103146 3 Weg Variable Frequency Drive Programming Manual User
User Manual: Pump 103146 3 Weg Variable Frequency Drive Programming Manual
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Summary Chapter 0 Quick Parameter Reference, Faults and Alarms Quick Parameter Reference................................................................................................................0-1 Quick Fault and Alarm Reference......................................................................................................0-26 Chapter 1 Safety Notices 1.1 Safety Notices in this Manual........................................................................................................1-1 1.2 Safety Notices on the Product.......................................................................................................1-1 1.3 Preliminary Recommendations......................................................................................................1-2 Chapter 2 General Information 2.1 About this Manual ......................................................................................................................2-1 2.2 Terminology and Definitions.........................................................................................................2-1 2.2.1 Terms and Definitions Used in the Manual............................................................................2-1 2.2.2 Numerical Representation...................................................................................................2-3 2.2.3 Symbols for the Parameter Proprieties Description.................................................................2-3 Chapter 3 About the CFW-11 3.1 About the CFW-11 .....................................................................................................................3-1 Chapter 4 Keypad (HMI) 4.1 Keypad (HMI)..............................................................................................................................4-1 Chapter 5 Programming Basic Instructions 5.1 Parameter Structure......................................................................................................................5-1 5.2 Groups Accessed in the Option Menu in the Monitoring Mode........................................................5-2 5.3 Password Setting in P0000...........................................................................................................5-2 5.4 HMI [30]....................................................................................................................................5-3 5.5 Date and Time Setting..................................................................................................................5-8 5.6 Display Indications in the Monitoring Mode Settings.......................................................................5-9 5.7 Incompatibility Between Parameters.............................................................................................5-11 Summary Chapter 6 Inverter Model and Accessories Identification 6.1 Inverter Data [42]........................................................................................................................6-2 Chapter 7 Starting-Up and Settings 7.1 Backup Parameters [06]..............................................................................................................7-1 Chapter 8 Available Control Types 8.1 Control Types..............................................................................................................................8-1 Chapter 9 Scalar Control (V/f) 9.1 V/f Control [23]..........................................................................................................................9-2 9.2 Adjustable V/f Curve [24]............................................................................................................9-6 9.3 V/f Current Limitation [26]...........................................................................................................9-7 9.4 V/f DC Voltage Limitation [27]...................................................................................................9-10 9.5 Start-up in the V/f Control Mode.................................................................................................9-13 Chapter 10 VVW Control 10.1 VVW Control [25]....................................................................................................................10-3 10.2 Motor Data [43]......................................................................................................................10-3 10.3 VVW Control Mode Start-up.....................................................................................................10-4 Chapter 11 Vector Control 11.1 Sensorless Control and with Encoder........................................................................................11-1 11.2 I/f Mode (sensorless)...............................................................................................................11-5 11.3 Self-Tuning..............................................................................................................................11-5 11.4 Optimal Flux for Sensorless Vector Control (only for constant torque loads)..................................11-6 11.5 Torque Control........................................................................................................................11-7 11.6 Optimal Braking......................................................................................................................11-8 11.7 Motor Data [43]...................................................................................................................11-10 11.7.1 Adjustment of the Parameters P0409 to P0412 Based on the Motor Data Sheet..............11-14 11.8 Vector Control [29]................................................................................................................11-15 11.8.1 Speed Regulator [90].................................................................................................11-15 11.8.2 Current Regulator [91]...............................................................................................11-18 11.8.3 Flux Regulator [92]....................................................................................................11-18 11.8.4 I/f Control [93]..........................................................................................................11-21 11.8.5 Self-Tuning [05] and [94]...........................................................................................11-22 Summary 11.8.6 Torque Current Limitation [95]....................................................................................11-26 11.8.7 DC Link Regulator [96]...............................................................................................11-28 11.9 Start-up in the Vector Modes Sensorless and with Encoder........................................................11-30 Chapter 12 Functions Common to All the Control Modes 12.1 Ramps [20]............................................................................................................................12-1 12.2 Speed References [21].............................................................................................................12-3 12.3 Speed Limits [22]....................................................................................................................12-5 12.4 Multispeed [36]......................................................................................................................12-6 12.5 Electronic Potentiometer [37]....................................................................................................12-9 12.6 Zero Speed Logic [35].............................................................................................................12-9 12.7 Flying Start/Ride-Through [44]................................................................................................12-11 12.7.1 V/f Flying Start...........................................................................................................12-12 12.7.2 Vector Flying Start......................................................................................................12-12 12.7.2.1 P0202=3.......................................................................................................12-12 12.7.2.2 P0202=4.......................................................................................................12-13 12.7.3 V/f Ride-Through........................................................................................................12-13 12.7.4 Vector Ride-Through...................................................................................................12-15 12.8 DC Braking [47]..................................................................................................................12-18 12.9 Skip Speed [48]...................................................................................................................12-21 12.10 Search of Zero of the Encoder..............................................................................................12-22 Chapter 13 Digital and Analog Inputs and Outputs 13.1 I/O Configuration [07]............................................................................................................13-1 13.1.1 Analog Inputs [38].......................................................................................................13-1 13.1.2 Analog Outputs [39]....................................................................................................13-6 13.1.3 Digital Inputs [40]......................................................................................................13-11 13.1.4 Digital Outputs / Relays [41]......................................................................................13-19 13.2 Local Command [31]............................................................................................................13-28 13.3 Remote Command [32].........................................................................................................13-28 13.4 3-Wire Command [33]..........................................................................................................13-33 13.5 Forward Run/Reverse Run Commands [34]..............................................................................13-33 Chapter 14 Dynamic Braking 14.1 Dynamic Braking [28]..............................................................................................................14-1 Chapter 15 Faults and Alarms 15.1 Motor Overload Protection.......................................................................................................15-1 15.2 Motor Overtemperature Protection............................................................................................15-2 15.3 Protections [45].......................................................................................................................15-4 Summary Chapter 16 Read Only Parameters [09] 16.1 Fault History [08].....................................................................................................................16-8 Chapter 17 Communication [49] 17.1 RS-232 and RS-485 Serial Interface..........................................................................................17-1 17.2 CAN Interface – CANopen/DeviceNet.......................................................................................17-1 17.3 Anybus-CC Interface................................................................................................................17-2 17.4 Communication States and Commands.....................................................................................17-3 Chapter 18 SoftPLC [50] 18.1 SoftPLC . ................................................................................................................................18-1 Chapter 19 Trace Function [52] 19.1 Trace Function.........................................................................................................................19-1 Chapter 20 PID Regulator [46] 20.1 Description and Definitions......................................................................................................20-1 20.2 Commissioning.......................................................................................................................20-3 20.3 Sleep Mode............................................................................................................................20-7 20.4 Monitoring Mode Screens........................................................................................................20-7 20.5 Connection of a 2-Wire Transducer..........................................................................................20-8 20.6 Parameters..............................................................................................................................20-8 20.7 Academic PID.......................................................................................................................20-14 Quick Parameter Reference, Faults and Alarms Parameter Function Adjustable Range Factory Setting User Setting Proprieties Groups Pag. P0000 Access to Parameters 0 to 9999 0 - - 5-2 P0001 Speed Reference 0 to 18000 rpm - RO 09 16-1 P0002 Motor Speed 0 to 18000 rpm - RO 09 16-1 P0003 Motor Current 0.0 to 4500.0 A - RO 09 16-2 P0004 DC Link Voltage (Ud) 0 to 2000 V - RO 09 16-2 P0005 Motor Frequency 0.0 to 300.0 Hz - RO 09 16-2 P0006 VFD Status 0 = Ready 1 = Run 2 = Undervoltage 3 = Fault 4 = Self-Tuning 5 = Configuration 6 = DC-Braking 7 = STO - RO 09 16-2 P0007 Motor Voltage 0 to 2000 V - RO 09 16-3 P0009 Motor Torque -1000.0 to 1000.0 % - RO 09 16-3 P0010 Output Power 0.0 to 6553.5 kW - RO 09 16-4 P0012 DI8 to DI1 Status Bit 0 = DI1 Bit 1 = DI2 Bit 2 = DI3 Bit 3 = DI4 Bit 4 = DI5 Bit 5 = DI6 Bit 6 = DI7 Bit 7 = DI8 - RO 09, 40 13-11 P0013 DO5 to DO1 Status Bit 0 = DO1 Bit 1 = DO2 Bit 2 = DO3 Bit 3 = DO4 Bit 4 = DO5 - RO 09, 41 13-19 P0014 AO1 Value 0.00 to 100.00 % - RO 09, 39 13-6 P0015 AO2 Value 0.00 to 100.00 % - RO 09, 39 13-6 P0016 AO3 Value -100.00 to 100.00 % - RO 09, 39 13-6 P0017 AO4 Value -100.00 to 100.00 % - RO 09, 39 13-6 P0018 AI1 Value -100.00 to 100.00 % - RO 09, 38, 95 13-1 P0019 AI2 Value -100.00 to 100.00 % - RO 09, 38, 95 13-1 P0020 AI3 Value -100.00 to 100.00 % - RO 09, 38, 95 13-1 P0021 AI4 Value -100.00 to 100.00 % - RO 09, 38, 95 13-1 P0023 Software Version 0.00 to 655.35 - RO 09, 42 6-2 P0027 Accessories Config. 1 0000h to FFFFh - RO 09, 42 6-2 P0028 Accessories Config. 2 0000h to FFFFh - RO 09, 42 6-2 P0029 Power Hardware Config Bit 0 to 5 = Rated Current Bit 6 and 7 = Rated Voltage Bit 8 = EMC Filter Bit 9 = Safety Relay Bit 10 = (0)24V/(1)DC Link Bit 11 = (0)RST/(1)DC Link Bit 12 = Dyn.Brak. IGBT Bit 13 = Special Bit 14 and 15 = Reserved - RO 09, 42 6-4 P0030 IGBTs Temperature U -20.0 to 150.0 °C - RO 09, 45 15-4 P0031 IGBTs Temperature V -20.0 to 150.0 °C - RO 09, 45 15-4 P0032 IGBTs Temperature W -20.0 to 150.0 °C - RO 09, 45 15-4 0-1 0 Quick Parameter Reference, Faults and Alarms 0 Parameter Function Adjustable Range Factory Setting User Setting Proprieties Groups Pag. P0033 Rectifier Temperature -20.0 to 150.0 °C - RO 09, 45 15-4 P0034 Internal Air Temp. -20.0 to 150.0 °C - RO 09, 45 15-4 P0036 Fan Heatsink Speed 0 to 15000 rpm - RO 09 16-5 P0037 Motor Overload Status 0 to 100 % - RO 09 16-5 P0038 Encoder Speed 0 to 65535 rpm - RO 09 16-6 P0039 Encoder Pulses Count 0 to 40000 0 RO 09 16-6 P0040 PID Process Variable 0.0 to 100.0 % - RO 09, 46 20-8 P0041 PID Setpoint Value 0.0 to 100.0 % - RO 09, 46 20-8 P0042 Time Powered 0 to 65535 h - RO 09 16-6 P0043 Time Enabled 0.0 to 6553.5 h - RO 09 16-7 P0044 kWh Output Energy 0 to 65535 kWh - RO 09 16-7 P0045 Fan Enabled Time 0 to 65535 h - RO 09 16-7 P0048 Present Alarm 0 to 999 - RO 09 16-8 P0049 Present Fault 0 to 999 - RO 09 16-8 P0050 Last Fault 0 to 999 - RO 08 16-8 P0051 Last Fault Day/Month 00/00 to 31/12 - RO 08 16-9 P0052 Last Fault Year 00 to 99 - RO 08 16-10 P0053 Last Fault Time 00:00 to 23:59 - RO 08 16-10 P0054 Second Fault 0 to 999 - RO 08 16-8 P0055 Second Flt. Day/Month 00/00 to 31/12 - RO 08 16-9 P0056 Second Fault Year 00 to 99 - RO 08 16-10 P0057 Second Fault Time 00:00 to 23:59 - RO 08 16-10 P0058 Third Fault 0 to 999 - RO 08 16-8 P0059 Third Fault Day/Month 00/00 to 31/12 - RO 08 16-9 P0060 Third Fault Year 00 to 99 - RO 08 16-10 P0061 Third Fault Time 00:00 to 23:59 - RO 08 16-10 P0062 Fourth Fault 0 to 999 - RO 08 16-8 P0063 Fourth Flt. Day/Month 00/00 to 31/12 - RO 08 16-9 P0064 Fourth Fault Year 00 to 99 - RO 08 16-10 P0065 Fourth Fault Time 00:00 to 23:59 - RO 08 16-10 P0066 Fifth Fault 0 to 999 - RO 08 16-8 P0067 Fifth Fault Day/Month 00/00 to 31/12 - RO 08 16-9 P0068 Fifth Fault Year 00 to 99 - RO 08 16-10 P0069 Fifth Fault Time 00:00 to 23:59 - RO 08 16-10 P0070 Sixth Fault 0 to 999 - RO 08 16-8 P0071 Sixth Fault Day/Month 00/00 to 31/12 - RO 08 16-9 P0072 Sixth Fault Year 00 to 99 - RO 08 16-10 P0073 Sixth Fault Time 00:00 to 23:59 - RO 08 16-10 P0074 Seventh Fault 0 to 999 - RO 08 16-8 P0075 Seventh Flt.Day/Month 00/00 to 31/12 - RO 08 16-9 P0076 Seventh Fault Year 00 to 99 - RO 08 16-10 P0077 Seventh Fault Time 00:00 to 23:59 - RO 08 16-10 P0078 Eighth Fault 0 to 999 - RO 08 16-8 P0079 Eighth Flt. Day/Month 00/00 to 31/12 - RO 08 16-9 P0080 Eighth Fault Year 00 to 99 - RO 08 16-10 P0081 Eighth Fault Time 00:00 to 23:59 - RO 08 16-10 P0082 Ninth Fault 0 to 999 - RO 08 16-9 P0083 Ninth Fault Day/Month 00/00 to 31/12 - RO 08 16-9 0-2 Quick Parameter Reference, Faults and Alarms Parameter Function Adjustable Range Factory Setting User Setting Proprieties Groups Pag. P0084 Ninth Fault Year 00 to 99 - RO 08 16-10 P0085 Ninth Fault Time 00:00 to 23:59 - RO 08 16-10 P0086 Tenth Fault 0 to 999 - RO 08 16-9 P0087 Tenth Fault Day/Month 00/00 to 31/12 - RO 08 16-9 P0088 Tenth Fault Year 00 to 99 - RO 08 16-10 P0089 Tenth Fault Time 00:00 to 23:59 - RO 08 16-11 P0090 Current At Last Fault 0.0 to 4000.0 A - RO 08 16-11 P0091 DC Link At Last Fault 0 to 2000 V - RO 08 16-11 P0092 Speed At Last Fault 0 to 18000 rpm - RO 08 16-11 P0093 Reference Last Fault 0 to 18000 rpm - RO 08 16-12 P0094 Frequency Last Fault 0.0 to 300.0 Hz - RO 08 16-12 P0095 Motor Volt.Last Fault 0 to 2000 V - RO 08 16-12 P0096 DIx Status Last Fault Bit 0 = DI1 Bit 1 = DI2 Bit 2 = DI3 Bit 3 = DI4 Bit 4 = DI5 Bit 5 = DI6 Bit 6 = DI7 Bit 7 = DI8 - RO 08 16-12 P0097 DOx Status Last Fault Bit 0 = DO1 Bit 1 = DO2 Bit 2 = DO3 Bit 3 = DO4 Bit 4 = DO5 - RO 08 16-13 P0100 Acceleration Time 0.0 to 999.0 s 20.0 s - 04, 20 12-1 P0101 Deceleration Time 0.0 to 999.0 s 20.0 s - 04, 20 12-1 P0102 Acceleration Time 2 0.0 to 999.0 s 20.0 s - 20 12-1 P0103 Deceleration Time 2 0.0 to 999.0 s 20.0 s - 20 12-1 P0104 S Ramp 0 = Off 1 = 50% 2 = 100% 0 = Off - 20 12-2 P0105 1st/2nd Ramp Select. 0 = 1st Ramp 1 = 2nd Ramp 2 = DIx 3 = Serial/USB 4 = Anybus-CC 5 = CANOpen/ DeviceNet 6 = SoftPLC 7 = PLC11 2 = DIx CFG 20 12-3 P0120 Speed Ref. Backup 0 = Off 1 = On 1 = On - 21 12-3 P0121 Keypad Reference 0 to 18000 rpm 90 rpm - 21 12-4 P0122 JOG/JOG+ Reference 0 to 18000 rpm 150 (125) rpm - 21 12-4 P0123 JOG- Reference 0 to 18000 rpm 150 (125) rpm Vector 21 12-5 P0124 Multispeed Ref. 1 0 to 18000 rpm 90 (75) rpm - 21, 36 12-7 P0125 Multispeed Ref. 2 0 to 18000 rpm 300 (250) rpm - 21, 36 12-7 P0126 Multispeed Ref. 3 0 to 18000 rpm 600 (500) rpm - 21, 36 12-7 P0127 Multispeed Ref. 4 0 to 18000 rpm 900 (750) rpm - 21, 36 12-7 P0128 Multispeed Ref. 5 0 to 18000 rpm 1200 (1000) rpm - 21, 36 12-7 P0129 Multispeed Ref. 6 0 to 18000 rpm 1500 (1250) rpm - 21, 36 12-7 P0130 Multispeed Ref. 7 0 to 18000 rpm 1800 (1500) rpm - 21, 36 12-7 P0131 Multispeed Ref. 8 0 to 18000 rpm 1650 (1375) rpm - 21, 36 12-7 P0132 Max. Overspeed Level 0 to 100 % 10 % CFG 22, 45 12-5 0-3 0 Quick Parameter Reference, Faults and Alarms 0 Parameter Function Adjustable Range Factory Setting User Setting Proprieties Groups Pag. - 04, 22 12-6 P0133 Minimum Speed 0 to 18000 rpm 90 (75) rpm P0134 Maximum Speed 0 to 18000 rpm 1800 (1500) rpm - 04, 22 12-6 P0135 Max. Output Current 0.2 to 2xInom-HD 1.5xInom-HD V/f and VVW 04, 26 9-7 P0136 Manual Torque Boost 0 to 9 1 V/f 04, 23 9-2 P0137 Autom. Torque Boost 0.00 to 1.00 0.00 V/f 23 9-2 P0138 Slip Compensation -10.0 to 10.0 % 0.0 % V/f 23 9-3 P0139 Output Current Filter 0.0 to 16.0 s 0.2 s V/f and VVW 23, 25 9-4 P0140 Dwell Time At Start 0.0 to 10.0 s 0.0 s V/f and VVW 23, 25 9-5 P0141 Dwell Speed At Start 0 to 300 rpm 90 rpm V/f and VVW 23, 25 9-5 P0142 Max. Output Voltage 0.0 to 100.0 % 100.0 % CFG and Adj 24 9-6 P0143 Interm.Output Voltage 0.0 to 100.0 % 50.0 % CFG and Adj 24 9-6 P0144 3Hz Output Voltage 0.0 to 100.0 % 8.0 % CFG and Adj 24 9-6 P0145 Field Weakening Speed 0 to 18000 rpm 1800 rpm CFG and Adj 24 9-6 P0146 Intermediate Speed 0 to 18000 rpm 900 rpm CFG and Adj 24 9-6 P0150 DC Regul. Type V/f 0 = Ramp Hold 1 = Ramp Accel. 0 = Ramp Hold CFG, V/f and VVW 27 9-12 P0151 DC Regul. Level V/f 339 to 400 V 585 to 800 V 585 to 800 V 585 to 800 V 585 to 800 V 809 to 1000 V 809 to 1000 V 924 to 1200 V 924 to 1200 V 400 V (P0296=0) 800 V (P0296=1) 800 V (P0296=2) 800 V (P0296=3) 800 V (P0296=4) 1000 V (P0296=5) 1000 V (P0296=6) 1000 V (P0296=7) 1200 V (P0296=8) V/f and VVW 27 9-12 P0152 DC Link Regul. P Gain 0.00 to 9.99 1.50 V/f and VVW 27 9-13 P0153 Dyn. Braking Level 339 to 400 V 585 to 800 V 585 to 800 V 585 to 800 V 585 to 800 V 809 to 1000 V 809 to 1000 V 924 to 1200 V 924 to 1200 V 375 V (P0296=0) 618 V (P0296=1) 675 V (P0296=2) 748 V (P0296=3) 780 V (P0296=4) 893 V (P0296=5) 972 V (P0296=6) 972 V (P0296=7) 1174 V (P0296=8) - 28 14-1 P0154 Dyn. Braking Resistor 0.0 to 500.0 ohm 0.0 ohm - 28 14-2 P0155 Dyn. B. Resist. Power 0.02 to 650.00 kW 2.60 kW - 28 14-3 P0156 Overl.Curr.100% Speed 0.1 to 1.5xInom-ND 1.05xInom-ND - 45 15-4 P0157 Overl.Curr. 50% Speed 0.1 to 1.5xInom-ND 0.9xInom-ND - 45 15-4 P0158 Overl.Curr. 5% Speed 0.1 to 1.5xInom-ND 0.5xInom-ND - 45 15-5 P0159 Motor Thermal Class 0 = Class 5 1 = Class 10 2 = Class 15 3 = Class 20 4 = Class 25 5 = Class 30 6 = Class 35 7 = Class 40 8 = Class 45 1 = Class 10 CFG 45 15-6 P0160 Speed Regul. Optimiz. 0 = Normal 1 = Saturated 0 = Normal CFG and Vector 90 11-15 P0161 Speed Prop. Gain 0.0 to 63.9 7.4 Vector 90 11-16 P0162 Speed Integral Gain 0.000 to 9.999 0.023 Vector 90 11-16 P0163 LOC Reference Offset -999 to 999 0 Vector 90 11-17 P0164 REM Reference Offset -999 to 999 0 Vector 90 11-17 P0165 Speed Filter 0.012 to 1.000 s 0.012 s Vector 90 11-17 0-4 Quick Parameter Reference, Faults and Alarms Parameter Function Adjustable Range Factory Setting User Setting Proprieties Groups Pag. 0.00 Vector 90 11-17 P0166 Speed Diff. Gain 0.00 to 7.99 P0167 Current Prop. Gain 0.00 to 1.99 0.50 Vector 91 11-18 P0168 Current Integral Gain 0.000 to 1.999 0.010 Vector 91 11-18 P0169 Max. CW Torque Curr. 0.0 to 650.0 % 125.0 % Vector 95 11-26 P0170 Max. CCW Torque Curr. 0.0 to 650.0 % 125.0 % Vector 95 11-26 P0171 CW Torque Cur at Nmax 0.0 to 650.0 % 125.0 % Vector 95 11-27 P0172 CCW TorqueCur at Nmax 0.0 to 650.0 % 125.0 % Vector 95 11-27 P0173 Max Torque Curve Type 0 = Ramp 1 = Step 0 = Ramp Vector 95 11-28 P0175 Flux Proport. Gain 0.0 to 31.9 2.0 Vector 92 11-18 P0176 Flux Integral Gain 0.000 to 9.999 0.020 Vector 92 11-19 P0178 Rated Flux 0 to 120 % 100 % Vector 92 11-19 P0179 Maximum Flux 0 to 120 % P0181 Magnetization Mode 0 = General Enable 1 = Run/Stop P0182 Speed for I/F Activ. 0 to 90 rpm P0183 Current in I/F Mode 0 to 9 P0184 DC Link Regul. Mode 0 = With losses 1 = Without losses 2 = Enab/Disab DIx P0185 DC Link Regul. Level 339 to 400 V 585 to 800 V 585 to 800 V 585 to 800 V 585 to 800 V 809 to 1000 V 809 to 1000 V 924 to 1200 V 924 to 1200 V P0186 DC Link Prop. Gain P0187 P0188 120 % Vector 92 11-19 0 = General Enable CFG and Encoder 92 11-20 18 rpm Sless 93 11-21 1 Sless 93 11-21 1 = Without losses CFG and Vector 96 11-28 400 V (P0296=0) 800 V (P0296=1) 800 V (P0296=2) 800 V (P0296=3) 800 V (P0296=4) 1000 V (P0296=5) 1000 V (P0296=6) 1000 V (P0296=7) 1200 V (P0296=8) Vector 96 11-29 0.0 to 63.9 18.0 Vector 96 11-30 DC Link Integral Gain 0.000 to 9.999 0.002 Vector 96 11-30 Voltage Proport. Gain 0.000 to 7.999 0.200 Vector 92 11-20 P0189 Voltage Integral Gain 0.000 to 7.999 P0190 Max. Output Voltage 0 to 690 V 0 to 690 V 0 to 690 V 0 to 690 V 0 to 690 V 0 to 690 V 0 to 690 V 0 to 690 V 0 to 690 V P0191 Encoder Zero Search P0192 0.001 Vector 92 11-20 209 V (P0296=0) 361 V (P0296=1) 380 V (P0296=2) 418 V (P0296=3) 456 V (P0296=4) 499 V (P0296=5) 546 V (P0296=6) 570 V (P0296=7) 656 V (P0296=8) Vector 92 11-20 0=Off 1=On 0=Off - 12-22 Status Encoder Zero Search 0=Off 1=Finished 0=Off RO 12-22 P0193 Day of the Week 0 = Sunday 1 = Monday 2 = Tuesday 3 = Wednesday 4 = Thursday 5 = Friday 6 = Saturday P0194 Day 01 to 31 01 P0195 Month 01 to 12 01 P0196 Year 00 to 99 P0197 Hour 00 to 23 0 = Sunday 30 5-3 - 30 5-3 - 30 5-3 06 - 30 5-3 00 - 30 5-3 0-5 0 Quick Parameter Reference, Faults and Alarms 0 Parameter Function Adjustable Range Factory Setting User Setting Proprieties Groups Pag. P0198 Minutes 00 to 59 00 - 30 5-3 P0199 Seconds 00 to 59 00 - 30 5-3 P0200 Password 0 = Off 1 = On 2 = Change Pass. 1 = On - 30 5-4 P0201 Language 0 = Português 1 = English 2 = Español 3 = Deutsch 0 = Português - 30 5-4 P0202 Type of Control 0 = V/f 60 Hz 1 = V/f 50 Hz 2 = V/f Adjustable 3 = Sensorless 4 = Encoder 5 = VVW 0 = V/f 60 Hz CFG 05, 23, 24, 25, 90, 91, 92, 93, 94, 95, 96 9-5 P0203 Special Function Sel. 0 = None 1 = PID Regulator 0 = None CFG 46 20-9 P0204 Load/Save Parameters 0 = Not Used 1 = Not Used 2 = Reset P0045 3 = Reset P0043 4 = Reset P0044 5 = Load 60Hz 6 = Load 50Hz 7 = Load User 1 8 = Load User 2 9 = Load User 3 10 = Save User 1 11 = Save User 2 12 = Save User 3 0 = Not Used CFG 06 7-1 P0205 Read Parameter Sel. 1 0 = Not selected 1 = Speed Refer. # 2 = Motor Speed # 3 = MotorCurrent # 4 = DC Link Volt # 5 = Motor Freq. # 6 = MotorVoltage # 7 = Motor Torque # 8 = Output Power # 9 = Process Var. # 10 = Setpoint PID # 11 = Speed Refer. 12 = Motor Speed 13 = MotorCurrent 14 = DC Link Volt 15 = Motor Freq. 16 = MotorVoltage 17 = Motor Torque 18 = Output Power 19 = Process Var. 20 = Setpoint PID - 2 = Motor Speed # - 30 5-4 P0206 Read Parameter Sel. 2 See options in P0205 3 = Motor Current # - 30 5-4 P0207 Read Parameter Sel. 3 See options in P0205 5 = Motor Freq. # - 30 5-4 P0208 Ref. Scale Factor 1 to 18000 1800 (1500) - 30 5-5 P0209 Ref. Eng. Unit 1 32 to 127 114 - 30 5-6 P0210 Ref. Eng. Unit 2 32 to 127 112 - 30 5-6 P0211 Ref. Eng. Unit 3 32 to 127 109 - 30 5-6 P0212 Ref. Decimal Point 0 = wxyz 1 = wxy.z 2 = wx.yz 3 = w.xyz 0 = wxyz - 30 5-5 P0213 Full Scale Read 1 0.0 to 200.0 % 100.0 % CFG 30 5-7 P0214 Full Scale Read 2 0.0 to 200.0 % 100.0 % CFG 30 5-7 P0215 Full Scale Read 3 0.0 to 200.0 % 100.0 % CFG 30 5-7 P0216 HMI Display Contrast 0 to 37 27 - 30 5-7 0-6 Quick Parameter Reference, Faults and Alarms Parameter Function Adjustable Range P0217 Zero Speed Disable 0 = Off 1 = On P0218 Zero Speed Dis. Out 0 = Ref. or Speed 1 = Reference P0219 Zero Speed Time 0 to 999 s P0220 LOC/REM Selection Src 0 = Always LOC 1 = Always REM 2 = LR Key LOC 3 = LR Key REM 4 = DIx 5 = Serial/USB LOC 6 = Serial/USB REM 7 = Anybus-CC LOC 8 = Anybus-CC REM 9 = CANop/DNet LOC 10 = CANop/DNet REM 11 = SoftPLC LOC 12 = SoftPLC REM 13 = PLC11 LOC 14 = PLC11 REM P0221 LOC Reference Sel. 0 = Keypad 1 = AI1 2 = AI2 3 = AI3 4 = AI4 5 = Sum AIs > 0 6 = Sum AIs 7 = E.P. 8 = Multispeed 9 = Serial/USB 10 = Anybus-CC 11 = CANop/DNet 12 = SoftPLC 13 = PLC11 P0222 REM Reference Sel. See options in P0221 P0223 LOC FWD/REV Selection 0 = Always FWD 1 = Always REV 2 = FR Key FWD 3 = FR Key REV 4 = DIx 5 = Serial/USB FWD 6 = Serial/USB REV 7 = Anybus-CC FWD 8 = Anybus-CC REV 9 = CANop/DNet FWD 10 = CANop/DNet REV 11 = AI4 Polarity 12 = SoftPLC FWD 13 = SoftPLC REV 14 = AI2 Polarity 15 = PLC11 FWD 16 = PLC11 REV P0224 LOC Run/Stop Sel. P0225 P0226 Factory Setting User Setting Proprieties Groups Pag. 0 = Off CFG 35, 46 12-10 0 = Ref. or Speed - 35, 46 12-10 0s - 35, 46 12-11 2 = LR Key LOC CFG 31, 32, 33, 110 13-28 0 = Keypad CFG 31, 36, 37, 38, 110 13-28 1 = AI1 CFG 32, 36, 37, 38, 110 13-28 2 = FR Key FWD CFG 31, 33, 110 13-29 0 = I,O Keys 1 = DIx 2 = Serial/USB 3 = Anybus-CC 4 = CANop/DNet 5 = SoftPLC 6 = PLC11 0 = I,O Keys CFG 31, 33, 110 13-30 LOC JOG Selection 0 = Disable 1 = JOG Key 2 = DIx 3 = Serial/USB 4 = Anybus-CC 5 = CANop/DNet 6 = SoftPLC 7 = PLC11 1 = JOG Key CFG 31, 110 13-30 REM FWD/REV Sel. See options in P0223 4 = DIx CFG 32, 33, 110 13-29 0-7 0 Quick Parameter Reference, Faults and Alarms 0 Parameter Function Adjustable Range Factory Setting User Setting Proprieties Groups Pag. P0227 REM Run/Stop Sel. See options in P0224 1 = DIx CFG 32, 33, 110 13-30 P0228 REM JOG Selection See options in P0225 2 = DIx CFG 32, 110 13-30 P0229 Stop Mode Selection 0 = Ramp to Stop 1 = Coast to Stop 2 = Fast Stop 0 = Ramp to Stop CFG 31, 32, 33, 34 13-30 P0230 Dead Zone (AIs) 0 = Off 1 = On 0 = Off - 38 13-1 P0231 AI1 Signal Function 0 = Speed Ref. 1 = No Ramp Ref. 2 = Max.Torque Cur 3 = Process Var. 4 = PTC 5 = Not Used 6 = Not Used 7 = PLC Use 0 = Speed Ref. CFG 38, 95 13-2 P0232 AI1 Gain 0.000 to 9.999 1.000 - 38, 95 13-3 P0233 AI1 Signal Type 0 = 0 to 10V/20mA 1 = 4 to 20 mA 2 = 10V/20mA to 0 3 = 20 to 4 mA 0 = 0 to 10V/20mA CFG 38, 95 13-5 P0234 AI1 Offset -100.00 to 100.00 % 0.00 % - 38, 95 13-4 P0235 AI1 Filter 0.00 to 16.00 s 0.00 s - 38, 95 13-4 P0236 AI2 Signal Function See options in P0231 0 = Speed Ref. CFG 38, 95 13-2 P0237 AI2 Gain 0.000 to 9.999 1.000 - 38, 95 13-3 P0238 AI2 Signal Type 0 = 0 to 10V/20mA 1 = 4 to 20 mA 2 = 10V/20mA to 0 3 = 20 to 4 mA 4 = -10 to +10V 0 = 0 to 10V/20mA CFG 38, 95 13-5 P0239 AI2 Offset -100.00 to 100.00 % 0.00 % - 38, 95 13-4 P0240 AI2 Filter 0.00 to 16.00 s P0241 AI3 Signal Function 0 = Speed Ref. 1 = No Ramp Ref. 2 = Max.Torque Cur 3 = Process Var. 4 = PTC 5 = Not Used 6 = Not Used 7 = PLC Use P0242 AI3 Gain 0.000 to 9.999 P0243 AI3 Signal Type P0244 P0245 0.00 s - 38, 95 13-4 0 = Speed Ref. CFG 38, 95 13-2 1.000 - 38, 95 13-4 0 = 0 to 10V/20mA 1 = 4 to 20 mA 2 = 10V/20mA to 0 3 = 20 to 4 mA 0 = 0 to 10V/20mA CFG 38, 95 13-5 AI3 Offset -100.00 to 100.00 % 0.00 % - 38, 95 13-4 AI3 Filter 0.00 to 16.00 s 0.00 s - 38, 95 13-4 P0246 AI4 Signal Function 0 = Speed Ref. 1 = No Ramp Ref. 2 = Max.Torque Cur 3 = Process Var. 4 = Not Used 5 = Not Used 6 = Not Used 7 = PLC Use 0 = Speed Ref. CFG 38, 95 13-3 P0247 AI4 Gain 0.000 to 9.999 1.000 - 38, 95 13-4 P0248 AI4 Signal Type 0 = 0 to 10V/20mA 1 = 4 to 20 mA 2 = 10V/20mA to 0 3 = 20 to 4 mA 4 = -10 to +10 V 0 = 0 to 10V/20mA CFG 38, 95 13-5 0-8 Quick Parameter Reference, Faults and Alarms Parameter Function Adjustable Range P0249 AI4 Offset -100.00 to 100.00 % P0250 AI4 Filter 0.00 to 16.00 s P0251 AO1 Function 0 = Speed Ref. 1 = Total Ref. 2 = Real Speed 3 = Torque Cur.Ref 4 = Torque Current 5 = Output Current 6 = Process Var. 7 = Active Current 8 = Output Power 9 = PID Setpoint 10 = Torque Cur.> 0 11 = Motor Torque 12 = SoftPLC 13 = PTC 14 = Not Used 15 = Not Used 16 = Motor Ixt 17 = Encoder Speed 18 = P0696 Value 19 = P0697 Value 20 = P0698 Value 21 = P0699 Value 22 = PLC11 23 = Id* Current P0252 AO1 Gain 0.000 to 9.999 P0253 AO1 Signal Type P0254 Factory Setting User Setting Proprieties Groups Pag. 0.00 % - 38, 95 13-4 0.00 s - 38, 95 13-4 2 = Real Speed - 39 13-6 1.000 - 39 13-8 0 = 0 to 10V/20mA 1 = 4 to 20 mA 2 = 10V/20mA to 0 3 = 20 to 4 mA 0 = 0 to 10V/20mA CFG 39 13-10 AO2 Function See options in P0251 5 = Output Current - 39 13-6 P0255 AO2 Gain 0.000 to 9.999 1.000 - 39 13-8 P0256 AO2 Signal Type 0 = 0 to 10V/20mA 1 = 4 to 20 mA 2 = 10V/20mA to 0 3 = 20 to 4 mA 0 = 0 to 10V/20mA CFG 39 13-10 P0257 AO3 Function 0 = Speed Ref. 1 = Total Ref. 2 = Real Speed 3 = Torque Cur.Ref 4 = Torque Current 5 = Output Current 6 = Process Var. 7 = Active Current 8 = Output Power 9 = PID Setpoint 10 = Torque Cur.> 0 11 = Motor Torque 12 = SoftPLC 13 = Not Used 14 = Not Used 15 = Not Used 16 = Motor Ixt 17 = Encoder Speed 18 = P0696 Value 19 = P0697 Value 20 = P0698 Value 21 = P0699 Value 22 = Not Used 23 = Id* Current 24 to 71 = Exclusive WEG Use 2 = Real Speed - 39 13-7 P0258 AO3 Gain 0.000 to 9.999 1.000 - 39 13-8 0-9 0 Quick Parameter Reference, Faults and Alarms 0 Parameter Function Adjustable Range Factory Setting User Setting Proprieties Groups Pag. 4 = 0 to 10 V CFG 39 13-10 5 = Output Current - 39 13-7 1.000 - 39 13-8 P0259 AO3 Signal Type 0 = 0 to 20 mA 1 = 4 to 20 mA 2 = 20 to 0 mA 3 = 20 to 4 mA 4 = 0 to 10 V 5 = 10 to 0 V 6 = -10 to +10V P0260 AO4 Function See options in P0257 P0261 AO4 Gain 0.000 to 9.999 P0262 AO4 Signal Type 0 = 0 to 20 mA 1 = 4 to 20 mA 2 = 20 to 0 mA 3 = 20 to 4 mA 4 = 0 to 10 V 5 = 10 to 0 V 6 = -10 to +10V 4 = 0 to 10 V CFG 39 13-10 P0263 DI1 Function 0 = Not Used 1 = Run/Stop 2 = General Enable 3 = Fast Stop 4 = FWD Run 5 = REV Run 6 = 3-Wire Start 7 = 3-Wire Stop 8 = FWD/REV 9 = LOC/REM 10 = JOG 11 = Increase EP 12 = Decrease EP 13 = Not Used 14 = Ramp 2 15 = Speed/Torque 16 = JOG+ 17 = JOG18 = No Ext. Alarm 19 = No Ext. Fault 20 = Reset 21 = PLC Use 22 = Manual/Auto 23 = Not Used 24 = Disab.FlyStart 25 = DC Link Regul. 26 = Progr. Off 27 = Load User 1/2 28 = Load User 3 29 = DO2 Timer 30 = DO3 Timer 31 = Trace Function 1 = Run/Stop CFG 20, 31, 32, 33, 34, 37, 40, 44, 46 13-12 P0264 DI2 Function See options in P0263 8 = FWD/REV CFG 20, 31, 32, 33, 34, 37, 40, 44, 46 13-12 P0265 DI3 Function See options in P0263 0 = Not Used CFG 20, 31, 32, 33, 34, 37, 40, 44, 45, 46 13-12 0-10 Quick Parameter Reference, Faults and Alarms Parameter Function Adjustable Range Factory Setting User Setting Proprieties Groups Pag. P0266 DI4 Function 0 = Not Used 1 = Run/Stop 2 = General Enable 3 = Fast Stop 4 = FWD Run 5 = REV Run 6 = 3-Wire Start 7 = 3-Wire Stop 8 = FWD/REV 9 = LOC/REM 10 = JOG 11 = Increase EP 12 = Decrease EP 13 = Multispeed 14 = Ramp 2 15 = Speed/Torque 16 = JOG+ 17 = JOG18 = No Ext. Alarm 19 = No Ext. Fault 20 = Reset 21 = PLC Use 22 = Manual/Auto 23 = Not Used 24 = Disab.FlyStart 25 = DC Link Regul. 26 = Progr. Off 27 = Load User 1/2 28 = Load User 3 29 = DO2 Timer 30 = DO3 Timer 31 = Trace Function 0 = Not Used CFG 20, 31, 32, 33, 34, 36, 37, 40, 44, 45, 46 13-12 P0267 DI5 Function See options in P0266 10 = JOG CFG 20, 31, 32, 33, 34, 36, 37, 40, 44, 45, 46 13-12 P0268 DI6 Function See options in P0266 14 = Ramp 2 CFG 20, 31, 32, 33, 34, 36, 37, 40, 44, 45, 46 13-12 P0269 DI7 Function See options in P0263 0 = Not Used CFG 20, 31, 32, 33, 34, 37, 40, 44, 45, 46 13-12 0-11 0 Quick Parameter Reference, Faults and Alarms 0 Parameter Function Adjustable Range Factory Setting User Setting Proprieties Groups Pag. P0270 DI8 Function 0 = Not Used 1 = Run/Stop 2 = General Enable 3 = Fast Stop 4 = FWD Run 5 = REV Run 6 = 3-Wire Start 7 = 3-Wire Stop 8 = FWD/REV 9 = LOC/REM 10 = JOG 11 = Increase EP 12 = Decrease EP 13 = Not Used 14 = Ramp 2 15 = Speed/Torque 16 = JOG+ 17 = JOG18 = No Ext. Alarm 19 = No Ext. Fault 20 = Reset 21 = Not Used 22 = Manual/Auto 23 = Not Used 24 = Disab.FlyStart 25 = DC Link Regul. 26 = Parametriz.Off 27 = Load User 1/2 28 = Load User 3 29 = DO2 Timer 30 = DO3 Timer 31 = Trace Function 0 = Not Used CFG 20, 31, 32, 33, 34, 37, 40, 44, 45, 46 13-12 P0275 DO1 Function (RL1) 0 = Not Used 1 = N* > Nx 2 = N > Nx 3 = N < Ny 4 = N = N* 5 = Zero Speed 6 = Is > Ix 7 = Is < Ix 8 = Torque > Tx 9 = Torque < Tx 10 = Remote 11 = Run 12 = Ready 13 = No Fault 14 = No F070 15 = No F071 16 = No F006/21/22 17 = No F051/54/57 18 = No F072 19 = 4-20mA OK 20 = P0695 Value 21 = Forward 22 = Proc. V. > PVx 23 = Proc. V. < PVy 24 = Ride-Through 25 = Pre-Charge OK 26 = Fault 27 = Time Enab > Hx 28 = SoftPLC 29 = Not Used 30 = N>Nx/Nt>Nx 31 = F > Fx (1) 32 = F > Fx (2) 33 = STO 34 = No F160 35 = No Alarm 36 = No Fault and No Alarm 37 = PLC11 13 = No Fault CFG 41 13-19 0-12 Quick Parameter Reference, Faults and Alarms Parameter Function Adjustable Range Factory Setting User Setting Proprieties Groups Pag. 2 = N > Nx CFG 41 13-19 P0276 DO2 Function (RL2) 0 = Not Used 1 = N* > Nx 2 = N > Nx 3 = N < Ny 4 = N = N* 5 = Zero Speed 6 = Is > Ix 7 = Is < Ix 8 = Torque > Tx 9 = Torque < Tx 10 = Remote 11 = Run 12 = Ready 13 = No Fault 14 = No F070 15 = No F071 16 = No F006/21/22 17 = No F051/54/57 18 = No F072 19 = 4-20mA OK 20 = P0695 Value 21 = Forward 22 = Proc. V. > PVx 23 = Proc. V. < PVy 24 = Ride-Through 25 = Pre-Charge OK 26 = Fault 27 = Time Enab > Hx 28 = SoftPLC 29 = Timer 30 = N>Nx/Nt>Nx 31 = F > Fx (1) 32 = F > Fx (2) 33 = STO 34 = No F160 35 = No Alarm 36 = No Fault and No Alarm 37 = PLC11 P0277 DO3 Function (RL3) See options in P0276 1 = N* > Nx CFG 41 13-19 P0278 DO4 Function 0 = Not Used 1 = N* > Nx 2 = N > Nx 3 = N < Ny 4 = N = N* 5 = Zero Speed 6 = Is > Ix 7 = Is < Ix 8 = Torque > Tx 9 = Torque < Tx 10 = Remote 11 = Run 12 = Ready 13 = No Fault 14 = No F070 15 = No F071 16 = No F006/21/22 17 = No F051/54/57 18 = No F072 19 = 4-20mA OK 20 = P0695 Value 21 = Forward 22 = Proc. V. > PVx 23 = Proc. V. < PVy 24 = Ride-Through 25 = Pre-Charge OK 26 = Fault 27 = Time Enab > Hx 28 = SoftPLC 29 = Not Used 30 = N>Nx/N>Nx 31 = F > Fx (1) 32 = F > Fx (2) 33 = STO 34 = No F160 35 = No Alarm 36 = No Fault/Alarm 37 = Not Used 0 = Not Used CFG 41 13-19 0-13 0 Quick Parameter Reference, Faults and Alarms 0 Parameter Function Adjustable Range Factory Setting User Setting Proprieties Groups Pag. 0 = Not Used CFG 41 13-19 P0279 DO5 Function See options in P0278 P0281 Fx Frequency 0.0 to 300.0 Hz 4.0 Hz - 41 13-25 P0282 Fx Hysteresis 0.0 to 15.0 Hz 2.0 Hz - 41 13-25 P0283 DO2 ON Time 0.0 to 300.0 s 0.0 s - 41 13-25 P0284 DO2 OFF Time 0.0 to 300.0 s 0.0 s - 41 13-25 P0285 DO3 ON Time 0.0 to 300.0 s 0.0 s - 41 13-25 P0286 DO3 OFF Time 0.0 to 300.0 s 0.0 s - 41 13-25 P0287 Nx/Ny Hysteresis 0 to 900 rpm 18 (15) rpm - 41 13-26 P0288 Nx Speed 0 to 18000 rpm 120 (100) rpm - 41 13-26 P0289 Ny Speed 0 to 18000 rpm 1800 (1500) rpm - 41 13-26 P0290 Ix Current 0 to 2xInom-ND 1.0xInom-ND - 41 13-26 P0291 Zero Speed Zone 0 to 18000 rpm 18 (15) rpm - 35, 41, 46 13-26 P0292 N = N* Band 0 to 18000 rpm 18 (15) rpm - 41 13-27 P0293 Tx Torque 0 to 200 % 100 % - 41 13-27 P0294 Hx Time 0 to 6553 h 4320 h - 41 13-27 P0295 ND/HD VFD Rated Curr. 0 = 3.6A / 3.6A 1 = 5A / 5A 2 = 6A / 5A 3 = 7A / 5.5A 4 = 7A / 7A 5 = 10A / 8A 6 = 10A / 10A 7 = 13A / 11A 8 = 13.5A / 11A 9 = 16A / 13A 10 = 17A / 13.5A 11 = 24A / 19A 12 = 24A / 20A 13 = 28A / 24A 14 = 31A / 25A 15 = 33.5A / 28A 16 = 38A / 33A 17 = 45A / 36A 18 = 45A / 38A 19 = 54A / 45A 20 = 58.5A / 47A 21 = 70A / 56A 22 = 70.5A / 61A 23 = 86A / 70A 24 = 88A / 73A 25 = 105A / 86A 26 = 427A / 427A 27 = 470A / 470A 28 = 811A / 811A 29 = 893A / 893A 30 = 1216A / 1216A 31 = 1339A / 1339A 32 = 1622A / 1622A 33 = 1786A / 1786A 34 = 2028A / 2028A 35 = 2232A / 2232A 36 = 2A / 2A 37 = 527A / 527A 38 = 1000A / 1000A 39 = 1500A / 1500A 40 = 2000A / 2000A 41 = 2500A / 2500A 42 = 600A / 515A 43 = 1140A / 979A 44 = 1710A / 1468A 45 = 2280A / 1957A 46 = 2850A / 2446A 47 = 105A / 88 A 48 = 142A / 115A 49 = 180A / 142A 50 = 211A / 180A - RO 09, 42 6-6 0-14 Quick Parameter Reference, Faults and Alarms Parameter Function Adjustable Range Factory Setting User Setting Proprieties Groups Pag. According to inverter model CFG 42 6-7 2 = 5.0 kHz CFG 42 6-7 0 = Normal Duty CFG 42 6-8 P0296 Line Rated Voltage 0 = 200 - 240 V 1 = 380 V 2 = 400 - 415 V 3 = 440 - 460 V 4 = 480 V 5 = 500 - 525 V 6 = 550 - 575 V 7 = 600 V 8 = 660 - 690 V P0297 Switching Frequency 0 = 1.25 kHz 1 = 2.5 kHz 2 = 5.0 kHz 3 = 10.0 kHz P0298 Application 0 = Normal Duty 1 = Heavy Duty P0299 DC-Braking Start Time 0.0 to 15.0 s 0.0 s V/f, VVW and Sless 47 12-18 P0300 DC-Braking Stop Time 0.0 to 15.0 s 0.0 s V/f, VVW and Sless 47 12-19 P0301 DC-Braking Speed 0 to 450 rpm 30 rpm V/f, VVW and Sless 47 12-20 P0302 DC-Braking Voltage 0.0 to 10.0 % 2.0 % V/f and VVW 47 12-20 P0303 Skip Speed 1 0 to 18000 rpm 600 rpm - 48 12-21 P0304 Skip Speed 2 0 to 18000 rpm 900 rpm - 48 12-21 P0305 Skip Speed 3 0 to 18000 rpm 1200 rpm - 48 12-21 P0306 Skip Band 0 to 750 rpm 0 rpm - 48 12-21 P0308 Serial Address 1 to 247 1 CFG 113 17-1 P0310 Serial Baud Rate 0 = 9600 bits/s 1 = 19200 bits/s 2 = 38400 bits/s 3 = 57600 bits/s 0 = 9600 bits/s CFG 113 17-1 P0311 Serial Bytes Config. 0 = 8 bits, no, 1 1 = 8 bits, even,1 2 = 8 bits, odd, 1 3 = 8 bits, no, 2 4 = 8 bits, even,2 5 = 8 bits, odd, 2 3 = 8 bits, no, 2 CFG 113 17-1 P0312 Serial Protocol 1 = TP 2 = Modbus RTU 2 = Modbus RTU CFG 113 17-1 P0313 Comm. Error Action 0 = Off 1 = Ramp Stop 2 = General Disab. 3 = Go to LOC 4 = LOC Keep Enab. 5 = Cause Fault 0 = Off - 111 17-3 P0314 Serial Watchdog 0.0 to 999.0 s 0.0 s CFG 113 17-1 P0316 Serial Interf. Status 0 = Off 1 = On 2 = Watchdog Error - RO 09, 113 17-1 P0317 Oriented Start-up 0 = No 1 = Yes 0 = No CFG 02 10-5 P0318 Copy Function MemCard 0 = Off 1 = VFD -> MemCard 2 = MemCard -> VFD 1 = VFD -> MemCard CFG 06 7-2 P0319 Copy Function HMI 0 = Off 1 = VFD -> HMI 2 = HMI -> VFD 0 = Off CFG 06 7-3 0-15 0 Quick Parameter Reference, Faults and Alarms 0 Parameter Function Adjustable Range Factory Setting User Setting Proprieties Groups Pag. 0 = Off CFG 44 12-11 P0320 FlyStart/Ride-Through 0 = Off 1 = Flying Start 2 = FS / RT 3 = Ride-Through P0321 DC Link Power Loss 178 to 282 V 308 to 616 V 308 to 616 V 308 to 616 V 308 to 616 V 425 to 737 V 425 to 737 V 486 to 885 V 486 to 885 V 252 V (P0296=0) 436 V (P0296=1) 459 V (P0296=2) 505 V (P0296=3) 551 V (P0296=4) 602 V (P0296=5) 660 V (P0296=6) 689 V (P0296=7) 792 V (P0296=8) Vector 44 12-16 P0322 DC Link Ride-Through 178 to 282 V 308 to 616 V 308 to 616 V 308 to 616 V 308 to 616 V 425 to 737 V 425 to 737 V 486 to 885 V 486 to 885 V 245 V (P0296=0) 423 V (P0296=1) 446 V (P0296=2) 490 V (P0296=3) 535 V (P0296=4) 585 V (P0296=5) 640 V (P0296=6) 668 V (P0296=7) 768 V (P0296=8) Vector 44 12-16 P0323 DC Link Power Back 178 to 282 V 308 to 616 V 308 to 616 V 308 to 616 V 308 to 616 V 425 to 737 V 425 to 737 V 486 to 885 V 486 to 885 V 267 V (P0296=0) 462 V (P0296=1) 486 V (P0296=2) 535 V (P0296=3) 583 V (P0296=4) 638 V (P0296=5) 699 V (P0296=6) 729 V (P0296=7) 838 V (P0296=8) Vector 44 12-17 P0325 Ride-Through P Gain 0.0 to 63.9 22.8 Vector 44 12-17 P0326 Ride-Through I Gain 0.000 to 9.999 0.128 Vector 44 12-17 P0327 F.S. Current Ramp I/f 0.000 to 1.000 s 0.070 s Sless 44 12-12 P0328 Flying Start Filter 0.000 to 1.000 s 0.085 s Sless 44 12-12 P0329 Frequency Ramp F.S. 2.0 to 50.0 6.0 Sless 44 12-12 P0331 Voltage Ramp 0.2 to 60.0 s 2.0 s V/f and VVW 44 12-14 P0332 Dead Time 0.1 to 10.0 s 1.0 s V/f and VVW 44 12-14 P0340 Auto-Reset Time 0 to 255 s 45 15-8 P0342 Motor Unbal.Curr.Conf 0 = Off 1 = On 0 = Off CFG 45 15-9 P0343 Ground Fault Config. 0 = Off 1 = On 1 = On CFG 45 15-9 P0344 Current Lim. Conf. 0 = Hold - FL ON 1 = Decel. - FL ON 2 = Hold - FL OFF 3 = Decel.- FL OFF 1 = Decel. - FL ON CFG, V/f and VVW 26 9-7 P0348 Motor Overload Conf. 0 = Off 1 = Fault/Alarm 2 = Fault 3 = Alarm 1 = Fault/Alarm CFG 45 15-9 P0349 Ixt Alarm Level 70 to 100 % 85 % CFG 45 15-10 P0350 IGBTs Overload Conf. 0 = F, w/ SF rd. 1 = F/A, w/ SF rd. 2 = F, no SF rd. 3 = F/A, no SF rd. 1 = F/A, w/ SF rd. CFG 45 15-10 P0351 Motor Overtemp. Conf. 0 = Off 1 = Fault/Alarm 2 = Fault 3 = Alarm 1 = Fault/Alarm CFG 45 15-11 0-16 0s Quick Parameter Reference, Faults and Alarms Parameter Function Adjustable Range Factory Setting User Setting Proprieties Groups Pag. P0352 Fan Control Config. 0 = HS-OFF,Int-OFF 1 = HS-ON,Int-ON 2 = HS-CT,Int-CT 3 = HS-CT,Int-OFF 4 = HS-CT,Int-ON 5 = HS-ON,Int-OFF 6 = HS-ON,Int-CT 7 = HS-OFF,Int-ON 8 = HS-OFF,Int-CT 2 = HS-CT,Int-CT CFG 45 15-12 P0353 IGBTs/Air Overtmp.Cfg 0 = HS-F/A,Air-F/A 1 = HS-F/A, Air-F 2 = HS-F, Air-F/A 3 = HS-F, Air-F 0 = HS-F/A,Air-F/A CFG 45 15-13 P0354 Fan Speed Config. 0 = Off 1 = Fault 1 = Fault CFG 45 15-13 P0356 Dead Time Compens. 0 = Off 1 = On 1 = On CFG 45 15-13 P0357 Line Phase Loss Time 0 to 60 s 3s - 45 15-14 P0359 Motor Current Stabil. 0 = Off 1 = On 0 = Off V/f and VVW 45 15-14 P0372 DC-Braking Curr Sless 0.0 to 90.0 % 40.0 % Sless 47 12-20 P0397 Slip Compens. Regen. 0 = Off 1 = On 1 = On CFG and VVW 25 10-3 P0398 Motor Service Factor 1.00 to 1.50 1.00 CFG 05, 43, 94 11-10 P0399 Motor Rated Eff. 50.0 to 99.9 % 67.0 % CFG and VVW 05, 43, 94 10-3 P0400 Motor Rated Voltage 0 to 690 V 0 to 690 V 0 to 690 V 0 to 690 V 0 to 690 V 0 to 690 V 0 to 690 V 0 to 690 V 0 to 690 V 220 V (P0296=0) 440 V (P0296=1) 440 V (P0296=2) 440 V (P0296=3) 440 V (P0296=4) 575 V (P0296=5) 575 V (P0296=6) 690 V (P0296=7) 690 V (P0296=8) CFG 05, 43, 94 11-11 P0401 Motor Rated Current 0 to 1.3xInom-ND 1.0xInom-ND CFG 05, 43, 94 11-11 P0402 Motor Rated Speed 0 to 18000 rpm 1750 (1458) rpm CFG 05, 43, 94 11-11 P0403 Motor Rated Frequency 0 to 300 Hz 60 (50) Hz CFG 05, 43, 94 11-12 0-17 0 Quick Parameter Reference, Faults and Alarms 0 Parameter Function Adjustable Range Factory Setting P0404 Motor Rated Power 0 = 0.33hp 0.25kW 1 = 0.5hp 0.37kW 2 = 0.75hp 0.55kW 3 = 1hp 0.75kW 4 = 1.5hp 1.1kW 5 = 2hp 1.5kW 6 = 3hp 2.2kW 7 = 4hp 3kW 8 = 5hp 3.7kW 9 = 5.5hp 4kW 10 = 6hp 4.5kW 11 = 7.5hp 5.5kW 12 = 10hp 7.5kW 13 = 12.5hp 9kW 14 = 15hp 11kW 15 = 20hp 15kW 16 = 25hp 18.5kW 17 = 30hp 22kW 18 = 40hp 30kW 19 = 50hp 37kW 20 = 60hp 45kW 21 = 75hp 55kW 22 = 100hp 75kW 23 = 125hp 90kW 24 = 150hp 110kW 25 = 175hp 130kW 26 = 180hp 132kW 27 = 200hp 150kW 28 = 220hp 160kW 29 = 250hp 185kW 30 = 270hp 200kW 31 = 300hp 220kW 32 = 350hp 260kW 33 = 380hp 280kW 34 = 400hp 300kW 35 = 430hp 315kW 36 = 440hp 330kW 37 = 450hp 335kW 38 = 475hp 355kW 39 = 500hp 375kW 40 = 540hp 400kW 41 = 600hp 450kW 42 = 620hp 460kW 43 = 670hp 500kW 44 = 700hp 525kW 45 = 760hp 570kW 46 = 800hp 600kW 47 = 850hp 630kW 48 = 900hp 670kW 49 = 1000hp 736kW 50 = 1100hp 810kW 51 = 1250hp 920kW 52 = 1400hp 1030kW 53 = 1500hp 1110kW 54 = 1600hp 1180kW 55 = 1800hp 1330kW 56 = 2000hp 1480kW 57 = 2300hp 1700kW 58 = 2500hp 1840kW P0405 Encoder Pulses Number 100 to 9999 ppr P0406 Motor Ventilation 0 = Self-Vent. 1 = Separate Vent. 2 = Optimal Flux P0407 Motor Rated Power Fac 0.50 to 0.99 0-18 User Setting Proprieties Groups Pag. Motormax-ND CFG 05, 43, 94 11-12 1024 ppr CFG 05, 43, 94 11-13 0 = Self-Vent. CFG 05, 43, 94 11-14 0.68 CFG and VVW 05, 43, 94 10-4 Quick Parameter Reference, Faults and Alarms Parameter Function Adjustable Range Factory Setting User Setting Proprieties Groups Pag. 0 = No CFG, VVW and Vector 05, 43, 94 11-22 0.000 ohm CFG, VVW and Vector 05, 43, 94 11-23 P0408 Run Self-Tuning 0 = No 1 = No Rotation 2 = Run for Im 3 = Run for Tm 4 = Estimate Tm P0409 Stator Resistance 0.000 to 9.999 ohm P0410 Magnetization Current 0 to 1.25xInom-ND Imag-ND - 05, 43, 94 11-24 P0411 Leakage Inductance 0.00 to 99.99 mH 0.00 mH CFG and Vector 05, 43, 94 11-24 P0412 Tr Time Constant 0.000 to 9.999 s 0.000 s Vector 05, 43, 94 11-25 P0413 Tm Time Constant 0.00 to 99.99 s 0.00 s Vector 05, 43, 94 11-26 P0520 PID Proportional Gain 0.000 to 7.999 1.000 - 46 20-9 P0521 PID Integral Gain 0.000 to 7.999 0.043 - 46 20-9 P0522 PID Differential Gain 0.000 to 3.499 0.000 - 46 20-9 P0523 PID Ramp Time 0.0 to 999.0 s 3.0 s - 46 20-10 P0524 PID Feedback Sel. 0 = AI1 (P0231) 1 = AI2 (P0236) 2 = AI3 (P0241) 3 = AI4 (P0246) 1 = AI2 (P0236) CFG 38, 46 20-10 P0525 Keypad PID Setpoint 0.0 to 100.0 % P0527 PID Action Type 0 = Direct 1 = Reverse P0528 Proc. V. Scale Factor P0529 0.0 % - 46 20-11 0 = Direct - 46 20-11 1 to 9999 1000 - 46 20-11 Proc.V. Decimal Point 0 = wxyz 1 = wxy.z 2 = wx.yz 3 = w.xyz 1 = wxy.z - 46 20-12 P0530 Proc. V. Eng. Unit 1 32 to 127 37 - 46 20-12 P0531 Proc. V. Eng. Unit 2 32 to 127 32 - 46 20-12 P0532 Proc. V. Eng. Unit 3 32 to 127 32 - 46 20-13 P0533 PVx Value 0.0 to 100.0 % 90.0 % - 46 20-13 P0534 PVy Value 0.0 to 100.0 % 10.0 % - 46 20-13 P0535 Wake Up Band 0 to 100 % P0536 P0525 Autom. Setting 0 = Off 1 = On P0550 Trigger Signal Source P0551 Trigger Level 0% - 35, 46 20-13 1 = On CFG 46 20-14 0 = Not selected 1 = Speed Refer. 