543696 2 Sta Rite J & JB Series Manual
: Pump 543696 2 Sta-Rite J & Jb Series Manual 543696_2_Sta-Rite J & JB Series Manual pdf
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OWNER’S MANUAL 60 Cycle “J” and “JB” Series Centrifugal Pump INSTALLATION AND OPERATING INSTRUCTIONS REPAIR PARTS LIST 671 0294 MODELS HP MEDIUM HEAD MODELS 1/3 JBMB-56S – 1/2 JBMC-56S JBMC3-56S JMC-56L JMC3-56 JBHB-61S – JHB-61HL – JBHC-61S JBHC3-61S JHC-61HL JHC3-61H 3/4 JBMD-57S JBMD3-57S JMD-57L JMD3-57 JBHD-62S JBHD3-62S JHD-62HL JHD3-62H 1 JBME-58S JBME3-58S JME-58L JME3-58 JBHE-63S JBHE3-63S JHE-63HL JHE3-63H 1-1/2 JBMF-40S JBMF3-40S JMF-40L JMF3-40 JBHF-51S JBHF3-51S JHF-51HL JHF3-51H 2 JBMG-41S JBMG3-41S JMG-41L JMG3-41 JBHG-52S JBHG3-52S JHG-52HL JHG3-52H 2-1/2 JBMMG-59S JBMMG3-59S JMB-56L HIGH HEAD MODELS – – – JBHHG-53S JBHHG3-53S JHHG-53HL JHHG3-53H 293 WRIGHT STREET, DELAVAN, WI 53115 WWW.sta-rite.COM PH: 888-782-7483 © 2013 Pentair Ltd. All Rights Reserved. S873 (REV 01/14/13) Short length of straight pipe after reducer Tee and Priming Plug Important: All connections must be air tight Priming Plug Street Elbow Discharge to service Vent Plug Union Gate Valve Support discharge pipe as required Support suction pipe as required Eccentric Reducer Solid, level base Straight run, short as possible but at least 6 times pipe diameter ("D") sloping away from pump Pipe diameter "D" As close as possible Rotated Volute Recommended pump suction and discharge connections 4 x "D" minimum Foot Valve Figure 1 Concentric Reducer causes high spots along the suction line resulting in air pockets. On the discharge avoid: Quick closing valves. Small I.D. pipe. Numerous fittings. Misalignment. Sharp turns in piping run. Concentric Reducer Long suction run Use of excess fittings means potential air leaks Valve Unsupported Pipe High lift Elbow immediately in front of pump suction. Pipe diameter "D" insufficient size Not recommended pump suction and discharge connections Pipe submerged less than 4 x "D" will cause vortexing Figure 2 2 684 0294 DISCHARGE PIPING California Proposition 65 Warning This product and related accessories contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Increase pipe size from pump tapping as show in Table I. Figure 1 (Page 2) depicts a recommended run of pipe and fittings for the discharge. Install tee with priming plug as close to pump as possible. Figure 2 (Page 2) notes conditions that should be avoided. Please read over carefully before making discharge connection. PIPING - GENERAL Support both suction and discharge piping independently at a point near the pump to avoid putting a strain on the pump housing. Start all piping AT THE PUMP. Increase pipe diameter at both the suction and discharge by one (1) standard pipe size (minimum) to obtain desired performance and flow rate. Refer to Table I when sizing pipe for your pumping system. NOTICE: Do not use pipe with smaller diameter on the suction side of pump. PRIMING THE PUMP A pump is primed when all air in the suction line and pump volute has been evacuated and replaced with water. To Prime: 1. Close valve in discharge line. 2. Remove