539169 3 Goulds Aquavar Solo Product Overview
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TECHNICAL BROCHURE BAQSOLO R3 AQUAVAR SOLO ™ CONSTANT PRESSURE CONTROLLERS FOR: 1Ø – 3-WIRE MOTORS, 1Ø – 2-WIRE CENTRIPRO MOTORS, 3Ø MOTORS CentriPro Residential Water Systems FEATURES NEMA 3R Enclosure: Rainproof, outdoor/indoor rated enclosure. Standard pressure sensor cable is 10' long. Optional lengths of 25', 50', 100', 150' and 200' are available. Current Limit Selector Switch: Rotary switch to set current limit to match motor Service Factor Amps (SFA). Integrated output motor filter protects the motor from voltage spikes and limits electrical interference with devices such as portable telephones, radios, televisions and garage door openers. Dry Well Sensitivity Switch: Choice of low or high sensitivity. Pressure Drop: Choose a 5 or 20 PSI pressure drop for restarts. Low Pressure Cut-Off: Set on or off depending on application. AGENCY LISTINGS ® Constant Pressure: Provides consistent pressure even as flow requirements vary. Controller acts as a pump protection and troubleshooting device. Flashing lights indicate system faults. Cooling Fan: Allows operation in ambient temperatures up to 122ºF. C US ® NSF/ANSI 61-G Tested to UL 508C and CSA 22.2 0-M91, 14-95 and 0.4M1982 Standards By Canadian Standards Association File #LR38549 Drinking Water System Components – Health Effects & Optional Annex G - Class 6861 18 - Mechanical Devices - NSF/ANSI 61 - Certified to NSF/ANSI 61 Sect. 8 (including optional Annex G) USER INTERFACE BOARD 1AS Controllers 3AS Controllers Current Limit Dial (Motor Overload Protection) Drive Settings / Protection Pressure Adjustment Pressure Transducer Connection PAGE 2 Switch Input (Over Pressure Protection, Level Control) CentriPro Residential Water Systems SPECIFICATIONS – 3Ø MODELS / 1Ø INPUT AND 3Ø OUTPUT Controller Temperature Range: • Minimum Ambient Temperature: 14ºF (-10ºC) • Maximum Ambient Temperture: 122ºF (50ºC) 3AS20 SPECIFICATIONS 3AS50 SPECIFICATIONS • HP Range: ¾ to 2 • HP Range: 3 to 5 • Unit Weight: 19 lbs. • Unit Weight: 25 lbs. • Packaged Weight: 23 lbs. • Packaged Weight: 29 lbs. Input Voltage: single-phase, 230 Volt, two (2) wire grounded system. • Pressure Set point adjustable from 20 - 85 psi using the standard 100 psi sensor. ➀ • Pressure Set point adjustable from 20 - 100 psi using the standard 200 psi sensor. ➀ 3AS30 SPECIFICATIONS ➀ Higher pressures are available using a higher pressure sensor. See page 4. Output Voltage: variable frequency, variable voltage, three-phase power to the motor. Speed Selector Switch: Selects Output Frequency of either – • 30 - 60 Hz - Use matched HP Water End and Motor • 30 - 80 Hz - Use mis-matched Water End and Motor Enclosure Dimensions: • Height: 18.6" • Width: 9.9" • Depth: 5.3" • HP Range: 1½ to 3 • Unit Weight: 20 lbs. • Packaged Weight: 24 lbs. • Pressure Set point adjustable from 20 - 85 psi using the standard 100 psi sensor. ➀ DIMENSIONS (inches) – ALL MODELS 9.9 