537324 2 Grundfos Magna3 Owners Manual User
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User Manual: Pump 537324 2 Grundfos Magna3 Owners Manual
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GRUNDFOS DATA BOOKLET MAGNA3 Circulator pumps 60 Hz MAGNA3 Table of contents 1. 2. 3. 4. 5. 6. 7. 8. 9. 2 Product introduction 3 Features and benefits Applications 3 3 Performance range 4 MAGNA3 MAGNA3 D single-head operation MAGNA3 D twin-head operation 4 5 6 Product range 7 Pump selection 7 Identification 9 Type key 9 Construction 10 Sectional drawing Mechanical construction Motor and electronic controller Pump connections Surface treatment 10 11 11 11 11 Operating conditions 12 Pumped liquids General recommendations Temperatures Pressures Differential pressure and temperature sensor 12 12 12 12 13 Installation 14 Mechanical installation Electrical installation 14 14 Functions 19 System application Functions Operating modes Control modes Additional features for control modes Setting values for control modes Additional operating modes for multi-pump setup Readings and settings on the pump Communication 19 26 27 27 30 32 33 33 36 Guide to performance curves 40 Curve conditions QR code on pump nameplate 40 41 10. Performance curves and technical data MAGNA3 32-60 F (N) MAGNA3 32-100 F (N) MAGNA3 40-80 F (N) MAGNA3 40-120 F (N) MAGNA3 40-180 F (N) MAGNA3 50-80 F (N) MAGNA3 50-150 F (N) MAGNA3 65-120 F (N) MAGNA3 65-150 F (N) MAGNA3 D 65-150 F MAGNA3 80-100 F MAGNA3 D 80-100 F MAGNA3 100-120 F MAGNA3 D 100-120 F Technical data 11. Accessories 42 42 43 44 45 46 47 48 49 50 51 52 53 53 55 56 57 Insulating for air-conditioning and cooling systems 57 CIM modules 57 Grundfos GO Remote 58 12. Further product information WebCAPS WinCAPS GO CAPS 59 59 60 61 MAGNA3 1 TM05 7660 1413 The Grundfos MAGNA3 circulator pumps are designed for circulating liquids in the following systems: • heating systems • air-conditioning and cooling systems • domestic hot water systems • ground source heat pump systems • solar heating systems. Fig. 1 MAGNA3 pump ranges Features and benefits Features • • • • • • • • • • • • • • • AUTOADAPT. FLOWADAPT and FLOWLIMIT. Intuitive user interface with TFT display. Proportional pressure control. Constant pressure control. Constant temperature control. Built-in Grundfos differential pressure and temperature sensor. Constant curve duty. Max. or min. curve duty. Automatic Night Setback. Internal motor protection. Heat energy meter. Work log history. Insulating shells supplied with single-head pumps for heating systems. Large temperature range where the liquid temperature and the ambient temperature are independent of each other. Product introduction 1. Product introduction Benefits • • • • • • • • • Unparalleled energy efficiency. Safe selection. Simple installation. Maintenance free. Guided installation. Simple assisted troubleshooting. Easy system optimization. Multi-pump function. External control and monitoring enabled via add-on modules. • No external motor protection required. • The complete range is available for a maximum system pressure of 175 psi (12 bar). Applications Heating systems • Main pump. • Mixing loops. • Domestic hot water. • Heating surfaces. • Air-conditioning surfaces. The MAGNA3 circulator pumps are designed for circulating liquids in systems with variable flows where it is desirable to optimize the setting of the pump duty point, thus reducing energy costs. The pump is especially suitable for installation in existing systems where the differential pressure across the pump is too high in periods with reduced flow demand. The pump is also suitable for new systems where automatic adjustment of pump head to actual flow demand is desired, without using expensive bypass valves or similar components. Furthermore, the pump is suitable for systems with hot water priority as an external signal can immediately force the pump to operate according to the max. curve, for example in solar heating systems. Duty range Data Max. flow rate, Q Max. head, H Max. system pressure Liquid temperature MAGNA3 (N) Single-head pumps MAGNA3 D Twin-head pumps 346 gpm (78.5 m3/h) 570 gpm (150 m3/h) 60 ft (18 m) 175 psi (12 bar) (1.2 MPa) +14 to +230 °F (-10 to +110 °C) 3 MAGNA3 2 Performance range 2. Performance range MAGNA3 H [m] H [ft] MAGNA3 60 40-180 50 65-150 50-150 40 100-120 65-120 40-120 10 9 30 8 80-100 32-100 7 6 20 40-80 5 32-60 15 50-80 4 12 3 10 8 6 10 15 20 30 40 50 60 70 80 100 150 200 300 400 Q [US GPM] 3 Fig. 2 4 4 5 Performance range, MAGNA3 6 7 8 9 10 20 30 40 50 60 Q [m³/h] TM05 7654 1413 2 MAGNA3 2 H [m] H [ft] Performance range MAGNA3 D single-head operation MAGNA3 D 50 65-150 40 100-120 10 9 8 30 80-100 25 7 6 20 5 15 4 10 10 15 20 30 40 50 60 70 80 100 150 200 300 400 Q [US GPM] 3 Fig. 3 4 5 6 7 8 9 10 20 30 40 50 60 Q [m³/h] TM05 7655 1413 12 Performance range, MAGNA3 D single-head operation 5 MAGNA3 2 Performance range MAGNA3 D twin-head operation H [m] H [ft] MAGNA3 D 50 65-150 40 100-120 10 9 8 30 80-100 25 7 6 20 5 15 4 10 10 15 20 30 40 60 80 100 150 200 300 400 600 800 Q [US GPM] 3 Fig. 4 6 4 5 6 7 8 9 10 Performance range, MAGNA3 D twin-head operation 20 30 40 50 60 70 80 100 Q [m³/h] TM05 3938 1812 12 MAGNA3 3 Cast iron Stainless steel (N) Single-head pump Page reference 32-60 F (N) 32-100 F (N) 40-80 F (N) 40-120 F (N) 40-180 F (N) 50-80 F (N) 50-150 F (N) 65-120 F (N) 65-150 F (N) 80-100 F (N) 100-120 F (N) MAGNA3 D 65-150 F MAGNA3 D 80-100 F MAGNA3 D 100-120 F 208-230 V 115 V 98126820 98126824 208-230 V 98126822 98126826 98126800 98126804 98126808 98126812 98126816 98124696 - 98126828 98126832 98126836 98126840 98126844 98126848 98126852 98126856 98126860 98126802 98126806 98126810 98126814 98126818 98124702 - 98126830 98126834 98126838 98126842 98126846 98126850 98126854 98126858 98126862 42 43 44 45 46 47 48 49 50 52 54 - 98126863 98126864 98126865 - - 51 53 55 Pump selection Frequently, pumps are selected based on a maximum flow and pressure loss in a system as well as peak efficiency of the pump. For circulators in variable demand systems such as a heating system where the heat load varies with the season and time of day it is more optimal to select a pump for this varying demand rather than one specific duty point. The MAGNA3 has been optimized for variable demand systems. For variable loads, when possible it is most ideal to size and select the pump such that the maximum flow and pressure required is on the right hand side of the pump performance curve. This enables the pump to have higher efficiency at partial load and allows the pumps to slow down more at these partial loads yielding significant energy savings. Pump size The system characteristic is used together with the pump’s performance curve for sizing and correct pump selection. The selection of pump size should be based on the following: • required maximum flow • maximum pressure loss in the system. Refer to the system characteristics to determine the duty point. See fig. 5. H Duty point Q Fig. 5 TM02 2040 3301 115 V MAGNA3 MAGNA3 MAGNA3 MAGNA3 MAGNA3 MAGNA3 MAGNA3 MAGNA3 MAGNA3 MAGNA3 MAGNA3 Product range 3. Product range System characteristic Operating conditions When selecting a pump, always verify the operating conditions are fulfilled. Refer to section Guide to performance curves on page 40 for: • liquid quality and temperature • ambient conditions • minimum inlet pressure • maximum operating pressure. 7 MAGNA3 3 Communication • AUTOADAPT (factory setting): Is suitable for most installations. Auto adapt is proportional pressure control where the pump sets and adapts its own set point based on maximum system conditions. • FLOWADAPT, FLOWLIMIT: in systems where a flow limitation is required. • Proportional pressure control in systems with considerable pressure loss variation in relation to large flow variations; i.e. if more than 50 % of pressure loss is due to friction loss in the pipe system. • Constant pressure control in systems with insignificant pressure loss variation in relation to large flow variations; i.e. if less than 50 % of pressure loss is due to friction loss in the pipe system • Constant temperature control in heating systems with a fixed system characteristic, for example domestic hot water systems. • Constant curve duty. The Grundfos CIM modules (CIM = Communication Interface Module) enable the MAGNA3 to connect to standard fieldbus networks, offering substantial benefits: • complete process control and monitoring • modular design, prepared for future requirements • based on standard functional profiles • simple configuration and easy installation • open communication standards • reading warning and alarm indications. For further details, see section CIM modules on page 37. TM05 2710 1112 Product range Control modes Determination of precise setpoint To determine precise setpoint for proportional pressure control, consult WebCAPS (www.grundfos.us/ WebCAPS). See fig. 6. The desired proportional pressure setpoint can be determined by selecting the duty point on the pump curve. In the upper right hand corner, the setpoint can be read. In order to see the setpoint, in CAPS on the product detail page, select: Options>Curve settings>Curve types>Check local control>Proportional pressure. H [m] 8 6 2 0 0 5 10 15 20 25 30 P1 [W] 400 200 0 Fig. 6 8 Grundfos WebCAPS tool 35 40 Q [m³/h] TM05 8778 2713 4 Fig. 7 Example of typical building management system (BMS) Note: A gateway is a device that facilitates the transfer of data between two different networks based on different communication protocols. MAGNA3 4 Identification 4. Identification Type key Code Example MAGNA3 (D) 100 -120 (F) (N) 360 Type range MAGNA3 D Single-head pump Twin-head pump Nominal diameter (DN) of suction and discharge ports [mm] Maximum head [dm] F Pipe connection Flange N Pump housing material Cast iron Stainless steel Port-to-port length [mm] 9 MAGNA3 5 Construction 5. Construction TM05 2319 0312 Sectional drawing MAGNA3 Fig. 8 Material specification Pos. Component Material 1 Outer bearing ring Aluminium oxide 2 Control box Polycarbonate 3 Stator housing Aluminium O-rings EPDM 4 Thrust bearing Aluminium oxide/carbon 5 Bearing plate Stainless steel (304) 6 Neck ring Stainless steel (304) 7 Impeller PES 8 Pump housing Cast iron/stainless steel (316) 9 Rotor can PPS 10 Shaft Stainless steel (316L) 2 3 4 5 TM05 3035 0812 1 Sensor Fig. 9 10 Pos. Component Material 1 Sealing cap EPDM 2 Housing PPS 3 Printed-circuit board - 4 Cover snap-on PA/TPV 5 Bracket for sensor Stainless steel MAGNA3 5 Construction Mechanical construction The MAGNA3 is of the canned-rotor type, i.e. pump and motor form an integral unit without shaft seal and with only two gaskets for sealing. The bearings are lubricated by the pumped liquid. The pump is characterized by the following: • controller integrated in the control box • control panel on the control box • control box prepared for optional CIM modules • built-in differential pressure and temperature sensor • cast-iron or stainless-steel pump housing • twin-head versions • no external motor protection required • insulating shells supplied with single-head pumps for heating systems. Motor and electronic controller The MAGNA3 incorporates a 4-pole synchronous, permanent magnet motor (PM motor). This motor type is characterized by higher efficiency than a conventional asynchronous squirrel cage motor. The pump speed is controlled by an integrated variable frequency drive. A differential pressure and temperature sensor is incorporated in the pump. Pump connections See individual product pages. Surface treatment The pump housing and pump head are electrocoated to improve the corrosion resistance. Electrocoating includes: • alkaline cleaning • pretreatment with zinc phosphate coating • cathodic electrocoating (epoxy) • curing of paint film at +392 to +482 °F (+200 to +250 °C). Color Color codes for the pump: Color Code Red Black NCS40-50R NCS9000 11 MAGNA3 6 Operating conditions 6. Operating conditions Pumped liquids The pump is suitable for thin, clean, non-aggressive and non-explosive liquids, not containing solid particles or fibers that may attack the pump mechanically or chemically. In heating systems, the water should meet the requirements of accepted standards on water quality in heating systems. In domestic hot water systems, we recommend to use MAGNA3 pumps only for water with a degree of hardness lower than approx. 