Proform Pfex77572 775S Bike Users Manual *PFEX77572 148227

Proform-Pfex77572-Owner-S-Manual proform-pfex77572-owner-s-manual

2015-04-14

: Proform Proform-Pfex77572-775S-Bike-Users-Manual-701288 proform-pfex77572-775s-bike-users-manual-701288 proform pdf

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USERÕS MANUAL

Patent Pending

Model No. PFEX77572

Serial No.

The serial number is found in the

location shown below. Write the

serial number in the space above.

CAUTION

Read all precautions and instruc-

tions in this manual before using

this equipment. Save this manual

for future reference.

Serial

Number

Decal

PROFORM¨is a registered trademark of ICON Health & Fitness, Inc.

ORDERING REPLACEMENT PARTS

To order replacement parts, call our Customer Service Department toll-free at 1-800-999-3756, Monday through

Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be prepared to give

the following information:

¥ The MODEL NUMBER of the product (PFEX77572).

¥ The NAME of the product (PROFORM¨775s).

¥ The SERIAL NUMBER of the product (see the front cover of this manual).

¥ The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST on page 10 of this manual).

LIMITED WARRANTY

ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and

material, under normal use and service conditions, for a period of ninety (90) days from the date of pur-

chase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is lim-

ited to replacing or repairing, at ICON's option, the product through one of its authorized service centers.

All repairs for which warranty claims are made must be pre-authorized by ICON. This warranty does not

extend to any product or damage to a product caused by or attributable to freight damage, abuse, mis-

use, improper or abnormal usage or repairs not provided by an ICON authorized service center, products

used for commercial or rental purposes, or products used as store display models. No other warranty

beyond that specifically set forth above is authorized by ICON.

ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con-

nection with the use or performance of the product or damages with respect to any economic loss, loss

of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other

consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of inci-

dental or consequential damages. Accordingly, the above limitation may not apply to you.

The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of

merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth

herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above

limitation may not apply to you.

This warranty gives you specific legal rights. You may also have other rights which vary from state to state.

ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813

QUESTIONS?

As a manufacturer, we are com-

mitted to providing complete

customer satisfaction. If you

have questions, or if there are

missing or damaged parts, we

will guarantee complete satis-

faction through direct assis-

tance from our factory.

TO AVOID UNNECESSARY

DELAYS, PLEASE CALL DIRECT

TO OUR TOLL-FREE CUSTOMER

HOT LINE. The trained techni-

cians on our customer hot line

will provide immediate assis-

tance, free of charge to you.

CUSTOMER HOT LINE:

1-800-999-3756

Mon.ÐFri., 6 a.m.Ð6 p.m. MST

25 26

26 15

35 34 33

32 20

53 55

38 39

42 40 37

46 47

47 46

48 59

EXPLODED DRAWINGÑModel No. PFEX77572 R0798A

TABLE OF CONTENTS

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

HOW TO USE THE PROFORM¨775S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

MAINTENANCE AND TROUBLE-SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

CONDITIONING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

IMPORTANT PRECAUTIONS

WARNING: To reduce the risk of serious injury, read the following important precautions before

using the PROFORM¨775s.

1. Read all instructions in this manual before

using the 775s.

2. It is the responsibility of the owner to ensure

that all users of the 775s are adequately

informed of all precautions. Use the 775s

only as described in this manual.

3. Use the 775s indoors on a level surface.

Keep the 775s away from moisture and

dust. Place a mat under the 775s to protect

the floor or carpet.

4. Inspect and tighten all parts regularly.

Replace any worn parts immediately.

5. Keep children under the age of 12 and pets

away from the 775s at all times.

6. The 775s should not be used by persons

weighing more than 250 pounds.

7. Wear appropriate clothing when exercising;

do not wear loose clothing that could

become caught on the 775s. Always wear

athletic shoes when using the 775s.

8. Always keep your back straight when using

the 775s. Do not arch your back.

9. If you feel pain or dizziness at any time

while exercising, stop immediately and

begin cooling down.

10. The 775s is intended for in-home use only.

Do not use the 775s in a commercial, rental,

or institutional setting.

11. When adjusting the seat, insert the seat

knob through one of the holes in the seat

post. Do not insert the seat knob under the

seat post.

12. CAUTION DECAL PLACEMENT: The decal

shown below has been placed on the 775s.

If the decal is missing, or if it is not legible,

please call our Customer Service Department

toll-free at 1-800-999-3756 to order a free

replacement decal. Apply the decal in the

location shown.

