537435 4 Zoeller 810 Grinder Pump Specifications User Manual

User Manual: Pump 537435 4 Zoeller 810 Grinder Pump Specifications

Open the PDF directly: View PDF PDF.
Page Count: 4

SECTION: 2.25.025
FM2796
0515
Supersedes
0514
TECHNICAL DATA SHEET
SEWAGE WASTE SERIES
Models 810, 815 Progressing Cavity Grinder Pumps
SK2533
PRODUCT SPECIFICATIONS
MOTOR
Horse Power 1 (810), 2 (815)
Voltage 230
Phase 1 Ph
Hertz 60 Hz
RPM 1725
Type Permanent split capacitor
Insulation Class B
Amps 7.0 (810), 10.5 (815)
PUMP
Operation Nonautomatic
Discharge Size 1-1/4" NPT horizontal
Cord Length 20' (6 m) standard
Cord Type SOW or SOOW, multi-wire neoprene
Max. Head 810: 150' (45.7 m), 815: 240' (73.1 m)
Max. Flow Rate 15.6 GPM (59 LPM)
Max. Operating Temp. 130°F (54°C)
Cooling Oil filled
Motor Protection Auto reset thermal overload
MATER IALS
Cap Cast iron
Motor Housing Cast iron
Adapter Cast iron
Pump Housing Cast iron
Upper Bearing Ball bearing
Lower Bearing Ball bearing
Mechanical Seals Carbon/ceramic
Hydraulic Rotor Stainless steel
Hydraulic Stator Buna-N
Hardware Stainless steel
Motor Shaft Stainless steel
Gasket & Square Ring Neoprene
Cutter Hardened stainless steel, Rockwell C55-60
Certied to CSA
Standard C22.2 No. 108
R
6 5/8” (143 mm)
8 3/8”
(213 mm)
5 1/4”
(133mm)
4 3/8”
(111 mm)
10 1/2”
(267 mm)
DIA.
22 3/8” (568 mm)
4” (103 mm)
NOTE: See model comparison chart for specific details.
Product information presented
here reects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
®
Your Peace of Mind is Our Top Priority
®
© Copyright 2015 Zoeller® Co. All rights reserved.
502-778-2731 | 800-928-7867 | 3649 Cane Run Road | Louisville, KY 40211-1961 | www.zoeller.com
018330
Model MODEL COMPARISON
Seal Mode Volts Ph Amps HP Hz Lbs Kg
E810 Single Non 230 1 7. 0 1 60 88 40
E815 Single Non 230 1 10.5 2 60 91 41
TOTAL DYNAMIC HEAD
FLOW PER MINUTE
0
2 4 6 8 10 12 14 16
0
20
40
60
80
100
120
140
160
180
200
260
PUMP PERFORMANCE CURVE
MODEL 810/815
8
16
24
32
40
48
56
64
GALLONS
LITERS
METERS
FEET
TOTAL DYNAMIC HEAD
FLOW PER MINUTE
220
240
72
20 40 60
10
20
30
40
50
60
70
80
90
100
110
0
PSIG
TOTAL DYNAMIC HEAD
2 HP
1 HP
LOW PRESSURE SEWER
TYPICAL
OPERATING
RANGE
DESIGN PRESSURE (150 FT OR LESS)
© Copyright 2015 Zoeller® Co. All rights reserved.
502-778-2731 | 800-928-7867 | 3649 Cane Run Road | Louisville, KY 40211-1961 | www.zoeller.com
All installation of controls, protection devices and wiring should be done by a qualified licensed electrician. All electrical and safety codes should be
followed including the most recent National Electrical Code (NEC) and the Occupational Safety and Health Act (OSHA).
CAUTION
(A) GRINDER
STANDARD FEATURES:
• 1¼" NPT discharge
• Carbon/ceramic tandem seals
• Thermal overload protection
• Hydraulic stainless steel rotor and Buna-N stator
• Stainless steel cutter plate / cutter
• Stainless steel shaft
• Stainless steel hardware
• Corrosion-resistant, powder coated epoxy paint
• 20' (6 m) Power cord cord
Options:
25' (8 m) Long cords
35' (11 m) Long cords
50' (15 m) Long cords
Maximum operating temperature 130°F (54°C).
