Proform 831248550 User Manual XP TRAINER 580 Manuals And Guides L0807432

PROFORM Treadmill Manual L0807432 PROFORM Treadmill Owner's Manual, PROFORM Treadmill installation guides

User Manual: Proform 831248550 831248550 PROFORM PROFORM XP TRAINER 580 - Manuals and Guides View the owners manual for your PROFORM PROFORM XP TRAINER 580 #831248550. Home:Fitness Equipment Parts:Proform Parts:Proform PROFORM XP TRAINER 580 Manual

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Model No. 831.24855.0
Serial No.
Write the serial number in the space
above for reference.

TREADMILL

EXERCISER
User's Manual

Serial
Number
Decal

• Assembly
• Operation
• Maintenance
• Part List and Drawing

Sears, Roebuck and Co., Hoffman Estates, IL 60179

TABLE OF CONTENTS
WARNING DECAL PLACEMENT ..............................................................
IMPORTANT PRECAUTIONS
................................................................
BEFORE YOU BEGIN ......................................................................
ASSEMBLY ...............................................................................
OPERATION AND ADJUSTMENT ............................................................
HOW TO FOLD AND MOVE THE TREADMILL ..................................................
TROUBLESHOOTING
.....................................................................
EXERCISE GUIDELINES ...................................................................
PART LIST ..............................................................................
EXPLODED DRAWING ....................................................................
ORDERING REPLACEMENT PARTS ..................................................
90 DAY FULL WARRANTY
..........................................................

WARNING DECAL PLACEMENT

This drawing shows the location(s) of the
warning decal(s). If a decal is missing or
illegible, call 1-888-533-1333 and request
a free replacement decal. Apply the
decal in the location shown. Note: The
decal(s) may not be shown at actual size.

KEEPHANDS
ANDFEETAWAY
FROMTHISAREA
WHILE
THE
TREADMILL
ISINOPERATION,

2
3
5
6
14
20
22
25
26
28
Back Cover
Back Cover

IMPORTANT PRECAUTIONS

BEFORE YOU BEGIN
Thank you for selecting the revolutionary PROFORM ®
XP TRAINER 580 treadmill. The XP TRAINER 580
treadmill offers an impressive selection of features designed to make your workouts at home more enjoyable
and effective. And when you're not exercising, the
unique XP TRAINER 580 treadmill can be folded up,
requiring less than half the floor space of other treadmills.

ing this manual, please see the back cover of this
manual. To help us assist you, please note the product
model number and serial number before contacting us.
The model number and the location of the serial number decal are shown on the front cover of this manual.
Before reading further, please review the drawing
below and familiarize yourself with the labeled parts.

For your benefit, read this manual carefully before
using the treadmill. If you have questions after read-

Tray
Console
Pulse Sensor

Handrail

Key/Clip

Upright

Reset/Off
Walking Belt

Foot Rail
Power Cord

Platform Cushion

Idler Roller
Adjustment Bolts

ASSEMBLY
Assembly requires two persons. Set the treadmill in a cleared area and remove all packing materials. Do not
dispose of the packing materials until assembly is completed. Note: The underside of the treadmill walking
belt is coated with high-performance lubricant. During shipping, a small amount of lubricant may be transferred to
the top of the walking belt or the shipping carton. This is a normal condition and does not affect treadmill performance. If there is lubricant on top of the walking belt, simply wipe off the lubricant with a soft cloth and a mild,
non-abrasive cleaner.
Assembly requires the included hex_
adjustable wrench _,

and your own Phillips screwdriver

needlenose pliers _-_

, and scissors _

,
.

Use the drawings below to identify the assembly hardware. The number in parentheses below each drawing is
the key number of the part, from the PART LIST near the end of this manual. The number after the parentheses
is the quantity needed for assembly. Note: If a part is not in the hardware kit, check to see if it is preattached
to one of the parts to be assembled. To avoid damaging plastic parts, do not use power tools for assembly. Extra hardware may be included. If a part is missing, call 1-888-533-1333.

#8 x 1/2" Screw
(2)-6

#8 x 1/2" Ground
Screw (3)-1

5/16" Star
Washer (13)-4

3/8" Star
Washer (12)-4

#8 x 3/4" Screw
(1)-4

1/4" Star
Washer (14)-2

#8 x 1" Tek Screw
(4)-4

1/4" x 3/4" Bolt
(10)-2

5/16" x 1" Bolt (6)-8

#10 x 3/4" Screw
(5)-2

3/8" x 1 3/4" Bolt (8)-1

3/8" Nut (11)-3
Base Foot Spacer
(89)-2

3/8" x 2" Bolt (7)-3

3/8" x 4" Bolt (9)-4

1. Make sure that the power cord is unplugged.
87

Hole With the help of a second person, carefully tip
the treadmill onto its left side. Partially fold the
Frame (51) so that the treadmill is more stable;
do not fully fold the Frame yet.

