Proform Pfex77572 775S Bike Users Manual *PFEX77572 148227

Proform-Pfex77572-Owner-S-Manual proform-pfex77572-owner-s-manual

2015-04-14

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ORDERING REPLACEMENT PARTS
To order replacement parts, call our Customer Service Department toll-free at 1-800-999-3756, Monday through
Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be prepared to give
the following information:
¥ The MODEL NUMBER of the product (PFEX77572).
¥ The NAME of the product (PROFORM¨ 775s).
¥ The SERIAL NUMBER of the product (see the front cover of this manual).
¥ The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST on page 10 of this manual).

Model No. PFEX77572
Serial No.
The serial number is found in the
location shown below. Write the
serial number in the space above.

Serial
Number
Decal

PROFORM¨ is a registered trademark of ICON Health & Fitness, Inc.

LIMITED WARRANTY
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and
material, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the product through one of its authorized service centers.
All repairs for which warranty claims are made must be pre-authorized by ICON. This warranty does not
extend to any product or damage to a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or repairs not provided by an ICON authorized service center, products
used for commercial or rental purposes, or products used as store display models. No other warranty
beyond that specifically set forth above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection with the use or performance of the product or damages with respect to any economic loss, loss
of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other
consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above
limitation may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813

Part No. 148227 H02169-C R0798A

QUESTIONS?
As a manufacturer, we are committed to providing complete
customer satisfaction. If you
have questions, or if there are
missing or damaged parts, we
will guarantee complete satisfaction through direct assistance from our factory.
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained technicians on our customer hot line
will provide immediate assistance, free of charge to you.
CUSTOMER HOT LINE:

1-800-999-3756
Mon.ÐFri., 6 a.m.Ð6 p.m. MST
Patent Pending

CAUTION
Read all precautions and instructions in this manual before using
this equipment. Save this manual
for future reference.

USERÕS MANUAL

TABLE OF CONTENTS

EXPLODED DRAWINGÑModel No. PFEX77572

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
HOW TO USE THE PROFORM¨ 775S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
MAINTENANCE AND TROUBLE-SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CONDITIONING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

R0798A

9
11
10
13

IMPORTANT PRECAUTIONS

22
22
4

WARNING: To reduce the risk of serious injury, read the following important precautions before
using the PROFORM¨ 775s.

9. If you feel pain or dizziness at any time
while exercising, stop immediately and
begin cooling down.

1. Read all instructions in this manual before
using the 775s.
2. It is the responsibility of the owner to ensure
that all users of the 775s are adequately
informed of all precautions. Use the 775s
only as described in this manual.

10. The 775s is intended for in-home use only.
Do not use the 775s in a commercial, rental,
or institutional setting.

3. Use the 775s indoors on a level surface.
Keep the 775s away from moisture and
dust. Place a mat under the 775s to protect
the floor or carpet.

11. When adjusting the seat, insert the seat
knob through one of the holes in the seat
post. Do not insert the seat knob under the
seat post.

16
27

26
2
26

12. CAUTION DECAL PLACEMENT: The decal
shown below has been placed on the 775s.
If the decal is missing, or if it is not legible,
please call our Customer Service Department
toll-free at 1-800-999-3756 to order a free
replacement decal. Apply the decal in the
location shown.

5. Keep children under the age of 12 and pets
away from the 775s at all times.
6. The 775s should not be used by persons
weighing more than 250 pounds.

3
30
63

25
47

25
26

Do not allow children on or
around machine.

8. Always keep your back straight when using
the 775s. Do not arch your back.

Read owner's manual and
follow instructions.

42
13

37
38

44
43

52
23

Decal shown at
75% actual size

36
38

39
48

58
1

WARNING: Before beginning this or any exercise program, consult your physician. This is especially important for persons over age 35 or persons with pre-existing health problems. Read all
instructions before using. ICON assumes no responsibility for personal injury or property damage
sustained by or through the use of this product.

32
29

31
35

54
50

Keep hands and feet away
from moving parts and contact
points.

58
47

63 32

62 58
63

7. Wear appropriate clothing when exercising;
do not wear loose clothing that could
become caught on the 775s. Always wear
athletic shoes when using the 775s.

5
4. Inspect and tighten all parts regularly.
Replace any worn parts immediately.

