114342 1 Weg Soft Starter Brochure User Manual
User Manual: Pump 114342 1 Weg Soft Starter Brochure
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SSW06 Soft Starter APG2009.indd 82 5/26/09 8:55 AM www.weg.net Soft StartersSSW06 WEG Motors and Drives, the proven leader in AC motor control, maintains their leadership role in Soft Starter technology with the release of the 3rd generation SSW06 Soft Starter Product Line. Many of the advantages that have been proven successful in WEG’s CFW09 Variable Frequency Drive are now integrated into the SSW06 Soft Starter. ADVANTAGES – A Dual Readout Digital Copy Keypad allows maximum ease of operation by providing a high visibility red LED display and a 2-line by 16-character alpha-numeric display that virtually eliminates the need for an instruction manual during set-up and operation. The alpha-numeric readout can display in English, Spanish, German or Portuguese. The copy keypad function allows the storage of two unique sets of User Parameters for easy recall. This can also be used to download these parameters to other SSW06’s for easy set-up and “cloning” of multiple soft starters. “Oriented Start-Up” is a WEG exclusive advantage that SOFT STARTERS simplifies the initial start-up of the SSW06. The SSW06 asks for operational and motor information via the keypad, thereby assuring correct operation and the motor overload protection is setup accurately. The Built-in Bypass Contactor will automatically put the AC motor “across-the-line” once the SSW06 has smoothly accelerated the motor up-to-speed. The bypass contactor will minimize power losses and heat dissipation by removing the SCR’s from the motor control and also provide energy savings and a smaller overall soft starter package. The user can mount the SSW06 inside of a more protective enclosure, NEMA1, NEMA3R, NEMA12, NEMA4 and NEMA4X with minimal cooling requirements. Universal Source Voltage allows a single unit to be used in applications with voltages ranging from 220 to 575V AC three phase, 50/60Hz. The appropriate soft starter would be selected by the full load Amps of the AC motor. WEG Automation - Products and Solutions APG2009.indd 83 87 5/26/09 8:55 AM www.weg.net Soft Starters SSW06 The SSW06 is WEG’s third generation Soft Starter line. The keypad, with dual display, has red LED digits which provide visibility and make programming easier. Integral bypass contacts eliminate heat dissipation once the motor is at full voltage, which makes it extremely compact and allows for simple integration into non ventilated enclosures and replacement of electromechanical starters in Motor Control Centers. Applications SOFT STARTERS Pumps Fans g Blowers g Compressors g Crushers g Saws g Grinders g Mixers g g g g g APG2009.indd 84 1-800-ASK-4WEG 200 - 600V, 50/60Hz input power supply Built-in run rated (AC1) bypass contactor g Duty cycle: 300% full load amps for 30 seconds, 10 starts per hour g Voltage ramp or current limit start modes g Detachable keypad with dual display (LCD and LED) and copy function g 90 - 250Vac auxiliary control voltage g Single 32 bit RISC processor based control board g IP00 protected chassis enclosure g Six isolated 24Vdc programmable digital inputs g Three programmable relay outputs (2 Amp - 250V) g One 0 - 10Vdc programmable analog output g One 4 - 20mA programmable analog output g Motor PTC thermistor input g RS-232 serial interface g Adjustable acceleration and deceleration ramps (1 - 299 seconds) g Adjustable pedestal voltage (25 - 90% of line voltage) g Diagnostic features: Motor overload, over current and phase loss, motor immediate over and under current, SCR over temperature and fault, line phase loss and phase sequence, line over and under voltage g 84 Optional Features Standard Features RS-485 serial interface Remote keypad cables and mounting frame g PC programming software g g isplay readings: Motor current, voltage, kW and D power factor, line voltage and frequency, four last fault trips, run and power-up timers mbient: 32ºF (0ºC) to 131ºF (55ºC), 3300 ft (1000m) A altitude, 90% non-condensing humidity Data is subject to change without notice. 