Powerwave Technologies 5JS0078 Multi-Carrier RF Power Amplifier User Manual G3H 851 80 Manual
Powerwave Technologies Inc Multi-Carrier RF Power Amplifier G3H 851 80 Manual
Users Manual
G3H-851-80 Multi-Carrier Power Amplifier Installation and Service Manual 044-05xxx Rev A November 2005 © 2005 Powerwave Technologies, Incorporated. All rights reserved. Powerwave Technologies and the Powerwave logo are registered trademarks Powerwave Technologies, Inc. reserves the right to make changes to the documentation and equipment including, but not limited to, component substitution and circuitry changes. Changes that impact this manual may subsequently be incorporated in a later revision of this manual. This Powerwave product is designed to operate within the Normal Operating (typical operating) ranges or conditions specified in this document. Operation of this equipment beyond the specified ranges in this document may cause (1) spurious emissions that violate regulatory requirements; (2) the equipment to be automatically removed from service when maximum thresholds are exceeded; or (3) the equipment to not perform in accordance with its specifications. It is the Operator's responsibility to ensure this equipment is properly installed and operated within Powerwave operating specifications to obtain proper performance from the equipment and to comply with regulatory requirements. 044-05xxx Rev A Warnings, Cautions, and Notes Warnings, cautions, and notes are found throughout this manual. The associated icons in warnings and cautions are used to quickly identify a potential condition that could result in the consequences described below if precautions are not taken. Notes clarify and provide additional information to assist the user. WARNING This warning symbol means danger. You are in a situation that could cause bodily injury. Before you work on any equipment, be aware of the hazards involved with electrical and RF circuitry and be familiar with standard practices for preventing accidents. CAUTION This caution symbol means reader, be careful. In this situation, the user might do something that could result in equipment damage or loss of data. Note 044-05xxx Rev A This note symbol means reader, take note. Notes contain helpful suggestions or references to material not covered in the document. Procedures are not contained in notes. Revision Record Revision Record ii Revision Letter Date of Entry Reason for Change November, 2005 Original version of product 044-05xxx Rev A Table of Contents Chapter Number Chapter 1 1-1 1-2 1-3 1-4 1-5 1-5.1 Installation 2-1 Operating Instructions 3-1 Introduction ................................................................................................................................ 3-1 Controls and Indicators.............................................................................................................. 3-1 RESET Switch ........................................................................................................................... 3-1 LED Status Indicator and RESET/On/Off Toggle Switch .......................................................... 3-1 RJ-11 PC Interface .................................................................................................................... 3-2 Initial Start-Up and Operating Procedures................................................................................. 3-2 Chapter 4 4-1 4-2 4-3 4-4 4-4.1 4-4.2 4-4.3 4-4.4 4-4.5 4-5 4-6 4-7 1-1 Introduction ................................................................................................................................ 2-1 Unpacking and Inspection ......................................................................................................... 2-1 Air Conditioning ......................................................................................................................... 2-1 Electrical Load ........................................................................................................................... 2-2 Installation Instructions .............................................................................................................. 2-3 Installing the Amplifier into the Sub-rack ................................................................................... 2-3 Combo Connector...................................................................................................................... 2-4 Chapter 3 3-1 3-2 3-2.1 3-2.2 3-2.3 3-3 General Description Page Introduction ................................................................................................................................ 1-1 General Description ................................................................................................................... 1-1 Functional and Physical Specifications ..................................................................................... 1-4 Ordering Information.................................................................................................................. 1-5 General Safety ..............................................................................Error! Bookmark not defined. Electronic Modules .......................................................................Error! Bookmark not defined. Chapter 2 2-1 2-2 2-3 2-4 2-5 2-5.1 2-5.2 Title Principles of Operation ................................................................... 4-1 Introduction ................................................................................................................................ 4-1 RF Input Signal .......................................................................................................................... 4-1 RF Output Load ......................................................................................................................... 4-1 Functional Description ............................................................................................................... 4-1 Preamplifier................................................................................................................................ 