33
48

PART LISTÑModel No. PFEX77572
Key No. Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

1
1
1
1
2
1
1
1
1
1
4
4
1
1
1
1
1
2
1
5
2
13
1
1
5
5
1
1
1
1
2
2
1
1

Description

R0798A

Key No. Qty.

Frame
Upright
Seat Post
Handlebar
Foam Grip
Left Side Shield
Right Side Shield
Console
Resistance Knob
Resistance Cable/Control
M5 x 30mm Screw
M5 Nut
Reed Switch/Wire
Lock Knob
Seat Post Bushing
Seat
Frame Bushing
1 1/4Ó Round Endcap
Drive Belt
M8 Nylon Locknut
M4 x 38mm Screw
M4 x 16mm Screw
M8 x 62mm Hex Head Bolt
Magnet Bracket
M10 x 25mm Button Head Screw
M10 Split Washer
Right Pedal Strap
Right Pedal
Crank/Pulley
Notched Bearing Nut
Bearing
Bearing Cup
Slotted Bearing Nut
Crank Washer

35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
#
#
#

2
2
2
2
4
1
6
1
1
1
1
2
2
4
1
1
1
1
4
1
1
1
1
6
4
1
1
2
4
1
1
1
1

Description
Crank Nut
M8 Flanged Hex Nut
M6 Eyebolt
Adjustment Bracket
M6 Nut
M10 Washer
M8 Split Washer
Flywheel
10mm x 13mm Spacer
Flywheel Axle
Left Pedal
M10 x 45mm Button Head Screw
Wheel
2Ó x 3Ó Endcap
Resistance Hook
Reed Switch Clamp
M6 x 56mm Bolt
Return Spring
#8 Flat Washer
Clamp Bolt
Clamp Nut
Crank Spacer
Magnet
M10 Nylon Locknut
M10 x 58mm Carriage Bolt
Front Stabilizer
Rear Stabilizer
Bumper
M4 x 16mm Washer Head Screw
Left Pedal Strap
UserÕs Manual
4mm Allen Wrench
5.5mm Allen Wrench

BEFORE YOU BEGIN
Thank you for selecting the innovative PROFORM¨
775s. Cycling is one of the most effective exercises
known for increasing cardiovascular fitness, building
endurance and toning the entire body. The PROFORM 775s features adjustable resistance to let you
tailor your exercise to the level thatÕs perfect for you,
providing a low-impact, aerobic workout in the convenience and privacy of your own home

Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time
(excluding holidays). To help us assist you, please
note the product model number and serial number
before calling. The model number is PFEX77572. The
serial number can be found on a decal attached to the
775s (see the front cover of this manual for the location of the decal).

For your benefit, read this manual carefully before
you use the PROFORM 775s. If you have additional
questions, please call our Customer Service

Before reading further, please look at the drawing
below and familiarize yourself with the parts that are
labeled.

Water Bottle Holder
(Bottle not included)

Handlebar

Console

Book Holder

Resistance Knob

Seat

Upright

Seat Post
Adjustment Knob
FRONT
Side Shield

Note: Ò#Ó indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover
of this manual for information about ordering replacement parts.

Wheel
BACK

LEFT SIDE

Pedal

ASSEMBLY

CONDITIONING GUIDELINES

Place all parts of the exercise bike in a cleared area and remove the packing materials. Do not dispose of the
packing materials until assembly is completed. Assembly requires the included tools, two adjustable
wrenches
, and a phillips screwdriver
.

The following guidelines will help you to plan your
exercise program. Remember that proper nutrition and
adequate rest are essential for successful results.

To identify the small parts used in assembly, refer to the drawings below. The number in parenthesis below each
drawing refers to the key number of the part, from the part list on page 11. The second number refers to the
quantity used in assembly. Note: If a part is not in the parts bag, check to see if it has been pre-assembled.

Aerobic Exercise
If your goal is to strengthen your cardiovascular system, your exercise must be Òaerobic.Ó Aerobic exercise is activity that requires large amounts of oxygen
for prolonged periods of time. This increases the
demand on the heart to pump blood to the muscles,
and on the lungs to oxygenate the blood. For aerobic
exercise, adjust the intensity of your exercise until
your heart rate is near the largest number in your
training zone.

WARNING: Before beginning this or any exercise program, consult your physician. This is
especially important for persons over age 35
or persons with pre-existing health problems.