2 = Motor Speed 3 = Motor Current 4 = DC Link Volt. 5 = Motor Freq. 6 = Motor Voltage 7 = Motor Torque 8 = Process Var. 9 = Setpoint PID 10 = AI1 11 = AI2 12 = AI3 13 = AI4 0 = Not selected - 52 19-1 -100.0 to 340.0 % 0.0 % - 52 19-1 0-19 0 Quick Parameter Reference, Faults and Alarms 0 Parameter Function Adjustable Range Factory Setting User Setting Proprieties Groups Pag. 5 = Fault - 52 19-2 P0552 Trigger Condition 0 = P0550* = P0551 1 = P0550* <>P0551 2 = P0550* > P0551 3 = P0550* < P0551 4 = Alarm 5 = Fault 6 = DIx P0553 Trace Sampling Period 1 to 65535 1 - 52 19-3 P0554 Trace Pre-Trigger 0 to 100 % 0% - 52 19-3 P0559 Trace Max. Memory 0 to 100 % 0% - 52 19-3 P0560 Trace Avail. Memory 0 to 100 % - RO 52 19-4 P0561 Trace Channel 1 (CH1) 0 = Not selected 1 = Speed Refer. 2 = Motor Speed 3 = Motor Current 4 = DC Link Volt. 5 = Motor Freq. 6 = Motor Voltage 7 = Motor Torque 8 = Process Var. 9 = Setpoint PID 10 = AI1 11 = AI2 12 = AI3 13 = AI4 1 = Speed Refer. - 52 19-4 P0562 Trace Channel 2 (CH2) See options in P0561 2 = Motor Speed - 52 19-4 P0563 Trace Channel 3 (CH3) See options in P0561 3 = Motor Current - 52 19-4 P0564 Trace Channel 4 (CH4) See options in P0561 0 = Not selected - 52 19-4 P0571 Start Trace Function 0 = Off 1 = On 0 = Off - 52 19-5 P0572 Trace Trig. Day/Month 00/00 to 31/12 - RO 09, 52 19-5 P0573 Trace Trig. Year 00 to 99 - RO 09, 52 19-5 P0574 Trace Trig. Time 00:00 to 23:59 - RO 09, 52 19-5 P0575 Trace Trig. Seconds 00 to 59 - RO 09, 52 19-5 P0576 Trace Function Status 0 = Off 1 = Waiting 2 = Trigger 3 = Concluded - RO 09, 52 19-6 P0680 Logical Status Bit 0 to 4 = Not Used Bit 5 = 2nd Ramp Bit 6 = Config. Mode Bit 7 = Alarm Bit 8 = Running Bit 9 = Enabled Bit 10 = Forward Bit 11 = JOG Bit 12 = Remote Bit 13 = Subvoltage Bit 14 = Automatic(PID) Bit 15 = Fault - RO 09, 111 17-3 P0681 Speed in 13 bits -32768 to 32767 - RO 09, 111 17-3 P0682 Serial/USB Control Bit 0 = Ramp Enable Bit 1 = General Enable Bit 2 = Run Forward Bit 3 = JOG Enable Bit 4 = Remote Bit 5 = 2nd Ramp Bit 6 = Reserved Bit 7 = Fault Reset Bit 8 to 15 = Reserved - RO 09, 111 17-1 0-20 Quick Parameter Reference, Faults and Alarms Parameter Function Adjustable Range Factory Setting User Setting Proprieties Groups Pag. P0683 Serial/USB Speed Ref. -32768 to 32767 - RO 09, 111 17-1 P0684 CANopen/DNet Control See options in P0682 - RO 09, 111 17-1 P0685 CANop./DNet Speed Ref -32768 to 32767 - RO 09, 111 17-1 P0686 Anybus-CC Control See options in P0682 - RO 09, 111 17-2 P0687 Anybus-CC Speed Ref. -32768 to 32767 - RO 09, 111 17-2 P0692 Operation Mode Status Bit 0 = Orient.Startup Bit 1 = Not Used Bit 2 = Self Tuning Bit 3 = AutoGuided P318 Bit 4 = Copy Function Bit 5 = Copying MMF Bit 6 = Reprogram.Inv. Bit 7 = Aux Supply 24V Bit 8 = Incomp. Param. Bit 9 to 15 = Incomp. Code - RO 09, 111 17-3 P0693 Operation Mode Command Bit 0 = Abort Startup Bit 1 = Not Used Bit 2 = Abort SelfTun. Bit 3 = Abort P0318 Bit 4 = Reserved Bit 5 = Abort MMF Copy Bit 6 and 7 = Reserved Bit 8 = Update Depend. Bit 9 to 15 = Reserved - RO 09, 111 17-3 P0695 DOx Value Bit 0 = DO1 Bit 1 = DO2 Bit 2 = DO3 Bit 3 = DO4 Bit 4 = DO5 - RO 09, 111 17-3 P0696 AOx Value 1 -32768 to 32767 - RO 09, 111 17-3 P0697 AOx Value 2 -32768 to 32767 - RO 09, 111 17-3 P0698 AOx Value 3 -32768 to 32767 - RO 09, 111 17-3 P0699 AOx Value 4 -32768 to 32767 - RO 09, 111 17-4 P0700 CAN Protocol 1 = CANopen 2 = DeviceNet 1 = CANopen CFG 112 17-1 P0701 CAN Address 0 to 127 63 CFG 112 17-1 P0702 CAN Baud Rate 0 = 1 Mbit/s 1 = Reserved 2 = 500 Kbit/s 3 = 250 Kbit/s 4 = 125 Kbit/s 5 = 100 Kbit/s 6 = 50 Kbit/s 7 = 20 Kbit/s 8 = 10 Kbit/s 0 = 1 Mbit/s CFG 112 17-1 P0703 Bus Off Reset 0 = Manual 1 = Automatic 1 = Automatic CFG 112 17-1 P0705 CAN Controller Status 0 = Disabled 1 = Auto-baud 2 = CAN Enabled 3 = Warning 4 = Error Passive 5 = Bus Off 6 = No Bus Power - RO 09, 112 17-1 P0706 RX CAN Telegrams 0 to 65535 - RO 09, 112 17-1 P0707 TX CAN Telegrams 0 to 65535 - RO 09, 112 17-2 P0708 Bus Off Counter 0 to 65535 - RO 09, 112 17-2 0-21 0 Quick Parameter Reference, Faults and Alarms 0 Parameter Function Adjustable Range Factory Setting User Setting Proprieties Groups Pag. - RO 09, 112 17-2 0 = ODVA Basic 2W - 112 17-2 P0709 CAN Lost Messages 0 to 65535 P0710 DNet I/O instances 0 = ODVA Basic 2W 1 = ODVA Extend 2W 2 = Manuf.Spec. 2W 3 = Manuf.Spec. 3W 4 = Manuf.Spec. 4W 5 = Manuf.Spec. 5W 6 = Manuf.Spec. 6W P0711 DNet Read Word #3 -1 to 1499 -1 - 112 17-2 P0712 DNet Read Word #4 -1 to 1499 -1 - 112 17-2 P0713 DNet Read Word #5 -1 to 1499 -1 - 112 17-2 P0714 DNet Read Word #6 -1 to 1499 -1 - 112 17-2 P0715 DNet Write Word #3 -1 to 1499 -1 - 112 17-2 P0716 DNet Write Word #4 -1 to 1499 -1 - 112 17-2 P0717 DNet Write Word #5 -1 to 1499 -1 - 112 17-2 P0718 DNet Write Word #6 -1 to 1499 -1 - 112 17-2 P0719 DNet Network Status 0 = Offline 1 = OnLine,NotConn 2 = OnLine,Conn 3 = Conn.Timed-out 4 = Link Failure 5 = Auto-Baud - RO 09, 112 17-2 P0720 DNet Master Status 0 = Run 1 = Idle - RO 09, 112 17-2 P0721 CANopen Comm. Status 0 = Disabled 1 = Reserved 2 = Comm. Enabled 3 = ErrorCtrl.Enab 4 = Guarding Error 5 = HeartbeatError - RO 09, 112 17-2 P0722 CANopen Node State 0 = Disabled 1 = Initialization 2 = Stopped 3 = Operational 4 = PreOperational - RO 09, 112 17-2 P0723 Anybus Identification 0 = Disabled 1 = RS232 2 = RS422 3 = USB 4 = Serial Server 5 = Bluetooth 6 = Zigbee 7 = Reserved 8 = Reserved 9 = Reserved 10 = RS485 11 = Reserved 12 = Reserved 13 = Reserved 14 = Reserved 15 = Reserved 16 = Profibus DP 17 = DeviceNet 18 = CANopen 19 = EtherNet/IP 20 = CC-Link 21 = Modbus-TCP 22 = Modbus-RTU 23 = Profinet IO 24 = Reserved 25 = Reserved - RO 09, 114 17-2 0-22 Quick Parameter Reference, Faults and Alarms Parameter Function Adjustable Range Factory Setting User Setting Proprieties Groups Pag. P0724 Anybus Comm. Status 0 = Disabled 1 = Not Supported 2 = Access Error 3 = Offline 4 = Online - RO 09, 114 17-2 P0725 Anybus Address 0 to 255 0 CFG 114 17-2 P0726 Anybus Baud Rate 0 to 3 0 CFG 114 17-2 P0727 Anybus I/O Words 2 = 2 Words 3 = 3 Words 4 = 4 Words 5 = 5 Words 6 = 6 Words 7 = 7 Words 8 = 8 Words 9 = PLC11 Board 2 = 2 Words CFG 114 17-3 P0728 Anybus Read Word #3 0 to 1499 0 CFG 114 17-3 P0729 Anybus Read Word #4 0 to 1499 0 CFG 114 17-3 P0730 Anybus Read Word #5 0 to 1499 0 CFG 114 17-3 P0731 Anybus Read Word #6 0 to 1499 0 CFG 114 17-3 P0732 Anybus Read Word #7 0 to 1499 0 CFG 114 17-3 P0733 Anybus Read Word #8 0 to 1499 0 CFG 114 17-3 P0734 Anybus Write Word #3 0 to 1499 0 CFG 114 17-3 P0735 Anybus Write Word #4 0 to 1499 0 CFG 114 17-3 P0736 Anybus Write Word #5 0 to 1499 0 CFG 114 17-3 P0737 Anybus Write Word #6 0 to 1499 0 CFG 114 17-3 P0738 Anybus Write Word #7 0 to 1499 0 CFG 114 17-3 P0739 Anybus Write Word #8 0 to 1499 0 CFG 114 17-3 P0740 Profibus Comm. Status 0 = Disabled 1 = Not Supported 2 = Access Error 3 = Offline 4 = Online - RO 09, 115 - P0800 Phase U Book 1 Temper -20.0 to 150.0 °C - CFW-11M and RO 09, 45 16-13 P0801 Phase V Book 1 Temper -20.0 to 150.0 °C - CFW-11M and RO 09, 45 16-13 P0802 Phase W Book 1 Temper -20.0 to 150.0 °C - CFW-11M and RO 09, 45 16-13 P0803 Phase U Book 2 Temper -20.0 to 150.0 °C - CFW-11M and RO 09, 45 16-13 P0804 Phase V Book 2 Temper -20.0 to 150.0 °C - CFW-11M and RO 09, 45 16-14 P0805 Phase W Book 2 Temper -20.0 to 150.0 °C - CFW-11M and RO 09, 45 16-14 P0806 Phase U Book 3 Temper -20.0 to 150.0 °C - CFW-11M and RO 09, 45 16-14 P0807 Phase V Book 3 Temper -20.0 to 150.0 °C - CFW-11M and RO 09, 45 16-14 P0808 Phase W Book 3 Temper -20.0 to 150.0 °C - CFW-11M and RO 09, 45 16-14 P0809 Phase U Book 4 Temper -20.0 to 150.0 °C - CFW-11M and RO 09, 45 16-14 P0810 Phase V Book 4 Temper -20.0 to 150.0 °C - CFW-11M and RO 09, 45 16-14 P0811 Phase W Book 4 Temper -20.0 to 150.0 °C - CFW-11M and RO 09, 45 16-14 0-23 0 Quick Parameter Reference, Faults and Alarms 0 Parameter Function Adjustable Range Factory Setting User Setting Proprieties Groups Pag. P0812 Phase U Book 5 Temper -20.0 to 150.0 °C - CFW-11M and RO 09, 45 16-14 P0813 Phase V Book 5 Temper -20.0 to 150.0 °C - CFW-11M and RO 09, 45 16-14 P0814 Phase W Book 5 Temper -20.0 to 150.0 °C - CFW-11M and RO 09, 45 16-14 P0832 DIM1 Function 0 = Not Used 1 = Extern Fault 2 = Refrig. Fault 3 = Overtemp. Brk 4 = Overtemp. Ret. 5 = High Temp. Ret 0 = Not Used CFW-11M 45, 40 15-15 P0833 DIM2 Function See options in P0832 0 = Not Used CFW-11M 45, 40 15-15 P0834 DIM1 DIM2 Status Bit 0 = DIM1 Bit 1 = DIM2 - CFW-11M and RO 09, 40 16-14 P1000 SoftPLC Status 0 = No Application 1 = Install. App. 2 = Incompat. App. 3 = App. Stopped 4 = App. Running 0 = No Application RO 09, 50 18-1 P1001 SoftPLC Command 0 = Stop Program 1 = Run Program 2 = Delete Program 0 = Stop Program CFG 50 18-1 P1002 Scan Cycle Time 0 to 65535 ms - RO 09, 50 18-1 P1010 SoftPLC Parameter 1 -32768 to 32767 0 CFG 50 18-1 P1011 SoftPLC Parameter 2 -32768 to 32767 0 CFG 50 18-1 P1012 SoftPLC Parameter 3 -32768 to 32767 0 CFG 50 18-1 P1013 SoftPLC Parameter 4 -32768 to 32767 0 CFG 50 18-1 P1014 SoftPLC Parameter 5 -32768 to 32767 0 CFG 50 18-1 P1015 SoftPLC Parameter 6 -32768 to 32767 0 CFG 50 18-1 P1016 SoftPLC Parameter 7 -32768 to 32767 0 CFG 50 18-1 P1017 SoftPLC Parameter 8 -32768 to 32767 0 CFG 50 18-1 P1018 SoftPLC Parameter 9 -32768 to 32767 0 CFG 50 18-1 P1019 SoftPLC Parameter 10 -32768 to 32767 0 CFG 50 18-1 P1020 SoftPLC Parameter 11 -32768 to 32767 0 CFG 50 18-1 P1021 SoftPLC Parameter 12 -32768 to 32767 0 CFG 50 18-1 P1022 SoftPLC Parameter 13 -32768 to 32767 0 CFG 50 18-1 P1023 SoftPLC Parameter 14 -32768 to 32767 0 CFG 50 18-1 P1024 SoftPLC Parameter 15 -32768 to 32767 0 CFG 50 18-1 P1025 SoftPLC Parameter 16 -32768 to 32767 0 CFG 50 18-1 P1026 SoftPLC Parameter 17 -32768 to 32767 0 CFG 50 18-1 P1027 SoftPLC Parameter 18 -32768 to 32767 0 CFG 50 18-1 P1028 SoftPLC Parameter 19 -32768 to 32767 0 CFG 50 18-1 P1029 SoftPLC Parameter 20 -32768 to 32767 0 CFG 50 18-1 P1030 SoftPLC Parameter 21 -32768 to 32767 0 CFG 50 18-1 P1031 SoftPLC Parameter 22 -32768 to 32767 0 CFG 50 18-1 P1032 SoftPLC Parameter 23 -32768 to 32767 0 CFG 50 18-1 P1033 SoftPLC Parameter 24 -32768 to 32767 0 CFG 50 18-1 P1034 SoftPLC Parameter 25 -32768 to 32767 0 CFG 50 18-1 P1035 SoftPLC Parameter 26 -32768 to 32767 0 CFG 50 18-1 P1036 SoftPLC Parameter 27 -32768 to 32767 0 CFG 50 18-1 P1037 SoftPLC Parameter 28 -32768 to 32767 0 CFG 50 18-1 P1038 SoftPLC Parameter 29 -32768 to 32767 0 CFG 50 18-1 0-24 Quick Parameter Reference, Faults and Alarms Parameter Function Adjustable Range Factory Setting User Setting Proprieties Groups Pag. P1039 SoftPLC Parameter 30 -32768 to 32767 0 CFG 50 18-1 P1040 SoftPLC Parameter 31 -32768 to 32767 0 CFG 50 18-1 P1041 SoftPLC Parameter 32 -32768 to 32767 0 CFG 50 18-1 P1042 SoftPLC Parameter 33 -32768 to 32767 0 CFG 50 18-1 P1043 SoftPLC Parameter 34 -32768 to 32767 0 CFG 50 18-1 P1044 SoftPLC Parameter 35 -32768 to 32767 0 CFG 50 18-1 P1045 SoftPLC Parameter 36 -32768 to 32767 0 CFG 50 18-1 P1046 SoftPLC Parameter 37 -32768 to 32767 0 CFG 50 18-1 P1047 SoftPLC Parameter 38 -32768 to 32767 0 CFG 50 18-1 P1048 SoftPLC Parameter 39 -32768 to 32767 0 CFG 50 18-1 P1049 SoftPLC Parameter 40 -32768 to 32767 0 CFG 50 18-1 Notes: RO = Read only parameter rw = Read/write parameter CFG = Configuration parameter, value can be programmed only with motor stopped V/f = Available when V/f control mode is chosen Adj = Available when adjustable V/f control mode is chosen VVW = Available when VVW control mode is chosen Vector = Available when a vector control mode is chosen Sless = Available when sensorless control mode is chosen Encoder = Available when vector control with encoder is chosen CFW-11M = Available for Modular Drive models 0-25 0 Quick Parameter Reference, Faults and Alarms 0 Fault/Alarm F006: Imbalance or Input Phase Loss Description Mains voltage imbalance too high or phase missing in the input power supply. Note: - If the motor is unloaded or operating with reduced load this fault may not occur. - Fault delay is set at parameter P0357. P0357=0 disables the fault. A010: Rectifier High Temperature A high temperature alarm was detected by the NTC Surrounding air temperature is too high (>50 °C (122 °F)) temperature sensors located in the rectifier modules. and output current is too high. Note (CFW-11): Blocked or defective fan. - This is valid only for the following models: Inverter heatsink is completely covered with dust. CFW110086T2, CFW110105T2, CFW110045T4, Note (CFW-11M): CFW110058T4, CFW110070T4 and Overtemperature (rectifier/braking). CFW110088T4. Failure in the connection between the digital input and - It may be disabled by setting P0353=2 or 3. the sensor. Note (CFW-11M): Failure of the corresponding sensor. These faults/alarms are associated to the configuraFailure in the device being monitored by the sensor. tion of the parameters P0832 and P0833. - Function of the DIM 1 input. - Function of the DIM 2 input. An overtemperature fault was detected by the NTC Surrounding air temperature is too high (>50 °C (122 °F)) temperature sensors located in the rectifier modules. and output current is too high. Note: Blocked or defective fan. - This is valid only for the following models: Inverter heatsink is completely covered with dust. CFW110086T2, CFW110105T2, CFW110045T4, CFW110058T4, CFW110070T4 and CFW110088T4. F011: Rectifier Overtemperature Possible Causes Phase missing at the inverter's input power supply. Input voltage imbalance >5 %. F021: DC Bus Undervoltage DC bus undervoltage condition occurred. The input voltage is too low and the DC bus voltage dropped below the minimum permitted value (monitor the value at Parameter P0004): Ud < 223 V - For a 200-240 V three-phase input voltage Ud < 170 V - For a 200-240 V single-phase input voltage (models CFW11MXXXXS2 or CFW11MXXXXB2) (P0296=0); Ud < 385 V - For a 380 V input voltage (P0296=1); Ud < 405 V - For a 400-415 V input voltage (P0296=2); Ud < 446 V - For a 440-460 V input voltage (P0296=3); Ud < 487 V - For a 480 V input voltage (P0296=4). Phase loss in the input power supply. Pre-charge circuit failure. Parameter P0296 was set to a value above of the power supply rated voltage. F022: DC Bus Overvoltage DC bus overvoltage condition occurred. The input voltage is too high and the DC bus voltage surpassed the maximum permitted value: Ud > 400 V - For 220-230 V input models (P0296=0); Ud > 800 V - For 380-480 V input models (P0296=1, 2, 3, or 4). Inertia of the driven-load is too high or deceleration time is too short. Wrong settings for parameters P0151, or P0153, or P0185. F030(*): Power Module U Fault Desaturation of IGBT occured in Power Module U. Note: This protection is available only for frame D models. Short-circuit between motor phases U and V or U and W. (2) F034(*): Power Module V Fault Desaturation of IGBT occured in Power Module V. Note: This protection is available only for frame D models. Desaturation of IGBT occured in Power Module W. Note: This protection is available only for frame D models. Desaturation of Dynamic Braking IGBT occured. Note: This protection is available only for frame D models. Short-circuit between motor phases V and U or V and W. (2) F038(*): Power Module W Fault F042: DB IGBT Fault Short-circuit between motor phases W and U or W and V. (2) Short-circuit between the connection cables of the dynamic braking resistor. (*) In the case of the modular drive, the book where the fault has occurred is not indicated on the HMI. Therefore, it is necessary to verify the indication LEDs on the IPS1 board (refer to note (2)). 0-26 Quick Parameter Reference, Faults and Alarms Fault/Alarm Description Possible Causes A046: High Load on Motor Load is too high for the used motor. Note: It may be disabled by setting P0348=0 or 2. Settings of P0156, P0157, and P0158 are too low for the used motor. Motor shaft load is excessive. A047: IGBT Overload Alarm An IGBT overload alarm occurred. Note: It may be disabled by setting P0350=0 or 2. Inverter output current is too high. F048: IGBT Overload Fault An IGBT overload fault occurred. Note: It may be disabled by setting P0350=0 or 2. Inverter output current is too high. A050: A high temperature alarm was detected by the NTC IGBT High Temperature U temperature sensors located on the IGBTs. Note: It may be disabled by setting P0353=2 or 3. Surrounding air temperature is too high (>50 °C (122 °F)) and output current is too high. Blocked or defective fan. Inverter heatsink is completely covered with dust. F051: IGBT Overtemperature U A high temperature fault was detected by the NTC temperature sensors located on the IGBTs. A053: High Temperature on IGBTs V Alarm of high temperature measured at the temperature sensors (NTC) of the IGBTs. Note: It can be disabled by setting P0353 = 2 or 3. F054: Overtemperature on IGBTs V Fault of overtemperature measured at the temperature sensors (NTC) of the IGBTs. A056: High Temperature on IGBTs W Alarm of high temperature measured at the temperature sensors (NTC) of the IGBTs. Note: It can be disabled by setting P0353 = 2 or 3. F057: Overtemperature on IGBTs W Fault of overtemperature measured at the temperature sensors (NTC) of the IGBTs. F067: Incorrect Encoder/ Motor Wiring Fault related to the phase relation of the encoder signals. Note: - This fault can only happen during the self-tuning routine. - It is not possible to reset this fault. - In this case, turn off the power supply, solve the problem, and then turn it on again. Output motor cables U, V, W are inverted. Encoder channels A and B are inverted. Encoder was not properly mounted. F070: Overcurrent / Short-circuit Overcurrent or short-circuit detected at the output, in the DC bus, or at the braking resistor. Note: It is available only for models of frames A, B, and C. Short-circuit between two motor phases. Short-circuit between the connection cables of the dynamic braking resistor. IGBT modules are shorted. F071: Output Overcurrent The inverter output current was too high for too long. Excessive load inertia or acceleration time too short. Settings of P0135, P0169, P0170, P0171, and P0172 are too high. F072: Motor Overload The motor overload protection operated. Note: It may be disabled by setting P0348=0 or 3. Settings of P0156, P0157, and P0158 are too low for the used motor. Motor shaft load is excessive. F074: Ground Fault A ground fault occured either in the cable between the inverter and the motor or in the motor itself. Note: It may be disabled by setting P0343=0. Shorted wiring in one or more of the output phases. Motor cable capacitance is too large, resulting in current peaks at the output. (1) F076: Motor Current Imbalance Fault of motor current unbalance. Note: It may be disabled by setting P0342=0. Loose connection or broken wiring between the motor and inverter connection. Vector control with wrong orientation. Vector control with encoder, encoder wiring or encoder motor connection inverted. F077: DB Resistor Overload The dynamic braking resistor overload protection operated. Excessive load inertia or desacceleration time too short. Motor shaft load is excessive. Wrong setttings for parameters P0154 and P0155. F078: Motor Overtemperature Fault related to the PTC temperature sensor installed in the motor. Note: - It may be disabled by setting P0351=0 or 3. - It is required to set the analog input / output to the PTC function. Excessive load at the motor shaft. Excessive duty cycle (too many starts / stops per minute). Surrounding air temperature too high. Loose connection or short-circuit (resistance < 100 Ω) in the wiring connected to the motor termistor. Motor termistor is not installed. Blocked motor shaft. High ambient temperature around the inverter (>50 °C) and high output current. Blocked or defective fan. Very dirty heatsink. High ambient temperature around the inverter (>50 °C) and high output current. Blocked or defective fan. Very dirty heatsink. 0-27 0 Quick Parameter Reference, Faults and Alarms 0 Fault/Alarm Description Possible Causes F079: Encoder Signal Fault Lack of encoder signals. Broken wiring between motor encoder and option kit for encoder interface. Defective encoder. F080: CPU Watchdog Microcontroller watchdog fault. Electrical noise. F082: Copy Function Fault Fault while copying parameters. An attempt to copy the keypad parameters to an inverter with a different firmware version. F084: Auto-diagnosis Fault Auto-diagnosis fault. Defect in the inverter internal circuitry. A088: Keypad Comm. Fault Indicates a problem between the keypad and control board communication. Loose keypad cable connection. Electrical noise in the installation. A090: External Alarm External alarm via digital input. Note: It is required to set a digital input to "No external alarm". Wiring was not connected to the digital input (DI1 to DI8) set to “No external alarm”. F091: External Fault External fault via digital input. Note: It is required to set a digital input to "No external fault". Wiring was not connected to the digital input (DI1 to DI8) set to “No external fault”. F099: Invalid Current Offset Current measurement circuit is measuring a wrong value for null current. Defect in the inverter internal circuitry. A110: High Motor Temperature Alarm related to the PTC temperature sensor installed in the motor. Note: - It may be disabled by setting P0351=0 or 2. - It is required to set the analog input / output to the PTC function. Excessive load at the motor shaft. Excessive duty cycle (too many starts / stops per minute). Surrounding air temperature too high. Loose connection or short-circuit (resistance < 100 Ω) in the wiring connected to the motor termistor. Motor termistor is not installed. Blocked motor shaft. A128: Timeout for Serial Communication Indicates that the inverter stopped receiving valid messages within a certain time interval. Note: It may be disabled by setting P0314=0.0 s. Check the wiring and grounding installation. Make sure the inverter has sent a new message within the time interval set at P0314. A129: Anybus is Offline Alarm that indicates interruption of the Anybus-CC communication. PLC entered into the idle state. Programming error. Master and slave set with a different number of I/O words. Communication with master has been lost (broken cable, unplugged connector, etc.). A130: Anybus Access Error Alarm that indicates an access error to the Anybus-CC communication module. Defective, unrecognized, or improperly installed Anybus-CC module. Conflict with a WEG option board. A133: CAN Not Powered Alarm indicating that the power supply was not connected to the CAN controller. Broken or loose cable. Power supply is off. A134: Bus Off Inverter CAN interface has entered into the bus-off state. Incorrect communication baud-rate. Two nodes configured with the same address in the network. Wrong cable connection (inverted signals). A135: CANopen Communication Error Alarm that indicates a communication error. Communication problems. Wrong master configuration/settings. Incorrect configuration of the communication objects. A136: Idle Master Network master has entered into the idle state. PLC in IDLE mode. Bit of the PLC command register set to zero (0). A137: I/O connection timeout - DeviceNet communication DNet Connection Timeout alarm. One or more allocated I/O connections have entered into the timeout state. F150: Motor Overspeed Overspeed fault. It is activated when the real speed exceeds the value of P0134+P0132 for more than 20 ms. Wrong settings of P0161 and/or P0162. Problem with the hoist-type load. F151: FLASH Memory Module Fault FLASH Memory Module fault (MMF-01). Defective FLASH memory module. Check the connection of the FLASH memory module. A152: Internal Air High Temperature Alarm indicating that the internal air temperature is too high. Note: It may be disabled by setting P0353=1 or 3. 0-28 Surrounding air temperature too high (>50 °C (122 °F)) and excessive output current. Defective internal fan (if installed). Note (CFW-11M): High temperature inside the panel (>45 °C). Quick Parameter Reference, Faults and Alarms Fault/Alarm Description Possible Causes F153: Internal Air Overtemperature Internal air overtemperature fault. F156: Undertemperature Undertemperature fault (below -30 °C (-22 °F)) in Surrounding air temperature ≤ -30 °C (-22 °F). the IGBT or rectifier measured by the temperature sensors. Refer to the PLC11-01 Module Programming Manual F161: Timeout PLC11CFW-11 Surrounding air temperature too high (>50 °C (122 °F)) and excessive output current. Defective internal fan (if installed). A162: Incompatible PLC Firmware A163 Break Detect AI1 It indicates that the AI1 current (4 20mA or 20-4mA) reference is out of the 4 to 20mA range. Broken AI1 cable; Bad contact at the signal connection to the terminal strip A164 Break Detect AI2 It indicates that the AI2 current (4 20mA or 20-4mA) reference is out of the 4 to 20mA range. Broken AI2 cable; Bad contact at the signal connection to the terminal strip A165 Break Detect AI3 It indicates that the AI3 current (4 20mA or 20-4mA) reference is out of the 4 to 20mA range. Broken AI3 cable; Bad contact at the signal connection to the terminal strip A166 Break Detect AI4 It indicates that the AI4 current (4 20mA or 20-4mA) reference is out of the 4 to 20mA range. Broken AI4 cable; Bad contact at the signal connection to the terminal strip A177: Fan Replacement Fan replacement alarm (P0045 > 50000 hours). Note: This function may be disabled by setting P0354=0. Maximum number of operating hours for the heatsink fan has been reached. F179: Heatsink Fan Speed Fault This fault indicates a problem with the heatsink fan. Note: This function may be disabled by setting P0354=0. Dust on fan blades and bearings. Defective fan. A181: Invalid Clock Value Invalid clock value alarm. It is necessary to set date and time at parameters P0194 to P0199. Keypad battery is discharged, defective, or not installed. F182: Pulse Feedback Fault Indicates a fault on the output pulses feedback. Defect in the inverter internal circuitry. F183: IGBT Overload + Temperature Overtemperature related to the IGBTs overload protection. Surrounding air temperature too high. Operation with frequencies < 10 Hz under overload. F185 Precharge Contac Fault It indicates fault at the Pre charge Contactor Pre-charge contactor defect F228 Serial Communication Timeout Refer to the RS-232 / RS-485 Serial Communication Manual F229 Anybus Offline Refer to the Anybus-CC Communication Manual F230 Anybus Access Error F233 CAN Bus Power Failure Refer to the CANopen Communication Manual and/or the DeviceNet Communication Manual F234 Bus Off F235 CANopen Communication Error F236 Master Idle Refer to the CANopen Communication Manual Refer to the DeviceNet Communication Manual F237 DeviceNet Connect Timeout A300: High temperature alarm measured with the High temperature at IGBT temperature sensor (NTC) of the book 1 U phase U B1 IGBT F301: Overtemperature at IGBT U B1 Overtemperature fault measured with the temperature sensor (NTC) of the book 1 U phase IGBT High ambient temperature (>45°C) and high output current. Blocked or defective fan. Fins of the book heatsink too dirty, impairing the air flow. 0-29 0 Quick Parameter Reference, Faults and Alarms 0 Fault/Alarm Description Possible Causes A303: High temperature alarm measured with the High Temperature at IGBT temperature sensor (NTC) of the book 1 V phase V B1 IGBT F304: Overtemperature at IGBT V B1 Overtemperature fault measured with the temperature sensor (NTC) of the book 1 V phase IGBT A306: High Temperature at IGBT W B1 High temperature alarm measured with the temperature sensor (NTC) of the book 1 W phase IGBT F307: Overtemperature at IGBT W B1 Overtemperature fault measured with the temperature sensor (NTC) of the book 1 W phase IGBT A309: High temperature alarm measured with the High Temperature at IGBT temperature sensor (NTC) of the book 2 U phase U B2 IGBT F310: Overtemperature at IGBT U B2 Overtemperature fault measured with the temperature sensor (NTC) of the book 2 U phase IGBT A312: High temperature alarm measured with the High Temperature at IGBT temperature sensor (NTC) of the book 2 V phase V B2 IGBT F313: Overtemperature at IGBT V B2 Overtemperature fault measured with the temperature sensor (NTC) of the book 2 V phase IGBT A315: High temperature alarm measured with the High Temperature at IGBT temperature sensor (NTC) of the book 2 W phase W B2 IGBT F316: Overtemperature at IGBT W B2 Overtemperature fault measured with the temperature sensor (NTC) of the book 2 W phase IGBT A318: High temperature alarm measured with the High Temperature at IGBT temperature sensor (NTC) of the book 3 U phase U B3 IGBT F319: Overtemperature at IGBT U B3 Overtemperature fault measured with the temperature sensor (NTC) of the book 3 U phase IGBT A321: High Temperature at IGBT V B3 High temperature alarm measured with the temperature sensor (NTC) of the book 3 V phase IGBT F322: Overtemperature at IGBT V B3 Overtemperature fault measured with the temperature sensor (NTC) of the book 3 V phase IGBT A324: High temperature alarm measured with the High Temperature at IGBT temperature sensor (NTC) of the book 3 W phase W B3 IGBT F325: Overtemperature at IGBT W B3 Overtemperature fault measured with the temperature sensor (NTC) of the book 3 W phase IGBT A327: High temperature alarm measured with the High Temperature at IGBT temperature sensor (NTC) of the book 4 U phase U B4 IGBT F328: Overtemperature at IGBT U B4 Overtemperature fault measured with the temperature sensor (NTC) of the book 4 U phase IGBT A330: High Temperature at IGBT V B4 High temperature alarm measured with the temperature sensor (NTC) of the book 4 V phase IGBT F331: Overtemperature at IGBT V B4 Overtemperature fault measured with the temperature sensor (NTC) of the book 4 V phase IGBT A333: High temperature alarm measured with the High Temperature at IGBT temperature sensor (NTC) of the book 4 W phase W B4 IGBT 0-30 High ambient temperature (>45°C) and high output current. Blocked or defective fan. Fins of the book heatsink too dirty, impairing the air flow. Quick Parameter Reference, Faults and Alarms Fault/Alarm Description F334: Overtemperature at IGBT W B4 Overtemperature fault measured with the temperature sensor (NTC) of the book 4 W phase IGBT A336: High Temperature at IGBT U B5 High temperature alarm measured with the temperature sensor (NTC) of the book 5 U phase IGBT F337: Overtemperature at IGBT U B5 Overtemperature fault measured with the temperature sensor (NTC) of the book 5 U phase IGBT A339: High Temperature at IGBT V B5 High temperature alarm measured with the temperature sensor (NTC) of the book 5 V phase IGBT F340: Overtemperature at IGBT V B5 Overtemperature fault measured with the temperature sensor (NTC) of the book 5 V phase IGBT Possible Causes 0 High ambient temperature (>45°C) and high output current. Blocked or defective fan. Fins of the book heatsink too dirty, impairing the air flow. A342: High temperature alarm measured with the High Temperature at IGBT temperature sensor (NTC) of the book 5 W phase W B5 IGBT F343: Overtemperature at IGBT W B5 Overtemperature fault measured with the temperature sensor (NTC) of the book 5 W phase IGBT A345: High Load at IGBT U B1 Overload alarm at book 1 U phase IGBT F346: Overload at IGBT U B1 Overload fault at book 1 U phase IGBT A348: High Load at IGBT V B1 Overload alarm at book 1 V phase IGBT F349: Overload at IGBT V B1 Overload fault at book 1 V phase IGBT A351: High Load at IGBT W B1 Overload alarm at book 1 W phase IGBT F352: Overload at IGBT W B1 Overload fault at book 1 W phase IGBT A354: High Load at IGBT U B2 Overload alarm at book 2 U phase IGBT F355: Overload at IGBT U B2 Overload fault at book 2 U phase IGBT A357: High Load at IGBT V B2 Overload alarm at book 2 V phase IGBT F358: Overload at IGBT V B2 Overload fault at book 2 V phase IGBT A360: High Load at IGBT W B2 Overload alarm at book 2 W phase IGBT F361: Overload at IGBT W B2 Overload fault at book 2 W phase IGBT A363: High Load at IGBT U B3 Overload alarm at book 3 U phase IGBT F364: Overload at IGBT U B3 Overload fault at book 3 U phase IGBT A366: High Load at IGBT V B3 Overload alarm at book 3 V phase IGBT F367: Overload at IGBT V B3 Overload fault at book 3 V phase IGBT A369: High Load at IGBT W B3 Overload alarm at book 3 W phase IGBT F370: Overload at IGBT W B3 Overload fault at book 3 W phase IGBT High current at the inverter output (see figure 8.1). 0-31 Quick Parameter Reference, Faults and Alarms 0 Fault/Alarm Description A372: High Load at IGBT U B4 Overload alarm at book 4 U phase IGBT F373: Overload at IGBT U B4 Overload fault at book 4 U phase IGBT A375: High Load at IGBT V B4 Overload alarm at book 4 V phase IGBT F376: Overload at IGBT V B4 Overload fault at book 4 V phase IGBT A378: High Load at IGBT W B4 Overload alarm at book 4 W phase IGBT F379: Overload at IGBT W B4 Overload fault at book 4 W phase IGBT A381: High Load at IGBT U B5 Overload alarm at book 5 U phase IGBT F382: Overload at IGBT U B5 Overload fault at book 5 U phase IGBT A384: High Load at IGBT V B5 Overload alarm at book 5 V phase IGBT F385: Overload at IGBT V B5 Overload fault at book 5 V phase IGBT A387: High Load at IGBT W B5 Overload alarm at book 5 W phase IGBT F388: Overload at IGBT W B5 Overload fault at book 5 W phase IGBT A390: Current Unbalance at Phase U B1 Phase U book 1current unbalance alarm. It indicates a 20 % unbalance in the current distribution between this phase and the smallest current of the same phase in other book, only when the current in this phase is higher than 75 % of its nominal value. A391: Current Unbalance at Phase V B1 Phase V book 1current unbalance alarm. It indicates a 20 % unbalance in the current distribution between this phase and the smallest current of the same phase in other book, only when the current in this phase is higher than 75 % of its nominal value. A392: Current Unbalance at Phase W B1 Phase W book 1current unbalance alarm. It indicates a 20 % unbalance in the current distribution between this phase and the smallest current of the same phase in other book, only when the current in this phase is higher than 75 % of its nominal value. A393: Current Unbalance at Phase U B2 Phase U book 2 current unbalance alarm. It indicates a 20 % unbalance in the current distribution between this phase and the smallest current of the same phase in other book, only when the current in this phase is higher than 75 % of its nominal value. A394: Current Unbalance at Phase V B2 Phase V book 2 current unbalance alarm. It indicates a 20 % unbalance in the current distribution between this phase and the smallest current of the same phase in other book, only when the current in this phase is higher than 75 % of its nominal value. A395: Current Unbalance at Phase W B2 Phase W book 2 current unbalance alarm. It indicates a 20 % unbalance in the current distribution between this phase and the smallest current of the same phase in other book, only when the current in this phase is higher than 75 % of its nominal value. 0-32 Possible Causes High current at the inverter output (see figure 8.1). Bad electric connection between the DC bus and the power unit. Bad electric connection between the power unit output and the motor. Note: In case of fast acceleration or braking, this alarm may be indicated momentarily, disappearing after a few seconds. This is not an indication of any anomaly in the inverter. If this alarm persists when the motor is operating at a constant speed, it is an indication of an anomaly in the current distribution among the power units. Quick Parameter Reference, Faults and Alarms Fault/Alarm Description A396: Current Unbalance at Phase U B3 Phase U book 3 current unbalance alarm. It indicates a 20 % unbalance in the current distribution between this phase and the smallest current of the same phase in other book, only when the current in this phase is higher than 75 % of its nominal value. A397: Current Unbalance at Phase V B3 Phase V book 3 current unbalance alarm. It indicates a 20 % unbalance in the current distribution between this phase and the smallest current of the same phase in other book, only when the current in this phase is higher than 75 % of its nominal value. A398: Current Unbalance at Phase W B3 Phase W book 3 current unbalance alarm. It indicates a 20 % unbalance in the current distribution between this phase and the smallest current of the same phase in other book, only when the current in this phase is higher than 75 % of its nominal value. A399: Current Unbalance at Phase U B4 Phase U book 4 current unbalance alarm. It indicates a 20 % unbalance in the current distribution between this phase and the smallest current of the same phase in other book, only when the current in this phase is higher than 75 % of its nominal value. A400: Current Unbalance at Phase V B4 Phase V book 4 current unbalance alarm. It indicates a 20 % unbalance in the current distribution between this phase and the smallest current of the same phase in other book, only when the current in this phase is higher than 75 % of its nominal value. A401: Current Unbalance at Phase W B4 Phase W book 4 current unbalance alarm. It indicates a 20 % unbalance in the current distribution between this phase and the smallest current of the same phase in other book, only when the current in this phase is higher than 75 % of its nominal value. A402: Current Unbalance at Phase U B5 Phase U book 5 current unbalance alarm. It indicates a 20 % unbalance in the current distribution between this phase and the smallest current of the same phase in other book, only when the current in this phase is higher than 75 % of its nominal value. A403: Current Unbalance at Phase V B5 Phase V book 5 current unbalance alarm. It indicates a 20 % unbalance in the current distribution between this phase and the smallest current of the same phase in other book, only when the current in this phase is higher than 75 % of its nominal value. A404: Current Unbalance at Phase W B5 Phase W book 5 current unbalance alarm. It indicates a 20 % unbalance in the current distribution between this phase and the smallest current of the same phase in other book, only when the current in this phase is higher than 75 % of its nominal value. F406: Overtemperature at the Braking Module These faults/alarms are associated to the configuration of the parameters P0832 and P0833. - Function of the DIM1 input. - Function of the DIM2 input. F408: Failure in the Cooling System F410: External Fault Possible Causes 0 Bad electric connection between the DC bus and the power unit. Bad electric connection between the power unit output and the motor. Note: In case of fast acceleration or braking, this alarm may be indicated momentarily, disappearing after a few seconds. This is not an indication of any anomaly in the inverter. If this alarm persists when the motor is operating at a constant speed, it is an indication of an anomaly in the current distribution among the power units. Overtemperature (rectifier/braking). Failure in the connection between the digital input and the sensor. Failure of the corresponding sensor. Failure in the device being monitored by the sensor. F412: Overtemperature at the Rectifier 0-33 Quick Parameter Reference, Faults and Alarms 0 Fault/Alarm A700 Detached HMI Description Possible Causes Refer to the SoftPLC Manual F701 Detached HMI A702 Inverter Disabled A704 Two Movements Enabled A706 Not Programmed Reference SoftPLC Note: (1) Long motor cables (with more than 100 meters) will have a high leakage capacitance to the ground. The circulation of leakage currents through these capacitances may activate the ground fault protection after the inverter is enabled, and consequently, the occurrence of fault F074. POSSIBLE SOLUTION: - Decrease the carrier frequency (P0297). (2) In case of F030 (Arm U Fault), F034 (Arm V Fault) and F038 (Arm W Fault) faults, there is an indication at the IPS1 board that signalizes which of the power units is presenting the fault. The indication is done through LEDs that remain on when the fault occurs. When a reset is performed, the LED that indicates the fault goes off (refer to the figure 0.1). Figure 0.1 - LEDs that indicates the fault 0-34 Safety Notices Safety Notices This Manual contains the information necessary for the correct use of the CFW-11 Frequency Inverter. It has been developed to be used by qualified personnel with suitable training or technical qualification for operating this type of equipment. 1.1 SAFETY NOTICES IN THIS MANUAL The following safety notices are used in this manual: DANGER! The nonobservance of the procedures recommended in this warning can lead to death, serious injuries or considerable material damage. ATTENTION! The nonobservance of the procedures recommended in this warning can lead to material damage. NOTE! The text intents to supply important information for the correct understanding and good operation of the product. 1.2 SAFETY NOTICES ON THE PRODUCT The following symbols are attached to the product, serving as safety notices: High voltages are present. Components sensitive to electrostatic discharge. Do not touch them. Mandatory connection to the protective earth (PE). Connection of the shield to the ground. Hot surface. 1-1 1 Safety Notices 1.3 PRELIMINARY RECOMMENDATIONS DANGER! Only qualified personnel familiar with the CFW-11 Frequency Inverter and associated equipment should plan or implement the installation, start-up and subsequent maintenance of this equipment These personnel must follow all the safety instructions included in this Manual and/or defined by local regulations. Failure to comply with these instructions may result in life threatening and/or equipment damage. 1 NOTE! For the purposes of this manual, qualified personnel are those trained to be able to: 1. Install, ground, energize and operate the CFW-11 according to this manual and the effective legal safety procedures; 2. Use protection equipment according to the established standards; 3. Give first aid services. DANGER! Always disconnect the input power before touching any electrical component associated to the inverter. Many components can remain charged with high voltages or remain in movement (fans) even after that AC power is disconnected or switched off. Wait at least 10 minutes to assure a total discharge of the capacitors. Always connect the equipment frame to the protection earth (PE) at the suitable connection point. ATTENTION! Electronic boards have components sensitive to electrostatic discharges. Do not touch directly on components or connectors. If necessary, touch the grounded metallic frame before or use an adequate grounded wrist strap. Do not perform any high pot tests with the inverter! If it is necessary consult WEG. NOTE! Frequency Inverter may interfere with other electronic equipment. In order to reduce these effects, take the precautions recommended in the chapter 3 - Installation and Connections, of the User Manual. NOTE! Read the User Manual completely before installing or operating the inverter. 1-2 General Information GENERAL INFORMATION 2.1 ABOUT THIS MANUAL This manual presents the necessary information for the configuration of all of the functions and parameters of the CFW-11 Frequency Inverter. This manual must be used together with the CFW-11 User Manual. The text intents to supply additional information to facilitate the use and programming of the CFW-11 in specific applications. 2.2 TERMINOLOGY AND DEFINITIONS 2 2.2.1 Terms and Definitions Used in the Manual Normal Duty Cycle (ND): It is the inverter operation regimen that defines the maximum current value for continuous operation I nom-ND and overload of 110 % during 1 minute. It is selected by programming P0298 (Application)=0 (Normal Duty – ND). It must be used for driving motors that are not subject in that application to high torques in relation to their rated torque, when operating in permanent regimen, during start, acceleration or deceleration. I nom-ND: Inverter rated current for use with normal overload regimen (ND=Normal Duty). Overload: 1.1 x I nom-ND / 1 minute. Heavy Duty Cycle (HD): It is the inverter operation regimen that defines the maximum current value for continuous operation I nom-HD and overload of 150 % during 1 minute. It is selected by programming P0298 (Application)=1 (Heavy Duty (HD)). It must be used for driving motors that are subject in that application to high overload torques in relation to their rated torque, when operating in constant speed, during start, acceleration or deceleration. I nom-HD: Inverter rated current for use with heavy overload regimen (HD=Heavy Duty). Overload: 1.5 x I nom-HD / 1 minute. Rectifier: The input circuit of the inverters that converts the input AC voltage into DC. It is formed by power diodes. Pre-charge Circuit: It charges the DC Link capacitors with a limited current, thus avoiding current peaks when powering the inverter. DC Link: This is the inverter intermediate circuit, with DC voltage and current, obtained from the rectification of the AC supply voltage, or from an external source; it supplies the output IGBTs inverter bridge. U, V and W Arm: It is a set of two IGBTs of the phases U, V and W at the inverter output. IGBT: “Insulated Gate Bipolar Transistor”; It is the basic component of the output inverter bridge. It operates like an electronic switch in the saturated (closed switch) and cut (open switch) modes. 2-1 General Information Braking IGBT: Operates as a switch for the activation of the braking resistor. It is commanded by the DC Link level. PTC: It’s a resistor whose resistance value in ohms increases proportionally to the increase of the temperature; it is used as a temperature sensor in motors. NTC: It’s a resistor whose resistance value in ohms decreases proportionally to the temperature increase; it is used as a temperature sensor in power modules. Keypad (HMI): Human-Machine Interface; It is the device that allows the control of the motor, the visualization and the modification of the inverter parameters. It presents keys for commanding the motor, navigation keys and a graphic LCD display. 2 MMF (Flash Memory Module): It is the nonvolatile memory that can be electrically written and erased. RAM Memory: Random Access Memory (volatile). USB: “Universal Serial Bus”; it is a type of connection in the perspective of the “Plug and Play” concept. PE: “Protective Earth”. RFI Filter: “Radio Frequency Interference Filter”. It is a filter that avoids interference in the radiofrequency range. PWM: “Pulse Width Modulation”. It is a pulsing voltage that supplies the motor. Switching Frequency: It is the inverter bridge IGBTs commutation frequency, specified normally in kHz. General Enable: When activated, it accelerates the motor with the acceleration ramp provided Run/Stop=Run. When deactivated, the PWM pulses are immediately blocked. It can be commanded through digital input programmed for that function or via serial. Run/Stop: Inverter function that when activated (Run) accelerates the motor with the acceleration ramp until reaching the speed reference, and when deactivated (Stop) decelerates the motor with the deceleration ramp down to stop. It can be commanded through digital input programmed for that function or via serial. The HMI keys and work in a similar manner: =Run, =Stop. Heatsink: It is a metal part designed for dissipating the heat generated by the power semiconductors. Amp, A: Ampere. °C: Degrees Celsius. AC: Alternating Current. DC: Direct Current. 2-2 General Information CFM: “cubic feet per minute”; it is a flow measurement unit. hp: “Horse Power”=746 Watts (power measurement unit, normally used to indicate the mechanical power of electric motors). Hz: Hertz. l/s: liters per second. kg: kilogram=1000 gram. kHz: kilohertz=1000 Hz. 2 mA: milliamp=0.001 Amp. min: minute. ms: millisecond=0.001 second. Nm: Newton meter; torque measurement unit. rms: “Root mean square”; effective value. rpm: revolutions per minute: speed measurement unit. s: second. V: volt. Ω: ohm. 2.2.2 Numerical Representation The decimal numbers are represented by means of digits without suffix. Hexadecimal numbers are represented with the letter “h” after the number. 