1993 1 Zoeller 10 0512 Brochure Fm1232 840 Catalog Sheet User Manual

536725 2 Zoeller 840 Grinder Pump Accessories 536725_2_Zoeller 840 Grinder Pump Accessories

536725 2 Zoeller 840 Grinder Pump Accesories 536725_2_Zoeller 840 Grinder Pump Accesories

User Manual: Pump 1993 1 Zoeller 10-0512 Brochure

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Page Count: 4

SECTION: 2.50.040

FM1232

0906

Supersedes

0106

PUMP SYSTEMS AND

REVERSING CONTROLS

840 SERIES

Product may not be exactly as pictured.

FEATURES:

• Durable Heavy Duty Finned Cast Iron Construction.

• 2 HP, 60 Hz, 3450 RPM.

• Oil-Filled - Hermetically Sealed Motor with Class F Insulation.

• Hardened Stainless Steel Cutter and Disc.

• Cutters Protected from Abrasive Solids.

• Cutters can automatically alternate direction to enhance blade

life and free hang-ups. (automatic or manually)

• Stainless Steel Screws, Bolts, and Lifting Bail.

• Easily adapts to many existing competitors’ rail systems.

• Tandem seals with leak detection.

• Automatic Thermal Overload Protection (Single Phase)

• Thermal Sensor Protection (Standard on 3 Phase)

• Legs provide for free standing installation.

• Preassembled Systems Available.

• Corrosion resistant powder coated epoxy ﬁ nish.

Product information presented

here reﬂ ects conditions at time

of publication. Consult factory

regarding discrepancies or

inconsistencies. MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347

SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624

visit our web site:

www.zoeller.com

Tested to UL Standard

UL778 and Certiﬁ ed to

CSA Standard C22.2

No. 108

Note: All variable level ﬂ oat switches in this section are mechanically activated and do not

contain mercury.

GRINDER SYSTEMS

STANDARD FEATURES:

• Reversible Cutter Action Manual/Auto**

• 1¼" NPT Vertical Discharge

• Carbon/Ceramic Tandem Seals

• Thermal Sensors** (O.L. on 1Ph)

• Moisture Probes**

• Balanced Bronze Impellers

• Stainless Steel Cutter and Plate (R-C 55-60)

• Stainless Steel Shaft

• Stainless Steel Lifting Bail

• Corrosion resistant powder coated epoxy paint

• 20 ft. Power Cord - 20 ft. Sensor Cord

• UL Listed

OPTIONS:

 Extended Cord Lengths

 Anti-Siphon Device

**Requires Circuit in Control Panel to Function

(E) JUNCTION BOXES - TYPE 4X

SIMPLEX

5 Holes with Seals for (1) Power Cord,

(1) Sensor Cord, (3) Float Switch Cords.

 P/N 10-0331 WGT. 2.5 3 Float System

DUPLEX

8 Holes with Seals for (2) Power Cords,

(2) Sensor Cords, (3 or 4) Float Switch Cords.

 P/N 10-0332 WGT. 2.5 3 Float System

 P/N 10-0421 WGT. 2.5 4 Float System

(A) GRINDER MODEL - 840 2 HP, 1¼" N.P.T.

VERTICAL DISCHARGE - 20 FT. CORDS

 840-0004 137 E840 230 1¤ 17.2

 840-0005 137 I840 200 1¤ 20.0

 840-0006 132 F840 230 3 10.8

 840-0007 132 J840 200 3 12.3

 840-0008 132 G840 460 3 5.5

 840-0009 132 BA840 575 3 4.5

¤ Single phase units require a set of capacitors and relay starting components.

P/N WGT.