Note: All variable level float switches in this section are
mechanically activated and do not contain mercury.
To ensure proper pump operation, a swing or flapper style check valve
must be installed in the pump discharge line. A faulty or non-functional check valve when
combined with a pressure sewer may prevent the pump from starting.
CAUTION
GRINDER SYSTEMS
810 & 815 PROGRESSING CAVITY GRINDERS
1 OR 2 HP
1¼" N.P.T. DISCHARGE
P/N WGT.
MODEL
VOLTS PH HP AMP
810-0004 88 lb (39.9 kg) E810 230 1 1 7. 0
815-0004 91 lb (41.3 kg) E815 230 1 2 10.5
A)
TOTAL DYNAMIC HEAD/FLOW
PER MINUTE
MODEL
Feet
810
Meters Gal. Liters
MODEL
815
5
10
20 6.1
3.0
1.5 14.6 55
40
60 18.3
12.2
80
100 30.5
24.4
120 36.6
140
150 45.7
42.7
55
53
50
47
44
41
38
36
34
14.4
14.0
13.2
12.5
11.7
10.9
10.1
9.4
9.0
160 48.8
180 54.9
200 61.0
220 67.1
240 73.2 5.5
33
30
27
24
21
8.6
7.8
7.0
6.3
© Copyright 2015 Zoeller® Co. All rights reserved.
502-778-2731 | 800-928-7867 | 3649 Cane Run Road | Louisville, KY 40211-1961 | www.zoeller.com
QWIK BOX w/ FLOAT SWITCH PLUGGER PANEL
B) ALARM PANEL
P/N 10-0623 Indoor/Outdoor high water
alarm with 15' (5 m) control switch.
P/N 10-0126 NEMA 4X high water alarm with
15' (5m) control switch and dry contact.
P/N 10-1494 Indoor high water alarm with 15'
(5m) control switch.
C) PUMP SWITCH AND WEIGHT -
1 pump switch required
Single piggy-back type 230 volt 13 amp
P/N 10-0035 with 15' (5 m) cord
P/N 10-0689 weight for alarm float (Indoor
systems only)
D) JUNCTION BOX -
1 required
P/N 10-0580 Qwik-Box, NEMA 4X with 230
volt receptacle
B) CONTROL PANEL
P/N 10-2006 Plugger panel, NEMA 4X with
high water alarm and 230 volt recep-
tacle.
C) FLOAT SWITCHES -
2 required
Pump: One pump switch
Alarm: One control switch
P/N 10-0706 piggy-back pump switch with 20'
(6 m) cord
P/N 10-0311 piggy-back pump switch with 25'
(8 m)cord
P/N 10-1956 piggy-back pump switch with 35'
(11 m) cord
P/N 10-0744 mechanical control switch with
20' (6 m) cord
P/N 10-1877 mechanical control switch with
25' (8 m) cord
P/N 10-1878 mechanical control switch with
35' (11 m) cord
D) JUNCTION BOX
J-Box not recommended with this type control.
SIMPLEX PANEL
B) CONTROL PANEL
P/N 10-1212 Simplex panel, NEMA 4X, with
high water alarm and pump circuit breaker,
less float switches.
C) FLOAT SWITCHES -
2 required
Pump: One pump switch
Alarm: One control switch
P/N 10-0706 piggy-back pump switch with 20'
(6 m) cord
P/N 10-0311 piggy-back pump switch with 25'
(8 m) cord
P/N 10-1956 piggy-back pump switch with 35'
(11 m) cord
P/N 10-0744 mechanical control switch with
20' (6 m) cord
P/N 10-1877 mechanical control switch with
25' (8 m) cord
P/N 10-1878 mechanical control switch with
35' (11 m) cord
D) JUNCTION BOX - optional
P/N 10-2145 NEMA 4X with 3 cord seals and
conduit connection.
