535290 2 Franklin Quickpak Family User Manual Quick PAK
User Manual: Pump 535290 2 Franklin Quickpak Family
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Motors Drives Controls Protection CONSTANT PRESSURE SYSTEMS CONSTANT PRESSURE SUBDRIVE & MONODRIVE Let Us Handle the Pressure Franklin Electric’s SubDrive and MonoDrive constant pressure controllers provide constant pressure by continually adjusting the speed of the pump to match water demand. Instead of draining and filling a large tank, a SubDrive system pumps more or less water as you need it. Finally, you’ll be able to run the dishwasher, do laundry and water the lawn – all at the same time! Benefits n Constant water pressure with a wide range of settings (25 to 80 psi) n Single-phase input power n Easy installation n Soft start feature prevents water hammer and increases motor life n Works with small pressure tanks or existing larger tanks n Smart Reset® technology allows well recovery before restarting the pump n Excellent radio frequency interference shielding n UL and cUL listed n Built-in diagnostics and protection n Surge protection n Open circuit n Underload n Short circuit n Undervoltage n Overheated controller n Locked pump Applications n Residential homes n Schools n Restaurants n Farms n Car washes n Landscape irrigation systems MD / MDXT MonoDrive and MonoDriveXT are designed to convert a conventional ½ hp to 2 hp pump system to a variable speed constant pressure system by simply replacing the 3-wire control box and pressure switch. n Single-phase input, 3-wire motor control n Plug & play n ½ hp to 2 hp performance n Easily replaceable fan kit n Easy to install n UL and cUL listed n NEMA 1 and NEMA 4 enclosure options (indoor/outdoor) SD75, SD100, SD150, SD300 SubDrive75, SubDrive100, SubDrive150 and SubDrive300 are designed for three-phase motors to provide constant pressure with three-phase performance using single-phase input power. n Single-phase input, three-phase motor control n ¾ hp to 5 hp performance n Easy to install n High starting torque n NEMA 1 and NEMA 4 enclosure options (indoor/outdoor) n Plug & play n Smooth running n Easily replaceable fan kit n UL and cUL listed SD2W SubDrive2W is designed to convert a conventional ½ hp, ¾ hp and 1 hp pump system to a variable speed constant pressure system by simply replacing the pressure switch. Maximum pump output using the SD2W is similar to the performance achieved using a conventional pressure switch. Therefore, the pump selection criteria are the same as if a pressure switch were used. (Refer to the pump manufacturer’s literature for details of the pump selection procedure.) n Single-phase input, 2-wire motor control n ½ hp, ¾ hp, or 1 hp performance n Easy retrofit installation n NEMA 3R rated enclosure n Plug & play n Easily replaceable air filter kit n Easily replaceable fan kit n UL and cUL listed Enclosure Options n NEMA 1: The NEMA 1 enclosure is rated for indoor use only. It is ideal for installation in garages, basements and pump houses where there is no risk of rain, blowing dust