Cut the shipping tie securing the Upright Wire
(79) to the Base (87). Locate the plastic tie in
the indicated hole in the Base, and use the tie to
pull the Upright Wire out of the hole.
Attach two Base Feet (84) to the Base (87) in the
locations shown with two Base Foot Spacers
(89) and two #8 x 1" Tek Screws (4).
Then, attach the other two Base Feet (84) with
two #8 x 1" Tek Screws (4).

Attach a Wheel (88) with a 3/8" x 2" Bolt (7) and
a 3/8" Nut (11) to the Base (87). Do not overtighten the Nut; the Wheel must turn freely.

Identify the Right Upright (80) and the Right
Upright Spacer (82), which are marked with
stickers. Insert the Upright Wire (79) through the
Right Upright Spacer as shown. Set the Right
Upright Spacer on the Base (87).

80
79

See the inset drawing. Tie the wire tie in the
Right Upright (80) securely around the end of
the Upright Wire (79). With the help of a second
person, hold the Right Upright near the Base
(87). Then, pull the other end of the wire tie until
the Upright Wire is routed completely through
the Right Upright.

Tie
7

Hold a Bolt Spacer (81) inside the lower end of
the Right Upright (80). Insert a 3/8" x 4" Bolt (9)
with a 3/8" Star Washer (12) into the Right
Upright and the Bolt Spacer. Repeat this step
with a second Bolt Spacer (81), 3/8" x 4" Bolt
(9), and 3/8" Star Washer (12).

i-i

Hold the Right Upright Spacer (82) and the
Right Upright (80) against the Base (87). Be
careful not to pinch the Upright Wire (79).
Tighten the 3/8" x 4" Bolts (9) until the heads of
the Bolts touch the Upright; do not fully tighten
the Bolts yet.

/79

Press a Base Cap (83) into the Base (87).

With the help of a second person, carefully tip
the treadmill onto its right side. Partially fold the
Frame (51) so the treadmill is more stable; do
not fully fold the Frame yet.
Attach a Wheel (88) with a 3/8" x 2" Belt (7) and
a 3/8" Nut (11) to the Base (87). Do not overtighten the Nut; the Wheel must turn freely.

Hold a Bolt Spacer (81) inside the lower end of
the Left Upright (75). Insert a 3/8" x 4" Bolt (9)
with a 3/8" Star Washer (12) into the Left
Upright and the Bolt Spacer. Repeat this step
with a second Bolt Spacer (81), 3/8" x 4" Bolt
(9), and 3/8" Star Washer (12).

Hold the Left Upright Spacer (86) and the Left
Upright (75) against the Base (87). Tighten the
3/8" x 4" Bolts (9) until the heads of the Bolts
touch the Upright; do not fully tighten the
Bolts yet.

81 87 /

Press a Base Cap (83) into the Base (87).
With the help of a second person, tip the treadmill so that the Base (87) is flat on the floor.

Slide the Left Handrail Spacer (74) and the Right
Handrail Spacer (78) onto the top of the Left
Upright (75) and Right Upright (80).

Insert the end of the Upright Wire (79) through
the bottom of the Right Handrail (104) and out
the hole in the side of the Right Handrail.

107

Slide a Handrail Cap (105) onto the ends of the
Left Handrail (107) and Right Handrail (104).
Insert the bracket on the the Handrails into the
top of the Left Upright (75) and Right Upright
(8O).

Hole
104

Remove the wire tie from the Upright Wire (79).

105

Attach the Left Handrail (107) and the Right
Handrail (104) with six 5/16" x 1" Bolts (6) and
four 5/16" Star Washers (13) as shown. Do not
fully tighten the Bolts yet.
Slide the Handrail Caps (105) away from the
Uprights (75, 80). Attach the lower end of each
Handrail (104, 107) to the Uprights with a #10 x
3/4" Screw (5).
Orient the Handrail Caps (105) as shown.
Secure a Handrail Cap to each Handrail (104,
107) with a #8 x 1/2" Screw (2).

10. Set the console assembly face down on a soft
surface to avoid scratching the console assembly.

10
Console
Assembly

Remove the two #8 x 1/2" Screws (2) from the
Crossbar (106), and then remove the Crossbar.
Save the Crossbar and the two Screws for
steps 11 and 14.

11. Attach the Crossbar (106) to the Left and Right
Handrails (107, 104) with two 1/4" x 3/4" Bolts
(10) with two 1/4" Star Washers (14) into the
Crossbar. Start both Bolts but do not tighten
them yet.

106

12. Have a second person hold the console assembly near the Right Handrail (104) and Left
Handrail (not shown). Connect the Upright Wire
(79) to the console wire. See the inset drawing.
The connectors should slide together easily
and snap into place. If they do not, turn one
connector and try again. IF THE CONNECTORS
ARE NOT CONNECTED PROPERLY, THE
CONSOLE MAY BE DAMAGED WHEN YOU
TURN ON THE POWER.

13. Attach the ground wire from the console assembly to the Right Handrail (104) with a #8 x 1/2"
Ground Screw (3). The Screw may be difficult
to turn.

Console Assembly

Set the console assembly on the Right Handrail
(104) and Left Handrail (not shown). Be careful
not to pinch the wires. Insert the connectors
and the excess wire into the Right Handrail.