4-2 Main and Error Amplifiers .......................................................................................................... 4-2 Alarm Monitoring and Control .................................................................................................... 4-2 First and Second Loop Control Circuits..................................................................................... 4-3 Pilot Tone Generator ................................................................................................................. 4-3 Amplifier Module Cooling........................................................................................................... 4-3 Power Distribution...................................................................................................................... 4-3 Amplifier Alarms......................................................................................................................... 4-4 044-05xxx Rev A iii Chapter 5 5-1 5-2 5-3 5-4 5-4.1 5-4.2 5-4.3 5-4.4 5-5 5-5.1 5-5.2 Maintenance 5-1 Introduction ................................................................................................................................ 5-1 Periodic Maintenance ................................................................................................................ 5-1 Test Equipment Required For Test ........................................................................................... 5-1 Amplifier Performance Test ....................................................................................................... 5-2 Amplifier Spurious Emissions Test: ........................................................................................... 5-2 Gain Test: .................................................................................................................................. 5-3 Input Return Loss: ..................................................................................................................... 5-4 Test Data Sheet ......................................................................................................................... 5-5 Return For Service Procedures ................................................................................................. 5-5 Obtaining An RMA ..................................................................................................................... 5-5 Repackaging For Shipment ....................................................................................................... 5-5 Appendix A Abbreviations and Acronyms List of Figures Figure Number Figure Title Page Figure 1-1. Model G3H-851-80 Amplifier – Front and Rear Isometric View.............................................. 1-1 Figure 1-2. Model G3H-851-80 Amplifier Side View.................................................................................. 1-2 Figure 1-3. Model G3H-851-80 Amplifier Bottom View .............................................................................1-2 Figure 1-4. Model G3H-851-80 Amplifier Front Panel ............................................................................... 1-3 Figure 2-1. Power Switch Functions and Unlocking/Locking Thumbscrews............................................. 2-3 Figure 2-2. Combo Connector (Male, on Rear of G3H-851-80 Amplifier Module) .................................... 2-4 Figure 3-1. G3H-851-80 Controls and Indicators ...................................................................................... 3-1 Figure 4-1. Functional Block Diagram ....................................................................................................... 4-2 Figure 5-1. Amplifier Test Setup Diagram – Configuration A .................................................................... 5-3 Figure 5-2. Amplifier Test Setup – Configuration B .................................................................................. 5-4 List of Tables Table Number Table Title Page Table 1-1. G3H-851-80 Amplifier Specifications........................................................................................ 1-4 Table 1-2. Major System Components ..................................................................................................... 1-5 Table 2-1. Averaged Heat Loading ............................................................................................................ 2-2 Table 2-2. Averaged DC Current Load ...................................................................................................... 2-2 Table 2-3. G3H-851-80 Amplifier Combo Connector Specifications ......................................................... 2-4 Table 3-1. Status Indicator Colors and Status ........................................................................................... 3-2 Table 4-1. G3H-851-80 Alarm States ........................................................................................................ 4-4 Table 5-1. Periodic Maintenance ............................................................................................................... 5-1 Table 5-2. Test Equipment Required ......................................................................................................... 5-1 Table 5-3. Amplifier Performance Data ..................................................................................................... 