18290 2 Franklin Electric Submersible Motor User Guide M1311_60_Hz_AIM_Catalog Manual

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User Manual: Pump 18290 2 Franklin Electric Submersible Motor User Guide

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2011 AIM MANUAL

FRANKLIN ELECTRIC

SUBMERSIBLE MOTORS

!PPLICATION s )NSTALLATION s -AINTENANCE

 (Z 3INGLE0HASE AND 4HREE0HASE -OTORS

ATTENTION!

IMPORTANT INFORMATION FOR INSTALLERS OF THIS EQUIPMENT!

THIS EQUIPMENT IS INTENDED FOR INSTALLATION BY TECHNICALLY QUALIFIED PERSONNEL.

FAILURE TO INSTALL IT IN COMPLIANCE WITH NATIONAL AND LOCAL ELECTRICAL CODES, AND

WITHIN FRANKLIN ELECTRIC RECOMMENDATIONS, MAY RESULT IN ELECTRICAL SHOCK OR FIRE

HAZARD, UNSATISFACTORY PERFORMANCE, AND EQUIPMENT FAILURE. FRANKLIN INSTALLATION

INFORMATION IS AVAILABLE FROM PUMP MANUFACTURERS AND DISTRIBUTORS, AND DIRECTLY

FROM FRANKLIN ELECTRIC. CALL FRANKLIN TOLL FREE 800-348-2420 FOR INFORMATION.

WARNING

SERIOUS OR FATAL ELECTRICAL SHOCK MAY RESULT FROM FAILURE TO CONNECT THE MOTOR,

CONTROL ENCLOSURES, METAL PLUMBING, AND ALL OTHER METAL NEAR THE MOTOR OR CABLE,

TO THE POWER SUPPLY GROUND TERMINAL USING WIRE NO SMALLER THAN MOTOR CABLE

WIRES. TO REDUCE RISK OF ELECTRICAL SHOCK, DISCONNECT POWER BEFORE WORKING ON OR

AROUND THE WATER SYSTEM. DO NOT USE MOTOR IN SWIMMING AREAS.

ATTENTION!

INFORMATIONS IMPORTANTES POUR L’INSTALLATEUR DE CET EQUIPEMENT.

CET EQUIPEMENT DOIT ETRE INTALLE PAR UN TECHNICIEN QUALIFIE. SI L’INSTALLATION N’EST

PAS CONFORME AUX LOIS NATIONALES OU LOCALES AINSI QU’AUX RECOMMANDATIONS DE

FRANKLIN ELECTRIC, UN CHOC ELECTRIQUE, LE FEU, UNE PERFORMANCE NON ACCEPTABLE,

VOIRE MEME LE NON-FONCTIONNEMENT PEUVENT SURVENIR. UN GUIDE D’INSTALLATION

DE FRANKLIN ELECTRIC EST DISPONIBLE CHEZ LES MANUFACTURIERS DE POMPES, LES

DISTRIBUTEURS, OU DIRECTEMENT CHEZ FRANKLIN. POUR DE PLUS AMPLES RENSEIGNEMENTS,

APPELEZ SANS FRAIS LE 800-348-2420.

AVERTISSEMENT

UN CHOC ELECTRIQUE SERIEUX OU MEME MORTEL EST POSSIBLE, SI L’ON NEGLIGE DE

CONNECTER LE MOTEUR, LA PLOMBERIE METALLIQUE, BOITES DE CONTROLE ET TOUT METAL

PROCHE DU MOTEUR A UN CABLE ALLANT VERS UNE ALIMENTATION D’ENERGIE AVEC BORNE

DE MISE A LA TERRE UTILISANT AU MOINS LE MEME CALIBRE QUE LES FILS DU MOTEUR. POUR

REDUIRE LE RISQUE DE CHOC ELECTRIQUE. COUPER LE COURANT AVANT DE TRAVAILLER PRES

OU SUR LE SYSTEM D’EAU. NE PAS UTILISER CE MOTEUR DANS UNE ZONE DE BAIGNADE.

ATENCION!

INFORMACION PARA EL INSTALADOR DE ESTE EQUIPO.

PARA LA INSTALACION DE ESTE EQUIPO, SE REQUIERE DE PERSONAL TECNICO CALIFICADO.

EL NO CUMPLIR CON LAS NORMAS ELECTRICAS NACIONALES Y LOCALES, ASI COMO CON LAS

RECOMENDACIONES DE FRANKLIN ELECTRIC DURANTE SU INSTALACION, PUEDE OCASIONAR,

UN CHOQUE ELECTRICO, PELIGRO DE UN INCENDIO, OPERACION DEFECTUOSA E INCLUSO LA

DESCOMPOSTURA DEL EQUIPO. LOS MANUALES DE INSTALACION Y PUESTA EN MARCHA DE

LOS EQUIPOS, ESTAN DISPONIBLES CON LOS DISTRIBUIDORES, FABRICANTES DE BOMBAS

O DIRECTAMENTE CON FRANKLIN ELECTRIC. PUEDE LLAMAR GRATUITAMENTE PARA MAYOR

INFORMACION AL TELEFONO 800-348-2420.

ADVERTENCIA

PUEDE OCURRIR UN CHOQUE ELECTRICO, SERIO O FATAL DEBIDO A UNA ERRONEA CONECCION

DEL MOTOR, DE LOS TABLEROS ELECTRICOS, DE LA TUBERIA, DE CUALQUIER OTRA PARTE

METALICA QUE ESTA CERCA DEL MOTOR O POR NO UTILIZAR UN CABLE PARA TIERRA DE CALIBRE

IGUAL O MAYOR AL DE LA ALIMENTACION. PARA REDUCIR EL RIESGO DE CHOQUE ELECTRIC,

DESCONECTAR LA ALIMENTACION ELECTRICA ANTES DE INICIAR A TRABAJAR EN EL SISTEMA

HIDRAULICO. NO UTILIZAR ESTE MOTOR EN ALBERCAS O AREAS EN DONDE SE PRACTIQUE

NATACION.

Franklin Electric is committed to provide customers with

defect free products through our program of continuous

improvement. Quality shall, in every case, take

precedence over quantity.

Commitment to Quality

Contents

The submersible motor is a reliable, efﬁcient and trouble-

free means of powering a pump. Its needs for a long

operational life are simple. They are:

1. A suitable operating environment

2. An adequate supply of electricity

3. An adequate ﬂow of cooling water over the motor

4. An appropriate pump load

All considerations of application, installation, and

maintenance of submersible motors relating to these four

areas are presented in this manual. Franklin Electric’s

web page, www.franklin-electric.com, should be checked

for the latest updates.

!PPLICATION s )NSTALLATION s -AINTENANCE -ANUAL

35"-%23)",% -/4/23

 (Z 3INGLE0HASE AND 4HREE0HASE

Application

)NSTALLATION

-AINTENANCE

!LL -OTORS

Storage ................................................................................ 3

Frequency of Starts ............................................................. 3

Mounting Position ................................................................ 3

Transformer Capacity ........................................................... 4

Effects of Torque .................................................................. 4

Use of Engine Driven Generators ........................................ 5

Use of Check Valves ............................................................ 5

Well Diameters, Casing, Top Feeding, Screens ................... 6

Water Temperature and Flow ............................................... 6

Flow Inducer Sleeve ............................................................ 6

Head Loss Past Motor ......................................................... 7

Hot Water Applications ..................................................... 7-8

Drawdown Seals .................................................................. 9

Grounding Control Boxes and Panels .................................. 9

Grounding Surge Arrestors .................................................. 9

Control Box and Panel Environment .................................... 9

Equipment Grounding .......................................................... 9

3INGLE0HASE -OTORS

3-Wire Control Boxes ......................................................... 10

2-Wire Motor Solid State Controls ..................................... 10

QD Relays (Solid State) ..................................................... 10

Cable Selection 2-Wire or 3-Wire ...................................... 11

Two Different Cable Sizes .................................................. 12

Single-Phase Motor Speciﬁcations .................................... 13

!LL -OTORS

Submersible Motors - Dimensions ..................................... 42

Tightening Lead Connector Jam Nut ................................. 43

Pump to Motor Coupling .................................................... 43

!LL -OTORS

System Troubleshooting ................................................ 44-45

Preliminary Tests................................................................ 46

Insulation Resistance ......................................................... 47

Resistance of Drop Cable .................................................. 47

3INGLE0HASE -OTORS AND #ONTROLS

Identiﬁcation of Cables ...................................................... 48

Single-Phase Control Boxes .............................................. 48

Ohmmeter Tests ................................................................. 49

QD Control Box Parts ........................................................ 50

Integral hp Control Box Parts ........................................ 51-52

Control Box Wiring Diagrams ........................................ 53-57

%LECTRONIC 0RODUCTS

Pumptec-Plus Troubleshooting During Installation ............ 58

Pumptec-Plus Troubleshooting After Installation ............... 59

QD Pumptec and Pumptec Troubleshooting ...................... 60

SubDrive/MonoDrive Troubleshooting ........................... 61-62

SubMonitor Troubleshooting .............................................. 63

Subtrol-Plus Troubleshooting ........................................ 64-65

Pump to Motor Assembly ................................................... 43

Shaft Height and Free End Play ........................................ 43

Submersible Leads and Cables ......................................... 43

Single-Phase Motor Fuse Sizing ....................................... 14

Auxiliary Running Capacitors ............................................. 15

Buck-Boost Transformers ................................................... 15

4HREE0HASE -OTORS

Cable Selection - 60 °C Three-Wire .............................. 16-17

Cable Selection - 60 °C Six-Wire ....................................... 18

Cable Selection - 75 °C Three-Wire .............................. 19-20

Cable Selection - 75 °C Six-Wire ....................................... 21

Three-Phase Motor Speciﬁcations ................................ 22-28

Overload Protection ...................................................... 29-31

Submersible Pump Installation Checklist (No. 3656)

Submersible Motor Installation Record (No. 2207)

Submersible Booster Installation Record (No. 3655)

SubMonitor ........................................................................ 32

Power Factor Correction .................................................... 32

Three-Phase Starter Diagrams .......................................... 33

Three-Phase Power Unbalance ......................................... 34

Rotation and Current Unbalance ....................................... 34

Three-Phase Motor Lead Identiﬁcation .............................. 35

Phase Converters .............................................................. 35

Reduced Voltage Starters .................................................. 36

Inline Booster Pump Systems ....................................... 36-39

Variable Speed Operation ............................................. 40-41

!00,)#!4)/.

!LL -OTORS

Franklin submersible motors are designed primarily for

operation in the vertical, shaft-up position.

During acceleration, the pump thrust increases as its

output head increases. In cases where the pump head

stays below its normal operating range during startup and

full speed condition, the pump may create upward thrust.

This creates upward thrust on the motor upthrust bearing.

This is an acceptable operation for short periods at each

start, but running continuously with upthrust will cause

excessive wear on the upthrust bearing.

With certain additional restrictions as listed in this section

and the Inline Booster Pump Systems sections of this

manual, motors are also suitable for operation in positions

Franklin Electric submersible motors are a water-

lubricated design. The ﬁll solution consists of a mixture

of deionized water and Propylene Glycol (a non-toxic

antifreeze). The solution will prevent damage from

freezing in temperatures to -40 °F (-40 °C); motors should

be stored in areas that do not go below this temperature.

The solution will partially freeze below 27 °F (-3 °C),

but no damage occurs. Repeated freezing and thawing

should be avoided to prevent possible loss of ﬁll solution.

There may be an interchange of ﬁll solution with well

water during operation. Care must be taken with motors

removed from wells during freezing conditions to

prevent damage.

When the storage temperature does not exceed

100 °F (37 °C), storage time should be limited to two

years. Where temperatures reach 100° to 130 °F, storage

time should be limited to one year.

Loss of a few drops of liquid will not damage the motor

as an excess amount is provided, and the ﬁlter check

valve will allow lost liquid to be replaced by ﬁltered well

water upon installation. If there is reason to believe there

has been a considerable amount of leakage, consult the

factory for checking procedures.

The average number of starts per day over a period

of months or years inﬂuences the life of a submersible

pumping system. Excessive cycling affects the life of

control components such as pressure switches, starters,

relays and capacitors. Rapid cycling can also cause

motor spline damage, bearing damage, and motor

overheating. All these conditions can lead to reduced

motor life.

The pump size, tank size and other controls should be

selected to keep the starts per day as low as practical for

longest life. The maximum number of starts per 24-hour

period is shown in table 3.

Motors should run a minimum of one minute to dissipate

heat build up from starting current. Six inch and larger

motors should have a minimum of 15 minutes between

starts or starting attempts.

from shaft-up to shaft-horizontal. As the mounting position

becomes further from vertical and closer to horizontal, the

probability of shortened thrust bearing life increases. For

normal motor life expectancy with motor positions other

than shaft-up, follow these recommendations:

1. Minimize the frequency of starts, preferably to

fewer than 10 per 24-hour period. Six and eight

inch motors should have a minimum of 20 minutes

between starts or starting attempts

2. Do not use in systems which can run even for short

periods at full speed without thrust toward the motor.

3TORAGE

&REQUENCY OF 3TARTS

-OUNTING 0OSITION

MOTOR RATING MAXIMUM STARTS PER 24 HR PERIOD

HP KW SINGLE-PHASE THREE-PHASE

Up to 0.75 Up to 0.55 300 300

1 thru 5.5 0.75 thru 4 100 300

7.5 thru 30 5.5 thru 22 50 100*

40 and over 30 and over - 100

Table 3 Number of Starts

* Keeping starts per day within the recommended numbers

provides the best system life. However, when used with

a properly conﬁgured Reduced Voltage Starter (RVS) or

Variable Frequency Drive (VFD), 7.5 thru 30 hp three-phase

motors can be started up to 200 times per 24 hour period.

!00,)#!4)/.

!LL -OTORS

Distribution transformers must be adequately sized to

satisfy the kVA requirements of the submersible motor.

When transformers are too small to supply the load, there

is a reduction in voltage to the motor.

Table 4 references the motor horsepower rating, single-

phase and three-phase, total effective kVA required, and

4RANSFORMER #APACITY  3INGLE0HASE OR 4HREE0HASE

NOTE: Standard kVA

ratings are shown. If power

company experience and

practice allows transformer

loading higher than

standard, higher loading

values may be used to

meet total effective kVA

required, provided correct

voltage and balance is

maintained.

the smallest transformer required for open or closed

three-phase systems. Open systems require larger

transformers since only two transformers are used.

Other loads would add directly to the kVA sizing

requirements of the transformer bank.

During starting of a submersible pump, the torque

developed by the motor must be supported through the

pump, delivery pipe or other supports. Most pumps rotate

in the direction which causes unscrewing torque on

right-handed threaded pipe or pump stages. All threaded

joints, pumps and other parts of the pump support system

must be capable of withstanding the maximum torque

repeatedly without loosening or breaking. Unscrewing

joints will break electrical cable and may cause loss of the

pump-motor unit.

To safely withstand maximum unscrewing torques with

a minimum safety factor of 1.5, tightening all threaded

joints to at least 10 lb-ft per motor horsepower is

recommended (table 4A). It may be necessary to tack

or strap weld pipe joints on high horsepower pumps,

especially at shallower settings.

%FFECTS OF 4ORQUE

Table 4A Torque Required (Examples)

MOTOR RATING TOTAL

EFFECTIVE

KVA

REQUIRED

SMALLEST KVA RATING-EACH TRANSFORMER

OPEN WYE

OR DELTA

2- TRANSFORMERS

CLOSED

WYE OR DELTA

3- TRANSFORMERS

HP KW

1.5 1.1 3 2 1

2 1.5 4 2 1.5

3 2.2 5 3 2

5 3.7 7.5 5 3

7.5 5.5 10 7.5 5

10 7.5 15 10 5

15 11 20 15 7.5

20 15 25 15 10

25 18.5 30 20 10

30 22 40 25 15

40 30 50 30 20

50 37 60 35 20

60 45 75 40 25

75 55 90 50 30

100 75 120 65 40

125 93 150 85 50

150 110 175 100 60

175 130 200 115 70

200 150 230 130 75

Table 4 Transformer Capacity

MOTOR RATING MINIMUM SAFE

TORQUE-LOAD

HP KW

1 hp & Less 0.75 kW & Less 10 lb-ft

20 hp 15 kW 200 lb-ft

75 hp 55 kW 750 lb-ft

200 hp 150 kW 2000 lb-ft

!00,)#!4)/.

!LL -OTORS

WARNING: To prevent accidental electrocution,

automatic or manual transfer switches must be used

any time a generator is used as standby or back

up on power lines. Contact power company for use

and approval.

Table 5 lists minimum generator sizes based on typical

80 °C rise continuous duty generators, with 35%

maximum voltage dip during starting, for Franklin’s three-

wire motors, single- or three-phase.

This is a general chart. The generator manufacturer

should be consulted whenever possible, especially on

larger sizes.

There are two types of generators available: externally

and internally regulated. Most are externally regulated.

They use an external voltage regulator that senses the

output voltage. As the voltage dips at motor start-up, the

regulator increases the output voltage of the generator.

Internally regulated (self-excited) generators have an

extra winding in the generator stator. The extra winding

senses the output current to automatically adjust the

output voltage.

Generators must be sized to deliver at least 65% of the

rated voltage during starting to ensure adequate starting

torque. Besides sizing, generator frequency is important

as the motor speed varies with the frequency (Hz). Due

to pump afﬁnity laws, a pump running at 1 to 2 Hz below

motor nameplate frequency design will not meet its

performance curve. Conversely, a pump running at 1 to 2

Hz above may trip overloads.

Generator Operation

Always start the generator before the motor is started

and always stop the motor before the generator is shut

down. The motor thrust bearing may be damaged if

the generator is allowed to coast down with the motor

running. This same condition occurs when the generator

is allowed to run out of fuel.

Follow generator manufacturer’s recommendations for

de-rating at higher elevations or using natural gas.

It is recommended that one or more check valves always

be used in submersible pump installations. If the pump

does not have a built-in check valve, a line check valve

should be installed in the discharge line within 25 feet

of the pump and below the draw down level of the water

supply. For deeper settings, check valves should be

installed per the manufacturer’s recommendations. More

than one check valve may be required, but more than the

recommended number of check valves should not

be used.

Swing type check valves are not acceptable and should

never be used with submersible motors/pumps. Swing

type check valves have a slower reaction time which can

cause water hammer (see next page). Internal pump

check valves or spring loaded check valves close quickly

and help eliminate water hammer.

Check valves are used to hold pressure in the system

when the pump stops. They also prevent backspin, water

hammer and upthrust. Any of these can lead to early

pump or motor failure.

NOTE: Only positive sealing check valves should be

used in submersible installations. Although drilling the

check valves or using drain-back check valves may

prevent back spinning, they create upthrust and water

hammer problems.

A. Backspin - With no check valve or a failed check

valve, the water in the drop pipe and the water in the

system can ﬂow down the discharge pipe when the

motor stops. This can cause the pump to rotate in

a reverse direction. If the motor is started while it is

backspinning, an excessive force is placed across

the pump-motor assembly that can cause impeller

damage, motor or pump shaft breakage, excessive

bearing wear, etc.

B. Upthrust - With no check valve, a leaking check

valve, or drilled check valve, the unit starts under

5SE OF %NGINE $RIVEN 'ENERATORS  3INGLE0HASE OR 4HREE0HASE

Table 5 Engine Driven Generators

MOTOR RATING MINIMUM RATING OF GENERATOR

HP KW EXTERNALLY REGULATED INTERNALLY REGULATED

KW KVA KW KVA

1/3 0.25 1.5 1.9 1.2 1.5

1/2 0.37 2 2.5 1.5 1.9

3/4 0.55 3 3.8 2 2.5

1 0.75 4 5.0 2.5 3.13

1.5 1.1 5 6.25 3 3.8

2 1.5 7.5 9.4 4 5

3 2.2 10 12.5 5 6.25

5 3.7 15 18.75 7.5 9.4

7.5 5.5 20 25.0 10 12.5

10 7.5 30 37.5 15 18.75

15 11 40 50 20 25

20 15 60 75 25 31

25 18.5 75 94 30 37.50

30 22 100 125 40 50

40 30 100 125 50 62.5

50 37 150 188 60 75

60 45 175 220 75 94

75 55 250 313 100 125

100 75 300 375 150 188

125 93 375 469 175 219

150 110 450 563 200 250

175 130 525 656 250 313

200 150 600 750 275 344

5SE OF #HECK 6ALVES

NOTE: This chart applies to 3-wire or 3-phase

motors. For best starting of 2-wire motors, the

minimum generator rating is 50% higher than shown.

!00,)#!4)/.

!LL -OTORS

Franklin Electric submersible motors are designed to

operate with a cooling ﬂow of water over and around the

full length of the motor.

If the pump installation does not provide the minimum ﬂow

shown in table 6, a ﬂow inducer sleeve (ﬂow sleeve) must

be used. The conditions requiring a ﬂow sleeve are:

7ELLS n ,ARGE $IAMETER 5NCASED 4OP &EEDING AND 3CREENED 3ECTIONS

s 7ELL DIAMETER IS TOO LARGE TO MEET TABLE 

ﬂow requirements.

s 0UMP IS IN AN OPEN BODY OF WATER

s 0UMP IS IN A ROCK WELL OR BELOW THE WELL CASING

s 4HE WELL IS hTOPFEEDINGv AKA CASCADING

s 0UMP IS SET IN OR BELOW SCREENS OR PERFORATIONS

Franklin Electric’s standard submersible motors, except

Hi-Temp designs (see note below), are designed to

operate up to maximum service factor horsepower in

water up to 86 °F (30 °C). A ﬂow of 0.25 ft/s for 4" motors

rated 3 hp and higher, and 0.5 ft/s for 6" and 8" motors is

required for proper cooling. Table 6 shows minimum ﬂow

rates, in gpm, for various well diameters and motor sizes.

If a standard motor is operated in water over 86 °F

(30 °C), water ﬂow past the motor must be increased to

maintain safe motor operating temperatures. See

HOT WATER APPLICATIONS on page 7.

NOTE: Franklin Electric offers a line of Hi-Temp motors

designed to operate in water at higher temperatures or

lower ﬂow conditions. Consult factory for details.

7ATER 4EMPERATURE AND &LOW

0.25 ft/s = 7.62 cm/sec 0.50 ft/s = 15.24 cm/sec

1 inch = 2.54 cm

If the ﬂow rate is less than speciﬁed, then a

ﬂow inducer sleeve must be used. A ﬂow

sleeve is always required in an open body

of water. FIG. 1 shows a typical ﬂow inducer

sleeve construction.

EXAMPLE: A 6" motor and pump that delivers

60 gpm will be installed in a 10" well.

From table 6, 90 gpm would be required to

maintain proper cooling. In this case adding

an 8" or smaller ﬂow sleeve provides the

required cooling.

FIG. 1

WORM GEAR

CLAMPS

INTAKE

FLOW INDUCER

SLEEVE

SUBMERSIBLE

MOTOR

CENTERING BOLT

LOCK NUTS

INSIDE SLEEVE

CENTERING

BOLT HOLE

(3 REQUIRED)

BOTTOM END VIEW

NOTCH OUT

FOR CABLE

GUARD

SAW CUTS

CENTERING BOLTS

MUST BE LOCATED

ON MOTOR CASTING.

DO NOT LOCATE ON

STATOR SHELL.

Table 6 Required Cooling Flow

a zero head condition. This causes an uplifting or

upthrust on the impeller-shaft assembly in the pump.

This upward movement carries across the pump-

motor coupling and creates an upthrust condition in

the motor. Repeated upthrust can cause premature

failure of both the pump and the motor.

C. Water Hammer - If the lowest check valve is more

than 30 feet above the standing (lowest static)

water level, or a lower check valve leaks and the

check valve above holds, a vacuum is created in

the discharge piping. On the next pump start, water

moving at very high velocity ﬁlls the void and strikes

the closed check valve and the stationary water in the

pipe above it, causing a hydraulic shock. This shock

can split pipes, break joints and damage the pump

and/or motor. Water hammer can often be heard or

felt. When discovered, the system should be shut

down and the pump installer contacted to correct

the problem.

MINIMUM GPM REQUIRED FOR MOTOR COOLING IN WATER UP TO 86 °F (30 °C).

CASING OR

SLEEVE ID

INCHES (MM)

4" MOTOR (3-10 HP)

0.25 FT/S

GPM (L/M)

6" MOTOR

0.50 FT/S

GPM (L/M)

8" MOTOR

0.50 FT/S

GPM (L/M)

4 (102) 1.2 (4.5) - -

5 (127) 7 (26.5) - -

6 (152) 13 (49) 9 (34) -

7 (178) 20 (76) 25 (95) -

8 (203) 30 (114) 45 (170) 10 (40)

10 (254) 50 (189) 90 (340) 55 (210)

12 (305) 80 (303) 140 (530) 110 (420)

14 (356) 110 (416) 200 (760) 170 (645)

16 (406) 150 (568) 280 (1060) 245 (930)

&LOW )NDUCER 3LEEVE

!00,)#!4)/.

!LL -OTORS

Table 7 lists the approximate head loss due to ﬂow

between an average length motor and smooth casing or

ﬂow inducer sleeve.

(EAD ,OSS &ROM &LOW 0AST -OTOR

(OT 7ATER !PPLICATIONS 3TANDARD -OTORS

Franklin Electric offers a line of Hi-Temp motors

which are designed to operate in water with

various temperatures up to 194 °F (90 °C) without

increased ﬂow. When a standard pump-motor

operates in water hotter than 86 °F (30 °C), a ﬂow

rate of at least 3 ft/s is required. When selecting

the motor to drive a pump in over 86 °F (30 °C)

water, the motor horsepower must be de-rated per

the following procedure.

1. Using table 7A, determine pump gpm required

for different well or sleeve diameters. If

necessary, add a ﬂow sleeve to obtain at least

3 ft/s ﬂow rate.

MOTOR DIAMETER 4" 4" 4" 6" 6" 6" 8" 8"

CASING ID IN INCHES (MM) 4 (102) 5 (127) 6 (152) 6 (152) 7 (178) 8 (203) 8.1 (206) 10 (254)

Flow Rate in gpm (l/m)

25 (95) 0.3 (.09)

50 (189) 1.2 (.37)

100 (378) 4.7 (1.4) 0.3 (.09) 1.7 (.52)

150 (568) 10.2 (3.1) 0.6 (.18) 0.2 (.06) 3.7 (1.1)

200 (757) 1.1 (.34) 0.4 (.12) 6.3 (1.9) 0.5 (.15) 6.8 (2.1)

250 (946) 1.8 (.55) 0.7 (.21) 9.6 (2.9) 0.8 (.24) 10.4 (3.2)

300 (1136) 2.5 (.75) 1.0 (.30) 13.6 (4.1) 1.2 (.37) 0.2 (.06) 14.6 (4.5)

400 (1514) 23.7 (7.2) 2.0 (.61) 0.4 (.12) 24.6 (7.5)

500 (1893) 3.1 (.94) 0.7 (.21) 37.3 (11.4) 0.6 (0.2)

600 (2271) 4.4 (1.3) 1.0 (.30) 52.2 (15.9) 0.8 (0.3)

800 (3028) 1.5 (0.5)

1000 (3785) 2.4 (0.7)

Table 7 Head Loss in Feet (Meters) at Various Flow Rates

CASING OR

SLEEVE ID

4" HIGH

THRUST MOTOR 6" MOTOR 8" MOTOR

INCHES (MM) GPM (L/M) GPM (L/M) GPM (L/M)

4 (102) 15 (57)

5 (127) 80 (303)

6 (152) 160 (606) 52 (197)

7 (178) 150 (568)

8 (203) 260 (984) 60 (227)

10 (254) 520 (1970) 330 (1250)

12 (305) 650 (2460)

14 (356) 1020 (3860)

16 (406) 1460 (5530)

Table 7A Minimum gpm (l/m) Required for

3 ft/s (.91 m/sec) Flow Rate

7Continued on next page

!00,)#!4)/.

!LL -OTORS

EXAMPLE: A 6" pump end requiring 39 hp input will

pump 124 °F water in an 8" well at a delivery rate of 140

gpm. From table 7A, a 6" ﬂow sleeve will be required to

increase the ﬂow rate to at least 3 ft/s.

Using table 8, the 1.62 heat factor multiplier is selected

because the hp required is over 30 hp and water

3. Multiply the pump horsepower required by

the heat factor multiplier from table 8.

4. Select a rated hp motor on table 8A whose

Service Factor Horsepower is at least the

value calculated in Item 3.

(OT 7ATER !PPLICATIONS  %XAMPLE

temperature is above 122 °F. Multiply 39 hp x 1.62

(multiplier), which equals 63.2 hp. This is the minimum

rated service factor horsepower usable at 39 hp in 124 °F.

Using table 8A, select a motor with a rated service factor

horsepower above 63.2 hp. A 60 hp motor has a service

factor horsepower of 69, so a 60 hp motor may be used.

Table 8 Heat Factor Multiplier at 3 ft/s (.91 m/sec) Flow Rate

Table 8A Service Factor Horsepower

2. Determine pump horsepower required

from the pump manufacturer’s curve.

