Proform 831246460 User Manual XP 680 Manuals And Guides L0609258

PROFORM Treadmill Manual L0609258 PROFORM Treadmill Owner's Manual, PROFORM Treadmill installation guides

User Manual: Proform 831246460 831246460 PROFORM PROFORM XP 680 - Manuals and Guides View the owners manual for your PROFORM PROFORM XP 680 #831246460. Home:Fitness Equipment Parts:Proform Parts:Proform PROFORM XP 680 Manual

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ModelNo.831.24646.0
Serial No.
Serial Number Decal

LL EXERClS
User's Manual

t
, Assembly
, Operation
, Maintenance
, Part List and Drawing

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Crosstrainer

TABLE OF CONTENTS
iMPORTANT PRECAUTIONS
................................................................
BEFORE YOU BEGIN ......................................................................
ASSEMBLY ...............................................................................
OPERATION AND ADJUSTMENT .............................................................
HOW TO FOLD AND MOVE THE TREADMILL ..................................................
TROUBLESHOOTING
.....................................................................
CONDiTiONiNG GUiDELiNES ...............................................................
PART LIST ..............................................................................
EXPLODED DRAWING ....................................................................
ORDERING REPLACEMENT PARTS ..................................................
WARRANTY ......................................................................

3
5
6
9
18
19
21
22
24
Back Cover
Back Cover

iMPORTANT PRECAUTIONS

The decaJs shown at the right have been placed on your
treadmill, if a decal is missing, or if it is not legible, call toJJ=
free 1 =888=533=1333 and order a free replacement decal
Apply the decal in the location shown. Note: The decaJs are
not shown at actuaJ size.

BEFORE YOU BEGIN
Thank you for selecting the revolutionary PROFORM ®
XP 680 CROSSTRAINER treadmill. The XP 680
CROSSTRAINER treadmill offers an impressive array
of features designed to make your workouts at home
more enjoyable and effective. And when you're not exercising, the unique XP 680 CROSSTRAINER treadmill can be folded up, requMng less than half the floor
space of other treadmills.
For your benefit, read this manual carefully before
using the treadmill. If you have questions after read-

ing this manual, call 1-800-4-MY-HOME ®(1-800-4694663).To help us assist you, please note the product
model number and serial number before calling. The
model number of the treadmill is 831.24646.0. The serial number can be found on a decal attached to the
treadmill (see the front cover of this manual for the location).
Before reading further, please review the drawing
below and familiarize yourself with the labeled parts.

Dumbbells
Fan

Accessory Tray
Handrail

Storage Latch

Console
Pulse Sensor

Key/Clip

Upright
Reset/Off
Breaker

Walking Belt
Foot Rail

Power Cord
RIGHT SiDE
Cushioned Walking Platform
for maximum exercise comfort

BACK

Rear Roller
Adjustment Bolts

ASSEMBLY
Make sure that the power cord is unplugged. Assembly requires two persons. Set the treadmill in a cleared
area and remove all packing materials. Do not dispose of the packing materials until assembly is completed. Note:
The underside of the treadmill walking belt is coated with high-performance lubricant. During shipping, a small
amount of lubricant may be transferred to the top of the walking belt or the shipping carton. This is a normal condition and does not affect treadmill performance. If there is lubricant on top of the walking belt, simply wipe off the
lubricant with a soft cloth and a mild, non-abrasive cleaner.
Assembly requires

the included hex keys

_ and your own phillips

screwdriver

(_====='_

Use the drawings below to identify the assembly hardware. The number in parentheses below each drawing is
the key number of the part, from the PART LIST on pages 22 and 23. The number after the parentheses shows
the quantity needed for assembly. Note: If a part is not in the parts bag, check to see if it is preattached to one of
the parts to be assembled, if a part is missing, call toll=free 1=888=533=1333. To avoid damaging plastic
parts, do not use power tools for assembly.

1" Tek Screw (83)-2

Handail Bolt (64)-4

Extension Leg Nut (67)-2

Front Endcap
Screw (14)-2

Screw (3)-6

2.25" Extension Leg Bolt (92)-2

D
2.5" Extension Leg Bolt (65)-2

1. Make sure that the power cord is unplugged.
With the help of a second person, carefully tip
the treadmill onto its left side as shown. Partially
fold the Frame (58) so the treadmill is more stable. Do not fully fold the Frame until the
treadmill is completely assembled.

Insert an Extension Leg (89) into the base of the
Uprights (84). Hold an Extension Leg Nut (67) in
the bottom of the Extension Leg, and thread a
2.25" Extension Leg Bolt (92) into the top of the
Extension Leg. Next, thread a 2.5" Extension Leg
Bolt (65) into the bottom of the Extension Leg.
Firmly tighten the Extension Leg Bolts.
Slide a Front Endcap (44) onto the base of the
Uprights (84). Partially tighten a Front Endcap
Screw (14) into the Front Endcap and the base.

InsertthetabononeoftheHandrailBrackets
(42)
intotheindicated
slotintherightUpright(84).
AttachtheHandrailBracketwitha Screw(3).

Slot,

Slidea HandrailCap(8)ontothelowerendofa
Handrail(20).MakesurethattheHandrailCapis
orientedasshown.

Insertthetopofthe Handrail(20)intothetubeat
thetopoftherightUpright(84),andslidethe
Handrail
Cap(8)overtheHandrailBracket(42).
AttachthetopoftheHandrailtotherightUpright
withtwoHandrailBolts(64);start both Handrail
Boltsbut do not tightenthemyet.Then,attachtheHandrailtotheHandrailBracketwitha
Screw(3).TightenthetwoHandrailBolts.