104/

14. Attach the console assembly to the Left and
Right Handrails (107, 104) and the Crossbar
(106) with four #8 x 3/4" Screws (1) and four #8 x
1/2" Screws (2). Start all eight Screws before
tightening them.

Console
Assembly
107

Tighten the six 5/16" x 1" Bolts (6) (only three
are shown).
Tighten the two 1/4" x 3/4" Bolts (10) (only one
is shown).
See assembly steps 4 and 6. Firmly tighten the
four 3/8" x 4" Bolts (9).

15. If necessary, press the Left Tray (94) and the
Right Tray (103) into the Console Back (98).

Tighten a #8 x 1/2" Screw (2) into the Left
Handrail Spacer (74) and Right Handrail Spacer
(78).

103

16. Raise the Frame (51) to the position shown.
Have a second person hold the Frame until
this step is completed.

Orient the Storage Latch (48) so that the large
barrel and the Latch Knob (49) are oriented as
shown.
Attach the upper end of the Storage Latch (48)
to the bracket on the Frame (51) with a 3/8" x 2"
Bolt (7) and a 3/8" Nut (11).
Attach the lower end of the Storage Latch (48) to
the Base (87) with a 3/8" x 1 3/4" Bolt (8). Note:
It may be necessary to move the Frame (51)
back and forth to align the Storage Latch with
the Base.

Lar(
Barrel
87

Lower the Frame (51) (see HOW TO LOWER
THE TREADMILL FOR USE on page 21).

17. Make sure that all parts are properly tightened before you use the treadmill. If there are sheets of clear
plastic on the treadmill decals, remove the plastic. To protect the floor or carpet, place a mat under the treadmill. Note: Extra hardware may be included. Keep the included hex keys in a secure place; the large hex key
is used to adjust the walking belt (see pages 23 and 24).

OPERATION AND ADJUSTMENT
THE PRE-LUBRICATED

WALKING BELT

tric shock. This product is equipped with a cord having
an equipment-grounding conductor and a grounding
plug. Plug the power cord into a surge suppressor,
and plug the surge suppressor into an appropriate
outlet that is properly installed and grounded in
accordance with all local codes and ordinances.

Your treadmill features a walking belt coated with highperformance lubricant. IMPORTANT: Never apply silicone spray or other substances to the walking
belt or the walking platform. Such substances will
deteriorate the walking belt and cause excessive
wear.

IMPORTANT: The treadmill
GFCl-equipped
outlets.

HOW TO PLUG IN THE POWER CORD

is not compatible with

This product is for use on a nominal 120-volt circuit,
and has a grounding plug that looks like the plug illustrated in drawing 1 below. A temporary adapter that
looks like the adapter illustrated in drawing 2 may be
used to connect the surge suppressor to a 2-pole
receptacle as shown in drawing 2 if a properly
grounded outlet is not available.

irounded Outlet Box
e Suppressor
"_
Your treadmill, like any other type of sophisticated
electronic equipment, can be seriously damaged by
sudden voltage changes in your home's power.
Voltage surges, spikes, and noise interference can
result from weather conditions or from other appliances
being turned on or off. To decrease the possibility of
your treadmill being damaged, always use a surge
suppressor with your treadmill (see drawing 1 at
the right). To purchase a surge suppressor, see
your local Sears store or call the telephone number
on the back cover of this manual and order part
number 146148, or see your local electronics store.

Grounding Pin

Grounding
Grounded Outlet

Grounding Plug

2
Grounded Outlet Box
Adapter
r_[_,,.
Surge Suppressor

Use only a single-outlet surge suppressor that is
UL 1449 listed as a transient voltage surge suppressor (TVSS). The surge suppressor must have a
UL suppressed voltage rating of 400 volts or less
and a minimum surge dissipation of 450 joules.
The surge suppressor must be electrically rated for
120 volts AC and 15 amps. There must be a monitoring light on the surge suppressor to indicate
whether it is functioning
properly. Failure to use a
properly functioning surge suppressor could result
in damage to the control system of the treadmill. If
the control system is damaged, the walking belt
may change speed, accelerate, or stop unexpectedly, which may result in a fall and serious injury.

The temporary adapter should be used only until a
properly grounded outlet (drawing 1) can be installed
by a qualified electrician.
The green-colored rigid ear, lug, or the like extending
from the adapter must be connected to a permanent
ground such as a properly grounded outlet box cover.
Whenever the adapter is used it must be held in place
by a metal screw. Some 2-pole receptacle outlet box
covers are not grounded. Contact a qualified electrician to determine if the outlet box cover is
grounded before using an adapter.

This product must be grounded. If it should malfunction or break down, grounding provides a path of least
resistance for electric current to reduce the risk of elec-

CONSOLE DIAGRAM

TIME

M_H

STOP

\
}
}
}

FEATURES OF THE CONSOLE

To turn on the power, see page 16. To use the manual mode, see page 16. To use a preset workout,
see page 18. To use the information mode, see
page 19. To use the stereo sound system, see page
19.

