536725 1 Zoeller Rail Systems Accessories Zm1347 Disconnect & User Manual
536725 1 Zoeller Rail Systems Repair Parts 536725_1_Zoeller Rail Systems Repair Parts
536725 1 Zoeller Lifting Cable Brochure 536725_1_Zoeller Lifting Cable Brochure 536725_1_Zoeller Lifting Cable Brochure pdf pumpproducts
User Manual: Pump 536725 1 Zoeller Rail Systems Accessories
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DISCONNECT & RAIL SYSTEMS
SECTION: Z5.00.150
ZM1347
0809
Supersedes
0309
Product information presented
here refl ects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
®
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
visit our web site:
www.zoeller.com
© Copyright 2009 Zoeller Co. All rights reserved.
Threaded Discharge Pumps
1¼" thru 3" NPT
*Coupling Base / Sealing Plate / Upper Support / Guide Plate.
**Lifting bails are required on the following models to balance pump and rail plate evenly. Other models already include proper lifting device.
***Tested for use to 220 feet total dynamic head. Applications exceeding this should use Zoeller square rail, fl exible discharge hose or rigid piping.
SPECIFICATIONS
Rail System Pump Discharge Rail System Discharge Materials of Construction* Weight
39-0087 1 ¼" V 2" V Cast Iron / Steel / Galvanized Steel 43
39-0088 1 ¼" V 2" V Cast Iron / Steel / Stainless Steel 43
39-0101 1 ¼" V 2" V Cast Iron / Brass / SS / Brass for Non-sparking 43
39-0115*** 1 ¼" H 1 ¼" V Cast Iron / Steel / Galvanized Steel (6810/6815 Only) 43
39-0116*** 1 ¼" H 1 ¼" V Cast Iron / Steel / Stainless Steel (6810/6815 Only) 43
39-0085 1 ½" V 2" V Cast Iron / Steel / Galvanized Steel 43
39-0086 1 ½" V 2" V Cast Iron / Steel / Stainless Steel 43
39-0092 1 ½" V 2" V Cast Iron / Brass / SS / Brass for Non-sparking 45
39-0083 2" V 2" V Cast Iron / Steel / Galvanized Steel 45
39-0084 2" V 2" V Cast Iron / Steel / Stainless Steel 45
39-0093 2" V 2" V Cast Iron / Brass / SS / Brass for Non-sparking 47
39-0110 2" V 3" V Cast Iron / Steel / Galvanized Steel 50
39-0111 2" V 3" V Cast Iron / Steel / Stainless Steel 50
39-0114 2" V 3" V Cast Iron / Brass / SS / Brass for Non-sparking 50
39-0074 3" V 3" V Cast Iron / Steel / Galvanized Steel 55
39-0075 3" V 3" V Cast Iron / Steel / Stainless Steel 55
39-0076 3" V 3" V Cast Iron / Brass / SS / Brass for Non-sparking 57
39-0089 Intermediate Rail Bracket 1¼", 1 ½" and 2" Discharge - Galvanized Steel 6
39-0090 Intermediate Rail Bracket 1¼", 1 ½" and 2" discharge - Stainless Steel 6
39-0079 Intermediate Rail Bracket 3" Discharge - Galvanized Steel 6
39-0080 Intermediate Rail Bracket 3" Discharge - Stainless Steel 6
39-0112 Intermediate Rail Bracket 2" x 3" Discharge - Galvanized Steel 6
39-0113 Intermediate Rail Bracket 2" x 3" Discharge - Stainless Steel 6
019155 2" x 3" Reducer Adapter for 39-0110, 39-0111 & 39-0114 Rail System 5
10-0789** SS lifting bail for 6160, 6180, 6280, 6290, 6810/6815 & 6820 Series 1
ACCESSORIES
Intermediate rail brackets are required for each 12' of basin depth.
FEATURES
• Sewage, storm water and effl uent pump systems.
• For concrete, steel, or fi berglass tanks.
• Allows for removal of pumps from ground level.
• Cast iron base elbow and positive machine fi t with O-ring seal provides a reliable seal.