or other harsh conditions. This enclosure comes standard in all models except the SD300 and SD2W. n NEMA 3R: The NEMA 3R enclosure is rated for indoor and outdoor use. It provides a degree of protection against falling rain and sleet. This enclosure is used only with the SD2W. n NEMA 4: The NEMA 4 weatherproof enclosure is designed for both indoor and outdoor use and offers robust protection against harsh environmental conditions. This enclosure comes standard with the SD300 and is optional for the other models excluding the SD2W. NEMA 1 NEMA 3R NEMA 4 Constant Pressure System Controller Pressure Relief Valve Pump Motor Power Supply from Circuit Breaker Power to Motor Pressure Sensor Lead Specifications Model No. MonoDrive MonoDriveXT NEMA 1 (indoor) 587 020 3110 587 020 4110 NEMA 3R (indoor/outdoor) Not Available Not Available NEMA 4 (outdoor) 587 020 3114 587 020 4114 Voltage 190-260 VAC 190-260 VAC Phase In Single-Phase Single-Phase Frequency 60/50 Hz 60/50 Hz 5.7 Amps (RMS) 1/2 hp, 0.37 kW system Current (max) Input from Power Source 8.7 Amps (RMS) 3/4 hp, 0.55 kW system 11 Amps (RMS) 1 hp, 0.75 kW system Power Factor 1.0 (constant) 1.0 (constant) Power (idle) 35 Watts 65 Watts 1150 Watts (1/2 hp, 0.37 kW) system Power (max) 1750 Watts (3/4 hp, 0.55 kW) system 2150 Watts (1 hp, 0.75 kW) system Output to Motor Operating Conditions(A) Controller Size(B) (approximate) 2500 Watts (1.5 hp, 1.1 kW) system 3100 Watts (2 hp, 1.5 kW) system Wire Gauge Size(s) Consult Federal, State, and Local codes for branch circuits installations Consult Federal, State, and Local codes for branch circuits installations Voltage Adjusts with Frequency Adjusts with Frequency Phase Out Single-Phase (3-wire) Single-Phase (3-wire) Frequency Range 30-60 Hz 30-60 Hz Main Phase: 6 Amps (RMS) 1/2 hp, 0.37 kW system Current (max) Main Phase: 8 Amps (RMS) 3/4 hp, 0.55 kW system Main Phase: 10.4 Amps (RMS) 1 hp, 0.75 kW system Pressure Setting 13 Amps (RMS) 1.5 hp, 1.1 kW system 16 Amps (RMS) 2 hp, 1.5 kW system Main Phase: 11.5 Amps (RMS) 1.5 hp, 1.1 kW system Main Phase: 13.2 Amps (RMS) 2 hp, 1.5 kW system Wire Gauge Size(s) NEMA 1 #10 - #16 * ga. NEMA 4 #6 - #18 * ga. NEMA 1 #6 - #18 * ga. NEMA 4 #6 - #18 * ga. Factory Preset 50 psi (3.4 bar) 50 psi (3.4 bar) Adjustment Range 25-80 psi (1.7 - 5.5 bar) 25-80 psi (1.7 - 5.5 bar) Temperature (at 230 VAC input) -13 °F to 125 °F (-25 °C to 50 °C) -13 °F to 125 °F (-25 °C to 50 °C) Relative Humidity (NEMA 1) 10-95%, non-condensing 10-95%, non-condensing Relative Humidity (NEMA 3R) Not Available Not Available Relative Humidity (NEMA 4) 0-100%, condensing 0-100%, condensing NEMA 1 (indoor) 16 1/2" x 12 3/8" x 9" (41.91 x 31.43 x 22.86 cm) 15.00 lbs (6.80 kg) 16 1/2" x 12 3/8" x 9" (41.91 x 31.43 x 22.86 cm) 17.50 lbs (7.94 kg) NEMA 3R Not Available Not Available NEMA 4 (outdoor) 17 1/2" x 16 3/8" x 11 3/8" (44.45 x 41.59 x 28.89 cm) 24.14 lbs (10.95 kg) 17 1/2" x 16 3/8" x 11 3/8" (44.45 x 41.59 x 28.89 cm) 28.32 lbs (12.84 kg) 1/2 hp pump/motor with 214505 - series 3/4 hp pump/motor with 214507 - series [default] 1 hp pump/motor with 214508 - series 1.5 hp pump/motor with 224300 - series [default] 2 hp pump/motor with 224301 - series Pump (60 Hz) For Use With(C) FE Motor Rating Notes: Refer to Franklin Electric’s SubDrive/MonoDrive Installation Manual (M1560). (A) Operating temperature is specified at full output power when installed as described in Controller Location Selection on pg. 23. (B) Refer to pgs. 45-47 for detailed Mounting Dimensions. (C) If a pump other than the default rating is used, refer to pgs. 9-15 for Drive Configuration. * Refer to pg. 25 for detailed Circuit Breaker and Wire Sizing. Specifications Model No. Input from Power Source Output to Motor SubDrive75 SubDrive100 NEMA 1 (indoor) Model 5870203380 Model 5870204100 NEMA 3R (indoor/outdoor) Not Available Not Available NEMA 4 (outdoor) Model 5870203384 Model 5870204104 Voltage 190-260 VAC 190-260 VAC Phase In Single-Phase Single-Phase Frequency 60/50 Hz 60/50 Hz Current (max) 11 Amps (RMS) 19 Amps (RMS) Power Factor 1.0 (constant) 1.0 (constant) Power (idle) 35 Watts 65 Watts Power (max) 2400 Watts 3800 Watts Wire Gauge Size(s) Consult Federal, State, and Local codes for branch circuits installations Consult Federal, State, and Local codes for branch circuits installations Voltage Adjusts with Frequency Adjusts with Frequency Phase Out Three-Phase (3-wire) Three-Phase (3-wire) 30-80 Hz (3/4 hp, 0.55 kW) pump 30-80 Hz (1 hp, 0.75 kW) pump 30-70 Hz (1 hp, 0.75 kW) pump 30-70 Hz (1.5 hp, 1.1 kW) pump 30-60 Hz (1.5 hp, 1.1 kW) pump 30-60 Hz (2 hp, 1.5 kW) pump Current (max) 5.9 Amps (RMS, each phase) 8.1 Amps (RMS, each phase) Wire Gauge Size(s) NEMA 1 #10 - #16 * ga. NEMA 4 #6 - #18 * ga. NEMA 1 #6 - #18 * ga. NEMA 4 #6 - #18 * ga. Factory Preset 50 psi (3.4 bar) 50 psi (3.4 bar) Frequency Range Pressure Setting Operating Conditions(A) Controller Size(B) (approximate) For Use With (C) Adjustment Range 25-80 psi (1.7 and 5.5 bar) 25-80 psi (1.7 - 5.5 bar) Temperature (at 230 VAC input) -13 °F to 125 °F (-25 °C to 50 °C) -13 °F to 125 °F (-25 °C to 50 °C) Relative Humidity (NEMA 1) 10-95%, non-condensing 10-95%, non-condensing Relative Humidity (NEMA 3R) Not Available Not Available Relative Humidity (NEMA 4) 0-100%, condensing 0-100%, condensing NEMA 1 (indoor) 16 1/2" x 12 3/8" x 9" (41.91 x 31.43 x 22.86 cm) 15.00 lbs (6.80 kg) 16 1/2” x 12 3/8” x 9” (41.91 x 31.43 x 22.86 cm) 17.50 lbs (7.94 kg) NEMA 3R Not Available Not Available NEMA 4 (outdoor) 17 1/2" x 16 3/8" x 11 3/8" (44.45 x 41.59 x 28.89 cm) 24.14 lbs (10.95 kg) 17 1/2” x 16 3/8” x 11 3/8” (44.45 x 41.59 x 28.89 cm) 28.32 lbs (12.84 kg) 3/4 hp (0.55 kW) [default] 1 hp (0.75 kW) [default] 1 hp (0.75 kW) 1.5 hp (1.1 kW) 1.5 hp (1.1 kW) 2 hp (1.5 kW) 234514 - series (1.5 hp, 1.1 kW) 234315 - series (2 hp, 1.5 kW) Pump (60 Hz) FE Motor Rating Notes: Refer to Franklin Electric’s SubDrive/MonoDrive Installation Manual (M1560). (A) Operating temperature is specified at full output power when installed as described in Controller Location Selection on pg. 23. (B) Refer to pgs. 45-47 for detailed Mounting