5-5 iv 044-05xxx Rev A Chapter 1 General Description 1-1 Introduction This manual contains information and procedures for installation and servicing of Powerwave’s G3H-85180 Amplifier. The manual is organized into two chapters as follows: Chapter 1 General Description Chapter 4 Principles of Operation Chapter 2 Installation Chapter 5 Maintenance Chapter 3 Operating Instruction Appendix A Glossary of Terms 1-2 General Description The G3H-851-80 Power Amplifier, shown in Figure 1-1through Figure 1-4, operates in the 18 MHz frequency band from 851 MHz to 869 MHz with an instantaneous bandwidth of not more than 18 MHz. The instantaneous bandwidth is the maximum frequency band in which any two or more signals can occupy .The amplifier’s instantaneous bandwidth is set automatically and does not require any manual setup. Front Rear Figure 1-1. Model G3H-851-80 Amplifier Front and Rear Isometric View 044-05xxx Rev A 1-1 0.389 in. (0.99 cm) 17.06 in. (43.33 cm) 12.09 in. (30.70 cm) 1.59 in. (4.03 cm) 13.96 in. (35.45 cm) 19.58 in. (49.73 cm) Figure 1-2. Model G3H-851-80 Amplifier Side View 1.90 in. (4.82 cm) 3.86 in. (9.80 cm) Figure 1-3. Model G3H-851-80 Amplifier Bottom View 1-2 044-05xxx Rev A n ESET Combo Connector – Power. Alarms, and RF I/O RS-232 Port Figure 1-4. Model G3H-851-80 Amplifier Front Panel 044-05xxx Rev A 1-3 1-3 Specifications Electrical, mechanical, and environmental specifications for the G3H-851-80 amplifier are listed in Table 1-1. Table 1-1. G3H-851-80 Amplifier Specifications Frequency Range 851-869 MHz; Maximum Instantaneous Bandwidth 18 MHz bandwidth (lowest to highest transmitted frequency) Carrier Types IDEN, 1X-EVDO/IS-95 Minimum Channel Spacing 1.25 MHz for 1X-EVDO/IS-95, 30 kHz for iDEN Total Maximum Input Power -11.69 dBm @ 80 Watts (to achieve rated power); -11.01 dBm max. –5.7 dBm or greater causes input overdrive shutdown. Total Average Output Power 80 Watts @27Vdc, @+25 °C DC/RF Conversion Efficiency > 16% Intermodulation Distortion and In-Band Spurious: -63 dBc (Min) @ +26 to +28 Vdc @ 80 Watts; 600 KHz channel spacing within 25 MHz bandwidth* RF Gain at 869 to 894 MHz 63 dB +1 dB Gain Flatness: +0.5 dB @ 26 – 28 Vdc Gain Variation Over Temperature: +0.5 dB from 26 Vdc to 28 Vdc over -20 to +50 °C Output Protection: Mismatch protected Input Port Return Loss: 11 dB Out of Band Spurious: Better than –60 dBc, +26 Vdc to +28 Vdc Spurious Performance ITU-R SM329-9, Category A, non-carrier related Duty Cycle: Continuous DC Input Voltage: +27 Vdc ± 1 Vdc, operational range +21.0 Vdc to 30 Vdc amplifier will disable at < 20.5 Vdc or > +30.5 Vdc. DC Input Current: 26.5 Amps typical @ 80 W out, 28 A max @ 80 Watts (over temperature or over voltage); Operating Temperature: -33 ºC. to +50 ºC. Storage Temperature: -40 ºC. to +85 ºC. Operating Humidity: 5 % to 95 % relative humidity (non-condensing) Storage Humidity: 5 % to 95 % relative humidity (non-condensing) Altitude -50 to +4000 M (-164 to 13,125 ft.) RF Input / Output / Status / Alarm / Control / DC Input Connectors: 21-Pin D-Subminiature combo connector Maintenance Port RJ-11, RS-232 (for factory use only) Continued next page Switches 1-4 Reset/On/Off Switch 044-05xxx Rev A Indicators: LED; Green (normal), Yellow (minor alarm), Red (critical alarm) STATUS Dimensions: 35.46 cm wide, 9.56 cm high, 45.0 cm deep (including handles) Weight: 13 kg (28.6 lb.) Note This Powerwave product is designed to operate within the normal operating (typical operating) ranges or conditions specified in this document. Operation of this equipment beyond the specified ranges may cause (1) spurious emissions that violate regulatory requirements; (2) the equipment to be automatically removed from service when maximum thresholds are exceeded; or (3) the equipment to not perform in accordance with its specifications. It is the operator's responsibility to ensure this equipment is properly installed and operated within Powerwave operating specifications to obtain proper performance from the equipment and to comply with regulatory requirements. Industry Canada: The Manufacturer's rated output power of this equipment is for single carrier operation. For situations when multiple carrier signals are present, the rating would have to be reduced by 3.5 dB, especially where the output signal is re-radiated and can cause interference to adjacent band users. This power reduction is to be by means of input power or gain reduction and not by an attenuator at the output of the device. 1-4 Ordering Information Table 1-2 lists major system component numbers and descriptions for use in ordering. Table 1-2. Major System Components Model Number Description G3H-851-80 80-Watt Amplifier, +27 Vdc *Amplifier sub-racks sold and described separately 044-05xxx Rev A 1-5 (Page intentionally left blank) 1-6 044-05xxx Rev A Chapter 2 Installation 2-1 Introduction This chapter contains unpacking, inspection, and installation instructions for the G3H-851-80 Multi-Carrier Power Amplifier (MCPA). Carefully read all material in this chapter prior to equipment installation. Also, read and review the operating procedures in chapter 3 prior to installing the equipment. 2-2 Unpacking and Inspection This equipment has been operated, tested, and calibrated at the factory. Only in the event of severe shocks or other mistreatment should any substantial readjustment be required. Carefully unpack each piece of equipment after it has reached the installation site and is approximately in place. Carefully open the amplifier containers and remove the contents. Inventory all items to ensure all needed materials have been delivered. Retain all packing material to support any claim of shipping damage or for use in the event that the equipment must be returned to the factory. CAUTION Exercise care in handling equipment during inspection to prevent damage caused by rough or careless handling. Visually inspect the Amplifier for damage that may have occurred during shipment as follows: 1. Inspect the MCPA for damage that may have occurred during shipment. 2. Check for evidence of water damage, bent or warped chassis, loose screws or nuts, or extraneous packing material in the connector(s). CAUTION Before applying power, make sure that all connectors are secure. Make sure that the input and output are properly terminated at 50 ohms. Do not operate the amplifier without a load attached. Refer to Table 1-1 for input power requirements. Excessive input power may damage the equipment. If the equipment is damaged: • The carrier is your first area of recourse. • A claim should be filed with the carrier once the extent of any damage is assessed. We cannot stress too strongly the importance of IMMEDIATE careful inspection of the equipment and the subsequent IMMEDIATE filing of the necessary claims against the carrier, if necessary. If the equipment is damaged and must be returned to the factory: • Please write or phone for return authorization. • Powerwave may not accept returns without a return authorization. 