Withthehelpofa secondperson,carefullytip
thetreadmillontoitsrightside.Donot fully fold
the treadmilluntil it is completely assembled.
Insert the other Extension Leg (89) into the base
of the Uprights (84). Hold an Extension Leg
Nut (67) in the bottom of the Extension Leg, and
thread a 2.25" Extension Leg Bolt (92) into the
top of the Extension Leg. Next, thread a 2.5"
Extension Leg Bolt (65) into the bottom of the
Extension Leg. Firmly tighten the Extension
Leg Bolts.
Slide the other Front Endcap (44) onto the base
of the Uprights (84). Partially tighten a Front
Endcap Screw (14) into the Front Endcap and
the base.

Attach two Base Pads (82) to the base of the
Uprights (84) with two 1" Tek Screws (83).

InsertthetabontheotherHandrailBracket(42)
intotheindicated
slotintheleftUpright(84).
AttachtheHandrailBracketwitha Screw(3).
Slidea HandrailCap(8)ontothelowerendofa
Handrail(20).MakesurethattheHandrailCapis
orientedasshown.

Insert the top of the Handrail (20) into the left
Upright (84), and slide the Handrail Cap (8) over
the Handrail Bracket (42). Attach the top of the
Handrail to the left Upright with two Handrail
Bolts (64); start both Handrail Bolts but do not
tighten them yet. Then, attach the Handrail to
the Handrail Bracket with a Screw (3). Tighten
the two Handrail Bolts. With the help of a second person, carefully raise the Uprights (84)
to a vertical position.
Attach the Latch Housing (73) to the left Upright
(84) with two Screws (3); start both Screws
and then tighten them. Note: Make sure that
the large hole in the Latch Housing is on the
indicated side.

Knob

Remove the knob from the pin. Make sure that
the collar and the spring are on the pin. (Note: If
there are two collars, place one on each side of
the spring.) Next, insert the pin into the Latch
Housing (73). Then, tighten the knob onto the pin.

Spring
Collar

See steps 1 and 3. Fully tighten the two Front
Endcap Screws (14).

Make sure that all parts are properly tightened before you use the treadmill. If there are sheets of clear
plastic on the treadmill decals, remove the plastic. To protect the floor or carpet, place a mat under the treadmill. Note: Extra hardware may be included. Keep the included hex key in a secure place; the large hex key is
used to adjust the walking belt (see page 20).

if you purchase the optional chest pulse sensor (see
page 17), follow the steps below to install the receiver
included with the chest pulse sensor.
1. Make sure that the power cord is unplugged. Remove
the indicated Screw (3) and the Access Door (76) from
the back of the Console Base (85).
2. Connect the wire on the receiver (A) to the indicated wire
extending from the Console Base (85). Hold the receiver so the small cylinder is oriented as shown and
is facing the Console Back. Attach the receiver to the
plastic posts on the Access Door (76) with the two included small screws.
3. Make sure that no wires are pinched. Reattach the
Access Door (76) with the Screw (3). Discard the other
wires included with the receiver.
8

OPERATION AND ADJUSTMENT
THE PRE=LUBRICATED

WALKING BELT

Your treadmill features a walking belt coated with highperformance lubricant, iMPORTANT: Never apply silicone spray or other substances to the walking
belt or the walking platform. Such substances will
deteriorate the walking belt and cause excessive

an equipment-grounding conductor and a grounding
plug. Plug the power cord into a surge suppressor,
and plug the surge suppressor into an appropriate
outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
Important: The treadmill is not compatible with
GFCl=equipped outlets.

wear.

HOW TO PLUG IN THE POWER CORD

Your treadmill, like any other type of sophisticated
electronic equipment, can be seriously damaged by
sudden voltage changes in your home's power.
Voltage surges, spikes, and noise interference can
result from weather conditions or from other appliances
being turned on or off. To decrease the possibility of
your treadmill being damaged, always use a surge
suppressor with your treadmill (see drawing 1 at
the right). To purchase a surge suppressor, see
your local Sears store or call 1=800=366=7278 and
order part number 146148, or see your local elec=
tronics store.

This product is for use on a nominal 120-volt circuit,
and has a grounding plug that looks like the plug illustrated in drawing 1 below. A temporary adapter that
looks like the adapter illustrated in drawing 2 may be
used to connect the surge suppressor to a 2-pole
receptacle as shown in drawing 2 if a properly
grounded outlet is not available.

Grounded Outlet Box

_.._

Surge Suppressor

_'<

"-. Grounding Pin
Grounding Pin

_rounded Outlet

Grounding Plug

2
_rounded Outlet Box
Adapter

Surge Suppressor

Use only a single-outlet surge suppressor that is
UL 1449 listed as a transient voltage surge sup=
pressor (TVSS). The surge suppressor must have a
UL suppressed voltage rating of 400 volts or less
and a minimum surge dissipation of 450 joules.
The surge suppressor must be electrically rated for
120 volts AC and 15 amps. There must be a moni=
toting light on the surge suppressor to indicate
whether it is functioning
properly. Failure to use a
properly functioning surge suppressor could result
in damage to the control system of the treadmill, if
the control system is damaged, the walking belt
may change speed, accelerate, or stop unexpect=
edly, which may result in a fall and serious injury.

The temporary adapter should be used only until a
properly grounded outlet (drawing 1) can be installed
by a qualified electrician.

This product must be grounded. If it should malfunction or break down, grounding provides a path of least
resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having

grounded

Metal Screw
_

The green-colored rigid ear, lug, or the like extending
from the adapter must be connected to a permanent
ground such as a properly grounded outlet box cover.
Whenever the adapter is used it must be held in place
by a metal screw. Some 2=pole receptacle outlet box
covers are not grounded. Contact a qualified elec=
trician to determine if the outlet box cover is
before using an adapter.

