537320 1 Zoeller Disconnect And Rail Systems Brochure User Manual
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User Manual: Pump 537320 1 Zoeller Disconnect And Rail Systems Brochure
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SECTION: 4.10.130 Your Peace of Mind is Our Top Priority ® FM0787 0814 Supersedes 0614 ® Product information presented here reflects conditions at time of publication. Consult factory regarding discrepancies or inconsistencies. MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347 SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961 (502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624 visit our web site: www.zoeller.com DISCONNECT & RAIL SYSTEMS • Economical: reduces time and cost of removing pump. • Safety: keeps personnel out of pits and out of contact with contaminants. • Inspections made are fast and easy. DISCONNECT ONLY (1¼", 1½" & 2" Discharge) COMPLETE SYSTEMS (1½" & 2" Discharge) Disconnect fitting: used for shallow systems where guide rails are not necessary. (pull rod not included) Rail and disconnect system for effluent or sewage pumps: used for removal and reinstallation of pumps without getting in or removing fluid from the pit. (2 standoffs included) 18" MAX. SK1853 SHUT-OFF VALVE DISCONNECT SHUT-OFF VALVE CHECK VALVE DISCONNECT CHECK VALVE VENT HOLE 39-0003, 1½" NPT 39-0004, 2" NPT 39-0053, 1¼" NPT 39-0001, 1½" NPT 39-0002, 2 NPT SK730 INTERMEDIATE GUIDE RAIL BRACKET VENTHOLE 10' MAX. Pipe rails, pull rods and intermediate brackets not included. SK731 SPECIFICATIONS Part Number 39-0053 39-0001 39-0002 39-0003 39-0004 Pipe size 1¼" NPT 1½" NPT 2" NPT 1½" NPT 2" NPT Disconnect material brass brass brass brass brass Disconnect weight 1.6 lbs. 2.0 lbs. 2.5 lbs. 10.1 lbs. 12 lbs. Centerline of rails from wall-in 30" --------------------2.75" 2.75" basin (minimum) Travel to disengage 3¾" 3" 3½" 3-3/8" 3-7/8" Pressure rating 150 PSI 150 PSI 150 PSI 150 PSI 150 PSI Pull rods thread size 3/8" - 16 UNC 3/8" - 16 UNC 3/8" - 16 UNC 3/8" - 16 UNC 3/8" - 16 UNC All pumps should be supported underneath with concrete blocks or basin floor. Support weight Guide rail size & material _____ _____ _____ ¾" IPS Pipe (S.S./Gal.) (recommended) or PVC Scd. 80 (optional). Supplied by customer. © Copyright 2014 Zoeller® Co. All rights reserved. 1 Intermediate Guide Rail Bracket One intermediate guide rail bracket is required for every 10 feet of rail. Use 39-0022 with 39-0003 & 39-0004. SK1260 39-0022 SQUARE GUIDE RAIL SYSTEMS (1¼", 1½" & 2" Discharge) FIELD ASSEMBLED • • • Economical, reduces time and cost of removing pump Safety: keeps personnel out of pits & out of contact with contaminants. Inspections are made fast and easy. FEATURES • • • • • • • • • Single, rigid stainless steel square rail design Stainless steel rail, nuts, bolts, fasteners and lifting bail Cast iron angle arm bracket and pump guide bracket Galvanized piping. Stainless steel piping is optional. Red brass disconnect fittings with Teflon-coated Buna O-ring seal PVC ball valve Cast iron check valve Optional stainless pull rods and lifting cable available. Also available in prepackaged fiberglass basins. * For tanks deeper than 72", a second angle arm bracket P/N 39-0070 is required. Sch. 40 galvanized or stainless steel pipe is used for extending the rail length. Rail System *Tank Discharge Depth Pipe size Pump Series 39-0054 48" 1 ¼" 840 39-0055 60" 1 ¼" 840 39-0056 72" 1 ¼" 840 39-0057 48" 1 ¼" 820 39-0058 60" 1 ¼" 820 39-0059 72" 1 ¼" 820 39-0060 48" 1 ½" 160/4160-180/4180 effluent pumps 39-0061 60" 1 ½" 160/4160-180/4180 effluent pumps 39-0062 72" 1 ½" 160/4160-180/4180 effluent pumps 39-0063 48" 2" 160/4160-180/4180-290/4290 effluent & sewage pumps 39-0064 60" 2" 160/4160-180/4180-290/4290 effluent & sewage pumps 39-0065 72" 2" 160/4160-180/4180-290/4290 effluent & sewage pumps Stainless Steel Pull Rods 3/8”-16 UNC 39-0066 48" 2" 280/4280 sewage pumps 39-0067 60" 2" 280/4280 sewage pumps 39-0068 72" 2" 280/4280 sewage pumps SK1650 L 005264 Part Number 39-0069 39-0006 39-0007 39-0008 39-0009 39-0018 39-0010 © Copyright 2014 Zoeller® Co. All rights reserved. 