536725 1 Zoeller Rail Systems Accessories Zm1347 Disconnect & User Manual

536725 1 Zoeller Rail Systems Repair Parts 536725_1_Zoeller Rail Systems Repair Parts

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User Manual: Pump 536725 1 Zoeller Rail Systems Accessories

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SECTION: Z5.00.150

Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.

ZM1347
0809
Supersedes
0309

®

MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624

visit our web site:
www.zoeller.com

DISCONNECT & RAIL SYSTEMS
Threaded Discharge Pumps
1¼" thru 3" NPT

FEATURES
•
•
•
•
•
•
•

Sewage, storm water and effluent pump systems.
Vertical E-Z Out
For concrete, steel, or fiberglass tanks.
Patent # 5,507,628
Allows for removal of pumps from ground level.
Cast iron base elbow and positive machine fit with O-ring seal provides a reliable seal.
Guide rails direct the pump to and from the base elbow. Systems are supplied complete with base elbow, sealing plate,
pump discharge elbow, and upper rail bracket.
All systems use ¾" schedule 40 pipe rails (not included).
Refer to ZM1710 for installation instructions.
SK2486

#10-0789 lifting bails are required on 6160, 6180, 6280, 6290, 6810/6815 and 6820 models to balance
pump and rail plate evenly. Other models already include proper lifting device.

SPECIFICATIONS
Rail System

Pump Discharge

Rail System Discharge

39-0087

1 ¼" V

2" V

Cast Iron / Steel / Galvanized Steel

Materials of Construction*

Weight
43

39-0088

1 ¼" V

2" V

Cast Iron / Steel / Stainless Steel

43

39-0101

1 ¼" V

2" V

Cast Iron / Brass / SS / Brass for Non-sparking

43

39-0115***

1 ¼" H

1 ¼" V

Cast Iron / Steel / Galvanized Steel (6810/6815 Only)

43

39-0116***

1 ¼" H

1 ¼" V

Cast Iron / Steel / Stainless Steel (6810/6815 Only)

43

39-0085

1 ½" V

2" V

Cast Iron / Steel / Galvanized Steel

43

39-0086

1 ½" V

2" V

Cast Iron / Steel / Stainless Steel

43

39-0092

1 ½" V

2" V

Cast Iron / Brass / SS / Brass for Non-sparking

45

39-0083

2" V

2" V

Cast Iron / Steel / Galvanized Steel

45

39-0084

2" V

2" V

Cast Iron / Steel / Stainless Steel

45

39-0093

2" V

2" V

Cast Iron / Brass / SS / Brass for Non-sparking

47

39-0110

2" V

3" V

Cast Iron / Steel / Galvanized Steel

50
50

39-0111

2" V

3" V

Cast Iron / Steel / Stainless Steel

39-0114

2" V

3" V

Cast Iron / Brass / SS / Brass for Non-sparking

50

39-0074

3" V

3" V

Cast Iron / Steel / Galvanized Steel

55

39-0075

3" V

3" V

Cast Iron / Steel / Stainless Steel

55

39-0076

3" V

3" V

Cast Iron / Brass / SS / Brass for Non-sparking

57

ACCESSORIES
Intermediate rail brackets are required for each 12' of basin depth.
39-0089

Intermediate Rail Bracket 1¼", 1 ½" and 2" Discharge - Galvanized Steel

6

39-0090

Intermediate Rail Bracket 1¼", 1 ½" and 2" discharge - Stainless Steel

6

39-0079

Intermediate Rail Bracket 3" Discharge - Galvanized Steel

6

39-0080

Intermediate Rail Bracket 3" Discharge - Stainless Steel

6

39-0112

Intermediate Rail Bracket 2" x 3" Discharge - Galvanized Steel

6

39-0113

Intermediate Rail Bracket 2" x 3" Discharge - Stainless Steel

6

019155

2" x 3" Reducer Adapter for 39-0110, 39-0111 & 39-0114 Rail System

5

10-0789**

SS lifting bail for 6160, 6180, 6280, 6290, 6810/6815 & 6820 Series

1

*Coupling Base / Sealing Plate / Upper Support / Guide Plate.
**Lifting bails are required on the following models to balance pump and rail plate evenly. Other models already include proper lifting device.
***Tested for use to 220 feet total dynamic head. Applications exceeding this should use Zoeller square rail, flexible discharge hose or rigid piping.