WARNING: Before beginning this or any exercise program, consult your physician. This is espe-

cially important for persons over age 35 or persons with pre-existing health problems. Read all

instructions before using. ICON assumes no responsibility for personal injury or property damage

sustained by or through the use of this product.

Decal shown at

75% actual size

Do not allow children on or

around machine.

Keep hands and feet away

from moving parts and contact

points.

Read owner's manual and

follow instructions.

10 3

PART LISTÑModel No. PFEX77572 R0798A

Note: Ò#Ó indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover

of this manual for information about ordering replacement parts.

Key No. Qty. Description

1 1 Frame

2 1 Upright

3 1 Seat Post

4 1 Handlebar

5 2 Foam Grip

6 1 Left Side Shield

7 1 Right Side Shield

8 1 Console

9 1 Resistance Knob

10 1 Resistance Cable/Control

11 4 M5 x 30mm Screw

12 4 M5 Nut

13 1 Reed Switch/Wire

14 1 Lock Knob

15 1 Seat Post Bushing

16 1 Seat

17 1 Frame Bushing

18 2 1 1/4Ó Round Endcap

19 1 Drive Belt

20 5 M8 Nylon Locknut

21 2 M4 x 38mm Screw

22 13 M4 x 16mm Screw

23 1 M8 x 62mm Hex Head Bolt

24 1 Magnet Bracket

25 5 M10 x 25mm Button Head Screw

26 5 M10 Split Washer

27 1 Right Pedal Strap

28 1 Right Pedal

29 1 Crank/Pulley

30 1 Notched Bearing Nut

31 2 Bearing

32 2 Bearing Cup

33 1 Slotted Bearing Nut

34 1 Crank Washer

Key No. Qty. Description

35 2 Crank Nut

36 2 M8 Flanged Hex Nut

37 2 M6 Eyebolt

38 2 Adjustment Bracket

39 4 M6 Nut

40 1 M10 Washer

41 6 M8 Split Washer

42 1 Flywheel

43 1 10mm x 13mm Spacer

44 1 Flywheel Axle

45 1 Left Pedal

46 2 M10 x 45mm Button Head Screw

47 2 Wheel

48 4 2Ó x 3Ó Endcap

49 1 Resistance Hook

50 1 Reed Switch Clamp

51 1 M6 x 56mm Bolt

52 1 Return Spring

53 4 #8 Flat Washer

54 1 Clamp Bolt

55 1 Clamp Nut

56 1 Crank Spacer

57 1 Magnet

58 6 M10 Nylon Locknut

59 4 M10 x 58mm Carriage Bolt

60 1 Front Stabilizer

61 1 Rear Stabilizer

62 2 Bumper

63 4 M4 x 16mm Washer Head Screw

64 1 Left Pedal Strap

# 1 UserÕs Manual

# 1 4mm Allen Wrench

# 1 5.5mm Allen Wrench

BEFORE YOU BEGIN

Thank you for selecting the innovative PROFORM¨

775s. Cycling is one of the most effective exercises

known for increasing cardiovascular fitness, building

endurance and toning the entire body. The PRO-

FORM 775s features adjustable resistance to let you

tailor your exercise to the level thatÕs perfect for you,

providing a low-impact, aerobic workout in the conve-

nience and privacy of your own home

For your benefit, read this manual carefully before

you use the PROFORM 775s. If you have additional

questions, please call our Customer Service

Department toll-free at 1-800-999-3756, Monday

through Friday, 6 a.m. until 6 p.m. Mountain Time

(excluding holidays). To help us assist you, please

note the product model number and serial number

before calling. The model number is PFEX77572. The

serial number can be found on a decal attached to the

775s (see the front cover of this manual for the loca-

tion of the decal).

Before reading further, please look at the drawing

below and familiarize yourself with the parts that are

labeled.

Resistance Knob

Console

Adjustment Knob

FRONT

BACK

LEFT SIDE

Side Shield

Pedal

Book Holder

Upright

Wheel

Water Bottle Holder

(Bottle not included)

Handlebar

Seat

Seat Post

ASSEMBLY

Place all parts of the exercise bike in a cleared area and remove the packing materials. Do not dispose of the

packing materials until assembly is completed. Assembly requires the included tools, two adjustable

wrenches , and a phillips screwdriver .

To identify the small parts used in assembly, refer to the drawings below. The number in parenthesis below each

drawing refers to the key number of the part, from the part list on page 11. The second number refers to the

quantity used in assembly. Note: If a part is not in the parts bag, check to see if it has been pre-assembled.