FIG. 2 MANUFACTURER’S PUMP CURVE

0510 15 20 25 30 35 40 45 50

Gallons Per Minute

Brake Horsepower

EXAMPLE

MAXIMUM

WATER TEMPERATURE

1/3 - 5 HP

.25 - 3.7 KW

7 1/2 - 30 HP

5.5 - 22 KW

OVER 30 HP

OVER 22 KW

140 °F (60 °C) 1.25 1.62 2.00

131 °F (55 °C) 1.11 1.32 1.62

122 °F (50 °C) 1.00 1.14 1.32

113 °F (45 °C) 1.00 1.00 1.14

104 °F (40 °C) 1.00 1.00 1.00

95 °F (35 °C) 1.00 1.00 1.00

HP KW SFHP HP KW SFHP HP KW SFHP HP KW SFHP

1/3 0.25 0.58 3 2.2 3.45 25 18.5 28.75 100 75 115.00

1/2 0.37 0.80 5 3.7 5.75 30 22.0 34.50 125 93 143.75

3/4 0.55 1.12 7.5 5.5 8.62 40 30.0 46.00 150 110 172.50

1 0.75 1.40 10 7.5 11.50 50 37.0 57.50 175 130 201.25

1.5 1.10 1.95 15 11.0 17.25 60 45.0 69.00 200 150 230.00

2 1.50 2.50 20 15.0 23.00 75 55.0 86.25

!00,)#!4)/.

!LL -OTORS

The primary purpose of grounding the metal drop pipe

and/or metal well casing in an installation is safety. It is

done to limit the voltage between nonelectrical (exposed

metal) parts of the system and ground, thus minimizing

dangerous shock hazards. Using wire at least the size of

the motor cable wires provides adequate current-carrying

capability for any ground fault that might occur. It also

provides a low resistance path to ground, ensuring that

the current to ground will be large enough to trip any

overcurrent device designed to detect faults (such as a

ground fault circuit interrupter, or GFCI).

Normally, the ground wire to the motor would provide the

Franklin Electric control boxes, Pumptec products and

three-phase panels meet UL requirements for NEMA

Type 3R enclosures. They are suitable for indoor and

outdoor applications within temperatures of +14 °F

(-10 °C) to 122 °F (50 °C). Operating control boxes below

+14 °F can cause reduced starting torque and loss of

overload protection when overloads are located in

control boxes.

Control boxes, Pumptec products and three-phase

panels should never be mounted in direct sunlight or

#ONTROL "OX 0UMPTEC 0RODUCTS AND 0ANEL %NVIRONMENT

high temperature locations. This will cause shortened

capacitor life (where applicable) and unnecessary

tripping of overload protectors. A ventilated enclosure

painted white to reﬂect heat is recommended for an

outdoor, high temperature location.

A damp well pit, or other humid location, accelerates

component failure from corrosion.

Control boxes with voltage relays are designed for

vertical upright mounting only. Mounting in other

positions will affect the operation of the relay.

Allowable motor temperature is based on atmospheric

PRESSURE OR HIGHER SURROUNDING THE MOTOR h$RAWDOWN

SEALSv WHICH SEAL THE WELL TO THE PUMP ABOVE ITS INTAKE

'ROUNDING 3URGE !RRESTORS

An above ground surge arrestor must be grounded,

metal to metal, all the way to the lowest draw down water

strata for the surge arrestor to be effective. GROUNDING

THE ARRESTOR TO THE SUPPLY GROUND OR TO

A DRIVEN GROUND ROD PROVIDES LITTLE OR NO

SURGE PROTECTION FOR THE MOTOR.

to maximize delivery, are not recommended, since the

suction created can be lower than atmospheric pressure.

%QUIPMENT 'ROUNDING

primary path back to the power supply ground for any

ground fault. There are conditions, however, where the

ground wire connection could become compromised.

One such example would be the case where the water

in the well is abnormally corrosive or aggressive. In this

example, a grounded metal drop pipe or casing would

then become the primary path to ground. However,

the many installations that now use plastic drop pipes

and/or casings require further steps to be taken for

safety purposes, so that the water column itself does not

become the conductive path to ground.

When an installation has abnormally corrosive water

AND the drop pipe or casing is plastic, Franklin Electric

recommends the use of a GFCI with a 10 mA set-point.

In this case, the motor ground wire should be routed

through the current-sensing device along with the motor

power leads. Wired this way, the GFCI will trip only when

a ground fault has occurred AND the motor ground wire

is no longer functional.

WARNING: Serious or fatal electrical shock may

result from failure to connect the motor, control

enclosures, metal plumbing and all other metal

near the motor or cable to the power supply ground

terminal using wire no smaller than motor cable wires.

WARNING: Failure to ground the control frame can

result in a serious or fatal electrical shock hazard.

The National Electrical Code requires that the control box

or panel-grounding terminal always be connected to supply

ground. If the circuit has no grounding conductor and no

metal conduit from the box to supply panel, use a wire at

least as large as line conductors and connect as required

by the National Electrical Code, from the grounding terminal

to the electrical supply ground.

$RAWDOWN 3EALS

'ROUNDING #ONTROL "OXES AND 0ANELS

!00,)#!4)/.

3INGLE0HASE -OTORS

BIAC Switch Operation

When power is applied the bi-metal switch contacts are

closed, so the triac is conducting and energizes the start

winding. As rpm increases, the voltage in the sensor coil

generates heat in the bi-metal strip, causing the bi-metal

strip to bend and open the switch circuit. This removes

the starting winding and the motor continues to run on

the main winding alone.

Approximately 5 seconds after power is removed from

the motor, the bi-metal strip cools sufﬁciently to return

to its closed position and the motor is ready for the next

start cycle.

Rapid Cycling

The BIAC starting switch will reset within approximately 5

seconds after the motor is stopped. If an attempt is made

7IRE -OTOR 3OLID 3TATE #ONTROLS

to restart the motor before the starting switch has reset,

the motor may not start; however, there will be current in

the main winding until the overload protector interrupts

the circuit. The time for the protector to reset is longer

than the reset of the starting switch. Therefore, the start

switch will have closed and the motor will operate.

A waterlogged tank will cause fast cycling. When a

waterlogged condition does occur, the user will be

alerted to the problem during the off time (overload reset

time) since the pressure will drop drastically. When the

waterlogged tank condition is detected, the condition

should be corrected to prevent nuisance tripping of the

overload protector.

Bound Pump (Sandlocked)

When the motor is not free to turn, as with a sandlocked

PUMP THE ")!# SWITCH CREATES A hREVERSE IMPACT

TORQUEv IN THE MOTOR IN EITHER DIRECTION 7HEN THE SAND IS

dislodged, the motor will start and operate in the

correct direction.

There are two elements in the relay: a reed switch and

a triac. The reed switch consists of two tiny rectangular

blade-type contacts, which bend under magnetic ﬂux. It

is hermetically sealed in glass and is located within a coil,

which conducts line current. When power is supplied to

the control box, the main winding current passing through

the coil immediately closes the reed switch contacts.

This turns on the triac, which supplies voltage to the start

winding, thus starting the motor.

Once the motor is started, the operation of the QD relay

is an interaction between the triac, the reed switch and

the motor windings. The solid state switch senses motor

speed through the changing phase relationship between

start winding current and line current. As the motor

approaches running speed, the phase angle between

the start current and the line current becomes nearly

in phase. At this point, the reed switch contacts open,

turning off the triac. This removes voltage from the start

winding and the motor continues to run on the main

winding only. With the reed switch contacts open and

the triac turned off, the QD relay is ready for the next

starting cycle.

Single-phase three-wire submersible motors require the

use of control boxes. Operation of motors without control

boxes or with incorrect boxes can result in motor failure

and voids warranty.

Control boxes contain starting capacitors, a starting

relay, and, in some sizes, overload protectors, running

capacitors and contactors.

Ratings through 1 hp may use either a Franklin Electric

solid state QD or a potential (voltage) type starting relay,

while larger ratings use potential relays.

Potential (Voltage) Relays

Potential relays have normally closed contacts. When

power is applied, both start and main motor windings

are energized, and the motor starts. At this instant, the

voltage across the start winding is relatively low and not

7IRE #ONTROL "OXES

enough to open the contacts of the relay.

As the motor accelerates, the increasing voltage across

the start winding (and the relay coil) opens the relay

contacts. This opens the starting circuit and the motor

continues to run on the main winding alone, or the main

plus run capacitor circuit. After the motor is started the

relay contacts remain open.

CAUTION: The control box and motor are two pieces

of one assembly. Be certain that the control box and

motor hp and voltage match. Since a motor is designed

to operate with a control box from the same

manufacturer, we can promise warranty coverage

only when a Franklin control box is used with a

Franklin motor.

CAUTION: Restarting the motor within 5 seconds

after power is removed may cause the motor overload

to trip.

1$ 2ELAYS 3OLID 3TATE

!00,)#!4)/.

3INGLE0HASE -OTORS

75 °C

 OR 7IRE #ABLE  (Z (Service Entrance to Motor - Maximum Length In Feet)

Lengths in BOLD only meet the US National Electrical

Code ampacity requirements for individual conductors

60 °C or 75 °C in free air or water, not in magnetic

enclosures, conduit or direct buried.

Lengths NOT in bold meet the NEC ampacity

requirements for either individual conductors or jacketed

60 °C or 75 °C cable and can be in conduit or direct

buried. Flat molded and web/ribbon cable are considered

jacketed cable.

If any other cable is used, the NEC and local codes

should be observed.

Cable lengths in tables 11 & 11A allow for a 5% voltage

drop running at maximum nameplate amperes. If 3%

voltage drop is desired, multiply table 11 and 11A lengths

by 0.6 to get maximum cable length.

The portion of the total cable length, which is between

the supply and single-phase control box with a line

contactor, should not exceed 25% of total maximum

allowable to ensure reliable contactor operation. Single-

phase control boxes without line contactors may be

connected at any point in the total cable length.

Tables 11 & 11A are based on copper wire. If aluminum

wire is used, it must be two sizes larger than copper wire

and oxidation inhibitors must be used on connections.

EXAMPLE: If tables 11 & 11A call for #12 copper wire,

#10 aluminum wire would be required.

Contact Franklin Electric for 90 °C cable lengths. See

pages 15, 49, and 50 for applications using 230 V motors

on 208 V power systems.

MOTOR RATING 60 °C INSULATION - AWG COPPER WIRE SIZE

VOLTS HP KW 14 12 10 8 6 4 3 2 1 0 00 000 0000

115 1/2 .37 100 160 250 390 620 960 1190 1460 1780 2160 2630 3140 3770

230

1/2 .37 400 650 1020 1610 2510 3880 4810 5880 7170 8720

3/4 .55 300 480 760 1200 1870 2890 3580 4370 5330 6470 7870

1 .75 250 400 630 990 1540 2380 2960 3610 4410 5360 6520

1.5 1.1 190 310 480 770 1200 1870 2320 2850 3500 4280 5240

2 1.5 150 250 390 620 970 1530 1910 2360 2930 3620 4480

3 2.2 120 190 300 470 750 1190 1490 1850 2320 2890 3610

5 3.7 0 0 180 280 450 710 890 1110 1390 1740 2170 2680

7.5 5.5 000200 310 490 610 750 930 1140 1410 1720

10 7.5 0000250 390 490 600 750 930 1160 1430 1760

15 11 0000170 270 340 430 530 660 820 1020 1260

Table 11

MOTOR RATING 75 °C INSULATION - AWG COPPER WIRE SIZE

VOLTS HP KW 14 12 10 8 6 4 3 2 1 0 00 000 0000

115 1/2 .37 100 160 250 390 620 960 1190 1460 1780 2160 2630 3140 3770

230

1/2 .37 400 650 1020 1610 2510 3880 4810 5880 7170 8720

3/4 .55 300 480 760 1200 1870 2890 3580 4370 5330 6470 7870 9380

1 .75 250 400 630 990 1540 2380 2960 3610 4410 5360 6520 7780 9350

1.5 1.1 190 310 480 770 1200 1870 2320 2850 3500 4280 5240 6300 7620

2 1.5 150 250 390 620 970 1530 1910 2360 2930 3620 4480 5470 6700

3 2.2 120 190 300 470 750 1190 1490 1850 2320 2890 3610 4470 5550

5 3.7 0110 180 280 450 710 890 1110 1390 1740 2170 2680 3330

7.5 5.5 0 0 120 200 310 490 610 750 930 1140 1410 1720 2100

10 7.5 000160 250 390 490 600 750 930 1160 1430 1760

15 11 0000170 270 340 430 530 660 820 1020 1260

Table 11A

1 Foot = .3048 Meter

60 °C

!00,)#!4)/.

3INGLE0HASE -OTORS

3 hp, 230 V

Single-Phase Motor

310 ft #6 AWG

(41.3% of allowable cable)

160 ft #10 AWG

(53.3% of allowable cable)

Depending on the installation, any number of

combinations of cable may be used.

For example, in a replacement/upgrade installation, the

well already has 160 feet of buried #10 cable between

the service entrance and the wellhead. A new 3 hp,

230-volt, single-phase motor is being installed to replace

a smaller motor. The question is: Since there is already

160 feet of #10 AWG installed, what size cable is

required in the well with a 3 hp, 230-volt, single-phase

motor setting at 310 feet?

From tables 11 & 11A, a 3 hp motor can use up to 300

feet of #10 AWG cable.

The application has 160 feet of #10 AWG copper

wire installed.

Using the formula below, 160 feet (actual) ÷ 300 feet

(max allowable) is equal to 0.533. This means 53.3%

(0.533 x 100) of the allowable voltage drop or loss, which

is allowed between the service entrance and the motor,

occurs in this wire. This leaves us 46.7% (1.00 - 0.533

= 0.467) of some other wire size to use in the remaining

 FEET hDOWN HOLEv WIRE RUN

The table shows #8 AWG copper wire is good for 470

feet. Using the formula again, 310 feet (used) ÷ 470 feet

(allowed) = 0.660; adding this to the 0.533 determined

earlier; 0.533 + 0.660 = 1.193. This combination is

greater than 1.00, so the voltage drop will not meet US

National Electrical Code recommendations.

Tables 11 & 11A show #6 AWG copper wire is good for

750 feet. Using the formula, 310 ÷ 750 = 0.413, and

using these numbers, 0.533 + 0.413 = 0.946, we ﬁnd this

is less than 1.00 and will meet the NEC recommended

voltage drop.

This works for two, three or more combinations of wire

and it does not matter which size wire comes ﬁrst in

the installation.

EXAMPLE: 3 hp, 230-Volt, Single-Phase Motor

4WO OR -ORE $IFFERENT #ABLE 3IZES #AN "E 5SED

FIG. 3

Formula: + = 1.00

Actual Length

Max Allowed

Actual Length

Max Allowed

!00,)#!4)/.

3INGLE0HASE -OTORS

(1) Main winding - yellow to black

Start winding - yellow to red

(2) Y = Yellow lead - line amps

B = Black lead - main winding amps

R = Red lead - start or auxiliary winding amps

(3) Control Boxes date coded 02C and older have

35 MFD run capacitors. Current values should

be Y14.0 @ FL and Y17.0 @ Max Load.

B12.2 B14.5

R4.7 R4.5

(4) Control Boxes date coded 01M and older have

60 MFD run capacitors and the current values on

a 4" motor will be Y23.0 @ FL - Y27.5 @ Max Load.

B19.1 B23.2

R8.0 R7.8

(5) Control Boxes date coded 01M and older have

60 MFD run capacitors and the current values on

a 6" motor will be Y23.0 @ FL -Y27.5 @ Max Load.

B18.2 B23.2

R8.0 R7.8

Performance is typical, not guaranteed, at speciﬁed voltages and speciﬁed capacitor values. Performance at voltage

ratings not shown is similar, except amps vary inversely with voltage.

TYPE

MOTOR

MODEL

PREFIX

RATING FULL

LOAD

MAXIMUM

LOAD

WINDING (1)

RES. IN OHMS EFFICIENCY % POWER

FACTOR % LOCKED

ROTOR

AMPS

KVA

CODE

HP KW VOLTS HZ S.F. (2)

AMPS WATTS (2)

AMPS WATTS M=MAIN RES.

S=START RES. S.F. F.L. S.F. F.L.

4" 2-WIRE

244504 1/2 0.37 115 60 1.6 10.0 670 12.0 960 1.0-1.3 62 56 73 58 64.4 R

244505 1/2 0.37 230 60 1.6 5.0 670 6.0 960 4.2-5.2 62 56 73 58 32.2 R

244507 3/4 0.55 230 60 1.5 6.8 940 8.0 1310 3.0-3.6 64 59 74 62 40.7 N

244508 1 0.75 230 60 1.4 8.2 1210 10.4 1600 2.2-2.7 65 62 74 63 48.7 N

244309 1.5 1.1 230 60 1.3 10.6 1770 13.1 2280 1.5-2.1 64 63 83 76 66.2 M

4" 3-WIRE

214504 1/2 0.37 115 60 1.6

Y10.0

B10.0

670

Y12.0

B12.0

960 M1.0-1.3

S4.1-5.1 62 56 73 58 50.5 M

214505 1/2 0.37 230 60 1.6

Y5.0

B5.0

670

Y6.0

B6.0

960 M4.2-5.2

S16.7-20.5 62 56 73 58 23 M

214507 3/4 0.55 230 60 1.5

Y6.8

B6.8

940

Y8.0

B8.0

1310 M3.0-3.6

S10.7-13.1 64 59 74 62 34.2 M

214508 1 0.75 230 60 1.4

Y8.2

B8.2

1210

10.4

1600 M2.2-2.7

S9.9-12.1 65 62 74 63 41.8 L

4" 3-WIRE W/CRC CB

214505 1/2 0.37 230 60 1.6

Y3.6

B3.7

R2.0

655

Y4.3

B4.0

R2.0

890 M4.2-5.2

S16.7-20.5 67 57 90 81 23 M

214507 3/4 0.55 230 60 1.5

Y4.9

B5.0

R3.2

925

Y5.7

B5.2

R3.1

1220 M3.0-3.6

S10.7-13.1 69 60 92 84 34.2 M

214508 1 0.75 230 60 1.4

Y6.0

B5.7

R3.4

1160

Y7.1

B6.2

R3.3

1490 M2.2-2.7

S9.9-12.1 70 64 92 86 41.8 L

4" 3-WIRE

214508

W/1-

1.5 CB

1 0.75 230 60 1.4

Y6.6

B6.6

R1.3

1130

Y8.0

B7.9

R1.3

1500 M2.2-2.7

S9.9-12.1 70 66 82 72 43 L

224300 1.5 1.1 230 60 1.3

Y10.0

B9.9

R1.3

1620

Y11.5

B11.0

R1.3

2080 M1.7-2.1

S7.5-9.2 70 69 85 79 51.4 J

224301 2 1.5 230 60 1.25

Y10.0

B9.3

R2.6

2025

Y13.2

B11.9

R2.6

2555 M1.8-2.3

S5.5-7.2 73 74 95 94 53.1 G

224302

(3) 3 2.2 230 60 1.15

Y14.0

B11.2

R6.1

3000

Y17.0

B12.6

R6.0

3400 M1.1-1.4

S4.0-4.8 75 75 99 99 83.4 H

224303

(4) 5 3.7 230 60 1.15

Y23.0

B15.9

R11.0

4830

Y27.5

B19.1

R10.8

5500 M.71-.82

S1.8-2.2 78 77 100 100 129 G

226110

(5) 5 3.7 230 60 1.15

Y23.0

B14.3

R10.8

4910

Y27.5

B17.4

R10.5

5570 M.55-.68

S1.3-1.7 77 76 100 99 99 E

226111 7.5 5.5 230 60 1.15

Y36.5

B34.4

R5.5

7300

Y42.1

B40.5

R5.4

8800 M.36-.50

S.88-1.1 73 74 91 90 165 F

226112 10 7.5 230 60 1.15

Y44.0

B39.5

R9.3

9800

Y51.0

B47.5

R8.9

11300 M.27-.33

S.80-.99 76 77 96 96 204 E

226113 15 11 230 60 1.15

Y62.0

B52.0

R17.5

13900

Y75.0

B62.5

R16.9

16200 M.17-.22

S.68-.93 79 80 97 98 303 E

Table 13 Single-Phase Motor Speciﬁcations (60 Hz) 3450 rpm

!00,)#!4)/.

3INGLE0HASE -OTORS

Table 14 Single-Phase Motor Fuse Sizing

TYPE

MOTOR

MODEL

PREFIX

RATING

CIRCUIT BREAKERS OR FUSE AMPS CIRCUIT BREAKERS OR FUSE AMPS

(MAXIMUM PER NEC) (TYPICAL SUBMERSIBLE)

STANDARD

FUSE

DUAL ELEMENT

TIME DELAY

FUSE

CIRCUIT

BREAKER

STANDARD

FUSE

DUAL ELEMENT

TIME DELAY

FUSE

CIRCUIT

BREAKER

HP KW VOLTS

4" 2-WIRE

244504 1/2 0.37 115 35 20 30 30 15 30

244505 1/2 0.37 230 20 10 15 15 8 15

244507 3/4 0.55 230 25 15 20 20 10 20

244508 1 0.75 230 30 20 25 25 11 25

244309 1.5 1.1 230 35 20 30 35 15 30

4" 3-WIRE

214504 1/2 0.37 115 35 20 30 30 15 30

214505 1/2 0.37 230 20 10 15 15 8 15

214507 3/4 0.55 230 25 15 20 20 10 20

214508 1 0.75 230 30 20 25 25 11 25

4" 3-WIRE W/CRC CB

214505 1/2 0.37 230 20 10 15 15 8 15

214507 3/4 0.55 230 25 15 20 20 10 20

214508 1 0.75 230 30 20 25 25 11 25

4" 3-WIRE

214508

1 0.75 230 30 20 25 25 11 25

W/ 1-1.5 CB

224300 1.5 1.1 230 35 20 30 30 15 30

224301 2 1.5 230 30 20 25 30 15 25

224302 3 2.2 230 45 30 40 45 20 40

224303 5 3.7 230 80 45 60 70 30 60

226110 5 3.7 230 80 45 60 70 30 60

226111 7.5 5.5 230 125 70 100 110 50 100

226112 10 7.5 230 150 80 125 150 60 125

226113 15 11 230 200 125 175 200 90 175

!00,)#!4)/.

3INGLE0HASE -OTORS

Buck-Boost transformers are power transformers, not control transformers. They may also be used to lower voltage

when the available power supply voltage is too high.

When the available power supply voltage is not within

the proper range, a buck-boost transformer is often

used to adjust voltage to match the motor. The most

common usage on submersible motors is boosting a

208 volt supply to use a standard 230 volt single-phase

submersible motor and control. While tables to give a

wide range of voltage boost or buck are published by

transformer manufacturers, the following table shows

Franklin’s recommendations. The table, based on

boosting the voltage 10%, shows the minimum rated

transformer kVA needed and the common

standard transformer kVA.

(1) Do not add running capacitors to 1/3 through 1 hp control boxes, which use solid state switches or QD relays.

Adding capacitors will cause switch failure. If the control box is converted to use a voltage relay, the speciﬁed

running capacitance can be added.

Table 15A Buck-Boost Transformer Sizing

Table 15 Auxiliary Capacitor Sizing

MOTOR RATING NORMAL RUNNING

CAPACITOR(S)

AUXILIARY RUNNING CAPACITORS FOR

NOISE REDUCTION MAXIMUM AMPS WITH RUN CAP

HP VOLTS MFD MFD MIN. VOLTS FRANKLIN PART YELLOW BLACK RED

1/2 115 0 60(1) 370 TWO 155327101 8.4 7.0 4.0

1/2

230

0 15(1) 370 ONE 155328101 4.2 3.5 2.0

3/4 0 20(1) 370 ONE 155328103 5.8 5.0 2.5

10 25(1) 370 ONE EA. 155328101

155328102 7.1 5.6 3.4

1.5 10 20 370 ONE 155328103 9.3 7.5 4.4

220 10 370 ONE 155328102 11.2 9.2 3.8

345 NONE 370 17.0 12.6 6.0

580 NONE 370 27.5 19.1 10.8

7.5 45 45 370 ONE EA. 155327101

155328101 37.0 32.0 11.3

10 70 30 370 ONE 155327101 49.0 42.0 13.0

15 135 NONE 75.0 62.5 16.9

MOTOR HP 1/3 1/2 3/4 1 1.5 2 3 5 7.5 10 15

LOAD KVA 1.02 1.36 1.84 2.21 2.65 3.04 3.91 6.33 9.66 11.70 16.60

MINIMUM XFMR KVA 0.11 0.14 0.19 0.22 0.27 0.31 0.40 0.64 0.97 1.20 1.70

STANDARD XFMR KVA 0.25 0.25 0.25 0.25 0.50 0.50 0.50 0.75 1.00 1.50 2.00

!UXILIARY 2UNNING #APACITORS

"UCK"OOST 4RANSFORMERS

!DDED CAPACITORS MUST BE CONNECTED ACROSS h2EDv AND

h"LACKv CONTROL BOX TERMINALS IN PARALLEL WITH ANY EXISTING

running capacitors. The additional capacitor(s) should

be mounted in an auxiliary box. The values of additional

running capacitors most likely to reduce noise are given

below. The tabulation gives the max. S.F. amps normally

in each lead with the added capacitor.

Although motor amps decrease when auxiliary

run capacitance is added, the load on the motor

does not. If a motor is overloaded with normal

capacitance, it still will be overloaded with auxiliary

run capacitance, even though motor amps may be

within nameplate values.

!00,)#!4)/.

4HREE0HASE -OTORS

Continued on next page

60 °C

MOTOR RATING 60 °C INSULATION - AWG COPPER WIRE SIZE MCM COPPER WIRE SIZE

VOLTS HP KW 14 12 10 8 6 4 3 2 1 0 00 000 0000 250 300 350 400 500

200 V

60 Hz

Three-

Phase

3 - Lead

1/2 0.37 710 1140 1800 2840 4420

3/4 0.55 510 810 1280 2030 3160

1 0.75 430 690 1080 1710 2670 4140 5140

1.5 1.1 310 500 790 1260 1960 3050 3780

2 1.5 240 390 610 970 1520 2360 2940 3610 4430 5420

3 2.2 180 290 470 740 1160 1810 2250 2760 3390 4130

5 3.7 110 170 280 440 690 1080 1350 1660 2040 2490 3050 3670 4440 5030

7.5 5.5 0 0 200 310 490 770 960 1180 1450 1770 2170 2600 3150 3560

10 7.5 000230 370 570 720 880 1090 1330 1640 1970 2390 2720 3100 3480 3800 4420

15 11 000160 250 390 490 600 740 910 1110 1340 1630 1850 2100 2350 2570 2980

20 15 0000190 300 380 460 570 700 860 1050 1270 1440 1650 1850 2020 2360

25 18.5 00000240 300 370 460 570 700 840 1030 1170 1330 1500 1640 1900

30 22 000000250 310 380 470 580 700 850 970 1110 1250 1360 1590

230 V

60 Hz

Three-

Phase

3 - Lead

1/2 0.37 930 1490 2350 3700 5760 8910

3/4 0.55 670 1080 1700 2580 4190 6490 8060 9860

1 0.75 560 910 1430 2260 3520 5460 6780 8290

1.5 1.1 420 670 1060 1670 2610 4050 5030 6160 7530 9170

2 1.5 320 510 810 1280 2010 3130 3890 4770 5860 7170 8780

3 2.2 240 390 620 990 1540 2400 2980 3660 4480 5470 6690 8020 9680

5 3.7 140 230 370 590 920 1430 1790 2190 2690 3290 4030 4850 5870 6650 7560 8460 9220

7.5 5.5 0160 260 420 650 1020 1270 1560 1920 2340 2870 3440 4160 4710 5340 5970 6500 7510

10 7.5 0 0 190 310 490 760 950 1170 1440 1760 2160 2610 3160 3590 4100 4600 5020 5840

15 11 000210 330 520 650 800 980 1200 1470 1780 2150 2440 2780 3110 3400 3940

20 15 0000250 400 500 610 760 930 1140 1380 1680 1910 2180 2450 2680 3120

25 18.5 00000320 400 500 610 750 920 1120 1360 1540 1760 1980 2160 2520

30 22 00000260 330 410 510 620 760 930 1130 1280 1470 1650 1800 2110

380 V

60 Hz

Three-

Phase

3 - Lead

1/2 0.37 2690 4290 6730

3/4 0.55 2000 3190 5010 7860

1 0.75 1620 2580 4060 6390 9980

1.5 1.1 1230 1970 3100 4890 7630

2 1.5 870 1390 2180 3450 5400 8380

3 2.2 680 1090 1710 2690 4200 6500 8020 9830

5 3.7 400 640 1010 1590 2490 3870 4780 5870 7230 8830

7.5 5.5 270 440 690 1090 1710 2640 3260 4000 4930 6010 7290 8780

10 7.5 200 320 510 800 1250 1930 2380 2910 3570 4330 5230 6260 7390 8280 9340

15 11 0 0 370 590 920 1430 1770 2170 2690 3290 4000 4840 5770 6520 7430 8250 8990

20 15 000440 700 1090 1350 1670 2060 2530 3090 3760 4500 5110 5840 6510 7120 8190

25 18.5 000360 570 880 1100 1350 1670 2050 2510 3040 3640 4130 4720 5250 5740 6590

30 22 0000470 730 910 1120 1380 1700 2080 2520 3020 3430 3920 4360 4770 5490

40 30 00000530 660 820 1010 1240 1520 1840 2200 2500 2850 3170 3470 3990

50 37 000000540 660 820 1000 1220 1480 1770 2010 2290 2550 2780 3190

60 45 0000000560 690 850 1030 1250 1500 1700 1940 2150 2350 2700

75 55 00000000570 700 860 1050 1270 1440 1660 1850 2030 2350

100 75 000000000510 630 760 910 1030 1180 1310 1430 1650

125 93 00000000000620 740 840 950 1060 1160 1330

150 110 000000000000620 700 790 880 960 1090

175 130 0000000000000650 750 840 920 1070

200 150 0000000000000 0630 700 760 880

Lengths in BOLD only meet the US National Electrical Code ampacity requirements for individual conductors in free air

or water. Lengths NOT in bold meet NEC ampacity requirements for either individual conductors or jacketed cable. See

page 11 for additional details.

