136158 2 Bjm Jx Series Owners Manual I O & M User
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User Manual: Pump 136158 2 Bjm Jx Series Owners Manual
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INSTALLATION, OPERATION & MAINTENANCE MANUAL J & JX SERIES SIDE DISCHARGE Electric Submersible Pumps Single Phase 115 & 230V Three Phase 208V, 230V, 460V & 575V CAST IRON SINGLE PHASE J400 J750 J1500 J1500H THREE PHASE J08 J15H J15 J22H J22 J37H J37 J55CH J55C J75CH J75C 316 STAINLESS STEEL SINGLE PHASE JX400SS JX750SS JX1500SS JX1500HSS THREE PHASE JX08SS JX15HSS JX15SS JX22HSS JX22SS JX37HSS JX37SS JX55CHSS JX55CSS JX75CHSS JX75CSS Read this manual carefully before installing, operating or servicing these pump models. Observe all safety information. Failure to comply with instructions may result in personal injury and/or property damage. Please retain these instructions. Version 6/13/2013 TABLE OF CONTENTS INTRODUCTION............................................................................................................................................................................................. 4 SAFETY .......................................................................................................................................................................................................... 5 INSPECTION .................................................................................................................................................................................................. 6 PRE-INSTALLATION INSPECTION............................................................................................................................................................ 6 OIL FILL QUANTITY/TYPE ......................................................................................................................................................................... 7 PUMP INSTALLATION ............................................................................................................................................................................... 8 POSITIONING THE PUMP ......................................................................................................................................................................... 8 PUMP ROTATION ...................................................................................................................................................................................... 9 PUMP OPERATION...................................................................................................................................................................................10 TYPICAL MANUAL DEWATERING-EFFLUENT INSTALLATION ................................................................................................................. 10 TYPICAL AUTOMATIC DEWATERING-EFFLUENT INSTALLATION ........................................................................................................... 11 INTENDED METHODS OF CONNECTION................................................................................................................................................... 12 SINGLE PHASE WIRING INSTRUCTIONS ...............................................................................................................................................13 THREE PHASE WIRING INSTRUCTIONS ................................................................................................................................................13 TROUBLE SHOOTING ................................................................................................................................................................................. 14 PUMP WILL NOT RUN ..............................................................................................................................................................................14 PUMP RUNS BUT DOES NOT DELIVER RATED CAPACITY ........................................................................................................................ 5 SERVICING YOUR SUBMERSIBLE PUMP ................................................................................................................................................ 5 MAINTAINING YOUR PUMP ...................................................................................................................................................................... 5 CHANGING SEAL OIL ................................................................................................................................................................................ 5 EXPLODED VIEW OF J400, JX400SS.......................................................................................................................................................... 15 EXPLODED VIEW OF J750, J1500, J1500H................................................................................................................................................. 16 EXPLODED VIEW OF J08, J15, J15H .......................................................................................................................................................... 17 EXPLODED VIEW OF J22, J22H, J37, J37H, ............................................................................................................................................... 18 EXPLODED VIEW OF J55C, JX55CSS, J55CH, JX55CHSS, J75C, JX75CSS, J75CH, JX75CHSS ............................................................ 19 EXPLODED VIEW OF JX750SS, JX1500SS, JX1500HSS (PRECISION CAST MODELS) ........................................................................... 20 EXPLODED VIEW OF JX08SS, JX15SS, JX15HSS (PRECISION CAST MODELS) .................................................................................... 21 EXPLODED VIEW OF JX22SS, JX37SS (PRECISION CAST MODELS)...................................................................................................... 22 J SERIES PARTS LIST ................................................................................................................................................................................. 23 JX PRECISION CAST PARTS LIST .............................................................................................................................................................. 25 SINGLE PHASE WIRING DIAGRAM 115V & 230V W/O GOVERNOR SWITCH........................................................................................... 