The treadmill console offers an impressive array of
features designed to make your workouts more effective and enjoyable.
When the manual mode of the console is selected, you
can change the speed and incline of the treadmill with
the touch of a button. As you exercise, the console will
display instant exercise feedback. You can even measure your heart rate using the handgrip pulse sensor.

IMPORTANT: If there is a sheet of clear plastic on
the console, remove the plastic. To prevent damage to the walking platform, wear clean athletic
shoes while using the treadmill. The first time the
treadmill is used, observe the alignment of the
walking belt, and center the walking belt if necessary (see page 24).

In addition, the console offers sixteen preset workouts--four weight loss workouts, four aerobic workouts, four endurance workouts, and four performance
workouts. Each workout automatically controls the
speed and incline of the treadmill as it guides you
through an effective exercise session.

Note: The console can display speed and distance in
either miles or kilometers. To find out which unit of
measurement is selected or to change the unit of measurement, see THE INFORMATION MODE on page
19. For simplicity, all instructions in this section refer to
miles.

You can even listen to your favorite workout music or
audio books with the console's premium stereo sound
system while you get in shape.

HOW TO TURN ON THE POWER

HOW TO USE THE MANUAL MODE

IMPORTANT: If the treadmill has been exposed to
cold temperatures, allow it to warm to room temperature before turning on the power. If you do not
do this, you may damage the console displays or
other electrical components.

Plug in the power cord (see
page 14). Next, locate the
reset/off circuit breaker on
the treadmill frame near the
power cord. Switch the circuit breaker to the reset position.

Insert the key into the console.
See HOW TO TURN ON THE POWER at the left.

Select the manual mode.
When the key is inserted,
the manual mode will be
selected and a track will

Reset
Position

appear in the matrix. If a
preset workout has been
selected, remove the key
and then reinsert it.

IMPORTANT: The console features a display demo
mode, designed to be used if the treadmill is displayed in a store. If the displays light as soon as
you plug in the power cord and switch the reset/off
circuit breaker to the reset position, the demo
mode is turned on. To turn off the demo mode,
hold down the Stop button for a few seconds. If the
displays remain lit, see THE INFORMATION MODE
on page 19 to turn off the demo mode.

Start the walking belt.
To start the walking belt, press the Go button, the
Speed increase button, or one of the speed buttons numbered 1 through 10.
If you press the Go button or the Speed increase
button, the walking belt will begin to move at 1 mph.
As you exercise, change the speed of the walking
belt as desired by pressing the Speed increase
and decrease buttons. Each time you press a button, the speed setting will change by 0.1 mph; if
you hold down a button, the speed setting will
change in increments of 0.5 mph. Note: After you
press the buttons, it may take a moment for the walking belt to reach the selected speed setting.

Next, stand on the foot rails of the treadmill. Find the
clip attached to the key (see the drawing on page 15)
and slide the clip onto the waistband of your clothes.
Then, insert the key into the console. After a moment,
the displays will light. IMPORTANT: In an emergency
situation, the key can be pulled from the console,
causing the walking belt to slow to a stop. Test the
clip by carefully taking a few steps backward; if the
key is not pulled from the console, adjust the position of the clip.

If you press one of the numbered speed buttons,
the walking belt will gradually change speed until it
reaches the selected speed setting.
To stop the walking belt, press the Stop button. To
restart the walking belt, press the Go button, the
Speed increase button, or one of the speed buttons numbered 1 through 10.

Change the incline of the treadmill as desired.
To change the incline of
the treadmill, press the
Incline increase and decrease buttons or one of
the numbered incline

Speed display--This
display shows the speed
of the walking belt.

' b.b

SPEED

INOLINE

To reset the displays, press the Stop button, remove the key, and then reinsert the key.

buttons. Each time you
press the incline increase or decrease button, the
incline will change by 0.5%. If you press one of the
numbered incline buttons, the treadmill will adjust
to the selected incline setting. Note: After you
press the buttons, it may take a moment for the
treadmill to reach the selected incline setting.
5.

Before using the
handgrip pulse
sensor, first remove the sheets
of clear plastic
from the metal
contacts. In addition, make sure
that your hands
are clean.

Monitor your progress with the matrix and the
displays.
The matrix--When the
manual mode is selected, the display will
show a track that represents 1/4 mile (400 meters). As you exercise,
the indicators around the

To use the handgrip pulse sensor, stand on the
foot rails and hold the metal contacts. Avoid moving your hands. When your pulse is detected, your
heart rate will be shown. For the most accurate

track will light in succession until the entire track is
lit. The track will then darken and the indicators will

heart rate reading, continue to hold the contacts
for about 15 seconds.

again begin to light in succession.
Time display--When
the manual mode is selected, this display will
show the elapsed time.
When a workout is se-

I C!.-I rL'Ji

-I'L...L!i
i

dis-

play--This display
shows the distance that

-i-i ...........
i

_/.r

you have walked or run.
DISTANCE
This display will also
show the incline setting
for several seconds, each time the incline changes.
Calories/Pulse
display--This
display
shows the approximate
number of calories you
have burned. The dis-

--I rL

CALORIES

play will also show your
heart rate when you use the handgrip
sor.

