537435 4 Zoeller 810 Grinder Pump Specifications User Manual
User Manual: Pump 537435 4 Zoeller 810 Grinder Pump Specifications
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SECTION: 2.25.025 FM2796 0515 Supersedes 0514 Your Peace of Mind is Our Top Priority ® ® Product information presented here reflects conditions at time of publication. Consult factory regarding discrepancies or inconsistencies. TECHNICAL DATA SHEET SEWAGE WASTE SERIES Models 810, 815 Progressing Cavity Grinder Pumps MATERIALS PUMP MOTOR PRODUCT SPECIFICATIONS Horse Power 1 (810), 2 (815) Voltage 230 Phase 1 Ph Hertz 60 Hz RPM 1725 Type Permanent split capacitor Insulation Class B Amps 7.0 (810), 10.5 (815) Operation Nonautomatic Discharge Size 1-1/4" NPT horizontal Cord Length 20' (6 m) standard Cord Type SOW or SOOW, multi-wire neoprene Max. Head 810: 150' (45.7 m), 815: 240' (73.1 m) Max. Flow Rate 15.6 GPM (59 LPM) Max. Operating Temp. 130°F (54°C) Cooling Oil filled Motor Protection Auto reset thermal overload Cap Cast iron Motor Housing Cast iron Adapter Cast iron Pump Housing Cast iron Upper Bearing Ball bearing Lower Bearing Ball bearing Mechanical Seals Carbon/ceramic Hydraulic Rotor Stainless steel Hydraulic Stator Buna-N Hardware Stainless steel Motor Shaft Stainless steel Gasket & Square Ring Neoprene Cutter Hardened stainless steel, Rockwell C55-60 5 1/4” (133mm) 4” (103 mm) 10 1/2” (267 mm) DIA. 4 3/8” (111 mm) 8 3/8” (213 mm) 22 3/8” (568 mm) 6 5/8” (143 mm) NOTE: See model comparison chart for specific details. R Certified to CSA Standard C22.2 No. 108 © Copyright 2015 Zoeller® Co. All rights reserved. 502-778-2731 | 800-928-7867 | 3649 Cane Run Road | Louisville, KY 40211-1961 | www.zoeller.com SK2533 MODEL 815 Gal. 14.6 14.4 14.0 13.2 12.5 11.7 10.9 10.1 9.4 9.0 8.6 7.8 7.0 6.3 5.5 72 Liters 55 55 53 50 47 44 41 38 36 34 33 30 27 24 21 PSIG 110 240 100 220 64 90 200 56 80 180 160 48 70 LOW PRESSURE SEWER DESIGN PRESSURE (150 FT OR LESS) 140 60 40 120 32 2 HP TOTAL DYNAMIC HEAD MODEL 810 Meters 1.5 3.0 6.1 12.2 18.3 24.4 30.5 36.6 42.7 45.7 48.8 54.9 61.0 67.1 73.2 260 TOTAL DYNAMIC HEAD Feet 5 10 20 40 60 80 100 120 140 150 160 180 200 220 240 FEET METERS TOTAL DYNAMIC HEAD TOTAL DYNAMIC HEAD/FLOW FLOW MINUTE PERPER MINUTE PUMP PERFORMANCE CURVE MODEL 810/815 50 100 1 HP 40 80 24 30 TYPICAL OPERATING RANGE 60 16 20 40 8 10 20 0 2 GALLONS LITERS 0 4 6 8 10 12 14 16 20 40 FLOW PER MINUTE 0 60 018330 MODEL COMPARISON Model Seal Mode Volts Ph HP Hz Lbs Kg E810 Single Non 230 1 7.0 1 60 88 40 E815 Single Non 230 1 10.5 2 60 91 41 CAUTION Amps All installation of controls, protection devices and wiring should be done by a qualified licensed electrician. All electrical and safety codes should be followed including the most recent National Electrical Code (NEC) and the Occupational Safety and Health Act (OSHA). GRINDER SYSTEMS (A) A) GRINDER 810 & 815 PROGRESSING CAVITY GRINDERS 1 OR 2 HP 1¼" N.P.T. DISCHARGE STANDARD FEATURES: • 1¼" NPT discharge WGT. MODEL VOLTS PH HP AMP • Thermal overload protection 810-0004 P/N 88 lb (39.9 kg) E810 230 1 1 7.0 • Hydraulic stainless steel rotor and Buna-N stator 815-0004 91 lb (41.3 kg) E815 230 1 2 10.5 • Carbon/ceramic tandem seals • Stainless steel cutter plate / cutter • Stainless steel shaft • Stainless steel