2 Length 1' 2½' 3½' 4½' 5½' 7' 8' SKA1335 Stainless Steel Lifting Cable Part Number 39-0031 39-0032 39-0033 39-0034 39-0035 Length 8' 12' 16' 20' 24' THREADED RAIL SYSTEMS (1¼" - 3" NPT Discharge Pumps) FEATURES • • • • • • • • Sewage, storm water and effluent pump systems For concrete, steel, or fiberglass tanks Allows for removal of pumps from ground level No confined space entry to service pump No pull rods or hold down rods No diaphragms Coupling base with positive machine fit and o-ring seal provides a reliable seal. Designers liability can be reduced by providing reasonable care in the design of submersible pump installations. Pumps are removable from above pump for inspection and service. Guide rails direct the pump to and from the coupling base. Systems are supplied complete with coupling base, sealing plate, pump discharge elbow, and upper rail support bracket. All systems use ¾" schedule 40 pipe rails (not included). • • 1-1/4 " Z-Rail® Disconnect System P/N 10-0789 P/N 10-3560, 10-3561, 10-2315 & 10-2316 SK2486 SK2697 SPECIFICATIONS Rail System Pump Discharge Rail System Discharge 39-0134 1 ¼" V 2" V 39-0135 1 ¼" V 39-0136 Materials of Construction* Weight Type powder coated, ductile iron 41 Z-Rail ® 2" V powder coated, ductile iron w/ SS upper rail support bracket 43 Z-Rail ® 1 ¼" V 2" V powder coated, ductile iron w/ brass for non-sparking 44 Z-Rail ® 39-0143 1 ¼" V 2" V powder coated, ductile iron w/ SS upper rail support/ brass for non-sparking 44 Z-Rail ® 39-0137 1 ¼" H 1 ¼" V powder coated, ductile iron (810/815 only) 41 Z-Rail ® 39-0138 1 ¼" H 1 ¼" V powder coated, ductile iron w/ SS upper rail support bracket (810/815 only) 43 Z-Rail ® 39-0131 1 ½" V 2" V powder coated, ductile iron 41 Z-Rail ® 39-0132 1 ½" V 2" V powder coated, ductile iron w/ SS upper rail support bracket 43 Z-Rail ® 39-0133 1 ½" V 2" V powder coated, ductile iron w/ brass for non-sparking 44 Z-Rail ® 39-0142 1 ½" V 2" V powder coated, ductile iron w/ SS upper rail support/ brass for non-sparking 43 Z-Rail ® 39-0128 2" V 2" V powder coated, ductile iron 42 Z-Rail ® 39-0129 2" V 2" V powder coated, ductile iron w/ SS upper rail support bracket 43 Z-Rail ® 39-0130 2" V 2" V powder coated, ductile iron w/ brass for non-sparking 45 Z-Rail ® 39-0141 2" V 2" V powder coated, ductile iron w/ SS upper rail support/ brass for non-sparking 44 Z-Rail ® 39-0074 3" V 3" V cast iron / steel / galvanized steel 55 EZ-Out 39-0075 3" V 3" V cast iron / steel / SS 55 EZ-Out 39-0076 3" V 3" V cast iron / brass / SS / brass for non-sparking 57 EZ-Out ACCESSORIES Intermediate rail brackets are required for each 12’ of basin depth. 39-0139 intermediate rail bracket 1¼", 1 ½" and 2" discharge - SS 4 Z-Rail ® 39-0079 intermediate rail bracket 3" discharge - galvanized steel 6 EZ-Out 39-0080 intermediate rail bracket 3" discharge - SS 6 EZ-Out ** 10-3560 SS lifting bail for 50, 90 & 150 series 1 Z-Rail ® ** 10-3561 SS lifting bail for 140 series 1 Z-Rail ® ** 10-2316 SS lifting bail for 130, 260 & 270 series ( and 140 w/ EZ-Out) 1 both ** 10-0789 SS lifting bail for 160, 180, 280, 290, 810/815 and 820 series 1 both * Disconnect fitting, guide rail plate, rail guide and upper rail support bracket SS lifting bail for 160, 180, 280, 290, 810/815 and 820 series ** Lifting bails are required on these models to balance pump and rail plate evenly. Other models already include proper lifting device. © Copyright 2014 Zoeller® Co. All rights reserved. 3 FLANGED RAIL SYSTEMS (3" & 4") - FIELD ASSEMBLED UPPER GUIDE RAIL BRACKET 2" SCHEDULE 40 RAIL PIPE * Guide rail system is for removal and installation of flanged, horizontal discharge pumps without getting in or removing fluid from pit. LIFTING CABLE * INTERMEDIATE GUIDE RAIL BRACKET * * 15' MAX. DISCHARGE ELBOW MOUNTING PLATE ZEPA0304 * Not included ** One intermediate guide rail bracket is required for every 20 ft. for 3" system or 15 ft. for 4" system, of basin depth. See chart for part number. SPECIFICATIONS Part Number Description Pump Discharge Guide Rails* 39-0094 3" guide rail system SS 3" horizontal flange 2" SS or galv. 39-0016 4" guide rail system SS Flange 4" horizontal 2" SS or galv. 39-0095 3" guide rail system SS non-sparking for Class I Group C and/or Group D Division 1 Installation 3" horizontal flange 2" SS or galv. 39-0017 4" guide rail system, non-sparking for Class I 4" horizontal 2" SS or galv. Group C and/or Group D flange Division 1 Installation 39-0096 Intermediate bracket for 3" rail systems 39-0014 Intermediate bracket for 4” rail systems (SS) FLYGT GUIDE RAIL SYSTEM ADAPTERS Adapter plates for retrofitting 3" & 4" horizontal ANSI flange discharge pumps to existing Flygt rail systems. CHOKER CABLE * FLYGT GUIDE RAIL SYSTEM ADAPTER PLATE Pump Discharge 3" 4" Part Number 6039-0070 6039-0048 DESIGN FEATURES: Cast iron construction Flange conforms to ANSI B16.10 fully flat. MSS SP-6 For use with all 400, 600 & 700 series pumps with 3" or 4" discharge and 2" rail pipe. Flange gasket and stainless steel bolts included. EXISTING FLYGT RAIL FITTING *Not Included ZEPA0601 CAUTION All installation of controls, protection devices and wiring should be done by a qualified licensed electrician. All electrical and safety codes should be followed including the most recent National Electrical Code (NEC) and the Occupational Safety and Health Act (OSHA). © Copyright 2014 Zoeller® Co. All rights reserved. 4
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