2.2.3 Symbols for the Parameter Proprieties Description RO Reading only parameter. CFG Parameter that can be changed only with a stopped motor. V/f Parameter visible on the keypad (HMI) only in the V/f mode: P0202=0, 1 or 2. Adj Parameter visible on the keypad (HMI) only in the V/f adjustable mode: P0202=2. Vector Parameter visible on the keypad (HMI) only in the vector modes with encoder or sensorless: P0202=3 or 4. VVW Parameter visible on the keypad (HMI) only in the VVW mode: P0202=5. Sless Parameter visible on the keypad (HMI) only in the vector sensorless mode: P0202=3. Encoder Parameter visible on the keypad (HMI) only in the vector with encoder mode: P0202=4. CFW-11M Parameter visible on the keypad (HMI) only when available in the Modular Drive. 2-3 General Information 2 2-4 About the CFW-11 ABOUT THE CFW-11 3.1 About the CFW-11 The CFW-11 is a high performance Frequency Inverter that makes it possible the control of speed and torque of three-phase AC induction motors. The principal characteristic of this product is the “Vectrue” technology, which presents the following advantages: Scalar Control (V/f), VVW or vector control programmable in the same product; The Vector control can be programmed as “sensorless” (which means that standard motors, without the need of encoder) or vector control with motor encoder; The “sensorless” vector control allows high torque and fast response, even at very slow speeds or during starting; The “Optimal Braking” function for the vector control allows a controlled motor braking, eliminating in some applications the braking resistor; The vector control “Self-Tuning” function allows the automatic setting of the regulators and control parameters, from the identification (also automatic) of the motor and load parameters. 3-1 3 About the CFW-11 = DC link connection = Dynamic braking resistor connection Precharge Power Supply Motor Capacitor Bank Three-phase rectifier IGBT inverter RFI filter PE DC LINK 3 PE Feedbacks: - voltage - current POWER CONTROL PC SuperDrive G2 software WLP software USB Power supplies for electronics and for interface between power and control Accessories I/O Expansion (Slot 1 – white) HMI (remote) HMI Digital Inputs (DI1 to DI6) CC11 Control Board with 32-bit “RISC” CPU Analog Inputs (AI1 and AI2) FLASH Memory Module (Slot 5) =Human-Machine Interface Figure 3.1 - CFW-11 block diagram 3-2 Encoder Interface (Slot 2 – yellow) COMM 1 (Slot 3 – green) COMM 2 (Anybus) (Slot 4) Analog Outputs (AO1 and AO2) Digital Outputs DO1(RL1) to DO3 (RL3) About the CFW-11 A – Mounting Supports (for surface mounting) B – Heatsink C – Top cover D – Fan with fixing support E – COMM 2 module (Anybus) F – Accessory board module G – FLASH memory module H – Front cover I – Keypad (HMI) 3 Figure 3.2 - CFW-11 main components 1 USB connector 2 USB LED Off: without USB connection On/blinking: USB communication active 3 Status LED Green: Normal operation without fault or alarm Yellow: In the alarm condition Blinking red: In the fault condition Figure 3.3 - LEDs and USB connector 3-3 About the CFW-11 3 3-4 Keypad (HMI) Keypad (HMI) 4.1 Keypad (HMI) Through the keypad (HMI) it is possible to command the inverter, visualize and adjust all the parameters. It presents a navigation manner similar to the one used in cell phones, with options to access the parameters sequentially or by means of groups (menu). "Left “Soft key”: Function defined by the text directly above on the display. Right “Soft key”: Function defined by the text directly above on the display. 1. Increases the parameter contents. 2. Increases the speed. 3. Selects the previous group of the Parameter Group list. 1. Decreases the parameter contents. 2. Decreases the speed. 3. Selects the next group of the Parameter Group list. Accelerates the motor following the acceleration ramp. Active when: P0224=0 in LOC or P0227=0 in REM. Controls the motor speed direction. Active when: P0223=2 or 3 in LOC and /or P0226=2 or 3 in REM. Decelerates the motor following the deceleration ramp, down to stop. Active when: P0224=0 in LOC or P0227=0 in REM. Selects between LOCAL or REMOTE situation. Active when: P0220=2 or 3. It accelerates the motor following the acceleration ramp up to the speed defined in P0122. It keeps the motor at this speed as long as pressed. When released it decelerates the motor following the deceleration ramp down to stop. Active when al the conditions below were fulfilled: 1. Run/Stop=Stop 2. General Enable=Active 3. P0225=1 in LOC and/or P0228=1 in REM. Figure 4.1 - HMI keys Battery: The battery located inside the keypad (HMI) is used to keep the clock operation while the inverter is not powered. Its location is showed in the figure 4.2. The life expectation of the battery is of approximately 10 years. In order to remove it rotate the cover located at the back of the keypad (HMI). Replace the battery, when necessary, by another of the CR2032 type. NOTE! The battery is necessary only for clock-related functions. In the event of the battery being discharged or not installed in the keypad (HMI), the clock time becomes incorrect and the alarm A181 – “Invalid clock value” will be indicated every time the inverter is powered. 4-1 4 Keypad (HMI) 1 4 Cover for access to the battery Figure 4.2 - Keypad (HMI) back part Installation: The Keypad (HMI) can be installed or removed from the inverter while it is with or without power. 4-2 Programming Basic Instructions PROGRAMMING Basic Instructions 5.1 Parameter Structure When the right “soft key” in the monitoring mode (“Menu”) is pressed, the first 4 parameter groups are showed on the display. An example of the parameter group structure is presented in the table 5.1. The number and the name of the groups may change depending on the used software version. NOTE! The inverter leaves the factory with the keypad (HMI) language, frequency (V/f 50/60 Hz mode) and voltage adjusted according to the market. The reset to the factory default may change the content of the parameters related to the frequency (50 Hz/60 Hz). In the detailed description, some parameters present values in parentheses, which must be adjusted in the inverter for using the 50 Hz frequency. Table 5.1 - CFW-11 parameter groups structure Level 0 Monitoring 00 01 Level 1 ALL PARAMETERS PARAMETER GROUPS 02 03 04 05 06 07 ORIENTED START-UP CHANGED PARAMETERS BASIC APPLICATION SELF-TUNING BACKUP PARAMETERS I/O CONFIGURATION 08 09 FAULT HISTORY READ ONLY PARAMS. Level 2 20 21 22 23 24 25 26 27 28 29 Ramps Speed References Speed Limits V/f Control Adjust. V/f Curve VVW Control V/f Current Limit. V/f DC Volt.Limit. Dynamic Braking Vector Control 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 HMI Local Command Remote Command 3-Wire Command FWD/REV Run Comm. Zero Speed Logic Multispeed Electr. Potentiom. Analog Inputs Analog Outputs Digital Inputs Digital Outputs Inverter Data Motor Data FlyStart/RideThru Protections PID Regulator DC Braking Skip Speed Communication 50 51 52 SoftPLC PLC Trace Function 38 39 40 41 Analog Inputs Analog Outputs Digital Inputs Digital Outputs Level 3 90 91 92 93 94 95 96 Speed Regulator Current Regulator Flux Regulator I/F Control Self-Tuning Torque Curr.Limit. DC Link Regulator 5 110 111 112 113 114 115 Local/Rem Config. Status/Commands CANopen/DeviceNet Serial RS232/485 Anybus Profibus DP 5-1 Programming Basic Instructions 5.2 Groups Accessed in the Option Menu in the Monitoring Mode In the monitoring mode access the groups of the option “Menu” by pressing the right "soft key". Table 5.2 - Parameter groups accessed in the option menu of the monitoring mode Group Contained parameters or groups 00 ALL PARAMETERS All the parameters 01 PARAMETER GROUPS Access to groups divided by functions 02 ORIENTED START-UP Parameter for entering the “Oriented Start-up” mode 03 CHANGED PARAMETERS Only parameters whose contents are different from the factory settings 04 BASIC APPLICATION Parameters for simple applications: ramps, minimum and maximum speed, maximum current and torque boost. Presented in details in the CFW-11 User Manual at section 5.2.3 05 SELF-TUNING Access parameter (P0408) and estimated parameters 06 BACKUP PARAMETERS Parameters related to functions of parameter copy via FLASH Memory Module, keypad (HMI) and software update 07 I/O CONFIGURATION Groups related to digital and analog, inputs and outputs 08 FAULT HISTORY Parameters with information on the 10 last faults 09 READ ONLY PARAMS. Parameters used only for reading 5.3 Password Setting in P0000 In order to be able to change the content of the parameters, it is necessary to set correctly the password in P0000, as indicated below. Otherwise the content of the parameters can only be visualized. It is possible to customize the password by means of P0200. Refer to the description of this parameter in the section 5.4 of this manual. Seq. Action/Result - Monitoring Mode. - Press “ Menu” 5 1 Ready rpm A Hz 15:45 PARAMETERS” is already 2 selected. - Press “Select”. Ready 00 01 02 03 “Access to Parameters 3 P0000: 0” is already selected. - Press “Select”. - In order to set the password, press 4 until the number 5 appears on the display. LOC Ready 15:45 LOC appears, press “Save”. Ready 15:45 LOC performed correctly, the display must show “Access 6 Ready 0rpm LOC - Press “Return” Return 15:45 Ready 00 01 02 03 Select 7 Return - The display returns to the Monitoring Mode. 8 Figure 5.1 - Sequence for allowing parameter changes via P0000 0rpm LOC ALL PARAMETERS PARAMETER GROUPS ORIENTED START-UP CHANGED PARAMETERS Ready 15:45 Select 0rpm LOC 0 0.0 0.0 rpm A Hz 15:45 5-2 Save P0000: 5”. to Parameters 0rpm Save 15:45 Access to Parameters P0000: 5 Speed Reference P0001: 90 rpm - Press “Return". Access to Parameters 0 15:45 P0000 (left "soft key"). P0000 Return 0rpm LOC - If the setting was 0rpm Select Ready Return 0rpm Select Display Indication Access to Parameters 5 Menu Access to Parameters P0000: 0 Speed Reference P0001: 90 rpm Return Action/Result -When the number 5 5 ALL PARAMETERS PARAMETER GROUPS ORIENTED START-UP CHANGED PARAMETERS Return - The parameter 0rpm LOC 0 0.0 0.0 (right "soft key"). - The group “00 ALL Seq. Display Indication Menu Programming Basic Instructions 5.4 HMI [30] In the group “30 HMI” are the parameters related to the presentation of information on the keypad (HMI) display. See next the detailed description of the possible settings for those parameters. P0193 – Day of the Week Adjustable Range: 0 = Sunday 1 = Monday 2 = Tuesday 3 = Wednesday 4 = Thursday 5 = Friday 6 = Saturday Factory Setting: 0 1 to 31 Factory Setting: 1 1 to 12 Factory Setting: 1 0 to 99 Factory Setting: 6 0 to 23 Factory Setting: 0 Factory Setting: P0198=0 P0199=0 P0194 – Day Adjustable Range: P0195 – Month Adjustable Range: P0196 – Year Adjustable Range: 5 P0197 – Hour Adjustable Range: P0198 – Minutes P0199 – Seconds Adjustable Range: 0 to 59 Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 30 HMI Description: Those parameters set the date and time of the CFW-11 real time clock. It is important to configure them with the correct date and time so that the fault and alarm record occurs with actual date and time information. 5-3 Programming Basic Instructions P0200 – Password Adjustable Range: 0 = Off 1 = On 2 = Change Password Factory Setting: 1 Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 30 HMI Description: It allows changing the password and/or setting its status, configuring it as active or inactive. For more details on each option, refer to the table 5.3 described next. Table 5.3 - Options for the parameter P0000 P0200 0 (Inactive) 1 (Active) 2 (Changed Password) Kind of Action It allows parameter changes regardless of P0000 It does only allow parameter changes when the content of P0000 is equal to the password It opens a window for changing the password When the option 2 is selected (Change password), the inverter opens a window for changing the password, allowing the selection of a new value for it. P0201 – Language Adjustable Range: 5 0 = Português 1 = English 2 = Español 3 = Deutsch Factory Setting: 0 Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 30 HMI Description: It determines the language in which information will be presented on the keypad (HMI). P0205 – Reading Parameter Selection 1 P0206 – Reading Parameter Selection 2 P0207 – Reading Parameter Selection 3 Adjustable Range: 5-4 0 = Not selected 1 = Speed Reference # 2 = Motor Speed # 3 = Motor Current # 4 = DC Link Voltage # 5 = Motor Frequency # 6 = Motor Voltage # 7 = Motor Torque # 8 = Output Power # Factory Setting: P0205=2 P0206=3 P0207=5 Programming Basic Instructions 9 = Process Variable # 10 = Setpoint PID # 11 = Speed Reference 12 = Motor Speed 13 = Motor Current 14 = DC Link Voltage 15 = Motor Frequency 16 = Motor Voltage 17 = Motor Torque 18 = Output Power 19 = Process Variable 20 = Setpoint PID Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 30 HMI Description: Those parameters define which variables, and in what manner they will be shown on the keypad (HMI) display in the monitoring mode. The options that present the symbol “#” at the end indicate that the variable will be displayed in absolute numerical values. The options ended with the symbol “–“, configure the variable to be displayed as a bar graph, in percentage values. More details on this programming can be seen in the section 5.6 next. P0208 – Reference Scale Factor Adjustable Range: 0 to 18000 Factory Setting: 1800 (1500) P0212 – Reference Decimal Point Adjustable Range: 0 = wxyz 1 = wxy.z 2 = wx.yz 3 = w.xyz Factory Setting: 5 0 Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 30 HMI Description: They define how the Speed Reference (P0001) and the Motor Speed (P0002) will be presented when the motor runs at the synchronous speed. In order to indicate the value in rpm, P0208 must be adjusted at the motor synchronous speed according to the next table: Table 5.4 - Synchronous speed reference in rpm Frequency 50Hz 60Hz Number of Motor Poles 2 4 6 8 2 4 6 8 Synchronous Speed in rpm 3000 1500 1000 750 3600 1800 1200 900 5-5 Programming Basic Instructions In order to indicate values in other units, use the following formulas: P0002 = Speed x P0208 Synchronous Speed x (10)P0212 P0001 = Reference x P0208 Synchronous Speed x (10)P0212 Where, Reference = Speed reference, in rpm; Speed = Actual speed, in rpm; Synchronous Speed = 120 x Motor Rated Frequency (P0403)/Nr. of Poles; Nr. of Poles = 120 x P0403/ Motor Rated Speed (P0402), and can be equal to 2, 4, 6, 8 or 10. Example: If Speed = Synchronous Speed = 1800, P0208 = 900, P0212 = 1 (wxy.z), then P0002 = 1800 x 900 1 1800 x (10) = 90.0 P0209 – Reference Engineering Unit 1 P0210 – Reference Engineering Unit 2 5 P0211 – Reference Engineering Unit 3 Adjustable Range: 32 to 127 Factory Setting: P0209=114 (r) P0210=112 (p) P0211=109 (m) Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 30 HMI Description: Those parameters are used to adjust the unit of the variable one wants to indicate at parameters P0001 and P0002. The characters “rpm” can be replaced by those wanted by the user, for instance, L/s (length/second), CFM (cubic feet per minute), etc. The reference engineering unit is composed by 3 characters: P0209 defines the leftmost, P0210 the center and P0211 the rightmost character. The available characters correspond to the ASCII code from 32 to 127. 5-6 Programming Basic Instructions Examples: A, B, ..., Y, Z, a, b, ..., - To indicate “L/s”: P0209=”L” (76) P0210=”/” (47) P0211=”s” (115) y, z, 0, 1, ..., 9, #, $, %, (, ), *, +, ... - To indicate “CFM”: P0209=”C” (67) P0210=”F” (70) P0211=”M” (77) P0213 – Full Scale Reading Parameter 1 P0214 – Full Scale Reading Parameter 2 P0215 – Full Scale Reading Parameter 3 Adjustable Range: 0.0 to 200.0 % Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 100.0 % 30 HMI Description: Those parameters configure the full scale of the reading variables 1, 2 and 3 (selected through P0205, P0206 and P0207), when they were programmed to be presented as bar graphs. P0216 – HMI Display Contrast Adjustable Range: 0 to 37 Factory Setting: 27 5 Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 30 HMI Description: It allows setting the keypad (HMI) display contrast level. Higher values configure a higher contrast level. 5-7 Programming Basic Instructions 5.5 Date and Time Setting Seq. Action/Result - Monitoring Mode. - Press “Menu” 1 Ready (right "soft key"). 2 selected. Ready 00 01 02 03 - If necessary, set P0194 according to the actual day. Menu 0rpm 6 16:10 PARAMETER GROUPS” is selected. - Press “Select”. Ready 00 01 02 03 showed on the display, with the group “20 Ramps” selected. until the group “30 HMI” is - Press “Select”. Return 06 10 16:10 LOC 0rpm 16:10 7 Select - When P0199 is finished, Ready the Real Time Clock will be Minutes P0198: Seconds P0199: adjusted. - Press “Return” (left "soft key"). Ready 20 21 22 23 LOC Return 16:10 - Press “Return”. 0rpm Ramps Speed References Speed Limits V/f Control Select 27 28 29 30 V/f DC Volt.Limit. Dynamic Braking Vector Control HMI 16:10 34 18:11 Select V/f DC Volt.Limit. Dynamic Braking Vector Control HMI Ready 00 01 02 03 9 11 Ready 0rpm LOC Return - Press “Return”. 0rpm LOC Return 27 28 29 30 8 Ready 0rpm LOC Return 18:11 Select 0rpm LOC ALL PARAMETERS PARAMETER GROUPS ORIENTED START-UP CHANGED PARAMETERS Return 18:11 Select Select - The display returns to the 5 Monitoring Mode. 10 Ready Figure 5.2 - Date and time adjustment 0rpm LOC 0 0.0 0.0 rpm A Hz 18:11 5-8 Select from “Month P0195” to selected. - The group “30 HMI” is 5 or contents 0rpm LOC for adjusting the parameters - A new list of groups is selected. Day P0194: Month P0195: - Proceed in the same way Select ALL PARAMETERS PARAMETER GROUPS ORIENTED START-UP CHANGED PARAMETERS Return - Press Ready - For changing P0194 “Seconds P0199”. - The group “01 4 Therefore, press “Select”. . ALL PARAMETERS PARAMETER GROUPS ORIENTED START-UP CHANGED PARAMETERS Return 3 LOC Display Indication Action/Result - The parameter “Day P0194” is already selected. rpm A Hz 16:10 PARAMETERS” is already 0rpm LOC 0 0.0 0.0 - The group “00 ALL Seq. Display Indication Menu Programming Basic Instructions 5.6 Display Indications in the Monitoring Mode Settings Every time the inverter is powered the display goes to the Monitoring Mode. In order to make it easier the reading of the motor main parameters, the keypad (HMI) display can be configured to show them in 3 different modes. Content of the 3 parameters in numerical form: Selection of the parameters via P0205, P0206 and P0207. That mode can be seen in the figure 5.3. Loc./Rem. indication - LOC: Local situation; - REM: Remote situation. Motor speed direction indication. Inverter status: - Run - Ready - Configuration - Self tuning - Last fault: FXXX - Last alarm: AXXX - etc. Run LOC 1800 1.0 60.0 12:35 Motor speed indication in rpm. 1800rpm rpm A Hz Menu Monitoring parameters: - Motor speed in rpm; - Motor current in Amps; - Output frequency in Hz (default). P0205, P0206 and P0207: selection of the parameters to be shown in the Monitoring Mode. P0208 to P0212: Engineering unit for the speed indication. Left "soft key" function. Right "soft key" function. Indication of the time. Adjusted in: P0197, P0198 and P0199. Figure 5.3 - Monitoring Mode screen at the factory setting Content of the 3 parameters in form of a bar graph: Selection of the parameters via P0205, P0206 and/or P0207. The values are showed in percentage by means of horizontal bars. This mode is illustrated in the figure 5.4. Run rpm A Hz 1800rpm LOC 100% 10% P0205, P0206 and P0207: selection of the parameters to be shown in the Monitoring Mode. 100% 12:35 Monitoring parameters: - Motor speed in rpm; - Motor current in Amps; - Output frequency in Hz (default). Menu P0208 to P0212: Engineering unit for the speed indication. Figure 5.4 - Monitoring Mode screen with bar graphs In order to configure the bar graph monitoring mode, access the parameters P0205, P0206 and/or P0207 and select the options ended with the symbol “–“ (values in the range from 11 to 20). Thus, the respective variable is configured to be shown as a bar graph. The figure 5.5, presented next, illustrates the procedure for the modification of the display of one variable to the graph mode. 5-9 5 Programming Basic Instructions Seq. Action/Result Display Indication Ready - Monitoring Mode. 1 (right "soft key"). rpm A Hz 16:10 Ready - The group “00 ALL 2 00 01 02 03 PARAMETERS” is already selected . LOC 16:10 Action/Result - The “Read Parameter 7 Sel. 1 P0205" is selected. - Press “Select”. Display Indication Ready - Press 0rpm 8 until Ready Ready PARAMETER GROUPS” is 00 01 02 03 selected. - Press “Select”. LOC Return 16:10 Read Parameter Sel. 1 [011] Speed Refer. Return 0rpm - Press “Return”. 4 with the group “20 20 21 22 23 Ramps” selected. - Press until Return 0rpm 16:10 Ready 27 28 29 30 selected. - Press “Select”. LOC 16:10 Select - The parameter “Day 5 6 - Press “Return”. 0rpm - The display returns to the Ready selected. Day P0194: Month P0195: - Press until selecting “Read Return Parameter Sel. 1 LOC Select 12 Monitoring Mode with the 0rpm LOC 16:10 Select 0rpm LOC Ready 16:10 speed indicated by a bar 0rpm Select 0rpm LOC rpm graph. P0194” is already 16:10 00 ALL PARAMETERS 01 PARAMETER GROUPS 02 ORIENTED START-UP 03 CHANGED PARAMETERS Return V/f DC Volt. Limit. Dynamic Braking Vector Control HMI Return 0rpm LOC V/f DC Volt. Limit. Dynamic Braking Vector Control HMI Ready Select 11 - The group “30 HMI” is - Press “Return”. 27 28 29 30 Return selected. 5 10 Ramps Speed References Speed Limits V/f Control Return the group “30 HMI” is LOC Save Select - A new list of groups is Ready 16:10 Language P0201 : English Read Parameter Sel. 1 P0205 : Speed Refer. - Ready showed on the display, 0rpm LOC P0205 - Press “Save”. 9 Select Speed Refer. – “. Select ALL PARAMETERS PARAMETER GROUPS ORIENTED START-UP CHANGED PARAMETERS 16:10 selecting the option “ [11] Ready - The group “01 0rpm LOC Language P0201 : English Read Parameter Sel. 1 P0205 : Motor Speed # Return Menu ALL PARAMETERS PARAMETER GROUPS ORIENTED START-UP CHANGED PARAMETERS Return 3 0rpm LOC 0 0.0 0.0 - Press “Menu” Seq. 0.0 0.0 5% A Hz 16:10 Menu 06 10 16:10 Select P0205". Figure 5.5 - Monitoring with bar graph configuration In order to return to the standard Monitoring Mode (numerical), you only have to select the options ended with “#” (values from 1 to 10) in the parameters P0205, P0206 and/or P0207. Content of the parameter P0205 in numerical form with bigger characters: Program the reading parameters (P0206 and P0207) in zero (inactive) and P0205 as numerical value (one option ended with “#”). Thus, P0205 starts being displayed in bigger characters. The figure 5.6 illustrates this monitoring mode. Run LOC 1800rpm 1800rpm 11:23 Menu Content of the parameter P0205, with bigger characters. The other parameters must be programmed in 0, at P0206 and P0207. Figure 5.6 - Example of the screen in the Monitoring Mode with P0205 programmed with bigger characters 5-10 Programming Basic Instructions 5.7 Incompatibility between Parameters If any of the combinations listed below occur, the CFW-11 goes to the “Config” state. 1) Two or more DIx (P0263...P0270) programmed for (4=FWD Run); 2) Two or more DIx (P0263...P0270) programmed for (5=REV Run); 3) Two or more DIx (P0263...P0270) programmed for (6=3-Wire Start); 4) Two or more DIx (P0263...P0270) programmed for (7=3-Wire Stop); 5) Two or more DIx (P0263...P0270) programmed for (8=FWD/REV); 6) Two or more DIx (P0263...P0270) programmed for (9=LOC/REM); 7) Two or more DIx (P0263...P0270) programmed for (11=Increase E.P.); 8) Two or more DIx (P0263...P0270) programmed for (12=Decrease E.P.); 9) Two or more DIx (P0263...P0270) programmed for (14=Ramp 2); 10) Two or more DIx (P0263...P0270) programmed for (15=Speed/Torque); 11) Two or more DIx (P0263...P0270) programmed for (22=Manual/Automatic); 12) Two or more DIx (P0263...P0270) programmed for (24=Disable Flying Start); 13) Two or more DIx (P0263...P0270) programmed for (25=DC Link Regulator); 14) Two or more DIx (P0263...P0270) programmed for (26=Programming Off); 15) Two or more DIx (P0263...P0270) programmed for (27=Load User 1/2); 5 16) Two or more DIx (P0263...P0270) programmed for (28=Load User 3); 17) Two or more DIx (P0263...P0270) programmed for (29=DO2 Timer); 18) Two or more DIx (P0263...P0270) programmed for (30=DO3 Timer); 19) DIx (P0263...P0270) programmed for (4=FWD Run) without DIx (P0263...P0270) programmed for (5=REV Run); 20) DIx (P0263...P0270) programmed for (5=REV Run) without DIx (P0263...P0270) programmed for (4=FWD Run); 21) DIx (P0263...P0270) programmed for (6=3-Wire Start) without DIx (P0263...P0270) programmed for (7=3-Wire Stop); 22) DIx (P0263...P0270) programmed for (7=3-Wire Stop) without DIx (P0263...P0270) programmed for (6=3-Wire Start); 23) P0221 or P0222 programmed for (8=Multispeed) without DIx (P0266...P0268) programmed for (13=Multispeed); 24) P0221 or P0222 not programmed for (8=Multispeed) with DIx (P0266...P0268) programmed for (13=Multispeed); 5-11 Programming Basic Instructions 25) [P0221 or P0222 programmed for (7=E.P.)] AND [without DIx (P0263...P0270) programmed for (11=Increase E.P.) OR without DIx (P0263...P0270) programmed for (12=Decrease E.P.)]; 26) [P0221 and P0222 not programmed for (7=E.P.)] AND [with DIx (P0263...P0270) programmed for (11=Increase E.P.) OR with DIx (P0263...P0270) programmed for (12=Decrease E.P.)]; 27) [P0202 programmed for (0=V/f 60Hz) OR (1=V/f 50Hz) OR (2=Adjustable V/f) OR (5=VVW)] AND [P0231=1(No Ramp Ref.) OR P0231=2 (Max.Torque Cur) OR P0236=1 (No Ramp Ref.) OR P0236=2 (Max.Torque Cur) OR P0241=1 (No Ramp Ref.) OR P0241=2 (Max.Torque Cur) OR P0246=1 (No Ramp Ref.) OR P0246=2 (Max.Torque Cur)]; 28) [P0202 programmed for (0=V/f 60Hz) OR (1=V/f 50Hz) OR (2=Adjustable V/f) OR (5=VVW)] AND [DIx (P0263...P0270) programmed for (16=JOG+) OR (17=JOG-); 29) P0203 programmed for (1=PID Regulator) AND P0217 for (1=On) AND [P0224 programmed for (0= , Keys) OR P0227 programmed for (0= , Keys)]; 30) DIx (P0263...P0270) programmed for (29=DO2 Timer) without DO2 (P0276) programmed for (29=Timer); 31) DO2 (P0276) programmed for (29=Timer) without DIx (P0263...P0270) programmed for (29=DO2 Timer); 32) DIx (P0263...P0270) programmed for (30=DO3 Timer) without DO3 (P0277) programmed for (29=Timer); 33) DO3 (P0277) programmed for (29=Timer) without DIx (P0263...P0270) programmed for (30=DO3 Timer); 34) [P0224 programmed for (1=DIx) OR P0227 programmed for (1=DIx)] AND [without DIx (P0263...P0270) programmed for (1=Run/Stop) AND without DIx (P0263...P0270) programmed for (2=General Enable) AND without DIx (P0263...P0270) programmed for (3=Fast Stop) AND without DIx (P0263...P0270) programmed for (4=FWD Run) AND without DIx (P0263...P0270) programmed for (5=REV Run) AND without DIx (P0263...P0270) programmed for (6=3-Wire Start) AND without (P0263...P0270) programmed for (7=3-Wire Stop)]. 5 5-12 Inverter Model and Accessories Identification INVERTER MODEL AND ACCESSORIES IDENTIFICATION In order to identify the model of the inverter, verify the code existent on the product identification labels: the complete one, located at the side of the inverter, or the abbreviated one, under the keypad (HMI). The figures below show examples of those labels. Manufacturing date Serial Number Maximum environment temperature Software Version CFW11 model WEG part number Inverter net weight Input rated data ( voltage, number of phases, rated currents for operation with ND) and HD overload regimens, and frequency) Current specifications for operation with normal overload regimen (ND) Output rated data (voltage, number of phases, rated currents for normal overload regimen (ND) and heavy overload regimen (HD), overload currents for 1 min and 3 s, and frequency range) Current specifications for operation with heavy overload regimen (HD) a) Identification label at the side of the inverter for the models in cabinet (CFW-11) CFW11M model WEG part number Serial Number Maximum environment temperature Manufacturing date Software Version Input rated data ( voltage, number of phases, rated currents for operation with ND) and HD overload regimens, and frequency) Current specifications for operation with normal overload regimen (ND) Output rated data (voltage, number of phases, rated currents for normal overload regimen (ND) and heavy overload regimen (HD), overload currents for 1 min and 3 s, and frequency range) Current specifications for operation with heavy overload regimen (HD) 6 b) CFW-11M identification label which is attached inside the panel where the inverter is installed CFW11 model WEG part number CFW110016T2SZ 12345678 99/99/9999 Manufacturing date SERIAL#: 1234567980 Serial number c) Identification label under the keypad (HMI) Figure 6.1 - Identification labels Once the inverter model identification code is verified, one must interpret it in order to understand its meaning. Refer to the table present in the section 2.4 of the CFW-11 User Manual and in the section 2.6 of the CFW-11M User Manual. 6-1 Inverter Model and Accessories Identification 6.1 Inverter Data [42] In this group are the parameters related to the inverter information and characteristics, such as inverter model, accessories identified by the control circuit, software version, switching frequency, etc. P0023 – Software Version Adjustable Range: 0.00 to 655.35 Proprieties: RO Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 42 Inverter Data Description: It indicates the software version contained in the FLASH memory of the microcontroller located on the control board. P0027 – Accessories Configuration 1 P0028 – Accessories Configuration 2 Adjustable Range: 0000h to FFFFh Proprieties: RO Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 42 Inverter Data Description: Those parameters identify by means of a hexadecimal code the accessories that were found installed on the control module. 6 For the accessories installed in the slots 1 and 2 the identification code is informed at the parameter P0027. In case of modules connected in the slots 3, 4 or 5, the code will be shown through the parameter P0028. The next table shows the codes shown in those parameters, regarding the main CFW-11 accessories. 6-2 Inverter Model and Accessories Identification Table 6.1 - CFW-11 accessory identification codes Name Description Slot Identification Code P0027 P0028 IOA-01 Module with 2 14-bit analog inputs, 2 digital inputs, 2 14-bit analog outputs in voltage or current, 2 open collector digital outputs 1 FD-- ---- IOB-01 Module with 2 isolated analog inputs, 2 digital inputs, 2 isolated analog outputs in voltage or current, 2 open collector digital outputs 1 FA-- ---- ENC-01 Incremental encoder module 5 to 12 Vdc, 100 kHz, with encoder signal repeater 2 --C2 ---- ENC-02 RS-485-01 RS-232-01 Incremental encoder module 5 to 12 Vdc, 100 kHz RS-485 serial communication module RS-232C serial communication module 2 3 3 --C2 ------- ---CE-CC-- RS-232-02 RS-232C serial communication module with keys for programming the microcontroller FLASH memory 3 ---- CC-- 3 3 1, 2 and 3 4 4 4 4 4 5 ---------------------------- CA-CD-----(1) ----(3) ----(3) ----(3) ----(3) ----(3) ----(2) CAN/RS-485-01 CAN-01 PLC11-01 PROFIBUS DP-05 DEVICENET-05 ETHERNET IP-05 RS-232-05 RS-485-05 MMF-01 CAN and RS-485 interface module CAN interface module PLC module Profibus-DP interface module DeviceNet interface module Ethernet interface module RS-232 interface module RS-485 interface module FLASH Memory Module For Anybus-CC communication modules (slot 4), PLC11 module and for the FLASH memory module, the P028 identification code will depend on the combination of these accessories, as presented in the next table. Table 6.2 - Formation of the two first codes for P0028 parameter 6 PLC module FLASH Memory Module Bits 7 5 4 Anybus-CC modules 01 = Active Module 10 = Passive Module 3 2 1 0 0 0 0 0 2nd Hexadecimal Code 1st Hexadecimal Code 6 (1) Bit 7: indicates the presence of the PLC module (0=without PLC module, 1=with PLC module). (2) Bit 6: indicates the presence of the FLASH memory module (0=without memory module, 1=with memory module). (3) Bits 5 and 4: indicate the presence of Anybus-CC modules, as follows. Table 6.3 - Module types Bits 5 0 4 1 Type of Module Active Name PROFIBUS DP-05, DEVICENET-05, ETHERNET IP-05 1 0 Passive RS-232-05, RS-485-05 Bits 3, 2, 1 and 0 are fixed in 0000, and form always the code “0” in hexadecimal. Example: For An inverter equipped with the IOA-01, ENC-02, RS-485-01, PROFIBUS DP-05 modules, and the FLASH memory module, the hexadecimal code presented in the parameters P0027 and P0028 is respectively FDC2 and CE50 (table 6.4). 6-3 Inverter Model and Accessories Identification Table 6.4 - Example of the two first characters of the code showed in P0028 for PROFIBUS DP-05 and FLASH memory module 7 6 5 4 3 2 1 0 0 1 0 1 0 0 0 0 5 0 P0029 – Power Hardware Configuration Adjustable Range: Bit 0 to 5 = Rated Current Bit 6 and 7 = Rated Voltage Bit 8 = EMC Filter Bit 9 = Safety Relay Bit 10 = (0)24V/(1)DC Link Bit 11 = (0)RST/(1)DC Link Bit 12 = Dyn.Brak. IGBT Bit 13 = Special Bit 14 and 15 = Reserved Proprieties: RO Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 42 Inverter Data Description: In a similar way than parameters P0027 and P0028, the parameter P0029 identifies the inverter model and the present accessories. The codification is formed by the combination of binary digits, and presented in the keypad (HMI) in hexadecimal format. The bits that compose the code are explained in the next table. Table 6.5 - Parameter P0029 code constitution 12 0 With braking IGBT 11 10 9 0 6 4th Hexadecimal Code 8 with RFI filter 1 13 with safety relay 1 14 with 24V supply Bits 15 3rd Hexadecimal Code 7 6 5 4 3 2 1 0 Voltage 00 = 200...240 V 01 = 380...480 V Current 2nd Hexadecimal Code 1st Hexadecimal Code Bits 15, 14 and 13: are fixed in 110; Bit 12: it indicates the presence of the dynamic braking IGBT (0 = with braking IGBT, 1 = without braking IGBT); Bit 11: always 0; Bit 10: indicates if the inverter has the DC/DC converter for receiving external 24 V electronics power supply (0=with DC/DC converter, 1=without DC/DC 24 V converter); Bit 9: indicates the presence of the safety relay (0=without safety relay, 1=with safety relay); Bit 8: indicates if the inverter is equipped with RFI suppressor filter (0=without RFI filter, 1=with RFI filter); 6-4 Inverter Model and Accessories Identification Bits 7 and 6: indicate the inverter power supply voltage (00=200...240 V, 01=380/480 V); Bits 5, 4, 3, 2, 1 and 0: together with the voltage indication bits (7 and 6), they indicate the inverter rated current (ND). The next table presents the combinations available for those bits. Table 6.6 - Current codification for the parameter P0029 0 6 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 3 0 0 0 0 0 0 0 0 1 1 1 1 1 1 0 0 2 0 0 0 0 1 1 1 1 0 0 0 1 1 1 0 0 1 0 0 1 1 0 0 1 1 0 0 1 0 0 1 0 0 0 0 1 0 1 0 1 0 1 0 1 0 0 1 0 0 1 7 2 A* 6 A* 7 A* 10 A* 7A 10 A 13 A 16 A 24 A 28 A 33.5 A 45 A 54 A 70 A 86 A 105 A 380 V...480 V 200 V...240 V 7 6 0 5 0 0 0 0 0 0 0 0 0 0 0 0 0 1 4 0 0 0 0 0 0 0 0 0 0 0 0 0 3 0 0 0 0 0 1 0 0 0 1 1 1 1 2 0 0 0 1 1 0 1 1 0 0 0 1 1 1 0 0 1 0 0 0 1 1 1 1 1 0 0 0 0 1 0 0 1 0 0 1 1 0 1 0 1 3.6 A 5A 7A 10 A 13.5 A 17 A 24 A 31 A 38 A 45 A 58.5 A 70.5 A 88 A * Models with single-phase/three-phase power supply. Example: For a 10 V, 380...480 V CFW-11, with RFI suppressor filter, without safety relay and without external 24 V supply, the hexadecimal code presented in the keypad (HMI) for the parameter P0029 is C544 (refer to the table 6.7). Table 6.7 - Example of the code at P0029 for a specific inverter model 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 1 0 0 0 1 0 1 0 1 0 0 0 1 0 0 C 5 4 4 6 6-5 Inverter Model and Accessories Identification P0295 – ND/HD VFD Rated Current Adjustable Range: 0 = 3.6 A / 3.6 A 1=5A/5A 2=6A/5A 3 = 7 A / 5.5 A 4=7A/7A 5 = 10 A / 8 A 6 = 10 A / 10 A 7 = 13 A / 11 A 8 = 13.5 A / 11 A 9 = 16 A / 13 A 10 = 17 A / 13.5 A 11 = 24 A / 19 A 12 = 24 A / 20 A 13 = 28 A / 24 A 14 = 31 A / 25 A 15 = 33.5 A / 28 A 16 = 38 A / 33 A 17 = 45 A / 36 A 18 = 45 A / 38 A 19 = 54 A / 45 A 20 = 58.5 A / 47 A 21 = 70 A / 56 A 22 = 70.5 A / 61 A 23 = 86 A / 70 A 24 = 88 A / 73 A 25 = 105 A / 86 A 26 = 427 A / 340 A 27 = 470 A / 418 A 28 = 811 A / 646 A 29 = 893 A / 794 A 30 = 1217 A / 969 A 31 = 1340 A / 1191 A 32 = 1622 A / 1292 A 33 = 1786 A / 1600 A 34 = 2028 A / 1615 A 35 = 2232 A / 1985 A 36 = 2 A / 2 A 37 = 527 A / 527 A 38 = 1000 A / 1000 A 39 = 1500 A / 1500 A 40 = 2000 A / 2000 A 41 = 2500 A / 2500 A 42 = 600 A / 515 A 43 = 1140 A / 979 A 44 = 1710 A / 1468 A 45 = 2280 A / 1957 A 46 = 2850 A / 2446 A 47 = 105 A / 88 A 48 = 142 A / 115 A 49 = 180 A / 142 A 50 = 211 A / 180 A Proprieties: RO Access groups via HMI: 01 PARAMETER GROUPS 6 Factory Setting: 42 Inverter Data Description: This parameter presents the inverter rated current for the normal overload regimen (ND) and for the heavy overload regimen (HD). The inverter operation mode, if it is ND or HD, is defined by the content of P0298. 6-6 Inverter Model and Accessories Identification P0296 – Line Rated Voltage Adjustable Range: 0 = 200 ... 240 V 1 = 380 V 2 = 400 / 415 V 3 = 440 / 460 V 4 = 480 V 5 = 500 / 525 V 6 = 550 / 575 V 7 = 600 V 8 = 660 / 690 V Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: According to the inverter model 42 Inverter Data Description: Setting according to the inverter power supply voltage. The adjustable range depends on the inverter model, according to the table 6.8, which also presents the factory default value. NOTE! When adjusted via the keypad (HMI), this parameter may change automatically the following parameters: P0151, P0153, P0185, P0321, P0322 and P0323. Table 6.8 - P0296 setting according to the CFW-11 inverter model Inverter Model 200-240 V Adjustable Range 0 = 200...240 V Factory Setting 0 380-480 V 1 = 380 V 2 = 400 / 415 V 3 = 440 / 460 V 4 = 480 V 3 500-600 V 5 = 500 / 525 V 6 = 550 / 575 V 7 = 600 V 6 660-690 V 8 = 660 / 690 V 8 6 P0297 – Switching Frequency Adjustable Range: 0 = 1.25 kHz 1 = 2.5 kHz 2 = 5.0 kHz 3 = 10.0 kHz Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory 2 Setting: 42 Inverter Data 6-7 Inverter Model and Accessories Identification Description: Refer to the allowed current for switching frequencies different from the default, in the tables available in chapter 8 of the CFW-11 User Manual. The inverter switching frequency can be adjusted according to the needs of the application. Higher switching frequencies imply in lower motor acoustic noise, however, the selection of the switching frequency results in a compromise between the motor acoustic noises, the losses in the inverter IGBTs and the maximum allowed currents. The reduction of the switching frequency reduces effects related to motor instability, which occur in specific application conditions. It also reduces the earth leakage current, being able to avoid the actuation of the faults F074 (Ground Fault) or F070 (Output Overcurrent/Short Circuit). Note: The option 0 (1.25 kHz) is only allowed for the V/f or VVW control (P0202=0, 1, 2 or 5). P0298 – Application Adjustable Range: 0 = Normal Duty (ND) 1 = Heavy Duty (HD) Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory 0 Setting: 42 Inverter Data Description: Set the content of this parameter according to the application. The Normal Duty Regimen (ND) defines the maximum current for continuous operation (Inom-ND) and an overload of 110 % during 1 minute. It must be used for driving motors that are not subject in that application to high torques in relation to their rated torque, when operating in permanent regimen, during start, acceleration or deceleration. The Heavy Duty Regimen (HD) defines the maximum current for continuous operation (Inom-HD) and an overload of 150 % during 1 minute. It must be used for driving motors that are subject in that application to high overload torques in relation to their rated torque, when operating in constant speed, during start, acceleration or deceleration. 6 The Inom-ND and Inom-HD are presented in P0295. Refer to the CFW-11 User Manual chapter 8 for more details regarding these operation regimens. 6-8 Starting-up and Settings STARTING-UP AND SETTINGS In order to start-up in the several types of controls, beginning from the factory settings, consult the following sections: - 9.5 - V/f Control; - 10.1 - VVW Control; - 11.9 - Sensorless and Encoder Vector Control. In order to use previously loaded parameters, refer to the section 7.1, described next. 7.1 Backup Parameters [06] The CFW-11 BACKUP functions allow saving the content of the current inverter parameters in a specific memory, or vice-versa (overwrite the contents of the current parameters with the memory contents). Besides, there is a function exclusive for software update, by means of the FLASH Memory Module. P0204 – Load/Save Parameters Adjustable Range: 0 = Not Used 1 = Not Used 2 = Reset P0045 3 = Reset P0043 4 = Reset P0044 5 = Load 60 Hz 6 = Load 50 Hz 7 = Load User 1 8 = Load User 2 9 = Load User 3 10 = Save User 1 11 = Save User 2 12 = Save User 3 Proprieties: CFG Access groups via HMI: 06 BACKUP PARAMETERS Factory Setting: 0 Description: It makes it possible to save the actual inverter parameters in an area of the control module EEPROM memory or the other way around, to load the contents of that area into the parameters. It also allows resetting the Time Enabled (P0043), kWh (P0044) and Fan Enabled Time (P0045) counters. The table 7.1 describes the actions performed by each option. 7 7-1 Starting-up and Settings Table 7.1 - Parameter P0204 options P0204 0, 1 2 3 4 5 6 7 8 9 10 11 12 Action Not Used: no action Reset P0045: resets the enabled fan hour counter Reset P0043: resets the enabled hours counter Reset P0044: resets the kWh counter Load 60 Hz: loads the 60 Hz factory settings into the inverter parameters Load 50 Hz: loads the 50 Hz factory settings into the inverter parameters Load User 1: loads the User 1 parameters into the current inverter parameters Load User 2: loads the User 2 parameters into the current inverter parameters Load User 3: loads the User 3 parameters into the current inverter parameters Save User 1: saves the current inverter parameters into the User 1 parameter memory Save User 2: saves the current inverter parameters into the User 2 parameter memory Save User 3: saves the current inverter parameters into the User 3 parameter memory 0 =1 4 20 7 P0 2 =1 User Memory 3 User Memory 1 2 P0 Current P0204=5 or 6 inverter parameters 4 20 P0 = 04 P0 Factory Setting 20 2 04 P0 =9 4= 11 P0 20 4= 8 User Memory 2 Figure 7.1 - Parameter transfer In order to load parameters from User 1, User 2 and/or User 3 to the CFW-11 operation area (P0204=7, 8 or 9), it is necessary that these areas had been saved previously. The operation of loading one of those memories can also be performed via digital inputs (DIx). Refer to the section 13.8 for more details regarding this programming (P0204=10, 11 or 12). NOTE! When P0204=5 or 6, the parameters P0296 (Line Rated Voltage), P0297 (Switching Frequency), P0308 (Serial Address) and P0201 (Language), are not changed by the factory settings. P0318 – Copy Function MemCard 7 Adjustable Range: 0 = Off 1 = VFD → MemCard 2 = MemCard → VFD Proprieties: CFG Access groups via HMI: 06 BACKUP PARAMETERS 7-2 Factory 1 Setting: Starting-up and Settings Description: This function allows saving the contents of the inverter writing parameters in the FLASH Memory Module (MMF), or vice-versa, and can be used to transfer the contents of the parameters from one inverter to another. Table 7.2 - Parameter P0318 options P0318 0 1 2 Action Inactive: no action Inverter → MemCard: transfers the inverter current parameters contents to the MMF MemCard → Inverter: transfers the contents of the parameters stored in the MMF to the inverter control board After storing the parameters of one inverter in a FLASH memory module, it is possible to pass them to another inverter with this function. However, if the inverters are form different models or with incompatible software versions, the keypad (HMI) will exhibit the message “Flash Mem. Module with invalid parameters” and will not allow the copy. NOTE! During the inverter operation the modified parameters are saved in the FLASH memory module, regardless of a user command. This assures that the MMF will always have an updated copy of the inverter parameters. NOTE! When the inverter is powered and the memory module is present, the current parameter contents are compared with the contents of the parameters saved in the MMF and, in case they are different, the keypad (HMI) will exhibit the message “Flash Mem.Module with different parameters”, after 3 seconds the message is replaced by the parameter P0318 menu. The user has the option to overwrite the contents of the memory module (choosing P0318=1), or overwrite the inverter parameters (choosing P0318=2), or even ignore the message by programming P0318=0. NOTE! When using the network communication board, the SoftPLC function or the PLC11 board, it is recommended to set the parameter P0318 = 0. P0319 – Copy Function HMI Adjustable Range: 0 = Off 1 = VFD → HMI 2 = HMI → VFD Factory 0 Setting: Proprieties: CFG Access groups via HMI: 06 BACKUP PARAMETERS Description: The Copy Function HMI is similar to the previous, and it is also used to transfer the contents of the parameters from one inverter to another (others). The inverters must be of the same model (voltage/current) and have the same software version. Table 7.3 - Parameter P0319 options P0319 Action 0 Inactive: no action 1 Inverter → HMI: transfers the inverter current parameters and the user memories 1, 2 and 3 contents to the keypad (HMI) nonvolatile memory (EEPROM). The inverter current parameters remain unchanged 2 HMI → Inverter: transfers the content of the keypad (HMI) nonvolatile memory (EEPROM) to the current inverter parameters and to the user memories 1, 2 and 3 7-3 7 Starting-up and Settings NOTE! In case the keypad (HMI) had been previously loaded with parameters from a version “different” from that of the inverter where one is trying to copy the parameters, the operation will not be carried out and the keypad (HMI) will indicate the fault F082 (Copy Function Fault). It is understood as “different” versions, those that differ in the “x” and “y” digits, assuming that the software version numbers be described as Vx.yz. Example: Version V1.60 → (x=1, y=6 and z=0) previously stored in the keypad (HMI) Inverter version: V1.75 → (x’=1, y’=7 and z’=5) P0319=2 → F082 [(y=6) → (y’=7)] Inverter version: V1.62 → (x’=1, y’=6 and z’=2) P0319=2 → normal copy [(y=6) = (y’=6)] and [(x=1) = (x’=1)] In order to copy parameters from one inverter to another, one must proceed in the following manner: 1. Connect the keypad (HMI) to the inverter from which one wants to copy the parameters (Inverter A); 2. Set P0319=1 (VFD → HMI) to transfer the parameters from the Inverter A to the keypad (HMI); 3. Press the right “soft key” “Save”. P0319 returns automatically to 0 (inactive) as soon as the transfer is finished; 4. Disconnect the keypad (HMI) from the inverter; 5. Connect the same keypad (HMI) to the invert to which one wants to transfer the parameters (Inverter B); 6. Set P0319=2 (HMI → VFD) to transfer the contents of the keypad (HMI) nonvolatile memory (EEPROM with the Inverter A parameters) to the Inverter B; 7. Press the right “soft key” “Save”. When P0319 returns to 0 the transfer of the parameters has been finished. From that moment on the Inverters A and B will have the parameters with the same contents. Notes: In case that inverters A and B are not from the same model, verify the values of P0296 (Line Rated Voltage) and P0297 (Switching Frequency) at the Inverter B; 7 If inverters A and B drive different motors, verify the Inverter B motor parameters. 