OUTDOOR SYSTEM w/ Z-Rail
E) INDOOR AND OUTDOOR PACKAGED SYSTEMS - PUMP AND CONTROLS NOT INCLUDED
OUTDOOR SYS. w/ SQUARE GRS
FIBERGLASS BASIN AND COVER
SQUARE GUIDERAIL SYSTEM
P/N 33-0491 24" x 48" (61 x 122 cm)
P/N 33-0492 24" x 60" (61 x 152 cm)
P/N 33-0493 24" x 72" (61 x 183 cm)
OUTDOOR SYS. w/ FLEX HOSE DC
FIBERGLASS BASIN AND COVER
1.25" FLEXIBLE HOSE w/ DISCONNECT
P/N 35-0006 24" x 48" (61 x 122 cm)
P/N 35-0007 24" x 60" (61 x 152 cm)
P/N 35-0008 24" x 72" (61 x 183 cm)
SK2540SK2569
HIGH WATER ALARM
SOLID FIBERGLASS COVER
WATERTIGHT “QWIK BOX”
FLOAT TREE ASSEMBLY
1 1/4” PVC PIPE
1/8” 302 STAINLESS
STEAL LIFTING CABLE
3/8” X 1’ 416 STAINLESS
STEAL PULL ROD
BRASS ANTI-SIPHON VALVE
1 1/4” MALE THREAD X SLIP
FITTING
1 1/4” NPT BRASS
DISCONNECT FITTING
1 1/4” PVC SLIP X SLIP
BALL VALVE
1 1/4” PVC SCH 80
PIPE AND FITTINGS
1 1/2” SQ. GUIDE RAIL
304 STAINLESS STEEL 16 GA.
122 cm (48”)
152 cm (60”)
183 cm (72”)
PUMP CONTROL
“ON - OFF” FLOAT
FIBERGLASS BASIN
60.9 cm (24”) MIN.
FIBERGLASS
ANTI-FLOTATION
FLANGE
1 1/4” GALVANIZED
DISCHARGE PIPE
1 1/4” FEMALE NPT
CHECK VALVE
HIGH LEVEL
ALARM FLOAT
1 1/4” BULK HEAD
DISCHARGE FITTING
4” RUBBER INLET
PIPE SEAL
(FIELD INSTALLED)
2” ELECTRICAL
PVC PIPE
20 cm (8”) - 25 cm (10”)
60.9 cm (24”)
• Fiberglass basin with anti-flotation ring
• 1¼" galvanized pump discharge piping to
disconnect
• 1¼" PVC discharge pipe from disconnect
• 1¼" Adaptaflex discharge pipe seal
• Stainless steel square guide rail system
• 1' (0.3 m) pull rod
• 8' (2.4 m) stainless steel lifting cable
• 1¼" PVC ball valve
• 1¼" brass check valve
• 1¼" brass anti-siphon device
• PVC float tree
• 1-4" rubber inlet pipe seal (field inst.)
• Fiberglass cover
• Fiberglass basin with anti-flotation ring
• Flex-hose discharge with disconnect
• 1¼" PVC discharge pipe from disconnect
• 1' Pull rod and 8' (2.4 m) stainless steel lifting
cable
• 1¼" PVC ball valve(s), 1¼" brass check
valve(s), and 1¼" brass anti-siphon device
• 1-4" Rubber inlet pipe seal (field inst.)