Table 16 Three-Phase 60 °C Cable, 60 Hz (Service Entrance to Motor) Maximum Length in Feet

!00,)#!4)/.

4HREE0HASE -OTORS

60 °C

MOTOR RATING 60 °C INSULATION - AWG COPPER WIRE SIZE MCM COPPER WIRE SIZE

VOLTS HP KW 14 12 10 8 6 4 3 2 1 0 00 000 0000 250 300 350 400 500

460 V

60 Hz

Three-

Phase

3 - Lead

1/2 0.37 3770 6020 9460

3/4 0.55 2730 4350 6850

1 0.75 2300 3670 5770 9070

1.5 1.1 1700 2710 4270 6730

2 1.5 1300 2070 3270 5150 8050

3 2.2 1000 1600 2520 3970 6200

5 3.7 590 950 1500 2360 3700 5750

7.5 5.5 420 680 1070 1690 2640 4100 5100 6260 7680

10 7.5 310 500 790 1250 1960 3050 3800 4680 5750 7050

15 11 0340 540 850 1340 2090 2600 3200 3930 4810 5900 7110

20 15 0 0 410 650 1030 1610 2000 2470 3040 3730 4580 5530

25 18.5 000530 830 1300 1620 1990 2450 3010 3700 4470 5430

30 22 000430 680 1070 1330 1640 2030 2490 3060 3700 4500 5130 5860

40 30 0000500 790 980 1210 1490 1830 2250 2710 3290 3730 4250

50 37 00000640 800 980 1210 1480 1810 2190 2650 3010 3420 3830 4180 4850

60 45 00000540 670 830 1020 1250 1540 1850 2240 2540 2890 3240 3540 4100

75 55 0000000680 840 1030 1260 1520 1850 2100 2400 2700 2950 3440

100 75 00000000620 760 940 1130 1380 1560 1790 2010 2190 2550

125 93 0000000000740 890 1000 1220 1390 1560 1700 1960

150 110 00000000000760 920 1050 1190 1340 1460 1690

175 130 000000000000810 930 1060 1190 1300 1510

200 150 0000000000000810 920 1030 1130 1310

575 V

60 Hz

Three-

Phase

3 - Lead

1/2 0.37 5900 9410

3/4 0.55 4270 6810

1 0.75 3630 5800 9120

1.5 1.1 2620 4180 6580

2 1.5 2030 3250 5110 8060

3 2.2 1580 2530 3980 6270

5 3.7 920 1480 2330 3680 5750

7.5 5.5 660 1060 1680 2650 4150

10 7.5 490 780 1240 1950 3060 4770 5940

15 11 330 530 850 1340 2090 3260 4060

20 15 0410 650 1030 1610 2520 3140 3860 4760 5830

25 18.5 0 0 520 830 1300 2030 2530 3110 3840 4710

30 22 0 0 430 680 1070 1670 2080 2560 3160 3880 4770 5780 7030 8000

40 30 000500 790 1240 1540 1900 2330 2860 3510 4230 5140 5830

50 37 0000640 1000 1250 1540 1890 2310 2840 3420 4140 4700 5340 5990 6530 7580

60 45 00000850 1060 1300 1600 1960 2400 2890 3500 3970 4520 5070 5530 6410

75 55 00000690 860 1060 1310 1600 1970 2380 2890 3290 3750 5220 4610 5370

100 75 0000000790 970 1190 1460 1770 2150 2440 2790 3140 3430 3990

125 93 00000000770 950 1160 1400 1690 1920 2180 2440 2650 3070

150 110 000000000800 990 1190 1440 1630 1860 2080 2270 2640

175 130 0000000000870 1050 1270 1450 1650 1860 2030 2360

200 150 00000000000920 1110 1260 1440 1620 1760 2050

Lengths in BOLD only meet the US National Electrical Code ampacity requirements for individual conductors in free air

or water. Lengths NOT in bold meet NEC ampacity requirements for either individual conductors or jacketed cable. See

11 for additional details.

Table 17 Three-Phase 60 °C Cable (Continued)

Continued on next page

!00,)#!4)/.

4HREE0HASE -OTORS

60 °C

MOTOR RATING 60 °C INSULATION - AWG COPPER WIRE SIZE MCM COPPER WIRE SIZE

VOLTS HP KW 14 12 10 8 6 4 3 2 1 0 00 000 0000 250 300 350 400 500

200 V

60 Hz

Three-

Phase

6 - Lead

Y-D

5 3.7 160 250 420 660 1030 1620 2020 2490 3060 3730 4570 5500 6660 7540

7.5 5.5 110 180 300 460 730 1150 1440 1770 2170 2650 3250 3900 4720 5340

10 7.5 80 130 210 340 550 850 1080 1320 1630 1990 2460 2950 3580 4080 4650 5220 5700 6630

15 11 0 0 140 240 370 580 730 900 1110 1360 1660 2010 2440 2770 3150 3520 3850 4470

20 15 000170 280 450 570 690 850 1050 1290 1570 1900 2160 2470 2770 3030 3540

25 18.5 000140 220 360 450 550 690 850 1050 1260 1540 1750 1990 2250 2460 2850

30 22 0000180 294 370 460 570 700 870 1050 1270 1450 1660 1870 2040 2380

230 V

60 Hz

Three-

Phase

6 - Lead

Y-D

5 3.7 210 340 550 880 1380 2140 2680 3280 4030 4930 6040 7270 8800 9970

7.5 5.5 150 240 390 630 970 1530 1900 2340 2880 3510 4300 5160 6240 7060 8010 8950 9750

10 7.5 110 180 280 460 730 1140 1420 1750 2160 2640 3240 3910 4740 5380 6150 6900 7530 8760

15 11 0 0 190 310 490 780 970 1200 1470 1800 2200 2670 3220 3660 4170 4660 5100 5910

20 15 0 0 140 230 370 600 750 910 1140 1390 1710 2070 2520 2860 3270 3670 4020 4680

25 18.5 000190 300 480 600 750 910 1120 1380 1680 2040 2310 2640 2970 3240 3780

30 22 000150 240 390 490 610 760 930 1140 1390 1690 1920 2200 2470 2700 3160

380 V

60 Hz

Three-

Phase

6 - Lead

Y-D

5 3.7 600 960 1510 2380 3730 5800 7170 8800

7.5 5.5 400 660 1030 1630 2560 3960 4890 6000 7390 9010

10 7.5 300 480 760 1200 1870 2890 3570 4360 5350 6490 7840 9390

15 11 210 340 550 880 1380 2140 2650 3250 4030 4930 6000 7260 8650 9780

20 15 160 260 410 660 1050 1630 2020 2500 3090 3790 4630 5640 6750 7660 4260 9760

25 18.5 0210 330 540 850 1320 1650 2020 2500 3070 3760 4560 5460 6190 7080 7870 8610 9880

30 22 0 0 270 430 700 1090 1360 1680 2070 2550 3120 3780 4530 5140 5880 6540 7150 8230

40 30 000320 510 790 990 1230 1510 1860 2280 2760 3300 3750 4270 4750 5200 5980

50 37 000250 400 630 810 990 1230 1500 1830 2220 2650 3010 3430 3820 4170 4780

60 45 0000340 540 660 840 1030 1270 1540 1870 2250 2550 2910 3220 3520 4050

75 55 00000450 550 690 855 1050 1290 1570 1900 2160 2490 2770 3040 3520

100 75 000000420 520 640 760 940 1140 1360 1540 1770 1960 2140 2470

125 93 0000000400 490 600 730 930 1110 1260 1420 1590 1740 1990

150 110 00000000420 510 620 750 930 1050 1180 1320 1440 1630

175 130 00000000360 440 540 660 780 970 1120 1260 1380 1600

200 150 0000000000480 580 690 790 940 1050 1140 1320

460 V

60 Hz

Three-

Phase

6 - Lead

Y-D

5 3.7 880 1420 2250 3540 5550 8620

7.5 5.5 630 1020 1600 2530 3960 6150 7650 9390

10 7.5 460 750 1180 1870 2940 4570 5700 7020 8620

15 11 310 510 810 1270 2010 3130 3900 4800 5890 7210 8850

20 15 230 380 610 970 1540 2410 3000 3700 4560 5590 6870 8290

25 18.5 190 310 490 790 1240 1950 2430 2980 3670 4510 5550 6700 8140

30 22 0250 410 640 1020 1600 1990 2460 3040 3730 4590 5550 6750 7690 8790

40 30 0 0 300 480 750 1180 1470 1810 2230 2740 3370 4060 4930 5590 6370

50 37 000370 590 960 1200 1470 1810 2220 2710 3280 3970 4510 5130 5740 6270 7270

60 45 000320 500 810 1000 1240 1530 1870 2310 2770 3360 3810 4330 4860 5310 6150

75 55 0000420 660 810 1020 1260 1540 1890 2280 2770 3150 3600 4050 4420 5160

100 75 00000500 610 760 930 1140 1410 1690 2070 2340 2680 3010 3280 3820

125 93 000000470 590 730 880 1110 1330 1500 1830 2080 2340 2550 2940

150 110 0000000510 630 770 950 1140 1380 1570 1790 2000 2180 2530

175 130 00000000550 680 830 1000 1220 1390 1580 1780 1950 2270

200 150 000000000590 730 880 1070 1210 1380 1550 1690 1970

575 V

60 Hz

Three-

Phase

6 - Lead

Y-D

5 3.7 1380 2220 3490 5520 8620

7.5 5.5 990 1590 2520 3970 6220

10 7.5 730 1170 1860 2920 4590 7150 8910

15 11 490 790 1270 2010 3130 4890 6090

20 15 370 610 970 1540 2410 3780 4710 5790 7140 8740

25 18.5 300 490 780 1240 1950 3040 3790 4660 5760 7060

30 22 240 400 645 1020 1600 2500 3120 3840 4740 5820 7150 8670

40 30 0300 480 750 1180 1860 2310 2850 3490 4290 5260 6340 7710 8740

50 37 0 0 380 590 960 1500 1870 2310 2830 3460 4260 5130 6210 7050 8010 8980 9790

60 45 000500 790 1270 1590 1950 2400 2940 3600 4330 5250 5950 6780 7600 8290 9610

75 55 000420 660 1030 1290 1590 1960 2400 2950 3570 4330 4930 5620 6330 6910 8050

100 75 0000400 780 960 1180 1450 1780 2190 2650 3220 3660 4180 4710 5140 5980

125 93 00000600 740 920 1150 1420 1740 2100 2530 2880 3270 3660 3970 4600

150 110 000000650 800 990 1210 1480 1780 2160 2450 2790 3120 3410 3950

175 130 0000000700 860 1060 1300 1570 1910 2170 2480 2780 3040 3540

200 150 00000000760 930 1140 1370 1670 1890 2160 2420 2640 3070

Lengths in BOLD only meet the US National Electrical Code ampacity requirements for individual conductors in free air

or water. Lengths NOT in bold meet NEC ampacity requirements for either individual conductors or jacketed cable. See

page 11 for additional details.

Table 18 Three-Phase 60 °C Cable (Continued)

!00,)#!4)/.

4HREE0HASE -OTORS

Continued on next page

75 °C

MOTOR RATING 75 °C INSULATION - AWG COPPER WIRE SIZE MCM COPPER WIRE SIZE

VOLTS HP KW 14 12 10 8 6 4 3 2 1 0 00 000 0000 250 300 350 400 500

200 V

60 Hz

Three-

Phase

3 - Lead

1/2 0.37 710 1140 1800 2840 4420

3/4 0.55 510 810 1280 2030 3160

1 0.75 430 690 1080 1710 2670 4140 5140

1.5 1.1 310 500 790 1260 1960 3050 3780

2 1.5 240 390 610 970 1520 2360 2940 3610 4430 5420

3 2.2 180 290 470 740 1160 1810 2250 2760 3390 4130

5 3.7 110 170 280 440 690 1080 1350 1660 2040 2490 3050 3670 4440 5030

7.5 5.5 0 0 200 310 490 770 960 1180 1450 1770 2170 2600 3150 3560

10 7.5 0 0 150 230 370 570 720 880 1090 1330 1640 1970 2390 2720 3100 3480 3800 4420

15 11 000160 250 390 490 600 740 910 1110 1340 1630 1850 2100 2350 2570 2980

20 15 0000190 300 380 460 570 700 860 1050 1270 1440 1650 1850 2020 2360

25 18.5 00000240 300 370 460 570 700 840 1030 1170 1330 1500 1640 1900

30 22 00000200 250 310 380 470 580 700 850 970 1110 1250 1360 1590

230 V

60 Hz

Three-

Phase

3 - Lead

1/2 0.37 930 1490 2350 3700 5760 8910

3/4 0.55 670 1080 1700 2580 4190 6490 8060 9860

1 0.75 560 910 1430 2260 3520 5460 6780 8290

1.5 1.1 420 670 1060 1670 2610 4050 5030 6160 7530 9170

2 1.5 320 510 810 1280 2010 3130 3890 4770 5860 7170 8780

3 2.2 240 390 620 990 1540 2400 2980 3660 4480 5470 6690 8020 9680

5 3.7 140 230 370 590 920 1430 1790 2190 2690 3290 4030 4850 5870 6650 7560 8460 9220

7.5 5.5 0160 260 420 650 1020 1270 1560 1920 2340 2870 3440 4160 4710 5340 5970 6500 7510

10 7.5 0 0 190 310 490 760 950 1170 1440 1760 2160 2610 3160 3590 4100 4600 5020 5840

15 11 000210 330 520 650 800 980 1200 1470 1780 2150 2440 2780 3110 3400 3940

20 15 000160 250 400 500 610 760 930 1140 1380 1680 1910 2180 2450 2680 3120

25 18.5 0000200 320 400 500 610 750 920 1120 1360 1540 1760 1980 2160 2520

30 22 00000260 330 410 510 620 760 930 1130 1280 1470 1650 1800 2110

380 V

60 Hz

Three-

Phase

3 - Lead

1/2 0.37 2690 4290 6730

3/4 0.55 2000 3190 5010 7860

1 0.75 1620 2580 4060 6390 9980

1.5 1.1 1230 1970 3100 4890 7630

2 1.5 870 1390 2180 3450 5400 8380

3 2.2 680 1090 1710 2690 4200 6500 8020 9830

5 3.7 400 640 1010 1590 2490 3870 4780 5870 7230 8830

7.5 5.5 270 440 690 1090 1710 2640 3260 4000 4930 6010 7290 8780

10 7.5 200 320 510 800 1250 1930 2380 2910 3570 4330 5230 6260 7390 8280 9340

15 11 0 0 370 590 920 1430 1770 2170 2690 3290 4000 4840 5770 6520 7430 8250 8990

20 15 0 0 280 440 700 1090 1350 1670 2060 2530 3090 3760 4500 5110 2840 6510 7120 8190

25 18.5 000360 570 880 1100 1350 1670 2050 2510 3040 3640 4130 4720 5250 5740 6590

30 22 000290 470 730 910 1120 1380 1700 2080 2520 3020 3430 3920 4360 4770 5490

40 30 00000530 660 820 1010 1240 1520 1840 2200 2500 2850 3170 3470 3990

50 37 00000440 540 660 820 1000 1220 1480 1770 2010 2290 2550 2780 3190

60 45 00000370 460 560 690 850 1030 1250 1500 1700 1940 2150 2350 2700

75 55 0000000460 570 700 860 1050 1270 1440 1660 1850 2030 2350

100 75 00000000420 510 630 760 910 1030 1180 1310 1430 1650

125 93 0000000000510 620 740 840 950 1060 1160 1330

150 110 00000000000520 620 700 790 880 960 1090

175 130 000000000000560 650 750 840 920 1070

200 150 0000000000000550 630 700 760 880

Lengths in BOLD only meet the US National Electrical Code ampacity requirements for individual conductors in free air

or water. Lengths NOT in bold meet NEC ampacity requirements for either individual conductors or jacketed cable. See

page 11 for additional details.

Table 19 Three-Phase 75 °C Cable, 60 Hz (Service Entrance to Motor) Maximum Length in Feet

!00,)#!4)/.

4HREE0HASE -OTORS

75 °C

MOTOR RATING 75 °C INSULATION - AWG COPPER WIRE SIZE MCM COPPER WIRE SIZE

VOLTS HP KW 14 12 10 8 6 4 3 2 1 0 00 000 0000 250 300 350 400 500

460 V

60 Hz

Three-

Phase

3 - Lead

1/2 0.37 3770 6020 9460

3/4 0.55 2730 4350 6850

1 0.75 2300 3670 5770 9070

1.5 1.1 1700 2710 4270 6730

2 1.5 1300 2070 3270 5150 8050

3 2.2 1000 1600 2520 3970 6200

5 3.7 590 950 1500 2360 3700 5750

7.5 5.5 420 680 1070 1690 2640 4100 5100 6260 7680

10 7.5 310 500 790 1250 1960 3050 3800 4680 5750 7050

15 11 0340 540 850 1340 2090 2600 3200 3930 4810 5900 7110

20 15 0 0 410 650 1030 1610 2000 2470 3040 3730 4580 5530

25 18.5 0 0 330 530 830 1300 1620 1990 2450 3010 3700 4470 5430

30 22 0 0 270 430 680 1070 1330 1640 2030 2490 3060 3700 4500 5130 5860

40 30 000320 500 790 980 1210 1490 1830 2250 2710 3290 3730 4250

50 37 0000410 640 800 980 1210 1480 1810 2190 2650 3010 3420 3830 4180 4850

60 45 00000540 670 830 1020 1250 1540 1850 2240 2540 2890 3240 3540 4100

75 55 00000440 550 680 840 1030 1260 1520 1850 2100 2400 2700 2950 3440

100 75 0000000500 620 760 940 1130 1380 1560 1790 2010 2190 2550

125 93 000000000600 740 890 1000 1220 1390 1560 1700 1960

150 110 0000000000630 760 920 1050 1190 1340 1460 1690

175 130 00000000000670 810 930 1060 1190 1300 1510

200 150 00000000000590 710 810 920 1030 1130 1310

575 V

60 Hz

Three-

Phase

3 - Lead

1/2 0.37 5900 9410

3/4 0.55 4270 6810

1 0.75 3630 5800 9120

1.5 1.1 2620 4180 6580

2 1.5 2030 3250 5110 8060

3 2.2 1580 2530 3980 6270

5 3.7 920 1480 2330 3680 5750

7.5 5.5 660 1060 1680 2650 4150

10 7.5 490 780 1240 1950 3060 4770 5940

15 11 330 530 850 1340 2090 3260 4060

20 15 0410 650 1030 1610 2520 3140 3860 4760 5830

25 18.5 0 0 520 830 1300 2030 2530 3110 3840 4710

30 22 0 0 430 680 1070 1670 2080 2560 3160 3880 4770 5780 7030 8000

40 30 000500 790 1240 1540 1900 2330 2860 3510 4230 5140 5830

50 37 000410 640 1000 1250 1540 1890 2310 2840 3420 4140 4700 5340 5990 6530 7580

60 45 0000540 850 1060 1300 1600 1960 2400 2890 3500 3970 4520 5070 5530 6410

75 55 00000690 860 1060 1310 1600 1970 2380 2890 3290 3750 5220 4610 5370

100 75 000000640 790 970 1190 1460 1770 2150 2440 2790 3140 3430 3990

125 93 0000000630 770 950 1160 1400 1690 1920 2180 2440 2650 3070

150 110 00000000660 800 990 1190 1440 1630 1860 2080 2270 2640

175 130 000000000700 870 1050 1270 1450 1650 1860 2030 2360

200 150 0000000000760 920 1110 1260 1440 1620 1760 2050

Lengths in BOLD only meet the US National Electrical Code ampacity requirements for individual conductors in free air

or water. Lengths NOT in bold meet NEC ampacity requirements for either individual conductors or jacketed cable. See

page 11 for additional details.

Table 20 Three-Phase 75 °C Cable (Continued)

Continued on next page 20

!00,)#!4)/.

4HREE0HASE -OTORS

75 °C

MOTOR RATING 75 °C INSULATION - AWG COPPER WIRE SIZE MCM COPPER WIRE SIZE

VOLTS HP KW 14 12 10 8 6 4 3 2 1 0 00 000 0000 250 300 350 400 500

200 V

60 Hz

Three-

Phase

6 - Lead

Y-D

5 3.7 160 250 420 660 1030 1620 2020 2490 3060 3730 4570 5500 6660 7540

7.5 5.5 110 180 300 460 730 1150 1440 1770 2170 2650 3250 3900 4720 5340

10 7.5 80 130 210 340 550 850 1080 1320 1630 1990 2460 2950 3580 4080 4650 5220 5700 6630

15 11 0 0 140 240 370 580 730 900 1110 1360 1660 2010 2440 2770 3150 3520 3850 4470

20 15 0 0 120 170 280 450 570 690 850 1050 1290 1570 1900 2160 2470 2770 3030 3540

25 18.5 000140 220 360 450 550 690 850 1050 1260 1540 1750 1990 2250 2460 2850

30 22 000120 180 294 370 460 570 700 870 1050 1270 1450 1660 1870 2040 2380

230 V

60 Hz

Three-

Phase

6 - Lead

Y-D

5 3.7 210 340 550 880 1380 2140 2680 3280 4030 4930 6040 7270 8800 9970

7.5 5.5 150 240 390 630 970 1530 1900 2340 2880 3510 4300 5160 6240 7060 8010 8950 9750

10 7.5 110 180 280 460 730 1140 1420 1750 2160 2640 3240 3910 4740 5380 6150 6900 7530 8760

15 11 0130 190 310 490 780 970 1200 1470 1800 2200 2670 3220 3660 4170 4660 5100 5910

20 15 0 0 140 230 370 600 750 910 1140 1390 1710 2070 2520 2860 3270 3670 4020 4680

25 18.5 0 0 120 190 300 480 600 750 910 1120 1380 1680 2040 2310 2640 2970 3240 3780

30 22 000150 240 390 490 610 760 930 1140 1390 1690 1920 2200 2470 2700 3160

380 V

60 Hz

Three-

Phase

6 - Lead

Y-D

5 3.7 600 960 1510 2380 3730 5800 7170 8800

7.5 5.5 400 660 1030 1630 2560 3960 4890 6000 7390 9010

10 7.5 300 480 760 1200 1870 2890 3570 4360 5350 6490 7840 9390

15 11 210 340 550 880 1380 2140 2650 3250 4030 4930 6000 7260 8650 9780

20 15 160 260 410 660 1050 1630 2020 2500 3090 3790 4630 5640 6750 7660 4260 9760

25 18.5 0210 330 540 850 1320 1650 2020 2500 3070 3760 4560 5460 6190 7080 7870 8610 9880

30 22 0 0 270 430 700 1090 1360 1680 2070 2550 3120 3780 4530 5140 5880 6540 7150 8230

40 30 0 0 210 320 510 790 990 1230 1510 1860 2280 2760 3300 3750 4270 4750 5200 5980

50 37 000250 400 630 810 990 1230 1500 1830 2220 2650 3010 3430 3820 4170 4780

60 45 0000340 540 660 840 1030 1270 1540 1870 2250 2550 2910 3220 3520 4050

75 55 0000290 450 550 690 855 1050 1290 1570 1900 2160 2490 2770 3040 3520

100 75 00000340 420 520 640 760 940 1140 1360 1540 1770 1960 2140 2470

125 93 000000340 400 490 600 730 930 1110 1260 1420 1590 1740 1990

150 110 0000000350 420 510 620 750 930 1050 1180 1320 1440 1630

175 130 00000000360 440 540 660 780 970 1120 1260 1380 1600

200 150 000000000410 480 580 690 790 940 1050 1140 1320

460 V

60 Hz

Three-

Phase

6 - Lead

Y-D

5 3.7 880 1420 2250 3540 5550 8620

7.5 5.5 630 1020 1600 2530 3960 6150 7650 9390

10 7.5 460 750 1180 1870 2940 4570 5700 7020 8620

15 11 310 510 810 1270 2010 3130 3900 4800 5890 7210 8850

20 15 230 380 610 970 1540 2410 3000 3700 4560 5590 6870 8290

25 18.5 190 310 490 790 1240 1950 2430 2980 3670 4510 5550 6700 8140

30 22 0250 410 640 1020 1600 1990 2460 3040 3730 4590 5550 6750 7690 8790

40 30 0 0 300 480 750 1180 1470 1810 2230 2740 3370 4060 4930 5590 6370

50 37 0 0 250 370 590 960 1200 1470 1810 2220 2710 3280 3970 4510 5130 5740 6270 7270

60 45 000320 500 810 1000 1240 1530 1870 2310 2770 3360 3810 4330 4860 5310 6150

75 55 0000420 660 810 1020 1260 1540 1890 2280 2770 3150 3600 4050 4420 5160

100 75 0000310 500 610 760 930 1140 1410 1690 2070 2340 2680 3010 3280 3820

125 93 00000390 470 590 730 880 1110 1330 1500 1830 2080 2340 2550 2940

150 110 000000420 510 630 770 950 1140 1380 1570 1790 2000 2180 2530

175 130 0000000450 550 680 830 1000 1220 1390 1580 1780 1950 2270

200 150 00000000480 590 730 880 1070 1210 1380 1550 1690 1970

575 V

60 Hz

Three-

Phase

6 - Lead

Y-D

5 3.7 1380 2220 3490 5520 8620

7.5 5.5 990 1590 2520 3970 6220

10 7.5 730 1170 1860 2920 4590 7150 8910

15 11 490 790 1270 2010 3130 4890 6090

20 15 370 610 970 1540 2410 3780 4710 5790 7140 8740

25 18.5 300 490 780 1240 1950 3040 3790 4660 5760 7060

30 22 240 400 645 1020 1600 2500 3120 3840 4740 5820 7150 8670

40 30 0300 480 750 1180 1860 2310 2850 3490 4290 5260 6340 7710 8740

50 37 0 0 380 590 960 1500 1870 2310 2830 3460 4260 5130 6210 7050 8010 8980 9790

60 45 0 0 330 500 790 1270 1590 1950 2400 2940 3600 4330 5250 5950 6780 7600 8290 9610

75 55 000420 660 1030 1290 1590 1960 2400 2950 3570 4330 4930 5620 6330 6910 8050

100 75 0000400 780 960 1180 1450 1780 2190 2650 3220 3660 4180 4710 5140 5980

125 93 00000600 740 920 1150 1420 1740 2100 2530 2880 3270 3660 3970 4600

150 110 00000520 650 800 990 1210 1480 1780 2160 2450 2790 3120 3410 3950

175 130 000000570 700 860 1060 1300 1570 1910 2170 2480 2780 3040 3540

200 150 000000500 610 760 930 1140 1370 1670 1890 2160 2420 2640 3070

Lengths in BOLD only meet the US National Electrical Code ampacity requirements for individual conductors in free air

or water. Lengths NOT in bold meet NEC ampacity requirements for either individual conductors or jacketed cable. See

page 11 for additional details.

Table 21 Three-Phase 75 °C Cable (Continued)

!00,)#!4)/.

4HREE0HASE -OTORS

Table 22 Three-Phase Motor Speciﬁcations (60 Hz) 3450 rpm

TYPE

MOTOR

MODEL

PREFIX

RATING FULL LOAD MAXIMUM

LOAD LINE TO LINE

RESISTANCE

OHMS

EFFICIENCY % LOCKED

ROTOR

AMPS

KVA

CODE

HP KW VOLTS HZ S.F. AMPS WATTS AMPS WATTS S.F. F.L.