27 MODELS J400, JX400SS .....................................................................................................................................................................27 MODELS J750, JX750, J1500, JX1500H, JX1500HSS .........................................................................................................................28 THREE PHASE WIRING DIAGRAM ............................................................................................................................................................. 29 208V ..........................................................................................................................................................................................................29 MODELS J08, JX08SS, J15, JX15SS, J15H, JX15HSS, J22, JX22SS, J22H, JX22HSS, J37. JX37SS, J37H, J37HSS, J55C, J55CSS, J55CH, J55CHSS, J75C, JX75CSS, J75CH, J75CHSS........................................................................................................................29 230V ..........................................................................................................................................................................................................30 MODELS J08, JX08SS, J15, JX15SS, J15H, JX15HSS, J22, JX22SS, J22H, JX22HSS, J37. JX37SS, J37H, J37HSS, J55C, J55CSS, J55CH, J55CHSS, J75C, JX75CSS, J75CH, J75CHSS........................................................................................................................30 460V ..........................................................................................................................................................................................................31 MODELS J08, JX08SS, J15, JX15SS, J15H, JX15HSS, J22, JX22SS, J22H, JX22HSS, J37, JX37SS, J37H,J37HSS, J55C, J55CSS, J55CH, J55CHSS, J75C, JX75CSS, J75CH, J75CHSS........................................................................................................................31 575V ..........................................................................................................................................................................................................32 MODELS J08, JX08SS, J15, JX15SS, J15H, JX15HSS, J22, JX22SS, J22H, JX22HSS, J37. JX37SS, J37H, J37HSS, J55C, J55CSS, J55CH, J55CHSS, J75C, JX75CSS, J75CH, J75CHSS........................................................................................................................32 SEAL MINDER® ........................................................................................................................................................................................... 33 WARRANTY AND LIMITATION OF LIABILITY.............................................................................................................................................. 35 START-UP REPORT FORM ......................................................................................................................................................................... 36 NOTES:......................................................................................................................................................................................................... 39 INTRODUCTION This Installation, Operation and Maintenance manual provides important information on safety and the proper inspection, disassembly, assembly and testing of the BJM Pumps® J & JX Series submersible pump. This manual also contains information to optimize performance and longevity of your BJM Pumps submersible pump. The submersible J Series pumps are designed to pump water and municipal/industrial effluent wastewater. The JX Series pumps are designed to pump corrosive liquids in concentrations chemically compatible with 316SS and FKM. The J & JX Series pumps are not explosion proof. They are not designed to pump volatile or flammable liquids. Note: Consult chemical resistance chart for compatibility between pump materials and liquid before operating pump. If you have any questions regarding the inspection, disassembly, assembly or testing please contact your BJM Pumps distributor, or BJM Pumps, LLC. Fax: 860-399-7784 Phone: 877-256-7867 Phone: 860-399-5937 BJM Pumps, LLC 123 Spencer Plain Rd. Old Saybrook, CT 06475, USA Information, including pump data sheets and performance curves, is also available on our web site: www.bjmpumps.com For assistance with your electric power source, please contact a certified electrician. Please pay attention to the following alert notifications. They are used to notify operators and maintenance personnel to pay special attention to procedures, to avoid causing damage to the equipment, and to avoid situations that could be dangerous to personnel. NOTE: Instructions to aid in installation, operation, and maintenance or which clarify a procedure. Immediate hazards that WILL result in severe personal injury or death. These instructions describe the procedure required and the injury which will result from failure to follow the procedure. Hazards or unsafe practices that COULD result in severe personal injury or death. These instructions describe the procedure required, and the injury which could result from failure to follow the procedure. Hazards or unsafe practices which COULD result in personal injury or product or property damage. These instructions describe the procedure required and the possible damage which could result from failure to follow the procedure. 4 SAFETY Pump installations are seldom identical. Each installation and application can vary due to many different factors. It is the owner/service mechanics responsibility to repair, service, and test to ensure that the pump integrity is not compromised according to this manual. Risk of electric shock – this pump has not been investigated for use in swimming pool areas. Do not pump flammable, inflammable or volatile liquids. Death or serious injury will result. Before attempting to open or service the pump: 1) Familiarize yourself with this manual. 2) Unplug or disconnect the pump power cable to ensure that the pump will remain inoperative. 3) Allow the pump to cool if overheated. Do not operate the pump with a worn or damaged electric power cable. Death or serious injury could occur. Never attempt to alter the length or repair any power cable with a splice. The pump motor and pump motor and cable must be completely waterproof. Damage to the pump or personal injury may result from alterations. After the pump has been installed, make sure that the pump and all piping are secure before operation. Do not lift the pump by the power cable piping or discharge hose. Attach proper lifting equipment to the lifting handle (or lifting rings) fitted to the pump. Do not suspend the pump by the power cable. Obtain the services of a qualified electrician to troubleshoot, test and/or service the electrical components of this pump. Pumps and related equipment must be installed and operated according to all national, local and industry standards. 