114342 1 Weg Soft Starter Brochure User Manual

User Manual: Pump 114342 1 Weg Soft Starter Brochure

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SSW06
Soft Starter
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WEG Motors and Drives, the proven leader in AC motor control,
maintains their leadership role in Soft Starter technology with the
release of the 3rd generation SSW06 Soft Starter Product Line. Many
of the advantages that have been proven successful in WEG’s CFW09
Variable Frequency Drive are now integrated into the SSW06 Soft
Starter.
ADVANTAGES – A Dual Readout Digital Copy Keypad
allows maximum ease of operation by providing a high visibility red
LED display and a 2-line by 16-character alpha-numeric display that
virtually eliminates the need for an instruction manual during set-up
and operation. The alpha-numeric readout can display in English,
Spanish, German or Portuguese. The copy keypad function allows the
storage of two unique sets of User Parameters for easy recall. This
can also be used to download these parameters to other SSW06’s for
easy set-up and “cloning” of multiple soft starters.
“Oriented Start-Up” is a WEG exclusive advantage that
simplifies the initial start-up of the SSW06. The SSW06 asks for
operational and motor information via the keypad, thereby assuring
correct operation and the motor overload protection is setup
accurately.
The Built-in Bypass Contactor will automatically put the AC
motor “across-the-line” once the SSW06 has smoothly accelerated
the motor up-to-speed. The bypass contactor will minimize power
losses and heat dissipation by removing the SCR’s from the motor
control and also provide energy savings and a smaller overall soft
starter package. The user can mount the SSW06 inside of a more
protective enclosure, NEMA1, NEMA3R, NEMA12, NEMA4 and
NEMA4X with minimal cooling requirements.
Universal Source Voltage allows a single unit to be used in
applications with voltages ranging from 220 to 575V AC three phase,
50/60Hz. The appropriate soft starter would be selected by the full load
Amps of the AC motor.
Soft Starters-
SSW06
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SOFT STARTERS
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Applications
g Pumps
g Fans
g Blowers
g Compressors
g Crushers
g Saws
g Grinders
g Mixers
The SSW06 is WEG’s third generation Soft Starter line.
The keypad, with dual display, has red LED digits which
provide visibility and make programming easier. Integral
bypass contacts eliminate heat dissipation once the
motor is at full voltage, which makes it extremely
compact and allows for simple integration into non
ventilated enclosures and replacement of electro-
mechanical starters in Motor Control Centers.
Standard Features
g 200 - 600V, 50/60Hz input power supply
g Built-in run rated (AC1) bypass contactor
g Duty cycle: 300% full load amps for 30
seconds, 10 starts per hour
g Voltage ramp or current limit start modes
g Detachable keypad with dual display
(LCD and LED) and copy function
g 90 - 250Vac auxiliary control voltage
g Single 32 bit RISC processor based control board
g IP00 protected chassis enclosure
g Six isolated 24Vdc programmable digital inputs
g Three programmable relay outputs (2 Amp - 250V)
g One 0 - 10Vdc programmable analog output
g One 4 - 20mA programmable analog output
g Motor PTC thermistor input
g RS-232 serial interface
g Adjustable acceleration and deceleration ramps
(1 - 299 seconds)
g Adjustable pedestal voltage (25 - 90% of line voltage)
g Diagnostic features: Motor overload, over current and
phase loss, motor immediate over and under cur-
rent, SCR over temperature and fault, line phase loss
and phase sequence, line over and under voltage
g Display readings: Motor current, voltage, kW and
power factor, line voltage and frequency, four last
fault trips, run and power-up timers
g Ambient: 32ºF (0ºC) to 131ºF (55ºC), 3300 ft (1000m)
altitude, 90% non-condensing humidity
Optional Features
g RS-485 serial interface
g Remote keypad cables and
mounting frame
g PC programming software
Soft Starters
SSW06
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SOFT STARTERS
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85
SSW06 – Accessories
Soft Starters
SSW06
IP00 Protected Chassis Enclosure
Notes: 1) “HP” rating based on Table 430-150 of the NEC. Use as a guide only. Motor FLA may vary with speed and manufacturer. ALWAYS compare motor FLA to Nominal AMPS of starter.
2) 120V or 240V Control Power Supply required 3) For other technical data please refer to WEG product manual.
Motor Volts Motor HP Soft Starter
AMPS Catalog Number Frame Size Dimensions (in.)
H x W x D
App. Shpg.