priming plug from tee and fill pump and suction line with water until water is flowing back out of tee. 3. Replace priming plug. 4. Start pump and slowly open valve until desired water flow is achieved. NOTICE: If water is not being pumped, turn off pump, close valve, and repeat steps 1 thru 4. TABLE I Pipe Tapping Size On Pump Suction Discharge Recommended Pipe Size Suction Discharge 1-1/4 1 1-1/2 1-1/4 1-1/2 1-1/4 2 1-1/2 If pump volute is rotated as shown in Figure 1 (Page 2), loosen vent plug when priming to evacuate air trapped inside volute and tighten when volute is completely filled with water. 2 1-1/2 3 2 Risk of explosion and scalding. Never run pump against closed discharge. To do so can boil water inside pump, causing hazardous pressure buildup and possible explosion. SUCTION PIPE Increase pipe size from pump tapping as shown in Table I. Figure 1 (Page 2) depicts a recommended run of pipe and fittings for the suction side of a centrifugal pump. Please refer to this illustration when choosing pipe and fittings for your suction connection. IMPORTANT: All connections must be air tight! Figure 2 (Page 2) depicts conditions that are NOT DESIRABLE on the suction side of a centrifugal pump and may cause problems in flow rate and priming. Please look this illustration over carefully before choosing pipe and fittings for your suction connection. Risk of flooding. Do not run the pump dry. This will damage mechanical seal and void warranty. It may cause burns to person handling pump. Motor normally operates at high temperature and will be too hot to touch. It is protected from heat damage during operation by an automatic internal cutoff switch. Before handling pump or motor, stop motor and allow it to cool for 20 minutes. TABLE II - RECOMMENDED FUSING AND WIRING DATA - 60 CYCLE MOTORS DIAMETER IN FEET FROM MOTOR TO METER BRANCH 0’ 51’ 101’ 201’ 301’ 401’ MOTOR MAX. LOAD FUSE* TO TO TO TO TO TO HP AMPERES RATING 50’ 100’ 200’ 300’ 400’ 500’ AMPS WIRE SIZE SINGLE PHASE - 115/230 VOLT 1/3 9.4/4.7 15/15 14/14 14/14 10/14 10/14 6/14 6/12 1/2 9.4/4.7 15/15 14/14 14/14 10/14 10/14 6/14 6/12 3/4 12.2/6.1 20/15 12/14 12/14 10/14 8/14 6/12 6/12 1 14.8/7.4 20/15 12/14 12/14 8/14 6/14 6/12 4/10 1-1/2 19.2/9.6 25/15 10/14 10/14 8/14 6/12 4/10 4/10 2 24.0/12.0 30/15 12/14 10/14 6/14 6/12 4/10 4/10 THREE PHASE - 230/460 VOLT 1/2 2.3/1.15 15/15 14/14 14/14 14/14 14/14 14/14 14/14 3/4 3.1/1.55 15/15 14/14 14/14 14/14 14/14 14/14 14/14 1 3.6/1.8 15/15 14/14 14/14 14/14 14/14 14/14 14/14 1-1/2 4.7/2.35 15/15 14/14 14/14 14/14 14/14 14/14 14/14 2 6.8/3.4 15/15 14/14 14/14 14/14 14/14 12/14 12/14 2-1/2 8.5/4.25 15/15 14/14 14/14 14/14 14/14 12/14 10/14 * Time delay fuse or circuit breakers are recommended in any motor circuit. 