Packaged Dimensions: • Height: 21" • Width: 13" • Depth: 8" 5.3 .28 DIA. .50 DIA. Motor Compatibility with 3AS_ _ Models HP ¾ 1 1½ 2 3 5 Three Phase CentriPro & Franklin & Pentek XE Grundfos Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes 18.6 15.2 15.6 ½" x 1" 2X (.28 DIA.) 1.6 .28 DIA. 1.2 7.50 2.4 COMBINATION KNOCKOUTS BOTH SIDES 3.3 1.9 1.5 2.7 ¾ & 1" ½" KNOCKOUT (TRANSDUCER) 1.2 2.7 5.3 ½" x 1" KNOCKOUTS 1.7 6.5 PAGE 3 CentriPro Residential Water Systems SPECIFICATIONS – 1AS15 – 1Ø MODEL – 1Ø INPUT AND 1Ø OUTPUT Controller Temperature Range: • Minimum Ambient Temperature: 14ºF (-10ºC) • Maximum Ambient Temperture: 122ºF (50ºC) Input Voltage: single-phase, 230 Volt, two (2) wire grounded system. Output Voltage: 1Ø, variable voltage, variable frequency, single phase power to the 2-wire or 3-wire motor Speed/Frequency: 30-60 only Enclosure Dimensions: • Height: 18.6" • Width: 9.9" • Depth: 5.3" 1AS15 SPECIFICATIONS • Unit Weight: 19 lbs. • Packaged Weight: 23 lbs. • Pressure Set point adjustable from 20 - 85 psi using the standard 100 psi transducer. • HP Range: Motor Compatibility with Aquavar SOLO 1AS15 Single Phase 2-Wire HP CentriPro & Franklin & Pentek XE Grundfos ½ Yes Yes ¾ Yes Yes 1 Yes Yes 1½ Yes Yes 2 No No Single Phase 3-Wire CentriPro & Franklin & Pentek XE Grundfos Yes Yes Yes Yes Yes Yes Yes Yes Yes ➀ ➀ Amps are higher than controller overload range - use of these motors will current limit and provide reduced performance. Packaged Dimensions: • Height: 21" • Width: 13" • Depth: 8" TANK SIZING Diaphragm Tank Sizing and Pre-Set Pressure Recommendations: Diaphragm type (captive air) tanks are required on these systems. Table 1: Tank Sizing Selection Recommended Tanks Maximum Pump GPM Total Volume Order Number 10 1.9 V6P 24 4.9 V15P 36 7.3 V25P 70 13.9 V45 100 19.9 V60 Use Total Tank Volume, not drawdown volume, to select the proper tank size. The total tank volume should be approximately 20% of the pump’s maximum flow. For example, when using a 10 gpm pump the system requires a minimum 2 gallon (total volume) tank. The tank sizing recommendations are field proven to prevent objectionable pressure drops on start-up and provide smooth operation for the majority of variable speed pump systems. When using the default, 5 PSI pressure drop, setting: Set the tank pressure, while tank is empty of water, to 20 psi below the desired system pressure setting. Ex. for a 50 psi system pressure, charge the tank to 30 psi. See IOM for other settings or if using a large tank. PAGE 4 CentriPro Residential Water Systems Table 2: Controller, Breaker, Generator Sizing Motor Controller Model ➁ Circuit Generator ➃ Breaker ➂ (VA) HP Voltage ➀ 1AS15 3AS20 3AS30 3AS50 230 ½ 2200 200 230 ¾ 15 2900 200 230 1 3500 200 230 1½ 20 4400 200 230 2 6100 200 30 230 3 8100 200 40 230 5 50 13300 200 ➀ Supply voltage must be 196 VAC – 265 VAC. ➁ Shaded areas indicate which controller models can be used with which motors. Lighter shading indicates combinations where controller