5 INSPECTION Review all safety information before servicing pump. The following are recommended installation practices/procedures for the pump. If there are questions in regards to your specific application, contact your local BJM Pumps distributor or BJM Pumps, LLC. PRE-INSTALLATION INSPECTION 1) 2) 3) 4) 5) Check the pump for damage that may have occurred during shipment. Inspect the pump for any cracks, dents, damaged threads, etc. Check power cord (and Seal Minder® cord, if installed) for any cuts or damage. Check for, and tighten any hardware that appears loose. Carefully read all tags, decals and markings on the pump. If anything appears to be abnormal, contact your BJM Pumps distributor or BJM Pumps, LLC. If damaged, the pump may need to be repaired before use. Do not install or use the pump until appropriate action has been taken. Lubrication: No additional lubrication is necessary. The shaft seal and bearings are fully lubricated from the factory. Seal oil should be checked once per year. See table below. 6 Note: For EPDM seals propylene glycol is used in the seal chamber OIL FILL QUANTITY/TYPE Models J400 J750 J1500 J08 J15 J22 J37 J55C J75C U.S. fl. oz. 5.1 9 9 9 9 10.8 10.8 45.6 45.6 Qty. oil in seal chamber C.C. Type of oil 150 ISO 32 NSF Food Mineral Grade 265 ISO 32 NSF Food Mineral Grade 265 ISO 32 NSF Food Mineral Grade 265 ISO 32 NSF Food Mineral Grade 265 ISO 32 NSF Food Mineral Grade 320 ISO 32 NSF Food Mineral Grade 320 ISO 32 NSF Food Mineral Grade 1350 ISO 32 NSF Food Mineral Grade 1350 ISO 32 NSF Food Mineral Grade Models J1500H J15H J22H J37H J55CH J75CH U.S. fl. oz. 9 9 10.8 10.8 45.6 45.6 Qty. oil in seal chamber C.C. U.S. fl. oz. 265 ISO 32 NSF Food Mineral Grade 265 ISO 32 NSF Food Mineral Grade 320 ISO 32 NSF Food Mineral Grade 320 ISO 32 NSF Food Mineral Grade 1350 ISO 32 NSF Food Mineral Grade 1350 ISO 32 NSF Food Mineral Grade U.S. fl. oz. 5.1 10.1 10.1 10.1 10.1 13.5 13.5 45.6 45.6 Qty. oil in seal chamber C.C. Type of oil 150 ISO 32 NSF Food Mineral Grade 300 ISO 32 NSF Food Mineral Grade 300 ISO 32 NSF Food Mineral Grade 300 ISO 32 NSF Food Mineral Grade 300 ISO 32 NSF Food Mineral Grade 400 ISO 32 NSF Food Mineral Grade 400 ISO 32 NSF Food Mineral Grade 1350 ISO 32 NSF Food Mineral Grade 1350 ISO 32 NSF Food Mineral Grade U.S. fl. oz. 10.1 10.1 13.5 13.5 45.6 45.6 Qty. oil in seal chamber C.C. Type of oil 300 ISO 32 NSF Food Mineral Grade 300 ISO 32 NSF Food Mineral Grade 400 ISO 32 NSF Food Mineral Grade 400 ISO 32 NSF Food Mineral Grade 1350 ISO 32 NSF Food Mineral Grade 1350 ISO 32 NSF Food Mineral Grade Models JX400SS JX750SS JX1500SS JX08SS JX15SS JX22SS JX37SS JX55CSS JX75CSS Models JX1500HSS JX15HSS JX22HSS JX37HSS JX55CHSS JX75CHSS 7 PUMP INSTALLATION J & JX Series pumps have been evaluated for use with water or water based solutions. Please contact the manufacturer for additional information. Risk of electric shock. Pump models; J400, JX400, J750 & JX750 (115v) are supplied with a grounding conductor and grounding-type attachment plug. Pump models 230V single phase pumps and all three phase pumps do not come with electric plug connectors. To reduce the risk of electric shock, be certain that it is connected only to a properly grounded, grounding-type receptacle. Lifting: Attach a rope or lifting chain (not included) to the handle (or lifting rings) on the top of the pump. Do not lift the pump by the power cable or discharge hose/piping. Proper lifting equipment (rope/chain) must be used. POSITIONING THE PUMP BJM Pumps, J & JX Series pumps are designed to operate fully or partially submerged. Do not run the pump dry. Refer to data sheet for minimum submersion depth for your particular model. Data sheets can be obtained online at www.bjmpumps.com or by calling BJM Pumps, LLC at 860-399-5937. As a general rule, J and JX Series side discharge pumps can pump down to a level above the suction screen. Pumping lower than screen will permit air to enter the pump and cavitate, lose prime or become air bound. • • • • Do not run the pump dry. Pump liquid should not exceed a maximum temperature of 104°F. Never place the pump on loose or soft ground. The pump may sink, preventing water from reaching the impeller. Place on a solid surface or suspend the pump with a lifting rope/chain. The J & JX Series pumps are provided with a suction strainer to prevent large solids from clogging the impeller. Any spherical solids which pass through the strainer should pass through the pump. For maximum pumping capacity, use the proper size non-collapsible hose or rigid piping. A check valve may be installed after the discharge to prevent back flow when the pump is shut off. 8 PUMP ROTATION Two ways to check the correct pump rotation: 1. By looking at the impeller; the rotation of the impeller should be counter clockwise as shown in the picture below. 2. By looking from the top of the pump. Since the impeller cannot be seen, the best way to check the rotation is to check the kick back motion of the pump when the pump just starts. The kick back motion of the pump should be counter clockwise as shown in the picture below. 9 PUMP OPERATION This pump is designed to handle dirty water that contains some solids. It is not designed to pump volatile or flammable liquids. Do not attempt to pump any liquids which may damage the pump or endanger personnel as a result of pump failure. Do not operate this pump where explosive vapors or flammable material exist. Death or Serious injury will result. TYPICAL MANUAL DEWATERING-EFFLUENT INSTALLATION NOTE: Maximum recommended starts should not exceed 10 times per hour. All J & JX models are provided with a 33” (10m) power cord (exception; J1500, JX1500, J1500H) are supplied with a 50’ (15m) power cord. NEVER splice the power cable due to safety and warranty considerations. Always keep the plug end dry. Note: 230V, single phase and 208V, 230V, 460V & 575V three phase units do not have a plug and have to be provided separately. Do not alter the length or repair any power cable with a splice. The pump motor and cable must be completely waterproof. Damage to the pump or personal injury may result from alterations. For manual operation: 115 volt: plug the power cable into any 115 volt grounded receptacle. 