
51 69180 Locknut
52 139888 Bolt, Shoulder 5/16-18 UNC
53 131845 Arm Assembly, Pad, Brake
54 133943 Washer, Hardened
55 155046 Arm, Idler
56 122052X Spacer, Retainer
59 173442 Guard TUV Idler
67 171598 Knob Round
68 144959 V-Belt, 42" Mower
91 180532 Bracket Asm Noseroller LH
94 132264 Roller Nose 38 & 42
95 180533 Bracket Asm Noseroller RH
101 136420 Mulcher Cover
102 71081010 Screw, Pan Hd Phillip 10-24 x 5/8
103 19061216 Washer, Flat
104 10071000 Washer, Lock
105 160793 Latch Assembly
106 2029J Nut, Weld
111 179292X421 Bracket, Gauge, Wheel LH
112 179293X421 Bracket, Gauge, Wheel RH
113 17060510 Screw 3/8-16 x .625
114 73510500 Nut Keps 5/16-18 Unc
115 72110505 Bolt Carr 5/16-18 x 5/8
116 4898H Bolt, Shoulder
117 165746 Wheel, Gauge
118 73930600 Nut Centerlock 3/8-16
119 19121414 Washer 3/8 x 7/8 x 14 Ga.
132 17060612 Screw 3/8-16 x .75
142 165890 Arm Spring Brake Mower
143 157109 Bracket Arm Idler 42"
144 173441 Keeper Belt 42" Clutch Cable
145 173437 Pulley Idler Flat
146 173443 Bolt Carriage Idler
147 131335 Spring Extension
148 169022 Spring Return Idler
149 165898 Retainer Spring Yellow
150 19091216 Washer 9/32 x 3/4 x 16 Ga.
151 169670 Bracket Clutch Cable
152 169676 Clutch Cable 42"
153 169674 Washer Flat 3/8" Type B
154 169675 Spring Retainer
155 169671 Spring Retention LVR CLTCH CAB
156 169672 Spacer Clutch Cable
157 169669 Rod Clutch Cable 3/8"
158 17720408 Screw Hex Thd Cut 1/4-20 x 1/2
159 72140614 Bolt Rdhd Sqn 3/8-16 UNC x 1-3/4
182 179126 Rod Roller Nose
183 163552 Retainer Spring
- - 130794 Mandrel Assembly (Includes
Housing Shaft and Shaft Hardware
Only - Pulley Not Included)
- - 172559 Replacement Mower, Complete
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
44
TRACTOR - - MODEL NUMBER PPR20H42STA
MOWER LIFT
36
15
20
1617 18 20
20
15
20
4
5
6
2
3
1
6
5
4
7
8
37
41
40
38
12
11
31
32
31
32
19
19
13
13
13
13
45
TRACTOR - - MODEL NUMBER PPR20H42STA
MOWER LIFT
1 159460 Wire Asm Inner/Sprg W/plunger LT
2 159471 Shaft Asm Lift RH w/Inf
3 105767X Pin Groove 1 500 Zinc
4 12000002 E Ring #5133-62
5 19211621 Washer 21/32 X 1 X 21 Ga
6 120183X Bearing Nylon Blk 629 Id
7 125631X Grip Handle
8 170770 Button Plunger
11 139865 Link Lift LH Fixed Length
12 139866 Link Lift RH Fixed Length
13 4939M Retainer Spring
15 173288 Link Front
16 73350800 Nut Jam Hex 1/2-13 Unc
17 175689 Trunnion
18 73800800 Nut Lock W/Wsh 1/2-13 Unc
19 139868 Arm Suspension Rear
20 163552 Retainer Spring
31 169865 Bearing Pvt Lift
32 73540600 Nut Crownlock 3/8 - 24
36 155097 Pointer Height Indicator
37 123935X Plug Hole Blk 1.485/1.515 Dia.
38 17060516 Screw 5/16-18 x 1
40 19112410 Washer 11/32 x 1-1/2 10 Ga.
41 155098 Indicator Height STLT
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
46
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in
materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will
repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be
defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's
warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be
paid by the purchaser unless such return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the
date of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date
of original purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-
tained in accordance with the instructions furnished. This Warranty does not apply to any product which has
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal
wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,
standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights
which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
In Canada contact:
Electrolux Canada Corp.
7075 Ordan Drive
Mississauga, Ontario
L5T 1K6
Electrolux Home Products, Inc.
Outdoor Products Customer Service Dept.
250 Bobby Jones Expressway
Augusta, GA 30909 USA
47
15 DEGREES MAX.
FOLD ALONG DOTTED LINE
THIS IS A 15 DEGREE SLOPE
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
WARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid
quality standards. As with all mechanical products, some adjustments or part replacement may be
necessary during the life of your unit.
FOR SERVICE OR REPLACEMENT PARTS:
1. Consult your dealer/place of purchase.
2. Consult the yellow pages of your phone directory for the name of the nearest service dealer
(under saws for Chain Saws or under lawn mowers for Trimmers, Brushcutters, and
Blowers).
3. For replacement parts, have available the following information:
a. Model Number/Manufacturer's I.D. Number.
b. Description of part.
NOTE: Electrolux Home Products provides parts and service through its authorized distribu-
tors and dealers; therefore, all requests for parts and service should be directed to your
local dealer(s). The philosophy of Electrolux Home Products is to continually improve
all of its products. If the operating characteristics or the appearance of your product
differs from those described in this Manual, please contact your local local dealer for
updated information and assistance.
PARTS AND SERVICE