234501

1/2 0.37

200 60 1.6 2.8 585 3.4 860 6.6-8.4 70 64 17.5 N

234511 230 60 1.6 2.4 585 2.9 860 9.5-10.9 70 64 15.2 N

234541 380 60 1.6 1.4 585 2.1 860 23.2-28.6 70 64 9.2 N

234521 460 60 1.6 1.2 585 1.5 860 38.4-44.1 70 64 7.6 N

234531 575 60 1.6 1.0 585 1.2 860 58.0-71.0 70 64 6.1 N

234502

3/4 0.55

200 60 1.5 3.6 810 4.4 1150 4.6-5.9 73 69 24.6 N

234512 230 60 1.5 3.1 810 3.8 1150 6.8-7.8 73 69 21.4 N

234542 380 60 1.5 1.9 810 2.5 1150 16.6-20.3 73 69 13 N

234522 460 60 1.5 1.6 810 1.9 1150 27.2-30.9 73 69 10.7 N

234532 575 60 1.5 1.3 810 1.6 1150 41.5-50.7 73 69 8.6 N

234503

1 0.75

200 60 1.4 4.5 1070 5.4 1440 3.8-4.5 72 70 30.9 M

234513 230 60 1.4 3.9 1070 4.7 1440 4.9-5.6 72 70 26.9 M

234543 380 60 1.4 2.3 1070 2.8 1440 12.2-14.9 72 70 16.3 M

234523 460 60 1.4 2 1070 2.4 1440 19.9-23.0 72 70 13.5 M

234533 575 60 1.4 1.6 1070 1.9 1440 30.1-36.7 72 70 10.8 M

234504

1.5 1.1

200 60 1.3 5.8 1460 6.8 1890 2.5-3.0 76 76 38.2 K

234514 230 60 1.3 5 1460 5.9 1890 3.2-4.0 76 76 33.2 K

234544 380 60 1.3 3 1460 3.6 1890 8.5-10.4 76 76 20.1 K

234524 460 60 1.3 2.5 1460 3.1 1890 13.0-16.0 76 76 16.6 K

234534 575 60 1.3 2 1460 2.4 1890 20.3-25.0 76 76 13.3 K

234305

2 1.5

200 60 1.25 7.7 1960 9.3 2430 1.8-2.4 76 76 50.3 K

234315 230 60 1.25 6.7 1960 8.1 2430 2.3-3.0 76 76 45.0 K

234345 380 60 1.25 4.1 1960 4.9 2430 6.6-8.2 76 76 26.6 K

234325 460 60 1.25 3.4 1960 4.1 2430 9.2-12.0 76 76 22.5 K

234335 575 60 1.25 2.7 1960 3.2 2430 14.6-18.7 76 76 17.8 K

234306

3 2.2

200 60 1.15 10.9 2920 12.5 3360 1.3-1.7 77 77 69.5 K

234316 230 60 1.15 9.5 2920 10.9 3360 1.8-2.2 77 77 60.3 K

234346 380 60 1.15 5.8 2920 6.6 3360 4.7-6.0 77 77 37.5 K

234326 460 60 1.15 4.8 2920 5.5 3360 7.2-8.8 77 77 31.0 K

234336 575 60 1.15 3.8 2920 4.4 3360 11.4-13.9 77 77 25.1 K

234307

5 3.7

200 60 1.15 18.3 4800 20.5 5500 .68-.83 78 78 116 K

234317 230 60 1.15 15.9 4800 17.8 5500 .91-1.1 78 78 102 K

234347 380 60 1.15 9.6 4800 10.8 5500 2.6-3.2 78 78 60.2 K

234327 460 60 1.15 8.0 4800 8.9 5500 3.6-4.4 78 78 53.7 K

234337 575 60 1.15 6.4 4800 7.1 5500 5.6-6.9 78 78 41.8 K

234308

7.5 5.5

200 60 1.15 26.5 7150 30.5 8200 .43-.53 78 78 177 K

234318 230 60 1.15 23.0 7150 26.4 8200 .60-.73 78 78 152 K

234348 380 60 1.15 13.9 7150 16.0 8200 1.6-2.0 78 78 92.7 K

234328 460 60 1.15 11.5 7150 13.2 8200 2.3-2.8 78 78 83.8 K

234338 575 60 1.15 9.2 7150 10.6 8200 3.6-4.5 78 78 64.6 K

234549

10 7.5

380 60 1.15 19.3 10000 21.0 11400 1.2-1.6 75 75 140 L

234595 460 60 1.15 15.9 10000 17.3 11400 1.8-2.3 75 75 116.0 L

234598 575 60 1.15 12.5 10000 13.6 11400 2.8-3.5 75 75 92.8 L

!00,)#!4)/.

4HREE0HASE -OTORS

Table 23 Three-Phase Motor Fuse Sizing

TYPE

MOTOR

MODEL

PREFIX

RATING

CIRCUIT BREAKERS OR FUSE AMPS CIRCUIT BREAKERS OR FUSE AMPS

(MAXIMUM PER NEC) (TYPICAL SUBMERSIBLE)

STANDARD

FUSE

DUAL ELEMENT TIME

DELAY FUSE

CIRCUIT

BREAKER

STANDARD

FUSE

DUAL ELEMENT TIME

DELAY FUSE

CIRCUIT

BREAKER

HP KW VOLTS

234501

1/2 0.37

200 10 5 8 10 4 15

234511 230 8 4.5 6 8 4 15

234541 380 5 2.5 4 5 2 15

234521 460 4 2.25 3 4 2 15

234531 575 3 1.8 3 3 1.4 15

234502

3/4 0.55

200 15 7 10 12 5 15

234512 230 10 5.6 8 10 5 15

234542 380 6 3.5 5 6 3 15

234522 460 5 2.8 4 5 3 15

234532 575 4 2.5 4 4 1.8 15

234503

1 0.75

200 15 8 15 15 6 15

234513 230 15 7 10 12 6 15

234543 380 8 4.5 8 8 4 15

234523 460 6 3.5 5 6 3 15

234533 575 5 2.8 4 5 2.5 15

234504

1.5 1.1

200 20 12 15 20 8 15

234514 230 15 9 15 15 8 15

234544 380 10 5.6 8 10 4 15

234524 460 8 4.5 8 8 4 15

234534 575 6 3.5 5 6 3 15

234305

2 1.5

200 25 15 20 25 11 20

234315 230 25 12 20 25 10 20

234345 380 15 8 15 15 6 15

234325 460 15 6 10 11 5 15

234335 575 10 5 8 10 4 15

234306

3 2.2

200 35 20 30 35 15 30

234316 230 30 17.5 25 30 12 25

234346 380 20 12 15 20 8 15

234326 460 15 9 15 15 6 15

234336 575 15 7 10 11 5 15

234307

5 3.7

200 60 35 50 60 25 50

234317 230 50 30 40 45 20 40

234347 380 30 17.5 25 30 12 25

234327 460 25 15 20 25 10 20

234337 575 20 12 20 20 8 20

234308

7.5 5.5

200 90 50 70 80 35 70

234318 230 80 45 60 70 30 60

234348 380 45 25 40 40 20 40

234328 460 40 25 30 35 15 30

234338 575 30 17.5 25 30 12 25

234349

10 7.5

380 70 40 60 60 25 60

234329 460 60 30 45 50 25 45

234339 575 45 25 35 40 20 35

234549 380 70 35 60 60 25 60

234595 460 60 30 45 50 25 45

234598 575 45 25 35 40 20 35

!00,)#!4)/.

4HREE0HASE -OTORS

Model numbers above are for three-lead motors. Six-lead motors with different model numbers have the same running

performance, but when Wye connected for starting have locked rotor amps 33% of the values shown. Six-lead individual

phase resistance = table X 1.5.

Table 24 Three-Phase Motor Speciﬁcations (60 Hz) 3450 rpm

TYPE

MOTOR

MODEL

PREFIX

RATING FULL LOAD MAXIMUM

LOAD LINE TO LINE

RESISTANCE

OHMS

EFFICIENCY % LOCKED

ROTOR

AMPS

KVA

CODE

HP KW VOLTS HZ S.F. AMPS WATTS AMPS WATTS S.F. F.L.

STD.

236650

5 3.7

200 60 1.15 17.5 4700 20.0 5400 .77-.93 79 79 99 H

236600 230 60 1.15 15 4700 17.6 5400 1.0-1.2 79 79 86 H

236660 380 60 1.15 9.1 4700 10.7 5400 2.6-3.2 79 79 52 H

236610 460 60 1.15 7.5 4700 8.8 5400 3.9-4.8 79 79 43 H

236620 575 60 1.15 6 4700 7.1 5400 6.3-7.7 79 79 34 H

236651

7.5 5.5

200 60 1.15 25.1 7000 28.3 8000 .43-.53 80 80 150 H

236601 230 60 1.15 21.8 7000 24.6 8000 .64-.78 80 80 130 H

236661 380 60 1.15 13.4 7000 15 8000 1.6-2.1 80 80 79 H

236611 460 60 1.15 10.9 7000 12.3 8000 2.4-2.9 80 80 65 H

236621 575 60 1.15 8.7 7000 9.8 8000 3.7-4.6 80 80 52 H

236652

10 7.5

200 60 1.15 32.7 9400 37 10800 .37-.45 79 79 198 H

236602 230 60 1.15 28.4 9400 32.2 10800 .47-.57 79 79 172 H

236662 380 60 1.15 17.6 9400 19.6 10800 1.2-1.5 79 79 104 H

236612 460 60 1.15 14.2 9400 16.1 10800 1.9-2.4 79 79 86 H

236622 575 60 1.15 11.4 9400 12.9 10800 3.0-3.7 79 79 69 H

236653

15 11

200 60 1.15 47.8 13700 54.4 15800 .24-.29 81 81 306 H

236603 230 60 1.15 41.6 13700 47.4 15800 .28-.35 81 81 266 H

236663 380 60 1.15 25.8 13700 28.9 15800 .77-.95 81 81 161 H

236613 460 60 1.15 20.8 13700 23.7 15800 1.1-1.4 81 81 133 H

236623 575 60 1.15 16.6 13700 19 15800 1.8-2.3 81 81 106 H

236654

20 15

200 60 1.15 61.9 18100 69.7 20900 .16-.20 82 82 416 J

236604 230 60 1.15 53.8 18100 60.6 20900 .22-.26 82 82 362 J

236664 380 60 1.15 33 18100 37.3 20900 .55-.68 82 82 219 J

236614 460 60 1.15 26.9 18100 30.3 20900 .8-1.0 82 82 181 J

236624 575 60 1.15 21.5 18100 24.2 20900 1.3-1.6 82 82 145 J

236655

25 18.5

200 60 1.15 77.1 22500 86.3 25700 .12-.15 83 83 552 J

236605 230 60 1.15 67 22500 75 25700 .15-.19 83 83 480 J

236665 380 60 1.15 41 22500 46 25700 .46-.56 83 83 291 J

236615 460 60 1.15 33.5 22500 37.5 25700 .63-.77 83 83 240 J

236625 575 60 1.15 26.8 22500 30 25700 1.0-1.3 83 83 192 J

236656

30 22

200 60 1.15 90.9 26900 104 31100 .09-.11 83 83 653 J

236606 230 60 1.15 79 26900 90.4 31100 .14-.17 83 83 568 J

236666 380 60 1.15 48.8 26900 55.4 31100 .35-.43 83 83 317 J

236616 460 60 1.15 39.5 26900 45.2 31100 .52-.64 83 83 284 J

236626 575 60 1.15 31.6 26900 36.2 31100 .78-.95 83 83 227 J

236667

40 30

380 60 1.15 66.5 35600 74.6 42400 .26-.33 83 83 481 J

236617 460 60 1.15 54.9 35600 61.6 42400 .34-.42 83 83 397 J

236627 575 60 1.15 42.8 35600 49.6 42400 .52-.64 83 83 318 H

236668

50 37

380 60 1.15 83.5 45100 95 52200 .21-.25 82 83 501 H

236618 460 60 1.15 67.7 45100 77 52200 .25-.32 82 83 414 H

236628 575 60 1.15 54.2 45100 61.6 52200 .40-.49 82 83 331 H

276668 380 60 1.15 82.4 45100 94.5 52200 .21 - .25 82 83 501 H

276618 460 60 1.15 68.1 45100 78.1 52200 .25 - .32 82 83 414 H

276628 575 60 1.15 54.5 45100 62.5 52200 .40 - .49 82 83 331 H

236669

60 45

380 60 1.15 98.7 53500 111 61700 .15-.18 84 84 627 H

236619 460 60 1.15 80.5 53500 91 61700 .22-.27 84 84 518 H

236629 575 60 1.15 64.4 53500 72.8 61700 .35-.39 84 84 414 H

276669 380 60 1.15 98.1 53500 111.8 61700 .15 - .18 84 84 627 H

276619 460 60 1.15 81.0 53500 92.3 61700 .22 - .27 84 84 518 H

276629 575 60 1.15 64.8 53500 73.9 61700 .35 - .39 84 84 414 H

!00,)#!4)/.

4HREE0HASE -OTORS

TYPE

MOTOR

MODEL

PREFIX

RATING FULL LOAD MAXIMUM

LOAD LINE TO LINE

RESISTANCE

OHMS

EFFICIENCY % LOCKED

ROTOR

AMPS

KVA

CODE

HP KW VOLTS HZ S.F. AMPS WATTS AMPS WATTS S.F. F.L.

HI-

TEMP

90 °C

276650

5 3.7

200 60 1.15 17.2 5200 19.8 5800 .53 - .65 73 72 124 K

276600 230 60 1.15 15.0 5200 17.2 5800 .68 - .84 73 72 108 K

276660 380 60 1.15 9.1 5200 10.4 5800 2.0 - 2.4 73 72 66.0 K

276610 460 60 1.15 7.5 5200 8.6 5800 2.8 - 3.4 73 72 54.0 K

276620 575 60 1.15 6.0 5200 6.9 5800 4.7 - 5.7 73 72 43.0 K

276651

7.5 5.5

200 60 1.15 24.8 7400 28.3 8400 .30 - .37 77 76 193 K

276601 230 60 1.15 21.6 7400 24.6 8400 .41 - .50 77 76 168 K

276661 380 60 1.15 13.1 7400 14.9 8400 1.1 - 1.4 77 76 102 K

276611 460 60 1.15 10.8 7400 12.3 8400 1.7 - 2.0 77 76 84.0 K

276621 575 60 1.15 8.6 7400 9.9 8400 2.6 - 3.2 77 76 67.0 K

276652

10 7.5

200 60 1.15 32.0 9400 36.3 10700 .21 - .26 80 79 274 L

276602 230 60 1.15 27.8 9400 31.6 10700 .28 - .35 80 79 238 L

276662 380 60 1.15 16.8 9400 19.2 10700 .80 - .98 80 79 144 L

276612 460 60 1.15 13.9 9400 15.8 10700 1.2 - 1.4 80 79 119 L

276622 575 60 1.15 11.1 9400 12.7 10700 1.8 - 2.2 80 79 95.0 L

276653

15 11

200 60 1.15 48.5 14000 54.5 15900 .15 - .19 81 80 407 L

276603 230 60 1.15 42.2 14000 47.4 15900 .19 - .24 81 80 354 L

276663 380 60 1.15 25.5 14000 28.7 15900 .52 - .65 81 80 214 L

276613 460 60 1.15 21.1 14000 23.7 15900 .78 - .96 81 80 177 L

276623 575 60 1.15 16.9 14000 19.0 15900 1.2 - 1.4 81 80 142 L

276654

20 15

200 60 1.15 64.9 18600 73.6 21300 .10 - .12 80 80 481 K

276604 230 60 1.15 56.4 18600 64.0 21300 .14 - .18 80 80 418 K

276664 380 60 1.15 34.1 18600 38.8 21300 .41 - .51 80 80 253 K

276614 460 60 1.15 28.2 18600 32.0 21300 .58 - .72 80 80 209 K

276624 575 60 1.15 22.6 18600 25.6 21300 .93 - 1.15 80 80 167 K

276655

25 18.5

200 60 1.15 80.0 22600 90.6 25800 .09 - .11 83 82 665 L

276605 230 60 1.15 69.6 22600 78.8 25800 .11 - .14 83 82 578 L

276665 380 60 1.15 42.1 22600 47.7 25800 .27 - .34 83 82 350 L

276615 460 60 1.15 34.8 22600 39.4 25800 .41 - .51 83 82 289 L

276625 575 60 1.15 27.8 22600 31.6 25800 .70 - .86 83 82 231 L

276656

30 22

200 60 1.15 95.0 28000 108.6 31900 .07 - .09 81 80 736 K

276606 230 60 1.15 82.6 28000 94.4 31900 .09 - .12 81 80 640 K

276666 380 60 1.15 50.0 28000 57.2 31900 .23 - .29 81 80 387 K

276616 460 60 1.15 41.3 28000 47.2 31900 .34 - .42 81 80 320 K

276626 575 60 1.15 33.0 28000 37.8 31900 .52 - .65 81 80 256 K

276667

40 30

380 60 1.15 67.2 35900 76.0 42400 .18 - .23 84 83 545 L

276617 460 60 1.15 55.4 35900 62.8 42400 .23 - .29 84 83 450 L

276627 575 60 1.15 45.2 35900 50.2 42400 .34 - .43 84 83 360 L

Table 25 6” Three-Phase Motor Speciﬁcations (60 Hz) 3450 rpm

Model numbers above are for three-lead motors. Six-lead motors with different model numbers have the same running

performance, but when Wye connected for starting have locked rotor amps 33% of the values shown. Six-lead individual

phase resistance = table X 1.5.

!00,)#!4)/.

4HREE0HASE -OTORS

TYPE

MOTOR

MODEL

PREFIX

RATING

CIRCUIT BREAKERS OR FUSE AMPS CIRCUIT BREAKERS OR FUSE AMPS

(MAXIMUM PER NEC) (TYPICAL SUBMERSIBLE)

STANDARD

FUSE

DUAL ELEMENT TIME

DELAY FUSE

CIRCUIT

BREAKER

STANDARD

FUSE

DUAL ELEMENT TIME

DELAY FUSE

CIRCUIT

BREAKER

HP KW VOLTS

STD.

& HI-

TEMP

236650 276650

5 3.7

200 60 35 45 50 25 45

236600 276600 230 45 30 40 45 20 40

236660 276660 380 30 17.5 25 30 12 25

236610 276610 460 25 15 20 25 10 20

236620 276620 575 20 12 15 20 8 15

236651 276651

7.5 5.5

200 80 45 70 80 35 70

236601 276601 230 70 40 60 70 30 60

236661 276661 380 45 25 35 40 20 35

236611 276611 460 35 20 30 35 15 30

236621 276621 575 30 17.5 25 25 11 25

236652 276652

10 7.5

200 100 60 90 100 45 90

236602 276602 230 90 50 80 90 40 80

236662 276662 380 60 35 45 50 25 45

236612 276612 460 45 25 40 45 20 40

236622 276622 575 35 20 30 35 15 30

236653 276653

15 11

200 150 90 125 150 60 125

236603 276603 230 150 80 110 125 60 110

236663 276663 380 80 50 70 80 35 70

236613 276613 460 70 40 60 60 30 60

236623 276623 575 60 30 45 50 25 45

236654 276654

20 15

200 200 110 175 175 80 175

236604 276604 230 175 100 150 175 70 150

236664 276664 380 100 60 90 100 45 90

236614 276614 460 90 50 70 80 35 70

236624 276624 575 70 40 60 70 30 60

236655 276655

25 18.5

200 250 150 200 225 100 200

236605 276605 230 225 125 175 200 90 175

236665 276665 380 125 80 110 125 50 110

236615 276615 460 110 60 90 100 45 90

236625 276625 575 90 50 70 80 35 70

236656 276656

30 22

200 300 175 250 300 125 250

236606 276606 230 250 150 225 250 100 200

236666 276666 380 150 90 125 150 60 125

236616 276616 460 125 70 110 125 50 100

236626 276626 575 100 60 90 100 40 80

236667 276667

40 30

380 200 125 175 200 90 175

236617 276617 460 175 100 150 175 70 150

236627 276627 575 150 80 110 125 60 110

236668 276668

50 37

380 250 150 225 250 110 225

236618 276618 460 225 125 175 200 90 175

236628 276628 575 175 100 150 175 70 150

236669 276669

60 45

380 300 175 250 300 125 250

236619 276619 460 250 150 225 250 100 225

236629 276629 575 200 125 175 200 80 175

Table 26 Three-Phase Motor Fuse Sizing

!00,)#!4)/.

4HREE0HASE -OTORS

Model numbers above are for three-lead motors. Six-lead motors with different model numbers have the same running

performance, but when Wye connected for starting have locked rotor amps 33% of the values shown. Six-lead individual

phase resistance = table X 1.5.

Table 27 Three-Phase Motor Speciﬁcations (60 Hz) 3525 rpm

TYPE

MOTOR

MODEL

PREFIX

RATING FULL LOAD MAXIMUM

LOAD LINE TO LINE

RESISTANCE

OHMS

EFFICIENCY

%LOCKED

ROTOR

AMPS

KVA

CODE

HP KW VOLTS HZ S.F. AMPS KILOWATTS AMPS KILOWATTS S.F. F.L.

STD.

239660

40 30

380 60 1.15 64 35 72 40 .16-.20 86 86 479 J

239600 460 60 1.15 53 35 60 40 .24-.30 86 86 396 J

239610 575 60 1.15 42 35 48 40 .39-.49 86 86 317 J

239661

50 37

380 60 1.15 79 43 88 49 .12-.16 87 87 656 K

239601 460 60 1.15 64 43 73 49 .18-.22 87 87 542 K

239611 575 60 1.15 51 43 59 49 .28-.34 87 87 434 K

239662

60 45

380 60 1.15 92 52 104 60 .09-.11 88 87 797 K

239602 460 60 1.15 76 52 86 60 .14-.17 88 87 658 K

239612 575 60 1.15 61 52 69 60 .22-.28 88 87 526 K

239663

75 55

380 60 1.15 114 64 130 73.5 .06-.09 88 88 1046 L

239603 460 60 1.15 94 64 107 73.5 .10-.13 88 88 864 L

239613 575 60 1.15 76 64 86 73.5 .16-.21 88 88 691 L

239664

100 75

380 60 1.15 153 85 172 97.5 .05-.06 89 89 1466 L

239604 460 60 1.15 126 85 142 97.5 .07-.09 89 89 1211 L

239614 575 60 1.15 101 85 114 97.5 .11-.13 89 89 969 L

239165

125 93

380 60 1.15 202 109 228 125 .03-.04 87 86 1596 K

239105 460 60 1.15 167 109 188 125 .05-.07 87 86 1318 K

239115 575 60 1.15 134 109 151 125 .08-.11 87 86 1054 K

239166

150 110

380 60 1.15 235 128 266 146 .02-.03 88 87 1961 K

239106 460 60 1.15 194 128 219 146 .04-.05 88 87 1620 K

239116 575 60 1.15 155 128 176 146 .06-.08 88 87 1296 K

239167

175 130

380 60 1.15 265 150 302 173 .02-.04 88 88 1991 J

239107 460 60 1.15 219 150 249 173 .04-.05 88 88 1645 J

239117 575 60 1.15 175 150 200 173 .06-.08 88 88 1316 J

239168

200 150

380 60 1.15 298 169 342 194 .02-.03 88 88 2270 J

239108 460 60 1.15 246 169 282 194 .03-.05 88 88 1875 J

239118 575 60 1.15 197 169 226 194 .05-.07 88 88 1500 J

TYPE

MOTOR

MODEL

PREFIX

RATING FULL LOAD MAXIMUM

LOAD LINE TO LINE

RESISTANCE

OHMS

EFFICIENCY

%LOCKED

ROTOR

AMPS

KVA

CODE

HP KW VOLTS HZ S.F. AMPS KILOWATTS AMPS KILOWATTS S.F. F.L.

HI-

TEMP

279160

40 30

380 60 1.15 69.6 38 78.7 43 .11 - .14 79 78 616 M

279100 460 60 1.15 57.5 38 65.0 43 .16 - .19 79 78 509 M

279110 575 60 1.15 46.0 38 52.0 43 .25 - .31 79 78 407 M

279161

50 37

380 60 1.15 84.3 47 95.4 53 .07 - .09 81 80 832 M

279101 460 60 1.15 69.6 47 78.8 53 .11 - .14 81 80 687 M

279111 575 60 1.15 55.7 47 63.0 53 .18 - .22 81 80 550 M

279162

60 45

380 60 1.15 98.4 55 112 62 .06 - .07 83 82 1081 N

279102 460 60 1.15 81.3 55 92.1 62 .09 - .11 83 82 893 N

279112 575 60 1.15 65.0 55 73.7 62 .13 - .16 83 82 715 N

279163

75 56

380 60 1.15 125 68 141 77 .05 - .06 83 82 1175 L

279103 460 60 1.15 100 68 114 77 .07 - .09 83 82 922 L

279113 575 60 1.15 80 68 92 77 .11 - .14 83 82 738 L

279164

100 75

380 60 1.15 159 88 181 100 .04 - .05 86 85 1508 M

279104 460 60 1.15 131 88 149 100 .05 - .07 86 85 1246 M

279114 575 60 1.15 105 88 119 100 .08 - .10 86 85 997 M

279165

125 93

380 60 1.15 195 109 223 125 .03 - .04 86 85 1793 L

279105 460 60 1.15 161 109 184 125 .04 - .06 86 85 1481 L

279115 575 60 1.15 129 109 148 125 .07 - .09 86 85 1185 L

279166

150 110

380 60 1.15 235 133 269 151 .02 - .03 85 84 2012 K

279106 460 60 1.15 194 133 222 151 .03 - .05 85 84 1662 K

279116 575 60 1.15 155 133 178 151 .05 - .07 85 84 1330 K

Table 27A 8” Three-Phase Motor Speciﬁcations (60 Hz) 3525 rpm

!00,)#!4)/.

4HREE0HASE -OTORS

Table 28 Three-Phase Motor Fuse Sizing

TYPE

MOTOR

MODEL

PREFIX

RATING CIRCUIT BREAKERS OR FUSE AMPS CIRCUIT BREAKERS OR FUSE AMPS

(MAXIMUM PER NEC) (TYPICAL SUBMERSIBLE)

STANDARD

FUSE

DUAL ELEMENT

TIME DELAY FUSE

CIRCUIT

BREAKER

STANDARD

FUSE

DUAL ELEMENT TIME

DELAY FUSE

CIRCUIT

BREAKER

HP KW VOLTS

STD.

239660

40 30

380 200 125 175 200 80 175

239600 460 175 100 150 175 70 150

239610 575 150 80 110 125 60 110

239661

50 37

380 250 150 200 225 100 200

239601 460 200 125 175 200 80 175

239611 575 175 90 150 150 70 150

239662

60 45

380 300 175 250 300 125 250

239602 460 250 150 200 225 100 200

239612 575 200 110 175 175 80 175

239663

75 55

380 350 200 300 350 150 300

239603 460 300 175 250 300 125 250

239613 575 250 150 200 225 100 200

239664

100 75

380 500 275 400 450 200 400

239604 460 400 225 350 400 175 350

239614 575 350 200 300 300 125 300

239165

125 93

380 700 400 600 600 250 600

239105 460 500 300 450 500 225 450

239115 575 450 250 350 400 175 350

239166

150 110

380 800 450 600 700 300 600

239106 460 600 350 500 600 250 500

239116 575 500 300 400 450 200 400

239167

175 130

380 800 500 700 800 350 700

239107 460 700 400 600 700 300 600

239117 575 600 350 450 600 225 450

239168

200 150

380 1000 600 800 1000 400 800

239108 460 800 450 700 800 350 700

239118 575 600 350 500 600 250 500

TYPE

MOTOR

MODEL

PREFIX

RATING CIRCUIT BREAKERS OR FUSE AMPS CIRCUIT BREAKERS OR FUSE AMPS

(MAXIMUM PER NEC) (TYPICAL SUBMERSIBLE)

STANDARD

FUSE

DUAL ELEMENT

TIME DELAY FUSE

CIRCUIT

BREAKER

STANDARD

FUSE

DUAL ELEMENT TIME

DELAY FUSE

CIRCUIT

BREAKER

HP KW VOLTS

HI-

TEMP

279160

40 30

380 225 125 175 200 90 175

279100 460 175 110 150 175 70 150

279110 575 150 90 125 125 60 125

279161

50 37

380 250 150 225 225 110 225

279101 460 200 125 175 200 90 175

279111 575 175 100 150 150 70 150

279162

60 45

380 300 175 250 300 125 250

279102 460 275 150 225 250 100 225

279112 575 200 125 175 175 80 175

279163

75 56

380 400 200 350 350 150 350

279103 460 300 175 275 300 125 275

279113 575 275 150 225 225 100 225

279164

100 75

380 500 300 450 450 200 450

279104 460 400 250 350 400 175 350

279114 575 350 200 300 300 125 300

279165

125 93

380 700 400 600 600 250 600

279105 460 500 300 450 500 225 450

279115 575 450 250 350 400 175 350

279166

150 110

380 800 450 600 700 300 600

279106 460 600 350 500 600 250 500

279116 575 500 300 400 450 200 400

Table 28A 8” Three-Phase Motor Fuse Sizing

!00,)#!4)/.

4HREE0HASE -OTORS

/VERLOAD 0ROTECTION OF 4HREE0HASE 3UBMERSIBLE -OTORS

The characteristics of submersible motors are different

than standard motors and special overload protection

is required.

If the motor is locked, the overload protection must trip

within 10 seconds to protect the motor windings. Subtrol/

SubMonitor, a Franklin-approved adjustable overload

relay, or a Franklin-approved ﬁxed heater must be used.

Fixed heater overloads must be the ambient-compensated

quick-trip type to maintain protection at high and low

air temperatures.

All heaters and amp settings shown are based on total

line amps. When determining amperage settings or

making heater selections for a six-lead motor with a

Wye-Delta starter, divide motor amps by 1.732.

Pages 29, 30 and 31 list the correct selection and

settings for some manufacturers. Approval for other

manufacturers’ types not listed may be requested by

calling Franklin’s Submersible Service Hotline at

800-348-2420.

Refer to notes on page 30.

HP KW VOLTS

NEMA

STARTER

SIZE

HEATERS FOR

OVERLOAD RELAYS

ADJUSTABLE

RELAYS

(NOTE 3)

FURNAS

(NOTE 1)

G.E.

(NOTE 2) SET MAX.

