537320 1 Zoeller Disconnect And Rail Systems Brochure User Manual

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User Manual: Pump 537320 1 Zoeller Disconnect And Rail Systems Brochure

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1
© Copyright 2014 Zoeller® Co. All rights reserved.
18"
MAX.
SHUT-OFF VALVE
DISCONNECT
CHECK VALVE
VENT HOLE
Disconnect tting: used for shallow systems where guide
rails are not necessary. (pull rod not included)
COMPLETE SYSTEMS (1½" & 2" Discharge)
Rail and disconnect system for efuent or sewage pumps:
used for removal and reinstallation of pumps without getting
in or removing uid from the pit. (2 standoffs included)
SECTION: 4.10.130
FM0787
0814
Supersedes
0614
DISCONNECT & RAIL SYSTEMS
• Economical: reduces time and cost of removing pump.
• Safety: keeps personnel out of pits and out of contact with contaminants.
• Inspections made are fast and easy.
39-0053, 1¼" NPT
39-0001, 1½" NPT
39-0002, 2 NPT
DISCONNECT ONLY (1¼", 1½" & 2" Discharge)
Intermediate Guide Rail Bracket
One intermediate guide rail bracket is
required for every 10 feet of rail.
Use 39-0022 with 39-0003 & 39-0004.
39-0022
39-0003, 1½" NPT
39-0004, 2" NPT
Pipe rails, pull rods and
intermediate brackets not included.
SK1853
SK731
SK1260
SK730
10' MAX.
SHUT-OFF VALVE
DISCONNECT
CHECK VALVE
GUIDE RAIL
BRACKET
VENTHOLE
INTERMEDIATE
¾" IPS Pipe (S.S./Gal.)
(recommended) or PVC
Scd. 80
(optional). Supplied
by customer.
SPECIFICATIONS
Part Number 39-0053 39-0001 39-0002 39-0003 39-0004
Pipe size 1¼" NPT 1½" NPT 2" NPT 1½" NPT 2" NPT
Disconnect material brass brass brass brass brass
Disconnect weight 1.6 lbs. 2.0 lbs. 2.5 lbs. 10.1 lbs. 12 lbs.
Centerline of rails
from wall-in 30" ------- -------- -------- 2.75" 2.75"
basin (minimum)
Travel to
disengage 3¾" 3" 3½" 3-3/8" 3-7/8"
Pressure rating 150 PSI 150 PSI 150 PSI 150 PSI 150 PSI
Pull rods
thread size 3/8" - 16 UNC 3/8" - 16 UNC 3/8" - 16 UNC 3/8" - 16 UNC 3/8" - 16 UNC
Support weight
Guide rail size
& material _____ _____ _____
All pumps should be supported underneath with concrete blocks or basin oor.
Product information presented
here reects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
visit our web site:
www.zoeller.com
®
Your Peace of Mind is Our Top Priority
®
2
© Copyright 2014 Zoeller® Co. All rights reserved.
SQUARE GUIDE RAIL SYSTEMS (1¼", 1½" & 2" Discharge)
FIELD ASSEMBLED
SK1650
• Economical, reduces time and cost of removing pump
• Safety: keeps personnel out of pits & out of contact with
contaminants.
• Inspections are made fast and easy.
FEATURES
• Single, rigid stainless steel square rail design
• Stainless steel rail, nuts, bolts, fasteners and lifting bail
• Cast iron angle arm bracket and pump guide bracket
• Galvanized piping. Stainless steel piping is optional.
• RedbrassdisconnectttingswithTeon-coatedBunaO-ringseal
• PVC ball valve
• Cast iron check valve
• Optionalstainlesspullrodsandliftingcableavailable.
• Alsoavailableinprepackagedberglassbasins.