• Guide rails direct the pump to and from the base elbow. Systems are supplied complete with base elbow, sealing plate,
pump discharge elbow, and upper rail bracket.
• All systems use ¾" schedule 40 pipe rails (not included).
• Refer to ZM1710 for installation instructions.
Vertical E-Z Out
Patent # 5,507,628
#10-0789 lifting bails are required on 6160, 6180, 6280, 6290, 6810/6815 and 6820 models to balance
pump and rail plate evenly. Other models already include proper lifting device.
SK2486
SQUARE GUIDE RAIL SYSTEMS (1¼", 1½" & 2" Discharge)
FIELD ASSEMBLED
• Economical, reduces time & cost of removing pump.
• Safety, keeps personnel out of pits & out of contact
with contaminates.
• Inspections made fast & easy.
FEATURES
• Single rigid stainless steel square rail design.
• Stainless steel rail, nuts, bolts, fasteners and lifting bail.
• Cast iron angle arm bracket and pump guide bracket.
• Galvanized piping. Stainless steel - optional.
• Red brass disconnect fi ttings with Tefl on coated Buna
O-ring seal.
• PVC Ball Valve.
• Cast iron Check Valve.
• Optional stainless pull rods and lifting cable available.
• Also available in prepackaged fi berglass basins.
Rail *Tank Discharge
System Depth Pipe size Pump Series
* For tanks deeper than 72" a second angle arm bracket P/N 39-0070 is required. Sch. 40 galvanized
or stainless steel pipe is used for extending the rail length.
Stainless Steel Pull Rods 1/8" Stainless Steel Lifting Cables*
SKA1335
© Copyright 2009 Zoeller Co. All rights reserved.
Part Number Length
39-0031 8'
39-0032 12'
39-0033 16'
39-0034 20'
39-0035 24'
*Cable recommended for commercial duty pumps and 2HP Grinder Pumps.
3/8"-16 UNC
Part Number Length
39-0069 1'
39-0006 2½'
39-0007 3½'
39-0008 4½'
39-0009 5½'
SK1650
L
005264
39-0054 48" 1 ¼" 6840 Grinders
39-0055 60" 1 ¼" 6840 Grinders
39-0056 72" 1 ¼" 6840 Grinders
39-0057 48" 1 ¼" 6820 Grinders
39-0058 60" 1 ¼" 6820 Grinders
39-0059 72" 1 ¼" 6820 Grinders
39-0060 48" 1 ½" 6160 - 6180 Series
Effl uent Pumps
39-0061 60" 1 ½" 6160 - 6180 Series
Effl uent Pumps
39-0062 72" 1 ½" 6160 - 6180 Series
Effl uent Pumps
39-0063 48" 2" 6160 - 6180 - 6290 Series
Effl uent & Sewage Pumps
39-0064 60" 2" 6160 - 6180 - 6290 Series
Effl uent & Sewage Pumps
39-0065 72" 2" 6160 - 6180 - 6290 Series
Effl uent & Sewage Pumps
39-0066 48" 2" 6280 Series Sewage Pumps
39-0067 60" 2" 6280 Series Sewage Pumps
39-0068 72" 2" 6280 Series Sewage Pumps
© Copyright 2009 Zoeller Co. All rights reserved.
Guide Rail System for removal and installation of fl anged horizontal discharge pumps without getting in or removing fl uid from pit.
RAIL SYSTEMS (2½" TO 6" Discharge)
FIELD ASSEMBLED
* 1/4" Lifting Cable Not Included. See ZM1328 for Correct Cable.
** One Intermediate Guide Rail Bracket is required for every 20 ft. for 3" System
or 15 ft. for 4" System, of basin depth. See chart for part number.
2½" & 3" Horizontal Flanged 4" & 6" Systems
15' MAX.
INTERMEDIATE
GUIDE RAIL
BRACKET
UPPER GUIDE RAIL BRACKET
LIFTING CABLE
MOUNTING PLATE
DISCHARGE ELBOW
**
*
2" SCHEDULE 40
RAIL PIPE *
ZEPA0304
SPECIFICATIONS
Part Pump Guide
Number Description Discharge Rails*
2½" or 3"
39-0094 2½" / 3" Guide Rail System S.S. Horizontal 2" SS or Galv.