2-3 Air Conditioning Each G3H-851-80 amplifier generates 1981 BTU/hour of heat at full 80-Watt power. A 1-ton air conditioner offsets 12,000 BTUs per hour of heat. Each sub-rack, exclusive of amplifiers, generates 044-05177 Rev A 2-1 approximately 42 BTU per hour of heat. The G3H-851-80 amplifier is designed to operate within the extended low temperature and high temperature environments defined in Table 1-1. Table 2-1 describes the heat load (at 80 Watts typical) for a 3-sector (70%), 2-sector (80%), omni (90%), and typical (100%) site. Perform a site survey to determine actual air conditioning needs. Table 2-1. Averaged Heat Loading Amplifier Power No. Of Amplifiers 3-Sector (70%) Averaged BTU/hour 2-Sector (80%) Averaged BTU/hour 80 80 80 80 6,956 5,217 3,478 1,739 5,565 3,710 1,855 1-Sector (90%) Averaged BTU/hour 100% Typical 7,924 5,943 3,962 1,981 3,806 1,903 2-4 Electrical Load Table 2-2 lists the current consumption at 27 Vdc. Table 2-2. Averaged DC Current Load Amplifier Power 80 80 80 80 2-2 No. Of 3-Sector (70%) 2-Sector (80%) 1-Sector (90%) Amplifiers Averaged Current Averaged Current Averaged Current 88.8 A 66.6 A 44.4 A 22.2 A 72.6 A 48.4 A 24.2A 50.2 A 25.1 A 100% Typical 106 A 79.5 A 53 A 26.5 A 044-05177 Rev A 2-5 Installation Instructions Install the G3H-851-80 amplifier as follows: WARNING Turn off external primary DC power before connecting DC power cables. 2-5.1 Installing the Amplifier into a Sub-rack 1. Inspect the 21WA4 male combo connector (Figure 2-2) on the rear of each amplifier. Verify that all pins are straight, no pins are recessed, packing material is removed, and that the alignment shield is not bent. 2. Set the power Reset/On/Off switch on each amplifier to “Off” (down position) as shown in Figure 2-1. CAUTION Do not slam or force the amplifier into the sub-rack. This may cause the pins on the combo connector of the amplifier to become recessed or broken. 3. With the thumbscrews in the unlock position, install the amplifier(s) into the sub-rack, positioning each in accordance with the information in the system manual. Turn the top and bottom thumbscrews to the lock position as shown in Figure 2-1 to secure the amplifier(s) in the sub-rack. WARNING Check your work before applying DC voltage to the amplifier. Make certain all connections are tight and correct. 4. Measure primary DC input voltage. DC input voltage should be +27 Vdc ±1.0 Vdc. If the DC input voltage is above or below the limits, call and consult an electrician before you turn on your amplifier system. 5. Refer to Chapter 3 for initial turn-on and checkout procedures. Unlocked Position Locked Position 3-Position Switch: Reset (Up) On (Middle) Off (Down) Figure 2-1. Power Switch Functions and Unlocking/Locking Thumbscrews 044-05177 Rev A 2-3 2-5.2 Combo Connector The power, alarm, control, and RF connections on the amplifier are made through a 21WA4 male connector, located on the rear of the amplifier. Pins are listed and described in Table 2-3. Alarms are interpreted by the amplifier sub-rack and reported to the base station as a system level alarm. A1 2 3 4 5 6 7 8 9 A3 A2 A4 10 11 12 13 14 15 16 17 Figure 2-2. Combo Connector (Male, on Rear of G3H-851-80 Amplifier Module) Table 2-3. G3H-851-80 Amplifier Combo Connector Signal List Pins/Signal Names 2-4 A1 RF Input (Coaxial Contact) A2 +27 Vdc (Power Contact) A3 Ground (Power Contact) A4 RF Output (Coaxial Contact) TX H (RS-485) 10 System Reset TTL TX L (RS-485) 11 NC GND 12 NC RX H (RS-485) 13 AMP AO RX L (RS-485) 14 AMP A1 GND 15 AMP A2 MOD_DET 16 NC Summary Fault 17 MCPA Temp DC (On/Off) 044-05177 Rev A Chapter 3 Operating Instructions 3-1 Introduction This chapter contains a description of the G3H-851-80 Multi-Carrier Power Amplifier (MCPA) controls, indicators, and initial start-up and operating procedures. 3-2 Controls and Indicators The controls and indicators for the G3H-851-80 Power Amplifier consist of the primary power RESET toggle switch, the LED STATUS indicator, and the RJ-11 PC Interface as shown in Figure 3-1. 3-2.1 RESET Switch The RESET Switch, located on the front panel, has three positions, each with its own function. • The momentary up position resets fault indications and returns the MCPA to normal operation if a critical or hard fault does not prevent such operation. When the switch is released, it automatically returns to the middle position. • The middle position allows normal operation. If no critical faults are present, the MCPA operates normally. • The down position is used to turn the MCPA off. The MCPA remains disabled until the switch is manually returned to the middle position. RJ-11 PC Interface Reset/On/Off Toggle Switch Multi-Colored LED Status Indicator Figure 3-1. G3H-851-80 Controls and Indicators 3-2.2 LED Status Indicator and RESET/On/Off Toggle Switch The status indicator, located on the front panel, is a single, tri-color LED. Status is indicated by a combination of color and intermittent/steady operation. The LED has tri-color capability: red, yellow, and green. The LED’s blinking frequency is 0.5-1 Hz with a duty cycle of 45-55%. The LED indicates the status of the MCPA as listed in Table 3-1. 044-05177 Rev A 3-1 Table 3-1. Status Indicator Colors and Status Control/Indicator Description STATUS (Multi-colored LED Indicator) LED Color MCPA Status Green (solid) RF enabled, Reset/On/Off switch set to On (middle position). Operation normal. Green (blinking) Standby. Yellow (solid) Minor* alarm - APC function enabled. Yellow Blinking VSWR Warning. Red (solid) Major* alarm – Critical fault present. If present on only one amplifier, amplifier replacement required. If present on all amplifiers in a sub-rack, a fault likely exists in the sub-rack or in the RF load attached to the sub-rack. Red/Yellow (alternating) Downloading. Do not interrupt power. Toggle Switch Positions RESET (Up) Amplifier in RESET mode. LED indicates Boot mode, then turns solid green. On (Middle) Amplifier enabled. LED indicates solid green Off (Down) Amplifier RF disabled. LED Indicates solid red. * See Table 4-1 for an explanation of major and minor alarms. 