MODEL

VOLTS PH AMP

(D) CHECK VALVES

1¼" Cast Iron NPT Female

 P/N 30-0163 WGT. 7.5

1½" Cast Iron NPT Female

 P/N 30-0164 WGT. 7.5

2" Cast Iron NPT Female

 P/N 30-0152 WGT. 10.0

SK1330

WEIGHT

VARIABLE LEVEL

CORD

FLOAT SWITCH

BRACKET

(C)* VARIABLE LEVEL FLOAT SWITCHES

INDOOR SYSTEM

3 Switches and Weights without Brackets

 P/N 10-0347 WGT. 9.5

4 Switches and Weights without Brackets

 P/N 10-0348 WGT. 13.0

OUTDOOR SYSTEM

3 Switches with Weights and Brackets

 P/N 10-0329 WGT. 10.0

4 Switches with Weights and Brackets

 P/N 10-0330 WGT. 14.0

SK1328

(B) CONTROL PANEL

STANDARD FEATURES:

• Nema 4X Outdoor Rating

• Starting, Control, and Alarm Circuits

• Circuit Breaker and Rated Motor Contactor

(single phase)

• Capacitors and Motor Starting Relay on

Single Phase

• Motor Protective Switch (circuit breaker/adj

overloads) and Rated Motor Contactor (three

phase)

• Alternating Circuit (Duplex)

• Automatic Reversing Circuit

• High Water Alarm Light

• Internal Seal Leak Light

• HOA Switches and Pilot Light(s)

• Terminal Strips

• Thermal Cut-Out Circuit (three phase only)

• Padlock Hasp

• Capacitors/Start Relay (single phase)

• UL Listed

SIMPLEX DUPLEX

NEMA 4X NEMA 4X

MODEL P/N WGT. P/N WGT.

E or I 840  10-0393 15  10-0397 21

E or I 840  10-0420* 17  10-0512* 23

F or J 840  10-0394 18  10-0398 21

G840  10-0395 18  10-0399 21

BA840  10-0396 18  10-0400 21

OPTIONS:

 Audible High Water Alarm

 Flasher for High Water Alarm

Light

 Manual Reset of High Water

Alarm

 Intrinsically Safe Relays

 Manual Reversing Switch

 Elapsed Time Meters

 Dry Auxiliary Contact

 For other options, consult

factory

*With Audible and Visible High Water Alarm

(B) CONTROL PANELS

Maximum Temperature

for Sewage

130°F (54°C)

FOR GRINDER PUMP ONLY

Single Phase Pump Requires Two

Capacitors and a Motor Starting

Relay Factory Mounted in a Nema

4X starter pack.

 P/N 10-0379 WGT. 7

Two Capacitors and Motor Starting

Relay shipped loose to be mounted

in existing panel.

 P/N 10-0380 WGT. 2

THE MODEL 840 GRINDER WILL

FIT ON MYER’S RAIL

P/N RWG125 (1 Required) &

RWGD125 (2 required) by using

Zoeller’s Adapter.

 P/N 10-0381 WGT. 3

Hydro-O-Matic’s Hydr-O-Rail®

bolts directly to Model 840 by using

base adapter.

Specify when ordering.

* These control boxes consist of the reversing mecha-

nisms and capacitors (1Ph units) only. They will not

control pumps. Refer to Section B for complete system

controls. For duplex applications use two simplex re-

versing control boxes. (For pump preﬁ x identiﬁ cation

see News & Views 0052)

AUTOMATIC MANUAL

E840  10-0352 8  10-0360 7

I840  10-0352 8  10-0360 7

F840  10-0353 6  10-0361 5

J840  10-0353 6  10-0361 5

G840  10-0354 12  10-0362 5

BA840  10-0355 12  10-0362 5

MODEL P/N WGT. P/N WGT.

SIMPLEX REVERSING CONTROL BOXES*

SK1331

FEMALE THREADS

BOTH ENDS

Note: All variable level ﬂ oat

switches in this section are

mechanically activated and

do not contain mercury.