208, 230, 460 & 575 volt: Attach the proper plug, connect directly to the power source or control box. Check the direction of the rotation. Tilt the pump and start it. It should twist in the opposite direction of the arrow (on pump). It is recommended that a Ground Fault Interrupter (GFI) type receptacle (or equivalent) be used. 10 Single phase pumps always use a three-prong grounded receptacle. It is recommended that a Ground Fault Interrupter (GFI) type receptacle (or equivalent) be used. STOPPING To stop the pump (manual and automatic mode), unplug it from the power source, turn off the breaker, or turn the power source off (generator). TYPICAL AUTOMATIC DEWATERING-EFFLUENT INSTALLATION NOTE: Maximum recommended starts should not exceed 10 times per hour. Float switches (wired into the pump motor or piggy-back style) are available from the factory as an option. Note: 208, 230V 460V & 575V pumps do not have a plug installed. Three phase pumps need a separate control box with float(s) for automatic operation. 11 STOPPING To stop the pump (manual and automatic mode), unplug it from the power source, turn off the breaker, or turn the power source off (generator). Typical 3 phase manual control 1 INTENDED METHODS OF CONNECTION Use with approved motor control that matches motor input in full load amperes. “UTILLISER UN DÉMARREAR APPROUVÉ CONVENANT AU COURANT Á PLEINE CHARGE DU MOTEUR.” BJM Pumps has been evaluated for use with water or water based solutions. Please contact the manufacturer for additional information. 12 SINGLE PHASE WIRING INSTRUCTIONS FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS POWER SOURCE BEFORE HANDLING. Single phase pumps are supplied with a three prong grounded plug to help protect you against the possibility of electrical shock. DO NOT UNDER ANY CIRCUMSTANCES REMOVE THE GROUND PIN. The three prong plug must be inserted into a mating three prong grounded receptacle. IF the installation does not have such a receptacle it must be changed to the proper type, wired and grounded in accordance with the National Electrical Code and all applicable local codes and ordinances “Risk of electrical shock” Do not remove power supply cord and strain relief or connect conduit directly to the pump. Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician. THREE PHASE WIRING INSTRUCTIONS FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS POWER SOURCE BEFORE HANDLING. Typical 3 phase Auto Control 1 13 “Risk of electrical shock” Do not remove power supply cord and strain relief or connect conduit directly to the pump. Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician. To automatically operate a non-automatic three phase pump, a control panel is required. Follow the instructions provided with the panel to wire the system. For automatic three phase pumps see automatic three phase wiring diagram. Before installing a pump, check the pump rotation to insure that wiring has been connected properly to power source, and that the green lead of power cord (See wiring diagram), is connected to a valid ground, momentarily energize the pump, observing the directions of kick back due to starting torque. Rotation is correct if kick back is in the opposite direction of rotation arrow on the pump casing. If rotation is not correct, switching of any two power leads other than ground will provide the proper rotation. Three phase pumps have integral motor overload protection. It is recommended that all three phase pumps using a motor starting device also incorporate motor overload protection. Pumps must be installed in accordance with the National Electrical Code and all applicable local codes and ordinances. Pumps are not to be installed in locations classified as hazardous in accordance with National Electrical Code, ANSI/NFPA 70. Connect pump to a junction box, outlet box, control box, enclosure with a wiring compartment that meets NEC and local electrical codes. The provision for supply connection shall reduce the risk of water entry during temporary, limited submersion and shall comply with the applicable requirements of the Standard for Enclosures for Electrical Equipment, UL 50, or the standard for Metallic Outlet Boxes, UL 514A, and the standard for Motor-Operated Water Pumps. UL 778. TROUBLE SHOOTING Disconnect the power source to the pump BEFORE attempting any type of trouble shooting, service or repair. PUMP WILL NOT RUN 1. Check power supply (fuses, breaker). Reset power. 2. Blocked impeller. Remove strainer, check and clean. 3. Defective cable or incorrect wiring. 4. Strainer clogged. Check and clean as necessary. 5. Float switch tangled/obstructed. Clean and free float switch from obstruction. 6. Float switch defective. Replace float switch. 7. Pump overheated or temperature of liquid exceeds pump operating temperature. 14 Warning: Pump will restart automatically when motor over-heat protection switch cools. PUMP RUNS BUT DOES NOT DELIVER RATED CAPACITY 1. Discharge line clogged, restricted or 4. Pumping air. Check liquid level and hose kinked. Check discharge position of pump. hose/pipe. 5. Excessive voltage drops due to long 2. Worn impeller and/or suction cover. cables. Inspect and replace as necessary. 6. Three phase only; pump running 3. Pump overloaded due to liquid pumped backwards, check rotation. being too thick. SERVICING YOUR SUBMERSIBLE PUMP Pump should be disconnected from the electric power supply before proceeding to do any service or maintenance. To service or repair your pump, please contact your local BJM Pumps distributor. Service should only be performed by a qualified electrician. • • • • • • • • MAINTAINING YOUR PUMP Pump should be disconnected from the electric power supply before proceeding to do any service or maintenance. Pump should be inspected at regular intervals. More frequent inspections are required if the pump is used in a harsh environment. Preventative maintenance should be performed to reduce the chance of premature failure. Worn impellers and lip seals should be replaced. Cut or cracked power cords must be replaced. (Never operate a pump with a cut, cracked or damaged power cord.) Seal oil should be checked once per year. Maintenance should always be done when taking a pump out of service before storage. 1) Clean pump of dirt and other build up. 2) Check condition of oil around the shaft seals. 3) Check hydraulic parts: check for wear. 4) Inspect power cable. Make sure that it is free of nicks or cuts. CHANGING SEAL OIL Changing the seal oil in the J & JX Series pumps is very easy. 4) Remove bottom plate. 5) Remove screws holding the suction cover. 