3-2.3 RJ-11 PC Interface The RJ-11 PC Interface connector located on the front panel is for updating the amplifier’s firmware, and is for factory use only. 3-3 Initial Start-Up and Operating Procedures To perform the initial start-up, proceed as follows: 1. Verify that all input and output cables are properly connected. CAUTION Note Before applying power, make sure that the input and output of the amplifier are properly terminated at 50 ohms. Do not operate the amplifier without a load attached. Refer to table 1-2 for input power requirements. Excessive input power may damage the amplifier. The amplifiers must be warmed up for a minimum of 5 minutes prior to setting power levels. Failure to properly warm the amplifiers may result in lower output power, once the amplifiers reach operating temperature. 2. Turn on the supply that provides +27 Vdc to the amplifier. 3. Place the power 3-position (Reset/On/Off) switch on the amplifier front panel to the On (middle) position. 4. Allow the amplifiers to warm up for at least 5 minutes before taking power readings. 3-2 044-05177 Rev A Chapter 4 Principles of Operation 4-1 Introduction This chapter contains functional descriptions of the G3H-851-80 Multi-Carrier Power Amplifier (MCPA). 4-2 RF Input Signal The maximum input power for all carrier frequencies to the MCPA should not exceed the limits specified in Table 1-1 4-3 RF Output Load For good power transfer to the RF load, the load impedance should be as closely matched to the output impedance of the MCPA as possible. A VSWR of less than 1.5:1 across the working band of frequencies is satisfactory. If the MCPA is operated into a filter, it maintains its distortion characteristics outside the signal band even if VSWR is infinite. A parasitic signal of less than one-watt incident on the output will not cause distortion at a higher level than the normal forward distortion (i.e. -65 dBc). 4-4 Functional Description The MCPA is a linear, feed-forward amplifier that operates in the frequency band from 851 MHz to 869 MHz with an instantaneous bandwidth of less than 18 MHz. Instantaneous bandwidth is the maximum frequency band that a set of two or more signals can occupy .The MCPA’s instantaneous bandwidth is set automatically and does not require manual setup. The MCPA provides a gain of 63 dB. Typical outputs for different carrier types are specified in Table 1-1. Each MCPA module is self-contained and functionally independent of any other MCPA in a system. The MCPAs are designed for parallel operation to achieve a high peak power output. Each MCPA has an alarm board that monitors performance. If a failure or fault occurs, it is transmitted to the subrack via the module rear connector. The sub-rack reports all alarms to the host system. Continuously comparing active paths with passive references, and correcting for small variations through RF feedback maintains constant gain. All gain variations, for example those due to temperature, are reduced to the passive reference variations. Refer to Figure 4-1 for the amplifier functional block diagram. The amplifier consists of the following major functional blocks: • Preamplifier • Main amplifier • Error amplifier • Alarm monitoring and control • First and second loop control circuits • Pilot tone generator 044-05177 Rev A 4-1 Figure 4-1. Functional Block Diagram 4-4.1 Preamplifier The RF carriers are applied to the input port of the MCPA, where they are fed to the preamplifier stage. The preamplifier provides two stages of class-A mode-amplification. The output of the preamplifier is then split into two paths, one to the main amplifier and one to the error amplifier. 4-4.2 Main and Error Amplifiers The main amplifier provides a balance of gain and power and employs class AB amplification for maximum efficiency. The error amplifier and feed forward loops correct signal distortion introduced by non-linearity in the class AB main amplifier. The error amplifier operates in class A mode. The RF signal from the preamp is coupled to an attenuator and phase shifter in the first feed-forward loop where it is phase shifted by 180 degrees and amplified in the pre-main amplifier. The output from the pre-main amplifier is fed to the class AB main amplifier. The signal output from the main amplifier is sampled using a coupler, and the sample signal is combined with the main input signal and input to the second feed-forward loop. The error signal is attenuated, phase shifted 180 degrees, then fed to the error amplifier where it is amplified to a level identical to the sample output from the main amplifier. The output from the error amplifier is then coupled back and added to the output from the main amplifier. The control loops continuously make adjustments to cancel out any distortion in the final output signals. 4-4.3 Alarm Monitoring and Control The alarm logic controls the +5 Vdc bias voltage that shuts down the amplifier. During routine operation, all normal variations are automatically compensated for by the feed-forward loop control. However, when large variations occur beyond the adjustment range of the loop control, a loop fault occurs. When this happens, an alarm indicator is illuminated on the front panel of the sub-rack. The fault is transmitted back to an external summary module via the external alarm interface connection on the front panel of the sub-rack. 4-2 044-05177 Rev A 4-4.4 First and Second Loop Control Circuits The primary function of the first loop is to amplify the carrier signals and isolate an error signal for the second loop. The primary function of the second loop is to amplify the error signal to cancel out spurious products developed in the main amplifier. The input signal is amplified by a preamplifier and fed to a coupler and delay line. The signal from the coupler is fed to the attenuator and phase shifter in the first loop. The first loop control section phase shifts the main input signals by 180 degrees and constantly monitors the output for correct phase and gain. The second loop control section obtains a sample of the distortion added to the output signals by the main amplifiers. The signal is phase shifted 180 degrees, then fed to the error amplifier where it is amplified to the same power level as the input