14 °dH. In domestic hot water systems, we recommend to keep the liquid temperature below +149 °F (+65 °C) to eliminate the risk of lime precipitation. The MAGNA3 pumps can be used for pumping water/glycol mixtures up to 50 %. Example of a water/ethylene glycol mixture: Maximum viscosity: 50 cSt ~ 50 % water / 50 % ethylene glycol mixture at +14 °F (-10 °C). The pump is controlled by a power-limiting function that protects against overload. The pumping of glycol mixtures will affect the max. curve and reduce the performance, depending on the water/ethylene glycol mixture and the liquid temperature. To prevent the ethylene glycol mixture from degrading, avoid temperatures exceeding the rated liquid temperature and minimize the operating time at high temperatures. It is important to clean and flush the system before the ethylene glycol mixture is added. To prevent corrosion or lime precipitation, check and maintain the ethylene glycol mixture regularly. If further dilution of the supplied ethylene glycol is required, follow the glycol supplier's instructions. General recommendations 12 Water in heating systems Water quality according to local standards Domestic hot water Degree of hardness up to 14 °dH Water containing glycol Maximum viscosity = 50 cSt ~ 50 % water / 50 % ethylene glycol at +14 °F (-10 °C) Temperatures Liquid temperature Application Temperature range General +14 to +230 °F (-10 to +110 °C) +150 °F (Up to +65 °C) recommended Domestic hot water systems Ambient temperature Ambient conditions Ambient temperature during operation Ambient temperature during storage and transport Relative air humidity +32 to +140 °F (0 to +40 °C) -40 to +158 °F (-40 to +70 °C) Maximum 95 % Pressures Maximum operating pressure 175 psi (12 bar). Minimum inlet pressure The following relative minimum pressure must be available at the pump inlet during operation to avoid cavitation noise and damage to the pump bearings. The values in the table below apply to single-head pumps and twin-head pumps in single-head operation. Liquid temperature MAGNA3 DN [167 °F (75 °C)] [203 °F (95 °C)] [230 °F (110 °C)] Inlet pressure [psi (bar)] 32-60/100 40-80 40-120/ 150/180 50-80 50-150 65-120 65-150 80-100 100-120 1.5 (0.10) 1.5 (0.10) 5.0 (0.35) 7.3 (0.50) 14.5 (1.0) 16.0 (1.1) 1.5 (0.10) 5.8 (0.40) 14.5 (1.0) 1.5 2.9 1.5 5.8 7.3 7.3 1.5 (0.10) 8.7 (0.60) 7.3 (0.50) 11.6 (0.80) 13.1 (0.90) 13.1 (0.90) 10.2 17.4 16.0 17.4 21.8 21.8 (0.10) (0.20) (0.10) (0.40) (0.50) (0.50) (0.7) (1.2) (1.1) (1.2) (1.5) (1.5) In the case of twin-head operation, the required relative inlet pressure must be increased by 1.45 psi (0.1 bar) compared to the stated values for single-head pumps or twin-head pumps in single-head operation. Note: Actual inlet pressure plus pump pressure against a closed valve must be lower than the maximum permissible system pressure. The relative minimum inlet pressures apply to pumps installed up to 984 ft (300 m) above sea level. For altitudes above 984 ft (300 m), the required relative inlet pressure must be increased by 1.45 psi per 330 ft (0.1 bar / 0.01 MPa per 100 m) altitude. The MAGNA3 pump is only approved for an altitude of 6560 ft (2000 m). MAGNA3 6 Operating conditions Differential pressure and temperature sensor The MAGNA3 incorporates a differential pressure and temperature sensor. The sensor is located in the pump housing in a channel between the suction and discharge ports. The sensors of twin-head pumps are connected to the same channel and the pumps therefore register the same differential pressure and temperature. Via a cable, the sensor sends an electrical signal for the differential pressure across the pump and for the liquid temperature to the controller in the control box. In case of missing sensor signal, the pump will run at maximum speed. When the fault has been corrected, the pump will continue operating according to the parameters set. The differential pressure and temperature sensor offers substantial benefits: • direct feedback on the pump display • complete pump control • measurement of the pump workload for precise and optimum control resulting in higher energy efficiency. 13 MAGNA3 7 Installation 7. Installation Mechanical installation Insulating shells The MAGNA3 is designed for indoor installation. The pump must be installed with horizontal motor shaft. The pump may be installed in horizontal as well as vertical pipes. The insulating shells supplied with single-head MAGNA3 pumps are for heating systems and should be fitted as part of the installation. Insulating shells for air-conditioning and cooling systems are available as an accessory. For cooling systems, see section Insulating for air-conditioning and cooling systems, page 57. Note: Insulating shells are not available for twin-head pumps. TM05 2866 0712 Electrical installation Fig. 10 Installation positions Arrows on the pump housing indicate the liquid flow direction through the pump. The control box must be in horizontal position with the Grundfos logo in vertical position. See fig. 10. This is described in the installation and operating instructions. The electrical connection and protection should be carried out in accordance with local regulations. • The pump must be connected to an external mains switch. • The pump must always be correctly earthed. • The pump requires no external motor protection. • The pump incorporates thermal protection against slow overloading and blocking. • When switched on via the power supply, the pump will start pumping after approx. 5 seconds. Note: The number of starts and stops via the power supply must not exceed four times per hour. The pump has a digital input that can be used for external control of start/stop without switching the power supply on/off. The pump mains connection must be made as shown in the diagrams on the following pages. Cables http://GRUNDFOS.COM/MANUAL-MAGNA3 The pump must be installed in such a way that it is not stressed by the pipework. The pump may be suspended direct in the pipes, provided that the pipework can support the pump. Twin-head pumps are prepared for installation on a mounting bracket or base plate. To ensure adequate cooling of motor and electronics, the following must be observed: • Position the pump in such a way that sufficient cooling is ensured. • The temperature of the ambient air must not exceed +104 °F (+40 °C). 14 Use screened cables for external on/off switch, digital input, sensor and setpoint signals. • All cables used must be heat-resistant up to at least +185 °F (+85 °C). • All cables used must be installed in accordance with EN 60204-1 and EN 50174-2:2000. MAGNA3 7 If the pump is connected to an electric installation where an earth leakage circuit breaker (ELCB) is used as an additional protection, this circuit breaker must trip when earth fault currents with DC content (pulsating DC) occur. The earth leakage circuit breaker must be marked with the first or both of the symbols as shown: Symbol Installation Additional protection Description High-sensitivity ELCB, type A, according to IEC 60775 High-sensitivity ELCB, type B, according to IEC 60775 Examples of connections Supply connection External switch ELCB TM03 2397 0312 Fuse (min. 10 A, time lag) Fig. 11 Example of typical connection, 1 x 230 V ± 10 %, 50/60 Hz As a minimum, a 10 A time-lag fuse must be installed due to the start-up power of the MAGNA3. Connection to external controllers Analog input IN 24V Vcc signal sensor M A M I S/S NC NO C NC NO C L N Mains connection Alarm Operation On/off timer TM05 2673 3812 Start/stop Fig. 12 Example of connections in the control box 15 MAGNA3 7 Installation Digital inputs Min. curve The digital input can be used for external control of start/stop or forced max. or min. curve. Note: If no external on/off switch is connected, the jumper between terminals Start/Stop (S/S) and frame ( ) should be maintained. This connection is the factory setting. Normal duty Q H Min. curve Q M I S/S Relay outputs TM05 3343 1212 M A H The pump has two signal relays with a potential-free changeover contact for external fault indication. The function of the signal relay can be set to "Alarm", "Ready" or "Operation" on the pump control panel or with the Grundfos GO Remote. NC N0 C Contact symbol TM05 3343 1212 Fig. 13 Digital input in control box Function M A M I S/S Max. curve Min. curve Fig. 14 Relay output in control box Start/Stop Frame connection Contact symbol Function NC NO C Normally closed Normally open Common External start/stop The pump can be started or stopped via the digital input. Start/stop S/S The functions of the signal relays are as shown in the table below: Signal relay Alarm signal H Normal duty 1 2 3 NC NO C 1 2 3 NC NO C Q S/S H Stop Q 1 2 3 NC NO C The pump can be forced to operate on the max. or min. curve via the digital input. 1 2 3 NC NO C 1 2 3 NC NO C Max. curve 1 2 3 NC NO C H Normal duty 1 3 Max. curve Q 16 2 1NC NO 2 C3 NC NO C H Not activated: • The pump has registered a fault and is unable to run. Activated: • The pump has been set to stop, but is ready to run. • The pump is running. Signal relay Operating signal Q M A Activated: • The pump has registered a fault. Signal relay Ready signal External forced max. or min curve M A Not activated: • The power supply has been switched off. • The pump has not registered a fault. 1 2 3 NC NO C Not activated: • The pump is not running. Activated: • The pump is running. MAGNA3 7 1 24V IN Vcc Signal 2 TM05 2947 1212 The analog input can be used for the connection of an external sensor for measuring temperature, pressure, flow or other parameter. The analog input can also be used for an external signal for the control from a BMS system or similar control system. The electrical signal for the input can be 0-10 VDC or 4-20 mA. The selection of electrical signal (0-10 V or 4-20 mA) can be changed on the control panel or with the Grundfos GO Remote. Installation Analog input for external sensor Vcc TM05 3221 1112 IN 24V signal sensor In order to optimize the pump performance, external sensors can advantageously be used in the following cases: Sensor type Heat energy meter Constant temperature Constant pressure remote Temperature sensor Temperature sensor (external) Pressure sensor (external) Pos. Sensor type Differential pressure transmitter, Grundfos type DPI V.2 1/2" connection and 4-20 mA signal. Relative pressure transmitter, combined pressure and temperature sensor, Grundfos type RPI/T G 1/2" connection and 4-20 mA signal. 