© Copyright 2009 Zoeller Co. All rights reserved.

SQUARE GUIDE RAIL SYSTEMS (1¼", 1½" & 2" Discharge)
FIELD ASSEMBLED
•
•
•

Economical, reduces time & cost of removing pump.
Safety, keeps personnel out of pits & out of contact
with contaminates.
Inspections made fast & easy.

FEATURES
• Single rigid stainless steel square rail design.
• Stainless steel rail, nuts, bolts, fasteners and lifting bail.
• Cast iron angle arm bracket and pump guide bracket.
• Galvanized piping. Stainless steel - optional.
• Red brass disconnect fittings with Teflon coated Buna
O-ring seal.
• PVC Ball Valve.
• Cast iron Check Valve.
• Optional stainless pull rods and lifting cable available.
• Also available in prepackaged fiberglass basins.
* For tanks deeper than 72" a second angle arm bracket P/N 39-0070 is required. Sch. 40 galvanized
or stainless steel pipe is used for extending the rail length.

Rail
System

*Tank Discharge
Depth Pipe size

Pump Series

39-0054
39-0055
39-0056
39-0057
39-0058
39-0059

48"
60"
72"
48"
60"
72"

1 ¼"
1 ¼"
1 ¼"
1 ¼"
1 ¼"
1 ¼"

6840 Grinders
6840 Grinders
6840 Grinders
6820 Grinders
6820 Grinders
6820 Grinders
6160 - 6180 Series
Effluent Pumps

39-0060

48"

1 ½"

39-0061

60"

1 ½"

6160 - 6180 Series
Effluent Pumps

39-0062

72"

1 ½"

6160 - 6180 Series
Effluent Pumps

39-0063

48"

2"

6160 - 6180 - 6290 Series
Effluent & Sewage Pumps

39-0064

60"

2"

6160 - 6180 - 6290 Series
Effluent & Sewage Pumps

39-0065

72"

2"

6160 - 6180 - 6290 Series
Effluent & Sewage Pumps

39-0066

48"

2"

6280 Series Sewage Pumps

39-0067

60"

2"

6280 Series Sewage Pumps

39-0068

72"

2"

6280 Series Sewage Pumps

Stainless Steel Pull Rods
3/8"-16 UNC
Part Number Length
39-0069
1'
39-0006
2½'
39-0007
3½'
39-0008
4½'
39-0009
5½'

SK1650

1/8" Stainless Steel Lifting Cables*

L

005264

Part Number
39-0031
39-0032
39-0033
39-0034
39-0035

Length
8'
12'
16'
20'
24'

SKA1335

*Cable recommended for commercial duty pumps and 2HP Grinder Pumps.

© Copyright 2009 Zoeller Co. All rights reserved.

RAIL SYSTEMS (2½" TO 6" Discharge)
FIELD ASSEMBLED
Guide Rail System for removal and installation of flanged horizontal discharge pumps without getting in or removing fluid from pit.

4" & 6" Systems

2½" & 3" Horizontal Flanged

2" SCHEDULE 40
RAIL PIPE *

UPPER GUIDE RAIL BRACKET

LIFTING CABLE *
INTERMEDIATE
GUIDE RAIL
BRACKET * *

15' MAX.

DISCHARGE ELBOW

MOUNTING PLATE

SPECIFICATIONS
Part
Number

Description

Pump
Discharge

Guide
Rails*

39-0094

2½" / 3" Guide Rail System S.S.

2½" or 3"
Horizontal
Flange

2" SS or Galv.

6039-0016

4" Guide Rail System S.S.
Flange

4" Horizontal

2" SS or Galv.

6039-0072

6" Guide Rail System S.S.
Flange

6" Horizontal

2" SS or Galv.