Wt. (lbs.) List Price Multiplier Symbol
230V
INPUT POWER SUPPLY: THREE-PHASE - 230V
3 10 SSW060010T2257ESZ 1 10 x 5 x 7 7 $1,386 E1
5 17 SSW060017T2257ESZ 1 10 x 5 x 7 7 $1,429 E1
7.5 23 SSW060023T2257ESZ 1 10 x 5 x 7 7 $1,572 E1
10 30 SSW060030T2257ESZ 1 10 x 5 x 7 7 $1,703 E1
15 45 SSW060045T2257ESZ 2 14.6 x 5.2 x 9.6 19 $1,976 E1
20 60 SSW060060T2257ESZ 2 14.6 x 5.2 x 9.6 19 $2,181 E1
25 / 30 85 SSW060085T2257ESZ 2 14.6 x 5.2 x 9.6 19 $2,771 E1
50 130 SSW060130T2257ESZ 2 14.6 x 5.2 x 9.6 19 $3,547 E1
60 170 SSW060170T2257ESZ 3 17.3 x 8.8 x 11 41 $4,270 E1
75 205 SSW060205T2257ESZ 3 17.3 x 8.8 x 11 41 $5,354 E1
100 255 SSW060255T2257ESZ 4 21.6 x 14.6 x 12.3 87 $7,188 E1
125 312 SSW060312T2257ESZ 4 21.6 x 14.6 x 12.3 87 $7,896 E1
150 365 SSW060365T2257ESZ 4 21.6 x 14.6 x 12.3 87 $8,721 E1
150 412 SSW060412T2257ESZ 5 26 x 15 x 14 122 $9,465 E1
200 480 SSW060480T2257ESZ 5 26 x 15 x 14 122 $11,730 E1
250 604 SSW060604T2257ESZ 6 32 x 22 x 15 122 $13,082 E1
250 670 SSW060670T2257ESZ 6 32 x 22 x 15 265 $14,878 E1
350 820 SSW060820T2257ESZ 6 32 x 22 x 15 265 $17,573 E1
400 950 SSW060950T2257ESH1Z 7 36 x 23 x 14 336 $26,592 E1
400 950 SSW060950T2257ESH2Z 7 36 x 23 x 14 336 $26,592 E1
450 1100 SSW061100T2257ESH2Z 8 49 x 27 x 18 480 $33,351 E1
550 1400 SSW061400T2257ESH2Z 8 49 x 27 x 18 480 $42,863 E1
460V
INPUT POWER SUPPLY: THREE-PHASE - 460V
5 10 SSW060010T2257ESZ 1 10 x 5 x 7 7 $1,386 E1
10 17 SSW060017T2257ESZ 1 10 x 5 x 7 7 $1,429 E1
15 23 SSW060023T2257ESZ 1 10 x 5 x 7 7 $1,572 E1
20 30 SSW060030T2257ESZ 1 10 x 5 x 7 7 $1,703 E1
30 45 SSW060045T2257ESZ 2 14.6 x 5.2 x 9.6 19 $1,976 E1
40 60 SSW060060T2257ESZ 2 14.6 x 5.2 x 9.6 19 $2,181 E1
50 / 60 85 SSW060085T2257ESZ 2 14.6 x 5.2 x 9.6 19 $2,771 E1
75 / 100 130 SSW060130T2257ESZ 2 14.6 x 5.2 x 9.6 19 $3,547 E1
125 170 SSW060170T2257ESZ 3 17.3 x 8.8 x 11 41 $4,270 E1
150 205 SSW060205T2257ESZ 3 17.3 x 8.8 x 11 41 $5,354 E1
200 255 SSW060255T2257ESZ 4 21.6 x 14.6 x 12.3 87 $7,188 E1
250 312 SSW060312T2257ESZ 4 21.6 x 14.6 x 12.3 87 $7,896 E1
300 365 SSW060365T2257ESZ 4 21.6 x 14.6 x 12.3 87 $8,721 E1
350 412 SSW060412T2257ESZ 5 26 x 15 x 14 122 $9,465 E1
400 480 SSW060480T2257ESZ 5 26 x 15 x 14 122 $11,730 E1
500 604 SSW060604T2257ESZ 6 32 x 22 x 15 122 $13,082 E1
550 670 SSW060670T2257ESZ 6 32 x 22 x 15 265 $14,878 E1
700 820 SSW060820T2257ESZ 6 32 x 22 x 15 265 $17,573 E1
800 950 SSW060950T2257ESH1Z 7 36 x 23 x 14 336 $26,592 E1
800 950 SSW060950T2257ESH2Z 7 36 x 23 x 14 336 $26,592 E1
900 1100 SSW061100T2257ESH2Z 8 49 x 27 x 18 480 $33,351 E1
1200 1400 SSW061400T2257ESH2Z 8 49 x 27 x 18 480 $42,863 E1
575V
INPUT POWER SUPPLY: THREE-PHASE - 575V
7.5 10 SSW060010T2257ESZ 1 10 x 5 x 7 7 $1,386 E1
15 17 SSW060017T2257ESZ 1 10 x 5 x 7 7 $1,429 E1
20 23 SSW060023T2257ESZ 1 10 x 5 x 7 7 $1,572 E1
30 30 SSW060030T2257ESZ 1 10 x 5 x 7 7 $1,703 E1
40 45 SSW060045T2257ESZ 2 14.6 x 5.2 x 9.6 19 $1,976 E1
60 60 SSW060060T2257ESZ 2 14.6 x 5.2 x 9.6 19 $2,181 E1
75 85 SSW060085T2257ESZ 2 14.6 x 5.2 x 9.6 19 $2,771 E1
125 130 SSW060130T2257ESZ 2 14.6 x 5.2 x 9.6 19 $3,547 E1
150 170 SSW060170T2257ESZ 3 17.3 x 8.8 x 11 41 $4,270 E1
200 205 SSW060205T2257ESZ 3 17.3 x 8.8 x 11 41 $5,354 E1
250 255 SSW060255T2257ESZ 4 21.6 x 14.6 x 12.3 87 $7,188 E1