1 Fig. 15 Analog input for external sensor or control Function/control mode Fig. 17 Examples of external sensors 2 For further details, see section Guide to performance curves, page 40. BMS PLC 24V TM05 2888 0612 - + TM06 0882 1114 Sensor Sensor Fig. 18 Example of external signal for the control via BMS or PLC Fig. 16 Wiring, analog input PIN Description IN Analog input 24 V 24 V supply to external sensor Load 150 Ω (4-20 mA signal) 78k Ω (0-10 V signal) Max. 22 mA Ground for external sensor 17 MAGNA3 7 Installation Electrical connection for external sensor 2 1 TM04 7156 1610 4 3 Fig. 19 Example electrical connections for external sensor * * 18 PIN 1 2 3 4 Wire color Brown Grey Blue Black Output 4 to 20 mA + not used - not used Output 2 x 0 to 10 V + Pressure signal -* Temperature signal Common ground for both pressure and temperature signal. Power supply (screened cable): SELV or PELV. MAGNA3 8 Functions 8. Functions System application Heating systems M M M M TM05 2155 1312 M Fig. 20 Functional drawing of a heating system in a commercial building Pos. Description 1 Main pumps A Boiler 2 3 Air handler heating coils B Hot water circulation C Cold water 4 Mixing loops D Radiators In a variable-flow system, we recommend to control main pumps in proportional pressure or AUTOADAPT mode with a differential pressure sensor in the flow pipe with the lowest pressure. This ensures maximum energy saving. By using the FLOWADAPT function to ensure correct balancing of the system, the need for pump throttling valves can be reduced significantly. The built-in heat energy meter allows monitoring of the heat energy consumption in the system for pure optimisation purposes. E Fan coils Air handler heating coils F Underfloor heating The performance of heating surfaces is controlled by the heating-water temperature and flow. For this purpose, we recommend to install variable-flow mixing loops at the heating surfaces. A speed-controlled mixing-loop pump is ideal for adaptation to the varying load in a heating surface. In this case, the MAGNA3 will have full authority, making external pump throttling valves superfluous. Domestic hot water Main pumps Due to variations in the heat demand and water flow rate, we always recommend to use speed-controlled MAGNA3 pumps in a heating system, either single-head pumps connected in parallel or twin-head pumps. Single-head pumps connected in parallel have several advantages. In alternating operation, each pump is sized for 100 % flow. In this operating mode, the second pump functions as back-up for higher reliability. As the pumps alternate, an equal number of operating hours is ensured. Cascade operation of pumps connected in parallel meets demands in high-flow systems with low differential temperature (Δt), and 50 % back-up is ensured at the same time. The twin-head pump saves installation time and costs. By speed-controlling all pumps, it is possible to obtain maximum energy saving as the pumps will run at their best efficiency point (BEP). Domestic hot water For domestic hot water circulation, the constant temperature control mode will ensure a constant temperature in the recirculation pipe, without the use of separate thermostatic valves, thus obtaining the maximum comfort. 19 MAGNA3 8 Functions Mixing loops Due to variations in use, flow temperature and heat demand in different parts of the building, the heating system should be divided into zones controlled by independent mixing loops. Due to the flow variations, a speed-controlled mixing-loop pump will have the authority in the system. This will help obtain a better hydraulic balance in the total system. Speed control of the pump via selection of a control mode, depending on system application, ensures maximum energy saving. See section Selection of control mode, page 24. Advantages of using mixing loops: • Reduced excessive differential pressure in the system and hereby reduced risk of overflow. • Increased control ability as the loop is provided with the exact flow and temperature demand. 20 MAGNA3 8 TM05 2156 1312 Functions Cooling systems Fig. 21 Functional drawing of a cooling system in a commercial building Pos. 1 2 3 4 5 Description Primary and secondary pumps Air handler cooling coils Heat recovery system Cooling tower Mixing loops Primary and secondary pumps Due to variations in the cooling demand and water flow rate, we recommend to use speed-controlled MAGNA3 pumps in a cooling system, either single-head pumps connected in parallel or twin-head pumps. Single-head pumps connected in parallel have several advantages. In alternating operation, each pump is sized for 100 % flow. In this operating mode, the second pump functions as back-up for higher reliability. As the pumps alternate, an equal number of operating hours is ensured. Cascade operation of pumps connected in parallel meets demands in high-flow systems with low differential temperature (Δt), and 50 % back-up is ensured at the same time. The twin-head pump saves installation time and costs. By speed-controlling all pumps, it is possible to obtain maximum energy saving as the pumps will run at their best efficiency point (BEP). In a variable-flow system, we recommend to control secondary pumps in proportional pressure or AUTOADAPT mode with a differential pressure sensor in the flow pipe with the lowest pressure. This ensures maximum energy saving. The built-in heat energy meter allows monitoring of the heat energy consumption in the system. Air handler cooling coils The performance of cooling surfaces is controlled by the cooling-water temperature and flow. For this purpose, we recommend to install variable-flow mixing loops at the cooling surfaces. A speed-controlled mixing-loop pump is ideal for adaptation to the varying load in a cooling surface. In this case, the MAGNA3 will have full authority, making external pump throttling valves superfluous. The FLOWLIMIT ensures that the rated flow is never exceeded. Heat recovery system The heat recovery system is of paramount importance for the overall energy efficiency of an air-conditioning or cooling system. Pumps used for this purpose should be controlled by a setpoint from the building management system. Due to high load and temperature variations in the system, it is important to use variable-speed pumps in a heat recovery system. Cooling tower Due to chiller load variations and changes in the temperature and moisture of the ambient air, the cooling-tower flow rate is continuously changing. In order to achieve maximum energy saving, cooling-tower pumps have to be able to adapt to these varying conditions. The pumps are controlled by a temperature setpoint which is measured at the chiller’s condenser. In this system, the MAGNA3 will have full authority, making pump throttling valves superfluous. The FLOWLIMIT ensures that the rated flow is never exceeded. 21 MAGNA3 8 Functions Mixing loops Due to the risk of condensation, the flow temperature through a cooling ceiling or floor must never be lower than the dew point temperature of the indoor air. The dew point temperature is varying due to variations in indoor moisture load and outdoor thermal conditions. The result is that the cooling-water setpoint has to be controlled. A mixing loop is ideal for obtaining the correct temperature in order to adapt to the varying setpoint. Due to continuous cooling-load variations in the building cooling zones, the cooling performance in cooling ceilings and floors is controlled by motor valves via zone control units, and a speed-controlled mixing-loop pump should always be used. 22 MAGNA3 8 Functions Solar heating systems TM05 3421 1312 M M Fig. 22 Functional drawing of a solar heating system Main pumps Main pump Solar heating systems operate with very low flows compared to other heating systems, however, with relatively large pressure losses. With a conventional circulator pump, the flow must be minimized with a valve resulting in a significantly higher power consumption. To achieve major reductions in power consumption, the MAGNA3 is optimized with the FLOWADAPT / FLOWLIMIT control mode for operation specifically under these conditions. The MAGNA3 is optimized for operation as circulator pump in a closed-loop pipe system which is buried in the ground and filled with a mixture of water and antifreeze. The MAGNA3 is therefore ideal for large ground source heat pump systems for commercial buildings. The MAGNA3 is designed for pumping liquids down to +14 °F (-10 °C). It can cope with all known antifreeze compositions. It is very important that all components are highly energy-efficient. No other circulator pump performs better in GSHP systems than the MAGNA3 with the FLOWADAPT / FLOWLIMIT control mode. Use the benefit of the inputs/outputs of the MAGNA3 to control the pump together with the heat pump. Ground source heat pump systems (GSHP) 1 TM05 3422 1312 Installation and commissioning Fig. 23 Ground source heat pump system in a commercial building Pos. Description 1 Heat pump When installing MAGNA3, no external pressure sensor or motor protection is required. Installation is simple thanks to the built-in differential pressure and temperature sensor, which enables proportional pressure control without the installation of a sensor in the system. In systems where a differential pressure is desired at a certain point of the system, an external pressure sensor must be installed. Pump selection is based on required flow and calculated pressure losses. We recommend not to oversize the pump as it will lead to unnecessarily high energy consumption. The MAGNA3 features the FLOWLIMIT function. In circuits where the MAGNA3 has full authority, the need for external pump throttling valves is reduced. The FLOWLIMIT ensures that the rated flow is never exceeded. 23 MAGNA3 8 Functions Selection of control mode System application Select this control mode Recommended for most heating systems, especially in systems with relatively large AUTOADAPT pressure losses in the distribution pipes. See description under proportional H pressure. In replacement situations where the proportional pressure duty point is unknown. The duty point has to be within the AUTOADAPT operating range. During operation, the pump automatically makes the necessary adjustment to the actual system characteristic. This setting ensures minimum energy consumption and noise level from valves, Q which reduces operating costs and increases comfort. The FLOWADAPT control mode is a combination of AUTO ADAPT and FLOWLIMIT. This control mode is suitable for systems where a maximum flow limit, FLOWLIMIT, is desired. The pump continuously monitors and adjusts the flow, thus ensuring that the selected FLOWLIMIT is not exceeded. Main pumps in boiler applications where a steady flow through the boiler is required. FLOWADAPT No extra energy is used for pumping too much liquid into the system. In systems with mixing loops, the control mode can be used to control the flow in H 90 % Q max each loop. Benefits: Hfac • The dimensioned flow for each zone (required heat energy) is determined by the flow from the pump. This value can be set precisely in the FLOWADAPT control Hauto_min mode without the use of pump throttling valves. Q • When the flow is set lower than the balancing valve setting, the pump will ramp Q fac down instead of losing energy by pumping against a balancing valve. • Cooling surfaces in air-conditioning systems can operate at high pressure and low flow. • Note: The pump cannot reduce the flow on the suction side, but is able to control that the flow on the discharge side is at least the same as on the suction side. This is due to the fact that the pump has no built-in valve. In systems with relatively large pressure losses in the distribution pipes and in air-conditioning and cooling systems. • Two-pipe heating systems with thermostatic valves and – very long distribution pipes Proportional pressure – strongly throttled pipe balancing valves H – differential pressure regulators – large pressure losses in those parts of the system through which the total H quantity of water flows (for example boiler, heat exchanger and distribution pipe up to the first branching). H 2 • Primary circuit pumps in systems with large pressure losses in the primary circuit. Q • Air-conditioning systems with – heat exchangers (fan coils) – cooling ceilings – cooling surfaces. In systems with relatively small pressure losses in the distribution pipes. • Two-pipe heating systems with thermostatic valves and Constant pressure – dimensioned for natural circulation H – small pressure losses in those parts of the system through which the total quantity of water flows (for example boiler, heat exchanger and distribution pipe up to the first branching) or – modified to a high differential temperature between flow pipe and return pipe (for example district heating). • Underfloor heating systems with thermostatic valves. Q • One-pipe heating systems with thermostatic valves or pipe balancing valves. • Primary circuit pumps in systems with small pressure losses in the primary circuit. set set 24 MAGNA3 Functions System application In heating systems with a fixed system characteristic, for example domestic hot water systems, the control of the pump according to a constant return-pipe temperature may be relevant. FLOWLIMIT can be used with advantage to control the maximum circulation flow. 8 Select this control mode Constant temperature H Q Select this control mode if the pump performance is to be controlled according to a differential temperature in the system where the pump is installed. This control mode requires two temperature sensors, either the internal temperature sensor together with an external sensor or two external