EXERCISE INTENSITY
HOW TO MEASURE YOUR HEART RATE

M4 x 16mm Screw (22)Ð4
M8 Nylon Locknut (20)Ð4

M10 Nylon Locknut (58)Ð6

M10 Split Washer (26)Ð5

M8 Split Washer (41)Ð4

M10 x 45mm Button Head Screw (46)Ð2

M10 x 25mm Button Head Screw (25)Ð5

Whether your goal is to burn fat or to strengthen your
cardiovascular system, the key to achieving the
desired results is to exercise with the proper intensity.
The proper intensity level can be found by using your
heart rate as a guide. The chart below shows recommended heart rates for fat burning, maximum fat burning, and cardiovascular (aerobic) exercise.

To measure your heart
rate, first exercise for
at least four minutes.
Then, stop exercising
and place two
fingers on your wrist as
shown. Take a six-second heartbeat count,
and multiply the result
by 10 to find your heart
rate. For example, if your six-second heartbeat count
is 14, your heart rate is 140 beats per minute. (A sixsecond count is used because your heart rate will
drop rapidly when you stop exercising.)

M10 x 58mm Carriage Bolt (59)Ð4

1. Press two 2Ó x 3Ó Endcaps (48) into the Rear
Stabilizer (61).

WORKOUT GUIDELINES

58
48

Position the Rear Stabilizer (61) under the
angled bracket on the rear of the Frame (1).
Make sure that the Rear Stabilizer is turned so
the recessed holes are on the bottom. Attach the
Rear Stabilizer with two M10 x 58mm Carriage
Bolts (59) and two M10 Nylon Locknuts (58).

1
61
48
59

2. Press two 2Ó x 3Ó Endcaps (48) into the Front
Stabilizer (60). Attach a Wheel (47) to one of the
brackets on the Front Stabilizer with an M10 x
45mm Button Head Screw (46) and an M10
Nylon Locknut (58). Attach a Wheel to the other
bracket on the Front Stabilizer in the same way.

Recessed
Holes

58
1

Position the Front Stabilizer (60) under the
angled bracket on the front of the Frame (1).
Make sure that the Front Stabilizer is turned so
the recessed holes are on the bottom. Attach the
Front Stabilizer with two M10 x 58mm Carriage
Bolts (59) and two M10 Nylon Locknuts (58).

Recessed
Holes

To find the proper heart rate for you, first find your age
at the bottom of the chart (ages are rounded off to the
nearest ten years). Next, find the three numbers
above your age. The three numbers are your Òtraining
zone.Ó The smallest number is the recommended
heart rate for fat burning; the middle number is the
heart rate for maximum fat burning; the largest
number is the heart rate for aerobic exercise.

Each workout should include the following three
important parts: A warm-up, consisting of 5 to 10 minutes of stretching and light exercise. A proper warmup increases your body temperature, heart rate, and
circulation in preparation for exercise. Training zone
exercise, consisting of 20 to 30 minutes of exercising
with your heart rate in your training zone. (During the
first few weeks of your exercise program, do not keep
your heart rate in your training zone for longer than 20
minutes.) A cool-down, with 5 to 10 minutes of
stretching. This will increase the flexibility of your muscles and will help to prevent post-exercise problems.

Burning Fat
To burn fat effectively, you must exercise at a relatively low intensity level for a sustained period of time.
During the first few minutes of exercise, your body
uses easily accessible carbohydrate calories for energy. Only after the first few minutes of exercise does
your body begin to use stored fat calories for energy.
If your goal is to burn fat, adjust the intensity of your
exercise until your heart rate is near the smallest
number in your training zone as you exercise.

EXERCISE FREQUENCY
To maintain or improve your condition, plan three
workouts each week, with at least one day of rest
between workouts. After a few months of regular exercise, you may plan up to five workouts each week, if
desired. Caution: Be sure to progress at your own
pace and avoid overdoing it. Incorrect or excessive training may result in injury to your health.
Remember, the key to success is to make exercise a
regular and enjoyable part of your everyday life.

For maximum fat burning, adjust the intensity of your
exercise until your heart rate is near the middle number in your training zone as you exercise.

MAINTENANCE AND TROUBLE-SHOOTING
Inspect and tighten all parts of the PROFORM¨ 775S
regularly. The 775S can be cleaned with a soft, damp
cloth. To prevent damage to the console, keep liquids
away and keep the console out of direct sunlight.

displays correct feedback. When the Reed Switch is
correctly adjusted, reattach the left side shield.