5/26/09 8:55 AM www.weg.net Soft Starters SSW06 IP00 Protected Chassis Enclosure 575V Soft Starter Dimensions (in.) App. Shpg. Motor HP Catalog Number Frame Size List Price Multiplier Symbol AMPS HxWxD Wt. (lbs.) INPUT POWER SUPPLY: THREE-PHASE - 230V 3 10 SSW060010T2257ESZ 1 10 x 5 x 7 7 $1,386 E1 5 17 SSW060017T2257ESZ 1 10 x 5 x 7 7 $1,429 E1 7.5 23 SSW060023T2257ESZ 1 10 x 5 x 7 7 $1,572 E1 10 30 SSW060030T2257ESZ 1 10 x 5 x 7 7 $1,703 E1 15 45 SSW060045T2257ESZ 2 14.6 x 5.2 x 9.6 19 $1,976 E1 20 60 SSW060060T2257ESZ 2 14.6 x 5.2 x 9.6 19 $2,181 E1 25 / 30 85 SSW060085T2257ESZ 2 14.6 x 5.2 x 9.6 19 $2,771 E1 50 130 SSW060130T2257ESZ 2 14.6 x 5.2 x 9.6 19 $3,547 E1 60 170 SSW060170T2257ESZ 3 17.3 x 8.8 x 11 41 $4,270 E1 75 205 SSW060205T2257ESZ 3 17.3 x 8.8 x 11 41 $5,354 E1 100 255 SSW060255T2257ESZ 4 21.6 x 14.6 x 12.3 87 $7,188 E1 125 312 SSW060312T2257ESZ 4 21.6 x 14.6 x 12.3 87 $7,896 E1 150 365 SSW060365T2257ESZ 4 21.6 x 14.6 x 12.3 87 $8,721 E1 150 412 SSW060412T2257ESZ 5 26 x 15 x 14 122 $9,465 E1 200 480 SSW060480T2257ESZ 5 26 x 15 x 14 122 $11,730 E1 250 604 SSW060604T2257ESZ 6 32 x 22 x 15 122 $13,082 E1 250 670 SSW060670T2257ESZ 6 32 x 22 x 15 265 $14,878 E1 350 820 SSW060820T2257ESZ 6 32 x 22 x 15 265 $17,573 E1 400 950 SSW060950T2257ESH1Z 7 36 x 23 x 14 336 $26,592 E1 400 950 SSW060950T2257ESH2Z 7 36 x 23 x 14 336 $26,592 E1 450 1100 SSW061100T2257ESH2Z 8 49 x 27 x 18 480 $33,351 E1 550 1400 SSW061400T2257ESH2Z 8 49 x 27 x 18 480 $42,863 E1 INPUT POWER SUPPLY: THREE-PHASE - 460V 5 10 SSW060010T2257ESZ 1 10 x 5 x 7 7 $1,386 E1 10 17 SSW060017T2257ESZ 1 10 x 5 x 7 7 $1,429 E1 15 23 SSW060023T2257ESZ 1 10 x 5 x 7 7 $1,572 E1 20 30 SSW060030T2257ESZ 1 10 x 5 x 7 7 $1,703 E1 30 45 SSW060045T2257ESZ 2 14.6 x 5.2 x 9.6 19 $1,976 E1 40 60 SSW060060T2257ESZ 2 14.6 x 5.2 x 9.6 19 $2,181 E1 50 / 60 85 SSW060085T2257ESZ 2 14.6 x 5.2 x 9.6 19 $2,771 E1 75 / 100 130 SSW060130T2257ESZ 2 14.6 x 5.2 x 9.6 19 $3,547 E1 125 170 SSW060170T2257ESZ 3 17.3 x 8.8 x 11 41 $4,270 E1 150 205 SSW060205T2257ESZ 3 17.3 x 8.8 x 11 41 $5,354 E1 200 255 SSW060255T2257ESZ 4 21.6 x 14.6 x 12.3 87 $7,188 E1 250 312 SSW060312T2257ESZ 4 21.6 x 14.6 x 12.3 87 $7,896 E1 300 365 SSW060365T2257ESZ 4 21.6 x 14.6 x 12.3 87 $8,721 E1 350 412 SSW060412T2257ESZ 5 26 x 15 x 14 122 $9,465 E1 400 480 SSW060480T2257ESZ 5 26 x 15 x 14 122 $11,730 E1 500 604 SSW060604T2257ESZ 6 32 x 22 x 15 122 $13,082 E1 550 670 SSW060670T2257ESZ 6 32 x 22 x 15 265 $14,878 E1 700 820 SSW060820T2257ESZ 6 32 x 22 x 15 265 $17,573 E1 800 950 SSW060950T2257ESH1Z 7 36 x 23 x 14 336 $26,592 E1 800 950 SSW060950T2257ESH2Z 7 36 x 23 x 14 336 $26,592 E1 900 1100 SSW061100T2257ESH2Z 8 49 x 27 x 18 480 $33,351 E1 1200 1400 SSW061400T2257ESH2Z 8 49 x 27 x 18 480 $42,863 E1 INPUT POWER SUPPLY: THREE-PHASE - 575V 7.5 10 SSW060010T2257ESZ 1 10 x 5 x 7 7 $1,386 E1 15 17 SSW060017T2257ESZ 1 10 x 5 x 7 7 $1,429 E1 20 23 SSW060023T2257ESZ 1 10 x 5 x 7 7 $1,572 E1 $1,703 E1 30 30 SSW060030T2257ESZ 1 10 x 5 x 7 7 40 45 SSW060045T2257ESZ 2 14.6 x 5.2 x 9.6 19 $1,976 E1 60 60 SSW060060T2257ESZ 2 14.6 x 5.2 x 9.6 19 $2,181 