CONSOLEDIAGRAM

/
F

•

I
\
/

FEATURES OF THE CONSOLE

strengthening your muscles. The cross training programs control the speed and incline of the treadmill
and prompt you to perform a variety of strength exercises during your workouts. Two upper body programs,
two lower body programs, and two total body programs
are offered. Note: The strength exercises require the
use of dumbbells and an inflatable exercise ball (not
included). To purchase dumbbells or an exercise
ball, call toll-free 1-888-533-1333.

The treadmill console offers a selection of features designed to make your workouts more effective and enjoyable.
When you select the manual mode of the console, you
can change the speed and incline of the treadmill with
the touch of a button. As you exercise, the console will
display continuous exercise feedback. You can even
measure your heart rate using the handgrip pulse sensor or the optional chest pulse sensor (see page 17 for
information about the optional chest pulse sensor).

To use the manual mode of the console, follow the
steps beginning on page 11. To use a calorie
program, see page 13. To use the pound-a-week
program, see page 14. To use a cross training program, see page 15.

The console also features eight calorie programs that
automatically control the speed and incline of the treadmill to help you burn excess calories during your workouts. You can even lose unwanted pounds with the effective new pound-a-week weight-loss program.

Note: If there is a sheet of clear plastic on the face
of the console, remove the plastic. To prevent damage to the walking platform, wear clean athletic
shoes while using the treadmill. The first time the
treadmill is used, observe the alignment of the
walking belt, and center the walking belt if necessary (see page 20).

In addition, the console offers six cross training programs designed to help you to burn calories and enhance your cardiovascular system while toning and

HOW TO TURN ON THE POWER

Start the walking

Plug in the power cord (see page 9).

To start the walking belt, press the Start button,
the Speed increase button, or one of the speed
buttons numbered 1 to 10.

Locate the reset/off circuit
breaker near the power
cord. Make sure that the
circuit breaker is in the
reset position.

Reset
Position

If you press the Start button or the Speed increase button, the walking belt will begin to move
at 1 mph. As you exercise, change the speed of
the walking belt as desired by pressing the Speed
increase and decrease buttons. Each time a but-

Next, step onto the foot rails of the treadmill. Find the
clip attached to the key (see the drawing on page 10)
and slide the clip securely onto the waistband of your
clothes. Then, insert the key into the console. After a
moment, the display will light. Important: In an emergency situation, the key can be pulled from the
console, causing the walking belt to slow to a stop.
Test the clip by carefully taking a few steps back=
ward; if the key is not pulled from the console, ad=
just the position of the clip.

HOWTO

USETHE

MANUALMODE

belt.

ton is pressed, the speed setting will change by
0.1 mph; if a button is held down, the speed setting will change in increments of 0.5 mph. Note:
After the buttons are
pressed, it may take a
HmO
SPEED!
moment for the walking
belt to reach the selected
speed setting.

If one of the numbered speed buttons is pressed,
the walking belt will gradually change speed until it
reaches the selected speed setting.

To stop the walking belt, press the Stop button.
The time will begin to flash in the display. To
restart the walking belt, press the Start button, the
Speed increase button, or one of the numbered
speed buttons.

insert the key into the console.
See HOW TO TURN ON THE POWER above.
Enter your weight if desired.

Change the incline of the treadmill
If you enter your weight
into the console, the
console will display a
more accurate estimate
of the number of calories

jdb.

165

f=i t=l

t'I f'3

LJ.U

the treadmill, press the
Incline increase and de-

LLU

When the key is inserted, the manual mode will be
selected. If you have selected a program, reselect
the manual mode by pressing either of the Select
buttons re-

m_m

I
Ir¢"--'-'--'-'l]

pressed, the incline will change by 0.5%. If one of
the numbered incline buttons is pressed, the
treadmill will adjust to the selected incline setting.
Note: After the buttons are pressed, it may take a
moment for the treadmill to reach the selected incline setting.

Select the manual mode.

I_u

' _5
T,_ 1

To change
the incline
I [ ,NCU_E_,_,_
crease
buttons
or one of
of
the incline buttons numbered 0 to 10. Each time
the Incline increase or decrease button is

that you burn. To enter
your weight, press the weight increase and decrease buttons repeatedly. Note: Once you have
entered your weight, it will be saved in memory.

peatedly
until a track
appears in
the upper
half of the

as desired.

Follow your progress with the display.
Note: The display features six background coJors. To select a color, press the Display Color
button repeatedly. To adjust the contrast of the
display, see THE iNFORMATiON MODE on
page 17.

display.

When the
manual
mode is selected, the
upper part of
the display
will show a

To reset the display, press the Stop button, remove the key, and then reinsert the key.

II'

Track- " "l/
1 ,
_r1"3
,95B
,,., ,o ,1

Measure your heart rate if desired.
Note: If you use the handgdp pulse sensor and
the optional chest pulse sensor at the same
time, the console will not display your heart
rate accurately.

track that represents 1/4 mile. As you walk or run,
indicators will appear in succession around the
track until the entire track appears. The track will
then disappear and the indicators will again begin
to appear in succession.
In the manual mode,
the upper
part of the
°,_,.2:I_._UG:" If"1 _
/
_,_: --]..7
tU
ecAL_./
display can
¢'t_
_E"
L_t
also show
the elapsed
time, the distance that you have walked or run, the
speed of the walking belt, the approximate number
of calories you have burned while walking or running, your pace in minutes per mile, or the incline
level of the treadmill. If desired, press the Display
button repeatedly until the upper part of the display
shows the information you are most interested in
viewing. Note: While information is shown in the
upper part of the display, the same information will
not be shown in the lower parts of the display.
The left side of the dis-

Before using
the handgrip
pulse sensor,
remove the
sheets of
clear plastic
from the
metal contacts. In addi-

Contacts

tion, make sure that your hands are clean.
To measure your heart rate, stand on the foot
rails and hold the metal contacts on the
handrail--avoid
moving your hands. When your
pulse is detected, a heart-shaped indicator will
flash in the right side of the display each time your
heart beats, one or two dashes will appear, and
then your heart rate will be shown. For the most
accurate heart rate reading, continue to hold
the contacts for about 15 seconds.
Turn on the fan if desired.

play can show the
elapsed time, the distance that you have
walked or run, the approximate number of
grams of carbs that you have burned, and the incline level of the treadmill. Note: When a program
is selected, the display will show the time remaining in the program instead of the elapsed time.