1/2 0.37

200 00 K31 L380A 3.2 3.4

230 00 K28 L343A 2.7 2.9

380 00 K22 L211A 1.7 1.8

460 00 - L174A 1.4 1.5

575 00 - - 1.2 1.3

3/4 0.55

200 00 K34 L510A 4.1 4.4

230 00 K32 L420A 3.5 3.8

380 00 K27 L282A 2.3 2.5

460 00 K23 L211A 1.8 1.9

575 00 K21 L193A 1.5 1.6

1 0.75

200 00 K37 L618A 5.0 5.4

230 00 K36 L561A 4.4 4.7

380 00 K28 L310A 2.6 2.8

460 00 K26 L282A 2.2 2.4

575 00 K23 L211A 1.8 1.9

1.5 1.1

200 00 K42 L750A 6.3 6.8

230 00 K39 L680A 5.5 5.9

380 00 K32 L420A 3.3 3.6

460 00 K29 L343A 2.8 3.0

575 00 K26 L282A 2.2 2.4

2 1.5

200 0 K50 L111B 8.6 9.3

230 0 K49 L910A 7.5 8.1

380 0 K36 L561A 4.6 4.9

460 00 K33 L463A 3.8 4.1

575 00 K29 L380A 3.0 3.2

3 2.2

200 0 K55 L147B 11.6 12.5

230 0 K52 L122B 10.1 10.9

380 0 K41 L750A 6.1 6.6

460 0 K37 L618A 5.1 5.5

575 0 K34 L510A 4.1 4.4

5 3.7

200 1 K62 L241B 19.1 20.5

230 1 K61 L199B 16.6 17.8

380 0 K52 L122B 10.0 10.8

460 0 K49 L100B 8.3 8.9

575 0 K42 L825A 6.6 7.1

7.5 5.5

200 1 K68 L332B 28.4 30.5

230 1 K67 L293B 24.6 26.4

380 1 K58 L181B 14.9 16.0

460 1 K55 L147B 12.3 13.2

575 1 K52 L122B 9.9 10.6

10 7.5

380 1 K62 L241B 19.5 21.0

460 1 K60 L199B 16.1 17.3

575 1 K56 L165B 12.9 13.6

#LASS  0ROTECTION 2EQUIRED

Table 29 - 60 Hz 4" Motors

!00,)#!4)/.

4HREE0HASE -OTORS

Footnotes for Tables 29, 30, and 31

NOTE 1: Furnas intermediate sizes between

NEMA starter sizes apply where (1) is shown in

tables, size 1.75 replacing 2, 2.5 replacing 3, 3.5

replacing 4, and 4.5 replacing 5. Heaters were

selected from Catalog 294, table 332 and table

632 (starter size 00, size B). Size 4 starters are

heater type 4 (JG). Starters using these heater

tables include classes 14, 17 and 18 (inNOVA),

classes 36 and 37 (reduced voltage), and classes

87, 88 and 89 (pump and motor control centers).

Overload relay adjustments should be set no

higher than 100% unless necessary to stop

nuisance tripping with measured amps in all lines

below nameplate maximum. Heater selections for

class 16 starters (Magnetic Deﬁnite Purpose) will

be furnished upon request.

NOTE 2: General Electric heaters are type CR123

usable only on type CR124 overload relays and

were selected from Catalog GEP-126OJ,

page 184. Adjustment should be set no higher

than 100%, unless necessary to stop nuisance

tripping with measured amps in all lines below

nameplate maximum.

NOTE 3: Adjustable overload relay amp settings

apply to approved types listed. Relay adjustment

should be set at the speciﬁed SET amps. Only if

tripping occurs with amps in all lines measured to

be within nameplate maximum amps should the

setting be increased, not to exceed the MAX

value shown.

NOTE 4: Heaters shown for ratings requiring

NEMA size 5 or 6 starters are all used with

current transformers per manufacturer standards.

Adjustable relays may or may not use current

transformers depending on design.

HP KW VOLTS

NEMA

STARTER

SIZE

HEATERS FOR

OVERLOAD RELAYS

ADJUSTABLE

RELAYS

(NOTE 3)

FURNAS

(NOTE 1)

G.E.

(NOTE 2) SET MAX.

5 3.7

200 1 K61 L220B 17.6 19.1

230 1 K61 L199B 15.4 16.6

380 0 K52 L122B 9.4 10.1

460 0 K49 L100B 7.7 8.3

575 0 K42 L825A 6.1 6.6

7.5 5.5

200 1 K67 L322B 26.3 28.3

230 1 K64 L293B 22.9 24.6

380 1 K57 L165B 13.9 14.9

460 1 K54 L147B 11.4 12.3

575 1 K52 L111B 9.1 9.8

10 7.5

200 2(1) K72 L426B 34.4 37.0

230 2(1) K70 L390B 29.9 32.2

380 1 K61 L220B 18.1 19.5

460 1 K58 L181B 15.0 16.1

575 1 K55 L147B 12.0 12.9

15 11

200 3(1) K76 L650B 50.7 54.5

230 2 K75 L520B 44.1 47.4

380 2(1) K68 L322B 26.7 28.7

460 2(1) K64 L265B 22.0 23.7

575 2(1) K61 L220B 17.7 19.0

20 15

200 3 K78 L787B 64.8 69.7

230 3(1) K77 L710B 56.4 60.6

380 2 K72 L426B 34.1 36.7

460 2 K69 L352B 28.2 30.3

575 2 K64 L393B 22.7 24.4

25 18.5

200 3 K86 L107C 80.3 86.3

230 3 K83 L866B 69.8 75.0

380 2 K74 L520B 42.2 45.4

460 2 K72 L426B 34.9 37.5

575 2 K69 L352B 27.9 30.0

30 22

200 4(1) K88 L126C 96.7 104.0

230 3 K87 L107C 84.1 90.4

380 3(1) K76 L650B 50.9 54.7

460 3(1) K74 L520B 42.0 45.2

575 3(1) K72 L390B 33.7 36.2

40 30

380 3 K83 L866B 69.8 75.0

460 3 K77 L710B 57.7 62.0

575 3 K74 L593B 46.1 49.6

50 37

380 3 K87 L107C 86.7 93.2

460 3 K83 L950B 71.6 77.0

575 3 K77 L710B 57.3 61.6

60 45

380 4(1) K89 L126C 102.5 110.2

460 4(1) K87 L107C 84.6 91.0

575 4(1) K78 L866B 67.7 72.8

Table 30 - 60 Hz 6" Standard & Hi-Temp Motors

!00,)#!4)/.

4HREE0HASE -OTORS

Advance Controls: MDR3 Overload

AEG Series: B17S, B27S, B27-2

ABB Type: RVH 40, RVH65, RVP160, T25DU, T25CT, TA25DU

AGUT: MT03, R1K1, R1L0, R1L3, TE set Class 5

Allen Bradley: Bulletin 193, SMP-Class 10 only

Automatic Switch Types: DQ, LR1-D, LR1-F, LR2 Class 10

Benshaw: RSD6 (Class 10) Soft Start

Bharita C-H: MC 305 ANA 3

Clipsal: 6CTR, 6MTR

Cutler-Hammer: C316F, C316P, C316S, C310-set at 6 sec

max, Advantage Class10

Fanal Types: K7 or K7D through K400

Franklin Electric: Subtrol-Plus, SubMonitor

Fuji Types: TR-OQ, TR-OQH, TR-2NQ, TR- 3NQ, TR-4NQ,

TR-6NQ, RCa 3737-ICQ & ICQH

Furnas Types: US15 48AG & 48BG, 958L, ESP100-Class 10

only, 3RB10-Class 10

General Electric: CR4G, CR7G, RT*1, RT*2, RTF3, RT*4,

CR324X-Class 10 only

Kasuga: RU Set Operating Time Code = 10 & time setting

6 sec max

Klockner-Moeller Types: ZOO, Z1, Z4, PKZM1, PKZM3

& PKZ2

Recommended Adjustable Overload Relays

Note: Other relay types from these and other manufacturers may or

may not provide acceptable protection, and they should not be used

without approval of Franklin Electric.

Some approved types may only be available for part of the listed motor

ratings. When relays are used with current transformers, relay setting

is the speciﬁed amps divided by the transformer ratio.

MOTOR

MODEL

PREFIX

HP KW VOLTS

NEMA

STARTER

SIZE

HEATERS FOR

OVERLOAD RELAYS

ADJUSTABLE

RELAYS

(NOTE 3)

FURNAS

(NOTE 1)

G.E.

(NOTE 2) SET MAX.

239660

40 30

380 3 K78 L866B 68 73

239600 460 3 K77 L710B 56 60

239610 575 3 K73 L520B 45 48

239661

50 37

380 3 K86 L107C 81 87

239601 460 3 K78 L866B 68 73

239611 575 3 K77 L710B 56 60

239662

60 45

380 4(1) K89 L126C 101 108

239602 460 4(1) K86 L107C 83 89

239612 575 4(1) K78 L787B 64 69

239663

75 55

380 4 K92 L142C 121 130

239603 460 4(1) K89 L126C 100 107

239613 575 4(1) K85 L950C 79 85

239664

100 75

380 5(1) K28 L100B 168 181

239604 460 4 K92 L155C 134 144

239614 575 4 K90 L142C 108 116

239165

125 93

380 5 K32 L135B 207 223

239105 460 5(1) K29 L111B 176 189

239115 575 5(1) K26 L825A 140 150

239166

150 110

380 5 - L147B 248 267

239106 460 5(1) K32 L122B 206 221

239116 575 5(1) K28 L100B 165 177

239167

175 130

380 6 K26 - 270 290

239107 460 5 K33 L147B 233 250

239117 575 5 K31 L111B 186 200

239168

200 150

380 6 K27 - 316 340

239108 460 5 K33 L165B 266 286

239118 575 5 K32 L135B 213 229

Table 31 - 60 Hz 8" Motors

MOTOR

MODEL

PREFIX

HP KW VOLTS

NEMA

STARTER

SIZE

HEATERS FOR

OVERLOAD RELAYS

ADJUSTABLE

RELAYS

(NOTE 3)

FURNAS

(NOTE 1)

G.E.

(NOTE 2) SET MAX.

279160

40 30

380 3 K83 L866B 73 79

279100 460 3 K77 L710B 60 65

279110 575 3 K74 L593B 48 52

279161

50 37

380 3 K87 L107C 89 95

279101 460 3 K83 L866B 73 79

279111 575 3 K77 L710B 59 63

279162

60 45

380 4(1) K89 L126C 104 112

279102 460 4(1) K87 L107C 86 92

279112 575 4(1) K78 L866B 69 74

279163

75 56

380 4 K92 L155C 131 141

279103 460 4(1) K89 L126C 106 114

279113 575 4(1) K87 L950C 86 92

279164

100 75

380 5(1) K28 L100B 168 181

279104 460 5(1) K26 L825A 139 149

279114 575 4 K90 L142C 111 119

279165

125 93

380 5 K32 L135B 207 223

279105 460 5(1) K29 L111B 171 184

279115 575 5(1) K26 L825A 138 148

279166

150 110

380 5 - L147B 250 269

279106 460 5(1) K32 L122B 206 222

279116 575 5(1) K28 L100B 166 178

Table 31A - 60 Hz 8" Hi-Temp 75°C Motors

Lovato: RC9, RC22, RC80, RF9, RF25 & RF95

Matsushita: FKT-15N, 15GN, 15E, 15GE, FT-15N, FHT-15N

Mitsubishi: ET, TH-K12ABKP, TH-K20KF, TH-K20KP,

TH-K20TAKF, TH-K60KF, TH-K60TAKF

Omron: K2CM Set Operating Timing Code = 10 & time setting

6 sec max, SE-KP24E time setting 6 sec max

Riken: PM1, PM3

Samwha: EOCRS Set for Class 5, EOCR-ST, EOCR-SE,

EOCR-AT time setting 6 sec max

Siemens Types: 3UA50, -52, -54, -55, -58, -59, -60, -61, -62,

-66, -68, -70, 3VUI3, 3VE, 3UB (Class 5)

Sprecher and Schuh Types: CT, CT1, CTA 1, CT3K, CT3-12

thru CT3-42, KTA3, CEF1 & CET3 set at 6 sec max, CEP 7

Class 10, CT4, 6, & 7, CT3, KT7

Square D/Telemecanique: Class 9065 Types: TD, TE, TF, TG,

TJ, TK, TR, TJE &TJF (Class 10), LR1-D, LR1-F, LR2 Class

10, Types 18A, 32A, SS-Class 10, SR-Class 10 and 63-A-LB

Series. Integral 18,32,63, GV2-L, GV2-M, GV2-P, GV3-M

(1.6-10 amp only) LR9D, SF Class 10, ST Class 10, LT6

(Class 5 or 10), LRD (Class 10), Motor Logic (Class10)

Toshiba Type: 2E RC820, set at 8 sec max.

WEG: RW2

Westinghouse Types: FT13, FT23, FT33, FT43, K7D, K27D,

K67D, Advantage (Class 10), MOR, IQ500 (Class 5)

Westmaster: OLWROO and OLWTOO sufﬁx D thru P

1. Motor Inspection



A. Verify that the model, hp or kW, voltage, phase and hertz on the motor nameplate match the

installation requirements.



B. Check that the motor lead assembly is not damaged.



C. Measure insulation resistance using a 500 or 1000 volt DC megohmmeter from each lead wire to the

motor frame. Resistance should be at least 200 megohms without drop cable.



D. Keep a record of motor model number, hp or kW, voltage, and serial number (S/N).

(S/N is stamped in shell above the nameplate. A typical example, S/N 07A18 01-0123)

2. Pump Inspection



A. Check that the pump rating matches the motor.



B. Check for pump damage and verify that the pump shaft turns freely.

3. Pump/Motor Assembly



A. If not yet assembled, check that pump and motor mounting faces are free from dirt, debris and uneven

paint thickness.



B. Pumps and motors over 5 hp should be assembled in the vertical position to prevent stress on pump

brackets and shafts. Assemble the pump and motor together so their mounting faces are in contact and

then tighten assembly bolts or nuts evenly to manufacturer speciﬁcations.



C. If accessible, check that the pump shaft turns freely.



D. Assemble the pump lead guard over the motor leads. Do not cut or pinch lead wires during assembly

or installation.

4. Power Supply and Controls



A. Verify that the power supply voltage, Hertz, and kVA capacity match motor requirements.



B. Verify control box hp and voltage matches motor (3-wire only).



C. Check that the electrical installation and controls meet all safety regulations and match the motor

requirements, including fuse or circuit breaker size and motor overload protection. Connect all metal

plumbing and electrical enclosures to the power supply ground to prevent shock hazard. Comply with

national and local codes.

5. Lightning and Surge Protection



A. Use properly rated surge (lightning) arrestors on all submersible pump installations. Motors 5 hp and

SMALLER WHICH ARE MARKED h%QUIPPED WITH ,IGHTNING !RRESTORSv CONTAIN INTERNAL ARRESTORS



B. Ground all above ground arrestors with copper wire directly to the motor frame, or to metal drop pipe or

casing which reaches below the well pumping level. Connecting to a ground rod does not provide good

surge protection.

6. Electrical Drop Cable



A. Use submersible cable sized in accordance with local regulations and the cable charts. See pages 11 and

16-21. Ground motor per national and local codes.



B. Include a ground wire to the motor and surge protection, connected to the power supply ground if

required by codes. Always ground any pump operated outside a drilled well.

7. Motor Cooling



A. Ensure at all times that the installation provides adequate motor cooling; see page 6 for details.

35"-%23)",% 05-0

)NSTALLATION #HECK ,IST

8. Pump/Motor Installation



A. Splice motor leads to supply cable using electrical grade solder or compression connectors, and carefully

insulate each splice with watertight tape or adhesive-lined shrink tubing, as shown in motor or pump

installation data.



B. Support the cable to the delivery pipe every 10 feet (3 meters) with straps or tape strong enough to

prevent sagging. Use padding between cable and any metal straps.



C. A check valve in the delivery pipe is recommended. More than one check valve may be required,

depending on valve rating and pump setting; see page 5 for details.



D. Assemble all pipe joints as tightly as practical, to prevent unscrewing from motor torque. Torque should

be at least 10 pound feet per hp (2 meter-KG per kW).



E. Set the pump far enough below the lowest pumping level to assure the pump inlet will always have at

least the Net Positive Suction Head (NPSH) speciﬁed by the pump manufacturer. Pump should be at

least 10 feet (3 meters) from the bottom of the well to allow for sediment build up.



F. Check insulation resistance as pump/motor assembly is lowered into the well. Resistance may drop

gradually as more cable enters the water, but any sudden drop indicates possible cable, splice or motor

lead damage; see page 45.

9. After Installation



A. Check all electrical and water line connections and parts before starting the pump.



B. Start the pump and check motor amps and pump delivery. If normal, continue to run the pump until delivery

is clear. If three-phase pump delivery is low, it may be running backward. Rotation may be reversed (with

power off) by interchanging any two motor lead connections to the power supply.



C. Check three-phase motors for current balance within 5% of average, using motor manufacturer instructions

Imbalance over 5% will cause higher motor temperatures and may cause overload trip, vibration, and

reduced life.



D. Verify that starting, running and stopping cause no signiﬁcant vibration or hydraulic shocks.



E. After at least 15 minutes running time, verify that pump output, electrical input, pumping level, and other

characteristics are stable and as speciﬁed.

Date _____________________ Filled In By _________________________________________________________________

Notes _______________________________________________________________________________________________

____________________________________________________________________________________________________

35"-%23)",% 05-0

)NSTALLATION #HECK ,IST

35"-%23)",% -/4/2 ).34!,,!4)/. 2%#/2$

&ORM   0AGE 

2-! .UMBER

$)342)"54/2 ).34!,,%2 %.$ 53%2

Name: _________________________

City: ___________________________

State: ___________ Zip: __________

Name: _________________________

City: ___________________________

State: ___________ Zip: __________

Name: _________________________

City: ___________________________

State: ___________ Zip: __________

Well ID or GPS: __________ ___________ ______________________ Water Temperature: _____________ °F °C

Application/Water Use (e.g. potable water, irrigation, municipal, fountain, etc.): ___________________________________

Date Installed (mm/yy): _____________ Date Failed (mm/yy):_____________ Motor Position Shaft-Up: Yes

No

Operating Cycle: ON Time Per Start _____ Hrs. Mins. Time OFF Between Stop & Restart _____ Hrs. Mins.

-/4/2

Model: ______________________ Serial Number: __________________________ Date Code (if updated): __________

-/4/2 /6%2,/!$

System Typical Operating Current: _______________ Amps @ _______________ Volts

Overload: FE SubMonitor Input Amps _______ D3 Attached Yes

No Fault Settings Attached Yes

No

Other Manufacturer Model: _______________________ Dial Set at: __________ or Heater# __________

NEMA Class: 10

20 30 Ambient Compensated: Yes

No

Power to Motor by: Full Volt Starter

VFD

Soft Starter VFD or Soft Starter Mfr. & Model: ___________________

05-0

Manufacturer: _________________________

Model: ______________________________

Stages:______________________________

Design Rating: _______ gpm @ _______ ft TDH

Horsepower Required by Pump End: ___________

Actual Pump Delivery: _______ gpm @ _______ psi

What Controls When System Runs & Stops:

_________________________________________

(e.g. pressure, level, ﬂow, manual on/off, timer,

time clock etc.)

7%,, $!4! (All measurements from well head down.)

Casing Diameter ______________________ in

Drop Pipe Diameter ____________________ in

Number of Sticks of Drop Pipe _____________

Static Water Level _____________________ ft

Drawdown (pumping) Water Level _________ ft

Spring Assist Check Valves:

(Measured from Well Head Down)

#1 ______ #2______ #3 ______ #4______ ft

 Solid Drilled Poppet Break-Off Plug

Pump Inlet Setting ____________________ ft

Flow Sleeve  No  Yes, Dia. _________ in

Case Ends ___________________________ ft

 Well Screen  Perforated Casing

#1 from ____to____ft & #2 from ____to____ft

Well Depth ___________________________ ft

9/52 .!-%  $!4%

____________________________ / ___________

+%9 $%!,%2 

42!.3&/2-%23

Number of Transformers: Two

Three Transformers Supply Motor Only: Yes

No

Unsure

Transformer #1: __________ kVA Transformer #2: __________ kVA Transformer #3: __________ kVA

0/7%2 #!",%3  '2/5.$ 7)2%

Service Entrance to Pump Control Panel:

Length: __________ ft. & Gauge: __________ AWG/MCM

Material: Copper

Aluminum Construction: Jacketed

Individual Conductors Web

Twisted

Temperature Rating of Cable: 60C

75C 90C

125C or Insulation Type: ________________ (e.g. THHN)

Pump Control Panel to Motor:

Length: __________ ft. & Gauge: __________ AWG/MCM

Material: Copper

Aluminum Construction: Jacketed

Individual Conductors Web

Twisted

Temperature Rating of Cable: 60C

75C 90C

125C or Insulation Type: ________________ (e.g. THHN)

Ground Wire Size: From Control Panel to Motor: __________ AWG/MCM

Control Grounded to (mark all that apply):

Well Head

Metal Casing Motor

Driven Rod Power Supply

).#/-).' 6/,4!'%

No Load L1-L2 ______ L2-L3 ______ L1-L3 ______

Full Load L1-L2 ______ L2-L3 ______ L1-L3 ______

25..).' !-03  #522%.4 "!,!.#%

Full Load L1 ________ L2 ________ L3 ________

% Unbalance: ______

#/.42/, 0!.%,

Pump Panel Manufacturer/Fabricator: _______________________________________________________________

Short Circuit Protection - Fuses or Circuit Breaker

Option #1 - Fuse

Manufacturer: __________________ Model: __________________ Rating: ____________ Amps

Type: Time-Delay

Standard

Option #2 - Circuit Breaker

Manufacturer: __________________ Model: __________________ Rating: ___________ Amps Setting: _________

Starter - Full Voltage, Reduced Voltage, Soft-Starter or VFD (Variable Frequency Drive)

Option #1 - Full Voltage

Manufacturer: __________________ Model: ________________ Size: ____________ Contacts: NEMA

IEC

Option #2 - Reduced Voltage

Manufacturer: __________________ Model: __________________ Ramp Time to Full Voltage: _____________ sec.

Option #3 - Soft-Starter or VFD

Manufacturer: __________________ Model: __________________ Max. Continuous Amp Output Rating: _________

Min. Setting: ____________ Hz & GPM: ____________ Max. Setting: ____________ Hz & GPM: ____________

Start Ramp Time to 30 Hz: ________ sec. Stop Mode: Power Off Coast

30-0 Hz Ramp ________ sec.

Special Output Filter Purchased: Yes

No

Output Filter Manufacturer: ______________________ Model: ______________________ % Reactance: _________

Surge Arrestor: No

Yes, Manufacturer: ____________________ Model: ____________________

2-! .UMBER

35"-%23)",% -/4/2 ).34!,,!4)/. 2%#/2$

&ORM   0AGE 

).34!,,!4)/.

Owner/User ________________________________________________ Telephone (______) ____________________

Address ____________________________________________City _______________ State ______ Zip ___________

Installation Site, If Different _________________________________________________________________________

Contact ___________________________________________________ Telephone (______) ____________________

System Application________________________________________________________________________________

_______________________________________________________________________________________________

System Manufactured By_____________________________Model ________________ Serial No. ________________

System Supplied By_________________________________ City _________________ State ______ Zip __________

)S THIS A h(%2/v SYSTEM    0( Yes No

Date ______ /______/_______ Filled In By ______________________________________

-/4/2

Model No. _______________ Serial No. _______________ Date Code ______

Horsepower ______ Voltage ______ Single-Phase Three-Phase Diameter ______ in.

Slinger Removed? Yes No Check Valve Plug Removed? Yes No

Motor Fill Solution Standard DI Water Model No. _____________ Serial No. _____________ Date Code ______

05-0

Manufacturer _______________ Model _______________ Serial No. _______________

Stages ______ Diameter ________ Flow Rate Of ________ gpm At ______TDH

Booster Case Internal Diameter ________ Material _______________

#/.42/,3 !.$ 02/4%#4)6% $%6)#%3

SubMonitor? Yes No If Yes, Warranty Registration No._______________________________________

If Yes, Overload Set? Yes No ______ Set At _________________________

Underload Sets? Yes No ______ Set At _________________________

VFD or Reduced Voltage Starter? Yes No If Yes, Type __________________________________________

Mfr. ______________Setting ________% Full Voltage In ________sec

Pump Panel? Yes No If Yes, Mfr. ______________________________Size _______________________

Magnetic Starter/Contactor Mfr. ___________________________ Model __________________Size_______________

Heaters Mfr. _____________________ No. ____________ If Adjustable Set At ________________________________

Fuses Mfr. ____________________ Size ___________ Type ______________________________________________

Lightning/Surge Arrestor Mfr. ________________________ Model __________________________________________

Controls Are Grounded to __________________ with No. ________Wire

Inlet Pressure Control

Yes No If Yes, Mfr.________ Model _______ Setting _____ psi Delay ____ sec

Inlet Flow Control

Yes No If Yes, Mfr.________ Model _______ Setting _____ gpm Delay ____ sec

Outlet Pressure Control Yes No If Yes, Mfr.________ Model _______ Setting _____ psi Delay ____ sec

Outlet Flow Control

Yes No If Yes, Mfr.________ Model _______ Setting _____ gpm Delay ____ sec

Water Temperature Control Yes No If Yes, Mfr.________ Model ________________________ Delay ____ sec

Set At ________ °F or ______ °C Located _____________________________________

35"-%23)",% -/4/2

"OOSTER )NSTALLATION 2ECORD

2-! .UMBER

).35,!4)/. #(%#+

Initial Megs: Motor & Lead Only Black (T1/U1)_________ Yellow (T2/V1)________ Red (T3/W1)_________

Installed Megs: Motor, Lead, & Cable Black (T1/U1)_________ Yellow (T2/V1)________ Red (T3/W1)_________

6/,4!'% 4/ -/4/2

Non-Operating: B-Y (T1/U1 - T2/V1)_____ Y-R (T2/V1 - T3/W1)_____ R-B (T3/W1 - T1/U1)_____

At Rated Flow of __________gpm B-Y (T1/U1 - T2/V1)_____ Y-R (T2/V1 - T3/W1)_____ R-B (T3/W1 - T1/U1)_____

At Open Flow ____________gpm B-Y (T1/U1 - T2/V1)_____ Y-R (T2/V1 - T3/W1)_____ R-B (T3/W1 - T1/U1)_____

!-03 4/ -/4/2

At Rated Flow of __________gpm Black (T1/U1)_________ Yellow (T2/V1)________ Red (T3/W1)_________

At Open Flow ____________gpm Black (T1/U1)_________ Yellow (T2/V1)________ Red (T3/W1)_________

At Shut Off* Black (T1/U1)_________ Yellow (T2/V1)________ Red (T3/W1)_________

*Do NOT run at Shut Off more than two (2) minutes.

Inlet Pressure __________psi Outlet Pressure __________psi Water Temperature _______ °F or _______ °C

If you have any questions or problems, call the Franklin Electric Toll-Free Hot Line: 1-800-348-2420

Comments: _____________________________________________________________________________________

_______________________________________________________________________________________________

0,%!3% 3+%4#( 4(% 3934%-

35"-%23)",% -/4/2

"OOSTER )NSTALLATION 2ECORD

!00,)#!4)/.

4HREE0HASE -OTORS

Applications

SubMonitor is designed to protect 3-phase pumps/

motors with service factor amp ratings (SFA) from 5

to 350 A (approx. 3 to 200 hp). Current, voltage, and

motor temperature are monitored using all three legs

and allows the user to set up the SubMonitor quickly

and easily.

Protects Against

s 5NDER/VERLOAD

s 5NDER/VERVOLTAGE

s #URRENT 5NBALANCE

s /VERHEATED -OTOR

(if equipped with Subtrol Heat Sensor)

s &ALSE 3TART #HATTERING

s 0HASE 2EVERSAL

In some installations, power supply limitations make it

necessary or desirable to increase the power factor of a

submersible motor. The table lists the capacitive kVAR

required to increase the power factor of large Franklin

three-phase submersible motors to the approximate

values shown at maximum input loading.

Capacitors must be connected on the line side of the

overload relay, or overload protection will be lost.

Values listed are total required (not per phase).

Table 32 kVAR Required 60 Hz

MOTOR KVAR REQUIRED FOR PF OF:

HP KW 0.90 0.95 1.00

5 3.7 1.2 2.1 4.0

7.5 5.5 1.7 3.1 6.0

10 7.5 1.5 3.3 7.0

15 11 2.2 4.7 10.0

20 15 1.7 5.0 12.0

25 18.5 2.1 6.2 15.0

30 22 2.5 7.4 18.0

40 30 4.5 11.0 24.0

50 37 7.1 15.0 32.0

60 45 8.4 18.0 38.0

75 55 6.3 18.0 43.0

100 75 11.0 27.0 60.0

125 93 17.0 36.0 77.0

150 110 20.0 42.0 90.0

175 130 9.6 36.0 93.0

200 150 16.0 46.0 110.0

3UB-ONITOR 4HREE0HASE 0ROTECTION

0OWER &ACTOR #ORRECTION

!00,)#!4)/.

4HREE0HASE -OTORS

O.L. CONTACTS

PRESSURE SWITCH OR

OTHER CONTROL DEVICE

COIL

L1 L2 L3

FUSES

CONTACTS

OVERLOAD

HEATERS AND/OR

MOTOR

SUBTROL PLUS

O.L. CONTACTS

PRESSURE SWITCH OR

OTHER CONTROL DEVICE

L1 L2 L3

FUSES

CONTACTS

OVERLOAD

HEATERS AND/OR

MOTOR

TRANSFORMER

COIL

FUSE

SUBTROL PLUS

O.L. CONTACTS

PRESSURE SWITCH OR

OTHER CONTROL DEVICE

L1 L2 L3

FUSES

CONTACTS

OVERLOAD

HEATER AND/OR

MOTOR

COIL TO SEPARATE

CONTROL VOLTAGE

SOURCE

SUBTROL DEVICE

Three-phase combination magnetic starters have two

distinct circuits: a power circuit and a control circuit.

The power circuit consists of a circuit breaker or

fused line switch, contacts, and overload heaters

connecting incoming power lines L1, L2, L3 and the

three-phase motor.

External Voltage Controls

Control of a power circuit by a lower circuit voltage can

also be obtained by connecting to a separate control

voltage source. The coil rating must match the control

voltage source, such as 115 or 24 volts.

The control circuit consists of the magnetic coil, overload

contacts and a control device such as a pressure switch.