sensors. Differential temperature H Δt Q If an external controller is installed, the pump is able to change from one constant curve to another, depending on the value of the external signal. The pump can also be set to operate according to the max. or min. curve, like an uncontrolled pump: • The max. curve mode can be used in periods in which a maximum flow is required. This operating mode is for instance suitable for hot water priority. • The min. curve mode can be used in periods in which a minimum flow is required. This operating mode is for instance suitable for manual night setback if Automatic Night Setback is not desired. In systems with pumps operating in parallel. The multi-pump function enables the control of single-head pumps connected in parallel (two pumps) and twin-head pumps without the use of external controllers. The pumps in a multi-pump system communicate with each other via the wireless GENIair connection. Constant curve H Q "Assist" menu Multi-pump setup 25 MAGNA3 8 Functions Functions Page Operating modes Normal (control modes enabled) Stop Min. curve Max. curve 27 27 27 27 Control modes AUTOADAPT (factory setting) FLOWADAPT Proportional pressure Constant pressure Constant temperature Differential temperature Constant curve 27 28 28 28 29 29 29 Additional features for control modes FLOWLIMIT Automatic Night Setback 30 31 Additional operating modes for multi-pump setup Alternating operation Back-up operation Cascade operation 33 33 33 Readings and settings on the pump Control panel and display Operating status Pump performance Warning and alarm Heat energy meter Work log history Input for external sensor Grundfos Eye (status indicator) 33 35 35 35 35 35 36 36 Communication Wireless Grundfos GO Remote Wireless GENIair connection Pump information to BMS via CIM modules Digital inputs Relay outputs Analog input Bus via GENIbus Bus via LonWorks Bus via PROFIBUS DP Bus via Modbus RTU Bus via BACnet MS/TP Grundfos Remote Management 26 36 37 37 36 36 36 38 38 38 38 38 38 MAGNA3 8 Operating modes Functions AUTOADAPT Recommended for most heating systems. During operation, the pump automatically makes the necessary adjustment to the actual system characteristic. This setting ensures minimum energy consumption and noise level from valves, which reduces operating costs and increases comfort. Min. Q TM05 2446 5111 Max. Fig. 24 Max. or min. curves Normal: The pump runs according to the selected control mode. Note: The control mode and setpoint can be selected even if the pump is not running in "Normal" mode. Stop: The pump stops. Min.: The min. curve mode can be used in periods in which a minimum flow is required. This operating mode is for instance suitable for manual night setback if Automatic Night Setback is not desired. Max.: The max. curve mode can be used in periods in which a maximum flow is required. This operating mode is for instance suitable for hot water priority. The operating modes can be selected directly by use of the built-in digital inputs. See section Digital inputs, page 16. Control modes Factory setting The pumps have been factory-set to AUTOADAPT without Automatic Night Setback. The setpoint has been factory-set. See section Setting values for control modes, page 32. The factory setting is suitable for most installations. Note: When switched on via the power supply, the pump will start in AUTOADAPT after approx. 5 seconds. If the buttons on the control panel are not touched for 15 minutes, the display will go into sleep mode. When a button is touched, the "Home" display will appear. H Hset1 Hfac A1 Hauto_min A3 A2 Hset2 Q TM05 2452 1312 H Fig. 25 AUTOADAPT control Note: Manual setting of the setpoint is not possible. When the AUTOADAPT control mode has been enabled, the pump will start with the factory setting, Hfac = Hset1, corresponding to approx. 55 % of its maximum head, and then adjust its performance to A1. See fig. 25. When the pump registers a lower head on the max. curve, A2, the AUTOADAPT function automatically selects a correspondingly lower control curve, Hset2. If the valves in the system close, the pump adjusts its performance to A3. A1: A2: A3: Hset1: Hset2: Hfac: Hauto_min: Original duty point. Lower registered head on the max. curve. New duty point after AUTOADAPT control. Original setpoint setting. New setpoint after AUTOADAPT control. See page 32. A fixed value of 1.5 m. The AUTOADAPT control mode is a form of proportional pressure control where the control curves have a fixed origin, Hauto_min. The AUTOADAPT control mode has been developed specifically for heating systems and is not recommended for air-conditioning and cooling systems. 27 MAGNA3 8 Functions FLOWADAPT Proportional pressure The typical pump selection is based on required flow and calculated pressure losses. The pump is typically oversized by 30 to 40 % to ensure that it can overcome the pressure losses in the system. Under these conditions, the full benefit of AUTOADAPT cannot be obtained. To adjust the maximum flow of this "oversized" pump, balancing valves are built into the circuit to increase the resistance and thus reduce the flow. The FLOWADAPT function reduces the need for a pump throttling valve. Note: This function cannot eliminate the need for balancing valves in heating systems. This control mode is used in systems with relatively large pressure losses in the distribution pipes. The head of the pump will increase proportionally to the flow in the system to compensate for the large pressure losses in the distribution pipes. The setpoint can be set with an accuracy of 0.1 meter. The head against a closed valve is half the setpoint Hset. H TM05 2685 1212 Hset 2 Fig. 26 Reduced need for a pump throttling valve The FLOWADAPT control mode combines a control mode and a function: • The pump is running AUTOADAPT. • The flow will never exceed a selected FLOWLIMIT value, which reduces the need for a pump throttling valve connected in series with the pump. H Q Fig. 28 Proportional pressure control Constant pressure We recommend this control mode in systems with relatively small pressure losses. The pump head is kept constant, independent of the flow in the system. H Hfac Hauto_min Q fac Q TM05 3334 1312 Q Fig. 27 FLOWADAPT control When FLOWADAPT is selected, the pump will run AUTOADAPT and ensure that the flow never exceeds the entered FLOWLIMIT value. The factory setting of the FLOWADAPT is the flow where the AUTOADAPT factory setting meets the max. curve. See fig. 27 and section Selection of control mode, page 24. Fig. 29 Constant pressure control TM05 2449 0312 90 % Q max Setting range 28 TM05 2448 1212 Hset MAGNA3 8 The differential-temperature control mode is available from model B which will be released in 2014. The production code is stated on the nameplate. See fig. 30. Functions Differential temperature tF TM05 8235 2113 t tR Fig. 32 Differential temperature Constant temperature In heating systems with a fixed system characteristic, for example domestic hot water systems, the control of the pump according to a constant return-pipe temperature is relevant. Fig. 30 Production code on nameplate This control mode ensures a constant differential temperature drop across heating and cooling systems. In this control mode, the pump will maintain a constant differential temperature between the pump and the external sensor. See fig. 31 and fig. 32. H Q TM05 2451 5111 TM05 8798 5113 H Fig. 33 Constant temperature control The inverse control for cooling application is available from model B. Temperature sensor Q TM05 2451 5111 Δt If the pump is installed in the flow pipe, an external temperature sensor must be installed in the return pipe of the system. See fig. 34. The sensor must be installed as close as possible to the consumer (radiator, heat exchanger, etc.). tF Temperature sensor If the pump is installed in the flow pipe, the internal temperature sensor can be used. An external temperature sensor must be installed in the return pipe of the system. The sensor must be installed as close as possible to the consumer (radiator, heat exchanger, etc.). See fig. 32. tR TM05 2615 0312 Fig. 31 Differential temperature Fig. 34 Pump with external sensor 29 MAGNA3 8 Functions If the pump is installed in the return pipe of the system, the internal temperature sensor can be used. In this case, the pump must be installed as close as possible to the consumer (radiator, heat exchanger, etc.). TM05 2616 0312 tF tR Fig. 35 Pump with internal sensor Constant curve The pump can be set to operate according to a constant curve, like an uncontrolled pump. See fig. 36. The desired speed can be set in % of maximum speed in the range from 25 to 100 %. The pump can also be set to operate according to the max. or min. curve, like an uncontrolled pump: • The max. curve mode can be used in periods in which a maximum flow is required. This operating mode is for instance suitable for hot water priority. • The min. curve mode can be used in periods in which a minimum flow is required. This operating mode is for instance suitable for manual night setback if Automatic Night Setback is not desired. These two operating modes can be selected via the digital inputs. Additional features for control modes The MAGNA3 offers additional features for the control modes to meet specific demands. FLOWLIMIT H 90 % Q max H Q Fig. 36 Constant curve duty Limited max. curve 70 % 50 % 30 90% n. Q Speed setting from 0 to 100 % Fig. 37 Power and pressure limitations influencing the max. curve 30 TM05 4266 2212 % Mi Fig. 38 FLOWLIMIT The setting range for the FLOWLIMIT is 0 to 90 % of the Qmax of the pump. Note: Do not set the FLOWLIMIT lower than the dimensioned duty point. The FLOWLIMIT function offers the possibility of limiting the maximum flow delivered by the pump. The FLOWLIMIT function can be enabled when the pump is in one of the following control modes: • proportional pressure • constant pressure • constant temperature • constant curve. In the flow range between 0 and Qmax, the pump will run according to the selected control mode. Note: If the pump speed is set in the range between minimum and maximum, the power and pressure are limited when the pump is running on the max. curve. This means that the maximum performance can be achieved at a speed lower than 100 %. See fig. 37. H Q Q limit TM05 2445 1312 TM05 2446 5111 Setting range MAGNA3 8 When Qmax is reached, the FLOWLIMIT function will reduce the pump speed to ensure that the flow never exceeds the FLOWLIMIT set, no matter if the system requires a higher flow due to a reduced resistance in the system. See fig. 39, 40 or 41. H Normal proportional pressure duty point FLOWLIMIT duty point Hset 2 Q TM05 2543 0412 Hset Fig. 39 Proportional pressure control with FLOWLIMIT Hset Once Automatic Night Setback has been enabled, the pump automatically changes between normal duty and night setback (duty at low performance). When Automatic Night Setback has been enabled, the pump will run on the min. curve. Changeover between normal duty and night setback depends on the flow-pipe temperature. The pump automatically changes over to night setback when the built-in sensor registers a flow-pipe temperature drop of more than 18 to 27 °F (10 to 15 °C) within approx. two hours. The temperature drop must be at least 1.8 °F/min (0.1 °C/min). Changeover to normal duty takes place without a time lag when the temperature has increased by approx. 