,NCL,,,
B.5

To turn on the fan, press the Fan button. To turn
on the fan at high speed, press the button a second time. To turn off the fan, press the button a
third time. Note: If the fan is on when the walking
belt stops, the fan will automatically turn off after a
few minutes.
When you are finished
key.

The right side of the display can show the apILJ IoA_s.I I
proximate number of
calories you have
burned, the speed of
the walking belt, and
your pace in minutes per mile. The right side of the
display will also show your heart rate when you
use the handgrip pulse sensor or the optional
chest pulse sensor.

exercising,

remove the

Step onto the foot rails, press the Stop button, and
adjust the incline of the treadmill to the lowest
setting. The incline must be at the lowest setting
when you fold the treadmill to the storage position or you will damage the treadmill. Next, remove the key from the console and put it in a secure place. Note: If the display remains lit after
the key is removed, the console is in the
"demo" mode. See page 17 and turn off the
demo mode.

Note: The console can display speed and distance in either miles or kilometers. To find out
which unit of measurement is selected or to
change the unit of measurement, see THE INFORMATION MODE on page 17. For simplicity,
all instructions in this section refer to miles.

When you are finished using the treadmill,
switch the resetJoff circuit breaker to the "off"
position

and unplug the power cord.

Current Segment column in the display. (The incline settings are not shown in the display.) The
speed settings for the next several segments will
be shown in the columns to the right.

HOW TO USE A CALORIE PROGRAM

insert the key into the console.
See HOW TO TURN ON THE POWER on page
11.

When only three seconds remain in the first segment of the program, both the Current Segment
column and the column to the right will flash and a
series of tones will sound. If the speed and/or incline of the treadmill is about to change, the speed
setting and/or the incline setting will flash in the
display to alert you.

Enter your weight.
See step 2 on page 11. Note: Always enter your
weight before using a calorie program; the
speed and incline settings of the program will
depend on the weight setting that you enter.

When the first segment is completed, a//speed'
seUings wi// move one co/drafT to the/eft. The
speed setting for the second segment will then be
shown in the flashing Current Segment column
and the treadmill will automatically adjust to the
speed and incline settings for the second segment. Note: If all the indicators in the Current

Select a calorie program.
To select
one of the
eight calorie
programs,
press the
left Select
button re-

TOTAt CAL$,

U_,NN
T_-} LI'U

Segment column are lit, the speed settings may
move downward so that only the highest indicators
appear in the display.

Nt"t
U,U cALs.

peatedly.
When a

If the speed or incline setting for the current segment is too high or too low, you can manually
override the setting by pressing the Speed and
Incline buttons. Every few times a Speed button is
pressed, an additional indicator will appear or disappear in the Current Segment column.
important: When the current segment of the
program ends, the treadmill will automatically
adjust to the speed and incline settings for the
next segment.

calorie program is selected, the display will show
the calorie goal (the approximate number of calories to be burned during the program) and the
number of minutes that the program will last. In
addition, the maximum incline setting of the program and the maximum speed setting of the program will flash in the display. A few seconds after
a calorie program is selected, a profile of the
speed settings of the program will scroll across
the display.

To stop the program at any time, press the Stop
button. The time will begin to flash in the display.
To restart the program, press the Start button or
the Speed increase button. The walking belt will
begin to move at 1 mph. When the next segment
of the program begins, the treadmill will automatically adjust to the speed and incline settings for
that segment.

Press the Start button to start the program.
A moment after the button is pressed, the treadmill will automatically adjust to the first speed and
incline settings of the program. Hold the handrails
and begin walking.
Each program is divided into 30, 40, 45, 50, 55, or
60 one-minute segments. One speed setting and
one incline setting are programmed for each segment. Note: The same speed setting and/or incline
setting may be programmed for two or more consecutive segments.
The speed
setting for
the first segment will be
shown in
the flashing

c,u

The program will continue in this way until the last
segment of the program ends. The walking belt
will then slow to a stop. important: The calorie
goal is an estimate of the number of calories
that you will burn during the program. The actual number of calories that you burn will depend on your weight, in addition, if you manually change the speed or incline of treadmill
during the program, the number of calories
you burn will be affected.

l
13

Follow your progress with the display.

Select the pound-a-week

See step 6 on pages 11 and 12.

To select the
pound-aR|"|
"1"
week prom
[]
m
m
gram, press
r3,13 r3
r313
/
the left
_,_L:;JLJ'LJ LJ
U,U CALS. I
|
Select button. When
the pound-aweek program is selected, the words "A Pound A Week"
will appear in the display, followed by "Day 1 ,"
"Day 2," "Day 3," "Day 4," or "Day 5." In addition,
the maximum incline setting of the program and
the maximum speed setting of the program will
flash in the display. A few seconds after the
pound-a-week program is selected, a profile of the
speed settings of the program will scroll across
the display.

Measure your heart rate if desired.
See step 7 on page 12.

,No,,
5.0

Turn on the fan if desired.
See step 8 on page 12.
When you are finished
key from the console.

exercising,

remove the

See step 9 on page t 2.

HOW TO USE THE POUND.A.WEEK

program.