sample. The signal is then coupled to the error signal of the main amplifier output. The final output is monitored by the second loop and adjusted to ensure that the signal distortion and intermodulation distortion (IMD) on the final output is cancelled out. 4-4.5 Pilot Tone Generator A pilot tone is an internally generated signal, who’s precise frequency, phase, and amplitude is known. Passing through the amplifier, the pilot tone is distorted in the same way that signals are distorted. To accomplish this, the pilot tone signal is injected into the first loop and then detected at the feed-forward output of the second loop. The pilot tone is coupled off of the main amplifier, thus creating a second pilot tone, attenuated and phase shifted 180 degrees to be used as the reference. This second pilot tone is then amplified in the error amplifier and mixed with the signals from the main signal path. Ideally, the two pilot tones, both amplified, should cancel each other out. If they do not cancel each other out, as determined by an output detector, the information is fed back to control the gain and phase of both the main and error amplifier paths such that the output distortion is minimized. 4-5 Amplifier Module Cooling The amplifier is cooled by forced air flowing over its heat sink, which is provided by external fans mounted on the MCPA sub-rack. The fans are field replaceable. Each amplifier, when properly cooled, maintains the amplifier within the specified operating temperature range. Six inches of free space are required at both the front and rear panels of the sub-rack to allow adequate air volume to circulate over the heat sinks. 4-6 Power Distribution Primary DC power for the amplifier is provided by the host system. The amplifier module has a DC/DC converter and voltage regulator that converts the +27 Vdc to +15 Vdc, +5 Vdc, and -5 Vdc for internal use. 044-05177 Rev A 4-3 4-7 Amplifier Alarms The amplifier alarms are listed and described in Table 4-1. The front panel LEDs are described in Chapter 3. Table 4-1. G3H-851-80 Alarm States Major Alarm Causes MCPA RF section to be disabled Minor Alarm Does not cause MCPA RF section to be disabled Amplifier Alarm Definition Amplifier Mode Auto-Recovery Event/Fault Log Output Overpower Disable the MCPA immediately if the output power is > +2 dB over rated power. Major Input power decreases below APC threshold (-11.2 dBm) Records output overpower event after system disabled Enabled if the output power is > 51.7 dBm + 0.3 dB Automatic Power Control (APC) Note: If the MCPA cannot compensate the gain to maintain compliance, the Output Overpower or Input Overdrive Faults will protect the MCPA. Minor Amplifier auto-recovers when (Yellow LED the output power drops below 51.6 + 0.3 dB. display) Disable the MCPA immediately if the input RF Major power is more than –5.7 dBm Input power decreases below APC threshold (-11.2 dBm) Records input overdrive event, system disable event, each auto recovery event* High Temperature Sensor temperature is > +85° C Amplifier auto-recovers when the sensor temperature drops to < +75° C. Records over temperature event, system disable event, each auto recovery event, Low Gain Disable the MCPA if the gain of the MPCA is lower than +50 dB for a duration of 1 minute with input power no more than 33 dBm Reflected Power Reverse RF output power is > +48.3 dBm for a duration of Major 1-minute MCPA waits 15 min before initiating auto recovery. Amplifier recovers if reverse power is below +48.3 dBm High Voltage Disable the MCPA immediately if the supply DC Major voltage > +30.5 Vdc Records supply DC Auto-recovery when the supply fault event, system disable event, each voltage drops to < +29.5 Vdc auto recovery event* Low Voltage Disable the MCPA immediately if the supply DC Major voltage < +20.5 Vdc Records low voltage Auto-recovery when the supply event, system disable voltage increases to > +24 Vdc event, each auto recovery event* Input Overdrive Major Major The amplifier attempts to increase gain to more than +50 (Blinking yellow LED dB. After 10 unsuccessful attempts, permanent shutdown. display) Records low gain event, system disable event, each auto recovery event, Records high reflected power event, each auto recovery event* Continued next page 4-4 044-05177 Rev A Loop Fail Loop convergence fail Internal DC Fail Minor Internal voltages failed or out (no LED of range display) Device Fail One or more output power devices fail 044-05177 Rev A Major Major Loop converges. Tries to auto recover 10 times before permanent shut down. Records internal DC fault event, system disable event, each auto recovery event* Auto-recovery once the voltage is within the range. After 10 attempts, if still unsuccessful, permanent shutdown. Records internal DC fail event, system disable event, each auto recovery event* 10 auto-recovery attempts; if still unsuccessful, permanent shutdown.. Records device fault event 4-5 (Page intentionally left blank) 4-6 044-05177 Rev A Chapter 5 Maintenance 5-1 Introduction This chapter contains periodic maintenance and performance test procedures for the G3H-851-80 Multi-Carrier Power Amplifier (MCPA). Note Do not break the seals on equipment under warranty or the warranty will be null and void. Do not return equipment for warranty or repair service until proper shipping instructions are received from the factory. 5-2 Periodic Maintenance Periodic maintenance requirements and the intervals at which the tasks should be performed are listed in Table 5-1. Table 5-1. Periodic Maintenance Task Interval Action Inspection: 12 Months Check RF connectors to ensure that they are tight. Performance Tests 12 Months Perform annual test per paragraph 5-4. Clean Fans/Heat Sinks 3 Months Inspect for debris. Remove dust with a soft cloth/brush or vacuum cleaner. Clean the fan blades in the associated subrack. Connectors 5-3 Test Equipment Required For Test Test equipment required to test the amplifier is listed in Table 5-2. Equivalent test equipment may be substituted for any item, keeping in mind that a thermistor type power meter is required. Note All RF test equipment required must be calibrated to 0.05 dB resolutions. Any deviation from the nominal attenuation must be accounted for and factored into all output readings. Table 5-2. Test Equipment Required Nomenclature 044-05177 Rev A Manufacturer Model 5-1 Signal Generator Agilent 8656B 20 dB Attenuator, 250 Watt Bird 20 dB Attenuator, 20 Watt (2 each) Bird Tenuline Spectrum Analyzer Agilent 8560E Coax Directional Coupler Agilent 778D Power Meter / Sensor Agilent 437B / 8481A Arbitrary Waveform Generator Sony AWG2021 Network Analyzer Agilent 8753C * Any equipment substituted should have equivalent specifications. 