Dimensions. (C) If a pump other than the default rating is used, refer to pgs. 9-15 for Drive Configuration. * Refer to pg. 25 for detailed Circuit Breaker and Wire Sizing. Specifications Model No. Input from Power Source SubDrive150 SubDrive300 NEMA 1 (indoor) Model 5870204150 Not Available NEMA 3R (indoor/outdoor) Not Available Not Available NEMA 4 (outdoor) Model 5870204154 Model 5870206300 Voltage 190-260 VAC 220-260 VAC Phase In Single-Phase Single-Phase Frequency 60/50 Hz 60/50 Hz Current (max) 23 Amps (RMS) 36 Amps (RMS) Power Factor 1.0 (constant) 1.0 (constant) Power (idle) 65 Watts 65 Watts Power (max) 4600 Watts 7200 Watts Wire Gauge Size(s) Consult Federal, State, and Local codes for branch circuits installations Consult Federal, State, and Local codes for branch circuits installations Voltage Adjusts with Frequency Adjusts with Frequency Phase Out Three-Phase (3-wire) Three-Phase (3-wire) 30-80 Hz (1.5 hp, 1.1 kW) pump Output to Motor Frequency Range 30-70 Hz (2 hp, 1.5 kW) pump 30-60 Hz (3 hp, 2.2 kW) pump Pressure Setting Operating Conditions(A) Controller Size(B) (approximate) For Use With 30-70 Hz (5 hp, 3.7 kW) pump Current (max) 10.9 Amps (RMS, each phase) 17.8 Amps (RMS, each phase) Wire Gauge Size(s) NEMA 1 #6 - #18 * ga NEMA 4 #6 - #18 * ga. NEMA 4 #2 - #18 * ga. Factory Preset 50 psi (3.4 bar) 50 psi (3.4 bar) Adjustment Range 25-80 psi (1.7 - 5.5 bar) 25-80 psi (1.7 - 5.5 bar) Temperature (at 230 VAC input) -13 °F to 125 °F (-25 °C to 50 °C) -13 °F to 125 °F (-25 °C to 50 °C) Relative Humidity (NEMA 1) 10-95%, non-condensing N/A Relative Humidity (NEMA 3R) Not Available Not Available Relative Humidity (NEMA 4) 0-100%, condensing 0-100%, condensing NEMA 1 (indoor) 16 1/2" x 12 3/8" x 9" (41.91 x 31.43 x 22.86 cm) 17.50 lbs (7.94 kg) Not Available NEMA 3R Not Available Not Available NEMA 4 (outdoor) 17 1/2" x 16 3/8" x 11 3/8" (44.45 x 41.59 x 28.89 cm) 28.32 lbs (12.84 kg) 19 7/8" x 17 1/2" x 14 1/4" (50.48 x 44.45 x 36.20 cm) 35.15 lbs (15.94 kg) 1.5 hp (1.1 kW) [default] (C) 30-80 Hz (3 hp, 2.2 kW) pump Pump (60 Hz) 2 hp (1.5 kW) 3 hp (2.2 kW) FE Motor Rating 234316 - series (3 hp, 2.2 kW) 3 hp (2.2 kW) [default] 5 hp (3.7 kW) 234317 - series (5 hp, 3.7 kW) Notes: Refer to Franklin Electric’s SubDrive/MonoDrive Installation Manual (M1560). (A) Operating temperature is specified at full output power when installed as described in Controller Location Selection on pg. 23. (B) Refer to pgs. 45-47 for detailed Mounting Dimensions. (C) If a pump other than the default rating is used, refer to pgs. 9-15 for Drive Configuration. * Refer to pg. 25 for detailed Circuit Breaker and Wire Sizing. Specifications SubDrive2W Model No. Input from Power Source Output to Motor NEMA 1 (indoor) Not Available NEMA 3R (indoor/outdoor) Model 5870203223 NEMA 4 (outdoor) Not Available Voltage 207-260 VAC Phase In Single-Phase Frequency 60/50 Hz Current (max) 14 Amps (RMS) (For circuit breaker sizing) Power Factor 0.7 (approximate) Power (idle) 20 Watts Power (max) 1900 Watts Wire Gauge Size(s) Consult Federal, State, and