3 ELECTRICAL WIRING Connection diagram for dual voltage, single-phase motors. Your dual-voltage motor’s terminal board (under the motor end cover) will match one of the diagrams below. Follow that diagram if necessary to convert motor to 115 Volt power. Connect power supply wires to L1 and L2. For 3-phase motors, or if motor does not match these pictures, follow the connection diagram on the motor nameplate. Ground motor before connecting to electrical power supply. Failure to ground motor can cause severe or fatal electrical shock hazard. Do not ground to a gas supply line. The motor is set for 230 volts when shipped. To avoid dangerous or fatal electrical shock, turn OFF power to motor before working on electrical connections. To change the motor to use 115 volts: 1. Turn off power 2. Remove the back motor cover. 3. Use a screwdriver or 1/2” wrench and turn the voltage selector dial counterclockwise until 115 shows in the dial opening. 4. Reinstall the motor cover. Supply voltage must be within ±10% of nameplate voltage. Incorrect voltage can cause fire or damage motor and voids warranty. If in doubt consult a licensed electrician. Hazardous voltage. Can shock, burn, or cause death. Disconnect power to motor before working on pump or motor. Ground motor before connecting to power supply. Wire motor according to diagram on motor nameplate. If nameplate diagram differs from diagrams above, follow nameplate diagram. Use wire size specified in Wiring Chart (Page 3). If possible, connect pump to a separate branch circuit with no other appliances on it. 1. Install, ground, wire and maintain your pump in compliance with the National Electrical Code (NEC) in the U.S., or the Canadian Electrical Code (CEC), as applicable, and with all local codes and ordinances that apply. Consult your local building inspector for code information. 2. Provide a correctly fused disconnect switch for protection while working on motor. For switch requirements, consult your local building inspector for information about codes. 3. Disconnect power before servicing motor or pump. If the disconnect switch is out of sight of pump, lock it open and tag it to prevent unexpected power application. 4. Ground the pump permanently using a wire of the same size as that specified in wiring chart (Page 3). Make ground connection to green grounding terminal under motor canopy marked GRD. or . 5. Connect ground wire to a grounded lead in the service panel or to a metal underground water pipe or well casing at least 10 feet long. Do not connect to plastic pipe or insulated fittings. Figure 3: Changing the Voltage Setting 6. Protect current carrying and grounding conductors from cuts, grease, heat, oil, and chemicals. 7. Connect current carrying conductors to terminals L1 and L2 under motor canopy. When replacing motor, check wiring diagram on motor nameplate against Figure ##. If the motor wiring diagram does not match either diagram in Figure 3, follow the diagram on the motor. IMPORTANT: 115/230 Volt single phase models are shipped from factory with motor wired for 230 volts. If power supply is 115 volts, remove motor canopy and reconnect motor as shown in Figure 3. Do not try to run motor as received on 115 volt current. 8. Motor has automatic internal thermal overload protection. If motor has stopped for unknown reasons, thermal overload may restart it unexpectedly, which could cause injury or property damage. Disconnect power before servicing motor. 