7-4 Starting-up and Settings 8. In order to copy the contents of the Inverter A parameters to other inverters, repeat the same procedures 5 to 7 described previously. INVERTER A INVERTER B Parameters Parameters INV → HMI HMI → INV EEPROM EEPROM HMI HMI Figure 7.2 - Parameter copy from “Inverter A” to the “Inverter B” NOTE! As long as the keypad (HMI) is performing the reading or the writing procedure, it will not be possible to operate it. 7 7-5 Starting-up and Settings 7 7-6 Available Control Types AVAILABLE CONTROL TYPES 8.1 Control Types The inverter feeds the motor with variable voltage, current and frequency, by means of whose the control of the motor speed is obtained. The values applied to the motor follow a control strategy, which depends on the selected type of control and on the inverter parameter settings. Choose the control type in function of the static and dynamic, torque and speed requirements of the driven load. Control modes and their main characteristics: V/f: scalar control; it is the simplest control mode, by imposed voltage/frequency; with an open loop speed regulation or with slip compensation (programmable); it allows multimotor operation. VVW: Voltage Vector WEG; it allows a static speed control more accurate than the V/f mode; it adjusts itself automatically to the line variations, and also to the load variations, however it does not present fast dynamic response. Sensorless Vector: it is a field oriented control; without motor speed sensor; able to drive any standard motor; speed control range of 1:100; speed control static precision of 0.5 % of the rated speed; high control dynamics. Vector with Encoder: it is a field oriented control; it needs motor encoder and inverter encoder interface module (ENC1 or ENC2); speed control down to 0 rpm; speed control static precision of 0.01 % of the rated speed; high static and dynamic performance of the speed and torque control. All these control modes are described in details in the chapters 9, 10 and 11, the related parameters and orientations regarding the use of each of these modes. 8 8-1 Available Control Types 8 8-2 Scalar Control (V/f) SCALAR CONTROL (V/f) It consists of a simple control based on a curve that links output voltage and frequency. The inverter operates as a voltage source, generating frequency and voltage values according to that curve. It is possible to adjust this curve to standard 50 Hz or 60 Hz motors or to special ones through the adjustable V/f curve. Refer to the block diagram at the figure 9.1. The advantage of the V/f control is that due to its simplicity just a few settings are necessary. The start-up is fast and simple, and the factory settings require generally few or no modifications. P0202=Type of Control V P0202=0 or 1=V/f Pwm P0136 Pwm V Total Reference Speed (Refer to figure 13.8) V P0202=2=Adjustable V/f p0142 f p0143 p0144 p0146 p0145 Speed V Reference V Automatic Torque Boost p0137 Speed V p0138 Speed Is = Output Current transf. Slip Compensation I active P0139 Figure 9.1 - V/f control block diagram The V/f or scalar control is recommended for the following cases: Operation of several motors with the same inverter (multimotor operation); The motor rated current is less than 1/3 of the inverter rated current; The inverter is, for test purposes, enabled without motor or with a small motor and no load. The scalar control can also be used in applications that do neither require fast dynamic response, nor accuracy in the speed regulation, and also do not require high starting torque (the speed error is a function of the motor slip, and by programming the parameter P0138 – Slip Compensation – it is possible to get a accuracy of approximately 1 % at the rated speed with the load variation). 9-1 9 Scalar Control (V/f) 9.1 V/f Control [23] P0136 – Manual Torque Boost Adjustable Range: 0 to 9 Factory 1 Setting: Proprieties: V/f Access groups via HMI: 01 PARAMETER GROUPS 23 V/f Control Description: It acts at low speeds, increasing the inverter output voltage in order to compensate the voltage drop across the motor stator resistance, with the purpose of keeping the torque constant. The optimum setting is the lowest value of P0136 that allows a satisfactory starting of the motor. Values higher than the necessary will increase the motor current at low speeds, being able to lead the inverter to a fault (F048, F051, F071, F072, F078 or F183) or alarm (A046, A047, A050 or A110) condition. Output Voltage nominal 1/2 nominal P0136=9 P0136=0 nnom/2 nnom Speed Figure 9.2 - Effect of P0136 on the V/f curve (P0202=0 or 1) P0137 – Automatic Torque Boost Adjustable Range: 0.00 to 1.00 Proprieties: V/f Access groups via HMI: 01 PARAMETER GROUPS Factory 0.00 Setting: 23 V/f Control Description: The Automatic Torque Boost compensates the voltage drop on the stator resistance in function of the motor active current. The criteria for adjusting P0137 are the same as for the parameter P0136. 9 9-2 Scalar Control (V/f) P0007 P0136 IxR Speed Reference Voltage Applied to the Motor P0137 Automatic IxR Active Output Current P0139 Figure 9.3 - Torque Boost block diagram Output Voltage nominal 1/2 nominal Compensation Zone Nnom/2 Nnom Speed Figure 9.4 - Effect of P0137 on the V/f curve (P0202=0…2) P0138 – Slip Compensation Adjustable Range: -10.0 to +10.0 % Proprieties: V/f Access groups via HMI: 01 PARAMETER GROUPS Factory 0.0 % Setting: 23 V/f Control Description: The parameter P0138 is used in the motor slip compensation function, when adjusted to positive values. In this case it compensates the drop in the speed due to the application of load to the motor shaft. It increases the output frequency in function of the increase in the motor active current. The setting of P0138 allows regulating the slip compensation precisely. Once P0138 is adjusted the inverter will keep the speed constant even with load variations by adjusting the voltage and frequency automatically. Negative values are used in special applications where one wants to reduce the output speed in function of the increase in the motor current. E.g.: Load distribution in motors operated in parallel. 9 9-3 Scalar Control (V/f) Total Reference (Refer to figure 9.1) Speed Output Active Current ∆f Slip Compensation p0139 P0138 Figure 9.5 - Slip compensation block diagram Output Voltage Vnom ∆V ∆F (function of the motor load) Nnom Speed Figure 9.6 - V/f curve with slip compensation For the adjustment of the parameter P0138 to compensate the motor slip: a) Run the motor with no load at approximately half the working speed; b) Measure the motor or equipment speed with a tachometer; c) Apply rated load to the equipment; d) Increase the content of P0138 until the speed reaches the value measured before with no load. P0139 – Output Current Filter (Active) 9 Adjustable Range: 0.0 to 16.0 s Proprieties: V/f and VVW Access groups via HMI: 01 PARAMETER GROUPS Factory 0.2 s Setting: 23 V/f Control Description: It sets the active current filter time constant. It is used in the Automatic Torque Boost and Slip Compensation functions. Refer to the figures 9.3 and 9.5. It sets the response time of the Slip Compensation and of the Automatic Torque Boost. Refer to the figures 9.3 and 9.5 9-4 Scalar Control (V/f) P0140 – Dwell Time at Start Adjustable Range: 0.0 to 10.0 s Factory 0.0 s Setting: P0141 – Dwell Speed at Start Adjustable Range: 0 to 300 rpm Factory 90 rpm Setting: Proprieties: V/f and VVW Access groups via HMI: 01 PARAMETER GROUPS 23 V/f Control Description: P0140 sets the time during which the speed is kept constant during the acceleration. Refer to the figure 9.7. P0141 sets the speed step during the acceleration. Refer to the figure 9.7. By means of these parameters it is possible to introduce a speed step during the acceleration, helping the starting of high torque loads. Speed p0141 p0140 Time Figure 9.7 - Acceleration speed profile as a function of P0140 and P0141 NOTE! The accommodation time will be considered null when the Flying Start function is active (P0320 = 1 or 2). P0202 – Type of Control Adjustable Range: 0=V/f 60 Hz 1=V/f 50 Hz 2=V/f Adjustable 3=Sensorless 4=Encoder 5=VVW (Voltage Vector WEG) Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 0 (1) 9 23 V/f Control 9-5 Scalar Control (V/f) Description: In order to get an overview of the control types, as well as orientation to choose the most suitable type for the application, refer to the chapter 8 of the CFW-11 User Manual. For the V/f mode, select P0202=0, 1 or 2: Parameter P0202 setting for the V/f mode: P0202=0 for motors with rated frequency=60 Hz; P0202=1 for motors with rated frequency=50 Hz. Notes: The correct setting of P0400 assures the application of the correct V/f ratio at the output, in case of 50 Hz or 60 Hz motors with voltage different from the inverter input voltage. P0202=2: for special motors with rated frequency different from 50 Hz or 60 Hz, or for the adjustment of special V/f curve profiles. Example: the approximation of a quadratic V/f curve for energy saving in variable torque loads like centrifuge pumps and fans. 9.2 Adjustable V/f Curve [24] P0142 – Maximum Output Voltage P0143 – Intermediate Output Voltage P0144 – 3Hz Output Voltage Adjustable Range: 0.0 to 100.0 % Factory P0142=100.0 % Setting: P0143=50.0 % P0144=8.0 % P0145 – Field Weakening Speed P0146 – Intermediate Speed Adjustable Range: 0 to 18000 rpm Proprieties: Adj and CFG Access groups via HMI: 01 PARAMETER GROUPS Factory P0145=1800 rpm Setting: P0146=900 rpm 24 Adjust. V/f Curve Description: This function allows the adjustment of the curve that links output voltage and frequency by means of parameters, as presented by the figure 9.8, in V/f mode. 9 It is necessary when the used motor has a rated frequency different from 50 Hz or 60 Hz, or when a quadratic V/f curve, for energy saving in the operation of centrifuge pumps and fans, is desired, or even in special applications, such as, for instance, when a transformer is used at the inverter output, between it and the motor. 9-6 Scalar Control (V/f) The function is activated with P0202=2 (Adjustable V/f). The factory setting of P0144 (8.0 %) is adequate for standard motors with rated frequency of 60 Hz. When using a motor with rated frequency (adjusted in P0403) different from 60 Hz, the default value for P0144 may become inadequate, being able to cause difficulties in the motor starting. A good approximation for the setting of P0144 is given by the formula: p0144 = 3 x p0142 p0403 If it is necessary to increase the starting torque, increase gradually the value of P0144. Output Voltage Line rated voltage 100 % P0142 P0202=2 P0143 P0144 Speed/Frequency 0.1 Hz 3 Hz P0146 P0145 P0134 Figure 9.8 - V/f curve in function of P0142 to P0146 9.3 V/f Current Limitation [26] P0135 – Maximum Output Current Adjustable Range: 0.2 to 2xInom-HD Proprieties: V/f e VVW Access groups via HMI: 01 PARAMETER GROUPS Factory 1.5xInom-HD Setting: 26 V/f Current Limit P0344 – Current Limitation Configuration Adjustable Range: 0=Hold -FL ON 1=Decel. -FL ON 2=Hold -FL OFF 3=Decel. -FL OFF Proprieties: V/f, CFG and VVW Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 1 26 V/f Current Limit 9 9-7 Scalar Control (V/f) Description: It is the current limitation for the V/f control with actuation mode defined by P0344 (refer to the table 9.1) and the current limit defined by P0135. Table 9.1 - Current limitation configuration P0344 Function Description 0 = Hold - FL ON Current limitation of the “Ramp Hold” type Active fast current limitation Current limitation according to the figure 9.9(a) Fast current limitation at the value 1.9 x InomHD active 1 = Decel. - FL ON Current limitation of the “Ramp Deceleration” type Active fast current limitation Current limitation according to the figure 9.9(b) Fast current limitation at the value 1.9 x InomHD active 2 = Hold - FL OFF Current limitation of the “Ramp Hold” type Inactive fast current limitation Current limitation according to the figure 9.9(a) 3 = Decel.- FL OFF Current limitation of the “Ramp Deceleration” type Inactive fast current limitation Current limitation according to the figure 9.9(b) Current limitation of the “Ramp Hold” type: It avoids the stalling of the motor during a torque overload at the acceleration or at the deceleration. Working: if the motor current exceeds the value adjusted in P0135 during the acceleration or the deceleration, the speed will no longer be increased (acceleration) or decreased (deceleration). When the motor current reaches a value below P0135 the motor will again accelerate or decelerate. Refer to the figure 9.9(a). It acts faster than the “Ramp Deceleration” mode. It acts in the motorization and braking modes. Current limitation of the “Ramp Deceleration” type: It avoids the stalling of the motor during a torque overload at the acceleration or at constant speed. Working: if the motor current exceeds the value adjusted in P0135, the input of the speed ramp is set to zero forcing a deceleration. When the motor current reaches a value below P0135 the motor will accelerate again. Refer to the figure 9.9(b). Fast current limitation: It reduces the inverter output voltage instantaneously when the motor current reaches the value of 1.9xInomHD. 9 9-8 Scalar Control (V/f) Motor current Motor current p0135 p0135 Time Time Speed Speed Deceleration via ramp (P0101) Acceleration via ramp (P0100) Time During acceleration Time During deceleration (a) “Ramp Hold” Motor current Time P0135 Time Speed Decelerates via ramp P0101 Time (b) “Ramp Deceleration” Figure 9.9 - Current limitation via P0135 working modes 9 9-9 Scalar Control (V/f) 9.4 V/f DC Voltage Limitation [27] There are two functions in the inverter for limiting the DC link voltage during the motor braking. They act limiting the braking torque and power, avoiding therefore the tripping of the inverter by overvoltage (F022). The overvoltage on the DC link is more common when a load with high inertia is driven or when a short deceleration time is programmed. NOTE! When using the dynamic braking the function "Ramp Hold" or "Ramp Acceleration" must be disabled. Refer to the P0151 description. In the V/f mode, there are two types of function to limit the DC link voltage: 1 – “Ramp Hold”: It is effective only during the deceleration. Working: When the DC link voltage reaches the level adjusted in P0151, a command is sent to the “ramp” block, which inhibits the motor speed variation (“ramp hold”). Refer to the figures 9.10 and 9.11. With this function an optimized deceleration time (minimum possible) for the driven load is obtained. The use is recommended for loads running with high inertia moment referenced to the motor shaft, or loads with medium inertia, which require short deceleration ramps. error DC link Voltage (Ud) Error < 0: Ramp Hold =inactive Error ≥ 0: Ramp Hold=active Ramp Hold p0151 Output Input Acceleration/Deceleration Ramp Figure 9.10 - Limitation of the DC link voltage using Ramp Hold function block diagram 9 9-10 Scalar Control (V/f) DC Link Voltage (P0004) F022 – Overvoltage DC Link Regulation P0151 Nominal Ud Time Output Speed Time Figure 9.11 - Example of the DC link voltage limitation working with the Ramp Hold function 2 - Ramp Acceleration: It is effective in any situation, regardless of the motor speed condition, accelerating, decelerating or at constant speed. Working: the DC link voltage is compared with the value adjusted in P0151, the difference between these signals is multiplied by the proportional gain (P0152) and the result is added to the ramp output. Refer to the figures 9.12 and 9.13. In a similar manner as the Ramp Hold, with this function an optimized deceleration time (minimum possible) for the driven load is also obtained. The use is recommended for loads that require braking torques in constant speed situation. Example: driving of loads with eccentric shafts such as the existent in pumpjacks. P0152 DC Link Speed Voltage (Ud) P0151 Ramp Output Figure 9.12 - Limitation of the DC link voltage using Ramp Hold function block diagram 9 9-11 Scalar Control (V/f) DC Link Voltage (P0004) P0151 Nominal Ud f022-Overvoltage DC Link Regulation Voltage ud (p0004) Time Output Speed Time Figure 9.13 - Example of the DC link voltage limitation working with the Ramp Acceleration function P0150 – DC Regulator Type (V/f) Adjustable Range: 0 = Ramp Hold 1 = Ramp Acceleration Proprieties: V/f, CFG and VVW Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 0 Factory Setting: 400 V 800 V 800 V 800 V 800 V 1000 V 1000 V 1000 V 1200 V 27 V/f DC Volt. Limit. Description: It selects the DC link voltage limitation function type in the V/f mode. P0151 – DC Link Voltage Regulation Acting Level (V/f) Adjustable Range: 339 to 400 V (P0296=0) 585 to 800 V (P0296=1) 585 to 800 V (P0296=2) 585 to 800 V (P0296=3) 585 to 800 V (P0296=4) 809 to 1000 V (P0296=5) 809 to 1000 V (P0296=6) 924 to 1200 V (P0296=7) 924 to 1200 V (P0296=8) Proprieties: V/f and VVW Access groups via HMI: 01 PARAMETER GROUPS 9 9-12 27 V/f DC Volt. Limit. Scalar Control (V/f) Description: It is the actuation level of the DC link voltage limitation function for the V/f mode. Setting of P0151 value: a) The P0151 factory setting leaves inactive the DC link voltage limitation function for the V/f mode. In order to activate it, one must reduce the value of P0151 as suggested in the table 9.2. Table 9.2 - Recommended actuation levels for the DC link regulation Inverter Vnom 220/230 V 380 V 400/415 V 440/460 V 480 V 500/525 V 550/575 V 600 V 660/690 V P0296 P0151 0 375 V 1 618 V 2 675 V 3 748 V 4 780 V 5 893 V 6 972 V 7 972 V 8 1174 V b) In case DC link overvoltage (F022) keeps happening during the deceleration, reduce the value of P0151 gradually or increase the deceleration ramp time (P0101 and/or P0103). c) If the supply line is permanently at a voltage level that results in a DC link voltage higher than the P0151 setting, it will not be possible to decelerate the motor. In this case, reduce the line voltage or increase the value of the P0151 setting. d) If, even with the procedures above, it is not possible to decelerate the motor in the necessary time, use the dynamic braking (Refer to the section 14). P0152 – DC Link Voltage Regulator Proportional Gain Adjustable Range: 0.00 to 9.99 Proprieties: V/f and VVW Access groups via HMI: 01 PARAMETER GROUPS Factory 1.50 Setting: 27 V/f DC Volt. Limit. Description: It defines the DC Link Voltage Regulator proportional gain (refer to the figure 9.12). P0152 multiplies the DC link voltage error, i.e., Error = actual DC link voltage – (P0151), and it is normally used to prevent overvoltage in applications with eccentric loads. 9.5 Start-up in the V/f Control Mode NOTE! Read the whole CFW-11 User Manual before installing, powering or operating the inverter. 9 Sequence for installation, verification, powering and start-up: a) Install the inverter: according to the chapter 3 – Installation and Connection of the CFW-11 User Manual, wiring all the power and control connections. 9-13 Scalar Control (V/f) b) Prepare the inverter and apply power: according to the section 5.1 of the CFW-11 User Manual. c) Adjust the password P0000=5: according to the section 5.3 of this manual. d) Adjust the inverter to operate with the application line and motor: execute the Oriented Start-up routine according to the section 5.2.2 of the CFW-11 User Manual. Refer to the section 11.7 (Motor Data) of this manual. e) Setting of specific parameters and functions for the application: program the digital and analog inputs and outputs, HMI keys, etc., according to the application needs. For applications: - That are simple, which can use the factory settings programming for the digital and analog inputs and outputs, use the Menu “Basic Application”. Refer to the section 5.2.3 of the CFW-11 User Manual. - That require only the digital and analog inputs and outputs with programming different from the factory settings, use the Menu “I/O Configuration”. - That need functions as Flying Start, Ride-Through, DC Braking, Dynamic Braking, etc., access and modify those functions parameters by means of the Menu “Parameter Groups”. 9 9-14 VVW Control VVW CONTROL The VVW (Voltage Vector WEG) control mode uses a control method with intermediate performance between V/f and Sensorless Vector. Refer to the figure 10.1 block diagram. The main advantage compared to the V/f control is the better speed regulation with higher torque capability at low speeds (frequencies below 5 Hz), allowing a sensible improvement of the inverter performance in permanent regimen. Comparing to the Sensorless Vector, the settings are simpler and easier. The VVW control uses the stator current measurement, the stator resistance value (that can be obtained with the self-tuning routine) and the induction motor nameplate data to perform automatically the torque estimation, the output voltage compensation and consequently the slip compensation, replacing the function of the parameters P0137 and P0138. In order to obtain a good speed regulation in permanent regimen, the slip frequency is calculated based on the load estimated torque, which considers the existent motor data. 10 10-1 10 10-2 Reference (Refer to Figure 13.9) P0151 P0100-P0104 Hold t P0151 Ud Ud Figure 10.1 - VVW control block diagram P0403 Ud P0404, P0399, P0401, P0409, P0402, P0403 P0133 P0134 DC Voltage Regulation P0202=5 (VVW Control) t TL/TR, sR Fslip Calculation + f slip Torque Estimation Filter + fo la lo m fo fo la lo Flux Control P0400, P0403, P0401, P0407, P0409, P0178 m* m P0295 fo m lo Io Calculation P0295 la Ia Calculation Output Voltage Compensation Ud iv , iw iv , iw Space Vector Modulation PWM Speed Direction PWM iv , iw lo MI 3Ø Ud Line VVW Control VVW Control 10.1 VVW Control [25] The parameter group [25] – VVW Control – contains only 5 parameters related to that function: P0139, P0140, P0141, P0202 and P0397. However, since the parameters P0139, P0140, P0141 and P0202 were already presented in the section 9.1, only the parameter P0397 will be described next. P0397 – Slip Compensation During Regeneration Adjustable Range: 0 = Inactive 1 = Active Proprieties: CFG and VVW Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 1 25 VVW Control Description: It enables or disables the slip compensation during the regeneration in the VVW control mode. Refer to the parameter P0138 in the section 9.1 for more details on the slip compensation. 10.2 Motor Data [43] The parameters for the used motor data setting are listed in this group. They must be adjusted according to the motor nameplate data (P0398 to P0406, except P0405) and by means of the Self-Tuning or from data of the motor data sheet (other parameters). In this section only the parameters P0399 and P0407 will be presented, the others are presented in the section 11.7. P0398 – Motor Service Factor Refer to the section 11.7 for more information. P0399 – Motor Rated Efficiency Adjustable Range: 50.0 to 99.9 % Proprieties: CFG and VVW Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 67.0 % 43 Motor Data Description: It sets the motor rated efficiency. This parameter is important for the VVW control precise operation. The inaccurate setting implies in incorrect calculation of the slip compensation and consequently an imprecise speed control. 10-3 10 VVW Control P0400 – Motor Rated Voltage P0401 – Motor Rated Current P0402 – Motor Rated Speed P0403 – Motor Rated Frequency P0404 – Motor Rated Power P0406 – Motor Ventilation Refer to the section 11.7 for more information. P0407 – Motor Rated Power Factor Adjustable Range: 0.50 to 0.99 % Proprieties: CFG and VVW Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 0.68 % 43 Motor Data Description: It is the motor power factor setting, according to the motor nameplate data (cos Ø). This parameter is important for the VVW control operation. The inaccurate setting will imply in incorrect calculation of the slip compensation. The default value of this parameter is adjusted automatically when the parameter P0404 is changed. The suggested value is valid for three-phase, IV pole WEG motors. For other motor types the setting must be done manually. P0408– Run Self-Tuning P0409 – Motor Stator Resistance (Rs) P0410 – Motor Magnetizing Current (Im) Refer to the section 11.8.5 for more information. 10.3 VVW Control Mode Start-up NOTE! Read the whole CFW-11 User Manual before installing, powering or operating the inverter. 10 Sequence for installation, verification, powering and start-up: a) Install the inverter: according to the chapter 3 – Installation and Connection of the CFW-11 User Manual, wiring all the power and control connections. 10-4 VVW Control b) Prepare the inverter and apply power: according to the section 5.1 of the CFW-11 User Manual. c) Adjust the password P0000=5: according to the section 5.3 of this manual. d) Adjust the inverter to operate with the application line and motor: by means of the “Oriented Start-up” Menu access P0317 and change its content to 1, which makes the inverter initiate the “Oriented Start-up” routine. The “Oriented Start-up” routine presents on the keypad (HMI) the main parameters in a logical sequence. The setting of these parameters prepares the inverter for operation with the application line and motor. Verify the step by step sequence in the figure 10.2. The setting of the parameters presented in this operation mode results in the automatic modification of the content of other inverter parameters and/or internal variables, as indicated in the figure 10.2. In this way one gets a stable operation of the control circuit with adequate values to obtain the best motor performance. During the “Oriented Start-up” routine the “Config” (Configuration) status will be indicated on the top left part of the keypad (HMI). Parameters related to the motor: - Program the contents of parameters from P0398 to P0407 directly with the motor nameplate data. Refer to the section 11.7 (Motor Data). - Options for the setting of parameter P0409: I – Automatic by the inverter, performing the self-tuning routine selected in P0408. II – From the motor test data sheet, supplied by the manufacturer. Refer to the section 11.7.1 in this manual. III – Manually, copying the parameters content of another CFW-11 that runs an identical motor. e) Setting of specific parameters and functions for the application: program the digital and analog inputs and outputs, HMI keys, etc., according to the application needs. For applications: - That are simple, which can use the factory settings programming for the digital and analog inputs and outputs, use the Menu “Basic Application”. Refer to the section 5.2.3 of the CFW-11 User Manual. - That require only the digital and analog inputs and outputs with programming different from the factory settings, use the Menu “I/O Configuration”. -That need functions as Flying Start, Ride-Through, DC Braking, Dynamic Braking, etc., access and modify those function parameters by means of the Menu “Parameter Groups”. 10 10-5 VVW Control Seq. Action/Result Display Indication Ready - Monitoring Mode. 1 0 0.0 0.0 - Press “ Menu ” (right "soft key"). Seq. - Set the content of P0202 pressing “Select”. Menu 9 2 - The group “00 ALL Ready PARAMETERS” is already 00 01 02 03 selected. 3 - The group “01 Ready PARAMETER GROUPS” is 00 01 02 03 selected. 0rpm LOC 13:48 to the used line voltage. Therefore press “Select”. 10 - The group “02 This change will affect 4 5 then selected. 00 01 02 03 - Press “Select”. Return - The parameter Ready “Oriented Start-up Oriented Start-up P0317: No ORIENTED START-UP” is P0317:No” is already P0321, P0322, P0323 and 0rpm LOC ALL PARAMETERS PARAMETER GROUPS ORIENTED START-UP CHANGED PARAMETERS 13:48 Ready - The content of 6 Therefore press “Select”. Select 11 0rpm LOC P0156, P0157, P0158, P0401 and P0404. The actuation time and level P0317 of the IGBTs overload showed. Oriented Start-up [000] No protection will be affected. 13:48 - The content of the Ready parameter is changed to P0317 “P0317 = [001] Yes” Return Save Config 0rpm LOC Type of Control P0202: VVW Line Rated Voltage P0296: 440 - 460 V Reset 13:48 Select Config 0rpm LOC Line Rated Voltage P0296: 440 - 460 V Application P0298: Normal Duty Reset 13:48 Select - If necessary, change the 0rpm LOC 13:48 13:48 Save content of P0398 according to the motor service factor. Oriented Start-up [001] Yes - Press “Save”. Type of Control [005] VVW to the inverter application. “P0317 = [000] No” is Return 7 13:48 P0202 content of P0298 according This change will affect Return 0rpm LOC - If necessary, change the 0rpm selected. - Press “Select”. Select P0400. Select LOC Config 13:48 content of P0296 according P0151, P0153, P0185, Ready Reset - If necessary, change the 0rpm Select 0rpm LOC Language P0201: English Type of Control P0202: V/f 60Hz Return Select LOC 13:48 until selecting the option "[005] “Save”. ALL PARAMETERS PARAMETER GROUPS ORIENTED START-UP CHANGED PARAMETERS Return - Next press VVW", and then press ALL PARAMETERS PARAMETER GROUPS ORIENTED START-UP CHANGED PARAMETERS Return Display Indication Config rpm A Hz 13:48 Action/Result 0rpm LOC Therefore press “Select”. Save 12 - In this moment the This change will affect the value of the current and the Oriented Start-up routine is time for the actuation of the initiated and the “Config” motor overload protection. Config LOC 0rpm Application P0298: Normal Duty Motor Service Factor P0398: 1.15 Reset 13:48 Select status is indicated at the top left part of the keypad (HMI). - If necessary, change the - The parameter Config “Language P0201: 8 LOC 0rpm Language P0201: English Type of Control P0202: V/f 60Hz English” is already selected. - If necessary, change Reset 13:48 13 content of P0399 according Config to the rated motor Motor Service Factor P0398: 1.15 Motor Rated Eff. P0399: 67.0 % efficiency. Therefore press “Select”. Select the language by pressing “Select”, next e to select the language and 10 then press “Save”. Figure 10.2 - VVW mode Oriented Start-up 10-6 Reset LOC 13:48 0rpm Select VVW Control Seq. 14 Action/Result Display Indication Seq. Action/Result - If necessary, change the - If necessary, change the content of P0400 according content of P0406 according to the motor rated voltage. Config Therefore press “Select”. Motor Rated Eff. P0399: 67.0 % Motor Rated Voltage P0400: 440 V This change corrects the output voltage by the factor x = P0400/P0296. Reset LOC 13:48 0rpm 19 Select Display Indication to the motor ventilation Config type. Therefore press Motor Rated Power P0404: 7.5 hp Motor Ventilation P0406: Self-Vent. “Select”. This change will affect Reset 0rpm LOC 13:48 Select P0156, P0157, P0158, P0399, and P0407. If necessary, change the content of P0407 according - If necessary, change the content of P0401 according to the motor rated current. 15 Therefore press “Select”. This change will affect P0156, P0157, P0158 and Config LOC 0rpm 20 Motor Rated Voltage P0400: 440V Motor Rated Current P0401: 13.5 A Reset 13:48 to the motor rated power factor. Therefore press “Select”. - At this point the keypad Select P0410. (HMI) presents the option for running the “Selftuning”. Whenever it is possible, one must run the - If necessary, change the Self-tuning. content of P0402 according 16 to the motor rated speed. Config Therefore press “Select”. Motor Rated Current P0401: 13.5A Motor Rated Speed P0402: 1750 rpm This change will affect P0122 to P0131, P0133, P0134, P0182, P0208, Reset LOC 13:48 0rpm 21 - Thus, press “Select” Config 0rpm LOC Motor Ventilation P0406: Self-Vent. Motor Rated Power Fac P0407: 0.68 Reset Config 13:48 Select 0rpm LOC Motor Rated Power Fac P0407: 0.68 Run Self-Tuning P0408: No Reset Ready 13:09 Select 0rpm LOC to access the parameter P0408 P0408 and then Run Self-Tuning [001] No Rotation to select the option “[001] Return 13:48 Save No Rotation”. Refer to the Select section 11.8.5 for more P0288 and P0289. details. - Next press “Save”. - After this the Self-tuning - If necessary, change the content of P0403 according to the motor rated 17 frequency. Therefore press “Select”. This change will affect P0402. routine is initiated and the Config LOC Reset 13:08 “SelfTun” status is indicated 0rpm Motor Rated Speed P0402: 1750 rpm Motor Rated Frequency P0403: 60 Hz at the top left part of the SelfTun keypad (HMI). 22 - The keypad (HMI) 0rpm LOC P0409 Estimating Rs will initiate the routine Select 13:48 presenting “P0409 Estimating Rs”. Wait until the end of the Self-tuning - If necessary, change the 18 content of P0404 according Config to the motor rated power. Motor Rated Frequency P0403: 60 Hz Motor Rated Power P0404: 7.5 hp Therefore press “Select”. This change will affect P0410. Reset LOC 13:48 routine. 0rpm Select - Once the Self-tuning routine has finished, the 23 inverter returns to the Monitoring Mode and it is ready to operate. Ready 0rpm LOC 0 0.0 0.0 rpm A Hz 13:48 Menu Figure 10.2 - VVW mode Oriented Start-up (cont.) 10 10-7 VVW Control 10 10-8 Vector Control VECTOR CONTROL It consists in the control type based on the separation of the motor current into two components: Flux producing current Id (oriented with the motor electromagnetic flux); Torque producing current Iq (perpendicular to the motor flux vector). The Id current is related to the motor electromagnetic flux, while the Iq current is directly related to the torque produced at the motor shaft. With this strategy one gets the so called decoupling, i.e., one can control the motor flux and torque independently by controlling the Id and Iq currents respectively. Since these currents are represented by vectors that rotate at the synchronous speed, when observed from a stationary referential, a referential transformation is done so that they are changed to the synchronous referential. In the synchronous referential these values become DC values proportional the respective vector amplitudes. This simplifies considerably the control circuit. When the Id vector is aligned with the motor flux, it can be said that the vector control is orientated. Therefore it is necessary that the motor parameters be correctly adjusted. Some of those parameters must be programmed with the motor nameplate data and others obtained automatically through self-tuning or from the motor data sheet supplied by the manufacturer. The figure 11.2 presents the block diagram for the vector control with encoder and the figure 11.1 for the sensorless vector control. The information of the speed, as well as of the currents measured by the inverter, will be used to obtain the correct vector orientation. In the vector with encoder control case, the speed is obtained directly from the encoder signal, while in the sensorless vector control there is an algorithm which estimates the speed, based in the output currents and voltages. The vector control measures the current, separates the flux and torque portions and transforms these variables to the synchronous referential. The motor control is accomplished by imposing the desired currents and comparing them with the actual values. 11.1 Sensorless Control and with Encoder The Sensorless Vector Control is recommended for the majority of the applications, because it allows the operation in a speed variation range of 1:100, accuracy in the speed control of 0.5 % of the rated speed, high starting torque and fast dynamic response. Another advantage of this control type is the greater robustness against sudden line voltage and load changes, avoiding unnecessary overcurrent trips. The necessary settings for the good operation of the sensorless vector control are done automatically. Therefore the used motor must be connected to the CFW-11 inverter. 11-1 11 11 Total Reference (refer to the figure 13.8) 11-2 Figure 11.1 - Sensorless vector control block diagram Ud Usd, Usq P0190 P0185 Gp = P0188 Gi = P0189 Maximum Output Voltage Regulator ψ* Gd = P0166 t Gp = P0161 Gi = P0162 n Speed Regulator Gp = 1.00 Gi = 0.00 Gp = P0186 Gi = P0187 DC Link Regulator + Torque Iq* Gp = P0175 Gi = P0176 P0179 Id* Id Iq Id Iq Id Flux Current Iq MOTOR model Gp = P0167 Gi = P0168 Current Regulator Torque Current N Estimated Speed ψ Stator Flux R.T. = On (refer to the Max FW = P0169 figure 12.8) Max REV = P0170 Flux Regulator Speed R.T.=OFF DIx = 15 (Speed/Torque) AIx = 2 – Max. Torque Current P01853 and when the Control Mode is Sensorless Vector (P0202=3). The operation at the low speed region may present instability. In this region the motor operation voltage is also very low, being difficult to be measured accurately. In order to keep a stable operation of the inverter in that region, the automatic commutation occurs, from sensorless mode to the so called I/f mode, which is a scalar control with imposed current. Scalar control with imposed current means a current control with a constant reference value, adjusted in a parameter and controlling only the frequency in an open loop. The parameter P0182 defines the speed below which the transition to I/f mode occurs and the parameter P0183 defines the value of the current to be applied to the motor. The minimum speed recommended for the operation of the Sensorless Vector Mode is 18 rpm for 60 Hz IV pole motors, and 15 rpm for 50 Hz IV pole motors. If P0182≤3 rpm the inverter will always operate in Sensorless Vector mode, i.e., the I/f function will be disabled. 11.3 Self-Tuning Some motor parameters that are not available on the motor nameplate, necessary for the operation of the sensorless vector or vector with encoder control, are estimated: stator resistance, motor flux leakage inductance, rotor time constant Tr , the rated magnetizing current of the motor and the mechanic time constant of the motor and the driven load. These parameters are estimated with the application of voltages and currents to the motor. The parameters related to the regulators used by the vector control, as well as other control parameters, are adjusted automatically in function of the motor parameters estimated through the self-tuning routine. The best self-tuning results are obtained with a preheated motor. The parameter P0408 controls the self-tuning routine. Depending on the chosen option some parameters can be obtained from tables that are valid for WEG motors. In the option P0408=1 (No Rotation) the motor remains stopped throughout the self-tuning. The magnetizing current value (P0410) is obtained from a table, valid for WEG motors up to 12 poles. In the option P0408=2 (Run for Im) the value of P0410 is estimated with the motor rotating and the load decoupled from the motor shaft. In the option P0408=3 (Run for Tm) the value of P0413 (Mechanic time constant – Tm) is estimated with the motor rotating. It must be done, preferably, with the load coupled to the motor. 11 11-5 Vector Control NOTE! Every time that P0408=1 or 2 the parameter P0413 (Mechanic time constant – Tm) will be adjusted for a value close to the motor rotor mechanic time constant. Therefore, the motor rotor inertia (table data valid for WEG motors), the inverter rated voltage and current, are taken into consideration P0408=2 (Run for Im) in the vector with encoder mode (P0202=4): After finishing the self-tuning routine, couple the load to the motor and set P0408=4 (Estimate Tm). In this case P0413 will be estimated taking into account also the driven load. If the option P0408=2 (Run for Im) is executed with the load coupled to the motor, an incorrect value of P0410 (Im) may be estimated. This will implicate in estimation error for P0412 (rotor time constant - Tr) and for P0413 (mechanic time constant – Tm). Overcurrent fault (F071) may also occur during the inverter operation. Note: The term “load” includes everything that might be coupled to the motor shaft, for instance, gearbox, inertia disk, etc. In the option P0408=4 (Estimate Tm) the self-tuning routine estimates only the P0413 (Mechanic time constant – Tm) value, with the motor rotating. It must be done, preferably, with the load coupled to the motor. During its execution, the self-tuning routine can be canceled by pressing the the values of P0409 through P0413 be all different from zero. key, provided that For more details on the self-tuning parameters, refer to the section 11.8.5 in this manual. Alternatives for the acquisition of the motor parameters: Instead of running the self-tuning, it is possible to obtain the values for P0409 to P0412 in the following manner: - From the motor test data sheet that can be supplied by its manufacturer. Refer to the section 11.7 of this manual. - Manually, by copying the contents of the parameters from another CFW-11 inverter that uses an identical motor. 11.4 Optimal Flux for Sensorless Vector Control NOTE! Active function only on the Sensorless Vector mode (P0202=3), if P0406=2. The Optimal Flux function can be used for driving some types of WEG motors (*) making it possible the operation at low speed with rated torque without the need of forced ventilation on the motor. The frequency range for operation is 12:1, i.e., from 5 Hz to 60 Hz for 60 Hz rated frequency motors and from 4.2 Hz to 50 Hz for 50 Hz rated frequency motors. NOTE! 11 (*) WEG motors that can be used with the Optimal Flux function: Nema Premium Efficiency, Nema High Efficiency, IEC Premium Efficiency, IEC Top Premium Efficiency and “Alto Rendimento Plus”. 11-6 Vector Control When this function is activating, the motor flux is controlled in a way to reduce their electric losses on slow speeds. That flux is dependent of the torque current filtered (P0009). The Optimal Flux function is unnecessary in motors with independent ventilation. 11.5 Torque Control In vector control modes sensorless or with encoder, it is possible to use the inverter in torque control mode instead of using it in speed control mode. In this case the speed regulator must be kept saturated and the imposed torque value is defined by the torque limits in P0169/P0170. Performance of the torque control: Vector control with encoder: Torque control range: 10 % to 180 %; Accuracy: ± 5 % of the rated torque. Sensorless vector control: Torque control range: 20 % to 180 %; Accuracy: ± 10 % of the rated torque; Minimum operating frequency: 3 Hz. When the speed regulator is positively saturated, i.e., forward speed direction defined in P0223/P0226, the value for the torque current limitation is adjusted in P0169. When the speed regulator is negatively saturated, i.e., reverse speed direction, the value for the torque current limitation is adjusted in P0170. The torque at the motor shaft (Tmotor) in % is given by the formula: (*) The formula described next must be used for Forward Torque. For Reverse Torque replace P0169 by P0170. Tmotor = p0401 x p0169* x k 100 (p0401) 2 - P0410 x p0178 100 x 100 2 Being: Nnom = motor synchronous speed, N = actual motor speed K= 1 for N ≤ P0190 x Nnom P0400 Nnom x p0190 for N > P0190 x Nnom N P0400 P0400 11 11-7 Vector Control NOTE! For torque control in the sensorless vector mode (P0202=3), observe: - The torque limits (P0169/P0170) must be higher than 30 % to assure the motor starting. After the start and with the motor rotating above 3 Hz, they can be reduced, if necessary, to values below 30 %. - For torque control applications with frequencies until to 0 Hz, use the vector with encoder control mode (P0202=4). - In the vector with encoder control type set the speed regulator for the mode “optimized for torque control” (P0160=1), besides keeping it saturated. NOTE! The motor rated current must be equivalent to the CFW-11 rated current, in order that the torque control has the best possible accuracy. Settings for the torque control: Torque limitation: 1. Via parameters P0169, P0170 (through the keypad (HMI), Serial or Fieldbus). Refer to the section 11.8.6; 2. Through the analog inputs AI1, AI2, AI3 or AI4. Refer to the section 13.1.1, option 2 (maximum torque current). Speed reference: 3. Set the speed reference 10 %, or more, higher than the working speed. This assures that the speed regulator output remains saturated at the maximum value allowed by the torque limit adjustment. NOTE! The torque limitation with the saturated speed regulator has also a protection (limitation) function. E.g.: for a winder, when the material being wound brakes, the regulator leaves the saturated condition and starts controlling the motor speed, which will be kept at the speed reference value. 11.6 Optimal Braking NOTE! Only activated on the Vector with Encoder mode (P0202=3 or 4), when P0184=0, P0185 is smaller than the standard value and P0404 < 21 (75 CV). NOTE! The occurrence of optimal braking may cause at the motor: - Increase of the vibration level; - Increase of the acoustic noise; - Increase of the temperature. Verify the impact of those effects in the application before using the optimal braking. It is a function that helps the motor controlled braking, eliminating in many cases the need of additional braking IGBT and braking resistor. 11 The Optimal Braking makes it possible braking the motor with a higher torque than the one obtained with traditional methods, as for instance, the braking by the injection of direct current (DC braking). In the DC braking case, only the losses in the motor rotor are used to dissipate the energy stored as the mechanic load 11-8 Vector Control inertia, rejecting the total friction losses. With the Optimal Braking, in the other hand, the total losses in the motor, as well as the total inverter losses, are used. It is possible to get a braking torque roughly 5 times greater than with DC braking. In the figure 11.3 the Torque x Speed curve of a typical 10 hp/7.5 kW IV pole motor is presented. The braking torque obtained at the rated speed, for an inverter with a torque limit (P0169 and P0170) adjusted in a value equal to the motor rated torque, is supplied by the TB1 point on the figure 11.3. The value of TB1 is on the function of the motor efficiency, and it is defined by the following expression, being despised the attrition losses: TB1 = 1-η η Where: η = motor efficiency In the 11.3 figure case, the efficiency of the motor for the rated load is η=0.84 (or 84 %), which results in TB1=0.19 or 19 % of the motor rated torque. The braking torque, starting from the TB1 point, varies in the inverse ratio of the speed (1/N). At low speeds, the braking torque reaches the torque limit of the inverter. In the figure 11.3 case, the torque reaches the torque limitation (100 %) when the speed is less than approximately 20 % of the rated speed. It is possible to increase the braking torque by increasing the inverter current limitation during the optimal braking (P0169) – torque in the forward speed direction or P0170 – reverse). Generally smaller motors have lower efficiency because they present more losses. Therefore, comparatively higher braking torque is obtained if they are compared to bigger motors. Examples: 1 hp/0.75 kW, IV poles: η=0.76 resulting in TB1=0.32; 20 hp/15.0 kW, IV poles: η=0.86 resulting in TB1=0.16. T Tnom 1.0 (a) (b) TB1 0 11 (c) 0 0.2 1.0 2.0 N nnom Figure 11.3 - T x N curve for Optimal Braking with a typical 10 hp/7.5 kW motor, driven by an inverter with the torque adjusted at a value equal to the motor rated torque 11-9 Vector Control (a) Torque generated by the motor in normal operation, driven by the inverter in the “motor mode” (load resistant torque). (b) Braking torque generated by the Optimal Braking use. (c) Braking torque generated by the DC braking use. In order to use the Optimal Braking: (a) Activate the optimal braking by setting P0184=0 (DC Link Regulation Mode=with losses) and set the DC link regulation level in P0185, as presented in the section 11.8.7, with P0202=3 or 4 and P0404 smaller than 21 (75hp). (b) In order to enable and disable the Optimal Braking via a digital input, set one of the inputs (DIx) for “DC Link Regulation”. (P0263…P0270=25 and P0184=2). Results: DIx=24 V (closed): Optimal Braking is active, equivalent to P0184=0. DIx=0 V (open): Optimal Braking is inactive. 