(G) OUTDOOR BASIN, COVER, AND RAIL SYSTEM ASSEMBLIES - STANDARD EQUIPMENT

• Fiberglass Basin with Anti-ﬂ otation Ring

• 1¼" Galvanized pump discharge piping to disconnect

• 1¼" PVC Discharge Pipe from Disconnect

• 1¼" Adaptaﬂ ex Discharge Pipe Seal

• Stainless Steel Square Guide Rail

• 1' Pull Rod

• 8' SS Lifting Cable for basin depths

to 84" (12’ SS Lifting Cable for

basin depths of 96")

• 1¼" PVC Ball Valve(s)

• 1¼" C.I. Check Valve(s)

• 1-4" Rubber Inlet Pipe Seal

(Field Installed)

• Fiberglass Cover

SIMPLEX

 24" x 48" P/N 33-0022 WGT. 206

 24" x 60" P/N 33-0023 WGT. 219

 24" x 72" P/N 33-0024 WGT. 233

 24" x 84" P/N 33-0057 WGT. 264

 24" x 96" P/N 33-0025 WGT. 277

DUPLEX

 36" x 48" P/N 33-0034 WGT. 367

 36" x 60" P/N 33-0035 WGT. 389

 36" x 72" P/N 33-0036 WGT. 472

 36" x 84" P/N 33-0059 WGT. 499

 36" x 96" P/N 33-0037 WGT. 525

OPTIONS: • All SS Fitted • Larger Diameter or Deeper Basins (Allow for Overhead Clearance)

(I) BALL VALVE

1¼" IPS

 P/N 30-0165 WGT. 2.0

1½" IPS

 P/N 30-0166 WGT. 2.0

2" IPS

 P/N 30-0167 WGT. 2.5

(H) RAIL SYSTEMS - (FIELD INSTALLED)

(F) INDOOR BASIN, COVER, AND HARDWARE - PREPACKAGED STANDARD EQUIPMENT

• Fiberglass Basin

• Rust Resistant Steel Cover(s) (epoxy coated only)

• Inspection Plate

• Individual Pump Covers

• 3" Adaptaﬂ ex Vent Seal

• 1¼" Adaptaﬂ ex Discharge Pipe Seal(s)

• Cord Seal(s)

• 1-4" Fiberglass Hub with rubber grommet

• Pump Support Hardware

• 1¼" Check Valve(s)

• Ball Valve(s)

SIMPLEX

 24" x 36" P/N 32-0005 WGT. 107

DUPLEX

 30" x 36" P/N 32-0006 WGT. 154

3-Float System

 30" x 36" P/N 32-0007 WGT. 154

4-Float System

SK1607

TO CONTROL

OFF

ALARM

OVERRIDE

E-Z out Rail System for 1¼"

pump discharges (Rail System

discharge is 2" NPT male

thread)

Galvanized Fitted

 P/N 39-0087 WGT. 43

Stainless Steel Fitted

 P/N 39-0088 WGT. 43

Intermediate Stabilizer Bracket

for every 12' of depth.

Galvanized

 P/N 39-0089 WGT. 6.0

Stainless Steel

 P/N 39-0090 WGT. 6.0

Square Guide Rail System for

systems less than 96" deep)

BASIN DEPTH

 48" P/N 39-0054 WGT. 90.5

 60" P/N 39-0055 WGT. 94.5

 72" P/N 39-0056 WGT. 98.5

Fits both round and square basins

Includes Square Guide Rail.

Basins over 72" deep require one

additional angle arm bracket.

 P/N 39-0070 WGT. 11

UPPER RAIL

GUIDE PLATE

RAIL PLATE

(NOT INCLUDED)

GUIDE RAIL

SUPPORT

ELBOW

DISCONNECT ELBOW

THREADED MALE

CONNECTION

1 Ft. “L”

 P/N 39-0069 WGT. 0.5

2½ Ft. “L”

 P/N 39-0006 WGT. 1.0

3½ Ft. “L”

 P/N 39-0007 WGT. 1.5

4½ Ft. “L”

 P/N 39-0008 WGT. 1.5

5½ Ft. “L”

 P/N 39-0009 WGT. 2.0

(J) PULL RODS FOR SQUARE

GUIDE RAIL SYSTEMS ONLY

(Field Installed Systems)