9. If this procedure or the wiring diagrams are confusing, consult a licensed electrician. Figure 4: Motor Set for 115 Volt Operation 4 SERVICE PUMP SERVICE Installation of Floating Seat (Figure 5C) This centrifugal pump requires little or no service other than reasonable care and periodic cleaning. Occasionally, however, a shaft seal may become damaged and must be replaced. The procedure as outlined below will enable you to replace the seal. 1. Clean polished surface of floating seat with clean cloth. 2. Turn seal plate over so seal cavity is up, clean cavity thoroughly. 3. Lubricate outside rubber surface of ceramic seat with soapy water and press firmly into seal cavity with finger pressure. If seat will not locate properly in this manner, place cardboard washer over polished face of seat and press into seal cavity using a 3/4” socket or 3/4” piece of standard pipe. NOTICE: Pumps use mechanical seals with a rubber seat ring or a sealing O-Ring. THESE SEALS ARE COMPLETELY INTERCHANGEABLE. NOTICE: The highly polished and lapped faces of this seal are easily damaged. Read instructions and handle the seal with care. 4. Dispose of cardboard washer. Be sure polished surface of seat is free of dirt and has not been damaged by insertion. Remove excess soapy water. Some models are equipped with an impeller screw, which has a left hand thread. Before unscrewing the impeller, remove the impeller screw. Installation of Rotating Part of Seal Unit (Figure 5D) 1. Reinstall seal plate using extreme caution not to hit ceramic portion of seal on motor shaft. Removal of Old Seal 2. Inspect shaft to make sure that it is clean. 1. After unscrewing impeller, carefully remove rotating part of seal by prying up on sealing washer, using two screwdrivers (see Figure 5A). Use care not to scratch motor shaft. 3. Clean face of sealing washer with clean cloth. 4. Lubricate inside diameter and outer face of rubber drive ring with soapy water and slide assembly on motor shaft (sealing face first) until rubber drive ring hits shaft shoulder. 2. Remove seal plate from motor and place on flat surface, face down. Use a screwdriver to push ceramic seat out from seal cavity (see Figure 5B). 5. Screw impeller on shaft until impeller hub hits shaft shoulder. This will automatically locate seal in place and move the sealing washer face up against seat facing. Reinstall impeller screw (if used). 3/4" socket or pipe Shaft shoulder Cardboard washer Mechanical seal rotating half Mechanical seal stationary half Turn over Polished surface Rubber surface Sealing face Impeller Seal Plate A-Seal removal-rotating half Rubber drive ring (supplied w/seal) B-Seal removal-stationary half C-Stationary half installation FIGURE 5 5 D-Rotating half installation 5939 0109 1 8 2 3 10 12A 4 5 7 6 8,8A 12 9 5A 9A 6 801 0394 7 1 Seal and Gasket Kit NOTE: † Included in Seal and Gasket Kit. PP1700 J218-582APKG 17351-0009 C3-1042P U109-6A C105-92PNX – – C101-284A C23-27 – U30-75ZP U30-75ZP U78-941ZPV C20-121 J104-9F C35-5 JHB-61HL – 1/3 HP PP1700 SERVICE KIT J218-582APKG 17351-0009 C3-1042P U109-6A C105-92PNX C105-92PNXA C30-12 C101-284A C23-27 – U30-75ZP U30-75ZP U78-941ZPV C20-121 J104-9F C35-5 JHC-61HL