When you are finished
key from the console.

exercising, remove the

Step onto the foot rails, press the Stop button, and
adjust the incline of the treadmill to the lowest
setting. The incline must be at the lowest setting
or you may damage the treadmill when you fold
it to the storage position. Next, remove the key
from the console and put it in a secure place.

TIME

lected, the display will
show the time remaining in the workout rather than
the elapsed time.
Distance/Incline

Measure your heart rate if desired.

pulse sen-

When you are finished using the treadmill, switch
the reset/off circuit breaker to the "off" position and
unplug the power cord. IMPORTANT: If you do
not do this, the treadmill's electrical components may wear prematurely.

HOW TO USE A PRESET WORKOUT
1.

segment, a series of
tones will sound and the

Current Segment
next segment of the profile will begin to flash. If a
different speed or incline
setting is programmed for
the next segment, the
speed or incline setting
will flash in the display to alert you.

Insert the key into the console.
See HOW TO TURN ON THE POWER on page 16.

Select a preset workout.
To select a preset workout, press the Weight Loss
Workouts, Aerobic Workouts, Endurance
Workouts, or Performance Workouts button repeatedly.

The workout will continue in this way until the last
segment of the profile flashes in the display and
the last segment ends. The walking belt will then
slow to a stop.

When a preset workout
is selected, the workout
time will appear in the
Time display, the minimum speed setting of
the workout will appear
in the Distance/Incline display, the maximum speed
setting will appear in the Calories/Pulse display,
and the name of the workout will appear in the
Speed display. In addition, a profile of the speed
settings of the workout will scroll across the matrix.
3.

If the speed or incline setting is too high or too low
at any time during the workout, you can manually
override the setting by pressing the speed or incline
buttons; however, when the next segment of the
workout begins, the treadmill will automatically
adjust to the speed and incline settings for the
next segment.
To stop the workout at any time, press the Stop
button. To restart the workout, press the Go button.
The walking belt will begin to move at 1 mph. When
the next segment of the workout begins, the treadmill will automatically adjust to the speed and incline
settings for the next segment.

Press the Go button to start the workout.
A moment after you press the button, the treadmill
will automatically adjust to the first speed and incline settings of the workout. Hold the handrails
and begin walking.

Each workout is divided into one-minute segments.
One speed setting and one incline setting are programmed for each segment. Note: The same
speed setting and/or incline setting may be programmed for consecutive segments.

Monitor your progress with the matrix and the
displays.
See step 5 on page 17.

Measure your heart rate if desired.
See step 6 on page 17.

During the workout, the profile will show your
progress. The flashing segment of the profile represents the current segment of the workout. The
height of the flashing segment indicates the speed
setting for the current segment. At the end of each

When you are finished
key from the console.
See step 7 on page 17.

exercising, remove the

THE INFORMATION MODE

HOW TO USE THE STEREO SOUND SYSTEM

The console features an information mode that keeps
track of the total number of hours that the treadmill has

To play music or audio books through the console's
stereo speakers, you must connect your MP3 player,
CD player, or other personal audio player to the console through the audio jack.

been used and the total distance that the walking belt
has moved. The information mode also allows you to
switch the console from miles to kilometers and to turn
on and turn off the display demo mode.

To use the audio jack, locate the audio cable and plug
it into the audio jack near the speakers. Then, plug the
audio cable into a jack on your MP3 player, CD player,
or other personal audio player. Make sure that the
audio cable is fully plugged in.

To select the information mode, hold down the Stop
button while inserting the key into the console and then
release the Stop button. When the information mode is
selected, the following information will be shown:
The Time display will show
the total number of hours the
treadmill has been used.

Next, press the Play button on your MP3 player, CD
player, or other personal audio player.

-I -!

If you are using a personal CD player and the CD
flat surface instead of on the console.

......................................
I.Ji
skips, set the CD player on the floor or another

The Distance/Incline display
will show the total number of
miles (or kilometers) that the
walking belt has moved.

An "E" for English miles or
an "M" for metric kilometers
will appear in the
Calories/Pulse display.
Press the Speed increase
button to change the unit of
measurement if desired.

................................
E

The console features a display demo mode, designed
to be used if the treadmill is
displayed in a store. While
the demo mode is turned on,
the console will function nor-

mally when you plug in the power cord, switch the
reset/off circuit breaker to the reset position, and insert
the key into the console. However, when you remove
the key, the displays will remain lit, although the buttons will not function. If the demo mode is turned on, a
"d" will appear in the Speed display while the information mode is selected. To turn on or turn off the demo
mode, press the Speed decrease button.
To exit the information mode, remove the key from the
console.