When the control device contacts are closed, current

ﬂows through the magnetic contactor coil, the contacts

close, and power is applied to the motor. Hand-Off-Auto

switches, start timers, level controls and other control

devices may also be in series in the control circuit.

Line Voltage Control

This is the most common type of control encountered.

Since the coil is connected directly across the power

lines L1 and L2, the coil must match the line voltage.

Low Voltage Transformer Control

This control is used when it is desirable to operate push

buttons or other control devices at some voltage lower

than the motor voltage. The transformer primary must

match the line voltage and the coil voltage must match

the secondary voltage of the transformer.

FIG. 7

FIG. 8

FIG. 9

4HREE0HASE 3TARTER $IAGRAMS

!00,)#!4)/.

4HREE0HASE -OTORS

A full three-phase supply is recommended for all three-

phase motors, consisting of three individual transformers

OR ONE THREEPHASE TRANSFORMER 3OCALLED hOPENv DELTA

or Wye connections using only two transformers can be

used, but are more likely to cause problems, such as

poor performance, overload tripping or early motor failure

due to current unbalance.

Transformer rating should be no smaller than listed in

table 4 for supply power to the motor alone.

1. Establish correct motor rotation by running the

motor in both directions. Normal rotation is CCW

viewing the shaft end. Rotation can be changed by

interchanging any two of the three motor leads. The

rotation that gives the most water ﬂow is typically the

correct rotation.

2. After correct rotation has been established, check the

current in each of the three motor leads and calculate

the current unbalance as explained in 3 below.

If the current unbalance is 2% or less, leave the leads

as connected.

If the current unbalance is more than 2%, current

readings should be checked on each leg using each

of three possible hook-ups. Roll the motor leads

across the starter in the same direction to prevent

motor reversal.

3. To calculate percent of current unbalance:

A. Add the three line amps values together.

B. Divide the sum by three, yielding

average current.

C. Pick the amp value which is furthest from the

average current (either high or low).

#HECKING AND #ORRECTING 2OTATION AND #URRENT 5NBALANCE

T1 T3

L1 L2 L3

T3 T2

L1 L2 L3

T2 T1

L1 L2 L3

1st Hook Up 2nd Hook Up 3rd Hook Up

supply

starter

motor

FIG. 10

FULL THREE-PHASE

FIG. 11

OPEN DELTA

50 = 0.02 or 2%

EXAMPLE:

T1 = 51 amps T3 = 50 amps T2 = 50 amps

T2 = 46 amps T1 = 49 amps T3 = 48 amps

T3 = 53 amps T2 = 51 amps T1 = 52 amps

Total = 150 amps Total = 150 amps Total = 150 amps

+++

50 - 46 = 4 amps 50 - 49 = 1 amp 50 - 48 = 2 amps

50 = 0.04 or 4%

150

3 = 50 amps 150

3 = 50 amps

50 = 0.08 or 8%

150

3 = 50 amps

4HREE0HASE 0OWER 5NBALANCE

D. Determine the difference between this amp

value (furthest from average) and the average.

E. Divide the difference by the average. Multiply the

result by 100 to determine percent of unbalance.

4. Current unbalance should not exceed 5% at max

amp load or 10% at rated input load. If the unbalance

cannot be corrected by rolling leads, the source of

the unbalance must be located and corrected. If, on

the three possible hookups, the leg farthest from the

average stays on the same power lead, most of the

UNBALANCE IS COMING FROM THE hPOWER SIDEv OF THE

system. If the reading farthest from average moves

with the same motor lead, the primary source of

UNBALANCE IS ON THE hMOTOR SIDEv OF THE STARTER )N THIS

instance, consider a damaged cable, leaking splice,

poor connection, or faulty motor winding.

Phase designation of leads for CCW rotation viewing

shaft end.

To reverse rotation, interchange any two leads.

0HASE  OR h!v  "LACK 4 OR 5

0HASE  OR h"v  9ELLOW 4 OR 6

0HASE  OR h#v  2ED 4 OR 7

NOTICE: Phase 1, 2 and 3 may not be L1, L2 and L3.

!00,)#!4)/.

4HREE0HASE -OTORS

4HREE0HASE -OTOR ,EAD )DENTIlCATION

Each motor lead is numbered with two markers, one near each end. To reverse rotation, interchange any two line connections.

L1 L2 L3

Connections for across-the-line starting,

running, and any reduced voltage starting

except WYE-DELTA type starters.

WYE-DELTA starters connect the motor as

shown below during starting, then change to

the running connection shown at the left.

There are a number of different types of phase converters

available. Each generates three-phase power from a

single-phase power line.

In all phase converters, the voltage balance is critical to

current balance. Although some phase converters may

be well balanced at one point on the system-operating

curve, submersible pumping systems often operate

at differing points on the curve as water levels and

operating pressures ﬂuctuate. Other converters may be

well balanced at varying loads, but their output may vary

widely with ﬂuctuations in the input voltage.

The following guidelines have been established for

submersible installations to be warrantable when used

with a phase converter.

1. Limit pump loading to rated horsepower. Do not load

into motor service factor.

2. Maintain at least 3 ft/s ﬂow past the motor. Use a ﬂow

sleeve when necessary.

3. Use time delay fuses or circuit breakers in pump

panel. Standard fuses or circuit breakers do not

provide secondary motor protection.

4. SubMonitor may be used with electro mechanical

type phase converters, however special connections

are required. Consult SubMonitor Manual for

connections of receiver and lightning arrestor.

5. SubMonitor will not work with electronic solid state

phase converters.

6. Current unbalance must not exceed 10%.

T5-V2

(YELLOW)

T2-V1

(YELLOW)

T4-U2

(BLACK)

T1-U1

(BLACK)

T6-W2

(RED)

T3-W1

(RED)

LEADS LOCATED HERE ONLY

FOR 3 LEAD (DOL) MOTORS

CHECK VALVE OR

PIPE PLUG ON RIGHT

SIDE FACING MOTOR

SHAFT

WARNING: When installing

6-lead motors extra care

must be used to ensure lead

identiﬁcation at the surface.

Leads must be marked and

connected per diagram. Motor

leads are not connected red to

red, yellow to yellow, etc.

Line Connections — Six-Lead Motors

90° Lead Spacing

0HASE #ONVERTERS

!00,)#!4)/.

4HREE0HASE -OTORS

All Franklin three-phase submersible motors are suitable

for full-voltage starting. Under this condition the motor

speed goes from zero to full speed within a half second

or less. The motor current goes from zero to locked rotor

amps, then drops to running amps at full speed. This

may dim lights, cause momentary voltage dips

to other electrical equipment, and shock power

distribution transformers.

In some cases the power companies may require

reduced-voltage starters to limit this voltage dip. There

are also times when reduced-voltage starters may be

desirable to reduce motor starting torque thus reducing

the stress on shafts, couplings, and discharge piping.

Reduced-voltage starters also slow the rapid acceleration

of the water on start-up to help control upthrust and

water hammer.

Reduced-voltage starters may not be required if the

maximum recommended cable length is used. With

maximum recommended cable length there is a 5%

voltage drop in the cable at running amps, resulting in

about 20% reduction in starting current and about 36%

reduction in starting torque compared to having rated

voltage at the motor. This may be enough reduction in

starting current so that reduced-voltage starters are

not required.

Three-Lead Motors: Autotransformer or solid-state

reduced-voltage starters may be used for soft-starting

standard three-phase motors.

When autotransformer starters are used, the motor

should be supplied with at least 55% of rated voltage to

ensure adequate starting torque. Most autotransformer

starters have 65% and 80% taps. Setting the taps on

these starters depends on the percentage of the

maximum allowable cable length used in the system.

If the cable length is less than 50% of the maximum

allowable, either the 65% or the 80% taps may be used.

When the cable length is more than 50% of allowable,

the 80% tap should be used.

Six-Lead Motors: Wye-Delta starters are used with

six-lead Wye-Delta motors. All Franklin 6" and 8"

three-phase motors are available in six-lead Wye-Delta

construction. Consult the factory for details and availability.

Part winding starters are not compatible with Franklin

Electric submersible motors and should not be used.

Wye-Delta starters of the open-transition type, which

momentarily interrupt power during the starting cycle, are

not recommended. Closed-transition starters have no

interruption of power during the start cycle and can be

used with satisfactory results.

Reduced-voltage starters have adjustable settings

for acceleration ramp time, typically preset at 30

seconds. They must be adjusted so the motor is at

full voltage within THREE SECONDS MAXIMUM to

prevent excessive radial and thrust bearing wear.

If Subtrol-Plus or SubMonitor is used the

acceleration time must be set to TWO SECONDS

MAXIMUM due to the 3 second reaction time of the

Subtrol-Plus or SubMonitor.

Solid-state starters AKA soft starts may not be

compatible with Subtrol-Plus/SubMonitor. However,

in some cases a bypass contactor has been used.

Consult the factory for details.

During shutdown, Franklin Electric’s

recommendation is for the power to be removed,

allowing the pump/motor to coast down. Stopping

the motor by ramping down the voltage is possible,

but should be limited to three (3) seconds maximum.

Franklin Electric offers three different types of motors for

non-vertical applications.

1. The Booster motors are speciﬁcally designed for

booster applications. They are the “Best Choice”

for sealed Reverse Osmosis applications.

These motors are the result of two years of focused

development and bring additional value and durability

to booster module systems. These motors are

only available to OEMs or Distributors who have

demonstrated capability in Booster Module systems

design and operation and adhere to Franklin’s

Application Manual requirements.

2. The Hi-Temp motors have many of the internal

design features of the Booster motor. It’s additional

length allows for higher temperature handling and

the Sand Fighter sealing system provides greater

abrasion resistance. One or both of these conditions

are often experienced in open atmosphere

applications such as lakes, ponds, etc.

3. The Standard Vertical Water Well (40-125 hp)

motors can be adapted to non-vertical applications

when applied per the below guidelines. However,

they will be more sensitive to application variances

than the other two designs.

All of the above motors must be applied per the

guidelines listed below. In addition, for all applications

where the motor is applied in a sealed system, a

Submersible Motor Booster Installation Record (Form

3655) or its equivalent must be completed at startup and

received by Franklin Electric within 60 days. A sealed

system is one where the motor and pump intake are

mounted in a sleeve and the water feeding the pump

intake is not open to the atmosphere.

2EDUCED 6OLTAGE 3TARTERS

)NLINE "OOSTER 0UMP 3YSTEMS

Continued on next page

!00,)#!4)/.

4HREE0HASE -OTORS

Design And Operational Requirements

1. Non-Vertical Operation: Vertical Shaft-up (0°) to

Horizontal (90°) operation is acceptable as long as

THE PUMP TRANSMITS hDOWNTHRUSTv TO THE MOTOR WITHIN

3 seconds after start-up and continuously during

operation. However, it is best practice to provide a

positive slope whenever it is possible, even if it is only

a few degrees.

2. Motor, Sleeve, and Pump Support System: The

booster sleeve ID must be sized according to the

motor cooling and pump NPSHR requirements. The

support system must support the motor’s weight,

prevent motor rotation and keep the motor and pump

aligned. The support system must also allow for

thermal axial expansion of the motor without creating

binding forces.

3. Motor Support Points: A minimum of two support

points are required on the motor. One in the motor/

pump ﬂange connection area and one in the bottom

end of the motor area. The motor castings, not the

shell area, are recommended as support points. If the

support is a full length support and/or has bands in

the shell area, they must not restrict heat transfer or

deform the shell.

4. Motor Support Material and Design: The support

system shall not create any areas of cavitation or

other areas of reduced ﬂow less than the minimum

rate required by this manual. They should also be

designed to minimize turbulence and vibration and

provide stable alignment. The support materials and

locations must not inhibit the heat transfer away from

the motor.

5. Motor and Pump Alignment: The maximum

allowable misalignment between the motor, pump,

and pump discharge is 0.025 inch per 12 inches of

length (2 mm per 1000 mm of length). This must be

measured in both directions along the assembly using

the motor/pump ﬂange connection as the starting

point. The booster sleeve and support system must

be rigid enough to maintain this alignment during

assembly, shipping, operation and maintenance.

6. The best motor lubrication and heat resistance is

obtained with the factory based propylene glycol

ﬁll solution. Only when an application MUST HAVE

deionized (DI) water should the factory ﬁll solution

be replaced. When a deionized water ﬁll is required,

the motor must be derated as indicated on the below

chart. The exchange of the motor ﬁll solution to DI

)NLINE "OOSTER 0UMP 3YSTEMS CONTINUED

water must be done by an approved Franklin service

shop or representative using a vacuum ﬁll system

per Franklin’s Motor Service Manual instruction. The

motor shell then must be permanently stamped with a

D closely behind the Serial Number.

The maximum pressure that can be applied to the

motor internal components during the removal of the

factory ﬁll solution is 7 psi (0.5 bar.)

First: Determine maximum Feed Water Temperature

that will be experienced in this application. If the

feed water exceeds the maximum ambient of the

motor, both the DI water derating and a hot water

application derating must be applied.

Second: Determine the Pump Load Multiplier from the

appropriate Service Factor curve. (Typical 1.15

Service Factor is for 60 Hz ratings &1.00 Service

Factor for 50 Hz ratings).

Third: Multiply the Pump Load Requirement times the pump

load multiplier number indicated on the vertical axis

to determine the Minimum Motor Nameplate Rating.

Fourth: Select a motor with a nameplate equal or higher than

the above calculated value.

7. Motor Alterations - Sand Slinger & Check Valve

Plug: /N v AND v MOTORS THE RUBBER SAND SLINGER

located on the shaft must be removed. If a pipe plug

is covering the check valve, it must be removed.

The special Booster motor already has these

modiﬁcations.

8. Frequency of Starts: Fewer than 10 starts per

24-hour period are recommended. Allow at least 20

minutes between shutdown and start-up of the motor.

FIG. 12

1.8

1.7

1.6

1.5

1.4

1.3

1.2

1.1

30 25 20 15 10

1.75

1.65

1.55

1.45

1.35

1.25

1.15

1.05

1.00 Service Factor (50Hz)

1.15 Service Factor (60Hz)

Derating Factor for Motors That Must Have Their Factory Fill

Replaced With Deionized Water 8" Encapsulated Motor

Feed Water Temperature (°C)

Pump Load Multiplier

37 Continued on next page

!00,)#!4)/.

4HREE0HASE -OTORS

9. Controls-Soft Starters and VFDs: Reduced voltage

starters and variable speed drives (inverter drives)

may be used with Franklin three-phase submersible

motors to reduce starting current, upthrust, and

mechanical stress during start-up. The guidelines

for their use with submersible motors are different

than with normal air cooled motor applications.

Refer to the Franklin Electric Application, Installation

and Maintenance (AIM) Manual Reduced Voltage

Starters section or Variable Speed Submersible

Pump Operation, Inverter Drives sections for speciﬁc

details including required ﬁltering.

10. Motor Overload Protection: Submersible motors

require properly sized ambient compensated

Class 10 quick-trip overloads per Franklin’s AIM

Manual guidelines to protect the motor. Class 20

or higher overloads are NOT acceptable. Franklin’s

SubMonitor is strongly recommended for all large

submersibles since it is capable of sensing motor

heat without any additional wiring to the motor.

Applications using Soft Starters with a SubMonitor

require a start-up bypass - consult the factory for

details. SubMonitor can not be used in applications

using a VFD control.

11. Motor Surge Protection: Properly sized, grounded

and dedicated motor surge arrestors must be

installed in the supply line of the booster module as

close to the motor as possible. This is required on

all systems including those using soft-starters and

variable speed drives (inverter drives).

12. Wiring: Franklin’s lead assemblies are only sized

for submerged operation in water to the motor

nameplate maximum ambient temperature and

may overheat and cause failure or serious injury

if operated in air. Any wiring not submerged must

meet applicable national and local wiring codes and

)NLINE "OOSTER 0UMP 3YSTEMS CONTINUED

Franklin Cable Chart tables 16-21. (Notice: wire size,

wire rating and insulation temperature rating must be

known when determining its suitability to operate in

air or conduit. Typically, for a given size and rating,

as the insulation temperature rating increases its

ability to operate in air or conduit also increases.)

13. Check Valves: Spring-loaded check valves must

be used on start-up to minimize motor upthrusting,

water hammer, or in multiple booster (parallel)

applications to prevent reverse ﬂow.

14. Pressure Relief Valves: A pressure relief valve is

required and must be selected to ensure that, as the

pump approaches shut-off, it never reaches the point

that the motor will not have adequate cooling ﬂow

past it.

15. System Purge (Can Flooding): An air bleeder

valve must be installed on the booster sleeve so that

ﬂooding may be accomplished prior to booster start-

up. Once ﬂooding is complete, the booster should

be started and brought up to operating pressure as

quickly as possible to minimize the duration of an

upthrust condition. At no time should air be allowed

to gather in the booster sleeve because this will

prevent proper cooling of the motor and permanently

damage it.

16. System Flush – Must Not Spin Pump: Applications

may utilize a low ﬂow ﬂushing operation. Flow

through the booster sleeve must not spin the pump

impellers and the motor shaft. If spinning takes

place, the bearing system will be permanently

damaged and the motor life shortened. Consult the

booster pump manufacturer for maximum ﬂow rate

through the pump when the motor is not energized.

Based on 30 °C maximum ambient with cable length of 100 feet or less.

Table 38 Franklin Cable chart (See 12. Wiring)

CABLE

TEMP.

RATING

(°C)

MOTOR

NAMEPLATE

RATED AMPS

FULL LOAD

#10 AWG #8 AWG #6 AWG #4 AWG #2 AWG

IN AIR IN

CONDUIT IN AIR IN

CONDUIT

75 3-LEAD (DOL) 40A 28A 56A 40A 76A 52A 100A 68A 136A 92A

3,(+@¬ 69A 48A 97A 69A 132A 90A 173A 118A 236A 159A

90 3-LEAD (DOL) 44A 32A 64A 44A 84A 60A 112A 76A 152A 104A

3,(+@¬ 76A 55A 111A 76A 145A 104A 194A 132A 263A 180A

125 3-LEAD (DOL) 66A 46A 77A 53A 109A 75A 153A 105A 195A 134A

3,(+@¬ 114A 80A 133A 91A 188A 130A 265A 181A 337A 232A

Continued on next page

!00,)#!4)/.

4HREE0HASE -OTORS

17. Open Atmosphere Booster Pump Systems: When

an open booster is placed in a lake, tank, etc. that is

open to atmospheric pressure, the water level must

provide sufﬁcient head pressure to allow the pump

to operate above its NPSHR requirement at all times

and all seasons. Adequate inlet pressure must be

provided prior to booster start-up.

Four Continuous Monitoring System Requirements

for Sealed Booster Systems.

1. Water Temperature: Feed water on each

booster must be continuously monitored and

not allowed to exceed the motor nameplate

maximum ambient temperature at any time. IF

THE INLET TEMPERATURE EXCEEDS THE

MOTOR NAMEPLATE MAXIMUM AMBIENT

TEMPERATURE, THE SYSTEM MUST

SHUTDOWN IMMEDIATELY TO PREVENT

PERMANENT MOTOR DAMAGE. If feed water

temperatures are expected to be above the

allowable temperature, the motor must be derated.

See Franklin’s AIM Manual Hot Water Applications

section for derating guidelines. (The high

temperature feed water derating is in addition to the

exchange to DI water derating if the motor factory ﬁll

solution was exchanged to DI water.)

2. Inlet Pressure: The inlet pressure on each booster

module must be continuously monitored. It must

always be positive and higher than the NPSHR (Net

Positive Suction Head Requirement) of the pump.

A minimum of 20 PSIG (1.38 Bar) is required at all

times, except for 10 seconds or less when the motor

is starting and the system is coming up to pressure.

)NLINE "OOSTER 0UMP 3YSTEMS CONTINUED

Even during these 10 seconds the pressure must

remain positive and be higher than the NPSHR (Net

Positive Suction Head Requirement) of the pump.

PSIG is the actual value displayed on a pressure

gauge in the system piping. PSIG is the pressure

above the atmospheric conditions. If at any time

these pressure requirements are not being met, the

motor must be de-energized immediately to prevent

permanent damage to the motor. Once the motor is

damaged, it is usually not immediately noticeable,

but progresses and results in a premature motor

failure weeks or months after the damage occurred.

Motors that will be exposed to pressure in excess

of 500 psi (34.47 Bar) must undergo special high

pressure testing. Consult factory for details

and availability.

3. Discharge Flow: The ﬂow rate for each pump must

not be allowed to drop below the motor minimum

cooling ﬂow requirement. IF THE MOTOR MINIMUM

COOLING FLOW REQUIREMENT IS NOT BEING

MET FOR MORE THAN 10 SECONDS, THE

SYSTEM MUST BE SHUT DOWN IMMEDIATELY

TO PREVENT PERMANENT MOTOR DAMAGE.

4. Discharge Pressure: The discharge pressure

must be monitored to ensure that a downthrust load

toward the motor is present within 3 seconds after

start-up and continuously during operation.

IF THE MOTOR DISCHARGE PRESSURE IS NOT

ADEQUATE TO MEET THIS REQUIREMENT, THE

SYSTEM MUST BE SHUT DOWN IMMEDIATELY

TO PREVENT PERMANENT MOTOR DAMAGE.

!00,)#!4)/.

4HREE0HASE -OTORS

6ARIABLE &REQUENCY $RIVE 3UBMERSIBLE -OTOR 2EQUIREMENTS

Franklin Electric’s three-phase, encapsulated

submersible motors can be used with variable frequency

drives (VFD) when applied within the guidelines below.

All three-phase, encapsulated submersible motors must

have the VFD sized based on the motor’s nameplate

maximum amps, not horsepower. The continuous rated

amps of the VFD must be equal to or greater than the

motor’s nameplate maximum amps or warranty will be

void.

Franklin Electric’s single-phase, 2- and 3-wire,

encapsulated submersible motors can only be used with

the appropriate Franklin constant pressure controller.

Franklin Electric’s submersible motor Application

Installation Maintenance (AIM) manual should be

checked for the latest guidelines and can be found online

at www.franklin-electric.com.

WARNING: There is a potential shock hazard from

contact with and/or touching the insulated cables

connected to the variable frequency drive output

anytime the motor has energy applied.

/UTPUT &ILTER 2EQUIREMENT 4EST

./4)#%: An incoming power supply or line-side ﬁlter for

the drive does not replace the need for additional output

ﬁlters.

!N OUTPUT lLTER IS REQUIRED IF THE ANSWER IS YES

TO ONE OR BOTH OF THE ITEMS BELOW

#1 - Is the VFD’s pulse width modulation (PWM) voltage

rise-time (dV/dt) more than 500 Volts per micro-second

(500 V/µ-second)?

#2 - Is the motor nameplate voltage more than 379

Volts and is the cable from drive-to-motor more than

50 ft (15.2 m)?

./4)#%

More than 99% of the drives applied on water well

submersible motors will require the purchase of

additional output ﬁltering based on question #1.

Output ﬁlters can be expensive. However, when needed,

it is required for the motor to be considered for warranty.

Make sure this item is not overlooked when quoting

a job.

PWM dV/dt value can be deﬁned as: the rate at which

voltage is changing with time or how fast the voltage

is accelerating. This information can be supplied by

the drive manufacturer or the manufacturer’s drive

speciﬁcation sheet. The dV/dt value cannot be measured

with typical ﬁeld equipment, even when using a true-RMS

voltage/amperage multi-meter.

Franklin Electric has a line of VFDs that are speciﬁcally

designed for Franklin application systems. These VFDs

are used in the MonoDrive and SubDrive constant

pressure systems. Franklin drive systems have the

required additional output ﬁltering installed; however,

the SubDrive HPX does not.

4YPES OF /UTPUT &ILTERS

A resistor-inductor-capacitor (RLC) ﬁlter has both a high

pass ﬁlter & a low pass ﬁlter section and are considered

the best practice, but a high pass reactor ﬁlter is also

acceptable.

Filters should be recommended by the drive manufacturer;

for the correct recommendations provide them with

answers to all ﬁve of the items below.

2%15)2%$ )4%-3 &/2 02/0%2 6&$ &),4%2 3):).'

(1) VFD model (2) Carrier frequency setting (3) Motor

nameplate voltage (4) Motor nameplate max amps

(5) Cable length from the drive output terminals

to the motor

)NPUT #URRENT  -OTOR

/VERLOAD 0ROTECTION

s -OTOR INPUT CURRENT SHOULD BE SET AT THE SYSTEMS

typical operating current when running at

nameplate rated voltage and frequency (Hz).

s -OTOR OVERLOAD PROTECTION SHOULD BE SET TO TRIP AT

115% of the system’s typical operating current.

s -OTOR OVERLOAD PROTECTION MUST TRIP EQUAL TO

or faster than NEMA Class 10 motor overload

curve requirements.

-OTOR -AXIMUM ,OAD ,IMITS

s 4HE SYSTEM MUST NEVER OPERATE IN EXCESS OF THE MOTOR

nameplate maximum amps.

s /N  (Z MOTORS NAMEPLATE AMPS ARE MAXIMUM

amps as these motors have a 1.0 service factor.

!00,)#!4)/.

4HREE0HASE -OTORS

-OTOR /PERATING (ERTZ #OOLING

2EQUIREMENTS  5NDERLOAD

3ETTINGS

s 3TANDARD PRACTICE FOR LARGE 6&$ INSTALLATIONS IS TO LIMIT

the operation to 60 Hz max. Operating at greater than

60 Hz requires special system design considerations.

s 4HE MOTOR MUST NEVER OPERATE BELOW  (Z 4HIS IS

the minimum speed required to provide correct bearing

lubrication.

s 4HE MOTORS OPERATING SPEED MUST ALWAYS OPERATE

so the minimum water ﬂow requirements of 0.5 ft/sec

for 6-inch & 8-inch motors and 0.25 ft/sec for 4-inch

motors is supplied.

s 4HE MOTOR UNDERLOAD PROTECTION IS NORMALLY SET TO

trip at 80% of the system’s typical operating current.

However, the underload trip point must be selected

so that minimum ﬂow requirements are always met.

3TARTING  3TOPPING 2AMP 3ETTINGS

s 4HE MOTOR MUST REACH OR PASS THE  (Z OPERATING

speed within 1 second of the motor being energized.

If this does not occur, the motor bearings will be

damaged and the motor life reduced.

s 4HE BEST STOPPING METHOD IS TO TURN POWER

off followed by a natural coast to stop.

s ! CONTROLLED STOP FROM  (Z TO  (Z IS ALLOWED IF THE

time does not exceed 1 second.

$RIVE #ARRIER &REQUENCY

s 4HE CARRIER FREQUENCY IS SET IN THE lELD 4HE DRIVE

typically has a selectable range between 2k and

12k Hz. The higher the carrier wave frequency setting,

the greater the voltage spikes; the lower the carrier

wave frequency setting, the rougher/poorer the shape

of the power curve.

s 4HE CARRIER FREQUENCY SHOULD BE SET WITHIN THE RANGE

of 4k to 5k Hz for encapsulated submersible motors.

!PPLICATION &UNCTION 3ETTING

s )F THE 6&$ HAS A SETTING OF CENTRIFUGAL PUMP OR

propeller fan it should be used.

s #ENTRIFUGAL PUMPS AND FANS HAVE SIMILAR

load characteristics.

6ARIABLE &REQUENCY $RIVE 3UBMERSIBLE -OTOR 2EQUIREMENTS

6&$ &REQUENCY OF 3TARTS

s +EEPING THE STARTS PER DAY WITHIN THE RECOMMENDED

numbers shown in the frequency of starts section of

the AIM manual provides the best system life.

However, since in-rush current is typically reduced

when used with a properly conﬁgured VFD, large

3-phase submersible motors can be started more

frequently. In all cases a minimum of 7 minutes

must be allowed between a power off and the next

restart attempt or consecutive restart attempts.

.%-! -' !BOVE 'ROUND -OTOR

3TANDARD #OMMENTS

s &RANKLIN %LECTRIC ENCAPSULATED SUBMERSIBLE MOTORS

are not declared inverter duty motors by NEMA MG1

standards. The reason is NEMA MG1 standard part

31 does not include a section covering encapsulated

winding designs.

s &RANKLIN SUBMERSIBLE MOTORS CAN BE USED WITH 6&$S

without problems or warranty concerns providing

Franklin's Application Installation Maintenance (AIM)

manual guidelines are followed. See Franklin's on-line

AIM manual for the latest guidelines.

).34!,,!4)/.

!LL -OTORS

v 3UPER 3TAINLESS  $IMENSIONS

3TANDARD 7ATER 7ELL

1.508"

1.498"

1.48"

MAX

0.030" R

MAX

0.97"

0.79"

0.161" MAX LEAD

BOSS HEIGHT

3.75" DIA.

0.50" MIN.

FULL SPLINE

5/16" - 24 UNF-2A

MOUNTING STUDS

14 TOOTH 24/48"

DIAMETRAL PITCH

v (IGH 4HRUST  $IMENSIONS

3TANDARD 7ATER 7ELL

5.44" DIA.

0.250"

0.240"

3.000"

2.997"

1.0000"

0.9995" DIA.

.94" MIN.

FULL SPLINE 2.875"

2.869"

6.25"

CHECK

VALV E

15 TOOTH 16/32"

DIAMETRAL PITCH

1/2

- 20 UNF-2B

MOUNTING HOLES

0.75"

v  $IMENSIONS

3TANDARD 7ATER 7ELL

v  $IMENSIONS

3TANDARD 7ATER 7ELL

* Motor lengths and shipping weights are available on Franklin Electric’s web site (www.franklin-electric.com) or by

calling Franklin’s submersible hotline (800-348-2420).