BATTERY REPLACEMENT

If the you can feel the pedals slip when you are exercising, especially when the resistance knob is turned
to the maximum setting, the Drive Belt (19) may need
to be adjusted. To adjust the Drive Belt, both side
shields must be removed. Refer to the instructions at
the left to remove the left side shield. Remove the
right side shield in the same manner.

HOW TO ADJUST THE REED SWITCH
If the console does not display correct feedback, the
reed switch should be adjusted. In order to adjust the
reed switch, the Left Side Shield (6) must be
removed. First, using an adjustable wrench, turn the
Left Pedal (45) clockwise to remove the Pedal from
the left arm of the Crank (29).

Loosen the M8
19
Flanged Hex Nut
42
(36) on each side of
the Flywheel (42).
Tighten the M6 Nut
39
(39) on each M6
Eyebolt (37) until the
37
Drive Belt (19) is
tight. Be sure that
you tighten each
36
M6 Nut an equal
amount. Once the
Drive Belt is tight,
tighten the M8 Flanged Hex Nuts (36). Reattach the
side shields.

21
29

Attach the Upright (2) to the Frame (1) with
three M10 x 25mm Button Head Screws (25)
and three M10 Split Washers (26). Be careful
not to pinch the Reed Switch Wire (13) or the
Resistance Cable (10).

CRANK ADJUSTMENT

If the arms of the
Crank (29) become
loose, they should
be tightened in order
to prevent excessive
33
wear. Loosen the
Crank Nut (35) on
the left arm of the
35
Crank. Place the
29
end of a standard
screwdriver in one
of the slots in the
Slotted Bearing Nut
(33). Lightly tap the screwdriver with a hammer to turn
the Slotted Bearing Nut counterclockwise until the
arms are no longer loose. Do not overtighten the
Slotted Bearing Nut. When the Slotted Bearing Nut
is properly tightened, tighten the Crank Nut.

Remove all Screws (21, 22) from the Left Side Shield
(6). Grasp both Side Shields at the top and gently pull
them apart. Make sure that the arm of the Crank (29)
is in the position shown in the drawing above. Hold
the Left Side Shield at the rear and pull it gently away
from the frame. Work the Left Side Shield forward off
the arm of the Crank and remove it.
Next, locate the
Reed Switch (13).
22
Loosen, but do not
remove, the M4 x
16mm Screw (22).
Slide the Reed
57
29
Switch slightly
toward or away from
13
the Magnet (57) on
the pulley. Retighten
the Screw. Turn the
Crank (29) for a moment. Repeat until the console

STORAGE
When storing the exercise bike, remove the batteries
from the console. Keep the exercise bike in a clean,
dry location, away from moisture and dust.

HOW TO ADJUST THE DRIVE BELT

If the console does not function properly, the batteries
should be replaced. To replace the batteries, refer to
assembly step 8 on page 6.

13
1

4. Connect the Reed Switch Wire (13) to the wire
on the back of the Console (8).

4
9

Attach the Console (8) to the Upright (2) with
four M4 x 16mm Screws (22).

Console Wire

Press the Resistance Knob (9) onto the
Resistance Control (10). Be sure that the mark
on the Resistance Knob is correctly aligned.

2
10
22

5. Attach the Handlebar (4) to the Upright (2) with
two M10 x 25mm Button Head Screws (25) and
two M10 Split Washers (26).

4
2

26
6. Attach the Seat (16) to the Seat Post (3) with
four M8 Split Washers (41) and four M8 Nylon
Locknuts (20).

6
16

Insert the Seat Post (3) into the Frame (1).
Press the Frame Bushing (17) into place in the
Frame.

Align one of the holes in the Seat Post (3) with
the hole in the Frame (1). Insert the Lock Knob
(14) into the Frame and the Seat Post. Tighten
the Lock Knob.

41
20

1
14

7. Identify the Left Pedal (45) (there is an ÒLÓ on
the Left Pedal for identification). Using an
adjustable wrench, tighten the Left Pedal counterclockwise into the left arm of the Crank (29).