HOW TO FOLD AND MOVE THE TREADMILL
HOW TO FOLD THE TREADMILL

FOR STORAGE

Before folding the treadmill, adjust the incline to the
lowest position, If you do not do this, you may damage the
treadmill when you fold it, Remove the key and unplug the
power cord, CAUTION: You must be able to safely lift 45
Ibs, (20 kg) to raise, lower, or move the treadmill,
1. Hold the metal frame firmly in the location shown by
the arrow at the right. CAUTION: To decrease the possibility of injury, do not lift the frame by the plastic
foot rails. Make sure to bend your legs and keep your
back straight as you raise the frame. Raise the frame
about halfway to the vertical position.
2. Raise the frame until the latch knob locks into the storage
position. Make sure that the latch knob is locked in
the storage position.
To protect the floor or carpet from damage, place a
mat under the treadmill. Keep the treadmill out of direct sunlight. Do not leave the treadmill in the storage position in temperatures above 85 ° F (30 ° C).

HOW TO MOVE THE TREADMILL
Before moving the treadmill, convert the treadmill to the storage position as described above. Make sure that the latch
knob is locked in the storage position.
1. Hold a handrail and the frame and place one foot against
one of the wheels.

Frame j

f
2. Tilt the treadmill back until it rolls freely on the wheels.
Carefully move the treadmill to the desired location. Never
move the treadmill without tipping it back. To reduce
the risk of injury, use extreme caution while moving
the treadmill. Do not attempt to move the treadmill
over an uneven surface.
3. Place one foot against a wheel, and carefully lower the
treadmill until it is resting in the storage position.

Handrail /

Base

HOW TO LOWER THE TREADMILL

FOR USE

1. Hold the upper end of the treadmill with your right hand.
Pull the latch knob to the left and hold it. It may be necessary to push the frame forward as you pull the knob to
the left. Pivot the frame downward and release the latch
knob.

Latch Knob

2. Hold the metal frame firmly with both hands and lower
it to the floor. CAUTION: Do not grip only the plastic
foot rails or drop the frame to the floor. Bend your
legs and keep your back straight.

TROUBLESHOOTING
Most treadmill problems can be solved by following the simple steps below. Find the symptom that
applies, and follow the steps listed. If further assistance is needed, see the back cover of this manual.
PROBLEM:

The power does not turn on

SOLUTION:

a. Make sure that the power cord is plugged into a surge suppressor, and that the surge suppressor
is plugged into a properly grounded outlet (see page 14). Use only a single-outlet surge suppressor that meets all of the specifications described on page 14. IMPORTANT: The treadmill is not
compatible with GFCl-equipped outlets.
b. After the power cord has been plugged in, make sure that the key is inserted into the console.
C,

Check the reset/off circuit breaker located on the
treadmill frame near the power cord. If the switch
protrudes as shown, the circuit breaker has
tripped. To reset the circuit breaker, wait for five
minutes and then press the switch back in.

Position
Tripped

Position
Reset

PROBLEM:

The power turns off during use

SOLUTION:

a. Check the reset/off circuit breaker (see the drawing above). If the circuit breaker has tripped, wait
for five minutes and then press the switch back in.
b. Make sure that the power cord is plugged in. If the power cord is plugged in, unplug it, wait for
five minutes, and then plug it back in.
c. Remove the key from the console. Reinsert the key into the console.
d. If the treadmill still will not run, please see the back cover of this manual.

PROBLEM:

The console displays remain lit when you remove the key from the console

SOLUTION:

a. The console features a display demo mode, designed to be used if the treadmill is displayed in a
store. If the displays remain lit when you remove the key, the demo mode is turned on. To turn off
the demo mode, hold down the Stop button for a few seconds. If the displays are still lit, see THE
INFORMATION MODE on page 19 to turn off the demo mode.

PROBLEM:

The displays ofthe console do not function

properly

SOLUTION: a. Remove the key from the console and UNPLUG
THE POWER CORD. With the help of a second
person, carefully tip down the Uprights (75, 80).
There may be three #8 x 2" Screws (16) in the bottom of the Belly Pan (73). If there are, remove them.
Note: A Phillips screwdriver with a shaft at least 5
in. (13 cm) long is required. Then, raise the
Uprights.

Remove the three #8 x 3/4" Screws (1) and carefully pivot the Motor Hood (60) off.

Locate the Reed Switch (71) and the Magnet (45)
on the left side of the Pulley (46). Turn the Pulley
until the Magnet is aligned with the Reed Switch.
Make sure that the gap between the Magnet and
the Reed Switch is about 1/8 in. (3 mm). If necessary, loosen the 3/4" Screw (17), move the Reed
Switch slightly, and then retighten the Screw.
Reattach the Motor Hood (not shown) with the #8 x
3/4" Screws and the #8 x 2" Screws if necessary.
Run the treadmill for a few minutes to check for a

1/8

_46
45

Top
View

correct speed reading.