E1 75 85 SSW060085T2257ESZ 2 14.6 x 5.2 x 9.6 19 $2,771 E1 125 130 SSW060130T2257ESZ 2 14.6 x 5.2 x 9.6 19 $3,547 E1 150 170 SSW060170T2257ESZ 3 17.3 x 8.8 x 11 41 $4,270 E1 200 205 SSW060205T2257ESZ 3 17.3 x 8.8 x 11 41 $5,354 E1 250 255 SSW060255T2257ESZ 4 21.6 x 14.6 x 12.3 87 $7,188 E1 300 312 SSW060312T2257ESZ 4 21.6 x 14.6 x 12.3 87 $7,896 E1 350 365 SSW060365T2257ESZ 4 21.6 x 14.6 x 12.3 87 $8,721 E1 450 412 SSW060412T2257ESZ 5 26 x 15 x 14 122 $9,465 E1 500 480 SSW060480T2257ESZ 5 26 x 15 x 14 122 $11,730 E1 650 604 SSW060604T2257ESZ 6 32 x 22 x 15 122 $13,082 E1 750 670 SSW060670T2257ESZ 6 32 x 22 x 15 265 $14,878 E1 850 820 SSW060820T2257ESZ 6 32 x 22 x 15 265 $17,573 E1 1050 950 SSW060950T2257ESH1Z 7 36 x 23 x 14 336 $26,592 E1 1050 950 SSW060950T2257ESH2Z 7 36 x 23 x 14 336 $26,592 E1 1200 1100 SSW061100T2257ESH2Z 8 49 x 27 x 18 480 $33,351 E1 1500 1400 SSW061400T2257ESH2Z 8 49 x 27 x 18 480 $42,863 E1 Notes: 1) “HP” rating based on Table 430-150 of the NEC. Use as a guide only. Motor FLA may vary with speed and manufacturer. ALWAYS compare motor FLA to Nominal AMPS of starter. 2) 120V or 240V Control Power Supply required 3) For other technical data please refer to WEG product manual. SOFT STARTERS 460V 230V Motor Volts SSW06 – Accessories Keypads & Keypad Cables Communication IP20 Kits Lug Kits Description Standard Keypad with LED & LCD Remote Keypad FRAME KIT 3.3 ft. Remote Keypad Cable 6.6 ft. Remote Keypad Cable 10 ft. Remote Keypad Cable 16 ft. Remote Keypad Cable Profibus DP Communication Kit Profibus DP-PV1 Communication Kit DeviceNet Communication Kit SuperDrive Kit Interface for RS-485 Communication SSW06 IP20 Kit - Size 2 (85-130A) SSW06 IP20 Kit - Size 3 (170-205A) SSW06 IP20 Kit - Size 4 & 5 (255-604A) SSW06 IP20 Kit - Size6 (670-820A) SSW06 Lug Kit - Size 2 (85-130A) SSW06 Lug Kit - Size 3 (170-205A) SSW06 Lug Kit - Size 4 (255-365A) Catalog Number HMI-SSW06-LCD KMR-SSW06 CAB-HMI-SSW06-1 CAB-HMI-SSW06-2 CAB-HMI-SSW06-3 CAB-HMI-SSW06-5 KFD-PD-SSW06 KFD-PDPV1-SSW06 KFB-DN-SSW06 KSDG2-SSW06 KRS-485-SSW06 KIT IP20 SSW06 M2 KIT IP20 SSW06 M3 KIT IP20 SSW06 M4 KIT IP20 SSW06 M6 SSW06-LK085-130 SSW06-LK170-205 SSW06-LK255-365 List Price $202 $63 $33 $39 $44 $68 $1,120 $1,194 $1,009 $62 $189 $210 $236 $254 $536 $99 $162 $293 Multiplier Symbol E1 E1 E1 E1 E1 E1 E1 E1 E1 E1 E1 E1 E1 E1 E1 E1 E1 E1 WEG Automation - Products and Solutions APG2009.indd 85 85 5/26/09 8:55 AM www.weg.net Soft Starters SSW06 Technical Data Power Supply Enclosure Control Starting Duty Cycle Control Inputs Control Outputs Main Voltage Control Voltage Frequency Metallic Cabinet Color Method Power Supply CPU Normal Heavy Digital Relay Analog SOFT STARTERS Safety Protections Functions / Features Standard Optional 86 APG2009.indd 86 1-800-ASK-4WEG Three-phase 220 - 575VAC (+10%, -15%) Single-phase 110 - 230 VAC (+10%, -15%), Fan: 110 or 230 VAC only for frame size 4 50 / 60 Hz (+/- 10 %) IP-00 Degree of Protection Cover: Opaque Gray, Cabinet: Opaque Blue Voltage ramp, Current Limit and Pump Control Switched mode 32 bit RISC Microprocessor 300 % (3 x Rated) for 30 seconds, 10 starts per hour 450 % (4.5 x Rated) for 30 seconds with 33% current derating 5 X 24 VDC programmable isolated inputs 1 X Motor PTC thermistor 2 programmable outputs 250 VAC / 1A Form A Contact (NO) 1 programmable output 250 VAC / 1A Form C Contact (NO+NC) 1 Programmable Output (11 bits): 0 - 10 VDC 1 programmable output (11 bits) 0 - 20mA or 4 - 20mA Under voltage, phase fault or phase imbalance Excess current limit time Over temperature Motor locked rotor Motor overload – I 2 t Motor over current and