5-4 Amplifier Performance Test Performance testing should be conducted every 12 months to ensure that the amplifier system meets the operational specifications listed in Table 5-3. Also verify system performance after any amplifier module is replaced in the field. The test equipment required to perform the testing is listed in Table 5-2, and the test setup is shown in Figure 5-1 and Figure 5-2. The frequencies used in this test are typical for an amplifier with a 18 MHz band from 851 MHz to 869 MHz. Select evenly spaced F1, F2, F3, and F4 frequencies that cover the instantaneous bandwidth of your system. To check amplifier performance, proceed as follows: Note WARNING Do not apply any RF signals to the amplifier input until instructed to do so. Ensure that the correct amount of attenuation is used between the amplifier RF CAUTION connections and the test equipment to prevent overdrive of the amplifier or the test equipment. 5-4.1 Amplifier Spurious Emissions Test: 1. Connect the test equipment as shown in Figure 5-1. 2. Configure the signal source to produce four frequencies evenly spaced across the instantaneous bandwidth to be used for the amplifier under test. 3. Adjust the output of the signal source to excite the amplifier to its rated output. 4. Use the spectrum analyzer to measure the spurious emissions performance. 5. Record test data in Table 5-3. Verify that the data are within the specifications shown in Table 1-1. 6. Reduce the output of the signal source to minimum. 7. Switch off the Main Power Switch on the amplifier under test. 5-2 044-05177 Rev A 20 dB Directional Coupler 27 Vdc Power Meter HP 437B 30 dB Attn RF Out G3H-851-80 PYTHON MultiChannel Power Amplifier Gain = 63 dB Output = 80 W = +49.03 dBm 250 W High Pwr RF In 20 dB Attn Sensor Head 8482A Power Meter HP 8648 A Signal Source 20 dB Directional Coupler 30 dB Attn Spectrum Analyzer HP 8560 E 20 W Sensor Head 8482A INPUT TEST CONFIGURATION 04-0262B-A +1.3 dBm* * Example. Ensure that sufficient attenuation is present between the amplifier output and your test equipment to avoid overdrive or damage. Refer to test equipment specifications. Figure 5-1. Amplifier Test Setup Diagram – Configuration A 5-4.2 Gain Test: 1. Disconnect: a. Spectrum analyzer b. Signal source. c. Power Meter and Sensor Head. 2. Connect the network analyzer as shown in Figure 5-2. 3. Set network analyzer as follows: a. Power output to -11 dBm max. b. Frequency start to 851 MHz. c. Frequency stop to 869 MHz. d. Normalize the network analyzer for gain and return loss. 4. Switch on the amplifier under test, and ensure that the STATUS switch is in the center position. 5. Check the amplifier gain across the band from 851 MHz to 869 MHz. Gain should be as specified in Table 1-1. Record test data in Table 5-3. 044-05177 Rev A 5-3 27 Vdc RF Out G3H-851-80 PYTHON MultiChannel Power Amplifier Gain = 63 dB Output = 80 W = +49.03 dBm 250 W RF In 40 dB Attn Network Analyzer HP 8753 D PORT 1 PORT 2 +1.3 dBm* TEST CONFIGURATION * Example. Ensure that sufficient attenuation is present between the amplifier output and your test equipment to avoid overdrive or damage. Refer to test equipment specifications. 04-0263B-A Figure 5-2. Amplifier Test Setup – Configuration B 5-4.3 Input Return Loss: 1. Retain the test configuration shown in Figure 5-2. 2. Read and record the S11 return loss measurement on network analyzer. Record test data in Table 5-3. 3. Switch off the amplifier under test. 4. Disconnect the test equipment. 5-4 044-05177 Rev A 5-4.4 Test Data Sheet Record the amplifier’s performance test data below. DATE MODULE S/N Test Conditions: Load and Source Impedance: 50 Ohms VSWR: < 1.5:1 Supply Voltage: +27 Vdc ±0.1 Vdc Table 5-3. Amplifier Performance Data Test Specification RF Gain Vcc = 27 Vdc PO = See Table 1-1 Min Max 62.5 dB 63.5 dB Data Freq. = 851 – 869 MHz Spurious Emissions Vcc = 27 Vdc PO = See Table 1-1 -63 dBc 851 – 869 MHz Band Gain Flatness Vcc = 27 Vdc PO = See Table 1-1 ±0.5 dB 851 – 869 MHz Band Input Return Vcc = 27 Vdc Loss PO = See Table 1-1 - 16 dB 851 – 869 MHz Band PASS FAIL Tested by 5-5 Return For Service Procedures When returning products to Powerwave, the following procedures will ensure optimum response. 5-5.1 Obtaining An RMA A Return Material Authorization (RMA) number must be obtained prior to returning equipment to the factory for service. Please contact our Repair Department at (714) 466-1000 to obtain this number, or FAX your request to (714) 466-5800. Failure to obtain this RMA number may result in delays in receiving repair service. 5-5.2 Repackaging For Shipment To ensure safe shipment of the amplifier, it is recommended that the original package designed for shipping the amplifier be reused. If it is not available, contact Powerwave’s Customer Service Department for packing materials. 