Flange
6039-0016 4" Guide Rail System S.S. 4" Horizontal 2" SS or Galv.
Flange
6039-0072 6" Guide Rail System S.S. 6" Horizontal 2" SS or Galv.
Flange
2½" / 3" Guide Rail System S.S. 2½" or 3"
39-0095 Non-Sparking for Class 1 Horizontal 2" SS or Galv.
Group C and/or Group D Flange
Division 1 Installation
4" Guide Rail System,
6039-0017 Non-Sparking for Class 1 4" Horizontal 2" SS or Galv.
Group C and/or Group D Flange
Division 1 Installation
6" Guide Rail System,
6039-0073 Non-Sparking for Class 1 6" Horizontal 2" SS or Galv.
Group C and/or Group D Flange
Division 1 Installation
39-0096 Intermediate bracket for 2½" / 3" Rail Systems
6039-0014 Intermediate bracket for 4" Rail Systems
6039-0021 Intermediate bracket for 6" Rail Systems
© Copyright 2009 Zoeller Co. All rights reserved.
3", 4" & 6" FLYGT GUIDE RAIL
SYSTEM ADAPTERS
Adapter plates for retrofi tting 3", 4" & 6" horizontal discharge pumps
to existing Flygt rail systems.
*not included
FLYGT GUIDE RAIL SYSTEM ADAPTER PLATE
EXISTING FLYGT RAIL FITTING
CHOKER CABLE *
ZEPA0392
DESIGN FEATURES
• Cast iron construction.
• Flange conforms to ANSI B16.10 fully fl at/MSS SP-6.
• For use with all 6400, 61 HD, 62 HD & 6700 series pumps
with 3", 4" or 6"discharges and 2" NPT rail pipe.
• Flange gasket and stainless steel bolts included.
Pump Discharge Part Number
3" 6039-0070
4" 6039-0048
6" 6039-0053
Disconnect Fitting; used for shallow systems where guide rails are
not necessary. (pull rod not included)
DISCONNECT ONLY
(1¼", 1½" & 2" Discharge)
39-0053, 1¼" NPT
39-0001, 1½" NPT
39-0002, 2" NPT
MYERS GUIDE RAIL SYSTEM ADAPTER KIT
FOR 71 SERIES GRINDER PUMPS
Part number 6039-0071 for Myers 3, 5, & 7.5 HP Rail Systems
(Cap requires special drilling.)
FOR 5/16-18
(3) HOLES MUST BE
DRILLED AND TAPPED
REMOVE LEGS FOR RAIL USE
DISCHARGE FITTING
EXISTING
NIPPLE 1 1/4 NPT X 24"
EXISTING
1 1/4 NPT CAP
EXISTING
PLATE, UPPER GUIDE
EXISTING (3) SCREW, 7/16 - 14 X 1"
EXISTING
(3) WASHER, 5/8 LOCK
(3) SCREW, 5/8 - 11 X 2"
ADAPTER
ZOELLER TO MYERS
(3) WASHER, 5/16 LOCK
(3) SCREW, 5/16 - 18 X 1"
ZEPA0510
SHUT-OFF VALVE
DISCONNECT
CHECK VALVE
VENT HOLE
*
*
PULL ROD *
DISCONNECT TO BE
MOUNTED AS HIGH
AS POSSIBLE AND
MEET LOCAL FROST
LINE REGULATION.
18" MAX.
ZEPA0393
NOTE: All pumps should be supported underneath with concrete blocks or basin fl oor.
Part Number 39-0053 39-0001 39-0002
Pipe Size 1¼" 1½" NPT 2" NPT
Disconnect Material Brass Brass Brass
Disconnect Weight 1.6 lb. 2.0 lbs. 2.5 lbs.
Travel to Disengage 3¾" 3" 3½"
Pressure Rating 150 PSI 150 PSI 150 PSI
Pull Rods Thread Size 3/8" - 16 UNC 3/8" - 16 UNC 3/8" - 16 UNC
SPECIFICATIONS
*not included