under current External Fault Phase sequence Copy function error Control under voltage Motor not connected Opened bypass contactor Over voltage Over current before bypass Programming error Immediate over current during bypass Communication errors Current imbalance Keypad connection error Power supply frequency out of range Motor over current Under current before bypass Motor over temperature (via thermistor Input) Bypass contacts not opened Self Diagnosis error Built-in operator interface, detachable with dual display LED + LCD Programming enabling password LCD display Language selection: English, Spanish, German and Portuguese Local / Remote operation selection PUMP CONTROL function (Water hammer protection for pumps) COPY function (Soft-Starter to Keypad or Keypad to Soft-Starter) Soft starter integral bypass contactor FWD / REV Feature via Digital Input (Needs External Contactor) RS-232 Serial Interface Motor PTC thermistor input Programmable line voltage 220 … 575 VAC Programmable initial (pedestal) voltage 25 … 90% of Rated Input Voltage Programmable acceleration ramp 1 … 999 seconds Programmable deceleration ramp OFF, 1 … 299 seconds Programmable step down voltage for deceleration 100 … 40 % of line voltage Programmable starting current limit OFF, 150 … 500 % of motor rated current Programmable immediate motor over current 0 … 99 % above rated current Programmable immediate over current time OFF, 1 … 99 seconds Programmable immediate motor under current 0 … 99 % below rated current Programmable immediate under current time OFF, 1 … 99 seconds Programmable starting torque boost, voltage or current (KICK-START) Level: 70 ...90% of line voltage Level: 300 ... 700% of soft starter rated current Duration: 0.1 ...2 seconds Programmable fault auto-reset OFF, 1 ... 600 seconds Programmable motor thermal memory auto-reset OFF, 1 ... 600 seconds Motor thermal overload protection class 0 (disabled); 5; 10; 15; 20; 25; 30; 35; 40; 45 Motor Service Factor 0 (disabled); 0.01 ... 1.50 Cable for remote keypad connection (3 to 15ft) Remote keypad mounting frame Data is subject to change without notice. 5/26/09 8:55 AM www.weg.net Soft Starters – SSW06 Technical Data Programming / Commands Display readings Ambient Temperature Humidity Altitude Conformities Safety Low Voltage EMC UL (USA) / cUL (Canada) CE (EUROPE) C-Tick (Australia) Start / Stop, Reset and Programming Increase and decrease parameters and their content Soft-Starter Output current (% of soft starter rated current) Motor current (Amps) Motor current (% of motor rated current) Line frequency (0 … 99 Hz) Line Voltage (0 … 999VAC) Soft starter output voltage (0 - 999VAC) Motor active power (kW) Motor apparent power (kVA) Soft starter status Digital and analog I/Os status Motor power factor (0.00 - 0.99) Time Powered Time Enabled Four last faults back-up Soft starter firmware version Motor thermal protection (0 - 250) Motor current indication in each phase R-S-T Line voltage indication R-S / S-T / T-R 0…131 ºF (0 ... 55ºC): standard operation at rated current 20 ... 90%, non condensing 0…3300 ft (0 ... 1000 m): standard operation at rated current Up to 13300 ft (4000 m): with 10% / 1000 m Output Current De-rating UL 508 Standard - Industrial Control Equipment EN 60947-4-2 Standard; LVD 73/23/EEC – Low Voltage Directive EMC directive 89 / 336 / EEC - Industrial Environment Underwriters Laboratories Inc. - USA Phoenix Test-Lab / Germany Australian Communications Authority WEG Automation - Products and Solutions APG2009.indd 87 SOFT STARTERS Keypad 87 5/26/09 8:55 AM
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