18 °F (10 °C). Note: Automatic Night Setback cannot be enabled when the pump is in constant curve mode. Normal constant pressure duty point FLOWLIMIT duty point Q TM05 2544 0312 H Functions Automatic Night Setback Fig. 40 Constant pressure control with FLOWLIMIT H Normal constant curve duty point Q TM05 2542 0412 FLOWLIMIT duty point Fig. 41 Constant curve with FLOWLIMIT 31 MAGNA3 8 Functions Setting values for control modes The setting values for FLOWADAPT and FLOWLIMIT are indicated as percent of Qmax, but the value has to be entered in m3/h in the "Settings" menu. Pump type MAGNA3 MAGNA3 MAGNA3 MAGNA3 MAGNA3 MAGNA3 MAGNA3 MAGNA3 32-60 F (N) 32-100 F (N) 40-80 F (N) 40-120 F (N) 40-180 F (N) 50-80 F (N) 50-150 F (N) 65-120 F (N) MAGNA3 (D) 65-150 F (N)* MAGNA3 (D) 80-100 F (N)* MAGNA3 (D) 100-120 F (N)* AUTOADAPT Hfac Qmax 3 FLOWADAPT / FLOWLIMIT Qfac Qmin 25 % 3 3 Qmax 90 % [ft (m)] [gpm (m /h)] [gpm (m /h)] [gpm (m /h)] [gpm (m3/h)] 11.5 (3.5) 18.1 (5.5) 14.8 (4.5) 21.3 (6.5) 31.2 (9.5) 14.8 (4.5) 26.2 (8.0) 21.3 (6.5) 48.5 (11.0) 57.3 (13.0) 94.7 (21.5) 112.2 (25.5) 125.4 (28.5) 129.8 (29.5) 165.0 (37.5) 209.0 (47.5) 26.0 (5.9) 29.5 (6.7) 57.2 (13) 70.4 (16) 66.0 (15) 74.8 (17) 88.0 (20) 132.0 (30) 12.4 (2.8) 14.6 (3.3) 23.8 (5.4) 28.2 (6.4) 31.2 (7.1) 32.6 (7.4) 41.4 (9.4) 52.4 (11.9) 43.6 (9.9) 51.6 (11.7) 85.4 (19.4) 101.2 (23) 113.1 (25.7) 117.0 (26.6) 148.7 (33.8) 188.3 (42.8) 26.2 (8.0) 18.0 (5.5) 21.3 (6.5) 248.6 (56.5) 297.0 (67.5) 345.4 (78.5) 176.0 (40) 206.8 (47) 250.8 (57) 62.0 (14.1) 74.4 (16.9) 86.2 (19.6) 224.0 (50.9) 267.5 (60.8) 311.1 (70.7) The duty ranges for proportional pressure and constant pressure control appear from the individual data sheet. Constant curve duty: 0 to 100 % speed. * Stainless steel version available for single head unit only. 32 MAGNA3 Multi-pump function The multi-pump function enables the control of single-head pumps connected in parallel and twin-head pumps without the use of external controllers. The pumps in a multi-pump system communicate with each other via the wireless GENIair connection. A multi-pump system is set up via a selected pump, i.e. the master pump (first selected pump). All Grundfos pumps with a wireless GENIair connection can be connected to the multi-pump system. The multi-pump functions are described in the following sections. Alternating operation Only one pump is operating at a time. The change from one pump to the other depends on time or energy. If a pump fails, the other pump will take over automatically. Pump system: • Twin-head pump. • Two single-head pumps connected in parallel. The pumps must be of equal size and type. Each pump requires a non-return valve in series with the pump. Pump system: • Twin-head pump. • Two single-head pumps connected in parallel. The pumps must be of equal size and type. Each pump requires a non-return valve in series with the pump. • The control mode must be set to "Const. press." or "Constant curve". Functions Additional operating modes for multi-pump setup 8 Readings and settings on the pump Control panel and display The MAGNA3 pump features a 4" TFT display with intuitive and user-friendly interface. The control panel has self-explanatory push-buttons made of high-quality silicone for precise navigation in the menu structure. The control panel is designed to give the user quick and easy access to pump and performance data on site. When the pump is started up for the first time, the user is presented with a start-up guide enabling easy setting of the pump. Additionally, the "Assist" menu can guide the user through the various settings of the pump. One pump is operating continuously. The back-up pump is operated at intervals to prevent seizing up. If the duty pump stops due to a fault, the back-up pump will start automatically. Pump system: • Twin-head pump. • Two single-head pumps connected in parallel. The pumps must be of equal size and type. Each pump requires a non-return valve in series with the pump. Cascade operation Cascade operation ensures that the pump performance is automatically adapted to the consumption by switching pumps on or off. The system thus runs as energy-efficiently as possible with a constant pressure and a limited number of pumps. The back-up of a twin-head pump will start at 90 % and stop at 30 % performance when operating in constant pressure mode. It can be advantageous to choose a twin-head pump, as the back-up pump will start for a short period in peak-load situations. If an oversized single-head pump is chosen, it may run outside its best efficiency range most of the time. All pumps in operation will run at equal speed. Pump changeover is automatic and depends on speed, operating hours and fault. TM05 3820 1612 Back-up operation Fig. 42 Control panel Button Function Goes to the "Home" menu. Returns to the previous action. Navigates between main menus, displays and digits. When the menu is changed, the display will always show the top display of the new menu. Navigates between submenus. Saves changed values, resets alarms and expands the value field. 33 MAGNA3 8 Functions Factory setting "Status" menu The pumps have been factory-set to AUTOADAPT without Automatic Night Setback. This menu shows the status of the pump and system as well as warnings and alarms. Note: No settings can be made in this menu. This menu offers the following: • Operating status • Pump performance • Power and energy consumption • Warning and alarm • Heat energy meter • Work log • Fitted modules • Date and time • Pump identification • Multi-pump system. Start-up guide The start-up guide is used for the general settings of the pump. The start-up guide is started the first time the pump is connected to the power supply. Note: If there has been no user action after pump start-up, the pump will automatically leave the start-up guide after 15 minutes with the language set to English. The start-up guide can be run again in the "Settings" menu. If the start-up guide is run again, all previous settings will be lost. "Home" menu Status This menu gives an overview of up to four user-defined parameters or a graphical illustration of a Q/H performance curve. This menu offers the following (factory setting): • Shortcut to Control mode settings • Shortcut to Setpoint settings • Flow rate • Head. Fig. 44 "Status" menu Home "Settings" menu Settings Fig. 43 "Home" menu This menu gives access to all setting parameters. A detailed setting of the pump can be made in this menu. This menu offers the following setting options: • Setpoint • Operating mode • Control mode • FLOWLIMIT • Automatic Night Setback • Relay outputs • Setpoint influence • Bus communication • General settings. Fig. 45 "Settings" menu 34 MAGNA3 "Assist" menu Heat energy meter The "Assist" menu guides the user through the setting of the pump. In each submenu, the user is presented with a guide that assists throughout the setting. This menu offers the following: • Step-by-step instructions in how to set up the pump. • A short description of the six control modes and recommended applications. • Assistance in fault correction. Submenus: • Assisted pump setup • Setting of date and time • Multi-pump setup • Setup, analog input • Description of control mode • Assisted fault advice. "Heat energy meter" is a monitoring function which makes it possible to track the heat energy distribution and consumption within a system. This prevents excessive energy costs caused by system imbalances. The internal sensor has an accuracy of ± 1 % in the general working area. In the "critical" working areas, the measurement can vary by 10 %. This is one of the reasons why the heat energy value cannot be used for billing purposes. However, the value is perfect for simple optimisation purposes. The pump requires a temperature sensor in the flow pipe or return pipe. This temperature sensor is not supplied with the pump. Functions 8 kWh tR TM05 5367 3612 tF Assist Fig. 47 MAGNA3 with built-in heat energy meter Fig. 46 "Assist" menu Operating status "Operating status" shows the current operating mode and the selected control mode, if any. Pump performance "Pump performance" offers the following: • Q/H graph showing current duty point, flow, head, power and liquid temperature. • "Resulting setpoint" shows the setpoint set on the pump, the external influence and the resulting setpoint. • Liquid temperature. • Speed. • Operating hours. Note: MAGNA3 incorporates a calculator for flow and flow-pipe temperature. Work log history "Work log history" offers the following: • Every duty point and the operating conditions are tracked and stored in the pump. • The 3D work log and duty curve (over time) provide instant overviews of historical pump performance and operating conditions. • The perfect tool for pump optimisation, replacement and fault finding. "Warning and alarm" offers the following: • Actual warning or alarm, if any. • Information about when the warning/alarm occurred and disappeared and about corrective actions. • Warning and alarm logs. Work log history Warning and alarm Fig. 48 Example of "Work log history" 35 MAGNA3 8 Functions Input for external sensor Communication An external differential pressure sensor can be used to control the flow in the system to obtain the externally set pressure, which results in following benefits: • Minimises operating costs. • Prevents valve noise. • Ensures comfort (enough pressure). The MAGNA3 enables communication via the following: • wireless Grundfos GO Remote • fieldbus communication via CIM modules • digital inputs • relay outputs • analog input. Grundfos Eye Grundfos GO Remote TM05 3825 1712 The Grundfos Eye at the top of the control panel is a pump status indicator light providing information about the pump operating status. The indicator light will flash in different sequences and provide information about the following: • power on/off • pump warnings • pump alarms • remote control. The function of the Grundfos Eye is described in detail in the installation and operating instructions. Fig. 50 Grundfos GO Remote TM05 3810 1612 http://GRUNDFOS.COM/MANUAL-MAGNA3 Fig. 49 Grundfos Eye 36 The MAGNA3 is designed for wireless communication with the Grundfos GO Remote. For more details, see section Grundfos GO Remote, page 58. The Grundfos GO Remote offers additional possibilities of setting and status displays for the pump. The Grundfos GO Remote can be used for the following functions: • Reading of operating data. • Reading of warning and alarm indications. • Setting of control mode. • Setting of setpoint. • Selection of external setpoint signal. • Allocation of pump number making it possible to distinguish between pumps that are connected via Grundfos GENIbus. • Selection of function for digital input. • Generation of reports (PDF). • Assist function. • Multi-pump setup. • Displaying relevant documentation. MAGNA3 Wireless GENIair Grundfos Remote Management The pump is designed for multi-pump connection via the wireless GENIair connection. The built-in wireless GENIair module enables communication between pumps and with the Grundfos GO Remote without the use of add-on modules. • Multi-pump function. See section Multi-pump function. • Grundfos GO Remote. See section Grundfos GO Remote. Grundfos Remote Management is an easy-to-install, low-cost solution for wireless monitoring and management of Grundfos products. It is based on a centrally hosted database and a web server with wireless data collection via GSM/GPRS modem. The system only requires an internet connection, a web browser, a GRM modem and an antenna as well as a contract with Grundfos allowing you to monitor and manage Grundfos pump systems. You have wireless access to your account anywhere, anytime when you have an internet connection, for example via a smartphone, tablet PC, laptop or computer. Warnings and alarms can be sent by email or SMS to your mobile phone or computer. For CIM communication interface module and GSM antennas, see section Grundfos Remote Management, page 57. TM05 3811 1612 CIM modules Functions 8 Fig. 51 Grundfos CIM modules A CIM module is an add-on Communication Interface Module. The CIM module enables data transmission between the pump and an external system, for example a BMS (Building Management System) or SCADA system. The CIM module communicates via fieldbus protocols. See section Available CIM modules, page 38. Connection to network The pump can be connected to a LON network via the wireless GENIair connection or by fitting a CIM module. Other types of network connections are also possible. Contact Grundfos for further information on how to connect to your network. 