044-05177 Rev A 5-5 (Page intentionally left blank) 5-6 044-05177 Rev A Appendix A Abbreviations and Acronyms Below is a list of the abbreviations and acronyms used in the industry. Abbreviation/ Acronym Definition ACLR Adjacent Channel Leakage Power Ratio ACP Adjacent Channel Power A/D Analog-to-Digital Conversion ADC {Analog-to-Digital Converter {Automatic Data Collection AM Amplitude Modulation AMPS Advanced Mobile Phone System ANSI American National Standards Institute APC Automatic Power Control APTT Analog Push To Talk ASG Applications Support Group ASIC Application Specific Integrated Circuit ATE Automatic (Automated) Test Equipment ATP Acceptance Test Procedure ATTEN Attenuator BER Beyond Economical Repair BOM Bill Of Materials BPF Band Pass Filter BS Base Station BTS Base Transceiver Station (System) BW BandWidth °C Degrees Celsius CAD Computer Aided Design CCA {Circuit Card Assembly CCW Counter ClockWise CDMA Code Division Multiple Access CDPD Cellular Digital Packet Data CTRL Control CW {ClockWise {Continuous Wave 044-05177 Rev A A-1 Abbreviation/ Acronym Definition dB deciBels dBc Referenced to a carrier level dBm Reference to one milliwatt dBw Reference to one watt DIN Deutsches Insitut für Normung eV DLNA Duplexer Low Noise Amplifier DPTT Digital Push To Talk DQPSK Differential Quadrature Phase Shift Keyed DSP Digital Signal Processing DUT Device Under Test ECD Estimated Completion Date ECM Electronic Counter Measure EDGE Enhanced Data for GSM Evolution EEPROM Electrically-Erasable Programmable Read-Only Memory EIA Electronic Industries Association EMC ElectroMagnetic Compatibility EMI ElectroMagnetic Interference EPROM {Electrically Programmable Read-Only Memory {Erasable Programmable Read-Only Memory ESD ElectroStatic Discharge ESG Electronic Signal Generator ETDMA Extended Time Division Multiple Access ETSI European Telecommunications Standard Institute EUT Equipment Under Test FAR Failure Analysis Report FCC Federal Communications Commission FDMA Frequency Division Multiple Access FET Field Effect Transistor FHMA Frequency Hopping Multiple Access FM Frequency Modulation FRU Field Replaceable Unit FSK Frequency Shift Key modulation GHz Gigahertz GMSK Gaussian Minimum Shift Keying GOLAY See GSC GSC Golay Sequential Code A-2 044-05177 Rev A Abbreviation/ Acronym Definition GSM Global System for Mobile Communications HPF High Pass Filter HW Hardware Hz Hertz IAW In Accordance With IC Integrated Circuit IMD InterModulation Distortion IRL Input Return Loss IS-54 Interim Standard 54 for TDMA IS-95 Interim Standard 95 for CDMA ISDN Integrated Services Digital Network ISM Industrial, Scientific and Medical unlicensed frequency bands ISO {International Organization for Standardization {ISOlator kHz Kilohertz LDA Linear Discrete Amplifier (Class A or AB) LGL Lower Guardband Limit LMR Land Mobile Radio LMS Land Mobile Systems LNA Low Noise Amplifier LO Local Oscillator LPA Linear Power Amplifier LPF Low Pass Filter LSL Lower Specification Limit LVD Low Voltage Disconnect MC MultiChannel MCA MultiChannel Amplifier MCPA {MultiCarrier Power Amplifier {MultiChannel Power Amplifier MCR MultiChannel Rack MFRM {Multiple Frequency Radio Mobile {Multifunction Frequency Radio Modulation MHz Megahertz MSO Master Switch Office MTBF Mean Time Between Failures MTSO Master Telephone Switch Office 044-05177 Rev A A-3 Abbreviation/ Acronym Definition MU Measurement Uncertainty M&TE Measuring and Test Equipment NAMPS Narrow Analog Mobile Phone System NIOSH National Institute for Occupational Safety and Health NIST National Institute for Standards and Technology NMT Nordic Mobile Telephone NVM NonVolatile Memory OEM Original Equipment Manufacturer OFDM Orthogonal Frequency Division Multiplexing OMS Operational Method Sheet OOB Out Of Box O/P Output OSHA Occupational Safety and Health Administration PA Power Amplifier PAF Powerwave Amplifier Frame PAR Peak to Average Ration PCB Printed Circuit Board PCMCIA Personal Computer Memory Card International Association PCN Personal Communications Network PCS {Personal Communications Services {Personal Communication System(s) PDA Personal Digital Assistant PEP Peak Envelope Power PF PicoFarads PHS Personal Handyphone System – Japan PLC Product Life Cycle PLL Phase Locked Loop PM {Phase Modulation {Preventive Maintenance PMR Peak to Minimum Ratio PO Purchase Order PPM Parts Per Million PSC {PCS Single Channel {Product Serialization Code PSTN Public Switched Telephone Network PTI Powerwave Technologies, Inc. A-4 044-05177 Rev A Abbreviation/ Acronym Definition PTT Push To Talk PWAV Powerwave QA Quality Assurance QAM Quadrature Amplitude Modulation RBW Resolution Band Width RF Radio Frequency RFI Radio Frequency Interference RFQ Request For Quotation RFS RF Solutions RFSU RF Switching Unit RGO Return Goods Order RH Relative Humidity RL Return Loss RMA {Rack-Mounted Amplifier {Return Material Authorization RMP Reliability Monitoring Plan (Procedure) RMS Root Mean Square RSS Root Sum Square Rx Receive, Receiver SCHPA Single-Channel High Power Amplifier SCPA Single Channel Power Amplifier SIM System Interface Module SMA SubMiniature Type A (coaxial connector) SMT Surface Mount Technology SN Serial Number SO System Outage SOE Sequence of Events SW SoftWare TBC To Be Confirmed TBD To Be Determined (To Be Defined) TCXO Temperature Controlled crystal Oscillator TD {Temperature Drift {Temporary Deviation TDMA Time Division Multiple Access TRU Transmit Receive Unit 044-05177 Rev A A-5 Abbreviation/ Acronym Definition TRX Transceiver (Transmit / Receiver) Unit Tx Transmit, Transmitter UAI Use As Is UART Universal Asynchronous Receiver Transmitter UCL Upper Control Limit UCLR Upper Control Limit for Range UGL Upper Guardband Limit UL Underwriters Laboratories UMTS Universal Mobile Telecommunications System UNL Unit Nominal Level URG Unit Reference Gain USL Upper Specification Limit UUT Unit Under Test VADJ Voltage ADJust (signal name frequently found on schematic or block diagrams) VBW Video Band Width VCO Voltage Controlled Oscillator VFWD Voltage ForWarD (signal name frequently found on schematic or block diagrams) VREFL Voltage REFLected (signal name frequently found on schematic or block diagrams) VSWR Voltage Standing Wave Ratio VVA Voltage Variable Attenuator WCDMA Wideband Code Division Multiple Access XMT Transmit XMTR Transmitter A-6 044-05177 Rev A NOTES Corporate Headquarters Powerwave Technologies, Inc. 1801 East St. Andrew Place Santa Ana, CA 92705 USA Tel: 714-466-1000 Fax: 714-466-5800 www.powerwave.com Main European Office Antennvägen 6 SE-187 80 Täby Sweden Tel: +46 8 540 822 00 Fax: +46 8 540 823 40 Hong Kong Office 23 F Tai Yau Building 181 Johnston Road Wanchai, Hong Kong Tel: +852 2512 6123 Fax: +852 2575 4860 ©Copyright January 2005, Powerwave Technologies, Inc. All Rights reserved. Powerwave, Powerwave Technologies, The Power in Wireless and the Powerwave logo are registered trademarks of Powerwave Technologies, Inc.
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