CONDITIONING GUIDELINES

The following guidelines will help you to plan your

exercise program. Remember that proper nutrition and

adequate rest are essential for successful results.

EXERCISE INTENSITY

Whether your goal is to burn fat or to strengthen your

cardiovascular system, the key to achieving the

desired results is to exercise with the proper intensity.

The proper intensity level can be found by using your

heart rate as a guide. The chart below shows recom-

mended heart rates for fat burning, maximum fat burn-

ing, and cardiovascular (aerobic) exercise.

To find the proper heart rate for you, first find your age

at the bottom of the chart (ages are rounded off to the

nearest ten years). Next, find the three numbers

above your age. The three numbers are your Òtraining

zone.Ó The smallest number is the recommended

heart rate for fat burning; the middle number is the

heart rate for maximum fat burning; the largest

number is the heart rate for aerobic exercise.

Burning Fat

To burn fat effectively, you must exercise at a rela-

tively low intensity level for a sustained period of time.

During the first few minutes of exercise, your body

uses easily accessible carbohydrate calories for ener-

gy. Only after the first few minutes of exercise does

your body begin to use stored fat calories for energy.

If your goal is to burn fat, adjust the intensity of your

exercise until your heart rate is near the smallest

number in your training zone as you exercise.

For maximum fat burning, adjust the intensity of your

exercise until your heart rate is near the middle num-

ber in your training zone as you exercise.

Aerobic Exercise

If your goal is to strengthen your cardiovascular sys-

tem, your exercise must be Òaerobic.Ó Aerobic exer-

cise is activity that requires large amounts of oxygen

for prolonged periods of time. This increases the

demand on the heart to pump blood to the muscles,

and on the lungs to oxygenate the blood. For aerobic

exercise, adjust the intensity of your exercise until

your heart rate is near the largest number in your

training zone.

HOW TO MEASURE YOUR HEART RATE

To measure your heart

rate, first exercise for

at least four minutes.

Then, stop exercising

and place two

fingers on your wrist as

shown. Take a six-sec-

ond heartbeat count,

and multiply the result

by 10 to find your heart

rate. For example, if your six-second heartbeat count

is 14, your heart rate is 140 beats per minute. (A six-

second count is used because your heart rate will

drop rapidly when you stop exercising.)

WORKOUT GUIDELINES

Each workout should include the following three

important parts: A warm-up, consisting of 5 to 10 min-

utes of stretching and light exercise. A proper warm-

up increases your body temperature, heart rate, and

circulation in preparation for exercise. Training zone

exercise, consisting of 20 to 30 minutes of exercising

with your heart rate in your training zone. (During the

first few weeks of your exercise program, do not keep

your heart rate in your training zone for longer than 20

minutes.) A cool-down, with 5 to 10 minutes of

stretching. This will increase the flexibility of your mus-

cles and will help to prevent post-exercise problems.

EXERCISE FREQUENCY

To maintain or improve your condition, plan three

workouts each week, with at least one day of rest

between workouts. After a few months of regular exer-

cise, you may plan up to five workouts each week, if

desired. Caution: Be sure to progress at your own

pace and avoid overdoing it. Incorrect or exces-

sive training may result in injury to your health.

Remember, the key to success is to make exercise a

regular and enjoyable part of your everyday life.

WARNING: Before beginning this or any exer-

cise program, consult your physician. This is

especially important for persons over age 35

or persons with pre-existing health problems.

M10 Split Washer (26)Ð5

M10 x 25mm Button Head Screw (25)Ð5

M4 x 16mm Screw (22)Ð4

M10 Nylon Locknut (58)Ð6 M8 Split Washer (41)Ð4

M10 x 45mm Button Head Screw (46)Ð2 M10 x 58mm Carriage Bolt (59)Ð4

M8 Nylon Locknut (20)Ð4

1. Press two 2Ó x 3Ó Endcaps (48) into the Rear

Stabilizer (61).

Position the Rear Stabilizer (61) under the

angled bracket on the rear of the Frame (1).

Make sure that the Rear Stabilizer is turned so

the recessed holes are on the bottom. Attach the

Rear Stabilizer with two M10 x 58mm Carriage

Bolts (59) and two M10 Nylon Locknuts (58).

2. Press two 2Ó x 3Ó Endcaps (48) into the Front

Stabilizer (60). Attach a Wheel (47) to one of the

brackets on the Front Stabilizer with an M10 x

45mm Button Head Screw (46) and an M10

Nylon Locknut (58). Attach a Wheel to the other

bracket on the Front Stabilizer in the same way.