hardware • Corrosion-resistant, powder coated epoxy paint • 20' (6 m) Power cord cord Maximum operating temperature 130°F (54°C). CAUTION To ensure proper pump operation, a swing or flapper style check valve must be installed in the pump discharge line. A faulty or non-functional check valve when combined with a pressure sewer may prevent the pump from starting. Options: 25' (8 m) Long cords 35' (11 m) Long cords 50' (15 m) Long cords Note: All variable level float switches in this section are mechanically activated and do not contain mercury. © Copyright 2015 Zoeller® Co. All rights reserved. 502-778-2731 | 800-928-7867 | 3649 Cane Run Road | Louisville, KY 40211-1961 | www.zoeller.com QWIK BOX w/ FLOAT SWITCH PLUGGER PANEL B) ALARM PANEL P/N 10-0623 Indoor/Outdoor high water B) CONTROL PANEL B) CONTROL PANEL P/N 10-2006 Plugger panel, NEMA 4X with P/N 10-1212 Simplex panel, NEMA 4X, with high water alarm and 230 volt receptacle. alarm with 15' (5 m) control switch. P/N 10-0126 NEMA 4X high water alarm with 15' (5m) control switch and dry contact. P/N 10-1494 Indoor high water alarm with 15' (5m) control switch. C) PUMP SWITCH AND WEIGHT 1 pump switch required C) FLOAT SWITCHES 2 required Pump: One pump switch Alarm: One control switch P/N 10-0706 piggy-back pump switch with 20' P/N 10-0706 piggy-back pump switch with 20' P/N 10-0035 with 15' (5 m) cord P/N 10-0689 weight for alarm float (Indoor systems only) D) JUNCTION BOX 1 required P/N 10-0580 Qwik-Box, NEMA 4X with 230 volt receptacle high water alarm and pump circuit breaker, less float switches. C) FLOAT SWITCHES 2 required Pump: One pump switch Alarm: One control switch Single piggy-back type 230 volt 13 amp SIMPLEX PANEL (6 m) cord P/N 10-0311 piggy-back pump switch with 25' (8 m)cord P/N 10-1956 piggy-back pump switch with 35' (11 m) cord P/N 10-0744 mechanical control switch with 20' (6 m) cord P/N 10-1877 mechanical control switch with 25' (8 m) cord P/N 10-1878 mechanical control switch with 35' (11 m) cord (6 m) cord P/N 10-0311 piggy-back pump switch with 25' (8 m) cord P/N 10-1956 piggy-back pump switch with 35' (11 m) cord P/N 10-0744 mechanical control switch with 20' (6 m) cord P/N 10-1877 mechanical control switch with 25' (8 m) cord P/N 10-1878 mechanical control switch with 35' (11 m) cord D) JUNCTION BOX D) JUNCTION BOX - optional J-Box not recommended with this type control. P/N 10-2145 NEMA 4X with 3 cord seals and conduit connection. E) INDOOR AND OUTDOOR PACKAGED SYSTEMS - PUMP AND CONTROLS NOT INCLUDED OUTDOOR SYS. w/ SQUARE GRS OUTDOOR SYS. w/ FLEX HOSE DC OUTDOOR SYSTEM w/ Z-Rail FIBERGLASS BASIN AND COVER FIBERGLASS BASIN AND COVER FIBERGLASS BASIN AND COVER SQUARE GUIDERAIL SYSTEM 1.25" FLEXIBLE HOSE w/ DISCONNECT P/N 33-0491 24" x 48" (61 x 122 cm) P/N 35-0006 24" x 48" (61 x 122 cm) P/N 33-0492 24" x 60" (61 x 152 cm) P/N 35-0007 24" x 60" (61 x 152 cm) P/N 33-0493 24" x 72" (61 x 183 cm) P/N 35-0008 24" x 72" (61 x 183 cm) Z-RAIL DISCONNECT SYSTEM 24" x 60" (61 x 152 cm) 24" x 72" (61 x 183 cm) 24" x 84" (61 x 213 cm) 24" x 96" (61 x 244 cm) HIGH WATER ALARM (NOT INCLUDED) HIGH WATER ALARM HIGH WATER ALARM (NOT INCLUDED) SOLID FIBERGLASS COVER SOLID FIBERGLASS COVER DISCONNECT FITTING SOLID FIBERGLASS COVER BRASS ANTI-SIPHON VALVE 1 1/4" MALE THREAD X