1.508"

1.498"

1.48"

MAX

0.030" R

MAX

0.161" MAX LEAD

BOSS HEIGHT

3.75" DIA.

0.50" MIN.

FULL SPLINE

1.09"

0.91"

5/16" - 24 UNF-2A

MOUNTING STUDS

14 TOOTH 24/48"

DIAMETRAL PITCH

40 to 100 hp

5.000"

4.997"

5.130"

5.120"

1.69"

MIN FULL

SPLINE

0.240"

23 TOOTH 16/32"

DIAMETRAL PITCH

SHAFT DIA

1.5000"

1.4990"

CHECK

VALVE

WATER

WELL

MODELS

PIPE PLUG

STAINLESS

STEEL

MODELS

M8 x 1.25 6G

GROUND

SCREW

7.70" DIA

MAX

7.00"

FINNED

4.000"

3.990"

23 TOOTH 16/32"

DIAMETRAL PITCH

SHAFT DIA

1.5000"

1.4990"

5.130"

5.120"

M8 x 1.25 6G

GROUND

SCREW

2.75"

FINNED

4.000"

3.990"

125 to 200 hp

5.000"

4.997"

1.69"

MIN FULL

SPLINE

0.240"

CHECK

VALVE

7.70" DIA

MAX

MOUNTING HOLES

CLEARANCE FOR

5/8" BOLTS

1.06"

0.94"

1.06"

0.94"

).34!,,!4)/.

!LL -OTORS

4" Motors with Jam Nut:

15 to 20 ft-lb (20 to 27 Nm)

4" Motors with 2 Screw Clamp Plate:

35 to 45 in-lb (4.0 to 5.1 Nm)

6" Motors:

40 to 50 ft-lb (54 to 68 Nm)

8" Motors with 1-3/16" to 1-5/8" Jam Nut:

50 to 60 ft-lb (68 to 81 Nm)

8" Motors with 4 Screw Clamp Plate:

Apply increasing torque to the screws equally in a

criss-cross pattern until 80 to 90 in-lb (9.0 to 10.2

Nm) is reached.

Jam nut tightening torques recommended for ﬁeld

assembly are shown. Rubber compression set within the

ﬁrst few hours after assembly may reduce the jam nut

torque. This is a normal condition which does not indicate

reduced seal effectiveness. Retightening is not required,

but is permissible and recommended if original torque

was questionable.

A motor lead assembly should not be reused. A new lead

assembly should be used whenever one is removed from

the motor, because rubber set and possible damage from

removal may prevent proper resealing of the old lead.

All motors returned for warranty consideration must

have the lead returned with the motor.

Assemble coupling with non-toxic FDA approved

waterproof grease such as Mobile FM102, Texaco

CYGNUS2661, or approved equivalent. This prevents

abrasives from entering the spline area and prolongs

spline life.

A common question is why motor leads are smaller than

speciﬁed in Franklin’s cable charts.

The leads are considered a part of the motor and actually

are a connection between the large supply wire and the

motor winding. The motor leads are short and there is

virtually no voltage drop across the lead.

In addition, the lead assemblies operate under water,

while at least part of the supply cable must operate in

air. Lead assemblies running under water operate cooler.

CAUTION: Lead assemblies on submersible motors

are suitable only for use in water and may overheat

and cause failure if operated in air.

3HAFT (EIGHT AND &REE %ND 0LAY

If the height, measured from the

pump-mounting surface of the

motor, is low and/or end play

exceeds the limit, the motor thrust

bearing is possibly damaged, and

should be replaced.

4IGHTENING -OTOR ,EAD #ONNECTOR *AM .UT

Table 42

0UMP TO -OTOR #OUPLING

3UBMERSIBLE ,EADS AND #ABLES

MOTOR NORMAL

SHAFT HEIGHT

DIMENSION

SHAFT HEIGHT

FREE END PLAY

MIN. MAX.

4" 1 1/2" 38.1 mm 1.508"

1.498"

38.30

38.05

0.010"

0.25 mm

0.045"

1.14 mm

6" 2 7/8" 73.0 mm 2.875"

2.869"

73.02

72.88

0.030"

0.76 mm

0.050"

1.27 mm

8" TYPE 1 4" 101.6 mm 4.000"

3.990"

101.60

101.35

0.008"

0.20 mm

0.032"

0.81 mm

8" TYPE 2.1 4" 101.6 mm 4.000"

3.990"

101.60

101.35

0.030"

0.76 mm

0.080"

2.03 mm

After assembling the motor to the pump, torque mounting

fasteners to the following:

4" Pump and Motor: 10 lb-ft (14 Nm)

6" Pump and Motor: 50 lb-ft (68 Nm)

8" Pump and Motor: 120 lb-ft (163 Nm)

0UMP TO -OTOR !SSEMBLY

-!).4%.!.#%

!LL -OTORS

3YSTEM 4ROUBLESHOOTING

POSSIBLE CAUSE CHECKING PROCEDURES CORRECTIVE ACTION

A. No power or incorrect voltage. Check voltage at line terminals.

The voltage must be ± 10% of rated voltage. Contact power company if voltage is incorrect.

B. Fuses blown or circuit breakers tripped.

Check fuses for recommended size and

check for loose, dirty or corroded

connections in fuse receptacle. Check

for tripped circuit breakers.

Replace with proper fuse or reset

circuit breakers.

C. Defective pressure switch.

Check voltage at contact points. Improper

contact of switch points can cause voltage

less than line voltage.

Replace pressure switch or clean points.

D. Control box malfunction. For detailed procedure, see pages 48-56. Repair or replace.

E. Defective wiring. Check for loose or corroded connections

or defective wiring Correct faulty wiring or connections.

F. Bound pump.

Check for misalignment between pump

and motor or a sand bound pump.

Amp readings will be 3 to 6 times higher

than normal until the overload trips

Pull pump and correct problem. Run new

installation until the water clears

G. Defective cable or motor. For detailed procedure, see pages 46 & 47. Repair or replace.

A. Pressure switch. Check setting on pressure switch and

examine for defects. Reset limit or replace switch.

B. Check valve - stuck open. Damaged or defective check valve will

not hold pressure. Replace if defective.

C. Waterlogged tank. Check air charge Clean or replace.

D. Leak in system. Check system for leaks. Replace damaged pipes or repair leaks.

Motor Does Not Start

Motor Starts Too Often

-!).4%.!.#%

!LL -OTORS

3YSTEM 4ROUBLESHOOTING

POSSIBLE CAUSE CHECKING PROCEDURES CORRECTIVE ACTION

A. Pressure switch. Check switch for welded contacts.

Check switch adjustments. Clean contacts, replace switch, or adjust setting.

B. Low water level in well.

Pump may exceed well capacity. Shut off

pump, wait for well to recover. Check

static and drawdown level from well head.

Throttle pump output or reset pump to lower level.

Do not lower if sand may clog pump.

C. Leak in system. Check system for leaks. Replace damaged pipes or repair leaks.

D. Worn pump.

Symptoms of worn pump are similar to

those of drop pipe leak or low water level

in well. Reduce pressure switch setting, if

pump shuts off worn parts may be the fault.

Pull pump and replace worn parts.

E. Loose coupling or broken motor shaft. Check for loose coupling or damaged shaft. Replace worn or damaged parts.

F. Pump screen blocked. Check for clogged intake screen. Clean screen and reset pump depth.

G. Check valve stuck closed. Check operation of check valve. Replace if defective.

H. Control box malfunction. See pages 47-55 for single-phase. Repair or replace.

A. Incorrect voltage. Using voltmeter, check the line terminals.

Voltage must be within ± 10% of rated voltage. Contact power company if voltage is incorrect.

B. Overheated protectors.

Direct sunlight or other heat source can raise control

box temperature causing protectors to trip. The box

must not be hot to touch.

Shade box, provide ventilation or move

box away from source.

C. Defective control box. For detailed procedures, see pages 47-55. Repair or replace.

D. Defective motor or cable. For detailed procedures, see pages 45 & 46. Repair or replace.

E. Worn pump or motor. Check running current, see tables 13, 22, 24 & 27. Replace pump and/or motor.

Motor Runs Continuously

Motor Runs But Overload Protector Trips

-!).4%.!.#%

!LL -OTORS

GROUND

{

POWER

SUPPLY BLACK

{

YELLOW

RED

GROUND

POWER MUST

BE SHUT OFF

BLACK

YELLOW

RED

L1 L2 RYB

PUMP

OHMMETER

SET AT R X 1

GROUND

{

POWER

SUPPLY BLACK

{

YELLOW

RED

GROUND

POWER MUST

BE SHUT OFF

BLACK

YELLOW

RED

L1 L2 RYB

PUMP

MEGGER

OR OHMMETER

SET AT R X 100K

CONNECT

THIS LEAD

TO GROUND

ATTACH THIS LEAD

TO WELL CASING OR

DISCHARGE PIPE

FIG. 13 FIG. 14

Table 45 Preliminary Tests - All Sizes Single- and Three-Phase

TEST PROCEDURE WHAT IT MEANS

Insulation

Resistance

1. Open master breaker and disconnect all leads from control

box or pressure switch (QD type control, remove lid) to

avoid electric shock hazard and damage to the meter.

2. Use a megohmmeter or set the scale lever to R X 100K

on an ohmmeter. Zero the meter.

3. Connect one meter lead to any one of the motor leads

and the other lead to the metal drop pipe. If the drop pipe is

plastic, connect the meter lead to ground.

1. If the ohms value is normal (table 46), the motor is

not grounded and the cable insulation is not damaged.

2. If the ohms value is below normal, either the windings

are grounded or the cable insulation is damaged.

Check the cable at the well seal as the insulation is

sometimes damaged by being pinched.

Winding

Resistance

1. Open master breaker and disconnect all leads from control

box or pressure switch (QD type control, remove lid) to

avoid electric shock hazard and damage to the meter.

2. Set the scale lever to R X 1 for values under 10 ohms.

For values over 10 ohms, set the scale lever to R X 10.

hZEROv THE OHMMETER

3. On 3-wire motors measure the resistance of yellow to black

(main winding) and yellow to red (start winding).

On 2-wire motors: measure the resistance from line-to-line.

Three-phase motors: measure the resistance line-to-line

for all three combinations.

1. If all ohms values are normal (tables 13, 22, 24 & 27), the

motor windings are neither shorted nor open, and the

cable colors are correct

2. If any one value is less than normal, the motor

is shorted.

3. If any one ohm value is greater than normal, the

winding or the cable is open, or there is a poor cable

joint or connection.

4. If some ohms values are greater than normal and some

less on single-phase motors, the leads are mixed. See

page 46 to verify cable colors.

-!).4%.!.#%

!LL -OTORS

)NSULATION 2ESISTANCE 2EADINGS

The values below are for copper conductors. If aluminum

conductor drop cable is used, the resistance will be

higher. To determine the actual resistance of the

aluminum drop cable, divide the ohm readings from this

chart by 0.61. This chart shows total resistance of cable

from control to motor and back.

Winding Resistance Measuring

The winding resistance measured at the motor should

fall within the values in tables 13, 22, 24 & 27. When

measured through the drop cable, the resistance of

the drop cable must be subtracted from the ohmmeter

readings to get the winding resistance of the motor. See

table below.

Insulation resistance varies very little with rating. Motors of all hp, voltage, and phase rating have similar values of

insulation resistance.

The table above is based on readings taken with a megohm meter with a 500 VDC output. Readings may vary using a lower

voltage ohmmeter, consult Franklin Electric if readings are in question.

Table 46 Normal ohm and Megohm Values Between All Leads and Ground

Table 46A DC Resistance in ohms per 100 ft of Wire (Two conductors) @ 50 °F

CONDITION OF MOTOR AND LEADS OHMS VALUE MEGOHM VALUE

A new motor (without drop cable).

A used motor which can be reinstalled in well.

200,000,000 (or more)

10,000,000 (or more)

200.0 (or more)

10.0 (or more)

MOTOR IN WELL. READINGS ARE FOR DROP CABLE PLUS MOTOR.

2,000,000 (or more)

500,000 - 2,000,000

Less than 500,000

2.0 (or more)

0.50 - 2.0

Less than .50

New motor.

Motor in good condition.

Insulation damage, locate and repair.

AWG OR MCM WIRE SIZE (COPPER) 14 12 10 8 6 4 3 2

OHMS 0.544 0.338 0.214 0.135 0.082 0.052 0.041 0.032

1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700

0.026 0.021 0.017 0.013 0.010 0.0088 0.0073 0.0063 0.0056 0.0044 0.0037 0.0032

2ESISTANCE OF $ROP #ABLE OHMS

-!).4%.!.#%

3INGLE0HASE -OTORS  #ONTROLS

WARNING: Power must be on for these tests. Do not

touch any live parts.

A. VOLTAGE MEASUREMENTS

Step 1. Motor Off

1. Measure voltage at L1 and L2 of pressure switch

or line contactor.

2. Voltage Reading: Should be ± 10% of

motor rating.

Step 2. Motor Running

1. Measure voltage at load side of pressure switch

or line contactor with pump running.

2. Voltage Reading: Should remain the same except

for slight dip on starting. Excessive voltage

drop can be caused by loose connections, bad

contacts, ground faults, or inadequate

power supply.

3. Relay chatter is caused by low voltage or

ground faults.

If the colors on the individual drop cables cannot be

found with an ohmmeter, measure:

Cable 1 to Cable 2

Cable 2 to Cable 3

Cable 3 to Cable 1

Find the highest resistance reading.

The lead not used in the highest reading is the

yellow lead.

Use the yellow lead and each of the other two leads to

get two readings:

Highest is the red lead.

Lowest is the black lead.

)DENTIlCATION /F #ABLES 7HEN #OLOR #ODE )S 5NKNOWN (Single-Phase 3-Wire Units)

EXAMPLE:

The ohmmeter readings were:

Cable 1 to Cable 2 - 6 ohms

Cable 2 to Cable 3 - 2 ohms

Cable 3 to Cable 1 - 4 ohms

The lead not used in the highest reading (6 ohms) was

Cable 3—Yellow

From the yellow lead, the highest reading (4 ohms) was

To Cable 1—Red

From the yellow lead, the lowest reading (2 ohms) was

To Cable 2—Black

3INGLE0HASE #ONTROL "OXES

B. CURRENT (AMP) MEASUREMENTS

1. Measure current on all motor leads.

2. Amp Reading: Current in red lead should

momentarily be high, then drop within one second

to values in table 13. This veriﬁes relay or solid

state relay operation. Current in black and yellow

leads should not exceed values in table 13.

3. Relay or switch failures will cause red lead

current to remain high and overload tripping.

4. Open run capacitor(s) will cause amps to be

higher than normal in the black and yellow motor

leads and lower than normal in the red

motor lead.

5. A bound pump will cause locked rotor amps and

overloading tripping.

6. Low amps may be caused by pump running at

shutoff, worn pump, or stripped splines.

7. Failed start capacitor or open switch/relay are

indicated if the red lead current is not

momentarily high at starting.

CAUTION: The tests in this manual for components such as capacitors, relays, and QD switches should be

regarded as indicative and not as conclusive. For example, a capacitor may test good (not open, not shorted) but

may have lost some of its capacitance and may no longer be able to perform its function.

Checking and Repairing Procedures (Power On)

-!).4%.!.#%

3INGLE0HASE -OTORS  #ONTROLS

Integral Horsepower Control Box (Power Off)

A. OVERLOADS (Push Reset Buttons to make sure

contacts are closed.)

1. Meter Setting: R x 1.

2. Connections: Overload terminals.

3. Correct meter reading: Less than 0.5 ohms.

B. CAPACITOR (Disconnect leads from one side of

each capacitor before checking.)

1. Meter Setting: R x 1,000.

2. Connections: Capacitor terminals.

3. Correct meter reading: Pointer should swing toward

zero, then drift back to inﬁnity, except for capacitors

with resistors which will drift back to 15,000 ohms.

C. POTENTIAL (VOLTAGE) RELAY

Step 1. Coil Test

1. Meter setting: R x 1,000.

2. Connections: #2 & #5.

3. Correct meter readings: 4.5-7.0 (4,500 to 7,000

ohms) for all models.

QD, Solid State Control Box (Power Off)

A. START CAPACITOR AND RUN CAPACITOR IF

APPLICABLE (CRC)

1. Meter Setting: R x 1,000.

2. Connections: Capacitor terminals.

3. Correct meter reading: Pointer should swing

toward zero, then back to inﬁnity.

B. Q.D. (BLUE) RELAY

Step 1. Triac Test

1. Meter setting: R x 1,000.

2. Connections: Cap and B terminal.

3. Correct meter reading: Inﬁnity for all models.

Step 2. Coil Test

1. Meter Setting: R x 1.

2. Connections: L1 and B.

3. Correct meter reading: Zero ohms for all models.

CAUTION: The tests in this manual for components such as capacitors, relays, and QD switches should be regarded as

indicative and not as conclusive. For example, a capacitor may test good (not open, not shorted) but may have lost some

of its capacitance and may no longer be able to perform its function.

C. POTENTIAL (VOLTAGE) RELAY

Step 1. Coil Test

1. Meter setting: R x 1,000.

2. Connections: #2 & #5.

3. Correct meter readings:

For 115 Volt Boxes:

0.7-1.8 (700 to 1,800 ohms).

For 230 Volt Boxes:

4.5-7.0 (4,500 to 7,000 ohms).

Step 2. Contact Test

1. Meter setting: R x 1.

2. Connections: #1 & #2.

3. Correct meter reading: Zero for all models.

Step 2. Contact Test

1. Meter Setting: R x 1.

2. Connections: #1 & #2.

3. Correct meter reading: Zero ohms for all models.

D. CONTACTOR

Step 1. Coil

1. Meter setting: R x 100

2. Connections: Coil terminals

3. Correct meter reading:

1.8-14.0 (180 to 1,400 ohms)

Step 2. Contacts

1. Meter Setting: R X 1

2. Connections: L1 & T1 or L2 & T2

3. Manually close contacts

4. Correct meter reading: Zero ohms

/HMMETER 4ESTS

-!).4%.!.#%

3INGLE0HASE -OTORS  #ONTROLS

FOOTNOTES:

(1) Control boxes supplied with QD Relays are designed to operate on 230-volt systems. For 208-volt systems

or where line voltage is between 200 volts and 210 volts use the next larger cable size, or use a boost transformer

to raise the voltage.

(2) Voltage relays kits for 115-volts (305 102 901) and 230-volts (305 102 902) will replace current, voltage or QD

Relays, and solid state switches.

(1) For Control Boxes with model numbers that end with 4915.

Table 49 QD Control Box Parts 60 Hz

Table 49A QD Capacitor Replacement Kits

Table 49C QD Relay Replacement Kits

Table 49B Overload Kits 60 Hz

HP VOLTS CONTROL BOX

MODEL NUMBER QD (BLUE) RELAY START

CAPACITOR MFD VOLTS RUN

CAPACITOR MFD VOLTS

1/3

115 280 102 4915 223 415 905 275 464 125 159-191 110

230 280 103 4915 223 415 901 275 464 126 43-53 220

1/2

115 280 104 4915 223 415 906 275 464 201 250-300 125

230 280 105 4915 223 415 902 275 464 105 59-71 220

230 282 405 5015 (CRC) 223 415 912 275 464 126 43-53 220 156 362 101 15 370

3/4

230 280 107 4915 223 415 903 275 464 118 86-103 220

230 282 407 5015 (CRC) 223 415 913 275 464 105 59-71 220 156 362 102 23 370

230 280 108 4915 223 415 904 275 464 113 105-126 220

230 282 408 5015 (CRC) 223 415 914 275 464 118 86-103 220 156 362 102 23 370

CAPACITOR NUMBER KIT

275 464 105 305 207 905

275 464 113 305 207 913

275 464 118 305 207 918

275 464 125 305 207 925

275 464 126 305 207 926

275 464 201 305 207 951

156 362 101 305 203 907

156 362 102 305 203 908

QD RELAY NUMBER KIT

223 415 901 305 101 901

223 415 902 305 101 902

223 415 903 305 101 903

223 415 904 305 101 904

223 415 905 305 101 905

223 415 906 305 101 906

223 415 912 (CRC) 305 105 901

223 415 913 (CRC) 305 105 902

223 415 914 (CRC) 305 105 903

HP VOLTS KIT (1)

1/3 115 305 100 901

1/3 230 305 100 902

1/2 115 305 100 903

1/2 230 305 100 904

3/4 230 305 100 905

1 230 305 100 906

-!).4%.!.#%

3INGLE0HASE -OTORS  #ONTROLS

FOOTNOTES:

(1) Lightning arrestors 150 814 902 are suitable for all control boxes.

(2) S = Start, M = Main, L = Line, R = Run

Deluxe = Control box with line contactor.

(3) For 208-volt systems or where line voltage is between 200 volts and 210 volts, a low voltage relay is required. On 3

hp and smaller control boxes use relay part 155 031 103 in place of 155 031 102 and use the next larger cable size

than speciﬁed in the 230-volt table. On 5 hp and larger use relay 155 031 602 in place of 155 031 601 and next

larger wire. Boost transformers per page 15 are an alternative to special relays and cable.

(4) Control box model 282 300 8610 is designed for use with motors having internal overload protectors. If used with a

1.5 hp motor manufactured prior to date code 06H18, Overload/Capacitor Kit 305 388 901 is required.

(5) Control box model 282 300 8110 with date code 11C19 (March 2011) and newer contain 15 MFD run capacitor

and both start and run overloads. This box is designed for use with any Franklin 1.5 hp motor.

Table 50 Integral Horsepower Control Box Parts 60 Hz

MOTOR

SIZE

MOTOR

RATING HP

CONTROL BOX (1)

MODEL NO.

CAPACITORS OVERLOAD (2)

PART NO.

RELAY (3)

PART NO.

CONTACTOR (2)

PART NO.

PART NO. (2) MFD. VOLTS QTY.

4" 1 - 1.5

STANDARD

282 300 8110

(See Note 5)

275 464 113 S

155 328 102 R

105-126

220

370

1275 411 107 155 031 102

282 300 8110

(See Note 5)

275 464 113 S

155 328 101 R

105-126

220

370

275 411 114 S

275 411 113 M 155 031 102

282 300 8610 275 464 113 S

155 328 101 R

105-126

220

370

None

(See Note 4) 155 031 102

4" 2

STANDARD 282 301 8110 275 464 113 S

155 328 103 R

105-126

220

370

275 411 117 S

275 411 113 M 155 031 102

4" 2

DELUXE 282 301 8310 275 464 113 S

155 328 103 R

105-126

220

370

275 411 117 S

275 411 113 M 155 031 102 155 325 102 L

4" 3

STANDARD 282 302 8110 275 463 123 S

155 327 109 R

208-250

220

370

275 411 118 S

275 411 115 M 155 031 102

4" 3

DELUXE 282 302 8310 275 463 123 S

155 327 109 R

208-250

220

370

275 411 118 S

275 411 115 M 155 031 102 155 325 102 L

4" & 6" 5

STANDARD 282 113 8110 275 468 119 S

155 327 114 R

270-324

330

370

275 411 119 S

275 406 102 M 155 031 601

4" & 6" 5

DELUXE 282 113 9310 275 468 119 S

155 327 114 R

270-324

330

370

275 411 119 S

275 406 102 M 155 031 601 155 326 101 L

6" 7.5

STANDARD 282 201 9210

275 468 119 S

275 468 118 S

155 327 109 R

270-324

216-259

330

370

275 411 102 S

275 406 122 M 155 031 601

6" 7.5

DELUXE 282 201 9310

275 468 119 S

275 468 118 S

155 327 109 R

270-324

216-259

330

370

275 411 102 S

275 406 121 M 155 031 601 155 326 102 L

6" 10

STANDARD 282 202 9210

275 468 119 S

275468 120 S

155 327 102 R

270-324

350-420

330

370

275 406 103 S

155 409 101 M 155 031 601

6" 10

STANDARD 282 202 9230

275 463 120 S

275 468 118 S

275 468 119 S

155 327 102 R

130-154

216-259

270-324

330

370

275 406 103 S

155 409 101 M

155 031 601

6" 10

DELUXE 282 202 9310

275 468 119 S

275468 120 S

155 327 102 R

270-324

350-420

330

370

275 406 103 S

155 409 101 M 155 031 601 155 326 102 L

6" 10

DELUXE 282 202 9330

275 463 120 S

275 468 118 S

275 468 119 S

155 327 102 R

130-154

216-259

270-324

330

370

275 406 103 S

155 409 101 M

155 031 601 155 326 102 L

6" 15

DELUXE 282 203 9310 275 468 120 S

155 327 109 R

350-420

330

370

275 406 103 S

155 409 102 M 155 031 601 155 429 101 L

6" 15

DELUXE 282 203 9330

275 463 122 S

275 468 119 S

155 327 109 R

161-193

270-324

330

370

275 406 103 S

155 409 102 M

155 031 601 155 429 101 L

6" 15

X-LARGE 282 203 9621 275 468 120 S

155 327 109 R

350-420

330

370

275 406 103 S

155 409 102 M

155 031 601

2 required 155 429 101 L

-!).4%.!.#%

3INGLE0HASE -OTORS  #ONTROLS

CAPACITOR NUMBER KIT

275 463 120 305 206 920

275 463 122 305 206 922

275 463 123 305 206 923

275 464 113 305 207 913

275 468 118 305 208 918

275 468 119 305 208 919

275 468 120 305 208 920

155 327 101 305 203 901

155 327 102 305 203 902

155 327 109 305 203 909

155 327 114 305 203 914

155 328 101 305 204 901

155 328 102 305 204 902

155 328 103 305 204 903

OVERLOAD NUMBER KIT

275 406 102 305 214 902

275 406 103 305 214 903

275 406 121 305 214 921

275 406 122 305 214 922

275 411 102 305 215 902

275 411 107 305 215 907

275 411 108 305 215 908

275 411 113 305 215 913

275 411 114 305 215 914

275 411 115 305 215 915

275 411 117 305 215 917

275 411 118 305 215 918

275 411 119 305 215 919

RELAY NUMBER KIT

155 031 102 305 213 902

155 031 103 305 213 903

155 031 601 305 213 961

155 031 602 305 213 962

CONTACTOR KIT

155 325 102 305 226 902

155 326 101 305 347 903

155 326 102 305 347 902

155 429 101 305 347 901

Table 51 Integral hp Capacitor Replacement Kits

Table 51A Integral hp Overload Replacement Kits

Table 51B Integral hp Voltage Relay Replacement Kits

Table 51C Integral hp Contactor Replacement Kits

FOOTNOTES:

(1) The following kit number changes were made for number consistency purposes only.

Parts in the kit did not change.

305 206 922 was 305 206 912

305 206 923 was 305 206 911

305 213 962 was 305 213 904

305 226 902 was 305 226 901

-!).4%.!.#%

3INGLE0HASE -OTORS  #ONTROLS

1/2 - 1 hp CRC QD RELAY

282 40_ 5015

Sixth digit depends on hp

#ONTROL "OX 7IRING $IAGRAMS

GND

GREEN

CAPACITOR

CAP

B L1

B (MAIN) Y R (START) L2 L1

(MOTOR LEADS) (LINE LEADS)

ORANGE

QD RELAY

BLACK

YELLOW

RED

BLUE

GND

GREEN

GND

GREEN

GND

GREEN

START

CAPACITOR

RUN

CAPACITOR

CAP

B L1

QD RELAY

B (MAIN) Y R (START) L2 L1

(MOTOR LEADS) (LINE LEADS)

RED

YELLOW

BLUE

BLACK

RED

ORANGE

1/3 - 1 hp QD RELAY

280 10_ 4915

Sixth digit depends on hp

-!).4%.!.#%

3INGLE0HASE -OTORS  #ONTROLS

1 - 1.5 hp

282 300 8110

(Date Codes 11C19 & Newer)

1 - 1.5 hp

282 300 8610

RELAY

L1 L2 YEL BLK RED

LINE POWER

FROM TWO POLE

FUSED SWITCH OR

CIRCUIT BREAKER,

AND OTHER CONTROL

IF USED.

MOTOR

RED

BLK

YEL

BLK

YEL

1 2

RED

YEL

RUN CAPACITOR START CAPACITOR

BLK

ORG

BLK

RED

GROUND

LEAD

GROUND

LEAD

LINE POWER

FROM TWO POLE

FUSED SWITCH OR

CIRCUIT BREAKER,

AND OTHER CONTROL

IF USED.

OVERLOAD TO

MOTOR

RED

BLK

YEL

BLU

BLK

YEL

RED

YEL

START CAPACITOR

RUN CAPACITOR

BLK

ORG

BLK

RED

GROUND

LEAD

GROUND

LEAD

RELAY

L1 L2 YEL BLK RED

1 - 1.5 hp

282 300 8110

(Date Codes 11C19 & Older)

START

OVERLOAD

LINE POWER

FROM TWO POLE

FUSED SWITCH OR

CIRCUIT BREAKER,

AND OTHER CONTROL

IF USED.

RELAY

MOTOR

BLK

RED

YEL

MAIN

OVERLOAD

RED

BLK

YEL

BLU

BLK

YEL

START CAPACITOR

RUN CAPACITOR

BLK

ORG

GROUND

LEAD

GROUND

LEAD

L1 L2 YEL BLK RED

-!).4%.!.#%

3INGLE0HASE -OTORS  #ONTROLS

START

OVERLOAD

LINE POWER

FROM TWO POLE

FUSED SWITCH OR

CIRCUIT BREAKER,

AND OTHER CONTROL

IF USED.