will limit peak performance to 85% of catalog value for pump/motor. ➂ Circuit Breaker or Dual Element Time Delay Fuse Size (Amps) protecting branch circuit supplying controller. ➃ Minimum size of single phase 240 V generator required. Table 3: Service Factor Amps All Motors 230 Volt 200 Volt HP 1Ø 2-Wire 1Ø 3-Wire 3Ø 3Ø CentriPro1 Franklin Grundfos CentriPro Franklin Grundfos CentriPro Franklin Grundfos CentriPro Franklin ½ 4.7/4.7 6 6 6.3 6 6 N/A N/A N/A N/A N/A ¾ 6.4/6.2 8 8.4 8.3 8 8.4 3.9 3.8 N/A 4.5 4.4 1 9.1/8.1 9.8 9.8 9.7 9.8 9.8 4.7 4.7 N/A 5.5 5.4 1½ 11.0/10.4 13.12 13.12 11.1 11.5 11.6 6.1 5.9 7.3 7.2 6.8 2 N/A N/A N/A 12.2 13.22 13.22 7.6 8.1 8.7 8.8 9.3 3 N/A N/A N/A N/A N/A N/A 10.1 10.9 12.2 12 12.5 5 N/A N/A N/A N/A N/A N/A 17.5 17.8 19.82 20.22 20.52 1. CentriPro 2-Wire motors have Generation 1 and Generation 2 amp ratings, see motor nameplate or motor data sticker that was supplied with motor. 2. Amps are higher than controller overload range - use of these motors will current limit and provide reduced performance. PRESSURE RANGES FOR ALL AVAILABLE TRANSDUCERS 1AS15 / 3AS20 3AS30 3AS50 Transducer Minimum PSI Maximum PSI Minimum PSI Maximum PSI Minimum PSI Maximum PSI 100 PSI ➀ 20 85 20 85 10 50 200 PSI ➁ 40 170 40 170 20 100 300 PSI 60 255 60 255 30 150 ➀ Standard on 1AS15/3AS20, 3AS30 ➁ Standard on 3AS50 Warning! Exploding tank can injure or kill, some combinations of Transducer and Controller allow system pressure adjustment to exceed the maximum working pressure of the tank and piping. Ensure system pressure is set below the maximum working pressure of the tank and system piping. Protect tank and piping against overpressure, install a properly sized pressure relief valve (PRV) able to pass full pump flow at the maximum working pressure of the tank. In finished basements or where PRV blow-off can cause property damage, pipe the PRV to a suitable drain. PAGE 5 CentriPro Residential Water Systems Table 4: Wire Sizing Maximum Cable Lengths in Feet to Limit Voltage Drop to 5% for 230 V Systems ① 1AS15 Controller to Motor – Controllers with 2-Wire 1Ø Motors Motor Lead Lengths - CentriPro 2-Wire Motors Based on Service Factor Amps, 30º C Ambient and 5% Voltage Drop Motor Rating 60º C & 75º C Insulation - AWG Copper Wire Size Volts HP kW SFA 14 12 10 8 6 4 2 1/0 2/0 3/0 4/0 ½ 0.37 4.7 466 742 1183 1874 2915 4648 7379 11733 14803 18688 23544 ¾ 0.55 6.4 342 545 869 1376 2141 3413 5419 8617 10871 13724 17290 230 1 0.75 9.1 241 383 611 968 1506 2400 3811 6060 7646 9652 12160 1½ 1.1 11.0 199 317 505 801 1246 1986 3153 5013 6325 7985 10060 1AS15 Controller to Motor – Controllers with 3-Wire 1Ø Motors Motor Lead Lengths - CentriPro 3-Wire Motors (CSIR) Based on Service Factor Amps, 30º C Ambient and 5% Voltage Drop 60º C & 75º C Insulation - AWG Copper Wire Size Motor Rating Volts HP kW SFA 14 12 10 8 6 4 2 1/0 2/0 3/0 4/0 ½ 0.37 6.3 348 553 883 1398 2175 3467 5505 8753 11044 13942 17564 ¾ 0.55 8.3 264 420 670 1061 1651 2632 4178 6644 8383 10582 