SLIP FITTING 1 1/4"SCH 80 PVC PIPE 1/8" (3 mm) 302 STAINLESS STEEL LIFTING CABLE FLOAT TREE ASSEMBLY 1 1/4” PVC PIPE WATERTIGHT “QWIK BOX” SHUT-OFF BALL VALVE WATERTIGHT "QWIK BOX" 1/8” 302 STAINLESS STEAL LIFTING CABLE 3/8” X 1’ 416 STAINLESS STEAL PULL ROD 20 cm (8”) - 25 cm (10”) GROMMET SEAL BRASS ANTI-SIPHON VALVE 60.9 cm (24”) 1 1/4” NPT BRASS DISCONNECT FITTING 4” RUBBER INLET PIPE SEAL (FIELD INSTALLED) HIGH LEVEL ALARM FLOAT 1 1/4" BULK HEAD DISCHARGE FITTING 122 cm (48”) 4" INLET W-SEAL (FIELD INSTALLED) 152 cm (60”) 1 1/4” PVC SCH 80 PIPE AND FITTINGS 1 1/4" BULK HEAD DISCHARGE FITTING 2" ELECTRICAL PVC PIPE FLOAT TREE 183 cm (72”) 1 1/4" MALE THREAD X SLIP FITTING 1 1/2” SQ. GUIDE RAIL 304 STAINLESS STEEL 16 GA. 48" (122 cm) 60" (152 cm) 72" (183 cm) 1 1/4" BRASS CHECK VALVE 1 1/4” FEMALE NPT CHECK VALVE PUMP CONTROL FLOAT PUMP CONTROL “ON - OFF” FLOAT 1 1/4" MALE THREAD X SLIP FITTING 4" RUBBER INLET PIPE SEAL (FIELD INSTALLED) 1 1/4" FEMALE NPT CHECK VALVE 84" (213 cm) 96" (244 cm) BRASS ANTI-SIPHON VALVE 2" TO 1 1/4" REDUCER 1 1/4" FLEXIBLE DISCHARGE HOSE 3/4" GUIDE RAIL PIPES FIBERGLASS BASIN FIBERGLASS BASIN 60" (152 cm) 72" (188 cm) 1 1/4" GALVANIZED DISCHARGE PIPE HIGH LEVEL ALARM FLOAT PUMP CONTROL "ON - OFF" FLOAT ALARM FLOAT 1 1/4” GALVANIZED DISCHARGE PIPE 1 1/4" PVC SLIP X SLIP BALL VALVE FLOAT TREE ASSEMBLY 1 1/4" PVC PIPE WATERTIGHT "QWIK BOX" (NOT INCLUDED) 1 1/4” PVC SLIP X SLIP BALL VALVE 1 1/4” BULK HEAD DISCHARGE FITTING 24" (60.9 cm) 2" ELECTRICAL PVC PIPE 1 1/4” MALE THREAD X SLIP FITTING 2” ELECTRICAL PVC PIPE 1 1/4" PVC SCH 80 PIPE AND FITTINGS 1/8" (3 mm) 302 STAINLESS STEEL LIFTING CABLE FIBERGLASS BASIN FIBERGLASS ANTI-FLOTATION FLANGE 12" (30.4 cm) MIN. OFF LEVEL 60.9 cm (24”) MIN. FIBERGLASS ANTI-FLOTATION FLANGE 24" (60.9 cm) MINIMUM SK2569 • Fiberglass basin with anti-flotation ring • 1¼" galvanized pump discharge piping to disconnect • 1¼" PVC discharge pipe from disconnect • 1¼" Adaptaflex discharge pipe seal • Stainless steel square guide rail system • 1' (0.3 m) pull rod • 8' (2.4 m) stainless steel lifting cable • 1¼" PVC ball valve • 1¼" brass check valve • 1¼" brass anti-siphon device • PVC float tree • 1-4" rubber inlet pipe seal (field inst.) • Fiberglass cover ANTI FLOATATION RING 24" (60.9 cm) MIN. SK2540 • • • • Fiberglass basin with anti-flotation ring Flex-hose discharge with disconnect 1¼" PVC discharge pipe from disconnect 1' Pull rod and 8' (2.4 m) stainless steel lifting cable • 1¼" PVC ball valve(s), 1¼" brass check valve(s), and 1¼" brass anti-siphon device • 1-4" Rubber inlet pipe seal (field inst.) • Fiberglass cover 1 1/4" H X 1 1/4" Z-RAIL DISCONNECT SYSTEM, EPOXY COATED DUCTILE IRON SK3019 • Fiberglass basin with anti-flotation ring • 1¼" Schedule 80 PVC discharge piping • 1¼" H x 1¼" Z-rail disconnect system, epoxy coated ductile iron • 3/4" Rail pipes • Stainless steel lifting cable • 1¼" PVC ball valve • 1¼" brass check valve • 1¼" brass anti-siphon device • PVC float tree • 1-4" rubber inlet pipe seal (field inst.) • Fiberglass cover © Copyright 2015 Zoeller® Co. All rights reserved. 