Rail *Tank Discharge
System Depth Pipe size Pump Series
39-0054 48" 1 ¼" 840
39-0055 60" 1 ¼" 840
39-0056 72" 1 ¼" 840
39-0057 48" 1 ¼" 820
39-0058 60" 1 ¼" 820
39-0059 72" 1 ¼" 820
39-0060 48" 1 ½" 160/4160-180/4180
   efuentpumps
39-0061 60" 1 ½" 160/4160-180/4180
   efuentpumps
39-0062 72" 1 ½" 160/4160-180/4180
   efuentpumps
39-0063 48" 2" 160/4160-180/4180-290/4290
   efuent&sewagepumps
39-0064 60" 2" 160/4160-180/4180-290/4290
   efuent&sewagepumps
39-0065 72" 2" 160/4160-180/4180-290/4290
   efuent&sewagepumps
39-0066 48" 2" 280/4280 sewage pumps
39-0067 60" 2" 280/4280 sewage pumps
39-0068 72" 2" 280/4280 sewage pumps
* For tanks deeper than 72", a second angle arm bracket P/N 39-0070 is required. Sch. 40 galvanized or
stainless steel pipe is used for extending the rail length.
Part Number Length
39-0031 8'
39-0032 12'
39-0033 16'
39-0034 20'
39-0035 24'
Stainless Steel Lifting Cable
L
005264
SKA1335
Stainless Steel Pull Rods
3/8”-16 UNC
Part Number Length
39-0069 1'
39-0006 2½'
39-0007 3½'
39-0008 4½'
39-0009 5½'
39-0018 7'
39-0010 8'
3
© Copyright 2014 Zoeller® Co. All rights reserved.
THREADED RAIL SYSTEMS (1¼" - 3" NPT Discharge Pumps)
FEATURES
• Sewage,stormwaterandefuentpumpsystems
• Forconcrete,steel,orberglasstanks
• Allows for removal of pumps from ground level
• Noconnedspaceentrytoservicepump
• No pull rods or hold down rods
• No diaphragms
• Couplingbasewithpositivemachinetando-ringsealprovidesareliableseal.
• Designers liability can be reduced by providing reasonable care in the design of submersible pump installations.
Pumps are removable from above pump for inspection and service.
• Guide rails direct the pump to and from the coupling base. Systems are supplied complete with coupling base,
sealing plate, pump discharge elbow, and upper rail support bracket.
• All systems use ¾" schedule 40 pipe rails (not included).
* Disconnect tting, guide rail plate, rail guide and upper rail support bracket SS lifting bail for 160, 180, 280, 290, 810/815 and 820 series
** Lifting bails are required on these models to balance pump and rail plate evenly. Other models already include proper lifting device.
SK2486
SK2697
P/N 10-3560, 10-3561,
10-2315 & 10-2316
P/N 10-0789
1-1/4 " Z-Rail® Disconnect System
SPECIFICATIONS
Rail System Pump Discharge Rail System Discharge Materials of Construction* Weight Type
39-0134 1 ¼" V 2" V powder coated, ductile iron 41 Z-Rail®
39-0135 1 ¼" V 2" V powder coated, ductile iron w/ SS upper rail support bracket 43 Z-Rail®
39-0136 1 ¼" V 2" V powder coated, ductile iron w/ brass for non-sparking 44 Z-Rail®
39-0143 1 ¼" V 2" V powder coated, ductile iron w/ SS upper rail support/ brass for non-sparking 44 Z-Rail®
39-0137 1 ¼" H 1 ¼" V powder coated, ductile iron (810/815 only) 41 Z-Rail®
39-0138 1 ¼" H 1 ¼" V powder coated, ductile iron w/ SS upper rail support bracket (810/815 only) 43 Z-Rail®
39-0131 1 ½" V 2" V powder coated, ductile iron 41 Z-Rail®
39-0132 1 ½" V 2" V powder coated, ductile iron w/ SS upper rail support bracket 43 Z-Rail®
39-0133 1 ½" V 2" V powder coated, ductile iron w/ brass for non-sparking 44 Z-Rail®
39-0142 1 ½" V 2" V powder coated, ductile iron w/ SS upper rail support/ brass for non-sparking 43 Z-Rail®
39-0128 2" V 2" V powder coated, ductile iron 42 Z-Rail®
39-0129 2" V 2" V powder coated, ductile iron w/ SS upper rail support bracket 43 Z-Rail®
39-0130 2" V 2" V powder coated, ductile iron w/ brass for non-sparking 45 Z-Rail®
39-0141 2" V 2" V powder coated, ductile iron w/ SS upper rail support/ brass for non-sparking 44 Z-Rail®
39-0074 3" V 3" V cast iron / steel / galvanized steel 55 EZ-Out
39-0075 3" V 3" V cast iron / steel / SS 55 EZ-Out
39-0076 3" V 3" V cast iron / brass / SS / brass for non-sparking 57 EZ-Out
ACCESSORIES
Intermediate rail brackets are required for each 12’ of basin depth.