JHC3-61H 1/2 HP PP1700 J218-590PKG 17351-0009 C3-1042P U109-6A C105-92PMX C105-92PMXA C30-14SS C101-284A C23-27 – U30-75ZP U30-75ZP U78-941ZPV C20-121 J104-9F C35-5 JHD-62HL JHD3-62H 3/4 HP PP1700 J218-596PKG 17351-0009 C3-1042P U109-6A C105-92PLX C105-92PLXA C30-14SS C101-284A C23-27 – U30-75ZP U30-75ZP U78-941ZPV C20-121 J104-9F C35-5 JHE-63HL JHE3-63H 1 HP PP1700 J218-601PKG 17351-0009 C3-1042P U109-6A C105-92PBX C105-92PBXA C30-14SS C101-284A C23-27 – U30-75ZP U30-75ZP U78-941ZPV C20-121 J104-9F C35-5 JHF-51HL JHF3-51H 1-1/2 HP MOTOR AND HORSEPOWER * For repair or service to motors, always give the motor Model Number and any other data found on the Motor Model Plate. 1 1 1 1 1 1 1 1 (1) (2) (2) (2) (3) 1 1 1 1* Motor, 115/230V, Single Phase †2 Water Slinger 3 Seal Plate †4 Shaft Seal 5 Impeller - Single Phase 5 Impeller - Three Phase 5A Impeller Screw - Three Phase 6 Volute Assembly - Complete 7 Wear Ring 8A Capscrew - 3/8 - 16 x 1” Lg. 8A Capscrew - 3/8 - 16 x 1-1/4” Lg. 8B Capscrew - 3/8 - 16 x 1-1/4” Lg. 9 Pipe Plug - 1/4” NPT †10 Gasket - Volute 11 Base 11A Motor Pad Key Part No. No. Description Used REPAIR PARTS LIST – “J” SERIES - HIGH HEAD JHHG-53HL JHHG3-53H 2-1/2 HP PP1700 PP1700 J218-883APKG J218-628APKG 17351-0009 17351-0009 C3-181 C3-181 U109-6A U109-6A C105-214PCA C105-214PA C105-214PCA C105-214PA C30-14SS C30-47SS C101-264 C101-264B C23-19 C23-19 U30-74ZP U30-99SS – – U30-75ZP U30-104ZP U78-941ZPV U78-941ZPV C20-122 C20-122 J104-9F J104-9F C35-5 C35-5 JHG-52HL JHG3-52H 2 HP 1 2 3 4 11 6 5 7 7A 9A 8 9 10 6A 8 REPAIR PARTS LIST – “J” SERIES - MEDIUM HEAD This drawing is for use with Motor, 115/230V, Single Phase Motor, 230/460V, Three Phase Water Slinger Seal Plate Gasket, Seal Plate Shaft Seal Impeller - Single Phase Impeller - Three Phase Impeller Screw - Three Phase Volute Assembly w/Wear Ring Wear Ring (Only) Pipe Plug - 1/4” NPT Base Motor Pad Capscrews - 3/8 - 16 x 1-1/4” Capscrews - 3/8 - 16 x 1-1/2” Seal and Gasket Kit NOTICE: † Included in Seal and Gasket Kit. 1 1 1 1 1 1 1 1 1 1 (1) (4) 1 1 (2) (2) 2409 0496 SPC MOTOR AND HORSEPOWER JMB-56L Models using a capscrew configuration. Key Part No. – No. Description Used 1/3 HP 1* 1* †2 3 4 †5 6 6 6A 7 7A 8 9 9A 10 11 8 JMC-56L JMC3-56 1/2 HP J218-582APKG J218-582APKG – AP100CL 17351-0009 17351-0009 N3-8 N3-8 N29-26 N29-26 U109-6A U109-6A J105-42PHA J105-42PHA – J105-42PHA C30-21 C30-6SS C101-122E C101-122E N23-7 N23-7 U78-941ZPV U78-941ZPV J104-9 J104-9 C35-5 C35-5 U30-75ZP U30-75ZP U30-76ZP U30-76ZP JMD-57L JMD3-57 3/4 HP JME-58L JME3-58 1 HP J218-590PKG AP100DL 17351-0009 N3-8 N29-26 U109-6A J105-42PJA J105-42PJA C30-6SS C101-122E N23-7 U78-941ZPV J104-9 C35-5 U30-75ZP U30-76ZP J218-596PKG AP100EL 17351-0009 N3-8 N29-26 U109-6A J105-42P J105-42PPA C30-6SS C101-122 N23-7 U78-941ZPV J104-9 C35-5 U30-75ZP U30-76ZP PP1700 PP1700 SERVICE KIT 1 PP1700 PP1700 * For repair or service to motors, always give the motor Model Number and any other data found on the Motor Model Plate. 