502-778-2731 | 800-928-7867 | 3649 Cane Run Road | Louisville, KY 40211-1961 | www.zoeller.com INDOOR SYSTEM TO ALARM PANEL ALARM FLOAT SWITCH CORD PUMP POWER CORD 16” X 1/4” (41 cm x 6 mm) STEEL PUMP PLATE CORD SEAL 24” x 1/4” (60.9 cm x 6 mm) STEEL BASIN COVER FIBERGLASS BASIN *Pump suspended from steel cover 5/16” (8 m) 304 STAINLESS STEEL LIFTING BOLT 10” x 1/4” (25.4 cm x 6 mm) STEEL INSPECTION PLATE P/N 32-0029 24" x 36" (61 x 91 cm) PIGGYBACK FLOAT SWITCH CORD 3” GROMMET SEAL (VENT CONNECTION) 1 1/4” PVC SLIP X SLIP BALL VALVE (FIELD INSTALLED) HIGH WATER ALARM (NOT INCLUDED) • Fiberglass basin • Rust-resistant steel cover (epoxy coated) • 3" Adaptaflex vent seal and 4" rubber inlet pipe seal • 1¼" brass anti-siphon device, 1¼" NPT brass check valve, and ball valve 1 1/4” PVC FPT X SLIP ADAPTER SCH 80 (SUPPLIED BY CUSTOMER) 1 1/4” FEMALE NPT CHECK VALVE (FIELD INSTALLED) TO ALARM PANEL 1 1/4” GROMMET SEAL CAST IRON ADAPTERS 1 1/4” x 14” (35.6 cm) GALVANIZED PIPE 4” RUBBER INLET PIPE SEAL (FIELD INSTALLED) 1 1/4” x 12” (30.5 cm) GALVANIZED PIPE 1 1/4” BRASS ANTI-SIPHON VALVE 1 1/4” WYE NPT 1 1/4” x 14” (35.6 cm) 36” (91 cm) GALVANIZED PIPE ALARM *Contact factory for other sizes and Duplex Configurations. SINGLE PHASE, 1 OR 2 HP PROGRESSING CAVITY GRINDER PUMP ON OFF 24” (60.9 cm) NOMINAL SK2628 PREPACKAGED AND JOB READY SYSTEMS F) ACCESSORIES FOR FIELD-ASSEMBLED SYSTEMS FLEX-HOSE DISCHARGE ASM. P/N 10-2038 with 30" (76 cm) hose SQUARE GUIDE RAIL SYSTEM P/N 39-0106 - 48" (122 cm) deep basin P/N 39-0107 - 60" (152 cm) deep basin P/N 39-0108 - 72" (183 cm) deep basin P/N 39-0070 - Rail extension bracket GALVANIZED 1.25" DISCH. ELBOW Z-RAIL DISONNECT SYSTEM P/N 39-0137 1¼" (3.2 cm) H x 1¼" (3.2 cm) V Ductile Iron P/N 39-0138 1¼" (3.2 cm) H x 1¼" (3.2 cm) V with stainless steel upper bracket P/N 018386 CHECK VALVE P/N 30-0223 1.25" NPT Brass P/N 39-0139 Intermediate bracket stainless steel BALL VALVE P/N 30-0165 1.25" PVC P/N 30-0213 1.25" NPT Brass STAINLESS STEEL LIFTING CABLES AND ROD P/N 39-0031 8' (2.4 m) Cable P/N 39-0032 12' (3.7 m) Cable P/N 39-0069 1' (0.3 m) Rod PREWIRED CONDUIT (10-0580 Qwik Box Required) P/N 5100-0016 - 25' (8 m) P/N 5100-0017 - 35' (11 m) P/N 5100-0018 - 50' (15 m) P/N 10-0789 Stainless steel lifting bail FIELD-MOUNT SYSTEMS SIMPLEX INDOOR REQ. REQ. REQ. REQ. 1 810 or 815 Grinder P/N _____ (A) 1 810 or 815 Grinder P/N _____________________ (A) 1 Control panel/Alarm system P/N _____ (B) 1 Alarm panel P/N _____________________ (B) 1 Piggyback pump switch P/N _____ (C) 1 Piggyback pump switch P/N _____________________ (C) 1 Control switch (if required) P/N _____ (C) 1 Weight for alarm float P/N _____________________ (C) 1 Weight for alarm float (if required) P/N _____ (D) 1 Basin, cover and hardware P/N _____________________ (F) 1 Junction Box (Optional) P/N _____ (F) 1 Optional accessories P/N _____ (F) P/N _____ (F) P/N _____ (F) P/N _____ (F) OUTDOOR REQ. REQ. 1 810 or 815 Grinder P/N _____________________ (A) 1 Control panel/Alarm system P/N _____________________ (B) 1 Piggyback pump switch P/N _____________________ (C) 1 Control switch (if required) P/N _____________________ (C) 1 Junction Box (if required) P/N _____________________ (D) 1 Basin, cover and hardware P/N _____________________ (F) © Copyright 2015 Zoeller® Co. All rights reserved. 502-778-2731 | 800-928-7867 | 3649 Cane Run Road | Louisville, KY 40211-1961 | www.zoeller.com
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