• Fiberglass cover
24" (60.9 cm)
MINIMUM
ANTI FLOATATION RING
1 1/4" BRASS CHECK VALVE
SHUT-OFF BALL VALVE
ALARM FLOAT
PUMP CONTROL FLOAT
12" (30.4 cm) MIN. OFF LEVEL
FIBERGLASS BASIN
1/8" (3 mm) 302 STAINLESS
STEEL LIFTING CABLE
1 1/4" FLEXIBLE
DISCONNECT FITTING
1 1/4" BULK HEAD
DISCHARGE FITTING
SOLID FIBERGLASS
COVER
GROMMET SEAL
2" ELECTRICAL PVC PIPE
4" INLET W-SEAL
(FIELD INSTALLED) 60" (152 cm)
DISCHARGE HOSE
HIGH WATER ALARM
(NOT INCLUDED)
WATERTIGHT "QWIK BOX"
(NOT INCLUDED)
FLOAT TREE
48" (122 cm)
72" (183 cm)
1 1/4"SCH 80 PVC PIPE
BRASS ANTI-SIPHON VALVE
1 1/4" MALE THREAD X SLIP FITTING
1 1/4" MALE THREAD X
SLIP FITTING
24" (60.9 cm)
FIBERGLASS BASIN AND COVER
Z-RAIL DISCONNECT SYSTEM
24" x 60" (61 x 152 cm)
24" x 72" (61 x 183 cm)
24" x 84" (61 x 213 cm)
24" x 96" (61 x 244 cm)
• Fiberglass basin with anti-flotation ring
• 1¼" Schedule 80 PVC discharge piping
• 1¼" H x 1¼" Z-rail disconnect system,
epoxy coated ductile iron
• 3/4" Rail pipes
• Stainless steel lifting cable
• 1¼" PVC ball valve
• 1¼" brass check valve
• 1¼" brass anti-siphon device
• PVC float tree
• 1-4" rubber inlet pipe seal (field inst.)
• Fiberglass cover
PIPE SEAL
24" (60.9 cm) MIN.
4" RUBBER INLET
HIGH WATER ALARM (NOT INCLUDED)
84" (213 cm)
(FIELD INSTALLED)
72" (188 cm)
60" (152 cm)
SOLID FIBERGLASS COVER
ANTI-FLOTATION
FIBERGLASS
DISCHARGE FITTING
1 1/4" BULK HEAD
ALARM FLOAT
CHECK VALVE
1 1/4" FEMALE NPT
DISCHARGE PIPE
1 1/4" GALVANIZED
HIGH LEVEL
WATERTIGHT "QWIK BOX"
2" ELECTRICAL
1 1/4" PVC SLIP X SLIP
FIBERGLASS BASIN
"ON - OFF" FLOAT
PUMP CONTROL
BALL VALVE
PIPE AND FITTINGS
1 1/4" PVC SCH 80
FLOAT TREE ASSEMBLY
STEEL LIFTING CABLE
1/8" (3 mm) 302 STAINLESS
1 1/4" PVC PIPE
PVC PIPE
FLANGE
3/4" GUIDE RAIL PIPES
BRASS ANTI-SIPHON VALVE
96" (244 cm)
1 1/4" MALE THREAD X SLIP
FITTING
1 1/4" H X 1 1/4" Z-RAIL
DISCONNECT SYSTEM, EPOXY
COATED DUCTILE IRON
2" TO 1 1/4" REDUCER
SK3019
© Copyright 2015 Zoeller® Co. All rights reserved.
502-778-2731 | 800-928-7867 | 3649 Cane Run Road | Louisville, KY 40211-1961 | www.zoeller.com
F) ACCESSORIES FOR FIELD-ASSEMBLED SYSTEMS
CHECK VALVE
P/N 30-0223 1.25" NPT Brass
BALL VALVE
P/N 30-0165 1.25" PVC
P/N 30-0213 1.25" NPT Brass
Z-RAIL DISONNECT SYSTEM
P/N 39-0137 1¼" (3.2 cm) H x 1¼" (3.2 cm) V
Ductile Iron
P/N 39-0138 1¼" (3.2 cm) H x 1¼" (3.2 cm) V
with stainless steel upper bracket
P/N 39-0139 Intermediate bracket stainless steel
GALVANIZED 1.25" DISCH. ELBOW
P/N 018386
FLEX-HOSE DISCHARGE ASM.