6) Remove the suction cover. 7) Remove the impeller. 1) Make sure that the pump cable is disconnected from the power source. 2) Lay the pump down on its side. 3) Remove the screws that hold the bottom plate in place. 5 8) Remove the inspection screw for the oil 9) Remove the screws that hold the oil chamber (pos#50-08). Pour out a small chamber cover in place & remove the sample of the oil. If it is milky white, or oil. contains water, then the oil and 10) Replace the mechanical seal if possible, the mechanical seal, should necessary. be changed. If an oil change is needed: 11) Replace the oil. 12) Assemble the pump. 5 EXPLODED VIEW OF J400, JX400SS 15 EXPLODED VIEW OF J750, J1500, J1500H 16 EXPLODED VIEW OF J08, J15, J15H 17 EXPLODED VIEW OF J22, J22H, J37, J37H, 18 EXPLODED VIEW OF J55C, JX55CSS, J55CH, JX55CHSS, J75C, JX75CSS, J75CH, JX75CHSS 19 EXPLODED VIEW OF JX750SS, JX1500SS, JX1500HSS (PRECISION CAST MODELS) 20 EXPLODED VIEW OF JX08SS, JX15SS, JX15HSS (PRECISION CAST MODELS) 21 EXPLODED VIEW OF JX22SS, JX37SS (PRECISION CAST MODELS) 22 J SERIES PARTS LIST Pos. No. 01 01 01-2 02 03 04 05 06 07 07 -1 08 08 -1 09 09 09 09A 09A 09A 10 10-1 10-2 12 13 13 14 14-1 14-2 17 17 18 18 18 18 18 19 20 20-1 21A 21A-1 21B 22 23 23 23 23 23 23 Pump Model Part Description Strainer with Bottom Plate Strainer Bottom Plate Suction Cover Impeller Nut Lock washer Impeller Impeller Key Pump Housing O-Ring (Kit Only) Oil Chamber Cover O-Ring (Kit Only) Lip Seal Buna-N Lip Seal FKM (Optional) Lip Seal EPDM (Optional) Double Lip Seal Buna-N Double Lip Seal FKM (Optional) Double Lip Seal EPDM (Optional) Shaft Sleeve O-Ring (Kit Only) O-Ring (Kit Only) Lip Seal for Lower Bearing Mechanical Seal Buna-N Mechanical Seal FKM** Lower Ball Bearing Lower Ball Bearing Lower Bearing Retainer Clip Rotor w/ Shaft 115/230V, 1PH Rotor w/ Shaft, 3 PH Stator w/Casing,115V, 1PH Stator w/Casing, 230V, 1PH Stator w/Casing, 208V, 3PH Stator w/Casing, 230/460V, 3PH Stator w/Casing, 575V, 3PH Governor Switch w/Switch Plate Upper Ball Bearing O-Ring (Kit Only) Oil Chamber O-Ring (Kit Only) Motor Cover Cover Plate Upper Overload 115V, 1PH Overload 230V, 1PH Overload 208V, 3PH Overload 230V, 3PH Overload 460V, 3PH Overload 575V, 3PH J150 Item # 201979 202890 202921 202988 Kit 202207 Kit 202229 202230 203050 202258 202269 200957 202299 200966 202990 Kit - J400 Item # 201964 202055 202993 Kit 202207 Kit 202229 202230 203050 202258 202259 202260 200957 202302 200509 200521 202359 200957 202991 Kit 202365 202380 - J750 Item # 201969 202007 202026 202930 202163 Kit 202211 Kit 202231 202233 203053 200501 200500 200958 203086 200511 200570 202360 200967 202368 202383 202395 - J1500 Item # 201969 202007 202026 202062 202165 Kit 202211 Kit 202231 202233 203053 200501 200500 200958 203091 200514 202360 200967 202368 202383 - J1500H Item # 201969 202007 202026 202064 202163 Kit 202211 Kit 202231 202233 203053 200501 200500 200958 203091 200514 202360 200967 202368 202818 - 23 J08 Item # 201969 202007 202026 202894 202907 202933 202140 202163 Kit 202211 Kit 202231 202233 203053 200501 200500 200958 202306 200524 200546 200588 200967 202385 202385 202387 202399 J15 Item # 201969 202007 202026 202894 202907 202067 202140 202165 Kit 202211 Kit 202231 202233 203053 200501 200500 200958 202310 200528 200550 200592 200967 202388 202388 202386 202387 J15H Item # 201969 202007 202026 202894 202907 202069 202140 202163 Kit 202211 Kit 202231 202233 203053 200501 200500 200958 202310 200528 200550 200592 200967 202388 202388 202386 202387 J22 Item # 201973 202009 202894 202907 202937 202140 202167 Kit 202211 Kit 202231 202233 203053 200501 200500 200959 202314 200532 200554 200596 200958 202390 202390 202389 202386 J22H Item # 201973 202011 202894 202907 202072 202140 202167 Kit 202211 Kit 202231 202233 203053 200501 200500 200959 202314 200532 200554 200596 200958 202390 202390 202389 202386 J37 Item # 201973 202009 202894 202907 202074 202140 202167 Kit 202211 Kit 202231 202233 203053 200501 200500 200959 202318 200536 200558 200600 200958 202392 202392 202391 202389 J37H Item # 201973 202011 202894 202907 202076 202140 202167 Kit 202211 Kit 202231 202233 203053 200501 200500 200959 202318 200536 200558 200600 200958 202392 202392 202391 202389 J55C Item # 201976 202031 202895 202904 202078 202141 203007 Kit 203043 Kit 203055 203058 203056 202249 202240 203060 202256 Kit Kit 202236 200305 200304 200960 200960 202279 202343 200665 200562 200605 200959 Kit 202178 Kit 202394 202394 202393 202391 J55CH Item # 201976 202032 202895 202904 202079 202141 203007 Kit 203043 Kit 203055 203058 203056 202249 202240 203060 202256 Kit Kit 202236 200305 200304 200960 200960 202279 202343 200665 200562 200605 200959 Kit 202178 Kit 202394 202394 202393 202391 J75C Item # 201976 202031 202895 202904 202082 202141 203007 Kit 203043 Kit 203055 203058 203056 202249 202240 203060 202256 Kit Kit 202236 200305 200304 200961 200961 202279 202345 200566 200609 200959 Kit 202169 Kit 202396 202394 202393 J75CH Item # 201976 202032 202895 202904 202083 202141 203007 Kit 203043 Kit 203055 203058 203056 202249 202240 203060 202256 Kit Kit 202236 200305 200304 200961 200961 202279 202345 200566 200609 200959 Kit 202169 Kit 202396 202394 202393 24 24 26 26-1 27 27 27 27-1 27-2 27-2-1 27-3 31D 31E 32 33 34 35 38 38E 38E-1 38E-1 38F 38F 38F-1 38F-1 50-01 50-02 50-07 50-08 50-11 50-11-1 50-12 50-12-1 50-14-2 50-19A 50-19 50-21A 50-22 50-23 50-26 50-27 50-27-2 50-31E 50-32 50-33 50-34 50-34-1 50-34-2 50-34-3 50-38E 50-38F Capacitor 115V Capacitor 230V Pump Top Cover O-Ring (Kit Only) Power Cable w/ Gland-115V, 1PH Power Cable w/ Gland-230V, 1PH, No Plug Power Cable w/ Gland- 3PH O-Ring (Kit Only) Oil Sensor Cable O-Ring (Kit Only) Oil Sensor Cap Oil Sensor w/Wire Ground Wire w/Ring Term. Power Cord Line Clip / Strain Relief Oil Sensor Cord Line Clip Handle Holding Rods Discharge Nipple Discharge Elbow Gasket Discharge Elbow Buna-N Gasket Discharge Elbow FKM (Optional) Discharge Flange Discharge Connection 4" FNPT Gasket -Discharge Flange Buna-N Gasket - Discharge Flange FKM (Optional) Bolt - Strainer/Stand Screw Screw Screw Screw O-Ring (Kit Only) Screw O-Ring (Kit Only) Screw Screw Screw Screw Screw Screw Acorn Nut and Washer Screw Screw Screw Screw Screw Screw Screw for Handle w/ Cable Chain Screw for Handle Lock Washer Bolt - Discharge Elbow Bolt - Discharge Flange O-Ring Kit-Buna N O-Ring Kit-FKM (Optional) 202414 203119 Kit 201682 Kit 203145 203167 203233 203217 203233 203218 Kit 202702 202701 203232 202692 202623 - 202415 202416 203120 Kit 201683 201684 Kit 203145 203161 202517 202665 202531 202694 203216 203215 203218 Kit 