PROGRAM

Press the Start button to start the program.

The exciting new pound-a-week program is a weightloss program designed to help you lose 3600 calories,
equal to one pound of excess fat, in five days. For variety, each of the daily 60-minute workouts offers different speed and incline settings from the previous day's
workout.

The pound-a-week program will function in the
same way as a calorie program (see step 4 on
page 13).
Note: Once you have started a pound-a-week daily
workout, the console will automatically start you on
the next day's workout the next time you select the
pound-a-week program.

On days 1,3, and 5, you will burn approximately 800
calories each day, and on days 2 and 4, you will burn
approximately 600 calories each day. Important: The
actual number of calories that you burn will depend on your weight, in addition, if you manually
change the speed or incline of treadmill during the
program, the number of calories you burn will be
affected.

Follow your progress with the display.
See step 6 on pages 11 and 12.
Measure your heart rate if desired.

Insert the key into the console.

See step 7 on page 12.

See HOW TO TURN ON THE POWER on page
11.

Turn on the fan if desired.
See step 8 on page 12.

Enter your weight.

When you are finished
key from the console.

See step 2 on page 11. Note: Always enter your
weight before using the pound-a-week program; the speed and incline settings of the
program will depend on the weight setting that
you enter.

See step 9 on page 12.

exercising,

remove the

HOW TO USE ACROSS

settings for the next several segments will be
shown in the columns to the right.

TRAiNiNG PROGRAM

insert the key into the console.

See HOW TO TURN ON THE POWER on page
11.
Select a cross training

program.

To select
one of the
six cross
training programs,
press the
right Select
button re-

When the first segment is completed, a//speed
set.ffng¢ wi// move one co/utah to the/eft. The
speed setting for the second segment will then be
shown in the flashing Current Segment column
and the treadmill will automatically adjust to the
speed and incline settings for the second segment. Note: If all the indicators in the Current
Segment column are lit,/be speec!settif_s may
move c!OWl?Waft/sothat only the highest indicators
appear in the display.

peatedly.
When a cross training program is selected, the
display will show the word UPPER, LOWER, or
TOTAL and the number of minutes that the program will last. In addition, the maximum incline
setting of the program and the maximum speed
setting of the program will flash in the display. A
few seconds after a cross training program is selected, a profile of the speed settings of the program will scroll across the display.

If the speed or incline setting for the current segment is too high or too low, you can manually
override the setting by pressing the Speed and
Incline buttons. Every few times a Speed button is
pressed, an additional indicator will appear or disappear in the Current Segment column; if any of
the columns to the right of the Current Segment
column have the same number of lit indicators as

Press the Start button to start the program.

the Current Segment column, an additional indicator may appear or disappear in those columns as
well. important: When the current segment of
the program ends, the treadmill will automatically adjust to the speed and incline settings
for the next segment.

A moment after the button is pressed, the treadmill will automatically adjust to the first speed and
incline settings of the program. Hold the handrails
and begin walking.
Each program is divided into 25, 30, or 45 oneminute segments. One speed setting and one incline setting are programmed for most segments.
(Note: The same speed setting and/or incline setting may be programmed for two or more consecutive segments.) During other segments, the console
will prompt you to perform strength exercises.
The speed
setting for
the first segment will be
shown in

To stop the program at any time, press the Stop
button. The time will begin to flash in the display.
To restart the program, press the Start button or
the Speed increase button. The walking belt will
begin to move at 1 mph. When the next segment
of the program begins, the treadmill will automaticafly adjust to the speed and incline settings for
that segment.

m|m
d

|JLB_q|_L
Current Segment

_,,,Sc_s.

the flashing
Current
Segment column of the display. (The incline settings are not shown in the display.) The speed

Perform the first strength
prompted.

repetitions with your right arm and half the repetitions with your left arm. The strength exercises require the use of dumbbells and an inflatable exercise ball (not included). To purchase dumbbells
or an exercise bail, call toll-free 1-888-5331333.

exercise when

Whenthe
first strength
exercise

segment begins (only
one indicator will flash

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Continue the cross training

When you have performed the recommended
number of repetitions, the words PRESS START
will appear in the display. To continue the cross
training program, step onto the treadmill, slide the
clip back onto the waistband of your clothes,
and press the Start button. The treadmill will automatically adjust to the speed and incline settings
for the next segment.

in the Current Segment column), the walking belt
will slow to a stop and the name of the first
strength exercise will appear in the display for a
few seconds.
Next, the
Pmm P" IF="= m| _
display will
show the
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number of
repetitions
for the first strength exercise.

program.

|
/
/

The program will continue in this way until the last
segment ends. The walking belt will then slow to a
stop.

Follow your progress with the display.

Remove the clip from the waistband of your
clothes, step off the treadmill, and prepare to
begin the first strength exercise. Every few seconds, the console will sound a tone; when a tone
sounds, perform one repetition of the exercise.
Exercise with a slow, steady motion; do not perform more than one repetition each time a tone
sounds. The display will count down the repetitions as you perform them.

See step 6 on pages 11 and 12.

Note: Refer to the accompanying exercise chart to
see the correct form for each exercise. When performing lunges, alternate legs with each repetition.
When performing dumbbell rows, perform half the

When you are finished
key from the console.

Measure your heart rate if desired.
See step 7 on page 12.
Turn on the fan if desired.
See step 8 on page 12.

See step 9 on page 12.

exercising,

remove the

THE INFORMATION

MODE

iMPORTANT: If a "d" appears in the display, the console is in the "demo" mode. This mode is intended to be

The console features an information mode that keeps
track of treadmill usage information. The information
mode also allows you to select miles or kilometers as
the unit of measurement, to adjust the contrast of the
display, and to turn on and turn off the demo mode.

used only when the treadmill is displayed in a store.
When the console is in the demo mode, the power cord
can be plugged in, the key can be removed from the
console, and the indicators in the display will automatically appear in a preset sequence; the buttons on the
console will not operate. If a "d" appears when the information mode is selected, press the Speed decrease button so that the "d" disappears.