P/N 10-2038 with 30" (76 cm) hose
SQUARE GUIDE RAIL SYSTEM
P/N 39-0106 - 48" (122 cm) deep basin
P/N 39-0107 - 60" (152 cm) deep basin
P/N 39-0108 - 72" (183 cm) deep basin
P/N 39-0070 - Rail extension bracket
PREWIRED CONDUIT
(10-0580 Qwik Box Required)
P/N 5100-0016 - 25' (8 m)
P/N 5100-0017 - 35' (11 m)
P/N 5100-0018 - 50' (15 m)
STAINLESS STEEL LIFTING CABLES AND ROD
P/N 39-0031 8' (2.4 m) Cable
P/N 39-0032 12' (3.7 m) Cable
P/N 39-0069 1' (0.3 m) Rod
P/N 10-0789 Stainless steel lifting bail
PREPACKAGED AND JOB READY SYSTEMS
INDOOR
REQ. REQ.
1 810 or 815 Grinder P/N _____________________ (A)
1 Alarm panel P/N _____________________ (B)
1 Piggyback pump switch P/N _____________________ (C)
1 Weight for alarm float P/N _____________________ (C)
1 Basin, cover and hardware P/N _____________________ (F)
OUTDOOR
REQ. REQ.
1 810 or 815 Grinder P/N _____________________ (A)
1 Control panel/Alarm system P/N _____________________ (B)
1 Piggyback pump switch P/N _____________________ (C)
1 Control switch (if required) P/N _____________________ (C)
1 Junction Box (if required) P/N _____________________ (D)
1 Basin, cover and hardware P/N _____________________ (F)
FIELD-MOUNT SYSTEMS
SIMPLEX
REQ. REQ.
1 810 or 815 Grinder P/N _____ (A)
1 Control panel/Alarm system P/N _____ (B)
1 Piggyback pump switch P/N _____ (C)
1 Control switch (if required) P/N _____ (C)
1 Weight for alarm float (if required) P/N _____ (D)
1 Junction Box (Optional) P/N _____ (F)
1 Optional accessories P/N _____ (F)
P/N _____ (F)
P/N _____ (F)
P/N _____ (F)
FIBERGLASS BASIN
*Pump suspended from steel cover
P/N 32-0029 24" x 36" (61 x 91 cm)
• Fiberglass basin
• Rust-resistant steel cover (epoxy coated)
• 3" Adaptaflex vent seal and 4" rubber inlet pipe
seal
• 1¼" brass anti-siphon device, 1¼" NPT brass check
valve, and ball valve
*Contact factory for other sizes and Duplex Configurations.
TO ALARM PANEL
PUMP POWER CORD
16” X 1/4”
(41 cm x 6 mm)
STEEL PUMP PLATE
5/16” (8 m) 304 STAINLESS
STEEL LIFTING BOLT
PIGGYBACK FLOAT
SWITCH CORD
1 1/4” PVC SLIP X SLIP
BALL VALVE
(FIELD INSTALLED)
1 1/4” PVC FPT X SLIP
ADAPTER SCH 80
(SUPPLIED BY CUSTOMER)
1 1/4” FEMALE NPT
CHECK VALVE
(FIELD INSTALLED)
1 1/4” GROMMET SEAL
1 1/4” x 14” (35.6 cm)
GALVANIZED PIPE
1 1/4” x 12” (30.5 cm)
GALVANIZED PIPE
1 1/4” BRASS ANTI-SIPHON VALVE
1 1/4” WYE NPT
1 1/4” x 14” (35.6 cm)
GALVANIZED PIPE
SINGLE PHASE, 1 OR 2 HP
PROGRESSING CAVITY
GRINDER PUMP
36” (91 cm)
24” (60.9 cm)
NOMINAL
ALARM
ON
OFF
4” RUBBER INLET
PIPE SEAL
(FIELD INSTALLED)
CAST IRON ADAPTERS
TO ALARM PANEL
HIGH WATER ALARM
(NOT INCLUDED)
3” GROMMET SEAL
(VENT CONNECTION)
10” x 1/4” (25.4 cm x 6 mm)
STEEL INSPECTION PLATE
24” x 1/4” (60.9 cm x 6 mm)
STEEL BASIN COVER
CORD SEAL
ALARM FLOAT
SWITCH CORD
INDOOR SYSTEM
SK2628

Navigation menu