8 1 2 3 4 12 6 10A 5 7 7A 12 10 11 6A 9 8 This drawing is for – use“J” with SERIES - MEDIUM HEAD REPAIR PARTS LIST Models using a stud configuration. MOTOR AND HORSEPOWER Key Part No. No. Description Used 1 1 2 3 4 5 6 6 6A 7 7A 8 9 10 10A 11 12 Motor, 115/230V, 1 Phase Motor, 230/460V, 3 Phase Water Slinger Seal Plate Gasket, Seal Plate Shaft Seal Impeller, Single Phase Impeller, Three Phase Impeller Screw Volute Assembly with Wear Ring Wear Ring Pipe Plug, 1/4” NPT Sq. Hd. Pipe Plug, 1/4” NPT Hex Hd. Base with Motor Pad Motor Pad Stud, 3/8 - 16 x 1-13/16” Hex Nut, 3/8 - 16 2410 0496 SPC JMF-40L JMF3-40 1-1/2 HP JMG-41L JMG3-41 2 HP 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 4 4 J218-601PKG AP100FL 17351-0009 C3-52 C20-21 U109-6A C105-114PC C105-114PCA C30-14SS C101-123 C23-19 U78-57DT U78-941ZPV J104-9 C35-5 U30-35SS U36-38ZP J218-883APKG AP100GL 17351-0009 C3-52 C20-21 U109-6A C105-114PNA C105-114PNA C30-14SS C101-123 C23-19 U78-57DT U78-941ZPV J104-9 C35-5 U30-29 U36-38ZP 1 PP1700 PP1700 SERVICE KIT Seal and Gasket Kit NOTICE: † Included in Seal and Gasket Kit. * For repair or service to motors, always give the motor Model Number and any other data found on the Motor Model Plate. 9 1 2 3 4 6 12 5 7A 10A 7 8 11 10 6A 9 2407 0496 10 11 Motor, 115/230V, 1 Phase Motor, , 230/460V, 3 Phase Water Slinger Seal Plate Gasket, Seal Plate Shaft Seal Impeller, Single Phase Impeller, Three Phase Impeller Screw, Three Phase Volute Assembly with Wear Ring Wear Ring Pipe Plug, 1/4” NPT Hex Hd. Base with Motor Pad Motor Pad Hex Capscrew, 3/8” - 16 x 1” Lg. Socket Head Capscrew, 3/8” - 16 x 1” Lg. (JBHHG-53S) Hex Capscrew, 3/8” - 16 x 1-1/4” Lg. Hex Capscrew, 3/8” - 16 x 1-1/4” Lg. Socket Head Capscrew, 3/8” - 16 x 1-1/4” Lg. (JBHHG-53S) – U30-75ZP U30-75ZP – U30-75ZP U30-75ZP – 2 2 2 2 – J218-582APKG AP100CL 17351-0009 C3-1042P C20-121 U109-6A C5-256BA C5-256BA C30-14SS C101-284A C23-27 U78-941ZPV J104-9 C35-5 – JBHC-61S JBHC3-61S 1/2 HP 1 J218-582APKG 1 – 1 17351-0009 1 C3-1042P 1 C20-121 1 U109-6A 1 C5-256BA 1 – 1 C30-14SS 1 C101-284A 1 C23-27 3 U78-941ZPV 1 J104-9 1 C35-5 2 – JBHB-61S – 1/3 HP – – U30-75ZP U30-75ZP J218-590PKG AP100DL 17351-0009 C3-1042P C20-121 U109-6A C5-256BAA C5-256BAA C30-14SS C101-284A C23-27 U78-941ZPV J104-9 C35-5 – JBHD-62S JBHD3-62S 3/4 HP – – U30-75ZP U30-75ZP J218-596PKG AP100EL 17351-0009 C3-1042P C20-121 U109-6A C5-254BA C5-254BA C30-14SS C101-284A C23-27 U78-941ZPV J104-9 C35-5 – JBHE-63S JBHE3-63S 1 HP JBHG-52S JBHHG-53S JBHG3-52S JBHHG3-53S 2HP 2-1/2 HP – – U30-75ZP U30-75ZP – – – U30-75ZP U30-104ZP U30-99SS – U30-75ZP J218-601PKG J218-883APKG J218-628APKG AP100FL AP100GL AP100G5L 17351-0009 17351-0009 17351-0009 C3-1042P C3-181 C3-181 C20-121 C20-122 C20-122 U109-6A U109-6A U109-6A C5-254BC C5-257BB C5-257B C5-254BC C5-257BB C5-257B C30-14SS C30-14SS C30-14SS C101-284A C101-264 C101-264B C23-27 C23-27 C23-27 U78-941ZPV U78-941ZPV U78-941ZPV J104-9 J104-9 J104-9F C35-5 C35-5 C35-5 – U30-74ZP U30-74ZP JBHF-51S JBHF3-51S 1-1/2 HP MOTOR AND HORSEPOWER * For repair or service to motors, always give the motor Model Number and any other data found on the Motor Model Plate. 1 1 †2 3 †4 †5 6 6 6A 7 7A 8 9 9A 10 10 10 11 11 Key Part No. No. Description Used REPAIR PARTS LIST – “JB” SERIES - HIGH HEAD 1 2 3 4 11 6 5 7 7A 9A 8 9 10 6A 8 This drawing is for use with Models using a capscrew configuration. 