To select the information mode, hold down the Stop
button, insert the key into the console, and then release
the Stop button. When the information mode is selected, the following information will appear in the display:

To exit the information mode, remove the key from the
console.

A number from 1
m

to 20 will appear
1||
in the upper part
of the display.
This number is
TI_E
the contrast setting of the display; 1 is the lowest setting and 20 is the highest setting. To change the contrast of the display, press the
weight increase and decrease buttons.

The center of the
display will show
the number of
hours that the
treadmill has

THE OPTIONAL

An optional chest pulse sensor offers hands-free operation as it continuously tracks your heart rate during
your workouts. To purchase the optional chest
pulse sensor, call toll-free 1-888-533-1333.

IE;-

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BIST
/tME

CHESTPULSESENSOR

151

been operated.
The lower right
corner of the display will show the total number of miles
or kilometers that the walking belt has moved.
In addition, an "E" for English miles or an "M" for metric
kilometers will appear in the lower left part of the display. To change the unit of measurement, press the
Speed increase button.

HOW TO FOLD AND MOVE THE TREADMILL
NOW TO FOLD THE TREADMILL

FOR STORAGE

Before folding the treadmill, adjust the incline to the
lowest position. If this is not done, the treadmill may be perma=
nently damaged. Remove the key and unplug the power cord.
CAUTION: You must be able to safely lift 45 pounds (20 kg) to
raise, lower, or move the treadmill.
1. Hold the treadmill with your hands in the location shown by the
arrow at the right. CAUTION: To decrease the possibility of
injury, bend your legs and keep your back straight. As
you raise the frame, make sure to lift with your legs rather
than your back. Raise the frame about halfway to the vertical
position.
2. Move your right hand to the position shown, and hold the
treadmill firmly. Using your left hand, pull the latch knob to
the left and hold it. Raise the frame until the catch is past the
latch pin. Then, slowly release the latch knob. Make sure
that the frame is securely held by the latch pin.
To protect the floor or carpet from damage, place a mat
under the treadmill. Keep the treadmill out of direct sun=
light. Do not leave the treadmill in the storage position in
temperatures above 85 ° Fahrenheit.

Engaged
Catch _

_.k

Latch Knob-

-_(I

Latch Pin/

HOW TO MOVE THE TREADMILL
Before moving the treadmill, convert it to the storage position as
described above. Make sure that the frame is held securely
by the latch pin.
1. Hold the handrails and place one foot against one of the
wheels.
2. Tilt the treadmill back until it rolls freely on the wheels. Carefully
move the treadmill to the desired location. Never move the
treadmill without tipping it back. To reduce the risk of injury, use extreme caution while moving the treadmill. Do
not attempt to move the treadmill over an uneven surface.
3. Place one foot against a wheel, and carefully lower the treadmill until it is resting in the storage position.
HOW TO LOWER THE TREADMILL

Wheels

FOR USE

1. See drawing 2 above. Hold the upper end of the treadmill with your right hand. Pull the latch knob to the left
and hold it. Pivot the frame down until it is past the latch pin.
2. See drawing 1 above. Hold the frame firmly with both hands, and lower it to the floor. CAUTION: To decrease
the possibility of injury, bend your legs and keep your back straight.

TROUBLESHOOTING
Most treadmill problems can be solved by following the simple steps below. Find the symptom that
applies, and follow the steps listed, if further assistance is needed, call toll=free 1-800-4-MY-HOME ®
(1-800-469-4663).
PROBLEM:

The power does not turn on

SOLUTION:

a. Make sure that the power cord is plugged into a surge suppressor, and that the surge suppressor
is plugged into a properly grounded outlet (see page 9). Use only a single-outlet surge suppressor
that meets all of the specifications described on page 9. Important: The treadmill is not compatible
with GFCl-equipped outlets.
b. After the power cord has been plugged in, make sure that the key is inserted into the console.
C,

Check the reset/off circuit breaker located on the
treadmill frame near the power cord. If the switch
protrudes as shown, the circuit breaker has
tripped. To reset the circuit breaker, wait for five
minutes and then press the switch back in.

Tripped

Reset

PROBLEM:

The power turns off during

use

SOLUTION:

a. Check the reset/off circuit breaker (see the drawing above). If the circuit breaker has tripped, wait
for five minutes and then press the switch back in.
b. Make sure that the power cord is plugged in. If the power cord is plugged in, unplug it, wait for
five minutes, and then plug it back in.
c. Remove the key from the console. Reinsert the key into the console.
d. If the treadmill still will not run, please call toll-free 1-800-4-MY-HOME _ (1-800-469-4663).

PROBLEM:

The incline of the treadmill

does not change correctly

SOLUTION:

a. With the key in the console, press one of the Incline buttons. While the incline is changing, remove the key. After a few seconds, re-insert the key. The treadmill will automatically rise to the
maximum incline level and then return to the minimum level. This will recalibrate the incline system.

PROBLEM:

The displays

SOLUTION:

a. Remove the key from the console and UNPLUG THE
POWER CORD. Remove the three hood Screws (7).
Carefully pivot the Hood (41) off.

of the console do not function

properly

Locate the Reed Switch (63) and the Magnet (46) on
the left side of the Pulley (47). Turn the Pulley until
the Magnet is aligned with the Reed Switch. Make
sure that the gap between the Magnet and the
Reed Switch is about 1/8". if necessary, loosen the
Screw (7), move the Reed Switch slightly, and then
retighten the Screw. Reattach the Hood, and run the
treadmill for a few minutes to check for a correct
speed reading.