PROBLEM:

The incline of the treadmill does not change correctly

SOLUTION: a. With the key in the console, press one of the Incline buttons. While the incline is changing, remove the key. After a few seconds, reAnsert the key. The treadmil will automatically rise to the
maximum incline level and then return to the minimum level. This will recafbrate the incline system.
PROBLEM:

The walking belt slows when walked on

SOLUTION:

a. Use only a single-outlet surge suppressor that meets all of the specifications described on page 14.
b. If the walking belt is overtightened, treadmil performance may decrease and the walking belt may become damaged. Remove the key and UNPLUG
THE POWER CORD. Using the hex key, turn both
idler roller bolts counterclockwise, 1/4 of a turn.
When the walking belt is properly tightened, you
should be able to lift each edge of the walking belt
2 to 3 in. (5 to 7 cm) off the walking platform. Be
careful to keep the walking belt centered. Then,
plug in the power cord, insert the key, and run the
treadmill for a few minutes. Repeat until the walking belt is properly tightened.

2-3 in.

Rear Roller Bolts

c. If the walking belt still slows when walked on, see the back cover of this manual.

PROBLEM:

The walking belt is off-center or slips when walked on

SOLUTION:

a. If the walking belt is off-center, first remove the
key and UNPLUG THE POWER CORD. If the
walking belt has shifted to the left, use the hex
key to turn the left idler roller bolt clockwise 1/2 of a
turn; if the walking belt has shifted to the right,
turn the bolt counterclockwise 1/2 of a turn. Be
careful not to overtighten the walking belt. Then,
plug in the power cord, insert the key, and run the
treadmill for a few minutes. Repeat until the walking belt is centered.
b. If the walking belt slips when walked on, first remove the key and UNPLUG THE POWER CORD.
Using the hex key, turn both idler roller bolts clockwise, 1/4 of a turn. When the walking belt is correctly tightened, you should be able to lift each
edge of the walking belt 2 to 3 in. (5 to 7 cm) off
the walking platform. Be careful to keep the walking belt centered. Then, plug in the power cord, insert the key, and carefully walk on the treadmill for
a few minutes. Repeat until the walking belt is
properly tightened.

EXERCISE GUIDELINES
Burning Fat--To burn fat effectively, you must exercise at a low intensity level for a sustained period of
time. During the first few minutes of exercise, your
body uses carbohydrate calorieefor energy. Only after
the first few minutes of exercise does your body begin
to use stored fat ca/ofies for energy. If your goal is to
burn fat, adjust the intensity of your exercise until your
heart rate is near the lowest number in your training
zone. For maximum fat burning, exercise with your
heart rate near the middle number in your training
zone.

These guidelines will help you to plan your exercise
program. For detailed exercise information, obtain a
reputable book or consult your physician. Remember,
proper nutrition and adequate rest are essential for
successful results.

Aerobic Exercise--If your goal is to strengthen your
cardiovascular system, you must perform aerobic exercise, which is activity that requires large amounts of
oxygen for prolonged periods of time. For aerobic exercise, adjust the intensity of your exercise until your
heart rate is near the highest number in your training
zone.

EXERCISE INTENSITY

WORKOUT GUIDELINES

Whether your goal is to burn fat or to strengthen your
cardiovascular system, exercising at the proper intensity is the key to achieving results. You can use your
heart rate as a guide to find the proper intensity level.
The chart below shows recommended heart rates for
fat burning and aerobic exercise.

Warming up--Start with 5 to 10 minutes of stretching
and light exercise. A warm-up increases your body
temperature, heart rate, and circulation in preparation
for exercise.

165

155

145

140

130

125

115

145

138

130

125

118

110

103

125

120

115

110

105

Training Zone Exercise--Exercise for 20 to 30 minutes with your heart rate in your training zone. (During
the first few weeks of your exercise program, do not
keep your heart rate in your training zone for longer
than 20 minutes.) Breathe regularly and deeply as you
exercise-never hold your breath.

_W_

Cooling down--Finish with 5 to 10 minutes of stretching. Stretching increases the flexibility of your muscles
and helps to prevent post-exercise problems.

EXERCISE FREQUENCY
To find the proper intensity level, find your age at the
bottom of the chart (ages are rounded off to the nearest ten years). The three numbers listed above your
age define your "training zone." The lowest number is
the heart rate for fat burning, the middle number is the
heart rate for maximum fat burning, and the highest
number is the heart rate for aerobic exercise.

To maintain or improve your condition, complete three
workouts each week, with at least one day of rest between workouts. After a few months of regular exercise, you may complete up to five workouts each
week, if desired. Remember, the key to success is to
make exercise a regular and enjoyable part of your
everyday life.

PART LISTmModel

No. 831.24855.0

Ro808A

To locate the parts listed below, see the EXPLODED DRAWING near the end of this manual.
Key No. Qty.

Description

Key No. Qty.