203218 Kit 203215 202693 202692 203216 202692 203214 203214 203219 202625 202626 202417 202418 202433 Kit 201693 201694 Kit 202763 Kit 203139 202409 203145 203161 203163 202517 202666 202531 203238 203216 203219 203218 Kit 203218 Kit 202693 202700 203216 203216 202692 203214 203214 203219 202628 202631 202420 202433 Kit 201690 Kit 202763 Kit 203139 202409 203145 203161 203163 202517 202668 202534 203238 203216 203219 203218 Kit 203218 Kit 202693 202700 203216 203216 202692 203214 203214 203219 202628 202631 202420 202433 Kit 201690 Kit 202763 Kit 203139 202409 203145 203161 203163 202517 202668 202531 203238 203216 203219 203218 Kit 203218 Kit 202693 202700 203216 203216 202692 203214 203214 203219 202628 202631 24 202435 Kit 201701 Kit 202763 Kit 203139 202409 203145 203161 203163 202517 202669 202531 203238 203216 203219 203218 Kit 203218 Kit 202700 203216 203216 202692 203214 203214 203219 202635 202648 202435 Kit 201701 Kit 202763 Kit 203139 202409 203145 203161 203163 202517 202670 202534 203238 203216 203219 203218 Kit 203218 Kit 202700 203216 203216 202692 203214 203214 203219 202635 202648 202435 Kit 201701 Kit 202763 Kit 203139 202409 203145 203161 203163 202517 202670 202531 203238 203216 203219 203218 Kit 203218 Kit 202700 203216 203216 202692 203214 203214 203219 202635 202648 202445 Kit 203442 Kit 202763 Kit 203139 203998 203145 202497 203163 202517 202671 202534 202545 202552 202659 202660 203231 203228 203219 203218 Kit 203218 Kit 202700 203246 203216 202692 203214 203219 203253 202637 202643 202445 Kit 203442 Kit 202763 Kit 203139 203998 203145 202497 203163 202517 202671 202531 202543 202659 202660 203231 203228 203219 203218 Kit 203218 Kit 202700 203246 203216 202692 203214 203219 203253 202637 202643 202445 Kit 203444 Kit 202763 Kit 203139 203998 203145 202497 203163 202517 202672 202534 202545 202552 202659 202660 203231 203228 203219 203218 Kit 203218 Kit 202700 203246 203216 202692 203214 203219 203253 202637 202643 202445 Kit 203444 Kit 202763 Kit 203139 203998 203145 202497 203163 202517 202672 202531 202543 202659 202660 203231 203228 203219 203218 Kit 203218 Kit 202700 203246 203216 202692 203214 203219 203253 202637 202643 202439 Kit 203446 Kit 202763 Kit 203139 204000 203145 202497 203163 203171 202673 202560 203210 203211 202537 203210 203211 203229 203229 203229 203246 203218 Kit 203218 Kit 203219 202700 203246 203216 202692 203228 203288 202902 203287 203287 202639 202645 202439 Kit 203446 Kit 202763 Kit 203139 204000 203145 202497 203163 203171 202673 202560 203210 203211 202538 203210 203211 203229 203229 203229 203246 203218 Kit 203218 Kit 203219 202700 203246 203216 202692 203228 203288 202902 203287 203287 202639 202645 202439 202439 Kit Kit 203446 Kit 202763 Kit 203139 204000 203145 202497 203163 203171 202674 202560 203210 203211 202537 203210 203211 203229 203229 203229 203246 203218 Kit 203218 Kit 203219 202700 203246 203216 202692 203228 203288 202902 203287 203287 202639 202645 203446 Kit 202763 Kit 203139 204000 203145 202497 203163 203171 202674 202560 203210 203211 202537 203210 203211 203229 203229 203229 203246 203218 Kit 203218 Kit 203219 202700 203246 203216 202692 203228 203288 202902 203287 203287 202639 202645 JX PRECISION CAST PARTS LIST Pos. No. 01 02 03 04 05 06 07 07 -1 08 08 -1 09 09 09 09A 09A 09A 10 12 13 13 14 14-1 14-2 17 17 18 18 18 18 18 19 20 20-1 21A 21A-1 21B 23 23 23 23 23 23 24 Pump Model Part Description Strainer with Bottom Plate Suction Cover Impeller Nut Lock washer Impeller Impeller Key Pump Housing O-Ring (Kit Only) Oil Chamber Cover O-Ring (Kit Only) Lip Seal FKM Lip Seal Buna-N (Optional) Lip Seal EPDM (Optional) Double Lip Seal FKM Double Lip Seal Buna-N (Optional) Double Lip Seal EPDM (Optional) Shaft Sleeve Lip Seal for Lower Bearing Mechanical Seal FKM** Mechanical Seal Buna-N Lower Ball Bearing Lower Ball Bearing Lower Bearing Retainer Clip Rotor w/ Shaft 115/230V, 1PH Rotor w/ Shaft, 3 PH Stator w/Casing, 115V, 1HP Stator w/Casing, 230V, 1PH Stator w/Casing, 208V, 3PH Stator w/Casing, 230/460V,3PH Stator w/Casing, 575V, 3PH Governor Switch w/Switch Plate Upper Ball Bearing O-Ring (Kit Only) Oil Chamber O-Ring (Kit Only) Motor Cover Overload 115V, 1PH Overload 230V,1PH Overload 208V, 3PH Overload 230V,3PH Overload 460V,3PH Overload 575V, 3PH Capacitor 115V JX400SS Item # 201965 202056 202994 Kit 202208 Kit 202230 202229 203050 202258 202260 202259 200957 202303 200510 200522 202359 200957 202992 Kit 202365 202380 202415 JX750SS JX1500SS JX1500HSS JX08SS Item # Item # Item # Item # 201971 201971 201971 201971 202027 202028 202027 202027 202894 202907 202060 202063 202065 202066 202140 202164 202166 202164 202164 Kit Kit Kit Kit 202214 202214 202214 202214 Kit Kit Kit Kit 202232 202232 202232 202232 203051 203051 203051 203051 - - - - 200500 200501 200958 202279 203089 200513 200571 202360 200967 202197 Kit 202368 202383 202395 202417 200500 200501 200958 202279 203093 200516 202360 200967 202197 Kit 202368 202383 - 200500 200501 200958 202279 203093 200516 202360 200967 202197 Kit 202368 202383 - 200500 200501 200958 202279 202308 200526 200548 200590 200967 202197 Kit 202385 202385 202387 202399 202818 25 JX15SS JX15HSS JX22SS JX22HSS JX37SS JX37HSS JX55CSS JX55CHSS JX75CSS JX75CHSS Item # Item # Item # Item # Item # Item # Item # Item # Item # Item # 201971 201971 201974 201974 201974 201974 201977 201977 201977 201977 202028 202027 202010 202012 202010 202012 202034 202033 202034 202033 202894 202894 202894 202894 202894 202894 202895 202895 202895 202895 202907 202907 202907 202907 202907 202907 202904 202904 202904 202904 202068 202070 202071 202073 202075 202077 202081 202080 202085 202084 202140 202140 202140 202140 202140 202140 202141 202141 202141 202141 202166 202164 202168 202168 202168 202168 202171 202171 202171 202171 Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 202214 202214 202219 202219 202219 202219 202216 202216 202216 202216 Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 202232 202232 202235 202235 202235 202235 203058 203058 203058 203058 203051 203051 202234 202234 202234 202234 203055 203055 203055 203055 203056 203056 203056 203056 202240 202240 202240 202240 202249 202249 202249 202249 203060 203060 203060 203060 202257 202257 202257 202257 202236 202236 202236 202236 200500 200500 200301 200301 200301 200301 200304 200304 200304 200304 200501 200501 200302 200302 200302 200302 200305 200305 200305 200305 200958 200958 200959 200959 200959 200959 200960 200960 200961 200961 200960 200960 200961 200961 202279 202279 202279 202279 202279 202279 202279 202279 202279 202279 202312 202312 202316 202316 202320 202320 