13332 230 1 0.75 9.7 226 359 573 908 1413 2252 3575 5685 7173 9055 11408 1½ 1.1 11.1 197 314 501 793 1234 1968 3124 4968 6268 7913 9969 2 1.5 12.2 180 286 456 722 1123 1790 2843 4520 5703 7199 9070 All Models – Service Entrance to Controller Controller Motor Copper Wire Size 75ºC Insulation Exposed to a Maximum of 50ºC (122ºF) Ambient Temperature ② HP Input 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 ¾ 279 445 706 1020 1608 2552 3186 4019 5065 6383 8055 1 226 360 571 824 1300 2064 2576 3250 4095 5161 6513 8201 230V 1½ * 286 455 657 1036 1644 2052 2589 3262 4111 5188 6533 8236 9710 1 PH 2 * * 331 478 754 1197 1495 1886 2376 2995 3779 4759 5999 7073 8455 9852 3 * * 246 355 561 890 1111 1401 1766 2225 2808 3536 4458 5256 6283 7321 8343 5 * * * 218 343 545 680 858 1081 1363 1720 2165 2730 3219 3847 4483 5109 6348 3AS20, 30, 50 Controller to Motor – Controllers with 3Ø Motors Controller Motor Copper Wire Size 75ºC Insulation Exposed to a Maximum of 50ºC (122ºF) Ambient Temperature ② HP Output 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 ¾ 690 1100 1748 2523 3978 6316 7884 9945 1 558 890 1413 2040 3216 5106 6375 8041 230V 1½ 445 709 1126 1625 2562 4068 5078 6406 8072 3 PH 2 324 516 820 1184 1866 2963 3699 4666 5879 7410 9351 3 241 384 609 880 1387 2202 2749 3467 4369 5506 6949 8750 5 * 235 373 539 849 1348 1683 2123 2675 3372 4255 5358 6755 7964 9520 ① Reduce lengths by 13% for 200 V systems. * Wire does not meet the N.E.C. ampacity requirement. ② Lengths in bold require 90º C wire. Shading indicates 40º C maximum ambient. The lengths in each of the Wire Sizing tables represent 100% of the allowable voltage drop when motor is running at full load. When sizing wire, the voltage drop of each wire segment must be included. The total must not exceed 100% of the allowable drop. Take for example a 1.5 HP motor with a distance from Service Entrance to Controller of 100' and 500' between the Controller and Motor. • Service Entrance to Controller = 100' of 10 AWG (100/455) = 22 % (455' is from the S.E. to Controller chart) • Controller to Motor = 500' of 12 AWG (500/709) = 71 % (709' is from the Controller to Motor chart) Total Drop (must be ≤ 100%) 93 % If the distance from the Controller to Motor was 600' (600/709) = 85% + 22% = 107%, we would need to use #10 wire for that segment, ex. 600/1126 = 53% + 22% (for 100' of #10) = 75% which is acceptable. It is also acceptable to use different wire sizes for the Buried and Well sections of wire. PAGE 6 CentriPro Residential Water Systems 3Ø, 4" MOTORS – ELECTRICAL DATA, 60 HERTZ 3450 RPM CentriPro # M07430 M10430 M15430 M20430 M30430 M50430 M07432 M10432 M15432 M20432 M30432 M50432 Full Load Red Jacket # 75C323 100C323 150C323 200C323 300C323 500C323 75C313 100C313 150C313 200C313 300C313 500C313 HP kW Volts 0.75 0.55 1 0.75 1.5 1.1 200 2 1.5 3 2.2 5 3.7 0.75 0.55 1 0.75 1.5 1.1 230 2 1.5 3 2.2 5 3.7 SF 1.5 1.4 1.3 1.25 1.15 1.15 1.5 1.4 1.3 1.25 1.15 1.15 Amps 3.8 4.6 6.3 7.5 10.9 18.3 3.3 4.0 5.2 6.5 9.2 