Position the Front Stabilizer (60) under the

angled bracket on the front of the Frame (1).

Make sure that the Front Stabilizer is turned so

the recessed holes are on the bottom. Attach the

Front Stabilizer with two M10 x 58mm Carriage

Bolts (59) and two M10 Nylon Locknuts (58).

Recessed

Holes

Recessed

Holes

5. Attach the Handlebar (4) to the Upright (2) with

two M10 x 25mm Button Head Screws (25) and

two M10 Split Washers (26).

6. Attach the Seat (16) to the Seat Post (3) with

four M8 Split Washers (41) and four M8 Nylon

Locknuts (20).

Insert the Seat Post (3) into the Frame (1).

Press the Frame Bushing (17) into place in the

Frame.

Align one of the holes in the Seat Post (3) with

the hole in the Frame (1). Insert the Lock Knob

(14) into the Frame and the Seat Post. Tighten

the Lock Knob.

MAINTENANCE AND TROUBLE-SHOOTING

Inspect and tighten all parts of the PROFORM¨775S

regularly. The 775S can be cleaned with a soft, damp

cloth. To prevent damage to the console, keep liquids

away and keep the console out of direct sunlight.

BATTERY REPLACEMENT

If the console does not function properly, the batteries

should be replaced. To replace the batteries, refer to

assembly step 8 on page 6.

HOW TO ADJUST THE REED SWITCH

If the console does not display correct feedback, the

reed switch should be adjusted. In order to adjust the

reed switch, the Left Side Shield (6) must be

removed. First, using an adjustable wrench, turn the

Left Pedal (45) clockwise to remove the Pedal from

the left arm of the Crank (29).

Remove all Screws (21, 22) from the Left Side Shield

(6). Grasp both Side Shields at the top and gently pull

them apart. Make sure that the arm of the Crank (29)

is in the position shown in the drawing above. Hold

the Left Side Shield at the rear and pull it gently away

from the frame. Work the Left Side Shield forward off

the arm of the Crank and remove it.

Next, locate the

Reed Switch (13).

Loosen, but do not

remove, the M4 x

16mm Screw (22).

Slide the Reed

Switch slightly

toward or away from

the Magnet (57) on

the pulley. Retighten

the Screw. Turn the

Crank (29) for a moment. Repeat until the console

displays correct feedback. When the Reed Switch is

correctly adjusted, reattach the left side shield.

HOW TO ADJUST THE DRIVE BELT

If the you can feel the pedals slip when you are exer-

cising, especially when the resistance knob is turned

to the maximum setting, the Drive Belt (19) may need

to be adjusted. To adjust the Drive Belt, both side

shields must be removed. Refer to the instructions at

the left to remove the left side shield. Remove the

right side shield in the same manner.

Loosen the M8

Flanged Hex Nut

(36) on each side of

the Flywheel (42).

Tighten the M6 Nut

(39) on each M6

Eyebolt (37) until the

Drive Belt (19) is

tight. Be sure that

you tighten each

M6 Nut an equal

amount. Once the

Drive Belt is tight,

tighten the M8 Flanged Hex Nuts (36). Reattach the

side shields.

CRANK ADJUSTMENT

If the arms of the

Crank (29) become

loose, they should

be tightened in order

to prevent excessive

wear. Loosen the

Crank Nut (35) on

the left arm of the

Crank. Place the

end of a standard

screwdriver in one

of the slots in the

Slotted Bearing Nut

(33). Lightly tap the screwdriver with a hammer to turn

the Slotted Bearing Nut counterclockwise until the

arms are no longer loose. Do not overtighten the

Slotted Bearing Nut. When the Slotted Bearing Nut

is properly tightened, tighten the Crank Nut.

STORAGE

When storing the exercise bike, remove the batteries

from the console. Keep the exercise bike in a clean,

dry location, away from moisture and dust.

17 20

Console Wire

4. Connect the Reed Switch Wire (13) to the wire

on the back of the Console (8).

Attach the Console (8) to the Upright (2) with

four M4 x 16mm Screws (22).

Press the Resistance Knob (9) onto the

Resistance Control (10). Be sure that the mark

on the Resistance Knob is correctly aligned.

25 26

3 Attach the Upright (2) to the Frame (1) with

three M10 x 25mm Button Head Screws (25)

and three M10 Split Washers (26). Be careful

not to pinch the Reed Switch Wire (13) or the

Resistance Cable (10).