Local codes for branch circuits installations Voltage Adjusts with Frequency Phase Out Single-Phase (2-wire) Frequency Range 30-60 Hz 6 Amps (RMS) 1/2 hp, 0.37 kW system Current (max) 8 Amps (RMS) 3/4 hp, 0.55 kW system 10.4 Amps (RMS) 1 hp, 0.75 kW system Pressure Setting Operating Conditions(A) Controller Size(B) (approximate) For Use With(C) Wire Gauge Size(s) NEMA 3R #6 - #18 * ga. Factory preset 50 psi (3.4 bar) Adjustment Range 25-80 psi (1.7 - 5.5 bar) Temperature (at 230 VAC input) -13 °F to 125 °F (-25 °C to 50 °C) Relative Humidity (NEMA 1) Not Available Relative Humidity (NEMA 3R) 10-95%, non-condensing Relative Humidity (NEMA 4) Not Available NEMA 1 (indoor) Not Available NEMA 3R 12 1/4” x 16 1/2” x 9” (31.1 x 41.9 x 22.9 cm) 15.0 lbs (6.80 kg) NEMA 4 (outdoor) Not Available Pump (60 Hz) 1/2 hp pump/motor with 244505 - series 3/4 hp pump/motor with 244507 - series [default] FE Motor Rating 1 hp pump/motor with 244508 - series Notes: Refer to Franklin Electric’s SubDrive/MonoDrive Installation Manual (M1560). (A) Operating temperature is specified at full output power when installed as described in Controller Location Selection on pg. 23. (B) Refer to pgs. 45-47 for detailed Mounting Dimensions. (C) If a pump other than the default rating is used, refer to pgs. 9-15 for Drive Configuration. * Refer to pg. 25 for detailed Circuit Breaker and Wire Sizing. System Accessories Accessories Controller Part Number SubDrive Duplex Alternator All models 585 001 2000 NEMA 1 Fan Replacement Kit SubDrive75 / MonoDrive SubDrive100 / SubDrive150 / MonoDriveXT 225 635 908 225 635 909 NEMA 3R Fan Replacement Kit SubDrive2W 225 635 910 NEMA 4 Fan Replacement Kit (External cooling fan) MonoDrive / SubDrive75 MonoDriveXT / SubDrive100 / SubDrive150 SubDrive300 225 635 901 225 635 902 225 635 903 NEMA 4 Fan Replacement Kit (Internal stirring fan) MonoDrive / SubDrive75 / MonoDriveXT / SubDrive100 / SubDrive150 / SubDrive300 225 635 904 Auxiliary Relay Communications Board All NEMA 4 models (excluding SubDrive300) 225 755 901 Tank Drawdown Kit All NEMA 4 models / SubDrive2W 225 770 901 Heatsink Cover Kit All NEMA 4 models (excluding SubDrive300) 225 805 901 Air Filter Kit SubDrive2W 225 835 901 Lightning Arrestor Single-phase (Input Power) 150 814 902 Low Voltage Kit SubDrive300 225 950 901 High Pressure Sensor (75-150 psi) All models 225 970 901 Standard Replacement Pressure Sensor Kit (25-80 psi) All models 223 995 901 Direct Burial Cable 10 ft (3 m) 30 ft (9 m) 100 ft (30.5 m) 225 800 901 225 800 902 225 800 903 Input Filter All models 225 198 901 Output Filter All models (excluding SubDrive300) 225 300 901 Surge Capacitors All models 225 199 901 *N1 = NEMA 1 (Indoors), N3R = NEMA 3R (Indoor/Outdoors), N4 = NEMA 4 (Outdoors) SubDrive Duplex Alternator Lightning Arrestor High Pressure Sensor Air Filter Kit Internal Stirring Fan Kit External Cooling Fan Kit 400 East Spring Street, Bluffton, Indiana 46714 Tel: 260.824.2900 • Fax: 260.824.2909 www.franklin-electric.com M1459 04-12
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