15.7 Watts 812 1150 1560 2015 2890 4850 850 1090 1490 1990 2880 4925 Service Factor Amps 4.5 5.5 7.2 8.8 12.0 20.2 3.9 4.7 6.1 7.6 10.1 17.5 Watts 1140 1500 1950 2490 3290 5515 1185 1450 1930 2450 3280 5650 Locked Rotor Amps Line - Line Resistance 32 29 40 51 71 113 27 26.1 32.4 44 58.9 93 2.6-3.0 3.4-3.9 1.9-2.5 1.4-2.0 0.9-1.3 0.4-0.8 3.3-4.3 4.1-5.1 2.8-3.4 1.8-2.4 1.3-1.7 .85-1.25 1Ø, 4" MOTORS – ELECTRICAL DATA, 60 HERTZ 3450 RPM Type 2 Wire PSC 3 Wire Motor Order Number HP KW Volts SF CentriPro Red Jacket M05422 50C211 0.5 0.37 1.6 M07422 75C211 0.75 0.55 1.5 M10422 100C211 1.0 0.75 1.4 M15422 150C211 1.5 1.1 1.3 M05412 50C311 0.5 0.37 230 1.6 M07412 75C311 0.75 0.55 1.5 M10412 100C311 1 0.75 1.4 M15412 150C311 1.5 1.1 1.3 M20412 200C311 2 1.5 1.25 Full Load Service Factor Winding Resistance Locked Amps Watts Amps Watts Rotor Amps Main Start 3.7 834 4.7 1073 19.5 4.5-5.2 – 5.0 1130 6.4 1459 24.8 3.0-4.8 – 7.9 1679 9.1 1990 21.7 4.2-5.2 – 9.2 2108 11.0 2520 42.0 1.9-2.3 – 5.5 745 6.3 1033 22.3 4.2-4.9 17.4-18.7 7.2 1014 8.3 1381 32.0 2.6-3.6 11.8-13 8.4 1267 9.7 1672 41.2 2.2-3.2 11.3-12.3 9.7 1693 11.1 2187 47.8 1.6-2.3 7.9-8.7 9.9 2170 12.2 2660 49.4 1.6-2.2 10.8-12.0 The AQUAVAR SOLO™ 1AS15 model 30-60 hertz speeds only. The AQUAVAR SOLO™ 3AS models provide the option of operating the system at either 30-60 or 30-80 hertz speeds. 30 - 60 Hertz (Standard Speed) Setting Controller 3AS20 3AS20 3AS20 3AS30 Water End Water End 1 1 ½ 1 1½ 1½ ¾ 1½ 2 1½ 2 1½ 3AS30 2 2 3 3 5 5 3AS30 3AS50 30 - 80 Hertz (High Speed) Setting Motor HP 1 ¾ 1 1½ 3 Motor HP 2 1½ 2 3 5 When using the “80 hertz” setting with mis-matched water ends and motors, use the larger pump curve as the top curve. The bottom, or 30 hertz, curve is calculated using the smaller wet end curve and the Affinity Laws. The ProPak Bulletins define performance curves. See BGPROPAK60 or BGPROPAK80 for curves. PAGE 7 Xylem 1) The tissue in plants that brings water upward from the roots; 2) a leading global water technology company. We’re 12,500 people unified in a common purpose: creating innovative solutions to meet our world’s water needs. Developing new technologies that will improve the way water is used, conserved, and re-used in the future is central to our work. We move, treat, analyze, and return water to the environment, and we help people use water efficiently, in their homes, buildings, factories and farms. In more than 150 countries, we have strong, long-standing relationships with customers who know us for our powerful combination of leading product brands and applications expertise, backed by a legacy of innovation. For more information on how Xylem can help you, go to www.xyleminc.com Xylem Inc. 2881 East Bayard Street Ext., Suite A Seneca Falls, NY 13148 Phone: (866) 325-4210 Fax: (888) 322-5877 www.centripro.com CentriPro and Aquavar SOLO are trademarks of Xylem Inc. or one of its subsidiaries. © 2012 Xylem Inc. BAQSOLO R3 May 2014
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