300 312 SSW060312T2257ESZ 4 21.6 x 14.6 x 12.3 87 $7,896 E1
350 365 SSW060365T2257ESZ 4 21.6 x 14.6 x 12.3 87 $8,721 E1
450 412 SSW060412T2257ESZ 5 26 x 15 x 14 122 $9,465 E1
500 480 SSW060480T2257ESZ 5 26 x 15 x 14 122 $11,730 E1
650 604 SSW060604T2257ESZ 6 32 x 22 x 15 122 $13,082 E1
750 670 SSW060670T2257ESZ 6 32 x 22 x 15 265 $14,878 E1
850 820 SSW060820T2257ESZ 6 32 x 22 x 15 265 $17,573 E1
1050 950 SSW060950T2257ESH1Z 7 36 x 23 x 14 336 $26,592 E1
1050 950 SSW060950T2257ESH2Z 7 36 x 23 x 14 336 $26,592 E1
1200 1100 SSW061100T2257ESH2Z 8 49 x 27 x 18 480 $33,351 E1
1500 1400 SSW061400T2257ESH2Z 8 49 x 27 x 18 480 $42,863 E1
Description Catalog Number List Price Multiplier Symbol
Keypads & Keypad
Cables
Standard Keypad with LED & LCD HMI-SSW06-LCD $202 E1
Remote Keypad FRAME KIT KMR-SSW06 $63 E1
3.3 ft. Remote Keypad Cable CAB-HMI-SSW06-1 $33 E1
6.6 ft. Remote Keypad Cable CAB-HMI-SSW06-2 $39 E1
10 ft. Remote Keypad Cable CAB-HMI-SSW06-3 $44 E1
16 ft. Remote Keypad Cable CAB-HMI-SSW06-5 $68 E1
Communication
Profibus DP Communication Kit KFD-PD-SSW06 $1,120 E1
Profibus DP-PV1 Communication Kit KFD-PDPV1-SSW06 $1,194 E1
DeviceNet Communication Kit KFB-DN-SSW06 $1,009 E1
SuperDrive Kit KSDG2-SSW06 $62 E1
Interface for RS-485 Communication KRS-485-SSW06 $189 E1
IP20 Kits
SSW06 IP20 Kit - Size 2 (85-130A) KIT IP20 SSW06 M2 $210 E1
SSW06 IP20 Kit - Size 3 (170-205A) KIT IP20 SSW06 M3 $236 E1
SSW06 IP20 Kit - Size 4 & 5 (255-604A) KIT IP20 SSW06 M4 $254 E1
SSW06 IP20 Kit - Size6 (670-820A) KIT IP20 SSW06 M6 $536 E1
Lug Kits
SSW06 Lug Kit - Size 2 (85-130A) SSW06-LK085-130 $99 E1
SSW06 Lug Kit - Size 3 (170-205A) SSW06-LK170-205 $162 E1
SSW06 Lug Kit - Size 4 (255-365A) SSW06-LK255-365 $293 E1
SOFT STARTERS
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Power Supply Main Voltage Three-phase 220 - 575VAC (+10%, -15%)
Control Voltage Single-phase 110 - 230 VAC (+10%, -15%), Fan: 110 or 230 VAC only for frame size 4
Frequency 50 / 60 Hz (+/- 10 %)
Enclosure Metallic Cabinet IP-00 Degree of Protection
Color Cover: Opaque Gray, Cabinet: Opaque Blue
Control Method Voltage ramp, Current Limit and Pump Control
Power Supply Switched mode
CPU 32 bit RISC Microprocessor
Starting Duty Cycle Normal 300 % (3 x Rated) for 30 seconds, 10 starts per hour
Heavy 450 % (4.5 x Rated) for 30 seconds with 33% current derating
Control Inputs Digital 5 X 24 VDC programmable isolated inputs
1 X Motor PTC thermistor
Control Outputs Relay 2 programmable outputs 250 VAC / 1A Form A Contact (NO)
1 programmable output 250 VAC / 1A Form C Contact (NO+NC)
Analog 1 Programmable Output (11 bits): 0 - 10 VDC
1 programmable output (11 bits) 0 - 20mA or 4 - 20mA
Safety Protections Under voltage, phase fault or phase imbalance Excess current limit time
Over temperature Motor locked rotor
Motor overload – I 2 t Motor over current and under current
External Fault Phase sequence
Copy function error Control under voltage
Motor not connected Opened bypass contactor
Over voltage Over current before bypass
Programming error Immediate over current during bypass
Communication errors Current imbalance
Keypad connection error Power supply frequency out of range
Motor over current Under current before bypass
Motor over temperature (via thermistor Input) Bypass contacts not opened