(K) SS LIFTING CABLE

(Field Installed Systems)

8 Ft.

 P/N 39-0031 WGT. 1.0

12 Ft.

 P/N 39-0032 WGT. 1.0

16 Ft.

 P/N 39-0033 WGT. 1.0

20 Ft.

 P/N 39-0034 WGT. 1.0

24 Ft.

 P/N 39-0035 WGT. 1.0

SK1326

PUMPS NOT

INCLUDED

SK1333

SK2283

SK1859 SK1626 SK1335

PUMP NOT INCLUDED

PREPACKAGED AND JOB READY SYSTEMS

SIMPLEX INDOOR DUPLEX

SIMPLEX OUTDOOR DUPLEX

* Required for basin depths over 72" (Square Guide Rail) and over

12' (E-Z Out Rail). Allow for overhead clearances.

** For Square Guide Rail only.

Access Doors Available on Field Mount Systems - Consult Factory

Special Basin Conﬁ gurations - Consult Factory

Junction Box Mounting & Assembly - Consult Factory

REQ. REQ.

1 Grinder P/N ___________ (A) 2 Grinders P/N ___________ (A)

1 Simplex Control Panel P/N ___________ (B) 1 Duplex Control Panel P/N ___________ (B)

1 Variable Level Fl. Sw. Assm. P/N ___________ (C) 1 Variable Level Fl. Sw. Assm. P/N ___________ (C)

1 Basin, Cover and Hardware P/N ___________ (F) 1 Basin, Cover and Hardware P/N ___________ (F)

REQ. REQ.

1 Grinder P/N ___________ (A) 2 Grinders P/N ___________ (A)

1 Simplex Control Panel P/N ___________ (B) 1 Duplex Control Panel P/N ___________ (B)

1 Variable Level Fl. Sw. Assm. P/N ___________ (C) 1 Variable Level Fl. Sw. Assm. P/N ___________ (C)

1 J-Box P/N ___________ (E) 1 J-Box P/N ___________ (E)

1 Basin, Cover and Rail System P/N ___________ (G) 1 Basin, Cover and Rail System P/N ___________ (G)

Manufacturers of . . .

009960A

FIELD MOUNT SYSTEMS

24 7/32

21 3/32

4 9/16 5 3/8

4 1/16

6 15/32

MADE IN U.S.A.

4 1/16

8 1/8

11 21/32

SIMPLEX

REQ.

1 Grinder P/N _________ (A)

1 Simplex Control Panel P/N _________ (B)

1 Variable Level Fl. Sw. Assm. P/N _________ (C)

1 Junction Box P/N _________ (E)

1 Rail System P/N _________ (H)

1 Angle Arm/Intermediate Bracket* P/N _________ (H)

1 Pull Rod** P/N _________ (J)

1 S.S. Lifting Cable P/N _________ (K)

DUPLEX

REQ.

2 Grinders P/N _________ (A)

1 Duplex Control Panel P/N _________ (B)

1 Variable Level Fl. Sw. Assm. P/N _________ (C)

1 Junction Box P/N _________ (E)

2 Rail Systems P/N _________ (H)

2 Angle Arm/Intermediate Bracket* P/N _________ (H)

2 Pull Rods** P/N _________ (J)

2 S.S. Lifting Cables P/N _________ (K)

SK1322

SK1323

5 101520253035 5040

100

110

PUMP PERFORMANCE CURVE

MODEL 840

40 80 120 160

GALLONS

LITERS

METERS

FEET

TOTAL DYNAMIC HEAD

FLOW PER MINUTE

1993 1 Zoeller 10 0512 Brochure Fm1232 840 Catalog Sheet User Manual

536725 2 Zoeller 840 Grinder Pump Accessories 536725_2_Zoeller 840 Grinder Pump Accessories

536725 2 Zoeller 840 Grinder Pump Accesories 536725_2_Zoeller 840 Grinder Pump Accesories

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