37 MAGNA3 8 Functions Available CIM modules Module Fieldbus protocol Description Functions GENIbus The CIM 050 is a Grundfos communication The CIM 050 has terminals for the GENIbus interface module used for communication connection. with a GENIbus network. LonWorks The CIM 100 has terminals for the LonWorks connection. The CIM 100 is a Grundfos communication Two LEDs are used to indicate the actual status interface module used for communication of the CIM 100 communication. with a LonWorks network. One LED is used for indication of correct connection to the pump, and the other is used to indicate LonWorks communication status. PROFIBUS DP The CIM 150 has terminals for the PROFIBUS DP connection. DIP switches are used to set line termination. Two hexadecimal rotary switches are used to set The CIM 150 is a Grundfos communication the PROFIBUS DP address. interface module used for communication Two LEDs are used to indicate the actual status with a PROFIBUS network. of the CIM 150 communication. One LED is used for indication of correct connection to the pump, and the other is used to indicate PROFIBUS communication status. Modbus RTU The CIM 200 has terminals for the Modbus connection. DIP switches are used to select parity and stop bits, to select transmission speed and to set line termination. The CIM 200 is a Grundfos communication Two hexadecimal rotary switches are used to set interface module used for communication the Modbus address. with a Modbus RTU network. Two LEDs are used to indicate the actual status of the CIM 200 communication. One LED is used for indication of correct connection to the pump, and the other is used to indicate Modbus communication status. GSM/GPRS The CIM 250 has a SIM-card slot and an SMA connection to the GSM antenna. The CIM 250 also has an internal backup battery. Two LEDs are used to indicate the actual status of the CIM 250 communication. One LED is used The CIM 250 is a Grundfos communication for indication of correct connection to the pump, interface module used for GSM/GPRS and the other is used to indicate GSM/GPRS communication. communication status. The CIM 250 is used to communicate via a Note: The SIM card is not supplied with the CIM GSM network. 250. The SIM card from the service provider must support data/fax service to use call service from PC Tool or SCADA. The SIM card from the service provider must support GPRS service to use Ethernet service from PC Tool or SCADA. TM05 3812 1612 CIM 050 TM05 3813 1612 CIM 100 TM05 3814 1612 CIM 150 TM05 3815 1612 CIM 200 TM05 4432 2212 CIM 250 38 MAGNA3 Module Fieldbus protocol Description Grundfos Remote Management With the CIM 270 you have wireless access to your account anywhere, anytime when you have The CIM 270 is a Grundfos GSM/GPRS an internet connection, for example via a modem used for communication with a smartphone, tablet PC, laptop or computer. Grundfos Remote Management system. Warnings and alarms can be sent by e-mail or It requires a GSM antenna, a SIM card and SMS to your mobile phone or computer. You will a contract with Grundfos. get a complete status overview of the entire GRM system. It allows you to plan maintenance and service based on actual operating data. BACnet MS/TP The CIM 300 has terminals for the BACnet MS/TP connection. DIP switches are used to set transmission speed and line termination and to select the custom Device Object Instance Number. The CIM 300 is a Grundfos communication Two hexadecimal rotary switches are used to set interface module used for communication the BACnet address. with a BACnet MS/TP network. Two LEDs are used to indicate the actual status of the CIM 300 communication. One LED is used for indication of correct connection to the pump, and the other is used to indicate BACnet communication status. Ethernet The CIM 500 supports various industrial Ethernet protocols. The CIM 500 is configured via the The CIM 500 is a Grundfos communication built-in web server, using a standard web browser interface module used for data on a PC. transmission between an industrial See the specific functional profile on the Ethernet network and a Grundfos product. DVD-ROM supplied with the Grundfos CIM module. Functions 8 Functions TM05 4432 2212 CIM 270 TM05 3815 1612 CIM 300 TM05 8825 2713 CIM 500 For product numbers, see section CIM modules, page 57. 39 MAGNA3 9 Guide to performance curves 9. Guide to performance curves 90 80 70 60 50 40 30 20 10 0 Typical Typical circulator circulator pump pump EuP EuP 2013 2013 EuP EuP 2015 2015 MAGNA3 EuP EuP MAGNA3 benchmark benchmark level level TM05 3935 1712 The MAGNA3 is energy-optimized and complies with the EuP Directive (Commission Regulation (EC) No 641/2009) which will be effective as from 1 January 2013. For MAGNA3 pumps, the average energy efficiency index (EEI) is 0.18 with values down to 0.17, categorized as best in class. 100 EEI = 0.17 Fig. 52 Energy efficiency index (EEI) Index EEI = 0.20 TM05 2682 0412 in class class in EEI = 0.23 BEST BEST From 1 January 2013, the old A to G energy label will be replaced by the new energy efficiency index (EEI). Only the best of today’s A-labelled circulator pumps will meet the new requirements. The MAGNA3 with its AUTOADAPT function is the preferred choice for large heating systems and a true efficiency frontrunner. Figure 54 shows the energy consumption index for a typical circulator pump compared to the various EEI limits. labelled EEI = 0.27 Symbols used on the following pages Fig. 53 Old energy label labelled The guidelines below apply to the performance curves on pages 42 to 55: • Test liquid: airless water. • The curves apply to a density of ρ = 61.38 lb/ft3 (983.2 kg/m3) and a liquid temperature of 140 °F (+60 °C). • All curves show average values and should not be used as guarantee curves. If a specific minimum performance is required, individual measurements must be made. • The curves apply to a kinematic viscosity of = 0.474 mm2/s (0.474 cSt). • Reference supply voltage: 1 x 230 V, 50 Hz. • EEI obtained according to EN 16297. Note: Within the MAGNA3 performance range, the constant pressure and proportional pressure curves can be set in steps of 0.1 m head on the control panel or with the Grundfos GO Remote. TM05 3936 1712 Curve conditions Fig. 54 Energy consumption index With an energy efficiency index (EEI) well below the EuP benchmark level. With AUTOADAPT the savings can be as much as 85 %, compared to a typical circulator pump and thus a remarkably fast return on investment. This means, of course, that the MAGNA3 more than meets the standards of the EuP legislation. 40 MAGNA3 9 Guide to performance curves QR code on pump nameplate TM05 2683 0412 For more information about the new energy directive, please visit: TM05 3826 1712 TM05 2683 0412 http://energy.Grundfos.com Fig. 55 Grundfos blueflux® The Grundfos blueflux® label is your guarantee that the MAGNA3 incorporates the most energy-efficient motor currently available. Grundfos blueflux® motors are designed to cut the power consumption by up to 60 % and thus reduce CO2 emissions and operating costs. Fig. 56 QR code on pump nameplate With the Grundfos GO Remote or a smartphone, it is possible to get the following information about the MAGNA3: • product photo • pump performance curves • dimensional sketches • wiring diagram • quotation text • technical data • service parts list • PDF files, such as data booklet and installation and operating instructions. 41 10 Performance curves and technical data MAGNA3 Performance curves and technical data 10. Performance curves and technical data MAGNA3 32-60 F (N) p [psi] H [ft] 24 10 p [psi] Proportional pressure 10 MAX 20 8 1 x 115-230 V, 50/60 Hz AUTOADAPT 8 16 H [ft] 24 Constant pressure MAGNA3 32-60 F (N) MAX 20 16 6 6 12 12 4 8 2 4 0 MIN 0 0 5 10 15 20 25 30 8 2 4 0 0 Q [US GPM] P1 [W] 140 MIN 0 5 10 15 20 25 30 Q [US GPM] P1 [W] 140 120 120 MAX 100 MAX 100 m 80 5 2 60 5 80 m m 1m 60 40 40 20 20 MIN 0 MIN TM06 0657 0714 4 0 0 0 5 10 15 2 20 25 4 30 6 Q [US GPM] 0 8 0 Q [m³/h] Speed I1/1 [A] 115 V P1 [W] 115 V I1/1 [A] 230 V P1 [W] 230 V Min. 0.28 8.5 0.09 9 Max. 1.01 107.7 0.91 110 5 10 2 15 20 25 4 6 System pressure: Liquid temperature: Also available with: Specific EEI: 30 Q [US GPM] 8 Q [m³/h] Max. 175 psi (12 bar) 14 to 230 °F (-10 °C to +110 °C) Stainless-steel pump housing, type N 0.18 The pump incorporates overload protection. Gross weights [lbs (kg)] Ship. vol. [ft3 (m3)] 12.3 (5.5) 14.4 (6.5) 0.46 (0.014) TM06 0734 0814 Net weights [lbs (kg)] Pump type MAGNA3 32-60 F (N) Dimensions [in (mm)] L1 L5 L6 B1 B2 B4 B6 B7 D1 6.50 (165) 6.23 (158) 6.62 (168) 2.29 (58) 4.38 (111) 2.72 (69) 4.18 (106) 4.18 (106) 1.26 (32) D2 D3 D4 D5 H1 H2 H3 H4 1.82 (46) 2.29 (58) 3.15 (80) 0.46 (11.5) 2.13 (54) 7.37 (187) 2.49 (241) 2.76 (70) For product numbers, see page 7. 42 Performance curves and technical data MAGNA3 32-100 F (N) 12 10 8 35 p [psi] 16 MAX AUTOADAPT 30 14 12 25 10 20 8 35 25 20 15 6 15 4 10 4 10 2 5 2 5 0 0 0 0 0 P1 [W] 200 180 160 140 120 100 80 60 40 20 0 5 10 15 20 25 30 35 40 Q [US GPM] 2 m 9m MIN 0 0 Speed I1/1 [A] 115 V Min. Max. 5 10 15 2 20 25 4 MIN 0 8 10 Q [m³/h] 0 0.29 9.7 0.09 9 1.61 178.3 1.47 180 25 30 35 40 Q [US GPM] MIN 0 I1/1 [A] 230 V 20 1m 40 Q [US GPM] P1 [W] 115 V 10 15 MAX 30 35 6 5 P1 [W] 200 180 160 140 120 100 80 60 40 20 0 MAX MAGNA3 32-100 F (N) MAX 30 6 MIN Constant pressure H [ft] 40 5 10 15 2 20 4 6 System pressure: Liquid temperature: Also available with: Specific EEI: P1 [W] 230 V 25 30 TM06 0659 0714 14 Proportional pressure H [ft] 40 m 16 1 x 115-230 V, 50/60 Hz 9 p [psi] 10 Performance curves and technical data MAGNA3 35 40 Q [US GPM] 8 10 Q [m³/h] Max. 175 psi (12 bar) 14 to 230 °F (-10 °C to +110 °C) Stainless-steel pump housing, type N 0.18 The pump incorporates overload protection. Gross weights [lbs (kg)] Ship. vol. [ft3 (m3)] 12.3 (5.5) 14.4 (6.5) 0.46 (0.014) TM06 0734 0814 Net weights [lbs (kg)] Pump type MAGNA3 32-100 F (N) Dimensions [in (mm)] L1 L5 L6 B1 B2 B4 B6 B7 D1 6.50 (165) 6.23 (158) 6.62 (168) 2.29 (58) 4.38 (111) 2.72 (69) 4.18 (106) 4.18 (106) 1.26 (32) D2 D3 D4 D5 H1 H2 H3 H4 1.82 (46) 2.29 (58) 3.15 (80) 0.46 (11.5) 2.13 (54) 7.37 (187) 2.49 (241) 2.76 (70) For product numbers, see page 7. 43 Performance curves and technical data MAGNA3 Performance curves and technical data MAGNA3 40-80 F (N) p [psi] H [ft] 32 12 28 10 24 1 x 115 & 208-230 V, 50/60 Hz Proportional pressure p [psi] H [ft] 32 12 28 10 24 MAX AUTOADAPT 20 8 8 16 6 6 12 4 4 8 2 4 0 0 MIN 0 10 20 30 40 50 60 Constant pressure 20 16 12 8 2 4 0 0 MIN Q [US GPM] 0 P1 [W] 300 MAGNA3 40-80 F (N) MAX 10 20 30 MAX 50 60 Q [US GPM] 40 50 60 Q [US GPM] MAX 250 250 200 200 150 150 100 100 50 50 MIN 0 Speed 40 P1 [W] 300 0 10 0 2 I1/1 [A] 115 V 20 4 30 40 6 MIN 0 8 10 50 60 12 14 Q [US GPM] 0 10 16 Q [m³/h] 0 2 P1 [W] 115 V I1/1 [A] 230 V Min. 0.3 16 0.19 16 2.45 276 1.20 265 4 30 6 8 10 System pressure: Liquid temperature: Also available with: Specific EEI: P1 [W] 230 V Max. 20 12 14 TM05 8103 1214 10 16 Q [m³/h] Max. 175 psi (12 bar) 14 to 230 °F (-10 °C to +110 °C) Stainless-steel pump housing, type N 0.19 The pump incorporates overload protection. Net weights [lbs (kg)] Gross weights [lbs (kg)] Ship. vol. [ft3 (m3)] 35 (15.9) 41 (18.7) 1.41 (0.04) B2 H3 H6 L5 L1 B1 H1 D4 D3 D2 D1 TM05 7651 1413 D5 B4 H4 B7 B6 H2 Pump type MAGNA3 40-80 F (N) Dimensions [in (mm)] L1 L5 B1 B2 B4 B6 B7 D1 D2 8.5 (216) 8.03 (204) 3.31 (84) 6.46 (164) 2.87 (73) 4.37 (111) 4.37 (111) 1.57 (40) 1.93 (49) D3 D4 D5 H1 H2 H3 H4 H6 2.4 (60) 3.15 (80) 0.5 (12.8) - 11.97 (304) - 2.76 (70) 1.97 (50) For product numbers, see page 7. 44 Performance curves and technical data MAGNA3 40-120 F (N) H [ft] 45 18 16 14 12 10 8 6 4 2 0 40 1 x 115 & 208-230 V, 50/60 Hz Proportional pressure MAX AUTOADAPT 35 30 25 20 15 10 5 MIN 0 0 10 20 P1 [W] 500 450 400 350 300 250 200 150 100 50 0 30 40 50 60 70 p [psi] H [ft] 45 18 16 14 12 10 8 6 4 2 0 40 2 2 4 6 40 50 8 60 70 30 25 20 15 10 5 MIN 0 0 m 10 m 0 30 MAGNA3 40-120 F (N) 10 20 30 P1 [W] 500 450 400 350 300 250 200 150 100 50 0 MIN 10 20 MAX 35 80 Q [US GPM] MAX 0 Constant pressure 10 1m MIN 10 20 30 10 12 14 16 18 20 Q [m³/h] 0 2 4 P1 [W] 115 V I1/1 [A] 230 V Min. 0.26 16 0.19 16 Max. 3.88 442 1.95 440 70 80 Q [US GPM] MAX 0 I1/1 [A] 115 V 50 60 m 80 Q [US GPM] Speed 40 TM05 8104 1214 p [psi] 10 Performance curves and technical data MAGNA3 6 40 8 50 60 10 12 14 16 18 20 Q [m³/h] System pressure: Liquid temperature: Also available with: Specific EEI: P1 [W] 230 V 70 80 Q [US GPM] Max. 175 psi (12 bar) 14 to 230 °F (-10 °C to +110 °C) Stainless-steel pump housing, type N 0.18 The pump incorporates overload protection. Net weights [lbs (kg)] Gross weights [lbs (kg)] Ship. vol. [ft3 (m3)] 35 (15.9) 41 (18.7) 1.41 (0.04) B2 H3 H6 L5 L1 B1 H1 D4 D3 D2 D1 TM05 7651 1413 D5 B4 H4 B7 B6 H2 Pump type MAGNA3 40-120 F (N) Dimensions [in (mm)] L1 L5 B1 B2 B4 B6 B7 D1 D2 8.5 (216) 8.03 (204) 3.31 (84) 6.46 (164) 2.87 (73) 4.37 (111) 4.37 (111) 1.57 (40) 1.93 (49) D3 D4 D5 H1 H2 H3 H4 H6 2.4 (60) 3.15 (80) 0.5 (12.8) - 11.97 (304) - 2.76 (70) 1.97 (50) For product numbers, see page 7. 