39-0095

2½" / 3" Guide Rail System S.S.
Non-Sparking for Class 1
Group C and/or Group D
Division 1 Installation

2½" or 3"
Horizontal
Flange

2" SS or Galv.

6039-0017

4" Guide Rail System,
Non-Sparking for Class 1
Group C and/or Group D
Division 1 Installation

4" Horizontal
Flange

2" SS or Galv.

6039-0073

6" Guide Rail System,
Non-Sparking for Class 1
Group C and/or Group D
Division 1 Installation

6" Horizontal
Flange

2" SS or Galv.

ZEPA0304

39-0096
* 1/4" Lifting Cable Not Included. See ZM1328 for Correct Cable.
** One Intermediate Guide Rail Bracket is required for every 20 ft. for 3" System
or 15 ft. for 4" System, of basin depth. See chart for part number.

Intermediate bracket for 2½" / 3" Rail Systems

6039-0014

Intermediate bracket for 4" Rail Systems

6039-0021

Intermediate bracket for 6" Rail Systems

© Copyright 2009 Zoeller Co. All rights reserved.

3", 4" & 6" FLYGT GUIDE RAIL
SYSTEM ADAPTERS
Adapter plates for retrofitting 3", 4" & 6" horizontal discharge pumps
to existing Flygt rail systems.

MYERS GUIDE RAIL SYSTEM ADAPTER KIT
FOR 71 SERIES GRINDER PUMPS
Part number 6039-0071 for Myers 3, 5, & 7.5 HP Rail Systems
(Cap requires special drilling.)
PLATE, UPPER GUIDE
EXISTING

CHOKER CABLE *

(3) SCREW, 7/16 - 14 X 1"
EXISTING
(3) SCREW, 5/16 - 18 X 1"

1 1/4 NPT CAP
EXISTING

(3) WASHER, 5/16 LOCK
ADAPTER
ZOELLER TO MYERS

FLYGT GUIDE RAIL SYSTEM ADAPTER PLATE

(3) HOLES MUST BE
DRILLED AND TAPPED
FOR 5/16-18

NIPPLE 1 1/4 NPT X 24"
EXISTING

DISCHARGE FITTING
EXISTING
(3) SCREW, 5/8 - 11 X 2"

EXISTING FLYGT RAIL FITTING

*not included
(3) WASHER, 5/8 LOCK
ZEPA0392

DESIGN FEATURES
• Cast iron construction.
• Flange conforms to ANSI B16.10 fully flat/MSS SP-6.
• For use with all 6400, 61 HD, 62 HD & 6700 series pumps
with 3", 4" or 6"discharges and 2" NPT rail pipe.
• Flange gasket and stainless steel bolts included.
Pump Discharge
3"
4"
6"

REMOVE LEGS FOR RAIL USE
ZEPA0510

DISCONNECT ONLY
(1¼", 1½" & 2" Discharge)
Disconnect Fitting; used for shallow systems where guide rails are
not necessary. (pull rod not included)

Part Number
6039-0070
6039-0048
6039-0053

39-0053, 1¼" NPT
39-0001, 1½" NPT
39-0002, 2" NPT

PULL ROD *

18" MAX.
DISCONNECT TO BE
MOUNTED AS HIGH
AS POSSIBLE AND
MEET LOCAL FROST
LINE REGULATION.

SHUT-OFF VALVE *

SPECIFICATIONS

DISCONNECT

Part Number

CHECK VALVE *

Pipe Size
VENT HOLE

39-0001

39-0002

1¼"

1½" NPT

2" NPT

Disconnect Material

Brass

Brass

Brass

Disconnect Weight

1.6 lb.

2.0 lbs.

2.5 lbs.

Travel to Disengage

3¾"

3"

3½"

150 PSI

150 PSI

150 PSI

3/8" - 16 UNC

3/8" - 16 UNC

3/8" - 16 UNC

Pressure Rating
Pull Rods Thread Size
*not included

39-0053

ZEPA0393

NOTE: All pumps should be supported underneath with concrete blocks or basin floor.
© Copyright 2009 Zoeller Co. All rights reserved.



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