PROBLEM:
SOLUTION:

The walking

1/8"7

Top
View

belt slows when walked on

a. Use only a single-outlet surge suppressor that meets all of the specifications described on page 8.
b.

If the walking belt is overtightened, treadmill performance may decrease and the walking belt may become damaged. Remove the key and UNPLUG THE
POWER CORD. Using the hex key, turn both rear
roller bolts counterclockwise, 1/4 of a turn. When the
walking belt is properly tightened, you should be able
to lift each edge of the walking belt 2 to 3 inches off
the walking platform. Be careful to keep the walking
belt centered. Then, plug in the power cord, insert the
key, and run the treadmill for a few minutes. Repeat
until the walking belt is properly tightened.

Rear Roller Bolts

c. If the walking belt still slows when walked on, please call toll-free 1-800-4-MY-HOME _ (1-800469-4663).
PROBLEM:

The walking

belt is off-center or slips when walked on

SOLUTION:

a. if the walking belt is off-center, first remove the key
and UNPLUG THE POWER CORD. if the walking
belt has shifted to the left, use the hex key to turn
the left rear roller bolt clockwise 1/2 of a turn; if the
walking belt has shifted to the right, turn the bolt
counterclockwise 1/2 of a turn. Be careful not to overtighten the walking belt. Then, plug in the power cord,
insert the key, and run the treadmill for a few minutes.
Repeat until the walking belt is centered.
b.

if the walking belt slips when walked on, first remove the key and UNPLUG THE POWER CORD.
Using the hex key, turn both rear roller bolts clockwise, 1/4 of a turn. When the walking belt is correctly
tightened, you should be able to lift each edge of the
walking belt 2 to 3 inches off the walking platform. Be
careful to keep the walking belt centered. Then, plug
in the power cord, insert the key, and carefully walk
on the treadmill for a few minutes. Repeat until the
walking belt is properly tightened.

CONDiTiONiNG

GUiDELiNES
begin to use stored fatcaloriesfor
energy. If your goal
is to burn fat, adjust the speed and incline of the treadmill until your heart rate is near the lowest number in
your training zone.
For maximum fat burning, adjust the speed and incline
of the treadmill until your heart rate is near the middle
number in your training zone.
Aerobic Exercise
If your goal is to strengthen your cardiovascular system, your exercise must be "aerobic." Aerobic exercise
is activity that requires large amounts of oxygen for
prolonged periods of time. This increases the demand
on the heart to pump blood to the muscles, and on the
lungs to oxygenate the blood. For aerobic exercise,
adjust the speed and incline of the treadmill until your
heart rate is near the highest number in your training
zone.

The following guidelines will help you to plan your exercise program. For more detailed exercise information, obtain a reputable book or consult your physician.
EXERCISE iNTENSiTY
Whether your goal is to burn fat or to strengthen your
cardiovascular system, the key to achieving the
desired results is to exercise with the proper intensity.
The proper intensity level can be found by using your
heart rate as a guide. The chart below shows recommended heart rates for fat burning and aerobic exercise.

HEART

RATE

TRAINING
165

155

145

140

130

125

115

MAX

145

138

130

125

118

110

103

125

120

115

110

105

FAT BURN
Age

GUIDELINES

Each workout should include the following three parts:
A Warm=up--Start each workout with 5 to 10 minutes
of stretching and light exercise. A proper warm-up increases your body temperature, heart rate and circulation in preparation for exercise.

ZONES

AEROBIC
FAT BURN

WORKOUT

Training Zone Exercise--After
warming up, increase
the intensity of your exercise until your pulse is in your
training zone for 20 to 60 minutes. (During the first few
weeks of your exercise program, do not keep your
pulse in your training zone for longer than 20 minutes.)
Breathe regularly and deeply as you exercise--never
hold your breath.

To find the proper heart rate for you, first find your age
near the bottom of the chart (ages are rounded off to
the nearest ten years). Next, find the three numbers
above your age. The three numbers define your "training zone." The lower two numbers are recommended
heart rates for fat burning; the higher number is the
recommended heart rate for aerobic exercise.

A Cool=down--Finish

each workout with 5 to 10 min-

utes of stretching to cool down. This will increase the
flexibility of your muscles and will help prevent postexercise problems.
EXERCISE FREQUENCY

Fat Burning
To maintain or improve your condition, complete three
workouts each week, with at least one day of rest between workouts. After a few months, you may complete up to five workouts each week if desired. The key
to success is to make exercise a regular and enjoyable
part of your everyday life.

To burn fat effectively, you must exercise at a relatively
low intensity level for a sustained period of time.
During the first few minutes of exercise, your body
uses easily accessible cafbohydfa,_e ca/ofiesfor energy. Only after the first few minutes does your body

PART LiST--Model

No. 831.24646.0

RO606A

To locate the parts listed below, see the EXPLODED DRAWING on pages 24 to 27.
Key No. Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

2
4
35
1
8
2
9
2
2
2
4
2
1
2
2
1
1
1
1
2

21
22
23

Description

Key No. Qty.