11.7 Motor Data [43] In this group are listed the parameters for the setting of the used motor data. Adjust them according to the motor nameplate data (P0398 to P0406), except P0405, and by means of the self-tuning routine or with the data existent in the motor data sheet (the other parameters). In the Vector Control mode the parameters P0399 and P0407 are not used. P0398 – Motor Service Factor Adjustable Range: 1.00 to 1.50 Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 1.00 43 Motor Data Description: It is the continuous overload capability, i.e., a reserve of power that gives the motor the capability to withstand working in adverse conditions. Set it according to the value informed on the motor nameplate. It affects the motor overload protection. P0399 – Motor Rated Efficiency 11 Refer to the section 10.2 for more details. 11-10 Vector Control P0400 – Motor Rated Voltage Adjustable Range: 0 to 690 V Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory 220 V (P0296=0) Setting: 440 V (P0296=1, 2, 3 or 4) 575 V (P0296=5 or 6) 690 V (P0296=7 or 8) 43 Motor Data Description: Set it according to the motor nameplate data and to the motor cable wiring in the connection box. This value cannot be higher than the rated voltage adjusted in P0296 (Line Rated Voltage). NOTE! In order to validate a new P0400 setting out of the Oriented Start-up Routine it is necessary to cycle the power of the inverter. P0401 – Motor Rated Current Adjustable Range: 0 to 1.3xInom-ND Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 1.0xInom-ND 43 Motor Data Description: Set it according to the used motor nameplate data, taking into consideration the motor voltage. In the Guided Start-up routine the value adjusted in P0401 automatically modifies the parameters related to the motor overload protection, according to the table 11.2. P0402 – Motor Rated Speed Adjustable 0 to 18000 rpm Range: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 1750 rpm (1458 rpm) 43 Motor Data Description: Set it according to the used motor nameplate data. 11 For V/f and VVW controls the setting is from 0 to 18000 rpm. For vector control the setting is from 0 to 7200 rpm. 11-11 Vector Control P0403 – Motor Rated Frequency Adjustable Range: 0 to 300 Hz Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory 60 Hz Setting: (50 Hz) 43 Motor Data Description: Set it according to the used motor nameplate data. For V/f and VVW controls the setting range goes up to 300 Hz. For vector control the setting range is from 30 Hz to 120 Hz. P0404 – Motor Rated Power Adjustable Range: 0 to 58 (refer to the next table) Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS 43 Motor Data Description: Set it according to the used motor nameplate data. 11 11-12 Factory Setting: Motormax-ND Vector Control Table 11.1 - P0404 (Motor Rated Power) setting P0404 Motor Rated Power (hp) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 0.33 0.50 0.75 1.0 1.5 2.0 3.0 4.0 5.0 5.5 6.0 7.5 10.0 12.5 15.0 20.0 25.0 30.0 40.0 50.0 60.0 75.0 100.0 125.0 150.0 175.0 180.0 200.0 220.0 250.0 P0404 Motor Rated Power (hp) 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 270.0 300.0 350.0 380.0 400.0 430.0 440.0 450.0 475.0 500.0 540.0 600.0 620.0 670.0 700.0 760.0 800.0 850.0 900.0 1000.0 1100.0 1250.0 1400.0 1500.0 1600.0 1800.0 2000.0 2300.0 2500.0 NOTE! When adjusted via keypad (HMI), this parameter may change the parameter P0329 automatically. Refer to the section 12.7.2. P0405 – Number of Encoder Pulses Adjustable Range: 100 to 9999 ppr Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory 1024 ppr Setting: 43 Motor Data Description: It sets the number of pulses per rotation (ppr) of the used incremental encoder. 11 11-13 Vector Control P0406 – Motor Ventilation Adjustable Range: 0 = Self-Ventilated 1 = Separate Ventilation 2 = Optimal Flux Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 0 43 Motor Data Description: During the Oriented Start-up Routine, the value adjusted in P0406 changes the parameters related to the motor overload automatically, in the following manner: Table 11.2 - Motor overload protection modification in function of P0406 P0406 0 1 2 P0156 (Overl.Curr.100 %) 1.05xP0401 1.05xP0401 1.05xP0401 P0157 (Overl.Curr.50 %) 0.9xP0401 1.0xP0401 1.0xP0401 P0158 (Overl.Curr.5 %) 0.5xP0401 1.0xP0401 1.0xP0401 ATTENTION! Refer to the section 11.4 for more details on the use of option P0406=2 (Optimal Flux). P0407 – Motor Rated Power Factor Refer to the section 10.2 for more details. P0408 – Run Self-Tuning P0409 – Motor Stator Resistance (Rs) P0410 – Motor Magnetizing Current (Im) P0411 – Motor Flux Leakage Inductance (σls) P0412 – Lr/Rr Constant (Rotor Time Constant – Tr) P0413 – Tm Constant (Mechanical Time Constant) Self-Tuning function parameters. Refer to the section 11.8.5. 11.7.1 Adjustment of the Parameters P0409 to P0412 Based on the Motor Data Sheet Being in the possession of the motor equivalent circuit data, it is possible to calculate the value to be programmed in the parameters from P0409 to P0412, instead of using the self-tuning to obtain them. 11 11-14 Vector Control Input data: Motor data sheet: Vn = voltage used in the tests to obtain the motor parameters, in Volts; fn = frequency used in the tests to obtain the motor parameters, in Hz; R1= resistance of the motor stator per phase, in Ohms; R2 = resistance of the motor rotor per phase, in Ohms; X1 = stator inductive reactance, in Ohms; X2 = rotor inductive reactance, in Ohms; Xm = magnetizing inductive reactance, in Ohms; Io = motor no load current; ω = angular speed. ω =2 x π x fn P0409 = P0410 = P0411 = P0412 = P0400 x R1 Vn Vn x Io x 0.95 P0400 P0400 x [X1 +(X2 x Xm)/(X2 + Xm)] Vn x ω P0400 x (Xm + X2) Vn x ω x R2 11.8 Vector Control [29] 11.8.1 Speed Regulator [90] The parameters related to the CFW-11 speed regulator are presented in this group. P0160 – Speed Regulator Optimization Adjustable Range: 0 = Normal 1 = Saturated Proprieties: CFG and Vector Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 0 29 Vector Control 90 Speed Regulator Description: Set P0160=1 (Saturated) for torque control in vector mode with encoder. For more details refer to the section 11.5 in this manual. 11-15 11 Vector Control P0161 – Speed Regulator Proportional Gain Adjustable Range: 0.0 to 63.9 Factory Setting: 7.4 Factory Setting: 0.023 P0162 – Speed Regulator Integral Gain Adjustable Range: 0.000 to 9.999 Proprieties: Vector Access groups via HMI: 01 PARAMETER GROUPS 29 Vector Control 90 Speed Regulator Description: The speed regulator gains are calculated automatically in function of the parameter P0413 (Tm constant). However, these gains can be adjusted manually in order to optimize the speed dynamic response, which becomes faster with their increase. Yet, if the speed begins to oscillate, they must be reduced. In a general manner, one can say that the Proportional gain (P0161) stabilizes abrupt speed or reference changes, while the Integral gain (P0162) corrects the error between the reference and the speed, and improves the torque response at low speeds as well. Procedure for Manual Optimization of the Speed Regulator: 1. Select the acceleration (P0100) and/or deceleration (P0101) time according to the application. 2. Adjust the speed reference for 75 % of the maximum value. 3. Configure an analog output (AOx) for Real Speed, by programming P0251, P0254, P0257 or P0260 in 2. 4. Disable the speed ramp (Run/Stop=Stop) and wait until the motor stops. 5. Enable the speed ramp (Run/Stop=Run). Observe with an oscilloscope the motor speed signal at the chosen analog output. 6. Verify among the options of the figure 11.4, which waveform best represents the observed signal. n(v) n(v) n(v) t (s) a) Integral Gain – P0162 small and/ or Proportional Gain – P0161 high. t (s) b) Optimized speed regulator t (s) c)Integral Gain – P0162 high and/or Proportional Gain – P0161 small. Figure 11.4 - Speed regulators response types 7. Adjust P0161 and P0162 according to the response type presented in the figure 11.4. a) Increase the proportional gain (P0161) and/or increase the integral gain (P0162); b) Speed regulator is optimized; c) Reduce the proportional and/or integral gain. 11 11-16 Vector Control P0163 – Local Reference Offset P0164 – Remote Reference Offset Adjustable Range: -999 to 999 Factory Setting: Proprieties: Vector Access groups via HMI: 01 PARAMETER GROUPS 0 29 Vector Control 90 Speed Regulator Description: It adjusts the analog inputs (AIx) speed reference offset. Refer to the figure 13.2. P0165 – Speed Filter Adjustable Range: 0.012 to 1.000 s Proprieties: Vector Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 0.012 s 29 Vector Control 90 Speed Regulator Description: It adjusts the speed filter time constant. Refer to the figure 13.2. NOTE! Generally, this parameter must not be changed. The increment in its value turns the system response slower. P0166 – Speed Regulator Differential Gain Adjustable Range: 0.00 to 7.99 Factory Setting: Proprieties: Vector Access groups via HMI: 01 PARAMETER GROUPS 0.00 29 Vector Control 90 Speed Regulator 11 11-17 Vector Control Description: The differential action may minimize the effects of the application or removal of load, in the motor speed. Refer to the figure 11.2. Table 11.3 - Differential gain action in the speed regulator P0166 0.00 0.01 a 7.99 Differential gain actuation Inactive Active 11.8.2 Current Regulator [91] The parameters related to the CFW-11 current regulator are presented in this group. P0167 – Current Regulator Proportional Gain Adjustable Range: 0.00 to 1.99 Factory Setting: 0.50 P0168 – Current Regulator Integral Gain Adjustable Range: 0.000 to 1.999 Proprieties: Vector Access groups via HMI: 01 PARAMETER GROUPS Factory 0.010 Setting: 29 Vector Control 91 Current Regulator Description: These parameters are adjusted automatically in function of the parameters P0411 and P0409. NOTE! Do not modify these parameters. 11.8.3 Flux Regulator [92] The parameters related to the CFW-11 flux regulator are presented next. P0175 – Flux Regulator Proportional Gain Adjustable Range: 11 11-18 0.0 to 31.9 Factory Setting: 2.0 Vector Control P0176 – Flux Regulator Integral Gain Adjustable Range: 0.000 to 9.999 Proprieties: Vector Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 0.020 29 Vector Control 92 Flux Regulator Description: These parameters are adjusted automatically in function of the parameter P0412. In general, the automatic setting is sufficient and the readjustment is not necessary. These gains must only be readjusted manually when the flux current signal (Id*) is unstable (oscillating) and compromising the system operation. NOTE! For gains in P0175>12.0 the flux current (Id*) may become unstable. Note: (Id*) is observed at the analog outputs AO3 and/or AO4, by setting P0257=22 and/or P0260=22. P0178 – Rated Flux Adjustable Range: 0 to 120 % Factory Setting: 100 % Factory Setting: 120 % P0179 – Maximum Flux Adjustable Range: 0 to 120 % Proprieties: Vector Access groups via HMI: 01 PARAMETER GROUPS 29 Vector Control 92 Flux Regulator Description: The parameter P0178 is the flux reference, while the parameter P0179 defines the maximum value for the flux (magnetization) current. NOTE! These parameters must not be modified. 11 11-19 Vector Control P0181 – Magnetization Mode Adjustable Range: 0 = General Enable 1 = Run/Stop Factory Setting: Proprieties: CFG and Encoder Access groups via HMI: 01 PARAMETER GROUPS 0 29 Vector Control 92 Flux Regulator Description: Table 11.4 - Magnetization Mode P0181 0 = General Enable 1 = Run/Stop Action Applies magnetizing current after General Enabling = ON Applies magnetizing current after Run/Stop = Run In the sensorless vector control mode, the magnetizing current is permanently active. In order to disable it when the motor is stopped, a digital input programmed for General Enabling can be used. There is also the possibility of programming P0217 in 1 (active). Refer to the section 12.6. Besides this, a delay for disabling the magnetizing current can be set by programming P0219 bigger than zero. P0188 – Proportional Gain of the Maximum Output Voltage Regulator P0189 – Integral Gain of the Maximum Output Voltage Regulator Adjustable Range: 0.000 to 7.999 Proprieties: Vector Access groups via HMI: 01 PARAMETER GROUPS Factory P0188=0.200 Setting: P0189=0.001 29 Vector Control 92 Flux Regulator Description: These parameters adjust the maximum output voltage regulator gains. In general the factory setting is adequate for the majority of the applications. P0190 – Maximum Output Voltage 11 Adjustable Range: 0 to 690 V Factory Setting: Proprieties: Vector Access groups via HMI: 01 PARAMETER GROUPS 29 Vector Control 92 Flux Regulator 11-20 0.95 x P0296. Automatic setting during the Oriented Start-up Routine: 0.95 x P0400. Vector Control Description: This parameter defines the value of the maximum output voltage. Its standard value is defined in the condition of the nominal supply voltage. The voltage reference used in the regulator "Maximum output voltage" (see the illustration 11.1 or 11.2) is directly proportional to the voltage supply. If this voltage increases, the output voltage will then be able to increase to the adjusted value in the parameter P0400 - Nominal Motor Voltage. If the voltage supply decreases, the maximum output voltage will decrease in the same proportion. 11.8.4 I/f Control [93] P0182 – Speed for I/f Control Actuation Adjustable Range: 0 to 90 rpm Factory 18 rpm Setting: Proprieties: Sless Access groups via HMI: 01 PARAMETER GROUPS 29 Vector Control 93 I/F Control Description: It defines the speed below witch the transition form the sensorless to the control I/f occurs. The minimum recommended speed for the sensorless vector control operation is 18 rpm for 60 Hz rated frequency IV pole motors and 15 rpm for 50 Hz rated frequency IV pole motors. NOTE! For P0182≤3 rpm the I/f function will be disabled and the inverter will remain always in the sensorless vector mode. P0183 – Current in the I/f Mode Adjustable Range: 0 to 9 Factory Setting: Proprieties: Sless Access groups via HMI: 01 PARAMETER GROUPS 1 29 Vector Control 93 I/F Control 11 11-21 Vector Control Description: It defines the current to be applied to the motor when the inverter is operating in the I/f mode, i.e., with the motor speed below the value defined by P0182. Table 11.5 - Current applied in the I/f mode P0183 0 1 2 3 4 5 6 7 8 9 Current in the I/f mode as a percentage of P0410 (Im) 100 % 111 % 122 % 133 % 144 % 155 % 166 % 177 % 188 % 200 % 11.8.5 Self-Tuning [05] and [94] In that group are the parameters that are related to the motor and can be estimated by the inverter during the self-tuning routine. P0408 – Run Self-Tuning Adjustable Range: 0 = No 1 = No Rotation 2 = Run for Im 3 = Run for Tm 4 = Estimate Tm Factory 0 Setting: Proprieties: CFG, Vector and VVW Access groups via HMI: 01 PARAMETER GROUPS 29 Vector Control 05 SELF-TUNING or 94 Self-tuning Description: By changing from the factory setting to one of the 4 available options, it is possible to estimate the value of the parameters related to the motor being used. Refer to the next description for more details on each option. Table 11.6 - Self-tuning options P0408 0 1 2 3 4 Self-tuning No No Rotation Run for Im Run for Tm Estimate Tm Control Type Sensorless vector, with encoder or VVW Sensorless vector or with encoder Vector with encoder Vector with encoder Estimate Parameters – P0409, P0410, P0411, P0412 e P0413 P0413 P0408=1 – No rotation: The motor stands still during the self-tuning. The P0410 value is obtained from a table, valid for WEG motors up to 12 poles. 11 NOTE! Therefore P0410 must be equal to zero before initiating the self-tuning. If P0410≠0, the self-tuning routine will keep the existent value. 11-22 Vector Control Note: When using another brand of motor P0410 must be adjusted with the adequate value (no load motor current) before initiating the self-tuning. P0408=2 Run for Im: The P0410 value is estimated with the motor rotating. It must be executed without load coupled to the motor. P0409, P0411 to P0413 are estimated with the motor standing still. ATTENTION! If the option P0408=2 (Run for Im) is performed with the load coupled to the motor, an incorrect value of P0410 (Im) may be estimated. This will implicate in estimation error for P0412 (rotor time constant - Tr) and for P0413 (mechanic time constant – Tm). Overcurrent fault (F071) may also occur during the inverter operation. Note: The term “load” includes everything that might be coupled to the motor shaft, for instance, gearbox, inertia disk, etc. P0408=3 Run for Tm: The value of P0413 (Mechanic time constant – Tm) is estimated, with the motor rotating. It must be done, preferably, with the load coupled to the motor. P0409 to P0412 are estimated with the motor standing still and P0410 is estimated in the same manner as with P0408=1. P0408=4 – Estimate Tm: it estimates only the P0413 (Mechanic time constant – Tm) value, with the motor rotating. It must be done, preferably, with the load coupled to the motor. NOTES! Every time that P0408=1 or 2: The parameter P0413 (Mechanic time constant – Tm) will be adjusted to a value close to the motor mechanic time constant. Therefore, the motor rotor inertia (table data valid for WEG motors), the inverter rated voltage and current are taken into consideration. Vector mode with encoder (P0202=4): When using P0408=2 (Run for Im), one must, after finishing the self-tuning routine, couple the load to the motor and set P0408=4 (Estimate Tm) in order to estimate the value of P0413. In this case P0413 will also consider the driven load. VVW mode – Voltage Vector WEG (P0202=5): In the VVW control self-tuning routine only the value of the stator resistance (P0409) will be obtained. Therefore, the self-tuning will always be performed without rotating the motor. Better self-tuning results are obtained with the motor warm. P0409 – Motor Stator Resistance (Rs) Adjustable Range: 0.000 to 9.999 ohm Proprieties: CFG, Vector and VVW Access groups via HMI: 01 PARAMETER GROUPS 29 Vector Control Factory Setting: 0.000 ohm 05 SELF-TUNING or 11 94 Self-tuning 11-23 Vector Control Description: It is the value estimated by the self-tuning. NOTE! The P0409 setting determines the value of the current regulator integral gain P0168. The parameter P0168 is recalculated every time the content of P0409 is modified via keypad (HMI). P0410 – Motor Magnetizing Current (Im) Adjustable Range: 0 to 1.25 x Inom-ND Factory Setting: Inom-ND Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 29 Vector Control 05 SELF-TUNING or 94 Self-tuning Description: It is the motor magnetizing current value. It can be estimated by the self-tuning routine when P0408=2 (Run for Im) or obtained from an internal table based in standard WEG motors, when P0408=1 (No rotation). When a standard WEG motor is not used and it is not possible to run the self-tuning with P0408=2 (Run for Im), then adjust P0410 with a value equal to the motor no load current, before initiating the self-tuning. For P0202=4 (vector mode with encoder), the value P0410 determines the motor flux, therefore it must be properly adjusted. If it is low, the motor will operate with a reduced flux compared to the rated condition, having, consequently, its torque capability reduced. P0411 – Motor Flux Leakage Inductance (σls) Adjustable Range: 0.00 to 99.99 mH Proprieties: CFG and Vector Access groups via HMI: 01 PARAMETER GROUPS 29 Vector Control Factory Setting: 0.00 mH 05 SELF-TUNING or 94 Self-tuning Description: It is the value estimated by the self-tuning. The P0411 setting determines the current regulator proportional gain. NOTE! When adjusted via the keypad (HMI), this parameter may change the parameter P0167 automatically. 11 11-24 Vector Control P0412 – Lr/Rr Constant (Rotor Time Constant – Tr) Adjustable Range: 0.000 to 9.999 s Factory Setting: Proprieties: Vector Access groups via HMI: 01 PARAMETER GROUPS 0.000 s 05 Self-tuning 29 Vector Control or 94 Self-tuning Description: The P0412 setting determines the flux regulator gains (P0175 and P0176). The value of this parameter interferes in the speed accuracy in the sensorless vector control. Normally the self-tuning is performed with the motor cold. Depending on the motor, the P0412 value may vary more or less with the motor temperature. Thus, for the sensorless vector control and normal operation with the motor warm, P0412 must be adjusted until the speed of the motor with load (measured at the motor shaft with a tachometer) stays equal to that one indicated on the keypad (HMI) (P0001). This adjustment must be performed with half the rated speed. For P0202=4 (vector with encoder), if P0412 is incorrect, the motor will loose torque. Thus, one must adjust P0412 so that at half the rated speed, and with stable load, the motor current (P0003) stays the lowest possible. In the sensorless vector control mode the P0175 gain, provided by the self-tuning, will be limited in the range: 3.0≤P0175≤8.0. Table 11.7 - Typical rotor constant (Tr) values for WEG motors Motor Power (hp) / (kW) 2 / 1.5 5 / 3.7 10 / 7.5 15 / 11 20 / 15 30 / 22 50 / 37 100 / 75 150 / 110 200 / 150 300 / 220 350 / 250 2 (50 Hz/60 Hz) 0.19 / 0.14 0.29 / 0.29 - / 0.38 0.52 / 0.36 0.49 / 0.51 0.70 / 0.55 - / 0.84 1.64 / 1.08 1.33 / 1.74 - / 1.92 - / 2.97 -/- 500 / 375 -/- Tr (s) Number of Poles 4 (50 Hz/60 Hz) 6 (50 Hz/60 Hz) 0.13 / 0.14 0.1 / 0.1 0.18 / 0.12 - / 0.14 0.32 / 0.25 0.21 / 0.15 0.30 / 0.25 0.20 / 0.22 0.27 / 0.29 0.38 / 0.2 0.37 / 0.34 0.35 / 0.37 0.55 / 0.54 0.62 / 0.57 1.32 / 0.69 0.84 / 0.64 1.05 / 1.01 0.71 / 0.67 - / 0.95 - / 0.65 1.96 / 2.97 1.33 / 1.30 1.86 / 1.85 - / 1.53 - / 1.87 -/- 8 (50 Hz/60 Hz) 0.07 / 0.07 0.14 / 0.11 0.13 / 0.14 0.28 / 0.22 0.21 / 0.24 - / 0.38 0.31 / 0.32 0.70 / 0.56 - / 0.67 - / 1.03 -/-/-/- NOTE! When adjusted via the keypad (HMI), this parameter may change automatically the following parameters: P0175, P0176, P0327 and P0328. 11 11-25 Vector Control P0413 – Tm Constant (Mechanical Time Constant) Adjustable Range: 0.00 to 99.99 s Proprieties: Vector Access groups via HMI: 01 PARAMETER GROUPS 29 Vector Control Factory Setting: 0.00 s 05 Self-tuning or 94 Self-tuning Description: The P0413 setting determines the speed regulator gains (P0161 and P0162). When P0408=1 or 2, it must be observed: If P0413=0, the time constant Tm will be obtained in function of the inertia of the programmed motor (table value); If P0413>0, the value of P0413 will not be changed by the self-tuning. Sensorless vector control (P0202=3): When the P0413 value obtained through the self-tuning provides inadequate speed regulator gains (P0161 and P0162), it is possible to change them by setting P0413 via keypad (HMI); The P0161 gain provided by the self-tuning or through P0413 change, will be limited to the range: 6.0≤P0161≤9.0; The P0162 value varies in function of the P0161 value; In case it be necessary to increase even more these gains, they must be adjusted directly at P0161 and P0162. Note: Values of P0161>12.0 may turn the torque current (Iq) and the motor speed unstable (oscillating). Vector control with encoder (P0202=4): The P0413 value is estimated by the self-tuning when P0408=3 or 4. The measurement procedure consists in accelerating the motor up to 50% of the rated speed, applying a current step equal to the motor rated current. In case that it is not possible to submit the load to this type of request, adjust P0413 via keypad (HMI), refer to the section 11.8.1. 11.8.6 Torque Current Limitation [95] The parameters placed in this group define the torque limitation values. P0169 – Maximum Forward Torque Current P0170 – Maximum Reverse Torque Current 11 Adjustable Range: 0.0 to 650.0 % Proprieties: Vector Access groups via HMI: 01 PARAMETER GROUPS 29 Vector Control 95 Torque Curr.Limit 11-26 Factory Setting: 125.0 % Vector Control Description: These parameters limit the motor current component responsible for producing forward torque (P0169) or reverse (P0170). The setting is expressed in percentage of the motor rated current (P0401). In case that any Analog Input (AIx) be programmed for the option 2 (Maximum Torque Current), P0169 and P0170 become inactive and the current limitation will be specified by the AIx. In this case the limitation value can be monitored at the parameter correspondent to the programmed AIx (P0018 … P0021). In the torque limitation condition the motor current can be calculated by: 2 Imotor= p0169 or p0170* x P0401 + (P0410)2 100 The maximum torque developed by the motor is given by: P0401 x P0169(*) or P0170 x K 100 Tmotor(%)= (P0401)2 - P0410 x P0178 2 x100 100 Where: Nnom = motor synchronous speed, N = actual motor speed 1 for N ≤ P0190 x Nnom P0400 K= Nnom x p0190 for N > P0190 x Nnom N P0400 P0400 (*) In case that the current limitation be provided by an analog input, replace P0169 or P0170 by P0018 or P0019, or, P0020 or P0021, according to the programmed AIx. For more details refer to the section 13.1.1. P0171 – Maximum Forward Torque Current at Maximum Speed P0172 – Maximum Reverse Torque Current at Maximum Speed Adjustable Range: 0.0 to 650.0 % Proprieties: Vector Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 125.0 % 29 Vector Control 95 Torque Curr.Limit 11 11-27 Vector Control Description: Torque current limitation in function of the speed: Torque current limitation P0170/P0169 P0173 = 0 P0172/P0171 P0173 = 1 Synchronous speed x p0190 P0400 P0134 n Figure 11.5 - Torque limitation actuation curve at maximum speed This function stays inactive when the contents of P0171/P0172 are higher or equal to the contents of P0169/ P0170. P0171 and P0172 do also act during optimal braking limiting the maximum output current. P0173 – Maximum Torque Curve Type Adjustable Range: 0 = Ramp 1 = Step Factory Setting: Proprieties: Vector Access groups via HMI: 01 PARAMETER GROUPS 0 29 Vector Control 95 Torque Curr.Limit Description: It defines how the actuation of the torque limitation curve will be at the field weakening region. Refer to the figure 11.5. 11.8.7 DC Link Regulator [96] For the deceleration of high inertia loads with short deceleration times, the CFW-11 has available the DC Link Regulation function, which avoids the tripping of the inverter by overvoltage in the DC link (F022). P0184 – DC Link Regulation Mode 11 Adjustable Range: 0 = With losses 1 = Without losses 2 = Enable/Disable DIx Proprieties: CFG and Vector Access groups via HMI: 01 PARAMETER GROUPS 29 Vector Control 96 DC Link Regulator 11-28 Factory Setting: 1 Vector Control Description: It enables or disables the Optimal Braking function (section 11.6) in the DC voltage regulation, according to the next table. Table 11.8 - DC link regulation modes P0184 Action 0 = With losses (Optimal Braking) The Optimal Braking is active as described at P0185. This assures the minimum possible deceleration time without using dynamic or regenerative braking 1 = Without losses Automatic control of the deceleration ramp. The Optimal Braking is inactive. The deceleration ramp is automatically adjusted in order to keep the DC link below the level adjusted in P0185. This procedure avoids the overvoltage fault at the DC link (F022). It can also be used with eccentric loads DIx = 24 V: Braking actuates as described for P0184=1 DIx = 0 V: The Without Losses Braking stays inactive. The DC link voltage will be controlled by the parameter P0153 (Dynamic Braking) 2 = Enable/Disable via DIx P0185 – DC Link Voltage Regulation Level Adjustable Range: 339 to 400 V 585 to 800 V 585 to 800 V 585 to 800 V 585 to 800 V 809 to 1000 V 809 to 1000 V 924 to 1200 V 924 to 1200 V Proprieties: Vector Access groups via HMI: 01 PARAMETER GROUPS Factory P0296=0: 400 V Setting: P0296=1: 800 V P0296=2: 800 V P0296=3: 800 V P0296=4: 800 V P0296=5: 1000 V P0296=6: 1000 V P0296=7: 1000 V P0296=8: 1200 V 29 Vector Control 96 DC Link Regulator Description: This parameter defines the DC link voltage regulation level during the braking. During the braking, the time of the deceleration ramp is automatically extended, thus avoiding an overvoltage fault (F022). The setting of the DC link regulation can be done in two manners: 1. With loss (optimal break) – set P0184=0. 1.1 - P0404 < 20 (60 hp): In this way the current flux is modulated in a way to increase the losses of the motor, increasing the break torque. A better operation can be obtained with motors of smaller efficiency (small motors). 1.2 - P0404>20(60 hp): the current flux will be increased up to the maximum value defined on P0169 or P0170, as the speed is reduced. The break torque in the weakness field area is small. 2. Without losses – set P0184=1. Activates only the DC link voltage regulation. 11 11-29 Vector Control NOTE! The factory setting for P0185 is adjusted at the maximum, which disables the DC link voltage regulation. In order to activate it, set P0185 according to the table 11.9. Table 11.9 - DC link voltage regulation recommended levels Inversor Vnom 200 ... 240 V 380 V 400 / 415 V 440 / 460 V 480 V 500 / 525 V 550 / 575 V 600 V 660 / 690 V P0296 P0185 0 375 V 1 618 V 2 675 V 3 748 V 4 780 V 5 893 V 6 972 V 7 972 V 8 1174 V P0186 – DC Link Voltage Regulation Proportional Gain Adjustable Range: 0.0 to 63.9 Factory Setting: 18.0 Factory Setting: 0.002 P0187 – DC Link Voltage Regulation Integral Gain Adjustable Range: 0.000 to 9.999 Proprieties: Vector Access groups via HMI: 01 PARAMETER GROUPS 29 Vector Control 96 DC Link Regulator Description: These parameters adjust the DC link voltage regulator gain. Normally the factory settings are adequate for the majority of the applications, not being necessary to adjust them. 11.9 Start-up in the Vector Modes Sensorless and with Encoder NOTE! Read the whole CFW-11 User Manual before installing, powering or operating the inverter. Sequence for installation, verification, powering and start-up: a) Install the inverter: according to the chapter 3 – Installation and Connection of the CFW-11 User Manual, wiring all the power and control connections. b) Prepare the inverter and apply power: according to the section 5.1 of the CFW-11 User Manual. c) Adjust the password P0000=5: according to the section 5.3 of this manual. d) Adjust the inverter to operate with the application line and motor: by means of the “Oriented Start-up” Menu access P0317 and change its content to 1, which makes the inverter initiate the “Oriented Start-up” routine. 11 11-30 Vector Control The “Oriented Start-up” routine presents on the keypad (HMI) the main parameters in a logical sequence. The setting of these parameters prepares the inverter for operation with the application line and motor. Verify the step by step sequence in the figure 11.6. The setting of the parameters presented in this operation mode results in the automatic modification of the content of other inverter parameters and/or internal variables, as indicated in the figure 11.6. In this way one gets a stable operation of the control circuit with adequate values to obtain the best motor performance. During the “Oriented Start-up” routine the “Config” (Configuration) status will be indicated on the top left part of the keypad (HMI). Parameters related to the motor: Program the contents of parameters from P0398, P0400 to P0406 directly with the motor nameplate data. Options for the setting of parameters P0409 to P0412: - Automatic, with the inverter executing the self-tuning routine as selected in one of the P0408 options. - From the motor data sheet supplied by its manufacturer. Refer to the procedure in the section 11.7.1 of this manual. - Manually, copying the contents of the parameters from another CFW-11 inverter, which uses and identical motor. e) Setting of specific parameters and functions for the application: set the digital and analog inputs and outputs, HMI keys, etc., according to the application needs. For applications: That are simple, which can use the factory settings programming for the digital and analog inputs and outputs, use the Menu “Basic Application”. Refer to the section 5.2.3 of the CFW-11 User Manual. That require only the digital and analog inputs and outputs with programming different from the factory settings, use the Menu “I/O Configuration”. That need functions as Flying Start, Ride-Through, DC Braking, Dynamic Braking, etc., access and modify those function parameters by means of the Menu “Parameter Groups”. 11 11-31 Vector Control Seq. Action/Result - Monitoring Mode. - Press “Menu” 1 Display Indication Ready (right "soft key"). PARAMETERS” is already 2 selected. PARAMETER GROUPS” is 3 selected. START-UP” is then selected. 4 - Press “Select”. 00 01 02 03 “Oriented Start-up 5 P0317: No” is already - The content of “P0317 = [000] No” is showed. 6 13:48 “P0317 = [001] Yes” - Press “Save”. P0201: English” is already Config selected. Language P0201: English Type of Control P0202: V/F 60Hz - If necessary, change the language by pressing “Select”, next 00 01 02 03 ALL PARAMETERS PARAMETER GROUPS ORIENTED START-UP CHANGED PARAMETERS Select 13:48 then press “Save”. Select - Set the content of P0202 pressing “Select”. Ready 00 01 02 03 -Next press 0rpm LOC ALL PARAMETERS PARAMETER GROUPS ORIENTED START-UP CHANGED PARAMETERS Ready 13:48 Ready 13:48 0rpm P0317 Ready press “Save”. 9 Select LOC 13:48 Encoder". This change resets the contents of P0410. Then 0rpm LOC Return Sensorless or [004] Select Oriented Start-up P0317: No Save - Note that from this moment on the option “Reset” (left "soft key") or are no longer available. -There are 3 options to leave the Oriented Start-up: 1.Executing the Self-Tuning; 2.Setting the parameters P0409 to P0413 manually; 3.Changing P0202 from vector to scalar control. 0rpm LOC P0317 Oriented Start-up [001] Yes 13:48 until selecting the option "[003] Save Figure 11.6 - Vector mode Oriented Start-up 11-32 13:48 to select the language and 0rpm LOC Return 11 Reset 0rpm LOC and Ready Return parameter is changed to 8 Select Oriented Start-up [000] No - The content of the left part of the keypad (HMI). 0rpm selected. - Press “Select”. 7 status is indicated at the top ALL PARAMETERS PARAMETER GROUPS ORIENTED START-UP CHANGED PARAMETERS Return - The parameter initiated and the “Config” Menu LOC Return - The group “02 ORIENTED Display Indication - The parameter “Language Ready Return - The group “01 Action/Result - In this moment the Oriented Start-up routine is rpm A Hz 13:48 - The group “00 ALL 0rpm LOC 0 0.0 0.0 Seq. Config 0rpm LOC Language P0201: English Type of Control P0202: V/F 60Hz Reset 13:48 Select Vector Control Seq. Action/Result - If necessary, change the Display Indication Seq. content of P0296 according 10 This change will affect P0151, P0153, P0185, Display Indication content of P0402 according to the used line voltage. Therefore press “Select”. Action/Result - If necessary, change the to the rated motor speed. Config 0rpm LOC Type of Control P0202: Sensorless Line Rated Voltage P0296: 440 - 460 V P0321, P0322, P0323 and 13:48 Therefore press “Select”. 15 This change will affect P0122 to P0131, P0133, Config P0134, P0182, P0208, Select P0400. LOC 0rpm Motor Rated Current P0401: 13.5A Motor Rated Speed P0402= 1750rpm 13:48 Select P0288 and P0289. - If necessary, change the 11 content of P0298 according - If necessary, change the to the inverter application. content of P0403 according Config Therefore press “Select”. to the rated motor Motor Rated Speed P0402: 1750 rpm Motor Rated Frequency P0403: 60Hz This change will affect Config P0156, P0157, P0158, Line Rated Voltage P0296: 440 - 460 V Application P0298: Normal Duty P0169, P0170, P0401 and P0404. The actuation 13:48 time and level of the IGBTs 0rpm LOC 16 frequency. Therefore press “Select”. This change will 13:48 affect P0402. overload protection will also 17 Config to the rated motor power. Motor Rated Frequency P0403: 60Hz Motor Rated Power P0404: 7.5hp Therefore press “Select”. Therefore press “Select”. Config This change will affect the Application P0298: Normal Duty Motor Service Factor P0398: 1.15 LOC 13:48 motor overload function. Select ENC1 is connected to the inverter. - If there is an encoder 18 connected to the motor, change P0405 according Config 13 Therefore press “Select”. This change will affect LOC 13:48 Motor Service Factor P0398: 1.15 Motor Rated Voltage P0400: 440V 13:48 - If necessary, change the content of P0406 Select P0156, P0157 and P0158. Config motor ventilation. Therefore Encoder Pulses Number P0405: 1024 ppr Motor Ventilation P0406: Self-Vent. press “Select”. This change P0158, P0399 and P0407. content of P0401 according This change will affect according to the type of will affect P0156, P0157, - If necessary, change the Therefore press “Select”. Select 0rpm 19 14 0rpm “Select”. Config P0190. to the rated motor current. LOC Motor Rated Power P0404: 7.5hp Encoder Pulses Number P0405: 1024 ppr revolution. Therefore press If necessary, change the to the rated motor voltage. Select visible if the encoder board 0rpm to its number of pulses per content of P0400 according 0rpm - This parameter will only be to the motor service factor. for the actuation of the LOC 13:48 content of P0398 according current value and the time Select content of P0404 according - If necessary adjust the 12 0rpm - If necessary, change the Select be affected. LOC Config LOC LOC 13:48 0rpm Select 0rpm Motor Rated Voltage P0400: 440V Motor Rated Current P0401: 13.5 A 13:48 Select Figure 11.6 - Vector mode Oriented Start-up (cont.) 11 11-33 Vector Control Seq. Action/Result At this point, the keypad Display Indication (HMI) presents the option to run the “Self-Tuning”. Whenever possible the Self- 20 Tuning must be carried out. Config - Thus, press “Select” to Motor Ventilation P0406: Self-Vent. Run Self-Tuning P0408: No access P0408 and then to select the 13:48 desired option. Refer to the 0rpm LOC Select section 11.8.5 for more details. - Next press “Save”. - After doing that the SelfTuning routine is initiated and “SelfTun” is indicated on the top left corner of the SelfTun keypad (HMI). 21 - If the chosen option had been the option 1, 2 or 0rpm LOC P0409 Estimating Rs [001] No Rotation 13:48 3 in P0408, the keypad (HMI) will present “P0409: Estimating Rs”. The keypad (HMI) will also indicate the estimation of the parameters P0411, P0410 and P0412 (if the SelfTun Estimating σls option 1, 2 or 3 had been chosen in P0408). - When P0408 = 1 or 3 the keypad (HMI) will not indicate the P0410 13:48 SelfTun - When P0408 = 3 or 4 the keypad (HMI) will indicate the P0413 estimation. - Wait until the end of the 0rpm LOC P0410 Estimating Im estimation. 22 0rpm LOC P0411 13:48 SelfTun 0rpm LOC P0412 Estimating Tr Self-Tuning routine. 13:48 SelfTun 0rpm LOC P0413 Estimating Tm 13:48 Once the Self-Tuning routine has finished, the 23 inverter returns to the monitoring mode. Ready 0rpm LOC 0 4.0 0.0 rpm A Hz 13:48 Menu Figure 11.6 - Vector mode Oriented Start-up (cont.) 11 11-34 Functions Common to All the Control Modes FUNCTIONS COMMON TO ALL THE CONTROL MODES This section describes the functions that are common to all the CFW-11 inverter control modes (V/f, VVW, Sensorless, and Encoder). 12.1 Ramps [20] The inverter RAMPS functions allow the motor to accelerate and decelerate in a faster or a slower manner. P0100 – Acceleration Time P0101 – Deceleration Time Adjustable Range: 0.0 to 999.0 s Factory 20.0 s Setting: Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 20 Ramps Description: These parameters define the time to accelerate (P0100) lineally from 0 to the maximum speed (defined in P0134) and decelerate (P0101) lineally from the maximum speed down to 0. Note: The setting 0.0 s means that the ramp is disabled. P0102 – Acceleration Time 2 P0103 – Deceleration Time 2 Adjustable Range: 0.0 to 999.0 s Factory 20.0 s Setting: Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 20 Ramps Description: Those parameters allow a second ramp to be configured for the motor acceleration (P0102) or deceleration (P0103), which is activated via an external digital command (defined by P0105). Once this command is activated, the inverter ignores the times of the first ramp (P0100 or P0101) and starts obeying the value adjusted at the second ramp (Refer the example for external command via DIx showed next in the figure 12.1). 12 12-1 Functions Common to All the Control Modes 24V open DIx Run/Stop Time 24V open 2nd ramp DIx Time P0102 P0100 P0103 P0101 Motor Speed Time Figure 12.1 - Second ramp actuation In this example, the commutation to the 2nd ramp (P0102 or P0103) is done by means of one of the digital inputs from DI1 to DI8, provided that it had been programmed for 2nd ramp function (refer to the section 13.1.3 for more details). Note: The setting 0.0 s means that the ramp is disabled. P0104 – S Ramp Adjustable Range: 0 = Off 1 = 50 % 2 = 100 % Factory Setting: 0 Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 20 Ramps Description: This parameter allows that the acceleration and deceleration ramps have a nonlinear profile, similar to an “S”, as showed in the figure 12.2 next. Speed Linear 50 % S ramp 100 % S ramp Acceleration Time(P0100/P0102) 12 t (s) Deceleration Time (P0101/P0103) Figure 12.2 - S or linear ramp The S ramp reduces mechanic shock during accelerations/decelerations. 12-2 Functions Common to All the Control Modes P0105 – 1st/2nd Ramp Selection Adjustable Range: 0 = 1st Ramp 1 = 2nd Ramp 2 = DIx 3 = Serial/USB 4 = Anybus-CC 5 = CANopen/DeviceNet 6 = SoftPLC 7 = PLC11 Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 2 20 Ramps Description: It defines the source of the command that will select between the Ramp 1 and the Ramp 2. Notes: “Ramp 1” means that the acceleration and deceleration ramps are following the values programmed in P0100 and P0101; “Ramp 2” means that the acceleration and deceleration ramps are following the values programmed in P0102 and P0103; It is possible to monitor the set of ramps being used in a defined moment at the parameter P0680 (Logical status). 12.2 Speed References [21] This parameter group makes it possible that the reference values for the motor speed and for the functions JOG, JOG+ and JOG- be established. It is also possible to define if the reference value will be kept when the inverter is switched off or disabled. For more details refer to the figures 13.8 and 13.9. P0120 – Speed Reference Backup Adjustable Range: 0 = Off 1 = On Factory Setting: 1 Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 21 Speed References Description: This parameter defines if the speed reference backup function is active or inactive. If P0120=Off, inactive, then the inverter will not save the speed reference when it is disabled. Thus, when the inverter is enabled again the speed reference will assume the value of the minimum speed limit (P0133). This backup function applies to the references via keypad (HMI), E.P., Serial/USB, Anybus-CC, CANopen/DeviceNet, SoftPLC and PID Setpoint. 12-3 12 Functions Common to All the Control Modes P0121 – Keypad Reference Adjustable Range: 0 to 18000 rpm Factory Setting: 90 rpm Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 21 Speed References Description: When the and speed reference. HMI keys are active (P0221 or P0222=0), this parameter sets the value of the motor The value of P0121 will be kept with the last adjusted value when the inverter is disabled or powered off, provided that the parameter P0120 is configured as Active (1). P0122 – JOG Speed Reference Adjustable Range: 0 to 18000 rpm Factory 150 rpm Setting: (125 rpm) Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 21 Speed References Description: During the JOG command the motor accelerates up to the value defined in P0122 following the adjusted acceleration ramp. The source of the JOG command is defined in the parameters P0225 (Local Situation) or P0228 (Remote Situation). If the JOG command source has been defined for the digital inputs (DI1 to DI8), one of these inputs must be programmed as presented in the table 12.1. Table 12.1 - JOG command via digital input selection Digital Input DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 Parameters P0263=10 (JOG) P0264=10 (JOG) P0265=10 (JOG) P0266=10 (JOG) P0267=10 (JOG) P0268=10 (JOG) P0269=10 (JOG) P0270=10 (JOG) For more details refer to the figure 13.6 (h). The speed direction is defined by the parameters P0223 or P0226. 12 The JOG command is effective only with the motor stopped. For the JOG+ refer to the description below. 12-4 Functions Common to All the Control Modes P0122 – JOG + Speed Reference P0123 – JOG - Speed Reference Adjustable Range: 0 to 18000 rpm Factory Setting: Proprieties: Vector Access groups via HMI: 01 PARAMETER GROUPS 150 rpm (125 rpm) 21 Speed References Description: The JOG+ or JOG- commands are always carried out via digital inputs. One DIx input must be programmed for JOG+ and another for JOG- as presented in the table 12.2 next: Table 12.2 - Selection of the JOG+ and JOG- commands via digital inputs Digital Input DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 Function JOG+ P0263=16 P0264=16 P0265=16 P0266=16 P0267=16 P0268=16 P0269=16 P0270=16 JOG P0263=17 P0264=17 P0265=17 P0266=17 P0267=17 P0268=17 P0269=17 P0270=17 During the JOG+ or JOG- commands the values of P0122 and P0123 are, respectively, added or subtracted from the speed reference to generate the total reference (refer to the figure 13.8). For the JOG option refer to the previous parameter description. 12.3 Speed Limits [22] The parameters of this group have the purpose of acting as motor speed limits. P0132 – Maximum Overspeed Level Adjustable Range: 0 to 100 % Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 10 % 22 Speed Limits Description: This parameter sets the highest speed allowed for the motor to operate, and must be adjusted as a percentage of the maximum speed limit (P0134). When the actual speed exceeds the value of P0134 + P0132 longer than 20 ms, the CFW-11 will disable the PWM pulses and indicate the fault (F150). In order to disable this function, set P0132=100 %. 12-5 12 Functions Common to All the Control Modes P0133 – Minimum Speed Reference Limit Adjustable Range: 0 to 18000 rpm Factory Setting: 90 rpm (75 rpm) Factory Setting: 1800 rpm (1500 rpm) P0134 – Maximum Speed Reference Limit Adjustable Range: 0 to 18000 rpm Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 22 Speed Limits Description: They define the maximum/minimum values for the motor speed reference when the inverter is enabled. They are valid for any type of reference signal. For details on the actuation of P0133, refer to the parameter P0230 (Dead Zone of the Analog Inputs). Output speed P0134 P0133 Speed Reference -10 V +10 V -P0133 -P0134 Output speed P0134 P0133 0 Speed Reference 0......................... 100 % 0............................10 V 0.........................20 mA 4 mA.....................20 mA 10 V..............................0 20 mA...........................0 20 mA.....................4 mA Figure 12.3 - Speed limits considering the “Dead Zone” active (P0230=1) 12.4 Multispeed [36] The MULTISPEED function is used when one wishes to have up to 8 predefined fixed speeds, which are commanded through the digital inputs (DI4, DI5 and DI6). 