202344 202344 202346 202346 200530 200530 200534 200534 200538 200538 200667 200667 200552 200552 200556 200556 200560 200560 200564 200564 200568 200568 200594 200594 200598 200598 200602 200602 200607 200607 200611 200611 200967 200967 200958 200958 200958 200958 200959 200959 200959 200959 Kit Kit Kit Kit 202197 202197 202198 202198 202198 202198 202179 202179 202170 202170 Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 202388 202388 202390 202390 202392 202392 202394 202394 202388 202388 202390 202390 202392 202392 202394 202394 202396 202396 202386 202386 202389 202389 202391 202391 202393 202393 202394 202394 202391 202391 202393 202393 202387 202387 202386 202386 202389 202389 - 24 26 26-1 27 27 27 27-1 27-2 27-2-1 27-3 31D 31E 32 33 34 35 38 38E 38E-1 38E-1 38F 38F 38F-1 38F-1 50-01 50-02 50-07 50-08 50-11 50-11-1 50-12 50-12-1 50-14-2 50-19A 50-19 50-22 50-23 50-27 50-27-2 50-31E 50-32 50-33 50-34 50-34-1 50-34-2 50-34-3 50-38E 50-38F Capacitor 230V Pump Top Cover O-Ring (Kit Only) Power Cable w/ Gland-115V, 1PH Power Cable w/ Gland-230V, 1PH, No Plug Power Cable w/ Gland- 3PH O-Ring (Kit Only) Oil Sensor Cable O-Ring (Kit Only) Oil Sensor Cap Oil Sensor w/Wire Ground Wire w/Ring Term. Power Cord Line Clip / Strain Relief Oil Sensor Cord Line Clip Handle Holding Rods Discharge Nipple Discharge Elbow Gasket Discharge Elbow FKM Gasket Discharge Elbow Buna-N (Optional) Discharge Flange Discharge Connection 4" NPT-F O-Ring - Discharge Flange FKM O-Ring - Discharge 4" NPT-F FKM Screw Screw Screw Screw Screw O-Ring (Kit Only) Screw O-Ring (Kit Only) Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw for Handle w/ Cable Chain Screw for Handle Lock Washer Bolt - Discharge Elbow Bolt - Discharge Flange O-Ring Kit-FKM O-Ring Kit-Buna (Optional) 202416 203121 Kit 201686 201685 Kit 203145 203161 202517 202665 202532 202694 203216 203215 203218 Kit 203218 Kit 203215 202693 202692 202693 202692 203216 202692 203214 203219 202626 202625 202418 202434 Kit 201696 201695 Kit 201713 Kit 201718 202408 203145 203166 203163 202517 202682 202532 202563 202723 203215 203216 203296 203219 203218 Kit 203218 Kit 203219 202693 202700 203295 203295 202692 203214 203214 203219 202630 - 202420 202434 Kit 201691 Kit 201713 Kit 201718 202408 203145 203166 203163 202517 202683 202535 202546 202724 203215 203216 203296 203219 203218 Kit 203218 Kit 203219 202693 202700 203295 203295 202692 203214 203214 203219 202630 - 202420 202434 Kit 201691 Kit 201713 Kit 201718 202408 203145 203166 203163 202517 202683 202532 202563 202723 203215 203216 203296 203219 203218 Kit 203218 Kit 203219 202693 202700 203295 203295 202692 203214 203214 203219 202630 - 202436 Kit 201702 Kit 201713 Kit 201718 202408 203145 203161 203163 202517 202684 202532 202563 202723 203215 203216 203296 203219 203218 Kit 203218 Kit 203219 202700 203295 203295 202692 203214 203214 203219 202647 - 26 202436 Kit 201702 Kit 201713 Kit 201718 202408 203145 203161 203163 202517 202685 202535 202546 202724 203215 203216 203296 203219 203218 Kit 203218 Kit 203219 202700 203295 203295 202692 203214 203214 203219 202647 - 202436 Kit 201702 Kit 201713 Kit 201718 202408 203145 203161 203163 202517 202685 202532 202563 202723 203215 203216 203296 203219 203218 Kit 203218 Kit 203219 202700 203295 203295 202692 203214 203214 203219 202647 - 202438 Kit 203443 Kit 201713 Kit 201718 203999 203145 202504 203163 202517 202686 202535 202546 202553 202724 203328 203297 203220 203296 203219 203218 Kit 203218 Kit 203219 202700 203246 203295 202692 203214 203296 203253 202642 - 202438 Kit 203443 Kit 201713 Kit 201718 203999 203145 202504 203163 202517 202686 202532 202544 202724 203297 203220 203296 203219 203218 Kit 203218 Kit 203219 202700 203246 203295 202692 203214 203296 203253 202642 - 202438 Kit 203445 Kit 201713 Kit 201718 203999 203145 202505 203163 202517 202687 202535 202546 202553 202724 203328 203297 203220 203296 203219 203218 Kit 203218 Kit 203219 202700 203246 203295 202692 203214 203296 203253 202642 - 202438 Kit 203445 Kit 201713 Kit 201718 203999 203145 202505 203163 202517 202687 202532 202544 202724 203297 203220 203296 203219 203218 Kit 203218 Kit 203219 202700 203246 203295 202692 203214 203296 203253 202642 - 202440 Kit 203447 Kit 201713 Kit 201718 204000 203145 202497 203163 203171 202673 202561 203211 203210 202540 203211 203210 203229 203229 203229 203246 203218 Kit 203218 Kit 203219 202700 203246 203216 202692 203228 203288 202902 203287 203287 202645 202639 202440 Kit 203447 Kit 201713 Kit 201718 204000 203145 202497 203163 203171 202673 202561 203211 203210 202539 203211 203210 203229 203229 203229 203246 203218 Kit 203218 Kit 203219 202700 203246 203216 202692 203228 203288 202902 203287 203287 202645 202639 202440 Kit 203447 Kit 201713 Kit 201718 204000 203145 202497 203163 203171 202674 202561 203211 203210 202540 203211 203210 203229 203229 203229 203246 203218 Kit 203218 Kit 203219 202700 203246 203216 202692 203228 203288 202902 203287 203287 202645 202639 202440 Kit 203447 Kit 201713 Kit 201718 204000 203145 202497 203163 203171 202674 202561 203211 203210 202540 203211 203210 203229 203229 203229 203246 203218 Kit 203218 Kit 203219 202700 203246 203216 202692 203228 203288 202902 203287 203287 202645 202639 SINGLE PHASE WIRING DIAGRAM 115V & 230V W/O GOVERNOR SWITCH MODELS J400, JX400SS 27 MODELS J750, JX750, J1500, JX1500H, JX1500HSS 28 THREE PHASE WIRING DIAGRAM 208V MODELS J08, JX08SS, J15, JX15SS, J15H, JX15HSS, J22, JX22SS, J22H, JX22HSS, J37. JX37SS, J37H, J37HSS, J55C, J55CSS, J55CH, J55CHSS, J75C, JX75CSS, J75CH, J75CHSS 29 230V MODELS J08, JX08SS, J15, JX15SS, J15H, JX15HSS, J22, JX22SS, J22H, JX22HSS, J37. JX37SS, J37H, J37HSS, J55C, J55CSS, J55CH, J55CHSS, J75C, JX75CSS, J75CH, J75CHSS 30 460V MODELS J08, JX08SS, J15, JX15SS, J15H, JX15HSS, J22, JX22SS, J22H, JX22HSS, J37, JX37SS, J37H,J37HSS, J55C, J55CSS, J55CH, J55CHSS, J75C, JX75CSS, J75CH, J75CHSS 31 575V MODELS J08, JX08SS, J15, JX15SS, J15H, JX15HSS, J22, JX22SS, J22H, JX22HSS, J37. JX37SS, J37H, J37HSS, J55C, J55CSS, J55CH, J55CHSS, J75C, JX75CSS, J75CH, J75CHSS 32 SEAL MINDER® 33 Seal Minder™ is an optional accessory on the J & JX Series. (Not available on the J400 or JX400) 34 BJM PUMPS, LLC 123 Spencer Plain Road Old Saybrook, CT 06475, U.S.A. WARRANTY AND LIMITATION OF LIABILITY Unless otherwise expressly authorized in writing, specifying a longer or shorter period, BJM Pumps, LLC warrants for a period of eighteen (18) months from the date of shipment from the Point of Shipment, or one (1) year from the date of installation, whichever occurs first, that all products or parts thereof furnished by BJM