RELAY

MOTOR

BLK

RED

YEL

MAIN

OVERLOAD

RED

BLK

YEL

BLU

BLK

YEL

START CAPACITOR

RUN CAPACITOR

BLK

ORG

GROUND

LEAD

GROUND

LEAD

L1 L2 YEL BLK RED

START

OVERLOAD

LINE

POWER

FROM

TWO POLE

FUSED

SWITCH

CIRCUIT

BREAKER

PRESSURE

OR OTHER

CONTROL

SWITCH

RELAY

START CAPACITOR

RUN CAPACITOR

LINE

CONTACTOR

L1 L2

COIL

MOTOR

RED

BLK

YEL

ORG

MAIN OVERLOAD

RED

BLK

YEL

BLU

RED

YEL

BLK

YEL

GROUND

LEAD

GROUND

LEAD

L1 L2 YEL BLK RED

START

OVERLOAD

LINE POWER

FROM TWO POLE

FUSED SWITCH OR

CIRCUIT BREAKER,

AND OTHER CONTROL

IF USED.

RELAY

MOTOR

BLK

RED

YEL

MAIN

OVERLOAD

RED

BLK

YEL

BLU

BLK

YEL

START CAPACITOR

RUN CAPACITOR

BLK

ORG

GROUND

LEAD

GROUND

LEAD

L1 L2 YEL BLK RED

START

OVERLOAD

LINE

POWER

FROM

TWO POLE

FUSED

SWITCH

CIRCUIT

BREAKER

PRESSURE

OR OTHER

CONTROL

SWITCH

RELAY

START CAPACITOR

RUN CAPACITOR

LINE

CONTACTOR

L1 L2

COIL

MOTOR

RED

BLK

YEL

ORG

MAIN OVERLOAD

RED

BLK

YEL

BLU

RED

YEL

BLK

YEL

GROUND

LEAD

GROUND

LEAD

L1 L2 YEL BLK RED

2 hp STANDARD

282 301 8110

3 hp STANDARD

282 302 8110

3 hp DELUXE

282 302 8310

2 hp DELUXE

282 301 8310

-!).4%.!.#%

3INGLE0HASE -OTORS  #ONTROLS

START

OVERLOAD

LINE POWER

FROM TWO POLE

FUSED SWITCH OR

CIRCUIT BREAKER,

AND OTHER CONTROL

IF USED.

RELAY

START CAPACITOR

MOTOR

BLK

RED

ORG

YEL

SURGE

ARRESTOR

MAIN OVERLOAD

BLK

RED

BLK

YEL

BLU

BLK

YEL

BLK

ORG

BLK

RUN CAPACITOR

START CAPACITOR

GROUND

LEAD

GROUND

LEAD

L1 L2 YEL BLK RED

START

OVERLOAD

LINE

POWER

FROM

TWO POLE

FUSED

SWITCH

CIRCUIT

BREAKER

PRESSURE

OR OTHER

CONTROL

SWITCH

MAIN

OVERLOAD

RELAY

START CAPACITOR

RUN CAPACITOR

MOTOR

BLK

BLU

YEL

RED

ORG

YEL

RED

BLK

YEL

START CAPACITOR

BLK

ORG

BLK

YEL

SURGE

ARRESTOR

BLK

GROUND

LEAD

GROUND

LEAD

SW L1 L2 YEL BLK RED

CONTACTOR

COIL

LINE

YEL

5 hp STANDARD

282 113 8110

5 hp DELUXE

282 113 8310 or 282 113 9310

7.5 hp STANDARD

282 201 9210

7.5 hp DELUXE

282 201 9310

START

OVERLOAD

LINE

POWER

FROM

TWO POLE

FUSED

SWITCH

CIRCUIT

BREAKER

PRESSURE

OR OTHER

CONTROL

SWITCH

RELAY

START CAPACITOR

RUN CAPACITOR

MOTOR

BLK

RED

BLK

YEL

RED

ORG

YEL

BLK

YEL

BLK

MAIN OVERLOAD

BLK

RED

BLK

YEL

BLU

BLK

GROUND

LEAD

GROUND

LEAD L1 L2 YEL BLK RED

COIL

BLK

LINE

CONTACTOR

START

OVERLOAD

LINE POWER

FROM TWO POLE

FUSED SWITCH OR

CIRCUIT BREAKER,

AND OTHER CONTROL

IF USED.

RELAY

START CAPACITOR

RUN CAPACITOR

MOTOR

BLK

RED

BLK

RED

ORG

YEL

BLK

MAIN OVERLOAD

BLK

RED

BLK

YEL

BLU

BLK

YEL

GROUND

LEAD

GROUND

LEAD

L1 L2 YEL BLK RED

-!).4%.!.#%

3INGLE0HASE -OTORS  #ONTROLS

BREAKER

CIRCUIT

SWITCH

FUSED

TWO POLE

FROM

POWER

LINE

OR CONTROL

SWITCH

OR OTHER

PRESSURE

LEAD

GROUND

ORG

BLK

START CAPACITOR

MOTOR

YEL

OVERLOAD

MAIN

BLK

OVERLOAD

START

LEAD

GROUND

BLK

RED

RELAY

YEL

BLK

YEL

ARRESTOR

SURGE

YEL

RED

BLK

YEL

ORG

RED

RUN CAPACITOR

BLK

START CAPACITOR

SW SW L1 L2 RED

CONTACTOR

COIL

LINE

BLK

RED

ORG

BLK

10 hp STANDARD

282 202 9210 or 282 202 9230

10 hp DELUXE

282 202 9230 or 282 202 9330

15 hp DELUXE

282 203 9310 or 282 203 9330

LINE POWER

FROM TWO POLE

FUSED SWITCH OR

CIRCUIT BREAKER,

AND OTHER CONTROL

IF USED.

GROUND

LEAD

START CAPACITOR

MOTOR

MAIN

OVERLOAD

L1 L2

OVERLOAD

START

LEAD

GROUND

RED

YEL

YEL BLK

ORG 12

RELAY

RED

ARRESTOR

SURGE

YEL

RUN CAPACITOR

BLK

RED

BLK

START CAPACITOR

ORG

BLK

YEL

BLK

RED

BLK

RED

BLK ORG

BLK

START

OVERLOAD

LINE

POWER

FROM

TWO POLE

FUSED

SWITCH

CIRCUIT

BREAKER

PRESSURE

OR OTHER

CONTROL

SWITCH

MAIN

OVERLOAD

RELAY

START CAPACITOR

MOTOR

BLK

YEL

RED

ORG

YEL

BLK

ORG

BLK

YEL

SURGE

ARRESTOR

BLK

RED

BLK

YEL

BLK

GROUND

LEAD

GROUND

LEAD

RUN CAPACITOR

SW SW L1 L2 RED

BLK

RED

L1 L2

BLK

COIL

YEL

BLK

15 hp X-LARGE

282 203 9621

START

OVERLOAD

LINE

POWER

FROM

TWO POLE

FUSED

SWITCH

CIRCUIT

BREAKER

PRESSURE

OR OTHER

CONTROL

SWITCH

MAIN

OVERLOAD

RELAY

START CAPACITOR

RUN CAPACITOR

LINE CONTACTOR

L2 COIL

MOTOR

COIL

SURGE

ARRESTOR

GROUND

LEAD

RELAY

L2 L1

GROUND

LEAD

SW SW BYR

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%LECTRONIC 0RODUCTS

Pumptec-Plus

Pumptec-Plus is a pump/motor protection device designed to work on any 230 V single-phase induction motor (PSC,

CSCR, CSIR, and split phase) ranging in size from 1/2 to 5 horsepower. Pumptec-Plus uses a micro-computer to

continuously monitor motor power and line voltage to provide protection against dry well, water logged tank, high and

low voltage and mud or sand clogging.

Pumptec-Plus – Troubleshooting During Installation

SYMPTOM POSSIBLE CAUSE SOLUTION

Unit Appears Dead

(No Lights) No Power to Unit

Check wiring. Power supply voltage should be applied to L1 and L2 terminals of the

Pumptec-Plus. In some installations the pressure switch or other control devices is wired

to the input of the Pumptec-Plus. Make sure this switch is closed.

Flashing Yellow Light

Unit Needs to Be Calibrated

Pumptec-Plus is calibrated at the factory so that it will overload on most pump systems

when the unit is ﬁrst installed. This overload condition is a reminder that the Pumptec-

Plus unit requires calibration before use. See step 7 of the installation instructions.

Miscalibrated Pumptec-Plus should be calibrated on a full recovery well with the maximum water ﬂow.

Flow restrictors are not recommended.

Flashing Yellow Light

During Calibration 2-Wire Motor

Step C of the calibration instructions indicate that a ﬂashing green light condition will

occur 2 to 3 seconds after taking the SNAPSHOT of the motor load. On some two-wire

motors the yellow light will ﬂash instead of the green light. Press and release the reset

button. The green should start ﬂashing.

Flashing Red and

Yellow Lights

Power Interruption

During the installation of Pumptec-Plus power may be switched on and off several times.

If power is cycled more than four times within a minute Pumptec-Plus will trip on rapid

cycle. Press and release the reset button to restart the unit.

Float Switch

A bobbing ﬂoat switch may cause the unit to detect a rapid cycle condition on any motor

or an overload condition on two-wire motors. Try to reduce water splashing or use a

different switch.

Flashing Red Light

High Line Voltage The line voltage is over 253 volts. Check line voltage. Report high line voltage to the

power company.

Unloaded Generator

If you are using a generator the line voltage may become too high when the generator

unloads. Pumptec-Plus will not allow the motor to turn on again until the line voltage

returns to normal. Overvoltage trips will also occur if line frequency drops too far

below 60 Hz.

Solid Red Light

Low Line Voltage The line voltage is below 207 volts. Check line voltage.

Loose Connections Check for loose connections which may cause voltage drops.

Loaded Generator

If you are using a generator the line voltage may become too low when the generator

loads. Pumptec-Plus will trip on undervoltage if the generator voltage drops below 207

volts for more than 2.5 seconds. Undervoltage trips will also occur if the line frequency

rises too far above 60 Hz.

-!).4%.!.#%

%LECTRONIC 0RODUCTS

Pumptec-Plus

Pumptec-Plus - Troubleshooting After Installation

SYMPTOM POSSIBLE CAUSE SOLUTION

Solid Yellow Light

Dry Well

Wait for the automatic restart timer to time out. During the time out period the well should

recover and ﬁll with water. If the automatic reset timer is set to the manual position, then the

reset button must be pressed to reactivate the unit.

Blocked Intake Clear or replace pump intake screen.

Blocked Discharge Remove blockage in plumbing.

Check Valve Stuck Replace check valve.

Broken Shaft Replace broken parts.

Severe Rapid Cycling Machine gun rapid cycling can cause an underload condition. See ﬂashing red and yellow

lights section below.

Worn Pump Replace worn pump parts and recalibrate.

Yellow Flashing Light

Stalled Motor Repair or replace motor. Pump may be sand or mud locked.

Float Switch A bobbing ﬂoat switch can cause two-wire motors to stall. Arrange plumbing to avoid

splashing water. Replace ﬂoat switch.

Ground Fault Check insulation resistance on motor and control box cable.

Solid Red Light

Low Line Voltage The line voltage is below 207 volts. Pumptec-Plus will try to restart the motor every two

minutes until line voltage is normal.

Loose Connections

Check for excessive voltage drops in the system electrical connections (i.e. circuit breakers,

fuse clips, pressure switch, and Pumptec-Plus L1 and L2 terminals).

Repair connections.

Flashing Red Light High Line Voltage The line voltage is over 253 volts. Check line voltage. Report high line voltage to the

power company.

Flashing Red and

Yellow Lights

Rapid Cycle

The most common cause for the rapid cycle condition is a waterlogged tank. Check for a

ruptured bladder in the water tank. Check the air volume control or snifter valve for proper

operation. Check setting on the pressure switch and examine for defects.

Leaky Well System Replace damaged pipes or repair leaks.

Stuck Check Valve Failed valve will not hold pressure. Replace valve.

Float Switch

Press and release the reset button to restart the unit. A bobbing ﬂoat switch may cause the

unit to detect a rapid cycle condition on any motor or an overload condition on 2-wire

motors. Try to reduce water splashing or use a different switch.

-!).4%.!.#%

%LECTRONIC 0RODUCTS

1$ 0UMPTEC AND 0UMPTEC

QD Pumptec & Pumptec – Troubleshooting

SYMPTOM CHECKS OR SOLUTION

If the QD Pumptec or Pumptec trips in about

4 seconds with some water delivery.

A. Is the voltage less than 90% of nameplate rating?

B. Are the pump and motor correctly matched?

C. Is the QD Pumptec or Pumptec wired correctly? For the Pumptec check the wiring

diagram and pay special attention to the positioning of the power lead

(230 V or 115 V).

D. For QD Pumptec is your system 230 V 60 Hz or 220 V 50 Hz?

If the QD Pumptec or Pumptec trips in about

4 seconds with no water delivery.

A. The pump may be airlocked. If there ia a check valve on top of the pump, put another

section of pipe between the pump and the check valve.

B. The pump may be out of water.

C. Check the valve settings. The pump may be dead-heading.

D. Pump or motor shaft may be broken.

E. Motor overload may be tripped. Check the motor current (amperage).

If the QD Pumptec or Pumptec will not timeout

and reset.

A. Check switch position on side of circuit board on Pumptec. QD Pumptec check timer

position on top/front of unit. Make sure the switch is not between settings.

B. If the reset time switch is set to manual reset (position 0), QD Pumptec and Pumptec

will not reset (turn power off for 5 sec. then back on to reset).

If your pump/motor will not run at all.

A. Check voltage.

B. Check wiring.

C. Remove the QD Pumptec from the control box. Reconnect wires in box to original

state. If motor does not run the problem is not QD Pumptec. Bypass Pumptec by

connecting L2 and motor lead with jumper. Motor should run. If not, the problem is

not Pumptec.

D. On Pumptec only check that Pumptec is installed between the control switch and

the motor.

If your QD Pumptec or Pumptec will not trip

when the pump breaks suction.

A. Be sure you have a Franklin motor.

B. Check wiring connections. On Pumptec is lead power (230 V or 115 V) connected to

correct terminal? Is motor lead connected to correct terminal?

C. Check for ground fault in the motor and excessive friction in the pump.

$ 4HE WELL MAY BE hGULPINGv ENOUGH WATER TO KEEP QD Pumptec or Pumptec from

tripping. It may be necessary to adjust the QD Pumptec or the Pumptec for these

extreme applications. Call the Franklin Electric Service Hotline at 800-348-2420

for information.

E. On Pumptec applications does the control box have a run capacitor? If so, Pumptec

will not trip. (Except for Franklin 1.5 hp motors).

If your QD Pumptec or Pumptec chatters

when running.

A. Check for low voltage.

B. Check for waterlogged tank. Rapid cycling for any reason can cause the QD Pumptec

or the Pumptec relay to chatter.

C. On Pumptec make sure the L2 and motor wires are installed correctly. If they are

reversed, the unit can chatter.

QD Pumptec and Pumptec are load sensing devices that monitor the load on submersible pumps/motors. If the load

drops below a preset level for a minimum of 4 seconds the QD Pumptec or the Pumptec will shut off the motor.

The QD Pumptec is designed and calibrated expressly for use on Franklin Electric 230 V 3-wire motors (1/3 to 1 hp.)

The QD Pumptec must be installed in QD relay boxes.

The Pumptec is designed for use on Franklin Electric 2- and 3-wire motors (1/3 to 1.5 hp) 115 and 230 V. The Pumptec

is not designed for jet pumps.

-!).4%.!.#%

%LECTRONIC 0RODUCTS

The Franklin Electric SubDrive/MonoDrive Constant Pressure controller is a variable-speed drive that delivers water

at a constant pressure.

WARNING: Serious or fatal electrical shock may result from failure to connect the motor, SubDrive/MonoDrive

Controller, metal plumbing and all other metal near the motor or cable to the power supply ground terminal using

wire no smaller than motor cable wires. To reduce the risk of electrical shock, disconnect power before working on

or around the water system. Capacitors inside the SubDrive/MonoDrive Controller can still hold a lethal voltage even

after power has been removed. Allow 10 minutes for dangerous internal voltage to discharge. Do not use motor in

swimming areas.

3UB$RIVE7     -ONO$RIVE  -ONO$RIVE 84

-!).4%.!.#%

%LECTRONIC 0RODUCTS

NUMBER OF

FLASHES OR

DIGITAL DISPLAY

FAULT POSSIBLE CAUSE CORRECTIVE ACTION

1MOTOR

UNDERLOAD

- Overpumped well

- Broken shaft or coupling

- Blocked screen, worn pump

- Air/gas locked pump

- SubDrive not set properly for

pump end

- Frequency near maximum with less than 65% of expected load, 42% if

$)0  IS hONv

- System is drawing down to pump inlet (out of water)

 (IGH STATIC LIGHT LOADING PUMP  RESET $)0 SWITCH  TO hONv FOR LESS

sensitivity if not out of water

- Check pump rotation (SubDrive only) reconnect if necessary for proper

rotation

- Air/gas locked pump - if possible, set deeper in well to reduce

- Verify DIP switches are set properly

2UNDERVOLTAGE

- Low line voltage

- Misconnected input leads

- Line voltage low, less than approximately 150 VAC (normal operating

range = 190 to 260 VAC)

- Check incoming power connections and correct or tighten if necessary

- Correct incoming voltage - check circuit breaker or fuses, contact

power company

3LOCKED

PUMP

- Motor and/or pump misalignment

- Dragging motor and/or pump

- Abrasives in pump

- Amperage above SFL at 10 Hz

- Remove and repair or replace as required

(MonoDrive &

MonoDriveXT only)

INCORRECTLY

WIRED

- MonoDrive only

- Wrong resistance values on main

and start

- Wrong resistance on DC test at start

- Check wiring, check motor size and DIP switch setting, adjust or repair

as needed

5OPEN

CIRCUIT

- Loose connection

- Defective motor or drop cable

- Wrong motor

- Open reading on DC test at start.

- Check drop cable and motor resistance, tighten output connections, repair

OR REPLACE AS NECESSARY USE hDRYv MOTOR TO CHECK DRIVE FUNCTIONS IF DRIVE

will not run and exhibits underload fault replace drive

SHORT

CIRCUIT

- When fault is indicated immediately

after power-up, short circuit due to

loose connection, defective cable,

splice or motor

- Amperage exceeded 50 amps on DC test at start or max amps during

running

- Incorrect output wiring, phase to phase short, phase to ground short in

wiring or motor

- If fault is present after resetting and removing motor leads, replace drive

OVER CURRENT

- When fault is indicated while motor

is running, over current due to

loose debris trapped in pump

- Check pump

7OVERHEATED

DRIVE

- High ambient temperature

- Direct sunlight

- Obstruction of airﬂow

- Drive heat sink has exceeded max rated temperature, needs to drop

below 85 °C to restart

- Fan blocked or inoperable, ambient above 125 °F, direct sunlight, air ﬂow

blocked

- Replace fan or relocate drive as necessary

(SubDrive300 only)

OVER

PRESSURE

- Improper pre-charge

- Valve closing too fast

- Pressure setting too close to relief

valve rating

- Reset the pre-charge pressure to 70% of sensor setting. Reduce pressure

setting well below relief valve rating. Use next size larger pressure tank.

- Verify valve operation is within manufacturer’s speciﬁcations.

- Reduce system pressure setting to a value less than pressure relief rating.

RAPID INTERNAL FAULT

- A fault was found internal to drive - Unit may require replacement. Contact your supplier.

(SubDrive2W only)

OVER RANGE

(Values outside normal

operating range)

- Wrong hp/voltage

- Internal fault

- Verify motor hp and voltage

- Unit may require replacement. Contact your supplier.

SubDrive/MonoDrive Troubleshooting

3HOULD AN APPLICATION OR SYSTEM PROBLEM OCCUR BUILTIN DIAGNOSTICS WILL PROTECT THE SYSTEM 4HE h&!5,4v LIGHT OR DIGITAL

display on the front of the SubDrive/MonoDrive Controller will ﬂash a given number of times or display a number

indicating the nature of the fault. In some cases, the system will shut itself off until corrective action is taken. Fault

codes and their corrective actions are listed below. See SubDrive/MonoDrive Installation Manual for installation data.

3UB$RIVE7     -ONO$RIVE  -ONO$RIVE 84

-!).4%.!.#%

%LECTRONIC 0RODUCTS

Continued on next page

3UB-ONITOR

SubMonitor Troubleshooting

FAULT MESSAGE PROBLEM/CONDITION POSSIBLE CAUSE

SF Amps Set Too High SF Amps setting above 359 Amps. Motor SF Amps not entered.

Phase Reversal Reversed incoming voltage phase sequence. Incoming power problem.

Underload

Normal line current. Wrong SF Max Amps setting.

Low line current.

Over pumping well.

Clogged pump intake.

Closed valve.

Loose pump impeller.

Broken shaft or coupling.

Phase loss.

Overload

Normal line current. Wrong SF Max Amps setting.

High line current.

High or low line voltage.

Ground fault.

Pump or motor dragging.

Motor stalled or bound pump.

Overheat Motor temperature sensor has detected excess

motor temperature.

High or low line voltage.

Motor is overloaded.

Excessive current unbalance.

Poor motor cooling.

High water temperature.

Excessive electrical noise

(VFD in close proximity).

Unbalance Current difference between any two legs

exceeds programmed setting.

Phase loss.

Unbalanced power supply.

Open Delta transformer.

Overvoltage Line voltage exceeds programmed setting. Unstable power supply.

Undervoltage Line voltage below programmed setting. Poor connection in motor power circuit.

Unstable or weak power supply.

False Starts Power has been interrupted too many times in a

10 second period.

Chattering contacts.

Loose connections in motor power circuit.

Arcing contacts.

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%LECTRONIC 0RODUCTS

3UBTROL0LUS /BSOLETE  3EE 3UB-ONITOR

Subtrol-Plus - Troubleshooting After Installation

SYMPTOM POSSIBLE CAUSE OR SOLUTION

Subtrol-Plus Dead

When the Subtrol-Plus reset button is depressed and released, all indicator lights should ﬂash. If line voltage is

correct at the Subtrol-Plus L1, L2, L3 terminals and the reset button does not cause lights to ﬂash, Subtrol-Plus

receiver is malfunctioning.

Green Off Time

Light Flashes

The green light will ﬂash and not allow operation unless both sensor coils are plugged into the receiver. If both are

properly connected and it still ﬂashes, the sensor coil or the receiver is faulty. An ohmmeter check between the two

center terminals of each sensor coil connected should read less than 1 ohm, or coil is faulty. If both coils check good,

receiver is faulty.

Green Off Time

Light On

The green light is on and the Subtrol-Plus requires the speciﬁed off time before the pump can be restarted after

having been turned off. If the green light is on except as described, the receiver is faulty. Note that a power

interruption when the motor is running will initiate the delay function.

Overheat Light On

This is a normal protective function which turns off the pump when the motor reaches maximum safe temperatures.

Check that amps are within the nameplate maximum on all three lines, and that the motor has proper water ﬂow past

it. If overheat trip occurs without apparent motor overheating, it may be the result of an arcing connection somewhere

in the circuit or extreme noise interference on the power lines. Check with the power company or Franklin Electric.

A true motor overheat trip will require at least ﬁve minutes for a motor started cold. If trips do not conform to this

characteristic, suspect arcing connections, power line noise, ground fault, or SCR variable speed control equipment.

Overload Light On

This is a normal protective function, protecting against an overload or locked pump. Check the amps in all lines

through a complete pumping cycle, and monitor whether low or unbalanced voltage may be causing high amps at

particular times. If overload trip occurs without high amps, it may be caused by a faulty rating insert, receiver, or

sensor coil. Recheck that the insert rating matches the motor. If it is correct, carefully remove it from the receiver by

alternately lifting sides with a knife blade or thin screwdriver, and make sure it has no pins bent over. If the insert is

correct and its pins are okay, replace receiver and/or sensor coils.

Underload Light On

This is a normal protective function.

A. Make sure the rating insert is correct for the motor.

B. Adjusting the underload setting as described to allow the desired range of operating conditions. Note that a

DECREASE in underload setting is required to allow loading without trip.

C. Check for drop in amps and delivery just before trip, indicating pump breaking suction, and for unbalanced

line current.

D. With the power turned off, recheck motor lead resistance to ground. A grounded lead can cause underload trip.

-!).4%.!.#%

%LECTRONIC 0RODUCTS

3UBTROL0LUS /BSOLETE  3EE 3UB-ONITOR

Subtrol-Plus - Troubleshooting After Installation (Continued)

SYMPTOM POSSIBLE CAUSE OR SOLUTION

Tripped Light On

Whenever the pump is off as a result of Subtrol-Plus protective function, the red tripped light is on.

A steady light indicates the Subtrol-Plus will automatically allow the pump to restart as described,

and a ﬂashing light indicates repeated trips, requiring manual reset before the pump can be restarted.

Any other red light operation indicates a faulty receiver. One-half voltage on 460 V will cause tripped

light on.

Control Circuit

Fuse Blows

With power turned off, check for a shorted contactor coil or a grounded control circuit lead. The

coil resistance should be at least 10 ohms and the circuit resistance to panel frame over 1 megohm.

A standard or delay-type 2 amp fuse should be used.

Contactor Will

Not Close

If proper voltage is at the control coil terminals when controls are operated to turn the pump on, but

the contactor does not close, turn off power and replace the coil. If there is no voltage at the coil,

trace the control circuit to determine if the fault is in the Subtrol-Plus receiver, fuse, wiring, or panel

operating switches. This tracing can be done by ﬁrst connecting a voltmeter at the coil terminals,

and then moving the meter connections step by step along each circuit to the power source, to

determine at which component the voltage is lost.

With the Subtrol-Plus receiver powered up, with all leads disconnected from the control terminals

and with an ohmmeter set at RX10, measure the resistance between the control terminals. It should

measure 100 to 400 ohms. Depress and hold in the reset button. The resistance between the

control terminals should measure close to inﬁnity.

Contactor Hums or Chatters

Check that coil voltage is within 10% of rated voltage. If voltage is correct and matches line voltage,

turn off power and remove the contactor magnetic assembly and check for wear, corrosion, and dirt.

If voltage is erratic or lower than line voltage, trace the control circuit for faults similar to the previous

item, but looking for a major drop in voltage rather than its complete loss.

Contactor Opens When Start

Switch is Released

Check that the small interlocks switch on the side of the contactor closes when the contactor

closes. If the switch or circuit is open, the contactor will not stay closed when the selector switch

is in HAND position.

Contactor Closes But

Motor Doesn’t Run

Turn off power. Check the contactor contacts for dirt, corrosion, and proper closing when the

contactor is closed by hand.

Signal Circuit Terminals

Do Not Energize

With the Subtrol-Plus receiver powered up and all leads disconnected from the signal

terminals, with an 0hmmeter set at RX10, measure the resistance between the signal

terminals. Resistance should measure close to inﬁnite. Depress and hold in the reset button.

The resistance between the signal terminals should measure 100 to 400 ohms.

A Amp or amperage

AWG American Wire Gauge

BJT Bipolar Junction Transistor

°C Degree Celsius

CB Control Box

CRC Capacitor Run Control

DI Deionized

Dv/dt Rise Time of the Voltage

EFF Efﬁciency

°F Degree Fahrenheit

FDA Federal Drug Administration

FL Full Load

ft Foot

ft-lb Foot Pound

ft/s Feet per Second

GFCI Ground Fault Circuit Interrupter

gpm Gallon per Minute

HERO High Efﬁciency Reverse Osmosis

hp Horsepower

Hz Hertz

ID Inside Diameter

IGBT Insulated Gate Bipolar Transistor

in Inch

kVA Kilovolt Amp

kVAR Kilovolt Amp Rating

kW Kilowatt (1000 watts)

L1, L2, L3 Line One, Line Two, Line Three

lb-ft Pound Feet

L/min Liter per Minute

mA Milliamp

max Maximum

MCM Thousand Circular Mils

mm Millimeter

MOV Metal Oxide Varister

NEC National Electrical Code

NEMA National Electrical Manufacturer

Association

Nm Newton Meter

NPSH Net Positive Suction Head

OD Outside Diameter

OL Overload

PF Power Factor

psi Pounds per Square Inch

PWM Pulse Width Modulation

QD Quick Disconnect

R Resistance

RMA Return Material Authorization

RMS Root Mean Squared

rpm Revolutions per Minute

SF Service Factor

SFhp Service Factor Horsepower

S/N Serial Number

TDH Total Dynamic Head

UNF Fine Thread

V Voltage

VAC Voltage Alternating Current

VDC Voltage Direct Current

VFD Variable Frequency Drive

W Watts

XFMR Transformer

Y-D Wye-Delta

1 ohms

!)- -!.5!,

!BBREVIATIONS

!)- -!.5!,

.OTES

!)- -!.5!,

.OTES

!)- -!.5!,

.OTES

!)- -!.5!,

.OTES

M1311 07.11

Phone Franklin’s toll free SERVICE HOTLINE for answers to your pump and

motor installation questions. When you call, a Franklin expert will offer assistance

in troubleshooting and provide immediate answers to your system application

questions. Technical support is also available online. Visit our website at:

TOLL FREE HELP FROM A FRIEND

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18290 2 Franklin Electric Submersible Motor User Guide M1311_60_Hz_AIM_Catalog Manual

18184 2 Franklin Electric Submersible Motor Control User Guide 18184_2_Franklin Electric Submersible Motor Control User Guide 18184_2_Franklin Electric Submersible Motor Control User Guide pdf pumpproducts

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