12 12-6 Functions Common to All the Control Modes P0124 – Multispeed Reference 1 Adjustable Range: 0 to 18000 rpm Factory Setting: 90 rpm (75 rpm) Factory Setting: 300 rpm (250 rpm) Factory Setting: 600 rpm (500 rpm) Factory Setting: 900 rpm (750 rpm) Factory Setting: 1200 rpm (1000 rpm) Factory Setting: 1500 rpm (1250 rpm) Factory Setting: 1800 rpm (1500 rpm) Factory Setting: 1650 rpm (1375 rpm) P0125 – Multispeed Reference 2 Adjustable Range: 0 to 18000 rpm P0126 – Multispeed Reference 3 Adjustable Range: 0 to 18000 rpm P0127 – Multispeed Reference 4 Adjustable Range: 0 to 18000 rpm P0128 – Multispeed Reference 5 Adjustable Range: 0 to 18000 rpm P0129 – Multispeed Reference 6 Adjustable Range: 0 to 18000 rpm P0130 – Multispeed Reference 7 Adjustable Range: 0 to 18000 rpm P0131 – Multispeed Reference 8 Adjustable Range: 0 to 18000 rpm Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 36 Multispeed 12 12-7 Functions Common to All the Control Modes Description: The Multispeed brings as advantages the stability of the predefined fixed references, and the immunity against electric noises (isolated digital inputs DIx). In order to activate the Multispeed function one must configure the parameter P0221=8 and/or P0222=8 (Reference Selection). In order to use only 2 or 4 speeds, any combination of the DI4, DI5 and DI6 inputs can be used. Verify the Speed Reference parameters according to the used DI’s. The input(s) programmed for other function(s) must be considered as 0 V, as presented in the table 12.4. Table 12.3 - Multispeed function selection via digital inputs Enabled DIx DI4 DI5 DI6 Programming P0266=13 P0267=13 P0268=13 Table 12.4 - Multispeed reference 8 speeds 4 speeds 2 speeds DI6 DI5 DI4 Speed Reference 0V 0V 0V P0124 0V 0V 24 V P0125 0V 24 V 0V P0126 0V 24 V 24 V 0V 24 V 0V P0127 P0128 24 V 0V 24 V P0129 24 V 24 V 0V P0130 24 V 24 V 24 V P0131 Output speed P0130 P0129 P0131 P0128 P0127 P0126 Accelerating ramp P0125 P0124 Time 24 V 12 DI6 0 V (open) 24 V DI5 0 V (open) 24 V DI4 0 V (open) Figure 12.4 - Multispeed 12-8 Functions Common to All the Control Modes 12.5 Electronic Potentiometer [37] The ELECTRONIC POTENTIOMETER (E.P.) function allows that the speed reference be adjusted by means of 2 digital inputs (one for incrementing it and another for decrementing it). In order to enable this function, the speed reference must first be configured to be via E.P., by setting P0221=7 and/or P0222=7. After this function has been enabled, it is only necessary to program two of the digital inputs (P0263 to P0270) in 11 (Increase E.P.) and 12 (Decrease E.P.). The operation of this function can be observed in the next figure. It is important to point out that the increase of the speed reference is done with the application of 24 V at the digital inputs, whereas the decrease is done with the application of 0 V. In order to reset the reference, 24 V must be applied at the "INCREASE" input and 0 V at the "DECREASE" input, simultaneously while the CFW-11 inverter is disabled. Increase Digital Inputs Acceleration Deceleration Decrease Enabling & Speed Reference Reset Minimum speed Output Speed Time 24V DIx Increase Reset open Time 24V DIx Decrease Time 24V open DIx Run/Stop Time Figure 12.5 - Electronic potentiometer function (E.P.) 12.6 Zero Speed Logic [35] This function allows the configuration of a speed in which the inverter will enter a stop condition (disable itself). 12 12-9 Functions Common to All the Control Modes P0217 – Zero Speed Disable Adjustable Range: 0 = Off 1 = On Factory Setting: Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS 0 35 Zero Speed Logic Description: When ON, it disables the inverter after the speed reference (N*) and the actual speed (N) become lower than the value adjusted in the parameter P0291. The inverter is enabled again when one of the conditions defined by the parameter P0218 is satisfied. DANGER! Be careful when approaching the motor while it is in the disable condition. It may get back to operation at any moment because of the process conditions. In case you want to handle or perform any type of maintenance, remove power from the inverter. P0218 – Condition to Leave the Zero Speed Disable Adjustable Range: 0 = P0001 (N*) > P0291 or P0002 (N) > P0291 1 = P0001 (N*) > P0291 Factory Setting: 0 Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 35 Zero Speed Logic Description: It specifies if the condition to leave the zero speed disable will be only the speed reference or also the actual speed. Table 12.5 - Condition to leave the N=0 disable P0218 (P0217=1) Inverter leaves the condition of disable by N=0 0 P0001 (N*) > P0291 or P0002 (N) > P0291 1 P0001 (N*) > P0291 When the PID regulator is active (P0203=1) and in Automatic mode, for the inverter to leave the disable condition, besides the condition programmed in P0218, it is also necessary that the PID error (the difference between the Setpoint and the process variable) be higher than the value programmed in P0535. Refer to the section 20.6 for more details. 12 12-10 Functions Common to All the Control Modes P0219 – Zero Speed Time Adjustable Range: 0 to 999 s Factory Setting: 0s Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 35 Zero Speed Logic Description: It defines whether or not the Zero Speed Disable function will be timed. If P0219=0, the function works without timing. If P0219>0, the function will be configured with timing, and the counting of the time adjusted in this parameter will be initiated after the Speed Reference and the Actual Motor Speed become lower than the value adjusted in P0291. When the counting reaches the time defined in P0219, the inverter will be disabled. If during the time counting any of the conditions that cause the zero speed disable ceases being fulfilled, then the time counting will be reset and the inverter continues enabled. P0291 – Zero Speed Zone Refer to the section 13.1.4 for more details. 12.7 Flying Start/Ride-Through [44] The FLYING START function allows starting a motor that is spinning freely, accelerating it from the speed it is found. The other function, RIDE-THROUGH, allows the recovery of the inverter, without being disabled by undervoltage, when a failure in the voltage supply occurs. Since these functions work in different manners depending on the used control mode (V/f or Vector), they will be described in full detail next, for each one of the modes. P0320 – Flying Start/Ride-Through Adjustable Range: 0 = Off 1 = Flying Start 2 = Flying Start / Ride-Through 3 = Ride-Through Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 0 44 FlyStart/RideThru Description: The parameter P0320 selects the functions Flying Start and Ride-Through use. More details in the subsequent sections. 12-11 12 Functions Common to All the Control Modes 12.7.1 V/f Flying Start In the V/f mode, the inverter imposes a fixed frequency at the start, defined by the speed reference, and applies a voltage ramp defined at the parameter P0331. The Flying Start function will be activated after the time adjusted in P0332 elapses (to allow the motor demagnetization), every time a “Run” command is driven. 12.7.2 Vector Flying Start 12.7.2.1 P0202=3 In the Sensorless vector mode, the Flying Start initiates soon after the "Run/Stop=Run" command is applied. At this moment the inverter initiates a sweep (search) using I/f scalar control, where I is constant and f varies from the P0134 value down to zero. The rate of the frequency change is determined by (P0329 x P0412). When the motor speed is found the control mode is changed from I/f to vector sensorless, and the motor is driven to the speed reference indicated in P0001. The used parameters are P0327 to P0329 and the not used ones are P0182, P0331 and P0332. NOTE! When the general enable command is activated, the motor magnetization will not occur. NOTE! For a better performance of the function, the activation of the braking without losses is recommended by setting the parameter P0185 according to the table 11.9. P0327 – F.S. Current Ramp I/f Adjustable Range: 0.000 to 1.000 s Factory Setting: 0.070 s Description: It defines the time for the I/f current to change from 0 to the level used in the frequency sweep (f). It is determined by: P0327=P0412/8. P0328 – Flying Start Filter Adjustable Range: 0.000 to 1.000 s Factory Setting: 0.085 s Description: It establishes the time of permanence in the condition that indicates that the speed of the motor was found. It is defined by: P0328=(P0412/8 + 0.015 s). P0329 – Frequency Ramp I/f F.S. 12 Adjustable Range: 2.0 to 50.0 Proprieties: Sless Access groups via HMI: 01 PARAMETER GROUPS 12-12 44 FlyStart/RideThru Factory Setting: 6.0 Functions Common to All the Control Modes Description: It defines the rate of frequency variation used in the motor speed search. P0329 is determined in function of P0404, as showed in the next table: Table 12.6 - P0329 value in function of P0404 P0404 P0329 0...20 6.0 21...23 7.0 24...26 8.0 27...29 9.0 30...32 10.0 33...37 11.0 P0404 P0329 38...40 12.0 41...44 13.0 45...48 14.0 49 15.0 50 16.0 51...58 17.0 The frequency variation rate is determined by: (P0329 x P0412). If it is wished to deactivate momentarily the Flying Start function, one can program one of the digital inputs P0263 to P0270 as 24 (Disab.FlyStart). Refer to the section 13.1.3. 12.7.2.2 P0202=4 During the time period when the motor is being magnetized, the identification of the motor speed occurs. Once the magnetization is finished, the motor will be operated starting from that speed until reaching the speed reference indicated in P0001. The parameters P0327 to P0329, P0331 and P0332 are not used. 12.7.3 V/f Ride-Through The Ride-Through function in the V/f mode will disable the output pulses (IGBT) of the inverter as soon as the input voltage reaches a value below the undervoltage level. The undervoltage fault (F021) does not occur and the DC link voltage will decrease slowly until the line voltage returns. If the line takes too long to return (more than 2 seconds), the inverter may indicate F021 (DC Link Undervoltage). If the line voltage returns before a fault, the inverter will enable the pulses again, imposing the speed reference instantaneously (as in the Flying Start function) and applying a voltage ramp with the time defined by P0331. Refer to the figures 12.6(a) and (b). 12 12-13 Functions Common to All the Control Modes Line Returns Line Returns DC Link Voltage DC Link Voltage F021 Level F021 Level Enabled P0332 Output Pulses Enabled Output Pulses Disabled P0332 P0331 Output Voltage Time adjusted in P0332 P0331 Output Voltage 0V Output Speed (P0002) Disabled 0V Output Speed (P0002) 0 rpm 0 rpm a) with the line returning before the time adjusted in P0332 b) with the line returning after the time adjusted in P0332, but before 2 s (for P0332 ≤ 1 s), or before 2 x P0332 (for P0332 > 1 s) Figure 12.6 - Ride-Through actuation in V/f mode The actuation of the Ride-Through function can be visualized at the outputs DO1/RL1, DO2/RL2, DO3/RL3, DO4 and/or DO5 (P0275 to P0279), provided that they have been programmed in “24=Ride-Through”. P0331 – Voltage Ramp Adjustable Range: 0.2 to 60.0 s Proprieties: V/f and VVW Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 2.0 s 44 FlyStart/RideThru Description: This parameter sets the necessary time for the output voltage to reach the rated voltage value. It is used by the Flying Start function as well as by the Ride-Through function (both in V/f mode), together with the parameter P0332. P0332 – Dead Time 12 Adjustable Range: 0.1 to 10.0 s Proprieties: V/f and VVW Access groups via HMI: 01 PARAMETER GROUPS 12-14 44 FlyStart/RideThru Factory Setting: 1.0 s Functions Common to All the Control Modes Description: The parameter P0332 sets the minimum time that the inverter will wait to activate the motor again, which is necessary for the motor demagnetization. In the Ride-Through function case, the time is counted starting from the line drop. However in the Flying Start function actuation, the counting begins after the “Run/Stop=Run” command is given. For the correct operation, this time must be adjusted to twice the motor rotor constant (refer to the table available at P0412 in the section 11.8.5. 12.7.4 Vector Ride-Through Different from the V/f mode, in the vector mode the Ride-Through function tries to regulate the DC link voltage during the line failure, without interruption or fault storing. The energy necessary to keep the aggregate working is obtained from the motor kinetic energy (inertia) by means of its deceleration. Thus, at the line return the motor is reaccelerated to the speed defined by the reference. After the line failure (t0), the DC link voltage (Ud) starts diminishing according to a rate depending on the motor load condition, being able to reach the undervoltage level (t2) if the Ride-Through function is not working. The typical necessary time for this to occur, with rated load, is from a magnitude of 5 to 15 ms. With the Ride-Through function active, the line loss is detected when the Ud voltage reaches a value below the ”DC Link Power Loss” value (t1), defined at the parameter P0321. The inverter initiates a controlled deceleration of the motor immediately, regenerating energy to the DC link in order to keep the motor operating with the Ud voltage regulated at the value “DC Link Ride-Through” (P0322). In case that the line does not return, the aggregate remains in this condition the longest possible time (depends on the energetic balance) until undervoltage (F021 in t5) occurs. If the line returns before the undervoltage occurrence (t3), the inverter will detect its return when the Ud voltage reaches the “DC Link Power Back” (t4) level, defined at the parameter P0323. The motor is then reaccelerated, following the adjusted ramp, from the actual speed value to the value defined by the speed reference (P0001) (refer to the figure 12.7). Ud Nominal Return (P0323) Loss (P0321) Ride-Through (P0322) F021 Undervoltage (75 %) t0 t1 t2 t3 t4 t5 t (t) 12 Figure 12.7 - Ride-Through function actuation in vector mode 12-15 Functions Common to All the Control Modes t0 – Line loss; t1 – Line loss detection; t2 – Undervoltage actuation (F021 without Ride-Through); t3 – Line return; t4 – Line return detection; t5 – Undervoltage actuation (F021 with Ride-Through). If the line voltage produces an Ud voltage between the values adjusted in P0322 and P0323, the fault F0150 may occur, the values of P0321, P0322 and P0323 must be readjusted. NOTE! When one of the functions, Ride-Through or Flying Start, is activated, the parameter P0357 (Line Phase Loss Time) is ignored, regardless of the adjusted time. NOTE! Cautions with the application: It is mandatory the use of a line reactor to limit the inrush current when the line returns; Use oversized Ultra-Rapid fuses or normal fuses for the same reason. NOTE! The Ride-Through function activation occurs when the power supply voltage is lower than the value (P0321/1.35). Ud=VAC x 1.35 P0321 – DC Link Power Loss Adjustable Range: 178 to 282 V 308 to 616 V 308 to 616 V 308 to 616 V 308 to 616 V 425 to 737 V 425 to 737 V 486 to 885 V 486 to 885 V Factory Setting: P0296=0: 252 V P0296=1: 436 V P0296=2: 459 V P0296=3: 505 V P0296=4: 551 V P0296=5: 602 V P0296=6: 660 V P0296=7: 689 V P0296=8: 792 V Factory Setting: P0296=0: 245 V P0296=1: 423 V P0296=2: 446 V P0296=3: 490 V P0296=4: 535 V P0296=5: 585 V P0296=6: 640 V P0296=7: 668 V P0296=8: 768 V P0322 – DC Link Ride-Through Adjustable Range: 12 12-16 178 to 282 V 308 to 616 V 308 to 616 V 308 to 616 V 308 to 616 V 425 to 737 V 425 to 737 V 486 to 885 V 486 to 885 V Functions Common to All the Control Modes P0323 – DC Link Power Back Adjustable Range: 178 to 282 V 308 to 616 V 308 to 616 V 308 to 616 V 308 to 616 V 425 to 737 V 425 to 737 V 486 to 885 V 486 to 885 V Proprieties: Vector Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: P0296=0: 267 V P0296=1: 462 V P0296=2: 486 V P0296=3: 535 V P0296=4: 583 V P0296=5: 638 V P0296=6: 699 V P0296=7: 729 V P0296=8: 838 V 44 FlyStart/RideThru Description: - P0321 – defines the Ud voltage level under which the line loss will be detected; - P0322 – defines the Ud voltage level that the inverter will try to keep regulated, so that the motor keeps operating; - P0323 – defines the Ud voltage level at which the inverter will identify the return of the line, and from where the motor must be reaccelerated. NOTE! These parameters work together with the parameters P0325 and P0326 for the Ride-Through in vector control. P0325 – Ride-Through Proportional Gain Adjustable Range: 0.0 to 63.9 Factory Setting: 22.8 Factory Setting: 0.128 P0326 – Ride-Through Integral Gain Adjustable Range: 0.000 to 9.999 Proprieties: Vector Access groups via HMI: 01 PARAMETER GROUPS 44 FlyStart/RideThru Description: These parameters configure the vector mode Ride-Through PI controller, which is responsible for keeping the DC link voltage at the level set in P0322. 12 12-17 Functions Common to All the Control Modes R.T. Regulator Ud Ride-Through (P0322) Figure 11.1 and 11.2 Block Diagram Input P0325, P0326 Ud Figure 12.8 - Ride-Through PI controller Normally the factory settings for P0325 and P0326 are adequate for the majority of the applications. Do not change these parameters. 12.8 DC Braking [47] NOTE! DC break on the start and/or stop will not be active if P0202=4 (Vector with Encoder mode). NOTE! The DC Braking at start does not act when the Flying Start function is active (P0320=1 or 2). The DC BRAKING consists in the application of direct current to the motor, allowing its fast stopping. Table 12.7 - Parameters related to the DC braking Control Mode V/f scalar DC Braking at Starting P0299 and P0302 DC Braking at Stopping P0300, P0301 and P0302 VVW P0302 and P0299 P0300, P0301 and P0302 Sensorless Vector P0299 and P0372 P0300, P0301 and P0372 P0299 - DC-Braking Start Time Adjustable Range: 0.0 to 15.0 s Factory Setting: Proprieties: V/f, VVW and Sless Access groups via HMI: 01 PARAMETER GROUPS 47 DC Braking Description: This parameter sets the DC braking time at starting. INJECTION OF DIRECT CURRENT AT STARTING Motor Speed Time P0299 DC Braking 12 P0302/P0372 (V/f, VVW)/(Sensorless) Time Run Stop Figure 12.9 - DC braking operation at starting 12-18 0.0 s Functions Common to All the Control Modes P0300 – DC-Braking Stop Time Adjustable Range: 0.0 to 15.0 s Factory Setting: Proprieties: V/f, VVW and Sless Access groups via HMI: 01 PARAMETER GROUPS 0.0 s 47 DC Braking Description: This parameter sets the DC braking time at stopping. The figure 12.10 presents the DC braking operation via ramp disabling (refer to P0301). a) V/f scalar Motor Speed P0300 P0301 Time DEAD TIME +24 V DIx – Run/Stop Open Figure 12.10 (a) - DC braking operation at the ramp disabling (via ramp disable) b) VVW and Sensorless Vector DC Current Injection Motor Speed P0300 P0301 Time +24 V DIx – Run/Stop Open Figure 12.10 (b) - DC braking operation at the ramp disabling (via ramp disable) (cont.) The figure 12.11 presents the DC braking operation via general disabling. This condition does only work in the V/f scalar mode. P0300 Motor Speed Time Dead Time 12 +24 V DIx - General Enable Open Figure 12.11 - DC braking operation via general disabling – V/f mode 12-19 Functions Common to All the Control Modes For the V/f scalar control mode there is a “dead time” (motor rotates free), before starting the DC braking. This time is necessary to the demagnetization of the motor and it is proportional to its speed. During the DC braking the inverter indicates the “DCbreak” status at the keypad (HMI) top left corner. During the braking process, if the inverter is enabled, the braking is interrupted and the inverter will operate normally again. ATTENTION! The DC Braking may continue active after the motor has already stopped. Be careful with the motor thermal sizing for short period cyclic braking. P0301 – DC-Braking Speed Adjustable Range: 0 to 450 rpm Proprieties: V/f, VVW and Sless Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 30 rpm 47 DC Braking Description: This parameter establishes the beginning point for the DC braking application at stopping. Refer to the figures 12.10 (a) and (b). P0302 – DC-Braking Voltage Adjustable Range: 0.0 to 10.0 % Proprieties: V/f and VVW Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 2.0 % 47 DC Braking Description: This parameter adjusts the DC voltage (braking torque) applied to the motor during the braking. The adjustment must be done by increasing gradually the P0302 value, which varies from 0 to 10 % of the rated voltage, until getting the desired braking. This parameter works only for the V/f scalar and VVW control modes. P0372 – DC-Braking Current for Sensorless 12 Adjustable Range: 0.0 to 90.0 % Proprieties: Sless Access groups via HMI: 01 PARAMETER GROUPS 12-20 47 DC Braking Factory Setting: 40.0 % Functions Common to All the Control Modes Description: This parameter adjusts the current level (DC braking torque) applied to the motor during the braking. The programmed current level is a percentage of the inverter rated current. This parameter works only in the Sensorless Vector control mode. 12.9 Skip Speed [48] The parameters of this group prevent the motor from operating permanently at speed values where, for instance, the mechanic system enters in resonance (causing exaggerated vibration or noise). P0303 – Skip Speed 1 Adjustable Range: 0 to 18000 rpm Factory Setting: 600 rpm Factory Setting: 900 rpm Factory Setting: 1200 rpm Factory Setting: 0 rpm P0304 – Skip Speed 2 Adjustable Range: 0 to 18000 rpm P0305 – Skip Speed 3 Adjustable Range: 0 to 18000 rpm P0306 – Skip Band Adjustable Range: 0 to 750 rpm Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 48 Skip Speed Description: This actuation of these parameters occurs as presented in the figure 12.12 next. The passage through the avoided speed range (2 x P0306) takes place by means of the acceleration/deceleration ramps. The function does not operate properly if two bands of “Skip Speed” overlap. 12 12-21 Functions Common to All the Control Modes Motor speed P0305 2 x P0306 P0304 2 x P0306 P0303 P0305 P0304 P0303 Speed Reference Figure 12.12 - “Skip Speed” actuation curve 12.10 SEARCH OF ZERO OF THE ENCODER The zero search function attempts to synchronize the minimum counting or the maximum counting visualized in the parameter P0039. Accountant of the Pulses of Encoder, with the pulse of zero of the encoder. The function is activated by setting P0191 =1. It will just be executed once, when happening the first zero pulse after the activation of the function. Among the actions accomplished are: the parameter P0039 is reduced to zero (or fitting with the value of 4xP0405), and the parameter P0192 starts to indicate P0192= Completed. P0191 – Encoder Zero Search Adjustable Range: 0 = Off 1 = On Factory Setting: 0 Proprieties: Access groups via HMI: 00 ALL PARAMETERS Description: On the inverter initialization, the parameter P0191 starts on zero. By setting to one, it activates the operation of the zero search function, while the parameter P0192 stays on zero (Inactive). P0192 – Status Encoder Zero Search 12 Adjustable Range: 0 = Off 1 = Finished Proprieties: RO Access groups via HMI: 00 ALL PARAMETERS 12-22 Factory Setting: Functions Common to All the Control Modes Description: On the inverter initialization, this parameter starts on zero. When the value is changed to 1 (Concluded), it indicates that the zero search function was executed, and this function returns to the state of Inactive, although P0191 continues equal to one (Active). 12 12-23 Functions Common to All the Control Modes 12 12-24 Digital and Analog Inputs and Outputs DIGITAL AND ANALOG INPUTS AND OUTPUTS This section presents the parameters for the configuration of the CFW-11 inputs and outputs, as well as the parameters for the command of the inverter in the Local or Remote Situations. 13.1 I/O Configuration [07] 13.1.1 Analog Inputs [38] In the standard CFW-11 configuration 2 analog inputs are available (AI1 and AI2), and as accessories other 2 more inputs can be added (AI3 and AI4). AI4 is available on the IOA-01 accessory and AI3 on the IOB-01. With those inputs it is possible, for instance, the use of an external speed reference or the connection of a sensor for the temperature measurement (PTC). The details for those configurations are described in the following parameters. P0018 – AI1 Value P0019 – AI2 Value P0020 – AI3 Value P0021 – AI4 Value Adjustable Range: -100.00 to 100.00 % Proprieties: RO Access groups via HMI: 07 I/O CONFIGURATION Factory Setting: or 38 Analog Inputs 01 PARAMETER GROUPS 38 Analog Inputs Description: These read only parameters indicate the value of the analog inputs AI1 to AI4, as a percentage of the full scale. The indicated values are the ones obtained after the offset action and the multiplication by the gain. Refer to the description of the parameters P0230 to P0250. P0230 – Analog Input Dead Zone Adjustable Range: 0 = Off 1 = On Factory Setting: 0 Proprieties: Access groups via HMI: 07 I/O CONFIGURATION 38 Analog Inputs or 01 PARAMETER GROUPS 38 Analog Inputs 13 13-1 Digital and Analog Inputs and Outputs Description: This parameter acts only for the analog inputs (AIx) programmed as speed reference, and it defines if the Dead Zone at those inputs is On (1) or Off (0). If the parameter is configured as Off (P0230=0), the signal at the analog input will work on the Speed Reference starting from the minimum value (0 V / 0 mA / 4 mA or 10 V / 20 mA), and will be directly related to the minimum speed programmed at P0133. Refer to the figure 13.1 (a). If the parameter is configured as On (P0230=1), the signal at the analog inputs will have a Dead Zone, where the Speed Reference remains in the minimum value (P0133), even with the variation of the input signal. Refer to the figure 13.1 (b). Reference Reference P0134 P0134 P0133 P0133 AIx Signal 0 0.................................... 10 V 0...................................20 mA 4 mA...............................20 mA 10 V................................... 0 20 mA................................ 0 20 mA..............................4 mA Figure 13.1 (a) - Analog input actuation with Dead Zone Off AIx Signal 0 0.................................... 10 V 0...................................20 mA 4 mA...............................20 mA 10 V................................... 0 20 mA................................ 0 20 mA..............................4 mA Figure 13.1 (b) - Analog input actuation with Dead Zone On In case that the analog inputs AI2 and AI4 are programmed for -10 V to +10 V (P0238 and P0248 configured in 4), there will be curves identical to those of the figure 13.1 above; only when AI2 or AI4 is negative the speed direction will be inverted. P0231 – AI1 Signal Function P0236 – AI2 Signal Function P0241 – AI3 Signal Function Adjustable Range: 13 13-2 0 = Speed Reference 1 = No Ramp Reference 2 = Maximum Torque Current 3 = Process Variable 4 = PTC 5 = Not Used 6 = Not Used 7 = PLC Use Factory Setting: 0 Digital and Analog Inputs and Outputs P0246 – AI4 Signal Function Adjustable Range: 0 = Speed Reference 1 = No Ramp Reference 2 = Maximum Torque Current 3 = Process Variable 4 = Not Used 5 = Not Used 6 = Not Used 7 = PLC Use Proprieties: CFG Access groups via HMI: 07 I/O CONFIGURATION Factory Setting: or 38 Analog Inputs 0 01 PARAMETER GROUPS 38 Analog Inputs Description: The functions of the analog inputs are defined in those parameters. When the option 0 (Speed Reference) is selected, the analog inputs are able to supply the reference for the motor, subject to the specified limits (P0133 and P0134) and to the ramp action (P0100 to P0103). Therefore, it is also necessary to configure the parameters P0221 and/or P0222, selecting the use of the desired analog input (For more details refer to the description of those parameters in the section 13.3 and to the figure 13.8 in this manual). The option 1 (No Ramp Reference – valid only for the vector mode) is used generally as an additional reference signal, for instance in applications using a dancer (Refer to the figure 13.8, option without acceleration and deceleration ramp). The option 2 (Maximum Torque Current) makes it possible that the forward and reverse torque current limit control be done by means of the selected analog input. In this case P0169 and P0170 are not used. The adjustment done at the analog input AI1, AI2, AI3 or AI4 can be monitored via parameters P0018, P0019, P0020 or P0021 respectively, The value presented at this parameter will be the maximum torque current expressed as a percentage of the motor rated current (P0401). The indication range will be from 0 to 200 %. When the analog input is equal to 10 V (maximum), the corresponding monitoring parameter will show 200 %, and the value of the maximum forward and reverse torque current will be 200 %. In order that the expressions which determine the total current and the maximum torque developed by the motor (sections 11.5 and 11.8.6) remain valid, replace P0169, P0170 by P0018 to P0021. The option 3 (Process Variable) defines the analog input as the PID Regulator feedback signal (E.g.: pressure sensor, temperature, etc.). Therefore it is also necessary to configure the parameter P0524 (PID Feedback Selection). When the analog input is at its maximum limit (P0018 to P0021 indicating 100 %), the process variable will also be at the maximum value (100 %). The option 4 (PTC – not available for the AI4 input) configures the input for motor temperature monitoring by means of a PTC type sensor, when it is present in the motor. Therefore it is also necessary to configure one analog output (AO) as a current source for feeding the PTC. More details of this function are described in the section 15.2 – Motor Overtemperature Protection. The option 7 (PLC use) configures the signal at the input to be used by the PLC11 board. 13 P0232 – AI1 Gain P0237 – AI2 Gain 13-3 Digital and Analog Inputs and Outputs P0242 – AI3 Gain P0247 – AI4 Gain Adjustable Range: 0.000 to 9.999 Factory Setting: 1.000 Factory Setting: 0.00 % Factory Setting: 0.00 s P0234 – AI1 Offset P0239 – AI2 Offset P0244 – AI3 Offset P0249 – AI4 Offset Adjustable Range: -100.00 to 100.00 % P0235 – AI1 Filter P0240 – AI2 Filter P0245 – AI3 Filter P0250 – AI4 Filter Adjustable Range: 0.00 to 16.00 s Proprieties: Access groups via HMI: 07 I/O CONFIGURATION or 01 PARAMETER GROUPS 38 Analog Inputs 38 Analog Inputs Description: AI1 - P0231 AI2 - P0236 AI3 - P0241 AI4 - P0246 AI1 - P0232 AI2 - P0237 AI3 - P0242 AI4 - P0247 GAIN OFFSET AI1 - P0234 AI2 - P0239 AI3 - P0244 AI4 - P0249 13 AI1’ - P0018 AI2’ - P0019 AI3’ - P0020 AI4’ - P0021 AIx' Filter AI1 - P0235 AI2 - P0240 AI3 - P0245 AI4 - P0250 Figure 13.2 - Analog input block diagram 13-4 Digital and Analog Inputs and Outputs The AIx’ internal value is the result of the following equation: Alx' = Alx + OFFSET x 10 V 100 x Gain For instance: AIx=5 V, OFFSET=-70 % and Gain=1.000: Alx' = 5 + (-70) x 10 V 100 x1 = –2 V AIx’=-2 V means that the motor will rotate in the reverse direction with a reference in module equal to 2 V, provided that the AIx function is “Speed Reference”. For the AIx function “Maximum Torque Current”, negative values are clipped at 0.0 %. For the filter parameters (P0235, P0240, P0245 and P0250), the adjusted value corresponds to the RC constant used for filtering the signal read at the input. P0233 – AI1 Signal Type P0243 – AI3 Signal Type Adjustable Range: 0 = 0 to 10 V/20 mA 1 = 4 to 20 mA 2 = 10 V/20 mA to 0 3 = 20 to 4 mA Factory Setting: 0 Factory Setting: 0 P0238 – AI2 Signal Type P0248 – AI4 Signal Type Adjustable Range: 0 = 0 to 10 V/20 mA 1 = 4 to 20 mA 2 = 10 V/20 mA to 0 3 = 20 to 4 mA 4 = –10 V to +10 V Proprieties: CFG Access groups via HMI: 07 I/O CONFIGURATION or 38 Analog Inputs 01 PARAMETER GROUPS 38 Analog Inputs Description: These parameters configure the signal type (if it is current or voltage) that will be read at each analog input, as well as its range. Refer to the tables 13.1 and 13.2 for more details on this configuration. Table 13.1 - DIP Switches related to the analog inputs Parameter Input Switch Location P0233 P0238 AI1 AI2 S1.4 S1.3 Control Board P0243 AI3 S3.1 IOB P0248 AI4 S3.1 IOA 13 13-5 Digital and Analog Inputs and Outputs Table 13.2 - Configuration of the analog input signals P0233, P0243 0 1 2 3 – P0238, P0248 0 1 2 3 4 Input Signal (0 to 10) V / (0 to 20) mA (4 to 20) mA (10 to 0) V / (20 to 0) mA (20 to 4) mA (-10 to +10) V Switch Position Off/On On Off/On On Off When current signals are used at the input, the switch corresponding to the desired input must be set in the “ON” position. Inverse reference is obtained with the options 2 and 3, i.e., maximum speed is obtained with minimum reference. 13.1.2 Analog Outputs [39] In the CFW-11 standard configuration are available 2 analog outputs (AO1 and AO2), and 2 more (AO3 and AO4) can be added with the IOA-01 accessory. The parameters related to those outputs are described next. P0014 – AO1 Value P0015 – AO2 Value Adjustable Range: 0.00 to 100.00 % Factory Setting: P0016 – AO3 Value P0017 – AO4 Value Adjustable Range: -100.00 to 100.00 % Proprieties: RO Access groups via HMI: 07 I/O CONFIGURATION 39 Analog Outputs Factory Setting: or 01 PARAMETER GROUPS 39 Analog Outputs Description: Those read only parameters indicate the value of the analog outputs AO1 to AO4, as a percentage of the full scale. The indicated values are those obtained after the multiplication by the gain. Refer to the description of the parameters P0251 to P0261. P0251 – AO1 Function 13 13-6 Digital and Analog Inputs and Outputs P0254 – AO2 Function Adjustable Range: 0 = Speed Reference 1 = Total Reference 2 = Real Speed 3 = Torque Current Reference 4 = Torque Current 5 = Output Current 6 = Process Variable 7 = Active Current 8 = Output Power 9 = PID Setpoint 10 = Torque Current > 0 11 = Motor Torque 12 = SoftPLC 13 = PTC 14 = Not Used 15 = Not Used 16 = Motor Ixt 17 = Encoder Speed 18 = P0696 Value 19 = P0697 Value 20 = P0698 Value 21 = P0699 Value 22 = PLC11 23 = Id* Current Factory Setting: P0251=2 P0254=5 P0257 – AO3 Function P0260 – AO4 Function Adjustable Range: Factory Setting: 0 = Speed Reference 1 = Total Reference 2 = Real Speed 3 = Torque Current Reference 4 = Torque Current 5 = Output Current 6 = Process Variable 7 = Active Current 8 = Output Power 9 = PID Setpoint 10 = Torque Current > 0 11 = Motor Torque 12 = SoftPLC 13 = Not Used 14 = Not Used 15 = Not Used 16 = Motor Ixt 17 = Encoder Speed 18 = P0696 Value 19 = P0697 Value 20 = P0698 Value 21 = P0699 Value 22 = Not Used 23 = Id* Current 24 to 71 = Exclusive WEG Use P0257=2 P0260=5 13 Proprieties: Access groups via HMI: 07 I/O CONFIGURATION 39 Analog Outputs or 01 PARAMETER GROUPS 39 Analog Outputs 13-7 Digital and Analog Inputs and Outputs Description: These parameters set the functions of the analog outputs, according to the table 13.3. Table 13.3 - Analog output functions P0251 (AO1) P0254 (AO2) P0257 (AO3) P0260 (AO4) 0 1 2* 3 4 5 6 7 8 9 10 11 12 13 0 1 2 3 4 5* 6 7 8 9 10 11 12 13 0 1 2* 3 4 5 6 7 8 9 10 11 12 - 0 1 2 3 4 5* 6 7 8 9 10 11 12 - 14 and 15 14 and 15 13, 14, 15 and 22 13, 14, 15 and 22 16 17 18 19 20 21 22 23 - 16 17 18 19 20 21 22 23 - 16 17 18 19 20 21 23 24 to 71 16 17 18 19 20 21 23 24 to 71 Functions Speed Reference Total Reference Real Speed Torque Current Reference (Vector Mode) Torque Current (Vector Mode) Output Current (with a 0.3 second filter) PID Process Variable Active Current (V/f or VVW Mode, with a 0.1 second filter) Output Power (with a 0.5 second filter) PID Setpoint Torque Current > 0 (Vector Mode) Motor Torque SoftPLC PTC Not Used Motor Ixt Encoder Speed P0696 Value P0697 Value P0698 Value P0699 Value PLC11 Id* Current Exclusive WEG Use * Factory Setting P0252 – AO1 Gain P0255 – AO2 Gain P0258 – AO3 Gain P0261 – AO4 Gain Adjustable Range: 0.000 to 9.999 Factory Setting: Proprieties: Access groups via HMI: 07 I/O CONFIGURATION 39 Analog Outputs Description: They adjust the analog output gains. Refer to the figure 13.3. 13 13-8 or 01 PARAMETER GROUPS 39 Analog Outputs 1.000 Digital and Analog Inputs and Outputs Function AO1 - P0251 AO2 - P0254 AO3 - P0257 AO4 - P0260 Speed Reference Total Reference Real Speed Torque Current Reference Torque Current Output Current Value AO1 - P0014 AO2 - P0015 AO3 - P0016 AO4 - P0017 Process Variable (PID) Active Current Output Power PID Setpoint Torque Current > 0 Motor Torque SoftPLC Gain AO1 - P0252 AO2 - P0255 AO3 - P0258 AO4 - P0261 Signal AO1 - P0253 AO2 - P0256 AO3 - P0259 AO4 - P0262 AOx PTC Not Used Not Used Motor Ixt Encoder Speed P0696 Value P0697 Value P0698 Value P0699 Value PLC11 Figure 13.3 - Analog output block diagram 13 13-9 Digital and Analog Inputs and Outputs Table 13.4 - Full scale SCALE OF THE ANALOG OUTPUT INDICATIONS Variable Speed Reference Total Reference Real Speed Encoder Speed Torque Current Reference Torque Current Torque Current > 0 Motor Torque Full Scale (*) P0134 2.0 x InomHD 2.0 x Inom Output Current 1.5 x InomHD Active Current PID Process Variable P0528 PID Setpoint Output Power 1.5 x √3 x P0295 x P0296 Motor Ixt 100 % SoftPLC P0696 Value P0697 Value 32767 P0698 Value P0699 Value (*) When the signal is inverse (10 to 0 V, 20 to 0 mA or 20 to 4 mA) the values in the table become the beginning of the scale. P0253 – AO1 Signal Type P0256 – AO2 Signal Type Adjustable Range: 0 = 0 to 10 V/20 mA 1 = 4 to 20 mA 2 = 10 V/20 mA to 0 3 = 20 to 4 mA Factory Setting: 0 Factory Setting: 4 P0259 – AO3 Signal Type P0262 – AO4 Signal Type 13 Adjustable Range: 0 = 0 to 20 mA 1 = 4 to 20 mA 2 = 20 mA to 0 3 = 20 to 4 mA 4 = 0 to 10 V 5 = 10 to 0 V 6 = -10 to +10 V Proprieties: CFG Access groups via HMI: 07 I/O CONFIGURATION 39 Analog Outputs or 01 PARAMETER GROUPS 39 Analog Outputs Description: These parameters configure if the analog output signal will be in current or voltage, with direct or inverse reference. In order to adjust these parameters, it is also necessary to set the “DIP switches” of the control board or of the IOA Accessory Board, according to the tables 13.5, 13.6 and 13.7. 13-10 Digital and Analog Inputs and Outputs Table 13.5 - DIP switches related to the analog outputs Parameter P0253 P0256 P0259 P0262 Output AO1 AO2 AO3 AO4 Switch S1.1 S1.2 S2.1 S2.2 Location Control Board IOA Table 13.6 - Configuration of the analog outputs AO1 and AO2 signals P0253, P0256 0 1 2 3 Output Signal (0 to 10) V / (0 to 20) mA (4 to 20) mA (10 to 0) V / (20 to 0) mA (20 to 4) mA Switch Position Off / On On Off / On On Table 13.7 - Configuration of the analog outputs AO3 and AO4 signals P0259, P0262 0 1 2 3 4 5 6 Output Signal 0 to 20 mA 4 to 20 mA 20 to 0 mA 20 to 4 mA 0 to 10 V 10 to 0 V -10 to +10 V Switch Position Off Off Off Off Off Off On For AO1 and AO2, when current signals are used, the switch corresponding to the desired output must be set in the “ON” position. For AO3 and AO4, when current signals are used, the outputs AO3 (I) and AO4 (I) must be used. For voltage signals use the outputs AO3 (V) and AO4 (V). The switch corresponding to the desired output must be set in “ON” only in order to use range from -10 V to +10 V . 13.1.3 Digital Inputs [40] The CFW-11 has 6 digital inputs in the standard version, and 2 more can be added with the IOA-01 and IOB-01 accessories. The parameters that configure those inputs are presented next. P0012 – DI8 to DI1 Status Adjustable Range: Bit 0 = DI1 Bit 1 = DI2 Bit 2 = DI3 Bit 3 = DI4 Bit 4 = DI5 Bit 5 = DI6 Bit 6 = DI7 Bit 7 = DI8 Proprieties: RO Access groups via HMI: 07 I/O CONFIGURATION 40 Digital Inputs Factory Setting: or 01 PARAMETER GROUPS 40 Digital Inputs Description: By means of this parameter it is possible to visualize the status of the 6 control board digital inputs (DI1 to DI6) and of the 2 accessory digital inputs (DI7 and DI8) as well. 13-11 13 Digital and Analog Inputs and Outputs The indication is done by means of the numbers 1 and 0, representing respectively the “Active” and “Inactive” states of the inputs. The state of each input is considered as one digit in the sequence where DI1 represents the least significant digit. Example: In case the sequence 10100010 is presented on the keypad (HMI), it will correspond to the following status of the DIs: Table 13.8 - Digital inputs status DI8 DI7 DI6 DI5 DI4 DI3 DI2 DI1 Active (+24 V) Inactive (0 V) Active (+24 V) Inactive (0 V) Inactive (0 V) Inactive (0 V) Active (+24 V) Inactive (0 V) P0263 – DI1 Function P0264 – DI2 Function P0265 – DI3 Function P0266 – DI4 Function P0267 – DI5 Function P0268 – DI6 Function P0269 – DI7 Function P0270 - DI8 Function Adjustable Range: 0 to 31 Factory Setting: P0263=1 P0264=8 P0265=0 P0266=0 P0267=10 P0268=14 P0269=0 P0270=0 Table 13.9 - Digital input functions Functions 13 Not used Run/Stop General Enable Fast Stop FWD Run REV Run 3-Wire Start 3-Wire Stop FWD/REV LOC/REM JOG Increase E.P. Decrease E.P. Multispeed Ramp 2 13-12 P0263 (DI1) 0, 13 and 23 1* 2 3 4 5 6 7 8 9 10 11 12 14 P0264 (DI2) P0265 (DI3) P0266 (DI4) 0, 13 and 23 0*, 13 and 23 0* and 23 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8* 8 8 9 9 9 10 10 10 11 11 11 12 12 12 13 14 14 14 P0267 (DI5) P0268 (DI6) 0 and 23 1 2 3 4 5 6 7 8 9 10* 11 12 13 14 0 and 23 1 2 3 4 5 6 7 8 9 10 11 12 13 14* P0269 (DI7) P0270 (DI8) 0*, 13 and 23 0*, 13 and 23 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 14 14 Digital and Analog Inputs and Outputs Functions Speed/Torque JOG+ JOGNo Ext. Alarm No Ext. Fault Reset PLC Use Manual/Auto Disable FlyStart DC Link Regul. Program. Off Load User 1/2 Load User 3 DO2 Timer DO3 Timer Trace Function * Factory setting P0263 (DI1) P0264 (DI2) P0265 (DI3) P0266 (DI4) P0267 (DI5) P0268 (DI6) P0269 (DI7) P0270 (DI8) 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 Proprieties: Access groups via HMI: 07 I/O CONFIGURATION or 01 PARAMETER GROUPS 40 Digital Input 40 Digital Input Description: Those parameters make it possible to configure the functions of the digital inputs, according to the listed range. Some notes regarding the Digital Input functions are presented next. - Run/Stop: In order to assure the correct operation of this function, it is necessary to program P0224 and/or P0227 in 1. - Increase E.P. and Decrease E.P. (Electronic Potentiometer): They are active when +24 V is applied (for Increasing E.P.) or 0 V (for Decreasing E.P.) at the respective input programmed for that function. It is also necessary to program P0221 and/or P0222 in 7. Refer to the section 12.5. - Local/Remote: When programmed, this function activates “Local” when 0 V is applied to the input, and “Remote” when +24 V are applied. It is also necessary to program P0220=4 (DIx). - Speed/Torque: This function is valid for P0202=3 or 4 (Sensorless Vector Control or Vector with Encoder), and “Speed” is selected with 0 V applied to the input, whereas “Torque” by applying 24 V. When Torque is selected, the speed regulator parameters P0161 and P0162 become inactive (*). Thus the Total Reference becomes the Torque Regulator input. Refer to the figures 11.1 and 11.2. (*) The speed regulator of the PID type is converted into a P type, with proportional gain 1.00 and a null integral gain. When Speed is selected, the gains of the speed regulator become again defined by P0161 and P0162. In the applications with torque control it is recommended to follow the method described at the parameter P0160. - DC Link Regulation: it must be used when P0184=2. For more details, refer to this parameter description in the section 11.8.7 of this manual. - JOG+ and JOG-: those are functions valid only for P0202=3 or 4. 13-13 13 Digital and Analog Inputs and Outputs - Disables Flying-Start: it is valid for P0202≠4. By applying +24 V to the digital input programmed for this purpose, the Flying-Start function is disabled. By applying 0 V, the Flying-Start function is enabled again, provided that P0320 be equal to 1 or 2. Refer to the section 12.7. - Load User 1/2: this function allows the selection of the user memory 1 or 2, in a similar process than P0204=7 or 8, with the difference that the user memory is loaded from a transition of the DIx programmed for this function. When the state of the DIx changes from low level to high level (transition from 0 V to 24 V), the user memory 1 is loaded, provided that the contents of the inverter actual parameters had been previously transferred to the parameter memory 1 (P0204=10). When the sate of the DIx changes from high level to low level (transition from 24 V to 0 V), the user memory 2 is loaded, provided that the contents of the inverter actual parameters had been previously transferred to the parameter memory 2 (P0204=11). Inverter Parameters P0263 to P0270 (DIx)=27 P0204=7 P0204=8 User 1 DIx=24 V DIx=24 V DIx=0 V DIx=0 V User 2 P0263 to P0270 (DIx)=27 Figure 13.4 - Details on the working of the Load User 1/2 function - Load User 3: this function allows the selection of the user memory 3, in a similar process than P0204=9, with the difference that the user memory is loaded from a transition of the DIx programmed for this function. When the DIx state changes from low level to high level (transition from 0 V to 24 V), the user memory 3 is loaded, provided that the contents of the inverter actual parameters had been previously transferred to the parameter memory 3 (P0204=12). NOTES! Make sure that when using those functions the parameter sets (user memory 1, 2 or 3) be totally compatible with the application (motors, Run/Stop commands, etc.). It will not be possible to load the user memory with the inverter enabled. If two or three parameter sets from different motors were saved in the user memories 1, 2 and/or 3, the correct current values must be adjusted at the parameters P0156, P0157 and P0158 for each user memory. 13 - Programming Off: when this function is programmed and the digital input is with +24 V, parameter changes will not be allowed, regardless of the values set at P0000 and P0200. When the DIx input is with 0 V, the parameter changes will be conditioned to the P0000 and P0200 settings. - DO2 and DO3 Timer: this function acts as a timer to activate and deactivate the relays 2 and 3 (DO2 and DO3). When the timer function for the relay 2 or 3 is programmed at any DIx, and a transition from 0 V to +24 V occurs, the programmed relay will be activated with the delay set in P0283 (DO2) or P0285 (DO3). When a transition from +24 V to 0 V occurs, the programmed relay will be deactivated with the delay adjusted in P0284 (DO2) or P0286 (DO3). 13-14 Digital and Analog Inputs and Outputs After the transition of the DIx, either for activating or deactivating the programmed relay, it is necessary that the DIx remains in ON or OFF during at least the time set in P0283/P0285 or P0284/P0286. Otherwise the timer will be reset. Refer to the figure 13.5. Note: In order to enable that function it is also necessary to program P0276 and/or P0277=29 (Timer). +24 V DIx 0V ON DO2 (RL2) DO3 (RL3) OFF P0283/P0285 P0284/P0286 P0283/P0285 P0284/P0286 Figure 13.5 - Operation of the timer function DO2 (RL2) and DO3 (RL3) - Multispeed: the setting of the parameters P0266 and/or P0267 and/or P0268=13 requires that the parameters P0221 and/or P0222 be programmed in 8. Refer to the description of the parameters P0124 to P0131 in the section 12.4. - Trace Function: it triggers the data acquisition at the channels selected with that function, when the three following conditions were fulfilled: - If the DIx is with 24 V; - Trigger condition set in P0552=6 “DIx”; - Function waiting for the trigger, P0576=1 “Waiting”. For more details refer to the section 19, Trace Function. - No External Alarm: This function will indicate “External Alarm” (A090) on the keypad (HMI) display when the programmed digital input is open (0 V). If +24 V is applied to the input, the alarm message will disappear automatically from the keypad (HMI) display. The motor keeps working normally, regardless of the state of that input. - Manual/Automatic: it allows selecting the CFW-11 speed reference between the reference defined by P0221/P0222 (Manual mode – DIx open) and the reference defined by the PID regulator (Automatic mode – DIx with 24 V). Refer to the section 20 – PID Regulator, for more details. - PLC use: When this option is selected it will not take any action for the CFW-11. It can be used as a remote input for the PLC11 board or for communication networks. 