64
Tighten the Right Pedal (not shown) clockwise
into the right arm of the Crank (29).

45
29

Adjust the Pedal Strap (64) on the Left and
Right Pedals to the desired position. Press the
Pedal Strap onto the adjustment tab on both
Pedals.

DESCRIPTION OF THE CONSOLE

HOW TO OPERATE THE CONSOLE

The console is designed to help you get the most
from your workouts. As you exercise, you can watch
your progress around the LED track, while the
display provides continuous exercise feedback.
The six modes of the display are described below.

If there is a thin sheet of clear plastic on the face of
the console, remove it.
1. To turn on the power, press the on/reset button or
simply begin pedaling. When the power is turned
on, one LED indicator will light in the LED track,
and the entire display will appear for two seconds.
The console will then be ready for operation.

Adjustment
Tab

8. The Console (8) requires two ÒAAÓ batteries (not
included); alkaline batteries are recommended.
Open the battery cover (not shown) on the back
of the Console. Press two batteries into the battery clip. Make sure that the negative ends of
the batteries (marked ÒÐÓ) are touching the
springs. Close the battery cover.

2. Select one of the five modes:
Scan modeÑ
When the power
is turned on, the
scan mode will
automatically be
selected. One
Mode Indicators
mode indicator
will show that the
scan mode is selected, and a flashing mode indicator will show which mode is currently displayed.
Note: If a different mode is selected, you can
select the scan mode again by repeatedly pressing
the mode button.

8
8
AA
Batteries

LED Track

Battery
Clip
9. Make sure that all parts are properly tightened before you use the exercise bike.
SpeedÑThis mode displays your current pedaling
speed, in miles per hour.

HOW TO USE THE PROFORM¨ 775S
HOW TO ADJUST THE SEAT POST
The Seat Post (3) can be adjusted to the position that is the most
comfortable for you. To adjust the Seat Post, first loosen and remove
the Lock Knob (14) on the right side of the Frame (1). Slide the Seat
Post up or down to the desired position. Insert the Lock Knob through
one of the holes in the Seat Post and tighten it. Do not insert the
Lock Knob under the Seat Post.

Speed, time,
distance, laps,
or calorie modeÑ
To select one of
these modes for
continuous
display, press the
mode button repeatedly. The mode indicators will
show which mode is selected. (Make sure that the
scan mode is not selected.)

TimeÑThis mode displays the length of time you
have exercised. Note: If you stop exercising, the time
mode will pause until you resume.
DistanceÑThis mode displays the total distance you
have pedaled, in miles.
3

LapsÑThis mode displays the number of 1/4-mile
laps you have completed around the LED track.

1
14

CalorieÑThis mode displays the approximate number
of Calories you have burned.

3. The LED track represents a distance of 1/4 mile.
As you exercise, the indicators around the track
will light one at a time until you have completed 1/4
mile. A new lap will then begin.

HOW TO ADJUST THE PEDAL STRAPS
To adjust each Pedal Strap (64), first pull the end of the Pedal Strap
off the adjustment tab on the Pedal (45). Align a different hole in the
Pedal Strap with the adjustment tab. Press the Pedal Strap onto the
adjustment tab.

ScanÑThis mode displays the speed, time, distance,
laps, and calorie modes, for 5 seconds each, in a
repeating cycle.

4. To reset the display, press the on/reset button.

BATTERY INSTALLATION

5. To turn off the power, simply wait for about four
minutes. Note: The console has an Òauto-offÓ
feature. If the pedals are not moved and the
console buttons are not pressed for four
minutes, the power will turn off automatically
in order to conserve the batteries.

Before the console can be operated, two ÒAAÓ batteries must be installed. If you have not installed batteries, see assembly step 6 on page 5.

Adjustment Tab
HOW TO ADJUST THE PEDALING RESISTANCE
8
The pedaling resistance can be adjusted with the Resistance Knob (9)
located on the Console (8). To increase the resistance, turn the
Resistance Knob clockwise; to decrease the resistance, turn the
Resistance Knob counterclockwise.

Source Exif Data:

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Page Count                      : 6
Create Date                     : 2000:05:04 14:40:54
Producer                        : Acrobat Distiller 3.02 for Power Macintosh
Author                          : kchristensen
Creator                         : QuarkXPressª: PSPrinter 8.3.1
Title                           : *PFEX77572-148227

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Proform Pfex77572 775S Bike Users Manual *PFEX77572 148227

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