45 Performance curves and technical data MAGNA3 Performance curves and technical data MAGNA3 40-180 F (N) p [psi] 30 H [ft] 70 25 60 1 x 115 & 208-230 V, 50/60 Hz Proportional pressure MAX AUTOADAPT 50 20 p [psi] 30 H [ft] 70 25 60 20 40 15 10 20 5 10 0 0 MAGNA3 40-180 F (N) MAX 50 40 15 30 10 Constant pressure MIN 0 10 20 30 40 50 60 70 80 30 20 5 10 0 0 Q [US GPM] MIN 0 P1 [W] 700 10 20 30 40 50 60 70 80 Q [US GPM] P1 [W] 700 MAX 600 MAX 600 500 500 400 400 300 300 200 200 100 100 MIN 0 10 20 30 40 50 60 70 80 0 2 4 6 MIN 0 0 Q [US GPM] 0 10 20 30 40 50 60 70 80 8 10 12 14 16 18 20 22 Q [m³/h] 0 2 P1 [W] 115 V Speed I1/1 [A] 115 V I1/1 [A] 230 V Min. 0.26 16 0.18 16 Max. 5.39 614 2.68 607 TM05 8105 1214 10 4 6 8 10 12 14 16 18 20 22 Q [m³/h] System pressure: Liquid temperature: Also available with: Specific EEI: P1 [W] 230 V Q [US GPM] Max. 175 psi (12 bar) 14 to 230 °F (-10 °C to +110 °C) Stainless-steel pump housing, type N 0.18 The pump incorporates overload protection. Net weights [lbs (kg)] Gross weights [lbs (kg)] Ship. vol. [ft3 (m3)] 35 (15.9) 41 (18.7) 1.41 (0.04) B2 H3 H6 L5 L1 B1 H1 D4 D3 D2 D1 TM05 7651 1413 D5 B4 H4 B7 B6 H2 Pump type MAGNA3 40-180 F (N) Dimensions [in (mm)] L1 L5 B1 B2 B4 B6 B7 D1 D2 8.5 (216) 8.03 (204) 3.31 (84) 6.46 (164) 2.87 (73) 4.37 (111) 4.37 (111) 1.57 (40) 1.93 (49) D3 D4 D5 H1 H2 H3 H4 H6 2.4 (61) 3.15 (80) 0.5 (12.8) - 11.97 (304) - 2.76 (70) 1.97 (50) For product numbers, see page 7. 46 Performance curves and technical data MAGNA3 50-80 F (N) H [ft] 32 12 28 10 24 8 6 4 1 x 115 & 208-230 V, 50/60 Hz Proportional pressure MAX AUTOADAPT p [psi] H [ft] 32 12 28 10 24 20 4 0 0 12 4 8 2 16 6 12 MIN 8 2 4 0 0 0 10 20 30 40 50 60 70 80 90 100 Q [US GPM] P1 [W] 400 MAGNA3 50-80 F (N) MAX 20 8 16 Constant pressure MIN 0 10 20 30 40 50 60 70 80 90 100 Q [US GPM] P1 [W] 400 350 350 MAX 300 300 250 250 200 200 150 150 100 100 50 MAX 50 MIN 0 MIN TM05 8106 1214 p [psi] 10 Performance curves and technical data MAGNA3 0 0 10 20 30 40 50 60 70 80 90 100 Q [US GPM] 0 10 20 30 40 50 60 70 80 90 100 Q [US GPM] 0 2 4 6 8 10 12 14 16 18 20 22 24 26Q [m³/h] 0 2 4 6 8 10 12 14 16 18 20 22 24 26Q [m³/h] Speed I1/1 [A] 115 V P1 [W] 115 V I1/1 [A] 230 V P1 [W] 230 V Min. 0.31 Max. 2.81 18.5 0.22 18.5 318 1.46 325 System pressure: Liquid temperature: Also available with: Specific EEI: Max. 175 psi (12 bar) 14 to 230 °F (-10 °C to +110 °C) Stainless-steel pump housing, type N 0.18 The pump incorporates overload protection. Net weights [lbs (kg)] Gross weights [lbs (kg)] Ship. vol. [ft3 (m3)] 37 (17.0) 45 (20.4) 1.77 (0.05) B2 H3 H6 TM05 7652 1413 D1 D2 D3 D4 L5 L1 B1 H1 ØD5 B4 B6 H4 B7 H2 Pump type MAGNA3 50-80 F (N) Dimensions [in (mm)] L1 L5 B1 B2 B4 B6 B7 D1 D2 9.45 (240) 8.03 (204) 3.31 (84) 6.46 (164) 2.87 (73) 5 (127) 5 (127) 1.97 (50) 3.90 (99) D3 D4 D5 H1 H2 H3 H4 H6 4.33/4.92 (110/125) 6.5 (165) 0.55/0.75 (14/19) 2.8 (71) 12.05 (306) 14.84 (377) 3.82 (97) 2.05 (52) For product numbers, see page 7. 47 Performance curves and technical data MAGNA3 Performance curves and technical data MAGNA3 50-150 F (N) p [psi] 20 16 12 8 4 0 H [ft] 55 50 45 40 35 30 25 20 15 10 5 0 1 x 115 & 208-230 V, 50/60 Hz p [psi] Proportional pressure H [ft] 55 50 45 40 35 30 25 20 15 10 5 0 MAX AUTOADAPT 20 16 12 8 4 MIN 0 P1 [W] 700 20 40 60 0 80 100 120 Q [US GPM] Constant pressure MAX MIN 0 P1 [W] 700 MAX 600 600 500 500 400 400 300 300 200 200 100 MAGNA3 50-150 F (N) 20 40 60 80 100 120 Q [US GPM] 80 100 120 Q [US GPM] MAX 100 MIN 0 0 20 0 5 40 60 10 15 Speed I1/1 [A] 115 V P1 [W] 115 V Min. 0.31 Max. 5.54 MIN 0 80 100 120 20 25 30 Q [US GPM] 0 20 Q [m³/h] 0 5 I1/1 [A] 230 V P1 [W] 230 V 18.5 0.23 18.5 630 2.78 630 TM05 8107 1214 10 40 60 10 15 20 System pressure: Liquid temperature: Also available with: Specific EEI: 25 30 Q [m³/h] Max. 175 psi (12 bar) 14 to 230 °F (-10 °C to +110 °C) Stainless-steel pump housing, type N 0.17 The pump incorporates overload protection. Net weights [lbs (kg)] Gross weights [lbs (kg)] Ship. vol. [ft3 (m3)] 40 (18.3) 49 (22.0) 1.77 (0.05) B2 H3 H6 TM05 7652 1413 D1 D2 D3 D4 L5 L1 B1 H1 ØD5 B4 B6 H4 B7 H2 Pump type MAGNA3 50-150 F (N) Dimensions [in (mm)] L1 L5 B1 B2 B4 B6 B7 D1 D2 11.02 (280) 8.03 (204) 3.31 (84) 6.46 (164) 2.87 (73) 5 (127) 5 (127) 1.97 (50) 3.90 (99) D3 D4 D5 H1 H2 H3 H4 H6 4.33/4.92 (110/125) 6.5 (165) 0.55/0.75 (14/19) 2.83 (72) 12.05 (306) 14.9 (378) 3.82 (97) 2.05 (52) For product numbers, see page 7. 48 Performance curves and technical data MAGNA3 65-120 F (N) 16 12 8 H [ft] 45 1 x 115 & 208-230 V, 50/60 Hz p [psi] Proportional pressure MAX 40 AUTOADAPT 35 16 30 12 25 20 8 15 4 Constant pressure MAX 40 MAGNA3 65-120 F (N) 35 30 25 20 15 10 4 5 0 H [ft] 45 10 5 MIN 0 0 20 40 60 0 MIN 0 80 100 120 140 160Q [US GPM] 0 P1 [W] 900 20 40 60 80 100 120 140 Q [US GPM] P1 [W] 900 800 800 MAX 700 700 600 600 500 500 400 400 300 300 200 200 100 100 MIN 0 0 0 20 40 5 60 10 15 20 I1/1 [A] 115 V P1 [W] 115 V Min. 0.36 Max. 6.67 MIN 0 80 100 120 140 160Q [US GPM] Speed MAX 25 30 35 40 Q [m³/h] I1/1 [A] 230 V P1 [W] 230 V 20.5 0.18 20.5 772 3.38 769 0 20 0 5 40 60 10 80 100 120 140 15 20 System pressure: Liquid temperature: Also available with: Specific EEI: 25 30 TM05 8108 1214 p [psi] 10 Performance curves and technical data MAGNA3 Q [US GPM] 35 40 Q [m³/h] Max. 175 psi (12 bar) 14 to 230 °F (-10 °C to +110 °C) Stainless-steel pump housing, type N 0.17 The pump incorporates overload protection. Net weights [lbs (kg)] Gross weights [lbs (kg)] Ship. vol. [ft3 (m3)] 46 (21.0) 54 (24.7) 2.12 (0.06) B2 H3 H6 TM05 7652 1413 D1 D2 D3 D4 L5 L1 B1 H1 ØD5 B4 B6 H4 B7 H2 Pump type MAGNA3 65-120 F (N) Dimensions [in (mm)] L1 L5 B1 B2 B4 B6 B7 D1 D2 13.4 (340) 8.03 (204) 3.31 (84) 6.46 (164) 2.87 (73) 5.24 (133) 5.24 (133) 2.56 (65) 4.65 (118) D3 D4 D5 H1 H2 H3 H4 H6 5.0/5.51 (127/140) 7.28 (185) 0.63/0.75 (16/19) 2.91 (74) 12.28 (312) 15.2 (386) 3.7 (94) 2.32 (59) For product numbers, see page 7. 49 Performance curves and technical data MAGNA3 Performance curves and technical data MAGNA3 65-150 F (N) p [psi] H [ft] 55 50 45 40 35 30 25 20 15 10 5 0 20 16 12 8 4 0 1 x 208-230 V, 50/60 Hz p [psi] Proportional pressure H [ft] 55 50 45 40 35 30 25 20 15 10 5 0 MAX AUTOADAPT 20 16 12 8 4 MIN 0 0 20 40 60 80 100 120 140 160 180 Q [US GPM] Constant pressure MAX MAGNA3 65-150 F (N) MIN 0 20 40 60 80 100 120 140 160 180 Q [US GPM] P1 [W] 1600 P1 [W] 1600 1400 1400 MAX 1200 1000 1000 13 m 1200 800 2 600 MAX m 13 800 m 600 400 1m 400 200 200 MIN 0 MIN 0 0 20 40 60 80 100 120 140 160 180 Q [US GPM] 0 20 40 60 80 100 120 140 160 180 Q [US GPM] 0 0 5 10 15 20 25 30 35 40 45 Speed P1 [W] Q [m³/h] Min. 29 0.30 Max. 1301 5.68 5 10 15 20 25 30 35 40 45 System pressure: Liquid temperature: Also available with: Specific EEI: I1/1 [A] TM05 8109 1214 10 Q [m³/h] Max. 175 psi (12 bar) 14 to 230 °F (-10 °C to +110 °C) Stainless-steel pump housing, type N 0.17 The pump incorporates overload protection. Net weights [lbs (kg)] Gross weights [lbs (kg)] Ship. vol. [ft3 (m3)] 53 (24.0) 61 (27.8) 2.12 (0.06) B2 H3 H6 TM05 7652 1413 D1 D2 D3 D4 L5 L1 B1 H1 ØD5 B4 B6 H4 B7 H2 Pump type MAGNA3 65-150 F (N) Dimensions [in (mm)] L1 L5 B1 B2 B4 B6 B7 D1 D2 13.4 (340) 8.03 (204) 3.31 (84) 6.46 (164) 2.87 (73) 5.24 (133) 5.24 (133) 2.56 (65) 4.65 (118) D3 D4 D5 H1 H2 H3 H4 H6 5.0/5.51 (127/140) 7.28 (185) 0.63/0.75 (16/19) 2.91 (74) 12.28 (312) 15.2 (386) 3.7 (94) 2.32 (59) For product numbers, see page 7. 50 Performance curves and technical data MAGNA3 D 65-150 F H [ft] 55 50 45 40 35 30 25 20 15 10 5 0 20 16 12 8 4 0 1 x 208-230 V, 50/60 Hz p [psi] Proportional pressure H [ft] 55 50 45 40 35 30 25 20 15 10 5 0 MAX AUTOADAPT 20 16 12 8 4 MIN 0 0 20 40 60 80 100 120 140 160 P1 [W] 1400 Q [US GPM] Constant pressure MAX MAGNA3 D 65-150 F 0 40 80 120 160 200 240 280 320 360 Q [US GPM] P1 [W] 2800 MAX 1200 2400 1000 2000 800 1600 600 1200 400 800 200 Constant Pressure Cascade MAX 400 MIN 0 0 0 20 40 60 80 100 120 140 160 0 5 10 15 TM05 8112 1214 p [psi] 20 25 10 Performance curves and technical data MAGNA3 30 35 Q [US GPM] 40 Q [m³/h] Speed P1 [W] I1/1 [A] Min. 29 0.30 Max. 1301 5.68 0 40 80 120 160 200 240 280 320 360 Q [US GPM] 0 10 20 30 40 50 60 70 80 90 Q [m³/h] System pressure: Max. 175 psi (12 bar) Liquid temperature: 14 to 230 °F (-10 °C to +110 °C) Specific EEI: 0.17 The pump incorporates overload protection. Gross weights [lbs (kg)] Ship. vol. [ft3 (m3)] 98 (44.6) 118 (53.7) 2.12 (0.06) TM05 2205 2214 Net weights [lbs (kg)] Pump type MAGNA3 D 65-150 F Dimensions [in (mm)] L1 L2 L3 L4 L5 B1 B3 B4 B5 13.4 (340) 8.58 (218) 3.62 (92) 3.62 (92) 8.03 (204) 3.31 (84) 20.55 (522) 8.98 (228) 11.57 (294) D1 D2 D3 D4 D5 D5 (2) M M1 H1 2.56 (65) 4.69 (119) 5.12/5.71 (130/145) 7.28 (185) 0.55 (14) 0.75 (19) M12 Rp 1/4 3.03 (77) For product numbers, see page 7. 51 Performance curves and technical data MAGNA3 Performance curves and technical data MAGNA3 80-100 F p [psi] 16 H [ft] 40 1 x 208-230 V, 50/60 Hz 16 MAX 35 AUTOADAPT 30 12 p [psi] Proportional pressure 12 25 20 8 8 15 MAGNA3 80-100 F MAX 35 30 25 20 4 10 5 0 Constant pressure 15 10 4 H [ft] 40 5 MIN 0 0 40 80 0 120 160 200 MIN 0 Q [US GPM] 0 P1 [W] 1200 40 80 120 160 200 Q [US GPM] 160 200 Q [US GPM] P1 [W] 1200 MAX 1000 MAX 1000 800 800 600 600 400 400 200 200 MIN 0 0 0 40 80 10 20 Speed MIN 0 120 160 30 200 40 Q [US GPM] 0 40 Q [m³/h] 0 10 50 P1 [W] Min. 31 0.32 1041 4.60 80 120 20 30 40 50 Q [m³/h] System pressure: Max. 175 psi (12 bar) Liquid temperature: 14 to 230 °F (-10 °C to +110 °C) Specific EEI: 0.17 I1/1 [A] Max. TM05 8110 1214 10 The pump incorporates overload protection. Net weights [lbs (kg)] Gross weights [lbs (kg)] Ship. vol. [ft3 (m3)] 63 (28.8) 72 (32.6) 2.47 (0.07) B2 H3 H6 TM05 7652 1413 D1 D2 D3 D4 L5 L1 B1 H1 ØD5 B4 B6 H4 B7 H2 Pump type MAGNA3 80-100 F (N) Dimensions [in (mm)] L1 L5 B1 B2 B4 B6 B7 D1 D2 14.17 (360) 8.03 (204) 3.31 (84) 6.46 (164) 2.87 (73) 6.42 (163) 6.42 (163) 3.15 (80) 5.2 (132) D3 D4 D5 H1 H2 H3 H4 H6 5.91 (150) 7.87 (200) 0.75 (19) 3.7 (94) 12.52 (318) 16.22 (412) 4.53 (115) 2.6 (66) For product numbers, see page 7. 52 Performance curves and technical data MAGNA3 D 80-100 F p [psi] 16 1 x 208-230 V, 50/60 Hz Proportional pressure H [ft] 40 35 p [psi] 16 MAX AUTOADAPT 30 12 12 25 20 8 8 15 35 MAGNA3 D 80-100 F MAX 30 25 20 4 10 5 0 Constant pressure H [ft] 40 15 10 4 10 Performance curves and technical data MAGNA3 5 MIN 0 0 40 80 0 120 160 200 0 Q [US GPM] 0 P1 [W] 1200 100 200 300 400 P1 [W] 2400 500 Q [US GPM] Constant Pressure Cascade MAX 1000 2000 800 1600 600 1200 400 800 400 MIN 0 0 0 40 80 10 0 120 20 Speed TM05 8113 1913 200 MAX 160 30 200 40 P1 [W] 50 Q [US GPM] 0 100 Q [m³/h] 0 20 Min. 32 0.32 1052 4.62 40 300 60 400 80 100 500 Q [US GPM] 120 Q [m³/h] System pressure: Max. 175 psi (12 bar) Liquid temperature: 14 to 230 °F (-10 °C to +110 °C) Specific EEI: 0.17 I1/1 [A] Max. 200 The pump incorporates overload protection. Gross weights [lbs (kg)] Ship. vol. [ft3 (m3)] 114 (51.6) 140 (63.4) 2.47 (0.07) TM05 2205 2214 Net weights [lbs (kg)] Pump type MAGNA3 D 80-100 F Dimensions [in (mm)] L1 L2 L3 L4 L5 B1 B3 B4 B5 14.17 (360) 8.58 (218) 4.02 (102) 4.02 (102) 8.03 (204) 3.31 (84) 21.18 (538) 9.61 (244) 11.57 (294) D1 D2 D3 D3 (2) D4 D5 M M1 H1 3.15 (80) 5.04 (128) 5.91 (150) 6.30 (160) 7.87 (200) 0.75 (19) M12 Rp 1/4 3.82 (97) For product numbers, see page 7. 