8 2409 0496 SPC REPAIR PARTS LIST – “J” SERIES - MEDIUM HEAD MOTOR AND HORSEPOWER Key Part No. No. Description Used 1 1 2 3 4 5 6 6 6A 7 7A 8 9 9A 10 11 Motor, 115/230V, 1 Phase Motor, 230/460V, 3 Phase Water Slinger Seal Plate Gasket, Seal Plate Shaft Seal Impeller, Single Phase Impeller, Three Phase Impeller Screw Volute Assembly with Wear Ring Wear Ring Pipe Plug, 1/4” NPT Hex Hd. Base with Motor Pad Motor Pad Hex Capscrew, 3/8” - 16 x 1-1/2” Lg. Hex Capscrew, 3/8” - 16 x 1-1/4” Lg. 1 1 1 1 1 1 1 1 1 1 1 4 1 1 2 2 JBMB-56S – 1/3 HP JBMC-56S JBMC3-56S 1/2 HP JBMD-57S JBMD3-57S 3/4 HP JBME-58S JBME3-58S 1 HP J218-582APKG J218-582APKG – AP100CL 17351-0009 17351-0009 N3-8 N3-8 N20-26 N20-26 U109-6A U109-6A J105-42MA J105-42MA – J105-42MA – C30-6SS C101-122E C101-122E N23-7 N23-7 U78-941ZPV U78-941ZPV J104-9 J104-9 C35-5 C35-5 U30-76ZP U30-76ZP U30-75ZP U30-75ZP J218-590PKG AP100DL 17351-0009 N3-8 N20-26 U109-6A J105-42LA J105-42LA C30-6SS C101-122E N23-7 U78-941ZPV J104-9 C35-5 U30-76ZP U30-75ZP J218-596PKG AP100EL 17351-0009 N3-8 N20-26 U109-6A J105-42NA J105-42NA C30-6SS C101-122 N23-7 U78-941ZPV J104-9 C35-5 U30-76ZP U30-75ZP PP1700 PP1700 SERVICE KIT Seal and Gasket Kit NOTICE: † Included in Seal and Gasket Kit. 1 PP1700 PP1700 * For repair or service to motors, always give the motor Model Number and any other data found on the Motor Model Plate. 12 1 2 3 4 12 6 10A 5 7 7A 12 10 11 6A 9 8 2410 0496 SPC This drawing is for use with Models using a stud configuration. REPAIR PARTS LIST – “J” SERIES - MEDIUM HEAD MOTOR AND HORSEPOWER Key Part No. No. Description Used 1 1 2 3 4 5 6 6 6A 7 7A 8 9 10 10A 11 12 Motor, 115/230V, 1 Phase Motor, 230/460V, 3 Phase Water Slinger Seal Plate Gasket, Seal Plate Shaft Seal Impeller, Single Phase Impeller, Three Phase Impeller Screw Volute Assembly with Wear Ring Wear Ring Pipe Plug, 1/4” NPT Sq. Hd. Pipe Plug, 1/4” NPT Hex Hd. Base with Motor Pad Motor Pad Stud, 3/8 - 16 x 1-13/16” Hex Nut, 3/8 - 16 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 4 4 JBMF-40S JBMF3-40S 1-1/2 HP J218-601PKG AP100FL 17351-0009 C3-52 C20-21 U109-6A C105-79B C105-79BA C30-14SS C101-123 C23-19 U78-57DT U78-941ZPV J104-9 C35-5 U30-35SS U36-38ZP JBMG-41S JBMMG-59S JBMG3-41S JBMMG3-59S 2 HP 2-1/2 HP J218-883APKG AP100GL 17351-0009 C3-52 C20-21 U109-6A C105-73BA C105-73BA C30-14SS C101-123 C23-19 U78-57DT U78-941ZPV J104-9 C35-5 U30-35SS U36-38ZP J218-628APKG AP100G5L 17351-0009 C3-52 C20-21 U109-6A C105-80DA C105-80DA C30-14SS C101-123B C23-19 U78-57DT U78-941ZPV J104-9F C35-5 U30-35SS U36-38ZP PP1700 PP1700 SERVICE KIT Seal and Gasket Kit NOTICE: † Included in Seal and Gasket Kit. 1 PP1700 * For repair or service to motors, always give the motor Model Number and any other data found on the Motor Model Plate. 13 TROUBLE - CAUSES AND REMEDY TROUBLE AND CAUSE REMEDY FAILURE TO PUMP 1. Pump not properly primed. 1. Make sure pump casing and suction line are full of water. See priming instructions. REDUCED CAPACITY AND/OR HEAD 1. Air pockets or leaks in suction line. 1. Check suction piping. 