6 7

DESCRIPTION OF THE CONSOLE

The console is designed to help you get the most

from your workouts. As you exercise, you can watch

your progress around the LED track, while the

display provides continuous exercise feedback.

The six modes of the display are described below.

SpeedÑThis mode displays your current pedaling

speed, in miles per hour.

TimeÑThis mode displays the length of time you

have exercised. Note: If you stop exercising, the time

mode will pause until you resume.

DistanceÑThis mode displays the total distance you

have pedaled, in miles.

LapsÑThis mode displays the number of 1/4-mile

laps you have completed around the LED track.

CalorieÑThis mode displays the approximate number

of Calories you have burned.

ScanÑThis mode displays the speed, time, distance,

laps, and calorie modes, for 5 seconds each, in a

repeating cycle.

BATTERY INSTALLATION

Before the console can be operated, two ÒAAÓ batter-

ies must be installed. If you have not installed batter-

ies, see assembly step 6 on page 5.

HOW TO OPERATE THE CONSOLE

If there is a thin sheet of clear plastic on the face of

the console, remove it.

1. To turn on the power, press the on/reset button or

simply begin pedaling. When the power is turned

on, one LED indicator will light in the LED track,

and the entire display will appear for two seconds.

The console will then be ready for operation.

2. Select one of the five modes:

Scan modeÑ

When the power

is turned on, the

scan mode will

automatically be

selected. One

mode indicator

will show that the

scan mode is selected, and a flashing mode indica-

tor will show which mode is currently displayed.

Note: If a different mode is selected, you can

select the scan mode again by repeatedly pressing

the mode button.

Speed, time,

distance, laps,

or calorie modeÑ

To select one of

these modes for

continuous

display, press the

mode button repeatedly. The mode indicators will

show which mode is selected. (Make sure that the

scan mode is not selected.)

3. The LED track represents a distance of 1/4 mile.

As you exercise, the indicators around the track

will light one at a time until you have completed 1/4

mile. A new lap will then begin.

4. To reset the display, press the on/reset button.

5. To turn off the power, simply wait for about four

minutes. Note: The console has an Òauto-offÓ

feature. If the pedals are not moved and the

console buttons are not pressed for four

minutes, the power will turn off automatically

in order to conserve the batteries.

Mode Indicators

LED Track

HOW TO USE THE PROFORM¨775S

HOW TO ADJUST THE SEAT POST

The Seat Post (3) can be adjusted to the position that is the most

comfortable for you. To adjust the Seat Post, first loosen and remove

the Lock Knob (14) on the right side of the Frame (1). Slide the Seat

Post up or down to the desired position. Insert the Lock Knob through

one of the holes in the Seat Post and tighten it. Do not insert the

Lock Knob under the Seat Post.

HOW TO ADJUST THE PEDAL STRAPS

To adjust each Pedal Strap (64), first pull the end of the Pedal Strap

off the adjustment tab on the Pedal (45). Align a different hole in the

Pedal Strap with the adjustment tab. Press the Pedal Strap onto the

adjustment tab.

HOW TO ADJUST THE PEDALING RESISTANCE

The pedaling resistance can be adjusted with the Resistance Knob (9)

located on the Console (8). To increase the resistance, turn the

Resistance Knob clockwise; to decrease the resistance, turn the

Resistance Knob counterclockwise.

64 45

Adjustment Tab

8. The Console (8) requires two ÒAAÓ batteries (not

included); alkaline batteries are recommended.

Open the battery cover (not shown) on the back

of the Console. Press two batteries into the bat-

tery clip. Make sure that the negative ends of

the batteries (marked ÒÐÓ) are touching the

springs. Close the battery cover.

9. Make sure that all parts are properly tight-

ened before you use the exercise bike.

Batteries

Battery

Clip

7. Identify the Left Pedal (45) (there is an ÒLÓ on

the Left Pedal for identification). Using an

adjustable wrench, tighten the Left Pedal coun-

terclockwise into the left arm of the Crank (29).

Tighten the Right Pedal (not shown) clockwise

into the right arm of the Crank (29).

Adjust the Pedal Strap (64) on the Left and

Right Pedals to the desired position. Press the

Pedal Strap onto the adjustment tab on both

Pedals.

Adjustment

Tab

Proform Pfex77572 775S Bike Users Manual *PFEX77572 148227

Proform-Pfex77572-Owner-S-Manual proform-pfex77572-owner-s-manual

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