Self Diagnosis error
Functions / Features Standard Built-in operator interface, detachable with dual display LED + LCD
Programming enabling password
LCD display Language selection: English, Spanish, German and Portuguese
Local / Remote operation selection
PUMP CONTROL function (Water hammer protection for pumps)
COPY function (Soft-Starter to Keypad or Keypad to Soft-Starter)
Soft starter integral bypass contactor
FWD / REV Feature via Digital Input (Needs External Contactor)
RS-232 Serial Interface
Motor PTC thermistor input
Programmable line voltage 220 … 575 VAC
Programmable initial (pedestal) voltage 25 … 90% of Rated Input Voltage
Programmable acceleration ramp 1 … 999 seconds
Programmable deceleration ramp OFF, 1 … 299 seconds
Programmable step down voltage for deceleration 100 … 40 % of line voltage
Programmable starting current limit OFF, 150 … 500 % of motor rated current
Programmable immediate motor over current 0 … 99 % above rated current
Programmable immediate over current time OFF, 1 … 99 seconds
Programmable immediate motor under current 0 … 99 % below rated current
Programmable immediate under current time OFF, 1 … 99 seconds
Programmable starting torque boost, voltage or current (KICK-START) Level: 70 ...90% of line voltage
Level: 300 ... 700% of soft starter rated current
Duration: 0.1 ...2 seconds
Programmable fault auto-reset OFF, 1 ... 600 seconds
Programmable motor thermal memory auto-reset OFF, 1 ... 600 seconds
Motor thermal overload protection class 0 (disabled); 5; 10; 15; 20; 25; 30; 35; 40; 45
Motor Service Factor 0 (disabled); 0.01 ... 1.50
Optional Cable for remote keypad connection (3 to 15ft)
Remote keypad mounting frame
Soft Starters
SSW06
Technical Data
86 Data is subject to change without notice.
SOFT STARTERS
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Keypad Programming / Commands Start / Stop, Reset and Programming
Increase and decrease parameters and their content
Display readings Soft-Starter Output current (% of soft starter rated current)
Motor current (Amps)
Motor current (% of motor rated current)
Line frequency (0 … 99 Hz)
Line Voltage (0 … 999VAC)
Soft starter output voltage (0 - 999VAC)
Motor active power (kW)
Motor apparent power (kVA)
Soft starter status
Digital and analog I/Os status
Motor power factor (0.00 - 0.99)
Time Powered
Time Enabled
Four last faults back-up
Soft starter firmware version
Motor thermal protection (0 - 250)
Motor current indication in each phase R-S-T
Line voltage indication R-S / S-T / T-R
Ambient Temperature 0…131 ºF (0 ... 55ºC): standard operation at rated current
Humidity 20 ... 90%, non condensing
Altitude 0…3300 ft (0 ... 1000 m): standard operation at rated current
Up to 13300 ft (4000 m): with 10% / 1000 m Output Current De-rating
Conformities Safety UL 508 Standard - Industrial Control Equipment
Low Voltage EN 60947-4-2 Standard; LVD 73/23/EEC – Low Voltage Directive
EMC EMC directive 89 / 336 / EEC - Industrial Environment
UL (USA) / cUL (Canada) Underwriters Laboratories Inc. - USA
CE (EUROPE) Phoenix Test-Lab / Germany
C-Tick (Australia) Australian Communications Authority
Soft Starters – SSW06
Technical Data
SOFT STARTERS
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