Pumps, LLC under the brand name BJM Pumps, hereinafter referred to as the “Product” are free from defects in materials and workmanship and conform to the applicable specification. BJM Pumps, LLC’s liability for any breach of this warranty shall be limited solely to replacement or repair, at the sole option of BJM Pumps, LLC, of any part or parts of the Product found to be defective during the warranty period, provided the Product is properly installed and is being used as originally intended. Any breach of this warranty must be reported to BJM Pumps, LLC or BJM Pumps, LLC’s authorized service representative within the aforementioned warranty period, and defective Product or parts thereof must be shipped to BJM Pumps, LLC or BJM Pumps, LLC’s authorized representative, transportation charges prepaid. Any cost associated with removal or installation of a defective Product or part is excluded. IT IS EXPRESSLY AGREED THAT THIS SHALL BE THE SOLE AND EXCLUSIVE REMEDY OF BJM PUMPS, LLC’S DISTRIBUTORS AND CUSTOMERS. UNDER NO CIRCUMSTANCES SHALL BJM PUMPS, LLC BE LIABLE FOR ANY COSTS, LOSS, EXPENSE, DAMAGES, SPECIAL DAMAGES, INCIDENTAL DAMAGES OR CONSEQUENTIAL DAMAGES ARISING DIRECTLY OR INDIRECTLY FROM THE DESIGN, MANUFACTURE, SALE, USE OR REPAIR OF THE PRODUCT, WHETHER BASED ON WARRANTY, CONTRACT, NEGLIGENCE, OR STRICT LIABILITY. IN NO EVENT WILL LIABILITY EXCEED THE PURCHASE PRICE OF THE PRODUCT. THE WARRANTY AND LIMITS OF LIABILITY CONTAINED HEREIN ARE IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES, EXPRESSED OR IMPLIED. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED BY BJM PUMPS, LLC AND EXCLUDED FROM THIS WARRANTY. BJM Pumps, LLC neither assumes, nor authorizes any person to assume for it, any other warranty obligation in connection with the sale of the Product. This warranty shall not apply to any Product or parts of Product which have (a) been repaired or altered outside of BJM Pumps, LLC’s facilities unless such repair was authorized in advance by BJM Pumps, LLC or by its authorized representative; or (b) have been subject to misuse, negligence or accident; or (c) have been used in a manner contrary to BJM Pumps, LLC’s instruction. In any case of products not manufactured and sold under the BJM Pumps, LLC brand name, there is no warranty from BJM Pumps, LLC; however BJM Pumps, LLC will extend any warranty received from BJM Pumps, LLC’s supplier of such products. 35 START-UP REPORT FORM START-UP REPORT FORM This form is designed to record the initial installation, and to serve as a guide for troubleshooting at a later date (if needed). BJM Pumps, LLC 123 Spencer Plain Road Old Saybrook, CT. 06475 Pump Owner’s Name Location of Installation Person in Charge Phone( ) Purchased From Model Serial No Voltage Phase Hertz HP Does impeller turn freely by hand? Yes No Condition of Equipment New Good Fair Poor Condition of Cable Jacket New Good Fair Poor Rotation: Direction of Impeller Rotation (Use C/W for clockwise, CC/W for counterclockwise): Method used to check rotation (viewed from bottom) Resistance of cable and Pump Motor (measured at pump control) Red-Black Red-White ohms White-Black ohms ohms Resistance of ground circuit between control panel and outside of pumps Ohms MEG OHM CHECK OF INSULATION Red to ground White to ground Condition of location at start-up Black to ground Dry Wet Muddy Was equipment stored Yes If YES, length of storage: Liquid being pump Debris in bottom of station? Was debris removed in your Yes No Yes No No. START-UP REPORT FORM presence? Are guide rails exactly vertical? Yes No Is base elbow installed level? Yes No Liquid level controls: Model Is control installed away from Yes No turbulence? Operation Check Tip lowest float (stop float), all pumps should remain off. Tip second float (and stop float), one pump comes on. Tip third float (and stop float), both pumps on (alarm on simplex). Tip fourth float (and stop float), high level alarm on (omit on simplex). If not on levels controls, describe type of controls Does liquid level ever drop below volute top? Yes No Control Panel MFG & model no. Number of pumps operated by control panel NOTE: At no time should hole be made in top of control panel, unless proper sealing devices are utilized. Short Circuit protection: Type: Number and size of short circuit device(s) Overload type: Size: Do protective devices comply with pump motor amp rating? Are all pump connections tight? Is the interior of the panel dry? Amp rating: Amp rating: Yes No Yes No Yes No If No, correct moisture problem. Electrical readings Voltage supply at panel line SINGLE PHASE L1 L2 connection, pump off Voltage supply at panel line L1 L2 L1 L2 connection, pump on Amperage load connection, pump on THREE PHASE Voltage supply at panel line connection, pump off L1-L2 L2-L3 L3-L1 START-UP REPORT FORM Voltage supply at panel line connection, pump on L1-L2 L2-L3 Amperage load connection, pump on L3-L1 L1 L3 L2 Is pump secured properly? Was pump checked for leaks? Do check valves operate properly? FINAL CHECK Yes No Yes No Yes No Flow: Does station appear to operate at Yes proper rate? Noise level: Acceptable Unacceptable Comments: Describe and equipment difficulties during start-up Installed by: Company: Person: Date: Maintained by: Company: Person: Date and time of start-up Present at start-up: ( ) Engineer’s name ( )Contractor’s name ( ) Operator’s name ( ) others No NOTES: BJM Pumps, LLC 123 Spencer Plain Road • PO Box 1138 • Old Saybrook, CT 06475, USA • Phone: (860) 399-5937 • Fax: (860) 399-7784 Email: sales@bjmpumps.com • Web Site: www.bjmpumps.com BJM Pumps & Seal Minder is a registered trademark of BJM Pumps, LLC Copyright © 2006-2013 BJM Pumps, LLC. All rights reserved.
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File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.5 Linearized : Yes Author : Jennifer Tower Company : BJM Pumps, LLC Create Date : 2013:06:13 10:01:44-04:00 Keywords : installation, operation, maintenance, manual, J, JX Manager : Jennifer Tower Modify Date : 2013:06:13 10:03:39-04:00 Source Modified : D:20130613140114 Subject : J & JX Series Tagged PDF : Yes XMP Toolkit : Adobe XMP Core 4.2.1-c041 52.342996, 2008/05/07-20:48:00 Metadata Date : 2013:06:13 10:03:39-04:00 Creator Tool : Acrobat PDFMaker 9.0 for Word Document ID : uuid:93dba07e-d165-4d88-8b0b-5f4df6586ce3 Instance ID : uuid:26ddba5e-303f-4a34-b56c-45b60e358bb7 Format : application/pdf Title : I O & M Manual Description : J & JX Series Creator : Jennifer Tower Producer : Adobe PDF Library 9.0 Headline : J & JX Series Page Layout : OneColumn Page Count : 44EXIF Metadata provided by EXIF.tools