39-0139 intermediate rail bracket 1¼", 1 ½" and 2" discharge - SS 4Z-Rail®
39-0079 intermediate rail bracket 3" discharge - galvanized steel 6EZ-Out
39-0080 intermediate rail bracket 3" discharge - SS 6EZ-Out
** 10-3560 SS lifting bail for 50, 90 & 150 series 1Z-Rail®
** 10-3561 SS lifting bail for 140 series 1Z-Rail®
** 10-2316 SS lifting bail for 130, 260 & 270 series ( and 140 w/ EZ-Out) 1both
** 10-0789 SS lifting bail for 160, 180, 280, 290, 810/815 and 820 series 1both
4
© Copyright 2014 Zoeller® Co. All rights reserved.
FLYGT GUIDE RAIL SYSTEM ADAPTER PLATE
EXISTING FLYGT RAIL FITTING
CHOKER CABLE *
15' MAX.
INTERMEDIATE
GUIDE RAIL
BRACKET
UPPER GUIDE RAIL BRACKET
LIFTING CABLE
MOUNTING PLATE
DISCHARGE ELBOW
* *
*
2" SCHEDULE 40
RAIL PIPE *
FLANGED RAIL SYSTEMS (3" & 4") - FIELD ASSEMBLED
Guide rail system is for removal and installation of anged, horizontal
discharge pumps without getting in or removing uid from pit.
* Not included
** One intermediate guide rail bracket is required for every 20 ft. for 3" system
or 15 ft. for 4" system, of basin depth. See chart for part number.
DESIGN FEATURES:
Cast iron construction
FlangeconformstoANSIB16.10fullyat.MSSSP-6
For use with all 400, 600 & 700 series pumps with 3" or 4"
discharge and 2" rail pipe.
Flange gasket and stainless steel bolts included.
Allinstallationofcontrols,protectiondevicesandwiringshouldbedonebyaqualiedlicensedelectrician.Allelectricalandsafety
codesshouldbefollowedincludingthemostrecentNationalElectricalCode(NEC)andtheOccupationalSafetyandHealthAct(OSHA).
CAUTION
FLYGT GUIDE RAIL SYSTEM ADAPTERS
Adapterplatesforretrotting3"&4"horizontalANSIangedischargepumpstoexistingFlygtrailsystems.
*Not Included ZEPA0601
Pump Discharge Part Number
3" 6039-0070
4" 6039-0048
Part Pump Guide
Number Description Discharge Rails*
39-0094 3" guide rail system SS 3" horizontal 2" SS or galv.
ange
39-0016 4" guide rail system SS 4" horizontal 2" SS or galv.
Flange
3" guide rail system SS
39-0095 non-sparking for Class I 3" horizontal 2" SS or galv.
Group C and/or Group D ange
Division 1 Installation
4" guide rail system,
39-0017 non-sparking for Class I 4" horizontal 2" SS or galv.
Group C and/or Group D ange
Division 1 Installation
39-0096 Intermediate bracket for 3" rail systems
39-0014 Intermediate bracket for 4” rail systems (SS)
SPECIFICATIONS
ZEPA0304

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