53 Performance curves and technical data MAGNA3 Performance curves and technical data MAGNA3 100-120 F p [psi] H [ft] 45 p [psi] Proportional pressure MAX 40 16 1 x 208-230 V, 50/60 Hz AUTOADAPT 35 16 30 12 12 25 20 8 8 15 MAX 40 MAGNA3 100-120 F 35 30 25 20 4 10 5 0 Constant pressure 15 10 4 H [ft] 45 5 MIN 0 0 40 80 0 120 160 200 240 Q [US GPM] P1 [W] 1800 MIN 0 0 40 80 120 160 200 240 Q [US GPM] P1 [W] 1800 MAX 1600 MAX 1600 1400 1400 1200 1200 1000 1000 800 800 600 600 400 400 200 200 MIN 0 0 40 0 10 80 20 Speed MIN 0 120 160 200 240 30 40 50 Q [US GPM] 0 40 Q [m³/h] 0 10 60 P1 [W] Min. 31 0.32 1576 6.97 80 120 160 200 240 20 30 40 50 Q [US GPM] 60 Q [m³/h] System pressure: Max. 175 psi (12 bar) Liquid temperature: 14 to 230 °F (-10 °C to +110 °C) Specific EEI: 0.17 I1/1 [A] Max. TM05 8111 1214 10 The pump incorporates overload protection. Net weights [lbs (kg)\ Gross weights [lbs (kg)] Ship. vol. [ft3 (m3)] 73 (33.1) 82 (37.0) 3.53 (0.1) B2 D5 H3 H6 B4 H4 B7 B6 H2 Pump type MAGNA3 100-120 F (N) Dimensions [in (mm)] L1 L5 B1 B2 B4 B6 B7 D1 D2 17.72 (450) 8.03 (204) 3.31 (84) 6.46 (164) 2.87 (73) 7.01 (178) 7.01 (178) 3.94 (100) 6.14 (156) D3 D4 D5 H1 H2 H3 H4 H6 7.52 (191) 8.66 (220) 0.75 (19) 4.02 (102) 12.99 (330) 17.01 (432) 4.72 (120) 3.11 (79) For product numbers, see page 7. 54 TM05 7650 1413 L5 L1 B1 D4 D3 D2 D1 H1 Performance curves and technical data MAGNA3 D 100-120 F 16 12 8 1 x 208-230 V, 50/60 Hz Proportional pressure H [ft] 45 p [psi] MAX 40 AUTOADAPT 35 30 20 30 25 20 8 15 10 10 4 5 0 MAGNA3 D 100-120 F 35 15 4 MAX 40 16 12 25 Constant pressure H [ft] 45 5 MIN 0 0 40 80 0 120 160 200 240 0 Q [US GPM] P1 [W] 1800 0 100 200 300 400 P1 [W] 3600 MAX 1600 2800 1200 2400 1000 2000 800 1600 600 1200 400 800 0 40 0 10 Speed 80 MAX 0 120 160 200 240 20 Constant Pressure Cascade 400 MIN 0 Q [US GPM] 3200 1400 200 500 TM05 8121 1913 p [psi] 10 Performance curves and technical data MAGNA3 30 40 50 60 P1 [W] Q [US GPM] 0 100 Q [m³/h] 0 20 Min. 35 0.35 1582 6.98 40 300 60 400 80 500 Q [US GPM] 100 120 140 Q [m³/h] System pressure: Max. 175 psi (12 bar) Liquid temperature: 14 to 230 °F (-10 °C to +110 °C) Specific EEI: 0.17 I1/1 [A] Max. 200 The pump incorporates overload protection. Net weights [lbs (kg)] Gross weights [lbs (kg)] Ship. vol. [ft3 (m3)] 133 (60.4) 161 (72.8) 3.53 (0.1) TM05 7701 1214 D4 D3 D2 D1 D5 Pump type MAGNA3 D 100-120 F Dimensions [in (mm)] L1 L2 L3 L4 L5 B1 B3 B4 B5 17.72 (450) 9.57 (243) 5.79 (147) 5.79 (147) 8.03 (204) 3.31 (84) 21.69 (551) 9.92 (252) 11.77 (299) D1 D2 D3 D4 D5 M M1 H1 H2 3.94 (100) 6.3 (160) 6.69 (170) 8.66 (220) 0.75 (19) M12 Rp 1/4 4.06 (103) 12.99 (330) For product numbers, see page 7. 55 10 Performance curves and technical data MAGNA3 Performance curves and technical data Technical data Electrical data Pump type MAGNA3 (D) Enclosure class Type 2 Insulation class F. Supply voltage 1 x 115 V ± 10 %, 50/60 Hz, PE; 1 x 208-230 V ± 10 %, 50/60 Hz, PE External potential-free contact. Contact load: 5 V, 10 mA. Screened cable. Loop resistance: Maximum 130 Ω. 4-20 mA (load: 150 Ω). 0-10 VDC (load: > 10 kΩ). Internal potential-free changeover contact. Maximum load: 250 V, 2 A, AC1. Minimum load: 5 VDC, 20 mA. Screened cable, depending on signal level. Grundfos Communication Interface Modules (add-on CIM modules) for • GENIbus • LonWorks • Profibus DP • Modbus RTU • BACnet MS/TP • Grundfos Remote Management. Ileakage < 3.5 mA. The leakage currents are measured in accordance with EN 60335-1. Two digital inputs Analog input Two relay outputs Bus input Earth leakage current EMC EN 55014-1:2006, EN 55014-2:1998, EN 61800-3-3:2008 and EN 61000-3-2:2006. cos φ The MAGNA3 has a built-in active PFC (Power Factor Control) which gives a cos φ from 0.98 to 0.99, i.e. very close to 1. Consumption then the pump is stopped 1 to 10 W, depending on activity, i.e. reading the display, use of Grundfos GO Remote, interaction with modules, etc. 4 W, when pump is stopped and no activity. Sound pressure data ≤ 43 dB(A) Sound pressure level External sensors Sensor Type Measuring range [°F (°C)] Power supply [VDC] Transmitter output [V] Process connection Product number Delta T sensor RPI/T +32 to +248 °F (0 to +120 °C) 11 to 30 0 - 10 V G1/2 - 1/2" NPT G1/2 - 1/4" NPT 98477669 98477668 Sensor Pressure transmitter Type Measuring range [psi] Measuring range [bar] Transmitter output [mA] Power supply [VDC] Process connection Product number RPI 0-9 0-15 0-25 0-35 (0 - 0.6) (0 - 1.0) (0 - 1.6) (0 - 2.5) 4 to 20 12-to 30 G 1/2 97748907 97748908 97748909 97748910 Adapters Adapter Adapter for 1/4" NPT Adapter for 1/4" NPT 98344015 98255244 Blanking flange* * 56 Blanking flange Product number All pumps 98159372 A blanking flange is used to blank off the opening when one of the pumps of a twin-head pump is removed for service to enable uninterrupted operation of the other pump. MAGNA3 11 Insulating for air-conditioning and cooling systems Accessories 11. Accessories Location of CIM module For cooling applications, if the supplied insulation shell is to be used then a silicon sealant must be liberally applied to the inside of the insulation shell to ensure all air gaps are eliminated between the shell and pump housing to prevent condensation inside the shell. The CIM module is fitted behind the front cover. See fig. 58. For installation, see separate installation and operating instructions. TM05 2874 0412 http://GRUNDFOS.COM/MANUAL-MAGNA3 Fig. 57 Fitting the insulating shells to a MAGNA3 pump A CIM module is an add-on Communication Interface Module. The CIM module enables data transmission between the pump and an external system, for example a BMS or SCADA system. The CIM module communicates via fieldbus protocols. The following CIM modules are available: Module Fieldbus protocol CIM CIM CIM CIM CIM GENIbus LonWorks Profibus DP Modbus RTU BACnet MS/TP 050 100 150 200 300 TM05 2914 1112 CIM modules Fig. 58 Location of CIM module Product number 96824631 96824797 96824793 96824796 96893770 For further information about data communication via CIM modules, see the CIM documentation available in WebCAPS. 57 MAGNA3 11 MI 301 The pump is designed for wireless communication with the Grundfos GO Remote app which communicates with the pump via radio communication. Note: The radio communication between the pump and the Grundfos GO Remote is encrypted to protect against misuse. The Grundfos GO Remote app is available from Apple App Store and Android market. The Grundfos GO Remote app must be used in conjunction with one of the following Mobile Interface devices: Mobile interface Product number Grundfos MI 202 Grundfos MI 204 Grundfos MI 301 98046376 98424092 98046408 The MI 301 is a module with built-in infrared and radio communication. The MI 301 must be used in conjunction with an Android or iOS-based Smartphone with a Bluetooth connection. The MI 301 has a rechargeable Li-ion battery that must be charged separately. TM05 3887 1612 Accessories Grundfos GO Remote Fig. 60 MI 301 The Grundfos GO Remote concept replaces the Grundfos R100 remote control. This means that all products supported by the R100 are supported by the Grundfos GO Remote. For function and connection to the pump, see separate installation and operating instructions for the desired type of Grundfos GO Remote setup. Mobile interface The available mobile interface devices are described in the following. Supplied with the product: • Grundfos MI 301 • sleeve • battery charger • quick guide. Supported units Make Model Apple iPod touch 4G iPhone 4, 4S iPod touch 5G iPhone 5, 5C, 5S MI 202 and MI 204 MI 202 Fig. 59 MI 202 and MI 204 Supplied with the product: • Grundfos MI 202 or 204 • sleeve • quick guide • charger cable. 58 MI 204 TM05 3887 1612 - TM05 7704 1513 The MI 202 and MI 204 are add-on modules with built-in infrared and radio communication. The MI 202 can be used in conjunction with Apple devices with 30-pin connector (iPhone 4, 4S and iPod touch 4G). The MI 204 can be used in conjunction with Apple devices with lightning connector (iPhone 5, 5C, 5S and iPod touch 5G). HTC Samsung LG Operating system MI 202 MI 204 MI 301 iOS 5.0 or later ● ● - ● ● ● ● ● ● iOS 6.0 or later Desire S Android 2.3.3 or later - - ● Sensation Galaxy S II Android 2.3.4 or later - - ● ● - - ● - - ● Galaxy Nexus Google Nexus 4 Android 4.0 or later Android 4.2 or later Note: Similar Android and iOS-based devices may work as well, but are not supported by Grundfos. MAGNA3 12 Further product information 12. Further product information WebCAPS WebCAPS is a Web-based Computer Aided Product Selection program available on www.grundfos.us. WebCAPS contains detailed information on more than 220,000 Grundfos products in more than 30 languages. Information in WebCAPS is divided into six sections: • catalog • literature • service • sizing • replacement • cad drawings. Catalog Based on fields of application and pump types, this section contains the following: • technical data • curves (QH, Eff, P1, P2, etc.) which can be adapted to the density and viscosity of the pumped liquid and show the number of pumps in operation • product photos • dimensional drawings • wiring diagrams • quotation texts, etc. Literature This section contains all the latest documents of a given pump, such as • data booklets • installation and operating instructions • service documentation, such as service kit catalog and service kit instructions • quick guides • product brochures. Service This section contains an easy-to-use interactive service catalog. Here you can find and identify service parts of both existing and discontinued Grundfos pumps. Furthermore, the section contains service videos showing you how to replace service parts. 59 MAGNA3 12 Further product information Sizing 0 1 This section is based on different fields of application and installation examples and gives easy step-by-step instructions in how to size a product: • Select the most suitable and efficient pump for your installation. • Carry out advanced calculations based on energy, consumption, payback periods, load profiles, life cycle costs, etc. • Analyze your selected pump via the built-in life cycle cost tool. • Determine the flow velocity in wastewater applications, etc. Replacement In this section you find a guide to selecting and comparing replacement data of an installed pump in order to replace the pump with a more efficient Grundfos pump. The section contains replacement data of a wide range of pumps produced by other manufacturers than Grundfos. Based on an easy step-by-step guide, you can compare Grundfos pumps with the one you have installed on your site. When you have specified the installed pump, the guide will suggest a number of Grundfos pumps which can improve both comfort and efficiency. CAD drawings In this section, it is possible to download 2-dimensional (2D) and 3-dimensional (3D) CAD drawings of most Grundfos pumps. These formats are available in WebCAPS: 2-dimensional drawings: • .dxf, wireframe drawings • .dwg, wireframe drawings. 3-dimensional drawings: • .dwg, wireframe drawings (without surfaces) • .stp, solid drawings (with surfaces) • .eprt, E-drawings. WinCAPS WinCAPS is a Windows-based Computer Aided Product Selection program containing detailed information on more than 220,000 Grundfos products in more than 30 languages. The program contains the same features and functions as WebCAPS, but is an ideal solution if no internet connection is available. WinCAPS is available on DVD and updated once a year. Fig. 61 WinCAPS DVD 60 MAGNA3 12 Further product information Grundfos GO Mobile solution for professionals on the GO! Grundfos GO is the mobile tool box for professional users on the go. It is the most comprehensive platform for mobile pump control and pump selection including sizing, replacement and documentation. It offers intuitive, handheld assistance and access to Grundfos online tools, and it saves valuable time for reporting and data collection. GET IT ON Subject to alterations. 61 62 63 © Copyright Grundfos Holding A/S ECM: 1131616 Grundfos Kansas City 17100 West 118th Terrace Olathe, Kansas 66061 Phone: 913-227-3400 Fax: 913-227-3500 www.grundfos.us Grundfos Canada 2941 Brighton Road Oakville, Ontario L6H 6C9 Canada Phone: +1-905-829-9533 Fax: +1-905-829-9512 www.grundfos.ca Grundfos México Boulevard TLC No. 15 Parque Industrial Stiva Aeropuerto C.P. 66600 Apodaca, N.L. Mexico Phone: 011-52-81-8144 4000 Fax: 011-52-81-8144 4010 www.grundfos.mx The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide. 98439208 0414
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