13 13-15 Digital and Analog Inputs and Outputs a) RUN/STOP b) GENERAL ENABLE Acceleration ramp Motor speed Motor runs free (coasts) Acceleration ramp Deceleration ramp Motor speed Time Open DIx Time 24 V 24 V Open DIx Time Note: All the digital inputs programmed for General Enable, Fast Stop, Forward Run or Reverse Run must be in the ON state, so that the CFW-11 operates as described above. Time Note: All the digital inputs programmed for Run/Stop, Fast Stop, Forward Run or Reverse Run must be in the ON state, so that the CFW-11 operates as described above. d) FWD/REV c) NO EXTERNAL FAULT Motor runs free (coasts) Forward Motor speed Time Motor speed Reverse Time 24 V 24 V DIx Open Time DIx Open Time e) RAMP 2 f) FAST STOP 24 V DIx Run/Stop Open Time Motor speed Motor decelerates with ramp zero 24 V DIx – ramp 2 Time Open Time P0102 24 V P0103 P0101 P0100 DIx – Fast Stop Motor speed Open Time Time g) LOAD USER VIA DIx 24 V 13 DIx 24 V Load user 1 Open Load user 3 Time 24 V DIx Load user 2 Open Open Time Time 13-16 Figure 13.6 a) to g) - Details on the operation of the digital input functions Digital and Analog Inputs and Outputs h) JOG JOG Speed (P0122) Motor speed Acceleration ramp Deceleration ramp Time 24 V Run/Stop Open Time 24 V DIx - JOG Open Time 24 V General enable Open Time i) JOG + and JOG - JOG+ (P0122), JOG- (P0123) Speed Motor speed Time 24 V DIx - JOG ± Open 24 V Time General enable General enable Run/Stop Run/Stop Open Open Time j) RESET With Fault Inverter status Without fault (*) Time 24 V DIx - Reset Open Time 24 V Reset (*) The condition that caused the error persists 13 Time Figure 13.6 h) to j) - Details on the operation of the digital input functions (cont.) 13-17 Digital and Analog Inputs and Outputs k) 3-WIRE START / STOP 24 V DIx - Start Open Time 24 V Time DIx - Stop Open Time Motor speed Time l) FWD Run / REV Run 24 V DIx - Forward Open Time 24 V DIx - Reverse Open Time Motor speed Forward Time Reverse m) ELECTRONIC POTENTIOMETER (E.P.) Increase Digital Inputs Acceleration Deceleration Decrease & Enabling Motor speed Speed Reference Reset to zero Minimum speed Time 24 V DIx Increase 13 Reset Open Time 24 V Decrease Time 24 V DIx - Run/Stop Open Time Figure 13.6 k) to m) - Details on the operation of the digital input functions (cont.) 13-18 Digital and Analog Inputs and Outputs 13.1.4 Digital Outputs / Relays [41] The CFW-11 has 3 relay digital outputs as standard on its control board, and 2 more digital outputs of the open collector type that can be added with the accessories IOA-01 or IOB-01. The next parameters configure the functions related to those outputs. P0013 – DO5 to DO1 Status Adjustable Range: Bit 0 = DO1 Bit 1 = DO2 Bit 2 = DO3 Bit 3 = DO4 Bit 4 = DO5 Factory Setting: Proprieties: RO Access groups via HMI: 07 I/O CONFIGURATION or 01 PARAMETER GROUPS 41 Digital Outputs 41 Digital Outputs Description: By means of this parameter it is possible to visualize the status of the control board 3 digital outputs (DO1 to DO3) and the 2 digital outputs of the optional board (DO4 and DO5). The indication is done by means of the numbers "1" and "0", representing respectively the “Active” and “Inactive” states of the outputs. The state of each output is considered as one digit in the sequence where DO1 represents the least significant digit. Example: In case the sequence 00010010 is presented on the keypad (HMI), it will correspond to the following status of the DOs: Table 13.10 - Digital outputs status DO5 DO4 DO3 DO2 DO1 Active (+24 V) Inactive (0 V) Inactive (0 V) Active (+24 V) Inactive (0 V) P0275 – DO1 Function (RL1) P0276 – DO2 Function (RL2) P0277 – DO3 Function (RL3) P0278 – DO4 Function P0279 – DO5 Function Adjustable Range: 0 to 37 Factory Setting: P0275=13 P0276=2 P0277=1 P0278=0 P0279=0 13-19 13 Digital and Analog Inputs and Outputs Table 13.11 - Digital output functions Functions Not Used N* > Nx N > Nx N < Ny N = N* Zero Speed Is > Ix Is < Ix Torque > Tx Torque < Tx Remote Run Ready No Fault No F070 No F071 No F006/021/022 No F051/054/057 No F072 4-20mA Ok Value P0695 Forward Process V. > PVx Process V. < PVy Ride-Through Pre-Charge OK Fault Time Enabled > Hx SoftPLC Timer N>Nx and Nt>Nx F>Fx(1) F>Fx(2) STO No F160 No Alarm No Fault and No Alarm PLC11 (*) Factory setting P0275 (DO1) P0276 (DO2) P0277 (DO3) P0278 (DO4) P0279 (DO5) 0 and 29 1 2 3 4 5 6 7 8 9 10 11 12 13* 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 34 35 36 37 0 1 2* 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 0 1* 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 0*, 29 and 37 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 34 35 36 - 0*, 29 and 37 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 34 35 36 - Proprieties: Access groups via HMI: 07 I/O CONFIGURATION 41 Digital Outputs or 01 PARAMETER GROUPS 41 Digital Outputs Description: They program the functions of the digital outputs, according to the options presented previously. When the condition declared by the function is true, the digital output will be activated. 13 Example: Is>Ix function – when Is>Ix then DOx=saturated transistor and/or relay with the coil energized, and when Is≤Ix then DOx=open transistor and/or relay with the coil not energized. Some notes regarding the Digital Outputs are presented next. - Not Used: it means that the digital outputs will remain always in a resting state, i.e., DOx=open transistor and/ or relay with the coil not energized. 13-20 Digital and Analog Inputs and Outputs - Zero Speed: it means that the motor speed is below the value adjusted in P0291 (Zero Speed Zone). - Torque > Tx and Torque < Tx: they are valid only for P0203=3 or 4 (Vector Control). In those functions “Torque” corresponds to the motor torque as indicated at parameter P0009. - Remote: it means that the inverter is operating in Remote situation. - Run: it corresponds to enabled inverter. In this moment the IGBTs are commutating, and the motor may be at any speed, inclusive zero. - Ready: it corresponds to the inverter disabled, without fault and without undervoltage. - No Fault: it means that the inverter is not disabled by any type of fault. - No F070: it means that the inverter is not disabled by the F070 fault (Overcurrent or Short-circuit). - No F071: it means that the inverter is not disabled by the F071 fault (Output Overcurrent). - No F006+F021+F022: it means that the inverter is not disabled by the F006 fault (Line unbalance or phase loss), neither by F021 (DC Link Undervoltage), nor by F022 (DC Link Overvoltage). - No F051+F054+F057: it means that the inverter is not disabled by the F051 fault (Overtemperature U Phase IGBTs), neither by F054 (Overtemperature V Phase IGBTs), nor by F057 (Overtemperature W Phase IGBTs). - No F072: it means that the inverter is not disabled by the F072 fault (Motor Overload). - 4 - 20 mA OK: it means that the current reference (4 to 20 mA) at the analog inputs AIx is inside the 4 to 20 mA range. - P0695 Value: it means that the state of the digital output will be controlled by P0695, which is written via the network. Refer to the CFW-11 Serial Communication Manual for more details on this parameter. - Forward: it means that when the motor is rotating in the forward direction the DOx=saturated transistor and/ or relay with the coil energized, and when the motor is rotating in the reverse direction, the DOx=open transistor and/or relay with the coil not energized. - Ride-Through: it means that the inverter is executing the Ride-Through function. - Pre-charge OK: It means that the DC Link voltage is above the pre-charge voltage level. - Fault: it means that the inverter is disabled by any type of fault. - Timer: those timers activate or deactivate the relay outputs 2 and 3 (Refer to the parameters P0283 to P0286 next). - N > Nx and Nt > Nx: (valid only for P0202=4 – Vector with Encoder) it means that both the conditions must be satisfied so that DOx=saturated transistor and/or relay with the coil energized. In other words, it is enough that the condition N>Nx be not satisfied (regardless of the Nt>Nx condition) so that DOx=open transistor and/or relay with the coil not energized. - SoftPLC: it means that the digital output state will be controlled by the programming done in the memory area reserved to the SoftPLC function. Refer to the SoftPLC manual for more details. - STO: it signalizes the STO state (Safety Stop active). 13 - No F160: It signalizes that the inverter is not disabled by F160 fault (Safety Stop Relay); - No Alarm: it means that the inverter in not in the alarm condition. - No Fault and No Alarm: it means that the inverter is not disabled by any type of fault and it is not in alarm condition. 13-21 Digital and Analog Inputs and Outputs - PLC11: This option configures the signal at the DO1 (RL1), DO2 (RL2) and DO3 (RL3) outputs to be used by the PLC11. Definitions of the symbols used in the function: N = P0002 (Motor Speed); N* = P0001 (Speed Reference); Nx = P0288 (Nx Speed) – It is a reference point of the speed selected by the user; Ny = P0289 (Ny Speed) – It is a reference point of the speed selected by the user; Ix = P0290 (Ix Current) – It is a reference point of the current selected by the user; Is = P0003 (Motor Current); Torque = P0009 (Motor Torque); Tx = P0293 (Tx Torque) – It is a reference point of the torque selected by the user; PVx = P0533 (PVx Process Variable) – It is a reference point selected by the user; PVy = P0534 (PVy Process Variable) – It is a reference point selected by the user; Nt = Total Reference (refer to the figure 13.8); Hx = P0294 (Hx Time); F = P0005 (Motor Frequency); Fx = P0281 (Fx Frequency) – It is a reference point of the motor frequency selected by the user; PLC = Refer to the PLC accessory manual. b) N > Nx a) N* > Nx N* P0287 N Nx (P0288) Nx (P0288) ON ON Relay/ Transistor OFF Relay/ Transistor OFF OFF c) N < Ny P0287 Time P0287 Time OFF d) N = N* N Ny (P0289) N N* Time P0287 Time 13 Relay/ Transistor ON ON ON OFF Relay/ Transistor OFF Figure 13.7 a) to d) - Details on the operation of the digital output functions 13-22 OFF Digital and Analog Inputs and Outputs e) N = 0 (Zero) Speed f) Is > Ix Is Speed P0291 Ix (P0290) Time ON Relay/ Transistor Relay/ Transistor OFF OFF OFF OFF ON h) Torque > Tx g) Is < Ix Is Motor Torque (P0009) Ix (P0290) Tx (P0293) Time ON Time ON Relay/ Transistor ON Relay/ Transistor OFF OFF OFF j (a)) No fault i) Torque < Tx No fault Motor torque (P0009) Tx (P0293) Fault Time ON Relay/ Transistor Time Relay/ Transistor ON ON OFF OFF k) 4-20 mA Reference OK j (b)) Fault No fault Reference 2 mA Time Fault ON Time Relay/ Transistor Relay/ Transistor OFF Time ON OFF 13 ON Figure 13.7 e) to k) - Details on the operation of the digital output functions (cont.) 13-23 Digital and Analog Inputs and Outputs m) Process Variable < PVy l) Process Variable > PVx VPx (P0533) VPy (P0534) Time Process Variable ON Relay/ Transistor OFF Time Process Variable ON ON Relay/ Transistor OFF OFF o) Time enabled > Hx n) Pre-Charge Ok 6553 h N DC Link Hx (P0294) Pre-charge Level Time Time 0 Relay/ Transistor ON OFF Enabled Hours. (P0043) ON Relay/ Transistor ON OFF q) F > Fx OFF (1) p) N > Nx and Nt > Nx N Nx (P0288) Nt P0281 + P0282 Fx (P0281) P0281 - P0282 Time ON Relay/Transistor OFF r) F > Fx N ON OFF Relay (2) OFF s) No Alarm Fx (P0281) P0281 - P0282 No Alarm Alarm ON 13 Time N Relay/Transistor ON Relay/ Transistor OFF OFF Figure 13.7 l) to s) - Details on the operation of the digital output functions (cont.) 13-24 OFF Digital and Analog Inputs and Outputs P0281 – Fx Frequency Adjustable Range: 0.0 to 300.0 Hz Factory Setting: 4.0 Hz Proprieties: Access groups via HMI: 07 I/O CONFIGURATION or 41 Digital Outputs 01 PARAMETER GROUPS 41 Digital Outputs Description: It is used in the digital output and relay functions: F>Fx(1) and F>Fx(2) P0282 – Fx Hysteresis Adjustable Range: 0.0 to 15.0 Hz Factory Setting: 2.0 Hz Proprieties: Access groups via HMI: 07 I/O CONFIGURATION or 41 Digital Outputs 01 PARAMETER GROUPS 41 Digital Outputs Description: It is used in the digital output and relay functions: F > Fx(1) and F>Fx(2) P0283 – DO2 On Time P0284 – DO2 Off Time P0285 – DO3 On Time P0286 – DO3 Off Time Adjustable Range: 0.0 to 300.0 s Factory Setting: 0.0 s Proprieties: Access groups via HMI: 07 I/O CONFIGURATION 41 Digital Outputs or 01 PARAMETER GROUPS 41 Digital Outputs Description: Those parameters are used in relay outputs 2 and 3 Timer functions, they adjust the time for the activation or deactivation of the relay after a transition of the digital input programmed for this function, as detailed in the parameters of the previous section. Thus, after a DIx transition for activating or deactivating the programmed relay, it is necessary that this DIx remains in On/Off for at least the time adjusted in the parameters P0283/P0285 and P0284/P0286. Otherwise the timer will be reset. Refer to the figure 13.5. 13-25 13 Digital and Analog Inputs and Outputs P0287 – Hysteresis for Nx and Ny Adjustable Range: 0 to 900 rpm Factory Setting: 18 rpm (15 rpm) Proprieties: Access groups via HMI: 07 I/O CONFIGURATION or 01 PARAMETER GROUPS 41 Digital Outputs 41 Digital Outputs Description: It is used in the N > Nx and N < Ny functions of the digital and relay outputs. P0288 – Nx Speed Adjustable Range: 0 to 18000 rpm Factory Setting: 120 rpm (100 rpm) Factory Setting: 1800 rpm (1500 rpm) P0289 – Ny Speed Adjustable Range: 0 to 18000 rpm Proprieties: Access groups via HMI: 07 I/O CONFIGURATION or 01 PARAMETER GROUPS 41 Digital Outputs 41 Digital Outputs Description: They are used in the N* > Nx, N > Nx, and N < Ny functions of the digital and relay outputs. P0290 – Ix Current Adjustable Range: 0 to 2 x Inom-ND Factory Setting: 1.0 x Inom-ND Proprieties: Access groups via HMI: 07 I/O CONFIGURATION or 01 PARAMETER GROUPS 41 Digital Outputs 41 Digital Outputs Description: It is used in the Is > Ix and Ix < Ix functions of the digital and relay outputs. P0291 – Zero Speed Zone Adjustable Range: 13 0 to 18000 rpm Factory Setting: Proprieties: Access groups via HMI: 13-26 07 I/O CONFIGURATION 35 Zero Speed Logic or 01 PARAMETER GROUPS 41 Digital Outputs 18 rpm (15 rpm) Digital and Analog Inputs and Outputs Description: It specifies the value in rpm where the Actual Speed will be considered null for the actuation of the Zero Speed Disable function. This parameter is also used for the functions: Digital and relay outputs, and by the PID regulator. P0292 – N = N* Band Adjustable Range: 0 to 18000 rpm Factory Setting: 18 rpm (15 rpm) Proprieties: Access groups via HMI: 07 I/O CONFIGURATION or 41 Digital Outputs 01 PARAMETER GROUPS 41 Digital Outputs Description: It is used in the N = N* function of the digital and relay outputs. P0293 – Tx Torque Adjustable Range: 0 to 200 % Factory Setting: 100 % Proprieties: Access groups via HMI: 07 I/O CONFIGURATION or 41 Digital Outputs 01 PARAMETER GROUPS 41 Digital Outputs Description: It is used in the Torque > Tx and Torque < Tx functions of the digital and relay outputs. In those functions the motor torque indicated in P0009 is compared with the value adjusted in P0293. The setting of this parameter is expressed as a percentage of the motor rated current (P0401=100 %). P0294 – Hx Time Adjustable Range: 0 to 6553 h Factory Setting: 4320 h Proprieties: Access groups via HMI: 07 I/O CONFIGURATION 41 Digital Outputs or 01 PARAMETER GROUPS 41 Digital Outputs Description: It is used in the Enabled Hours > Hx function of the digital and relay outputs. 13 13-27 Digital and Analog Inputs and Outputs 13.2 Local Command [31] 13.3 Remote Command [32] In those parameter groups one can configure the origin of the main inverter commands when in the LOCAL or in the REMOTE situation, as the Speed Reference, Speed Direction, Run/Stop and JOG. P0220 – LOCAL/REMOTE Selection Source Adjustable Range: 0 = Always LOCAL 1 = Always REMOTE 2 = Local/Remote Key LOCAL 3 = Local/Remote Key REMOTE 4 = DIx 5 = Serial/USB LOCAL 6 = Serial/USB REMOTE 7 = Anybus-CC LOCAL 8 = Anybus-CC REMOTE 9 = CANopen/DeviceNet LOCAL 10 = CANopen/DeviceNet REMOTE 11 = SoftPLC LOCAL 12 = SoftPLC REMOTE 13 = PLC11 LOCAL 14 = PLC11 REMOTE Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: or 2 01 PARAMETER GROUPS 31 Local Command 32 Remote Command Description: It defines the origin of the command that will select between the LOCAL situation and the REMOTE situation, where: LOCAL: Means Local Default situation. REMOTE: Means Remote Default situation. DIx: Refer to the section 13.1.3. P0221 – Speed Reference Selection – LOCAL Situation P0222 – Speed Reference Selection – REMOTE Situation Adjustable Range: 13 13-28 0 = Keypad 1 = AI1 2 = AI2 3 = AI3 4 = AI4 5 = AI1 + AI2 > 0 (Sum AIs > 0) 6 = AI1 + AI2 (Sum AIs) 7 = E.P. 8 = Multispeed 9 = Serial/USB 10 = Anybus-CC 11 = CANopen/DeviceNet 12 = SoftPLC 13 = PLC11 Factory Setting: P0221=0 P0222=1 Digital and Analog Inputs and Outputs Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS or 01 PARAMETER GROUPS 31 Local Command 32 Local Command Description: They define the origin of the Speed Reference in the LOCAL situation and in the REMOTE situation. Some notes about the options for those parameters: The AIx’ designation refers to the analog signal obtained after the addition of the AIx input to the offset and its multiplication by the applied gain (refer to the section 13.1.1). The value of the reference adjusted with the and is contained in the parameter P0121. When the option 7 is selected (E.P.), one of the digital inputs must be programmed at 11 (Increase E.P.) and another at 12 (Decrease E.P.). Refer to the section 12.5 for more details. When the option 8 is selected, P0266 and/or P0267 and/or P0268 must be programmed at 13 (Multispeed). Refer to the section 12.4. When P0203=1 (PID Regulator), do not use the reference via E.P. When P0203=1, the value programmed in P0221/P022 becomes the PID Setpoint. P0223 – FORWARD/REVERSE Selection - LOCAL Situation P0226 – FORWARD/REVERSE Selection - REMOTE Situation Adjustable Range: 0 = Always FORWARD 1 = Always REVERSE 2 = Forward/Reverse Key (FWD) 3 = Forward/Reverse Key (REV) 4 = DIx 5 = Serial/USB (FWD) 6 = Serial/USB (REV) 7 = Anybus-CC (FWD) 8 = Anybus-CC (REV) 9 = CANopen/DeviceNet (FWD) 10 = CANopen/DeviceNet (REV) 11 = AI4 Polarity 12 = SoftPLC (FWD) 13 = SoftPLC (REV) 14 = AI2 Polarity 15 = PLC11 FORWARD 16 = PLC11 REVERSE Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS 31 Local Command Factory Setting: or P0223=2 P0226=4 01 PARAMETER GROUPS 32 Remote Command Description: They define the origin of the “Speed Direction” command in the LOCAL situation and in the REMOTE situation, where: FWD: Means Forward Default situation. REV: Means Reverse Default situation. DIx: Refer to the section 13.1.3. 13-29 13 Digital and Analog Inputs and Outputs P0224 – Run/Stop Selection – LOCAL Situation P0227 – Run/Stop Selection - REMOTE Situation Adjustable Range: Factory Setting: 0 = Keys , 1 = DIx 2 = Serial/USB 3 = Anybus-CC 4 = CANopen/DeviceNet 5 = SoftPLC 6 = PLC11 Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS or 31 Local Command P0224=0 P0227=1 01 PARAMETER GROUPS 32 Remote Command Description: They define the origin of the Run/Stop command in the LOCAL situation and in the REMOTE situation. P0225 – JOG Selection – LOCAL Situation P0228 – JOG Selection - REMOTE Situation Adjustable Range: 0 = Disabled 1 = JOG Key 2 = DIx 3 = Serial/USB 4 = Anybus-CC 5 = CANopen/DeviceNet 6 = SoftPLC 7 = PLC11 Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: or 31 Local Command P0225=1 P0228=2 01 PARAMETER GROUPS 32 Remote Command Description: They define the origin of the JOG command in the LOCAL situation and in the REMOTE situation. P0229 – Stop Mode Selection 13 Adjustable Range: 0 = Ramp to Stop 1 = Coast to Stop 2 = Fast Stop Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS 13-30 31 Local Command Factory Setting: or 0 01 PARAMETER GROUPS 32 Remote Command Digital and Analog Inputs and Outputs Description: It defines the motor stop mode when the inverter receives the “Stop” command. The table 13.12 describes the options of this parameter. Table 13.12 - Stop mode selection P0229 0 = Ramp to Stop 1 = Coast to Stop Description The inverter will apply the ramp programmed in P0101 and/or P0103. The motor will run free until stopping 2 = Fast Stop The inverter will apply a null ramp (time = 0.0 second), in order to stop the motor in the shortest possible time NOTE! When the control modes V/f or VVW are selected, the use of the option 2 (Fast Stop) is not recommended. NOTE! When the Coast to Stop, stop mode, is programmed and the Flying-Start function is not enabled, then start the motor again only if it is standing still. 13 13-31 13 13-32 Commands and Reference. Refer to the figure 13.9 P0249 P0244 P0239 P0247 P0242 P0237 P0232 Run/Stop Reference JOG Reference Limits P0133 P0001 P0134 P0134 = Maximum OFFSET Reference P0163 – LOCAL P0164 – REMOTE P0133 = Minimum Reference P0134 P0133 FWD/REV (Speed direction) AI4 AI3 AI2 AI1 P0234 P0122 JOG -1 (*) Valid only for P0202=3 and 4. Figure 13.8 - Speed Reference block diagram P0123 P0122 P0100-Acceleration P0101-Deceleration Acceleration/ Deceleration Time 2 Acceleration/ Deceleration Time 2a P0102-Acceleration P0103-Deceleration JOG- (*) JOG+ (*) Fast Stop + + + P0246 = 1 - Ref. after Ramp (P0246 = No Ramp Reference)(*) - + P0241 = 1 Ref. after Ramp (P0241 = No Ramp Reference)(*) P0236 = 1 Ref. after Ramp (P0236 = No Ramp Reference)(*) + P0231 = 1 - Ref. after Ramp (P0231 = No Ramp Reference)(*) Command via digital inputs (DIx) P0021 P0020 P0019 P0018 Total Reference Digital and Analog Inputs and Outputs Digital and Analog Inputs and Outputs LOCAL REFERENCE (P0221) (P0220) LOCAL/REMOTE Selection FORWARD/REVERSE (P0223) LOCAL RUN/STOP (P0224) REFERENCE JOG (P0225) REMOTE REFERENCE REFERENCE REFERENCE LOCAL COMMANDS REMOTE COMMANDS COMMANDS REMOTE COMMANDS REFERENCE (P0222) FORWARD/REVERSE (P0226) RUN/STOP (P0227) JOG (P0228) Figure 13.9 - Local/Remote situation block diagram 13.4 3-Wire Command [33] The group defined as “3-Wire Command” refers to the function Run/Stop programmed via digital inputs. With this function it is possible to activate or deactivate the motor by means of pulses at the digital inputs configured as Run (DIx=6) and Stop (DIx=7). It is important to notice that the Stop pulse is inverted, i.e., a transition from +24 V to 0 V. For a better understanding of this function it is recommended to verify the figure 13.6 (k). 13.5 Forward Run/Reverse Run Commands [34] The FWD Run/REV Run function can be used to command the motor in the forward direction and in the reverse direction by means of digital inputs. With the application of +24 V to the input programmed for FWD Run (DIx=4), the motor accelerates in the forward direction until reaching the speed reference. Once the FWD Run input has been released (0 V) and +24 V has been applied at the input programmed for REV Run (DIx=5), the CFW-11 will activate the motor in the reverse direction until it reaches the speed reference. Refer to the figure 13.6 (l). 13-33 13 Digital and Analog Inputs and Outputs 13 13-34 Dynamic Braking Dynamic Braking The braking torque that can be obtained through the application of frequency inverters without dynamic braking resistors varies from 10 % to 35 % of the motor rated torque. In order to obtain higher braking torques, resistors for dynamic braking are used. In this case the regenerated energy is dissipated on the resistor mounted externally to the inverter. This type of braking is used in the cases when short deceleration times are wished or when high inertia loads are driven. For the vector control mode there is the possibility of the use of the “Optimal Braking”, eliminating in many cases the need of the dynamic braking. 14.1 Dynamic Braking [28] The Dynamic Braking function can only be used if a braking resistor has been connected to the CFW-11, and if the parameters related to it have been adjusted properly. See next the description of the parameters in order to know how to program each one. P0153 – Dynamic Braking Level Adjustable Range: 339 to 400 V 585 to 800 V 585 to 800 V 585 to 800 V 585 to 800 V 809 to 1000 V 809 to 1000 V 924 to 1200 V 924 to 1200 V Factory P0296=0: 375 V Setting: P0296=1: 618 V P0296=2: 675 V P0296=3: 748 V P0296=4: 780 V P0296=5: 893 V P0296=6: 972 V P0296=7: 972 V P0296=8: 1174 V Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 28 Dynamic Braking Description: The parameter P0153 defines the voltage level for the braking IGBT actuation, and it must be compatible with the power supply voltage. If P0153 is adjusted at a level very close to the overvoltage (F022) actuation level, the fault may occur before the Braking resistor is able to dissipate the regenerated energy. 14 14-1 Dynamic Braking The next table presents the overvoltage trip level. Table 14.1 - Overvoltage (F022) trip levels Inverter Vnom P0296 F022 220/230 V 380 V 400/415 V 440/460 V 480 V 500/525 V 550/575 V 600 V 660/690 V 0 1 2 3 4 5 6 7 8 > 400 V DC Link Voltage (Ud) (P0004) P0153 Rated Ud > 800 V > 1000 V > 1200 V F022 - Overvoltage Dynamic braking actuation Time Ud Braking Resistor Voltage (DB) Ud Time Figure 14.1 - Dynamic Braking actuation curve Steps to enable the dynamic braking: Connect the braking resistor (Refer to the section 3.2.3.2 of the User Manual); Set P0154 and P0155 according to the used braking resistor; Set P0151 at the maximum value: 400 V (P0296=0), 800 V (P0296=1, 2, 3 or 4), 1000 V (P0296=5, 6 or 7) or 1200 V (P0296=8), according to the case, in order to prevent the activation of the DC voltage regulation before the dynamic braking. P0154 – Dynamic Braking Resistor Adjustable Range: 0.0 to 500.0 ohm Factory Setting: 0.0 ohm Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 28 Dynamic Braking Description: Adjust this parameter with the ohmic value of the used braking resistor. 14 If P0154=0, the braking resistor overload protection is disabled. It must be programmed in zero if no braking resistor is used. 14-2 Dynamic Braking P0155 – Dynamic Braking Resistor Power Adjustable Range: 0.02 to 650.00 kW Factory Setting: 2.60 kW Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 28 Dynamic Braking Description: This parameter adjusts the trip level of the braking resistor overload protection. It must be set according to the used braking resistor rated power (in kW). Operation: if the average power dissipated on the braking resistor exceeds the value adjusted in P0155 for 2 minutes, the inverter will be disabled with F077 – DB Resistor Overload. In order to get more details on the selection of the braking resistor, refer to the section 3.2.3.2 of the User Manual. 14 14-3 Dynamic Braking 14 14-4 Faults and Alarms FAULTS AND ALARMS The troubleshooting structure of the inverter is based on the indication of faults and alarms. In a fault event the IGBTs firing pulses are disabled and the motor coasts to stop. The alarm works as a warning to the user that critical operation conditions are occurring and a fault may occur if the situation does not change. Refer to the CFW-11 User Manual chapter 6 and chapter 0 - Quick Parameter Reference, Faults and Alarms of this manual to obtain more information regarding the Faults and Alarms. 15.1 Motor Overload Protection The Motor Overload protection is based on the use of curves that simulate the heating and cooling of the motor in overload events, according to IEC 60947-4-2 and UL 508C standards. The fault and alarm codes for the motor overload protection are F072 and A046, respectively. The motor overload is given in function of the reference value In x SF (motor rated current multiplied by the service factor), which is the maximum value at which the protection must not actuate because the motor is able to operate indefinitely with this current value without suffering damages. However, for that protection to act in an appropriate manner, the thermal image of the motor, which corresponds to the heating up and cooling down times of the motor, is estimated. The thermal image, in its turn, depends on the motor thermal constant, which is estimated based on the motor power and number of poles. The thermal image is important to allow that a derating in the fault actuation time be given, so that shorter actuation times be obtained when the motor is hot. This function applies a derating in the fault actuation time depending on the output frequency supplied to the motor, because for the self-ventilated ones there will be less ventilation on the frame at lower speeds, and the motor will be subject to more heating. Thus, it becomes necessary to reduce the fault actuation time in order to prevent the motor from burning. In order to assure more protection in case of restart, this function keeps the information regarding the motor thermal image in the CFW-11 nonvolatile memory (EEPROM). Therefore, after the inverter restart, the function will use the value saved in the thermal memory to perform a new overload evaluation. The parameter P0348 configures the desired protection level for the motor overload function. The possible options are: Fault and Alarm, only Fault, only Alarm, and disabled motor overload protection. The actuation level for the motor overload alarm (A046) is adjusted via P0349. In order to get more information, refer to the parameters P0156, P0159, P0348 and P0349 in the section 15.3. 15-1 15 Faults and Alarms NOTE! In order to assure the conformity of the CFW-11 motor overload protection with the UL508C standard, observe the following: “Trip” current equal to 1.25 times the motor nominal current (P0401) adjusted in the “Guided Start-up” menu. The maximum allowed value for the parameter P0159 (Motor Trip Class) is 3 (Trip Class 20). The maximum allowed value for P0398 (Motor Service Factor) is 1.15. 15.2 Motor Overtemperature Protection ATTENTION! The PTC must have a reinforced insulation against the live parts of the motor and of the installation. This protection performs the motor overtemperature protection by means of the alarm (A110) and the fault (F078) indication. The motor must have a PTC type temperature sensor. An analog output supplies constant current for the PTC (2 mA), while an inverter analog input reads the voltage across the PTC and compares it with the limit values for fault and alarm. Refer to the table 15.1. When those values are exceeded, the alarm or fault indication occurs. The analog outputs AO1 and AO2 of the control module, as well as the analog outputs existent on the accessory modules AO1-B and AO2-B (IOB) can be used to supply the constant current for the PTC. Therefore it is necessary to configure the DIP switches of the output for current and to set the output function parameter for 13=PTC. The analog inputs AI1 and AI2 of the control module, as well as the analog inputs existent on the accessory modules AI3 (IOB) and AI4 (IOA) can be used to read the PTC voltage. Therefore it is necessary to configure the input DIP switch for voltage and to set the input function parameter for 4=PTC. Refer to the parameter P0351 on the section 15.3. NOTE! In order that this function works properly, it is important to keep gains and offset of the analog input and output in the default values. Table 15.1 - A110 and F078 trip levels 15 15-2 Action PTC AI voltage A110 occurs during the temperature increase RPTC>3.51 kΩ VAI>7.0 V F078 trips during the temperature increase RPTC>3.9 kΩ VAI>7.8 V Resets A110 alarm 150 Ω < RPTC<1.6 kΩ 0.3 0.125 x P0401. P0343 – Ground Fault Detection Adjustable Range: 0 = Off 1 = On Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 1 45 Protections Description: This parameter enables the Ground Fault Detection, which will be responsible for the F074 (Ground Fault) actuation. Thus if wished, it is possible to inhibit the Ground Fault (F074) occurrence by setting P0343=Off. P0348 – Motor Overload Protection Adjustable Range: 0 = Off 1 = Fault/Alarm 2 = Fault 3 = Alarm Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 1 15 45 Protections 15-9 Faults and Alarms Description: This parameter allows the desired protection level for the motor overload function to be configured. Refer to the table below for details on the actuation of each one of the available options. Table 15.2 - Actions for the parameter P0348 options P0348 Action 0 = Off The overload protection is disabled. Faults or alarms will not be generated for the motor operation in overload conditions 1 = Fault/Alarm The inverter will show an alarm (A046) when the motor reaches the level programmed in P0349, and a fault (F072) when the motor reaches the overload actuation value. Once the fault is generated, the inverter will be disabled 2 = Fault Only the fault (F072) will be generated when the motor reaches the overload protection trip level, and the inverter will be disabled 3 = Alarm Only the alarm (A046) will be generated when the motor reaches the level programmed in P0349, and the motor continues operating The trip level of the overload protection is calculated internally by the CFW-11, taking into account the motor current, its thermal class and its service factor. Refer to the parameter P0159 in this section. P0349 – Motor Overload Alarm Level Adjustable Range: 70 to 100 % Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 85 % 45 Protections Description: This parameter defines the level for the motor overload protection alarm actuation (A046), it is expressed as a percentage of the trip level of the overload integrator. It will only be effective if P0348 is programmed in 1 (Fault/Alarm) or 3 (Alarm). P0350 – Inverter Overload Protection (IGBTs) Adjustable Range: 0 = Fault is active, with switching frequency reduction 1 = Fault and alarm are active, with switching frequency reduction 2 = Fault is active, without switching frequency reduction 3 = Fault and alarm are active, without switching frequency reduction Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 1 45 Protections Description: 15 The inverter overload function operates separately from the motor overload protection, and it has the purpose of protecting the IGBTs and rectifiers in case of overload, avoiding that damage due to overtemperature at their junctions occurs. Thus, the parameter P0350 allows configuring the desired protection level for this function, even with the automatic reduction of the switching frequency, in order to avoid the fault occurrence. The next table describes each of the available options. 15-10 Faults and Alarms Table 15.3 - Actions for the parameter P0350 options P0350 Action 0 It enables F048 – IGBT Overload Fault. In order to avoid the occurrence of the fault, the switching frequency is reduced automatically to 2.5 kHz (*) 1 It enables the fault F048 and the alarm A047 – IGBT Overload Alarm. In order to avoid the occurrence of the fault, the switching frequency is reduced automatically to 2.5 kHz (*) 2 It enables F048. Without the reduction of the switching frequency 3 It enables the alarm A047 and the fault F048. Without the reduction of the switching frequency (*) It reduces the switching frequency when: - The output current exceeds 1.5 x InomHD (1.1 x InomND); or - The temperature at the IGBT case is less than 10°C from the maximum temperature; and - P0297=2 (5 kHz). P0351 – Motor Overtemperature Protection Adjustable Range: 0 = Off 1 = Fault/Alarm 2 = Fault 3 = Alarm Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 1 45 Protections Description: This parameter is useful when the motor is equipped with PTC type temperature sensors, allowing the configuration of the protection level for the motor overtemperature function. The details on the actuation of the available options are in the table 15.4. Refer also to the section 15.2. Table 15.4 - Actions for the parameter P0351 options P0351 0 = Off Action The overtemperature protection is disabled. Faults or alarms for the motor operation in the overtemperature condition will not be generated 1 = Fault / Alarm The inverter will show an alarm (A110) and will generate a fault (F078) when the motor reaches the overtemperature actuation values. Once a fault is generated, the inverter will be disabled 2 = Fault Only the fault (F078) will be generated when the motor reaches the overtemperature protection trip level, and the inverter will be disabled 3 = Alarm Only the alarm (A110) will be generated when the motor reaches the protection actuation level, and the inverter remains operating 15 15-11 Faults and Alarms P0352 – Fan Control Adjustable Range: 0 = Heatsink fan and internal fan are OFF 1 = Heatsink fan and internal fan are ON 2 = Heatsink fan and internal fan are controlled via software 3 = Heatsink fan is controlled via software and internal fan is OFF 4 = Heatsink fan is controlled via software and internal fan is ON 5 = Heatsink fan is ON and internal fan is OFF 6 = Heatsink fan is ON and internal fan is controlled via software 7 = Heatsink fan is OFF and internal fan is ON 8 = Heatsink fan is OFF and internal fan is controlled via software Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 2 45 Protections Description: The CFW-11 is equipped with two fans: an internal fan and a heatsink fan, and the activation of both will be controlled via software by means of the inverter programming. The options available for the setting of this parameter are the following: Table 15.5 - Options of the parameter P0352 P0352 0 = HS-OFF, Int-OFF 1 = HS-ON, Int-ON Heatsink fan is always ON. Internal fan is always ON. 2 = HS-CT, Int-CT Heatsink fan is controlled via software. Internal fan is controlled via software. 3 = HS-CT, Int-OFF Heatsink fan is controlled via software. Internal fan is always OFF. 4 = HS-CT, Int-ON Heatsink fan is controlled via software. Internal fan is always ON. 5 = HS-ON, Int-OFF 15 15-12 Action Heatsink fan is always OFF. Internal fan is always OFF. Heatsink fan is always ON. Internal fan is always OFF. 6 = HS-ON, Int-CT Heatsink fan is always ON. Internal fan is controlled via software. 7 = HS-OFF, Int-ON Heatsink fan is always OFF. Internal fan is always ON. 8 = HS-OFF, Int-CT Heatsink fan is always OFF. Internal fan is controlled via software. Faults and Alarms P0353 – IGBTs and Internal Air Overtemperature Protection Adjustable Range: 0 = IGBTs: fault and alarm, Internal air: fault and alarm 1 = IGBTs: fault and alarm, Internal air: fault 2 = IGBTs: fault, Internal air: fault and alarm 3 = IGBTs: fault, Internal air: fault Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 0 45 Protections Description: The overtemperature protection is carried out by means of the measurement of the temperature with the IGBTs and power board internal air NTCs, being able to generate alarms and faults. In order to configure the desired protection, set P0353 according to the table below. Table 15.6 - Options of the parameter P0353 P0353 Action Enables fault (F051) – IGBT Overtemperature and alarm (A050) – IGBT High Temperature Enables fault (F153) – Internal Air Overtemperature and alarm (A152) – Internal Air High Temperature 0 = HS-F/A, Air-F/A 1 = HS-F/A, Air-F Enables fault (F051) and alarm (A050) for IGBTs overtemperature Enables only fault (F153) for internal air overtemperature 2 = HS-F, Air-F/A Enables only fault (F051)for IGBT overtemperature Enables fault (F153) and alarm (A152) for internal air overtemperature 3 = HS-F, Air-F Enables only fault (F051)for IGBT overtemperature Enables only fault (F153) for internal air overtemperature P0354 – Heatsink Fan Protection Adjustable Range: 0 = Off 1 = Fault Factory Setting: Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS 1 45 Protections Description: When the heatsink fan speed reaches a value below ¼ of the rated speed the fault F179 (Heatsink Fan Speed Fault) will be generated. This parameter makes it possible that the generation of this fault be disabled, as presented in the next table. Table 15.7 - Actions for the parameter P0354 options P0354 0 = Off 1 = Fault Action The heatsink fan speed fault protection is disabled. It enables the fault (F179). The inverter will be disabled if the fault occurs. P0356 – Dead Time Compensation Adjustable Range: 0 = Off 1 = On Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 15 1 45 Protections 15-13 Faults and Alarms Description: This parameter must be kept always in 1 (On). Only in special maintenance cases the value 0 (Off) can be used. P0357 – Line Phase Loss Time Adjustable Range: 0 to 60 s Factory Setting: 3s Factory Setting: 0 Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 45 Protections Description: It configures the time for the line phase loss indication (F006). If P0357=0, the function remains disabled. P0359 – Motor Current Stabilization Adjustable Range: 0 = Off 1 = On Proprieties: V/f and VVW Access groups via HMI: 01 PARAMETER GROUPS 45 Protections Description: The parameter P0359 allows enabling the motor current stabilizing function. This function eliminates oscillations in the motor current caused by operation at low speeds with little load. P0800 - Phase U Book 1 Temperature P0801 - Phase V Book 1 Temperature P0802 - Phase W Book 1 Temperature P0803 - Phase U Book 2 Temperature P0804 - Phase V Book 2 Temperature P0805 - Phase W Book 2 Temperature P0806 - Phase U Book 3 Temperature 15 P0807 - Phase V Book 3 Temperature P0808 - Phase W Book 3 Temperature 15-14 Faults and Alarms P0809 - Phase U Book 4 Temperature P0810 - Phase V Book 4 Temperature P0811 - Phase W Book 4 Temperature P0812 - Phase U Book 5 Temperature P0813 - Phase V Book 5 Temperature P0814 - Phase W Book 5 Temperature Adjustable Range: -20.0 °C to 150.0 °C Proprieties: RO Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: or 09 READ ONLY PARAMETERS 45 Protections Description: These read only parameters indicate, in Celsius degrees (°C), the internal temperature of the IGBTs of each phase of each book. The indication resolution is 0.1 °C. Refer to the CFW-11M User Manual to obtain more information. P0832 - Digital Input DIM1 Function P0833 - Digital Input DIM2 Function Adjustable Range: 0 = Not Used 1 = External Fault 2 = Refrigeration Fault 3 = Braking Resistor Overtemperature 4 = Rectifier Overtemperature 5 = Rectifier High Temperature Factory Setting: 0 Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 45 Protections or 01 PARAMETER GROUPS 40 Digital Inputs Description: These parameters allow configuring the digital inputs DIM1 and DIM2 with the type of fault (0 to 4) or alarm (5) that must be recognized by the control, signalized on the keypad (HMI), and for the options 0 to 4, cause the disabling of the inverter. 15 15-15 Faults and Alarms P0834 - DIM1 and DIM2 Status Adjustable Range: Bit 0 = DIM1 Bit 1 = DIM2 Proprieties: RO Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: or 09 READ ONLY PARAMETERS 40 Digital Inputs Description: Through this parameter it is possible to visualize the status of the 2 digital inputs of the Modular Drive interface board. The indication is done by means of the numbers 1 and 0, representing respectively the states No Fault/Alarm or With Fault/Alarm at the inputs. The state of each input is considered as one digit in the sequence where DIM1 represents the least significant digit. Refer to the CFW-11M User Manual to obtain more information. 15 15-16 Read Only Parameters [09] READ ONLY PARAMETERS [09] In order to facilitate the visualization of the main reading variables of the inverter, the group [09] - “Read Only Parameters” can be accessed directly. It is important to point out that all the parameters of that group can only be visualized on the keypad (HMI) display, and that they do not allow changes by the user. P0001 – Speed Reference Adjustable Range: 0 to 18000 rpm Proprieties: RO Access groups via HMI: 09 READ ONLY PARAMETERS Factory Setting: Description: This parameter presents, regardless of the origin source, the value of the speed reference in rpm (factory setting). The indication unit can be modified from rpm to another unit through P0209, P0210 and P0211, as well as the scale by means of P0208 and P0212. It is also possible to change the speed reference (P0121) through this parameter, when P0221 or P0222=0. P0002 – Motor Speed Adjustable Range: 0 to 18000 rpm Proprieties: RO Access groups via HMI: 09 READ ONLY PARAMETERS Factory Setting: Description: This parameter indicates the motor actual speed value in rpm (factory setting), with a 0.5 second filter. The indication unit can be modified from rpm to another unit through P0209, P0210 and P0211, as well as the scale by means of P0208 and P0212. It is also possible to change the speed reference (P0121) through this parameter, when P0221 or P0222=0 16 16-1 Read Only Parameters [09] P0003 – Motor Current Adjustable Range: 0.0 to 4500.0 A Proprieties: RO Access groups via HMI: 09 READ ONLY PARAMETERS Factory Setting: Description: It indicates the inverter output current in Amps (A). P0004 – DC Link Voltage (Ud) Adjustable Range: 0 to 2000 V Proprieties: RO Access groups via HMI: 09 READ ONLY PARAMETERS Factory Setting: Description: It indicates the DC Link actual dc voltage in volts (V). P0005 – Motor Frequency Adjustable Range: 0.0 to 300.0 Hz Proprieties: RO Access groups via HMI: 09 READ ONLY PARAMETERS Factory Setting: Description: It indicates the inverter output frequency in Hertz (Hz). P0006 – Inverter Status 16 Adjustable Range: 0 = Ready 1 = Run 2 = Undervoltage 3 = Fault 4 = Self-Tuning 5 = Configuration 6 = DC-Braking 7 = STO Proprieties: RO Access groups via HMI: 09 READ ONLY PARAMETERS 16-2 Factory Setting: Read Only Parameters [09] Description: It indicates one of the 8 possible inverter states. The description of each state is presented in the next table. In order to facilitate the visualization, the inverter status is also showed on the top left corner of the keypad (HMI) (figure 5.3 – section 5.6). The states 2 to 6 are presented in an abbreviated form, as follows: Table 16.1 - Description of the inverter status State Abbreviated form on the keypad (HMI) top left corner Ready Run Ready Run Undervoltage Sub Fault Fxxx, where xxx is the number of the occurred fault Self-Tuning SelfTun Configuration Config DC-Braking DCbreak STO STO Description It indicates that the inverter is ready to be enabled It indicates that the inverter is enabled It indicates that the inverter is with insufficient line voltage for operation (undervoltage), and does not accept enabling commands It indicates that the inverter is in the fault state It indicates that the inverter is executing the self-tuning routine It indicates that the inverter is in the Oriented Start-up routine or with incompatible parameter programming. Refer to the parameter incompatibility table (attachment) It indicates that the inverter is applying DC braking to stop the motor It indicates that the Safety Stop is active (the 24Vdc voltage from the safety relays coils has been removed) P0007 – Motor Voltage Adjustable Range: 0 to 2000 V Proprieties: RO Access groups via HMI: 09 READ ONLY PARAMETERS Factory Setting: Description: It indicates the output line voltage, in Volts (V). P0009 – Motor Torque Adjustable Range: -1000.0 to 1000.0 % Proprieties: RO Access groups via HMI: 09 READ ONLY PARAMETERS Factory Setting: Description: It indicates the torque developed by the motor, calculated as follows: 16 16-3 Read Only Parameters [09] P0009 = Tm x 100 x Y ITM ITM = P04012 - Y = 1 for N ≤ Y= Nnom N x P0410 x P0178 2 1/2 100 P0190 x Nnom P0190 P0400 P0400 for N > P0190 x Nnom P0400 Where: Nnom = Motor synchronous speed; N = Motor actual speed; Tm = Motor torque current; ITM = Rated motor torque current. P0010 – Output Power Adjustable Range: 0.0 to 6553.5 kW Proprieties: RO Access groups via HMI: 09 READ ONLY PARAMETERS Factory Setting: Description: It indicates the inverter instantaneous output power, in kilowatt (kW). NOTE! The value indicated in this parameter is calculated indirectly, and must not be used to measure the energy consumption. P0012 – DI8 to DI1 Status Refer to the section 13.1.3 P0013 – DO5 to DO1 Status Refer to the section 13.1.4 P0014 – AO1 Value P0015 – AO2 Value P0016 – AO3 Value 16 P0017 – AO4 Value Refer to the section 13.1.2. 