Description

Foot Rail Cover
3/4" Screw
Screw
Reset/Off Circuit Breaker
Foot Rail Screw
Isolator
Hood Screw/Tie Screw
Handrail Cap
Platform Bolt, Back
Platform Bolt, Front
Belt Guide Screw
Belt Guide
Power Cord Grommet
Front Endcap Screw
Frame Pivot Bolt
Left Foot Rail
Right Foot Rail
Motor Pivot Pin
Motor Bracket
Handrail

49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68

1
1
1
1
2
1
1
1
1
1
1
2
1
2
1
4
2
2
2
2

Walking Platform
Incline Motor/Controller Wire
Rear Roller
Left Rear Endcap
Rear Roller Bolt
Right Rear Endcap
Hex Key
Incline Stop Bracket
Base Ground Wire
Frame
Belly Pan
Center Isolator
Reed Switch Clip
Handrail Endcap
Reed Switch
Handrail Bolt
2.5" Extension Leg Bolt
Rear Roller Washer
Extension Leg Nut
Caution Decal

1
2
1

Latch Pin Assembly
Motor Washer
Motor Star Washer

69
70
71

1
2
10

Warning Decal
Platform Nut
Cable Tie

24
25
26
27
28
29
30
31
32
33
34
35

2
2
1
1
2
4
2
2
6
9
1
2

Motor Bolt
Motor Tension Bolt
Motor Belt
Drive Motor
Frame Spacer
U-nut
Motor Nut
Lift Frame Bolt
Lock Nut
Ground Screw
Console
Fan Screw

72
73
74
75
76
77
78
79
80
81
82
83

3
1
2
1
1
1
2
1
2
2
2
4

Belly Pan Screw
Latch Housing
Tie Clamp
Releasable Tie
Access Door
Wire Harness
Extension Leg Endcap
Key/Clip
Front Wheel
Wheel Pin
Base Pad
1" Tek Screw

36
37
38
39
40

1
1
1
1
1

Power Cord
Console Fan
Controller
Electronic Bracket
Filter Wire

84
85
86
87
88

1
1
2
1
1

Upright
Console Base
Incline Motor Bolt
Hair Pin Cotter Pin
Incline Motor

41
42
43
44
45
46
47
48

1
2
1
2
1
1
1
1

Hood
Handrail Bracket
Lift Frame
Front Endcap
Front Roller Bolt
Magnet
Front Roller
Walking Belt

89
90
91
92
93
94
95
96

2
2
2
2
1
1
2
1

Extension Leg
Rear Roller Bracket
Extension Leg Base Pad
2.25" Extension Leg Bolt
Optic Disk
Photo Switch Nut
Small Star Washer
Photo Switch

Key No. Qty.
97
98
99
100
101
102
103
104
105
106
107
108
109
110

1
2
1
3
1
1
2
2
2
4
4
1
1
1

Description

Key No. Qty.

Photo Switch Bolt
Dumbbell
Latch Plate
Wire Tie
Roller Ground Wire
Photo Switch Wire
Isolator Bracket Cover
Center Isolator Bolt
Rear Roller Lock Washer
Crossbar Screw
Crossbar Star Washer
Front Roller Nut
Crossbar
Fan Cover

111
112
113
#
#
#
#
#
#

1
1
3
1
1
1
1
1
1

Description
Console Ground Wire
Large Belly Pan Screw
Hood Clip
4" Blue Wire, 2F
10" Red Wire, M/F
12" Blue Wire, 2F
8" Black Wire, M/F
12" Blue Wire, M/F
User's Manual

#These parts are not illustrated
Specifications are subject to change without notice.
if a part is missing, call toll-free 1-888-533-1333.

rrl

t_--5

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[

48
17

Z
0

66_.
¢.
i
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105
58

55
0
03
0
Ob

Part2 of 4

i
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72
36

i
i
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25_22
i

ii
ii
ii
,u

32
87
18

Part 3 of 4

7
3

g
._
3
20

109
3
"'"_

-64
73

,%--14

32
_.

11111""_
82_,_

83
42
44

78
i

86
89
i
i

,_L-82
89

_L-83

i
i

f' -92

67
91
i

,_-83

Part 4 of 4

111

98
11

79
85

3
3

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_74

Your Home
For repair--in

your

home--of

all major brand appliances,

lawn and garden

equipment,

iiiiiiiiiiiiiiii' or heating and cooling systems, no matter who made it, no matter who sold it!
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiFor the replacement parts, accessories, and user's manuals that you need to do-it-yourself.
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
For Sears professional
installation of home appliances
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
and items like garage door openers and water heaters.
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
1-800-4-MY-HOM
E® (1-800-469-4663)
iiiiiiiiiiiiiiii
Call anytime, day or night (U.S.A. and Canada)
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
www.sears.oom
www.eears.ca
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
Our Home
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
For repair of carry-in items like vacuums, lawn equipment,
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
and electronics, call or go on-line for the location of your nearest
iiiiiiiiiiiiiiii
Sears Parts & Repair Center.
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
1-800-488-1222
Call anytime, day or night (U.S.A. only)
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
www.sears.oom
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
To purchase a protection agreement (U.S.A.)
iiiiiiiiiiiiiiii
or maintenance agreement (Canada) on a product serviced by Sears:
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
uuuuuuu_

1-800-827-6655

(U.S.A.)

1-800-361-6665

(Canada)

® Registered Trademark / TMTrademark / SMService Mark of Sears Brands, LLC
@ Marca Registrada / TMMarca de Fabrica / SMMarca de Servicio de Sears Brands, LLC

90 DAY FULL WARRANTY
if this Sears Treadmill Exerciser fails due to a defect in material or workmanship within 90 days of the
date of purchase, call 1-800-4-MY-HOME _ (1-800-469-4663) to arrange for free repair (or replacement if
repair proves impossible). The drive motor is warranted for 12 years from the date of purchase.
This warranty does not apply when the Treadmill Exerciser is used commercially or for rental purposes.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to
state.
Sears, Roebuck and Co., Hoffman

Estates, IL 60179
J

Part No. 240428 RO606A

Printed in USA @ 2006 ICON IP, inc.

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Proform 831246460 User Manual XP 680 Manuals And Guides L0609258

PROFORM Treadmill Manual L0609258 PROFORM Treadmill Owner's Manual, PROFORM Treadmill installation guides

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