2. Clogged impeller. 2. Remove and clean. PUMP LOSES PRIME 1. Air leaks in suction line. 1. Check suction piping 2. Excessive suction lift and operating too near shut-off point. 2. Move pump nearer to water level. 3. Water level drops while pumping, 3. Check water supply. Add length of pipe to suction uncovering suction piping. to keep submerged end under water. MECHANICAL TROUBLES AND NOISE 1. Bent shaft and/or damaged bearings. 1. Take motor to authorized motor repair shop. 2. Suction and/or discharge piping not 2. See that all piping is supported to relieve strain properly supported and anchored. on pump assembly. 14 Limited Warranty STA-RITE warrants to the original consumer purchaser (“Purchaser” or “You”) of the products listed below, that they will be free from defects in material and workmanship for the Warranty Period shown below. Product Warranty Period Water Systems Products — jet pumps, small centrifugal pumps, submersible pumps and related accessories whichever occurs first: 12 months from date of original installation, or 18 months from date of manufacture Pro-Source Composite Tanks 5 years from date of original installation Pro-Source Steel Pressure Tanks 5 years from date of original installation Pro-Source Epoxy-Lined Tanks 3 years from date of original installation Sump/Sewage/Effluent Products 12 months from date of original installation, or 18 months from date of manufacture ® ® ® Our warranty will not apply to any product that, in our sole judgement, has been subject to negligence, misapplication, improper installation, or improper maintenance. Without limiting the foregoing, operating a three phase motor with single phase power through a phase converter will void the warranty. Note also that three phase motors must be protected by three-leg, ambient compensated, extra-quick trip overload relays of the recommended size or the warranty is void. Your only remedy, and STA-RITE’s only duty, is that STA-RITE repair or replace defective products (at STA-RITE’s choice). You must pay all labor and shipping charges associated with this warranty and must request warranty service through the installing dealer as soon as a problem is discovered. No request for service will be accepted if received after the Warranty Period has expired. This warranty is not transferable. STA-RITE SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAMAGES WHATSOEVER. THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THE FOREGOING WARRANTIES SHALL NOT EXTEND BEYOND THE DURATION EXPRESSLY PROVIDED HEREIN. Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on the duration of an implied warranty, so the above limitations or exclusions may not apply to You. This warranty gives You specific legal rights and You may also have other rights which vary from state to state. This Limited Warranty is effective June 1, 2011 and replaces all undated warranties and warranties dated before June 1, 2011. STA-RITE INDUSTRIES 293 Wright Street • Delavan, WI U.S.A. 53115 Phone: 1-888-782-7483 • Fax: 1-800-426-9446 • Web Site: sta-rite.com 15
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