16-4 Read Only Parameters [09] P0018 – AI1 Value P0019 – AI2 Value P0020 – AI3 Value P0021 – AI4 Value Refer to the section 13.1.1. P0023 – Software Version Refer to the section 6.1 for more details. P0027 – Accessories Configuration 1 P0028 – Accessories Configuration 2 P0029 – Power Hardware Configuration Refer to the section 6.1. P0030 – U Arm IGBT Temperature P0031 – V Arm IGBT Temperature P0032 – W Arm IGBT Temperature P0033 – Rectifier Temperature P0034 – Internal Air Temperature Refer to the section 15.3. P0036 – Heatsink Fan Speed Adjustable Range: 0 to 15000 rpm Proprieties: RO Access groups via HMI: 09 READ ONLY PARAMETERS Factory Setting: Description: It indicates the fan actual speed, in revolutions per minute (rpm). P0037 – Motor Overload Status Adjustable Range: 0 to 100 % Proprieties: RO Access groups via HMI: 09 READ ONLY PARAMETERS Factory Setting: 16 16-5 Read Only Parameters [09] Description: It indicates the actual overload percentage of the motor. When this parameter reaches 100% the fault “Motor Overload” (F072) will occur. P0038 – Encoder Speed Adjustable Range: 0 to 65535 rpm Proprieties: RO Access groups via HMI: 09 READ ONLY PARAMETERS Factory Setting: Description: It indicates the encoder actual speed, in revolutions per minute (rpm), through a 0.5 second filter. P0039 – Encoder Pulses Count Adjustable Range: 0 to 40000 Proprieties: RO Access groups via HMI: 09 READ ONLY PARAMETERS Factory Setting: Description: This parameter shows the counting of the pulses of the encoder. The counting can be increased from 0 to 40000 (Hourly turn) or decreased from 40000 to 0 (rotate Counterclockwise). This parameter can be visualized in the analogical exits when P0257=49 or P0260 =49. Consult section 12 -10. P0040 – PID Process Variable P0041 – PID Setpoint Value Refer to the section 20.6. P0042 – Time Powered Adjustable Range: 0 to 65535 h Proprieties: RO Access groups via HMI: 09 READ ONLY PARAMETERS Description: 16 It indicates the total number of hours that the inverter remained powered. This value is kept even when power is removed from the inverter. 16-6 Factory Setting: Read Only Parameters [09] P0043 – Time Enabled Adjustable Range: 0.0 to 6553.5 h Proprieties: RO Access groups via HMI: 09 READ ONLY PARAMETERS Factory Setting: Description: It indicates the total number of hours that the inverter remained enabled. It indicates up to 6553.5 hours, and then it gets back to zero. By setting P0204=3, the value of the parameter P0043 is reset to zero. This value is kept even when power is removed from the inverter. P0044 – kWh Counter Adjustable Range: 0 to 65535 kWh Proprieties: RO Access groups via HMI: 09 READ ONLY PARAMETERS Factory Setting: Description: It indicates the energy consumed by the motor. It indicates up to 65535 kWh, and then it gets back to zero. By setting P0204=4, the value of the parameter P0044 is reset to zero. This value is kept even when power is removed from the inverter. NOTE! The value indicated in this parameter is calculated indirectly, and must not be used to measure the energy consumption. P0045 – Fan Enabled Time Adjustable Range: 0 to 65535 h Proprieties: RO Access groups via HMI: 09 READ ONLY PARAMETERS Factory Setting: 16 16-7 Read Only Parameters [09] Description: It indicates the total number of hours that the heatsink fan remained enabled. It indicates up to 65535 hours, and then it gets back to zero. By setting P0204=2, the value of the parameter P0045 is reset to zero. This value is kept even when power is removed from the inverter. P0048 – Present Alarm P0049 – Present Fault Adjustable Range: 0 to 999 Proprieties: RO Access groups via HMI: 09 READ ONLY PARAMETERS Factory Setting: Description: They indicate the alarm (P0048) or fault (P0049) number that occasionally be present at the inverter. In order to understand the meaning of the codes used for faults and alarms, refer to the section 15 in this manual and the chapter 6 of the User Manual. 16.1 Fault History [08] In this group are described the parameters that record the last faults occurred in the inverter, together with other relevant information for the fault interpretation, as date, hour, motor speed, etc. NOTE! If the fault occurs simultaneously with the CFW-11 power up or reset, the parameters regarding this fault, as date, hour, motor speed, etc., may contain invalid information. P0050 – Last Fault P0054 – Second Fault P0058 – Third Fault P0062 – Fourth Fault P0066 – Fifth Fault P0070 – Sixth Fault 16 P0074 – Seventh Fault P0078 – Eighth Fault 16-8 Read Only Parameters [09] P0082 – Ninth Fault P0086 – Tenth Fault Adjustable Range: 0 to 999 Proprieties: RO Access groups via HMI: 08 FAULT HISTORY Factory Setting: Description: They indicate the codes from the last to the tenth fault that have occurred. The recording system is the following: Fxxx → P0050 → P0054 → P0058 → P0062 → P0066 → P0070 → P0074 → P0078 → P0082 → P0086 P0051 – Last Fault Day/Month P0055 – Second Fault Day/Month P0059 – Third Fault Day/Month P0063 – Fourth Fault Day/Month P0067 – Fifth Fault Day/Month P0071 – Sixth Fault Day/Month P0075 – Seventh Fault Day/Month P0079 – Eighth Fault Day/Month P0083 – Ninth Fault Day/Month P0087 – Tenth Fault Day/Month Adjustable Range: 00/00 to 31/12 Proprieties: RO Access groups via HMI: 08 FAULT HISTORY Factory Setting: Description: 16 They indicate the day and the month of the last to the tenth fault occurrence. 16-9 Read Only Parameters [09] P0052 – Last Fault Year P0056 – Second Fault Year P0060 – Third Fault Year P0064 – Fourth Fault Year P0068 – Fifth Fault Year P0072 – Sixth Fault Year P0076 – Seventh Fault Year P0080 – Eighth Fault Year P0084 – Ninth Fault Year P0088 – Tenth Fault Year Adjustable Range: 00 to 99 Proprieties: RO Access groups via HMI: 08 FAULT HISTORY Description: They indicate the year of the last to the tenth fault occurrence. P0053 – Last Fault Time P0057 – Second Fault Time P0061 – Third Fault Time P0065 – Fourth Fault Time P0069 – Fifth Fault Time P0073 – Sixth Fault Time P0077 – Seventh Fault Time 16 P0081 – Eighth Fault Time P0085 – Ninth Fault Time 16-10 Factory Setting: Read Only Parameters [09] P0089 – Tenth Fault Time Adjustable Range: 00:00 to 23:59 Proprieties: RO Access groups via HMI: 08 FAULT HISTORY Factory Setting: Description: They indicate the time of the last to the tenth fault occurrence. P0090 – Current at the Moment of the Last Fault Adjustable Range: 0.0 to 4000.0 A Proprieties: RO Access groups via HMI: 08 FAULT HISTORY Factory Setting: Description: It is the record of the current supplied by the inverter at the moment of the last fault occurrence. P0091 – DC Link Voltage at the Moment of the Last Fault Adjustable Range: 0 to 2000 V Proprieties: RO Access groups via HMI: 08 FAULT HISTORY Factory Setting: Description: It is the record of the inverter DC link voltage at the moment of the last fault occurrence. P0092 – Speed at the Moment of the Last Fault Adjustable Range: 0 to 18000 rpm Proprieties: RO Access groups via HMI: 08 FAULT HISTORY Factory Setting: 16 Description: It is the record of the motor speed at the moment of the last fault occurrence. 16-11 Read Only Parameters [09] P0093 – Reference at the Moment of the Last Fault Adjustable Range: 0 to 18000 rpm Proprieties: RO Access groups via HMI: 08 FAULT HISTORY Factory Setting: Description: It is the record of the speed reference at the moment of the last fault occurrence. P0094 – Frequency at the Moment of the Last Fault Adjustable Range: 0.0 to 300.0 Hz Proprieties: RO Access groups via HMI: 08 FAULT HISTORY Factory Setting: Description: It is the record of the inverter output frequency at the moment of the last fault occurrence. P0095 – Motor Voltage at the Moment of the Last Fault Adjustable Range: 0 to 2000 V Proprieties: RO Access groups via HMI: 08 FAULT HISTORY Factory Setting: Description: It is the record of the motor voltage at the moment of the last fault occurrence. P0096 – DIx Status at the Moment of the Last Fault 16 Adjustable Range: Bit 0 = DI1 Bit 1 = DI2 Bit 2 = DI3 Bit 3 = DI4 Bit 4 = DI5 Bit 5 = DI6 Bit 6 = DI7 Bit 7 = DI8 Proprieties: RO Access groups via HMI: 08 FAULT HISTORY 16-12 Factory Setting: Read Only Parameters [09] Description: It indicates the state of the digital inputs at the moment of the last fault occurrence. The indication is done by means of an hexadecimal code, which when converted to binary will indicate the states “active” and “inactive” of the inputs through numbers 1 and 0. Example: If the code presented for the parameter P0096 on the keypad (HMI) is 00A5, it will correspond to the sequence 10100101, indicating that the inputs 8, 6, 3 and 1 were active at the moment of the last fault occurrence. Table 16.2 - Example of correspondence between the P0096 hexadecimal code and the DIx states 0 0 0 0 0 0 0 0 A 0 0 No relation with the DIx (always zero) 5 1 0 1 0 0 1 0 1 DI8 Active (+24 V) DI7 Inactive (0 V) DI6 Active (+24 V) DI5 Inactive (0 V) DI4 Inactive (0 V) DI3 Active (+24 V) DI2 Inactive (0 V) DI1 Active (+24 V) P0097 – DOx Status at the Moment of the Last Fault Adjustable Range: Bit 0 = DO1 Bit 1 = DO2 Bit 2 = DO3 Bit 3 = DO4 Bit 4 = DO5 Factory Setting: Proprieties: RO Access groups via HMI: 08 FAULT HISTORY Description: It indicates the state of the digital outputs at the moment of the last fault occurrence. The indication is done by means of an hexadecimal code, which when converted to binary will indicate the states “active” and “inactive” of the outputs through numbers 1 and 0. Example: If the code presented for the parameter P0097 on the keypad (HMI) is 001C, it will correspond to the sequence 00011100, indicating that the outputs 5, 4, and 3 were active at the moment of the last fault occurrence. Table 16.3 - Example of correspondence between the P0097 hexadecimal code and the DOx states 0 0 0 0 0 0 0 0 No relation with the DOx (always zero) 1 0 0 0 0 C 0 No relation with the DOx (always zero) 1 1 1 0 0 DO5 Active (+24 V) DO4 Active (+24 V) DO3 Active (+24 V) DO2 Inactive (0 V) DO1 Inactive (0 V) P0800 - Phase U Book 1 Temperature P0801 - Phase V Book 1 Temperature 16 P0802 - Phase W Book 1 Temperature P0803 - Phase U Book 2 Temperature 16-13 Read Only Parameters [09] P0804 - Phase V Book 2 Temperature P0805 - Phase W Book 2 Temperature P0806 - Phase U Book 3 Temperature P0807 - Phase V Book 3 Temperature P0808 - Phase W Book 3 Temperature P0809 - Phase U Book 4 Temperature P0810 - Phase V Book 4 Temperature P0811 - Phase W Book 4 Temperature P0812 - Phase U Book 5 Temperature P0813 - Phase V Book 5 Temperature P0814 - Phase W Book 5 Temperature P0834 - DIM1 and DIM2 Status Refer to the section 15.3 for more details. 16 16-14 Communication [49] COMMUNICATION [49] For the exchange of information through communication networks, the CFW-11 has several standardized communication protocols, like MODBUS, CANopen, DeviceNet, and Ethernet/IP. For more details regarding the inverter configuration for operating with those protocols, refer to the CFW-11 Communication Manuals. The parameters regarding the communication are explained next. 17.1 RS-232 and RS-485 Serial Interface P0308 – Serial Address P0310 – Serial Baud Rate P0311 – Serial Interface Byte Configuration P0312 – Serial Protocol P0314 – Serial Watchdog P0316 – Serial Interface Status P0682 – Serial / USB Control Word P0683 – Serial / USB Speed Reference Those are parameters for the configuration and operation of the RS-232 and RS-485 serial interfaces. For a detailed description, refer to the RS-232/RS-485 Communication Manual, supplied in electronic format on the CD-ROM that comes with the product. 17.2 CAN Interface – CANopen/DeviceNet P0684 – CANopen/DeviceNet Control Word P0685 – CANopen/DeviceNet Speed Reference P0700 – CAN Protocol P0701 – CAN Address P0702 – CAN Baud Rate P0703 – Bus Off Reset P0705 – CAN Controller Status 17 P0706 – Received CAN Telegram Counter 17-1 Communication [49] P0707 – Transmitted CAN Telegram Counter P0708 – Buss Off Error Counter P0709 – Lost CAN Message Counter P0710 – DeviceNet I/O Instances P0711 – DeviceNet Reading Word #3 P0712 – DeviceNet Reading Word #4 P0713 – DeviceNet Reading Word #5 P0714 – DeviceNet Reading Word #6 P0715 – DeviceNet Writing Word #3 P0716 – DeviceNet Writing Word #4 P0717 – DeviceNet Writing Word #5 P0718 – DeviceNet Writing Word #6 P0719 – DeviceNet Network Status P0720 – DeviceNet Master Status P0721 – CANopen Communication Status P0722 – CANopen Node Status Those are parameters for the configuration and operation of the CAN interface. For a detailed description, refer to the CANopen Communication Manual or to the DeviceNet Communication Manual, supplied in electronic format on the CD-ROM that comes with the product. 17.3 Anybus-CC Interface P0686 – Anybus-CC Control Word P0687 – Anybus-CC Speed Reference P0723 – Anybus Identification 17 P0724 – Anybus Communication Status P0725 – Anybus Address P0726 – Anybus Baud Rate 17-2 Communication [49] P0727 – Anybus I/O Words P0728 – Anybus Reading Word #3 P0729 – Anybus Reading Word #4 P0730 – Anybus Reading Word #5 P0731 – Anybus Reading Word #6 P0732 – Anybus Reading Word #7 P0733 – Anybus Reading Word #8 P0734 – Anybus Writing Word #3 P0735 – Anybus Writing Word #4 P0736 – Anybus Writing Word #5 P0737 –Anybus Writing Word #6 P0738 – Anybus Writing Word #7 P0739 – Anybus Writing Word #8 Those are parameters for the configuration and operation of the Anybus-CC interface. For a detailed description, refer to the Anybus-CC Communication Manual, supplied in electronic format on the CD-ROM that comes with the product. 17.4 Communication States and Commands P0313 – Communication Error Action P0680 – Logical Status P0681 – Motor Speed in 13 bits P0692 – Operation Mode Status P0693 – Operation Mode Commands P0695 – Digital Output Setting P0696 – Analog Outputs Value 1 17 P0697 – Analog Outputs Value 2 P0698 – Analog Outputs Value 3 17-3 Communication [49] P0699 – Analog Outputs Value 4 Those parameters are used for monitoring and controlling the CFW-11 inverter by means of communication interfaces. For a detailed description, refer to the Communication Manual of the used interface. These manuals are supplied in electronic format on the CD-ROM that comes with the product. 17 17-4 SoftPLC [50] SoftPLC [50] 18.1 SOFTPLC The SoftPLC function allows the frequency inverter to assume PLC (Programmable Logical Controller) functions. For more details regarding the programming of those functions in the CFW-11, refer to the CFW-11 SoftPLC Manual. The parameters related to the SoftPLC are described next. P1000 – SoftPLC Status P1001 – SoftPLC Command P1002 – Scan Cycle Time P1010 to P1049 – SoftPLC Parameters 18 18-1 SoftPLC [50] 18 18-2 Trace Function [52] TRACE FUNCTION [52] 19.1 TRACE FUNTION The trace function is used to record variables of interest from the CFW-11 (as current, voltage, speed) when a particular event occurs in the system (e.g.: alarm/fault, high current, etc.). This system event, for starting the data recording process, is called "trigger". The stored variables can be visualized as graphs through the SuperDrive G2 executed by a PC connected via USB or Serial to the CFW-11. The parameters related to this function are presented next. P0550 – Trigger Signal Source Adjustable Range: 0 = Not selected 1 = Speed Reference 2 = Motor Speed 3 = Motor Current 4 = DC Link Voltage 5 = Motor Frequency 6 = Motor Voltage 7 = Motor Torque 8 = Process Variable 9 = PID Setpoint 10 = AI1 11 = AI2 12 = AI3 13 = AI4 Factory Setting: 0 Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 52 Trace Function Description: It selects the variable that will be used as the trigger source for the Trace Function. This parameter has no effect when P0552=“Alarm”, “Fault” or “DIx”. Those same variables can also be used as signals to be acquired, through the parameters from P0561 up to P0564. P0551 – Trigger Level for Trace Adjustable Range: -100.0 to 340.0 % Factory Setting: 0.0 % Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 52 Trace Function 19 19-1 Trace Function [52] Description: It defines the value for comparison with the variable selected in P0550. The full range of the variables selectable as trigger is presented in the next table. Table 19.1 - Full scale of the variables selectable as trigger Variable Speed Reference Motor Speed Full Scale 100 % = P0134 100 % = P0134 Motor Current 200 % = 2.0 x InomHD DC Link Voltage Motor Frequency Motor Voltage 100 % = Max. Lim. P0151 340 % = 3.4 x P0403 100 % =1.0 x P0400 Motor Torque 200 % = 2.0 x Inom Motor Process Variable PID Setpoint AI1 AI2 AI3 AI4 100 % = 1.0 x P0528 100 % = 1.0 x P0528 100 % = 10 V/20 mA 100 % = 10 V/20 mA 100 % = 10 V/20 mA 100 % = 10 V/20 mA This parameter has no effect when P0552=“Alarm”, “Fault” or “DIx”. P0552 – Trigger Condition for Trace Adjustable Range: 0: P0550* = P0551 1: P0550* ≠ P0551 2: P0550* > P0551 3: P0550* < P0551 4: Alarm 5: Fault 6: DIx Factory Setting: 5 Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 52 Trace Function Description: It defines the condition for starting the signal acquisition. The table 19.2 details the available options. Table 19.2 - Parameter P0552 option description P0552 Options P0550* = P0551 P0550* ≠ P0551 P0550* > P0551 P0550* < P0551 Alarm Fault DIx 19 Description The variable selected in P0550 is equal to the value adjusted in P0551 The variable selected in P0550 is different from the value adjusted in P0551 The variable selected in P0550 is bigger than the value adjusted in P0551 The variable selected in P0550 is smaller than the value adjusted in P0551 Inverter with an active alarm Inverter in fault state Digital input (selected via P0263 – P0270) For P0552=6 (“DIx” option), it is necessary to select the option “Trace Function” at one of the parameters from P0263 to P0270. For more details, refer to the section 13.1.3. 19-2 Trace Function [52] Notes: - If P0552=6 and no DI is configured for “Trace Function”, the trigger will not occur; - If P0552=6 and several DIs were configured for “Trace Function”, only one has to be active for the trigger occurrence; - If P0552≠6 and any DI is configured for “Trace Function”, the trigger will never occur as a result of the DI activation; - These three programming options do not prevent the inverter from being enabled. P0553 – Trace Sampling Period Adjustable Range: 1 to 65535 Factory Setting: 1 Factory Setting: 0% Factory Setting: 0% Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 52 Trace Function Description: It defines the sampling period (time between two sampling points) as a 200 µs multiple. For P0297=1.25 kHz, it defines the sampling period as a 400 µs multiple P0554 – Trace Pre-Trigger Adjustable Range: 0 to 100 % Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 52 Trace Function Description: It is the data percentage that will be recorded before the occurrence of the trigger event. P0559 – Trace Maximum Memory Adjustable Range: 0 to 100 % Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 52 Trace Function Description: It defines the maximum of memory that the user wished to reserve for the Trace Function points. The setting range, from 0 to 100 %, corresponds to a reserve request of 0 to 15 KB for the Trace Function. Each point stored by the Trace Function takes 2 bytes of memory. This parameter defines indirectly the number of points that the user wishes to store with the Trace Function. 19-3 19 Trace Function [52] The memory area used by the Trace Function is shared with the memory for the SoftPLC applicative. When there is a SoftPLC applicative in the inverter, the amount of memory actually available for the Trace Function may be smaller than the value adjusted in P0559. The indication of the memory amount actually available is done by the read only parameter P0560. For more details refer to the parameter P0560 description. As the factory setting, P0559=0 %. In this case, there is no memory available for the Trace Function, because the available 15 KB are reserved for the SoftPLC applicative. P0560 – Trace Available Memory Adjustable Range: 0 to 100 % Proprieties: RO Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 52 Trace Function Description: It shows the amount of memory available for storing Trace Function points. The range from 0 to 100 % indicates that from 0 to 15 KB are available for the Trace Function. Sharing of memory with the SoftPLC: The memory for the Trace Function is shared with the memory for the SoftPLC applicative. - If P1000=0 (there is no SoftPLC applicative), it is possible to use all the memory area for the Trace Function. In this case, P0559=P0560. - If P1000>0 (there is SoftPLC applicative in the inverter), P0560 will show the smallest value between P0559 and 0the actual available memory (that will be 100 % minus the memory used by the SoftPLC applicative). In order to be able to use the Trace Function, the user must adjust P0559 to a value different from 0 %, and verify if the value indicated in P0560 is enough. If P0559 > P0560 and the user wishes to use more memory for the Trace Function, then the SoftPLC applicative must be erased by means of the parameter P1001. P0561 – CH1: Trace channel 1 P0562 – CH2: Trace channel 2 P0563 – CH3: Trace channel 3 P0564 – CH4: Trace channel 4 Adjustable Range: 19 19-4 0 = Not selected 1 = Speed Reference 2 = Motor Speed 3 = Motor Current 4 = DC Link Voltage 5 = Motor Frequency 6 = Motor Voltage 7 = Motor Torque 8 = Process Variable 9 = PID Setpoint 10 = AI1 11 = AI2 12 = AI3 13 = AI4 Factory Setting: P0561=1 P0562=2 P0563=3 P0564=0 Trace Function [52] Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 52 Trace Function Description: They select the signals that will be recorded at the channels 1 to 4 of the Trace Function. The options are the same that are available at P0550. By selecting the “Not Selected” option, the total memory available for the Trace function is distributed between the active channels. P0571 – Start Trace Function Adjustable Range: 0 = Off 1 = On Factory Setting: 0 Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 52 Trace Function Description: It initiates the waiting for the Trace Function trigger. Since it is a parameter that can be changed with the motor running, it is not necessary to press “Save” on the keypad (HMI) for the “trigger” waiting to initiate. This parameter does not have effect if there is no active channel or if there is no memory available for the Trace Function (P0560 = 0). P0571 returns automatically to 0, for safety reasons, if any of the parameters between P0550 and P0564 is changed. P0572 – Day/Month Trace Triggered Adjustable Range: 00/00 to 31/12 Factory Setting: P0573 – Year Trace Triggered Adjustable Range: 00 to 99 Factory Setting: P0574 – Hour Trace Triggered Adjustable Range: 00:00 to 23:59 Factory Setting: P0575 – Second Trace Triggered Adjustable Range: 00 to 59 19 Factory Setting: 19-5 Trace Function [52] Proprieties: RO Access groups via HMI: 01 PARAMETER GROUPS 52 Trace Function Description: P0572 to P0575 record the date and hour of the trigger occurrence. These parameters and the points acquired by the Trace Function are not saved when the inverter is powered off. There are two possibilities for P0572 to P0575 being null: - No acquisition was performed after the inverter power on, or - Trace happened without keypad (HMI) connected to the inverter (no RTC). P0576 – Trace Function Status Adjustable Range: 0 = Off 1 = Waiting 2 = Triggered 3 = Concluded Proprieties: RO Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 52 Trace Function Description: It indicates if the Trace function has been initiated, if there has been already a trigger and if the signals have already been completely acquired. 19 19-6 PID Regulator [46] PID REGULATOR [46] 20.1 Description and Definitions The CFW-11 has the special function PID REGULATOR, which can be used to control a closed loop process. This function places a proportional, integral and derivative regulator, superposed to the normal CFW-11 speed control. Refer to the block diagram in the figure 20.1. The process control is done by means of the motor speed variation, keeping the value of the process variable (the one to be controlled) at the desired value. Application examples: the control of flow or pressure in a piping, of the temperature in a furnace or in a greenhouse, or of the chemicals dosage in tanks. In order to define the terms used by a PID control, we are going to use a simple example. An electro-pump is used in a water pumping system where the pressure in the pump output pipe has to be controlled. A pressure transducer is installed in the pipe and supplies an analog feedback signal to the CFW-11, which is proportional to the water pressure. This signal is called the process variable, and can be visualized at the parameter P0040. A setpoint is programmed in the CFW-11 via the keypad (HMI) (P0525) or adjusted through an analog input (as a 0 to 10 V or 4 to 20 mA signal). The setpoint is the desired water pressure value that the pump is supposed to produce, regardless of the consumption variations at the pump output at any time. The CFW-11 will compare the setpoint with the process variable and control the motor speed trying to eliminate any error and keeping the process variable equal to the setpoint. The setting of the P, I and D gains determines how fast the inverter will respond to eliminate this error. 20 20-1 20 20-2 P0221 / P0222=0 P0524=2 P0524=1 P0524=3 P0524=0 Feedback P0524 (Refer to the figures 13.1 and 13.2) AI4' AI3' AI2' AI1' P0526 Setpoint Reference P0221 / P0222>0 (Refer to the figure 13.8) P0525 Setpoint Definition (reference of the process variable) Academic PID - P0528 P0529 P0040 P0523 P0520 Enable + Enable Academic PID P0521 P0522 + Figure 20.1 - PID Regulator function block diagram + + P0133, P0134 P0527 PID Regulator Action Type 1 = Reverse 0 = Direct Manual (Open DIx) DI3 (P0265=22) Automatic (Closed DIx) Reference (Refer to the figure 13.8) Speed Reference (Refer to the figure 13.8) PID Regulator [46] PID Regulator [46] 20.2 Commissioning Before doing a detailed description of the parameters related to this function, a step by step guide for putting the PID into operation will be presented. NOTE! In order that the PID function works properly, it is fundamental to verify if the inverter is configured correctly to drive the motor at the desired speed. Therefore, verify the following settings: Torque boost (P0136 and P0137) and slip compensation (P0138), if it were in the V/f control mode; Having run the self-tuning if it were in the vector mode; Acceleration and deceleration ramps (P0100 to P0103) and current limit (P0135 for V/f and VVW control, or P0169/P0170 for vector control). Configuring the PID Function 1) To select the especial function: PID Regulator (P0203=1) When the PID function is enabled, by setting P0203=1, the following parameters are changed automatically: P0205=10 (Reading Parameter Selection 1: Setpoint PID #); P0206=9 (Reading Parameter Selection 2: Process Var. #); P0207=2 (Reading Parameter Selection 3: Motor Speed #); P0223=0 (FORWARD/REVERSE Selection - LOCAL Situation: Always FORWARD); P0225=0 (JOG Selection – LOCAL Situation: Disabled); P0226=0 (FORWARD/REVERSE Selection - REMOTE Situation: Always FORWARD); P0228=0 (JOG Selection - REMOTE Situation: Disabled); P0236=3 (AI2 Signal Function: Process Variable); P0265=22 (DI3 Function: Manual/Automatic). The DI3 function, defined by the parameter P0265, works in the following manner: Table 20.1 - DI3 operation mode for P0265=22 DI3 0 (0 V) 1 (24 V) Operation Manual Automatic 2) To define the type of PID action that the process requires: direct or reverse. The control action must be direct (P0527=0) when it is necessary that the speed increases for the process variable to increase. Otherwise, select reverse (P0527=1). Examples: a) Direct: A pump driven by an inverter filling up a reservoir, with the PID controlling its level. In order that the level (process variable) increases, it is necessary that the flow increases, which is obtained with the increase of the motor speed. b) Reverse: A fan driven by an inverter doing the refrigeration of a cooling tower, with the PID controlling its temperature. In order that the temperature (process variable) increases, it is necessary that the ventilation be reduced, by means of the reduction of the motor speed. 20-3 20 PID Regulator [46] 3) To define the feedback input: the feedback (process variable measurement) is always done via one of the analog inputs (selected at P0524). In order to make this guide easier, the AI2 input will be selected (P0524=1). 4) To adjust the process variable scale: the transducer (sensor) to be used for the process variable feedback must have a full scale of at least 1.1 times the highest value to be controlled. Example: If a 20 bar pressure has to be controlled, a sensor with a full scale of at least 22 bar (1.1 x 20) must be chosen. Once the sensor has been defined, the type of signal to be read at the input (if current or voltage) must be selected and the corresponding switch (S1 or S2) be set for that selection. In this guide it will be assumed that the sensor signal will be 4 to 20 mA (configuring P0238 = 1 and S1.3=ON). Afterwards, the gain (P0237) and the offset (P0239) of the feedback signal can be adjusted so that the process variable be read at the analog input with the highest possible resolution without saturation. In this case, adjust the parameters P0237 and P0239, according to the following example. NOTE! In order to avoid the saturation of the feedback analog input during regulation overshoots, the signal must range from 0 to 90 % (0 to 9 V / 4 to 18 mA). This adaptation can be done by changing the gain of the analog input selected as feedback. Example: - Full scale of the transducer (maximum output value)=25 bar (FS = 25); - Operation range (range of interest) = 0 to 15 bar (OR = 15). Opting to maintain P0237 = 1.000 and P0239 = 0 (factory setting), which is the most common for most of the applications: - P0525 = 50 % (Keypad PID setpoint) will be equivalent to the used sensor full scale value, i.e., 0.5 x FS = 12.5 bar. Thus, the operation range (0 to 15 bar) represents 60 % of the setpoint. If it is necessary to adjust P0237: - Considering a gap of 10 % for the process variable measurement range (MR = 1.1 x OR = 16.5), it must be adjusted at 0 to 16.5 bar. Therefore, the parameter P0237 must be set: P0237 = FS MR = 25 16.5 = 1.52 Thus, a setpoint of 100 % represents 16.5 bar, i.e., the operation range in percentage stays from 0 to 90.9 % (OR=15/16.5). 20 If offset adjustment is necessary, the parameter P0239 must be configured according to the detailed description of the section 13.1.1. 20-4 PID Regulator [46] If it is wished to change the indication of the process variable on the keypad (HMI), the parameters P0528 and P0529 must be adjusted according to the transducer full scale and to the defined P0237 value (Refer to the description of those parameters at the section 20.6). The parameters P0530 to P0532 can be configured to set the process variable engineering unit. Example: If a reading of “25.0 bar” is wished for the motor maximum speed, set: – – – – – P0528=250; P0529=1 (wxy.z); P0530=“b”; P0531=“a”; P0532=“r”. 5) To set the reference (setpoint): to define the operation mode (local/remote) at the parameter P0220 and the reference source at parameters P0221 and P0222, according to the desired situation. In case the setpoint is defined via keypad (HMI), set P0525 according to the equation below: Setpoint (%) = Desired value (process variable) Sensor full scale value x feedback gain x 100 % Example: Given a pressure transducer with a 4 to 20 mA output and a full scale of 25 bar (i.e., 4 mA=0 bar and 20 mA=25 bar) and P0237=2.000. If it is wished to control 10 bar, the following setpoint must be entered: Setpoint (%) = 10 x 2 x 100 % = 80 % 25 In case the setpoint is defined via analog input (AI1 for instance), P0231 must be configured=0 (AI1 Signal Function: Speed reference) and P0233 (AI1 Signal Type) according to the type of signal to be read by the input (if current or voltage). Do not program P0221 and/or P0222=7 (E.P.). 6) To set the speed limits: Adjust P0133 and P0134 according to the application. The readings exhibited automatically when the inverter is powered are: - Reading 1 – P0041 “PID Setpoint”; - Reading 2 – P0040 “Process Variable”; - Reading 3 – P0002 “Motor Speed”. 7) Indication: Refer to the section 5 in this manual. Those variables can also be visualized at the analog outputs (AOx), provided that the parameters that define the function of those outputs be programmed accordingly. 20-5 20 PID Regulator [46] Starting up 1) Manual Operation (open DI3): keeping the DI3 open (Manual), check the process variable indication on the keypad (HMI) (P0040) based on an external measurement of the feedback signal value (transducer) at AI2. Next, vary the speed reference until reaching the desired value of the process variable. Only then pass it to the automatic mode. NOTE! If the setpoint is defined by P0525, the inverter will set P0525 automatically with the instantaneous value of P0040 when the mode is changed from manual to automatic (provided that P0536=1). In this case, the commutation from manual to automatic is smooth (there is no abrupt speed change). 2) Automatic Operation (closed DI3): close DI3 and perform the PID regulator dynamic adjustment, i.e., of the proportional (P0520), integral (P0521) and differential (P0522), verifying if the regulation is being done correctly. Therefore, it is only necessary to compare the setpoint to the process variable checking if the values are close. Observe also how fast the motor responds to oscillations in the process variable. It is important to point out that the PID gain setting is a step that requires attempt and error in order to get the desired response time. If the system responds rapidly and oscillates close to the setpoint, then the proportional gain is too high. If the system responds slowly and takes time to reach the setpoint, then the proportional gain is too low and must be increased. And in case that the process variable does not reach the required value (setpoint), then the integral gain must be adjusted. As a summary of this guide, a schematic of the connections of the CFW-11 for the PID regulator application, as well as the setting of the parameters used in this example, are presented next. 4-20 mA 15 DI1 17 DI3 18 DI4 12 COM Setpoint via AI1 ≥5 kW 0-25 bar Setpoint via keypad 13 24VCC CFW-11 off 11 DGND 1 1 +REF 2 2 AI1+ 3 3 AI14 4 -REF 5 AI2+ 6 AI2PE R S T U V W PE on DI1 – Run /Stop DI3 – Manual / Automatic DI4 – General Enable S1 Process PE W V U XC1 PE Shield R S 20 T Line Isolating switch Fuses Figure 20.2 - Example of a CFW-11 application as a PID regulator 20-6 Pressure Transducer PID Regulator [46] Table 20.2 - Parameter setting for the presented example Parameter P0203=1 P0527=0(1) P0524=1(1) P0238=1 P0237=1.000(1) P0239=0(1) P0528=250 P0529=1(1) P0220=1 P0222=0 P0525=80% P0230=1 P0205=10(2) P0206=9(2) P0207=2(2) P0536=1(1) P0227=1(1) P0263=1(1) P0265=22(2) P0266=2 P0236=3(2) P0520=1.000(1) P0521=1.000 P0522=0.000(1) (1) (2) Description Selection of the PID regulator function PID action type (Direct) AI2 feedback input AI2 signal type (4 to 20 mA) AI2 input gain AI2 input offset Process variable scale factor Process variable decimal point (wxy.z) Operation in remote situation Reference selection (HMI) PID Setpoint Dead zone (On) Reading Parameter Selection 1 (Process variable) Reading Parameter Selection 2 (PID setpoint) Reading Parameter Selection 3 (Motor Speed) P0525 automatic setting (On) Remote Run/Stop selection (DIx) DI1 function (Run/Stop) DI3 function: Manual/Automatic DI4 function (General Enable) AI2 input function (Process Variable) PID proportional gain PID integral gain PID differential gain Parameters already in the factory default. Parameter configured automatically by the inverter. 20.3 Sleep Mode The sleep mode is a useful resource for saving energy when using the PID regulator. In many PID applications energy is wasted by keeping the motor turning at the minimum speed when, for instance, the pressure or the tank level keeps increasing. The sleep mode works together with the zero speed disable function. In order to activate the sleep mode, enable the zero speed disable by programming P0217=1 (On). The disable condition is the same as for the zero speed disable without PID. Refer to the section 12.6. For leaving the zero speed disable mode, when in the automatic PID mode, besides the condition programmed in P0218, it is also necessary that the PID error (the difference between the setpoint and the process variable) be higher than the value programmed in P0535. DANGER! While in the sleep mode, the motor may turn at any moment because of the process conditions. If it is wished to handle the motor or to perform any type of maintenance, remove the power from the inverter. 20 20.4 Monitoring Mode Screens When the PID regulator is used, the monitoring mode screen can be configured to show the main variables in a numerical form or as a bar graph, with the respective engineering units. 20-7 PID Regulator [46] An example of the keypad (HMI) with that configuration can be seen in the figure 20.3, where the process variable and the setpoint, both in BAR, and the motor speed in rpm are showed. Refer to the section 5. Run bar LOC 15% bar 5% rpm 45% 16:56 90rpm Run LOC 5.0 5.0 990 Menu 90rpm bar bar rpm 16:54 Menu Figure 20.3 - Example of the keypad (HMI) in the monitoring mode for the PID Regulator function 20.5 Connection of a 2-Wire Transducer In the 2-wire configuration the transducer signal and its supply share the same wires. The figure 20.5 illustrates this type of connection. 15 DI1 17 DI3 18 DI4 12 COM Process Pressure Transducer 13 11 1 2 3 4 5 6 24VCC DGND +REF AI1+ AI1-REF AI2+ AI2- Setpoint via keypad CFW-11 off 1 2 3 4 PE R S T U V W PE Figure 20.4 - Connection of a 2-wire transducer to the CFW-11 20.6 Parameters The parameters related to the PID Regulator [46] are now described in a detail form. P0040 – PID Process Variable Adjustable Range: 0.0 to 100.0 % Proprieties: RO Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 46 PID Regulator Description: It is a read only parameter that presents, in percentage, the PID Regulator process variable value. P0041 – PID Setpoint Value 20 Adjustable Range: 0.0 to 100.0 % Proprieties: RO Access groups via HMI: 01 PARAMETER GROUPS 20-8 46 PID Regulator Factory Setting: on S1 PID Regulator [46] Description: It is a read only parameter that presents, in percentage, the value of the PID Regulator setpoint (reference). P0203 – Special Function Selection Adjustable Range: 0 = None 1 = PID Regulator Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS Factory Setting: 0 46 Regulador PID Description: It enables the use of the PID Regulator special function, when set to 1. When P0203 is changed to 1, the following parameters are changed automatically: P0205=10 (Reading Parameter Selection 1); P0206=9 (Reading Parameter Selection 2); P0207=2 (Reading Parameter Selection 3); P0223=0 (FORWARD/REVERSE Selection - LOCAL Situation: Always FORWARD); P0225=0 (JOG Selection – LOCAL Situation: Disabled); P0226=0 (FORWARD/REVERSE Selection - REMOTE Situation: Always FORWARD); P0228=0 (JOG Selection – REMOTE Situation: Disabled); P0236=3 (AI2 Signal Function: Process Variable); - P0265=22 (DI3 Function: Manual/Automatic). Once the PID Regulator function is enabled, the JOG and FWD/REV functions become inactive. The enabling and Run/Stop commands are defined at P0220, P0224 and P0227. P0520 – PID Proportional Gain P0521 – PID Integral Gain Adjustable Range: 0.000 to 7.999 Factory Setting: P0520=1.000 P0521=0.043 P0522 – PID Differential Gain Adjustable Range: 0.000 to 3.499 Factory Setting: 0.000 Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 46 PID Regulator 20 Description: These parameters define the gains of the PID Regulator function, and must be adjusted according to the application that is being controlled. Examples of initial settings for some applications are presented in the table 20.3 20-9 PID Regulator [46] Table 20.3 - Suggestions for PID regulator gain settings Gains Quantity Pneumatic system pressure Pneumatic system flow Hydraulic system pressure Hydraulic system flow Temperature Level Proportional P0520 Integral P0521 Differential P0522 1 1 1 1 2 1 0.043 0.037 0.043 0.037 0.004 See note 0.000 0.000 0.000 0.000 0.000 0.000 NOTE! In the level control case, the setting of the integral gain will depend on the time that it takes for the reservoir to pass from the minimum acceptable level to the desired level, in the following conditions: 1. For the direct action the time must be measured with the maximum input flow and the minimum output flow; 2. For the reverse action the time must be measured with the minimum input flow and the maximum output flow. A formula for calculating the P0521 initial value in function of the system response time is presented next: P0521=0.02 / t Where t=time (in seconds). P0523 – PID Ramp Time Adjustable Range: 0.0 to 999.0 s Factory Setting: 3.0 s Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 46 PID Regulator Description: This parameter adjusts the ramp time used by the PID regulator function, which will act when it is necessary to correct the difference between the process variable and the setpoint. The factory setting time (3.0 s) is normally adequate for the majority of the applications, as those listed in the table 20.3. P0524 – PID Feedback Selection 20 Adjustable Range: 0 = AI1 1 = AI2 2 = AI3 3 = AI4 Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS 20-10 46 PID Regulator Factory Setting: 1 PID Regulator [46] Description: It selects the regulator feedback input (process variable). After choosing the feedback input, the function of the selected input must be programmed at P0231 (for AI1), P0236 (for AI2), P0241 (for AI3) or P0246 (for AI4). P0525 – Keypad PID Setpoint Adjustable Range: 0.0 to 100.0 % Factory Setting: 0.0 % Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 46 PID Regulator Description: This parameter allows the setting of the PID Regulator setpoint through the HMI keys, provided that P0221=0 or P0222=0, and if it is operating in Automatic mode. In case it is operating in Manual mode, the reference via keypad (HMI) is adjusted at the parameter P0121. The value of P0525 is kept at the last adjusted value (backup) even disabling or removing power from the inverter (with P0120=1 – Active). P0527 – PID Action Type Adjustable Range: 0 = Direct 1 = Reverse Factory Setting: 0 Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 46 PID Regulator Description: The type of PID action must be selected as “Direct” when it is necessary that the motor speed be increased so that the process variable be increased. Otherwise, “Reverse” must be selected. Table 20.4 - PID action selection Motor Speed Increases Process Variable Increases Diminishes Select Direct Reverse That characteristic varies according to the process, but the direct action is more used. In temperature or level control processes, the setting of the type of action will depend on the configuration. For instance: at the level control, if the inverter acts on the motor that extracts fluid from the reservoir, the action will be reverse, because when the level increases, the inverter must increase the motor speed so that it diminishes. In case the inverter acts on the motor that puts fluid into the reservoir, the action will be direct. P0528 – Process Variable Scale Factor Adjustable Range: 1 to 9999 20 Factory Setting: 1000 20-11 PID Regulator [46] P0529 – Process Variable Decimal Point Adjustable Range: 0 = wxyz 1 = wxy.z 2 = wx.yz 3 = w.xyz Factory Setting: 1 Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 46 PID Regulator Description: Those parameters define how the process variable (P0040) and the PID Setpoint (P0041) will be shown. The parameter P0529 defines the number of decimal places after the dot. However the parameter P0528 must be adjusted in the following manner: P0528 = Process V. FS Indication x (10)P0529 , Analog input Gain Where: Process V. F. S. Indication = Process Variable Full Scale value, which corresponds to 10 V/20 mA at the analog input used as feedback. Example 1 (0 to 25 bar Pressure Transducer – 4 to 20 mA output): - Desired indication: 0 to 25 bar (F.S.); - Feedback input: AI3; - AI3 gain: P0242=1.000; - AI3 signal: P0243=1 (4 to 20 mA); - P0529=0 (without decimal place after the dot). P0528 = - 25 x (10)0 = 25 1.000 Example 2 (Factory settings): Desired indication: 0.0 % to 100.0 % (F.S.); Feedback input: AI2; AI2 gain: P0237=1.000; P0529=1 (one decimal place after the dot). P0528 = 100.0 x (10)1 = 1000 1.000 P0530 – Process Variable Engineering Unit 1 Adjustable Range: 20 32 to 127 P0531 – Process Variable Engineering Unit 2 20-12 Factory Setting: 37 PID Regulator [46] P0532 – Process Variable Engineering Unit 3 Adjustable Range: 32 to 127 Factory Setting: P0531=32 P0532=32 Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 46 PID Regulator Description: The process variable engineering unit is composed of three characters, which will be applied to the indication of the parameters P0040 and P0041. The parameter P0530 defines the left most character, P0531 the center and P0532 the right most. The characters that can be chosen correspond to the ASCII code 32 to 127. Examples: A, B, ..., Y, −To indicate “bar”: P0530=”b” (98) P0531=”a” (97) P0532=”r” (114) Z, a, b, ..., y, z, 0, 1, ..., 9, #, $, %, (, ), *, +, ... −To indicate “%”: P0530=”%” (37) P0531=” ” (32) P0532=” ” (32) P0533 – PVx Process Variable P0534 – PVy Process Variable Adjustable Range: 0.0 to 100.0 % Factory P0533=90.0 % Setting: P0534=10.0 % Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 46 PID Regulator Description: Those parameters are used in the functions of the digital/relay outputs, with the purpose of signalizing/alarm, and they will indicate: Process Variable > VPx and Process Variable < VPy The values are in percentage of the process variable full scale: P0040 = (10)P0529 P0528 x 100 % P0535 – Wake Up Band Adjustable Range: 0 to 100 % Factory Setting: 20 0% 20-13 PID Regulator [46] Proprieties: Access groups via HMI: 01 PARAMETER GROUPS 46 PID Regulator Description: The parameter P0535 works together with the parameter P0218 (Condition to Leave the Zero Speed Disable), giving the additional condition for leaving the Zero Speed Disable. Therefore, it is necessary that the PID error (the difference between the setpoint and the process variable) be higher than the value programmed in P0535 so that the inverter runs the motor again. P0536 – P0525 Automatic Setting Adjustable Range: 0 = Off 1 = On Factory Setting: Proprieties: CFG Access groups via HMI: 01 PARAMETER GROUPS 1 46 PID Regulator Description: When the PID regulator setpoint is via keypad (HMI) (P0221/P0222=0) and P0536=1 (On), by commutating from manual to automatic the value of the process variable (P0040) will be loaded into P0525. Therefore PID oscillations during the commutation from manual to automatic are avoided. 20.7 Academic PID The controller implemented in the CFW-11 is of the academic type. The equations that characterize the Academic PID, which is the base of this function algorithm, are presented next. The transfer function in the Academic PID regulator frequency dominion is: y(s) = Kp x e(s) x [ 1 + 1 sTi + sTd] By replacing the integrator by a sum and the derivative by the incremental quotient, one gets an approximation for the discrete transfer equation (recursive) presented next: y(kTa) = y(k-1)Ta + Kp[(e(KTa) - e(k-1)Ta) + Kie(k-1)Ta + Kd(e(kTa) - 2e(k-1)Ta + e(k-2)Ta)] 20 Being: Kp (Proportional gain): Kp = P0520 x 4096; Ki (Integral gain): Ki = P0521 x 4096 = [Ta/Ti x 4096]; Kd (Differential gain): Kd = P0522 x 4096 = [Td/Ta x 4096]; Ta = 0.02sec (PID regulator sampling time); SP*: reference, it has 13 bits (0 to 8191) maximum; X: process variable (or controlled), read by means of one of the analog inputs (AIx), it has 13 bits maximum; y(kTa): PID actual output, it has 13 bits maximum; y(k-1)Ta: PID previous output; e(kTa): actual error [SP*(k) – X(k)]; e(k-1)Ta: previous error [SP*(k-1) – X(k-1)]; e(k-2)Ta: error two samples before [SP*(k-2) – X(k-2)]. 20-14
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