Description

1
2
3
4
5
6

17
10
1
4
2
6

#8 x 3/4" Screw
#8 x 1/2" Screw
#8 x 1/2" Ground Screw
#8 x 1" Tek Screw
#10 x 3/4" Screw
5/16" x 1" Bolt

51
52
53
54
55
56

1
1
1
1
1
2

Frame
Left Rear Foot
Idler Roller Ground Wire
Right Rear Foot
Idler Roller
Idler Roller Bracket

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

3
1
4
2
3
4
4
2
5
3
9
2
2
2
2
1
1
2
7
8

3/8" x 2" Bolt
3/8" x 1 3/4" Bolt
3/8" x 4" Bolt
1/4" x 3/4" Bolt
3/8" Nut
3/8" Star Washer
5/16" Star Washer
1/4" Star Washer
#8 x 3/4" Tek Screw
#8 x 2" Screw
3/4" Screw
5/16" x 1 1/2" Bolt
5/16" x 3 5/8" Bolt
3/8" x 1 1/4" Bolt
Idler Roller Bolt
3/8" x 1 3/4" Bolt
3/8" Incline Motor Bolt
3/8" x 3/4" Bolt
#8 x 1 1/2" Bright Screw
#12 x 1 1/4" Screw

57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76

1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1

5/32" Hex Key
Hex Key
Hood Accent
Motor Hood
Lift Frame
Lift Frame Ground Wire
Wire Tie
Drive Belt
Drive Motor
Controller Ground Wire
Power Cord
Power Cord Grommet
Reset/Off Circuit Breaker
Controller
Reed Switch
Reed Switch Clamp
Belly Pan
Left Handrail Spacer
Left Upright
Incline Motor

27
28
29
30
31
32
33
34
35

2
4
2
2
4
4
3
6
2

Motor Bolt
Belt Guide Screw
1/4" Washer
1/4" Split Washer
3/8" Jam Nut
5/16" Flange Nut
Hood Clip
#3 x 1/4" Screw
Foot Rail Decal

77
78
79
80
81
82
83
84
85

1
1
1
1
4
1
2
4
2

Incline Motor Spacer
Right Handrail Spacer
Upright Wire
Right Upright
Bolt Spacer
Right Upright Spacer
Base Cap
Base Foot
Caution Decal

36
37
38

1
1
2

Left Foot Rail
Warning Decal
Platform Cushion

86
87
88

1
1
2

Left Upright Spacer
Base
Wheel

39
40
41

1
1
2

Walking Platform
Walking Belt
Belt Guide

89
90
91

2
2
2

Base Foot Spacer
15 1/2" Wire Tie
Releaseable Tie

42
43
44
45
46
47
48
49

2
2
3
1
1
1
1
1

Frame Cap
Frame Spacer
Drive Roller Spacer
Magnet
Drive Roller/Pulley
Latch Cap
Storage Latch
Latch Knob

92
93
94
95
96
97
98
99

5
1
1
1
1
3
1
4

8" Tie
Key Clip
Left Tray
Audio Cable
Console
Wire Tie
Console Back
Pulse Plate

Right Foot Rail

100

Upper Handrail Cap

Key No. Qty.
101
102
103
104
105
106
107

1
6
1
1
2
1
1

Description

Key No. Qty.

Key Plate
Console Clamp
Right Tray
Right Handrail
Handrail Cap
Crossbar
Left Handrail

108

2
-

Description
#8 x 1 1/2" Screw
8" Blue Wire, M/F
10" Blue Wire, 2F
12" Red Wire, M/F
10" Black Wire, M/F
User's Manual

Note: Specifications are subject to change without notice. See the back cover of this manual for information about
ordering replacement parts. If a part is missing, call 1-888-533-1333. *These parts are not illustrated.

EXPLODED DRAWING AmModel

NO. 831.24855.0

Roso8A

OJ
CO
LO

('4

O4
LO

EXPLODED DRAWING B--Model

No. 831.24855.0

60
59
27

61
20

Roso8A

EXPLODED DRAWING CmModel

NO. 831.24855.0

Roso8A

31
77
6
6

86
12

-80
i

,31
i
24

81
24
87

4% 8_

7
/

"'" 79
85

88
82

9
i
i

81
_o-84
_--_4

EXPLODED DRAWING DmModel

NO. 831.24855.0

Roso8A

95
1
94
97

99
103
100--

IO0

34
102
107
106

I04

I
2

105

Your Home
For repair--in
or heating

your home--of
all major brand appliances,
and cooling systems, no matter who made

For the replacement

parts, accessories,

lawn and garden equipment,
it, no matter who sold it!

and user's manuals that you need to do-it-yourself.

For Sears professional
installation of home appliances
and items like garage door openers and water heaters.

1-800-4-MY-HOME ® (1-800-469-4663)
Call anytime, day or night (U.S.A. and Canada)
www.sears.com
www.sears.ca

Our Home

® Registered Trademark / TMTrademark / SMService Mark of Sears Brands, LLC
® Marca Registrada / TMMarca de Fabdca / _M Marca de Servicio de Sears Brands, LLO

90 DAY FULL WARRANTY
f
If this Sears Treadmill Exerciser fails due to a defect in material or workmanship within 90 days of the
date of purchase, call 1-800-4-MY-HOME ®(1-800-469-4663) to arrange for free repair (or replacement
repair proves impossible). The incline motor is warranted for 90 days from the date of purchase; the
drive motor is warranted for 28 years from the date of purchase.
This warranty does not apply when the Treadmill Exerciser is used commercially or for rental purposes.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to
state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
J
J

Part No. 266314 R0508A

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